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WO2025204357A1 - Boot for constant velocity joint - Google Patents

Boot for constant velocity joint

Info

Publication number
WO2025204357A1
WO2025204357A1 PCT/JP2025/005987 JP2025005987W WO2025204357A1 WO 2025204357 A1 WO2025204357 A1 WO 2025204357A1 JP 2025005987 W JP2025005987 W JP 2025005987W WO 2025204357 A1 WO2025204357 A1 WO 2025204357A1
Authority
WO
WIPO (PCT)
Prior art keywords
diameter cylindrical
cylindrical portion
boot
thickness
constant velocity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2025/005987
Other languages
French (fr)
Japanese (ja)
Inventor
翔 竹下
美香 小原
裕志 村上
一輝 山崎
藤本 和貴
義博 野口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Keeper Co Ltd
Original Assignee
NTN Corp
Keeper Co Ltd
NTN Toyo Bearing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Corp, Keeper Co Ltd, NTN Toyo Bearing Co Ltd filed Critical NTN Corp
Publication of WO2025204357A1 publication Critical patent/WO2025204357A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/84Shrouds, e.g. casings, covers; Sealing means specially adapted therefor

Definitions

  • the present invention relates to a boot for a constant velocity universal joint that is attached as a sealing member to a constant velocity universal joint incorporated into the power transmission mechanism of an automobile or various industrial machines.
  • automobiles equipped with a drive source such as an engine or electric motor mounted on the chassis are equipped with a power transmission device for transmitting the output of the drive source to the drive wheels.
  • a power transmission device for transmitting the output of the drive source to the drive wheels.
  • An example of this type of power transmission device is a drive shaft equipped with a fixed constant velocity universal joint that allows only angular displacement of the two connected shafts, a sliding constant velocity universal joint that allows angular and axial displacement of the two connected shafts, and a shaft member that connects the inner joint members of the two constant velocity universal joints, which are spaced apart in the width direction of the automobile, so that torque can be transmitted.
  • the shaft member is also called an "intermediate shaft” or "power transmission shaft.”
  • a cylindrical boot (constant velocity universal joint boot) that functions as a sealing member is provided between the shaft member and the outer joint member of each constant velocity universal joint.
  • a large-diameter cylindrical portion and a small-diameter cylindrical portion are provided at one and the other axial ends of the boot, respectively; the large-diameter cylindrical portion is attached to the outer joint member, and the small-diameter cylindrical portion is attached to the shaft member. This prevents the lubricant filled inside the joint from leaking out and foreign matter from entering the joint.
  • a section (elastic portion) is provided between the large-diameter cylindrical portion and the small-diameter cylindrical portion of the boot, which elastically deforms in response to the relative displacement of the outer joint member and the inner joint member (or the shaft member connected to them).
  • This elastic portion can be bellows-shaped or non-bellows-shaped, with the latter example described in Patent Document 1 below being well-known.
  • the boot in Patent Document 1 is formed entirely from a flexible material (elastic material) such as resin or rubber, and the elastic portion has a generally J-shaped cross section with a single arc-shaped valley (folded portion) in a free state.
  • This elastic portion is connected to the large-diameter cylindrical portion via a connecting portion (referred to as the "boot shoulder portion” in Patent Document 1), and the connecting portion is provided with multiple axially extending reinforcing ribs spaced circumferentially. This increases the rigidity (strength) of the connecting portion and prevents the elastic portion from expanding and deforming due to the centrifugal force generated when the constant velocity universal joint rotates, thereby stably fulfilling the sealing function required of the boot.
  • the boot in Patent Document 1 which is formed entirely from a flexible material, has the advantage of being less expensive than boots in which the portions corresponding to the connecting portion and large-diameter cylindrical portion are constructed from metallic tubular (annular) members.
  • the main object of the present invention is to provide a boot for a constant velocity universal joint that has a simple structure yet can effectively prevent bending of the constant velocity universal joint due to the weight of the shaft member connected to the inner joint member, thereby contributing to the simplification and efficiency of the transportation and handling of constant velocity universal joints and the assembly work into vehicles.
  • the boot for a constant velocity universal joint comprises: a large-diameter cylindrical portion attached to an outer joint member of the constant velocity universal joint; a small-diameter cylindrical portion attached to a shaft member that rotates together with the inner joint member of the constant velocity universal joint; an elastic portion having one arc-shaped valley portion and extending from the small-diameter cylindrical portion toward the large-diameter cylindrical portion; and a connecting portion connecting the large-diameter cylindrical portion and the elastic portion, which are integrally molded from a flexible material;
  • the outer joint member and the shaft member undergo elastic deformation in response to the relative angular displacement between them.
  • the connection portion is formed to be thicker than the elastic portion.
  • the ratio ⁇ 1 may satisfy the following relational expression (3), which is a partial modification of the relational expression (1), and when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio ⁇ 1 may satisfy the following relational expression (4), which is a partial modification of the relational expression (2).
  • the ratio ⁇ 1 may satisfy the following relational expression (5), which is a partial modification of the relational expression (1), and when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio ⁇ 1 may satisfy the following relational expression (6), which is a partial modification of the relational expression (2).
  • the present invention provides a boot for a constant velocity universal joint that has a simple structure but is capable of preventing bending of the constant velocity universal joint due to the weight of the shaft member connected to the inner joint member, and further preventing the elastic portion from becoming jammed due to this.
  • a boot can contribute to simplifying and streamlining the transportation and handling of constant velocity universal joints and the assembly work into vehicles.
  • FIG. 1 is a longitudinal sectional view of a power transmission device including, as a component, a constant velocity universal joint to which a boot for a constant velocity universal joint according to a first embodiment of the present invention is attached.
  • 2 is a diagram showing a state in which the fixed type constant velocity universal joint shown in FIG. 1 has an operating angle.
  • FIG. FIG. 2 is a vertical cross-sectional view of the boot shown in FIG. 1 in a free state.
  • FIG. 10 is a scatter diagram showing the analysis results of the numerical analysis carried out in the process of completing the boot according to the first embodiment, the scatter diagram showing the analysis results for the first joint model.
  • FIG. 10 is a scatter plot showing the analysis results for the second joint model.
  • FIG. 10 is a scatter plot showing the analysis results for the third joint model.
  • FIG. 10 is a scatter plot showing the analysis results for the fourth joint model.
  • FIG. 10 is a scatter plot showing the analysis results for the fifth joint model.
  • FIG. 9 is a scatter diagram created based on FIGS. 4 to 8 to show the relationship between the thickness of the annular portion of the boot according to the first embodiment and the ratio ⁇ 1.
  • FIG. 10 is a diagram showing the results of an analysis that confirmed the effect of the inclination angle of the tapered portion of the boot on the elongation strain of the elastic portion of the boot.
  • FIG. 10 is a longitudinal sectional view of a boot according to a second embodiment of the present invention in a free state.
  • FIG. 10 is a scatter diagram showing the analysis results of the numerical analysis carried out in the process of completing the boot according to the second embodiment, and is a diagram showing the analysis results for the sixth joint model.
  • FIG. 10 is a diagram showing an analysis result for a seventh joint model.
  • FIG. 10 is a diagram showing an analysis result for an eighth joint model.
  • FIG. 15 is a scatter diagram created based on FIGS. 12 to 14 to show the relationship between the thickness of the annular portion of the boot according to the second embodiment and the ratio ⁇ 2.
  • FIG. 1 shows a longitudinal cross-sectional view of a power transmission device including a fixed constant velocity universal joint fitted with a boot for a constant velocity universal joint (hereinafter simply referred to as "boot") according to the first embodiment of the present invention
  • FIG. 2 shows the fixed constant velocity universal joint shown in FIG. 1 at an operating angle.
  • the power transmission device shown in FIG. 1 is a drive shaft (rear wheel drive shaft) 1 that is arranged on the chassis of an automobile along the vehicle width direction and transmits torque output from a drive source such as an engine or electric motor to wheels (particularly the rear wheels).
  • This drive shaft 1 comprises a sliding constant velocity universal joint 10 arranged on the drive source side (inboard side), a fixed constant velocity universal joint 20 arranged on the wheel side (outboard side), and a shaft member 2 connected to the inner joint members of both constant velocity universal joints 10, 20 so as to be able to transmit torque (rotate integrally).
  • the terms "axial direction,” “radial direction,” and “circumferential direction” used in the following description refer to the direction parallel to the axis O of the shaft member 2, and the radial direction and circumferential direction of a circle centered on the central axis O, respectively.
  • the sliding type constant velocity universal joint 10 shown in the figure is a so-called double offset type, and includes an outer joint member 11 having a bottomed cylindrical cup portion 12 and a plurality of linear outer track grooves 13 formed on the cylindrical inner diameter surface of the cup portion 12; an inner joint member 14 having a plurality of linear inner track grooves 15 formed on the convex spherical outer diameter surface and one end of a shaft member 2 spline-fitted into a shaft hole; a plurality of balls 16 interposed between the paired track grooves 13, 15 to transmit torque between the two joint members 11, 14; and a cage 17 that holds the balls 16 at intervals in the circumferential direction.
  • other well-known types of sliding type constant velocity universal joints such as a tripod type or cross groove type, may be used for this sliding type constant velocity universal joint 10.
  • a resin boot 3 is provided between the outer joint member 11 and the shaft member 2. It is molded into a cylindrical shape from a resin material whose main ingredient is a thermoplastic elastomer and functions as a sealing member.
  • This boot 3 integrally comprises a large-diameter cylindrical portion 4 attached to the cup portion 12 of the outer joint member 11, a small-diameter cylindrical portion 5 attached to the shaft member 2, and a bellows portion 6 which is provided axially between the cylindrical portions 4, 5 and serves as an elastic portion that elastically deforms in response to relative angular and/or axial displacement between the outer joint member 11 and the inner joint member 14 (or the shaft member 2 connected thereto).
  • the large-diameter cylindrical portion 4 of the boot 3 is attached to the cup portion 12 of the outer joint member 11 by fastening its outer peripheral surface with a boot band 7A, and the small-diameter cylindrical portion 5 of the boot 3 is attached to the shaft member 2 by fastening its outer peripheral surface with a boot band 7B. Attaching the boot 3 to the outer joint member 11 and the shaft member 2 in the above manner minimizes leakage of the lubricant filled in the internal space of the cup portion 12 (inside the joint) and prevents foreign matter from entering the inside of the joint.
  • the fixed type constant velocity universal joint 20, also shown in Figure 2 is a so-called Birrfield type and includes an outer joint member 21 having a cup-shaped mouth portion 22 with a plurality of outer track grooves 23 formed on the concave spherical inner diameter surface of the mouth portion 22, an inner joint member 24 having a plurality of inner track grooves 25 formed on the convex spherical outer diameter surface and having the other end of the shaft member 2 spline-fitted into the shaft hole, a plurality of balls 26 interposed between the paired track grooves 23, 25 to transmit torque between the two joint members 21, 24, and a cage 27 that holds the plurality of balls 26 at intervals in the circumferential direction.
  • Other types of fixed type constant velocity universal joints such as an undercut-free type, may also be used for this fixed type constant velocity universal joint 20.
  • a cylindrical boot 30 is provided between the outer joint member 21 and the shaft member 2. Like the boot 3 described above, it is molded from a resin material whose main ingredient is a thermoplastic elastomer and functions as a sealing member.
  • This boot 30 is integrally formed with a large-diameter cylindrical portion 31 attached to the mouth portion 22 of the outer joint member 21, a small-diameter cylindrical portion 32 attached to the shaft member 2, an elastic portion 33 provided between the two cylindrical portions 31, 32 and elastically deforms in response to relative angular displacement between the outer joint member 21 and the inner joint member 24 (the shaft member 2 connected thereto), and a connecting portion 34 connecting the elastic portion 33 to the large-diameter cylindrical portion 31.
  • the large-diameter cylindrical portion 31 of the boot 30 is attached to the outer joint member 21 (mouth portion 22) by fastening its outer peripheral surface with a boot band 8A, and the small-diameter cylindrical portion 32 of the boot 30 is attached to the shaft member 2 by fastening its outer peripheral surface with a boot band 8B. Attaching the boot 30 to the outer joint member 21 and shaft member 2 in the above manner minimizes leakage of the lubricant filled in the internal space of the mouth portion 22 (inside the joint) and prevents foreign matter from entering the inside of the joint.
  • Thermoplastic elastomers that can be used to mold the boots 3, 30 described above include polystyrene-based (TPS), polyvinyl chloride-based (TPVC), polyurethane-based (TPU), polyester-based (TPEE), and polyamide-based (TPA). Only one type may be selected and used, or multiple types may be mixed and used.
  • the boots 3, 30 can also be molded using flexible materials other than the resin materials listed above, such as rubber materials.
  • the boots 3, 30 can be molded using methods such as injection molding, blow molding, and extrusion molding. The optimal molding method is selected depending on the shape, etc., but injection molding is preferred as the molding method for the boots 30 of this embodiment.
  • thermoplastic elastomer with an ISO 48-4 Shore D hardness of 35 or more and 60 or less for the boot 30 attached to the fixed constant velocity universal joint 20.
  • Shore D hardness is 35 or less, the rigidity of the boot 30 itself is insufficient, making the elastic portion 33 more likely to come into contact with the outer joint member 21 when the fixed constant velocity universal joint 30 forms a working angle, and this contact could result in damage to the elastic portion 33.
  • Shore D hardness is greater than 60, the fatigue strength of the boot 30 itself is insufficient, increasing the likelihood of early damage when the fixed constant velocity universal joint 30 rotates while forming a working angle.
  • the boot 30 of this embodiment is characterized by the elastic portion 33 and the connecting portion 34.
  • the characteristic configuration employed in the boot 30 of this embodiment will be explained in detail below, with reference to the longitudinal cross-sectional view of the boot 30 in its free state (a state in which each part is not subjected to any stress) shown in Figure 3.
  • the elastic portion 33 of the boot 30 in its free state has a generally J-shaped cross section, integrally comprising a cylindrical portion extending from the small-diameter cylindrical portion 32 toward the large-diameter cylindrical portion 31 and one arc-shaped valley portion 33a.
  • the thickness t of this elastic portion 33 is generally constant throughout the entire elastic portion 33 and can be set to a value that combines flexible deformation behavior with desired durability.
  • the thickness t is preferably set to 2 mm or less, and the ratio of the thickness x of the annular portion 35 and the thickness y of the tapered portion 36, both of which are described below, is preferably set to a value within the range of 0.3 to 0.7 (0.3x ⁇ t ⁇ 0.7x and 0.3y ⁇ t ⁇ 0.7y).
  • the connecting portion 34 of the boot 30 is composed of a flange-shaped annular portion 35 extending radially outward from the end of the elastic portion 33 on the large-diameter cylindrical portion 31 side, and a tapered portion 36 that connects this annular portion 35 (the outer diameter end) to the large-diameter cylindrical portion 31 and gradually widens in diameter from the annular portion 35 side toward the large-diameter cylindrical portion 31 side.
  • the outer diameter surface of the tapered portion 36 is formed into a conical surface with no radial irregularities, and the inner diameter surface of the tapered portion 36 is provided with an annular protrusion 37 that can axially engage with the open end surface of the mouth portion 22 of the outer joint member 21.
  • This annular protrusion 37 makes it possible to easily and accurately position the large-diameter cylindrical portion 31 in the axial direction relative to the mouth portion 22 of the outer joint member 21.
  • the inclination angle ⁇ of the tapered portion 36 relative to the axial direction (here, the angle the outer diameter surface of the tapered portion 36 makes relative to the axial direction) is set primarily taking into consideration the rate of increase in strain (elongation strain) generated in the tapered portion 36 when a bending moment acts on the boot 30 due to relative angular displacement between the two coupling parts 21, 24 and the size of the boot 30, and is preferably set to between 20° and 30° (20° ⁇ 30°).
  • the results shown in Figure 10 are the result of a numerical analysis performed using a model of a constant velocity universal joint 20 equipped with a resin boot 30 with an outer diameter of ⁇ 87.5 mm for the mouth portion 22 of the outer joint member 21, the outer diameter of the large diameter cylindrical portion 31: ⁇ 89.5 mm, the outer diameter of the small diameter cylindrical portion 32: ⁇ 33.7 mm, the thickness x of the annular portion 35: 3 mm, the thickness y of the tapered portion 36: 2 mm, and the thickness t of the elastic portion 33: 1.2 mm.
  • the connecting portion 34 (the annular portion 35 and tapered portion 36 that constitute it) is thicker than the elastic portion 33, increasing its rigidity, so that even if a moment load (bending moment) acts on the boot 30 and elastically deforms the elastic portion 33 as a result of the shaft member 2 connected to the inner joint member 24 being angularly displaced relative to the outer joint member 21 due to its own weight or other factors, the elastic portion 33 can be maintained in a non-contact state with the mouth portion 22 of the outer joint member 21 against this moment load (to prevent the elastic portion 33 from becoming pinched between the shaft member 2 and the mouth portion 22 and being damaged).
  • the thickness x of the annular portion 35 is set to 2 mm or more.
  • the thickness x of the annular portion 35 is set to 4 mm or less. In other words, the thickness x of the annular portion 35 is set within the range of 2 mm to 4 mm (2 mm ⁇ x ⁇ 4 mm).
  • the upper limit is set to 4 mm, just like the thickness x of the annular portion 35.
  • the thickness x of the annular portion 35 and the thickness y of the tapered portion 36 are set to satisfy the relationship described below, which the inventors discovered through numerical analysis as a confirmation test. First, the analysis procedure will be explained. Note that the temperature conditions during the analysis were room temperature.
  • Step 1 A plurality of boot 30 models (boot models) were created in which the wall thickness x of the annular portion 35 was varied within the above-mentioned range of 2 to 4 mm.
  • a first boot model was created in which the wall thickness x of the annular portion 35 was 2.0 mm
  • a second boot model was created in which x was 2.5 mm
  • a third boot model was created in which x was 3.0 mm
  • a fourth boot model was created in which x was 3.5 mm
  • a fifth boot model was created in which x was 4.0 mm.
  • the outer diameter of the large-diameter cylindrical portion 31 was ⁇ 89.5 mm, and the outer diameter of the small-diameter cylindrical portion 32 was ⁇ 33.7 mm.
  • the angular displacement of each joint model will be considered with reference to FIGS.
  • the first joint model when the thickness y of the tapered portion 36 is changed so that the ratio ⁇ 1 is between 0.4 and 1.5, the tendency of change in the amount of angular displacement changes based on the ratio ⁇ 1:0.81, regardless of the magnitude of the bending moment applied to the model ( FIG. 4 ).
  • the second joint model when the thickness y of the tapered portion 36 is changed so that the ratio ⁇ 1 is between 0.4 and 1.2, the tendency of change in the amount of angular displacement changes based on the ratio ⁇ 1:0.73, regardless of the magnitude of the bending moment applied to the model ( FIG. 5 ).

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Devices (AREA)
  • Diaphragms And Bellows (AREA)

Abstract

Provided is a boot 30 for a constant velocity joint in which a large diameter cylindrical part 31, a small diameter cylindrical part 32, an elastic part 33 that has one valley section 33a curved in an arc shape and that extends from the small diameter cylindrical part 32 toward the large diameter cylindrical part 31, and a connection part 34 connecting the large diameter cylindrical part 31 and the elastic part 33 are integrally molded with a flexible material, and the elastic part 33 is elastically deformed following a relative angular displacement of two joint members 21, 24, wherein the connection part 34 is formed thicker than the elastic part 33.

Description

等速自在継手用ブーツBoots for constant velocity universal joints

 本発明は、自動車や各種産業機械の動力伝達機構に組み込まれる等速自在継手に対してシール部材として取り付けられる等速自在継手用ブーツに関する。 The present invention relates to a boot for a constant velocity universal joint that is attached as a sealing member to a constant velocity universal joint incorporated into the power transmission mechanism of an automobile or various industrial machines.

 例えば、車台上にエンジンや電動モータなどの駆動源を搭載した自動車は、駆動源の出力を駆動車輪に伝達するための動力伝達装置を備える。この種の動力伝達装置としては、例えば、連結した二軸の角度変位のみを許容する固定式等速自在継手と、連結した二軸の角度変位及び軸方向変位を許容する摺動式等速自在継手と、自動車の車幅方向に間隔を空けて配置された上記2つの等速自在継手の内側継手部材同士をトルク伝達可能に連結する軸部材とを備えたドライブシャフトがある。上記軸部材は「中間シャフト」や「動力伝達シャフト」などとも称される。 For example, automobiles equipped with a drive source such as an engine or electric motor mounted on the chassis are equipped with a power transmission device for transmitting the output of the drive source to the drive wheels. An example of this type of power transmission device is a drive shaft equipped with a fixed constant velocity universal joint that allows only angular displacement of the two connected shafts, a sliding constant velocity universal joint that allows angular and axial displacement of the two connected shafts, and a shaft member that connects the inner joint members of the two constant velocity universal joints, which are spaced apart in the width direction of the automobile, so that torque can be transmitted. The shaft member is also called an "intermediate shaft" or "power transmission shaft."

 上記のドライブシャフトにおいて、軸部材と各等速自在継手の外側継手部材との間には、シール部材として機能する筒状のブーツ(等速自在継手用ブーツ)がそれぞれ設けられる。ブーツの軸方向一方側及び他方側の端部には大径筒部及び小径筒部がそれぞれ設けられており、大径筒部は外側継手部材に取り付けられ、小径筒部は軸部材に取り付けられる。これにより、継手内部に充填された潤滑剤の外部漏洩や継手内部への異物侵入が防止される。 In the above-mentioned drive shaft, a cylindrical boot (constant velocity universal joint boot) that functions as a sealing member is provided between the shaft member and the outer joint member of each constant velocity universal joint. A large-diameter cylindrical portion and a small-diameter cylindrical portion are provided at one and the other axial ends of the boot, respectively; the large-diameter cylindrical portion is attached to the outer joint member, and the small-diameter cylindrical portion is attached to the shaft member. This prevents the lubricant filled inside the joint from leaking out and foreign matter from entering the joint.

 ブーツの大径筒部と小径筒部の間には、外側継手部材と内側継手部材(に連結された軸部材)の相対変位に追従して弾性変形する部位(弾性部)が設けられている。この弾性部としては、蛇腹形状をなすものと、非蛇腹形状をなすものとがあり、後者の一例として下記の特許文献1に記載されたものが公知である。 A section (elastic portion) is provided between the large-diameter cylindrical portion and the small-diameter cylindrical portion of the boot, which elastically deforms in response to the relative displacement of the outer joint member and the inner joint member (or the shaft member connected to them). This elastic portion can be bellows-shaped or non-bellows-shaped, with the latter example described in Patent Document 1 below being well-known.

 特許文献1のブーツは、その全体を樹脂又はゴム等の可撓性材料(弾性材料)で形成したものであり、弾性部は、自由状態では円弧状に湾曲した1つの谷部(折り返し部)を有する断面略J字状に形成されている。この弾性部は、接続部(特許文献1では「ブーツ肩部」)を介して大径筒部と接続されており、上記接続部には、軸方向に延びる複数の補強用リブが周方向に間隔を空けて設けられている。これにより、接続部の剛性(強度)を高め、等速自在継手の回転時の遠心力の影響により弾性部が膨張変形するのを抑制することができるので、ブーツに求められるシール機能を安定して発揮できる、としている。また、全体を可撓性材料で形成した特許文献1のブーツは、上記接続部及び大径筒部に相当する部分が金属製の筒状(環状)部材で構成されたタイプのブーツよりも安価であるという利点がある。 The boot in Patent Document 1 is formed entirely from a flexible material (elastic material) such as resin or rubber, and the elastic portion has a generally J-shaped cross section with a single arc-shaped valley (folded portion) in a free state. This elastic portion is connected to the large-diameter cylindrical portion via a connecting portion (referred to as the "boot shoulder portion" in Patent Document 1), and the connecting portion is provided with multiple axially extending reinforcing ribs spaced circumferentially. This increases the rigidity (strength) of the connecting portion and prevents the elastic portion from expanding and deforming due to the centrifugal force generated when the constant velocity universal joint rotates, thereby stably fulfilling the sealing function required of the boot. Furthermore, the boot in Patent Document 1, which is formed entirely from a flexible material, has the advantage of being less expensive than boots in which the portions corresponding to the connecting portion and large-diameter cylindrical portion are constructed from metallic tubular (annular) members.

特開平11-190358号公報Japanese Unexamined Patent Publication No. 11-190358

 ところで、等速自在継手は、ブーツの弾性部を膨張変形させるほどの大きな遠心力が生じる高速の回転伝達用途で使用される場合と、ブーツの弾性部が膨張変形しない程度の小さな遠心力しか生じない比較的低速の回転伝達用途で使用される場合とがあり、特に後者の場合、特許文献1で採用されているブーツ形状の複雑化や高コスト化を招来する剛性(強度)向上対策を採る必要性は小さいと考えられる。但し、等速自在継手(を含むドライブシャフト)の輸送・運搬時や取付対象への取付時には、軸部材の自重(に起因する曲げモーメント)によって等速自在継手が折れ曲がる(両継手部材が相対的に角度変位する)場合がある。このとき、ブーツの剛性が不十分であると、ブーツの弾性部が外側継手部材と軸部材の間に挟まれて(噛み込まれて)損傷するおそれがある。 Incidentally, constant velocity universal joints are sometimes used in high-speed rotation transmission applications where a large centrifugal force is generated that causes the elastic portion of the boot to expand and deform, and sometimes used in relatively low-speed rotation transmission applications where only a small centrifugal force is generated that does not cause the elastic portion of the boot to expand and deform. In the latter case in particular, there is thought to be little need to take the rigidity (strength) improvement measures adopted in Patent Document 1, which lead to a more complex boot shape and higher costs. However, when transporting or carrying a constant velocity universal joint (including a drive shaft) or when attaching it to an object, the weight of the shaft member (and the resulting bending moment) may cause the constant velocity universal joint to bend (the two joint members to undergo a relative angular displacement). In this case, if the boot's rigidity is insufficient, the elastic portion of the boot may become pinched (bitten) between the outer joint member and the shaft member, resulting in damage.

 係る実情に鑑み、本発明の主な目的は、簡素な構造でありながら、内側継手部材に連結される軸部材の自重による等速自在継手の折れ曲がりを効果的に防止することができる等速自在継手用ブーツを提供し、もって、等速自在継手の輸送・運搬作業や車両に対する組付作業の簡便化・効率化に寄与することにある。 In light of this situation, the main object of the present invention is to provide a boot for a constant velocity universal joint that has a simple structure yet can effectively prevent bending of the constant velocity universal joint due to the weight of the shaft member connected to the inner joint member, thereby contributing to the simplification and efficiency of the transportation and handling of constant velocity universal joints and the assembly work into vehicles.

 上記の目的を達成するために創案された本発明に係る等速自在継手用ブーツは、
 等速自在継手の外側継手部材に取り付けられる大径筒部と、等速自在継手の内側継手部材と共に回転する軸部材に取り付けられる小径筒部と、円弧状に湾曲した1つの谷部を有し、小径筒部から大径筒部に向けて延在する弾性部と、大径筒部と弾性部を接続する接続部とが可撓性材料で一体成形され、
 外側継手部材と軸部材の相対的な角度変位に追従して弾性変形し、
 接続部は、弾性部よりも厚肉に形成されているものである。
The boot for a constant velocity universal joint according to the present invention, which has been devised to achieve the above object, comprises:
a large-diameter cylindrical portion attached to an outer joint member of the constant velocity universal joint; a small-diameter cylindrical portion attached to a shaft member that rotates together with the inner joint member of the constant velocity universal joint; an elastic portion having one arc-shaped valley portion and extending from the small-diameter cylindrical portion toward the large-diameter cylindrical portion; and a connecting portion connecting the large-diameter cylindrical portion and the elastic portion, which are integrally molded from a flexible material;
The outer joint member and the shaft member undergo elastic deformation in response to the relative angular displacement between them.
The connection portion is formed to be thicker than the elastic portion.

 本発明に係る上記の等速自在継手用ブーツ(以下、単に「ブーツ」とも言う)では、主に、接続部を弾性部よりも厚肉に形成するという接続部の肉厚制御により、軸部材の自重によるモーメント荷重に抗して弾性部が外側継手部材に対して非接触状態に維持される。そのため、本発明に係るブーツでは、形状の複雑化を招来するような対策を講じない簡素な構成でありながら、軸部材の自重によって等速自在継手が過剰に折れ曲がる(両継手部材の相対的な角度変位が過剰に大きくなる)のを規制し、等速自在継手(を含むドライブシャフト等)の輸送・運搬作業や車体に対する取付作業の簡便化・効率化に寄与することができる。 In the above-mentioned boot for a constant velocity universal joint (hereinafter simply referred to as "boot") according to the present invention, the elastic portion is maintained in a non-contact state with the outer joint member against the moment load due to the weight of the shaft member, mainly by controlling the thickness of the connection portion, which is made thicker than the elastic portion. Therefore, while the boot according to the present invention has a simple configuration that does not take measures that would complicate the shape, it prevents the constant velocity universal joint from bending excessively due to the weight of the shaft member (excessively large relative angular displacement between the two joint members), contributing to easier and more efficient transportation and handling of constant velocity universal joints (including drive shafts, etc.) and installation on vehicle bodies.

 ここで、「軸部材の自重によるモーメント荷重に抗して弾性部が外側継手部材に対して非接触状態に維持される」かどうかの判断手法(手順)の一例を以下に示す。
 まず、軸部材の軸方向一方側及び他方側の端部のそれぞれに固定式等速自在継手及び摺動式等速自在継手を連結してなるドライブシャフトにおいて、摺動式等速自在継手を取り外し、軸部材の軸方向他方側の端部が露出した状態とする。
 次に、本発明に係るブーツが装着された固定式等速自在継手の外側継手部材を水平姿勢で固定した後、軸部材を解放し、軸部材(及びこれが連結された内側継手部材)を自重で傾けさせる。
 最後に、外側継手部材に対するブーツの弾性部の接触有無を確認する。
Here, an example of a method (procedure) for determining whether "the elastic portion is maintained in a non-contact state with the outer joint member against the moment load due to the weight of the shaft member" will be shown below.
First, in a drive shaft having a fixed constant velocity universal joint and a sliding constant velocity universal joint connected to one and the other axial end of a shaft member, respectively, the sliding constant velocity universal joint is removed to expose the other axial end of the shaft member.
Next, the outer joint member of the fixed type constant velocity universal joint equipped with the boot according to the present invention is fixed in a horizontal position, and then the shaft member is released, allowing the shaft member (and the inner joint member connected to it) to tilt under its own weight.
Finally, it is confirmed whether or not the elastic portion of the boot is in contact with the outer joint member.

 上記のように、本発明に係るブーツは、接続部を弾性部よりも厚肉に形成することを必須の構成とするものであるが、接続部をむやみに厚肉化すると、ブーツの変形容易性が損なわれて等速自在継手の作動性が低下する、ブーツ(を含む等速自在継手)が高コスト化及び重量化する、ブーツの成形性が低下する(ブーツに成形不良が生じ易くなる)、などといった数々の別問題が起こり得る。そこで、本発明者らは鋭意検討を重ね、上記の数々の別問題を引き起こすことなく、上記の目的を達成可能とする、以下に示すような具体的構成を見出した。 As described above, the boot according to the present invention is configured so that the connection portion is thicker than the elastic portion. However, if the connection portion is made too thick, a number of other problems can arise, such as impairing the boot's deformability and reducing the operability of the constant velocity universal joint, increasing the cost and weight of the boot (and the constant velocity universal joint inclusive), and reducing the moldability of the boot (making it more susceptible to molding defects). Therefore, after extensive research, the inventors have discovered the specific configuration described below, which makes it possible to achieve the above-mentioned objectives without causing the above-mentioned various other problems.

 第1には、接続部を、2mm以上4mm以下の肉厚を有し、弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、この環状部と大径筒部を接続し、環状部側から大径筒部側に向けて徐々に拡径したテーパ部とで構成し、
 さらに、上記環状部の肉厚xを2mm以上3mm未満にした場合、環状部の肉厚xに対するテーパ部の肉厚yの比δ1(=y/x)が下記の関係式(1)を満たし、環状部の肉厚xを3mm以上4mm以下に設定した場合、上記比δ1が下記の関係式(2)を満たす、というものである。
-0.21x+1.24≦ δ1 ≦-0.67x+3.31・・・(1)
-0.04x+0.71≦ δ1 ≦-0.33x+2.33・・・(2)
First, the connecting portion is composed of an annular portion having a thickness of 2 mm or more and 4 mm or less, extending radially outward from the end of the elastic portion on the large-diameter cylindrical portion side, and a tapered portion connecting the annular portion and the large-diameter cylindrical portion, the tapered portion gradually increasing in diameter from the annular portion side toward the large-diameter cylindrical portion side,
Furthermore, when the thickness x of the annular portion is set to be 2 mm or more and less than 3 mm, the ratio δ1 (= y/x) of the thickness y of the tapered portion to the thickness x of the annular portion satisfies the following relational expression (1), and when the thickness x of the annular portion is set to be 3 mm or more and 4 mm or less, the ratio δ1 satisfies the following relational expression (2).
-0.21x+1.24≦δ1≦-0.67x+3.31...(1)
-0.04x+0.71≦δ1≦-0.33x+2.33...(2)

 環状部の肉厚xを2mm以上3mm未満とした場合、上記比δ1が、上記関係式(1)の一部を変更した下記の関係式(3)を満たし、環状部の肉厚xを3mm以上4mm以下とした場合、上記比δ1が、上記関係式(2)の一部を変更した下記の関係式(4)を満たすものとしても良い。
-0.21x+1.24≦ δ1 ≦(-0.21x+1.24)×1.2・・・(3)
-0.04x+0.71≦ δ1 ≦(-0.04x+0.71)×1.2・・・(4)
When the thickness x of the annular portion is 2 mm or more and less than 3 mm, the ratio δ1 may satisfy the following relational expression (3), which is a partial modification of the relational expression (1), and when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio δ1 may satisfy the following relational expression (4), which is a partial modification of the relational expression (2).
-0.21x+1.24≦ δ1≦(-0.21x+1.24)×1.2...(3)
-0.04x+0.71≦ δ1≦(-0.04x+0.71)×1.2...(4)

 また、環状部の肉厚xを2mm以上3mm未満とした場合、上記比δ1が、上記関係式(1)の一部を変更した下記の関係式(5)を満たし、環状部の肉厚xを3mm以上4mm以下とした場合、上記比δ1が、上記関係式(2)の一部を変更した下記の関係式(6)を満たすものとしても良い。
-0.21x+1.24≦ δ1 ≦(-0.21x+1.24)×1.1・・・(5)
-0.04x+0.71≦ δ1 ≦(-0.04x+0.71)×1.1・・・(6)
Furthermore, when the thickness x of the annular portion is 2 mm or more and less than 3 mm, the ratio δ1 may satisfy the following relational expression (5), which is a partial modification of the relational expression (1), and when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio δ1 may satisfy the following relational expression (6), which is a partial modification of the relational expression (2).
-0.21x+1.24≦ δ1≦(-0.21x+1.24)×1.1...(5)
-0.04x+0.71≦ δ1≦(-0.04x+0.71)×1.1...(6)

 また、前述した種々の別問題を引き起こすことなく上記目的を達成可能とする第2の構成として、接続部を、2mm以上4mm以下の肉厚を有し、弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、この環状部と大径筒部を接続する円筒部とで構成し、
 さらに、上記環状部の肉厚xを2mm以上3mm未満にした場合、環状部の肉厚xに対する円筒部の肉厚zの比δ2(=z/x)が下記の関係式(7)を満たし、環状部の肉厚xを3mm以上4mm以下に設定した場合、上記比δ2が下記の関係式(8)を満たすものにする、という構成を挙げることができる。
 0.6 ≦ δ2 ≦ -0.67x+3.31・・・(7)
 0.6 ≦ δ2 ≦ -0.33x+2.33・・・(8)
As a second configuration that can achieve the above object without causing the various other problems described above, the connecting portion is configured with an annular portion having a wall thickness of 2 mm or more and 4 mm or less, extending radially outward from the end of the elastic portion on the large-diameter cylindrical portion side, and a cylindrical portion that connects the annular portion and the large-diameter cylindrical portion,
Furthermore, when the thickness x of the annular portion is set to be 2 mm or more and less than 3 mm, the ratio δ2 (=z/x) of the thickness z of the cylindrical portion to the thickness x of the annular portion satisfies the following relational expression (7), and when the thickness x of the annular portion is set to be 3 mm or more and 4 mm or less, the ratio δ2 satisfies the following relational expression (8).
0.6 ≦ δ2 ≦ -0.67x+3.31...(7)
0.6 ≦ δ2 ≦ -0.33x+2.33...(8)

 また、前述した種々の別問題を引き起こすことなく上記目的を達成可能とする第3の構成として、接続部を、2mm以上4mm以下の肉厚を有し、弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、この環状部と大径筒部を接続する円筒部とで構成し、さらに、環状部の肉厚xに対する円筒部の肉厚zの比δ2(=z/x)が下記の関係式(9)を満たすようにする、という構成を挙げることができる。
 0.6 ≦ δ2 ≦ 0.6×1.2・・・(9)
As a third configuration that can achieve the above object without causing the various other problems mentioned above, the connecting portion is configured to include an annular portion having a thickness of 2 mm or more and 4 mm or less, extending radially outward from the end of the elastic portion on the large-diameter cylindrical portion side, and a cylindrical portion that connects this annular portion to the large-diameter cylindrical portion, and further, the ratio δ2 (= z/x) of the thickness z of the cylindrical portion to the thickness x of the annular portion satisfies the following relational expression (9).
0.6≦δ2≦0.6×1.2...(9)

 また、前述した種々の別問題を引き起こすことなく上記目的を達成可能とする第4の構成として、接続部を、2mm以上4mm以下の肉厚を有し、弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、この環状部と大径筒部を接続する円筒部とで構成し、さらに、環状部の肉厚xに対する円筒部の肉厚zの比δ2(=z/x)が下記の関係式(10)を満たすようにする、という構成を挙げることができる。
 0.6 ≦ δ2 ≦ 0.6×1.1・・・(10)
As a fourth configuration that can achieve the above object without causing the various other problems mentioned above, the connecting portion is configured to include an annular portion having a thickness of 2 mm or more and 4 mm or less, extending radially outward from the end of the elastic portion on the large-diameter cylindrical portion side, and a cylindrical portion that connects this annular portion to the large-diameter cylindrical portion, and further, the ratio δ2 (= z/x) of the thickness z of the cylindrical portion to the thickness x of the annular portion satisfies the following relational expression (10):
0.6≦δ2≦0.6×1.1...(10)

 なお、上記の関係式(1)~(10)を満たすか否かは、室温条件下で判断するものとする。 Whether the above relationship formulas (1) to (10) are satisfied will be determined under room temperature conditions.

 以上に示すように、本発明によれば、簡素な構造でありながら、内側継手部材に連結された軸部材の自重による等速自在継手の折れ曲がり、さらにはこれに起因した弾性部の噛み込みを防止可能な等速自在継手用ブーツを提供することができる。係るブーツであれば、等速自在継手の輸送・運搬作業や車両に対する組付作業の簡便化・効率化に寄与することができる。 As described above, the present invention provides a boot for a constant velocity universal joint that has a simple structure but is capable of preventing bending of the constant velocity universal joint due to the weight of the shaft member connected to the inner joint member, and further preventing the elastic portion from becoming jammed due to this. Such a boot can contribute to simplifying and streamlining the transportation and handling of constant velocity universal joints and the assembly work into vehicles.

本発明の第1実施形態に係る等速自在継手用ブーツが取り付けられた等速自在継手を構成要素とする動力伝達装置の縦断面図である。1 is a longitudinal sectional view of a power transmission device including, as a component, a constant velocity universal joint to which a boot for a constant velocity universal joint according to a first embodiment of the present invention is attached. 図1中に示す固定式等速自在継手が作動角をとった状態を示す図である。2 is a diagram showing a state in which the fixed type constant velocity universal joint shown in FIG. 1 has an operating angle. FIG. 図1に示すブーツの自由状態における縦断面図である。FIG. 2 is a vertical cross-sectional view of the boot shown in FIG. 1 in a free state. 第1実施形態に係るブーツを完成させる過程で実施した数値解析の解析結果を示す散布図であって、第1ジョイントモデルについての解析結果を示す散布図である。FIG. 10 is a scatter diagram showing the analysis results of the numerical analysis carried out in the process of completing the boot according to the first embodiment, the scatter diagram showing the analysis results for the first joint model. 第2ジョイントモデルについての解析結果を示す散布図である。FIG. 10 is a scatter plot showing the analysis results for the second joint model. 第3ジョイントモデルについての解析結果を示す散布図である。FIG. 10 is a scatter plot showing the analysis results for the third joint model. 第4ジョイントモデルについての解析結果を示す散布図である。FIG. 10 is a scatter plot showing the analysis results for the fourth joint model. 第5ジョイントモデルについての解析結果を示す散布図である。FIG. 10 is a scatter plot showing the analysis results for the fifth joint model. 図4~図8に基づいて作成した、第1実施形態に係るブーツの環状部の肉厚と、比δ1との関係性を示すための散布図である。FIG. 9 is a scatter diagram created based on FIGS. 4 to 8 to show the relationship between the thickness of the annular portion of the boot according to the first embodiment and the ratio δ1. ブーツのテーパ部の傾斜角がブーツの弾性部の伸長ひずみに与える影響を確認した解析結果を示す図である。FIG. 10 is a diagram showing the results of an analysis that confirmed the effect of the inclination angle of the tapered portion of the boot on the elongation strain of the elastic portion of the boot. 本発明の第2実施形態に係るブーツの自由状態における縦断面図である。FIG. 10 is a longitudinal sectional view of a boot according to a second embodiment of the present invention in a free state. 第2実施形態に係るブーツを完成させる課程で実施した数値解析の解析結果を示す散布図であって、第6ジョイントモデルについての解析結果を示す図である。FIG. 10 is a scatter diagram showing the analysis results of the numerical analysis carried out in the process of completing the boot according to the second embodiment, and is a diagram showing the analysis results for the sixth joint model. 第7ジョイントモデルについての解析結果を示す図である。FIG. 10 is a diagram showing an analysis result for a seventh joint model. 第8ジョイントモデルについての解析結果を示す図である。FIG. 10 is a diagram showing an analysis result for an eighth joint model. 図12~14に基づいて作成した、第2実施形態に係るブーツの環状部の肉厚と、比δ2との関係性を示すための散布図である。FIG. 15 is a scatter diagram created based on FIGS. 12 to 14 to show the relationship between the thickness of the annular portion of the boot according to the second embodiment and the ratio δ2.

 以下、本発明の実施の形態を図面に基づいて説明する。 The following describes an embodiment of the present invention with reference to the drawings.

 図1に、本発明の第1実施形態に係る等速自在継手用ブーツ(以下、単に「ブーツ」と言う)が取り付けられた固定式等速自在継手を構成要素とする動力伝達装置の縦断面図を示し、図2に、図1に示す固定式等速自在継手が作動角をとった状態を示す。図1に示す動力伝達装置は、自動車の車台上に車幅方向に沿うように配置され、エンジンや電動モータ等の駆動源から出力されるトルクを車輪(特に後輪)に伝達するドライブシャフト(後輪用ドライブシャフト)1である。このドライブシャフト1は、駆動源側(インボード側)に配置される摺動式等速自在継手10と、車輪側(アウトボード側)に配置される固定式等速自在継手20と、両等速自在継手10,20の内側継手部材とトルク伝達可能(一体回転可能)に連結された軸部材2とを備える。以下の説明で使用する「軸方向」、「径方向」及び「周方向」とは、それぞれ、軸部材2の軸心Oと平行な方向、上記中心軸Oを中心とする円の径方向及び周方向である。 1 shows a longitudinal cross-sectional view of a power transmission device including a fixed constant velocity universal joint fitted with a boot for a constant velocity universal joint (hereinafter simply referred to as "boot") according to the first embodiment of the present invention, and FIG. 2 shows the fixed constant velocity universal joint shown in FIG. 1 at an operating angle. The power transmission device shown in FIG. 1 is a drive shaft (rear wheel drive shaft) 1 that is arranged on the chassis of an automobile along the vehicle width direction and transmits torque output from a drive source such as an engine or electric motor to wheels (particularly the rear wheels). This drive shaft 1 comprises a sliding constant velocity universal joint 10 arranged on the drive source side (inboard side), a fixed constant velocity universal joint 20 arranged on the wheel side (outboard side), and a shaft member 2 connected to the inner joint members of both constant velocity universal joints 10, 20 so as to be able to transmit torque (rotate integrally). The terms "axial direction," "radial direction," and "circumferential direction" used in the following description refer to the direction parallel to the axis O of the shaft member 2, and the radial direction and circumferential direction of a circle centered on the central axis O, respectively.

 図示例の摺動式等速自在継手10はいわゆるダブルオフセット型であり、有底筒状のカップ部12を有し、カップ部12の円筒状の内径面に直線状をなした複数の外側トラック溝13が形成された外側継手部材11と、凸球面状の外径面に直線状をなした複数の内側トラック溝15が形成され、軸孔に軸部材2の一端がスプライン嵌合された内側継手部材14と、対をなすトラック溝13,15の間に介在して両継手部材11,14の間でトルクを伝達する複数のボール16と、ボール16を周方向に間隔を空けて保持する保持器17とを備える。この摺動式等速自在継手10には、ダブルオフセット型に替えて、トリポード型やクロスグルーブ型等、公知のその他形式の摺動式等速自在継手が用いられる場合もある。 The sliding type constant velocity universal joint 10 shown in the figure is a so-called double offset type, and includes an outer joint member 11 having a bottomed cylindrical cup portion 12 and a plurality of linear outer track grooves 13 formed on the cylindrical inner diameter surface of the cup portion 12; an inner joint member 14 having a plurality of linear inner track grooves 15 formed on the convex spherical outer diameter surface and one end of a shaft member 2 spline-fitted into a shaft hole; a plurality of balls 16 interposed between the paired track grooves 13, 15 to transmit torque between the two joint members 11, 14; and a cage 17 that holds the balls 16 at intervals in the circumferential direction. Instead of the double offset type, other well-known types of sliding type constant velocity universal joints, such as a tripod type or cross groove type, may be used for this sliding type constant velocity universal joint 10.

 外側継手部材11と軸部材2の間には、熱可塑性エラストマーを主原料とする樹脂材料で筒状に型成形され、シール部材として機能する樹脂製のブーツ3が設けられている。このブーツ3は、外側継手部材11のカップ部12に取り付けられた大径筒部4と、軸部材2に取り付けられた小径筒部5と、両筒部4,5の軸方向間に設けられ、外側継手部材11と内側継手部材14(に連結された軸部材2)とが相対的に角度変位及び/又は軸方向変位するのに追従して弾性変形する弾性部としての蛇腹部6とを一体に有する。 A resin boot 3 is provided between the outer joint member 11 and the shaft member 2. It is molded into a cylindrical shape from a resin material whose main ingredient is a thermoplastic elastomer and functions as a sealing member. This boot 3 integrally comprises a large-diameter cylindrical portion 4 attached to the cup portion 12 of the outer joint member 11, a small-diameter cylindrical portion 5 attached to the shaft member 2, and a bellows portion 6 which is provided axially between the cylindrical portions 4, 5 and serves as an elastic portion that elastically deforms in response to relative angular and/or axial displacement between the outer joint member 11 and the inner joint member 14 (or the shaft member 2 connected thereto).

 ブーツ3の大径筒部4は、その外周面をブーツバンド7Aで締め付けることにより、外側継手部材11のカップ部12に対して取り付けられ、ブーツ3の小径筒部5は、その外周面をブーツバンド7Bで締め付けることにより、軸部材2に対して取り付けられている。上記態様でブーツ3が外側継手部材11及び軸部材2に対して取り付けられることにより、カップ部12の内部空間(継手内部)に充填された潤滑剤の外部漏洩や継手内部への異物侵入が可及的に防止される。 The large-diameter cylindrical portion 4 of the boot 3 is attached to the cup portion 12 of the outer joint member 11 by fastening its outer peripheral surface with a boot band 7A, and the small-diameter cylindrical portion 5 of the boot 3 is attached to the shaft member 2 by fastening its outer peripheral surface with a boot band 7B. Attaching the boot 3 to the outer joint member 11 and the shaft member 2 in the above manner minimizes leakage of the lubricant filled in the internal space of the cup portion 12 (inside the joint) and prevents foreign matter from entering the inside of the joint.

 図2にも示す固定式等速自在継手20はいわゆるバーフィールド型であり、有底椀状のマウス部22を有し、マウス部22の凹球面状の内径面に複数の外側トラック溝23が形成された外側継手部材21と、凸球面状の外径面に複数の内側トラック溝25が形成され、軸孔に軸部材2の他端がスプライン嵌合された内側継手部材24と、対をなすトラック溝23,25の間に介在して両継手部材21,24の間でトルクを伝達する複数のボール26と、複数のボール26を周方向に間隔を空けて保持する保持器27とを備える。この固定式等速自在継手20には、アンダーカットフリー型等、他の形式の固定式等速自在継手が用いられる場合もある。 The fixed type constant velocity universal joint 20, also shown in Figure 2, is a so-called Birrfield type and includes an outer joint member 21 having a cup-shaped mouth portion 22 with a plurality of outer track grooves 23 formed on the concave spherical inner diameter surface of the mouth portion 22, an inner joint member 24 having a plurality of inner track grooves 25 formed on the convex spherical outer diameter surface and having the other end of the shaft member 2 spline-fitted into the shaft hole, a plurality of balls 26 interposed between the paired track grooves 23, 25 to transmit torque between the two joint members 21, 24, and a cage 27 that holds the plurality of balls 26 at intervals in the circumferential direction. Other types of fixed type constant velocity universal joints, such as an undercut-free type, may also be used for this fixed type constant velocity universal joint 20.

 外側継手部材21と軸部材2の間には、上記のブーツ3と同様に熱可塑性エラストマーを主原料とする樹脂材料で型成形され、シール部材として機能する筒状のブーツ30が設けられている。このブーツ30は、外側継手部材21のマウス部22に取り付けられた大径筒部31と、軸部材2に取り付けられた小径筒部32と、両筒部31,32の間に設けられ、外側継手部材21と内側継手部材24(に連結された軸部材2)とが相対的に角度変位するのに追従して弾性変形する弾性部33と、弾性部33と大径筒部31を接続する接続部34とを一体に有する。 A cylindrical boot 30 is provided between the outer joint member 21 and the shaft member 2. Like the boot 3 described above, it is molded from a resin material whose main ingredient is a thermoplastic elastomer and functions as a sealing member. This boot 30 is integrally formed with a large-diameter cylindrical portion 31 attached to the mouth portion 22 of the outer joint member 21, a small-diameter cylindrical portion 32 attached to the shaft member 2, an elastic portion 33 provided between the two cylindrical portions 31, 32 and elastically deforms in response to relative angular displacement between the outer joint member 21 and the inner joint member 24 (the shaft member 2 connected thereto), and a connecting portion 34 connecting the elastic portion 33 to the large-diameter cylindrical portion 31.

 ブーツ30の大径筒部31は、その外周面をブーツバンド8Aで締め付けることにより、外側継手部材21(のマウス部22)に対して取り付けられ、ブーツ30の小径筒部32は、その外周面をブーツバンド8Bで締め付けることにより、軸部材2に対して取り付けられている。上記態様でブーツ30が外側継手部材21及び軸部材2に対して取り付けられることにより、マウス部22の内部空間(継手内部)に充填された潤滑剤の外部漏洩や、継手内部への異物侵入が可及的に防止される。 The large-diameter cylindrical portion 31 of the boot 30 is attached to the outer joint member 21 (mouth portion 22) by fastening its outer peripheral surface with a boot band 8A, and the small-diameter cylindrical portion 32 of the boot 30 is attached to the shaft member 2 by fastening its outer peripheral surface with a boot band 8B. Attaching the boot 30 to the outer joint member 21 and shaft member 2 in the above manner minimizes leakage of the lubricant filled in the internal space of the mouth portion 22 (inside the joint) and prevents foreign matter from entering the inside of the joint.

 上述したブーツ3,30の成形に用いることができる熱可塑性エラストマーとしては、ポリスチレン系(TPS)、ポリ塩化ビニル系(TPVC)、ポリウレタン系(TPU)、ポリエステル系(TPEE)、ポリアミド系(TPA)などを挙げることができ、一種のみが選択使用される場合と、複数種混合して使用される場合とがある。ブーツ3,30としては、上記の樹脂材料以外の可撓性材料、例えばゴム材料を用いて型成形したものを用いることもできる。ブーツ3,30の型成形の方法には、射出成形、ブロー成形、押出し成形などがあり、形状等に応じて最適な成形方法が選択されるが、本実施形態のブーツ30の成形方法としては射出成形が好ましい。 Thermoplastic elastomers that can be used to mold the boots 3, 30 described above include polystyrene-based (TPS), polyvinyl chloride-based (TPVC), polyurethane-based (TPU), polyester-based (TPEE), and polyamide-based (TPA). Only one type may be selected and used, or multiple types may be mixed and used. The boots 3, 30 can also be molded using flexible materials other than the resin materials listed above, such as rubber materials. The boots 3, 30 can be molded using methods such as injection molding, blow molding, and extrusion molding. The optimal molding method is selected depending on the shape, etc., but injection molding is preferred as the molding method for the boots 30 of this embodiment.

 なお、特に固定式等速自在継手20に装着されるブーツ30には、ISO48-4におけるショアD硬度が35以上60以下の熱可塑性エラストマーを使用するのが望ましい。これは、ショアD硬度が35以下であると、ブーツ30自体の剛性が不足するため、固定式等速自在継手30が作動角をとったときに弾性部33が外側継手部材21と接触し易く、当該接触に起因して弾性部33が損傷する可能性があるからである。一方、ショアD硬度が60より大きいと、ブーツ30自体の疲労強度が不足するため、固定式等速自在継手30が作動角を取った状態で回転すると、早期に損傷する可能性が高まるからである。 In particular, it is desirable to use a thermoplastic elastomer with an ISO 48-4 Shore D hardness of 35 or more and 60 or less for the boot 30 attached to the fixed constant velocity universal joint 20. This is because if the Shore D hardness is 35 or less, the rigidity of the boot 30 itself is insufficient, making the elastic portion 33 more likely to come into contact with the outer joint member 21 when the fixed constant velocity universal joint 30 forms a working angle, and this contact could result in damage to the elastic portion 33. On the other hand, if the Shore D hardness is greater than 60, the fatigue strength of the boot 30 itself is insufficient, increasing the likelihood of early damage when the fixed constant velocity universal joint 30 rotates while forming a working angle.

 本実施形態のブーツ30は、弾性部33及び接続部34に特徴がある。以下、本実施形態のブーツ30で採用される特徴的構成について、図3に示す自由状態(各部に何らの応力も負荷されていない部品単体の状態)のブーツ30の縦断面図も参照しながら詳細に説明する。 The boot 30 of this embodiment is characterized by the elastic portion 33 and the connecting portion 34. The characteristic configuration employed in the boot 30 of this embodiment will be explained in detail below, with reference to the longitudinal cross-sectional view of the boot 30 in its free state (a state in which each part is not subjected to any stress) shown in Figure 3.

 図3に示すように、自由状態におけるブーツ30の弾性部33は、小径筒部32から大径筒部31に向けて延在する円筒状の部分と、円弧状に湾曲した1つの谷部33aとを一体に有する断面略J字状をなす。この弾性部33の肉厚tは、弾性部33の全域に亘って略一定とされ、柔軟な変形挙動性と所望の耐久性とを併せ持つような値に設定することができる。詳細には、肉厚tは、2mm以下で、かつ後述する環状部35の肉厚x及びテーパ部36の肉厚yに対する比率で0.3以上0.7以下の範囲内に入るように設定するのが好ましい(0.3x≦t≦0.7x、かつ0.3y≦t≦0.7y)。 As shown in Figure 3, the elastic portion 33 of the boot 30 in its free state has a generally J-shaped cross section, integrally comprising a cylindrical portion extending from the small-diameter cylindrical portion 32 toward the large-diameter cylindrical portion 31 and one arc-shaped valley portion 33a. The thickness t of this elastic portion 33 is generally constant throughout the entire elastic portion 33 and can be set to a value that combines flexible deformation behavior with desired durability. Specifically, the thickness t is preferably set to 2 mm or less, and the ratio of the thickness x of the annular portion 35 and the thickness y of the tapered portion 36, both of which are described below, is preferably set to a value within the range of 0.3 to 0.7 (0.3x ≤ t ≤ 0.7x and 0.3y ≤ t ≤ 0.7y).

 ブーツ30の接続部34は、弾性部33の大径筒部31側の端部から径方向外向きに延びるフランジ状の環状部35と、この環状部35(の外径端部)と大径筒部31を接続し、環状部35側から大径筒部31側に向けて徐々に拡径したテーパ部36とで構成される。テーパ部36の外径面は、径方向の凹凸がない円錐面に形成され、テーパ部36の内径面には、外側継手部材21のマウス部22の開口端面と軸方向で係合可能な環状突起37が設けられている。係る環状突起37が設けられていることにより、外側継手部材21のマウス部22に対する大径筒部31の軸方向の位置決めを容易にかつ正確に行うことができる。 The connecting portion 34 of the boot 30 is composed of a flange-shaped annular portion 35 extending radially outward from the end of the elastic portion 33 on the large-diameter cylindrical portion 31 side, and a tapered portion 36 that connects this annular portion 35 (the outer diameter end) to the large-diameter cylindrical portion 31 and gradually widens in diameter from the annular portion 35 side toward the large-diameter cylindrical portion 31 side. The outer diameter surface of the tapered portion 36 is formed into a conical surface with no radial irregularities, and the inner diameter surface of the tapered portion 36 is provided with an annular protrusion 37 that can axially engage with the open end surface of the mouth portion 22 of the outer joint member 21. The provision of this annular protrusion 37 makes it possible to easily and accurately position the large-diameter cylindrical portion 31 in the axial direction relative to the mouth portion 22 of the outer joint member 21.

 テーパ部36の軸方向に対する傾斜角(ここでは、テーパ部36の外径面が軸方向に対してなす角度)αは、主に、両継手部材21,24の相対的な角度変位に伴ってブーツ30に曲げモーメントが作用したときにテーパ部36に生じるひずみ(伸長ひずみ)の上昇率とブーツ30のサイズとを考慮して設定され、好ましくは20°以上30°以下に設定する(20°≦α≦30°)。傾斜角αの上限値(=30°)は、テーパ部36の傾斜角αが、曲げモーメントの作用時にテーパ部36に生じるひずみの上昇率に与える影響を確認した試験(数値解析)の結果に基づいて設定している。 The inclination angle α of the tapered portion 36 relative to the axial direction (here, the angle the outer diameter surface of the tapered portion 36 makes relative to the axial direction) is set primarily taking into consideration the rate of increase in strain (elongation strain) generated in the tapered portion 36 when a bending moment acts on the boot 30 due to relative angular displacement between the two coupling parts 21, 24 and the size of the boot 30, and is preferably set to between 20° and 30° (20°≦α≦30°). The upper limit of the inclination angle α (= 30°) was set based on the results of tests (numerical analysis) that confirmed the effect that the inclination angle α of the tapered portion 36 has on the rate of increase in strain generated in the tapered portion 36 when a bending moment acts on it.

 すなわち、解析結果を示す図10を参照すれば明らかなように、テーパ部36の傾斜角αが大きくなるほど、ブーツ30に曲げモーメントが作用した時(等速自在継手20が作動角をとった時)のテーパ部36のひずみの上昇率が大きくなり、特に傾斜角αが30°を超えると曲げモーメント作用時におけるひずみの上昇率が顕著になる。なお、図10に示す結果は、外径をφ87.5mmとした外側継手部材21のマウス部22に対し、大径筒部31の外径:φ89.5mm、小径筒部32の外径:φ33.7mm、環状部35の肉厚x:3mm、テーパ部36の肉厚y:2mm、弾性部33の肉厚t:1.2mmに設定された樹脂製のブーツ30を取り付けた等速自在継手20のモデルを用いて実施した数値解析の結果である。 In other words, as is clear from Figure 10 showing the analysis results, the larger the inclination angle α of the tapered portion 36, the greater the rate of increase in strain in the tapered portion 36 when a bending moment acts on the boot 30 (when the constant velocity universal joint 20 forms an operating angle). The rate of increase in strain when a bending moment acts becomes particularly significant when the inclination angle α exceeds 30°. The results shown in Figure 10 are the result of a numerical analysis performed using a model of a constant velocity universal joint 20 equipped with a resin boot 30 with an outer diameter of φ87.5 mm for the mouth portion 22 of the outer joint member 21, the outer diameter of the large diameter cylindrical portion 31: φ89.5 mm, the outer diameter of the small diameter cylindrical portion 32: φ33.7 mm, the thickness x of the annular portion 35: 3 mm, the thickness y of the tapered portion 36: 2 mm, and the thickness t of the elastic portion 33: 1.2 mm.

 図10に示す表の見方を補足すると、例えばテーパ部36の傾斜角α=10°のブーツ30を装着した等速自在継手20が作動角0°の状態から作動角5°をとるように両継手部材21,24が相対的に角度変位すると、ひずみが9%上昇したことを示している。以上から、傾斜角αの上限値は30°とする。一方、傾斜角αは、これが小さくなるほどテーパ部36、ひいてはこれを含むブーツ30が軸方向に大きく長寸化する。以上により、軸方向に対するテーパ部36の傾斜角αは20°以上30°以下の範囲内に設定するのが好ましい。 To further explain how to interpret the table shown in Figure 10, for example, when a constant velocity universal joint 20 equipped with a boot 30 having a tapered portion 36 with an inclination angle α = 10° is subjected to a relative angular displacement between the two joint parts 21, 24 from an operating angle of 0° to an operating angle of 5°, strain increases by 9%. For these reasons, the upper limit for the inclination angle α is set to 30°. On the other hand, the smaller the inclination angle α, the greater the axial length of the tapered portion 36, and therefore the boot 30 including it. For these reasons, it is preferable to set the inclination angle α of the tapered portion 36 relative to the axial direction within the range of 20° to 30°.

 接続部34(を構成する環状部35及びテーパ部36)は、内側継手部材24に連結された軸部材2がその自重等によって外側継手部材21に対して相対的に角度変位した結果、モーメント荷重(曲げモーメント)がブーツ30に作用して弾性部33が弾性変形した場合でも、このモーメント荷重に抗して弾性部33を外側継手部材21のマウス部22に対して非接触の状態に維持できるように(弾性部33が軸部材2とマウス部22の間に噛み込まれて損傷しないように)、弾性部33よりも厚肉に形成されて剛性が高められている。ここでは、環状部35の肉厚xが2mm以上に設定される。 The connecting portion 34 (the annular portion 35 and tapered portion 36 that constitute it) is thicker than the elastic portion 33, increasing its rigidity, so that even if a moment load (bending moment) acts on the boot 30 and elastically deforms the elastic portion 33 as a result of the shaft member 2 connected to the inner joint member 24 being angularly displaced relative to the outer joint member 21 due to its own weight or other factors, the elastic portion 33 can be maintained in a non-contact state with the mouth portion 22 of the outer joint member 21 against this moment load (to prevent the elastic portion 33 from becoming pinched between the shaft member 2 and the mouth portion 22 and being damaged). Here, the thickness x of the annular portion 35 is set to 2 mm or more.

 環状部35の肉厚xは、これを大きくするほど継手の角度変位時における弾性部33の噛み込み防止機能を高めることができるが、肉厚xをあまりに大きくすると、ブーツ30の成形性が低下する(ブーツ30に成形不良が生じ易くなる)、ブーツ30の変形容易性が損なわれて等速自在継手20の作動性が低下する(スムーズに角度変位できなくなる)、ブーツ30(を含む等速自在継手20)が高コスト化及び重量化する、などといった数々の別問題が起こり得る。そのため、環状部35の肉厚xは4mm以下とする。つまり、環状部35の肉厚xは、2mm以上4mm以下の範囲内に設定する(2mm≦x≦4mm)。 The larger the thickness x of the annular portion 35, the better the ability to prevent the elastic portion 33 from getting caught during angular displacement of the joint. However, if the thickness x is made too large, it can cause a number of other problems, such as reduced moldability of the boot 30 (making the boot 30 more susceptible to molding defects), reduced deformability of the boot 30 and reduced operability of the constant velocity universal joint 20 (making it unable to undergo smooth angular displacement), and increased cost and weight of the boot 30 (and the constant velocity universal joint 20 inclusive). For this reason, the thickness x of the annular portion 35 is set to 4 mm or less. In other words, the thickness x of the annular portion 35 is set within the range of 2 mm to 4 mm (2 mm≦x≦4 mm).

 また、テーパ部36の肉厚yは、これが大き過ぎると、環状部35の肉厚xを大きくする場合と同様に、成形性等に問題が生じるため、環状部35の肉厚xと同様に4mmを上限とする。 Furthermore, if the thickness y of the tapered portion 36 is too large, problems with formability will arise, just as when the thickness x of the annular portion 35 is made too large, so the upper limit is set to 4 mm, just like the thickness x of the annular portion 35.

 但し、環状部35の肉厚x、及びテーパ部36の肉厚yは、弾性部33の噛み込み防止を図りつつ、上記した数々の問題発生をも防止可能とするため、本発明者らが確認試験としての数値解析を行うことにより見出した、後述する関係式を満たすように設定される。まず、解析手順について説明する。 なお、解析時の温度条件は室温とした。 However, in order to prevent the elastic portion 33 from getting caught while also preventing the occurrence of the various problems mentioned above, the thickness x of the annular portion 35 and the thickness y of the tapered portion 36 are set to satisfy the relationship described below, which the inventors discovered through numerical analysis as a confirmation test. First, the analysis procedure will be explained. Note that the temperature conditions during the analysis were room temperature.

[手順1]
 環状部35の肉厚xを上記した2~4mmの範囲内で互いに異ならせた複数のブーツ30のモデル(ブーツモデル)を作成した。ここでは、環状部35の肉厚x=2.0mmとした第1ブーツモデル、x=2.5mmとした第2ブーツモデル、x=3.0mmとした第3ブーツモデル、x=3.5mmとした第4ブーツモデル、x=4.0mmとした第5ブーツモデルを作成した。各ブーツモデルは、何れも、大径筒部31の外径:φ89.5mm、小径筒部32の外径:φ33.7mmとした。
[手順2]
 上記の各ブーツモデルを装着した作動角0°の状態の固定式等速自在継手20のモデル(ジョイントモデル)に所定の曲げモーメントを付与したとき、環状部35の肉厚xに対するテーパ部36の肉厚yの比δ1(=y/x)の変化に伴って、外側継手部材21に対する軸部材2の相対的な角度変位量(等速自在継手20の作動角)がどのように変化・推移するかを確認した。ジョイントモデルに付与する曲げモーメントは1740Nmmとした。なお、1740Nmmの曲げモーメントは、軸部材2の自重による曲げモーメントよりも大幅に小さく、軸部材2の自重による曲げモーメントの1/4~1/2程度である。これは、ブーツ30の弾性部33の噛み込みに至るまでのブーツ30の挙動を確認するためである。比較のため、ジョイントモデルには、2000Nmm及び3000Nmmの曲げモーメントも付与したが、3000Nmmの曲げモーメントも、軸部材2の自重による曲げモーメントよりも小さい。
[手順3]
 上記の各ジョイントモデルについて、横軸を上記の比δ1とし、縦軸を角度変位量とした散布図を作成した。第1ブーツモデルを装着したジョイントモデル(第1ジョイントモデル)についての散布図を図4に示し、図5~図8のそれぞれに、第2~第5ブーツモデルを装着したジョイントモデル(第2~第5ジョイントモデル)についての散布図を示す。図4~図8に基づけば、比δ1が大きくなる(テーパ部36の肉厚yが大きくなる)ほど、曲げモーメントが作用したときの角度変位抑制効果が高まることがわかる。
[Step 1]
A plurality of boot 30 models (boot models) were created in which the wall thickness x of the annular portion 35 was varied within the above-mentioned range of 2 to 4 mm. Here, a first boot model was created in which the wall thickness x of the annular portion 35 was 2.0 mm, a second boot model was created in which x was 2.5 mm, a third boot model was created in which x was 3.0 mm, a fourth boot model was created in which x was 3.5 mm, and a fifth boot model was created in which x was 4.0 mm. In each of the boot models, the outer diameter of the large-diameter cylindrical portion 31 was φ89.5 mm, and the outer diameter of the small-diameter cylindrical portion 32 was φ33.7 mm.
[Step 2]
When a predetermined bending moment was applied to a model (joint model) of the fixed constant velocity universal joint 20 equipped with each of the above boot models and set at a working angle of 0°, we confirmed how the relative angular displacement of the shaft member 2 with respect to the outer joint member 21 (the working angle of the constant velocity universal joint 20) changed and progressed with changes in the ratio δ1 (= y/x) of the thickness y of the tapered portion 36 to the thickness x of the annular portion 35. The bending moment applied to the joint model was 1740 Nmm. Note that the bending moment of 1740 Nmm is significantly smaller than the bending moment due to the weight of the shaft member 2, being approximately 1/4 to 1/2 of the bending moment due to the weight of the shaft member 2. This was done to confirm the behavior of the boot 30 until the elastic portion 33 of the boot 30 was engaged. For comparison, bending moments of 2000 Nmm and 3000 Nmm were also applied to the joint model, but the bending moment of 3000 Nmm was also smaller than the bending moment due to the weight of the shaft member 2 itself.
[Step 3]
For each of the above joint models, a scatter diagram was created with the ratio δ1 on the horizontal axis and the amount of angular displacement on the vertical axis. Fig. 4 shows a scatter diagram for the joint model equipped with the first boot model (first joint model), and Figs. 5 to 8 show scatter diagrams for the joint models equipped with the second to fifth boot models (second to fifth joint models), respectively. It can be seen from Figs. 4 to 8 that the greater the ratio δ1 (the greater the thickness y of the tapered portion 36), the greater the effect of suppressing angular displacement when a bending moment is applied.

 次に、図4~図8に基づき、各ジョイントモデルの角度変位態様について考察する。
・第1ジョイントモデルにおいて、比δ1が0.4~1.5となるようにテーパ部36の肉厚yを変化させると、当該モデルに付与する曲げモーメントの大きさに関わらず、比δ1:0.81を基準に角度変位量の変化傾向が変わる(図4)。
・第2ジョイントモデルにおいて、比δ1が0.4~1.2となるようにテーパ部36の肉厚yを変化させると、当該モデルに付与する曲げモーメントの大きさに関わらず、比δ1:0.73を基準に角度変位量の変化傾向が変わる(図5)。
・第3ジョイントモデルにおいて、比δ1が0.4~1.0となるようにテーパ部36の肉厚yを変化させると、当該モデルに付与する曲げモーメントの大きさに関わらず、比δ1:0.6を基準に角度変位量の変化傾向が変わる(図6)。
・第4ジョイントモデルにおいて、比δ1が0.34~0.86となるようにテーパ部36の肉厚yを変化させると、当該モデルに付与する曲げモーメントの大きさに関わらず、比δ1:0.56を基準に角度変位量の変化傾向が変わる(図7)。
・第5ジョイントモデルにおいて、比δ1が0.3~0.8となるようにテーパ部36の肉厚yを変化させると、当該モデルに付与する曲げモーメントの大きさに関わらず、比δ1:0.56を基準に角度変位量の変化傾向が変わる(図8)。
Next, the angular displacement of each joint model will be considered with reference to FIGS.
In the first joint model, when the thickness y of the tapered portion 36 is changed so that the ratio δ1 is between 0.4 and 1.5, the tendency of change in the amount of angular displacement changes based on the ratio δ1:0.81, regardless of the magnitude of the bending moment applied to the model ( FIG. 4 ).
In the second joint model, when the thickness y of the tapered portion 36 is changed so that the ratio δ1 is between 0.4 and 1.2, the tendency of change in the amount of angular displacement changes based on the ratio δ1:0.73, regardless of the magnitude of the bending moment applied to the model ( FIG. 5 ).
In the third joint model, when the thickness y of the tapered portion 36 is changed so that the ratio δ1 is between 0.4 and 1.0, the tendency of change in the amount of angular displacement changes based on the ratio δ1:0.6, regardless of the magnitude of the bending moment applied to the model ( FIG. 6 ).
In the fourth joint model, when the thickness y of the tapered portion 36 is changed so that the ratio δ1 is between 0.34 and 0.86, the tendency of change in the amount of angular displacement changes based on the ratio δ1:0.56, regardless of the magnitude of the bending moment applied to the model ( FIG. 7 ).
In the fifth joint model, when the thickness y of the tapered portion 36 is changed so that the ratio δ1 is between 0.3 and 0.8, the tendency of change in the amount of angular displacement changes based on the ratio δ1:0.56, regardless of the magnitude of the bending moment applied to the model ( FIG. 8 ).

 図4~図8からは、環状部35の肉厚x毎に、角度変位量の変化が大きい急勾配の線グラフと、角度変位量の変化が小さい緩勾配の線グラフとを描けることがわかる。そして、環状部35の肉厚xを横軸にとり、比δ1を縦軸にとった散布図を図9として作成し、環状部35の肉厚xを0.5mm刻みで異ならせた第1~第5ブーツモデルを装着したジョイントモデルのそれぞれについて、角度変位量の変化傾向が変わった点における比δ1を図9にプロットした。すると、環状部35の肉厚x=3mmを基準に比δ1の変化傾向が変わり、肉厚xが2.0mm~3.0mmの間ではδ1=-0.21x+1.24なる関係式が成立し、肉厚xが3.0mm~4.0mmの間ではδ1=-0.04x+0.71なる関係式が成立することが判明した。従って、
・肉厚xが2.0mm以上3.0mm未満で、かつδ1≧-0.21x+1.24の関係式を満足する場合、及び
・肉厚xが3.0mm以上4.0mm以下で、かつδ1≧-0.04x+0.71の関係式を満足する場合は、等速自在継手20に曲げモーメントが作用したときの角度変位の抑制効果が高められたブーツ30を実現することができる。
4 to 8 show that for each thickness x of the annular portion 35, a line graph with a steep gradient indicating a large change in the amount of angular displacement and a line graph with a gentle gradient indicating a small change in the amount of angular displacement can be drawn. A scatter plot was then created as shown in FIG. 9, with the thickness x of the annular portion 35 on the horizontal axis and the ratio δ1 on the vertical axis. The ratio δ1 at the point where the trend in the amount of angular displacement changed was plotted in FIG. 9 for each of the joint models fitted with the first to fifth boot models, each with an annular portion 35 thickness x that varied in 0.5 mm increments. It was found that the trend in the ratio δ1 changed with the thickness x of the annular portion 35 being 3 mm as the base, and that the relationship δ1 = -0.21x + 1.24 held when the thickness x was between 2.0 mm and 3.0 mm, and the relationship δ1 = -0.04x + 0.71 held when the thickness x was between 3.0 mm and 4.0 mm. Therefore,
- When the thickness x is 2.0 mm or more and less than 3.0 mm and satisfies the relationship δ1≧−0.21x+1.24, and - when the thickness x is 3.0 mm or more and 4.0 mm or less and satisfies the relationship δ1≧−0.04x+0.71, a boot 30 can be realized that has an improved effect of suppressing angular displacement when a bending moment acts on the constant velocity universal joint 20.

 上述したように、テーパ部36の肉厚yは成形性等を考慮して4.0mmを上限としており(y≦4.0mm)、y=4.0とした場合、
・環状部35の肉厚x=2.0mmとすると、δ1=(y/x)=2.0、
・環状部35の肉厚x=2.5mmとすると、δ1=1.6、
・環状部35の肉厚x=3.0mmとすると、δ1=1.33、
・環状部35の肉厚x=3.5mmとすると、δ1=1.14、
・環状部35の肉厚x=4.0mmとすると、δ1=1.0、である。
 そして、上記の肉厚xに対応するδ1の値を図9にプロットした。すると、この場合も、環状部35の肉厚x=3mmを基準に比δ1の変化傾向が変わり、肉厚xが2.0mm~3.0mmの間ではδ1=-0.67x+3.31なる関係式が成立し、肉厚xが3.0mm~4.0mmの間ではδ1=-0.33x+2.33なる関係式が成立することが判明した。
As described above, the upper limit of the thickness y of the tapered portion 36 is set to 4.0 mm (y≦4.0 mm) in consideration of formability, etc. When y=4.0,
When the thickness x of the annular portion 35 is 2.0 mm, δ1=(y/x)=2.0.
If the wall thickness x of the annular portion 35 is 2.5 mm, then δ1 = 1.6.
When the thickness x of the annular portion 35 is 3.0 mm, δ1 = 1.33,
If the thickness x of the annular portion 35 is 3.5 mm, then δ1 = 1.14.
If the thickness x of the annular portion 35 is 4.0 mm, then δ1 = 1.0.
The values of δ1 corresponding to the thickness x were plotted in Fig. 9. It was found that in this case as well, the trend in the ratio δ1 changed with the thickness x of the annular portion 35 being 3 mm as the reference, and that the relational expression δ1 = -0.67x + 3.31 was established when the thickness x was between 2.0 mm and 3.0 mm, and the relational expression δ1 = -0.33x + 2.33 was established when the thickness x was between 3.0 mm and 4.0 mm.

 以上から、接続部34を弾性部33よりも厚肉に形成し、かつ接続部34を、2.0mm以上4.0mm以下の肉厚を有する環状部35と、環状部35と大径筒部31を接続し、環状部側から大径筒部側に向けて徐々に拡径したテーパ部36とで構成した本実施形態のブーツ30において、
 環状部35の肉厚xを2mm以上3mm未満とする場合に、環状部35の肉厚xに対するテーパ部36の肉厚yの比δ1(=y/x)が下記の関係式(1)を満たし、
 環状部の肉厚xを3mm以上4mm以下とする場合に、上記比δ1が下記の関係式(2)を満たすようにテーパ部36の肉厚yを設定すれば、簡素な構造で、成形性や変形容易性に優れるものでありながら、等速自在継手20の大きな折れ曲がり(外側継手部材21に対する軸部材2の大きな角度変位)に起因する弾性部33の噛み込み、損傷を防止可能なブーツ30を低コストに実現することができる。
-0.21x+1.24≦ δ1 ≦-0.67x+3.31・・・(1)
-0.04x+0.71≦ δ1 ≦-0.33x+2.33・・・(2)
From the above, in the boot 30 of this embodiment, the connecting portion 34 is formed to be thicker than the elastic portion 33, and the connecting portion 34 is configured with the annular portion 35 having a thickness of 2.0 mm or more and 4.0 mm or less, and the tapered portion 36 connecting the annular portion 35 and the large-diameter cylindrical portion 31 and gradually increasing in diameter from the annular portion side toward the large-diameter cylindrical portion side,
When the thickness x of the annular portion 35 is set to 2 mm or more and less than 3 mm, a ratio δ1 (= y/x) of the thickness y of the tapered portion 36 to the thickness x of the annular portion 35 satisfies the following relational expression (1):
When the thickness x of the annular portion is set to be 3 mm or more and 4 mm or less, by setting the thickness y of the tapered portion 36 so that the ratio δ1 satisfies the following relational expression (2), it is possible to realize at low cost a boot 30 that has a simple structure, is excellent in formability and ease of deformation, and is capable of preventing pinching and damage to the elastic portion 33 caused by large bending of the constant velocity universal joint 20 (large angular displacement of the shaft member 2 with respect to the outer joint member 21).
-0.21x+1.24≦δ1≦-0.67x+3.31...(1)
-0.04x+0.71≦δ1≦-0.33x+2.33...(2)

 なお、環状部35の肉厚xを2mm以上3mm未満とする場合には、上記の比δ1が、上記関係式(1)の一部を変更した下記の関係式(3)を満たし、
 環状部35の肉厚xを3mm以上4mm以下とする場合には、上記の比δ1が、上記関係式(2)の一部を変更した下記の関係式(4)を満たすようにテーパ部36の肉厚yを設定しても良い。
-0.21x+1.24≦ δ1 ≦(-0.21x+1.24)×1.2・・・(3)
-0.04x+0.71≦ δ1 ≦(-0.04x+0.71)×1.2・・・(4)
In addition, when the wall thickness x of the annular portion 35 is set to be 2 mm or more and less than 3 mm, the ratio δ1 satisfies the following relational expression (3), which is a partial modification of the relational expression (1):
When the thickness x of the annular portion 35 is set to be 3 mm or more and 4 mm or less, the thickness y of the tapered portion 36 may be set so that the ratio δ1 satisfies the following relational expression (4), which is a partial modification of the relational expression (2) above.
-0.21x+1.24≦ δ1≦(-0.21x+1.24)×1.2...(3)
-0.04x+0.71≦ δ1≦(-0.04x+0.71)×1.2...(4)

 上記の関係式(3)(4)を満たす場合とは、比δ1の値が図9中に薄く塗り潰された領域の範囲内にあることを意味する。そのため、この場合、比δ1の上限が小さく、換言するとテーパ部36の肉厚yの設定可能範囲が狭くなるが、上述した本発明による作用効果を確実に享受する上で有利となる。 Satisfying the above relationship (3) and (4) means that the value of the ratio δ1 is within the lightly shaded area in Figure 9. Therefore, in this case, the upper limit of the ratio δ1 is small, in other words, the range in which the thickness y of the tapered portion 36 can be set is narrow, but this is advantageous in ensuring that the above-mentioned effects of the present invention are achieved.

 また、環状部35の肉厚xを2mm以上3mm未満とする場合には、上記の比δ1が、上記関係式(1)の一部を変更した下記の関係式(5)を満たし、
 環状部35の肉厚xを3mm以上4mm以下とする場合には、上記の比δ1が、上記関係式(2)の一部を変更した下記の関係式(6)を満たすようにテーパ部36の肉厚yを設定しても良い。
-0.21x+1.24≦ δ1 ≦(-0.21x+1.24)×1.1・・・(5)
-0.04x+0.71≦ δ1 ≦(-0.04x+0.71)×1.1・・・(6)
Furthermore, when the wall thickness x of the annular portion 35 is set to be equal to or greater than 2 mm and less than 3 mm, the ratio δ1 satisfies the following relational expression (5), which is a partial modification of the relational expression (1):
When the thickness x of the annular portion 35 is set to be 3 mm or more and 4 mm or less, the thickness y of the tapered portion 36 may be set so that the ratio δ1 satisfies the following relational expression (6), which is a partial modification of the relational expression (2) above.
-0.21x+1.24≦ δ1≦(-0.21x+1.24)×1.1...(5)
-0.04x+0.71≦ δ1≦(-0.04x+0.71)×1.1...(6)

 この場合、比δ1の上限が上記の関係式(3)(4)よりも小さくなる分、テーパ部36の肉厚yの設定可能範囲がさらに狭くなるが、上述した本発明による作用効果を一層確実に享受する上で有利となる。 In this case, the upper limit of the ratio δ1 becomes smaller than the above relational expressions (3) and (4), further narrowing the range in which the thickness y of the tapered portion 36 can be set, but this is advantageous in ensuring that the above-mentioned effects of the present invention can be obtained.

 以下、本発明の第2実施形態に係るブーツ40について、図11に示す自由状態の縦断面図、さらには図12~図15に基づいて説明する。このブーツ40は、図1~図3等を参照して説明したブーツ30と同様に、固定式等速自在継手20(ドライブシャフト1)を構成する外側継手部材21と軸部材2の間に設けられ、マウス部22の内部空間を密封するシール部材として機能するものである。 The boot 40 according to the second embodiment of the present invention will now be described with reference to the longitudinal cross-sectional view in the free state shown in Figure 11, as well as Figures 12 to 15. Similar to the boot 30 described with reference to Figures 1 to 3, this boot 40 is disposed between the outer joint member 21 and shaft member 2 that constitute the fixed constant velocity universal joint 20 (drive shaft 1), and functions as a sealing member that seals the internal space of the mouth portion 22.

 図11に示すブーツ40は、外側継手部材21のマウス部22に取り付けられる大径筒部41と、軸部材2に取り付けられる小径筒部42と、両筒部41,42の間に設けられ、外側継手部材21と内側継手部材24(に連結された軸部材2)とが相対的に角度変位するのに追従して弾性変形する弾性部43と、弾性部43と大径筒部41を接続する接続部44とを有し、これらは、熱可塑性エラストマーを主原料とする樹脂材料(又はゴム材料)で型成形されている。 The boot 40 shown in Figure 11 comprises a large-diameter cylindrical portion 41 attached to the mouth portion 22 of the outer joint member 21, a small-diameter cylindrical portion 42 attached to the shaft member 2, an elastic portion 43 provided between the cylindrical portions 41, 42 and elastically deforming in response to relative angular displacement between the outer joint member 21 and the inner joint member 24 (or the shaft member 2 connected thereto), and a connecting portion 44 connecting the elastic portion 43 to the large-diameter cylindrical portion 41, all of which are molded from a resin material (or rubber material) whose main ingredient is a thermoplastic elastomer.

 自由状態におけるブーツ40の弾性部43は、小径筒部42から大径筒部41に向けて延在する円筒状の部分と、円弧状に湾曲した1つの谷部43aとを一体に有する断面略J字状をなす。この弾性部43の肉厚tは、弾性部43の全域に亘って略一定とされ、柔軟な変形挙動性と所望の耐久性とを併せ持つような値に設定することができる。詳細には、肉厚tは、2mm以下で、かつ後述する環状部45の肉厚x及び円筒部46の肉厚zに対する比率で0.3以上0.7以下の範囲内に入るように設定するのが好ましい(0.3x≦t≦0.7x、かつ0.3z≦t≦0.7z)。 In its free state, the elastic portion 43 of the boot 40 has a generally J-shaped cross section, integrally comprising a cylindrical portion extending from the small-diameter cylindrical portion 42 toward the large-diameter cylindrical portion 41 and one arc-shaped valley portion 43a. The thickness t of this elastic portion 43 is generally constant throughout the entire elastic portion 43 and can be set to a value that combines flexible deformation behavior with desired durability. Specifically, the thickness t is preferably set to 2 mm or less, and the ratio of the thickness x of the annular portion 45 and the thickness z of the cylindrical portion 46, both of which are described below, is preferably within the range of 0.3 to 0.7 (0.3x≦t≦0.7x and 0.3z≦t≦0.7z).

 ブーツ40の接続部44は、弾性部43の大径筒部41側の端部から径方向外向きに延びるフランジ状の環状部45と、この環状部45(の外径端部)と大径筒部41を接続した円筒部46とで構成される。円筒部46の外径面は、径方向の凹凸がない径一定の円筒面に形成されている。 The connecting portion 44 of the boot 40 is composed of a flange-shaped annular portion 45 that extends radially outward from the end of the elastic portion 43 on the large-diameter cylindrical portion 41 side, and a cylindrical portion 46 that connects this annular portion 45 (the outer diameter end portion) to the large-diameter cylindrical portion 41. The outer diameter surface of the cylindrical portion 46 is formed into a cylindrical surface of a constant diameter with no radial irregularities.

 接続部44(を構成する環状部45及び円筒部46)は、内側継手部材24に連結された軸部材2がその自重等によって外側継手部材21に対して相対的に角度変位した結果、曲げモーメントがブーツ40に作用して弾性部43が弾性変形した場合でも、このモーメント荷重に抗して弾性部43を外側継手部材21のマウス部22に対して非接触の状態に維持できるように(弾性部43が軸部材2とマウス部22の間に噛み込まれないように)、弾性部43よりも厚肉に形成されて剛性が高められている。 The connecting portion 44 (the annular portion 45 and cylindrical portion 46 that constitute it) is thicker than the elastic portion 43, increasing its rigidity, so that even if the shaft member 2 connected to the inner joint member 24 is angularly displaced relative to the outer joint member 21 due to its own weight or other factors, causing a bending moment to act on the boot 40 and elastically deforming the elastic portion 43, the elastic portion 43 can be maintained in a non-contact state with the mouth portion 22 of the outer joint member 21 against this moment load (to prevent the elastic portion 43 from becoming caught between the shaft member 2 and the mouth portion 22).

 環状部45の肉厚xは、第1実施形態に係るブーツ30の環状部35の肉厚xを2mm以上4mm以下の範囲内に設定したのと同様の理由により、2mm以上4mm以下の範囲内に設定される。また、円筒部46の肉厚zは、第1実施形態に係るブーツ40のテーパ部35の肉厚yの上限を4mmに設定したのと同様の理由から、4mmを上限とする。 The thickness x of the annular portion 45 is set within the range of 2 mm to 4 mm for the same reasons that the thickness x of the annular portion 35 of the boot 30 according to the first embodiment is set within the range of 2 mm to 4 mm. Furthermore, the upper limit of the thickness z of the cylindrical portion 46 is set to 4 mm for the same reasons that the upper limit of the thickness y of the tapered portion 35 of the boot 40 according to the first embodiment is set to 4 mm.

 但し、環状部45の肉厚x、及び円筒部46の肉厚zは、弾性部43の噛み込み防止を図りつつ、上記した数々の問題発生をも防止可能とするため、本発明者らが確認試験としての数値解析を行うことにより見出した、後述する関係式を満たすように設定される。解析手順を以下説明する。なお、解析時の温度条件は室温とした。 However, in order to prevent the elastic portion 43 from getting caught while also preventing the occurrence of the various problems mentioned above, the thickness x of the annular portion 45 and the thickness z of the cylindrical portion 46 are set to satisfy the relationship described below, which the inventors discovered through numerical analysis as a confirmation test. The analysis procedure is explained below. The temperature conditions during the analysis were room temperature.

[手順1]
 環状部45の肉厚xを上記した2~4mmの範囲内で互いに異ならせた複数のブーツ40のモデル(ブーツモデル)を作成した。ここでは、環状部45の肉厚x=2.0mmとした第6ブーツモデル、x=3.0mmとした第7ブーツモデル、x=4.0mmとした第8ブーツモデルを作成した。各ブーツモデルは、何れも、大径筒部41の外径:φ89.5mm、小径筒部42の外径:φ33.7mmとした。
[手順2]
 上記の各ブーツモデルを装着した作動角0°の状態の固定式等速自在継手20のモデル(ジョイントモデル)に所定の曲げモーメントを付与したとき、環状部45の肉厚xに対する円筒部46の肉厚yの比δ2(=z/x)の変化に伴って、外側継手部材21に対する軸部材2の相対的な角度変位量(等速自在継手20の作動角)がどのように変化・推移するかを確認した。ジョイントモデルに付与する曲げモーメントは1740Nmmとした。
[手順3]
 上記の各ジョイントモデルについて、横軸を上記の比δ2とし、縦軸を角度変位量とした散布図を作成した。図12~図14のそれぞれに、第6~第8ブーツモデルを装着したジョイントモデル(第6~第8ジョイントモデル)についての散布図を示す。図12~図14に基づけば、比δ2が大きくなる(円筒部46の肉厚zが大きくなる)ほど、曲げモーメントが作用したときの角度変位抑制効果が高まることがわかる。
[Step 1]
A plurality of boot 40 models (boot models) were created in which the wall thickness x of the annular portion 45 was varied within the above-mentioned range of 2 to 4 mm. Here, a sixth boot model was created in which the wall thickness x of the annular portion 45 was 2.0 mm, a seventh boot model was created in which x was 3.0 mm, and an eighth boot model was created in which x was 4.0 mm. In each boot model, the outer diameter of the large-diameter cylindrical portion 41 was φ89.5 mm, and the outer diameter of the small-diameter cylindrical portion 42 was φ33.7 mm.
[Step 2]
When a predetermined bending moment was applied to a model (joint model) of the fixed constant velocity universal joint 20 equipped with each of the above boot models and with an operating angle of 0°, it was confirmed how the relative angular displacement of the shaft member 2 with respect to the outer joint member 21 (the operating angle of the constant velocity universal joint 20) changed and progressed with changes in the ratio δ2 (=z/x) of the thickness y of the cylindrical portion 46 to the thickness x of the annular portion 45. The bending moment applied to the joint model was 1740 Nmm.
[Step 3]
For each of the above joint models, a scatter diagram was created with the ratio δ2 on the horizontal axis and the amount of angular displacement on the vertical axis. Figures 12 to 14 show scatter diagrams for the joint models (the sixth to eighth joint models) equipped with the sixth to eighth boot models, respectively. It can be seen from Figures 12 to 14 that the greater the ratio δ2 (the greater the wall thickness z of the cylindrical portion 46), the greater the effect of suppressing angular displacement when a bending moment is applied.

 次に、図12~図14に基づき、各ジョイントモデルの角度変位態様について考察する。
・第6ジョイントモデルにおいて、比δ2が0.4~1.0となるように円筒部46の肉厚zを変化させると、比δ2:0.6を基準に角度変位量の変化傾向が変わる(図12)。
・第7ジョイントモデルにおいて、比δ2が0.4~1.0となるように円筒部46の肉厚zを変化させると、比δ2:0.6を基準に角度変位量の変化傾向が変わる(図13)。
・第8ジョイントモデルにおいて、比δ2が0.4~1.0となるように円筒部46の肉厚zを変化させると、比δ2:0.6を基準に角度変位量の変化傾向が変わる(図14)。
Next, the angular displacement of each joint model will be considered with reference to FIGS.
In the sixth joint model, when the thickness z of the cylindrical portion 46 is changed so that the ratio δ2 is between 0.4 and 1.0, the tendency of change in the amount of angular displacement changes with the ratio δ2:0.6 as the reference (FIG. 12).
In the seventh joint model, when the thickness z of the cylindrical portion 46 is changed so that the ratio δ2 is between 0.4 and 1.0, the tendency of change in the amount of angular displacement changes with the ratio δ2:0.6 as the reference (FIG. 13).
In the eighth joint model, when the thickness z of the cylindrical portion 46 is changed so that the ratio δ2 is between 0.4 and 1.0, the tendency of change in the amount of angular displacement changes with the ratio δ2:0.6 as the reference (FIG. 14).

 図12~図14からは、環状部45の肉厚x毎に、角度変位量の変化が大きい急勾配の線グラフと、角度変位量の変化が小さい緩勾配の線グラフとを描けることがわかる。そして、環状部45の肉厚xを横軸にとり、比δ2を縦軸にとった散布図を図15として作成し、環状部45の肉厚xを1.0mm刻みで異ならせた第6~第8ブーツモデルを装着したジョイントモデルのそれぞれについて、角度変位量の変化傾向が変わった点における比δ2を図15にプロットした。環状部45の肉厚xが2.0mm~4.0mmの間ではδ2=0.6で一定である。従って、環状部45の肉厚xが2.0mm以上4.0mm以下で、かつδ2≧0.6の関係式を満足する(ように円筒部46の肉厚zが設定された)場合は、等速自在継手20に曲げモーメントが作用したときの角度変位の抑制効果が高められたブーツ40を実現することができる。 From Figures 12 to 14, it can be seen that for each thickness x of the annular portion 45, a line graph with a steep slope indicating a large change in the amount of angular displacement and a line graph with a gentle slope indicating a small change in the amount of angular displacement can be drawn. A scatter plot was then created in Figure 15, with the thickness x of the annular portion 45 on the horizontal axis and the ratio δ2 on the vertical axis. The ratio δ2 at the point where the trend in the amount of angular displacement changed was plotted in Figure 15 for each of the joint models fitted with boot models 6 to 8, which had annular portion 45 thicknesses x that varied in 1.0 mm increments. When the thickness x of the annular portion 45 was between 2.0 mm and 4.0 mm, δ2 was constant at 0.6. Therefore, if the thickness x of the annular portion 45 is between 2.0 mm and 4.0 mm, and the relationship δ2≧0.6 is satisfied (the thickness z of the cylindrical portion 46 is set so that this is the case), a boot 40 can be realized that is more effective at suppressing angular displacement when a bending moment acts on the constant velocity universal joint 20.

 上述したように、円筒部46の肉厚zは成形性等を考慮して4.0mmを上限としており(z≦4.0mm)、z=4.0とした場合、
・環状部45の肉厚x=2.0mmとすると、δ2=(z/x)=2.0、
・環状部45の肉厚x=2.5mmとすると、δ2=1.6、
・環状部45の肉厚x=3.0mmとすると、δ2=1.33、
・環状部45の肉厚x=3.5mmとすると、δ2=1.14、
・環状部45の肉厚x=4.0mmとすると、δ2=1.0、である。
 そして、上記の肉厚xに対応するδ2の値を図15にプロットした。すると、環状部45の肉厚x=3mmを基準に比δ2の変化傾向が変わり、肉厚xが2.0mm~3.0mmの間ではδ2=-0.67x+3.31なる関係式が成立し、肉厚xが3.0mm~4.0mmの間ではδ2=-0.33x+2.33なる関係式が成立することが判明した。
As described above, the upper limit of the wall thickness z of the cylindrical portion 46 is set to 4.0 mm (z≦4.0 mm) in consideration of formability, etc., and when z=4.0,
When the thickness x of the annular portion 45 is 2.0 mm, δ2=(z/x)=2.0.
If the thickness x of the annular portion 45 is 2.5 mm, then δ2 = 1.6.
When the wall thickness x of the annular portion 45 is 3.0 mm, δ2=1.33,
If the wall thickness x of the annular portion 45 is 3.5 mm, δ2 = 1.14,
If the thickness x of the annular portion 45 is 4.0 mm, then δ2 = 1.0.
The values of δ2 corresponding to the thickness x were plotted in Fig. 15. It was found that the tendency of change in the ratio δ2 changed when the thickness x of the annular portion 45 was 3 mm, and that the relational expression δ2 = -0.67x + 3.31 was established when the thickness x was between 2.0 mm and 3.0 mm, and the relational expression δ2 = -0.33x + 2.33 was established when the thickness x was between 3.0 mm and 4.0 mm.

 以上から、接続部44を弾性部43よりも厚肉に形成し、かつ接続部44を、2.0mm以上4.0mm以下の肉厚を有する環状部45と、環状部45と大径筒部31を接続する径一定の円筒部46とで構成した本実施形態のブーツ40において、
 環状部45の肉厚xを2mm以上3mm未満とする場合に、環状部45の肉厚xに対する円筒部36の肉厚zの比δ2(=z/x)が下記の関係式(7)を満たし、
 環状部45の肉厚xを3mm以上4mm以下とする場合に、上記比δ2が下記の関係式(8)を満たすように円筒部46の肉厚zを設定すれば、
 簡素な構造で、成形性や変形容易性に優れるものでありながら、等速自在継手20の大きな折れ曲がり(外側継手部材21に対する軸部材2の大きな角度変位)に起因する弾性部43の噛み込みを防止可能なブーツ40を低コストに実現することができる。
0.6 ≦ δ2 ≦ -0.67x+3.31・・・(7)
0.6 ≦ δ2 ≦ -0.33x+2.33・・・(8)
From the above, in the boot 40 of this embodiment, the connecting portion 44 is formed to be thicker than the elastic portion 43, and the connecting portion 44 is configured with the annular portion 45 having a thickness of 2.0 mm or more and 4.0 mm or less, and the cylindrical portion 46 having a constant diameter that connects the annular portion 45 and the large-diameter cylindrical portion 31,
When the wall thickness x of the annular portion 45 is set to be 2 mm or more and less than 3 mm, the ratio δ2 (=z/x) of the wall thickness z of the cylindrical portion 36 to the wall thickness x of the annular portion 45 satisfies the following relational expression (7):
When the wall thickness x of the annular portion 45 is set to 3 mm or more and 4 mm or less, if the wall thickness z of the cylindrical portion 46 is set so that the ratio δ2 satisfies the following relational expression (8),
A boot 40 can be realized at low cost that has a simple structure, is excellent in formability and deformability, and is capable of preventing the elastic portion 43 from becoming caught due to large bending of the constant velocity universal joint 20 (large angular displacement of the shaft member 2 relative to the outer joint member 21).
0.6 ≦ δ2 ≦ -0.67x+3.31...(7)
0.6 ≦ δ2 ≦ -0.33x+2.33...(8)

 なお、上記の比δ2が、下記の関係式(9)を満たすように円筒部46の肉厚zを設定しても良い。
0.6 ≦ δ2 ≦ 0.6×1.2・・・(9)
 この関係式(9)を満たす場合とは、比δ2が図15中に薄く塗り潰された領域の範囲内にあることを意味する。そのため、この場合、比δ2の上限が小さくなる、換言すると円筒部46の肉厚zの設定可能範囲が狭くなるが、上述した本発明による作用効果を確実に享受する上で有利となる。
The thickness z of the cylindrical portion 46 may be set so that the ratio δ2 satisfies the following relational expression (9).
0.6≦δ2≦0.6×1.2...(9)
The case where the relational expression (9) is satisfied means that the ratio δ2 is within the range of the lightly shaded region in Fig. 15. Therefore, in this case, the upper limit of the ratio δ2 is small, in other words, the settable range of the wall thickness z of the cylindrical portion 46 is narrowed, but this is advantageous in ensuring the above-described operational effects of the present invention.

 また、上記の比δ2が、下記の関係式(10)を満たすように円筒部46の肉厚zを設定しても良い。
0.6 ≦ δ2 ≦ 0.6×1.1・・・(10)
 この場合、比δ2の上限が上記の関係式(9)を適用する場合よりも小さくなる分、円筒部46の肉厚zの設定可能範囲がさらに狭くなるが、上述した本発明による作用効果を一層確実に享受する上で有利となる。
Furthermore, the thickness z of the cylindrical portion 46 may be set so that the ratio δ2 satisfies the following relational expression (10).
0.6≦δ2≦0.6×1.1...(10)
In this case, the upper limit of the ratio δ2 becomes smaller than when the above-mentioned relational expression (9) is applied, and the settable range of the wall thickness z of the cylindrical portion 46 becomes narrower accordingly, but this is advantageous in more reliably enjoying the above-mentioned effects of the present invention.

 以上、本発明の実施形態に係るブーツ30,40について説明を行ったが、ブーツ30、40には、本発明の要旨を逸脱しない範囲で適宜の変更を施すことが可能である。 The above describes the boots 30, 40 according to an embodiment of the present invention, but appropriate modifications can be made to the boots 30, 40 without departing from the spirit and scope of the present invention.

 図1に示した、本発明の実施形態に係るブーツ30を含む動力伝達装置は後輪用ドライブシャフトであるが、本発明の実施形態に係るブーツ30,40は、前輪用ドライブシャフトやプロペラシャフトを構成する等速自在継手(固定式等速自在継手)用のブーツとして用いることも可能である。 The power transmission device including the boot 30 according to an embodiment of the present invention shown in Figure 1 is a rear wheel drive shaft, but the boots 30, 40 according to embodiments of the present invention can also be used as boots for constant velocity universal joints (fixed constant velocity universal joints) that make up front wheel drive shafts or propeller shafts.

 1   ドライブシャフト
 2   軸部材
 20  固定式等速自在継手
 21  外側継手部材
 22  マウス部
 30  ブーツ(等速自在継手用ブーツ)
 31  大径筒部
 32  小径筒部
 33  弾性部
 34  接続部
 35  環状部
 36  テーパ部
 40  ブーツ(等速自在継手用ブーツ)
 41  大径筒部
 42  小径筒部
 43  弾性部
 44  接続部
 45  環状部
 46  円筒部
 t   弾性部の肉厚
 x   環状部の肉厚
 y   テーパ部の肉厚
 z   円筒部の肉厚
 δ1,δ2 比
 
REFERENCE SIGNS LIST 1 Drive shaft 2 Shaft member 20 Fixed constant velocity universal joint 21 Outer joint member 22 Mouth portion 30 Boot (constant velocity universal joint boot)
31 Large diameter cylindrical portion 32 Small diameter cylindrical portion 33 Elastic portion 34 Connection portion 35 Annular portion 36 Tapered portion 40 Boot (boot for constant velocity universal joint)
41 Large diameter cylindrical portion 42 Small diameter cylindrical portion 43 Elastic portion 44 Connecting portion 45 Annular portion 46 Cylindrical portion t Wall thickness of elastic portion x Wall thickness of annular portion y Wall thickness of tapered portion z Wall thickness of cylindrical portion δ1, δ2 ratio

Claims (7)

 等速自在継手の外側継手部材に取り付けられる大径筒部と、等速自在継手の内側継手部材に連結された軸部材に取り付けられる小径筒部と、円弧状に湾曲した1つの谷部を有し、前記小径筒部から前記大径筒部に向けて延在する弾性部と、前記大径筒部と前記弾性部を接続する接続部とが可撓性材料で一体成形され、
 前記外側継手部材と前記軸部材の相対的な角度変位に追従して前記弾性部が弾性変形し、
 前記接続部は、記弾性部よりも厚肉に形成されている等速自在継手用ブーツであって、
 前記接続部は、2mm以上4mm以下の肉厚を有し、前記弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、該環状部と前記大径筒部を接続し、環状部側から大径筒部側に向けて徐々に拡径したテーパ部とを備え、
 前記環状部の肉厚xが2mm以上3mm未満の場合、前記環状部の肉厚xに対する前記テーパ部の肉厚yの比δ1(=y/x)が、下記の関係式(1)を満たし、
 前記環状部の肉厚xが3mm以上4mm以下の場合、前記比δ1が、下記の関係式(2)を満たすことを特徴とする等速自在継手用ブーツ。
-0.21x+1.24≦ δ1 ≦-0.67x+3.31・・・(1)
-0.04x+0.71≦ δ1 ≦-0.33x+2.33・・・(2)
a large diameter cylindrical portion attached to an outer joint member of a constant velocity universal joint; a small diameter cylindrical portion attached to a shaft member connected to an inner joint member of the constant velocity universal joint; an elastic portion having one arc-shaped valley portion and extending from the small diameter cylindrical portion toward the large diameter cylindrical portion; and a connecting portion connecting the large diameter cylindrical portion and the elastic portion, all of which are integrally molded from a flexible material;
the elastic portion elastically deforms in response to a relative angular displacement between the outer joint member and the shaft member,
The connection portion is formed to be thicker than the elastic portion,
the connecting portion has a wall thickness of 2 mm or more and 4 mm or less, and includes an annular portion extending radially outward from an end of the elastic portion on the large-diameter cylindrical portion side, and a tapered portion connecting the annular portion and the large-diameter cylindrical portion, the tapered portion gradually increasing in diameter from the annular portion side toward the large-diameter cylindrical portion side,
When the thickness x of the annular portion is 2 mm or more and less than 3 mm, a ratio δ1 (= y/x) of the thickness y of the tapered portion to the thickness x of the annular portion satisfies the following relational expression (1),
A boot for a constant velocity universal joint, characterized in that when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio δ1 satisfies the following relational expression (2):
-0.21x+1.24≦δ1≦-0.67x+3.31...(1)
-0.04x+0.71≦δ1≦-0.33x+2.33...(2)
 前記環状部の肉厚xが2mm以上3mm未満の場合、前記比δ1が、前記関係式(1)の一部を変更した下記の関係式(3)を満たし、前記環状部の肉厚xが3mm以上4mm以下の場合、前記比δ1が、前記関係式(2)の一部を変更した下記の関係式(4)を満たす請求項1に記載の等速自在継手用ブーツ。
-0.21x+1.24≦δ1 ≦(-0.21x+1.24)×1.2・・・(3)
-0.04x+0.71≦δ1 ≦(-0.04x+0.71)×1.2・・・(4)
2. A boot for a constant velocity universal joint according to claim 1, wherein, when the thickness x of the annular portion is 2 mm or more and less than 3 mm, the ratio δ1 satisfies the following relational expression (3), which is a partial modification of the relational expression (1), and when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio δ1 satisfies the following relational expression (4), which is a partial modification of the relational expression (2).
-0.21x+1.24≦δ1≦(-0.21x+1.24)×1.2...(3)
-0.04x+0.71≦δ1≦(-0.04x+0.71)×1.2...(4)
 前記環状部の肉厚xが2mm以上3mm未満の場合、前記比δ1が、前記関係式(1)の一部を変更した下記の関係式(5)を満たし、前記環状部の肉厚xが3mm以上4mm以下の場合、前記比δ1が、前記関係式(2)の一部を変更した下記の関係式(6)を満たす請求項1に記載の等速自在継手用ブーツ。
-0.21x+1.24≦ δ1 ≦(-0.21x+1.24)×1.1・・・(5)
-0.04x+0.71≦ δ1 ≦(-0.04x+0.71)×1.1・・・(6)
2. A boot for a constant velocity universal joint according to claim 1, wherein, when the thickness x of the annular portion is 2 mm or more and less than 3 mm, the ratio δ1 satisfies the following relational expression (5), which is a partial modification of the relational expression (1), and when the thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio δ1 satisfies the following relational expression (6), which is a partial modification of the relational expression (2).
-0.21x+1.24≦ δ1≦(-0.21x+1.24)×1.1...(5)
-0.04x+0.71≦ δ1≦(-0.04x+0.71)×1.1...(6)
 前記テーパ部が軸方向に対してなす角度を20°以上30°以下とした請求項1~3の何れか一項に記載の等速自在継手用ブーツ。 A boot for a constant velocity universal joint according to any one of claims 1 to 3, wherein the angle formed by the tapered portion with respect to the axial direction is between 20° and 30°.  等速自在継手の外側継手部材に取り付けられる大径筒部と、等速自在継手の内側継手部材に連結された軸部材に取り付けられる小径筒部と、円弧状に湾曲した1つの谷部を有し、前記小径筒部から前記大径筒部に向けて延在する弾性部と、前記大径筒部と前記弾性部を接続する接続部とが可撓性材料で一体成形され、
 前記外側継手部材と前記軸部材の相対的な角度変位に追従して前記弾性部が弾性変形し、
 前記接続部は、前記弾性部よりも厚肉に形成されている等速自在継手用ブーツであって、
 前記接続部は、2mm以上4mm以下の肉厚を有し、前記弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、該環状部と前記大径筒部を接続する円筒部とを備え、
 前記環状部の肉厚xが2mm以上3mm未満の場合、前記環状部の肉厚xに対する前記円筒部の肉厚zの比δ2(=z/x)が、下記の関係式(7)を満たし、
 前記環状部の肉厚xが3mm以上4mm以下の場合、前記比δ2が、下記の関係式(8)を満たすことを特徴とする等速自在継手用ブーツ。
 0.6 ≦ δ2 ≦ -0.67x+3.31・・・(7)
 0.6 ≦ δ2 ≦ -0.33x+2.33・・・(8)
a large diameter cylindrical portion attached to an outer joint member of a constant velocity universal joint; a small diameter cylindrical portion attached to a shaft member connected to an inner joint member of the constant velocity universal joint; an elastic portion having one arc-shaped valley portion and extending from the small diameter cylindrical portion toward the large diameter cylindrical portion; and a connecting portion connecting the large diameter cylindrical portion and the elastic portion, all of which are integrally molded from a flexible material;
the elastic portion elastically deforms in response to a relative angular displacement between the outer joint member and the shaft member,
The connection portion is formed to be thicker than the elastic portion,
the connecting portion has a wall thickness of 2 mm or more and 4 mm or less, and includes an annular portion extending radially outward from an end of the elastic portion on the large-diameter cylindrical portion side, and a cylindrical portion connecting the annular portion and the large-diameter cylindrical portion,
When the wall thickness x of the annular portion is 2 mm or more and less than 3 mm, the ratio δ2 (= z/x) of the wall thickness z of the cylindrical portion to the wall thickness x of the annular portion satisfies the following relational expression (7),
A boot for a constant velocity universal joint, characterized in that when the wall thickness x of the annular portion is 3 mm or more and 4 mm or less, the ratio δ2 satisfies the following relational expression (8):
0.6 ≦ δ2 ≦ -0.67x+3.31...(7)
0.6 ≦ δ2 ≦ -0.33x+2.33...(8)
 等速自在継手の外側継手部材に取り付けられる大径筒部と、等速自在継手の内側継手部材に連結された軸部材に取り付けられる小径筒部と、円弧状に湾曲した1つの谷部を有し、前記小径筒部から前記大径筒部に向けて延在する弾性部と、前記大径筒部と前記弾性部を接続する接続部とが可撓性材料で一体成形され、
 前記外側継手部材と前記軸部材の相対的な角度変位に追従して前記弾性部が弾性変形し、
 前記接続部は、前記弾性部よりも厚肉に形成されている等速自在継手用ブーツであって、
 前記接続部は、2mm以上4mm以下の肉厚を有し、前記弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、該環状部と前記大径筒部を接続する円筒部とを備え、
 前記環状部の肉厚xに対する前記円筒部の肉厚zの比δ2(=z/x)が、下記の関係式(9)を満たすことを特徴とする等速自在継手用ブーツ。
 0.6 ≦ δ2 ≦ 0.6×1.2・・・(9)
a large diameter cylindrical portion attached to an outer joint member of a constant velocity universal joint; a small diameter cylindrical portion attached to a shaft member connected to an inner joint member of the constant velocity universal joint; an elastic portion having one arc-shaped valley portion and extending from the small diameter cylindrical portion toward the large diameter cylindrical portion; and a connecting portion connecting the large diameter cylindrical portion and the elastic portion, all of which are integrally molded from a flexible material;
the elastic portion elastically deforms in response to a relative angular displacement between the outer joint member and the shaft member,
The connection portion is formed to be thicker than the elastic portion,
the connecting portion has a wall thickness of 2 mm or more and 4 mm or less, and includes an annular portion extending radially outward from an end of the elastic portion on the large-diameter cylindrical portion side, and a cylindrical portion connecting the annular portion and the large-diameter cylindrical portion,
A boot for a constant velocity universal joint, characterized in that a ratio δ2 (=z/x) of a wall thickness z of the cylindrical portion to a wall thickness x of the annular portion satisfies the following relational expression (9).
0.6≦δ2≦0.6×1.2...(9)
 等速自在継手の外側継手部材に取り付けられる大径筒部と、等速自在継手の内側継手部材に連結された軸部材に取り付けられる小径筒部と、円弧状に湾曲した1つの谷部を有し、前記小径筒部から前記大径筒部に向けて延在する弾性部と、前記大径筒部と前記弾性部を接続する接続部とが可撓性材料で一体成形され、
 前記外側継手部材と前記軸部材の相対的な角度変位に追従して前記弾性部が弾性変形し、
 前記接続部は、前記弾性部よりも厚肉に形成されている等速自在継手用ブーツであって、
 前記接続部は、2mm以上4mm以下の肉厚を有し、前記弾性部の大径筒部側の端部から径方向外向きに延びる環状部と、該環状部と前記大径筒部を接続する円筒部とを備え、
 前記環状部の肉厚xに対する前記円筒部の肉厚zの比δ2(=z/x)が、下記の関係式(10)を満たすことを特徴とする等速自在継手用ブーツ。
 0.6≦ δ2≦ 0.6×1.1・・・(10)
a large diameter cylindrical portion attached to an outer joint member of a constant velocity universal joint; a small diameter cylindrical portion attached to a shaft member connected to an inner joint member of the constant velocity universal joint; an elastic portion having one arc-shaped valley portion and extending from the small diameter cylindrical portion toward the large diameter cylindrical portion; and a connecting portion connecting the large diameter cylindrical portion and the elastic portion, all of which are integrally molded from a flexible material;
the elastic portion elastically deforms in response to a relative angular displacement between the outer joint member and the shaft member,
The connection portion is formed to be thicker than the elastic portion,
the connecting portion has a wall thickness of 2 mm or more and 4 mm or less, and includes an annular portion extending radially outward from an end of the elastic portion on the large-diameter cylindrical portion side, and a cylindrical portion connecting the annular portion and the large-diameter cylindrical portion,
A boot for a constant velocity universal joint, characterized in that a ratio δ2 (=z/x) of a wall thickness z of the cylindrical portion to a wall thickness x of the annular portion satisfies the following relational expression (10):
0.6≦δ2≦0.6×1.1 (10)
PCT/JP2025/005987 2024-03-29 2025-02-21 Boot for constant velocity joint Pending WO2025204357A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017009110A (en) * 2015-06-25 2017-01-12 Ntn株式会社 Slide type constant velocity universal joint
JP2019515201A (en) * 2016-05-10 2019-06-06 デーナ、オータモウティヴ、システィムズ、グループ、エルエルシー Constant velocity joint boot assembly

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017009110A (en) * 2015-06-25 2017-01-12 Ntn株式会社 Slide type constant velocity universal joint
JP2019515201A (en) * 2016-05-10 2019-06-06 デーナ、オータモウティヴ、システィムズ、グループ、エルエルシー Constant velocity joint boot assembly

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