WO2025204728A1 - Adhesive liquid, image forming system, and image forming method - Google Patents
Adhesive liquid, image forming system, and image forming methodInfo
- Publication number
- WO2025204728A1 WO2025204728A1 PCT/JP2025/008376 JP2025008376W WO2025204728A1 WO 2025204728 A1 WO2025204728 A1 WO 2025204728A1 JP 2025008376 W JP2025008376 W JP 2025008376W WO 2025204728 A1 WO2025204728 A1 WO 2025204728A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- adhesive liquid
- ink
- drying
- transfer medium
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/54—Inks based on two liquids, one liquid being the ink, the other liquid being a reaction solution, a fixer or a treatment solution for the ink
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
Definitions
- This disclosure relates to an adhesive liquid, an image forming system, and an image forming method.
- Patent Document 1 discloses an image forming method in which an image is formed on a transfer medium (print medium) using an intermediate transfer recording medium in which a printing layer and an adhesive layer are formed on the transfer medium.
- an inkjet printer forms a printing layer, such as a color print or white print, on a transfer medium, and then a powder adhesive is applied to the printing layer using a device separate from the inkjet printer.
- the applied powder is heated and melted to create an intermediate transfer recording medium.
- heat and pressure are applied while the intermediate transfer recording medium and the printing medium are superimposed, and the transfer medium is peeled off, transferring the printing layer formed on the transfer medium to the printing medium.
- the powder adhesive is replaced with a liquid adhesive (adhesive liquid).
- ink and adhesive liquid are ejected onto the intermediate transfer recording medium using an inkjet printer, and then dried, creating an intermediate transfer recording medium with an adhesive layer formed on top of the printing layer.
- the present disclosure therefore aims to provide an adhesive liquid, an image forming system, and an image forming method that provide good transferability of the printing layer and good washing fastness of the print medium after image transfer.
- the adhesive liquid of the present disclosure comprises: An adhesive liquid that is ejected from an ejection head onto ink on a transfer medium having an ink-receiving layer, and that adheres an image formed by the ink to the print medium by applying heat and pressure after drying,
- the composition includes water, resin particles, an organic solvent, a crosslinking agent, and a surfactant
- the weight change rate X before and after drying satisfies the following formula (1) or the following formula (2)
- the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and pressure is 5.4 x 106 Pa or less.
- A is the weight ratio of the water to the total amount of the adhesive liquid
- B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
- the image forming system of the present disclosure includes: an ink storage section; an ink ejection unit that ejects the ink stored in the ink storage unit onto a transfer medium by an inkjet method; an adhesive liquid storage section; an adhesive liquid ejection unit that ejects the adhesive liquid stored in the adhesive liquid storage unit onto the ink on the transfer medium by an inkjet method; a drying unit that dries the transfer medium onto which the adhesive liquid has been ejected; a contact heating section that applies heat and pressure to adhere the image formed by the ink to a print medium after the drying; Equipped with the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
- the weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
- the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and pressure is 5.4 x 106 Pa or less.
- the image forming method of the present disclosure includes: The method includes an ink ejection step, an adhesive liquid ejection step, a drying step, and a contact heating step, the ink ejection step includes a step of ejecting ink onto a transfer medium by an inkjet method; the adhesive liquid ejection step includes a step of ejecting adhesive liquid onto the ink on the transfer medium by an inkjet method; the drying step includes a step of drying the transfer medium onto which the adhesive liquid has been ejected, the contact heating step includes applying heat and pressure to adhere the image formed by the ink to a print medium after the drying step; the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
- the weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
- the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and pressure is 5.4 x 106 Pa or less.
- FIG. 1 is a schematic perspective view showing a configuration of an example of an image forming system according to the present disclosure.
- FIG. 2 is a perspective plan view showing the internal structure of the image forming apparatus in the image forming system of the present disclosure.
- FIG. 3 is a block diagram showing a schematic configuration of the image forming system of the present disclosure.
- FIG. 4 is a block diagram showing an example of the configuration of the control unit of the image forming apparatus in the image forming system of the present disclosure.
- FIG. 5 is a flowchart showing an example of steps in the image forming method of the present disclosure.
- water examples include ion-exchanged water and pure water.
- the content of the water relative to the total amount of the adhesive liquid is determined appropriately depending on the desired properties, etc.
- the water ratio may be, for example, the remainder of the other components.
- the water content is, for example, 5% to 50% by weight, 5% to 45% by weight, or 8% to 40% by weight.
- polyalkylene glycol examples include polyethylene glycol and polypropylene glycol.
- alkylene glycol examples include ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, thiodiglycol, and hexylene glycol.
- One type of wetting agent may be used, or two or more types of wetting agents may be used.
- Examples of the penetrating agent include alkylene diols, glycol ether compounds, etc.
- Examples of the alkylene diols include 1,2-hexanediol, 1,2-heptanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 3-methyl-1,3-butanediol, 1,3-propanediol, 1,2-butanediol, 1,2-pentanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2-methyl-2,4-pentanediol, and 3-methyl-1,5-pentanediol.
- glycol ether-based compound examples include ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, diethylene glycol-n-propyl ether, diethylene glycol-n-butyl ether, diethylene glycol-n-hexyl ether, triethylene glycol methyl ether, triethylene glycol ethyl ether, triethylene glycol-n-propyl ether, triethylene glycol-n-butyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol-n-propyl ether, propylene glycol-n-butyl ether, dipropylene glycol methyl ether, dipropylene glycol ethyl ether, dipropylene glycol-n-propyl ether, dipropylene glycol-n-butyl
- the content of the penetrant relative to the total amount of the adhesive liquid is, for example, 0% to 20% by weight, 1% to 20% by weight, or 1% to 15% by weight.
- the crosslinking agent may be, for example, a commercially available product.
- commercially available products include "Epocross (registered trademark) WS-700” manufactured by Nippon Shokubai Co., Ltd., which is an oxazoline group-containing water-soluble polymer; and "SU-268A” manufactured by Meisei Chemical Industry Co., Ltd., which is an aqueous crosslinking agent in which the isocyanate group is masked with a blocking agent.
- silicone surfactants include, for example, “Silface (registered trademark) SAG002,” “Silface (registered trademark) SAG005,” and “Silface (registered trademark) SAG503A,” manufactured by Nissin Chemical Industry Co., Ltd.
- acetylene surfactants include, for example, "Olfine (registered trademark) E1004," “Olfine (registered trademark) E1008,” and “Olfine (registered trademark) E1010” manufactured by Nissin Chemical Industry Co., Ltd.; “Surfynol (registered trademark) 440,” “Surfynol (registered trademark) 465,” and “Surfynol (registered trademark) 485" manufactured by Air Products and Chemicals Co., Ltd.; and “Acetylenol (registered trademark) E40” and “Acetylenol (registered trademark) E100” manufactured by Kawaken Fine Chemicals Co., Ltd.
- the surfactant may further include other surfactants in addition to or instead of the silicone-based surfactant and the acetylene-based surfactant.
- examples of such other surfactants include nonionic surfactants, anionic surfactants, and cationic surfactants.
- One type of surfactant may be used, or two or more types of wetting agents may be used.
- the content of the surfactant in the total amount of the adhesive liquid is, for example, 0.1% to 2% by mass, 0.3% to 1.5% by mass, or 0.3% to 0.5% by mass.
- the adhesive liquid of the present disclosure may further contain conventionally known additives as needed.
- additives include pH adjusters, viscosity adjusters, surface tension adjusters, and anti-mold agents.
- B represents the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
- B in the formula (2) represents the weight ratio of the water and the organic solvent to the total weight of the water, resin particles, the organic solvent, the crosslinking agent, and the surfactant. Therefore, when the adhesive liquid of the present disclosure further contains the additives, etc., B in the formula (2) represents the weight ratio of the water and the organic solvent to the total weight of the water, resin particles, the organic solvent, the crosslinking agent, the surfactant, and the additives, etc.
- the formed image is less likely to crack, even when the fabric on which the image is formed is washed, thereby further improving washing fastness.
- pigments include C.I. C.I. Pigment White 1, 4, 5, 6, 7, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, and 28; C.I. Pigment Black 1, 6, and 7; C.I. Pigment Yellow 1, 2, 3, 12, 13, 14, 15, 16, 17, 55, 74, 78, 150, 151, 154, 180, 185, and 194; C.I. Pigment Orange 31 and 43; C.I.
- suitable pigments include C.I.
- the resin dispersant may be, for example, a hydrophobic monomer such as styrene, a styrene derivative, vinyl naphthalene, a vinyl naphthalene derivative, or an aliphatic alcohol ester of an ⁇ , ⁇ -ethylenically unsaturated carboxylic acid; or a block copolymer, graft copolymer, or random copolymer composed of two or more monomers selected from the group consisting of acrylic acid, an acrylic acid derivative, maleic acid, a maleic acid derivative, itaconic acid, an itaconic acid derivative, fumaric acid, or a fumaric acid derivative, or a salt thereof.
- a hydrophobic monomer such as styrene, a styrene derivative, vinyl naphthalene, a vinyl naphthalene derivative, or an aliphatic alcohol ester of an ⁇ , ⁇ -ethylenically unsaturated carboxylic acid
- Examples of commercially available products include “Joncryl (registered trademark) 611,” “Joncryl (registered trademark) 60,” “Joncryl (registered trademark) 586,” “Joncryl (registered trademark) 687,” “Joncryl (registered trademark) 63,” and “Joncryl (registered trademark) HPD296” manufactured by Johnson Polymer Co., Ltd.; “Disperbyk 190” and “Disperbyk 191" manufactured by BYK-Chemie; and “Solsperse 20000” and “Solsperse 27000” manufactured by Zeneca Chemicals.
- the pigment may be a self-dispersing pigment.
- Such self-dispersing pigments are capable of being dispersed in water without the use of a dispersant, for example, by chemically bonding at least one hydrophilic functional group, such as a carbonyl group, a hydroxyl group, a carboxylic acid group, a sulfonic acid group, or a phosphate group, to the pigment particles, either directly or via another group.
- examples of such self-dispersing pigments include those treated by methods described in JP-A-8-3498, JP-T-2000-513396, JP-T-2008-524400, JP-T-2009-515007, and JP-T-2011-515535.
- Both inorganic and organic pigments can be used as raw materials for the self-dispersing pigment.
- pigments suitable for such treatment include carbon blacks such as "MA8" and "MA100” manufactured by Mitsubishi Chemical Corporation.
- the self-dispersing pigment may be, for example, a commercially available product.
- CAB-O-JET registered trademark 200
- CAB-O-JET registered trademark 250C
- CAB-O-JET registered trademark 250M
- CAB-O-JET registered trademark 260M
- CAB-O-JET registered trademark 270Y
- CAB-O-JET registered trademark 300
- CAB-O-JET registered trademark 400
- CAB-O-JET registered trademark 500Y
- the dye is not particularly limited, and examples thereof include direct dyes, acid dyes, basic dyes, and reactive dyes.
- Specific examples of the dye include C.I. Direct Black, C.I. Direct Blue, C.I. Direct Red, C.I. Direct Yellow, C.I. Direct Orange, C.I. Direct Violet, C.I. Direct Brown, C.I. Direct Green, C.I. Acid Black, C.I. Acid Blue, C.I. Acid Red, C.I. Acid Yellow, C.I. Acid Orange, C.I. Acid Violet, C.I. Basic Black, C.I. Basic Blue, C.I. Basic Red, C.I. Basic Violet, and C.I. Food Black.
- Examples of the C.I. Direct Black include C.I. Examples of the C.I.
- Direct Black include Direct Black 17, 19, 32, 51, 71, 108, 146, 154, and 168.
- Examples of the C.I. Direct Blue include Direct Blue 6, 22, 25, 71, 86, 90, 106, and 199.
- Examples of the C.I. Direct Red include Direct Red 1, 4, 17, 28, 83, and 227.
- Examples of the C.I. Direct Yellow include Direct Yellow 12, 24, 26, 86, 98, 132, 142, and 173.
- Examples of the C.I. Direct Orange include Direct Orange 34, 39, 44, 46, and 60.
- Examples of the C.I. Direct Violet 47 and 48 include C.I. Direct Brown 109 and the like.
- Examples of the C.I. Direct Green include C.I. Direct Green 59 and the like.
- Examples of the C.I. Acid Black include C.I. Acid Black 2, 7, 24, 26, 31, 52, 63, 112 and 118 and the like.
- Examples of the C.I. Acid Blue include C.I. Acid Blue 9, 22, 40, 59, 90, 93, 102, 104, 117, 120, 167, 229 and 234 and the like.
- Examples of the C.I. Acid Red include C.I.
- Examples of the C.I. Acid Red include C.I. Acid Red 1, 6, 32, 37, 51, 52, 80, 85, 87, 92, 94, 115, 180, 256, 289, 315, and 317.
- Examples of the C.I. Acid Yellow include C.I. Acid Yellow 11, 17, 23, 25, 29, 42, 61, and 71.
- the dye may be one type of dye, or two or more types of dyes.
- the adhesive liquid is, for example, different from the ink and is used for purposes other than those of the ink.
- the ink contains, for example, the coloring material and is used to color the image.
- the adhesive liquid is ejected onto the ink ejected onto the transfer medium and is used to adhere the print medium and the image.
- the image forming system of the present disclosure may be a system that includes separate and independent ink storage units, ink ejection units, adhesive liquid storage units, adhesive liquid ejection units, drying units (drying devices), and contact heating units (heating and bonding devices), or it may be an integrated system that includes the ink storage unit, ink ejection units, adhesive liquid storage units, adhesive liquid ejection units, drying units, and contact heating units within a single housing.
- FIG. 1 shows the configuration of an example of an image forming system according to the present disclosure.
- FIG. 2 is a perspective plan view showing the internal structure of the image forming apparatus 1 shown in FIG. 1.
- the front, rear, left, and right directions are as indicated by arrows in FIGS. 1 and 2.
- the directions relating to the front and rear are the sub-scanning direction (transfer medium transport direction), and the directions relating to the left and right are the main scanning direction (head movement direction).
- the image forming system 100 includes an image forming apparatus 1 including a discharge liquid storage unit 10, a control unit 30, an operation panel 40, and a discharge mechanism 60, a drying device 70, and a contact heating device 80.
- the image forming apparatus 1 also includes a discharge unit 20 inside its housing.
- the discharge mechanism 60 discharges a roll of transfer medium F having an ink-receiving layer in the sub-scanning direction.
- the roll of transfer medium F is, for example, a roll of film formed by winding a long film several meters or more into a roll.
- the configuration of transfer medium F is not limited to this.
- cut film cut to a predetermined size such as A4 size or A3 size, may also be used as transfer medium F.
- the ink-receiving layer of transfer medium F is not particularly limited and may be one commonly used in the technical field of the present disclosure.
- the ejection liquid storage section 10 is capable of storing the ejection liquid.
- the ejection liquid include the ink and the adhesive liquid.
- the ejection liquid storage section 10 includes an ink storage section capable of storing the ink ejection liquid, and an adhesive liquid storage section capable of storing the adhesive ejection liquid, each of which is a separate component.
- the image forming device 1 includes, for example, multiple serial head ejection units 20, a platen 22, multiple tanks 11, a conveying unit 51, and a scanning unit 52.
- the ejection units 20, platen 22, tanks 11, conveying unit 51, and scanning unit 52 are housed within the image forming device 1.
- the ejection unit 20 includes an ink ejection unit (first head) 20a and an adhesive ejection unit (second head) 20b.
- the ink ejection unit 20a ejects the ink contained in the ink storage unit onto a transfer medium F having an ink-receiving layer using an inkjet system.
- the ink ejection unit 20a may include a color head that ejects color inks and a white head that ejects white ink onto the color inks.
- the adhesive ejection unit 20b ejects the adhesive contained in the adhesive storage unit onto the ink on the transfer medium F using an inkjet system.
- the ejection unit 20 in the image forming apparatus 1 is not limited to ejecting the ink from the ink ejection unit 20a and the adhesive from the adhesive ejection unit 20b.
- the ejection unit 20 in the image forming apparatus 1 may, for example, eject the ink from at least one nozzle provided in one head and eject the adhesive from another nozzle; that is, the ink and the adhesive may be ejected from a single ejection unit.
- the ink ejection unit 20a may be arranged in the main scanning direction relative to the adhesive liquid ejection unit 20b.
- the color head, the white head, and the adhesive liquid discharge unit 20b may all be arranged in the main scanning direction, or the color head may be arranged in the main scanning direction relative to the adhesive liquid discharge unit 20b, and the white head may be arranged in the sub-scanning direction relative to the color head and adhesive liquid discharge unit 20b.
- the platen 22 supports the transfer medium F.
- the platen 22 determines the distance between the transfer medium F placed on the upper surface of the platen 22 and the ejection unit 20 placed opposite the transfer medium F.
- the tanks 11 are containers that store the ink or adhesive liquid, and the number of tanks 11 may be the same as the number of types of ink and adhesive liquid.
- the tanks 11 may have a first tank 11a that stores each of the color inks and white ink as the ink, and multiple second tanks 11b that store the adhesive liquid.
- Examples of the color ink include cyan ink, yellow ink, magenta ink, black ink, red ink, green ink, and blue ink.
- Example of the white ink is white ink.
- the first tank 11a stores the ink and is connected to the ink discharge unit 20a via the first flow path 12a.
- the ink is supplied from the first tank 11a to the ink discharge unit 20a via the first flow path 12a.
- the second tank 11b stores the adhesive liquid and is connected to the adhesive liquid discharge unit 20b via the second flow path 12b.
- the adhesive liquid is supplied from the second tank 11b to the adhesive liquid discharge unit 20b via the second flow path 12b.
- the first flow path 12a and the second flow path 12b are made of, for example, rubber tubes or plastic tubes.
- the transfer medium F discharged by the discharge mechanism 60 is transported, for example, backward in the sub-scanning direction by the transport unit 51.
- the transport unit 51 has, for example, two pairs of transport rollers 54, as well as a pair of pressure members 53 and a transport motor (not shown).
- One set of transport rollers 54 and the other set of transport rollers 54 are arranged to sandwich the platen 22 in the sub-scanning direction.
- the transport rollers 54 of each set are arranged to sandwich the transfer medium F.
- a transport motor is connected to one of the transport rollers 54 of each set. The transport motor drives the transport rollers 54 to rotate around their axes, thereby transporting the transfer medium F supported by the platen 22 backward in the sub-scanning direction.
- the transfer medium F may also be transported forward in the sub-scanning direction.
- the discharge mechanism 60 may, for example, return the transfer medium F discharged by the discharge mechanism 60 to the forward direction in the sub-scanning direction.
- an operation panel 40 having buttons 41 and a display unit 42 is provided at the front right end of the image forming apparatus 1.
- the display unit 42 is, for example, an LCD display.
- the buttons are used to input an image formation start signal to the control unit 30.
- the display unit 42 which is, for example, a touch panel, may accept user input and input the image formation start signal to the control unit 30.
- the front wall of the housing of the discharge unit 20 is provided with a discharge mechanism 60 and an opening 50 through which the roll-shaped transfer medium F discharged from the discharge mechanism 60 enters and leaves.
- FIG. 3 is a block diagram showing a schematic configuration of the image forming system 100 of the present disclosure.
- a layered liquid layer L1 made of the ink ejected from the ink ejection unit 20a is formed on the transfer medium F.
- a layered liquid layer L2 made of the adhesive liquid ejected from the adhesive liquid ejection unit 20b is formed on the liquid layer L1.
- the liquid layers L1 and L2 are then dried by the drying device 70, and an image is formed on the transfer medium F.
- the drying device 70 performs the drying process by, for example, heat drying, air drying, or a combination of these.
- the drying process performed by the drying device 70 forms an image on the transfer medium F.
- the image is transferred to the printing medium M by the contact heating device 80, and an image is formed on the printing medium M.
- the contact heating device 80 applies heat and pressure to adhere the image formed by the ink to the printing medium.
- the contact heating device 80 applies heat and pressure to transfer the image S1 on the transfer medium F, to which the dried adhesive liquid (hereinafter sometimes referred to as "adhesive S2") has been applied, to the print medium M.
- the contact heating device 80 includes, for example, a lower iron 101, an upper iron 102, and a heater mounted within the upper iron 102.
- the print medium M is placed on the lower iron 101, and the transfer medium F is placed at a desired position on the print medium M.
- the transfer medium F is placed with the main surface on which the image has been formed facing downward (i.e., the main surface faces the print medium M).
- An example of the contact heating device 80 is a heat press device. In this state, the upper iron 102 descends, and the print medium M and transfer medium F are sandwiched between the lower iron 101 and the upper iron 102. The heater is then activated to heat the print medium M and transfer medium F. This melts the adhesive S2, and the image S1 on the transfer medium F is transferred to the print medium M.
- the print medium M can be, for example, fabric or paper, and is particularly required to be wash-resistant after image formation.
- the CPU 37 performs various calculations and processes based on signals input by the button 41 and the various programs and data stored in the ROM 38 and RAM 39. It then transmits data, etc. to each component of the discharge unit 20 via the output interface 36.
- the RAM 39 is a readable/writable volatile storage device, and stores the results of various calculations performed by the CPU 37.
- the control unit 30 causes the ink to be ejected from the ink ejection unit 20a.
- the control unit 30 also causes the adhesive liquid to be ejected from the adhesive liquid ejection unit 20b.
- the ink and adhesive liquid can be ejected onto the transfer medium F using the image forming apparatus 1 of the present disclosure, for example, as follows.
- the ink is applied (ejected) onto the transfer medium F from the ink ejection unit 20a.
- the ink ejection unit 20a prints an image using the ink at the image formation location on the transfer medium F.
- At least one of the ROM 38 and RAM 39 of the control unit 30 of the image forming apparatus 1 stores, for example, various image data created by software and various data for each type of transfer medium F.
- the upper iron 102 descends, and the print medium M and transfer medium F are sandwiched between the lower iron 101 and upper iron 102.
- the heater is then activated to heat the print medium M and transfer medium F. This melts the adhesive S2, and the image S1 on the transfer medium F is transferred to the print medium M.
- the ink ejection step (S11) includes ejecting the ink onto the transfer medium using an inkjet method.
- the ink ejection step (S11) is performed, for example, by the ink ejection unit 20a described above.
- the drying step (S13) includes drying the transfer medium onto which the adhesive liquid has been ejected.
- the drying step (S13) is performed, for example, by the drying section (drying device) 70 described above.
- the drying temperature in the drying step (S13) may be, for example, 100°C or less, 80°C or less, or 60°C or less.
- the drying time in the drying step (S13) may be, for example, 3.5 minutes or less, or 2 minutes or less.
- the contact heating step (S14) includes a step of applying heat and pressure after the drying to adhere the image formed by the ink to the print medium.
- the contact heating step (S14) is performed, for example, by the contact heating unit (contact heating device) 80 described above.
- the heating temperature in the contact heating step (S14) may be changed as appropriate depending on, for example, the type of print medium. If the print medium is a cotton fabric, the heating temperature may be, for example, 185°C or less. If the print medium is a polyester fabric, the heating temperature may be, for example, 130°C or less. Setting the heating temperature depending on the type of print medium can avoid heat damage to the fibers that make up the fabric and detachment of the dye (sublimation transfer) that occurs due to the heating.
- Examples 1 to 9 and Comparative Examples 1 to 5 The components in Tables 1 and 2 were charged into a stirring vessel while rotating a stirrer and mixed together, thereby obtaining adhesive solutions of Examples 1 to 9 and Comparative Examples 1 to 5 containing the components in Tables 1 and 2.
- the intermediate transfer recording medium was then heat-pressed onto a cotton T-shirt (COTTON HERITAGE, Inc., "MC1082") at 185°C, 65 psi, and 300 seconds. After the cotton T-shirt and transfer medium had sufficiently cooled, the transfer medium was peeled off, and the image was transferred onto the cotton T-shirt. The transfer state after peeling off the transfer medium was judged according to the following criteria to evaluate the transferability: The weight change rate X was calculated based on the following formula (3).
- Wa is the weight of the transfer medium
- Wb is the weight of the transfer medium to which the ink and adhesive liquid have been applied before drying
- Wc is the weight of the transfer medium to which the ink and adhesive liquid have been applied and after drying.
- Evaluation of washing fastness Evaluation criteria A: The image was not peeled off and was not cracked. B: The image was not peeled off, but it was cracked. C: The image was peeled off or cracked.
- compositions and evaluation results of the adhesive solutions for Examples 1 to 9 and Comparative Examples 1 to 5 are shown in Tables 1 and 2.
- (Appendix 4) an ink storage section; an ink ejection unit that ejects the ink stored in the ink storage unit onto a transfer medium by an inkjet method; an adhesive liquid storage section; an adhesive liquid ejection unit that ejects the adhesive liquid stored in the adhesive liquid storage unit onto the ink on the transfer medium by an inkjet method; a drying unit that dries the transfer medium onto which the adhesive liquid has been ejected; a contact heating section that applies heat and pressure to adhere the image formed by the ink to a print medium after the drying; Equipped with the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
- the weight change rate X before and after drying satisfies the following formula (1) or the following formula (2), an image forming system, characterized in that the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and the pressure is 5.4 x 106 Pa or less.
- the method includes an ink ejection step, an adhesive liquid ejection step, a drying step, and a contact heating step, the ink ejection step includes a step of ejecting ink onto a transfer medium by an inkjet method; the adhesive liquid ejection step includes a step of ejecting adhesive liquid onto the ink on the transfer medium by an inkjet method; the drying step includes a step of drying the transfer medium onto which the adhesive liquid has been ejected, the contact heating step includes applying heat and pressure to adhere the image formed by the ink to a print medium after the drying step; the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant; The weight change rate X before and after drying satisfie
- Image forming system 1 Image forming apparatus 10 Discharge liquid storage section 20 Discharge section 30 Control section 40 Operation panel 50 Opening 60 Discharge mechanism F Transfer medium
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- Textile Engineering (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Ink Jet (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
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Abstract
Description
本開示は、接着液、画像形成システム、及び画像形成方法に関する。 This disclosure relates to an adhesive liquid, an image forming system, and an image forming method.
特許文献1には、転写媒体に印刷層と接着層とが形成された中間転写記録媒体を用いて、被転写体(印刷媒体)へ画像を形成する画像形成方法が開示されている。 Patent Document 1 discloses an image forming method in which an image is formed on a transfer medium (print medium) using an intermediate transfer recording medium in which a printing layer and an adhesive layer are formed on the transfer medium.
インクジェットプリンタにより転写媒体にカラー印刷や白印刷等の印刷層が形成され、その後、インクジェットプリンタとは別の装置により粉末接着剤が印刷層に付与され、付与された粉末が加熱溶解されることで中間転写記録媒体が作製されることが考えられる。この場合、中間転写記録媒体と印刷媒体とが重なった状態で熱および圧力が加えられ、転写媒体が剥離されることで、転写媒体に形成された印刷層が印刷媒体に転写される。一方で、粉末接着剤が液状の接着剤(接着液)に置き換えられることが考えられる。この場合、インクジェットプリンタにより、インクと接着液が中間転写記録媒体に吐出され、その後乾燥が行われることによって、印刷層の上に接着層が形成された中間転写記録媒体が作製される。 It is conceivable that an inkjet printer forms a printing layer, such as a color print or white print, on a transfer medium, and then a powder adhesive is applied to the printing layer using a device separate from the inkjet printer. The applied powder is heated and melted to create an intermediate transfer recording medium. In this case, heat and pressure are applied while the intermediate transfer recording medium and the printing medium are superimposed, and the transfer medium is peeled off, transferring the printing layer formed on the transfer medium to the printing medium. Alternatively, it is conceivable that the powder adhesive is replaced with a liquid adhesive (adhesive liquid). In this case, ink and adhesive liquid are ejected onto the intermediate transfer recording medium using an inkjet printer, and then dried, creating an intermediate transfer recording medium with an adhesive layer formed on top of the printing layer.
ここで、接着剤によって形成され乾燥された後の接着層が硬い場合、転写媒体が印刷媒体から剥離される際に、印刷媒体への印刷層の転写不良が生じる可能性がある。さらに、印刷媒体に転写された印刷層は、洗濯時に生じる曲げや折れの力に耐えきれず、印刷媒体に形成された画像が割れる可能性もある。 If the adhesive layer formed from the adhesive is hard after drying, there is a risk that the printing layer will not transfer properly to the printing medium when the transfer medium is peeled off from the printing medium. Furthermore, the printing layer transferred to the printing medium may not be able to withstand the bending and folding forces that occur during washing, which could cause the image formed on the printing medium to crack.
そこで、本開示は、印刷層の転写性及び画像転写後の印刷媒体の洗濯堅牢性がよい、接着液、画像形成システム、及び画像形成方法の提供を目的とする。 The present disclosure therefore aims to provide an adhesive liquid, an image forming system, and an image forming method that provide good transferability of the printing layer and good washing fastness of the print medium after image transfer.
前記目的を達成するために、本開示の接着液は、
インク受容層を有する転写媒体上のインクに対して吐出ヘッドから吐出され、乾燥の後に熱及び圧力を加えることで前記インクによって形成された画像を印刷媒体に接着させる接着液であって、
水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。
In order to achieve the above object, the adhesive liquid of the present disclosure comprises:
An adhesive liquid that is ejected from an ejection head onto ink on a transfer medium having an ink-receiving layer, and that adheres an image formed by the ink to the print medium by applying heat and pressure after drying,
The composition includes water, resin particles, an organic solvent, a crosslinking agent, and a surfactant,
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
The storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
本開示の画像形成システムは、
インク収容部と、
インクジェット方式により、前記インク収容部に収容されたインクを転写媒体に吐出するインク吐出部と、
接着液収容部と、
インクジェット方式により、前記接着液収容部に収容された接着液を前記転写媒体上の前記インクに対して吐出する接着液吐出部と、
前記接着液が吐出された前記転写媒体を乾燥する乾燥部と、
前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を印刷媒体に接着する接触加熱部と、
を備え、
前記接着液は、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における
貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。
The image forming system of the present disclosure includes:
an ink storage section;
an ink ejection unit that ejects the ink stored in the ink storage unit onto a transfer medium by an inkjet method;
an adhesive liquid storage section;
an adhesive liquid ejection unit that ejects the adhesive liquid stored in the adhesive liquid storage unit onto the ink on the transfer medium by an inkjet method;
a drying unit that dries the transfer medium onto which the adhesive liquid has been ejected;
a contact heating section that applies heat and pressure to adhere the image formed by the ink to a print medium after the drying;
Equipped with
the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
The storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
本開示の画像形成方法は、
インク吐出工程、接着液吐出工程、乾燥工程、及び接触加熱工程を含み、
前記インク吐出工程は、インクジェット方式により、インクを転写媒体上に吐出する工程を含み、
前記接着液吐出工程は、インクジェット方式により、接着液を前記転写媒体上の前記インクに対して吐出する工程を含み、
前記乾燥工程は、前記接着液が吐出された前記転写媒体を乾燥する工程を含み、
前記接触加熱工程は、前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を印刷媒体に接着する工程を含み、
前記接着液は、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃におけ
る貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。
The image forming method of the present disclosure includes:
The method includes an ink ejection step, an adhesive liquid ejection step, a drying step, and a contact heating step,
the ink ejection step includes a step of ejecting ink onto a transfer medium by an inkjet method;
the adhesive liquid ejection step includes a step of ejecting adhesive liquid onto the ink on the transfer medium by an inkjet method;
the drying step includes a step of drying the transfer medium onto which the adhesive liquid has been ejected,
the contact heating step includes applying heat and pressure to adhere the image formed by the ink to a print medium after the drying step;
the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
The storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
本開示の接着液、画像形成システム、及び画像形成方法によれば、印刷層の転写性及び画像転写後の印刷媒体の洗濯堅牢性がよい。 The adhesive liquid, image forming system, and image forming method disclosed herein provide good transferability of the printed layer and good washing durability of the printed medium after image transfer.
本開示の実施形態を説明する。なお、本開示は、以下の実施形態には限定されない。なお、以下の各図において、同一部分には、同一符号を付している。また、各実施形態の説明は、特に言及がない限り、互いの説明を援用できる。さらに、各実施形態の構成は、特に言及がない限り、組合せ可能である。 Embodiments of the present disclosure will be described. However, the present disclosure is not limited to the following embodiments. In the following drawings, identical parts are designated by the same reference numerals. Furthermore, the descriptions of each embodiment can be used interchangeably unless otherwise specified. Furthermore, the configurations of each embodiment can be combined unless otherwise specified.
まず、本開示における、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を説明する。 First, we will explain the water, resin particles, organic solvent, crosslinking agent, and surfactant used in this disclosure.
前記水は、例えば、イオン交換水、純水等があげられる。前記接着液全量に対する前記水の含有量(水割合)は、所望の特性等に応じて適宜決定される。前記水割合は、例えば、他の成分の残部としてもよい。前記水の含有量は、例えば、5重量%~50重量%、5重量%~45重量%、又は8重量%~40重量%である。 Examples of the water include ion-exchanged water and pure water. The content of the water relative to the total amount of the adhesive liquid (water ratio) is determined appropriately depending on the desired properties, etc. The water ratio may be, for example, the remainder of the other components. The water content is, for example, 5% to 50% by weight, 5% to 45% by weight, or 8% to 40% by weight.
前記樹脂粒子は、例えば、樹脂エマルションに含まれるものであってもよい。前記樹脂エマルションは、例えば、前記樹脂粒子と、分散媒(例えば、水等)とで構成されるものであり、前記樹脂粒子は、前記分散媒に対して溶解状態ではなく、特定の粒子径を持って分散している。前記樹脂粒子は、例えば、市販品が用いられてもよい。前記樹脂粒子は、例えば、ポリウレタン、ポリアクリル酸、又はポリアクリル酸エステルを主成分とする樹脂粒子があげられる。前記樹脂粒子は、1種類の樹脂粒子が用いられてもよいし、2種類以上の樹脂粒子が用いられてもよい。 The resin particles may be contained in, for example, a resin emulsion. The resin emulsion is composed of, for example, the resin particles and a dispersion medium (for example, water, etc.), and the resin particles are not dissolved in the dispersion medium but are dispersed with a specific particle diameter. The resin particles may be, for example, commercially available products. Examples of the resin particles include resin particles whose main component is polyurethane, polyacrylic acid, or polyacrylic acid ester. One type of resin particle may be used, or two or more types of resin particles may be used.
前記樹脂粒子の市販品としては、例えば、三井化学(株)製の「タケラック(登録商標)WS6021」、「タケラック(登録商標)W6110」;ジャパンコーティングレジン(株)製の「モビニール(登録商標)W6761」;等があげられる。 Commercially available resin particles include, for example, "Takelac (registered trademark) WS6021" and "Takelac (registered trademark) W6110" manufactured by Mitsui Chemicals, Inc.; and "Movinyl (registered trademark) W6761" manufactured by Japan Coating Resins Co., Ltd.
前記接着液において、前記接着液全量に対する前記樹脂粒子の固形分含有量(有効成分量換算ともいえる)は、例えば、20重量%~90重量%、30重量%~80重量%、50重量%~70重量%である。なお、前記「有効成分量換算」とは、例えば、前記樹脂粒子を含む樹脂エマルションが用いられる場合は、水等の分散媒を除いた前記樹脂粒子そのものの量である。 In the adhesive liquid, the solid content of the resin particles (also known as the amount of active ingredient) relative to the total amount of the adhesive liquid is, for example, 20% to 90% by weight, 30% to 80% by weight, or 50% to 70% by weight. Note that, for example, when a resin emulsion containing the resin particles is used, the "amount of active ingredient" refers to the amount of the resin particles themselves excluding the dispersion medium such as water.
前記有機溶剤としては、例えば、吐出ヘッドのノズル面における接着液の乾燥を防止する湿潤剤及び印刷媒体上での乾燥速度を調整する浸透剤があげられる。 Examples of the organic solvent include a wetting agent that prevents the adhesive liquid from drying on the nozzle surface of the ejection head, and a penetrating agent that adjusts the drying speed on the print medium.
前記湿潤剤は、特に限定されず、例えば、メチルアルコール、エチルアルコール、n-プロピルアルコール、イソプロピルアルコール、n-ブチルアルコール、sec-ブチルアルコール、tert-ブチルアルコール等の低級アルコール;ジメチルホルムアミド、ジメチルアセトアミド等のアミド;アセトン等のケトン;ジアセトンアルコール等のケトアルコール;テトラヒドロフラン、ジオキサン等のエーテル;ポリアルキレングリコール等のポリエーテル;アルキレングリコール、グリセリン、トリメチロールプロパン、トリメチロールエタン等の多価アルコール;2-ピロリドン;N-メチル-2-ピロリドン;1,3-ジメチル-2-イミダゾリジノン等があげられる。前記ポリアルキレングリコールは、例えば、ポリエチレングリコール、ポリプロピレングリコール等があげられる。前記アルキレングリコールは、例えば、エチレングリコール、プロピレングリコール、ブチレングリコール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、チオジグリコール、ヘキシレングリコール等があげられる。これらの湿潤剤は、1種類の湿潤剤が用いられてもよいし、2種類以上の湿潤剤が用いられてもよい。 The wetting agent is not particularly limited and examples include lower alcohols such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, and tert-butyl alcohol; amides such as dimethylformamide and dimethylacetamide; ketones such as acetone; ketoalcohols such as diacetone alcohol; ethers such as tetrahydrofuran and dioxane; polyethers such as polyalkylene glycols; polyhydric alcohols such as alkylene glycol, glycerin, trimethylolpropane, and trimethylolethane; 2-pyrrolidone; N-methyl-2-pyrrolidone; and 1,3-dimethyl-2-imidazolidinone. Examples of the polyalkylene glycol include polyethylene glycol and polypropylene glycol. Examples of the alkylene glycol include ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, thiodiglycol, and hexylene glycol. One type of wetting agent may be used, or two or more types of wetting agents may be used.
前記接着液全量における前記湿潤剤の含有量は、例えば、0重量%~50重量%、3重量%~50重量%、3重量%~20重量%である。 The content of the wetting agent in the total amount of the adhesive liquid is, for example, 0% to 50% by weight, 3% to 50% by weight, or 3% to 20% by weight.
前記浸透剤は、アルキレン系ジオール、グリコールエーテル系化合物等があげられる。前記アルキレン系ジオールは、例えば、1,2-ヘキサンジオール、1,2-ヘプタンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、3-メチル-1,3-ブタンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,2-ペンタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、2-メチル-2,4-ペンタンジオール及び3-メチル-1,5-ペンタンジオール等があげられる。前記グリコールエーテル系化合物は、例えば、エチレングリコールメチルエーテル、エチレングリコールエチルエーテル、エチレングリコール-n-プロピルエーテル、ジエチレングリコールメチルエーテル、ジエチレングリコールエチルエーテル、ジエチレングリコール-n-プロピルエーテル、ジエチレングリコール-n-ブチルエーテル、ジエチレングリコール-n-ヘキシルエーテル、トリエチレングリコールメチルエーテル、トリエチレングリコールエチルエーテル、トリエチレングリコール-n-プロピルエーテル、トリエチレングリコール-n-ブチルエーテル、プロピレングリコールメチルエーテル、プロピレングリコールエチルエーテル、プロピレングリコール-n-プロピルエーテル、プロピレングリコール-n-ブチルエーテル、ジプロピレングリコールメチルエーテル、ジプロピレングリコールエチルエーテル、ジプロピレングリコール-n-プロピルエーテル、ジプロピレングリコール-n-ブチルエーテル、トリプロピレングリコールメチルエーテル、トリプロピレングリコールエチルエーテル、トリプロピレングリコール-n-プロピルエーテル及びトリプロピレングリコール-n-ブチルエーテル等があげられる。前記浸透剤は、1種類の浸透剤が用いられてもよいし、2種類以上の浸透剤が用いられてもよい。 Examples of the penetrating agent include alkylene diols, glycol ether compounds, etc. Examples of the alkylene diols include 1,2-hexanediol, 1,2-heptanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 3-methyl-1,3-butanediol, 1,3-propanediol, 1,2-butanediol, 1,2-pentanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2-methyl-2,4-pentanediol, and 3-methyl-1,5-pentanediol. Examples of the glycol ether-based compound include ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, diethylene glycol-n-propyl ether, diethylene glycol-n-butyl ether, diethylene glycol-n-hexyl ether, triethylene glycol methyl ether, triethylene glycol ethyl ether, triethylene glycol-n-propyl ether, triethylene glycol-n-butyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol-n-propyl ether, propylene glycol-n-butyl ether, dipropylene glycol methyl ether, dipropylene glycol ethyl ether, dipropylene glycol-n-propyl ether, dipropylene glycol-n-butyl ether, tripropylene glycol methyl ether, tripropylene glycol ethyl ether, tripropylene glycol-n-propyl ether, and tripropylene glycol-n-butyl ether. One type of penetrating agent may be used, or two or more types of penetrating agents may be used.
前記接着液全量に対する前記浸透剤の含有量は、例えば、0重量%~20重量%、1重量%~20重量%、1重量%~15重量%である。 The content of the penetrant relative to the total amount of the adhesive liquid is, for example, 0% to 20% by weight, 1% to 20% by weight, or 1% to 15% by weight.
前記架橋剤として、例えば、オキサゾリン基含有化合物、カルボジイミド基含有化合物、イソシアネート基含有化合物、アジリジン基含有化合物、エポキシ基含有化合物、ポリカルボジイミド樹脂に親水性セグメントを付与させた水性架橋剤等があげられる。 Examples of the crosslinking agent include oxazoline group-containing compounds, carbodiimide group-containing compounds, isocyanate group-containing compounds, aziridine group-containing compounds, epoxy group-containing compounds, and aqueous crosslinking agents in which hydrophilic segments are added to polycarbodiimide resins.
前記架橋剤としては、例えば、市販品が用いられてもよい。前記市販品としては、例えば、オキサゾリン基含有水溶性ポリマーである(株)日本触媒製の「エポクロス(登録商標) WS-700」;ブロック剤によりイソシアネート基がマスキングされた水性架橋剤である明成化学工業(株)製の「SU-268A」;等があげられる。 The crosslinking agent may be, for example, a commercially available product. Examples of commercially available products include "Epocross (registered trademark) WS-700" manufactured by Nippon Shokubai Co., Ltd., which is an oxazoline group-containing water-soluble polymer; and "SU-268A" manufactured by Meisei Chemical Industry Co., Ltd., which is an aqueous crosslinking agent in which the isocyanate group is masked with a blocking agent.
前記界面活性剤としては、例えば、市販品が用いられてもよい。具体的に、前記界面活性剤は、例えば、シリコーン系界面活性剤、アセチレン系界面活性剤等があげられる。 As the surfactant, for example, a commercially available product may be used. Specific examples of the surfactant include silicone-based surfactants and acetylene-based surfactants.
前記シリコーン系界面活性剤の市販品としては、例えば、日信化学工業株式会社製の「シルフェイス(登録商標)SAG002」、「シルフェイス(登録商標)SAG005」、「シルフェイス(登録商標)SAG503A」等があげられる。 Commercially available silicone surfactants include, for example, "Silface (registered trademark) SAG002," "Silface (registered trademark) SAG005," and "Silface (registered trademark) SAG503A," manufactured by Nissin Chemical Industry Co., Ltd.
前記アセチレン系界面活性剤の市販品としては、例えば、日信化学工業(株)製の「オルフィン(登録商標)E1004」、「オルフィン(登録商標)E1008」及び「オルフィン(登録商標)E1010」;エアープロダクツアンドケミカルズ社製の「サーフィノール(登録商標)440」、「サーフィノール(登録商標)465」及び「サーフィノール(登録商標)485」;川研ファインケミカル(株)製の「アセチレノール(登録商標)E40」及び「アセチレノール(登録商標)E100」;等があげられる。 Commercially available acetylene surfactants include, for example, "Olfine (registered trademark) E1004," "Olfine (registered trademark) E1008," and "Olfine (registered trademark) E1010" manufactured by Nissin Chemical Industry Co., Ltd.; "Surfynol (registered trademark) 440," "Surfynol (registered trademark) 465," and "Surfynol (registered trademark) 485" manufactured by Air Products and Chemicals Co., Ltd.; and "Acetylenol (registered trademark) E40" and "Acetylenol (registered trademark) E100" manufactured by Kawaken Fine Chemicals Co., Ltd.
前記界面活性剤は、さらに、前記シリコーン系界面活性剤や前記アセチレン系界面活性剤に加え、または代えて、他の界面活性剤を含んでもよい。前記他の界面活性剤としては、例えば、ノニオン界面活性剤、アニオン界面活性剤、カチオン界面活性剤等があげられる。前記界面活性剤は、1種類の界面活性剤が用いられてもよいし、2種類以上の湿潤剤が用いられてもよい。 The surfactant may further include other surfactants in addition to or instead of the silicone-based surfactant and the acetylene-based surfactant. Examples of such other surfactants include nonionic surfactants, anionic surfactants, and cationic surfactants. One type of surfactant may be used, or two or more types of wetting agents may be used.
前記接着液全量における前記界面活性剤の含有量は、例えば、0.1質量%~2質量%、0.3質量%~1.5質量%、又は0.3質量%~0.5質量%である。 The content of the surfactant in the total amount of the adhesive liquid is, for example, 0.1% to 2% by mass, 0.3% to 1.5% by mass, or 0.3% to 0.5% by mass.
本開示の接着液は、必要に応じて、さらに、従来公知の添加剤を含んでもよい。前記添加剤としては、例えば、pH調整剤、粘度調整剤、表面張力調整剤、防カビ剤等があげられる。 The adhesive liquid of the present disclosure may further contain conventionally known additives as needed. Examples of such additives include pH adjusters, viscosity adjusters, surface tension adjusters, and anti-mold agents.
つぎに、本開示の接着液を、具体的に説明する。 Next, the adhesive liquid of the present disclosure will be described in detail.
本開示の乾燥前後の接着液の重量変化率Xは、下記式(1)又は下記式(2)を満たす。
X<A (1)
A≦X<B (2)
The weight change rate X of the adhesive liquid before and after drying in the present disclosure satisfies the following formula (1) or the following formula (2).
X<A (1)
A≦X<B (2)
前記式(1)及び前記式(2)において、Aは、前記接着液全量における、前記水の重量比率である。すなわち、前記式(1)及び前記式(2)におけるAは、本開示の接着液が、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤のみを含む場合、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤の合計重量に対する、水の重量比率を意味する。そのため、本開示の接着液が、さらに、前記添加剤等を含む場合、前記式(1)及び前記式(2)におけるAは、水、樹脂粒子、有機溶剤、架橋剤、界面活性剤、及び前記添加剤等の合計重量に対する、水の重量比率を意味する。 In the formulas (1) and (2), A represents the weight ratio of water to the total amount of the adhesive liquid. That is, when the adhesive liquid of the present disclosure contains only water, resin particles, organic solvent, crosslinking agent, and surfactant, A in the formulas (1) and (2) represents the weight ratio of water to the total weight of water, resin particles, organic solvent, crosslinking agent, and surfactant. Therefore, when the adhesive liquid of the present disclosure further contains the additives, etc., A in the formulas (1) and (2) represents the weight ratio of water to the total weight of water, resin particles, organic solvent, crosslinking agent, surfactant, and the additives, etc.
前記式(1)を満たすことは、すなわち、後述する本開示の画像形成方法における乾燥工程の後においても、前記水と、前記有機溶剤に含まれる高沸点溶媒とが、接着液を乾燥させた被膜に残存している(半乾燥状態である)ことを意味する。例えば、インクによって形成された画像を接着させる対象である印刷媒体が布帛等である場合、前記被膜が半乾燥状態であると前記布帛の繊維間に前記被膜が浸透しやすくなる。そのため、後述する接触加熱工程後において、前記画像と前記印刷媒体との接着性が向上する。よって、前記印刷媒体に対して前記画像を転写する際に、後述する転写媒体が印刷媒体から剥離されても、転写不良が生じにくくなる。 Satisfying formula (1) above means that even after the drying process in the image forming method of the present disclosure, described below, the water and the high-boiling point solvent contained in the organic solvent remain in the coating formed by drying the adhesive liquid (the coating is in a semi-dried state). For example, if the print medium to which an image formed with ink is to be adhered is fabric or the like, a semi-dried coating will facilitate penetration between the fibers of the fabric. This improves the adhesion between the image and the print medium after the contact heating process, described below. Therefore, when transferring the image to the print medium, even if the transfer medium, described below, is peeled off from the print medium, transfer defects are less likely to occur.
前記式(2)において、Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。すなわち、本開示の接着液が、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤のみを含む場合、前記式(2)におけるBは、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤の合計重量に対する、水及び有機溶剤の重量比率を意味する。そのため、本開示の接着液が、さらに、前記添加剤等を含む場合は、前記式(2)におけるBは、水、樹脂粒子、有機溶剤、架橋剤、界面活性剤、及び前記添加剤等の合計重量に対する、水及び有機溶剤の重量比率を意味する。 In the formula (2), B represents the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid. In other words, when the adhesive liquid of the present disclosure contains only water, resin particles, an organic solvent, a crosslinking agent, and a surfactant, B in the formula (2) represents the weight ratio of the water and the organic solvent to the total weight of the water, resin particles, the organic solvent, the crosslinking agent, and the surfactant. Therefore, when the adhesive liquid of the present disclosure further contains the additives, etc., B in the formula (2) represents the weight ratio of the water and the organic solvent to the total weight of the water, resin particles, the organic solvent, the crosslinking agent, the surfactant, and the additives, etc.
前記式(2)を満たすことは、すなわち、後述する本開示の画像形成方法における乾燥工程の後においても、前記有機溶剤に含まれる高沸点溶媒が、前記被膜に残存している(半乾燥である)ことを意味する。また、前記接着液に含まれる水が、十分に乾燥された状態であることを意味する。前記印刷媒体が布帛等である場合、前記被膜が半乾燥状態であると前記布帛の繊維間に前記被膜が浸透しやすくなる。そのため、後述する接触加熱工程後において、前記画像と前記印刷媒体との接着性が向上する。また、前記式(1)を満たす場合よりも、前記被膜は、前記印刷媒体に対して裏抜けしにくくなる。すなわち、前記被膜の前記印刷媒体に対する浸透量が少ないため、前記印刷媒体における印刷面の反対面にまで前記被膜が浸透しにくくなる。よって、前記印刷媒体に対して前記画像が転写される際に、前記被膜が前記印刷媒体に対して裏抜けせず、かつ、前記転写媒体が前記印刷媒体から剥離されても、転写不良が生じにくくなる。 Satisfying formula (2) above means that the high-boiling point solvent contained in the organic solvent remains in the coating (is semi-dried) even after the drying process in the image forming method of the present disclosure, which will be described later. It also means that the water contained in the adhesive liquid is in a sufficiently dried state. When the print medium is a fabric or the like, a semi-dried coating facilitates penetration between the fibers of the fabric. This improves the adhesion between the image and the print medium after the contact heating process, which will be described later. Furthermore, the coating is less likely to strike through the print medium than when formula (1) above is satisfied. In other words, because the amount of penetration of the coating into the print medium is small, the coating is less likely to penetrate to the side of the print medium opposite the printed surface. Therefore, when the image is transferred to the print medium, the coating does not strike through the print medium, and transfer defects are less likely to occur even if the transfer medium is peeled off from the print medium.
本開示の接着液は、前述のとおり、前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における貯蔵弾性率E’が、5.4×106Pa以下である。すなわち、前記乾燥工程後であって前記接触加熱工程前における前記被膜の110℃におけ
る貯蔵弾性率E’が、5.4×106Pa以下である。110℃における前記貯蔵弾性率E’は、上限値が、例えば、5.0×106Pa以下、4.0×106Pa以下、3.5×106Pa以下、又は3.0×106Pa以下であってもよく、下限値が、例えば、7.0×105Pa以上、8.0×105Pa以上、9.0×105Pa以上、1.0×1
06Pa以上、又は1.5×106Pa以上であってもよい。
As described above, the adhesive liquid of the present disclosure has a storage modulus E' at 110°C of 5.4×10 Pa or less of the coating formed by drying the adhesive liquid before the application of heat and pressure. That is, the storage modulus E' at 110°C of the coating after the drying step and before the contact heating step is 5.4×10 Pa or less. The upper limit of the storage modulus E' at 110°C may be, for example, 5.0×10 Pa or less, 4.0×10 Pa or less, 3.5×10 Pa or less, or 3.0×10 Pa or less, and the lower limit may be, for example, 7.0×10 Pa or more, 8.0×10 Pa or more, 9.0×10 Pa or more, 1.0×10 Pa or less, or 2.0×10 Pa or less.
0.06 Pa or more, or 1.5×106 Pa or more.
110℃における前記貯蔵弾性率E’を満たすことで、例えば、前記印刷媒体が布帛等である場合に、前記布帛の繊維間に前記被膜が浸透しやくなる。そのため、後述する接触加熱工程後において、前記画像と前記印刷媒体との接着性が向上する。また、画像が形成された前記布帛が洗濯された場合においても、形成された画像が割れにくくなるため、洗濯堅牢性が向上する。 By satisfying the storage modulus E' at 110°C, for example, when the print medium is fabric, the coating can easily penetrate between the fibers of the fabric. This improves adhesion between the image and the print medium after the contact heating process described below. Furthermore, even when the fabric on which the image is formed is washed, the formed image is less likely to crack, improving washing durability.
本開示の接着液は、例えば、前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の25℃における貯蔵弾性率E’が、8.1×106Pa以下である。すなわち、前記乾燥工程後であって前記接触加熱工程前における前記被膜の25℃における貯蔵弾性率E’が、8.1×106Pa以下である。25℃における前記貯蔵弾性率E’は、上限
値が、例えば、8.0×106Pa以下、7.0×106Pa以下、又は6.5×106
Pa以下であってもよく、下限値が、例えば、2.0×106Pa以上、2.5×106
Pa以上、3.0×106Pa以上、又は4.0×106Pa以上であってもよい。
In the adhesive liquid of the present disclosure, for example, the storage modulus E' at 25°C of the coating obtained by drying the adhesive liquid before the application of heat and pressure is 8.1 x 10 Pa or less. That is, the storage modulus E' at 25°C of the coating after the drying step and before the contact heating step is 8.1 x 10 Pa or less. The upper limit of the storage modulus E' at 25°C is, for example, 8.0 x 10 Pa or less, 7.0 x 10 Pa or less, or 6.5 x 10 Pa or less.
The lower limit may be, for example, 2.0×10 Pa or more, 2.5×10
The pressure may be 3.0×10 Pa or more, 3.0×10 Pa or more, or 4.0×10 Pa or more.
25℃における前記貯蔵弾性率E’を満たすことで、例えば、画像が形成された前記布帛を洗濯した場合においても、形成された画像がより割れにくくなるため、より洗濯堅牢性が向上する。 By satisfying the storage modulus E' at 25°C, the formed image is less likely to crack, even when the fabric on which the image is formed is washed, thereby further improving washing fastness.
なお、前記画像を形成するためのインクは、例えば、色材を含む。前記色材は、例えば、顔料、染料等を含んでいてもよい。 The ink used to form the image contains, for example, a coloring material. The coloring material may contain, for example, a pigment, a dye, etc.
前記顔料は、特に限定されず、例えば、カーボンブラック、無機顔料及び有機顔料等があげられる。前記カーボンブラックとしては、例えば、ファーネスブラック、ランプブラック、アセチレンブラック、チャンネルブラック等があげられる。前記無機顔料としては、例えば、酸化チタン、酸化鉄系無機顔料及びカーボンブラック系無機顔料等をあげることができる。前記有機顔料としては、例えば、アゾレーキ、不溶性アゾ顔料、縮合アゾ顔料、キレートアゾ顔料等のアゾ顔料;フタロシアニン顔料、ペリレン及びペリノン顔料、アントラキノン顔料、キナクリドン顔料、ジオキサジン顔料、チオインジゴ顔料、イソインドリノン顔料、キノフタロン顔料等の多環式顔料;塩基性染料型レーキ顔料、酸性染料型レーキ顔料等の染料レーキ顔料;ニトロ顔料;ニトロソ顔料;アニリンブラック昼光蛍光顔料;等があげられる。また、これらの顔料に限られず、水相に分散可能な顔料がインクに含まれてもよい。これらの顔料の具体例としては、例えば、C.I.ピグメントホワイト1、4、5、6、7、18、19、20、21、22、23、24、25、26、27、及び28;C.I.ピグメントブラック1、6及び7;C.I.ピグメントイエロー1、2、3、12、13、14、15、16、17、55、74、78、150、151、154、180、185及び194;C.I.ピグメントオレンジ31及び43;C.I.ピグメントレッド2、3、5、6、7、12、15、16、48、48:1、53:1、57、57:1、112、122、123、139、144、146、149、150、166、168、175、176、177、178、184、185、190、202、209、221、222、224及び238;C.I.ピグメントバイオレット19及び196;C.I.ピグメントブルー1、2、3、15、15:1、15:2、15:3、15:4、16、22及び60;C.I.ピグメントグリーン7及び36;並びにこれらの顔料の固溶体等もあげられる。 The pigment is not particularly limited, and examples thereof include carbon black, inorganic pigments, and organic pigments. Examples of carbon black include furnace black, lamp black, acetylene black, and channel black. Examples of inorganic pigments include titanium oxide, iron oxide-based inorganic pigments, and carbon black-based inorganic pigments. Examples of organic pigments include azo pigments such as azo lake, insoluble azo pigment, condensed azo pigment, and chelate azo pigment; polycyclic pigments such as phthalocyanine pigments, perylene and perinone pigments, anthraquinone pigments, quinacridone pigments, dioxazine pigments, thioindigo pigments, isoindolinone pigments, and quinophthalone pigments; dye lake pigments such as basic dye lake pigments and acid dye lake pigments; nitro pigments; nitroso pigments; and aniline black daylight fluorescent pigments. Furthermore, the ink is not limited to these pigments, and pigments dispersible in the aqueous phase may also be included. Specific examples of these pigments include C.I. C.I. Pigment White 1, 4, 5, 6, 7, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, and 28; C.I. Pigment Black 1, 6, and 7; C.I. Pigment Yellow 1, 2, 3, 12, 13, 14, 15, 16, 17, 55, 74, 78, 150, 151, 154, 180, 185, and 194; C.I. Pigment Orange 31 and 43; C.I. Examples of suitable pigments include C.I. Pigment Red 2, 3, 5, 6, 7, 12, 15, 16, 48, 48:1, 53:1, 57, 57:1, 112, 122, 123, 139, 144, 146, 149, 150, 166, 168, 175, 176, 177, 178, 184, 185, 190, 202, 209, 221, 222, 224, and 238; C.I. Pigment Violet 19 and 196; C.I. Pigment Blue 1, 2, 3, 15, 15:1, 15:2, 15:3, 15:4, 16, 22, and 60; C.I. Pigment Green 7 and 36; and solid solutions of these pigments.
前記顔料は、樹脂分散剤によって溶媒中に分散されるものであってもよい(樹脂分散顔料ともいう)。前記樹脂分散剤は、例えば、一般的な高分子分散剤(顔料分散用樹脂や樹脂分散剤等ともいう)等が用いられてもよい。また、本開示の接着液において、前記顔料は、高分子によりカプセル化されたものであってもよい。前記樹脂分散剤としては、例えば、メタクリル酸及びアクリル酸の少なくとも一方をモノマーとして含むものが用いられてもよく、例えば、市販品が用いられてもよい。前記樹脂分散剤は、例えば、スチレン、スチレン誘導体、ビニルナフタレン、ビニルナフタレン誘導体、α,β-エチレン性不飽和カルボン酸の脂肪族アルコールエステル等の疎水性単量体、又は、アクリル酸、アクリル酸誘導体、マレイン酸、マレイン酸誘導体、イタコン酸、イタコン酸誘導体、フマル酸、フマル酸誘導体からなる群から選ばれる2つ以上の単量体からなるブロック共重合体、グラフト共重合体、あるいはランダム共重合体、又はこれらの塩等であってもよい。前記市販品としては、例えば、ジョンソンポリマー(株)製の「ジョンクリル(登録商標)611」、「ジョンクリル(登録商標)60」、「ジョンクリル(登録商標)586」、「ジョンクリル(登録商標)687」、「ジョンクリル(登録商標)63」及び「ジョンクリル(登録商標)HPD296」;ビックケミー社製の「Disperbyk190」及び「Disperbyk191」;ゼネカ社製の「ソルスパース20000」及び「ソルスパース27000」;等があげられる。 The pigment may be dispersed in a solvent using a resin dispersant (also referred to as a resin-dispersed pigment). The resin dispersant may be, for example, a general polymer dispersant (also referred to as a pigment-dispersing resin or resin dispersant). Furthermore, in the adhesive liquid of the present disclosure, the pigment may be encapsulated in a polymer. The resin dispersant may contain, for example, at least one of methacrylic acid and acrylic acid as a monomer, and commercially available products may be used. The resin dispersant may be, for example, a hydrophobic monomer such as styrene, a styrene derivative, vinyl naphthalene, a vinyl naphthalene derivative, or an aliphatic alcohol ester of an α,β-ethylenically unsaturated carboxylic acid; or a block copolymer, graft copolymer, or random copolymer composed of two or more monomers selected from the group consisting of acrylic acid, an acrylic acid derivative, maleic acid, a maleic acid derivative, itaconic acid, an itaconic acid derivative, fumaric acid, or a fumaric acid derivative, or a salt thereof. Examples of commercially available products include "Joncryl (registered trademark) 611," "Joncryl (registered trademark) 60," "Joncryl (registered trademark) 586," "Joncryl (registered trademark) 687," "Joncryl (registered trademark) 63," and "Joncryl (registered trademark) HPD296" manufactured by Johnson Polymer Co., Ltd.; "Disperbyk 190" and "Disperbyk 191" manufactured by BYK-Chemie; and "Solsperse 20000" and "Solsperse 27000" manufactured by Zeneca Chemicals.
前記顔料分散用樹脂を用いた前記顔料の分散方法は、例えば、分散装置により顔料が分散されてもよい。この分散装置は、一般的な分散機であれば特に限定はされないが、例えば、ボールミル、ロールミル、サンドミル(例えば、高速型)等があげられる。 The method for dispersing the pigment using the pigment dispersing resin may involve, for example, dispersing the pigment using a dispersing device. This dispersing device is not particularly limited as long as it is a general dispersing machine, but examples include a ball mill, a roll mill, and a sand mill (e.g., a high-speed type).
前記顔料は、自己分散型顔料であってもよい。前記自己分散型顔料は、例えば、顔料粒子にカルボニル基、ヒドロキシル基、カルボン酸基、スルホン酸基、リン酸基等の親水性官能基及びこれらの塩の少なくとも一種が、直接又は他の基を介して化学結合により導入されていることによって、分散剤を使用しなくても水に分散可能なものである。前記自己分散型顔料は、例えば、特開平8-3498号公報、特表2000-513396号公報、特表2008-524400号公報、特表2009-515007号公報、特表2011-515535号公報等に記載の方法によって顔料が処理されたものを用いることができる。前記自己分散型顔料の原料としては、無機顔料及び有機顔料のいずれも使用することができる。また、前記処理を行うのに適した顔料としては、例えば、三菱化学(株)製の「MA8」及び「MA100」等のカーボンブラック等があげられる。前記自己分散型顔料は、例えば、市販品を用いてもよい。前記市販品としては、例えば、キャボット・コーポレーション社製の「CAB-O-JET(登録商標)200」、「CAB-O-JET(登録商標)250C」、「CAB-O-JET(登録商標)260M」、「CAB-O-JET(登録商標)270Y」、「CAB-O-JET(登録商標)300」、「CAB-O-JET(登録商標)400」、「CAB-O-JET(登録商標)450C」、「CAB-O-JET(登録商標)465M」及び「CAB-O-JET(登録商標)470Y」;オリエント化学工業(株)製の「BONJET(登録商標)BLACK CW-2」及び「BONJET(登録商標)BLACK CW-3」;東洋インク製造(株)製の「LIOJET(登録商標)WD BLACK 002C」等があげられる。 The pigment may be a self-dispersing pigment. Such self-dispersing pigments are capable of being dispersed in water without the use of a dispersant, for example, by chemically bonding at least one hydrophilic functional group, such as a carbonyl group, a hydroxyl group, a carboxylic acid group, a sulfonic acid group, or a phosphate group, to the pigment particles, either directly or via another group. Examples of such self-dispersing pigments include those treated by methods described in JP-A-8-3498, JP-T-2000-513396, JP-T-2008-524400, JP-T-2009-515007, and JP-T-2011-515535. Both inorganic and organic pigments can be used as raw materials for the self-dispersing pigment. Examples of pigments suitable for such treatment include carbon blacks such as "MA8" and "MA100" manufactured by Mitsubishi Chemical Corporation. The self-dispersing pigment may be, for example, a commercially available product. Examples of the commercially available product include "CAB-O-JET (registered trademark) 200," "CAB-O-JET (registered trademark) 250C," "CAB-O-JET (registered trademark) 260M," "CAB-O-JET (registered trademark) 270Y," "CAB-O-JET (registered trademark) 300," "CAB-O-JET (registered trademark) 400," and "CAB-O-JET (registered trademark) 500Y," all manufactured by Cabot Corporation. (registered trademark) 450C, CAB-O-JET (registered trademark) 465M, and CAB-O-JET (registered trademark) 470Y; Orient Chemical Industry Co., Ltd.'s "BONJET (registered trademark) BLACK CW-2" and "BONJET (registered trademark) BLACK CW-3"; and Toyo Ink Mfg. Co., Ltd.'s "LIOJET (registered trademark) WD BLACK 002C."
前記顔料は、1種類の顔料が用いられてもよいし、2種類以上の顔料が用いられてもよい。 The pigment may be one type of pigment, or two or more types of pigments.
前記染料は、特に限定されず、例えば、直接染料、酸性染料、塩基性染料、反応性染料等があげられる。前記染料の具体例としては、例えば、C.I.ダイレクトブラック、C.I.ダイレクトブルー、C.I.ダイレクトレッド、C.I.ダイレクトイエロー、C.I.ダイレクトオレンジ、C.I.ダイレクトバイオレット、C.I.ダイレクトブラウン、C.I.ダイレクトグリーン、C.I.アシッドブラック、C.I.アシッドブルー、C.I.アシッドレッド、C.I.アシッドイエロー、C.I.アシッドオレンジ、C.I.アシッドバイオレット、C.I.ベーシックブラック、C.I.ベーシックブルー、C.I.ベーシックレッド、C.I.ベーシックバイオレット及びC.I.フードブラック等があげられる。前記C.I.ダイレクトブラックとしては、例えば、C.I.ダイレクトブラック17、19、32、51、71、108、146、154及び168等があげられる。前記C.I.ダイレクトブルーとしては、例えば、C.I.ダイレクトブルー6、22、25、71、86、90、106及び199等があげられる。前記C.I.ダイレクトレッドとしては、例えば、C.I.ダイレクトレッド1、4、17、28、83及び227等があげられる。前記C.I.ダイレクトイエローとしては、例えば、C.I.ダイレクトイエロー12、24、26、86、98、132、142及び173等があげられる。前記C.I.ダイレクトオレンジとしては、例えば、C.I.ダイレクトオレンジ34、39、44、46及び60等があげられる。前記C.I.ダイレクトバイオレットとしては、例えば、C.I.ダイレクトバイオレット47及び48等があげられる。前記C.I.ダイレクトブラウンとしては、例えば、C.I.ダイレクトブラウン109等があげられる。前記C.I.ダイレクトグリーンとしては、例えば、C.I.ダイレクトグリーン59等があげられる。前記C.I.アシッドブラックとしては、例えば、C.I.アシッドブラック2、7、24、26、31、52、63、112及び118等があげられる。前記C.I.アシッドブルーとしては、例えば、C.I.アシッドブルー9、22、40、59、90、93、102、104、117、120、167、229及び234等があげられる。前記C.I.アシッドレッドとしては、例えば、C.I.アシッドレッド1、6、32、37、51、52、80、85、87、92、94、115、180、256、289、315及び317等があげられる。前記C.I.アシッドイエローとしては、例えば、C.I.アシッドイエロー11、17、23、25、29、42、61及び71等があげられる。前記C.I.アシッドオレンジとしては、例えば、C.I.アシッドオレンジ7及び19等があげられる。前記C.I.アシッドバイオレットとしては、例えば、C.I.アシッドバイオレット49等があげられる。前記C.I.ベーシックブラックとしては、例えば、C.I.ベーシックブラック2等があげられる。前記C.I.ベーシックブルーとしては、例えば、C.I.ベーシックブルー1、3、5、7、9、24、25、26、28及び29等があげられる。前記C.I.ベーシックレッドとしては、例えば、C.I.ベーシックレッド1、2、9、12、13、14及び37等があげられる。前記C.I.ベーシックバイオレットとしては、例えば、C.I.ベーシックバイオレット7、14及び27等があげられる。前記C.I.フードブラックとしては、例えば、C.I.フードブラック1及び2等があげられる。 The dye is not particularly limited, and examples thereof include direct dyes, acid dyes, basic dyes, and reactive dyes. Specific examples of the dye include C.I. Direct Black, C.I. Direct Blue, C.I. Direct Red, C.I. Direct Yellow, C.I. Direct Orange, C.I. Direct Violet, C.I. Direct Brown, C.I. Direct Green, C.I. Acid Black, C.I. Acid Blue, C.I. Acid Red, C.I. Acid Yellow, C.I. Acid Orange, C.I. Acid Violet, C.I. Basic Black, C.I. Basic Blue, C.I. Basic Red, C.I. Basic Violet, and C.I. Food Black. Examples of the C.I. Direct Black include C.I. Examples of the C.I. Direct Black include Direct Black 17, 19, 32, 51, 71, 108, 146, 154, and 168. Examples of the C.I. Direct Blue include Direct Blue 6, 22, 25, 71, 86, 90, 106, and 199. Examples of the C.I. Direct Red include Direct Red 1, 4, 17, 28, 83, and 227. Examples of the C.I. Direct Yellow include Direct Yellow 12, 24, 26, 86, 98, 132, 142, and 173. Examples of the C.I. Direct Orange include Direct Orange 34, 39, 44, 46, and 60. Examples of the C.I. Direct Violet ... Examples of the C.I. Direct Violet 47 and 48 include C.I. Direct Brown 109 and the like. Examples of the C.I. Direct Green include C.I. Direct Green 59 and the like. Examples of the C.I. Acid Black include C.I. Acid Black 2, 7, 24, 26, 31, 52, 63, 112 and 118 and the like. Examples of the C.I. Acid Blue include C.I. Acid Blue 9, 22, 40, 59, 90, 93, 102, 104, 117, 120, 167, 229 and 234 and the like. Examples of the C.I. Acid Red include C.I. Examples of the C.I. Acid Red include C.I. Acid Red 1, 6, 32, 37, 51, 52, 80, 85, 87, 92, 94, 115, 180, 256, 289, 315, and 317. Examples of the C.I. Acid Yellow include C.I. Acid Yellow 11, 17, 23, 25, 29, 42, 61, and 71. Examples of the C.I. Acid Orange include C.I. Acid Orange 7 and 19. Examples of the C.I. Acid Violet include C.I. Acid Violet 49. Examples of the C.I. Basic Black include C.I. Basic Black 2. Examples of the C.I. Basic Blue include C.I. Examples of the C.I. Basic Red include C.I. Basic Red 1, 2, 9, 12, 13, 14, and 37. Examples of the C.I. Basic Violet include C.I. Basic Violet 7, 14, and 27. Examples of the C.I. Food Black include C.I. Food Black 1 and 2.
前記染料は、1種類の染料が用いられてもよいし、2種類以上の染料が用いられてもよい。 The dye may be one type of dye, or two or more types of dyes.
前記インクは、必要に応じて、さらに、従来公知の添加剤を含んでもよい。前記添加剤としては、例えば、前記樹脂粒子、前記有機溶剤、前記水、前記架橋剤、前記界面活性剤、前記pH調整剤、前記粘度調整剤、前記表面張力調整剤、前記防カビ剤等があげられる。 The ink may further contain conventionally known additives as needed. Examples of such additives include the resin particles, organic solvents, water, crosslinking agents, surfactants, pH adjusters, viscosity adjusters, surface tension adjusters, and mildew inhibitors.
前記接着液は、例えば、前記インクとは異なるものであり、前記インク以外の用途として用いられるものである。前記インクは、前述のとおり、例えば、前記色材を含むものであり、前記画像を発色させる用途として用いられる。前記接着液は、前記転写媒体上に吐出された前記インクに対して吐出されるものであり、前記印刷媒体と前記画像とを接着させる用途として用いられる。 The adhesive liquid is, for example, different from the ink and is used for purposes other than those of the ink. As mentioned above, the ink contains, for example, the coloring material and is used to color the image. The adhesive liquid is ejected onto the ink ejected onto the transfer medium and is used to adhere the print medium and the image.
つぎに、本開示の画像形成システムを説明する。本開示の画像形成システムは、別個独立したインク収容部、インク吐出部、接着液収容部、接着液吐出部、乾燥部(乾燥装置)、及び接触加熱部(加熱接着装置)を含むシステムであってもよいし、一つの筐体の内部に、インク収容部、インク吐出部、接着液収容部、接着液吐出部、乾燥部、及び接触加熱部を備えた一体型のものであってもよい。 Next, the image forming system of the present disclosure will be described. The image forming system of the present disclosure may be a system that includes separate and independent ink storage units, ink ejection units, adhesive liquid storage units, adhesive liquid ejection units, drying units (drying devices), and contact heating units (heating and bonding devices), or it may be an integrated system that includes the ink storage unit, ink ejection units, adhesive liquid storage units, adhesive liquid ejection units, drying units, and contact heating units within a single housing.
図1に、本開示の画像形成システムの一例の構成を示す。図2は、図1に示す画像形成装置1の内部構造を透視的に示す平面図である。図1及び後述する図2において、前方、後方、左方及び右方は、図1及び図2に矢印で示したとおりである。また、前記前方及び前記後方に係る方向は副走査方向(転写媒体搬出方向)であり、前記左方及び前記右方に係る方向は主走査方向(ヘッド移動方向)である。 FIG. 1 shows the configuration of an example of an image forming system according to the present disclosure. FIG. 2 is a perspective plan view showing the internal structure of the image forming apparatus 1 shown in FIG. 1. In FIG. 1 and FIG. 2, which will be described later, the front, rear, left, and right directions are as indicated by arrows in FIGS. 1 and 2. The directions relating to the front and rear are the sub-scanning direction (transfer medium transport direction), and the directions relating to the left and right are the main scanning direction (head movement direction).
図1のとおり、画像形成システム100は、吐出液収容部10、制御部30、操作パネル40、並びに搬出機構60を含む画像形成装置1と、乾燥装置70と、接触加熱装置80とを含む。また、画像形成装置1の筐体内部には、吐出部20が備わる。搬出機構60は、ロール状であり、インク受容層を有する転写媒体Fを、前記副走査方向に搬出する。前記ロール状である転写媒体Fは、例えば、数メートル以上の長尺のフィルムがロール状に巻回されたロール状フィルムから成る。なお、転写媒体Fの構成はこれに限られない。例えば、転写媒体FとしてA4サイズ又はA3サイズ等の所定寸法にカットされたカットフィルムが用いられてもよい。なお、転写媒体Fが有するインク受容層は、特に限定されず、本開示の技術分野において一般的に使用されるものである。 As shown in FIG. 1, the image forming system 100 includes an image forming apparatus 1 including a discharge liquid storage unit 10, a control unit 30, an operation panel 40, and a discharge mechanism 60, a drying device 70, and a contact heating device 80. The image forming apparatus 1 also includes a discharge unit 20 inside its housing. The discharge mechanism 60 discharges a roll of transfer medium F having an ink-receiving layer in the sub-scanning direction. The roll of transfer medium F is, for example, a roll of film formed by winding a long film several meters or more into a roll. The configuration of transfer medium F is not limited to this. For example, cut film cut to a predetermined size, such as A4 size or A3 size, may also be used as transfer medium F. The ink-receiving layer of transfer medium F is not particularly limited and may be one commonly used in the technical field of the present disclosure.
画像形成装置1は、吐出部20から前記インク及び前記接着液の液滴を転写媒体Fに吐出する、インクジェット方式の印刷装置である。吐出部20はラインヘッド式又はシリアルヘッド方式のインクジェットヘッドである。画像形成装置1では、画像データに基づいて転写媒体F上に前記液滴が吐出されて画像が形成される。 The image forming device 1 is an inkjet printing device that ejects droplets of the ink and adhesive liquid from an ejection unit 20 onto a transfer medium F. The ejection unit 20 is a line head or serial head inkjet head. In the image forming device 1, the droplets are ejected onto the transfer medium F based on image data to form an image.
吐出液収容部10は、吐出液を収容可能である。前記吐出液として、前記インク及び前記接着液があげられる。ただし、吐出液収容部10は、前記インクの吐出液を収容可能なインク収容部と、前記接着液の吐出液を収容可能な接着液収容部とを、それぞれ別の構成として含む。 The ejection liquid storage section 10 is capable of storing the ejection liquid. Examples of the ejection liquid include the ink and the adhesive liquid. However, the ejection liquid storage section 10 includes an ink storage section capable of storing the ink ejection liquid, and an adhesive liquid storage section capable of storing the adhesive ejection liquid, each of which is a separate component.
図2のとおり、画像形成装置1は、例えば、シリアルヘッド方式の複数の吐出部20、プラテン22、複数のタンク11、搬送部51及び走査部52を備える。吐出部20、プラテン22、タンク11、搬送部51及び走査部52は画像形成装置1内に収容される。 As shown in FIG. 2, the image forming device 1 includes, for example, multiple serial head ejection units 20, a platen 22, multiple tanks 11, a conveying unit 51, and a scanning unit 52. The ejection units 20, platen 22, tanks 11, conveying unit 51, and scanning unit 52 are housed within the image forming device 1.
吐出部20は、インク吐出部(第1ヘッド)20a及び接着液吐出部(第2ヘッド)20bを含む。インク吐出部20aは、インクジェット方式により、前記インク収容部に収容された前記インクを、インク受容層を有する転写媒体Fに吐出する。インク吐出部20aとして、カラーインクを吐出するカラーヘッドと、前記カラーインクの上に白インクを吐出する白ヘッドとを備えてもよい。接着液吐出部20bは、インクジェット方式により、前記接着液収容部に収容された前記接着液を前記転写媒体F上の前記インクに対して吐出する。ただし、画像形成装置1における吐出部20は、インク吐出部20aから前記インクが吐出され、接着液吐出部20bから前記接着液が吐出されるものに限定されない。画像形成装置1における吐出部20は、例えば、一つのヘッドに設けられた少なくとも一つのノズルから前記インクが吐出され、別のノズルから接着液が吐出されてもよく、すなわち一つの吐出部から前記インク及び前記接着液が吐出されるものであってもよい。 The ejection unit 20 includes an ink ejection unit (first head) 20a and an adhesive ejection unit (second head) 20b. The ink ejection unit 20a ejects the ink contained in the ink storage unit onto a transfer medium F having an ink-receiving layer using an inkjet system. The ink ejection unit 20a may include a color head that ejects color inks and a white head that ejects white ink onto the color inks. The adhesive ejection unit 20b ejects the adhesive contained in the adhesive storage unit onto the ink on the transfer medium F using an inkjet system. However, the ejection unit 20 in the image forming apparatus 1 is not limited to ejecting the ink from the ink ejection unit 20a and the adhesive from the adhesive ejection unit 20b. The ejection unit 20 in the image forming apparatus 1 may, for example, eject the ink from at least one nozzle provided in one head and eject the adhesive from another nozzle; that is, the ink and the adhesive may be ejected from a single ejection unit.
図2において、例えば、画像形成装置1の前方に位置するインク吐出部20aが前記カラーヘッドであり、画像形成装置1の後方に位置するインク吐出部20aが前記白ヘッドである。インク吐出部20aが前記白ヘッドを備える場合、例えば、前記白ヘッドが前記カラーヘッドに対して前記副走査方向に配置される。また、前記白ヘッドが、接着液吐出部20bに対して前記主走査方向に配置されるが、接着液吐出部20bに対して前記副走査方向に配置されていてもよい。また、前記カラーヘッドが前記白ヘッド及び接着液吐出部20bに対して前記副走査方向に配置されていてもよい。さらに、インク吐出部20aが接着液吐出部20bに対して前記主走査方向に配置されていてもよい。インク吐出部20aが接着液吐出部20bに対して前記主走査方向に配置される場合、例えば、前記カラーヘッド、前記白ヘッド、及び接着液吐出部20bの全てが前記主走査方向に配置されていてもよいし、前記カラーヘッドが接着液吐出部20bに対して前記主走査方向に配置され、前記白ヘッドが前記カラーヘッド及び接着液吐出部20bに対して前記副走査方向に配置されていてもよい。 In Figure 2, for example, the ink ejection unit 20a located at the front of the image forming device 1 is the color head, and the ink ejection unit 20a located at the rear of the image forming device 1 is the white head. When the ink ejection unit 20a is equipped with the white head, for example, the white head is arranged in the sub-scanning direction relative to the color head. Furthermore, the white head is arranged in the main scanning direction relative to the adhesive liquid ejection unit 20b, but it may also be arranged in the sub-scanning direction relative to the adhesive liquid ejection unit 20b. Furthermore, the color head may be arranged in the sub-scanning direction relative to the white head and the adhesive liquid ejection unit 20b. Furthermore, the ink ejection unit 20a may be arranged in the main scanning direction relative to the adhesive liquid ejection unit 20b. When the ink discharge unit 20a is arranged in the main scanning direction relative to the adhesive liquid discharge unit 20b, for example, the color head, the white head, and the adhesive liquid discharge unit 20b may all be arranged in the main scanning direction, or the color head may be arranged in the main scanning direction relative to the adhesive liquid discharge unit 20b, and the white head may be arranged in the sub-scanning direction relative to the color head and adhesive liquid discharge unit 20b.
プラテン22は転写媒体Fを支持する。プラテン22はプラテン22の上面に配置された転写媒体Fと転写媒体Fに対向して配置される吐出部20との間の距離を規定する。タンク11は前記インク又は前記接着液を貯留する容器であり、タンク11の数は前記インク及び前記接着液の種類と同数であってもよい。例えば、タンク11は前記インクとしてカラーインク及び白インクの各々を貯留する第1タンク11a及び前記接着液を貯留する複数の第2タンク11bを有してもよい。 The platen 22 supports the transfer medium F. The platen 22 determines the distance between the transfer medium F placed on the upper surface of the platen 22 and the ejection unit 20 placed opposite the transfer medium F. The tanks 11 are containers that store the ink or adhesive liquid, and the number of tanks 11 may be the same as the number of types of ink and adhesive liquid. For example, the tanks 11 may have a first tank 11a that stores each of the color inks and white ink as the ink, and multiple second tanks 11b that store the adhesive liquid.
前記カラーインクとしては、例えば、シアンのインク、イエローのインク、マゼンタのインク、ブラックのインク、レッドのインク、グリーンのインク及びブルーのインク等が例示される。前記白インクとしては、例えば、ホワイトのインクが例示される。 Examples of the color ink include cyan ink, yellow ink, magenta ink, black ink, red ink, green ink, and blue ink. Example of the white ink is white ink.
第1タンク11aは、前記インクを貯留し、第1流路12aによりインク吐出部20aに連通されている。前記インクは、第1タンク11aから第1流路12aを介してインク吐出部20aに供給される。第2タンク11bは、前記接着液を貯留し、第2流路12bにより接着液吐出部20bに連通されている。前記接着液は、第2タンク11bから第2流路12bを介して接着液吐出部20bに供給される。なお、第1流路12a及び第2流路12bは、例えば、ゴムチューブ又はプラスチックチューブ等により構成される。 The first tank 11a stores the ink and is connected to the ink discharge unit 20a via the first flow path 12a. The ink is supplied from the first tank 11a to the ink discharge unit 20a via the first flow path 12a. The second tank 11b stores the adhesive liquid and is connected to the adhesive liquid discharge unit 20b via the second flow path 12b. The adhesive liquid is supplied from the second tank 11b to the adhesive liquid discharge unit 20b via the second flow path 12b. The first flow path 12a and the second flow path 12b are made of, for example, rubber tubes or plastic tubes.
搬出機構60により搬出された転写媒体Fは、搬送部51によって副走査方向の例えば後方へ搬送される。搬送部51は、例えば、対となった搬送ローラ54を2組有すると共に、一対の押え部材53及び図略の搬送モータを有する。一方の組の搬送ローラ54と他方の組の搬送ローラ54とは、前記副走査方向においてプラテン22を挟むように配置される。各組の搬送ローラ54は転写媒体Fを挟むように配置される。各組の搬送ローラ54のうちの一方の搬送ローラには搬送モータが連結される。搬送ローラ54は搬送モータが駆動して軸回りに回転することでプラテン22に支持された転写媒体Fを前記副走査方向の後方へ搬送する。なお、転写媒体Fは副走査方向のうち前方へ搬送されてもよい。転写媒体Fを前方へ搬出する場合、搬出機構60は、例えば、搬出機構60が搬出した転写媒体Fを前記副走査方向のうち前方へ戻してもよい。 The transfer medium F discharged by the discharge mechanism 60 is transported, for example, backward in the sub-scanning direction by the transport unit 51. The transport unit 51 has, for example, two pairs of transport rollers 54, as well as a pair of pressure members 53 and a transport motor (not shown). One set of transport rollers 54 and the other set of transport rollers 54 are arranged to sandwich the platen 22 in the sub-scanning direction. The transport rollers 54 of each set are arranged to sandwich the transfer medium F. A transport motor is connected to one of the transport rollers 54 of each set. The transport motor drives the transport rollers 54 to rotate around their axes, thereby transporting the transfer medium F supported by the platen 22 backward in the sub-scanning direction. Note that the transfer medium F may also be transported forward in the sub-scanning direction. When discharging the transfer medium F forward, the discharge mechanism 60 may, for example, return the transfer medium F discharged by the discharge mechanism 60 to the forward direction in the sub-scanning direction.
走査部52は、例えば、キャリッジ71、一対のガイドレール72、走査モータ73、無端ベルト74、及びプーリー75を有する。一対のガイドレール72はプラテン22の上方において前記主走査方向に沿って延在する。キャリッジ71は、吐出部20を支持し、前記主走査方向に移動可能にガイドレール72に支持される。無端ベルト74は、前記主走査方向に延在する状態でキャリッジ71に接続されると共にプーリー75を介して走査モータ73に接続される。走査モータ73が駆動すると無端ベルト74が動作し、これによりキャリッジ71はガイドレール72に沿って前記主走査方向に往復移動する。従って、キャリッジ71に支持される吐出部20は前記主走査方向に往復移動することが可能となっている。 The scanning unit 52 has, for example, a carriage 71, a pair of guide rails 72, a scanning motor 73, an endless belt 74, and a pulley 75. The pair of guide rails 72 extend along the main scanning direction above the platen 22. The carriage 71 supports the ejection unit 20 and is supported on the guide rails 72 so as to be movable in the main scanning direction. The endless belt 74 is connected to the carriage 71 while extending in the main scanning direction, and is also connected to the scanning motor 73 via a pulley 75. When the scanning motor 73 is driven, the endless belt 74 operates, causing the carriage 71 to move back and forth in the main scanning direction along the guide rails 72. Therefore, the ejection unit 20 supported by the carriage 71 can move back and forth in the main scanning direction.
図1のとおり、画像形成装置1の前方の右端部には、ボタン41及び表示部42を有する操作パネル40が設けられている。表示部42は、例えば、液晶ディスプレイがあげられる。前記ボタンは、画像形成開始信号を制御部30に入力するものである。なお、前記ボタンに加えて、または代えて、例えば、タッチパネルである表示部42が、ユーザの入力を受付けし、画像形成開始信号を制御部30に入力してもよい。吐出部20の筐体の前壁には搬出機構60、及び搬出機構60から搬出されるロール状の転写媒体Fが出入する開口部50が設けられている。 As shown in FIG. 1, an operation panel 40 having buttons 41 and a display unit 42 is provided at the front right end of the image forming apparatus 1. The display unit 42 is, for example, an LCD display. The buttons are used to input an image formation start signal to the control unit 30. In addition to, or instead of, the buttons, the display unit 42, which is, for example, a touch panel, may accept user input and input the image formation start signal to the control unit 30. The front wall of the housing of the discharge unit 20 is provided with a discharge mechanism 60 and an opening 50 through which the roll-shaped transfer medium F discharged from the discharge mechanism 60 enters and leaves.
図3は、本開示の画像形成システム100の模式的構成を示すブロック図である。まず、インク吐出部20aから吐出された前記インクから成る層状の液層L1が、転写媒体F上に形成される。つぎに、接着液吐出部20bから吐出された前記接着液から成る層状の液層L2が、液層L1の上に形成される。その後、乾燥装置70によって液層L1及び液層L2が乾燥され、転写媒体F上に画像が形成される。乾燥装置70は、例えば、加熱乾燥、風乾、又はこれらの併用によって、前記乾燥処理を行う。乾燥装置70によって、前記乾燥処理が行われることで、転写媒体F上に画像が形成される。前記画像は、接触加熱装置80によって印刷媒体Mに転写され、印刷媒体Mに画像が形成される。接触加熱装置80は、前記乾燥後に熱及び圧力を加えながら、前記インクによって形成された画像を印刷媒体に接着させる。具体的には、接触加熱装置80は、熱及び圧力を加えながら、乾燥後の前記接着液(以後、「接着剤S2」という場合がある。)を付与した転写媒体F上の画像S1を、印刷媒体Mに転写させる。このために、接触加熱装置80は、例えば、下ゴテ101、上ゴテ102および上ゴテ102内に搭載されたヒータを有する。印刷媒体Mは下ゴテ101の上に載置され、この印刷媒体Mの所望の位置に転写媒体Fが載置される。このとき、転写媒体Fは画像が形成された主面が下向き(すなわち、前記主面が印刷媒体Mに対向する向き)にして載置される。接触加熱装置80として、例えば、ヒートプレス装置等があげられる。この状態で、上ゴテ102が降下し、下ゴテ101と上ゴテ102との間に印刷媒体Mおよび転写媒体Fが挟まれる。その後、ヒータが駆動して印刷媒体Mおよび転写媒体Fが加温される。これにより、接着剤S2が溶融し、転写媒体F上の画像S1が印刷媒体Mに転写される。印刷媒体Mは、例えば、布帛、紙等があげられ、特に、画像形成後に洗濯堅牢性が求められるものである。 Figure 3 is a block diagram showing a schematic configuration of the image forming system 100 of the present disclosure. First, a layered liquid layer L1 made of the ink ejected from the ink ejection unit 20a is formed on the transfer medium F. Next, a layered liquid layer L2 made of the adhesive liquid ejected from the adhesive liquid ejection unit 20b is formed on the liquid layer L1. The liquid layers L1 and L2 are then dried by the drying device 70, and an image is formed on the transfer medium F. The drying device 70 performs the drying process by, for example, heat drying, air drying, or a combination of these. The drying process performed by the drying device 70 forms an image on the transfer medium F. The image is transferred to the printing medium M by the contact heating device 80, and an image is formed on the printing medium M. After the drying, the contact heating device 80 applies heat and pressure to adhere the image formed by the ink to the printing medium. Specifically, the contact heating device 80 applies heat and pressure to transfer the image S1 on the transfer medium F, to which the dried adhesive liquid (hereinafter sometimes referred to as "adhesive S2") has been applied, to the print medium M. To this end, the contact heating device 80 includes, for example, a lower iron 101, an upper iron 102, and a heater mounted within the upper iron 102. The print medium M is placed on the lower iron 101, and the transfer medium F is placed at a desired position on the print medium M. At this time, the transfer medium F is placed with the main surface on which the image has been formed facing downward (i.e., the main surface faces the print medium M). An example of the contact heating device 80 is a heat press device. In this state, the upper iron 102 descends, and the print medium M and transfer medium F are sandwiched between the lower iron 101 and the upper iron 102. The heater is then activated to heat the print medium M and transfer medium F. This melts the adhesive S2, and the image S1 on the transfer medium F is transferred to the print medium M. The print medium M can be, for example, fabric or paper, and is particularly required to be wash-resistant after image formation.
図4は、本開示の画像形成装置1の制御部の構成の一例を示すブロック図である。制御部30は、中央演算装置(例えば、CPU(Central Processing Unit)37と、ROM(Read Only Memory)38と、RAM(Random Access Memory)39と、入力インタフェース35と、出力インタフェース30とがバス31を介して電気的に接続されている。入力インタフェース35には、ボタン41等が電気的に接続されている。出力インタフェース42には、吐出部20と、搬送部51と、走査部52と、表示部(ディスプレイ)42等が駆動回路81~84を介して、それぞれ、電気的に接続されている。 Figure 4 is a block diagram showing an example of the configuration of the control unit of the image forming apparatus 1 of the present disclosure. The control unit 30 is electrically connected via a bus 31 to a central processing unit (e.g., CPU (Central Processing Unit)) 37, a ROM (Read Only Memory) 38, a RAM (Random Access Memory) 39, an input interface 35, and an output interface 30. Buttons 41 and the like are electrically connected to the input interface 35. The output interface 42 is electrically connected to the ejection unit 20, a conveyance unit 51, a scanning unit 52, a display unit 42, and the like via drive circuits 81 to 84, respectively.
CPU37は、ボタン41によって入力された信号や、ROM38及びRAM39内の各種プログラムやデータに基づいて各種演算や処理を行う。そして、出力インタフェース36を介して、吐出部20の各構成部材にデータ等を送信する。RAM39は、読み出し・書き込み可能な揮発性記憶装置であって、CPU37での各種演算結果等が記憶される。 The CPU 37 performs various calculations and processes based on signals input by the button 41 and the various programs and data stored in the ROM 38 and RAM 39. It then transmits data, etc. to each component of the discharge unit 20 via the output interface 36. The RAM 39 is a readable/writable volatile storage device, and stores the results of various calculations performed by the CPU 37.
制御部30は、インク吐出部20aから前記インクを吐出させる。また、制御部30は、接着液吐出部20bから前記接着液を吐出させる。 The control unit 30 causes the ink to be ejected from the ink ejection unit 20a. The control unit 30 also causes the adhesive liquid to be ejected from the adhesive liquid ejection unit 20b.
制御部30は、転写媒体Fに関する情報を取得した場合、取得した情報に応じて前記インクと前記接着液とを吐出するタイミングを制御してもよい。 When the control unit 30 acquires information about the transfer medium F, it may control the timing of ejecting the ink and the adhesive liquid according to the acquired information.
本開示の画像形成装置1を用いた転写媒体Fへの前記インク及び前記接着液の吐出は、例えば、つぎのようにして実施できる。まず、インク吐出部20aから前記インクが転写媒体Fに付与(吐出)される。具体的には、搬送部51及び走査部52によりプラテン22及び吐出部20を搬送させながら、インク吐出部20aによって、転写媒体Fの画像形成箇所に前記インクを用いて画像が印刷される。画像形成装置1の制御部30のROM38及びRAM39の少なくとも一方には、例えば、ソフトウェアによって作成された種々の画像データや転写媒体Fの種類毎の各種データが格納されている。オペレータが印刷の実施を指示すると、前記画像データが出力インタフェース36を介してインク吐出部20aに送信され、前記画像データに基づいてインク吐出部20aから前記インクが吐出されて、プラテン22に保持された転写媒体Fへの印刷が実施される。また、前記画像データに基づいて接着液吐出部20bから、プラテン22に保持された転写媒体F上の前記インクに対して前記接着液が吐出される。 The ink and adhesive liquid can be ejected onto the transfer medium F using the image forming apparatus 1 of the present disclosure, for example, as follows. First, the ink is applied (ejected) onto the transfer medium F from the ink ejection unit 20a. Specifically, while the platen 22 and ejection unit 20 are transported by the transport unit 51 and scanning unit 52, the ink ejection unit 20a prints an image using the ink at the image formation location on the transfer medium F. At least one of the ROM 38 and RAM 39 of the control unit 30 of the image forming apparatus 1 stores, for example, various image data created by software and various data for each type of transfer medium F. When the operator instructs printing, the image data is sent to the ink ejection unit 20a via the output interface 36, and the ink ejection unit 20a ejects the ink based on the image data to print onto the transfer medium F held on the platen 22. Furthermore, the adhesive liquid ejection unit 20b ejects the adhesive liquid onto the ink on the transfer medium F held on the platen 22 based on the image data.
画像形成装置1は、さらに、図略の記憶部を含んでもよい。前記記憶部は、制御部30からアクセス可能なメモリであってRAMおよびROMを有する。RAMは、制御部30により作成された画像データ等の各種データを一時的に記憶する。ROMは、画像形成プログラム、印刷プログラムおよび所定のデータ等を記憶する。なお、画像形成プログラムは、例えば、所定の通信ネットワークを介してダウンロードされて前記記憶部に記憶されてもよい。或いは、例えばCD-ROM又はUSBフラッシュメモリ等の記憶媒体に記憶された画像形成プログラムが読み取り部を介して前記記憶部に記憶されてもよい。 The image forming device 1 may further include a storage unit (not shown). The storage unit is memory accessible from the control unit 30 and includes RAM and ROM. The RAM temporarily stores various data, such as image data created by the control unit 30. The ROM stores the image forming program, printing program, and specified data. The image forming program may be downloaded, for example, via a specified communications network and stored in the storage unit. Alternatively, the image forming program stored on a storage medium such as a CD-ROM or USB flash memory may be stored in the storage unit via a reading unit.
画像形成装置1は図略の通信インタフェースを備えており、他の装置から送信されてきた画像データを、当該通信インタフェースを介して受信する。 The image forming device 1 is equipped with a communication interface (not shown), and receives image data sent from other devices via this communication interface.
この状態で、上ゴテ102が降下し、下ゴテ101と上ゴテ102との間に印刷媒体Mおよび転写媒体Fが挟まれる。その後、ヒータが駆動して印刷媒体Mおよび転写媒体Fが加温される。これにより、接着剤S2が溶融し、転写媒体F上の画像S1が印刷媒体Mに転写される。 In this state, the upper iron 102 descends, and the print medium M and transfer medium F are sandwiched between the lower iron 101 and upper iron 102. The heater is then activated to heat the print medium M and transfer medium F. This melts the adhesive S2, and the image S1 on the transfer medium F is transferred to the print medium M.
つぎに、本開示の画像形成方法を、図5に基づき説明する。図5は、本開示の画像形成方法における工程の一例を示すフローチャートである。前述のとおり、インク吐出工程、接着液吐出工程、乾燥工程、及び接触加熱工程を含む。 Next, the image forming method of the present disclosure will be described with reference to Figure 5. Figure 5 is a flowchart showing an example of the steps in the image forming method of the present disclosure. As mentioned above, this method includes an ink ejection step, an adhesive liquid ejection step, a drying step, and a contact heating step.
インク吐出工程(S11)は、インクジェット方式により、前記インクを前記転写媒体上に吐出する工程を含む。インク吐出工程(S11)は、例えば、前述のインク吐出部20aによって実施される。 The ink ejection step (S11) includes ejecting the ink onto the transfer medium using an inkjet method. The ink ejection step (S11) is performed, for example, by the ink ejection unit 20a described above.
接着液吐出工程(S12)は、インクジェット方式により、前記接着液を前記転写媒体上の前記インクに対して吐出する工程を含む。接着液吐出工程(S12)は、例えば、前述の接着液吐出部20bによって実施される。前記接着液の吐出量は、特に限定されないが、例えば、前記印刷媒体が布帛等である場合、前記布帛の凹凸を十分に埋めることができる量である。前記接着液の吐出量を、前記布帛の凹凸を十分に埋めることができる量とすることで、前記転写媒体の剥離時に転写不良が生じにくくなる。 The adhesive liquid ejection step (S12) includes ejecting the adhesive liquid onto the ink on the transfer medium using an inkjet method. The adhesive liquid ejection step (S12) is performed, for example, by the adhesive liquid ejection unit 20b described above. The amount of adhesive liquid ejected is not particularly limited, but for example, if the printing medium is fabric, it is an amount that can sufficiently fill in the unevenness of the fabric. By ejecting an amount of adhesive liquid that can sufficiently fill in the unevenness of the fabric, transfer defects are less likely to occur when the transfer medium is peeled off.
乾燥工程(S13)は、前記接着液が吐出された前記転写媒体を乾燥する工程を含む。乾燥工程(S13)は、例えば、前述の乾燥部(乾燥装置)70によって実施される。乾燥工程(S13)における乾燥温度は、例えば、100℃以下、80℃以下、又は60℃以下であってもよい。また、乾燥工程(S13)における乾燥時間は、例えば、3.5分以下、又は2分以下であってもよい。前記乾燥温度及び前記乾燥時間とすることで、前記架橋剤と前記樹脂粒子との架橋反応の過度な進行が抑制される。 The drying step (S13) includes drying the transfer medium onto which the adhesive liquid has been ejected. The drying step (S13) is performed, for example, by the drying section (drying device) 70 described above. The drying temperature in the drying step (S13) may be, for example, 100°C or less, 80°C or less, or 60°C or less. The drying time in the drying step (S13) may be, for example, 3.5 minutes or less, or 2 minutes or less. By setting the drying temperature and drying time to these values, excessive progress of the crosslinking reaction between the crosslinking agent and the resin particles is suppressed.
接触加熱工程(S14)は、前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を前記印刷媒体に接着する工程を含む。接触加熱工程(S14)は、例えば、前述の接触加熱部(接触加熱装置)80によって実施される。接触加熱工程(S14)における加熱温度は、例えば、前記印刷媒体の種類に応じて適宜変更してもよい。前記印刷媒体が綿製の布帛である場合、前記加熱温度は、例えば、185℃以下であってもよい。前記印刷媒体がポリエステル製の布帛である場合、前記加熱温度は、例えば、130℃以下であってもよい。前記印刷媒体の種類に応じて前記加熱温度を設定すれば、前記布帛を構成する繊維への熱によるダメージや、前記加熱に伴う染色染料の脱離(昇華移染)を回避しうる。 The contact heating step (S14) includes a step of applying heat and pressure after the drying to adhere the image formed by the ink to the print medium. The contact heating step (S14) is performed, for example, by the contact heating unit (contact heating device) 80 described above. The heating temperature in the contact heating step (S14) may be changed as appropriate depending on, for example, the type of print medium. If the print medium is a cotton fabric, the heating temperature may be, for example, 185°C or less. If the print medium is a polyester fabric, the heating temperature may be, for example, 130°C or less. Setting the heating temperature depending on the type of print medium can avoid heat damage to the fibers that make up the fabric and detachment of the dye (sublimation transfer) that occurs due to the heating.
本開示の画像形成方法は、例えば、前述の画像形成システムを用いて実施することができる。なお、本開示の画像形成方法は、前述の画像形成システムの使用には限定されない。 The image forming method of the present disclosure can be implemented, for example, using the image forming system described above. However, the image forming method of the present disclosure is not limited to use with the image forming system described above.
つぎに、本開示の実施例を比較例と併せて説明する。なお、本開示は、下記の実施例及び比較例により限定及び制限されない。 Next, examples of the present disclosure will be described in conjunction with comparative examples. Note that the present disclosure is not limited or restricted by the following examples and comparative examples.
[実施例1~9及び比較例1~5]
表1及び2における各成分を、撹拌子を回転さながら撹拌容器に投入して混ぜ合わせることで、表1及び2における各成分を含有する実施例1~9及び比較例1~5の接着液を得た。
[Examples 1 to 9 and Comparative Examples 1 to 5]
The components in Tables 1 and 2 were charged into a stirring vessel while rotating a stirrer and mixed together, thereby obtaining adhesive solutions of Examples 1 to 9 and Comparative Examples 1 to 5 containing the components in Tables 1 and 2.
実施例1~9及び比較例1~5の接着液について、(a)貯蔵弾性率E’の測定、(b)転写性評価、及び(c)洗濯堅牢性評価を、下記方法により実施した。 For the adhesive solutions of Examples 1 to 9 and Comparative Examples 1 to 5, (a) measurement of storage modulus E', (b) evaluation of transferability, and (c) evaluation of washing fastness were carried out using the following methods.
(a)貯蔵弾性率E’の測定
テフロン(登録商標)製のシャーレに接着液を滴下し、滴下した接着液を恒温槽中において100℃で6時間乾燥させて、平均厚みが0.4mmの被膜を得た。得られた被膜を、さらに10mm幅の長方形形状にカットし、貯蔵弾性率E’の測定に供する試験片とした。
(a) Measurement of storage modulus E' The adhesive solution was dropped onto a Teflon (registered trademark) petri dish and dried in a thermostatic chamber at 100°C for 6 hours to obtain a coating having an average thickness of 0.4 mm. The obtained coating was further cut into a rectangular shape with a width of 10 mm to prepare a test piece for measuring the storage modulus E'.
20℃にて、作製した試験片を動的粘弾性測定装置(TA Instruments社製「RSA-G2」)にセットした後、-60℃まで冷却した。-60℃に到達した後、以下の測定条件にて動的粘弾性を測定した。得られた測定データを「110℃における貯蔵弾性率E’及び「25℃における貯蔵弾性率E’」とした。
・測定温度範囲 :-60℃~180℃
・昇温速 :2.5℃/min
・周波数 :1Hz
・初期歪 :0.1%
・クランプ間距離 :10mm
The prepared test specimen was set in a dynamic viscoelasticity measuring device (TA Instruments "RSA-G2") at 20°C and then cooled to -60°C. After reaching -60°C, the dynamic viscoelasticity was measured under the following measurement conditions. The obtained measurement data were designated as "storage modulus E' at 110°C and "storage modulus E' at 25°C."
・Measurement temperature range: -60℃ to 180℃
Temperature rise rate: 2.5°C/min
・Frequency: 1 Hz
・Initial strain: 0.1%
・Clamp distance: 10mm
(b)転写性評価
プリンター(ブラザー工業(株)製「GTX Pro B」)を用いて、転写媒体(シュルツ社製「DTF Premium Film」)に対して、インク(ブラザー工業(株)製「GCX-4C02-1、GCX-4M02-1、GCX-4Y02-1、GCX-4K02-1、GCX-4W02」)、及び実施例及び比較例の接着液を吐出した。インク及び接着液を吐出した後、接着液の重量変化率Xが、条件1(前述の式(1))、又は条件2(前述の式(2))を満たすように乾燥させ、中間転写記録媒体を得た。その後、中間転写記録媒体を、コットンTシャツ(COTTON HERITAGE社製「MC1082」)に対して、185℃、65psi、300秒の条件で圧力を加えながらヒートプレスした。コットンTシャツ及び転写媒体が十分に冷えたのちに、転写媒体を剥離し、コットンTシャツに画像を転写した。転写媒体を剥離した後の転写状態を、以下の基準に従って判定し、転写性を評価した。なお、重量変化率Xは、下記式(3)に基づいて計算した。
X=(Wb-Wc)/(Wb-Wa)×100 (3)
前記式(3)において、
Waは、転写媒体の重量であり、
Wbは、インク及び接着液が付与された、乾燥前の転写媒体の重量であり、
Wcは、インク及び接着液が付与された、乾燥後の転写媒体の重量である。
(b) Transferability Evaluation Using a printer (Brother Industries, Ltd., "GTX Pro B"), inks (Brother Industries, Ltd., "GCX-4C02-1, GCX-4M02-1, GCX-4Y02-1, GCX-4K02-1, GCX-4W02") and adhesive solutions of the Examples and Comparative Examples were ejected onto a transfer medium (Schultz, "DTF Premium Film") using a printer (Brother Industries, Ltd., "GTX Pro B"). After ejecting the ink and adhesive solution, the adhesive solution was dried so that its weight change rate X satisfied condition 1 (the aforementioned formula (1)) or condition 2 (the aforementioned formula (2)), yielding an intermediate transfer recording medium. The intermediate transfer recording medium was then heat-pressed onto a cotton T-shirt (COTTON HERITAGE, Inc., "MC1082") at 185°C, 65 psi, and 300 seconds. After the cotton T-shirt and transfer medium had sufficiently cooled, the transfer medium was peeled off, and the image was transferred onto the cotton T-shirt. The transfer state after peeling off the transfer medium was judged according to the following criteria to evaluate the transferability: The weight change rate X was calculated based on the following formula (3).
X=(Wb-Wc)/(Wb-Wa)×100 (3)
In the formula (3),
Wa is the weight of the transfer medium,
Wb is the weight of the transfer medium to which the ink and adhesive liquid have been applied before drying,
Wc is the weight of the transfer medium to which the ink and adhesive liquid have been applied and after drying.
転写性評価 評価基準
A:転写媒体からTシャツへ画像が転写され、かつ、Tシャツへの裏抜けがなかった。B:転写媒体からTシャツへ画像が転写されたが、Tシャツへの裏抜けあった。C:転写媒体からTシャツへ画像が転写されない、又は転写不良により画像の欠損が生じた。
Transferability evaluation Evaluation criteria A: The image was transferred from the transfer medium to the T-shirt and there was no bleed-through to the back of the T-shirt. B: The image was transferred from the transfer medium to the T-shirt, but there was bleed-through to the back of the T-shirt. C: The image was not transferred from the transfer medium to the T-shirt, or image defects occurred due to poor transfer.
(c)洗濯堅牢性評価
「(b)転写性評価」と同様に画像を転写したコットンTシャツの洗濯試験を行った。洗濯試験は1サイクル行われ、米国規格AATCC 61 II A法に準じて行われた。洗濯後の画像について以下基準に従って判定し、洗濯堅牢性評価を行った。
(c) Evaluation of Washing Fastness A washing test was carried out on a cotton T-shirt to which an image had been transferred in the same manner as in "(b) Evaluation of Transferability." The washing test was carried out for one cycle in accordance with the American standard AATCC 61 II A method. The image after washing was evaluated for washing fastness according to the following criteria.
洗濯堅牢性評価 評価基準
A:画像は剥がれておらず、かつ、割れていなかった。
B:画像は剥がれていなかったが、割れていた。
C:画像が剥がれているか、または、割れていた。
Evaluation of washing fastness Evaluation criteria A: The image was not peeled off and was not cracked.
B: The image was not peeled off, but it was cracked.
C: The image was peeled off or cracked.
実施例1~9及び比較例1~5の接着液の組成及び評価結果を、表1及び2に示す。 The compositions and evaluation results of the adhesive solutions for Examples 1 to 9 and Comparative Examples 1 to 5 are shown in Tables 1 and 2.
表1に示すとおり、実施例1~9では、転写性が、条件1を満たす場合には「B」となり、条件2を満たす場合には「A」となり、良好であった。また、洗濯堅牢性は、すべて「B」以上であり良好であった。さらに、25℃における貯蔵弾性率E’が8.1×106Pa以下である条件においては、洗濯堅牢性が全て「A」となり、特に良好であった。 As shown in Table 1, in Examples 1 to 9, the transferability was good, earning a grade of "B" when condition 1 was met, and an grade of "A" when condition 2 was met. The washing fastness was also good, earning a grade of "B" or higher. Furthermore, under conditions where the storage modulus E' at 25°C was 8.1 x 106 Pa or less, the washing fastness was all particularly good, earning an grade of "A."
一方で、表2に示すとおり、比較例1~5では、転写性が条件1及び条件2のいずれにおいても「C」となった。また、洗濯堅牢性もすべて「C」となった。 On the other hand, as shown in Table 2, in Comparative Examples 1 to 5, the transferability was rated "C" under both Condition 1 and Condition 2. Furthermore, the washing fastness was also rated "C" in all cases.
本開示の一部又は全部は、以下の付記のようにも記載し得るが、以下には限定されない。
(付記1)
インク受容層を有する転写媒体上のインクに対して吐出ヘッドから吐出され、乾燥の後に熱及び圧力を加えることで前記インクによって形成された画像を印刷媒体に接着させる接着液であって、
水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする、接着液。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。(付記2)
前記重量変化率Xが、前記式(2)を満たす、付記1記載の接着液。
(付記3)
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の25℃における貯蔵弾性率E’が、8.1×106Pa以下である、付記1又は2記載の接着液。
(付記4)
インク収容部と、
インクジェット方式により、前記インク収容部に収容されたインクを転写媒体に吐出するインク吐出部と、
接着液収容部と、
インクジェット方式により、前記接着液収容部に収容された接着液を前記転写媒体上の前記インクに対して吐出する接着液吐出部と、
前記接着液が吐出された前記転写媒体を乾燥する乾燥部と、
前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を印刷媒体に接着する接触加熱部と、
を備え、
前記接着液は、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における
貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする、画像形成システム。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。(付記5)
インク吐出工程、接着液吐出工程、乾燥工程、及び接触加熱工程を含み、
前記インク吐出工程は、インクジェット方式により、インクを転写媒体上に吐出する工程を含み、
前記接着液吐出工程は、インクジェット方式により、接着液を前記転写媒体上の前記インクに対して吐出する工程を含み、
前記乾燥工程は、前記接着液が吐出された前記転写媒体を乾燥する工程を含み、
前記接触加熱工程は、前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を印刷媒体に接着する工程を含み、
前記接着液は、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃におけ
る貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする、画像形成方法。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。
A part or all of the present disclosure may be described as, but is not limited to, the following supplementary notes.
(Appendix 1)
An adhesive liquid that is ejected from an ejection head onto ink on a transfer medium having an ink-receiving layer, and that adheres an image formed by the ink to the print medium by applying heat and pressure after drying,
The composition includes water, resin particles, an organic solvent, a crosslinking agent, and a surfactant,
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
An adhesive liquid, characterized in that a coating obtained by drying the adhesive liquid has a storage modulus E' at 110°C of 5.4 x 106 Pa or less before the application of the heat and the pressure.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid. (Appendix 2)
2. The adhesive liquid according to claim 1, wherein the weight change rate X satisfies the formula (2).
(Appendix 3)
3. The adhesive according to claim 1, wherein a storage modulus E' at 25°C of a coating obtained by drying the adhesive solution before the application of heat and pressure is 8.1 x 10 Pa or less.
(Appendix 4)
an ink storage section;
an ink ejection unit that ejects the ink stored in the ink storage unit onto a transfer medium by an inkjet method;
an adhesive liquid storage section;
an adhesive liquid ejection unit that ejects the adhesive liquid stored in the adhesive liquid storage unit onto the ink on the transfer medium by an inkjet method;
a drying unit that dries the transfer medium onto which the adhesive liquid has been ejected;
a contact heating section that applies heat and pressure to adhere the image formed by the ink to a print medium after the drying;
Equipped with
the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
an image forming system, characterized in that the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and the pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid. (Appendix 5)
The method includes an ink ejection step, an adhesive liquid ejection step, a drying step, and a contact heating step,
the ink ejection step includes a step of ejecting ink onto a transfer medium by an inkjet method;
the adhesive liquid ejection step includes a step of ejecting adhesive liquid onto the ink on the transfer medium by an inkjet method;
the drying step includes a step of drying the transfer medium onto which the adhesive liquid has been ejected,
the contact heating step includes applying heat and pressure to adhere the image formed by the ink to a print medium after the drying step;
the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
an image forming method, characterized in that the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and the pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
以上のように、本開示の接着液、画像形成システム、及び画像形成方法によれば、接着液を用いて中間転写記録媒体を作製した場合においても、印刷層の転写性及び画像転写後の印刷媒体の洗濯堅牢性がよい。 As described above, the adhesive liquid, image forming system, and image forming method disclosed herein provide good transferability of the printing layer and good washing durability of the printing medium after image transfer, even when an intermediate transfer recording medium is produced using the adhesive liquid.
100 画像形成システム
1 画像形成装置
10 吐出液収容部
20 吐出部
30 制御部
40 操作パネル
50 開口部
60 搬出機構
F 転写媒体
100 Image forming system 1 Image forming apparatus 10 Discharge liquid storage section 20 Discharge section 30 Control section 40 Operation panel 50 Opening 60 Discharge mechanism F Transfer medium
Claims (5)
水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする、接着液。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。 An adhesive liquid that is ejected from an ejection head onto ink on a transfer medium having an ink-receiving layer, and that adheres an image formed by the ink to the print medium by applying heat and pressure after drying,
The composition includes water, resin particles, an organic solvent, a crosslinking agent, and a surfactant,
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
An adhesive liquid, characterized in that a coating obtained by drying the adhesive liquid has a storage modulus E' at 110°C of 5.4 x 106 Pa or less before the application of the heat and the pressure.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
インクジェット方式により、前記インク収容部に収容されたインクを転写媒体に吐出するインク吐出部と、
接着液収容部と、
インクジェット方式により、前記接着液収容部に収容された接着液を前記転写媒体上の前記インクに対して吐出する接着液吐出部と、
前記接着液が吐出された前記転写媒体を乾燥する乾燥部と、
前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を印刷媒体に接着する接触加熱部と、
を備え、
前記接着液は、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃における
貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする、画像形成システム。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。 an ink storage section;
an ink ejection unit that ejects the ink stored in the ink storage unit onto a transfer medium by an inkjet method;
an adhesive liquid storage section;
an adhesive liquid ejection unit that ejects the adhesive liquid stored in the adhesive liquid storage unit onto the ink on the transfer medium by an inkjet method;
a drying unit that dries the transfer medium onto which the adhesive liquid has been ejected;
a contact heating section that applies heat and pressure to adhere the image formed by the ink to a print medium after the drying;
Equipped with
the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
an image forming system, characterized in that the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and the pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
前記インク吐出工程は、インクジェット方式により、インクを転写媒体上に吐出する工程を含み、
前記接着液吐出工程は、インクジェット方式により、接着液を前記転写媒体上の前記インクに対して吐出する工程を含み、
前記乾燥工程は、前記接着液が吐出された前記転写媒体を乾燥する工程を含み、
前記接触加熱工程は、前記乾燥後に熱及び圧力を加えることで、前記インクによって形成された画像を印刷媒体に接着する工程を含み、
前記接着液は、水、樹脂粒子、有機溶剤、架橋剤、及び界面活性剤を含み、
前記乾燥前後の重量変化率Xが、下記式(1)又は下記式(2)を満たし、
前記熱及び前記圧力を加える前の、前記接着液を乾燥させた被膜の110℃におけ
る貯蔵弾性率E’が、5.4×106Pa以下であることを特徴とする、画像形成方法。
X<A (1)
A≦X<B (2)
前記式(1)及び(2)において、
Aは、前記接着液全量における、前記水の重量比率であり、
前記式(2)において、
Bは、前記接着液全量における、前記水及び前記有機溶剤の重量比率である。 The method includes an ink ejection step, an adhesive liquid ejection step, a drying step, and a contact heating step,
the ink ejection step includes a step of ejecting ink onto a transfer medium by an inkjet method;
the adhesive liquid ejection step includes a step of ejecting adhesive liquid onto the ink on the transfer medium by an inkjet method;
the drying step includes a step of drying the transfer medium onto which the adhesive liquid has been ejected,
the contact heating step includes applying heat and pressure to adhere the image formed by the ink to a print medium after the drying step;
the adhesive liquid contains water, resin particles, an organic solvent, a crosslinking agent, and a surfactant;
The weight change rate X before and after drying satisfies the following formula (1) or the following formula (2),
an image forming method, characterized in that the storage modulus E' of the coating obtained by drying the adhesive liquid at 110°C before the application of the heat and the pressure is 5.4 x 106 Pa or less.
X<A (1)
A≦X<B (2)
In the formulas (1) and (2),
A is the weight ratio of the water to the total amount of the adhesive liquid,
In the formula (2),
B is the weight ratio of the water and the organic solvent to the total amount of the adhesive liquid.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024057992A JP2025154799A (en) | 2024-03-29 | 2024-03-29 | Adhesive liquid, image forming system, and image forming method |
| JP2024-057992 | 2024-03-29 |
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| Publication Number | Publication Date |
|---|---|
| WO2025204728A1 true WO2025204728A1 (en) | 2025-10-02 |
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|---|---|---|---|
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Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2025154799A (en) |
| WO (1) | WO2025204728A1 (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012051286A (en) * | 2010-09-02 | 2012-03-15 | Seiko Epson Corp | Method for manufacturing transfer medium, transfer medium, and apparatus for producing the transfer medium |
| JP2024017832A (en) * | 2022-07-28 | 2024-02-08 | 理想科学工業株式会社 | Transfer sheet manufacturing method, aqueous adhesive liquid used in the transfer sheet manufacturing method, and transfer material manufacturing method |
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2024
- 2024-03-29 JP JP2024057992A patent/JP2025154799A/en active Pending
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- 2025-03-07 WO PCT/JP2025/008376 patent/WO2025204728A1/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012051286A (en) * | 2010-09-02 | 2012-03-15 | Seiko Epson Corp | Method for manufacturing transfer medium, transfer medium, and apparatus for producing the transfer medium |
| JP2024017832A (en) * | 2022-07-28 | 2024-02-08 | 理想科学工業株式会社 | Transfer sheet manufacturing method, aqueous adhesive liquid used in the transfer sheet manufacturing method, and transfer material manufacturing method |
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