WO2025200466A1 - Method for manufacturing lithium disilicate glass ceramic with gradient properties by using photocuring additive manufacturing - Google Patents
Method for manufacturing lithium disilicate glass ceramic with gradient properties by using photocuring additive manufacturingInfo
- Publication number
- WO2025200466A1 WO2025200466A1 PCT/CN2024/130358 CN2024130358W WO2025200466A1 WO 2025200466 A1 WO2025200466 A1 WO 2025200466A1 CN 2024130358 W CN2024130358 W CN 2024130358W WO 2025200466 A1 WO2025200466 A1 WO 2025200466A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lithium disilicate
- gradient
- pastes
- powder
- additive manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C5/00—Filling or capping teeth
- A61C5/70—Tooth crowns; Making thereof
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C5/00—Filling or capping teeth
- A61C5/70—Tooth crowns; Making thereof
- A61C5/77—Methods or devices for making crowns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
- B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/06—Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C12/00—Powdered glass; Bead compositions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
Definitions
- the present invention relates to the technical field of lithium disilicate glass ceramic preparation, and in particular to a method for light-curing additive manufacturing of gradient-graded lithium disilicate glass ceramic.
- Lithium disilicate glass-ceramics have been used clinically for many years as dental restoration materials.
- Dental restorations include crowns, abutments, inlays, onlays, veneers, facets, bridges, and braces.
- Traditional lithium disilicate glass-ceramics preparation methods typically use a single ratio of raw materials to create a blank, which is then molded. The resulting product has consistent light transmittance and color.
- natural teeth vary in light transmittance and color, resulting in poor biomimetic results from traditional preparation methods.
- Multicolor lithium silicate glass ceramics are prepared by introducing lithium silicate glass ceramic powders or suspensions of different colors. Although there is a gradient effect in color, its translucency does not change, and the optical effect is poor;
- S4 preparing n groups of lithium disilicate ceramic particles into pastes to obtain n groups of pastes, comprising: adding 3Y-TZP powder, a colorant, and the coarse powder to a resin mixture, mixing uniformly, then adding the fine powder and mixing uniformly, then rolling, and then adding nano-fumed silica to obtain a paste, and vacuum degassing the paste; the particle size of the 3Y-TZP powder is 20-80 nanometers;
- the color and translucency of the n groups of pastes change gradually, and the color and translucency change is achieved by simulating the translucency change by using the gradient change of the 3Y-TZP content in the n groups of pastes and simulating the color change by using the gradient change of the colorant content, wherein n is greater than 4;
- S7 degreasing and sintering the cleaned and dried green body, comprising: controlling the oxygen content to 5%-8%, degreasing at 400°C-600°C, obtaining a degreased sample after a predetermined time, placing the degreased sample in a 21%-24% lithium polysilicate solution for vacuum impregnation, heating to 500°C in air after a predetermined time, evacuating the solution with a vacuum degree controlled below 10 mbar, further heating to 630°C, holding the temperature for 2 hours, then heating to 750°C-900°C for sintering, and cooling to room temperature after a predetermined time to obtain a sintered sample;
- the temperature of the heat treatment is 1400-1600°C;
- the quenching is performed using flowing deionized water, the temperature of the deionized water is 20-25° C., and the flow rate is 1.5-2.5 m/s.
- the coarse powder After granulation, the coarse powder has a D50 particle size of 20 microns, and the fine powder has a D50 particle size of 5 microns.
- the colorant is one or more of CeO 2 , Fe 2 O 3 , and Pr 6 O 11 .
- the photosensitive resin premix comprises a monofunctional photosensitive resin monomer, a bifunctional photosensitive resin monomer, and a multifunctional photosensitive resin monomer in a mass ratio of 1:1:1 to 1:2:3;
- the monofunctional photosensitive resin monomer includes one or more of hydroxyethyl methacrylate, lauryl acrylate, isobornyl acrylate, phenoxyethyl acrylate, and lauric acid methacrylate;
- the trifunctional photosensitive resin monomer includes propoxylated glycerol triacrylate or ethoxylated trimethylolpropane triacrylate. Alkene esters.
- the mass of the photoinitiator accounts for 0.5% to 2% of the mass of the photosensitive resin premix
- the method of the present invention utilizes the gradient change of 3Y-TZP content to simulate the change of translucency, and utilizes the gradient change of colorant content to simulate the color change to set multiple groups of lithium disilicate glass ceramic powders with gradient colors and translucency, thereby obtaining multiple groups of pastes, wherein the gradient change of 3Y-TZP content is simultaneously used to adjust the flexural strength; and utilizing the characteristics of light-curing additive manufacturing layered molding, different layers are cured and molded using corresponding pastes, and the 3Y-TZP content of the prepared crown decreases from the bottom (root) to the top, the flexural strength decreases, and the translucency increases, thereby achieving the effect of crown flexural strength, light transmittance and chromaticity gradient, and the optimal flexural strength of the obtained single crown from the root to the top is 350MPa to 700MPa gradient.
- the present invention can be used for the preparation of various dental restorations, is easy to operate, and improves mechanical properties and aesthetic effects.
- the additive manufacturing technology used in this invention due to the layer-by-layer stacking process, creates a naturally occurring microstructure between the inner surface layers of the crown.
- This microstructure significantly enhances the bonding strength of the lithium disilicate glass-ceramic.
- parameters such as layer thickness can be flexibly set; meaning each layer has a different fixed thickness and can be adjusted to meet specific needs, achieving a truly biomimetic effect and fully satisfying personalized color and translucency requirements.
- each layer of paste has a consistent solids content, shrinkage is consistent during the forming process, eliminating internal stress between the gradient material layers.
- the present invention first prepares the basic glass powder, and then adds 3Y-TZP and colorant when the paste is subsequently prepared.
- the advantages include: adding 3Y-TZP when preparing glass powder. If the amount added is too much, it will increase the viscosity of the glass in the molten state, thereby preventing the formation of lithium disilicate and lithium metasilicate. Therefore, the amount of 3Y-TZP added is limited, and the present application adds 3Y-TZP in subsequent steps so that the amount of 3Y-TZP added is not limited.
- 3Y-TZP and colorant can be added as needed according to the number of layers and gradient design to meet personalized customization needs, with high flexibility, avoiding the preparation of glass powder with gradual changes in strength and translucency from the beginning, and the need to reconfigure when replacing and optimizing the design, resulting in waste of raw materials.
- the present invention utilizes flowing deionized water quenching to improve the coordinated degreasing and sintering processes.
- the heat of the molten mixture is quickly removed by the flowing water, preventing particle accumulation caused by quenching, reducing the formation of large particles, and obtaining small-sized particles.
- by setting different temperature rise stages and regulating the corresponding degreasing and sintering atmospheres and parameters cracks and carbon residues are avoided, and the formation of rod-shaped crystals is further promoted.
- the interlocking structure formed by the rod-shaped grains greatly improves the mechanical properties.
- the present invention obtains lithium disilicate ceramic particles including coarse powder and fine powder by granulating original particles.
- the coarse powder is first mixed and then the gaps between the coarse powders are filled by fine powder, thereby fully improving the density of the paste.
- the method of the present invention has high manufacturing precision, does not require hot pressing, reduces dependence on hot pressing equipment, and avoids the precision caused by the lost wax method. No need for multiple heat treatments, which can reduce the fracture toughness of the product.
- the product can be obtained directly without polishing or glazing.
- FIG1 is a schematic flow chart of the method of the invention.
- a method for photocuring additive manufacturing of gradient-graded lithium disilicate glass ceramics includes:
- the basic glass powder is wet-mixed with anhydrous ethanol, ball-milled and uniformly mixed, and then dried.
- the mixture is then heat-treated at 1400-1600° C. to obtain a molten mixture.
- the molten mixture is dropped into deionized water in a stable flow state and quenched to form primary particles in the deionized water.
- the temperature of the deionized water is 20-25° C., and the flow rate is 1.5-2.5 m/s.
- the raw particles are ball-milled and sieved to produce a powder with a particle size of 0.3 to 0.5 ⁇ m, which is then granulated by spray drying.
- the coarse powder of the lithium disilicate ceramic particles obtained by granulation has a particle size of 20 ⁇ m in D50 and a fine powder of 5 ⁇ m in D50.
- the photosensitive resin premix includes a monofunctional photosensitive resin monomer, a bifunctional photosensitive resin monomer, and a multifunctional photosensitive resin monomer in a mass ratio of 1:1:1 to 1:2:3;
- the monofunctional photosensitive resin monomer includes one or more of hydroxyethyl methacrylate, lauryl acrylate, isobornyl acrylate, phenoxyethyl acrylate, and lauric acid methacrylate;
- the bifunctional photosensitive resin monomer includes one or more of 1,6-hexanediol diacrylate, tripropylene glycol diacrylate, and dipropylene glycol diacrylate;
- the trifunctional photosensitive resin monomer includes propoxylated glycerol triacrylate or ethoxylated trimethylolpropane triacrylate.
- the mass of the photoinitiator accounts for 0.5% to 2% of the mass of the photosensitive resin premix
- the photoinitiator includes one or both of diphenyl 2,4,6-trimethylbenzoylphosphine oxide and 1-hydroxycyclohexyl phenyl ketone;
- the mass ratio of diphenyl 2,4,6-trimethylbenzoylphosphine oxide to 1-hydroxycyclohexyl phenyl ketone is 1:1.
- the dispersant includes ⁇ -methacryloxypropyltrimethoxysilane and ⁇ -glycidoxypropyltrimethoxysilane in a mass ratio of 1:1.
- the color and translucency gradient of the 6 groups of pastes are achieved by simulating the translucency change by using the gradient change of the 3Y-TZP content in the 6 groups of pastes, and simulating the color change by using the gradient change of the colorant content.
- the 3Y-TZP content in the first to sixth groups of pastes is 15-13%, 13-10%, 10-8%, 8-6%, 6-4%, and 4-2%, respectively, and the colorant content is 0.12%, 0.1%, 0.08%, 0.07%, 0.06%, and 0.04%, respectively.
- the colorant is one or more of CeO 2 , Fe 2 O 3 , and Pr 6 O 11 .
- coarse powder is added to the resin mixture, dispersed by ball milling, and then fine powder is added, mixed evenly in a homogenizer, and then rolled by a roller press.
- the six paste groups all had consistent solids content, meaning the proportion of lithium disilicate glass ceramic in each paste group was consistent. Specifically, in each paste group, the lithium disilicate ceramic particles, 3Y-TZP, and colorant accounted for 70% to 85% of the total paste mass. Nano-fumed silica accounted for 0.1% to 0.5% of the paste mass, with a particle size of 7 nanometers.
- each group of paste is consistent, which can ensure consistent sintering shrinkage and prevent cracks.
- 3Y-TZP refers to a zirconium oxide (ZrO 2 ) ceramic material stabilized by 3 mol% of a rare earth oxide (typically Y 2 O 3 ). Compared to traditional zirconium oxide materials, 3Y-TZP has greater stability and toughness, and can resist fracture under high stress environments.
- the first to sixth groups of pastes are arranged in order of decreasing 3Y-TZP content, and the first to sixth layers formed correspond to the bottom (root) to the top of the crown respectively, thereby ensuring that the flexural strength of the final product from the bottom (root) to the top gradually decreases and the semipermeability gradually increases.
- S7 degreasing and sintering the cleaned and dried green body, comprising: controlling the oxygen content to 5%-8%, degreasing at 400°C-600°C, obtaining a degreased sample after a predetermined time, placing the degreased sample in a 21%-24% lithium polysilicate solution for vacuum impregnation, heating to 500°C in air after a predetermined time, evacuating the solution with a vacuum degree controlled below 10 mbar, further heating to 630°C, holding the temperature for 2 hours, then heating to 750°C-900°C for sintering, and cooling to room temperature after a predetermined time to obtain a sintered sample;
- the degreasing time is 1 to 2 hours, and the sintering time is 2 hours.
- the sintered sample Place the sintered sample in a flowing nitrate under the action of a stirring device in a high-pressure vacuum furnace, and heat it to 300-600°C under vacuum conditions, so that the sintered sample is immersed in the molten nitrate to undergo an ion exchange reaction with it.
- the reaction time is 0.5-2 hours, and finally a crown product is obtained;
- the nitrate is a mixture of sodium nitrate and rubidium nitrate in a mass ratio of 1:1.
- nitrate is used for ion exchange because it is relatively stable, easy to remove, and will not form insoluble precipitated compounds with the exchanged ions.
- ion exchange is performed under vacuum conditions, which draws out gas molecules, thereby increasing the space and rate of ion exchange. This helps accelerate ion diffusion and penetration, increasing the migration rate of ions within the material, thereby shortening the ion exchange time and improving exchange efficiency. Furthermore, the nitrate is in a mobile state, further increasing the exchange rate.
- the ion exchange under high pressure vacuum conditions in this embodiment can be completed in only 0.5-2 hours.
- the crown produced by the method of this embodiment has a root flexural strength of 700 MPa, a top flexural strength of 350 MPa, and a top linear transmittance of more than 50%.
- the flexural strength of the crown decreases gradually from the root to the top, the translucency increases gradually, and the color changes gradually.
- the method for photocuring additive manufacturing of gradient-graded lithium disilicate glass ceramics in this embodiment is the same as that in Example 1 under the following conditions and parameters:
- the crown produced by this embodiment has a root strength of 700 MPa, a top flexural strength of 460 MPa, and a top light transmittance of 20%. From the root to the top, the flexural strength of the crown decreases, the translucency increases, and the color changes gradually.
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Abstract
Description
本发明涉及二硅酸锂玻璃陶瓷制备技术领域,尤其是一种光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法。The present invention relates to the technical field of lithium disilicate glass ceramic preparation, and in particular to a method for light-curing additive manufacturing of gradient-graded lithium disilicate glass ceramic.
二硅酸锂玻璃陶瓷作为牙科修复体材料已在临床应用多年。牙科修复体包括牙冠、基牙、嵌体、高嵌体、镶面、小面、牙桥和牙套等。传统的二硅酸锂玻璃陶瓷制备方法,大多采用单一配比的原料制备坯体进而成型,所得产品透光性、颜色均一致。而自然牙的透光性和色度不同区域并不相同,因此传统制备方法的仿生效果不佳。Lithium disilicate glass-ceramics have been used clinically for many years as dental restoration materials. Dental restorations include crowns, abutments, inlays, onlays, veneers, facets, bridges, and braces. Traditional lithium disilicate glass-ceramics preparation methods typically use a single ratio of raw materials to create a blank, which is then molded. The resulting product has consistent light transmittance and color. However, natural teeth vary in light transmittance and color, resulting in poor biomimetic results from traditional preparation methods.
针对此,一些采用烧结法制备二硅酸锂玻璃陶瓷的改进方案应运而生。但也存在一些缺点,包括:To address this issue, some improved solutions for preparing lithium disilicate glass-ceramics using sintering methods have emerged. However, these solutions also have some disadvantages, including:
(1)通过引入不同颜色的硅酸锂玻璃陶瓷粉末或悬浮液来制备多色硅酸锂玻璃陶瓷,虽在颜色方面具有渐变效果,但其半透性并不会发生变化,光学效果不佳;(1) Multicolor lithium silicate glass ceramics are prepared by introducing lithium silicate glass ceramic powders or suspensions of different colors. Although there is a gradient effect in color, its translucency does not change, and the optical effect is poor;
(2)自然牙越靠近根部,挠曲强度越高,即由根部到顶端挠曲强度是递减的,且越靠近顶端半透性越高。通过控制不同含量着色剂以及控制粉末的不同粒径可实现透光渐变的效果,这种方式虽然能达到半透性的渐变,但是会导致由根部到顶端的挠曲强度递增,在力学性能上与实际并不符合。并且制备时将颜色和半透性渐变的玻璃粉体依次装模,通过干压制成块状,导致层与层间的粘结强度不够高。并且每一层的厚度是固定的,无法达到颜色与半透性的高仿真效果,且无法满足颜色以及半透性个性化需求。(2) The closer to the root of a natural tooth, the higher its flexural strength, that is, the flexural strength decreases from the root to the top, and the closer to the top the translucency is, the higher the translucency is. By controlling the different contents of colorants and the different particle sizes of the powder, a gradual change in light transmittance can be achieved. Although this method can achieve a gradual change in translucency, it will cause the flexural strength to increase from the root to the top, which is inconsistent with the actual mechanical properties. In addition, during preparation, the glass powders with gradient colors and translucency are molded in sequence and formed into blocks by dry pressing, resulting in insufficient bonding strength between layers. In addition, the thickness of each layer is fixed, which cannot achieve a high simulation effect of color and translucency, and cannot meet personalized color and translucency requirements.
此外,当二硅酸锂玻璃陶瓷的颗粒太大时,在烧结过程容易生成球状晶粒,减少了棒状晶粒的产生,这样就无法形成晶粒互锁的微观结构,从而降低挠曲强度,限制了其应用范围。In addition, when the particles of lithium disilicate glass-ceramics are too large, spherical grains are easily generated during the sintering process, reducing the generation of rod-shaped grains. In this way, a microstructure of interlocking grains cannot be formed, thereby reducing the flexural strength and limiting its application range.
(3)制备过程中存在多次烧结处理,多次烧结后Li2Si2O5的结晶度增大,针状的二硅酸锂晶体变大,并相互融合成柱状晶体,颗粒型也变成较大球形晶体,同时发生玻璃相向晶体相转化,因而会影响修复体的颜色和透光性,而且会降低断裂韧性。(3) There are multiple sintering treatments during the preparation process. After multiple sintering, the crystallinity of Li2Si2O5 increases, the needle-shaped lithium disilicate crystals become larger, and fuse into columnar crystals. The granular type also becomes larger spherical crystals. At the same time, the glass phase transforms into the crystal phase, which will affect the color and light transmittance of the restoration and reduce the fracture toughness.
发明内容Summary of the Invention
针对现有技术的不足,本发明提供一种光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法,目的是使二硅酸锂玻璃陶瓷的挠曲强度、半透性和颜色变化特性达到与自然牙齿一致的效果,提升仿生仿真的效果。In response to the shortcomings of the existing technology, the present invention provides a method for photocuring additive manufacturing of gradient-graded lithium disilicate glass-ceramics, with the aim of making the flexural strength, translucency and color change characteristics of lithium disilicate glass-ceramics consistent with those of natural teeth, thereby enhancing the effect of bionic simulation.
本发明采用的技术方案如下:The technical solution adopted in the present invention is as follows:
一种光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法,包括:A method for photocuring additive manufacturing of gradient-graded lithium disilicate glass ceramics, comprising:
S1、配置基础玻璃粉末,其包括以下质量分数的组分:59%~70% SiO2、14%~20% Li2O、3%~5% K2O、1-5%P2O5、1-3%ZnO及其它组分,所述其它组分包括Al2O3、Na2O、Tb4O7、La2O3、MgO、CaO;S1. Prepare basic glass powder, which includes the following components in mass fractions: 59% to 70% SiO 2 , 14% to 20% Li 2 O, 3% to 5% K 2 O, 1-5% P 2 O 5 , 1-3% ZnO and other components, wherein the other components include Al 2 O 3 , Na 2 O, Tb 4 O 7 , La 2 O 3 , MgO and CaO;
S2、对所述基础玻璃粉末进行溶剂湿混、球磨均匀、干燥后热处理成熔融态、淬冷后形 成原始颗粒,所述原始颗粒的D50粒径为0.8微米;S2, wet-mixing the basic glass powder with solvent, ball-milling it to uniformity, drying it, and then heat-treating it into a molten state, and then quenching it into a into primary particles, wherein the D50 particle size of the primary particles is 0.8 microns;
对所述原始颗粒进行造粒,获得二硅酸锂陶瓷颗粒,其包括粗粉和细粉;Granulating the original particles to obtain lithium disilicate ceramic particles, which include coarse powder and fine powder;
S3、将光敏树脂预混液、分散剂、光引发剂混合得到树脂混合物;S3, mixing the photosensitive resin premix, dispersant, and photoinitiator to obtain a resin mixture;
S4、取n组所述二硅酸锂陶瓷颗粒分别进行制膏,获得n组膏体,包括:向树脂混合物中加入3Y-TZP粉末、着色剂、以及所述粗粉,混合均匀后再加入所述细粉混合均匀,然后进行辊压,之后加入纳米气相二氧化硅,得到膏体,对所述膏体进行真空脱泡;所述3Y-TZP粉末的粒径为20-80纳米;S4, preparing n groups of lithium disilicate ceramic particles into pastes to obtain n groups of pastes, comprising: adding 3Y-TZP powder, a colorant, and the coarse powder to a resin mixture, mixing uniformly, then adding the fine powder and mixing uniformly, then rolling, and then adding nano-fumed silica to obtain a paste, and vacuum degassing the paste; the particle size of the 3Y-TZP powder is 20-80 nanometers;
所述n组膏体的颜色与半透性渐变,所述颜色与半透性渐变是利用n组膏体中3Y-TZP含量梯度变化来模拟半透性变化、所述着色剂含量梯度变化来模拟颜色变化而实现的,其中n大于4;The color and translucency of the n groups of pastes change gradually, and the color and translucency change is achieved by simulating the translucency change by using the gradient change of the 3Y-TZP content in the n groups of pastes and simulating the color change by using the gradient change of the colorant content, wherein n is greater than 4;
S5、将所述n组膏体按照颜色与半透性渐变的顺序放入增材制造设备内进行光固化成形,获得生坯,包括:利用第一组膏体固化形成第一层、利用第二组膏体固化形成得到第二层,依次类推,直至利用第n组膏体固化形成第n层,各层的厚度按预设值执行;S5, placing the n groups of pastes in the order of color and translucency gradient into the additive manufacturing device for light-curing forming to obtain a green body, including: using the first group of pastes to cure to form a first layer, using the second group of pastes to cure to form a second layer, and so on, until the nth group of pastes is cured to form an nth layer, and the thickness of each layer is performed according to a preset value;
S6、利用流动液体对所述生坯进行清洗,然后干燥;S6, washing the green body with a flowing liquid, and then drying;
S7、对清洗干燥后的所述生坯进行脱脂和烧结,包括:氧含量控制在5%-8%,在400℃—600℃下进行脱脂,完成预定时间后获得脱脂样品,将脱脂样品放在浓度为21%~24%聚硅酸锂溶液中进行真空浸渍,完成预定时间后,在空气中加热到500℃,再抽真空,真空度控制在10mbar以下,继续升温630℃,保温2小时,再升温至750℃—900℃进行烧结,完成预定时间后,降温至室温,获得烧结样品;S7, degreasing and sintering the cleaned and dried green body, comprising: controlling the oxygen content to 5%-8%, degreasing at 400°C-600°C, obtaining a degreased sample after a predetermined time, placing the degreased sample in a 21%-24% lithium polysilicate solution for vacuum impregnation, heating to 500°C in air after a predetermined time, evacuating the solution with a vacuum degree controlled below 10 mbar, further heating to 630°C, holding the temperature for 2 hours, then heating to 750°C-900°C for sintering, and cooling to room temperature after a predetermined time to obtain a sintered sample;
S8、将所述烧结样品置于高压真空炉内在搅拌装置作用下处于流动状态的硝酸盐中,在真空条件下,加热至300-600℃,使烧结样品浸渍在熔融态硝酸盐中与其发生离子交换反应,反应时间为0.5-2小时,最终获得产品;所述硝酸盐为质量比为1:1的硝酸钠与硝酸铷的混合物。S8. Place the sintered sample in a flowing nitrate under the action of a stirring device in a high-pressure vacuum furnace, and heat it to 300-600°C under vacuum conditions, so that the sintered sample is immersed in the molten nitrate to undergo an ion exchange reaction with it. The reaction time is 0.5-2 hours to finally obtain the product; the nitrate is a mixture of sodium nitrate and rubidium nitrate in a mass ratio of 1:1.
进一步技术方案为:Further technical solutions are:
当n=6时,第一至第六组膏体中3Y-TZP的质量含量分别为15-13%、13-10%、10-8%、8-6%、6-4%、4-2%,着色剂的质量含量分别为0.12%、0.1%、0.08%、0.07%、0.06%、0.04%。When n=6, the mass content of 3Y-TZP in the first to sixth groups of pastes are 15-13%, 13-10%, 10-8%, 8-6%, 6-4%, and 4-2%, respectively, and the mass content of colorant is 0.12%, 0.1%, 0.08%, 0.07%, 0.06%, and 0.04%, respectively.
所述n组膏体的固含量一致。The solid contents of the n groups of pastes are consistent.
所述S2中,热处理的温度为1400~1600℃;In said S2, the temperature of the heat treatment is 1400-1600°C;
采用流动状态的去离子水进行淬冷,去离子水的温度为20~25℃,流速为1.5~2.5m/s。The quenching is performed using flowing deionized water, the temperature of the deionized water is 20-25° C., and the flow rate is 1.5-2.5 m/s.
造粒后所述粗粉D50粒径=20微米、所述细粉D50粒径=5微米。After granulation, the coarse powder has a D50 particle size of 20 microns, and the fine powder has a D50 particle size of 5 microns.
所述S7中,脱脂时间为1~2小时,烧结时间为2小时。In the above-mentioned S7, the degreasing time is 1 to 2 hours, and the sintering time is 2 hours.
所述着色剂为CeO2、Fe2O3、Pr6O11中的一种或几种。The colorant is one or more of CeO 2 , Fe 2 O 3 , and Pr 6 O 11 .
所述S3中,所述光敏树脂预混液包括质量比为1:1:1~1:2:3的单官能团光敏树脂单体、双官能团光敏树脂单体和多官能团光敏树脂单体;In S3, the photosensitive resin premix comprises a monofunctional photosensitive resin monomer, a bifunctional photosensitive resin monomer, and a multifunctional photosensitive resin monomer in a mass ratio of 1:1:1 to 1:2:3;
所述单官能团光敏树脂单体包括甲基丙烯酸羟基乙酯、丙烯酸月桂酯、丙烯酸异冰片酯、苯氧基乙基丙烯酸酯、月桂酸甲基丙烯酸酯中的一种或多种;The monofunctional photosensitive resin monomer includes one or more of hydroxyethyl methacrylate, lauryl acrylate, isobornyl acrylate, phenoxyethyl acrylate, and lauric acid methacrylate;
所述双官能团光敏树脂单体包括1,6-己二醇二丙烯酸酯、二缩三丙二醇二丙烯酸酯、二丙二醇二丙烯酸酯中的一种或多种;The bifunctional photosensitive resin monomer includes one or more of 1,6-hexanediol diacrylate, tripropylene glycol diacrylate, and dipropylene glycol diacrylate;
所述三官能团光敏树脂单体包括丙氧基化甘油三丙烯酸酯或乙氧基化三羟甲基丙烷三丙 烯酸酯。The trifunctional photosensitive resin monomer includes propoxylated glycerol triacrylate or ethoxylated trimethylolpropane triacrylate. Alkene esters.
所述S3中,所述光引发剂的质量占光敏树脂预混液质量的0.5%~2%;In S3, the mass of the photoinitiator accounts for 0.5% to 2% of the mass of the photosensitive resin premix;
所述光引发剂包括二苯基2,4,6-三甲基苯甲酰基氧化膦和1-羟基环已基苯基酮中的一种或两种;The photoinitiator includes one or both of diphenyl 2,4,6-trimethylbenzoylphosphine oxide and 1-hydroxycyclohexyl phenyl ketone;
二苯基2,4,6-三甲基苯甲酰基氧化膦和1-羟基环已基苯基酮的质量比为1:1;The mass ratio of diphenyl 2,4,6-trimethylbenzoylphosphine oxide and 1-hydroxycyclohexyl phenyl ketone is 1:1;
所述分散剂包括质量比为1:1的γ-甲基丙烯酰氧基丙基三甲氧基硅烷和γ-缩水甘油醚氧丙基三甲氧基硅烷。The dispersant includes gamma-methacryloxypropyltrimethoxysilane and gamma-glycidoxypropyltrimethoxysilane in a mass ratio of 1:1.
一种根据所述的光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法制备的牙冠,所述牙冠的根部挠曲强度700MPa,顶端的挠曲强度350MPa,顶端的线透光率超过50%;所述牙冠由顶端向根部方向的挠曲强度渐增、透光率渐减、颜色渐变。A dental crown prepared according to the method of light-curing additive manufacturing gradient-graded lithium disilicate glass-ceramics, wherein the root flexural strength of the dental crown is 700 MPa, the top flexural strength is 350 MPa, and the linear transmittance of the top is greater than 50%; the flexural strength of the dental crown gradually increases, the transmittance gradually decreases, and the color gradually changes from the top to the root.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明方法利用3Y-TZP含量梯度变化来模拟半透性变化、利用着色剂含量的梯度变化来模拟颜色变化设置多组颜色与半透性渐变的二硅酸锂玻璃陶瓷粉末,进而获得多组膏体,其中3Y-TZP含量梯度变化同时用来调整挠曲强度;并利用光固化增材制造分层成型的特性,不同层采用对应的膏体进行固化成型,制成的牙冠由底端(根部)到顶端3Y-TZP含量依次减小,挠曲强度依次减小,半透性依次增加,从而实现牙冠挠曲强度、透光性及色度渐变的效果,所得的单冠由根部至顶端的最优挠曲强度为350MPa至700MPa渐变。本发明可用于各类牙科修复体的制备,操作方便,提高了力学性能和美学效果。The method of the present invention utilizes the gradient change of 3Y-TZP content to simulate the change of translucency, and utilizes the gradient change of colorant content to simulate the color change to set multiple groups of lithium disilicate glass ceramic powders with gradient colors and translucency, thereby obtaining multiple groups of pastes, wherein the gradient change of 3Y-TZP content is simultaneously used to adjust the flexural strength; and utilizing the characteristics of light-curing additive manufacturing layered molding, different layers are cured and molded using corresponding pastes, and the 3Y-TZP content of the prepared crown decreases from the bottom (root) to the top, the flexural strength decreases, and the translucency increases, thereby achieving the effect of crown flexural strength, light transmittance and chromaticity gradient, and the optimal flexural strength of the obtained single crown from the root to the top is 350MPa to 700MPa gradient. The present invention can be used for the preparation of various dental restorations, is easy to operate, and improves mechanical properties and aesthetic effects.
本发明采用增材制造技术由于是一层层堆叠成型的,所以在牙冠内表面层间天然形成了层纹微结构,该层纹微结构极大地提高了二硅酸锂玻璃陶瓷的粘接强度。并且,层厚等参数设置灵活,即各层并非固定的层厚,可以跟实际需要及时调整,真正达到仿生仿真的效果,充分满足了颜色以及半透性个性化需求。此外,由于各层膏体固含量一致,成形过程中可保证收缩率一致,消除了渐变材料层之间的内应力。The additive manufacturing technology used in this invention, due to the layer-by-layer stacking process, creates a naturally occurring microstructure between the inner surface layers of the crown. This microstructure significantly enhances the bonding strength of the lithium disilicate glass-ceramic. Furthermore, parameters such as layer thickness can be flexibly set; meaning each layer has a different fixed thickness and can be adjusted to meet specific needs, achieving a truly biomimetic effect and fully satisfying personalized color and translucency requirements. Furthermore, because each layer of paste has a consistent solids content, shrinkage is consistent during the forming process, eliminating internal stress between the gradient material layers.
本发明先制备基础玻璃粉末,然后在后续配膏体时再添加3Y-TZP和着色剂。与传统方法在制备玻璃粉时就添加3Y-TZP相比,具备的优点包括:制备玻璃粉时就添加3Y-TZP,如果添加量过多会增加熔融状态下玻璃的粘度,从而阻止二硅酸锂以及偏硅酸锂的生成,因此3Y-TZP添加量受限,而本申请在后续步骤中添加使得3Y-TZP添加量不受限。基础粉末制备好的基础上,可按照层数和梯度设计根据需要添加3Y-TZP和着色剂,满足个性化定制需求,灵活性高,避免一开始就制备强度和半透性渐变的玻璃粉末,更换和优化设计时则需重新配置造成原料浪费。The present invention first prepares the basic glass powder, and then adds 3Y-TZP and colorant when the paste is subsequently prepared. Compared with the traditional method of adding 3Y-TZP when preparing glass powder, the advantages include: adding 3Y-TZP when preparing glass powder. If the amount added is too much, it will increase the viscosity of the glass in the molten state, thereby preventing the formation of lithium disilicate and lithium metasilicate. Therefore, the amount of 3Y-TZP added is limited, and the present application adds 3Y-TZP in subsequent steps so that the amount of 3Y-TZP added is not limited. On the basis of the preparation of the basic powder, 3Y-TZP and colorant can be added as needed according to the number of layers and gradient design to meet personalized customization needs, with high flexibility, avoiding the preparation of glass powder with gradual changes in strength and translucency from the beginning, and the need to reconfigure when replacing and optimizing the design, resulting in waste of raw materials.
本发明采用流动去离子水淬冷协同脱脂与烧结过程的改进,一方面使熔融态混合物的热量在短时间内被流态水快速带走,防止淬冷形成的颗粒堆积,减小大颗粒生成,获得小尺寸颗粒,从而有效降低淬冷后颗粒尺寸并提高颗粒均匀性,不仅缩短了后续球磨时间,还有利于后续烧结时形成更多棒状晶体。另一方面设置不同的温升阶段,调控对应的脱脂与烧结气氛及参数,避免了裂纹和碳残留,并进一步促进棒状晶体生成,通过棒状晶粒形成的互锁结构,从而极大地提高了力学性能。The present invention utilizes flowing deionized water quenching to improve the coordinated degreasing and sintering processes. On the one hand, the heat of the molten mixture is quickly removed by the flowing water, preventing particle accumulation caused by quenching, reducing the formation of large particles, and obtaining small-sized particles. This effectively reduces the particle size after quenching and improves particle uniformity. This not only shortens the subsequent ball milling time but also facilitates the formation of more rod-shaped crystals during subsequent sintering. On the other hand, by setting different temperature rise stages and regulating the corresponding degreasing and sintering atmospheres and parameters, cracks and carbon residues are avoided, and the formation of rod-shaped crystals is further promoted. The interlocking structure formed by the rod-shaped grains greatly improves the mechanical properties.
本发明针对原始颗粒造粒获得包括粗粉和细粉的二硅酸锂陶瓷颗粒,在后续制膏流程中先利用粗粉混匀,再利用细分对粗粉之间的间隙进行填充,充分提高了膏体致密性。The present invention obtains lithium disilicate ceramic particles including coarse powder and fine powder by granulating original particles. In the subsequent paste making process, the coarse powder is first mixed and then the gaps between the coarse powders are filled by fine powder, thereby fully improving the density of the paste.
本发明方法制造精度高,无需热压,减少对热压设备的依赖,避免了失蜡法造成的精度 损失。无需多次热处理,避免产品断裂韧性的降低。可直接获得产品无需打磨及上釉。The method of the present invention has high manufacturing precision, does not require hot pressing, reduces dependence on hot pressing equipment, and avoids the precision caused by the lost wax method. No need for multiple heat treatments, which can reduce the fracture toughness of the product. The product can be obtained directly without polishing or glazing.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the present invention.
图1为发明的方法流程示意图。FIG1 is a schematic flow chart of the method of the invention.
以下结合附图说明本发明的具体实施方式。The specific embodiments of the present invention are described below with reference to the accompanying drawings.
实施例1Example 1
如图1所示,本实施例的一种光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法,包括:As shown in FIG1 , a method for photocuring additive manufacturing of gradient-graded lithium disilicate glass ceramics according to this embodiment includes:
S1、配置基础玻璃粉末,其包括以下质量分数的组分:59%~70% SiO2、14%~20% Li2O、3%~5% K2O、1-5%P2O5、1-3%ZnO及其它组分,所述其它组分包括Al2O3、Na2O、Tb4O7、La2O3、MgO、CaO。S1. Prepare basic glass powder, which includes the following components in mass fractions: 59%-70% SiO2 , 14%-20% Li2O , 3%-5% K2O , 1-5% P2O5 , 1-3 % ZnO and other components, wherein the other components include Al2O3 , Na2O , Tb4O7 , La2O3 , MgO and CaO .
S2、对所述基础玻璃粉末进行溶剂湿混、球磨均匀、干燥后热处理成熔融态、淬冷后形成原始颗粒,所述原始颗粒的D50粒径为0.8微米;对所述原始颗粒进行造粒,获得二硅酸锂陶瓷颗粒,其包括粗粉和细粉;S2. Wet-mixing the base glass powder with a solvent, ball-milling the powder to obtain uniform powder, drying the powder, heat-treating the powder into a molten state, and quenching the powder to form primary particles, wherein the primary particles have a D50 particle size of 0.8 μm; and granulating the primary particles to obtain lithium disilicate ceramic particles, which include coarse powder and fine powder.
具体的,对所述基础玻璃粉末采用无水乙醇湿混,经过球磨混合均匀后干燥,然后在1400~1600℃下热处理,得熔融态混合物,将熔融态混合物滴入稳定流动态的去离子水中淬冷,在去离子水中形成原始颗粒,去离子水的温度为20~25℃,流速为1.5~2.5m/s;Specifically, the basic glass powder is wet-mixed with anhydrous ethanol, ball-milled and uniformly mixed, and then dried. The mixture is then heat-treated at 1400-1600° C. to obtain a molten mixture. The molten mixture is dropped into deionized water in a stable flow state and quenched to form primary particles in the deionized water. The temperature of the deionized water is 20-25° C., and the flow rate is 1.5-2.5 m/s.
具体的,将所述原始颗粒球磨过筛,制成D50=0.3~0.5μm粒径的粉末,再采用喷雾干燥进行造粒。造粒所得的二硅酸锂陶瓷颗粒中粗粉D50粒径=20微米、细粉D50粒径=5微米。Specifically, the raw particles are ball-milled and sieved to produce a powder with a particle size of 0.3 to 0.5 μm, which is then granulated by spray drying. The coarse powder of the lithium disilicate ceramic particles obtained by granulation has a particle size of 20 μm in D50 and a fine powder of 5 μm in D50.
S3、将光敏树脂预混液、分散剂、光引发剂混合得到树脂混合物;S3, mixing the photosensitive resin premix, dispersant, and photoinitiator to obtain a resin mixture;
具体的,光敏树脂预混液包括质量比为1:1:1~1:2:3的单官能团光敏树脂单体、双官能团光敏树脂单体和多官能团光敏树脂单体;Specifically, the photosensitive resin premix includes a monofunctional photosensitive resin monomer, a bifunctional photosensitive resin monomer, and a multifunctional photosensitive resin monomer in a mass ratio of 1:1:1 to 1:2:3;
单官能团光敏树脂单体包括甲基丙烯酸羟基乙酯、丙烯酸月桂酯、丙烯酸异冰片酯、苯氧基乙基丙烯酸酯、月桂酸甲基丙烯酸酯中的一种或多种;The monofunctional photosensitive resin monomer includes one or more of hydroxyethyl methacrylate, lauryl acrylate, isobornyl acrylate, phenoxyethyl acrylate, and lauric acid methacrylate;
双官能团光敏树脂单体包括1,6-己二醇二丙烯酸酯、二缩三丙二醇二丙烯酸酯、二丙二醇二丙烯酸酯中的一种或多种;The bifunctional photosensitive resin monomer includes one or more of 1,6-hexanediol diacrylate, tripropylene glycol diacrylate, and dipropylene glycol diacrylate;
三官能团光敏树脂单体包括丙氧基化甘油三丙烯酸酯或乙氧基化三羟甲基丙烷三丙烯酸酯。The trifunctional photosensitive resin monomer includes propoxylated glycerol triacrylate or ethoxylated trimethylolpropane triacrylate.
具体的,光引发剂的质量占光敏树脂预混液质量的0.5%~2%;Specifically, the mass of the photoinitiator accounts for 0.5% to 2% of the mass of the photosensitive resin premix;
光引发剂包括二苯基2,4,6-三甲基苯甲酰基氧化膦和1-羟基环已基苯基酮中的一种或两种;The photoinitiator includes one or both of diphenyl 2,4,6-trimethylbenzoylphosphine oxide and 1-hydroxycyclohexyl phenyl ketone;
二苯基2,4,6-三甲基苯甲酰基氧化膦和1-羟基环已基苯基酮的质量比为1:1。The mass ratio of diphenyl 2,4,6-trimethylbenzoylphosphine oxide to 1-hydroxycyclohexyl phenyl ketone is 1:1.
具体的,分散剂包括质量比为1:1的γ-甲基丙烯酰氧基丙基三甲氧基硅烷和γ-缩水甘油醚氧丙基三甲氧基硅烷。Specifically, the dispersant includes γ-methacryloxypropyltrimethoxysilane and γ-glycidoxypropyltrimethoxysilane in a mass ratio of 1:1.
S4、取6组所述二硅酸锂陶瓷颗粒分别进行制膏,获得n组膏体,包括:向树脂混合物中加入3Y-TZP粉末、着色剂、以及所述粗粉,混合均匀后再加入所述细粉混合均匀,然后 进行辊压,之后加入纳米气相二氧化硅,得到膏体,对所述膏体进行真空脱泡;所述3Y-TZP粉末的粒径为20-80纳米;S4, taking 6 groups of lithium disilicate ceramic particles and preparing pastes respectively to obtain n groups of pastes, including: adding 3Y-TZP powder, colorant, and the coarse powder to the resin mixture, mixing them evenly, then adding the fine powder and mixing them evenly, and then Rolling is performed, and then nano-fumed silica is added to obtain a paste, and the paste is vacuum degassed; the particle size of the 3Y-TZP powder is 20-80 nanometers;
6组膏体的颜色与半透性渐变,所述颜色与半透性渐变是利用6组膏体中所述3Y-TZP含量梯度变化来模拟半透性变化、所述着色剂含量梯度变化来模拟颜色变化而实现的,作为具体实施方式,第一至第六组膏体中3Y-TZP的含量分别为15-13%、13-10%、10-8%、8-6%、6-4%、4-2%,着色剂的含量分别为0.12%、0.1%、0.08%、0.07%、0.06%、0.04%。The color and translucency gradient of the 6 groups of pastes are achieved by simulating the translucency change by using the gradient change of the 3Y-TZP content in the 6 groups of pastes, and simulating the color change by using the gradient change of the colorant content. As a specific embodiment, the 3Y-TZP content in the first to sixth groups of pastes is 15-13%, 13-10%, 10-8%, 8-6%, 6-4%, and 4-2%, respectively, and the colorant content is 0.12%, 0.1%, 0.08%, 0.07%, 0.06%, and 0.04%, respectively.
具体的,着色剂为CeO2、Fe2O3、Pr6O11中的一种或几种。Specifically, the colorant is one or more of CeO 2 , Fe 2 O 3 , and Pr 6 O 11 .
具体的,向树脂混合物中加入粗粉,球磨分散后再加入细粉,在均质机中混合均匀,然后通过辊压机进行辊压。Specifically, coarse powder is added to the resin mixture, dispersed by ball milling, and then fine powder is added, mixed evenly in a homogenizer, and then rolled by a roller press.
其中,6组膏体的固含量一致,即各组膏体中二硅酸锂玻璃陶瓷的比例一致。具体的,每组膏体中,二硅酸锂陶瓷颗粒和3Y-TZP及着色剂的质量占膏体总质量的70%~85%。纳米气相二氧化硅的质量占膏体的0.1%~0.5%,其中纳米气相二氧化硅的粒径为7纳米。The six paste groups all had consistent solids content, meaning the proportion of lithium disilicate glass ceramic in each paste group was consistent. Specifically, in each paste group, the lithium disilicate ceramic particles, 3Y-TZP, and colorant accounted for 70% to 85% of the total paste mass. Nano-fumed silica accounted for 0.1% to 0.5% of the paste mass, with a particle size of 7 nanometers.
各组膏体的固含量一致,可确保烧结收缩一致,防止裂纹产生。The solid content of each group of paste is consistent, which can ensure consistent sintering shrinkage and prevent cracks.
其中,本领域技术人员可知,3Y-TZP是指由3mol%稀土氧化物(通常为Y2O3)稳定的氧化锆(ZrO2)陶瓷材料。相比于传统的氧化锆材料,3Y-TZP具有更高的稳定性和韧性,能够在高应力环境下抵抗断裂。As those skilled in the art will appreciate, 3Y-TZP refers to a zirconium oxide (ZrO 2 ) ceramic material stabilized by 3 mol% of a rare earth oxide (typically Y 2 O 3 ). Compared to traditional zirconium oxide materials, 3Y-TZP has greater stability and toughness, and can resist fracture under high stress environments.
S5、将6组膏体按照颜色与半透性渐变的顺序放入增材制造设备内进行光固化成形,获得生坯,包括:利用第一组膏体固化形成第一层、利用第二组膏体固化形成得到第二层,依次类推,直至利用第六组膏体固化形成第六层,各层的厚度按预设值执行;S5, placing the six groups of pastes in the order of color and translucency gradient into the additive manufacturing equipment for light-curing forming to obtain a green body, including: using the first group of pastes to cure to form a first layer, using the second group of pastes to cure to form a second layer, and so on, until the sixth group of pastes is cured to form a sixth layer, and the thickness of each layer is executed according to a preset value;
具体的,第一组至第六组膏体按照3Y-TZP含量依次减小的顺序排列,所形成的第一层至第六层依次对应牙冠的底端(根部)至顶端,由此可保证最终获得的产品底端(根部)至顶端的挠曲强度逐渐减小,半透性逐渐增加。Specifically, the first to sixth groups of pastes are arranged in order of decreasing 3Y-TZP content, and the first to sixth layers formed correspond to the bottom (root) to the top of the crown respectively, thereby ensuring that the flexural strength of the final product from the bottom (root) to the top gradually decreases and the semipermeability gradually increases.
S6、对所述生坯采用流动液体清洗,然后热风干燥;S6, washing the green body with flowing liquid, and then drying with hot air;
具体的,流动液体由质量比为1:1:1的树脂单体、聚乙二醇200、异丙醇构成。Specifically, the flowing liquid is composed of resin monomer, polyethylene glycol 200, and isopropyl alcohol in a mass ratio of 1:1:1.
S7、对清洗干燥后的所述生坯进行脱脂和烧结,包括:氧含量控制在5%-8%,在400℃—600℃下进行脱脂,完成预定时间后获得脱脂样品,将脱脂样品放在浓度为21%~24%聚硅酸锂溶液中进行真空浸渍,完成预定时间后,在空气中加热到500℃,再抽真空,真空度控制在10mbar以下,继续升温630℃,保温2小时,再升温至750℃—900℃进行烧结,完成预定时间后,降温至室温,获得烧结样品;S7, degreasing and sintering the cleaned and dried green body, comprising: controlling the oxygen content to 5%-8%, degreasing at 400°C-600°C, obtaining a degreased sample after a predetermined time, placing the degreased sample in a 21%-24% lithium polysilicate solution for vacuum impregnation, heating to 500°C in air after a predetermined time, evacuating the solution with a vacuum degree controlled below 10 mbar, further heating to 630°C, holding the temperature for 2 hours, then heating to 750°C-900°C for sintering, and cooling to room temperature after a predetermined time to obtain a sintered sample;
具体的,脱脂时间为1~2小时,烧结时间为2小时。Specifically, the degreasing time is 1 to 2 hours, and the sintering time is 2 hours.
S8、将所述烧结样品置于高压真空炉内在搅拌装置作用下处于流动状态的硝酸盐中,在真空条件下,加热至300-600℃,使烧结样品浸渍在熔融态硝酸盐中与其发生离子交换反应,反应时间为0.5-2小时,最终获得牙冠产品;所述硝酸盐为质量比为1:1的硝酸钠与硝酸铷的混合物。S8. Place the sintered sample in a flowing nitrate under the action of a stirring device in a high-pressure vacuum furnace, and heat it to 300-600°C under vacuum conditions, so that the sintered sample is immersed in the molten nitrate to undergo an ion exchange reaction with it. The reaction time is 0.5-2 hours, and finally a crown product is obtained; the nitrate is a mixture of sodium nitrate and rubidium nitrate in a mass ratio of 1:1.
具体的,将烧结样品放入氧化铝坩埚中,然后整体置于高压真空炉内的硝酸盐中进行加热,便于反应后获得产品。Specifically, the sintered sample is placed in an alumina crucible, and then the whole is placed in nitrate in a high-pressure vacuum furnace for heating to facilitate obtaining the product after the reaction.
其中,离子交换的目的是利用大尺寸阳离子(钠、铷离子)替换小尺寸离子(锂离子),形成塞积效应,在不改变微观结构的情况下表面会产生残余压应力,从而提高力学性能和质量。 Among them, the purpose of ion exchange is to use large-sized cations (sodium and rubidium ions) to replace small-sized ions (lithium ions) to form a plugging effect. Residual compressive stress will be generated on the surface without changing the microstructure, thereby improving mechanical properties and quality.
本实施例采用硝酸盐进行离子交换,因其相对稳定,容易去除,而且不会跟交换的离子形成不溶的沉淀化合物。In this embodiment, nitrate is used for ion exchange because it is relatively stable, easy to remove, and will not form insoluble precipitated compounds with the exchanged ions.
本实施例在真空条件下进行离子交换,气体分子会被抽出,从而增加了离子交换的空间和速率。有助于加速离子的扩散和渗透,即增加离子在材料内部的迁移速度,从而缩短离子交换的时间,提高交换效率。并且,硝酸盐处于流动状态,进一步增加了交换速率。In this embodiment, ion exchange is performed under vacuum conditions, which draws out gas molecules, thereby increasing the space and rate of ion exchange. This helps accelerate ion diffusion and penetration, increasing the migration rate of ions within the material, thereby shortening the ion exchange time and improving exchange efficiency. Furthermore, the nitrate is in a mobile state, further increasing the exchange rate.
和在静止熔融状态的硝酸盐中进行离子交换需要的时间都是8小时以上相比,本实施例高压真空条件下的离子交换只需要0.5-2小时便可完成。Compared with the time required for ion exchange in a static molten state of nitrate, which is more than 8 hours, the ion exchange under high pressure vacuum conditions in this embodiment can be completed in only 0.5-2 hours.
利用本实施例方法制得的牙冠的根部挠曲强度700MPa,顶端挠曲强度350MPa,顶端的线透光率超过50%,牙冠由根部向顶端方向的挠曲强度渐减、半透性渐增、颜色渐变。The crown produced by the method of this embodiment has a root flexural strength of 700 MPa, a top flexural strength of 350 MPa, and a top linear transmittance of more than 50%. The flexural strength of the crown decreases gradually from the root to the top, the translucency increases gradually, and the color changes gradually.
实施例2Example 2
本实施例的一种光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法,在其他条件及参数与实施例1均相同的情况下,区别是:The method for photocuring additive manufacturing of gradient-graded lithium disilicate glass ceramics in this embodiment is the same as that in Example 1 under the following conditions and parameters:
步骤S4中,取4组所述二硅酸锂陶瓷颗粒分别进行制膏,获得4组膏体,第一至第四组膏体中3Y-TZP的含量分别为15-13%、13-10%、10-8%、8-6%,着色剂的含量根据实际需要梯度设置。In step S4, four groups of lithium disilicate ceramic particles are prepared into pastes to obtain four groups of pastes. The contents of 3Y-TZP in the first to fourth groups of pastes are 15-13%, 13-10%, 10-8%, and 8-6%, respectively. The content of the colorant is set in a gradient according to actual needs.
利用本实施例制得的牙冠的根部挠曲强度700MPa,顶端挠曲强度420MPa,顶端透光率为25%,牙冠由根部向顶端方向的挠曲强度渐减、半透性渐增、颜色渐变。The crown produced by this embodiment has a root flexural strength of 700 MPa, a top flexural strength of 420 MPa, and a top light transmittance of 25%. The flexural strength of the crown decreases gradually from the root to the top, the translucency increases gradually, and the color changes gradually.
实施例3Example 3
本实施例的一种光固化增材制造梯度渐变二硅酸锂玻璃陶瓷的方法,在其他条件及参数与实施例1均相同的情况下,区别是:The method for photocuring additive manufacturing of gradient-graded lithium disilicate glass ceramics in this embodiment is the same as that in Example 1 under the following conditions and parameters:
步骤S4中,取3组所述二硅酸锂陶瓷颗粒分别进行制膏,获得4组膏体,第一至第三组膏体中3Y-TZP的含量分别为15-13%、13-10%、10-8%,着色剂的含量根据实际需要梯度设置。In step S4, three groups of lithium disilicate ceramic particles are prepared into pastes to obtain four groups of pastes. The contents of 3Y-TZP in the first to third groups of pastes are 15-13%, 13-10%, and 10-8%, respectively. The content of the colorant is set in a gradient according to actual needs.
利用本实施例制得的牙冠的根部强度为700MPa,顶端挠曲强度为460MPa,顶端透光率为20%,牙冠由根部向顶端挠曲强度渐减、半透性渐增、颜色渐变。The crown produced by this embodiment has a root strength of 700 MPa, a top flexural strength of 460 MPa, and a top light transmittance of 20%. From the root to the top, the flexural strength of the crown decreases, the translucency increases, and the color changes gradually.
综上,六层仿生仿真效果更好,本申请优选为6层。In summary, six layers of bionic simulation have better effects, and this application prefers six layers.
本领域普通技术人员可以理解:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 Those skilled in the art will understand that the foregoing descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will be able to modify the technical solutions described in the foregoing embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
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