WO2025214396A1 - Chemically strengthened microcrystalline glass, cover glass, electronic device, and glass article - Google Patents
Chemically strengthened microcrystalline glass, cover glass, electronic device, and glass articleInfo
- Publication number
- WO2025214396A1 WO2025214396A1 PCT/CN2025/088003 CN2025088003W WO2025214396A1 WO 2025214396 A1 WO2025214396 A1 WO 2025214396A1 CN 2025088003 W CN2025088003 W CN 2025088003W WO 2025214396 A1 WO2025214396 A1 WO 2025214396A1
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- WO
- WIPO (PCT)
- Prior art keywords
- chemically strengthened
- glass
- ceramics
- mpa
- strengthened glass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
Definitions
- the present application relates to the technical field of microcrystalline glass, and in particular to a chemically strengthened microcrystalline glass, cover glass, electronic equipment and glass devices.
- cover glass materials have been required to be thinner and thinner, making ultra-thin cover glass an important development trend.
- the existing chemically strengthened microcrystalline glass used as cover glass generally has a significantly increased probability of damage, resulting in its inability to meet higher application requirements.
- the thinner cover glass used in its screen is very likely to collide with sharp protruding objects, be penetrated by sharp protruding objects, or even pierce and shatter, which will not only directly affect the appearance of the electronic device screen, but also affect its normal use.
- the present application provides a chemically strengthened microcrystalline glass and a cover glass, an electronic device and a glass device comprising the chemically strengthened microcrystalline glass.
- the chemically strengthened microcrystalline glass can have both excellent resistance to penetration by sharp objects and excellent resistance to drop damage at an ultra-thin thickness.
- a chemically strengthened glass-ceramics comprising a petalite crystalline phase and a lithium disilicate crystalline phase, wherein the petalite crystalline phase and the lithium disilicate crystalline phase have a higher mass percentage than other crystalline phases present in the chemically strengthened glass-ceramics;
- the thickness t of chemically strengthened glass-ceramics is 0.38mm to 0.60mm;
- Chemically strengthened glass-ceramics have a compressive stress layer on the surface and tensile stress inside. Chemically strengthened glass-ceramics meet the following requirements: 0.18 ⁇ DOL_0/t ⁇ 0.25,
- DOL_0 is the depth of the compressive stress layer
- t is the thickness of the chemically strengthened glass-ceramics
- h is the depth from the main surface of the chemically strengthened glass-ceramics
- CS(h) is the compressive stress value at the depth h. It is the integral of the compressive stress from any main surface of the chemically strengthened glass-ceramics to the compressive stress layer with a depth of 80 ⁇ m from the main surface.
- This application improves the problem that the existing chemically strengthened microcrystalline glass needs to be improved in terms of resistance to penetration by sharp objects and resistance to damage from falling on rough surfaces after the thickness is thinned by making the thinner chemically strengthened microcrystalline glass meet specific crystal phase structure and stress structure. It gives the ultra-thin chemically strengthened microcrystalline glass excellent resistance to penetration by sharp objects and excellent resistance to damage from falling, and at the same time ensures that the chemically strengthened microcrystalline glass maintains excellent optical properties, so as to meet the application requirements of cover glass for screen protection of electronic devices.
- chemically strengthened glass-ceramics meets the following requirements:
- is the absolute value of the average tensile stress, expressed in MPa.
- chemically strengthened glass-ceramics meets the following requirements:
- 90 ⁇ m ⁇ DOL_0 preferably, 90 ⁇ m ⁇ DOL_0 ⁇ 120 ⁇ m, more preferably, 105 ⁇ m ⁇ DOL_0 ⁇ 118 ⁇ m, wherein DOL_0 is the depth of the compressive stress layer; and/or,
- CT_LD is the tensile stress linear density.
- chemically strengthened glass-ceramics meets the following requirements:
- the value of is: 17652.28 MPa ⁇ m, 18648.12 MPa ⁇ m, 18393.52 MPa ⁇ m, 17182.91 MPa ⁇ m, 16421.45 MPa ⁇ m, 15951.66 MPa ⁇ m, 16840.06 MPa ⁇ m, 17087.83 MPa ⁇ m, 20558.47 MPa ⁇ m or 16014.47 MPa ⁇ m; and/or,
- the value of is: 1979.4 MPa 2 ⁇ mm, 2169.7 MPa 2 ⁇ mm, 2072.2 MPa 2 ⁇ mm, 1831.0 MPa 2 ⁇ mm, 1667.1 MPa 2 ⁇ mm, 1604.1 MPa 2 ⁇ mm, 1777.7 MPa 2 ⁇ mm, 1935.2 MPa 2 ⁇ mm, 2224.4 MPa 2 ⁇ mm or 2199.7 MPa 2 ⁇ mm; and/or,
- DOL_0 The value of DOL_0 is: 111.62 ⁇ m, 112.28 ⁇ m, 109.58 ⁇ m, 107.24 ⁇ m, 108.86 ⁇ m, 109.68 ⁇ m, 110.16 ⁇ m, 106.69 ⁇ m, 117.52 ⁇ m or 98.86 ⁇ m; and/or,
- CT_LD The values of CT_LD are: 62066.20 MPa/mm, 64094.89 MPa/mm, 63278.87 MPa/mm, 60850.02 MPa/mm, 57316.32 MPa/mm, 56440.71 MPa/mm, 59046.32 MPa/mm, 62375.72 MPa/mm, 61537.01 MPa/mm or 71118.98 MPa/mm.
- composition of the center or tensile stress layer of the chemically strengthened glass-ceramics, calculated as a molar percentage of oxides comprises:
- composition of the center or the tensile stress layer of the chemically strengthened glass-ceramics, measured in mole percentage of oxides includes:
- the molar percentage of SiO2 is 64% to 69.5%, preferably, the molar percentage of SiO2 is 67.5% to 69.5%; and/or,
- the molar percentage of Al 2 O 3 is 4% to 4.8%, preferably, the molar percentage of Al 2 O 3 is 4% to 4.5%; and/or,
- the molar percentage of P 2 O 5 is 0.8% to 1.5%, preferably, the molar percentage of P 2 O 5 is 0.8% to 1.2%; and/or,
- the molar percentage of ZrO2 is 2.5% to 3%, preferably, the molar percentage of ZrO2 is 2.6% to 3%; and/or,
- the molar percentage of Na 2 O is 0-2%, preferably, the molar percentage of Na 2 O is 0-1%; and/or,
- the molar percentage of K 2 O is 0 to 0.5%, preferably, the molar percentage of K 2 O is 0 to 0.3%; and/or,
- the molar percentage of Li 2 O is 20.5% to 25%, preferably, the molar percentage of Li 2 O is 20.5% to 23.5%; and/or,
- the molar percentage of CaO is 0% to 1%, preferably, the molar percentage of CaO is 0.5% to 1%; and/or,
- the molar percentage of B 2 O 3 is 0 to 1%, and preferably, the molar percentage of B 2 O 3 is 0 to 0.8%.
- composition of the center or the tensile stress layer of the chemically strengthened glass-ceramics, measured in mole percentage of oxides includes:
- the molar percentage of SiO2 is 68.02%, 65.37%, 64.39%, 68.21%, 68.74%, 68.10% or 68.31%; and/or,
- the molar percentage of Al2O3 is 4.30%, 4.33%, 4.07%, 4.37%, 4.41%, 4.31% or 4.38%; and/or,
- the mole percentage of P2O5 is 1.17%, 1.16%, 1.14%, 1.10%, 0.95%, 1.13% or 1.22%; and/or,
- the mole percentage of ZrO2 is 2.88%, 2.93%, 2.98%, 2.77%, 2.89%, 2.90% or 2.92%; and/or,
- the molar percentage of Na 2 O is 0.15%, 1.68%, 0.78%, 0.09% or 0%; and/or,
- the molar percentage of K 2 O is 0.07%, 0.06%, 0% or 0.61%; and/or,
- the molar percentage of Li 2 O is 22.40%, 23.17%, 25.68%, 22.47%, 21.48%, 22.43% or 22.50%; and/or,
- the molar percentage of CaO is 1.29%, 0.89%, 0.93%, 0.73% or 0.52%; and/or,
- the mole percentage of B 2 O 3 is 0.08%, 0.8% or 0%.
- the molar percentage of ZrO 2 [ZrO 2 ], the molar percentage of CaO [CaO], the molar percentage of P 2 O 5 [P 2 O 5 ], the molar percentage of Na 2 O [Na 2 O], the molar percentage of K 2 O [K 2 O], the molar percentage of B 2 O 3 [B 2 O 3 ], the molar percentage of Al 2 O 3 [Al 2 O 3 ], and the molar percentage of SiO 2 [SiO 2 ] satisfy the following relationship:
- the molar percentage of ZrO 2 [ZrO 2 ], the molar percentage of CaO [CaO], the molar percentage of P 2 O 5 [P 2 O 5 ], the molar percentage of Na 2 O [Na 2 O], the molar percentage of K 2 O [K 2 O], the molar percentage of B 2 O 3 [B 2 O 3 ], the molar percentage of Al 2 O 3 [Al 2 O 3 ], and the molar percentage of SiO 2 [SiO 2 ] satisfy the following relationship:
- the value of ([SiO 2 ]+2 ⁇ [B 2 O 3 ])/[Al 2 O 3 ] is 15.86, 15.10, 15.82, 15.61, 15.95, 15.80, or 15.60.
- the sum of the mass of the petalite crystal phase and the lithium disilicate crystal phase accounts for more than 80wt% of all the crystal phases of the chemically strengthened glass-ceramics.
- the total mass of the petalite crystal phase and the lithium disilicate crystal phase accounts for 85 wt % to 100 wt % of all crystal phases of the chemically strengthened glass-ceramics.
- the average grain size does not exceed 100 nm, preferably, the average grain size does not exceed 50 nm, and more preferably, the average grain size is 15 to 30 nm; and/or
- the crystallinity of the chemically strengthened glass-ceramics is not less than 70%, preferably, the crystallinity of the chemically strengthened glass-ceramics is 80% to 90%, and more preferably, the crystallinity of the chemically strengthened glass-ceramics is 85% to 90%.
- the Young's modulus of the chemically strengthened glass-ceramics is greater than 100 GPa, preferably, the Young's modulus is greater than 105 GPa, and more preferably, the Young's modulus is 110 GPa to 120 GPa.
- the b value of the chemically strengthened microcrystalline glass is less than 1.0, preferably, the b value is less than 0.7, and more preferably, the b value is ⁇ 0.6; and/or, the chemically strengthened microcrystalline glass is transparent in the visible light wavelength range, preferably, for light with a wavelength of 550nm, the transmittance of the chemically strengthened microcrystalline glass is ⁇ 85%, preferably, the transmittance is ⁇ 90%, and more preferably, the transmittance is ⁇ 90.29%.
- a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used.
- the tip of the Mohs hardness pen is vertically inserted into the chemically strengthened glass-ceramics along the thickness direction.
- the load F 80 ⁇ m required to be applied is ⁇ 100 N, preferably, the load F 80 ⁇ m required to be applied is ⁇ 110 N; and/or,
- the chemically strengthened glass-ceramics is subjected to a sandpaper drop resistance test, using 80-grit sandpaper.
- the average sandpaper drop resistance height of the chemically strengthened glass-ceramics is ⁇ 0.88 m, preferably, the average sandpaper drop resistance height of the chemically strengthened glass-ceramics is ⁇ 1.1 m.
- a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used, and the tip of the Mohs hardness pen is vertically inserted into the chemically strengthened micro-ceramics along the thickness direction.
- the chemically strengthened micro-ceramics meets the following requirements: Preferably More preferably Where h' is the depth of the Mohs hardness pen penetrating into the chemically strengthened micro-ceramic glass, and the angle ⁇ is the angle of the Mohs hardness pen tip in horizontal projection, which is 35°.
- a glass device which comprises the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- a cover glass is provided.
- the cover glass is made of the chemically strengthened glass-ceramic described in any embodiment of the first aspect.
- the cover glass includes the chemically strengthened glass-ceramic described in any embodiment of the first aspect.
- the cover glass can be a display cover, back cover, or camera protection cover of an electronic device.
- an electronic device comprising the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- the electronic device includes a housing assembled on the outside of the electronic device, and a circuit board located inside the housing, and the housing includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- the housing includes a display screen cover assembled on the front side of the electronic device, and the display screen cover includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- the housing includes a back cover assembled on the back side of the electronic device, and the back cover includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- the electronic device also includes a camera assembly located inside the housing, the housing includes a camera protection cover, the camera protection cover is covered on the camera assembly, and the camera protection cover includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- the electronic device further includes a middle frame located between the display module and the housing, and the middle frame includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
- the housing may be partially or entirely made of chemically strengthened glass-ceramics.
- the electronic device herein may comprise one or more of the display cover, back cover, camera protection cover, and midframe, wherein the chemically strengthened glass-ceramics described in any embodiment of the first aspect are used.
- This application improves the problem that existing chemically strengthened glass-ceramics, which have a thinner thickness of 0.38mm to 0.60mm, have a crystalline phase structure and stress structure that meet specific requirements. This improves the problem that the existing chemically strengthened glass-ceramics still need to improve their resistance to sharp object penetration and resistance to damage from falling on rough surfaces after the thickness is reduced. This gives the ultra-thin chemically strengthened glass-ceramics excellent resistance to sharp object penetration and excellent resistance to damage from falling on rough surfaces. At the same time, it can ensure that the chemically strengthened glass-ceramics maintains excellent optical properties, so as to meet the application requirements of cover glass for electronic device screen protection. While meeting the market demand for thinner and lighter electronic devices, the chemically strengthened glass-ceramics of this application can greatly reduce the probability of surface damage and breakage caused by impact or sharp object penetration of electronic device screen cover glass, thereby ensuring the safe and stable operation of electronic devices.
- FIG1 is an XRD pattern of the glass-ceramics of Example 1 of the present application.
- FIG2 is a comparison of XRD patterns of the glass-ceramics of Example 1 of the present application and the chemically strengthened glass-ceramics;
- FIG3 is a comparison of XRD patterns of the glass-ceramics provided in Example 1 and Comparative Example 1 of the present application;
- FIG4 is a transmittance curve diagram of the glass-ceramics provided in Example 1 of the present application.
- FIG5 is a comparison diagram of transmittance curves of the glass-ceramics provided in Example 1 of the present application and the chemically strengthened glass-ceramics;
- FIG6 is a curve showing the change in compressive stress of the chemically strengthened glass-ceramics as a function of depth provided in Example 1, Comparative Example 1, and Comparative Example 5 of the present application;
- FIG7 is a schematic diagram of the penetration resistance test performed in this application.
- FIG8 is a schematic diagram of a partial structure of a Mohs hardness pen used for penetration resistance testing in this application;
- FIG9 is a curve showing the relationship between load and penetration depth when the chemically strengthened glass-ceramics provided in Example 1 and Comparative Example 1 of the present application were subjected to penetration resistance testing;
- FIG10 is a schematic diagram of the front structure of the electronic device mentioned in an embodiment of the present application.
- FIG11 is a schematic diagram of the rear structure of the electronic device mentioned in an embodiment of the present application.
- FIG12 is a schematic structural diagram of an electronic device mentioned in an embodiment of the present application.
- Figure numerals 1-housing; 11-display screen cover; 12-back cover; 13-camera protection cover; 2-camera assembly; 3-middle frame; 4-display module.
- glass-ceramics is a type of solid composite material that contains both a glass phase and a crystalline phase (also known as a microcrystalline phase or crystalline phase) produced by targeted, controlled heat treatment of a base glass.
- Glass-ceramics are also known as glass ceramics, crystallized glass, or crystallized glass.
- chemically strengthened glass-ceramics refers to a solid composite material obtained by chemically strengthening glass-ceramics. It should be understood that during chemical strengthening, alkali metal ions with large ionic radii (such as potassium ions or sodium ions) in the molten salt bath (also known as the molten salt bath) replace alkali metal ions with smaller ionic radii (such as sodium ions or lithium ions) in the glass-ceramics, thereby generating an exchange ion volume difference and producing compressive stress (also known as compression stress) on the surface of the glass-ceramics.
- alkali metal ions with large ionic radii such as potassium ions or sodium ions
- the molten salt bath also known as the molten salt bath
- compressive stress also known as compression stress
- substrate glass refers to glass that has not been subjected to nucleation treatment, crystallization treatment, and strengthening treatment, or is also called basic glass.
- composition at the center of the chemically strengthened microcrystalline glass refers to the composition at the center of the depth or thickness of the chemically strengthened microcrystalline glass or near the center of the depth or thickness, that is, the composition of the area in the chemically strengthened microcrystalline glass where no ion exchange occurs.
- the visible light wavelength range refers to 360nm to 740nm.
- the main crystalline phase refers to a crystalline phase having a higher mass content than other crystalline phases present in the glass-ceramics or chemically strengthened glass-ceramics.
- the main surface refers to the surface with the largest surface area, such as the upper surface or lower surface of a horizontally placed microcrystalline glass sheet.
- crystallinity refers to the percentage of the total mass of the crystalline phase in the microcrystalline glass or chemically strengthened microcrystalline glass to the mass of the microcrystalline glass or chemically strengthened microcrystalline glass, or is also called the total crystalline phase content in the microcrystalline glass or chemically strengthened microcrystalline glass.
- the light when light of a certain wavelength is irradiated onto the main surface of the microcrystalline glass or chemically strengthened microcrystalline glass, the light will be reflected, absorbed and transmitted, and the ratio of the intensity of the transmitted part to the intensity of the incident light is the transmittance.
- crystallized glass raw material refers to glass raw material that has been heat treated for a period of time to achieve a certain degree of crystallinity, but has not yet reached the target crystallinity, and can continue to crystallize when heated to reach the target crystallinity.
- CT_LD refers to the tensile stress linear density, and the unit is MPa/mm. It should be understood that after the microcrystalline glass is placed in a molten salt bath for ion exchange, a compressive stress layer (or also called a compressive stress layer) will be formed on the surface of the microcrystalline glass, and a tensile stress layer (or also called a tensile stress layer) will be formed inside the microcrystalline glass.
- a compressive stress layer or also called a compressive stress layer
- a tensile stress layer or also called a tensile stress layer
- alkali metal ions with a large radius in the molten salt bath are ion exchanged with alkali metal ions with a small radius in the microcrystalline glass, thereby forming a compressive stress layer on the surface of the microcrystalline glass and a tensile stress layer inside the microcrystalline glass, that is, a chemically strengthened microcrystalline glass comprising a compressive stress layer and a tensile stress layer is prepared.
- CT_LD is calculated by the following formula:
- t is the thickness of the chemically strengthened glass-ceramic, in mm
- DOL_0 is the depth of the compressive stress layer of the chemically strengthened glass-ceramic, in ⁇ m
- is the absolute value of the average tensile stress of the chemically strengthened glass-ceramic, in MPa. It should be understood that the calculation formula for tensile stress linear density is based on the aforementioned unit requirements, and the units are not involved in the calculation.
- CS_80 refers to the compressive stress value at a depth of 80 ⁇ m measured from the main surface of the chemically strengthened microcrystalline glass, in MPa, obtained by testing with an SLP-2000 stress meter.
- refers to the absolute value of the average tensile stress, in MPa, specifically the absolute value of the average value of all tensile stresses in the tensile stress layer, obtained by testing with an SLP-2000 stress meter.
- DOL_0 refers to the depth of the compressive stress layer, or the depth of the compressive stress layer, specifically the distance from any main surface of the chemically strengthened microcrystalline glass to the position where the compressive stress near the surface is zero, obtained by testing with the SLP-2000 stress meter.
- the stress meter is SLP-2000 and the conductive liquid used is a conductive liquid with a refractive index of 1.51.
- CT_LD tensile stress linear density
- the b value is used to characterize the yellow-blue value of a material.
- the b value in this application is the b value of transmitted light, and a positive b value indicates that the material is blue.
- nucleation treatment refers to the process of growing small crystal nuclei from nucleating substances in the substrate glass through heat treatment
- crystallization treatment refers to the process of growing certain crystals based on the crystal nuclei through heat treatment.
- the thickness is obtained by micrometer testing. It should be understood that in the thickness direction of the glass-ceramic sample, the degree of ion exchange changes gradually from the surface to the center, and the overall Na-K and/or Li-Na exchange amount increment (mass) generally does not exceed 1.5% of the total mass of the sample. Therefore, the expansion effect in the thickness direction is extremely slight, and it can be approximately considered that the thickness has basically not changed. In other words, the thickness change of the glass-ceramic before and after chemical strengthening is very small and can be basically ignored.
- the thickness of the glass-ceramic is basically the same as the thickness of the chemically strengthened glass-ceramic obtained from it.
- the size specifications of the microcrystalline glass sheets are tested using a two-dimensional measuring machine (instrument model is Miyu MY-YXCL-4030).
- Young's modulus is used to characterize the ability of glass to resist elastic deformation due to external forces.
- This application uses the UMS-100 ultrasonic material characterization system to test the Young's modulus of microcrystalline glass using acoustic waves.
- the crystal phase, crystallinity and average grain size of the glass-ceramics or chemically strengthened glass-ceramics are confirmed by XRD testing. Specifically:
- the glass-ceramics or chemically strengthened glass-ceramics of the present application were crushed and ground into samples with a particle size of less than 75 ⁇ m. The ground samples were tested using an X-ray diffractometer to obtain XRD diffraction peak curves and XRD diffraction data.
- ⁇ is the X-ray wavelength
- ⁇ 0.154056nm
- ⁇ is the half-height width of the diffraction peak
- K 0.89
- ⁇ is the Bragg diffraction angle.
- the RAW format file output by the XRD instrument is curve fitted in the Jade software, and Jade outputs the fitting report.
- the transmittance and b-value of the glass-ceramics of this application were tested using a haze meter, with reference to the national standard "GB/T 7962.12-2010 Test Methods for Colorless Optical Glass - Part 12: Spectral Transmittance.”
- the haze meter was used to test the transmittance and b-value of five glass-ceramics from the same batch at different wavelengths.
- the average b-value of the five glass-ceramics was taken as the b-value result for the glass-ceramics.
- the average transmittance of the five glass-ceramics at 550nm was taken as the transmittance result for the glass-ceramics at 550nm.
- the haze meter used in this test was a Konica Minolta CM-3600A spectrophotometer. Its optical system was transmission, its spectroscopic method was a planar reflective grating, its wavelength range was 360nm-740nm, and its wavelength spacing was 10nm.
- the illumination source was four pulsed xenon lamps. The instrument was placed in an ambient temperature of 24°C and an air humidity of 40%.
- a Shimadzu UV-2600 ultraviolet-visible spectrophotometer was also used to test the transmittance curve of the glass-ceramics under light with a wavelength ranging from 200 nm to 1000 nm.
- the refractive index is the ratio of the speed of light in a vacuum to the speed of light in the medium.
- Penetration resistance test This application uses the tip of a Mohs hardness pen to penetrate chemically strengthened microcrystalline glass along the thickness direction to simulate a sharp protruding object penetrating the chemically strengthened microcrystalline glass.
- the ability to resist sharp object penetration here is obtained through the penetration test of a single sharp object, which can simulate the application scenario of chemically strengthened microcrystalline glass falling to the ground with a sharp protruding object.
- the tip of the Mohs hardness pen penetrates to a depth of 80 ⁇ m, the load F 80 ⁇ m that needs to be applied to the Mohs hardness pen is tested.
- a pen with a Mohs hardness rating of 6 from Mineralab, USA is used as the test pen.
- the reason for choosing a pen with a Mohs hardness rating of 6 for testing is mainly because, in daily life, the environment that the cover glass of electronic equipment may be exposed to, such as cement floors, fine sand floors, etc., has a hardness roughly equivalent to a Mohs hardness rating of 6.
- the load F 80 ⁇ m that needs to be applied when penetrating into the chemically strengthened microcrystalline glass to a depth of 80 ⁇ m is used to characterize the sample's penetration resistance.
- the specific steps of the penetration resistance test include: first, placing a stainless steel plate on the bottom ring of a tensile testing machine (LT-850A), then placing the chemically strengthened micro-ceramic sample to be tested on the stainless steel plate. Equipped with a Mineralab Mohs hardness grade 6 (M6) squeeze pen (with an acute angle of 35° at the pen tip, as shown in Figure 8), the test software is launched, the movement speed is set to 1mm/min, and the test is started. The M6 squeeze pen will apply force to the center of the chemically strengthened micro-ceramic sample to be tested at the set movement speed until the chemically strengthened micro-ceramic sample cracks and breaks, as shown in Figure 7.
- M6 squeeze pen will apply force to the center of the chemically strengthened micro-ceramic sample to be tested at the set movement speed until the chemically strengthened micro-ceramic sample cracks and breaks, as shown in Figure 7.
- the test software is used to output the raw data of the penetration depth and the load applied to the M6 pen tip.
- the penetration depth is 80 ⁇ m
- the load applied to the M6 pen tip, F 80 ⁇ m is read as the representative value of the penetration resistance performance of the chemically strengthened micro-ceramic sample.
- Ten chemically strengthened glass-ceramics samples from the same batch were tested, and the average value of the test results was taken as the F 80 ⁇ m of the chemically strengthened glass-ceramics sample to be tested.
- the fragmentation caused by local penetration refers to the partial destruction of the glass surface when it collides with a sharp object with greater hardness (such as a small stone or cement), forming a crack propagation source at the point of destruction.
- a sharp object with greater hardness such as a small stone or cement
- the crack propagation will pass through the glass surface area.
- the crack along the thickness direction passes through the depth of the compressive stress layer to reach the tensile stress layer area, the crack will rapidly expand in the tensile stress area, causing the crack to penetrate the entire glass, thereby causing the glass to break.
- Refractive index test This application uses the Abbe refractometer WYA-2WAJ produced by Shanghai Lichen Bangxi Instrument Technology Co., Ltd. in China to test the refractive index of microcrystalline glass.
- Thermal expansion softening point test The sample is formed into a cylinder with a diameter of 5.5 mm and a length of 20 mm. The sample is tested using a LINSEIS L75VD1000 thermal expansion instrument. The test output is a thermal expansion test curve. The temperature corresponding to the peak position of the curve is the thermal expansion softening point of the sample.
- the average sandpaper drop height of the chemically strengthened glass-ceramics tested is calculated by adding the measured sandpaper drop heights of each sample from the same Example or Comparative Example and dividing the sum by the number of samples tested. This value is recorded as the average sandpaper drop height of the tested chemically strengthened glass-ceramics and is used to characterize the drop damage resistance of the chemically strengthened glass-ceramics. This drop damage resistance is measured using uniform sandpaper testing, simulating the application scenario of a chemically strengthened glass-ceramic being dropped onto a surface with relatively uniform roughness.
- n is the number of glass samples tested in each batch
- hi is the sandpaper drop resistance height of a single sample tested.
- test method for a single sample's resistance to sandpaper drop height is:
- Step 1 Apply 80-grit sandpaper to the bottom surface of the 181g model machine and place the model machine on the green figure LT-SKDL-CD drop machine;
- Step 2 Place the chemically strengthened glass-ceramic sample to be tested directly under the model machine, with the chemically strengthened glass-ceramic sample facing the sandpaper. Make the model machine drop from a certain drop height to impact the chemically strengthened glass-ceramic sample directly under the model machine. If the chemically strengthened glass-ceramic sample does not break, increase the drop height of the model machine in a certain pattern, and make the model machine continue to drop, impacting the chemically strengthened glass-ceramic sample directly under the model machine, until the chemically strengthened glass-ceramic sample breaks. For example, the drop height of the model machine starts from 0.4m, and the sample is dropped once. If the sample does not break, the drop height of the model machine is increased by 0.1m, and it is dropped again. Repeat the above process until the chemically strengthened glass-ceramic sample breaks;
- Step 3 The last drop height of the chemically strengthened glass-ceramic sample before it breaks is recorded as its sandpaper drop height. For example, if the drop height is increased by 0.1m each time, and the drop height of the sample is 0.5m when it breaks, the sandpaper drop height of the sample is 0.4m.
- the stress structure, crystal phase structure, and composition of thin chemically strengthened glass-ceramics are closely related to their damage resistance, particularly their resistance to sharp penetration and drop damage.
- This application further improves the damage resistance of thin chemically strengthened glass-ceramics while maintaining excellent optical properties, particularly ensuring excellent resistance to sharp penetration and drop damage.
- the chemically strengthened microcrystalline glass's resistance to sharp object penetration and resistance to rough surface drop damage can be improved, thereby improving the cover glass and the electronic device including the cover glass's resistance to surface penetration damage and drop damage.
- a chemically strengthened glass-ceramic, cover glass, electronic device, and glass device are provided, meeting specific crystalline and stress structures.
- the thickness is 0.38mm to 0.60mm
- the chemically strengthened glass-ceramic exhibits excellent resistance to sharp object penetration and drop damage from rough surfaces, while maintaining excellent optical properties, meeting the application requirements of cover glass.
- a chemically strengthened glass-ceramics contains a petalite crystalline phase and a lithium disilicate crystalline phase, wherein the petalite crystalline phase and the lithium disilicate crystalline phase have a higher mass percentage than other crystalline phases present in the chemically strengthened glass-ceramics;
- the thickness t of chemically strengthened glass-ceramics is 0.38mm to 0.60mm;
- Chemically strengthened glass-ceramics have a compressive stress layer on the surface and tensile stress inside. Chemically strengthened glass-ceramics meet the following requirements:
- DOL_0 is the depth of the compressive stress layer
- t is the thickness of the chemically strengthened glass-ceramics
- h is the depth from the main surface of the chemically strengthened glass-ceramics
- CS(h) is the compressive stress value at the depth h. It is the integral of the compressive stress from any main surface of the chemically strengthened glass-ceramics to the compressive stress layer with a depth of 80 ⁇ m from the main surface.
- Lithium disilicate (Li 2 Si 2 O 5 ) crystalline phase is an orthorhombic crystal based on an array of [Si 2 O 5 ] tetrahedrons, and the shape of the crystal is flat or plate-like.
- Petalite LiAlSi 4 O 10 is a monoclinic crystal having a three-dimensional framework structure including a layered structure with folded Si 2 O 5 layers connected by Li and Al tetrahedrons.
- the crystallinity of glass-ceramics with petalite and lithium disilicate as the main crystalline phases can reach more than 70wt%, and the presence of a large number of microcrystalline phases in the glass-ceramics is conducive to better preventing the expansion of cracks and consuming more impact energy during the fracture and crushing process, thereby helping to improve the strength and fracture toughness of the glass-ceramics.
- the refractive index of lithium disilicate crystals is close to that of the glass matrix (such as the base glass for preparing the glass-ceramics in this application), and it is an ideal crystal phase for preparing highly transparent glass-ceramics.
- both the lithium disilicate crystal phase and the petalite crystal phase contain lithium ions that can participate in ion exchange and can be chemically strengthened in a molten salt bath.
- the Na + and/or K + in the salt bath replace the Li + in the crystal phase structure, forming a surface stress structure, which is beneficial to further improve the mechanical strength performance of the microcrystalline glass.
- the chemically strengthened microcrystalline glass contains petalite crystal phase and lithium disilicate crystal phase as the main crystal phases, which is conducive to obtaining the desired stress structure while ensuring that it has high intrinsic strength (or also called inherent strength), thereby ensuring that the chemically strengthened microcrystalline glass achieves excellent damage resistance at ultra-thin thickness.
- This application improves the problem that the existing chemically strengthened microcrystalline glass needs to be improved in terms of resistance to penetration by sharp objects and resistance to damage from falling on rough surfaces after the thickness is thinned by making the thinner chemically strengthened microcrystalline glass meet specific crystal phase structure and stress structure. It gives the ultra-thin chemically strengthened microcrystalline glass excellent resistance to penetration by sharp objects and excellent resistance to damage from falling on rough surfaces, and at the same time ensures that the chemically strengthened microcrystalline glass maintains excellent optical properties, so as to meet the application requirements of cover glass for screen protection of electronic devices.
- the thickness t of the chemically strengthened glass-ceramics can be 0.38mm, 0.39mm, 0.40mm, 0.41mm, 0.42mm, 0.43mm, 0.44mm, 0.45mm, 0.46mm, 0.47mm, 0.48mm, 0.49mm, 0.50mm, 0.51mm, 0.52mm, 0.53mm, 0.54mm, 0.55mm, 0.56mm, 0.57mm, 0.58mm, 0.59mm or 0.60mm, or it can be a value within the numerical range consisting of any two of the above-mentioned specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the required performance of the application can be obtained.
- any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the required performance of the application can be obtained.
- electronic devices often pursue lightness and thinness, and believe that the smaller the thickness, the lighter the weight, and the better the optical effect.
- the present application can make the chemically strengthened glass-ceramic product as thin as possible while ensuring strength, so as to meet the requirements of lightweight and thin electronic devices.
- the value of DOL_0/t in the chemically strengthened glass-ceramics can be 0.18-0.25, 0.19-0.24, 0.20-0.23 or 0.21-0.22. In some embodiments, the value of DOL_0/t in the chemically strengthened glass-ceramics can be 0.18, 0.19, 0.20, 0.21, 0.22, 0.23, 0.24 or 0.25, or it can be a value within the numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the required performance of the present application can be obtained.
- any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the required performance of the present application can be obtained.
- the depth of the compressive stress layer and the thickness of the chemically strengthened glass-ceramics meet an appropriate proportional relationship, it is beneficial to ensure that the chemically strengthened glass-ceramics is in a better stress distribution state, and thus it is beneficial to play the role of the stress structure in improving the mechanical strength performance.
- the value of may be 15500 MPa ⁇ m to 21000 MPa ⁇ m, 16000 MPa ⁇ m to 20000 MPa ⁇ m, 16500 MPa ⁇ m to 19500 MPa ⁇ m, 17000 MPa ⁇ m to 19000 MPa ⁇ m or 17500 MPa ⁇ m to 18500 MPa ⁇ m.
- the value can be 15500MPa ⁇ m, 15900MPa ⁇ m, 17500MPa ⁇ m, 17652.28MPa ⁇ m, 18648.12MPa ⁇ m, 18393.52MPa ⁇ m, 17182.91MPa ⁇ m, 16421.45MPa ⁇ m, 15951.66MPa ⁇ m, 16840.06MPa ⁇ m, 17087.83MPa ⁇ m, 19000MPa ⁇ m, 19500MPa ⁇ m, 20558.47MPa ⁇ m, 16014.47MPa ⁇ m or 21000MPa ⁇ m, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the chemically strengthened microcrystalline glass with the required performance of this application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
- the chemically strengthened glass-ceramics satisfies:
- is the absolute value of the average tensile stress, expressed in MPa.
- the value of may be 1400 MPa 2 ⁇ mm to 2300 MPa 2 ⁇ mm, 1500 MPa 2 ⁇ mm to 2250 MPa 2 ⁇ mm, 1600 MPa 2 ⁇ mm to 2200 MPa 2 ⁇ mm, 1700 MPa 2 ⁇ mm to 2150 MPa 2 ⁇ mm, 1800 MPa 2 ⁇ mm to 2000 MPa 2 ⁇ mm, 1900 MPa 2 ⁇ mm to 2050 MPa 2 ⁇ mm, or 1950 MPa 2 ⁇ mm to 2000 MPa 2 ⁇ mm.
- the value of may be 1400MPa 2 ⁇ mm, 1500MPa 2 ⁇ mm, 1600MPa 2 ⁇ mm, 1700MPa 2 ⁇ mm, 1800MPa 2 ⁇ mm, 1900MPa 2 ⁇ mm, 2000MPa 2 ⁇ mm, 2100MPa 2 ⁇ mm, 2200MPa 2 ⁇ mm, 2300MPa 2 ⁇ mm, 1979.4MPa 2 ⁇ mm, 2169.7MPa 2 ⁇ mm, 2072.2MPa 2 ⁇ mm, 1831.0MPa 2 ⁇ mm, 1667.1MPa 2 ⁇ mm, 1604.1MPa 2 ⁇ mm, 1777.7MPa 2 ⁇ mm, 1935.2MPa 2 ⁇ mm, 2224.4MPa 2
- the chemically strengthened glass-ceramics can be obtained by adjusting the pressure drop of the chemically strengthened glass-ceramics to 2199.7 MPa ⁇ mm or 2199.7 MPa ⁇ mm, or can be within a numerical range consisting of any two of the above specific values as endpoints,
- the chemically strengthened glass-ceramics satisfies: 30 MPa ⁇ CS_80, wherein CS_80 refers to the compressive stress value at a depth of 80 ⁇ m measured from the main surface of the chemically strengthened glass-ceramics.
- the CS_80 of the chemically strengthened glass-ceramics can be 30 MPa, 35 MPa, 40 MPa, 45 MPa, 50 MPa, 55 MPa, 60 MPa, 69 MPa, 85 MPa, 87.1 MPa, 94.79 MPa, 91.26 MPa, 79.59 MPa, 73.26 MPa, 69.37 MPa, 77.26 MPa, 79.63 MPa, 97.75 MPa, 100 MPa, 110 MPa, 120 MPa, 130 MPa, 140 MPa, or 150 MPa, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- the chemically strengthened glass-ceramics satisfies the following conditions: 100 MPa ⁇
- a higher surface compressive stress level can offset more residual energy from drops, squeezes, penetrations, impacts, or collisions, thereby ensuring that the chemically strengthened glass-ceramics have excellent damage resistance, such as excellent resistance to penetration by sharp objects and excellent resistance to damage from drops on rough surfaces.
- of the chemically strengthened glass-ceramics may be 100 MPa to 160 MPa, 100 MPa to 125 MPa, 105 MPa to 120 MPa, 100 MPa to 150 MPa, or 110 MPa to 115 MPa.
- of the chemically strengthened glass-ceramics can be 100 MPa, 110 MPa, 112.13 MPa, 116.35 MPa, 112.66 MPa, 106.6 MPa, 101.5 MPa, 100.6 MPa, 105.6 MPa, 113.25 MPa, 108.2 MPa, 137.36 MPa, 125 MPa, 130 MPa, 135 MPa, 140 MPa, 150 MPa, or 160 MPa, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained.
- the chemically strengthened glass-ceramics satisfies the following: 90 ⁇ m ⁇ DOL_0.
- DOL_0 may be 90 ⁇ m to 135 ⁇ m, preferably 90 ⁇ m ⁇ DOL_0 ⁇ 120 ⁇ m, and more preferably 105 ⁇ m ⁇ DOL_0 ⁇ 118 ⁇ m, where DOL_0 represents the depth of the compressive stress layer.
- the chemically strengthened glass-ceramics have an appropriate DOL_0, it is possible to prevent sudden cracks from penetrating directly into the compressive stress region and the tensile stress region when blunt or sharp objects impact or penetrate the glass-ceramics, thereby shattering the chemically strengthened glass-ceramics. This helps to offset the energy driving crack propagation in the chemically strengthened glass-ceramics, thereby ensuring that the chemically strengthened glass-ceramics has excellent damage resistance, such as excellent resistance to sharp penetration and excellent resistance to drop damage.
- the DOL_0 of the chemically strengthened glass-ceramics can be 90 ⁇ m, 92 ⁇ m, 95 ⁇ m, 98 ⁇ m, 100 ⁇ m, 105 ⁇ m, 113 ⁇ m, 115 ⁇ m, 111.62 ⁇ m, 112.28 ⁇ m, 109.58 ⁇ m, 107.24 ⁇ m, 108.86 ⁇ m, 109.68 ⁇ m, 110.16 ⁇ m, 106.69 ⁇ m, 117.52 ⁇ m, 98.86 ⁇ m, 118 ⁇ m, 120 ⁇ m, 125 ⁇ m, 130 ⁇ m, or 135 ⁇ m, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as
- the chemically strengthened glass-ceramics satisfies the following conditions: 55,000 MPa/mm ⁇ CT_LD.
- CT_LD may be 55,000 MPa/mm to 80,000 MPa/mm, preferably 56,400 MPa/mm ⁇ CT_LD ⁇ 72,000 MPa/mm, and more preferably 62,000 MPa/mm ⁇ CT_LD ⁇ 65,000 MPa/mm, where CT_LD represents the linear density of tensile stress.
- Controlling the CT_LD of the chemically strengthened glass-ceramics to be no less than 55,000 MPa/mm helps ensure a sufficiently dense tensile stress stored within the chemically strengthened glass-ceramics, thereby ensuring a high surface stress level and excellent damage resistance, such as excellent drop damage resistance, to meet market demand.
- the CT_LD of the chemically strengthened glass-ceramics may be 55,000 MPa/mm to 72,000 MPa/mm, 58,000 MPa/mm to 70,000 MPa/mm, 56,000 MPa/mm to 64,000 MPa/mm, or 57,000 MPa/mm to 63,000 MPa/mm.
- the CT_LD of the chemically strengthened glass-ceramics can be 55000 MPa/mm, 56400 MPa/mm, 62000 MPa/mm, 64500 MPa/mm, 62066.20 MPa/mm, 64094.89 MPa/mm, 63278.87 MPa/mm, 60850.02 MPa/mm, 57316.32 MPa/mm, 56440.71 MPa/mm, 59046.32 MPa/mm, 62375.72 MPa/mm, 61537.01 MPa/mm.
- the chemically strengthened glass-ceramics of the present application can be made from glass-ceramics through chemical strengthening treatment, and unless excessive ion exchange treatment is performed, the composition and phase assembly of the chemically strengthened glass-ceramics deeper than the depth of the compressive stress layer (DOL), such as the center of the chemically strengthened glass-ceramics or the tensile stress layer, are the same or substantially the same as the composition and phase assembly of the glass-ceramics.
- DOL compressive stress layer
- the composition at the surface of the glass-ceramics article after chemical strengthening treatment may be different from the composition of the glass-ceramics before it undergoes the ion exchange process.
- the glass composition and phase assembly at or near the depth or thickness center of the glass-ceramics article will still have the composition and phase assembly of the newly formed glass-ceramics.
- the composition eg. the composition of the tensile stress layer
- phase assembly at the center of the chemically strengthened glass-ceramics obtained by chemical strengthening treatment are the same or substantially the same as those of the glass-ceramics that have not been chemically strengthened.
- the glass-ceramics of the present application can be prepared by heat-treating a substrate glass.
- the composition of the substrate glass is the same or substantially the same as that of the glass-ceramics.
- the composition of the substrate glass, the glass-ceramics, or the center or tensile stress layer of the chemically strengthened glass-ceramics measured by molar percentage of oxides, includes : SiO2 : 64%-70%, Al2O3 : 3.5%-5.0%, P2O5 : 0.7%-1.5%, ZrO2 : 1.5%-3%, Na2O : 0-3%, K2O : 0-1%, Li2O : 20%-26%, CaO: 0-1.5%, and B2O3 : 0-2%.
- Meeting these specific glass compositions facilitates obtaining glass-ceramics with specific crystalline phase structures and chemically strengthened glass-ceramics with specific stress structures. It should be understood that, in specific embodiments, any of the above ranges may be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties is achieved.
- SiO2 is an oxide that forms the glass network skeleton, is used to stabilize the network structure of the substrate glass, and is also an important component of the lithium disilicate crystal phase and the petalite crystal phase.
- the glass composition contains a sufficiently high content of SiO2 , it is conducive to the formation of a sufficient amount of petalite crystals and lithium disilicate crystals.
- the SiO2 content is too high, it will not only cause the glass's solubility to deteriorate, increase the viscosity of the molten glass liquid, make the glass liquid difficult to clarify, and increase the difficulty of forming the substrate glass, but also cause the substrate glass to prepare microcrystalline glass. The heat treatment time becomes longer.
- the molar percentage content of SiO2 is set at 64% to 70%, preferably 64% to 69.5%, and more preferably 67.5% to 69.5%.
- the molar percentage of SiO2 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a mole percentage of oxide can be 64%, 65%, 66%, 67%, 68%, 69%, 69.5%, 70%, 68.02%, 65.37%, 64.39%, 68.21%, 68.74%, 68.10% or 68.31%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
- Al 2 O 3 can be used to construct the glass skeleton and is an indispensable component for the formation of petalite.
- An appropriate amount of Al 2 O 3 can stabilize the glass network structure, which is beneficial to improving the mechanical properties, chemical durability and chemical strengthening effect, and inhibits the phase separation of the glass, reduces the thermal expansion coefficient and increases the strain point.
- the Al 2 O 3 content is too little, the glass tends to have a higher thermal expansion coefficient, its chemical durability is reduced, and the crystal nucleus becomes larger, and the microcrystalline glass is prone to white turbidity; when the Al 2 O 3 content is too much, the glass's solubility deteriorates, production becomes difficult, and crystals such as mullite are easily precipitated, causing the glass to lose clarity.
- the molar percentage of Al 2 O 3 in the present application is set to 3.5% to 5.0%, preferably 4% to 4.8%, and more preferably 4% to 4.5%.
- the molar percentage of Al2O3 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxide can be 3.5%, 3.6%, 3.7%, 3.8%, 3.9%, 4%, 4.1%, 4.2%, 4.4%, 4.5%, 4.8%, 5.0%, 4.51%, 4.30%, 4.33%, 4.07%, 4.37%, 4.41%, 4.31%, or 4.38%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- P2O5 is a glass-forming oxide, which exists in the network structure as a phosphorus-oxygen tetrahedron [ PO4 ] .
- P2O5 appears preferentially during the heat treatment process, first causing the glass to phase-segregate and form an amorphous precursor phase Li3PO4 , and then using Li3PO4 as a non-uniform nucleation point, crystalline phases such as lithium silicate grow on the amorphous Li3PO4 .
- the non-uniform nucleation points increase, and the grains with Li3PO4 as nucleation points are effectively refined, which is beneficial to improving the overall transmittance of the microcrystalline glass, the uniformity of the glass, and reducing the b value.
- the P2O5 content is too much, more Li3PO4 crystals are easily generated, making the Li2O content for forming lithium silicate and petalite insufficient, which in turn causes the substrate glass to easily precipitate quartz crystals, resulting in a decrease in the transmittance of the microcrystalline glass and a decrease in the overall optical uniformity of the microcrystalline glass.
- the precipitated crystals are too large, which can easily cause the glass to lose clarity.
- the molar percentage of P2O5 is set to 0.7% to 1.5%, preferably 0.8% to 1.5%, and more preferably 0.8% to 1.2%.
- the molar percentage of P2O5 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxides can be 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.17%, 1.16%, 1.14%, 1.10%, 0.95%, 1.13% or 1.22%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- an appropriate amount of ZrO2 can increase the viscosity, elastic modulus, refractive index, chemical stability of the glass and reduce the thermal expansion coefficient of the glass.
- ZrO2 exists in the residual glass phase after heat treatment, which helps to improve the mechanical strength properties of the residual glass phase.
- excessive ZrO2 increases the difficulty of melting the substrate glass and causes crystallization during the substrate glass melting process. Therefore, in order to meet the glass formability requirements and achieve the desired strength effect of the present application, the molar percentage content of ZrO2 is 1.5% to 3%, preferably 2.5% to 3%, and more preferably 2.6% to 3%.
- the molar percentage of ZrO2 in the composition of the substrate glass or the composition of the microcrystalline glass or the center of the chemically strengthened microcrystalline glass or the composition of the tensile stress layer can be 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2%, 2.1%, 2.2%, 2.3%, 2.4%, 2.5%, 2.6%, 2.7%, 2.8%, 2.9%, 3%, 2.88%, 2.93%, 2.98%, 2.77%, 2.89% or 2.92%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the microcrystalline glass or chemically strengthened microcrystalline glass with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened microcrystalline glass with the desired properties of the present application can be obtained.
- Na2O is a network-external oxide that provides free oxygen.
- An appropriate amount of Na2O improves the viscosity of the glass, promotes the melting and clarification of the glass liquid, and promotes the precipitation of lithium disilicate crystals, reducing the tendency of the glass to crystallize and increasing its transmittance.
- excessive Na2O can affect the glass network structure and, in turn, the strength of the glass-ceramics. Therefore, to ensure that the glass-ceramics or chemically strengthened glass-ceramics meet the desired structure and achieve the desired properties, the molar percentage of Na2O is 0-3%, preferably 0-2%, and more preferably 0-1%.
- the composition of the substrate glass, the composition of the glass-ceramics, or the composition of the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer Na 2
- the molar percentage of O can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2%, 2.1%, 2.2%, 2.3%, 2.4%, 2.5%, 2.6%, 2.7%, 2.8%, 2.9%, 3%, 0.15%, 1.68%, 0.78% or 0.09%, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the microcrystalline glass or chemically strengthened microcrystalline glass with the required performance of the present application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be
- K2O is an oxide outside the glass network.
- An appropriate amount of K2O can reduce the tendency of glass to crystallize and increase its transparency and gloss.
- excessive K2O content can increase the glass's crystallization ability, making it susceptible to devitrification and breakage. Therefore, to ensure that the glass-ceramics or chemically strengthened glass-ceramics meet the desired structure and properties, the molar percentage of K2O is 0-1%, preferably 0-0.5%, and more preferably 0-0.3%.
- the molar percentage of K2O in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxides can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 0.07%, 0.06%, or 0.61%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics having the desired properties of the present application is obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application is obtained.
- Li2O is the main component of the petalite crystal phase and the lithium disilicate crystal phase, and is also an essential component for achieving chemical strengthening.
- An appropriate amount of Li2O is beneficial for ensuring that the transparency, melt forming effect, crystallization ability, chemical strengthening performance, etc. of the microcrystalline glass meet the requirements.
- the Li2O content is too low, not only will the glass easily precipitate impurity crystal phases such as mullite, causing the glass to lose clarity, but it will also easily reduce the glass's meltability or increase its viscosity, making the molding of the base glass difficult; when the Li2O content is too high, it will easily affect the network structure of the glass and easily make the glass's crystallization ability too strong, increasing the glass's tendency to lose clarity.
- the molar percentage of Li2O is 20% to 26%, preferably 20.5% to 25%, and more preferably 20.5% to 23.5%.
- the molar percentage of Li2O in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxide can be 20%, 20.5%, 21%, 21.5%, 22%, 22.5%, 23%, 23.5%, 24%, 24.5%, 25%, 25.5%, 26%, 22.40%, 23.17%, 25.68%, 22.47%, 21.48%, or 22.43%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics having the desired properties of the present application is obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application is obtained.
- CaO can reduce high-temperature viscosity, which is beneficial for glass molding. It can also strengthen the network structure, thereby enhancing the stress yield of the glass-ceramics during the strengthening process.
- the CaO content is too high, too much CaO remains in the glass phase, resulting in a refractive index difference with the main crystalline phase, which will lead to a decrease in the transmittance of the glass-ceramics and an increase in haze. Therefore, in order to obtain glass-ceramics or chemically strengthened glass-ceramics that meet the desired optical properties and mechanical strength properties, the molar percentage of CaO is set to 0-1.5%, preferably 0%-1%, and more preferably 0.5%-1%.
- the molar percentage of CaO in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a mole percentage of oxide can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.29%, 0.89%, 0.93%, 0.73% or 0.52%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- B2O3 helps lower the melting temperature of the substrate glass and improve the transmittance, overall uniformity, and other properties of the glass- ceramics or chemically strengthened glass-ceramics.
- the stress of the glass-ceramics or chemically strengthened glass-ceramics decreases.
- the increased B2O3 content in the residual glass phase reduces the viscosity of the residual glass phase, promoting the growth of crystals such as lithium monosilicate, and affecting the optical transmittance of the glass-ceramics or chemically strengthened glass-ceramics. Therefore, to obtain glass-ceramics or chemically strengthened glass-ceramics that meet the desired optical and mechanical strength properties, the molar percentage of B2O3 is set to 0-2%, preferably 0-1%, and more preferably 0-0.8%.
- the molar percentage of B2O3 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a mole percentage of oxides can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2%, or 0.08%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- the molar percentage of ZrO 2 [ZrO 2 ], the molar percentage of CaO [CaO], the molar percentage of P 2 O 5 [P 2 O 5 ], the molar percentage of Na 2 O [Na 2 O], the molar percentage of K 2 O [K 2 O], and the molar percentage of B 2 O 3 [B 2 O 3 ] satisfy the following relationship:
- the value of ([ZrO 2 ]+[CaO]+[P 2 O 5 ])/EXP([Na 2 O]+[K 2 O]+[B 2 O 3 ]) can be 3.5%, 4.0%, 4.5%, 4.6%, 4.7%, 4.8%, 4.9%, 5%, 5.1%, 5.2%, 5.3%, 5.4%, 5.5%, 4.97%, 5.29%, 4.79%, 4.53%, 4.52%, or 4.65%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the micro-ceramics or chemically strengthened micro-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened micro-ceramics with the desired properties of the present application can be obtained.
- the molar percentage of P2O5 [ P2O5 ] and the molar percentage of Al2O3 [ Al2O3 ] in the composition of the substrate glass, the composition of the glass-ceramics, or the composition of the center of the chemically strengthened glass-ceramics or the tensile stress layer satisfy the following relationship:
- the value of [P 2 O 5 ] + [Al 2 O 3 ] can be 5%, 5.1%, 5.2%, 5.3%, 5.4%, 5.5%, 5.6%, 5.7%, 5.8%, 5.9%, 6%, 5.49%, 5.21%, 5.47%, 5.36%, or 5.44%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the micro-ceramics or chemically strengthened micro-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the micro-ceramics or chemically strengthened micro-ceramics with the desired properties of the present application can be obtained.
- the molar percentage of B 2 O 3 [B 2 O 3 ], the molar percentage of Al 2 O 3 [Al 2 O 3 ], and the molar percentage of SiO 2 [SiO 2 ] in the composition of the substrate glass or the composition of the glass- ceramics or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer satisfy the following relationship:
- the value of ([SiO 2 ]+2 ⁇ [B 2 O 3 ])/[Al 2 O 3 ] can be 15, 15.1, 15.2, 15.3, 15.4, 15.5, 15.6, 15.7, 15.8, 15.9, 16, 16.5, 17, 15.86, 15.82, 15.61, or 15.95, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the micro-ceramics or chemically strengthened micro-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the micro-ceramics or chemically strengthened micro-ceramics having the desired properties of the present application can be obtained.
- the petalite crystalline phase and the lithium disilicate crystalline phase have a higher mass percentage than other crystalline phases present in the chemically strengthened glass-ceramics” or “petalite and lithium disilicate are the main crystalline phases” or other similar expressions mean that the sum of the mass of the petalite crystalline phase and the lithium disilicate crystalline phase accounts for more than 80 mass percent (mass %) of all crystalline phases of the chemically strengthened glass-ceramics according to the embodiments of the present application.
- the sum of the mass of the petalite crystalline phase and the lithium disilicate crystalline phase accounts for 80wt% to 100wt% of all crystalline phases of the chemically strengthened glass-ceramics, and preferably, among all crystalline phases of the chemically strengthened glass-ceramics, the sum of the mass of the petalite crystalline phase and the lithium disilicate crystalline phase accounts for 85wt% to 100wt%.
- the sum of the mass proportions of the petalite crystalline phase and the lithium disilicate crystalline phase can be 80 wt%, 80.5 wt%, 81 wt%, 81.5 wt%, 82 wt%, 82.5 wt%, 83 wt%, 83.5 wt%, 84 wt%, 84.5 wt%, 85 wt%, 85.5 wt%, 86 wt%, 86.5 wt%, 87 wt%, 87.5 wt%, 88 wt%, 88.5 wt%, 89 wt%, 89.5 wt%, 90 wt%, 95 wt% or 100 wt%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- the chemically strengthened glass-ceramics have an average grain size of no more than 100 nm, preferably no more than 50 nm, and more preferably, an average grain size of 15 to 30 nm.
- An appropriate average grain size helps the glass-ceramics achieve both excellent optical properties and high intrinsic strength. However, if the average grain size is too high, the glass-ceramics are prone to devitrification, and the chemical strengthening effect is also affected.
- by ensuring that the chemically strengthened glass-ceramics meet an appropriate average grain size it is beneficial to ensure that the chemically strengthened glass-ceramics achieves excellent mechanical strength and excellent optical properties.
- the average grain size of the chemically strengthened glass-ceramics can be 100 nm, 50 nm, 40 nm, 35 nm, 30 nm, 25 nm, 20 nm, 15 nm, 19.7 nm, 18.6 nm, 20.8 nm, 20.3 nm, 25.2 nm, 23.2 nm, 22.6 nm, or 10 nm, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
- the crystallinity of the chemically strengthened glass-ceramics is not less than 70%.
- the crystallinity of the chemically strengthened glass-ceramics is 80% to 90%, and more preferably, the crystallinity of the chemically strengthened glass-ceramics is 85% to 90%. It should be understood that in the present application, the crystallinity of the glass-ceramics does not change significantly after chemical strengthening to obtain the chemically strengthened glass-ceramics. That is, the crystallinity of the glass-ceramics is the same or substantially the same as the crystallinity of the chemically strengthened glass-ceramics.
- excessive crystallinity can easily affect the chemical strengthening effect of the glass-ceramics, resulting in a prolonged chemical strengthening time for preparing chemically strengthened glass-ceramics with high stress levels, and can also easily affect the optical properties of the glass-ceramics.
- the chemically strengthened glass-ceramics obtained to also meet the desired crystallinity, which is more conducive to obtaining chemically strengthened glass-ceramics that meet the desired high mechanical strength, high damage resistance, and excellent optical properties.
- the crystallinity of the chemically strengthened glass-ceramics can be 70%, 72%, 74%, 76%, 78%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 86.2%, 88.6%, 87.5%, 87.2%, 86.5%, or 90%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- the Young's modulus of the chemically strengthened glass-ceramics is greater than 100 GPa, preferably, greater than 105 GPa, and more preferably, between 110 GPa and 120 GPa. It should be understood that, in the present application, the Young's modulus of the glass-ceramics does not decrease after chemical strengthening treatment to obtain the chemically strengthened glass-ceramics. That is, when the Young's modulus of the glass-ceramics is greater than 100 GPa, the Young's modulus of the chemically strengthened glass-ceramics obtained should also be greater than 100 GPa. A higher Young's modulus helps ensure that the chemically strengthened glass-ceramics have high mechanical strength and high damage resistance.
- the Young's modulus of the chemically strengthened glass-ceramics can be 101 GPa, 102 GPa, 103 GPa, 104 GPa, 105 GPa, 106 GPa, 107 GPa, 108 GPa, 109 GPa, 110 GPa, 111 GPa, 112 GPa, 113 GPa, 114 GPa, 115 GPa, 116 GPa, 117 GPa, 118 GPa, 112.04 GPa, 113.41 GPa, 112.25 GPa, 113.64 GPa, 115.25 GPa, 116.621 GPa, 115.07 GPa, 119 GPa or 120 GPa, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the required performance of the present application can be obtained. It should be understood that, in a specific embodiment
- the b value of the chemically strengthened microcrystalline glass is less than 1.0, preferably, the b value is less than 0.70, and more preferably, the b value is ⁇ 0.60. It should be understood that in the present application, after the microcrystalline glass is chemically strengthened to obtain chemically strengthened microcrystalline glass, its optical properties will not change significantly, that is, the b value, transmittance, etc. of the microcrystalline glass are the same or substantially the same as the b value, transmittance, etc. of the chemically strengthened microcrystalline glass. In the present application, the b value refers to the optical b value measured under the D65 light source.
- This application uses Konica Minolta CM-3600A to test the b value in transmittance mode, and b(D65) is displayed in the result.
- the smaller the b value the better the display effect of the microcrystalline glass.
- the microcrystalline glass will appear unexpected color, resulting in its display effect failing to meet the application requirements of the display cover glass.
- the b-value of the chemically strengthened glass-ceramics can be 0.70, 0.65, 0.60, 0.55, 0.50, 0.45, 0.40, 0.35, 0.30, 0.25, 0.39, 0.49, 0.47, 0.59, 0.48, 0.52, 0.32, 0.37, 0.26 or 0.20, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
- the chemically strengthened glass-ceramics is transparent within the visible light wavelength range.
- the transmittance of the chemically strengthened glass-ceramics is ⁇ 85%, preferably ⁇ 90%, and more preferably ⁇ 90.29%. Chemically strengthened glass-ceramics meeting this transmittance ensures good light transmittance and transparency, making them suitable for use in display screens with demanding visual effects.
- the "visible light wavelength range" here refers to light with a wavelength of 360nm-740nm.
- the transmittance of the chemically strengthened glass-ceramics can be 85%, 90%, 90.10%, 90.20%, 90.30%, 90.40%, 90.50%, 91.00%, 91.05%, 91.14%, 90.69%, 90.81%, 90.29%, 90.77%, 90.42%, 91.08%, 91.14% or 92.00%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained.
- a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used.
- the tip of the Mohs hardness pen is vertically penetrated into the chemically strengthened glass-ceramics along the thickness direction.
- the load F 80 ⁇ m required to be applied is ⁇ 100 N.
- the load F 80 ⁇ m required to be applied is ⁇ 110 N.
- the load F 80 ⁇ m required to be applied can be 100 N, 105 N, 110 N, 115 N, 120 N, 125 N, 130 N, 140 N, 145 N, 150 N, 117.1 N, 128.6 N, 121.5 N, 110.6 N, 103.3 N, 100.12 N, 106.7 N, 108.3 N, 132.5 N, or 103.2 N, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened micro-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened micro-ceramics having the desired properties of the present application can be obtained.
- a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used, and the tip of the Mohs hardness pen is vertically inserted into the chemically strengthened micro-ceramics along the thickness direction.
- the chemically strengthened micro-ceramics meets the following requirements: Preferably More preferably Where h' is the depth of the Mohs hardness pen penetrating into the chemically strengthened micro-ceramic glass, and the angle ⁇ is the angle of the Mohs hardness pen tip in horizontal projection, which is 35°.
- a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used.
- the value can be 8.3 ⁇ 10 8 MPa ⁇ m 4 , 8.5 ⁇ 10 8 MPa ⁇ m 4 , 9.0 ⁇ 10 8 MPa ⁇ m 4 , 9.4 ⁇ 10 8 MPa ⁇ m 4 , 9.9 ⁇ 10 8 MPa ⁇ m 4 , 9.8 ⁇ 10 8 MPa ⁇ m 4 , 9.2 ⁇ 10 8 MPa ⁇ m 4 , 8.8 ⁇ 10 8 MPa ⁇ m 4 , 9.1 ⁇ 10 8 MPa ⁇ m 4 , 9.5 ⁇ 10 8 MPa ⁇ m 4 , 1.0 ⁇ 10 9 MPa ⁇ m 4 , 1.1 ⁇ 10 9 MPa ⁇ m 4 or 1.2 ⁇
- the chemically strengthened microcrystalline glass is subjected to a sandpaper drop resistance test, and the sandpaper used is 80-mesh sandpaper.
- the average sandpaper drop resistance height of the chemically strengthened microcrystalline glass is ⁇ 0.88m.
- the average sandpaper drop resistance height of the chemically strengthened microcrystalline glass is ⁇ 1.1m.
- the average sandpaper drop resistance height can be 0.88m, 1.1m, 1.11m, 1.12m, 1.13m, 1.14m, 1.15m, 1.16m, 1.17m, 1.18m, 1.19m, 1.2m, 1.25m, 1.28m, 1.3m, 1.35m, 1.4m, 1.45m, 1.5m, 1.55m, 1.6m, 1.65m, 1.7m, 1.75m, 1.8m, 1.85m, 1.9m, 1.95m or 2m, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the chemically strengthened microcrystalline glass with the required performance of the present application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
- the preparation process of chemically strengthened microcrystalline glass mainly includes: the preparation process of microcrystalline glass and the chemical strengthening treatment process
- the preparation process of microcrystalline glass mainly includes: the preparation process of substrate glass and the heat treatment process of substrate glass (through heat treatment, a crystalline phase is formed in the substrate glass, that is, the process of preparing microcrystalline glass).
- the substrate glass can be prepared using conventional molding methods, without limitation.
- the substrate glass can be molded using methods including, but not limited to, float, overflow, rolling, or casting processes.
- the substrate glass can be obtained by uniformly mixing the components according to a formula, melting and forming the components, and then cooling and annealing the components.
- each raw material (conventional industrial raw material) is configured according to the formula ratio, a clarifier is added, and then mixed for a period of time to obtain a uniform raw material mixture.
- the raw material mixture is placed in a platinum crucible or furnace, heated to 1550°C to 1650°C, preferably kept warm for 5 hours or more under melting temperature conditions, then poured into a molding mold for cooling and molding, preferably cooled to about 900°C, and then placed in an annealing furnace for annealing treatment, preferably the annealing temperature is 450°C to 500°C, and the annealing time is preferably 12 to 48 hours, and then cooled to room temperature with the furnace to obtain the substrate glass.
- the clarifier can include but is not limited to one or more of sodium chloride, tin oxide, antimony oxide or arsenic oxide, and the amount of the clarifier added can be 0-1wt% of the total amount of each raw material.
- the heat treatment process of the substrate glass may include a nucleation process and/or a crystallization process, preferably a nucleation process and a crystallization process.
- the crystallization process includes a one-step crystallization process or a two-step crystallization process.
- a two-step crystallization process may be used in order to prepare curved micro-ceramics.
- the second step crystallization process is to heat the crystallized glass raw material obtained by the first step crystallization process to the crystallization temperature and perform a 3D hot bending process.
- a one-step heat treatment can be performed, or a two-step or multi-step heat treatment can be performed. If a one-step heat treatment is performed, it means that no nucleation treatment (i.e., nucleation treatment) is performed separately, and a one-step heating process is directly performed, and nucleation and target crystal growth are carried out at the temperature reached by the one-step heating process, which can be understood as directly performing a crystallization process.
- a two-step heat treatment it means that a two-step heating process is performed, first a nucleation treatment, i.e., nucleation treatment, is performed, and then a target crystal growth treatment, i.e., crystallization treatment, is performed.
- the substrate glass in order to precipitate the desired target crystalline phase in the microcrystalline glass and obtain the desired physical and chemical properties, the substrate glass is subjected to nucleation treatment and crystallization treatment in sequence.
- the nucleation temperature can be 500-700°C and the nucleation time can be 10-1440 minutes; when performing the crystallization treatment, the crystallization temperature can be 600-750°C and the crystallization time can be 5-1440 minutes.
- the heating rate it is preferred to control the heating rate to be 5-15°C/min, and more preferably the heating rate to be 10°C/min.
- those skilled in the art may further perform other conventional steps to obtain a glass-ceramic sample that meets the required specifications or requirements, for example, shaping treatment, cutting treatment (e.g., cutting using a multi-wire cutting machine), CNC machining (computer numerical control, i.e., CNC machine tools), thinning treatment, or polishing treatment, etc.
- shaping treatment e.g., cutting using a multi-wire cutting machine
- CNC machining computer numerical control, i.e., CNC machine tools
- thinning treatment thinning treatment
- polishing treatment etc.
- the chemical strengthening treatment namely the ion exchange method
- the chemical strengthening treatment is carried out by immersing the microcrystalline glass in a molten salt bath, so that the alkali metal ions with smaller ionic radius in the microcrystalline glass are exchanged with the alkali metal ions with larger ionic radius in the molten salt bath, thereby forming a compressive stress layer on the surface of the microcrystalline glass, and obtaining chemically strengthened microcrystalline glass with better mechanical properties.
- the chemical strengthening treatment may adopt a single-step strengthening method or a multi-step strengthening method.
- the molten salt bath for chemical strengthening treatment is a molten salt bath containing sodium salt and/or potassium salt.
- the molten salt bath of the present application is a mixed molten salt bath containing sodium salt and potassium salt, and the temperature of the molten salt bath is preferably 380°C to 550°C.
- the concentration of potassium salt in the salt bath is preferably 0wt% to 80wt%, and the concentration of sodium salt is 20wt% to 100wt%, and more preferably a certain amount (e.g., 0.01wt%-0.3wt%) of lithium salt is added to the salt bath.
- the time for chemical strengthening treatment is preferably 0.1 to 24h.
- the sodium salt can be selected from at least one of sodium nitrate, sodium sulfate, and sodium carbonate, preferably sodium nitrate;
- the potassium salt can be selected from at least one of potassium nitrate, potassium sulfate, and potassium carbonate, preferably potassium nitrate;
- the lithium salt can be selected from at least one of lithium nitrate, lithium sulfate, and lithium carbonate, preferably lithium nitrate.
- the chemically strengthened microcrystalline glass with excellent performance provided by the present application can be used in electronic devices, including but not limited to mobile phones, tablet computers, handheld game consoles, portable digital devices (such as digital cameras), car-mounted central control, electronic whiteboard glass, smart home, smart wear (such as smart bracelets, smart watches, smart glasses), and can also be used in vehicles, aircraft or aircraft, and can also be used in any glass device that requires chemically strengthened microcrystalline glass.
- it can be used for display screens, cover glass, touch screens, glass inner screens or inner frames of electronic devices; for example, it can be used for windshields of vehicles, aircraft or aircraft, such as front windshields or side windshields.
- it can be used for worktops, other surfaces, appliance doors, floor tiles, wall panels or storage containers.
- Other surfaces can include but are not limited to exterior wall surfaces, stair tread surfaces, column veneers or counter surfaces
- storage containers can include but are not limited to cups, plates, medicine bottles or beverage bottles.
- the chemically strengthened glass-ceramics with excellent performance provided in this application can be used to manufacture glass devices.
- the glass devices referred to here can be regular or irregular, and those skilled in the art can manufacture them according to their needs.
- the chemically strengthened microcrystalline glass with excellent performance provided by the present application can be used to manufacture cover glass, and the cover glass can be a display screen cover, back cover or camera protection cover of an electronic device.
- the chemically strengthened microcrystalline glass with excellent performance provided by the present application can be used in electronic devices.
- an embodiment of the present application provides an electronic device, which can be a mobile phone, a tablet computer, a smart wearable device or other electronic product, and the electronic device includes a housing 1 assembled on the outside of the electronic device, and components such as a circuit board and a battery located inside the housing 1.
- the housing 1 includes a display screen cover 11 assembled on the front side and a back cover 12 assembled on the back side.
- the display screen cover 11 is covered on the display module 4, wherein the display screen cover 11 and/or the back cover 12 can be made of the aforementioned chemically strengthened microcrystalline glass.
- the display screen cover 11 and the back cover 12 can be made entirely of the aforementioned chemically strengthened microcrystalline glass, or only partially of the aforementioned chemically strengthened microcrystalline glass.
- the display screen may be a touch screen display screen, and the display screen cover 11 may be a protective cover plate provided on the touch screen display screen.
- the back cover 12 may cover only the back side of the electronic device (and the side facing away from the display screen), or may cover both the back side and the side frames of the electronic device.
- the back cover 12 may cover all side frames around the electronic device, or may cover only part of the side frames.
- the electronic device also includes a camera assembly 2 located inside the housing 1, and the housing 1 may include a camera protection cover 13.
- the camera protection cover 13 is provided on the camera assembly 2 to protect the camera assembly 2, and the camera protection cover 13 adopts the aforementioned chemically strengthened microcrystalline glass.
- the camera protection cover 13 may be partially made of the aforementioned chemically strengthened microcrystalline glass, or it may be made of the aforementioned chemically strengthened microcrystalline glass.
- the setting position of the camera protection cover 13 is determined according to the setting position of the camera assembly 2, and it may be located on the front side of the electronic device, or it may be located on the back side of the electronic device.
- the camera protection cover 13 may be a separate structure from the display screen cover 11 or the back cover 12. In other embodiments of the present application, the camera protection cover 13 may also be an integrated structure with the display screen cover 11 or the back cover 12.
- the electronic device further includes a middle frame 3 located between the display module 4 and the housing 1 .
- the middle frame 3 may include the aforementioned chemically strengthened microcrystalline glass.
- the display screen cover, back cover, camera protection cover, and middle frame in the electronic device can be any one of the four using the aforementioned chemically strengthened microcrystalline glass, or any two of them can be using the aforementioned chemically strengthened microcrystalline glass, or all three can be using the aforementioned chemically strengthened microcrystalline glass, or all four can be using the aforementioned chemically strengthened microcrystalline glass.
- the raw materials were prepared according to the ratio of the oxides in Table 1.
- the total mass of the prepared raw materials was 1000 g. 5 g of clarifier sodium chloride (NaCl) was added to the prepared raw materials, and then mixed in a V-type mixer for more than 30 minutes to obtain a uniform raw material mixture.
- NaCl clarifier sodium chloride
- the mixed raw material mixture is transferred to a platinum crucible, and then melted in a 1600°C lifting furnace for more than 5 hours, and then poured into a forming mold for cooling. After cooling to about 900°C, it is placed in a 470°C annealing furnace for annealing for 12 hours, and then cooled to room temperature with the furnace to obtain the base material glass brick.
- Transparent glass-ceramics were produced by sequentially performing nucleation and crystallization treatments on the base glass brick.
- the temperature when performing the nucleation treatment, the temperature is raised to the nucleation temperature at a heating rate of 10°C/min, the nucleation temperature is 570°C, and the nucleation treatment time is 240 minutes; when performing the crystallization treatment, the temperature is raised from the nucleation temperature to the crystallization temperature at a heating rate of 10°C/min, the crystallization temperature is 715°C, and the crystallization treatment time is 90 minutes.
- the nucleation treatment time here refers to the time the crystallization furnace is kept warm after being heated to the set nucleation temperature at a set heating rate.
- the crystallization treatment time here refers to the time the crystallization furnace is kept warm after being heated to the set crystallization temperature at a set heating rate.
- the obtained glass-ceramic bricks are subjected to cold working processes such as cutting, CNC machining (the CNC machine model used in this application is RCG500S), and polishing to produce glass-ceramic samples that meet the required specifications and requirements.
- the glass-ceramic bricks were subjected to the aforementioned cold working processes to produce polished glass-ceramic sheet samples with a length and width of 50 mm ⁇ 50 mm and a thickness of 0.4 mm to 0.55 mm.
- the obtained microcrystalline glass polishing sheet was subjected to a one-step chemical strengthening treatment in a mixed salt solution at 500° C. for 5.0 h.
- the composition of the mixed salt solution was: 29.99 wt % NaNO 3 + 69.98 wt % KNO 3 + 0.03 wt % LiNO 3 .
- microcrystalline glass sample After chemical strengthening treatment, take out the microcrystalline glass sample and place it on the strengthening furnace body to slowly cool to room temperature. Then use clean water to wash off the salt wrapped on the surface of the microcrystalline glass. After drying the microcrystalline glass sample, chemically strengthened microcrystalline glass can be obtained.
- the glass-ceramics or chemically strengthened glass-ceramics obtained in Example 1 were tested as follows:
- CT_LD value was calculated according to the above-mentioned CT_LD calculation formula.
- stress data of the chemically strengthened glass-ceramics measured by SLP-2000 was used to calculate the The value of , combined with the penetration test results, is calculated The results are shown in Table 3.
- the XRD pattern of the glass-ceramics of Example 1 is shown in Figure 1, and the comparison of the XRD patterns of the glass-ceramics of Example 1 and the chemically strengthened glass-ceramics is shown in Figure 2.
- the main crystalline phases in the glass-ceramics and the chemically strengthened glass-ceramics are lithium disilicate crystalline phases and petalite crystalline phases, and the crystalline phase structure of the glass-ceramics does not change significantly before and after the chemical strengthening treatment.
- the transmittance curve of the glass-ceramics of Example 1 is shown in Figure 4, and a comparison of the transmittance curves of the glass-ceramics provided in Example 1 and the chemically strengthened glass-ceramics is shown in Figure 5.
- Figures 4 and 5 both the glass-ceramics and the chemically strengthened glass-ceramics are transparent in the visible light range and have high transmittance.
- the transmittance of the glass-ceramics does not change significantly before and after the chemical strengthening treatment.
- Example 1 The above methods are respectively carried out with reference to Example 1, except that the raw material composition, different process parameters and corresponding test results of each comparative example are shown in Tables 1 to 3, respectively.
- the XRD pattern comparison diagram of the micro-ceramics provided by Example 1 and Comparative Example 1 is shown in Figure 3.
- the main crystalline phases in the micro-ceramics provided by Example 1 and Comparative Example 1 are lithium disilicate crystal phases and petalite crystal phases.
- the curve of the change of compressive stress with depth of the chemically strengthened micro-ceramics provided by Example 1, Comparative Example 1 and Comparative Example 5 is shown in Figure 6.
- Example 1 When the chemically strengthened microcrystalline glass provided in Example 1 and Comparative Example 1 was subjected to penetration resistance test, the relationship between the load and penetration depth was shown in FIG9 . As can be seen from the figure, the force required for the chemically strengthened microcrystalline glass provided in Example 1 to be penetrated to a depth of 80 ⁇ m was significantly greater than that in Comparative Example 1.
- Oxide contents marked "0" in Table 1 indicate that the component was not intentionally or deliberately added to the glass composition during the initial batching process, but may be present as an impurity.
- the percentages in the table are based on the moles of the oxides used in the formulas; molar units are not used in the calculations.
- the embodiment scheme of the present application is adopted, by making the chemically strengthened microcrystalline glass meet the specific crystal phase structure and stress structure, so that the chemically strengthened microcrystalline glass forms a microstructure with lithium disilicate and petalite as the main crystal phases, and the chemically strengthened microcrystalline glass meets the specific stress structure, which not only gives the chemically strengthened microcrystalline glass excellent optical properties (such as high transmittance and low b value) and high intrinsic strength (such as high Young's modulus), but also makes the ultra-thin chemically strengthened microcrystalline glass with a thickness of 0.38mm to 0.60mm have excellent resistance to sharp object penetration and excellent resistance to rough surface drop damage, which can meet the application requirements of cover glass.
- the chemically strengthened microcrystalline glass of the present application while meeting the market demand for thin and light electronic equipment, can greatly reduce the probability of surface damage and breakage caused by impact or sharp object penetration of the cover glass of the electronic device screen, thereby ensuring the safe and stable operation of the electronic equipment.
- This application improves the problem that existing chemically strengthened glass-ceramics, which have a thinner thickness of 0.38mm to 0.60mm, have a crystalline phase structure and stress structure that meet specific requirements. This improves the problem that the existing chemically strengthened glass-ceramics still need to improve their resistance to sharp object penetration and resistance to damage from falling on rough surfaces after the thickness is reduced. This gives the ultra-thin chemically strengthened glass-ceramics excellent resistance to sharp object penetration and excellent resistance to damage from falling on rough surfaces. At the same time, it can ensure that the chemically strengthened glass-ceramics maintains excellent optical properties, so as to meet the application requirements of cover glass for electronic device screen protection. While meeting the market demand for thinner and lighter electronic devices, the chemically strengthened glass-ceramics of this application can greatly reduce the probability of surface damage and breakage caused by impact or sharp object penetration of electronic device screen cover glass, thereby ensuring the safe and stable operation of electronic devices.
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Abstract
Description
相关申请交叉引用Cross-reference to related applications
本申请要求于2024年4月11日向中国国家知识产权局提交的,标题为“一种化学强化微晶玻璃、盖板玻璃、电子设备和玻璃器件”的申请号为202410436177.X的中国专利申请的优先权,该申请的全部内容通过引用并入本申请中。This application claims priority to Chinese patent application No. 202410436177.X filed with the State Intellectual Property Office of China on April 11, 2024, entitled “A chemically strengthened microcrystalline glass, cover glass, electronic device and glass device”, the entire contents of which are incorporated by reference into this application.
本申请涉及微晶玻璃技术领域,尤其涉及一种化学强化微晶玻璃、盖板玻璃、电子设备和玻璃器件。The present application relates to the technical field of microcrystalline glass, and in particular to a chemically strengthened microcrystalline glass, cover glass, electronic equipment and glass devices.
近年来,随着电子产品行业的不断发展,市场对电子设备用盖板玻璃材料的性能要求逐渐提高,对此,盖板行业相继推出了具有较优机械强度性能的化学强化微晶玻璃,以改善盖板玻璃易出现损坏的问题,例如,跌落碎裂、刺穿、划伤,等。In recent years, with the continuous development of the electronic products industry, the market requirements for the performance of cover glass materials for electronic equipment have gradually increased. In response to this, the cover industry has successively launched chemically strengthened microcrystalline glass with superior mechanical strength to improve the problem of easy damage to cover glass, such as falling and shattering, puncture, scratches, etc.
而在电子设备大屏化、轻薄化的市场需求推动下,对于盖板玻璃材料的厚度要求越来越薄,使得盖板玻璃的超薄化已经逐渐成为盖板玻璃的重要发展趋势。然而,随着厚度的减薄,现有化学强化微晶玻璃用作盖板玻璃时,普遍会出现损坏几率大幅上升的现象,从而导致其无法满足较高的应用要求。尤其是当电子设备(如手机、平板等)不小心掉落在具有砂砾或具有尖锐突起棱角的石子路面上或沥青路面上时,其屏幕所采用的较薄的盖板玻璃非常容易出现,与尖锐突起的物体发生碰撞,遭遇尖锐突起的物体刺入甚至刺穿破碎的情况,不仅会直接影响电子设备屏幕的外观,而且会影响其正常使用。Driven by the market demand for larger screens and thinner electronic devices, the thickness of cover glass materials has been required to be thinner and thinner, making ultra-thin cover glass an important development trend. However, with the reduction in thickness, the existing chemically strengthened microcrystalline glass used as cover glass generally has a significantly increased probability of damage, resulting in its inability to meet higher application requirements. In particular, when electronic devices (such as mobile phones, tablets, etc.) are accidentally dropped on gravel or asphalt roads with sharp protrusions, the thinner cover glass used in its screen is very likely to collide with sharp protruding objects, be penetrated by sharp protruding objects, or even pierce and shatter, which will not only directly affect the appearance of the electronic device screen, but also affect its normal use.
因此,在满足轻薄化市场需求的情况下,需要研制出一种具有优异抗损坏性能的化学强化微晶玻璃,尤其是使其兼具优异的抗尖锐物体刺入性能和优异的抗跌落破损性能,以减少电子设备屏幕盖板玻璃受冲击或尖锐物刺入而产生表面损伤和破碎的概率,进而确保电子设备安全稳定地运行。Therefore, in order to meet the market demand for thinness and lightness, it is necessary to develop a chemically strengthened microcrystalline glass with excellent damage resistance, especially to make it have excellent resistance to penetration by sharp objects and excellent resistance to drop and breakage, so as to reduce the probability of surface damage and breakage of the screen cover glass of electronic equipment due to impact or penetration by sharp objects, thereby ensuring the safe and stable operation of electronic equipment.
需要说明的是,本申请的该部分内容仅提供与本申请有关的背景技术,而并不必然构成现有技术或公知技术。It should be noted that this part of the content of this application only provides background technology related to this application, and does not necessarily constitute prior art or public knowledge.
本申请提供了一种化学强化微晶玻璃以及包含该化学强化微晶玻璃的盖板玻璃、电子设备和玻璃器件,该化学强化微晶玻璃在超薄的厚度下,能够兼具优异的抗尖锐物体刺入的能力和优异的抗跌落损坏性能。The present application provides a chemically strengthened microcrystalline glass and a cover glass, an electronic device and a glass device comprising the chemically strengthened microcrystalline glass. The chemically strengthened microcrystalline glass can have both excellent resistance to penetration by sharp objects and excellent resistance to drop damage at an ultra-thin thickness.
具体地,本申请提供的技术方案包括:Specifically, the technical solutions provided in this application include:
第一方面,提供了一种化学强化微晶玻璃,化学强化微晶玻璃中包含透锂长石晶相和二硅酸锂晶相,其中,透锂长石晶相和二硅酸锂晶相具有比化学强化微晶玻璃中存在的其他晶相更高的质量百分数;In a first aspect, a chemically strengthened glass-ceramics is provided, wherein the chemically strengthened glass-ceramics comprises a petalite crystalline phase and a lithium disilicate crystalline phase, wherein the petalite crystalline phase and the lithium disilicate crystalline phase have a higher mass percentage than other crystalline phases present in the chemically strengthened glass-ceramics;
化学强化微晶玻璃的厚度t为0.38mm~0.60mm;The thickness t of chemically strengthened glass-ceramics is 0.38mm to 0.60mm;
化学强化微晶玻璃在表面具有压缩应力层,并且在内部具有张应力;化学强化微晶玻璃满足:
0.18≤DOL_0/t≤0.25,Chemically strengthened glass-ceramics have a compressive stress layer on the surface and tensile stress inside. Chemically strengthened glass-ceramics meet the following requirements:
0.18≤DOL_0/t≤0.25,
优选为,更优选为, Preferably, More preferably,
其中,DOL_0为压缩应力层深度,t为化学强化微晶玻璃厚度,h为距化学强化微晶玻璃主表面的深度,CS(h)为深度为h时的压应力值,为化学强化微晶玻璃任一主表面至距该主表面的深度为80μm的压缩应力层的压应力积分。Where DOL_0 is the depth of the compressive stress layer, t is the thickness of the chemically strengthened glass-ceramics, h is the depth from the main surface of the chemically strengthened glass-ceramics, and CS(h) is the compressive stress value at the depth h. It is the integral of the compressive stress from any main surface of the chemically strengthened glass-ceramics to the compressive stress layer with a depth of 80 μm from the main surface.
本申请通过使厚度较薄的化学强化微晶玻璃,满足特定的晶相结构和应力结构,改善了现有化学强化微晶玻璃在厚度变薄后,抗尖锐物体刺入能力及抗粗糙地面跌落损坏能力有待提高的问题,赋予了超薄化学强化微晶玻璃优异的抗尖锐物体刺入的能力和优异的抗跌落损坏性能,同时可确保该化学强化微晶玻璃保持优异的光学性能,以便能够满足电子设备屏幕保护用盖板玻璃的应用要求。This application improves the problem that the existing chemically strengthened microcrystalline glass needs to be improved in terms of resistance to penetration by sharp objects and resistance to damage from falling on rough surfaces after the thickness is thinned by making the thinner chemically strengthened microcrystalline glass meet specific crystal phase structure and stress structure. It gives the ultra-thin chemically strengthened microcrystalline glass excellent resistance to penetration by sharp objects and excellent resistance to damage from falling, and at the same time ensures that the chemically strengthened microcrystalline glass maintains excellent optical properties, so as to meet the application requirements of cover glass for screen protection of electronic devices.
作为一种可选的实施方案,化学强化微晶玻璃满足:As an optional embodiment, chemically strengthened glass-ceramics meets the following requirements:
优选为,更优选为,其中,|CT_AV|为平均张应力的绝对值,单位为MPa。通过使厚度较薄的化学强化微晶玻璃满足特定的应力结构,利于发挥应力结构对于机械强度性能的改善作用,进而利于使化学强化微晶玻璃获得优异的抗损坏性能。 Preferably, More preferably, Where |CT_AV| is the absolute value of the average tensile stress, expressed in MPa. By ensuring that thinner chemically strengthened glass-ceramics meet a specific stress structure, this stress structure improves mechanical strength, ultimately enabling the chemically strengthened glass-ceramics to achieve superior damage resistance.
作为一种可选的实施方案,化学强化微晶玻璃满足:As an optional embodiment, chemically strengthened glass-ceramics meets the following requirements:
100MPa≤|CT_AV|,优选为,110MPa≤|CT_AV|,其中,|CT_AV|为平均张应力的绝对值;和/或,100 MPa≤|CT_AV|, preferably, 110 MPa≤|CT_AV|, wherein |CT_AV| is the absolute value of the average tensile stress; and/or,
90μm≤DOL_0,优选为,90μm≤DOL_0≤120μm,更优选为,105μm≤DOL_0≤118μm,其中,DOL_0为压缩应力层深度;和/或,90 μm≤DOL_0, preferably, 90 μm≤DOL_0≤120 μm, more preferably, 105 μm≤DOL_0≤118 μm, wherein DOL_0 is the depth of the compressive stress layer; and/or,
55000MPa/mm≤CT_LD,优选为,56400MPa/mm≤CT_LD≤72000MPa/mm,更优选的,62000MPa/mm≤CT_LD≤65000MPa/mm,其中,CT_LD为张应力线密度。通过使化学强化微晶玻璃满足适宜的应力结构,利于获得具有较高应力水平的化学强化微晶玻璃制品,进而利于发挥应力结构对于机械强度性能的改善作用,保证化学强化微晶玻璃满足优异的抗损坏性能。55,000 MPa/mm ≤ CT_LD, preferably 56,400 MPa/mm ≤ CT_LD ≤ 72,000 MPa/mm, and more preferably 62,000 MPa/mm ≤ CT_LD ≤ 65,000 MPa/mm, where CT_LD is the tensile stress linear density. By ensuring that the chemically strengthened glass-ceramics meet an appropriate stress structure, chemically strengthened glass-ceramics with higher stress levels can be obtained. This, in turn, facilitates the improvement of mechanical strength properties achieved by the stress structure, ensuring that the chemically strengthened glass-ceramics meet excellent damage resistance.
作为一种可选的实施方案,化学强化微晶玻璃满足:As an optional embodiment, chemically strengthened glass-ceramics meets the following requirements:
的值为:17652.28MPa·μm、18648.12MPa·μm、18393.52MPa·μm、17182.91MPa·μm、16421.45MPa·μm、15951.66MPa·μm、16840.06MPa·μm、17087.83MPa·μm、20558.47MPa·μm或16014.47MPa·μm;和/或, The value of is: 17652.28 MPa·μm, 18648.12 MPa·μm, 18393.52 MPa·μm, 17182.91 MPa·μm, 16421.45 MPa·μm, 15951.66 MPa·μm, 16840.06 MPa·μm, 17087.83 MPa·μm, 20558.47 MPa·μm or 16014.47 MPa·μm; and/or,
的值为:1979.4MPa2·mm、2169.7MPa2·mm、2072.2MPa2·mm、1831.0MPa2·mm、1667.1MPa2·mm、1604.1MPa2·mm、1777.7MPa2·mm、1935.2MPa2·mm、2224.4MPa2·mm或2199.7MPa2·mm;和/或, The value of is: 1979.4 MPa 2 ·mm, 2169.7 MPa 2 ·mm, 2072.2 MPa 2 ·mm, 1831.0 MPa 2 ·mm, 1667.1 MPa 2 ·mm, 1604.1 MPa 2 ·mm, 1777.7 MPa 2 ·mm, 1935.2 MPa 2 ·mm, 2224.4 MPa 2 ·mm or 2199.7 MPa 2 ·mm; and/or,
|CT_AV|的值为:112.13MPa、116.35MPa、112.66MPa、106.6MPa、101.5MPa、100.6MPa、105.6MPa、113.25MPa、108.2MPa或137.36MPa;和/或,the value of |CT_AV| is: 112.13 MPa, 116.35 MPa, 112.66 MPa, 106.6 MPa, 101.5 MPa, 100.6 MPa, 105.6 MPa, 113.25 MPa, 108.2 MPa or 137.36 MPa; and/or,
DOL_0的值为:111.62μm、112.28μm、109.58μm、107.24μm、108.86μm、109.68μm、110.16μm、106.69μm、117.52μm或98.86μm;和/或,The value of DOL_0 is: 111.62 μm, 112.28 μm, 109.58 μm, 107.24 μm, 108.86 μm, 109.68 μm, 110.16 μm, 106.69 μm, 117.52 μm or 98.86 μm; and/or,
CT_LD的值为:62066.20MPa/mm、64094.89MPa/mm、63278.87MPa/mm、60850.02MPa/mm、57316.32MPa/mm、56440.71MPa/mm、59046.32MPa/mm、62375.72MPa/mm、61537.01MPa/mm或71118.98MPa/mm。The values of CT_LD are: 62066.20 MPa/mm, 64094.89 MPa/mm, 63278.87 MPa/mm, 60850.02 MPa/mm, 57316.32 MPa/mm, 56440.71 MPa/mm, 59046.32 MPa/mm, 62375.72 MPa/mm, 61537.01 MPa/mm or 71118.98 MPa/mm.
作为一种可选的实施方案,以氧化物的摩尔百分比计,化学强化微晶玻璃的中心处或张应力层的组成,包含:As an optional embodiment, the composition of the center or tensile stress layer of the chemically strengthened glass-ceramics, calculated as a molar percentage of oxides, comprises:
SiO2:64%~70%、Al2O3:3.5%~5.0%、P2O5:0.7%~1.5%、ZrO2:1.5%~3%、Na2O:0~3%、K2O:0~1%、Li2O:20%~26%、CaO:0~1.5%、B2O3:0~2%。通过满足特定的玻璃组成,利于获得满足特定晶相结构的微晶玻璃,以及利于获得满足特定应力结构的化学强化微晶玻璃。 SiO2 : 64%-70%, Al2O3 : 3.5%-5.0%, P2O5 : 0.7%-1.5%, ZrO2 : 1.5%-3%, Na2O : 0-3%, K2O : 0-1 %, Li2O : 20%-26%, CaO : 0-1.5 %, B2O3 : 0-2 %. Meeting a specific glass composition facilitates obtaining glass-ceramics with a specific crystalline phase structure and chemically strengthened glass-ceramics with a specific stress structure.
作为一种可选的实施方案,以氧化物的摩尔百分比计,化学强化微晶玻璃的中心处或张应力层的组成中,包含:As an optional embodiment, the composition of the center or the tensile stress layer of the chemically strengthened glass-ceramics, measured in mole percentage of oxides, includes:
SiO2的摩尔百分比为64%~69.5%,优选为,SiO2的摩尔百分比为67.5%~69.5%;和/或,The molar percentage of SiO2 is 64% to 69.5%, preferably, the molar percentage of SiO2 is 67.5% to 69.5%; and/or,
Al2O3的摩尔百分比为4%~4.8%,优选为,Al2O3的摩尔百分比为4%~4.5%;和/或,The molar percentage of Al 2 O 3 is 4% to 4.8%, preferably, the molar percentage of Al 2 O 3 is 4% to 4.5%; and/or,
P2O5的摩尔百分比为0.8%~1.5%,优选为,P2O5的摩尔百分比为0.8%~1.2%;和/或,The molar percentage of P 2 O 5 is 0.8% to 1.5%, preferably, the molar percentage of P 2 O 5 is 0.8% to 1.2%; and/or,
ZrO2的摩尔百分比为2.5%~3%,优选为,ZrO2的摩尔百分比为2.6%~3%;和/或,The molar percentage of ZrO2 is 2.5% to 3%, preferably, the molar percentage of ZrO2 is 2.6% to 3%; and/or,
Na2O的摩尔百分比为0~2%,优选为,Na2O的摩尔百分比为0~1%;和/或,The molar percentage of Na 2 O is 0-2%, preferably, the molar percentage of Na 2 O is 0-1%; and/or,
K2O的摩尔百分比为0~0.5%,优选为,K2O的摩尔百分比为0~0.3%;和/或,The molar percentage of K 2 O is 0 to 0.5%, preferably, the molar percentage of K 2 O is 0 to 0.3%; and/or,
Li2O的摩尔百分比为20.5%~25%,优选为,Li2O的摩尔百分比为20.5%~23.5%;和/或,The molar percentage of Li 2 O is 20.5% to 25%, preferably, the molar percentage of Li 2 O is 20.5% to 23.5%; and/or,
CaO的摩尔百分比为0%~1%,优选为,CaO的摩尔百分比为0.5%~1%;和/或,The molar percentage of CaO is 0% to 1%, preferably, the molar percentage of CaO is 0.5% to 1%; and/or,
B2O3的摩尔百分比为0~1%,优选为,B2O3的摩尔百分比为0%~0.8%。The molar percentage of B 2 O 3 is 0 to 1%, and preferably, the molar percentage of B 2 O 3 is 0 to 0.8%.
作为一种可选的实施方案,以氧化物的摩尔百分比计,化学强化微晶玻璃的中心处或张应力层的组成中,包含:As an optional embodiment, the composition of the center or the tensile stress layer of the chemically strengthened glass-ceramics, measured in mole percentage of oxides, includes:
SiO2的摩尔百分比为68.02%、65.37%、64.39%、68.21%、68.74%、68.10%或68.31%;和/或,The molar percentage of SiO2 is 68.02%, 65.37%, 64.39%, 68.21%, 68.74%, 68.10% or 68.31%; and/or,
Al2O3的摩尔百分比为4.30%、4.33%、4.07%、4.37%、4.41%、4.31%或4.38%;和/或,The molar percentage of Al2O3 is 4.30%, 4.33%, 4.07%, 4.37%, 4.41%, 4.31% or 4.38%; and/or,
P2O5的摩尔百分比为1.17%、1.16%、1.14%、1.10%、0.95%、1.13%或1.22%;和/或,The mole percentage of P2O5 is 1.17%, 1.16%, 1.14%, 1.10%, 0.95%, 1.13% or 1.22%; and/or,
ZrO2的摩尔百分比为2.88%、2.93%、2.98%、2.77%、2.89%、2.90%或2.92%;和/或,The mole percentage of ZrO2 is 2.88%, 2.93%, 2.98%, 2.77%, 2.89%, 2.90% or 2.92%; and/or,
Na2O的摩尔百分比为0.15%、1.68%、0.78%、0.09%或0%;和/或,The molar percentage of Na 2 O is 0.15%, 1.68%, 0.78%, 0.09% or 0%; and/or,
K2O的摩尔百分比为0.07%、0.06%、0%或0.61%;和/或,The molar percentage of K 2 O is 0.07%, 0.06%, 0% or 0.61%; and/or,
Li2O的摩尔百分比为22.40%、23.17%、25.68%、22.47%、21.48%、22.43%或22.50%;和/或,The molar percentage of Li 2 O is 22.40%, 23.17%, 25.68%, 22.47%, 21.48%, 22.43% or 22.50%; and/or,
CaO的摩尔百分比为1.29%、0.89%、0.93%、0.73%或0.52%;和/或,The molar percentage of CaO is 1.29%, 0.89%, 0.93%, 0.73% or 0.52%; and/or,
B2O3的摩尔百分比为0.08%、0.8%或0%。The mole percentage of B 2 O 3 is 0.08%, 0.8% or 0%.
作为一种可选的实施方案,化学强化微晶玻璃的中心处或张应力层的组成中,ZrO2的摩尔百分比[ZrO2]、CaO的摩尔百分比[CaO]、P2O5的摩尔百分比[P2O5]、Na2O的摩尔百分比[Na2O]、K2O的摩尔百分比[K2O]、B2O3的摩尔百分比[B2O3]、Al2O3的摩尔百分比[Al2O3]和SiO2的摩尔百分比[SiO2],满足如下关系:As an optional embodiment, in the composition of the center or tensile stress layer of the chemically strengthened glass-ceramics, the molar percentage of ZrO 2 [ZrO 2 ], the molar percentage of CaO [CaO], the molar percentage of P 2 O 5 [P 2 O 5 ], the molar percentage of Na 2 O [Na 2 O], the molar percentage of K 2 O [K 2 O], the molar percentage of B 2 O 3 [B 2 O 3 ], the molar percentage of Al 2 O 3 [Al 2 O 3 ], and the molar percentage of SiO 2 [SiO 2 ] satisfy the following relationship:
3.5%≤([ZrO2]+[CaO]+[P2O5])/EXP([Na2O]+[K2O]+[B2O3])≤5.5%,优选为,4.5%≤([ZrO2]+[CaO]+[P2O5])/EXP([Na2O]+[K2O]+[B2O3])≤5.3%;和/或,3.5%≤([ ZrO2 ]+[CaO]+ [ P2O5 ])/EXP([ Na2O ]+[ K2O ]+[ B2O3 ])≤5.5%, preferably, 4.5%≤([ ZrO2 ]+[CaO]+[ P2O5 ])/EXP ( [ Na2O ]+[ K2O ]+ [B2O3 ] )≤5.3%; and/or,
5%≤[P2O5]+[Al2O3]≤6%,优选为,5.0%≤[P2O5]+[Al2O3]≤5.6%,和/或,5%≤[P 2 O 5 ]+[Al 2 O 3 ]≤6%, preferably, 5.0%≤[P 2 O 5 ]+[Al 2 O 3 ]≤5.6%, and/or,
15≤([SiO2]+2×[B2O3])/[Al2O3]≤17,优选为,15.0≤([SiO2]+2×[B2O3])/[Al2O3]≤16.5。15≤([SiO 2 ]+2×[B 2 O 3 ])/[Al 2 O 3 ]≤17, preferably, 15.0≤([SiO 2 ]+2×[B 2 O 3 ])/[Al 2 O 3 ]≤16.5.
作为一种可选的实施方案,化学强化微晶玻璃的中心处或张应力层的组成中,ZrO2的摩尔百分比[ZrO2]、CaO的摩尔百分比[CaO]、P2O5的摩尔百分比[P2O5]、Na2O的摩尔百分比[Na2O]、K2O的摩尔百分比[K2O]、B2O3的摩尔百分比[B2O3]、Al2O3的摩尔百分比[Al2O3]和SiO2的摩尔百分比[SiO2],满足如下关系:As an optional embodiment, in the composition of the center or tensile stress layer of the chemically strengthened glass-ceramics, the molar percentage of ZrO 2 [ZrO 2 ], the molar percentage of CaO [CaO], the molar percentage of P 2 O 5 [P 2 O 5 ], the molar percentage of Na 2 O [Na 2 O], the molar percentage of K 2 O [K 2 O], the molar percentage of B 2 O 3 [B 2 O 3 ], the molar percentage of Al 2 O 3 [Al 2 O 3 ], and the molar percentage of SiO 2 [SiO 2 ] satisfy the following relationship:
([ZrO2]+[CaO]+[P2O5])/EXP([Na2O]+[K2O]+[B2O3])的值为4.97%、5.29%、4.79%、4.53%、4.52%或4.65%;和/或,the value of ([ZrO 2 ]+[CaO]+[P 2 O 5 ])/EXP([Na 2 O]+[K 2 O]+[B 2 O 3 ]) is 4.97%, 5.29%, 4.79%, 4.53%, 4.52% or 4.65%; and/or,
[P2O5]+[Al2O3]的值为5.49%、5.21%、5.47%、5.36%、5.44%或5.60%;和/或The value of [P 2 O 5 ]+[Al 2 O 3 ] is 5.49%, 5.21%, 5.47%, 5.36%, 5.44% or 5.60%; and/or
([SiO2]+2×[B2O3])/[Al2O3]的值为15.86、15.10、15.82、15.61、15.95、15.80或15.60。The value of ([SiO 2 ]+2×[B 2 O 3 ])/[Al 2 O 3 ] is 15.86, 15.10, 15.82, 15.61, 15.95, 15.80, or 15.60.
作为一种可选的实施方案,透锂长石晶相和二硅酸锂晶相的质量之和占了化学强化微晶玻璃的所有晶相的大于80wt%,As an optional embodiment, the sum of the mass of the petalite crystal phase and the lithium disilicate crystal phase accounts for more than 80wt% of all the crystal phases of the chemically strengthened glass-ceramics.
优选为,透锂长石晶相和二硅酸锂晶相的质量之和占了化学强化微晶玻璃的所有晶相的85wt%~100wt%。Preferably, the total mass of the petalite crystal phase and the lithium disilicate crystal phase accounts for 85 wt % to 100 wt % of all crystal phases of the chemically strengthened glass-ceramics.
作为一种可选的实施方案,化学强化微晶玻璃中,平均晶粒尺寸不超过100nm,优选为,平均晶粒尺寸不超过50nm,更优选为,平均晶粒尺寸为15~30nm;和/或As an optional embodiment, in the chemically strengthened glass-ceramics, the average grain size does not exceed 100 nm, preferably, the average grain size does not exceed 50 nm, and more preferably, the average grain size is 15 to 30 nm; and/or
化学强化微晶玻璃的结晶度不低于70%,优选为,化学强化微晶玻璃的结晶度为80%~90%,更优选为,化学强化微晶玻璃的结晶度为85%~90%。The crystallinity of the chemically strengthened glass-ceramics is not less than 70%, preferably, the crystallinity of the chemically strengthened glass-ceramics is 80% to 90%, and more preferably, the crystallinity of the chemically strengthened glass-ceramics is 85% to 90%.
作为一种可选的实施方案,化学强化微晶玻璃的杨氏模量大于100GPa,优选为,杨氏模量大于105GPa,更优选为,杨氏模量为110GPa~120GPa。As an optional embodiment, the Young's modulus of the chemically strengthened glass-ceramics is greater than 100 GPa, preferably, the Young's modulus is greater than 105 GPa, and more preferably, the Young's modulus is 110 GPa to 120 GPa.
作为一种可选的实施方案,化学强化微晶玻璃的b值<1.0,优选为,b值<0.7,更优选为,b值≤0.6;和/或,化学强化微晶玻璃在可见光波长范围内是透明的,优选地,对于550nm波长光而言,化学强化微晶玻璃的透过率≥85%,优选为,透过率≥90%,更优选为,透过率≥90.29%。As an optional embodiment, the b value of the chemically strengthened microcrystalline glass is less than 1.0, preferably, the b value is less than 0.7, and more preferably, the b value is ≤0.6; and/or, the chemically strengthened microcrystalline glass is transparent in the visible light wavelength range, preferably, for light with a wavelength of 550nm, the transmittance of the chemically strengthened microcrystalline glass is ≥85%, preferably, the transmittance is ≥90%, and more preferably, the transmittance is ≥90.29%.
作为一种可选的实施方案,采用莫氏硬度等级为6且在水平投影上笔尖呈35°角的莫氏硬度笔,使莫氏硬度笔的笔尖沿厚度方向,垂直刺入化学强化微晶玻璃中,当刺入深度为80μm时,所需要施加的载荷F80μm≥100N,优选地,所需要施加的载荷F80μm≥110N;和/或,As an optional embodiment, a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used. The tip of the Mohs hardness pen is vertically inserted into the chemically strengthened glass-ceramics along the thickness direction. When the penetration depth is 80 μm, the load F 80 μm required to be applied is ≥100 N, preferably, the load F 80 μm required to be applied is ≥110 N; and/or,
对化学强化微晶玻璃进行抗砂纸跌落测试,采用的砂纸为80目砂纸,化学强化微晶玻璃的平均抗砂纸跌落高度≥0.88m,优选为,化学强化微晶玻璃的平均抗砂纸跌落高度≥1.1m。The chemically strengthened glass-ceramics is subjected to a sandpaper drop resistance test, using 80-grit sandpaper. The average sandpaper drop resistance height of the chemically strengthened glass-ceramics is ≥0.88 m, preferably, the average sandpaper drop resistance height of the chemically strengthened glass-ceramics is ≥1.1 m.
作为一种可选的实施方案,采用莫氏硬度等级为6且在水平投影上笔尖呈35°角的莫氏硬度笔,使莫氏硬度笔的笔尖沿厚度方向,垂直刺入化学强化微晶玻璃中,化学强化微晶玻璃满足: 优选为更优选为 其中h'为莫氏硬度笔刺入化学强化微晶玻璃的深度,θ角为莫氏硬度笔在水平投影上笔尖呈现的角度,为35°。As an optional embodiment, a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used, and the tip of the Mohs hardness pen is vertically inserted into the chemically strengthened micro-ceramics along the thickness direction. The chemically strengthened micro-ceramics meets the following requirements: Preferably More preferably Where h' is the depth of the Mohs hardness pen penetrating into the chemically strengthened micro-ceramic glass, and the angle θ is the angle of the Mohs hardness pen tip in horizontal projection, which is 35°.
第二方面,提供了一种玻璃器件,玻璃器件包含如第一方面任一实施方案所述的化学强化微晶玻璃。In a second aspect, a glass device is provided, which comprises the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
第三方面,提供了一种盖板玻璃,盖板玻璃采用如第一方面任一实施方案所述的化学强化微晶玻璃制成,盖板玻璃包括如第一方面任一实施方案所述的化学强化微晶玻璃。盖板玻璃可以是电子设备的显示屏盖板、后盖或摄像头保护盖板。In a third aspect, a cover glass is provided. The cover glass is made of the chemically strengthened glass-ceramic described in any embodiment of the first aspect. The cover glass includes the chemically strengthened glass-ceramic described in any embodiment of the first aspect. The cover glass can be a display cover, back cover, or camera protection cover of an electronic device.
第四方面,提供了一种电子设备,电子设备包含如第一方面任一实施方案所述的化学强化微晶玻璃。In a fourth aspect, an electronic device is provided, the electronic device comprising the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
作为一种可选的实施方案,电子设备包括组装在电子设备外侧的外壳,以及位于外壳内部的电路板,外壳包括如第一方面任一实施方案所述的化学强化微晶玻璃。As an optional embodiment, the electronic device includes a housing assembled on the outside of the electronic device, and a circuit board located inside the housing, and the housing includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
作为一种可选的实施方案,外壳包括组装在电子设备前侧的显示屏盖板,显示屏盖板包括如第一方面任一实施方案所述的化学强化微晶玻璃。As an optional embodiment, the housing includes a display screen cover assembled on the front side of the electronic device, and the display screen cover includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
作为一种可选的实施方案,外壳包括组装在电子设备后侧的后盖,后盖包括如第一方面任一实施方案所述的化学强化微晶玻璃。As an optional embodiment, the housing includes a back cover assembled on the back side of the electronic device, and the back cover includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
作为一种可选的实施方案,电子设备还包括位于外壳内部的摄像头组件,外壳包括摄像头保护盖板,摄像头保护盖板盖设在摄像头组件上,摄像头保护盖板包括如第一方面任一实施方案所述的化学强化微晶玻璃。As an optional embodiment, the electronic device also includes a camera assembly located inside the housing, the housing includes a camera protection cover, the camera protection cover is covered on the camera assembly, and the camera protection cover includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
作为一种可选的实施方案,电子设备还包括位于显示模组和外壳之间的中框,中框包括如第一方面任一实施方案所述的化学强化微晶玻璃。As an optional embodiment, the electronic device further includes a middle frame located between the display module and the housing, and the middle frame includes the chemically strengthened microcrystalline glass as described in any embodiment of the first aspect.
在一些实施方案中,外壳可以是部分采用化学强化微晶玻璃,也可以是全部采用化学强化微晶玻璃。本申请中的电子设备,可以是显示屏盖板、后盖、摄像头保护盖板、中框中的一种或多种采用如第一方面任一实施方案所述的化学强化微晶玻璃。In some embodiments, the housing may be partially or entirely made of chemically strengthened glass-ceramics. The electronic device herein may comprise one or more of the display cover, back cover, camera protection cover, and midframe, wherein the chemically strengthened glass-ceramics described in any embodiment of the first aspect are used.
本申请提供的上述技术方案中的一个或多个,与现有技术相比,包括如下优点:One or more of the above technical solutions provided by this application have the following advantages compared with the prior art:
本申请通过使厚度为0.38mm~0.60mm的超薄化学强化微晶玻璃,满足特定要求的晶相结构和应力结构,改善了现有化学强化微晶玻璃在厚度变薄后,抗尖锐物体刺入能力及抗粗糙地面跌落损坏能力有待提高的问题,赋予了超薄化学强化微晶玻璃优异的抗尖锐物体刺入的能力和优异的抗粗糙面跌落损坏性能,同时可确保该化学强化微晶玻璃保持优异的光学性能,以便能够满足电子设备屏幕保护用盖板玻璃的应用要求。本申请的化学强化微晶玻璃,在满足电子设备轻薄化市场需求的情况下,能极大地减少电子设备屏幕盖板玻璃受冲击或尖锐物刺入而产生表面损伤和破碎的概率,进而确保电子设备安全稳定地运行。This application improves the problem that existing chemically strengthened glass-ceramics, which have a thinner thickness of 0.38mm to 0.60mm, have a crystalline phase structure and stress structure that meet specific requirements. This improves the problem that the existing chemically strengthened glass-ceramics still need to improve their resistance to sharp object penetration and resistance to damage from falling on rough surfaces after the thickness is reduced. This gives the ultra-thin chemically strengthened glass-ceramics excellent resistance to sharp object penetration and excellent resistance to damage from falling on rough surfaces. At the same time, it can ensure that the chemically strengthened glass-ceramics maintains excellent optical properties, so as to meet the application requirements of cover glass for electronic device screen protection. While meeting the market demand for thinner and lighter electronic devices, the chemically strengthened glass-ceramics of this application can greatly reduce the probability of surface damage and breakage caused by impact or sharp object penetration of electronic device screen cover glass, thereby ensuring the safe and stable operation of electronic devices.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
图1为本申请实施例1的微晶玻璃的XRD图谱;FIG1 is an XRD pattern of the glass-ceramics of Example 1 of the present application;
图2为本申请实施例1的微晶玻璃与化学强化微晶玻璃的XRD图谱对比图;FIG2 is a comparison of XRD patterns of the glass-ceramics of Example 1 of the present application and the chemically strengthened glass-ceramics;
图3为本申请实施例1和对比例1提供的微晶玻璃的XRD图谱对比图;FIG3 is a comparison of XRD patterns of the glass-ceramics provided in Example 1 and Comparative Example 1 of the present application;
图4为本申请实施例1提供的微晶玻璃的透过率曲线图;FIG4 is a transmittance curve diagram of the glass-ceramics provided in Example 1 of the present application;
图5为本申请实施例1提供的微晶玻璃与化学强化微晶玻璃的透过率曲线对比图;FIG5 is a comparison diagram of transmittance curves of the glass-ceramics provided in Example 1 of the present application and the chemically strengthened glass-ceramics;
图6为本申请实施例1、对比例1和对比例5提供的化学强化微晶玻璃的压应力随深度的变化曲线;FIG6 is a curve showing the change in compressive stress of the chemically strengthened glass-ceramics as a function of depth provided in Example 1, Comparative Example 1, and Comparative Example 5 of the present application;
图7为本申请中进行抗刺入测试的示意图;FIG7 is a schematic diagram of the penetration resistance test performed in this application;
图8为本申请中进行抗刺入测试用莫氏硬度笔的局部结构示意图;FIG8 is a schematic diagram of a partial structure of a Mohs hardness pen used for penetration resistance testing in this application;
图9为本申请实施例1和对比例1提供的化学强化微晶玻璃进行抗刺入测试时,所受的载荷与刺入深度的关系曲线;FIG9 is a curve showing the relationship between load and penetration depth when the chemically strengthened glass-ceramics provided in Example 1 and Comparative Example 1 of the present application were subjected to penetration resistance testing;
图10为本申请实施方式提到的电子设备的前侧结构示意图;FIG10 is a schematic diagram of the front structure of the electronic device mentioned in an embodiment of the present application;
图11为本申请实施方式提到的电子设备的后侧结构示意图;FIG11 is a schematic diagram of the rear structure of the electronic device mentioned in an embodiment of the present application;
图12为本申请实施方式提到的电子设备的结构示意图。FIG12 is a schematic structural diagram of an electronic device mentioned in an embodiment of the present application.
附图标记:1-外壳;11-显示屏盖板;12-后盖;13-摄像头保护盖板;2-摄像头组件;3-中框;4-显示模组。Figure numerals: 1-housing; 11-display screen cover; 12-back cover; 13-camera protection cover; 2-camera assembly; 3-middle frame; 4-display module.
下面将结合实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限制本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present application will be described in detail below with reference to the examples, but it will be understood by those skilled in the art that the following examples are merely illustrative of the present application and should not be considered as limiting the scope of the present application. In the examples, if specific conditions are not specified, the conditions are carried out according to conventional conditions or manufacturer recommendations. The reagents or instruments used are not specified by the manufacturer and are conventional products that can be purchased commercially.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。其中,术语“可选的”、“任选的”以及其他类似表述均是指可以包括,也可以不包括(或可以有,也可以没有)。本文所称“和/或”是包含性的,例如“A和/或B”,是指只有A,或者只有B,或者同时有A和B。The endpoints and any values of the scope disclosed in this article are not limited to the precise scope or value, and these scopes or values should be understood to include values close to these scopes or values. For numerical ranges, between the endpoint values of each scope, between the endpoint values of each scope and a separate point value, and between separate point values, one or more new numerical ranges can be combined with each other, and these numerical ranges should be considered as specifically disclosed in this article. Wherein, the terms "optional", "optional" and other similar expressions all refer to and may include, but may not include (or may have, may not have). As referred to herein, "and/or" is inclusive, for example, "A and/or B" refers to only A, or only B, or both A and B.
术语解释和测试方法:Explanation of terms and test methods:
本申请中,微晶玻璃是通过对基材玻璃有目标地受控热处理而制备出的一类同时包含玻璃相和晶体相(或也称微晶相、结晶相)的固体复合材料。微晶玻璃又称玻璃陶瓷或结晶化玻璃或晶化玻璃或结晶玻璃。In this application, glass-ceramics is a type of solid composite material that contains both a glass phase and a crystalline phase (also known as a microcrystalline phase or crystalline phase) produced by targeted, controlled heat treatment of a base glass. Glass-ceramics are also known as glass ceramics, crystallized glass, or crystallized glass.
本申请中,化学强化微晶玻璃是指微晶玻璃经过化学强化处理后得到的固体复合材料。应该理解的是,进行化学强化处理时,熔盐盐浴(或也称熔融盐浴)中离子半径大的碱金属离子(如,钾离子或钠离子)会取代微晶玻璃中离子半径小的碱金属离子(如,钠离子或锂离子),从而产生交换离子体积差,在微晶玻璃表面产生压应力(或也称压缩应力)。In this application, chemically strengthened glass-ceramics refers to a solid composite material obtained by chemically strengthening glass-ceramics. It should be understood that during chemical strengthening, alkali metal ions with large ionic radii (such as potassium ions or sodium ions) in the molten salt bath (also known as the molten salt bath) replace alkali metal ions with smaller ionic radii (such as sodium ions or lithium ions) in the glass-ceramics, thereby generating an exchange ion volume difference and producing compressive stress (also known as compression stress) on the surface of the glass-ceramics.
本申请中,基材玻璃是指未被核化处理、晶化处理以及强化处理的玻璃,或也称基础玻璃。In the present application, substrate glass refers to glass that has not been subjected to nucleation treatment, crystallization treatment, and strengthening treatment, or is also called basic glass.
本申请中,化学强化微晶玻璃的中心处的组成是指化学强化微晶玻璃的深度或厚度的中心处或者靠近深度或厚度的中心处的组成,也即,化学强化微晶玻璃中未进行离子交换的区域的组成。In this application, the composition at the center of the chemically strengthened microcrystalline glass refers to the composition at the center of the depth or thickness of the chemically strengthened microcrystalline glass or near the center of the depth or thickness, that is, the composition of the area in the chemically strengthened microcrystalline glass where no ion exchange occurs.
本申请中,可见光波长范围是指360nm~740nm。In this application, the visible light wavelength range refers to 360nm to 740nm.
本申请中,主晶相(或也称主要晶相)是指具有比微晶玻璃或化学强化微晶玻璃中存在的其它晶相更高的质量含量的晶相。In the present application, the main crystalline phase (or also referred to as the main crystalline phase) refers to a crystalline phase having a higher mass content than other crystalline phases present in the glass-ceramics or chemically strengthened glass-ceramics.
本申请中,主表面是指表面积最大的面,如,水平放置的微晶玻璃片的上表面或下表面。In this application, the main surface refers to the surface with the largest surface area, such as the upper surface or lower surface of a horizontally placed microcrystalline glass sheet.
本申请中,结晶度是指微晶玻璃或化学强化微晶玻璃中晶相的总质量占微晶玻璃或化学强化微晶玻璃质量的百分比,或也称微晶玻璃或化学强化微晶玻璃中的晶相总含量。In this application, crystallinity refers to the percentage of the total mass of the crystalline phase in the microcrystalline glass or chemically strengthened microcrystalline glass to the mass of the microcrystalline glass or chemically strengthened microcrystalline glass, or is also called the total crystalline phase content in the microcrystalline glass or chemically strengthened microcrystalline glass.
本申请中,一定波长的光照射到微晶玻璃或化学强化微晶玻璃主表面,光会发生反射、吸收和透过,其中透过部分的强度与入射光强度的比值即为透过率。In the present application, when light of a certain wavelength is irradiated onto the main surface of the microcrystalline glass or chemically strengthened microcrystalline glass, the light will be reflected, absorbed and transmitted, and the ratio of the intensity of the transmitted part to the intensity of the incident light is the transmittance.
本申请中,晶化玻璃原材是指经过一段时间的热处理,使玻璃达到了一定的结晶度,但还未达到目标结晶度,受热可继续晶化达到目标结晶度的玻璃原材。In this application, crystallized glass raw material refers to glass raw material that has been heat treated for a period of time to achieve a certain degree of crystallinity, but has not yet reached the target crystallinity, and can continue to crystallize when heated to reach the target crystallinity.
本申请中,CT_LD是指张应力线密度,单位为MPa/mm。应理解的是,微晶玻璃被置于熔融盐浴中进行离子交换后,微晶玻璃表面会形成压缩应力层(或也称压应力层),微晶玻璃内部则会形成张应力层(或也称拉伸应力层)。示例性地,在化学强化处理时,熔融盐浴中半径大的碱金属离子与微晶玻璃中半径小的碱金属离子进行离子交换,进而在微晶玻璃表面形成压缩应力层,并在微晶玻璃内部形成张应力层,也即,制备获得了包含压缩应力层和张应力层的化学强化微晶玻璃。本申请中通过下述公式计算得到CT_LD:
In this application, CT_LD refers to the tensile stress linear density, and the unit is MPa/mm. It should be understood that after the microcrystalline glass is placed in a molten salt bath for ion exchange, a compressive stress layer (or also called a compressive stress layer) will be formed on the surface of the microcrystalline glass, and a tensile stress layer (or also called a tensile stress layer) will be formed inside the microcrystalline glass. Exemplarily, during chemical strengthening treatment, alkali metal ions with a large radius in the molten salt bath are ion exchanged with alkali metal ions with a small radius in the microcrystalline glass, thereby forming a compressive stress layer on the surface of the microcrystalline glass and a tensile stress layer inside the microcrystalline glass, that is, a chemically strengthened microcrystalline glass comprising a compressive stress layer and a tensile stress layer is prepared. In this application, CT_LD is calculated by the following formula:
其中,t为化学强化微晶玻璃的厚度,单位为mm;DOL_0为化学强化微晶玻璃的压缩应力层深度,单位为μm;|CT_AV|为化学强化微晶玻璃的平均张应力的绝对值,单位为MPa。应理解的是,张应力线密度的计算公式中,是按上述单位要求将数据代入进行计算,并获得计算结果,单位不参与计算。Where t is the thickness of the chemically strengthened glass-ceramic, in mm; DOL_0 is the depth of the compressive stress layer of the chemically strengthened glass-ceramic, in μm; and |CT_AV| is the absolute value of the average tensile stress of the chemically strengthened glass-ceramic, in MPa. It should be understood that the calculation formula for tensile stress linear density is based on the aforementioned unit requirements, and the units are not involved in the calculation.
本申请中,CS_80是指自化学强化微晶玻璃主表面起算的深度为80μm处的压应力值,单位为MPa,由SLP-2000应力仪测试获得。In this application, CS_80 refers to the compressive stress value at a depth of 80 μm measured from the main surface of the chemically strengthened microcrystalline glass, in MPa, obtained by testing with an SLP-2000 stress meter.
本申请中,|CT_AV|是指平均张应力的绝对值,单位为MPa,具体指张应力层中所有张应力的平均值的绝对值,由SLP-2000应力仪测试获得。In this application, |CT_AV| refers to the absolute value of the average tensile stress, in MPa, specifically the absolute value of the average value of all tensile stresses in the tensile stress layer, obtained by testing with an SLP-2000 stress meter.
本申请中,DOL_0是指压缩应力层深度,或称为压应力层深度,具体指从化学强化微晶玻璃任一主表面到接近该表面的压应力为零的位置的距离,由SLP-2000应力仪测试获得。In this application, DOL_0 refers to the depth of the compressive stress layer, or the depth of the compressive stress layer, specifically the distance from any main surface of the chemically strengthened microcrystalline glass to the position where the compressive stress near the surface is zero, obtained by testing with the SLP-2000 stress meter.
本申请中,前述应力性能的测试方式,具体如下:采用SLP-2000应力仪进行测试,光源波长为518nm,SOC=25.5(nm/cm)/MPa,折射率=1.54,曝光时间:300usec。测试化学强化微晶玻璃的应力性能时,需要先在应力仪上滴上传导液,然后将待测试的化学强化微晶玻璃样品擦拭干净,置于测试通路上,测试其应力数值。其中,应力仪为SLP-2000且其用的传导液是折射率为1.51的传导液。再通过前述张应力线密度的计算公式,计算出化学强化微晶玻璃的张应力线密度(CT_LD)值;通过SLP-2000所测得的化学强化微晶玻璃的应力数据,计算出 In this application, the test method of the aforementioned stress performance is as follows: SLP-2000 stress meter is used for testing, the light source wavelength is 518nm, SOC=25.5 (nm/cm)/MPa, refractive index=1.54, exposure time: 300usec. When testing the stress performance of chemically strengthened microcrystalline glass, it is necessary to first drip conductive liquid on the stress meter, and then wipe the chemically strengthened microcrystalline glass sample to be tested clean, place it on the test path, and test its stress value. Among them, the stress meter is SLP-2000 and the conductive liquid used is a conductive liquid with a refractive index of 1.51. Then, the tensile stress linear density (CT_LD) value of the chemically strengthened microcrystalline glass is calculated by the aforementioned tensile stress linear density calculation formula; the stress data of the chemically strengthened microcrystalline glass measured by SLP-2000 is calculated.
本申请中,b值用于表征材料的黄蓝值。本申请中的b值为透射光b值,b值为正表示材料偏蓝色。In this application, the b value is used to characterize the yellow-blue value of a material. The b value in this application is the b value of transmitted light, and a positive b value indicates that the material is blue.
本申请中,核化处理是指通过热处理使基材玻璃中成核物质生长出小晶核;晶化处理是指通过热处理在晶核的基础上生长某种晶体。In the present application, nucleation treatment refers to the process of growing small crystal nuclei from nucleating substances in the substrate glass through heat treatment; and crystallization treatment refers to the process of growing certain crystals based on the crystal nuclei through heat treatment.
本申请中,厚度由千分尺测试得到。应理解的是,在微晶玻璃样品厚度方向,离子交换程度由表面至中心呈梯度变化,而总体Na-K和/或Li-Na的交换量增量(质量)一般不超过样品总质量的1.5%,故而在厚度方向上的膨胀效应极其轻微,可近似认为厚度基本没有变化。也即,化学强化前后,微晶玻璃的厚度变化非常小,基本可以忽略不计,微晶玻璃的厚度与其制得的化学强化微晶玻璃的厚度基本相同。In this application, the thickness is obtained by micrometer testing. It should be understood that in the thickness direction of the glass-ceramic sample, the degree of ion exchange changes gradually from the surface to the center, and the overall Na-K and/or Li-Na exchange amount increment (mass) generally does not exceed 1.5% of the total mass of the sample. Therefore, the expansion effect in the thickness direction is extremely slight, and it can be approximately considered that the thickness has basically not changed. In other words, the thickness change of the glass-ceramic before and after chemical strengthening is very small and can be basically ignored. The thickness of the glass-ceramic is basically the same as the thickness of the chemically strengthened glass-ceramic obtained from it.
本申请中,微晶玻璃片尺寸规格采用二次元测量机(仪器型号为Miyu MY-YXCL-4030)测试。In this application, the size specifications of the microcrystalline glass sheets are tested using a two-dimensional measuring machine (instrument model is Miyu MY-YXCL-4030).
本申请中,杨氏模量是用于表征玻璃抵抗因外力作用而发生弹性形变的能力。本申请采用UMS-100超声材料表征系统,通过声波测试微晶玻璃的杨氏模量。In this application, Young's modulus is used to characterize the ability of glass to resist elastic deformation due to external forces. This application uses the UMS-100 ultrasonic material characterization system to test the Young's modulus of microcrystalline glass using acoustic waves.
本申请中,通过XRD测试确认微晶玻璃或化学强化微晶玻璃的晶相、结晶度以及平均晶粒尺寸。具体地:In this application, the crystal phase, crystallinity and average grain size of the glass-ceramics or chemically strengthened glass-ceramics are confirmed by XRD testing. Specifically:
(1)XRD测试:将本申请微晶玻璃或化学强化微晶玻璃粉碎,研磨成粒径小于75μm的样品,利用X射线衍射仪对研磨所得样品进行测试,得到XRD衍射峰曲线和XRD衍射数据。本申请中采用的X射线衍射仪为岛津XRD-6100,靶材为铜,2θ=10°-50°,扫描速度为0.2°/min,工作电压为40kV,工作电流为30mA。(1) XRD Testing: The glass-ceramics or chemically strengthened glass-ceramics of the present application were crushed and ground into samples with a particle size of less than 75 μm. The ground samples were tested using an X-ray diffractometer to obtain XRD diffraction peak curves and XRD diffraction data. The X-ray diffractometer used in this application was a Shimadzu XRD-6100, with a copper target, 2θ = 10°-50°, a scanning speed of 0.2°/min, an operating voltage of 40 kV, and an operating current of 30 mA.
(2)晶相的确定:利用Jade软件(JADE Standard 8.6)分析XRD衍射数据,确定样品中的晶相。(2) Determination of crystalline phase: Jade software (JADE Standard 8.6) was used to analyze XRD diffraction data and determine the crystalline phase in the sample.
(3)结晶度的确定:将XRD的测试结果(RAW格式)导入X射线衍射数据Rietveld精修软件Jade中进行拟合、计算,即可确定样品的结晶度。具体地,拟合的晶相峰面积与拟合的全部峰面积的比值记为样品的结晶度。(3) Determination of crystallinity: The XRD test results (RAW format) were imported into the X-ray diffraction data Rietveld refinement software Jade for fitting and calculation to determine the crystallinity of the sample. Specifically, the ratio of the fitted crystalline phase peak area to the fitted total peak area was recorded as the crystallinity of the sample.
(4)平均晶粒尺寸的确定:采用XRD测试得到的结果数据,根据Scherrer公式D=Kλ/(βcosθ),可以计算出样品的平均晶粒尺寸(或也称平均晶体尺寸)。其中,λ为X射线波长,λ=0.154056nm,β为衍射峰半高宽,K=0.89,θ为布拉格衍射角。具体地,将XRD仪器输出的RAW格式的文件在Jade软件中进行曲线拟合,Jade输出拟合报告,根据拟合报告中每个衍射峰对应的角度2θ值和Peak FWHM值,将Peak FWHM值转化为弧度制:β=(FWHM/180×3.14),通过Scherrer公式D=Kλ/(βcosθ)计算出每个衍射峰的晶粒尺寸后进行平均,得到样品中的平均晶粒尺寸。(4) Determination of average grain size: The average grain size (or average crystal size) of the sample can be calculated using the result data obtained from the XRD test according to the Scherrer formula D = Kλ/(βcosθ). Wherein, λ is the X-ray wavelength, λ = 0.154056nm, β is the half-height width of the diffraction peak, K = 0.89, and θ is the Bragg diffraction angle. Specifically, the RAW format file output by the XRD instrument is curve fitted in the Jade software, and Jade outputs the fitting report. According to the angle 2θ value and Peak FWHM value corresponding to each diffraction peak in the fitting report, the Peak FWHM value is converted into radians: β = (FWHM/180×3.14). The grain size of each diffraction peak is calculated by the Scherrer formula D = Kλ/(βcosθ) and then averaged to obtain the average grain size in the sample.
本申请中,参考国家标准《GB/T 7962.12-2010无色光学玻璃测试方法第12部分:光谱内透射比》,采用雾度仪测试本申请微晶玻璃的透过率和b值。具体地,利用雾度仪测试同一批次5片微晶玻璃对不同波长的光的透过率及b值。取5片微晶玻璃所测得的b值的平均值,记为微晶玻璃的b值结果。取5片微晶玻璃所测得的在550nm波长光下的透过率的平均值,记为微晶玻璃在550nm波长光下的透过率结果。本申请测试所采用的雾度仪为日本柯尼卡美能达分光测色计CM-3600A,受光光学系为透射,分光方式为平面回折光栅,波长范围为360nm-740nm,波长间距为10nm,照明光源为脉冲氙灯×4,仪器放置的环境温度为24℃,空气湿度为40%。In this application, the transmittance and b-value of the glass-ceramics of this application were tested using a haze meter, with reference to the national standard "GB/T 7962.12-2010 Test Methods for Colorless Optical Glass - Part 12: Spectral Transmittance." Specifically, the haze meter was used to test the transmittance and b-value of five glass-ceramics from the same batch at different wavelengths. The average b-value of the five glass-ceramics was taken as the b-value result for the glass-ceramics. The average transmittance of the five glass-ceramics at 550nm was taken as the transmittance result for the glass-ceramics at 550nm. The haze meter used in this test was a Konica Minolta CM-3600A spectrophotometer. Its optical system was transmission, its spectroscopic method was a planar reflective grating, its wavelength range was 360nm-740nm, and its wavelength spacing was 10nm. The illumination source was four pulsed xenon lamps. The instrument was placed in an ambient temperature of 24°C and an air humidity of 40%.
本申请中,还采用了岛津的紫外可见分光光度计UV-2600测试微晶玻璃在200nm~1000nm范围的波长光下的透过率曲线。In the present application, a Shimadzu UV-2600 ultraviolet-visible spectrophotometer was also used to test the transmittance curve of the glass-ceramics under light with a wavelength ranging from 200 nm to 1000 nm.
折射率是指光在真空中的传播速度与光在该介质中的传播速度之比。The refractive index is the ratio of the speed of light in a vacuum to the speed of light in the medium.
抗刺入测试:本申请采用莫氏硬度笔的笔尖沿厚度方向刺入化学强化微晶玻璃,用以模拟尖锐突起物体刺入化学强化微晶玻璃。这里的抗尖锐物体刺入能力通过单个尖锐物体的刺入测试获得,可模拟化学强化微晶玻璃跌落到具有尖锐突起物体的地面的应用场景。测试当莫氏硬度笔的笔尖刺入深度为80μm时,需要对莫氏硬度笔施加的载荷F80μm。本申请中采用美国Mineralab莫氏硬度等级为6的笔作为测试用笔。选用莫氏硬度等级为6的笔进行测试,原因主要在于,日常生活中,电子设备盖板玻璃可能接触到的环境,如水泥地面、细沙地面等,硬度大致与莫氏硬度等级6相当。采用刺入化学强化微晶玻璃80μm深度时所需要施加的载荷F80μm来表征样品的抗刺入性能。当F80μm值越大,表示莫氏硬度等级为6的笔的笔尖刺入化学强化微晶玻璃80μm深度处需要的载荷或力越大,表明化学强化微晶玻璃刺入难度越大,抗刺入性能越优。Penetration resistance test: This application uses the tip of a Mohs hardness pen to penetrate chemically strengthened microcrystalline glass along the thickness direction to simulate a sharp protruding object penetrating the chemically strengthened microcrystalline glass. The ability to resist sharp object penetration here is obtained through the penetration test of a single sharp object, which can simulate the application scenario of chemically strengthened microcrystalline glass falling to the ground with a sharp protruding object. When the tip of the Mohs hardness pen penetrates to a depth of 80μm, the load F 80μm that needs to be applied to the Mohs hardness pen is tested. In this application, a pen with a Mohs hardness rating of 6 from Mineralab, USA is used as the test pen. The reason for choosing a pen with a Mohs hardness rating of 6 for testing is mainly because, in daily life, the environment that the cover glass of electronic equipment may be exposed to, such as cement floors, fine sand floors, etc., has a hardness roughly equivalent to a Mohs hardness rating of 6. The load F 80μm that needs to be applied when penetrating into the chemically strengthened microcrystalline glass to a depth of 80μm is used to characterize the sample's penetration resistance. The larger the F 80μm value, the greater the load or force required for the tip of a pen with a Mohs hardness rating of 6 to penetrate the chemically strengthened microcrystalline glass to a depth of 80μm, indicating that the chemically strengthened microcrystalline glass is more difficult to penetrate and has better anti-penetration performance.
抗刺入测试的具体操作步骤包括:首先将不锈钢板置于拉力试验机(LT-850A)底环上,再将待测试的化学强化微晶玻璃样片放于不锈钢板上,并配备美国Mineralab莫氏硬度为6级(M6)的挤压笔(其笔尖处锐角为35°,如图8所示),启动测试软件,设置移动速度为1mm/min,点击开始测试,M6的挤压笔将按设定移动速度施加力于待测试化学强化微晶玻璃样片中心,直至化学强化微晶玻璃样片出现裂纹并破碎,如图7所示。使用测试软件输出刺入深度和施加在M6笔尖的载荷的原始数据,读取当刺入深度为80μm时,所施加在M6笔尖的载荷F80μm,作为该化学强化微晶玻璃样片的抗刺入性能的表征值。取10片同一批次的化学强化微晶玻璃样片进行测试,取测试结果的平均值作为待测试化学强化微晶玻璃样片的F80μm。The specific steps of the penetration resistance test include: first, placing a stainless steel plate on the bottom ring of a tensile testing machine (LT-850A), then placing the chemically strengthened micro-ceramic sample to be tested on the stainless steel plate. Equipped with a Mineralab Mohs hardness grade 6 (M6) squeeze pen (with an acute angle of 35° at the pen tip, as shown in Figure 8), the test software is launched, the movement speed is set to 1mm/min, and the test is started. The M6 squeeze pen will apply force to the center of the chemically strengthened micro-ceramic sample to be tested at the set movement speed until the chemically strengthened micro-ceramic sample cracks and breaks, as shown in Figure 7. The test software is used to output the raw data of the penetration depth and the load applied to the M6 pen tip. When the penetration depth is 80μm, the load applied to the M6 pen tip, F 80μm , is read as the representative value of the penetration resistance performance of the chemically strengthened micro-ceramic sample. Ten chemically strengthened glass-ceramics samples from the same batch were tested, and the average value of the test results was taken as the F 80 μm of the chemically strengthened glass-ceramics sample to be tested.
局部刺入产生的碎裂是指玻璃表面与硬度更大的尖锐物体(如小石头,水泥)碰撞时,玻璃表面局部被破坏,在破坏点上形成裂纹扩展源,当玻璃表面压应力水平不足以抵消碰撞时冲击所带来的能量,裂纹扩展会穿过玻璃表面区域,当沿厚度方向的裂纹穿过压缩应力层深度到达张应力层区域时,裂纹在张应力区会快速扩展,使裂纹穿透整个玻璃,从而导致玻璃发生断裂。The fragmentation caused by local penetration refers to the partial destruction of the glass surface when it collides with a sharp object with greater hardness (such as a small stone or cement), forming a crack propagation source at the point of destruction. When the compressive stress level on the glass surface is not enough to offset the energy brought by the impact during the collision, the crack propagation will pass through the glass surface area. When the crack along the thickness direction passes through the depth of the compressive stress layer to reach the tensile stress layer area, the crack will rapidly expand in the tensile stress area, causing the crack to penetrate the entire glass, thereby causing the glass to break.
密度测试:本申请采用日本ALFA MIRAGE的电子密度天平SD-200L测试微晶玻璃的密度。Density test: This application uses Japan ALFA MIRAGE's electronic density balance SD-200L to test the density of microcrystalline glass.
折射率测试:本申请采用中国上海力辰邦西仪器科技的阿贝折射仪WYA-2WAJ测试微晶玻璃的折射率。Refractive index test: This application uses the Abbe refractometer WYA-2WAJ produced by Shanghai Lichen Bangxi Instrument Technology Co., Ltd. in China to test the refractive index of microcrystalline glass.
热膨胀软化点测试:将样品制成直径为5.5mm、长度为20mm的圆柱,使用热膨胀仪LINSEIS L75VD1000对样品进行测试,测试输出热膨胀测试曲线。其中,曲线的峰值位置所对应的温度,即为该样品的热膨胀软化点温度。Thermal expansion softening point test: The sample is formed into a cylinder with a diameter of 5.5 mm and a length of 20 mm. The sample is tested using a LINSEIS L75VD1000 thermal expansion instrument. The test output is a thermal expansion test curve. The temperature corresponding to the peak position of the curve is the thermal expansion softening point of the sample.
平均抗砂纸跌落高度测试:本申请中,多片同一实施例或同一对比例中的化学强化微晶玻璃样品中,每一样品所测得的抗砂纸跌落高度进行相加之和,除以所测样品数量所得的值,记为测试的化学强化微晶玻璃的平均抗砂纸跌落高度,用于表征化学强化微晶玻璃抗跌落损坏性能。这里的抗跌落损坏能力通过采用均匀的砂纸测试获得,可模拟化学强化微晶玻璃跌落到具有较均匀粗糙度地面的应用场景。Average Sandpaper Drop Height Test: In this application, the average sandpaper drop height of the chemically strengthened glass-ceramics tested is calculated by adding the measured sandpaper drop heights of each sample from the same Example or Comparative Example and dividing the sum by the number of samples tested. This value is recorded as the average sandpaper drop height of the tested chemically strengthened glass-ceramics and is used to characterize the drop damage resistance of the chemically strengthened glass-ceramics. This drop damage resistance is measured using uniform sandpaper testing, simulating the application scenario of a chemically strengthened glass-ceramic being dropped onto a surface with relatively uniform roughness.
具体地,每批次取至少10片样品进行测试,平均抗砂纸跌落高度Specifically, at least 10 samples were taken from each batch for testing, and the average sandpaper drop height was
其中,n为每批次测试的玻璃样品数量,hi为单一样品测试的抗砂纸跌落高度。 Where n is the number of glass samples tested in each batch, and hi is the sandpaper drop resistance height of a single sample tested.
其中,单一样品抗砂纸跌落高度的测试方法为:Among them, the test method for a single sample's resistance to sandpaper drop height is:
步骤1:在181g的模型机下表面贴上80目砂纸,并将该模型机置于绿图LT-SKDL-CD型跌落机上;Step 1: Apply 80-grit sandpaper to the bottom surface of the 181g model machine and place the model machine on the green figure LT-SKDL-CD drop machine;
步骤2:在模型机正下方放置待测试的化学强化微晶玻璃样品,使化学强化微晶玻璃样品面向砂纸。使模型机以一定跌落高度冲击下落,冲击位于该模型机正下方的化学强化微晶玻璃样品。若化学强化微晶玻璃样品未出现破碎,则以一定规律提升模型机的跌落高度,使模型机继续冲击下落,冲击位于该模型机正下方的化学强化微晶玻璃样品,直至化学强化微晶玻璃样品破碎。比如,模型机的跌落高度从0.4m开始,对样品进行一次跌落冲击,如样品未破碎,则模型机的跌落高度提高0.1m高度,再次跌落,重复前述过程直至化学强化微晶玻璃样品破碎;Step 2: Place the chemically strengthened glass-ceramic sample to be tested directly under the model machine, with the chemically strengthened glass-ceramic sample facing the sandpaper. Make the model machine drop from a certain drop height to impact the chemically strengthened glass-ceramic sample directly under the model machine. If the chemically strengthened glass-ceramic sample does not break, increase the drop height of the model machine in a certain pattern, and make the model machine continue to drop, impacting the chemically strengthened glass-ceramic sample directly under the model machine, until the chemically strengthened glass-ceramic sample breaks. For example, the drop height of the model machine starts from 0.4m, and the sample is dropped once. If the sample does not break, the drop height of the model machine is increased by 0.1m, and it is dropped again. Repeat the above process until the chemically strengthened glass-ceramic sample breaks;
步骤3:将化学强化微晶玻璃样品破碎前的上一次跌落高度,记为其抗砂纸跌落高度,比如,若采用每次跌落高度提升0.1m的方式,当样品破碎时的跌落高度为0.5m,则样品的抗砂纸跌落高度就为0.4m。Step 3: The last drop height of the chemically strengthened glass-ceramic sample before it breaks is recorded as its sandpaper drop height. For example, if the drop height is increased by 0.1m each time, and the drop height of the sample is 0.5m when it breaks, the sandpaper drop height of the sample is 0.4m.
不受限于任何理论,具有较薄厚度的化学强化微晶玻璃,其所具有的应力结构、晶相结构和组成,与其抗损坏性能是密切相关的,尤其是与其抗尖锐物体刺入的能力和抗跌落损坏的能力密切相关。本申请通过使具有较薄厚度的化学强化微晶玻璃满足特定的晶相结构和应力结构,利于在保证其具有优异光学性能的情况下,进一步改善其抗损坏能力,尤其是利于确保其实现优异的抗尖锐物体刺入的能力和优异的抗跌落损坏性能。Without being bound by any theory, the stress structure, crystal phase structure, and composition of thin chemically strengthened glass-ceramics are closely related to their damage resistance, particularly their resistance to sharp penetration and drop damage. This application further improves the damage resistance of thin chemically strengthened glass-ceramics while maintaining excellent optical properties, particularly ensuring excellent resistance to sharp penetration and drop damage.
不受限于任何理论,本申请发现由于压应力曲线与直线y=0、直线x=0、直线x=80μm围成的面积越大,压应力层深度为0μm与压应力层深度80μm区间范围内的应力强度值越大,化学强化微晶玻璃的抗尖锐物体刺入和抗粗糙面跌落效果越好。由此,本申请中,通过使化学强化微晶玻璃的压应力曲线,在h∈[0μm,80μm]区间范围内的积分面积大于或等于15500MPa·μm,能提升化学强化微晶玻璃的抗尖锐物体刺入性能和抗粗糙面跌落损坏性能,进而能提升盖板玻璃和包括该盖板玻璃的电子设备的抗表面刺入损伤和抗跌落损坏性能。Without being bound by any theory, the present application has found that the larger the area enclosed by the compressive stress curve and the straight line y=0, the straight line x=0, and the straight line x=80μm, the greater the stress intensity value within the range of the compressive stress layer depth of 0μm and the compressive stress layer depth of 80μm, and the better the chemically strengthened microcrystalline glass's resistance to sharp object penetration and rough surface drop. Therefore, in the present application, by making the integral area of the compressive stress curve of the chemically strengthened microcrystalline glass in the range of h∈[0μm,80μm] greater than or equal to 15500MPa·μm, the chemically strengthened microcrystalline glass's resistance to sharp object penetration and resistance to rough surface drop damage can be improved, thereby improving the cover glass and the electronic device including the cover glass's resistance to surface penetration damage and drop damage.
为改善化学强化微晶玻璃在厚度变薄后,抗尖锐物体刺入能力及抗粗糙地面跌落损坏能力有待提高的问题,提供一种满足特定晶相结构以及应力结构的化学强化微晶玻璃、盖板玻璃、电子设备和玻璃器件。当厚度为0.38mm~0.60mm时,该化学强化微晶玻璃具有优异的抗尖锐物体刺入的能力和优异的抗粗糙地面跌落损坏性能,同时该化学强化微晶玻璃保持了优异的光学性能,能够满足盖板玻璃的应用要求。To address the issue of chemically strengthened glass-ceramics' resistance to sharp object penetration and drop damage from rough surfaces after being reduced in thickness, a chemically strengthened glass-ceramic, cover glass, electronic device, and glass device are provided, meeting specific crystalline and stress structures. When the thickness is 0.38mm to 0.60mm, the chemically strengthened glass-ceramic exhibits excellent resistance to sharp object penetration and drop damage from rough surfaces, while maintaining excellent optical properties, meeting the application requirements of cover glass.
如上,本申请的一些实施方式中,提供了一种化学强化微晶玻璃,化学强化微晶玻璃中包含透锂长石晶相和二硅酸锂晶相,其中,透锂长石晶相和二硅酸锂晶相具有比化学强化微晶玻璃中存在的其他晶相更高的质量百分数;As described above, in some embodiments of the present application, a chemically strengthened glass-ceramics is provided, wherein the chemically strengthened glass-ceramics contains a petalite crystalline phase and a lithium disilicate crystalline phase, wherein the petalite crystalline phase and the lithium disilicate crystalline phase have a higher mass percentage than other crystalline phases present in the chemically strengthened glass-ceramics;
化学强化微晶玻璃的厚度t为0.38mm~0.60mm;The thickness t of chemically strengthened glass-ceramics is 0.38mm to 0.60mm;
化学强化微晶玻璃在表面具有压缩应力层,并且在内部具有张应力;化学强化微晶玻璃满足:Chemically strengthened glass-ceramics have a compressive stress layer on the surface and tensile stress inside. Chemically strengthened glass-ceramics meet the following requirements:
0.18≤DOL_0/t≤0.25,0.18≤DOL_0/t≤0.25,
优选为,更优选为, Preferably, More preferably,
其中,DOL_0为压缩应力层深度,t为化学强化微晶玻璃厚度,h为距化学强化微晶玻璃主表面的深度,CS(h)为深度为h时的压应力值,为化学强化微晶玻璃任一主表面至距该主表面的深度为80μm的压缩应力层的压应力积分。Where DOL_0 is the depth of the compressive stress layer, t is the thickness of the chemically strengthened glass-ceramics, h is the depth from the main surface of the chemically strengthened glass-ceramics, and CS(h) is the compressive stress value at the depth h. It is the integral of the compressive stress from any main surface of the chemically strengthened glass-ceramics to the compressive stress layer with a depth of 80 μm from the main surface.
二硅酸锂(Li2Si2O5)晶相是基于[Si2O5]四面体阵列的斜方晶体,晶体的形状是扁平或是板状的。透锂长石LiAlSi4O10是单斜晶体,其具有包括通过Li和Al四面体连接的具有折叠Si2O5层的层状结构的三维框架结构。以透锂长石和二硅酸锂作为主要晶相的微晶玻璃,结晶度可以达到70wt%以上,而微晶玻璃中大量微晶相的存在,有利于更好地阻止裂纹的扩展,在断裂破碎过程中也能消耗更多的冲击能量,进而利于提高微晶玻璃的强度和断裂韧度。与此同时,二硅酸锂晶体的光折射系数与玻璃基质(如,本申请中制备微晶玻璃的基材玻璃)接近,是理想的制备高透明微晶玻璃的晶相,以透锂长石和二硅酸锂作为主要晶相,也利于确保微晶玻璃保持优异的光学性能。此外,二硅酸锂晶相和透锂长石晶相均包含可参与离子交换的锂离子,可在熔融盐浴中进行化学强化,盐浴中的Na+和/或K+取代晶相结构中的Li+,能够形成表面应力结构,利于进一步提升微晶玻璃的机械强度性能。Lithium disilicate (Li 2 Si 2 O 5 ) crystalline phase is an orthorhombic crystal based on an array of [Si 2 O 5 ] tetrahedrons, and the shape of the crystal is flat or plate-like. Petalite LiAlSi 4 O 10 is a monoclinic crystal having a three-dimensional framework structure including a layered structure with folded Si 2 O 5 layers connected by Li and Al tetrahedrons. The crystallinity of glass-ceramics with petalite and lithium disilicate as the main crystalline phases can reach more than 70wt%, and the presence of a large number of microcrystalline phases in the glass-ceramics is conducive to better preventing the expansion of cracks and consuming more impact energy during the fracture and crushing process, thereby helping to improve the strength and fracture toughness of the glass-ceramics. At the same time, the refractive index of lithium disilicate crystals is close to that of the glass matrix (such as the base glass for preparing the glass-ceramics in this application), and it is an ideal crystal phase for preparing highly transparent glass-ceramics. Using petalite and lithium disilicate as the main crystalline phases is also conducive to ensuring that the glass-ceramics maintains excellent optical properties. In addition, both the lithium disilicate crystal phase and the petalite crystal phase contain lithium ions that can participate in ion exchange and can be chemically strengthened in a molten salt bath. The Na + and/or K + in the salt bath replace the Li + in the crystal phase structure, forming a surface stress structure, which is beneficial to further improve the mechanical strength performance of the microcrystalline glass.
本申请中,化学强化微晶玻璃包含透锂长石晶相和二硅酸锂晶相作为主要晶相,利于在保证其具有高本征强度(或也称固有强度)的情况下,获得期望的应力结构,进而确保化学强化微晶玻璃在超薄厚度下,实现优异的抗损坏性能。In this application, the chemically strengthened microcrystalline glass contains petalite crystal phase and lithium disilicate crystal phase as the main crystal phases, which is conducive to obtaining the desired stress structure while ensuring that it has high intrinsic strength (or also called inherent strength), thereby ensuring that the chemically strengthened microcrystalline glass achieves excellent damage resistance at ultra-thin thickness.
本申请通过使厚度较薄的化学强化微晶玻璃,满足特定的晶相结构和应力结构,改善了现有化学强化微晶玻璃在厚度变薄后,抗尖锐物体刺入能力及抗粗糙地面跌落损坏能力有待提高的问题,赋予了超薄化学强化微晶玻璃优异的抗尖锐物体刺入的能力和优异的抗粗糙地面跌落损坏性能,同时可确保该化学强化微晶玻璃保持优异的光学性能,以便能够满足电子设备屏幕保护用盖板玻璃的应用要求。This application improves the problem that the existing chemically strengthened microcrystalline glass needs to be improved in terms of resistance to penetration by sharp objects and resistance to damage from falling on rough surfaces after the thickness is thinned by making the thinner chemically strengthened microcrystalline glass meet specific crystal phase structure and stress structure. It gives the ultra-thin chemically strengthened microcrystalline glass excellent resistance to penetration by sharp objects and excellent resistance to damage from falling on rough surfaces, and at the same time ensures that the chemically strengthened microcrystalline glass maintains excellent optical properties, so as to meet the application requirements of cover glass for screen protection of electronic devices.
在一些实施方式中,化学强化微晶玻璃的厚度t可以为0.38mm、0.39mm、0.40mm、0.41mm、0.42mm、0.43mm、0.44mm、0.45mm、0.46mm、0.47mm、0.48mm、0.49mm、0.50mm、0.51mm、0.52mm、0.53mm、0.54mm、0.55mm、0.56mm、0.57mm、0.58mm、0.59mm或0.60mm,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。目前,电子设备往往都追求轻薄化,认为厚度越小,重量越轻,光学效果越优异。本申请能够在保证强度的情况下,使化学强化微晶玻璃制品尽量薄,以满足电子设备轻薄化的要求。In some embodiments, the thickness t of the chemically strengthened glass-ceramics can be 0.38mm, 0.39mm, 0.40mm, 0.41mm, 0.42mm, 0.43mm, 0.44mm, 0.45mm, 0.46mm, 0.47mm, 0.48mm, 0.49mm, 0.50mm, 0.51mm, 0.52mm, 0.53mm, 0.54mm, 0.55mm, 0.56mm, 0.57mm, 0.58mm, 0.59mm or 0.60mm, or it can be a value within the numerical range consisting of any two of the above-mentioned specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the required performance of the application can be obtained. It should be understood that in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the required performance of the application can be obtained. At present, electronic devices often pursue lightness and thinness, and believe that the smaller the thickness, the lighter the weight, and the better the optical effect. The present application can make the chemically strengthened glass-ceramic product as thin as possible while ensuring strength, so as to meet the requirements of lightweight and thin electronic devices.
在一些实施方式中,化学强化微晶玻璃中DOL_0/t的值可以为0.18~0.25、0.19~0.24、0.20~0.23或0.21~0.22。在一些实施方式中,化学强化微晶玻璃中DOL_0/t的值可以为0.18、0.19、0.20、0.21、0.22、0.23、0.24或0.25,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。通过使压缩应力层深度和化学强化微晶玻璃的厚度满足适宜的比例关系,利于确保化学强化微晶玻璃处于较优的应力分布状态,进而利于发挥应力结构对于机械强度性能的改善作用。In some embodiments, the value of DOL_0/t in the chemically strengthened glass-ceramics can be 0.18-0.25, 0.19-0.24, 0.20-0.23 or 0.21-0.22. In some embodiments, the value of DOL_0/t in the chemically strengthened glass-ceramics can be 0.18, 0.19, 0.20, 0.21, 0.22, 0.23, 0.24 or 0.25, or it can be a value within the numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the required performance of the present application can be obtained. It should be understood that in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the required performance of the present application can be obtained. By making the depth of the compressive stress layer and the thickness of the chemically strengthened glass-ceramics meet an appropriate proportional relationship, it is beneficial to ensure that the chemically strengthened glass-ceramics is in a better stress distribution state, and thus it is beneficial to play the role of the stress structure in improving the mechanical strength performance.
在一些实施方式中,的值可以为15500MPa·μm~21000MPa·μm、16000MPa·μm~20000MPa·μm、16500MPa·μm~19500MPa·μm、17000MPa·μm~19000MPa·μm或17500MPa·μm~18500MPa·μm。在一些实施方式中,的值可以为15500MPa·μm、15900MPa·μm、17500MPa·μm、17652.28MPa·μm、18648.12MPa·μm、18393.52MPa·μm、17182.91MPa·μm、16421.45MPa·μm、15951.66MPa·μm、16840.06MPa·μm、17087.83MPa·μm、19000MPa·μm、19500MPa·μm、20558.47MPa·μm、16014.47MPa·μm或21000MPa·μm,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, The value of may be 15500 MPa·μm to 21000 MPa·μm, 16000 MPa·μm to 20000 MPa·μm, 16500 MPa·μm to 19500 MPa·μm, 17000 MPa·μm to 19000 MPa·μm or 17500 MPa·μm to 18500 MPa·μm. In some embodiments, The value can be 15500MPa·μm, 15900MPa·μm, 17500MPa·μm, 17652.28MPa·μm, 18648.12MPa·μm, 18393.52MPa·μm, 17182.91MPa·μm, 16421.45MPa·μm, 15951.66MPa·μm, 16840.06MPa·μm, 17087.83MPa·μm, 19000MPa·μm, 19500MPa·μm, 20558.47MPa·μm, 16014.47MPa·μm or 21000MPa·μm, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the chemically strengthened microcrystalline glass with the required performance of this application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃满足:In some embodiments of the present application, the chemically strengthened glass-ceramics satisfies:
优选为,更优选为,其中,|CT_AV|为平均张应力的绝对值,单位为MPa。通过使厚度较薄的化学强化微晶玻璃满足特定的应力结构,利于发挥应力结构对于机械强度性能的改善作用,进而利于使化学强化微晶玻璃获得优异的抗损坏性能。 Preferably, More preferably, Where |CT_AV| is the absolute value of the average tensile stress, expressed in MPa. By ensuring that thinner chemically strengthened glass-ceramics meet a specific stress structure, this stress structure improves mechanical strength, ultimately enabling the chemically strengthened glass-ceramics to achieve superior damage resistance.
在一些实施方式中,的值可以为1400MPa2·mm~2300MPa2·mm、1500MPa2·mm~2250MPa2·mm、1600MPa2·mm~2200MPa2·mm、1700MPa2·mm~2150MPa2·mm、1800MPa2·mm~2000MPa2·mm、1900MPa2·mm~2050MPa2·mm或1950MPa2·mm~2000MPa2·mm。在一些实施方式中,的值可以为1400MPa2·mm、1500MPa2·mm、1600MPa2·mm、1700MPa2·mm、1800MPa2·mm、1900MPa2·mm、2000MPa2·mm、2100MPa2·mm、2200MPa2·mm、2300MPa2·mm、1979.4MPa2·mm、2169.7MPa2·mm、2072.2MPa2·mm、1831.0MPa2·mm、1667.1MPa2·mm、1604.1MPa2·mm、1777.7MPa2·mm、1935.2MPa2·mm、2224.4MPa2·mm或2199.7MPa2·mm,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, The value of may be 1400 MPa 2 ·mm to 2300 MPa 2 ·mm, 1500 MPa 2 ·mm to 2250 MPa 2 ·mm, 1600 MPa 2 ·mm to 2200 MPa 2 ·mm, 1700 MPa 2 ·mm to 2150 MPa 2 ·mm, 1800 MPa 2 ·mm to 2000 MPa 2 ·mm, 1900 MPa 2 ·mm to 2050 MPa 2 ·mm, or 1950 MPa 2 ·mm to 2000 MPa 2 ·mm. In some embodiments, The value of may be 1400MPa 2 ·mm, 1500MPa 2 ·mm, 1600MPa 2 ·mm, 1700MPa 2 ·mm, 1800MPa 2 ·mm, 1900MPa 2 ·mm, 2000MPa 2 ·mm, 2100MPa 2 ·mm, 2200MPa 2 ·mm, 2300MPa 2 ·mm, 1979.4MPa 2 ·mm, 2169.7MPa 2 ·mm, 2072.2MPa 2 ·mm, 1831.0MPa 2 ·mm, 1667.1MPa 2 ·mm, 1604.1MPa 2 ·mm, 1777.7MPa 2 ·mm, 1935.2MPa 2 ·mm, 2224.4MPa 2 The chemically strengthened glass-ceramics can be obtained by adjusting the pressure drop of the chemically strengthened glass-ceramics to 2199.7 MPa·mm or 2199.7 MPa ·mm, or can be within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃满足:30MPa≤CS_80,其中,CS_80指自化学强化微晶玻璃主表面起算的深度为80μm处的压应力值。在一些实施方式中,化学强化微晶玻璃的CS_80可以为30MPa、35MPa、40MPa、45MPa、50MPa、55MPa、60MPa、69MPa、85MPa、87.1MPa、94.79MPa、91.26MPa、79.59MPa、73.26MPa、69.37MPa、77.26MPa、79.63MPa、97.75MPa、100MPa、110MPa、120MPa、130MPa、140MPa或150MPa,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments of the present application, the chemically strengthened glass-ceramics satisfies: 30 MPa≤CS_80, wherein CS_80 refers to the compressive stress value at a depth of 80 μm measured from the main surface of the chemically strengthened glass-ceramics. In some embodiments, the CS_80 of the chemically strengthened glass-ceramics can be 30 MPa, 35 MPa, 40 MPa, 45 MPa, 50 MPa, 55 MPa, 60 MPa, 69 MPa, 85 MPa, 87.1 MPa, 94.79 MPa, 91.26 MPa, 79.59 MPa, 73.26 MPa, 69.37 MPa, 77.26 MPa, 79.63 MPa, 97.75 MPa, 100 MPa, 110 MPa, 120 MPa, 130 MPa, 140 MPa, or 150 MPa, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃满足:100MPa≤|CT_AV|,优选为,110MPa≤|CT_AV|,其中|CT_AV|为平均张应力的绝对值。通过使化学强化微晶玻璃的|CT_AV|在100MPa以上,利于保证化学强化微晶玻璃具有期望的张应力层分布结构,确保其具有较高的表面应力水平,而较高的表面压应力水平所能抵消的跌落、挤压、刺入、冲击或碰撞剩余能量会越多,进而保证了化学强化微晶玻璃具有优异的抗损坏性能,如优异的抗尖锐物体刺入能力及优异的抗粗糙地面跌落损坏性能。In some embodiments of the present application, the chemically strengthened glass-ceramics satisfies the following conditions: 100 MPa ≤ |CT_AV|, preferably 110 MPa ≤ |CT_AV|, where |CT_AV| is the absolute value of the average tensile stress. By ensuring that the |CT_AV| of the chemically strengthened glass-ceramics is above 100 MPa, the chemically strengthened glass-ceramics can be guaranteed to have a desired tensile stress layer distribution structure, ensuring a higher surface stress level. A higher surface compressive stress level can offset more residual energy from drops, squeezes, penetrations, impacts, or collisions, thereby ensuring that the chemically strengthened glass-ceramics have excellent damage resistance, such as excellent resistance to penetration by sharp objects and excellent resistance to damage from drops on rough surfaces.
在一些实施方式中,化学强化微晶玻璃的|CT_AV|可以为100MPa~160MPa、100MPa~125MPa、105MPa~120MPa、100MPa~150MPa或110MPa~115MPa。在一些实施方式中,化学强化微晶玻璃的|CT_AV|可以为100MPa、110MPa、112.13MPa、116.35MPa、112.66MPa、106.6MPa、101.5MPa、100.6MPa、105.6MPa、113.25MPa、108.2MPa、137.36MPa、125MPa、130MPa、135MPa、140MPa、150MPa或160MPa,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, |CT_AV| of the chemically strengthened glass-ceramics may be 100 MPa to 160 MPa, 100 MPa to 125 MPa, 105 MPa to 120 MPa, 100 MPa to 150 MPa, or 110 MPa to 115 MPa. In some embodiments, the |CT_AV| of the chemically strengthened glass-ceramics can be 100 MPa, 110 MPa, 112.13 MPa, 116.35 MPa, 112.66 MPa, 106.6 MPa, 101.5 MPa, 100.6 MPa, 105.6 MPa, 113.25 MPa, 108.2 MPa, 137.36 MPa, 125 MPa, 130 MPa, 135 MPa, 140 MPa, 150 MPa, or 160 MPa, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃满足:90μm≤DOL_0,示例性地,DOL_0可以为90μm~135μm,优选为,90μm≤DOL_0≤120μm,更优选为,105μm≤DOL_0≤118μm,其中,DOL_0为压缩应力层深度。通过使化学强化微晶玻璃具有适宜的DOL_0,能够防止钝物或尖锐物品冲击、刺入时,突然产生的裂纹直接穿透压应力区域到达张应力区域,导致化学强化微晶玻璃碎裂,从而越有利于提高化学强化微晶玻璃抵消驱使裂纹扩展的能量,进而保证化学强化微晶玻璃具有优异的抗损坏性能,如优异的抗尖锐物体刺入能力及优异的抗跌落损坏性能。In some embodiments of the present application, the chemically strengthened glass-ceramics satisfies the following: 90 μm ≤ DOL_0. For example, DOL_0 may be 90 μm to 135 μm, preferably 90 μm ≤ DOL_0 ≤ 120 μm, and more preferably 105 μm ≤ DOL_0 ≤ 118 μm, where DOL_0 represents the depth of the compressive stress layer. By ensuring that the chemically strengthened glass-ceramics have an appropriate DOL_0, it is possible to prevent sudden cracks from penetrating directly into the compressive stress region and the tensile stress region when blunt or sharp objects impact or penetrate the glass-ceramics, thereby shattering the chemically strengthened glass-ceramics. This helps to offset the energy driving crack propagation in the chemically strengthened glass-ceramics, thereby ensuring that the chemically strengthened glass-ceramics has excellent damage resistance, such as excellent resistance to sharp penetration and excellent resistance to drop damage.
在一些实施方式中,化学强化微晶玻璃的DOL_0可以为90μm、92μm、95μm、98μm、100μm、105μm、113μm、115μm、111.62μm、112.28μm、109.58μm、107.24μm、108.86μm、109.68μm、110.16μm、106.69μm、117.52μm、98.86μm、118μm、120μm、125μm、130μm或135μm,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the DOL_0 of the chemically strengthened glass-ceramics can be 90 μm, 92 μm, 95 μm, 98 μm, 100 μm, 105 μm, 113 μm, 115 μm, 111.62 μm, 112.28 μm, 109.58 μm, 107.24 μm, 108.86 μm, 109.68 μm, 110.16 μm, 106.69 μm, 117.52 μm, 98.86 μm, 118 μm, 120 μm, 125 μm, 130 μm, or 135 μm, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃满足:55000MPa/mm≤CT_LD,示例性地,CT_LD可以为55000MPa/mm~80000MPa/mm,优选为,56400MPa/mm≤CT_LD≤72000MPa/mm,更优选的,62000MPa/mm≤CT_LD≤65000MPa/mm,其中,CT_LD为张应力线密度。控制化学强化微晶玻璃的CT_LD不低于55000MPa/mm,有利于确保化学强化微晶玻璃内部储存的张应力足够密集,进而保证了其具有较高的表面应力水平,保证其获得优异的抗损坏性能,如优异的抗跌落损坏性能,以满足市场需求。In some embodiments of the present application, the chemically strengthened glass-ceramics satisfies the following conditions: 55,000 MPa/mm ≤ CT_LD. For example, CT_LD may be 55,000 MPa/mm to 80,000 MPa/mm, preferably 56,400 MPa/mm ≤ CT_LD ≤ 72,000 MPa/mm, and more preferably 62,000 MPa/mm ≤ CT_LD ≤ 65,000 MPa/mm, where CT_LD represents the linear density of tensile stress. Controlling the CT_LD of the chemically strengthened glass-ceramics to be no less than 55,000 MPa/mm helps ensure a sufficiently dense tensile stress stored within the chemically strengthened glass-ceramics, thereby ensuring a high surface stress level and excellent damage resistance, such as excellent drop damage resistance, to meet market demand.
在一些实施方式中,化学强化微晶玻璃的CT_LD可以为55000MPa/mm~72000MPa/mm、58000MPa/mm~70000MPa/mm、56000MPa/mm~64000MPa/mm或57000MPa/mm~63000MPa/mm。在一些实施方式中,化学强化微晶玻璃的CT_LD可以为55000MPa/mm、56400MPa/mm、62000MPa/mm、64500MPa/mm、62066.20MPa/mm、64094.89MPa/mm、63278.87MPa/mm、60850.02MPa/mm、57316.32MPa/mm、56440.71MPa/mm、59046.32MPa/mm、62375.72MPa/mm、61537.01MPa/mm、71118.98MPa/mm、65000MPa/mm、66000MPa/mm、67000MPa/mm、68000MPa/mm、69000MPa/mm、70000MPa/mm、72000MPa/mm、74000MPa/mm、76000MPa/mm、78000MPa/mm或80000MPa/mm,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the CT_LD of the chemically strengthened glass-ceramics may be 55,000 MPa/mm to 72,000 MPa/mm, 58,000 MPa/mm to 70,000 MPa/mm, 56,000 MPa/mm to 64,000 MPa/mm, or 57,000 MPa/mm to 63,000 MPa/mm. In some embodiments, the CT_LD of the chemically strengthened glass-ceramics can be 55000 MPa/mm, 56400 MPa/mm, 62000 MPa/mm, 64500 MPa/mm, 62066.20 MPa/mm, 64094.89 MPa/mm, 63278.87 MPa/mm, 60850.02 MPa/mm, 57316.32 MPa/mm, 56440.71 MPa/mm, 59046.32 MPa/mm, 62375.72 MPa/mm, 61537.01 MPa/mm. MPa/mm, 71118.98 MPa/mm, 65000 MPa/mm, 66000 MPa/mm, 67000 MPa/mm, 68000 MPa/mm, 69000 MPa/mm, 70000 MPa/mm, 72000 MPa/mm, 74000 MPa/mm, 76000 MPa/mm, 78000 MPa/mm or 80000 MPa/mm, or a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened micro-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened micro-ceramics having the desired properties of the present application can be obtained.
应理解的是,本申请的化学强化微晶玻璃可由微晶玻璃经化学强化处理而制成,除非进行过度离子交换处理,否则化学强化微晶玻璃中比压缩应力层(DOL)的深度更深的部分,如化学强化微晶玻璃的中心处或张应力层的组成及相集合与微晶玻璃的组成及相集合相同或基本相同。相较于化学强化处理前的微晶玻璃而言,在进行了化学强化处理之后,微晶玻璃制品的表面处的组成可能不同于微晶玻璃在其经过离子交换过程之前的组成。这是由于,在进行离子交换时,刚形成的微晶玻璃中,微晶玻璃表面处的一种类型的碱金属离子(例如,Li+或Na+)会分别被较大的碱金属离子(例如,Na+或K+)所替代。但是,在实施方式中,在微晶玻璃制品的深度或厚度中心处或者靠近深度或厚度中心处的玻璃组成和相集合仍然会具有刚形成的微晶玻璃的组成和相集合。也就是说,本申请中,进行了化学强化处理而制得的化学强化微晶玻璃的中心处的组成(如,张应力层的组成)和相集合与未进行化学强化处理的微晶玻璃相同或基本相同。It should be understood that the chemically strengthened glass-ceramics of the present application can be made from glass-ceramics through chemical strengthening treatment, and unless excessive ion exchange treatment is performed, the composition and phase assembly of the chemically strengthened glass-ceramics deeper than the depth of the compressive stress layer (DOL), such as the center of the chemically strengthened glass-ceramics or the tensile stress layer, are the same or substantially the same as the composition and phase assembly of the glass-ceramics. Compared to the glass-ceramics before chemical strengthening treatment, the composition at the surface of the glass-ceramics article after chemical strengthening treatment may be different from the composition of the glass-ceramics before it undergoes the ion exchange process. This is because, when ion exchange is performed, in the newly formed glass-ceramics, one type of alkali metal ion (e.g., Li + or Na + ) at the surface of the glass-ceramics is replaced by a larger alkali metal ion (e.g., Na + or K + ), respectively. However, in an embodiment, the glass composition and phase assembly at or near the depth or thickness center of the glass-ceramics article will still have the composition and phase assembly of the newly formed glass-ceramics. That is, in the present application, the composition (eg, the composition of the tensile stress layer) and phase assembly at the center of the chemically strengthened glass-ceramics obtained by chemical strengthening treatment are the same or substantially the same as those of the glass-ceramics that have not been chemically strengthened.
本申请的微晶玻璃则可由基材玻璃经过热处理制得,以氧化物的摩尔百分比计,基材玻璃的组成与微晶玻璃的组成也相同或基本相同。The glass-ceramics of the present application can be prepared by heat-treating a substrate glass. In terms of the molar percentage of oxides, the composition of the substrate glass is the same or substantially the same as that of the glass-ceramics.
在本申请的一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成,包含:SiO2:64%~70%、Al2O3:3.5%~5.0%、P2O5:0.7%~1.5%、ZrO2:1.5%~3%、Na2O:0~3%、K2O:0~1%、Li2O:20%~26%、CaO:0~1.5%、B2O3:0~2%。通过满足特定的玻璃组成,利于获得满足特定晶相结构的微晶玻璃,以及利于获得满足特定应力结构的化学强化微晶玻璃。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments of the present application, the composition of the substrate glass, the glass-ceramics, or the center or tensile stress layer of the chemically strengthened glass-ceramics, measured by molar percentage of oxides, includes : SiO₂ : 64%-70%, Al₂O₃ : 3.5%-5.0%, P₂O₅ : 0.7%-1.5%, ZrO₂ : 1.5%-3%, Na₂O : 0-3%, K₂O : 0-1%, Li₂O : 20%-26%, CaO: 0-1.5%, and B₂O₃ : 0-2%. Meeting these specific glass compositions facilitates obtaining glass-ceramics with specific crystalline phase structures and chemically strengthened glass-ceramics with specific stress structures. It should be understood that, in specific embodiments, any of the above ranges may be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties is achieved.
在本申请中,SiO2是形成玻璃网络骨架的氧化物,用于稳定基材玻璃的网络结构,也是构成二硅酸锂晶相、透锂长石晶相的重要成分。玻璃组成中含足够高含量的SiO2时,利于形成足够量的透锂长石晶体、二硅酸锂晶体。但SiO2含量过多时,不仅会导致玻璃的熔融性变差,使熔融玻璃液的黏度上升,使玻璃液难以澄清,增加基材玻璃的成型难度,还会导致基材玻璃制备微晶玻璃时,热处理时间变长。因此,为满足玻璃成形性要求,并实现本申请期望的晶化效果,本申请中,使SiO2的摩尔百分比含量在64%~70%,优选64%~69.5%,更优选67.5%~69.5%。In the present application, SiO2 is an oxide that forms the glass network skeleton, is used to stabilize the network structure of the substrate glass, and is also an important component of the lithium disilicate crystal phase and the petalite crystal phase. When the glass composition contains a sufficiently high content of SiO2 , it is conducive to the formation of a sufficient amount of petalite crystals and lithium disilicate crystals. However, when the SiO2 content is too high, it will not only cause the glass's solubility to deteriorate, increase the viscosity of the molten glass liquid, make the glass liquid difficult to clarify, and increase the difficulty of forming the substrate glass, but also cause the substrate glass to prepare microcrystalline glass. The heat treatment time becomes longer. Therefore, in order to meet the glass formability requirements and achieve the desired crystallization effect of the present application, in the present application, the molar percentage content of SiO2 is set at 64% to 70%, preferably 64% to 69.5%, and more preferably 67.5% to 69.5%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,SiO2的摩尔百分比可以为64%、65%、66%、67%、68%、69%、69.5%、70%、68.02%、65.37%、64.39%、68.21%、68.74%、68.10%或68.31%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of SiO2 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a mole percentage of oxide, can be 64%, 65%, 66%, 67%, 68%, 69%, 69.5%, 70%, 68.02%, 65.37%, 64.39%, 68.21%, 68.74%, 68.10% or 68.31%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
在本申请中,Al2O3可用于构建玻璃骨架,且是形成透锂长石不可缺少的组分。适量Al2O3可稳定玻璃网络结构,利于改善机械性能、化学耐久性能和化学强化效果,并抑制玻璃的分相,降低热膨胀系数、提高应变点。Al2O3含量过少时,玻璃具有热膨胀系数变高的倾向,其化学耐久性降低,且晶核变大,微晶玻璃容易发生白浊;Al2O3含量过多时,玻璃的熔融性变差,生产变得困难,且易析出莫来石等晶体使玻璃失透。因此,本申请中为了满足期望的晶相结构,使微晶玻璃或化学强化微晶玻璃获得期望的性能,使Al2O3的摩尔百分比含量为3.5%~5.0%,优选4%~4.8%,更优选4%~4.5%。In the present application, Al 2 O 3 can be used to construct the glass skeleton and is an indispensable component for the formation of petalite. An appropriate amount of Al 2 O 3 can stabilize the glass network structure, which is beneficial to improving the mechanical properties, chemical durability and chemical strengthening effect, and inhibits the phase separation of the glass, reduces the thermal expansion coefficient and increases the strain point. When the Al 2 O 3 content is too little, the glass tends to have a higher thermal expansion coefficient, its chemical durability is reduced, and the crystal nucleus becomes larger, and the microcrystalline glass is prone to white turbidity; when the Al 2 O 3 content is too much, the glass's solubility deteriorates, production becomes difficult, and crystals such as mullite are easily precipitated, causing the glass to lose clarity. Therefore, in order to meet the desired crystal phase structure and enable the microcrystalline glass or chemically strengthened microcrystalline glass to obtain the desired performance, the molar percentage of Al 2 O 3 in the present application is set to 3.5% to 5.0%, preferably 4% to 4.8%, and more preferably 4% to 4.5%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,Al2O3的摩尔百分比可以为3.5%、3.6%、3.7%、3.8%、3.9%、4%、4.1%、4.2%、4.4%、4.5%、4.8%、5.0%、4.51%、4.30%、4.33%、4.07%、4.37%、4.41%、4.31%或4.38%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of Al2O3 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxide, can be 3.5%, 3.6%, 3.7%, 3.8%, 3.9%, 4%, 4.1%, 4.2%, 4.4%, 4.5%, 4.8%, 5.0%, 4.51%, 4.30%, 4.33%, 4.07%, 4.37%, 4.41%, 4.31%, or 4.38%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请中,P2O5是玻璃的形成体氧化物,它以磷氧四面体[PO4]存在于网络结构中。P2O5在热处理过程中优先出现,首先使玻璃分相偏聚,形成无定形态的前驱体相Li3PO4,而后由Li3PO4作为非均匀成核点,硅酸锂等晶相依附无定形态的Li3PO4生长。随着P2O5含量的增加,非均成核点增多,以Li3PO4为成核点的晶粒得到有效细化,有利于提升微晶玻璃的整体透过率、玻璃的均匀性及降低b值。但当P2O5含量过多时,易生成较多的Li3PO4晶体,使得形成硅酸锂和透锂长石的Li2O含量不足,进而导致基材玻璃易析出石英晶体,造成微晶玻璃的透过率下降、微晶玻璃整体的光学均匀性下降。而当P2O5含量过少时,析出的晶体尺寸偏大,易使玻璃失透。因此,为实现本申请期望的晶化效果,使微晶玻璃或化学强化微晶玻璃获得期望的性能,使P2O5的摩尔百分比含量为0.7%~1.5%,优选0.8%~1.5%,更优选0.8%~1.2%。In the present application, P2O5 is a glass-forming oxide, which exists in the network structure as a phosphorus-oxygen tetrahedron [ PO4 ] . P2O5 appears preferentially during the heat treatment process, first causing the glass to phase-segregate and form an amorphous precursor phase Li3PO4 , and then using Li3PO4 as a non-uniform nucleation point, crystalline phases such as lithium silicate grow on the amorphous Li3PO4 . As the P2O5 content increases, the non-uniform nucleation points increase, and the grains with Li3PO4 as nucleation points are effectively refined, which is beneficial to improving the overall transmittance of the microcrystalline glass, the uniformity of the glass, and reducing the b value. However, when the P2O5 content is too much, more Li3PO4 crystals are easily generated, making the Li2O content for forming lithium silicate and petalite insufficient, which in turn causes the substrate glass to easily precipitate quartz crystals, resulting in a decrease in the transmittance of the microcrystalline glass and a decrease in the overall optical uniformity of the microcrystalline glass. When the P₂O₅ content is too low, the precipitated crystals are too large, which can easily cause the glass to lose clarity. Therefore, to achieve the desired crystallization effect and properties of the glass-ceramics or chemically strengthened glass-ceramics, the molar percentage of P₂O₅ is set to 0.7% to 1.5%, preferably 0.8% to 1.5%, and more preferably 0.8% to 1.2%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,P2O5的摩尔百分比可以为0.7%、0.8%、0.9%、1%、1.1%、1.2%、1.3%、1.4%、1.5%、1.17%、1.16%、1.14%、1.10%、0.95%、1.13%或1.22%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of P2O5 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxides , can be 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.17%, 1.16%, 1.14%, 1.10%, 0.95%, 1.13% or 1.22%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请中,适量ZrO2能提高玻璃的黏度、弹性模量、折射率、化学稳定性及降低玻璃的热膨胀系数。ZrO2在热处理后存在于残余玻璃相中,利于提升残余玻璃相的机械强度性能,但过量的ZrO2会增加基材玻璃的熔制难度,导致基材玻璃熔制过程出现析晶现象。因此,为满足玻璃成形性要求,并实现本申请期望的强度效果,使ZrO2的摩尔百分比含量在1.5%~3%,优选2.5%~3%,更优选2.6%~3%。In the present application, an appropriate amount of ZrO2 can increase the viscosity, elastic modulus, refractive index, chemical stability of the glass and reduce the thermal expansion coefficient of the glass. ZrO2 exists in the residual glass phase after heat treatment, which helps to improve the mechanical strength properties of the residual glass phase. However, excessive ZrO2 increases the difficulty of melting the substrate glass and causes crystallization during the substrate glass melting process. Therefore, in order to meet the glass formability requirements and achieve the desired strength effect of the present application, the molar percentage content of ZrO2 is 1.5% to 3%, preferably 2.5% to 3%, and more preferably 2.6% to 3%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,ZrO2的摩尔百分比可以为1.5%、1.6%、1.7%、1.8%、1.9%、2%、2.1%、2.2%、2.3%、2.4%、2.5%、2.6%、2.7%、2.8%、2.9%、3%、2.88%、2.93%、2.98%、2.77%、2.89%或2.92%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of ZrO2 in the composition of the substrate glass or the composition of the microcrystalline glass or the center of the chemically strengthened microcrystalline glass or the composition of the tensile stress layer can be 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2%, 2.1%, 2.2%, 2.3%, 2.4%, 2.5%, 2.6%, 2.7%, 2.8%, 2.9%, 3%, 2.88%, 2.93%, 2.98%, 2.77%, 2.89% or 2.92%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the microcrystalline glass or chemically strengthened microcrystalline glass with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened microcrystalline glass with the desired properties of the present application can be obtained.
在本申请中,Na2O属于网络外体氧化物,可提供游离氧,适量的Na2O利于改善玻璃的粘度,促进玻璃液的熔化和澄清,也利于促进二硅酸锂晶相的析出,降低玻璃的析晶倾向,增加玻璃的透过率。但过量的Na2O会影响玻璃的网络结构,进而影响微晶玻璃的强度性能。因此,为了确保微晶玻璃或化学强化微晶玻璃满足期望的结构,获得期望的性能,使Na2O的摩尔百分比含量为0~3%,优选0~2%,更优选0~1%。In this application, Na₂O is a network-external oxide that provides free oxygen. An appropriate amount of Na₂O improves the viscosity of the glass, promotes the melting and clarification of the glass liquid, and promotes the precipitation of lithium disilicate crystals, reducing the tendency of the glass to crystallize and increasing its transmittance. However, excessive Na₂O can affect the glass network structure and, in turn, the strength of the glass-ceramics. Therefore, to ensure that the glass-ceramics or chemically strengthened glass-ceramics meet the desired structure and achieve the desired properties, the molar percentage of Na₂O is 0-3%, preferably 0-2%, and more preferably 0-1%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,Na2O的摩尔百分比可以为0%、0.1%、0.2%、0.3%、0.4%、0.5%、0.6%、0.7%、0.8%、0.9%、1%、1.1%、1.2%、1.3%、1.4%、1.5%、1.6%、1.7%、1.8%、1.9%、2%、2.1%、2.2%、2.3%、2.4%、2.5%、2.6%、2.7%、2.8%、2.9%、3%、0.15%、1.68%、0.78%或0.09%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, in terms of molar percentage of oxides, in the composition of the substrate glass, the composition of the glass-ceramics, or the composition of the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, Na 2 The molar percentage of O can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2%, 2.1%, 2.2%, 2.3%, 2.4%, 2.5%, 2.6%, 2.7%, 2.8%, 2.9%, 3%, 0.15%, 1.68%, 0.78% or 0.09%, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the microcrystalline glass or chemically strengthened microcrystalline glass with the required performance of the present application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
在本申请中,K2O是玻璃网络外体氧化物,适量的K2O能降低玻璃的析晶倾向,增加玻璃的透明度和光泽。但K2O含量过多时,玻璃的结晶能力变强,玻璃容易失透,微晶玻璃容易破损。因此,为了确保微晶玻璃或化学强化微晶玻璃满足期望的结构,获得期望的性能,使K2O的摩尔百分比含量为0~1%,优选0~0.5%,更优选0~0.3%。In this application, K₂O is an oxide outside the glass network. An appropriate amount of K₂O can reduce the tendency of glass to crystallize and increase its transparency and gloss. However, excessive K₂O content can increase the glass's crystallization ability, making it susceptible to devitrification and breakage. Therefore, to ensure that the glass-ceramics or chemically strengthened glass-ceramics meet the desired structure and properties, the molar percentage of K₂O is 0-1%, preferably 0-0.5%, and more preferably 0-0.3%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,K2O的摩尔百分比可以为0%、0.1%、0.2%、0.3%、0.4%、0.5、0.6%、0.7%、0.8%、0.9%、1%、0.07%、0.06%或0.61%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of K2O in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxides , can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 0.07%, 0.06%, or 0.61%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics having the desired properties of the present application is obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application is obtained.
在本申请中,Li2O是透锂长石晶相和二硅酸锂晶相的主要组成成分,同时也是实现化学强化的必要成分。适量的Li2O有利于确保微晶玻璃的透明度、熔融成型效果、结晶能力、化学强化性能等均满足要求。当Li2O含量过少时,不仅易使玻璃析出杂质晶相,如莫来石等,使玻璃失透,也易使玻璃熔融性降低或黏度升高,导致基材玻璃的成型变难;Li2O含量过多时,则易影响玻璃的网络结构,也易使玻璃的结晶能力变的过强,增加玻璃的失透倾向。因此,为了获得满足期望晶相结构、光学性能以及机械强度性能的微晶玻璃或化学强化微晶玻璃,使Li2O的摩尔百分比含量为20%~26%,优选20.5%~25%,更优选20.5%~23.5%。In the present application, Li2O is the main component of the petalite crystal phase and the lithium disilicate crystal phase, and is also an essential component for achieving chemical strengthening. An appropriate amount of Li2O is beneficial for ensuring that the transparency, melt forming effect, crystallization ability, chemical strengthening performance, etc. of the microcrystalline glass meet the requirements. When the Li2O content is too low, not only will the glass easily precipitate impurity crystal phases such as mullite, causing the glass to lose clarity, but it will also easily reduce the glass's meltability or increase its viscosity, making the molding of the base glass difficult; when the Li2O content is too high, it will easily affect the network structure of the glass and easily make the glass's crystallization ability too strong, increasing the glass's tendency to lose clarity. Therefore, in order to obtain microcrystalline glass or chemically strengthened microcrystalline glass that meets the desired crystal phase structure, optical properties, and mechanical strength properties, the molar percentage of Li2O is 20% to 26%, preferably 20.5% to 25%, and more preferably 20.5% to 23.5%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,Li2O的摩尔百分比可以为20%、20.5%、21%、21.5%、22%、22.5%、23%、23.5%、24%、24.5%、25%、25.5%、26%、22.40%、23.17%、25.68%、22.47%、21.48%或22.43%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of Li₂O in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a molar percentage of oxide, can be 20%, 20.5%, 21%, 21.5%, 22%, 22.5%, 23%, 23.5%, 24%, 24.5%, 25%, 25.5%, 26%, 22.40%, 23.17%, 25.68%, 22.47%, 21.48%, or 22.43%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics having the desired properties of the present application is obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application is obtained.
在本申请中,CaO能够降低高温粘度,有利于玻璃成型,同时能够增强网络结构,使微晶玻璃在强化过程中的应力收益得到增强。CaO含量过多时,过多CaO残余在玻璃相中,与主晶相产生折射率差,会导致微晶玻璃的透过率降低、雾度增大。因此,为了获得满足期望光学性能和机械强度性能的微晶玻璃或化学强化微晶玻璃,使CaO的摩尔百分比含量为0~1.5%,优选0%~1%,更优选0.5%~1%。In the present application, CaO can reduce high-temperature viscosity, which is beneficial for glass molding. It can also strengthen the network structure, thereby enhancing the stress yield of the glass-ceramics during the strengthening process. When the CaO content is too high, too much CaO remains in the glass phase, resulting in a refractive index difference with the main crystalline phase, which will lead to a decrease in the transmittance of the glass-ceramics and an increase in haze. Therefore, in order to obtain glass-ceramics or chemically strengthened glass-ceramics that meet the desired optical properties and mechanical strength properties, the molar percentage of CaO is set to 0-1.5%, preferably 0%-1%, and more preferably 0.5%-1%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,CaO的摩尔百分比可以为0%、0.1%、0.2%、0.3%、0.4%、0.5%、0.6%、0.7%、0.8%、0.9%、1%、1.1%、1.2%、1.3%、1.4%、1.5%、1.29%、0.89%、0.93%、0.73%或0.52%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of CaO in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a mole percentage of oxide, can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.29%, 0.89%, 0.93%, 0.73% or 0.52%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请中,B2O3有助于降低基材玻璃的熔融温度,提升微晶玻璃或化学强化微晶玻璃的透过率、整体均匀性等性能。但当B2O3加入量过多时,会使微晶玻璃或化学强化微晶玻璃的应力下降,同时,残余玻璃相中B2O3含量增加会降低残余玻璃相的粘度,促进一硅酸锂等晶体的生长,影响微晶玻璃或化学强化微晶玻璃的光学透过率。因此,为了获得满足期望光学性能和机械强度性能的微晶玻璃或化学强化微晶玻璃,使B2O3的摩尔百分比含量为0~2%,优选0~1%,更优选0%~0.8%。In this application, B2O3 helps lower the melting temperature of the substrate glass and improve the transmittance, overall uniformity, and other properties of the glass- ceramics or chemically strengthened glass-ceramics. However, when too much B2O3 is added, the stress of the glass-ceramics or chemically strengthened glass-ceramics decreases. Furthermore, the increased B2O3 content in the residual glass phase reduces the viscosity of the residual glass phase, promoting the growth of crystals such as lithium monosilicate, and affecting the optical transmittance of the glass-ceramics or chemically strengthened glass-ceramics. Therefore, to obtain glass-ceramics or chemically strengthened glass-ceramics that meet the desired optical and mechanical strength properties, the molar percentage of B2O3 is set to 0-2%, preferably 0-1%, and more preferably 0-0.8%.
在一些实施方式中,以氧化物的摩尔百分比计,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,B2O3的摩尔百分比可以为0%、0.1%、0.2%、0.3%、0.4%、0.5%、0.6%、0.7%、0.8%、0.9%、1%、1.1%、1.2%、1.3%、1.4%、1.5%、1.6%、1.7%、1.8%、1.9%、2%或0.08%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the molar percentage of B2O3 in the composition of the substrate glass, the composition of the glass-ceramics, or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, measured as a mole percentage of oxides , can be 0%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2%, or 0.08%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the glass-ceramics or chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,ZrO2的摩尔百分比[ZrO2]、CaO的摩尔百分比[CaO]、P2O5的摩尔百分比[P2O5]、Na2O的摩尔百分比[Na2O]、K2O的摩尔百分比[K2O]和B2O3的摩尔百分比[B2O3],满足如下关系:In some embodiments of the present application, in the composition of the substrate glass or the composition of the glass-ceramics or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer, the molar percentage of ZrO 2 [ZrO 2 ], the molar percentage of CaO [CaO], the molar percentage of P 2 O 5 [P 2 O 5 ], the molar percentage of Na 2 O [Na 2 O], the molar percentage of K 2 O [K 2 O], and the molar percentage of B 2 O 3 [B 2 O 3 ] satisfy the following relationship:
3.5%≤([ZrO2]+[CaO]+[P2O5])/EXP([Na2O]+[K2O]+[B2O3])≤5.5%,优选为,4.5%≤([ZrO2]+[CaO]+[P2O5])/EXP([Na2O]+[K2O]+[B2O3])≤5.3%。需要说明的是,本申请中针对各氧化物的含量关系式,是以氧化物摩尔计的含量百分比代入各公式的,摩尔单位不参与公式的计算。通过调整各氧化物的含量满足特定的含量关系,利于获得满足期望机械强度性能的微晶玻璃或化学强化微晶玻璃。3.5%≤([ZrO 2 ]+[CaO]+[P 2 O 5 ])/EXP([Na 2 O]+[K 2 O]+[B 2 O 3 ])≤5.5%, preferably, 4.5%≤([ZrO 2 ]+[CaO]+[P 2 O 5 ])/EXP([Na 2 O]+[K 2 O]+[B 2 O 3 ])≤5.3%. It should be noted that in the present application, the content relationship formulas for the various oxides are substituted into the formulas based on the percentage content calculated as the oxide mole, and the molar unit is not used in the calculation of the formulas. By adjusting the content of the various oxides to satisfy a specific content relationship, it is advantageous to obtain microcrystalline glass or chemically strengthened microcrystalline glass that meets the desired mechanical strength properties.
在一些实施方式中,([ZrO2]+[CaO]+[P2O5])/EXP([Na2O]+[K2O]+[B2O3])的值可以为3.5%、4.0%、4.5%、4.6%、4.7%、4.8%、4.9%、5%、5.1%、5.2%、5.3%、5.4%、5.5%、4.97%、5.29%、4.79%、4.53%、4.52%或4.65%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the value of ([ZrO 2 ]+[CaO]+[P 2 O 5 ])/EXP([Na 2 O]+[K 2 O]+[B 2 O 3 ]) can be 3.5%, 4.0%, 4.5%, 4.6%, 4.7%, 4.8%, 4.9%, 5%, 5.1%, 5.2%, 5.3%, 5.4%, 5.5%, 4.97%, 5.29%, 4.79%, 4.53%, 4.52%, or 4.65%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the micro-ceramics or chemically strengthened micro-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened micro-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,P2O5的摩尔百分比[P2O5]和Al2O3的摩尔百分比[Al2O3],满足如下关系:In some embodiments of the present application, the molar percentage of P2O5 [ P2O5 ] and the molar percentage of Al2O3 [ Al2O3 ] in the composition of the substrate glass, the composition of the glass-ceramics, or the composition of the center of the chemically strengthened glass-ceramics or the tensile stress layer satisfy the following relationship:
5%≤[P2O5]+[Al2O3]≤6%,优选为,5.0%≤[P2O5]+[Al2O3]≤5.6%。通过调整P2O5和Al2O3的含量满足特定的范围,利于获得满足期望晶相结构和应力结构的微晶玻璃或化学强化微晶玻璃。5%≤ [P2O5 ] + [ Al2O3 ]≤6%, preferably, 5.0%≤ [ P2O5 ]+ [ Al2O3 ]≤5.6%. By adjusting the contents of P2O5 and Al2O3 to meet specific ranges, it is beneficial to obtain microcrystalline glass or chemically strengthened microcrystalline glass meeting the desired crystal structure and stress structure.
在一些实施方式中,[P2O5]+[Al2O3]的值可以为5%、5.1%、5.2%、5.3%、5.4%、5.5%、5.6%、5.7%、5.8%、5.9%、6%、5.49%、5.21%、5.47%、5.36%或5.44%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。In some embodiments, the value of [P 2 O 5 ] + [Al 2 O 3 ] can be 5%, 5.1%, 5.2%, 5.3%, 5.4%, 5.5%, 5.6%, 5.7%, 5.8%, 5.9%, 6%, 5.49%, 5.21%, 5.47%, 5.36%, or 5.44%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the micro-ceramics or chemically strengthened micro-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the micro-ceramics or chemically strengthened micro-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,基材玻璃的组成或微晶玻璃的组成或化学强化微晶玻璃的中心处或张应力层的组成中,B2O3的摩尔百分比[B2O3]、Al2O3的摩尔百分比[Al2O3]和SiO2的摩尔百分比[SiO2],满足如下关系:In some embodiments of the present application, the molar percentage of B 2 O 3 [B 2 O 3 ], the molar percentage of Al 2 O 3 [Al 2 O 3 ], and the molar percentage of SiO 2 [SiO 2 ] in the composition of the substrate glass or the composition of the glass- ceramics or the center of the chemically strengthened glass-ceramics or the composition of the tensile stress layer satisfy the following relationship:
15≤([SiO2]+2×[B2O3])/[Al2O3]≤17,优选为,15.0≤([SiO2]+2×[B2O3])/[Al2O3]≤16.5。通过调整SiO2、B2O3和Al2O3的含量满足特定的范围,利于获得满足期望固有强度和应力结构的微晶玻璃或化学强化微晶玻璃。15≤([SiO 2 ]+2×[B 2 O 3 ])/[Al 2 O 3 ]≤17, preferably, 15.0≤([SiO 2 ]+2×[B 2 O 3 ])/[Al 2 O 3 ]≤16.5. By adjusting the contents of SiO 2 , B 2 O 3 , and Al 2 O 3 to meet specific ranges, it is advantageous to obtain glass-ceramics or chemically strengthened glass-ceramics that meet desired inherent strength and stress structure.
在一些实施方式中,([SiO2]+2×[B2O3])/[Al2O3]的值可以为15、15.1、15.2、15.3、15.4、15.5、15.6、15.7、15.8、15.9、16、16.5、17、15.86、15.82、15.61或15.95,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的微晶玻璃或化学强化微晶玻璃即可。In some embodiments, the value of ([SiO 2 ]+2×[B 2 O 3 ])/[Al 2 O 3 ] can be 15, 15.1, 15.2, 15.3, 15.4, 15.5, 15.6, 15.7, 15.8, 15.9, 16, 16.5, 17, 15.86, 15.82, 15.61, or 15.95, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the micro-ceramics or chemically strengthened micro-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the micro-ceramics or chemically strengthened micro-ceramics having the desired properties of the present application can be obtained.
本申请中,“透锂长石晶相和二硅酸锂晶相具有比化学强化微晶玻璃中存在的其他晶相更高的质量百分数”或“以透锂长石和二硅酸锂作为主要晶相”或其他类似表述,指的是,透锂长石晶相和二硅酸锂晶相的质量之和总共占了根据本申请实施方式的化学强化微晶玻璃的所有晶相的大于80质量百分比(质量%)。在本申请的一些实施方式中,化学强化微晶玻璃中,透锂长石晶相和二硅酸锂晶相的质量之和占了化学强化微晶玻璃的所有晶相的80wt%~100wt%,优选为,在化学强化微晶玻璃的所有晶相中,透锂长石晶相和二硅酸锂晶相的质量之和占比在85wt%~100wt%。在一些实施方式中,在化学强化微晶玻璃的所有晶相中,透锂长石晶相和二硅酸锂晶相的质量占比之和可以为80wt%、80.5wt%、81wt%、81.5wt%、82wt%、82.5wt%、83wt%、83.5wt%、84wt%、84.5wt%、85wt%、85.5wt%、86wt%、86.5wt%、87wt%、87.5wt%、88wt%、88.5wt%、89wt%、89.5wt%、90wt%、95wt%或100wt%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In the present application, “the petalite crystalline phase and the lithium disilicate crystalline phase have a higher mass percentage than other crystalline phases present in the chemically strengthened glass-ceramics” or “petalite and lithium disilicate are the main crystalline phases” or other similar expressions mean that the sum of the mass of the petalite crystalline phase and the lithium disilicate crystalline phase accounts for more than 80 mass percent (mass %) of all crystalline phases of the chemically strengthened glass-ceramics according to the embodiments of the present application. In some embodiments of the present application, in the chemically strengthened glass-ceramics, the sum of the mass of the petalite crystalline phase and the lithium disilicate crystalline phase accounts for 80wt% to 100wt% of all crystalline phases of the chemically strengthened glass-ceramics, and preferably, among all crystalline phases of the chemically strengthened glass-ceramics, the sum of the mass of the petalite crystalline phase and the lithium disilicate crystalline phase accounts for 85wt% to 100wt%. In some embodiments, in all crystalline phases of the chemically strengthened glass-ceramics, the sum of the mass proportions of the petalite crystalline phase and the lithium disilicate crystalline phase can be 80 wt%, 80.5 wt%, 81 wt%, 81.5 wt%, 82 wt%, 82.5 wt%, 83 wt%, 83.5 wt%, 84 wt%, 84.5 wt%, 85 wt%, 85.5 wt%, 86 wt%, 86.5 wt%, 87 wt%, 87.5 wt%, 88 wt%, 88.5 wt%, 89 wt%, 89.5 wt%, 90 wt%, 95 wt% or 100 wt%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃中,平均晶粒尺寸不超过100nm,优选为,平均晶粒尺寸不超过50nm,更优选为,平均晶粒尺寸为15~30nm。适宜的平均晶粒尺寸利于使微晶玻璃兼具优异的光学性能和高的本征强度,而如果平均晶粒尺寸过高,微晶玻璃容易失透,而且化学强化效果也会受到影响。本申请中,通过使化学强化微晶玻璃满足适当的平均晶粒尺寸,利于确保化学强化微晶玻璃实现优异的机械强度性能和优异的光学性能。In some embodiments of the present application, the chemically strengthened glass-ceramics have an average grain size of no more than 100 nm, preferably no more than 50 nm, and more preferably, an average grain size of 15 to 30 nm. An appropriate average grain size helps the glass-ceramics achieve both excellent optical properties and high intrinsic strength. However, if the average grain size is too high, the glass-ceramics are prone to devitrification, and the chemical strengthening effect is also affected. In the present application, by ensuring that the chemically strengthened glass-ceramics meet an appropriate average grain size, it is beneficial to ensure that the chemically strengthened glass-ceramics achieves excellent mechanical strength and excellent optical properties.
在一些实施方式中,化学强化微晶玻璃的平均晶粒尺寸可以为100nm、50nm、40nm、35nm、30nm、25nm、20nm、15nm、19.7nm、18.6nm、20.8nm、20.3nm、25.2nm、23.2nm、22.6nm或10nm,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the average grain size of the chemically strengthened glass-ceramics can be 100 nm, 50 nm, 40 nm, 35 nm, 30 nm, 25 nm, 20 nm, 15 nm, 19.7 nm, 18.6 nm, 20.8 nm, 20.3 nm, 25.2 nm, 23.2 nm, 22.6 nm, or 10 nm, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃的结晶度不低于70%,优选为,化学强化微晶玻璃的结晶度为80%~90%,更优选为,化学强化微晶玻璃的结晶度为85%~90%。应理解的是,本申请中,微晶玻璃在进行化学强化处理得到化学强化微晶玻璃后,其结晶度并不会发生明显变化,也即,微晶玻璃的结晶度与化学强化微晶玻璃的结晶度相同或基本相同。微晶玻璃的结晶度越高,越有利于其获得高的机械强度性能和高的抗损坏性能。但结晶度过高,易影响微晶玻璃的化学强化效果,导致制备具有高应力水平的化学强化微晶玻璃的化学强化时间延长,也易影响微晶玻璃的光学性能。本申请中,通过使微晶玻璃满足期望的结晶度,利于使其制得的化学强化微晶玻璃也满足期望的结晶度,更利于获得满足期望的高机械强度性能、高抗损坏性能和优异光学性能的化学强化微晶玻璃。In some embodiments of the present application, the crystallinity of the chemically strengthened glass-ceramics is not less than 70%. Preferably, the crystallinity of the chemically strengthened glass-ceramics is 80% to 90%, and more preferably, the crystallinity of the chemically strengthened glass-ceramics is 85% to 90%. It should be understood that in the present application, the crystallinity of the glass-ceramics does not change significantly after chemical strengthening to obtain the chemically strengthened glass-ceramics. That is, the crystallinity of the glass-ceramics is the same or substantially the same as the crystallinity of the chemically strengthened glass-ceramics. The higher the crystallinity of the glass-ceramics, the more conducive it is to obtaining high mechanical strength and high damage resistance. However, excessive crystallinity can easily affect the chemical strengthening effect of the glass-ceramics, resulting in a prolonged chemical strengthening time for preparing chemically strengthened glass-ceramics with high stress levels, and can also easily affect the optical properties of the glass-ceramics. In the present application, by ensuring that the glass-ceramics meet the desired crystallinity, it is beneficial for the chemically strengthened glass-ceramics obtained to also meet the desired crystallinity, which is more conducive to obtaining chemically strengthened glass-ceramics that meet the desired high mechanical strength, high damage resistance, and excellent optical properties.
在一些实施方式中,化学强化微晶玻璃的结晶度可以为70%、72%、74%、76%、78%、80%、81%、82%、83%、84%、85%、86%、87%、88%、89%、86.2%、88.6%、87.5%、87.2%、86.5%或90%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the crystallinity of the chemically strengthened glass-ceramics can be 70%, 72%, 74%, 76%, 78%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 86.2%, 88.6%, 87.5%, 87.2%, 86.5%, or 90%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃的杨氏模量大于100GPa,优选为,杨氏模量大于105GPa,更优选为,杨氏模量为110GPa~120GPa。应理解的是,本申请中,微晶玻璃在进行化学强化处理得到化学强化微晶玻璃后,其杨氏模量并不会发生下降,也即,当微晶玻璃的杨氏模量大于100GPa时,其制得的化学强化微晶玻璃的杨氏模量也应大于100GPa。较高的杨氏模量,利于确保化学强化微晶玻璃具有高的机械强度性能和高的抗损坏性能。In some embodiments of the present application, the Young's modulus of the chemically strengthened glass-ceramics is greater than 100 GPa, preferably, greater than 105 GPa, and more preferably, between 110 GPa and 120 GPa. It should be understood that, in the present application, the Young's modulus of the glass-ceramics does not decrease after chemical strengthening treatment to obtain the chemically strengthened glass-ceramics. That is, when the Young's modulus of the glass-ceramics is greater than 100 GPa, the Young's modulus of the chemically strengthened glass-ceramics obtained should also be greater than 100 GPa. A higher Young's modulus helps ensure that the chemically strengthened glass-ceramics have high mechanical strength and high damage resistance.
在一些实施方式中,化学强化微晶玻璃的杨氏模量可以为101GPa、102GPa、103GPa、104GPa、105GPa、106GPa、107GPa、108GPa、109GPa、110GPa、111GPa、112GPa、113GPa、114GPa、115GPa、116GPa、117GPa、118GPa、112.04GPa、113.41GPa、112.25GPa、113.64GPa、115.25GPa、116.621GPa、115.07GPa、119GPa或120GPa,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the Young's modulus of the chemically strengthened glass-ceramics can be 101 GPa, 102 GPa, 103 GPa, 104 GPa, 105 GPa, 106 GPa, 107 GPa, 108 GPa, 109 GPa, 110 GPa, 111 GPa, 112 GPa, 113 GPa, 114 GPa, 115 GPa, 116 GPa, 117 GPa, 118 GPa, 112.04 GPa, 113.41 GPa, 112.25 GPa, 113.64 GPa, 115.25 GPa, 116.621 GPa, 115.07 GPa, 119 GPa or 120 GPa, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the required performance of the present application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃的b值<1.0,优选为,b值<0.70,更优选为,b值≤0.60。应理解的是,本申请中,微晶玻璃在进行化学强化处理得到化学强化微晶玻璃后,其光学性能并不会发生明显变化,也即,微晶玻璃的b值、透过率等与化学强化微晶玻璃的b值、透过率等相同或基本相同。本申请中,b值指的是在D65光源下测得的光学b值,本申请采用柯尼卡美能达CM-3600A,以透过率模式测试b值,结果中显示b(D65)。b值越小,越能确保微晶玻璃实现较好的显示效果,b值偏大时,微晶玻璃会出现不期望的颜色,导致其显示效果无法满足显示屏盖板玻璃的应用要求。In some embodiments of the present application, the b value of the chemically strengthened microcrystalline glass is less than 1.0, preferably, the b value is less than 0.70, and more preferably, the b value is ≤ 0.60. It should be understood that in the present application, after the microcrystalline glass is chemically strengthened to obtain chemically strengthened microcrystalline glass, its optical properties will not change significantly, that is, the b value, transmittance, etc. of the microcrystalline glass are the same or substantially the same as the b value, transmittance, etc. of the chemically strengthened microcrystalline glass. In the present application, the b value refers to the optical b value measured under the D65 light source. This application uses Konica Minolta CM-3600A to test the b value in transmittance mode, and b(D65) is displayed in the result. The smaller the b value, the better the display effect of the microcrystalline glass. When the b value is too large, the microcrystalline glass will appear unexpected color, resulting in its display effect failing to meet the application requirements of the display cover glass.
在一些实施方式中,化学强化微晶玻璃的b值可以为0.70、0.65、0.60、0.55、0.50、0.45、0.40、0.35、0.30、0.25、0.39、0.49、0.47、0.59、0.48、0.52、0.32、0.37、0.26或0.20,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, the b-value of the chemically strengthened glass-ceramics can be 0.70, 0.65, 0.60, 0.55, 0.50, 0.45, 0.40, 0.35, 0.30, 0.25, 0.39, 0.49, 0.47, 0.59, 0.48, 0.52, 0.32, 0.37, 0.26 or 0.20, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired properties of the present application can be obtained.
在本申请的一些实施方式中,化学强化微晶玻璃在可见光波长范围内是透明的,优选地,对于550nm波长光而言,化学强化微晶玻璃的透过率≥85%,优选为,透过率≥90%,更优选为,透过率≥90.29%。满足该透过率的化学强化微晶玻璃,能够确保具有较好的透光性,透明效果较好,适合用在对显示效果有要求的显示屏中。这里的“可见光波长范围”指360nm-740nm波长的光。In some embodiments of the present application, the chemically strengthened glass-ceramics is transparent within the visible light wavelength range. Preferably, for light with a wavelength of 550nm, the transmittance of the chemically strengthened glass-ceramics is ≥85%, preferably ≥90%, and more preferably ≥90.29%. Chemically strengthened glass-ceramics meeting this transmittance ensures good light transmittance and transparency, making them suitable for use in display screens with demanding visual effects. The "visible light wavelength range" here refers to light with a wavelength of 360nm-740nm.
在一些实施方式中,对于550nm波长光而言,化学强化微晶玻璃的透过率可以为85%、90%、90.10%、90.20%、90.30%、90.40%、90.50%、91.00%、91.05%、91.14%、90.69%、90.81%、90.29%、90.77%、90.42%、91.08%、91.14%或92.00%,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, for light with a wavelength of 550 nm, the transmittance of the chemically strengthened glass-ceramics can be 85%, 90%, 90.10%, 90.20%, 90.30%, 90.40%, 90.50%, 91.00%, 91.05%, 91.14%, 90.69%, 90.81%, 90.29%, 90.77%, 90.42%, 91.08%, 91.14% or 92.00%, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the desired performance of the present application can be obtained.
在本申请的一些实施方式中,采用莫氏硬度等级为6且在水平投影上笔尖呈35°角的莫氏硬度笔,使莫氏硬度笔的笔尖沿厚度方向,垂直刺入化学强化微晶玻璃中,当刺入深度为80μm时,所需要施加的载荷F80μm≥100N,优选地,所需要施加的载荷F80μm≥110N。在一些实施方式中,当刺入深度为80μm时,所需要施加的载荷F80μm可以为100N、105N、110N、115N、120N、125N、130N、140N、145N、150N、117.1N、128.6N、121.5N、110.6N、103.3N、100.12N、106.7N、108.3N、132.5N或103.2N,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments of the present application, a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used. The tip of the Mohs hardness pen is vertically penetrated into the chemically strengthened glass-ceramics along the thickness direction. When the penetration depth is 80 μm, the load F 80 μm required to be applied is ≥100 N. Preferably, the load F 80 μm required to be applied is ≥110 N. In some embodiments, when the penetration depth is 80 μm, the load F 80 μm required to be applied can be 100 N, 105 N, 110 N, 115 N, 120 N, 125 N, 130 N, 140 N, 145 N, 150 N, 117.1 N, 128.6 N, 121.5 N, 110.6 N, 103.3 N, 100.12 N, 106.7 N, 108.3 N, 132.5 N, or 103.2 N, or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened micro-ceramics having the desired properties of the present application can be obtained. It should be understood that, in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened micro-ceramics having the desired properties of the present application can be obtained.
在本申请的一些实施方式中,采用莫氏硬度等级为6且在水平投影上笔尖呈35°角的莫氏硬度笔,使莫氏硬度笔的笔尖沿厚度方向,垂直刺入化学强化微晶玻璃中,化学强化微晶玻璃满足: 优选为更优选为其中h'为莫氏硬度笔刺入化学强化微晶玻璃的深度,θ角为莫氏硬度笔在水平投影上笔尖呈现的角度,为35°。In some embodiments of the present application, a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used, and the tip of the Mohs hardness pen is vertically inserted into the chemically strengthened micro-ceramics along the thickness direction. The chemically strengthened micro-ceramics meets the following requirements: Preferably More preferably Where h' is the depth of the Mohs hardness pen penetrating into the chemically strengthened micro-ceramic glass, and the angle θ is the angle of the Mohs hardness pen tip in horizontal projection, which is 35°.
在一些实施方式中,采用莫氏硬度等级为6且在水平投影上笔尖呈35°角的莫氏硬度笔,使莫氏硬度笔的笔尖沿厚度方向,垂直刺入化学强化微晶玻璃中时,h'为莫氏硬度笔刺入化学强化微晶玻璃的深度,θ=35°,的值可以为8.3×108MPa·μm4、8.5×108MPa·μm4、9.0×108MPa·μm4、9.4×108MPa·μm4、9.9×108MPa·μm4、9.8×108MPa·μm4、9.2×108MPa·μm4、8.8×108MPa·μm4、9.1×108MPa·μm4、9.5×108MPa·μm4、1.0×109MPa·μm4、1.1×109MPa·μm4或1.2×109MPa·μm4,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments, a Mohs hardness pen with a Mohs hardness rating of 6 and a tip angle of 35° in horizontal projection is used. When the tip of the Mohs hardness pen is vertically inserted into the chemically strengthened glass-ceramics along the thickness direction, h' is the depth of the Mohs hardness pen penetrating the chemically strengthened glass-ceramics, θ=35°, The value can be 8.3×10 8 MPa·μm 4 , 8.5×10 8 MPa·μm 4 , 9.0×10 8 MPa·μm 4 , 9.4×10 8 MPa·μm 4 , 9.9×10 8 MPa·μm 4 , 9.8×10 8 MPa·μm 4 , 9.2×10 8 MPa·μm 4 , 8.8×10 8 MPa·μm 4 , 9.1×10 8 MPa·μm 4 , 9.5×10 8 MPa·μm 4 , 1.0×10 9 MPa·μm 4 , 1.1×10 9 MPa·μm 4 or 1.2×10 9 MPa·μm 4 , or can be a value within a numerical range consisting of any two of the above specific values as endpoints, as long as the chemically strengthened glass-ceramics with the properties required by the present application can be obtained. It should be understood that in specific embodiments, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics with the properties required by the present application can be obtained.
在本申请的一些实施方式中,对化学强化微晶玻璃进行抗砂纸跌落测试,采用的砂纸为80目砂纸,化学强化微晶玻璃的平均抗砂纸跌落高度≥0.88m,优选为,化学强化微晶玻璃的平均抗砂纸跌落高度≥1.1m。在一些实施方式中,化学强化微晶玻璃在80目砂纸上跌落测试时,平均抗砂纸跌落高度可以为0.88m、1.1m、1.11m、1.12m、1.13m、1.14m、1.15m、1.16m、1.17m、1.18m、1.19m、1.2m、1.25m、1.28m、1.3m、1.35m、1.4m、1.45m、1.5m、1.55m、1.6m、1.65m、1.7m、1.75m、1.8m、1.85m、1.9m、1.95m或2m,或者可以为处于上述任意2个具体数值作为端点构成的数值范围内的数值,只要能得到本申请所需性能的化学强化微晶玻璃即可。应该理解的是,在具体实施方式中,任意上述范围可以与任意其他范围相结合,只要能得到本申请所需性能的化学强化微晶玻璃即可。In some embodiments of the present application, the chemically strengthened microcrystalline glass is subjected to a sandpaper drop resistance test, and the sandpaper used is 80-mesh sandpaper. The average sandpaper drop resistance height of the chemically strengthened microcrystalline glass is ≥0.88m. Preferably, the average sandpaper drop resistance height of the chemically strengthened microcrystalline glass is ≥1.1m. In some embodiments, when the chemically strengthened microcrystalline glass is dropped on 80-grit sandpaper in a test, the average sandpaper drop resistance height can be 0.88m, 1.1m, 1.11m, 1.12m, 1.13m, 1.14m, 1.15m, 1.16m, 1.17m, 1.18m, 1.19m, 1.2m, 1.25m, 1.28m, 1.3m, 1.35m, 1.4m, 1.45m, 1.5m, 1.55m, 1.6m, 1.65m, 1.7m, 1.75m, 1.8m, 1.85m, 1.9m, 1.95m or 2m, or it can be a value within the numerical range formed by any two of the above specific values as endpoints, as long as the chemically strengthened microcrystalline glass with the required performance of the present application can be obtained. It should be understood that, in a specific embodiment, any of the above ranges can be combined with any other ranges, as long as the chemically strengthened glass-ceramics having the desired properties of the present application can be obtained.
前述介绍了化学强化微晶玻璃的组成成分、晶相结构和应力结构等内容以后,下面对化学强化微晶玻璃的制备方法进行具体介绍。After introducing the composition, crystal structure and stress structure of chemically strengthened microcrystalline glass, the preparation method of chemically strengthened microcrystalline glass is introduced in detail below.
在本申请中,化学强化微晶玻璃的制备过程主要包括:微晶玻璃的制备过程和化学强化处理过程,而微晶玻璃的制备过程主要包括:基材玻璃的制备过程和基材玻璃的热处理过程(通过热处理,使基材玻璃中形成晶相,即,制备微晶玻璃的过程)。In this application, the preparation process of chemically strengthened microcrystalline glass mainly includes: the preparation process of microcrystalline glass and the chemical strengthening treatment process, and the preparation process of microcrystalline glass mainly includes: the preparation process of substrate glass and the heat treatment process of substrate glass (through heat treatment, a crystalline phase is formed in the substrate glass, that is, the process of preparing microcrystalline glass).
本申请中,可以采用现有技术中的成型方法制备基材玻璃,本申请对此没有任何限制,例如,基材玻璃的成型方式可以包括但不限于浮法、溢流、压延或浇铸工艺。示例性的,按配方将各组分混合均匀,熔融成型后,进行冷却、退火处理,即可得到基材玻璃。In this application, the substrate glass can be prepared using conventional molding methods, without limitation. For example, the substrate glass can be molded using methods including, but not limited to, float, overflow, rolling, or casting processes. For example, the substrate glass can be obtained by uniformly mixing the components according to a formula, melting and forming the components, and then cooling and annealing the components.
示例性的,按配方比例配置各原材料(工业常规原料),加入澄清剂,然后混合一段时间,得到混料均匀的原料混合物。将原料混合物放入铂金坩埚或熔炉中,加热至1550℃~1650℃,优选在熔融温度条件下保温5h及以上,然后倒入成型模具中冷却成型,优选冷却至900℃左右,之后放入退火炉中进行退火处理,优选退火温度为450℃~500℃,优选退火时间为12~48h,再之后随炉冷却至室温,即可得到基材玻璃。本领域技术人员可以根据需求选择澄清剂的种类和用量,其不需要付出创造性劳动。进一步的,澄清剂可以包括但不局限氯化钠、氧化锡、氧化锑或氧化砷等中的一种或多种,澄清剂添加量可以为各原料物质总量的0-1wt%。Exemplarily, each raw material (conventional industrial raw material) is configured according to the formula ratio, a clarifier is added, and then mixed for a period of time to obtain a uniform raw material mixture. The raw material mixture is placed in a platinum crucible or furnace, heated to 1550°C to 1650°C, preferably kept warm for 5 hours or more under melting temperature conditions, then poured into a molding mold for cooling and molding, preferably cooled to about 900°C, and then placed in an annealing furnace for annealing treatment, preferably the annealing temperature is 450°C to 500°C, and the annealing time is preferably 12 to 48 hours, and then cooled to room temperature with the furnace to obtain the substrate glass. Those skilled in the art can select the type and amount of the clarifier according to their needs, and they do not need to pay creative labor. Further, the clarifier can include but is not limited to one or more of sodium chloride, tin oxide, antimony oxide or arsenic oxide, and the amount of the clarifier added can be 0-1wt% of the total amount of each raw material.
本申请的一些实施方式中,基材玻璃的热处理过程可以包括核化处理和/或晶化处理,优选采用核化处理和晶化处理。在一些实施方式中,晶化处理包括一步晶化处理或两步晶化处理。在一些实施方式中,为了制备曲面微晶玻璃,可采用两步晶化处理,当采用两步晶化处理时,第二步晶化处理为将第一步晶化处理所得的晶化玻璃原材加热到晶化温度并进行3D热弯成型处理。In some embodiments of the present application, the heat treatment process of the substrate glass may include a nucleation process and/or a crystallization process, preferably a nucleation process and a crystallization process. In some embodiments, the crystallization process includes a one-step crystallization process or a two-step crystallization process. In some embodiments, in order to prepare curved micro-ceramics, a two-step crystallization process may be used. When a two-step crystallization process is used, the second step crystallization process is to heat the crystallized glass raw material obtained by the first step crystallization process to the crystallization temperature and perform a 3D hot bending process.
本申请的一些实施方式中,为了使微晶玻璃得到所期望的物化性质,对基材玻璃进行热处理时,可以进行一步热处理,也可以进行两步或多步热处理。如进行一步热处理,则指不单独进行成核处理(即,核化处理),直接进行一步升温,将成核、目标晶体生长在一步升温过程所达到的温度中进行,可理解为直接进行晶化处理。如进行两步热处理,则指进行了两步升温过程,先进行成核处理,即核化处理,再进行目标晶体生长处理,即晶化处理。In some embodiments of the present application, in order to obtain the desired physicochemical properties of the microcrystalline glass, when the substrate glass is heat-treated, a one-step heat treatment can be performed, or a two-step or multi-step heat treatment can be performed. If a one-step heat treatment is performed, it means that no nucleation treatment (i.e., nucleation treatment) is performed separately, and a one-step heating process is directly performed, and nucleation and target crystal growth are carried out at the temperature reached by the one-step heating process, which can be understood as directly performing a crystallization process. If a two-step heat treatment is performed, it means that a two-step heating process is performed, first a nucleation treatment, i.e., nucleation treatment, is performed, and then a target crystal growth treatment, i.e., crystallization treatment, is performed.
本申请的一些实施方式中,为了使微晶玻璃中析出所期望的目标晶相,得到所期望的物化性质,对基材玻璃依次进行了核化处理和晶化处理。进一步的,进行核化处理时,核化温度可以为500~700℃,核化时间可为10~1440min;进行晶化处理时,晶化温度可以为600~750℃,晶化时间可为5~1440min。进行核化处理和晶化处理的热处理过程中,优选控制升温速率为5~15℃/min,更优选升温速率为10℃/min。In some embodiments of the present application, in order to precipitate the desired target crystalline phase in the microcrystalline glass and obtain the desired physical and chemical properties, the substrate glass is subjected to nucleation treatment and crystallization treatment in sequence. Furthermore, when performing the nucleation treatment, the nucleation temperature can be 500-700°C and the nucleation time can be 10-1440 minutes; when performing the crystallization treatment, the crystallization temperature can be 600-750°C and the crystallization time can be 5-1440 minutes. During the heat treatment process of the nucleation treatment and the crystallization treatment, it is preferred to control the heating rate to be 5-15°C/min, and more preferably the heating rate to be 10°C/min.
本申请中,热处理后,本领域技术人员还可以进行其他常规步骤,以获得满足所需规格或所需要求的微晶玻璃样品,例如,可以进行整形处理、切割处理(如,使用多线切割机进行切割)、CNC加工处理(computer numerical control,即数控机床)、减薄处理或抛光处理等步骤。In the present application, after heat treatment, those skilled in the art may further perform other conventional steps to obtain a glass-ceramic sample that meets the required specifications or requirements, for example, shaping treatment, cutting treatment (e.g., cutting using a multi-wire cutting machine), CNC machining (computer numerical control, i.e., CNC machine tools), thinning treatment, or polishing treatment, etc.
本申请中,化学强化处理,即离子交换法,是通过将微晶玻璃浸渍在熔盐盐浴中,使微晶玻璃中离子半径较小的碱金属离子,与熔盐盐浴中离子半径较大的碱金属离子进行交换,由此在微晶玻璃表面形成压应力层,而得到机械性能更优的化学强化微晶玻璃。In this application, the chemical strengthening treatment, namely the ion exchange method, is carried out by immersing the microcrystalline glass in a molten salt bath, so that the alkali metal ions with smaller ionic radius in the microcrystalline glass are exchanged with the alkali metal ions with larger ionic radius in the molten salt bath, thereby forming a compressive stress layer on the surface of the microcrystalline glass, and obtaining chemically strengthened microcrystalline glass with better mechanical properties.
本申请的一些实施方式中,化学强化处理可以采用单步强化法或多步强化法。化学强化处理用熔盐盐浴为含钠盐和/或钾盐的熔融盐浴。优选地,本申请熔盐盐浴为含钠盐和钾盐的混合熔融盐浴,优选熔融盐浴的温度为380℃~550℃。本申请的一些实施方式中,优选盐浴中钾盐的浓度为0wt%~80wt%,钠盐的浓度为20wt%~100wt%,更优选在盐浴中加入一定量(如,0.01wt%-0.3wt%)的锂盐。本申请的一些实施方式中,优选化学强化处理的时间为0.1~24h。其中,钠盐可以选自硝酸钠、硫酸钠、碳酸钠中的至少一种,优选为硝酸钠;钾盐可以选自硝酸钾、硫酸钾、碳酸钾中的至少一种,优选为硝酸钾;锂盐可以选自硝酸锂、硫酸锂、碳酸锂中的至少一种,优选为硝酸锂。In some embodiments of the present application, the chemical strengthening treatment may adopt a single-step strengthening method or a multi-step strengthening method. The molten salt bath for chemical strengthening treatment is a molten salt bath containing sodium salt and/or potassium salt. Preferably, the molten salt bath of the present application is a mixed molten salt bath containing sodium salt and potassium salt, and the temperature of the molten salt bath is preferably 380°C to 550°C. In some embodiments of the present application, the concentration of potassium salt in the salt bath is preferably 0wt% to 80wt%, and the concentration of sodium salt is 20wt% to 100wt%, and more preferably a certain amount (e.g., 0.01wt%-0.3wt%) of lithium salt is added to the salt bath. In some embodiments of the present application, the time for chemical strengthening treatment is preferably 0.1 to 24h. Among them, the sodium salt can be selected from at least one of sodium nitrate, sodium sulfate, and sodium carbonate, preferably sodium nitrate; the potassium salt can be selected from at least one of potassium nitrate, potassium sulfate, and potassium carbonate, preferably potassium nitrate; the lithium salt can be selected from at least one of lithium nitrate, lithium sulfate, and lithium carbonate, preferably lithium nitrate.
本申请所提供的具有优异性能的化学强化微晶玻璃,可以用于电子设备,包括但不限于手机、平板电脑、掌上游戏机、便携式数码装置(例如数码相机)、车载中控、电子白板玻璃、智能家居、智能穿戴(如,智能手环、智能手表、智能眼镜),还可以用于车辆、飞行器或航行器,还可以用于任意需要化学强化微晶玻璃的玻璃器件。例如可以用于电子设备的显示屏、盖板玻璃、触摸屏、玻璃内屏或者内框等;例如可以用于车辆、飞行器或航行器的挡风玻璃,如前挡风玻璃或者侧挡风玻璃。例如可以用于工作台面、其它表面、电器门、地砖、壁板或储存容器等。其它表面可以包括但不限于外墙表面、楼梯踏板表面、立柱贴面或柜台表面等,储存容器可以包括但不限于杯子、盘子、药瓶或饮料瓶等。The chemically strengthened microcrystalline glass with excellent performance provided by the present application can be used in electronic devices, including but not limited to mobile phones, tablet computers, handheld game consoles, portable digital devices (such as digital cameras), car-mounted central control, electronic whiteboard glass, smart home, smart wear (such as smart bracelets, smart watches, smart glasses), and can also be used in vehicles, aircraft or aircraft, and can also be used in any glass device that requires chemically strengthened microcrystalline glass. For example, it can be used for display screens, cover glass, touch screens, glass inner screens or inner frames of electronic devices; for example, it can be used for windshields of vehicles, aircraft or aircraft, such as front windshields or side windshields. For example, it can be used for worktops, other surfaces, appliance doors, floor tiles, wall panels or storage containers. Other surfaces can include but are not limited to exterior wall surfaces, stair tread surfaces, column veneers or counter surfaces, and storage containers can include but are not limited to cups, plates, medicine bottles or beverage bottles.
示例性的,本申请所提供的具有优异性能的化学强化微晶玻璃,可以用于制造玻璃器件。这里所指的玻璃器件可以为规整的,也可以为非规整的,本领域技术人员可以根据需求制造。For example, the chemically strengthened glass-ceramics with excellent performance provided in this application can be used to manufacture glass devices. The glass devices referred to here can be regular or irregular, and those skilled in the art can manufacture them according to their needs.
示例性的,本申请所提供的具有优异性能的化学强化微晶玻璃,可以用于制造盖板玻璃,盖板玻璃可以是电子设备的显示屏盖板、后盖或摄像头保护盖板。示例性的,本申请所提供的具有优异性能的化学强化微晶玻璃,可以用于电子设备中。参考图10、图11和图12,本申请实施例提供了一种电子设备,该电子设备可以是手机、也可以是平板电脑、智能穿戴设备等电子产品,电子设备包括组装在电子设备外侧的外壳1,以及位于外壳1内部的电路板、电池等元器件,外壳1包括组装在前侧的显示屏盖板11和组装在后侧的后盖12,显示屏盖板11盖设于显示模组4上,其中,显示屏盖板11和/或后盖12可采用前述的化学强化微晶玻璃制成。本申请实施例中,显示屏盖板11和后盖12可以是全部采用前述的化学强化微晶玻璃,也可以只是局部采用前述的化学强化微晶玻璃。本申请实施方式中,显示屏可以是触摸显示屏,显示屏盖板11可以是设置于触摸显示屏上的保护盖板。本申请实施方式中,后盖12可以是仅覆盖电子设备的后侧(及背离显示屏的一侧),也可以是同时覆盖电子设备的后侧和侧边框,可选地,后盖12可以是覆盖电子设备四周的所有侧边框,也可以是覆盖部分侧边框。Exemplarily, the chemically strengthened microcrystalline glass with excellent performance provided by the present application can be used to manufacture cover glass, and the cover glass can be a display screen cover, back cover or camera protection cover of an electronic device. Exemplarily, the chemically strengthened microcrystalline glass with excellent performance provided by the present application can be used in electronic devices. Referring to Figures 10, 11 and 12, an embodiment of the present application provides an electronic device, which can be a mobile phone, a tablet computer, a smart wearable device or other electronic product, and the electronic device includes a housing 1 assembled on the outside of the electronic device, and components such as a circuit board and a battery located inside the housing 1. The housing 1 includes a display screen cover 11 assembled on the front side and a back cover 12 assembled on the back side. The display screen cover 11 is covered on the display module 4, wherein the display screen cover 11 and/or the back cover 12 can be made of the aforementioned chemically strengthened microcrystalline glass. In the embodiment of the present application, the display screen cover 11 and the back cover 12 can be made entirely of the aforementioned chemically strengthened microcrystalline glass, or only partially of the aforementioned chemically strengthened microcrystalline glass. In the embodiment of the present application, the display screen may be a touch screen display screen, and the display screen cover 11 may be a protective cover plate provided on the touch screen display screen. In the embodiment of the present application, the back cover 12 may cover only the back side of the electronic device (and the side facing away from the display screen), or may cover both the back side and the side frames of the electronic device. Optionally, the back cover 12 may cover all side frames around the electronic device, or may cover only part of the side frames.
本申请一些实施方式中,如图11所示,电子设备还包括位于外壳1内部的摄像头组件2,外壳1可以包括摄像头保护盖板13,摄像头保护盖板13盖设在摄像头组件2上用于保护摄像头组件2,摄像头保护盖板13采用前述的化学强化微晶玻璃。本申请实施方式中,摄像头保护盖板13可以是部分采用前述的化学强化微晶玻璃,也可以是全部采用前述的化学强化微晶玻璃。本申请实施方式中,摄像头保护盖板13的设置位置根据摄像头组件2的设置位置而定,可以是位于电子设备前侧,也可以是位于电子设备的后侧。本申请一些实施方式中,摄像头保护盖板13可以是与显示屏盖板11或后盖12为分体结构。本申请另一些实施方式中,摄像头保护盖板13也可以是与显示屏盖板11或后盖12为一体结构。In some embodiments of the present application, as shown in Figure 11, the electronic device also includes a camera assembly 2 located inside the housing 1, and the housing 1 may include a camera protection cover 13. The camera protection cover 13 is provided on the camera assembly 2 to protect the camera assembly 2, and the camera protection cover 13 adopts the aforementioned chemically strengthened microcrystalline glass. In the embodiment of the present application, the camera protection cover 13 may be partially made of the aforementioned chemically strengthened microcrystalline glass, or it may be made of the aforementioned chemically strengthened microcrystalline glass. In the embodiment of the present application, the setting position of the camera protection cover 13 is determined according to the setting position of the camera assembly 2, and it may be located on the front side of the electronic device, or it may be located on the back side of the electronic device. In some embodiments of the present application, the camera protection cover 13 may be a separate structure from the display screen cover 11 or the back cover 12. In other embodiments of the present application, the camera protection cover 13 may also be an integrated structure with the display screen cover 11 or the back cover 12.
本申请的一些实施方式中,如图12所示,电子设备还包括位于显示模组4和外壳1之间的中框3,中框3可包括前述的化学强化微晶玻璃。In some embodiments of the present application, as shown in FIG12 , the electronic device further includes a middle frame 3 located between the display module 4 and the housing 1 . The middle frame 3 may include the aforementioned chemically strengthened microcrystalline glass.
本申请实施方式中,电子设备中的显示屏盖板、后盖、摄像头保护盖板、中框,可以是四者中任意一者采用前述的化学强化微晶玻璃,也可以是其中任意两者采用前述的化学强化微晶玻璃,还可以是三者都采用前述的化学强化微晶玻璃,还可以是四者都采用前述的化学强化微晶玻璃。In the embodiment of the present application, the display screen cover, back cover, camera protection cover, and middle frame in the electronic device can be any one of the four using the aforementioned chemically strengthened microcrystalline glass, or any two of them can be using the aforementioned chemically strengthened microcrystalline glass, or all three can be using the aforementioned chemically strengthened microcrystalline glass, or all four can be using the aforementioned chemically strengthened microcrystalline glass.
以下结合实施例对本申请的技术方案作进一步的详细描述。下面所详细描述的本申请的实施例,是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。The technical solution of the present application is further described in detail below in conjunction with the embodiments. The embodiments of the present application described in detail below are exemplary and are only used to explain the present application, and should not be understood as limiting the present application.
实施例1Example 1
一、基材玻璃的制备1. Preparation of substrate glass
按照表1各氧化物的比例配置各原料,配置的原料总质量为1000g,并向配置好的原料中加入5g的澄清剂氯化钠(NaCl),然后用V型混合机混合30分钟以上,得到混料均匀的原料混合物。The raw materials were prepared according to the ratio of the oxides in Table 1. The total mass of the prepared raw materials was 1000 g. 5 g of clarifier sodium chloride (NaCl) was added to the prepared raw materials, and then mixed in a V-type mixer for more than 30 minutes to obtain a uniform raw material mixture.
将混匀的原料混合物转移至铂金坩埚中,后在1600℃升降炉中熔化5小时以上,之后倒在成型模具中成型冷却,冷却至900℃左右,后放入470℃退火炉中退火12小时,之后随炉冷却至室温,即可得到基材玻璃砖。The mixed raw material mixture is transferred to a platinum crucible, and then melted in a 1600℃ lifting furnace for more than 5 hours, and then poured into a forming mold for cooling. After cooling to about 900℃, it is placed in a 470℃ annealing furnace for annealing for 12 hours, and then cooled to room temperature with the furnace to obtain the base material glass brick.
二、微晶玻璃的制备2. Preparation of glass-ceramics
对基材玻璃砖依次进行核化处理和晶化处理,即可制备得到透明的微晶玻璃样砖。以氧化物的摩尔百分比计,制得的微晶玻璃的组成与基材玻璃的组成相同,详见表1。Transparent glass-ceramics were produced by sequentially performing nucleation and crystallization treatments on the base glass brick. The composition of the resulting glass-ceramics, measured in molar percentages of oxides, was identical to that of the base glass, as detailed in Table 1.
为了获得本申请实施例1的微晶玻璃制品,进行核化处理时,以10℃/min的升温速率升温至核化温度,核化温度为570℃,核化处理时间为240min;进行晶化处理时,以10℃/min的升温速率从核化温度升温至晶化温度,晶化温度为715℃,晶化处理时间为90min。这里的核化处理时间指的是将晶化炉按设定的升温速率升温至设定的核化温度后,保温的时间。这里的晶化处理时间指的是将晶化炉按设定的升温速率升温至设定的晶化温度后,保温的时间。In order to obtain the microcrystalline glass product of Example 1 of the present application, when performing the nucleation treatment, the temperature is raised to the nucleation temperature at a heating rate of 10°C/min, the nucleation temperature is 570°C, and the nucleation treatment time is 240 minutes; when performing the crystallization treatment, the temperature is raised from the nucleation temperature to the crystallization temperature at a heating rate of 10°C/min, the crystallization temperature is 715°C, and the crystallization treatment time is 90 minutes. The nucleation treatment time here refers to the time the crystallization furnace is kept warm after being heated to the set nucleation temperature at a set heating rate. The crystallization treatment time here refers to the time the crystallization furnace is kept warm after being heated to the set crystallization temperature at a set heating rate.
对得到的微晶玻璃样砖依次进行切割、CNC加工(本申请采用的CNC仪器设备型号为:RCG500S)、抛光的冷加工处理后,可制得满足所需规格和所需要求的微晶玻璃样品。在本申请中,将微晶玻璃样砖进行前述冷加工处理,制成长宽规格为50mm×50mm,厚度为0.4mm~0.55mm的微晶玻璃抛光片样品。The obtained glass-ceramic bricks are subjected to cold working processes such as cutting, CNC machining (the CNC machine model used in this application is RCG500S), and polishing to produce glass-ceramic samples that meet the required specifications and requirements. In this application, the glass-ceramic bricks were subjected to the aforementioned cold working processes to produce polished glass-ceramic sheet samples with a length and width of 50 mm × 50 mm and a thickness of 0.4 mm to 0.55 mm.
三、化学强化微晶玻璃的制备3. Preparation of chemically strengthened glass-ceramics
将上述所得的微晶玻璃抛光片在500℃的混盐中进行一步化学强化处理,强化时间为5.0h,混盐的组成为:29.99wt%NaNO3+69.98wt%KNO3+0.03wt%LiNO3。The obtained microcrystalline glass polishing sheet was subjected to a one-step chemical strengthening treatment in a mixed salt solution at 500° C. for 5.0 h. The composition of the mixed salt solution was: 29.99 wt % NaNO 3 + 69.98 wt % KNO 3 + 0.03 wt % LiNO 3 .
化学强化处理后,取出微晶玻璃样品并放在强化炉炉体上缓慢冷却至室温后,用清水洗掉包裹在微晶玻璃表面的盐分,对微晶玻璃样品干燥处理后,即可得到化学强化微晶玻璃。After chemical strengthening treatment, take out the microcrystalline glass sample and place it on the strengthening furnace body to slowly cool to room temperature. Then use clean water to wash off the salt wrapped on the surface of the microcrystalline glass. After drying the microcrystalline glass sample, chemically strengthened microcrystalline glass can be obtained.
对实施例1所得微晶玻璃或化学强化微晶玻璃进行测试的情况:The glass-ceramics or chemically strengthened glass-ceramics obtained in Example 1 were tested as follows:
分别测试微晶玻璃样品的晶相组成、结晶度、平均晶粒尺寸以及光学b值、透过率(在550nm波长光下)、热膨胀软化点、密度、折射率和杨氏模量,结果分别如表2所示。The crystal phase composition, crystallinity, average grain size, optical b value, transmittance (under 550 nm wavelength light), thermal expansion softening point, density, refractive index and Young's modulus of the glass-ceramics samples were tested respectively, and the results are shown in Table 2.
分别测试化学强化微晶玻璃样品的DOL_0,CS_80、|CT_AV|、F80μm和平均抗砂纸跌落高度,根据前述的CT_LD的计算公式,计算出CT_LD的值,同时根据SLP-2000测得的化学强化微晶玻璃的应力数据,计算出 的值,并结合抗刺入测试情况,计算出的值,结果分别如表3所示。The DOL_0, CS_80, |CT_AV|, F 80μm and average sandpaper drop resistance of the chemically strengthened glass-ceramics samples were tested respectively. The CT_LD value was calculated according to the above-mentioned CT_LD calculation formula. At the same time, the stress data of the chemically strengthened glass-ceramics measured by SLP-2000 was used to calculate the The value of , combined with the penetration test results, is calculated The results are shown in Table 3.
其中,实施例1的微晶玻璃的XRD图谱如图1所示,实施例1的微晶玻璃与化学强化微晶玻璃的XRD图谱对比图如图2所示。由图1和图2可知,本申请中,微晶玻璃和化学强化微晶玻璃中的主要晶相均为二硅酸锂晶相和透锂长石晶相,微晶玻璃的晶相结构在化学强化处理前后,未发生明显变化。Among them, the XRD pattern of the glass-ceramics of Example 1 is shown in Figure 1, and the comparison of the XRD patterns of the glass-ceramics of Example 1 and the chemically strengthened glass-ceramics is shown in Figure 2. As can be seen from Figures 1 and 2, in the present application, the main crystalline phases in the glass-ceramics and the chemically strengthened glass-ceramics are lithium disilicate crystalline phases and petalite crystalline phases, and the crystalline phase structure of the glass-ceramics does not change significantly before and after the chemical strengthening treatment.
实施例1的微晶玻璃的透过率曲线图如图4所示,实施例1提供的微晶玻璃与化学强化微晶玻璃的透过率曲线对比图如图5所示。由图4和图5可知,本申请中,微晶玻璃和化学强化微晶玻璃在可见光范围内,均是透明的,且均具有高透过率,微晶玻璃的透过率在化学强化处理前后,未发生明显变化。The transmittance curve of the glass-ceramics of Example 1 is shown in Figure 4, and a comparison of the transmittance curves of the glass-ceramics provided in Example 1 and the chemically strengthened glass-ceramics is shown in Figure 5. As can be seen from Figures 4 and 5, in this application, both the glass-ceramics and the chemically strengthened glass-ceramics are transparent in the visible light range and have high transmittance. The transmittance of the glass-ceramics does not change significantly before and after the chemical strengthening treatment.
实施例2-实施例10Example 2-Example 10
其分别参照实施例1进行,不同之处在于,各实施例的原料组成、不同工艺参数及其相应测试结果分别如表1-表3所示。The above steps are respectively carried out with reference to Example 1, except that the raw material composition, different process parameters and corresponding test results of each example are shown in Tables 1 to 3, respectively.
对比例1-对比例8Comparative Example 1-Comparative Example 8
其分别参照实施例1进行,不同之处在于,各对比例的原料组成、不同工艺参数及其相应测试结果分别如表1-表3所示。The above methods are respectively carried out with reference to Example 1, except that the raw material composition, different process parameters and corresponding test results of each comparative example are shown in Tables 1 to 3, respectively.
其中,实施例1和对比例1提供的微晶玻璃的XRD图谱对比图,如图3所示,由图3可知,本申请中,实施例1和对比例1提供的微晶玻璃中的主要晶相均为二硅酸锂晶相和透锂长石晶相。实施例1、对比例1和对比例5提供的化学强化微晶玻璃的压应力随深度的变化曲线如图6所示,由该图可知,实施例1提供的化学强化微晶玻璃的压应力曲线与直线y=0、直线x=0、直线x=80μm围成的面积大于对比例1和对比例5,则实施例1提供的化学强化微晶玻璃的压应力曲线在h∈[0μm,80μm]区间范围内的积分面积也大于对比例1和对比例5。Among them, the XRD pattern comparison diagram of the micro-ceramics provided by Example 1 and Comparative Example 1 is shown in Figure 3. As can be seen from Figure 3, in the present application, the main crystalline phases in the micro-ceramics provided by Example 1 and Comparative Example 1 are lithium disilicate crystal phases and petalite crystal phases. The curve of the change of compressive stress with depth of the chemically strengthened micro-ceramics provided by Example 1, Comparative Example 1 and Comparative Example 5 is shown in Figure 6. As can be seen from this figure, the area enclosed by the compressive stress curve of the chemically strengthened micro-ceramics provided by Example 1 and the straight line y=0, straight line x=0, and straight line x=80μm is larger than that of Comparative Example 1 and Comparative Example 5. Therefore, the integrated area of the compressive stress curve of the chemically strengthened micro-ceramics provided by Example 1 within the range of h∈[0μm,80μm] is also larger than that of Comparative Example 1 and Comparative Example 5.
实施例1和对比例1提供的化学强化微晶玻璃进行抗刺入测试时,所受的载荷与刺入深度的关系如图9所示,由该图可知,实施例1提供的化学强化微晶玻璃被刺入80μm深度所需的力明显大于对比例1。When the chemically strengthened microcrystalline glass provided in Example 1 and Comparative Example 1 was subjected to penetration resistance test, the relationship between the load and penetration depth was shown in FIG9 . As can be seen from the figure, the force required for the chemically strengthened microcrystalline glass provided in Example 1 to be penetrated to a depth of 80 μm was significantly greater than that in Comparative Example 1.
表1
Table 1
注:表1中氧化物含量为“0”表示未在初始的配料过程中主动或故意地将该组分加入玻璃组合物中,但该组分可能作为杂质存在。表中是以氧化物摩尔计的含量百分比代入各公式的,摩尔单位不参与公式的计算。Note: Oxide contents marked "0" in Table 1 indicate that the component was not intentionally or deliberately added to the glass composition during the initial batching process, but may be present as an impurity. The percentages in the table are based on the moles of the oxides used in the formulas; molar units are not used in the calculations.
表2
Table 2
表3
Table 3
由上表述1-表3的实施例和对比例可得,相较于对比例,采用本申请的实施例方案,通过使化学强化微晶玻璃满足特定的晶相结构和应力结构,使化学强化微晶玻璃形成以二硅酸锂和透锂长石作为主要晶相的微观结构,并使化学强化微晶玻璃满足特定的应力结构,不仅赋予了化学强化微晶玻璃优异的光学性能(如,高透过率及低b值)和高本征强度(如,高杨氏模量),而且使得厚度为0.38mm~0.60mm的超薄化学强化微晶玻璃同时具有了优异的抗尖锐物体刺入的能力和优异的抗粗糙面跌落损坏性能,能够满足盖板玻璃的应用要求。本申请的化学强化微晶玻璃,在满足电子设备轻薄化市场需求的情况下,能极大地减少电子设备屏幕盖板玻璃受冲击或尖锐物刺入而产生表面损伤和破碎的概率,进而确保电子设备安全稳定地运行。It can be seen from the embodiments and comparative examples of Tables 1 to 3 above that, compared with the comparative examples, the embodiment scheme of the present application is adopted, by making the chemically strengthened microcrystalline glass meet the specific crystal phase structure and stress structure, so that the chemically strengthened microcrystalline glass forms a microstructure with lithium disilicate and petalite as the main crystal phases, and the chemically strengthened microcrystalline glass meets the specific stress structure, which not only gives the chemically strengthened microcrystalline glass excellent optical properties (such as high transmittance and low b value) and high intrinsic strength (such as high Young's modulus), but also makes the ultra-thin chemically strengthened microcrystalline glass with a thickness of 0.38mm to 0.60mm have excellent resistance to sharp object penetration and excellent resistance to rough surface drop damage, which can meet the application requirements of cover glass. The chemically strengthened microcrystalline glass of the present application, while meeting the market demand for thin and light electronic equipment, can greatly reduce the probability of surface damage and breakage caused by impact or sharp object penetration of the cover glass of the electronic device screen, thereby ensuring the safe and stable operation of the electronic equipment.
而对比例1-对比例8的方案中,该化学强化微晶玻璃的应力结构不满足本申请的特定要求,最终,在各对比例的方案中制得的化学强化微晶玻璃并不能同时满足具有优异的抗尖锐物体刺入的能力和优异的抗粗糙面跌落损坏性能。However, in the schemes of Comparative Examples 1 to 8, the stress structure of the chemically strengthened microcrystalline glass does not meet the specific requirements of this application. Ultimately, the chemically strengthened microcrystalline glass obtained in the schemes of each comparative example cannot simultaneously meet the requirements of having excellent resistance to penetration by sharp objects and excellent resistance to damage from falling on rough surfaces.
以上仅为本申请的具体实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are merely specific embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
本申请通过使厚度为0.38mm~0.60mm的超薄化学强化微晶玻璃,满足特定要求的晶相结构和应力结构,改善了现有化学强化微晶玻璃在厚度变薄后,抗尖锐物体刺入能力及抗粗糙地面跌落损坏能力有待提高的问题,赋予了超薄化学强化微晶玻璃优异的抗尖锐物体刺入的能力和优异的抗粗糙面跌落损坏性能,同时可确保该化学强化微晶玻璃保持优异的光学性能,以便能够满足电子设备屏幕保护用盖板玻璃的应用要求。本申请的化学强化微晶玻璃,在满足电子设备轻薄化市场需求的情况下,能极大地减少电子设备屏幕盖板玻璃受冲击或尖锐物刺入而产生表面损伤和破碎的概率,进而确保电子设备安全稳定地运行。This application improves the problem that existing chemically strengthened glass-ceramics, which have a thinner thickness of 0.38mm to 0.60mm, have a crystalline phase structure and stress structure that meet specific requirements. This improves the problem that the existing chemically strengthened glass-ceramics still need to improve their resistance to sharp object penetration and resistance to damage from falling on rough surfaces after the thickness is reduced. This gives the ultra-thin chemically strengthened glass-ceramics excellent resistance to sharp object penetration and excellent resistance to damage from falling on rough surfaces. At the same time, it can ensure that the chemically strengthened glass-ceramics maintains excellent optical properties, so as to meet the application requirements of cover glass for electronic device screen protection. While meeting the market demand for thinner and lighter electronic devices, the chemically strengthened glass-ceramics of this application can greatly reduce the probability of surface damage and breakage caused by impact or sharp object penetration of electronic device screen cover glass, thereby ensuring the safe and stable operation of electronic devices.
Claims (23)
0.18≤DOL_0/t≤0.25,The chemically strengthened glass-ceramics has a compressive stress layer on the surface and tensile stress inside; the chemically strengthened glass-ceramics satisfies:
0.18≤DOL_0/t≤0.25,
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410436177.X | 2024-04-11 | ||
| CN202410436177.XA CN120817729A (en) | 2024-04-11 | 2024-04-11 | Chemically strengthened microcrystalline glass, cover glass, electronic equipment and glass device |
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| Publication Number | Publication Date |
|---|---|
| WO2025214396A1 true WO2025214396A1 (en) | 2025-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2025/088003 Pending WO2025214396A1 (en) | 2024-04-11 | 2025-04-09 | Chemically strengthened microcrystalline glass, cover glass, electronic device, and glass article |
Country Status (2)
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| CN (1) | CN120817729A (en) |
| WO (1) | WO2025214396A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3752470A2 (en) * | 2018-11-13 | 2020-12-23 | Corning Incorporated | Chemically strengthened lithium disilicate-petalite glass- ceramics |
| CN115073010A (en) * | 2022-07-22 | 2022-09-20 | 重庆鑫景特种玻璃有限公司 | Reinforced microcrystalline glass, glass device and electronic equipment |
| CN117658473A (en) * | 2021-05-31 | 2024-03-08 | 华为技术有限公司 | Ceramic glass cover and preparation method, repair and anti-fingerprint method, electronic equipment |
| CN117776535A (en) * | 2023-12-25 | 2024-03-29 | 重庆鑫景特种玻璃有限公司 | Transparent glass-ceramics, substrate glass, chemically strengthened glass-ceramics and their applications |
-
2024
- 2024-04-11 CN CN202410436177.XA patent/CN120817729A/en active Pending
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2025
- 2025-04-09 WO PCT/CN2025/088003 patent/WO2025214396A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3752470A2 (en) * | 2018-11-13 | 2020-12-23 | Corning Incorporated | Chemically strengthened lithium disilicate-petalite glass- ceramics |
| CN117658473A (en) * | 2021-05-31 | 2024-03-08 | 华为技术有限公司 | Ceramic glass cover and preparation method, repair and anti-fingerprint method, electronic equipment |
| CN115073010A (en) * | 2022-07-22 | 2022-09-20 | 重庆鑫景特种玻璃有限公司 | Reinforced microcrystalline glass, glass device and electronic equipment |
| CN117430333A (en) * | 2022-07-22 | 2024-01-23 | 重庆鑫景特种玻璃有限公司 | Strengthened crystallized glass and glass devices and electronic equipment |
| CN117776535A (en) * | 2023-12-25 | 2024-03-29 | 重庆鑫景特种玻璃有限公司 | Transparent glass-ceramics, substrate glass, chemically strengthened glass-ceramics and their applications |
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| Publication number | Publication date |
|---|---|
| CN120817729A (en) | 2025-10-21 |
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