WO2025205562A1 - Polishing composition - Google Patents
Polishing compositionInfo
- Publication number
- WO2025205562A1 WO2025205562A1 PCT/JP2025/011376 JP2025011376W WO2025205562A1 WO 2025205562 A1 WO2025205562 A1 WO 2025205562A1 JP 2025011376 W JP2025011376 W JP 2025011376W WO 2025205562 A1 WO2025205562 A1 WO 2025205562A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polishing
- less
- polishing composition
- metal salt
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/04—Aqueous dispersions
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
Definitions
- Abrasive compositions are used to polish the surfaces of materials such as metals, semi-metals, non-metals, and their oxides.
- surfaces made of compound semiconductor materials such as silicon carbide, boron carbide, tungsten carbide, silicon nitride, titanium nitride, and gallium nitride are processed by polishing (lapping) using diamond abrasive grains supplied between the surface and a polishing table.
- lapping using diamond abrasive grains is prone to defects and distortion due to the generation and persistence of scratches and dents. Therefore, polishing (polishing) using a polishing pad and abrasive composition after lapping with diamond abrasive grains, or instead of lapping, is being considered.
- Patent Document 1 is an example of a document disclosing this type of prior art.
- Increasing the concentration of the oxidizing agent contained in the polishing composition is thought to be effective in further improving the polishing removal rate.
- potassium permanganate the oxidizing agent conventionally used in this field, does not have very high solubility in water, so there have been limits to how much the concentration of potassium permanganate in polishing compositions can be increased.
- the inventors have discovered that by further adding a specific metal salt A to a polishing composition containing potassium permanganate, the solubility of potassium permanganate is improved, and the concentration (content) of potassium permanganate in the polishing composition can be increased.
- the polishing composition provided herein contains potassium permanganate as an oxidizing agent, a metal salt A, and water, wherein the metal salt A satisfies the following conditions (i) and (ii): (i) A salt of a cation a containing a metal whose hydrated metal ion has a pKa of 7.0 or more (excluding alkaline earth metal cations) and an anion. (ii) The permanganate of the above cation a has the same or higher solubility in water at 20° C. than potassium permanganate.
- the polishing composition contains 5.0 wt % or more of potassium permanganate, and the ratio (CA/CK) of the concentration (molar concentration) CA [mM] of the metal salt A to the concentration (molar concentration) CK [mM] of the potassium permanganate in the polishing composition is greater than 0.1. According to this configuration, the concentration (or "content"; the same applies below) of potassium permanganate in the polishing composition can be increased, and a polishing composition can be obtained that can improve the polishing removal rate for the object to be polished.
- the metal salt A is a salt of the cation a and an anion selected from nitrate ions, fluoride ions, and bicarbonate ions. Use of such a metal salt A makes it easier to increase the concentration of potassium permanganate in the polishing composition.
- the polishing composition further contains metal salt B, which is a salt of cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and an anion.
- metal salt B is a salt of cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and a nitrate ion.
- the polishing composition further contains a metal salt C selected from alkaline earth metal salts.
- a metal salt C selected from alkaline earth metal salts. Use of the metal salt C tends to improve the polishing removal rate.
- the metal salt C is a salt of an alkaline earth metal cation and a nitrate ion.
- the polishing composition further contains abrasive grains.
- abrasive grains can improve the polishing removal rate.
- the pH of the polishing composition is 1.0 or greater and less than 6.0. In this pH range, the polishing composition disclosed herein tends to exhibit a high polishing removal rate.
- the polishing composition disclosed herein is used, for example, for polishing materials with a Vickers hardness of 1500 Hv or greater.
- the effects of the technology disclosed herein can be favorably exhibited when polishing such high-hardness materials.
- the material with a Vickers hardness of 1500 Hv or greater is a non-oxide (i.e., a compound that is not an oxide).
- the polishing composition disclosed herein is likely to favorably exhibit its effect of improving the polishing removal rate.
- the polishing composition disclosed herein is used, for example, for polishing silicon carbide.
- the effects of the technology disclosed herein can be effectively achieved when polishing silicon carbide.
- the specification also provides a method for polishing an object to be polished.
- the polishing method includes polishing the object to be polished using any of the polishing compositions disclosed herein. This polishing method can increase the polishing removal rate, even when polishing an object made of a high-hardness material. This increases the productivity of the object (polished object, for example, a compound semiconductor substrate such as a silicon carbide substrate) obtained through polishing using the polishing method.
- the polishing composition disclosed herein contains an oxidizing agent.
- the oxidizing agent is effective in reducing the hardness of the material to be polished (e.g., a hard non-oxide material such as silicon carbide) and weakening the material. Therefore, the oxidizing agent can be effective in improving the removal rate when polishing the material to be polished.
- the oxidizing agent refers to a substance that oxidizes other substances, and refers to a substance other than metal salt A, metal salt B, and metal salt C described below.
- the polishing composition disclosed herein contains potassium permanganate as an oxidizing agent.
- potassium permanganate as an oxidizing agent.
- solubility of potassium permanganate in water is limited, and it is not easy to include it in a polishing composition at a high concentration.
- the configuration of the polishing composition disclosed herein improves the solubility of potassium permanganate in water, and the potassium permanganate content in the polishing composition tends to increase.
- the content of potassium permanganate in the polishing composition is 5.0% by weight or more.
- Increasing the concentration of potassium permanganate in the polishing composition promotes the effect of chemically altering (oxidizing) the surface to be polished by potassium permanganate, thereby improving the polishing removal rate when polishing the object to be polished.
- the content of potassium permanganate is preferably 5.2% by weight or more (e.g., 5.5% by weight or more), more preferably 6% by weight or more, even more preferably 6.5% by weight or more, and may be 6.8% by weight or more, 7% by weight or more, or 7.5% by weight or more.
- potassium permanganate While there is no particular upper limit for the content of potassium permanganate, from the viewpoint of ensuring the content of components other than potassium permanganate (e.g., abrasive grains), it is appropriate to set it to approximately 15% by weight or less, and it may be 12.5% by weight or less, 10% by weight or less, 9% by weight or less, or 8% by weight or less. Reducing the potassium permanganate content can also be advantageous in terms of reducing the occurrence of defects caused by potassium that may remain after polishing.
- components other than potassium permanganate e.g., abrasive grains
- the polishing composition disclosed herein contains a metal salt A, which is a salt that satisfies the following conditions (i) and (ii): (i) A salt of a cation a containing a metal whose hydrated metal ion has a pKa of 7.0 or more, and an anion, provided that alkaline earth metal cations are not included in the above cation a. (ii) The permanganate of the above cation a has the same or higher solubility in water at 20° C. than potassium permanganate.
- Examples of metal cations whose hydrated metal ions have a pKa of 7.0 or higher include, but are not limited to, K + (whose hydrated metal ion has a pKa of 14.5), Na + (whose hydrated metal ion has a pKa of 14.2), Li + (whose hydrated metal ion has a pKa of 13.6), and Zn 2+ (whose hydrated metal ion has a pKa of 9.0), as described in "Inorganic Chemistry, GARY WULFBERG, University Science Books, 2000, p. 59 , Table 2.2 "Hydrolysis Constants for Metal Cations"".
- Metal salt A may be a salt of a monovalent cation and an anion, a salt of a divalent or higher polyvalent cation and an anion, or a combination of these salts.
- metal salt A is one or more salts selected from salts of a monovalent cation and an anion and salts of a divalent cation and an anion.
- metal salt A is a salt of a monovalent cation and an anion.
- metal salt A improves the solubility of potassium permanganate used in conjunction with metal salt A in water is not particularly limited, but can be thought of as follows, for example.
- ion exchange cation exchange
- the solubility of cation a in permanganate is high in water, it is thought that the dissolution of potassium permanganate is promoted as the above-mentioned ion exchange progresses.
- metal salt A may be an inorganic acid salt or an organic acid salt.
- inorganic acid salts include salts of hydrohalic acids such as hydrochloric acid, hydrobromic acid, and hydrofluoric acid; halides such as chlorides, bromides, and fluorides; nitric acid, sulfuric acid, carbonic acid, bicarbonate (hydrogencarbonate), silicic acid, boric acid, and phosphoric acid.
- organic acid salts include salts of carboxylic acids such as formic acid, acetic acid, propionic acid, benzoic acid, glycine acid, butyric acid, citric acid, tartaric acid, and trifluoroacetic acid; organic sulfonic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, and toluenesulfonic acid; organic phosphonic acids such as methylphosphonic acid, benzenephosphonic acid, and toluenephosphonic acid; and organic phosphoric acids such as ethylphosphoric acid.
- salts of hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, and bicarbonate are preferred, and salts of nitric acid are more preferred due to their oxidizing properties.
- Metal salt A is preferably a water-soluble salt. By using a water-soluble metal salt A, a good surface with few defects such as scratches can be efficiently formed.
- CA/CK there are no particular limitations on the upper limit of CA/CK, but from the viewpoint of ensuring the content of potassium permanganate as an oxidizing agent, it is appropriate that it be approximately 50 or less, and it may also be 10 or less, 7 or less, 5 or less, 4 or less, 3 or less, 2.5 or less, 2 or less, or 1 or less.
- CA/CK molar concentration ratio
- the concentration (content) of metal salt A in the polishing composition is not particularly limited.
- the concentration of metal salt A in the polishing composition (if multiple metal salts A are contained, their total concentration) is preferably 120 mM or more (e.g., 130 mM or more), more preferably 150 mM or more, and even more preferably 190 mM or more.
- the concentration of metal salt A in the polishing composition may be 250 mM or more, 400 mM or more, 500 mM or more, 600 mM or more, 700 mM or more, or 800 mM or more.
- the upper limit of the concentration of metal salt A in the polishing composition is not particularly limited. From the viewpoint of ensuring the content of other active ingredients such as an oxidizing agent and suppressing a decrease in the polishing removal rate, the concentration of metal salt A in the polishing composition (when multiple metal salts A are contained, their total concentration) is typically 3000 mM or less, and may be 2500 mM or less. In some embodiments, the concentration of metal salt A in the polishing composition may be 2000 mM or less, 1500 mM or less, 1000 mM or less, 800 mM or less, 600 mM or less, 500 mM or less, or 300 mM or less.
- a salt of a cation containing a metal whose hydrated metal ion has a pKa of, for example, less than 7.0 or 6.0 or less, and an anion can be preferably used as the metal salt B.
- cations containing metals whose hydrated metal ions have a pKa of 6.0 or less include, but are not limited to, Al 3+ (whose hydrated metal ion has a pKa of 5.0), Ga 3+ (whose hydrated metal ion has a pKa of 2.6), In 3+ (whose hydrated metal ion has a pKa of 4.0), ZrO 2+ and Zr 4+ (whose hydrated metal ion has a pKa of -0.3), as described in the aforementioned "Inorganic Chemistry, GARY WULFBERG, University Science Books, 2000, p. 59, Table 2.2 "Hydrolysis Constants for Metal Cations".
- Metal salt B can be used singly or
- metal salt B is a salt selected from salts of a cation containing a poor metal, i.e., a metal belonging to Groups 13 to 16 of the periodic table, and an anion.
- the poor metal is preferably one belonging to Groups 13 to 15 of the periodic table, more preferably one belonging to Groups 13 to 14, and also preferably one belonging to Periods 3 to 5 of the periodic table, more preferably one belonging to Periods 3 and 4, with a poor metal belonging to Period 3, i.e., aluminum, being particularly preferred.
- the type of salt in the metal salt B is not particularly limited, and may be an inorganic acid salt or an organic acid salt.
- inorganic acid salts include salts of hydrohalic acids such as hydrochloric acid, hydrobromic acid, and hydrofluoric acid, as well as salts of nitric acid, sulfuric acid, carbonic acid, silicic acid, boric acid, and phosphoric acid.
- the metal salt B is preferably a salt of a cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and a nitrate ion (NO 3 ⁇ ).
- Metal salt B is preferably a water-soluble salt. By using a water-soluble metal salt B, a good surface with few defects such as scratches can be efficiently formed.
- the concentration (content) of metal salt B in the polishing composition is not particularly limited and can be appropriately set so as to achieve the desired effect depending on the purpose and manner of use of the polishing composition.
- the concentration of metal salt B (if multiple metal salts B are contained, their total concentration) may be, for example, approximately 1000 mM or less (i.e., 1 mol/L or less), 500 mM or less, or 300 mM or less.
- the concentration of metal salt B is suitably 200 mM or less, preferably 100 mM or less, more preferably 50 mM or less, and may be 30 mM or less, 20 mM or less, or 10 mM or less.
- the ratio (CB/Wx) of the concentration of the metal salt B (when a plurality of metal salts B are contained, the total concentration thereof) CB [mM] to the content of the oxidizing agent (typically potassium permanganate) (when a plurality of oxidizing agents are contained, the total content thereof) Wx [wt %] in the polishing composition (CB/Wx) is usually 0 or more, preferably 0.01 or more, more preferably 0.025 or more, and may be 0.05 or more, 0.1 or more, or 0.5 or more.
- CB/Wx may be, for example, 0.8 or more, 1.0 or more, 2.0 or more, 2.5 or more, or 3.0 or more.
- the upper limit of CB/Wx is not particularly limited, but is suitably approximately 500 or less, and may be 300 or less, preferably 200 or less, more preferably 100 or less, and even more preferably 50 or less.
- CB/Wx may be 25 or less, 20 or less, 10 or less, 5 or less, 4 or less, 3 or less, 2 or less, or 1 or less.
- CB/Wx represents the numerical value when the concentration (content) of metal salt B in the polishing composition is expressed in units of "mM”
- Wx represents the numerical value when the content of oxidizing agent in the polishing composition is expressed in units of "wt %”
- both CB and Wx are dimensionless numbers.
- the polishing composition may contain a metal salt C selected from alkaline earth metal salts.
- a metal salt C selected from alkaline earth metal salts.
- the metal salt C one type of alkaline earth metal salt may be used alone, or two or more types of alkaline earth metal salts may be used in combination. The use of the metal salt C tends to improve the polishing removal rate.
- the metal salt C preferably contains one or more of Mg, Ca, Sr, and Ba as an element belonging to the alkaline earth metals. Of these, either Ca or Sr is preferred, and Ca is more preferred.
- the type of salt in metal salt C is not particularly limited and may be an inorganic or organic acid salt.
- inorganic acid salts include salts of hydrohalic acids such as hydrochloric acid, hydrobromic acid, and hydrofluoric acid, as well as salts of nitric acid, sulfuric acid, carbonic acid, silicic acid, boric acid, and phosphoric acid.
- organic acid salts include salts of carboxylic acids such as formic acid, acetic acid, propionic acid, benzoic acid, glycine acid, butyric acid, citric acid, tartaric acid, and trifluoroacetic acid; organic sulfonic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, and toluenesulfonic acid; organic phosphonic acids such as methylphosphonic acid, benzenephosphonic acid, and toluenephosphonic acid; and organic phosphoric acids such as ethylphosphoric acid.
- carboxylic acids such as formic acid, acetic acid, propionic acid, benzoic acid, glycine acid, butyric acid, citric acid, tartaric acid, and trifluoroacetic acid
- organic sulfonic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenes
- salts of hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid are preferred, and salts of nitric acid are more preferred due to their oxidizing properties.
- the technology disclosed herein can be preferably implemented, for example, in an embodiment using an alkaline earth metal nitrate or chloride as metal salt C.
- alkaline earth metal salts that may be selected for metal salt C include chlorides such as magnesium chloride, calcium chloride, strontium chloride, and barium chloride; bromides such as magnesium bromide; fluorides such as magnesium fluoride, calcium fluoride, strontium fluoride, and barium fluoride; nitrates such as magnesium nitrate, calcium nitrate, strontium nitrate, and barium nitrate; sulfates such as magnesium sulfate, calcium sulfate, strontium sulfate, and barium sulfate; carbonates such as magnesium carbonate, calcium carbonate, strontium carbonate, and barium carbonate; carboxylates such as calcium acetate, strontium acetate, calcium benzoate, and calcium citrate; etc.
- chlorides such as magnesium chloride, calcium chloride, strontium chloride, and barium chloride
- bromides such as magnesium bromide
- fluorides such as magnesium fluoride
- the metal salt C is preferably a water-soluble salt. By using a water-soluble metal salt C, a good surface with few defects such as scratches can be efficiently formed.
- metal salt C is preferably a compound that is not oxidized by an oxidizing agent.From this viewpoint, by appropriately selecting an oxidizing agent and metal salt C, it is possible to prevent the metal salt C from being oxidized by the oxidizing agent, thereby preventing the deactivation of the oxidizing agent, and suppress the performance deterioration of the polishing composition over time (for example, the decrease in polishing removal rate, etc.).
- calcium nitrate can be mentioned as a preferred metal salt C.
- the lower limit of the concentration of metal salt C may be, for example, 0.1 mM or more, and from the perspective of appropriately exerting the effects of use of metal salt C, it is preferably 0.5 mM or more, more preferably 1 mM or more, and may be 2.5 mM or more, 5 mM or more, 10 mM or more, 20 mM or more, or 30 mM or more.
- the ratio (CC/Wx) of the concentration of the metal salt C (if a plurality of metal salts C are contained, the total concentration thereof) CC [mM] to the content of the oxidizing agent (if a plurality of oxidizing agents are contained, the total content thereof) Wx [wt%] in the polishing composition is usually 0 or more, preferably 0.01 or more, more preferably 0.025 or more, and may be 0.05 or more, 0.1 or more, or 0.5 or more.
- CC/Wx may be, for example, 0.8 or more, 1.0 or more, 2.0 or more, 2.5 or more, or 3.0 or more.
- the polishing composition may contain a combination of metal salt B and metal salt C.
- metal salt B and metal salt C have the same anion species.
- the anion species common to metal salt B and metal salt C may be, for example, nitric acid, hydrochloric acid, phosphoric acid, etc. From the viewpoint of obtaining a higher effect, a polishing composition in which metal salt B and metal salt C are all nitrates is particularly preferred.
- metal salt A, metal salt B, and metal salt C have the same anion species.
- metal salt A, metal salt B, and metal salt C are all nitrates.
- the polishing composition contains a combination of metal salt B and metal salt C
- the relationship between the concentration CB [mM] of metal salt B and the concentration CC [mM] of metal salt C in the polishing composition is not particularly limited and can be set so that the effect of using them in combination is appropriately exhibited.
- CB/CC may be in the range of 0.001 to 1000.
- CB/CC is suitably approximately 0.01 or more, and preferably 0.05 or more (e.g., 0.1 or more).
- CB/CC is suitably approximately 100 or less, preferably 50 or less, and may be 30 or less, and more preferably 25 or less (e.g., 10 or less).
- the relationship between the concentration CA [mM] of metal salt A and the concentration CC [mM] of metal salt C in the polishing composition is not particularly limited.
- CA/CC can be in the range of 0.1 to 2000.
- CA/CB is suitably approximately 0.1 or more, and may be 0.5 or more (e.g., 5 or more).
- CA/CB is suitably approximately 2000 or less, and may be 1000 or less, 500 or less, 200 or less, or 100 or less.
- the polishing composition contains abrasive grains.
- a polishing composition containing abrasive grains can achieve a higher polishing removal rate by exerting a primarily mechanical polishing action due to the abrasive grains in addition to a primarily chemical polishing action due to an oxidizing agent or the like.
- the abrasive grains can be inorganic particles, organic particles, or organic-inorganic composite particles.
- examples include abrasive grains essentially composed of oxide particles such as silica particles, alumina particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese dioxide particles, zinc oxide particles, and iron oxide particles; nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; and carbonates such as calcium carbonate and barium carbonate.
- abrasive grain may be used alone, or two or more types may be used in combination.
- oxide particles such as silica particles, alumina particles, cerium oxide particles, chromium oxide particles, zirconium oxide particles, manganese dioxide particles, and iron oxide particles are preferred because they can form a good surface.
- silica particles, alumina particles, zirconium oxide particles, chromium oxide particles, and iron oxide particles are more preferred, with silica particles and alumina particles being even more preferred, and alumina particles being particularly preferred.
- the technology disclosed herein can be applied to suitably achieve an improved polishing removal rate.
- the terms "consisting essentially of X” or “consisting essentially of X” in relation to the composition of abrasive grains mean that the proportion of X in the abrasive grains (purity of X) is 90% or more by weight. Furthermore, the proportion of X in the abrasive grains is preferably 95% or more, more preferably 97% or more, even more preferably 98% or more, for example, 99% or more.
- the average primary particle size of the abrasive grains is not particularly limited. From the viewpoint of improving the polishing removal rate, the average primary particle size of the abrasive grains can be, for example, 5 nm or more, suitably 10 nm or more, preferably 20 nm or more, or even 30 nm or more. From the viewpoint of further improving the polishing removal rate, in some embodiments, the average primary particle size of the abrasive grains may be 50 nm or more, 80 nm or more, 150 nm or more, 250 nm or more, or 350 nm or more.
- the specific surface area can be measured, for example, using a surface area measuring device manufactured by Micromeritics, product name "Flow Sorb II 2300".
- the average secondary particle diameter of abrasive grains can be measured as the volume average particle diameter (arithmetic mean diameter by volume; Mv) for particles less than 500 nm using dynamic light scattering with, for example, a Nikkiso Co., Ltd. model "UPA-UT151.” Furthermore, for particles 500 nm or larger, the volume average particle diameter can be measured using, for example, the pore electrical resistance method with a Beckman Coulter Co., Ltd. model "Multisizer 3.”
- alumina particles alumina abrasive grains
- they can be appropriately selected from various known alumina particles.
- known alumina particles include ⁇ -alumina and intermediate alumina.
- Intermediate alumina is a general term for alumina particles other than ⁇ -alumina, and specific examples include ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, and ⁇ -alumina.
- Fumed alumina typically fine alumina particles produced by high-temperature calcination of alumina salts may also be used, based on classification by production method.
- alumina known as colloidal alumina or alumina sol e.g., alumina hydrates such as boehmite
- colloidal alumina or alumina sol e.g., alumina hydrates such as boehmite
- ⁇ -alumina e.g., alumina hydrates such as boehmite
- the alumina abrasive grains in the technology disclosed herein may contain one type of such alumina particle alone or a combination of two or more types.
- the proportion of alumina particles in the total abrasive grains is preferably 70% by weight or more, more preferably 90% by weight or more, and even more preferably 95% by weight or more, and may be substantially 100% by weight.
- the particle size of the alumina abrasive grains is not particularly limited and can be selected so as to achieve the desired polishing effect.
- the average primary particle diameter of the alumina abrasive grains is preferably 50 nm or more, more preferably 80 nm or more, and may be 150 nm or more, 250 nm or more, or 300 nm or more.
- it is preferably 3 ⁇ m or less, more preferably 1 ⁇ m or less, and may be 750 nm or less, 500 nm or less, 400 nm or less, or 350 nm or less.
- the polishing composition disclosed herein may further contain abrasive grains made of a material other than alumina (hereinafter also referred to as non-alumina abrasive grains) to the extent that the effects of the present invention are not impaired.
- non-alumina abrasive grains include abrasive grains essentially composed of any of the following: oxide particles such as silica particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese oxide particles, zinc oxide particles, and iron oxide particles; nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; and carbonates such as calcium carbonate and barium carbonate.
- oxide particles such as silica particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese oxide particles, zinc oxide particles, and iron oxide particles
- nitride particles such as silicon nitride particles and boron nitride particles
- carbide particles such as silicon carbide particles and boron carbide particles
- diamond particles and carbonates such as calcium carbonate and barium carbonate.
- the content of the non-alumina abrasive grains is suitably, for example, 30% by weight or less of the total weight of the abrasive grains contained in the polishing composition, preferably 20% by weight or less, and more preferably 10% by weight or less.
- the polishing composition contains silica particles (silica abrasive grains) as abrasive grains.
- the silica abrasive grains can be appropriately selected from various known silica particles. Examples of such known silica particles include colloidal silica and dry-process silica. Of these, the use of colloidal silica is preferred. Silica abrasive grains containing colloidal silica can suitably achieve good surface precision.
- the shape (external shape) of the silica abrasive grains may be spherical or non-spherical.
- specific examples of non-spherical silica abrasive grains include peanut-shaped (i.e., peanut shell-shaped), cocoon-shaped, confetti-shaped, and rugby ball-shaped.
- the silica abrasive grains may be in the form of primary particles, or in the form of secondary particles formed by aggregation of multiple primary particles.
- silica abrasive grains in the form of primary particles and silica abrasive grains in the form of secondary particles may be present together.
- at least a portion of the silica abrasive grains are contained in the polishing composition in the form of secondary particles.
- Silica abrasive grains with an average primary particle diameter of greater than 5 nm are preferably used.
- the average primary particle diameter of the silica abrasive grains is preferably 15 nm or more, more preferably 20 nm or more, even more preferably 25 nm or more, and particularly preferably 30 nm or more.
- silica abrasive grains with a BET diameter of 12 nm or more and 80 nm or less are preferred, and silica abrasive grains with a BET diameter of 15 nm or more and 75 nm or less are preferred.
- the average secondary particle diameter of the silica abrasive grains is not particularly limited, but from the viewpoint of polishing efficiency, etc., it is preferably 20 nm or more, more preferably 50 nm or more, and even more preferably 70 nm or more. Furthermore, from the viewpoint of obtaining a higher-quality surface, the average secondary particle diameter of the silica abrasive grains is appropriately 500 nm or less, preferably 300 nm or less, more preferably 200 nm or less, even more preferably 130 nm or less, and particularly preferably 110 nm or less (e.g., 100 nm or less).
- the true specific gravity (true density) of the silica particles is preferably 1.5 or higher, more preferably 1.6 or higher, and even more preferably 1.7 or higher. Increasing the true specific gravity of silica particles tends to increase their physical polishing ability. There is no particular upper limit for the true specific gravity of silica particles, but it is typically 2.3 or lower, for example, 2.2 or lower, 2.0 or lower, or 1.9 or lower.
- the true specific gravity of silica particles can be measured using a liquid displacement method using ethanol as the displacement liquid.
- the shape (external shape) and average aspect ratio of particles can be determined, for example, by observation using an electron microscope.
- a specific procedure for determining the average aspect ratio involves, for example, using a scanning electron microscope (SEM) to extract the shapes of a predetermined number of particles (e.g., 200 particles). The smallest rectangle circumscribing the shape of each extracted particle is then drawn. Then, for the rectangle drawn for each particle shape, the length of its long side (long diameter value) is divided by the length of its short side (short diameter value) to calculate the long diameter/short diameter ratio (aspect ratio).
- the average aspect ratio can be determined by arithmetically averaging the aspect ratios of the predetermined number of particles.
- the polishing composition may further contain abrasive grains made of a material other than silica (hereinafter also referred to as non-silica abrasive grains).
- abrasive grains made of a material other than silica (hereinafter also referred to as non-silica abrasive grains).
- particles that make up such non-silica abrasive grains include particles that are essentially composed of any of the following: oxide particles such as alumina particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese oxide particles, zinc oxide particles, and iron oxide particles; nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; carbonates such as calcium carbonate and barium carbonate; etc.
- the content of the non-silica abrasive grains is suitably, for example, 30% by weight or less of the total weight of the abrasive grains contained in the polishing composition, preferably 20% by weight or less, and more preferably 10% by weight or less.
- the content of abrasive grains (e.g., alumina abrasive grains) in the polishing composition disclosed herein is suitably less than 10 wt%, advantageously less than 6 wt%, preferably less than 3 wt%, more preferably less than 2 wt%, and may be less than 1.5 wt%, 1.3 wt% or less, 1.2 wt% or less, 1.1 wt% or less, or 1.0 wt% or less.
- the content of abrasive grains in the polishing composition may be 0.00001 wt % or more, 0.0001 wt % or more, 0.001 wt % or more, 0.002 wt % or more, or 0.005 wt % or more. In some embodiments, the content of abrasive grains in the polishing composition may be 0.01 wt % or more, 0.02 wt % or more, 0.03 wt % or more, more than 0.1 wt %, more than 0.3 wt %, 0.5 wt % or more, or 0.8 wt % or more.
- the polishing composition disclosed herein contains multiple types of abrasive grains
- the content of abrasive grains in the polishing composition refers to the total content of the multiple types of abrasive grains.
- the relationship between the content of the oxidizing agent (typically potassium permanganate) and the content of the abrasive grains is not particularly limited and can be appropriately set to achieve the desired effect depending on the purpose and mode of use.
- the ratio of the content of the oxidizing agent (if a plurality of oxidizing agents are included, the total content) Wx [wt %] to the content of the abrasive grains (if a plurality of abrasive grains are included, the total content) Wp [wt %], i.e., Wx/Wp, can be, for example, approximately 0.01 or more, suitably 0.025 or more, may be 0.05 or more, 0.1 or more, 0.2 or more, or 1 or more, advantageously 1.4 or more, preferably 2.5 or more, and more preferably 3.5 or more.
- Wx/Wp the greater the contribution of chemical polishing to the contribution of mechanical polishing tends to be.
- the relationship between the concentration of metal salt A and the content of abrasive grains is not particularly limited, and can be appropriately set so as to achieve the desired effect according to the purpose of use and the mode of use.
- the ratio of the concentration CA of metal salt A (if a plurality of metal salts A are contained, the total concentration thereof) [mM] to the content Wp of abrasive grains (if a plurality of abrasive grains are contained, the total content thereof) [wt%], that is, CA/Wp can be, for example, 0.5 or more, suitably 1 or more, may be 2 or more, preferably 10 or more, more preferably 30 or more, may be 50 or more, or may be 100 or more.
- CA/Wp is larger, the contribution of chemical polishing to the contribution of mechanical polishing tends to be larger.
- CA/Wp may be 120 or more, may be 150 or more, or may be 180 or more.
- CA represents the numerical portion when the concentration of metal salt A in the polishing composition is expressed in units of "mM”
- Wp represents the numerical portion when the content of abrasive grains in the polishing composition is expressed in units of "weight %”
- both Wp and CA are dimensionless numbers.
- the relationship between the concentration of metal salt B and the content of abrasive grains is not particularly limited, and can be appropriately set so as to achieve the desired effect depending on the purpose and mode of use.
- the ratio of the concentration of metal salt B CB (if a plurality of metal salts B are contained, the total concentration thereof) [mM] to the content of abrasive grains Wp (if a plurality of abrasive grains are contained, the total content thereof) [wt%], i.e., CB/Wp, can be, for example, 0.05 or more, suitably 0.1 or more, may be 0.2 or more, preferably 1 or more, more preferably 3 or more, may be 5 or more, or may be 10 or more.
- the larger CB/Wp the greater the contribution of chemical polishing to the contribution of mechanical polishing tends to be.
- CB/Wp may be 12 or more, 15 or more, or 18 or more.
- the relationship between the concentration of metal salt C and the content of abrasive grains is not particularly limited, and can be appropriately set so as to achieve the desired effect depending on the purpose and mode of use.
- the ratio of the concentration CC of metal salt C (if a plurality of metal salts C are contained, the total concentration thereof) [mM] to the content Wp of abrasive grains (if a plurality of abrasive grains are contained, the total content thereof) [wt%], i.e., CC/Wp, can be, for example, 0.05 or more, suitably 0.1 or more, may be 0.2 or more, preferably 1 or more, more preferably 3 or more, may be 5 or more, or may be 10 or more.
- the larger CC/Wp the greater the contribution of chemical polishing to the contribution of mechanical polishing tends to be.
- CC/Wp may be 20 or more, 50 or more, 100 or more, or 300 or more.
- CC/Wp is not particularly limited, but from the viewpoint of storage stability of the polishing composition, it can be, for example, approximately 30,000 or less, or may be 5,000 or less, or may be 2,500 or less. In some embodiments, CC/Wp may be 1,000 or less, 800 or less, or 600 or less.
- CC/Wp represents the numerical portion when the concentration of metal salt B in the polishing composition is expressed in units of "mM”
- Wp represents the numerical portion when the content of abrasive grains in the polishing composition is expressed in units of "wt %”
- both CC and Wp are dimensionless numbers.
- the polishing composition disclosed herein contains water. Ion-exchanged water (deionized water), pure water, ultrapure water, distilled water, etc. can be preferably used as the water.
- the polishing composition disclosed herein may further contain, as necessary, an organic solvent (lower alcohol, lower ketone, etc.) that can be uniformly mixed with water. Generally, it is appropriate that 90% by volume or more of the solvent contained in the polishing composition is water, preferably 95% by volume or more, and more preferably 99 to 100% by volume.
- the polishing composition may contain an acid as needed for purposes such as adjusting the pH or improving the polishing removal rate.
- Both inorganic and organic acids can be used as the acid.
- inorganic acids include sulfuric acid, nitric acid, hydrochloric acid, and carbonic acid.
- organic acids include aliphatic carboxylic acids such as formic acid, acetic acid, and propionic acid, aromatic carboxylic acids such as benzoic acid and phthalic acid, citric acid, oxalic acid, tartaric acid, malic acid, maleic acid, fumaric acid, succinic acid, organic sulfonic acids, and organic phosphonic acids. These acids can be used alone or in combination of two or more.
- the amount used is not particularly limited and can be determined according to the purpose of use (e.g., pH adjustment).
- some embodiments of the polishing composition disclosed herein may be substantially acid-free.
- the polishing composition may contain a basic compound as needed for purposes such as adjusting pH or improving the polishing removal rate.
- a basic compound refers to a compound that, when added to a polishing composition, increases the pH of the composition.
- Examples of basic compounds include alkali metal hydroxides such as potassium hydroxide and sodium hydroxide; carbonates and bicarbonates such as ammonium bicarbonate, ammonium carbonate, potassium bicarbonate, potassium carbonate, sodium bicarbonate, and sodium carbonate; ammonia; quaternary ammonium compounds, such as quaternary ammonium hydroxides such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, and tetrabutylammonium hydroxide; and amines, phosphates, hydrogen phosphates, and organic acid salts.
- the basic compound may be used alone or in combination with two or more. When a basic compound is used, its amount is not particularly limited and can be adjusted depending on the purpose of use (e.g., pH adjustment). Alternatively, some embodiments of the polishing composition disclosed herein may be substantially free of a basic compound.
- the polishing composition disclosed herein may further contain, as needed, known additives that can be used in polishing compositions (for example, polishing compositions used for polishing high-hardness materials such as silicon carbide), such as chelating agents, thickeners, dispersants, surface protective agents, wetting agents, surfactants, rust inhibitors, preservatives, and antifungal agents, within the scope that does not impair the effects of the present invention.
- known additives that can be used in polishing compositions (for example, polishing compositions used for polishing high-hardness materials such as silicon carbide), such as chelating agents, thickeners, dispersants, surface protective agents, wetting agents, surfactants, rust inhibitors, preservatives, and antifungal agents, within the scope that does not impair the effects of the present invention.
- the content of the above additives may be appropriately set depending on the purpose of their addition, and detailed explanations are omitted because they do not characterize the present invention.
- the pH of the polishing composition is suitably about 1 to 12.
- the pH may be 12.0 or less, 11.0 or less, 10.0 or less, 9.0 or less, less than 9.0, 8.0 or less, less than 8.0, 7.0 or less, less than 7.0, or 6.0 or less.
- the pH of the polishing composition is preferably less than 6.0, 5.0 or less, less than 5.0, 4.0 or less, or less than 4.0.
- the pH may be, for example, 1.0 or more, 1.5 or more, 2.0 or more, or 2.5 or more.
- the method for preparing the polishing composition disclosed herein is not particularly limited.
- the components contained in the polishing composition may be mixed using a well-known mixing device such as a blade mixer, ultrasonic disperser, or homomixer.
- the manner in which these components are mixed is not particularly limited; for example, all components may be mixed at once, or they may be mixed in an appropriately set order.
- the polishing composition disclosed herein may be a single-component type or a multi-component type, such as a two-component type.
- the polishing composition may be configured such that Part A, which contains some of the components (e.g., components other than water), and Part B, which contains the remaining components, are mixed together and used to polish an object to be polished.
- the multi-component polishing composition may further contain Part C in addition to Part A and Part B. These may be stored separately before use, for example, and mixed at the time of use to prepare a single-component polishing composition. When mixing, water for dilution may also be added.
- the constituent material of the compound semiconductor substrate is not particularly limited and may be, for example, II-VI compound semiconductors such as cadmium telluride, zinc selenide, cadmium sulfide, cadmium mercury telluride, or zinc cadmium telluride; III-V compound semiconductors such as gallium nitride, gallium arsenide, gallium phosphide, indium phosphide, aluminum gallium arsenide, gallium indium arsenide, indium gallium nitride arsenide, or aluminum gallium indium phosphide; or IV-IV compound semiconductors such as silicon carbide or germanium silicide.
- the object to be polished may be composed of multiple materials selected from these.
- the polishing composition disclosed herein can be used to polish a substrate having a surface composed of a non-oxide (i.e., non-oxide) chemical semiconductor material.
- a non-oxide i.e., non-oxide
- the polishing-accelerating effect of the oxidizing agent contained in the polishing composition disclosed herein is likely to be favorably exhibited.
- Materials with a Vickers hardness of 1500 Hv or greater include silicon carbide, silicon nitride, titanium nitride, and gallium nitride.
- the object to be polished in the technology disclosed herein can have a single crystal surface of the above materials, which is mechanically and chemically stable.
- the surface of the object to be polished is preferably composed of either silicon carbide or gallium nitride, and more preferably silicon carbide.
- Silicon carbide is expected to be a compound semiconductor substrate material with low power loss and excellent heat resistance, and the practical benefit of improving productivity by increasing the polishing removal rate is particularly great.
- the technology disclosed herein can be particularly preferably applied to polishing the single crystal surface of silicon carbide.
- the above-mentioned contents (concentrations) and content (concentration) ratios for each component that may be contained in the polishing composition in the technology disclosed herein typically refer to the contents and content ratios in the polishing composition when it is actually supplied to the object to be polished (i.e., at the point of use), and can therefore be interpreted as the contents and content ratios in the polishing liquid.
- This specification provides a polishing method for polishing an object to be polished (typically, a material to be polished), and a method for manufacturing an object to be polished using the polishing method.
- the polishing method is characterized by including a step of polishing the object to be polished using the polishing composition disclosed herein.
- a preferred embodiment of the polishing method includes a step of performing preliminary polishing (preliminary polishing step) and a step of performing finish polishing (finish polishing step).
- the preliminary polishing step is a polishing step that is located immediately before the finish polishing step.
- the preliminary polishing step may be a single-stage polishing step, or may be a multi-stage polishing step consisting of two or more stages.
- the polishing composition disclosed herein can also be preferably used for polishing under processing conditions of, for example, 30 kPa or more or higher, which can increase the productivity of the target object (polished object) obtained through such polishing.
- processing pressure herein is synonymous with the polishing pressure.
- the polishing pad used in each polishing process disclosed herein is not particularly limited.
- any of nonwoven fabric, suede, and hard foam polyurethane types may be used.
- hard foam polyurethane type polishing pads may be preferably used. Note that the polishing pads used in the technology disclosed herein do not contain abrasive grains.
- the object to be polished using the method disclosed herein is typically washed after polishing. This washing can be carried out using an appropriate cleaning liquid. There are no particular restrictions on the cleaning liquid used, and any known, commonly used liquid can be selected and used as appropriate.
- the polishing method disclosed herein may include any other process in addition to the preliminary polishing process and the finish polishing process.
- Examples of such processes include a mechanical polishing process or a lapping process carried out before the preliminary polishing process.
- the mechanical polishing process involves polishing the object to be polished using a liquid in which diamond abrasive grains are dispersed in a solvent. In some preferred embodiments, the dispersion does not contain an oxidizing agent.
- the lapping process involves pressing the surface of a polishing platen, such as a cast iron platen, against the object to be polished to polish it. Therefore, a polishing pad is not used in the lapping process.
- the lapping process is typically carried out by supplying abrasive grains between the polishing platen and the object to be polished.
- the abrasive grains are typically diamond abrasive grains.
- the polishing method disclosed herein may also include an additional process before the preliminary polishing process or between the preliminary polishing process and the finish polishing process. Examples of such additional processes include a cleaning process or a polishing process.
- a method for producing a catalyst comprising: potassium permanganate as an oxidizing agent; a metal salt A; and water; wherein the metal salt A is: A salt of a cation a (excluding alkaline earth metal cations) containing a metal whose hydrated metal ion has a pKa of 7.0 or more, and an anion; and
- the permanganate of the cation a has the same or higher solubility in water at 20°C than potassium permanganate;
- the content of potassium permanganate is 5.0% by weight or more
- the polishing composition has a ratio (CA/CK) of the concentration CA [mM] of the metal salt A to the concentration CK [mM] of the potassium permanganate greater than 0.1.
- the metal salt A is a salt of the cation a and an anion selected from the group consisting of a nitrate ion, a fluoride ion, and a bicarbonate ion.
- the metal salt A is a salt of the cation a selected from potassium ion, zinc ion, lithium ion, and sodium ion and an anion selected from nitrate ion, fluoride ion, and bicarbonate ion.
- a metal salt B which is a salt of a cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and an anion.
- polishing composition according to any one of [1] to [10] above which is used for polishing a material having a Vickers hardness of 1500 Hv or more.
- polishing composition according to any one of [1] to [11] above which is used for polishing silicon carbide.
- a polishing method comprising polishing an object to be polished with the polishing composition according to any one of [1] to [12] above.
- Table 1 shows an overview of Reference Examples 1 to 3. Note that, as described below, undissolved matter was generated in the polishing composition of Reference Example 3, so the concentration (content) of the dissolved components in the composition differs from the value shown in Table 1. However, for convenience, Table 1 shows the amount based on the added amount of the raw materials used as the content.
- polishing compositions of Reference Examples 1 to 3 ⁇ -alumina abrasive grains with an average primary particle size of 300 nm were used as the alumina abrasive grains. Furthermore, no pH adjuster was used in preparing the polishing compositions of Reference Examples 1 to 3. The pH of the polishing compositions of Reference Examples 1 to 3 was all within the range of 3.7 to 3.8.
- Polishing machine Fujikoshi Machinery Industry Co., Ltd., model "RDP-500” Polishing pad: Nitta DuPont “IC-1000” (hard polyurethane) Processing pressure: 490 gf/ cm2 Platen rotation speed: 130 rpm Head rotation speed: 130 rpm Polishing liquid supply rate: 20 mL/min Polishing liquid usage method: Disposable Polishing time: 5 minutes Polishing object: 4-inch SiC wafer (conductivity type: n-type, crystal type 4H-SiC, off angle of main surface (0001) to the C-axis: 4°), 1 wafer/batch Polishing liquid temperature: 23°C
- the polishing composition of Reference Example 3 contained undissolved matter, so the polishing composition was passed through a polypropylene mesh with 100 ⁇ m openings to remove the undissolved matter, and the resulting liquid (filtrate) was used as the polishing liquid.
- the polishing pad used had its polishing surface brush-dressed for 5 minutes, then diamond-dressed for 3 minutes, and then brush-dressed for another 5 minutes.
- the brush-dressing and diamond-dressing processes were performed before the polishing process.
- ⁇ Experiment 2> ⁇ Preparation of Polishing Composition> (Comparative Example 1) Alumina abrasive grains, potassium permanganate as an oxidizing agent, sodium nitrate as metal salt A, aluminum nitrate, calcium nitrate, and deionized water were mixed and stirred at room temperature at 500 rpm using a stirrer to prepare a polishing composition containing 0.1% alumina abrasive grains, 7.5% potassium permanganate, 10 mM aluminum nitrate, and 10 mM calcium nitrate, and containing sodium nitrate at a molar content ratio (CA/CK) to potassium permanganate of 0.1.
- CA/CK molar content ratio
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Abstract
Description
本発明は、研磨用組成物に関する。本出願は、2024年3月28日に出願された日本国特許出願2024-53232号に基づく優先権を主張しており、その出願の全内容は本明細書中に参照として組み入れられている。 The present invention relates to a polishing composition. This application claims priority to Japanese Patent Application No. 2024-53232, filed March 28, 2024, the entire contents of which are incorporated herein by reference.
金属や半金属、非金属、その酸化物等の材料の表面に対して、研磨用組成物を用いた研磨が行われている。例えば、炭化ケイ素、炭化ホウ素、炭化タングステン、窒化ケイ素、窒化チタン、窒化ガリウム等の化合物半導体材料により構成された表面は、その表面と研磨定盤との間にダイヤモンド砥粒を供給して行う研磨(ラッピング)によって加工される。しかし、ダイヤモンド砥粒を用いるラッピングでは、スクラッチや打痕の発生、残存等による欠陥や歪みが生じやすい。そこで、ダイヤモンド砥粒を用いたラッピングの後に、あるいは当該ラッピングに代えて、研磨パッドと研磨用組成物を用いる研磨(ポリシング)を行うことが検討されている。この種の従来技術を開示する文献として、特許文献1が挙げられる。 Abrasive compositions are used to polish the surfaces of materials such as metals, semi-metals, non-metals, and their oxides. For example, surfaces made of compound semiconductor materials such as silicon carbide, boron carbide, tungsten carbide, silicon nitride, titanium nitride, and gallium nitride are processed by polishing (lapping) using diamond abrasive grains supplied between the surface and a polishing table. However, lapping using diamond abrasive grains is prone to defects and distortion due to the generation and persistence of scratches and dents. Therefore, polishing (polishing) using a polishing pad and abrasive composition after lapping with diamond abrasive grains, or instead of lapping, is being considered. Patent Document 1 is an example of a document disclosing this type of prior art.
一般に、製造効率や費用効果の観点から、研磨対象物の研磨における研磨除去速度は実用上十分に大きいことが望まれる。しかし、例えば炭化ケイ素等のように高硬度材料からなる研磨対象物の研磨では、硬度が低い研磨対象物に比べて研磨除去速度を向上させることは容易ではない。研磨除去速度を向上させるためには、物理的な研磨作用を奏する砥粒を用いることの他に、研磨対象面を化学的に変質させて脆弱にさせることが有効である。かかる効果を期待して、研磨用組成物には酸化剤を含有させることがある。例えば特許文献1では、砥粒と水と過マンガン酸カリウム等の各種酸化剤とを含む研磨用組成物によって、タングステンや銅を研磨して研磨除去速度を向上させることに取り組んでいる。 In general, from the standpoint of manufacturing efficiency and cost-effectiveness, it is desirable that the polishing removal rate when polishing an object be sufficiently high for practical use. However, when polishing an object made of a high-hardness material such as silicon carbide, it is not as easy to improve the polishing removal rate compared to polishing an object with a low hardness. In order to improve the polishing removal rate, in addition to using abrasive grains that exert a physical polishing action, it is also effective to chemically modify the surface to be polished to make it weaker. In anticipation of this effect, polishing compositions sometimes contain oxidizing agents. For example, Patent Document 1 addresses improving the polishing removal rate by polishing tungsten or copper with a polishing composition containing abrasive grains, water, and various oxidizing agents such as potassium permanganate.
研磨除去速度をより向上させるためには、研磨用組成物に含まれる酸化剤の濃度を高くすることが有効であると考えられる。しかしながら、従来この分野で用いられる酸化剤である過マンガン酸カリウムは、水に対する溶解性があまり高くないため、研磨用組成物における過マンガン酸カリウムの濃度を向上させることには限界があった。 Increasing the concentration of the oxidizing agent contained in the polishing composition is thought to be effective in further improving the polishing removal rate. However, potassium permanganate, the oxidizing agent conventionally used in this field, does not have very high solubility in water, so there have been limits to how much the concentration of potassium permanganate in polishing compositions can be increased.
本発明は、かかる事情に鑑みてなされたものであって、研磨用組成物における過マンガン酸カリウムの溶解性を改善することを通じて、研磨対象物に対して優れた研磨除去速度を示し得る研磨用組成物を提供することを目的とする。 The present invention was made in consideration of these circumstances, and aims to provide a polishing composition that can exhibit an excellent polishing removal rate for the object to be polished by improving the solubility of potassium permanganate in the polishing composition.
本発明者らは、過マンガン酸カリウムを含む研磨用組成物に対して、特定の金属塩Aをさらに含ませることにより、過マンガン酸カリウムの溶解性が改善し、研磨用組成物における過マンガン酸カリウムの濃度(含有量)が向上し得ることを見出した。 The inventors have discovered that by further adding a specific metal salt A to a polishing composition containing potassium permanganate, the solubility of potassium permanganate is improved, and the concentration (content) of potassium permanganate in the polishing composition can be increased.
本明細書により提供される研磨用組成物は、酸化剤としての過マンガン酸カリウムと、金属塩Aと、水と、を含む。ここで上記金属塩Aは、以下の(i)および(ii)の条件を満たす。
(i)水和金属イオンのpKaが7.0以上である金属を含むカチオンa(但し、アルカリ土類金属カチオンを除く)と、アニオンとの塩である。
(ii)上記カチオンaの過マンガン酸塩が、過マンガン酸カリウムに比べて、20℃での水に対する溶解度が同じであるかあるいは大きい。
また、上記研磨用組成物における上記過マンガン酸カリウムの含有量は5.0重量%以上である。さらに、上記研磨用組成物における上記過マンガン酸カリウムの濃度(モル濃度)CK[mM]に対する上記金属塩Aの濃度(モル濃度)CA[mM]の比(CA/CK)は0.1より大きい。
かかる構成によると、研磨用組成物における過マンガン酸カリウムの濃度(または「含有量」。以下同じ。)を高めることができ、研磨対象物に対する研磨除去速度を向上させ得る研磨用組成物を得ることができる。
The polishing composition provided herein contains potassium permanganate as an oxidizing agent, a metal salt A, and water, wherein the metal salt A satisfies the following conditions (i) and (ii):
(i) A salt of a cation a containing a metal whose hydrated metal ion has a pKa of 7.0 or more (excluding alkaline earth metal cations) and an anion.
(ii) The permanganate of the above cation a has the same or higher solubility in water at 20° C. than potassium permanganate.
The polishing composition contains 5.0 wt % or more of potassium permanganate, and the ratio (CA/CK) of the concentration (molar concentration) CA [mM] of the metal salt A to the concentration (molar concentration) CK [mM] of the potassium permanganate in the polishing composition is greater than 0.1.
According to this configuration, the concentration (or "content"; the same applies below) of potassium permanganate in the polishing composition can be increased, and a polishing composition can be obtained that can improve the polishing removal rate for the object to be polished.
いくつかの態様において、上記金属塩Aは、上記カチオンaと、硝酸イオン、フッ化物イオンおよび重炭酸イオンから選択されるアニオンとの塩である。かかる金属塩Aを用いると、研磨用組成物における過マンガン酸カリウムの濃度を向上させやすい。 In some embodiments, the metal salt A is a salt of the cation a and an anion selected from nitrate ions, fluoride ions, and bicarbonate ions. Use of such a metal salt A makes it easier to increase the concentration of potassium permanganate in the polishing composition.
いくつかの態様において、上記研磨用組成物は、水和金属イオンのpKaが7.0未満である金属を含むカチオンbと、アニオンとの塩である金属塩Bをさらに含む。上記金属塩Bを用いることにより、研磨対象物の研磨において、研磨用組成物のpH変動が抑制されて研磨除去速度が安定しやすい。いくつかの好ましい態様において、上記金属塩Bは、水和金属イオンのpKaが7.0未満である金属を含むカチオンbと、硝酸イオンとの塩である。 In some embodiments, the polishing composition further contains metal salt B, which is a salt of cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and an anion. By using metal salt B, pH fluctuations in the polishing composition are suppressed during polishing of the object to be polished, making it easier to stabilize the polishing removal rate. In some preferred embodiments, metal salt B is a salt of cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and a nitrate ion.
いくつかの態様において、上記研磨用組成物は、アルカリ土類金属塩から選択される金属塩Cをさらに含む。上記金属塩Cを用いることにより、研磨除去速度が向上する傾向にある。いくつかの好ましい態様において、上記金属塩Cは、アルカリ土類金属カチオンと、硝酸イオンとの塩である。 In some embodiments, the polishing composition further contains a metal salt C selected from alkaline earth metal salts. Use of the metal salt C tends to improve the polishing removal rate. In some preferred embodiments, the metal salt C is a salt of an alkaline earth metal cation and a nitrate ion.
いくつかの態様において、上記研磨用組成物は、さらに砥粒を含む。砥粒の使用により研磨除去速度を向上させ得る。 In some embodiments, the polishing composition further contains abrasive grains. The use of abrasive grains can improve the polishing removal rate.
いくつかの態様において、上記研磨用組成物のpHは1.0以上6.0未満である。かかるpH領域において、ここに開示される研磨用組成物は、高い研磨除去速度を示しやすい。 In some embodiments, the pH of the polishing composition is 1.0 or greater and less than 6.0. In this pH range, the polishing composition disclosed herein tends to exhibit a high polishing removal rate.
ここに開示される研磨用組成物は、例えば、ビッカース硬度1500Hv以上の材料の研磨に用いられる。このような高硬度材料の研磨において、ここに開示される技術による効果は好ましく発揮され得る。いくつかの態様において、上記ビッカース硬度1500Hv以上の材料は非酸化物(すなわち、酸化物ではない化合物)である。非酸化物の研磨対象材料の研磨では、ここに開示される研磨用組成物による研磨除去速度向上効果が好適に発揮されやすい。 The polishing composition disclosed herein is used, for example, for polishing materials with a Vickers hardness of 1500 Hv or greater. The effects of the technology disclosed herein can be favorably exhibited when polishing such high-hardness materials. In some embodiments, the material with a Vickers hardness of 1500 Hv or greater is a non-oxide (i.e., a compound that is not an oxide). When polishing non-oxide materials, the polishing composition disclosed herein is likely to favorably exhibit its effect of improving the polishing removal rate.
ここに開示される研磨用組成物は、例えば、炭化ケイ素の研磨に用いられる。炭化ケイ素の研磨において、ここに開示される技術による効果は好ましく発揮され得る。 The polishing composition disclosed herein is used, for example, for polishing silicon carbide. The effects of the technology disclosed herein can be effectively achieved when polishing silicon carbide.
この明細書によると、さらに、研磨対象物の研磨方法が提供される。その研磨方法は、ここに開示されるいずれかの研磨用組成物を用いて研磨対象物を研磨することを含む。かかる研磨方法によると、たとえ高硬度材料から構成された研磨対象物を研磨する場合であっても、研磨除去速度を高めることができる。このことによって、上記研磨方法による研磨を経て得られる目的物(研磨物、例えば炭化ケイ素基板等の化合物半導体基板)の生産性を高めることができる。 The specification also provides a method for polishing an object to be polished. The polishing method includes polishing the object to be polished using any of the polishing compositions disclosed herein. This polishing method can increase the polishing removal rate, even when polishing an object made of a high-hardness material. This increases the productivity of the object (polished object, for example, a compound semiconductor substrate such as a silicon carbide substrate) obtained through polishing using the polishing method.
以下、本発明の好適な実施形態を説明する。なお、本明細書において特に言及している事項以外の事柄であって本発明の実施に必要な事柄は、当該分野における従来技術に基づく当業者の設計事項として把握され得る。本発明は、本明細書に開示されている内容と当該分野における技術常識とに基づいて実施することができる。 The following describes preferred embodiments of the present invention. It should be noted that matters necessary for implementing the present invention other than those specifically mentioned in this specification can be understood as design matters for a person skilled in the art based on the prior art in the relevant field. The present invention can be implemented based on the contents disclosed in this specification and common technical knowledge in the relevant field.
<研磨用組成物>
(酸化剤)
ここに開示される研磨用組成物は、酸化剤を含む。酸化剤は、研磨対象材料(例えば、炭化ケイ素等のような高硬度の非酸化物材料)の硬度を低下させ、該材料を脆弱にすることに有効である。このため、酸化剤は、研磨対象材料のポリシングにおいて、研磨除去速度を向上させる効果を発揮し得る。本明細書において、酸化剤とは他の物質を酸化する物質であって、後述する金属塩A、金属塩Bおよび金属塩C以外のものを指す。
<Polishing composition>
(oxidizing agent)
The polishing composition disclosed herein contains an oxidizing agent. The oxidizing agent is effective in reducing the hardness of the material to be polished (e.g., a hard non-oxide material such as silicon carbide) and weakening the material. Therefore, the oxidizing agent can be effective in improving the removal rate when polishing the material to be polished. In this specification, the oxidizing agent refers to a substance that oxidizes other substances, and refers to a substance other than metal salt A, metal salt B, and metal salt C described below.
ここに開示される研磨用組成物は、酸化剤として過マンガン酸カリウムを含有する。一般に、過マンガン酸カリウムの水に対する溶解性には制限があり、高濃度で研磨用組成物に含ませることは容易ではない。しかしここに開示される研磨用組成物の構成によると、過マンガン酸カリウムの水への溶解性が改善し、研磨用組成物における過マンガン酸カリウムの含有量は向上する傾向にある。 The polishing composition disclosed herein contains potassium permanganate as an oxidizing agent. Generally, the solubility of potassium permanganate in water is limited, and it is not easy to include it in a polishing composition at a high concentration. However, the configuration of the polishing composition disclosed herein improves the solubility of potassium permanganate in water, and the potassium permanganate content in the polishing composition tends to increase.
いくつかの態様において、上記研磨用組成物における過マンガン酸カリウムの含有量は、5.0重量%以上である。研磨用組成物における過マンガン酸カリウムの濃度が高くなると、過マンガン酸カリウムにより研磨対象面を化学的に変質(酸化)させる効果が促進されて、研磨対象物の研磨における研磨除去速度の向上が実現し得る。より高い研磨除去速度を実現しやすくする観点から、いくつかの態様において、過マンガン酸カリウムの含有量は、5.2重量%以上(例えば5.5重量%以上)であることが好ましく、より好ましくは6重量%以上であり、さらに好ましくは6.5重量%以上であり、6.8重量%以上でもよく、7重量%以上でもよく、7.5重量%以上でもよい。過マンガン酸カリウムの含有量の上限は特に制限されないが、過マンガン酸カリウム以外の成分(例えば砥粒)の含有量を確保する観点からは、凡そ15重量%以下とすることが適当であり、12.5重量%以下でもよく、10重量%以下でもよく、9重量%以下でもよく、8重量%以下でもよい。過マンガン酸カリウムの含有量を低減することは、研磨後に残留し得るカリウムに起因する欠陥の発生を低減させる観点からも有利となり得る。 In some embodiments, the content of potassium permanganate in the polishing composition is 5.0% by weight or more. Increasing the concentration of potassium permanganate in the polishing composition promotes the effect of chemically altering (oxidizing) the surface to be polished by potassium permanganate, thereby improving the polishing removal rate when polishing the object to be polished. To facilitate achieving a higher polishing removal rate, in some embodiments, the content of potassium permanganate is preferably 5.2% by weight or more (e.g., 5.5% by weight or more), more preferably 6% by weight or more, even more preferably 6.5% by weight or more, and may be 6.8% by weight or more, 7% by weight or more, or 7.5% by weight or more. While there is no particular upper limit for the content of potassium permanganate, from the viewpoint of ensuring the content of components other than potassium permanganate (e.g., abrasive grains), it is appropriate to set it to approximately 15% by weight or less, and it may be 12.5% by weight or less, 10% by weight or less, 9% by weight or less, or 8% by weight or less. Reducing the potassium permanganate content can also be advantageous in terms of reducing the occurrence of defects caused by potassium that may remain after polishing.
ここに開示される研磨用組成物は、過マンガン酸カリウム以外の酸化剤(以下、「他の酸化剤」ともいう。)をさらに含んでもよく、含まなくてもよい。他の酸化剤の選択肢となり得る化合物の具体例としては、過酸化水素等の過酸化物;過マンガン酸、その塩であって過マンガン酸カリウム以外の過マンガン酸塩(例えば過マンガン酸ナトリウム)等の過マンガン酸類;過ヨウ素酸、その塩である過ヨウ素酸ナトリウム、過ヨウ素酸カリウム等の過ヨウ素酸類;ヨウ素酸、その塩であるヨウ素酸アンモニウム等のヨウ素酸類;臭素酸、その塩である臭素酸カリウム等の臭素酸類;鉄酸、その塩である鉄酸カリウム等の鉄酸類;過クロム酸、クロム酸、その塩であるクロム酸カリウム、二クロム酸、その塩である二クロム酸カリウム等の、クロム酸類や二クロム酸類;バナジン酸、その塩であるバナジン酸アンモニウム、バナジン酸ナトリウム、バナジン酸カリウム等のバナジン酸類;過ルテニウム酸またはその塩等のルテニウム酸類;過モリブテン酸、モリブデン酸、その塩であるモリブデン酸アンモニウム、モリブデン酸二ナトリウム等のモリブデン酸類;過レニウム酸またはその塩等のレニウム酸類;過タングステン酸、タングステン酸、その塩であるタングステン酸二ナトリウム等のタングステン酸類;ペルオキソ一硫酸、ペルオキソ二硫酸等の過硫酸、その塩である過硫酸アンモニウム、過硫酸カリウム等の過硫酸類;塩素酸やその塩、過塩素酸、その塩である過塩素酸カリウム等の、塩素酸類や過塩素酸類;過オスミウム酸、オスミウム酸等のオスミウム酸類;過セレン酸、セレン酸等のセレン酸類;硝酸セリウムアンモニウム;が挙げられる。他の酸化剤としては、このような化合物の1種または2種以上を組み合わせて用いることができる。いくつかの態様では、研磨用組成物の性能安定性(例えば、長期保存による劣化防止)等の観点から、他の酸化剤は無機化合物であることが好ましい。 The polishing composition disclosed herein may or may not further contain an oxidizing agent other than potassium permanganate (hereinafter also referred to as "other oxidizing agent"). Specific examples of compounds that can be selected as other oxidizing agents include peroxides such as hydrogen peroxide; permanganates such as permanganic acid and its salts, such as permanganates other than potassium permanganate (e.g., sodium permanganate); periodic acids such as periodic acid and its salts, such as sodium periodate and potassium periodate; iodic acids such as iodic acid and its salt, such as ammonium iodate; bromic acids such as bromic acid and its salt, such as potassium bromate; ferric acids such as ferric acid and its salt, such as potassium ferrate; chromic acids and dichromates such as perchromic acid, chromic acid and its salt, such as potassium chromate; dichromic acid and its salt, such as potassium dichromate; vanadic acid and its salt, such as ammonium vanadate, sodium vanadate, and vanadic acid. Examples of other oxidizing agents include vanadates such as potassium; ruthenic acids such as perruthenic acid or its salts; molybdic acids such as permolybdic acid, molybdic acid, and their salts such as ammonium molybdate and disodium molybdate; rhenic acids such as perrhenic acid or its salts; tungstic acids such as pertungstic acid, tungstic acid, and their salts such as disodium tungstate; persulfates such as peroxomonosulfuric acid and peroxodisulfuric acid, and their salts such as ammonium persulfate and potassium persulfate; chloric acids and perchloric acids such as chloric acid and its salts, perchloric acid, and its salt potassium perchlorate; osmic acids such as perosmic acid and osmic acid; selenic acids such as perselenic acid and selenic acid; and cerium ammonium nitrate. These compounds may be used alone or in combination. In some embodiments, the other oxidizing agent is preferably an inorganic compound from the viewpoint of the performance stability of the polishing composition (e.g., prevention of deterioration due to long-term storage).
ここに開示される研磨用組成物は、他の酸化剤として、アルカリ金属イオンから選択されるカチオンと、遷移金属オキソ酸イオンから選択されるアニオンと、の塩である複合金属酸化物を含んでもよい。上記複合金属酸化物は、例えば炭化ケイ素等の高硬度材料の硬度を低下させ、該材料を脆弱にすることに有効である。上記複合金属酸化物は、1種を単独でまたは2種以上を組み合わせて用いることができる。上記複合遷移金属酸化物における遷移金属オキソ酸イオンの具体例としては、過マンガン酸イオン、鉄酸イオン、クロム酸イオン、二クロム酸イオン、バナジン酸イオン、ルテニウム酸イオン、モリブデン酸イオン、レニウム酸イオン、タングステン酸イオン等が挙げられる。これらのうち、周期表の第4周期遷移金属元素のオキソ酸がより好ましい。周期表の第4周期遷移金属元素の好適例としては、Fe、Mn、Cr、V、Tiが挙げられる。なかでも、Fe、Mn、Crがより好ましく、Mnがさらに好ましい。上記複合遷移金属酸化物におけるアルカリ金属イオンは、Na+であることが好ましい。いくつかの態様において、他の酸化剤として過マンガン酸ナトリウムを含んでもよい。 The polishing composition disclosed herein may contain, as another oxidizing agent, a complex metal oxide, which is a salt of a cation selected from alkali metal ions and an anion selected from transition metal oxoacid ions. The complex metal oxide is effective in reducing the hardness of high-hardness materials, such as silicon carbide, and thereby weakening the materials. The complex metal oxides may be used singly or in combination of two or more. Specific examples of the transition metal oxoacid ions in the complex transition metal oxide include permanganate ions, ferrate ions, chromate ions, dichromate ions, vanadate ions, ruthenate ions, molybdate ions, rhenate ions, and tungstate ions. Of these, oxoacids of fourth-period transition metal elements in the periodic table are more preferred. Suitable examples of fourth-period transition metal elements in the periodic table include Fe, Mn, Cr, V, and Ti. Among these, Fe, Mn, and Cr are more preferred, with Mn being even more preferred. The alkali metal ion in the complex transition metal oxide is preferably Na + . In some embodiments, other oxidizing agents may include sodium permanganate.
なお、酸化剤として用いられる化合物が塩(例えば、過マンガン酸塩)である場合、該化合物は、研磨用組成物中においてイオンの状態で存在していてもよい。 In addition, when the compound used as the oxidizing agent is a salt (e.g., permanganate), the compound may be present in the polishing composition in an ionic state.
(金属塩A)
ここに開示される研磨用組成物は以下の(i)および(ii)の条件を満たす塩である金属塩Aを含む。
(i)水和金属イオンのpKaが7.0以上である金属を含むカチオンaと、アニオンとの塩である。ただし、アルカリ土類金属カチオンは上記カチオンaに含まれない。
(ii)上記カチオンaの過マンガン酸塩が、過マンガン酸カリウムに比べて、20℃での水に対する溶解度が同じかあるいは大きい。
(Metal Salt A)
The polishing composition disclosed herein contains a metal salt A, which is a salt that satisfies the following conditions (i) and (ii):
(i) A salt of a cation a containing a metal whose hydrated metal ion has a pKa of 7.0 or more, and an anion, provided that alkaline earth metal cations are not included in the above cation a.
(ii) The permanganate of the above cation a has the same or higher solubility in water at 20° C. than potassium permanganate.
このように、水和金属イオンのpKaが7.0以上である金属を含むカチオンaであって、該カチオンaの過マンガン酸塩の20℃での水に対する溶解度が過マンガン酸カリウムの該溶解度に比べて同じかあるいは大きいカチオンaと、アニオンとの塩である金属塩Aによると、過マンガン酸カリウムとともに用いられて、過マンガン酸カリウムの溶解性が改善する傾向にある。金属塩Aは、1種を単独でまたは2種以上を組み合わせて用いることができる。 In this way, metal salt A, which is a salt of an anion and cation a containing a metal whose hydrated metal ion has a pKa of 7.0 or higher, and in which the solubility of the permanganate of said cation a in water at 20°C is the same as or greater than that of potassium permanganate, tends to improve the solubility of potassium permanganate when used together with potassium permanganate. Metal salt A can be used alone or in combination of two or more types.
過マンガン酸カリウムと比べて、水への溶解度が同じかあるいは大きい過マンガン酸塩を形成し得るカチオンaとしては、Na+、Li+、Zn2+、K+等が挙げられるが、これらに限定されない。過マンガン酸カリウムと比べて、水への溶解度が同じかあるいは大きい過マンガン酸塩を形成し得るカチオンaと、アニオンとの塩である金属塩Aによると、水中に過マンガン酸カリウムとともに含有されたときに、過マンガン酸カリウムの溶解性を向上させる働きをする傾向にある。 Examples of cation a capable of forming a permanganate having the same or greater solubility in water as potassium permanganate include, but are not limited to, Na + , Li + , Zn 2+ , K + , etc. Metal salt A, which is a salt of an anion and cation a capable of forming a permanganate having the same or greater solubility in water as potassium permanganate, tends to improve the solubility of potassium permanganate when contained in water together with potassium permanganate.
いくつかの態様において、カチオンaに含まれる金属の水和金属イオンのpKaは7.5以上であり、8.0以上であってもよく、8.5以上でもよく、9.0以上でもよく、9.5以上でもよく、10.0以上でもよく、10.5以上でもよく、11.0以上でもよく、11.5以上でもよく、12.0以上でもよく、12.5以上でもよく、13.0以上でもよく、13.5以上でもよい。 In some embodiments, the pKa of the hydrated metal ion of the metal contained in cation a is 7.5 or greater, and may be 8.0 or greater, 8.5 or greater, 9.0 or greater, 9.5 or greater, 10.0 or greater, 10.5 or greater, 11.0 or greater, 11.5 or greater, 12.0 or greater, 12.5 or greater, 13.0 or greater, or 13.5 or greater.
カチオンaに含まれる金属の水和金属イオンのpKaの上限は、特に限定されない。いくつかの態様において、カチオンaに含まれる金属の水和金属イオンのpKaは、凡そ15以下であることが適当であり、例えば14.8以下でもよく、14.5以下でもよい。 There is no particular upper limit to the pKa of the hydrated metal ion of the metal contained in cation a. In some embodiments, the pKa of the hydrated metal ion of the metal contained in cation a is suitably approximately 15 or less, and may be, for example, 14.8 or less, or 14.5 or less.
水和金属イオンのpKaが7.0以上である金属カチオンとしては、「Inorganic Chemistry, GARY WULFBERG, University Science Books, 2000, p.59, Table 2.2 “Hydrolysis Constants for Metal Cations”」等に記載される通り、K+(水和金属イオンのpKaが14.5)、Na+(水和金属イオンのpKaが14.2)、Li+(水和金属イオンのpKaが13.6)、Zn2+(水和金属イオンのpKaが9.0)等が挙げられるが、これらに限定されない。 Examples of metal cations whose hydrated metal ions have a pKa of 7.0 or higher include, but are not limited to, K + (whose hydrated metal ion has a pKa of 14.5), Na + (whose hydrated metal ion has a pKa of 14.2), Li + (whose hydrated metal ion has a pKa of 13.6), and Zn 2+ (whose hydrated metal ion has a pKa of 9.0), as described in "Inorganic Chemistry, GARY WULFBERG, University Science Books, 2000, p. 59 , Table 2.2 "Hydrolysis Constants for Metal Cations"".
金属塩Aは、1価カチオンとアニオンとの塩であってもよく、2価以上の多価カチオンとアニオンとの塩であってもよく、これらの塩の組み合わせであってもよい。いくつかの好ましい態様において、金属塩Aは、1価カチオンとアニオンとの塩および2価カチオンとアニオンとの塩から選択される1種または2種以上である。いくつかの態様において、金属塩Aは、1価カチオンとアニオンとの塩である。 Metal salt A may be a salt of a monovalent cation and an anion, a salt of a divalent or higher polyvalent cation and an anion, or a combination of these salts. In some preferred embodiments, metal salt A is one or more salts selected from salts of a monovalent cation and an anion and salts of a divalent cation and an anion. In some embodiments, metal salt A is a salt of a monovalent cation and an anion.
金属塩Aの添加により、金属塩Aとともに用いられる過マンガン酸カリウムの水への溶解性が向上する理由については、特に限定されるものではないが、例えば以下のように考えることができる。すなわち、水中に過マンガン酸カリウムと金属塩Aがともに溶解している環境において、過マンガン酸カリウム由来のカリウムイオンと、金属塩A由来のカチオンaとの間でイオン交換(カチオン交換)が発生する。ここで、カチオンaの過マンガン酸塩の水への溶解度が高いと、上記イオン交換の進行に伴い、過マンガン酸カリウムの溶解が促進されると考えられる。 The reason why the addition of metal salt A improves the solubility of potassium permanganate used in conjunction with metal salt A in water is not particularly limited, but can be thought of as follows, for example. In other words, in an environment where potassium permanganate and metal salt A are both dissolved in water, ion exchange (cation exchange) occurs between potassium ions derived from the potassium permanganate and cation a derived from metal salt A. Here, if the solubility of cation a in permanganate is high in water, it is thought that the dissolution of potassium permanganate is promoted as the above-mentioned ion exchange progresses.
いくつかの態様において、金属塩Aは、無機酸塩であってもよく、有機酸塩であってもよい。無機酸塩の例としては、塩酸、臭化水素酸、フッ化水素酸等のハロゲン化水素酸や、塩化物、臭化物、フッ化物等のハロゲン化物、硝酸、硫酸、炭酸、重炭酸(炭酸水素)、ケイ酸、ホウ酸、リン酸等の塩が挙げられる。有機酸塩の例としては、ギ酸、酢酸、プロピオン酸、安息香酸、グリシン酸、酪酸、クエン酸、酒石酸、トリフルオロ酢酸等のカルボン酸;メタンスルホン酸、トリフルオロメタンスルホン酸、ベンゼンスルホン酸、トルエンスルホン酸等の有機スルホン酸;メチルホスホン酸、ベンゼンホスホン酸、トルエンホスホン酸等の有機ホスホン酸;エチルリン酸等の有機リン酸;等の塩が挙げられる。なかでも、塩酸、硝酸、硫酸、リン酸、重炭酸の塩が好ましく、酸化性を有することから硝酸の塩がより好ましい。 In some embodiments, metal salt A may be an inorganic acid salt or an organic acid salt. Examples of inorganic acid salts include salts of hydrohalic acids such as hydrochloric acid, hydrobromic acid, and hydrofluoric acid; halides such as chlorides, bromides, and fluorides; nitric acid, sulfuric acid, carbonic acid, bicarbonate (hydrogencarbonate), silicic acid, boric acid, and phosphoric acid. Examples of organic acid salts include salts of carboxylic acids such as formic acid, acetic acid, propionic acid, benzoic acid, glycine acid, butyric acid, citric acid, tartaric acid, and trifluoroacetic acid; organic sulfonic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, and toluenesulfonic acid; organic phosphonic acids such as methylphosphonic acid, benzenephosphonic acid, and toluenephosphonic acid; and organic phosphoric acids such as ethylphosphoric acid. Among these, salts of hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, and bicarbonate are preferred, and salts of nitric acid are more preferred due to their oxidizing properties.
金属塩Aは、好ましくは水溶性の塩である。水溶性の金属塩Aを用いることにより、スクラッチ等の欠陥の少ない良好な表面を効率よく形成し得る。 Metal salt A is preferably a water-soluble salt. By using a water-soluble metal salt A, a good surface with few defects such as scratches can be efficiently formed.
過マンガン酸カリウムの溶解性向上をより良く発揮させる観点から、研磨用組成物における金属塩Aの濃度(複数の金属塩Aを含む場合には、それらの合計濃度)CA[mM]と、過マンガン酸カリウムの濃度CK[mM]との比(CA/CK)は、0.1より大きいことが好ましい。過マンガン酸カリウムの含有量をより向上させる観点から、いくつかの態様において、CA/CKは、0.2以上でもよく、0.3以上でもよく、0.4以上でもよく、0.5以上でよく、0.8以上でもよい。CA/CKの上限は特に限定されないが、酸化剤としての過マンガン酸カリウムの含有量を確保する観点から、概ね50以下であることが適当であり、10以下でもよく、7以下でもよく、5以下でもよく、4以下でもよく、3以下でもよく、2.5以下でもよく、2以下でもよく、1以下でもよい。このような金属塩Aと過マンガン酸カリウムのモル基準の濃度比(CA/CK)において、金属塩Aによる過マンガン酸カリウムの溶解性の向上効果は好ましく発揮され得る。 From the viewpoint of better improving the solubility of potassium permanganate, the ratio (CA/CK) of the concentration of metal salt A in the polishing composition (when multiple metal salts A are contained, their total concentration) CA [mM] to the concentration of potassium permanganate CK [mM] is preferably greater than 0.1. From the viewpoint of further improving the content of potassium permanganate, in some embodiments, CA/CK may be 0.2 or more, 0.3 or more, 0.4 or more, 0.5 or more, or 0.8 or more. There are no particular limitations on the upper limit of CA/CK, but from the viewpoint of ensuring the content of potassium permanganate as an oxidizing agent, it is appropriate that it be approximately 50 or less, and it may also be 10 or less, 7 or less, 5 or less, 4 or less, 3 or less, 2.5 or less, 2 or less, or 1 or less. At this molar concentration ratio (CA/CK) of metal salt A to potassium permanganate, the effect of metal salt A in improving the solubility of potassium permanganate can be favorably exhibited.
研磨用組成物における金属塩Aの濃度(含有量)は、特に限定されない。いくつかの態様において、研磨用組成物における過マンガン酸カリウムの濃度を好適に向上させる観点から、研磨用組成物における金属塩Aの濃度(複数の金属塩Aを含む場合には、それらの合計濃度)は120mM以上(例えば130mM以上)とすることが好ましく、より好ましくは150mM以上、さらに好ましくは190mM以上である。いくつかの態様において、研磨用組成物における金属塩Aの濃度は、250mM以上でもよく、400mM以上でもよく、500mM以上でもよく、600mM以上でもよく、700mM以上でもよく、800mM以上でもよい。研磨用組成物における金属塩Aの濃度の上限は特に限定されない。酸化剤等、他の有効成分の含有量を確保して研磨除去速度の低下を抑制する観点からは、研磨用組成物における金属塩Aの濃度(複数の金属塩Aを含む場合には、それらの合計濃度)は、通常3000mM以下とすることが適当であり、2500mM以下でもよい。いくつかの態様において、研磨用組成物における金属塩Aの濃度は2000mM以下でもよく、1500mM以下でもよく、1000mM以下でもよく、800mM以下でもよく、600mM以下でもよく、500mM以下でもよく、300mM以下でもよい。 The concentration (content) of metal salt A in the polishing composition is not particularly limited. In some embodiments, from the viewpoint of suitably increasing the concentration of potassium permanganate in the polishing composition, the concentration of metal salt A in the polishing composition (if multiple metal salts A are contained, their total concentration) is preferably 120 mM or more (e.g., 130 mM or more), more preferably 150 mM or more, and even more preferably 190 mM or more. In some embodiments, the concentration of metal salt A in the polishing composition may be 250 mM or more, 400 mM or more, 500 mM or more, 600 mM or more, 700 mM or more, or 800 mM or more. The upper limit of the concentration of metal salt A in the polishing composition is not particularly limited. From the viewpoint of ensuring the content of other active ingredients such as an oxidizing agent and suppressing a decrease in the polishing removal rate, the concentration of metal salt A in the polishing composition (when multiple metal salts A are contained, their total concentration) is typically 3000 mM or less, and may be 2500 mM or less. In some embodiments, the concentration of metal salt A in the polishing composition may be 2000 mM or less, 1500 mM or less, 1000 mM or less, 800 mM or less, 600 mM or less, 500 mM or less, or 300 mM or less.
(金属塩B)
ここに開示される研磨用組成物は、水和金属イオンのpKaが7.0未満である金属を含むカチオンbと、アニオンとで構成される塩である金属塩Bをさらに含んでもよい。このようなカチオンとアニオンとの塩である金属塩Bは、水中で水和金属カチオンを形成し、その水和金属カチオンは配位水上のプロトンが着脱平衡にあることからpH緩衝剤として作用し、経時による研磨用組成物の性能劣化を抑制しやすい。かかる観点から、金属塩Bとしては、水和金属イオンのpKaが、例えば7.0未満である、または6.0以下である金属を含むカチオンと、アニオンとの塩を好ましく採用し得る。水和金属イオンのpKaが6.0以下である金属を含むカチオンとしては、例えば、前出の「Inorganic Chemistry, GARY WULFBERG, University Science Books, 2000, p.59, Table 2.2 “Hydrolysis Constants for Metal Cations”」等に記載される通り、Al3+(水和金属イオンのpKaが5.0)、Ga3+(水和金属イオンのpKaが2.6)、In3+(水和金属イオンのpKaが4.0)、ZrO2+およびZr4+(水和金属イオンのpKaが-0.3)が挙げられるが、これらに限定されない。金属塩Bは、1種を単独でまたは2種以上を組み合わせて用いることができる。
(Metal Salt B)
The polishing composition disclosed herein may further comprise a metal salt B, which is a salt composed of a cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and an anion. Such a salt of a cation and an anion, the metal salt B, forms a hydrated metal cation in water, and the hydrated metal cation acts as a pH buffer because the protons on the coordinated water are in adsorption/desorption equilibrium, and thus is likely to suppress deterioration of the performance of the polishing composition over time. From this viewpoint, a salt of a cation containing a metal whose hydrated metal ion has a pKa of, for example, less than 7.0 or 6.0 or less, and an anion can be preferably used as the metal salt B. Examples of cations containing metals whose hydrated metal ions have a pKa of 6.0 or less include, but are not limited to, Al 3+ (whose hydrated metal ion has a pKa of 5.0), Ga 3+ (whose hydrated metal ion has a pKa of 2.6), In 3+ (whose hydrated metal ion has a pKa of 4.0), ZrO 2+ and Zr 4+ (whose hydrated metal ion has a pKa of -0.3), as described in the aforementioned "Inorganic Chemistry, GARY WULFBERG, University Science Books, 2000, p. 59, Table 2.2 "Hydrolysis Constants for Metal Cations". Metal salt B can be used singly or in combination of two or more.
いくつかの好ましい態様において、金属塩Bは、貧金属、すなわち周期表の第13~16族に属する金属を含むカチオンと、アニオンとの塩から選択される塩である。上記貧金属としては、周期表の第13~15族に属するものが好ましく、第13~14族に属するものがより好ましく、また、周期表の第3~5周期に属するものが好ましく、第3~4周期に属するものがより好ましく、第3周期に属する貧金属、すなわちアルミニウムが特に好ましい。 In some preferred embodiments, metal salt B is a salt selected from salts of a cation containing a poor metal, i.e., a metal belonging to Groups 13 to 16 of the periodic table, and an anion. The poor metal is preferably one belonging to Groups 13 to 15 of the periodic table, more preferably one belonging to Groups 13 to 14, and also preferably one belonging to Periods 3 to 5 of the periodic table, more preferably one belonging to Periods 3 and 4, with a poor metal belonging to Period 3, i.e., aluminum, being particularly preferred.
金属塩Bにおける塩の種類は特に限定されず、無機酸塩であっても有機酸塩であってもよい。無機酸塩の例としては、塩酸、臭化水素酸、フッ化水素酸等のハロゲン化水素酸や、硝酸、硫酸、炭酸、ケイ酸、ホウ酸、リン酸等の塩が挙げられる。有機酸塩の例としては、ギ酸、酢酸、プロピオン酸、安息香酸、グリシン酸、酪酸、クエン酸、酒石酸、トリフルオロ酢酸等のカルボン酸;メタンスルホン酸、トリフルオロメタンスルホン酸、ベンゼンスルホン酸、トルエンスルホン酸等の有機スルホン酸;メチルホスホン酸、ベンゼンホスホン酸、トルエンホスホン酸等の有機ホスホン酸;エチルリン酸等の有機リン酸;等の塩が挙げられる。なかでも、塩酸、硝酸、硫酸、リン酸の塩が好ましく、塩酸、硝酸の塩がより好ましい。いくつかの態様において、金属塩Bは、水和金属イオンのpKaが7.0未満である金属を含むカチオンbと、硝酸イオン(NO3 -)との塩であることが好ましい。ここに開示される技術は、例えば、金属塩Bとして、Al3+、Ga3+、In3+、ZrO2+またはZr4+のいずれかのカチオンと、硝酸イオン(NO3 -)または塩化物イオン(Cl-)との塩を用いる態様で好ましく実施され得る。 The type of salt in the metal salt B is not particularly limited, and may be an inorganic acid salt or an organic acid salt. Examples of inorganic acid salts include salts of hydrohalic acids such as hydrochloric acid, hydrobromic acid, and hydrofluoric acid, as well as salts of nitric acid, sulfuric acid, carbonic acid, silicic acid, boric acid, and phosphoric acid. Examples of organic acid salts include salts of carboxylic acids such as formic acid, acetic acid, propionic acid, benzoic acid, glycine acid, butyric acid, citric acid, tartaric acid, and trifluoroacetic acid; organic sulfonic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, and toluenesulfonic acid; organic phosphonic acids such as methylphosphonic acid, benzenephosphonic acid, and toluenephosphonic acid; and organic phosphoric acids such as ethylphosphoric acid. Among these, salts of hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid are preferred, and salts of hydrochloric acid and nitric acid are more preferred. In some embodiments, the metal salt B is preferably a salt of a cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and a nitrate ion (NO 3 − ). The technology disclosed herein can be preferably implemented, for example, in an embodiment using, as metal salt B, a salt of a cation selected from Al 3+ , Ga 3+ , In 3+ , ZrO 2+ , and Zr 4+ and a nitrate ion (NO 3 − ) or a chloride ion (Cl − ).
金属塩Bは、酸化剤によって酸化されない化合物であることが好ましい。かかる観点から酸化剤および金属塩Bを適切に選択することにより、金属塩Bが酸化剤で酸化されることによる該酸化剤の失活を防ぎ、経時による研磨用組成物の性能劣化(例えば、研磨除去速度の低下等)を抑制することができる。かかる観点から、好ましい金属塩Bとして硝酸アルミニウム、塩化アルミニウム等が例示される。なかでも、硝酸塩は酸化性を有することから、特に好ましい金属塩Bとして硝酸アルミニウムが例示される。金属塩Bは、前述の金属塩Aや後述する金属塩Cと併用することで、研磨除去速度を向上させ得る。 Metal salt B is preferably a compound that is not oxidized by an oxidizing agent. From this perspective, by appropriately selecting the oxidizing agent and metal salt B, it is possible to prevent deactivation of the oxidizing agent due to oxidation of metal salt B by the oxidizing agent, and to suppress deterioration of the performance of the polishing composition over time (e.g., a decrease in the polishing removal rate). From this perspective, examples of preferred metal salts B include aluminum nitrate and aluminum chloride. Of these, aluminum nitrate is a particularly preferred example of metal salt B, as nitrates have oxidizing properties. Metal salt B can improve the polishing removal rate by being used in combination with the aforementioned metal salt A or the later-described metal salt C.
金属塩Bは、好ましくは水溶性の塩である。水溶性の金属塩Bを用いることにより、スクラッチ等の欠陥の少ない良好な表面を効率よく形成し得る。 Metal salt B is preferably a water-soluble salt. By using a water-soluble metal salt B, a good surface with few defects such as scratches can be efficiently formed.
研磨用組成物が金属塩Bを含む場合において、研磨用組成物における金属塩Bの濃度(含有量)は、特に限定されず、該研磨用組成物の使用目的や使用態様に応じて、所望の効果が達成されるように適切に設定し得る。金属塩Bの濃度(複数の金属塩Bを含む場合には、それらの合計濃度)は、例えば凡そ1000mM以下(すなわち、1モル/L以下)であってよく、500mM以下でもよく、300mM以下でもよい。いくつかの態様において、金属塩Bの濃度は、200mM以下とすることが適当であり、100mM以下とすることが好ましく、50mM以下とすることがより好ましく、30mM以下でもよく、20mM以下でもよく、10mM以下でもよい。研磨用組成物が金属塩Bを含む場合において、金属塩Bの濃度の下限は、例えば0.1mM以上であってよく、金属塩Bの使用効果を適切に発揮する観点から1mM以上とすることが有利であり、5mM以上とすることが好ましく、10mM以上(例えば15mM以上)とすることがより好ましく、18mM以上であってもよく、20mM以上であってもよく、30mM以上であってもよい。 When the polishing composition contains metal salt B, the concentration (content) of metal salt B in the polishing composition is not particularly limited and can be appropriately set so as to achieve the desired effect depending on the purpose and manner of use of the polishing composition. The concentration of metal salt B (if multiple metal salts B are contained, their total concentration) may be, for example, approximately 1000 mM or less (i.e., 1 mol/L or less), 500 mM or less, or 300 mM or less. In some embodiments, the concentration of metal salt B is suitably 200 mM or less, preferably 100 mM or less, more preferably 50 mM or less, and may be 30 mM or less, 20 mM or less, or 10 mM or less. When the polishing composition contains metal salt B, the lower limit of the concentration of metal salt B may be, for example, 0.1 mM or more; from the perspective of properly exerting the effects of use of metal salt B, it is advantageous to set it to 1 mM or more, preferably 5 mM or more, more preferably 10 mM or more (e.g., 15 mM or more), and may be 18 mM or more, 20 mM or more, or 30 mM or more.
研磨用組成物が金属塩Bを含む場合において、特に限定されるものではないが、酸化剤を含む研磨用組成物に金属塩Bを含有させることによる効果をより良く発揮させる観点から、研磨用組成物における金属塩Bの濃度(複数の金属塩Bを含む場合には、それらの合計濃度)CB[mM]と、酸化剤(典型的には過マンガン酸カリウム)の含有量(複数の酸化剤を含む場合には、それらの合計含有量)Wx[重量%]との比(CB/Wx)は、通常0以上であり、好ましくは0.01以上、より好ましくは0.025以上であり、0.05以上でもよく、0.1以上でもよく、0.5以上でもよい。いくつかの態様において、CB/Wxは、例えば0.8以上であってよく、1.0以上でもよく、2.0以上でもよく、2.5以上でもよく、3.0以上でもよい。CB/Wxの上限は特に限定されないが、概ね500以下であることが適当であり、300以下でもよく、好ましくは200以下でもよく、より好ましくは100以下であり、さらに好ましくは50以下である。いくつかの好ましい態様において、CB/Wxは、25以下でもよく、20以下でもよく、10以下でもよく、5以下でもよく、4以下でもよく、3以下でもよく、2以下でもよく、1以下でもよい。
なお、上記「CB/Wx」において、「CB」とは研磨用組成物における金属塩Bの濃度(含有量)を「mM」の単位で表した場合の数値部分、「Wx」とは研磨用組成物における酸化剤の含有量を「重量%」の単位で表した場合の数値部分を表しており、CBおよびWxはいずれも無次元数である。
When the polishing composition contains a metal salt B, the ratio (CB/Wx) of the concentration of the metal salt B (when a plurality of metal salts B are contained, the total concentration thereof) CB [mM] to the content of the oxidizing agent (typically potassium permanganate) (when a plurality of oxidizing agents are contained, the total content thereof) Wx [wt %] in the polishing composition (CB/Wx) is usually 0 or more, preferably 0.01 or more, more preferably 0.025 or more, and may be 0.05 or more, 0.1 or more, or 0.5 or more. In some embodiments, CB/Wx may be, for example, 0.8 or more, 1.0 or more, 2.0 or more, 2.5 or more, or 3.0 or more. The upper limit of CB/Wx is not particularly limited, but is suitably approximately 500 or less, and may be 300 or less, preferably 200 or less, more preferably 100 or less, and even more preferably 50 or less. In some preferred embodiments, CB/Wx may be 25 or less, 20 or less, 10 or less, 5 or less, 4 or less, 3 or less, 2 or less, or 1 or less.
In the above "CB/Wx,""CB" represents the numerical value when the concentration (content) of metal salt B in the polishing composition is expressed in units of "mM," and "Wx" represents the numerical value when the content of oxidizing agent in the polishing composition is expressed in units of "wt %," and both CB and Wx are dimensionless numbers.
研磨用組成物が金属塩Bを含む場合において、研磨用組成物における金属塩Aの濃度CA[mM]と金属塩Bの濃度CB[mM]との関係は、特に限定されない。例えば、CA/CBは、0.1~2000の範囲であり得る。研磨除去速度向上の観点から、いくつかの態様において、CA/CBは、凡そ0.1以上であることが適当であり、0.5以上であってもよく、10以上でもよい。また、CA/CBは、凡そ2000以下であることが適当であり、1000以下であってもよく、500以下でもよく、300以下でもよく、200以下でもよく、100以下でもよい。 When the polishing composition contains metal salt B, the relationship between the concentration CA [mM] of metal salt A and the concentration CB [mM] of metal salt B in the polishing composition is not particularly limited. For example, CA/CB can be in the range of 0.1 to 2000. From the viewpoint of improving the polishing removal rate, in some embodiments, CA/CB is suitably approximately 0.1 or greater, and may be 0.5 or greater, or 10 or greater. Furthermore, CA/CB is suitably approximately 2000 or less, and may be 1000 or less, 500 or less, 300 or less, 200 or less, or 100 or less.
(金属塩C)
いくつかの好ましい態様において、研磨用組成物は、アルカリ土類金属塩から選択される金属塩Cを含み得る。金属塩Cとしては、1種のアルカリ土類金属塩を単独で用いてもよく、2種以上のアルカリ土類金属塩を組み合わせて用いてもよい。金属塩Cを用いると、研磨除去速度が向上しやすい。金属塩Cは、アルカリ土類金属に属する元素として、Mg、Ca、Sr、Baのうちのいずれか1種または2種以上を含むことが好ましい。なかでもCa、Srのうちのいずれかが好ましく、Caがより好ましい。
(Metal Salt C)
In some preferred embodiments, the polishing composition may contain a metal salt C selected from alkaline earth metal salts. As the metal salt C, one type of alkaline earth metal salt may be used alone, or two or more types of alkaline earth metal salts may be used in combination. The use of the metal salt C tends to improve the polishing removal rate. The metal salt C preferably contains one or more of Mg, Ca, Sr, and Ba as an element belonging to the alkaline earth metals. Of these, either Ca or Sr is preferred, and Ca is more preferred.
金属塩Cにおける塩の種類は特に限定されず、無機酸塩であっても有機酸塩であってもよい。無機酸塩の例としては、塩酸、臭化水素酸、フッ化水素酸等のハロゲン化水素酸や、硝酸、硫酸、炭酸、ケイ酸、ホウ酸、リン酸等の塩が挙げられる。有機酸塩の例としては、ギ酸、酢酸、プロピオン酸、安息香酸、グリシン酸、酪酸、クエン酸、酒石酸、トリフルオロ酢酸等のカルボン酸;メタンスルホン酸、トリフルオロメタンスルホン酸、ベンゼンスルホン酸、トルエンスルホン酸等の有機スルホン酸;メチルホスホン酸、ベンゼンホスホン酸、トルエンホスホン酸等の有機ホスホン酸;エチルリン酸等の有機リン酸;等の塩が挙げられる。なかでも、塩酸、硝酸、硫酸、リン酸の塩が好ましく、酸化性を有することから硝酸の塩がより好ましい。ここに開示される技術は、例えば、金属塩Cとしてアルカリ土類金属の硝酸塩または塩化物を用いる態様で好ましく実施され得る。 The type of salt in metal salt C is not particularly limited and may be an inorganic or organic acid salt. Examples of inorganic acid salts include salts of hydrohalic acids such as hydrochloric acid, hydrobromic acid, and hydrofluoric acid, as well as salts of nitric acid, sulfuric acid, carbonic acid, silicic acid, boric acid, and phosphoric acid. Examples of organic acid salts include salts of carboxylic acids such as formic acid, acetic acid, propionic acid, benzoic acid, glycine acid, butyric acid, citric acid, tartaric acid, and trifluoroacetic acid; organic sulfonic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, and toluenesulfonic acid; organic phosphonic acids such as methylphosphonic acid, benzenephosphonic acid, and toluenephosphonic acid; and organic phosphoric acids such as ethylphosphoric acid. Among these, salts of hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid are preferred, and salts of nitric acid are more preferred due to their oxidizing properties. The technology disclosed herein can be preferably implemented, for example, in an embodiment using an alkaline earth metal nitrate or chloride as metal salt C.
金属塩Cの選択肢となり得るアルカリ土類金属塩の具体例としては、塩化マグネシウム、塩化カルシウム、塩化ストロンチウム、塩化バリウム等の塩化物;臭化マグネシウム等の臭化物;フッ化マグネシウム、フッ化カルシウム、フッ化ストロンチウム、フッ化バリウム等のフッ化物;硝酸マグネシウム、硝酸カルシウム、硝酸ストロンチウム、硝酸バリウム等の硝酸塩;硫酸マグネシウム、硫酸カルシウム、硫酸ストロンチウム、硫酸バリウム等の硫酸塩;炭酸マグネシウム、炭酸カルシウム、炭酸ストロンチウム、炭酸バリウム等の炭酸塩;酢酸カルシウム、酢酸ストロンチウム、安息香酸カルシウム、クエン酸カルシウム等のカルボン酸塩;等が挙げられる。 Specific examples of alkaline earth metal salts that may be selected for metal salt C include chlorides such as magnesium chloride, calcium chloride, strontium chloride, and barium chloride; bromides such as magnesium bromide; fluorides such as magnesium fluoride, calcium fluoride, strontium fluoride, and barium fluoride; nitrates such as magnesium nitrate, calcium nitrate, strontium nitrate, and barium nitrate; sulfates such as magnesium sulfate, calcium sulfate, strontium sulfate, and barium sulfate; carbonates such as magnesium carbonate, calcium carbonate, strontium carbonate, and barium carbonate; carboxylates such as calcium acetate, strontium acetate, calcium benzoate, and calcium citrate; etc.
金属塩Cは、好ましくは水溶性の塩である。水溶性の金属塩Cを用いることにより、スクラッチ等の欠陥の少ない良好な表面を効率よく形成し得る。
また、金属塩Cは、酸化剤によって酸化されない化合物であることが好ましい。かかる観点から酸化剤および金属塩Cを適切に選択することにより、金属塩Cが酸化剤で酸化されることによる該酸化剤の失活を防ぎ、経時による研磨用組成物の性能劣化(例えば、研磨除去速度の低下等)を抑制することができる。かかる観点から、好ましい金属塩Cとして硝酸カルシウムが挙げられる。
The metal salt C is preferably a water-soluble salt. By using a water-soluble metal salt C, a good surface with few defects such as scratches can be efficiently formed.
In addition, metal salt C is preferably a compound that is not oxidized by an oxidizing agent.From this viewpoint, by appropriately selecting an oxidizing agent and metal salt C, it is possible to prevent the metal salt C from being oxidized by the oxidizing agent, thereby preventing the deactivation of the oxidizing agent, and suppress the performance deterioration of the polishing composition over time (for example, the decrease in polishing removal rate, etc.).From this viewpoint, calcium nitrate can be mentioned as a preferred metal salt C.
研磨用組成物が金属塩Cを含む場合において、研磨用組成物における金属塩Cの濃度(含有量)は、特に限定されず、該研磨用組成物の使用目的や使用態様に応じて、所望の効果が達成されるように適切に設定し得る。金属塩Cの濃度は、例えば凡そ1000mM以下(すなわち、1モル/L以下)であってよく、500mM以下でもよく、300mM以下でもよい。いくつかの態様において、金属塩Cの濃度は、200mM以下とすることが適当であり、100mM以下とすることが好ましく、50mM以下とすることがより好ましく、30mM以下でもよく、20mM以下でもよく、10mM以下でもよい。金属塩Cの濃度の下限は、例えば0.1mM以上であってよく、金属塩Cの使用効果を適切に発揮する観点から0.5mM以上とすることが好ましく、1mM以上とすることがより好ましく、2.5mM以上でもよく、5mM以上でもよく、10mM以上でもよく、20mM以上でもよく、30mM以上でもよい。 When the polishing composition contains metal salt C, the concentration (content) of metal salt C in the polishing composition is not particularly limited and can be appropriately set so as to achieve the desired effect depending on the purpose and manner of use of the polishing composition. The concentration of metal salt C may be, for example, approximately 1000 mM or less (i.e., 1 mol/L or less), 500 mM or less, or 300 mM or less. In some embodiments, the concentration of metal salt C is suitably 200 mM or less, preferably 100 mM or less, more preferably 50 mM or less, and may be 30 mM or less, 20 mM or less, or 10 mM or less. The lower limit of the concentration of metal salt C may be, for example, 0.1 mM or more, and from the perspective of appropriately exerting the effects of use of metal salt C, it is preferably 0.5 mM or more, more preferably 1 mM or more, and may be 2.5 mM or more, 5 mM or more, 10 mM or more, 20 mM or more, or 30 mM or more.
研磨用組成物が金属塩Cを含む場合において、特に限定されるものではないが、酸化剤を含む研磨用組成物に金属塩Cを含有させることによる効果をより良く発揮させる観点から、研磨用組成物における金属塩Cの濃度(複数の金属塩Cを含む場合には、それらの合計濃度)CC[mM]と、酸化剤の含有量(複数の酸化剤を含む場合には、それらの合計含有量)Wx[重量%]との比(CC/Wx)は、通常0以上であり、好ましくは0.01以上、より好ましくは0.025以上であり、0.05以上でもよく、0.1以上でもよく、0.5以上でもよい。いくつかの態様において、CC/Wxは、例えば0.8以上であってよく、1.0以上でもよく、2.0以上でもよく、2.5以上でもよく、3.0以上でもよい。CC/Wxの上限は特に限定されないが、例えば300以下とすることができ、概ね100以下であることが適当であり、好ましくは75以下でもよく、より好ましくは50以下であり、さらに好ましくは25以下である。いくつかの好ましい態様において、CC/Wxは、20以下でもよく、10以下でもよく、5以下でもよく、4以下でもよく、3以下でもよく、2以下でもよく、1以下でもよい。
なお、上記「CC/Wx」において、「CC」とは研磨用組成物における金属塩Cの濃度(含有量)を「mM」の単位で表した場合の数値部分、「Wx」とは研磨用組成物における酸化剤の含有量を「重量%」の単位で表した場合の数値部分を表しており、CCおよびWxはいずれも無次元数である。
When the polishing composition contains a metal salt C, the ratio (CC/Wx) of the concentration of the metal salt C (if a plurality of metal salts C are contained, the total concentration thereof) CC [mM] to the content of the oxidizing agent (if a plurality of oxidizing agents are contained, the total content thereof) Wx [wt%] in the polishing composition is usually 0 or more, preferably 0.01 or more, more preferably 0.025 or more, and may be 0.05 or more, 0.1 or more, or 0.5 or more. In some embodiments, CC/Wx may be, for example, 0.8 or more, 1.0 or more, 2.0 or more, 2.5 or more, or 3.0 or more. The upper limit of CC/Wx is not particularly limited, but can be, for example, 300 or less, suitably approximately 100 or less, preferably 75 or less, more preferably 50 or less, and even more preferably 25 or less. In some preferred embodiments, CC/Wx may be 20 or less, 10 or less, 5 or less, 4 or less, 3 or less, 2 or less, or 1 or less.
In the above "CC/Wx,""CC" represents the numerical value when the concentration (content) of metal salt C in the polishing composition is expressed in units of "mM," and "Wx" represents the numerical value when the content of oxidizing agent in the polishing composition is expressed in units of "wt %," and both CC and Wx are dimensionless numbers.
いくつかの好ましい態様において、研磨用組成物は金属塩Bおよび金属塩Cを組み合わせて含んでもよい。金属塩Bと金属塩Cとを組み合わせて含む場合におけるいくつかの好ましい態様において、金属塩Bおよび金属塩Cは、それらのアニオン種が同一である。金属塩Bおよび金属塩Cに共通するアニオン種は、例えば硝酸、塩酸、リン酸等であり得る。より高い効果を得る観点から、金属塩Bおよび金属塩Cがいずれも硝酸塩である研磨用組成物が特に好ましい。いくつかの好ましい態様において、金属塩A、金属塩Bおよび金属塩Cは、互いにアニオン種が同一である。いくつかの態様において、金属塩A、金属塩Bおよび金属塩Cはいずれも硝酸塩である。 In some preferred embodiments, the polishing composition may contain a combination of metal salt B and metal salt C. In some preferred embodiments when a combination of metal salt B and metal salt C is contained, metal salt B and metal salt C have the same anion species. The anion species common to metal salt B and metal salt C may be, for example, nitric acid, hydrochloric acid, phosphoric acid, etc. From the viewpoint of obtaining a higher effect, a polishing composition in which metal salt B and metal salt C are all nitrates is particularly preferred. In some preferred embodiments, metal salt A, metal salt B, and metal salt C have the same anion species. In some embodiments, metal salt A, metal salt B, and metal salt C are all nitrates.
研磨用組成物が金属塩Bと金属塩Cとを組み合わせて含む場合、研磨用組成物における金属塩Bの濃度CB[mM]と金属塩Cの濃度CC[mM]との関係は、特に限定されず、これらを併用することによる効果が適切に発揮されるように設定することができる。例えば、CB/CCは、0.001~1000の範囲であり得る。研磨除去速度向上の観点から、いくつかの態様において、CB/CCは、凡そ0.01以上であることが適当であり、0.05以上(例えば0.1以上)であることが好ましい。また、CB/CCは、凡そ100以下であることが適当であり、50以下であることが好ましく、30以下であってもよく、25以下(例えば10以下)であることがより好ましい。 When the polishing composition contains a combination of metal salt B and metal salt C, the relationship between the concentration CB [mM] of metal salt B and the concentration CC [mM] of metal salt C in the polishing composition is not particularly limited and can be set so that the effect of using them in combination is appropriately exhibited. For example, CB/CC may be in the range of 0.001 to 1000. From the viewpoint of improving the polishing removal rate, in some embodiments, CB/CC is suitably approximately 0.01 or more, and preferably 0.05 or more (e.g., 0.1 or more). Furthermore, CB/CC is suitably approximately 100 or less, preferably 50 or less, and may be 30 or less, and more preferably 25 or less (e.g., 10 or less).
研磨用組成物が金属塩Cを含む場合において、研磨用組成物における金属塩Aの濃度CA[mM]と金属塩Cの濃度CC[mM]との関係は、特に限定されない。例えば、CA/CCは、0.1~2000の範囲であり得る。研磨除去速度向上の観点から、いくつかの態様において、CA/CBは、凡そ0.1以上であることが適当であり、0.5以上(例えば5以上)であってもよい。また、CA/CBは、凡そ2000以下であることが適当であり、1000以下であってもよく、500以下でもよく、200以下でもよく、100以下でもよい。 When the polishing composition contains metal salt C, the relationship between the concentration CA [mM] of metal salt A and the concentration CC [mM] of metal salt C in the polishing composition is not particularly limited. For example, CA/CC can be in the range of 0.1 to 2000. From the viewpoint of improving the polishing removal rate, in some embodiments, CA/CB is suitably approximately 0.1 or more, and may be 0.5 or more (e.g., 5 or more). Furthermore, CA/CB is suitably approximately 2000 or less, and may be 1000 or less, 500 or less, 200 or less, or 100 or less.
(砥粒)
ここに開示される技術のいくつかの態様では、上記研磨用組成物は砥粒を含む。砥粒を含む研磨用組成物によると、酸化剤等による主に化学的な研磨作用に加えて、砥粒による主に機械的な研磨作用が発揮されることにより、より高い研磨除去速度が実現され得る。
(abrasive grains)
In some embodiments of the presently disclosed technology, the polishing composition contains abrasive grains. A polishing composition containing abrasive grains can achieve a higher polishing removal rate by exerting a primarily mechanical polishing action due to the abrasive grains in addition to a primarily chemical polishing action due to an oxidizing agent or the like.
砥粒の材質や性状は特に制限されない。例えば、砥粒は無機粒子、有機粒子および有機無機複合粒子のいずれかであり得る。例えば、シリカ粒子、アルミナ粒子、酸化セリウム粒子、酸化クロム粒子、二酸化チタン粒子、酸化ジルコニウム粒子、酸化マグネシウム粒子、二酸化マンガン粒子、酸化亜鉛粒子、酸化鉄粒子等の酸化物粒子;窒化ケイ素粒子、窒化ホウ素粒子等の窒化物粒子;炭化ケイ素粒子、炭化ホウ素粒子等の炭化物粒子;ダイヤモンド粒子;炭酸カルシウムや炭酸バリウム等の炭酸塩;等のいずれかから実質的に構成される砥粒が挙げられる。砥粒は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。なかでも、シリカ粒子、アルミナ粒子、酸化セリウム粒子、酸化クロム粒子、酸化ジルコニウム粒子、二酸化マンガン粒子、酸化鉄粒子等の酸化物粒子は、良好な表面を形成し得るので好ましい。そのなかでも、シリカ粒子、アルミナ粒子、酸化ジルコニウム粒子、酸化クロム粒子、酸化鉄粒子がより好ましく、シリカ粒子、アルミナ粒子がさらに好ましく、アルミナ粒子が特に好ましい。砥粒としてアルミナ粒子を用いる態様において、ここに開示される技術を適用して研磨除去速度の向上効果が好適に発揮され得る。 The material and properties of the abrasive grains are not particularly limited. For example, the abrasive grains can be inorganic particles, organic particles, or organic-inorganic composite particles. Examples include abrasive grains essentially composed of oxide particles such as silica particles, alumina particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese dioxide particles, zinc oxide particles, and iron oxide particles; nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; and carbonates such as calcium carbonate and barium carbonate. One type of abrasive grain may be used alone, or two or more types may be used in combination. Among these, oxide particles such as silica particles, alumina particles, cerium oxide particles, chromium oxide particles, zirconium oxide particles, manganese dioxide particles, and iron oxide particles are preferred because they can form a good surface. Among these, silica particles, alumina particles, zirconium oxide particles, chromium oxide particles, and iron oxide particles are more preferred, with silica particles and alumina particles being even more preferred, and alumina particles being particularly preferred. In embodiments using alumina particles as abrasive grains, the technology disclosed herein can be applied to suitably achieve an improved polishing removal rate.
なお、本明細書において、砥粒の組成について「実質的にXからなる」または「実質的にXから構成される」とは、当該砥粒に占めるXの割合(Xの純度)が、重量基準で90%以上であることをいう。また、上記砥粒に占めるXの割合は、95%以上が好ましく、97%以上がより好ましく、98%以上がさらに好ましく、例えば99%以上である。 In this specification, the terms "consisting essentially of X" or "consisting essentially of X" in relation to the composition of abrasive grains mean that the proportion of X in the abrasive grains (purity of X) is 90% or more by weight. Furthermore, the proportion of X in the abrasive grains is preferably 95% or more, more preferably 97% or more, even more preferably 98% or more, for example, 99% or more.
砥粒の平均一次粒子径は、特に限定されない。研磨除去速度向上の観点から、砥粒の平均一次粒子径は、例えば5nm以上とすることができ、10nm以上が適当であり、好ましくは20nm以上であり、30nm以上であってもよい。研磨除去速度のさらなる向上の観点から、いくつかの態様において、砥粒の平均一次粒子径は、50nm以上でもよく、80nm以上でもよく、150nm以上でもよく、250nm以上でもよく、350nm以上でもよい。また、研磨後の面品質等の観点から、砥粒の平均一次粒子径は、例えば5μm以下とすることができ、3μm以下であることが好ましく、1μm以下であることがより好ましく、750nm以下でもよく、500nm以下でもよい。研磨後のさらなる面品質向上等の観点から、いくつかの態様において、砥粒の平均一次粒子径は、350nm以下でもよく、180nm以下でもよく、85nm以下でもよく、50nm以下でもよい。 The average primary particle size of the abrasive grains is not particularly limited. From the viewpoint of improving the polishing removal rate, the average primary particle size of the abrasive grains can be, for example, 5 nm or more, suitably 10 nm or more, preferably 20 nm or more, or even 30 nm or more. From the viewpoint of further improving the polishing removal rate, in some embodiments, the average primary particle size of the abrasive grains may be 50 nm or more, 80 nm or more, 150 nm or more, 250 nm or more, or 350 nm or more. Furthermore, from the viewpoint of surface quality after polishing, the average primary particle size of the abrasive grains can be, for example, 5 μm or less, preferably 3 μm or less, more preferably 1 μm or less, or may be 750 nm or less, or may be 500 nm or less. From the viewpoint of further improving surface quality after polishing, in some embodiments, the average primary particle size of the abrasive grains may be 350 nm or less, 180 nm or less, 85 nm or less, or 50 nm or less.
なお、本明細書において平均一次粒子径とは、BET法により測定される比表面積(BET値)から、平均一次粒子径(nm)=6000/(真密度(g/cm3)×BET値(m2/g))の式により算出される粒子径(BET粒子径)をいう。上記比表面積は、例えば、マイクロメリテックス社製の表面積測定装置、商品名「Flow Sorb II 2300」を用いて測定することができる。 In this specification, the average primary particle size refers to the particle size (BET particle size) calculated from the specific surface area (BET value) measured by the BET method using the formula: average primary particle size (nm) = 6000/(true density (g/ cm3 ) x BET value ( m2 /g)). The specific surface area can be measured, for example, using a surface area measuring device manufactured by Micromeritics, product name "Flow Sorb II 2300".
砥粒の平均二次粒子径は、例えば10nm以上であってよく、研磨除去速度を高めやすくする観点から、好ましくは50nm以上、より好ましくは100nm以上であり、250nm以上でもよく、400nm以上でもよい。砥粒の平均二次粒子径の上限は、単位重量当たりの個数を充分に確保する観点から、凡そ10μm以下とすることが適当である。また、研磨後の面品質等の観点から、上記平均二次粒子径は、好ましくは5μm以下、より好ましくは3μm以下、例えば1μm以下である。研磨後のさらなる面品質向上の観点から、いくつかの態様において、砥粒の平均二次粒子径は、600nm以下でもよく、300nm以下でもよく、170nm以下でもよく、100nm以下でもよい。 The average secondary particle diameter of the abrasive grains may be, for example, 10 nm or more, and from the viewpoint of easily increasing the polishing removal rate, it is preferably 50 nm or more, more preferably 100 nm or more, and may be 250 nm or more, or 400 nm or more. The upper limit of the average secondary particle diameter of the abrasive grains is appropriately set to approximately 10 μm or less, from the viewpoint of ensuring a sufficient number per unit weight. Furthermore, from the viewpoint of surface quality after polishing, the average secondary particle diameter is preferably 5 μm or less, more preferably 3 μm or less, for example 1 μm or less. From the viewpoint of further improving surface quality after polishing, in some embodiments, the average secondary particle diameter of the abrasive grains may be 600 nm or less, 300 nm or less, 170 nm or less, or 100 nm or less.
砥粒の平均二次粒子径は、500nm未満の粒子については、例えば、日機装社製の型式「UPA-UT151」を用いた動的光散乱法により、体積平均粒子径(体積基準の算術平均径;Mv)として測定することができる。また、500nm以上の粒子についてはBECKMAN COULTER社製の型式「Multisizer 3」を用いた細孔電気抵抗法等により、体積平均粒子径として測定することができる。 The average secondary particle diameter of abrasive grains can be measured as the volume average particle diameter (arithmetic mean diameter by volume; Mv) for particles less than 500 nm using dynamic light scattering with, for example, a Nikkiso Co., Ltd. model "UPA-UT151." Furthermore, for particles 500 nm or larger, the volume average particle diameter can be measured using, for example, the pore electrical resistance method with a Beckman Coulter Co., Ltd. model "Multisizer 3."
砥粒としてアルミナ粒子(アルミナ砥粒)を用いる場合、公知の各種アルミナ粒子のなかから適宜選択して使用することができる。そのような公知のアルミナ粒子の例には、α-アルミナおよび中間アルミナが含まれる。ここで中間アルミナとは、α-アルミナ以外のアルミナ粒子の総称であり、具体的には、γ-アルミナ、δ-アルミナ、θ-アルミナ、η-アルミナ、κ-アルミナ、χ-アルミナ等が例示される。また、製法による分類に基づきフュームドアルミナと称されるアルミナ(典型的にはアルミナ塩を高温焼成する際に生産されるアルミナ微粒子)を使用してもよい。さらに、コロイダルアルミナまたはアルミナゾルと称されるアルミナ(例えばベーマイト等のアルミナ水和物)も、上記公知のアルミナ粒子の例に含まれる。加工性の観点から、α-アルミナを含むことが好ましい。ここに開示される技術におけるアルミナ砥粒は、このようなアルミナ粒子の1種を単独でまたは2種以上を組み合わせて含むものであり得る。 When using alumina particles (alumina abrasive grains) as abrasive grains, they can be appropriately selected from various known alumina particles. Examples of such known alumina particles include α-alumina and intermediate alumina. Intermediate alumina is a general term for alumina particles other than α-alumina, and specific examples include γ-alumina, δ-alumina, θ-alumina, η-alumina, κ-alumina, and χ-alumina. Fumed alumina (typically fine alumina particles produced by high-temperature calcination of alumina salts) may also be used, based on classification by production method. Furthermore, alumina known as colloidal alumina or alumina sol (e.g., alumina hydrates such as boehmite) is also included as an example of the known alumina particles. From the standpoint of processability, it is preferable to use α-alumina. The alumina abrasive grains in the technology disclosed herein may contain one type of such alumina particle alone or a combination of two or more types.
砥粒としてアルミナ粒子を用いる場合、使用する砥粒全体に占めるアルミナ粒子の割合は、概して高い方が有利である。例えば、砥粒全体に占めるアルミナ粒子の割合は、好ましくは70重量%以上、より好ましくは90重量%以上、さらに好ましくは95重量%以上であり、実質的に100重量%でもよい。 When using alumina particles as abrasive grains, it is generally advantageous to have a higher proportion of alumina particles in the total abrasive grains used. For example, the proportion of alumina particles in the total abrasive grains is preferably 70% by weight or more, more preferably 90% by weight or more, and even more preferably 95% by weight or more, and may be substantially 100% by weight.
アルミナ砥粒の粒子サイズは、特に限定されず、所望の研磨効果が発揮されるように選択し得る。研磨除去速度向上等の観点から、アルミナ砥粒の平均一次粒子径は、好ましくは50nm以上、より好ましくは80nm以上であり、150nm以上でもよく、250nm以上でもよく、300nm以上でもよい。アルミナ砥粒の平均一次粒子径の上限は特に限定されないが、研磨後の面品質等の観点から、概ね5μm以下にすることが適当であり、研磨後のさらなる面品質の向上等の観点から3μm以下であることが好ましく、1μm以下であることがより好ましく、750nm以下でもよく、500nm以下でもよく、400nm以下でもよく、350nm以下でもよい。 The particle size of the alumina abrasive grains is not particularly limited and can be selected so as to achieve the desired polishing effect. From the perspective of improving the polishing removal rate, the average primary particle diameter of the alumina abrasive grains is preferably 50 nm or more, more preferably 80 nm or more, and may be 150 nm or more, 250 nm or more, or 300 nm or more. There is no particular upper limit to the average primary particle diameter of the alumina abrasive grains, but from the perspective of surface quality after polishing, it is appropriate to set it to approximately 5 μm or less. From the perspective of further improving surface quality after polishing, it is preferably 3 μm or less, more preferably 1 μm or less, and may be 750 nm or less, 500 nm or less, 400 nm or less, or 350 nm or less.
砥粒としてアルミナ粒子を用いる場合、ここに開示される研磨用組成物は、本発明の効果を損なわない範囲で、上記アルミナ以外の材質からなる砥粒(以下、非アルミナ砥粒ともいう。)をさらに含有してもよい。そのような非アルミナ砥粒の例として、シリカ粒子、酸化セリウム粒子、酸化クロム粒子、二酸化チタン粒子、酸化ジルコニウム粒子、酸化マグネシウム粒子、酸化マンガン粒子、酸化亜鉛粒子、酸化鉄粒子等の酸化物粒子;窒化ケイ素粒子、窒化ホウ素粒子等の窒化物粒子;炭化ケイ素粒子、炭化ホウ素粒子等の炭化物粒子;ダイヤモンド粒子;炭酸カルシウムや炭酸バリウム等の炭酸塩等のいずれかから実質的に構成される砥粒が挙げられる。 When alumina particles are used as abrasive grains, the polishing composition disclosed herein may further contain abrasive grains made of a material other than alumina (hereinafter also referred to as non-alumina abrasive grains) to the extent that the effects of the present invention are not impaired. Examples of such non-alumina abrasive grains include abrasive grains essentially composed of any of the following: oxide particles such as silica particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese oxide particles, zinc oxide particles, and iron oxide particles; nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; and carbonates such as calcium carbonate and barium carbonate.
上記非アルミナ砥粒の含有量は、研磨用組成物に含まれる砥粒の全重量のうち、例えば30重量%以下とすることが適当であり、好ましくは20重量%以下、より好ましくは10重量%以下である。 The content of the non-alumina abrasive grains is suitably, for example, 30% by weight or less of the total weight of the abrasive grains contained in the polishing composition, preferably 20% by weight or less, and more preferably 10% by weight or less.
ここに開示される技術の好ましい他の一態様において、研磨用組成物は、砥粒としてシリカ粒子(シリカ砥粒)を含む。シリカ砥粒は、公知の各種シリカ粒子のなかから適宜選択して使用することができる。そのような公知のシリカ粒子としては、コロイダルシリカ、乾式法シリカ等が挙げられる。なかでも、コロイダルシリカの使用が好ましい。コロイダルシリカを含むシリカ砥粒によると、良好な面精度が好適に達成され得る。 In another preferred embodiment of the technology disclosed herein, the polishing composition contains silica particles (silica abrasive grains) as abrasive grains. The silica abrasive grains can be appropriately selected from various known silica particles. Examples of such known silica particles include colloidal silica and dry-process silica. Of these, the use of colloidal silica is preferred. Silica abrasive grains containing colloidal silica can suitably achieve good surface precision.
シリカ砥粒の形状(外形)は、球形であってもよく、非球形であってもよい。例えば、非球形をなすシリカ砥粒の具体例としては、ピーナッツ形状(すなわち、落花生の殻の形状)、繭型形状、金平糖形状、ラグビーボール形状等が挙げられる。ここに開示される技術において、シリカ砥粒は、一次粒子の形態であってもよく、複数の一次粒子が会合した二次粒子の形態であってもよい。また、一次粒子の形態のシリカ砥粒と二次粒子の形態のシリカ砥粒とが混在していてもよい。好ましい一態様では、少なくとも一部のシリカ砥粒が二次粒子の形態で研磨用組成物中に含まれている。 The shape (external shape) of the silica abrasive grains may be spherical or non-spherical. Specific examples of non-spherical silica abrasive grains include peanut-shaped (i.e., peanut shell-shaped), cocoon-shaped, confetti-shaped, and rugby ball-shaped. In the technology disclosed herein, the silica abrasive grains may be in the form of primary particles, or in the form of secondary particles formed by aggregation of multiple primary particles. Furthermore, silica abrasive grains in the form of primary particles and silica abrasive grains in the form of secondary particles may be present together. In one preferred embodiment, at least a portion of the silica abrasive grains are contained in the polishing composition in the form of secondary particles.
シリカ砥粒としては、その平均一次粒子径が5nmよりも大きいものを好ましく採用することができる。研磨効率等の観点から、シリカ砥粒の平均一次粒子径は、好ましくは15nm以上、より好ましくは20nm以上、さらに好ましくは25nm以上、特に好ましくは30nm以上である。シリカ砥粒の平均一次粒子径の上限は特に限定されないが、概ね120nm以下にすることが適当であり、好ましくは100nm以下、より好ましくは85nm以下である。例えば、研磨効率および面品質をより高いレベルで両立させる観点から、BET径が12nm以上80nm以下のシリカ砥粒が好ましく、15nm以上75nm以下のシリカ砥粒が好ましい。 Silica abrasive grains with an average primary particle diameter of greater than 5 nm are preferably used. From the viewpoint of polishing efficiency, etc., the average primary particle diameter of the silica abrasive grains is preferably 15 nm or more, more preferably 20 nm or more, even more preferably 25 nm or more, and particularly preferably 30 nm or more. There is no particular upper limit to the average primary particle diameter of the silica abrasive grains, but it is appropriate to set it to approximately 120 nm or less, preferably 100 nm or less, and more preferably 85 nm or less. For example, from the viewpoint of achieving a higher level of both polishing efficiency and surface quality, silica abrasive grains with a BET diameter of 12 nm or more and 80 nm or less are preferred, and silica abrasive grains with a BET diameter of 15 nm or more and 75 nm or less are preferred.
シリカ砥粒の平均二次粒子径は特に限定されないが、研磨効率等の観点から、好ましくは20nm以上、より好ましくは50nm以上、さらに好ましくは70nm以上である。また、より高品位の表面を得るという観点から、シリカ砥粒の平均二次粒子径は、500nm以下が適当であり、好ましくは300nm以下、より好ましくは200nm以下、さらに好ましくは130nm以下、特に好ましくは110nm以下(例えば100nm以下)である。 The average secondary particle diameter of the silica abrasive grains is not particularly limited, but from the viewpoint of polishing efficiency, etc., it is preferably 20 nm or more, more preferably 50 nm or more, and even more preferably 70 nm or more. Furthermore, from the viewpoint of obtaining a higher-quality surface, the average secondary particle diameter of the silica abrasive grains is appropriately 500 nm or less, preferably 300 nm or less, more preferably 200 nm or less, even more preferably 130 nm or less, and particularly preferably 110 nm or less (e.g., 100 nm or less).
シリカ粒子の真比重(真密度)は、1.5以上であることが好ましく、より好ましくは1.6以上、さらに好ましくは1.7以上である。シリカ粒子の真比重の増大により、物理的な研磨能力は高くなる傾向にある。シリカ粒子の真比重の上限は特に限定されないが、典型的には2.3以下、例えば2.2以下、2.0以下、1.9以下である。シリカ粒子の真比重としては、置換液としてエタノールを用いた液体置換法による測定値を採用し得る。 The true specific gravity (true density) of the silica particles is preferably 1.5 or higher, more preferably 1.6 or higher, and even more preferably 1.7 or higher. Increasing the true specific gravity of silica particles tends to increase their physical polishing ability. There is no particular upper limit for the true specific gravity of silica particles, but it is typically 2.3 or lower, for example, 2.2 or lower, 2.0 or lower, or 1.9 or lower. The true specific gravity of silica particles can be measured using a liquid displacement method using ethanol as the displacement liquid.
シリカ粒子の形状(外形)は、球状であることが好ましい。特に限定するものではないが、粒子の長径/短径比の平均値(平均アスペクト比)は、原理的に1.00以上であり、研磨除去速度を向上する観点から、例えば1.05以上であってもよく、1.10以上でもよい。また、粒子の平均アスペクト比は、3.0以下であることが適当であり、2.0以下であってもよい。研磨面の平滑性向上やスクラッチ低減の観点から、粒子の平均アスペクト比は、好ましくは1.50以下であり、1.30以下であってもよく、1.20以下でもよい。 The shape (external shape) of the silica particles is preferably spherical. Although not particularly limited, the average value of the particle's long axis/short axis ratio (average aspect ratio) is, in principle, 1.00 or more, and from the viewpoint of improving the polishing removal rate, it may be, for example, 1.05 or more, or 1.10 or more. Furthermore, the average aspect ratio of the particles is suitably 3.0 or less, and may be 2.0 or less. From the viewpoint of improving the smoothness of the polished surface and reducing scratches, the average aspect ratio of the particles is preferably 1.50 or less, and may be 1.30 or less, or 1.20 or less.
粒子の形状(外形)や平均アスペクト比は、例えば、電子顕微鏡観察により把握することができる。平均アスペクト比を把握する具体的な手順としては、例えば、走査型電子顕微鏡(SEM)を用いて、所定個数(例えば200個)の粒子の形状を抽出する。抽出した各々の粒子の形状に外接する最小の長方形を描く。そして、各粒子の形状に対して描かれた長方形について、その長辺の長さ(長径の値)を短辺の長さ(短径の値)で除した値を長径/短径比(アスペクト比)として算出する。上記所定個数の粒子のアスペクト比を算術平均することにより、平均アスペクト比を求めることができる。 The shape (external shape) and average aspect ratio of particles can be determined, for example, by observation using an electron microscope. A specific procedure for determining the average aspect ratio involves, for example, using a scanning electron microscope (SEM) to extract the shapes of a predetermined number of particles (e.g., 200 particles). The smallest rectangle circumscribing the shape of each extracted particle is then drawn. Then, for the rectangle drawn for each particle shape, the length of its long side (long diameter value) is divided by the length of its short side (short diameter value) to calculate the long diameter/short diameter ratio (aspect ratio). The average aspect ratio can be determined by arithmetically averaging the aspect ratios of the predetermined number of particles.
研磨用組成物がシリカ砥粒を含む態様において、該研磨用組成物は、シリカ以外の材質からなる砥粒(以下、非シリカ砥粒ともいう。)をさらに含有してもよい。そのような非シリカ砥粒を構成する粒子の例として、アルミナ粒子、酸化セリウム粒子、酸化クロム粒子、二酸化チタン粒子、酸化ジルコニウム粒子、酸化マグネシウム粒子、酸化マンガン粒子、酸化亜鉛粒子、酸化鉄粒子等の酸化物粒子;窒化ケイ素粒子、窒化ホウ素粒子等の窒化物粒子;炭化ケイ素粒子、炭化ホウ素粒子等の炭化物粒子;ダイヤモンド粒子;炭酸カルシウムや炭酸バリウム等の炭酸塩;等のいずれかから実質的に構成される粒子が挙げられる。 In embodiments in which the polishing composition contains silica abrasive grains, the polishing composition may further contain abrasive grains made of a material other than silica (hereinafter also referred to as non-silica abrasive grains). Examples of particles that make up such non-silica abrasive grains include particles that are essentially composed of any of the following: oxide particles such as alumina particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese oxide particles, zinc oxide particles, and iron oxide particles; nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; carbonates such as calcium carbonate and barium carbonate; etc.
上記非シリカ砥粒の含有量は、研磨用組成物に含まれる砥粒の全重量のうち、例えば30重量%以下とすることが適当であり、好ましくは20重量%以下、より好ましくは10重量%以下である。 The content of the non-silica abrasive grains is suitably, for example, 30% by weight or less of the total weight of the abrasive grains contained in the polishing composition, preferably 20% by weight or less, and more preferably 10% by weight or less.
ここに開示される研磨用組成物における砥粒(例えばアルミナ砥粒等)の含有量は、研磨後の面品質等の観点から、10重量%未満であることが適当であり、6重量%未満であることが有利であり、3重量%未満であることが好ましく、2重量%未満であることがより好ましく、1.5重量%未満でもよく、1.3重量%以下でもよく、1.2重量%以下でもよく、1.1重量%以下でもよく、1.0重量%以下でもよい。いくつかの態様において、研磨用組成物における砥粒の含有量は、0.5重量%以下または0.5重量%未満でもよく、0.1重量%以下または0.1重量%未満でもよく、0.05重量%以下または0.05重量%未満でもよく、0.04重量%以下または0.04重量%未満でもよい。砥粒の含有量の下限は特に制限されず、例えば0.000001重量%以上(すなわち、0.01ppm以上)であり得る。砥粒の使用効果を高める観点から、いくつかの態様において、研磨用組成物における砥粒の含有量は、0.00001重量%以上でもよく、0.0001重量%以上でもよく、0.001重量%以上でもよく、0.002重量%以上でもよく、0.005重量%以上でもよい。いくつかの態様において、研磨用組成物における砥粒の含有量は、0.01重量%以上でもよく、0.02重量%以上でもよく、0.03重量%以上でもよく、0.1重量%超であってもよく、0.3重量%超でもよく、0.5重量%以上でもよく、0.8重量%以上でもよい。ここに開示される研磨用組成物が複数種類の砥粒を含む場合、該研磨用組成物における砥粒の含有量とは、上記複数種類の砥粒の合計含有量のことをいう。 From the viewpoint of surface quality after polishing, the content of abrasive grains (e.g., alumina abrasive grains) in the polishing composition disclosed herein is suitably less than 10 wt%, advantageously less than 6 wt%, preferably less than 3 wt%, more preferably less than 2 wt%, and may be less than 1.5 wt%, 1.3 wt% or less, 1.2 wt% or less, 1.1 wt% or less, or 1.0 wt% or less. In some embodiments, the content of abrasive grains in the polishing composition may be 0.5 wt% or less or less than 0.5 wt%, 0.1 wt% or less or less than 0.1 wt%, 0.05 wt% or less or less than 0.05 wt%, or 0.04 wt% or less or less than 0.04 wt%. The lower limit of the abrasive grain content is not particularly limited and may be, for example, 0.000001 wt% or more (i.e., 0.01 ppm or more). In order to enhance the effectiveness of the abrasive grains, in some embodiments, the content of abrasive grains in the polishing composition may be 0.00001 wt % or more, 0.0001 wt % or more, 0.001 wt % or more, 0.002 wt % or more, or 0.005 wt % or more. In some embodiments, the content of abrasive grains in the polishing composition may be 0.01 wt % or more, 0.02 wt % or more, 0.03 wt % or more, more than 0.1 wt %, more than 0.3 wt %, 0.5 wt % or more, or 0.8 wt % or more. When the polishing composition disclosed herein contains multiple types of abrasive grains, the content of abrasive grains in the polishing composition refers to the total content of the multiple types of abrasive grains.
ここに開示される研磨用組成物は、粒子としてダイヤモンド粒子を実質的に含まないものであることが好ましい。ダイヤモンド粒子は硬度が高いため、平滑性向上の制限要因となり得る。また、ダイヤモンド粒子は概して高価であることから、費用効果の点で有利な材料とはいえず、実用面からは、ダイヤモンド粒子等の高価格材料への依存度は低くてもよい。ここで、粒子がダイヤモンド粒子を実質的に含まないとは、粒子全体のうちダイヤモンド粒子の割合が1重量%以下、より好ましくは0.5重量%以下、典型的には0.1重量%以下であることをいい、ダイヤモンド粒子の割合が0重量%である場合を包含する。このような態様において、本発明の適用効果が好適に発揮され得る。 The polishing composition disclosed herein preferably contains substantially no diamond particles as particles. Diamond particles have a high hardness, which can be a limiting factor in improving smoothness. Furthermore, diamond particles are generally expensive, so they are not an advantageous material in terms of cost-effectiveness. From a practical standpoint, it is preferable to have less reliance on expensive materials such as diamond particles. Here, "particles substantially free of diamond particles" means that the proportion of diamond particles in the total particles is 1% by weight or less, more preferably 0.5% by weight or less, and typically 0.1% by weight or less, and includes cases where the proportion of diamond particles is 0% by weight. In such an embodiment, the effects of applying the present invention can be preferably exerted.
砥粒を含む研磨用組成物において、酸化剤(典型的には過マンガン酸カリウム)の含有量と砥粒の含有量との関係は、特に限定されず、使用目的や使用態様に応じて所望の効果が達成されるように適切に設定し得る。砥粒の含有量(複数の砥粒を含む場合には、それらの合計含有量)Wp[重量%]に対する酸化剤の含有量(複数の酸化剤を含む場合には、それらの合計含有量)Wx[重量%]の比、すなわちWx/Wpは、例えば凡そ0.01以上とすることができ、0.025以上とすることが適当であり、0.05以上でもよく、0.1以上でもよく、0.2以上でもよく、1以上でもよく、1.4以上であることが有利であり、2.5以上であることが好ましく、3.5以上であることがより好ましい。Wx/Wpがより大きくなると、機械的研磨の寄与に対する化学的研磨の寄与がより大きくなる傾向にある。いくつかの態様において、Wx/Wpは、5以上でもよく、6以上でもよく、さらには6.5以上でもよく、7以上でもよく、8以上でもよく、9以上でもよい。いくつかの好ましい態様において、Wx/Wpは、例えば凡そ10以上であってもよく、30以上でもよく、50以上でもよく、70以上でもよく、90以上でもよく、120以上でもよく、150以上でもよく、180以上でもよい。Wx/Wpの上限は特に制限されないが、研磨用組成物の保存安定性等の観点から、例えば凡そ5000以下とすることができ、1500以下でもよく、1000以下でもよく、800以下でもよく、400以下でもよく、250以下でもよく、100以下でもよく、80以下でもよく、40以下でもよい。いくつかの態様において、Wx/Wpは、30以下でもよく、20以下でもよく、10以下でもよい。
なお、上記「Wx/Wp」において、「Wx」とは研磨用組成物における酸化剤の含有量を「重量%」の単位で表した場合の数値部分、「Wp」とは研磨用組成物における砥粒の含有量を「重量%」の単位で表した場合の数値部分を表しており、WxおよびWpはいずれも無次元数である。
In a polishing composition containing abrasive grains, the relationship between the content of the oxidizing agent (typically potassium permanganate) and the content of the abrasive grains is not particularly limited and can be appropriately set to achieve the desired effect depending on the purpose and mode of use. The ratio of the content of the oxidizing agent (if a plurality of oxidizing agents are included, the total content) Wx [wt %] to the content of the abrasive grains (if a plurality of abrasive grains are included, the total content) Wp [wt %], i.e., Wx/Wp, can be, for example, approximately 0.01 or more, suitably 0.025 or more, may be 0.05 or more, 0.1 or more, 0.2 or more, or 1 or more, advantageously 1.4 or more, preferably 2.5 or more, and more preferably 3.5 or more. The larger Wx/Wp, the greater the contribution of chemical polishing to the contribution of mechanical polishing tends to be. In some embodiments, Wx/Wp may be 5 or more, 6 or more, even 6.5 or more, 7 or more, 8 or more, or 9 or more. In some preferred embodiments, Wx/Wp may be, for example, approximately 10 or more, 30 or more, 50 or more, 70 or more, 90 or more, 120 or more, 150 or more, or 180 or more. The upper limit of Wx/Wp is not particularly limited, but from the viewpoint of storage stability of the polishing composition, it can be, for example, approximately 5000 or less, 1500 or less, 1000 or less, 800 or less, 400 or less, 250 or less, 100 or less, 80 or less, or 40 or less. In some embodiments, Wx/Wp may be 30 or less, 20 or less, or 10 or less.
In the above "Wx/Wp,""Wx" represents the numerical portion when the content of oxidizing agent in the polishing composition is expressed in units of "weight percent," and "Wp" represents the numerical portion when the content of abrasive grains in the polishing composition is expressed in units of "weight percent," and both Wx and Wp are dimensionless numbers.
砥粒および金属塩Aを含む研磨用組成物において、金属塩Aの濃度と砥粒の含有量との関係は、特に限定されず、使用目的や使用態様に応じて所望の効果が達成されるように適切に設定し得る。砥粒の含有量Wp(複数の砥粒を含む場合には、それらの合計含有量)[重量%]に対する金属塩Aの濃度CA(複数の金属塩Aを含む場合には、それらの合計濃度)[mM]の比、すなわちCA/Wpは、例えば0.5以上とすることができ、1以上とすることが適当であり、2以上であってもよく、10以上であることが好ましく、30以上であることがより好ましく、50以上でもよく、100以上でもよい。CA/Wpがより大きくなると、機械的研磨の寄与に対する化学的研磨の寄与がより大きくなる傾向にある。いくつかの態様において、CA/Wpは、120以上でもよく、150以上でもよく、180以上でもよい。他のいくつかの態様において、CA/Wpは、500以上でもよく、1000以上でもよく、1500以上でもよく、2000以上でもよく、2500以上でもよい。CA/Wpの上限は特に制限されないが、研磨用組成物の保存安定性等の観点から、例えば凡そ300000以下とすることができ、100000以下でもよく、50000以下でもよく、25000以下でもよく、10000以下でもよい。いくつかの態様において、CA/Wpは、1000以下でもよく、500以下でもよく、400以下でもよく、300以下でもよい。
なお、上記「CA/Wp」において、「CA」とは研磨用組成物における金属塩Aの濃度を「mM」の単位で表した場合の数値部分、「Wp」とは研磨用組成物における砥粒の含有量を「重量%」の単位で表した場合の数値部分を表しており、WpおよびCAはいずれも無次元数である。
In the polishing composition containing abrasive grains and metal salt A, the relationship between the concentration of metal salt A and the content of abrasive grains is not particularly limited, and can be appropriately set so as to achieve the desired effect according to the purpose of use and the mode of use.The ratio of the concentration CA of metal salt A (if a plurality of metal salts A are contained, the total concentration thereof) [mM] to the content Wp of abrasive grains (if a plurality of abrasive grains are contained, the total content thereof) [wt%], that is, CA/Wp, can be, for example, 0.5 or more, suitably 1 or more, may be 2 or more, preferably 10 or more, more preferably 30 or more, may be 50 or more, or may be 100 or more.When CA/Wp is larger, the contribution of chemical polishing to the contribution of mechanical polishing tends to be larger.In some embodiments, CA/Wp may be 120 or more, may be 150 or more, or may be 180 or more. In some other embodiments, CA/Wp may be 500 or more, 1000 or more, 1500 or more, 2000 or more, or 2500 or more. The upper limit of CA/Wp is not particularly limited, but from the viewpoint of storage stability of the polishing composition, it can be, for example, about 300,000 or less, 100,000 or less, 50,000 or less, 25,000 or less, or 10,000 or less. In some embodiments, CA/Wp may be 1,000 or less, 500 or less, 400 or less, or 300 or less.
In the above "CA/Wp,""CA" represents the numerical portion when the concentration of metal salt A in the polishing composition is expressed in units of "mM," and "Wp" represents the numerical portion when the content of abrasive grains in the polishing composition is expressed in units of "weight %," and both Wp and CA are dimensionless numbers.
砥粒および金属塩Bを含む研磨用組成物において、金属塩Bの濃度と砥粒の含有量との関係は、特に限定されず、使用目的や使用態様に応じて所望の効果が達成されるように適切に設定し得る。砥粒の含有量Wp(複数の砥粒を含む場合には、それらの合計含有量)[重量%]に対する金属塩Bの濃度CB(複数の金属塩Bを含む場合には、それらの合計濃度)[mM]の比、すなわちCB/Wpは、例えば0.05以上とすることができ、0.1以上とすることが適当であり、0.2以上であってもよく、1以上であることが好ましく、3以上であることがより好ましく、5以上でもよく、10以上でもよい。CB/Wpがより大きくなると、機械的研磨の寄与に対する化学的研磨の寄与がより大きくなる傾向にある。いくつかの態様において、CB/Wpは、12以上でもよく、15以上でもよく、18以上でもよい。CB/Wpの上限は特に制限されないが、研磨用組成物の保存安定性等の観点から、例えば凡そ30000以下とすることができ、10000以下でもよく、5000以下でもよく、2500以下でもよく、1000以下でもよい。いくつかの態様において、CB/Wpは、100以下でもよく、50以下でもよく、40以下でもよく、30以下でもよい。
なお、上記「CB/Wp」において、「CB」とは研磨用組成物における金属塩Bの濃度を「mM」の単位で表した場合の数値部分、「Wp」とは研磨用組成物における砥粒の含有量を「重量%」の単位で表した場合の数値部分を表しており、WpおよびCBはいずれも無次元数である。
In a polishing composition containing abrasive grains and metal salt B, the relationship between the concentration of metal salt B and the content of abrasive grains is not particularly limited, and can be appropriately set so as to achieve the desired effect depending on the purpose and mode of use. The ratio of the concentration of metal salt B CB (if a plurality of metal salts B are contained, the total concentration thereof) [mM] to the content of abrasive grains Wp (if a plurality of abrasive grains are contained, the total content thereof) [wt%], i.e., CB/Wp, can be, for example, 0.05 or more, suitably 0.1 or more, may be 0.2 or more, preferably 1 or more, more preferably 3 or more, may be 5 or more, or may be 10 or more. The larger CB/Wp, the greater the contribution of chemical polishing to the contribution of mechanical polishing tends to be. In some embodiments, CB/Wp may be 12 or more, 15 or more, or 18 or more. The upper limit of CB/Wp is not particularly limited, but from the viewpoint of storage stability of the polishing composition, it can be, for example, approximately 30,000 or less, or may be 10,000 or less, 5,000 or less, 2,500 or less, or 1,000 or less. In some embodiments, CB/Wp may be 100 or less, 50 or less, 40 or less, or 30 or less.
In the above "CB/Wp,""CB" represents the numerical portion when the concentration of metal salt B in the polishing composition is expressed in units of "mM," and "Wp" represents the numerical portion when the content of abrasive grains in the polishing composition is expressed in units of "weight %," and both Wp and CB are dimensionless numbers.
砥粒および金属塩Cを含む研磨用組成物において、金属塩Cの濃度と砥粒の含有量との関係は、特に限定されず、使用目的や使用態様に応じて所望の効果が達成されるように適切に設定し得る。砥粒の含有量Wp(複数の砥粒を含む場合には、それらの合計含有量)[重量%]に対する金属塩Cの濃度CC(複数の金属塩Cを含む場合には、それらの合計濃度)[mM]の比、すなわちCC/Wpは、例えば0.05以上とすることができ、0.1以上とすることが適当であり、0.2以上であってもよく、1以上であることが好ましく、3以上であることがより好ましく、5以上でもよく、10以上でもよい。CC/Wpがより大きくなると、機械的研磨の寄与に対する化学的研磨の寄与がより大きくなる傾向にある。いくつかの態様において、CC/Wpは、20以上でもよく、50以上でもよく、100以上でもよく、300以上でもよい。CC/Wpの上限は特に制限されないが、研磨用組成物の保存安定性等の観点から、例えば凡そ30000以下とすることができ、5000以下でもよく、2500以下でもよい。いくつかの態様において、CC/Wpは、1000以下でもよく、800以下でもよく、600以下でもよい。
なお、上記「CC/Wp」において、「CC」とは研磨用組成物における金属塩Bの濃度を「mM」の単位で表した場合の数値部分、「Wp」とは研磨用組成物における砥粒の含有量を「重量%」の単位で表した場合の数値部分を表しており、CCおよびWpはいずれも無次元数である。
In a polishing composition containing abrasive grains and metal salt C, the relationship between the concentration of metal salt C and the content of abrasive grains is not particularly limited, and can be appropriately set so as to achieve the desired effect depending on the purpose and mode of use. The ratio of the concentration CC of metal salt C (if a plurality of metal salts C are contained, the total concentration thereof) [mM] to the content Wp of abrasive grains (if a plurality of abrasive grains are contained, the total content thereof) [wt%], i.e., CC/Wp, can be, for example, 0.05 or more, suitably 0.1 or more, may be 0.2 or more, preferably 1 or more, more preferably 3 or more, may be 5 or more, or may be 10 or more. The larger CC/Wp, the greater the contribution of chemical polishing to the contribution of mechanical polishing tends to be. In some embodiments, CC/Wp may be 20 or more, 50 or more, 100 or more, or 300 or more. The upper limit of CC/Wp is not particularly limited, but from the viewpoint of storage stability of the polishing composition, it can be, for example, approximately 30,000 or less, or may be 5,000 or less, or may be 2,500 or less. In some embodiments, CC/Wp may be 1,000 or less, 800 or less, or 600 or less.
In the above "CC/Wp,""CC" represents the numerical portion when the concentration of metal salt B in the polishing composition is expressed in units of "mM," and "Wp" represents the numerical portion when the content of abrasive grains in the polishing composition is expressed in units of "wt %," and both CC and Wp are dimensionless numbers.
ここに開示される研磨用組成物は、砥粒を含まない態様でも好ましく実施することができる。かかる態様においても、酸化剤としての過マンガン酸カリウムと金属塩Aの使用による過マンガン酸カリウムの溶解性向上と研磨除去速度向上の効果がよく発揮される。 The polishing composition disclosed herein can also be preferably implemented in an embodiment that does not contain abrasive grains. Even in such an embodiment, the use of potassium permanganate and metal salt A as oxidizing agents effectively improves the solubility of potassium permanganate and the polishing removal rate.
(水)
ここに開示される研磨用組成物は、水を含む。水としては、イオン交換水(脱イオン水)、純水、超純水、蒸留水等を好ましく用いることができる。ここに開示される研磨用組成物は、必要に応じて、水と均一に混合し得る有機溶剤(低級アルコール、低級ケトン等)をさらに含んでいてもよい。通常は、研磨用組成物に含まれる溶媒の90体積%以上が水であることが適当であり、95体積%以上が水であることが好ましく、99~100体積%が水であることがより好ましい。
(water)
The polishing composition disclosed herein contains water. Ion-exchanged water (deionized water), pure water, ultrapure water, distilled water, etc. can be preferably used as the water. The polishing composition disclosed herein may further contain, as necessary, an organic solvent (lower alcohol, lower ketone, etc.) that can be uniformly mixed with water. Generally, it is appropriate that 90% by volume or more of the solvent contained in the polishing composition is water, preferably 95% by volume or more, and more preferably 99 to 100% by volume.
(酸)
研磨用組成物は、pH調整や研磨除去速度を向上する等の目的で、必要に応じて酸を含有することができる。酸としては、無機酸および有機酸のいずれも使用可能である。無機酸の例としては、硫酸、硝酸、塩酸、炭酸等が挙げられる。有機酸の例としては、ギ酸、酢酸、プロピオン酸等の脂肪族カルボン酸、安息香酸、フタル酸等の芳香族カルボン酸、クエン酸、シュウ酸、酒石酸、リンゴ酸、マレイン酸、フマル酸、コハク酸、有機スルホン酸、有機ホスホン酸等が挙げられる。これらは、1種を単独でまたは2種以上を組み合わせて用いることができる。酸を使用する場合、その使用量は特に限定されず、使用目的(例えばpH調整)に応じた使用量とすることができる。あるいは、ここに開示される研磨用組成物のいくつかの態様では、酸を実質的に含有しない組成であってもよい。
(acid)
The polishing composition may contain an acid as needed for purposes such as adjusting the pH or improving the polishing removal rate. Both inorganic and organic acids can be used as the acid. Examples of inorganic acids include sulfuric acid, nitric acid, hydrochloric acid, and carbonic acid. Examples of organic acids include aliphatic carboxylic acids such as formic acid, acetic acid, and propionic acid, aromatic carboxylic acids such as benzoic acid and phthalic acid, citric acid, oxalic acid, tartaric acid, malic acid, maleic acid, fumaric acid, succinic acid, organic sulfonic acids, and organic phosphonic acids. These acids can be used alone or in combination of two or more. When an acid is used, the amount used is not particularly limited and can be determined according to the purpose of use (e.g., pH adjustment). Alternatively, some embodiments of the polishing composition disclosed herein may be substantially acid-free.
(塩基性化合物)
研磨用組成物は、pH調整や研磨除去速度を向上する等の目的で、必要に応じて塩基性化合物を含有することができる。ここで塩基性化合物とは、研磨用組成物に添加されることによって該組成物のpHを上昇させる機能を有する化合物を指す。塩基性化合物の例としては、水酸化カリウム、水酸化ナトリウム等のアルカリ金属水酸化物;炭酸水素アンモニウム、炭酸アンモニウム、炭酸水素カリウム、炭酸カリウム、炭酸水素ナトリウム、炭酸ナトリウム等の炭酸塩や炭酸水素塩;アンモニア;第四級アンモニウム化合物、例えば水酸化テトラメチルアンモニウム、水酸化テトラエチルアンモニウム、水酸化テトラブチルアンモニウム等の水酸化第四級アンモニウム;その他、アミン類、リン酸塩やリン酸水素塩、有機酸塩等が挙げられる。塩基性化合物は、1種を単独でまたは2種以上を組み合わせて用いることができる。塩基性化合物を使用する場合、その使用量は特に限定されず、使用目的(例えばpH調整)に応じた使用量とすることができる。あるいは、ここに開示される研磨用組成物のいくつかの態様では、塩基性化合物を実質的に含有しない組成であってもよい。
(Basic Compound)
The polishing composition may contain a basic compound as needed for purposes such as adjusting pH or improving the polishing removal rate. Here, the term "basic compound" refers to a compound that, when added to a polishing composition, increases the pH of the composition. Examples of basic compounds include alkali metal hydroxides such as potassium hydroxide and sodium hydroxide; carbonates and bicarbonates such as ammonium bicarbonate, ammonium carbonate, potassium bicarbonate, potassium carbonate, sodium bicarbonate, and sodium carbonate; ammonia; quaternary ammonium compounds, such as quaternary ammonium hydroxides such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, and tetrabutylammonium hydroxide; and amines, phosphates, hydrogen phosphates, and organic acid salts. The basic compound may be used alone or in combination with two or more. When a basic compound is used, its amount is not particularly limited and can be adjusted depending on the purpose of use (e.g., pH adjustment). Alternatively, some embodiments of the polishing composition disclosed herein may be substantially free of a basic compound.
(その他の成分)
ここに開示される研磨用組成物は、本発明の効果を損なわない範囲で、キレート剤、増粘剤、分散剤、表面保護剤、濡れ剤、界面活性剤、防錆剤、防腐剤、防カビ剤等の、研磨用組成物(例えば、炭化ケイ素等の高硬度材料の研磨に用いられる研磨用組成物)に用いられ得る公知の添加剤を、必要に応じてさらに含有してもよい。上記添加剤の含有量は、その添加目的に応じて適宜設定すればよく、本発明を特徴づけるものではないため、詳しい説明は省略する。
(Other ingredients)
The polishing composition disclosed herein may further contain, as needed, known additives that can be used in polishing compositions (for example, polishing compositions used for polishing high-hardness materials such as silicon carbide), such as chelating agents, thickeners, dispersants, surface protective agents, wetting agents, surfactants, rust inhibitors, preservatives, and antifungal agents, within the scope that does not impair the effects of the present invention. The content of the above additives may be appropriately set depending on the purpose of their addition, and detailed explanations are omitted because they do not characterize the present invention.
(pH)
研磨用組成物のpHは、1~12程度とすることが適当である。pHが上記範囲であると、実用的な研磨除去速度が達成されやすい。いくつかの態様において、上記pHは、12.0以下でもよく、11.0以下でもよく、10.0以下でもよく、9.0以下でもよく、9.0未満でもよく、8.0以下でもよく、8.0未満でもよく、7.0以下でもよく、7.0未満でもよく、6.0以下でもよい。研磨除去速度向上の観点から、いくつかの態様において、研磨用組成物のpHは、好ましくは6.0未満であり、5.0以下でもよく、5.0未満でもよく、4.0以下でもよく、4.0未満でもよい。上記pHは、例えば1.0以上であってよく、1.5以上でもよく、2.0以上でもよく、2.5以上でもよい。
(pH)
The pH of the polishing composition is suitably about 1 to 12. When the pH is in the above range, a practical polishing removal rate is likely to be achieved. In some embodiments, the pH may be 12.0 or less, 11.0 or less, 10.0 or less, 9.0 or less, less than 9.0, 8.0 or less, less than 8.0, 7.0 or less, less than 7.0, or 6.0 or less. From the viewpoint of improving the polishing removal rate, in some embodiments, the pH of the polishing composition is preferably less than 6.0, 5.0 or less, less than 5.0, 4.0 or less, or less than 4.0. The pH may be, for example, 1.0 or more, 1.5 or more, 2.0 or more, or 2.5 or more.
ここに開示される研磨用組成物の調製方法は特に限定されない。例えば、翼式攪拌機、超音波分散機、ホモミキサー等の周知の混合装置を用いて、研磨用組成物に含まれる各成分を混合するとよい。これらの成分を混合する態様は特に限定されず、例えば全成分を一度に混合してもよく、適宜設定した順序で混合してもよい。 The method for preparing the polishing composition disclosed herein is not particularly limited. For example, the components contained in the polishing composition may be mixed using a well-known mixing device such as a blade mixer, ultrasonic disperser, or homomixer. The manner in which these components are mixed is not particularly limited; for example, all components may be mixed at once, or they may be mixed in an appropriately set order.
ここに開示される研磨用組成物は、一剤型であってもよいし、二剤型を始めとする多剤型であってもよい。例えば、該研磨用組成物の構成成分(例えば水以外の成分)のうち一部の成分を含むパートAと、残りの成分を含むパートBとが混合されて研磨対象物の研磨に用いられるように構成されていてもよい。上記多剤型の研磨用組成物は、上記パートAおよびパートBに加えて、パートCをさらに含んでもよい。これらは、例えば使用前は分けて保管されており、使用時に混合して一液の研磨用組成物が調製され得る。混合時には、希釈用の水等がさらに混合され得る。好ましい一態様において、ここに開示される多剤型の研磨用組成物は、パートAに酸化剤と水とを含み、パートBに金属塩(金属塩A、金属塩B、金属塩C等)と水とを含む。かかる態様により研磨用組成物の貯蔵安定性を向上できる。任意に用いられるパートCは、砥粒を含んでもよく、含まなくてもよい。 The polishing composition disclosed herein may be a single-component type or a multi-component type, such as a two-component type. For example, the polishing composition may be configured such that Part A, which contains some of the components (e.g., components other than water), and Part B, which contains the remaining components, are mixed together and used to polish an object to be polished. The multi-component polishing composition may further contain Part C in addition to Part A and Part B. These may be stored separately before use, for example, and mixed at the time of use to prepare a single-component polishing composition. When mixing, water for dilution may also be added. In a preferred embodiment, the multi-component polishing composition disclosed herein contains an oxidizing agent and water in Part A, and a metal salt (e.g., metal salt A, metal salt B, metal salt C) and water in Part B. This embodiment improves the storage stability of the polishing composition. The optional Part C may or may not contain abrasive grains.
<研磨対象物>
ここに開示される研磨用組成物の研磨対象物は特に限定されない。例えば、ここに開示される研磨用組成物は、化合物半導体材料により構成された表面を有する基板、すなわち化合物半導体基板の研磨に適用され得る。化合物半導体基板の構成材料は、特に限定されず、例えば、テルル化カドミウム、セレン化亜鉛、硫化カドミウム、テルル化カドミウム水銀、テルル化亜鉛カドミウム等のII-VI族化合物半導体;窒化ガリウム、ヒ化ガリウム、リン化ガリウム、リン化インジウム、ヒ化アルミニウムガリウム、ヒ化ガリウムインジウム、ヒ化窒素インジウムガリウム、リン化アルミニウムガリウムインジウム等のIII-V族化合物半導体;炭化ケイ素、ケイ化ゲルマニウム等のIV-IV族化合物半導体;等であり得る。これらのうち複数の材料により構成された研磨対象物であってもよい。好ましい一態様において、ここに開示される研磨用組成物は、酸化物ではない(即ち、非酸化物の)化学物半導体材料により構成された表面を有する基板の研磨に適用され得る。非酸化物の化学物半導体材料により構成された表面を有する基板の研磨において、ここに開示される研磨用組成物に含有される酸化剤による研磨促進効果が好適に発揮されやすい。
<Object to be polished>
The object to be polished with the polishing composition disclosed herein is not particularly limited. For example, the polishing composition disclosed herein can be used to polish a substrate having a surface composed of a compound semiconductor material, i.e., a compound semiconductor substrate. The constituent material of the compound semiconductor substrate is not particularly limited and may be, for example, II-VI compound semiconductors such as cadmium telluride, zinc selenide, cadmium sulfide, cadmium mercury telluride, or zinc cadmium telluride; III-V compound semiconductors such as gallium nitride, gallium arsenide, gallium phosphide, indium phosphide, aluminum gallium arsenide, gallium indium arsenide, indium gallium nitride arsenide, or aluminum gallium indium phosphide; or IV-IV compound semiconductors such as silicon carbide or germanium silicide. The object to be polished may be composed of multiple materials selected from these. In a preferred embodiment, the polishing composition disclosed herein can be used to polish a substrate having a surface composed of a non-oxide (i.e., non-oxide) chemical semiconductor material. When polishing a substrate having a surface made of a non-oxide chemical semiconductor material, the polishing-accelerating effect of the oxidizing agent contained in the polishing composition disclosed herein is likely to be favorably exhibited.
ここに開示される研磨用組成物は、例えば、500Hv以上のビッカース硬度を有する研磨対象物表面の研磨に好ましく用いられ得る。上記ビッカース硬度は、好ましくは700Hv以上であり、例えば1000Hv以上、あるいは1500Hv以上である。研磨対象材料のビッカース硬度は、1800Hv以上であってもよく、2000Hv以上でもよく、2200Hv以上でもよい。研磨対象物表面のビッカース硬度の上限は特に限定されず、例えば凡そ7000Hv以下であってよく、5000Hv以下でもよく、3000Hv以下でもよい。なお、本明細書において、ビッカース硬度は、JIS R 1610:2003に基づいて測定することができる。上記JIS規格に対応する国際規格はISO 14705:2000である。 The polishing composition disclosed herein can be preferably used for polishing a workpiece surface having a Vickers hardness of, for example, 500 Hv or more. The Vickers hardness is preferably 700 Hv or more, for example, 1000 Hv or more, or 1500 Hv or more. The Vickers hardness of the material to be polished may be 1800 Hv or more, 2000 Hv or more, or 2200 Hv or more. There is no particular upper limit to the Vickers hardness of the workpiece surface, and it may be, for example, approximately 7000 Hv or less, 5000 Hv or less, or 3000 Hv or less. In this specification, Vickers hardness can be measured based on JIS R 1610:2003. The international standard corresponding to the above JIS standard is ISO 14705:2000.
1500Hv以上のビッカース硬度を有する材料としては、炭化ケイ素、窒化ケイ素、窒化チタン、窒化ガリウム等が挙げられる。ここに開示される技術における研磨対象物は、機械的かつ化学的に安定な上記材料の単結晶表面を有するものであり得る。なかでも、研磨対象物表面は、炭化ケイ素および窒化ガリウムのうちのいずれかから構成されていることが好ましく、炭化ケイ素から構成されていることがより好ましい。炭化ケイ素は、電力損失が少なく耐熱性等に優れる化合物半導体基板材料として期待されており、研磨除去速度の向上により生産性を改善することの実用上の利点は特に大きい。ここに開示される技術は、炭化ケイ素の単結晶表面の研磨に対して特に好ましく適用され得る。 Materials with a Vickers hardness of 1500 Hv or greater include silicon carbide, silicon nitride, titanium nitride, and gallium nitride. The object to be polished in the technology disclosed herein can have a single crystal surface of the above materials, which is mechanically and chemically stable. In particular, the surface of the object to be polished is preferably composed of either silicon carbide or gallium nitride, and more preferably silicon carbide. Silicon carbide is expected to be a compound semiconductor substrate material with low power loss and excellent heat resistance, and the practical benefit of improving productivity by increasing the polishing removal rate is particularly great. The technology disclosed herein can be particularly preferably applied to polishing the single crystal surface of silicon carbide.
<研磨方法>
ここに開示される研磨用組成物は、例えば以下の操作を含む態様で、研磨対象物の研磨に使用することができる。
すなわち、ここに開示されるいずれかの研磨用組成物を含む研磨液(スラリー)を用意する。上記研磨液を用意することには、研磨用組成物に、濃度調整(例えば希釈)、pH調整等の操作を加えて研磨液を調製することが含まれ得る。あるいは、上記研磨用組成物をそのまま研磨液として使用してもよい。また、多剤型の研磨用組成物の場合、上記研磨液を用意することには、それらの剤を混合すること、該混合の前に1または複数の剤を希釈すること、該混合の後にその混合物を希釈すること、等が含まれ得る。
次いで、その研磨液を研磨対象物に供給し、当業者によってなされる通常の方法で研磨する。例えば、一般的な研磨装置に研磨対象物をセットし、該研磨装置の研磨パッドを通じて該研磨対象物の研磨対象面に上記研磨液を供給する方法である。典型的には、上記研磨液を連続的に供給しつつ、研磨対象物の研磨対象面に研磨パッドを押しつけて両者を相対的に移動(例えば回転移動)させる。かかるポリシング工程を経て研磨対象物の研磨が完了する。
<Polishing method>
The polishing composition disclosed herein can be used to polish an object to be polished, for example, in an embodiment including the following steps.
That is, a polishing liquid (slurry) containing any of the polishing compositions disclosed herein is prepared.Preparing the polishing liquid may include adjusting the concentration (e.g., diluting), adjusting the pH, etc. of the polishing composition to prepare the polishing liquid.Alternatively, the polishing composition may be used as is as the polishing liquid.In addition, in the case of a multi-agent polishing composition, preparing the polishing liquid may include mixing the agents, diluting one or more agents before the mixing, or diluting the mixture after the mixing.
The polishing liquid is then supplied to the object to be polished, and polishing is carried out by a conventional method used by those skilled in the art. For example, the object to be polished is placed in a general polishing device, and the polishing liquid is supplied to the surface of the object to be polished through the polishing pad of the polishing device. Typically, while the polishing liquid is continuously supplied, the polishing pad is pressed against the surface of the object to be polished, and the two are moved relative to each other (e.g., rotated). Polishing of the object to be polished is completed through this polishing process.
なお、ここに開示される技術における研磨用組成物に含まれ得る各成分について上述した含有量(濃度)および含有量(濃度)の比は、典型的には、実際に研磨対象物に供給される際の(すなわち、point of useの)研磨用組成物における含有量および含有量の比を意味し、したがって研磨液における含有量および含有量の比と読み替えることができる。 Note that the above-mentioned contents (concentrations) and content (concentration) ratios for each component that may be contained in the polishing composition in the technology disclosed herein typically refer to the contents and content ratios in the polishing composition when it is actually supplied to the object to be polished (i.e., at the point of use), and can therefore be interpreted as the contents and content ratios in the polishing liquid.
この明細書によると、研磨対象物(典型的には、研磨対象材料)を研磨する研磨方法および該研磨方法を用いた研磨物の製造方法が提供される。上記研磨方法は、ここに開示される研磨用組成物を用いて研磨対象物を研磨する工程を含むことによって特徴づけられる。好ましい一態様に係る研磨方法は、予備ポリシングを行う工程(予備ポリシング工程)と、仕上げポリシングを行う工程(仕上げポリシング工程)と、を含んでいる。典型的な一態様では、予備ポリシング工程は、仕上げポリシング工程の直前に配置されるポリシング工程である。予備ポリシング工程は、1段のポリシング工程であってもよく、2段以上の複数段のポリシング工程であってもよい。また、ここでいう仕上げポリシング工程は、予備ポリシングが行われた研磨対象物に対して仕上げポリシングを行う工程であって、砥粒を含むポリシング用スラリーを用いて行われるポリシング工程のうち最後に(すなわち、最も下流側に)配置される研磨工程のことをいう。このように予備ポリシング工程と仕上げポリシング工程とを含む研磨方法において、ここに開示される研磨用組成物は、予備ポリシング工程で用いられてもよく、仕上げポリシング工程で用いられてもよく、予備ポリシング工程および仕上げポリシング工程の両方で用いられてもよい。 This specification provides a polishing method for polishing an object to be polished (typically, a material to be polished), and a method for manufacturing an object to be polished using the polishing method. The polishing method is characterized by including a step of polishing the object to be polished using the polishing composition disclosed herein. A preferred embodiment of the polishing method includes a step of performing preliminary polishing (preliminary polishing step) and a step of performing finish polishing (finish polishing step). In a typical embodiment, the preliminary polishing step is a polishing step that is located immediately before the finish polishing step. The preliminary polishing step may be a single-stage polishing step, or may be a multi-stage polishing step consisting of two or more stages. Furthermore, the finish polishing step referred to here is a step of performing finish polishing on an object to be polished that has been pre-polished, and is the polishing step that is located last (i.e., furthest downstream) among polishing steps that are performed using a polishing slurry containing abrasive grains. In such a polishing method that includes a preliminary polishing step and a finish polishing step, the polishing composition disclosed herein may be used in the preliminary polishing step, the finish polishing step, or both the preliminary polishing step and the finish polishing step.
予備ポリシングおよび仕上げポリシングは、片面研磨装置による研磨、両面研磨装置による研磨のいずれにも適用可能である。片面研磨装置では、セラミックプレートにワックスで研磨対象物を貼りつけたり、キャリアと呼ばれる保持具を用いて研磨対象物を保持し、ポリシング用組成物を供給しながら研磨対象物の片面に研磨パッドを押しつけて両者を相対的に移動させることにより研磨対象物の片面を研磨する。上記移動は、例えば回転移動である。両面研磨装置では、キャリアと呼ばれる保持具を用いて研磨対象物を保持し、上方よりポリシング用組成物を供給しながら、研磨対象物の対向面に研磨パッドを押しつけ、それらを相対方向に回転させることにより研磨対象物の両面を同時に研磨する。 Preliminary polishing and finish polishing can be applied to both polishing using a single-sided polishing machine and polishing using a double-sided polishing machine. With a single-sided polishing machine, the object to be polished is attached to a ceramic plate with wax or held using a holder called a carrier. A polishing composition is supplied while a polishing pad is pressed against one side of the object to be polished and the two are moved relative to one another to polish one side of the object to be polished. This movement can be, for example, rotational movement. With a double-sided polishing machine, the object to be polished is held using a holder called a carrier, and a polishing pad is pressed against the opposing side of the object to be polished while a polishing composition is supplied from above. The two are then rotated relative to one another to polish both sides of the object to be polished simultaneously.
上記ポリシングの条件は、研磨される材料の種類や、目標とする表面性状(具体的には平滑性)、研磨除去速度等に基づいて適切に設定されるので、特定の条件に限定されない。例えば、加工圧力については、ここに開示される研磨用組成物は、例えば10kPa以上150kPa以下の広い圧力範囲で用いることができる。研磨除去速度を向上させる観点から、いくつかの態様において、上記加工圧力は、例えば5kPa以上、10kPa以上、20kPa以上、30kPa以上または40kPa以上であってよく、また、100kPa以下、80kPa以下または60kPa以下とすることができる。ここに開示される研磨用組成物は、例えば30kPa以上またはより高い加工条件での研磨にも好ましく用いることができ、かかる研磨を経て得られる目的物(研磨物)の生産性を高めることができる。なお、ここでいう加工圧力は研磨圧力と同義である。 The polishing conditions are not limited to specific conditions and are appropriately set based on the type of material being polished, the desired surface properties (specifically, smoothness), the polishing removal rate, and other factors. For example, the polishing composition disclosed herein can be used over a wide range of processing pressures, for example, from 10 kPa to 150 kPa. To improve the polishing removal rate, in some embodiments, the processing pressure may be, for example, 5 kPa or more, 10 kPa or more, 20 kPa or more, 30 kPa or more, or 40 kPa or more, and may be 100 kPa or less, 80 kPa or less, or 60 kPa or less. The polishing composition disclosed herein can also be preferably used for polishing under processing conditions of, for example, 30 kPa or more or higher, which can increase the productivity of the target object (polished object) obtained through such polishing. Note that the processing pressure herein is synonymous with the polishing pressure.
ここに開示される各ポリシング工程で使用される研磨パッドは、特に限定されない。例えば、不織布タイプ、スウェードタイプ、硬質発泡ポリウレタンタイプのいずれを用いてもよい。いくつかの態様において、硬質発泡ポリウレタンタイプの研磨パッドを好ましく採用し得る。なお、ここに開示される技術において用いられる研磨パッドは、砥粒を含まない研磨パッドである。 The polishing pad used in each polishing process disclosed herein is not particularly limited. For example, any of nonwoven fabric, suede, and hard foam polyurethane types may be used. In some embodiments, hard foam polyurethane type polishing pads may be preferably used. Note that the polishing pads used in the technology disclosed herein do not contain abrasive grains.
ここに開示される方法により研磨された研磨対象物は、典型的にはポリシング後に洗浄される。この洗浄は、適当な洗浄液を用いて行うことができる。使用する洗浄液は特に限定されず、公知、慣用のものを適宜選択して用いることができる。 The object to be polished using the method disclosed herein is typically washed after polishing. This washing can be carried out using an appropriate cleaning liquid. There are no particular restrictions on the cleaning liquid used, and any known, commonly used liquid can be selected and used as appropriate.
なお、ここに開示される研磨方法は、上記予備ポリシング工程および仕上げポリシング工程に加えて任意の他の工程を含み得る。そのような工程としては、予備ポリシング工程の前に行われる機械研磨工程やラッピング工程が挙げられる。上記機械研磨工程は、ダイヤモンド砥粒を溶媒に分散させた液を用いて研磨対象物を研磨する。いくつかの好ましい態様において、上記分散液は酸化剤を含まない。上記ラッピング工程は、研磨定盤、例えば鋳鉄定盤の表面を研磨対象物に押し当てて研磨する工程である。したがって、ラッピング工程では研磨パッドは使用しない。ラッピング工程は、典型的には、研磨定盤と研磨対象物との間に砥粒を供給して行われる。上記砥粒は、典型的にはダイヤモンド砥粒である。また、ここに開示される研磨方法は、予備ポリシング工程の前や、予備ポリシング工程と仕上げポリシング工程との間に追加の工程を含んでもよい。追加の工程は、例えば洗浄工程やポリシング工程である。 The polishing method disclosed herein may include any other process in addition to the preliminary polishing process and the finish polishing process. Examples of such processes include a mechanical polishing process or a lapping process carried out before the preliminary polishing process. The mechanical polishing process involves polishing the object to be polished using a liquid in which diamond abrasive grains are dispersed in a solvent. In some preferred embodiments, the dispersion does not contain an oxidizing agent. The lapping process involves pressing the surface of a polishing platen, such as a cast iron platen, against the object to be polished to polish it. Therefore, a polishing pad is not used in the lapping process. The lapping process is typically carried out by supplying abrasive grains between the polishing platen and the object to be polished. The abrasive grains are typically diamond abrasive grains. The polishing method disclosed herein may also include an additional process before the preliminary polishing process or between the preliminary polishing process and the finish polishing process. Examples of such additional processes include a cleaning process or a polishing process.
<研磨物の製造方法>
ここに開示される技術には、上述したいずれかの研磨方法によるポリシング工程を含む研磨物の製造方法および該方法により製造された研磨物の提供が含まれ得る。上記研磨物の製造方法は、例えば炭化ケイ素基板の製造方法である。すなわち、ここに開示される技術によると、高硬度材料から構成された表面を有する研磨対象物を、ここに開示されるいずれかの研磨方法を適用して研磨することを含む、研磨物の製造方法および該方法により製造された研磨物が提供される。上記製造方法によると、研磨を経て製造される基板、例えば炭化ケイ素基板が効率的に提供され得る。
<Method of manufacturing polished object>
The technology disclosed herein may include a method for manufacturing a polishing object, which includes a polishing step using any of the polishing methods described above, and the provision of a polishing object manufactured by the method. The method for manufacturing a polishing object is, for example, a method for manufacturing a silicon carbide substrate. That is, the technology disclosed herein provides a method for manufacturing a polishing object, which includes polishing an object having a surface made of a high-hardness material using any of the polishing methods disclosed herein, and a polishing object manufactured by the method. The manufacturing method described above can efficiently provide a substrate manufactured through polishing, such as a silicon carbide substrate.
この明細書により開示される事項には、以下のものが含まれる。
〔1〕 酸化剤としての過マンガン酸カリウムと、金属塩Aと、水と、を含み、
ここで、上記金属塩Aは:
水和金属イオンのpKaが7.0以上である金属を含むカチオンa(但し、アルカリ土類金属カチオンを除く)と、アニオンとの塩であり;かつ、
上記カチオンaの過マンガン酸塩が、過マンガン酸カリウムに比べて、20℃での水に対する溶解度が同じかあるいは大きく;
上記過マンガン酸カリウムの含有量は5.0重量%以上であり、
上記過マンガン酸カリウムの濃度CK[mM]に対する上記金属塩Aの濃度CA[mM]の比(CA/CK)は0.1より大きい、研磨用組成物。
〔2〕 上記金属塩Aは、カリウムイオン、亜鉛イオン、リチウムイオンおよびナトリウムイオンから選択される上記カチオンaと、アニオンとの塩である、上記〔1〕に記載の研磨用組成物。
〔3〕 上記金属塩Aは、上記カチオンaと、硝酸イオン、フッ化物イオンおよび重炭酸イオンから選択されるアニオンとの塩である、上記〔1〕または〔2〕に記載の研磨用組成物。
〔4〕 上記金属塩Aは、カリウムイオン、亜鉛イオン、リチウムイオンおよびナトリウムイオンから選択される上記カチオンaと、硝酸イオン、フッ化物イオンおよび重炭酸イオンから選択されるアニオンとの塩である、上記〔1〕~〔3〕のいずれかに記載の研磨用組成物。
〔5〕 水和金属イオンのpKaが7.0未満である金属を含むカチオンbと、アニオンとの塩である金属塩Bをさらに含む、上記〔1〕~〔4〕のいずれかに記載の研磨用組成物。
〔6〕 上記金属塩Bは、上記カチオンbと、硝酸イオンとの塩である、上記〔5〕に記載の研磨用組成物。
〔7〕 アルカリ土類金属塩から選択される金属塩Cをさらに含む、上記〔1〕~〔6〕のいずれかに記載の研磨用組成物。
〔8〕 上記金属塩Cは、アルカリ土類金属カチオンと、硝酸イオンとの塩である、上記〔7〕に記載の研磨用組成物。
〔9〕 さらに砥粒を含む、上記〔1〕~〔8〕のいずれかに記載の研磨用組成物。
〔10〕 pHが1.0以上6.0未満である、上記〔1〕~〔9〕のいずれかに記載の研磨用組成物。
〔11〕 ビッカース硬度1500Hv以上の材料の研磨に用いられる、上記〔1〕~〔10〕のいずれかに記載の研磨用組成物。
〔12〕 炭化ケイ素の研磨に用いられる、上記〔1〕~〔11〕のいずれかに記載の研磨用組成物。
〔13〕 上記〔1〕~〔12〕のいずれかに記載の研磨用組成物を用いて研磨対象物を研磨することを含む、研磨方法。
The matters disclosed by this specification include the following:
[1] A method for producing a catalyst comprising: potassium permanganate as an oxidizing agent; a metal salt A; and water;
wherein the metal salt A is:
A salt of a cation a (excluding alkaline earth metal cations) containing a metal whose hydrated metal ion has a pKa of 7.0 or more, and an anion; and
The permanganate of the cation a has the same or higher solubility in water at 20°C than potassium permanganate;
The content of potassium permanganate is 5.0% by weight or more,
The polishing composition has a ratio (CA/CK) of the concentration CA [mM] of the metal salt A to the concentration CK [mM] of the potassium permanganate greater than 0.1.
[2] The polishing composition according to [1], wherein the metal salt A is a salt of the cation a selected from potassium ion, zinc ion, lithium ion, and sodium ion and an anion.
[3] The polishing composition according to [1] or [2], wherein the metal salt A is a salt of the cation a and an anion selected from the group consisting of a nitrate ion, a fluoride ion, and a bicarbonate ion.
[4] The polishing composition according to any one of [1] to [3], wherein the metal salt A is a salt of the cation a selected from potassium ion, zinc ion, lithium ion, and sodium ion and an anion selected from nitrate ion, fluoride ion, and bicarbonate ion.
[5] The polishing composition according to any one of [1] to [4] above, further comprising a metal salt B which is a salt of a cation b containing a metal whose hydrated metal ion has a pKa of less than 7.0 and an anion.
[6] The polishing composition according to [5], wherein the metal salt B is a salt of the cation b and a nitrate ion.
[7] The polishing composition according to any one of [1] to [6] above, further comprising a metal salt C selected from alkaline earth metal salts.
[8] The polishing composition according to [7], wherein the metal salt C is a salt of an alkaline earth metal cation and a nitrate ion.
[9] The polishing composition according to any one of [1] to [8] above, further comprising abrasive grains.
[10] The polishing composition according to any one of [1] to [9] above, which has a pH of 1.0 or more and less than 6.0.
[11] The polishing composition according to any one of [1] to [10] above, which is used for polishing a material having a Vickers hardness of 1500 Hv or more.
[12] The polishing composition according to any one of [1] to [11] above, which is used for polishing silicon carbide.
[13] A polishing method, comprising polishing an object to be polished with the polishing composition according to any one of [1] to [12] above.
以下、本発明に関するいくつかの実施例を説明するが、本発明をかかる実施例に示すものに限定することを意図したものではない。なお、以下の説明において「%」は、特に断りがない限り重量基準である。 Several examples of the present invention will be described below, but it is not intended that the present invention be limited to those shown in these examples. In the following description, "%" is by weight unless otherwise specified.
≪実験1≫
<研磨用組成物の調製>
(参考例1)
アルミナ砥粒と、酸化剤としての過マンガン酸カリウムと、硝酸アルミニウムと、硝酸カルシウムと、脱イオン水を混合し、室温にてスターラーを用いて500rpmで攪拌することにより、アルミナ砥粒を0.1%、過マンガン酸カリウムを1.4%、硝酸アルミニウムを10mM、硝酸カルシウムを10mMの含有量で含む研磨用組成物を調製した。
<Experiment 1>
<Preparation of Polishing Composition>
(Reference example 1)
Alumina abrasive grains, potassium permanganate as an oxidizing agent, aluminum nitrate, calcium nitrate, and deionized water were mixed and stirred at room temperature at 500 rpm using a stirrer to prepare a polishing composition containing 0.1% alumina abrasive grains, 1.4% potassium permanganate, 10 mM aluminum nitrate, and 10 mM calcium nitrate.
(参考例2、3)
過マンガン酸カリウムの含有量を表1に示す通りとした以外は、参考例1と同様の方法で本例の研磨用組成物を調製した。
(Reference examples 2 and 3)
The polishing composition of this example was prepared in the same manner as in Reference Example 1, except that the content of potassium permanganate was set as shown in Table 1.
表1に参考例1~3の概要を示した。なお、参考例3の研磨用組成物には、後述するように未溶解物が発生していたため、組成物における溶解成分の濃度(含有量)は表1に示す値とは異なるが、便宜上、表1には使用した原料の添加量に基づいた量を含有量として示した。 Table 1 shows an overview of Reference Examples 1 to 3. Note that, as described below, undissolved matter was generated in the polishing composition of Reference Example 3, so the concentration (content) of the dissolved components in the composition differs from the value shown in Table 1. However, for convenience, Table 1 shows the amount based on the added amount of the raw materials used as the content.
参考例1~3の研磨用組成物において、アルミナ砥粒としては、平均一次粒子径が300nmのα-アルミナ砥粒を使用した。また、参考例1~3の研磨用組成物の調製にあたり、pH調整剤は用いなかった。参考例1~3に係る研磨用組成物のpHはいずれも3.7~3.8の範囲内であった。 In the polishing compositions of Reference Examples 1 to 3, α-alumina abrasive grains with an average primary particle size of 300 nm were used as the alumina abrasive grains. Furthermore, no pH adjuster was used in preparing the polishing compositions of Reference Examples 1 to 3. The pH of the polishing compositions of Reference Examples 1 to 3 was all within the range of 3.7 to 3.8.
<溶解性>
得られた参考例1~3の研磨用組成物の溶解性を調べた。具体的には、各研磨用組成物を、目開きが100μmのポリプロピレンメッシュに通し、メッシュ上の残渣(未溶解物)の有無を目視で確認した。残渣が無かった場合は溶解性が良好(OK)、残渣が有った場合は溶解性が不良(NG)と評価した。その結果、参考例1および2の研磨用組成物の溶解性はOKであったが、参考例3の研磨用組成物の溶解性はNGであった。結果を表1の該当欄に示す。
<Solubility>
The solubility of the polishing compositions of Reference Examples 1 to 3 obtained was examined. Specifically, each polishing composition was passed through a polypropylene mesh with a mesh size of 100 μm, and the presence or absence of residue (undissolved matter) on the mesh was visually confirmed. If there was no residue, the solubility was evaluated as good (OK), and if there was residue, the solubility was evaluated as poor (NG). As a result, the solubility of the polishing compositions of Reference Examples 1 and 2 was OK, but the solubility of the polishing composition of Reference Example 3 was NG. The results are shown in the corresponding columns in Table 1.
<研磨対象物の研磨>
アルミナ砥粒を含む予備研磨用組成物を用いてSiCウェーハを予備研磨した。この予備研磨されたSiCウェーハを研磨対象物とし、各例に係る研磨用組成物を研磨液として使用して、上記研磨対象物を下記のポリシング条件で研磨した。
[ポリシング条件]
研磨装置:不二越機械工業社、型式「RDP-500」
研磨パッド:ニッタ・デュポン社製「IC-1000」(硬質ポリウレタン製)
加工圧力:490gf/cm2
定盤回転数:130回転/分
ヘッド回転数:130回転/分
研磨液の供給レート:20mL/分
研磨液の使用方法:掛け捨て
研磨時間:5分
研磨対象物:4インチSiCウェーハ(伝導型:n型、結晶型4H-SiC、主面(0001)のC軸に対するオフ角:4°)、1枚/バッチ
研磨液の温度:23℃
<Polishing of object to be polished>
A SiC wafer was pre-polished using a preliminary polishing composition containing alumina abrasive grains. The pre-polished SiC wafer was used as an object to be polished, and the polishing composition according to each example was used as a polishing liquid to polish the object under the following polishing conditions.
[Polishing conditions]
Polishing machine: Fujikoshi Machinery Industry Co., Ltd., model "RDP-500"
Polishing pad: Nitta DuPont "IC-1000" (hard polyurethane)
Processing pressure: 490 gf/ cm2
Platen rotation speed: 130 rpm Head rotation speed: 130 rpm Polishing liquid supply rate: 20 mL/min Polishing liquid usage method: Disposable Polishing time: 5 minutes Polishing object: 4-inch SiC wafer (conductivity type: n-type, crystal type 4H-SiC, off angle of main surface (0001) to the C-axis: 4°), 1 wafer/batch Polishing liquid temperature: 23°C
なお、参考例3の研磨用組成物には上述したとおり、未溶解物が発生していたため、当該研磨用組成物を目開きが100μmのポリプロピレンメッシュに通すことにより未溶解物を除去した液(ろ液)を研磨液として用いた。 As mentioned above, the polishing composition of Reference Example 3 contained undissolved matter, so the polishing composition was passed through a polypropylene mesh with 100 μm openings to remove the undissolved matter, and the resulting liquid (filtrate) was used as the polishing liquid.
研磨パッドとしては、パッドの研磨面にブラシドレッシング処理を5分間、次いでダイヤモンドドレッシング処理を3分間、さらにブラシドレッシング処理を5分間施したものを用いた。ブラシドレッシング処理およびダイヤモンドドレッシング処理は、上記ポリシングの前に行った。 The polishing pad used had its polishing surface brush-dressed for 5 minutes, then diamond-dressed for 3 minutes, and then brush-dressed for another 5 minutes. The brush-dressing and diamond-dressing processes were performed before the polishing process.
<測定および評価>
(研磨除去速度)
上記ポリシング条件のもと、各例の研磨用組成物を用いてSiCウェーハを研磨した後、以下の計算式(1)、(2)に従って研磨除去速度を算出した。
(1)研磨取り代[cm]=研磨前後のSiCウェーハの重量の差[g]/SiCの密度[g/cm3](=3.21g/cm3)/研磨対象面積[cm2](=78.54cm2)
(2)研磨除去速度[nm/h]=研磨取り代[cm]×107/研磨時間(=5/60時間)
得られた結果を、参考例1についての研磨除去速度を100%とする相対値に換算した。値が大きいほど、研磨除去速度に優れることを示している。
<Measurement and Evaluation>
(Polishing removal rate)
Under the above polishing conditions, a SiC wafer was polished using the polishing composition of each example, and then the polishing removal rate was calculated according to the following calculation formulas (1) and (2).
(1) Polishing stock removal [cm] = difference in weight of SiC wafer before and after polishing [g] / density of SiC [g/cm 3 ] (= 3.21 g/cm 3 ) / area to be polished [cm 2 ] (= 78.54 cm 2 )
(2) Polishing removal rate [nm/h] = polishing removal amount [cm] × 10 7 / polishing time (= 5/60 hours)
The obtained results were converted into relative values, with the polishing removal rate for Reference Example 1 taken as 100%. A larger value indicates a more excellent polishing removal rate.
得られた参考例1~3の研磨除去速度を表1の該当欄に示した。 The polishing removal rates obtained for Reference Examples 1 to 3 are shown in the corresponding columns in Table 1.
表1に示す結果から明らかなように、酸化剤としての過マンガン酸カリウムの含有量を増加させると、研磨除去速度が向上する傾向にあることが確かめられた。一方で、過マンガン酸カリウムの含有量を7.5%まで増加させると、溶解性が低下し、未溶解物が発生することが確かめられた。 As is clear from the results shown in Table 1, it was confirmed that increasing the content of potassium permanganate as an oxidizing agent tends to improve the polishing removal rate. On the other hand, it was confirmed that increasing the potassium permanganate content to 7.5% reduced solubility and resulted in the generation of undissolved material.
≪実験2≫
<研磨用組成物の調製>
(比較例1)
アルミナ砥粒と、酸化剤としての過マンガン酸カリウムと、金属塩Aとしての硝酸ナトリウムと、硝酸アルミニウムと、硝酸カルシウムと、脱イオン水を混合し、室温にてスターラーを用いて500rpmで攪拌することにより、アルミナ砥粒を0.1%、過マンガン酸カリウムを7.5%、硝酸アルミニウムを10mM、硝酸カルシウムを10mMの濃度で含み、硝酸ナトリウムを過マンガン酸カリウムに対するモル基準の含有量比(CA/CK)が0.1となる濃度で含む研磨用組成物を調製した。
<Experiment 2>
<Preparation of Polishing Composition>
(Comparative Example 1)
Alumina abrasive grains, potassium permanganate as an oxidizing agent, sodium nitrate as metal salt A, aluminum nitrate, calcium nitrate, and deionized water were mixed and stirred at room temperature at 500 rpm using a stirrer to prepare a polishing composition containing 0.1% alumina abrasive grains, 7.5% potassium permanganate, 10 mM aluminum nitrate, and 10 mM calcium nitrate, and containing sodium nitrate at a molar content ratio (CA/CK) to potassium permanganate of 0.1.
(実施例1)
アルミナ砥粒と、酸化剤としての過マンガン酸カリウムと、金属塩Aとしての硝酸ナトリウムと、硝酸アルミニウムと、硝酸カルシウムと、脱イオン水を混合し、室温にてスターラーを用いて500rpmで攪拌することにより、アルミナ砥粒を0.1%、過マンガン酸カリウムを7.5%、硝酸アルミニウムを10mM、硝酸カルシウムを10mMの濃度で含み、硝酸ナトリウムを過マンガン酸カリウムに対するモル基準の含有量比(CA/CK)が0.4となる濃度で含む研磨用組成物を調製した。
Example 1
Alumina abrasive grains, potassium permanganate as an oxidizing agent, sodium nitrate as metal salt A, aluminum nitrate, calcium nitrate, and deionized water were mixed and stirred at room temperature at 500 rpm using a stirrer to prepare a polishing composition containing 0.1% alumina abrasive grains, 7.5% potassium permanganate, 10 mM aluminum nitrate, and 10 mM calcium nitrate, and containing sodium nitrate at a molar content ratio (CA/CK) to potassium permanganate of 0.4.
(実施例2~4)
過マンガン酸カリウムに対する硝酸ナトリウムのモル基準の含有量比(CA/CK)を表2に示す通りとなるようにした以外は、実施例1と同様の方法で本例の研磨用組成物を調製した。
(Examples 2 to 4)
The polishing composition of this example was prepared in the same manner as in Example 1, except that the molar content ratio of sodium nitrate to potassium permanganate (CA/CK) was set as shown in Table 2.
表2に実施例1~4および比較例1の概要を示した。なお、比較例1の研磨用組成物には、後述するように未溶解物が発生していたため、組成物における溶解成分の濃度(含有量)は表2に示す値とは異なるが、便宜上、表2には使用した原料の添加量に基づいた量を含有量として示した。 Table 2 shows an overview of Examples 1 to 4 and Comparative Example 1. As described below, the polishing composition of Comparative Example 1 contained undissolved matter, so the concentration (content) of the dissolved components in the composition differs from the value shown in Table 2. However, for convenience, Table 2 shows the amount based on the added amount of the raw materials used as the content.
実施例1~4および比較例1の研磨用組成物において、アルミナ砥粒としては、平均一次粒子径が300nmのα-アルミナ砥粒を使用した。また、実施例1~4および比較例1の研磨用組成物の調製にあたり、pH調整剤は用いなかった。実施例1~4および比較例1に係る研磨用組成物のpHはいずれも3.7~3.8の範囲内であった。 In the polishing compositions of Examples 1 to 4 and Comparative Example 1, α-alumina abrasive grains with an average primary particle size of 300 nm were used as the alumina abrasive grains. Furthermore, no pH adjuster was used in preparing the polishing compositions of Examples 1 to 4 and Comparative Example 1. The pH of the polishing compositions of Examples 1 to 4 and Comparative Example 1 was all within the range of 3.7 to 3.8.
<溶解性>
得られた実施例1~4および比較例1の研磨用組成物を、目開きが100μmのポリプロピレンメッシュに通し、メッシュ上の残渣(未溶解物)の有無を目視で確認した。残渣が無かった場合は溶解性が良好(OK)、残渣が有った場合は溶解性が不良(NG)と評価した。その結果、実施例1~4の研磨用組成物の溶解性は良好であったが、比較例1の研磨用組成物の溶解性は不良であった。結果を表2に示す。
<Solubility>
The obtained polishing compositions of Examples 1 to 4 and Comparative Example 1 were passed through a polypropylene mesh with an opening of 100 μm, and the presence or absence of residue (undissolved matter) on the mesh was visually confirmed. If no residue was found, the solubility was evaluated as good (OK), and if residue was found, the solubility was evaluated as poor (NG). As a result, the solubility of the polishing compositions of Examples 1 to 4 was good, but the solubility of the polishing composition of Comparative Example 1 was poor. The results are shown in Table 2.
表2に示す結果から明らかなように、金属塩Aとしての硝酸ナトリウムを、過マンガン酸カリウムに対する金属塩Aのモル基準の含有量比CA/CKが0.1を超える量で用いると、たとえ過マンガン酸カリウムの含有量が7.5%であったとしても、溶解性が向上し、未溶解物が発生しないことが確かめられた。研磨用組成物における過マンガン酸カリウムの含有量が多いことは、研磨除去速度の向上に寄与し得る。 As is clear from the results shown in Table 2, when sodium nitrate is used as metal salt A in an amount such that the molar content ratio of metal salt A to potassium permanganate, CA/CK, exceeds 0.1, it was confirmed that solubility is improved and no undissolved material is generated, even if the potassium permanganate content is 7.5%. A high potassium permanganate content in the polishing composition can contribute to an improved polishing removal rate.
以上、本発明の具体例を詳細に説明したが、これらは例示にすぎず、請求の範囲を限定するものではない。請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。 Although specific examples of the present invention have been described in detail above, these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and variations of the specific examples exemplified above.
Claims (11)
ここで、前記金属塩Aは:
水和金属イオンのpKaが7.0以上である金属を含むカチオンa(但し、アルカリ土類金属カチオンを除く)と、アニオンとの塩であり;かつ、
前記カチオンaの過マンガン酸塩が、過マンガン酸カリウムに比べて、20℃での水に対する溶解度が同じかあるいは大きく;
前記過マンガン酸カリウムの含有量は5.0重量%以上であり、
前記過マンガン酸カリウムの濃度CK[mM]に対する前記金属塩Aの濃度CA[mM]の比(CA/CK)が0.1より大きい、研磨用組成物。 The composition contains potassium permanganate as an oxidizing agent, a metal salt A, and water,
wherein said metal salt A is:
A salt of a cation a (excluding alkaline earth metal cations) containing a metal whose hydrated metal ion has a pKa of 7.0 or more, and an anion; and
The permanganate of the cation a has the same or higher solubility in water at 20°C than potassium permanganate;
The content of potassium permanganate is 5.0% by weight or more,
A polishing composition in which the ratio (CA/CK) of the concentration CA [mM] of the metal salt A to the concentration CK [mM] of the potassium permanganate is greater than 0.1.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019138846A1 (en) * | 2018-01-11 | 2019-07-18 | 株式会社フジミインコーポレーテッド | Polishing composition |
| WO2021200149A1 (en) * | 2020-03-30 | 2021-10-07 | 株式会社フジミインコーポレーテッド | Polishing composition and polishing method |
| WO2022168858A1 (en) * | 2021-02-04 | 2022-08-11 | 株式会社フジミインコーポレーテッド | Polishing composition |
| WO2022168859A1 (en) * | 2021-02-04 | 2022-08-11 | 株式会社フジミインコーポレーテッド | Polishing method and polishing composition |
| WO2022212155A1 (en) * | 2021-03-29 | 2022-10-06 | Entegris, Inc. | Suspension for chemical mechanical planarization (cmp) and method employing the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019138846A1 (en) * | 2018-01-11 | 2019-07-18 | 株式会社フジミインコーポレーテッド | Polishing composition |
| WO2021200149A1 (en) * | 2020-03-30 | 2021-10-07 | 株式会社フジミインコーポレーテッド | Polishing composition and polishing method |
| WO2022168858A1 (en) * | 2021-02-04 | 2022-08-11 | 株式会社フジミインコーポレーテッド | Polishing composition |
| WO2022168859A1 (en) * | 2021-02-04 | 2022-08-11 | 株式会社フジミインコーポレーテッド | Polishing method and polishing composition |
| WO2022212155A1 (en) * | 2021-03-29 | 2022-10-06 | Entegris, Inc. | Suspension for chemical mechanical planarization (cmp) and method employing the same |
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