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WO2025206121A1 - Olefin-based resin, olefin-based resin production method, resin composition, molded article, package for lithium ion batteries, and power storage device - Google Patents

Olefin-based resin, olefin-based resin production method, resin composition, molded article, package for lithium ion batteries, and power storage device

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Publication number
WO2025206121A1
WO2025206121A1 PCT/JP2025/012360 JP2025012360W WO2025206121A1 WO 2025206121 A1 WO2025206121 A1 WO 2025206121A1 JP 2025012360 W JP2025012360 W JP 2025012360W WO 2025206121 A1 WO2025206121 A1 WO 2025206121A1
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WO
WIPO (PCT)
Prior art keywords
olefin
ethylene
propylene
polymer
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2025/012360
Other languages
French (fr)
Japanese (ja)
Inventor
達也 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
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Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Publication of WO2025206121A1 publication Critical patent/WO2025206121A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F10/04Monomers containing three or four carbon atoms
    • C08F10/06Propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/16Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond

Definitions

  • the present invention relates to an olefin-based resin, a method for producing an olefin-based resin, a resin composition, a molded article, a packaging body for lithium-ion batteries, and an electricity storage device.
  • Plastic products are used in a variety of fields, and products made from polyolefin resin materials are particularly widely used as various containers and are produced in large quantities. While recycling of plastic products has been progressing in recent years, there is also a need for further recycling of used products made from polyolefin resin and discarded plastics.
  • the present invention relates to, for example, the following [1] to [29].
  • the main chain of the graft-type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer;
  • the side chain of the graft-type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer;
  • the total content of P of the following components (i) to (iv) in the olefin-based resin ( ⁇ ) is in the range of 10 to 80 mass%: (i) a propylene homopolymer constituting the
  • the content of structural units derived from propylene in the side chains of the graft type olefin polymer [R1] is 80 to 100 mol %
  • the content of structural units derived from ethylene in the side chains of the graft type olefin polymer [R1] is 0 to 20 mol %
  • R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 and R 12 each independently represent a hydrogen atom, a hydrocarbon group, a silicon-containing group or a heteroatom-containing group other than a silicon-containing group, and any two adjacent groups among R 1 to R 4 may be bonded to each other to form a ring.
  • Y1 represents a carbon atom or a silicon atom.
  • M1 represents a zirconium atom or a hafnium atom.
  • Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer of 1 to 4, and when j is an integer of 2 or greater, multiple Qs may be the same or different.
  • An olefin-based resin ( ⁇ ) according to any one of [1] to [11]; a propylene-based polymer ( ⁇ 1); A resin composition (X) comprising an ethylene polymer ( ⁇ 2).
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-propylene copolymer, a ratio (( ⁇ )/(( ⁇ 1)+( ⁇ 2))) of the total mass of the olefin resin ( ⁇ ) to the total mass of the propylene polymer ( ⁇ 1) and the ethylene polymer ( ⁇ 2) is 0.02 to 0.23;
  • the resin composition (X) according to [13].
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-propylene copolymer, the melt flow rate (MFR) of the propylene polymer ( ⁇ 1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 20 g/10 min;
  • the resin composition (X) according to [13] or [14].
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-propylene copolymer, the melt flow rate (MFR) of the ethylene polymer ( ⁇ 2) is 0.01 to 2.0 g/10 min, as measured at 190°C under a load of 2.16 kg in accordance with ASTM D1238; [13] The resin composition (X) according to any one of [15] to [16].
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-1-butene copolymer, a ratio (( ⁇ )/(( ⁇ 1)+( ⁇ 2))) of the total mass of the olefin resin ( ⁇ ) to the total mass of the propylene polymer ( ⁇ 1) and the ethylene polymer ( ⁇ 2) is 0.08 to 0.20;
  • the resin composition (X) according to [13].
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-1-butene copolymer, the melt flow rate (MFR) of the propylene polymer ( ⁇ 1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min;
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-1-butene copolymer, the melt flow rate (MFR) of the ethylene polymer ( ⁇ 2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min;
  • the resin composition (X) according to [13], [17] or [18].
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-1-butene copolymer, the melt flow rate (MFR) of the propylene polymer ( ⁇ 1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min; the density of the ethylene polymer ( ⁇ 2) measured at 25°C in accordance with ASTM D1505 is 850 to 900 kg/ m3 ; [13] and [17] to [20].
  • the resin composition (X) according to any one of [13] and [17] to [20].
  • the main chain of the graft type olefin polymer [R1] in the olefin resin ( ⁇ ) is an ethylene-1-butene copolymer, a ratio (( ⁇ )/(( ⁇ 1)+( ⁇ 2))) of the total mass of the olefin resin ( ⁇ ) to the total mass of the propylene polymer ( ⁇ 1) and the ethylene polymer ( ⁇ 2) is 0.08 to 0.20; the melt flow rate (MFR) of the ethylene polymer ( ⁇ 2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min; [13] and [17] to [21].
  • the resin composition (X) according to any one of [13] and [17] to [21].
  • the content of structural units derived from propylene in the side chains of the graft olefin polymer [R1] is 80 to 100 mol %
  • the content of structural units derived from ethylene in the side chains of the graft type olefin polymer [R1] is 0 to 20 mol %
  • the weight-average molecular weight (Mw) of the polymer or copolymer constituting the side chain of the grafted olefin polymer [R1] determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000; [13] to [22], the resin composition (X).
  • a packaging material for a lithium ion battery The olefin resin ( ⁇ ) according to any one of [1] to [11].
  • a packaging material for a lithium ion battery [13] to [23], the resin composition (X).
  • a packaging body for a lithium ion battery comprising the olefin resin ( ⁇ ) according to any one of [1] to [11], or the resin composition (X) according to any one of [13] to [23].
  • An electricity storage device comprising the lithium ion battery packaging according to [27].
  • the present invention provides a novel olefin-based resin that is useful as a compatibilizer for propylene-based polymers and ethylene-based polymers, and provides uses for the olefin-based resin.
  • the present invention also provides a resin composition and molded article, a packaging body for lithium-ion batteries, and an electricity storage device that contain a propylene-based polymer and an ethylene-based polymer and have an improved balance between impact resistance and elongation, or between impact resistance and strength.
  • FIG. 1 is a transmission electron microscope image of the resin composition (X) obtained in Example 1B.
  • FIG. 2 is a transmission electron microscope image of the resin composition (X) obtained in Reference Example 1B.
  • FIG. 3 is a transmission electron microscope image of the resin composition (X) obtained in Comparative Example 1B.
  • FIG. 4 is a transmission electron microscope image of the resin composition (X) obtained in Example 1C.
  • FIG. 5 is a transmission electron microscope image of the resin composition (X) obtained in Reference Example 1C.
  • FIG. 6 is a transmission electron microscope image of the resin composition (X) obtained in Comparative Example 1C.
  • a numerical range expressed using “to” means a range that includes the numerical values before and after “to” as the lower and upper limits.
  • a numerical range “A to B” indicates a range from A to B.
  • the unit of the values written before “to” may be omitted. For example, “851 kg/m 3 to 900 kg/m 3 " may be written as “851 to 900 kg/m 3 ".
  • each component in the resin composition when referring to the amount of each component in a resin composition, if the resin composition contains multiple substances corresponding to each component, the amount refers to the total amount of the multiple substances present in the resin composition, unless otherwise specified. As used herein, a combination of two or more preferred embodiments is a more preferred embodiment. In this specification, unless otherwise specified, each component in the resin composition or each structural unit in the polymer (resin) may be contained in one type or in two or more types. In the description of groups (atomic groups) in this specification, when there is no indication of substituted or unsubstituted, the notation encompasses both unsubstituted and substituted groups.
  • the term “layer” includes cases where the layer is formed over the entire area when the area in which the layer exists is observed, as well as cases where the layer is formed over only a part of the area.
  • room temperature means 23°C.
  • the term “mainly comprise” means that the content of the target substance exceeds 50% by mass.
  • the olefin resin ( ⁇ ) of the present invention contains a graft-type olefin polymer [R1] having a main chain and side chains, and satisfies all of the following requirements (I) to (IV):
  • the main chain of the graft-type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer;
  • the side chain of the graft-type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer;
  • the total P content of the following components (i) to (iv) in the olefin-based resin ( ⁇ ) is in the range of 10 to 80 mass%: (i) a propylene homopolymer constituting the side chain of the graft-type olefin polymer [R1]; (
  • graft type olefin polymer means a polymer in which one or more side chains of the graft type olefin polymer [R1] are bonded to the main chain of the graft type olefin polymer [R1].
  • the graft type olefin polymer [R1] of the present invention has a structure in which a side chain of a graft type olefin polymer [R1] composed of a propylene homopolymer or a propylene-ethylene copolymer is chemically bonded to the main chain of the graft type olefin polymer [R1] composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer, and therefore the olefin resin ( ⁇ ) containing the graft type olefin polymer [R1] has high compatibility with both the propylene polymer ( ⁇ 1) and the ethylene polymer ( ⁇ 2) described below.
  • the graft type olefin polymer [R1] of the present invention satisfies the following requirements (I) and (II).
  • the main chain of the graft type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer.
  • the main chain of the graft type olefin polymer [R1] preferably contains 70 to 99 mol % of structural units derived from ethylene and 1 to 30 mol % of structural units derived from propylene or 1-butene, from the viewpoint that the olefin resin ( ⁇ ) exhibits excellent compatibility with the ethylene polymer ( ⁇ 2) described below and that the resin composition (X) and molded article containing the olefin resin ( ⁇ ) exhibit an excellent balance between impact resistance and elongation or between impact resistance and strength.
  • the content of structural units derived from ethylene is more preferably 72 to 95 mol % and the content of structural units derived from propylene is 5 to 28 mol %, still more preferably 74 to 92 mol % and the content of structural units derived from propylene is 8 to 26 mol %, particularly preferably 74 to 90 mol % and the content of structural units derived from propylene is 10 to 26 mol %, particularly preferably 78 to 87 mol % and the content of structural units derived from propylene is 13 to 22 mol %, and still particularly preferably 75 to 85 mol % and the content of structural units derived from propylene is 15 to 25 mol %.
  • the main chain of the graft-type olefin polymer [R1] is an ethylene-1-butene copolymer
  • the content of structural units derived from ethylene is more preferably 79 to 86 mol % and the content of structural units derived from 1-butene is 14 to 21 mol %
  • the content of structural units derived from ethylene is 79 to 82 mol % and the content of structural units derived from 1-butene is 18 to 21 mol %.
  • the contents of the above structural units can be measured by 1 H-NMR or 13 C-NMR.
  • the side chain of the graft type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer.
  • the side chain of the graft olefin polymer [R1] preferably contains 80 to 100 mol % of structural units derived from propylene and 0 to 20 mol %, more preferably 85 to 100 mol % of structural units derived from propylene and 0 to 20 mol % of structural units derived from ethylene.
  • the content of structural units derived from propylene is 0 to 15 mol %, more preferably, the content of structural units derived from propylene is 90 to 100 mol % and the content of structural units derived from ethylene is 0 to 10 mol %, still more preferably, the content of structural units derived from propylene is 95 to 100 mol % and the content of structural units derived from ethylene is 0 to 5 mol %, and particularly preferably, the content of structural units derived from propylene is 100 mol % and the content of structural units derived from ethylene is 0 mol %.
  • the contents of the above structural units can be measured by 1 H-NMR or 13 C-NMR.
  • the main chain and side chains of the graft-type olefin polymer [R1] may contain structural units (other structural units) other than structural units derived from ethylene and structural units derived from propylene, as long as the effects of the present invention are achieved.
  • the proportion of such structural units is typically 0 to 19 mol%, preferably 0 to 15 mol%, more preferably 0 to 10 mol%, and even more preferably 0 to 5 mol%, of the total structural units in the main chain and side chains of the graft-type olefin polymer [R1].
  • Examples of structural units other than structural units derived from ethylene and structural units derived from propylene include structural units derived from ⁇ -olefins and cyclic olefins having 4 to 20 carbon atoms, preferably ⁇ -olefins having 4 to 10 carbon atoms, and more preferably ⁇ -olefins having 4 to 8 carbon atoms.
  • the graft type olefin polymer [R1] has a weight average molecular weight (Mw) of the ethylene-propylene copolymer or ethylene-1-butene copolymer constituting the main chain, which is determined by gel permeation chromatography (GPC) in terms of polyethylene, of usually 5,000 to 250,000, preferably 35,000 to 180,000, and more preferably 40,000 to 140,000.
  • Mw weight average molecular weight of the ethylene-propylene copolymer or ethylene-1-butene copolymer constituting the main chain
  • the Mw of the ethylene-propylene copolymer constituting the main chain is preferably 50,000 to 250,000, more preferably 55,000 to 200,000, even more preferably 60,000 to 150,000, particularly preferably 65,000 to 100,000, particularly preferably 70,000 to 90,000, and extremely preferably 72,000 to 82,000.
  • the Mw of the ethylene/1-butene copolymer constituting the main chain is preferably 30,000 to 120,000, more preferably 40,000 to 110,000, even more preferably 50,000 to 100,000, particularly preferably 60,000 to 90,000, and particularly preferably 72,000 to 85,000.
  • the weight-average molecular weight (Mw) of the polymer or copolymer (propylene homopolymer or propylene-ethylene copolymer constituting the side chain) constituting the graft olefin polymer [R1], as determined by gel permeation chromatography (GPC) as a polypropylene-equivalent value is preferably 5,000 to 50,000, more preferably 7,500 to 50,000, even more preferably 10,000 to 50,000, particularly preferably 12,500 to 40,000, and especially preferably 15,000 to 30,000, from the viewpoint of ensuring that the olefin resin ( ⁇ ) exhibits excellent compatibility with the propylene polymer ( ⁇ 1) described below, and that the resin composition (X) and molded article containing the olefin resin ( ⁇ ) exhibit excellent whitening resistance.
  • the graft-type olefin polymer [R1] preferably has a total weight-average molecular weight, which is the product of the weight-average molecular weight (Mw) per side chain determined as a polypropylene equivalent value by gel permeation chromatography (GPC) and the number of side chains per main chain, of 5,000 to 150,000, more preferably 6,000 to 110,000, and even more preferably 6,000 to 70,000.
  • Mw weight-average molecular weight
  • GPC gel permeation chromatography
  • the olefin-based resin ( ⁇ ) containing it will have excellent compatibility with both the propylene-based polymer ( ⁇ 1) and the ethylene-based polymer ( ⁇ 2) described below, and the resin composition (X) and molded article containing the olefin-based resin ( ⁇ ) will have an excellent balance between impact resistance and elongation, or between impact resistance and strength, and will also have excellent whitening resistance.
  • the olefin resin ( ⁇ ) of the present invention contains a graft-type olefin polymer [R1] and satisfies both of the following requirements (III) and (IV).
  • the total P content of the following components (i) to (iv) in the olefin resin ( ⁇ ) is 10 to 80 mass %:
  • (iii) A terminally unsaturated propylene homopolymer not constituting the graft-type olefin polymer [R1].
  • the content of P (the sum of the above components (i) to (iv)) in this olefin-based resin ( ⁇ ) is preferably 10 to 70% by mass, more preferably 10 to 60% by mass, and even more preferably 15 to 55% by mass, from the viewpoint of providing excellent compatibility of the olefin-based resin ( ⁇ ) with both the propylene-based polymer ( ⁇ 1) and the ethylene-based polymer ( ⁇ 2) described below, and from the viewpoint of providing an excellent balance between impact resistance and elongation or between impact resistance and strength in the resin composition (X) and molded articles containing the olefin-based resin ( ⁇ ), and from the viewpoint of providing excellent whitening resistance.
  • the olefin resin ( ⁇ ) of the present invention may be composed solely of the graft olefin polymer [R1], but may also contain components other than the graft olefin polymer [R1].
  • it may contain, as part of P, a propylene homopolymer or a propylene-ethylene copolymer that does not constitute the graft olefin polymer [R1] and is an unreacted or by-product of the synthesis of the graft olefin polymer [R1].
  • the P content in the olefin resin ( ⁇ ) can be determined by analyzing the olefin resin ( ⁇ ). Components other than P are derived from the main chain; that is, the total amount of P and components derived from the main chain makes up 100% by mass of the olefin resin ( ⁇ ). Therefore, when the olefin resin ( ⁇ ) is produced by the olefin resin ( ⁇ ) production method described below, the P content can be calculated from the difference between the amount of terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer used as the side chain raw material and the amount of the resulting olefin resin ( ⁇ ).
  • the P content can also be calculated by analyzing the olefin resin ( ⁇ ) using the method described in the Examples.
  • the inventors' findings indicate that the P content calculated from the difference between the amount of the olefin resin ( ⁇ ) and the amount of the side chain raw material is very similar to the P content calculated by analyzing the olefin resin ( ⁇ ). Therefore, either method may be used.
  • the P content is calculated from the difference between the amount of the olefin resin ( ⁇ ) and the amount of the side chain raw material.
  • the intrinsic viscosity [ ⁇ ] measured in decalin at 135°C is 0.5 to 5.0 dL/g.
  • the intrinsic viscosity [ ⁇ ] of the olefin resin ( ⁇ ) of the present invention measured in decalin at 135°C is preferably 0.5 to 4.0 dL/g, more preferably 0.5 to 3.0 dL/g, and even more preferably 0.7 to 3.0 dL/g, from the viewpoint of providing a resin composition (X) and a molded article containing the olefin resin ( ⁇ ) with an excellent balance between impact resistance and elongation, or a balance between impact resistance and strength, excellent whitening resistance, and excellent resin composition and molding processability.
  • the viscosity is preferably 0.7 to 2.0 dL/g, more preferably 0.7 to 1.6 dL/g, even more preferably 0.9 to 1.35 dL/g, and particularly preferably 0.9 to 1.25 dL/g.
  • the viscosity is preferably 0.5 to 3.0 dL/g, more preferably 0.5 to 2.0 dL/g, and even more preferably 0.5 to 1.25 dL/g.
  • the olefin resin ( ⁇ ) of the present invention preferably satisfies the following requirement (V).
  • V The melting point (Tm) measured by differential scanning calorimetry (DSC) is ⁇ 40 to 165° C.
  • Tm of the olefin resin ( ⁇ ) of the present invention measured by differential scanning calorimetry (DSC) is more preferably in the range of -30 to 165°C, and even more preferably in the range of 0 to 165°C.
  • the olefin resin ( ⁇ ) contains the graft type olefin polymer [R1] and therefore usually has two melting point peaks.
  • the lower Tm observed in the above range is due to the main chain of the graft type olefin polymer [R1] constituting the olefin resin ( ⁇ ), and the higher Tm is due to the side chain of the graft type olefin polymer [R1] constituting the olefin resin ( ⁇ ).
  • the resin composition (X) containing the olefin resin ( ⁇ ) and the molded article thereof become excellent in compatibility with both the propylene-based polymer ( ⁇ 1) and the ethylene-based polymer ( ⁇ 2) described later, and the resin composition (X) containing the olefin resin ( ⁇ ) and the molded article thereof become excellent in balance between impact resistance and elongation or between impact resistance and strength, and further become excellent in whitening resistance.
  • Examples of a method for adjusting Tm within the above range include a method of adjusting the polymerization temperature, polymerization pressure, or the ratio of the feed amounts of ethylene to propylene or 1-butene in steps (A) and (B) described below.
  • the olefin resin ( ⁇ ) of the present invention preferably has a melt flow rate (MFR) of 0.01 to 100 g/10 min, measured at 190° C. under a load of 2.16 kg in accordance with ASTM D1238.
  • MFR melt flow rate
  • the MFR of the olefin resin ( ⁇ ) is more preferably 0.01 to 80 g/10 min, even more preferably 0.01 to 50 g/10 min, particularly preferably 0.01 to 30 g/10 min, particularly preferably 0.5 to 30 g/10 min, and extremely preferably 2.0 to 28 g/10 min.
  • the MFR of the olefin resin ( ⁇ ) is more preferably 2.2 to 50 g/10 min, even more preferably 2.5 to 30 g/10 min, particularly preferably 2.5 to 10 g/10 min, and particularly preferably 2.5 to 8.5 g/10 min.
  • the MFR of the olefin resin ( ⁇ ) can be adjusted to a desired value by adjusting the production conditions. For example, methods include adjusting the polymerization temperature, polymerization pressure, hydrogen supply amount, etc. in steps (A) and (B) described below.
  • the MFR can be increased by increasing the amount of hydrogen supplied relative to the amounts of ethylene, propylene, and 1-butene fed when polymerizing the olefin resin ( ⁇ ), and the MFR can be decreased by decreasing the amount of hydrogen supplied relative to the amounts of ethylene, propylene, and 1-butene fed.
  • the MFR of the olefin-based resin ( ⁇ ) satisfies such a range
  • the resin composition (X) and the molded article containing the olefin-based resin ( ⁇ ) have an excellent balance between impact resistance and elongation, or between impact resistance and strength, excellent whitening resistance, and excellent molding processability, which is preferable.
  • the olefin resin ( ⁇ ) of the present invention preferably has a glass transition temperature (Tg) of ⁇ 75 to ⁇ 40° C. as measured by differential scanning calorimetry (DSC).
  • Tg glass transition temperature
  • DSC differential scanning calorimetry
  • the Tg of the olefin resin ( ⁇ ) is more preferably ⁇ 70 to ⁇ 45° C., even more preferably ⁇ 65 to ⁇ 45° C., particularly preferably ⁇ 60 to ⁇ 50° C., and particularly preferably ⁇ 57 to ⁇ 51° C.
  • the Tg of the olefin resin ( ⁇ ) is more preferably ⁇ 72 to ⁇ 45° C., even more preferably ⁇ 70 to ⁇ 50° C., and particularly preferably ⁇ 70 to ⁇ 58° C.
  • the resin composition (X) and the molded article containing the olefin-based resin ( ⁇ ) have an excellent balance between impact resistance and elongation, or between impact resistance and strength, and are excellent in whitening resistance, which is preferable because they have excellent molding processability.
  • the olefin resin ( ⁇ ) of the present invention has a density measured at 23°C in accordance with JIS K7112 (density measured by a density gradient tube method) of preferably 850 to 950 kg/ m3 , more preferably 850 to 925 kg/ m3 , and even more preferably 860 to 900 kg/ m3 .
  • the density of the olefin resin ( ⁇ ) can be adjusted to a desired value by adjusting the production conditions for the olefin resin ( ⁇ ).
  • the density of the olefin resin ( ⁇ ) can be adjusted to a desired value by changing the ratio of the feed amounts of ethylene and propylene or 1-butene when polymerizing the olefin resin ( ⁇ ). Specifically, the density can be lowered by increasing the feed amount of propylene or 1-butene relative to the feed amount of ethylene, and the density can be increased by decreasing the feed amount of propylene or 1-butene relative to the feed amount of ethylene. Alternatively, the density of the olefin resin ( ⁇ ) can be adjusted to a desired value by changing the ratio of the main chain content to the P content.
  • the density of the main chain when the density of the main chain is lower than that of the side chain, the density can be lowered by increasing the content of the main chain; when the density of the side chain is lower than that of the main chain, the density can be lowered by increasing the content of the P; when the density of the main chain is higher than that of the side chain, the density can be increased by increasing the content of the main chain; and when the density of the side chain is higher than that of the main chain, the density can be increased by increasing the content of the P.
  • Y1 represents a carbon atom or a silicon atom.
  • M1 represents a zirconium atom or a hafnium atom.
  • Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer of 1 to 4, and when j is an integer of 2 or greater, multiple Qs may be the same or different.
  • transition metal compound [A] include compounds selected from the group consisting of bridged bis(indenyl)zirconocenes and hafnocenes.
  • Dimethylsilyl-bridged bis(indenyl)zirconocene or hafnocenes are more preferred.
  • Dimethylsilyl-bridged bis(indenyl)zirconocene is even more preferred.
  • dimethylsilylbis ⁇ 1-(2-n-propyl-4-(9-phenanthryl)indenyl) ⁇ zirconium dichloride, dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride, dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dimethyl, and the like can be used as suitable compounds.
  • the above-mentioned transition metal compounds [A] may be used singly or in combination of two or more.
  • the olefin polymerization catalyst used in step (A) is not particularly limited as long as it contains the above-mentioned transition metal compound [A] of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton, but preferably contains, in addition to the transition metal compound [A], a catalyst component (C) selected from (C1) an organometallic compound, (C2) an organoaluminumoxy compound, and (C3) a compound that reacts with the transition metal compound [A] to form an ion pair. Details of the catalyst component (C) are as described below.
  • the polymerization conditions are not particularly limited as long as a solution polymerization process for producing an olefin polymer is used, but for example, a step in which propylene is polymerized alone or propylene and ethylene are copolymerized using an aliphatic hydrocarbon or aromatic hydrocarbon as a polymerization solvent in the presence of an olefin polymerization catalyst containing the above-mentioned transition metal compound [A] to obtain a polymerization reaction liquid is preferred.
  • the polymerization temperature in step (A) is preferably in the range of 15°C to 200°C, more preferably in the range of 20°C to 150°C.
  • the polymerization pressure in step (A) is usually from atmospheric pressure to 10 MPa gauge pressure, preferably from atmospheric pressure to 5 MPa gauge pressure, and the polymerization reaction can be carried out by any of a batch system, a semi-continuous system, and a continuous system.
  • the reaction time in step (A) (average residence time when the polymerization is carried out by a continuous method) varies depending on conditions such as catalyst concentration and polymerization temperature, but is usually 0.5 minutes to 5 hours, preferably 5 minutes to 3 hours.
  • step (A) it is preferable to supply propylene alone or propylene and ethylene in proportions such that the propylene content is 80 to 100 mol % and the ethylene content is 0 to 20 mol %. Furthermore, in step (A), it is desirable to carry out the polymerization or copolymerization under conditions such that the weight average molecular weight (Mw) of the resulting terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer, as determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000.
  • Mw weight average molecular weight
  • the molecular weight of the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer obtained in step (A) can be adjusted by adding hydrogen to the polymerization system or by changing the polymerization temperature. It can also be adjusted by using catalyst component (C), described below; examples include the use of triisobutylaluminum, methylaluminoxane, and diethylzinc. If hydrogen is added, the amount is appropriately about 0.001 to 100 NL per kg of olefin. To increase the terminal vinyl group content, it is preferable to carry out the reaction in the absence of hydrogen.
  • the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) has a terminal vinyl ratio (the ratio of the number of vinyl groups to the total number of unsaturated carbon-carbon bonds) of usually 40% or more, preferably 50% or more, and more preferably 60% or more.
  • the proportion of terminal vinyl groups in the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) is usually 0.1 to 15, and preferably 0.4 to 15, terminal vinyl groups per 1,000 carbon atoms.
  • the amount of terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer (specifically, propylene homopolymer or propylene-ethylene copolymer having a vinyl group at one end) introduced into the main chain in the subsequent step (B) will be low, resulting in a low amount of graft-type olefin polymer [R1] produced, and the desired effect may not be achieved.
  • Step (B) is a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene, in the presence of an olefin polymerization catalyst containing a bridged metallocene compound (transition metal compound [B]) represented by the general formula [B] above.
  • the bridged metallocene compound used in step (B) is a compound represented by the following general formula [B].
  • R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 and R 12 each independently represent a hydrogen atom, a hydrocarbon group, a silicon-containing group or a heteroatom-containing group other than a silicon-containing group, and any two adjacent groups among R 1 to R 4 may be bonded to each other to form a ring.
  • hydrocarbon group a hydrocarbon group having 1 to 20 carbon atoms is preferred, and specific examples include alkyl groups having 1 to 20 carbon atoms, arylalkyl groups having 7 to 20 carbon atoms, aryl groups or substituted aryl groups having 6 to 20 carbon atoms, etc.
  • hydrocarbon groups include oxygen-containing groups such as methoxy, ethoxy, and phenoxy; nitrogen-containing groups such as nitro, cyano, N-methylamino, N,N-dimethylamino, and N-phenylamino; boron-containing groups such as boranetriyl and diboranyl; and sulfur-containing groups such as sulfonyl and sulfenyl.
  • hydrocarbon groups may have hydrogen atoms substituted with halogen atoms, and examples include trifluoromethyl groups, trifluoromethylphenyl groups, pentafluorophenyl groups, and chlorophenyl groups.
  • Silicon-containing groups include silyl groups, siloxy groups, hydrocarbon-substituted silyl groups, and hydrocarbon-substituted siloxy groups. Examples include methylsilyl groups, dimethylsilyl groups, trimethylsilyl groups, ethylsilyl groups, diethylsilyl groups, triethylsilyl groups, diphenylmethylsilyl groups, triphenylsilyl groups, dimethylphenylsilyl groups, dimethyl-t-butylsilyl groups, and dimethyl(pentafluorophenyl)silyl groups.
  • R6 and R11 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group, and a heteroatom-containing group other than a silicon-containing group
  • R7 and R10 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group, and a heteroatom-containing group other than a silicon-containing group
  • R6 and R7 may be bonded to each other to form a ring
  • R10 and R11 may be bonded to each other to form a ring, provided that R6 , R7 , R10 , and R11 are not all hydrogen atoms.
  • R 13 and R 14 each independently represent an aryl group.
  • M1 represents a zirconium atom or a hafnium atom.
  • Y 1 represents a carbon atom or a silicon atom.
  • Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 20 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer from 1 to 4.
  • j represents an integer of 2 or greater, multiple Qs may be the same or different.
  • halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, with a chlorine atom being preferred.
  • the hydrocarbon group is preferably a hydrocarbon group having 1 to 10 carbon atoms.
  • Specific examples include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a 2-methylpropyl group, a 1,1-dimethylpropyl group, a 2,2-dimethylpropyl group, a 1,1-diethylpropyl group, a 1-ethyl-1-methylpropyl group, a 1,1,2,2-tetramethylpropyl group, a sec-butyl group, a t-butyl group, a 1,1-dimethylbutyl group, a 1,1,3-trimethylbutyl group, a neopentyl group, a cyclohexylmethyl group, a cyclohexyl group, a 1-methyl-1-cyclohexyl group, and a benzyl group, of which a methyl group, an ethyl group, and a benzyl group are preferred.
  • neutral conjugated or non-conjugated diene having 4 to 20 carbon atoms a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms is preferred.
  • Specific examples of neutral conjugated or non-conjugated dienes include s-cis- or s-trans- ⁇ 4 -1,3-butadiene, s-cis- or s-trans- ⁇ 4 -1,4-diphenyl-1,3-butadiene, s-cis- or s-trans- ⁇ 4 -3-methyl-1,3-pentadiene, s-cis- or s-trans- ⁇ 4 -1,4-dibenzyl-1,3-butadiene, s-cis- or s-trans- ⁇ 4 -2,4-hexadiene, s-cis- or s-trans- ⁇ 4 -1,3-pentadiene, s-cis- or s-trans- ⁇ 4 -1,4-dito
  • anionic ligands include alkoxy groups such as methoxy, t-butoxy, and phenoxy; carboxylate groups such as acetate and benzoate; and sulfonate groups such as mesylate and tosylate.
  • organic phosphorus compounds such as trimethylphosphine, triethylphosphine, triphenylphosphine, and diphenylmethylphosphine
  • ethers such as tetrahydrofuran, diethyl ether, dioxane, and 1,2-dimethoxyethane.
  • Examples of the cyclopentadienyl group having substituents R 1 to R 4 in the above formula [B] include an unsubstituted cyclopentadienyl group in which R 1 to R 4 are hydrogen atoms, 3-substituted cyclopentadienyl groups such as a 3-t-butylcyclopentadienyl group, a 3-methylcyclopentadienyl group, a 3-trimethylsilylcyclopentadienyl group, a 3-phenylcyclopentadienyl group, a 3-adamantylcyclopentadienyl group, a 3-amylcyclopentadienyl group, and a 3-cyclohexylcyclopentadienyl group, and 3-t-butyl-5-methylcyclopentadienyl groups.
  • R 1 to R 4 are hydrogen atoms
  • 3-substituted cyclopentadienyl groups such as a 3-t
  • cyclopentadienyl groups include, but are not limited to, 3-,5-disubstituted cyclopentadienyl groups such as a 3-t-butyl-5-ethylcyclopentadienyl group, a 3-phenyl-5-methylcyclopentadienyl group, a 3,5-di-t-butylcyclopentadienyl group, a 3,5-dimethylcyclopentadienyl group, a 3-phenyl-5-methylcyclopentadienyl group, and a 3-trimethylsilyl-5-methylcyclopentadienyl group.
  • 3-,5-disubstituted cyclopentadienyl groups such as a 3-t-butyl-5-ethylcyclopentadienyl group, a 3-phenyl-5-methylcyclopentadienyl group, a 3,5-di-t-butylcyclopentadienyl group,
  • R 1 to R 4 are hydrogen atoms
  • the fluorenyl group having substituents R 5 to R 12 in formula [B] includes an unsubstituted fluorenyl group in which R 5 to R 12 are hydrogen atoms, a 2-position mono-substituted fluorenyl group such as a 2-methylfluorenyl group, a 2-t-butylfluorenyl group, or a 2-phenylfluorenyl group, a 4-position mono-substituted fluorenyl group such as a 4-methylfluorenyl group, a 4-t-butylfluorenyl group, or a 4-phenylfluorenyl group, a 2-position di-substituted fluorenyl group or a 3,6-position di-substituted fluorenyl group such as a 2,7-di-t-butylfluorenyl group or a 3,6-di-t-butylfluorenyl group, a 2,3,6,7-position
  • R5 , R8 , R9 , and R12 are the same as defined in general formula [B] above, and Ra, Rb , Rc, Rd , Re , Rf , Rg , and Rh each independently represent a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, which may be bonded to adjacent substituents to form a ring.
  • the alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an amyl group, and an n-pentyl group.
  • groups represented by the above general formula [V-I] or [V-II] include an octamethyloctahydrodibenzofluorenyl group represented by formula [V-III], a tetramethyldodecahydrodibenzofluorenyl group represented by formula [V-IV], an octamethyltetrahydrodicyclopentafluorenyl group represented by formula [V-V], a hexamethyldihydrodicyclopentafluorenyl group represented by formula [V-VI], and a b,h-dibenzofluorenyl group represented by formula [V-VII].
  • R13 and R14 are selected from groups other than a methyl group, a butyl group, a phenyl group, a silicon-substituted phenyl group, a cyclohexyl group, and a benzyl group;
  • R13 and R14 are selected from groups other than a benzyl group and a silicon-substituted phenyl group;
  • bridged metallocene compound represented by the above general formula [B] include: When Y is a silicon atom, Diphenylsilylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride
  • examples of the bridged metallocene compound represented by the above general formula [B] include those in which the zirconium atom of M 1 in the general formula [B] in the above specific examples is replaced by a hafnium atom.
  • the bridged metallocene compounds may be used singly or in combination of two or more.
  • the olefin polymerization catalyst used in step (B) is not particularly limited as long as it contains a bridged metallocene compound represented by the above general formula [B], but it preferably contains, in addition to the bridged metallocene compound, a catalyst component (C) selected from (C1) an organometallic compound, (C2) an organoaluminum oxy compound, and (C3) a compound that reacts with the transition metal compound [A] to form an ion pair. Details of the catalyst component (C) are as described below.
  • Step (B) is a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene, in the presence of the polymerization catalyst described above.
  • the polymerization form in step (B) is not particularly limited, but can preferably be carried out by solution (dissolution) polymerization.
  • the polymerization conditions are not particularly limited as long as a solution polymerization process for producing an olefin polymer is used.
  • a preferred step is one in which ethylene and propylene, or ethylene and 1-butene, and the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) are copolymerized using an aliphatic hydrocarbon or aromatic hydrocarbon as a polymerization solvent in the presence of an olefin polymerization catalyst containing a bridged metallocene compound represented by general formula [B] above, to obtain a polymerization reaction solution containing the graft-type olefin polymer [R1].
  • step (B) the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) is typically fed to the reactor in step (B) in the form of a solution or slurry.
  • the feeding method is not particularly limited, and the polymerization reaction liquid obtained in step (A) may be continuously fed to the reactor for step (B), or the polymerization reaction liquid obtained in step (A) may be temporarily stored in a buffer tank or the like and then fed to step (B).
  • Examples of the polymerization solvent for step (B) include aliphatic hydrocarbons and aromatic hydrocarbons. Specific examples include aliphatic hydrocarbons such as propane, butane, pentane, hexane, heptane, octane, decane, dodecane, and kerosene; alicyclic hydrocarbons such as cyclopentane, cyclohexane, and methylcyclopentane; aromatic hydrocarbons such as benzene, toluene, and xylene; and halogenated hydrocarbons such as ethylene chloride, chlorobenzene, and dichloromethane. These solvents may be used alone or in combination of two or more.
  • the polymerization solvent for step (B) may be the same as or different from the polymerization solvent for step (A).
  • the polymerization temperature in step (B) is usually in the range of 50 to 200°C, preferably 80 to 200°C, and more preferably 90 to 200°C.
  • the polymerization pressure in step (B) is typically between atmospheric pressure and 10 MPa gauge pressure, preferably between atmospheric pressure and 5 MPa gauge pressure, and the polymerization reaction can be carried out batchwise, semi-continuously, or continuously. It is also possible to carry out the polymerization in two or more stages with different reaction conditions. In the present invention, it is preferable to employ a method in which the monomers are continuously supplied to the reactor to carry out the copolymerization.
  • reaction time in step (B) (average residence time if copolymerization is carried out continuously) varies depending on conditions such as catalyst concentration and polymerization temperature, but is usually 0.5 minutes to 5 hours, preferably 5 minutes to 3 hours.
  • the polymer concentration in step (B) during steady-state operation is, for example, 0.5 to 40% by mass, and preferably 1 to 35% by mass. From the standpoints of viscosity limitations in polymerization capacity, the load on post-treatment steps (solvent removal), and productivity, a concentration of 1.5 to 35% by mass is preferred.
  • step (B) when the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) is copolymerized with ethylene and propylene or ethylene and 1-butene, the amounts of ethylene and propylene or ethylene and 1-butene used are preferably such that, relative to a total of 100 mol % of ethylene and propylene or ethylene and 1-butene, the amount of ethylene is 70 to 99 mol % and the amount of propylene or 1-butene is 1 to 30 mol %.
  • step (B) it is desirable to carry out copolymerization under conditions such that the weight-average molecular weight (Mw) of the ethylene-propylene polymer portion or ethylene-1-butene polymer portion that forms the main chain of the resulting graft olefin polymer [R1], as determined by gel permeation chromatography (GPC) in terms of polyethylene, is in the range of 30,000 to 200,000.
  • Mw weight-average molecular weight of the ethylene-propylene polymer portion or ethylene-1-butene polymer portion that forms the main chain of the resulting graft olefin polymer [R1]
  • the molecular weight of the resulting copolymer, the graft-type olefin polymer [R1], can be adjusted by adding hydrogen to the polymerization system or by changing the polymerization temperature. It can also be adjusted by the amount of catalyst component (C1) used, which will be described later. Specific examples include triisobutylaluminum, methylaluminoxane, and diethylzinc. When hydrogen is added, the appropriate amount is approximately 0.001 to 100 NL per kg of olefin.
  • the catalyst component (C) is one or more compounds selected from (C1) organometallic compounds, (C2) organoaluminum oxy-compounds, and (C3) compounds that react with a transition metal compound contained in an olefin polymerization catalyst to form an ion pair.
  • the compounds (C1) to (C3) will be explained in order below.
  • organometallic compound (C1) used in the present invention include organoaluminum compounds represented by the following general formula (C1-a), complex alkyl compounds of a metal of Group 1 of the periodic table with aluminum represented by the general formula (C1-b), and dialkyl compounds of a metal of Group 2 or Group 12 of the periodic table represented by the general formula (C1-c). Note that the organometallic compound (C1) does not include the organoaluminum oxy compound (C2) described below.
  • M3 represents Li, Na, or K
  • Rc represents a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms.
  • R d and R e may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, and M 4 represents Mg, Zn, or Cd.
  • organoaluminum compound represented by the above general formula (C1-a) examples include compounds represented by the following general formulas (C-1a-1) to (C-1a-4).
  • R a and R b may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, and p is preferably a number satisfying 1.5 ⁇ p ⁇ 3),
  • R ap AlY 3-p ...(C-1a-2) (in formula (C-1a-2), R a represents a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, Y represents a halon atom, and p is preferably a number satisfying 0 ⁇ p ⁇ 3), R ap AlH 3-p ...(C-1a-3) (in formula (C-1a-3), R a represents a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, and p is preferably a number satisfying 2 ⁇ p ⁇ 3),
  • R a and R b may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms
  • Y represents a halogen atom
  • p is a number that satisfies 0 ⁇ p ⁇ 3
  • q is a number that satisfies 0 ⁇ q ⁇ 3
  • organoaluminum compound of general formula (C1-a) include tri-n-alkylaluminums such as trimethylaluminum, triethylaluminum, tri-n-butylaluminum, tripropylaluminum, tripentylaluminum, trihexylaluminum, trioctylaluminum, and tridecylaluminum; tri-branched alkylaluminums such as triisopropylaluminum, triisobutylaluminum, trisec-butylaluminum, tritert-butylaluminum, tri-2-methylbutylaluminum, tri-2-methylpentylaluminum, tri-3-methylpentylaluminum, tri-4-methylpentylaluminum, tri-2-methylhexylaluminum, tri-3-methylhexylaluminum, and tri-2-ethylhexylaluminum; tricycloalkylaluminums such as
  • Compounds similar to (C1-a) can also be used in the present invention, such as organoaluminum compounds in which two or more aluminum compounds are bonded via nitrogen atoms, such as ( C2H5 ) 2AlN ( C2H5 ) Al ( C2H5 ) 2 .
  • organometallic compound (C1) compounds that form the above-mentioned organoaluminum compound in the polymerization system, such as a combination of an aluminum halide and an alkyllithium, or a combination of an aluminum halide and an alkylmagnesium, can also be used as the organometallic compound (C1).
  • the organometallic compounds (C1) as described above may be used singly or in combination of two or more.
  • the organometallic compound (C1) is used in an amount such that the molar ratio (C1/M) of the organometallic compound (C1) to the transition metal atom (M) in the transition metal compound contained in the olefin polymerization catalyst is usually 0.01 to 100,000, and preferably 0.05 to 50,000.
  • an organoaluminum compound such as trialkylaluminum is added to a hydrocarbon medium suspension of a compound containing adsorbed water or a salt containing water of crystallization, such as magnesium chloride hydrate, copper sulfate hydrate, aluminum sulfate hydrate, nickel sulfate hydrate, or cerous chloride hydrate, to react the adsorbed water or water of crystallization with the organoaluminum compound.
  • a salt containing water of crystallization such as magnesium chloride hydrate, copper sulfate hydrate, aluminum sulfate hydrate, nickel sulfate hydrate, or cerous chloride hydrate
  • water, ice or water vapor is allowed to directly act on an organoaluminum compound such as trialkylaluminum in a medium such as benzene, toluene, ethyl ether or tetrahydrofuran.
  • Solvents used in the preparation of aluminoxane include aromatic hydrocarbons such as benzene, toluene, xylene, cumene, and cymene; aliphatic hydrocarbons such as pentane, hexane, heptane, octane, decane, dodecane, hexadecane, and octadecane; alicyclic hydrocarbons such as cyclopentane, cyclohexane, cyclooctane, and methylcyclopentane; petroleum fractions such as gasoline, kerosene, and diesel; and hydrocarbon solvents such as halides, especially chlorinated and brominated versions, of the above aromatic, aliphatic, and alicyclic hydrocarbons. Ethers such as ethyl ether and tetrahydrofuran can also be used. Of these solvents, aromatic hydrocarbons and aliphatic hydrocarbons are particularly preferred.
  • alkylboronic acids represented by the above general formula (IV) include methylboronic acid, ethylboronic acid, isopropylboronic acid, n-propylboronic acid, n-butylboronic acid, isobutylboronic acid, n-hexylboronic acid, cyclohexylboronic acid, phenylboronic acid, 3,5-difluorophenylboronic acid, pentafluorophenylboronic acid, and 3,5-bis(trifluoromethyl)phenylboronic acid.
  • organoaluminum compounds to be reacted with such alkylboronic acids include the same organoaluminum compounds as those exemplified as organoaluminum compounds belonging to general formula (C1-a) above.
  • the organoaluminum oxy compounds (C2) as described above may be used singly or in combination of two or more.
  • the organoaluminum oxy compound (C2) is used in an amount such that the molar ratio (C2/M) of aluminum atoms in the organoaluminum oxy compound (C2) to the transition metal atoms (M) in the transition metal compound contained in the olefin polymerization catalyst is generally 10 to 500,000, preferably 20 to 100,000.
  • R 20 represents H + , a carbonium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptyltrienyl cation, or a ferrocenium cation having a transition metal
  • R 21 to R 24 may be the same or different and represent an organic group, preferably an aryl group or a substituted aryl group.
  • carbonium cation examples include trisubstituted carbonium cations such as triphenylcarbonium cation, tri(methylphenyl)carbonium cation, and tri(dimethylphenyl)carbonium cation.
  • ammonium cation examples include trialkylammonium cations such as trimethylammonium cation, triethylammonium cation, tripropylammonium cation, tributylammonium cation, and tri(n-butyl)ammonium cation; N,N-dialkylanilinium cations such as N,N-dimethylanilinium cation, N,N-diethylanilinium cation, and N,N-2,4,6-pentamethylanilinium cation; and dialkylammonium cations such as di(isopropyl)ammonium cation and dicyclohexylammonium cation.
  • trialkylammonium cations such as trimethylammonium cation, triethylammonium cation, tripropylammonium cation, tributylammonium cation, and tri(n-butyl)ammonium
  • the phosphonium cation include triarylphosphonium cations such as triphenylphosphonium cation, tri(methylphenyl)phosphonium cation, and tri(dimethylphenyl)phosphonium cation.
  • a carbonium cation or an ammonium cation is preferred, and a triphenylcarbonium cation, an N,N-dimethylanilinium cation, or an N,N-diethylanilinium cation is particularly preferred.
  • trialkyl-substituted ammonium salts include triethylammonium tetra(phenyl)boron, tripropylammonium tetra(phenyl)boron, tri(n-butyl)ammonium tetra(phenyl)boron, trimethylammonium tetra(p-tolyl)boron, trimethylammonium tetra(o-tolyl)boron, tri(n-butyl)ammonium tetra(pentafluorophenyl)boron, tripropylammonium tetra(o,p-dimethylphenyl)boron, tri(n-butyl)ammonium tetra(m,m-dimethylphenyl)boron, tri(n-butyl)ammonium tetra(p-trifluoromethylphenyl)boron, tri(n-butyl)ammonium tetraetra(p-trifluoro
  • N,N-dialkylanilinium salt examples include N,N-dimethylanilinium tetra(phenyl)boron, N,N-diethylanilinium tetra(phenyl)boron, and N,N,2,4,6-pentamethylanilinium tetra(phenyl)boron.
  • dialkylammonium salt examples include di(1-propyl)ammonium tetra(pentafluorophenyl)boron and dicyclohexylammonium tetra(phenyl)boron.
  • ionic compounds include triphenylcarbenium tetrakis(pentafluorophenyl)borate, N,N-dimethylanilinium tetrakis(pentafluorophenyl)borate, ferrocenium tetra(pentafluorophenyl)borate, triphenylcarbenium pentaphenylcyclopentadienyl complex, N,N-diethylanilinium pentaphenylcyclopentadienyl complex, and boron compounds represented by the following formula (VI) or (VII):
  • Et represents an ethyl group.
  • Et represents an ethyl group.
  • carborane compounds which are examples of ionizable ionic compounds, include 4-carbanonaborane, 1,3-dicarbanonaborane, 6,9-dicarbadecaborane, dodecahydride-1-phenyl-1,3-dicarbanonaborane, dodecahydride-1-methyl-1,3-dicarbanonaborane, undecahydride-1,3-dimethyl-1,3-dicarbanonaborane, 7,8-dicarbaundecaborane, 2,7-dicarbaundecaborane, and undecahydride-7,8-dimethyl.
  • Heteropoly compounds which are examples of ionized ionic compounds, are compounds containing atoms selected from silicon, phosphorus, titanium, germanium, arsenic, and tin, and one or more atoms selected from vanadium, niobium, molybdenum, and tungsten.
  • ⁇ -olefins examples include 1-butene, dimethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene, 1-nonene, 1-decene, 1-undecene, and 1-dodecene.
  • the ⁇ -olefins 1-butene, 1-pentene, 1-hexene, and 1-octene can be preferably used.
  • the ethylene, propylene, 1-butene, and ⁇ -olefins having 3 to 20 carbon atoms may be naphtha-derived raw materials, bionaphtha-derived raw materials, or a combination of naphtha-derived raw materials and bionaphtha-derived raw materials.
  • the raw materials may contain one or more chemically recycled raw materials.
  • the method for producing the olefin resin ( ⁇ ) of the present invention may, in addition to the above-mentioned steps (A) and (B), optionally include a step of recovering the polymer produced in either step (A) or (B), or both steps (A) and (B).
  • This step is a step of separating the organic solvent used in steps (A) and (B) to extract the polymer, and is not particularly limited as long as it is a known step such as solvent concentration, extrusion degassing, pelletizing, or crystallization.
  • the resin composition (X) of the present invention may contain a propylene polymer ( ⁇ 1).
  • examples of the propylene polymer ( ⁇ 1) include a propylene homopolymer (homopolypropylene) and a copolymer of propylene and an ⁇ -olefin other than propylene having 2 to 20 carbon atoms.
  • the copolymer of propylene and the above ⁇ -olefin may be a random copolymer (random polypropylene) or a block copolymer (block polypropylene).
  • ⁇ -olefins having 2 to 20 carbon atoms other than propylene include ethylene, 1-butene, 2-methyl-1-propene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene, 2-ethyl-1-butene, 2,3-dimethyl-1-butene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene, 1-heptene, and methyl-1-hexene.
  • Suitable olefins include 1-pentene, dimethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene, 1-nonene, 1-decene, 1-undecene, and 1-dodecene.
  • ⁇ -olefins having 2 to 10 carbon atoms other than propylene, such as ethylene, 1-butene, 1-pentene, 1-hexene, and 1-octene are preferred.
  • the ⁇ -olefins other than propylene having 2 to 20 carbon atoms may be one type alone or two or more types. From the viewpoint of providing the resin composition (X) containing the olefin resin ( ⁇ ) and the molded article with excellent whitening resistance, the ⁇ -olefins other than propylene having 2 to 20 carbon atoms are preferably one type or two or more types, more preferably one type or two types.
  • the propylene polymer ( ⁇ 1) may have at least one structural unit derived from a biomass-derived monomer. Examples of the biomass-derived monomer include biomass-derived propylene, biomass-derived ethylene, and biomass-derived ⁇ -olefins having 4 to 20 carbon atoms. The same type of monomer constituting the polymer may be only biomass-derived monomers, only fossil fuel-derived monomers, or both biomass-derived monomers and fossil fuel-derived monomers.
  • the propylene polymer ( ⁇ 1) is a copolymer of propylene and one ⁇ -olefin other than propylene having 2 to 20 carbon atoms
  • the propylene polymer ( ⁇ 1) preferably contains more than 50 mol%, more preferably 60 mol% or more, even more preferably 70 mol% or more, particularly preferably 80 mol% or more, particularly preferably 90 mol% or more, and extremely preferably 95 mol% or more of the structural unit (iv) derived from propylene.
  • the propylene polymer ( ⁇ 1) preferably contains 50 mol% or less, more preferably 40 mol% or less, even more preferably 30 mol% or less, particularly preferably 20 mol% or less, particularly preferably 10 mol% or less, and extremely preferably 5 mol% or less of structural units (v) derived from an ⁇ -olefin other than propylene having 2 to 20 carbon atoms (however, the total content of structural units (iv) and structural units (v) is taken as 100 mol%).
  • the propylene polymer ( ⁇ 1) preferably has a melt flow rate (MFR) of 0.01 to 500 g/10 min, as measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg.
  • MFR melt flow rate
  • the lower limit of the MFR is preferably 0.02 g/10 min, more preferably 0.03 g/10 min, from the viewpoint of increasing fluidity
  • the upper limit is preferably 300 g/10 min, more preferably 100 g/10 min, particularly preferably 50 g/10 min, from the viewpoint of increasing the strength of the propylene polymer ( ⁇ 1) itself.
  • the melt flow rate (MFR) of the propylene polymer ( ⁇ 1) is more preferably 0.01 to 100 g/10 min, further preferably 0.01 to 80 g/10 min, particularly preferably 0.01 to 50 g/10 min, particularly preferably 0.01 to 20 g/10 min, further particularly preferably 0.5 to 20 g/10 min, and extremely preferably 0.5 to 10 g/10 min.
  • the melt flow rate (MFR) of the propylene polymer ( ⁇ 1) is more preferably 0.01 to 100 g/10 min, even more preferably 0.01 to 50 g/10 min, particularly preferably 0.01 to 25 g/10 min, and particularly preferably 2.5 to 10 g/10 min.
  • the melt flow rate (MFR) of the propylene polymer ( ⁇ 1) satisfies the above range, the resin composition (X) and the molded article of the present invention have an excellent balance between impact resistance and elongation or between impact resistance and strength, excellent whitening resistance, and excellent molding processability, which is preferable.
  • the propylene polymer ( ⁇ 1) has a weight average molecular weight (Mw) in terms of polystyrene, determined by gel permeation chromatography (GPC), of preferably 80,000 to 900,000, more preferably 100,000 to 700,000, and particularly preferably 150,000 to 700,000.
  • Mw weight average molecular weight
  • the terminal structure of the propylene polymer ( ⁇ 1) is usually substantially saturated hydrocarbon, and specifically, the proportion of unsaturated terminals in the propylene polymer ( ⁇ 1) is usually less than 0.1 per 1000 carbon atoms.
  • the melting point (Tm) of the propylene polymer ( ⁇ 1) measured by differential scanning calorimetry (DSC) is preferably 100 to 170°C, more preferably 120 to 170°C.
  • the resin composition (X) of the present invention may contain an ethylene polymer ( ⁇ 2).
  • the ethylene polymer ( ⁇ 2) may have at least one structural unit derived from a biomass-derived monomer.
  • biomass-derived monomer include biomass-derived ethylene and biomass-derived ⁇ -olefins having 3 to 20 carbon atoms.
  • the same type of monomer constituting the polymer may be only biomass-derived monomers, only fossil fuel-derived monomers, or both biomass-derived monomers and fossil fuel-derived monomers.
  • the ethylene polymer ( ⁇ 2) contained in the resin composition (X) of the present invention may be one type or two or more types.
  • the resin composition (X) of the present invention contains the ethylene polymer ( ⁇ 2), and thereby a molded article having a good balance between impact resistance and elongation, or a good balance between impact resistance and strength, and excellent whitening resistance can be obtained.
  • the ethylene-based polymer ( ⁇ 2) may be either an ethylene homopolymer or an ethylene-based copolymer containing more than 50 mol% of structural units derived from ethylene.
  • the ethylene-based polymer ( ⁇ 2) contains preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more of structural units derived from ethylene.
  • the ethylene-based polymer ( ⁇ 2) is a homopolymer of ethylene or a copolymer of ethylene and at least one ⁇ -olefin selected from ⁇ -olefins having 3 to 20 carbon atoms.
  • the ethylene-based polymer ( ⁇ 2) preferably comprises a copolymer with at least one ⁇ -olefin selected from ⁇ -olefins having 3 to 20 carbon atoms, and more preferably is a copolymer with at least one ⁇ -olefin selected from ⁇ -olefins having 3 to 20 carbon atoms.
  • the copolymer may be a random copolymer or a block copolymer.
  • Specific examples of the ⁇ -olefin having 3 to 20 carbon atoms include propylene, 1-butene, 2-methyl-1-propene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene, 2-ethyl-1-butene, 2,3-dimethyl-1-butene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene, 1-heptene, methyl-1-hexene, dimethyl ...
  • ⁇ -olefins examples include ethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene, 1-nonene, 1-decene, 1-undecene, and 1-dodecene.
  • the ⁇ -olefins propylene, 1-butene, 1-pentene, 1-hexene, and 1-octene are preferred, and the ⁇ -olefins 1-butene, 1-pentene, and 1-hexene are more preferred.
  • the content of the structural unit (vi) derived from ethylene in the ethylene polymer ( ⁇ 2) is 60 to 99 mol%, preferably 65 to 99 mol%, more preferably 70 to 99 mol%, and particularly preferably 80 to 99 mol%.
  • the content of the structural unit (vii) derived from an ⁇ -olefin having 3 to 20 carbon atoms in the ethylene polymer ( ⁇ 2) is 1 to 40 mol %, preferably 1 to 35 mol %, more preferably 1 to 30 mol %, and particularly preferably 1 to 20 mol %. These contents are based on 100 mol % of the total of structural units derived from ethylene and ⁇ -olefins having 3 to 20 carbon atoms.
  • the content of the above structural units can be measured by 1 H-NMR or 13 C-NMR.
  • the content of the structural unit is within the above range, a molded article having an excellent balance between impact resistance and elongation, or between impact resistance and strength, and excellent whitening resistance can be easily obtained.
  • the ethylene polymer ( ⁇ 2) may be composed of a single polymer selected from the above polymers, or may be composed of a plurality of polymers.
  • the ethylene polymer ( ⁇ 2) may be any of products produced by polymerization or copolymerization, commercially available products, and recycled products.
  • the ethylene polymer ( ⁇ 2) is a product produced by polymerization or copolymerization, it can be produced by polymerizing or copolymerizing a monomer containing ethylene as a main component using a known olefin polymerization catalyst, and can be obtained by polymerizing or copolymerizing using, for example, a Ziegler-Natta catalyst.
  • the ethylene polymer ( ⁇ 2) When the ethylene polymer ( ⁇ 2) is a commercially available product, it can be selected from commercially available ethylene polymers without any particular limitation. Examples of commercially available ethylene polymers include polyethylene resins such as so-called homopolyethylene resins, ethylene- ⁇ -olefin copolymers, and ethylene elastomers. When the ethylene polymer ( ⁇ 2) is a recycled product, recycled plastics containing an ethylene polymer as a main component, plastic products containing an ethylene polymer as a main component that have been washed, crushed, and pelletized, etc., can be used.
  • the ethylene polymer ( ⁇ 2) has a density measured at 25°C in accordance with ASTM D1505 (density measured by a density gradient tube method) of preferably 840 kg/ m3 or more, more preferably 845 kg/ m3 or more, even more preferably 850 kg/m3 or more, particularly preferably 855 kg/ m3 or more, and preferably 940 kg/ m3 or less , more preferably 920 kg/ m3 or less, even more preferably 900 kg/m3 or less , particularly preferably 890 kg/ m3 or less, and extremely preferably 885 kg/ m3 or less.
  • ASTM D1505 density measured by a density gradient tube method
  • the ethylene polymer ( ⁇ 2) preferably has a melt flow rate (MFR) of 0.01 to 500 g/10 min, as measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg.
  • MFR melt flow rate
  • the lower limit of the MFR is preferably 0.02 g/10 min, more preferably 0.03 g/10 min, from the viewpoint of increasing the fluidity
  • the upper limit is preferably 300 g/10 min, more preferably 100 g/10 min, particularly preferably 50 g/10 min, from the viewpoint of increasing the strength of the ethylene polymer ( ⁇ 2) itself.
  • the MFR of the ethylene polymer ( ⁇ 2) is more preferably 0.01 to 5.0 g/10 min, even more preferably 0.01 to 2.0 g/10 min, particularly preferably 0.1 to 1.5 g/10 min, and particularly preferably 0.2 to 1.3 g/10 min, from the viewpoint of achieving a good balance between impact resistance and elongation, or a good balance between impact resistance and strength, and from the viewpoint of achieving a good whitening resistance.
  • the MFR of the propylene polymer ( ⁇ 1) is more preferably 0.5 to 500 g/10 min, even more preferably 0.5 to 100 g/10 min, and particularly preferably 0.6 to 20 g/10 min, from the viewpoints of a good balance between impact resistance and elongation or a good balance between impact resistance and strength, and of a good whitening resistance.
  • the ethylene polymer ( ⁇ 2) has a weight average molecular weight (Mw) in terms of polystyrene determined by gel permeation chromatography (GPC) of preferably 40,000 to 900,000, more preferably 60,000 to 700,000, and particularly preferably 80,000 to 700,000.
  • Mw weight average molecular weight
  • the ethylene polymer ( ⁇ 2) usually has a terminal structure that is substantially saturated hydrocarbon, and specifically, the proportion of unsaturated terminals in the ethylene polymer ( ⁇ 2) is usually less than 0.1 per 1000 carbon atoms.
  • Examples of the resin composition (X) of the present invention include a resin composition containing an olefin resin ( ⁇ ) and a propylene polymer ( ⁇ 1), a resin composition containing an olefin resin ( ⁇ ), a propylene polymer ( ⁇ 1), and an ethylene polymer ( ⁇ 2), and a resin composition containing an olefin resin ( ⁇ ) and an ethylene polymer ( ⁇ 2).
  • a resin composition containing an olefin resin ( ⁇ ), a propylene polymer ( ⁇ 1), and an ethylene polymer ( ⁇ 2) is preferred.
  • the resin composition (X) of the present invention more preferably contains the propylene polymer ( ⁇ 1) and the ethylene polymer ( ⁇ 2) in a mass ratio of 1:99 to 99:1.
  • the olefin resin ( ⁇ ) is added, so that the propylene polymer ( ⁇ 1) and the ethylene polymer ( ⁇ 2), which are usually poorly compatible, can be homogeneously dispersed.
  • the olefin resin ( ⁇ ), propylene polymer ( ⁇ 1) and ethylene polymer ( ⁇ 2) contained in the resin composition (X) of the present invention may each be one type or two or more types.
  • the resin composition (X) of the present invention may contain the olefin resin ( ⁇ ), the propylene polymer ( ⁇ 1), and the ethylene polymer ( ⁇ 2) in any ratio.
  • the ratio (( ⁇ )/(( ⁇ 1)+( ⁇ 2))) is more preferably 0.08 to 0.20, even more preferably 0.08 to 0.18, and particularly preferably 0.09 to 0.16.
  • the propylene-based polymer ( ⁇ 1) and the ethylene-based polymer ( ⁇ 2) can be more uniformly dispersed in the resin composition, and the resin composition (X) is preferred because it has an excellent balance between impact resistance and elongation, or a good balance between impact resistance and strength, and is excellent in whitening resistance.
  • the resin composition (X) of the present invention may contain other components in addition to the propylene polymer ( ⁇ 1), the ethylene polymer ( ⁇ 2), and the olefin resin ( ⁇ ), as long as the object of the present invention is not impaired.
  • other components include other resins, rubbers, inorganic fillers, and additives.
  • additives include weather resistance stabilizers, heat resistance stabilizers, antistatic agents, antislip agents, antiblocking agents, antifogging agents, lubricants, pigments, dyes, plasticizers, antioxidants, hydrochloric acid absorbers, antioxidants, and crystal nucleating agents.
  • the method for producing the resin composition (X) is not particularly limited, and it can be prepared, for example, by mixing the olefin resin ( ⁇ ), the propylene polymer ( ⁇ 1), the ethylene polymer ( ⁇ 2), and, if necessary, other optional components in the above-mentioned blending ratios using, for example, a Henschel mixer, a V-blender, a ribbon blender, a tumbler blender, a kneader-ruder, etc., or by melt-kneading the mixture, either after mixing or without mixing, using a single-screw extruder, a twin-screw extruder, a kneader, a Banbury mixer, etc.
  • the melt-kneading method is not particularly limited, and can be carried out using a melt-kneading device such as a commercially available extruder.
  • the temperature of the part of the melt-kneading device where the kneading is carried out is usually 120 to 250°C, preferably 120 to 230°C.
  • the kneading time is usually 0.5 to 30 minutes, particularly preferably 0.5 to 5 minutes.
  • Olefin resin ( ⁇ ), resin composition (X) containing olefin resin ( ⁇ ) and propylene polymer ( ⁇ 1), resin composition (X) containing olefin resin ( ⁇ ) and ethylene polymer ( ⁇ 2), or resin composition (X) containing olefin resin ( ⁇ ), propylene polymer ( ⁇ 1) and ethylene polymer ( ⁇ 2) are suitable for use in pellets, hot melt adhesives, coatings, and skin materials, and the hot melt adhesives can be used in automotive parts such as interior and exterior automotive parts. Furthermore, molded articles containing resin composition (X) can also be used in films, sheets, and packaging materials, nonwoven fabrics, closures, cap liner materials, foams, and automotive parts such as interior and exterior automotive parts using these.
  • ⁇ Hot melt adhesive> An example of an application of the olefin resin ( ⁇ ) or the resin composition (X) is a hot melt adhesive.
  • the hot melt adhesive of the present disclosure can be obtained, for example, by melt-mixing the components in a melt dissolving tank such as a heated melt stirring tank, preferably under vacuum or nitrogen gas flow, by rotating a stirring blade, or by melt-mixing the components in sequence using a kneader's twin rotating blades to apply shear under heat, or by melt-mixing using the screws of a single-screw or twin-screw extruder.
  • the temperature is typically adjusted to 120 to 230°C, preferably 150 to 200°C.
  • the bale-shaped or pellet-shaped samples prepared in this manner can be used for various applications.
  • the adherends may be bonded together before the adhesive has cured, or the hot melt adhesive may be reheated and activated before bonding the adherends together.
  • a hot melt adhesive may be in the form of a sheet, film, nonwoven fabric, small piece, or rod.
  • the content of the olefin resin ( ⁇ ) is usually 1 to 90 mass%, preferably 3 to 50 mass%, more preferably 5 to 40 mass%, based on the total amount of the adhesive. A content within the above range is preferred from the viewpoint of the balance between the adhesive strength and coatability of the hot melt adhesive.
  • compositions of such APAOs include homopolymers or copolymers such as atactic polypropylene and atactic polybutene-1, copolymers or terpolymers of propylene, ethylene, butene-1, etc., propylene homopolymers, propylene-butene copolymers, propylene-ethylene copolymers, etc.
  • the olefin resin ( ⁇ ) has excellent compatibility with APAO and is therefore preferably used.
  • APAO include RT2730 (product name, manufactured by Rextac Co., Ltd.) (melt viscosity at 190°C: 4,000 mPa ⁇ s) and VESTOPLAST 704 (product name, manufactured by Evonik Co., Ltd., melt viscosity (190°C): 3,500 mPa ⁇ s).
  • APAO may be used alone or in combination of two or more types.
  • its content is usually 1 to 99 mass %, preferably 10 to 90 mass %, and more preferably 20 to 80 mass %, based on the total amount of the adhesive. A content within the above range is preferred from the viewpoint of the balance between the adhesive strength and coatability of the hot melt adhesive.
  • the hot melt adhesive may optionally contain a tackifier.
  • tackifiers include at least one resin selected from natural rosin, modified rosin, polyterpene resin, synthetic petroleum resin, coumarone resin, phenol resin, xylene resin, styrene resin, low-molecular-weight styrene resin, and isoprene resin.
  • rosin resin, polyterpene resin, and synthetic petroleum resin are preferred, and those having an aliphatic and/or alicyclic structure are more preferred.
  • the tackifier preferably has a softening point of 25 to 160°C.
  • a softening point of 25°C or higher can prevent bleeding onto the surface, while a softening point of 160°C or lower prevents the viscosity at the time of melting from becoming too high, resulting in good processability.
  • products under the trade names "Alcon P-70”, “Alcon P-90”, “Alcon P-100”, “Alcon P-115", “Alcon P-125" and “Alcon P-140” are preferably used.
  • the tackifier may be used alone or in combination of two or more kinds.
  • the content of the tackifier is usually 1 to 70 mass %, preferably 5 to 50 mass %, and more preferably 10 to 40 mass %, based on the total amount of the adhesive.
  • a content within the above range is preferable because it can impart fluidity and adhesive power without reducing adhesive strength.
  • the hot melt adhesive may optionally contain a wax.
  • waxes include synthetic waxes such as Fischer-Tropsch wax, polyethylene wax, and polypropylene wax, petroleum waxes such as paraffin wax and microcrystalline wax, and natural waxes such as Japan wax, carnauba wax, and beeswax.
  • Polypropylene wax is particularly preferred because the olefin resin ( ⁇ ) has excellent compatibility with polypropylene.
  • the wax preferably has a Brookfield viscosity (190°C) of 10 to 8000 mPa ⁇ s, more preferably 100 to 5000 mPa ⁇ s. A Brookfield viscosity within the above range is preferred in terms of cohesive strength and kneading processability.
  • the wax has a melting point measured by DSC of preferably 80 to 150° C., more preferably 90 to 140° C. A melting point within the above range is preferable in terms of flexibility and kneading processability when using the adhesive.
  • At least one additive selected from the group consisting of conventionally known flow modifiers, nucleating agents, antioxidants, heat stabilizers, UV absorbers, light stabilizers, pigments, dyes, antibacterial agents, antifungal agents, antistatic agents, foaming agents, foaming aids, plasticizers such as mineral oil, and fillers can be added to the hot melt adhesive, provided the addition does not impair the objectives of this disclosure.
  • the application of the hot melt adhesive is not particularly limited as long as the object of the present disclosure can be achieved, but commercially available hot melt applicators are widely used.
  • types of hot melt applicators include slot coater applicators, roll coater applicators, spiral applicators that can apply in a spiral shape, omega applicators and control seam applicators that can apply in a wave shape, slot spray applicators and curtain spray applicators that can apply in a planar shape, dot applicators that can apply in a dotted shape, and bead applicators that can apply in a linear shape.
  • a particularly preferred application of the hot melt adhesive is bonding cardboard boxes together.
  • Methods for using the hot melt adhesive of the present disclosure as a hot melt adhesive include molding the resulting hot melt adhesive into a sheet, film, or nonwoven fabric using a screw extruder with a die portion known as a T-die, inflation, calendar, or spinning method, and then fixing it between the adherends to be laminated and heat-bonding it, or by heating and melting the sheet-shaped adhesive on one of the adherends and then pressing it against the other adherend while cooling it.
  • the hot melt adhesive of the present disclosure is melted using the screw extruder and then thermally bonded by inserting the adhesive directly between the adherends to be laminated without the above-mentioned molding process, or, if one of the adherends is a thermoplastic plastic, by directly bonding them by co-extrusion or by applying it directly to one of the adherends and then heat-bonding it again.
  • Hot melt adhesives can be suitably used for bonding substrates made of polyolefin resins or the like together, bonding the substrates to metal materials (e.g., metal plates, metal foils, metal meshes) or other materials (e.g., nonwoven fabrics, woven fabrics, cloth, paper such as cardboard, glass), and bonding the metal materials or the other materials together, among which they are particularly suitable for bonding cardboard to other adherends or cardboard to cardboard.
  • metal materials e.g., metal plates, metal foils, metal meshes
  • other materials e.g., nonwoven fabrics, woven fabrics, cloth, paper such as cardboard, glass
  • Examples of the substrate made of the polyolefin resin or the like include single-layer or laminated resin sheets of polyolefin resin (e.g., polyethylene, polypropylene), polyester resin, polycarbonate resin, polyarylate resin, acrylic resin, polyphenylene sulfide resin, polystyrene resin, vinyl resin, vinyl chloride resin, polyimide resin, epoxy resin, etc.
  • polyolefin resin e.g., polyethylene, polypropylene
  • polyester resin e.g., polycarbonate resin, polyarylate resin, acrylic resin, polyphenylene sulfide resin, polystyrene resin, vinyl resin, vinyl chloride resin, polyimide resin, epoxy resin, etc.
  • the coating agent of the present disclosure is not particularly limited, but examples thereof include a coating agent prepared by dissolving or dispersing an olefin-based resin ( ⁇ ) or a resin composition (X) using the same in an organic solvent.
  • the coating agent contains the olefin-based resin ( ⁇ ) or the resin composition (X).
  • the content of the organic solvent in the coating agent is not particularly limited, but may be, for example, 30% by mass or more, 40% by mass or more, 90% by mass or less, or 80% by mass or less.
  • the coating agent can be used, for example, as an adhesive or heat sealing agent between metals, between polyolefins, between metals and polyolefins, or as an adhesive for PTP (press through pack) packaging, a laminating adhesive, a paint raw material, or a primer raw material. It is particularly suitable when at least one of the adherends is a plastic material, and among plastic materials, it is preferable when the adherend is a polyolefin material, particularly a polybutene-based material or a polypropylene-based material.
  • the molded article of the present invention can be obtained by molding the above-mentioned resin composition (X) of the present invention by a known molding method, such as extrusion molding, injection molding, inflation molding, blow molding, extrusion blow molding, injection blow molding, press molding, vacuum molding, powder slush molding, calender molding, or foam molding.
  • the molded article of the present invention is obtained from the resin composition (X) in which the components contained therein are highly dispersed, and therefore has excellent impact resistance and elongation.
  • each component is more highly dispersed, and the molded article has excellent impact resistance and elongation compared to when a conventionally known compatibilizer is contained.
  • the molded article of the present invention can be used in door trim, rear package trim, instrument panels, gaskets, seatback garnishes, column covers, bumpers, fenders, side moldings, wheel covers, mudguards, mirror covers, instrument panels, exterior doors, hoods, spoilers, windscreens, hubcaps, mirror frames, body panels, airbag covers, protective side moldings, shoe soles, shoe midsoles, innersoles, soles, sandals, wire sheaths for automotive wires or electrical wires for equipment, wire insulators, other wire and cable coatings, housings for home appliances, packing, hot plates, Components for home appliances such as rice cookers, pot bodies, and washing machines, containers such as battery containers, packaging films for electronic components, waterproof sheets, flooring materials, ceiling materials, wallpaper, packaging sheets for building materials and parts, flooring mats, floor finishing materials, blinds, pipes, decorative sheets or protective sheets for building materials, home appliances and furniture such as television cabinets, stereo speaker boxes, video cabinets, various types of storage furniture, and modular furniture, housing components such as doors,
  • ⁇ Film> An example of the use of the olefin resin ( ⁇ ) or the resin composition (X) is a film containing either of them.
  • the film containing the olefin resin ( ⁇ ) or the resin composition (X) using the same may be a stretched film or a non-stretched film, and is preferably a non-stretched film.
  • the unstretched film is not particularly limited as long as it is an unstretched film, and its shape, size (thickness), etc. may be appropriately selected depending on the desired application.
  • the unstretched film may be a single layer or a multilayer.
  • At least one layer of the film may contain the olefin-based resin ( ⁇ ) or the resin composition (X).
  • the substrate is not particularly limited, and may be a metal such as an aluminum plate, a steel plate, or a stainless steel plate, or a thermoplastic resin.
  • the thickness of the unstretched film is preferably 5 ⁇ m or more, more preferably 10 ⁇ m or more, and is preferably 150 ⁇ m or less, more preferably 100 ⁇ m or less.
  • a film generally refers to a membranous body having a thickness of less than 250 ⁇ m
  • a sheet generally refers to a thin plate-like body having a thickness of 250 ⁇ m or more.
  • the film can be used as, for example, a stretch film, a shrink film, a breathable film, an adhesive film, a film for processing, or the like.
  • Examples of applications of the olefin resin ( ⁇ ) or the resin composition (X) include sheets containing either of them.
  • the sheet is not particularly limited, and its shape, size (thickness), etc. may be appropriately selected depending on the desired application.
  • the sheet may be single-layered or multi-layered. In the case of a multi-layered sheet, at least one layer of the sheet may contain the olefin resin ( ⁇ ) or the resin composition (X).
  • the thickness of the sheet (total thickness if multi-layered) is preferably 250 to 2000 ⁇ m, more preferably 250 to 1500 ⁇ m. Specific uses of the above-mentioned sheet include, for example, packaging sheets for packaging food, liquids, medicines, etc., and containers formed from the sheet (e.g., trays and cups thermoformed from the sheet, and containers formed by folding the sheet).
  • the molded article of the present disclosure may be, for example, an injection molded article.
  • the injection molded article is not particularly limited, and examples of the injection molded article include a molded article produced by injection molding into a desired shape using a conventionally known injection molding apparatus under known conditions. Injection molded articles can be used in a wide range of applications, such as trim materials for automobile interiors, exterior parts for automobiles, housings for home appliances, containers, tubes, or pipes.
  • the sealant film has at least one layer (hereinafter also referred to as "layer (X)") formed from a resin composition (X).
  • the sealant film may be a single layer or a multilayer having two or more layers.
  • the resin composition (X) is preferably a resin composition (X) containing an olefin resin ( ⁇ ) and a propylene polymer ( ⁇ 1), or a resin composition (X) containing an olefin resin ( ⁇ ), a propylene polymer ( ⁇ 1), and an ethylene polymer ( ⁇ 2).
  • the sealant film may have two or more layers (X).
  • the sealant film may have the layer (X) and a layer (another layer) other than the layer (X).
  • the sealant film may have two or more of the other layers.
  • a film generally refers to a membranous body having a thickness of less than 250 ⁇ m
  • a sheet generally refers to a thin plate-like body having a thickness of 250 ⁇ m or more.
  • the shape, size, thickness, etc. of the sealant film may be appropriately selected depending on the desired application.
  • the sealant film may be either a stretched film or a non-stretched film, but is preferably a non-stretched film. When the non-stretched film is a multilayer film, "non-stretched" means that none of the layers are stretched.
  • Non-stretched films can be produced, for example, using at least resin composition (X) using a conventionally known single-layer or multi-layer film molding machine.
  • the method for producing the non-stretched film is not particularly limited as long as it does not impair the objectives of the present disclosure.
  • Non-stretched films include films obtained by co-extrusion using known multi-layer film molding methods such as T-die film molding and inflation film molding, and films obtained by laminating layer (X) onto a pre-formed substrate.
  • the non-stretched film may be obtained, for example, by a manufacturing method including a step of bonding a single-layer or multi-layer film containing at least one layer (X) (e.g., a single-layer or multi-layer film consisting only of layer (X)) to a substrate by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination.
  • a manufacturing method including a step of bonding a single-layer or multi-layer film containing at least one layer (X) (e.g., a single-layer or multi-layer film consisting only of layer (X)) to a substrate by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination.
  • the substrate examples include resin films, metal foils, paper, and vapor-deposited films.
  • the resin constituting the resin film include thermoplastic resins, specifically polyolefin resins (e.g., polyethylene, polypropylene), polystyrene resins, polyester resins (e.g., polyethylene terephthalate (PET)), polyamide resins, polyimide resins, polycarbonate resins, polyarylate resins, acrylic resins, polyphenylene sulfide resins, vinyl resins, vinyl chloride resins, and epoxy resins.
  • the resin film may be a single layer or a multilayer of two or more layers.
  • the resin film may be a stretched film or a non-stretched film.
  • the metal foil examples include aluminum foil, steel foil, and stainless steel foil, with aluminum foil being preferred.
  • the substrate is preferably at least one selected from the group consisting of polyolefin film, polystyrene film, polyester film, polyamide film, laminated film of polyolefin film and gas barrier resin film, metal foil such as aluminum foil, paper, and vapor-deposited film.
  • the above laminate can be produced, for example, using a conventionally known single-layer or multi-layer film molding machine.
  • the above laminate can be produced, for example, by a manufacturing method including a step of bonding a substrate and the above sealant film by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination.
  • the above laminate can be produced, for example, by a manufacturing method including a step of bonding a substrate and a single-layer or multi-layer film consisting only of layer (X) by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination.
  • the laminate itself may be used as a sealant film.
  • the substrate is preferably a resin film, more preferably a non-stretched film.
  • the sealant film may be a single-layer or multi-layer film consisting of only the layer (X), or may be a laminate having the layer (X) and the substrate.
  • the sealant film and the laminate have excellent resistance to whitening when stretched, and good heat resistance and tensile strength. Therefore, by taking advantage of the properties of the sealant film, they can be suitably used as packaging for a variety of items, such as daily necessities, food (food packaging materials), liquids, pharmaceuticals, electronic components, and construction materials.
  • the sealant film or laminate may be included in an electricity storage device such as a lithium ion battery or a lithium ion capacitor.
  • the sealant film or laminate can be suitably used, for example, as packaging for lithium ion batteries.
  • the present disclosure can also be said to provide an electricity storage device containing resin composition (X).
  • electricity storage devices include electricity storage devices containing the sealant film or laminate, and specific examples thereof include packaging for lithium ion batteries containing the sealant film or laminate.
  • a lithium-ion battery typically includes a positive electrode, a negative electrode, a separator between the positive and negative electrodes, and a nonaqueous electrolyte.
  • the positive electrode typically includes a positive electrode current collector made of a metal or carbon material, and a positive electrode active material capable of absorbing and releasing lithium, such as a composite oxide of lithium and a transition metal.
  • the negative electrode typically includes a negative electrode current collector made of a carbon material, and a negative electrode active material capable of absorbing and releasing lithium ions, such as metallic lithium, a lithium-containing alloy, or a metal or alloy capable of alloying with lithium.
  • the nonaqueous electrolyte includes a lithium salt as an electrolyte and a nonaqueous solvent.
  • the positive electrode, negative electrode, and separator are impregnated with the nonaqueous electrolyte. Details of the nonaqueous solvent will be described later in the section "Nonaqueous Solvent.”
  • lithium-ion batteries have packaging (lithium-ion battery packaging) around their periphery.
  • the positive electrode, negative electrode, separator, and non-aqueous electrolyte are enclosed inside the packaging.
  • a positive electrode terminal and a negative electrode terminal are connected to the positive electrode and negative electrode, respectively.
  • Part of the positive electrode terminal and part of the negative electrode terminal are exposed to the outside of the packaging.
  • a lithium ion battery is obtained by sandwiching a positive electrode, a negative electrode, or the like between a pair of sealant films or a pair of laminates, and heat-sealing the peripheral edges of the pair of sealant films or the pair of laminates in a manner such that a portion of the positive electrode terminal and a portion of the negative electrode terminal are exposed to the outside of the pair of sealant films or the pair of laminates.
  • the laminate may have a substrate made of a metal such as aluminum foil.
  • Lithium ion batteries using the lithium ion battery packaging can be used in, for example, portable electronic devices, personal computers, robots, drones, automobiles, aircraft, wearable devices, and energy storage systems (ESS) for home use or renewable energy power generation.
  • a non-aqueous electrolyte for a lithium ion battery generally contains a non-aqueous solvent.
  • the non-aqueous solvent various known ones can be appropriately selected.
  • the non-aqueous solvent it is preferable to use at least one selected from the group consisting of cyclic aprotic solvents and chain aprotic solvents.
  • a cyclic aprotic solvent it is preferable to use as the non-aqueous solvent.
  • cyclic aprotic solvents examples include cyclic carbonates, cyclic carboxylic acid esters, cyclic sulfones, and cyclic ethers.
  • the cyclic aprotic solvent may be used alone or in combination of two or more.
  • the content of the cyclic aprotic solvent in the nonaqueous solvent is preferably 10 to 100% by mass, more preferably 20 to 90% by mass, and even more preferably 30 to 80% by mass. By adjusting the content to such a ratio, for example, the conductivity of the electrolyte, which is related to the charge/discharge characteristics of the battery, can be increased.
  • cyclic carbonates examples include ethylene carbonate, propylene carbonate, 1,2-butylene carbonate, 2,3-butylene carbonate, 1,2-pentylene carbonate, and 2,3-pentylene carbonate.
  • ethylene carbonate and propylene carbonate which have high dielectric constants, are preferred.
  • ethylene carbonate is more preferred.
  • Two or more cyclic carbonates may be used in combination.
  • cyclic carboxylic acid esters examples include ⁇ -butyrolactone, ⁇ -valerolactone, and alkyl-substituted derivatives such as methyl- ⁇ -butyrolactone, ethyl- ⁇ -butyrolactone, and ethyl- ⁇ -valerolactone.
  • Cyclic carboxylic acid esters have low vapor pressure, low viscosity, and high dielectric constant, and can reduce the viscosity of the electrolyte without lowering the flash point and the degree of dissociation of the electrolyte.
  • cyclic carboxylic acid esters have the characteristic of being able to increase the conductivity of the electrolyte, which is an indicator of the charge/discharge characteristics of the battery, without increasing the flammability of the electrolyte. Therefore, when aiming to increase the flash point of the solvent, it is preferable to use a cyclic carboxylic acid ester as the cyclic aprotic solvent. ⁇ -Butyrolactone is most preferable.
  • Examples of combinations of cyclic carboxylic acid esters and cyclic carbonates and/or chain carbonates include ⁇ -butyrolactone and ethylene carbonate, ⁇ -butyrolactone, ethylene carbonate and dimethyl carbonate, ⁇ -butyrolactone, ethylene carbonate and methyl ethyl carbonate, ⁇ -butyrolactone, ethylene carbonate and diethyl carbonate, ⁇ -butyrolactone and propylene carbonate, ⁇ -butyrolactone, propylene carbonate and dimethyl carbonate, and ⁇ -butyrolactone, propylene carbonate and methyl ethyl carbonate.
  • cyclic sulfones include sulfolane, 2-methyl sulfolane, 3-methyl sulfolane, dimethyl sulfone, diethyl sulfone, dipropyl sulfone, methyl ethyl sulfone, and methyl propyl sulfone.
  • An example of the cyclic ether is dioxolane.
  • chain carbonate examples include dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, methyl propyl carbonate, methyl isopropyl carbonate, ethyl propyl carbonate, dipropyl carbonate, methyl butyl carbonate, ethyl butyl carbonate, dibutyl carbonate, methyl pentyl carbonate, ethyl pentyl carbonate, dipentyl carbonate, methyl heptyl carbonate, ethyl heptyl carbonate, diheptyl carbonate, methyl hexyl carbonate, ethyl hexyl carbonate, dihexyl carbonate, methyl octyl carbonate, ethyl octyl carbonate, dioctyl carbonate and methyl trifluoroethyl carbonate.Two or more chain carbonates can be mixed and used.
  • An example of the chain carboxylic acid ester is
  • the nonaqueous electrolyte solution may contain only one type of nonaqueous solvent, or two or more types of nonaqueous solvents.
  • One or more cyclic aprotic solvents may be used alone, one or more chain aprotic solvents may be used alone, or a mixture of a cyclic aprotic solvent and a chain aprotic solvent may be used.
  • it is particularly intended to improve the load characteristics and low-temperature characteristics of the battery it is preferable to use a combination of a cyclic aprotic solvent and a chain aprotic solvent as the non-aqueous solvent.
  • a cyclic carbonate as the cyclic aprotic solvent and a chain carbonate as the chain aprotic solvent.
  • the combination of a cyclic carboxylic acid ester with a cyclic carbonate and/or a chain carbonate can also increase the conductivity of the electrolyte, which is related to the charge/discharge characteristics of the battery.
  • Combinations of cyclic carbonates and chain carbonates include, for example, ethylene carbonate and dimethyl carbonate, ethylene carbonate and methyl ethyl carbonate, ethylene carbonate and diethyl carbonate, propylene carbonate and dimethyl carbonate, propylene carbonate and methyl ethyl carbonate, propylene carbonate and diethyl carbonate, ethylene carbonate, propylene carbonate and methyl ethyl carbonate, ethylene carbonate, propylene carbonate and diethyl carbonate, ethylene carbonate, dimethyl carbonate and methyl ethyl carbonate, ethylene carbonate and dimethyl carbonate
  • Examples include ethylene carbonate, methyl ethyl carbonate, and diethyl carbonate, ethylene carbonate, dimethyl carbonate, methyl ethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, dimethyl carbonate, and methyl ethyl carbonate, and diethyl carbonate, ethylene
  • a lithium ion battery contains a nonaqueous electrolyte solution containing the nonaqueous solvent.
  • the packaging (lithium ion battery packaging) constituting the lithium ion battery is preferably resistant to leaching into the nonaqueous solvent and swelling caused by the nonaqueous solvent, and is preferably able to maintain a certain level of mechanical strength even when exposed to contact with the nonaqueous solvent.
  • the sealant film and laminate which have a layer (layer (X)) formed from resin composition (X), have excellent whitening resistance and, for example, are resistant to leaching into the nonaqueous solvent and swelling caused by the nonaqueous solvent, and are able to maintain a certain level of mechanical strength even when exposed to contact with the nonaqueous solvent. Therefore, the sealant film and laminate can be suitably used as packaging for lithium ion batteries.
  • Standard polystyrenes manufactured by Tosoh Corporation were used for molecular weights of 590 to 20,600,000.
  • the obtained chromatogram was analyzed using Empower3 data processing software manufactured by Waters, with a calibration curve prepared using a standard polystyrene sample, according to a known method, to calculate the weight average molecular weight (Mw).
  • composition of each monomer component For the main chain of the olefin-based resin ( ⁇ ) described below, the repeating units derived from each monomer of ethylene and propylene or 1-butene copolymer were calculated from a calibration curve based on the correlation between the ethylene composition ratio (mol %) and the melting point (Tm) (°C). The calibration curve was prepared by carrying out polymerization in the same manner as in the examples described below, except that no terminally unsaturated polypropylene was added. Furthermore, by varying the feed ratio of continuously fed ethylene to propylene or 1-butene, multiple ethylene-propylene copolymers or ethylene-1-butene copolymers with different propylene or 1-butene composition ratios were obtained.
  • the propylene or 1-butene composition ratios of the obtained ethylene-propylene copolymers or ethylene-1-butene copolymers were measured by the following nuclear magnetic resonance spectroscopy analysis, and a calibration curve was prepared.
  • the analytical values of the terminally unsaturated propylene polymer and terminally unsaturated propylene-ethylene copolymer obtained in step (A) of the examples described below were used as is.
  • Terminal vinyl ratio The terminal vinyl ratio of terminally unsaturated polypropylene and terminally unsaturated propylene-ethylene copolymer was measured by quantifying the terminal vinyl ratio as the amount of vinyl groups in the total amount of terminal unsaturation from the intensity ratio of peaks derived from unsaturated bonds obtained from 400 MHz 1 H-NMR (JEOL ECX400P).
  • melt flow rate (MFR) The melt flow rate (MFR) of the olefin resin ( ⁇ ) described below was measured in accordance with ASTM D1238E under conditions of 190° C. and a load of 2.16 kg.
  • density The strand resin flowed out in the above-mentioned measurement of melt flow rate (MFR) was used to measure density at 23° C. by the density gradient tube method in accordance with JIS K7112.
  • Example 2A In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 7.0 g, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 2.5 mL (0.0050 mmol), and the amount of toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) added was changed to 6.25 mL (0.025 mmol). The same procedure as in Example 1A was carried out to obtain 22.2 g of olefin resin ( ⁇ -2).
  • Example 4A The same procedure as in Example 2A was carried out, except that in step (B) of Example 2A, the propylene supply rate was changed to 7.2 L/hr, to obtain 22.6 g of an olefin resin ( ⁇ -4). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-4] had been produced. The analytical results of the obtained olefin resin ( ⁇ -4) are shown in Table 1-1.
  • Example 5A In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 8.0 g, the propylene feed rate was changed to 24.0 L/hr, the amount of triisobutylaluminum in a toluene solution (1.0 mol/L) was changed to 2.3 mL (2.3 mmol), the amount of the bridged metallocene compound (B-1) in a toluene solution (0.0020 mol/L) was changed to 1.0 mL (0.0020 mmol), and the amount of triphenylcarbenium tetrakis(pentafluorophenyl)borate in a toluene solution (4.0 mmol/L) was changed to 2.5 mL (0.010 mmol).
  • Example 1A The same procedure as in Example 1A was carried out, yielding 17.1 g of an olefin resin ( ⁇ -5). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming the formation of a graft-type olefin polymer [R1-5]. The analytical results of the resulting olefin resin ( ⁇ -5) are shown in Table 1-1.
  • Example 6A In step (B) of Example 5A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 6.0 g, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 2.0 mL (0.0040 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 5.0 mL (0.020 mmol). The same procedure as in Example 5A was carried out to obtain 20.9 g of an olefin-based resin ( ⁇ -6).
  • Example 8A In step (B) of Example 7A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 4.5 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 3.0 mL (0.0060 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 7.5 mL (0.030 mmol). The same procedure as in Example 7A was carried out to obtain 14.4 g of an olefin-based resin ( ⁇ -8).
  • Example 9A The same operation as in Example 1A was carried out, except that in step (B) of Example 1A, the feed rate of ethylene was changed to 120.0 L/hr, the feed rate of propylene to 18.0 L/hr, the amount of a toluene solution of triisobutylaluminum (1.0 mol/L) was changed to 2.5 mL (2.5 mmol), and the polymerization temperature was changed to 96°C, to obtain 23.1 g of an olefin resin ( ⁇ -9). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-9] had been produced. The analytical results of the obtained olefin resin ( ⁇ -9) are shown in Table 1-1.
  • Example 10A In step (B) of Example 9A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 9.0 g, the propylene feed rate was changed to 7.2 L/hr, the toluene solution of triisobutylaluminum (1.0 mol/L) was changed to 3.0 mL (3.0 mmol), the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 1.0 mL (0.0020 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 2.5 mL (0.010 mmol).
  • Example 13A In step (B) of Example 12A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 14.0 g, the toluene solution (0.0010 mol/L) of the bridged metallocene compound (B-1) was changed to 2.0 mL (0.0020 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 2.5 mL (0.010 mmol). The same procedure as in Example 12A was carried out to obtain 19.9 g of an olefin-based resin ( ⁇ -13).
  • M-2 Terminally Unsaturated Polypropylene
  • the precipitate was washed with methanol and then dried under reduced pressure at 80°C for 10 hours to obtain 88.4 g of a propylene polymer (terminally unsaturated polypropylene (M-2)).
  • the obtained terminally unsaturated polypropylene (M-2) had a polypropylene-equivalent Mw of 12,297, an Mw/Mn of 2.11, and a one-terminal vinyl ratio of 80% as measured by 1H -NMR.
  • the polymerization was terminated by adding a small amount of isobutanol.
  • the resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer.
  • the precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours to obtain 12.1 g of an olefin resin ( ⁇ -14).
  • Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming that a graft-type olefin polymer [R1-14] had been produced.
  • the analytical results of the olefin resin ( ⁇ -14) are shown in Table 1-1.
  • M-3 Terminally Unsaturated Polypropylene
  • MAO methylaluminoxane
  • the precipitate was washed with methanol and then dried under reduced pressure at 80°C for 10 hours to obtain 63.8 g of a propylene polymer (terminally unsaturated polypropylene (M-3)).
  • the obtained terminally unsaturated polypropylene (M-3) had a polypropylene-equivalent Mw of 49,332, an Mw/Mn of 1.99, and a one-terminal vinyl ratio of 74% as measured by 1 H-NMR.
  • the same procedure as in Example 14A was carried out, except that in step (B) of Example 14A, the terminally unsaturated polypropylene (M-2) was changed to (M-3), to obtain 12.5 g of Olefin Resin ( ⁇ -16).
  • Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-16] had been produced.
  • the analytical results of the obtained Olefin Resin ( ⁇ -16) are shown in Table 1-1.
  • Example 17A The same procedure as in Example 15A was carried out, except that in step (B) of Example 15A, the terminally unsaturated polypropylene (M-2) was replaced with 4.0 g of (M-3), to obtain 12.1 g of an olefin resin ( ⁇ -17). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-17] had been produced. The analytical results of the obtained olefin resin ( ⁇ -17) are shown in Table 1-1.
  • the resulting terminally unsaturated propylene-ethylene copolymer (M-4) had a polypropylene-equivalent Mw of 20,735 and an Mw/Mn of 1.91, a one-terminal vinyl ratio of 69% as measured by 1H -NMR, and a propylene composition of 88.7 mol% based on a calibration curve showing the correlation between the ethylene composition ratio (mol%) and the melting point (Tm) (°C).
  • the same procedure as in Example 15A was carried out, except that in step (B) of Example 15A, the terminally unsaturated polypropylene (M-2) was replaced with 3.5 g of terminally unsaturated propylene-ethylene copolymer (M-4), to obtain 11.8 g of olefin resin ( ⁇ -18).
  • Gel permeation chromatography confirmed that the terminally unsaturated propylene-ethylene copolymer had been consumed, confirming that a graft-type olefin polymer [R1-18] had been produced.
  • the analytical results of the obtained olefin resin ( ⁇ -18) are shown in Table 1-2.
  • Example 19A In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 12.5 g, the ethylene supply rate was changed to 102.0 L/hr, the propylene supply rate was changed to 14.4 L/hr, the hydrogen supply rate was changed to 1.44 L/hr, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 4.0 mL (0.0080 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.20 mmol/L) was changed to 8.0 mL (0.032 mmol).
  • Example 21A In step (B) of Example 20A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 7.0 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 2.5 mL (0.0050 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 5.0 mL (0.020 mmol). The same procedure as in Example 20A was carried out, yielding 20.5 g of an olefin-based resin ( ⁇ -21).
  • Example 22A In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 12.5 g, the propylene feed rate was changed to 26.4 L/hr, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 2.5 mL (0.0050 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 5.0 mL (0.020 mmol). The same procedure as in Example 1A was carried out to obtain 22.2 g of an olefin-based resin ( ⁇ -22).
  • the polymerization was terminated by adding a small amount of isobutanol.
  • the resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer.
  • the precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 28.3 g of olefin resin ( ⁇ -23). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-23] had been produced.
  • the analytical results of the olefin resin ( ⁇ -23) are shown in Table 1-3.
  • Example 24A The same procedure as in Example 23A was carried out, except that the amount of terminally unsaturated polypropylene (M-1) added in step (B) of Example 23A was changed to 5.5 g, to obtain 19.7 g of an olefin resin ( ⁇ -24). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-24] had been produced. The analytical results of the obtained olefin resin ( ⁇ -24) are shown in Table 1-3.
  • the polymerization was terminated by adding a small amount of isobutanol.
  • the resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer.
  • the precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 24.5 g of an olefin resin ( ⁇ -25). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-25] had been produced.
  • the analytical results of the olefin resin ( ⁇ -25) are shown in Table 1-3.
  • Example 26A The same procedure as in Example 25A was carried out, except that the amount of terminally unsaturated polypropylene (M-1) added in step (B) of Example 25A was changed to 6.0 g, to obtain 19.5 g of an olefin resin ( ⁇ -26). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-26] had been produced. The analytical results of the obtained olefin resin ( ⁇ -26) are shown in Table 1-3.
  • Example 27A The same procedure as in Example 23A was carried out, except that in step (B) of Example 23A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 14.0 g, the feed rate of 1-butene to 22.8 L/hr, the feed rate of hydrogen to 0.60 L/hr, the amount of triisobutylaluminum in toluene (1.0 mol/L) to 2.5 mL (2.5 mmol), the amount of the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) to 2.5 mL (0.0050 mmol), and the amount of triphenylcarbenium tetrakis(pentafluorophenyl)borate in toluene (4.0 mmol/L) to 5.0 mL (0.020 mmol), to obtain 26.9 g of olefin resin ( ⁇ -27).
  • the polymerization was terminated by adding a small amount of isobutanol.
  • the resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer.
  • the precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 12.5 g of olefin resin ( ⁇ '-5). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-30] had been produced.
  • the analytical results of the olefin resin ( ⁇ '-5) are shown in Table 1-2.
  • Example 29A In step (B) of Example 28A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 4.0 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 1.5 mL (0.0030 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 3.0 mL (0.012 mmol). The same procedure as in Example 29A was carried out, yielding 11.7 g of olefin-based resin ( ⁇ '-6).
  • the polymerization was terminated by adding a small amount of isobutanol.
  • the resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer.
  • the precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 10.0 g of olefin resin ( ⁇ '-7). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-32] had been produced.
  • the analytical results of the olefin resin ( ⁇ '-7) are shown in Table 1-2.
  • step (B) of Comparative Example 8A the amount of terminally unsaturated polypropylene (M-1) added was changed to 3.0 g, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 5.0 mL (0.010 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 10.0 mL (0.040 mmol).
  • the same procedure as in Comparative Example 8A was carried out to obtain 9.0 g of an olefin resin ( ⁇ '-8).
  • Example 10A The same procedure as in Example 23A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 23A, thereby obtaining 21.7 g of an olefin resin ( ⁇ '-12). The analytical results of the obtained olefin resin ( ⁇ '-12) are shown in Table 1-3.
  • Example 11A The same procedure as in Example 25A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 25A, thereby obtaining 13.5 g of an olefin resin ( ⁇ '-13). The analytical results of the obtained olefin resin ( ⁇ '-13) are shown in Table 1-3.
  • Example 12A The same procedure as in Example 27A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 27A, thereby obtaining 14.5 g of an olefin resin ( ⁇ '-14).
  • the analytical results of the obtained olefin resin ( ⁇ '-14) are shown in Table 1-3.
  • the prepared resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 3 mm.
  • the obtained compact was cut into small pieces of 0.5 mm square and stained with ruthenic acid (RuO 4 ). The small pieces obtained were then cut into ultrathin sections with a thickness of approximately 100 nm using an ultramicrotome equipped with a diamond knife. Carbon was vapor-deposited onto these ultrathin sections, and the phase structure was observed using a transmission electron microscope (Hitachi High-Tech H-7650).
  • Rate of change (%) (Izod impact strength - Izod impact strength of Reference Example) ⁇ 100 / Izod impact strength of Reference Example
  • the Izod impact strength of Reference Example 1B was used in Examples 1B to 20B and Comparative Examples 1B to 7B
  • the Izod impact strength of Reference Example 1C was used in Examples 1C to 18C and Comparative Examples 1C to 3C. It was determined that the larger the rate of change (%), the better the Izod impact strength.
  • the resin composition is required to have high impact resistance and high elongation.
  • balance index (1) according to the following formula were calculated for Examples 1B to 20B, Reference Example 1B, and Comparative Examples 1B to 7B
  • balance index (2) according to the following formula were calculated for Examples 1C to 18C, 1C, and Comparative Examples 1C to 3C, to evaluate the balance between impact resistance and elongation of the resin composition.
  • Izod impact strength is the Izod impact strength measured at a test temperature of 23°C by the above method.
  • Izod impact strength (23°C) is the Izod impact strength at a test temperature of 23°C
  • Izod impact strength (-30°C) is the Izod impact strength at a test temperature of -30°C.
  • the resin compositions of the examples had higher Izod impact strength and tensile elongation at 23°C than the resin compositions of the comparative examples, and were found to have excellent room temperature impact resistance and elongation. Furthermore, as shown in Tables 3-1 and 3-2, the resin compositions of the Examples had higher Izod impact strength at -30°C than the resin compositions of the Comparative Examples, demonstrating excellent low-temperature impact resistance. Specifically, the Izod impact strength and tensile elongation of Examples 1B to 20B and Examples 1C to 18C were higher than those of Comparative Examples 1B to 7B and Comparative Examples 1C to 3C.
  • Comparative Examples 4B and 5B demonstrated that when the ethylene content of the main chain of the graft olefin polymer [R1] was as high as 100 mol%, elongation was achieved but impact resistance was poor, whereas the resin compositions of the Examples achieved both impact resistance and elongation. Furthermore, Comparative Examples 6B and 7B show that when the molecular weight of the olefin resin ( ⁇ ) is too low, both impact resistance and elongation are poor, while the resin compositions of the Examples achieve both impact resistance and elongation.
  • Example 1B The phase structures of the resin compositions obtained in Example 1B, Reference Example 1B, Comparative Example 1B, Example 1C, Reference Example 1C, and Comparative Example 1C were observed with a transmission electron microscope, and the results are shown in Figures 1, 2, 3, 4, 5, and 6, respectively.
  • Figures 1, 2, and 3 show phase-separated structures consisting of a sea phase formed by the propylene-based resin component and an island phase formed by the ethylene-based resin component.
  • the dispersed particle size of the phase formed by the ethylene-based resin component is smaller and more dispersed than in Reference Example 1B and Comparative Example 1B.
  • the raw material olefin resins ( ⁇ -20) to ( ⁇ -23), ( ⁇ -25) to ( ⁇ -27) ( ⁇ '-2), and ( ⁇ '-10) to ( ⁇ '-14) were obtained in the above Examples 20A to 23A, Examples 25A to 27A, Comparative Example 2A, Comparative Example 4A to 5A, and Comparative Example 10A to 12A, respectively.
  • the hue of the dumbbells before stretching (L value (before stretching)) and the hue after stretching the dumbbells by 15 mm at 23°C and a tensile speed of 50 mm/min (L value (after stretching)) were measured using a spectrophotometer (CM-3700A, manufactured by Konica Minolta, Inc.).
  • the hue change ( ⁇ L) was calculated based on the following formula. A smaller ⁇ L value indicates better whitening resistance of the polymer composition.
  • ⁇ L L value (after stretching) - L value (before stretching)
  • the resin composition is required to have high whitening resistance, high elastic modulus, high impact resistance, and high stress.
  • balance index (4) was calculated using the following formula, and the balance of whitening resistance, elastic modulus, impact resistance, and stress of the resin composition was evaluated.
  • J puncture point energy
  • MPa fracture stress
  • MPa elastic modulus
  • ⁇ L color change
  • ⁇ 10 ⁇ 3 The larger the value of the balance index (4), the better the balance of whitening resistance, elastic modulus, impact resistance and stress can be evaluated.
  • the resin compositions of the Examples had smaller ⁇ L values and were superior in whitening resistance than the resin compositions of the Comparative Examples. Furthermore, as shown in Table 4, the resin compositions of the Examples had a higher balance of elastic modulus/puncture point energy and a higher balance of breaking stress/puncture point energy than the resin compositions of the Comparative Examples, and were also superior in the balance of impact resistance and strength. Specifically, Examples 1D to 7D had smaller ⁇ L values and a higher balance of elastic modulus/puncture point energy and a higher balance of breaking stress/puncture point energy than Comparative Examples 1D to 6D.
  • Test piece JIS K7162-5A dumbbell 5 mm (width) x 2 mm (thickness) x 75 mm (length) Pulling speed: 50 mm/min. Distance between grippers: 50 mm Distance between gauge lines: 20mm
  • Rate of change (%) (breaking stress-breaking stress of Reference Example 1E) ⁇ 100/breaking stress of Reference Example 1E It was determined that the greater the value of rate of change (%), the better the breaking stress.
  • Rate of change (%) (puncture point energy ⁇ puncture point energy of Reference Example 1E) ⁇ 100/puncture point energy of Reference Example 1E It was determined that the larger the change rate (%), the better the puncture point energy.
  • the resin compositions of the Examples had higher elastic modulus/puncture point energy balances, fracture stress/puncture point energy balances, and elongation/puncture point energy balances than the resin compositions of the Comparative Examples, and were found to have excellent balances in impact resistance, strength, and elongation.
  • Examples 1E to 14E had higher elastic modulus/puncture point energy balances, fracture stress/puncture point energy balances, and elongation/puncture point energy balances than Comparative Examples 1E to 7E.
  • the resin composition is required to have high impact resistance and high elongation.
  • the value of balance index (7) was calculated by the following formula to evaluate the balance between impact resistance and elongation of the resin composition.
  • the resin compositions of the examples had a high balance between flexural modulus and Izod impact strength measured at ⁇ 40° C., a high balance between flexural modulus and stress at break, and a high balance between flexural modulus and elongation, and were found to have an excellent balance between low-temperature impact resistance, strength, and elongation.

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Abstract

The present invention addresses the problem of providing: a new olefin-based resin useful as a compatibilizer between a propylene-based polymer and an ethylene-based polymer, and an application of the olefin-based resin; and a resin composition and a molded article that contain a propylene-based polymer and an ethylene-based polymer, and that exhibit an improved balance between impact resistance and elongation or strength. An olefin-based resin (β) according to the present invention contains a graft-type olefin-based polymer [R1] having a main chain and a side chain, and satisfies all of requirements (I)-(IV): (I) the main chain of [R1] is formed from an ethylene-propylene copolymer or an ethylene-1-butene copolymer; (II) the side chain of [R1] is formed from a propylene homopolymer or a propylene-ethylene copolymer; (III) in (β), the content of the total P of specific components in components, etc., derived from a side chain material is in a range of 10-80 mass%; and (IV) the limiting viscosity [η] of (β) is 0.5-5.0 dL/g.

Description

オレフィン系樹脂、オレフィン系樹脂の製造方法、樹脂組成物、成形体、リチウムイオン電池用包装体および蓄電デバイスOlefin-based resin, method for producing olefin-based resin, resin composition, molded body, packaging body for lithium-ion battery, and electricity storage device

 本発明は、オレフィン系樹脂、オレフィン系樹脂の製造方法、樹脂組成物、成形体、リチウムイオン電池用包装体および蓄電デバイスに関する。 The present invention relates to an olefin-based resin, a method for producing an olefin-based resin, a resin composition, a molded article, a packaging body for lithium-ion batteries, and an electricity storage device.

 プラスチック製品は様々な分野で用いられており、中でもポリオレフィン系樹脂材料からなる製品は各種容器等として広く用いられ、その生産量も多い。近年プラスチック製品のリサイクルが進められているが、ポリオレフィン系樹脂からなる使用済み製品や廃棄プラスチック類についても、さらなるリサイクルが求められている。 Plastic products are used in a variety of fields, and products made from polyolefin resin materials are particularly widely used as various containers and are produced in large quantities. While recycling of plastic products has been progressing in recent years, there is also a need for further recycling of used products made from polyolefin resin and discarded plastics.

 ポリオレフィン系樹脂材料としては、プロピレン系重合体とエチレン系重合体とが多く用いられているが、両者は非相溶であるため、これらを混合して再生利用しようとしても、均一に分散せず物性が低下し、用途が限られるという問題がある。このため、プロピレン系重合体とエチレン系重合体とを相溶化あるいは相容化させる方法の開発が望まれていた。 Propylene-based polymers and ethylene-based polymers are commonly used as polyolefin-based resin materials, but because the two are incompatible, even if they are mixed and recycled, they do not disperse uniformly, resulting in reduced physical properties and limited applications. For this reason, there has been a demand for the development of a method to make propylene-based polymers and ethylene-based polymers compatible.

 プロピレン系重合体とエチレン系重合体とを相溶化あるいは相容化させる方法としては、i)結晶性エチレン系ポリマー、ii)結晶性プロピレン系ポリマー、ならびにiii)結晶性エチレン系ブロックおよび結晶性プロピレンブロックを有するブロックコポマー、を含む結晶性ブロック複合体を用いる方法(特許文献1~4参照)、特定の重量平均分子量、密度および結晶化度を有するエチレン・α-オレフィンコポリマーであるプラストマーを用いる方法(特許文献5参照)、特定触媒を用いて得られたエチレンとプロピレンを含む特定融点の熱可塑性ランダムコポリマーを用いる方法(特許文献6参照)、最近ではグラフト型オレフィン系重合体を含むオレフィン系樹脂(特許文献7、8参照)などが提案されている。 Methods proposed for compatibilizing or compatibilizing propylene-based polymers and ethylene-based polymers include a method using a crystalline block composite containing i) a crystalline ethylene-based polymer, ii) a crystalline propylene-based polymer, and iii) a block copolymer having a crystalline ethylene-based block and a crystalline propylene block (see Patent Documents 1 to 4), a method using a plastomer, which is an ethylene-α-olefin copolymer with a specific weight-average molecular weight, density, and crystallinity (see Patent Document 5), a method using a thermoplastic random copolymer containing ethylene and propylene and having a specific melting point obtained using a specific catalyst (see Patent Document 6), and more recently, an olefin-based resin containing a graft-type olefin-based polymer (see Patent Documents 7 and 8).

特表2016-537449号公報Special table 2016-537449 publication 特開2019-116638号公報Japanese Patent Application Laid-Open No. 2019-116638 特許第5860043号公報Patent No. 5860043 特許第6783851号公報Patent No. 6783851 特表平6-511028号公報Special Publication No. 6-511028 特許第5466986号公報Patent No. 5466986 特表2022-548039号公報Special Publication No. 2022-548039 国際公開2023/101004号公報International Publication No. 2023/101004

 しかしながら、既報の相容化剤では、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに改良の余地があった。本発明は、プロピレン系重合体とエチレン系重合体との相容化剤として有用な、新規なオレフィン系樹脂を提供すること、および該オレフィン系樹脂の用途を提供することを課題としている。また本発明は、プロピレン系重合体とエチレン系重合体とを含み、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスが改善された樹脂組成物および成形体、リチウムイオン電池用包装体および蓄電デバイスを提供することを課題としている。 However, previously reported compatibilizers left room for improvement in the balance between impact resistance and elongation, or the balance between impact resistance and strength. The present invention aims to provide a new olefin-based resin that is useful as a compatibilizer for propylene-based polymers and ethylene-based polymers, and to provide uses for this olefin-based resin. Another objective of the present invention is to provide a resin composition and molded article, as well as a packaging body for lithium-ion batteries and an electricity storage device, that contain a propylene-based polymer and an ethylene-based polymer and have an improved balance between impact resistance and elongation, or the balance between impact resistance and strength.

 本発明は、たとえば以下の〔1〕~〔29〕に関する。
〔1〕 主鎖と側鎖とを有するグラフト型オレフィン系重合体[R1]を含むオレフィン系樹脂(β)であって、
 下記要件(I)~(IV)を全て満たす、オレフィン系樹脂(β):
(I)前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体から構成される;
(II)前記グラフト型オレフィン系重合体[R1]の側鎖が、プロピレン単独重合体、または、プロピレン・エチレン共重合体から構成される;
(III)前記オレフィン系樹脂(β)中の、下記(i)~(iv)の成分の合計Pの含有量が、10~80質量%の範囲にある:
 (i)前記グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン単独重合体;
 (ii)前記グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン・エチレン共重合体;
 (iii)前記グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン単独重合体;
 (iv)前記グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン・エチレン共重合体;
(IV)135℃のデカリン中で測定した前記オレフィン系樹脂(β)の極限粘度[η]が、0.5~5.0dL/gである。
The present invention relates to, for example, the following [1] to [29].
[1] An olefin resin (β) containing a graft-type olefin polymer [R1] having a main chain and a side chain,
An olefin-based resin (β) that satisfies all of the following requirements (I) to (IV):
(I) The main chain of the graft-type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer;
(II) The side chain of the graft-type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer;
(III) The total content of P of the following components (i) to (iv) in the olefin-based resin (β) is in the range of 10 to 80 mass%:
(i) a propylene homopolymer constituting the side chain of the graft-type olefin polymer [R1];
(ii) a propylene-ethylene copolymer constituting the side chain of the graft-type olefin polymer [R1];
(iii) a terminally unsaturated propylene homopolymer that does not constitute the graft-type olefin polymer [R1];
(iv) a terminally unsaturated propylene-ethylene copolymer that does not constitute the graft-type olefin polymer [R1];
(IV) The intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135° C. is 0.5 to 5.0 dL/g.

〔2〕 前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 前記エチレン・プロピレン共重合体のエチレンに由来する構造単位の含有量が、70~99モル%であり、
 前記エチレン・プロピレン共重合体のプロピレンに由来する構造単位の含有量が、1~30モル%である、〔1〕に記載のオレフィン系樹脂(β)。
[2] The main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer,
the ethylene-propylene copolymer has a structural unit content derived from ethylene of 70 to 99 mol %;
The olefin-based resin (β) according to [1], wherein the content of structural units derived from propylene in the ethylene-propylene copolymer is 1 to 30 mol%.

〔3〕 ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる、前記グラフト型オレフィン系重合体[R1]の主鎖を構成する前記エチレン・プロピレン共重合体の重量平均分子量(Mw)が、50,000~250,000である、〔2〕に記載のオレフィン系樹脂(β)。
〔4〕 前記オレフィン系樹脂(β)中の、前記(i)~(iv)の成分の合計Pの含有量が、10~60質量%である、〔2〕または〔3〕に記載のオレフィン系樹脂(β)。
[3] The olefin resin (β) according to [2], wherein the weight average molecular weight (Mw) of the ethylene-propylene copolymer constituting the main chain of the grafted olefin polymer [R1], as determined by gel permeation chromatography (GPC) in terms of polyethylene, is 50,000 to 250,000.
[4] The olefin-based resin (β) according to [2] or [3], wherein the total P content of the components (i) to (iv) in the olefin-based resin (β) is 10 to 60 mass%.

〔5〕 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記オレフィン系樹脂(β)のメルトフローレート(MFR)が、0.01~30g/10分である、〔2〕~〔4〕のいずれかに記載のオレフィン系樹脂(β)。
〔6〕 前記エチレン・プロピレン共重合体のエチレンに由来する構造単位の含有量が、75~85モル%であり、
 前記エチレン・プロピレン共重合体のプロピレンに由来する構造単位の含有量が、15~25モル%であり、
135℃のデカリン中で測定した前記オレフィン系樹脂(β)の極限粘度[η]が、0.9~1.25dL/gである、〔2〕~〔5〕のいずれかに記載のオレフィン系樹脂(β)。
[5] The olefin-based resin (β) according to any one of [2] to [4], wherein the melt flow rate (MFR) of the olefin-based resin (β) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.01 to 30 g/10 min.
[6] The ethylene-propylene copolymer has a structural unit content derived from ethylene of 75 to 85 mol %,
the ethylene-propylene copolymer has a structural unit content derived from propylene of 15 to 25 mol %,
[2] to [5], wherein the intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135 ° C. is 0.9 to 1.25 dL / g. [6] The olefin resin (β) according to any one of [2] to [5].

〔7〕 前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 前記エチレン・1-ブテン共重合体のエチレンに由来する構造単位の含有量が、70~90モル%であり、
 前記エチレン・1-ブテン共重合体の1-ブテンに由来する構造単位の含有量が、10~30モル%であり、
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる、前記エチレン・1-ブテン共重合体の重量平均分子量(Mw)が、30,000~120,000である、〔1〕に記載のオレフィン系樹脂(β)。
[7] The main chain of the graft type olefin polymer [R1] is an ethylene-1-butene copolymer,
the ethylene-1-butene copolymer has a structural unit content of 70 to 90 mol % derived from ethylene;
the ethylene/1-butene copolymer has a content of structural units derived from 1-butene of 10 to 30 mol %,
The olefin resin (β) according to [1], wherein the weight average molecular weight (Mw) of the ethylene-1-butene copolymer, as calculated as a polyethylene equivalent by gel permeation chromatography (GPC), is 30,000 to 120,000.

〔8〕 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記オレフィン系樹脂(β)のメルトフローレート(MFR)が、2.5~30g/10分である、〔7〕に記載のオレフィン系樹脂(β)。
〔9〕 前記エチレン・1-ブテン共重合体のエチレンに由来する構造単位の含有量が、78~87モル%であり、
 前記エチレン・1-ブテン共重合体の1-ブテンに由来する構造単位の含有量が、13~22モル%である、〔7〕または〔8〕に記載のオレフィン系樹脂(β)。
[8] The olefin-based resin (β) according to [7], wherein the melt flow rate (MFR) of the olefin-based resin (β) is 2.5 to 30 g/10 min, as measured at 190 ° C. under a load of 2.16 kg in accordance with ASTM D1238.
[9] The ethylene-1-butene copolymer has a structural unit content derived from ethylene of 78 to 87 mol %,
The olefin-based resin (β) according to [7] or [8], wherein the content of structural units derived from 1-butene in the ethylene/1-butene copolymer is 13 to 22 mol%.

〔10〕 135℃のデカリン中で測定した、前記オレフィン系樹脂(β)の極限粘度[η]が、0.5~1.25dL/gである、〔7〕~〔9〕のいずれかに記載のオレフィン系樹脂(β)。
〔11〕 前記グラフト型オレフィン系重合体[R1]の側鎖のプロピレンに由来する構造単位の含有量が、80~100モル%であり、
 前記グラフト型オレフィン系重合体[R1]の側鎖のエチレンに由来する構造単位の含有量が、0~20モル%であり、
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる、前記グラフト型オレフィン系重合体[R1]の側鎖を構成する前記重合体または共重合体の重量平均分子量(Mw)が、5,000~50,000の範囲にある、〔1〕~〔10〕のいずれかに記載のオレフィン系樹脂(β)。
[10] The olefin-based resin (β) according to any one of [7] to [9], wherein the intrinsic viscosity [η] of the olefin-based resin (β) measured in decalin at 135 ° C. is 0.5 to 1.25 dL / g.
[11] The content of structural units derived from propylene in the side chains of the graft type olefin polymer [R1] is 80 to 100 mol %,
the content of structural units derived from ethylene in the side chains of the graft type olefin polymer [R1] is 0 to 20 mol %,
The olefin resin (β) according to any one of [1] to [10], wherein the weight average molecular weight (Mw) of the polymer or copolymer constituting the side chain of the grafted olefin polymer [R1], as determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000.

〔12〕 下記(A)および(B)の工程を含む、〔1〕~〔11〕のいずれかに記載のオレフィン系樹脂(β)の製造方法:
(A)ジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A]を含むオレフィン重合用触媒の存在下で、
プロピレンを重合して末端不飽和ポリプロピレンを製造する工程、または、プロピレンとエチレンとを共重合して末端不飽和プロピレン・エチレン共重合体を製造する工程;
(B)下記一般式[B]で表される架橋メタロセン化合物を含むオレフィン重合用触媒の存在下で、
工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよびプロピレンとを共重合する工程、または、工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよび1-ブテンとを共重合する工程。
(式[B]中、R1、R2、R3、R4、R5、R8、R9およびR12は、それぞれ独立して、水素原子、炭化水素基、ケイ素含有基またはケイ素含有基以外のヘテロ原子含有基を示し、R1~R4のうち相互に隣り合う二つの基同士は互いに結合して環を形成していてもよい。R6およびR11は、水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R7およびR10は、水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R6およびR7は互いに結合して環を形成していてもよく、R10およびR11は互いに結合して環を形成していてもよく;ただし、R6、R7、R10およびR11が全て水素原子であることはない。R13およびR14はそれぞれ独立にアリール基を示す。Y1は炭素原子またはケイ素原子を示す。M1はジルコニウム原子またはハフニウム原子を示す。Qはハロゲン原子、炭化水素基、ハロゲン化炭化水素基、炭素原子数4~10の中性の共役または非共役ジエン、アニオン配位子または孤立電子対で配位可能な中性配位子を示し、jは1~4の整数を示し、jが2以上の整数の場合は複数あるQはそれぞれ同一でも異なっていてもよい。)
[12] A method for producing the olefin resin (β) according to any one of [1] to [11], comprising the following steps (A) and (B):
(A) In the presence of an olefin polymerization catalyst containing a transition metal compound [A] of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton,
a step of polymerizing propylene to produce a terminally unsaturated polypropylene, or a step of copolymerizing propylene and ethylene to produce a terminally unsaturated propylene-ethylene copolymer;
(B) in the presence of an olefin polymerization catalyst containing a bridged metallocene compound represented by the following general formula [B]:
A step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene.
(In formula [B], R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 and R 12 each independently represent a hydrogen atom, a hydrocarbon group, a silicon-containing group or a heteroatom-containing group other than a silicon-containing group, and any two adjacent groups among R 1 to R 4 may be bonded to each other to form a ring. R 6 and R 11 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group and a heteroatom-containing group other than a silicon-containing group, R 7 and R 10 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group and a heteroatom-containing group other than a silicon-containing group, R 6 and R 7 may be bonded to each other to form a ring, and R 10 and R 11 may be bonded to each other to form a ring; provided that R 6 , R 7 , R 10 and R 11 are not all hydrogen atoms. R 13 and R 14 each independently represent an aryl group. Y1 represents a carbon atom or a silicon atom. M1 represents a zirconium atom or a hafnium atom. Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer of 1 to 4, and when j is an integer of 2 or greater, multiple Qs may be the same or different.

〔13〕 〔1〕~〔11〕のいずれかに記載のオレフィン系樹脂(β)と、
 プロピレン系重合体(α1)と、
 エチレン系重合体(α2)と
を含む、樹脂組成物(X)。
〔14〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 前記プロピレン系重合体(α1)および前記エチレン系重合体(α2)の総量に対する、前記オレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、0.02~0.23である、
〔13〕に記載の樹脂組成物(X)。
[13] An olefin-based resin (β) according to any one of [1] to [11];
a propylene-based polymer (α1);
A resin composition (X) comprising an ethylene polymer (α2).
[14] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-propylene copolymer,
a ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.02 to 0.23;
The resin composition (X) according to [13].

〔15〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 ASTM D1238に準拠して230℃、荷重2.16kgで測定された、前記プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~20g/10分である、
〔13〕または〔14〕に記載の樹脂組成物(X)。
[15] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-propylene copolymer,
the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 20 g/10 min;
The resin composition (X) according to [13] or [14].

〔16〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記エチレン系重合体(α2)のメルトフローレート(MFR)が0.01~2.0g/10分である、
〔13〕~〔15〕のいずれかに記載の樹脂組成物(X)。
〔17〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 前記プロピレン系重合体(α1)および前記エチレン系重合体(α2)の総量に対する、前記オレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、0.08~0.20である、
〔13〕に記載の樹脂組成物(X)。
[16] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-propylene copolymer,
the melt flow rate (MFR) of the ethylene polymer (α2) is 0.01 to 2.0 g/10 min, as measured at 190°C under a load of 2.16 kg in accordance with ASTM D1238;
[13] The resin composition (X) according to any one of [15] to [16].
[17] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
a ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.08 to 0.20;
The resin composition (X) according to [13].

〔18〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1238に準拠して230℃、荷重2.16kgで測定された、前記プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~25g/10分である、
〔13〕または〔17〕に記載の樹脂組成物(X)。
〔19〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記エチレン系重合体(α2)のメルトフローレート(MFR)が、0.5~100g/10分である、
〔13〕、〔17〕または〔18〕に記載の樹脂組成物(X)。
[18] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min;
The resin composition (X) according to [13] or [17].
[19] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
the melt flow rate (MFR) of the ethylene polymer (α2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min;
The resin composition (X) according to [13], [17] or [18].

〔20〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1505に準拠して25℃の条件で測定した、前記エチレン系重合体(α2)の密度が、850~900kg/mである、
〔13〕および〔17〕~〔19〕のいずれかに記載の樹脂組成物(X)。
〔21〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1238に準拠して230℃、荷重2.16kgで測定された、前記プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~25g/10分であり、
 ASTM D1505に準拠して25℃の条件で測定した前記エチレン系重合体(α2)の密度が、850~900kg/mである、
〔13〕および〔17〕~〔20〕のいずれかに記載の樹脂組成物(X)。
[20] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
The density of the ethylene polymer (α2) measured at 25°C in accordance with ASTM D1505 is 850 to 900 kg/ m3 .
[13] and [17] to [19]. The resin composition (X) according to any one of [13] and [17] to [19].
[21] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min;
the density of the ethylene polymer (α2) measured at 25°C in accordance with ASTM D1505 is 850 to 900 kg/ m3 ;
[13] and [17] to [20]. The resin composition (X) according to any one of [13] and [17] to [20].

〔22〕 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 前記プロピレン系重合体(α1)および前記エチレン系重合体(α2)の総量に対する、前記オレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、 0.08~0.20であり、
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記エチレン系重合体(α2)のメルトフローレート(MFR)が、0.5~100g/10分である、
〔13〕および〔17〕~〔21〕のいずれかに記載の樹脂組成物(X)。
[22] The main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
a ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.08 to 0.20;
the melt flow rate (MFR) of the ethylene polymer (α2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min;
[13] and [17] to [21]. The resin composition (X) according to any one of [13] and [17] to [21].

〔23〕 前記グラフト型オレフィン系重合体[R1]の側鎖のプロピレンに由来する構造単位の含有量が、80~100モル%であり、
 前記グラフト型オレフィン系重合体[R1]の側鎖のエチレンに由来する構造単位の含有量が、0~20モル%であり、
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる、前記グラフト型オレフィン系重合体[R1]の側鎖を構成する前記重合体または共重合体の重量平均分子量(Mw)が、5,000~50,000の範囲にある、
〔13〕~〔22〕のいずれかに記載の樹脂組成物(X)。
[23] The content of structural units derived from propylene in the side chains of the graft olefin polymer [R1] is 80 to 100 mol %,
the content of structural units derived from ethylene in the side chains of the graft type olefin polymer [R1] is 0 to 20 mol %,
the weight-average molecular weight (Mw) of the polymer or copolymer constituting the side chain of the grafted olefin polymer [R1], determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000;
[13] to [22], the resin composition (X).

〔24〕 リチウムイオン電池の包装体用途である、
〔1〕~〔11〕のいずれかに記載のオレフィン系樹脂(β)。
〔25〕 リチウムイオン電池の包装体用途である、
〔13〕~〔23〕のいずれかに記載の樹脂組成物(X)。
〔26〕 〔1〕~〔11〕のいずれかに記載のオレフィン系樹脂(β)、または、〔13〕~〔23〕のいずれかに記載の樹脂組成物(X)を含有する、成形体。
[24] A packaging material for a lithium ion battery.
The olefin resin (β) according to any one of [1] to [11].
[25] A packaging material for a lithium ion battery.
[13] to [23], the resin composition (X).
[26] A molded article containing the olefin resin (β) according to any one of [1] to [11] or the resin composition (X) according to any one of [13] to [23].

〔27〕 〔1〕~〔11〕のいずれかに記載のオレフィン系樹脂(β)、または、〔13〕~〔23〕のいずれかに記載の樹脂組成物(X)を含有する、リチウムイオン電池用包装体。
〔28〕 〔27〕に記載のリチウムイオン電池用包装体を含む、蓄電デバイス。
[27] A packaging body for a lithium ion battery, comprising the olefin resin (β) according to any one of [1] to [11], or the resin composition (X) according to any one of [13] to [23].
[28] An electricity storage device comprising the lithium ion battery packaging according to [27].

 本発明によれば、プロピレン系重合体とエチレン系重合体との相容化剤として有用な、新規なオレフィン系樹脂を提供すること、および該オレフィン系樹脂の用途を提供することができる。また本発明によれば、プロピレン系重合体とエチレン系重合体とを含み、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスが改善された樹脂組成物および成形体、リチウムイオン電池用包装体および蓄電デバイスを提供することができる。 The present invention provides a novel olefin-based resin that is useful as a compatibilizer for propylene-based polymers and ethylene-based polymers, and provides uses for the olefin-based resin. The present invention also provides a resin composition and molded article, a packaging body for lithium-ion batteries, and an electricity storage device that contain a propylene-based polymer and an ethylene-based polymer and have an improved balance between impact resistance and elongation, or between impact resistance and strength.

図1は、実施例1Bで得られた樹脂組成物(X)の透過型電子顕微鏡像である。FIG. 1 is a transmission electron microscope image of the resin composition (X) obtained in Example 1B. 図2は、参考例1Bで得られた樹脂組成物(X)の透過型電子顕微鏡像である。FIG. 2 is a transmission electron microscope image of the resin composition (X) obtained in Reference Example 1B. 図3は、比較例1Bで得られた樹脂組成物(X)の透過型電子顕微鏡像である。FIG. 3 is a transmission electron microscope image of the resin composition (X) obtained in Comparative Example 1B. 図4は、実施例1Cで得られた樹脂組成物(X)の透過型電子顕微鏡像である。FIG. 4 is a transmission electron microscope image of the resin composition (X) obtained in Example 1C. 図5は、参考例1Cで得られた樹脂組成物(X)の透過型電子顕微鏡像である。FIG. 5 is a transmission electron microscope image of the resin composition (X) obtained in Reference Example 1C. 図6は、比較例1Cで得られた樹脂組成物(X)の透過型電子顕微鏡像である。FIG. 6 is a transmission electron microscope image of the resin composition (X) obtained in Comparative Example 1C.

 以下、本発明について具体的に説明する。
 本明細書において、「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。数値範囲を示す「A~B」は、A以上B以下を示す。
 本明細書において、数値範囲を示す「~」の前後に記載されている数値の単位が同一である場合は、「~」の前に記載されている数値の単位を省略することがある。例えば「851kg/m~900kg/m」を「851~900kg/m」と記載することがある。
 本明細書において、樹脂組成物中の各成分の量について言及する場合、樹脂組成物中に各成分に該当する物質が複数存在する場合には、特に断らない限り、樹脂組成物中に存在する複数の物質の合計量を意味する。
 本明細書において、2以上の好ましい実施形態の組み合わせは、より好ましい実施形態である。
 本明細書において、特に限定しない限りにおいて、樹脂組成物中の各成分、または重合体(樹脂)中の各構成単位は、1種含まれていてもよく、2種以上含まれていてもよい。
 本明細書における基(原子団)の表記において、置換および無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。
 本明細書において「層」との語には、当該層が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
 本明細書において、室温とは23℃を意味する。
 本明細書において、「主として有する」とは、対象となる物質の含有割合が50質量%を超えることを意味する。
The present invention will be specifically described below.
In this specification, a numerical range expressed using "to" means a range that includes the numerical values before and after "to" as the lower and upper limits. A numerical range "A to B" indicates a range from A to B.
In this specification, when the units of the values written before and after "to" indicating a numerical range are the same, the unit of the values written before "to" may be omitted. For example, "851 kg/m 3 to 900 kg/m 3 " may be written as "851 to 900 kg/m 3 ".
In this specification, when referring to the amount of each component in a resin composition, if the resin composition contains multiple substances corresponding to each component, the amount refers to the total amount of the multiple substances present in the resin composition, unless otherwise specified.
As used herein, a combination of two or more preferred embodiments is a more preferred embodiment.
In this specification, unless otherwise specified, each component in the resin composition or each structural unit in the polymer (resin) may be contained in one type or in two or more types.
In the description of groups (atomic groups) in this specification, when there is no indication of substituted or unsubstituted, the notation encompasses both unsubstituted and substituted groups.
In this specification, the term "layer" includes cases where the layer is formed over the entire area when the area in which the layer exists is observed, as well as cases where the layer is formed over only a part of the area.
In this specification, room temperature means 23°C.
In this specification, the term "mainly comprise" means that the content of the target substance exceeds 50% by mass.

<オレフィン系樹脂(β)>
 本発明のオレフィン系樹脂(β)は、主鎖と側鎖とを有するグラフト型オレフィン系重合体[R1]を含み、下記要件(I)~(IV)を全て満たす。
(I)前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体から構成される;
(II)前記グラフト型オレフィン系重合体[R1]の側鎖が、プロピレン単独重合体、または、プロピレン・エチレン共重合体から構成される;
(III)前記オレフィン系樹脂(β)の下記(i)~(iv)の成分の合計Pの含有量が、10~80質量%の範囲にある:
 (i)前記グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン単独重合体;
 (ii)前記グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン・エチレン共重合体;
 (iii)前記グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン単独重合体;
 (iv)前記グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン・エチレン共重合体;
(IV)135℃のデカリン中で測定した前記オレフィン系樹脂(β)の極限粘度[η]が、0.5~5.0dL/gである。
<Olefin Resin (β)>
The olefin resin (β) of the present invention contains a graft-type olefin polymer [R1] having a main chain and side chains, and satisfies all of the following requirements (I) to (IV):
(I) The main chain of the graft-type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer;
(II) The side chain of the graft-type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer;
(III) The total P content of the following components (i) to (iv) in the olefin-based resin (β) is in the range of 10 to 80 mass%:
(i) a propylene homopolymer constituting the side chain of the graft-type olefin polymer [R1];
(ii) a propylene-ethylene copolymer constituting the side chain of the graft-type olefin polymer [R1];
(iii) a terminally unsaturated propylene homopolymer that does not constitute the graft-type olefin polymer [R1];
(iv) a terminally unsaturated propylene-ethylene copolymer that does not constitute the graft-type olefin polymer [R1];
(IV) The intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135° C. is 0.5 to 5.0 dL/g.

 本発明において「グラフト型オレフィン系重合体」とは、グラフト型オレフィン系重合体[R1]の主鎖に対し、グラフト型オレフィン系重合体[R1]の側鎖が1本以上結合したポリマーを意味する。
 本発明のグラフト型オレフィン系重合体[R1]は、エチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体から構成されるグラフト型オレフィン系重合体[R1]の主鎖に、プロピレン単独重合体、または、プロピレン・エチレン共重合体から構成されるグラフト型オレフィン系重合体[R1]の側鎖が化学的に結合した構造であるので、グラフト型オレフィン系重合体[R1]を含むオレフィン系樹脂(β)は、後述するプロピレン系重合体(α1)およびエチレン系重合体(α2)の両方に対して、高い相容性を有する。
 本発明のグラフト型オレフィン系重合体[R1]においては、通常、主鎖の数平均分子量と、側鎖の数平均分子量とが、「主鎖の数平均分子量>側鎖の数平均分子量」の関係を満たす。このため、グラフト型オレフィン系重合体[R1]中のいずれが主鎖あるいは側鎖であるかは、数平均分子量(Mn)を測定することで判断することができる。
In the present invention, the term "graft type olefin polymer" means a polymer in which one or more side chains of the graft type olefin polymer [R1] are bonded to the main chain of the graft type olefin polymer [R1].
The graft type olefin polymer [R1] of the present invention has a structure in which a side chain of a graft type olefin polymer [R1] composed of a propylene homopolymer or a propylene-ethylene copolymer is chemically bonded to the main chain of the graft type olefin polymer [R1] composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer, and therefore the olefin resin (β) containing the graft type olefin polymer [R1] has high compatibility with both the propylene polymer (α1) and the ethylene polymer (α2) described below.
In the graft type olefin polymer [R1] of the present invention, the number average molecular weight of the main chain and the number average molecular weight of the side chain usually satisfy the relationship "number average molecular weight of the main chain > number average molecular weight of the side chain." Therefore, which of the graft type olefin polymer [R1] is the main chain or the side chain can be determined by measuring the number average molecular weight (Mn).

 本発明のグラフト型オレフィン系重合体[R1]は、下記要件(I)および(II)を満たす。
(I):グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体から構成される。
 グラフト型オレフィン系重合体[R1]の主鎖は、オレフィン系樹脂(β)が、後述するエチレン系重合体(α2)に対して優れた相容性を示す観点、および、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点から、好ましくは、エチレンに由来する構造単位の含有量が、70~99モル%であり、プロピレンまたは1-ブテンに由来する構造単位の含有量が、1~30モル%である。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合には、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、さらに耐白化性に優れる観点から、より好ましくは、エチレンに由来する構造単位の含有量が、72~95モル%であり、プロピレンに由来する構造単位の含有量が、5~28モル%であり、さらに好ましくは、エチレンに由来する構造単位の含有量が、74~92モル%であり、プロピレンに由来する構造単位の含有量が、8~26モル%であり、とりわけ好ましくは、エチレンに由来する構造単位の含有量が、74~90モル%であり、プロピレンに由来する構造単位の含有量が、10~26モル%であり、特に好ましくは、エチレンに由来する構造単位の含有量が、78~87モル%であり、プロピレンに由来する構造単位の含有量が、13~22モルであり、また特に好ましくは、エチレンに由来する構造単位の含有量が、75~85モル%であり、プロピレンに由来する構造単位の含有量が、15~25モル%である。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合には、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、さらに耐白化性に優れる観点から、より好ましくは、エチレンに由来する構造単位の含有量が、79~86モル%であり、1-ブテンに由来する構造単位の含有量が、14~21モル%であり、さらに好ましくは、エチレンに由来する構造単位の含有量が、79~82モル%であり、1-ブテンに由来する構造単位の含有量が、18~21モル%である。上記構成単位の含有量は、H-NMRまたは13C-NMRで測定できる。
The graft type olefin polymer [R1] of the present invention satisfies the following requirements (I) and (II).
(I): The main chain of the graft type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer.
The main chain of the graft type olefin polymer [R1] preferably contains 70 to 99 mol % of structural units derived from ethylene and 1 to 30 mol % of structural units derived from propylene or 1-butene, from the viewpoint that the olefin resin (β) exhibits excellent compatibility with the ethylene polymer (α2) described below and that the resin composition (X) and molded article containing the olefin resin (β) exhibit an excellent balance between impact resistance and elongation or between impact resistance and strength.
When the main chain of the graft-type olefin polymer [R1] is an ethylene-propylene copolymer, from the viewpoint of further improving the whitening resistance of the resin composition (X) containing the olefin resin (β) and the molded article, the content of structural units derived from ethylene is more preferably 72 to 95 mol % and the content of structural units derived from propylene is 5 to 28 mol %, still more preferably 74 to 92 mol % and the content of structural units derived from propylene is 8 to 26 mol %, particularly preferably 74 to 90 mol % and the content of structural units derived from propylene is 10 to 26 mol %, particularly preferably 78 to 87 mol % and the content of structural units derived from propylene is 13 to 22 mol %, and still particularly preferably 75 to 85 mol % and the content of structural units derived from propylene is 15 to 25 mol %.
Furthermore, when the main chain of the graft-type olefin polymer [R1] is an ethylene-1-butene copolymer, from the viewpoint of further improving the whitening resistance of the resin composition (X) containing the olefin resin (β) and the molded article, the content of structural units derived from ethylene is more preferably 79 to 86 mol % and the content of structural units derived from 1-butene is 14 to 21 mol %, and even more preferably the content of structural units derived from ethylene is 79 to 82 mol % and the content of structural units derived from 1-butene is 18 to 21 mol %. The contents of the above structural units can be measured by 1 H-NMR or 13 C-NMR.

(II):グラフト型オレフィン系重合体[R1]の側鎖が、プロピレン単独重合体、または、プロピレン・エチレン共重合体から構成される。
 グラフト型オレフィン系重合体[R1]の側鎖は、オレフィン系樹脂(β)が、後述するプロピレン系重合体(α1)に対して優れた相容性を示す観点、および、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐白化性に優れる観点から、好ましくは、プロピレンに由来する構造単位の含有量が、80~100モル%であり、エチレンに由来する構造単位の含有量が、0~20モル%であり、より好ましくは、プロピレンに由来する構造単位の含有量が、85~100モル%であり、エチレンに由来する構造単位の含有量が、0~15モル%であり、さらに好ましくは、プロピレンに由来する構造単位の含有量が、90~100モル%であり、エチレンに由来する構造単位の含有量が、0~10モル%であり、またさらに好ましくは、プロピレンに由来する構造単位の含有量が、95~100モル%であり、エチレンに由来する構造単位の含有量が、0~5モル%であり、特に好ましくは、プロピレンに由来する構造単位の含有量が、100モル%であり、エチレンに由来する構造単位の含有量が、0モル%である。上記構成単位の含有量は、H-NMRまたは13C-NMRで測定できる。
(II): The side chain of the graft type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer.
In view of the excellent compatibility of the olefin resin (β) with the propylene polymer (α1) described later and the excellent whitening resistance of the resin composition (X) and molded article containing the olefin resin (β), the side chain of the graft olefin polymer [R1] preferably contains 80 to 100 mol % of structural units derived from propylene and 0 to 20 mol %, more preferably 85 to 100 mol % of structural units derived from propylene and 0 to 20 mol % of structural units derived from ethylene. Preferably, the content of structural units derived from propylene is 0 to 15 mol %, more preferably, the content of structural units derived from propylene is 90 to 100 mol % and the content of structural units derived from ethylene is 0 to 10 mol %, still more preferably, the content of structural units derived from propylene is 95 to 100 mol % and the content of structural units derived from ethylene is 0 to 5 mol %, and particularly preferably, the content of structural units derived from propylene is 100 mol % and the content of structural units derived from ethylene is 0 mol %. The contents of the above structural units can be measured by 1 H-NMR or 13 C-NMR.

 グラフト型オレフィン系重合体[R1]の主鎖および側鎖は、本発明の効果を奏する限り、エチレンに由来する構造単位およびプロピレンに由来する構造単位以外の構造単位(その他の構造単位)を含んでいてもよい。そのような構造単位の割合は、グラフト型オレフィン系重合体[R1]の主鎖および側鎖の全構造単位中、通常0~19モル%、好ましくは0~15モル%、より好ましくは0~10モル%、さらに好ましくは0~5モル%である。エチレンに由来する構造単位およびプロピレンに由来する構造単位以外の構造単位としては、たとえば、炭素原子数4~20のα-オレフィン、環状オレフィンなどに由来する構造単位が挙げられ、好ましくは炭素原子数4~10のα-オレフィン、より好ましくは炭素原子数4~8のα-オレフィンが挙げられる。 The main chain and side chains of the graft-type olefin polymer [R1] may contain structural units (other structural units) other than structural units derived from ethylene and structural units derived from propylene, as long as the effects of the present invention are achieved. The proportion of such structural units is typically 0 to 19 mol%, preferably 0 to 15 mol%, more preferably 0 to 10 mol%, and even more preferably 0 to 5 mol%, of the total structural units in the main chain and side chains of the graft-type olefin polymer [R1]. Examples of structural units other than structural units derived from ethylene and structural units derived from propylene include structural units derived from α-olefins and cyclic olefins having 4 to 20 carbon atoms, preferably α-olefins having 4 to 10 carbon atoms, and more preferably α-olefins having 4 to 8 carbon atoms.

 グラフト型オレフィン系重合体[R1]は、主鎖を構成するエチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体の、ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる重量平均分子量(Mw)が、通常5,000~250,000であり、好ましくは、35,000~180,000であり、より好ましくは、40,000~140,000である。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合には、オレフィン系樹脂(β)が、後述するエチレン系重合体(α2)に対して優れた相容性を示す観点、および、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐白化性に優れる観点から、主鎖を構成するエチレン・プロピレン共重合体のMwは、好ましくは、50,000~250,000であり、より好ましくは、55,000~200,000であり、さらに好ましくは、60,000~150,000であり、とりわけ好ましくは、65,000~100,000であり、特に好ましくは、70,000~90,000であり、極めて好ましくは、72,000~82,000であある。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合には、オレフィン系樹脂(β)が、後述するエチレン系重合体(α2)に対して優れた相容性を示す観点、および、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐白化性に優れる観点から、主鎖を構成するエチレン・1-ブテン共重合体のMwは、好ましくは、30,000~120,000であり、より好ましくは、40,000~110,000であり、さらに好ましくは、50,000~100,000であり、とりわけ好ましくは、60,000~90,000であり、特に好ましくは、72,000~85,000である。
The graft type olefin polymer [R1] has a weight average molecular weight (Mw) of the ethylene-propylene copolymer or ethylene-1-butene copolymer constituting the main chain, which is determined by gel permeation chromatography (GPC) in terms of polyethylene, of usually 5,000 to 250,000, preferably 35,000 to 180,000, and more preferably 40,000 to 140,000.
When the main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer, from the viewpoint of the olefin resin (β) exhibiting excellent compatibility with the ethylene polymer (α2) described below and the viewpoint of the resin composition (X) and molded article containing the olefin resin (β) having excellent blushing resistance, the Mw of the ethylene-propylene copolymer constituting the main chain is preferably 50,000 to 250,000, more preferably 55,000 to 200,000, even more preferably 60,000 to 150,000, particularly preferably 65,000 to 100,000, particularly preferably 70,000 to 90,000, and extremely preferably 72,000 to 82,000.
When the main chain of the graft type olefin polymer [R1] is an ethylene/1-butene copolymer, from the viewpoint of the olefin resin (β) exhibiting excellent compatibility with the ethylene polymer (α2) described below and the viewpoint of the resin composition (X) and molded article containing the olefin resin (β) having excellent blushing resistance, the Mw of the ethylene/1-butene copolymer constituting the main chain is preferably 30,000 to 120,000, more preferably 40,000 to 110,000, even more preferably 50,000 to 100,000, particularly preferably 60,000 to 90,000, and particularly preferably 72,000 to 85,000.

 また、グラフト型オレフィン系重合体[R1]は、側鎖を構成する上記重合体または共重合体(側鎖を構成するプロピレン単独重合体、または、プロピレン・エチレン共重合体)の、ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる重量平均分子量(Mw)が、オレフィン系樹脂(β)が、後述するプロピレン系重合体(α1)に対して優れた相容性を示す観点、および、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐白化性に優れる観点から、好ましくは、5,000~50,000であり、より好ましくは、7,500~50,000であり、さらに好ましくは、10,000~50,000であり、とりわけ好ましくは、12,500~40,000であり、特に好ましくは、15,000~30,000である。 Furthermore, the weight-average molecular weight (Mw) of the polymer or copolymer (propylene homopolymer or propylene-ethylene copolymer constituting the side chain) constituting the graft olefin polymer [R1], as determined by gel permeation chromatography (GPC) as a polypropylene-equivalent value, is preferably 5,000 to 50,000, more preferably 7,500 to 50,000, even more preferably 10,000 to 50,000, particularly preferably 12,500 to 40,000, and especially preferably 15,000 to 30,000, from the viewpoint of ensuring that the olefin resin (β) exhibits excellent compatibility with the propylene polymer (α1) described below, and that the resin composition (X) and molded article containing the olefin resin (β) exhibit excellent whitening resistance.

 さらに、グラフト型オレフィン系重合体[R1]は、側鎖1本あたりの、ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる重量平均分子量(Mw)と、主鎖1本あたりの側鎖本数との積である合計重量平均分子量が、好ましくは、5,000~150,000であり、より好ましくは6,000~110,000であり、さらに好ましくは6,000~70,000であある。 Furthermore, the graft-type olefin polymer [R1] preferably has a total weight-average molecular weight, which is the product of the weight-average molecular weight (Mw) per side chain determined as a polypropylene equivalent value by gel permeation chromatography (GPC) and the number of side chains per main chain, of 5,000 to 150,000, more preferably 6,000 to 110,000, and even more preferably 6,000 to 70,000.

 グラフト型オレフィン系重合体[R1]の主鎖の重量平均分子量(Mw)、側鎖の重量平均分子量(Mw)、合計重量平均分子量のうちの一つ以上、好ましくは二つ以上、より好ましくはすべてが、上述した好ましい範囲を満たす場合には、それを含むオレフィン系樹脂(β)が、後述するプロピレン系重合体(α1)およびエチレン系重合体(α2)のいずれとも相容性に優れたものとなり、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れ、耐白化性にも優れる。 When one or more, preferably two or more, and more preferably all of the weight average molecular weight (Mw) of the main chain, the weight average molecular weight (Mw) of the side chain, and the total weight average molecular weight of the graft-type olefin-based polymer [R1] satisfy the preferred ranges described above, the olefin-based resin (β) containing it will have excellent compatibility with both the propylene-based polymer (α1) and the ethylene-based polymer (α2) described below, and the resin composition (X) and molded article containing the olefin-based resin (β) will have an excellent balance between impact resistance and elongation, or between impact resistance and strength, and will also have excellent whitening resistance.

 本発明のオレフィン系樹脂(β)は、グラフト型オレフィン系重合体[R1]を含み、下記要件(III)および(IV)を全て満たす。 The olefin resin (β) of the present invention contains a graft-type olefin polymer [R1] and satisfies both of the following requirements (III) and (IV).

(III):オレフィン系樹脂(β)中の、下記(i)~(iv)の成分の合計Pの含有量が、10~80質量%である。
(i)グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン単独重合体
(ii)グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン・エチレン共重合体
(iii)グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン単独重合体
(iv)グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン・エチレン共重合体
(III): The total P content of the following components (i) to (iv) in the olefin resin (β) is 10 to 80 mass %:
(i) A propylene homopolymer constituting the side chain of the graft-type olefin polymer [R1]. (ii) A propylene-ethylene copolymer constituting the side chain of the graft-type olefin polymer [R1]. (iii) A terminally unsaturated propylene homopolymer not constituting the graft-type olefin polymer [R1]. (iv) A terminally unsaturated propylene-ethylene copolymer not constituting the graft-type olefin polymer [R1].

 このオレフィン系樹脂(β)中のP(上記(i)~(iv)の成分を合計したもの)の含有量は、オレフィン系樹脂(β)が、後述するプロピレン系重合体(α1)およびエチレン系重合体(α2)のいずれとも相容性に優れる観点、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、好ましくは、10~70質量%であり、より好ましくは、10~60質量%であり、さらに好ましくは、15~55質量%である。 The content of P (the sum of the above components (i) to (iv)) in this olefin-based resin (β) is preferably 10 to 70% by mass, more preferably 10 to 60% by mass, and even more preferably 15 to 55% by mass, from the viewpoint of providing excellent compatibility of the olefin-based resin (β) with both the propylene-based polymer (α1) and the ethylene-based polymer (α2) described below, and from the viewpoint of providing an excellent balance between impact resistance and elongation or between impact resistance and strength in the resin composition (X) and molded articles containing the olefin-based resin (β), and from the viewpoint of providing excellent whitening resistance.

 本発明のオレフィン系樹脂(β)は、グラフト型オレフィン系重合体[R1]のみから構成されていてもよいが、グラフト型オレフィン系重合体[R1]以外の成分を含有してもよく、たとえば、グラフト型オレフィン系重合体[R1]を合成する際の未反応物または副生物である、グラフト型オレフィン系重合体[R1]を構成しないプロピレン単独重合体、プロピレン・エチレン共重合体などを、上記Pの一部として含有する場合がある。したがって、Pを構成する上記(i)~(iv)は通常、グラフト型オレフィン系重合体[R1]の側鎖の原料となる末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体に由来する成分であり、上記(iii)は通常、グラフト型オレフィン系重合体[R1]を合成する際に側鎖として取り込まず残存した末端不飽和プロピレン単独重合体であり、上記(iv)は通常、グラフト型オレフィン系重合体[R1]を合成する際に側鎖として取り込まず残存した末端不飽和プロピレン・エチレン共重合体である。たとえば、オレフィン系樹脂(β)を、後述するオレフィン系樹脂(β)の製造方法で製造した場合、上記(i)~(iv)を合計したものであるPは、側鎖原料に由来する成分の合計である。 The olefin resin (β) of the present invention may be composed solely of the graft olefin polymer [R1], but may also contain components other than the graft olefin polymer [R1]. For example, it may contain, as part of P, a propylene homopolymer or a propylene-ethylene copolymer that does not constitute the graft olefin polymer [R1] and is an unreacted or by-product of the synthesis of the graft olefin polymer [R1]. Therefore, the components (i) to (iv) constituting P are typically derived from terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer, which are the raw materials for the side chains of the graft olefin polymer [R1]. The component (iii) is typically a terminally unsaturated propylene homopolymer that remains without being incorporated as a side chain during the synthesis of the graft olefin polymer [R1], and the component (iv) is typically a terminally unsaturated propylene-ethylene copolymer that remains without being incorporated as a side chain during the synthesis of the graft olefin polymer [R1]. For example, when olefin resin (β) is produced by the method for producing olefin resin (β) described below, P, which is the sum of (i) to (iv) above, is the sum of components derived from side chain raw materials.

 オレフィン系樹脂(β)中の上記Pの含有量は、オレフィン系樹脂(β)の分析によって求めることができる。P以外の成分は主鎖に由来する成分であり、すなわち、Pと主鎖に由来する成分の合計量はオレフィン系樹脂(β)100質量%になるため、オレフィン系樹脂(β)が後述するオレフィン系樹脂(β)の製造方法により製造されたものである場合、側鎖の原料となる末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体の仕込み量と、得られたオレフィン系樹脂(β)の量との差分から算出することができる。また、上記Pの含有量は、実施例に記載の方法で、オレフィン系樹脂(β)を分析して算出することもできる。なお、オレフィン系樹脂(β)の量と側鎖原料の仕込み量との差分から算出した上記Pの含有量と、オレフィン系樹脂(β)を分析して算出した上記Pの含有量とは、本発明者の知見によれば極めて近似した値となるため、いずれの方法により求めてもよく、後述する実施例において上記Pの含有量は、オレフィン系樹脂(β)の量と側鎖原料の仕込み量との差分から算出している。 The P content in the olefin resin (β) can be determined by analyzing the olefin resin (β). Components other than P are derived from the main chain; that is, the total amount of P and components derived from the main chain makes up 100% by mass of the olefin resin (β). Therefore, when the olefin resin (β) is produced by the olefin resin (β) production method described below, the P content can be calculated from the difference between the amount of terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer used as the side chain raw material and the amount of the resulting olefin resin (β). The P content can also be calculated by analyzing the olefin resin (β) using the method described in the Examples. The inventors' findings indicate that the P content calculated from the difference between the amount of the olefin resin (β) and the amount of the side chain raw material is very similar to the P content calculated by analyzing the olefin resin (β). Therefore, either method may be used. In the Examples described below, the P content is calculated from the difference between the amount of the olefin resin (β) and the amount of the side chain raw material.

(IV):135℃のデカリン中で測定した極限粘度[η]が、0.5~5.0dL/gである。
 本発明のオレフィン系樹脂(β)の135℃のデカリン中で測定した極限粘度[η]は、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、耐白化性に優れる観点、樹脂組成物および、良好な成形加工性に優れる観点から、好ましくは、0.5~4.0dL/gであり、より好ましくは、0.5~3.0dL/gであり、さらに好ましくは、0.7~3.0dL/gである。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、好ましくは、0.7~2.0dL/gであり、より好ましくは、0.7~1.6dL/gであり、さらに好ましくは、0.9~1.35dL/gであり、とりわけ好ましくは、0.9~1.25dL/gである。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、好ましくは、0.5~3.0dL/gであり、より好ましくは、0.5~2.0dL/gであり、さらに好ましくは、0.5~1.25dL/gである。
(IV): The intrinsic viscosity [η] measured in decalin at 135°C is 0.5 to 5.0 dL/g.
The intrinsic viscosity [η] of the olefin resin (β) of the present invention measured in decalin at 135°C is preferably 0.5 to 4.0 dL/g, more preferably 0.5 to 3.0 dL/g, and even more preferably 0.7 to 3.0 dL/g, from the viewpoint of providing a resin composition (X) and a molded article containing the olefin resin (β) with an excellent balance between impact resistance and elongation, or a balance between impact resistance and strength, excellent whitening resistance, and excellent resin composition and molding processability.
When the main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer, the viscosity is preferably 0.7 to 2.0 dL/g, more preferably 0.7 to 1.6 dL/g, even more preferably 0.9 to 1.35 dL/g, and particularly preferably 0.9 to 1.25 dL/g.
When the main chain of the graft type olefin polymer [R1] is an ethylene-1-butene copolymer, the viscosity is preferably 0.5 to 3.0 dL/g, more preferably 0.5 to 2.0 dL/g, and even more preferably 0.5 to 1.25 dL/g.

 本発明のオレフィン系樹脂(β)は、下記要件(V)を満たすことが好ましい。
(V):示差走査熱量分析(DSC)によって測定された融点(Tm)が-40~165℃である。
 本発明のオレフィン系樹脂(β)の示差走査熱量分析(DSC)によって測定されたTmは、より好ましくは-30~165℃、さらに好ましくは0~165℃の範囲にあることが望ましい。
The olefin resin (β) of the present invention preferably satisfies the following requirement (V).
(V): The melting point (Tm) measured by differential scanning calorimetry (DSC) is −40 to 165° C.
The Tm of the olefin resin (β) of the present invention measured by differential scanning calorimetry (DSC) is more preferably in the range of -30 to 165°C, and even more preferably in the range of 0 to 165°C.

 DSC測定において、吸熱ピークが複数ある場合は、低温側と高温側の両方の吸熱ピークの温度が、要件(V)における融点(Tm)である。
 オレフィン系樹脂(β)は、グラフト型オレフィン系重合体[R1]を含むため、通常、融点ピークを2つ有する。上記範囲に観測される低温側のTmは、オレフィン系樹脂(β)を構成するグラフト型オレフィン系重合体[R1]の主鎖に起因し、高温側のTmは、オレフィン系樹脂(β)を構成するグラフト型オレフィン系重合体[R1]の側鎖に起因している。
 Tmが上記範囲にあることで、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、後述するプロピレン系重合体(α1)およびエチレン系重合体(α2)のいずれとも相容性に優れたものとなり、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れ、さらに耐白化性に優れる。
 上記範囲のTmに調整する方法として、後述する工程(A)および(B)において、重合温度、重合圧力やエチレンと、プロピレンまたは1-ブテンのフィード量の比率を調整する方法が挙げられる。
In the DSC measurement, when there are multiple endothermic peaks, the temperatures of both the lower and higher endothermic peaks are the melting point (Tm) in requirement (V).
The olefin resin (β) contains the graft type olefin polymer [R1] and therefore usually has two melting point peaks. The lower Tm observed in the above range is due to the main chain of the graft type olefin polymer [R1] constituting the olefin resin (β), and the higher Tm is due to the side chain of the graft type olefin polymer [R1] constituting the olefin resin (β).
When Tm is within the above range, the resin composition (X) containing the olefin resin (β) and the molded article thereof become excellent in compatibility with both the propylene-based polymer (α1) and the ethylene-based polymer (α2) described later, and the resin composition (X) containing the olefin resin (β) and the molded article thereof become excellent in balance between impact resistance and elongation or between impact resistance and strength, and further become excellent in whitening resistance.
Examples of a method for adjusting Tm within the above range include a method of adjusting the polymerization temperature, polymerization pressure, or the ratio of the feed amounts of ethylene to propylene or 1-butene in steps (A) and (B) described below.

 本発明のオレフィン系樹脂(β)は、ASTM D1238に準拠して190℃、荷重2.16kgで測定されたメルトフローレート(MFR)が、0.01~100g/10分であることが好ましい。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、オレフィン系樹脂(β)のMFRは、より好ましくは、0.01~80g/10分であり、さらに好ましくは、0.01~50g/10分であり、とりわけ好ましくは、0.01~30g/10分であり、特に好ましくは、0.5~30g/10分であり、極めて好ましくは、2.0~28g/10分である。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、オレフィン系樹脂(β)のMFRは、より好ましくは、2.2~50g/10分であり、さらに好ましくは、2.5~30g/10分であり、とりわけ好ましくは、2.5~10g/10分であり、特に好ましくは、2.5~8.5g/10分である。
 なお、オレフィン系樹脂(β)のMFRは、製造条件を調整することにより所望の値とすることができる。例えば、後述する工程(A)および(B)において、重合温度、重合圧力、水素供給量などを調整する方法が挙げられる。具体的には、例えば、オレフィン系樹脂(β)を重合する際のエチレン、プロピレンおよび1-ブテンのフィード量に対する、水素の供給量を多くすることでMFRを高くすることが可能であり、エチレン、プロピレンおよび1-ブテンのフィード量に対する水素の供給量を少なくすることでMFRを低くすることが可能である。
 オレフィン系樹脂(β)のMFRがこのような範囲を満たす場合には、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れ、耐白化性に優れ、良好な成形加工性に優れるため好ましい。
The olefin resin (β) of the present invention preferably has a melt flow rate (MFR) of 0.01 to 100 g/10 min, measured at 190° C. under a load of 2.16 kg in accordance with ASTM D1238.
When the main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer, the MFR of the olefin resin (β) is more preferably 0.01 to 80 g/10 min, even more preferably 0.01 to 50 g/10 min, particularly preferably 0.01 to 30 g/10 min, particularly preferably 0.5 to 30 g/10 min, and extremely preferably 2.0 to 28 g/10 min.
When the main chain of the graft type olefin polymer [R1] is an ethylene-1-butene copolymer, the MFR of the olefin resin (β) is more preferably 2.2 to 50 g/10 min, even more preferably 2.5 to 30 g/10 min, particularly preferably 2.5 to 10 g/10 min, and particularly preferably 2.5 to 8.5 g/10 min.
The MFR of the olefin resin (β) can be adjusted to a desired value by adjusting the production conditions. For example, methods include adjusting the polymerization temperature, polymerization pressure, hydrogen supply amount, etc. in steps (A) and (B) described below. Specifically, for example, the MFR can be increased by increasing the amount of hydrogen supplied relative to the amounts of ethylene, propylene, and 1-butene fed when polymerizing the olefin resin (β), and the MFR can be decreased by decreasing the amount of hydrogen supplied relative to the amounts of ethylene, propylene, and 1-butene fed.
When the MFR of the olefin-based resin (β) satisfies such a range, the resin composition (X) and the molded article containing the olefin-based resin (β) have an excellent balance between impact resistance and elongation, or between impact resistance and strength, excellent whitening resistance, and excellent molding processability, which is preferable.

 本発明のオレフィン系樹脂(β)は、示差走査熱量分析(DSC)によって測定されたガラス転移温度(Tg)が、-75~-40℃であることが好ましい。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、オレフィン系樹脂(β)のTgは、より好ましくは、-70~-45℃であり、さらに好ましくは、-65~-45℃であり、とりわけ好ましくは、-60~-50℃であり、特に好ましくは、-57~-51℃である。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、オレフィン系樹脂(β)のTgは、より好ましくは、-72~-45℃であり、さらに好ましくは、-70~-50℃であり、とりわけ好ましくは、-70~-58℃である。
 オレフィン系樹脂(β)のTgがこのような範囲を満たす場合には、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れ、耐白化性に優れる観点、良好な成形加工性に優れるため好ましい。
The olefin resin (β) of the present invention preferably has a glass transition temperature (Tg) of −75 to −40° C. as measured by differential scanning calorimetry (DSC).
When the main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer, the Tg of the olefin resin (β) is more preferably −70 to −45° C., even more preferably −65 to −45° C., particularly preferably −60 to −50° C., and particularly preferably −57 to −51° C.
When the main chain of the graft type olefin polymer [R1] is an ethylene-1-butene copolymer, the Tg of the olefin resin (β) is more preferably −72 to −45° C., even more preferably −70 to −50° C., and particularly preferably −70 to −58° C.
When the Tg of the olefin-based resin (β) satisfies such a range, the resin composition (X) and the molded article containing the olefin-based resin (β) have an excellent balance between impact resistance and elongation, or between impact resistance and strength, and are excellent in whitening resistance, which is preferable because they have excellent molding processability.

 本発明のオレフィン系樹脂(β)は、JISK7112に準拠して23℃の条件で測定した密度(密度勾配管法によって測定された密度)が、好ましくは、850~950kg/mであり、より好ましくは、850~925kg/mであり、さらに好ましくは860~900kg/mである。
 なお、オレフィン系樹脂(β)の密度は、オレフィン系樹脂(β)製造条件を調整することにより所望の値とすることができる。例えば、後述する工程(B)において、オレフィン系樹脂(β)を重合する際のエチレンと、プロピレンまたは1-ブテンのフィード量の比率を変えることにより、オレフィン系樹脂(β)の密度を所望の値に調整可能である。具体的には、エチレンのフィード量に対してプロピレンまたは1-ブテンのフィード量を多くすることにより、密度を低くすることが可能であり、エチレンのフィード量に対してプロピレンまたは1-ブテンのフィード量を少なくすることにより、密度を高くすることが可能である。他には例えば、主鎖の含量と上記Pの含量の比率を変えることにより、オレフィン系樹脂(β)の密度を所望の値に調整可能である。具体的には、主鎖の密度が側鎖の密度より低い場合は主鎖の含量を多くすることにより密度を低くすることが可能であり、側鎖の密度が主鎖の密度より低い場合は上記Pの含量を多くすることにより密度を低くすることが可能であり、主鎖の密度が側鎖の密度より高い場合は主鎖の含量を多くすることにより密度を高くすることが可能であり、側鎖の密度が主鎖の密度より高い場合は上記Pの含量を多くすることにより密度を高くすることが可能である。
 オレフィン系樹脂(β)の密度がこのような範囲を満たす場合には、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れ、耐白化性に優れるため好ましい。
The olefin resin (β) of the present invention has a density measured at 23°C in accordance with JIS K7112 (density measured by a density gradient tube method) of preferably 850 to 950 kg/ m3 , more preferably 850 to 925 kg/ m3 , and even more preferably 860 to 900 kg/ m3 .
The density of the olefin resin (β) can be adjusted to a desired value by adjusting the production conditions for the olefin resin (β). For example, in step (B) described below, the density of the olefin resin (β) can be adjusted to a desired value by changing the ratio of the feed amounts of ethylene and propylene or 1-butene when polymerizing the olefin resin (β). Specifically, the density can be lowered by increasing the feed amount of propylene or 1-butene relative to the feed amount of ethylene, and the density can be increased by decreasing the feed amount of propylene or 1-butene relative to the feed amount of ethylene. Alternatively, the density of the olefin resin (β) can be adjusted to a desired value by changing the ratio of the main chain content to the P content. Specifically, when the density of the main chain is lower than that of the side chain, the density can be lowered by increasing the content of the main chain; when the density of the side chain is lower than that of the main chain, the density can be lowered by increasing the content of the P; when the density of the main chain is higher than that of the side chain, the density can be increased by increasing the content of the main chain; and when the density of the side chain is higher than that of the main chain, the density can be increased by increasing the content of the P.
When the density of the olefin-based resin (β) satisfies such a range, the resin composition (X) and the molded article containing the olefin-based resin (β) have an excellent balance between impact resistance and elongation, or between impact resistance and strength, and are therefore excellent in whitening resistance, which is preferable.

 本発明のオレフィン系樹脂(β)は、グラフト型オレフィン系重合体[R1]を含むオレフィン系樹脂(β)中の、エチレンに由来する構造単位、プロピレンまたは1-ブテンに由来する構造単位、および、エチレンに由来する構造単位およびプロピレンまたは1-ブテンに由来する構造単位以外の構造単位(その他の構造単位)の合計含有量を100質量%としたときに、エチレンに由来する構造単位を、後述するプロピレン系重合体(α1)およびエチレン系重合体(α2)との相容性の観点から、好ましくは10~92質量%、より好ましくは15~86質量%、さらに好ましくは20~80質量%、特に好ましくは20~70質量%含有する。 In terms of compatibility with the propylene-based polymer (α1) and ethylene-based polymer (α2) described below, the olefin-based resin (β) of the present invention preferably contains 10 to 92 mass%, more preferably 15 to 86 mass%, even more preferably 20 to 80 mass%, and particularly preferably 20 to 70 mass%, of structural units derived from ethylene, when the total content of structural units derived from ethylene, structural units derived from propylene or 1-butene, and structural units other than structural units derived from ethylene and structural units derived from propylene or 1-butene (other structural units) in the olefin-based resin (β) containing the graft-type olefin-based polymer [R1] is taken as 100 mass%.

 オレフィン系樹脂(β)中にグラフト型オレフィン系重合体[R1]が含まれることは、オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖部分(エチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体)および側鎖部分(プロピレン単独重合体、または、プロピレン・エチレン共重合体)の含有量比およびGPCのピーク分離を組み合わせることにより確認することができる。例えばGPCを用いて測定した分子量分布曲線からピーク分離を行うことで、各部分の構成割合を求めることができ、そこからグラフト型オレフィン系重合体[R1]の生成を確認することができる。このほか種々分析手法を用いることにより確認することができ、確認の手段は特段限定されるものではない。 The presence of grafted olefin polymer [R1] in olefin resin (β) can be confirmed by combining the content ratio of the main chain portion (ethylene-propylene copolymer or ethylene-1-butene copolymer) and the side chain portion (propylene homopolymer or propylene-ethylene copolymer) of the grafted olefin polymer [R1] in olefin resin (β) with GPC peak separation. For example, by performing peak separation on a molecular weight distribution curve measured using GPC, the constituent proportions of each portion can be determined, from which the formation of grafted olefin polymer [R1] can be confirmed. Various other analytical methods can also be used to confirm this, and the means of confirmation are not particularly limited.

 本発明のオレフィン系樹脂(β)は、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・プロピレン共重合体は、エチレンに由来する構造単位の含有量が51~99モル%、プロピレンに由来する構造単位の含有量が1~49モル%であり、好ましくは、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・プロピレン共重合体は、エチレンに由来する構造単位の含有量が、70~99モル%であり、プロピレンに由来する構造単位の含有量が、1~30モル%である共重合体であり、より好ましくは、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・プロピレン共重合体のエチレンに由来する構造単位の含有量が、75~85モル%であり、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・プロピレン共重合体のプロピレンに由来する構造単位の含有量が、15~25モル%であり、135℃のデカリン中で測定した、オレフィン系樹脂(β)の極限粘度[η]が、0.9~1.25dL/gである。 In the olefin resin (β) of the present invention, when the main chain of the graft-type olefin polymer [R1] is an ethylene-propylene copolymer, the ethylene-propylene copolymer that is the main chain of the graft-type olefin polymer [R1] has a content of structural units derived from ethylene of 51 to 99 mol % and a content of structural units derived from propylene of 1 to 49 mol %, and preferably, the ethylene-propylene copolymer that is the main chain of the graft-type olefin polymer [R1] has a content of structural units derived from ethylene of 70 to 99 mol % and a content of structural units derived from propylene of 1 to 49 mol %. The graft-type olefin polymer [R1] is a copolymer having a content of structural units derived from ethylene of 1 to 30 mol %, and more preferably, the ethylene-propylene copolymer that forms the main chain of the graft-type olefin polymer [R1] has a content of structural units derived from ethylene of 75 to 85 mol %, the ethylene-propylene copolymer that forms the main chain of the graft-type olefin polymer [R1] has a content of structural units derived from propylene of 15 to 25 mol %, and the olefin resin (β) has an intrinsic viscosity [η] of 0.9 to 1.25 dL/g as measured in decalin at 135°C.

 また、本発明のオレフィン系樹脂(β)は、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、より好ましくは、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・1-ブテン共重合体のエチレンに由来する構造単位の含有量が、70~90モル%であり、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・1-ブテン共重合体の1-ブテンに由来する構造単位の含有量が、10~30モル%であり、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・1-ブテン共重合体の、ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる重量平均分子量(Mw)が、30,000~120,000であり、さらに、下記の要件A~要件Cの少なくとも1つを満たすことも好ましい。
・要件A:ASTM D1238に準拠して190℃、荷重2.16kgで測定された、オレフィン系樹脂(β)のメルトフローレート(MFR)が、2.5~30g/10分である。
・要件B:グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・1-ブテン共重合体のエチレンに由来する構造単位の含有量が、78~87モル%であり、グラフト型オレフィン系重合体[R1]の主鎖であるエチレン・1-ブテン共重合体の1-ブテンに由来する構造単位の含有量が、13~22モル%である。
・要件C:135℃のデカリン中で測定した、オレフィン系樹脂(β)の極限粘度[η]が、0.5~1.25dL/gである。
Furthermore, when the main chain of the graft type olefin polymer [R1] of the olefin resin (β) of the present invention is an ethylene-1-butene copolymer, it is more preferable that the content of structural units derived from ethylene in the ethylene-1-butene copolymer that is the main chain of the graft type olefin polymer [R1] is 70 to 90 mol %, the content of structural units derived from 1-butene in the ethylene-1-butene copolymer that is the main chain of the graft type olefin polymer [R1] is 10 to 30 mol %, and the weight average molecular weight (Mw) of the ethylene-1-butene copolymer that is the main chain of the graft type olefin polymer [R1], as determined by gel permeation chromatography (GPC) in terms of polyethylene, is 30,000 to 120,000, and further it is preferable that the olefin resin (β) satisfies at least one of the following requirements A to C:
Requirement A: The melt flow rate (MFR) of the olefin resin (β) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 2.5 to 30 g/10 min.
Requirement B: The content of structural units derived from ethylene in the ethylene-1-butene copolymer that is the main chain of the graft-type olefin polymer [R1] is 78 to 87 mol %, and the content of structural units derived from 1-butene in the ethylene-1-butene copolymer that is the main chain of the graft-type olefin polymer [R1] is 13 to 22 mol %.
Requirement C: The intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135°C is 0.5 to 1.25 dL/g.

<オレフィン系樹脂(β)の製造方法>
 オレフィン系樹脂(β)は、たとえば下記工程(A)および工程(B)の各工程を含む製造方法により製造される。
工程(A):ジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A]を含むオレフィン重合用触媒の存在下で、プロピレンを重合して末端不飽和ポリプロピレンを製造する工程、または、プロピレンとエチレンとを共重合して末端不飽和プロピレン・エチレン共重合体を製造する工程。
工程(B):下記一般式[B]で表される架橋メタロセン化合物を含むオレフィン重合用触媒の存在下で、工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよびプロピレンとを共重合する工程、または、工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよび1-ブテンとを共重合する工程。
<Method for producing olefin-based resin (β)>
The olefin resin (β) is produced, for example, by a production method including the following steps (A) and (B).
Step (A): A step of polymerizing propylene in the presence of an olefin polymerization catalyst containing a transition metal compound [A] of Group 4 of the periodic table, which contains a ligand having a dimethylsilylbisindenyl skeleton, to produce a terminally unsaturated polypropylene, or a step of copolymerizing propylene and ethylene to produce a terminally unsaturated propylene-ethylene copolymer.
Step (B): A step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene, in the presence of an olefin polymerization catalyst containing a bridged metallocene compound represented by the following general formula [B]:

(式[B]中、R1、R2、R3、R4、R5、R8、R9およびR12は、それぞれ独立して、水素原子、炭化水素基、ケイ素含有基またはケイ素含有基以外のヘテロ原子含有基を示し、R1~R4のうち相互に隣り合う二つの基同士は互いに結合して環を形成していてもよい。R6およびR11は、水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R7およびR10は、水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R6およびR7は互いに結合して環を形成していてもよく、R10およびR11は互いに結合して環を形成していてもよく;ただし、R6、R7、R10およびR11が全て水素原子であることはない。R13およびR14はそれぞれ独立にアリール基を示す。Y1は炭素原子またはケイ素原子を示す。M1はジルコニウム原子またはハフニウム原子を示す。Qはハロゲン原子、炭化水素基、ハロゲン化炭化水素基、炭素原子数4~10の中性の共役または非共役ジエン、アニオン配位子または孤立電子対で配位可能な中性配位子を示し、jは1~4の整数を示し、jが2以上の整数の場合は複数あるQはそれぞれ同一でも異なっていてもよい。) (In formula [B], R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 and R 12 each independently represent a hydrogen atom, a hydrocarbon group, a silicon-containing group or a heteroatom-containing group other than a silicon-containing group, and any two adjacent groups among R 1 to R 4 may be bonded to each other to form a ring. R 6 and R 11 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group and a heteroatom-containing group other than a silicon-containing group, R 7 and R 10 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group and a heteroatom-containing group other than a silicon-containing group, R 6 and R 7 may be bonded to each other to form a ring, and R 10 and R 11 may be bonded to each other to form a ring; provided that R 6 , R 7 , R 10 and R 11 are not all hydrogen atoms. R 13 and R 14 each independently represent an aryl group. Y1 represents a carbon atom or a silicon atom. M1 represents a zirconium atom or a hafnium atom. Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer of 1 to 4, and when j is an integer of 2 or greater, multiple Qs may be the same or different.

 以下、(A)、(B)の工程について順に説明する。
〔工程(A)〕
 工程(A)は、グラフト型オレフィン系重合体[R1]の側鎖の原料となる末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体を製造する工程であって、ジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A]を含むオレフィン重合用触媒の存在下で、プロピレンを重合して末端不飽和ポリプロピレンを製造する工程、または、プロピレンとエチレンとを共重合して末端不飽和プロピレン・エチレン共重合体を製造する工程である。
Steps (A) and (B) will be described below in order.
[Process (A)]
Step (A) is a step for producing a terminally unsaturated polypropylene or a terminally unsaturated propylene-ethylene copolymer, which is a raw material for the side chain of the graft-type olefin polymer [R1], and is a step for producing a terminally unsaturated polypropylene by polymerizing propylene in the presence of an olefin polymerization catalyst containing a transition metal compound [A] of Group 4 of the periodic table, which contains a ligand having a dimethylsilylbisindenyl skeleton, or a step for producing a terminally unsaturated propylene-ethylene copolymer by copolymerizing propylene and ethylene.

[遷移金属化合物[A]]
 工程(A)では、ジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A](以下、単に遷移金属化合物[A]ともいう)を含むオレフィン重合用触媒が用いられる。遷移金属化合物[A]は、プロピレンの重合またはプロピレンとエチレンとの共重合を行う重合用触媒として機能し、後述する触媒成分(C)と組み合わせて用いることでより好適に機能する。
[Transition metal compound [A]]
In step (A), an olefin polymerization catalyst is used, which contains a transition metal compound [A] of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton (hereinafter, also simply referred to as transition metal compound [A]). The transition metal compound [A] functions as a polymerization catalyst for polymerizing propylene or copolymerizing propylene and ethylene, and functions more favorably when used in combination with catalyst component (C) described below.

 遷移金属化合物[A]としては、ジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物であればいずれも用いることができるが、たとえば特開平6-100579、特表2001-525461、特開2005-336091、特開2009-299046、特開平11-130807、特開2008-285443等により開示されている化合物を好適に用いることができる。 As the transition metal compound [A], any transition metal compound of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton can be used. For example, compounds disclosed in JP-A-6-100579, JP-A-2001-525461, JP-A-2005-336091, JP-A-2009-299046, JP-A-11-130807, JP-A-2008-285443, etc. can be suitably used.

 上記遷移金属化合物[A]としてより具体的には、架橋ビス(インデニル)ジルコノセン類またはハフノセン類からなる群から選択される化合物を好適な例として挙げることができる。より好ましくは、ジメチルシリル架橋ビス(インデニル)ジルコノセンまたはハフノセンである。さらに好ましくは、ジメチルシリル架橋ビス(インデニル)ジルコノセンであり、ジルコノセンを選択することで、所望のグラフト型オレフィン系重合体[R1]を含むオレフィン系樹脂(β)を効率よく製造することができる。 More specifically, preferred examples of the transition metal compound [A] include compounds selected from the group consisting of bridged bis(indenyl)zirconocenes and hafnocenes. Dimethylsilyl-bridged bis(indenyl)zirconocene or hafnocenes are more preferred. Dimethylsilyl-bridged bis(indenyl)zirconocene is even more preferred. By selecting the zirconocene, an olefin resin (β) containing the desired graft-type olefin polymer [R1] can be efficiently produced.

 より具体的には、ジメチルシリルビス{1-(2-n-プロピル-4-(9-フェナントリル)インデニル)}ジルコニウムジクロリド、ジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジクロリド、ジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジメチル等を好適な化合物として用いることができる。
 以上のような遷移金属化合物[A]は、1種単独でまたは2種以上組み合わせて用いられる。
More specifically, dimethylsilylbis{1-(2-n-propyl-4-(9-phenanthryl)indenyl)}zirconium dichloride, dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride, dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dimethyl, and the like can be used as suitable compounds.
The above-mentioned transition metal compounds [A] may be used singly or in combination of two or more.

[重合用触媒]
 工程(A)で用いるオレフィン重合用触媒は、上述したジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A]を含んでいればよく、特に限定されるものではないが、該遷移金属化合物[A]に加えて、(C1)有機金属化合物、(C2)有機アルミニウムオキシ化合物、および(C3)遷移金属化合物[A]と反応してイオン対を形成する化合物、から選ばれる触媒成分(C)を含むことが好ましい。触媒成分(C)の詳細は後述するとおりである。
[Polymerization catalyst]
The olefin polymerization catalyst used in step (A) is not particularly limited as long as it contains the above-mentioned transition metal compound [A] of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton, but preferably contains, in addition to the transition metal compound [A], a catalyst component (C) selected from (C1) an organometallic compound, (C2) an organoaluminumoxy compound, and (C3) a compound that reacts with the transition metal compound [A] to form an ion pair. Details of the catalyst component (C) are as described below.

[工程(A)]
 工程(A)におけるプロピレンの重合またはプロピレンとエチレンとの共重合は、上記重合用触媒の存在下で、オレフィンを重合または共重合する公知の(共)重合法により好適に行うことができる。重合条件については、オレフィン系ポリマーを製造する溶液重合プロセスを用いればよく、特に限定されないが、たとえば、脂肪族炭化水素または芳香族炭化水素を重合溶媒として用いて、上記遷移金属化合物[A]を含むオレフィン重合用触媒の存在下に、プロピレンを単独で重合するか、またはプロピレンとエチレンとを共重合し、重合反応液を得る工程であることが好ましい。
[Step (A)]
The polymerization of propylene or the copolymerization of propylene and ethylene in step (A) can be suitably carried out by a known (co)polymerization method for polymerizing or copolymerizing an olefin in the presence of the above-mentioned polymerization catalyst. The polymerization conditions are not particularly limited as long as a solution polymerization process for producing an olefin polymer is used, but for example, a step in which propylene is polymerized alone or propylene and ethylene are copolymerized using an aliphatic hydrocarbon or aromatic hydrocarbon as a polymerization solvent in the presence of an olefin polymerization catalyst containing the above-mentioned transition metal compound [A] to obtain a polymerization reaction liquid is preferred.

 工程(A)の重合溶媒としては、例えば、脂肪族炭化水素、芳香族炭化水素などが挙げられる。具体的には、プロパン、ブタン、ペンタン、ヘキサン、ヘプタン、オクタン、デカン、ドデカン、灯油などの脂肪族炭化水素、シクロペンタン、シクロヘキサン、メチルシクロペンタンなどの脂環族炭化水素、ベンゼン、トルエン、キシレンなどの芳香族炭化水素、エチレンクロリド、クロルベンゼン、ジクロロメタンなどのハロゲン化炭化水素が挙げられ、これらを1種単独で、あるいは2種以上組み合わせて用いることができる。また、工程(A)の重合溶媒は、後述する工程(B)の重合溶媒と同一でも異なっていても
よい。
Examples of the polymerization solvent for step (A) include aliphatic hydrocarbons and aromatic hydrocarbons. Specific examples include aliphatic hydrocarbons such as propane, butane, pentane, hexane, heptane, octane, decane, dodecane, and kerosene; alicyclic hydrocarbons such as cyclopentane, cyclohexane, and methylcyclopentane; aromatic hydrocarbons such as benzene, toluene, and xylene; and halogenated hydrocarbons such as ethylene chloride, chlorobenzene, and dichloromethane. These may be used alone or in combination of two or more. The polymerization solvent for step (A) may be the same as or different from the polymerization solvent for step (B) described below.

 工程(A)の重合温度は、15℃~200℃の範囲が好ましく、より好ましくは、20℃~150℃の範囲である。
 工程(A)の重合圧力は、通常は常圧~10MPaゲージ圧、好ましくは常圧~5MPaゲージ圧の条件下であり、重合反応は、回分式、半連続式、連続式のいずれの方法においても行うことができる。
 工程(A)の反応時間(重合が連続法で実施される場合には平均滞留時間)は、触媒濃度、重合温度などの条件によっても異なるが、通常0.5分間~5時間、好ましくは5分間~3時間である。
The polymerization temperature in step (A) is preferably in the range of 15°C to 200°C, more preferably in the range of 20°C to 150°C.
The polymerization pressure in step (A) is usually from atmospheric pressure to 10 MPa gauge pressure, preferably from atmospheric pressure to 5 MPa gauge pressure, and the polymerization reaction can be carried out by any of a batch system, a semi-continuous system, and a continuous system.
The reaction time in step (A) (average residence time when the polymerization is carried out by a continuous method) varies depending on conditions such as catalyst concentration and polymerization temperature, but is usually 0.5 minutes to 5 hours, preferably 5 minutes to 3 hours.

 工程(A)での重合あるいは共重合に際しては、プロピレンを単独で、またはプロピレンとエチレンとを、プロピレン量が80~100モル%、エチレン量が0~20モル%となる割合で供給することが好ましい。また、工程(A)では、得られる末端不飽和ポリプロピレンあるいは末端不飽和プロピレン・エチレン共重合体の、ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる重量平均分子量(Mw)が、5,000~50,000の範囲となる条件で重合または共重合を行うことが望ましい。 During the polymerization or copolymerization in step (A), it is preferable to supply propylene alone or propylene and ethylene in proportions such that the propylene content is 80 to 100 mol % and the ethylene content is 0 to 20 mol %. Furthermore, in step (A), it is desirable to carry out the polymerization or copolymerization under conditions such that the weight average molecular weight (Mw) of the resulting terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer, as determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000.

 工程(A)で得られる末端不飽和ポリプロピレンあるいは末端不飽和プロピレン・エチレン共重合体の分子量は、重合系内に水素を存在させるか、または重合温度を変化させることによっても調節することができる。また、後述の触媒成分(C)の使用によって調節することもでき、たとえば、トリイソブチルアルミニウム、メチルアルミノキサン、ジエチル亜鉛等の使用が挙げられる。水素を添加する場合、その量はオレフィン1kgあたり0.001~100NL程度が適当である。末端のビニル基の含有量向上のためには、無水素条件で行うことが好ましい。 The molecular weight of the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer obtained in step (A) can be adjusted by adding hydrogen to the polymerization system or by changing the polymerization temperature. It can also be adjusted by using catalyst component (C), described below; examples include the use of triisobutylaluminum, methylaluminoxane, and diethylzinc. If hydrogen is added, the amount is appropriately about 0.001 to 100 NL per kg of olefin. To increase the terminal vinyl group content, it is preferable to carry out the reaction in the absence of hydrogen.

 工程(A)で生成される末端不飽和ポリプロピレンあるいは末端不飽和プロピレン・エチレン共重合体における、末端ビニル率(全不飽和炭素-炭素結合に対するビニル基数の割合)は、通常は40%以上、好ましくは50%、より好ましくは60%以上である。
 また、工程(A)で生成される末端不飽和ポリプロピレンあるいは末端不飽和プロピレン・エチレン共重合体における、末端ビニル基の割合は、1000炭素原子あたり、通常0.1~15個であるが、好ましくは、0.4~15個である。
The terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) has a terminal vinyl ratio (the ratio of the number of vinyl groups to the total number of unsaturated carbon-carbon bonds) of usually 40% or more, preferably 50% or more, and more preferably 60% or more.
The proportion of terminal vinyl groups in the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) is usually 0.1 to 15, and preferably 0.4 to 15, terminal vinyl groups per 1,000 carbon atoms.

 末端ビニル率(全不飽和炭素-炭素結合に対するビニル基数の割合)および、1000炭素原子あたりの末端ビニル基の割合が少ない場合、後工程(B)において、末端不飽和ポリプロピレンあるいは末端不飽和プロピレン・エチレン共重合体(具体的には片末端にビニル基をもつプロピレン単独重合体あるいはプロピレン・エチレン共重合体)の主鎖への導入量が低くなり、グラフト型オレフィン系重合体[R1]の生成量が少なくなるため所望の効果が得られない場合がある。 If the terminal vinyl ratio (ratio of the number of vinyl groups to all unsaturated carbon-carbon bonds) and the ratio of terminal vinyl groups per 1,000 carbon atoms are low, the amount of terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer (specifically, propylene homopolymer or propylene-ethylene copolymer having a vinyl group at one end) introduced into the main chain in the subsequent step (B) will be low, resulting in a low amount of graft-type olefin polymer [R1] produced, and the desired effect may not be achieved.

 末端ビニル率(全不飽和炭素-炭素結合に対するビニル基数の割合)および、1000炭素原子あたりの末端ビニル基の割合は、H-NMR測定によるポリマー構造解析により常法にて算出することができる。 The terminal vinyl ratio (the ratio of the number of vinyl groups to all unsaturated carbon-carbon bonds) and the ratio of terminal vinyl groups per 1000 carbon atoms can be calculated by a conventional method using polymer structure analysis by 1 H-NMR measurement.

〔工程(B)〕
 工程(B)は、上記一般式[B]で表される架橋メタロセン化合物(遷移金属化合物[B])を含むオレフィン重合用触媒の存在下で、上記工程(A)で製造された末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよびプロピレンとを共重合する工程、または、工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよび1-ブテンとを共重合する工程である。
[Process (B)]
Step (B) is a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene, in the presence of an olefin polymerization catalyst containing a bridged metallocene compound (transition metal compound [B]) represented by the general formula [B] above.

[架橋メタロセン化合物]
 工程(B)で用いられる架橋メタロセン化合物は、下記一般式[B]で表される化合物である。
[Bridged Metallocene Compound]
The bridged metallocene compound used in step (B) is a compound represented by the following general formula [B].

 式[B]中、R1、R2、R3、R4、R5、R8、R9およびR12はそれぞれ独立に水素原子、炭化水素基、ケイ素含有基またはケイ素含有基以外のヘテロ原子含有基を示し、R1~R4のうち隣接する二つの基同士は互いに結合して環を形成していてもよい。 In formula [B], R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 and R 12 each independently represent a hydrogen atom, a hydrocarbon group, a silicon-containing group or a heteroatom-containing group other than a silicon-containing group, and any two adjacent groups among R 1 to R 4 may be bonded to each other to form a ring.

 炭化水素基としては、炭素原子数1~20の炭化水素基が好ましく、具体的には、炭素原子数1~20のアルキル基、炭素原子数7~20のアリールアルキル基、炭素原子数6~20のアリール(aryl)基あるいは置換アリール(aryl)基などが挙げられる。例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、アリル(allyl)基、n-ブチル基、イソブチル基、sec-ブチル基、t-ブチル基、アミル基、n-ペンチル基、ネオペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、n-ノニル基、n-デカニル基、3-メチルペンチル基、1,1-ジエチルプロピル基、1,1-ジメチルブチル基、1-メチル-1-プロピルブチル基、1,1-プロピルブチル基、1,1-ジメチル-2-メチルプロピル基、1-メチル-1-イソプロピル-2-メチルプロピル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、ノルボルニル基、アダマンチル基、フェニル基、o-トリル基、m-トリル基、p-トリル基、キシリル基、イソプロピルフェニル基、t-ブチルフェニル基、ナフチル基、ビフェニル基、ターフェニル基、フェナントリル基、アントラセニル基、ベンジル基、クミル基を挙げることができ、メトキシ基、エトキシ基、フェノキシ基などの酸素含有基、ニトロ基、シアノ基、N-メチルアミノ基、N,N-ジメチルアミノ基、N-フェニルアミノ基などの窒素含有基、ボラントリイル基、ジボラニル基などのホウ素含有基、スルホニル基、スルフェニル基などのイオウ含有基を含むものも炭化水素基として挙げられる。 As the hydrocarbon group, a hydrocarbon group having 1 to 20 carbon atoms is preferred, and specific examples include alkyl groups having 1 to 20 carbon atoms, arylalkyl groups having 7 to 20 carbon atoms, aryl groups or substituted aryl groups having 6 to 20 carbon atoms, etc. For example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an allyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a t-butyl group, an amyl group, an n-pentyl group, a neopentyl group, an n-hexyl group, an n-heptyl group, an n-octyl group, an n-nonyl group, an n-decanyl group, a 3-methylpentyl group, a 1,1-diethylpropyl group, a 1,1-dimethylbutyl group, a 1-methyl-1-propylbutyl group, a 1,1-propylbutyl group, a 1,1-dimethyl-2-methylpropyl group, a 1-methyl-1-isopropyl-2-methylpropyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, Examples of hydrocarbon groups include norbornyl, adamantyl, phenyl, o-tolyl, m-tolyl, p-tolyl, xylyl, isopropylphenyl, t-butylphenyl, naphthyl, biphenyl, terphenyl, phenanthryl, anthracenyl, benzyl, and cumyl. Examples of hydrocarbon groups include oxygen-containing groups such as methoxy, ethoxy, and phenoxy; nitrogen-containing groups such as nitro, cyano, N-methylamino, N,N-dimethylamino, and N-phenylamino; boron-containing groups such as boranetriyl and diboranyl; and sulfur-containing groups such as sulfonyl and sulfenyl.

 上記炭化水素基は、水素原子がハロゲン原子で置換されていてもよく、例えば、トリフルオロメチル基、トリフルオロメチルフェニル基、ペンタフルオロフェニル基、クロロフェニル基などを挙げることができる。 The above hydrocarbon groups may have hydrogen atoms substituted with halogen atoms, and examples include trifluoromethyl groups, trifluoromethylphenyl groups, pentafluorophenyl groups, and chlorophenyl groups.

 ケイ素含有基としては、シリル基、シロキシ基、炭化水素置換シリル基、炭化水素置換シロキシ基などを挙げることができる。例えば、メチルシリル基、ジメチルシリル基、トリメチルシリル基、エチルシリル基、ジエチルシリル基、トリエチルシリル基、ジフェニルメチルシリル基、トリフェニルシリル基、ジメチルフェニルシリル基、ジメチル-t-ブチルシリル基、ジメチル(ペンタフルオロフェニル)シリル基などを挙げることができる。 Silicon-containing groups include silyl groups, siloxy groups, hydrocarbon-substituted silyl groups, and hydrocarbon-substituted siloxy groups. Examples include methylsilyl groups, dimethylsilyl groups, trimethylsilyl groups, ethylsilyl groups, diethylsilyl groups, triethylsilyl groups, diphenylmethylsilyl groups, triphenylsilyl groups, dimethylphenylsilyl groups, dimethyl-t-butylsilyl groups, and dimethyl(pentafluorophenyl)silyl groups.

 R6およびR11は水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R7およびR10は水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R6およびR7は互いに結合して環を形成していてもよく、R10およびR11は互いに結合して環を形成していてもよい。ただし、R6、R7、R10およびR11が全て水素原子であることはない。 R6 and R11 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group, and a heteroatom-containing group other than a silicon-containing group, R7 and R10 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group, and a heteroatom-containing group other than a silicon-containing group, R6 and R7 may be bonded to each other to form a ring, and R10 and R11 may be bonded to each other to form a ring, provided that R6 , R7 , R10 , and R11 are not all hydrogen atoms.

 R13およびR14はそれぞれ独立にアリール基を示す。
 M1はジルコニウム原子またはハフニウム原子を示す。
 Y1は炭素原子またはケイ素原子を示す。
R 13 and R 14 each independently represent an aryl group.
M1 represents a zirconium atom or a hafnium atom.
Y 1 represents a carbon atom or a silicon atom.

 Qはハロゲン原子、炭化水素基、ハロゲン化炭化水素基、炭素原子数4~20の中性の共役または非共役ジエン、アニオン配位子または孤立電子対で配位可能な中性配位子を示し、jは1~4の整数を示し、jが2以上の整数の場合は複数あるQはそれぞれ同一でも異なっていてもよい。 Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 20 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer from 1 to 4. When j is an integer of 2 or greater, multiple Qs may be the same or different.

 ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子が挙げられ、好ましくは塩素原子である。
 炭化水素基としては、炭素原子数1~10の炭化水素基が好ましく、具体的には、メチル基、エチル基、n-プロピル基、イソプロピル基、2-メチルプロピル基、1,1-ジメチルプロピル基、2,2-ジメチルプロピル基、1、1-ジエチルプロピル基、1-エチル-1-メチルプロピル基、1,1,2,2-テトラメチルプロピル基、sec-ブチル基、t-ブチル基、1,1-ジメチルブチル基、1,1,3-トリメチルブチル基、ネオペンチル基、シクロヘキシルメチル基、シクロヘキシル基、1-メチル-1-シクロヘキシル基、ベンジル基等が挙げられ、好ましくはメチル基、エチル基、ベンジル基である。
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, with a chlorine atom being preferred.
The hydrocarbon group is preferably a hydrocarbon group having 1 to 10 carbon atoms. Specific examples include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a 2-methylpropyl group, a 1,1-dimethylpropyl group, a 2,2-dimethylpropyl group, a 1,1-diethylpropyl group, a 1-ethyl-1-methylpropyl group, a 1,1,2,2-tetramethylpropyl group, a sec-butyl group, a t-butyl group, a 1,1-dimethylbutyl group, a 1,1,3-trimethylbutyl group, a neopentyl group, a cyclohexylmethyl group, a cyclohexyl group, a 1-methyl-1-cyclohexyl group, and a benzyl group, of which a methyl group, an ethyl group, and a benzyl group are preferred.

 炭素原子数4~20の中性の共役または非共役ジエンとしては、炭素原子数4~10の中性の共役または非共役ジエンが好ましい。中性の共役または非共役ジエンの具体例としては、s-シス-またはs-トランス-η4-1,3-ブタジエン、s-シス-またはs-トランス-η4-1,4-ジフェニル-1,3-ブタジエン、s-シス-またはs-トランス-η4-3-メチル-1,3-ペンタジエン、s-シス-またはs-トランス-η4-1,4-ジベンジル-1,3-ブタジエン、s-シス-またはs-トランス-η4-2,4-ヘキサジエン、s-シス-またはs-トランス-η4-1,3-ペンタジエン、s-シス-またはs-トランス-η4-1,4-ジトリル-1,3-ブタジエン、s-シス-またはs-トランス-η4-1,4-ビス(トリメチルシリル)-1,3-ブタジエン等が挙げられる。 As the neutral conjugated or non-conjugated diene having 4 to 20 carbon atoms, a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms is preferred. Specific examples of neutral conjugated or non-conjugated dienes include s-cis- or s-trans-η 4 -1,3-butadiene, s-cis- or s-trans-η 4 -1,4-diphenyl-1,3-butadiene, s-cis- or s-trans-η 4 -3-methyl-1,3-pentadiene, s-cis- or s-trans-η 4 -1,4-dibenzyl-1,3-butadiene, s-cis- or s-trans-η 4 -2,4-hexadiene, s-cis- or s-trans-η 4 -1,3-pentadiene, s-cis- or s-trans-η 4 -1,4-ditolyl-1,3-butadiene, and s-cis- or s-trans-η 4 -1,4-bis(trimethylsilyl)-1,3-butadiene.

 アニオン配位子の具体例としては、メトキシ、t-ブトキシ、フェノキシ等のアルコキシ基、アセテート、ベンゾエート等のカルボキシレート基、メシレート、トシレート等のスルホネート基等が挙げられる。 Specific examples of anionic ligands include alkoxy groups such as methoxy, t-butoxy, and phenoxy; carboxylate groups such as acetate and benzoate; and sulfonate groups such as mesylate and tosylate.

 孤立電子対で配位可能な中性配位子の具体例としては、トリメチルホスフィン、トリエチルホスフィン、トリフェニルホスフィン、ジフェニルメチルホスフィンなどの有機リン化合物、またはテトラヒドロフラン、ジエチルエーテル、ジオキサン、1,2-ジメトキシエタン等のエーテル類が挙げられる。 Specific examples of neutral ligands that can coordinate with lone electron pairs include organic phosphorus compounds such as trimethylphosphine, triethylphosphine, triphenylphosphine, and diphenylmethylphosphine, or ethers such as tetrahydrofuran, diethyl ether, dioxane, and 1,2-dimethoxyethane.

 上記式[B]における置換基R1~R4を有するシクロペンタジエニル基としては、R1~R4が水素原子である無置換シクロペンタジエニル基、3-t-ブチルシクロペンタジエニル基、3-メチルシクロペンタジエニル基、3-トリメチルシリルシクロペンタジエニル基、3-フェニルシクロペンタジエニル基、3-アダマンチルシクロペンタジエニル基、3-アミルシクロペンタジエニル基、3-シクロヘキシルシクロペンタジエニル基などの3位1置換シクロペンタジエニル基、3-t-ブチル-5-メチルシクロペンタジエニル基、3-t-ブチル-5-エチルシクロペンタジエニル基、3-フェニル-5-メチルシクロペンタジエニル基、3,5-ジ-t-ブチルシクロペンタジエニル基、3,5-ジメチルシクロペンタジエニル基、3-フェニル-5-メチルシクロペンタジエニル基、3-トリメチルシリル-5-メチルシクロペンタジエニル基などの3,5位2置換シクロペンタジエニル基などが挙げることができるがこの限りではない。メタロセン化合物の合成のし易さ、製造コストおよび非共役ポリエンの共重合能の観点から、無置換(R1~R4が水素原子)であるシクロペンタジエニル基が好ましい。 Examples of the cyclopentadienyl group having substituents R 1 to R 4 in the above formula [B] include an unsubstituted cyclopentadienyl group in which R 1 to R 4 are hydrogen atoms, 3-substituted cyclopentadienyl groups such as a 3-t-butylcyclopentadienyl group, a 3-methylcyclopentadienyl group, a 3-trimethylsilylcyclopentadienyl group, a 3-phenylcyclopentadienyl group, a 3-adamantylcyclopentadienyl group, a 3-amylcyclopentadienyl group, and a 3-cyclohexylcyclopentadienyl group, and 3-t-butyl-5-methylcyclopentadienyl groups. Examples of cyclopentadienyl groups include, but are not limited to, 3-,5-disubstituted cyclopentadienyl groups such as a 3-t-butyl-5-ethylcyclopentadienyl group, a 3-phenyl-5-methylcyclopentadienyl group, a 3,5-di-t-butylcyclopentadienyl group, a 3,5-dimethylcyclopentadienyl group, a 3-phenyl-5-methylcyclopentadienyl group, and a 3-trimethylsilyl-5-methylcyclopentadienyl group. From the viewpoints of ease of synthesis of the metallocene compound, production costs, and copolymerizability with non-conjugated polyenes, unsubstituted cyclopentadienyl groups (R 1 to R 4 are hydrogen atoms) are preferred.

 式[B]における置換基R5~R12を有するフルオレニル基としては、R5~R12が水素原子である無置換フルオレニル基、2-メチルフルオレニル基、2-t-ブチルフルオレニル基、2-フェニルフルオレニル基などの2位1置換フルオレニル基、4-メチルフルオレニル基、4-t-ブチルフルオレニル基、4-フェニルフルオレニル基などの4位1置換フルオレニル基、あるいは2,7-ジ-t-ブチルフルオレニル基、3,6-ジ-t-ブチルフルオレニル基などの2,7位または3,6位2置換フルオレニル基、2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル基、2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル基などの2,3,6,7位4置換フルオレニル基、あるいは下記一般式[V-I]、[V-II]で表されるようなR6とR7が互いに結合し環を形成し、R10とR11が互いに結合し環を形成している2,3,6,7位4置換フルオレニル基などが挙げられるが、この限りではない。 The fluorenyl group having substituents R 5 to R 12 in formula [B] includes an unsubstituted fluorenyl group in which R 5 to R 12 are hydrogen atoms, a 2-position mono-substituted fluorenyl group such as a 2-methylfluorenyl group, a 2-t-butylfluorenyl group, or a 2-phenylfluorenyl group, a 4-position mono-substituted fluorenyl group such as a 4-methylfluorenyl group, a 4-t-butylfluorenyl group, or a 4-phenylfluorenyl group, a 2-position di-substituted fluorenyl group or a 3,6-position di-substituted fluorenyl group such as a 2,7-di-t-butylfluorenyl group or a 3,6-di-t-butylfluorenyl group, a 2,3,6,7-position tetra-substituted fluorenyl group such as a 2,7-dimethyl-3,6-di-t-butylfluorenyl group or a 2,7-diphenyl-3,6-di-t-butylfluorenyl group, or a ring-substituted fluorenyl group represented by the following general formulas [V-I] and [V-II] in which R 6 and R 7 are bonded to each other to form a ring, and R Examples include, but are not limited to, 2-, 3-, 6-, and 7-tetrasubstituted fluorenyl groups in which R 10 and R 11 are bonded to each other to form a ring.

 式[V-I]、[V-II]中、R5、R8、R9、R12は上記一般式[B]における定義と同様であり、Ra、Rb、Rc、Rd、Re、Rf、RgおよびRhは、それぞれ独立に水素原子または炭素原子数1~5のアルキル基であり、隣接した置換基と互いに結合して環を形成していてもよい。上記アルキル基としては、具体的にはメチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、アミル基、n-ペンチル基を例示できる。また、式[V-I]中、RxおよびRyはそれぞれ独立に炭素原子数1~3の不飽和結合を有してもよい炭化水素基であり、RxがRaまたはRcが結合した炭素と共同して二重結合を形成していてもよく、RyがReまたはRgが結合した炭素と共同して二重結合を形成していてもよく、RxおよびRyがともに炭素原子数1または2の飽和あるいは不飽和の炭化水素基であることが好ましい。 In formulas [V-I] and [V-II], R5 , R8 , R9 , and R12 are the same as defined in general formula [B] above, and Ra, Rb , Rc, Rd , Re , Rf , Rg , and Rh each independently represent a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, which may be bonded to adjacent substituents to form a ring. Specific examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an amyl group, and an n-pentyl group. In addition, in formula [VI-I], R x and R y each independently represent a hydrocarbon group having 1 to 3 carbon atoms which may have an unsaturated bond, and R x may form a double bond together with the carbon to which R a or R c is bonded, and R y may form a double bond together with the carbon to which R e or R g is bonded, and it is preferable that both R x and R y are saturated or unsaturated hydrocarbon groups having 1 or 2 carbon atoms.

 上記一般式[V-I]または[V-II]で表される基として、具体的には、式[V-III]で表されるオクタメチルオクタヒドロジベンゾフルオレニル基、式[V-IV]で表されるテトラメチルドデカヒドロジベンゾフルオレニル基、式[V-V]で表されるオクタメチルテトラヒドロジシクロペンタフルオレニル基、式[V-VI]で表されるヘキサメチルジヒドロジシクロペンタフルオレニル基、式[V-VII]で表されるb,h-ジベンゾフルオレニル基が挙げられる。 Specific examples of groups represented by the above general formula [V-I] or [V-II] include an octamethyloctahydrodibenzofluorenyl group represented by formula [V-III], a tetramethyldodecahydrodibenzofluorenyl group represented by formula [V-IV], an octamethyltetrahydrodicyclopentafluorenyl group represented by formula [V-V], a hexamethyldihydrodicyclopentafluorenyl group represented by formula [V-VI], and a b,h-dibenzofluorenyl group represented by formula [V-VII].

 これらのフルオレニル基を含む上記一般式[B]で表される架橋メタロセン化合物はいずれも非共役ポリエンの共重合能に優れるが、Y1がケイ素原子である場合、2,7位2置換フルオレニル基、3,6位2置換フルオレニル基、2,3,6,7位4置換フルオレニル基、上記一般式[V-I]に表される2,3,6,7位4置換フルオレニル基を有する遷移金属化合物が特に優れる。Yが炭素原子である場合、R5からR12が水素原子である無置換フルオレニル基、3,6位2置換フルオレニル基、2,3,6,7位4置換フルオレニル基、上記一般式[V-I]に表される2,3,6,7位4置換フルオレニル基を有するメタロセン化合物が特に優れる。 Although all of these bridged metallocene compounds represented by the general formula [B] containing fluorenyl groups are excellent in copolymerization ability with non-conjugated polyenes, when Y1 is a silicon atom, transition metal compounds having di-substituted fluorenyl groups at the 2,7-positions, di-substituted fluorenyl groups at the 3,6-positions, tetra-substituted fluorenyl groups at the 2,3,6,7-positions, and tetra-substituted fluorenyl groups at the 2,3,6,7-positions represented by the general formula [ V-I] are particularly excellent.When Y is a carbon atom, metallocene compounds having an unsubstituted fluorenyl group, di-substituted fluorenyl groups at the 3,6 -positions, tetra-substituted fluorenyl groups at the 2,3,6,7-positions, and tetra-substituted fluorenyl groups at the 2,3,6,7-positions represented by the general formula [V-I] are particularly excellent, in which R5 to R12 are hydrogen atoms.

 なお、本発明では、上記一般式[B]で表される架橋メタロセン化合物においては、Y1がケイ素原子で、R5からR12までが全て水素原子である場合は、R13とR14はメチル基、ブチル基、フェニル基、ケイ素置換フェニル基、シクロヘキシル基、ベンジル基以外の基から選ばれ;
 Y1がケイ素原子で、R6とR11とが共にt-ブチル基であり、R5、R7、R8、R9、R10、R12がt-ブチル基でない場合は、R13とR14はベンジル基、ケイ素置換フェニル基以外の基から選ばれ;
 Y1が炭素原子で、R5からR12が全て水素原子である場合は、R13、R14はメチル基、イソプロピル基、t-ブチル基、イソブチル基、フェニル基、p-t-ブチルフェニル基、p-n-ブチルフェニル基、ケイ素置換フェニル基、4-ビフェニル基、p-トリル基、ナフチル基、ベンジル基、シクロペンチル基、シクロヘキシル基、キシリル基以外の基から選ばれ;
 Y1が炭素原子で、R6およびR11がt-ブチル基、メチル基あるいはフェニル基から選ばれる共通の基であり、R5、R7、R8、R9、R10およびR12と異なる基または原子である場合は、R13、R14はメチル基、フェニル基、p-t-ブチルフェニル基、p-n-ブチルフェニル基、ケイ素置換フェニル基、ベンジル基以外の基から選ばれ;
 Y1が炭素原子で、R6がジメチルアミノ基、メトキシ基またはメチル基であり、R5、R7、R8、R9、R10、R11およびR12が、R6と異なる基または原子である場合は、R13、R14はメチル基、フェニル基以外の基から選ばれ;
 Y1が炭素原子で、フルオレニル基およびR5~R12で構成される部位が、b,h-ジベンゾフルオレニルあるいはa,i-ジベンゾフルオレニルである場合は、R13、R14はメチル基、フェニル基以外の基から選ばれることが好ましい。
In the present invention, in the bridged metallocene compound represented by the above general formula [B], when Y1 is a silicon atom and R5 to R12 are all hydrogen atoms, R13 and R14 are selected from groups other than a methyl group, a butyl group, a phenyl group, a silicon-substituted phenyl group, a cyclohexyl group, and a benzyl group;
When Y1 is a silicon atom, R6 and R11 are both t-butyl groups, and R5 , R7 , R8 , R9 , R10 , and R12 are not t-butyl groups, R13 and R14 are selected from groups other than a benzyl group and a silicon-substituted phenyl group;
When Y 1 is a carbon atom and R 5 to R 12 are all hydrogen atoms, R 13 and R 14 are selected from groups other than a methyl group, an isopropyl group, a t-butyl group, an isobutyl group, a phenyl group, a p-t-butylphenyl group, a p-n-butylphenyl group, a silicon-substituted phenyl group, a 4-biphenyl group, a p-tolyl group, a naphthyl group, a benzyl group, a cyclopentyl group, a cyclohexyl group, and a xylyl group;
When Y 1 is a carbon atom, R 6 and R 11 are a common group selected from a t-butyl group, a methyl group, or a phenyl group, and are groups or atoms different from R 5 , R 7 , R 8 , R 9 , R 10 , and R 12 , R 13 and R 14 are selected from groups other than a methyl group, a phenyl group, a p-t-butylphenyl group, a p-n-butylphenyl group, a silicon-substituted phenyl group, and a benzyl group;
When Y1 is a carbon atom, R6 is a dimethylamino group, a methoxy group, or a methyl group, and R5 , R7 , R8 , R9 , R10 , R11 , and R12 are groups or atoms different from R6 , R13 and R14 are selected from groups other than a methyl group and a phenyl group;
When Y 1 is a carbon atom and the moiety consisting of the fluorenyl group and R 5 to R 12 is b,h-dibenzofluorenyl or a,i-dibenzofluorenyl, R 13 and R 14 are preferably selected from groups other than methyl and phenyl groups.

 以下に、上記一般式[B]で表される架橋メタロセン化合物の具体例を示すが、特にこれにより本発明の範囲が限定されるものでもない。
 上記一般式[B]で表される架橋メタロセン化合物の具体例としては、
 Yがケイ素原子の場合では、
ジフェニルシリレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジフェニルシリレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、
Specific examples of the bridged metallocene compound represented by the above general formula [B] are shown below, but the scope of the present invention is not particularly limited by these.
Specific examples of the bridged metallocene compound represented by the general formula [B] include:
When Y is a silicon atom,
Diphenylsilylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(octamethicone) diphenylsilylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, diphenylsilylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(p-トリル)シリレン(シクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)シリレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)シリレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド等が挙げられる。 Di(p-tolyl)silylene(cyclopentadienyl)(fluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl) Silylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(p-tolyl)silylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride, di(m di(m-tolyl)silylene(cyclopentadienyl)(fluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)silylene Examples of silylene include di(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(m-tolyl)silylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, and di(m-tolyl)silylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride.

 Yが炭素原子の場合では、ジフェニルメチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジフェニルメチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、 When Y is a carbon atom, diphenylmethylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, diphenylmethylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(p-トリル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、
ジ(p-トリル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-トリル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-トリル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、
Di(p-tolyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(2,7-diphenyl-3, 6-di-t-butylfluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride,
Di(p-tolyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(p-tolyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(fluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclo di(m-tolyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride di(m-tolyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(m-tolyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-t-ブチルフェニル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、 Di(p-t-butylphenyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride chloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(p-t-butylphenyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(4-ビフェニル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、 Di(4-biphenyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(octa Di(4-biphenyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(4-biphenyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-クロロフェニル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、 Di(p-chlorophenyl)methylene(cyclopentadienyl)(fluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride di(p-chlorophenyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(p-chlorophenyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride, Di(m-chlorophenyl)methylene(cyclopentadienyl)(fluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-chloro Di(m-chlorophenyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(m-chlorophenyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド、 Di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(fluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, di(m-trifluoromethylphenyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride,

ジ(2-ナフチル)メチレン(シクロペンタジエニル)(2,7-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(2,7-ジメチル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(2,7-ジフェニル-3,6-ジ-t-ブチルフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(テトラメチルドデカヒドロジベンゾフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(オクタメチルテトラヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(ヘキサメチルジヒドロジシクロペンタフルオレニル)ジルコニウムジクロリド、ジ(2-ナフチル)メチレン(シクロペンタジエニル)(b,h-ジベンゾフルオレニル)ジルコニウムジクロリド等が挙げられる。 Di(2-naphthyl)methylene(cyclopentadienyl)(2,7-di-t-butylfluorenyl)zirconium dichloride, di(2-naphthyl)methylene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconium dichloride, di(2-naphthyl)methylene(cyclopentadienyl)(2,7-dimethyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(2-naphthyl)methylene(cyclopentadienyl)(2,7-diphenyl-3,6-di-t-butylfluorenyl)zirconium dichloride, di(2-naphthyl)methylene(cyclopentadienyl)(octamethyl Examples include di(2-naphthyl)methylene(cyclopentadienyl)(tetramethyldodecahydrodibenzofluorenyl)zirconium dichloride, di(2-naphthyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluorenyl)zirconium dichloride, di(2-naphthyl)methylene(cyclopentadienyl)(hexamethyldihydrodicyclopentafluorenyl)zirconium dichloride, and di(2-naphthyl)methylene(cyclopentadienyl)(b,h-dibenzofluorenyl)zirconium dichloride.

 また、上記一般式[B]で表される架橋メタロセン化合物としては、上記の具体例において、一般式[B]中のM1のジルコニウム原子をハフニウム原子に代えたものを挙げることができる。 Furthermore, examples of the bridged metallocene compound represented by the above general formula [B] include those in which the zirconium atom of M 1 in the general formula [B] in the above specific examples is replaced by a hafnium atom.

 これらのメタロセン化合物の構造式の一例として、ジ(p-トリル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド(下記(A))、および、ジ(p-クロロフェニル)メチレン(シクロペンタジエニル)(オクタメチルオクタヒドロジベンゾフルオレニル)ジルコニウムジクロリド(下記(B))の構造式を以下に示す。 As examples of the structural formulas of these metallocene compounds, the structural formulas of di(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride ((A) below) and di(p-chlorophenyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride ((B) below) are shown below.

 上記架橋メタロセン化合物は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 The bridged metallocene compounds may be used singly or in combination of two or more.

 工程(B)で用いられる、上記式[B]で表される架橋メタロセン化合物は、特に限定されることなく任意の方法で製造することができる。例えば、J.Organomet.Chem.,63,509(1996)、WO2005/100410号公報、WO2006/123759号公報、WO01/27124号公報、特開2004-168744号公報、特開2004-175759号公報、特開2000-212194号公報などに記載の方法等に準拠して製造することができる。 The bridged metallocene compound represented by formula [B] used in step (B) can be produced by any method without particular limitation. For example, it can be produced in accordance with the methods described in J. Organomet. Chem., 63,509 (1996), WO2005/100410, WO2006/123759, WO01/27124, JP 2004-168744, JP 2004-175759, JP 2000-212194, etc.

[重合用触媒]
 工程(B)で用いるオレフィン重合用触媒は、上記一般式[B]で表される架橋メタロセン化合物を含んでいればよく、特に限定されるものではないが、該架橋メタロセン化合物に加えて、(C1)有機金属化合物、(C2)有機アルミニウムオキシ化合物、および(C3)遷移金属化合物[A]と反応してイオン対を形成する化合物、から選ばれる触媒成分(C)を含むことが好ましい。触媒成分(C)の詳細は後述するとおりである。
[Polymerization catalyst]
The olefin polymerization catalyst used in step (B) is not particularly limited as long as it contains a bridged metallocene compound represented by the above general formula [B], but it preferably contains, in addition to the bridged metallocene compound, a catalyst component (C) selected from (C1) an organometallic compound, (C2) an organoaluminum oxy compound, and (C3) a compound that reacts with the transition metal compound [A] to form an ion pair. Details of the catalyst component (C) are as described below.

[工程(B)]
 工程(B)は、上述した重合用触媒の存在下で、上記工程(A)で製造された末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよびプロピレンとを共重合する工程、または、上記工程(A)で製造された末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよび1-ブテンとを共重合する工程である。
 工程(B)の重合形態は、特に限定されないが、好ましくは溶液(溶解)重合において実施可能である。重合条件については、オレフィン系ポリマーを製造する溶液重合プロセスを用いればよく特に限定されず、たとえば、脂肪族炭化水素または芳香族炭化水素を重合溶媒として用いて、上記一般式[B]で表される架橋メタロセン化合物を含むオレフィン重合用触媒の存在下で、エチレンおよびプロピレン、または、エチレンおよび1-ブテンと、上記工程(A)で製造された末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体とを共重合し、グラフト型オレフィン系重合体[R1]を含む重合反応液を得る工程であることが好ましい。
[Process (B)]
Step (B) is a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene, in the presence of the polymerization catalyst described above.
The polymerization form in step (B) is not particularly limited, but can preferably be carried out by solution (dissolution) polymerization. The polymerization conditions are not particularly limited as long as a solution polymerization process for producing an olefin polymer is used. For example, a preferred step is one in which ethylene and propylene, or ethylene and 1-butene, and the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) are copolymerized using an aliphatic hydrocarbon or aromatic hydrocarbon as a polymerization solvent in the presence of an olefin polymerization catalyst containing a bridged metallocene compound represented by general formula [B] above, to obtain a polymerization reaction solution containing the graft-type olefin polymer [R1].

 工程(B)では、工程(A)で製造された末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体が、通常、溶液状またはスラリー状にて工程(B)における反応器にフィードされる。フィード方法は、特段限定されるものではなく、工程(A)にて得られた重合反応液を連続的に工程(B)の反応器にフィードしても、工程(A)にて得られた重合反応液を一旦バッファータンク等に溜めたのちに、工程(B)にフィードしてもよい。 In step (B), the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) is typically fed to the reactor in step (B) in the form of a solution or slurry. The feeding method is not particularly limited, and the polymerization reaction liquid obtained in step (A) may be continuously fed to the reactor for step (B), or the polymerization reaction liquid obtained in step (A) may be temporarily stored in a buffer tank or the like and then fed to step (B).

 工程(B)の重合溶媒としては、例えば、脂肪族炭化水素、芳香族炭化水素などが挙げられる。具体的には、プロパン、ブタン、ペンタン、ヘキサン、ヘプタン、オクタン、デカン、ドデカン、灯油などの脂肪族炭化水素;シクロペンタン、シクロヘキサン、メチルシクロペンタンなどの脂環族炭化水素;ベンゼン、トルエン、キシレンなどの芳香族炭化水素;エチレンクロリド、クロルベンゼン、ジクロロメタンなどのハロゲン化炭化水素が挙げられ、1種単独で、あるいは2種以上を組み合わせて用いることができる。また、工程(B)の重合溶媒は、工程(A)の重合溶媒と同一でも異なっていてもよい。
 工程(B)の重合温度は、通常50℃~200℃、好ましくは80℃~200℃、より好ましくは90℃~200℃の範囲である。
Examples of the polymerization solvent for step (B) include aliphatic hydrocarbons and aromatic hydrocarbons. Specific examples include aliphatic hydrocarbons such as propane, butane, pentane, hexane, heptane, octane, decane, dodecane, and kerosene; alicyclic hydrocarbons such as cyclopentane, cyclohexane, and methylcyclopentane; aromatic hydrocarbons such as benzene, toluene, and xylene; and halogenated hydrocarbons such as ethylene chloride, chlorobenzene, and dichloromethane. These solvents may be used alone or in combination of two or more. The polymerization solvent for step (B) may be the same as or different from the polymerization solvent for step (A).
The polymerization temperature in step (B) is usually in the range of 50 to 200°C, preferably 80 to 200°C, and more preferably 90 to 200°C.

 工程(B)の重合圧力は、通常、常圧~10MPaゲージ圧、好ましくは常圧~5MPaゲージ圧の条件下であり、重合反応は、回分式、半連続式、連続式のいずれの方法においても行うことができる。さらに重合を反応条件の異なる2段以上に分けて行うことも可能である。本発明ではこのうち、モノマーを連続して反応器に供給して共重合を行う方法を採用することが好ましい。 The polymerization pressure in step (B) is typically between atmospheric pressure and 10 MPa gauge pressure, preferably between atmospheric pressure and 5 MPa gauge pressure, and the polymerization reaction can be carried out batchwise, semi-continuously, or continuously. It is also possible to carry out the polymerization in two or more stages with different reaction conditions. In the present invention, it is preferable to employ a method in which the monomers are continuously supplied to the reactor to carry out the copolymerization.

 工程(B)の反応時間(共重合が連続法で実施される場合には平均滞留時間)は、触媒濃度、重合温度などの条件によっても異なるが、通常0.5分間~5時間、好ましくは5分間~3時間である。 The reaction time in step (B) (average residence time if copolymerization is carried out continuously) varies depending on conditions such as catalyst concentration and polymerization temperature, but is usually 0.5 minutes to 5 hours, preferably 5 minutes to 3 hours.

 工程(B)におけるポリマー濃度は、定常運転時はたとえば0.5~40質量%であり、好ましくは、1~35質量%である。重合能力における粘度制限、後処理工程(脱溶媒)負荷および生産性の観点から、1.5~35質量%であることが好ましい。 The polymer concentration in step (B) during steady-state operation is, for example, 0.5 to 40% by mass, and preferably 1 to 35% by mass. From the standpoints of viscosity limitations in polymerization capacity, the load on post-treatment steps (solvent removal), and productivity, a concentration of 1.5 to 35% by mass is preferred.

 工程(B)での、上記工程(A)で製造された末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよびプロピレン、または、エチレンおよび1-ブテンとの共重合に際しては、エチレンおよびプロピレン、または、エチレンおよび1-ブテンの使用量が、エチレンとプロピレン、または、エチレンおよび1-ブテンの合計100モル%中、エチレン量が70~99モル%、プロピレンまたは1-ブテン量が1~30モル%となる割合であることが好ましい。また、工程(B)では、得られるグラフト型オレフィン系重合体[R1]の主鎖となるエチレン・プロピレン用重合体部、または。エチレン・1-ブテン用重合体部の、ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる重量平均分子量(Mw)が、30,000~200,000の範囲となる条件で共重合を行うことが望ましい。 In step (B), when the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) is copolymerized with ethylene and propylene or ethylene and 1-butene, the amounts of ethylene and propylene or ethylene and 1-butene used are preferably such that, relative to a total of 100 mol % of ethylene and propylene or ethylene and 1-butene, the amount of ethylene is 70 to 99 mol % and the amount of propylene or 1-butene is 1 to 30 mol %. Furthermore, in step (B), it is desirable to carry out copolymerization under conditions such that the weight-average molecular weight (Mw) of the ethylene-propylene polymer portion or ethylene-1-butene polymer portion that forms the main chain of the resulting graft olefin polymer [R1], as determined by gel permeation chromatography (GPC) in terms of polyethylene, is in the range of 30,000 to 200,000.

 得られる共重合体であるグラフト型オレフィン系重合体[R1]の分子量は、重合系内に水素を存在させるか、または重合温度を変化させることによっても調節することができる。さらに、後述の触媒成分(C1)の使用量により調節することもできる。具体的には、トリイソブチルアルミニウム、メチルアルミノキサン、ジエチル亜鉛等が挙げられる。水素を添加する場合、その量はオレフィン1kgあたり0.001~100NL程度が適当である。 The molecular weight of the resulting copolymer, the graft-type olefin polymer [R1], can be adjusted by adding hydrogen to the polymerization system or by changing the polymerization temperature. It can also be adjusted by the amount of catalyst component (C1) used, which will be described later. Specific examples include triisobutylaluminum, methylaluminoxane, and diethylzinc. When hydrogen is added, the appropriate amount is approximately 0.001 to 100 NL per kg of olefin.

[触媒成分(C)]
 本発明のオレフィン系樹脂(β)の製造方法では、上述した工程(A)および(B)で用いるオレフィン重合用触媒が、触媒成分(C)を含むことも好ましい。触媒成分(C)は、工程(A)および工程(B)の両方のオレフィン重合用触媒の触媒成分として用いられてもよく、工程(A)または工程(B)のいずれか一方のオレフィン重合用触媒の触媒成分として用いられてもよい。触媒成分(C)が、工程(A)および工程(B)の両方のオレフィン重合用触媒の触媒成分として用いられる場合、工程(A)および工程(B)で用いられる触媒成分(C)は同一であってもよく、異なっていてもよい。
[Catalyst component (C)]
In the method for producing an olefin resin (β) of the present invention, it is also preferable that the olefin polymerization catalyst used in the above-mentioned steps (A) and (B) contains a catalyst component (C). The catalyst component (C) may be used as a catalyst component of the olefin polymerization catalyst in both steps (A) and (B), or may be used as a catalyst component of the olefin polymerization catalyst in either step (A) or step (B). When the catalyst component (C) is used as a catalyst component of the olefin polymerization catalyst in both steps (A) and (B), the catalyst components (C) used in steps (A) and (B) may be the same or different.

 触媒成分(C)は、(C1)有機金属化合物、(C2)有機アルミニウムオキシ化合物、および(C3)オレフィン重合用触媒に含まれる遷移金属化合物と反応してイオン対を形成する化合物、から選ばれる1種以上の化合物である。
 以下、(C1)~(C3)の化合物について順次説明する。
The catalyst component (C) is one or more compounds selected from (C1) organometallic compounds, (C2) organoaluminum oxy-compounds, and (C3) compounds that react with a transition metal compound contained in an olefin polymerization catalyst to form an ion pair.
The compounds (C1) to (C3) will be explained in order below.

((C1)有機金属化合物)
 本発明で用いられる(C1)有機金属化合物として、具体的には下記一般式(C1-a)で表わされる有機アルミニウム化合物、一般式(C1-b)で表わされる周期表第1族金属とアルミニウムとの錯アルキル化物、および一般式(C1-c)で表わされる周期表第2族または第12族金属のジアルキル化合物が挙げられる。なお、(C1)有機金属化合物には、後述する(C2)有機アルミニウムオキシ化合物は含まないものとする。
((C1) Organometallic compound)
Specific examples of the organometallic compound (C1) used in the present invention include organoaluminum compounds represented by the following general formula (C1-a), complex alkyl compounds of a metal of Group 1 of the periodic table with aluminum represented by the general formula (C1-b), and dialkyl compounds of a metal of Group 2 or Group 12 of the periodic table represented by the general formula (C1-c). Note that the organometallic compound (C1) does not include the organoaluminum oxy compound (C2) described below.

  Ra pAl(ORbqrs …(C1-a)
 上記一般式(C1-a)中、RaおよびRbは、互いに同一でも異なっていてもよく、炭素原子数が1~15、好ましくは1~4の炭化水素基を示し、Yはハロゲン原子を示し、pは0<p≦3、qは0≦q<3、rは0≦r<3、sは0≦s<3の数であり、かつp+q+r+s=3である。)
R a p Al(OR b ) q H r Y s …(C1-a)
In the general formula (C1-a), R a and R b may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms; Y represents a halogen atom; p is a number that satisfies 0<p≦3, q is a number that satisfies 0≦q<3, r is a number that satisfies 0≦r<3, s is a number that satisfies 0≦s<3, and p+q+r+s=3.

  M3AlRc 4 …(C1-b)
 上記一般式(C1-b)中、M3はLi、NaまたはKを示し、Rcは炭素原子数が1~15、好ましくは1~4の炭化水素基を示す。)
M 3 AlR c 4 ...(C1-b)
In the above general formula (C1-b), M3 represents Li, Na, or K, and Rc represents a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms.

  Rde4 …(C1-c)
 上記一般式(C1-c)中、RdおよびReは、互いに同一でも異なっていてもよく、炭素原子数が1~15、好ましくは1~4の炭化水素基を示し、M4はMg、ZnまたはCdである。
R d R e M 4 …(C1-c)
In the above general formula (C1-c), R d and R e may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, and M 4 represents Mg, Zn, or Cd.

 上記一般式(C1-a)で表わされる有機アルミニウム化合物としては、次のような一般式(C-1a-1)~(C-1a-4)で表わされる化合物を例示できる。
  Ra pAl(ORb3-p …(C-1a-1)
(式(C-1a-1)中、RaおよびRbは、互いに同一でも異なっていてもよく、炭素原子数が1~15、好ましくは1~4の炭化水素基を示し、pは好ましくは1.5≦p≦3の数である。)で表される有機アルミニウム化合物、
Examples of the organoaluminum compound represented by the above general formula (C1-a) include compounds represented by the following general formulas (C-1a-1) to (C-1a-4).
R ap Al (OR b ) 3-p ...(C-1a-1)
(in formula (C-1a-1), R a and R b may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, and p is preferably a number satisfying 1.5≦p≦3),

  Ra pAlY3-p …(C-1a-2)
(式(C-1a-2)中、Raは炭素原子数が1~15、好ましくは1~4の炭化水素基を示し、Yはハロン原子を示し、pは好ましくは0<p<3の数である。)で表される有機アルミニウム化合物、
  Ra pAlH3-p …(C-1a-3)
(式(C-1a-3)中、Raは炭素原子数が1~15、好ましくは1~4の炭化水素基を示し、pは好ましくは2≦p<3の数である。)で表される有機アルミニウム化合物、
R ap AlY 3-p ...(C-1a-2)
(in formula (C-1a-2), R a represents a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, Y represents a halon atom, and p is preferably a number satisfying 0<p<3),
R ap AlH 3-p ...(C-1a-3)
(in formula (C-1a-3), R a represents a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms, and p is preferably a number satisfying 2≦p<3),

  Ra pAl(ORbqs …(C-1a-4)
(式(C-1a-4)中、RaおよびRbは、互いに同一でも異なっていてもよく、炭素原子数が1~15、好ましくは1~4の炭化水素基を示し、Yはハロゲン原子を示し、pは0<p≦3、qは0≦q<3、sは0≦s<3の数であり、かつp+q+s=3である。)で表される有機アルミニウム化合物。
R a p Al (OR b ) q Y s … (C-1a-4)
(In formula (C-1a-4), R a and R b may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms; Y represents a halogen atom; p is a number that satisfies 0<p≦3, q is a number that satisfies 0≦q<3, s is a number that satisfies 0≦s<3, and p+q+s=3.)

 一般式(C1-a)に属する有機アルミニウム化合物としてより具体的には、トリメチルアルミニウム、トリエチルアルミニウム、トリn-ブチルアルミニウム、トリプロピルアルミニウム、トリペンチルアルミニウム、トリヘキシルアルミニウム、トリオクチルアルミニウム、トリデシルアルミニウムなどのトリn-アルキルアルミニウム;トリイソプロピルアルミニウム、トリイソブチルアルミニウム、トリsec-ブチルアルミニウム、トリtert-ブチルアルミニウム、トリ2-メチルブチルアルミニウム、トリ3-メチルブチルアルミニウム、トリ2-メチルペンチルアルミニウム、トリ3-メチルペンチルアルミニウム、トリ4-メチルペンチルアルミニウム、トリ2-メチルヘキシルアルミニウム、トリ3-メチルヘキシルアルミニウム、トリ2-エチルヘキシルアルミニウムなどのトリ分岐鎖アルキルアルミニウム;トリシクロヘキシルアルミニウム、トリシクロオクチルアルミニウムなどのトリシクロアルキルアルミニウム;トリフェニルアルミニウム、トリトリルアルミニウムなどのトリアリールアルミニウム;ジイソブチルアルミニウムハイドライドなどのジアルキルアルミニウムハイドライド;(i-C49xAly(C510z(式中、x、y、zは正の数であり、z≧2xである。)などで表されるトリイソプレニルアルミニウムなどのトリアルケニルアルミニウム;イソブチルアルミニウムメトキシド、イソブチルアルミニウムエトキシド、イソブチルアルミニウムイソプロポキシドなどのアルキルアルミニウムアルコキシド;ジメチルアルミニウムメトキシド、ジエチルアルミニウムエトキシド、ジブチルアルミニウムブトキシドなどのジアルキルアルミニウムアルコキシド;エチルアルミニウムセスキエトキシド、ブチルアルミニウムセスキブトキシドなどのアルキルアルミニウムセスキアルコキシド;Ra 2.5Al(ORb0.5で表される平均組成を有する部分的にアルコキシ化されたアルキルアルミニウム(式中、RaおよびRbは、互いに同一でも異なっていてもよく、炭素原子数が1~15、好ましくは1~4の炭化水素基を示す);ジエチルアルミニウムフェノキシド、ジエチルアルミニウム(2,6-ジ-t-ブチル-4-メチルフェノキシド)、エチルアルミニウムビス(2,6-ジ-t-ブチル-4-メチルフェノキシド)、ジイソブチルアルミニウム(2,6-ジ-t-ブチル-4-メチルフェノキシド)、イソブチルアルミニウムビス(2,6-ジ-t-ブチル-4-メチルフェノキシド)などのジアルキルアルミニウムアリーロキシド;ジメチルアルミニウムクロリド、ジエチルアルミニウムクロリド、ジブチルアルミニウムクロリド、ジエチルアルミニウムブロミド、ジイソブチルアルミニウムクロリドなどのジアルキルアルミニウムハライド;エチルアルミニウムセスキクロリド、ブチルアルミニウムセスキクロリド、エチルアルミニウムセスキブロミドなどのアルキルアルミニウムセスキハライド;エチルアルミニウムジクロリド、プロピルアルミニウムジクロリド、ブチルアルミニウムジブロミドなどのアルキルアルミニウムジハライドなどの部分的にハロゲン化されたアルキルアルミニウム;ジエチルアルミニウムヒドリド、ジブチルアルミニウムヒドリドなどのジアルキルアルミニウムヒドリド;エチルアルミニウムジヒドリド、プロピルアルミニウムジヒドリドなどのアルキルアルミニウムジヒドリドなどその他の部分的に水素化されたアルキルアルミニウム;エチルアルミニウムエトキシクロリド、ブチルアルミニウムブトキシクロリド、エチルアルミニウムエトキシブロミドなどの部分的にアルコキシ化およびハロゲン化されたアルキルアルミニウムなどを挙げることができる。 More specific examples of the organoaluminum compound of general formula (C1-a) include tri-n-alkylaluminums such as trimethylaluminum, triethylaluminum, tri-n-butylaluminum, tripropylaluminum, tripentylaluminum, trihexylaluminum, trioctylaluminum, and tridecylaluminum; tri-branched alkylaluminums such as triisopropylaluminum, triisobutylaluminum, trisec-butylaluminum, tritert-butylaluminum, tri-2-methylbutylaluminum, tri-2-methylpentylaluminum, tri-3-methylpentylaluminum, tri-4-methylpentylaluminum, tri-2-methylhexylaluminum, tri-3-methylhexylaluminum, and tri-2-ethylhexylaluminum; tricycloalkylaluminums such as tricyclohexylaluminum and tricyclooctylaluminum; triarylaluminums such as triphenylaluminum and tritolylaluminum; dialkylaluminum hydrides such as diisobutylaluminum hydride; (i-C 4 H 9 ) x Al y (C 5 H 10 ) z (wherein x, y, and z are positive numbers, and z≧2x); alkylaluminum alkoxides such as isobutylaluminum methoxide, isobutylaluminum ethoxide, and isobutylaluminum isopropoxide; dialkylaluminum alkoxides such as dimethylaluminum methoxide, diethylaluminum ethoxide, and dibutylaluminum butoxide; alkylaluminum sesquialkoxides such as ethylaluminum sesquiethoxide and butylaluminum sesquibutoxide; partially alkoxylated alkylaluminums having an average composition represented by R a 2.5 Al(OR b ) 0.5 (wherein R a and R b 's may be the same or different and represent a hydrocarbon group having 1 to 15, preferably 1 to 4, carbon atoms; dialkylaluminum aryloxides such as diethylaluminum phenoxide, diethylaluminum (2,6-di-t-butyl-4-methylphenoxide), ethylaluminum bis (2,6-di-t-butyl-4-methylphenoxide), diisobutylaluminum (2,6-di-t-butyl-4-methylphenoxide), and isobutylaluminum bis (2,6-di-t-butyl-4-methylphenoxide); dialkylaluminum halides such as dimethylaluminum chloride, diethylaluminum chloride, dibutylaluminum chloride, diethylaluminum bromide, and diisobutylaluminum chloride; ethylaluminum sesquichloride, butylaluminum partially halogenated alkylaluminums such as alkylaluminum dihalides such as ethylaluminum dichloride, propylaluminum dichloride, butylaluminum dibromide; dialkylaluminum hydrides such as diethylaluminum hydride, dibutylaluminum hydride; other partially hydrogenated alkylaluminums such as alkylaluminum dihydrides such as ethylaluminum dihydride, propylaluminum dihydride; and partially alkoxylated and halogenated alkylaluminums such as ethylaluminum ethoxychloride, butylaluminum butoxychloride, ethylaluminum ethoxybromide.

 また(C1-a)に類似する化合物も本発明に使用することができ、そのような化合物として例えば、窒素原子を介して2以上のアルミニウム化合物が結合した有機アルミニウム化合物を挙げることができる。このような化合物として具体的には、(C252AlN(C25)Al(C252などを挙げることができる。 Compounds similar to (C1-a) can also be used in the present invention, such as organoaluminum compounds in which two or more aluminum compounds are bonded via nitrogen atoms, such as ( C2H5 ) 2AlN ( C2H5 ) Al ( C2H5 ) 2 .

 上記一般式(C1-b)に属する化合物としては、LiAl(C254、LiAl(C7154などを挙げることができる。
 上記一般式(C1-c)に属する化合物としては、ジメチルマグネシウム、ジエチルマグネシウム、ジブチルマグネシウム、ブチルエチルマグネシウム、ジメチル亜鉛、ジエチル亜鉛、ジフェニル亜鉛、ジ-n-プロピル亜鉛、ジイソプロピル亜鉛、ジ-n-ブチル亜鉛、ジイソブチル亜鉛、ビス(ペンタフルオロフェニル)亜鉛、ジメチルカドミウム、ジエチルカドミウムなどを挙げることができる。
Examples of compounds belonging to the general formula (C1-b) include LiAl(C 2 H 5 ) 4 and LiAl(C 7 H 15 ) 4 .
Examples of the compound belonging to the general formula (C1-c) include dimethyl magnesium, diethyl magnesium, dibutyl magnesium, butylethyl magnesium, dimethyl zinc, diethyl zinc, diphenyl zinc, di-n-propyl zinc, diisopropyl zinc, di-n-butyl zinc, diisobutyl zinc, bis(pentafluorophenyl)zinc, dimethyl cadmium, and diethyl cadmium.

 またその他にも、(C1)有機金属化合物としては、メチルリチウム、エチルリチウム、プロピルリチウム、ブチルリチウム、メチルマグネシウムブロミド、メチルマグネシウムクロリド、エチルマグネシウムブロミド、エチルマグネシウムクロリド、プロピルマグネシウムブロミド、プロピルマグネシウムクロリド、ブチルマグネシウムブロミド、ブチルマグネシウムクロリドなどを使用することもできる。 In addition, other organometallic compounds (C1) that can be used include methyllithium, ethyllithium, propyllithium, butyllithium, methylmagnesium bromide, methylmagnesium chloride, ethylmagnesium bromide, ethylmagnesium chloride, propylmagnesium bromide, propylmagnesium chloride, butylmagnesium bromide, and butylmagnesium chloride.

 また重合系内で上記有機アルミニウム化合物が形成されるような化合物、例えばハロゲン化アルミニウムとアルキルリチウムとの組み合わせ、またはハロゲン化アルミニウムとアルキルマグネシウムとの組み合わせなどを、上記(C1)有機金属化合物として使用することもできる。
 上記のような(C1)有機金属化合物は、1種類単独でまたは2種以上組み合わせて用いられる。
 (C1)有機金属化合物は、(C1)有機金属化合物と、オレフィン重合用触媒に含まれる遷移金属化合物中の遷移金属原子(M)とのモル比(C1/M)が、通常0.01~100,000、好ましくは0.05~50,000となるような量で用いられる。
Furthermore, compounds that form the above-mentioned organoaluminum compound in the polymerization system, such as a combination of an aluminum halide and an alkyllithium, or a combination of an aluminum halide and an alkylmagnesium, can also be used as the organometallic compound (C1).
The organometallic compounds (C1) as described above may be used singly or in combination of two or more.
The organometallic compound (C1) is used in an amount such that the molar ratio (C1/M) of the organometallic compound (C1) to the transition metal atom (M) in the transition metal compound contained in the olefin polymerization catalyst is usually 0.01 to 100,000, and preferably 0.05 to 50,000.

((C2)有機アルミニウムオキシ化合物)
 本発明で用いられる(C2)有機アルミニウムオキシ化合物は、従来公知のアルミノキサンであってもよく、また特開平2-78687号公報に例示されているようなベンゼン不溶性の有機アルミニウムオキシ化合物であってもよい。(C2)有機アルミニウムオキシ化合物としては、具体的には、メチルアルミノキサン、エチルアルミノキサン、イソブチルアルミノキサン等が挙げられる。
 従来公知のアルミノキサンは、例えば下記(1)~(3)のような方法によって製造することができ、通常、炭化水素溶媒の溶液として得られる。
((C2) Organoaluminum oxy compound)
The organoaluminum oxy compound (C2) used in the present invention may be a conventionally known aluminoxane, or may be a benzene-insoluble organoaluminum oxy compound such as those exemplified in JP-A No. 2-78687. Specific examples of the organoaluminum oxy compound (C2) include methylaluminoxane, ethylaluminoxane, and isobutylaluminoxane.
Conventionally known aluminoxanes can be produced, for example, by the following methods (1) to (3), and are usually obtained as a solution in a hydrocarbon solvent.

 (1)吸着水を含有する化合物または結晶水を含有する塩類、例えば塩化マグネシウム水和物、硫酸銅水和物、硫酸アルミニウム水和物、硫酸ニッケル水和物、塩化第1セリウム水和物などの炭化水素媒体懸濁液に、トリアルキルアルミニウムなどの有機アルミニウム化合物を添加して、吸着水または結晶水と有機アルミニウム化合物とを反応させる方法。
 (2)ベンゼン、トルエン、エチルエーテル、テトラヒドロフランなどの媒体中で、トリアルキルアルミニウムなどの有機アルミニウム化合物に直接水、氷または水蒸気を作用させる方法。
 (3)デカン、ベンゼン、トルエンなどの媒体中でトリアルキルアルミニウムなどの有機アルミニウム化合物に、ジメチルスズオキシド、ジブチルスズオキシドなどの有機スズ酸化物を反応させる方法。
(1) A method in which an organoaluminum compound such as trialkylaluminum is added to a hydrocarbon medium suspension of a compound containing adsorbed water or a salt containing water of crystallization, such as magnesium chloride hydrate, copper sulfate hydrate, aluminum sulfate hydrate, nickel sulfate hydrate, or cerous chloride hydrate, to react the adsorbed water or water of crystallization with the organoaluminum compound.
(2) A method in which water, ice or water vapor is allowed to directly act on an organoaluminum compound such as trialkylaluminum in a medium such as benzene, toluene, ethyl ether or tetrahydrofuran.
(3) A method in which an organoaluminum compound such as trialkylaluminum is reacted with an organotin oxide such as dimethyltin oxide or dibutyltin oxide in a medium such as decane, benzene, or toluene.

 なお、上記アルミノキサンは、少量の有機金属成分を含有してもよい。また回収された上記のアルミノキサンの溶液から溶媒または未反応有機アルミニウム化合物を蒸留して除去した後、得られたアルミノキサンを溶媒に再溶解またはアルミノキサンの貧溶媒に懸濁させてもよい。
 アルミノキサンを調製する際に用いられる有機アルミニウム化合物として具体的には、上記一般式(C1-a)に属する有機アルミニウム化合物として例示したものと同様の有機アルミニウム化合物を挙げることができる。
 これらのうち、トリアルキルアルミニウム、トリシクロアルキルアルミニウムが好ましく、トリメチルアルミニウムが特に好ましい。上記のような有機アルミニウム化合物は、1種単独でまたは2種以上組み合せて用いられる。
The aluminoxane may contain a small amount of an organometallic component. After the solvent or unreacted organoaluminum compound is removed by distillation from the recovered aluminoxane solution, the resulting aluminoxane may be redissolved in a solvent or suspended in a poor solvent for the aluminoxane.
Specific examples of the organoaluminum compound used in preparing the aluminoxane include the same organoaluminum compounds as those exemplified as the organoaluminum compounds belonging to the above general formula (C1-a).
Among these, trialkylaluminum and tricycloalkylaluminum are preferred, and trimethylaluminum is particularly preferred.The above organoaluminum compounds may be used singly or in combination of two or more.

 アルミノキサンの調製に用いられる溶媒としては、ベンゼン、トルエン、キシレン、クメン、シメンなどの芳香族炭化水素、ペンタン、ヘキサン、ヘプタン、オクタン、デカン、ドデカン、ヘキサデカン、オクタデカンなどの脂肪族炭化水素、シクロペンタン、シクロヘキサン、シクロオクタン、メチルシクロペンタンなどの脂環族炭化水素、ガソリン、灯油、軽油などの石油留分または上記芳香族炭化水素、脂肪族炭化水素、脂環族炭化水素のハロゲン化物とりわけ、塩素化物、臭素化物などの炭化水素溶媒が挙げられる。さらにエチルエーテル、テトラヒドロフランなどのエーテル類を用いることもできる。これらの溶媒のうち特に芳香族炭化水素または脂肪族炭化水素が好ましい。 Solvents used in the preparation of aluminoxane include aromatic hydrocarbons such as benzene, toluene, xylene, cumene, and cymene; aliphatic hydrocarbons such as pentane, hexane, heptane, octane, decane, dodecane, hexadecane, and octadecane; alicyclic hydrocarbons such as cyclopentane, cyclohexane, cyclooctane, and methylcyclopentane; petroleum fractions such as gasoline, kerosene, and diesel; and hydrocarbon solvents such as halides, especially chlorinated and brominated versions, of the above aromatic, aliphatic, and alicyclic hydrocarbons. Ethers such as ethyl ether and tetrahydrofuran can also be used. Of these solvents, aromatic hydrocarbons and aliphatic hydrocarbons are particularly preferred.

 また本発明で用いられるベンゼン不溶性の有機アルミニウムオキシ化合物は、60℃のベンゼンに溶解するAl成分がAl原子換算で通常10%以下、好ましくは5%以下、特に好ましくは2%以下であるもの、すなわち、ベンゼンに対して不溶性または難溶性であることが好ましい。
 本発明で用いられる(C2)有機アルミニウムオキシ化合物としては、下記一般式(III)で表されるボロンを含んだ有機アルミニウムオキシ化合物を挙げることもできる。
The benzene-insoluble organoaluminum oxy-compound used in the present invention preferably has an Al component soluble in benzene at 60°C in an amount of usually 10% or less, preferably 5% or less, and particularly preferably 2% or less, calculated as Al atoms. In other words, the organoaluminum oxy-compound is preferably insoluble or poorly soluble in benzene.
The organoaluminum oxy compound (C2) used in the present invention may also include boron-containing organoaluminum oxy compounds represented by the following general formula (III).

 (一般式(III)中、R17は炭素原子数が1~10の炭化水素基を示し、4つのR18は、互いに同一でも異なっていてもよく、水素原子、ハロゲン原子、炭素原子数が1~10の炭化水素基を示す。) (In general formula (III), R 17 represents a hydrocarbon group having 1 to 10 carbon atoms, and four R 18 may be the same or different and represent a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 10 carbon atoms.)

 上記一般式(III)で表されるボロンを含んだ有機アルミニウムオキシ化合物は、下記一般式(IV)で表されるアルキルボロン酸と、有機アルミニウム化合物とを、不活性ガス雰囲気下に不活性溶媒中で、-80℃~室温の温度で1分~24時間反応させることにより製造できる。
  R19-B(OH)2 …(IV)
(一般式(IV)中、R19は上記一般式(III)におけるR17と同じ基を示す。)
The boron-containing organoaluminum oxy compound represented by the above general formula (III) can be produced by reacting an alkylboronic acid represented by the following general formula (IV) with an organoaluminum compound in an inert solvent under an inert gas atmosphere at a temperature of −80° C. to room temperature for 1 minute to 24 hours.
R19 -B(OH) 2 ...(IV)
(In general formula (IV), R 19 represents the same group as R 17 in general formula (III) above.)

 上記一般式(IV)で表されるアルキルボロン酸の具体的な例としては、メチルボロン酸、エチルボロン酸、イソプロピルボロン酸、n-プロピルボロン酸、n-ブチルボロン酸、イソブチルボロン酸、n-ヘキシルボロン酸、シクロヘキシルボロン酸、フェニルボロン酸、3,5-ジフルオロフェルニルボロン酸、ペンタフルオロフェニルボロン酸、3,5-ビス(トリフルオロメチル)フェニルボロン酸などが挙げられる。これらの中では、メチルボロン酸、n-ブチルボロン酸、イソブチルボロン酸、3,5-ジフルオロフェニルボロン酸、ペンタフルオロフェニルボロン酸が好ましい。これらは1種単独でまたは2種以上組み合わせて用いられる。 Specific examples of alkylboronic acids represented by the above general formula (IV) include methylboronic acid, ethylboronic acid, isopropylboronic acid, n-propylboronic acid, n-butylboronic acid, isobutylboronic acid, n-hexylboronic acid, cyclohexylboronic acid, phenylboronic acid, 3,5-difluorophenylboronic acid, pentafluorophenylboronic acid, and 3,5-bis(trifluoromethyl)phenylboronic acid. Of these, methylboronic acid, n-butylboronic acid, isobutylboronic acid, 3,5-difluorophenylboronic acid, and pentafluorophenylboronic acid are preferred. These may be used alone or in combination of two or more.

 このようなアルキルボロン酸と反応させる有機アルミニウム化合物として具体的には、上記一般式(C1-a)に属する有機アルミニウム化合物として例示したものと同様の有機アルミニウム化合物を挙げることができる。 Specific examples of organoaluminum compounds to be reacted with such alkylboronic acids include the same organoaluminum compounds as those exemplified as organoaluminum compounds belonging to general formula (C1-a) above.

 上記有機アルミニウム化合物としては、トリアルキルアルミニウム、トリシクロアルキルアルミニウムが好ましく、特にトリメチルアルミニウム、トリエチルアルミニウム、トリイソブチルアルミニウムが好ましい。これらは1種単独でまたは2種以上組み合わせて用いられる。
 オレフィン重合用触媒が、(C2)有機アルミニウムオキシ化合物を含むと、オレフィン化合物に対しての重合活性が高いものとなるため好ましい。
The organoaluminum compound is preferably a trialkylaluminum or a tricycloalkylaluminum, and more preferably trimethylaluminum, triethylaluminum, or triisobutylaluminum, which may be used singly or in combination.
It is preferable that the olefin polymerization catalyst contains (C2) an organoaluminum oxy compound, since this will result in high polymerization activity for olefin compounds.

 上記のような(C2)有機アルミニウムオキシ化合物は、1種単独でまたは2種以上組み合せて用いられる。
 有機アルミニウムオキシ化合物(C2)は、有機アルミニウムオキシ化合物(C2)中のアルミニウム原子と、オレフィン重合用触媒に含まれる遷移金属化合物中の遷移金属原子(M)とのモル比(C2/M)が、通常10~500,000、好ましくは20~100,000となるような量で用いられる。
The organoaluminum oxy compounds (C2) as described above may be used singly or in combination of two or more.
The organoaluminum oxy compound (C2) is used in an amount such that the molar ratio (C2/M) of aluminum atoms in the organoaluminum oxy compound (C2) to the transition metal atoms (M) in the transition metal compound contained in the olefin polymerization catalyst is generally 10 to 500,000, preferably 20 to 100,000.

((C3)遷移金属化合物と反応してイオン対を形成する化合物)
 (C3)遷移金属化合物と反応してイオン対を形成する化合物は、オレフィン重合用触媒に含まれる遷移金属化合物と反応してイオン対を形成する化合物である。オレフィン重合用触媒に含まれる遷移金属化合物とは、上述した工程(A)で用いられるジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A]、あるいは工程(B)で用いられる架橋メタロセン化合物を含む周期表第4族の遷移金属化合物[B]を意味する。
((C3) Compounds that react with transition metal compounds to form ion pairs)
The compound (C3) that reacts with a transition metal compound to form an ion pair is a compound that reacts with a transition metal compound contained in an olefin polymerization catalyst to form an ion pair. The transition metal compound contained in an olefin polymerization catalyst means the transition metal compound [A] of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton used in the above-mentioned step (A), or the transition metal compound [B] of Group 4 of the periodic table containing a bridged metallocene compound used in the step (B).

 本発明で用いられる、(C3)遷移金属化合物と反応してイオン対を形成する化合物(以下、「イオン化イオン性化合物」という。)としては、特表平1-501950号公報、特表平1-502036号公報、特開平3-179005号公報、特開平3-179006号公報、特開平3-207703号公報、特開平3-207704号公報、USP-5321106号などに記載されたルイス酸、イオン性化合物、ボラン化合物およびカルボラン化合物などを挙げることができる。さらに、ヘテロポリ化合物およびイソポリ化合物も挙げることができる。 (C3) Examples of compounds used in the present invention that react with transition metal compounds to form ion pairs (hereinafter referred to as "ionizing ionic compounds") include Lewis acids, ionic compounds, borane compounds, and carborane compounds described in JP-T-1-501950, JP-T-1-502036, JP-A-3-179005, JP-A-3-179006, JP-A-3-207703, JP-A-3-207704, and USP-5321106. Further examples include heteropoly compounds and isopoly compounds.

 具体的には、上記ルイス酸としては、BR3(Rは、フッ素、メチル基、トリフルオロメチル基などの置換基を有していてもよいフェニル基またはフッ素である。)で示される化合物が挙げられ、例えばトリフルオロボロン、トリフェニルボロン、トリス(4-フルオロフェニル)ボロン、トリス(3,5-ジフルオロフェニル)ボロン、トリス(4-フルオロメチルフェニル)ボロン、トリス(ペンタフルオロフェニル)ボロン、トリス(p-トリル)ボロン、トリス(o-トリル)ボロン、トリス(3,5-ジメチルフェニル)ボロンなどである。
 上記イオン性化合物としては、例えば下記一般式(V)で表される化合物が挙げられる。
Specifically, the Lewis acid includes compounds represented by BR 3 (R is fluorine or a phenyl group which may have a substituent such as fluorine, a methyl group, or a trifluoromethyl group), such as trifluoroboron, triphenylboron, tris(4-fluorophenyl)boron, tris(3,5-difluorophenyl)boron, tris(4-fluoromethylphenyl)boron, tris(pentafluorophenyl)boron, tris(p-tolyl)boron, tris(o-tolyl)boron, and tris(3,5-dimethylphenyl)boron.
The ionic compound may, for example, be a compound represented by the following general formula (V).

 (一般式(V)中、R20はH+、カルボニウムカチオン、オキソニウムカチオン、アンモニウムカチオン、ホスホニウムカチオン、シクロヘプチルトリエニルカチオンまたは遷移金属を有するフェロセニウムカチオンであり、R21~R24は、互いに同一でも異なっていてもよく、有機基、好ましくはアリール基または置換アリール基である。)。 (In general formula (V), R 20 represents H + , a carbonium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptyltrienyl cation, or a ferrocenium cation having a transition metal, and R 21 to R 24 may be the same or different and represent an organic group, preferably an aryl group or a substituted aryl group.)

 上記カルボニウムカチオンとして具体的には、トリフェニルカルボニウムカチオン、トリ(メチルフェニル)カルボニウムカチオン、トリ(ジメチルフェニル)カルボニウムカチオンなどの三置換カルボニウムカチオンなどが挙げられる。 Specific examples of the carbonium cation include trisubstituted carbonium cations such as triphenylcarbonium cation, tri(methylphenyl)carbonium cation, and tri(dimethylphenyl)carbonium cation.

 上記アンモニウムカチオンとして具体的には、トリメチルアンモニウムカチオン、トリエチルアンモニウムカチオン、トリプロピルアンモニウムカチオン、トリブチルアンモニウムカチオン、トリ(n-ブチル)アンモニウムカチオンなどのトリアルキルアンモニウムカチオン;N,N-ジメチルアニリニウムカチオン、N,N-ジエチルアニリニウムカチオン、N,N-2,4,6-ペンタメチルアニリニウムカチオンなどのN,N-ジアルキルアニリニウムカチオン;ジ(イソプロピル)アンモニウムカチオン、ジシクロヘキシルアンモニウムカチオンなどのジアルキルアンモニウムカチオンなどが挙げられる。 Specific examples of the ammonium cation include trialkylammonium cations such as trimethylammonium cation, triethylammonium cation, tripropylammonium cation, tributylammonium cation, and tri(n-butyl)ammonium cation; N,N-dialkylanilinium cations such as N,N-dimethylanilinium cation, N,N-diethylanilinium cation, and N,N-2,4,6-pentamethylanilinium cation; and dialkylammonium cations such as di(isopropyl)ammonium cation and dicyclohexylammonium cation.

 上記ホスホニウムカチオンとして具体的には、トリフェニルホスホニウムカチオン、トリ(メチルフェニル)ホスホニウムカチオン、トリ(ジメチルフェニル)ホスホニウムカチオンなどのトリアリールホスホニウムカチオンなどが挙げられる。
 R20としては、カルボニウムカチオンおよびアンモニウムカチオンが好ましく、特にトリフェニルカルボニウムカチオン、N,N-ジメチルアニリニウムカチオン、N,N-ジエチルアニリニウムカチオンが好ましい。
Specific examples of the phosphonium cation include triarylphosphonium cations such as triphenylphosphonium cation, tri(methylphenyl)phosphonium cation, and tri(dimethylphenyl)phosphonium cation.
As R 20 , a carbonium cation or an ammonium cation is preferred, and a triphenylcarbonium cation, an N,N-dimethylanilinium cation, or an N,N-diethylanilinium cation is particularly preferred.

 またイオン性化合物として、トリアルキル置換アンモニウム塩、N,N-ジアルキルアニリニウム塩、ジアルキルアンモニウム塩、トリアリールホスフォニウム塩などを挙げることもできる。 Further examples of ionic compounds include trialkyl-substituted ammonium salts, N,N-dialkylanilinium salts, dialkylammonium salts, and triarylphosphonium salts.

 上記トリアルキル置換アンモニウム塩として具体的には、例えばトリエチルアンモニウムテトラ(フェニル)ホウ素、トリプロピルアンモニウムテトラ(フェニル)ホウ素、トリ(n-ブチル)アンモニウムテトラ(フェニル)ホウ素、トリメチルアンモニウムテトラ(p-トリル)ホウ素、トリメチルアンモニウムテトラ(o-トリル)ホウ素、トリ(n-ブチル)アンモニウムテトラ(ペンタフルオロフェニル)ホウ素、トリプロピルアンモニウムテトラ(o,p-ジメチルフェニル)ホウ素、トリ(n-ブチル)アンモニウムテトラ(m,m-ジメチルフェニル)ホウ素、トリ(n-ブチル)アンモニウムテトラ(p-トリフルオロメチルフェニル)ホウ素、トリ(n-ブチル)アンモニウムテトラ(3,5-ジトリフルオロメチルフェニル)ホウ素、トリ(n-ブチル)アンモニウムテトラ(o-トリル)ホウ素などが挙げられる。 Specific examples of the above-mentioned trialkyl-substituted ammonium salts include triethylammonium tetra(phenyl)boron, tripropylammonium tetra(phenyl)boron, tri(n-butyl)ammonium tetra(phenyl)boron, trimethylammonium tetra(p-tolyl)boron, trimethylammonium tetra(o-tolyl)boron, tri(n-butyl)ammonium tetra(pentafluorophenyl)boron, tripropylammonium tetra(o,p-dimethylphenyl)boron, tri(n-butyl)ammonium tetra(m,m-dimethylphenyl)boron, tri(n-butyl)ammonium tetra(p-trifluoromethylphenyl)boron, tri(n-butyl)ammonium tetra(3,5-ditrifluoromethylphenyl)boron, and tri(n-butyl)ammonium tetra(o-tolyl)boron.

 上記N,N-ジアルキルアニリニウム塩として具体的には、例えばN,N-ジメチルアニリニウムテトラ(フェニル)ホウ素、N,N-ジエチルアニリニウムテトラ(フェニル)ホウ素、N,N,2,4,6-ペンタメチルアニリニウムテトラ(フェニル)ホウ素などが挙げられる。
 上記ジアルキルアンモニウム塩として具体的には、例えばジ(1-プロピル)アンモニウムテトラ(ペンタフルオロフェニル)ホウ素、ジシクロヘキシルアンモニウムテトラ(フェニル)ホウ素などが挙げられる。
Specific examples of the N,N-dialkylanilinium salt include N,N-dimethylanilinium tetra(phenyl)boron, N,N-diethylanilinium tetra(phenyl)boron, and N,N,2,4,6-pentamethylanilinium tetra(phenyl)boron.
Specific examples of the dialkylammonium salt include di(1-propyl)ammonium tetra(pentafluorophenyl)boron and dicyclohexylammonium tetra(phenyl)boron.

 さらにイオン性化合物として、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート、N,N-ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート、フェロセニウムテトラ(ペンタフルオロフェニル)ボレート、トリフェニルカルベニウムペンタフェニルシクロペンタジエニル錯体、N,N-ジエチルアニリニウムペンタフェニルシクロペンタジエニル錯体、下記式(VI)または(VII)で表されるホウ素化合物などを挙げることもできる。 Further examples of ionic compounds include triphenylcarbenium tetrakis(pentafluorophenyl)borate, N,N-dimethylanilinium tetrakis(pentafluorophenyl)borate, ferrocenium tetra(pentafluorophenyl)borate, triphenylcarbenium pentaphenylcyclopentadienyl complex, N,N-diethylanilinium pentaphenylcyclopentadienyl complex, and boron compounds represented by the following formula (VI) or (VII):

(式(VI)中、Etはエチル基を示す。) (In formula (VI), Et represents an ethyl group.)

(式(VII)中、Etはエチル基を示す。) (In formula (VII), Et represents an ethyl group.)

 イオン化イオン性化合物(化合物[C3])の例であるボラン化合物として具体的には、例えば、デカボラン;ビス〔トリ(n-ブチル)アンモニウム〕ノナボレート、ビス〔トリ(n-ブチル)アンモニウム〕デカボレート、ビス〔トリ(n-ブチル)アンモニウム〕ウンデカボレート、ビス〔トリ(n-ブチル)アンモニウム〕ドデカボレート、ビス〔トリ(n-ブチル)アンモニウム〕デカクロロデカボレート、ビス〔トリ(n-ブチル)アンモニウム〕ドデカクロロドデカボレートなどのアニオンの塩;トリ(n-ブチル)アンモニウムビス(ドデカハイドライドドデカボレート)コバルト酸塩(III)、ビス〔トリ(n-ブチル)アンモニウム〕ビス(ドデカハイドライドドデカボレート)ニッケル酸塩(III)などの金属ボランアニオンの塩などが挙げられる。 Specific examples of borane compounds, which are ionizable ionic compounds (compound [C3]), include decaborane; salts of anions such as bis[tri(n-butyl)ammonium]nonaborate, bis[tri(n-butyl)ammonium]decaborate, bis[tri(n-butyl)ammonium]undecaborate, bis[tri(n-butyl)ammonium]dodecaborate, bis[tri(n-butyl)ammonium]decachlorodecaborate, and bis[tri(n-butyl)ammonium]dodecachlorododecaborate; and salts of metal borane anions such as tri(n-butyl)ammonium bis(dodecahydridedodecaborate)cobaltate(III) and bis[tri(n-butyl)ammonium]bis(dodecahydridedodecaborate)nickelate(III).

 イオン化イオン性化合物の例であるカルボラン化合物として具体的には、例えば4-カルバノナボラン、1,3-ジカルバノナボラン、6,9-ジカルバデカボラン、ドデカハイドライド-1-フェニル-1,3-ジカルバノナボラン、ドデカハイドライド-1-メチル-1,3-ジカルバノナボラン、ウンデカハイドライド-1,3-ジメチル-1,3-ジカルバノナボラン、7,8-ジカルバウンデカボラン、2,7-ジカルバウンデカボラン、ウンデカハイドライド-7,8-ジメチル-7,8-ジカルバウンデカボラン、ドデカハイドライド-11-メチル-2,7-ジカルバウンデカボラン、トリ(n-ブチル)アンモニウム1-カルバデカボレート、トリ(n-ブチル)アンモニウム1-カルバウンデカボレート、トリ(n-ブチル)アンモニウム1-カルバドデカボレート、トリ(n-ブチル)アンモニウム1-トリメチルシリル-1-カルバデカボレート、トリ(n-ブチル)アンモニウムブロモ-1-カルバドデカボレート、トリ(n-ブチル)アンモニウム6-カルバデカボレート、トリ(n-ブチル)アンモニウム6-カルウンバデカボレート、トリ(n-ブチル)アンモニウム7-カルバウンデカボレート、トリ(n-ブチル)アンモニウム7,8-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウム2,9-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウムドデカハイドライド-8-メチル-7,9-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウムウンデカハイドライド-8-エチル-7,9-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウムウンデカハイドライド-8-ブチル-7,9-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウムウンデカハイドライド-8-アリル-7,9-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウムウンデカハイドライド-9-トリメチルシリル-7,8-ジカルバウンデカボレート、トリ(n-ブチル)アンモニウムウンデカハイドライド-4,6-ジブロモ-7-カルバウンデカボレートなどのアニオンの塩;
 トリ(n-ブチル)アンモニウムビス(ノナハイドライド-1,3-ジカルバノナボレート)コバルト酸塩(III)、トリ(n-ブチル)アンモニウムビス(ウンデカハイドライド-7,8-ジカルバウンデカボレート)鉄酸塩(III)、トリ(n-ブチル)アンモニウムビス(ウンデカハイドライド-7,8-ジカルバウンデカボレート)コバルト酸塩(III)、トリ(n-ブチル)アンモニウムビス(ウンデカハイドライド-7,8-ジカルバウンデカボレート)ニッケル酸塩(III)、トリ(n-ブチル)アンモニウムビス(ウンデカハイドライド-7,8-ジカルバウンデカボレート)銅酸塩(III)、トリ(n-ブチル)アンモニウムビス(ウンデカハイドライド-7,8-ジカルバウンデカボレート)金酸塩(III)、トリ(n-ブチル)アンモニウムビス(ノナハイドライド-7,8-ジメチル-7,8-ジカルバウンデカボレート)鉄酸塩(III)、トリ(n-ブチル)アンモニウムビス(ノナハイドライド-7,8-ジメチル-7,8-ジカルバウンデカボレート)クロム酸塩(III)、トリ(n-ブチル)アンモニウムビス(トリブロモオクタハイドライド-7,8-ジカルバウンデカボレート)コバルト酸塩(III)、トリス〔トリ(n-ブチル)アンモニウム〕ビス(ウンデカハイドライド-7-カルバウンデカボレート)クロム酸塩(III)、ビス〔トリ(n-ブチル)アンモニウム〕ビス(ウンデカハイドライド-7-カルバウンデカボレート)マンガン酸塩(IV)、ビス〔トリ(n-ブチル)アンモニウム〕ビス(ウンデカハイドライド-7-カルバウンデカボレート)コバルト酸塩(III)、ビス〔トリ(n-ブチル)アンモニウム〕ビス(ウンデカハイドライド-7-カルバウンデカボレート)ニッケル酸塩(IV)などの金属カルボランアニオンの塩などが挙げられる。
Specific examples of carborane compounds, which are examples of ionizable ionic compounds, include 4-carbanonaborane, 1,3-dicarbanonaborane, 6,9-dicarbadecaborane, dodecahydride-1-phenyl-1,3-dicarbanonaborane, dodecahydride-1-methyl-1,3-dicarbanonaborane, undecahydride-1,3-dimethyl-1,3-dicarbanonaborane, 7,8-dicarbaundecaborane, 2,7-dicarbaundecaborane, and undecahydride-7,8-dimethyl. 1-methyl-7,8-dicarboxaundecaborane, dodecahydride-11-methyl-2,7-dicarboxaundecaborane, tri(n-butyl)ammonium 1-carbadecaborate, tri(n-butyl)ammonium 1-carbaundecaborate, tri(n-butyl)ammonium 1-carbadodecaborate, tri(n-butyl)ammonium 1-trimethylsilyl-1-carbadecaborate, tri(n-butyl)ammonium bromo-1-carbadodecaborate, tri(n-butyl)ammonium 6-carbadecaborate, tri(n-butyl)ammonium 6-carbadecaborate, tri(n-butyl)ammonium 7-carbaundecaborate, tri(n-butyl)ammonium 7,8-dicarbaundecaborate, tri(n-butyl)ammonium 2,9-dicarbaundecaborate, tri(n-butyl)ammonium dodecahydride-8-methyl-7,9-dicarbaundecaborate, tri(n-butyl)ammonium undecahydride-8-ethyl-7,9-dicarbaundecaborate Salts of anions such as carbaundecaborate, tri(n-butyl)ammonium undecahydride-8-butyl-7,9-dicarbaundecaborate, tri(n-butyl)ammonium undecahydride-8-allyl-7,9-dicarbaundecaborate, tri(n-butyl)ammonium undecahydride-9-trimethylsilyl-7,8-dicarbaundecaborate, and tri(n-butyl)ammonium undecahydride-4,6-dibromo-7-carbaundecaborate;
Tri(n-butyl)ammonium bis(nonahydride-1,3-dicarbanonaborate)cobaltate(III), tri(n-butyl)ammonium bis(undecahydride-7,8-dicarbandecaborate)ferrate(III), tri(n-butyl)ammonium bis(undecahydride-7,8-dicarbandecaborate)cobaltate(III), tri(n-butyl)ammonium bis(undecahydride-7,8-dicarbandecaborate)nickelate(III), tri(n-butyl)ammonium bis(undecahydride-7,8-dicarbandecaborate)cuprate(III), tri(n-butyl)ammonium bis(undecahydride-7,8-dicarbandecaborate)aurate(III), tri(n-butyl)ammonium bis(nonahydride-7,8-dimethyl-7,8-dicarbandecaborate)ferrate salt (III), tri(n-butyl)ammonium bis(nonahydride-7,8-dimethyl-7,8-dicarboxamdecaborate)chromate (III), tri(n-butyl)ammonium bis(tribromooctahydride-7,8-dicarboxamdecaborate)cobaltate (III), tris[tri(n-butyl)ammonium]bis(undecahydride-7-carboudecaborate)chromate (III), bis[tri(n-butyl)ammonium]bis(undecahydride-7-carboudecaborate)manganate (IV), bis[tri(n-butyl)ammonium]bis(undecahydride-7-carboudecaborate)cobaltate (III), and bis[tri(n-butyl)ammonium]bis(undecahydride-7-carboudecaborate)nickelate (IV).

 イオン化イオン性化合物の例であるヘテロポリ化合物は、ケイ素、リン、チタン、ゲルマニウム、ヒ素および錫から選ばれる原子と、バナジウム、ニオブ、モリブデンおよびタングステンから選ばれる1種または2種以上の原子とを含む化合物である。具体的には、リンバナジン酸、ゲルマノバナジン酸、ヒ素バナジン酸、リンニオブ酸、ゲルマノニオブ酸、シリコノモリブデン酸、リンモリブデン酸、チタンモリブデン酸、ゲルマノモリブデン酸、ヒ素モリブデン酸、錫モリブデン酸、リンタングステン酸、ゲルマノタングステン酸、錫タングステン酸、リンモリブドバナジン酸、リンタングストバナジン酸、ゲルマノタングストバナジン酸、リンモリブドタングストバナジン酸、ゲルマノモリブドタングストバナジン酸、リンモリブドタングステン酸、リンモリブドニオブ酸、およびこれらの酸の塩が挙げられるが、この限りではない。また、上記塩としては、上記酸の、例えば周期表第1族または2族の金属、具体的には、リチウム、ナトリウム、カリウム、ルビジウム、セシウム、ベリリウム、マグネシウム、カルシウム、ストロンチウム、バリウム等との塩、トリフェニルエチル塩等の有機塩が挙げられる。 Heteropoly compounds, which are examples of ionized ionic compounds, are compounds containing atoms selected from silicon, phosphorus, titanium, germanium, arsenic, and tin, and one or more atoms selected from vanadium, niobium, molybdenum, and tungsten. Specific examples include, but are not limited to, phosphovanadic acid, germanovanadic acid, arsenic vanadic acid, phosphoniobic acid, germanoniobic acid, siliconomolybdic acid, phosphomolybdic acid, titanomolybdic acid, germanomolybdic acid, arsenic molybdic acid, tinmolybdic acid, phosphotungstic acid, germanotungstic acid, tintungstic acid, phosphomolybdovanadic acid, phosphotungstovanadic acid, germanotungstovanadic acid, phosphomolybdotungstovanadic acid, germanomolybdotungstovanadic acid, phosphomolybdotungstic acid, phosphomolybdoniobic acid, and salts of these acids. Examples of the salts include salts of the above acids with metals from Group 1 or 2 of the periodic table, specifically lithium, sodium, potassium, rubidium, cesium, beryllium, magnesium, calcium, strontium, barium, etc., and organic salts such as triphenylethyl salts.

 イオン化イオン性化合物の例であるイソポリ化合物は、バナジウム、ニオブ、モリブデンおよびタングステンから選ばれる1種の原子の金属イオンから構成される化合物であり、金属酸化物の分子状イオン種であるとみなすことができる。具体的には、バナジン酸、ニオブ酸、モリブデン酸、タングステン酸、およびこれらの酸の塩が挙げられるが、この限りではない。また、上記塩としては、上記酸の例えば周期表第1族または第2族の金属、具体的にはリチウム、ナトリウム、カリウム、ルビジウム、セシウム、ベリリウム、マグネシウム、カルシウム、ストロンチウム、バリウム等との塩、トリフェニルエチル塩等の有機塩が挙げられる。 Isopoly compounds, which are examples of ionized ionic compounds, are compounds composed of metal ions of one type of atom selected from vanadium, niobium, molybdenum, and tungsten, and can be considered to be molecular ionic species of metal oxides. Specific examples include, but are not limited to, vanadic acid, niobic acid, molybdic acid, tungstic acid, and salts of these acids. Furthermore, examples of the salts include salts of the above acids with metals from Group 1 or 2 of the periodic table, such as lithium, sodium, potassium, rubidium, cesium, beryllium, magnesium, calcium, strontium, and barium, as well as organic salts such as triphenylethyl salts.

 上記のようなイオン化イオン性化合物((C3)オレフィン重合用触媒に含まれる遷移金属化合物と反応してイオン対を形成する化合物)は、1種単独でまたは2種以上組み合せて用いられる。
 イオン化イオン性化合物(C3)は、イオン化イオン性化合物(C3)と、オレフィン重合用触媒に含まれる遷移金属化合物中の遷移金属原子(M)とのモル比(C3/M)が、通常1~10、好ましくは1~5となるような量で用いられる。
The above-mentioned ionizing ionic compounds (compounds that react with the transition metal compound contained in the olefin polymerization catalyst (C3) to form an ion pair) may be used singly or in combination of two or more.
The ionizing ionic compound (C3) is used in an amount such that the molar ratio (C3/M) of the ionizing ionic compound (C3) to the transition metal atom (M) in the transition metal compound contained in the olefin polymerization catalyst is usually 1 to 10, preferably 1 to 5.

〔モノマー〕
 本発明では、重合工程において、本発明の目的を損なわない範囲で、エチレンおよびプロピレン、または、エチレンおよび1-ブテンとともに、炭素原子数3~20のα-オレフィンから選ばれる少なくとも1種のモノマーを共重合成分として用いてもよい。共重合成分として用いられる炭素原子数3~20のα-オレフィンの具体例としては、プロピレン、1-ブテン、2-メチル-1-プロペン、2-メチル-1-ブテン、3-メチル-1-ブテン、1-ヘキセン、2-エチル-1-ブテン、2,3-ジメチル-1-ブテン、2-メチル-1-ペンテン、3-メチル-1-ペンテン、4-メチル-1-ペンテン、3,3-ジメチル-1-ブテン、1-ヘプテン、メチル-1-ヘキセン、ジメチル-1-ペンテン、エチル-1-ペンテン、トリメチル-1-ブテン、メチルエチル-1-ブテン、1-オクテン、メチル-1-ペンテン、エチル-1-ヘキセン、ジメチル-1-ヘキセン、プロピル-1-ヘプテン、メチルエチル-1-ヘプテン、トリメチル-1-ペンテン、プロピル-1-ペンテン、ジエチル-1-ブテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン等を挙げることができる。この中でも1-ブテン、1-ペンテン、1-ヘキセン、1-オクテンのα-オレフィンを好ましく用いることができる。
 なお、エチレン、プロピレン、1-ブテン、および、炭素原子数3~20のα-オレフィンは、ナフサ由来原料であってもバイオナフサ由来原料であっても、ナフサ由来原料とバイオナフサ由来原料を併用したものであっても良い。また、1種以上のケミカルリサイクル由来原料を含んでいてもよい。
〔monomer〕
In the present invention, in the polymerization step, at least one monomer selected from α-olefins having 3 to 20 carbon atoms may be used as a copolymerization component together with ethylene and propylene, or ethylene and 1-butene, within the scope of the present invention, as long as the object of the present invention is not impaired. Specific examples of the α-olefins having 3 to 20 carbon atoms used as a copolymerization component include propylene, 1-butene, 2-methyl-1-propene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene, 2-ethyl-1-butene, 2,3-dimethyl-1-butene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene, 1-heptene, and methyl-1-hexene. Examples of the α-olefins include 1-butene, dimethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene, 1-nonene, 1-decene, 1-undecene, and 1-dodecene. Of these, the α-olefins 1-butene, 1-pentene, 1-hexene, and 1-octene can be preferably used.
The ethylene, propylene, 1-butene, and α-olefins having 3 to 20 carbon atoms may be naphtha-derived raw materials, bionaphtha-derived raw materials, or a combination of naphtha-derived raw materials and bionaphtha-derived raw materials. Furthermore, the raw materials may contain one or more chemically recycled raw materials.

〔その他の工程〕
 本発明のオレフィン系樹脂(β)の製造方法では、上述した工程(A)および工程(B)に加え、必要に応じて、工程(A)または(B)、または工程(A)および(B)両方の工程で生成する重合体を回収する工程を含んでも良い。本工程は、工程(A)(B)において用いられる有機溶剤を分離してポリマーを取り出す工程であり、溶媒濃縮、押し出し脱気、ペレタイズ、晶析等の公知の工程であれば特段制限はない。
[Other steps]
The method for producing the olefin resin (β) of the present invention may, in addition to the above-mentioned steps (A) and (B), optionally include a step of recovering the polymer produced in either step (A) or (B), or both steps (A) and (B). This step is a step of separating the organic solvent used in steps (A) and (B) to extract the polymer, and is not particularly limited as long as it is a known step such as solvent concentration, extrusion degassing, pelletizing, or crystallization.

<樹脂組成物(X)>
 本発明の樹脂組成物(X)は、上述したオレフィン系樹脂(β)と、プロピレン系重合体(α1)と、エチレン系重合体(α2)と、を含有する組成物である。プロピレン系重合体(α1)は、プロピレンに由来する構造単位を主として有する重合体または共重合体であり、エチレン系重合体(α2)は、エチレンに由来する構造単位を主として有する重合体または共重合体である。
<Resin composition (X)>
The resin composition (X) of the present invention is a composition containing the above-mentioned olefin resin (β), a propylene polymer (α1), and an ethylene polymer (α2). The propylene polymer (α1) is a polymer or copolymer mainly having structural units derived from propylene, and the ethylene polymer (α2) is a polymer or copolymer mainly having structural units derived from ethylene.

[プロピレン系重合体(α1)]
 本発明の樹脂組成物(X)は、プロピレン系重合体(α1)を含むことができる。
 プロピレン系重合体(α1)としては、例えば、プロピレン単独重合体(ホモポリプロピレン)、プロピレンとプロピレン以外の炭素原子数が2~20のα-オレフィンとの共重合体を挙げることができる。プロピレンと上記α-オレフィンとの共重合体は、ランダム共重合体(ランダムポリプロピレン)でもよく、ブロック共重合体(ブロックポリプロピレン)でもよい。
[Propylene polymer (α1)]
The resin composition (X) of the present invention may contain a propylene polymer (α1).
Examples of the propylene polymer (α1) include a propylene homopolymer (homopolypropylene) and a copolymer of propylene and an α-olefin other than propylene having 2 to 20 carbon atoms. The copolymer of propylene and the above α-olefin may be a random copolymer (random polypropylene) or a block copolymer (block polypropylene).

 ここで、プロピレン以外の炭素原子数が2~20のα-オレフィンの具体例としては、エチレン、1-ブテン、2-メチル-1-プロペン、2-メチル-1-ブテン、3-メチル-1-ブテン、1-ヘキセン、2-エチル-1-ブテン、2,3-ジメチル-1-ブテン、2-メチル-1-ペンテン、3-メチル-1-ペンテン、4-メチル-1-ペンテン、3,3-ジメチル-1-ブテン、1-ヘプテン、メチル-1-ヘキセン、ジメチル-1-ペンテン、エチル-1-ペンテン、トリメチル-1-ブテン、メチルエチル-1-ブテン、1-オクテン、メチル-1-ペンテン、エチル-1-ヘキセン、ジメチル-1-ヘキセン、プロピル-1-ヘプテン、メチルエチル-1-ヘプテン、トリメチル-1-ペンテン、プロピル-1-ペンテン、ジエチル-1-ブテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン等を挙げることができる。この中でもエチレン、1-ブテン、1-ペンテン、1-ヘキセン、1-オクテン等のプロピレン以外の炭素原子数が2~10のα-オレフィンを好ましく用いることができる。 Here, specific examples of α-olefins having 2 to 20 carbon atoms other than propylene include ethylene, 1-butene, 2-methyl-1-propene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene, 2-ethyl-1-butene, 2,3-dimethyl-1-butene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene, 1-heptene, and methyl-1-hexene. Examples of suitable olefins include 1-pentene, dimethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene, 1-nonene, 1-decene, 1-undecene, and 1-dodecene. Among these, α-olefins having 2 to 10 carbon atoms other than propylene, such as ethylene, 1-butene, 1-pentene, 1-hexene, and 1-octene, are preferred.

 プロピレン以外の炭素原子数が2~20のα-オレフィンは、1種単独でもよく、2種以上でもよい。プロピレン以外の炭素原子数が2~20のα-オレフィンは、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐白化性に優れる観点から、好ましくは1種または2種以上であり、より好ましくは1種または2種である。
 プロピレン系重合体(α1)は、バイオマス由来モノマーから導かれる構成単位を少なくとも1種有してもよい。バイオマス由来モノマーとしては、例えば、バイオマス由来プロピレン、バイオマス由来エチレン、および炭素原子数4~20のバイオマス由来α-オレフィンが挙げられる。重合体を構成する同じ種類のモノマーは、バイオマス由来モノマーのみでもよく、化石燃料由来モノマーのみでもよく、バイオマス由来モノマーと化石燃料由来モノマーとの両方を含んでもよい。
The α-olefins other than propylene having 2 to 20 carbon atoms may be one type alone or two or more types. From the viewpoint of providing the resin composition (X) containing the olefin resin (β) and the molded article with excellent whitening resistance, the α-olefins other than propylene having 2 to 20 carbon atoms are preferably one type or two or more types, more preferably one type or two types.
The propylene polymer (α1) may have at least one structural unit derived from a biomass-derived monomer. Examples of the biomass-derived monomer include biomass-derived propylene, biomass-derived ethylene, and biomass-derived α-olefins having 4 to 20 carbon atoms. The same type of monomer constituting the polymer may be only biomass-derived monomers, only fossil fuel-derived monomers, or both biomass-derived monomers and fossil fuel-derived monomers.

 本発明の樹脂組成物(X)に含まれるプロピレン系重合体(α1)は、1種でもよく、2種以上でもよいが、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、本発明の樹脂組成物(X)に含まれるプロピレン系重合体(α1)は、好ましい一態様では2種以上である。
 本発明では、プロピレン系重合体(α1)として、重合あるいは共重合による製造品、市販品、リサイクル品のいずれも用いることができる。
The resin composition (X) of the present invention may contain one type of propylene polymer (α1) or two or more types of propylene polymer (α1). However, from the viewpoint of the resin composition (X) containing the olefin resin (β) and a molded article having an excellent balance between impact resistance and elongation or between impact resistance and strength, and from the viewpoint of the excellent whitening resistance, the resin composition (X) of the present invention preferably contains two or more types of propylene polymer (α1).
In the present invention, the propylene polymer (α1) may be any of products produced by polymerization or copolymerization, commercially available products, and recycled products.

 プロピレン系重合体(α1)がプロピレンと1種のプロピレン以外の炭素原子数が2~20のα-オレフィンとの共重合体である場合、プロピレン系重合体(α1)は、プロピレンに由来する構成単位(iv)を、好ましくは50モル%超、より好ましくは60モル%以上、さらに好ましくは70モル%以上、とりわけ好ましくは80モル%以上、特に好ましくは90モル%以上、極めて好ましくは95モル%以上、含有する。
 一方、プロピレン系重合体(α1)は、プロピレン以外の炭素原子数が2~20のα-オレフィンから導かれる構成単位(v)を、好ましくは50モル%以下、より好ましくは40モル%以下、さらに好ましくは30モル%以下、とりわけ好ましくは20モル%以下、特に好ましくは10モル%以下、極めて好ましくは5モル%以下、含有する。(但し、構成単位(iv)および構成単位(v)の含有量の合計を100モル%とする。)であることが好ましい。
When the propylene polymer (α1) is a copolymer of propylene and one α-olefin other than propylene having 2 to 20 carbon atoms, the propylene polymer (α1) preferably contains more than 50 mol%, more preferably 60 mol% or more, even more preferably 70 mol% or more, particularly preferably 80 mol% or more, particularly preferably 90 mol% or more, and extremely preferably 95 mol% or more of the structural unit (iv) derived from propylene.
On the other hand, the propylene polymer (α1) preferably contains 50 mol% or less, more preferably 40 mol% or less, even more preferably 30 mol% or less, particularly preferably 20 mol% or less, particularly preferably 10 mol% or less, and extremely preferably 5 mol% or less of structural units (v) derived from an α-olefin other than propylene having 2 to 20 carbon atoms (however, the total content of structural units (iv) and structural units (v) is taken as 100 mol%).

 また、プロピレン系重合体(α1)がプロピレンと2種のプロピレン以外の炭素原子数が2~20のα-オレフィンとの共重合体である場合、プロピレン系重合体(α1)は、プロピレンに由来する構成単位(iv)を、53モル%以上95モル%未満含んでもよい。
 一方、炭素原子数の小さいα-オレフィン(ただしプロピレンを除く。)に由来する構成単位を、2モル%超23モル%以下含んでもよく、炭素原子数の大きいα-オレフィン(ただしプロピレンを除く。)に由来する構成単位を、3モル%超24モル%以下含んでもよい(但し、プロピレン系重合体(α1)がプロピレンと2種以上のα-オレフィンとの共重合体である場合、α-オレフィンに由来する構成単位の含有量とは、2種以上のα-オレフィンに由来する構成単位の合計含有量を意味し、構成単位(iv)および構成単位(v)の含有量の合計を100モル%とする。)。上記構成単位の含有量は、H-NMRまたは13C-NMRで測定できる。
Furthermore, when the propylene-based polymer (α1) is a copolymer of propylene and two α-olefins other than propylene, each having 2 to 20 carbon atoms, the propylene-based polymer (α1) may contain 53 mol % or more and less than 95 mol % of the structural unit (iv) derived from propylene.
On the other hand, it may contain more than 2 mol % and not more than 23 mol % of structural units derived from α-olefins (excluding propylene) having a small number of carbon atoms, and may contain more than 3 mol % and not more than 24 mol % of structural units derived from α-olefins (excluding propylene) having a large number of carbon atoms (however, when the propylene-based polymer (α1) is a copolymer of propylene and two or more α-olefins, the content of structural units derived from α-olefins means the total content of structural units derived from two or more α-olefins, and the total content of structural units (iv) and structural units (v) is taken as 100 mol %). The content of the above structural units can be measured by 1 H-NMR or 13 C-NMR.

 プロピレン系重合体(α1)が重合あるいは共重合による製造品である場合、プロピレンを主成分とするモノマーを公知のオレフィン重合用触媒を用いて重合あるいは共重合して製造することができ、たとえばチーグラーナッタ触媒等を用いて重合あるいは共重合して得ることができる。
 プロピレン系重合体(α1)が市販品である場合、市販のプロピレン系重合体の中から、特に制限なく用いることができる。市販のプロピレン系重合体(α1)の例として、いわゆるホモポリプロピレン樹脂(実質プロピレンの単独重合体からなる樹脂)、ランダムポリプロピレン樹脂、ブロックポリプロピレン樹脂、が挙げられ、オレフィン系樹脂(β)を含む樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、好ましくは、プロピレン系重合体(α1)は、ランダムポリプロピレン樹脂を含む。
 プロピレン系重合体(α1)がリサイクル品である場合、プロピレン系重合体(α1)を主成分とする再生プラスチック、プロピレン系重合体(α1)を主成分とするプラスチック製品を、洗浄、粉砕、ペレット化したもの等を使用することができる。
When the propylene polymer (α1) is a product produced by polymerization or copolymerization, it can be produced by polymerizing or copolymerizing a monomer containing propylene as a main component using a known olefin polymerization catalyst, for example, it can be obtained by polymerizing or copolymerizing using a Ziegler-Natta catalyst or the like.
When the propylene polymer (α1) is a commercially available product, it can be selected from commercially available propylene polymers without any particular limitation. Examples of commercially available propylene polymers (α1) include so-called homopolypropylene resins (resins essentially consisting of propylene homopolymers), random polypropylene resins, and block polypropylene resins. From the viewpoint of the resin composition (X) containing the olefin resin (β) and the molded article having an excellent balance between impact resistance and elongation, or between impact resistance and strength, and having excellent whitening resistance, the propylene polymer (α1) preferably contains a random polypropylene resin.
When the propylene polymer (α1) is a recycled product, recycled plastics containing the propylene polymer (α1) as a main component, or plastic products containing the propylene polymer (α1) as a main component that have been washed, crushed, and pelletized can be used.

 以下、プロピレン系重合体(α1)の好ましい態様について説明する。
 プロピレン系重合体(α1)は、ASTM D1238に準拠して230℃、荷重2.16kgで測定されたメルトフローレート(MFR)が、0.01~500g/10分であることが好ましく、MFRの下限値は、流動性を高くする観点から、好ましくは0.02g/10分、より好ましくは0.03g/10分であり、上限値は、プロピレン系重合体(α1)自体の強度を高める観点から、好ましくは300g/10分、より好ましくは100g/10分、特に好ましくは50g/10分である。
A preferred embodiment of the propylene polymer (α1) will be described below.
The propylene polymer (α1) preferably has a melt flow rate (MFR) of 0.01 to 500 g/10 min, as measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg. The lower limit of the MFR is preferably 0.02 g/10 min, more preferably 0.03 g/10 min, from the viewpoint of increasing fluidity, and the upper limit is preferably 300 g/10 min, more preferably 100 g/10 min, particularly preferably 50 g/10 min, from the viewpoint of increasing the strength of the propylene polymer (α1) itself.

 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、プロピレン系重合体(α1)のメルトフローレート(MFR)は、より好ましくは、0.01~100g/10分であり、さらに好ましくは、0.01~80g/10分であり、とりわけ好ましくは、0.01~50g/10分であり、特に好ましくは、0.01~20g/10分であり、また特に好ましくは、0.5~20g/10分であり、極めて好ましくは、0.5~10g/10分である。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、プロピレン系重合体(α1)のメルトフローレート(MFR)は、より好ましくは、0.01~100g/10分であり、さらに好ましくは、0.01~50g/10分であり、とりわけ好ましくは、0.01~25g/10分であり、特に好ましくは、2.5~10g/10分である。
 プロピレン系重合体(α1)のメルトフローレート(MFR)がこのような範囲を満たす場合には、本発明の樹脂組成物(X)および成形体が、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れ、耐白化性に優れ、良好な成形加工性に優れるため好ましい。
When the main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer, the melt flow rate (MFR) of the propylene polymer (α1) is more preferably 0.01 to 100 g/10 min, further preferably 0.01 to 80 g/10 min, particularly preferably 0.01 to 50 g/10 min, particularly preferably 0.01 to 20 g/10 min, further particularly preferably 0.5 to 20 g/10 min, and extremely preferably 0.5 to 10 g/10 min.
When the main chain of the graft olefin polymer [R1] is an ethylene-1-butene copolymer, the melt flow rate (MFR) of the propylene polymer (α1) is more preferably 0.01 to 100 g/10 min, even more preferably 0.01 to 50 g/10 min, particularly preferably 0.01 to 25 g/10 min, and particularly preferably 2.5 to 10 g/10 min.
When the melt flow rate (MFR) of the propylene polymer (α1) satisfies the above range, the resin composition (X) and the molded article of the present invention have an excellent balance between impact resistance and elongation or between impact resistance and strength, excellent whitening resistance, and excellent molding processability, which is preferable.

 プロピレン系重合体(α1)のゲルパーミエーションクロマトグラフィー(GPC)により求められるポリスチレン換算の重量平均分子量(Mw)は、好ましくは8万~90万、より好ましくは10万~70万、特に好ましくは15万~70万である。
 プロピレン系重合体(α1)の末端構造は、通常実質的に飽和炭化水素であり、具体的にはプロピレン系重合体(α1)における不飽和末端の割合は1000炭素原子あたり通常0.1未満である。
 プロピレン系重合体(α1)の示差走査熱量分析(DSC)によって測定された融点(Tm)は、好ましくは、100~170℃であり、より好ましくは120~170℃である。
The propylene polymer (α1) has a weight average molecular weight (Mw) in terms of polystyrene, determined by gel permeation chromatography (GPC), of preferably 80,000 to 900,000, more preferably 100,000 to 700,000, and particularly preferably 150,000 to 700,000.
The terminal structure of the propylene polymer (α1) is usually substantially saturated hydrocarbon, and specifically, the proportion of unsaturated terminals in the propylene polymer (α1) is usually less than 0.1 per 1000 carbon atoms.
The melting point (Tm) of the propylene polymer (α1) measured by differential scanning calorimetry (DSC) is preferably 100 to 170°C, more preferably 120 to 170°C.

[エチレン系重合体(α2)]
 本発明の樹脂組成物(X)は、エチレン系重合体(α2)を含むことができる。
 エチレン系重合体(α2)は、バイオマス由来モノマーから導かれる構成単位を少なくとも1種有してもよい。バイオマス由来モノマーとしては、例えば、バイオマス由来エチレン、および炭素原子数3~20のバイオマス由来α-オレフィンが挙げられる。重合体を構成する同じ種類のモノマーは、バイオマス由来モノマーのみでもよく、化石燃料由来モノマーのみでもよく、バイオマス由来モノマーと化石燃料由来モノマーとの両方を含んでもよい。
 本発明の樹脂組成物(X)に含まれるエチレン系重合体(α2)は、1種でもよく、2種以上でもよい。
[Ethylene-based polymer (α2)]
The resin composition (X) of the present invention may contain an ethylene polymer (α2).
The ethylene polymer (α2) may have at least one structural unit derived from a biomass-derived monomer. Examples of the biomass-derived monomer include biomass-derived ethylene and biomass-derived α-olefins having 3 to 20 carbon atoms. The same type of monomer constituting the polymer may be only biomass-derived monomers, only fossil fuel-derived monomers, or both biomass-derived monomers and fossil fuel-derived monomers.
The ethylene polymer (α2) contained in the resin composition (X) of the present invention may be one type or two or more types.

 本発明の樹脂組成物(X)は、エチレン系重合体(α2)を含むことで、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランス、および、耐白化性に優れる成形体を得ることができる。
 エチレン系重合体(α2)としては、エチレン単独重合体またはエチレンに由来する構造単位が50モル%を超えるエチレン系共重合体をいずれも用いることができる。エチレン系重合体(α2)は、エチレンに由来する構造単位を、好ましくは60モル%以上、より好ましくは70モル%以上、さらに好ましくは80モル%以上含有する。
The resin composition (X) of the present invention contains the ethylene polymer (α2), and thereby a molded article having a good balance between impact resistance and elongation, or a good balance between impact resistance and strength, and excellent whitening resistance can be obtained.
The ethylene-based polymer (α2) may be either an ethylene homopolymer or an ethylene-based copolymer containing more than 50 mol% of structural units derived from ethylene. The ethylene-based polymer (α2) contains preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more of structural units derived from ethylene.

 好ましくは、エチレン系重合体(α2)は、エチレンの単独重合体であるか、または、エチレンと、炭素原子数3~20のα-オレフィンから選ばれる少なくとも1種との共重合体から構成される。耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、エチレン系重合体(α2)は、好ましくは、炭素原子数3~20のα-オレフィンから選ばれる少なくとも1種との共重合体を含むことが好ましく、炭素原子数3~20のα-オレフィンから選ばれる少なくとも1種との共重合体であることがより好ましい。共重合体としては、ランダム共重合体であっても、ブロック共重合体であっても構わない。前述の炭素原子数3~20のα-オレフィンの具体例としては、プロピレン、1-ブテン、2-メチル-1-プロペン、2-メチル-1-ブテン、3-メチル-1-ブテン、1-ヘキセン、2-エチル-1-ブテン、2,3-ジメチル-1-ブテン、2-メチル-1-ペンテン、3-メチル-1-ペンテン、4-メチル-1-ペンテン、3,3-ジメチル-1-ブテン、1-ヘプテン、メチル-1-ヘキセン、ジメチル-1-ペンテン、エチル-1-ペンテン、トリメチル-1-ブテン、メチルエチル-1-ブテン、1-オクテン、メチル-1-ペンテン、エチル-1-ヘキセン、ジメチル-1-ヘキセン、プロピル-1-ヘプテン、メチルエチル-1-ヘプテン、トリメチル-1-ペンテン、プロピル-1-ペンテン、ジエチル-1-ブテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン等を挙げることができる。この中でもプロピレン、1-ブテン、1-ペンテン、1-ヘキセン、1-オクテンのα-オレフィンを好ましく用いることができ、1-ブテン、1-ペンテン、1-ヘキセンのα-オレフィンを好ましく用いることができる。 Preferably, the ethylene-based polymer (α2) is a homopolymer of ethylene or a copolymer of ethylene and at least one α-olefin selected from α-olefins having 3 to 20 carbon atoms. From the viewpoint of achieving an excellent balance between impact resistance and elongation, or between impact resistance and strength, and from the viewpoint of achieving excellent whitening resistance, the ethylene-based polymer (α2) preferably comprises a copolymer with at least one α-olefin selected from α-olefins having 3 to 20 carbon atoms, and more preferably is a copolymer with at least one α-olefin selected from α-olefins having 3 to 20 carbon atoms. The copolymer may be a random copolymer or a block copolymer. Specific examples of the α-olefin having 3 to 20 carbon atoms include propylene, 1-butene, 2-methyl-1-propene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene, 2-ethyl-1-butene, 2,3-dimethyl-1-butene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene, 1-heptene, methyl-1-hexene, dimethyl ... Examples of α-olefins include ethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene, 1-nonene, 1-decene, 1-undecene, and 1-dodecene. Among these, the α-olefins propylene, 1-butene, 1-pentene, 1-hexene, and 1-octene are preferred, and the α-olefins 1-butene, 1-pentene, and 1-hexene are more preferred.

 エチレン系重合体(α2)中のエチレンから導かれる構成単位(vi)の含有量は、60~99モル%であり、好ましくは65~99モル%、より好ましくは70~99モル%、特に好ましくは80~99モル%である。
 エチレン系重合体(α2)中の炭素原子数3~20のα-オレフィンから導かれる構成単位(vii)の含有量は、1~40モル%であり、好ましくは1~35モル%、より好ましくは1~30モル%、特に好ましくは1~20モル%である。
 これらの含有量は、エチレンおよび炭素原子数3~20のα-オレフィンから導かれる構成単位の合計100モル%に対する量である。
 上記構成単位の含有量は、H-NMRまたは13C-NMRで測定できる。
 構成単位の含有量が上記範囲内にあると、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる成形体を容易に得ることができる。
The content of the structural unit (vi) derived from ethylene in the ethylene polymer (α2) is 60 to 99 mol%, preferably 65 to 99 mol%, more preferably 70 to 99 mol%, and particularly preferably 80 to 99 mol%.
The content of the structural unit (vii) derived from an α-olefin having 3 to 20 carbon atoms in the ethylene polymer (α2) is 1 to 40 mol %, preferably 1 to 35 mol %, more preferably 1 to 30 mol %, and particularly preferably 1 to 20 mol %.
These contents are based on 100 mol % of the total of structural units derived from ethylene and α-olefins having 3 to 20 carbon atoms.
The content of the above structural units can be measured by 1 H-NMR or 13 C-NMR.
When the content of the structural unit is within the above range, a molded article having an excellent balance between impact resistance and elongation, or between impact resistance and strength, and excellent whitening resistance can be easily obtained.

 エチレン系重合体(α2)は上記重合体のうち単独の重合体から構成されてもよいし、複数の重合体から構成されていてもよい。
 本発明では、エチレン系重合体(α2)として、重合あるいは共重合による製造品、市販品、リサイクル品のいずれも用いることができる。
 エチレン系重合体(α2)が重合あるいは共重合による製造品である場合、エチレンを主成分とするモノマーを公知のオレフィン重合用触媒を用いて重合あるいは共重合して製造することができ、たとえばチーグラーナッタ触媒等を用いて重合あるいは共重合して得ることができる。
The ethylene polymer (α2) may be composed of a single polymer selected from the above polymers, or may be composed of a plurality of polymers.
In the present invention, the ethylene polymer (α2) may be any of products produced by polymerization or copolymerization, commercially available products, and recycled products.
When the ethylene polymer (α2) is a product produced by polymerization or copolymerization, it can be produced by polymerizing or copolymerizing a monomer containing ethylene as a main component using a known olefin polymerization catalyst, and can be obtained by polymerizing or copolymerizing using, for example, a Ziegler-Natta catalyst.

 エチレン系重合体(α2)が市販品である場合、市販のエチレン系重合体の中から、特に制限なく用いることができる。市販のエチレン系重合体の例として、いわゆるホモポリエチレン樹脂、エチレン・α-オレフィン共重合体、エチレン系エラストマーなどのポリエチレン系樹脂が挙げられる。
 エチレン系重合体(α2)がリサイクル品である場合、エチレン系重合体を主成分とする再生プラスチック、エチレン系重合体を主成分とするプラスチック製品を、洗浄、粉砕、ペレット化したもの等を使用することができる。
When the ethylene polymer (α2) is a commercially available product, it can be selected from commercially available ethylene polymers without any particular limitation. Examples of commercially available ethylene polymers include polyethylene resins such as so-called homopolyethylene resins, ethylene-α-olefin copolymers, and ethylene elastomers.
When the ethylene polymer (α2) is a recycled product, recycled plastics containing an ethylene polymer as a main component, plastic products containing an ethylene polymer as a main component that have been washed, crushed, and pelletized, etc., can be used.

 以下、エチレン系重合体(α2)の好ましい態様について説明する。
エチレン系重合体(α2)は、ASTM D1505に準拠して25℃の条件で測定した密度(密度勾配管法で測定した密度)が、好ましくは840kg/m以上、より好ましくは845kg/m以上、さらに好ましくは850kg/m以上であり、特に好ましくは855kg/m以上であり、好ましくは940kg/m以下、より好ましくは920kg/m以下、さらに好ましくは900kg/m以下、特に好ましくは890kg/m以下、極めて好ましくは885kg/m以下である。である。すなわち、好ましくは、840kg/m~940kg/mであり、より好ましくは、845kg/m~920kg/mであり、さらに好ましくは、850kg/m~900kg/mであり、特に好ましくは、855kg/m~890kg/mであり、極めて好ましくは、855kg/m~885kg/mである。
 密度が上記範囲内にあると、上記範囲内にあると、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる成形体を容易に得ることができる。
A preferred embodiment of the ethylene polymer (α2) will be described below.
The ethylene polymer (α2) has a density measured at 25°C in accordance with ASTM D1505 (density measured by a density gradient tube method) of preferably 840 kg/ m3 or more, more preferably 845 kg/ m3 or more, even more preferably 850 kg/m3 or more, particularly preferably 855 kg/ m3 or more, and preferably 940 kg/ m3 or less , more preferably 920 kg/ m3 or less, even more preferably 900 kg/m3 or less , particularly preferably 890 kg/ m3 or less, and extremely preferably 885 kg/ m3 or less. That is, it is preferably 840 kg/m 3 to 940 kg/m 3 , more preferably 845 kg/m 3 to 920 kg/m 3 , even more preferably 850 kg/m 3 to 900 kg/m 3 , particularly preferably 855 kg/m 3 to 890 kg/m 3 , and extremely preferably 855 kg/m 3 to 885 kg/m 3 .
When the density is within the above range, a molded article having an excellent balance between impact resistance and elongation, or between impact resistance and strength, and excellent whitening resistance can be easily obtained.

 エチレン系重合体(α2)は、ASTM D1238に準拠して190℃、荷重2.16kgで測定されたメルトフローレート(MFR)が、0.01~500g/10分であることが好ましく、MFRの下限値は、流動性を高くする観点から、好ましくは0.02g/10分、より好ましくは0.03g/10分であり、上限値は、エチレン系重合体(α2)自体の強度を高める観点から、好ましくは300g/10分、より好ましくは100g/10分、特に好ましくは50g/10分である。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、エチレン系重合体(α2)のMFRは、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、より好ましくは、0.01~5.0g/10分であり、さらに好ましくは、0.01~2.0g/10分であり、とりわけ好ましくは、0.1~1.5g/10分であり、特に好ましくは、0.2~1.3g/10分である。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、プロピレン系重合体(α1)のMFRは、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、より好ましくは、0.5~500g/10分であり、さらに好ましくは、0.5~100g/10分であり、とりわけ好ましくは、0.6~20g/10分である。
The ethylene polymer (α2) preferably has a melt flow rate (MFR) of 0.01 to 500 g/10 min, as measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg. The lower limit of the MFR is preferably 0.02 g/10 min, more preferably 0.03 g/10 min, from the viewpoint of increasing the fluidity, and the upper limit is preferably 300 g/10 min, more preferably 100 g/10 min, particularly preferably 50 g/10 min, from the viewpoint of increasing the strength of the ethylene polymer (α2) itself.
When the main chain of the graft olefin polymer [R1] is an ethylene-propylene copolymer, the MFR of the ethylene polymer (α2) is more preferably 0.01 to 5.0 g/10 min, even more preferably 0.01 to 2.0 g/10 min, particularly preferably 0.1 to 1.5 g/10 min, and particularly preferably 0.2 to 1.3 g/10 min, from the viewpoint of achieving a good balance between impact resistance and elongation, or a good balance between impact resistance and strength, and from the viewpoint of achieving a good whitening resistance.
When the main chain of the graft olefin polymer [R1] is an ethylene-1-butene copolymer, the MFR of the propylene polymer (α1) is more preferably 0.5 to 500 g/10 min, even more preferably 0.5 to 100 g/10 min, and particularly preferably 0.6 to 20 g/10 min, from the viewpoints of a good balance between impact resistance and elongation or a good balance between impact resistance and strength, and of a good whitening resistance.

 エチレン系重合体(α2)は、ゲルパーミエーションクロマトグラフィー(GPC)により求められるポリスチレン換算の重量平均分子量(Mw)が、好ましくは40,000~900,000、より好ましくは60,000~700,000、特に好ましくは80,000~700,000である。
 エチレン系重合体(α2)は、末端構造が通常実質的に飽和炭化水素であり、具体的にはエチレン系重合体(α2)における不飽和末端の割合は1000炭素原子あたり通常0.1未満である。
The ethylene polymer (α2) has a weight average molecular weight (Mw) in terms of polystyrene determined by gel permeation chromatography (GPC) of preferably 40,000 to 900,000, more preferably 60,000 to 700,000, and particularly preferably 80,000 to 700,000.
The ethylene polymer (α2) usually has a terminal structure that is substantially saturated hydrocarbon, and specifically, the proportion of unsaturated terminals in the ethylene polymer (α2) is usually less than 0.1 per 1000 carbon atoms.

[樹脂組成物(X)]
 本発明の樹脂組成物(X)としては、オレフィン系樹脂(β)およびプロピレン系重合体(α1)を含む樹脂組成物、オレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)を含む樹脂組成物、ならびにオレフィン系樹脂(β)およびエチレン系重合体(α2)を含む樹脂組成物を例示することができるが、オレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)を含む樹脂組成物であることが好ましい。
[Resin composition (X)]
Examples of the resin composition (X) of the present invention include a resin composition containing an olefin resin (β) and a propylene polymer (α1), a resin composition containing an olefin resin (β), a propylene polymer (α1), and an ethylene polymer (α2), and a resin composition containing an olefin resin (β) and an ethylene polymer (α2). Of these, a resin composition containing an olefin resin (β), a propylene polymer (α1), and an ethylene polymer (α2) is preferred.

 本発明の樹脂組成物(X)は、プロピレン系重合体(α1)およびエチレン系重合体(α2)を、質量比で1:99~99:1の比率で含有することがより好ましい。プロピレン系重合体(α1)およびエチレン系重合体(α2)の両方を含有した本発明の樹脂組成物(X)では、オレフィン系樹脂(β)を含有することにより、通常相容性に乏しいプロピレン系重合体(α1)とエチレン系重合体(α2)を均質に分散させたものとすることができる。
 本発明の樹脂組成物(X)に含まれるオレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)は、それぞれ1種でもよく、2種以上でもよい。
 本発明の樹脂組成物(X)は、オレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)を任意の割合で含むものとすることができる。
The resin composition (X) of the present invention more preferably contains the propylene polymer (α1) and the ethylene polymer (α2) in a mass ratio of 1:99 to 99:1. In the resin composition (X) of the present invention containing both the propylene polymer (α1) and the ethylene polymer (α2), the olefin resin (β) is added, so that the propylene polymer (α1) and the ethylene polymer (α2), which are usually poorly compatible, can be homogeneously dispersed.
The olefin resin (β), propylene polymer (α1) and ethylene polymer (α2) contained in the resin composition (X) of the present invention may each be one type or two or more types.
The resin composition (X) of the present invention may contain the olefin resin (β), the propylene polymer (α1), and the ethylene polymer (α2) in any ratio.

 本発明の樹脂組成物(X)は、プロピレン系重合体(α1)およびエチレン系重合体(α2)の総量に対するオレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、好ましくは、0.01~0.5である。
 ここで、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・プロピレン共重合体である場合、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、上記比率((β)/((α1)+(α2)))は、より好ましくは、0.02~0.23であり、さらに好ましくは、0.03~0.20である。
 また、グラフト型オレフィン系重合体[R1]の主鎖がエチレン・1-ブテン共重合体である場合、耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランスに優れる観点、および、耐白化性に優れる観点から、上記比率((β)/((α1)+(α2)))は、より好ましくは、0.08~0.20であり、さらに好ましくは、0.08~0.18であり、とりわけ好ましくは、0.09~0.16である。
In the resin composition (X) of the present invention, the ratio of the total mass of the olefin resin (β) to the total amount of the propylene polymer (α1) and the ethylene polymer (α2), ((β)/((α1)+(α2))), is preferably 0.01 to 0.5.
When the main chain of the graft type olefin polymer [R1] is an ethylene-propylene copolymer, from the viewpoint of a good balance between impact resistance and elongation, or a good balance between impact resistance and strength, and from the viewpoint of a good whitening resistance, the ratio ((β)/((α1)+(α2))) is more preferably 0.02 to 0.23, and even more preferably 0.03 to 0.20.
When the main chain of the graft type olefin polymer [R1] is an ethylene-1-butene copolymer, from the viewpoint of a good balance between impact resistance and elongation, or a good balance between impact resistance and strength, and from the viewpoint of a good whitening resistance, the ratio ((β)/((α1)+(α2))) is more preferably 0.08 to 0.20, even more preferably 0.08 to 0.18, and particularly preferably 0.09 to 0.16.

 上記の構成の樹脂組成物(X)では、プロピレン系重合体(α1)とエチレン系重合体(α2)とがより均質に分散した樹脂組成物とすることができ、樹脂組成物(X)が耐衝撃性と伸びのバランス、または、耐衝撃性と強度のバランス、および、耐白化性に優れたものとなるため好ましい。
 なお、本発明の樹脂組成物(X)は、オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体の場合、好ましい一態様では、ASTM D1238に準拠して230℃、荷重2.16kgで測定された、プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~25g/10分であり、ASTM D1505に準拠して25℃の条件で測定した、エチレン系重合体(α2)の密度が、850~900kg/mである。
 本発明の樹脂組成物(X)は、オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体の場合、好ましい一態様では、
 プロピレン系重合体(α1)およびエチレン系重合体(α2)の総量に対する、オレフィン系樹脂(β)の全質量の比率比率((β)/((α1)+(α2)))が、 0.08~0.20であり、ASTM D1238に準拠して190℃、荷重2.16kgで測定された、エチレン系重合体(α2)のメルトフローレート(MFR)が、0.5~100g/10分である。
In the resin composition (X) having the above-mentioned configuration, the propylene-based polymer (α1) and the ethylene-based polymer (α2) can be more uniformly dispersed in the resin composition, and the resin composition (X) is preferred because it has an excellent balance between impact resistance and elongation, or a good balance between impact resistance and strength, and is excellent in whitening resistance.
In the resin composition (X) of the present invention, when the main chain of the graft-type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer, in a preferred embodiment, the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min, and the density of the ethylene polymer (α2) measured in accordance with ASTM D1505 at 25°C is 850 to 900 kg/ m3 .
In a preferred embodiment of the resin composition (X) of the present invention, when the main chain of the graft type olefin polymer [R1] in the olefin resin (β) is an ethylene-1-butene copolymer,
The ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.08 to 0.20, and the melt flow rate (MFR) of the ethylene polymer (α2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min.

 本発明の樹脂組成物(X)は、本発明の目的を損なわない範囲で、上記プロピレン系重合体(α1)、上記エチレン系重合体(α2)、および上記オレフィン系樹脂(β)以外のその他の成分を含んでいてもよい。その他の成分としては、他の樹脂、ゴム、無機充填剤、添加剤などが挙げられる。添加剤としては、耐候性安定剤、耐熱安定剤、帯電防止剤、スリップ防止剤、アンチブロッキング剤、防曇剤、滑剤、顔料、染料、可塑剤、老化防止剤、塩酸吸収剤、酸化防止剤等、結晶核剤などが挙げられる。 The resin composition (X) of the present invention may contain other components in addition to the propylene polymer (α1), the ethylene polymer (α2), and the olefin resin (β), as long as the object of the present invention is not impaired. Examples of other components include other resins, rubbers, inorganic fillers, and additives. Examples of additives include weather resistance stabilizers, heat resistance stabilizers, antistatic agents, antislip agents, antiblocking agents, antifogging agents, lubricants, pigments, dyes, plasticizers, antioxidants, hydrochloric acid absorbers, antioxidants, and crystal nucleating agents.

 本発明の樹脂組成物(X)は、使用済み再生(PIR(ポストインダストリアルリサイクル)、PCR(ポストコンシューマーリサイクル))樹脂のブレンドであってもよい。例えば、PIR、PCRブレンドは、物品を単独で、または非再生(新鮮/未使用)ポリマー樹脂と組み合わせて調製するために使用され得る。樹脂組成物は、例えば、1:99~99:1(例えば、20:80~80:20、40:60~60:40など)の比で非再生プラスチック樹脂と組み合わせ可能である。使用済みプラスチック樹脂を形成して、物品を調製するための樹脂組成物(X)を形成してもよい。 The resin composition (X) of the present invention may be a blend of post-consumer recycled (PIR (post-industrial recycled) and PCR (post-consumer recycled)) resins. For example, PIR and PCR blends may be used to prepare articles alone or in combination with non-recycled (fresh/virgin) polymer resins. The resin composition may be combined with non-recycled plastic resins in ratios of, for example, 1:99 to 99:1 (e.g., 20:80 to 80:20, 40:60 to 60:40, etc.). Post-consumer plastic resins may be formed to form the resin composition (X) for preparing articles.

<樹脂組成物(X)の製造方法>
 樹脂組成物(X)の製造方法は特に限定されないが、例えば、オレフィン系樹脂(β)、プロピレン系重合体(α1)、エチレン系重合体(α2)、ならびに必要に応じて他の任意成分を上述した配合割合で、例えば、ヘンシェルミキサー、V-ブレンダー、リボンブレンンダー、タンブラーブレンダー、ニーダールーダー等で混合する方法、または、混合後、あるいは混合せずに、一軸押出機、二軸押出機、ニーダー、バンバリーミキサー等で溶融混練することで調製することができる。さらに、必要により、造粒や粉砕等を行ってもよい。
 これら、混合や混練する際には、配合する各成分を一度に添加しても良く、段階的に添加してもよい。
 溶融混練の方法は、特に制限されず、一般的に市販されている押出機等の溶融混練装置を用いて行うことが可能である。例えば、溶融混練装置にて混練を行う部分の温度は、通常120~250℃、好ましくは120~230℃である。混練時間は、通常0.5~30分間、特に好ましくは0.5~5分間である。
<Method for producing resin composition (X)>
The method for producing the resin composition (X) is not particularly limited, and it can be prepared, for example, by mixing the olefin resin (β), the propylene polymer (α1), the ethylene polymer (α2), and, if necessary, other optional components in the above-mentioned blending ratios using, for example, a Henschel mixer, a V-blender, a ribbon blender, a tumbler blender, a kneader-ruder, etc., or by melt-kneading the mixture, either after mixing or without mixing, using a single-screw extruder, a twin-screw extruder, a kneader, a Banbury mixer, etc. Furthermore, granulation, pulverization, etc. may be carried out as necessary.
When mixing or kneading these components, the components to be blended may be added all at once or in stages.
The melt-kneading method is not particularly limited, and can be carried out using a melt-kneading device such as a commercially available extruder. For example, the temperature of the part of the melt-kneading device where the kneading is carried out is usually 120 to 250°C, preferably 120 to 230°C. The kneading time is usually 0.5 to 30 minutes, particularly preferably 0.5 to 5 minutes.

 オレフィン系樹脂(β)、オレフィン系樹脂(β)およびプロピレン系重合体(α1)を含む樹脂組成物(X)、オレフィン系樹脂(β)およびエチレン系重合体(α2)を含む樹脂組成物(X)または、オレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)を含む樹脂組成物(X)は、ペレット、ホットメルト接着剤、コーティング剤、表皮材に好適に用いられ、該ホットメルト接着剤は自動車の内装部品および外装部品などの自動車部品に用いることができる。また、樹脂組成物(X)を含む成形体は、フィルム、シートやそれらを使用した包装材、不織布、クロージャー、キャップライナー材、発泡体、自動車の内装部品および外装部品などの自動車部品にも用いることができる。 Olefin resin (β), resin composition (X) containing olefin resin (β) and propylene polymer (α1), resin composition (X) containing olefin resin (β) and ethylene polymer (α2), or resin composition (X) containing olefin resin (β), propylene polymer (α1) and ethylene polymer (α2) are suitable for use in pellets, hot melt adhesives, coatings, and skin materials, and the hot melt adhesives can be used in automotive parts such as interior and exterior automotive parts. Furthermore, molded articles containing resin composition (X) can also be used in films, sheets, and packaging materials, nonwoven fabrics, closures, cap liner materials, foams, and automotive parts such as interior and exterior automotive parts using these.

<ホットメルト接着剤>
 オレフィン系樹脂(β)または樹脂組成物(X)の用途例として、ホットメルト接着剤が挙げられる。本開示のホットメルト接着剤は、例えば、含有成分を加熱タイプ溶融撹拌槽などの溶融溶解槽で、好ましくは真空下、窒素気流下、撹拌羽根の回転により、各成分を順に溶融混合する方法、ニーダーの双状回転羽根により、加熱下シェアをかけて溶融混合する方法、単軸または2軸の押出機のスクリューにより溶融混合する方法などにより得ることができる。温度は、通常120~230℃、好ましくは150~200℃で調整される。このようにして作製されたベール状あるいはペレット状サンプルを、各種用途に用いることができる。
<Hot melt adhesive>
An example of an application of the olefin resin (β) or the resin composition (X) is a hot melt adhesive. The hot melt adhesive of the present disclosure can be obtained, for example, by melt-mixing the components in a melt dissolving tank such as a heated melt stirring tank, preferably under vacuum or nitrogen gas flow, by rotating a stirring blade, or by melt-mixing the components in sequence using a kneader's twin rotating blades to apply shear under heat, or by melt-mixing using the screws of a single-screw or twin-screw extruder. The temperature is typically adjusted to 120 to 230°C, preferably 150 to 200°C. The bale-shaped or pellet-shaped samples prepared in this manner can be used for various applications.

 ホットメルト接着剤の場合、当該接着剤の硬化前に被着体を貼り合わせてもよいが、一旦硬化させたホットメルト接着剤を再度加熱して活性化させた後、被着体を貼り合わせることもできる。このような一旦硬化させたホットメルト接着剤自体の形状としては、例えば、シート状、フィルム状、不織布状、小片状、棒状が挙げられる。
 ホットメルト接着剤において、オレフィン系樹脂(β)の含有量は、接着剤全量に対して、通常1~90質量%、好ましくは3~50質量%、より好ましくは5~40質量%である。含有量が上記範囲内にあると、ホットメルト接着剤の接着力および塗工性のバランスの観点から好ましい。
In the case of a hot melt adhesive, the adherends may be bonded together before the adhesive has cured, or the hot melt adhesive may be reheated and activated before bonding the adherends together. Such a hot melt adhesive may be in the form of a sheet, film, nonwoven fabric, small piece, or rod.
In the hot melt adhesive, the content of the olefin resin (β) is usually 1 to 90 mass%, preferably 3 to 50 mass%, more preferably 5 to 40 mass%, based on the total amount of the adhesive. A content within the above range is preferred from the viewpoint of the balance between the adhesive strength and coatability of the hot melt adhesive.

 ホットメルト接着剤は、必要に応じて非結晶性ポリアルファオレフィン(APAO)を含有することができる。
 APAOの溶融粘度は好ましくは500~200,000mPa・s/190℃、より好ましくは1,000~50,000mPa・s/190℃である。溶融粘度が500mPa・s/190℃以上であると、十分な凝集力が得られ、接着剤の接着強度が向上し、一方、200,000mPa・s/190℃以下であると、ホットメルト接着剤を塗布するときに作業性が向上するため好ましい。
 このようなAPAOの組成としては、種々のものがあるが、一例を挙げると、例えばアタクチックポリプロピレン、アタクチックポリブテン-1等のホモポリマーまたはコポリマー、あるいはプロピレン、エチレン、ブテン-1等のコポリマーまたはターポリマー等、プロピレンホモポリマー、プロピレン・ブテンコポリマー、プロピレン・エチレンコポリマー等がある。
The hot melt adhesive may optionally contain an amorphous polyalphaolefin (APAO).
The melt viscosity of the APAO is preferably 500 to 200,000 mPa·s/190° C., more preferably 1,000 to 50,000 mPa·s/190° C. A melt viscosity of 500 mPa·s/190° C. or higher provides sufficient cohesive force and improves the adhesive strength of the adhesive, while a melt viscosity of 200,000 mPa·s/190° C. or lower is preferred because it improves workability when applying the hot melt adhesive.
There are various compositions of such APAOs, and examples thereof include homopolymers or copolymers such as atactic polypropylene and atactic polybutene-1, copolymers or terpolymers of propylene, ethylene, butene-1, etc., propylene homopolymers, propylene-butene copolymers, propylene-ethylene copolymers, etc.

 オレフィン系樹脂(β)は、APAOとも相容性に優れ、好適に用いられる。
 APAOの具体例としては、レクスタック社製 商品名 RT2730(190℃での溶融粘度4,000mPa・s)、VESTOPLAST 704(製品名、エボニック社製、溶融粘度(190℃):3,500mPa・s)などが挙げられる。
 APAOは1種単独で用いてもよく、2種以上併用してもよい。
 ホットメルト接着剤において、APAOを用いる場合のその含有量は、接着剤全量に対して、通常1~99質量%、好ましくは10~90質量%、より好ましくは20~80質量%である。含有量が上記範囲内にあると、ホットメルト接着剤の接着力および塗工性のバランスの観点から好ましい。
The olefin resin (β) has excellent compatibility with APAO and is therefore preferably used.
Specific examples of APAO include RT2730 (product name, manufactured by Rextac Co., Ltd.) (melt viscosity at 190°C: 4,000 mPa·s) and VESTOPLAST 704 (product name, manufactured by Evonik Co., Ltd., melt viscosity (190°C): 3,500 mPa·s).
APAO may be used alone or in combination of two or more types.
When an APAO is used in a hot melt adhesive, its content is usually 1 to 99 mass %, preferably 10 to 90 mass %, and more preferably 20 to 80 mass %, based on the total amount of the adhesive. A content within the above range is preferred from the viewpoint of the balance between the adhesive strength and coatability of the hot melt adhesive.

 ホットメルト接着剤は、必要に応じて粘着付与剤を含有することができる。
 粘着付与剤としては、例えば、天然ロジン、変性ロジン、ポリテルペン系樹脂、合成石油樹脂、クマロン系樹脂、フェノール系樹脂、キシレン系樹脂、スチレン系樹脂、低分子量スチレン系樹脂、およびイソプレン系樹脂から選ばれる少なくとも1種の樹脂を挙げることができる。これらの中でも、ロジン系樹脂、ポリテルペン系樹脂、合成石油樹脂が好ましく、さらに脂肪族および/または脂環式構造を有するものがより好ましい。
 ここで脂肪族および/または脂環式構造を有する石油樹脂類として特に好ましいものとして、ロジン系樹脂では部分および完全水添ロジンとそれらの誘導体、ポリテルペン系樹脂では環状テルペンの単独重合体あるいは共重合体、合成石油樹脂では脂肪族系石油樹脂、脂環式系石油樹脂、脂肪族-脂環式共重合樹脂、ナフサ分解油と各種テルペンとの共重合体の水添物が挙げられる。
The hot melt adhesive may optionally contain a tackifier.
Examples of tackifiers include at least one resin selected from natural rosin, modified rosin, polyterpene resin, synthetic petroleum resin, coumarone resin, phenol resin, xylene resin, styrene resin, low-molecular-weight styrene resin, and isoprene resin. Among these, rosin resin, polyterpene resin, and synthetic petroleum resin are preferred, and those having an aliphatic and/or alicyclic structure are more preferred.
Particularly preferred examples of the petroleum resins having an aliphatic and/or alicyclic structure include partially and fully hydrogenated rosin and derivatives thereof in the case of rosin-based resins, homopolymers or copolymers of cyclic terpenes in the case of polyterpene-based resins, and aliphatic petroleum resins, alicyclic petroleum resins, aliphatic-alicyclic copolymer resins, and hydrogenated copolymers of naphtha cracked oil and various terpenes in the case of synthetic petroleum resins.

 粘着付与剤としては、軟化点が25~160℃のものが好ましい。軟化点が25℃以上であると表面へのブリードを防ぐことができ、軟化点が160℃以下であると溶融時の粘度が高くなりすぎず加工性が良好である。具体的には、商品名「アルコンP-70」、「アルコンP-90」、「アルコンP-100」、「アルコンP-115」、「アルコンP-125」、「アルコンP-140」(以上、いずれも荒川化学工業(株)製)が好適に使用される。
 粘着付与剤は1種単独で用いてもよく、2種以上併用してもよい。
 ホットメルト接着剤において、粘着付与剤を用いる場合のその含有量は、接着剤全量に対して、通常1~70質量%、好ましくは5~50質量%、より好ましくは10~40質量%である。含有量が上記範囲内にあると、接着強度を落とさずに流動性・粘着力を付与できるため好ましい。
The tackifier preferably has a softening point of 25 to 160°C. A softening point of 25°C or higher can prevent bleeding onto the surface, while a softening point of 160°C or lower prevents the viscosity at the time of melting from becoming too high, resulting in good processability. Specifically, products under the trade names "Alcon P-70", "Alcon P-90", "Alcon P-100", "Alcon P-115", "Alcon P-125" and "Alcon P-140" (all manufactured by Arakawa Chemical Industries, Ltd.) are preferably used.
The tackifier may be used alone or in combination of two or more kinds.
When a tackifier is used in a hot melt adhesive, the content of the tackifier is usually 1 to 70 mass %, preferably 5 to 50 mass %, and more preferably 10 to 40 mass %, based on the total amount of the adhesive. A content within the above range is preferable because it can impart fluidity and adhesive power without reducing adhesive strength.

 ホットメルト接着剤は、必要に応じてワックスを含有することができる。
 ワックスとしては、例えば、フィッシャー・トロプシュワックス、ポリエチレンワックス、ポリプロピレンワックス等の合成ワックス、パラフィンワックス、マイクロクリスタリンワックス等の石油ワックス、木ロウ、カルナバロウ、ミツロウ等の天然ワックスが挙げられる。オレフィン系樹脂(β)はポリプロピレンと優れた相容性を有するため、ポリプロピレンワックスが特に好ましい。
 ワックスは、B型粘度(190℃)が、好ましくは10~8000mPa・s、より好ましくは100~5000mPa・sである。B型粘度が上記範囲内にあると、凝集力および混練加工性の点で好ましい。
 ワックスは、DSCで測定される融点が、好ましくは80~150℃、より好ましくは90~140℃である。融点が上記範囲内にあると、接着剤を使用する際、柔軟性および混練加工性の点で好ましい。
The hot melt adhesive may optionally contain a wax.
Examples of waxes include synthetic waxes such as Fischer-Tropsch wax, polyethylene wax, and polypropylene wax, petroleum waxes such as paraffin wax and microcrystalline wax, and natural waxes such as Japan wax, carnauba wax, and beeswax. Polypropylene wax is particularly preferred because the olefin resin (β) has excellent compatibility with polypropylene.
The wax preferably has a Brookfield viscosity (190°C) of 10 to 8000 mPa·s, more preferably 100 to 5000 mPa·s. A Brookfield viscosity within the above range is preferred in terms of cohesive strength and kneading processability.
The wax has a melting point measured by DSC of preferably 80 to 150° C., more preferably 90 to 140° C. A melting point within the above range is preferable in terms of flexibility and kneading processability when using the adhesive.

 ワックスの市販品としては、例えば、商品名「三井ハイワックス420P」、商品名「三井ハイワックスNL100」、商品名「三井ハイワックスNP015」(以上、いずれも三井化学(株)製)が挙げられる。
 ワックスは1種単独で用いてもよく、2種以上併用してもよい。
 ホットメルト接着剤において、ワックスを用いる場合のその含有量は、接着剤全量に対して、通常1~60質量%、好ましくは1~50質量%、より好ましくは1~40質量%である。含有量が上記範囲内にあると、接着強度を落とさずに流動性・耐熱性を付与できるため好ましい。
Examples of commercially available waxes include "Mitsui Hiwax 420P,""Mitsui Hiwax NL100," and "Mitsui Hiwax NP015" (all manufactured by Mitsui Chemicals, Inc.).
The waxes may be used alone or in combination of two or more.
When a wax is used in a hot melt adhesive, the content of the wax is usually 1 to 60 mass %, preferably 1 to 50 mass %, and more preferably 1 to 40 mass %, based on the total amount of the adhesive. A content within the above range is preferable because it can impart fluidity and heat resistance without reducing adhesive strength.

 ホットメルト接着剤には、必要に応じて、従来公知の流動性改質剤、造核剤、酸化防止剤、耐熱安定剤、紫外線吸収剤、光安定剤、顔料、染料、抗菌剤、防黴剤、帯電防止剤、発泡剤、発泡助剤、ミネラルオイルなどの可塑剤およびフィラーから選ばれる少なくとも1種の添加剤を、本開示の目的を損なわない範囲で添加することができる。 If necessary, at least one additive selected from the group consisting of conventionally known flow modifiers, nucleating agents, antioxidants, heat stabilizers, UV absorbers, light stabilizers, pigments, dyes, antibacterial agents, antifungal agents, antistatic agents, foaming agents, foaming aids, plasticizers such as mineral oil, and fillers can be added to the hot melt adhesive, provided the addition does not impair the objectives of this disclosure.

 ホットメルト接着剤の塗布については本開示の目的を達成できれば特に制限されないが、市販のホットメルトアプリケーターが広く利用される。ホットメルトアプリケーターの種類としては、スロットコーター塗布、ロールコーター塗布、螺旋状に塗布できるスパイラル塗布、波状に塗布できるオメガ塗布やコントロールシーム塗布、面状に塗布できるスロットスプレー塗布やカーテンスプレー塗布、点状に塗布できるドット塗布、線状に塗布できるビード塗布等を例示できる。ホットメルト接着剤の特に好ましい適用対象としては、ダンボール同士の接着が挙げられる。
 本開示のホットメルト接着剤をホットメルト接着剤として用いる方法として、得られたホットメルト接着剤をT-ダイ方式、インフレ方式、カレンダー方式、紡糸方式と称するダイス部分を有したスクリュー式押出機によりシート状、フィルム状または不織布状に成形し、積層接着する被着体の中間に固定し、加熱接着するか、またはシート状に成形した接着剤を一方の被着体上で加熱溶融し、そのままもう一方の被着体を冷却しながら圧着する接着方法がある。また、本開示のホットメルト接着剤を上記スクリュー式押出機により溶融し、上記のような成形加工することなく、積層する被着体間に直接接着剤を挿入して熱接着する方法、一方の被着体が熱可塑性プラスチックの場合、共押出しにより直接接着するか、直接一方の被着体に塗布し、改めて加熱接着する方法がある。
The application of the hot melt adhesive is not particularly limited as long as the object of the present disclosure can be achieved, but commercially available hot melt applicators are widely used. Examples of types of hot melt applicators include slot coater applicators, roll coater applicators, spiral applicators that can apply in a spiral shape, omega applicators and control seam applicators that can apply in a wave shape, slot spray applicators and curtain spray applicators that can apply in a planar shape, dot applicators that can apply in a dotted shape, and bead applicators that can apply in a linear shape. A particularly preferred application of the hot melt adhesive is bonding cardboard boxes together.
Methods for using the hot melt adhesive of the present disclosure as a hot melt adhesive include molding the resulting hot melt adhesive into a sheet, film, or nonwoven fabric using a screw extruder with a die portion known as a T-die, inflation, calendar, or spinning method, and then fixing it between the adherends to be laminated and heat-bonding it, or by heating and melting the sheet-shaped adhesive on one of the adherends and then pressing it against the other adherend while cooling it. Also available are methods in which the hot melt adhesive of the present disclosure is melted using the screw extruder and then thermally bonded by inserting the adhesive directly between the adherends to be laminated without the above-mentioned molding process, or, if one of the adherends is a thermoplastic plastic, by directly bonding them by co-extrusion or by applying it directly to one of the adherends and then heat-bonding it again.

 ホットメルト接着剤は、例えば、ポリオレフィン樹脂等からなる基材同士の接着、上記基材と金属材(例:金属板、金属箔、金属メッシュ)または他の素材(例:不織布、織布、布、ダンボール等の紙、ガラス)との接着、上記金属材または上記他の素材同士の接着に好適に用いることができる。そのうちダンボールと他の被着体、あるいはダンボールとダンボールの接着に特に好適に用いることができる。
 上記ポリオレフィン樹脂等からなる基材としては、例えば、ポリオレフィン樹脂(例:ポリエチレン、ポリプロピレン)、ポリエステル樹脂、ポリカーボネート樹脂、ポリアリレート樹脂、アクリル樹脂、ポリフェニレンサルファイド樹脂、ポリスチレン樹脂、ビニル樹脂、塩化ビニル樹脂、ポリイミド樹脂、エポキシ樹脂等の単層または積層体の樹脂シートが挙げられる。
Hot melt adhesives can be suitably used for bonding substrates made of polyolefin resins or the like together, bonding the substrates to metal materials (e.g., metal plates, metal foils, metal meshes) or other materials (e.g., nonwoven fabrics, woven fabrics, cloth, paper such as cardboard, glass), and bonding the metal materials or the other materials together, among which they are particularly suitable for bonding cardboard to other adherends or cardboard to cardboard.
Examples of the substrate made of the polyolefin resin or the like include single-layer or laminated resin sheets of polyolefin resin (e.g., polyethylene, polypropylene), polyester resin, polycarbonate resin, polyarylate resin, acrylic resin, polyphenylene sulfide resin, polystyrene resin, vinyl resin, vinyl chloride resin, polyimide resin, epoxy resin, etc.

<コーティング剤>
 本開示のコーティング剤としては特に制限されないが、例えば、オレフィン系樹脂(β)またはそれを用いた樹脂組成物(X)を有機溶剤に溶解または分散して調製されるコーティング剤が挙げられる。コーティング剤は、オレフィン系樹脂(β)または樹脂組成物(X)を含む。
<Coating agent>
The coating agent of the present disclosure is not particularly limited, but examples thereof include a coating agent prepared by dissolving or dispersing an olefin-based resin (β) or a resin composition (X) using the same in an organic solvent. The coating agent contains the olefin-based resin (β) or the resin composition (X).

 有機溶剤としては、例えば、ベンゼン、トルエン、およびキシレン等の芳香族炭化水素;ヘキサン、ヘプタン、オクタン、およびデカン等の脂肪族炭化水素;シクロヘキサン、シクロヘキセン、メチルシクロヘキサン、エチルシクロヘキサン、およびデカヒドロナフタリン等の脂環式炭化水素;メタノール、エタノール、イソプロピルアルコール、ブタノール、ペンタノール、ヘキサノール、およびプロパンジオール等のアルコール;アセトン、メチルイソブチルケトン、メチルエチルケトン、ペンタノン、ヘキサノン、イソホロン、およびアセトフェノン等のケトン系溶媒;メチルセルソルブ、およびエチルセルソルブ等のセルソルブ類;酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、およびギ酸ブチル等のエステル類;トリクロロエチレン、ジクロロエチレン、およびクロロベンゼン等のハロゲン化炭化水素が挙げられる。有機溶剤は1種用いてもよく、2種以上用いてもよい。 Examples of organic solvents include aromatic hydrocarbons such as benzene, toluene, and xylene; aliphatic hydrocarbons such as hexane, heptane, octane, and decane; alicyclic hydrocarbons such as cyclohexane, cyclohexene, methylcyclohexane, ethylcyclohexane, and decahydronaphthalene; alcohols such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, and propanediol; ketone solvents such as acetone, methyl isobutyl ketone, methyl ethyl ketone, pentanone, hexanone, isophorone, and acetophenone; cellosolves such as methyl cellosolve and ethyl cellosolve; esters such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate, and butyl formate; and halogenated hydrocarbons such as trichloroethylene, dichloroethylene, and chlorobenzene. One or more organic solvents may be used.

 コーティング剤中の有機溶剤の含有割合は、特に制限されないが、例えば、30質量%以上でもよく、40質量%以上でもよく、また、90質量%以下でもよく、80質量%以下でもよい。
 コーティング剤は、例えば、金属同士の接着剤またはヒートシール剤、ポリオレフィン同士の接着剤またはヒートシール剤、または金属とポリオレフィンとの接着剤またはヒートシール剤として、あるいは、PTP(press through pack)包装用接着剤、ラミネート用接着剤、塗料用原料またはプライマー原料として利用できる。特に、少なくとも一方の被着体がプラスチック材料である場合が好適であり、プラスチック材料の中でもポリオレフィン材料、特にポリブテン系材料、ポリプロピレン系材料である場合が好ましい。
The content of the organic solvent in the coating agent is not particularly limited, but may be, for example, 30% by mass or more, 40% by mass or more, 90% by mass or less, or 80% by mass or less.
The coating agent can be used, for example, as an adhesive or heat sealing agent between metals, between polyolefins, between metals and polyolefins, or as an adhesive for PTP (press through pack) packaging, a laminating adhesive, a paint raw material, or a primer raw material. It is particularly suitable when at least one of the adherends is a plastic material, and among plastic materials, it is preferable when the adherend is a polyolefin material, particularly a polybutene-based material or a polypropylene-based material.

<成形体>
 本発明の成形体は、上述した本発明の樹脂組成物(X)を、公知の成形方法により成形して得られる。例えば、押出成形、射出成形、インフレーション成形、ブロー成形、押出ブロー成形、射出ブロー成形、プレス成形、真空成形、パウダースラッシュ成形、カレンダー成形、発泡成形等の公知の熱成形方法により得ることができる。
 本発明の成形体は、含まれる成分が高度に分散した樹脂組成物(X)から得られることから、耐衝撃性と伸びに優れる。本発明では、プロピレン系重合体(α1)とエチレン系重合体(α2)の両方を含有する場合であっても、各成分をより高度に分散しており、従来公知の相容剤を含有する場合と比較して成形体が耐衝撃性と伸びに優れたものとなる。
<Molded body>
The molded article of the present invention can be obtained by molding the above-mentioned resin composition (X) of the present invention by a known molding method, such as extrusion molding, injection molding, inflation molding, blow molding, extrusion blow molding, injection blow molding, press molding, vacuum molding, powder slush molding, calender molding, or foam molding.
The molded article of the present invention is obtained from the resin composition (X) in which the components contained therein are highly dispersed, and therefore has excellent impact resistance and elongation. In the present invention, even when both the propylene-based polymer (α1) and the ethylene-based polymer (α2) are contained, each component is more highly dispersed, and the molded article has excellent impact resistance and elongation compared to when a conventionally known compatibilizer is contained.

 本発明の成形体は、ドアトリム、リアーパッケージトリム、インストルメントパネル、ガスケット、シートバックガーニッシュ、コラムカバー、バンパー、フェンダー、サイドモール、ホイールカバー、マッドガード、ミラーカバー、計器盤、外部ドア、ボンネット、スポイラー、風よけ、ハブキャップ、鏡枠、ボディーパネル、エアーバッグカバー、保護用サイドモールディング、靴底、靴のミッドソール、インナーソール、ソール、サンダル、自動車用電線または機器用電線の電線シース、電線の絶縁体、その他針金・ケーブルの被覆、家電製品のハウジング、パッキン、ホットプレート、炊飯ジャー、ポットのボディーや洗濯機等の家電製品部材、バッテリー容器等の容器、電子部品包装用フィルム、防水シート、床材、天井材、壁紙、建材部品包装用シート、フローリングマット、床仕上げ材、ブラインド、パイプ、化粧シートまたは建材保護シート、テレビキャビネット、ステレオスピーカーボックス、ビデオキャビネット、各種収納家具、ユニット家具等の家電製品や家具製品、ドア、ドア枠、窓枠、廻縁、巾木、開口枠等の住宅部材、厨房、収納家具扉等の家具部材、フィスフロアマット、カーペット滑り止めパッド、低温ヒートシーラブルフィルム、イージーピールフィルム、パッケージングフィルム、薬品個別包装材、グリップ、ガスケット、多層ホース、輸液ボトル、シャンプー等のサニタリー用ボトル、化粧品用ボトル・ケース、キャップ、キャップライナー、飲料水キャップのライナー、筆記用具等の文具用品、玩具、レジャー用品、使い捨ておむつ、使い捨て下着、生理用ナプキンなどの衛生用部材および伸縮性部材、衣装ケース、バケツ、洗面器、調理器具、その他各種ケース、コンテナ、農業のフィルム、運動場の設備、ボート・水上船の部品、ガーデン・ファーニチャ、培養に用いるローラーボトルおよび培地ボトル、オムツタブ、滅菌ラップ、雑巾、寝具類、食品包装用フィルム、レトルト包装材、レトルト食器用容器、食品包装用トレイや飲料用カップ・ボトル、その他各種ボトル、カップ、シート、フィルム、チューブ、シリンジ、注射器の注射筒、アンプル、シャーレ等の医療用器、医療ケース、包帯静脈注射用のバッグ、ポーチおよびボトルのような液体貯蔵用コンテナ、医療用ガウン・エプロン、外科用ドレープ、家電・住宅用照明器具のカバー、自動車内装照明カバー、電気・電子部品におけるLEDランプカバー、その他表示装置のカバー、太陽電池封止用シート、電池用包装体、リチウムイオン電池用包装体などに使用できる。 The molded article of the present invention can be used in door trim, rear package trim, instrument panels, gaskets, seatback garnishes, column covers, bumpers, fenders, side moldings, wheel covers, mudguards, mirror covers, instrument panels, exterior doors, hoods, spoilers, windscreens, hubcaps, mirror frames, body panels, airbag covers, protective side moldings, shoe soles, shoe midsoles, innersoles, soles, sandals, wire sheaths for automotive wires or electrical wires for equipment, wire insulators, other wire and cable coatings, housings for home appliances, packing, hot plates, Components for home appliances such as rice cookers, pot bodies, and washing machines, containers such as battery containers, packaging films for electronic components, waterproof sheets, flooring materials, ceiling materials, wallpaper, packaging sheets for building materials and parts, flooring mats, floor finishing materials, blinds, pipes, decorative sheets or protective sheets for building materials, home appliances and furniture such as television cabinets, stereo speaker boxes, video cabinets, various types of storage furniture, and modular furniture, housing components such as doors, door frames, window frames, moldings, baseboards, and opening frames, furniture components for kitchens and storage furniture doors, office floor mats, carpet anti-slip pads, low-temperature heat-sealable films, and easy-peel films. films, packaging films, individual packaging materials for medicines, grips, gaskets, multi-layer hoses, infusion bottles, sanitary bottles such as shampoo, cosmetic bottle cases, caps, cap liners, drinking water cap liners, stationery such as writing implements, toys, leisure goods, disposable diapers, disposable underwear, sanitary parts and elastic parts such as sanitary napkins, clothing cases, buckets, washbasins, cooking utensils, various other cases, containers, agricultural films, playground equipment, boat and watercraft parts, garden furniture, roller bottles and culture medium bottles used for cultivation, diaper tabs, sterilization wrap, dustcloths It can be used in bedding, food packaging films, retort packaging materials, retort tableware containers, food packaging trays, beverage cups and bottles, various other bottles, cups, sheets, films, tubes, syringes, syringe barrels, ampoules, petri dishes and other medical devices, medical cases, bandages, intravenous injection bags, liquid storage containers such as pouches and bottles, medical gowns and aprons, surgical drapes, covers for home appliances and residential lighting fixtures, automotive interior lighting covers, LED lamp covers for electrical and electronic components, covers for other display devices, solar cell sealing sheets, battery packaging, and lithium-ion battery packaging.

<フィルム>
 オレフィン系樹脂(β)または樹脂組成物(X)の用途例として、これらのいずれかを含むフィルムが挙げられる。
 オレフィン系樹脂(β)またはそれを用いた樹脂組成物(X)を含むフィルムは、延伸フィルムであっても無延伸フィルムであってもよく、好ましくは無延伸フィルムである。
 上記無延伸フィルムは、延伸されていないフィルムであれば特に制限されず、形状、大きさ(厚み)等については、所望の用途に応じて適宜選択すればよい。また、該無延伸フィルムは、単層であってもよく、多層であってもよい。多層である場合、そのうちの少なくとも1層が、オレフィン系樹脂(β)または上記樹脂組成物(X)を含むフィルムであればよい。Tダイフィルム成形法やインフレーションフィルム成形法等の公知の多層フィルム成形方法により共押出する方法や、予め成形された基材上にさらにオレフィン系樹脂(β)または上記樹脂組成物(X)を含む層を積層されるものを含める。基材としては特に制限されないが、アルミニウム板、鋼板、ステンレス板等の金属である場合もあるし、熱可塑性樹脂である場合もある。なお、上記無延伸フィルムが多層である場合、その全ての層が延伸されていないことをいう。
<Film>
An example of the use of the olefin resin (β) or the resin composition (X) is a film containing either of them.
The film containing the olefin resin (β) or the resin composition (X) using the same may be a stretched film or a non-stretched film, and is preferably a non-stretched film.
The unstretched film is not particularly limited as long as it is an unstretched film, and its shape, size (thickness), etc. may be appropriately selected depending on the desired application. The unstretched film may be a single layer or a multilayer. If it is a multilayer film, at least one layer of the film may contain the olefin-based resin (β) or the resin composition (X). This includes co-extrusion methods using known multilayer film molding methods such as T-die film molding and inflation film molding, as well as methods in which a layer containing the olefin-based resin (β) or the resin composition (X) is laminated on a pre-formed substrate. The substrate is not particularly limited, and may be a metal such as an aluminum plate, a steel plate, or a stainless steel plate, or a thermoplastic resin. When the unstretched film is multilayer, this means that all of the layers are unstretched.

 該無延伸フィルムの厚み(多層である場合は合計厚)は、好ましくは5μm以上、より好ましくは10μm以上であり、好ましくは150μm以下、より好ましくは100μm以下である。
 なお、本明細書において、フィルムとシートとは特に区別しているわけではないが、通常、フィルムは厚さ250μm未満の膜状体をいい、シートは厚さ250μm以上の薄い板状体をいう。
 フィルムは、例えば、ストレッチフィルム、シュリンクフィルム、通気性フィルム、粘着フィルム、工程用フィルム等として用いることができる。
The thickness of the unstretched film (total thickness if multi-layered) is preferably 5 μm or more, more preferably 10 μm or more, and is preferably 150 μm or less, more preferably 100 μm or less.
In this specification, no particular distinction is made between a film and a sheet, but a film generally refers to a membranous body having a thickness of less than 250 μm, and a sheet generally refers to a thin plate-like body having a thickness of 250 μm or more.
The film can be used as, for example, a stretch film, a shrink film, a breathable film, an adhesive film, a film for processing, or the like.

<シート>
 オレフィン系樹脂(β)または樹脂組成物(X)の用途例として、これらのいずれかを含むシートが挙げられる。
 上記シートは、特に制限されず、形状、大きさ(厚み)等については、所望の用途に応じて適宜選択すればよい。また、該シートは、単層であってもよく、多層であってもよい。多層である場合、そのうちの少なくとも1層が、オレフィン系樹脂(β)または上記樹脂組成物(X)を含むシートであればよい。
 該シートの厚み(多層である場合は合計厚)は、好ましくは250~2000μm、より好ましくは250~1500μmである。
 上記シートの具体的な用途としては、例えば、食品、液体、医薬品等を包装するための包装用シート、該シートから形成された容器(例:シートを熱成形したトレイ、カップ、シートを折り曲げ加工した容器)が挙げられる。
<Sheet>
Examples of applications of the olefin resin (β) or the resin composition (X) include sheets containing either of them.
The sheet is not particularly limited, and its shape, size (thickness), etc. may be appropriately selected depending on the desired application. The sheet may be single-layered or multi-layered. In the case of a multi-layered sheet, at least one layer of the sheet may contain the olefin resin (β) or the resin composition (X).
The thickness of the sheet (total thickness if multi-layered) is preferably 250 to 2000 μm, more preferably 250 to 1500 μm.
Specific uses of the above-mentioned sheet include, for example, packaging sheets for packaging food, liquids, medicines, etc., and containers formed from the sheet (e.g., trays and cups thermoformed from the sheet, and containers formed by folding the sheet).

<射出成形体およびブロー成形体>
 本開示の成形体は、例えば射出成形体でもよい。射出成形体は特に制限されず、射出成形体としては、例えば、従来公知の射出成形装置を用いて公知の条件を採用して、所望の形状に射出成形することで製造される成形体が挙げられる。
 射出成形体は、例えば、自動車内装用トリム材、自動車用外装部品、家電製品のハウジング、容器、チューブ、またはパイプなどに幅広く用いることができる。
<Injection molded articles and blow molded articles>
The molded article of the present disclosure may be, for example, an injection molded article. The injection molded article is not particularly limited, and examples of the injection molded article include a molded article produced by injection molding into a desired shape using a conventionally known injection molding apparatus under known conditions.
Injection molded articles can be used in a wide range of applications, such as trim materials for automobile interiors, exterior parts for automobiles, housings for home appliances, containers, tubes, or pipes.

 本開示の成形体は、例えばブロー成形体でもよい。ブロー成形体は特に制限されず、ブロー成形体としては、例えば、従来公知のブロー成形装置を用いて公知の条件を採用して、所望の形状にブロー成形することで製造される成形体が挙げられる。
 ブロー成形体は、例えば、多層成形体でもよい。この場合、多層成形体の少なくとも1層が、オレフィン系樹脂(β)または樹脂組成物(X)を含む層である。
 射出成形体およびブロー成形体の具体的な用途としては、例えば、食品容器、飲料容器、キャップ、医薬品容器、その他各種容器、日用品、家電製品のハウジング、自動車部品、チューブ、およびパイプが挙げられる。日用品としては、例えば、衣装ケース、バケツ、洗面器、筆記用具等の文具用品、コンテナ、玩具、調理器具、その他各種ケースが挙げられる。
The molded article of the present disclosure may be, for example, a blow molded article. The blow molded article is not particularly limited, and examples of the blow molded article include a molded article produced by blow molding into a desired shape using a conventionally known blow molding device under known conditions.
The blow molded article may be, for example, a multilayer molded article, in which at least one layer of the multilayer molded article contains the olefin resin (β) or the resin composition (X).
Specific applications of injection-molded and blow-molded articles include, for example, food containers, beverage containers, caps, pharmaceutical containers, and various other containers, daily necessities, housings for home appliances, automobile parts, tubes, and pipes. Daily necessities include, for example, clothing cases, buckets, washbasins, stationery such as writing implements, containers, toys, cooking utensils, and various other cases.

<シーラントフィルム>
 上記成形体の一例として、シーラントフィルムが挙げられる。
 上記シーラントフィルムは、樹脂組成物(X)から形成された層(以下「層(X)」ともいう。)を少なくとも1層有する。上記シーラントフィルムは、単層でもよく、2層以上の多層でもよい。この場合の樹脂組成物(X)は、オレフィン系樹脂(β)およびプロピレン系重合体(α1)を含有する樹脂組成物(X)、または、オレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)を含有する樹脂組成物(X)であることが好ましい。
 上記シーラントフィルムは、層(X)を2層以上有してもよい。上記シーラントフィルムは、層(X)と、層(X)以外の層(他の層)と、を有してもよい。上記シーラントフィルムは、上記他の層を2層以上有してもよい。
<Sealant film>
An example of the molded article is a sealant film.
The sealant film has at least one layer (hereinafter also referred to as "layer (X)") formed from a resin composition (X). The sealant film may be a single layer or a multilayer having two or more layers. In this case, the resin composition (X) is preferably a resin composition (X) containing an olefin resin (β) and a propylene polymer (α1), or a resin composition (X) containing an olefin resin (β), a propylene polymer (α1), and an ethylene polymer (α2).
The sealant film may have two or more layers (X). The sealant film may have the layer (X) and a layer (another layer) other than the layer (X). The sealant film may have two or more of the other layers.

 本明細書において、フィルムとシートとは特に区別しているわけではないが、通常、フィルムとは厚さ250μm未満の膜状体のことをいい、シートとは厚さ250μm以上の薄い板状体のことをいう。
 上記シーラントフィルムの形状、大きさ、厚さ等については、所望の用途に応じて適宜選択すればよい。シーラントフィルムは、延伸フィルムと無延伸フィルムのどちらでもよいが、好ましくは無延伸フィルムである。無延伸フィルムが多層である場合、「無延伸」とは、その全ての層が延伸されていないことをいう。
 無延伸フィルムは、延伸されていないフィルムであれば特に制限されず、形状、大きさ、厚さ等については、所望の用途に応じて適宜選択すればよい。無延伸フィルムは、単層でもよく、2層以上の多層でもよい。無延伸フィルムが多層である場合、そのうちの少なくとも1層が、層(X)であればよい。すなわち、無延伸フィルムは、層(X)のみからなる単層または多層のフィルムでもよく、あるいは、層(X)と基材とを有する積層体でもよい。基材の具体例は、後述する。
In this specification, no particular distinction is made between a film and a sheet, but a film generally refers to a membranous body having a thickness of less than 250 μm, and a sheet generally refers to a thin plate-like body having a thickness of 250 μm or more.
The shape, size, thickness, etc. of the sealant film may be appropriately selected depending on the desired application. The sealant film may be either a stretched film or a non-stretched film, but is preferably a non-stretched film. When the non-stretched film is a multilayer film, "non-stretched" means that none of the layers are stretched.
The non-stretched film is not particularly limited as long as it is a film that has not been stretched, and the shape, size, thickness, etc. may be appropriately selected depending on the desired application. The non-stretched film may be a single layer or a multilayer film having two or more layers. When the non-stretched film is a multilayer film, at least one of the layers may be layer (X). That is, the non-stretched film may be a single layer or multilayer film consisting of only layer (X), or may be a laminate having layer (X) and a substrate. Specific examples of the substrate will be described later.

 シーラントフィルムまたは無延伸フィルムの厚さ(該フィルムが多層である場合は各層の合計厚さ)は、好ましくは5μm以上、より好ましくは10μm以上、さらに好ましくは20μm以上であり、好ましくは150μm以下、より好ましくは130μm以下、さらに好ましくは100μm以下であり、例えば5~150μmである。
 シーラントフィルムまたは無延伸フィルムの具体的な用途としては、例えば、食品、液体、医薬品または電子部品等を包装するための包装用フィルムや、それから得られる包装材が挙げられる。
The thickness of the sealant film or unstretched film (the total thickness of each layer if the film is multilayered) is preferably 5 μm or more, more preferably 10 μm or more, even more preferably 20 μm or more, and is preferably 150 μm or less, more preferably 130 μm or less, even more preferably 100 μm or less, for example, 5 to 150 μm.
Specific applications of the sealant film or non-stretched film include, for example, packaging films for packaging food, liquids, medicines, electronic components, etc., and packaging materials obtained therefrom.

 上記シーラントフィルムまたは無延伸フィルムは、例えば、少なくとも樹脂組成物(X)を用いて、従来公知の単層または多層のフィルム成形機を用いて製造できる。無延伸フィルムの製造方法は、本開示の目的が損なわれない限り特に限定はされない。無延伸フィルムには、Tダイフィルム成形法およびインフレーションフィルム成形法等の公知の多層フィルム成形方法により共押出する方法により得られたフィルムや、予め成形された基材上にさらに層(X)を積層して得られたフィルムを含める。無延伸フィルムは、例えば、層(X)を少なくとも1層含む、単層または多層のフィルム(例えば、層(X)のみからなる単層または多層のフィルム)と、基材とを、溶融押出ラミネート法、熱ラミネート法、およびドライラミネート法からなる群より選ばれるいずれかにより貼り合わせる工程を含む製造方法により得られるものでもよい。 The above-mentioned sealant film or non-stretched film can be produced, for example, using at least resin composition (X) using a conventionally known single-layer or multi-layer film molding machine. The method for producing the non-stretched film is not particularly limited as long as it does not impair the objectives of the present disclosure. Non-stretched films include films obtained by co-extrusion using known multi-layer film molding methods such as T-die film molding and inflation film molding, and films obtained by laminating layer (X) onto a pre-formed substrate. The non-stretched film may be obtained, for example, by a manufacturing method including a step of bonding a single-layer or multi-layer film containing at least one layer (X) (e.g., a single-layer or multi-layer film consisting only of layer (X)) to a substrate by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination.

<積層体>
 上記成形体の一例として、積層体が挙げられる。
 上記積層体は、基材と、樹脂組成物(X)から形成された層(層(X))と、を有する。この場合の樹脂組成物(X)は、プロピレン系重合体(α1)を含有する樹脂組成物(X)、または、オレフィン系樹脂(β)、プロピレン系重合体(α1)およびエチレン系重合体(α2)を含有する樹脂組成物(X)であることが好ましい。
 上記積層体は、一実施形態において、基材と、上記シーラントフィルムと、を有する。上記積層体において、例えば、基材とシーラントフィルムとが積層されてなる。
<Laminate>
An example of the molded article is a laminate.
The laminate includes a substrate and a layer (layer (X)) formed from a resin composition (X). In this case, the resin composition (X) is preferably a resin composition (X) containing a propylene polymer (α1) or a resin composition (X) containing an olefin resin (β), a propylene polymer (α1), and an ethylene polymer (α2).
In one embodiment, the laminate includes a substrate and the sealant film. The laminate is formed by laminating, for example, a substrate and a sealant film.

 基材としては、例えば、樹脂フィルム、金属箔、紙、および蒸着フィルムが挙げられる。樹脂フィルムを構成する樹脂としては、例えば、熱可塑性樹脂が挙げられ、具体的には、ポリオレフィン樹脂(例:ポリエチレン、ポリプロピレン)、ポリスチレン樹脂、ポリエステル樹脂(例:ポリエチレンテレフタレート(PET))、ポリアミド樹脂、ポリイミド樹脂、ポリカーボネート樹脂、ポリアリレート樹脂、アクリル樹脂、ポリフェニレンサルファイド樹脂、ビニル樹脂、塩化ビニル樹脂、およびエポキシ樹脂が挙げられる。樹脂フィルムは、単層でもよく、2層以上の多層でもよい。樹脂フィルムは、延伸フィルムでもよく、無延伸フィルムでもよい。金属箔としては、例えば、アルミニウム箔、鋼箔、およびステンレス箔が挙げられ、アルミニウム箔が好ましい。
 基材としては、ポリオレフィンフィルム、ポリスチレンフィルム、ポリエステルフィルム、ポリアミドフィルム、ポリオレフィンフィルムとガスバリヤー性樹脂フィルムとの積層フィルム、アルミニウム箔などの金属箔、紙、および蒸着フィルムからなる群より選ばれる少なくとも1種が好ましい。
Examples of the substrate include resin films, metal foils, paper, and vapor-deposited films. Examples of the resin constituting the resin film include thermoplastic resins, specifically polyolefin resins (e.g., polyethylene, polypropylene), polystyrene resins, polyester resins (e.g., polyethylene terephthalate (PET)), polyamide resins, polyimide resins, polycarbonate resins, polyarylate resins, acrylic resins, polyphenylene sulfide resins, vinyl resins, vinyl chloride resins, and epoxy resins. The resin film may be a single layer or a multilayer of two or more layers. The resin film may be a stretched film or a non-stretched film. Examples of the metal foil include aluminum foil, steel foil, and stainless steel foil, with aluminum foil being preferred.
The substrate is preferably at least one selected from the group consisting of polyolefin film, polystyrene film, polyester film, polyamide film, laminated film of polyolefin film and gas barrier resin film, metal foil such as aluminum foil, paper, and vapor-deposited film.

 上記積層体は、例えば、従来公知の単層または多層のフィルム成形機を用いて製造できる。上記積層体は、例えば、基材と上記シーラントフィルムとを、溶融押出ラミネート法、熱ラミネート法、およびドライラミネート法からなる群より選ばれるいずれかにより貼り合わせる工程を含む製造方法により製造できる。上記積層体は、例えば、基材と層(X)のみからなる単層または多層のフィルムとを、溶融押出ラミネート法、熱ラミネート法、およびドライラミネート法からなる群より選ばれるいずれかにより貼り合わせる工程を含む製造方法により、製造できる。 The above laminate can be produced, for example, using a conventionally known single-layer or multi-layer film molding machine. The above laminate can be produced, for example, by a manufacturing method including a step of bonding a substrate and the above sealant film by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination. The above laminate can be produced, for example, by a manufacturing method including a step of bonding a substrate and a single-layer or multi-layer film consisting only of layer (X) by any method selected from the group consisting of melt extrusion lamination, thermal lamination, and dry lamination.

 上記積層体自体を、シーラントフィルムとして用いてもよい。その場合は、上記基材は、樹脂フィルムであることが好ましく、無延伸フィルムであることがより好ましい。すなわち、上記シーラントフィルムは、層(X)のみからなる単層または多層のフィルムでもよく、あるいは、層(X)と基材とを有する積層体でもよい。
 上記シーラントフィルムおよび上記積層体は、延伸時の耐白化性に優れ、且つ、耐熱性および引張強度が良好であるため、シーラントフィルムの特性を活かして、例えば、日用雑貨品、食品(食品包装材)、液体、医薬品、電子部品、および建築資材などの、あらゆる物品の包装体として好適に用い得る。
The laminate itself may be used as a sealant film. In this case, the substrate is preferably a resin film, more preferably a non-stretched film. That is, the sealant film may be a single-layer or multi-layer film consisting of only the layer (X), or may be a laminate having the layer (X) and the substrate.
The sealant film and the laminate have excellent resistance to whitening when stretched, and good heat resistance and tensile strength. Therefore, by taking advantage of the properties of the sealant film, they can be suitably used as packaging for a variety of items, such as daily necessities, food (food packaging materials), liquids, pharmaceuticals, electronic components, and construction materials.

 上記シーラントフィルムまたは上記積層体は、リチウムイオン電池およびリチウムイオンキャパシタなどの蓄電デバイスに含まれていてもよい。上記シーラントフィルムまたは上記積層体は、例えば、リチウムイオン電池用包装体として好適に用いることができる。見方を変えると、本開示は、樹脂組成物(X)を含む蓄電デバイスを提供するともいえる。そのような蓄電デバイスとしては、例えば、上記シーラントフィルムまたは上記積層体を含む蓄電デバイスが挙げられ、その具体例として、上記シーラントフィルムまたは上記積層体を含むリチウムイオン電池用包装体が挙げられる。 The sealant film or laminate may be included in an electricity storage device such as a lithium ion battery or a lithium ion capacitor. The sealant film or laminate can be suitably used, for example, as packaging for lithium ion batteries. From another perspective, the present disclosure can also be said to provide an electricity storage device containing resin composition (X). Examples of such electricity storage devices include electricity storage devices containing the sealant film or laminate, and specific examples thereof include packaging for lithium ion batteries containing the sealant film or laminate.

<リチウムイオン電池>
 上記シーラントフィルムまたは上記積層体は、リチウムイオン電池用包装体として好適に用いることができる。
 リチウムイオン電池は、通常はその内部に、正極と、負極と、正極と負極との間にあるセパレータと、非水電解液と、を含む。上記正極は、通常の場合、金属材料または炭素材料などからなる正極集電体と、正極活物質として、リチウムと遷移金属とからなる複合酸化物などの、リチウムを吸蔵および放出することが可能な正極材料と、を含む。上記負極は、通常の場合、炭素材料などからなる負極集電体と、負極活物質として、金属リチウム、リチウム含有合金、リチウムとの合金化が可能な金属または合金などの、リチウムイオンを吸蔵および放出することが可能な負極材料と、を含む。上記非水電解液は、電解質としてのリチウム塩と、非水溶媒と、を含む。リチウムイオン電池において、正極、負極およびセパレータには、非水電解液が含浸されている。非水溶媒についての詳細は、後記<非水溶媒>の項で後述する。
<Lithium-ion battery>
The sealant film or the laminate can be suitably used as a packaging material for lithium ion batteries.
A lithium-ion battery typically includes a positive electrode, a negative electrode, a separator between the positive and negative electrodes, and a nonaqueous electrolyte. The positive electrode typically includes a positive electrode current collector made of a metal or carbon material, and a positive electrode active material capable of absorbing and releasing lithium, such as a composite oxide of lithium and a transition metal. The negative electrode typically includes a negative electrode current collector made of a carbon material, and a negative electrode active material capable of absorbing and releasing lithium ions, such as metallic lithium, a lithium-containing alloy, or a metal or alloy capable of alloying with lithium. The nonaqueous electrolyte includes a lithium salt as an electrolyte and a nonaqueous solvent. In a lithium-ion battery, the positive electrode, negative electrode, and separator are impregnated with the nonaqueous electrolyte. Details of the nonaqueous solvent will be described later in the section "Nonaqueous Solvent."

 リチウムイオン電池は、多くの場合、その周縁部に包装体(リチウムイオン電池用包装体)を有する。当該包装体の内側に、正極、負極、セパレータおよび非水電解液が封入されている。通常の場合、正極および負極には、それぞれ正極端子および負極端子が接続されている。正極端子の一部および負極端子の一部は、包装体の外部に露出している。 In many cases, lithium-ion batteries have packaging (lithium-ion battery packaging) around their periphery. The positive electrode, negative electrode, separator, and non-aqueous electrolyte are enclosed inside the packaging. Typically, a positive electrode terminal and a negative electrode terminal are connected to the positive electrode and negative electrode, respectively. Part of the positive electrode terminal and part of the negative electrode terminal are exposed to the outside of the packaging.

 包装体として上記シーラントフィルムまたは上記積層体が用いられる場合について、以下に説明する。一対のシーラントフィルムまたは一対の積層体で正極および負極等を挟み、正極端子の一部および負極端子の一部が当該一対のシーラントフィルムまたは当該一対の積層体の外部に露出する態様で当該一対のシーラントフィルムまたは当該一対の積層体の該周縁部を熱融着することにより、リチウムイオン電池が得られる。包装体として上記積層体が用いられる場合、該積層体は、アルミニウム箔などの金属からなる基材を有してもよい。
 リチウムイオン電池用包装体を用いたリチウムイオン電池は、例えば、携帯型電子機器、パソコン、ロボット、ドローン、自動車、航空機、ウェアラブルデバイス、および、家庭用または再生可能エネルギー発電用の電力貯蔵用システム(ESS)に用いることができる。
The case where the sealant film or the laminate is used as a package will be described below. A lithium ion battery is obtained by sandwiching a positive electrode, a negative electrode, or the like between a pair of sealant films or a pair of laminates, and heat-sealing the peripheral edges of the pair of sealant films or the pair of laminates in a manner such that a portion of the positive electrode terminal and a portion of the negative electrode terminal are exposed to the outside of the pair of sealant films or the pair of laminates. When the laminate is used as a package, the laminate may have a substrate made of a metal such as aluminum foil.
Lithium ion batteries using the lithium ion battery packaging can be used in, for example, portable electronic devices, personal computers, robots, drones, automobiles, aircraft, wearable devices, and energy storage systems (ESS) for home use or renewable energy power generation.

<非水溶媒>
 リチウムイオン電池用の非水電解液は、一般的に、非水溶媒を含有する。
 非水溶媒としては、種々公知のものを適宜選択できる。非水溶媒としては、環状の非プロトン性溶媒および鎖状の非プロトン性溶媒からなる群より選ばれる少なくとも1種を用いることが好ましい。電池の安全性の向上のために、溶媒の引火点の向上を志向する場合は、非水溶媒として環状の非プロトン性溶媒を用いることが好ましい。
<Non-aqueous solvent>
A non-aqueous electrolyte for a lithium ion battery generally contains a non-aqueous solvent.
As the non-aqueous solvent, various known ones can be appropriately selected. As the non-aqueous solvent, it is preferable to use at least one selected from the group consisting of cyclic aprotic solvents and chain aprotic solvents. When aiming to improve the flash point of the solvent in order to improve the safety of the battery, it is preferable to use a cyclic aprotic solvent as the non-aqueous solvent.

(環状の非プロトン性溶媒)
 環状の非プロトン性溶媒としては、例えば、環状カーボネート、環状カルボン酸エステル、環状スルホン、および環状エーテルが挙げられる。
 環状の非プロトン性溶媒は、1種用いてもよく、2種以上を混合して用いてもよい。
 非水溶媒中における環状の非プロトン性溶媒の含有割合は、好ましくは10~100質量%、より好ましくは20~90質量%、さらに好ましくは30~80質量%である。このような含有割合にすることによって、例えば、電池の充放電特性に関わる電解液の伝導度を高めることができる。
(cyclic aprotic solvents)
Examples of cyclic aprotic solvents include cyclic carbonates, cyclic carboxylic acid esters, cyclic sulfones, and cyclic ethers.
The cyclic aprotic solvent may be used alone or in combination of two or more.
The content of the cyclic aprotic solvent in the nonaqueous solvent is preferably 10 to 100% by mass, more preferably 20 to 90% by mass, and even more preferably 30 to 80% by mass. By adjusting the content to such a ratio, for example, the conductivity of the electrolyte, which is related to the charge/discharge characteristics of the battery, can be increased.

 環状カーボネートとしては、例えば、エチレンカーボネート、プロピレンカーボネート、1,2-ブチレンカーボネート、2,3-ブチレンカーボネート、1,2-ペンチレンカーボネート、および2,3-ペンチレンカーボネートが挙げられる。これらの中でも、誘電率が高い、エチレンカーボネートおよびプロピレンカーボネートが好ましい。負極活物質に黒鉛を使用した電池の場合は、エチレンカーボネートがより好ましい。環状カーボネートは、2種以上を混合して用いてもよい。 Examples of cyclic carbonates include ethylene carbonate, propylene carbonate, 1,2-butylene carbonate, 2,3-butylene carbonate, 1,2-pentylene carbonate, and 2,3-pentylene carbonate. Among these, ethylene carbonate and propylene carbonate, which have high dielectric constants, are preferred. For batteries that use graphite as the negative electrode active material, ethylene carbonate is more preferred. Two or more cyclic carbonates may be used in combination.

 環状カルボン酸エステルとしては、例えば、γ-ブチロラクトン、δ-バレロラクトン、あるいはメチル-γ-ブチロラクトン、エチル-γ-ブチロラクトン、およびエチル-δ-バレロラクトンなどのアルキル置換体が挙げられる。
 環状カルボン酸エステルは、蒸気圧が低く、粘度が低く、かつ誘電率が高く、電解液の引火点と電解質の解離度を下げることなく電解液の粘度を下げることができる。このため、電解液の引火性を高くすることなく電池の充放電特性に関わる指標である電解液の伝導度を高めることができるという特徴を環状カルボン酸エステルは有するので、溶媒の引火点の向上を指向する場合は、環状の非プロトン性溶媒として環状カルボン酸エステルを用いることが好ましい。γ-ブチロラクトンが最も好ましい。
Examples of cyclic carboxylic acid esters include γ-butyrolactone, δ-valerolactone, and alkyl-substituted derivatives such as methyl-γ-butyrolactone, ethyl-γ-butyrolactone, and ethyl-δ-valerolactone.
Cyclic carboxylic acid esters have low vapor pressure, low viscosity, and high dielectric constant, and can reduce the viscosity of the electrolyte without lowering the flash point and the degree of dissociation of the electrolyte. Therefore, cyclic carboxylic acid esters have the characteristic of being able to increase the conductivity of the electrolyte, which is an indicator of the charge/discharge characteristics of the battery, without increasing the flammability of the electrolyte. Therefore, when aiming to increase the flash point of the solvent, it is preferable to use a cyclic carboxylic acid ester as the cyclic aprotic solvent. γ-Butyrolactone is most preferable.

 環状カルボン酸エステルは、他の環状の非プロトン性溶媒および/または鎖状の非プロトン性溶媒と混合して用いることが好ましい。例えば、環状カルボン酸エステルと、環状カーボネートおよび/または鎖状カーボネートと、の混合物(組み合わせ)が挙げられる。
 環状カルボン酸エステルと、環状カーボネートおよび/または鎖状カーボネートと、の組み合わせとしては、例えば、γ-ブチロラクトンとエチレンカーボネート、γ-ブチロラクトンとエチレンカーボネートとジメチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとメチルエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとジエチルカーボネート、γ-ブチロラクトンとプロピレンカーボネート、γ-ブチロラクトンとプロピレンカーボネートとジメチルカーボネート、γ-ブチロラクトンとプロピレンカーボネートとメチルエチルカーボネート、γ-ブチロラクトンとプロピレンカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとジメチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとメチルエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとジメチルカーボネートとメチルエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとジメチルカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとメチルエチルカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとジメチルカーボネートとメチルエチルカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとジメチルカーボネートとメチルエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとジメチルカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとメチルエチルカーボネートとジエチルカーボネート、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとジメチルカーボネートとメチルエチルカーボネートとジエチルカーボネート、γ-ブチロラクトンとスルホラン、γ-ブチロラクトンとエチレンカーボネートとスルホラン、γ-ブチロラクトンとプロピレンカーボネートとスルホラン、γ-ブチロラクトンとエチレンカーボネートとプロピレンカーボネートとスルホラン、γ-ブチロラクトンとスルホランとジメチルカーボネートが挙げられる。
The cyclic carboxylic acid ester is preferably used in combination with other cyclic aprotic solvents and/or chain aprotic solvents, for example, a mixture (combination) of a cyclic carboxylic acid ester with a cyclic carbonate and/or a chain carbonate.
Examples of combinations of cyclic carboxylic acid esters and cyclic carbonates and/or chain carbonates include γ-butyrolactone and ethylene carbonate, γ-butyrolactone, ethylene carbonate and dimethyl carbonate, γ-butyrolactone, ethylene carbonate and methyl ethyl carbonate, γ-butyrolactone, ethylene carbonate and diethyl carbonate, γ-butyrolactone and propylene carbonate, γ-butyrolactone, propylene carbonate and dimethyl carbonate, and γ-butyrolactone, propylene carbonate and methyl ethyl carbonate. carbonate, γ-butyrolactone, propylene carbonate, and diethyl carbonate, γ-butyrolactone, ethylene carbonate, and propylene carbonate, γ-butyrolactone, ethylene carbonate, propylene carbonate, and dimethyl carbonate, γ-butyrolactone, ethylene carbonate, propylene carbonate, and methyl ethyl carbonate, γ-butyrolactone, ethylene carbonate, propylene carbonate, and diethyl carbonate, γ-butyrolactone, ethylene carbonate, dimethyl carbonate, and methyl ethyl carbonate, γ-butyrolactone γ-butyrolactone, ethylene carbonate, dimethyl carbonate, and diethyl carbonate, γ-butyrolactone, ethylene carbonate, methyl ethyl carbonate, and diethyl carbonate, γ-butyrolactone, ethylene carbonate, dimethyl carbonate, methyl ethyl carbonate, and diethyl carbonate, γ-butyrolactone, ethylene carbonate, propylene carbonate, dimethyl carbonate, and methyl ethyl carbonate, γ-butyrolactone, ethylene carbonate, propylene carbonate, dimethyl carbonate, and diethyl carbonate, γ-butyrolactone, Examples include ethylene carbonate, propylene carbonate, methyl ethyl carbonate, and diethyl carbonate, γ-butyrolactone, ethylene carbonate, propylene carbonate, dimethyl carbonate, methyl ethyl carbonate, and diethyl carbonate, γ-butyrolactone and sulfolane, γ-butyrolactone, ethylene carbonate, and sulfolane, γ-butyrolactone, propylene carbonate, and sulfolane, γ-butyrolactone, ethylene carbonate, propylene carbonate, and sulfolane, and γ-butyrolactone, sulfolane, and dimethyl carbonate.

 環状スルホンとしては、例えば、スルホラン、2-メチルスルホラン、3-メチルスルホラン、ジメチルスルホン、ジエチルスルホン、ジプロピルスルホン、メチルエチルスルホン、およびメチルプロピルスルホンが挙げられる。
 環状エーテルとしては、例えば、ジオキソランが挙げられる。
Examples of cyclic sulfones include sulfolane, 2-methyl sulfolane, 3-methyl sulfolane, dimethyl sulfone, diethyl sulfone, dipropyl sulfone, methyl ethyl sulfone, and methyl propyl sulfone.
An example of the cyclic ether is dioxolane.

(鎖状の非プロトン性溶媒)
 鎖状の非プロトン性溶媒としては、例えば、鎖状カーボネート、鎖状カルボン酸エステル、鎖状エーテル、および鎖状リン酸エステルが挙げられる。
 鎖状の非プロトン性溶媒は、1種用いてもよく、2種以上を混合して用いてもよい。
 非水溶媒中における鎖状の非プロトン性溶媒の含有割合は、好ましくは10~100質量%、より好ましくは20~90質量%、さらに好ましくは30~80質量%である。
(chain aprotic solvent)
Examples of the chain aprotic solvent include chain carbonates, chain carboxylic acid esters, chain ethers, and chain phosphate esters.
The chain aprotic solvent may be used alone or in combination of two or more.
The content of the chain aprotic solvent in the non-aqueous solvent is preferably 10 to 100% by mass, more preferably 20 to 90% by mass, and even more preferably 30 to 80% by mass.

 鎖状カーボネートとしては、例えば、ジメチルカーボネート、メチルエチルカーボネート、ジエチルカーボネート、メチルプロピルカーボネート、メチルイソプロピルカーボネート、エチルプロピルカーボネート、ジプロピルカーボネート、メチルブチルカーボネート、エチルブチルカーボネート、ジブチルカーボネート、メチルペンチルカーボネート、エチルペンチルカーボネート、ジペンチルカーボネート、メチルヘプチルカーボネート、エチルヘプチルカーボネート、ジヘプチルカーボネート、メチルヘキシルカーボネート、エチルヘキシルカーボネート、ジヘキシルカーボネート、メチルオクチルカーボネート、エチルオクチルカーボネート、ジオクチルカーボネート、およびメチルトリフルオロエチルカーボネートが挙げられる。鎖状カーボネートは、2種以上混合して用いてもよい。
 鎖状カルボン酸エステルとしては、例えば、ピバリン酸メチルが挙げられる。
 鎖状エーテルとしては、例えば、ジメトキシエタンが挙げられる。
 鎖状リン酸エステルとしては、例えば、リン酸トリメチルが挙げられる。
Examples of chain carbonate include dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, methyl propyl carbonate, methyl isopropyl carbonate, ethyl propyl carbonate, dipropyl carbonate, methyl butyl carbonate, ethyl butyl carbonate, dibutyl carbonate, methyl pentyl carbonate, ethyl pentyl carbonate, dipentyl carbonate, methyl heptyl carbonate, ethyl heptyl carbonate, diheptyl carbonate, methyl hexyl carbonate, ethyl hexyl carbonate, dihexyl carbonate, methyl octyl carbonate, ethyl octyl carbonate, dioctyl carbonate and methyl trifluoroethyl carbonate.Two or more chain carbonates can be mixed and used.
An example of the chain carboxylic acid ester is methyl pivalate.
An example of the chain ether is dimethoxyethane.
An example of the chain phosphate ester is trimethyl phosphate.

(溶媒の組み合わせ)
 非水電解液に含有される非水溶媒は、1種のみでよく、2種以上でもよい。
 環状の非プロトン性溶媒のみを1種または複数種用いてもよく、鎖状の非プロトン性溶媒のみを1種または複数種用いてもよく、または環状の非プロトン性溶媒および鎖状のプロトン性溶媒を混合して用いてもよい。電池の負荷特性、低温特性の向上を特に意図した場合は、非水溶媒として環状の非プロトン性溶媒と鎖状の非プロトン性溶媒とを組み合わせて用いることが好ましい。
 電解液の電気化学的安定性から、環状の非プロトン性溶媒としては環状カーボネートを、鎖状の非プロトン性溶媒としては鎖状カーボネートを用いることが最も好ましい。環状カルボン酸エステルと環状カーボネートおよび/または鎖状カーボネートとの組み合わせによっても電池の充放電特性に関わる電解液の伝導度を高めることができる。
(Solvent Combination)
The nonaqueous electrolyte solution may contain only one type of nonaqueous solvent, or two or more types of nonaqueous solvents.
One or more cyclic aprotic solvents may be used alone, one or more chain aprotic solvents may be used alone, or a mixture of a cyclic aprotic solvent and a chain aprotic solvent may be used. When it is particularly intended to improve the load characteristics and low-temperature characteristics of the battery, it is preferable to use a combination of a cyclic aprotic solvent and a chain aprotic solvent as the non-aqueous solvent.
From the viewpoint of electrochemical stability of the electrolyte, it is most preferable to use a cyclic carbonate as the cyclic aprotic solvent and a chain carbonate as the chain aprotic solvent. The combination of a cyclic carboxylic acid ester with a cyclic carbonate and/or a chain carbonate can also increase the conductivity of the electrolyte, which is related to the charge/discharge characteristics of the battery.

 環状カーボネートと鎖状カーボネートとの組み合わせとしては、例えば、エチレンカーボネートとジメチルカーボネート、エチレンカーボネートとメチルエチルカーボネート、エチレンカーボネートとジエチルカーボネート、プロピレンカーボネートとジメチルカーボネート、プロピレンカーボネートとメチルエチルカーボネート、プロピレンカーボネートとジエチルカーボネート、エチレンカーボネートとプロピレンカーボネートとメチルエチルカーボネート、エチレンカーボネートとプロピレンカーボネートとジエチルカーボネート、エチレンカーボネートとジメチルカーボネートとメチルエチルカーボネート、エチレンカーボネートとジメチルカーボネートとジエチルカーボネート、エチレンカーボネートとメチルエチルカーボネートとジエチルカーボネート、エチレンカーボネートとジメチルカーボネートとメチルエチルカーボネートとジエチルカーボネート、エチレンカーボネートとプロピレンカーボネートとジメチルカーボネートとメチルエチルカーボネート、エチレンカーボネートとプロピレンカーボネートとジメチルカーボネートとジエチルカーボネート、エチレンカーボネートとプロピレンカーボネートとメチルエチルカーボネートとジエチルカーボネート、エチレンカーボネートとプロピレンカーボネートとジメチルカーボネートとメチルエチルカーボネートとジエチルカーボネートが挙げられる。 Combinations of cyclic carbonates and chain carbonates include, for example, ethylene carbonate and dimethyl carbonate, ethylene carbonate and methyl ethyl carbonate, ethylene carbonate and diethyl carbonate, propylene carbonate and dimethyl carbonate, propylene carbonate and methyl ethyl carbonate, propylene carbonate and diethyl carbonate, ethylene carbonate, propylene carbonate and methyl ethyl carbonate, ethylene carbonate, propylene carbonate and diethyl carbonate, ethylene carbonate, dimethyl carbonate and methyl ethyl carbonate, ethylene carbonate and dimethyl carbonate Examples include ethylene carbonate, methyl ethyl carbonate, and diethyl carbonate, ethylene carbonate, dimethyl carbonate, methyl ethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, dimethyl carbonate, and methyl ethyl carbonate, ethylene carbonate, propylene carbonate, dimethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, methyl ethyl carbonate, and diethyl carbonate, and ethylene carbonate, propylene carbonate, dimethyl carbonate, methyl ethyl carbonate, and diethyl carbonate.

 環状カーボネートと鎖状カーボネートとの混合割合(環状カーボネート:鎖状カーボネート)は、質量比で表して、好ましくは5:95~80:20、より好ましくは10:90~70:30である。このような混合割合にすることによって、電解液の粘度上昇を抑制し、電解質の解離度を高めることができるため、電池の充放電特性に関わる電解液の伝導度を高めることができるとともに、電解質の溶解度をさらに高めることができる。よって、常温または低温での電気伝導性に優れた電解液とすることができるため、常温から低温での電池の負荷特性を改善できる。 The mixing ratio of the cyclic carbonate to the chain carbonate (cyclic carbonate:chain carbonate), expressed as a mass ratio, is preferably 5:95 to 80:20, and more preferably 10:90 to 70:30. By using such a mixing ratio, it is possible to suppress an increase in the viscosity of the electrolyte and increase the degree of dissociation of the electrolyte, thereby increasing the conductivity of the electrolyte, which is related to the charge/discharge characteristics of the battery, and further increasing the solubility of the electrolyte. This results in an electrolyte with excellent electrical conductivity at room temperature or low temperatures, which improves the load characteristics of the battery at room temperature to low temperatures.

 リチウムイオン電池は、その内部に、上記非水溶媒を含む非水電解液を含む。このことから、リチウムイオン電池を構成する包装体(リチウムイオン電池用包装体)は、上記非水溶媒への溶出や、上記非水溶媒による膨潤が起こりにくいことが好ましく、かつ、上記非水溶媒との接触に曝されても一定の機械強度を維持できることが好ましい。樹脂組成物(X)から形成された層(層(X))を有する、上記シーラントフィルムおよび上記積層体は、耐白化性に優れるとともに、例えば、上記非水溶媒への溶出や、上記非水溶媒による膨潤が起こりにくく、上記非水溶媒との接触に曝されても一定の機械強度を維持できる。したがって、上記シーラントフィルムおよび上記積層体は、リチウムイオン電池用包装体として好適に用いることができる。 A lithium ion battery contains a nonaqueous electrolyte solution containing the nonaqueous solvent. For this reason, the packaging (lithium ion battery packaging) constituting the lithium ion battery is preferably resistant to leaching into the nonaqueous solvent and swelling caused by the nonaqueous solvent, and is preferably able to maintain a certain level of mechanical strength even when exposed to contact with the nonaqueous solvent. The sealant film and laminate, which have a layer (layer (X)) formed from resin composition (X), have excellent whitening resistance and, for example, are resistant to leaching into the nonaqueous solvent and swelling caused by the nonaqueous solvent, and are able to maintain a certain level of mechanical strength even when exposed to contact with the nonaqueous solvent. Therefore, the sealant film and laminate can be suitably used as packaging for lithium ion batteries.

 以下、実施例に基づいて本発明をさらに具体的に説明するが、本発明は、その要旨を超えない限り、これらの実施例に制約されるものではない。
<測定、評価方法>
 以下の実施例および比較例において、各物性は、以下の方法により測定あるいは評価した。
The present invention will be explained in more detail below based on examples, but the present invention is not limited to these examples as long as it does not depart from the gist of the invention.
<Measurement and evaluation methods>
In the following examples and comparative examples, the physical properties were measured or evaluated by the following methods.

[重量平均分子量(Mw)]
 ポリマーサンプルの重量平均分子量(Mw)は、カラムとして東ソー株式会社製TSKgel GMH6-HTを2本、および、TSKgel GMH6-HTLを2本(カラムサイズはいずれも内径7.5mm、長さ300mm)を直列接続した、ゲル浸透クロマトグラフ(東ソー株式会社製HLC-8321 GPC/HT型)を用いて測定した。移動相媒体は、o-ジクロロベンゼンに酸化防止剤としてBHT(富士フィルム和光純薬工業)0.025質量%を添加した媒体を用い、試料濃度0.15%(W/V)、流速1.0ml/分、140℃で測定した。標準ポリスチレンは、分子量が590~20,600,000については東ソー社製を用いた。得られたクロマトグラムはWaters製データ処理ソフトEmpower3を用いて、公知の方法によって、標準ポリスチレンサンプルを使用した検量線を用いて解析することで、重量平均分子量(Mw)を算出した。
[Weight average molecular weight (Mw)]
The weight-average molecular weight (Mw) of the polymer sample was measured using a gel permeation chromatograph (HLC-8321 GPC/HT model, manufactured by Tosoh Corporation) with two TSKgel GMH 6 -HT columns and two TSKgel GMH 6 -HTL columns (both columns with an inner diameter of 7.5 mm and a length of 300 mm) connected in series. The mobile phase medium was o-dichlorobenzene to which 0.025% by mass of BHT (Fujifilm Wako Pure Chemical Industries) was added as an antioxidant. Measurements were performed at a sample concentration of 0.15% (W/V), a flow rate of 1.0 ml/min, and 140°C. Standard polystyrenes manufactured by Tosoh Corporation were used for molecular weights of 590 to 20,600,000. The obtained chromatogram was analyzed using Empower3 data processing software manufactured by Waters, with a calibration curve prepared using a standard polystyrene sample, according to a known method, to calculate the weight average molecular weight (Mw).

[融点(Tm)および融解熱量(ΔH)]
 後述のオレフィン系樹脂(β)の融点(Tm)および融解熱量(ΔH)は、以下の条件でDSC測定を行い、求めた。
 示差走査熱量計〔SII社 DSC220〕を用いて、約5.0mgの試料を窒素雰囲気下で30℃から昇温速度10℃/minで200℃まで昇温し、その温度で10分間保持した。さらに降温速度10℃/minで-100℃まで冷却し、その温度で5分間保持した後、昇温速度10℃/minで200℃まで昇温した。この2度目の昇温の際に観測される吸熱ピークを融解ピークとし、融解ピークが現れる温度を融点(Tm)として求めた。後述する表1-1~1-3においては、融解ピークが2つある場合には、両方の融点(Tm)の温度を記載した。また、融解熱量(ΔH)は上記融解ピークの面積を算出して求めた。なお融解ピークが多峰性の場合は、全体の融解ピークの面積を算出して求めた。
[Melting point (Tm) and heat of fusion (ΔH)]
The melting point (Tm) and heat of fusion (ΔH) of the olefin resin (β) described below were determined by DSC measurement under the following conditions.
Using a differential scanning calorimeter (SII DSC220), approximately 5.0 mg of sample was heated from 30°C to 200°C at a heating rate of 10°C/min under a nitrogen atmosphere and held at that temperature for 10 minutes. The sample was then cooled to -100°C at a cooling rate of 10°C/min, held at that temperature for 5 minutes, and then heated to 200°C at a heating rate of 10°C/min. The endothermic peak observed during this second heating was taken as the melting peak, and the temperature at which the melting peak appeared was determined as the melting point (Tm). In Tables 1-1 to 1-3 described below, if there were two melting peaks, the temperatures of both melting points (Tm) are listed. The heat of fusion (ΔH) was also determined by calculating the area of the melting peak. If the melting peak was multimodal, the area of the entire melting peak was calculated.

[ガラス転移温度(Tg)]
 後述のオレフィン系樹脂(β)のガラス転移温度(Tg)は、上記融点(Tm)と同じ条件でDSC測定を行い、求めた。ガラス転移温度(Tg)は、2度目の昇温の際に、比熱の変化によりDSC曲線が屈曲し、ベースラインが平行移動する形で感知される。この屈曲より低温のベースラインの接線と、屈曲した部分で傾きが最大となる点の接線との交点の温度をガラス転移温度(Tg)とした。
[Glass transition temperature (Tg)]
The glass transition temperature (Tg) of the olefin resin (β) described below was determined by DSC measurement under the same conditions as the melting point (Tm). The glass transition temperature (Tg) is detected as the DSC curve bending due to a change in specific heat during the second heating, causing the baseline to shift in parallel. The temperature at the intersection of the tangent to the baseline lower than this bending and the tangent to the point where the slope of the bending portion is maximum was taken as the glass transition temperature (Tg).

[各モノマー成分の組成]
 後述のオレフィン系樹脂(β)の主鎖については、エチレン、および、プロピレンまたは1-ブテンの共重合体の各モノマーから導かれる繰り返し単位は、エチレンの組成比(モル%)と融点(Tm)(℃)との相関による検量線より算出した。検量線の作成方法は、後述する実施例において、末端不飽和ポリプロピレンを加えないこと以外は同様に重合を実施し、さらに、連続供給するエチレンとプロピレンまたは1-ブテンの供給割合を変化させることにより、プロピレンまたは1-ブテン組成割合の異なる複数のエチレン・プロピレン共重合体またはエチレン・1-ブテン共重合体を得た。得られたエチレン・プロピレン共重合体またはエチレン・1-ブテン共重合体について、以下の核磁気共鳴スペクトル分析で、プロピレンまたは1-ブテンの組成比を測定し、検量線を作成した。後述のオレフィン系樹脂(β)の側鎖については、後述する実施例の工程(A)において得た末端不飽和プロピレン重合体および末端不飽和プロピレン・エチレン共重合体の分析値をそのまま使用した。
 (核磁気共鳴スペクトル分析:測定条件)
装置:日本電子製ECX400P型核磁気共鳴装置、測定核:1H(400MHz);13C (125MHz)、測定モード:シングルパルス、パルス幅:45°(5.25μ秒)、ポイント数:32k、測定範囲:20ppm(-4~16ppm)、繰り返し時間:7.0秒、積算回数:64回、測定溶媒:オルトジクロロベンゼン-d4、試料濃度:ca.20mg/0.6mL、測定温度:120℃、ウインドウ関数:exponential(BF:0.12Hz)、ケミカルシフト基準:オルトジクロロベンゼン(7.1ppm)。
 なお、オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖であるエチレン・プロピレン共重合体のエチレンおよびプロピレンの割合、または、オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖であるエチレン・1-ブテン共重合体のエチレンおよび1-ブテンの割合は、125MHz 13C-NMR(日本電子ECX400P)から得られるエチレンに由来するピーク強度、およびプロピレンまたは1-ブテンに由来するピーク強度(積分値)によって測定、定量した。
[Composition of each monomer component]
For the main chain of the olefin-based resin (β) described below, the repeating units derived from each monomer of ethylene and propylene or 1-butene copolymer were calculated from a calibration curve based on the correlation between the ethylene composition ratio (mol %) and the melting point (Tm) (°C). The calibration curve was prepared by carrying out polymerization in the same manner as in the examples described below, except that no terminally unsaturated polypropylene was added. Furthermore, by varying the feed ratio of continuously fed ethylene to propylene or 1-butene, multiple ethylene-propylene copolymers or ethylene-1-butene copolymers with different propylene or 1-butene composition ratios were obtained. The propylene or 1-butene composition ratios of the obtained ethylene-propylene copolymers or ethylene-1-butene copolymers were measured by the following nuclear magnetic resonance spectroscopy analysis, and a calibration curve was prepared. For the side chain of the olefin-based resin (β) described below, the analytical values of the terminally unsaturated propylene polymer and terminally unsaturated propylene-ethylene copolymer obtained in step (A) of the examples described below were used as is.
(Nuclear magnetic resonance spectroscopy: measurement conditions)
Apparatus: JEOL ECX400P nuclear magnetic resonance spectrometer, measurement nuclei: 1 H (400 MHz); 13 C (125 MHz), measurement mode: single pulse, pulse width: 45° (5.25 μsec), number of points: 32 k, measurement range: 20 ppm (−4 to 16 ppm), repetition time: 7.0 sec, number of accumulations: 64, measurement solvent: orthodichlorobenzene-d 4 , sample concentration: ca. 20 mg/0.6 mL, measurement temperature: 120°C, window function: exponential (BF: 0.12 Hz), chemical shift reference: orthodichlorobenzene (7.1 ppm).
The proportions of ethylene and propylene in the ethylene-propylene copolymer that is the main chain of the graft-type olefin polymer [R1] in the olefin-based resin (β), or the proportions of ethylene and 1-butene in the ethylene-1-butene copolymer that is the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β), were measured and quantified by measuring the peak intensity derived from ethylene and the peak intensity (integral value) derived from propylene or 1-butene obtained from 125 MHz 13C -NMR (JEOL ECX400P).

[末端ビニル率]
 末端不飽和ポリプロピレン、末端不飽和プロピレン・エチレン共重合体の末端ビニル率は、400MHz H-NMR(日本電子ECX400P)から得られる不飽和結合に由来するピークの強度比から末端の総不飽和量中のビニル基量として末端ビニル率を定量することにより測定した。
[Terminal vinyl ratio]
The terminal vinyl ratio of terminally unsaturated polypropylene and terminally unsaturated propylene-ethylene copolymer was measured by quantifying the terminal vinyl ratio as the amount of vinyl groups in the total amount of terminal unsaturation from the intensity ratio of peaks derived from unsaturated bonds obtained from 400 MHz 1 H-NMR (JEOL ECX400P).

[オレフィン系樹脂(β)中のP(上記(i)~(iv)の成分の合計含有量)の割合]
(方法1:仕込み量から算出)
 後述のオレフィン系樹脂(β)中の、末端不飽和ポリプロピレンおよび末端不飽和プロピレン・エチレン共重合体に由来する成分Pの割合(上記(i)~(iv)の成分の合計Pの含有量の割合)は、末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体の仕込み量と得られたオレフィン系樹脂(β)の量との差分から算出した。
(方法2:オレフィン系樹脂(β)を分析して算出)
 後述のオレフィン系樹脂(β)中の、末端不飽和ポリプロピレンおよび末端不飽和プロピレン・エチレン共重合体に由来する成分Pの割合は、オレフィン系樹脂(β)を分析して算出した。具体的には、末端不飽和ポリプロピレンと、末端不飽和プロピレン・エチレン共重合体とに由来する成分の合計であるPの割合(質量%)は、融点(Tm)(℃)の融解熱量(ΔH)(J/g)と、上記仕込み量から算出したPの割合(質量%)の相関による検量線より算出した。
 検量線の作成方法は、以下の通りである。まず、末端不飽和ポリプロピレン、末端不飽和プロピレン・エチレン共重合体の装入量を変化させて後述する実施例と同様に重合を実施し、上記Pの割合(質量%)の異なる複数のオレフィン系樹脂を得た。次に、複数の主鎖エチレン組成に対して同様に重合を実施し、主鎖エチレン組成割合が異なり、かつ、上記Pの割合(質量%)の異なる複数のオレフィン系樹脂を得た。さらに、これら複数のオレフィン系樹脂の融点(Tm)の融解熱量(ΔH)(J/g)と、上記仕込み量から算出したPの割合(質量%)により検量線を作成した。
 なお、後述する実施例1Aで製造したオレフィン系樹脂(β-1)中のPの割合は、方法1(仕込み量から算出した結果)では46.1質量%であり、方法2(作成した本検量線による分析の結果)では46.3質量%であり、同等であった。また、後述する実施例2Aで製造したオレフィン系樹脂(β-2)のPの割合は、方法1(仕込み量から算出した結果)では31.6質量%であり、方法2では31.5質量%であり、同等であった。
 以下の実施例等(表1-1~表1-3参照)においては、方法1により算出した値を記載する。
[Proportion of P (total content of components (i) to (iv) above) in olefin-based resin (β)]
(Method 1: Calculate from the amount of ingredients)
The proportion of the component P derived from the terminally unsaturated polypropylene and the terminally unsaturated propylene-ethylene copolymer in the olefin resin (β) described below (the proportion of the total P content of the components (i) to (iv) above) was calculated from the difference between the charged amount of the terminally unsaturated polypropylene or the terminally unsaturated propylene-ethylene copolymer and the amount of the obtained olefin resin (β).
(Method 2: Calculation by analyzing olefin resin (β))
The proportion of component P derived from terminally unsaturated polypropylene and terminally unsaturated propylene-ethylene copolymer in the olefin resin (β) described below was calculated by analyzing the olefin resin (β). Specifically, the proportion (mass%) of P, which is the total of components derived from terminally unsaturated polypropylene and terminally unsaturated propylene-ethylene copolymer, was calculated from a calibration curve based on the correlation between the heat of fusion (ΔH) (J/g) of the melting point (Tm) (°C) and the proportion (mass%) of P calculated from the above-mentioned charged amount.
The calibration curve was prepared as follows. First, polymerization was carried out in the same manner as in the Examples described below, while varying the amounts of terminally unsaturated polypropylene and terminally unsaturated propylene-ethylene copolymer charged, to obtain a plurality of olefin resins having different P proportions (% by mass). Next, polymerization was carried out in the same manner for a plurality of main chain ethylene compositions, to obtain a plurality of olefin resins having different main chain ethylene composition proportions and different P proportions (% by mass). Furthermore, a calibration curve was prepared using the heat of fusion (ΔH) (J/g) of the melting points (Tm) of these olefin resins and the P proportion (% by mass) calculated from the charged amounts.
The P content in the olefin resin (β-1) produced in Example 1A described later was 46.1% by mass by Method 1 (calculated from the charged amount) and 46.3% by mass by Method 2 (analysis result using the created calibration curve), which were equivalent. The P content in the olefin resin (β-2) produced in Example 2A described later was 31.6% by mass by Method 1 (calculated from the charged amount) and 31.5% by mass by Method 2, which were equivalent.
In the following examples (see Tables 1-1 to 1-3), values calculated by Method 1 are shown.

[グラフト型オレフィン系重合体[R1]の確認]
 ゲル浸透クロマトグラフにより得られるクロマトグラムをピーク分離することにより、末端不飽和ポリプロピレン、末端不飽和プロピレン・エチレン共重合体が消費されていることを確認し、グラフト型オレフィン系重合体[R1]が生成していることを確認した。
[Confirmation of Graft-Type Olefin Polymer [R1]]
By peak separation of the chromatogram obtained by gel permeation chromatography, it was confirmed that the terminally unsaturated polypropylene and the terminally unsaturated propylene-ethylene copolymer had been consumed, and that the graft olefin polymer [R1] had been produced.

[極限粘度[η]]
 後述のオレフィン系樹脂(β)の極限粘度[η]は、測定装置としてウベローデ粘度計を用い、デカリン溶媒中、135℃で測定した。
 約20mgの共重合体をデカリン25mLに溶解させた後、ウベローデ粘度計を用い、135℃のオイルバス中で比粘度ηspを測定した。このデカリン溶液にデカリンを5mL加えて希釈した後、上記と同様にして比粘度ηspを測定した。この希釈操作を更に2回繰り返し、濃度(C)を0に外挿した時のηsp/Cの値を極限粘度[η](単位:dl/g)として求めた(下記式参照)。
   [η]=lim(ηsp/C)  (C→0)
[Intrinsic viscosity [η]]
The intrinsic viscosity [η] of the olefin resin (β) described below was measured at 135° C. in a decalin solvent using an Ubbelohde viscometer as a measuring device.
Approximately 20 mg of copolymer was dissolved in 25 mL of decalin, and then the specific viscosity ηsp was measured using an Ubbelohde viscometer in an oil bath at 135 ° C. After diluting the decalin solution with 5 mL of decalin, the specific viscosity ηsp was measured in the same manner as above. This dilution operation was repeated two more times, and the value of ηsp / C when the concentration (C) was extrapolated to 0 was calculated as the limiting viscosity [η] (unit: dl / g) (see the formula below).
[η]=lim(ηsp/C) (C→0)

[メルトフローレート(MFR)]
 後述のオレフィン系樹脂(β)のメルトフローレート(MFR)は、ASTM D1238Eに準拠して、190℃、2.16kg荷重の条件下で測定した。
[密度]
 上記のメルトフローレート(MFR)の測定にて流出したストランド樹脂を使用して、JIS K7112に準拠して、密度勾配管法により、23℃の条件で密度を測定した。
[Melt flow rate (MFR)]
The melt flow rate (MFR) of the olefin resin (β) described below was measured in accordance with ASTM D1238E under conditions of 190° C. and a load of 2.16 kg.
[density]
The strand resin flowed out in the above-mentioned measurement of melt flow rate (MFR) was used to measure density at 23° C. by the density gradient tube method in accordance with JIS K7112.

<試薬>
[試薬]
 トルエンは、GlassContour社製有機溶媒精製装置を用いて精製したものを用いた。キシレンは純正化学社製の一級を500mLアルミナカラムに通して用いた。
 アルミナカラムはE. Merck社の活性アルミナ90(中性、活性度I)を150℃、4時間以上で乾燥処理したものを用いた。アルミノキサンのトルエン溶液は、日本アルキルアルミ社製の20質量%メチルアルミノキサン/トルエン溶液のものをトルエンで希釈(1.0M)して用いた。
 トリイソブチルアルミニウムは東ソー・ファインケム社製のものをトルエンで希釈(1.0M)して用いた。トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートは、旭硝子株式会社製のトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートをトルエンで4.0mmol/Lに溶解して用いた。
 化合物[A]の重合触媒として使用したジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジクロリド、および、化合物[B]の重合触媒として使用した、下記式(B-1)で表される架橋メタロセン化合物は公知の方法にしたがって合成した。
<Reagents>
[reagent]
Toluene used was purified using an organic solvent purification apparatus manufactured by GlassContour, Inc. Xylene was first-grade xylene manufactured by Junsei Chemical Co., Ltd., which was passed through a 500 mL alumina column.
The alumina column used was E. Merck's activated alumina 90 (neutral, activity level I) dried for at least 4 hours at 150° C. The aluminoxane toluene solution used was a 20% by mass methylaluminoxane/toluene solution manufactured by Nippon Alkyla Aluminum Co., Ltd., diluted with toluene (1.0 M).
Triisobutylaluminum manufactured by Tosoh Finechem Co., Ltd. was diluted with toluene (1.0 M) for use. Triphenylcarbenium tetrakis(pentafluorophenyl)borate manufactured by Asahi Glass Co., Ltd. was dissolved in toluene at 4.0 mmol/L for use.
Dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride used as the polymerization catalyst for compound [A] and the bridged metallocene compound represented by the following formula (B-1), used as the polymerization catalyst for compound [B], were synthesized according to known methods.

 [実施例1A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 充分に窒素置換した内容積2Lのガラス製反応器に、トルエン1.5Lを入れたのち、87℃に昇温した。そこに600rpmで重合器内部を撹拌しながらプロピレンを240.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きプロピレンを連続的に供給した状態で、メチルアルミノキサン(MAOとも記す)のトルエン溶液(1.0mol/L)を7.5mL(7.5mmol)、ついでジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジクロリドのトルエン溶液(0.0030mol/L)を4.0mL(0.012mmol)加え、常圧下、87℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、80℃にて10時間減圧乾燥し、プロピレン重合体(末端不飽和ポリプロピレン(M-1))108.3gを得た。得られた末端不飽和ポリプロピレン(M-1)は、ポリプロピレン換算でMw=22,907、Mw/Mn=1.88、H-NMRで測定した片末端ビニル率=72%であった。
[Example 1A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) 1.5 L of toluene was placed in a 2 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 87°C. While stirring the interior of the polymerization vessel at 600 rpm, propylene was continuously fed at 240.0 L/hr to saturate the liquid and gas phases. While propylene was still being continuously fed, 7.5 mL (7.5 mmol) of a toluene solution (1.0 mol/L) of methylaluminoxane (also referred to as MAO) was added, followed by 4.0 mL (0.012 mmol) of a toluene solution (0.0030 mol/L) of dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride. Polymerization was carried out at 87°C for 30 minutes under atmospheric pressure. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 5 L of methanol containing a small amount of hydrochloric acid, and a polymer was precipitated. The precipitate was washed with methanol and then dried under reduced pressure at 80°C for 10 hours to obtain 108.3 g of a propylene polymer (terminally unsaturated polypropylene (M-1)). The resulting terminally unsaturated polypropylene (M-1) had a polypropylene-equivalent Mw of 22,907, an Mw/Mn of 1.88, and a one-terminal vinyl percentage of 72% as measured by 1H -NMR.

工程(B):オレフィン系樹脂(β-1)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)10.0gとキシレン500mLを入れたのち、100℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレンおよびプロピレンをそれぞれ99.0リットル/hrおよび15.6リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレンおよびプロピレンを連続的に供給した状態で、トリイソブチルアルミニウム(iBu3Alとも記す)のトルエン溶液(1.0mol/L)を3.0mL(3.0mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を1.5mL(0.0030mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート(Ph3CB(C654とも記す)のトルエン溶液(4.0mmol/L)を3.75mL(0.015mmol)加え、常圧下、100℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、21.7gのオレフィン系樹脂(β-1)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-1]が生成していることを確認した。オレフィン系樹脂(β-1)の分析結果を表1-1に示す。
Step (B): Production of Olefin Resin (β-1) 10.0 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 100° C. to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization vessel at 600 rpm, ethylene and propylene were continuously fed thereto at 99.0 L/hr and 15.6 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene and propylene, 3.0 mL (3.0 mmol) of a toluene solution (1.0 mol/L) of triisobutylaluminum (also referred to as iBu 3 Al), 1.5 mL (0.0030 mmol) of a toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1), and then 3.75 mL (0.015 mmol) of a toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate (also referred to as Ph 3 CB(C 6 F 5 ) 4 ) were added, and polymerization was carried out at 100°C for 30 minutes under atmospheric pressure. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours to obtain 21.7 g of olefin resin (β-1). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming that a graft-type olefin polymer [R1-1] had been produced. The analytical results of the olefin resin (β-1) are shown in Table 1-1.

 [実施例2A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を7.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)に、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)の添加量を6.25mL(0.025mmol)に変更した以外は実施例1Aと同様の操作を実施し、22.2gのオレフィン系樹脂(β-2)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-2]が生成していることを確認した。得られたオレフィン系樹脂(β-2)の分析結果を表1-1に示す。
[Example 2A]
In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 7.0 g, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 2.5 mL (0.0050 mmol), and the amount of toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) added was changed to 6.25 mL (0.025 mmol). The same procedure as in Example 1A was carried out to obtain 22.2 g of olefin resin (β-2). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming the formation of a graft-type olefin polymer [R1-2]. The analytical results of the obtained olefin resin (β-2) are shown in Table 1-1.

 [実施例3A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を9.5gに、プロピレンの供給量を7.2リットル/hrに変更した以外は実施例1Aと同様の操作を実施し、21.4gのオレフィン系樹脂(β-3)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-3]が生成していることを確認した。得られたオレフィン系樹脂(β-3)の分析結果を表1-1に示す。
[Example 3A]
The same procedure as in Example 1A was carried out, except that in step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 9.5 g and the supply rate of propylene was changed to 7.2 L/hr, to obtain 21.4 g of an olefin resin (β-3). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-3] had been produced. The analytical results of the obtained olefin resin (β-3) are shown in Table 1-1.

 [実施例4A]
 実施例2Aの工程(B)において、プロピレンの供給量を7.2リットル/hrに変更した以外は実施例2Aと同様の操作を実施し、22.6gのオレフィン系樹脂(β-4)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-4]が生成していることを確認した。得られたオレフィン系樹脂(β-4)の分析結果を表1-1に示す。
[Example 4A]
The same procedure as in Example 2A was carried out, except that in step (B) of Example 2A, the propylene supply rate was changed to 7.2 L/hr, to obtain 22.6 g of an olefin resin (β-4). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-4] had been produced. The analytical results of the obtained olefin resin (β-4) are shown in Table 1-1.

 [実施例5A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を8.0gに、プロピレンの供給量を24.0リットル/hrに、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を2.3mL(2.3mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を1.0mL(0.0020mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を2.5mL(0.010mmol)に変更した以外は実施例1Aと同様の操作を実施し、17.1gのオレフィン系樹脂(β-5)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-5]が生成していることを確認した。得られたオレフィン系樹脂(β-5)の分析結果を表1-1に示す。
[Example 5A]
In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 8.0 g, the propylene feed rate was changed to 24.0 L/hr, the amount of triisobutylaluminum in a toluene solution (1.0 mol/L) was changed to 2.3 mL (2.3 mmol), the amount of the bridged metallocene compound (B-1) in a toluene solution (0.0020 mol/L) was changed to 1.0 mL (0.0020 mmol), and the amount of triphenylcarbenium tetrakis(pentafluorophenyl)borate in a toluene solution (4.0 mmol/L) was changed to 2.5 mL (0.010 mmol). The same procedure as in Example 1A was carried out, yielding 17.1 g of an olefin resin (β-5). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming the formation of a graft-type olefin polymer [R1-5]. The analytical results of the resulting olefin resin (β-5) are shown in Table 1-1.

 [実施例6A]
 実施例5Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を6.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.0mL(0.0040mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)に変更した以外は実施例5Aと同様の操作を実施し、20.9gのオレフィン系樹脂(β-6)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-6]が生成
していることを確認した。得られたオレフィン系樹脂(β-6)の分析結果を表1-1に示す。
[Example 6A]
In step (B) of Example 5A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 6.0 g, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 2.0 mL (0.0040 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 5.0 mL (0.020 mmol). The same procedure as in Example 5A was carried out to obtain 20.9 g of an olefin-based resin (β-6). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin-based polymer [R1-6] had been produced. The analytical results of the obtained olefin-based resin (β-6) are shown in Table 1-1.

 [実施例7A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を7.0gに、エチレンの供給量を90.0リットル/hrに、プロピレンの供給量を30.0リットル/hrに、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を2.0mL(2.0mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.0mL(0.0040mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)に変更した以外は実施例1Aと同様の操作を実施し、11.6gのオレフィン系樹脂(β-7)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-7]が生成していることを確認した。得られたオレフィン系樹脂(β-7)の分析結果を表1-1に示す。
[Example 7A]
In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 7.0 g, the ethylene supply rate to 90.0 L/hr, the propylene supply rate to 30.0 L/hr, the amount of triisobutylaluminum in a toluene solution (1.0 mol/L) to 2.0 mL (2.0 mmol), the amount of the bridged metallocene compound (B-1) in a toluene solution (0.0020 mol/L) to 2.0 mL (0.0040 mmol), and the amount of triphenylcarbenium tetrakis(pentafluorophenyl)borate in a toluene solution (4.0 mmol/L) to 5.0 mL (0.020 mmol) were changed. The same procedure as in Example 1A was carried out to obtain 11.6 g of an olefin resin (β-7). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin polymer [R1-7] had been produced. The analytical results of the obtained olefin resin (β-7) are shown in Table 1-1.

 [実施例8A]
 実施例7Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を4.5gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を3.0mL(0.0060mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を7.5mL(0.030mmol)に変更した以外は実施例7Aと同様の操作を実施し、14.4gのオレフィン系樹脂(β-8)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-8]が生成していることを確認した。得られたオレフィン系樹脂(β-8)の分析結果を表1-1に示す。
[Example 8A]
In step (B) of Example 7A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 4.5 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 3.0 mL (0.0060 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 7.5 mL (0.030 mmol). The same procedure as in Example 7A was carried out to obtain 14.4 g of an olefin-based resin (β-8). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin-based polymer [R1-8] had been produced. The analytical results of the obtained olefin-based resin (β-8) are shown in Table 1-1.

 [実施例9A]
 実施例1Aの工程(B)において、エチレンの供給量を120.0リットル/hrに、プロピレンの供給量を18.0リットル/hrに、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を2.5mL(2.5mmol)に、重合温度を96℃に変更した以外は実施例1Aと同様の操作を実施し、23.1gのオレフィン系樹脂(β-9)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-9]が生成していることを確認した。得られたオレフィン系樹脂(β-9)の分析結果を表1-1に示す。
[Example 9A]
The same operation as in Example 1A was carried out, except that in step (B) of Example 1A, the feed rate of ethylene was changed to 120.0 L/hr, the feed rate of propylene to 18.0 L/hr, the amount of a toluene solution of triisobutylaluminum (1.0 mol/L) was changed to 2.5 mL (2.5 mmol), and the polymerization temperature was changed to 96°C, to obtain 23.1 g of an olefin resin (β-9). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-9] had been produced. The analytical results of the obtained olefin resin (β-9) are shown in Table 1-1.

 [実施例10A]
 実施例9Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を9.0gに、プロピレンの供給量を7.2リットル/hrに、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を3.0mL(3.0mmol)に、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を1.0mL(0.0020mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を2.5mL(0.010mmol)に変更した以外は実施例9Aと同様の操作を実施し、20.1gのオレフィン系樹脂(β-10)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-10]が生成していることを確認した。得られたオレフィン系樹脂(β-10)の分析結果を表1-1に示す。
[Example 10A]
In step (B) of Example 9A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 9.0 g, the propylene feed rate was changed to 7.2 L/hr, the toluene solution of triisobutylaluminum (1.0 mol/L) was changed to 3.0 mL (3.0 mmol), the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 1.0 mL (0.0020 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 2.5 mL (0.010 mmol). The same procedure as in Example 9A was carried out, yielding 20.1 g of an olefin-based resin (β-10). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming the formation of a graft-type olefin-based polymer [R1-10]. The analytical results of the resulting olefin-based resin (β-10) are shown in Table 1-1.

 [実施例11A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 実施例1Aの工程(A)と同様の操作を行い、末端不飽和ポリプロピレン(M-1)を合成した。
工程(B):オレフィン系樹脂(β-11)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)7.5gとキシレン500mLを入れたのち、103℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレン、プロピレンおよび水素をそれぞれ120.0リットル/hr、19.2リットル/hrおよび6.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレン、プロピレンおよび水素を連続的に供給した状態で、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を3.0mL(3.0mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を6.25mL(0.025mmol)加え、常圧下、103℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、15.1gのオレフィン系樹脂(β-11)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-11]が生成していることを確認した。オレフィン系樹脂(β-11)の分析結果を表1-1に示す。
[Example 11A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) Terminally unsaturated polypropylene (M-1) was synthesized in the same manner as in Step (A) of Example 1A.
Step (B): Production of Olefin Resin (β-11) 7.5 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 103° C. to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization vessel at 600 rpm, ethylene, propylene, and hydrogen were continuously fed thereto at rates of 120.0 L/hr, 19.2 L/hr, and 6.0 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene, propylene, and hydrogen, 3.0 mL (3.0 mmol) of a toluene solution of triisobutylaluminum (1.0 mol/L), 2.5 mL (0.0050 mmol) of a toluene solution of the above-mentioned bridged metallocene compound (B-1) (0.0020 mol/L), and then 6.25 mL (0.025 mmol) of a toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) were added, and polymerization was carried out at normal pressure and 103°C for 30 minutes. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 15.1 g of olefin resin (β-11). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-11] had been produced. The analytical results of the olefin resin (β-11) are shown in Table 1-1.

 [実施例12A]
 実施例2Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を3.0gに変更した以外は実施例2Aと同様の操作を実施し、18.2gのオレフィン系樹脂(β-12)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-12]が生成していることを確認した。得られたオレフィン系樹脂(β-12)の分析結果を表1-1に示す。
[Example 12A]
The same procedure as in Example 2A was carried out, except that the amount of terminally unsaturated polypropylene (M-1) added in step (B) of Example 2A was changed to 3.0 g, to obtain 18.2 g of an olefin resin (β-12). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-12] had been produced. The analytical results of the obtained olefin resin (β-12) are shown in Table 1-1.

 [実施例13A]
 実施例12Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を14.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0010mol/L)を2.0mL(0.0020mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を2.5mL(0.010mmol)に変更した以外は実施例12Aと同様の操作を実施し、19.9gのオレフィン系樹脂(β-13)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-13]が生成していることを確認した。得られたオレフィン系樹脂(β-13)の分析結果を表1-1に示す。
[Example 13A]
In step (B) of Example 12A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 14.0 g, the toluene solution (0.0010 mol/L) of the bridged metallocene compound (B-1) was changed to 2.0 mL (0.0020 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 2.5 mL (0.010 mmol). The same procedure as in Example 12A was carried out to obtain 19.9 g of an olefin-based resin (β-13). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin-based polymer [R1-13] had been produced. The analytical results of the obtained olefin-based resin (β-13) are shown in Table 1-1.

 [実施例14A]
工程(A):末端不飽和ポリプロピレン(M-2)の製造
 充分に窒素置換した内容積2Lのガラス製反応器に、トルエン1.5Lを入れたのち、100℃に昇温した。そこに600rpmで重合器内部を撹拌しながらプロピレンを180.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きプロピレンを連続的に供給した状態で、メチルアルミノキサン(MAOとも記す)のトルエン溶液(1.0mol/L)を8.0mL(8.0mmol)、ついでジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジクロリドのトルエン溶液(0.0040mol/L)を8.0mL(0.032mmol)加え、常圧下、100℃で15分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、80℃にて10時間減圧乾燥し、プロピレン重合体(末端不飽和ポリプロピレン(M-2))88.4gを得た。得られた末端不飽和ポリプロピレン(M-2)は、ポリプロピレン換算でMw=12,297、Mw/Mn=2.11、H-NMRで測定した片末端ビニル率=80%であった。
[Example 14A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-2) 1.5 L of toluene was placed in a 2 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 100°C. While stirring the interior of the polymerization vessel at 600 rpm, propylene was continuously fed at 180.0 L/hr to saturate the liquid and gas phases. While propylene was still being continuously fed, 8.0 mL (8.0 mmol) of a toluene solution (1.0 mol/L) of methylaluminoxane (also referred to as MAO) was added, followed by 8.0 mL (0.032 mmol) of a toluene solution (0.0040 mol/L) of dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride, and polymerization was carried out at 100°C for 15 minutes under atmospheric pressure. The polymerization was terminated by adding a small amount of isobutanol. The obtained polymerization reaction solution was added to 5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 80°C for 10 hours to obtain 88.4 g of a propylene polymer (terminally unsaturated polypropylene (M-2)). The obtained terminally unsaturated polypropylene (M-2) had a polypropylene-equivalent Mw of 12,297, an Mw/Mn of 2.11, and a one-terminal vinyl ratio of 80% as measured by 1H -NMR.

工程(B):オレフィン系樹脂(β-14)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-2)6.5gとキシレン500mLを入れたのち、100℃に昇温し末端不飽和ポリプロピレン(M-2)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレンおよびプロピレンをそれぞれ99.0リットル/hrおよび15.6リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレンおよびプロピレンを連続的に供給した状態で、トリイソブチルアルミニウム(iBu3Alとも記す)のトルエン溶液(1.0mol/L)を3.0mL(3.0mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0010mol/L)を1.5mL(0.0015mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート(Ph3CB(C654とも記す)のトルエン溶液(4.0mmol/L)を1.88mL(0.0752mmol)加え、常圧下、100℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、12.1gのオレフィン系樹脂(β-14)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-14]が生成していることを確認した。オレフィン系樹脂(β-14)の分析結果を表1-1に示す。
Step (B): Production of Olefin Resin (β-14) 6.5 g of terminally unsaturated polypropylene (M-2) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 100° C. to dissolve the terminally unsaturated polypropylene (M-2). While stirring the inside of the polymerization vessel at 600 rpm, ethylene and propylene were continuously fed thereto at 99.0 L/hr and 15.6 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene and propylene, 3.0 mL (3.0 mmol) of a toluene solution (1.0 mol/L) of triisobutylaluminum (also referred to as iBu 3 Al), 1.5 mL (0.0015 mmol) of a toluene solution (0.0010 mol/L) of the bridged metallocene compound (B-1), and then 1.88 mL (0.0752 mmol) of a toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate (also referred to as Ph 3 CB(C 6 F 5 ) 4 ) were added, and polymerization was carried out at 100°C for 30 minutes under atmospheric pressure. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours to obtain 12.1 g of an olefin resin (β-14). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming that a graft-type olefin polymer [R1-14] had been produced. The analytical results of the olefin resin (β-14) are shown in Table 1-1.

 [実施例15A]
 実施例14Aの工程(B)において、末端不飽和ポリプロピレン(M-2)の添加量を4.5gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を1.0mL(0.0020mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を2.5mL(0.010mmol)に変更した以外は実施例14Aと同様の操作を実施し、13.1gのオレフィン系樹脂(β-15)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-15]が生成していることを確認した。得られたオレフィン系樹脂(β-15)の分析結果を表1-1に示す。
[Example 15A]
In step (B) of Example 14A, the amount of terminally unsaturated polypropylene (M-2) added was changed to 4.5 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 1.0 mL (0.0020 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 2.5 mL (0.010 mmol). The same procedure as in Example 14A was carried out to obtain 13.1 g of an olefin-based resin (β-15). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin-based polymer [R1-15] had been produced. The analytical results of the obtained olefin-based resin (β-15) are shown in Table 1-1.

 [実施例16A]
工程(A):末端不飽和ポリプロピレン(M-3)の製造
 充分に窒素置換した内容積4Lのステンレス製オートクレーブに、トルエン2Lおよびメチルアルミノキサン(MAOとも記す)のトルエン溶液(1.0mol/L)を4.0mL(4.0mmol)を装入した。600rpmで重合器内部を撹拌しながら90℃に昇温し、温度到達後オートクレープを閉鎖した。次にプロピレン分圧を0.30MPaG昇圧した。そこに、トルエン5.0mLおよびジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジクロリドのトルエン溶液(0.0010mol/L)を2.0mL(0.002mmol)圧入し、重合を開始した。プロピレンガスを連続的に供給しながら圧力を保ち、90℃で20分間重合を行った後、5mLのメタノールを圧入することにより重合を停止した。得られた重合反応液を、少量の塩酸を含む5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、80℃にて10時間減圧乾燥し、プロピレン重合体(末端不飽和ポリプロピレン(M-3))63.8gを得た。得られた末端不飽和ポリプロピレン(M-3)は、ポリプロピレン換算でMw=49,332、Mw/Mn=1.99、H-NMRで測定した片末端ビニル率=74%であった。
[Example 16A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-3) 2 L of toluene and 4.0 mL (4.0 mmol) of a toluene solution of methylaluminoxane (also referred to as MAO) (1.0 mol/L) were charged into a 4 L stainless steel autoclave that had been thoroughly purged with nitrogen. The temperature was raised to 90°C while stirring the interior of the polymerization vessel at 600 rpm, and the autoclave was closed after reaching that temperature. Next, the propylene partial pressure was increased to 0.30 MPaG. 5.0 mL of toluene and 2.0 mL (0.002 mmol) of a toluene solution of dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride (0.0010 mol/L) were injected into the vessel to initiate polymerization. The pressure was maintained while continuously supplying propylene gas, and polymerization was carried out at 90°C for 20 minutes, after which 5 mL of methanol was injected to terminate the polymerization. The obtained polymerization reaction solution was added to 5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 80°C for 10 hours to obtain 63.8 g of a propylene polymer (terminally unsaturated polypropylene (M-3)). The obtained terminally unsaturated polypropylene (M-3) had a polypropylene-equivalent Mw of 49,332, an Mw/Mn of 1.99, and a one-terminal vinyl ratio of 74% as measured by 1 H-NMR.

工程(B):オレフィン系樹脂(β-16)の製造
 実施例14Aの工程(B)において、末端不飽和ポリプロピレンを(M-2)から(M-3)に変更した以外は実施例14Aと同様の操作を実施し、12.5gのオレフィン系樹脂(β-16)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-16]が生成していることを確認した。得られたオレフィン系樹脂(β-16)の分析結果を表1-1に示す。
Step (B): Production of Olefin Resin (β-16) The same procedure as in Example 14A was carried out, except that in step (B) of Example 14A, the terminally unsaturated polypropylene (M-2) was changed to (M-3), to obtain 12.5 g of Olefin Resin (β-16). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-16] had been produced. The analytical results of the obtained Olefin Resin (β-16) are shown in Table 1-1.

 [実施例17A]
 実施例15Aの工程(B)において、末端不飽和ポリプロピレンを(M-2)から(M-3)4.0gに変更した以外は実施例15Aと同様の操作を実施し、12.1gのオレフィン系樹脂(β-17)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-17]が生成していることを確認した。得られたオレフィン系樹脂(β-17)の分析結果を表1-1に示す。
[Example 17A]
The same procedure as in Example 15A was carried out, except that in step (B) of Example 15A, the terminally unsaturated polypropylene (M-2) was replaced with 4.0 g of (M-3), to obtain 12.1 g of an olefin resin (β-17). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-17] had been produced. The analytical results of the obtained olefin resin (β-17) are shown in Table 1-1.

 [実施例18A]
工程(A):末端不飽和プロピレン・エチレン共重合体(M-4)の製造
 充分に窒素置換した内容積500mLのガラス製反応器に、トルエン250mLを入れたのち、90℃に昇温した。そこに600rpmで重合器内部を撹拌しながらエチレンおよびプロピレンをそれぞれ15.0リットル/hrおよび120.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレンおよびプロピレンを連続的に供給した状態で、メチルアルミノキサン(MAOとも記す)のトルエン溶液(1.0mol/L)を0.5mL(0.5mmol)、ついでジメチルシリルビス(2-メチル-4-フェニルインデニル)ジルコニウムジクロリドのトルエン溶液(0.0010mol/L)を1.0mL(0.001mmol)加え、常圧下、90℃で15分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、80℃にて10時間減圧乾燥し、末端不飽和プロピレン・エチレン共重合体(M-4))8.3gを得た。得られた末端不飽和プロピレン・エチレン共重合体(M-4)は、ポリプロピレン換算でMw=20,735、Mw/Mn=1.91、H-NMRで測定した片末端ビニル率=69%、エチレンの組成比(モル%)と融点(Tm)(℃)との相関による検量線からプロピレン組成=88.7モル%であった。
[Example 18A]
Step (A): Production of Terminally Unsaturated Propylene-Ethylene Copolymer (M-4) 250 mL of toluene was placed in a 500 mL glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 90°C. Ethylene and propylene were continuously fed into the reactor at 15.0 L/hr and 120.0 L/hr, respectively, while stirring the interior of the polymerization reactor at 600 rpm, saturating the liquid and gas phases. While ethylene and propylene were still being continuously fed, 0.5 mL (0.5 mmol) of a toluene solution (1.0 mol/L) of methylaluminoxane (also referred to as MAO) was added, followed by 1.0 mL (0.001 mmol) of a toluene solution (0.0010 mol/L) of dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride. Polymerization was carried out at normal pressure for 15 minutes at 90°C. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 80°C for 10 hours to obtain 8.3 g of a terminally unsaturated propylene-ethylene copolymer (M-4). The resulting terminally unsaturated propylene-ethylene copolymer (M-4) had a polypropylene-equivalent Mw of 20,735 and an Mw/Mn of 1.91, a one-terminal vinyl ratio of 69% as measured by 1H -NMR, and a propylene composition of 88.7 mol% based on a calibration curve showing the correlation between the ethylene composition ratio (mol%) and the melting point (Tm) (°C).

工程(B):オレフィン系樹脂(β-18)の製造
 実施例15Aの工程(B)において、末端不飽和ポリプロピレン(M-2)から末端不飽和プロピレン・エチレン共重合体(M-4)3.5gに変更した以外は実施例15Aと同様の操作を実施し、11.8gのオレフィン系樹脂(β-18)を得た。ゲル浸透クロマトグラフにより、末端不飽和プロピレン・エチレン共重合体が消費されていることを確認し、グラフト型オレフィン系重合体[R1-18]が生成していることを確認した。得られたオレフィン系樹脂(β-18)の分析結果を表1-2に示す。
Step (B): Production of Olefin Resin (β-18) The same procedure as in Example 15A was carried out, except that in step (B) of Example 15A, the terminally unsaturated polypropylene (M-2) was replaced with 3.5 g of terminally unsaturated propylene-ethylene copolymer (M-4), to obtain 11.8 g of olefin resin (β-18). Gel permeation chromatography confirmed that the terminally unsaturated propylene-ethylene copolymer had been consumed, confirming that a graft-type olefin polymer [R1-18] had been produced. The analytical results of the obtained olefin resin (β-18) are shown in Table 1-2.

 [実施例19A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を12.5gに、エチレンの供給量を102.0リットル/hrに、プロピレンの供給量を14.4リットル/hrに、水素の供給量を1.44リットル/hrに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を4.0mL(0.0080mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.20mmol/L)を8.0mL(0.032mmol)に変更した以外は実施例1Aと同様の操作を実施し、25.6gのオレフィン系樹脂(β-19)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-19]が生成していることを確認した。得られたオレフィン系樹脂(β-19)の分析結果を表1-2に示す。
[Example 19A]
In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 12.5 g, the ethylene supply rate was changed to 102.0 L/hr, the propylene supply rate was changed to 14.4 L/hr, the hydrogen supply rate was changed to 1.44 L/hr, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 4.0 mL (0.0080 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.20 mmol/L) was changed to 8.0 mL (0.032 mmol). The same procedure as in Example 1A was carried out, yielding 25.6 g of an olefin-based resin (β-19). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming the formation of a graft-type olefin-based polymer [R1-19]. The analytical results of the resulting olefin-based resin (β-19) are shown in Table 1-2.

 [実施例20A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を8.5gに、プロピレンの供給量を19.2リットル/hrに、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を3.5mL(3.5mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を3.0mL(0.012mmol)に変更した以外は実施例1Aと同様の操作を実施し、16.6gのオレフィン系樹脂(β-20)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-20]が生成していることを確認した。得られたオレフィン系樹脂(β-20)の分析結果を表1-2に示す。
[Example 20A]
The same procedure as in Example 1A was carried out, except that in step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 8.5 g, the propylene feed rate was changed to 19.2 L/hr, the amount of triisobutylaluminum in a toluene solution (1.0 mol/L) was changed to 3.5 mL (3.5 mmol), and the amount of triphenylcarbenium tetrakis(pentafluorophenyl)borate in a toluene solution (4.0 mmol/L) was changed to 3.0 mL (0.012 mmol), to obtain 16.6 g of an olefin-based resin (β-20). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin-based polymer [R1-20] had been produced. The analytical results of the obtained olefin-based resin (β-20) are shown in Table 1-2.

 [実施例21A]
 実施例20Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を7.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)に変更した以外は実施例20Aと同様の操作を実施し、20.5gのオレフィン系樹脂(β-21)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-21]が生成していることを確認した。得られたオレフィン系樹脂(β-21)の分析結果を表1-2に示す。
[Example 21A]
In step (B) of Example 20A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 7.0 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 2.5 mL (0.0050 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 5.0 mL (0.020 mmol). The same procedure as in Example 20A was carried out, yielding 20.5 g of an olefin-based resin (β-21). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and confirmed that a graft-type olefin-based polymer [R1-21] had been produced. The analytical results of the resulting olefin-based resin (β-21) are shown in Table 1-2.

 [実施例22A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を12.5gに、プロピレンの供給量を26.4リットル/hrに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)に変更した以外は実施例1Aと同様の操作を実施し、22.2gのオレフィン系樹脂(β-22)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-22]が生成していることを確認した。得られたオレフィン系樹脂(β-22)の分析結果を表1-2に示す。
[Example 22A]
In step (B) of Example 1A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 12.5 g, the propylene feed rate was changed to 26.4 L/hr, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 2.5 mL (0.0050 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 5.0 mL (0.020 mmol). The same procedure as in Example 1A was carried out to obtain 22.2 g of an olefin-based resin (β-22). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, confirming the formation of a graft-type olefin-based polymer [R1-22]. The analytical results of the obtained olefin-based resin (β-22) are shown in Table 1-2.

 [実施例23A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 実施例1Aの工程(A)と同様の操作を行い、末端不飽和ポリプロピレン(M-1)を合成した。
工程(B):オレフィン系樹脂(β-23)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)13.0gとキシレン500mLを入れたのち、100℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレン、1-ブテンおよび水素をそれぞれ99.0リットル/hr、10.8リットル/hrおよび1.44リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレン、1-ブテンおよび水素を連続的に供給した状態で、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を3.1mL(3.1mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を3.5mL(0.0070mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を7.0mL(0.028mmol)加え、常圧下、100℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、28.3gのオレフィン系樹脂(β-23)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-23]が生成していることを確認した。オレフィン系樹脂(β-23)の分析結果を表1-3に示す。
[Example 23A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) Terminally unsaturated polypropylene (M-1) was synthesized in the same manner as in Step (A) of Example 1A.
Step (B): Production of Olefin Resin (β-23) 13.0 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 100° C. to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization reactor at 600 rpm, ethylene, 1-butene, and hydrogen were continuously fed thereto at rates of 99.0 L/hr, 10.8 L/hr, and 1.44 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene, 1-butene, and hydrogen, 3.1 mL (3.1 mmol) of a toluene solution of triisobutylaluminum (1.0 mol/L), 3.5 mL (0.0070 mmol) of a toluene solution of the above-mentioned bridged metallocene compound (B-1) (0.0020 mol/L), and then 7.0 mL (0.028 mmol) of a toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) were added, and polymerization was carried out at 100°C for 30 minutes under atmospheric pressure. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 28.3 g of olefin resin (β-23). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-23] had been produced. The analytical results of the olefin resin (β-23) are shown in Table 1-3.

 [実施例24A]
 実施例23Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を5.5gに変更した以外は実施例23Aと同様の操作を実施し、19.7gのオレフィン系樹脂(β-24)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-24]が生成していることを確認した。得られたオレフィン系樹脂(β-24)の分析結果を表1-3に示す。
[Example 24A]
The same procedure as in Example 23A was carried out, except that the amount of terminally unsaturated polypropylene (M-1) added in step (B) of Example 23A was changed to 5.5 g, to obtain 19.7 g of an olefin resin (β-24). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-24] had been produced. The analytical results of the obtained olefin resin (β-24) are shown in Table 1-3.

 [実施例25A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 実施例1Aの工程(A)と同様の操作を行い、末端不飽和ポリプロピレン(M-1)を合成した。
工程(B):オレフィン系樹脂(β-25)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)12.0gとキシレン500mLを入れたのち、103℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレンおよび1-ブテンをそれぞれ99.0リットル/hrおよび18.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレンおよび1-ブテンを連続的に供給した状態で、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を3.5mL(3.5mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)加え、常圧下、103℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、24.5gのオレフィン系樹脂(β-25)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-25]が生成していることを確認した。オレフィン系樹脂(β-25)の分析結果を表1-3に示す。
[Example 25A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) Terminally unsaturated polypropylene (M-1) was synthesized in the same manner as in Step (A) of Example 1A.
Step (B): Production of Olefin Resin (β-25) 12.0 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 103° C. to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization vessel at 600 rpm, ethylene and 1-butene were continuously fed thereto at 99.0 L/hr and 18.0 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene and 1-butene, 3.5 mL (3.5 mmol) of a toluene solution of triisobutylaluminum (1.0 mol/L), 2.5 mL (0.0050 mmol) of a toluene solution of the above-mentioned bridged metallocene compound (B-1) (0.0020 mol/L), and then 5.0 mL (0.020 mmol) of a toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) were added, and polymerization was carried out at atmospheric pressure and 103°C for 30 minutes. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 24.5 g of an olefin resin (β-25). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-25] had been produced. The analytical results of the olefin resin (β-25) are shown in Table 1-3.

 [実施例26A]
 実施例25Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を6.0gに変更した以外は実施例25Aと同様の操作を実施し、19.5gのオレフィン系樹脂(β-26)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-26]が生成していることを確認した。得られたオレフィン系樹脂(β-26)の分析結果を表1-3に示す。
[Example 26A]
The same procedure as in Example 25A was carried out, except that the amount of terminally unsaturated polypropylene (M-1) added in step (B) of Example 25A was changed to 6.0 g, to obtain 19.5 g of an olefin resin (β-26). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-26] had been produced. The analytical results of the obtained olefin resin (β-26) are shown in Table 1-3.

 [実施例27A]
 実施例23Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を14.0gに、1-ブテンの供給量を22.8リットル/hrに、水素の供給量を0.60リットル/hrに、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を2.5mL(2.5mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)に変更した以外は実施例23Aと同様の操作を実施し、26.9gのオレフィン系樹脂(β-27)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-27]が生成していることを確認した。得られたオレフィン系樹脂(β-27)の分析結果を表1-3に示す。
[Example 27A]
The same procedure as in Example 23A was carried out, except that in step (B) of Example 23A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 14.0 g, the feed rate of 1-butene to 22.8 L/hr, the feed rate of hydrogen to 0.60 L/hr, the amount of triisobutylaluminum in toluene (1.0 mol/L) to 2.5 mL (2.5 mmol), the amount of the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) to 2.5 mL (0.0050 mmol), and the amount of triphenylcarbenium tetrakis(pentafluorophenyl)borate in toluene (4.0 mmol/L) to 5.0 mL (0.020 mmol), to obtain 26.9 g of olefin resin (β-27). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-27] had been produced. The analytical results of the obtained olefin resin (β-27) are shown in Table 1-3.

 [比較例1A]
 実施例1Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例1Aと同様の操作を実施し、14.2gのオレフィン系樹脂(β’-1)を得た。得られたオレフィン系樹脂(β’-1)の分析結果を表1-2に示す。
 [比較例2A]
 実施例1Aの工程(A)と同様に実施し、108.3gのオレフィン系樹脂(β’-2)を得た。得られたオレフィン系樹脂(β’-2)の分析結果を表1-2に示す。
[Comparative Example 1A]
The same procedure as in Example 1A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 1A, thereby obtaining 14.2 g of an olefin resin (β'-1). The analytical results of the obtained olefin resin (β'-1) are shown in Table 1-2.
[Comparative example 2A]
The same procedure as in step (A) of Example 1A was carried out to obtain 108.3 g of an olefin resin (β'-2). The analytical results of the obtained olefin resin (β'-2) are shown in Table 1-2.

 [比較例3A]
 実施例19Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例19Aと同様の操作を実施し、12.8gのオレフィン系樹脂(β’-9)を得た。得られたオレフィン系樹脂(β’-9)の分析結果を表1-2に示す。
 [比較例4A]
 実施例21Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例21Aと同様の操作を実施し、16.7gのオレフィン系樹脂(β’-10)を得た。得られたオレフィン系樹脂(β’-10)の分析結果を表1-2に示す。
 [比較例5A]
 実施例22Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例22Aと同様の操作を実施し、17.4gのオレフィン系樹脂(β’-11)を得た。得られたオレフィン系樹脂(β’-11)の分析結果を表1-2に示す。
[Comparative example 3A]
The same procedure as in Example 19A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 19A, thereby obtaining 12.8 g of an olefin resin (β'-9). The analytical results of the obtained olefin resin (β'-9) are shown in Table 1-2.
[Comparative example 4A]
The same procedure as in Example 21A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 21A, thereby obtaining 16.7 g of an olefin resin (β'-10). The analytical results of the obtained olefin resin (β'-10) are shown in Table 1-2.
[Comparative example 5A]
The same procedure as in Example 22A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 22A, thereby obtaining 17.4 g of an olefin resin (β'-11). The analytical results of the obtained olefin resin (β'-11) are shown in Table 1-2.

 [比較例6A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 実施例1Aの工程(A)と同様の操作を行い、末端不飽和ポリプロピレン(M-1)を合成した。
工程(B):オレフィン系樹脂(β’-3)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)6.5gとキシレン500mLを入れたのち、100℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレンおよび水素をそれぞれ99.0リットル/hrおよび4.1リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレンおよび水素を連続的に供給した状態で、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を2.0mL(2.0mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.0mL(0.0040mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を4.0mL(0.016mmol)加え、常圧下、100℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、14.0gのオレフィン系樹脂(β’-3)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-28]が生成していることを確認した。オレフィン系樹脂(β’-3)の分析結果を表1-2に示す。
[Comparative Example 6A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) Terminally unsaturated polypropylene (M-1) was synthesized in the same manner as in Step (A) of Example 1A.
Step (B): Production of Olefin Resin (β'-3) 6.5 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 100°C to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization reactor at 600 rpm, ethylene and hydrogen were continuously fed thereto at 99.0 L/hr and 4.1 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene and hydrogen, 2.0 mL (2.0 mmol) of a toluene solution of triisobutylaluminum (1.0 mol/L), 2.0 mL (0.0040 mmol) of a toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L), and then 4.0 mL (0.016 mmol) of a toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) were added, and polymerization was carried out at normal pressure and 100°C for 30 minutes. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 14.0 g of olefin resin (β'-3). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-28] had been produced. The analytical results of the olefin resin (β'-3) are shown in Table 1-2.

 [比較例7A]
 比較例6Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を4.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を2.5mL(0.0050mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を5.0mL(0.020mmol)に変更した以外は比較例6Aと同様の操作を実施し、12.4gのオレフィン系樹脂(β’-4)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-29]が生成していることを確認した。得られたオレフィン系樹脂(β’-4)の分析結果を表1-2に示す。
[Comparative Example 7A]
In step (B) of Comparative Example 6A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 4.0 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 2.5 mL (0.0050 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 5.0 mL (0.020 mmol). The same procedure as in Comparative Example 6A was carried out to obtain 12.4 g of an olefin resin (β'-4). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin polymer [R1-29] had been produced. The analytical results of the obtained olefin resin (β'-4) are shown in Table 1-2.

 [実施例28A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 実施例1Aの工程(A)と同様の操作を行い、末端不飽和ポリプロピレン(M-1)を合成した。
工程(B):オレフィン系樹脂(β’-5)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)6.0gとキシレン500mLを入れたのち、96℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレンおよびプロピレンをそれぞれ81.0リットル/hrおよび42.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレンおよびプロピレンを連続的に供給した状態で、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を2.0mL(2.0mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を1.0mL(0.0020mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を2.0mL(0.008mmol)加え、常圧下、96℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、12.5gのオレフィン系樹脂(β’-5)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-30]が生成していることを確認した。オレフィン系樹脂(β’-5)の分析結果を表1-2に示す。
[Example 28A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) Terminally unsaturated polypropylene (M-1) was synthesized in the same manner as in Step (A) of Example 1A.
Step (B): Production of Olefin Resin (β'-5) 6.0 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 96°C to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization vessel at 600 rpm, ethylene and propylene were continuously fed thereto at 81.0 L/hr and 42.0 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene and propylene, 2.0 mL (2.0 mmol) of a toluene solution of triisobutylaluminum (1.0 mol/L), 1.0 mL (0.0020 mmol) of a toluene solution of the above-mentioned bridged metallocene compound (B-1) (0.0020 mol/L), and then 2.0 mL (0.008 mmol) of a toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) were added, and polymerization was carried out at normal pressure and 96°C for 30 minutes. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 12.5 g of olefin resin (β'-5). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-30] had been produced. The analytical results of the olefin resin (β'-5) are shown in Table 1-2.

 [実施例29A]
 実施例28Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を4.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を1.5mL(0.0030mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を3.0mL(0.012mmol)に変更した以外は実施例29Aと同様の操作を実施し、11.7gのオレフィン系樹脂(β’-6)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-31]が生成していることを確認した。得られたオレフィン系樹脂(β’-6)の分析結果を表1-2に示す。
[Example 29A]
In step (B) of Example 28A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 4.0 g, the toluene solution (0.0020 mol/L) of the bridged metallocene compound (B-1) was changed to 1.5 mL (0.0030 mmol), and the toluene solution (4.0 mmol/L) of triphenylcarbenium tetrakis(pentafluorophenyl)borate was changed to 3.0 mL (0.012 mmol). The same procedure as in Example 29A was carried out, yielding 11.7 g of olefin-based resin (β'-6). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and confirmed that a graft-type olefin-based polymer [R1-31] had been produced. The analytical results of the obtained olefin-based resin (β'-6) are shown in Table 1-2.

 [比較例8A]
工程(A):末端不飽和ポリプロピレン(M-1)の製造
 実施例1Aの工程(A)と同様の操作を行い、末端不飽和ポリプロピレン(M-1)を合成した。
工程(B):オレフィン系樹脂(β’-7)の製造
 充分に窒素置換した内容積1Lのガラス製反応器に、末端不飽和ポリプロピレン(M-1)5.0gとキシレン500mLを入れたのち、105℃に昇温し末端不飽和ポリプロピレン(M-1)を溶解させた。そこに、600rpmで重合器内部を撹拌しながら、エチレン、プロピレンおよび水素をそれぞれ120.0リットル/hr、20.4リットル/hrおよび18.0リットル/hrで連続的に供給し、液相および気相を飽和させた。引き続きエチレン、プロピレンおよび水素を連続的に供給した状態で、トリイソブチルアルミニウムのトルエン溶液(1.0mol/L)を3.5mL(3.5mmol)、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を3.5mL(0.0070mmol)、ついでトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を7.0mL(0.028mmol)加え、常圧下、105℃で30分間重合を行った。重合の停止は少量のイソブタノールを添加することにより行った。得られた重合反応液を、少量の塩酸を含む1.5Lのメタノール中に加え、重合体を析出させた。析出物をメタノールで洗浄後、130℃にて10時間減圧乾燥し、10.0gのオレフィン系樹脂(β’-7)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-32]が生成していることを確認した。オレフィン系樹脂(β’-7)の分析結果を表1-2に示す。
[Comparative Example 8A]
Step (A): Production of Terminally Unsaturated Polypropylene (M-1) Terminally unsaturated polypropylene (M-1) was synthesized in the same manner as in Step (A) of Example 1A.
Step (B): Production of Olefin Resin (β'-7) 5.0 g of terminally unsaturated polypropylene (M-1) and 500 mL of xylene were placed in a 1 L glass reactor that had been thoroughly purged with nitrogen, and the temperature was then raised to 105°C to dissolve the terminally unsaturated polypropylene (M-1). While stirring the inside of the polymerization reactor at 600 rpm, ethylene, propylene, and hydrogen were continuously fed into the reactor at rates of 120.0 L/hr, 20.4 L/hr, and 18.0 L/hr, respectively, to saturate the liquid phase and gas phase. While continuously supplying ethylene, propylene, and hydrogen, 3.5 mL (3.5 mmol) of a toluene solution of triisobutylaluminum (1.0 mol/L), 3.5 mL (0.0070 mmol) of a toluene solution of the above-mentioned bridged metallocene compound (B-1) (0.0020 mol/L), and then 7.0 mL (0.028 mmol) of a toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) were added, and polymerization was carried out at 105°C for 30 minutes under atmospheric pressure. The polymerization was terminated by adding a small amount of isobutanol. The resulting polymerization reaction solution was added to 1.5 L of methanol containing a small amount of hydrochloric acid to precipitate a polymer. The precipitate was washed with methanol and then dried under reduced pressure at 130°C for 10 hours, yielding 10.0 g of olefin resin (β'-7). It was confirmed by gel permeation chromatography that the terminally unsaturated polypropylene had been consumed, and that a graft-type olefin polymer [R1-32] had been produced. The analytical results of the olefin resin (β'-7) are shown in Table 1-2.

 [比較例9A]
 比較例8Aの工程(B)において、末端不飽和ポリプロピレン(M-1)の添加量を3.0gに、上記架橋メタロセン化合物(B-1)のトルエン溶液(0.0020mol/L)を5.0mL(0.010mmol)、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(4.0mmol/L)を10.0mL(0.040mmol)に変更した以外は比較例8Aと同様の操作を実施し、9.0gのオレフィン系樹脂(β’-8)を得た。ゲル浸透クロマトグラフにより、末端不飽和ポリプロピレンが消費されていることを確認し、グラフト型オレフィン系重合体[R1-33]が生成していることを確認した。得られたオレフィン系樹脂(β’-8)の分析結果を表1-2に示す。
[Comparative Example 9A]
In step (B) of Comparative Example 8A, the amount of terminally unsaturated polypropylene (M-1) added was changed to 3.0 g, the toluene solution of the bridged metallocene compound (B-1) (0.0020 mol/L) was changed to 5.0 mL (0.010 mmol), and the toluene solution of triphenylcarbenium tetrakis(pentafluorophenyl)borate (4.0 mmol/L) was changed to 10.0 mL (0.040 mmol). The same procedure as in Comparative Example 8A was carried out to obtain 9.0 g of an olefin resin (β'-8). Gel permeation chromatography confirmed that the terminally unsaturated polypropylene had been consumed, and it was confirmed that a graft-type olefin polymer [R1-33] had been produced. The analytical results of the obtained olefin resin (β'-8) are shown in Table 1-2.

 [比較例10A]
 実施例23Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例23Aと同様の操作を実施し、21.7gのオレフィン系樹脂(β’-12)を得た。得られたオレフィン系樹脂(β’-12)の分析結果を表1-3に示す。
 [比較例11A]
 実施例25Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例25Aと同様の操作を実施し、13.5gのオレフィン系樹脂(β’-13)を得た。得られたオレフィン系樹脂(β’-13)の分析結果を表1-3に示す。
 [比較例12A]
 実施例27Aの工程(B)において、末端不飽和ポリプロピレン(M-1)を加えないこと以外は実施例27Aと同様の操作を実施し、14.5gのオレフィン系樹脂(β’-14)を得た。得られたオレフィン系樹脂(β’-14)の分析結果を表1-3に示す。

[Comparative Example 10A]
The same procedure as in Example 23A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 23A, thereby obtaining 21.7 g of an olefin resin (β'-12). The analytical results of the obtained olefin resin (β'-12) are shown in Table 1-3.
[Comparative Example 11A]
The same procedure as in Example 25A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 25A, thereby obtaining 13.5 g of an olefin resin (β'-13). The analytical results of the obtained olefin resin (β'-13) are shown in Table 1-3.
[Comparative Example 12A]
The same procedure as in Example 27A was carried out except that the terminally unsaturated polypropylene (M-1) was not added in step (B) of Example 27A, thereby obtaining 14.5 g of an olefin resin (β'-14). The analytical results of the obtained olefin resin (β'-14) are shown in Table 1-3.




[実施例1B~20B、実施例1C~18C、参考例1B、1C、比較例1B~7Bおよび比較例1C~3C]
樹脂組成物(X)の調製
 (株)東洋精機製作所製ラボプラストミルに、表2-1、表2-2、表3-1および表3-2に記載の原材料を、表2-1、表2-2、表3-1および表3-2に記載の配合比(質量部)で入れ、200℃、60rpmの条件で約5分間溶融混練することで、樹脂組成物を調製した。
 原材料のプロピレン系重合体(α1)およびエチレン系重合体(α2)としては、以下のものを用いた。
[プロピレン系重合体(α1-1)]
 ホモプロピレン((株)プライムポリマー製、商品名:プライムポリプロF113G、MFR(230℃、2.16kg荷重)=3.0g/10分)
[エチレン系重合体(α2-1)]
 メタロセン直鎖状低密度ポリエチレン((株)プライムポリマー製、商品名:エボリューSP2540、MFR(190℃、2.16kg荷重)=3.8g/10分)
 得られた各樹脂組成物を用い、以下の試験方法によりその物性を測定あるいは評価した。結果を表2-1、表2-2、表3-1または表3-2に示す。
[Examples 1B to 20B, Examples 1C to 18C, Reference Examples 1B and 1C, Comparative Examples 1B to 7B, and Comparative Examples 1C to 3C]
Preparation of Resin Composition (X) The raw materials shown in Tables 2-1, 2-2, 3-1, and 3-2 were placed in a Laboplastomill manufactured by Toyo Seiki Seisaku-sho, Ltd. in the blending ratios (parts by mass) shown in Tables 2-1, 2-2, 3-1, and 3-2, and melt-kneaded at 200°C and 60 rpm for about 5 minutes to prepare a resin composition.
The following propylene polymer (α1) and ethylene polymer (α2) used as raw materials were used.
[Propylene polymer (α1-1)]
Homopropylene (manufactured by Prime Polymer Co., Ltd., trade name: Prime Polypro F113G, MFR (230°C, 2.16 kg load) = 3.0 g/10 min)
[Ethylene polymer (α2-1)]
Metallocene linear low-density polyethylene (manufactured by Prime Polymer Co., Ltd., trade name: Evolue SP2540, MFR (190°C, 2.16 kg load) = 3.8 g/10 min)
The physical properties of each of the resulting resin compositions were measured or evaluated by the following test methods, and the results are shown in Table 2-1, Table 2-2, Table 3-1, or Table 3-2.

[引張試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み2mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、JIS K7162に準拠して、引張試験を下記の条件で行った。この試験より引張伸びを求めた。
 <測定条件>
  試験片:JIS K7162-5A ダンベル
      5mm(幅)×2mm(厚さ)×75mm(長さ)
  引張速度:50mm/分
  つかみ具間距離:50mm
  標線間距離:20mm
  温度:23℃
[Tensile test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 2 mm.
After 72 hours had passed at room temperature from molding, the produced sheet was subjected to a tensile test in accordance with JIS K7162 under the following conditions to determine the tensile elongation.
<Measurement conditions>
Test piece: JIS K7162-5A dumbbell 5 mm (width) x 2 mm (thickness) x 75 mm (length)
Pulling speed: 50 mm/min. Distance between grippers: 50 mm
Distance between gauge lines: 20mm
Temperature: 23℃

[透過型電子顕微鏡観察]
 調製した樹脂組成物を、200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み3mmのシートを作製した。
 得られた成形体を、0.5mm角の小片とし、ルテニウム酸(RuO4)によって染色した。さらにダイヤモンドナイフを備えたウルトラミクロトームで得られた小片を約100nmの膜厚の超薄切片とした。この超薄切片にカーボンを蒸着させて透過型電子顕微鏡(日立ハイテク製H-7650)を用いて、相構造を観察した。
[Transmission electron microscope observation]
The prepared resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 3 mm.
The obtained compact was cut into small pieces of 0.5 mm square and stained with ruthenic acid (RuO 4 ). The small pieces obtained were then cut into ultrathin sections with a thickness of approximately 100 nm using an ultramicrotome equipped with a diamond knife. Carbon was vapor-deposited onto these ultrathin sections, and the phase structure was observed using a transmission electron microscope (Hitachi High-Tech H-7650).

[Izod衝撃強度]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み3mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、ASTM D256に準拠して、下記の条件で試験を行った時の、Izod(アイゾット))衝撃強度を測定した。また、温度23℃または-30℃で試験を行った後の破壊形態を目視で確認した。
 <試験条件>
  ハンマー容量:3.92J
  空振り角度:149.0度
  ノッチは機械加工である
  温度:23℃または-30℃
[Izod impact strength]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 3 mm.
After 72 hours at room temperature from molding, the Izod impact strength of the prepared sheet was measured under the following conditions in accordance with ASTM D256. In addition, the fracture morphology after the test at 23°C or -30°C was visually confirmed.
<Test conditions>
Hammer capacity: 3.92J
Missing angle: 149.0 degrees Notch is machined Temperature: 23°C or -30°C

[耐衝撃性の変化率]
 下記式より試験温度23℃におけるIzod衝撃強度の変化率を算出した。
 変化率(%)=(Izod衝撃強度-参考例のIzod衝撃強度)×100/参考例のIzod衝撃強度
 上記式における参考例のIzod衝撃強度については、実施例1B~20Bおよび比較例1B~7Bでは参考例1BのIzod衝撃強度を用い、実施例1C~18Cおよび比較例1C~3Cではでは参考例1CのIzod衝撃強度を用いた。なお、変化率(%)の値が大きいほど、Izod衝撃強度が良好であると判断した。
[Rate of change in impact resistance]
The rate of change in Izod impact strength at a test temperature of 23°C was calculated using the following formula.
Rate of change (%) = (Izod impact strength - Izod impact strength of Reference Example) × 100 / Izod impact strength of Reference Example For the Izod impact strength of Reference Examples in the above formula, the Izod impact strength of Reference Example 1B was used in Examples 1B to 20B and Comparative Examples 1B to 7B, and the Izod impact strength of Reference Example 1C was used in Examples 1C to 18C and Comparative Examples 1C to 3C. It was determined that the larger the rate of change (%), the better the Izod impact strength.

[引張伸びの変化率]
 下記式より引張伸びの変化率を算出した。
 変化率(%)=(引張伸び-参考例の引張伸び)×100/参考例の引張伸び
 上記式における参考例の引張伸びについては、実施例1B~20Bおよび比較例1B~7Bでは参考例1Bの引張伸びを用い、実施例1C~18Cおよび比較例1C~3Cではでは参考例1Cの引張伸びを用いた。なお、変化率(%)の値が大きいほど、引張伸びが良好であると判断した。
[Change in tensile elongation]
The rate of change in tensile elongation was calculated using the following formula.
Change rate (%) = (tensile elongation - tensile elongation of Reference Example) × 100 / tensile elongation of Reference Example For the tensile elongation of Reference Example in the above formula, the tensile elongation of Reference Example 1B was used for Examples 1B to 20B and Comparative Examples 1B to 7B, and the tensile elongation of Reference Example 1C was used for Examples 1C to 18C and Comparative Examples 1C to 3C. Note that it was determined that the larger the value of the change rate (%), the better the tensile elongation.

[耐衝撃性と伸びのバランス]
 樹脂組成物には、高い耐衝撃性と、高い伸びが要求される。
 これらのバランスを示す指標として、実施例1B~20B、参考例1Bおよび比較例1B~7Bでは下記式によるバランス指標(1)の値を、実施例1C~18C、1Cおよび比較例1C~3Cでは下記式によるバランス指標(2)の値をそれぞれ求め、樹脂組成物の耐衝撃性と伸びのバランスを評価した。
 バランス指標(1)(10・J/m・%)=Izod衝撃強度(J/m)×引張伸び(%)×10-4
 バランス指標(2)(10・J/m・%)=(((Izod衝撃強度(23℃)(J/m))+(Izod衝撃強度(-30℃)(J/m)))/2)1/2×引張伸び(%)×10-4
[Balance of impact resistance and elongation]
The resin composition is required to have high impact resistance and high elongation.
As an index showing these balances, the values of balance index (1) according to the following formula were calculated for Examples 1B to 20B, Reference Example 1B, and Comparative Examples 1B to 7B, and the values of balance index (2) according to the following formula were calculated for Examples 1C to 18C, 1C, and Comparative Examples 1C to 3C, to evaluate the balance between impact resistance and elongation of the resin composition.
Balance index (1) (10 4 J/m %) = Izod impact strength (J/m) × tensile elongation (%) × 10 −4
Balance index (2) (10 4 ·J/m·%) = (((Izod impact strength (23°C) (J/m)) 2 + (Izod impact strength (-30°C) (J/m)) 2 ) / 2) 1/2 × tensile elongation (%) × 10 −4

 上記バランス指標(1)の式において、「Izod衝撃強度」は、試験温度23℃において上記の方法で測定したIzod衝撃強度である。
 上記バランス指標(2)の式において、「Izod衝撃強度(23℃)」は試験温度23℃におけるIzod衝撃強度であり、「Izod衝撃強度(-30℃)」は試験温度-30℃におけるIzod衝撃強度である。
 バランス指標(1)およびバランス指標(2)の値が大きいほど、樹脂組成物等の耐衝撃性と伸びのバランスが良好であると評価できる。
In the above formula of balance index (1), "Izod impact strength" is the Izod impact strength measured at a test temperature of 23°C by the above method.
In the above formula of balance index (2), "Izod impact strength (23°C)" is the Izod impact strength at a test temperature of 23°C, and "Izod impact strength (-30°C)" is the Izod impact strength at a test temperature of -30°C.
The larger the values of the balance index (1) and the balance index (2), the better the balance between impact resistance and elongation of the resin composition or the like can be evaluated.

 表2-1、表2-2、表3-1および表3-2に示されるように、実施例の樹脂組成物は、23℃におけるIzod衝撃強度および引張伸びが比較例の樹脂組成物よりも高く、常温耐衝撃性と伸びに優れることがわかった。
 さらに表3-1および表3-2に示されるように、実施例の樹脂組成物は、-30℃におけるIzod衝撃強度が比較例の樹脂組成物よりも高く、低温耐衝撃性にも優れることがわかった。具体的には、実施例1B~20Bおよび実施例1C~18Cは、Izod衝撃強度および引張伸びが、比較例1B~7Bおよび比較例1C~3Cより高いことから、エチレン・プロピレン共重合体と末端不飽和ポリプロピレンが独立に存在するだけでは耐衝撃性向上および伸び向上の効果はなく、グラフト型オレフィン系重合体[R1]を含むことで耐衝撃性および伸びが向上していることが確認された。また、比較例4B、5Bより、グラフト型オレフィン系重合体[R1]の主鎖のエチレン組成が100モル%と高い時は、伸びは発現するものの耐衝撃性は劣位であり、実施例の樹脂組成物は耐衝撃性と伸びが両立することがわかった。また、比較例6B、7Bより、オレフィン系樹脂(β)の分子量が低すぎる時は、耐衝撃性、伸びともに劣位であり、実施例の樹脂組成物は耐衝撃性と伸びが両立することがわかった。
As shown in Tables 2-1, 2-2, 3-1 and 3-2, the resin compositions of the examples had higher Izod impact strength and tensile elongation at 23°C than the resin compositions of the comparative examples, and were found to have excellent room temperature impact resistance and elongation.
Furthermore, as shown in Tables 3-1 and 3-2, the resin compositions of the Examples had higher Izod impact strength at -30°C than the resin compositions of the Comparative Examples, demonstrating excellent low-temperature impact resistance. Specifically, the Izod impact strength and tensile elongation of Examples 1B to 20B and Examples 1C to 18C were higher than those of Comparative Examples 1B to 7B and Comparative Examples 1C to 3C. This confirmed that the independent presence of an ethylene-propylene copolymer and a terminally unsaturated polypropylene alone did not improve impact resistance and elongation, but that the inclusion of the graft olefin polymer [R1] improved impact resistance and elongation. Furthermore, Comparative Examples 4B and 5B demonstrated that when the ethylene content of the main chain of the graft olefin polymer [R1] was as high as 100 mol%, elongation was achieved but impact resistance was poor, whereas the resin compositions of the Examples achieved both impact resistance and elongation. Furthermore, Comparative Examples 6B and 7B show that when the molecular weight of the olefin resin (β) is too low, both impact resistance and elongation are poor, while the resin compositions of the Examples achieve both impact resistance and elongation.

 実施例1B、参考例1B、比較例1B、実施例1C、参考例1Cおよび比較例1Cで得られた樹脂組成物の相構造を透過型電子顕微鏡で観察した結果を図1、図2、図3および図4、図5、図6にそれぞれ示す。図1、図2、図3はプロピレン系樹脂成分により形成される海相とエチレン系樹脂成分により形成される島相からなる相分離構造を有するが、実施例1Bは参考例1B、比較例1Bよりもエチレン系樹脂成分より形成される相の分散粒径が小さく、良好に分散している。図4、図5、図6はエチレン系樹脂成分により形成される海相とプロピレン系樹脂成分により形成される島相からなる相分離構造を有するが、実施例1Cは参考例1C、比較例1Cよりもプロピレン系樹脂成分より形成される相の分散粒径が小さく、良好に分散している。以上の結果より、グラフト型オレフィン系重合体[R1-1]の存在により相容性が向上し、樹脂組成物の耐衝撃性と伸びが向上することが確認された。

The phase structures of the resin compositions obtained in Example 1B, Reference Example 1B, Comparative Example 1B, Example 1C, Reference Example 1C, and Comparative Example 1C were observed with a transmission electron microscope, and the results are shown in Figures 1, 2, 3, 4, 5, and 6, respectively. Figures 1, 2, and 3 show phase-separated structures consisting of a sea phase formed by the propylene-based resin component and an island phase formed by the ethylene-based resin component. In Example 1B, the dispersed particle size of the phase formed by the ethylene-based resin component is smaller and more dispersed than in Reference Example 1B and Comparative Example 1B. In Figures 4, 5, and 6, the phase-separated structures consisting of a sea phase formed by the ethylene-based resin component and an island phase formed by the propylene-based resin component are smaller and more dispersed than in Reference Example 1C and Comparative Example 1C. These results confirm that the presence of the graft olefin polymer [R1-1] improves compatibility and improves the impact resistance and elongation of the resin compositions.





[実施例1D~7Dおよび比較例1D~6D]
樹脂組成物の調製
 (株)東洋精機製作所製ラボプラストミルに、表4に記載の原材料を、表4に記載の配合比(質量部)で入れ、200℃、60rpmの条件で約5分間溶融混練することで、樹脂組成物を調製した。
 原材料のオレフィン系樹脂(β-20)~(β-23)、(β-25)~(β-27)(β’-2)、(β’-10)~(β’-14)は、それぞれ上記実施例20A~23A、実施例25A~27A、比較例2A、比較例4A~5Aおよび比較10A~12Aで得たものである。
 原材料のプロピレン系重合体(α1-2)、プロピレン系重合体(α1-3)およびエチレン系重合体(α2-2)としては、以下のものを用いた。
[プロピレン系重合体(α1-2)]
 ランダムポリプロピレン(MFR(230℃、2.16kg荷重、ASTM D1238に準拠):7g/10分、融点:140℃、プロピレン含量:95モル%、エチレン含量:1モル%、1-ブテン含量:4モル%)
[プロピレン系重合体(α1-3)]
 特開2024-116045の実施例欄に記載されたプロピレン系重合体1の方法に従って作製したプロピレン系重合体(α1-3)(MFR(230℃、2.16kg荷重、ASTM D1238に準拠):6g/10分)
[エチレン系重合体(α2-2)]
 エチレン・プロピレン共重合体(融点:44℃、密度869kg/m、エチレン含量=81モル%、プロピレン含量=19モル%、MFR(190℃,2.16kg荷重)=0.6g/10分)
[Examples 1D to 7D and Comparative Examples 1D to 6D]
Preparation of Resin Compositions The raw materials listed in Table 4 were placed in a Laboplastomill manufactured by Toyo Seiki Seisaku-sho, Ltd. in the compounding ratios (parts by mass) listed in Table 4, and melt-kneaded at 200°C and 60 rpm for approximately 5 minutes to prepare resin compositions.
The raw material olefin resins (β-20) to (β-23), (β-25) to (β-27) (β'-2), and (β'-10) to (β'-14) were obtained in the above Examples 20A to 23A, Examples 25A to 27A, Comparative Example 2A, Comparative Example 4A to 5A, and Comparative Example 10A to 12A, respectively.
The following raw materials, propylene polymer (α1-2), propylene polymer (α1-3) and ethylene polymer (α2-2), were used.
[Propylene polymer (α1-2)]
Random polypropylene (MFR (230°C, 2.16 kg load, based on ASTM D1238): 7 g/10 min, melting point: 140°C, propylene content: 95 mol%, ethylene content: 1 mol%, 1-butene content: 4 mol%)
[Propylene polymer (α1-3)]
Propylene polymer (α1-3) prepared according to the method for Propylene polymer 1 described in the Examples section of JP-A No. 2024-116045 (MFR (230°C, 2.16 kg load, in accordance with ASTM D1238): 6 g/10 min)
[Ethylene polymer (α2-2)]
Ethylene-propylene copolymer (melting point: 44°C, density: 869 kg/m 3 , ethylene content: 81 mol %, propylene content: 19 mol %, MFR (190°C, 2.16 kg load) = 0.6 g/10 min)

成形体物性の測定
 調製した樹脂組成物の成形体物性値を、以下の方法により測定した。結果を表4に示す。
[耐白化性]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み0.5mmのシートを作製した。
 成形から室温で7日以上経過後、上記シートから、JIS K6251に規定の2号形ダンベルを作製した。該ダンベルについて伸張前の色相(L値(伸張前))、および該ダンベルを23℃、引張速度50mm/minの条件で15mm伸張させた後の色相(L値(伸張後))を、分光測色計(コニカミノルタ(株)製、CM-3700A)を用いて測定した。下記式に基づいて、色相変化(ΔL)を算出した。ΔL値が小さいほど、上記重合体組成物は良好な耐白化性を有することを表す。
    ΔL=L値(伸張後)-L値(伸張前)
Measurement of Physical Properties of Molded Articles Physical properties of molded articles of the prepared resin compositions were measured by the following methods. The results are shown in Table 4.
[Whitening resistance]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 0.5 mm.
After 7 days or more had passed since molding at room temperature, size 2 dumbbells as specified in JIS K6251 were made from the sheet. The hue of the dumbbells before stretching (L value (before stretching)) and the hue after stretching the dumbbells by 15 mm at 23°C and a tensile speed of 50 mm/min (L value (after stretching)) were measured using a spectrophotometer (CM-3700A, manufactured by Konica Minolta, Inc.). The hue change (ΔL) was calculated based on the following formula. A smaller ΔL value indicates better whitening resistance of the polymer composition.
ΔL = L value (after stretching) - L value (before stretching)

[引張試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み2mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、JIS K7162に準拠して、引張試験を下記の条件で行った。この試験より弾性率・破壊応力を求めた。
 <測定条件>
  試験片:JIS K7162-5A ダンベル
      5mm(幅)×2mm(厚さ)×75mm(長さ)
  引張速度:50mm/分
  つかみ具間距離:50mm
  標線間距離:20mm
  温度:23℃
[Tensile test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 2 mm.
After 72 hours had passed at room temperature from molding, the produced sheet was subjected to a tensile test under the following conditions in accordance with JIS K7162, from which the elastic modulus and breaking stress were determined.
<Measurement conditions>
Test piece: JIS K7162-5A dumbbell 5 mm (width) x 2 mm (thickness) x 75 mm (length)
Pulling speed: 50 mm/min. Distance between grippers: 50 mm
Distance between gauge lines: 20mm
Temperature: 23℃

[高速面衝撃試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み0.5mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、JIS K7211-2に準拠して、高速面衝撃試験を下記の条件で行った。この試験よりパンクチャー点エネルギーを求めた。
 <測定条件>
  ストライカ径:20mmΦ
  支持台径:40mmΦ
  試験速度:4.4m/s
  温度:-20℃
[High-speed surface impact test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 0.5 mm.
After 72 hours at room temperature from molding, the produced sheet was subjected to a high-speed surface impact test in accordance with JIS K7211-2 under the following conditions, from which the puncture point energy was determined.
<Measurement conditions>
Striker diameter: 20mmΦ
Support stand diameter: 40mmΦ
Test speed: 4.4 m/s
Temperature: -20℃

[耐衝撃性と応力のバランス]
 樹脂組成物には、高い耐衝撃性と、高い応力が要求される。
 これらのバランスを示す指標として、実施例1D~7Dおよび比較例1D~6Dでは、下記式によるバランス指標(3)の値を求め、樹脂組成物の耐衝撃性と応力のバランスを評価した。
 バランス指標(3)[10・J・MPa]=パンクチャー点エネルギー(J)×破壊応力(MPa)×10-1
 バランス指標(3)値が大きいほど、耐衝撃性と応力のバランスが良好であると評価できる。
[Balance between impact resistance and stress]
The resin composition is required to have high impact resistance and high stress.
As an index showing the balance between these, in Examples 1D to 7D and Comparative Examples 1D to 6D, the value of balance index (3) was calculated by the following formula to evaluate the balance between impact resistance and stress of the resin composition.
Balance index (3) [10 J MPa] = puncture point energy (J) × fracture stress (MPa) × 10
The larger the balance index (3) value, the better the balance between impact resistance and stress can be evaluated.

[耐白化性、弾性率、耐衝撃性および応力のバランス]
 樹脂組成物には、高い耐白化性と、高い弾性率と、高い耐衝撃性と、高い応力が要求される。
 これらのバランスを示す指標として、実施例1D~7Dおよび比較例1D~6Dでは、下記式によるバランス指標(4)の値を求め、樹脂組成物の耐白化性、弾性率、耐衝撃性および応力のバランスを評価した。
 バランス指標(4)[10・J・MPa]=パンクチャー点エネルギー(J)×破壊応力(MPa)×弾性率(MPa)/色相変化(ΔL)(-)×10-3
 バランス指標(4)の値が大きいほど、耐白化性、弾性率、耐衝撃性および応力のバランスが良好であると評価できる。
[Balance of whitening resistance, elastic modulus, impact resistance and stress]
The resin composition is required to have high whitening resistance, high elastic modulus, high impact resistance, and high stress.
As an index showing these balances, in Examples 1D to 7D and Comparative Examples 1D to 6D, the value of balance index (4) was calculated using the following formula, and the balance of whitening resistance, elastic modulus, impact resistance, and stress of the resin composition was evaluated.
Balance index (4) [10 3 ·J·MPa 2 ] = puncture point energy (J) × fracture stress (MPa) × elastic modulus (MPa) / color change (ΔL) (-) × 10 −3
The larger the value of the balance index (4), the better the balance of whitening resistance, elastic modulus, impact resistance and stress can be evaluated.

 表4に示されるように、実施例の樹脂組成物は、比較例の樹脂組成物よりもΔL値が小さく耐白化性に優れることがわかった。さらに表4に示されるように、実施例の樹脂組成物は、比較例の樹脂組成物より弾性率/パンクチャー点エネルギーのバランスおよび破壊応力/パンクチャー点エネルギーのバランスが高く、耐衝撃性と強度のバランスにも優れることがわかった。具体的には、実施例1D~7Dは、比較例1D~6DよりΔL値が小さく弾性率/パンクチャー点エネルギーのバランスおよび破壊応力/パンクチャー点エネルギーのバランスが高く、エチレン・プロピレン共重合体と末端不飽和ポリプロピレンが独立に存在するだけでは耐白化性、耐衝撃性と強度のバランス向上の効果はなく、グラフト型オレフィン系重合体[R1]を含むことで耐白化性、耐衝撃性と強度のバランスが向上していることが確認された。

As shown in Table 4, the resin compositions of the Examples had smaller ΔL values and were superior in whitening resistance than the resin compositions of the Comparative Examples. Furthermore, as shown in Table 4, the resin compositions of the Examples had a higher balance of elastic modulus/puncture point energy and a higher balance of breaking stress/puncture point energy than the resin compositions of the Comparative Examples, and were also superior in the balance of impact resistance and strength. Specifically, Examples 1D to 7D had smaller ΔL values and a higher balance of elastic modulus/puncture point energy and a higher balance of breaking stress/puncture point energy than Comparative Examples 1D to 6D. It was confirmed that the mere presence of an ethylene-propylene copolymer and a terminally unsaturated polypropylene independently did not have the effect of improving the balance between whitening resistance, impact resistance, and strength, but that the inclusion of the graft-type olefin polymer [R1] improved the balance between whitening resistance, impact resistance, and strength.


 [参考例1E、実施例1E~14Eおよび比較例1E~7E]
樹脂組成物の調製
 (株)東洋精機製作所製ラボプラストミルに、表5-1~表5-2に記載の原材料を、表5-1~表5-2に記載の配合比(質量部)で入れ、200℃、60rpmの条件で約5分間溶融混練することで、樹脂組成物を調製した。
 原材料のオレフィン系樹脂(β-19)~(β-26)、(β’-2)、(β’-9)~(β’-13)は、それぞれ上記実施例19A~26A、比較例2A~5Aおよび比較例10A~11Aで得たものである。
 原材料のプロピレン系重合体(α1-4)およびエチレン系重合体(α2-3)としては、以下のものを用いた。
[プロピレン系重合体(α1-4)]
 ブロックポリプロピレン(MFR(230℃、2.16kg荷重、ASTM D1238に準拠):MFR:3.5g/10分、密度:900kg/m、非晶部粘度η:2.8dL/g、プロピレン:エチレン(モル比)81.1:18.9)
[エチレン系重合体(α2-3)]
 エチレン・1-ブテン共重合体(MFR(190℃、2.16kg荷重)=1.2g/10分、密度885kg/m
[Reference Example 1E, Examples 1E to 14E, and Comparative Examples 1E to 7E]
Preparation of Resin Compositions The raw materials shown in Tables 5-1 and 5-2 were placed in a Laboplastomill manufactured by Toyo Seiki Seisaku-sho, Ltd. in the blending ratios (parts by mass) shown in Tables 5-1 and 5-2, and melt-kneaded at 200°C and 60 rpm for about 5 minutes to prepare resin compositions.
The raw material olefin resins (β-19) to (β-26), (β'-2), (β'-9) to (β'-13) were obtained in the above Examples 19A to 26A, Comparative Examples 2A to 5A, and Comparative Examples 10A to 11A, respectively.
The following propylene polymers (α1-4) and ethylene polymers (α2-3) used as raw materials were as follows:
[Propylene polymer (α1-4)]
Block polypropylene (MFR (230°C, 2.16 kg load, in accordance with ASTM D1238): MFR: 3.5 g/10 min, density: 900 kg/m 3 , amorphous viscosity η: 2.8 dL/g, propylene:ethylene (molar ratio) 81.1:18.9)
[Ethylene polymer (α2-3)]
Ethylene-1-butene copolymer (MFR (190°C, 2.16 kg load) = 1.2 g/10 min, density 885 kg/m 3 )

成形体物性の測定
 調製した樹脂組成物の成形体物性値を、以下の方法により測定した。結果を表5-1~表5-2に示す。
[引張試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み2mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、JIS K7162に準拠して、引張試験を下記の条件で行った。この試験より弾性率と引張伸びを求めた。
 <測定条件>
  試験片:JIS K7162-5A ダンベル
      5mm(幅)×2mm(厚さ)×75mm(長さ)
  引張速度:50mm/分
  つかみ具間距離:50mm
  標線間距離:20mm
Measurement of physical properties of molded articles The physical properties of molded articles of the prepared resin compositions were measured by the following methods. The results are shown in Tables 5-1 and 5-2.
[Tensile test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 2 mm.
After 72 hours had passed at room temperature from molding, the produced sheet was subjected to a tensile test under the following conditions in accordance with JIS K7162, from which the elastic modulus and tensile elongation were determined.
<Measurement conditions>
Test piece: JIS K7162-5A dumbbell 5 mm (width) x 2 mm (thickness) x 75 mm (length)
Pulling speed: 50 mm/min. Distance between grippers: 50 mm
Distance between gauge lines: 20mm

[高速面衝撃試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み0.5mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、JIS K7211-2に準拠して、高速面衝撃試験を下記の条件で行った。この試験よりパンクチャー点エネルギーを求めた。
 <測定条件>
  ストライカ径:20mmΦ
  支持台径:40mmΦ
  試験速度:4.4m/s
  温度:―20℃
[High-speed surface impact test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 0.5 mm.
After 72 hours at room temperature from molding, the produced sheet was subjected to a high-speed surface impact test in accordance with JIS K7211-2 under the following conditions, from which the puncture point energy was determined.
<Measurement conditions>
Striker diameter: 20mmΦ
Support stand diameter: 40mmΦ
Test speed: 4.4 m/s
Temperature: -20℃

[引張伸びの変化率]
 表5-1において、下記式により引張伸びの変化率を算出した。
  変化率(%)=(引張伸び-参考例1Eの引張伸び)×100/参考例1Eの引張伸び
 なお、変化率(%)の値が大きいほど、引張伸びが良好であると判断した。
[引張弾性率の変化率]
 表5-1において、下記式により引張弾性率の変化率を算出した。
  変化率(%)=(引張弾性率-参考例1Eの引張弾性率)×100/参考例1Eの引張弾性率
[Change in tensile elongation]
In Table 5-1, the rate of change in tensile elongation was calculated using the following formula.
Change rate (%)=(tensile elongation-tensile elongation of Reference Example 1E)×100/tensile elongation of Reference Example 1E It was determined that the larger the change rate (%), the better the tensile elongation.
[Change in tensile modulus]
In Table 5-1, the rate of change in tensile modulus was calculated using the following formula.
Change rate (%) = (tensile modulus of elasticity - tensile modulus of elasticity of Reference Example 1E) x 100 / tensile modulus of elasticity of Reference Example 1E

[破壊応力の変化率]
 表5-1において、下記式により破壊応力の変化率を算出した。
  変化率(%)=(破壊応力-参考例1Eの破壊応力)×100/参考例1Eの破壊応力
 なお、変化率(%)の値が大きいほど、破壊応力が良好であると判断した。
[パンクチャー点エネルギーの変化率]
 表5-1において、下記式よりパンクチャー点エネルギーの変化率を算出した。
  変化率(%)=(パンクチャー点エネルギー-参考例1Eのパンクチャー点エネルギー)×100/参考例1Eのパンクチャー点エネルギー
 なお、変化率(%)の値が大きいほど、パンクチャー点エネルギーが良好であると判断した。
[Rate of change in fracture stress]
In Table 5-1, the rate of change in breaking stress was calculated using the following formula.
Rate of change (%)=(breaking stress-breaking stress of Reference Example 1E)×100/breaking stress of Reference Example 1E It was determined that the greater the value of rate of change (%), the better the breaking stress.
[Puncture point energy change rate]
In Table 5-1, the rate of change of the puncture point energy was calculated using the following formula.
Change rate (%)=(puncture point energy−puncture point energy of Reference Example 1E)×100/puncture point energy of Reference Example 1E It was determined that the larger the change rate (%), the better the puncture point energy.

[耐衝撃性と応力のバランス]
 樹脂組成物には、高い耐衝撃性と、高い応力が要求される。
 これらのバランスを示す指標として、参考例1E、実施例1E~14Eおよび比較例1E~7Eでは、下記式によるバランス指標(5)の値を求め、樹脂組成物の耐衝撃性と応力のバランスを評価した。
 バランス指標(5)[10・J・MPa]=パンクチャー点エネルギー(J)×破壊応力(MPa)×10-2
 バランス指標(5)の値が大きいほど、耐衝撃性と応力のバランスが良好であると評価できる。
[Balance between impact resistance and stress]
The resin composition is required to have high impact resistance and high stress.
As an index showing these balances, in Reference Example 1E, Examples 1E to 14E, and Comparative Examples 1E to 7E, the value of the balance index (5) according to the following formula was calculated to evaluate the balance between impact resistance and stress of the resin composition.
Balance index (5) [10 2 J MPa] = puncture point energy (J) × fracture stress (MPa) × 10
The larger the value of the balance index (5), the better the balance between impact resistance and stress can be evaluated.

[伸び、柔軟性、耐衝撃性および応力のバランス]
 樹脂組成物には、高い伸びと、高い柔軟性と、高い耐衝撃性と、高い応力が要求される。
 これらのバランスを示す指標として、参考例1E、実施例1E~14Eおよび比較例1E~7Eでは、下記式によるバランス指標(6)の値を求め、樹脂組成物の柔軟性、耐衝撃性および応力のバランスを評価した。
 バランス指標(6)[%・J]=引張伸び(%)×パンクチャー点エネルギー(J)×破壊応力(MPa)/弾性率(MPa)
 バランス指標(6)の値が大きいほど、伸び、柔軟性、耐衝撃性および応力のバランスが良好であると評価できる。
[Balance of elongation, flexibility, impact resistance and stress]
The resin composition is required to have high elongation, high flexibility, high impact resistance, and high stress.
As an index showing these balances, in Reference Example 1E, Examples 1E to 14E, and Comparative Examples 1E to 7E, the value of the balance index (6) according to the following formula was calculated, and the flexibility, impact resistance, and stress balance of the resin composition were evaluated.
Balance index (6) [% J] = tensile elongation (%) × puncture point energy (J) × fracture stress (MPa) / elastic modulus (MPa)
The larger the value of the balance index (6), the better the balance of elongation, flexibility, impact resistance and stress can be evaluated.

 表5-1および表5-2に示されるように、実施例の樹脂組成物は、比較例の樹脂組成物より弾性率/パンクチャー点エネルギーのバランス、破壊応力/パンクチャー点エネルギーのバランスおよび伸び/パンクチャー点エネルギーのバランスが高く、耐衝撃性、強度、伸びのバランスに優れることがわかった。具体的には、実施例1E~14Eは、比較例1E~7Eより弾性率/パンクチャー点エネルギーのバランス、破壊応力/パンクチャー点エネルギーのバランスおよび伸び/パンクチャー点エネルギーのバランスが高く、エチレン・プロピレン共重合体と末端不飽和ポリプロピレンが独立に存在するだけでは、耐衝撃性、強度、伸びのバランス向上の効果はなく、グラフト型オレフィン系重合体[R1]を含むことで衝撃性、強度、伸びのバランスが向上していることが確認された。

As shown in Tables 5-1 and 5-2, the resin compositions of the Examples had higher elastic modulus/puncture point energy balances, fracture stress/puncture point energy balances, and elongation/puncture point energy balances than the resin compositions of the Comparative Examples, and were found to have excellent balances in impact resistance, strength, and elongation. Specifically, Examples 1E to 14E had higher elastic modulus/puncture point energy balances, fracture stress/puncture point energy balances, and elongation/puncture point energy balances than Comparative Examples 1E to 7E. It was confirmed that the independent presence of the ethylene-propylene copolymer and terminally unsaturated polypropylene alone did not have the effect of improving the balance of impact resistance, strength, and elongation, but that the inclusion of the graft-type olefin polymer [R1] improved the balance of impact resistance, strength, and elongation.



 [実施例1F~4F、比較例1F~2F]
樹脂組成物の調製
 (株)東洋精機製作所製ラボプラストミルに、表6に記載の原材料を、表6に記載の配合比(質量部)で入れ、200℃、60rpmの条件で約5分間溶融混練することで、樹脂組成物を調製した。
 原材料のオレフィン系樹脂(β-20)および(β-25)は、それぞれ上記実施例20Aおよび25Aで得たものである。
 原材料のプロピレン系重合体(α1-5)およびエチレン系重合体(α2-4)としては、以下のものを用いた。
[プロピレン系重合体(α1-5)]
 ブロックポリプロピレン(融点:162℃、MFR(230℃、2.16kg荷重):54g/10min)、密度:900kg/m
[エチレン系重合体(α2-4)]
 エチレン・1-ブテン共重合体(MFR(190℃、2.16kg荷重)=0.6g/10分、密度861kg/m
[Examples 1F to 4F, Comparative Examples 1F to 2F]
Preparation of Resin Compositions The raw materials listed in Table 6 were placed in a Laboplastomill manufactured by Toyo Seiki Seisaku-sho, Ltd. in the compounding ratios (parts by mass) listed in Table 6, and melt-kneaded at 200°C and 60 rpm for approximately 5 minutes to prepare resin compositions.
The raw material olefin resins (β-20) and (β-25) were those obtained in the above Examples 20A and 25A, respectively.
The following propylene polymers (α1-5) and ethylene polymers (α2-4) used as raw materials were as follows:
[Propylene polymer (α1-5)]
Block polypropylene (melting point: 162°C, MFR (230°C, 2.16 kg load): 54 g/10 min), density: 900 kg/m 3 )
[Ethylene polymer (α2-4)]
Ethylene-1-butene copolymer (MFR (190°C, 2.16 kg load) = 0.6 g/10 min, density 861 kg/m 3 )

成形体物性の測定
 調製した樹脂組成物の成形体物性値を、以下の方法により測定した。結果を表6に示す。
[Izod衝撃強度]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み3mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、ASTM D256に準拠して、下記の条件で試験を行った時の、Izod衝撃強度を計4回測定した。また、計4回について、試験後の破壊形態を目視で確認した。
 <試験条件>
  ハンマー容量:3.92J
  空振り角度:149.0度
  ノッチは機械加工である
  温度:-40℃
Measurement of physical properties of molded articles The physical properties of molded articles of the prepared resin compositions were measured by the following methods. The results are shown in Table 6.
[Izod impact strength]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 3 mm.
After 72 hours at room temperature from molding, the Izod impact strength of the prepared sheet was measured four times in accordance with ASTM D256 under the following conditions. The fracture morphology after the four tests was also visually confirmed.
<Test conditions>
Hammer capacity: 3.92J
Missing angle: 149.0 degrees The notch is machined Temperature: -40°C

[曲げ試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み3mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、ASTM  D-790に準拠して、下記の条件にて曲げ試験を実施し、曲げ弾性率(MPa)を測定した。
 <試験条件>
  スパン間:48mm
  試験速度:5mm/分
  温度:23℃
[Bending test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 3 mm.
After 72 hours had passed at room temperature from molding, a bending test was carried out on the produced sheet in accordance with ASTM D-790 under the following conditions to measure the bending modulus (MPa).
<Test conditions>
Span: 48 mm
Test speed: 5 mm/min Temperature: 23°C

[引張試験]
 200℃に設定した油圧式熱プレス成形機を用いて、樹脂組成物を6分間加熱後、10MPaの加圧下で2分間成形した。その後、20℃、10MPaの加圧下で2分間冷却することで、厚み2mmのシートを作製した。
 成形から室温で72時間経過後、作製したシートから、JIS K7162に準拠して、引張試験を下記の条件で行った。この試験より弾性率と引張伸びを求めた。
 <測定条件>
  試験片:JIS K7162-5A ダンベル
      5mm(幅)×2mm(厚さ)×75mm(長さ)
  引張速度:50mm/分
  つかみ具間距離:50mm
  標線間距離:20mm
[Tensile test]
The resin composition was heated for 6 minutes using a hydraulic hot press molding machine set at 200°C, and then molded for 2 minutes under a pressure of 10 MPa. Thereafter, the resin composition was cooled at 20°C under a pressure of 10 MPa for 2 minutes to produce a sheet having a thickness of 2 mm.
After 72 hours had passed at room temperature from molding, the produced sheet was subjected to a tensile test under the following conditions in accordance with JIS K7162, from which the elastic modulus and tensile elongation were determined.
<Measurement conditions>
Test piece: JIS K7162-5A dumbbell 5 mm (width) x 2 mm (thickness) x 75 mm (length)
Pulling speed: 50 mm/min. Distance between grippers: 50 mm
Distance between gauge lines: 20mm

[耐衝撃性と伸びのバランス]
 樹脂組成物には、高い耐衝撃性と、高い伸びが要求される。
 これらのバランスを示す指標として、実施例1F~4Fおよび比較例1F~2Fでは、下記式によるバランス指標(7)の値を求め、樹脂組成物の耐衝撃性と伸びのバランスを評価した。
 バランス指標(7)[10・J/m・%]=計4回のIzod衝撃強度(J/m)の平均値×引張伸び(%)×10-4
 バランス指標(7)の値が大きいほど、耐衝撃性と伸びのバランスが良好であると評価できる。
[Balance of impact resistance and elongation]
The resin composition is required to have high impact resistance and high elongation.
As an index showing these balances, in Examples 1F to 4F and Comparative Examples 1F to 2F, the value of balance index (7) was calculated by the following formula to evaluate the balance between impact resistance and elongation of the resin composition.
Balance index (7) [10 4 J/m %] = average value of four Izod impact strengths (J/m) × tensile elongation (%) × 10 −4
The larger the value of the balance index (7), the better the balance between impact resistance and elongation can be evaluated.

[伸び、柔軟性、耐衝撃性および応力のバランス]
 樹脂組成物には、高い伸びと、高い柔軟性と、高い耐衝撃性と、高い応力が要求される。
 これらのバランスを示す指標として、実施例1F~4Fおよび比較例1F~2Fでは、下記式によるバランス指標(8)の値を求め、樹脂組成物の伸び、柔軟性、耐衝撃性および応力のバランスを評価した。
 バランス指標(8)[10・J/m・%]=Izod衝撃強度(J/m)×引張伸び(%)×破壊応力(MPa)/曲げ弾性率(MPa)×10-3
 バランス指標(8)の値が大きいほど、伸び、柔軟性、耐衝撃性および応力のバランスが良好であると評価できる。
[Balance of elongation, flexibility, impact resistance and stress]
The resin composition is required to have high elongation, high flexibility, high impact resistance, and high stress.
As an index showing these balances, in Examples 1F to 4F and Comparative Examples 1F to 2F, the value of the balance index (8) was calculated using the following formula, and the balance of elongation, flexibility, impact resistance, and stress of the resin composition was evaluated.
Balance index (8) [10 3 J/m %] = Izod impact strength (J/m) × tensile elongation (%) × breaking stress (MPa) / flexural modulus (MPa) × 10 −3
The larger the value of the balance index (8), the better the balance of elongation, flexibility, impact resistance and stress can be evaluated.

 表6に示されるように、実施例の樹脂組成物は、曲げ弾性率/-40℃で測定したIzod衝撃強度のバランス、曲げ弾性率/破壊応力のバランスおよび曲げ弾性率/伸びのバランスが高く、低温耐衝撃性、強度、伸びのバランスに優れることがわかった。

As shown in Table 6, the resin compositions of the examples had a high balance between flexural modulus and Izod impact strength measured at −40° C., a high balance between flexural modulus and stress at break, and a high balance between flexural modulus and elongation, and were found to have an excellent balance between low-temperature impact resistance, strength, and elongation.

Claims (28)

 主鎖と側鎖とを有するグラフト型オレフィン系重合体[R1]を含むオレフィン系樹脂(β)であって、
 下記要件(I)~(IV)を全て満たす、
オレフィン系樹脂(β):
(I)前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体、または、エチレン・1-ブテン共重合体から構成される;
(II)前記グラフト型オレフィン系重合体[R1]の側鎖が、プロピレン単独重合体、または、プロピレン・エチレン共重合体から構成される;
(III)前記オレフィン系樹脂(β)中の、下記(i)~(iv)の成分の合計Pの含有量が、10~80質量%の範囲にある:
 (i)前記グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン単独重合体;
 (ii)前記グラフト型オレフィン系重合体[R1]の側鎖を構成するプロピレン・エチレン共重合体;
 (iii)前記グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン単独重合体;
 (iv)前記グラフト型オレフィン系重合体[R1]を構成しない末端不飽和プロピレン・エチレン共重合体;
(IV)135℃のデカリン中で測定した前記オレフィン系樹脂(β)の極限粘度[η]が、0.5~5.0dL/gである。
An olefin resin (β) containing a graft-type olefin polymer [R1] having a main chain and a side chain,
Meet all of the following requirements (I) to (IV):
Olefin resin (β):
(I) The main chain of the graft-type olefin polymer [R1] is composed of an ethylene-propylene copolymer or an ethylene-1-butene copolymer;
(II) The side chain of the graft type olefin polymer [R1] is composed of a propylene homopolymer or a propylene-ethylene copolymer;
(III) The total content of P of the following components (i) to (iv) in the olefin-based resin (β) is in the range of 10 to 80 mass%:
(i) a propylene homopolymer constituting the side chain of the graft-type olefin polymer [R1];
(ii) a propylene-ethylene copolymer constituting the side chain of the graft-type olefin polymer [R1];
(iii) a terminally unsaturated propylene homopolymer that does not constitute the graft-type olefin polymer [R1];
(iv) a terminally unsaturated propylene-ethylene copolymer that does not constitute the graft-type olefin polymer [R1];
(IV) The intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135° C. is 0.5 to 5.0 dL/g.
 前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 前記エチレン・プロピレン共重合体のエチレンに由来する構造単位の含有量が、70~99モル%であり、
 前記エチレン・プロピレン共重合体のプロピレンに由来する構造単位の含有量が、1~30モル%である、
請求項1に記載のオレフィン系樹脂(β)。
the main chain of the graft-type olefin polymer [R1] is an ethylene-propylene copolymer,
the ethylene-propylene copolymer has a structural unit content derived from ethylene of 70 to 99 mol %;
the content of structural units derived from propylene in the ethylene-propylene copolymer is 1 to 30 mol%;
The olefin-based resin (β) according to claim 1.
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる、前記グラフト型オレフィン系重合体[R1]の主鎖を構成する前記エチレン・プロピレン共重合体の重量平均分子量(Mw)が、50,000~250,000である、
請求項2に記載のオレフィン系樹脂(β)。
the weight-average molecular weight (Mw) of the ethylene-propylene copolymer constituting the main chain of the graft olefin polymer [R1], determined as a polyethylene-equivalent value by gel permeation chromatography (GPC), is 50,000 to 250,000;
The olefin-based resin (β) according to claim 2.
 前記オレフィン系樹脂(β)中の、前記(i)~(iv)の成分の合計Pの含有量が、10~60質量%である、
請求項2に記載のオレフィン系樹脂(β)。
the total P content of the components (i) to (iv) in the olefin-based resin (β) is 10 to 60 mass%;
The olefin-based resin (β) according to claim 2.
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記オレフィン系樹脂(β)のメルトフローレート(MFR)が、0.01~30g/10分である、
請求項2に記載のオレフィン系樹脂(β)。
the melt flow rate (MFR) of the olefin resin (β) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.01 to 30 g/10 min;
The olefin-based resin (β) according to claim 2.
 前記エチレン・プロピレン共重合体のエチレンに由来する構造単位の含有量が、75~85モル%であり、
 前記エチレン・プロピレン共重合体のプロピレンに由来する構造単位の含有量が、15~25モル%であり、
 135℃のデカリン中で測定した前記オレフィン系樹脂(β)の極限粘度[η]が、0.9~1.25dL/gである、
請求項2に記載のオレフィン系樹脂(β)。
the ethylene-propylene copolymer has a structural unit content of 75 to 85 mol % derived from ethylene;
the ethylene-propylene copolymer has a structural unit content derived from propylene of 15 to 25 mol %,
The intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135°C is 0.9 to 1.25 dL/g.
The olefin-based resin (β) according to claim 2.
 前記グラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 前記エチレン・1-ブテン共重合体のエチレンに由来する構造単位の含有量が、70~90モル%であり、
 前記エチレン・1-ブテン共重合体の1-ブテンに由来する構造単位の含有量が、10~30モル%であり、
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリエチレン換算値として求められる、前記エチレン・1-ブテン共重合体の重量平均分子量(Mw)が、30,000~120,000である、
請求項1に記載のオレフィン系樹脂(β)。
the main chain of the graft type olefin polymer [R1] is an ethylene-1-butene copolymer,
the ethylene-1-butene copolymer has a structural unit content of 70 to 90 mol % derived from ethylene;
the ethylene/1-butene copolymer has a content of structural units derived from 1-butene of 10 to 30 mol %,
the ethylene/1-butene copolymer has a weight average molecular weight (Mw) of 30,000 to 120,000, as determined by gel permeation chromatography (GPC) in terms of polyethylene;
The olefin-based resin (β) according to claim 1.
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記オレフィン系樹脂(β)のメルトフローレート(MFR)が、2.5~30g/10分である、
請求項7に記載のオレフィン系樹脂(β)。
the melt flow rate (MFR) of the olefin resin (β) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 2.5 to 30 g/10 min;
The olefin-based resin (β) according to claim 7.
 前記エチレン・1-ブテン共重合体のエチレンに由来する構造単位の含有量が、78~87モル%であり、
 前記エチレン・1-ブテン共重合体の1-ブテンに由来する構造単位の含有量が、13~22モル%である、
請求項7に記載のオレフィン系樹脂(β)。
the ethylene-1-butene copolymer has a structural unit content of 78 to 87 mol % derived from ethylene;
the ethylene/1-butene copolymer has a content of structural units derived from 1-butene of 13 to 22 mol%;
The olefin-based resin (β) according to claim 7.
 135℃のデカリン中で測定した、前記オレフィン系樹脂(β)の極限粘度[η]が、0.5~1.25dL/gである、
請求項7に記載のオレフィン系樹脂(β)。
The intrinsic viscosity [η] of the olefin resin (β) measured in decalin at 135°C is 0.5 to 1.25 dL/g.
The olefin-based resin (β) according to claim 7.
 前記グラフト型オレフィン系重合体[R1]の側鎖のプロピレンに由来する構造単位の含有量が、80~100モル%であり、
 前記グラフト型オレフィン系重合体[R1]の側鎖のエチレンに由来する構造単位の含有量が、0~20モル%であり、
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる、前記グラフト型オレフィン系重合体[R1]の側鎖を構成する前記重合体または共重合体の重量平均分子量(Mw)が、5,000~50,000の範囲にある、
請求項1~請求項10のいずれか一項に記載のオレフィン系樹脂(β)。
the content of structural units derived from propylene in the side chains of the graft-type olefin polymer [R1] is 80 to 100 mol %,
the content of structural units derived from ethylene in the side chains of the graft type olefin polymer [R1] is 0 to 20 mol %,
the weight-average molecular weight (Mw) of the polymer or copolymer constituting the side chain of the grafted olefin polymer [R1], determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000;
The olefin-based resin (β) according to any one of claims 1 to 10.
 下記(A)および(B)の工程を含む、請求項1~請求項10のいずれか一項に記載のオレフィン系樹脂(β)の製造方法:
(A)ジメチルシリルビスインデニル骨格を有する配位子を含む周期表第4族の遷移金属化合物[A]を含むオレフィン重合用触媒の存在下で、
プロピレンを重合して末端不飽和ポリプロピレンを製造する工程、または、プロピレンとエチレンとを共重合して末端不飽和プロピレン・エチレン共重合体を製造する工程;
(B)下記一般式[B]で表される架橋メタロセン化合物を含むオレフィン重合用触媒の存在下で、
工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよびプロピレンとを共重合する工程、または、工程(A)で製造される末端不飽和ポリプロピレンまたは末端不飽和プロピレン・エチレン共重合体と、エチレンおよび1-ブテンとを共重合する工程。
(式[B]中、R1、R2、R3、R4、R5、R8、R9およびR12は、それぞれ独立して、水素原子、炭化水素基、ケイ素含有基またはケイ素含有基以外のヘテロ原子含有基を示し、R1~R4のうち相互に隣り合う二つの基同士は互いに結合して環を形成していてもよい。R6およびR11は、水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R7およびR10は、水素原子、炭化水素基、ケイ素含有基およびケイ素含有基以外のヘテロ原子含有基から選ばれる同一の原子または同一の基であり、R6およびR7は互いに結合して環を形成していてもよく、R10およびR11は互いに結合して環を形成していてもよく;ただし、R6、R7、R10およびR11が全て水素原子であることはない。R13およびR14はそれぞれ独立にアリール基を示す。Y1は炭素原子またはケイ素原子を示す。M1はジルコニウム原子またはハフニウム原子を示す。Qはハロゲン原子、炭化水素基、ハロゲン化炭化水素基、炭素原子数4~10の中性の共役または非共役ジエン、アニオン配位子または孤立電子対で配位可能な中性配位子を示し、jは1~4の整数を示し、jが2以上の整数の場合は複数あるQはそれぞれ同一でも異なっていてもよい。)
A method for producing the olefin resin (β) according to any one of claims 1 to 10, comprising the following steps (A) and (B):
(A) In the presence of an olefin polymerization catalyst containing a transition metal compound [A] of Group 4 of the periodic table containing a ligand having a dimethylsilylbisindenyl skeleton,
a step of polymerizing propylene to produce a terminally unsaturated polypropylene, or a step of copolymerizing propylene and ethylene to produce a terminally unsaturated propylene-ethylene copolymer;
(B) in the presence of an olefin polymerization catalyst containing a bridged metallocene compound represented by the following general formula [B]:
A step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and propylene, or a step of copolymerizing the terminally unsaturated polypropylene or terminally unsaturated propylene-ethylene copolymer produced in step (A) with ethylene and 1-butene.
(In formula [B], R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 and R 12 each independently represent a hydrogen atom, a hydrocarbon group, a silicon-containing group or a heteroatom-containing group other than a silicon-containing group, and any two adjacent groups among R 1 to R 4 may be bonded to each other to form a ring. R 6 and R 11 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group and a heteroatom-containing group other than a silicon-containing group, R 7 and R 10 are the same atom or the same group selected from a hydrogen atom, a hydrocarbon group, a silicon-containing group and a heteroatom-containing group other than a silicon-containing group, R 6 and R 7 may be bonded to each other to form a ring, and R 10 and R 11 may be bonded to each other to form a ring; provided that R 6 , R 7 , R 10 and R 11 are not all hydrogen atoms. R 13 and R 14 each independently represent an aryl group. Y1 represents a carbon atom or a silicon atom. M1 represents a zirconium atom or a hafnium atom. Q represents a halogen atom, a hydrocarbon group, a halogenated hydrocarbon group, a neutral conjugated or non-conjugated diene having 4 to 10 carbon atoms, an anionic ligand, or a neutral ligand capable of coordinating with a lone electron pair, and j represents an integer of 1 to 4, and when j is an integer of 2 or greater, multiple Qs may be the same or different.
 請求項1~請求項10のいずれか一項に記載のオレフィン系樹脂(β)と、
 プロピレン系重合体(α1)と、
 エチレン系重合体(α2)と、を含む、
樹脂組成物(X)。
The olefin-based resin (β) according to any one of claims 1 to 10,
a propylene polymer (α1);
and an ethylene polymer (α2),
Resin composition (X).
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 前記プロピレン系重合体(α1)および前記エチレン系重合体(α2)の総量に対する、前記オレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、0.02~0.23である、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-propylene copolymer,
a ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.02 to 0.23;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 ASTM D1238に準拠して230℃、荷重2.16kgで測定された、前記プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~20g/10分である、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-propylene copolymer,
the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 20 g/10 min;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・プロピレン共重合体であり、
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記エチレン系重合体(α2)のメルトフローレート(MFR)が0.01~2.0g/10分である、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-propylene copolymer,
the melt flow rate (MFR) of the ethylene polymer (α2) is 0.01 to 2.0 g/10 min, as measured at 190°C under a load of 2.16 kg in accordance with ASTM D1238;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 前記プロピレン系重合体(α1)および前記エチレン系重合体(α2)の総量に対する、前記オレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、0.08~0.20である、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-1-butene copolymer,
a ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.08 to 0.20;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1238に準拠して230℃、荷重2.16kgで測定された、前記プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~25g/10分である、
 請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-1-butene copolymer,
the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記エチレン系重合体(α2)のメルトフローレート(MFR)が、0.5~100g/10分である、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-1-butene copolymer,
the melt flow rate (MFR) of the ethylene polymer (α2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1505に準拠して25℃の条件で測定した、前記エチレン系重合体(α2)の密度が、850~900kg/mである、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-1-butene copolymer,
The density of the ethylene polymer (α2) measured at 25°C in accordance with ASTM D1505 is 850 to 900 kg/ m3 .
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 ASTM D1238に準拠して230℃、荷重2.16kgで測定された、前記プロピレン系重合体(α1)のメルトフローレート(MFR)が、0.01~25g/10分であり、
 ASTM D1505に準拠して25℃の条件で測定した前記エチレン系重合体(α2)の密度が、850~900kg/mである、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-1-butene copolymer,
the melt flow rate (MFR) of the propylene polymer (α1) measured in accordance with ASTM D1238 at 230°C under a load of 2.16 kg is 0.01 to 25 g/10 min;
the density of the ethylene polymer (α2) measured at 25°C in accordance with ASTM D1505 is 850 to 900 kg/ m3 ;
The resin composition (X) according to claim 13.
 前記オレフィン系樹脂(β)中のグラフト型オレフィン系重合体[R1]の主鎖が、エチレン・1-ブテン共重合体であり、
 前記プロピレン系重合体(α1)および前記エチレン系重合体(α2)の総量に対する、前記オレフィン系樹脂(β)の全質量の比率((β)/((α1)+(α2)))が、 0.08~0.20であり、
 ASTM D1238に準拠して190℃、荷重2.16kgで測定された、前記エチレン系重合体(α2)のメルトフローレート(MFR)が、0.5~100g/10分である、
請求項13に記載の樹脂組成物(X)。
the main chain of the graft-type olefin-based polymer [R1] in the olefin-based resin (β) is an ethylene-1-butene copolymer,
a ratio ((β)/((α1)+(α2))) of the total mass of the olefin resin (β) to the total mass of the propylene polymer (α1) and the ethylene polymer (α2) is 0.08 to 0.20;
the melt flow rate (MFR) of the ethylene polymer (α2) measured in accordance with ASTM D1238 at 190°C under a load of 2.16 kg is 0.5 to 100 g/10 min;
The resin composition (X) according to claim 13.
 前記グラフト型オレフィン系重合体[R1]の側鎖のプロピレンに由来する構造単位の含有量が、80~100モル%であり、
 前記グラフト型オレフィン系重合体[R1]の側鎖のエチレンに由来する構造単位の含有量が、0~20モル%であり、
 ゲルパーミエーションクロマトグラフィー(GPC)によりポリプロピレン換算値として求められる、前記グラフト型オレフィン系重合体[R1]の側鎖を構成する前記重合体または共重合体の重量平均分子量(Mw)が、5,000~50,000の範囲にある、
請求項13~請求項22のいずれか一項に記載の樹脂組成物(X)。
the content of structural units derived from propylene in the side chains of the graft-type olefin polymer [R1] is 80 to 100 mol %,
the content of structural units derived from ethylene in the side chains of the graft type olefin polymer [R1] is 0 to 20 mol %,
the weight-average molecular weight (Mw) of the polymer or copolymer constituting the side chain of the grafted olefin polymer [R1], determined by gel permeation chromatography (GPC) in terms of polypropylene, is in the range of 5,000 to 50,000;
The resin composition (X) according to any one of claims 13 to 22.
 リチウムイオン電池の包装体用途である、
請求項1~請求項10のいずれか一項に記載のオレフィン系樹脂(β)。
Lithium-ion battery packaging applications
The olefin-based resin (β) according to any one of claims 1 to 10.
 リチウムイオン電池の包装体用途である、
請求項13~請求項22のいずれか一項に記載の樹脂組成物(X)。
Lithium-ion battery packaging applications
The resin composition (X) according to any one of claims 13 to 22.
 請求項1~請求項10のいずれか一項に記載のオレフィン系樹脂(β)、または、請求項13~請求項22のいずれか一項に記載の樹脂組成物(X)を含有する、
成形体。
The olefin resin (β) according to any one of claims 1 to 10, or the resin composition (X) according to any one of claims 13 to 22,
Molded body.
 請求項1~請求項10のいずれか一項に記載のオレフィン系樹脂(β)、または、請求項13~請求項22のいずれか一項に記載の樹脂組成物(X)を含有する、
リチウムイオン電池用包装体。
The olefin resin (β) according to any one of claims 1 to 10, or the resin composition (X) according to any one of claims 13 to 22,
Packaging for lithium-ion batteries.
 請求項27に記載のリチウムイオン電池用包装体を含む、
蓄電デバイス。
The lithium ion battery packaging according to claim 27,
Energy storage device.
PCT/JP2025/012360 2024-03-27 2025-03-27 Olefin-based resin, olefin-based resin production method, resin composition, molded article, package for lithium ion batteries, and power storage device Pending WO2025206121A1 (en)

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