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WO2025201417A1 - Deflection device, flash spinning apparatus, and spinning method therefor - Google Patents

Deflection device, flash spinning apparatus, and spinning method therefor

Info

Publication number
WO2025201417A1
WO2025201417A1 PCT/CN2025/085079 CN2025085079W WO2025201417A1 WO 2025201417 A1 WO2025201417 A1 WO 2025201417A1 CN 2025085079 W CN2025085079 W CN 2025085079W WO 2025201417 A1 WO2025201417 A1 WO 2025201417A1
Authority
WO
WIPO (PCT)
Prior art keywords
curved surface
curvature radius
steering
plate
flash
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2025/085079
Other languages
French (fr)
Chinese (zh)
Inventor
李振华
杨友强
程博闻
舒登坤
魏金刚
赵春玉
丁超
陈平绪
丁敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kingfa Science and Technology Co Ltd
Tianjin University of Science and Technology
Guangdong Kingfa Science and Technology Co Ltd
Original Assignee
Kingfa Science and Technology Co Ltd
Tianjin University of Science and Technology
Guangdong Kingfa Science and Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kingfa Science and Technology Co Ltd, Tianjin University of Science and Technology, Guangdong Kingfa Science and Technology Co Ltd filed Critical Kingfa Science and Technology Co Ltd
Publication of WO2025201417A1 publication Critical patent/WO2025201417A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/11Flash-spinning
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/724Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged forming webs during fibre formation, e.g. flash-spinning

Definitions

  • the present invention relates to the technical field of flash spinning, in particular to a steering device, flash spinning equipment and a spinning method thereof.
  • High-pressure flash jet spinning is an important technology for preparing high-performance fibers and non-woven materials.
  • two methods can be used for fiber formation: vertical jetting and horizontal jetting. Due to the effect of high pressure, when using vertical jetting, the fiber movement speed is too fast and the fibers cannot be effectively dispersed.
  • the high-pressure flash jet mesh nano-micro fiber bundles cannot be evenly meshed, which will greatly reduce the performance of high-pressure flash jet nano-micro fiber non-woven materials. Therefore, in actual production and experiments, horizontal jetting is mainly used for fiber formation, which requires a steering device to change the direction of fiber movement. After the steering device is used, the fiber movement speed can be greatly reduced, and the fibers can be initially dispersed, so that the fibers can be evenly laid in the subsequent process.
  • Patent No. CN114232212A discloses a flash spinning device based on a multidimensional steering plate and a spinning method thereof, which includes a housing, a conveyor, and a multidimensional steering plate.
  • the multidimensional steering plate is provided with N multidimensional steering plates, which are arranged between the spinneret and the conveyor and alternately arranged on both sides from top to bottom.
  • the flash spinning device uses N multidimensional steering plates to steer the fibers, relying entirely on the direct collision of the high-pressure flash-sprayed polymer jet with the steering device to achieve fiber guidance and dispersion.
  • the fibers will accumulate in the contact area with the multidimensional steering plate and cannot spread freely during subsequent web formation. Therefore, the fibers cannot be evenly webbed, which also has a significant impact on the performance of the high-pressure flash-sprayed nano-microfiber nonwoven material.
  • the present invention provides a steering device, a flash spinning device and a spinning method thereof.
  • inventions of the present application provide a steering device for steering fibers ejected from a flash spinner.
  • the steering device includes a guide plate and a steering plate.
  • the guide plate is disposed on one side of the flash spinneret nozzle, and the guide plate is horizontally spaced a certain distance from the flash spinneret.
  • the steering plate is located on a side of the guide plate away from the flash spinneret, and is used to steer the fibers ejected from the guide plate.
  • the side of the deflector plate facing the guide plate is provided with an arc-shaped deflector surface, and the deflector surface is bent toward the guide plate;
  • the top surface of the guide plate is formed with a guide surface, and the guide surface includes N curved surfaces connected in sequence, and the curvature radius and curvature of the N curved surfaces gradually decrease in a direction approaching the deflection plate; N is a natural number greater than or equal to 1;
  • the curvature radius of the curved surface closest to the steering plate is the same as the curvature radius of the steering surface.
  • the guide surface is a circular arc surface
  • R0 is the curvature radius of the steering surface
  • R1 is the curvature radius of the arc surface
  • the radius of curvature of the arc surface is between 3 cm and 15 cm, and the distance between the two ends of the guide plate in the horizontal direction is between 5 cm and 20 cm.
  • R1 is the curvature radius of the first curved surface
  • R0 is the curvature radius of the turning surface
  • R2 is the curvature radius of the second curved surface.
  • the curvature radius of the first curved surface is between 3 cm and 15 cm, and the curvature radius of the second curved surface is between 5 cm and 20 cm.
  • the distance between the two ends of the guide plate in the horizontal direction is between 5 cm and 20 cm, and the height of the end of the guide plate away from the deflector plate in the vertical direction is between 3 cm and 10 cm.
  • R0 is the curvature radius of the steering surface
  • R1 is the curvature radius of the first curved surface
  • R2 is the curvature radius of the second curved surface
  • R3 is the curvature radius of the third curved surface
  • K0 is the curvature of the steering surface.
  • the curvature radius of the first curved surface is between 3 cm and 15 cm
  • the curvature radius of the second curved surface is between 4 cm and 16 cm
  • the curvature radius of the third curved surface is between 5 cm and 20 cm.
  • the present application also provides a flash spinning device, comprising a flash spinneret, a transfer device and the steering device described in the first aspect, wherein the steering device is arranged on one side of the nozzle of the flash spinneret, and the transfer device is arranged below the steering device for collecting the diverted fibers.
  • the spinning solution is ejected from the nozzle of the flash spinneret, the solvent of the spinning solution evaporates instantly, and the polymer of the spinning solution quickly cools and solidifies to form a fiber bundle;
  • the fiber bundle falls onto the guide surface of the guide plate, moves along the guide surface and is dispersed;
  • the fiber bundle guided by the guide plate contacts the turning surface of the turning plate, so that the dispersed fiber bundle is turned to the transfer device for collection.
  • the fiber bundles falling on the guide surface can be gradually dispersed according to the different curvature settings of the curved surface, which can effectively avoid the accumulation of fiber bundles at the place where they contact the guide surface, resulting in the problem of subsequent inability to form a uniform web;
  • a deflection plate is provided on the side of the guide plate away from the flash spinner, and a deflection surface is provided on the deflection plate that is arc-shaped and curved toward the guide plate, so that the scattered fiber bundles can be deflected.
  • FIG1 is a schematic structural diagram of a steering device of the present application.
  • FIG2 is a schematic structural diagram of a steering device embodiment 1 of the present application.
  • FIG3 is a schematic structural diagram of a steering device embodiment 1 of the present application from another perspective;
  • FIG4 is a schematic structural diagram of a steering device embodiment 2 of the present application.
  • FIG5 is a schematic structural diagram of a steering device embodiment 2 of the present application from another perspective
  • FIG6 is a schematic structural diagram of a steering device embodiment 3 of the present application.
  • FIG7 is a structural diagram of a steering device embodiment 3 of the present application from another perspective.
  • guide plate 11. guide surface; 11a. arc surface; 11b. first curved surface; 11c. Second curved surface; 11d, third curved surface; 20, turning plate; 21, turning surface; 30, fiber bundle; 40, flash spinneret; 41, nozzle.
  • the deflecting surface on the deflecting plate 20 deflects and collects the dispersed fiber bundle 30.
  • the speed of the airflow carrying the fiber bundle toward the guide plate can be 5500 m/min, so that the fiber bundle falling on the guide surface can be dispersed step by step.
  • the guide surface 11 in this embodiment is composed of N curved surfaces connected in sequence. This effectively ensures that the fiber bundles 30 that fall onto the guide surface 11 are dispersed step by step, resulting in greater uniformity.
  • the radius of curvature of the curved surface closest to the deflector plate 20 is set to be the same as the radius of curvature of the deflector surface 21 of the deflector plate 20. This ensures that the dispersed fiber bundles that fall onto the guide surface 11 are more easily guided and prevent accumulation.
  • the above-mentioned spinning solution is a spinning fluid made by mixing polymer, solvent and air flow medium in a certain proportion; wherein the solvent can be one of dichloromethane, n-pentane and cyclohexane, and the air flow medium can be one of nitrogen, carbon dioxide, helium and argon.
  • the solvent can be one of dichloromethane, n-pentane and cyclohexane
  • the air flow medium can be one of nitrogen, carbon dioxide, helium and argon.
  • the roughness of the steering plate and the curved surface closest to the steering plate is tested based on the test standard of GB/T 1031-2009.
  • the GB/T 1031-2009 standard for roughness in the existing technology can be referred to, and no limitation is imposed on this.
  • the steering device based on the above technical features is provided with a guide plate 10 on one side of the nozzle 41 of the flash spinner, and a guide surface 11 formed by N curved surfaces connected in sequence is formed on the top surface of the guide plate 10, so that the fiber bundles 30 falling on the guide surface 11 can be gradually dispersed according to the different curvature settings of the curved surface, which can effectively avoid the fiber bundles 30 from accumulating at the place where they contact the guide surface 11, resulting in the problem of subsequent inability to form a uniform web;
  • a steering plate 20 is provided on the side of the guide plate 10 away from the flash spinneret 40, and a steering surface 21 is provided on the steering plate 20 that is arc-shaped and curved toward the guide plate 10, so that the scattered fiber bundles can be diverted.
  • the guide surface 11 is a circular arc surface 11 a
  • R 0 is the curvature radius of the turning surface 21
  • R 1 is the curvature radius of the arc surface 11 a .
  • the radius of curvature of the arc surface 11 a is between 3 cm and 15 cm, and the distance between the two ends of the guide plate 10 in the horizontal direction is between 5 cm and 20 cm.
  • Polyethylene, dichloromethane, and carbon dioxide are mixed in a certain proportion to form a spinning solution.
  • the temperature in the high-temperature and high-pressure reactor is raised to 180°C and the pressure is raised to 8 MPa.
  • the spinning solution is then ejected from a flash spinneret 40.
  • the flash solvent of the spinning solution separates from the polyethylene to form a fiber bundle.
  • the fiber bundle is then ejected from the nozzle 41 of the flash spinneret and, carried by the high-pressure airflow, moves to the guide surface 11 of the guide plate 10. Since the guide surface 11 is a circular curved surface 11a, the fiber bundle is gradually dispersed along the circular curved surface 11a, thereby improving the uniformity of the fiber bundle 30.
  • a deflector plate 20 is provided on the side of the guide plate 10 away from the flash spinner, and the curvature radius of the deflector surface 21 on the deflector plate 20 is set to the same as the curvature radius of the circular curved surface 11a. This ensures that the dispersed fiber bundle 30 can be more easily guided and does not accumulate.
  • the guide surface 11 is formed by connecting a first curved surface 11 b and a second curved surface 11 c.
  • the first curved surface 11 b is located on the side close to the deflection plate 20.
  • R1 is the curvature radius of the first curved surface 11b
  • R0 is the curvature radius of the turning surface 21
  • R2 is the curvature radius of the second curved surface 11c.
  • the curvature radius of the first curved surface 11 b is between 3 cm and 15 cm, and the curvature radius of the second curved surface 11 c is between 5 cm and 20 cm.
  • the distance between the two ends of the guide plate 10 in the horizontal direction is between 5 cm and 20 cm, and the height of the end of the guide plate 10 away from the turning plate 20 in the vertical direction is between 3 cm and 10 cm.
  • Polyethylene, dichloromethane and carbon dioxide are prepared into a spinning fluid in a certain proportion, and the temperature in the high-temperature and high-pressure reactor is made to reach 180°C and the pressure is made to reach 8 MPa, so that the flash spinneret 40 instantly foams and flashes, and forms a fiber bundle 30 after cooling and solidification, and then ejected from the nozzle 41 of the flash spinneret. Under the carrying action of the high-pressure airflow, the fiber bundle 30 moves to the guide surface 11 of the guide plate 10.
  • the guide surface 11 is formed by connecting the first curved surface 11b and the second curved surface 11c, and the first curved surface 11b is arranged on the side close to the deflecting plate 20, the fiber bundle 30 flows from the second curved surface 11c to the first curved surface 11b in sequence, thereby further allowing the fiber bundle 30 to be dispersed step by step, which can make the fiber bundle 30 more uniform.
  • a deflection plate 20 is provided on the side of the guide plate 10 away from the flash spinner, and the curvature radius of the deflection surface 21 on the deflection plate 20 is set to be the same as the curvature radius of the first curved surface 11b, which can ensure that the dispersed fiber bundles 30 can be more easily guided and will not accumulate.
  • the curvature radius of the first curved surface 11b is between 3 cm and 15 cm
  • the curvature radius of the second curved surface 11c is between 4 cm and 16 cm
  • the curvature radius of the third curved surface 11d is between 5 cm and 20 cm
  • the distance between the two ends of the guide plate 10 in the horizontal direction is between 5 cm and 20 cm
  • the height of the end of the guide plate 10 away from the turning plate 20 in the vertical direction is between 3 cm and 10 cm.
  • this embodiment is described assuming that the curvature radius of the first curved surface 11b is 3 cm, the curvature radius of the second curved surface 11c is 6 cm, the curvature radius of the third curved surface 11d is 8 cm, the distance between the two ends of the guide plate 10 in the horizontal direction is 16 cm, and the height of the end of the guide plate 10 away from the steering plate 20 in the vertical direction is 5 cm.
  • the details are as follows:
  • Polyethylene, dichloromethane and carbon dioxide are prepared into a spinning fluid in a certain proportion, and the temperature in the high-temperature and high-pressure reactor is made to reach 180°C and the pressure is made to reach 8 MPa, so that the flash spinneret 40 instantly foams and flashes, and forms a fiber bundle after cooling and solidification, and then ejected from the nozzle 41 of the flash spinneret. Under the carrying action of the high-pressure airflow, the fiber bundle moves to the guide surface of the guide plate 10.
  • the guide surface 11 is composed of the first curved surface 11b, the second curved surface 11c and the third curved surface 11d connected in sequence, and the first curved surface 11b is arranged on the side close to the deflection plate 20, and the second curved surface 11c is located between the first curved surface 11b and the third curved surface 11d, the fiber bundle 30 flows in sequence along the third curved surface 11d, the second curved surface 11c and the first curved surface 11b, thereby further allowing the fiber bundle 30 to be dispersed step by step, which can make the fiber bundle 30 more uniform.
  • a deflection plate 20 is provided on the side of the guide plate 10 away from the flash spinner, and the curvature radius of the deflection surface 21 on the deflection plate 20 is set to be the same as the curvature radius of the first curved surface 11b, which can ensure that the dispersed fiber bundles can be more easily guided and will not accumulate.
  • the present application also provides a flash spinning device, including a flash spinneret, a transfer device and a steering device of the above embodiment, wherein the steering device is arranged on one side of the nozzle of the flash spinneret, and the transfer device is arranged below the steering device for collecting the diverted fibers.
  • a flash spinneret is used for instantaneous foaming and flash evaporation, and after cooling and solidification, a fiber bundle is formed and ejected from the nozzle of the flash spinneret. Then, under the carrying action of the high-pressure airflow, the fiber bundle moves to the guide surface of the guide plate and is gradually dispersed. Finally, the steering surface on the steering plate turns the dispersed fiber bundle to the transfer device for collection, thereby making the fiber bundle more uniform and effectively avoiding the accumulation of the fiber bundle at the place where it contacts the guide surface, resulting in the problem of subsequent inability to form a uniform web.
  • the present application provides a flash spinning method using the flash spinning equipment of Example 4, comprising the following steps:
  • the spinning solution is ejected from the nozzle of the flash spinneret, the solvent of the spinning solution evaporates instantly, and the polymer of the spinning solution quickly cools and solidifies to form a fiber bundle;
  • the fiber bundle falls onto the guide surface of the guide plate, moves along the guide surface and is dispersed;
  • the fiber bundles dispersed by the guide plate come into contact with the turning surface of the turning plate, so that the dispersed fiber bundles are turned to the transfer device for collection.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

Disclosed are a deflection device, a flash spinning apparatus, and a spinning method therefor. The deflection device comprises a flow guide plate (10) and a deflection plate (20); the flow guide plate (10) is arranged on one side of a nozzle (41) of a flash spinneret; the deflection plate (20) is located on the side of the flow guide plate (10) away from the flash spinneret (40); the side surface of the deflection plate (20) facing the flow guide plate (10) is provided with an arc-shaped deflection surface (21), and the deflection surface (21) curves towards the flow guide plate (10); a flow guide surface (11) is formed on the top surface of the flow guide plate (10); the flow guide surface (11) comprises N curved surfaces which are sequentially connected; and the curvature radii of the N curved surfaces gradually decrease in a direction approaching the deflection plate (20); the curvature radius of the curved surface closest to the deflection plate (20) is the same as the curvature radius of the deflection surface (21). According to the deflection device, fiber bundles falling onto the flow guide surface can be gradually dispersed on the basis of the different curvature configurations of the curved surfaces, thereby effectively preventing the problem of subsequent uneven web formation caused by accumulation of fiber bundles at the point where the fiber bundles come into contact with the flow guide surface.

Description

一种转向装置、闪蒸纺丝设备及其纺丝方法A steering device, flash spinning equipment and spinning method thereof 技术领域Technical Field

本发明涉及闪蒸纺丝技术领域,特别是涉及一种转向装置、闪蒸纺丝设备及其纺丝方法。The present invention relates to the technical field of flash spinning, in particular to a steering device, flash spinning equipment and a spinning method thereof.

背景技术Background Art

高压闪喷纺丝是制备高性能纤维及其非织造材料重要的技术,现阶段在纤维成形时,可以采取竖直喷射和水平喷射两种方式。由于受到高压的作用,在采用竖直喷射时,纤维运动速度过快,不能对纤维进行有效地分散,高压闪喷网状纳微纤维束不能均匀成网,这会大大降低高压闪喷纳微纤维非织造材料的性能。因此,在实际生产和实验中主要采取水平喷射的方式进行成纤,这需要转向装置来改变纤维的运动方向,经过转向装置的作用后能大大地降低纤维的运动速度,同时能使纤维初步分散,以便于在后续的工艺中对纤维进行均匀铺网。High-pressure flash jet spinning is an important technology for preparing high-performance fibers and non-woven materials. At present, two methods can be used for fiber formation: vertical jetting and horizontal jetting. Due to the effect of high pressure, when using vertical jetting, the fiber movement speed is too fast and the fibers cannot be effectively dispersed. The high-pressure flash jet mesh nano-micro fiber bundles cannot be evenly meshed, which will greatly reduce the performance of high-pressure flash jet nano-micro fiber non-woven materials. Therefore, in actual production and experiments, horizontal jetting is mainly used for fiber formation, which requires a steering device to change the direction of fiber movement. After the steering device is used, the fiber movement speed can be greatly reduced, and the fibers can be initially dispersed, so that the fibers can be evenly laid in the subsequent process.

专利号CN114232212A公开了一种基于多维转向板的闪蒸纺丝设备及其纺丝方法,其包括箱体、传送装置和多维转向板,多维转向板设有N个,N个多维转向板设于喷丝头和传送装置之间且呈两侧自上往下依次交替排布。该闪蒸纺丝设备采用N个多维转向板对纤维进行转向,完全依靠高压闪喷聚合物射流与转向装置进行直接碰撞实现纤维的导向与分散,但是采用这种方法对纤维的导向过程中,纤维与多维转向板发生碰撞时,纤维会在与多维转向板接触的地方发生堆积,并在后续成网时不能自由铺展,因此纤维无法均匀成网,这对高压闪喷纳微纤维非织造材料的性能也有较大的影响。Patent No. CN114232212A discloses a flash spinning device based on a multidimensional steering plate and a spinning method thereof, which includes a housing, a conveyor, and a multidimensional steering plate. The multidimensional steering plate is provided with N multidimensional steering plates, which are arranged between the spinneret and the conveyor and alternately arranged on both sides from top to bottom. The flash spinning device uses N multidimensional steering plates to steer the fibers, relying entirely on the direct collision of the high-pressure flash-sprayed polymer jet with the steering device to achieve fiber guidance and dispersion. However, during the fiber guidance process using this method, when the fibers collide with the multidimensional steering plate, the fibers will accumulate in the contact area with the multidimensional steering plate and cannot spread freely during subsequent web formation. Therefore, the fibers cannot be evenly webbed, which also has a significant impact on the performance of the high-pressure flash-sprayed nano-microfiber nonwoven material.

发明内容Summary of the Invention

为了解决上述技术问题,本发明提供了一种转向装置、闪蒸纺丝设备及其纺丝方法。In order to solve the above technical problems, the present invention provides a steering device, a flash spinning device and a spinning method thereof.

第一方面,本申请实施例提供一种转向装置,用于对闪蒸喷丝器喷出的纤维进行转向,该转向装置包括导流板和转向板,所述导流板设于所述闪蒸喷丝器喷口的一侧,且所述导流板与所述闪蒸喷丝器在水平方向上间隔一定的距离,所述转向板在所述导流板远离所述闪蒸喷丝器的一侧,用于对所述导流板导出的纤维进行转向;In a first aspect, embodiments of the present application provide a steering device for steering fibers ejected from a flash spinner. The steering device includes a guide plate and a steering plate. The guide plate is disposed on one side of the flash spinneret nozzle, and the guide plate is horizontally spaced a certain distance from the flash spinneret. The steering plate is located on a side of the guide plate away from the flash spinneret, and is used to steer the fibers ejected from the guide plate.

所述转向板面向所述导流板的侧面设有呈弧形的转向面,所述转向面朝向所述导流板弯曲;The side of the deflector plate facing the guide plate is provided with an arc-shaped deflector surface, and the deflector surface is bent toward the guide plate;

所述导流板的顶面形成有导流面,所述导流面包括N个曲面依次连接而成,N个所述曲面的曲率半径和曲率沿靠近所述转向板的方向逐渐减小;N为大于或等于1的自然数;The top surface of the guide plate is formed with a guide surface, and the guide surface includes N curved surfaces connected in sequence, and the curvature radius and curvature of the N curved surfaces gradually decrease in a direction approaching the deflection plate; N is a natural number greater than or equal to 1;

其中,最靠近所述转向板的所述曲面的曲率半径与所述转向面的曲率半径相同。The curvature radius of the curved surface closest to the steering plate is the same as the curvature radius of the steering surface.

在一种实施方式中,最靠近所述转向板的所述曲面的粗糙度与所述转向面的粗糙度相同;In one embodiment, the roughness of the curved surface closest to the deflector plate is the same as the roughness of the deflector surface;

其中,所述转向面的粗糙度Ra≤0.1。Wherein, the roughness of the steering surface Ra≤0.1.

在一种实施方式中,当N等于1时,所述导流面为圆弧曲面,所述圆弧曲面的曲率半径与所述转向面的曲率半径满足以下关系:
R0=R1
In one embodiment, when N is equal to 1, the guide surface is a circular arc surface, and the curvature radius of the circular arc surface and the curvature radius of the turning surface satisfy the following relationship:
R 0 = R 1

其中,R0为所述转向面的曲率半径,R1为所述圆弧曲面的曲率半径。Wherein, R0 is the curvature radius of the steering surface, and R1 is the curvature radius of the arc surface.

在一种实施方式中,所述圆弧曲面的曲率半径介于3cm~15cm之间,且所述导流板在水平方向上的两端的距离介于5cm~20cm之间。In one embodiment, the radius of curvature of the arc surface is between 3 cm and 15 cm, and the distance between the two ends of the guide plate in the horizontal direction is between 5 cm and 20 cm.

在一种实施方式中,当N等于2时,所述导流面由第一曲面和第二曲面连接而成,所述第一曲面位于靠近所述转向板的一侧,所述第一曲面、所述第二曲面的曲率半径与所述转向面的曲率半径和满足以下关系:
R0=R1<R2
In one embodiment, when N is equal to 2, the guide surface is formed by connecting a first curved surface and a second curved surface, the first curved surface is located on a side close to the deflection plate, and the sum of the curvature radii of the first curved surface, the second curved surface, and the curvature radius of the deflection surface satisfies the following relationship:
R 0 = R 1 < R 2

其中,R1为所述第一曲面的曲率半径,R0为所述转向面的曲率半径,R2为所述第二曲面的曲率半径。Wherein, R1 is the curvature radius of the first curved surface, R0 is the curvature radius of the turning surface, and R2 is the curvature radius of the second curved surface.

在一种实施方式中,所述第一曲面的曲率半径均介于3cm~15cm之间,所述第二曲面的曲率半径介于5cm~20cm之间。In one embodiment, the curvature radius of the first curved surface is between 3 cm and 15 cm, and the curvature radius of the second curved surface is between 5 cm and 20 cm.

在一种实施方式中,所述导流板在水平方向上的两端的距离介于5cm~20cm之间,所述导流板远离所述转向板的一端在竖直方向上的高度介于3cm~10cm之间。In one embodiment, the distance between the two ends of the guide plate in the horizontal direction is between 5 cm and 20 cm, and the height of the end of the guide plate away from the deflector plate in the vertical direction is between 3 cm and 10 cm.

在一种实施方式中,当N等于3时,所述导流面由第一曲面、第二曲面和第三曲面依次连接而成,所述第一曲面位于靠近所述转向板的一侧,所述第二曲面位于所述第一曲面和所述第三曲面之间,所述第一曲面、所述第二曲面和所述第三曲面的曲率半径与所述转向面的曲率半径满足以下关系:
R0=R1<R2<R3
In one embodiment, when N is equal to 3, the guide surface is formed by sequentially connecting a first curved surface, a second curved surface, and a third curved surface, the first curved surface is located on a side close to the deflection plate, the second curved surface is located between the first curved surface and the third curved surface, and the curvature radius of the first curved surface, the second curved surface, and the third curved surface and the curvature radius of the deflection surface satisfy the following relationship:
R 0 = R 1 < R 2 < R 3

其中,R0为所述转向面的曲率半径,R1为所述第一曲面的曲率半径,R2为所述第二曲面的曲率半径,R3为所述第三曲面的曲率半径,K0为所述转向面的曲率。Wherein, R0 is the curvature radius of the steering surface, R1 is the curvature radius of the first curved surface, R2 is the curvature radius of the second curved surface, R3 is the curvature radius of the third curved surface, and K0 is the curvature of the steering surface.

在一种实施方式中,所述第一曲面的曲率半径均介于3cm~15cm之间,所述第二曲面的曲率半径介于4cm~16cm之间,所述第三曲面的曲率半径介于5cm~20之间。In one embodiment, the curvature radius of the first curved surface is between 3 cm and 15 cm, the curvature radius of the second curved surface is between 4 cm and 16 cm, and the curvature radius of the third curved surface is between 5 cm and 20 cm.

第二方面,本申请还提供一种闪蒸纺丝设备,包括闪蒸喷丝器、转移装置以及第一方面所述的转向装置,所述转向装置设于闪蒸喷丝器的喷口一侧,所述转移装置设于所述转向装置的下方,用于收集转向后的纤维。In the second aspect, the present application also provides a flash spinning device, comprising a flash spinneret, a transfer device and the steering device described in the first aspect, wherein the steering device is arranged on one side of the nozzle of the flash spinneret, and the transfer device is arranged below the steering device for collecting the diverted fibers.

第三方面,本申请提供一种采用第二方面所述的闪蒸纺丝设备的闪蒸纺丝方法,包括以下步骤:In a third aspect, the present application provides a flash spinning method using the flash spinning apparatus described in the second aspect, comprising the following steps:

纺丝原液从闪蒸喷丝器的喷口喷出,纺丝原液的溶剂瞬间蒸发,纺丝原液的聚合物迅速冷却固化,形成纤维束;The spinning solution is ejected from the nozzle of the flash spinneret, the solvent of the spinning solution evaporates instantly, and the polymer of the spinning solution quickly cools and solidifies to form a fiber bundle;

所述纤维束落到所述导流板的导流面上,并沿着所述导流面进行运动且发生分散;The fiber bundle falls onto the guide surface of the guide plate, moves along the guide surface and is dispersed;

经所述导流板导流的纤维束与所述转向板的转向面的接触,以使得分散后的纤维束发生转向至所述转移装置上进行收集。The fiber bundle guided by the guide plate contacts the turning surface of the turning plate, so that the dispersed fiber bundle is turned to the transfer device for collection.

本申请实施例提供的上述技术方案与现有技术相比,其有益效果在于:Compared with the prior art, the above technical solutions provided by the embodiments of the present application have the following beneficial effects:

通过在闪蒸纺丝器的喷口一侧的导流板,并在导流板的顶面形成有由N个曲面依次连接而成的导流面,以使得落在导流面上的纤维束随着曲面的不同曲率设置而能够进行逐级散开,可以有效地避免纤维束在与导流面接触的地方发生堆积,导致后续无法均匀成网的问题;另外,在导流板远离闪蒸喷丝器的一侧设置转向板,并在转向板上设置呈弧形并朝导流板弯曲的转向面,以使得可以将散开的纤维束可以实现转向。By providing a guide plate on one side of the nozzle of the flash spinner, and forming a guide surface composed of N curved surfaces connected in sequence on the top surface of the guide plate, the fiber bundles falling on the guide surface can be gradually dispersed according to the different curvature settings of the curved surface, which can effectively avoid the accumulation of fiber bundles at the place where they contact the guide surface, resulting in the problem of subsequent inability to form a uniform web; in addition, a deflection plate is provided on the side of the guide plate away from the flash spinner, and a deflection surface is provided on the deflection plate that is arc-shaped and curved toward the guide plate, so that the scattered fiber bundles can be deflected.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请一种转向装置的结构示意图;FIG1 is a schematic structural diagram of a steering device of the present application;

图2是本申请一种转向装置实施例1的结构示意图;FIG2 is a schematic structural diagram of a steering device embodiment 1 of the present application;

图3是本申请一种转向装置实施例1的另一视角的结构示意图;FIG3 is a schematic structural diagram of a steering device embodiment 1 of the present application from another perspective;

图4是本申请一种转向装置实施例2的结构示意图;FIG4 is a schematic structural diagram of a steering device embodiment 2 of the present application;

图5是本申请一种转向装置实施例2的另一视角的结构示意图;FIG5 is a schematic structural diagram of a steering device embodiment 2 of the present application from another perspective;

图6是本申请一种转向装置实施例3的结构示意图;FIG6 is a schematic structural diagram of a steering device embodiment 3 of the present application;

图7是本申请一种转向装置实施例3的另一视角的结构示意图。FIG7 is a structural diagram of a steering device embodiment 3 of the present application from another perspective.

图中标号:
10、导流板;11、导流面;11a、圆弧曲面;11b、第一曲面;11c、
第二曲面;11d、第三曲面;20、转向板;21、转向面;30、纤维束;40、闪蒸喷丝器;41、喷口。
Numbers in the figure:
10. guide plate; 11. guide surface; 11a. arc surface; 11b. first curved surface; 11c.
Second curved surface; 11d, third curved surface; 20, turning plate; 21, turning surface; 30, fiber bundle; 40, flash spinneret; 41, nozzle.

具体实施方式DETAILED DESCRIPTION

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。以下描述中,需要理解的是,“前”、“后”、“上”、“下”、“左”、“右”、“纵”、“横”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“头”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系、以特定的方位构造和操作,仅是为了便于描述本技术方案,而不是指示所指的装置或元件必须具有特定的方位,因此不能理解为对本发明的限制。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings and are constructed and operated in specific directions. They are only for the convenience of describing the technical solution and do not indicate that the devices or components referred to must have specific directions. Therefore, they should not be understood as limiting the present invention.

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

请参照图1,本实施例提供一种转向装置,用于对闪蒸喷丝器40喷出的纤维进行转向,该转向装置包括导流板10和转向板20,导流板10设于闪蒸喷丝器喷口41的一侧,且导流板10与闪蒸喷丝器40在水平方向上间隔一定的距离,所述一定的距离范围为2-10cm,优选3-5cm,转向板20在导流板10远离闪蒸喷丝器40的一侧,用于对导流板10导出的纤维进行转向。转向板20面向导流板10的侧面设有呈弧形的转向面21,转向面21朝向导流板10弯曲。导流板10的顶面形成有导流面11,导流面11包括N个曲面依次连接而成,N个曲面的曲率半径沿靠近转向板的方向逐渐减小;N为大于或等于1的自然数。其中,最靠近转向板20的曲面的曲率半径与转向面21的曲率半径相同。Referring to Figure 1 , this embodiment provides a diverting device for diverting fibers ejected from a flash spinneret 40. The diverting device comprises a guide plate 10 and a diverting plate 20. The guide plate 10 is disposed on one side of the flash spinneret nozzle 41 and is horizontally spaced a certain distance from the flash spinneret 40, the certain distance ranging from 2 to 10 cm, preferably 3 to 5 cm. The diverting plate 20 is located on the side of the guide plate 10 away from the flash spinneret 40 and is used to divert the fibers ejected from the guide plate 10. The diverting plate 20 has an arcuate diverting surface 21 on the side facing the guide plate 10, which curves toward the guide plate 10. The top surface of the guide plate 10 is formed with a guide surface 11, which comprises N curved surfaces connected in sequence. The radius of curvature of the N curved surfaces gradually decreases as they approach the diverting plate; N is a natural number greater than or equal to 1. The curvature radius of the curved surface closest to the steering plate 20 is the same as the curvature radius of the steering surface 21 .

示例性地,该转向装置是起到对闪蒸喷丝器40喷出的纤维进行转向及分散的作用,即:纺丝原液进入至闪蒸喷丝器40后,溶剂瞬间发泡闪蒸,纺丝原液的聚合物冷却固化形成纤维束30,并从闪蒸喷丝器的喷口41出喷出,纤维束由高压气流携带朝导流板方向运动,以使得纤维束30落在导流板10的导流面11上,之后纤维束30沿着导流面11进行运动,并在此发生分散,再过渡至与导流板10平滑对接的转向板20上,最后由转向板20上的转向面将分散后的纤维束30转向并收集起来。其中,携带纤维束朝导流板方向运动的气流的速度可以是5500m/min,以使得落入至导流面上的纤维束能逐级分散。Exemplarily, the steering device serves to deflect and disperse the fibers ejected from the flash spinneret 40, that is, after the spinning solution enters the flash spinneret 40, the solvent instantly foams and flashes, and the polymer of the spinning solution cools and solidifies to form a fiber bundle 30, which is ejected from the nozzle 41 of the flash spinneret. The fiber bundle is carried by the high-pressure airflow toward the guide plate, so that the fiber bundle 30 falls on the guide surface 11 of the guide plate 10. Thereafter, the fiber bundle 30 moves along the guide surface 11 and is dispersed there, and then transitions to the deflecting plate 20 that is smoothly docked with the guide plate 10. Finally, the deflecting surface on the deflecting plate 20 deflects and collects the dispersed fiber bundle 30. The speed of the airflow carrying the fiber bundle toward the guide plate can be 5500 m/min, so that the fiber bundle falling on the guide surface can be dispersed step by step.

示例性地,由于流体在接触曲面时会沿着曲面的表面运动,以使得流体能逐级散开。为此,本实施例中的导流面11由N个曲面依次连接而成,可以有效地确保落入至导流面11上的纤维束30能逐级散开,均匀性更好。另外,还将最靠近转向板20的一个曲面的曲率半径设置成与转向板20的转向面21的曲率半径相同,确保落入至导流面11上散开后的纤维束能更容易被导向,不会发生堆积。For example, since fluid moves along a curved surface when it contacts it, the fluid can be dispersed step by step. To this end, the guide surface 11 in this embodiment is composed of N curved surfaces connected in sequence. This effectively ensures that the fiber bundles 30 that fall onto the guide surface 11 are dispersed step by step, resulting in greater uniformity. Furthermore, the radius of curvature of the curved surface closest to the deflector plate 20 is set to be the same as the radius of curvature of the deflector surface 21 of the deflector plate 20. This ensures that the dispersed fiber bundles that fall onto the guide surface 11 are more easily guided and prevent accumulation.

示例性地,上述的纺丝原液是将聚合物、溶剂、气流介质按照一定比例所制成的喷丝流体;其中,溶剂可以为二氯甲烷、正戊烷、环己烷中的一种,气流介质可以为氮气、二氧化碳、氦气、氩气中的一种。Illustratively, the above-mentioned spinning solution is a spinning fluid made by mixing polymer, solvent and air flow medium in a certain proportion; wherein the solvent can be one of dichloromethane, n-pentane and cyclohexane, and the air flow medium can be one of nitrogen, carbon dioxide, helium and argon.

示例性地,由于导流面由多个曲面依次连接而成,纤维束在经过多个曲面的导向作用下会转移至转向面,为了确保纤维束在导流面向转向面更平滑地进行过渡,需要将最靠近转向板的曲面的粗糙度与转向板的粗糙度保持相一致。在本实施例中,转向板的粗糙度Ra≤0.1,需要说明的是,若转向板和最靠近转向板的曲面的粗糙度大于0.1时,则造成气流折射方向不可控,产生大量的紊流,进而影响纤维束的分丝效果。For example, because the guide surface is composed of multiple curved surfaces connected in sequence, the fiber bundle will be transferred to the turning surface under the guidance of these multiple curved surfaces. To ensure a smoother transition of the fiber bundle from the guide surface to the turning surface, the roughness of the curved surface closest to the turning plate needs to be consistent with the roughness of the turning plate. In this embodiment, the roughness of the turning plate is Ra ≤ 0.1. It should be noted that if the roughness of the turning plate and the curved surface closest to the turning plate is greater than 0.1, the direction of airflow refraction will become uncontrollable, resulting in a large amount of turbulence, which in turn affects the fiber bundle separation effect.

另外,需要说明的是,转向板和最靠近转向板的曲面的粗糙度是基于GB/T 1031-2009的测试标准进行检测的,具体可以参照现有技术中粗糙度的GB/T 1031-2009标准,对此不作限定。In addition, it should be noted that the roughness of the steering plate and the curved surface closest to the steering plate is tested based on the test standard of GB/T 1031-2009. For specific reference, the GB/T 1031-2009 standard for roughness in the existing technology can be referred to, and no limitation is imposed on this.

基于上述技术特征的转向装置,通过在闪蒸纺丝器的喷口41一侧的导流板10,并在导流板10的顶面形成有由N个曲面依次连接而成的导流面11,以使得落在导流面11上的纤维束30随着曲面的不同曲率设置而能够进行逐级散开,可以有效地避免纤维束30在与导流面11接触的地方发生堆积,导致后续无法均匀成网的问题;另外,在导流板10远离闪蒸喷丝器40的一侧设置转向板20,并在转向板20上设置呈弧形并朝导流板10弯曲的转向面21,以使得可以将散开的纤维束可以实现转向。The steering device based on the above technical features is provided with a guide plate 10 on one side of the nozzle 41 of the flash spinner, and a guide surface 11 formed by N curved surfaces connected in sequence is formed on the top surface of the guide plate 10, so that the fiber bundles 30 falling on the guide surface 11 can be gradually dispersed according to the different curvature settings of the curved surface, which can effectively avoid the fiber bundles 30 from accumulating at the place where they contact the guide surface 11, resulting in the problem of subsequent inability to form a uniform web; in addition, a steering plate 20 is provided on the side of the guide plate 10 away from the flash spinneret 40, and a steering surface 21 is provided on the steering plate 20 that is arc-shaped and curved toward the guide plate 10, so that the scattered fiber bundles can be diverted.

实施例1Example 1

请参照图2和图3,在一种实施方式中,当N等于1时,导流面11为圆弧曲面11a,圆弧曲面11a的曲率半径与转向面21的曲率半径满足以下关系:
R0=R1
2 and 3 , in one embodiment, when N is equal to 1, the guide surface 11 is a circular arc surface 11 a , and the curvature radius of the circular arc surface 11 a and the curvature radius of the turning surface 21 satisfy the following relationship:
R 0 = R 1

其中,R0为转向面21的曲率半径,R1为圆弧曲面11a的曲率半径。Wherein, R 0 is the curvature radius of the turning surface 21 , and R 1 is the curvature radius of the arc surface 11 a .

在一种实施方式中,圆弧曲面11a的曲率半径介于3cm~15cm之间,且导流板10在水平方向上的两端的距离介于5cm~20cm之间。In one embodiment, the radius of curvature of the arc surface 11 a is between 3 cm and 15 cm, and the distance between the two ends of the guide plate 10 in the horizontal direction is between 5 cm and 20 cm.

为了便于说明当N为1时,转向装置对喷出的纤维束30进行导向分散的作用,本实施例以圆弧曲面11a的曲率半径为8cm,导流板在水平方向上的两端的距离为10cm进行说明,具体如下:To facilitate explanation of the function of the steering device in guiding and dispersing the ejected fiber bundle 30 when N is 1, this embodiment is described with the radius of curvature of the arc surface 11a being 8 cm and the distance between the two ends of the guide plate in the horizontal direction being 10 cm, as follows:

将聚乙烯、二氯甲烷和二氧化碳按照一定比例配制成纺丝原液,并使高温高压反应釜内温度达到180℃,压力达到8MPa,然后将纺丝原液从闪蒸喷丝器40喷出,纺丝原液闪蒸溶剂与聚乙烯相分离形成纤维束,之后从闪蒸喷丝器的喷口41喷出,并在高压气流的携带作用下纤维束运动至导流板10的导流面11上,由于导流面11呈圆弧曲面11a,以使得纤维束沿着圆弧曲面11a逐级散开,可以使得纤维束30的均匀性更好。另外,在导流板10远离闪蒸纺丝器的一侧设置转向板20,并将转向板20上的转向面21的曲率半径设置成与圆弧曲面11a的曲率半径相同,可以确保散开后的纤维束30能更容易被导向,不会发生堆积。Polyethylene, dichloromethane, and carbon dioxide are mixed in a certain proportion to form a spinning solution. The temperature in the high-temperature and high-pressure reactor is raised to 180°C and the pressure is raised to 8 MPa. The spinning solution is then ejected from a flash spinneret 40. The flash solvent of the spinning solution separates from the polyethylene to form a fiber bundle. The fiber bundle is then ejected from the nozzle 41 of the flash spinneret and, carried by the high-pressure airflow, moves to the guide surface 11 of the guide plate 10. Since the guide surface 11 is a circular curved surface 11a, the fiber bundle is gradually dispersed along the circular curved surface 11a, thereby improving the uniformity of the fiber bundle 30. In addition, a deflector plate 20 is provided on the side of the guide plate 10 away from the flash spinner, and the curvature radius of the deflector surface 21 on the deflector plate 20 is set to the same as the curvature radius of the circular curved surface 11a. This ensures that the dispersed fiber bundle 30 can be more easily guided and does not accumulate.

实施例2Example 2

请参照图4和图5,在一种实施例中,当N等于2时,导流面11由第一曲面11b和第二曲面11c连接而成,第一曲面11b位于靠近转向板20的一侧,第一曲面11b、第二曲面11c的曲率半径与转向面的曲率半径满足以下关系:
R0=R1<R2
4 and 5 , in one embodiment, when N is equal to 2, the guide surface 11 is formed by connecting a first curved surface 11 b and a second curved surface 11 c. The first curved surface 11 b is located on the side close to the deflection plate 20. The curvature radius of the first curved surface 11 b, the second curved surface 11 c, and the curvature radius of the deflection surface satisfy the following relationship:
R 0 = R 1 < R 2

其中,R1为第一曲面11b的曲率半径,R0为转向面21的曲率半径,R2为第二曲面11c的曲率半径。Wherein, R1 is the curvature radius of the first curved surface 11b, R0 is the curvature radius of the turning surface 21, and R2 is the curvature radius of the second curved surface 11c.

在一种实施方式中,第一曲面11b的曲率半径均介于3cm~15cm之间,第二曲面11c的曲率半径介于5cm~20cm之间。In one embodiment, the curvature radius of the first curved surface 11 b is between 3 cm and 15 cm, and the curvature radius of the second curved surface 11 c is between 5 cm and 20 cm.

在一种实施方式中,导流板10在水平方向上的两端的距离介于5cm~20cm之间,导流板10远离转向板20的一端在竖直方向上的高度介于3cm~10cm之间。In one embodiment, the distance between the two ends of the guide plate 10 in the horizontal direction is between 5 cm and 20 cm, and the height of the end of the guide plate 10 away from the turning plate 20 in the vertical direction is between 3 cm and 10 cm.

为了便于说明当N为2时,转向装置对喷出的纤维束进行导向分散的作用,本实施例以第一曲面11b的曲率半径为6cm,第二曲面11c的曲率半径为9cm,导流板10在水平方向上的两端的距离为15cm,导流板10远离转向板的一端在竖直方向上的高度为5cm进行说明,具体如下:To facilitate explanation of the function of the steering device in guiding and dispersing the ejected fiber bundle when N is 2, this embodiment is described assuming that the curvature radius of the first curved surface 11b is 6 cm, the curvature radius of the second curved surface 11c is 9 cm, the distance between the two ends of the guide plate 10 in the horizontal direction is 15 cm, and the height of the end of the guide plate 10 away from the steering plate in the vertical direction is 5 cm, as follows:

将聚乙烯、二氯甲烷和二氧化碳按照一定比例配制成纺丝流体,并使高温高压反应釜内温度达到180℃,压力达到8MPa,以使得闪蒸喷丝器40瞬间发泡闪蒸,待冷却固化后形成纤维束30,之后从闪蒸喷丝器的喷口41喷出,并在高压气流的携带作用下纤维束30运动至导流板10的导流面11上,由于导流面11由第一曲面11b和第二曲面11c连接而成,并且第一曲面11b设置在靠近转向板20的一侧,以使得纤维束30依次从第二曲面11c流向第一曲面11b,从而进一步让纤维束30逐级散开,可以使得纤维束30的均匀性更好。另外,在导流板10远离闪蒸纺丝器的一侧设置转向板20,并将转向板20上的转向面21的曲率半径设置成与第一曲面11b的曲率半径相同,可以确保散开后的纤维束30能更容易被导向,不会发生堆积。Polyethylene, dichloromethane and carbon dioxide are prepared into a spinning fluid in a certain proportion, and the temperature in the high-temperature and high-pressure reactor is made to reach 180°C and the pressure is made to reach 8 MPa, so that the flash spinneret 40 instantly foams and flashes, and forms a fiber bundle 30 after cooling and solidification, and then ejected from the nozzle 41 of the flash spinneret. Under the carrying action of the high-pressure airflow, the fiber bundle 30 moves to the guide surface 11 of the guide plate 10. Since the guide surface 11 is formed by connecting the first curved surface 11b and the second curved surface 11c, and the first curved surface 11b is arranged on the side close to the deflecting plate 20, the fiber bundle 30 flows from the second curved surface 11c to the first curved surface 11b in sequence, thereby further allowing the fiber bundle 30 to be dispersed step by step, which can make the fiber bundle 30 more uniform. In addition, a deflection plate 20 is provided on the side of the guide plate 10 away from the flash spinner, and the curvature radius of the deflection surface 21 on the deflection plate 20 is set to be the same as the curvature radius of the first curved surface 11b, which can ensure that the dispersed fiber bundles 30 can be more easily guided and will not accumulate.

实施例3Example 3

请参照图6和图7,在一种实施例中,当N等于3时,导流面由第一曲面11b、第二曲面11c和第三曲面11d依次连接而成,第一曲面11b位于靠近转向板20的一侧,第二曲面11c位于第一曲面11b和第三曲面11d之间,第一曲面11b、第二曲面11c和第三曲面11d的曲率半径与转向面的曲率半径满足以下关系:
R0=R1<R2<R3
6 and 7 , in one embodiment, when N is 3, the guide surface is formed by sequentially connecting a first curved surface 11b, a second curved surface 11c, and a third curved surface 11d. The first curved surface 11b is located on the side close to the deflection plate 20, and the second curved surface 11c is located between the first curved surface 11b and the third curved surface 11d. The curvature radius of the first curved surface 11b, the second curved surface 11c, and the third curved surface 11d and the curvature radius of the deflection surface satisfy the following relationship:
R 0 = R 1 < R 2 < R 3

其中,R0为转向面21的曲率半径,R1为第一曲面11b的曲率半径,R2为第二曲面11c的曲率半径,R3为第三曲面11d的曲率半径。Wherein, R 0 is the curvature radius of the turning surface 21 , R 1 is the curvature radius of the first curved surface 11 b , R 2 is the curvature radius of the second curved surface 11 c , and R 3 is the curvature radius of the third curved surface 11 d .

在一种实施方式中,第一曲面11b的曲率半径均介于3cm~15cm之间,第二曲面11c的曲率半径介于4cm~16cm之间,第三曲面11d的曲率半径介于5cm~20之间;导流板10在水平方向上的两端的距离介于5cm~20cm之间,导流板10远离转向板20的一端在竖直方向上的高度介于3cm~10cm之间。In one embodiment, the curvature radius of the first curved surface 11b is between 3 cm and 15 cm, the curvature radius of the second curved surface 11c is between 4 cm and 16 cm, and the curvature radius of the third curved surface 11d is between 5 cm and 20 cm; the distance between the two ends of the guide plate 10 in the horizontal direction is between 5 cm and 20 cm, and the height of the end of the guide plate 10 away from the turning plate 20 in the vertical direction is between 3 cm and 10 cm.

为了便于说明当N为3时,转向装置对喷出的纤维束30进行导向分散的作用,本实施例以第一曲面11b的曲率半径为3cm,第二曲面11c的曲率半径为6cm,第三曲面11d的曲率半径为8cm,导流板10在水平方向上的两端的距离为16cm,导流板10远离转向板20的一端在竖直方向上的高度为5cm进行说明,具体如下:To facilitate explanation of the function of the steering device in guiding and dispersing the ejected fiber bundle 30 when N is 3, this embodiment is described assuming that the curvature radius of the first curved surface 11b is 3 cm, the curvature radius of the second curved surface 11c is 6 cm, the curvature radius of the third curved surface 11d is 8 cm, the distance between the two ends of the guide plate 10 in the horizontal direction is 16 cm, and the height of the end of the guide plate 10 away from the steering plate 20 in the vertical direction is 5 cm. The details are as follows:

将聚乙烯、二氯甲烷和二氧化碳按照一定比例配制成纺丝流体,并使高温高压反应釜内温度达到180℃,压力达到8MPa,以使得闪蒸喷丝器40瞬间发泡闪蒸,待冷却固化后形成纤维束,之后从闪蒸喷丝器的喷口41喷出,并在高压气流的携带作用下纤维束运动至导流板10的导流面上,由于导流面11由第一曲面11b、第二曲面11c和第三曲面11d依次连接而成,并且第一曲面11b设置在靠近转向板20的一侧,第二曲面11c位于第一曲面11b和第三曲面11d之间,以使得纤维束30沿着第三曲面11d、第二曲面11c和第一曲面11b依次流动,从而进一步让纤维束30逐级散开,可以使得纤维束30的均匀性更好。另外,在导流板10远离闪蒸纺丝器的一侧设置转向板20,并将转向板20上的转向面21的曲率半径设置成与第一曲面11b的曲率半径相同,可以确保散开后的纤维束能更容易被导向,不会发生堆积。Polyethylene, dichloromethane and carbon dioxide are prepared into a spinning fluid in a certain proportion, and the temperature in the high-temperature and high-pressure reactor is made to reach 180°C and the pressure is made to reach 8 MPa, so that the flash spinneret 40 instantly foams and flashes, and forms a fiber bundle after cooling and solidification, and then ejected from the nozzle 41 of the flash spinneret. Under the carrying action of the high-pressure airflow, the fiber bundle moves to the guide surface of the guide plate 10. Since the guide surface 11 is composed of the first curved surface 11b, the second curved surface 11c and the third curved surface 11d connected in sequence, and the first curved surface 11b is arranged on the side close to the deflection plate 20, and the second curved surface 11c is located between the first curved surface 11b and the third curved surface 11d, the fiber bundle 30 flows in sequence along the third curved surface 11d, the second curved surface 11c and the first curved surface 11b, thereby further allowing the fiber bundle 30 to be dispersed step by step, which can make the fiber bundle 30 more uniform. In addition, a deflection plate 20 is provided on the side of the guide plate 10 away from the flash spinner, and the curvature radius of the deflection surface 21 on the deflection plate 20 is set to be the same as the curvature radius of the first curved surface 11b, which can ensure that the dispersed fiber bundles can be more easily guided and will not accumulate.

实施例4Example 4

本申请还提供一种闪蒸纺丝设备,包括闪蒸喷丝器、转移装置以及上述实施例的转向装置,转向装置设于闪蒸喷丝器的喷口一侧,转移装置设于所述转向装置的下方,用于收集转向后的纤维。The present application also provides a flash spinning device, including a flash spinneret, a transfer device and a steering device of the above embodiment, wherein the steering device is arranged on one side of the nozzle of the flash spinneret, and the transfer device is arranged below the steering device for collecting the diverted fibers.

本实施例中,利用闪蒸喷丝器瞬间发泡闪蒸,待冷却固化后形成纤维束并从闪蒸喷丝器的喷口喷出,然后在高压气流的携带作用下纤维束运动至导流板的导流面上进行逐渐分散,最后由转向板上的转向面将分散后的纤维束转向至转移装置进行收集,从而可以使得纤维束的均匀性更好,有效地避免纤维束在与导流面接触的地方发生堆积,导致后续无法均匀成网的问题。In this embodiment, a flash spinneret is used for instantaneous foaming and flash evaporation, and after cooling and solidification, a fiber bundle is formed and ejected from the nozzle of the flash spinneret. Then, under the carrying action of the high-pressure airflow, the fiber bundle moves to the guide surface of the guide plate and is gradually dispersed. Finally, the steering surface on the steering plate turns the dispersed fiber bundle to the transfer device for collection, thereby making the fiber bundle more uniform and effectively avoiding the accumulation of the fiber bundle at the place where it contacts the guide surface, resulting in the problem of subsequent inability to form a uniform web.

实施例5Example 5

本申请提供一种采用实施例4的闪蒸纺丝设备的闪蒸纺丝方法,包括以下步骤:The present application provides a flash spinning method using the flash spinning equipment of Example 4, comprising the following steps:

纺丝原液从闪蒸喷丝器的喷口喷出,纺丝原液的溶剂瞬间蒸发,纺丝原液的聚合物迅速冷却固化,形成纤维束;The spinning solution is ejected from the nozzle of the flash spinneret, the solvent of the spinning solution evaporates instantly, and the polymer of the spinning solution quickly cools and solidifies to form a fiber bundle;

所述纤维束落到所述导流板的导流面上,并沿着所述导流面进行运动且发生分散;The fiber bundle falls onto the guide surface of the guide plate, moves along the guide surface and is dispersed;

经所述导流板分散的纤维束与所述转向板的转向面的接触,以使得分散后的纤维束发生转向至所述转移装置上进行收集。The fiber bundles dispersed by the guide plate come into contact with the turning surface of the turning plate, so that the dispersed fiber bundles are turned to the transfer device for collection.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims (11)

一种转向装置,用于对闪蒸喷丝器喷出的纤维进行转向,其特征在于,该转向装置包括导流板和转向板,所述导流板设于所述闪蒸喷丝器喷口的一侧,且所述导流板与所述闪蒸喷丝器在水平方向上间隔一定的距离,所述转向板在所述导流板远离所述闪蒸喷丝器的一侧,用于对所述导流板导出的纤维进行转向;A steering device for steering fibers ejected from a flash spinneret, characterized in that the steering device comprises a guide plate and a steering plate, wherein the guide plate is provided on one side of the flash spinneret nozzle and is horizontally spaced a certain distance from the flash spinneret, and the steering plate is provided on the side of the guide plate away from the flash spinneret, for steering the fibers ejected from the guide plate; 所述转向板面向所述导流板的侧面设有呈弧形的转向面,所述转向面朝向所述导流板弯曲;The side of the deflector plate facing the guide plate is provided with an arc-shaped deflector surface, and the deflector surface is bent toward the guide plate; 所述导流板的顶面形成有导流面,所述导流面包括N个曲面依次连接而成,N个所述曲面的曲率半径沿靠近所述转向板的方向逐渐减小;N为大于或等于1的自然数;The top surface of the guide plate is formed with a guide surface, and the guide surface includes N curved surfaces connected in sequence, and the curvature radius of the N curved surfaces gradually decreases in the direction approaching the deflection plate; N is a natural number greater than or equal to 1; 其中,最靠近所述转向板的所述曲面的曲率半径与所述转向面的曲率半径相同。The curvature radius of the curved surface closest to the steering plate is the same as the curvature radius of the steering surface. 根据权利要求1所述的转向装置,其特征在于,最靠近所述转向板的所述曲面的粗糙度与所述转向面的粗糙度相同;The steering device according to claim 1, wherein the roughness of the curved surface closest to the steering plate is the same as the roughness of the steering surface; 其中,所述转向面的粗糙度Ra≤0.1。Wherein, the roughness of the steering surface Ra≤0.1. 根据权利要求1所述的转向装置,其特征在于,当N等于1时,所述导流面为圆弧曲面,所述圆弧曲面的曲率半径与所述转向面的曲率半径满足以下关系:
R0=R1
The steering device according to claim 1, characterized in that when N is equal to 1, the guide surface is a circular arc surface, and the curvature radius of the circular arc surface and the curvature radius of the steering surface satisfy the following relationship:
R 0 = R 1
其中,R0为所述转向面的曲率半径,R1为所述圆弧曲面的曲率半径。Wherein, R0 is the curvature radius of the steering surface, and R1 is the curvature radius of the arc surface.
根据权利要求3所述的转向装置,其特征在于,所述圆弧曲面的曲率半径介于3cm~15cm之间,且所述导流板在水平方向上的两端的距离介于5cm~20cm之间。The steering device according to claim 3 is characterized in that the curvature radius of the arc surface is between 3 cm and 15 cm, and the distance between the two ends of the guide plate in the horizontal direction is between 5 cm and 20 cm. 根据权利要求1所述的转向装置,其特征在于,当N等于2时,所述导流面由第一曲面和第二曲面连接而成,所述第一曲面位于靠近所述转向板的一侧,所述第一曲面、所述第二曲面的曲率半径与所述转向面的曲率半径满足以下关系:
R0=R1<R2
The steering device according to claim 1, characterized in that when N is equal to 2, the guide surface is formed by connecting a first curved surface and a second curved surface, the first curved surface is located on a side close to the steering plate, and the curvature radius of the first curved surface, the second curved surface, and the curvature radius of the steering surface satisfy the following relationship:
R 0 = R 1 < R 2
其中,R1为所述第一曲面的曲率半径,R0为所述转向面的曲率半径,R2为所述第二曲面的曲率半径。Wherein, R1 is the curvature radius of the first curved surface, R0 is the curvature radius of the turning surface, and R2 is the curvature radius of the second curved surface.
根据权利要求5所述的转向装置,其特征在于,所述第一曲面的曲率半径均介于3cm~15cm之间,所述第二曲面的曲率半径介于5cm~20cm之间。The steering device according to claim 5 is characterized in that the curvature radius of the first curved surface is between 3 cm and 15 cm, and the curvature radius of the second curved surface is between 5 cm and 20 cm. 根据权利要求5所述的转向装置,其特征在于,所述导流板在水平方向上的两端的距离介于5cm~20cm之间,所述导流板远离所述转向板的一端在竖直方向上的高度介于3cm~10cm之间。The steering device according to claim 5 is characterized in that the distance between the two ends of the guide plate in the horizontal direction is between 5 cm and 20 cm, and the height of the end of the guide plate away from the steering plate in the vertical direction is between 3 cm and 10 cm. 根据权利要求1所述的转向装置,其特征在于,当N等于3时,所述导流面由第一曲面、第二曲面和第三曲面依次连接而成,所述第一曲面位于靠近所述转向板的一侧,所述第二曲面位于所述第一曲面和所述第三曲面之间,所述第一曲面、所述第二曲面和所述第三曲面的曲率半径与所述转向面的曲率半径满足以下关系:
R0=R1<R2<R3
The steering device according to claim 1, characterized in that when N is equal to 3, the guide surface is formed by sequentially connecting a first curved surface, a second curved surface, and a third curved surface, the first curved surface is located on a side close to the steering plate, the second curved surface is located between the first curved surface and the third curved surface, and the curvature radius of the first curved surface, the second curved surface, and the third curved surface and the curvature radius of the steering surface satisfy the following relationship:
R 0 = R 1 < R 2 < R 3
其中,R0为所述转向面的曲率半径,R1为所述第一曲面的曲率半径,R2为所述第二曲面的曲率半径,R3为所述第三曲面的曲率半径。Wherein, R0 is the curvature radius of the turning surface, R1 is the curvature radius of the first curved surface, R2 is the curvature radius of the second curved surface, and R3 is the curvature radius of the third curved surface.
根据权利要求8所述的转向装置,其特征在于,所述第一曲面的曲率半径均介于3cm~15cm之间,所述第二曲面的曲率半径介于4cm~16cm之间,所述第三曲面的曲率半径介于5cm~20之间。The steering device according to claim 8 is characterized in that the curvature radius of the first curved surface is between 3 cm and 15 cm, the curvature radius of the second curved surface is between 4 cm and 16 cm, and the curvature radius of the third curved surface is between 5 cm and 20. 一种闪蒸纺丝设备,其特征在于,包括闪蒸喷丝器、转移装置以及权利要求1至9中任一项所述的转向装置,所述转向装置设于闪蒸喷丝器的喷口一侧,所述转移装置设于所述转向装置的下方,用于收集转向后的纤维。A flash spinning device, characterized in that it comprises a flash spinneret, a transfer device and a steering device according to any one of claims 1 to 9, wherein the steering device is arranged on one side of the nozzle of the flash spinneret, and the transfer device is arranged below the steering device for collecting the diverted fibers. 一种采用权利要求10所述的闪蒸纺丝设备的闪蒸纺丝方法,其特征在于,包括以下步骤:A flash spinning method using the flash spinning equipment according to claim 10, characterized in that it comprises the following steps: 纺丝原液从闪蒸喷丝器的喷口喷出,纺丝原液的溶剂蒸发,纺丝原液的聚合物冷却固化,形成纤维束;The spinning solution is ejected from the nozzle of the flash spinneret, the solvent of the spinning solution evaporates, and the polymer of the spinning solution cools and solidifies to form a fiber bundle; 所述纤维束落到所述导流板的导流面上,并沿着所述导流面进行运动且发生分散;The fiber bundle falls onto the guide surface of the guide plate, moves along the guide surface and is dispersed; 经所述导流板分散的纤维束与所述转向板的转向面的接触,以使得分散后的纤维束发生转向至所述转移装置上进行收集。The fiber bundles dispersed by the guide plate come into contact with the turning surface of the turning plate, so that the dispersed fiber bundles are turned to the transfer device for collection.
PCT/CN2025/085079 2024-03-26 2025-03-26 Deflection device, flash spinning apparatus, and spinning method therefor Pending WO2025201417A1 (en)

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CN222455332U (en) * 2024-03-26 2025-02-11 天津科技大学 Steering device and flash spinning equipment

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