WO2025204301A1 - Solid-state battery package and manufacturing method therefor - Google Patents
Solid-state battery package and manufacturing method thereforInfo
- Publication number
- WO2025204301A1 WO2025204301A1 PCT/JP2025/005549 JP2025005549W WO2025204301A1 WO 2025204301 A1 WO2025204301 A1 WO 2025204301A1 JP 2025005549 W JP2025005549 W JP 2025005549W WO 2025204301 A1 WO2025204301 A1 WO 2025204301A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solid
- state battery
- substrate
- exterior body
- metal exterior
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0561—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of inorganic materials only
- H01M10/0562—Solid materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/103—Primary casings; Jackets or wrappings characterised by their shape or physical structure prismatic or rectangular
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
- H01M50/119—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/148—Lids or covers characterised by their shape
- H01M50/15—Lids or covers characterised by their shape for prismatic or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/155—Lids or covers characterised by the material
- H01M50/157—Inorganic material
- H01M50/159—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/166—Lids or covers characterised by the methods of assembling casings with lids
- H01M50/169—Lids or covers characterised by the methods of assembling casings with lids by welding, brazing or soldering
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- This disclosure relates to a solid-state battery package (particularly, a solid-state battery packaged to facilitate substrate mounting) and a method for manufacturing the same.
- Patent Document 1 discloses one such solid-state battery that includes a battery element and an exterior body that houses the battery element and has an internal space.
- the inventors of the present application have discovered that there are areas in which conventional solid-state batteries need to be improved. Specifically, if the exterior body has an internal space, this could result in a decrease in battery energy density. Furthermore, when the battery is charged and discharged, the battery elements expand and contract. If the stress caused by this expansion and contraction is concentrated in certain areas of the battery components, there is a risk that these components may be damaged.
- the present disclosure therefore aims to provide a solid-state battery package that can improve battery energy density and alleviate stress that occurs during battery charging and discharging.
- the present disclosure provides: A substrate; a solid-state battery provided on the substrate; an insulating layer covering the solid-state battery so as to be in contact with the solid-state battery; a metal exterior body that covers the insulating layer so as to be in contact with the insulating layer and is joined to the substrate; A solid-state battery package is provided, wherein the metal outer body has a groove.
- the solid-state battery package disclosed herein can improve battery energy density and alleviate stress that occurs during battery charging and discharging.
- FIG. 5 is a cross-sectional view schematically showing the configuration of a solid-state battery package according to a third embodiment of the present disclosure.
- FIG. 6 is a cross-sectional view schematically showing the configuration of a solid-state battery package according to a fourth embodiment of the present disclosure.
- FIG. 7A is a process diagram schematically illustrating step 1 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7B is a process diagram schematically illustrating step 2 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7C is a process diagram schematically illustrating step 3 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7A is a process diagram schematically illustrating step 1 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7B is a process diagram schematically illustrating step 2 of the method for manufacturing a solid-
- upper-lower direction and “left-right direction” used directly or indirectly in this specification correspond to the upper-lower direction and left-right direction in the drawings, respectively.
- the same symbols or signs indicate the same components, parts, or the same meaning.
- the vertically downward direction i.e., the direction in which gravity acts
- the opposite direction can be considered to correspond to the "upward direction”/"top side (upper surface side, top surface side).
- a substrate, layer, etc. refers not only to the case where it is in contact with the top surface of the substrate, layer, etc., but also to the case where it is not in contact with the top surface of the substrate, layer, etc.
- “on” a substrate, layer, etc. includes the case where a new film or layer is formed above the substrate or layer, and/or the case where another film or layer is interposed between the substrate or layer.
- “on” does not necessarily mean above in the vertical direction. "On” merely indicates the relative positional relationship of the substrate, layer, etc.
- FIG. 1 is a perspective view schematically illustrating the configuration of a packaged solid-state battery (solid-state battery package) according to a first embodiment of the present disclosure.
- Fig. 2 is a cross-sectional view (cross-sectional view taken along A-A in Fig. 1) schematically illustrating the configuration of a solid-state battery package according to an embodiment of the present disclosure.
- Fig. 3 is an enlarged cross-sectional view schematically illustrating the configuration of a corner portion (circled portion) of the metal exterior body in Fig. 2.
- the solid-state battery package 1000 can be broadly divided into the following components: a substrate 200; a solid-state battery (100) provided on a substrate (200) and having end electrodes (120) on end surfaces; an insulating layer 300 covering the solid-state battery 100 with the end electrodes 120; The metal exterior body 400 covers the insulating layer 300 and is joined to the substrate 200 .
- solid-state battery package refers to a packaged solid-state battery, and in a broad sense refers to a solid-state battery device configured to protect the solid-state battery from the external environment, and in a narrow sense refers to a solid-state battery device that includes a mountable substrate and protects the solid-state battery from the external environment.
- the solid-state battery 100 is a stacked solid-state battery configured such that each layer constituting a battery unit is stacked on top of each other, and each such layer is preferably made of a fired body.
- the solid-state battery 100 has a substantially rectangular solid-state battery stack 110 and two opposing end electrodes 120 arranged on end surfaces of the solid-state battery stack 110.
- the solid-state battery stack 110 is configured by alternately stacking multiple positive electrode layers 112 and negative electrode layers 114 with solid electrolyte layers 116 interposed therebetween.
- the positive electrode layer 112 which serves as an electrode layer, is electrically connected to one of the two terminal electrodes 120.
- the negative electrode layer 114 which also serves as an electrode layer, is electrically connected to the other of the two terminal electrodes 120.
- the solid-state battery 100 is placed on the substrate 200 so that the stacking direction of the positive electrode layer 112 and the negative electrode layer 114 coincides with the mounting direction of the solid-state battery 100 on the substrate 200.
- the active materials are materials involved in the transfer of electrons in the solid-state battery 100.
- Carriers ions, particularly lithium ions or sodium ions
- each of the electrode layers, the positive electrode layer 112 and the negative electrode layer 114 is a layer capable of absorbing and releasing lithium ions or sodium ions, in particular.
- the positive electrode active material capable of absorbing and releasing sodium ions may be, for example, at least one selected from the group consisting of sodium-containing phosphate compounds having a Nasicon structure, sodium-containing phosphate compounds having an olivine structure, sodium-containing layered oxides, and sodium - containing oxides having a spinel structure.
- Negative electrode active material Examples of negative electrode active materials capable of absorbing and releasing lithium ions include oxides containing at least one element selected from the group consisting of titanium (Ti), silicon (Si), tin (Sn), chromium (Cr), iron (Fe), niobium (Nb), and molybdenum (Mo), carbon materials such as graphite, graphite-lithium compounds, lithium alloys, lithium-containing phosphate compounds having a Nasicon structure, lithium-containing phosphate compounds having an olivine structure, and lithium-containing oxides having a spinel structure.
- An example of a lithium alloy is Li-Al.
- An example of a lithium-containing phosphate compound having a Nasicon structure is Li 3 V 2 (PO 4 ) 3 and/or LiTi 2 (PO 4 ) 3.
- An example of a lithium-containing phosphate compound having an olivine structure is Li 3 Fe 2 (PO 4 ) 3 and/or LiCuPO 4 .
- An example of a lithium-containing oxide having a spinel structure is Li 4 Ti 5 O 12 .
- the current collecting layers may each have the form of a foil.
- the current collecting layers may have the form of a sintered body.
- the positive electrode current collecting layer and the negative electrode current collecting layer are preferably made of a conductive material with high conductivity. Examples of such conductive materials include at least one selected from the group consisting of silver, palladium, gold, platinum, aluminum, copper, and nickel.
- the current collecting layers may have an electrical connection portion for electrical connection to the outside and may be configured to be electrically connectable to the end electrode 120.
- the current collecting layers may be made of a sintered body containing a conductive material and a sintering aid.
- the conductive material contained in the current collecting layer may be selected from, for example, the same materials as the conductive materials that may be contained in the electrode layers (positive electrode layer 112 and negative electrode layer 114).
- the sintering aids contained in the positive electrode current collecting layer and the negative electrode current collecting layer may be selected from, for example, the same materials as the sintering aids that may be contained in the positive electrode layer 112 and the negative electrode layer 114, respectively.
- the solid electrolyte layer 116 is interposed between the positive electrode layer 112 and the negative electrode layer 114 and is responsible for carrier conduction between these electrode layers.
- the solid electrolyte layer 116 may be present around the positive electrode layer 112 and/or the negative electrode layer 114 so as to extend out from between the positive electrode layer 112 and the negative electrode layer 114.
- the thickness of the solid electrolyte layer 116 is not particularly limited, but is, for example, 1 ⁇ m to 500 ⁇ m, particularly 1 ⁇ m to 200 ⁇ m. In this specification, the thickness of the solid electrolyte layer 116 refers to the thickness of the solid electrolyte layer 116 disposed between the positive electrode layer 112 and the negative electrode layer 114.
- the solid electrolyte layer 116 includes a solid electrolyte and may further include a sintering aid.
- the solid electrolyte is a material capable of conducting carriers (e.g., lithium ions or sodium ions).
- the solid electrolyte layer 116 constituting a battery structural unit in the solid-state battery 100 may form a layer capable of conducting lithium ions between the positive electrode layer 112 and the negative electrode layer 114.
- Examples of the solid electrolyte include at least one selected from the group consisting of crystalline solid electrolytes, glass-based solid electrolytes, and glass-ceramic-based solid electrolytes.
- Examples of crystalline solid electrolytes include oxide-based crystalline materials and sulfide-based crystalline materials.
- oxide-based crystalline materials include lithium-containing phosphate compounds with a Nasicon structure, oxides with a perovskite structure, oxides with garnet or garnet-like structures, and oxide glass ceramic lithium ion conductors.
- Examples of lithium-containing phosphate compounds with a Nasicon structure include LixMy ( PO4 ) 3 (1 ⁇ x ⁇ 2, 1 ⁇ y ⁇ 2, M is at least one selected from the group consisting of titanium (Ti), germanium (Ge), aluminum (Al), gallium (Ga), and zirconium (Zr)).
- lithium-containing phosphate compounds with a Nasicon structure examples include Li1.2Al0.2Ti1.8 ( PO4 ) 3 .
- oxides with a perovskite structure include La0.55Li0.35TiO3 .
- An example of an oxide having a garnet-type or garnet-like structure is Li 7 La 3 Zr 2 O 12 .
- examples of sulfide-based crystalline materials include thio-LISICON, such as Li 3.25 Ge 0.25 P 0.75 S 4 and Li 10 GeP 2 S 12.
- the crystalline solid electrolyte may contain a polymer material (e.g., polyethylene oxide (PEO)).
- glass-based solid electrolytes include oxide- based glass materials and sulfide-based glass materials.
- oxide-based glass materials include 50Li4SiO4.50Li3BO3 .
- sulfide - based glass materials include 30Li2S.26B2S3.44LiI , 63Li2S.36SiS2.1Li3PO4 , 57Li2S.38SiS2.5Li4SiO4 , 70Li2S.30P2S5 , and 50Li2S.50GeS2 .
- glass-ceramic solid electrolytes include oxide-based glass-ceramic materials and sulfide-based glass-ceramic materials.
- oxide-based glass-ceramic materials include phosphate compounds containing lithium, aluminum, and titanium as constituent elements (LATP) and phosphate compounds containing lithium , aluminum, and germanium as constituent elements (LAGP).
- LATP include Li1.07Al0.69Ti1.46 ( PO4 ) 3 .
- LAGP include Li1.5Al0.5Ge1.5 ( PO4 ).
- sulfide-based glass ceramic materials include Li 7 P 3 S 11 and Li 3.25 P 0.95 S 4 .
- examples of solid electrolytes capable of conducting sodium ions include sodium-containing phosphate compounds having a Nasicon structure, oxides having a perovskite structure, and oxides having a garnet or garnet-like structure.
- Examples of sodium-containing phosphate compounds having a Nasicon structure include Na x M y (PO 4 ) 3 (1 ⁇ x ⁇ 2, 1 ⁇ y ⁇ 2, M is at least one selected from the group consisting of Ti, Ge, Al, Ga, and Zr).
- the sintering aid contained in the solid electrolyte layer 116 may be, for example, the same material as the sintering aid that may be contained in the electrode layers (positive electrode layer 112 and negative electrode layer 114).
- the first main surface 212 of the substrate 200 may have a planar size larger than the mounting surface of the solid-state battery 100.
- the first main surface 212 of the substrate 200 is provided with an upper substrate positive terminal 222 connected on one side to the positive electrode end surface electrode 122 and the other side to the positive electrode wiring layer 232, and an upper substrate negative terminal 224 connected on one side to the negative electrode end surface electrode 124 and the other side to the negative electrode wiring layer 234.
- the second main surface 214 of the substrate 200 is also provided with a lower substrate positive terminal 242 connected to the positive electrode wiring layer 232 and a lower substrate negative terminal 244 connected to the negative electrode wiring layer 234. This configuration allows the solid-state battery 100 in the solid-state battery package 1000 to be electrically connected to other electronic components located outside the solid-state battery package 1000.
- the insulating layer 300 is a layer made of an insulating material. Examples of the insulating material for the insulating layer 300 include resin. The thickness of the insulating layer 300 is, for example, 0.1 to 30 ⁇ m.
- the insulating layer 300 covers the solid-state battery 100 and is interposed between the outer surface of the solid-state battery 100 and the inner surface of the metal exterior body 400, electrically insulating the two components.
- the metal exterior body 400 covers the insulating layer 300 and is bonded to the substrate 200.
- the thickness of the exterior body 400 is, for example, 10 ⁇ m to 200 ⁇ m.
- the metal exterior body 400 is an exterior body made of metal. Examples of constituent metals include aluminum and copper. With this configuration, electrical insulation between the solid-state battery 100 and the metal exterior body 400 can be ensured.
- the internal space between the metal exterior body 400 and the solid-state battery 100 can be reduced. This reduction in internal space allows the volume of the battery package to be reduced, thereby improving the overall battery energy density per unit volume.
- the battery when the battery is charged and discharged, the battery expands and contracts.
- the stress caused by this expansion and contraction is concentrated at specific locations on the components of the solid-state battery package 1000 (substrate 200, metal exterior body 400, etc.), which could damage these components (substrate 200, metal exterior body 400, etc.).
- the metal exterior body 400 has a groove 440, and the groove 440 can be configured as a space (corresponding to a clearance).
- the presence of such a local space can prevent stress from being continuously transmitted in the local space of the groove of the metal exterior body 400, compared to when there is no local space. This prevents the stress from being transmitted to the interior of the metal exterior body 400 and to the substrate 200 side, making it possible to alleviate such stress.
- damage to the components of the solid-state battery 100 substrate 200, metal exterior body 400, etc.
- a metal exterior body 400 is used as the exterior body, and the metal exterior body 400 is bonded to the substrate 200, which makes it possible to prevent moisture from penetrating into the solid-state battery 100 located inside.
- the "moisture” referred to here is not limited to gaseous water (more specifically, water vapor in the atmosphere), but also includes liquid water. Examples of liquid water include tiny droplets formed by condensation of gaseous water.
- the groove portion 440 will be described in detail below.
- the groove 440 can extend from the inner surface 460 of the metal exterior body 400. In other words, the groove 440 is positioned on the inner surface 460 side.
- the metal exterior body 400 can have multiple grooves 440. By providing multiple grooves 440, stress caused by expansion and contraction of the battery can be effectively alleviated.
- the metal exterior body 400 may be composed of multiple metal exterior body units.
- multiple metal exterior body units may be provided, including a first metal exterior body unit 410, a second metal exterior body unit 420, and a third metal exterior body unit 430.
- the remaining two metal exterior body units may also be provided (see also Figure 1).
- each of the first metal exterior unit 410 and the third metal exterior unit 430 can be bonded to the first main surface 212 of the substrate 200.
- the other side of each of the first metal exterior unit 410 and the third metal exterior unit 430 can be bonded to the second metal exterior unit 420.
- This bonding does not involve complete bonding in which all interfaces are bonded together, but can be partial bonding in which the interfaces are only partially bonded together.
- the above partial joining can provide grooves 441 (440) at the partial joining locations between the first metal exterior unit 410 and the second metal exterior unit 420, and at the partial joining locations between the second metal exterior unit 420 and the third metal exterior unit 430.
- the depth direction of the grooves 441 provided on the upper surface side of the solid-state battery 100 extends perpendicular to the main surfaces 212, 214 of the substrate 200.
- grooves 442 may be provided at the joint between the first metal exterior unit 410 and the first main surface 212 of the substrate 200, and at the joint between the third metal exterior unit 430 and the first main surface 212 of the substrate 200.
- the depth direction of the grooves 442 of the solid state battery 100 extends horizontally relative to the main surfaces 212, 214 of the substrate 200 in a cross-sectional view.
- the grooves 440 of the metal exterior body 400 may include grooves 441 provided on the top surface 130 side of the solid-state battery 100. Expansion and contraction of the battery that may occur during charging and discharging of the battery is likely to occur in the stacking direction of the solid-state battery 100. In light of this, by providing grooves 441 on the top surface 130 side of the solid-state battery 100, stress caused by expansion and contraction of the battery can be efficiently alleviated.
- the metal exterior body 400 has corner portions 470, and grooves 440 can be provided in the corner portions R.
- the metal exterior body 400 has corner portions 470, stress caused by expansion and contraction of the battery is likely to occur in these corner portions 470 of the metal exterior body 400. Taking this into consideration, by providing grooves 440 in the corner portions 470, stress caused by expansion and contraction of the battery can be effectively and efficiently alleviated.
- the groove 440 may have a depth of 30% to 70% of the thickness of the metal exterior body 400.
- the cross-sectional shape of the groove 440 may be, for example, rectangular, triangular, or a rectangular and semicircular shape (the semicircular shape is the end of the groove 440).
- the "groove width W" refers to the width of the groove at the opening start point in a cross-sectional view.
- the "groove depth D" refers to the length between the start point of the groove 440 and the end of the groove 440 in a direction perpendicular to the width direction of the groove 440 in a cross-sectional view.
- the size of the space in the groove 440 will be relatively small, which may reduce the above-mentioned stress relief effect.
- it exceeds 70% the size of the space in the groove 440 will be relatively large, which may reduce the strength of the above-mentioned exterior body 400 and cause damage to the metal exterior body 400.
- the depth dimension D of the groove 440 is greater than the width dimension W of the groove 440.
- the depth of the groove 440 can be one-third or more of the depth of the solid-state battery 100. Because stress caused by expansion and contraction of the battery can also occur in the depth direction of the battery, this configuration can effectively alleviate the stress caused by expansion and contraction of the battery.
- depth refers to the direction from one side (the front side) of the battery element to the other opposite side, and is perpendicular to the width and thickness directions of the electrode layer of the battery element.
- FIG. 7A is a process diagram schematically showing step 1 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7B is a process diagram schematically showing step 2 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7C is a process diagram schematically showing step 3 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7D is a process diagram schematically showing step 4 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- FIG. 7E is a process diagram schematically showing step 5 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
- the method for manufacturing the solid-state battery package 1000 includes the following steps: preparing a substrate 200; Mounting the solid-state battery 100 on the substrate 200; a step of covering the solid-state battery 100 with an insulating layer 300 so as to be in contact with the solid-state battery 100; and providing a metal exterior body (400) that is bonded to the substrate (200), covers the insulating layer (300) so as to be in contact with the insulating layer (300), and has a groove (440).
- the object of the present invention can be obtained by preparing a solid-state battery including a battery building block having a positive electrode layer, a negative electrode layer, and a solid electrolyte between the electrodes, and then packaging the solid-state battery.
- the production of the solid-state battery of the present invention can be broadly divided into the production of the solid-state battery itself (hereinafter also referred to as the "pre-packaged battery"), which corresponds to the stage prior to packaging, the preparation of the substrate, and packaging.
- the pre-packaged battery can be manufactured by a printing method such as screen printing, a green sheet method using a green sheet, or a combination of these methods. That is, the pre-packaged battery itself may be manufactured in accordance with a conventional solid-state battery manufacturing method (thus, raw materials such as the solid electrolyte, organic binder, solvent, optional additives, positive electrode active material, and negative electrode active material described below may be those used in the manufacture of known solid-state batteries).
- a paste for the solid electrolyte layer is prepared by mixing a solid electrolyte, an organic binder, a solvent, and any additives.
- a paste for a positive electrode layer is prepared by mixing a positive electrode active material, a solid electrolyte, a conductive material, an organic binder, a solvent, and any additives.
- a paste for a negative electrode layer is prepared by mixing a negative electrode active material, a solid electrolyte, a conductive material, an organic binder, a solvent, and any additives.
- a substrate e.g., a PET film
- the paste for the positive electrode layer on the substrate and if necessary, print a current collecting layer and/or a negative layer to obtain a green sheet for the positive electrode layer.
- print the paste for the negative electrode layer on the substrate and if necessary, print a current collecting layer and/or a negative layer to obtain a green sheet for the negative electrode layer.
- the green sheet for the positive electrode layer and the green sheet for the negative electrode layer are stacked so that they face each other with the green sheet for the solid electrolyte interposed therebetween to obtain a laminate.
- the outermost layer (the uppermost layer and/or the lowermost layer) of the laminate may be an electrolyte layer, an insulating layer, or an electrode layer.
- the laminate is pressure-bonded and integrated, it is cut to a predetermined size.
- the resulting cut laminate is then degreased and fired. This results in a fired laminate, i.e., the solid state battery laminate 110. Note that the laminate may be degreased and fired before cutting, and then cut.
- the positive electrode end electrode 122 can be formed by applying a conductive paste to the exposed positive electrode side of the fired laminate.
- the negative electrode end electrode 124 can be formed by applying a conductive paste to the exposed negative electrode side of the fired laminate.
- the positive and negative electrode end electrodes may be provided so as to extend to the main surfaces of the fired laminate.
- the component of the end electrodes may be at least one selected from silver, gold, platinum, aluminum, copper, tin, carbon, and nickel.
- the positive and negative end electrodes 120 do not necessarily have to be formed after firing of the laminate, but may be formed before firing and then fired simultaneously.
- the desired pre-packaged battery (corresponding to solid-state battery 100) can finally be obtained.
- the substrate is prepared.
- precursors for conductive portions such as vias and lands may be formed, for example, by forming holes in the green sheets using a punch press or carbon dioxide laser, and filling the holes with a conductive paste material, or by using a printing method or the like. Note that lands and the like can also be formed after firing the green sheet laminate.
- upper substrate electrode terminals 222, 224 are formed on the first main surface 212 of the substrate 200 for electrical connection (see Figure 7A).
- the substrate electrode layer may be patterned as appropriate.
- a pre-packaged battery (solid-state battery 100 with end electrodes) is mounted on a substrate 200 (see Figure 7B).
- an "unpackaged solid-state battery” is placed on the substrate (hereinafter, the battery used for packaging will also be simply referred to as a “solid-state battery”).
- the insulating layer 300 is coated on the solid-state battery 100 so as to be in contact with the solid-state battery 100 (see Figure 7C). Specifically, if the insulating layer 300 is made of a resin material, the insulating layer 300 can be formed by a dipping method.
- a metal exterior body 400 is provided that is bonded to the substrate 200, covers the insulating layer 300 so as to be in contact with the insulating layer 300, and has a groove 440 ( Figures 7D and 7E).
- the metal exterior body 400 is made up of multiple metal exterior body units 410, 420, 430, etc.
- Figure 7D shows a cross-sectional view, so the remaining two metal exterior body units may be provided, although they are not shown (see also Figure 1).
- the first metal exterior unit 410 is placed on the first main surface 212 of the substrate 200, on one outside of the solid-state battery 100 covered with the previously placed insulating layer 300.
- a third metal exterior unit 430 is placed on the first main surface 212 of the substrate 200, on the other outside of the solid-state battery 100 covered with the previously placed insulating layer 300, so as to face the first metal exterior unit 410. Furthermore, although not shown, two other metal exterior units are placed so as to face each other.
- a second metal exterior body unit 420 is placed on the insulating layer 300 between the first metal exterior body unit 410, the third metal exterior body unit 430, and two other metal exterior body units (not shown) so as to be adjacent to each of the units 410, 430, etc. Thereafter, a laser or the like is irradiated from the outside to the interface between the first metal exterior body unit 410 and the second metal exterior body unit 420, the interface between the second metal exterior body unit 420 and the third metal exterior body unit 430 (also see FIG.
- a groove 440 can be formed in each of these joints.
- such grooves 440 are formed by external welding, and therefore multiple grooves 440 can be configured to extend from the inner surface of the metal exterior body 400. Furthermore, with the above method, the grooves 440 can be positioned at the interface between the substrate 200 and the metal exterior body and on the top surface of the solid-state battery 100. Furthermore, with the above method, the metal exterior body 400, which can be made up of multiple metal exterior body units, has corner portions 470, and the grooves 440 can be provided in these corner portions 470 in a cross-sectional view.
- the manner in which the grooves 440 are formed is not limited to the above-described manner, and cutting may be performed in advance on predetermined locations of any metal exterior body unit or a single metal exterior body 400 using a cutting tool or the like, and after cutting, the metal exterior body 400 may be constructed by combining the metal exterior body units.
- the plate-shaped metal exterior body member may be bent or curved at multiple locations to form an exterior body 400 with grooves 440.
- the solid-state battery package 1000 according to the first embodiment of the present disclosure can be manufactured.
- the solid-state battery packages according to the second to fourth embodiments differ from the solid-state battery package 1000 according to the first embodiment in that the orientation of the groove portion 441 arranged on the upper surface side of the solid-state battery 100 is different. In the following, to avoid duplication, this different configuration will be mainly described.
- Such a vertical arrangement allows for a reduction in the number of metal exterior units 410 described above compared to the first to third embodiments. This allows for a reduction in the number of joining points at the interfaces between adjacent metal exterior units compared to the first to third embodiments. As a result, the burden required for joining can be reduced, and as a result, the manufacturing efficiency of solid-state battery packages can be improved.
- the solid-state battery package battery according to the present disclosure can be used in applications that typically require the use of electrical energy.
- the solid-state battery package according to the present disclosure can be used in a variety of fields where power storage is anticipated.
- the (secondary) battery of the present disclosure can be used in fields such as electricity, information, and communications where electrical and electronic devices are used (for example, electrical and electronic devices or mobile devices including mobile phones, smartphones, laptop computers, digital cameras, activity monitors, arm computers, electronic paper, wearable devices, and small electronic devices such as RFID tags, card-type electronic money, and smart watches), household and small industrial applications (for example, power tools, golf carts, and household, nursing care, and industrial robots), large industrial applications (for example, forklifts, elevators, and harbor cranes), transportation systems (for example, hybrid cars, electric cars, buses, trains, electrically assisted bicycles, and electric motorcycles), power system applications (for example, various power generation systems, road conditioners, smart grids, and general household power storage systems), medical applications (medical devices such
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Abstract
Description
本開示は、固体電池パッケージ(特に、基板実装に資するようにパッケージ化された固体電池)およびその製造方法に関する。 This disclosure relates to a solid-state battery package (particularly, a solid-state battery packaged to facilitate substrate mounting) and a method for manufacturing the same.
従前より、繰り返しの充放電が可能な二次電池が、様々な用途に用いられている。例えば、二次電池は、スマートフォンおよびノートパソコン等の電子機器の電源として用いられる。 Secondary batteries, which can be repeatedly charged and discharged, have long been used for a variety of purposes. For example, secondary batteries are used as power sources for electronic devices such as smartphones and laptops.
二次電池においては、充放電に寄与するイオン移動のための媒体として、液体の電解質が一般に使用されている。つまり、いわゆる電解液が二次電池に用いられている。しかしながら、そのような二次電池においては、電解液の漏出防止の点で、安全性が一般に求められる。また、電解液に用いられる有機溶媒等は可燃性物質ゆえ、その点でも安全性が求められる。 In secondary batteries, a liquid electrolyte is generally used as a medium for the ion movement that contributes to charging and discharging. In other words, a so-called electrolytic solution is used in secondary batteries. However, safety is generally required in such secondary batteries to prevent leakage of the electrolytic solution. Furthermore, since organic solvents and other materials used in the electrolytic solution are flammable, safety is also required in this regard.
そこで、電解液に代えて、固体電解質を用いた固体電池についての研究が進められている。このような固体電池の態様として、特許文献1には、電池要素と、電池要素を収容するとともに内部空間を有する外装体とを備えるものが示される。 In response, research is underway into solid-state batteries that use solid electrolytes instead of liquid electrolytes. Patent Document 1 discloses one such solid-state battery that includes a battery element and an exterior body that houses the battery element and has an internal space.
本願発明者らは、従前の固体電池において改善すべき事項があることを見出した。具体的には、外装体が内部空間を有する場合、電池エネルギー密度の低下を招く虞がある。また、電池の充放電時には電池要素が膨張収縮するところ、かかる膨張収縮に起因して生じる応力が電池の構成要素の所定箇所に集中すると、電池の当該構成要素が損傷する虞がある。 The inventors of the present application have discovered that there are areas in which conventional solid-state batteries need to be improved. Specifically, if the exterior body has an internal space, this could result in a decrease in battery energy density. Furthermore, when the battery is charged and discharged, the battery elements expand and contract. If the stress caused by this expansion and contraction is concentrated in certain areas of the battery components, there is a risk that these components may be damaged.
そこで、本開示は、電池エネルギー密度の向上と電池充放電時に生じる応力の緩和とを図ることが可能な固体電池パッケージを提供することを目的とする。 The present disclosure therefore aims to provide a solid-state battery package that can improve battery energy density and alleviate stress that occurs during battery charging and discharging.
上記目的を達成するために、本開示では、
基板と、
前記基板上に設けられた固体電池と、
前記固体電池と接するように前記固体電池を覆う絶縁層と、
前記絶縁層と接するように前記絶縁層を覆い、かつ前記基板と接合された金属外装体と
を備え、
前記金属外装体が溝部を有する、固体電池パッケージが提供される。
In order to achieve the above object, the present disclosure provides:
A substrate;
a solid-state battery provided on the substrate;
an insulating layer covering the solid-state battery so as to be in contact with the solid-state battery;
a metal exterior body that covers the insulating layer so as to be in contact with the insulating layer and is joined to the substrate;
A solid-state battery package is provided, wherein the metal outer body has a groove.
上記目的を達成するために、本開示では、
基板を準備する工程と、
前記基板上に固体電池を実装する工程と、
前記固体電池と接するように前記固体電池に絶縁層を被覆する工程と、
前記基板に接合し、前記絶縁層と接するように前記絶縁層を覆い、かつ溝部を有する金属外装体を供する工程と
を含む、固体電池パッケージの製造方法が提供される。
In order to achieve the above object, the present disclosure provides:
providing a substrate;
Mounting a solid-state battery on the substrate;
coating the solid-state battery with an insulating layer so as to be in contact with the solid-state battery;
providing a metal exterior body bonded to the substrate, covering the insulating layer so as to be in contact with the insulating layer, the metal exterior body having a groove.
本開示の固体電池パッケージによれば、電池エネルギー密度の向上と電池充放電時に生じる応力の緩和とを図ることができる。 The solid-state battery package disclosed herein can improve battery energy density and alleviate stress that occurs during battery charging and discharging.
以下、本開示の一態様である固体電池パッケージを実施形態により詳細に説明する。必要に応じて図面を参照して説明を行う。図面は、本開示の理解のためにその一部に模式的なものを含み、実際の寸法や比率を反映していない場合がある。 Below, a solid-state battery package, which is one aspect of the present disclosure, will be described in detail through embodiments. The description will refer to the drawings as necessary. The drawings include some schematic illustrations to facilitate understanding of the present disclosure, and may not reflect actual dimensions or proportions.
[固体電池パッケージ]
本明細書でいう「断面視」とは、固体電池パッケージにおける基板の主面に垂直な方向から捉えた形態に基づいている。
[Solid-state battery package]
The term "cross-sectional view" as used herein refers to a view taken from a direction perpendicular to the main surface of the substrate in the solid-state battery package.
本明細書で直接的または間接的に用いる「上下方向」および「左右方向」は、それぞれ図中における上下方向および左右方向に相当する。特記しない限り、同じ符号または記号は、同じ部材、部位または同じ意味内容を示すものとする。ある好適な態様では、鉛直方向下向き(すなわち、重力が働く方向)が「下方向」/「底面側(下面側)」に相当し、その逆向きが「上方向」/「頂面側(上面側、天面側)」に相当すると捉えることができる。 The terms "upper-lower direction" and "left-right direction" used directly or indirectly in this specification correspond to the upper-lower direction and left-right direction in the drawings, respectively. Unless otherwise specified, the same symbols or signs indicate the same components, parts, or the same meaning. In one preferred embodiment, the vertically downward direction (i.e., the direction in which gravity acts) can be considered to correspond to the "downward direction"/"bottom side (lower surface side)," and the opposite direction can be considered to correspond to the "upward direction"/"top side (upper surface side, top surface side)."
また、本明細書において、基板または層等の「上に」とは、その基板または層等の上面に接触する場合だけでなく、その基板または層等の上面に接触しない場合も含む。すなわち、基板または層等の「上に」とは、その基板または層の上方に新たな膜または層が形成される場合、および/またはその基板または層との間に他の膜または層が介在している場合等を含む。また、「上に」とは、必ずしも鉛直方向における上側を意味するものではない。「上に」とは、基板または層等の相対的な位置関係を示しているに過ぎない。 Furthermore, in this specification, "on" a substrate, layer, etc., refers not only to the case where it is in contact with the top surface of the substrate, layer, etc., but also to the case where it is not in contact with the top surface of the substrate, layer, etc. In other words, "on" a substrate, layer, etc., includes the case where a new film or layer is formed above the substrate or layer, and/or the case where another film or layer is interposed between the substrate or layer. Furthermore, "on" does not necessarily mean above in the vertical direction. "On" merely indicates the relative positional relationship of the substrate, layer, etc.
<第1実施形態>
図1は、本開示の第1実施形態に係るパッケージ化された固体電池(固体電池パッケージ)の構成を模式的に示した斜視図である。図2は、本開示の一実施形態に係る固体電池パッケージの構成を模式的に示した断面図(図1のA-A断面図)である。図3は、図2の金属外装体のコーナー部分(丸囲み部分)の構成を模式的に示した拡大断面図である。
First Embodiment
Fig. 1 is a perspective view schematically illustrating the configuration of a packaged solid-state battery (solid-state battery package) according to a first embodiment of the present disclosure. Fig. 2 is a cross-sectional view (cross-sectional view taken along A-A in Fig. 1) schematically illustrating the configuration of a solid-state battery package according to an embodiment of the present disclosure. Fig. 3 is an enlarged cross-sectional view schematically illustrating the configuration of a corner portion (circled portion) of the metal exterior body in Fig. 2.
図1~図3に示すように、第1実施形態に係る固体電池パッケージ1000は、大きく分けて構成要素として、
基板200と、
基板200上に設けられ、端面に端面電極120を有する固体電池100と、
端面電極120付きの固体電池100を覆う絶縁層300と、
絶縁層300を覆い、基板200と接合された金属外装体400と
を備える。
As shown in FIGS. 1 to 3, the solid-state battery package 1000 according to the first embodiment can be broadly divided into the following components:
a substrate 200;
a solid-state battery (100) provided on a substrate (200) and having end electrodes (120) on end surfaces;
an insulating layer 300 covering the solid-state battery 100 with the end electrodes 120;
The metal exterior body 400 covers the insulating layer 300 and is joined to the substrate 200 .
「固体電池パッケージ」とは、本明細書において、パッケージ化された固体電池であって、広義には、外部環境から固体電池が保護されるように構成された固体電池デバイスのことをいい、狭義には、実装可能な基板を備えると共に、外部環境から固体電池が保護された固体電池デバイスのことをいう。 In this specification, the term "solid-state battery package" refers to a packaged solid-state battery, and in a broad sense refers to a solid-state battery device configured to protect the solid-state battery from the external environment, and in a narrow sense refers to a solid-state battery device that includes a mountable substrate and protects the solid-state battery from the external environment.
以下では、まず、固体電池パッケージ1000の基本構成について説明する。その後、第1実施形態の特徴部分について説明する。 Below, we will first explain the basic configuration of the solid-state battery package 1000. Then, we will explain the characteristic features of the first embodiment.
<固体電池の基本構成>
まず、固体電池パッケージ1000の基本構成について説明する。具体的には、固体電池パッケージ1000の各構成要素について説明する。
<Basic structure of solid-state battery>
First, a description will be given of the basic configuration of the solid-state battery package 1000. Specifically, each component of the solid-state battery package 1000 will be described.
固体電池100は、電池構成単位を成す各層が互いに積層するように構成された積層型固体電池であり、好ましくはそのような各層が焼成体から成っている。
固体電池100は、略長方形形状の固体電池積層体110と、固体電池積層体110の端面に配置された互いに対向する2つの端面電極120とを有する。固体電池積層体110は、正極層112と負極層114とが固体電解質層116を介して交互に複数積層して構成される。電極層としての正極層112は、2つの端子電極120のうちの一方と電気的に接続する。電極層としての負極層114は、2つの端子電極120のうちの他方と電気的に接続する。固体電池100は、正極層112と負極層114との積層方向が基板200への固体電池100の搭載方向と一致するように、基板200へ配置されている。
The solid-state battery 100 is a stacked solid-state battery configured such that each layer constituting a battery unit is stacked on top of each other, and each such layer is preferably made of a fired body.
The solid-state battery 100 has a substantially rectangular solid-state battery stack 110 and two opposing end electrodes 120 arranged on end surfaces of the solid-state battery stack 110. The solid-state battery stack 110 is configured by alternately stacking multiple positive electrode layers 112 and negative electrode layers 114 with solid electrolyte layers 116 interposed therebetween. The positive electrode layer 112, which serves as an electrode layer, is electrically connected to one of the two terminal electrodes 120. The negative electrode layer 114, which also serves as an electrode layer, is electrically connected to the other of the two terminal electrodes 120. The solid-state battery 100 is placed on the substrate 200 so that the stacking direction of the positive electrode layer 112 and the negative electrode layer 114 coincides with the mounting direction of the solid-state battery 100 on the substrate 200.
「固体電池」は、本明細書において、広義にはその構成要素が固体から成る電池をいい、狭義にはその構成要素(特に好ましくは全ての構成要素)が固体から成る全固体電池をいう。固体電池100としては、例えば、充電および放電の繰り返しが可能な、いわゆる二次電池(より具体的には、蓄電池)と、放電のみが可能な一次電池とがある。 In this specification, the term "solid-state battery" refers broadly to a battery whose components are made of solids, and narrowly to an all-solid-state battery whose components (particularly preferably all components) are made of solids. Examples of solid-state batteries 100 include so-called secondary batteries (more specifically, storage batteries) that can be repeatedly charged and discharged, and primary batteries that can only be discharged.
(電極層:正極層および負極層)
正極層112は正極活物質を少なくとも含み、さらに固体電解質、導電性材料および焼結助剤からなる群より選択される少なくとも1種を含んでもよく、さらに正極集電層を備えてもよい。
負極層114は負極活物質を少なくとも含み、さらに固体電解質、導電性材料および焼結助剤からなる群より選択される少なくとも1種を含んでもよく、さらに負極集電層を備えてもよい。負極層114を構成する材料は、正極層112を構成する材料と同一であってもよい。
(Electrode layers: positive electrode layer and negative electrode layer)
The positive electrode layer 112 contains at least a positive electrode active material, and may further contain at least one selected from the group consisting of a solid electrolyte, a conductive material, and a sintering aid, and may further include a positive electrode current collecting layer.
The negative electrode layer 114 contains at least a negative electrode active material, and may further contain at least one material selected from the group consisting of a solid electrolyte, a conductive material, and a sintering aid, and may further include a negative electrode current collecting layer. The material constituting the negative electrode layer 114 may be the same as the material constituting the positive electrode layer 112.
-活物質-
活物質(正極活物質および負極活物質)は、固体電池100において電子の受け渡しに関与する物質である。固体電解質を介してキャリア(イオン、特に、リチウムイオンまたはナトリウムイオン)は正極層112と負極層114との間で移動(伝導)して電子の受け渡しが行われることで充放電がなされる。正極層112および負極層114の各電極層は特にリチウムイオンまたはナトリウムイオンを吸蔵放出可能な層であることが好ましい。つまり、固体電池100は、固体電解質層116を介してリチウムイオンまたはナトリウムイオンが正極層112と負極層114との間で移動して電池の充放電が行われる全固体型二次電池であることが好ましい。
-Active material-
The active materials (positive electrode active material and negative electrode active material) are materials involved in the transfer of electrons in the solid-state battery 100. Carriers (ions, particularly lithium ions or sodium ions) move (conduct) between the positive electrode layer 112 and the negative electrode layer 114 via the solid electrolyte, transferring electrons to charge and discharge the battery. It is preferable that each of the electrode layers, the positive electrode layer 112 and the negative electrode layer 114, is a layer capable of absorbing and releasing lithium ions or sodium ions, in particular. In other words, it is preferable that the solid-state battery 100 is an all-solid-state secondary battery in which lithium ions or sodium ions move between the positive electrode layer 112 and the negative electrode layer 114 via the solid electrolyte layer 116 to charge and discharge the battery.
=正極活物質=
リチウムイオンを吸蔵放出可能な正極活物質としては、例えば、ナシコン型構造を有するリチウム含有リン酸化合物、オリビン型構造を有するリチウム含有リン酸化合物、リチウム含有層状酸化物およびスピネル型構造を有するリチウム含有酸化物等から成る群より選択される少なくとも1種が挙げられる。ナシコン型構造を有するリチウム含有リン酸化合物の一例としては、Li3V2(PO4)3等が挙げられる。オリビン型構造を有するリチウム含有リン酸化合物の一例としては、Li3Fe2(PO4)3、LiFePO4、および/またはLiMnPO4等が挙げられる。リチウム含有層状酸化物の一例としては、LiCoO2および/またはLiCo1/3Ni1/3Mn1/3O2等が挙げられる。スピネル型構造を有するリチウム含有酸化物の一例としては、LiMn2O4および/またはLiNi0.5Mn1.5O4等が挙げられる。リチウム化合物としては、特に限定されないが、例えば、リチウム遷移金属複合酸化物およびリチウム遷移金属リン酸化合物が挙げられる。リチウム遷移金属複合酸化物は、リチウムと1種または2種以上の遷移金属元素とを構成元素として含む酸化物である。リチウム遷移金属リン酸化合物は、リチウムと1種または2種以上の遷移金属元素とを構成元素として含むリン酸化合物である。遷移金属元素の種類は、特に限定されないが、例えば、コバルト(Co)、ニッケル(Ni)、マンガン(Mn)および鉄(Fe)等が挙げられる。
=Cathode active material=
Examples of positive electrode active materials capable of absorbing and releasing lithium ions include at least one selected from the group consisting of lithium-containing phosphate compounds having a Nasicon structure, lithium-containing phosphate compounds having an olivine structure, lithium-containing layered oxides, and lithium - containing oxides having a spinel structure. An example of a lithium-containing phosphate compound having a Nasicon structure is Li3V2 ( PO4 ) 3 . An example of a lithium-containing phosphate compound having an olivine structure is Li3Fe2 ( PO4 ) 3 , LiFePO4 , and/or LiMnPO4. An example of a lithium-containing layered oxide is LiCoO2 and/or LiCo1 / 3Ni1/ 3Mn1 / 3O2 . Examples of lithium-containing oxides having a spinel structure include LiMn2O4 and/or LiNi0.5Mn1.5O4 . Examples of lithium compounds include, but are not limited to , lithium transition metal composite oxides and lithium transition metal phosphate compounds. Lithium transition metal composite oxides are oxides containing lithium and one or more transition metal elements as constituent elements. Lithium transition metal phosphate compounds are phosphate compounds containing lithium and one or more transition metal elements as constituent elements. The type of transition metal element is not particularly limited, but examples include cobalt (Co), nickel (Ni), manganese (Mn), and iron (Fe).
また、ナトリウムイオンを吸蔵放出可能な正極活物質としては、例えば、ナシコン型構造を有するナトリウム含有リン酸化合物、オリビン型構造を有するナトリウム含有リン酸化合物、ナトリウム含有層状酸化物およびスピネル型構造を有するナトリウム含有酸化物等から成る群より選択される少なくとも1種が挙げられる。正極活物質の一例としては、ナトリウム含有リン酸化合物としての、Na3V2(PO4)3、NaCoFe2(PO4)3、Na2Ni2Fe(PO4)3、Na3Fe2(PO4)3、Na2FeP2O7およびNa4Fe3(PO4)2(P2O7)ならびにナトリウム含有層状酸化物としてのNaFeO2から成る群より選択される少なくとも1種が挙げられる。 In addition, the positive electrode active material capable of absorbing and releasing sodium ions may be, for example, at least one selected from the group consisting of sodium-containing phosphate compounds having a Nasicon structure, sodium-containing phosphate compounds having an olivine structure, sodium-containing layered oxides, and sodium - containing oxides having a spinel structure. An example of the positive electrode active material may be at least one selected from the group consisting of sodium - containing phosphate compounds such as Na3V2 ( PO4 ) 3 , NaCoFe2 ( PO4 ) 3 , Na2Ni2Fe ( PO4 ) 3 , Na3Fe2 ( PO4 ) 3 , Na2FeP2O7 , and Na4Fe3 ( PO4 ) 2 ( P2O7 ) , and sodium-containing layered oxides such as NaFeO2 .
この他、正極活物質としては、例えば、酸化物、二硫化物、導電性高分子等が挙げられる。酸化物としては、例えば、酸化チタン、酸化バナジウムまたは二酸化マンガン等が挙げられる。二硫化物としては、例えば、二硫化チタンまたは硫化モリブデン等が挙げられる。カルコゲン化物としては、例えば、セレン化ニオブ等が挙げられる。導電性高分子としては、例えば、ジスルフィド、ポリピロール、ポリアニリン、ポリチオフェン、ポリパラスチレン、ポリアセチレンまたはポリアセン等が挙げられる。 Other examples of positive electrode active materials include oxides, disulfides, and conductive polymers. Examples of oxides include titanium oxide, vanadium oxide, and manganese dioxide. Examples of disulfides include titanium disulfide and molybdenum sulfide. Examples of chalcogenides include niobium selenide. Examples of conductive polymers include disulfides, polypyrrole, polyaniline, polythiophene, polyparastyrene, polyacetylene, and polyacene.
=負極活物質=
リチウムイオンを吸蔵放出可能な負極活物質としては、例えば、チタン(Ti)、ケイ素(Si)、スズ(Sn)、クロム(Cr)、鉄(Fe)、ニオブ(Nb)およびモリブデン(Mo)から成る群より選択される少なくとも1種の元素を含む酸化物、黒鉛などの炭素材料、黒鉛-リチウム化合物、リチウム合金、ナシコン型構造を有するリチウム含有リン酸化合物、オリビン型構造を有するリチウム含有リン酸化合物、ならびにスピネル型構造を有するリチウム含有酸化物等から成る群より選択される少なくとも1種が挙げられる。リチウム合金の一例としては、Li-Al等が挙げられる。ナシコン型構造を有するリチウム含有リン酸化合物の一例としては、Li3V2(PO4)3、および/またはLiTi2(PO4)3等が挙げられる。オリビン型構造を有するリチウム含有リン酸化合物の一例としては、Li3Fe2(PO4)3、および/またはLiCuPO4等が挙げられる。スピネル型構造を有するリチウム含有酸化物の一例としては、Li4Ti5O12等が挙げられる。
=Negative electrode active material=
Examples of negative electrode active materials capable of absorbing and releasing lithium ions include oxides containing at least one element selected from the group consisting of titanium (Ti), silicon (Si), tin (Sn), chromium (Cr), iron (Fe), niobium (Nb), and molybdenum (Mo), carbon materials such as graphite, graphite-lithium compounds, lithium alloys, lithium-containing phosphate compounds having a Nasicon structure, lithium-containing phosphate compounds having an olivine structure, and lithium-containing oxides having a spinel structure. An example of a lithium alloy is Li-Al. An example of a lithium-containing phosphate compound having a Nasicon structure is Li 3 V 2 (PO 4 ) 3 and/or LiTi 2 (PO 4 ) 3. An example of a lithium-containing phosphate compound having an olivine structure is Li 3 Fe 2 (PO 4 ) 3 and/or LiCuPO 4 . An example of a lithium-containing oxide having a spinel structure is Li 4 Ti 5 O 12 .
また、ナトリウムイオンを吸蔵放出可能な負極活物質としては、ナシコン型構造を有するナトリウム含有リン酸化合物、オリビン型構造を有するナトリウム含有リン酸化合物、および、スピネル型構造を有するナトリウム含有酸化物等から成る群より選択される少なくとも1種が挙げられる。 Furthermore, examples of negative electrode active materials capable of absorbing and releasing sodium ions include at least one selected from the group consisting of sodium-containing phosphate compounds having a Nasicon structure, sodium-containing phosphate compounds having an olivine structure, and sodium-containing oxides having a spinel structure.
-導電性材料-
導電性材料としては、例えば、銀、パラジウム、金、プラチナ、アルミニウム、銅およびニッケルのような金属材料、ならびに炭素から成る群より選択される少なくとも1種の導電性材料が挙げられる。
-Conductive materials-
The conductive material may be at least one conductive material selected from the group consisting of metal materials such as silver, palladium, gold, platinum, aluminum, copper and nickel, and carbon.
-焼結助剤-
焼結助剤としては、例えば、リチウム酸化物、ナトリウム酸化物、カリウム酸化物、酸化ホウ素、酸化ケイ素、酸化ビスマスおよび酸化リンから成る群より選択される少なくとも1種が挙げられる。
- Sintering aid -
The sintering aid may be, for example, at least one selected from the group consisting of lithium oxide, sodium oxide, potassium oxide, boron oxide, silicon oxide, bismuth oxide, and phosphorus oxide.
-集電層-
集電層(正極集電層および負極集電層)はそれぞれ箔の形態を有していてもよい。ここで、一体焼成による電子伝導性向上、固体電池100の製造コスト低減および/または固体電池100の内部抵抗低減などの観点をより重視するならば、集電層は焼成体の形態を有していてもよい。正極集電層を構成する正極集電体および負極集電層を構成する負極集電体は、好ましくは導電率が大きい導電性材料で構成される。このような導電性材料としては、例えば、銀、パラジウム、金、プラチナ、アルミニウム、銅およびニッケルからなる群より選択される少なくとも1種が挙げられる。集電体(正極集電体および負極集電体)は、外部と電気的に接続するための電気接続部を有してよく、端面電極120と電気的に接続可能に構成されていてよい。なお、集電層が焼成体の形態を有する場合、それらは導電性材料および焼結助剤を含む焼成体により構成されてもよい。集電層に含まれる導電性材料は、例えば、電極層(正極層112および負極層114)に含まれ得る導電性材料と同様の材料から選択されてよい。正極集電層および負極集電層に含まれる焼結助剤は、例えば、それぞれ正極層112および負極層114に含まれ得る焼結助剤と同様の材料から選択されてよい。
- Current collecting layer -
The current collecting layers (positive electrode current collecting layer and negative electrode current collecting layer) may each have the form of a foil. Here, if it is more important to improve electronic conductivity through co-firing, reduce the manufacturing cost of the solid-state battery 100, and/or reduce the internal resistance of the solid-state battery 100, the current collecting layers may have the form of a sintered body. The positive electrode current collecting layer and the negative electrode current collecting layer are preferably made of a conductive material with high conductivity. Examples of such conductive materials include at least one selected from the group consisting of silver, palladium, gold, platinum, aluminum, copper, and nickel. The current collecting layers (positive electrode current collecting layer and negative electrode current collecting layer) may have an electrical connection portion for electrical connection to the outside and may be configured to be electrically connectable to the end electrode 120. When the current collecting layers have the form of a sintered body, they may be made of a sintered body containing a conductive material and a sintering aid. The conductive material contained in the current collecting layer may be selected from, for example, the same materials as the conductive materials that may be contained in the electrode layers (positive electrode layer 112 and negative electrode layer 114). The sintering aids contained in the positive electrode current collecting layer and the negative electrode current collecting layer may be selected from, for example, the same materials as the sintering aids that may be contained in the positive electrode layer 112 and the negative electrode layer 114, respectively.
正極層112および負極層114の厚みは特に限定されないが、例えば、各々独立に2μm以上200μm以下、特に5μm以上100μm以下であってよい。 The thickness of the positive electrode layer 112 and the negative electrode layer 114 is not particularly limited, but may be, for example, each independently from 2 μm to 200 μm, particularly from 5 μm to 100 μm.
(固体電解質層)
固体電解質層116は、正極層112と負極層114との間に介在し、これらの電極層間のキャリア伝導を担う。固体電解質層116は、正極層112と負極層114との間からはみ出すように正極層112および/または負極層114の周囲において存在していてもよい。
固体電解質層116の厚みは、特に限定されないが、例えば、1μm以上500μm以下、特に1μm以上200μm以下である。固体電解質層116の厚みは、本明細書において、正極層112と負極層114との間に配置された固体電解質層116の厚みである。
(Solid electrolyte layer)
The solid electrolyte layer 116 is interposed between the positive electrode layer 112 and the negative electrode layer 114 and is responsible for carrier conduction between these electrode layers. The solid electrolyte layer 116 may be present around the positive electrode layer 112 and/or the negative electrode layer 114 so as to extend out from between the positive electrode layer 112 and the negative electrode layer 114.
The thickness of the solid electrolyte layer 116 is not particularly limited, but is, for example, 1 μm to 500 μm, particularly 1 μm to 200 μm. In this specification, the thickness of the solid electrolyte layer 116 refers to the thickness of the solid electrolyte layer 116 disposed between the positive electrode layer 112 and the negative electrode layer 114.
-固体電解質-
固体電解質層116は、固体電解質を含み、さらに焼結助剤を含んでもよい。固体電解質は、キャリア(例えば、リチウムイオンまたはナトリウムイオン)が伝導可能な材質である。特に固体電池100で電池構成単位を成す固体電解質層116は、正極層112と負極層114との間においてリチウムイオンが伝導可能な層を成していてよい。固体電解質としては、例えば、結晶性固体電解質、ガラス系固体電解質およびガラスセラミックス系固体電解質からなる群より選択される少なくとも1種が挙げられる。
-Solid electrolyte-
The solid electrolyte layer 116 includes a solid electrolyte and may further include a sintering aid. The solid electrolyte is a material capable of conducting carriers (e.g., lithium ions or sodium ions). In particular, the solid electrolyte layer 116 constituting a battery structural unit in the solid-state battery 100 may form a layer capable of conducting lithium ions between the positive electrode layer 112 and the negative electrode layer 114. Examples of the solid electrolyte include at least one selected from the group consisting of crystalline solid electrolytes, glass-based solid electrolytes, and glass-ceramic-based solid electrolytes.
リチウムイオンが伝導可能な固体電解質について説明する。
結晶性固体電解質は、例えば、酸化物系結晶材および硫化物系結晶材が挙げられる。酸化物系結晶材は、例えば、ナシコン構造を有するリチウム含有リン酸化合物、ペロブスカイト構造を有する酸化物、ガーネット型またはガーネット型類似構造を有する酸化物、酸化物ガラスセラミックス系リチウムイオン伝導体等が挙げられる。ナシコン構造を有するリチウム含有リン酸化合物としては、LixMy(PO4)3(1≦x≦2、1≦y≦2、Mは、チタン(Ti)、ゲルマニウム(Ge)、アルミニウム(Al)、ガリウム(Ga)およびジルコニウム(Zr)から成る群より選択される少なくとも1種)が挙げられる。ナシコン構造を有するリチウム含有リン酸化合物の一例としては、例えば、Li1.2Al0.2Ti1.8(PO4)3等が挙げられる。ペロブスカイト構造を有する酸化物の一例としては、La0.55Li0.35TiO3等が挙げられる。ガーネット型またはガーネット型類似構造を有する酸化物の一例としては、Li7La3Zr2O12等が挙げられる。
A solid electrolyte capable of conducting lithium ions will now be described.
Examples of crystalline solid electrolytes include oxide-based crystalline materials and sulfide-based crystalline materials. Examples of oxide-based crystalline materials include lithium-containing phosphate compounds with a Nasicon structure, oxides with a perovskite structure, oxides with garnet or garnet-like structures, and oxide glass ceramic lithium ion conductors. Examples of lithium-containing phosphate compounds with a Nasicon structure include LixMy ( PO4 ) 3 (1≦x ≦ 2, 1≦y≦2, M is at least one selected from the group consisting of titanium (Ti), germanium (Ge), aluminum (Al), gallium (Ga), and zirconium (Zr)). Examples of lithium-containing phosphate compounds with a Nasicon structure include Li1.2Al0.2Ti1.8 ( PO4 ) 3 . Examples of oxides with a perovskite structure include La0.55Li0.35TiO3 . An example of an oxide having a garnet-type or garnet-like structure is Li 7 La 3 Zr 2 O 12 .
また、硫化物系結晶材は、thio-LISICONが挙げられ、例えばLi3.25Ge0.25P0.75S4およびLi10GeP2S12などである。結晶性固体電解質は、高分子材(例えば、ポリエチレンオキシド(PEO)など)を含んでいてもよい。 Furthermore, examples of sulfide-based crystalline materials include thio-LISICON, such as Li 3.25 Ge 0.25 P 0.75 S 4 and Li 10 GeP 2 S 12. The crystalline solid electrolyte may contain a polymer material (e.g., polyethylene oxide (PEO)).
ガラス系固体電解質としては、例えば、酸化物系ガラス材および硫化物系ガラス材などが挙げられる。酸化物系ガラス材としては、例えば、50Li4SiO4・50Li3BO3などが挙げられる。また、硫化物系ガラス材としては、例えば、30Li2S・26B2S3・44LiI、63Li2S・36SiS2・1Li3PO4、57Li2S・38SiS2・5Li4SiO4、70Li2S・30P2S5および50Li2S・50GeS2などが挙げられる。 Examples of glass-based solid electrolytes include oxide- based glass materials and sulfide-based glass materials. Examples of oxide-based glass materials include 50Li4SiO4.50Li3BO3 . Examples of sulfide - based glass materials include 30Li2S.26B2S3.44LiI , 63Li2S.36SiS2.1Li3PO4 , 57Li2S.38SiS2.5Li4SiO4 , 70Li2S.30P2S5 , and 50Li2S.50GeS2 .
ガラスセラミックス系固体電解質としては、例えば、酸化物系ガラスセラミックス材および硫化物系ガラスセラミックス材などが挙げられる。酸化物系ガラスセラミックス材としては、例えば、リチウム、アルミニウムおよびチタンを構成元素に含むリン酸化合物(LATP)、またはリチウム、アルミニウムおよびゲルマニウムを構成元素に含むリン酸化合物(LAGP)が挙げられる。LATPとしては、例えば、Li1.07Al0.69Ti1.46(PO4)3などが挙げられる。また、LAGPとしては、例えば、Li1.5Al0.5Ge1.5(PO4)などが挙げられる。
また、硫化物系ガラスセラミックス材としては、例えば、Li7P3S11およびLi3.25P0.95S4などが挙げられる。
Examples of glass-ceramic solid electrolytes include oxide-based glass-ceramic materials and sulfide-based glass-ceramic materials. Examples of oxide-based glass-ceramic materials include phosphate compounds containing lithium, aluminum, and titanium as constituent elements (LATP) and phosphate compounds containing lithium , aluminum, and germanium as constituent elements (LAGP). Examples of LATP include Li1.07Al0.69Ti1.46 ( PO4 ) 3 . Examples of LAGP include Li1.5Al0.5Ge1.5 ( PO4 ).
Examples of sulfide-based glass ceramic materials include Li 7 P 3 S 11 and Li 3.25 P 0.95 S 4 .
また、ナトリウムイオンが伝導可能な固体電解質としては、例えば、ナシコン構造を有するナトリウム含有リン酸化合物、ペロブスカイト構造を有する酸化物およびガーネット型またはガーネット型類似構造を有する酸化物等が挙げられる。ナシコン構造を有するナトリウム含有リン酸化合物としては、例えば、NaxMy(PO4)3(1≦x≦2、1≦y≦2、Mは、Ti、Ge、Al、GaおよびZrから成る群より選ばれた少なくとも1種)が挙げられる。 In addition, examples of solid electrolytes capable of conducting sodium ions include sodium-containing phosphate compounds having a Nasicon structure, oxides having a perovskite structure, and oxides having a garnet or garnet-like structure. Examples of sodium-containing phosphate compounds having a Nasicon structure include Na x M y (PO 4 ) 3 (1≦x≦2, 1≦y≦2, M is at least one selected from the group consisting of Ti, Ge, Al, Ga, and Zr).
-焼結助剤-
固体電解質層116に含まれる焼結助剤は、例えば、電極層(正極層112および負極層114)に含まれ得る焼結助剤と同様の材料であってもよい。
- Sintering aid -
The sintering aid contained in the solid electrolyte layer 116 may be, for example, the same material as the sintering aid that may be contained in the electrode layers (positive electrode layer 112 and negative electrode layer 114).
(端面電極)
端面電極120は、略長方体形状の固体電池積層体110の端面に配置される。端面電極120は、さらに固体電池積層体110の側面の一部に配置されてもよい。
端面電極120は、好ましくは導電率が大きい導電性材料を含む。端面電極120を構成する材質としては、特に制限されないが、例えば、銀、金、プラチナ、アルミニウム、銅、スズ、炭素およびニッケルから成る群より選択される少なくとも1種が挙げられる。
(end face electrode)
The end surface electrodes 120 are disposed on end surfaces of the substantially rectangular parallelepiped solid battery stack 110. The end surface electrodes 120 may also be disposed on part of the side surfaces of the solid battery stack 110.
The end electrode 120 preferably contains a conductive material with high conductivity. The material constituting the end electrode 120 is not particularly limited, but may be at least one selected from the group consisting of silver, gold, platinum, aluminum, copper, tin, carbon, and nickel.
(基板)
基板200は、固体電池100と対向する第1主面212と、第1主面212に対向する第2主面214と、第1主面212および第2主面214に対して交差する方向、例えば直角方向に延在し、相互に対向する第1端面216および第2端面218とを有する。
(substrate)
The substrate 200 has a first main surface 212 facing the solid-state battery 100, a second main surface 214 facing the first main surface 212, and a first end surface 216 and a second end surface 218 extending in a direction intersecting the first main surface 212 and the second main surface 214, for example at right angles, and facing each other.
基板200の第1主面212は、固体電池100の実装面よりも大きな平面サイズを有し得る。基板200の第1主面212には、一方の側が正極側の端面電極122と接続され、他方の側が正極側の配線層232と接続された上側基板正極端子222と、一方の側が負極側の端面電極124と接続され、他方の側が負極側の配線層234と接続された上側基板負極端子224とが設けられる。また、基板200の第2主面214には、正極側の配線層232と接続された下側基板正極端子242と、負極側の配線層234と接続された下側基板負極端子244とが設けられる。かかる構成を採ることで、固体電池パッケージ1000内の固体電池100が、固体電池パッケージ1000の外側に位置する他の電子部材と電気的に接続可能となり得る。 The first main surface 212 of the substrate 200 may have a planar size larger than the mounting surface of the solid-state battery 100. The first main surface 212 of the substrate 200 is provided with an upper substrate positive terminal 222 connected on one side to the positive electrode end surface electrode 122 and the other side to the positive electrode wiring layer 232, and an upper substrate negative terminal 224 connected on one side to the negative electrode end surface electrode 124 and the other side to the negative electrode wiring layer 234. The second main surface 214 of the substrate 200 is also provided with a lower substrate positive terminal 242 connected to the positive electrode wiring layer 232 and a lower substrate negative terminal 244 connected to the negative electrode wiring layer 234. This configuration allows the solid-state battery 100 in the solid-state battery package 1000 to be electrically connected to other electronic components located outside the solid-state battery package 1000.
基板200は、固体電池100を支持し、固体電池100の下面を覆い、固体電池100の外部への露出を防止する。これにより、固体電池100の水分の浸入を抑制する。かかる水分浸入を好適に抑制する観点から、基板200は、第1主面212と略水平な方向に延在し、配線層232、234と電気的に接続しない金属層を更に備えることができる。 The substrate 200 supports the solid-state battery 100, covers the underside of the solid-state battery 100, and prevents the solid-state battery 100 from being exposed to the outside. This prevents moisture from entering the solid-state battery 100. To effectively prevent moisture from entering the solid-state battery 100, the substrate 200 can further include a metal layer that extends in a direction approximately parallel to the first main surface 212 and is not electrically connected to the wiring layers 232, 234.
一例では、基板の第1端面216と金属外装体400の外面450とが相互に面一となり、基板の第2端面218と金属外装体400の外面450とが相互に面一となるように、基板200の第1主面212に対して、金属外装体400は接合され得る。接合手段としては、具体的には、基板200は第1主面212の端部に金属配線層225を有し(図2等参照)、この金属配線層225に対して、金属外装体400が接合され得る。 In one example, the metal outer casing 400 can be joined to the first main surface 212 of the substrate 200 so that the first end surface 216 of the substrate and the outer surface 450 of the metal outer casing 400 are flush with each other, and the second end surface 218 of the substrate and the outer surface 450 of the metal outer casing 400 are flush with each other. Specifically, as a joining means, the substrate 200 has a metal wiring layer 225 at the end of the first main surface 212 (see Figure 2, etc.), and the metal outer casing 400 can be joined to this metal wiring layer 225.
基板200の主たる構成要素は樹脂を含み得る。即ち、基板200は樹脂基板であり得る。かかる樹脂は、熱可塑性樹脂および熱硬性樹脂であってもよい。このような樹脂基板としては、例えば、プリント配線基板、フレキシブル基板が挙げられる。
別例では、基板200の主たる構成要素はセラミックスを含み得る。即ち、基板200はセラミックス基板であり得る。かかるセラミックスは、例えば、アルミナであってもよい。このようなセラミックス基板としては、例えば、LTCC基板、HTCC基板が挙げられる。
The main component of the substrate 200 may include a resin. That is, the substrate 200 may be a resin substrate. Such a resin may be a thermoplastic resin or a thermosetting resin. Examples of such resin substrates include printed wiring boards and flexible substrates.
In another example, the main components of the substrate 200 may include ceramics. That is, the substrate 200 may be a ceramic substrate. Such ceramics may be, for example, alumina. Examples of such ceramic substrates include an LTCC substrate and an HTCC substrate.
(絶縁層)
絶縁層300は、絶縁性材料で構成される層である。絶縁層300の絶縁材料としては、例えば、樹脂が挙げられる。絶縁層300の厚みは、例えば、0.1~30μmである。絶縁層300は、固体電池100を覆い、固体電池100の外表面と金属外装体400の内表面との間に介在し、両部材を電気的に絶縁する。
(insulating layer)
The insulating layer 300 is a layer made of an insulating material. Examples of the insulating material for the insulating layer 300 include resin. The thickness of the insulating layer 300 is, for example, 0.1 to 30 μm. The insulating layer 300 covers the solid-state battery 100 and is interposed between the outer surface of the solid-state battery 100 and the inner surface of the metal exterior body 400, electrically insulating the two components.
(金属外装体)
金属外装体400は、上記のとおり絶縁層300を覆い、基板200と接合されたものである。外装体400の厚みは、例えば、10μm~200μmである。金属外装体400は、金属製の外装体である。構成金属としては、例えば、アルミ、銅等が挙げられる。かかる構成により、固体電池100と金属外装体400との電気的な絶縁性を確保することができる。
(Metal exterior body)
As described above, the metal exterior body 400 covers the insulating layer 300 and is bonded to the substrate 200. The thickness of the exterior body 400 is, for example, 10 μm to 200 μm. The metal exterior body 400 is an exterior body made of metal. Examples of constituent metals include aluminum and copper. With this configuration, electrical insulation between the solid-state battery 100 and the metal exterior body 400 can be ensured.
<第1実施形態の特徴部分>
上記の固体電池パッケージ1000の基本構成をふまえた上で、以下、第1実施形態の特徴部分について説明する。
<Characteristic features of the first embodiment>
Based on the basic configuration of the solid-state battery package 1000 described above, the characteristic features of the first embodiment will be described below.
第1実施形態の固体電池パッケージ1000では、第1の特徴として、絶縁層300は、一方の側が固体電池100と接し、他方の側が金属外装体400と接するように構成され得る。また、第2の特徴として、上記の金属外装体400が溝部440を有する点に特徴を有する。本明細書でいう「溝部」とは、細長い窪み部を指す。かかる点をふまえ、本明細書でいう「溝部」とは、窪み部、凹部、非貫通部、切れ込み、またはスリット(特には底部付のスリット)とも称し得る。 In the solid-state battery package 1000 of the first embodiment, a first feature is that the insulating layer 300 can be configured so that one side is in contact with the solid-state battery 100 and the other side is in contact with the metal exterior body 400. A second feature is that the metal exterior body 400 has a groove 440. In this specification, the term "groove" refers to a long, narrow recessed portion. With this in mind, the term "groove" in this specification can also be referred to as a recessed portion, a concave portion, a non-penetrating portion, a notch, or a slit (particularly a slit with a bottom).
第1の特徴によれば、金属外装体400と固体電池100との間の内部空間を減らすことができる。かかる内部空間が減ることで、電池パッケージの体積を小さくできるため、全体として単位体積当たりの電池エネルギー密度の向上を図ることができる。 According to the first feature, the internal space between the metal exterior body 400 and the solid-state battery 100 can be reduced. This reduction in internal space allows the volume of the battery package to be reduced, thereby improving the overall battery energy density per unit volume.
また、電池の充放電時には電池が膨張収縮するところ、かかる膨張収縮に起因して生じる応力が固体電池パッケージ1000の構成要素(基板200、金属外装体400等)の所定箇所に集中することで、同構成要素(基板200、金属外装体400等)が損傷する虞がある。 Furthermore, when the battery is charged and discharged, the battery expands and contracts. The stress caused by this expansion and contraction is concentrated at specific locations on the components of the solid-state battery package 1000 (substrate 200, metal exterior body 400, etc.), which could damage these components (substrate 200, metal exterior body 400, etc.).
この点につき、上記第2の特徴によれば、上記の金属外装体400が溝部440を有するところ、かかる溝部440は空間(クリアランスに対応)により構成され得る。かかる局所空間の存在により、局所空間がない場合と比べて、金属外装体400の溝部の局所空間にて応力が連続して伝わることを抑制できる。これにより、上記応力が金属外装体400の内部および基板200側へと伝わることを抑制でき、かかる応力の緩和が可能となる。その結果、固体電池100の構成要素(基板200、金属外装体400等)の損傷を好適に回避可能となる。 In this regard, according to the second feature, the metal exterior body 400 has a groove 440, and the groove 440 can be configured as a space (corresponding to a clearance). The presence of such a local space can prevent stress from being continuously transmitted in the local space of the groove of the metal exterior body 400, compared to when there is no local space. This prevents the stress from being transmitted to the interior of the metal exterior body 400 and to the substrate 200 side, making it possible to alleviate such stress. As a result, damage to the components of the solid-state battery 100 (substrate 200, metal exterior body 400, etc.) can be preferably avoided.
以上のことからも、第1実施形態に係る固体電池パッケージ1000によれば、電池エネルギー密度の向上と電池充放電時に生じる応力の緩和とを図ることができる。 From the above, it can be seen that the solid-state battery package 1000 according to the first embodiment can improve battery energy density and alleviate stress that occurs during battery charging and discharging.
また、基本構成の欄で述べたように、外装体として金属外装体400が用いられ、金属外装体400が基板200に対して接合されるため、内部に位置する固体電池100への水分浸入を抑制することができる。ここでいう「水分」とは、気体状態の水(より具体的には、大気中の水蒸気)に限定されず、液体状態の水も包含する。液体状態の水は、例えば、気体状態の水が凝集した微小の水滴が挙げられる。 Furthermore, as mentioned in the section on basic configuration, a metal exterior body 400 is used as the exterior body, and the metal exterior body 400 is bonded to the substrate 200, which makes it possible to prevent moisture from penetrating into the solid-state battery 100 located inside. The "moisture" referred to here is not limited to gaseous water (more specifically, water vapor in the atmosphere), but also includes liquid water. Examples of liquid water include tiny droplets formed by condensation of gaseous water.
以下では、上記の溝部440に関して、具体的に説明する。 The groove portion 440 will be described in detail below.
まず、上述の溝部440は、金属外装体400の内側面460から延在することができる。即ち、溝部440がこの内側面460側に位置付けられる。 First, the groove 440 can extend from the inner surface 460 of the metal exterior body 400. In other words, the groove 440 is positioned on the inner surface 460 side.
固体電池100が金属外装体400の内部に位置するため、電池の充放電時に電池の膨張収縮に起因して生じる応力は、絶縁層300を介して金属外装体400の内側面460から金属外装体400の内部および基板200側へと伝わり得る。 Because the solid-state battery 100 is located inside the metal exterior body 400, stress caused by expansion and contraction of the battery during charging and discharging can be transmitted from the inner surface 460 of the metal exterior body 400 to the interior of the metal exterior body 400 and the substrate 200 side via the insulating layer 300.
かかる点を考慮して、金属外装体400の内側面460側に溝部440を位置付けることで、金属外装体400の内側に位置する電池100から生じる応力を内側面460側の溝部440の局所空間にて伝わることを好適に抑制できる。 In consideration of this, by positioning the grooves 440 on the inner surface 460 side of the metal exterior body 400, it is possible to effectively prevent stress generated by the battery 100 located inside the metal exterior body 400 from being transmitted in the local space of the grooves 440 on the inner surface 460 side.
これにより、金属外装体400の内側面460から金属外装体400の内部および基板200側へと上記応力が伝わることを抑制でき、かかる応力緩和をより好適に行うことが可能となる。 This prevents the stress from being transmitted from the inner surface 460 of the metal exterior body 400 to the interior of the metal exterior body 400 and to the substrate 200 side, making it possible to more effectively alleviate the stress.
上記金属外装体400は複数の溝部440を有することができる。溝部440が複数供されることで、電池の膨張収縮に起因して生じる応力を効果的に緩和させることができる。 The metal exterior body 400 can have multiple grooves 440. By providing multiple grooves 440, stress caused by expansion and contraction of the battery can be effectively alleviated.
また、上記金属外装体400は複数の金属外装体ユニットから構成され得る。一例では、第1の金属外装体ユニット410、第2の金属外装体ユニット420、および第3の金属外装体ユニット430を含む複数の金属外装体ユニットが供され得る。なお、図示していないが、残り2つの金属外装体ユニットが供され得る(図1併せて参照)。 Furthermore, the metal exterior body 400 may be composed of multiple metal exterior body units. In one example, multiple metal exterior body units may be provided, including a first metal exterior body unit 410, a second metal exterior body unit 420, and a third metal exterior body unit 430. Although not shown, the remaining two metal exterior body units may also be provided (see also Figure 1).
図示するように、第1の金属外装体ユニット410および第3の金属外装体ユニット430のそれぞれの一方の側は基板200の第1主面212と接合され得る。第1の金属外装体ユニット410および第3の金属外装体ユニット430のそれぞれの他方の側は第2の金属外装体ユニット420と接合され得る。この接合は、各界面同士が全て接合される完全接合ではなく、各界面同士が部分的に接合される部分接合であり得る。 As shown, one side of each of the first metal exterior unit 410 and the third metal exterior unit 430 can be bonded to the first main surface 212 of the substrate 200. The other side of each of the first metal exterior unit 410 and the third metal exterior unit 430 can be bonded to the second metal exterior unit 420. This bonding does not involve complete bonding in which all interfaces are bonded together, but can be partial bonding in which the interfaces are only partially bonded together.
上記部分接合により、第1の金属外装体ユニット410と第2の金属外装体ユニット420との部分接合箇所と、第2の金属外装体ユニット420と第3の金属外装体ユニット430との部分接合箇所に、溝部441(440)が供され得る。第1実施形態では、断面視で、固体電池100の上面側に設けられた溝部441の深さ方向が基板200の主面212、214に対して垂直方向に延在する。 The above partial joining can provide grooves 441 (440) at the partial joining locations between the first metal exterior unit 410 and the second metal exterior unit 420, and at the partial joining locations between the second metal exterior unit 420 and the third metal exterior unit 430. In the first embodiment, in a cross-sectional view, the depth direction of the grooves 441 provided on the upper surface side of the solid-state battery 100 extends perpendicular to the main surfaces 212, 214 of the substrate 200.
さらに、第1の金属外装体ユニット410と基板200の第1主面212との接合箇所と、第3の金属外装体ユニット430と基板200の第1主面212との接合箇所にも、溝部442(440)が供され得る。第1実施形態では、断面視で、固体電池100の溝部442の深さ方向が基板200の主面212、214に対して水平方向に延在する。 Furthermore, grooves 442 (440) may be provided at the joint between the first metal exterior unit 410 and the first main surface 212 of the substrate 200, and at the joint between the third metal exterior unit 430 and the first main surface 212 of the substrate 200. In the first embodiment, the depth direction of the grooves 442 of the solid state battery 100 extends horizontally relative to the main surfaces 212, 214 of the substrate 200 in a cross-sectional view.
また、金属外装体400の溝部440としては、固体電池100の上面130側に設けられた溝部441が含まれ得る。電池の充放電時に生じ得る電池の膨張収縮は、固体電池100の積層方向にて生じやすい。この点をふまえ、固体電池100の上面130側に溝部441を設けることで、電池の膨張収縮に起因して生じる応力を効率的に緩和させることができる。 Furthermore, the grooves 440 of the metal exterior body 400 may include grooves 441 provided on the top surface 130 side of the solid-state battery 100. Expansion and contraction of the battery that may occur during charging and discharging of the battery is likely to occur in the stacking direction of the solid-state battery 100. In light of this, by providing grooves 441 on the top surface 130 side of the solid-state battery 100, stress caused by expansion and contraction of the battery can be efficiently alleviated.
断面視で、金属外装体400はコーナー部分470を有し、溝部440がコーナー部分Rに設けられ得る。金属外装体400はコーナー部分470を有する場合、電池の膨張収縮に起因して生じる応力は金属外装体400ではこのコーナー部分470に生じやすい。この点を考慮し、コーナー部分470に溝部440を設けることで、電池の膨張収縮に起因して生じる応力を効果的かつ効率的に緩和させることができる。 In cross-sectional view, the metal exterior body 400 has corner portions 470, and grooves 440 can be provided in the corner portions R. When the metal exterior body 400 has corner portions 470, stress caused by expansion and contraction of the battery is likely to occur in these corner portions 470 of the metal exterior body 400. Taking this into consideration, by providing grooves 440 in the corner portions 470, stress caused by expansion and contraction of the battery can be effectively and efficiently alleviated.
上記溝部440は金属外装体400の厚みの30%以上70%以下の深さを有し得る。溝部440の断面形状としては、例えば、矩形、三角形、矩形と半円(半円は溝部440の末端側)等を採り得る。なお、本明細書でいう「溝部の幅W」とは、断面視で、溝部のうち、開口開始ポイントにおける幅を指す。また、本明細書でいう「溝部の深さD」とは、断面視で、上記の溝部440の幅方向に対して垂直な方向における、溝部440の開始ポイントと溝部440の末端部との間の長さを指す。 The groove 440 may have a depth of 30% to 70% of the thickness of the metal exterior body 400. The cross-sectional shape of the groove 440 may be, for example, rectangular, triangular, or a rectangular and semicircular shape (the semicircular shape is the end of the groove 440). Note that, in this specification, the "groove width W" refers to the width of the groove at the opening start point in a cross-sectional view. Also, in this specification, the "groove depth D" refers to the length between the start point of the groove 440 and the end of the groove 440 in a direction perpendicular to the width direction of the groove 440 in a cross-sectional view.
溝部440の深さが金属外装体400の厚みの30%未満の場合、溝部440の空間のサイズが相対的に小さくなるため、上記の応力緩和の効果が低減する可能性がある。一方、70%を超えている場合、溝部440の空間のサイズが相対的に大きくなるため、上記の外装体400の強度が低下し、金属外装体400の損傷を招く虞がある。 If the depth of the groove 440 is less than 30% of the thickness of the metal exterior body 400, the size of the space in the groove 440 will be relatively small, which may reduce the above-mentioned stress relief effect. On the other hand, if it exceeds 70%, the size of the space in the groove 440 will be relatively large, which may reduce the strength of the above-mentioned exterior body 400 and cause damage to the metal exterior body 400.
また、上記の溝部440の深さ寸法Dは溝部440の幅寸法Wよりも大きい。かかる構成によれば、金属外装体400の外面における接合箇所のサイズを相対的に小さくすることができる。これにより、接合箇所を介した内部への水分の浸入を好適に回避することが可能となる。 Furthermore, the depth dimension D of the groove 440 is greater than the width dimension W of the groove 440. With this configuration, the size of the joints on the outer surface of the metal exterior body 400 can be made relatively small. This makes it possible to effectively prevent moisture from penetrating into the interior through the joints.
また、上記溝部440の奥行長さは、固体電池100の奥行長さの3分の1以上であり得る。電池の膨張収縮に起因して生じる応力は電池の奥行方向においても生じ得るため、かかる構成によれば、電池の膨張収縮に起因して生じる応力を効果的に緩和させることができる。本明細書でいう「奥行」とは、電池要素の一方の側面(手前側)からこれに対向する他方の側面に向かう方向であって、かつ電池要素の電極層の幅方向と厚み方向に対して垂直な方向を指す。 Furthermore, the depth of the groove 440 can be one-third or more of the depth of the solid-state battery 100. Because stress caused by expansion and contraction of the battery can also occur in the depth direction of the battery, this configuration can effectively alleviate the stress caused by expansion and contraction of the battery. As used herein, "depth" refers to the direction from one side (the front side) of the battery element to the other opposite side, and is perpendicular to the width and thickness directions of the electrode layer of the battery element.
[固体電池パッケージの製造方法]
以下、第1実施形態に係る固体電池パッケージ1000の製造方法について説明する。
[Method of manufacturing a solid-state battery package]
A method for manufacturing the solid-state battery package 1000 according to the first embodiment will be described below.
図7Aは、本開示の第1実施形態に係る固体電池パッケージの製造方法の工程1を模式的に示した工程図である。図7Bは、本開示の第1実施形態に係る固体電池パッケージの製造方法の工程2を模式的に示した工程図である。図7Cは、本開示の第1実施形態に係る固体電池パッケージの製造方法の工程3を模式的に示した工程図である。図7Dは、本開示の第1実施形態に係る固体電池パッケージの製造方法の工程4を模式的に示した工程図である。図7Eは、本開示の第1実施形態に係る固体電池パッケージの製造方法の工程5を模式的に示した工程図である。 FIG. 7A is a process diagram schematically showing step 1 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure. FIG. 7B is a process diagram schematically showing step 2 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure. FIG. 7C is a process diagram schematically showing step 3 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure. FIG. 7D is a process diagram schematically showing step 4 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure. FIG. 7E is a process diagram schematically showing step 5 of the method for manufacturing a solid-state battery package according to the first embodiment of the present disclosure.
第1実施形態に係る固体電池パッケージ1000の製造方法は、
基板200を準備する工程と、
基板200上に固体電池100を実装する工程と、
固体電池100と接するように固体電池100に絶縁層300を被覆する工程と、
基板200に接合し、絶縁層300と接するように絶縁層300を覆い、かつ溝部440を有する金属外装体400を供する工程と
を含む。
The method for manufacturing the solid-state battery package 1000 according to the first embodiment includes the following steps:
preparing a substrate 200;
Mounting the solid-state battery 100 on the substrate 200;
a step of covering the solid-state battery 100 with an insulating layer 300 so as to be in contact with the solid-state battery 100;
and providing a metal exterior body (400) that is bonded to the substrate (200), covers the insulating layer (300) so as to be in contact with the insulating layer (300), and has a groove (440).
[固体電池パッケージの製造方法]
本発明の対象物は、正極層、負極層、およびそれらの電極間に固体電解質を有する電池構成単位を含んだ固体電池を調製し、次いで、その固体電池をパッケージ化するプロセスを経ることで得ることができる。
[Method of manufacturing a solid-state battery package]
The object of the present invention can be obtained by preparing a solid-state battery including a battery building block having a positive electrode layer, a negative electrode layer, and a solid electrolyte between the electrodes, and then packaging the solid-state battery.
本発明の固体電池の製造は、パッケージ化の前段階に相当する固体電池自体(以下では、「パッケージ前電池」とも称する)の製造と、基板の調製と、パッケージ化とに大きく分けることができる。 The production of the solid-state battery of the present invention can be broadly divided into the production of the solid-state battery itself (hereinafter also referred to as the "pre-packaged battery"), which corresponds to the stage prior to packaging, the preparation of the substrate, and packaging.
≪パッケージ前電池の製造方法≫
パッケージ前電池は、スクリーン印刷法等の印刷法、グリーンシートを用いるグリーンシート法、またはそれらの複合法により製造することができる。つまり、パッケージ前電池自体は、常套的な固体電池の製法に準じて作製してよい(よって、下記で説明する固体電解質、有機バインダ、溶剤、任意の添加剤、正極活物質、負極活物質などの原料物質は、既知の固体電池の製造で用いられるものを使用してよい)。
<Manufacturing method of unpackaged batteries>
The pre-packaged battery can be manufactured by a printing method such as screen printing, a green sheet method using a green sheet, or a combination of these methods. That is, the pre-packaged battery itself may be manufactured in accordance with a conventional solid-state battery manufacturing method (thus, raw materials such as the solid electrolyte, organic binder, solvent, optional additives, positive electrode active material, and negative electrode active material described below may be those used in the manufacture of known solid-state batteries).
以下では、本発明のより良い理解のために、ある1つの製法を例示説明するが、本発明は当該方法に限定されない。また、以下の記載順序など経時的な事項は、あくまでも説明のための便宜上のものにすぎず、必ずしもそれに拘束されない。 The following describes one manufacturing method as an example to facilitate a better understanding of the present invention, but the present invention is not limited to this method. Furthermore, the order of the following descriptions and other chronological matters are merely for the convenience of explanation and are not necessarily binding.
(積層体ブロック形成)
・固体電解質、有機バインダ、溶剤および任意の添加剤を混合して固体電解質層用ペーストを作製する。
・正極活物質、固体電解質、導電性材料、有機バインダ、溶剤および任意の添加剤を混合して正極層用ペーストを作製する。同様にして、負極活物質、固体電解質、導電性材料、有機バインダ、溶剤および任意の添加剤を混合して負極層用ペーストを作製する。
・基体(たとえばPETフィルム)上に固体電解質層用ペーストを印刷し、固体電解質層用グリーンシートを得る。基体上に正極層用ペーストを印刷し、また、必要に応じて集電層および/またはネガ層を印刷し、正極層用グリーンシートを得る。同様にして、基体上に負極層用ペーストを印刷し、また、必要に応じて集電層および/またはネガ層を印刷し、負極層用グリーンシートを得る。
・各グリーンシートを基体から剥離後、正極層用グリーンシートと、負極層用グリーンシートとが固体電解質用グリーンシートを介して対向するように積層して積層体を得る。なお、積層体の最外層(最上層および/または最下層)についていえば、それが電解質層でも絶縁層でもよく、あるいは、電極層であってもよい。
(Laminated block formation)
A paste for the solid electrolyte layer is prepared by mixing a solid electrolyte, an organic binder, a solvent, and any additives.
A paste for a positive electrode layer is prepared by mixing a positive electrode active material, a solid electrolyte, a conductive material, an organic binder, a solvent, and any additives. Similarly, a paste for a negative electrode layer is prepared by mixing a negative electrode active material, a solid electrolyte, a conductive material, an organic binder, a solvent, and any additives.
- Print the paste for the solid electrolyte layer on a substrate (e.g., a PET film) to obtain a green sheet for the solid electrolyte layer. - Print the paste for the positive electrode layer on the substrate, and if necessary, print a current collecting layer and/or a negative layer to obtain a green sheet for the positive electrode layer. - Similarly, print the paste for the negative electrode layer on the substrate, and if necessary, print a current collecting layer and/or a negative layer to obtain a green sheet for the negative electrode layer.
After peeling each green sheet from the substrate, the green sheet for the positive electrode layer and the green sheet for the negative electrode layer are stacked so that they face each other with the green sheet for the solid electrolyte interposed therebetween to obtain a laminate. Note that the outermost layer (the uppermost layer and/or the lowermost layer) of the laminate may be an electrolyte layer, an insulating layer, or an electrode layer.
(電池焼成体形成)
積層体を圧着一体化させた後、所定のサイズにカットする。得られたカット済み積層体を脱脂および焼成に付す。これにより、焼成積層体、即ち固体電池積層体110を得る。なお、カット前に積層体を脱脂および焼成に付し、その後にカットを行ってもよい。
(Formation of fired battery body)
After the laminate is pressure-bonded and integrated, it is cut to a predetermined size. The resulting cut laminate is then degreased and fired. This results in a fired laminate, i.e., the solid state battery laminate 110. Note that the laminate may be degreased and fired before cutting, and then cut.
(端面電極形成)
正極側の端面電極122は、焼成積層体における正極露出側面に対して導電性ペーストを塗布することを通じて形成できる。同様にして、負極側の端面電極124は、焼成積層体における負極露出側面に対して導電性ペーストを塗布することを通じて形成できる。正極側および負極側の端面電極は、焼成積層体の主面にまで及ぶように設けてよい。端面電極の成分としては、銀、金、プラチナ、アルミニウム、銅、スズ、炭素およびニッケルから選択される少なくとも一種から選択され得る。
(End face electrode formation)
The positive electrode end electrode 122 can be formed by applying a conductive paste to the exposed positive electrode side of the fired laminate. Similarly, the negative electrode end electrode 124 can be formed by applying a conductive paste to the exposed negative electrode side of the fired laminate. The positive and negative electrode end electrodes may be provided so as to extend to the main surfaces of the fired laminate. The component of the end electrodes may be at least one selected from silver, gold, platinum, aluminum, copper, tin, carbon, and nickel.
なお、正極側および負極側の端面電極120は、積層体の焼成後に形成することに限らず、焼成前に形成し、同時焼成に付してもよい。 The positive and negative end electrodes 120 do not necessarily have to be formed after firing of the laminate, but may be formed before firing and then fired simultaneously.
以上の如くの工程を経ることによって、最終的に所望のパッケージ前電池(固体電池100に相当)を得ることができる。 By going through the above steps, the desired pre-packaged battery (corresponding to solid-state battery 100) can finally be obtained.
≪基板の調製≫
本工程では、基板の調製を行う。
<Preparation of substrate>
In this step, the substrate is prepared.
特に限定されるものではないが、基板として樹脂基板を用いる場合、その調製は、複数の層を積層して加熱および加圧処理することによって行ってよい。例えば、基材となる繊維布に樹脂原料が含浸して構成された樹脂シートを用いて基板前駆体を形成する。基板前駆体の形成後、この基板前駆体をプレス機で加熱および加圧に付す。一方、基板としてセラミックス基板を用いる場合、その調製は、例えば、複数のグリーンシートを熱圧着することによってグリーンシート積層体を形成し、グリーンシート積層体を焼成に付すことによって、セラミック基板を得ることができる。セラミック基板の調製は、例えばLTCC基板の作製に準じて行うことができる。セミラック基板はビアおよび/またはランドを有していてよい。このような場合、例えば、グリーンシートに対してパンチプレスまたは炭酸ガスレーザなどによって孔を形成し、その孔に導電性ペースト材料を充填したり、あるいは、印刷法などを実施することを通じてビア、ランドなどの導電性部分の前駆体を形成してよい。なお、ランドなどは、グリーンシート積層体の焼成後において形成することもできる。 While not particularly limited, when a resin substrate is used as the substrate, its preparation may be carried out by stacking multiple layers and applying heat and pressure. For example, a substrate precursor is formed using a resin sheet composed of a base fiber cloth impregnated with a resin material. After the substrate precursor is formed, this substrate precursor is subjected to heating and pressure in a press. On the other hand, when a ceramic substrate is used as the substrate, its preparation may be carried out, for example, by thermocompression bonding multiple green sheets to form a green sheet laminate, and then firing the green sheet laminate to obtain a ceramic substrate. Ceramic substrates can be prepared, for example, in a manner similar to the manufacture of LTCC substrates. Semi-lacquer substrates may have vias and/or lands. In such cases, precursors for conductive portions such as vias and lands may be formed, for example, by forming holes in the green sheets using a punch press or carbon dioxide laser, and filling the holes with a conductive paste material, or by using a printing method or the like. Note that lands and the like can also be formed after firing the green sheet laminate.
基板調製後、電気的に接続するため基板200の第1主面212に上側基板電極端子222、224を形成する(図7A参照)。基板電極層については適宜パターニング処理されてよい。以上の如くの工程を経ることによって、最終的に所望の基板を得ることができる。 After the substrate is prepared, upper substrate electrode terminals 222, 224 are formed on the first main surface 212 of the substrate 200 for electrical connection (see Figure 7A). The substrate electrode layer may be patterned as appropriate. By going through the above steps, the desired substrate can finally be obtained.
≪パッケージ化≫
次に、上記で得られた電池および基板を用いてパッケージ化を行う。
Packaging
Next, the battery and substrate obtained above are packaged.
まず、基板200上にパッケージ前電池(端面電極付きの固体電池100)を実装する(図7B参照)。つまり、基板上に“パッケージ化されていない固体電池”を配置する(以下、パッケージ化に用いる電池を単に「固体電池」とも称する)。 First, a pre-packaged battery (solid-state battery 100 with end electrodes) is mounted on a substrate 200 (see Figure 7B). In other words, an "unpackaged solid-state battery" is placed on the substrate (hereinafter, the battery used for packaging will also be simply referred to as a "solid-state battery").
具体的には、上側基板電極端子222、224と固体電池の端面電極120とが互いに電気的に接続されるように固体電池100を基板200上に配置する。この際、固体電池100の配置前に、例えば、導電性ペースト(例えばAg導電性ペースト)を基板200の上側基板電極層上に供し、それによって、支持基板の上側基板電極端子222、224と固体電池の端面電極120とを互いにそれぞれ電気的に接続するようにしてよい。 Specifically, the solid-state battery 100 is placed on the substrate 200 so that the upper substrate electrode terminals 222, 224 and the end surface electrodes 120 of the solid-state battery are electrically connected to each other. At this time, before placing the solid-state battery 100, for example, a conductive paste (e.g., Ag conductive paste) may be applied to the upper substrate electrode layer of the substrate 200, thereby electrically connecting the upper substrate electrode terminals 222, 224 of the support substrate and the end surface electrodes 120 of the solid-state battery to each other.
次に、固体電池100と接するように固体電池100に絶縁層300を被覆する(図7C参照)。具体的には、絶縁層300が樹脂材から成る場合、ディップ法により絶縁層300を形成することができる。 Next, the insulating layer 300 is coated on the solid-state battery 100 so as to be in contact with the solid-state battery 100 (see Figure 7C). Specifically, if the insulating layer 300 is made of a resin material, the insulating layer 300 can be formed by a dipping method.
次に、基板200に接合し、絶縁層300と接するように絶縁層300を覆い、かつ溝部440を有する金属外装体400を供する(図7D、図7E)。 Next, a metal exterior body 400 is provided that is bonded to the substrate 200, covers the insulating layer 300 so as to be in contact with the insulating layer 300, and has a groove 440 (Figures 7D and 7E).
一例では、金属外装体400として、複数の金属外装体ユニット410、420、430等から構成されるものを用いる。図7Dは断面視での状態であるため、図示していないが、残り2つの金属外装体ユニットが供され得る(図1併せて参照)。 In one example, the metal exterior body 400 is made up of multiple metal exterior body units 410, 420, 430, etc. Figure 7D shows a cross-sectional view, so the remaining two metal exterior body units may be provided, although they are not shown (see also Figure 1).
以下、断面視での構成に基づき説明する。この場合、基板200の第1主面212であって、先に配置した絶縁層300で覆われた固体電池100の一方の外側に、第1金属外装体ユニット410を配置する。 The following description is based on the cross-sectional configuration. In this case, the first metal exterior unit 410 is placed on the first main surface 212 of the substrate 200, on one outside of the solid-state battery 100 covered with the previously placed insulating layer 300.
また、基板200の第1主面212であって、先に配置した絶縁層300で覆われた固体電池100の他方の外側に、第1金属外装体ユニット410と対向するように第3金属外装体ユニット430を配置する。また、図示していないが、他の2つの金属外装体ユニットを相互に対向するように配置する。 Furthermore, a third metal exterior unit 430 is placed on the first main surface 212 of the substrate 200, on the other outside of the solid-state battery 100 covered with the previously placed insulating layer 300, so as to face the first metal exterior unit 410. Furthermore, although not shown, two other metal exterior units are placed so as to face each other.
また、配置する第1金属外装体ユニット410と、第3金属外装体ユニット430と、図示していない他の2つの金属外装体ユニットとの間に、各ユニット410、430等に近接するように、絶縁層300上に第2金属外装体ユニット420を配置する。その後、第1金属外装体ユニット410と第2金属外装体ユニット420との界面、第2金属外装体ユニット420と第3金属外装体ユニット430との界面(図3併せて参照)、第1金属外装体ユニット410と基板200の第1主面212との界面、第3金属外装体ユニット430と基板200の第1主面212との界面、図示していない他の2つの金属外装体ユニットに基づく界面に対して、外部からレーザー等照射して、各界面を部分的に溶接して、溶接部480を形成し、それによって各部材同士を部分的に接合させる。かかる接合箇所のそれぞれに、溝部440を形成することができる。 Furthermore, a second metal exterior body unit 420 is placed on the insulating layer 300 between the first metal exterior body unit 410, the third metal exterior body unit 430, and two other metal exterior body units (not shown) so as to be adjacent to each of the units 410, 430, etc. Thereafter, a laser or the like is irradiated from the outside to the interface between the first metal exterior body unit 410 and the second metal exterior body unit 420, the interface between the second metal exterior body unit 420 and the third metal exterior body unit 430 (also see FIG. 3 ), the interface between the first metal exterior body unit 410 and the first main surface 212 of the substrate 200, the interface between the third metal exterior body unit 430 and the first main surface 212 of the substrate 200, and the interfaces based on the other two metal exterior body units (not shown), thereby partially welding each interface and forming welds 480, thereby partially joining the respective components together. A groove 440 can be formed in each of these joints.
かかる溝部440は、一例では外部からの溶接により形成するため、金属外装体400の内側面から延在するように複数構成され得る。また、上記手法では、溝部440は、基板200と金属外装体との界面および固体電池100の上面側に位置づけられ得る。さらに、上記手法では、複数の金属外装体ユニットから構成され得る金属外装体400がコーナー部分470を有し、断面視で溝部440をこのコーナー部分470に設けることができる。 In one example, such grooves 440 are formed by external welding, and therefore multiple grooves 440 can be configured to extend from the inner surface of the metal exterior body 400. Furthermore, with the above method, the grooves 440 can be positioned at the interface between the substrate 200 and the metal exterior body and on the top surface of the solid-state battery 100. Furthermore, with the above method, the metal exterior body 400, which can be made up of multiple metal exterior body units, has corner portions 470, and the grooves 440 can be provided in these corner portions 470 in a cross-sectional view.
なお、溝部440の形成態様としては、上記態様に限定されることなく、切削工具等を用いて、任意の金属外装体ユニットまたは単一の金属外装体400の所定箇所に対して切削加工を予め施し、切削加工後に、各金属外装体ユニットを組み合わせて、金属外装体400を構成してもよい。単一の金属外装体400を用いる場合、プレート状の金属外装体部材の複数個所を屈曲または湾曲させて、溝部440付きの外装体400を形成してもよい。 Note that the manner in which the grooves 440 are formed is not limited to the above-described manner, and cutting may be performed in advance on predetermined locations of any metal exterior body unit or a single metal exterior body 400 using a cutting tool or the like, and after cutting, the metal exterior body 400 may be constructed by combining the metal exterior body units. When a single metal exterior body 400 is used, the plate-shaped metal exterior body member may be bent or curved at multiple locations to form an exterior body 400 with grooves 440.
以上のような工程を経ることによって、本開示の第1実施形態にかかる固体電池パッケージ1000を製造することができる。 By going through the above steps, the solid-state battery package 1000 according to the first embodiment of the present disclosure can be manufactured.
<第2~第4実施形態>
第2~第4実施形態に係る固体電池パッケージは、第1実施形態に係る固体電池パッケージ1000に比べ、固体電池100の上面側に配置される溝部441の向きが異なる点で相違する。以下、記載の重複を避けるためこの相違する構成を主として説明する。
Second to Fourth Embodiments
The solid-state battery packages according to the second to fourth embodiments differ from the solid-state battery package 1000 according to the first embodiment in that the orientation of the groove portion 441 arranged on the upper surface side of the solid-state battery 100 is different. In the following, to avoid duplication, this different configuration will be mainly described.
図4は、本開示の第2実施形態に係る固体電池パッケージの構成を模式的に示した断面図である。第2実施形態では、断面視で、固体電池100の上面側に設けられた溝部441Aの深さ方向が基板200の主面212、214に対して水平方向に延在する。 FIG. 4 is a cross-sectional view schematically illustrating the configuration of a solid-state battery package according to a second embodiment of the present disclosure. In the second embodiment, in cross-sectional view, the depth direction of the groove portion 441A provided on the upper surface side of the solid-state battery 100 extends horizontally relative to the main surfaces 212, 214 of the substrate 200.
かかる水平方向の配置においても、第1実施形態と同様に、溝部441Aの配置により、溝部441Aに形成される内部の局所空間(クリアランスに対応)の存在により、局所空間がない場合と比べて、金属外装体400Aの溝部の局所空間にて応力が連続して伝わることを抑制できる。これにより、上記応力が金属外装体400Aの内部および基板200側へと伝わることを抑制でき、かかる応力の緩和が可能となる。その結果、固体電池100の構成要素(基板200、金属外装体400A等)の損傷を好適に回避可能となる。 Even in this horizontal arrangement, as in the first embodiment, the arrangement of the groove 441A allows the presence of an internal local space (corresponding to clearance) formed in the groove 441A to prevent stress from being continuously transmitted in the local space of the groove in the metal exterior body 400A compared to when there is no local space. This prevents the stress from being transmitted to the interior of the metal exterior body 400A and to the substrate 200 side, making it possible to alleviate such stress. As a result, damage to the components of the solid state battery 100 (substrate 200, metal exterior body 400A, etc.) can be preferably avoided.
図5は、本開示の第3実施形態に係る固体電池パッケージの構成を模式的に示した断面図である。第3実施形態では、断面視で、固体電池100の上面側に設けられた溝部441Bの深さ方向が基板200の主面212、214に対して斜め方向に延在する。 FIG. 5 is a cross-sectional view schematically illustrating the configuration of a solid-state battery package according to a third embodiment of the present disclosure. In the third embodiment, the depth direction of the groove 441B provided on the upper surface of the solid-state battery 100 extends obliquely relative to the main surfaces 212, 214 of the substrate 200 in a cross-sectional view.
かかる斜め方向の配置では、第1および第2実施形態と比べて、電池の膨張収縮に起因して生じ得る水平方向と垂直方向の両方向の応力が、金属外装体400Bの溝部の局所空間にて応力が連続して伝わることをより好適に抑制できる。これにより、上記応力が金属外装体400Bの内部および基板200側へと伝わることをより好適に抑制でき、かかる応力をより緩和させることが可能となる。その結果、固体電池100の構成要素(基板200、金属外装体400B等)の損傷をより好適に回避可能となる。 Compared to the first and second embodiments, this diagonal arrangement more effectively prevents both horizontal and vertical stresses that may arise due to the expansion and contraction of the battery from being continuously transmitted in the local space of the groove in the metal exterior body 400B. This more effectively prevents the above-mentioned stresses from being transmitted to the interior of the metal exterior body 400B and to the substrate 200 side, making it possible to further mitigate such stresses. As a result, damage to the components of the solid-state battery 100 (substrate 200, metal exterior body 400B, etc.) can be more effectively avoided.
図6は、本開示の第4実施形態に係る固体電池パッケージの構成を模式的に示した断面図である。第4実施形態では、断面視で、固体電池100の上面側に設けられた溝部441Cの深さ方向が基板200の主面212、214に対して垂直方向に延在し、垂直方向に延在する溝部441Cと固体電池100の上面とが対向する。 FIG. 6 is a cross-sectional view schematically illustrating the configuration of a solid-state battery package according to a fourth embodiment of the present disclosure. In the fourth embodiment, in a cross-sectional view, the depth direction of the groove 441C provided on the upper surface of the solid-state battery 100 extends perpendicularly to the main surfaces 212, 214 of the substrate 200, and the vertically extending groove 441C faces the upper surface of the solid-state battery 100.
かかる垂直方向の配置では、第1~第3実施形態と比べて、既述の金属外装体ユニット410の数を低減させることができる。これにより、第1~第3実施形態と比べて、相互に隣り合う金属外装体ユニットの界面での接合箇所の数を低減させることができる。以上により、接合に要する負担を軽減することができ、結果として、固体電池パッケージの製造効率を向上させることが可能となる。 Such a vertical arrangement allows for a reduction in the number of metal exterior units 410 described above compared to the first to third embodiments. This allows for a reduction in the number of joining points at the interfaces between adjacent metal exterior units compared to the first to third embodiments. As a result, the burden required for joining can be reduced, and as a result, the manufacturing efficiency of solid-state battery packages can be improved.
本開示に係る固体電池パッケージの態様は、以下の通りである。
<1>
基板と、
前記基板上に設けられた固体電池と、
前記固体電池と接するように前記固体電池を覆う絶縁層と、
前記絶縁層と接するように前記絶縁層を覆い、かつ前記基板と接合された金属外装体と
を備え、
前記金属外装体が溝部を有する、固体電池パッケージ。
<2>
前記溝部が、前記金属外装体の内側面から延在する、<1>に記載の固体電池パッケージ。
<3>
前記溝部が複数設けられる、<1>又は<2>に記載の固体電池パッケージ。
<4>
前記金属外装体が複数の金属外装体ユニットから構成され、隣り合う前記金属外装体ユニット同士と、金属外装体ユニットと前記基板とが相互に部分的に接合されている、<1>~<3>のいずれかに記載の固体電池パッケージ。
<5>
隣り合う前記金属外装体ユニットの部分接合箇所および前記金属外装体ユニットと前記基板との接合箇所に、前記溝部が供される、<4>に記載の固体電池パッケージ。
<6>
前記金属外装体が前記固体電池の上面側に設けられた溝部を含む、<1>~<5>のいずれかに記載の固体電池パッケージ。
<7>
断面視で、前記金属外装体がコーナー部分を有し、前記溝部が前記コーナー部分に設けられる、<6>に記載の固体電池パッケージ。
<8>
断面視で、前記固体電池の上面側に設けられた前記溝部の深さ方向が前記基板の主面に対して水平方向に延在する、<7>に記載の固体電池パッケージ。
<9>
断面視で、前記固体電池の上面側に設けられた前記溝部の深さ方向が前記基板の主面に対して斜め方向に延在する、<7>に記載の固体電池パッケージ。
<10>
断面視で、前記固体電池の上面側に設けられた前記溝部の深さ方向が前記基板の主面に対して垂直方向に延在し、前記垂直方向に延在する前記溝部と前記固体電池の上面とが対向する、<6>に記載の固体電池パッケージ。
<11>
前記溝部が前記金属外装体の厚みの30%以上50%以下の深さを有する、<1>~<10>のいずれかに記載の固体電池パッケージ。
<12>
前記溝部の深さ寸法が前記溝部の幅寸法よりも大きい、<1>~<11>のいずれかに記載の固体電池パッケージ。
<13>
前記溝部の奥行長さが、前記固体電池の奥行長さの3分の1以上である、<1>~<12>のいずれかに記載の固体電池パッケージ。
<14>
前記金属外装体が前記基板と部分的に接合される、<1>~<13>のいずれかに記載の固体電池パッケージ。
<15>
基板を準備する工程と、
前記基板上に固体電池を実装する工程と、
前記固体電池と接するように前記固体電池に絶縁層を被覆する工程と、
前記基板に接合し、前記絶縁層と接するように前記絶縁層を覆い、かつ溝部を有する金属外装体を供する工程と
を含む、固体電池パッケージの製造方法。
<16>
前記金属外装体が複数の金属外装体ユニットから構成され、
隣り合う金属外装体ユニットを部分的に接合して、前記溝部を形成する、<15>に記載の固体電池パッケージの製造方法。
<17>
前記隣り合う金属外装体ユニットの部分的な接合と、前記基板への前記金属外装体の接合とを溶接により実施する、<16>に記載の固体電池パッケージの製造方法。
<18>
前記金属外装体の内側面から延在する前記溝部付きの前記金属外装体を供する、<15>~<17>のいずれかに記載の固体電池パッケージの製造方法。
<19>
前記溝部を複数設ける、<15>~<18>のいずれかに記載の固体電池パッケージの製造方法。
<20>
前記溝部が前記基板との界面および前記固体電池の上面側に位置するように、前記金属外装体を供する、<15>~<19>のいずれかに記載の固体電池パッケージの製造方法。
<21>
前記金属外装体がコーナー部分を有し、断面視で前記溝部を前記コーナー部分に設ける、<15>~<20>のいずれかに記載の固体電池パッケージの製造方法。
Aspects of the solid-state battery package according to the present disclosure are as follows.
<1>
A substrate;
a solid-state battery provided on the substrate;
an insulating layer covering the solid-state battery so as to be in contact with the solid-state battery;
a metal exterior body that covers the insulating layer so as to be in contact with the insulating layer and is joined to the substrate;
The solid-state battery package has a groove in the metal exterior body.
<2>
The solid-state battery package according to <1>, wherein the groove portion extends from an inner surface of the metal exterior body.
<3>
The solid-state battery package according to <1> or <2>, wherein a plurality of the grooves are provided.
<4>
<4> The solid-state battery package according to any one of <1> to <3>, wherein the metal exterior body is composed of a plurality of metal exterior body units, and adjacent metal exterior body units are partially bonded to each other, and a metal exterior body unit is partially bonded to the substrate.
<5>
The solid-state battery package according to <4>, wherein the grooves are provided at partial joints between adjacent metal exterior units and at joints between the metal exterior unit and the substrate.
<6>
<5> The solid-state battery package according to any one of <1> to <5>, wherein the metal exterior body includes a groove provided on an upper surface side of the solid-state battery.
<7>
The solid-state battery package according to <6>, wherein the metal exterior body has a corner portion in a cross-sectional view, and the groove portion is provided in the corner portion.
<8>
The solid-state battery package according to <7>, wherein, in a cross-sectional view, a depth direction of the groove provided on the upper surface side of the solid-state battery extends horizontally with respect to the main surface of the substrate.
<9>
The solid-state battery package according to <7>, wherein, in a cross-sectional view, a depth direction of the groove provided on the upper surface side of the solid-state battery extends in a direction oblique to the main surface of the substrate.
<10>
The solid-state battery package according to <6>, wherein, in a cross-sectional view, a depth direction of the groove provided on the upper surface side of the solid-state battery extends in a direction perpendicular to the main surface of the substrate, and the groove extending in the perpendicular direction faces the upper surface of the solid-state battery.
<11>
The solid-state battery package according to any one of <1> to <10>, wherein the groove has a depth of 30% to 50% of the thickness of the metal exterior body.
<12>
The solid-state battery package according to any one of <1> to <11>, wherein the depth dimension of the groove is greater than the width dimension of the groove.
<13>
<13> The solid-state battery package according to any one of <1> to <12>, wherein the depth of the groove is at least one-third of the depth of the solid-state battery.
<14>
<14> The solid-state battery package according to any one of <1> to <13>, wherein the metal exterior body is partially joined to the substrate.
<15>
providing a substrate;
Mounting a solid-state battery on the substrate;
coating the solid-state battery with an insulating layer so as to be in contact with the solid-state battery;
providing a metal exterior body that is bonded to the substrate, covers the insulating layer so as to be in contact with the insulating layer, and has a groove.
<16>
the metal exterior body is composed of a plurality of metal exterior body units,
The method for manufacturing a solid-state battery package according to <15>, wherein the groove portion is formed by partially joining adjacent metal exterior body units.
<17>
The method for manufacturing a solid-state battery package according to <16>, wherein the adjacent metal exterior body units are partially joined and the metal exterior body is joined to the substrate by welding.
<18>
<18> The method for manufacturing a solid-state battery package according to any one of <15> to <17>, wherein the metal exterior body has the groove extending from an inner surface of the metal exterior body.
<19>
<19> The method for manufacturing a solid-state battery package according to any one of <15> to <18>, wherein a plurality of the grooves are provided.
<20>
<15> to <19>, wherein the metal exterior body is provided so that the groove portion is located at the interface with the substrate and on the upper surface side of the solid-state battery.
<21>
The method for manufacturing a solid-state battery package according to any one of <15> to <20>, wherein the metal exterior body has a corner portion, and the groove portion is provided in the corner portion in a cross-sectional view.
本開示に係る固体電池パッケージ電池は、典型的に電気エネルギーの利用が求められる用途に用いることができる。例えば、本開示に係る固体電池パッケージは、蓄電が想定される様々な分野に利用することができる。あくまでも例示にすぎないが、本開示の(二次)電池は、電気・電子機器などが使用される電気・情報・通信分野(例えば、携帯電話、スマートフォン、ノートパソコンおよびデジタルカメラ、活動量計、アームコンピューター、電子ペーパー、ウェアラブルデバイスなどや、RFIDタグ、カード型電子マネー、スマートウォッチなどの小型電子機などを含む電気・電子機器分野あるいはモバイル機器分野)、家庭・小型産業用途(例えば、電動工具、ゴルフカート、家庭用・介護用・産業用ロボットの分野)、大型産業用途(例えば、フォークリフト、エレベーター、湾港クレーンの分野)、交通システム分野(例えば、ハイブリッド車、電気自動車、バス、電車、電動アシスト自転車、電動二輪車などの分野)、電力系統用途(例えば、各種発電、ロードコンディショナー、スマートグリッド、一般家庭設置型蓄電システムなどの分野)、医療用途(イヤホン補聴器などの医療用機器分野)、医薬用途(服用管理システムなどの分野)、ならびに、IoT分野、宇宙・深海用途(例えば、宇宙探査機、潜水調査船などの分野)などに利用することができる。 The solid-state battery package battery according to the present disclosure can be used in applications that typically require the use of electrical energy. For example, the solid-state battery package according to the present disclosure can be used in a variety of fields where power storage is anticipated. By way of example only, the (secondary) battery of the present disclosure can be used in fields such as electricity, information, and communications where electrical and electronic devices are used (for example, electrical and electronic devices or mobile devices including mobile phones, smartphones, laptop computers, digital cameras, activity monitors, arm computers, electronic paper, wearable devices, and small electronic devices such as RFID tags, card-type electronic money, and smart watches), household and small industrial applications (for example, power tools, golf carts, and household, nursing care, and industrial robots), large industrial applications (for example, forklifts, elevators, and harbor cranes), transportation systems (for example, hybrid cars, electric cars, buses, trains, electrically assisted bicycles, and electric motorcycles), power system applications (for example, various power generation systems, road conditioners, smart grids, and general household power storage systems), medical applications (medical devices such as earphones and hearing aids), pharmaceutical applications (dose management systems), IoT, and space and deep-sea applications (for example, space probes and submersible research vessels).
1000,1000A,1000B,1000C 固体電池パッケージ
100 固体電池
110 固体電池積層体
112 正極層
114 負極層
116 固体電解質層
120 端面電極
200 基板
212 第1主面
214 第2主面
216 第1端面
218 第2端面
300 絶縁層
400,400A,400B,400C 外装体
410,410A,410B,410C 第1金属外装体ユニット
420,420A,420B,420C 第2金属外装体ユニット
430,430A,430B 第3金属外装体ユニット
REFERENCE SIGNS LIST 1000, 1000A, 1000B, 1000C Solid-state battery package 100 Solid-state battery 110 Solid-state battery stack 112 Positive electrode layer 114 Negative electrode layer 116 Solid electrolyte layer 120 End electrode 200 Substrate 212 First main surface 214 Second main surface 216 First end surface 218 Second end surface 300 Insulating layer 400, 400A, 400B, 400C Exterior body 410, 410A, 410B, 410C First metal exterior body unit 420, 420A, 420B, 420C Second metal exterior body unit 430, 430A, 430B Third metal exterior body unit
Claims (21)
前記基板上に設けられた固体電池と、
前記固体電池と接するように前記固体電池を覆う絶縁層と、
前記絶縁層と接するように前記絶縁層を覆い、かつ前記基板と接合された金属外装体と
を備え、
前記金属外装体が溝部を有する、固体電池パッケージ。 A substrate;
a solid-state battery provided on the substrate;
an insulating layer covering the solid-state battery so as to be in contact with the solid-state battery;
a metal exterior body that covers the insulating layer so as to be in contact with the insulating layer and is joined to the substrate;
The solid-state battery package has a groove in the metal exterior body.
前記基板上に固体電池を実装する工程と、
前記固体電池と接するように前記固体電池に絶縁層を被覆する工程と、
前記基板に接合し、前記絶縁層と接するように前記絶縁層を覆い、かつ溝部を有する金属外装体を供する工程と
を含む、固体電池パッケージの製造方法。 providing a substrate;
Mounting a solid-state battery on the substrate;
coating the solid-state battery with an insulating layer so as to be in contact with the solid-state battery;
providing a metal exterior body that is bonded to the substrate, covers the insulating layer so as to be in contact with the insulating layer, and has a groove.
隣り合う金属外装体ユニットを部分的に接合して、前記溝部を形成する、請求項15に記載の固体電池パッケージの製造方法。 the metal exterior body is composed of a plurality of metal exterior body units,
The method for manufacturing a solid-state battery package according to claim 15 , wherein the groove portion is formed by partially joining adjacent metal exterior units.
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| JP2024009586A (en) * | 2022-07-11 | 2024-01-23 | 株式会社村田製作所 | solid battery package |
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| JP2024009586A (en) * | 2022-07-11 | 2024-01-23 | 株式会社村田製作所 | solid battery package |
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