WO2025262054A1 - Sodium ion conductor, method for the production thereof, and use thereof - Google Patents
Sodium ion conductor, method for the production thereof, and use thereofInfo
- Publication number
- WO2025262054A1 WO2025262054A1 PCT/EP2025/066924 EP2025066924W WO2025262054A1 WO 2025262054 A1 WO2025262054 A1 WO 2025262054A1 EP 2025066924 W EP2025066924 W EP 2025066924W WO 2025262054 A1 WO2025262054 A1 WO 2025262054A1
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- WO
- WIPO (PCT)
- Prior art keywords
- sodium ion
- ion conductor
- conductor according
- mol
- sodium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/08—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances oxides
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Definitions
- the present invention relates to a sodium ion conductor, a method for its production, and the use of the sodium ion conductor in a sodium ion battery, in particular a sodium solid-state battery.
- Batteries are used in a wide variety of applications. They are indispensable in small portable electronic devices such as smartphones, tablets, and laptops, as well as on a larger scale in electric cars and stationary energy storage systems. Lithium-ion batteries are frequently used, especially in applications requiring high energy density. The extraction of lithium and other raw materials necessary for the production of these batteries, such as copper, cobalt, and manganese, is complex and sometimes associated with environmental problems.
- Sodium-ion batteries are being discussed as a rational alternative. These are based on environmentally friendly raw materials with high global availability. They can be manufactured with either a liquid or a solid electrolyte. Organic liquid electrolytes generally have the disadvantage of being flammable and often toxic or environmentally harmful. Sodium batteries with water-based liquid electrolytes, which do not have this disadvantage, achieve only low energy densities and are therefore only conditionally suitable for mobile and stationary applications. Batteries with solid-state sodium ion conductors are proposed as a solution to these problems. Since these solid-state ion conductors often have insufficient conductivity at room temperature, they were used in the past in so-called thermal batteries at high temperatures (300°C or more). However, this solution is disadvantageous for both safety and cost reasons and is not suitable for mobile applications.
- Glass-based or glass-ceramic sodium ion conductors are also known, for example from US 3829331 A or DE 2811688 A. Production via a melting process allows for large-scale manufacturing and, depending on the glass system, shaping by rolling or drawing. However, the aforementioned systems with good conductivity, such as NaSICon or ⁇ -Al2O3, are difficult to produce via glass melting due to their high melting temperatures.
- US patent US 4465744 B for NaSICon describes that melting temperatures of 1600°C are necessary and the glass melt must be cooled very rapidly at 100°C/sec. In practice, these high melting temperatures lead to a lower yield due to the formation of melt remnants and uncontrolled devitrification, and also to high energy consumption.
- Silicate sodium ion conductors containing rare earth elements are described in US 4097345 A and US 4223077 A. They were manufactured via a solid-state reaction. The maximum conductivities achieved were 0.1 S/cm at 200°C. However, sufficient ionic conductivities were only achieved at 200°C, not at room temperature.
- M Gd or Y, x is an integer
- x is an integer
- the object of the present invention is therefore to provide a sodium ion conductor which has high conductivity at room temperature and allows rational large-scale production.
- the invention thus relates to a sodium ion conductor suitable for use in a sodium-ion or sodium solid-state battery, which contains at least one crystalline phase and more than 28 mol% Na2U as well as the components SiO2, rare earth oxides and at least one of the components Al2O3, B2O3 and/or P2O5. This naturally implies that the aforementioned components can be present in any combination.
- High conductivity is a sodium conductivity at room temperature of more than 10 ⁇ 5 S/cm, advantageously more than 10 ⁇ 4 S/cm. Upper limits of 0.5 S/cm or 1 S/cm can be expected.
- This crystal phase or more specifically the main crystal phase, can be described by the following formula:
- R is selected from rare earth elements, aluminum, divalent ions (Mg, Ca, Sr, Ba, Zn), tetravalent ions Zr, Hf, Ti, as well as Ta or Nb, and M is selected from Si, B, and P, and the sodium excess is preferably q > 0. All elements are It is completely oxidized. Due to the different charges of the cations R and M, the O content can deviate by ⁇ from the ideal composition.
- trivalent ions selected from the rare earths, aluminum and/or iron, and/or the divalent ions selected from Mg, Ca, Sr, Ba and/or Zn, and/or the tetravalent ions selected from Zr, Hf and/or Ti, and/or the pentavalent ions selected from tantalum and/or niobium.
- the divalent ions selected from Mg, Ca, Sr, Ba and/or Zn
- tetravalent ions selected from Zr, Hf and/or Ti
- pentavalent ions selected from tantalum and/or niobium.
- the sodium ion conductor advantageously contains only a small amount of less conductive secondary crystal phases, or simply secondary phases, such as Na2SiO3, Nas(R)(M)3O9 and NagRMeOis.
- an advantageous sodium ion conductor has a main crystal phase and, optionally, minor crystal phases that constitute less than 30 vol%, preferably less than 20 vol%, of the total crystal phase. Most preferably, the sodium ion conductor contains no minor phases.
- the molar composition of the sodium ion conductor is given by (in mol%):
- AI2O3 0 - 10%, advantageous 0- 5%.
- the sodium ion conductor is free of Nb2Ü5 and/or Ta2Os.
- RE2O3 represents the sum of the rare earth oxides SC2O3, Y2O3, La2Os, Ce2O3, Pr2O3, Nd2Ü3, Srr Os, EU2O3, Gd2Os, Tb2Os, Dy2O3, HO2O3, Er20s, Trri2O3, Yb2Ü3 and LU2O3, including any combinations thereof.
- F, CI, Br and/or I may be present individually or in combination within the specified limits.
- RE2O3 is preferably selected from Y2O3, Gd2Ü3, Nd2Ü3, Pr2O3, La2Ü3 and Yb2Ü3, either individually or in any combination.
- the sum of the components Al2O3 + B2O3 + P2O5 is greater than 0.1 mol%, particularly preferably > 1 mol%.
- Upper limits of ⁇ 30 mol%, ⁇ 20 mol%, or ⁇ 10 mol% can be specified. This improves glass formation during melt production.
- the ratios of the cations (all values given in cation percent) in the sodium ion conductor are such that (P-Al) ⁇ 0.2 + 1 ⁇ Na/R ⁇ (P-Al) ⁇ 0.2 + 8, preferably (P-Al) ⁇ 0.2 + 4 ⁇ Na/R ⁇ (P-Al) ⁇ 0.2 + 7.
- R represents the metal cations R (RE, Al, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba), and RE represents the rare earth cations.
- the sodium ion conductor has a ratio of Na to the sum of all metal cations R that lies between 1 and 7, preferably between 2.4 and 6.8.
- R represents RE, AI, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba and/or combinations thereof.
- the composition of the sodium ion conductors according to the invention satisfies the condition Na / (Si+P-RE-Fe-Al) ⁇ 2. It has been found that this reduces the formation of sodium-rich side phases such as the Ng phase.
- '+' and '-' denote the mathematical operators, i.e., addition and subtraction.
- the ratio of all metal cations R (RE, Al, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba) to nonmetal cations M (Si, P, B), i.e., R/M, is preferably in the range between 0.1 and 0.3; the range between 0.18 and 0.28 is particularly advantageous, or in other words, 0.18 ⁇ R/M ⁇ 0.28. This achieves an optimum with respect to meltability, glass formation, and the formation of highly conductive crystal phases.
- the ratio of P/Si should advantageously be less than 1, more advantageously less than 0.5, and in particular less than 0.2, since excessively high phosphorus contents lead to increased formation of secondary phases.
- the sodium ion conductor is essentially free of toxic or environmentally harmful components such as Sb, As, Te, V, Pb, Cd.
- the term "essentially free” means that it contains at most impurities that are unavoidable in normal and economically viable production processes (e.g., due to raw materials). This means that the sodium ion conductor is specifically free of the elements mentioned. According to one embodiment, the sodium ion conductor is essentially free of toxic or environmentally harmful components such as Sb, As, Te, V, Pb, Cd and/or Ga, Ge, Ta and W, since the use of these components can lead to environmental pollution or inefficient procurement processes.
- essentially free means that only impurities that are unavoidable in normal and economical processes (e.g., due to raw materials) are present.
- the sodium ion conductor is essentially free of polyvalent ions, in particular free of Ce, Fe, V, Ti, Nb and Mo, since polyvalent ions can reduce the stability of the material relative to other components in a battery or can result in electronic conductivity which, when used as an electrolyte, can lead to self-discharge of the battery.
- the oxygen in the sodium ion conductor can be replaced by other anions to achieve improved conductivity.
- These anions can be halides or sulfate ions.
- the halide content should be limited to avoid impairing stability in the presence of atmospheric conditions and/or humidity; it is therefore below 10 mol%, preferably below 5 mol%, and particularly preferably below 2 mol%.
- the halides are selected from the group consisting of fluorine (F), chlorine (Cl), iodine (I), and ferrous ions (Br).
- the overall composition of the sodium ion conductor may differ from the composition of the Nas+q(R)(M)40i2 ⁇ ö crystal phase.
- the sodium ion conductor consists of a glass ceramic with the main crystal phase Nas+q(R)(M)40i2 ⁇ ö and a residual glass phase which has a lower melting temperature than the crystal phase and thus positively influences the sintering behavior.
- a glass-ceramic within the meaning of the present invention is understood to be, in particular, a material that is produced by melting technology and subsequently transformed into a glass-ceramic by targeted cooling and/or subsequent heat treatment ("ceramization").
- the material obtained after cooling the melt preferably contains less than 30% crystalline phase and is Amorphous phases are particularly preferred.
- ceramization the degree of ceramization, and thus the ratio of amorphous phase to crystalline phase, the microstructure, and possibly the type of crystalline phase, can be controlled by appropriately selecting the time and temperature conditions.
- the production of the sodium ion conductor according to the invention preferably takes place in the following steps:
- the sodium ion conductor according to the invention can be used as a solid electrolyte, an additive to a liquid or polymer electrolyte, or as a separator in combination with liquid electrolytes.
- Solid electrolytes can also be used in high-temperature batteries (250°C - 350°C), for example, sodium-sulfur batteries or Na-NiCl batteries.
- a membrane made of the sodium ion conductor according to the invention can also be used as an ion-selective membrane for chemical processes, e.g., for chemical syntheses using electrolysis or for recycling. Its use in sensors, e.g., gas sensors, is also possible.
- the sodium ion conductor is in powder form, advantageously with a particle size distribution with a dso ⁇ 100 pm, preferably ⁇ 10 pm, particularly preferably ⁇ 3 pm.
- the sodium ion conductor or the powder described above can be used in particular for the manufacture of a sodium ion battery or a sodium solid-state battery.
- This ion-conducting powder is particularly advantageous for use in the production of thin membranes as an electrolyte or separator, or as a composite with electrode material to increase the ionic conductivity of the electrodes.
- This can be achieved by using binders, polymers, ionic liquids, and/or by means of a hot sintering process.
- the production of sintered bodies with other geometries e.g., tubular shapes) is also possible.
- the sintering temperature of the sodium ion conductor according to the invention is preferably below 1050°C, and particularly preferably below 1000°C.
- the sintering temperature according to the present invention is understood to be the temperature at which the sodium ion-conducting powder can be sintered into sintered bodies with a density of more than 90%, preferably more than 95%, of the theoretical density.
- the material according to the invention is suitable for the large-scale production of sodium ion conductors: common raw materials such as oxides, carbonates, hydroxides, or complex raw materials such as phosphates can be used as raw materials. For melt-based production, costly grinding of the raw materials or the use of expensive nanoscale raw materials can be avoided.
- melt-melting In hot-process manufacturing (melting or sintering), low-melting components can be lost through evaporation or dust formation. This loss is typically compensated for by using a superstoichiometric weight. Melting is advantageous here because the surface area to volume ratio of the produced material is more favorable (i.e., lower) than in powder-based ceramic manufacturing. If the sodium ion conductor is to be used further as a powder, it is advantageous during production via a glass-ceramic route to first produce and ceramicize thin glass ribbons. Rapid cooling of these ribbons induces stresses within them, which, during subsequent milling, lead to a reduction in process time.
- the grinding is preferably carried out by a dry grinding process or by water grinding followed by drying.
- Sodium ion conductors especially in powder form, can be hygroscopic, which can lead to the formation of poorly conductive hydroxides or carbonates on the surface. Therefore, the ion-conducting powder is preferably processed and stored in a dry atmosphere or under protective glass, or dried in a post-processing step after contact with (atmospheric) moisture.
- compositions of sodium ion conductor materials according to the invention can be found in Table 1 (all values in mol percent).
- Examples 1-11 represent sodium ion conductors according to the invention, while examples V1-V6 are comparative examples.
- RE2O3 stands for the sum of the rare earth oxides: SC2O3, Y2O3, La2Os, Ce2O3, Pr2Os, Nd2Ü3, Srri2O3, EU2O3, Gd2Os, Tb2Os, Dy2Os, HO2O3, Er2Os, Trri2O3, Yb2O3 and LU2O3 .
- RE2O3 is selected from Y2O3, Gd2Ü3, Nd2O3, Pr2Os, La2Ü3 and Yb2Ü3 or combinations thereof.
- the materials listed in Table 1 were melted and homogenized using raw materials commonly used in the glass industry at temperatures of approximately 1350 °C to 1650 °C. Castings were made from the molten material and then annealed in a cooling oven at the temperatures specified in the table, allowing the material to cool to room temperature. Test samples for ceramic coating were then prepared from these castings. Alternatively, the molten material was poured between two rotating rollers to produce ribbons, which were subsequently ceramic coated.
- one- or two-stage programs were used, as specified in Table 1. In two-stage programs, the starting glass samples are first heated from room temperature to a nucleation temperature above T ⁇ sub> g ⁇ /sub> and held there for a sufficient time for nucleation. The samples are then heated to the ceramization temperature and held there as well. In one-stage programs, the samples are heated directly to the crystallization temperature and held there.
- Holding times for (optional) nucleation range from 0 min to 24 h, advantageously up to 6 h, followed by a ceramization step of 5 min to 48 h, advantageously 30 min to 12 h. Holding times can also be replaced by slow heating rates.
- the crystal phases of the ceramicized samples were determined using X-ray diffraction (XRD).
- XRD X-ray diffraction
- Table 1 The crystal phases listed in Table 1 were identified by X-ray diffraction measurements on a Panalytical X’Pert Pro diffractometer (Almelo, Netherlands).
- Standard X-ray diffraction measurements on both powder and solid samples were performed under a Bragg-Brentano geometry (0-20°). The X-ray diffraction patterns were measured between 10° and 100° (20° angles). The measurements were performed on ground sample material.
- Ns q stands for Nas+q(R)(M)40i2, Ng for NagRESieOis, N3 for NasRESisOg.
- main crystal phase is defined as the crystal phase whose proportion is the largest in relation to all crystal phases.
- the conductivity of samples from Examples 3-7 was also determined at room temperature.
- the sample is sputtered on both sides with a gold layer and measured at room temperature using electrochemical impedance spectroscopy (EIS).
- EIS electrochemical impedance spectroscopy
- the total conductivity is measured.
- the specified total conductivity is composed of the conductivity of the ion-conducting crystallites ("grain conductivity") and a grain boundary contribution, which exhibits a lower conductivity.
- the grain boundary contribution includes both the (lower) conductivity of an amorphous phase and, in the case of sintered bodies, the pores.
- conductivity or room-temperature conductivity refers to the total conductivity at room temperature.
- Examples 1-11 according to the invention all show the ion-conducting phase Na5+ q(R)(M) 4O2 as the main crystal phase. Any secondary phases present are detectable only in small quantities in the XRD measurements.
- the measured conductivities at room temperature range between 5 x 10 ⁇ 5 S/cm and 3.4 x 10 ⁇ 3 S/cm.
- Ribbons were also produced from the composition in Example 7 by pouring the molten glass onto two counter-rotating metal rollers.
- the ribbons were ceramicized according to the temperature program specified in Table 1, then ground into a powder with a particle size of approximately 1 pm. This powder was then used to produce pellets, which were sintered at 900–1000°C.
- the conductivity of the pellets was in the range of 10 ⁇ 3 S/cm for all samples, and the density was >90% of the theoretical density.
- the comparative examples serve to illustrate individual aspects of the invention and are presented in Table 2.
- no rare earth elements are present; although a crystal phase isostructural to Nas+q(R)(M) 4 Oi2 is formed (here designated as Nsq(Fe)), the presence of polyvalent iron ions results in low reduction stability and increased electronic conductivity. Furthermore, the amount of this crystal phase is insufficient for good conductivity.
- Comparative examples V2-V4 demonstrate the importance of the dopants P2O5, Al2O3, and B2O3, the sum of which should not be zero. In all cases, the desired crystal phase forms as the main crystal phase, but not in sufficient quantity, and significant amounts of secondary phases are formed. Comparative example V5 illustrates that the ratio of metal ions to non-metal ions should preferably be less than 0.28, otherwise other crystal phases such as the less conductive phase NagGdSieOis will be formed.
- the ratio of the Na/R components lies outside the preferred range. This also leads to the main crystal phase being the NagGdSieOis phase and not, as desired, the Nas+q(R)(M)40i2 phase.
- Comparative example V7 has an excessively high P/Si ratio of more than 0.2, which leads to the formation of detrimental NasGdSisOg.
- the less conductive crystal phase Ng is formed due to the cation ratio of Na/(Si+P-RE-Fe-Al) > 2, and consequently, the required conductivity of > 10 ⁇ 5 S/cm is not achieved.
- these compositions can be transformed into a glass-ceramic with higher proportions of the N5q crystal phase, thus increasing the conductivity accordingly.
- Fig. 1 shows a graphical representation of the sodium ion conductivity (Y-axis, "Conductivity [S/cm]”) of various glass-ceramic compositions as a function of their respective N5 volume percent in the crystal phase (X-axis, "N5").
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Abstract
Description
Natrium-Ionenleiter, Verfahren zu dessen Herstellung und dessen Verwendung Sodium ion conductors, methods for their production and their use
Die vorliegende Erfindung betrifft einen Natrium-Ionenleiter, ein Verfahren zu dessen Herstellung sowie die Verwendung des Natrium-Ionenleiters in einer Natrium- lonenbatterie, insbesondere einer Natrium-Festkörperbatterie. The present invention relates to a sodium ion conductor, a method for its production, and the use of the sodium ion conductor in a sodium ion battery, in particular a sodium solid-state battery.
Batterien werden in vielfältigen Anwendungen eingesetzt. Sowohl in kleinen tragbaren Elektronikgeräten wie z.B. Smartphones, Tablets oder Laptops also auch in größerem Maßstab wie in Elektroautos oder in der stationären Energiespeicherung sind sie unverzichtbar. Besonders in Anwendungen, die eine hohe Energiedichte erfordern, werden häufig Lithium-Ionen-Batterien eingesetzt. Die Bereitstellung von Lithium und anderen für die Produktion dieser Batterien notwendigen Rohstoffen wie Kupfer, Kobalt oder Mangan ist aufwendig und mitunter mit Umweltproblemen behaftet. Batteries are used in a wide variety of applications. They are indispensable in small portable electronic devices such as smartphones, tablets, and laptops, as well as on a larger scale in electric cars and stationary energy storage systems. Lithium-ion batteries are frequently used, especially in applications requiring high energy density. The extraction of lithium and other raw materials necessary for the production of these batteries, such as copper, cobalt, and manganese, is complex and sometimes associated with environmental problems.
Als rationelle Alternative werden Natrium-Ionen-Batterien diskutiert. Diese basieren auf umweltfreundlichen Rohstoffen mit hoher globaler Verfügbarkeit. Sie können entweder mit einem Flüssig- oder mit einem Festkörper-Elektrolyt hergestellt werden. Organische Flüssigelektrolyte haben in der Regel den Nachteil, dass sie brennbar und häufig giftig oder umweltschädlich sind. Natriumbatterien mit wasserbasiertem Flüssigelektrolyt, der diesen Nachteil nicht aufweist, erreichen dagegen nur geringe Energiedichten und sind daher für mobile und stationäre Anwendungen nur bedingt geeignet. Als Lösung für diese Probleme werden Batterien mit Natrium-Festkörper- lonenleitern vorgeschlagen. Da diese Festkörper-Ionenleiter häufig bei Raumtemperatur eine zu geringe Leitfähigkeit aufweisen, wurden sie in der Vergangenheit in sog. Thermalbatterien bei hohen Temperaturen (300°C oder mehr) eingesetzt. Diese Lösung ist jedoch sowohl aus Sicherheits- wie aus Kostengründen von Nachteil und für mobile Anwendungen nicht einsetzbar. Sodium-ion batteries are being discussed as a rational alternative. These are based on environmentally friendly raw materials with high global availability. They can be manufactured with either a liquid or a solid electrolyte. Organic liquid electrolytes generally have the disadvantage of being flammable and often toxic or environmentally harmful. Sodium batteries with water-based liquid electrolytes, which do not have this disadvantage, achieve only low energy densities and are therefore only conditionally suitable for mobile and stationary applications. Batteries with solid-state sodium ion conductors are proposed as a solution to these problems. Since these solid-state ion conductors often have insufficient conductivity at room temperature, they were used in the past in so-called thermal batteries at high temperatures (300°C or more). However, this solution is disadvantageous for both safety and cost reasons and is not suitable for mobile applications.
Aus dem Stand der Technik sind im Wesentlichen zwei Materialklassen bekannt, die auch bei Raumtemperatur eine ausreichend hohe Natrium-Leitfähigkeit aufweisen: Natrium-ß-Aluminat und NaSICon (Nai+xZr2SixP3-xOi2 und davon abgeleitete Verbindungen). Die Herstellung dieser Materialien erfordert zumeist aufwendige keramische Prozesse bei hohen Temperaturen, wie beispielsweise in US 4049891 A und US 3475223 A beschrieben, was einen großen Herstellungsaufwand zur Folge hat. Insbesondere bei einer Herstellung über keramische Verfahren ist auch die Herstellung von porenfreien Komponenten für Batterien nur schwer möglich. Two classes of materials are known from the prior art that exhibit sufficiently high sodium conductivity even at room temperature: sodium β-aluminate and NaSICon (NaI⁺ x Zr₂SixP₃-xOI₂ and derivatives thereof). The production of these materials generally requires complex ceramic processes at high temperatures, as described, for example, in US 4049891 A. and US 3475223 A, which results in significant manufacturing effort. Particularly when manufacturing using ceramic processes, producing pore-free components for batteries is extremely difficult.
Glas-basierte oder glaskeramische Natrium-Ionenleiter sind ebenfalls bekannt, beispielweise aus US 3829331 A oder DE 2811688 A. Die Herstellung über einen Schmelzprozess erlaubt eine großtechnische Herstellung und je nach Glassystem auch eine Formgebung durch Walzen oder Ziehen. Allerdings sind gerade die oben genannten Systeme mit guter Leitfähigkeit NaSICon oder ß-AI2O3, bedingt durch ihre hohen Schmelztemperaturen, nur schwer über eine Glasschmelze herstellbar. So wird beispielsweise in dem US-Patent US 4465744 B für NaSICon beschrieben, dass Schmelztemperaturen von 1600°C notwendig sind und die Glasschmelze sehr schnell mit 100°C/sec. abgekühlt werden muss. Die hohen Schmelztemperaturen führen in der Praxis einerseits zu einer geringeren Ausbeute durch das Auftreten von Schmelzrelikten und unkontrollierter Entglasung und andererseits zu hohem Energieaufwand. Glass-based or glass-ceramic sodium ion conductors are also known, for example from US 3829331 A or DE 2811688 A. Production via a melting process allows for large-scale manufacturing and, depending on the glass system, shaping by rolling or drawing. However, the aforementioned systems with good conductivity, such as NaSICon or β-Al₂O₃, are difficult to produce via glass melting due to their high melting temperatures. For example, US patent US 4465744 B for NaSICon describes that melting temperatures of 1600°C are necessary and the glass melt must be cooled very rapidly at 100°C/sec. In practice, these high melting temperatures lead to a lower yield due to the formation of melt remnants and uncontrolled devitrification, and also to high energy consumption.
Silikatische Natrium-Ionenleiter mit Seltenen Erden als Bestandteil werden in US 4097345 A und US 4223077 A beschrieben. Die Herstellung erfolgte über eine Festkörperreaktion. Die erreichten Leitfähigkeiten lagen bei maximal 0,1 S/cm bei 200°C. Ausreichende lonenleitfähigkeiten wurden jedoch nur bei 200°C erreicht, nicht bei Raumtemperatur. Silicate sodium ion conductors containing rare earth elements are described in US 4097345 A and US 4223077 A. They were manufactured via a solid-state reaction. The maximum conductivities achieved were 0.1 S/cm at 200°C. However, sufficient ionic conductivities were only achieved at 200°C, not at room temperature.
Auch die Herstellung mit Hilfe eines Lösungsmittel-basierten Verfahrens und Sprühtrocknung wurde bereits beschrieben, s. EP0151925 A2. Auch hier wurden akzeptable Leitfähigkeiten nur bei 300 °C erreicht. Production using a solvent-based process and spray drying has also been described, see EP0151925 A2. Here too, acceptable conductivities were only achieved at 300 °C.
Die Anmeldung US 2022271330 A beschreibt einen glaskeramischen lonenleiter mit der Zusammensetzung NaxMxSixOx (M=Gd oder Y, x ganzzahlig), der eine hohe Leitfähigkeit von >10-4 S/cm bei Raumtemperatur aufweist. Zur Herstellung ist allerdings ein komplexer Prozess erforderlich, der verschiedene Mischungs- und/oder Mahlungsschritte in organischen Lösungsmitteln gefolgt von einem Sinterschritt bei mehr als 1000°C erfordert. Die Aufgabe der vorliegenden Erfindung ist es daher, einen Natrium-Ionenleiter bereit zu stellen, der eine hohe Leitfähigkeit bei Raumtemperatur aufweist und eine rationelle großtechnische Herstellung erlaubt. US patent application 2022271330 A describes a glass-ceramic ionic conductor with the composition NaxMxSixOx (M = Gd or Y, x is an integer) that exhibits a high conductivity of > 10⁻⁴ S/cm at room temperature. However, its production requires a complex process involving various mixing and/or milling steps in organic solvents followed by a sintering step at temperatures exceeding 1000°C. The object of the present invention is therefore to provide a sodium ion conductor which has high conductivity at room temperature and allows rational large-scale production.
Die Aufgabe der Erfindung wird gelöst durch den Gegenstand der unabhängigen Ansprüche. Spezielle und bevorzugte Ausgestaltungen finden sich in den abhängigen Ansprüchen sowie in der Beschreibung der vorliegenden Offenbarung.The object of the invention is achieved by the subject matter of the independent claims. Specific and preferred embodiments are found in the dependent claims and in the description of the present disclosure.
Die Erfindung betrifft somit einen Natriumionenleiter, der geeignet ist zur Verwendung in einer Natrium-Ionen oder Natrium-Festkörperbatterie, der zumindest eine Kristallphase enthält und mehr als 28 mol% Na2Ü sowie die Komponenten SiO2, Oxide von Seltenen Erden und mindestens eine der Komponenten AI2O3, B2O3 und/oder P2O5. Dies beinhaltet natürlich, dass die genannten Komponenten in beliebigen Kombinationen vorliegen können. The invention thus relates to a sodium ion conductor suitable for use in a sodium-ion or sodium solid-state battery, which contains at least one crystalline phase and more than 28 mol% Na₂U as well as the components SiO₂, rare earth oxides and at least one of the components Al₂O₃, B₂O₃ and/or P₂O₅. This naturally implies that the aforementioned components can be present in any combination.
Die Erfinder haben erkannt, dass solche Natrium-Ionenleiter eine hohe Natrium- Leitfähigkeit aufweisen. Als hohe Leitfähigkeit im Sinne der Erfindung wird eine Natrium-Leitfähigkeit bei Raumtemperatur von mehr als 10’5 S/cm, vorteilhaft von mehr als 10’4 S/cm verstanden. Als Obergrenzen können 0,5 S/cm oder 1 S/cm erwartet werden. The inventors recognized that such sodium ion conductors exhibit high sodium conductivity. High conductivity, as defined by the invention, is a sodium conductivity at room temperature of more than 10⁻⁵ S/cm, advantageously more than 10⁻⁴ S/cm. Upper limits of 0.5 S/cm or 1 S/cm can be expected.
In einer vorteilhaften Ausführungsform enthalten die Natrium-Ionenleiter mindestens 55 Vol%, bevorzugt mindestens 60 Vol%, der vorgenannten Kristallphase Na5+q(R)(M)40i2 (R=zwei-wertige, drei-wertige, vier-wertige oder fünf-wertige Ionen, M=Si und optional P oder B) als Hauptkristallphase, wobei q den Natriumüberschuss gegenüber der stöchiometrischen Zusammensetzung bezeichnet und bevorzugt gilt q > 0. In an advantageous embodiment, the sodium ion conductors contain at least 55 vol%, preferably at least 60 vol%, of the aforementioned crystal phase Na 5+q (R)(M) 4 0i2 (R=divalent, trivalent, tetravalent or pentavalent ions, M=Si and optionally P or B) as the main crystal phase, wherein q denotes the sodium excess compared to the stoichiometric composition and preferably q > 0.
Diese Kristallphase oder insbesondere Hauptkristallphase kann durch folgende Formel beschrieben werden kann: This crystal phase, or more specifically the main crystal phase, can be described by the following formula:
Na5+q(R)(M)40i2±ö, wobei R ausgewählt ist aus Seltenen Erden, Aluminium, zwei-wertigen Ionen (Mg, Ca, Sr, Ba, Zn), vierwertigen Ionen Zr, Hf, Ti, sowie Ta oder Nb und M ausgewählt ist aus Si, B und P, und der Natriumüberschuss bevorzugt q > 0 ist. Alle Elemente liegen vollständig oxidiert vor. Auf Grund der unterschiedlichen Ladungen von der Kationen R und M kann der O-Gehalt um ö von der idealen Zusammensetzung abweichen.Na⁵ + q (R)(M)⁴⁰i²±o, where R is selected from rare earth elements, aluminum, divalent ions (Mg, Ca, Sr, Ba, Zn), tetravalent ions Zr, Hf, Ti, as well as Ta or Nb, and M is selected from Si, B, and P, and the sodium excess is preferably q > 0. All elements are It is completely oxidized. Due to the different charges of the cations R and M, the O content can deviate by μ from the ideal composition.
Vorteilhaft sind die drei-wertigen Ionen ausgewählt aus den seltenen Erden, Aluminium und/oder Eisen und/oder die zwei-wertigen Ionen ausgewählt aus Mg, Ca, Sr, Ba und/oder Zn und/oder die vier-wertigen Ionen ausgewählt aus Zr, Hf und/oder Ti und/oder die fünf-wertigen Ionen ausgewählt sind aus Tantal und/oder Niob. Selbstverständlich sind auch hier alle Kombinationen möglich und von der Erfindung umfasst. Advantageous are the trivalent ions selected from the rare earths, aluminum and/or iron, and/or the divalent ions selected from Mg, Ca, Sr, Ba and/or Zn, and/or the tetravalent ions selected from Zr, Hf and/or Ti, and/or the pentavalent ions selected from tantalum and/or niobium. Naturally, all combinations are possible and covered by the invention.
Der Natrium-Ionenleiter enthält besonders vorteilhaft nur eine geringe Menge an weniger gut leitenden Nebenkristallphasen oder kurz Nebenphasen genannt, wie Na2SiO3, Nas(R)(M)3O9 und NagRMeOis. The sodium ion conductor advantageously contains only a small amount of less conductive secondary crystal phases, or simply secondary phases, such as Na2SiO3, Nas(R)(M)3O9 and NagRMeOis.
Ein vorteilhafter Natrium-Ionenleiter weist dementsprechend eine Hauptkristallphase und ggfls. Nebenkristallphasen auf, die weniger als 30 Vol%, bevorzugt weniger als 20 Vol% an der Gesamtkristallphase einnehmen. Besonders bevorzugt beinhaltet der Natrium-Ionenleiter keine Nebenphasen. Accordingly, an advantageous sodium ion conductor has a main crystal phase and, optionally, minor crystal phases that constitute less than 30 vol%, preferably less than 20 vol%, of the total crystal phase. Most preferably, the sodium ion conductor contains no minor phases.
Gemäß einer vorteilhaften Ausführungsform ist die molare Zusammensetzung des Natrium-Ionenleiters gegeben durch (in mol%): According to an advantageous embodiment, the molar composition of the sodium ion conductor is given by (in mol%):
Na2O 28 - 60 %, vorteilhaft 30 - 50 % Na 2 O 28 - 60%, advantageous 30 - 50%
RE2O3 0,1 - 15 %, vorteilhaft 1 - 10 %, besonders vorteilhaft 2 - 8 %, RE2O3 0.1 - 15%, advantageous 1 - 10%, particularly advantageous 2 - 8%.
SiO2 35 -75 %, vorteilhaft 40 - 60 %, SiO2 35-75%, advantageous 40-60%.
P2O5 0 - 10 %, vorteilhaft 0,1 - 8 %, besonders vorteilhaft 0,5 - 5 %, P2O5 0 - 10%, advantageous 0.1 - 8%, particularly advantageous 0.5 - 5%.
AI2O3 0 - 10 %, vorteilhaft 0- 5 %,AI2O3 0 - 10%, advantageous 0- 5%.
MgO+CaO+SrO+BaO+ZnO 0 - 10 %, vorteilhaft 0- 5 %, MgO+CaO+SrO+BaO+ZnO 0 - 10%, advantageously 0- 5%.
B2O3 0 - 8 %, vorteilhaft 0 - 5 %, besonders vorteilhaft 0 - 3 % B2O3 0 - 8%, advantageous 0 - 5%, particularly advantageous 0 - 3%
ZrO2+HfO2 0 - < 20 mol %, vorteilhaft ZrO₂ + HfO₂ 0 - < 20 mol %, advantageous
Nb2Os+Ta2O5 0 - 10 %, vorteilhaft 0 -5 %, Nb2Os+Ta2O5 0 - 10%, advantageous 0 - 5%
SO3 0 - 10 %, vorteilhaft 0- 5 %, besonders vorteilhaft < 5% F+Cl+Br+I 0 - 10 %, vorteilhaft 0- 5 %, besonders vorteilhaft < 5% SO3 0-10%, advantageous 0-5%, particularly advantageous <5% F+Cl+Br+I 0 - 10%, advantageous 0- 5%, particularly advantageous < 5%
In einer besonders bevorzugten Ausführungsform gilt, dass der Natrium-Ionenleiter frei ist von Nb2Ü5 und/oder Ta2Os. In a particularly preferred embodiment, the sodium ion conductor is free of Nb2Ü5 and/or Ta2Os.
Dabei steht RE2O3 für die Summe der Seltenen Erdoxide SC2O3, Y2O3, La2Os, Ce2O3, Pr2O3, Nd2Ü3, Srr Os, EU2O3, Gd2Os, Tb2Os, Dy2O3, HO2O3, Er20s, Trri2O3, Yb2Ü3 und LU2O3, einschließlich beliebiger Kombinationen derselben. RE2O3 represents the sum of the rare earth oxides SC2O3, Y2O3, La2Os, Ce2O3, Pr2O3, Nd2Ü3, Srr Os, EU2O3, Gd2Os, Tb2Os, Dy2O3, HO2O3, Er20s, Trri2O3, Yb2Ü3 and LU2O3, including any combinations thereof.
F, CI, Br und/oder I kann in den angegebenen Grenzen in Kombination oder einzeln vorhanden sein. Gleiches gilt prinzipiell für den Gebrauch des Zeichens ,+', welches bedeutet, dass die damit verknüpften Elemente einzeln oder in Kombination enthalten sein können. F, CI, Br and/or I may be present individually or in combination within the specified limits. The same applies in principle to the use of the symbol '+', which means that the elements associated with it may be present individually or in combination.
Bevorzugt ist RE2O3 ausgewählt aus Y2O3, Gd2Ü3, Nd2Ü3, Pr2O3, La2Ü3 und Yb2Ü3 , jeweils einzeln oder in beliebiger Kombination. RE2O3 is preferably selected from Y2O3, Gd2Ü3, Nd2Ü3, Pr2O3, La2Ü3 and Yb2Ü3, either individually or in any combination.
An dieser Stelle sei betont, dass die bevorzugten Bereiche einer Komponente in Kombination mit beliebigen Bereichen der anderen Komponenten kombiniert werden können. Oder mit anderen Worten, alle in dieser Beschreibung enthaltenen Bereiche für Komponenten und/oder Komponentengruppen sind mit den Bereichen für andere Komponenten und/oder Komponentengruppen kombinierbar. Gleiches gilt für die Auswahl bestimmter Komponenten. It should be emphasized that the preferred areas of one component can be combined with any areas of other components. In other words, all areas for components and/or component groups included in this description can be combined with the areas for other components and/or component groups. The same applies to the selection of specific components.
In einer Ausführungsform ist die Summe der Komponenten AI2O3 + B2O3 + P2O5 größer als 0,1 mol%, besonders bevorzugt > 1 mol %. Als Obergrenzen können <30 mol% oder <20 mol% oder <10 mol% angegeben werden. Dadurch wird bei einer schmelztechnischen Herstellung die Glasbildung verbessert. In one embodiment, the sum of the components Al₂O₃ + B₂O₃ + P₂O₅ is greater than 0.1 mol%, particularly preferably > 1 mol%. Upper limits of <30 mol%, <20 mol%, or <10 mol% can be specified. This improves glass formation during melt production.
In einer besonders bevorzugten Ausführungsform gilt für die Verhältnisse der Kationen (alle Angaben bezogen auf Kationenprozent) in dem Natrium-Ionenleiter, dass (P-Al) ■ 0,2 + 1 < Na/R < (P-Al) 0,2 + 8 ist, bevorzugt gilt (P-Al) ■ 0,2 + 4 < Na/R < (P-Al) ■ 0,2 + 7. R steht hier für die Metall-Kationen R (RE, AI, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba), RE steht für die Kationen der seltenen Erden. Diese und/oder deren Auswahl wurde voran beschrieben. Bei Zusammensetzungen, die dieser Bedingung genügen, bildet sich bei der Keramisierung ein besonders hoher Anteil der hochleitfähigen Nas+q(R)(M)40i2±ö Kristallphase. Bei einem geringeren Verhältnis Na/R sind dagegen Phasen mit geringerem Natrium-Gehalt bevorzugt, bei einem höheren Verhältnis solche mit höherem Natrium -Anteil. Diese Kristallphasen zeigen jedoch in der Regel eine geringere Leitfähigkeit, so dass die Gesamtleitfähigkeit des Natrium-Ionenleiters geringer ist. In a particularly preferred embodiment, the ratios of the cations (all values given in cation percent) in the sodium ion conductor are such that (P-Al) ■ 0.2 + 1 < Na/R < (P-Al) ■ 0.2 + 8, preferably (P-Al) ■ 0.2 + 4 < Na/R < (P-Al) ■ 0.2 + 7. Here, R represents the metal cations R (RE, Al, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba), and RE represents the rare earth cations. These and/or their selection have been described above. For compositions that If this condition is met, a particularly high proportion of the highly conductive Nas+q(R)(M)40i2±ö crystal phase is formed during ceramicization. With a lower Na/R ratio, phases with a lower sodium content are favored, while with a higher ratio, those with a higher sodium content are preferred. However, these crystal phases generally exhibit lower conductivity, resulting in a lower overall conductivity of the sodium-ion conductor.
Als besonders vorteilhaft hat sich weiterhin erwiesen, wenn der Natrium-Ionenleiter ein Verhältnis von Na zu der Summe an allen Metall-Kationen R aufweist, das zwischen 1 und 7 liegt, bevorzugt zwischen 2,4 und 6,8. R steht dabei für RE, AI, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba und/oder Kombinationen derselben. It has also proven particularly advantageous if the sodium ion conductor has a ratio of Na to the sum of all metal cations R that lies between 1 and 7, preferably between 2.4 and 6.8. R represents RE, AI, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba and/or combinations thereof.
Vorteilhaft genügt die Zusammensetzung der erfindungsgemäßen Natrium- Ionenleiter der Bedingung Na / (Si+P-RE-Fe-AI) < 2. Es wurde gefunden, dass damit die Bildung von Natrium-reichen Nebenphasen wie der Ng-Phase verringert werden kann. In dieser Formel bezeichnen ,+' und ,-' die mathematischen Operatoren, d.h. Addition und Subtraktion. Advantageously, the composition of the sodium ion conductors according to the invention satisfies the condition Na / (Si+P-RE-Fe-Al) < 2. It has been found that this reduces the formation of sodium-rich side phases such as the Ng phase. In this formula, '+' and '-' denote the mathematical operators, i.e., addition and subtraction.
Das Verhältnis aller Metall-Kationen R (RE, AI, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba) und Nichtmetall-Kationen M (Si, P, B), d.h. R / M, liegt bevorzugt im Bereich zwischen 0,1 bis 0,3, besonders vorteilhaft ist der Bereich zwischen 0,18 und 0,28oder mit anderen Worten, 0,18 < R / M < 0,28. Auf dieser Weise wird ein Optimum in Bezug auf die Schmelzbarkeit bzw. Glasbildung und die Bildung von hochleitfähigen Kristallphasen erreicht. The ratio of all metal cations R (RE, Al, Fe, Zr, Ti, Hf, Nb, Ta, Zn, Mg, Ca, Sr, Ba) to nonmetal cations M (Si, P, B), i.e., R/M, is preferably in the range between 0.1 and 0.3; the range between 0.18 and 0.28 is particularly advantageous, or in other words, 0.18 < R/M < 0.28. This achieves an optimum with respect to meltability, glass formation, and the formation of highly conductive crystal phases.
Das Verhältnis von P/Si sollte vorteilhaft kleiner als 1 , vorteilhafter kleiner als 0,5, insbesondere vorteilhaft kleiner als 0,2 sein, da bei zu hohen Phosphor-Gehalten verstärkt Nebenphasen gebildet werden. The ratio of P/Si should advantageously be less than 1, more advantageously less than 0.5, and in particular less than 0.2, since excessively high phosphorus contents lead to increased formation of secondary phases.
Gemäß einer besonders vorteilhaften Ausführungsform ist der Natrium-Ionenleiter im Wesentlichen frei von giftigen oder Umweltschädlichen Komponenten wie Sb, As, Te, V, Pb, Cd. According to a particularly advantageous embodiment, the sodium ion conductor is essentially free of toxic or environmentally harmful components such as Sb, As, Te, V, Pb, Cd.
Unter „im Wesentlichen frei“ wird verstanden, dass höchstens Verunreinigungen, die bei üblicher und wirtschaftlicher Vorgehensweise unvermeidlich sind (z.B. durch Rohstoffe), enthalten sind. Dies bedeutet, dass der Natrium-Ionenleiter insbesondere frei von diesen genannten Elementen ist. Gemäß einer Ausführungsform ist der Natrium-Ionenleiter im Wesentlichen frei von giftigen oder Umweltschädlichen Komponenten wie Sb, As, Te, V, Pb, Cd und/oder von Ga, Ge, Ta und W, da die Verwendung dieser Komponenten zu Umweltbelastungen oder zu unrationellen Beschaffungsprozessen führen kann. The term "essentially free" means that it contains at most impurities that are unavoidable in normal and economically viable production processes (e.g., due to raw materials). This means that the sodium ion conductor is specifically free of the elements mentioned. According to one embodiment, the sodium ion conductor is essentially free of toxic or environmentally harmful components such as Sb, As, Te, V, Pb, Cd and/or Ga, Ge, Ta and W, since the use of these components can lead to environmental pollution or inefficient procurement processes.
Unter „im Wesentlichen frei“ wird verstanden, dass nur Verunreinigungen, die bei üblicher und wirtschaftlicher Vorgehensweise unvermeidlich sind (z.B. durch Rohstoffe), enthalten sind. The term "essentially free" means that only impurities that are unavoidable in normal and economical processes (e.g., due to raw materials) are present.
Gemäß einer weiteren Ausführungsform ist der Natrium-Ionenleiter im Wesentlichen frei polyvalenten Ionen, insbesondere frei von Ce, Fe, V, Ti, Nb und Mo, da polyvalente Ionen die Stabilität des Materials gegenüber anderen Komponenten in einer Batterie vermindern können oder eine elektronische Leitfähigkeit zur Folge haben können, die beim Einsatz als Elektrolyt zu einer Selbstentladung der Batterie führen kann. According to another embodiment, the sodium ion conductor is essentially free of polyvalent ions, in particular free of Ce, Fe, V, Ti, Nb and Mo, since polyvalent ions can reduce the stability of the material relative to other components in a battery or can result in electronic conductivity which, when used as an electrolyte, can lead to self-discharge of the battery.
Gemäß einer Ausführungsform kann der Sauerstoff in dem Natrium-Ionenleiter durch andere Anionen ersetzt werden, um eine verbesserte Leitfähigkeit zu erreichen. Diese Anionen können Halogenide oder Sulfat-Ionen sein. Der Gehalt an Halogeniden sollte jedoch begrenzt sein, um die Stabilität gegenüber der Atmosphäre und oder Feuchtigkeit in der Atmosphäre nicht zu beeinträchtigen, er liegt daher unter 10 mol %, bevorzugt unter 5 mol%, besonders bevorzugt unter 2 mol%. Die Halogenide sind dabei ausgewählt aus der Gruppe F, Cl, I und Br. According to one embodiment, the oxygen in the sodium ion conductor can be replaced by other anions to achieve improved conductivity. These anions can be halides or sulfate ions. However, the halide content should be limited to avoid impairing stability in the presence of atmospheric conditions and/or humidity; it is therefore below 10 mol%, preferably below 5 mol%, and particularly preferably below 2 mol%. The halides are selected from the group consisting of fluorine (F), chlorine (Cl), iodine (I), and ferrous ions (Br).
Die Gesamtzusammensetzung des Natrium-Ionenleiters kann von der Zusammensetzung der Nas+q(R)(M)40i2±ö Kristallphase abweichen. The overall composition of the sodium ion conductor may differ from the composition of the Nas+q(R)(M)40i2±ö crystal phase.
In einer vorteilhaften Ausführung besteht der Natrium-Ionleiter aus einer Glaskeramik, mit der Hauptkristallphase Nas+q(R)(M)40i2±ö und einer Restglasphase, die eine geringere Ausschmelztemperatur als die Kristallphase hat und so das Sinterverhalten positiv beeinflusst. In an advantageous embodiment, the sodium ion conductor consists of a glass ceramic with the main crystal phase Nas+q(R)(M)40i2±ö and a residual glass phase which has a lower melting temperature than the crystal phase and thus positively influences the sintering behavior.
Unter einer Glaskeramik im Sinne der vorliegenden Erfindung wird insbesondere ein Material verstanden, das schmelztechnologisch hergestellt wird und im Anschluss durch eine gezielte Kühlung und/oder eine anschließende Temperaturbehandlung („Keramisierung“) in eine Glaskeramik überführt wird. Das nach dem Abkühlen der Schmelze erhaltene Material enthält bevorzugt weniger als 30 % Kristallphase und ist besonders bevorzugt amorph. Bei der Keramisierung kann durch eine geeignete Wahl der Zeit- und Temperaturbedingungen der Grand der Keramisierung und damit das Verhältnis von amorpher Phase und Kristallphase, das Gefüge und ggf. die Art der Kristallphase eingestellt werden. A glass-ceramic within the meaning of the present invention is understood to be, in particular, a material that is produced by melting technology and subsequently transformed into a glass-ceramic by targeted cooling and/or subsequent heat treatment ("ceramization"). The material obtained after cooling the melt preferably contains less than 30% crystalline phase and is Amorphous phases are particularly preferred. During ceramization, the degree of ceramization, and thus the ratio of amorphous phase to crystalline phase, the microstructure, and possibly the type of crystalline phase, can be controlled by appropriately selecting the time and temperature conditions.
Die Herstellung des erfindungsgemäßen Natrium — lonenleiters erfolgt bevorzugt in folgenden Schritten: The production of the sodium ion conductor according to the invention preferably takes place in the following steps:
1. Bereitstellung und Mischung der Rohstoffe 1. Provision and mixing of raw materials
2. Schmelze der Rohstoffe bei 1200-1650 °C, bevorzugt bei 1300-1600 °C2. Melting of the raw materials at 1200-1650 °C, preferably at 1300-1600 °C
3. Guss und Abkühlung der Glasschmelze als Gussstück oder Ribbons 3. Casting and cooling of the molten glass as a casting or ribbons
4. Keramisierung 4. Ceramicization
5. Kaltnachverarbeitung der Glaskeramik oder Mahlung zur Herstellung von Natrium-Ionenleitendem Pulver 5. Cold processing of the glass ceramic or grinding to produce sodium ion-conducting powder
Ein Mahlung des glasigen Materials mit anschließender Keramisierung ist möglich, jedoch nicht bevorzugt, da es bei der Keramisierung zu einem teilweisen Versintern des Pulvers kommen kann. Weiterhin wurde beobachtet, dass eine Keramisierung von Gussstücken oder Ribbons im Gegensatz zur Keramisierung von Pulver die Entstehung von Nebenphasen vermindert. Grinding the glassy material followed by ceramicization is possible, but not preferred, as partial sintering of the powder can occur during ceramicization. Furthermore, it has been observed that ceramicization of castings or ribbons, in contrast to ceramicization of powder, reduces the formation of side phases.
Der erfindungsgemäße Natrium-Ionenleiter kann als Festkörper-Elektrolyt, Zusatz zu einem Flüssig- oder Polymer-Elektrolyten oder als Separator in Kombination mit Flüssigelektrolyten verwendet werden. Festkörper-Elektrolyten können auch in Hochtemperaturbatterien (250°C - 350°C), beispielsweise Natrium-Schwefelbatterien oder Na-NiCI eingesetzt werden. Als Ni-freie Alternativen sind Natrium-MeCI2 Batterien (Me=Na, Fe, Zn und Weitere) möglich. The sodium ion conductor according to the invention can be used as a solid electrolyte, an additive to a liquid or polymer electrolyte, or as a separator in combination with liquid electrolytes. Solid electrolytes can also be used in high-temperature batteries (250°C - 350°C), for example, sodium-sulfur batteries or Na-NiCl batteries. Sodium-MeCl₂ batteries (Me = Na, Fe, Zn, and others) are possible as Ni-free alternatives.
Eine Membran aus dem erfindungsgemäßen Natrium-Ionenleiter kann auch als lonen-selektive Membran für chemische Prozesse, z.B. für chemische Synthesen mit Elektrolyse-Verfahren oder zum Recycling, verwendet werden. Auch der Einsatz in Sensoren z.B. Gassensoren ist möglich. A membrane made of the sodium ion conductor according to the invention can also be used as an ion-selective membrane for chemical processes, e.g., for chemical syntheses using electrolysis or for recycling. Its use in sensors, e.g., gas sensors, is also possible.
Der Natrium-Ionenleiter liegt in einer bevorzugten Ausführungsform, insbesondere als weiterverarbeitetes Produkt, als Pulver vor, vorteilhaft mit einer Korngrößenverteilung mit eine dso < 100 pm, bevorzugt < 10 pm, besonders bevorzugt <3 pm vor. Der Natrium-Ionenleiter oder das zuvor beschriebene Pulver kann insbesondere zur Herstellung einer Natrium-Ionenbatterie oder einer Natrium-Festkörperbatterie verwendet werden. In a preferred embodiment, particularly as a further processed product, the sodium ion conductor is in powder form, advantageously with a particle size distribution with a dso < 100 pm, preferably < 10 pm, particularly preferably <3 pm. The sodium ion conductor or the powder described above can be used in particular for the manufacture of a sodium ion battery or a sodium solid-state battery.
Insbesondere vorteilhaft kann dieses ionenleitende Pulver zur Herstellung dünner Membrane als Elektrolyt oder Separator oder als Komposit mit Elektrodenmaterial zur Erhöhung der lonenleitfähigkeit der Elektroden verwendet werden. Das kann durch Verwendung von Bindern, Polymeren, ionischen Flüssigkeiten und/oder mit Hilfe eines Heißprozesses durch Sintern geschehen. Auch die Herstellung von Sinterkörpern mit anderen Geometrien (z.B. Rohrform) ist möglich. Wenn ein Sinterprozess verwendet wird, liegt die Sintertemperatur des erfindungsgemäßen Natrium-Ionenleiters bevorzugt unterhalb von 1050°C, besonders bevorzugt unterhalb von 1000°C. Unter der Sintertemperatur gemäß der vorliegenden Erfindung wird die Temperatur verstanden, bei der das Natrium-Ionenleitende der Pulver zu Sinterkörpern mit einer Dichte von mehr als 90%, bevorzugt mehr als 95 % der theoretischen Dichte versintert werden kann. This ion-conducting powder is particularly advantageous for use in the production of thin membranes as an electrolyte or separator, or as a composite with electrode material to increase the ionic conductivity of the electrodes. This can be achieved by using binders, polymers, ionic liquids, and/or by means of a hot sintering process. The production of sintered bodies with other geometries (e.g., tubular shapes) is also possible. When a sintering process is used, the sintering temperature of the sodium ion conductor according to the invention is preferably below 1050°C, and particularly preferably below 1000°C. The sintering temperature according to the present invention is understood to be the temperature at which the sodium ion-conducting powder can be sintered into sintered bodies with a density of more than 90%, preferably more than 95%, of the theoretical density.
Auch die Verwendung des ionenleitenden Pulvers als Ausgangsprodukt für einen Beschichtungsprozess zur Herstellung leitfähiger Beschichtungen ist möglich. It is also possible to use the ion-conducting powder as a starting material for a coating process to produce conductive coatings.
Das erfindungsgemäße Material eignet sich zur großtechnischen Herstellung von Natrium-Ionenleitern: als Rohmaterialien können übliche Rohstoffe wie beispielsweise Oxide, Karbonate, Hydroxide oder komplexe Rohstoffe wie Phosphate eingesetzt werden. Für eine schmelztechnische Herstellung kann auf eine kostenintensive Mahlung der Rohstoffe oder die Verwendung teurer nanoskaliger Rohstoffe verzichtet werden. The material according to the invention is suitable for the large-scale production of sodium ion conductors: common raw materials such as oxides, carbonates, hydroxides, or complex raw materials such as phosphates can be used as raw materials. For melt-based production, costly grinding of the raw materials or the use of expensive nanoscale raw materials can be avoided.
Bei der Herstellung über einen Heiß-Prozess (Schmelze oder Sinterprozess) kann es zum Verlust von niedrig-schmelzenden Komponenten durch Verdampfung oder Verstaubung kommen. Dieser Verlust wird üblicherweise durch eine überstöchiometrische Einwaage kompensiert. Die schmelztechnische Herstellung ist hier vorteilhaft, da das Verhältnis von Oberfläche zu Volumen des produzierten Materials günstiger (d.h. geringer) ist als bei einer pulver-basierten keramischen Herstellung. Wenn der Natrium-Ionenleiter als Pulver weiterverwendet werden soll, ist es bei der Herstellung über eine glaskeramische Route vorteilhaft, wenn zunächst dünne Glasribbons hergestellt und keramisiert werden. Durch eine schnelle Kühlung dieser Ribbons werden darin Spannungen erzeugt, die bei einer anschließenden Mahlung zu einer Verringerung der Prozesszeit führen. In hot-process manufacturing (melting or sintering), low-melting components can be lost through evaporation or dust formation. This loss is typically compensated for by using a superstoichiometric weight. Melting is advantageous here because the surface area to volume ratio of the produced material is more favorable (i.e., lower) than in powder-based ceramic manufacturing. If the sodium ion conductor is to be used further as a powder, it is advantageous during production via a glass-ceramic route to first produce and ceramicize thin glass ribbons. Rapid cooling of these ribbons induces stresses within them, which, during subsequent milling, lead to a reduction in process time.
Die Mahlung erfolgt vorzugsweise durch einen Trockenmahlprozess oder durch eine Wassermahlung gefolgt von einer Trocknung. The grinding is preferably carried out by a dry grinding process or by water grinding followed by drying.
Der Natrium-Ionenleiter kann, insbesondere in Pulverform, hygroskopisch sein, was in der Folge zur Bildung von schlechter leitenden Hydroxiden oder Karbonaten auf der Oberfläche führen kann. Daher wird das ionenleitende Pulver bevorzugt in trockner Atmosphäre oder unter Schutzglas verarbeitet und gelagert oder nach Kontakt mit (Luft-)Feuchtigkeit in einem Nachverarbeitungsschritt getrocknet. Sodium ion conductors, especially in powder form, can be hygroscopic, which can lead to the formation of poorly conductive hydroxides or carbonates on the surface. Therefore, the ion-conducting powder is preferably processed and stored in a dry atmosphere or under protective glass, or dried in a post-processing step after contact with (atmospheric) moisture.
Im Folgenden wird die Erfindung anhand von Beispielen näher erläutert. The invention will be explained in more detail below using examples.
Beispiele für Zusammensetzungen erfindungsgemäßer Natrium-Ionenleiter Materialien finden sich in Tabelle 1 (alle Angaben in Molprozent). Die Beispiele 1 -11 stellen erfindungsgemäße Natrium-Ionenleiter dar, die Beispiel V1 -V6 sind Vergleichsbeispiele. Examples of compositions of sodium ion conductor materials according to the invention can be found in Table 1 (all values in mol percent). Examples 1-11 represent sodium ion conductors according to the invention, while examples V1-V6 are comparative examples.
Die Abkürzung RE2O3 steht für die Summe der Seltenen Erdoxide: SC2O3, Y2O3, La2Os, Ce2O3, Pr20s, Nd2Ü3, Srri2O3, EU2O3, Gd2Os, Tb2Os, Dy2Os, HO2O3, Er20s, Trri2O3, Yb2O3 und LU2O3. Bevorzugt ist RE2O3 ausgewählt aus Y2O3, Gd2Ü3, Nd2O3, Pr20s, La2Ü3 und Yb2Ü3 oder Kombinationen derselben. The abbreviation RE2O3 stands for the sum of the rare earth oxides: SC2O3, Y2O3, La2Os, Ce2O3, Pr2Os, Nd2Ü3, Srri2O3, EU2O3, Gd2Os, Tb2Os, Dy2Os, HO2O3, Er2Os, Trri2O3, Yb2O3 and LU2O3 . Preferably, RE2O3 is selected from Y2O3, Gd2Ü3, Nd2O3, Pr2Os, La2Ü3 and Yb2Ü3 or combinations thereof.
Die in Tabelle 1 aufgeführten Materialien wurden unter Verwendung von in der Glasindustrie üblichen Rohstoffen bei Temperaturen von ca. 1350 °C bis 1650 °C erschmolzen und homogenisiert. Aus der Schmelze wurden Gussstücke gegossen und in einem Kühlofen bei den in der Tabelle angegebenen Kühltemperaturen entspannt und auf Raumtemperatur abgekühlt. Aus den Gussstücken wurden die Prüfmuster für die Keramisierungen präpariert. Alternativ wurde die Schmelze auf zwischen zwei rotierende Walzen gegossen, um Ribbons herzustellen, die anschließend keramisiert wurden. Für die Keramisierungen wurden ein- oder zweistufige Programme verwendet, die in Tabelle 1 angegeben sind. Bei zwei-stufigen Programmen werden die Ausgangsgläser von Raumtemperatur zunächst auf eine Keimbildungstemperatur oberhalb von Tg erhitzt und dort eine für die Keimbildung ausreichende Zeit lang gehalten. Anschließend werden die Proben auf die Keramisierungstemperatur erhitzt und dort ebenfalls gehalten. Bei einstufigen Programmen werden die Proben direkt auf die Kristallisationstemperatur erhitzt und dort gehalten. The materials listed in Table 1 were melted and homogenized using raw materials commonly used in the glass industry at temperatures of approximately 1350 °C to 1650 °C. Castings were made from the molten material and then annealed in a cooling oven at the temperatures specified in the table, allowing the material to cool to room temperature. Test samples for ceramic coating were then prepared from these castings. Alternatively, the molten material was poured between two rotating rollers to produce ribbons, which were subsequently ceramic coated. For the ceramization processes, one- or two-stage programs were used, as specified in Table 1. In two-stage programs, the starting glass samples are first heated from room temperature to a nucleation temperature above T<sub>g</sub> and held there for a sufficient time for nucleation. The samples are then heated to the ceramization temperature and held there as well. In one-stage programs, the samples are heated directly to the crystallization temperature and held there.
Haltezeiten für die (optionale) Keimbildung liegen zwischen 0 min bis 24 h, vorteilhaft bis 6 h, gefolgt von einem Keramisierungsschritt von 5 min bis 48 h, vorteilhaft 30 min bis 12 h. Haltezeiten können weiterhin durch langsame Heizraten ersetzt werden. Holding times for (optional) nucleation range from 0 min to 24 h, advantageously up to 6 h, followed by a ceramization step of 5 min to 48 h, advantageously 30 min to 12 h. Holding times can also be replaced by slow heating rates.
An den keramisierten Proben wurden mittels XRD die Kristallphasen bestimmt. Die in Tabelle 1 genannten Kristallphasen wurden mit Hilfe von Röntgenbeugungsmessungen an einem Panalytical X’Pert Pro Diffraktometer (Almelo, Niederlande) bestimmt. Als Röntgenstrahlung wurde eine über einen Ni-Filter erzeugte CuKa- Strahlung (X = 1.5060 A) verwendet. Die Standard-Röntgenbeugungsmessungen an Pulver- als auch Festkörperproben wurden unter einer Bragg-Brentano-Geometrie (0- 20) durchgeführt. Die Röntgenbeugungsdiagramme wurden zwischen 10° und 100° (20-Winkel) gemessen. Die Messung erfolgte an gemahlenem Probenmaterial. The crystal phases of the ceramicized samples were determined using X-ray diffraction (XRD). The crystal phases listed in Table 1 were identified by X-ray diffraction measurements on a Panalytical X’Pert Pro diffractometer (Almelo, Netherlands). CuKa radiation (X = 1.5060 A) generated via a Ni filter was used as the X-ray source. Standard X-ray diffraction measurements on both powder and solid samples were performed under a Bragg-Brentano geometry (0-20°). The X-ray diffraction patterns were measured between 10° and 100° (20° angles). The measurements were performed on ground sample material.
Bei den Kristallphasen steht Nsq für Nas+q(R)(M)40i2, Ng für NagRESieOis, N3 für NasRESisOg. In the crystal phases, Ns q stands for Nas+q(R)(M)40i2, Ng for NagRESieOis, N3 for NasRESisOg.
Es wurde unterschieden zwischen Hauptkristallphase und Nebenkristallphase, wobei die Hauptkristallphase als die Kristallphase definiert ist, deren Anteil bezogen auf alle Kristallphasen am größten ist. A distinction was made between the main crystal phase and the secondary crystal phase, with the main crystal phase being defined as the crystal phase whose proportion is the largest in relation to all crystal phases.
Bei den Beispielen 3-6, 9-11 sowie an den Vergleichbeispielen V5, V7-V9 wurde zusätzlich mit Hilfe einer Riedveld-Analyse der Anteil der Hauptkristallphase bezogen auch alle in der Glaskeramik vorhandenen Kristallphasen bestimmt. In examples 3-6, 9-11 and in the comparison examples V5, V7-V9, the proportion of the main crystal phase, as well as all crystal phases present in the glass ceramic, was additionally determined using a Riedveld analysis.
An Proben aus Beispielen 3-7 wurde zudem die Leitfähigkeit bei Raumtemperatur bestimmt. Dazu wird Probenkörper beidseitig mit einer Goldschicht besputtert und mit Hilfe der elektrochemischen Impedanzspektroskopie (EIS) bei Raumtemperatur vermessen. Die angegebene Gesamtleitfähigkeit setzt sich aus der Leitfähigkeit der ionenleitenden Kristallite („Kornleitfähigkeit“) und einem Korngrenzbeitrag, der eine geringere Leitfähigkeit aufweist, zusammen. In den Korngrenzenbeitrag gehen sowohl die (geringere) Leitfähigkeit einer amorphen Phase als auch bei Sinterkörpern Poren mit ein. Unter Leitfähigkeit oder Raumtemperaturleitfähigkeit wird im Rahmen dieser Erfindung, soweit nicht explizit anderes beschrieben, die Gesamtleitfähigkeit bei Raumtemperatur verstanden. The conductivity of samples from Examples 3-7 was also determined at room temperature. For this purpose, the sample is sputtered on both sides with a gold layer and measured at room temperature using electrochemical impedance spectroscopy (EIS). The total conductivity is measured. The specified total conductivity is composed of the conductivity of the ion-conducting crystallites ("grain conductivity") and a grain boundary contribution, which exhibits a lower conductivity. The grain boundary contribution includes both the (lower) conductivity of an amorphous phase and, in the case of sintered bodies, the pores. Unless explicitly stated otherwise, in the context of this invention, conductivity or room-temperature conductivity refers to the total conductivity at room temperature.
Die Abkürzung „n.b.“ steht für „nicht bestimmt“. The abbreviation "n.b." stands for "not determined".
Die erfindungsgemäßen Beispiele 1-11 zeigen alle die ionenleitende Phase Na5+q(R)(M)40i2 als Hauptkristallphase. Nebenphasen sind, soweit vorhanden nur in geringer Menge in den XRD-Messungen nachweisbar. Die gemessenen Leitfähigkeiten bei Raumtemperatur liegen zwischen 5 x 10’5 S/cm und 3,4 x 10’3 S/cm. Examples 1-11 according to the invention all show the ion-conducting phase Na⁵⁺ q(R)(M) ₄O₂ as the main crystal phase. Any secondary phases present are detectable only in small quantities in the XRD measurements. The measured conductivities at room temperature range between 5 x 10⁻⁵ S/cm and 3.4 x 10⁻³ S/cm.
Von der Zusammensetzung in Beispiel 7 wurden zudem Ribbons hergestellt, indem die flüssige Glasschmelze auf zwei gegeneinander rotierende Metallwalzen gegossen wurde. Die Ribbons wurden nach dem in Tabelle 1 angegebenen Temperaturprogramm keramisiert, dann zu Pulver mit einen Korngröße von dso ca. 1 pm gemahlen. Aus diesem Pulver wurden dann Presslinge hergestellt, die bei 900°C- 1000°C gesintert wurden. Die Leitfähigkeit der Presslinge lag bei allen Proben im Bereich von 10’3 S/cm, die Dichte >90 % der theoretischen Dichte. Ribbons were also produced from the composition in Example 7 by pouring the molten glass onto two counter-rotating metal rollers. The ribbons were ceramicized according to the temperature program specified in Table 1, then ground into a powder with a particle size of approximately 1 pm. This powder was then used to produce pellets, which were sintered at 900–1000°C. The conductivity of the pellets was in the range of 10⁻³ S/cm for all samples, and the density was >90% of the theoretical density.
Die Vergleichsbeispiele dienen zur Verdeutlichung einzelner Aspekte der Erfindung und werden in Tabelle 2 dargestellt. In Vergleichsbeispiel V1 sind keine Seltenen Erden vorhanden, es wird zwar eine zu Nas+q(R)(M)40i2 isostrukturelle Kristallphase gebildet (hier als Nsq(Fe) bezeichnet), bedingt durch die Anwesenheit der polyvalenten Eisen-Ionen ist jedoch mit einer geringen Reduktionsstabilität und einer erhöhten elektronischen Leitfähigkeit zu rechnen. Auch ist die Menge dieser Kristallphase nicht ausreichend für eine gute Leitfähigkeit. The comparative examples serve to illustrate individual aspects of the invention and are presented in Table 2. In comparative example V1, no rare earth elements are present; although a crystal phase isostructural to Nas+q(R)(M) 4 Oi2 is formed (here designated as Nsq(Fe)), the presence of polyvalent iron ions results in low reduction stability and increased electronic conductivity. Furthermore, the amount of this crystal phase is insufficient for good conductivity.
Vergleichsbeispiele V2-V4 zeigen die Bedeutung der Dotierstoffe P2O5, AI2O3 und B2O3, deren Summe nicht Null sein sollte. In allen Fällen bildet sich zwar die gewünschte Kristallphase als Hauptkristallphase, jedoch nicht in ausreichender Menge und es werden deutliche Mengen an Nebenphasen gebildet. Vergleichsbeispiel V5 verdeutlicht, dass das Verhältnis der Metallionen zu Nichtmetallionen bevorzugt kleiner als 0,28 sein sollte, da sonst, andere Kristallphasen wie die weniger gut leitfähige Phase NagGdSieOis entstehen. Comparative examples V2-V4 demonstrate the importance of the dopants P2O5, Al2O3, and B2O3, the sum of which should not be zero. In all cases, the desired crystal phase forms as the main crystal phase, but not in sufficient quantity, and significant amounts of secondary phases are formed. Comparative example V5 illustrates that the ratio of metal ions to non-metal ions should preferably be less than 0.28, otherwise other crystal phases such as the less conductive phase NagGdSieOis will be formed.
In Vergleichsbeispiel V6 liegt das Verhältnis der Komponenten von Na/R außerhalb des bevorzugten Bereichs. Auch das führt dazu, dass als Hauptkristallphase die Phase NagGdSieOis und nicht, wie gewünscht die Nas+q(R)(M)40i2 Phase vorliegt.In comparative example V6, the ratio of the Na/R components lies outside the preferred range. This also leads to the main crystal phase being the NagGdSieOis phase and not, as desired, the Nas+q(R)(M)40i2 phase.
Vergleichsbeispiel V7 weist ein zu hohes P/Si Verhältnis von mehr als 0,2 auf, was zur Entstehung von nachteiligem NasGdSisOg führt. Comparative example V7 has an excessively high P/Si ratio of more than 0.2, which leads to the formation of detrimental NasGdSisOg.
In den Beispielen V8 und V9 entsteht auf Grund des Kationenverhältnisses von Na/(Si+P-RE-Fe-AI) > 2 die weniger gut leitfähige Kristallphase Ng, entsprechend wird die erforderlichen Leitfähigkeit von >10-5 S/cm nicht erreicht. Durch eine andere Keramisierung (in der Regel verbunden mit längeren Haltezeiten) können diese Zusammensetzungen dennoch in eine Glaskeramik mit höheren Anteilen an N5q Kristallphase überführt werden, dass die Leitfähigkeit entsprechend noch gesteigert werden kann. In examples V8 and V9, the less conductive crystal phase Ng is formed due to the cation ratio of Na/(Si+P-RE-Fe-Al) > 2, and consequently, the required conductivity of > 10⁻⁵ S/cm is not achieved. However, by using a different ceramicization process (usually involving longer holding times), these compositions can be transformed into a glass-ceramic with higher proportions of the N₅q crystal phase, thus increasing the conductivity accordingly.
Tabelle 1: Ausführungsbeispiele Table 1: Examples of implementation
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 1 : Ausführungsbeispiele (Fortsetzung) Table 1: Examples of implementation (continued)
Tabelle 2: Vergleichsbeispiele (Fortsetzung) Table 2: Comparison examples (continued)
Tabelle 2: Vergleichsbeispiele (Fortsetzung) Table 2: Comparison examples (continued)
Tabelle 2: Vergleichsbeispiele (Fortsetzung) Table 2: Comparison examples (continued)
Die Erfindung wird nachfolgend anhand einer Figur beschrieben. The invention is described below with reference to a figure.
Fig. 1 zeigt in graphischer Darstellung die Natriumionen-Leitfähigkeit (Y-Achse. „Conductivity [S/cm]“) verschiedener Glaskeramik-Zusammensetzungen in Abhängigkeit ihrer jeweiligen N5-Volumenprozent in der Kristallphase (X-Achse, „N5Fig. 1 shows a graphical representation of the sodium ion conductivity (Y-axis, "Conductivity [S/cm]") of various glass-ceramic compositions as a function of their respective N5 volume percent in the crystal phase (X-axis, "N5").
[Vol.%]“). Wie zu sehen ist, wird für eine Leitfähigkeit von mindestens 10’5 S/cm ein N5-Volumenprozentanteil von 55 Vol% oder mehr benötigt, wobei bevorzugt ein N5- Volumenprozentanteil von mehr als 60 Vol% vorgesehen ist. [Vol.%]“). As can be seen, a conductivity of at least 10⁻⁵ S/cm is required. An N5 volume percentage of 55 vol% or more is required, preferably an N5 volume percentage of more than 60 vol% is provided.
Die im Graphen der Fig. 1 gezeigten Werte können der nachfolgenden Tabelle entnommen werden: The values shown in the graph of Fig. 1 can be found in the following table:
Claims
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| DE102024117401.3A DE102024117401A1 (en) | 2024-06-20 | 2024-06-20 | Sodium ion conductors, methods for their production and their use |
| EP24213982.2 | 2024-11-19 | ||
| EP24213982 | 2024-11-19 |
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