WO2025211031A1 - Wire material, steel wire and twisted wire - Google Patents
Wire material, steel wire and twisted wireInfo
- Publication number
- WO2025211031A1 WO2025211031A1 PCT/JP2025/004911 JP2025004911W WO2025211031A1 WO 2025211031 A1 WO2025211031 A1 WO 2025211031A1 JP 2025004911 W JP2025004911 W JP 2025004911W WO 2025211031 A1 WO2025211031 A1 WO 2025211031A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- less
- wire
- group
- content
- austenite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
Definitions
- This disclosure relates to wire rods, steel wires, and stranded wires.
- ⁇ 4> The wire rod according to any one of ⁇ 1> to ⁇ 3>, wherein the grain size of the austenite grains in the austenite structure is 8.0 ⁇ m or more and 14.0 ⁇ m or less.
- ⁇ 5> In mass%, C: 0.50 to 1.10%, Si: 0.10-1.00%, Mn: 10.0-18.0%, P: 0.050% or less, S: 0.050% or less, and N: 0.005-0.035%, Cu: 0 to 0.40%, Ni: 0 to 0.40%, Cr: 0-2.50%, Mo: 0-1.00%, V: 0 to 0.25%, Ti: 0 to 0.100%, Al: 0-0.100%, Nb: 0 to 0.050%, Sn: 0 to 0.050%, B: 0 to 0.0050%, Bi: 0-0.20%, Pb: 0 to 0.09%, Ca: 0 to 0.0100%, and Mg: 0 to 0.0100%,
- the balance has a chemical composition
- the inventors of the present disclosure have conducted extensive research to find a wire rod and a steel wire that are both non-magnetic and suppressed from breaking during wire drawing, and as a result, have discovered the following findings.
- the high Mn content can be utilized to create a metastable austenite structure.
- metastable austenite undergoes strain-induced martensitic transformation during cold working, making it difficult to maintain low magnetic properties in drawn steel wires such as those used in power transmission cables.
- Phosphorus (P) is an impurity. P segregates at the grain boundaries of austenite crystal grains, reducing wiredrawability. If the P content of the wire rod is 0.050% or less, the reduction in workability is suppressed, and the target properties can be obtained by satisfying other requirements.
- the upper limit of the P content is preferably 0.045%, more preferably 0.040% or less.
- the lower limit of the P content is not limited and is preferably 0% (i.e., no P is contained), but from the viewpoint of reducing the dephosphorization cost, it may be more than 0% or may be 0.001% or more.
- S 0.050% or less Sulfur (S) reduces workability. If the S content of the wire rod is 0.050% or less, the target properties can be obtained while satisfying other requirements.
- the upper limit of the S content is preferably 0.040%.
- the lower limit of the S content is not limited, but may be more than 0% or may be 0.001% or more from the viewpoint of reducing the desulfurization cost.
- N 0.005-0.035%
- Nitrogen (N) stabilizes austenite and suppresses deformation-induced martensitic transformation, thereby achieving sufficient non-magnetic properties. N also increases the strength of steel through solid solution strengthening. If the N content is less than 0.005%, the above effect cannot be fully achieved. On the other hand, if the N content exceeds 0.035%, defects such as blowholes tend to occur in the steel. This reduces the drawability of the wire rod. Therefore, the N content is 0.005 to 0.35%.
- the lower limit of the N content is preferably 0.007%, more preferably 0.010%, and further preferably 0.012%.
- the upper limit of the N content is preferably 0.030%, more preferably 0.024%, and further preferably 0.020%.
- the wire rod according to the present disclosure may contain, in place of a portion of the Fe, one or more of the following optional elements: Cu, Ni, Cr, Mo, V, Ti, Al, Nb, Sn, B, Bi, Pb, Ca, and Mg. These optional elements may not be included, or may be included within the ranges below. When these optional elements are included, the lower limit of the content may be greater than 0%. Furthermore, these optional elements are divided into the following first to third groups from the standpoint of their effects.
- Nickel (Ni) is an optional element. That is, the Ni content may be 0%. Ni is an element that stabilizes austenite and improves the non-magnetic properties of steel. From the viewpoint of this function, the Ni content may be more than 0%, 0.05% or more, 0.10% or more, or 0.20% or more. On the other hand, if the Ni content exceeds 0.40%, the wire drawability of the wire rod decreases. From the viewpoint of further improving the wire drawability of the wire rod, the Ni content is 0.40% or less, and more preferably 0.35% or less.
- the chemical composition of the wire rod according to the present disclosure may further contain, in place of a portion of Fe, one or more elements selected from the above-mentioned Group 2. These elements are optional elements, and all of them increase the strength of the steel material and the steel wire. Each element will be described below.
- Chromium (Cr) is an optional element. That is, the Cr content may be 0%. Cr is an element that forms carbides and increases the strength of steel materials through precipitation strengthening. Cr also stabilizes austenite and improves the non-magnetic properties of steel materials. This results in increased strength and improved non-magnetic properties of wire rods and steel wires. In view of this effect, the Cr content may be more than 0%, 0.02% or more, or 0.05% or more. On the other hand, if the Cr content exceeds 2.50%, coarse Cr carbides are formed, which reduces the wire drawability of the wire rod. Therefore, the Cr content is 2.50% or less. From the viewpoint of further improving the wire drawability of the wire rod, the Cr content is preferably 2.00% or less.
- Mo Molybdenum
- Mo Molybdenum
- the Mo content may be 0%.
- Mo is an element that forms carbides and increases the strength of steel materials through precipitation strengthening, and also has the effect of increasing the tensile strength of steel wires obtained after wire drawing. From this viewpoint, the Mo content of the wire rod may be more than 0% or may be 0.02% or more.
- the Mo content of the wire rod exceeds 1.00%, the above effect saturates and the manufacturing cost of the wire rod increases. Therefore, the Mo content is preferably in the range of 0.02 to 1.00%, and more preferably 0.04 to 0.90%.
- V 0.25% or less
- Vanadium (V) is an optional element. That is, the V content may be 0%. V is an element that forms carbides and nitrides and increases the strength of steel materials through precipitation strengthening. This increases the strength of wire rods and steel wires. From the viewpoint of this effect, the V content may be more than 0%, 0.002% or more, or 0.005% or more. On the other hand, if the V content exceeds 0.25%, the amount of carbides or carbonitrides increases, resulting in a decrease in wiredrawability. Therefore, the V content is 0.25% or less. From the viewpoint of further improving the wiredrawability of the wire rod, the V content is preferably 0.15% or less.
- Al 0.100% or less
- Aluminum (Al) is an optional element. That is, the Al content may be 0%. Al is an element that forms nitrides and refines austenite grains through a pinning effect. Refining the austenite grains increases the strength of the steel material and the steel wire. Al may be added to reduce the amount of oxygen in the steel wire. In view of this effect, the Al content may be more than 0%, 0.005% or more, or 0.030% or more. On the other hand, if the Al content exceeds 0.100%, Al nitrides are excessively formed. In this case, the amount of solute N in the steel material decreases, the stability of austenite decreases, and the nonmagnetic properties deteriorate. For this reason, the Al content is 0.100% or less. From the viewpoint of further improving the nonmagnetic properties of the wire rod and steel wire, the Al content is preferably 0.050% or less, and more preferably 0.035% or less.
- Niobium (Nb) is an optional element. That is, the Nb content may be 0%. Nb is an element that forms nitrides and refines austenite grains through a pinning effect. Refining austenite grains increases the strength of the steel material. This increases the strength of wire rods and steel wires. In view of this effect, the Nb content may be more than 0%, 0.002% or more, or 0.005% or more. On the other hand, if the Nb content exceeds 0.050%, the amount of carbides or carbonitrides increases, resulting in a decrease in wire drawability. Therefore, the Nb content is 0.050% or less. From the viewpoint of further improving the wire drawability of the wire rod, the Nb content is preferably 0.030% or less.
- the chemical composition of the wire rod according to the present disclosure may further contain, in place of a portion of Fe, one or more elements selected from the above-mentioned Group 3. These elements are optional elements, and all of them improve the wire drawability of the wire rod. Each element will be described below.
- Tin (Sn) is an optional element. That is, the Sn content may be 0%. Sn is an element that improves wire drawability. From the viewpoint of this function, the Sn content may be more than 0%, 0.002% or more, or 0.005% or more. On the other hand, if the Sn content exceeds 0.050%, the hot workability deteriorates. Therefore, the Sn content is 0.050% or less. From the viewpoint of further improving the hot workability, the Sn content is preferably 0.030% or less.
- B Boron (B) is an optional element. That is, the B content may be 0%. B is an element that segregates at grain boundaries to increase grain boundary strength, thereby improving the wiredrawability of the steel material. From the viewpoint of this effect, the B content may be more than 0%, 0.0001% or more, or 0.0005% or more. If the B content exceeds 0.0050%, coarse carbonitrides are likely to be formed in the wire rod, which may deteriorate the non-magnetic properties of the wire rod and steel wire. Therefore, the B content is 0.0050% or less. From the viewpoint of further reducing the electrical resistivity of the steel wire, the B content is preferably 0.0040% or less.
- Bi 0.20% or less Bismuth (Bi) is an optional element. That is, the Bi content may be 0%. Bi is an element that refines the dendritic structure during solidification. This refines inclusions and improves the wire drawability of the wire rod. From the viewpoint of this effect, the Bi content may be more than 0%, 0.002% or more, or 0.005% or more. On the other hand, if the Bi content exceeds 0.20%, the hot workability of the steel material decreases. Therefore, the Bi content is 0.20% or less. From the viewpoint of further improving the hot workability, the Bi content is preferably 0.10% or less.
- Pb 0.09% or less
- Lead (Pb) is an optional element. That is, the Pb content may be 0%.
- Pb is an element that improves the wiredrawability of steel. From the viewpoint of this function, the Pb content may be more than 0%, 0.002% or more, or 0.005% or more.
- the Pb content is 0.09% or less. From the viewpoint of further improving the hot workability, the Pb content is preferably 0.05% or less.
- Ca 0.0100% or less
- Calcium (Ca) is an optional element. That is, the Ca content may be 0%. Ca forms Ca sulfides and has the effect of suppressing the coarsening of MnS. By suppressing the coarsening of MnS, cracking during wire drawing can be suppressed, and high-strength steel wire can be produced. From the viewpoint of this effect, the Ca content may be more than 0%, may be 0.0002% or more, or may be 0.0005% or more. On the other hand, even if the Ca content exceeds 0.0100%, the effect saturates. Furthermore, since a large amount of coarse Ca-based oxides is formed, wire drawability is actually reduced. For this reason, the Ca content is 0.0100% or less. From the viewpoint of further improving the wire drawability of the wire rod, the Ca content is preferably 0.0050% or less.
- Mg 0.0100% or less
- Magnesium (Mg) is an optional element. That is, the Mg content may be 0%. Mg dissolves in MnS and has the effect of finely dispersing the MnS. By finely dispersing the MnS, cracking during wire drawing can be suppressed, and high-strength steel wire can be produced. From the viewpoint of this effect, the Mg content may be more than 0%, 0.0002% or more, or 0.0005% or more. On the other hand, even if the Mg content exceeds 0.0100%, the effect saturates. Furthermore, the formation of oxides actually reduces the wiredrawability. For this reason, the Mg content is 0.0100% or less. From the viewpoint of further improving the wiredrawability of the wire rod, the Mg content is preferably 0.0050% or less.
- the number-average aspect ratio of austenite grains is a value in a cross section (sometimes referred to as a "longitudinal cross section") parallel to the longitudinal direction of the wire rod, including the central axis of the wire rod, and the other parameters mean values in a cross section (sometimes referred to as a "transverse cross section") perpendicular to the longitudinal direction of the wire rod, unless otherwise specified.
- a cross section sometimes referred to as a "longitudinal cross section”
- transverse cross section perpendicular to the longitudinal direction of the wire rod
- Carbon segregation degree in the central segregation region 1.20 or less If the carbon segregation degree is high in the central region where the cooling rate is slow during the wire manufacturing process, carbides will precipitate excessively at the grain boundaries. Carbides will become the starting point for cracks during wire drawing. Therefore, if the carbon segregation degree in the central segregation region is high, sufficient wiredrawability will not be obtained. Therefore, the carbon segregation degree in the central segregation region in the cross section of the wire is 1.20 or less.
- the center is representative of the carbides that precipitate in the wire manufacturing process because they are most abundant in the center where the cooling rate is slow. When a large amount of carbides precipitate in the center, they often cover the grain boundaries. In this case, the carbides tend to be thick and easily become the starting point of cracks during processing, resulting in insufficient workability.
- Figure 1 shows an example of carbides (white area) that can become the starting point of cracks during wire drawing. The presence of such plate-like carbides in the center of the wire makes them prone to become the starting point of cracks during wire drawing.
- the area ratio of carbides in the center of the cross section of the wire is 0.05 to 2.00%.
- the area ratio of carbides in the center is preferably 0.07 to 1.90%, and more preferably 0.10 to 1.80%.
- Number average aspect ratio of austenite grains less than 1.40 If the number average aspect ratio of the austenite grains in the longitudinal section of the wire is less than 1.40, it can be said that the wire is in a state where it has not been subjected to processing during the production of the wire, and the wiredrawability can be further improved.
- the steel wire according to the present disclosure comprises, in mass %, C: 0.50 to 1.10%, Si: 0.10-1.00%, Mn: 10.0-18.0%, P: 0.050% or less, S: 0.050% or less, and N: 0.005 to 0.035%;
- the balance has a chemical composition of Fe and impurities, Contains austenite structure, The relative permeability is 1.100 or less, In a cross section perpendicular to the longitudinal direction of the steel wire, carbides having a maximum length of 0.5 ⁇ m or more at the center of the cross section have an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in a central segregation portion is 1.20 or less, In a cross section of the steel wire that is parallel to the longitudinal direction and includes a central axis thereof, the number average aspect ratio of austenite grains in the austenite structure is 1.40 or more.
- the chemical composition of the steel wire according to the present disclosure is the same as that of the wire rod, including any optional elements that may be contained other than the above elements and the contents of each element, and therefore description thereof will be omitted here.
- the magnetic properties of the steel wire according to the present disclosure are also the same as those of the wire rod, that is, the relative permeability is 1.100 or less.
- the steel wire of the present disclosure can be coated with a metal such as zinc, a zinc alloy, aluminum, an aluminum alloy, etc. Furthermore, the steel wire of the present disclosure and the alloy-coated steel wire can be bundled or stranded. Since the steel wire according to the present disclosure has non-magnetic properties, for example, if a stranded wire including the steel wire according to the present disclosure is applied to a power transmission line, the temperature rise of the power transmission line due to electromagnetic induction can be suppressed, and power loss can be reduced.
- the degree of carbon segregation is determined using an electron probe microanalyzer (EPMA).
- EPMA measures a D/2 mm x D/2 mm area, with a beam diameter of 10 ⁇ m and a measurement interval of 10 ⁇ m, with D being the wire diameter of the wire, centered at a point within 0.5 mm from the center position of the wire cross section.
- the carbon concentration of a 50 ⁇ m x 50 ⁇ m area with a high carbon concentration is calculated from the obtained data.
- the ratio of the carbon concentration of the 50 ⁇ m x 50 ⁇ m area to the carbon concentration (average carbon concentration) of the entire D/2 mm x D/2 mm area is defined as the segregation degree.
- An image is taken with an SEM at 100x magnification (1.1 mm x 0.8 mm) centered on an area within a radius of 0.5 mm from the center position.
- the carbides are binarized using image analysis software (e.g., Image-J), and the carbide area ratio is calculated from the ratio to the total number of pixels. Five cross sections are observed, and the average is taken as the carbide area ratio. Note that the measurement of the carbide area ratio targets carbides with a maximum length of 0.5 ⁇ m or more.
- the cross section of steel (wire rod or steel wire) is polished. After polishing, it is washed with alcohol and immediately etched with picral. If the polished surface is washed with water or if time passes, etching will become impossible.
- the austenite structure ratio (area ratio) is measured by observing five cross sections at 100x magnification using an SEM, one field of view each, centered on the surface layer (within 1.5 mm from the surface), the middle layer (within 1 mm from the center at 1/4 D from the surface, assuming the wire diameter is D), and the center (within 1 mm from the center at 1/2 D from the surface).
- the area ratio of carbide, as well as the area ratios of ferrite, pearlite, bainite, and martensite, are determined in the same manner as above, and these are subtracted from 100% to calculate the area ratio of the austenite structure.
- the ferrite phase is judged as a recessed portion relative to the majority of the austenite phase.
- the cementite phase is judged as a portion that appears white due to charging up, since it is convex and dispersed relative to the austenite and ferrite phases.
- Bainite and martensite structures are considered to be structures in which cementite phases are dispersed within ferrite phases.
- the austenite grain size appearing in the longitudinal section is measured in all directions, the largest diameter obtained is defined as the "major diameter,” and the direction in which the "major diameter” is obtained is defined as the “major diameter direction.”
- the length of a line segment perpendicular to the major diameter direction that is separated (cut off) by the austenite grain boundary is defined as the “minor diameter.”
- the aspect ratio is defined as "major diameter/minor diameter.”
- Solid steel having the above-described chemical composition is produced in a steelmaking process, and the molten steel is poured into a mold of a billet caster (continuous casting device) to produce a slab (bloom).
- a soaking treatment is performed, for example, by holding the slab in an atmosphere at 1250°C for 10 hours or more.
- the soaking treatment is a heat treatment in which the center of the slab is held at a high temperature for a long period of time, for example, about 10 hours, in order to diffuse the carbon that is segregated in large amounts in the center and reduce the degree of segregation.
- This heating method has a fundamentally different purpose from the heating performed to shape the slab in a typical hot rolling process or to reduce the rolling reaction force (for example, an atmosphere temperature of about 1300°C for thick plates).
- the slab is heated to 1000-1250°C, and then bloomed into a billet, after which it is allowed to cool.
- the steel slab is rolled to obtain a rolled wire rod.
- the heating temperature of the steel slab before rolling is 1000°C to 1250°C, and the holding time is more than 10 to 150 minutes. If the heating temperature of the steel slab before rolling is less than 1000°C, the carbides generated in the center during casting of the slab (bloom) are not sufficiently dissolved, and many coarse carbides that could cause breakage during wire drawing remain in the center. In addition, by increasing the reheating temperature before wire rolling, the austenite grain size becomes coarse, which has the effect of suppressing the remaining coarse carbides that could cause breakage during wire drawing.
- the carbide content in the central portion can be reduced to 0.05 to 2.00%.
- the cooling rate in the surface layer is set to 7.0°C/sec or more. If the cooling rate in the surface layer is less than 7.0°C/sec, the amount of carbide precipitated in the central portion tends to be high. If the cooling rate in the surface layer exceeds 25.0° C./second, the amount of carbide precipitated in the center tends to be excessively low. Each temperature is measured using a radiation thermometer.
- the wire diameter (diameter) of the wire rod according to the present disclosure is not particularly limited, but by making the diameter smaller, it is possible to ensure a sufficient hot rolling area reduction rate from the billet to the wire rod, and by dissolving and promoting the dispersion of coarse carbides formed in the center during the casting of the bloom, it is possible to reduce the coarse carbides that could cause breakage during the subsequent wire drawing process.
- the upper limit of the wire diameter that is effective for ensuring a sufficient area reduction rate and dispersing the coarse carbides in the center is approximately 10 mm. Hot rolling to a diameter of 3.5 mm or less to achieve this effect increases rolling costs, so the lower limit of the wire diameter is approximately 3.5 mm.
- the metal structure of the manufactured wire rod and steel wire was measured using the method described above.
- the magnetic properties of the wire rod and steel wire were evaluated based on their relative magnetic permeability.
- Relative magnetic permeability was measured using a vibrating sample type automatic magnetization measuring device (BHV-50, manufactured by Riken Denshi Co., Ltd.). At room temperature in the air, the wire was magnetized from a demagnetized state to a maximum magnetic field of 15 kOe, then magnetized negatively to a maximum magnetic field of -15 kOe, and then further magnetized to a maximum magnetic field of 15 kOe.
- Relative magnetic permeability was calculated using the magnetic field strength and magnetic polarization in the range of 5 kOe or above. In this disclosure, a relative magnetic permeability of 1.100 or less is considered "non-magnetic.”
- the wire rods Nos. 1-1A to 1-5A satisfy the requirements of the present disclosure, and are both non-magnetic and prevent breakage during wire drawing.
- the wire rods Nos. 1-1B to 1-4B had excessive or insufficient amounts of carbides, and were broken during wire drawing.
- the wire rod No. 1-5B had an austenite grain number average aspect ratio of more than 1.40, and was broken during wire drawing.
- the wire rods Nos. 2A to 11A and 19A to 21A satisfy the requirements of the present disclosure, and are both non-magnetic and prevent breakage during wire drawing.
- No. 12B had an excessively high C content, which resulted in a large amount of carbide precipitation, poor workability, and wire breakage during wire drawing.
- No. 13B the C content was too low, the austenite was not stable, and the steel wire after wiredrawing did not become nonmagnetic.
- the steel wire broke before the transition from uniform elongation to local elongation occurred during the tensile test, so the tensile strength could not be measured.
- No. 14B had an excessively high Si content, which resulted in poor workability and wire breakage during wire drawing. In No.
- C 0.50 to 1.10%, Si: 0.10-1.00%, Mn: 10.0-18.0%, P: 0.050% or less, S: 0.050% or less, and N: 0.005 to 0.035%; Furthermore, it contains one or more selected from the group consisting of the following first, second, and third groups:
- the balance has a chemical composition of Fe and impurities, (Group 1) Cu: 0.40% or less, and Ni: 0.40% or less One or two selected from the group consisting of (second group) Cr: 2.50% or less, Mo: 1.00% or less, V: 0.25% or less, Ti: 0.100% or less, Al: 0.100% or less, and Nb: 0.050% or less One or more selected from the group consisting of (Group 3) Sn: 0.050% or less, B: 0.0050% or less, Bi: 0.20% or less, one or more elements selected from the group consisting of Pb: 0.09% or less, and Ca: 0.0100% or less.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
本開示は、線材、鋼線、及び撚り線に関する。 This disclosure relates to wire rods, steel wires, and stranded wires.
一般的な送電線用の補強用鋼材は炭素鋼であり、強磁性体である。送電中には送電線の電気抵抗だけでなく補強用線材からの電磁誘導によっても送電線の温度が上昇する。送電線の温度上昇は最終的に電力損失につながることが知られている。
そのため、送電中の電磁誘導が生じない非磁性ワイヤが求められている。
The reinforcing steel material for general power transmission lines is carbon steel, which is a ferromagnetic material. During power transmission, the temperature of the power transmission line rises not only due to the electrical resistance of the line but also due to electromagnetic induction from the reinforcing wire. It is known that the temperature rise of the power transmission line ultimately leads to power loss.
Therefore, there is a demand for non-magnetic wires that do not cause electromagnetic induction during power transmission.
特許文献1には、電力線用コア線の素材に適した線材として、高強度及び非磁性特性を有し、熱膨張係数の低い線材として、重量%で、マンガン(Mn):27~42%、炭素(C):0.35%以下(0%を除く)、シリコン(Si):0.5%以下、リン(P):0.03%以下、硫黄(S):0.03%以下を含み、残部がFe及びその他の不可避不純物からなり、ニール(neel)温度が150℃を超えることを特徴とする非磁性高強度線材が開示されている。 Patent Document 1 discloses a non-magnetic, high-strength wire suitable for use as a core wire for power lines, which has high strength, non-magnetic properties, and a low thermal expansion coefficient. The wire contains, by weight, 27-42% manganese (Mn), 0.35% or less (excluding 0%) carbon (C), 0.5% or less silicon (Si), 0.03% or less phosphorus (P), and 0.03% or less sulfur (S), with the balance being Fe and other unavoidable impurities, and has a Neel temperature exceeding 150°C.
特許文献2には、高強度、高耐力および低透磁率を達成し、且つ常温での曲げ加工性に優れ、更に低温での曲げ加工性にも優れた非磁性鋼として、C:0.8~1.2%(質量%の意味。以下、化学成分について同じ。)、Si:0.1~0.6%、Mn:13%超、20%以下、Al:0.001%以上、0.02%未満、P:0.040%以下(0%を含まない)、S:0.045%以下(0%を含まない)およびN:0.025~0.05%を含有し、残部が鉄および不可避不純物であり、ミクロ組織の99.0面積%以上がオーステナイト組織で、オーステナイト結晶粒度番号が8.0~10.5であることを特徴とする低温曲げ加工性に優れた非磁性鋼が開示されている。 Patent Document 2 discloses a non-magnetic steel that achieves high strength, high yield strength, and low magnetic permeability, and has excellent bending workability at room temperature and also at low temperatures. The non-magnetic steel contains 0.8 to 1.2% C (meaning mass %; the same applies hereinafter to chemical components), 0.1 to 0.6% Si, more than 13% but not more than 20% Mn, 0.001% or more but less than 0.02% Al, 0.040% or less P (not including 0%), 0.045% or less S (not including 0%), and 0.025 to 0.05% N, with the balance being iron and unavoidable impurities. The austenite structure accounts for 99.0% or more by area of the microstructure, and the austenite grain size number is 8.0 to 10.5.
特許文献3には、高強度かつ低透磁率を示し、更に脱炭層が存在していても、曲げ加工性、特には低温での曲げ加工性に優れた非磁性鋼として、成分組成が、質量%で、C:0.8~1.2%、Si:0.1~0.6%、Mn:13%超、20%未満、Al:0.001%以上、0.02%未満、P:0%超、0.040%以下、S:0%超、0.045%以下、およびN:0.025~0.05%を含有し、残部が鉄および不可避不純物からなり、且つ鋼中の水素濃度が4.5質量ppm以下に抑えられていることを特徴とする低温での曲げ加工性に優れた非磁性鋼が開示されている。 Patent Document 3 discloses a non-magnetic steel that exhibits high strength and low magnetic permeability, and further has excellent bending workability, particularly at low temperatures, even when a decarburized layer is present. The composition is, by mass, C: 0.8-1.2%, Si: 0.1-0.6%, Mn: more than 13% but less than 20%, Al: 0.001% or more but less than 0.02%, P: more than 0% but 0.040% or less, S: more than 0% but 0.045% or less, and N: 0.025-0.05%, with the balance being iron and unavoidable impurities, and the hydrogen concentration in the steel being kept to 4.5 ppm by mass or less.
特許文献4には、C:0.40~0.8%、Si:0.50%以下(0%を含まない)、Mn:8~25%、P:0.03%以下(0%を含まない)、S:0.030%以下(0%を含まない)、Al:0.010~0.10%、N:0.0010~0.020%を含み、残部が鉄及び不可避不純物であり、固溶状態のN量が0.001%以下(0%を含む)であると共に、組織がオーステナイト単相組織であり、結晶粒径が30~80μmであるオーステナイト結晶粒の個数が、全オーステナイト結晶粒に対して80%以上であることを特徴とする非磁性鋼線材又は棒鋼が開示されている。 Patent Document 4 discloses a non-magnetic steel wire rod or bar containing C: 0.40-0.8%, Si: 0.50% or less (excluding 0%), Mn: 8-25%, P: 0.03% or less (excluding 0%), S: 0.030% or less (excluding 0%), Al: 0.010-0.10%, N: 0.0010-0.020%, the balance being iron and unavoidable impurities, with the amount of dissolved N being 0.001% or less (including 0%), the structure being an austenite single-phase structure, and the number of austenite crystal grains with a crystal grain size of 30-80 μm being 80% or more of the total austenite crystal grains.
特許文献5には、質量%で、C:0.10%以上2.50%以下、Mn:8.0%以上45.0%以下、P:0.300%以下、S:0.1000%以下、Ti:0.10%以上5.00%以下、Al:0.001%以上5.000%以下、N:0.5000%以下、O(酸素):0.1000%以下を含み、かつ、C、Ti、Mnを、下記(1)式を満足する範囲にて含有し、残部がFe及び不可避不純物である成分組成と、面積率で、オーステナイト相を90%以上、Ti炭化物を0.2%以上含む組織と、を有する鋼材が開示されている。
25([C]-12.01[Ti]/47.87)+[Mn]≧ 25 ・・・(1)
ここで、[C]、[Ti]、[Mn]:各元素の含有量(質量%)
Patent Document 5 discloses a steel material having a component composition containing, by mass%, C: 0.10% to 2.50%, Mn: 8.0% to 45.0%, P: 0.300% or less, S: 0.1000% or less, Ti: 0.10% to 5.00%, Al: 0.001% to 5.000%, N: 0.5000% or less, and O (oxygen): 0.1000% or less, and containing C, Ti, and Mn in ranges that satisfy the following formula (1), with the balance being Fe and unavoidable impurities, and having a structure containing, by area ratio, 90% or more of an austenite phase and 0.2% or more of Ti carbide.
25([C]-12.01[Ti]/47.87)+[Mn]≧25...(1)
Here, [C], [Ti], and [Mn] are the contents (mass%) of each element.
特許文献1:特表2022-551861号公報
特許文献2:特開2014-177662号公報
特許文献3:特開2017-179395号公報
特許文献4:特開2013-023743号公報
特許文献5:国際公開第2020-054553号
Patent Document 1: JP-T-2022-551861A Patent Document 2: JP-A-2014-177662 Patent Document 3: JP-A-2017-179395 Patent Document 4: JP-A-2013-023743 Patent Document 5: WO 2020-054553
本開示は、伸線加工中の断線を抑制して非磁性の鋼線を製造することができる線材、非磁性の鋼線、及び非磁性の鋼線を用いた撚り線を提供することを課題とする。 The objective of this disclosure is to provide wire rod, non-magnetic steel wire, and stranded wire using non-magnetic steel wire that can be used to produce non-magnetic steel wire while suppressing wire breakage during wire drawing.
上記課題を解決するための手段には、以下の態様が含まれる。
<1> 質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、
N:0.005~0.035%、
Cu:0~0.40%、
Ni:0~0.40%、
Cr:0~2.50%、
Mo:0~1.00%、
V:0~0.25%、
Ti:0~0.100%、
Al:0~0.100%、
Nb:0~0.050%、
Sn:0~0.050%、
B:0~0.0050%、
Bi:0~0.20%、
Pb:0~0.09%、
Ca:0~0.0100%、及び
Mg:0~0.0100%、であり、
残部がFe及び不純物である化学組成を有し、
オーステナイト組織を含み、
比透磁率が1.100以下であり、
線材の長さ方向に垂直な断面において、前記断面の中心部における最大長が0.5μm以上である炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記線材の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の数平均アスペクト比が1.40未満である、線材。
<2>前記化学組成が、質量%で、下記第1群、第2群、及び第3群からなる群より選択される1種又は2種以上を含む、<1>に記載の線材。
(第1群)
Cu:0.05~0.40%、及び
Ni:0.05~0.40%以下からなる群より選択される1種又は2種
(第2群)
Cr:0.02~2.50%、
Mo:0.02~1.00%、
V:0.002~0.25%、
Ti:0.005~0.100%、
Al:0.005~0.100%、及び
Nb:0.002~0.050%からなる群より選択される1種又は2種以上
(第3群)
Sn:0.002~0.050%、
B:0.0001~0.0050%、
Bi:0.002~0.20%、
Pb:0.002~0.09%、
Ca:0.0002~0.0100%、及び
Mg:0.0002~0.0100%からなる群より選択される1種又は2種以上
<3> 前記炭化物の最大厚さが0.50μm以下である<1>又は<2>に記載の線材。
<4> 前記オーステナイト組織におけるオーステナイト粒の粒径が8.0μm以上14.0μm以下である<1>~<3>のいずれか1つに記載の線材。
<5> 質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、
Cu:0~0.40%、
Ni:0~0.40%、
Cr:0~2.50%、
Mo:0~1.00%、
V:0~0.25%、
Ti:0~0.100%、
Al:0~0.100%、
Nb:0~0.050%、
Sn:0~0.050%、
B:0~0.0050%、
Bi:0~0.20%、
Pb:0~0.09%、
Ca:0~0.0100%、及び
Mg:0~0.0100%、であり、
残部がFe及び不純物である化学組成を有し、
オーステナイト組織を含み、
比透磁率が1.100以下であり、
鋼線の長さ方向に垂直な断面において、前記断面の中心部における最大長が0.5μm以上である炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記鋼線の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の数平均アスペクト比が1.40以上である、鋼線。
<6>前記化学組成が、質量%で、下記第1群、第2群、及び第3群からなる群より選択される1種又は2種以上を含む、<5>に記載の鋼線。
(第1群)
Cu:0.05~0.40%、及び
Ni:0.05~0.40%以下からなる群より選択される1種又は2種
(第2群)
Cr:0.02~2.50%、
Mo:0.02~1.00%、
V:0.002~0.25%、
Ti:0.005~0.100%、
Al:0.005~0.100%、及び
Nb:0.002~0.050%からなる群より選択される1種又は2種以上
(第3群)
Sn:0.002~0.050%、
B:0.0001~0.0050%、
Bi:0.002~0.20%、
Pb:0.002~0.09%、
Ca:0.0002~0.0100%、及び
Mg:0.0002~0.0100%からなる群より選択される1種又は2種以上
<7> 表面にめっき層を有する<5>又は<6>に記載の鋼線。
<8> <5>~<7>のいずれか1つに記載の鋼線を含む撚り線。
The means for solving the above problems include the following aspects.
<1> In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less,
N: 0.005-0.035%,
Cu: 0 to 0.40%,
Ni: 0 to 0.40%,
Cr: 0-2.50%,
Mo: 0-1.00%,
V: 0 to 0.25%,
Ti: 0 to 0.100%,
Al: 0-0.100%,
Nb: 0 to 0.050%,
Sn: 0 to 0.050%,
B: 0 to 0.0050%,
Bi: 0-0.20%,
Pb: 0 to 0.09%,
Ca: 0 to 0.0100%, and Mg: 0 to 0.0100%,
The balance has a chemical composition of Fe and impurities,
Contains austenite structure,
The relative permeability is 1.100 or less,
In a cross section perpendicular to the longitudinal direction of the wire rod, carbides having a maximum length of 0.5 μm or more at the center of the cross section are 0.05 to 2.00% in terms of area ratio, and the degree of carbon segregation in the center segregation portion is 1.20 or less,
A wire rod, wherein in a cross section parallel to the longitudinal direction and including a central axis of the wire rod, the number average aspect ratio of austenite grains in the austenite structure is less than 1.40.
<2> The wire according to <1>, wherein the chemical composition includes, in mass %, one or more elements selected from the group consisting of the following first, second, and third groups:
(Group 1)
Cu: 0.05 to 0.40%, and Ni: 0.05 to 0.40% or less One or two selected from the group consisting of (second group)
Cr: 0.02-2.50%,
Mo: 0.02-1.00%,
V: 0.002-0.25%,
Ti: 0.005-0.100%,
One or more selected from the group consisting of Al: 0.005 to 0.100%, and Nb: 0.002 to 0.050% (Group 3)
Sn: 0.002-0.050%,
B: 0.0001 to 0.0050%,
Bi: 0.002-0.20%,
Pb: 0.002-0.09%,
<3> The wire rod according to <1> or <2>, wherein the maximum thickness of the carbide is 0.50 μm or less.
<4> The wire rod according to any one of <1> to <3>, wherein the grain size of the austenite grains in the austenite structure is 8.0 μm or more and 14.0 μm or less.
<5> In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005-0.035%,
Cu: 0 to 0.40%,
Ni: 0 to 0.40%,
Cr: 0-2.50%,
Mo: 0-1.00%,
V: 0 to 0.25%,
Ti: 0 to 0.100%,
Al: 0-0.100%,
Nb: 0 to 0.050%,
Sn: 0 to 0.050%,
B: 0 to 0.0050%,
Bi: 0-0.20%,
Pb: 0 to 0.09%,
Ca: 0 to 0.0100%, and Mg: 0 to 0.0100%,
The balance has a chemical composition of Fe and impurities,
Contains austenite structure,
The relative permeability is 1.100 or less,
In a cross section perpendicular to the longitudinal direction of the steel wire, carbides having a maximum length of 0.5 μm or more at the center of the cross section have an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in a central segregation portion is 1.20 or less,
A steel wire, wherein in a cross section parallel to the longitudinal direction and including a central axis of the steel wire, the number average aspect ratio of austenite grains in the austenite structure is 1.40 or more.
<6> The steel wire according to <5>, wherein the chemical composition includes, in mass %, one or more elements selected from the group consisting of the following first, second, and third groups:
(Group 1)
Cu: 0.05 to 0.40%, and Ni: 0.05 to 0.40% or less One or two selected from the group consisting of (second group)
Cr: 0.02-2.50%,
Mo: 0.02-1.00%,
V: 0.002-0.25%,
Ti: 0.005-0.100%,
One or more selected from the group consisting of Al: 0.005 to 0.100%, and Nb: 0.002 to 0.050% (Group 3)
Sn: 0.002-0.050%,
B: 0.0001 to 0.0050%,
Bi: 0.002-0.20%,
Pb: 0.002-0.09%,
<7> The steel wire according to <5> or <6>, which has a plating layer on a surface thereof.
<8> A stranded wire comprising the steel wire according to any one of <5> to <7>.
本開示によれば、伸線加工中の断線を抑制して非磁性の鋼線を製造することができる線材、非磁性の鋼線、及び非磁性の鋼線を用いた撚り線が提供される。 This disclosure provides wire rod, non-magnetic steel wire, and stranded wire using non-magnetic steel wire that can be manufactured while suppressing wire breakage during wire drawing.
本開示の一例である実施形態について説明する。
本明細書中において、「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。また、「~」の前後に記載される数値に「超」または「未満」が付されている場合の数値範囲は、これら数値を下限値または上限値として含まない範囲を意味する。
本明細書中に段階的に記載されている数値範囲において、ある段階的な数値範囲の上限値は、他の段階的な記載の数値範囲の上限値に置き換えてもよく、また、実施例に示されている値に置き換えてもよい。
本明細書中に段階的に記載されている数値範囲において、ある段階的な数値範囲の下限値は、他の段階的な記載の数値範囲の下限値に置き換えてもよく、また、実施例に示されている値に置き換えてもよい。
化学組成の元素の含有量は、単に「量」(例えば、C量、Si量等)と表記する場合がある。
化学組成の元素の含有量について、「%」は「質量%」を意味する。
また、「工程」との用語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の目的が達成されれば、本用語に含まれる。
An embodiment that is an example of the present disclosure will be described.
In this specification, a numerical range expressed using "to" means a range that includes the numerical values written before and after "to" as the lower and upper limits. Furthermore, when the numerical values written before and after "to" are followed by "greater than" or "less than," the numerical range does not include these numerical values as the lower or upper limit.
In the numerical ranges described in stages in this specification, the upper limit value of a certain numerical range may be replaced by the upper limit value of another numerical range described in stages, or may be replaced by a value shown in an example.
In the numerical ranges described in stages in this specification, the lower limit value of a certain numerical range may be replaced by the lower limit value of another numerical range described in stages, or may be replaced by a value shown in an example.
The content of an element in the chemical composition may be simply expressed as "amount" (for example, C amount, Si amount, etc.).
With respect to the content of elements in the chemical composition, "%" means "mass %."
Furthermore, the term "process" does not only refer to an independent process, but also includes processes that cannot be clearly distinguished from other processes as long as the intended purpose of the process is achieved.
本開示の発明者らは、伸線加工中の断線抑制と非磁性が両立される線材及び鋼線を見出すべく鋭意検討を行った結果、下記の知見を見出した。
(a)高Mn成分として準安定オーステナイト組織を活用できる。しかし、準安定オーステナイトは冷間加工中に加工誘起マルテンサイト変態が生じることも知られており、送電線のような伸線加工鋼線で低磁性を維持することは難しい。
(b)伸線加工後に高強度化後においても加工誘起マルテンサイト変態をさせず、低磁性を保つことができる成分として、高炭素、高Mn成分系を検討し、伸線加工後にも低磁性を維持する成分系に至った。
(c)一方、高炭素成分では中心部に炭化物が生成し、これらは伸線加工中の割れ起点になるため、伸線加工中の断線、またワイヤの延性低下につながる。炭化物の面積率は2%以下にすることが効果的であった。
(d)また、中心部の固溶炭素濃度が高い等ばらつきがある場合、伸線加工性が低下する。炭化物の析出は固溶炭素濃度のばらつき低減に効果がある。
(e)伸線加工性と伸線加工後の非磁性を維持できる条件として、本開示に係る線材、鋼線及び撚り線に至った。
The inventors of the present disclosure have conducted extensive research to find a wire rod and a steel wire that are both non-magnetic and suppressed from breaking during wire drawing, and as a result, have discovered the following findings.
(a) The high Mn content can be utilized to create a metastable austenite structure. However, it is known that metastable austenite undergoes strain-induced martensitic transformation during cold working, making it difficult to maintain low magnetic properties in drawn steel wires such as those used in power transmission cables.
(b) We investigated high carbon and high manganese components as components that can maintain low magnetic properties without causing deformation-induced martensitic transformation even after wire drawing and high strength, and arrived at a component system that maintains low magnetic properties even after wire drawing.
(c) On the other hand, with a high carbon content, carbides are formed in the center, which become the starting point for cracks during the wire drawing process, leading to breakage during the wire drawing process and a decrease in the ductility of the wire. It was effective to keep the area ratio of carbides below 2%.
(d) Furthermore, when there is variation in the solute carbon concentration, such as when the solute carbon concentration is high in the center, wire drawability deteriorates. The precipitation of carbides is effective in reducing variation in the solute carbon concentration.
(e) The wire rod, steel wire, and stranded wire according to the present disclosure were developed under the conditions that allowed for wiredrawability and maintaining non-magnetic properties after wiredrawing.
[線材]
本開示に係る線材について説明する。
本開示に係る線材は、質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び
N:0.005~0.035%、
であり、
残部がFe及び不純物である化学組成を有し、
オーステナイト組織を含み、
比透磁率が1.100以下であり、
線材の長さ方向に垂直な断面において、前記断面の中心部における最大長が0.5μm以上である炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記線材の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の数平均アスペクト比が1.40未満である。
また、本開示に係る線材は、Feの一部に代えて後述する任意元素を含んでもよい。
[Wire rod]
The wire rod according to the present disclosure will be described.
The wire rod according to the present disclosure has, in mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and N: 0.005 to 0.035%,
and
The balance has a chemical composition of Fe and impurities,
Contains austenite structure,
The relative permeability is 1.100 or less,
In a cross section perpendicular to the longitudinal direction of the wire rod, carbides having a maximum length of 0.5 μm or more at the center of the cross section are 0.05 to 2.00% in terms of area ratio, and the degree of carbon segregation in the center segregation portion is 1.20 or less,
In a cross section of the wire rod that is parallel to the longitudinal direction and includes a central axis of the wire rod, the number average aspect ratio of austenite grains in the austenite structure is less than 1.40.
Furthermore, the wire rod according to the present disclosure may contain optional elements described below in place of a portion of Fe.
<化学組成>
本開示に係る線材の化学組成(各元素の含有量)について説明する。
<Chemical composition>
The chemical composition (content of each element) of the wire according to the present disclosure will be described.
C:0.50~1.10%
炭素(C)はオーステナイトを安定化して伸線加工後の加工誘起マルテンサイト変態を抑制する。そのため十分な非磁性特性が得られる。C含有量が0.50%未満であると、上記効果が十分に得られない。一方、C含有量が1.10%を超えれば、炭化物が過剰に
析出する。析出した炭化物は加工時に割れの起点となる。そのため、十分な加工性が得られない。したがって、C含有量は0.50~1.10%である。
C含有量の好ましい下限は0.60%であり、より好ましくは0.70%であり、さらに好ましくは0.80%である。
C含有量の好ましい上限は1.05%であり、より好ましくは1.03%であり、さらに好ましくは1.00%である。
C: 0.50-1.10%
Carbon (C) stabilizes austenite and suppresses the deformation-induced martensitic transformation after wire drawing. This results in sufficient non-magnetic properties. If the C content is less than 0.50%, the above effect cannot be fully achieved. On the other hand, if the C content exceeds 1.10%, excessive carbides precipitate. The precipitated carbides become the starting point for cracks during processing. As a result, sufficient workability cannot be achieved. Therefore, the C content is 0.50 to 1.10%.
The lower limit of the C content is preferably 0.60%, more preferably 0.70%, and further preferably 0.80%.
The upper limit of the C content is preferably 1.05%, more preferably 1.03%, and further preferably 1.00%.
Si:0.10~1.00%
シリコン(Si)は鋼を脱酸する効果がある。Siはさらに固溶強化により鋼材の強度を高める。Si含有量が0.10%未満であると、上記効果が十分に得られない。一方、Si含有量が1.00%を超えれば、伸線加工性が低下する。したがって、Si含有量は0.10~1.00%である。
Si含有量の好ましい下限は0.15%であり、より好ましくは0.18%であり、さらに好ましくは0.20%である。
Si含有量の好ましい上限は0.90%であり、より好ましくは0.80%であり、さらに好ましくは0.70%である。
Si: 0.10-1.00%
Silicon (Si) has the effect of deoxidizing steel. Si also increases the strength of steel through solid solution strengthening. If the Si content is less than 0.10%, the above effect cannot be fully achieved. On the other hand, if the Si content exceeds 1.00%, wire drawability deteriorates. Therefore, the Si content is 0.10 to 1.00%.
The lower limit of the Si content is preferably 0.15%, more preferably 0.18%, and further preferably 0.20%.
The upper limit of the Si content is preferably 0.90%, more preferably 0.80%, and further preferably 0.70%.
Mn:10.0~18.0%
マンガン(Mn)は、オーステナイトを安定化して、加工誘起マルテンサイト変態を抑制する。そのため十分な非磁性特性が得られる。Mn含有量が10.0%未満であると、上記効果が十分に得られない。一方、Mn含有量が18.0%を超えると、後述するソーキングを行っても鋳片の中心部に多く存在する炭化物を拡散、低減しても、中心部における炭化物の面積率及び偏析度を十分に下げることができない。したがって、Mn含有量は10.0~18.0%である。
Mn含有量の好ましい下限は11.0%であり、より好ましくは11.5%であり、さらに好ましくは12.0%である。
Mn含有量の好ましい上限は17.0%であり、より好ましくは16.5%であり、さらに好ましくは16.0%である。
Mn: 10.0-18.0%
Manganese (Mn) stabilizes austenite and suppresses strain-induced martensitic transformation, thereby achieving sufficient non-magnetic properties. If the Mn content is less than 10.0%, the above effects are not fully achieved. On the other hand, if the Mn content exceeds 18.0%, even if soaking, as described below, diffuses and reduces the carbides present in large amounts in the center of the cast slab, it is not possible to sufficiently reduce the area ratio and segregation degree of carbides in the center. Therefore, the Mn content is 10.0 to 18.0%.
The lower limit of the Mn content is preferably 11.0%, more preferably 11.5%, and even more preferably 12.0%.
The upper limit of the Mn content is preferably 17.0%, more preferably 16.5%, and even more preferably 16.0%.
P:0.050%以下
燐(P)は不純物である。Pはオーステナイト結晶粒の粒界に偏析し、伸線加工性が低下する。線材のP含有量が0.050%以下であれば、加工性の低下が抑制され、他の要件も満たすことで、目標とする特性が得られる。
P含有量の上限は0.045%であることが好ましく、より好ましくは0.040%以下である。なお、P含有量の下限は限定されず、0%(つまり含まないこと)がよいが、脱Pコストを低減する観点から、0%超であってもよく、0.001%以上であってもよい。
P: 0.050% or less Phosphorus (P) is an impurity. P segregates at the grain boundaries of austenite crystal grains, reducing wiredrawability. If the P content of the wire rod is 0.050% or less, the reduction in workability is suppressed, and the target properties can be obtained by satisfying other requirements.
The upper limit of the P content is preferably 0.045%, more preferably 0.040% or less. The lower limit of the P content is not limited and is preferably 0% (i.e., no P is contained), but from the viewpoint of reducing the dephosphorization cost, it may be more than 0% or may be 0.001% or more.
S:0.050%以下
硫黄(S)は加工性を低下させる。線材のS含有量が0.050%以下であれば、他の要件も満たすことで、目標とする特性が得られる。
S含有量の好ましい上限は0.040%である。なお、S含有量の下限は限定されないが、脱Sコストを低減する観点から、0%超であってもよく、0.001%以上であってもよい。
S: 0.050% or less Sulfur (S) reduces workability. If the S content of the wire rod is 0.050% or less, the target properties can be obtained while satisfying other requirements.
The upper limit of the S content is preferably 0.040%. The lower limit of the S content is not limited, but may be more than 0% or may be 0.001% or more from the viewpoint of reducing the desulfurization cost.
N:0.005~0.035%
窒素(N)は、オーステナイトを安定化して、加工誘起マルテンサイト変態を抑制する。そのため十分な非磁性特性が得られる。Nはさらに、固溶強化により鋼材の強度を高める。N含有量が0.005%未満であると上記効果が十分に得られない。一方、N含有量が0.035%を超えれば、鋼材中にブローホール等の欠陥が生じやすくなる。そのため、線材の伸線加工性が低下する。したがって、N含有量は0.005~0.35%である。
N含有量の好ましい下限は0.007%であり、より好ましくは0.010%であり、さらに好ましくは0.012%である。
N含有量の好ましい上限は0.030%であり、より好ましくは0.024%であり、さらに好ましくは0.020%である。
N: 0.005-0.035%
Nitrogen (N) stabilizes austenite and suppresses deformation-induced martensitic transformation, thereby achieving sufficient non-magnetic properties. N also increases the strength of steel through solid solution strengthening. If the N content is less than 0.005%, the above effect cannot be fully achieved. On the other hand, if the N content exceeds 0.035%, defects such as blowholes tend to occur in the steel. This reduces the drawability of the wire rod. Therefore, the N content is 0.005 to 0.35%.
The lower limit of the N content is preferably 0.007%, more preferably 0.010%, and further preferably 0.012%.
The upper limit of the N content is preferably 0.030%, more preferably 0.024%, and further preferably 0.020%.
本開示に係る線材は、Feの一部に代えて、任意元素として、Cu、Ni、Cr、Mo、V、Ti、Al、Nb、Sn、B、Bi、Pb、Ca、及びMgの1種又は2種以上を含んでもよい。これらの任意元素は、含まれなくてもよいし、下記の範囲内で含まれてもよい。これらの任意元素を含む場合の含有量の下限値は0%超であってもよい。また、これらの任意元素は、作用効果の観点から下記の第1群~第3群に分けられる。 The wire rod according to the present disclosure may contain, in place of a portion of the Fe, one or more of the following optional elements: Cu, Ni, Cr, Mo, V, Ti, Al, Nb, Sn, B, Bi, Pb, Ca, and Mg. These optional elements may not be included, or may be included within the ranges below. When these optional elements are included, the lower limit of the content may be greater than 0%. Furthermore, these optional elements are divided into the following first to third groups from the standpoint of their effects.
[第1群]Cu及びNi
本開示に係る線材の化学組成はさらに、Feの一部に代えて、上述の第1群から選択される1種又は2種を含有してもよい。これらの元素は任意元素であり、いずれも、鋼材の非磁性特性を向上し、かつ、鋼材の靱性を高める。以下、各元素について説明する。
[Group 1] Cu and Ni
The chemical composition of the wire rod according to the present disclosure may further contain one or two elements selected from the above-mentioned Group 1 in place of a portion of Fe. These elements are optional elements, and all of them improve the non-magnetic properties of the steel material and increase the toughness of the steel material. Each element will be described below.
Cu:0.40%以下
銅(Cu)は、任意の元素である。即ち、Cu含有量は、0%であってもよい。
Cuはオーステナイトを安定化して、鋼材の非磁性特性を向上させる元素である。かかる作用の観点から、Cu含有量は、0%超であってもよく、0.05%以上であってもよく、0.10%以上であってもよく、0.20%以上であってもよい。
一方、Cu含有量が0.40%を超えると、線材の伸線加工性が低下する。線材の伸線加工性をより向上する観点から、Cu含有量は0.40%以下である。Cu含有量は好ましくは0.35%以下である。
Cu: 0.40% or less Copper (Cu) is an optional element. That is, the Cu content may be 0%.
Cu is an element that stabilizes austenite and improves the non-magnetic properties of the steel material. From the viewpoint of this function, the Cu content may be more than 0%, 0.05% or more, 0.10% or more, or 0.20% or more.
On the other hand, if the Cu content exceeds 0.40%, the wire drawability of the wire rod decreases. From the viewpoint of further improving the wire drawability of the wire rod, the Cu content is 0.40% or less. The Cu content is preferably 0.35% or less.
Ni:0.40%以下
ニッケル(Ni)は、任意の元素である。即ち、Ni含有量は、0%であってもよい。
Niはオーステナイトを安定化して、鋼材の非磁性特性を向上させる元素である。かかる作用の観点から、Ni含有量は、0%超であってもよく、0.05%以上であってもよく、0.10%以上であってもよく、0.20%以上であってもよい。
一方、Ni含有量が0.40%を超えると、線材の伸線加工性が低下する。線材の伸線加工性をより向上する観点から、Ni含有量は0.40%以下である。Ni含有量はより好ましくは0.35%以下である。
Ni: 0.40% or less Nickel (Ni) is an optional element. That is, the Ni content may be 0%.
Ni is an element that stabilizes austenite and improves the non-magnetic properties of steel. From the viewpoint of this function, the Ni content may be more than 0%, 0.05% or more, 0.10% or more, or 0.20% or more.
On the other hand, if the Ni content exceeds 0.40%, the wire drawability of the wire rod decreases. From the viewpoint of further improving the wire drawability of the wire rod, the Ni content is 0.40% or less, and more preferably 0.35% or less.
[第2群]Cr、Mo、V、Ti、Al及びNb
本開示に係る線材の化学組成はさらに、Feの一部に代えて、上述の第2群から選択される1種又は2種以上を含有してもよい。これらの元素は任意元素であり、いずれも、鋼材及び鋼線の強度を高める。以下、各元素について説明する。
[Group 2] Cr, Mo, V, Ti, Al and Nb
The chemical composition of the wire rod according to the present disclosure may further contain, in place of a portion of Fe, one or more elements selected from the above-mentioned Group 2. These elements are optional elements, and all of them increase the strength of the steel material and the steel wire. Each element will be described below.
Cr:2.50%以下
クロム(Cr)は、任意の元素である。即ち、Cr含有量は、0%であってもよい。
Crは、炭化物を形成して、析出強化により鋼材の強度を高める元素である。Crはさらに、オーステナイトを安定化して、鋼材の非磁性特性を向上する。これにより、線材及び鋼線の高強度化と非磁性特性の向上が図られる。かかる作用の観点から、Cr含有量は、0%超であってもよく、0.02%以上であってもよく、0.05%以上であってもよい。
一方、Cr含有量が2.50%を超えると、粗大なCr炭化物が生成し、線材の伸線加工性が低下する。このため、Cr含有量は、2.50%以下である。線材の伸線加工性をより向上する観点から、Cr含有量は、好ましくは2.00%以下である。
Cr: 2.50% or less Chromium (Cr) is an optional element. That is, the Cr content may be 0%.
Cr is an element that forms carbides and increases the strength of steel materials through precipitation strengthening. Cr also stabilizes austenite and improves the non-magnetic properties of steel materials. This results in increased strength and improved non-magnetic properties of wire rods and steel wires. In view of this effect, the Cr content may be more than 0%, 0.02% or more, or 0.05% or more.
On the other hand, if the Cr content exceeds 2.50%, coarse Cr carbides are formed, which reduces the wire drawability of the wire rod. Therefore, the Cr content is 2.50% or less. From the viewpoint of further improving the wire drawability of the wire rod, the Cr content is preferably 2.00% or less.
Mo:1.00%以下
モリブデン(Mo)は、任意の元素である。即ち、Mo含有量は、0%であってもよい。
Moは炭化物を生成して、析出強化により鋼材の強度を高める元素である。また、伸線加工後に得られる鋼線の引張強さを高める作用がある。
かかる観点から、線材のMo含有量は0%超であってもよく、0.02%以上であってもよい。
一方、線材のMo含有量が1.00%を超えると、上記効果が飽和し、さらに線材の製造コストが高まる。
そのため、Mo含有量は0.02~1.00%の範囲内が好ましく、より好ましくは0.04~0.90%である。
Mo: 1.00% or less Molybdenum (Mo) is an optional element. That is, the Mo content may be 0%.
Mo is an element that forms carbides and increases the strength of steel materials through precipitation strengthening, and also has the effect of increasing the tensile strength of steel wires obtained after wire drawing.
From this viewpoint, the Mo content of the wire rod may be more than 0% or may be 0.02% or more.
On the other hand, if the Mo content of the wire rod exceeds 1.00%, the above effect saturates and the manufacturing cost of the wire rod increases.
Therefore, the Mo content is preferably in the range of 0.02 to 1.00%, and more preferably 0.04 to 0.90%.
V:0.25%以下
バナジウム(V)は、任意の元素である。即ち、V含有量は、0%であってもよい。
Vは、炭化物や窒化物を形成して、析出強化により鋼材の強度を高める元素である。これにより、線材及び鋼線の高強度化が図られる。かかる作用の観点から、V含有量は、0%超であってもよく、0.002%以上であってもよく、0.005%以上であってもよい。
一方、V含有量が0.25%を超えると、炭化物又は炭窒化物が多量となり、伸線加工性が低下する。このため、V含有量は、0.25%以下である。線材の伸線加工性をより向上する観点から、V含有量は、好ましくは0.15%以下である。
V: 0.25% or less Vanadium (V) is an optional element. That is, the V content may be 0%.
V is an element that forms carbides and nitrides and increases the strength of steel materials through precipitation strengthening. This increases the strength of wire rods and steel wires. From the viewpoint of this effect, the V content may be more than 0%, 0.002% or more, or 0.005% or more.
On the other hand, if the V content exceeds 0.25%, the amount of carbides or carbonitrides increases, resulting in a decrease in wiredrawability. Therefore, the V content is 0.25% or less. From the viewpoint of further improving the wiredrawability of the wire rod, the V content is preferably 0.15% or less.
Ti:0.100%以下
チタン(Ti)は、任意の元素である。即ち、Ti含有量は、0%であってもよい。
Tiは、炭化物や窒化物を形成して、析出強化により鋼材の強度を高める元素である。これにより、線材及び鋼線の高強度化が図られる。かかる作用の観点から、Ti含有量は、0%超であってもよく、0.005%以上であってもよく、0.007%以上であってもよい。
一方、Ti含有量が0.100%を超えると、炭化物又は炭窒化物が多量となり、伸線加工性が低下する。このため、Ti含有量は、0.100%以下である。線材の伸線加工性をより向上する観点から、Ti含有量は、好ましくは0.050%以下である。
Ti: 0.100% or less Titanium (Ti) is an optional element. That is, the Ti content may be 0%.
Ti is an element that forms carbides and nitrides to increase the strength of steel materials through precipitation strengthening. This increases the strength of wire rods and steel wires. From the viewpoint of this effect, the Ti content may be more than 0%, 0.005% or more, or 0.007% or more.
On the other hand, if the Ti content exceeds 0.100%, the amount of carbides or carbonitrides increases, resulting in a decrease in wiredrawability. Therefore, the Ti content is 0.100% or less. From the viewpoint of further improving the wiredrawability of the wire rod, the Ti content is preferably 0.050% or less.
Al:0.100%以下
アルミニウム(Al)は、任意の元素である。即ち、Al含有量は、0%であってもよい。
Alは、窒化物を形成して、ピン止め効果によりオーステナイト粒を微細化する元素である。オーステナイト粒の微細化により、鋼材及び鋼線の強度が高まる。Alは鋼線中の酸素量低減のために添加してもよい。かかる作用の観点から、Al含有量は、0%超であってもよく、0.005%以上であってもよく、0.030%以上であってもよい。
一方、Al含有量が0.100%を超えると、Al窒化物が過剰に生成する。この場合、鋼材中の固溶N量が低下し、オーステナイトの安定性が低下して非磁性特性が低下するこのため、Al含有量は、0.100%以下である。線材及び鋼線の非磁性特性をより高める観点から、Al含有量は、好ましくは0.050%以下であり、より好ましくは0.035%以下である。
Al: 0.100% or less Aluminum (Al) is an optional element. That is, the Al content may be 0%.
Al is an element that forms nitrides and refines austenite grains through a pinning effect. Refining the austenite grains increases the strength of the steel material and the steel wire. Al may be added to reduce the amount of oxygen in the steel wire. In view of this effect, the Al content may be more than 0%, 0.005% or more, or 0.030% or more.
On the other hand, if the Al content exceeds 0.100%, Al nitrides are excessively formed. In this case, the amount of solute N in the steel material decreases, the stability of austenite decreases, and the nonmagnetic properties deteriorate. For this reason, the Al content is 0.100% or less. From the viewpoint of further improving the nonmagnetic properties of the wire rod and steel wire, the Al content is preferably 0.050% or less, and more preferably 0.035% or less.
Nb:0.050%以下
ニオブ(Nb)は、任意の元素である。即ち、Nb含有量は、0%であってもよい。
Nbは、窒化物を形成して、ピン止め効果によりオーステナイト粒を微細化する元素である。オーステナイト粒の微細化により、鋼材の強度が高まる。これにより、線材及び鋼線の高強度化が図られる。かかる作用の観点から、Nb含有量は、0%超であってもよく、0.002%以上であってもよく、0.005%以上であってもよい。
一方、Nb含有量が0.050%を超えると、炭化物又は炭窒化物が多量となり、伸線加工性が低下する。このため、Nb含有量は、0.050%以下である。線材の伸線加工性をより向上する観点から、Nb含有量は、好ましくは0.030%以下である。
Nb: 0.050% or less Niobium (Nb) is an optional element. That is, the Nb content may be 0%.
Nb is an element that forms nitrides and refines austenite grains through a pinning effect. Refining austenite grains increases the strength of the steel material. This increases the strength of wire rods and steel wires. In view of this effect, the Nb content may be more than 0%, 0.002% or more, or 0.005% or more.
On the other hand, if the Nb content exceeds 0.050%, the amount of carbides or carbonitrides increases, resulting in a decrease in wire drawability. Therefore, the Nb content is 0.050% or less. From the viewpoint of further improving the wire drawability of the wire rod, the Nb content is preferably 0.030% or less.
[第3群]Sn、B、Bi、Pb、Ca、及びMg
本開示に係る線材の化学組成はさらに、Feの一部に代えて、上述の第3群から選択される1種又は2種以上を含有してもよい。これらの元素は任意元素であり、いずれも、線材の伸線加工性を高める。以下、各元素について説明する。
[Third Group] Sn, B, Bi, Pb, Ca, and Mg
The chemical composition of the wire rod according to the present disclosure may further contain, in place of a portion of Fe, one or more elements selected from the above-mentioned Group 3. These elements are optional elements, and all of them improve the wire drawability of the wire rod. Each element will be described below.
Sn:0.050%以下
錫(Sn)は、任意の元素である。即ち、Sn含有量は、0%であってもよい。
Snは、伸線加工性を高める元素である。かかる作用の観点から、Sn含有量は、0%超であってもよく、0.002%以上であってもよく、0.005%以上であってもよい。
一方、Sn含有量が0.050%を超えると、熱間加工性が低下する。このため、Sn含有量は、0.050%以下である。熱間加工性をより向上する観点から、Sn含有量は、好ましくは0.030%以下である。
Sn: 0.050% or less Tin (Sn) is an optional element. That is, the Sn content may be 0%.
Sn is an element that improves wire drawability. From the viewpoint of this function, the Sn content may be more than 0%, 0.002% or more, or 0.005% or more.
On the other hand, if the Sn content exceeds 0.050%, the hot workability deteriorates. Therefore, the Sn content is 0.050% or less. From the viewpoint of further improving the hot workability, the Sn content is preferably 0.030% or less.
B:0.0050%以下
ホウ素(B)は、任意の元素である。即ち、B含有量は、0%であってもよい。
Bは粒界に偏析して粒界強度を高める元素である。これにより、鋼材の伸線加工性の向上が図られる。かかる作用の観点から、B含有量は、0%超であってもよく、0.0001%以上であってもよく、0.0005%以上であってもよい。
B含有量が0.0050%を超えると、線材中に粗大な炭窒化物が形成され易くなり、線材及び鋼線の非磁性特性が低下するおそれがある。このため、B含有量は、0.0050%以下である。鋼線の電気抵抗率をより低減する観点から、B含有量は、好ましくは0.0040%以下である。
B: 0.0050% or less Boron (B) is an optional element. That is, the B content may be 0%.
B is an element that segregates at grain boundaries to increase grain boundary strength, thereby improving the wiredrawability of the steel material. From the viewpoint of this effect, the B content may be more than 0%, 0.0001% or more, or 0.0005% or more.
If the B content exceeds 0.0050%, coarse carbonitrides are likely to be formed in the wire rod, which may deteriorate the non-magnetic properties of the wire rod and steel wire. Therefore, the B content is 0.0050% or less. From the viewpoint of further reducing the electrical resistivity of the steel wire, the B content is preferably 0.0040% or less.
Bi:0.20%以下
ビスマス(Bi)は、任意の元素である。即ち、Bi含有量は、0%であってもよい。
Biは、凝固時のデンドライト組織を微細化させる元素である。これにより、介在物の微細化が図られ、線材の伸線加工性が向上する。かかる作用の観点から、Bi含有量は、0%超であってもよく、0.002%以上であってもよく、0.005%以上であってもよい。
一方、Bi含有量が0.20%を超えると、鋼材の熱間加工性が低下する。このため、Bi含有量は、0.20%以下である。熱間加工性をより向上する観点から、Bi含有量は、好ましくは0.10%以下である。
Bi: 0.20% or less Bismuth (Bi) is an optional element. That is, the Bi content may be 0%.
Bi is an element that refines the dendritic structure during solidification. This refines inclusions and improves the wire drawability of the wire rod. From the viewpoint of this effect, the Bi content may be more than 0%, 0.002% or more, or 0.005% or more.
On the other hand, if the Bi content exceeds 0.20%, the hot workability of the steel material decreases. Therefore, the Bi content is 0.20% or less. From the viewpoint of further improving the hot workability, the Bi content is preferably 0.10% or less.
Pb:0.09%以下
鉛(Pb)は、任意の元素である。即ち、Pb含有量は、0%であってもよい。
Pbは、鋼材の伸線加工性を向上させる元素である。かかる作用の観点から、Pb含有量は、0%超であってもよく、0.002%以上であってもよく、0.005%以上であってもよい。
一方、Pb含有量が0.09%を超えると、熱間加工性が低下する。このため、Pb含有量は、0.09%以下である。熱間加工性をより向上する観点から、Pb含有量は、好ましくは0.05%以下である。
Pb: 0.09% or less Lead (Pb) is an optional element. That is, the Pb content may be 0%.
Pb is an element that improves the wiredrawability of steel. From the viewpoint of this function, the Pb content may be more than 0%, 0.002% or more, or 0.005% or more.
On the other hand, if the Pb content exceeds 0.09%, the hot workability deteriorates. Therefore, the Pb content is 0.09% or less. From the viewpoint of further improving the hot workability, the Pb content is preferably 0.05% or less.
Ca:0.0100%以下
カルシウム(Ca)は、任意の元素である。即ち、Ca含有量は、0%であってもよい。
CaはCa硫化物を形成し、MnSの粗大化を抑制する効果がある。MnSの粗大化を抑制することで、伸線加工中の割れを抑制し、高強度の鋼線まで加工することができる。かかる作用の観点から、Ca含有量は、0%超であってもよく、0.0002%以上であってもよく、0.0005%以上であってもよい。
一方、Ca含有量が0.0100%を超えても、その効果は飽和する。さらに、粗大なCa系酸化物を多量に形成するために、かえって伸線加工性を低下させる。このため、Ca含有量は、0.0100%以下である。線材の伸線加工性をより向上する観点から、Ca含有量は、好ましくは0.0050%以下である。
Ca: 0.0100% or less Calcium (Ca) is an optional element. That is, the Ca content may be 0%.
Ca forms Ca sulfides and has the effect of suppressing the coarsening of MnS. By suppressing the coarsening of MnS, cracking during wire drawing can be suppressed, and high-strength steel wire can be produced. From the viewpoint of this effect, the Ca content may be more than 0%, may be 0.0002% or more, or may be 0.0005% or more.
On the other hand, even if the Ca content exceeds 0.0100%, the effect saturates. Furthermore, since a large amount of coarse Ca-based oxides is formed, wire drawability is actually reduced. For this reason, the Ca content is 0.0100% or less. From the viewpoint of further improving the wire drawability of the wire rod, the Ca content is preferably 0.0050% or less.
Mg:0.0100%以下
マグネシウム(Mg)は、任意の元素である。即ち、Mg含有量は、0%であってもよい。
MgはMnS中に固溶し、MnSを微細に分散する効果がある。MnSを微細に分散させることで、伸線加工中の割れを抑制し、高強度の鋼線まで加工することができる。かかる作用の観点から、Mg含有量は、0%超であってもよく、0.0002%以上であってもよく、0.0005%以上であってもよい。
一方、Mg含有量が0.0100%を超えても、その効果は飽和する。さらに、酸化物を形成するために、かえって伸線加工性を低下させる。このため、Mg含有量は、0.0100%以下である。線材の伸線加工性をより向上する観点から、Mg含有量は、好ましくは0.0050%以下である。
Mg: 0.0100% or less Magnesium (Mg) is an optional element. That is, the Mg content may be 0%.
Mg dissolves in MnS and has the effect of finely dispersing the MnS. By finely dispersing the MnS, cracking during wire drawing can be suppressed, and high-strength steel wire can be produced. From the viewpoint of this effect, the Mg content may be more than 0%, 0.0002% or more, or 0.0005% or more.
On the other hand, even if the Mg content exceeds 0.0100%, the effect saturates. Furthermore, the formation of oxides actually reduces the wiredrawability. For this reason, the Mg content is 0.0100% or less. From the viewpoint of further improving the wiredrawability of the wire rod, the Mg content is preferably 0.0050% or less.
<磁気特性>
比透磁率:1.100以下
本開示に係る線材は、比透磁率が1.100以下である。比透磁率は、真空の透磁率μ0(=4π×10-7[H/m])を基準として物質の透磁率との比を表したものであり、下記式によって算出される。
μr=μ/μ0
(μr:比透磁率、μ:透磁率、μ0:真空の透磁率)
比透磁率が1に近いほど磁化されにくく、本開示では、比透磁率が1.100以下の場合を「非磁性」とする。本開示に係る線材の比透磁率は、後述する実施例の方法によって測定及び算出する。
<Magnetic properties>
Relative magnetic permeability: 1.100 or less The wire according to the present disclosure has a relative magnetic permeability of 1.100 or less. The relative magnetic permeability represents the ratio of the magnetic permeability of a substance to the magnetic permeability of a vacuum μ0 (= 4π × 10-7 [H/m]) as a reference, and is calculated by the following formula.
μr=μ/μ0
(μr: relative magnetic permeability, μ: magnetic permeability, μ0: vacuum magnetic permeability)
The closer the relative magnetic permeability is to 1, the less likely it is to be magnetized, and in the present disclosure, a wire having a relative magnetic permeability of 1.100 or less is considered to be "non-magnetic." The relative magnetic permeability of the wire according to the present disclosure is measured and calculated by the method described in the examples below.
<金属組織>
次に、本開示に係る線材の金属組織について説明する。なお、線材の金属組織に関して下記に説明するパラメータは、オーステナイト粒の数平均アスペクト比は、線材の中心軸を含む長さ方向に平行な断面(「縦断面」と記す場合がある。)における値であり、他のパラメータは特に断りのない限り、線材の長さ方向に垂直な断面(「横断面」と記す場合がある。)における値を意味する。後述する鋼線の金属組織に関するパラメータについても同様である。
<Metal structure>
Next, the metallographic structure of the wire rod according to the present disclosure will be described. Regarding the parameters described below regarding the metallographic structure of the wire rod, the number-average aspect ratio of austenite grains is a value in a cross section (sometimes referred to as a "longitudinal cross section") parallel to the longitudinal direction of the wire rod, including the central axis of the wire rod, and the other parameters mean values in a cross section (sometimes referred to as a "transverse cross section") perpendicular to the longitudinal direction of the wire rod, unless otherwise specified. The same applies to the parameters regarding the metallographic structure of the steel wire described below.
オーステナイト組織
本開示に係る線材は、オーステナイト組織を含んでいる。オーステナイト相は非磁性体である。本開示に係る線材は、十分な非磁性特性を有する観点から、オーステナイト組織の面積率が高いことが好ましく、特に98.00%以上であることが好ましい。ただし、オーステナイト組織の面積率が100.00%であると、加工性が低下するため、オーステナイト組織の面積率は100.00%未満であることが好ましい。
オーステナイト組織以外のその他の組織(好ましくは合計2.00%以下)として例えばフェライト及びセメンタイトがあり、これらは室温において強磁性体である。
Austenite structure The wire rod according to the present disclosure includes an austenite structure. The austenite phase is non-magnetic. From the viewpoint of having sufficient non-magnetic properties, the wire rod according to the present disclosure preferably has a high area ratio of the austenite structure, particularly preferably 98.00% or more. However, if the area ratio of the austenite structure is 100.00%, workability will be reduced, so the area ratio of the austenite structure is preferably less than 100.00%.
Other structures (preferably 2.00% or less in total) other than the austenite structure include, for example, ferrite and cementite, which are ferromagnetic at room temperature.
中心偏析部の炭素の偏析度:1.20以下
線材の製造工程において冷却速度の遅くなる中心部において炭素の偏析度が高い場合には炭化物が粒界に過剰に析出する。炭化物は伸線加工時に割れの起点となる。そのため、中心偏析部における炭素の偏析度が高いと十分な伸線加工性が得られない。したがって、線材の横断面における中心偏析部の炭素の偏析度は1.20以下である。
Carbon segregation degree in the central segregation region: 1.20 or less If the carbon segregation degree is high in the central region where the cooling rate is slow during the wire manufacturing process, carbides will precipitate excessively at the grain boundaries. Carbides will become the starting point for cracks during wire drawing. Therefore, if the carbon segregation degree in the central segregation region is high, sufficient wiredrawability will not be obtained. Therefore, the carbon segregation degree in the central segregation region in the cross section of the wire is 1.20 or less.
中心部における最大長が0.5μm以上である炭化物(本開示において単に「炭化物」と記す場合がある。)の面積率:0.05~2.00%
線材の製造工程において析出する炭化物は冷却速度の遅い中心部で最も多くなることから中心部を代表とする。中心部に析出する炭化物量が多い場合、粒界を覆う炭化物形態となることが多く、その場合炭化物厚さが厚くなりやすく、加工時に割れの起点となりやすいため、十分な加工性が得られない。図1は、伸線加工時に割れの起点となる炭化物(白色部分)の一例を示している。線材の中心部にこのような板状の炭化物が存することで伸線加工時に割れの起点となり易い。
一方で、炭化物の面積率が0.05%未満になると加工性が低下する。これは中心部の固溶炭素を一部析出させることで固溶炭素のばらつきを低減させ、加工性を高めると考えられる。十分な加工性を得るため、線材の横断面の中心部における炭化物の面積率は0.05~2.00%である。中心部における炭化物の面積率は、好ましくは、0.07~1.90%であり、より好ましくは0.10~1.80%である。
Area ratio of carbides having a maximum length of 0.5 μm or more in the center (sometimes simply referred to as "carbides" in this disclosure): 0.05 to 2.00%
The center is representative of the carbides that precipitate in the wire manufacturing process because they are most abundant in the center where the cooling rate is slow. When a large amount of carbides precipitate in the center, they often cover the grain boundaries. In this case, the carbides tend to be thick and easily become the starting point of cracks during processing, resulting in insufficient workability. Figure 1 shows an example of carbides (white area) that can become the starting point of cracks during wire drawing. The presence of such plate-like carbides in the center of the wire makes them prone to become the starting point of cracks during wire drawing.
On the other hand, if the area ratio of carbides is less than 0.05%, workability decreases. This is thought to be because the precipitation of part of the solute carbon in the center reduces the variation in solute carbon, improving workability. To obtain sufficient workability, the area ratio of carbides in the center of the cross section of the wire is 0.05 to 2.00%. The area ratio of carbides in the center is preferably 0.07 to 1.90%, and more preferably 0.10 to 1.80%.
オーステナイト粒の数平均アスペクト比:1.40未満
線材の縦断面において、オーステナイト粒の数平均アスペクト比が1.40未満であれば、線材の製造中に加工を受けていない状態であるといえ、伸線加工性をより高めることができる。
Number average aspect ratio of austenite grains: less than 1.40
If the number average aspect ratio of the austenite grains in the longitudinal section of the wire is less than 1.40, it can be said that the wire is in a state where it has not been subjected to processing during the production of the wire, and the wiredrawability can be further improved.
炭化物の最大厚さ:好ましくは0.50μm以下
炭化物の中で特に加工時の割れの起点になるものは粒界に析出する厚いセメンタイトである。線材の横断面における炭化物の最大厚さを、好ましくは0.50μm以下にすることで加工性をより高めることができる。
Maximum thickness of carbide: preferably 0.50 μm or less Among carbides, thick cementite precipitated at grain boundaries is particularly the starting point for cracks during processing. By making the maximum thickness of carbide in the cross section of the wire rod preferably 0.50 μm or less, workability can be further improved.
オーステナイト組織のオーステナイト粒の粒径:好ましくは8.0μm以上14.0μm以下
オーステナイトの結晶粒径は強度に影響する。線材の横断面において、オーステナイト組織のオーステナイト粒の粒径が8.0μm以上であれば粒界炭化物の核生成頻度の増加が抑制され、粒界炭化物が生成し難くなり、加工性が向上する。オーステナイト組織のオーステナイト粒の粒径が14.0μm以下であれば粗大粒とならず加工性が向上する。そのため、オーステナイト組織のオーステナイト粒の粒径は8.0~14.0μmであることが好ましい。
Grain size of austenite grains in the austenite structure: preferably 8.0 μm or more and 14.0 μm or less The grain size of austenite affects strength. In the cross section of the wire rod, if the grain size of the austenite grains in the austenite structure is 8.0 μm or more, an increase in the frequency of nucleation of grain boundary carbides is suppressed, making it difficult for grain boundary carbides to form, and improving workability. If the grain size of the austenite grains in the austenite structure is 14.0 μm or less, coarse grains are not formed, and workability is improved. Therefore, the grain size of the austenite grains in the austenite structure is preferably 8.0 to 14.0 μm.
[鋼線]
次に、本開示に係る鋼線について説明する。
本開示に係る鋼線は、質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、であり、
残部がFe及び不純物である化学組成を有し、
オーステナイト組織を含み、
比透磁率が1.100以下であり、
鋼線の長さ方向に垂直な断面において、前記断面の中心部における最大長が0.5μm以上である炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記鋼線の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の数平均アスペクト比が1.40以上である。
[Steel wire]
Next, the steel wire according to the present disclosure will be described.
The steel wire according to the present disclosure comprises, in mass %,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005 to 0.035%;
The balance has a chemical composition of Fe and impurities,
Contains austenite structure,
The relative permeability is 1.100 or less,
In a cross section perpendicular to the longitudinal direction of the steel wire, carbides having a maximum length of 0.5 μm or more at the center of the cross section have an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in a central segregation portion is 1.20 or less,
In a cross section of the steel wire that is parallel to the longitudinal direction and includes a central axis thereof, the number average aspect ratio of austenite grains in the austenite structure is 1.40 or more.
本開示に係る鋼線の化学組成は、上記元素以外に含んでもよい任意元素、各元素の含有量も含め、前記線材の化学組成と同じであるため、ここでの説明は省略する。
また、本開示に係る鋼線の磁気特性についても、前記線材の磁気特性と同様、比透磁率が1.100以下である。
The chemical composition of the steel wire according to the present disclosure is the same as that of the wire rod, including any optional elements that may be contained other than the above elements and the contents of each element, and therefore description thereof will be omitted here.
Furthermore, the magnetic properties of the steel wire according to the present disclosure are also the same as those of the wire rod, that is, the relative permeability is 1.100 or less.
本開示に係る鋼線の金属組織は、縦断面におけるオーステナイト組織のオーステナイト粒の数平均アスペクト比が1.40以上であること以外は、前記線材の金属組織と同じである。 The metal structure of the steel wire according to the present disclosure is the same as that of the wire rod, except that the number-average aspect ratio of the austenite grains in the austenite structure in the longitudinal cross section is 1.40 or more.
鋼線のオーステナイト組織におけるオーステナイト粒の数平均アスペクト比:1.40以上
本開示に係る鋼線は、伸線加工によりオーステナイト粒の数平均アスペクト比が1.40以上となっていることで高い強度を有する。
鋼線の縦断面におけるオーステナイト組織のオーステナイト粒の数平均アスペクト比が1.40以上であること以外は、前述した線材と同様の要件、すなわち、鋼線の長さ方向に垂直な断面(横断面)において、中心部における炭化物が、面積率で、0.05~2.00%であり、中心偏析部における炭素の偏析度が1.20以下であることを満たすことで、高強度かつ非磁性の鋼線を得ることができる。なお、鋼線のオーステナイト組織は、線材と同様、面積率で、98.00%以上100.00%未満であることが好ましい。
Number average aspect ratio of austenite grains in the austenite structure of the steel wire: 1.40 or more The steel wire according to the present disclosure has high strength because the number average aspect ratio of the austenite grains is 1.40 or more due to the wiredrawing process.
A high-strength, non-magnetic steel wire can be obtained by satisfying the same requirements as those for the wire rod described above, namely, that in a cross section (transverse section) perpendicular to the longitudinal direction of the steel wire, the area fraction of carbides in the center is 0.05 to 2.00% and the degree of carbon segregation in the central segregation portion is 1.20 or less, except that the number-average aspect ratio of the austenite grains in the austenite structure in the longitudinal section of the steel wire is 1.40 or more. Note that, like the wire rod, the area fraction of the austenite structure of the steel wire is preferably 98.00% or more and less than 100.00%.
めっき線(合金被覆)及び撚り線
本開示の鋼線は、亜鉛や亜鉛合金、アルミやアルミ合金等の金属で被覆することができる。また、本開示の鋼線や合金被覆した鋼線を束ねたり、撚ることができる。
本開示に係る鋼線は非磁性特性を有するため、例えば、本開示の鋼線を含む撚り線を送電線に適用すれば、電磁誘導によって送電線の温度が上昇することが抑制され、電力損失を抑制することができる。
Plated wire (alloy-coated) and stranded wire The steel wire of the present disclosure can be coated with a metal such as zinc, a zinc alloy, aluminum, an aluminum alloy, etc. Furthermore, the steel wire of the present disclosure and the alloy-coated steel wire can be bundled or stranded.
Since the steel wire according to the present disclosure has non-magnetic properties, for example, if a stranded wire including the steel wire according to the present disclosure is applied to a power transmission line, the temperature rise of the power transmission line due to electromagnetic induction can be suppressed, and power loss can be reduced.
<測定方法>
次に、前述した金属組織の測定方法について説明する。
<Measurement method>
Next, the method for measuring the metal structure will be described.
(中心偏析部の炭素の偏析度)
炭素の偏析度を求めるには、電子線マイクロアナライザ(Electron Probe Micro Analyzer:EPMA)による測定をする。EPMAは、線材の横断面の中心位置から0.5mm以内の点を中心として線材の線径をDとした際のD/2mm×D/2mmの領域をビーム径10μm、測定間隔10μmで測定する。得られたデータに対して炭素濃度が高い50μm×50μmの領域の炭素濃度を計算する。D/2mm×D/2mmの全範囲の炭素濃度(平均炭素濃度)に対して50μm×50μmの領域の炭素濃度の比率を偏析度とする。炭素濃度の高い5か所を選び、これらの偏析度の平均値を中心偏析部の炭素の偏析度とする。なお、50μm四方の領域は、測定範囲内で最も炭素濃度が高い領域から炭素濃度が高い順に5か所を選ぶこととする。ただし、測定面にコンタミネーションやピンホールがある場合、非常に高い炭素濃度を示す。このような領域を除くため、炭素濃度がD/2mm×D/2mmの全範囲の炭素濃度の3倍以上となる領域は除外する。
(carbon segregation degree in the central segregation region)
The degree of carbon segregation is determined using an electron probe microanalyzer (EPMA). The EPMA measures a D/2 mm x D/2 mm area, with a beam diameter of 10 μm and a measurement interval of 10 μm, with D being the wire diameter of the wire, centered at a point within 0.5 mm from the center position of the wire cross section. The carbon concentration of a 50 μm x 50 μm area with a high carbon concentration is calculated from the obtained data. The ratio of the carbon concentration of the 50 μm x 50 μm area to the carbon concentration (average carbon concentration) of the entire D/2 mm x D/2 mm area is defined as the segregation degree. Five locations with high carbon concentrations are selected, and the average value of these segregations is defined as the carbon segregation degree of the central segregation region. The five 50 μm square areas are selected in descending order of carbon concentration, starting with the area with the highest carbon concentration within the measurement range. However, if there are contaminations or pinholes on the measurement surface, a very high carbon concentration will be indicated. In order to exclude such regions, regions where the carbon concentration is three times or more the carbon concentration in the entire range of D/2 mm x D/2 mm are excluded.
(中心部における炭化物)
鋼(線材又は鋼線)の横断面を研磨する。研磨後はアルコールで洗浄し、ただちにピクラールでエッチングする。研磨後に水で洗浄したり、時間が経つとエッチングができなくなる。ピクラールでエッチングすることで炭化物をより明確に区別することができる。ピクラールによるエッチングは、溶液の使用回数と研磨状況により組織の現出条件が変化するため、都度条件を調整しながら行う。例えば、室温で60秒程度行い、組織が現出しているか確認しながら、再度研磨工程に戻るか、エッチング時間を延長するか、状態を適宜判断して実施する。
中心位置から半径0.5mm以内の領域を中心としてSEMで100倍(1.1mm×0.8mm)で撮影する。画像解析ソフト(例えばimage-J)を用いて炭化物を二値化し、総ピクセル数との比から炭化物の面積率を算出する。5断面を観察し、その平均を炭化物の面積率とする。なお、炭化物の面積率の測定は、最大長が0.5μm以上である炭化物を対象とする。
(Carbide in the center)
The cross section of steel (wire rod or steel wire) is polished. After polishing, it is washed with alcohol and immediately etched with picral. If the polishing is followed by washing with water or if time passes, etching will become impossible. Etching with picral allows carbides to be more clearly distinguished. Etching with picral varies in the conditions for revealing the structure depending on the number of times the solution is used and the polishing conditions, so the conditions are adjusted each time. For example, the etching is carried out at room temperature for about 60 seconds, and while checking to see if the structure is revealed, the process is carried out by determining whether to return to the polishing process or extend the etching time, depending on the situation.
An image is taken with an SEM at 100x magnification (1.1 mm x 0.8 mm) centered on an area within a radius of 0.5 mm from the center position. The carbides are binarized using image analysis software (e.g., Image-J), and the carbide area ratio is calculated from the ratio to the total number of pixels. Five cross sections are observed, and the average is taken as the carbide area ratio. Note that the measurement of the carbide area ratio targets carbides with a maximum length of 0.5 μm or more.
(オーステナイト組織の面積率)
鋼(線材又は鋼線)の横断面を研磨する。研磨後はアルコールで洗浄し、ただちにピクラールでエッチングする。研磨後に水で洗浄したり、時間がたつとエッチングができなくなる。オーステナイト組織率(面積率)は表層部(表層から1.5mm以内)、中間部(線径をDとした場合、表面から1/4Dの位置を中心に1mm以内)、中心部(表面から1/2Dの位置を中心に1mm以内)をそれぞれ中心にしてSEMで100倍で各1視野、5断面を観察し、上記と同様の方法で炭化物の面積率、およびフェライト、パーライト組織、ベイナイト組織、及びマルテンサイト組織の面積率を求め、100%から引くことでオーステナイト組織の面積率を算出する。当該観察では、フェライト相は、大部分となるオーステナイト相に対して、凹んでいる部分として判断される。また、セメンタイト相は、オーステナイト相とフェライト相に対して凸状かつ分散しているため、チャージアップして白く見えた部分として判断される。ベイナイト、マルテンサイト組織は、フェライト相内にセメンタイト相が分散された形態として判断される。
(area ratio of austenite structure)
The cross section of steel (wire rod or steel wire) is polished. After polishing, it is washed with alcohol and immediately etched with picral. If the polished surface is washed with water or if time passes, etching will become impossible. The austenite structure ratio (area ratio) is measured by observing five cross sections at 100x magnification using an SEM, one field of view each, centered on the surface layer (within 1.5 mm from the surface), the middle layer (within 1 mm from the center at 1/4 D from the surface, assuming the wire diameter is D), and the center (within 1 mm from the center at 1/2 D from the surface). The area ratio of carbide, as well as the area ratios of ferrite, pearlite, bainite, and martensite, are determined in the same manner as above, and these are subtracted from 100% to calculate the area ratio of the austenite structure. In this observation, the ferrite phase is judged as a recessed portion relative to the majority of the austenite phase. Furthermore, the cementite phase is judged as a portion that appears white due to charging up, since it is convex and dispersed relative to the austenite and ferrite phases. Bainite and martensite structures are considered to be structures in which cementite phases are dispersed within ferrite phases.
(炭化物の最大厚さ)
横断面の中心位置から半径0.5mm以内の領域を中心としてSEMで100倍で観察して炭化物の厚さの最も大きい個所を特定し、さらに10000倍で炭化物を撮影する。炭化物の厚さを画像解析ソフト(例えばimage-J)を用いて測定する。
(Maximum thickness of carbide)
The area within a radius of 0.5 mm from the center of the cross section is observed with an SEM at 100x magnification to identify the location where the carbide is thickest, and the carbide is then photographed at 10,000x magnification. The thickness of the carbide is measured using image analysis software (e.g., Image-J).
(オーステナイト粒径)
鋼(線材又は鋼線)の横断面を研磨する。研磨後はアルコール等で洗浄し、ただちにピクラールでエッチングする。研磨後に水で洗浄したり、時間がたつとエッチングができなくなる。
横断面の中心位置から半径0.5mm以内の領域を中心としてSEMで500倍で観察し、求積法で粒径を計算する。
(Austenite grain size)
Polish the cross section of steel (wire rod or steel wire). After polishing, clean with alcohol etc. and immediately etch with picral. If you wash with water after polishing or if time passes, etching will no longer be possible.
The region within a radius of 0.5 mm from the center position of the cross section is observed at 500x magnification using an SEM, and the particle size is calculated by quadrature.
(オーステナイト粒の数平均アスペクト比)
鋼(線材又は鋼線)の縦断面を研磨する。研磨後はアルコール等で洗浄し、ただちにピクラールでエッチングする。研磨後に水で洗浄したり、時間がたつとエッチングができなくなる。
縦断面に現出したオーステナイト粒径を全方向で計測したとき、得られる最大の径を「長径」、「長径」が得られる方向を「長径方向」とする。長径方向に対して垂直な線分がオーステナイト粒界で区切られる(切り取られる) 長さを「短径」とする。アスペクト比は、「長径/短径」で定義される。縦断面の中心位置から半径0.5mm以内の領域を中心としてSEMで500倍で観察し、各オーステナイト粒のアスペクト比の合計を測定したオーステナイト粒の個数で除してオーステナイト粒の数平均アスペクト比を算出する。
(number average aspect ratio of austenite grains)
Polish the longitudinal cross section of steel (wire rod or steel wire). After polishing, clean with alcohol etc. and immediately etch with picral. If you wash with water after polishing or if time passes, etching will no longer be possible.
When the austenite grain size appearing in the longitudinal section is measured in all directions, the largest diameter obtained is defined as the "major diameter," and the direction in which the "major diameter" is obtained is defined as the "major diameter direction." The length of a line segment perpendicular to the major diameter direction that is separated (cut off) by the austenite grain boundary is defined as the "minor diameter." The aspect ratio is defined as "major diameter/minor diameter." An area within a radius of 0.5 mm from the center position of the longitudinal section is observed at 500x magnification using an SEM, and the total aspect ratio of each austenite grain is divided by the number of austenite grains measured to calculate the number-average aspect ratio of the austenite grains.
<線材及び鋼線の製造方法>
本開示に係る線材及び鋼線の製造方法は特に限定されないが、以下、好適な製造方法の一例について説明する。
<Method of manufacturing wire rod and steel wire>
The method for producing the wire rod and steel wire according to the present disclosure is not particularly limited, but an example of a suitable production method will be described below.
(ソーキング処理)
上述の化学組成を有する溶鋼を製鋼工程で溶製し、ビレットキャスター(連続鋳造装置)のモールドに溶鋼を注いで、鋳片(ブルーム)を製造する。鋳造後、伸線加工時に破断の原因となりうる粗大な炭化物の残存を抑制するために、例えば1250℃の雰囲気で10時間以上保持するソーキング処理を施す。ソーキング処理は、鋳片の中心部に多く偏析した炭素の拡散及び偏析度の低減を図るために、中心部を例えば1250℃で10時間程度の長時間高温に保持する熱処理である。これは、通常の熱間圧延工程で形状を作りこむために行われる加熱、あるいは、圧延反力を低減するために行われる加熱(例えば厚板などでは雰囲気温度1300℃程度)とは本質的に目的の異なる加熱方法である。
(Soaking treatment)
Molten steel having the above-described chemical composition is produced in a steelmaking process, and the molten steel is poured into a mold of a billet caster (continuous casting device) to produce a slab (bloom). After casting, in order to suppress the remaining coarse carbides that could cause breakage during wiredrawing, a soaking treatment is performed, for example, by holding the slab in an atmosphere at 1250°C for 10 hours or more. The soaking treatment is a heat treatment in which the center of the slab is held at a high temperature for a long period of time, for example, about 10 hours, in order to diffuse the carbon that is segregated in large amounts in the center and reduce the degree of segregation. This heating method has a fundamentally different purpose from the heating performed to shape the slab in a typical hot rolling process or to reduce the rolling reaction force (for example, an atmosphere temperature of about 1300°C for thick plates).
(分塊圧延)
鋳片を1000~1250℃に加熱し、鋼片(ビレット)に分塊圧延後、放冷する。鋼片を1000~1250℃の比較的高い温度まで加熱することで、中心部における炭化物の低減を図ることができる。
(slabbing rolling)
The slab is heated to 1000-1250°C, and then bloomed into a billet, after which it is allowed to cool. By heating the slab to a relatively high temperature of 1000-1250°C, it is possible to reduce the amount of carbide in the center.
(線材圧延)
鋼片を圧延して圧延線材を得る。圧延前の鋼片の加熱温度は1000℃~1250℃とし、保持時間は10超~150分とする。圧延前の鋼片の加熱温度が1000℃未満では、鋳片(ブルーム)の鋳造時に中心部で生成した炭化物が十分に溶体化せず、伸線加工時に破断の原因となりうる粗大な炭化物が、中心部に多く残存することになる。また、線材圧延前の再加熱温度を高くすることにより、オーステナイト粒径が粗大化するので、伸線加工時に破断の原因となりうる粗大な炭化物が残存することを抑制する効果がある。
(Wire rod rolling)
The steel slab is rolled to obtain a rolled wire rod. The heating temperature of the steel slab before rolling is 1000°C to 1250°C, and the holding time is more than 10 to 150 minutes. If the heating temperature of the steel slab before rolling is less than 1000°C, the carbides generated in the center during casting of the slab (bloom) are not sufficiently dissolved, and many coarse carbides that could cause breakage during wire drawing remain in the center. In addition, by increasing the reheating temperature before wire rolling, the austenite grain size becomes coarse, which has the effect of suppressing the remaining coarse carbides that could cause breakage during wire drawing.
仕上げ圧延温度は800℃以上とする。仕上げ圧延温度が800℃未満であると、オーステナイト粒の数平均アスペクト比が1.40超となりやすい。またさらに低温で仕上げ圧延を実施した場合には中心部に析出する炭化物の量が高くなり易い。 The finish rolling temperature should be 800°C or higher. If the finish rolling temperature is less than 800°C, the number-average aspect ratio of the austenite grains is likely to exceed 1.40. Furthermore, if finish rolling is performed at an even lower temperature, the amount of carbides that precipitate in the center is likely to increase.
仕上げ圧延後の冷却を中心部で5.0℃/秒以上とすることで中心部の炭化物を0.05~2.00%とすることができる。中心部を5.0℃/秒以上とするためには、表層における冷却速度は7.0℃/秒以上とする。表層における冷却速度が7.0℃/秒未満であると、中心部に析出する炭化物の量が高くなり易い。
表層における冷却速度が25.0℃/秒を超えると、中心部に析出する炭化物の量が過剰に低くなり易い。
なお、各温度は、放射温度計によって測定する。
By cooling the central portion after finish rolling at 5.0°C/sec or more, the carbide content in the central portion can be reduced to 0.05 to 2.00%. To achieve a cooling rate of 5.0°C/sec or more in the central portion, the cooling rate in the surface layer is set to 7.0°C/sec or more. If the cooling rate in the surface layer is less than 7.0°C/sec, the amount of carbide precipitated in the central portion tends to be high.
If the cooling rate in the surface layer exceeds 25.0° C./second, the amount of carbide precipitated in the center tends to be excessively low.
Each temperature is measured using a radiation thermometer.
上記工程を経て、中心部における炭化物の偏析が抑制された本開示に係る線材を製造することができる。なお、連続鋳造で鋼片を製造する際、軽圧下によって中心偏析を抑制してもよい。 Through the above process, it is possible to produce the wire rod according to the present disclosure in which carbide segregation in the center is suppressed. Furthermore, when producing steel billets by continuous casting, center segregation may be suppressed by soft reduction.
本開示に係る線材の線径(直径)は特に限定されないが、より細い径とすることにより、鋼片(ビレット)から線材までの熱間圧延減面率を十分に確保することができ、鋳片(ブルーム)鋳造時に中心部に生成した粗大な炭化物を溶体化して分散を促進することで、その後の伸線加工時に破断の原因となりうる粗大な炭化物を低減する効果がある。例えば、122mm角の鋼片から熱間圧延を行い、十分な減面率を確保して中心部の粗大な炭化物の分散を図るために有効な線材径の上限の目安は直径10mm程度である。この効果を得るために直径3.5mm以下まで熱間圧延を行っても圧延コストが悪化するため、線材径の下限の目安は3.5mmである。 The wire diameter (diameter) of the wire rod according to the present disclosure is not particularly limited, but by making the diameter smaller, it is possible to ensure a sufficient hot rolling area reduction rate from the billet to the wire rod, and by dissolving and promoting the dispersion of coarse carbides formed in the center during the casting of the bloom, it is possible to reduce the coarse carbides that could cause breakage during the subsequent wire drawing process. For example, when hot rolling a 122 mm square billet, the upper limit of the wire diameter that is effective for ensuring a sufficient area reduction rate and dispersing the coarse carbides in the center is approximately 10 mm. Hot rolling to a diameter of 3.5 mm or less to achieve this effect increases rolling costs, so the lower limit of the wire diameter is approximately 3.5 mm.
また、得られた線材に伸線加工を施すことで、本開示に係る鋼線を製造することができる。
鋼線の線径(直径)は、特に限定されず例えば2.0mm以上5.0mm以下である。鋼線の直径が3.0mm以上である場合には、伸線加工によって鋼線を得る場合の伸線加工をより安定的に行うことができる。
Furthermore, by subjecting the obtained wire rod to wire drawing, the steel wire according to the present disclosure can be manufactured.
The wire diameter (diameter) of the steel wire is not particularly limited and is, for example, 2.0 mm or more and 5.0 mm or less. When the diameter of the steel wire is 3.0 mm or more, the wire drawing process can be performed more stably when the steel wire is obtained by wire drawing.
また、本開示に係る鋼線を用いて撚り線とすることで、本開示に係る撚り線を製造することができる。 Furthermore, by forming a stranded wire using the steel wire according to the present disclosure, the stranded wire according to the present disclosure can be manufactured.
<用途>
本開示に係る線材及び鋼線の用途は特に限定されない。本開示に係る鋼線は高強度かつ非磁性であるため、本開示に係る鋼線を含む撚り線を例えば送電線の補強線として適用することで、電磁誘導による送電線の温度上昇が抑制され、電力損失(送電ロス)の抑制に資することができる。
<Application>
The applications of the wire rod and steel wire according to the present disclosure are not particularly limited. Because the steel wire according to the present disclosure is high-strength and non-magnetic, by applying a stranded wire including the steel wire according to the present disclosure as a reinforcing wire for a power transmission line, for example, the temperature rise of the power transmission line due to electromagnetic induction can be suppressed, which can contribute to suppressing power loss (power transmission loss).
以下、本開示の線材、鋼線及び撚り線について実施例を挙げてさらに具体的に説明する。ただし、これら各実施例は、本開示の線材、鋼線及び撚り線を制限するものではない。 The wire rod, steel wire, and stranded wire of the present disclosure will be explained in more detail below using examples. However, these examples do not limit the wire rod, steel wire, and stranded wire of the present disclosure.
<実施例1>
表1に示す化学組成(単位:質量%)の鋼材を作製し、表2に示す方法(条件)で線材及び鋼線を製造した。なお、表1中の「-」の表記は、当該元素の含有量が不純物レベルであり、実質的に含有されていないと判断できることを示す。後述する表4における「-」も同様である。また、表1及び表4における化学組成の残部はFe及び不純物である。
Example 1
Steel materials having the chemical compositions (unit: mass%) shown in Table 1 were prepared, and wire rods and steel wires were manufactured by the methods (conditions) shown in Table 2. The notation "-" in Table 1 indicates that the content of the element in question is at the impurity level, and it can be determined that the element is not substantially contained. The same applies to the notation "-" in Table 4 described below. The remainder of the chemical compositions in Tables 1 and 4 is Fe and impurities.
ソーキングは、鋳造後、鋳片に1250℃で12時間の熱処理を行った。 After casting, the slab was subjected to a soaking heat treatment at 1250°C for 12 hours.
製造した線材及び鋼線について、前述した方法により金属組織を測定した。 The metal structure of the manufactured wire rod and steel wire was measured using the method described above.
線材を伸線加工にて表2に示す鋼線線径まで加工ができ、その後の引張試験で引張強度が得られる場合に「Y」、表2に示す鋼線線径まで加工ができない、もしくはその後の引張試験にて試験途中で破断する場合は「N」と評価した。 If the wire material could be drawn to the steel wire diameter shown in Table 2 and the tensile strength was obtained in the subsequent tensile test, it was rated as "Y". If it could not be drawn to the steel wire diameter shown in Table 2 or the wire broke during the subsequent tensile test, it was rated as "N".
また、線材及び鋼線の磁気特性を、比透磁率に基づいて評価した。比透磁率は振動試料型磁化自動測定装置(理研電子株式会社社製、BHV-50)を用いて測定した。室温、大気中にて消磁状態から最大磁界15kOeまで励磁し、続いて負側に最大磁界-15kOeまで励磁、さらに最大磁界15kOeまで励磁させた。磁界強度、磁気分極を用いて5kOe以上の領域で磁界強度、磁気分極を用いて比透磁率を算出した。本開示では、比透磁率が1.100以下の場合を「非磁性」と判断した。 Furthermore, the magnetic properties of the wire rod and steel wire were evaluated based on their relative magnetic permeability. Relative magnetic permeability was measured using a vibrating sample type automatic magnetization measuring device (BHV-50, manufactured by Riken Denshi Co., Ltd.). At room temperature in the air, the wire was magnetized from a demagnetized state to a maximum magnetic field of 15 kOe, then magnetized negatively to a maximum magnetic field of -15 kOe, and then further magnetized to a maximum magnetic field of 15 kOe. Relative magnetic permeability was calculated using the magnetic field strength and magnetic polarization in the range of 5 kOe or above. In this disclosure, a relative magnetic permeability of 1.100 or less is considered "non-magnetic."
結果を表3A及び表3Bに示す。なお、γ分率はオーステナイト組織の面積率、γ粒径はオーステナイト粒の粒径を意味する。下線は本開示の範囲外であることを意味する。 The results are shown in Tables 3A and 3B. Note that the γ fraction refers to the area fraction of austenite structure, and the γ grain size refers to the grain size of the austenite grains. Underlined values indicate values outside the scope of this disclosure.
No.1-1A~1-5Aの線材は、本開示の要件を満たしており、伸線加工中の断線抑制と非磁性が両立されている。
No.1-1B~1-4Bの線材は、炭化物量が過多又は過少であり、伸線加工中に断線が生じた。
No.1-5Bの線材は、オーステナイト粒の数平均アスペクト比が1.40超であり、伸線加工中に断線が生じた。
The wire rods Nos. 1-1A to 1-5A satisfy the requirements of the present disclosure, and are both non-magnetic and prevent breakage during wire drawing.
The wire rods Nos. 1-1B to 1-4B had excessive or insufficient amounts of carbides, and were broken during wire drawing.
The wire rod No. 1-5B had an austenite grain number average aspect ratio of more than 1.40, and was broken during wire drawing.
表4に示す化学組成のsteel2~18を用い、製造条件Aと同様の方法で線材及び鋼線を製造し、前述と同様に評価を行った。結果を表5に示す。表4、表5に示す下線は本開示の範囲外であることを示す。 Steels 2 to 18 with the chemical compositions shown in Table 4 were used to manufacture wire rods and steel wires using the same method as manufacturing condition A, and evaluations were carried out in the same manner as described above. The results are shown in Table 5. The underlines in Tables 4 and 5 indicate results outside the scope of this disclosure.
No.2A~11A、19A~21Aの線材は、本開示の要件を満たしており、伸線加工中の断線抑制と非磁性が両立されている。
No.12Bは、C含有量が過多であり、炭化物析出が多くなり、加工性が低く、伸線加工中に断線が生じた。
No.13Bは、C含有量が過少であり、オーステナイトの安定度が低く、伸線加工後の鋼線は非磁性とならなかった。また、引張試験中に均一伸びから局所伸びに移行する前に破断したため、引張強度は測定できなかった。
No.14Bは、Si含有量が過多であり、加工性が低く、伸線加工中に断線が生じた。
No.16Bは、Mn含有量が過少であり、線材のオーステナイトの安定度が低く、伸線加工後の鋼線は非磁性とならなかった。また、引張試験中に破断したため、引張強度は測定できなかった。
No.17Bは、N含有量が過多であり、加工性が低く、伸線加工中に断線が生じた。
No.18Bは、N含有量が過少であり、オーステナイトの安定度が低く、伸線加工後の鋼線は非磁性とならなかった。また、引張試験中に均一伸びから局所伸びに移行する前に破断したため、引張強度は測定できなかった。
The wire rods Nos. 2A to 11A and 19A to 21A satisfy the requirements of the present disclosure, and are both non-magnetic and prevent breakage during wire drawing.
No. 12B had an excessively high C content, which resulted in a large amount of carbide precipitation, poor workability, and wire breakage during wire drawing.
In No. 13B, the C content was too low, the austenite was not stable, and the steel wire after wiredrawing did not become nonmagnetic. In addition, the steel wire broke before the transition from uniform elongation to local elongation occurred during the tensile test, so the tensile strength could not be measured.
No. 14B had an excessively high Si content, which resulted in poor workability and wire breakage during wire drawing.
In No. 16B, the Mn content was too low, the austenite stability of the wire rod was low, and the steel wire after wire drawing did not become nonmagnetic. In addition, the steel wire broke during the tensile test, so the tensile strength could not be measured.
No. 17B had an excessively high N content, which resulted in poor workability and wire breakage during wire drawing.
In No. 18B, the N content was too low, the austenite was not stable, and the steel wire after wiredrawing did not become nonmagnetic. In addition, the steel wire broke before the transition from uniform elongation to local elongation occurred during the tensile test, so the tensile strength could not be measured.
[付記]
<1> 質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、であり、
残部がFe及び不純物である化学組成を有し、
線材の長さ方向に垂直な断面において、オーステナイト組織が、面積率で、98.00%以上100.00%未満であり、中心部における炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記線材の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の平均アスペクト比が1.40未満である、線材。
<2> 質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、であり、
さらに、下記第1群、第2群、及び第3群からなる群より選択される1種又は2種以上を含み、
残部がFe及び不純物である化学組成を有し、
(第1群)
Cu:0.40%以下、及び
Ni:0.40%以下からなる群より選択される1種又は2種
(第2群)
Cr:2.50%以下、
Mo:1.00%以下、
V:0.25%以下、
Ti:0.100%以下、
Al:0.100%以下、及び
Nb:0.050%以下からなる群より選択される1種又は2種以上
(第3群)
Sn:0.050%以下、
B:0.0050%以下、
Bi:0.20%以下、
Pb:0.09%以下、及び
Ca:0.0100%以下からなる群より選択される1種又は2種以上
線材の長さ方向に垂直な断面において、オーステナイト組織が、面積率で、98.00%以上100.00%未満であり、中心部における炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記線材の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の平均アスペクト比が1.40未満である、線材。
<3> 前記炭化物の最大厚さが0.50μm以下である<1>又は<2>に記載の線材。
<4> 前記オーステナイト組織におけるオーステナイト粒の粒径が8.0μm以上14.0μm以下である<1>~<3>のいずれか1つに記載の線材。
<5> 質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、であり、
残部がFe及び不純物である化学組成を有し、
鋼線の長さ方向に垂直な断面において、オーステナイト組織が、面積率で、98.00%以上100.00%未満であり、中心部における炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記鋼線の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の平均アスペクト比が1.40以上である、鋼線。
<6> 質量%で、
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、であり、
さらに、下記第1群、第2群、及び第3群からなる群より選択される1種又は2種以上を含み、
残部がFe及び不純物である化学組成を有し、
(第1群)
Cu:0.40%以下、及び
Ni:0.40%以下からなる群より選択される1種又は2種
(第2群)
Cr:2.50%以下、
Mo:1.00%以下、
V:0.25%以下、
Ti:0.100%以下、
Al:0.100%以下、及び
Nb:0.050%以下からなる群より選択される1種又は2種以上
(第3群)
Sn:0.050%以下、
B:0.0050%以下、
Bi:0.20%以下、
Pb:0.09%以下、及び
Ca:0.0100%以下からなる群より選択される1種又は2種以上
残部がFe及び不純物である化学組成を有し、
鋼線の長さ方向に垂直な断面において、オーステナイト組織が、面積率で、98.00%以上100.00%未満であり、中心部における炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記鋼線の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の平均アスペクト比が1.40以上である、鋼線。
<7> 表面にめっき層を有する<5>又は<6>に記載の鋼線。
<8> <5>~<7>のいずれか1つに記載の鋼線を含む撚り線。
[Note]
<1> In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005 to 0.035%;
The balance has a chemical composition of Fe and impurities,
In a cross section perpendicular to the longitudinal direction of the wire rod, the austenite structure has an area ratio of 98.00% or more and less than 100.00%, the carbide in the central portion has an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in the central segregation portion is 1.20 or less,
A wire rod, wherein an average aspect ratio of austenite grains in the austenite structure is less than 1.40 in a cross section parallel to the longitudinal direction and including a central axis of the wire rod.
<2> In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005 to 0.035%;
Furthermore, it contains one or more selected from the group consisting of the following first, second, and third groups:
The balance has a chemical composition of Fe and impurities,
(Group 1)
Cu: 0.40% or less, and Ni: 0.40% or less One or two selected from the group consisting of (second group)
Cr: 2.50% or less,
Mo: 1.00% or less,
V: 0.25% or less,
Ti: 0.100% or less,
Al: 0.100% or less, and Nb: 0.050% or less One or more selected from the group consisting of (Group 3)
Sn: 0.050% or less,
B: 0.0050% or less,
Bi: 0.20% or less,
one or more elements selected from the group consisting of Pb: 0.09% or less, and Ca: 0.0100% or less. In a cross section perpendicular to the longitudinal direction of the wire rod, the austenite structure has an area ratio of 98.00% or more and less than 100.00%, the carbide in the center portion has an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in the center segregation portion is 1.20 or less,
A wire rod, wherein an average aspect ratio of austenite grains in the austenite structure is less than 1.40 in a cross section parallel to the longitudinal direction and including a central axis of the wire rod.
<3> The wire according to <1> or <2>, wherein the maximum thickness of the carbide is 0.50 μm or less.
<4> The wire rod according to any one of <1> to <3>, wherein the grain size of the austenite grains in the austenite structure is 8.0 μm or more and 14.0 μm or less.
<5> In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005 to 0.035%;
The balance has a chemical composition of Fe and impurities,
In a cross section perpendicular to the longitudinal direction of the steel wire, the austenite structure has an area ratio of 98.00% or more and less than 100.00%, the carbide in the central portion has an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in the central segregation portion is 1.20 or less,
A steel wire, wherein in a cross section parallel to the longitudinal direction and including a central axis of the steel wire, the average aspect ratio of austenite grains in the austenite structure is 1.40 or more.
<6> In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005 to 0.035%;
Furthermore, it contains one or more selected from the group consisting of the following first, second, and third groups:
The balance has a chemical composition of Fe and impurities,
(Group 1)
Cu: 0.40% or less, and Ni: 0.40% or less One or two selected from the group consisting of (second group)
Cr: 2.50% or less,
Mo: 1.00% or less,
V: 0.25% or less,
Ti: 0.100% or less,
Al: 0.100% or less, and Nb: 0.050% or less One or more selected from the group consisting of (Group 3)
Sn: 0.050% or less,
B: 0.0050% or less,
Bi: 0.20% or less,
Pb: 0.09% or less, and one or more elements selected from the group consisting of Ca: 0.0100% or less, with the balance being Fe and impurities,
In a cross section perpendicular to the longitudinal direction of the steel wire, the austenite structure has an area ratio of 98.00% or more and less than 100.00%, the carbide in the central portion has an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in the central segregation portion is 1.20 or less,
A steel wire, wherein in a cross section parallel to the longitudinal direction and including a central axis of the steel wire, the average aspect ratio of austenite grains in the austenite structure is 1.40 or more.
<7> The steel wire according to <5> or <6>, having a plating layer on the surface.
<8> A stranded wire comprising the steel wire according to any one of <5> to <7>.
2024年4月1日に出願された日本特許出願2024-059232の開示は、その全体が参照により本明細書に取り込まれる。本明細書に記載された全ての文献、特許出願、および技術規格は、個々の文献、特許出願、および技術規格が具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。 The disclosure of Japanese Patent Application No. 2024-059232, filed April 1, 2024, is incorporated herein by reference in its entirety. All documents, patent applications, and technical standards mentioned herein are incorporated herein by reference to the same extent as if each individual document, patent application, and technical standard was specifically and individually indicated.
Claims (8)
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、
N:0.005~0.035%、
Cu:0~0.40%、
Ni:0~0.40%、
Cr:0~2.50%、
Mo:0~1.00%、
V:0~0.25%、
Ti:0~0.100%、
Al:0~0.100%、
Nb:0~0.050%、
Sn:0~0.050%、
B:0~0.0050%、
Bi:0~0.20%、
Pb:0~0.09%、
Ca:0~0.0100%、及び
Mg:0~0.0100%、であり、
残部がFe及び不純物である化学組成を有し、
オーステナイト組織を含み、
比透磁率が1.100以下であり、
線材の長さ方向に垂直な断面において、前記断面の中心部における最大長が0.5μm以上である炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記線材の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の数平均アスペクト比が1.40未満である、線材。 In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less,
N: 0.005-0.035%,
Cu: 0 to 0.40%,
Ni: 0 to 0.40%,
Cr: 0-2.50%,
Mo: 0-1.00%,
V: 0 to 0.25%,
Ti: 0 to 0.100%,
Al: 0-0.100%,
Nb: 0 to 0.050%,
Sn: 0 to 0.050%,
B: 0 to 0.0050%,
Bi: 0-0.20%,
Pb: 0 to 0.09%,
Ca: 0 to 0.0100%, and Mg: 0 to 0.0100%,
The balance has a chemical composition of Fe and impurities,
Contains austenite structure,
The relative permeability is 1.100 or less,
In a cross section perpendicular to the longitudinal direction of the wire rod, carbides having a maximum length of 0.5 μm or more at the center of the cross section are 0.05 to 2.00% in terms of area ratio, and the degree of carbon segregation in the center segregation portion is 1.20 or less,
A wire rod, wherein in a cross section parallel to the longitudinal direction and including a central axis of the wire rod, the number average aspect ratio of austenite grains in the austenite structure is less than 1.40.
(第1群)
Cu:0.05~0.40%、及び
Ni:0.05~0.40%以下からなる群より選択される1種又は2種
(第2群)
Cr:0.02~2.50%、
Mo:0.02~1.00%、
V:0.002~0.25%、
Ti:0.005~0.100%、
Al:0.005~0.100%、及び
Nb:0.002~0.050%からなる群より選択される1種又は2種以上
(第3群)
Sn:0.002~0.050%、
B:0.0001~0.0050%、
Bi:0.002~0.20%、
Pb:0.002~0.09%、
Ca:0.0002~0.0100%、及び
Mg:0.0002~0.0100%からなる群より選択される1種又は2種以上 2. The wire according to claim 1, wherein the chemical composition includes, in mass %, one or more elements selected from the group consisting of the following first, second, and third groups:
(Group 1)
Cu: 0.05 to 0.40%, and Ni: 0.05 to 0.40% or less One or two selected from the group consisting of (second group)
Cr: 0.02-2.50%,
Mo: 0.02-1.00%,
V: 0.002-0.25%,
Ti: 0.005-0.100%,
One or more selected from the group consisting of Al: 0.005 to 0.100%, and Nb: 0.002 to 0.050% (Group 3)
Sn: 0.002-0.050%,
B: 0.0001 to 0.0050%,
Bi: 0.002-0.20%,
Pb: 0.002-0.09%,
One or more selected from the group consisting of Ca: 0.0002 to 0.0100%, and Mg: 0.0002 to 0.0100%
C:0.50~1.10%、
Si:0.10~1.00%、
Mn:10.0~18.0%、
P:0.050%以下、
S:0.050%以下、及び、
N:0.005~0.035%、
Cu:0~0.40%、
Ni:0~0.40%、
Cr:0~2.50%、
Mo:0~1.00%、
V:0~0.25%、
Ti:0~0.100%、
Al:0~0.100%、
Nb:0~0.050%、
Sn:0~0.050%、
B:0~0.0050%、
Bi:0~0.20%、
Pb:0~0.09%、
Ca:0~0.0100%、及び
Mg:0~0.0100%、であり、
残部がFe及び不純物である化学組成を有し、
オーステナイト組織を含み、
比透磁率が1.100以下であり、
鋼線の長さ方向に垂直な断面において、前記断面の中心部における最大長が0.5μm以上である炭化物が、面積率で、0.05~2.00%であり、中心偏析部の炭素の偏析度が1.20以下であり、
前記鋼線の中心軸を含む前記長さ方向に平行な断面において、前記オーステナイト組織におけるオーステナイト粒の数平均アスペクト比が1.40以上である、鋼線。 In mass%,
C: 0.50 to 1.10%,
Si: 0.10-1.00%,
Mn: 10.0-18.0%,
P: 0.050% or less,
S: 0.050% or less, and
N: 0.005-0.035%,
Cu: 0 to 0.40%,
Ni: 0 to 0.40%,
Cr: 0-2.50%,
Mo: 0-1.00%,
V: 0 to 0.25%,
Ti: 0 to 0.100%,
Al: 0-0.100%,
Nb: 0 to 0.050%,
Sn: 0 to 0.050%,
B: 0 to 0.0050%,
Bi: 0-0.20%,
Pb: 0 to 0.09%,
Ca: 0 to 0.0100%, and Mg: 0 to 0.0100%,
The balance has a chemical composition of Fe and impurities,
Contains austenite structure,
The relative permeability is 1.100 or less,
In a cross section perpendicular to the longitudinal direction of the steel wire, carbides having a maximum length of 0.5 μm or more at the center of the cross section have an area ratio of 0.05 to 2.00%, and the degree of carbon segregation in a central segregation portion is 1.20 or less,
A steel wire, wherein in a cross section parallel to the longitudinal direction and including a central axis of the steel wire, the number average aspect ratio of austenite grains in the austenite structure is 1.40 or more.
(第1群)
Cu:0.05~0.40%、及び
Ni:0.05~0.40%以下からなる群より選択される1種又は2種
(第2群)
Cr:0.02~2.50%、
Mo:0.02~1.00%、
V:0.002~0.25%、
Ti:0.005~0.100%、
Al:0.005~0.100%、及び
Nb:0.002~0.050%からなる群より選択される1種又は2種以上
(第3群)
Sn:0.002~0.050%、
B:0.0001~0.0050%、
Bi:0.002~0.20%、
Pb:0.002~0.09%、
Ca:0.0002~0.0100%、及び
Mg:0.0002~0.0100%からなる群より選択される1種又は2種以上 The steel wire according to claim 5, wherein the chemical composition includes, in mass %, one or more elements selected from the group consisting of the following first, second, and third groups:
(Group 1)
Cu: 0.05 to 0.40%, and Ni: 0.05 to 0.40% or less One or two selected from the group consisting of (second group)
Cr: 0.02-2.50%,
Mo: 0.02-1.00%,
V: 0.002-0.25%,
Ti: 0.005-0.100%,
One or more selected from the group consisting of Al: 0.005 to 0.100%, and Nb: 0.002 to 0.050% (Group 3)
Sn: 0.002-0.050%,
B: 0.0001 to 0.0050%,
Bi: 0.002-0.20%,
Pb: 0.002-0.09%,
One or more selected from the group consisting of Ca: 0.0002 to 0.0100%, and Mg: 0.0002 to 0.0100%
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024-059232 | 2024-04-01 | ||
| JP2024059232 | 2024-04-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025211031A1 true WO2025211031A1 (en) | 2025-10-09 |
Family
ID=97266744
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2025/004911 Pending WO2025211031A1 (en) | 2024-04-01 | 2025-02-14 | Wire material, steel wire and twisted wire |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2025211031A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53100122A (en) * | 1977-02-14 | 1978-09-01 | Kobe Steel Ltd | High strength non-magnetic iron reinforcing rod |
| JPS63259022A (en) * | 1987-04-15 | 1988-10-26 | Nkk Corp | Method for producing high Mn nonmagnetic steel with excellent magnetic permeability stability |
| JP2014205908A (en) * | 2013-03-21 | 2014-10-30 | 株式会社神戸製鋼所 | Non-magnetic steel excellent in low temperature bendability |
| JP2019502814A (en) * | 2015-12-04 | 2019-01-31 | ポスコPosco | Wire material excellent in low temperature impact toughness and method for producing the same |
-
2025
- 2025-02-14 WO PCT/JP2025/004911 patent/WO2025211031A1/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53100122A (en) * | 1977-02-14 | 1978-09-01 | Kobe Steel Ltd | High strength non-magnetic iron reinforcing rod |
| JPS63259022A (en) * | 1987-04-15 | 1988-10-26 | Nkk Corp | Method for producing high Mn nonmagnetic steel with excellent magnetic permeability stability |
| JP2014205908A (en) * | 2013-03-21 | 2014-10-30 | 株式会社神戸製鋼所 | Non-magnetic steel excellent in low temperature bendability |
| JP2019502814A (en) * | 2015-12-04 | 2019-01-31 | ポスコPosco | Wire material excellent in low temperature impact toughness and method for producing the same |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5093422B2 (en) | High strength steel plate and manufacturing method thereof | |
| KR101458684B1 (en) | Steel wire material and process for producing same | |
| US9005378B2 (en) | Spring steel wire rod excellent in decarburization resistance and wire drawing workability and method for producing same | |
| CN105765097B (en) | Soft magnetic steel material, manufacturing method thereof, and soft magnetic element obtained from soft magnetic steel material | |
| KR20130125821A (en) | Hot-rolled steel sheet and production method therefor | |
| CN102597290A (en) | Hot-rolled steel bar or wire rod | |
| JP7226548B2 (en) | wire | |
| KR20120123154A (en) | High-carbon steel wire with excellent suitability for wiredrawing and fatigue property after wiredrawing | |
| JP3895686B2 (en) | Steel sheet for depositing TiN + MnS for welded structure, method for producing the same, and welded structure using the same | |
| JP6055343B2 (en) | Nonmagnetic steel excellent in low-temperature bending workability and method for producing the same | |
| KR101892526B1 (en) | High-carbon hot-rolled steel sheet and method for manufacturing the same | |
| KR20200118194A (en) | Non-oriented electrical steel sheet | |
| JP6154768B2 (en) | Nonmagnetic steel with excellent low-temperature bending workability | |
| WO2025211031A1 (en) | Wire material, steel wire and twisted wire | |
| WO2005045085A1 (en) | Cold rolled steel sheet having aging resistance and superior formability, and process for producing the same | |
| JPS6137953A (en) | Manufacturing method of non-magnetic steel wire | |
| JP2023144727A (en) | Martensitic stainless steel hot rolled wire rod and its manufacturing method, and martensitic stainless steel annealed wire rod | |
| KR100946068B1 (en) | High Strength Overgrained Stainless Steel and Its Manufacturing Method | |
| JP2025155411A (en) | wire rod | |
| JP7655454B2 (en) | Coated steel sheets, components and their manufacturing methods | |
| JP4266336B2 (en) | Soft magnetic steel material excellent in hot forgeability, magnetic properties and machinability, soft magnetic steel parts excellent in magnetic properties and manufacturing method thereof | |
| JP2744581B2 (en) | Method for manufacturing non-oriented silicon steel sheet with extremely low iron loss and excellent low magnetic field characteristics | |
| CN111334708B (en) | High-strength spring steel with tensile strength of more than or equal to 2250MPa and excellent fatigue performance and production method thereof | |
| WO2025220669A1 (en) | Wire material and steel wire | |
| TW202346617A (en) | Soft-magnetic wire, soft-magnetic steel bar, and soft-magnetic component |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 25782369 Country of ref document: EP Kind code of ref document: A1 |