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WO2025202192A1 - Aerosol generation device with optical heating - Google Patents

Aerosol generation device with optical heating

Info

Publication number
WO2025202192A1
WO2025202192A1 PCT/EP2025/058121 EP2025058121W WO2025202192A1 WO 2025202192 A1 WO2025202192 A1 WO 2025202192A1 EP 2025058121 W EP2025058121 W EP 2025058121W WO 2025202192 A1 WO2025202192 A1 WO 2025202192A1
Authority
WO
WIPO (PCT)
Prior art keywords
aerosol
generating
light sources
light
light source
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/EP2025/058121
Other languages
French (fr)
Inventor
Franck Pourrat
Sebo POPKEN
Dick Paul VOERMAN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JT International SA
Original Assignee
JT International SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JT International SA filed Critical JT International SA
Publication of WO2025202192A1 publication Critical patent/WO2025202192A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors

Definitions

  • the present invention relates to an aerosol generation device, in particular an aerosol generation device comprising one or more light sources for optically heating an aerosolgenerating substrate.
  • Aerosol generation devices of the prior art commonly found on the market employ thermal heating, wherein a heating system generates heat and contacts and transfers the generated heat to an aerosol-generating substrate, typically either directly via conduction or via convection by heating air drawn into the aerosol-generating device.
  • non-contact heating such as optical heating
  • optical heating only the parts of the aerosol-generating substrate that absorb generated light are heated.
  • Optical heating can therefore selectively target localized portions of the aerosol-generating substrate, and thus allows faster generation of an aerosol.
  • the invention is an aerosol-generating device comprising at least two light sources for emitting light onto an aerosol generating-substrate received by the aerosol generation device for generating an aerosol, wherein the at least two light sources comprise a first light source configured to emit light with a wavelength within a first range, and a second light source configured to emit light with a wavelength within a second range, wherein the first range and the second range are different one from another, and wherein the at least two light sources are configured to emit light on at least one same portion of an aerosol generating-substrate received by the aerosol generation device.
  • the 1 st aspect of the invention provides several advantages. Optical heating using light that is emitted onto and that is absorbed by the same portion of an aerosol-generating substrate provides a low maintenance aerosol-generating device that can generate an aerosol from the portion of the aerosol-generating substrate rapidly and with high efficiency.
  • the aerosol-generating substrate can be heated in a more targeted, localized, and effective manner, as light can be readily focused and directed, and only the portion of the aerosol-generating substrate onto which light is emitted is heated without thermal energy loss.
  • aerosol-generating substrates comprise different components, wherein different components have different optical absorption spectra and thus respond differently to being illuminated and heated by a light source.
  • first range and the second range being different from another preferably means that first range is not fully encompassed by the second range and vice versa. It further preferably means that there is substantially no overlap between the first range and the second range.
  • the first light source is configured to emit light with a wavelength within a first range of 380 nm to 500 nm, preferably of 430 nm to 470 nm, more preferably of 440 nm to 460 nm, most preferably of about 450 nm.
  • the second light source is configured to emit light with a wavelength within a second range of 520 nm to 590 nm, preferably of 540 nm to 570 nm, most preferably of about 555 nm, or a wavelength within a third range of 590 nm to 635 nm, preferably of 590 nm to 600 nm, most preferably of about 595 nm.
  • the applicant has found that many substrates, including tobacco substrates, have optical absorption properties that are enhanced at a wavelength, preferably within the first range, compared to other wavelengths that lie preferably within the second range or the third range. Consequently, by providing at least two light sources, with the first light source emitting light within the first range and the second light source emitting light within the second or third range, optical heating of the aerosol-generating substrate can be controlled to be more efficient, effective, and flexible.
  • At least one or more, preferably all of the least two light sources are one or more coherent light sources, preferably one or more laser diodes.
  • the 4 th aspect is advantageous since coherent light sources, such as, for example, lasers, usually have a small beam divergence that allows specific portions of a substrate to be accurately targeted without requiring focusing optical elements.
  • At least one or more, preferably all of the least two light sources are one or more non-coherent light sources, preferably one or more LEDs.
  • the 5 th aspect is advantageous as non-coherent light sources, such as, for example, LEDs, are smaller and require less power.
  • the 6 th aspect is advantageous as surface-emitting lasers allow miniaturization of the light sources, and simplify testing and mounting procedures during manufacturing of the aerosol-generating device.
  • At least two, preferably all of the at least two light sources are arranged at the same distance from the at least one same portion of the aerosol-generating substrate.
  • the 7 th aspect is advantageous as it improves control over the illumination and heating of the aerosol-generating substrate.
  • the distance of a light source to the aerosolgenerating substrate affects various aspects of the light incident on the aerosol- generating substrate. Parameters such as beam size/diameter, coherence, and intensity vary with the distance of the light source to the substrate. By arranging the light sources at a same distance minimizes deviations in the parameters between the light sources, and thus affords improved control.
  • the io th aspect is advantageous as it improves control over the process of heating the aerosol-generating substrate.
  • the vaporizing space corresponds to an enclosed space (or volume) within which a part or all of the aerosol-generating substrate is positioned and heated, and within which aerosol is generated for consumption by a user.
  • the vaporization space comprises a volume where the aerosol generated from the aerosol-generating substrate is received and also guided towards an air passage to release the aerosol from a vapor outlet of the device.
  • the at least two light sources are arranged such that incident angles of the lights emitted by the at least two light sources onto the surface of the at least one same portion of the aerosol-generating substrate are equal.
  • the at least one or more coherent light sources are selected from one or more of: a vertical cavity surface emitting laser (VCSEL), a photonic crystal surface-emitting laser (PCSEL), a topological cavity surface emitting laser (TCSEL) and a surface mounted device (SMD).
  • VCSEL vertical cavity surface emitting laser
  • PCSEL photonic crystal surface-emitting laser
  • TCSEL topological cavity surface emitting laser
  • SMD surface mounted device
  • the aerosol-generating unit 110 is configured to emit light onto an aerosol-generating substrate 210 for heating the aerosol-generating substrate 210 to generate an aerosol.
  • the configuration and arrangement of the aerosolgenerating unit 110 in the aerosol-generating device too depends on the type of aerosol-generating article 200 as well as the manner, in which an aerosol-generating article 200 comprising the aerosol-generating substrate 210 is received.
  • the configuration and arrangement of the aerosol-generating unit 110 may also depend on the way an aerosol-generating substrate 210 is to be heated.
  • the aerosol-generating article 200 that is exemplified as a disk shape but may have any shape described in the context of Figs.
  • one or more of the at least two light source may be arranged on an inner surface of the chamber 105, or may be recessed into an inner surface of the chamber 105.
  • the aerosol generating unit 110 may be configured as described below in the context of Figs. 4Ato 6C.
  • the aerosol-generating substrate 210 comprised by the aerosol-generating article, and the aerosol-generating unit 110 are arranged such that light emitted from the aerosolgenerating unit 110 is incident onto the aerosol-generating substrate 210.
  • the term wavelength of light emitted by a light source according to the present invention refers to peak wavelength, i.e., the wavelength at which the optical spectrum the light emitted by the light source has its maximum.
  • range light or light within the “orange range”
  • this corresponds to light within the visible spectrum that is from 590 nm to 635 nm, preferably from 590 nm to 600 nm, most preferably of about 595 nm.
  • the wavelength of light emitted by one light source being different than the wavelength of light emitted by another light source means that the peak wavelengths of the one light source is different from the peak wavelength of the other light source.
  • the peak wavelength of the one light source does not lie within the full width at half maximum (FWHM) of the spectrum of the other light source, and that the peak wavelength of the other light source does not lie within the FWHM of the one light source.
  • the aerosolgenerating unit 110 comprises at least two light sources.
  • the at least two light sources comprise a first light source 111 that is configured to emit light in the blue range, and a second light source 112.
  • the second light source 112 is configured to emit light in the green or, alternatively, in the orange range.
  • the at least two light sources may comprise a further third light source 113, as illustrated in Fig. 4B.
  • the third light source 113 is configured to emit light outside the blue range, wherein the third light source 113 is configured to emit light in the green range or, alternatively, in the orange range. It is preferred, when three light sources are provided, that the first light source in is configured to emit light in the blue range, the second light source 112 is configured to emit light in the green range, and the third light source 113 is configured to emit light in the orange range.
  • the at least two light sources are configured to light such that the emitted lights are incident onto the same portion of the aerosol-generating substrate 210.
  • at least two light sources are configured to emit light onto a same portion of an aerosol-generating substrate 210 when the main emission directions of the at least two light sources intersect within the same portion, or preferably at the surface of that same portion of the aerosolgenerating substrate 210 onto which light from the at least two light sources are incident.
  • this arrangement of light sources is not limited to two or three light sources, but is generally applicable to a plurality of light sources such as four or more light sources.
  • the type of light source can be chosen depending on the requirements of the aerosolgenerating device too regarding heating performance, energy consumption, spatial constraints within the aerosol-generating device too, size and shape of the aerosolgenerating substrate 210, and other factors known to the person skilled in the art.
  • one or more, or all of the at least two light sources are coherent light sources, such as, for example, lasers.
  • Lasers in particular, have a small beam divergence and thus narrow beam that allows heating of the aerosol-generating substrate 210 to be focused on and limited to a precise and well-defined portion of the aerosol-generating substrate 210. This provides improved control over the heating process and allows targeted and selective heating of the aerosol-generating substrate 210.
  • the lasers maybe surface-emitting lasers, such as, for example, vertical cavity surface emitting lasers (VCSEL), photonic crystal surface-emitting lasers (PCSEL), and topological cavity surface emitting lasers (TCSEL).
  • VCSEL vertical cavity surface emitting lasers
  • PCSEL photonic crystal surface-emitting lasers
  • TCSEL topological cavity surface emitting lasers
  • surface-emitting lasers are easier to manufacture and install in the aerosol-generating device too.
  • surfaceemitting lasers require less power, which is particularly advantageous in portable or handheld aerosol-generating devices that have a limited and non-constant constant power supply.
  • the type of light source is not limited to coherent light sources.
  • one or more, or all of the at least two light sources may be noncoherent light sources, such as, for example, such as LEDs, filament bulbs or plasma/flame radiation devices.
  • LEDs in particular, are energy-efficient and requires less power to operate when compared to coherent light sources, such as, for example, lasers. As described, decreased power consumption is particularly advantageous in portable or handheld devices.
  • the at least two light sources may be arranged within the aerosol-generating device too such that their distance to at least one same portion of the aerosol-generating substrate 210, onto which the at least two light sources are configured to emit light, are equal.
  • Fig. 4A illustrates the aerosol-generating substrate 210 as a rectangular shape
  • the shape of the aerosol-generating substrate 210 is not limited and may have a circular, spherical, ellipsoidal, or cigarette-like shape, as described above in the contexts of Figs. 2Ato 2B.
  • the at least two light sources may be arranged to be at a same distance from a portion of one of the two flat surfaces.
  • the at least two light sources may be arranged to be at a same distance from the base of the aerosol-generating substrate 210 that is inserted into the cavity or chamber 105 of the aerosol-generating device too.
  • the at least two light sources may be arranged to be at a same distance from a curved portion of the lateral surface of the cylindrical shape of a cigarette.
  • the at least light sources are arranged in the aerosolgenerating device too such that when the aerosol-generating article 200 is attached to the aerosol-generating device too, the at least two light sources are arranged at a same distance from at least one same portion of the aerosol-generating substrate 210 onto which the at least two light source are configured to emit light.
  • the distance of the light source to the aerosol-generating substrate 210 affects the parameters of beam size, coherence, and intensity of light that is incident on the aerosol-generating substrate 210. If individual light sources of the at least two light sources are arranged at different distances from a same portion of the aerosol-generating substrate 210, differences in the above parameters must be accounted for when setting operational parameters of the individual light sources.
  • the beam size incident on the aerosol-generating substrate 210 from the first laser, positioned at a larger distance from the aerosol-generating substrate 210 is larger than the beam size of the second laser that is positioned at a smaller distance from the aerosol-generating substrate 210.
  • the area and/or volume of the aerosol-generating substrate 210 that is illuminated by the first laser is larger than the area and/or volume of the aerosol-generating substrate 210 that is illuminated by the second laser, thus leading to non-uniform heating of the aerosolgenerating substrate 210 by the first laser and the second laser.
  • the at least light sources are of a same type of light sources, such as, lasers of a same type, it is therefore preferred to arrange the at least two light sources at a same distance from the aerosol-generating substrate 210, since it minimizes deviations in the above parameters and affords improved control over the heating process.
  • the light sources of the aerosol generating unit may be provided with collimating components which allows to adjust the beam size.
  • This arrangement may be advantageous when the distance from each of the light sources to the irradiation area is different because it allows to compensate divergence of lights which increases the beams size with an increase in distance from the light source.
  • the at least light sources when viewing an outer surface portion of the aerosol-generating substrate 210 onto which the at least two light sources are configured to emit light, from a plan view, the at least light sources may be arranged to emit light onto the portion of the aerosol-generating substrate 210 from different directions, i.e., the emission directions of the at least two light sources are non-parallel to each other. This facilitates the arrangement of the at least two light sources within the spatial constraints of the aerosol-generating device too and allows the at least two light sources to be arranged in close proximity to the aerosol-generating substrate 210 while allowing the at least two light sources to emit light directly onto a same portion of the aerosol-generating substrate 210.
  • the at least two light sources may be arranged, in plan view, on a curved, preferably arced, or even more preferably circular or elliptical line.
  • the arrangement on a circular or elliptical line is particularly advantageous for an aerosol-generating device too that is of an elongated shape with a circular or elliptical base shape, as described in the context of embodiments illustrated in Figs. 2Ato 2B.
  • the at least two light sources are arranged such that the lights emitted by the at least two light sources are incident on the same portion of the aerosol-generating substrate 210 from different directions that, when view in plan view, are spaced apart by equal angular distances from each other. This can be achieved by arranging the at least two light sources, when viewed in plan view and based on the point, at which the main emission directions of the at least two light sources intersect, as the origin point, at equal angular distances from each other.
  • the at least two light sources are arranged such that the lights emitted by the at least two light sources have a same angle of incidence onto the surface of a same portion of the aerosol-generating substrate 210. Since light sources in general have a non-zero beam divergence, parameters such as size and intensity of the emitted lights that are incident onto the portion of the aerosol-generating substrate 210 are dependent on the incidence angle. A larger incidence angle of a light source (relative to the local surface normal) leads to a larger surface area or volume of the aerosol-generating substrate 210 being illuminated by light emitted from the light source than a smaller incidence angle, and thus changing the beam intensity onto the aerosol-generating substrate 210.
  • a light with a circular beam profile that is incident onto a surface at a non-zero incidence angle will result not in a circular, but an elliptical illuminated area on the surface of the aerosol-generating substrate 210.
  • By emitting light onto the aerosol-generating substrate 210 at a same incidence angle minimizes differences between the beam intensity distribution of the lights of the at least two sources on the aerosol-generating substrate 210, which is particularly advantageous for light sources of a same type with a same or similar beam profile. This affords more uniform heating of the aerosol- generating substrate 210 via the at least two light sources and provides improved control over the heating process.
  • Figs. 4A, 4B, 5A, and 5B illustrate an aerosol-generating unit 110 with two light sources or three light sources
  • the number is light sources is only limited by spatial constraints and/ or power supply limitations of the aerosol-generating device 100
  • the aerosol-generating unit 110 may comprise four or more light sources.
  • the aerosol-generating unit 110 may comprise six light sources. While in Fig. 6A, the arrangement of the six light sources is illustrated in relation to a rectangular or disk-shaped aerosol-generating substrate 210, the arrangement described in the following can be applied to any suitable shape of the aerosol-generating substrate 210, such as, for example, spherical, ellipsoidal, or cylindrical aerosol-generating substrates.
  • the aerosol-generating substrates may preferably be aerosol-generating substrates as described in the context of embodiments shown and illustrated in Figs 2Ato 5B.
  • the light sources of the embodiment illustrated in Figs. 6A and 6B may preferably be light sources as described above in the context of embodiments illustrated in Figs. 3A to 5B.
  • a first light source and a first further light source 111a are provided to form a first pair of light sources.
  • the first light source 111 and the first further light source 111a may be arranged on opposite sides of the aerosol-generating substrate 210.
  • the first light source 111 and the first further light source 111a maybe arranged adjacent each other.
  • a second light source 112 and a second further light source 112a maybe provided to form a second pair of light sources.
  • a third light source 113 and a third further light source 113a may be provided to form a third pair of light sources.
  • the arrangement of the second light source 112 and the second further light source 112a, and additionally, or alternatively, the arrangement of the third light source 113 and the third further light source 113a may be as described for the first light source 111 and the first further light source 111a.
  • the first light source 111, the second light source 112, and the third light source 113 may be arranged on one side of the aerosolgenerating substrate 210 as described above in the context of embodiments illustrated in Figs. 4A to 5B.
  • the first light source 111, the second light source 112, and the third light source 113 may be arranged with distances to the aerosol-generating substrate 210, and/or with an incidence angle, and/or with an arrangement in plan view as described in the context of embodiments illustrated in Figs.
  • the first light source m, the second light source 112, and the third light source 113 may be configured to emit light in a blue range, and/ or green range, and/ or orange range as described above in the context of embodiments illustrated above in Figs. 3A to 5B.
  • the first light source 111 may be configured to emit light in the blue range
  • the second light source 112 may be configured to emit light in the green range
  • the third light source 113 may be configured to emit light in the orange range.
  • the first further light source 111a, the second further light source 112a, and the third further light source 113a may be configured to emit light with a wavelength substantially and respectively corresponding to the wavelength of the light emitted by the first light source 111, the second light source 112, and the third light source 113.
  • “Substantially corresponding” means that the peak wavelength of the first light source 111 and/or the second light source 112 and/or the third light source 113 lies, within the FWHM of, respectively, the first further light source 111a, the second further light source 112a, and the third further light source 113a.
  • the six light sources are configured to emit light onto at least one same portion of the aerosolgenerating substrate 210.
  • the six light sources are configured such that the main emission directions of the six emitted lights intersect at a common point within the aerosol-generating substrate 210.
  • the first light source 111, the second light source 112, and the third light source 113 may be configured such that their respective main emission directions intersect on one surface of the aerosol-generating substrate 210, while the first further light source, the second further light source, and the third further light source are configured such that their respective main emission directions intersect at the other, opposite surface of the aerosol-generating substrate 210.

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Abstract

In a first aspect, the invention is an aerosol-generating device comprising at least two light sources for emitting light onto an aerosol generating-substrate received by the aerosol generation device for generating an aerosol, wherein the at least two light sources comprise a first light source configured to emit light with a wavelength within a first range a second light source configured to emit light with a wavelength within a second range, wherein the first range and the second range are different one from another, and wherein the at least two light sources are configured emit light onto at least one same portion of an aerosol generating-substrate received by the aerosol generation device.

Description

AEROSOL GENERATION DEVICE WITH OPTICAL HEATING
FIELD OF INVENTION
The present invention relates to an aerosol generation device, in particular an aerosol generation device comprising one or more light sources for optically heating an aerosolgenerating substrate.
TECHNICAL BACKGROUND
Aerosol generation devices of the prior art commonly found on the market employ thermal heating, wherein a heating system generates heat and contacts and transfers the generated heat to an aerosol-generating substrate, typically either directly via conduction or via convection by heating air drawn into the aerosol-generating device.
As an alternative, non-contact heating such as optical heating can be employed. In optical heating, only the parts of the aerosol-generating substrate that absorb generated light are heated. Optical heating can therefore selectively target localized portions of the aerosol-generating substrate, and thus allows faster generation of an aerosol.
However, different aerosol-generating substrates as well as different constituents therein have different optical absorption properties. Current optical heating methods and means do not account for these different optical absorption properties.
It is therefore an object of the present invention to provide an aerosol generating device and method employing optical heating that are capable of providing an aerosol with a desired composition and amount.
SUMMARY OF THE INVENTION
Some, or all the above issues of the prior art are addressed by the invention as defined by the features of the independent claims. Preferred embodiments of the invention are defined by the features of the dependent claims.
In a 1st aspect, the invention is an aerosol-generating device comprising at least two light sources for emitting light onto an aerosol generating-substrate received by the aerosol generation device for generating an aerosol, wherein the at least two light sources comprise a first light source configured to emit light with a wavelength within a first range, and a second light source configured to emit light with a wavelength within a second range, wherein the first range and the second range are different one from another, and wherein the at least two light sources are configured to emit light on at least one same portion of an aerosol generating-substrate received by the aerosol generation device.
The 1st aspect of the invention provides several advantages. Optical heating using light that is emitted onto and that is absorbed by the same portion of an aerosol-generating substrate provides a low maintenance aerosol-generating device that can generate an aerosol from the portion of the aerosol-generating substrate rapidly and with high efficiency. The aerosol-generating substrate can be heated in a more targeted, localized, and effective manner, as light can be readily focused and directed, and only the portion of the aerosol-generating substrate onto which light is emitted is heated without thermal energy loss.
Additionally, aerosol-generating substrates comprise different components, wherein different components have different optical absorption spectra and thus respond differently to being illuminated and heated by a light source. The use of at least two light sources emitting lights on the same portion of the aerosol-generating substrate with a wavelength within a first range and within a second range, wherein the first and the second ranges are different, allows to effectively heat different components of the aerosol-generating substrate.
Notably, the first range and the second range being different from another preferably means that first range is not fully encompassed by the second range and vice versa. It further preferably means that there is substantially no overlap between the first range and the second range.
According to a 2nd aspect, in the 1st aspect, the first light source is configured to emit light with a wavelength within a first range of 380 nm to 500 nm, preferably of 430 nm to 470 nm, more preferably of 440 nm to 460 nm, most preferably of about 450 nm.
According to 3rd aspect, in any one of the preceding aspects, the second light source is configured to emit light with a wavelength within a second range of 520 nm to 590 nm, preferably of 540 nm to 570 nm, most preferably of about 555 nm, or a wavelength within a third range of 590 nm to 635 nm, preferably of 590 nm to 600 nm, most preferably of about 595 nm. The applicant has found that many substrates, including tobacco substrates, have optical absorption properties that are enhanced at a wavelength, preferably within the first range, compared to other wavelengths that lie preferably within the second range or the third range. Consequently, by providing at least two light sources, with the first light source emitting light within the first range and the second light source emitting light within the second or third range, optical heating of the aerosol-generating substrate can be controlled to be more efficient, effective, and flexible.
According to a 4th aspect, in any one of the preceding aspects, at least one or more, preferably all of the least two light sources are one or more coherent light sources, preferably one or more laser diodes.
The 4th aspect is advantageous since coherent light sources, such as, for example, lasers, usually have a small beam divergence that allows specific portions of a substrate to be accurately targeted without requiring focusing optical elements.
According to a 5th aspect, in any one of the preceding aspects, at least one or more, preferably all of the least two light sources are one or more non-coherent light sources, preferably one or more LEDs.
The 5th aspect is advantageous as non-coherent light sources, such as, for example, LEDs, are smaller and require less power.
According to a 6th aspect, in the preceding aspect, the at least one or more coherent light sources are selected from one or more of: a vertical cavity surface emitting laser (VCSEL), a photonic crystal surface-emitting laser (PCSEL), a topological cavity surface emitting laser (TCSEL) and a surface mounted device (SMD).
The 6th aspect is advantageous as surface-emitting lasers allow miniaturization of the light sources, and simplify testing and mounting procedures during manufacturing of the aerosol-generating device.
According to a 7th aspect, in any one of the preceding aspects, at least two, preferably all of the at least two light sources are arranged at the same distance from the at least one same portion of the aerosol-generating substrate.
The 7th aspect is advantageous as it improves control over the illumination and heating of the aerosol-generating substrate. The distance of a light source to the aerosolgenerating substrate affects various aspects of the light incident on the aerosol- generating substrate. Parameters such as beam size/diameter, coherence, and intensity vary with the distance of the light source to the substrate. By arranging the light sources at a same distance minimizes deviations in the parameters between the light sources, and thus affords improved control.
According to an 8th aspect, in any one of the preceding aspects, the at least two, preferably at least three light sources are arranged to emit light onto the at least one same portion of the aerosol-generating substrate from different directions.
According to a 9th aspect, in any one of the preceding aspects, the at least two, preferably at least three light sources are arranged along a curved, preferably arcshaped, more preferably circular line.
The 8th and 9th aspects are advantageous as they facilitate the arrangement of the at least two light sources in the aerosol-generating device. They allow the arrangement of the at least two light sources to be adapted to the spatial constraints of the interior space of the aerosol-generating device.
According to a ioth aspect, in any one of the preceding aspects, the aerosol-generating device further comprises a vaporization space within which the at least same portion of the aerosol-generating substrate can be received.
The ioth aspect is advantageous as it improves control over the process of heating the aerosol-generating substrate. The vaporizing space corresponds to an enclosed space (or volume) within which a part or all of the aerosol-generating substrate is positioned and heated, and within which aerosol is generated for consumption by a user. According to this aspect, the vaporization space comprises a volume where the aerosol generated from the aerosol-generating substrate is received and also guided towards an air passage to release the aerosol from a vapor outlet of the device.
When optical heating is used, the positioning of the vaporization space, relative to the light source is subject to manufacturing tolerances of the aerosol-generating article and as well as tolerances of the connection and relative position between the aerosolgenerating article and the aerosol-generating device. Advantageously, according to an aspect of the present invention, the positioning of the at least two light sources and the positioning of the aerosol-generating substrate within the vaporization space can be predetermined and set, and any negative impact from manufacturing tolerances can be reduced. This affords improved control over which portion of the substrate is heated. According to a 11th aspect, in the preceding aspect, the at least two light sources are arranged within the vaporization space, preferably on at least one inner surface of the vaporization space.
The 11th aspect is advantageous as it simplifies the aerosol-generating device. Arranging the at least two light sources on an inner surface of the vaporization space allows light to be directly emitted on to an aerosol-generating substrate without the need for further optical elements, as opposed to the case where the at least two light sources are arranged in a cavity or outside of the vaporization space.
According to a 12th aspect, in any one of the precedent aspects, the at least two light sources are arranged such that incident angles of the lights emitted by the at least two light sources onto the surface of the at least one same portion of the aerosol-generating substrate are equal.
The 12th aspect is advantageous as it improves control over the illumination and heating of the aerosol-generating substrate. The parameter of beam intensity, on the illuminated portion of the aerosol-generating substrate, of the light emitted by at least two light sources, varies with the incidence angle. For example, a light source with a circular beam profile illuminates a circular area on a surface if the light emitted by that light source is incident onto the surface with an incidence angle of o° relative to the surface normal. When the incidence angle is changed to larger angles, the illuminated area changes its shape from circular to elliptical. At the same time, the illuminated area increases in size, and thus determining a different heating effect on the illuminated portion of the substrate. By providing equal incidence angles of the lights emitted by the at least two light sources, control of the optical heating process is improved. In fact, when the at least two light sources are arranged to emit lights with a similar angle of incidence, each of the lights will form an irradiation area comprising a size similar to each other, thus providing a target irradiation area of the aerosol-generating substrate by the at least two light sources in a more effective and controlled manner, compared with a configuration where each of the lights from the at least two light sources has an angle of incidence which is different to each other.
According to an 13th aspect, in any one of the precedent aspects, the at least two light sources are arranged such that the lights from the at least two light sources are incident equiangularly at the portion of the aerosol-generating substrate. The 13th aspect is advantageous as it improves the illumination and heating of the aerosol-generating substrate by the at least two light sources due to the effects described here above, for example in the context of the 12th aspects of the invention.
According to a 14th aspect, in any one of the preceding aspects, the at least two light sources further comprise a third light source configured to emit light with a wavelength within a third range that is different from the first range and the second range.
The 14th aspect is advantageous as it improves to the heating of the aerosol-generating substrate. As described above, by emitting light onto the same portion of the aerosolgenerating substrate with light at three different wavelengths, absorption of all three wavelengths by the aerosol-generating substrate and therefore heating of the different compounds of the aerosol-generating substrate can be optimized. This allows to effectively heat different components of the aerosol-generating substrate.
A 15th aspect of the invention is an aerosol-generating system comprising any one of the preceding aspects and an aerosol-generating article comprising an aerosol-generating substrate, wherein the aerosol-generating article is received by the aerosol-generating device.
The advantages of the 15th aspect correspond to the advantages of any one of the preceding aspects.
A 16th aspect of the invention is a method of generating an aerosol, the method comprising generating an aerosol using an aerosol-generating system in the preceding aspect. The method comprises emitting light from at least two light sources of the aerosol-generating device having different wavelengths onto an aerosol generatingsubstrate received by an aerosol generation device, for generating an aerosol, the at least two light sources comprise a first light source configured to emit light with a wavelength within a first range and a second light source configured to emit light with a wavelength within a second range,, wherein the first range and the second range are different from another, and wherein the at least two light sources emit light on at least one same portion of an aerosol generating-substrate received by the aerosol generation device.
According to a 17th aspect, in the preceding aspect, the first light source is configured to emit light with a wavelength within a first range of 380 nm to 500 nm, preferably of 430 nm to 470 nm, more preferably of 440 nm to 460 nm, most preferably of about
450 nm.
According to 18th aspect, in any one of the preceding aspects, the second light source is configured to emit light with a wavelength within a second range of 520 nm to 590 nm, preferably of 540 nm to 570 nm, most preferably of about 555 nm, or a wavelength within a third range of 590 nm to 635 nm, preferably of 590 nm to 600 nm, most preferably of about 595 nm.
According to a 19th aspect, in the preceding aspect, at least one or more, preferably all of the least two light sources are one or more coherent light sources, preferably one or more laser diodes.
According to a 20th aspect, in of any one of the preceding aspects, at least one or more, preferably all of the least two light sources are one or more non-coherent light sources, preferably one or more LEDs.
According to a 21st aspect, in the preceding aspect, the at least one or more coherent light sources are selected from one or more of: a vertical cavity surface emitting laser (VCSEL), a photonic crystal surface-emitting laser (PCSEL), a topological cavity surface emitting laser (TCSEL) and a surface mounted device (SMD).
According to a 22nd aspect, in any one of the preceding aspects, at least two, preferably all of the at least two light sources are arranged at the same distance from the at least one same portion of the aerosol-generating substrate.
According to a 23rd aspect, in any one of the preceding aspects, the at least two, preferably at least three light sources are arranged to emit light onto the at least one same portion of the aerosol-generating substrate from different directions.
According to a 24th aspect, in any one of the preceding aspects, the at least two, preferably at least three light sources are arranged along a curved, preferably arcshaped, more preferably circular line.
According to a 25th aspect, in any one of the preceding aspects, the method further comprising receiving the at least one same portion within a vaporization space of aerosol-generating device. According to a 26thd aspect, in the preceding aspect, the at least two light sources are arranged within the vaporization space, preferably on at least one inner surface of the vaporization space.
According to a 27th aspect, in any one of the precedent aspects, the at least two light sources are arranged such that incident angles of the lights emitted by the at least two light sources onto the surface of the at least one same portion of the aerosol-generating substrate are equal.
According to a 28th aspect, in any one of the precedent aspects, the at least two light sources are arranged such that the lights from the at least two light sources incident equiangularly at the at least one same portion of the aerosol-generating substrate.
According to a 29th aspect, the method further comprises emitting light with a wavelength within a third range from a third light source comprised by the at least two light sources onto the at least one same portion of the aerosol-generating substrate, wherein the third range is different from the first range and the second range.
The advantages of the 16th to 29th aspects correspond respectively to the advantages of the 1st to 14th aspects of the invention.
Preferred embodiments are now described, by way of example only, with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 shows a schematic illustration of the electronic configuration of an aerosolgenerating device, according to embodiments of the invention.
Figs. 2A and 2B respectively show schematic illustrations of aerosol-generating devices and aerosol-generating articles for use with the aerosol-generating devices, according to embodiments of the invention.
Figs. 3A and 3B respectively show a schematic illustration of interior cross-sectional views of aerosol-generating devices and aerosol-generating articles in use with the aerosol-generating devices, according to embodiments of the invention. Figs. 4A and 4B respectively show schematic illustrations of a side view of aerosolgenerating units configured to emit light onto aerosol-generating substrates, according to preferred embodiments of the invention.
Figs. 5A and 5B respectively show schematic illustrations of a plan view of aerosolgenerating units configured to emit light onto aerosol-generating substrates of the preferred embodiments shown in Figs. 4A and 4B.
Figs. 6A, 6B, and 6C respectively show schematic illustrations of a side view, a plan view, and a side view of aerosol-generating units configured to emit light onto aerosolgenerating substrates, according to different embodiments of the invention.
DETAILED DES CRIPTION OF PREFERRED EMBODIMENTS
In the description of the present invention, it should be understood that the terms "one end", "the other end", "outer side", "upper", "above", "inner side", "under", “below”, "horizontal", "coaxial", "central", "end" "part", "length", "outer end" etc., which indicate the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings. The terms such as "upper", "above", "below", "under" and the like used in the present invention to indicate a relative position in space are used for the purpose of facilitating explanation to describe a unit or feature shown in the drawings relative to the relationship of another unit or feature. The term of the relative position in space may be intended to include different orientations of the device in use or operation other than those shown in the figures. For example, if the device in the figure is turned over, the unit described as being "below" or "under" other units or features will be "above" the other units or features. Therefore, the exemplary term "below" can encompass both the above and below orientations. The device can be oriented in other ways (rotated by 90 degrees or other orientations), and the space- related descriptors used herein are explained accordingly. More specifically, the word “above” means that one unit, layer or element is arranged or configured relatively in an exterior direction of the device towards the (an)other unit(s), layer(s) or element(s); the word “below” means that one unit, layer or element is arranged or configured relatively in an interior direction of the device towards the other units, layers or elements.
Aerosol-generating devices according to the invention are preferably portable devices. For this purpose, they are of limited size. According to preferred embodiments of the invention, the portable aerosol-generating devices are hand-held devices that fit into a hand of a user and that can be operated by hand. The aerosol-generating device loo comprises an outer housing or casing within which components of the aerosol-generating device are arranged. The aerosol-generating device according to the invention houses an aerosol generation unit that is configured to generate an aerosol from an aerosol generation substrate using light.
Fig. i illustrates an electronic configuration of an aerosol-generating device too according to embodiments of the invention. As a preferably portable and handheld device, the aerosol-generating device too further comprises a power source 150, such as, for example, a rechargeable and/ or replaceable battery. The power source is configured to provide power to electronic components of the aerosol-generating device 100. In preferred embodiments, a control unit 140 is provided with the aerosolgenerating device 100, wherein the control unit is configured for controlling various functions for the functioning of the aerosol-generating device too. In preferred embodiments, the control unit is configured to control operation of the aerosolgenerating unit 110 for heating the aerosol-generating substrate 210 to generate an aerosol. The aerosol-generating unit 110 is shown exemplary in Fig. 1 to comprise a first light source, a second light source, and a third light source. However, the number of light sources maybe more or less. While each of the light sources of aerosol-generating unit 110 can be pre-programmed or set to emit light with predetermined operational parameters, it is preferred that the control unit 140 is configured to control operational parameters of the aerosol-generating unit 110 comprising the at least two light sources. Operational parameters of some or all of the at least two light sources that can be controlled by the control unit 140 comprise one or more of: beam-on time during which light is emitted, beam-off time during which light is not emitted, amplitude of the emitted light/light beam intensity, phase of the emitted light, beam profile of the emitted light, and wavelength of the emitted light. It has to be noted that the above reported operational parameters of some or all of the at least two light sources can be controlled independently one from another or two or more of them can be controlled simultaneously.
As shown in Figs. 2A to 2B, the aerosol generation device may have a generally longitudinal shape in the longitudinal direction y, and a substantially circular or elongated cross-section in the transverse direction x. However, other shapes of the aerosol-generating device too and with different cross-sections are possible. The longitudinal direction y is parallel to the inhalation direction, i.e., the direction in which the aerosol-generating device too is inserted or brought to a user’s mouth for inhaling a generated aerosol, and the transverse direction x is perpendicular to the inhalation direction.
In an embodiment, the aerosol-generating substrate is a solid substrate such as, for example, a tobacco substrate. A tobacco substrate comprises tobacco which may be in the form of ground or milled tobacco leaves. Additionally, the tobacco substrate may comprise gellan gum, and additionally, or alternatively a CMC binder. Both gellan gum and CMC binder can act binders, thickeners, and/or stabilizers.
In an embodiment the aerosol-generating substrate is liquid substrate, such as, for example, an e-liquid or a t-liquid. An e-liquid typically comprises vegetable glycerin (VG), propylene glycol (PG) nicotine, and flavoring. A T-liquid typically comprises vegetable glycerin (VG), propylene glycol (PG) and tobacco material such as ground tobacco.
Liquid aerosol-generating substrates are stored in a reservoir. The aerosol-generating device too unit is provided with extraction means configured for extracting the aerosolgenerating substrate. In an embodiment, the extraction means comprises an element, such as, for example, a wicking element, that is in contact with the liquid aerosolgenerating substrate stored in the reservoir and that is configured to draw the liquid aerosol-generating substrate 210 from the reservoir. The reservoir can be provided as part of the aerosol-generating device too, wherein an opening is provided to allow liquid aerosol-generating substrate to be filled into the reservoir.
Solid aerosol-generating substrates can be provided in different shapes and sizes. As shown in Fig. 2A, the aerosol-generating article can be an aerosol-generating substrate 210 that is a tobacco substrate that may also have a shape that is elongated in the longitudinal direction y with a circular or elliptical base shape in the transverse direction x, the shape of the aerosol-generating substrate 210 emulating the shape of a traditional cigarette. Alternatively, as shown for a preferred embodiment illustrated in Fig. 2B, the solid aerosol-generating substrate 210 may be disk-shaped, or, alternatively, half-spherical, spherical, or ellipsoidal. In many cases, the aerosolgenerating article 200 may substantially correspond to the aerosol-generating substrate 210.
As shown in Figs. 3A and 3B, for use of the solid aerosol-generating substrate, it is preferred the aerosol-generating device too is provided with receiving means for receiving the solid aerosol-generating substrate. The receiving means may be a cavity or chamber 105 into which the solid aerosol-generating substrate 210 can be partially or fully inserted. The size and shape of the cavity or chamber 105 can be adapted depending on the size and shape of the solid aerosol-generating substrate 210. For example, in case the solid aerosol-generating substrate 210 is of the shape emulating a traditional cigarette, the cavity or chamber 105 is preferably of a tubular shape. The cavity or chamber 105 is preferably also a vaporization chamber. The vaporization chamber encloses the vaporization space within which an aerosol is generated when heated.
Alternatively, for liquid aerosol-generating substrates, the reservoir for storing the liquid aerosol-generating substrates can be provided with an aerosol-generating article 200, such as, for example, a cartridge that comprises an outer housing or casing within which the reservoir is provided. In use, the aerosol-generating article can detachably connect to the aerosol-generating device. When the aerosol-generating article 200 is attached to the aerosol-generating device too, the aerosol-generating unit 110 is configured to extract the liquid aerosol-generating substrate 210 from the reservoir of the aerosol-generating article 200 and heat the drawn aerosol-generating substrate 210.
Alternatively, the solid aerosol-generating substrate 210 may be provided as part of an aerosol-generating article 200 that is in the form of a cartridge. The cartridge comprises an outer housing or casing within which the solid aerosol-generating substrate 210 is provided. The cartridge, and additionally, or alternatively, the aerosolgenerating device too is/are configured such that, when the cartridge is received by the aerosol-generating device too, the aerosol-generating unit 110 of the aerosolgenerating device too can heat the solid aerosol-generating substrate 210 that is provided as part of the cartridge.
According to the invention, the aerosol-generating unit 110 is configured to emit light onto an aerosol-generating substrate 210 for heating the aerosol-generating substrate 210 to generate an aerosol. The configuration and arrangement of the aerosolgenerating unit 110 in the aerosol-generating device too depends on the type of aerosol-generating article 200 as well as the manner, in which an aerosol-generating article 200 comprising the aerosol-generating substrate 210 is received. The configuration and arrangement of the aerosol-generating unit 110 may also depend on the way an aerosol-generating substrate 210 is to be heated. As can be seen in Figs. 3A and 3B, the aerosol-generating article 200 that is exemplified as a disk shape but may have any shape described in the context of Figs. 2A and 2B, is partially or fully received in a cavity or chamber 105 of the aerosol-generating device 100. For heating the aerosol-generating substrate 210, the aerosol-generating unit 110 is preferably arranged at an inner surface of the cavity or chamber 105 as a vaporization space to allow the aerosol-generating unit 110 to emit light directly onto the aerosolgenerating substrate 210 to generate an aerosol within the cavity or chamber 105. For this purpose, the aerosol-generating unit 110 may be arranged inside a groove or cutout provided at the inner surface of the cavity or chamber 105 so that protrusion of the aerosol-generating unit 110 from the inner surface of the cavity of chamber 105 is minimized or eliminated. Alternatively, as a configuration that is simpler to manufacture, the aerosol-generating unit 110 can be provided on the inner surface of the cavity or chamber 105. Furthermore, the aerosol-generating unit 110 maybe arranged to be distanced from the aerosol-generating substrate 210 in a transverse direction x, as shown in Fig. 3A, or alternatively, the aerosol-generating unit 110 may be arranged to be distanced from the aerosol-generating substrate 210 in the longitudinal direction y, as shown in Fig. 3B. Additionally, and irrespective of the positioning and orientation of the at least two light sources of the aerosol-generating unit 110 relative to the aerosol-generating substrate 210, In both cases, one or more of the at least two light source may be arranged on an inner surface of the chamber 105, or may be recessed into an inner surface of the chamber 105. Notably, the aerosol generating unit 110 may be configured as described below in the context of Figs. 4Ato 6C.
In a case where the aerosol-generating substrate 210 is comprised by an aerosolgenerating article 200 that is in the form of a cartridge, the aerosol-generating unit 110 is preferably arranged at or proximate the interface between the aerosol-generating device too and the aerosol-generating article 200 when, in use, the aerosol-generating article 200 is attached to the aerosol-generating device too. Additionally, or alternatively, it is preferred that the aerosol-generating substrate 210 comprised by the aerosol-generating article 200 is arranged at or proximate the interface between the aerosol-generating device too and the aerosol-generating article when, in use, the aerosol-generating article 200 is attached to the aerosol-generating device too. When the aerosol-generating article 200 is attached to the aerosol-generating device too, the aerosol-generating substrate 210 comprised by the aerosol-generating article, and the aerosol-generating unit 110 are arranged such that light emitted from the aerosolgenerating unit 110 is incident onto the aerosol-generating substrate 210. Considering that all light sources have a certain spectral bandwidth, it is to be noted that the term wavelength of light emitted by a light source according to the present invention refers to peak wavelength, i.e., the wavelength at which the optical spectrum the light emitted by the light source has its maximum.
When referring to the “blue” light or light within the “blue range”, it is be noted that this corresponds to light within the visible spectrum that is from 380 nm to 500 nm, preferably from 430 nm to 470 nm, more preferably from 440 nm to 460 nm, most preferably of about 450 nm.
When referring to the “green” light or light within the “green range”, it is be noted that this corresponds to light within the visible spectrum that is from 520 nm to 590 nm, preferably from 540 nm to 570 nm, most preferably of about 555 nm
When referring to the “orange” light or light within the “orange range”, it is be noted that this corresponds to light within the visible spectrum that is from 590 nm to 635 nm, preferably from 590 nm to 600 nm, most preferably of about 595 nm.
According to possible embodiments, the wavelength of light emitted by one light source being different than the wavelength of light emitted by another light source means that the peak wavelengths of the one light source is different from the peak wavelength of the other light source. According to possible embodiments, there could be substantially no overlap in the optical spectrum of the two light sources, or there could be a small or negligible percentage of overlap at the end part of the optical spectrum. According to possible embodiments, the peak wavelength of the one light source does not lie within the full width at half maximum (FWHM) of the spectrum of the other light source, and that the peak wavelength of the other light source does not lie within the FWHM of the one light source.
Fig. 4A illustrates a first preferred embodiment of the present invention. The aerosolgenerating unit 110 comprises at least two light sources. The at least two light sources comprise a first light source 111 that is configured to emit light in the blue range, and a second light source 112. The second light source 112 is configured to emit light in the green or, alternatively, in the orange range. Additionally, the at least two light sources may comprise a further third light source 113, as illustrated in Fig. 4B. The third light source 113 is configured to emit light outside the blue range, wherein the third light source 113 is configured to emit light in the green range or, alternatively, in the orange range. It is preferred, when three light sources are provided, that the first light source in is configured to emit light in the blue range, the second light source 112 is configured to emit light in the green range, and the third light source 113 is configured to emit light in the orange range.
The applicant has found that many typical aerosol-generating substrate, in particular tobacco substrates, 210 have an increased absorption in the blue range, while smaller portions of the components of the aerosol-generating substrate have an optical absorption spectrum with maxima in the green and orange range.
In the preferred embodiment, the at least two light sources are configured to light such that the emitted lights are incident onto the same portion of the aerosol-generating substrate 210. In the context of the present invention, at least two light sources are configured to emit light onto a same portion of an aerosol-generating substrate 210 when the main emission directions of the at least two light sources intersect within the same portion, or preferably at the surface of that same portion of the aerosolgenerating substrate 210 onto which light from the at least two light sources are incident. Within the context of embodiments shown in Figs. 4A and 4B, this means that the first light source 111 and the second light source 112, as shown in Fig. 4A, or the first light source 111, the second light source 112, and the third light source 113, as shown in Fig. 4B, are oriented such that the main emission directions of the first light source 111 and the second light source 112, or the main emission directions (illustrated as solid lines) of the first light source 111, the second light source 112, and the third light source 113 intersect as described above. However, this arrangement of light sources is not limited to two or three light sources, but is generally applicable to a plurality of light sources such as four or more light sources.
The type of light source can be chosen depending on the requirements of the aerosolgenerating device too regarding heating performance, energy consumption, spatial constraints within the aerosol-generating device too, size and shape of the aerosolgenerating substrate 210, and other factors known to the person skilled in the art.
In the preferred embodiment, one or more, or all of the at least two light sources are coherent light sources, such as, for example, lasers. Lasers, in particular, have a small beam divergence and thus narrow beam that allows heating of the aerosol-generating substrate 210 to be focused on and limited to a precise and well-defined portion of the aerosol-generating substrate 210. This provides improved control over the heating process and allows targeted and selective heating of the aerosol-generating substrate 210. The lasers maybe surface-emitting lasers, such as, for example, vertical cavity surface emitting lasers (VCSEL), photonic crystal surface-emitting lasers (PCSEL), and topological cavity surface emitting lasers (TCSEL). Compared to other types of lasers, such as, for example, edge-emitting laser, surface-emitting lasers are easier to manufacture and install in the aerosol-generating device too. In addition, surfaceemitting lasers require less power, which is particularly advantageous in portable or handheld aerosol-generating devices that have a limited and non-constant constant power supply.
However, the type of light source is not limited to coherent light sources. Additionally, or alternatively, one or more, or all of the at least two light sources may be noncoherent light sources, such as, for example, such as LEDs, filament bulbs or plasma/flame radiation devices. LEDs, in particular, are energy-efficient and requires less power to operate when compared to coherent light sources, such as, for example, lasers. As described, decreased power consumption is particularly advantageous in portable or handheld devices.
As can be seen in Figs. 4A and 4B, the at least two light sources may be arranged within the aerosol-generating device too such that their distance to at least one same portion of the aerosol-generating substrate 210, onto which the at least two light sources are configured to emit light, are equal. While Fig. 4A illustrates the aerosol-generating substrate 210 as a rectangular shape, the shape of the aerosol-generating substrate 210 is not limited and may have a circular, spherical, ellipsoidal, or cigarette-like shape, as described above in the contexts of Figs. 2Ato 2B.
In case the aerosol-generating substrate 210 has a disk-like shape with flat surface on opposite sides of the disk-like shape, as exemplified in Figs. 2B and 3B, the at least two light sources may be arranged to be at a same distance from a portion of one of the two flat surfaces. In case the aerosol-generating substrate 210 has a cylindrical shape emulating a cigarette, as shown in Fig. 2A, the at least two light sources may be arranged to be at a same distance from the base of the aerosol-generating substrate 210 that is inserted into the cavity or chamber 105 of the aerosol-generating device too. Alternatively, the at least two light sources may be arranged to be at a same distance from a curved portion of the lateral surface of the cylindrical shape of a cigarette. In case the aerosol-generating substrate 210 is comprised in an aerosol-generating article 200 in the form of a cartridge, the at least light sources are arranged in the aerosolgenerating device too such that when the aerosol-generating article 200 is attached to the aerosol-generating device too, the at least two light sources are arranged at a same distance from at least one same portion of the aerosol-generating substrate 210 onto which the at least two light source are configured to emit light.
Since any light source has a non-zero beam divergence, the distance of the light source to the aerosol-generating substrate 210 affects the parameters of beam size, coherence, and intensity of light that is incident on the aerosol-generating substrate 210. If individual light sources of the at least two light sources are arranged at different distances from a same portion of the aerosol-generating substrate 210, differences in the above parameters must be accounted for when setting operational parameters of the individual light sources. For example, due to beam divergence, if a first and a second laser of the same type are arranged at different distances, the beam size incident on the aerosol-generating substrate 210 from the first laser, positioned at a larger distance from the aerosol-generating substrate 210, is larger than the beam size of the second laser that is positioned at a smaller distance from the aerosol-generating substrate 210. As a consequence, even if the first and the second laser are arranged to emit light onto a same portion of the aerosol-generating substrate 210, the area and/or volume of the aerosol-generating substrate 210 that is illuminated by the first laser is larger than the area and/or volume of the aerosol-generating substrate 210 that is illuminated by the second laser, thus leading to non-uniform heating of the aerosolgenerating substrate 210 by the first laser and the second laser. Consequently, when the at least light sources are of a same type of light sources, such as, lasers of a same type, it is therefore preferred to arrange the at least two light sources at a same distance from the aerosol-generating substrate 210, since it minimizes deviations in the above parameters and affords improved control over the heating process.
It has to be also noted that according to possible embodiments, the light sources of the aerosol generating unit may be provided with collimating components which allows to adjust the beam size. This arrangement may be advantageous when the distance from each of the light sources to the irradiation area is different because it allows to compensate divergence of lights which increases the beams size with an increase in distance from the light source.
Additionally, or alternatively, as shown in Figs. 5A and 5B, when viewing an outer surface portion of the aerosol-generating substrate 210 onto which the at least two light sources are configured to emit light, from a plan view, the at least light sources may be arranged to emit light onto the portion of the aerosol-generating substrate 210 from different directions, i.e., the emission directions of the at least two light sources are non-parallel to each other. This facilitates the arrangement of the at least two light sources within the spatial constraints of the aerosol-generating device too and allows the at least two light sources to be arranged in close proximity to the aerosol-generating substrate 210 while allowing the at least two light sources to emit light directly onto a same portion of the aerosol-generating substrate 210. This is particularly advantageous for portable or handheld devices. Additionally, or alternatively, the at least two light sources may be arranged, in plan view, on a curved, preferably arced, or even more preferably circular or elliptical line. The arrangement on a circular or elliptical line is particularly advantageous for an aerosol-generating device too that is of an elongated shape with a circular or elliptical base shape, as described in the context of embodiments illustrated in Figs. 2Ato 2B. Additionally, or alternatively, the at least two light sources are arranged such that the lights emitted by the at least two light sources are incident on the same portion of the aerosol-generating substrate 210 from different directions that, when view in plan view, are spaced apart by equal angular distances from each other. This can be achieved by arranging the at least two light sources, when viewed in plan view and based on the point, at which the main emission directions of the at least two light sources intersect, as the origin point, at equal angular distances from each other.
Additionally, or alternatively, the at least two light sources are arranged such that the lights emitted by the at least two light sources have a same angle of incidence onto the surface of a same portion of the aerosol-generating substrate 210. Since light sources in general have a non-zero beam divergence, parameters such as size and intensity of the emitted lights that are incident onto the portion of the aerosol-generating substrate 210 are dependent on the incidence angle. A larger incidence angle of a light source (relative to the local surface normal) leads to a larger surface area or volume of the aerosol-generating substrate 210 being illuminated by light emitted from the light source than a smaller incidence angle, and thus changing the beam intensity onto the aerosol-generating substrate 210. For example, a light with a circular beam profile that is incident onto a surface at a non-zero incidence angle (relative to the local surface normal) will result not in a circular, but an elliptical illuminated area on the surface of the aerosol-generating substrate 210. By emitting light onto the aerosol-generating substrate 210 at a same incidence angle minimizes differences between the beam intensity distribution of the lights of the at least two sources on the aerosol-generating substrate 210, which is particularly advantageous for light sources of a same type with a same or similar beam profile. This affords more uniform heating of the aerosol- generating substrate 210 via the at least two light sources and provides improved control over the heating process.
While Figs. 4A, 4B, 5A, and 5B illustrate an aerosol-generating unit 110 with two light sources or three light sources, the number is light sources is only limited by spatial constraints and/ or power supply limitations of the aerosol-generating device 100, and the aerosol-generating unit 110 may comprise four or more light sources. In an embodiment, as shown in Figs. 6A and 6B, the aerosol-generating unit 110 may comprise six light sources. While in Fig. 6A, the arrangement of the six light sources is illustrated in relation to a rectangular or disk-shaped aerosol-generating substrate 210, the arrangement described in the following can be applied to any suitable shape of the aerosol-generating substrate 210, such as, for example, spherical, ellipsoidal, or cylindrical aerosol-generating substrates. The aerosol-generating substrates may preferably be aerosol-generating substrates as described in the context of embodiments shown and illustrated in Figs 2Ato 5B. Furthermore, the light sources of the embodiment illustrated in Figs. 6A and 6B may preferably be light sources as described above in the context of embodiments illustrated in Figs. 3A to 5B.
In the embodiment illustrated in Figs. 6A and 6B, a first light source and a first further light source 111a are provided to form a first pair of light sources. The first light source 111 and the first further light source 111a may be arranged on opposite sides of the aerosol-generating substrate 210. Alternatively, the first light source 111 and the first further light source 111a maybe arranged adjacent each other. A second light source 112 and a second further light source 112a maybe provided to form a second pair of light sources. Furthermore, a third light source 113 and a third further light source 113a may be provided to form a third pair of light sources.
The arrangement of the second light source 112 and the second further light source 112a, and additionally, or alternatively, the arrangement of the third light source 113 and the third further light source 113a may be as described for the first light source 111 and the first further light source 111a. The first light source 111, the second light source 112, and the third light source 113 may be arranged on one side of the aerosolgenerating substrate 210 as described above in the context of embodiments illustrated in Figs. 4A to 5B. The first light source 111, the second light source 112, and the third light source 113 may be arranged with distances to the aerosol-generating substrate 210, and/or with an incidence angle, and/or with an arrangement in plan view as described in the context of embodiments illustrated in Figs. 4A to 5B. The first light source m, the second light source 112, and the third light source 113 may be configured to emit light in a blue range, and/ or green range, and/ or orange range as described above in the context of embodiments illustrated above in Figs. 3A to 5B. For example, the first light source 111 may be configured to emit light in the blue range the second light source 112 may be configured to emit light in the green range, and the third light source 113 may be configured to emit light in the orange range. The first further light source 111a, the second further light source 112a, and the third further light source 113a may be configured to emit light with a wavelength substantially and respectively corresponding to the wavelength of the light emitted by the first light source 111, the second light source 112, and the third light source 113.
“Substantially corresponding” means that the peak wavelength of the first light source 111 and/or the second light source 112 and/or the third light source 113 lies, within the FWHM of, respectively, the first further light source 111a, the second further light source 112a, and the third further light source 113a. As shown in Fig. 6A, the six light sources are configured to emit light onto at least one same portion of the aerosolgenerating substrate 210. As described in the context of Figs. 4A and 4B, the six light sources are configured such that the main emission directions of the six emitted lights intersect at a common point within the aerosol-generating substrate 210. Alternatively, the first light source 111, the second light source 112, and the third light source 113 may be configured such that their respective main emission directions intersect on one surface of the aerosol-generating substrate 210, while the first further light source, the second further light source, and the third further light source are configured such that their respective main emission directions intersect at the other, opposite surface of the aerosol-generating substrate 210.
Alternatively, as shown in Fig. 6B, all six light sources may be arranged on a same side of the aerosol-generating substrate 210. In such case, the first light source 111 maybe arranged to be neighboring the first further light source 11b, the second light source 112 may be arranged to be neighboring the second further light source 112a, and the third light source 113 may be arranged neighboring the third further light source 113a.
Alternatively, as shown in Fig. 6C, instead of forming a first/second/third pair of light sources using two light sources to emit a first/second/third pair of light beams, a single light source in conjunction with an optical element, such as, for example, a beam splitter 120 can be provided. Instead of providing a first light source 111 and first further light source 111a to form a first pair of light sources to emit a first pair of light beams, a first light source in can be provided in conjunction with a beam splitter 120 so that a light beam emitted from the first light source 111 is split into two separate light beams. This allows the generation of a pair of light beams using only a single light source. This configuration can be utilized for any one of the second, and/ or third, and/or any further pair of light sources.
While this disclosure has described certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not define or constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the scope of this disclosure, as defined by the independent and dependent claims.
LIST OF REFERENCE SIGNS USED too aerosol-generation device
105 cavity/chamber
110 aerosol-generation unit
111 first light source
111a first further light source
112 second light source
112a second further light source
113 third light source
113a third further light source
120 beam splitter
130 optical element
140 control unit
150 power source
200 aerosol-generating article
210 aerosol-generating substrate

Claims

Amended Claims
1. An aerosol-generating device comprising: at least two light sources for emitting light onto an aerosol generating-substrate received by the aerosol generation device for generating an aerosol, wherein the at least two light sources comprise a first light source configured to emit light with a wavelength within a first range a second light source configured to emit light with a wavelength within a second range, wherein the first range and the second range are different one from another, and wherein the at least two light sources are configured to emit light onto at least one same portion of an aerosol generating-substrate received by the aerosol generation device.
2. The aerosol-generating device according to claim 1, wherein the first light source is configured to emit light with a wavelength within a first range of 380 nm to 500 nm, preferably of 430 nm to 470 nm, more preferably of 440 nm to 460 nm, most preferably of about 450 nm.
3. The aerosol-generating device according to claim 1 or 2, wherein the second light source is configured to emit light with a wavelength within a second range of 520 nm to 590 nm, preferably of 540 nm to 570 nm, most preferably of about 555 nm, or a wavelength within a third range of 590 nm to 635 nm, preferably of 590 nm to 600 nm, most preferably of about 595 nm.
4. The aerosol-generating device of any one of the preceding claims, wherein at least one or more, preferably all of the least two light sources are one or more coherent light sources, preferably one or more laser diodes.
5. The aerosol-generating device of any one of the preceding claims, wherein at least one or more, preferably all of the least two light sources are one or more noncoherent light sources, preferably one or more LEDs.
6. The aerosol-generating device according to claim 5, characterized in that the at least one or more coherent light sources are selected from one or more of: a vertical cavity surface emitting laser (VCSEL), a photonic crystal surface-emitting laser (PCSEL), a topological cavity surface emitting laser (TCSEL) and a surface mounted device (SMD).
7. The aerosol-generating device of any one of the preceding claims, characterized in that at least two, preferably all of the at least two light sources are arranged at the same distance from the at least one same portion of the aerosol-generating substrate.
8. The aerosol-generating device of any one of the preceding claims, wherein the at least two, preferably at least three light sources are arranged to emit light onto the at least one same portion of the aerosol-generating substrate from different directions.
9. The aerosol-generating device of one of the preceding claims, characterized in that the at least two, preferably at least three light sources are arranged along a curved, preferably arc-shaped, more preferably circular, line.
10. The aerosol-generating device of any one of the preceding claims, further comprising a vaporization space within which the at least one same portion of the aerosol-generating substrate can be received.
11. The aerosol-generating device of the preceding claim, wherein the at least two light sources are arranged within the vaporization space, preferably on at least one inner surface of the vaporization space.
12. The aerosol-generating device of any one of the precedent claims, characterized in that the at least two light sources are arranged such that incident angles of the lights emitted by the at least two light sources onto the surface of the at least one same portion of the aerosol-generating substrate are equal.
13. The aerosol-generating device of any one of the precedent claims, characterized in that the at least two light sources are arranged such that the lights from the at least two light sources are incident equiangularly at the portion of the aerosol-generating substrate. 14- The aerosol-generating device of any one of the preceding claims, further comprising a third light source configured to emit light with a wavelength within a third range that is different from the first range and the second range. 15. An aerosol-generating system comprising the aerosol-generating device of any one of the preceding claims and an aerosol-generating article comprising an aerosolgenerating substrate, wherein the aerosol-generating article is received by the aerosolgenerating device.
PCT/EP2025/058121 2024-03-25 2025-03-25 Aerosol generation device with optical heating Pending WO2025202192A1 (en)

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EP24165904.4 2024-03-25

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017186944A1 (en) * 2016-04-29 2017-11-02 British American Tobacco (Investments) Limited Article, apparatus and method of heating a smokable material
US20190059444A1 (en) * 2017-08-22 2019-02-28 Healthier Choices Management Corp Electronic vaporizer with laser heat source
WO2020148214A1 (en) * 2019-01-14 2020-07-23 Philip Morris Products S.A. Radiation heated aerosol-generating system, cartridge, aerosol-generating element and method therefor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017186944A1 (en) * 2016-04-29 2017-11-02 British American Tobacco (Investments) Limited Article, apparatus and method of heating a smokable material
US20190059444A1 (en) * 2017-08-22 2019-02-28 Healthier Choices Management Corp Electronic vaporizer with laser heat source
WO2020148214A1 (en) * 2019-01-14 2020-07-23 Philip Morris Products S.A. Radiation heated aerosol-generating system, cartridge, aerosol-generating element and method therefor

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