WO2025249451A1 - Multi-step type needleless syringe or needleless injection system, and driving method and control program thereof - Google Patents
Multi-step type needleless syringe or needleless injection system, and driving method and control program thereofInfo
- Publication number
- WO2025249451A1 WO2025249451A1 PCT/JP2025/019203 JP2025019203W WO2025249451A1 WO 2025249451 A1 WO2025249451 A1 WO 2025249451A1 JP 2025019203 W JP2025019203 W JP 2025019203W WO 2025249451 A1 WO2025249451 A1 WO 2025249451A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- piston
- needle
- elastic body
- actuator
- injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/30—Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules
Definitions
- the present invention relates to a needle-free syringe or needle-free injection system that uses the force of an elastic body such as a spring to eject an injection solution at high speed, allowing the injection solution to be injected subcutaneously or into the skin without the use of a needle. It provides a multi-step needle-free syringe or needle-free injection system that can repeatedly eject the injection solution from a single ampule in multiple doses.
- the present invention also provides a drive method and control program for a needle-free syringe or needle-free injection system that can repeatedly eject the injection solution from a single ampule in multiple doses.
- a needleless syringe is a medical device that can inject an injection solution into the subcutaneous or intracutaneous cavity without using a needle by ejecting the injection solution at high speed from a nozzle with a minute diameter.
- Needle-free syringes have the advantage of being less painful than syringes that use needles because they do not pierce the skin with a needle, and also of being able to prevent infections such as viruses and injuries caused by needlestick injuries.
- the most common driving principle for needle-free syringes is the elastic force of a spring, although other methods include gas pressure, electromagnetic force, and gunpowder.
- gas pressure and electromagnetic force methods have difficulty ejecting the injection liquid at high speed. Therefore, while small amounts of injection liquid can be injected into the skin (epidermis and dermis), they are unable to be injected subcutaneously (tissues deeper than the dermis).
- Gunpowder methods also have problems with adjusting the explosive force and safety.
- FIG. 8 is a diagram in which new reference numerals have been added to FIGS. 23 and 24 of Patent Document 1 in accordance with the reference numerals used in this application.
- FIG. 8(A) shows a state in which a spring in a conventional needleless syringe is compressed and charged
- FIG. 8(B) shows a state in which the compressed spring is released and the injection liquid is ejected.
- an ampoule 3A can be attached to the front of the needle-free syringe 1A.
- the ampoule 3A has a cylinder-like structure and contains an injection solution therein. By pushing a plunger 304A into the cylinder-like structure, the injection solution inside can be ejected.
- a piston 5A that can slide back and forth is housed inside the body of the needle-free syringe 1A, and a piston head 522A is provided at the front end of the piston 5A.
- a spring 6A that applies a forward force to the piston 5A is installed inside the needle-free syringe 1A. By manually moving the piston 5A backward, the spring 6A is compressed, as shown in FIG. 8(A).
- a trigger finger 1211A prevents the piston 5A from moving forward, and the spring 6A remains in a compressed, "energized” state.
- Trigger finger 1211A is provided at the front end of trigger 1210A, and push end 1212A provided at the rear end of trigger 1210A is raised by the force of another spring, which pushes down trigger finger 1211A using the principle of leverage, preventing piston 5A from moving forward.
- safety lock 1220A which can move back and forth, is pressed under push end 1212A to lock it.
- the safety lock 1220A is moved backward to release the lock, and the push end 1212A is pushed downward to lift the trigger finger 1211A using the principle of leverage, allowing the force of the spring 6A to freely drive the piston 5A forward.
- the piston head 522A presses the plunger 304A, and the injection liquid in the ampoule 3A can be injected at high speed from the minute-diameter discharge port 303A.
- Needle-free syringes that utilize the elastic force of a spring or other such material inject liquid by storing and releasing energy in an elastic body such as a spring. Therefore, it has been conventionally understood by those skilled in the art that continuous injections within a predetermined time are not possible, and that the amount of injection per injection cannot be set (paragraphs [0010] and [00011] of Patent Document 2). Therefore, the inventors of Patent Document 2 have succeeded in developing a needle-free injection system that utilizes gas pressure, making it possible to set the number of continuous injections, the time interval between continuous injections, the amount of injection per injection, etc. (paragraph [0001] of Patent Document 2).
- Patent Documents 3 to 5 disclose a needleless syringe that can inject a syringe in several divided doses by gradually releasing the energy of a charged spring in multiple steps, thereby pressing the plunger in multiple steps.
- Patent Documents 4 and 5 disclose needleless syringes capable of multiple injections by transmitting the driving force of a piston by the force of a deenergized spring to a plunger via a cylindrical stepped barrel (revolver) having multiple spiral staircase-like steps. Specifically, the lowest step of the stepped barrel (revolver) is initially placed in contact with the plunger, and the pressure of the piston, driven by the charging and discharging of the spring, is transmitted to the plunger via the stepped barrel (revolver), causing the plunger to move forward and perform the first injection. Next, the stepped barrel (revolver) is rotated so that the next step, located further forward, is placed in contact with the plunger.
- Patent Documents 3 to 5 As mentioned above, among needle-free syringes that utilize the elastic force of a spring or the like, attempts have been made to develop a multi-step needle-free syringe that injects the injection liquid from a single ampule in multiple steps (Patent Documents 3 to 5). However, the needle-free syringe described in Patent Document 3 injects the injection liquid by gradually releasing the energized spring in multiple steps. Therefore, although the spring is sufficiently compressed and the elastic stress is large when it is first released, repeated stepwise releases of the energization spring stretch and the elastic stress decreases, resulting in a weakening of the injection force and an inability to obtain a constant injection force.
- the needleless syringes described in Patent Documents 4 and 5 utilize a cylindrical stepped barrel (revolver) having multiple spiral staircase-like steps, and by rotating the stepped barrel (revolver) to change the position of the step that contacts the plunger, multiple injections are possible.
- the amount of injection per injection is determined by the steps of the stepped barrel (revolver)
- the amount of injection per injection and the injection pressure are physically fixed, and there is a problem in that the injection amount and injection pressure of the injection liquid cannot be adjusted.
- the needleless syringes described in Patent Documents 4 and 5 require manual simultaneous compression of the spring and rotation of the stepped barrel (revolver), which forces the force of the spring to be weak, making it difficult to deliver the medicinal liquid subcutaneously.
- the objective of this invention is to develop a multi-step needleless syringe with a new drive mechanism that can repeatedly inject the injection liquid from a single ampule in multiple doses, while maintaining a constant injection force even when injected repeatedly, allowing the injection volume and injection pressure to be adjusted, and further enabling automatic, continuous injection without manual operation.
- the inventors conducted extensive research and found that by using a piston connected to a piston base so that the relative forward and backward position of a piston rod equipped with a piston head with respect to the piston base can be changed, it is possible to arbitrarily adjust the stop position of the piston head that presses the plunger forward or backward.
- the inventors also found that by driving a piston head stop position adjustment unit that adjusts the stop position of the piston head and an elastic body energy storage unit that stores energy in the elastic body that presses the piston with actuators and controlling these actuators with a control unit, repeating the following: (a) energy storage of the elastic body by the elastic body energy storage unit, (b) forward position change of the piston head stop position adjustment unit with respect to the piston head, and (c) forward drive of the piston by deenergizing the elastic body, the plunger that pushes out the injection liquid in the ampule is advanced by the piston head in stages, and the injection liquid in a single ampule can be repeatedly injected in multiple divided doses.
- the present invention provides the following invention [1] of a needle-free syringe or needle-free injection system.
- a needle-free syringe or needle-free injection system comprising: a machine case main body to the front of which an ampoule having a plunger for pushing out an injection liquid therein; a piston provided on the machine case main body so as to be slidable back and forth; and an elastic body for applying a forward force to the piston, wherein the piston head of the piston presses the plunger by releasing the stored energy of the elastic body to drive the piston forward, thereby injecting the injection liquid in the ampoule, an elastic body energy storing unit that stores energy in the elastic body by moving the piston rearward; a first actuator that drives the elastic energy storage portion; a piston head stop position adjustment unit that adjusts a piston head stop position where the piston head stops when the stored energy of the elastic body is released to drive the piston forward; a second actuator that drives the piston head stop position adjustment unit; a control unit that controls the first actuator and the second actuator, the piston has a piston base to which a forward force is applied by the elastic body, and a piston rod having the piston
- the needle-free syringe or needle-free injection system of the present invention has a piston head stop position adjustment unit that can adjust the stop position of the piston head, so that the number of injections per ampoule or the amount of injection liquid per injection can be changed or set by adjusting the distance by which the piston head stop position is moved forward.
- the inventors have discovered that by providing a needle-free syringe or needle-free injection system with an interface that sets the number of injections per ampoule or the amount of injection liquid per injection, and controlling the actuator that drives the piston head stop position adjustment unit in accordance with the user's settings via that interface, the user can change or set the number of injections per ampoule or the amount of injection liquid per injection.
- the present invention provides the following invention [2] of a needle-free syringe or needle-free injection system.
- the device further has an interface for setting the number of injections per ampoule or the amount of injection solution per injection,
- the needle-free syringe or needle-free injection system of the present invention is characterized by using a piston rod that is connected to the piston base so that it can receive a forward force from the piston base and can change its forward/backward position relative to the piston base.
- the connection structure between the piston rod and the piston base is not particularly limited and can take various structures, as will be described later, but a structure in which the piston rod is connected by a male and female thread is the simplest and can be easily manufactured. That is, the present invention provides the following invention [3] of a needle-free syringe or needle-free injection system.
- the connecting structure of [3] above it is necessary to rotate the piston rod and the piston base relatively by the driving force of the actuator.
- the structure of the piston rod and the piston head stop position adjustment part be as shown in the following [4]. That is, the present invention provides the following invention [4] of a needle-free syringe or needle-free injection system.
- a spur gear having a plurality of teeth extending linearly in the front-rear direction is formed on the outer periphery of a part of the piston rod
- the piston head stop position adjustment unit has a cylindrical internal gear that is slidable back and forth relative to the spur gear and has a plurality of teeth on its inner circumference that extend linearly in the back and forth direction
- the elastic body energy storage unit of the needle-free syringe or needle-free injection system of the present invention is not particularly limited and can take various mechanisms.
- a cam mechanism such as the following [5] is preferred because it can easily convert the rotational driving force of the actuator into driving force in the forward and backward directions of the piston. That is, the present invention provides the following invention [5] of a needle-free syringe or needle-free injection system.
- the elastic energy storage unit has a cam that can convert the rotational motion of the first actuator into a forward-backward motion of the piston,
- the needle-free syringe or needle-free injection system according to any one of [1] to [4] above, characterized in that the cam is provided rotatably around an axis in the front-rear direction along which the piston slides, and the cam has a shape in which the thickness in the front-rear direction of the part where it abuts against the piston changes with the rotation of the cam, thereby converting the rotational movement of the first actuator into movement in the front-rear direction of the piston and storing energy in the elastic body.
- the present invention provides the following invention [6] of a needle-free syringe or needle-free injection system.
- the needle-free syringe or needle-free injection system of the present invention further includes a sensor that detects the front-rear position of the piston rod and a sensor that detects the front-rear position of the piston base, thereby making it possible to prevent excessive force from being applied to components such as the piston, elastic body, and ampoule, and to more accurately control the position of the piston head. That is, the present invention provides the following invention [7] of a needle-free syringe or needle-free injection system.
- needleless syringes have difficulty penetrating loose skin when injecting an injection solution, they can easily penetrate the skin and inject subcutaneously when injecting an injection solution into taut skin. Therefore, it is preferable to attach an attachment to the front end of the needleless syringe, press the attachment against the skin to taut the skin, and then inject the injection solution into the skin.
- pressing the attachment against the skin causes pressure pain, which is particularly problematic when performing needleless injections into facial skin for cosmetic medical purposes. Even molding the attachment out of a flexible material did not solve this problem. Therefore, the inventors developed a vacuum attachment that can taut the skin by adsorbing the skin to the attachment using negative pressure generated by suction, without forcing the skin against the attachment.
- the present invention provides the following invention [8] of a needle-free syringe or needle-free injection system.
- a vacuum attachment having a cylindrical shape with two open ends, one of which can be attached to the plunger or the front of the machine body to which the plunger is attached, and the other of which can be brought into contact with the skin;
- the needle-free syringe or needle-free injection system according to any one of [1] to [7] above, further comprising an aspirator that can bring the skin into close contact with the attachment by sucking air from within the vacuum attachment.
- the present invention also provides the following inventions [9] and [10], which are methods for driving a needle-free syringe or a needle-free injection system.
- a method for driving a needle-free syringe or a needle-free injection system that has a machine case main body to the front of which an ampoule having a plunger for pushing out an injection liquid therein can be attached, a piston provided on the machine case main body so as to be slidable back and forth, and an elastic body that applies a forward force to the piston, and that can inject the injection liquid in the ampoule by pressing the plunger with a piston head of the piston by releasing the stored energy of the elastic body to drive the piston forward,
- step B) The method for driving the needle-free syringe or needle-free injection system described in [9] above, characterized in that in step B), the distance by which the piston head stopping position is moved forward is controlled by controlling the drive amount of the second actuator in accordance with the number of injections of the injection liquid or the amount of injection liquid per injection set by the user.
- the present invention provides the following invention [11], which is a method for driving a needle-free syringe or a needle-free injection system. [11] The method for driving the needle-free syringe or needle-free injection system according to [9] or [10], characterized in that step A) and step B) are carried out simultaneously.
- a sensor is used to detect the position of the piston rod, and when it is detected that the position of the piston rod has moved forward beyond a predetermined position, the driving of the second actuator is stopped, thereby preventing excessive force from being applied to parts such as the piston and the ampule, and making it possible to more accurately control the position of the piston head. Furthermore, when A) the step of storing energy in the elastic body and B) the step of changing the piston head stop position to a forward position are performed simultaneously, if the piston rod advances faster than the speed at which the piston base retreats, the piston head will press the plunger, causing leakage of the injection liquid.
- the present invention provides the following invention [11], which is a method for driving a needle-free syringe or a needle-free injection system.
- [12] The method for driving a needle-free syringe or a needle-free injection system according to any one of [9] to [11] above, wherein in step B), a piston rod position sensor is used to detect the position of the piston rod in the forward/backward direction, and when it is detected that the position of the piston rod has moved forward beyond a predetermined position, driving of the second actuator is stopped.
- the present invention provides the following invention [13], which is a method for driving a needle-free syringe or a needle-free injection system. [13] The method for driving the needle-free syringe or needle-free injection system according to any one of [9] to [12] above, characterized in that steps A) to C) are performed immediately before the injection of the injection liquid.
- the present invention further provides a control program for a needle-free injector or needle-free injection system according to the following [14] to [17].
- a control program according to any one of [14] to [16], characterized in that it causes the control unit to execute the information processing of A') to C') immediately after receiving a firing instruction signal from a user via an interface.
- the needle-free syringe or needle-free injection system, and drive method and control program for the needle-free syringe or needle-free injection system of the present invention use an actuator to drive an elastic body energy storage unit that stores energy in the elastic body, and also use an actuator to drive a piston head stop position adjustment unit that adjusts the stop position of the piston head.
- the drive of these actuators is controlled by a control unit, and the elastic body energy storage unit repeatedly charges the elastic body, the piston head stop position adjustment unit changes the piston head stop position forward, and the piston is driven forward by releasing the elastic body. This has the effect of gradually pressing and advancing the plunger that pushes out the injection liquid in the ampule, making it possible to repeatedly inject the injection liquid in a single ampule in multiple doses.
- FIG. 1 is a schematic diagram showing the internal structure of a needle-free syringe according to a first embodiment of the present invention.
- FIG. 2A and 2B are cross-sectional views of the needle-free syringe of the first embodiment shown in Fig. 1.
- Fig. 2A shows a cross-sectional view taken along a plane including dashed line C1-C2 in Fig. 1
- Fig. 2B shows a cross-sectional view taken along a plane including dashed line C3-C4 in Fig. 1.
- 3A is a schematic diagram showing the state in which the cam and the piston follower are in contact with each other in the needle-free syringe of the first embodiment, and the change in the thickness of the cam.
- Fig. 1 is a schematic diagram showing the internal structure of a needle-free syringe according to a first embodiment of the present invention.
- FIG. 2A and 2B are cross-sectional views of the needle-free syringe of
- FIG. 3(A) is a schematic diagram showing the state in which the cam and the piston follower are in contact with each other, as viewed from the rear along the axis on which the piston in Fig. 1 slides.
- Fig. 3(B) is a graph showing the change in the thickness of the cam at the point where the cam and the piston follower are in contact with each other when the gearwheel rotates.
- 4A and 4B are schematic diagrams showing the operation of the internal structure of the needle-free syringe of the first embodiment when the piston head stop position is changed and the elastic body is released.
- Fig. 4(A) shows the state in which the piston head has moved forward from the state in Fig. 1.
- FIG. 4(B) shows the state in which the piston has stopped after being driven forward by releasing the elastic body (coil spring) from the state in Fig. 4(A).
- 5 is a flowchart showing information processing that an injection control program, which is part of the control program for the needle-free syringe of the first embodiment, causes an information processing device to execute.
- FIG. 2 is a schematic diagram showing a needle-free injection system according to a second embodiment of the present invention.
- Figure 7 is a schematic diagram showing the cross-sectional structure of the front end of a multi-step injector with a vacuum attachment attached, and how to use it.
- Figure 7(A) shows the state before the skin is attached to the vacuum attachment
- Figure 7(B) shows the state after the skin is attached to the vacuum attachment.
- 1 is a diagram illustrating the driving principle of a conventional needleless syringe that utilizes the elastic force of a spring or the like.
- Needle-free syringe or needle-free injection system 1-1 Overview of the needle-free syringe or needle-free injection system
- the needle-free syringe or needle-free injection system of the present invention is a needle-free syringe that utilizes the elastic force of an elastic body such as a spring, and uses a piston that is slidable back and forth, and an elastic body that applies a forward force to the piston. By releasing the stored energy of the elastic body to drive the piston forward, the piston head presses the plunger of the ampule, and the injection liquid inside the ampule is injected at high speed.
- an “elastic body” refers to a member that deforms when stress is applied and returns to its original shape when the stress is removed.
- the “elastic body” is not limited to, but examples of the elastic body that can be used include, but are not limited to, coil springs, leaf springs, compression springs, tension springs, rubber, etc.
- energy storage refers to the accumulation of elastic energy in an elastic body by continuously applying stress to the elastic body to cause deformation
- “energy release” refers to the conversion of accumulated elastic energy into kinetic energy by releasing the stress and returning the deformed elastic body to its original shape.
- the ampoule used in the needle-free syringe or needle-free injection system of the present invention can be attached to the front of the needle-free syringe housing.
- An ampoule typically has a cylinder that contains an injection solution, a minute-diameter nozzle at the front end of the cylinder, and a plunger that can be inserted into the cylinder and pushes out the injection solution inside. Since the injection solution to be injected into the body must be sterile, an ampoule is used by filling a sterilized injection solution into a sterilized ampoule, or an ampoule pre-filled with an injection solution is purchased and used.
- the used ampoule is usually disposable, and repeated injections can be performed by removing the ampoule attached to the front of the needle-free syringe housing and replacing it with a new ampoule.
- the ampoule may be a separate component from the needle-free syringe of the present invention, and the needle-free syringe of the present invention may be sold with the ampoule removed.
- the ampoule may be reused repeatedly.
- the injection solution in the ampoule can be repeatedly ejected and injected, allowing the ampoule to be used continuously without replacing it.
- the needle-free syringe or needle-free injection system of the present invention is characterized by including, in addition to a machine casing main body to the front of which an ampoule can be attached, a piston provided on the machine casing main body so as to be slidable back and forth, and an elastic body that applies a forward force to the piston, an elastic body storage unit that stores energy in the elastic body by moving the piston rearward, a first actuator that drives the elastic body storage unit, a piston head stop position adjustment unit that adjusts the position at which the piston head stops when the stored elastic body is released to drive the piston forward, a second actuator that drives the piston head stop position adjustment unit, and a control unit that controls the first actuator and the second actuator.
- the needle-free syringe or needle-free injection system of the present invention may further have a configuration other than that described above.
- the above configuration may be divided among multiple devices, in which case it becomes a needle-free injection system.
- the control unit may be a control device separate from the needle-free syringe main body, and the needle-free injection system may be one in which the needle-free syringe main body and the control device are connected by wire or wireless communication.
- the “elastic body energy storage unit” provided in the needle-free syringe or needle-free injection system of the present invention is not particularly limited, and any mechanism may be used as long as it is capable of moving the piston rearward using the driving force of the actuator. Because the elastic body applies a forward force to the piston, moving the piston rearward causes the elastic body to deform (compress or expand in the case of a coil spring), thereby storing elastic energy.
- "forward” means the direction in which the piston presses the plunger of the ampule on the axis along which the piston slides back and forth.
- the mechanism that can move the piston backward using the driving force of the actuator can be, for example, a mechanism that can convert the rotational motion of the actuator into linear motion, such as, but not limited to, a cam mechanism, a ball screw mechanism, a timing belt mechanism, a rack and pinion mechanism, etc.
- the "elastic body energy storage unit" included in the needle-free syringe or needle-free injection system of the present invention can be given the function of releasing the force moving the piston backward, thereby releasing the energy of the elastic body.
- a mechanism separate from the “elastic body energy storage unit” can be used to hold the piston in position after it has moved backward, and then release the force to release the energy of the elastic body.
- Such a mechanism could include, but is not limited to, a trigger or safety lock mechanism such as that disclosed in Patent Document 1.
- the piston that has moved backward is held by a trigger or safety lock mechanism, there is a risk that the trigger may be activated unexpectedly due to a malfunction, causing the injection liquid to be ejected, resulting in injury to the human body. Therefore, in the needle-free syringe or needle-free injection system of the present invention, it is preferable that, immediately after the user performs the injection operation, the elastic body energy storage unit move the piston backward, and then release the force to release the energy, successively within a short period of time.
- the "piston head stop position adjustment unit" provided in the needle-free syringe or needle-free injection system of the present invention is a mechanism that adjusts the position at which the piston head stops when the stored elastic body is released to drive the piston forward (referred to as the “piston head stop position” in this invention).
- the piston head stop position When the piston head presses the plunger to inject the injection liquid from the ampule, the plunger is pushed up to the position at which the piston head stops, injecting the injection liquid. Therefore, by adjusting the piston head stop position, it is possible to adjust the amount of injection liquid to be injected.
- the piston head stop position can be adjusted by using a piston with the following mechanism.
- the piston used in the needle-free syringe or needle-free injection system of the present invention has a piston base to which a forward force is applied by an elastic body, and a piston rod equipped with a piston head.
- the piston rod is connected so as to be able to receive a forward force from the piston base, so that the forward force received by the piston base from the elastic body can be transmitted to the piston rod, and the piston head equipped on the piston rod can press the plunger.
- the piston rod is connected to the piston base so that its forward/backward position relative to the piston base can be changed, it is possible to adjust the stop position of the piston head.
- the method of connecting the piston rod and piston base is not particularly limited, and examples that can be used include, but are not limited to, a method of connecting using a male and female thread structure, or a method of connecting using a hydraulic cylinder structure.
- the "actuator" included in the needle-free syringe or needle-free injection system of the present invention is not particularly limited, and any component or device capable of generating a driving force can be used as the actuator.
- actuators that can be used include, but are not limited to, servo motors, stepping motors, linear motors, hydraulic actuators, pneumatic actuators, ultrasonic motors, etc.
- the elastic body storage unit is driven by the first actuator
- the piston head stop position adjustment unit is driven by the second actuator, but if a mechanism is used in which a single actuator can transmit driving force to both the elastic body storage unit and the piston head stop position adjustment unit, the first actuator and the second actuator may be the same actuator.
- the elastic body is charged by the elastic body charging unit and the piston head stop position is controlled by the piston head stop position adjustment unit.
- manually repeatedly driving the elastic body charging unit places a heavy burden on the user.
- the needle-free syringe or needle-free injection system of the present invention essentially comprises a first actuator that drives the elastic body energy storage unit, a second actuator that drives the piston head stop position adjustment unit, and a control unit that controls these, and these repeatedly charge the elastic body by the elastic body energy storage unit, change the piston head stop position forward by the piston head stop position adjustment unit, and drive the piston forward by releasing the elastic body.
- FIG. 1 is a schematic diagram showing the internal structure of a needleless syringe according to a first embodiment of the present invention.
- the needle-free syringe 1 of the present invention has a structure in which a machine casing main body 2 serves as the housing of the device, and various parts are attached inside the machine casing main body 2, such as a piston 5, an elastic body (coil spring) 6, an elastic body energy storage unit 7, a first actuator (motor) 8, a piston head stop position adjustment unit 9, a second actuator (motor) 10, and a control unit 11.
- An ampoule 3 can be attached to the front of the machine casing main body 2.
- the machine frame main body 2 has a generally cylindrical shape overall, and has a plurality of steps at the front, giving it a shape similar to a plurality of stacked cylinders of different diameters.
- the machine frame main body serves as the housing, but the present invention is not limited to this form and may be any machine frame main body as long as it can accommodate an ampoule at the front and has a piston attached thereto so as to be able to slide back and forth.
- the front of the machine casing main body 2 is configured to allow attachment of an ampoule 3.
- the ampoule 3 is a disposable consumable item separate from the needleless syringe 1, and users purchase the ampoule 3 sealed in a sterilized package and use it by attaching it to the opening at the front of the machine casing main body 2.
- the ampoule 3 has a cylindrical cylinder 302 that contains an injection solution 301, and a discharge nozzle 303 with a small diameter is provided at its front end.
- a plunger 304 is inserted into the cylinder 302, and by pushing the plunger 304 in, the injection solution 301 contained inside the cylinder 302 can be ejected from the discharge nozzle 303.
- a male thread 305 is formed at the rear of the cylinder 302, and is shaped to fit into the female thread 201 formed in the front opening of the machine casing main body 2.
- the ampoule 3 can be attached to the front opening of the machine casing main body 2 by fitting the male thread and the female thread together.
- the ampoule 3 is provided with an annular stopper 306.
- the stopper 306 When the male thread 305 of the cylinder 302 is turned into the female thread 201, the stopper 306 abuts against the front of the machine casing main body 2.
- the stopper 306 When the cylinder 302 is turned with even greater force, the stopper 306 generates an elastic force, increasing the frictional force and preventing the male thread 305 from rotating relative to the female thread 201. This prevents the ampoule 3 from loosening and also prevents the ampoule 3 from flying out due to the driving force of the piston.
- a cylindrical piston syringe 4 is attached to the machine casing main body 2, and a piston 5 is provided inside the piston syringe 4 so as to be able to slide back and forth.
- the piston 5 consists of a piston base 510 and a piston rod 520.
- the piston base 510 has a cylindrical shape with its outer circumferential surface in contact with the inner circumferential surface of the piston syringe 4, and can slide back and forth inside the piston syringe 4.
- a groove in the front-rear direction (not shown) is provided on the inner circumferential surface of the piston syringe 4 as a piston guide, and a protrusion provided on the outer circumferential surface of the piston base 510 slides along the piston guide, preventing the piston base 510 from rotating.
- a protruding piston follower 511 is provided on the piston base 510, and the piston follower 511 can receive a forward force from the elastic body (coil spring) 6.
- the piston follower 511 can also receive a rearward force from the cam 750 of the elastic body energy storage unit 7, which moves the piston base 510 rearward.
- a plurality of washers 512 can be attached to the piston base 510 adjacent to the piston follower 511, and the injection force (injection pressure) can be adjusted by changing the length of the elastic body (coil spring) 6 when the piston base is moved rearward.
- the elastic body (coil spring) 6 is compressed between the washers 512 and the machine casing main body 2, so when the piston base is moved rearward a certain distance, the more washers 512 there are, the more the elastic body (coil spring) 6 is compressed and the shorter its length becomes, and therefore, a larger amount of elastic energy can be stored, and the injection force (injection pressure) can be increased.
- the piston base 510 and the piston rod 520 are connected to each other by threading a female thread 513 of the piston base 510 into a male thread 521 of the piston rod 520.
- the piston rod 520 can receive a forward force from the piston base 510, which receives force from the elastic body (coil spring) 6.
- a piston head 522 is provided at the front end of the piston rod 520, the forward force applied by the elastic body (coil spring) 6 is also transmitted to the piston head 522.
- the "forward direction" is indicated by the direction of the arrow.
- the piston base 510 and the piston rod 520 are connected to each other by a structure of the female thread 513 and the male thread 521, so that the relative positions of the piston base 510 and the piston rod 520 can be changed forward and backward by rotating them relative to each other, thereby adjusting the position of the piston head 522 forward and backward.
- the piston base 510 is provided with a piston guide (not shown) to prevent the piston base 510 from rotating, while the piston rod 520 can rotate by the driving force of the second actuator (motor) 10.
- the present invention is not limited to this configuration, and a structure in which the piston rod does not rotate and the piston base rotates instead may be used.
- the present invention may have any structure as long as the piston rod can receive a forward force from the piston base and is connected to the piston base so that its forward/backward position relative to the piston base can be changed.
- the needle-free syringe 1 of the present invention is provided with the elastic body energy storage unit 7, and the cam 750 of the elastic body energy storage unit 7 presses the piston follower 511 to move the piston base 510 rearward, compressing and storing the elastic body (coil spring) 6.
- the elastic energy storage unit 7 includes a rod 710 , a ball bearing 720 , a gear wheel 730 , a base 740 and a cam 750 .
- the rod 710 is a cylindrical part that serves as the axis of rotation for rotating the gear wheel 730.
- the rod 710 is hollow, allowing the piston rod 520 to move freely back and forth within the hollow space.
- the rod 710 is inserted into a cylindrical ball bearing 720 and contacts the inner surface of the ball bearing 720 via balls, allowing for smooth rotation.
- the gear wheel 730 is connected to the rod 710, and the gear wheel 730 rotates around the rod 710 as its axis of rotation.
- the rod 710 and the gear wheel 730 rotate around the axis of the front-rear direction along which the piston slides.
- the ball bearing 720 contacts the gear wheel 730 via balls, allowing the gear wheel 730 to rotate smoothly without being subjected to large frictional forces.
- the gear wheel 730 is provided with an annular base 740, and a cam 750 is provided on the surface of the base 740. As a result, the cam 750 also rotates around the axis of the front-rear direction.
- the large gear 730 can rotate by receiving the driving force of the first actuator (motor) 8. That is, the rotational driving force of the first actuator (motor) 8 is transmitted to the large gear 730 by a gear 810 provided on the shaft 820 of the first actuator (motor) 8.
- FIG. 2(A) a cross-sectional view taken along the plane including the dashed line C1-C2 in FIG. 1 is shown in FIG. 2(A).
- rod 710 is cylindrical and has a space inside that allows free movement of piston rod 520.
- a large gear 730 is connected to rod 710, and a large number of teeth 731 are provided on the outer periphery of large gear 730.
- a gear 810 for rotating the large gear 730 is installed on the upper part of the large gear 730, and rotates around a shaft 820 by the driving force of the first actuator (motor) 8.
- a large number of teeth 811 are provided on the outer periphery of the gear 810.
- gear 810 rotates clockwise, at the portion where gear 810 and large gear 730 mesh, teeth 811 of gear 810 moving leftward press teeth 731 of large gear 730 leftward, causing large gear 730 to rotate counterclockwise. Conversely, when gear 810 rotates counterclockwise, large gear 730 rotates clockwise.
- the drive of first actuator (motor) 8 is controlled by control unit 11, making it possible to freely control the rotation of large gear 730.
- the large gear 730 and the gear 810 are housed inside the cylindrical machine casing main body 2, which can prevent accidents such as being caught between the gears.
- the lower part of the machine casing main body 2 has a flat shape, allowing the needle-free syringe 1 to be placed stably on a workbench, etc.
- the machine casing main body 2 has two left and right parts joined together by fastening screws (not shown), and internal parts can be replaced or repaired by removing the fastening screws.
- the cam 750 shown in FIG. 1 is a mechanism that can convert the rotational movement of the large gear 730 into the back-and-forth movement of the piston. As shown in FIG. 1 , cam 750 abuts against piston follower 511 of piston base 510. Cam 750 has a semicircular, three-dimensional shape with thickness varying depending on the location. Because piston follower 511 abuts against cam 750 via a ball, cam 750 can rotate smoothly. Because piston base 510 is prevented from rotating by a piston guide (not shown), the point where cam 750 abuts against piston follower 511 moves on cam 750. As cam 750 rotates, the thickness of cam 750 in the front-to-rear direction at the point where it abuts against piston follower 511 changes, so that rotational motion can be converted into front-to-rear motion.
- FIG. 3 shows the state in which the cam 750 and the piston follower 511 are in contact with each other, and the change in the thickness of the cam.
- 3A is a schematic diagram showing the state in which the cam 750 and the piston follower 511 are in contact with each other, as viewed from behind along the axis along which the piston in FIG. 1 slides.
- a circular base 740 is provided on the large gear 730, and a cam 750 is provided on the surface of the base 740.
- the cam 750 has a semicircular, three-dimensional shape with a variable thickness, and a pair of cams 750 of the same shape are formed on the base 740 at 180° angle from each other.
- a pair of piston followers 511 provided at the tip of the piston base 510 each abut against a cam 750, and the piston followers 511 are pressed against the cam 750 by an elastic body (coil spring) 6. Therefore, the piston base 510 moves back and forth depending on the thickness of the cam at the point where the cam 750 and the piston followers 511 abut.
- the piston rod 520 connected to the piston base 510 also moves back and forth.
- There are two points where the cam 750 and the piston follower 511 come into contact but since the two cams 750 have the same three-dimensional shape, the thickness of the cam 750 at the points where the cam 750 and the piston follower 511 come into contact is the same at both points.
- the thickness of the cam 750 at the point where the cam 750 and the piston follower 511 contact each other varies with the rotation of the gear wheel 730.
- the angle by which the gear wheel 730 has rotated is indicated by the symbol ⁇ .
- FIG. 3B is a graph showing the change in thickness of the cam 750 at the point where the cam 750 and the piston follower 511 come into contact when the large gear 730 rotates.
- the rotation angle ⁇ of the gear 730 is 0°
- the thickness of the cam 750 is 0, and the piston follower 511 abuts against the base 740.
- the piston follower 511 first abuts against the cam 750, and as the rotation angle increases further, the thickness of the cam 750 at the point where the cam 750 and the piston follower 511 abut increases.
- the rotation angle ⁇ becomes 150° the thickness of the cam 750 reaches its maximum value, G.
- Figure 3(A) shows the state when the rotation angle ⁇ of the gear 730 is 150°. As the thickness of the cam increases in this way, the piston base 510 moves rearward, compressing the elastic body (coil spring) 6 and allowing the elastic body energy storage section 7 to store energy in the elastic body.
- cam 750 has a stepped shape, and piston follower 511 suddenly drops from this step, receives a force that causes elastic body (coil spring) 6 to return to its original shape, accelerates, and is driven forward at high speed, before stopping when it reaches base 740.
- elastic body energy storage unit 7 can also release energy from elastic body (coil spring) 6, thereby allowing piston 5 to be driven forward at high speed.
- the elastic body energy storage unit 7 included in the needle-free syringe 1 of the first embodiment is a cam mechanism that can convert the rotational motion of the first actuator (motor) 8 into forward and backward motion of the piston, and by continuing the rotational motion, the elastic body (coil spring) 6 can be continuously charged and released.
- Piston head stop position adjustment unit As shown in Fig. 1, the needle-free syringe 1 of the present invention is equipped with a piston head stop position adjustment unit 9, which rotates the piston rod 520 using the driving force of the second actuator (motor) 10 to change the relative position of the piston rod 520 with respect to the piston base 510 back and forth, thereby adjusting the piston head stop position.
- the piston head stop position adjustment unit 9 is a mechanism including an internal gear 910 and a ball bearing 920.
- the internal gear 910 is cylindrical and has multiple teeth 911 that extend linearly in the front-to-rear direction and are provided facing inward to form an internal gear.
- the rear end of the piston rod 520 has multiple teeth 523 that extend linearly in the front-to-rear direction and are provided facing outward to form a spur gear that meshes with the teeth 911 of the internal gear 910.
- the internal gear 910 is inserted into the ball bearing 920 to enable smooth rotation, and is further connected to the shaft 1001 of the second actuator 10 so that it can rotate using the driving force of the second actuator 10.
- the rotational driving force of the second actuator (motor) 10 can be transmitted to the spur gear of the piston rod 520 via the internal gear 910, thereby rotating the piston rod 520.
- the drive of the second actuator (motor) 10 is controlled by the control unit 11, and the rotation of the internal gear 910 can be freely controlled in either direction.
- FIG. 2(B) a cross-sectional view taken along the plane including the dashed line C3-C4 in FIG. 1 is shown in FIG. 2(B).
- the internal gear 910 has a cylindrical shape and houses the piston rod 520 therein.
- a plurality of teeth 911 are provided on the inside of the internal gear 910, and are configured to mesh with teeth 523 provided on the outside of the piston rod 520. Therefore, when the internal gear 910 is rotated clockwise by the second actuator (motor) 10, the piston rod 520 also rotates clockwise. Conversely, when the internal gear 910 is rotated counterclockwise, the piston rod 520 also rotates counterclockwise.
- the teeth 911 of the internal gear 910 and the teeth 523 of the piston rod 520 both have tooth traces that extend linearly in the front-to-rear direction, so that the piston rod 520 can slide back and forth relative to the internal gear 910 .
- the male thread 521 provided on the piston rod 520 is cut to be a right-handed thread, so when the internal gear 910 is rotated clockwise, the piston rod 520 also rotates clockwise and moves forward relative to the piston base 510. Conversely, when the internal gear 910 is rotated counterclockwise, the piston rod 520 also rotates counterclockwise and moves backward relative to the piston base 510.
- the male thread 521 is cut to be a right-handed thread, but in the needle-free syringe of the present invention, it may be cut to be a left-handed thread. In this case, when the piston rod 520 is rotated counterclockwise, it moves forward relative to the piston base 510, and when it is rotated clockwise, it moves backward.
- FIG. 1 shows a state in which the piston base 510 has moved rearward by the cam 750, storing energy in the elastic body (coil spring) 6, and
- FIG. 3B shows a state in which the rotation angle ⁇ of the gear wheel 730 is 150°. If the gear wheel 730 is further rotated and the rotation angle ⁇ exceeds 165°, as described above, the piston follower 511 suddenly drops from the step of the cam 750, releasing the energy of the elastic body (coil spring) 6, and the piston 5 is driven forward at high speed, after which it stops when the piston follower 511 reaches the base 740. The position of the piston head 522 at this point of stop is the "piston head stop position.” In the case of FIG.
- the distance (gap) between the piston head 522 and the plunger 304 is G, but the height of the cam 750 is also G. Therefore, even if the elastic body (coil spring) 6 is released, the piston head stops at the end position of the plunger 304, and the piston head 522 cannot press the plunger 304.
- the piston head stop position adjustment unit 9 controls the second actuator (motor) 10 to rotate the internal gear 910 clockwise a predetermined amount (a predetermined number of rotations) and move the piston rod 520 forward by a distance x. This allows the piston head stop position to be changed to a position moved forward by the distance x compared to the case of Fig. 1.
- the position of the piston head 522 is measured in real time by a piston rod position sensor 1301 connected to the control unit 11 via an electric communication line (not shown) by detecting the approach of the piston head 522.
- the control unit 11 measures that the piston head 522 has moved forward beyond a predetermined position, it immediately stops driving the second actuator (motor) 10 to stop the movement of the piston rod 520. This prevents the piston rod 520 from moving forward beyond the distance x, thereby injecting an excessive amount of liquid, and also prevents an accident in which the piston rod 520 moves too far forward and the piston head 522 jumps out forward during injection, damaging the ampoule 3 or the front end of the machine housing main body 2.
- FIG. 4 shows the operation of the internal structure of the needle-free syringe 1 when the piston head stop position is changed and the elastic body is released.
- FIG. 4A shows a state in which the piston head has moved forward from the state shown in FIG. 1 .
- the piston head 522 has moved forward by a distance x, and the distance (gap) between the piston head 522 and the plunger 304 has changed from G to G-x.
- the position of the piston base 510 has not changed, and the relative position of the piston rod 520 with respect to the piston base 510 has moved forward by a distance x. Because FIG.
- FIG. 4A shows a state before the elastic body (coil spring) 6 is released
- the position of the piston head 522 shown in FIG. 4A is not the “piston head stop position" according to the present invention.
- the piston head 522 has moved forward by a distance x
- the position at which the piston head stops when the elastic body (coil spring) 6 is released and the piston is driven forward has also moved forward by a distance x.
- FIG. 4B shows a state in which the piston 5 has stopped after being driven forward by releasing the elastic body (coil spring) 6 from the state shown in FIG. 4A.
- the thickness of the cam at the point where the piston follower 511 abuts disappears, and the piston follower 511 abuts against the base 740. This corresponds to the state in FIG. 3(B) where the rotation angle ⁇ of the gear wheel 730 is 180°.
- the needle-free syringe 1 is equipped with a piston base position sensor 1302 connected to the control unit 11 via an electrical communication line (not shown).
- the piston base position sensor 1302 measures the position of the piston follower 511 in real time by detecting the approach of the piston follower 511. Then, when it measures that the piston base 510 has moved forward to a position where the piston follower 511 abuts the base 740, the control unit 11 immediately stops driving the first actuator (motor) 8. This makes it possible to stop the rotation of the large gear 730 at the correct position after injection is completed, and also prevents the accident of an unintended next injection.
- the gap distance in Figure 4(A) is G-x, but the piston head 522 moves forward by the cam thickness G and stops, so that the plunger 304 can be pushed in by a distance x, as shown in Figure 4(B). Therefore, by controlling the distance x by which the piston head 522 is moved forward by the control unit 11, the amount of injection liquid per injection (x x cross-sectional area of the injection liquid 301 in the ampule 3) can be controlled. Furthermore, by determining the amount of injection liquid per injection, the number of times that the injection liquid 301 in a single ampule 3 can be injected (the length of the injection liquid 301 in the ampule 3 in the front-to-rear direction/x) is also determined.
- the elastic body (coil spring) 6 which was compressed as shown in Figure 4(A) due to the energy storage of the elastic body, returns to its original state and becomes longer as shown in Figure 4(B) when the elastic body is released.
- the piston follower 511 is stopped in contact with the base 740, so the piston 5 does not move forward any further, and the plunger 304 is not pushed any further by the piston head 522. Therefore, after a single injection of the injection liquid has been completed, the needle-free syringe 1 can be safely placed on standby without the risk of accidental injection by maintaining the state shown in Figure 4(B).
- the second injection can be performed by successively performing in a short time the step of energizing the elastic body as shown in Fig. 1, the step of changing the piston head stop position as shown in Fig. 4(A), and the step of deenergizing the elastic body as shown in Fig. 4(B).
- each step is performed with the position of the piston head 522 further moved forward by x compared to Fig. 1 and Figs. 4(A) and (B).
- the third and subsequent injections can also be performed using this series of steps. By repeating this series of steps multiple times, it is possible to repeatedly inject the injection liquid in a single ampoule in multiple doses.
- the second actuator (motor) 10 is driven in the reverse direction to rotate the internal gear 910 counterclockwise a predetermined amount (a predetermined number of rotations), and the piston rod 520 moves backward and returns to its initial position. Thereafter, the empty ampoule 3 is removed and a new ampoule 3 filled with the injection liquid 301 is attached, making it possible to inject the injection liquid again.
- the control unit 11 When moving the piston rod 520 rearward to return it to its initial position, the position of the piston rod 520 is measured in real time by the piston rod position sensor 1301, and when it is determined that the piston rod 520 has moved rearward from its initial position, the control unit 11 immediately stops driving the second actuator (motor) 10 to stop the rearward movement of the piston rod 520. This prevents an accident in which the piston rod 520 moves too far rearward and the rear end of the piston rod 520 collides with the bottom of the internal gear 910 when storing energy in the elastic body (coil spring) 6, resulting in damage to parts.
- the needle-free syringe 1 of the first embodiment includes a control unit 11, which controls the driving of the first actuator (motor) 8 and the second actuator (motor) 10. From the control unit 11 to the first actuator (motor) 8, power and a command signal for controlling the actuator are supplied via a cable 1101. Similarly, from the control unit 11 to the second actuator (motor) 10, power and a command signal for controlling the actuator are supplied via a cable 1102. Power is supplied to the control unit 11 from the outside via a power cable 14, and the control unit 11 uses the power from the outside to process information and supply power to the first actuator (motor) 8 and the second actuator (motor) 10.
- the first actuator (motor) 8 and the second actuator (motor) 10 each include a drive circuit, a control circuit, and a rotation speed detector (not shown). Based on a command signal supplied from the control unit 11 and a detection signal measured by the rotation speed detector, the control circuit calculates the voltage required to change the current motor rotation speed per unit time, as determined by the detection signal, to the rotation speed per unit time specified by the command signal, thereby generating a drive voltage signal and supplying it to the drive circuit. Based on the drive voltage signal received from the control circuit, the drive circuit applies voltage to the actuator to drive the actuator.
- the control unit 11 generates a command signal using an information processing device (not shown). The information processing device performs predetermined information processing according to commands of a control program stored in a storage device (not shown), and generates the command signal.
- the control unit 11 supplies command signals to the first actuator (motor) 8 and the second actuator 10 to control the drive of these actuators, but the needle-free syringe or needle-free injection system, and drive method and control program of the present invention are not limited to this aspect, and for example, the drive of the actuators may be controlled by supplying a voltage-controlled current from the control unit 11 to the actuators.
- the command signals are generated by the information processing device and control program possessed by the control unit 11, but the needle-free syringe or needle-free injection system and drive method of the present invention are not limited to this aspect, and for example, the actuators may be controlled by only a control circuit and drive circuit, without using an information processing device or control program.
- the control unit 11 is provided with an ejection button 1201 and an ejection liquid amount changeover switch 1202 as an interface that allows the user to operate and set the needle-free syringe 1.
- the control unit 11 receives the signal and drives the first actuator (motor) 8 and the second actuator (motor) 10 to perform the following steps 1A) to 1C) consecutively in a short period of time.
- the user can then repeatedly inject the injection liquid from a single ampule by pressing the injection button 1201 multiple times, thereby enabling the injection liquid to be injected in multiple separate doses. Also, if the user presses the injection button 1201 multiple times in succession each time the injection liquid is to be injected, the user can easily and automatically shoot the injection liquid in rapid succession using the driving force of the actuator, without having to repeatedly compress the elastic body (coil spring) 6 manually (by hand).
- the control unit 11 can simultaneously execute the above-mentioned steps 1A) and 1B) upon receiving a signal that the user has pressed the injection button 1201. This can shorten the injection time.
- the piston base 510 is moved rearward, while in step 1B), the piston head stop position adjustment unit 8 moves the position of the piston rod 520 forward relative to the piston base 510. Therefore, if the speed at which the piston rod 520 moves forward relative to the piston base 510 in step 1B) is made faster than the speed at which the piston base 510 moves rearward in step 1A, when steps 1A) and 1B) are performed simultaneously, the piston head 522 moves forward and presses the plunger 304, which may cause the injection solution 301 to leak before injection.
- control unit 11 drives the first actuator (motor) 8 and the second actuator (motor) 10 so that the speed at which the piston rod 520 moves forward relative to the piston base 510 in step 1B) is slower than the speed at which the piston base 510 moves backward in step 1A).
- the position of the piston rod 520 may be measured in real time by the piston rod position sensor 1301, and when it is determined that the piston rod 520 has moved forward from a predetermined position, the control unit 11 may immediately stop driving the second actuator 10.
- the number of times that the injection liquid can be injected is four, which is half the number of times compared to when the amount of injection liquid per injection is set to "0.05 ml".
- Control Program In the control unit 11 provided in the needle-free syringe 1 of the first embodiment, as explained in the section " 1-2-5. Control Unit ", the information processing device performs predetermined information processing in response to commands from the control program and generates a command signal. Specifically, the control program causes the information processing device to execute information processing including the following steps 1A') to 1C') as essential steps.
- 1A' A step of generating a command signal to drive the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to store energy in the elastic body (coil spring) 6; 1B') generating a command signal to drive the second actuator (motor) 10 by a predetermined amount (predetermined number of rotations) to change the piston head stop position to a predetermined distance x in the forward direction; 1C') A step of generating a command signal to drive the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to release the elastic body (coil spring) 6;
- the control program in the first embodiment includes an injection control program that controls the operation of injecting an injection solution in response to the user's operation of an injection button. More specifically, this injection control program causes an information processing device to execute the information processing shown in the flowchart of FIG. As shown in Fig. 5, the flow of information processing by the injection control program in the first embodiment begins with "Start.” When the power cable 14 of the needle-free syringe 1 shown in Fig. 1 is inserted into a power outlet (not shown) and a start button (not shown) is pressed, the information processing device provided in the control unit 11 starts up and starts information processing by the injection control program.
- Step S01 is a step of performing information processing to detect a user's operation of the ejection button 1201.
- the process waits by repeating detection, and if a signal indicating that the ejection button 1201 has been pressed is received (in the case of "Yes"), the process proceeds to the next step S02A.
- Step S02A is an essential step corresponding to the above-mentioned step 1A'), and is a step for performing information processing to generate a command signal for driving the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to store energy in the elastic body (coil spring) 6.
- the predetermined amount (predetermined number of rotations) for driving the first actuator (motor) 8 is the number of rotations of gear 810 required to rotate large gear 731 shown in Fig. 2A by 180°.
- the command signal is a signal that commands the number of rotations of the motor per unit time, and by generating this command signal for a predetermined time and sending it to first actuator (motor) 8, it becomes possible to drive the first actuator (motor) 8 by the predetermined amount (predetermined number of rotations). 5, a command signal is generated and transmission of the command signal to the first actuator (motor) 8 is started, thereby starting the driving of the first actuator (motor) 8. After the command signal is generated and transmission of the command signal is started in step S02A, the process proceeds to the next step S03B.
- Step S03B shown in FIG. 5 is a necessary step corresponding to step 1B') described above, and is a step for performing information processing to generate a command signal for driving the second actuator (motor) 10 by a predetermined amount (predetermined number of rotations) in order to change the piston head stop position forward by a predetermined distance x.
- the distance x is determined to a different value depending on whether the injection volume per injection is set to "0.05 ml" or "0.1 ml.”
- step S03B The number of rotations of the internal gear 910 required to move the piston rod 520 forward by the distance x is the "predetermined amount (predetermined number of rotations)" in step S03B. Therefore, in step S03B, the set value for the injection volume per injection is read from the storage device, and information processing is performed to determine the required number of rotations of the internal gear 910 corresponding to the set value, followed by information processing to generate a command signal.
- the command signal is a signal that commands the number of rotations of the motor per unit time, and in step S03B, the command signal is generated for a predetermined time and sent to the second actuator (motor) 10, thereby enabling it to be driven by a predetermined amount (predetermined number of rotations).
- step S03B When a command signal is generated in step S03B shown in FIG. 5 and transmission of the command signal to the second actuator (motor) 10 is started, the second actuator (motor) 10 is also driven in addition to the first actuator (motor) 8, and the elastic body (coil spring) 6 is charged with energy and the piston head stop position is shifted forward simultaneously.
- step S041 After generating a command signal in step S03B and starting transmission of the command signal, the process proceeds to the next step S041.
- Steps S041, S051, S042 and S052 shown in FIG. 5 are steps for performing information processing to determine the timing to stop driving the first actuator (motor) 8 and the second actuator (motor) 10.
- step S041 information processing is performed to determine whether the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations). Specifically, the information processing determines whether a predetermined time has elapsed since the command signal generated in step S02A was sent to the first actuator (motor) 8. If the predetermined time has not elapsed, the first actuator (motor) 8 has not been driven a predetermined amount (predetermined number of rotations), resulting in a "Yes" determination, and the process proceeds to step S051.
- Step S051 is a step of performing information processing to determine whether the second actuator (motor) 10 has been driven a predetermined amount (predetermined number of rotations) or whether the piston head 522 has moved forward a distance x. Specifically, the information processing determines whether a predetermined time has elapsed since the command signal generated in step S03B was transmitted to the second actuator (motor) 10.
- the distance the piston head 522 has moved forward is calculated compared to the distance before the command signal for driving the second actuator (motor) 10 was generated, and the information processing determines whether this value has reached x. Then, as shown in FIG. 5 , if it is determined that the second actuator (motor) 10 has not been driven a predetermined amount (predetermined number of rotations) and the piston head 522 has not moved forward a distance x, the determination is made "No" and the process returns to step S041.
- step S071 the generation of the command signal for driving the second actuator (motor) 10 is stopped.
- step S041 and S051 the information processing of steps S041 and S051 is repeated until either the first actuator (motor) 8 or the second actuator (motor) 10 is stopped.
- step S052 a determination is made by information processing similar to that of step S051. If the determination in step S052 is "Yes,” the process proceeds to step S072, where the generation of a command signal for driving the second actuator (motor) 10 is stopped. This stops the drive of the second actuator (motor) 10, and the drive of both the first actuator (motor) 8 and the second actuator (motor) 10 is stopped. On the other hand, if the drive of the second actuator (motor) 10 is stopped first in step S071, the process proceeds to the next step S042, where a determination is made by information processing similar to that in step S041.
- step S042 determines whether the determination in step S042 is "Yes.” If the determination in step S042 is "Yes,” the process proceeds to step S062, where the generation of a command signal for driving the first actuator (motor) 8 is stopped. This causes the drive of both the first actuator (motor) 8 and the second actuator (motor) 10 to be stopped.
- steps S041, S051, S042, and S052 make it possible to appropriately determine the timing to stop driving the first actuator (motor) 8 and the second actuator (motor) 10. This makes it possible to stop driving the first actuator (motor) 8 at the timing when energy storage of the elastic body (coil spring) 6 is completed, and also makes it possible to stop driving the second actuator (motor) 8 at the timing when shifting of the piston head stop position to a position in the forward direction by the predetermined distance x is completed.
- steps S051 and S052 it is determined whether the piston head 522 has moved forward by the distance x based on the position information of the piston head 522 measured by the piston rod position sensor 1301.
- the timing to stop the second actuator (motor) 10 can be appropriately determined simply by determining whether the second actuator (motor) 10 has driven a predetermined amount (predetermined number of rotations).
- the injection control program of the first embodiment performs a double determination, which also includes a determination based on the position information measured by the piston rod position sensor 1301. This prevents an accident in which the piston head 522 jumps forward during injection and damages the ampoule 3 or the front end of the machine casing main body 1, thereby improving the safety of the needleless syringe 1.
- Step S08C is an essential step corresponding to the above-mentioned step 1C'), and is a step for generating a command signal for driving the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to release the energy of the elastic body (coil spring) 6.
- the predetermined amount (predetermined number of rotations) for driving first actuator (motor) 8 is the number of rotations of gear 810 required to rotate large gear 730 shown in Fig. 2A by 180°.
- the command signal is a signal that commands the number of rotations of the motor per unit time, and by generating this command signal for a predetermined period of time and transmitting it to first actuator (motor) 8, it becomes possible to drive the first actuator (motor) 8 by the predetermined amount (predetermined number of rotations).
- step S09 information processing is performed to determine whether the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations) or whether the piston follower 511 has come into contact with the base. Specifically, the information processing determines whether a predetermined time has elapsed since the command signal generated in step S08C was transmitted to the first actuator (motor) 8. At the same time, the information processing determines whether the piston follower 511 has reached a position where it contacts the pedestal 740, based on position information of the piston follower 511 measured by the piston base position sensor 1302 shown in FIG. 1.
- step S09 determines that the first actuator (motor) 8 has not been driven by a predetermined amount (predetermined number of rotations) and that the piston follower 511 has not reached a position where it contacts the pedestal 740 (if the determination is "No")
- the information processing of step S09 is repeated.
- the determination is "Yes” and the process proceeds to step S10, where the generation of a command signal for driving the first actuator (motor) 8 is stopped. This makes it possible to stop driving the first actuator (motor) 8 at an appropriate timing when the ejection of the injection solution 301 due to the release of the elastic body (coil spring) 6 is completed.
- step S09 it is determined whether the piston follower 511 has reached a position where it abuts the base 740, based on the position information of the piston follower 511 measured by the piston base position sensor 1302.
- this determination is not essential, and the timing to stop the first actuator (motor) 8 can be appropriately determined simply by determining whether the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations).
- the injection control program of the first embodiment also makes a determination based on the position information measured by the piston base position sensor 1302, making a double determination. This prevents the large gear 730 shown in FIG. 4 from continuing to rotate after injection is completed, which could lead to an unintended next injection, and improves the safety of the needle-free syringe 1.
- step S10 After the driving of the first actuator (motor) 8 is stopped in step S10 shown in FIG. 5, the process proceeds to the next step S11, where information processing is performed to add 1 to the value of variable s that counts the number of injections.
- the variable s that counts the number of injections is recorded in an information storage device provided in the control unit 11. The variable s is used to count and display the number of injections.
- an injection count display program that is part of the control program reads out the variable s and displays the number of injections that have been made since a new ampoule was set up to the present time, together with the number of injections that can be made with a single ampoule ("8 times" or "4 times"), on a liquid crystal display device (not shown) provided in the needle-free syringe 1. This allows the user to know the number of injections that have been given to patients and the number of injections that can be made remaining with the same ampoule.
- the variable s is also used for information processing required for operations after injection.
- step S11 shown in Figure 5 when the information processing in step S11 shown in Figure 5 is completed and "END" is reached, if the variable s has not reached the number of times that can be injected with a single ampoule, the injection control program returns to "START" in the flowchart and restarts the information processing flow.
- an initialization program that is part of the control program drives the second actuator (motor) 10 shown in Figure 1 in reverse rotation to move the piston rod 520 backward and return it to its initial position, and performs information processing to set the value of the variable s to 0.
- Second Embodiment Figure 6 is a schematic diagram showing a needle-free injection system according to a second embodiment of the present invention.
- the needle-free injection system 1S of the second embodiment is a system made up of a combination of multiple devices such as a multi-step injector 1U, a control box 11B, and a foot switch 15, and parts that connect them.
- the multi-step injector 1U has a piston, an elastic body (coil spring), an elastic body energy storage unit, a first actuator (motor), a piston head stop position adjustment unit, and a second actuator (motor) within the machine casing body, and an ampoule can be attached to the front of the machine casing body.
- the multi-step injector 1U does not have a control unit inside, and a control unit is provided inside a control box 11B, which is a separate device.
- a cord 1103 connecting the control box 11B and the multi-step injector 1U supplies power to the multi-step injector 1U and enables electrical communication between the first and second actuators (motors) and various sensors inside the multi-step injector 1U and a control unit inside the control box 11B.
- the control unit inside the control box 11B controls the driving of the first and second actuators (motors) to operate the multi-step injector 1U, thereby enabling the injection liquid in a single ampule to be repeatedly injected in multiple divided doses.
- a cord 1104 connecting the control box 11B and the foot switch 15 enables electrical communication between a control unit inside the control box 11B and the foot switch 15.
- the injection liquid is automatically injected when the user presses the injection button, but in the needle-free injection system 1S of the second embodiment, the injection liquid is automatically injected from the multi-step injector 1U when the user steps on the foot switch 15.
- the multi-step injector 1U is heavy and needs to be lifted with both hands, but using the foot switch 15 makes the injection operation easier.
- control box 11B is provided with a power switch 1105, and by switching this to ON, power can be supplied to the multi-step injector 1U and the control unit inside the control box 11B.
- the control box 11B also includes a touch panel 1106, which displays various information required by the user and allows the user to perform operations via the touch panel 1106.
- the touch panel 1106 displays the number of times that injection liquid can be injected from a single ampule as the “set number,” and the number of times that injection liquid has been injected after the ampule has been replaced as the “operation number.” This allows the user to grasp the number of injections that have been administered to patients and the number of times that can be injected from the same ampule.
- the setting condition "0.4 ml 8 shots” is displayed in the upper left portion of the touch panel 1106.
- “0.4 ml” indicates that the initial volume of injection liquid in the ampule is 0.4 ml
- “8 shots” indicates that the injection liquid in one ampule can be injected 8 times.
- the setting conditions can be changed by the user pressing a "Settings” button in the lower left portion of touch panel 1106.
- the screen of touch panel 1106 switches to a setting conditions selection screen (not shown), and the user can change the setting conditions by touching an option for the setting conditions displayed on the setting conditions selection screen.
- the initial position of the plunger that pushes out the injection volume in the ampule will also be different, and unless the position of the piston rod (piston head) is initialized to match this position, a "blank shot” may occur, in which the injection volume is not injected even when the injection operation is performed, and problems such as the injection volume leaking when the plunger is pressed by the piston head when the ampule is attached to the front end of the multi-step injector 1U may occur. Therefore, the control unit inside the control box 11B initializes the position of the piston rod (piston head) according to the initial value of the injection volume in the ampule set by the user.
- control unit inside the control box 11B adjusts the amount of injection liquid per injection by changing the distance by which the piston head stop position is moved forward after each injection, depending on the number of times the injection liquid can be injected as set by the user, thereby enabling the injection liquid to be injected the number of times set by the user.
- a vacuum attachment 1610 is attached to the front end of the multi-step injector 1U.
- One end of a suction tube 1621 is attached to the vacuum attachment 1610, and the other end of the suction tube 1621 is attached to an aspirator 1620.
- the aspirator 1620 is located on top of the control box 11B and is equipped with a vacuum pump inside. It can suck air from inside the vacuum attachment 1610 through the suction tube 1621 to create a negative pressure lower than atmospheric pressure.
- Figure 7 is a schematic diagram showing the cross-sectional structure of the front end of a multi-step injector with a vacuum attachment attached, and how to use it.
- Figure 7(A) shows the state before the skin is attached to the vacuum attachment
- Figure 7(B) shows the state after the skin is attached to the vacuum attachment.
- the vacuum attachment 1610 has a cylindrical shape with two open ends, and the inner diameter of the rear open end is slightly larger than the outer diameter of the front end of the machine casing main body 2 of the multi-step injector 1U. This allows the rear open end of the vacuum attachment 1610 to be fitted into the front end of the machine casing main body 2 of the multi-step injector 1U and detachably attached.
- the ampoule 3 is attached to the front end of the machine casing main body 2, and a space is formed around the ampoule 3 by surrounding it with the vacuum attachment 1610.
- the vacuum attachment 1610 used in the needle-free injection system 1S of the second embodiment has an attachment port to which a suction tube 1621 can be attached.
- the suction tube 1621 is connected to an aspirator 1620, and the air can be sucked in by a vacuum pump provided in the aspirator 1620, thereby reducing the pressure in the internal space surrounded by the vacuum attachment 1610.
- the surface of the skin 17 into which the injection liquid 301 is to be injected is in a loose state, and even if the injection liquid 301 is ejected at high speed toward the skin 17, the loose skin 17 absorbs the injection liquid 301 while significantly deforming, thereby absorbing the kinetic energy of the injection liquid 301, and it may not be possible to inject the injection liquid 301 subcutaneously.
- the vacuum attachment 1610 has an air hole 1611.
- This air hole 1611 can be used to adjust the reduced pressure inside the vacuum attachment 1610.
- the pressure inside the vacuum attachment 1610 can be strongly reduced, and the skin 17 can be sucked into the vacuum attachment 1610.
- the finger 18 can be removed from the air hole 1611 to ease the reduced pressure inside the vacuum attachment 1610 and release the skin 17 from being adsorbed to the vacuum attachment 1610.
- the control unit is not located in the multi-step injector 1U shown in FIG. 6, but in the control box 11B, which is a separate device.
- the present invention is not limited to this embodiment, and the first actuator and/or second actuator may also be located in the control box 11B.
- the first actuator and/or second actuator may be a hydraulic actuator, a pneumatic actuator, or an actuator that transmits power via a wire, and a path for oil, air, or wire is provided in the cord 1103 to transmit the power generated by driving the actuator in the control box 11B to the elastic body energy storage unit and/or piston head stop position adjustment unit in the multi-step injector 1U. This configuration further reduces the weight of the multi-step injector 1U held by the user.
- the method for driving a needle-free syringe or needle-free injection system of the present invention is the driving method according to [9] to [13] described in [Summary of the Invention] above.
- the driving method of the present invention involves driving a needle-free syringe or needle-free injection system that utilizes an elastic body such as a spring, and includes the steps of: A) a step of energizing an elastic body by using an elastic body energizing unit that energizes an elastic body by moving a piston rearward and a first actuator that drives the elastic body energizing unit; B) changing the piston head stop position to a position in the forward direction by using a piston head stop position adjustment unit that adjusts the piston head stop position where the piston head stops when the stored elastic body is released to drive the piston forward, and a second actuator that drives the piston head stop position adjustment unit; C) The elastic body is released to drive the piston forward, causing the piston head of the piston to press the plunger, thereby injecting the injection liquid from the ampoule.
- the plunger that pushes out the injection liquid in the ampule is gradually pressed forward by the piston head, making it possible to repeatedly inject the injection liquid in a single ampule in multiple doses.
- “repeated” means performing steps A) to C) multiple times until all of the injection liquid in the ampoule is injected. Therefore, steps A) to C) may be performed multiple times consecutively within a short period of time, or multiple injections may be performed with a long interval between each injection. Details of the driving method of the present invention are as described in detail in the chapter “ 1. Needle-free syringe or needle-free injection system " above, where the operation of each part of the needle-free syringe or needle-free injection system is explained in detail.
- control program of the present invention is the control program according to the above items [14] to [17] described in [Summary of the Invention].
- the control program of the present invention is a program that causes a control unit included in the needle-free syringe or needle-free injection system of the present invention to execute specific information processing.
- the control program of the present invention may be stored in a storage device included in the needle-free syringe or needle-free injection system, and by reading out the control program, the specific information processing described in the control program may be executed by an information processing device included in the control unit.
- control program of the present invention may be stored in a storage device of a server and downloaded to a mobile terminal or the like via the Internet, causing the mobile terminal or the like to function as the control unit of the needle-free injection system.
- the control program of the present invention is not limited to this, but may be, for example, a program that includes as a part thereof an injection control program that executes information processing of the flow as shown in the above section " 1-2-6 . Control program" and in Fig. 5.
- Control program in addition to the injection control program that controls the operation of injecting the injection liquid, the control program of the present invention may also include a program that realizes other functions, such as an injection count display program.
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Abstract
Description
本発明は、ばね(スプリング)等の弾性体の力により注射液を高速に射出して、針を使用することなく皮下又は皮膚の内部に注射液を注入することができる無針注射器又は無針注射システムに関するものであり、単一のアンプル内の注射液を複数回に分けて繰り返し射出することができるマルチステップ型の無針注射器又は無針注射システムを提供する。また、本発明は、単一のアンプル内の注射液を複数回に分けて繰り返し射出することを可能とする無針注射器又は無針注射システムの駆動方法及び制御プログラムを提供する。 The present invention relates to a needle-free syringe or needle-free injection system that uses the force of an elastic body such as a spring to eject an injection solution at high speed, allowing the injection solution to be injected subcutaneously or into the skin without the use of a needle. It provides a multi-step needle-free syringe or needle-free injection system that can repeatedly eject the injection solution from a single ampule in multiple doses. The present invention also provides a drive method and control program for a needle-free syringe or needle-free injection system that can repeatedly eject the injection solution from a single ampule in multiple doses.
無針注射器とは、微小な口径を有するノズルから注射液を高速で射出することにより、針を使用することなく、皮下又は皮膚の内部に注射液を注入することができる医療用の機器である。
無針注射器は、針を皮膚に刺すことが無いため、針を使用する注射器と比較して痛みが少ないという長所があり、また、針刺し事故によるウイルス等の感染や怪我を防ぐことができるという長所がある。
A needleless syringe is a medical device that can inject an injection solution into the subcutaneous or intracutaneous cavity without using a needle by ejecting the injection solution at high speed from a nozzle with a minute diameter.
Needle-free syringes have the advantage of being less painful than syringes that use needles because they do not pierce the skin with a needle, and also of being able to prevent infections such as viruses and injuries caused by needlestick injuries.
無針注射器のこれらの長所は、特に、針による注射を恐れる児童や先端(尖端)恐怖症の患者を対象とする医療でのメリットが大きい。本件出願人が開発した無針注射器が日本で初めて医療機器製造販売の承認を得たことを受けて、2020年に無針注射器Injex50の販売を開始したが、本件出願時点では、特に小児歯科での使用が拡大している。 These advantages of needle-free syringes are particularly beneficial in medical care for children who fear needle injections and patients with acrophobia (apophobia). Following the needle-free syringe developed by the applicant becoming the first in Japan to receive approval for the manufacture and sale of medical devices, sales of the needle-free syringe Injex50 began in 2020, and at the time of filing this application, its use is particularly expanding in pediatric dentistry.
無針注射器の駆動原理としては、ばね(スプリング)等の弾性力を利用する方式が代表的であり、この他に、ガス圧を利用する方式や、電磁力を利用する方式や、火薬を利用する方式等がある。しかし、ガス圧や電磁力を利用する方式は、注射液を高速で射出することが難しいため、注射液が少量の場合には、皮膚(表皮と真皮)の中には注入できるものの皮下(真皮よりも奥の組織)に注入することができないという問題がある。また、火薬を利用する方式は、爆発力の調整と安全性に問題がある。一方、ばね(スプリング)等の弾性力を利用する方式は、ばね(スプリング)等の弾性体に応力を加え続けて変形させて弾性エネルギーを蓄積し(弾性体の蓄勢)、変形した弾性体を解放して蓄積した弾性エネルギーを一気に放出すること(弾性体の放勢)により、注射液を高速で射出でき、射出に利用する弾性エネルギーは一定である。このような特徴を有するため、ばね(スプリング)等の弾性力を利用する方式は、少量の注射液でも確実かつ安全に皮下に注入することができ、無針注射器に最も適している。 The most common driving principle for needle-free syringes is the elastic force of a spring, although other methods include gas pressure, electromagnetic force, and gunpowder. However, gas pressure and electromagnetic force methods have difficulty ejecting the injection liquid at high speed. Therefore, while small amounts of injection liquid can be injected into the skin (epidermis and dermis), they are unable to be injected subcutaneously (tissues deeper than the dermis). Gunpowder methods also have problems with adjusting the explosive force and safety. On the other hand, methods that use the elastic force of a spring or other elastic material apply stress to an elastic body such as a spring to deform it and accumulate elastic energy (storing the elastic body), and then release the deformed elastic body to suddenly release the accumulated elastic energy (discharging the elastic body). This allows the injection liquid to be ejected at high speed, and the elastic energy used for ejection is constant. Due to these characteristics, methods that use the elastic force of a spring or other elastic material can reliably and safely inject even small amounts of injection liquid subcutaneously, making them ideal for needle-free syringes.
ばね(スプリング)等の弾性力を利用する方式による従来の無針注射器の駆動原理については、本願の発明者のうちの一人が以前に出願した特許文献1に記載された図を使用して説明すると次のとおりである。
図8は、特許文献1のFig.23及びFig.24に、本願で使用する符号に準じて、新たな符号を付した図面である。
図8(A)は、従来の無針注射器において、ばね(スプリング)を圧縮して蓄勢した状態を示し、図8(B)は、圧縮したばね(スプリング)を放勢して注射液を射出した状態を示す。
図8(A)に示されるとおり、無針注射器1Aの前部には、アンプル3Aを装着することができる。アンプル3Aは、シリンダ様の構造を有し、その内部に注射液を収容しており、シリンダ様の構造内にプランジャ304Aを押し入れることで、内部の注射液を射出することができる。無針注射器1Aの本体の内部には、前後に摺動可能なピストン5Aを収容しており、ピストン5Aの前端にはピストンヘッド522Aが設けられている。さらに、無針注射器1Aの内部には、ピストン5Aに対して前方向の力を与えるばね(スプリング)6Aが設置されている。ピストン5Aを手動で後方に移動させることにより、図8(A)に示されるとおり、ばね(スプリング)6Aは圧縮された状態となる。ここで、トリガーフィンガー1211Aによって、ピストン5Aが前方に駆動することを止めており、ばね(スプリング)6Aが圧縮した「蓄勢」の状態を維持している。トリガーフィンガー1211Aはトリガー1210Aの前端に設けられており、トリガー1210Aの後端に設けられたプッシュエンド1212Aを別のばね(スプリング)の力で持ち上げた状態とすることで、トリガーフィンガー1211Aが梃子の原理により押し下げられて、ピストン5Aが前方へ駆動することを止めている。プッシュエンド1212Aを持ち上げた状態を維持するために、前後に移動可能なセーフティーロック1220Aをプッシュエンド1212Aの下に押し入れて、ロックを行っている。
次に、図8(B)に示されるとおり、セーフティーロック1220Aを後方に移動してロックを解除した上で、プッシュエンド1212Aを下方に押すことで、トリガーフィンガー1211Aを梃子の原理により持ち上げて、ばね(スプリング)6Aの力によってピストン5Aを前方に自由に駆動させる。このようにばね(スプリング)6Aを放勢してピストン5Aを前方に高速に駆動することにより、ピストンヘッド522Aでプランジャ304Aを押圧し、アンプル3A内の注射液を微小な口径の吐出口303Aから高速で射出することができる。
The driving principle of a conventional needle-free syringe that utilizes the elastic force of a spring or the like is explained below using the diagrams shown in Patent Document 1, which was previously filed by one of the inventors of the present application.
FIG. 8 is a diagram in which new reference numerals have been added to FIGS. 23 and 24 of Patent Document 1 in accordance with the reference numerals used in this application.
FIG. 8(A) shows a state in which a spring in a conventional needleless syringe is compressed and charged, and FIG. 8(B) shows a state in which the compressed spring is released and the injection liquid is ejected.
As shown in FIG. 8(A), an ampoule 3A can be attached to the front of the needle-free syringe 1A. The ampoule 3A has a cylinder-like structure and contains an injection solution therein. By pushing a plunger 304A into the cylinder-like structure, the injection solution inside can be ejected. A piston 5A that can slide back and forth is housed inside the body of the needle-free syringe 1A, and a piston head 522A is provided at the front end of the piston 5A. Furthermore, a spring 6A that applies a forward force to the piston 5A is installed inside the needle-free syringe 1A. By manually moving the piston 5A backward, the spring 6A is compressed, as shown in FIG. 8(A). Here, a trigger finger 1211A prevents the piston 5A from moving forward, and the spring 6A remains in a compressed, "energized" state. Trigger finger 1211A is provided at the front end of trigger 1210A, and push end 1212A provided at the rear end of trigger 1210A is raised by the force of another spring, which pushes down trigger finger 1211A using the principle of leverage, preventing piston 5A from moving forward. To maintain the raised state of push end 1212A, safety lock 1220A, which can move back and forth, is pressed under push end 1212A to lock it.
8(B), the safety lock 1220A is moved backward to release the lock, and the push end 1212A is pushed downward to lift the trigger finger 1211A using the principle of leverage, allowing the force of the spring 6A to freely drive the piston 5A forward. By releasing the spring 6A in this way and driving the piston 5A forward at high speed, the piston head 522A presses the plunger 304A, and the injection liquid in the ampoule 3A can be injected at high speed from the minute-diameter discharge port 303A.
皮膚疾患の治療や美容医療・発毛医療の分野においては、皮膚の複数の箇所に薬液を注射することがあるが、無針注射器において、単一のアンプル内の注射液を複数回に分けて射出するマルチステップ型の無針注射器を開発すれば、これらの医療分野においてもより効率的な治療が可能となる。 In the fields of skin disease treatment and cosmetic and hair growth medicine, medicinal liquids are sometimes injected into multiple locations on the skin. However, if a multi-step needle-free injector that dispenses the injection liquid from a single ampoule in multiple doses were developed, more efficient treatment would become possible in these medical fields as well.
ばね(スプリング)等の弾性力を利用する方式による無針注射器は、ばね(スプリング)等の弾性体を蓄勢して、それを放勢することにより注射液を射出する方式であるため、従来は、所定の時間内に連続射出することはできないことが明らかであり、また、1回の射出量の設定ができないことも明らかであると当業者に考えられていた(特許文献2の段落[0010]及び[00011])。そのため、特許文献2の発明者らは、気体の圧力を利用する方式を採用することで、連続射出の回数と、連続射出の時間間隔と、1回の射出量等を設定できる針無し注射システムの開発に成功している(特許文献2の段落[0001])。 Needle-free syringes that utilize the elastic force of a spring or other such material inject liquid by storing and releasing energy in an elastic body such as a spring. Therefore, it has been conventionally understood by those skilled in the art that continuous injections within a predetermined time are not possible, and that the amount of injection per injection cannot be set (paragraphs [0010] and [00011] of Patent Document 2). Therefore, the inventors of Patent Document 2 have succeeded in developing a needle-free injection system that utilizes gas pressure, making it possible to set the number of continuous injections, the time interval between continuous injections, the amount of injection per injection, etc. (paragraph [0001] of Patent Document 2).
しかしながら、前述のとおり、ばね(スプリング)等の弾性力を利用する方式が無針注射器に最も適しているため、ばね(スプリング)等の弾性力を利用する方式によるマルチステップ型の無針注射器の開発が試みられている(特許文献3ないし5)。
特許文献3には、蓄勢したばね(スプリング)を複数回に分けて段階的に放勢することで、複数回に分けて段階的にプランジャを押圧して、注射を数回に分割して射出できる無針注射器が開示されている。
また、特許文献4及び5には、螺旋階段状の段を複数有する円筒状の段付バレル(リボルバ)を介して、放勢されたばね(スプリング)の力によるピストンの駆動をプランジャに伝えることにより、複数回の射出を行うことができる無針注射器が開示されている。具体的には、最初は段付バレル(リボルバ)の一番低い段がプランジャに接する状態とし、ばね(スプリング)の蓄勢と放勢により駆動するピストンの押圧を、段付バレル(リボルバ)を介してプランジャに伝えることにより、プランジャが前進して最初の射出を行う。次に、段付バレル(リボルバ)を回転させて、より前方に位置する次の段がプランジャに接する状態とし、その後再びばね(スプリング)の蓄勢と放勢により駆動するピストンの押圧を、段付バレル(リボルバ)を介してプランジャに伝えることにより、プランジャがさらに前進して2回目の射出を行う。このような動作を繰り返すことにより、複数回の射出を行う。
However, as mentioned above, a system that utilizes the elastic force of a spring or the like is most suitable for a needle-free syringe, and therefore attempts have been made to develop a multi-step needle-free syringe that utilizes the elastic force of a spring or the like (Patent Documents 3 to 5).
Patent Document 3 discloses a needleless syringe that can inject a syringe in several divided doses by gradually releasing the energy of a charged spring in multiple steps, thereby pressing the plunger in multiple steps.
Patent Documents 4 and 5 disclose needleless syringes capable of multiple injections by transmitting the driving force of a piston by the force of a deenergized spring to a plunger via a cylindrical stepped barrel (revolver) having multiple spiral staircase-like steps. Specifically, the lowest step of the stepped barrel (revolver) is initially placed in contact with the plunger, and the pressure of the piston, driven by the charging and discharging of the spring, is transmitted to the plunger via the stepped barrel (revolver), causing the plunger to move forward and perform the first injection. Next, the stepped barrel (revolver) is rotated so that the next step, located further forward, is placed in contact with the plunger. Then, the pressure of the piston, driven by the charging and discharging of the spring, is transmitted to the plunger via the stepped barrel (revolver), causing the plunger to move further forward and perform the second injection. By repeating this operation, multiple injections are performed.
前述のとおり、ばね(スプリング)等の弾性力を利用する方式による無針注射器において、単一のアンプル内の注射液を複数回に分けて射出するマルチステップ型の無針注射器の開発が試みられている(特許文献3ないし5)。しかしながら、特許文献3に記載された無針注射器は、蓄勢したばね(スプリング)を複数回に分けて段階的に放勢して注射液を射出するため、最初の放勢の時にはばね(スプリング)が十分に圧縮されており弾性応力が大きいものの、段階的な放勢を繰り返すと、ばね(スプリング)が伸びて弾性応力が小さくなってしまうため、射出力が弱くなっていき、一定の射出力が得られないという問題があった。
また、特許文献4及び5に記載された無針注射器は、螺旋階段状の段を複数有する円筒状の段付バレル(リボルバ)を利用して、プランジャに接する段の位置を、段付バレル(リボルバ)を回転させて変えることで、複数回の射出を可能としている。しかし、1回あたりの射出量は、段付バレル(リボルバ)の段差によって定まるため、1回あたりの射出量や射出圧が物理的に固定されており、注射液の射出量や射出圧を調整することができないという課題があった。また、特許文献4及び5に記載された無針注射器は、ばね(スプリング)の圧縮と段付バレル(リボルバ)の回転を、同時に手動で行う必要があるものであることから、ばね(スプリング)の力を弱くせざるを得ず、皮下に薬液を到達させることが困難であった。
As mentioned above, among needle-free syringes that utilize the elastic force of a spring or the like, attempts have been made to develop a multi-step needle-free syringe that injects the injection liquid from a single ampule in multiple steps (Patent Documents 3 to 5). However, the needle-free syringe described in Patent Document 3 injects the injection liquid by gradually releasing the energized spring in multiple steps. Therefore, although the spring is sufficiently compressed and the elastic stress is large when it is first released, repeated stepwise releases of the energization spring stretch and the elastic stress decreases, resulting in a weakening of the injection force and an inability to obtain a constant injection force.
Furthermore, the needleless syringes described in Patent Documents 4 and 5 utilize a cylindrical stepped barrel (revolver) having multiple spiral staircase-like steps, and by rotating the stepped barrel (revolver) to change the position of the step that contacts the plunger, multiple injections are possible. However, because the amount of injection per injection is determined by the steps of the stepped barrel (revolver), the amount of injection per injection and the injection pressure are physically fixed, and there is a problem in that the injection amount and injection pressure of the injection liquid cannot be adjusted. Furthermore, the needleless syringes described in Patent Documents 4 and 5 require manual simultaneous compression of the spring and rotation of the stepped barrel (revolver), which forces the force of the spring to be weak, making it difficult to deliver the medicinal liquid subcutaneously.
そこで、本発明は、単一のアンプル内の注射液を複数回に分けて繰り返し射出することができるとともに、繰り返し射出しても一定の射出力とすることが可能で、注射液の射出量と射出圧が調整可能であり、さらに、手動によらず自動で連射が可能な、新しい駆動機構のマルチステップ型無針注射器を開発することを課題とする。 The objective of this invention is to develop a multi-step needleless syringe with a new drive mechanism that can repeatedly inject the injection liquid from a single ampule in multiple doses, while maintaining a constant injection force even when injected repeatedly, allowing the injection volume and injection pressure to be adjusted, and further enabling automatic, continuous injection without manual operation.
かかる課題を解決するために、本発明者らは鋭意研究した結果、ピストンヘッドを備えるピストンロッドが、ピストン基部に対する相対的な前後の位置を変更できるようにピストン基部と連結したピストンを使用することで、プランジャを押圧するピストンヘッドが停止する位置を前後に任意に調整することが可能となることを見出した。そして、ピストンヘッドの停止位置を調整するピストンヘッド停止位置調整部と、ピストンを押圧する弾性体を蓄勢する弾性体蓄勢部とを、それぞれアクチュエータで駆動し、それらのアクチュエータを制御部により制御して、ア)弾性体蓄勢部による弾性体の蓄勢と、イ)ピストンヘッド停止位置調整部によるピストンヘッド停止位置の前方向への位置変更と、ウ)弾性体の放勢によるピストンの前方向への駆動とを繰り返し行うことで、アンプル内の注射液を押し出すプランジャを段階的にピストンヘッドで押圧して前進させて、単一のアンプル内の注射液を複数回に分けて繰り返し射出することができることを見出した。さらに、毎回弾性体を蓄勢して射出を行うことができるので一定の射出力となり、ピストンヘッド停止位置を変更する距離を調整すれば注射液の射出量と射出圧を調整でき、手動によらずアクチュエータを使用するため自動で連射をすることも可能となることも見出し、本発明を完成するに至った。
すなわち、本発明は、次の[1]の無針注射器又は無針注射システムの発明を提供する。
[1] 内部の注射液を押し出すプランジャを有するアンプルを前部に取り付け可能な機枠本体と、前後に摺動可能に前記機枠本体に設けられたピストンと、前記ピストンに前方向の力を与える弾性体とを有し、蓄勢した前記弾性体を放勢して前記ピストンを前方向に駆動することにより、前記ピストンのピストンヘッドで前記プランジャを押圧して、前記アンプル内の注射液を射出することができる無針注射器又は無針注射システムにおいて、
前記ピストンを後方へ移動させることにより前記弾性体を蓄勢する弾性体蓄勢部と、
前記弾性体蓄勢部を駆動する第1のアクチュエータと、
蓄勢された前記弾性体を放勢して前記ピストンを前方向に駆動した時に前記ピストンヘッドが停止するピストンヘッド停止位置を調整するピストンヘッド停止位置調整部と、
前記ピストンヘッド停止位置調整部を駆動する第2のアクチュエータと、
前記第1のアクチュエータ及び前記第2のアクチュエータを制御する制御部とを有し、
前記ピストンが、前記弾性体により前方向の力が与えられるピストン基部と、前記ピストンヘッドを備えるピストンロッドとを有しており、
前記ピストンロッドは、前記ピストン基部から前方向の力を受けることができるとともに、前記ピストン基部に対する相対的な前後の位置を変更できるように前記ピストン基部と連結しており、
前記ピストンヘッド停止位置調整部が、前記第2のアクチュエータの駆動力を用いて、前記ピストン基部に対する前記ピストンロッドの相対的な位置を前後に変化させることにより、前記ピストンヘッド停止位置を調整することができ、
前記制御部により第1のアクチュエータと第2のアクチュエータの駆動を制御して、前記弾性体蓄勢部による前記弾性体の蓄勢と、前記ピストンヘッド停止位置調整部による前記ピストンヘッド停止位置の前方向への位置変更と、前記弾性体の放勢による前記ピストンの前方向への駆動と
を繰り返し行うことを特徴とする無針注射器又は無針注射システム。
In order to solve this problem, the inventors conducted extensive research and found that by using a piston connected to a piston base so that the relative forward and backward position of a piston rod equipped with a piston head with respect to the piston base can be changed, it is possible to arbitrarily adjust the stop position of the piston head that presses the plunger forward or backward. The inventors also found that by driving a piston head stop position adjustment unit that adjusts the stop position of the piston head and an elastic body energy storage unit that stores energy in the elastic body that presses the piston with actuators and controlling these actuators with a control unit, repeating the following: (a) energy storage of the elastic body by the elastic body energy storage unit, (b) forward position change of the piston head stop position adjustment unit with respect to the piston head, and (c) forward drive of the piston by deenergizing the elastic body, the plunger that pushes out the injection liquid in the ampule is advanced by the piston head in stages, and the injection liquid in a single ampule can be repeatedly injected in multiple divided doses. Furthermore, the inventors discovered that the elastic body can be charged each time an injection is made, resulting in a constant injection force, and that the injection volume and injection pressure can be adjusted by adjusting the distance at which the piston head stopping position is changed, and that automatic continuous injection is possible because an actuator is used instead of manual operation, leading to the completion of the present invention.
That is, the present invention provides the following invention [1] of a needle-free syringe or needle-free injection system.
[1] A needle-free syringe or needle-free injection system comprising: a machine case main body to the front of which an ampoule having a plunger for pushing out an injection liquid therein; a piston provided on the machine case main body so as to be slidable back and forth; and an elastic body for applying a forward force to the piston, wherein the piston head of the piston presses the plunger by releasing the stored energy of the elastic body to drive the piston forward, thereby injecting the injection liquid in the ampoule,
an elastic body energy storing unit that stores energy in the elastic body by moving the piston rearward;
a first actuator that drives the elastic energy storage portion;
a piston head stop position adjustment unit that adjusts a piston head stop position where the piston head stops when the stored energy of the elastic body is released to drive the piston forward;
a second actuator that drives the piston head stop position adjustment unit;
a control unit that controls the first actuator and the second actuator,
the piston has a piston base to which a forward force is applied by the elastic body, and a piston rod having the piston head,
the piston rod is connected to the piston base so that it can receive a forward force from the piston base and can change its front-to-rear position relative to the piston base,
the piston head stop position adjustment unit can adjust the piston head stop position by changing the relative position of the piston rod with respect to the piston base back and forth using the driving force of the second actuator,
a needle-free syringe or needle-free injection system, characterized in that the control unit controls the driving of the first actuator and the second actuator, and repeatedly charges the elastic body by the elastic body charging unit, changes the piston head stop position in the forward direction by the piston head stop position adjustment unit, and drives the piston in the forward direction by releasing the elastic body.
本発明の無針注射器又は無針注射システムは、ピストンヘッドの停止位置を調整することができるピストンヘッド停止位置調整部を有しているため、ピストンヘッド停止位置を前方向へ位置変更する距離を調整することで、1アンプルあたりの射出回数又は1回の射出あたりの注射液量を変更・設定することが可能である。本発明者らは、1アンプルあたりの射出回数又は1回の射出あたりの注射液量を設定するインターフェースを無針注射器又は無針注射システムに備え、そのインターフェースを介したユーザによる設定に応じて、ピストヘッド停止位置調整部を駆動するアクチュエータを制御することで、ユーザが1アンプルあたりの射出回数又は1回の射出あたりの注射液量を変更・設定できることを見出した。
すなわち、本発明は、次の[2]の無針注射器又は無針注射システムの発明を提供する。
[2] 1アンプルあたりの射出回数又は1回の射出あたりの注射液量を設定するインターフェースをさらに有し、
前記制御部が、前記インターフェースを介してユーザにより設定された1アンプルあたりの射出回数又は1回の射出あたりの注射液量に応じて、前記第2のアクチュエータの駆動量を制御することにより、前記ピストンヘッド停止位置の前方向への位置変更の距離を制御することを特徴とする、前記[1]に記載の無針注射器又は無針注射システム。
The needle-free syringe or needle-free injection system of the present invention has a piston head stop position adjustment unit that can adjust the stop position of the piston head, so that the number of injections per ampoule or the amount of injection liquid per injection can be changed or set by adjusting the distance by which the piston head stop position is moved forward.The inventors have discovered that by providing a needle-free syringe or needle-free injection system with an interface that sets the number of injections per ampoule or the amount of injection liquid per injection, and controlling the actuator that drives the piston head stop position adjustment unit in accordance with the user's settings via that interface, the user can change or set the number of injections per ampoule or the amount of injection liquid per injection.
That is, the present invention provides the following invention [2] of a needle-free syringe or needle-free injection system.
[2] The device further has an interface for setting the number of injections per ampoule or the amount of injection solution per injection,
The needle-free syringe or needle-free injection system described in [1] above, characterized in that the control unit controls the distance by which the piston head stop position is changed forward by controlling the drive amount of the second actuator according to the number of injections per ampoule or the amount of injection liquid per injection set by the user via the interface.
本発明の無針注射器又は無針注射システムは、ピストン基部から前方向の力を受けることができるとともに、ピストン基部に対する相対的な前後の位置を変更できるようにピストン基部と連結しているピストンロッドを使用することを特徴としている。このようなピストンロッドとピストン基部の連結構造としては、後述するとおり、特に限定されず、様々な構造を取り得るが、雄ねと雌ねじにより連結した構造が最もシンプルであり、簡便に製造することができる。
すなわち、本発明は、次の[3]の無針注射器又は無針注射システムの発明を提供する。
[3] 前記ピストンロッドと前記ピストン基部が、雄ねじと雌ねじの構造により互いに連結しており、
前記ピストンヘッド停止位置調整部が、前記第2のアクチュエータの駆動力で前記ピストンロッドと前記ピストン基部とを相対的に回転させることにより、前記ピストン基部に対する前記ピストンロッドの位置を前後に変化させることを特徴とする、前記[1]又は[2]に記載の無針注射器又は無針注射システム。
The needle-free syringe or needle-free injection system of the present invention is characterized by using a piston rod that is connected to the piston base so that it can receive a forward force from the piston base and can change its forward/backward position relative to the piston base. The connection structure between the piston rod and the piston base is not particularly limited and can take various structures, as will be described later, but a structure in which the piston rod is connected by a male and female thread is the simplest and can be easily manufactured.
That is, the present invention provides the following invention [3] of a needle-free syringe or needle-free injection system.
[3] The piston rod and the piston base are connected to each other by a male and female thread structure,
The needle-free syringe or needle-free injection system according to [1] or [2], wherein the piston head stop position adjustment unit changes the position of the piston rod relative to the piston base back and forth by rotating the piston rod and the piston base relatively with the driving force of the second actuator.
前記[3]の連結構造を採用した場合には、アクチュエータの駆動力によりピストンロッドとピストン基部とを相対的に回転させる必要があるが、ピストンロッドを回転させるときには、ピストンロッドとピストンヘッド停止位置調整部の構造を、次の[4]のような構造とすることが好ましい。
すなわち、本発明は、次の[4]の無針注射器又は無針注射システムの発明を提供する。
[4] 前記ピストンロッドの一部の外周に、前後方向に直線状に伸びた歯すじの歯を複数有する平歯車が形成されており、
前記ピストンヘッド停止位置調整部が、前記平歯車に対して前後に摺動可能で、前後方向に直線状に伸びた歯すじの歯を内周に複数有する円筒状の内歯車を有していることにより、
前後に摺動する前記ピストンロッドの位置にかかわらず、前記第2のアクチュエータの回転駆動力を、前記内歯車を介して前記平歯車に伝達して、前記ピストンロッドを回転させることができることを特徴とする、前記[3]に記載の無針注射器又は無針注射システム。
When the connecting structure of [3] above is adopted, it is necessary to rotate the piston rod and the piston base relatively by the driving force of the actuator. When rotating the piston rod, it is preferable that the structure of the piston rod and the piston head stop position adjustment part be as shown in the following [4].
That is, the present invention provides the following invention [4] of a needle-free syringe or needle-free injection system.
[4] A spur gear having a plurality of teeth extending linearly in the front-rear direction is formed on the outer periphery of a part of the piston rod,
The piston head stop position adjustment unit has a cylindrical internal gear that is slidable back and forth relative to the spur gear and has a plurality of teeth on its inner circumference that extend linearly in the back and forth direction,
The needle-free syringe or needle-free injection system described in [3] above, characterized in that the rotational driving force of the second actuator can be transmitted to the spur gear via the internal gear to rotate the piston rod, regardless of the position of the piston rod sliding back and forth.
本発明の無針注射器又は無針注射システムの弾性体蓄勢部としては、後述するとおり、特に限定されず、様々な機構を取り得るが、次の[5]のようなカム機構とすれば、アクチュエータの回転駆動力をピストンの前後方向の駆動力に容易に変換することができることから好ましい。
すなわち、本発明は、次の[5]の無針注射器又は無針注射システムの発明を提供する。
[5] 前記弾性体蓄勢部が、前記第1のアクチュエータの回転運動を、前記ピストンの前後方向の運動に変換することができるカムを有しており、
前記カムは、前記ピストンが摺動する前後方向の軸を中心に回転可能に設けられており、前記カムが前記ピストンと当接する部分の前後方向の厚みが前記カムの回転により変化する形状を有していることにより、前記第1のアクチュエータの回転運動を前記ピストンの前後方向の運動に変換して前記弾性体を蓄勢することを特徴とする、前記[1]ないし[4]のいずれかに記載の無針注射器又は無針注射システム。
As will be described later, the elastic body energy storage unit of the needle-free syringe or needle-free injection system of the present invention is not particularly limited and can take various mechanisms. However, a cam mechanism such as the following [5] is preferred because it can easily convert the rotational driving force of the actuator into driving force in the forward and backward directions of the piston.
That is, the present invention provides the following invention [5] of a needle-free syringe or needle-free injection system.
[5] The elastic energy storage unit has a cam that can convert the rotational motion of the first actuator into a forward-backward motion of the piston,
The needle-free syringe or needle-free injection system according to any one of [1] to [4] above, characterized in that the cam is provided rotatably around an axis in the front-rear direction along which the piston slides, and the cam has a shape in which the thickness in the front-rear direction of the part where it abuts against the piston changes with the rotation of the cam, thereby converting the rotational movement of the first actuator into movement in the front-rear direction of the piston and storing energy in the elastic body.
前記[5]のカム機構を採用した場合には、さらに次の[6]のようなカムの形状とすれば、弾性体の蓄勢と放勢を連続的に行うことができるため好ましい。
すなわち、本発明は、次の[6]の無針注射器又は無針注射システムの発明を提供する。
[6] 前記カムが、前記ピストンと当接する部分の前後方向の厚みが前記カムの回転に伴い徐々に増加する形状となっていることにより、前記弾性体の蓄勢を可能とする部分と、
前記ピストンと当接する部分の厚みが前記カムの回転に伴い急減する段差形状となっていることにより、前記弾性体の放勢を可能とする部分と
を有していることを特徴とする、前記[5]に記載の無針注射器又は無針注射システム。
When the cam mechanism of the above [5] is adopted, it is preferable to further adopt the shape of the cam as shown in the following [6], since this allows the elastic body to be continuously energized and deenergized.
That is, the present invention provides the following invention [6] of a needle-free syringe or needle-free injection system.
[6] A portion in which the cam is shaped so that the thickness in the front-rear direction of the portion in contact with the piston gradually increases with the rotation of the cam, thereby enabling the elastic body to store energy;
The needle-free syringe or needle-free injection system according to [5] above, characterized in that it has a portion in which the thickness of the portion that comes into contact with the piston has a stepped shape that rapidly decreases as the cam rotates, thereby enabling the elastic body to be released.
本発明の無針注射器又は無針注射システムは、さらに、ピストンロッドの前後方向の位置を検出するセンサと、ピストン基部の前後方向の位置を検出するセンサを備えることにより、ピストン、弾性体、アンプル等の部品に過大な力が加わることを防ぐことや、ピストンヘッドの位置をより正確に制御すること等が可能となる。
すなわち、本発明は、次の[7]の無針注射器又は無針注射システムの発明を提供する。
[7] 前記ピストンロッドの前後方向の位置を検出し、その検出結果を制御部に伝えることができるピストンロッド位置センサ又は
前記ピストン基部の前後方向の位置を検出し、その検出結果を制御部に伝えることができるピストン基部位置センサ
をさらに備えることを特徴とする、前記[1]ないし[6]のいずれかに記載の無針注射器又は無針注射システム。
The needle-free syringe or needle-free injection system of the present invention further includes a sensor that detects the front-rear position of the piston rod and a sensor that detects the front-rear position of the piston base, thereby making it possible to prevent excessive force from being applied to components such as the piston, elastic body, and ampoule, and to more accurately control the position of the piston head.
That is, the present invention provides the following invention [7] of a needle-free syringe or needle-free injection system.
[7] The needle-free syringe or needle-free injection system according to any one of [1] to [6] above, further comprising a piston rod position sensor capable of detecting the position of the piston rod in the forward/backward direction and transmitting the detection result to a control unit, or a piston base position sensor capable of detecting the position of the piston base in the forward/backward direction and transmitting the detection result to a control unit.
無針注射器は、弛んだ状態の皮膚に対して注射液を射出しても皮膚を貫通することが難しいが、張った状態の皮膚に対して注射液を射出すると容易に皮膚を貫通して皮下に注射することができる。そのため、アタッチメントを無針注射器の前端部に取り付け、アタッチメントを皮膚に押し当てて皮膚を張らせた上で、皮膚に対して注射液を射出することが好ましい。しかし、アタッチメントを皮膚に押し当てると圧迫痛を与えてしまい、特に、美容医療の目的で顔面の皮膚に無針注射を行う際には問題であり、アタッチメントを柔軟な材料で成形しても問題は解決しなかった。そこで、本発明者らは、アタッチメントに押し付けることなく、吸引による負圧により皮膚をアタッチメントに吸着させることで、皮膚を張らせることができるバキュームアタッチメントを開発した。
すなわち、本発明は、次の[8]の無針注射器又は無針注射システムの発明を提供する。
[8] 2つの開放端を有する円筒様の形状を有し、一方の開放端を前記プランジャ又は前記プランジャが取り付けられた前記機枠本体の前部に取り付けることができ、他方の開放端を皮膚に接触させることができるバキュームアタッチメントと、
前記バキュームアタッチメント内の空気を吸引することにより、前記皮膚を前記アタッチメントに密着させることができる吸引器と
をさらに有することを特徴とする、前記[1]ないし[7]のいずれかに記載の無針注射器又は無針注射システム。
Although needleless syringes have difficulty penetrating loose skin when injecting an injection solution, they can easily penetrate the skin and inject subcutaneously when injecting an injection solution into taut skin. Therefore, it is preferable to attach an attachment to the front end of the needleless syringe, press the attachment against the skin to taut the skin, and then inject the injection solution into the skin. However, pressing the attachment against the skin causes pressure pain, which is particularly problematic when performing needleless injections into facial skin for cosmetic medical purposes. Even molding the attachment out of a flexible material did not solve this problem. Therefore, the inventors developed a vacuum attachment that can taut the skin by adsorbing the skin to the attachment using negative pressure generated by suction, without forcing the skin against the attachment.
That is, the present invention provides the following invention [8] of a needle-free syringe or needle-free injection system.
[8] A vacuum attachment having a cylindrical shape with two open ends, one of which can be attached to the plunger or the front of the machine body to which the plunger is attached, and the other of which can be brought into contact with the skin;
The needle-free syringe or needle-free injection system according to any one of [1] to [7] above, further comprising an aspirator that can bring the skin into close contact with the attachment by sucking air from within the vacuum attachment.
本発明は、また、次の[9]及び[10]の無針注射器又は無針注射システムの駆動方法の発明を提供する。
[9] 内部の注射液を押し出すプランジャを有するアンプルを前部に取り付け可能な機枠本体と、前後に摺動可能に前記機枠本体に設けられたピストンと、前記ピストンに前方向の力を与える弾性体とを有し、蓄勢した前記弾性体を放勢して前記ピストンを前方向に駆動することにより、前記ピストンのピストンヘッドで前記プランジャを押圧して、前記アンプル内の注射液を射出することができる無針注射器又は無針注射システムを駆動する方法において、
A)前記ピストンを後方へ移動させることにより前記弾性体を蓄勢する弾性体蓄勢部と、前記弾性体蓄勢部を駆動する第1のアクチュエータとを用いて、前記弾性体を蓄勢するステップと、
B)蓄勢された前記弾性体を放勢して前記ピストンを前方向に駆動した時に前記ピストンヘッドが停止するピストンヘッド停止位置を調整するピストンヘッド停止位置調整部と、前記ピストンヘッド停止位置調整部を駆動する第2のアクチュエータとを用いて、前記ピストンヘッド停止位置を前方向の位置へと変更するステップと、
C)前記弾性体を放勢することにより、前記ピストンを前方向に駆動して、前記ピストンのピストンヘッドで前記プランジャを押圧して、前記アンプル内の注射液を射出するステップと
を繰り返し実行することを特徴とする無針注射器又は無針注射システムの駆動方法。
The present invention also provides the following inventions [9] and [10], which are methods for driving a needle-free syringe or a needle-free injection system.
[9] A method for driving a needle-free syringe or a needle-free injection system that has a machine case main body to the front of which an ampoule having a plunger for pushing out an injection liquid therein can be attached, a piston provided on the machine case main body so as to be slidable back and forth, and an elastic body that applies a forward force to the piston, and that can inject the injection liquid in the ampoule by pressing the plunger with a piston head of the piston by releasing the stored energy of the elastic body to drive the piston forward,
A) a step of energizing the elastic body using an elastic body energizing unit that energizes the elastic body by moving the piston rearward and a first actuator that drives the elastic body energizing unit;
B) changing the piston head stop position to a position in the forward direction by using a piston head stop position adjustment unit that adjusts a piston head stop position where the piston head stops when the stored energy in the elastic body is released to drive the piston forward, and a second actuator that drives the piston head stop position adjustment unit;
C) releasing the elastic body to drive the piston forward, causing the piston head of the piston to press the plunger, thereby injecting the injection liquid from the ampoule.
[10] 前記B)のステップにおいて、ユーザにより設定された注射液の射出回数又は1回の射出あたりの注射液量に応じて、前記第2のアクチュエータの駆動量を制御することにより、前記ピストンヘッド停止位置の前方向への位置変更の距離を制御することを特徴とする、前記[9]に記載の無針注射器又は無針注射システムの駆動方法。 [10] The method for driving the needle-free syringe or needle-free injection system described in [9] above, characterized in that in step B), the distance by which the piston head stopping position is moved forward is controlled by controlling the drive amount of the second actuator in accordance with the number of injections of the injection liquid or the amount of injection liquid per injection set by the user.
本発明の無針注射器又は無針注射システムの駆動方法においては、A)弾性体を蓄勢するステップと、B)ピストンヘッド停止位置を前方向の位置へと変更するステップとを同時に実行すれば、注射液を射出するための動作時間を短縮することができるため、好ましい駆動方法となる。
すなわち、本発明は、次の[11]の無針注射器又は無針注射システムの駆動方法の発明を提供する。
[11] 前記A)のステップと前記B)のステップを同時に実行することを特徴とする、前記[9]又は[10]に記載の無針注射器又は無針注射システムの駆動方法。
In the method for driving the needle-free syringe or needle-free injection system of the present invention, if the steps of A) storing energy in the elastic body and B) changing the piston head stop position to a forward position are carried out simultaneously, the operating time for injecting the injection liquid can be shortened, which is a preferable driving method.
That is, the present invention provides the following invention [11], which is a method for driving a needle-free syringe or a needle-free injection system.
[11] The method for driving the needle-free syringe or needle-free injection system according to [9] or [10], characterized in that step A) and step B) are carried out simultaneously.
本発明の無針注射器又は無針注射システムの駆動方法においては、ピストンロッドの位置を検出するセンサを使用し、ピストンロッドの位置が所定の位置よりも前方に移動したことを検知した場合には、第2のアクチュエータの駆動を停止することにより、ピストンやアンプル等の部品に過大な力が加わることを防ぐことや、ピストンヘッドの位置をより正確に制御することが可能となる。また、A)弾性体を蓄勢するステップと、B)ピストンヘッド停止位置を前方向の位置へと変更するステップとを同時に実行する場合には、ピストン基部が後退するスピードよりもピストンロッドが前進するスピードの方が早いと、ピストンヘッドがプランジャを押圧して注射液が漏出してしまうが、ピストンロッドの位置を検出するセンサに基づいてアクチュエータを停止すれば、そのような漏出を防ぐことができる。
すなわち、本発明は、次の[11]の無針注射器又は無針注射システムの駆動方法の発明を提供する。
[12] 前記B)のステップにおいて、前記ピストンロッドの前後方向の位置を検出するピストンロッド位置センサを使用し、前記ピストンロッドの位置が所定の位置よりも前方に移動したことを検知した場合には、前記第2のアクチュエータの駆動を停止することを特徴とする、前記[9]ないし[11]のいずれかに記載の無針注射器又は無針注射システムの駆動方法。
In the method for driving the needle-free syringe or needle-free injection system of the present invention, a sensor is used to detect the position of the piston rod, and when it is detected that the position of the piston rod has moved forward beyond a predetermined position, the driving of the second actuator is stopped, thereby preventing excessive force from being applied to parts such as the piston and the ampule, and making it possible to more accurately control the position of the piston head. Furthermore, when A) the step of storing energy in the elastic body and B) the step of changing the piston head stop position to a forward position are performed simultaneously, if the piston rod advances faster than the speed at which the piston base retreats, the piston head will press the plunger, causing leakage of the injection liquid. However, by stopping the actuator based on the sensor that detects the position of the piston rod, such leakage can be prevented.
That is, the present invention provides the following invention [11], which is a method for driving a needle-free syringe or a needle-free injection system.
[12] The method for driving a needle-free syringe or a needle-free injection system according to any one of [9] to [11] above, wherein in step B), a piston rod position sensor is used to detect the position of the piston rod in the forward/backward direction, and when it is detected that the position of the piston rod has moved forward beyond a predetermined position, driving of the second actuator is stopped.
本発明の無針注射器又は無針注射システムの駆動方法においては、注射液の射出を行う直前に、A)弾性体を蓄勢するステップと、B)ピストンヘッド停止位置を前方向の位置へと変更するステップと、C)弾性体を放勢して注射液を射出するステップとを短時間で連続して実行すれば、弾性体が蓄勢した状態を長く維持する必要が無くなり、ユーザが意図しない時に注射液が射出されてしまう誤射を防ぐことができるため、好ましい駆動方法となる。
すなわち、本発明は、次の[13]の無針注射器又は無針注射システムの駆動方法の発明を提供する。
[13] 注射液の射出を行う直前に、前記A)ないしC)のステップを行うことを特徴とする、前記[9]ないし[12]のいずれかに記載の無針注射器又は無針注射システムの駆動方法。
In the method for driving the needle-free syringe or needle-free injection system of the present invention, if the steps of A) energizing the elastic body, B) changing the piston head stop position to a forward position, and C) deenergizing the elastic body to inject the injection liquid are carried out successively in a short period of time immediately before injecting the injection liquid, there is no need to maintain the energized state of the elastic body for a long period of time, and it is possible to prevent accidental injection of the injection liquid when the user does not intend, which is a preferable driving method.
That is, the present invention provides the following invention [13], which is a method for driving a needle-free syringe or a needle-free injection system.
[13] The method for driving the needle-free syringe or needle-free injection system according to any one of [9] to [12] above, characterized in that steps A) to C) are performed immediately before the injection of the injection liquid.
本発明は、さらに、次の[14]ないし[17]の無針注射器又は無針注射システムの制御プログラムを提供する。
[14] 前記[1]に記載の無針注射器又は無針注射システムの制御部に
A′)前記弾性体を蓄勢するために、前記第1のアクチュエータを所定量駆動させる指令信号を生成するステップと、
B′)前記ピストンヘッド停止位置を前方向の位置へと変更するために、前記第2のアクチュエータを所定量駆動させる指令信号を生成するステップと、
C′)前記弾性体を放勢するために、前記弾性体の蓄勢を解除する指令信号を生成するステップと
を含む情報処理を実行させることを特徴とする制御プログラム。
The present invention further provides a control program for a needle-free injector or needle-free injection system according to the following [14] to [17].
[14] A step of generating a command signal to drive the first actuator by a predetermined amount in order to energize the elastic body in the control unit of the needle-free syringe or needle-free injection system described in [1] above;
B') generating a command signal to drive the second actuator a predetermined amount to change the piston head stop position to a forward position;
C') generating a command signal to release the stored energy of the elastic body in order to release the energy of the elastic body.
[15] ユーザにより設定された注射液の射出回数又は1回の射出あたりの注射液量に基づいて、前記B′)のステップにおいて前記第2のアクチュエータを駆動させる所定量を特定する情報処理を、さらに前記制御部に実行させることを特徴とする、前記[14]に記載の制御プログラム。 [15] The control program described in [14], further comprising causing the control unit to execute information processing to determine the predetermined amount by which the second actuator is driven in step B') based on the number of injections of the injection liquid or the amount of injection liquid per injection set by the user.
[16] 前記A′)のステップの信号生成と前記B′)のステップの信号生成を同時に前記制御部に実行させることを特徴とする、前記[14]又は[15]に記載の制御プログラム。 [16] The control program described in [14] or [15], characterized in that it causes the control unit to simultaneously generate signals in step A') and step B').
[17] インターフェースを通じてユーザからの射出の指示の信号を受信した直後に、前記A′)ないしC′)の情報処理を前記制御部に実行させることを特徴とする、前記[14]ないし[16]のいずれかに記載の制御プログラム。 [17] A control program according to any one of [14] to [16], characterized in that it causes the control unit to execute the information processing of A') to C') immediately after receiving a firing instruction signal from a user via an interface.
本発明の無針注射器又は無針注射システム、並びに無針注射器又は無針注射システムの駆動方法及び制御プログラムは、弾性体を蓄勢する弾性体蓄勢部をアクチュエータで駆動するとともに、ピストンヘッドの停止位置を調整するピストンヘッド停止位置調整部をアクチュエータで駆動し、これらのアクチュエータの駆動を制御部で制御して、弾性体蓄勢部による弾性体の蓄勢と、ピストンヘッド停止位置調整部によるピストンヘッド停止位置の前方向への位置変更と、弾性体の放勢によるピストンの前方向への駆動とを繰り返し行うため、アンプル内の注射液を押し出すアプランジャを段階的にピストンヘッドで押圧して前進させて、単一のアンプル内の注射液を複数回に分けて繰り返し射出することができるという効果を奏する。 The needle-free syringe or needle-free injection system, and drive method and control program for the needle-free syringe or needle-free injection system of the present invention use an actuator to drive an elastic body energy storage unit that stores energy in the elastic body, and also use an actuator to drive a piston head stop position adjustment unit that adjusts the stop position of the piston head. The drive of these actuators is controlled by a control unit, and the elastic body energy storage unit repeatedly charges the elastic body, the piston head stop position adjustment unit changes the piston head stop position forward, and the piston is driven forward by releasing the elastic body. This has the effect of gradually pressing and advancing the plunger that pushes out the injection liquid in the ampule, making it possible to repeatedly inject the injection liquid in a single ampule in multiple doses.
1. 無針注射器又は無針注射システム
1-1. 無針注射器又は無針注射システムの概要
本発明の無針注射器又は無針注射システムは、ばね(スプリング)等の弾性体の弾性力を利用する方式の無針注射器であり、前後に摺動可能に設けられたピストンと、ピストンに前方向の力を与える弾性体を使用し、蓄勢した弾性体を放勢してピストンを前方向に駆動することにより、ピストンヘッドでアンプルのプランジャを押圧して、アンプル内の注射液を高速で射出する。
本発明において、「弾性体」とは、応力を加えると変形し、応力を除すると元の形状に戻る部材をいう。「弾性体」とは、これらに限定されるわけではないが、例えば、コイルばね、板ばね、圧縮ばね、引っ張りばね、ゴム等を使用することができる。
本発明において、「蓄勢」とは、弾性体に応力を加え続けて変形させて、弾性体に弾性エネルギーを蓄積することをいい、「放勢」とは、応力を解除して変形した弾性体を元の形状に戻すことにより、蓄積した弾性エネルギーを運動エネルギーに変換することをいう。
1. Needle-free syringe or needle-free injection system
1-1. Overview of the needle-free syringe or needle-free injection system The needle-free syringe or needle-free injection system of the present invention is a needle-free syringe that utilizes the elastic force of an elastic body such as a spring, and uses a piston that is slidable back and forth, and an elastic body that applies a forward force to the piston. By releasing the stored energy of the elastic body to drive the piston forward, the piston head presses the plunger of the ampule, and the injection liquid inside the ampule is injected at high speed.
In the present invention, an "elastic body" refers to a member that deforms when stress is applied and returns to its original shape when the stress is removed. The "elastic body" is not limited to, but examples of the elastic body that can be used include, but are not limited to, coil springs, leaf springs, compression springs, tension springs, rubber, etc.
In the present invention, "energy storage" refers to the accumulation of elastic energy in an elastic body by continuously applying stress to the elastic body to cause deformation, and "energy release" refers to the conversion of accumulated elastic energy into kinetic energy by releasing the stress and returning the deformed elastic body to its original shape.
本発明の無針注射器又は無針注射システムで使用するアンプルは、無針注射器の機枠本体の前部に取り付け可能である。アンプルは通常、注射液を収容するシリンダと、シリンダの前端に設けられた微小な口径のノズルと、シリンダ内に挿入可能で内部の注射液を押し出すプランジャとを有している。体内に注入する注射液は滅菌状態とする必要があることから、アンプルは、滅菌されたアンプル内に滅菌された注射液を注入して使用するか、あらかじめ注射液が注入されたアンプルを購入して使用する。注射液を全て射出した使用済みのアンプルは、通常使い捨てとし、無針注射器の機枠本体の前部に取り付けたアンプルを取り外して、新しいアンプルに取り換えることにより、繰り返し注射を行うことができる。
このように、アンプルは、本発明の無針注射器とは別体の部品とすることができ、本発明の無針注射器は、アンプルを取り外した状態で販売されることがある。
また、アンプルは、繰り返し使用してもよく、例えば、アンプルに注射液を注入する注入口を設けるとともに、注射液の注入器を本発明の無針注射器に取り付けることで、アンプル内の注射液の射出と注入を繰り返して、アンプルを取り換えることなく継続的に使用してもよい。
The ampoule used in the needle-free syringe or needle-free injection system of the present invention can be attached to the front of the needle-free syringe housing. An ampoule typically has a cylinder that contains an injection solution, a minute-diameter nozzle at the front end of the cylinder, and a plunger that can be inserted into the cylinder and pushes out the injection solution inside. Since the injection solution to be injected into the body must be sterile, an ampoule is used by filling a sterilized injection solution into a sterilized ampoule, or an ampoule pre-filled with an injection solution is purchased and used. Once the injection solution has been completely injected, the used ampoule is usually disposable, and repeated injections can be performed by removing the ampoule attached to the front of the needle-free syringe housing and replacing it with a new ampoule.
In this way, the ampoule may be a separate component from the needle-free syringe of the present invention, and the needle-free syringe of the present invention may be sold with the ampoule removed.
Furthermore, the ampoule may be reused repeatedly. For example, by providing an injection port for injecting an injection solution into the ampoule and attaching an injection solution injector to the needleless syringe of the present invention, the injection solution in the ampoule can be repeatedly ejected and injected, allowing the ampoule to be used continuously without replacing it.
本発明の無針注射器又は無針注射システムは、アンプルを前部に取り付け可能な機枠本体、前後に摺動可能に機枠本体に設けられたピストン、ピストンに前方向の力を与える弾性体の他に、ピストンを後方へ移動させることにより弾性体を蓄勢する弾性体蓄勢部、弾性体蓄勢部を駆動する第1のアクチュエータ、蓄勢された弾性体を放勢してピストンを前方向に駆動した時にピストンヘッドが停止する位置を調整するピストンヘッド停止位置調整部、ピストンヘッド停止位置調整部を駆動する第2のアクチュエータ、並びに第1のアクチュエータ及び第2のアクチュエータを制御する制御部を含むことを特徴としている。
本発明の無針注射器又は無針注射システムは、さらに、上記以外の構成を有していてもよい。
本発明においては、上記の構成を、複数の機器に分けて有してもよく、この場合には、無針注射システムとなる。例えば、これに限定されるわけではないが、制御部については、無針注射器本体とは別体の制御装置とし、無針注射器本体と制御装置を有線又は無線通信により連結した無針注射システムとしてもよい。
The needle-free syringe or needle-free injection system of the present invention is characterized by including, in addition to a machine casing main body to the front of which an ampoule can be attached, a piston provided on the machine casing main body so as to be slidable back and forth, and an elastic body that applies a forward force to the piston, an elastic body storage unit that stores energy in the elastic body by moving the piston rearward, a first actuator that drives the elastic body storage unit, a piston head stop position adjustment unit that adjusts the position at which the piston head stops when the stored elastic body is released to drive the piston forward, a second actuator that drives the piston head stop position adjustment unit, and a control unit that controls the first actuator and the second actuator.
The needle-free syringe or needle-free injection system of the present invention may further have a configuration other than that described above.
In the present invention, the above configuration may be divided among multiple devices, in which case it becomes a needle-free injection system. For example, but not limited to, the control unit may be a control device separate from the needle-free syringe main body, and the needle-free injection system may be one in which the needle-free syringe main body and the control device are connected by wire or wireless communication.
本発明の無針注射器又は無針注射システムが備える「弾性体蓄勢部」としては、アクチュエータの駆動力を使用してピストンを後方へ移動させることができる機構であれば、特に限定されず、如何なる機構を用いてもよい。弾性体はピストンに対して前方向の力を与えるものであるから、ピストンを後方へ移動することにより、弾性体が変形(コイルばねの場合には圧縮又は伸張)して弾性エネルギーを蓄積することができる。
本発明において、「前方向」とは、ピストンが前後に摺動する軸において、ピストンがアンプルのプランジャを押圧する向きの方向を意味する。また、「後方」とは、「前方向」とは逆の方向を意味する。
アクチュエータの駆動力を使用してピストンを後方へ移動させることができる機構としては、例えば、アクチュエータの回転運動を直線運動に変換することができる機構を用いることができる。そのような機構としては、これらに限定されるわけではないが、例えば、カム機構、ボールねじ機構、タイミングベルト機構、ラック&ピニオン機構等を用いることができる。
The "elastic body energy storage unit" provided in the needle-free syringe or needle-free injection system of the present invention is not particularly limited, and any mechanism may be used as long as it is capable of moving the piston rearward using the driving force of the actuator. Because the elastic body applies a forward force to the piston, moving the piston rearward causes the elastic body to deform (compress or expand in the case of a coil spring), thereby storing elastic energy.
In the present invention, "forward" means the direction in which the piston presses the plunger of the ampule on the axis along which the piston slides back and forth. Also, "rear" means the opposite direction to "forward."
The mechanism that can move the piston backward using the driving force of the actuator can be, for example, a mechanism that can convert the rotational motion of the actuator into linear motion, such as, but not limited to, a cam mechanism, a ball screw mechanism, a timing belt mechanism, a rack and pinion mechanism, etc.
本発明の無針注射器又は無針注射システムが備える「弾性体蓄勢部」には、ピストンを後方へ移動する力を解除して、弾性体の放勢を行う機能を持たせることができる。あるいは、「弾性体蓄勢部」とは別の機構により、後方へ移動したピストンをその位置に保持し、それを解除して弾性体の放勢を行ってもよい。そのような別の機構としては、例えば、これに限定されるわけではないが、特許文献1に開示されるようなトリガーやセーフティーロックの機構を使用することができる。しかしながら、後方に移動したピストンをトリガーやセーフティーロックの機構により保持すると、誤作動により思わぬ時にトリガーが作動して注射液が射出され、人体を損傷する危険性がある。そのため、本発明の無針注射器又は無針注射システムにおいては、ユーザが射出の操作をした直後に、弾性体蓄勢部によるピストンの後方への移動と、それを解除することによる放勢を、短時間で連続して行うことが好ましい。 The "elastic body energy storage unit" included in the needle-free syringe or needle-free injection system of the present invention can be given the function of releasing the force moving the piston backward, thereby releasing the energy of the elastic body. Alternatively, a mechanism separate from the "elastic body energy storage unit" can be used to hold the piston in position after it has moved backward, and then release the force to release the energy of the elastic body. Such a mechanism could include, but is not limited to, a trigger or safety lock mechanism such as that disclosed in Patent Document 1. However, if the piston that has moved backward is held by a trigger or safety lock mechanism, there is a risk that the trigger may be activated unexpectedly due to a malfunction, causing the injection liquid to be ejected, resulting in injury to the human body. Therefore, in the needle-free syringe or needle-free injection system of the present invention, it is preferable that, immediately after the user performs the injection operation, the elastic body energy storage unit move the piston backward, and then release the force to release the energy, successively within a short period of time.
本発明の無針注射器又は無針注射システムが備える「ピストンヘッド停止位置調整部」は、蓄勢された弾性体を放勢してピストンを前方向に駆動した時にピストンヘッドが停止する位置(本発明において、「ピストンヘッド停止位置」という。)を調整する機構である。ピストンヘッドがプランジャを押圧してアンプル内の注射液を射出する際には、ピストンヘッドが停止する位置までプランジャが押し込まれて注射液を射出するため、ピストンヘッド停止位置を調整することにより、射出する注射液量を調整することが可能となる。ピストンヘッド停止位置の調整は、次のような機構のピストンを使用することにより可能となる。
本発明の無針注射器又は無針注射システムで使用するピストンは、弾性体により前方向の力が加えられるピストン基部と、ピストンヘッドを備えるピストンロッドとを有している。ここで、ピストンロッドはピストン基部から前方向の力を受けることができるように連結しているため、ピストン基部が弾性体から受けた前方向の力を、ピストンロッドに伝えることができ、ピストンロッドが備えるピストンヘッドによりプランジャを押圧することができる。同時に、ピストンロッドはピストン基部に対する相対的な前後の位置を変更できるようにピストン基部と連結しているため、ピストンヘッド停止位置を調整することが可能となる。
このような、ピストンロッドとピストン基部の連結方法としては、特に限定されず、例えば、これらに限定されるわけでないが、雄ねじと雌ねじの構造により連結する方法や、油圧式シリンダの構造として連結する方法等を用いることができる。
The "piston head stop position adjustment unit" provided in the needle-free syringe or needle-free injection system of the present invention is a mechanism that adjusts the position at which the piston head stops when the stored elastic body is released to drive the piston forward (referred to as the "piston head stop position" in this invention). When the piston head presses the plunger to inject the injection liquid from the ampule, the plunger is pushed up to the position at which the piston head stops, injecting the injection liquid. Therefore, by adjusting the piston head stop position, it is possible to adjust the amount of injection liquid to be injected. The piston head stop position can be adjusted by using a piston with the following mechanism.
The piston used in the needle-free syringe or needle-free injection system of the present invention has a piston base to which a forward force is applied by an elastic body, and a piston rod equipped with a piston head. Here, the piston rod is connected so as to be able to receive a forward force from the piston base, so that the forward force received by the piston base from the elastic body can be transmitted to the piston rod, and the piston head equipped on the piston rod can press the plunger. At the same time, because the piston rod is connected to the piston base so that its forward/backward position relative to the piston base can be changed, it is possible to adjust the stop position of the piston head.
The method of connecting the piston rod and piston base is not particularly limited, and examples that can be used include, but are not limited to, a method of connecting using a male and female thread structure, or a method of connecting using a hydraulic cylinder structure.
本発明の無針注射器又は無針注射システムが備える「アクチュエータ」としては、特に限定されず、駆動力を発生することができる部品又は機器をアクチュエータとして使用することができる。アクチュエータとしては、これらに限定されるわけではないが、例えば、サーボモータ、ステッピングモータ、リニアモータ、油圧式アクチュエータ、空気圧式アクチュエータ、超音波モータ等を使用することができる。
本発明においては、第1のアクチュエータによって弾性体蓄勢部を駆動し、第2のアクチュエータによってピストンヘッド停止位置調整部を駆動するが、単一のアクチュエータによって弾性体蓄勢部とピストンヘッド停止位置調整部のいずれにも駆動力を伝達できる機構とする場合には、第1のアクチュエータと第2のアクチュエータが同一のアクチュエータであってよい。
The "actuator" included in the needle-free syringe or needle-free injection system of the present invention is not particularly limited, and any component or device capable of generating a driving force can be used as the actuator. Examples of actuators that can be used include, but are not limited to, servo motors, stepping motors, linear motors, hydraulic actuators, pneumatic actuators, ultrasonic motors, etc.
In the present invention, the elastic body storage unit is driven by the first actuator, and the piston head stop position adjustment unit is driven by the second actuator, but if a mechanism is used in which a single actuator can transmit driving force to both the elastic body storage unit and the piston head stop position adjustment unit, the first actuator and the second actuator may be the same actuator.
本発明の無針注射器又は無針注射システムは、弾性体蓄勢部によって弾性体を蓄勢し、ピストンヘッド停止位置調整部でピストンヘッド停止位置を制御するが、連続的に注射液を射出するにあたり、手動で弾性体蓄勢部を繰り返し駆動することは、ユーザに対する負荷が大きい。また、手動でピストンヘッド停止位置調整部を駆動することにより、ピストンヘッド停止位置を正確に制御することは困難である。そして、ユユーザが思わぬ時に注射液が射出されてしまう誤射を防ぐためには、ユーザが射出をする操作をした直後に、弾性体蓄勢部によるピストンの後方への移動と、ピストンヘッド停止位置調整部によるピストンヘッド停止位置の調整と、弾性体の放勢によるピストンの前方向への駆動を含む一連の動作を短時間で行うことが好ましいが、これらの操作を短時間に手動で行うことは不可能である。
そこで、本発明の無針注射器又は無針注射システムは、弾性体蓄勢部を駆動する第1のアクチュエータと、ピストンヘッド停止位置調整部を駆動する第2のアクチュエータと、これらを制御する制御部を必須の構成として備えており、これらにより、弾性体蓄勢部による弾性体の蓄勢と、ピストンヘッド停止位置調整部によるピストンヘッド停止位置の前方向への位置変更と、弾性体の放勢によるピストンの前方向への駆動とを繰り返し行う。これにより、アンプル内の注射液を押し出すアプランジャを段階的にピストンヘッドで押圧して前進させて、単一のアンプル内の注射液を複数回に分けて繰り返し射出することが可能となる。
In the needle-free syringe or needle-free injection system of the present invention, the elastic body is charged by the elastic body charging unit and the piston head stop position is controlled by the piston head stop position adjustment unit. However, when continuously injecting injection liquid, manually repeatedly driving the elastic body charging unit places a heavy burden on the user. Furthermore, it is difficult to accurately control the piston head stop position by manually driving the piston head stop position adjustment unit. To prevent accidental injection of injection liquid when the user does not intend, it is preferable to perform a series of operations in a short period of time immediately after the user performs the injection operation, including moving the piston backward by the elastic body charging unit, adjusting the piston head stop position by the piston head stop position adjustment unit, and driving the piston forward by releasing the elastic body. However, it is impossible to perform these operations manually in a short period of time.
Therefore, the needle-free syringe or needle-free injection system of the present invention essentially comprises a first actuator that drives the elastic body energy storage unit, a second actuator that drives the piston head stop position adjustment unit, and a control unit that controls these, and these repeatedly charge the elastic body by the elastic body energy storage unit, change the piston head stop position forward by the piston head stop position adjustment unit, and drive the piston forward by releasing the elastic body.This makes it possible to gradually press and advance the plunger that pushes out the injection liquid in the ampule, and repeatedly inject the injection liquid in a single ampule in multiple doses.
1-2. 第1の実施形態
以下、本発明の実施の形態を、図面を参照して説明するが、本発明はこれらの実施形態に限定されるものではない。
図1は、本発明の第1の実施形態の無針注射器の内部構造を示す模式図である。
図1に示されるとおり、本発明の無針注射器1は、機枠本体2が装置の筐体となり、その内部に、ピストン5、弾性体(コイルばね)6、弾性体蓄勢部7、第1のアクチュエータ(モータ)8、ピストンヘッド停止位置調整部9、第2のアクチュエータ(モータ)10及び制御部11等の各種部品が取り付けられた構造を有している。機枠本体2の前部には、アンプル3を取り付け可能になっている。
機枠本体2は、全体としてほぼ円筒状の形状を有しており、前部においては、複数の段差を有しており、直径の異なる複数の円筒を重ねたような形状となっている。
第1の実施形態においては、機枠本体が筐体となっているが、本発明においては、この態様に限らず、前部にアンプルを取り付け可能で、前後に摺動可能にピストンを取り付けたものであれば、どのような機枠本体であってもよい。
1-2. First Embodiment Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited to these embodiments.
FIG. 1 is a schematic diagram showing the internal structure of a needleless syringe according to a first embodiment of the present invention.
1, the needle-free syringe 1 of the present invention has a structure in which a machine casing main body 2 serves as the housing of the device, and various parts are attached inside the machine casing main body 2, such as a piston 5, an elastic body (coil spring) 6, an elastic body energy storage unit 7, a first actuator (motor) 8, a piston head stop position adjustment unit 9, a second actuator (motor) 10, and a control unit 11. An ampoule 3 can be attached to the front of the machine casing main body 2.
The machine frame main body 2 has a generally cylindrical shape overall, and has a plurality of steps at the front, giving it a shape similar to a plurality of stacked cylinders of different diameters.
In the first embodiment, the machine frame main body serves as the housing, but the present invention is not limited to this form and may be any machine frame main body as long as it can accommodate an ampoule at the front and has a piston attached thereto so as to be able to slide back and forth.
1-2-1. アンプル
図1に示されるとおり、機枠本体2の前部は、アンプル3が取り付け可能な構造となっている。アンプル3は、無針注射器1とは別体の使い捨ての消耗品であり、ユーザは、滅菌されたパッケージに封入されたアンプル3を購入し、機枠本体2の前部の開口に装着して使用する。アンプル3は、注射液301を収容する円筒形のシリンダ302を有しており、その前端には微小な口径の吐出ノズル303が設けられている。シリンダ302には、プランジャ304が挿入されており、プランジャ304を押し入れることで、シリンダ302の内部に収容された注射液301を吐出ノズル303から射出することができる。
シリンダ302の後部には、雄ねじ305が形成されており、機枠本体2の前部の開口に形成された雌ねじ201と嵌め合わせることができる形状となっている。アンプル3は、雄ねじと雌ねじの嵌め合わせにより、機枠本体2の前部の開口に装着することができる。アンプル3には、環状のストッパ306が設けられており、シリンダ302の雄ねじ305を雌ねじ201に回し入れていくと、ストッパ306が機枠本体2の前部に当接し、さらに強い力を加えてシリンダ302を回し入れると、ストッパ306の弾性力が発生して摩擦力を高めることにより、雄ねじ305が雌ねじ201に対して回転することを抑制する。これにより、アンプル3が緩んでしまうことを防ぐことができ、ピストンの駆動力でアンプル3が飛び出してしまう事故を防ぐこともできる。
1-2-1. Ampoule As shown in FIG. 1, the front of the machine casing main body 2 is configured to allow attachment of an ampoule 3. The ampoule 3 is a disposable consumable item separate from the needleless syringe 1, and users purchase the ampoule 3 sealed in a sterilized package and use it by attaching it to the opening at the front of the machine casing main body 2. The ampoule 3 has a cylindrical cylinder 302 that contains an injection solution 301, and a discharge nozzle 303 with a small diameter is provided at its front end. A plunger 304 is inserted into the cylinder 302, and by pushing the plunger 304 in, the injection solution 301 contained inside the cylinder 302 can be ejected from the discharge nozzle 303.
A male thread 305 is formed at the rear of the cylinder 302, and is shaped to fit into the female thread 201 formed in the front opening of the machine casing main body 2. The ampoule 3 can be attached to the front opening of the machine casing main body 2 by fitting the male thread and the female thread together. The ampoule 3 is provided with an annular stopper 306. When the male thread 305 of the cylinder 302 is turned into the female thread 201, the stopper 306 abuts against the front of the machine casing main body 2. When the cylinder 302 is turned with even greater force, the stopper 306 generates an elastic force, increasing the frictional force and preventing the male thread 305 from rotating relative to the female thread 201. This prevents the ampoule 3 from loosening and also prevents the ampoule 3 from flying out due to the driving force of the piston.
1-2-2. ピストン
図1に示されるとおり、機枠本体2には、円筒形のピストンシリンジ4が取り付けられ、その内部で前後に摺動可能にピストン5が設けられている。ピストン5は、ピストン基部510とピストンロッド520とからなる。
ピストン基部510は、その外周面が、ピストンシリンジ4の内周面に接する円筒様の形状であり、ピストンシリンジ4の内部を前後に摺動することができる。ピストンシリンジ4の内周面には、図示しない前後方向の溝がピストンガイドとして設けられており、ピストン基部510の外周面に設けられた突出部がピストンガイドに沿って摺動することにより、ピストン基部510が回転しないようになっている。
ピストン基部510には、突起状のピストンフォロア511が設けられており、ピストンフォロア511によって、弾性体(コイルばね)6から前方向の力を受けることができる。また、ピストンフォロア511は、弾性体蓄勢部7のカム750により後ろ方向の力を受けることができ、これによりピストン基部510は後方へ移動する。
ピストン基部510には、ピストンフォロア511に隣接して複数のワッシャ512を取り付けることができ、ピストン基部を後方に移動させた時の弾性体(コイルばね)6の長さを変更することで、射出力(射出圧)を調整することができる。弾性体(コイルばね)6は、ワッシャ512と機枠本体2の間で圧縮されているので、ピストン基部を一定の距離後方に移動させた場合に、ワッシャ512の数が多いほど、弾性体(コイルばね)6がより圧縮されて長さが短くなるので、より大きな弾性エネルギーを蓄積することができ、射出力(射出圧)を強くすることができる。
1 , a cylindrical piston syringe 4 is attached to the machine casing main body 2, and a piston 5 is provided inside the piston syringe 4 so as to be able to slide back and forth. The piston 5 consists of a piston base 510 and a piston rod 520.
The piston base 510 has a cylindrical shape with its outer circumferential surface in contact with the inner circumferential surface of the piston syringe 4, and can slide back and forth inside the piston syringe 4. A groove in the front-rear direction (not shown) is provided on the inner circumferential surface of the piston syringe 4 as a piston guide, and a protrusion provided on the outer circumferential surface of the piston base 510 slides along the piston guide, preventing the piston base 510 from rotating.
A protruding piston follower 511 is provided on the piston base 510, and the piston follower 511 can receive a forward force from the elastic body (coil spring) 6. The piston follower 511 can also receive a rearward force from the cam 750 of the elastic body energy storage unit 7, which moves the piston base 510 rearward.
A plurality of washers 512 can be attached to the piston base 510 adjacent to the piston follower 511, and the injection force (injection pressure) can be adjusted by changing the length of the elastic body (coil spring) 6 when the piston base is moved rearward. The elastic body (coil spring) 6 is compressed between the washers 512 and the machine casing main body 2, so when the piston base is moved rearward a certain distance, the more washers 512 there are, the more the elastic body (coil spring) 6 is compressed and the shorter its length becomes, and therefore, a larger amount of elastic energy can be stored, and the injection force (injection pressure) can be increased.
ピストン基部510とピストンロッド520とは、ピストン基部510が有する雌ねじ513とピストンロッド520が有する雄ねじ521が螺合することにより、互いに連結している。このため、ピストンロッド520は、弾性体(コイルばね)6から力を受けたピストン基部510から、前方向の力を受けることができる。ピストンロッド520の前端には、ピストンヘッド522が設けられているため、弾性体(コイルばね)6が与える前方向の力は、ピストンヘッド522にも伝わることになる。なお、図1では、「前方向」を矢印の向きで示している。
このため、ピストン基部510が弾性体(コイルばね)6の力を受けて前方向に駆動すると、ピストンヘッド522がプランジャ304を押圧して、アンプル3内の注射液301を吐出ノズル303から射出することができる。
The piston base 510 and the piston rod 520 are connected to each other by threading a female thread 513 of the piston base 510 into a male thread 521 of the piston rod 520. As a result, the piston rod 520 can receive a forward force from the piston base 510, which receives force from the elastic body (coil spring) 6. Because a piston head 522 is provided at the front end of the piston rod 520, the forward force applied by the elastic body (coil spring) 6 is also transmitted to the piston head 522. In FIG. 1, the "forward direction" is indicated by the direction of the arrow.
Therefore, when the piston base 510 is driven forward by the force of the elastic body (coil spring) 6, the piston head 522 presses the plunger 304, causing the injection liquid 301 in the ampoule 3 to be ejected from the discharge nozzle 303.
ピストン基部510とピストンロッド520とは、雌ねじ513と雄ねじ521の構造により互いに連結しているため、ピストン基部510とピストンロッド520とを相対的に回転させることで、相対的な位置を前後に変更することができる。これにより、ピストンヘッド522の位置を前後に調整することができる。
第1の実施形態においては、ピストン基部510には、図示しないピストンガイドが設けられていることにより、ピストン基部510が回転しないようになっている一方、ピストンロッド520は、第2のアクチュエータ(モータ)10の駆動力により回転できるようになっている。しかし、本発明においては、この態様に限らず、ピストンロッドが回転せず、ピストン基部の方が回転する構造としてもよい。また、前述のとおり、本発明においては、ピストンロッドが、ピストン基部から前方向の力を受けることができるとともに、ピストン基部に対する相対的な前後の位置を変更できるようにピストン基部と連結していれば、如何なる構造であってもよい。
The piston base 510 and the piston rod 520 are connected to each other by a structure of the female thread 513 and the male thread 521, so that the relative positions of the piston base 510 and the piston rod 520 can be changed forward and backward by rotating them relative to each other, thereby adjusting the position of the piston head 522 forward and backward.
In the first embodiment, the piston base 510 is provided with a piston guide (not shown) to prevent the piston base 510 from rotating, while the piston rod 520 can rotate by the driving force of the second actuator (motor) 10. However, the present invention is not limited to this configuration, and a structure in which the piston rod does not rotate and the piston base rotates instead may be used. Also, as described above, the present invention may have any structure as long as the piston rod can receive a forward force from the piston base and is connected to the piston base so that its forward/backward position relative to the piston base can be changed.
1-2-3. 弾性体蓄勢部
本発明の無針注射器1は、図1に示されるとおり、弾性体蓄勢部7を備えており、弾性体蓄勢部7のカム750がピストンフォロア511を押圧して、ピストン基部510を後方に移動させ、弾性体(コイルばね)6を圧縮して蓄勢している。
弾性体蓄勢部7は、ロッド710、玉軸受け720、大歯車730、台座740及びカム750を含んでいる。
ロッド710は、大歯車730を回転させる回転軸となる円筒形の部品である。ロッド710は中空であり、その空間でピストンロッド520が前後に自由に移動することができる。ロッド710は、円筒形の玉軸受け720に挿入されており、ボールを介して球軸受け720の内周面と当接するため、滑らかに回転することができる。ロッド710には、大歯車730が連結しており、ロッド710を回転軸として大歯車730が回転する。ロッド710と大歯車730は、ピストンが摺動する前後方向の軸を中心に回転することとなる。玉軸受け720は、ボールを介して大歯車730と当接しているため、大歯車730も大きな摩擦力を受けることなく、滑らかに回転することができる。大歯車730には、円環状の台座740が設けられ、台座740の表面にはカム750が設けられている。これにより、カム750も、前後方向の軸を中心に回転することとなる。
As shown in Fig. 1, the needle-free syringe 1 of the present invention is provided with the elastic body energy storage unit 7, and the cam 750 of the elastic body energy storage unit 7 presses the piston follower 511 to move the piston base 510 rearward, compressing and storing the elastic body (coil spring) 6.
The elastic energy storage unit 7 includes a rod 710 , a ball bearing 720 , a gear wheel 730 , a base 740 and a cam 750 .
The rod 710 is a cylindrical part that serves as the axis of rotation for rotating the gear wheel 730. The rod 710 is hollow, allowing the piston rod 520 to move freely back and forth within the hollow space. The rod 710 is inserted into a cylindrical ball bearing 720 and contacts the inner surface of the ball bearing 720 via balls, allowing for smooth rotation. The gear wheel 730 is connected to the rod 710, and the gear wheel 730 rotates around the rod 710 as its axis of rotation. The rod 710 and the gear wheel 730 rotate around the axis of the front-rear direction along which the piston slides. The ball bearing 720 contacts the gear wheel 730 via balls, allowing the gear wheel 730 to rotate smoothly without being subjected to large frictional forces. The gear wheel 730 is provided with an annular base 740, and a cam 750 is provided on the surface of the base 740. As a result, the cam 750 also rotates around the axis of the front-rear direction.
大歯車730は、第1のアクチュエータ(モータ)8の駆動力を受けて回転することができる。すなわち、第1のアクチュエータ(モータ)8のシャフト820に設けられた歯車810により、第1のアクチュエータ(モータ)8の回転駆動力が、大歯車730に伝達する。 The large gear 730 can rotate by receiving the driving force of the first actuator (motor) 8. That is, the rotational driving force of the first actuator (motor) 8 is transmitted to the large gear 730 by a gear 810 provided on the shaft 820 of the first actuator (motor) 8.
歯車による駆動力の伝達について説明するため、図1における破線C1-C2を含む平面での断面図を、図2(A)に示す。
図2(A)に示されるとおり、ロッド710は、円筒形であり、ピストンロッド520が自由に移動できる空間を内部に有している。そして、ロッド710には大歯車730が連結しており、大歯車730の外周には多数の歯731が設けられている。
大歯車730の上部には、大歯車730を回転させるための歯車810が設置されており、第1のアクチュエータ(モータ)8の駆動力により、シャフト820を中心に回転する。歯車810の外周には、多数の歯811が設けられている。
歯車810が右回りに回転すると、歯車810と大歯車730が噛み合う部分において、左方向に移動する歯車810の歯811によって、大歯車730の歯731が左方向に押圧され、大歯車730は左回りに回転する。逆に、歯車810が左回りに回転すると、大歯車730は右回りに回転する。第1のアクチュエータ(モータ)8の駆動は、制御部11によって制御されており、大歯車730の回転を自在に制御することが可能である。
In order to explain the transmission of driving force by gears, a cross-sectional view taken along the plane including the dashed line C1-C2 in FIG. 1 is shown in FIG. 2(A).
2A, rod 710 is cylindrical and has a space inside that allows free movement of piston rod 520. A large gear 730 is connected to rod 710, and a large number of teeth 731 are provided on the outer periphery of large gear 730.
A gear 810 for rotating the large gear 730 is installed on the upper part of the large gear 730, and rotates around a shaft 820 by the driving force of the first actuator (motor) 8. A large number of teeth 811 are provided on the outer periphery of the gear 810.
When gear 810 rotates clockwise, at the portion where gear 810 and large gear 730 mesh, teeth 811 of gear 810 moving leftward press teeth 731 of large gear 730 leftward, causing large gear 730 to rotate counterclockwise. Conversely, when gear 810 rotates counterclockwise, large gear 730 rotates clockwise. The drive of first actuator (motor) 8 is controlled by control unit 11, making it possible to freely control the rotation of large gear 730.
図2(A)に示されるとおり、大歯車730と歯車810は、円筒形の機枠本体2の内部に収納されており、歯車に挟まれるといった事故を防ぐことができる。
機枠本体2の下部は、平坦な形状となっており、無針注射器1を作業台等に安定に置くことができる。機枠本体2は、左右の2つの部分が図示しない締結ねじによって結合されており、締結ねじを取り外すことによって、内部の部品の取り換えや修理を行うことができる。
As shown in FIG. 2A, the large gear 730 and the gear 810 are housed inside the cylindrical machine casing main body 2, which can prevent accidents such as being caught between the gears.
The lower part of the machine casing main body 2 has a flat shape, allowing the needle-free syringe 1 to be placed stably on a workbench, etc. The machine casing main body 2 has two left and right parts joined together by fastening screws (not shown), and internal parts can be replaced or repaired by removing the fastening screws.
図1に示されるカム750は、大歯車730の回転運動を、ピストンの前後方向の運動に変換することができる機構である。
図1に示されるとおり、カム750は、ピストン基部510のピストンフォロア511と当接している。カム750は、場所によって厚さが異なる半円環状の立体形状を有している。ピストンフォロア511は、ボールを介してカム750と当接するため、カム750は滑らかに回転することができ、ピストン基部510は図示しないピストンガイドにより回転が防止されているため、カム750とピストンフォロア511が当接する箇所が、カム750上で移動することになる。カム750が回転することにより、ピストンフォロア511と当接する箇所のカム750の前後方向の厚みが変化するため、回転運動を前後方向の運動に変化することができる。
The cam 750 shown in FIG. 1 is a mechanism that can convert the rotational movement of the large gear 730 into the back-and-forth movement of the piston.
As shown in FIG. 1 , cam 750 abuts against piston follower 511 of piston base 510. Cam 750 has a semicircular, three-dimensional shape with thickness varying depending on the location. Because piston follower 511 abuts against cam 750 via a ball, cam 750 can rotate smoothly. Because piston base 510 is prevented from rotating by a piston guide (not shown), the point where cam 750 abuts against piston follower 511 moves on cam 750. As cam 750 rotates, the thickness of cam 750 in the front-to-rear direction at the point where it abuts against piston follower 511 changes, so that rotational motion can be converted into front-to-rear motion.
カム750とピストンフォロア511が当接した状態と、カムの厚みの変化を図3に示す。
図3(A)は、カム750とピストンフォロア511が当接した状態を、図1におけるピストンが摺動する軸に沿って後方から見た模式図である。
図3(A)に示されるとおり、大歯車730には円環状の台座740が設けられており、台座740の表面にはカム750が設けられている。カム750は、半円環状で厚みが変化する立体形状であり、同一形状の1対のカム750が、角度を180°変えて、台座740上にそれぞれ形成されている。
ピストン基部510の先端に設けられた1対のピストンフォロア511がカム750にそれぞれ当接し、ピストンフォロア511は弾性体(コイルばね)6によってカム750に押しつけられている。このため、カム750とピストンフォロア511が当接する箇所のカムの厚みに応じて、ピストン基部510が前後に移動する。ピストン基部510が前後に移動すると、ピストン基部510と連結したピストンロッド520も前後に移動する。
カム750とピストンフォロア511の当接する箇所は2カ所あるが、2つのカム750は同一の立体形状であるため、カム750とピストンフォロア511が当接する箇所のカム750の厚みは、2カ所とも同一である。
カム750とピストンフォロア511が当接する箇所のカム750の厚みは、大歯車730の回転によって変化する。大歯車730が回転した角度を記号θで示す。
FIG. 3 shows the state in which the cam 750 and the piston follower 511 are in contact with each other, and the change in the thickness of the cam.
3A is a schematic diagram showing the state in which the cam 750 and the piston follower 511 are in contact with each other, as viewed from behind along the axis along which the piston in FIG. 1 slides.
3A, a circular base 740 is provided on the large gear 730, and a cam 750 is provided on the surface of the base 740. The cam 750 has a semicircular, three-dimensional shape with a variable thickness, and a pair of cams 750 of the same shape are formed on the base 740 at 180° angle from each other.
A pair of piston followers 511 provided at the tip of the piston base 510 each abut against a cam 750, and the piston followers 511 are pressed against the cam 750 by an elastic body (coil spring) 6. Therefore, the piston base 510 moves back and forth depending on the thickness of the cam at the point where the cam 750 and the piston followers 511 abut. When the piston base 510 moves back and forth, the piston rod 520 connected to the piston base 510 also moves back and forth.
There are two points where the cam 750 and the piston follower 511 come into contact, but since the two cams 750 have the same three-dimensional shape, the thickness of the cam 750 at the points where the cam 750 and the piston follower 511 come into contact is the same at both points.
The thickness of the cam 750 at the point where the cam 750 and the piston follower 511 contact each other varies with the rotation of the gear wheel 730. The angle by which the gear wheel 730 has rotated is indicated by the symbol θ.
図3(B)は、大歯車730が回転した時の、カム750とピストンフォロア511が当接する箇所のカム750の厚みの変化を示すグラフである。
図3(B)に示すとおり、大歯車730の回転角θ=0°の時には、カム750の厚みは0であり、ピストンフォロア511は台座740に当接している。大歯車730が回転して回転角θ=15°となった時に、ピストンフォロア511はカム750と最初に当接し、さらに回転角を増していくと、カム750とピストンフォロア511が当接する箇所のカム750の厚みが増大していく。そして、回転角θ=150°に達した時に、カム750の厚さは最大値であるGに達する。図3(A)は、大歯車730の回転角θ=150°の状態を示している。
このようにカムの厚みが増大して行くことにより、ピストン基部510が後方に移動し、弾性体(コイルばね)6を圧縮して、弾性体蓄勢部7による弾性体の蓄勢を行うことができる。
FIG. 3B is a graph showing the change in thickness of the cam 750 at the point where the cam 750 and the piston follower 511 come into contact when the large gear 730 rotates.
As shown in Figure 3(B), when the rotation angle θ of the gear 730 is 0°, the thickness of the cam 750 is 0, and the piston follower 511 abuts against the base 740. When the gear 730 rotates and the rotation angle θ becomes 15°, the piston follower 511 first abuts against the cam 750, and as the rotation angle increases further, the thickness of the cam 750 at the point where the cam 750 and the piston follower 511 abut increases. Then, when the rotation angle θ becomes 150°, the thickness of the cam 750 reaches its maximum value, G. Figure 3(A) shows the state when the rotation angle θ of the gear 730 is 150°.
As the thickness of the cam increases in this way, the piston base 510 moves rearward, compressing the elastic body (coil spring) 6 and allowing the elastic body energy storage section 7 to store energy in the elastic body.
図3(B)に示されるとおり、回転角をさらに増していくと、回転角θ=165°となったところで、カム750の厚さが急減して0となる。このようにカム750は段差形状となっており、ピストンフォロア511はこの段差から急落して、弾性体(コイルばね)6が元の形状に戻る力を受けて加速し、前方に高速に駆動した後、台座740に到達したところで停止する。このように弾性体蓄勢部7によって弾性体(コイルばね)6の放勢を行うこともでき、これによりピストン5を前方に高速に駆動することができる。
以上のように、第1の実施形態の無針注射器1が備える弾性体蓄勢部7は、第1のアクチュエータ(モータ)8の回転運動をピストンの前後方向の運動に変換することができるカム機構となっており、回転運動を継続することで、弾性体(コイルばね)6の蓄勢と放勢を連続して行うことができる。
3(B), as the rotation angle is further increased, the thickness of cam 750 suddenly decreases to 0 when rotation angle θ=165°. In this way, cam 750 has a stepped shape, and piston follower 511 suddenly drops from this step, receives a force that causes elastic body (coil spring) 6 to return to its original shape, accelerates, and is driven forward at high speed, before stopping when it reaches base 740. In this way, elastic body energy storage unit 7 can also release energy from elastic body (coil spring) 6, thereby allowing piston 5 to be driven forward at high speed.
As described above, the elastic body energy storage unit 7 included in the needle-free syringe 1 of the first embodiment is a cam mechanism that can convert the rotational motion of the first actuator (motor) 8 into forward and backward motion of the piston, and by continuing the rotational motion, the elastic body (coil spring) 6 can be continuously charged and released.
1-2-4. ピストンヘッド停止位置調整部
本発明の無針注射器1は、図1に示されるとおり、ピストンヘッド停止位置調整部9を備えており、第2のアクチュエータ(モータ)10の駆動力を用いてピストンロッド520を回転させて、ピストン基部510に対するピストンロッド520の相対的な位置を前後に変更することで、ピストンヘッド停止位置を調整する。
図1に示されるとおり、ピストンヘッド停止位置調整部9は、内歯車910及び玉軸受け920を含む機構となっている。内歯車910は、円筒状であり、前後方向に直線状に伸びた歯すじの複数の歯911が内側向きに設けられて内歯車となっている。これに対して、ピストンロッド520の後方の端部には、前後方向に直線状に伸びた歯すじの複数の歯523が外側向きに設けられて平歯車となっており、内歯車910の歯911と噛み合った構造となっている。そして、内歯車910は、玉軸受け920に挿入されて滑らかに回転できるようになっており、さらに第2のアクチュエータ10のシャフト1001と連結していることで、第2のアクチュエータ10の駆動力で回転できるようになっている。このような構造を有することにより、第2のアクチュエータ(モータ)10の回転駆動力を、内歯車910を介して、ピストンロッド520の平歯車に伝達して、ピストンロッド520を回転させることができる。第2のアクチュエータ(モータ)10の駆動は、制御部11によって制御されており、内歯車910の回転をどちらの回転方向にも自在に制御することが可能である。
1-2-4. Piston head stop position adjustment unit As shown in Fig. 1, the needle-free syringe 1 of the present invention is equipped with a piston head stop position adjustment unit 9, which rotates the piston rod 520 using the driving force of the second actuator (motor) 10 to change the relative position of the piston rod 520 with respect to the piston base 510 back and forth, thereby adjusting the piston head stop position.
As shown in FIG. 1 , the piston head stop position adjustment unit 9 is a mechanism including an internal gear 910 and a ball bearing 920. The internal gear 910 is cylindrical and has multiple teeth 911 that extend linearly in the front-to-rear direction and are provided facing inward to form an internal gear. In contrast, the rear end of the piston rod 520 has multiple teeth 523 that extend linearly in the front-to-rear direction and are provided facing outward to form a spur gear that meshes with the teeth 911 of the internal gear 910. The internal gear 910 is inserted into the ball bearing 920 to enable smooth rotation, and is further connected to the shaft 1001 of the second actuator 10 so that it can rotate using the driving force of the second actuator 10. With this structure, the rotational driving force of the second actuator (motor) 10 can be transmitted to the spur gear of the piston rod 520 via the internal gear 910, thereby rotating the piston rod 520. The drive of the second actuator (motor) 10 is controlled by the control unit 11, and the rotation of the internal gear 910 can be freely controlled in either direction.
歯車による駆動力の伝達について説明するため、図1における破線C3-C4を含む平面での断面図を、図2(B)に示す。
図2(B)に示されるとおり、内歯車910は、円筒形状であり、その内部にピストンロッド520を収容している。内歯車910の内側には、複数の歯911が設けられており、ピストンロッド520の外側に設けられた歯523と噛み合った構造となっている。したがって、内歯車910を第2のアクチュエータ(モータ)10で右回りに回転すると、ピストンロッド520も右回りに回転する。逆に、内歯車910を左回りに回転すると、ピストンロッド520も左回りに回転する。
内歯車910の歯911と、ピストンロッド520の歯523は、いずれも、前後方向に直線状に伸びた歯すじとなっているため、ピストンロッド520は、内歯車910に対して前後に摺動することができる。
In order to explain the transmission of driving force by the gears, a cross-sectional view taken along the plane including the dashed line C3-C4 in FIG. 1 is shown in FIG. 2(B).
2(B), the internal gear 910 has a cylindrical shape and houses the piston rod 520 therein. A plurality of teeth 911 are provided on the inside of the internal gear 910, and are configured to mesh with teeth 523 provided on the outside of the piston rod 520. Therefore, when the internal gear 910 is rotated clockwise by the second actuator (motor) 10, the piston rod 520 also rotates clockwise. Conversely, when the internal gear 910 is rotated counterclockwise, the piston rod 520 also rotates counterclockwise.
The teeth 911 of the internal gear 910 and the teeth 523 of the piston rod 520 both have tooth traces that extend linearly in the front-to-rear direction, so that the piston rod 520 can slide back and forth relative to the internal gear 910 .
次に、図1に示されるとおり、ピストンロッド520に設けられた雄ねじ521は、右ねじとなるように切削されているため、内歯車910を右回りに回転すると、ピストンロッド520も右回りに回転するとともに、ピストン基部510に対して前方向に移動する。逆に、内歯車910を左回りに回転すると、ピストンロッド520も左回りに回転するとともに、ピストン基部510に対して後方に移動する。
第1の実施形態においては、雄ねじ521は右ねじとなるように切削されたものであるが、本発明の無針注射器においては、左ねじとなるように切削されたものであってもよい。この場合には、ピストンロッド520を左回りに回転させると、ピストン基部510に対して前方向に移動し、右回りに回転させると後方に移動する。
1 , the male thread 521 provided on the piston rod 520 is cut to be a right-handed thread, so when the internal gear 910 is rotated clockwise, the piston rod 520 also rotates clockwise and moves forward relative to the piston base 510. Conversely, when the internal gear 910 is rotated counterclockwise, the piston rod 520 also rotates counterclockwise and moves backward relative to the piston base 510.
In the first embodiment, the male thread 521 is cut to be a right-handed thread, but in the needle-free syringe of the present invention, it may be cut to be a left-handed thread. In this case, when the piston rod 520 is rotated counterclockwise, it moves forward relative to the piston base 510, and when it is rotated clockwise, it moves backward.
図1は、カム750によりピストン基部510が後方に移動して、弾性体(コイルばね)6を蓄勢した状態であり、図3(B)において大歯車730の回転角θ=150℃の状態を示している。ここで、さらに大歯車730を回転させて、回転角θ=165°を超えると、前述のとおり、カム750の段差からピストンフォロア511が急落して、弾性体(コイルばね)6の放勢が行われ、ピストン5が前方向に高速に駆動した後、ピストンフォロア511が台座740に到達したところで停止する。この停止した時点におけるピストンヘッド522の位置が、「ピストンヘッド停止位置」となる。
図1の場合には、ピストンヘッド522とプランジャ304との間の距離(ギャップ)はGであるが、カム750の高さもGであるため、弾性体(コイルばね)6を放勢しても、ピストンヘッド停止位置は、プランジャ304の末端の位置となり、ピストンヘッド522によりプランジャ304を押圧することができない。
1 shows a state in which the piston base 510 has moved rearward by the cam 750, storing energy in the elastic body (coil spring) 6, and FIG. 3B shows a state in which the rotation angle θ of the gear wheel 730 is 150°. If the gear wheel 730 is further rotated and the rotation angle θ exceeds 165°, as described above, the piston follower 511 suddenly drops from the step of the cam 750, releasing the energy of the elastic body (coil spring) 6, and the piston 5 is driven forward at high speed, after which it stops when the piston follower 511 reaches the base 740. The position of the piston head 522 at this point of stop is the "piston head stop position."
In the case of FIG. 1, the distance (gap) between the piston head 522 and the plunger 304 is G, but the height of the cam 750 is also G. Therefore, even if the elastic body (coil spring) 6 is released, the piston head stops at the end position of the plunger 304, and the piston head 522 cannot press the plunger 304.
そのため、プランジャ304を押圧して注射液301の射出を行うには、ピストンヘッド停止位置を前方向の位置へ変更する必要がある。
かかる位置変更は、ピストンヘッド停止位置調整部9により行うことができる。すなわち、図1に示される制御部11が、第2のアクチュエータ(モータ)10を制御して、内歯車910を右回りに所定量(所定の回転数)だけ回転させ、ピストンロッド520を距離xだけ前方向に移動させる。これによりピストヘッド停止位置も、図1の場合と比較して、距離xだけ前方向に移動した位置に変更することができる。
ピストンロッド520を距離xだけ前方向に移動させるにあたっては、図示しない電気通信回線により制御部11と連結したピストンロッド位置センサ1301により、ピストンヘッド522の接近を検出することで、ピストンヘッド522の位置をリアルタイムで計測する。そして、ピストンヘッド522が所定の位置よりも前方に移動したことを計測した時には、制御部11は直ちに第2のアクチュエータ(モータ)10の駆動を停止して、ピストンロッド520の移動を停止する。これにより、ピストンロッド520が距離x以上に前方に移動して過剰な液量を注射してしまうことを防止でき、また、ピストンロッド520が前方に移動しすぎて、射出を行う際にピストンヘッド522が前方に飛び出してアンプル3や機枠本体2の前端部を壊してしまうといった事故を防止することができる。
Therefore, in order to press the plunger 304 and inject the injection liquid 301, it is necessary to change the piston head stop position to a position in the forward direction.
This position change can be performed by the piston head stop position adjustment unit 9. That is, the control unit 11 shown in Fig. 1 controls the second actuator (motor) 10 to rotate the internal gear 910 clockwise a predetermined amount (a predetermined number of rotations) and move the piston rod 520 forward by a distance x. This allows the piston head stop position to be changed to a position moved forward by the distance x compared to the case of Fig. 1.
When the piston rod 520 is moved forward by the distance x, the position of the piston head 522 is measured in real time by a piston rod position sensor 1301 connected to the control unit 11 via an electric communication line (not shown) by detecting the approach of the piston head 522. When the control unit 11 measures that the piston head 522 has moved forward beyond a predetermined position, it immediately stops driving the second actuator (motor) 10 to stop the movement of the piston rod 520. This prevents the piston rod 520 from moving forward beyond the distance x, thereby injecting an excessive amount of liquid, and also prevents an accident in which the piston rod 520 moves too far forward and the piston head 522 jumps out forward during injection, damaging the ampoule 3 or the front end of the machine housing main body 2.
図4は、ピストンヘッド停止位置を変更し、弾性体の放勢を行った場合の無針注射器1の内部構造の動作を示す。
図4(A)は、図1の状態からピストンヘッドが前方向に移動した状態を示している。図4(A)に示されるように、図1と比較して、ピストンヘッド522は前方向に距離xだけ移動しており、プランジャ304との距離(ギャップ)が、GからG-xへと変化してる。一方、ピストン基部510の位置は変更しておらず、ピストンロッド520は、ピストン基部510に対する相対的な位置が距離xだけ前方向に変化したものである。図4(A)は、弾性体(コイルばね)6の放勢を行う前の状態であるので、図4(A)に示されるピストンヘッド522の位置は、本発明における「ピストンヘッド停止位置」ではない。しかし、ピストンヘッド522は前方向に距離xだけ移動しているので、弾性体(コイルばね)6を放勢してピストンを前方向に駆動した時にピストンヘッドが停止する位置(「ピストンヘッド停止位置」)も前方向に距離xだけ変更されたことになる。
FIG. 4 shows the operation of the internal structure of the needle-free syringe 1 when the piston head stop position is changed and the elastic body is released.
FIG. 4A shows a state in which the piston head has moved forward from the state shown in FIG. 1 . As shown in FIG. 4A , compared to FIG. 1 , the piston head 522 has moved forward by a distance x, and the distance (gap) between the piston head 522 and the plunger 304 has changed from G to G-x. Meanwhile, the position of the piston base 510 has not changed, and the relative position of the piston rod 520 with respect to the piston base 510 has moved forward by a distance x. Because FIG. 4A shows a state before the elastic body (coil spring) 6 is released, the position of the piston head 522 shown in FIG. 4A is not the "piston head stop position" according to the present invention. However, because the piston head 522 has moved forward by a distance x, the position at which the piston head stops when the elastic body (coil spring) 6 is released and the piston is driven forward (the "piston head stop position") has also moved forward by a distance x.
図4(B)は、図4(A)の状態から弾性体(コイルばね)6の放勢を行うことにより、ピストン5が前方向に駆動した後、ピストン5が停止した状態を示す。
図4(B)に示されるように、ピストンフォロア511が当接する箇所のカムの厚みが無くなって、ピストンフォロア511は台座740に当接している。これは、図3(B)において、大歯車730の回転角θが180°となった状態である。前述のとおり、大歯車730の回転角θが165°を超えると、カム750の段差からピストンフォロア511が急落して、弾性体(コイルばね)6の放勢が行われ、ピストン5が前方向に高速に駆動した後、ピストンフォロア511が台座740に到達したところで停止する。この際、図4(B)に示されるとおり、ピストンヘッド522が高速でプランジャ304に衝突し、注射液301を吐出ノズル303から高速に射出することができる。
FIG. 4B shows a state in which the piston 5 has stopped after being driven forward by releasing the elastic body (coil spring) 6 from the state shown in FIG. 4A.
As shown in FIG. 4(B), the thickness of the cam at the point where the piston follower 511 abuts disappears, and the piston follower 511 abuts against the base 740. This corresponds to the state in FIG. 3(B) where the rotation angle θ of the gear wheel 730 is 180°. As described above, when the rotation angle θ of the gear wheel 730 exceeds 165°, the piston follower 511 suddenly drops from the step of the cam 750, the elastic body (coil spring) 6 is released, the piston 5 is driven forward at high speed, and then the piston follower 511 stops when it reaches the base 740. At this time, as shown in FIG. 4(B), the piston head 522 collides with the plunger 304 at high speed, and the injection solution 301 can be ejected from the discharge nozzle 303 at high speed.
図4(B)に示されるとおり、無針注射器1は、図示しない電気通信回線により制御部11と連結したピストン基部位置センサ1302を備えている。ピストン基部位置センサ1302は、ピストンフォロア511の接近を検出することで、ピストンフォロア511の位置をリアルタイムで計測する。そして、ピストンフォロア511が台座740に当接する位置までピストン基部510が前方向に移動したことを計測した時には、制御部11は直ちに第1のアクチュエータ(モータ)8の駆動を停止する。これにより、射出を終えた後に、大歯車730の回転を正しい位置で停止させることができるとともに、意図せぬ次の射出が行われてしまう事故を防ぐことができる。 As shown in Figure 4 (B), the needle-free syringe 1 is equipped with a piston base position sensor 1302 connected to the control unit 11 via an electrical communication line (not shown). The piston base position sensor 1302 measures the position of the piston follower 511 in real time by detecting the approach of the piston follower 511. Then, when it measures that the piston base 510 has moved forward to a position where the piston follower 511 abuts the base 740, the control unit 11 immediately stops driving the first actuator (motor) 8. This makes it possible to stop the rotation of the large gear 730 at the correct position after injection is completed, and also prevents the accident of an unintended next injection.
図4(A)において、ピストンヘッド522とプランジャ304との間にはギャップが存在するため、弾性体(コイルばね)6の放勢の初期において、ピストン5は抵抗を受けることなく弾性体(コイルばね)6により加速されて、高速でプランジャ304に衝突することができる。これにより、プランジャ304も高速で移動して、ピストンフォロア511が台座740に到達して停止するまで、ピストンヘッド522はプランジャ304を一気に押し込み注射液301の射出を行う。このように、ギャップが存在することにより、ピストヘッド522がプランジャ304を叩くハンマーのように作用して、高速で注射液を射出することができるため、注射液を皮下に注入することが可能となる。
図4(A)におけるギャップの距離はG-xであるが、ピストンヘッド522は、カムの厚さGだけ前方向に移動して停止するため、図4(B)に示されるとおり、プランジャ304を距離xだけ押し込むことができる。したがって、制御部11によりピストンヘッド522を前方向に移動する距離xを制御することで、1回の射出あたりの注射液量(x×アンプル3内の注射液301の断面積)を制御することができる。そして、1回の射出あたりの注射液量を定めることで、単一のアンプル3内の注射液301を射出できる回数(アンプル3内の注射液301の前後方向の長さ/x)も定まることになる。
4A, because a gap exists between the piston head 522 and the plunger 304, in the initial stage of the release of the elastic body (coil spring) 6, the piston 5 is accelerated by the elastic body (coil spring) 6 without resistance and can collide with the plunger 304 at high speed. As a result, the plunger 304 also moves at high speed, and the piston head 522 pushes the plunger 304 in one go until the piston follower 511 reaches the base 740 and stops, thereby injecting the injection solution 301. In this way, because of the existence of the gap, the piston head 522 acts like a hammer hitting the plunger 304, allowing the injection solution to be injected at high speed, making it possible to inject the injection solution subcutaneously.
The gap distance in Figure 4(A) is G-x, but the piston head 522 moves forward by the cam thickness G and stops, so that the plunger 304 can be pushed in by a distance x, as shown in Figure 4(B). Therefore, by controlling the distance x by which the piston head 522 is moved forward by the control unit 11, the amount of injection liquid per injection (x x cross-sectional area of the injection liquid 301 in the ampule 3) can be controlled. Furthermore, by determining the amount of injection liquid per injection, the number of times that the injection liquid 301 in a single ampule 3 can be injected (the length of the injection liquid 301 in the ampule 3 in the front-to-rear direction/x) is also determined.
ピストンヘッド522を前方向に移動する距離xの値を大きくするほど、1回の射出あたりの注射液量も多くなるが、ギャップの距離(G-x)が短くなるため、ピストンヘッド522が加速される距離が短くなり、初期の衝撃力(射出圧)が弱くなる。逆に、xの値が小さいと、1回の射出あたりの注射液量は少なくなるが、ギャップの距離(G-x)が長くなるため、ピストンヘッド522が加速される距離も長くなり、初期の衝撃力(射出圧)が強くなる。
皮膚に弾力があり撓み(たわみ)やすい箇所では、初期の衝撃力(射出圧)が強くても注射液量が少ないと、皮膚が撓む間に注射液量が尽きてしまい皮膚を貫通することができないので、xの値を大きくすることにより注射液量を多くして、撓んだ皮膚にさらに注射液を押し込むことで皮膚を貫通させることが効果的である。
逆に、皮膚が張っており硬い箇所では、注射液量が多くても初期の衝撃力(射出圧)が弱いと、固い皮膚を貫通することができないので、xの値を小さくすることにより初期の衝撃力(射出圧)を強くして、固い皮膚を破って注射液を貫通させることが効果的である。
The larger the value of the distance x by which the piston head 522 is moved forward, the larger the amount of injection liquid per injection, but the shorter the gap distance (G-x), the shorter the distance over which the piston head 522 is accelerated, and the weaker the initial impact force (injection pressure). Conversely, when the value of x is small, the amount of injection liquid per injection decreases, but the longer the gap distance (G-x), the longer the distance over which the piston head 522 is accelerated, and the stronger the initial impact force (injection pressure).
In areas where the skin is elastic and prone to bending (flexing), even if the initial impact force (injection pressure) is strong, if the amount of injection liquid is small, the amount of injection liquid will run out before the skin bends, and the skin will not be able to be penetrated. Therefore, it is effective to increase the value of x to increase the amount of injection liquid, and to further push the injection liquid into the bent skin, thereby penetrating the skin.
Conversely, in areas where the skin is taut and hard, even if the amount of injection solution is large, if the initial impact force (injection pressure) is weak, the hard skin cannot be penetrated. Therefore, it is effective to increase the initial impact force (injection pressure) by decreasing the value of x, thereby breaking through the hard skin and allowing the injection solution to penetrate.
弾性体の蓄勢によって、図4(A)に示されるように圧縮されていた弾性体(コイルばね)6は、弾性体の放勢が行われると、図4(B)に示されるとおり、元の状態に戻り長くなる。そして、図4(B)に示されるとおり、ピストンフォロア511は台座740に当接して停止しているため、ピストン5がこれ以上前方向に移動することが無く、ピストンヘッド522によりプランジャ304がこれ以上押し込まれることは無い。したがって、注射液の射出を1度行って終了した後は、図4(B)の状態を保持することで、誤射などが生じることなく安全に無針注射器1を待機させることができる。 The elastic body (coil spring) 6, which was compressed as shown in Figure 4(A) due to the energy storage of the elastic body, returns to its original state and becomes longer as shown in Figure 4(B) when the elastic body is released. As shown in Figure 4(B), the piston follower 511 is stopped in contact with the base 740, so the piston 5 does not move forward any further, and the plunger 304 is not pushed any further by the piston head 522. Therefore, after a single injection of the injection liquid has been completed, the needle-free syringe 1 can be safely placed on standby without the risk of accidental injection by maintaining the state shown in Figure 4(B).
次に注射液の射出を行う時には、図1に示されるような弾性体の蓄勢を行うステップと、図4(A)に示されるようなピストンヘッド停止位置の変更を行うステップと、図4(B)に示されるような弾性体の放勢を行うステップとを、短時間で連続して行うことで、2回目の射出を行うことができる。なお、2回目の射出では、図1並びに図4(A)及び(B)と比較して、ピストンヘッド522の位置が、さらに前方向にx移動した状態で、各ステップが行われることになる。
3回目以降の射出も、このような一連のステップにより行うことができる。このような一連のステップを複数回繰り返すことで、単一のアンプル内の注射液を複数回に分けて繰り返し射出することが可能となる。
When the injection liquid is next to be injected, the second injection can be performed by successively performing in a short time the step of energizing the elastic body as shown in Fig. 1, the step of changing the piston head stop position as shown in Fig. 4(A), and the step of deenergizing the elastic body as shown in Fig. 4(B). Note that in the second injection, each step is performed with the position of the piston head 522 further moved forward by x compared to Fig. 1 and Figs. 4(A) and (B).
The third and subsequent injections can also be performed using this series of steps. By repeating this series of steps multiple times, it is possible to repeatedly inject the injection liquid in a single ampoule in multiple doses.
アンプル3内の注射液を全て射出した後は、第2のアクチュエータ(モータ)10を逆回転で駆動して、内歯車910を左回りに所定量(所定の回転数)だけ回転させ、ピストンロッド520を後方に移動させて初期の位置に戻す。その後、空になったアンプル3を取り外し、注射液301の充填された新しいアンプル3を取り付けることにより、再び注射液の射出を行うことが可能となる。
ピストンロッド520を後方に移動させて初期の位置に戻すにあたっては、ピストンロッド位置センサ1301によりピストンロッド520の位置をリアルタイムで計測して、ピストンロッド520が初期の位置よりも後方に移動したことを計測した時には、制御部11は直ちに第2のアクチュエータ(モータ)10の駆動を停止して、ピストンロッド520の後方への移動を停止する。これにより、ピストンロッド520が後方に移動しすぎて、弾性体(コイルばね)6の蓄勢を行う際にピストンロッド520の後端が内歯車910の底部に衝突して、部品が損傷してしまう事故を防ぐことができる。
After the injection liquid in the ampoule 3 has been completely injected, the second actuator (motor) 10 is driven in the reverse direction to rotate the internal gear 910 counterclockwise a predetermined amount (a predetermined number of rotations), and the piston rod 520 moves backward and returns to its initial position. Thereafter, the empty ampoule 3 is removed and a new ampoule 3 filled with the injection liquid 301 is attached, making it possible to inject the injection liquid again.
When moving the piston rod 520 rearward to return it to its initial position, the position of the piston rod 520 is measured in real time by the piston rod position sensor 1301, and when it is determined that the piston rod 520 has moved rearward from its initial position, the control unit 11 immediately stops driving the second actuator (motor) 10 to stop the rearward movement of the piston rod 520. This prevents an accident in which the piston rod 520 moves too far rearward and the rear end of the piston rod 520 collides with the bottom of the internal gear 910 when storing energy in the elastic body (coil spring) 6, resulting in damage to parts.
1-2-5. 制御部
第1の実施形態の無針注射器1は、図1に示されるとおり、制御部11を備えており、第1のアクチュエータ(モータ)8及び第2のアクチュエータ(モータ)10の駆動を制御している。制御部11から第1のアクチュエータ(モータ)8までは、ケーブル1101によって電力とともにアクチュエータを制御する指令信号が供給される。また、制御部11から第2のアクチュエータ(モータ)10までも同様に、ケーブル1102によって電力とともにアクチュエータを制御する指令信号が供給される。制御部11には、外部から電力ケーブル14によって電力が供給されており、制御部11は、外部からの電力を利用して、情報処理を行うとともに、第1のアクチュエータ(モータ)8と第2のアクチュエータ(モータ)10への電力供給を行う。
1 , the needle-free syringe 1 of the first embodiment includes a control unit 11, which controls the driving of the first actuator (motor) 8 and the second actuator (motor) 10. From the control unit 11 to the first actuator (motor) 8, power and a command signal for controlling the actuator are supplied via a cable 1101. Similarly, from the control unit 11 to the second actuator (motor) 10, power and a command signal for controlling the actuator are supplied via a cable 1102. Power is supplied to the control unit 11 from the outside via a power cable 14, and the control unit 11 uses the power from the outside to process information and supply power to the first actuator (motor) 8 and the second actuator (motor) 10.
第1のアクチュエータ(モータ)8及び第2のアクチュエータ(モータ)10は、図示しない駆動回路、制御回路及び回転数検知機を備えている。制御回路は、制御部11から供給された指令信号と、回転数検知器により計測された検知信号等に基づき、検知信号により把握できる現在のモータの時間あたりの回転数を指令信号により指示された時間あたりの回転数とするために必要な電圧を演算することにより駆動電圧信号を生成して、駆動回路に供給する。駆動回路は、制御回路から受信した駆動電圧信号に基づき、アクチュエータに電圧を加えることで、アクチュエータを駆動させる。
制御部11は、図示しない情報処理装置により、指令信号を生成する。情報処理装置は、図示しない記憶装置に記憶された制御プログラムの命令によって所定の情報処理を行い、指令信号を生成する。
The first actuator (motor) 8 and the second actuator (motor) 10 each include a drive circuit, a control circuit, and a rotation speed detector (not shown). Based on a command signal supplied from the control unit 11 and a detection signal measured by the rotation speed detector, the control circuit calculates the voltage required to change the current motor rotation speed per unit time, as determined by the detection signal, to the rotation speed per unit time specified by the command signal, thereby generating a drive voltage signal and supplying it to the drive circuit. Based on the drive voltage signal received from the control circuit, the drive circuit applies voltage to the actuator to drive the actuator.
The control unit 11 generates a command signal using an information processing device (not shown). The information processing device performs predetermined information processing according to commands of a control program stored in a storage device (not shown), and generates the command signal.
第1の実施形態においては、制御部11から第1のアクチュエータ(モータ)8及び第2のアクチュエータ10に指令信号を供給して、これらのアクチュエータの駆動を制御しているが、本発明の無針注射器又は無針注射システム、並びに駆動方法及び制御プログラムにおいては、この態様に限定されず、例えば、制御部11から電圧の制御された電流をアクチュエータに供給することにより、アクチュエータの駆動制御を行ってもよい。また、第1の実施形態においては、制御部11が有する情報処理装置と制御プログラムにより指令信号を生成しているが、本発明の無針注射器又は無針注射システム及び駆動方法においては、この態様に限定されず、例えば、情報処理装置や制御プログラムを使用せずに、制御回路と駆動回路のみによってアクチュエータの制御を行ってもよい。 In the first embodiment, the control unit 11 supplies command signals to the first actuator (motor) 8 and the second actuator 10 to control the drive of these actuators, but the needle-free syringe or needle-free injection system, and drive method and control program of the present invention are not limited to this aspect, and for example, the drive of the actuators may be controlled by supplying a voltage-controlled current from the control unit 11 to the actuators. Furthermore, in the first embodiment, the command signals are generated by the information processing device and control program possessed by the control unit 11, but the needle-free syringe or needle-free injection system and drive method of the present invention are not limited to this aspect, and for example, the actuators may be controlled by only a control circuit and drive circuit, without using an information processing device or control program.
図1に示されるとおり、制御部11には、ユーザが無針注射器1の操作や設定をすることができるインターフェースとして、射出ボタン1201と、射出液量切り替えスイッチ1202が設けられている。
ユーザが射出ボタン1201を押すと、その信号を受けた制御部11は、第1のアクチュエータ(モータ)8及び第2のアクチュエータ(モータ)10を駆動して、次の1A)~1C)のステップを短時間で連続して行う。
1A)第1のアクチュエータ(モータ)8を駆動して、弾性体蓄勢部7によりピストン基部510を後方に移動させることにより、弾性体(コイルばね)6の蓄勢を行うステップ;
1B)第2のアクチュエータ(モータ)10を駆動して、ピストンヘッド停止位置調整部8により、ピストン基部510に対するピストンロッド520の相対的な位置を前方向に距離xだけ移動させるステップ;
1C)第1のアクチュエータ(モータ)8をさらに駆動して、弾性体蓄勢部7により弾性体(コイルばね)6を放勢することにより、ピストン5を前方向に駆動して、ピストンヘッド522でプランジャ304を押圧して、アンプル3内の注射液301を射出するステップ;
このように、ユーザは、無針注射器1の射出ボタン1201を押す簡単な操作で、自動で注射液の射出を行うことができる。
そして、ユーザは、射出ボタン1201を複数回押すことにより、繰り返し射出することができ、単一のアンプル内の注射液を複数回に分けて射出することが可能となる。また、ユーザは、注射液が射出される度に射出ボタン1201を連続して複数回押せば、手動(人力)で弾性体(コイルばね)6を繰り返し圧縮することなく、アクチュエータの駆動力により自動で容易に注射液を連射することも可能である。
As shown in FIG. 1, the control unit 11 is provided with an ejection button 1201 and an ejection liquid amount changeover switch 1202 as an interface that allows the user to operate and set the needle-free syringe 1.
When the user presses the ejection button 1201, the control unit 11 receives the signal and drives the first actuator (motor) 8 and the second actuator (motor) 10 to perform the following steps 1A) to 1C) consecutively in a short period of time.
1A) A step of driving the first actuator (motor) 8 to move the piston base 510 rearward by the elastic body energy storage unit 7, thereby storing energy in the elastic body (coil spring) 6;
1B) A step of driving the second actuator (motor) 10 to move the relative position of the piston rod 520 with respect to the piston base 510 forward by a distance x using the piston head stop position adjustment unit 8;
1C) A step of further driving the first actuator (motor) 8, discharging the elastic body (coil spring) 6 by the elastic body energy storage unit 7, driving the piston 5 forward, and pressing the plunger 304 with the piston head 522, thereby injecting the injection liquid 301 in the ampoule 3;
In this way, the user can automatically inject the injection liquid with the simple operation of pressing the injection button 1201 of the needle-free syringe 1.
The user can then repeatedly inject the injection liquid from a single ampule by pressing the injection button 1201 multiple times, thereby enabling the injection liquid to be injected in multiple separate doses. Also, if the user presses the injection button 1201 multiple times in succession each time the injection liquid is to be injected, the user can easily and automatically shoot the injection liquid in rapid succession using the driving force of the actuator, without having to repeatedly compress the elastic body (coil spring) 6 manually (by hand).
制御部11は、ユーザが射出ボタン1201を押した信号を受けて、前述の1A)のステップと、1B)のステップを、同時に実行することができる。これにより、射出を行う時間を短縮することができる。
ここで、前述の1A)のステップでは、図1に示される弾性体蓄勢部7によりピストン基部510を後方に移動させる一方、前述の1B)のステップでは、ピストンヘッド停止位置調整部8によりピストン基部510に対するピストンロッド520の相対的な位置を前方向に移動させる。そのため、1A)のステップでピストン基部510が後方に移動するスピードよりも、1B)のステップでピストン基部510に対するピストンロッド520が前方に移動するスピードの方を速くしてしまうと、1A)のステップと1B)のステップを同時に行う場合に、ピストンヘッド522が前方へ移動してプランジャ304を押圧して、射出の前に注射液301が漏れてしまうことがある。
これを防止するため、制御部11は、1A)のステップでピストン基部510が後方に移動するスピードよりも、1B)のステップでピストン基部510に対するピストンロッド520が前方に移動するスピードの方が遅くなるように、第1のアクチュエータ(モータ)8と第2のアクチュエータ(モータ)10を駆動させる。
あるいは、ピストンロッド位置センサ1301により、ピストンロッド520の位置をリアルタイムで計測し、ピストンロッド520が所定の位置によりも前方に移動したことを計測した時には、制御部11は、直ちに第2のアクチュエータ10の駆動を停止することとしてもよい。
The control unit 11 can simultaneously execute the above-mentioned steps 1A) and 1B) upon receiving a signal that the user has pressed the injection button 1201. This can shorten the injection time.
1, the piston base 510 is moved rearward, while in step 1B), the piston head stop position adjustment unit 8 moves the position of the piston rod 520 forward relative to the piston base 510. Therefore, if the speed at which the piston rod 520 moves forward relative to the piston base 510 in step 1B) is made faster than the speed at which the piston base 510 moves rearward in step 1A, when steps 1A) and 1B) are performed simultaneously, the piston head 522 moves forward and presses the plunger 304, which may cause the injection solution 301 to leak before injection.
To prevent this, the control unit 11 drives the first actuator (motor) 8 and the second actuator (motor) 10 so that the speed at which the piston rod 520 moves forward relative to the piston base 510 in step 1B) is slower than the speed at which the piston base 510 moves backward in step 1A).
Alternatively, the position of the piston rod 520 may be measured in real time by the piston rod position sensor 1301, and when it is determined that the piston rod 520 has moved forward from a predetermined position, the control unit 11 may immediately stop driving the second actuator 10.
ユーザは、射出液量切り替えスイッチ1202により、1回の射出あたりの注射液量を「0.05ml」と「0.1ml」のいずれかに設定することができる。
1回の射出あたりの注射液量を「0.05ml」と設定した場合には、前述の1B)のステップにおいて、ピストンヘッド停止位置を前方向の位置へと変更する距離xは、「x(cm)=0.05ml(cm3)/注射液301の断面積(cm2)」に設定される。このように設定された距離xとなるように、第2のアクチュエータ(モータ)10の駆動量を制御して、ピストンヘッド停止位置を前方向の位置へと変更する。これにより弾性体(コイルばね)6を放勢した時に、ピストンヘッド522が、プランジャ304を距離xだけアンプル3内に押し入れることとなり、射出される注射液量が0.05ml(=x×注射液301の断面積)となる。アンプルに充填される注射液は0.4mlであるので、8回の射出を行うことができる。
1回の射出あたりの注射液量を「0.1ml」と設定した場合には、距離xは「x(cm)=0.1ml(cm3)/注射液301の断面積(cm2)」に設定され、注射液量が「0.05ml」に設定された場合と比較して、プランジャ304を2倍の距離押し入れることとなり、射出される注射液量が「0.1ml」となる。そして、注射液を射出できる回数は、4回であり、1回の射出あたりの注射液量を「0.05ml」に設定した場合と比較して、射出回数が半分となる。
The user can use the injection volume changeover switch 1202 to set the volume of injection liquid per injection to either "0.05 ml" or "0.1 ml."
If the amount of injection liquid per injection is set to "0.05 ml," the distance x by which the piston head stop position is moved forward in step 1B) is set to "x (cm) = 0.05 ml (cm 3 ) / cross-sectional area of injection liquid 301 (cm 2 )." The drive amount of the second actuator (motor) 10 is controlled to move the piston head stop position forward so as to achieve the set distance x. As a result, when the elastic body (coil spring) 6 is released, the piston head 522 pushes the plunger 304 into the ampoule 3 by the distance x, and the amount of injection liquid injected is 0.05 ml (= x × cross-sectional area of injection liquid 301). Since the amount of injection liquid filled in the ampoule is 0.4 ml, eight injections can be performed.
When the amount of injection liquid per injection is set to "0.1 ml", the distance x is set to "x (cm) = 0.1 ml (cm 3 ) / cross-sectional area of injection liquid 301 (cm 2 )", which means that the plunger 304 is pushed in twice as far as when the amount of injection liquid is set to "0.05 ml", and the amount of injection liquid injected is "0.1 ml". The number of times that the injection liquid can be injected is four, which is half the number of times compared to when the amount of injection liquid per injection is set to "0.05 ml".
1-2-6. 制御プログラム
第1の実施形態の無針注射器1が備える制御部11においては、前記「1-2-5.制御部」の節で説明したとおり、制御プログラムの命令によって情報処理装置が所定の情報処理を行い、指令信号を生成する。
具体的には、制御プログラムは、次の1A′)~1C′)を必須のステップとして含む情報処理を情報処理装置に実行させる。
1A′)弾性体(コイルばね)6の蓄勢を行うために、第1のアクチュエータ(モータ)8を所定量(所定の回転数)駆動させる指令信号を生成するステップ;
1B′)ピストンヘッド停止位置を前方向の位置へと所定の距離x変更するために、第2のアクチュエータ(モータ)10を所定量(所定の回転数)駆動させる指令信号を生成するステップ;
1C′)弾性体(コイルばね)6の放勢を行うために、第1のアクチュエータ(モータ)8を所定量(所定の回転数)駆動させる指令信号を生成するステップ;
1-2-6. Control Program In the control unit 11 provided in the needle-free syringe 1 of the first embodiment, as explained in the section " 1-2-5. Control Unit ", the information processing device performs predetermined information processing in response to commands from the control program and generates a command signal.
Specifically, the control program causes the information processing device to execute information processing including the following steps 1A') to 1C') as essential steps.
1A') A step of generating a command signal to drive the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to store energy in the elastic body (coil spring) 6;
1B') generating a command signal to drive the second actuator (motor) 10 by a predetermined amount (predetermined number of rotations) to change the piston head stop position to a predetermined distance x in the forward direction;
1C') A step of generating a command signal to drive the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to release the elastic body (coil spring) 6;
第1の実施形態における制御プログラムは、ユーザによる射出ボタンの操作を受けて注射液の射出を行う動作を制御する射出制御プログラムを一部に有している。この射出制御プログラムは、より詳細には、図5にフローチャートで示される情報処理を情報処理装置に実行させる。
図5に示されるとおり、第1の実施形態における射出制御プログラムによる情報処理のフローは、「スタート」から始まる。図1に示される無針注射器1の電力ケーブル14を図示しない電源コンセントに差し込み、図示しない起動ボタンを押すと、制御部11が備える情報処理装置が起動して、射出制御プログラムによる情報処理を開始する。
The control program in the first embodiment includes an injection control program that controls the operation of injecting an injection solution in response to the user's operation of an injection button. More specifically, this injection control program causes an information processing device to execute the information processing shown in the flowchart of FIG.
As shown in Fig. 5, the flow of information processing by the injection control program in the first embodiment begins with "Start." When the power cable 14 of the needle-free syringe 1 shown in Fig. 1 is inserted into a power outlet (not shown) and a start button (not shown) is pressed, the information processing device provided in the control unit 11 starts up and starts information processing by the injection control program.
図5に示される情報処理のフローの最初のステップS01は、ユーザによる射出ボタン1201の操作を検出する情報処理を行うステップである。ステップS01の情報処理においては、射出ボタン1201を押した信号の受信が無い場合(「No」の場合)には、検出を繰り返して待機をし、射出ボタン1201を押した信号を受信した場合(「Yes」の場合)には、次のステップS02Aに進む。
ステップS02Aは、前述の1A′)に相当する必須のステップであり、弾性体(コイルばね)6の蓄勢を行うために、第1のアクチュエータ(モータ)8を所定量(所定の回転数)駆動させるための指令信号を生成する情報処理を行うステップである。
ここで、第1のアクチュエータ(モータ)8を駆動する所定量(所定の回転数)とは、図2(A)に示される大歯車731を180°回転させるために必要な歯車810の回転数である。指令信号は、時間あたりのモータの回転数を指令する信号であり、その指令信号を所定時間生成し、第1のアクチュエータ(モータ)8に送信することで、所定量(所定の回転数)の駆動が可能となる。
図5に示されるステップS02Aにより指令信号を生成し、第1のアクチュエータ(モータ)8への指令信号の送信を開始すると、第1のアクチュエータ(モータ)8の駆動が開始することとなる。ステップS02Aにより指令信号を生成し、指令信号の送信を開始した後、次のステップS03Bに進む。
5 is a step of performing information processing to detect a user's operation of the ejection button 1201. In the information processing of step S01, if a signal indicating that the ejection button 1201 has been pressed is not received (in the case of "No"), the process waits by repeating detection, and if a signal indicating that the ejection button 1201 has been pressed is received (in the case of "Yes"), the process proceeds to the next step S02A.
Step S02A is an essential step corresponding to the above-mentioned step 1A'), and is a step for performing information processing to generate a command signal for driving the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to store energy in the elastic body (coil spring) 6.
Here, the predetermined amount (predetermined number of rotations) for driving the first actuator (motor) 8 is the number of rotations of gear 810 required to rotate large gear 731 shown in Fig. 2A by 180°. The command signal is a signal that commands the number of rotations of the motor per unit time, and by generating this command signal for a predetermined time and sending it to first actuator (motor) 8, it becomes possible to drive the first actuator (motor) 8 by the predetermined amount (predetermined number of rotations).
5, a command signal is generated and transmission of the command signal to the first actuator (motor) 8 is started, thereby starting the driving of the first actuator (motor) 8. After the command signal is generated and transmission of the command signal is started in step S02A, the process proceeds to the next step S03B.
図5に示されるステップS03Bは、前述の1B′)に相当する必須のステップであり、ピストンヘッド停止位置を前方向の位置へと所定の距離x変更するために、第2のアクチュエータ(モータ)10を所定量(所定の回転数)駆動させるための指令信号を生成する情報処理を行うステップである。
ここで、距離xは、前記「1-2-5.制御部」の節で説明したとおり、1回の射出あたりの注射液量を「0.05ml」と「0.1ml」のいずれに設定するかで、異なる値に決定される。そして、図1に示される内歯車910を右回りに回転すると、ピストンロッド520も右回りに回転し、ピストンロッド520がピストン基部510に対して前方向に移動するが、距離xだけ前方向に移動するために必要な内歯車910の回転数が、ステップS03Bにおける「所定量(所定の回転数)」となる。したがって、ステップS03Bにおいては、1回の射出あたりの注射液量の設定値を記憶装置から読み出し、その設定値に対応して必要な内歯車910の回転数を特定する情報処理を行った上で、指令信号を生成する情報処理を行う。
指令信号は、時間あたりのモータの回転数を指令する信号であり、ステップS03Bにおいて、その指令信号を所定時間生成し、第2のアクチュエータ(モータ)10に送信することで、所定量(所定の回転数)の駆動が可能となる。
図5に示されるステップS03Bにより指令信号を生成し、第2のアクチュエータ(モータ)10への指令信号の送信を開始すると、第1のアクチュエータ(モータ)8に加えて、第2のアクチュエータ(モータ)10も駆動することとなり、弾性体(コイルばね)6の蓄勢と、ピストンヘッド停止位置の前方向への位置変更とが同時に進行することとなる。
ステップS03Bにより指令信号を生成し、指令信号の送信を開始した後、次のステップS041に進む。
Step S03B shown in FIG. 5 is a necessary step corresponding to step 1B') described above, and is a step for performing information processing to generate a command signal for driving the second actuator (motor) 10 by a predetermined amount (predetermined number of rotations) in order to change the piston head stop position forward by a predetermined distance x.
As explained in the section " 1-2-5. Control Unit ," the distance x is determined to a different value depending on whether the injection volume per injection is set to "0.05 ml" or "0.1 ml." When the internal gear 910 shown in FIG. 1 is rotated clockwise, the piston rod 520 also rotates clockwise, causing the piston rod 520 to move forward relative to the piston base 510. The number of rotations of the internal gear 910 required to move the piston rod 520 forward by the distance x is the "predetermined amount (predetermined number of rotations)" in step S03B. Therefore, in step S03B, the set value for the injection volume per injection is read from the storage device, and information processing is performed to determine the required number of rotations of the internal gear 910 corresponding to the set value, followed by information processing to generate a command signal.
The command signal is a signal that commands the number of rotations of the motor per unit time, and in step S03B, the command signal is generated for a predetermined time and sent to the second actuator (motor) 10, thereby enabling it to be driven by a predetermined amount (predetermined number of rotations).
When a command signal is generated in step S03B shown in FIG. 5 and transmission of the command signal to the second actuator (motor) 10 is started, the second actuator (motor) 10 is also driven in addition to the first actuator (motor) 8, and the elastic body (coil spring) 6 is charged with energy and the piston head stop position is shifted forward simultaneously.
After generating a command signal in step S03B and starting transmission of the command signal, the process proceeds to the next step S041.
図5に示されるステップS041、S051、S042及びS052は、第1のアクチュエータ(モータ)8及び第2のアクチュエータ(モータ)10の駆動を停止させるタイミングを判定する情報処理を行うためのステップである。
ステップS041は、第1のアクチュエータ(モータ)8が所定量(所定の回転数)駆動しているか否かを判定する情報処理を行う。具体的な情報処理としては、ステップS02Aで生成した指令信号を第1のアクチュエータ(モータ)8に送信してから、所定時間を経過しているか否かを情報処理により判定する。所定時間を経過していない場合には、「所定量(所定の回転数)駆動していない」ため、「Yes」の判定となり、ステップS051に進む。逆に、所定時間を経過している場合には、「所定量(所定の回転数)駆動している」ため、「No」の判定となり、ステップS061に進み、第1のアクチュエータ(モータ)8を駆動させるための指令信号の生成を停止する。これにより、第1のアクチュエータ(モータ)8の駆動が停止する。
ステップS051は、第2のアクチュエータ(モータ)10が所定量(所定の回転数)駆動したか、又は、ピストンヘッド522が前方向へ距離x移動したかを判定する情報処理を行うステップである。具体的な情報処理としては、ステップS03Bで生成した指令信号を第2のアクチュエータ(モータ)10に送信してから、所定時間を経過しているか否かを情報処理により判定する。同時に、図1に示されるピストンロッド位置センサ1301により計測されたピストンヘッド522の位置情報に基づき、第2のアクチュエータ(モータ)10を駆動する指令信号を生成する前と比較して、ピストンヘッド522が前方向へ移動した距離を算出し、その値がxに達しているか否かを情報処理により判定する。そして、図5に示されるとおり、第2のアクチュエータ(モータ)10が所定量(所定の回転数)駆動しておらず、かつ、ピストンヘッド522が前方向へ距離x移動していないと判定した場合には、「No」と判定し、ステップS041に戻る。それ以外の場合、すなわち、第2のアクチュエータ(モータ)10が所定量(所定の回転数)駆動していると判定したか、又は、ピストンヘッド522が前方向へ距離x移動していると判定した場合には、「Yes」と判定し、ステップS071に進み、第2のアクチュエータ(モータ)10を駆動させるための指令信号の生成を停止する。これにより、第2のアクチュエータ(モータ)10の駆動が停止する。
以上のように、第1のアクチュエータ(モータ)8と第2のアクチュエータ(モータ)10のいずれかを停止させるまで、ステップS041とS051の情報処理を繰り返す。
Steps S041, S051, S042 and S052 shown in FIG. 5 are steps for performing information processing to determine the timing to stop driving the first actuator (motor) 8 and the second actuator (motor) 10.
In step S041, information processing is performed to determine whether the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations). Specifically, the information processing determines whether a predetermined time has elapsed since the command signal generated in step S02A was sent to the first actuator (motor) 8. If the predetermined time has not elapsed, the first actuator (motor) 8 has not been driven a predetermined amount (predetermined number of rotations), resulting in a "Yes" determination, and the process proceeds to step S051. Conversely, if the predetermined time has elapsed, the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations), resulting in a "No" determination, and the process proceeds to step S061, where generation of the command signal for driving the first actuator (motor) 8 is stopped. This stops the driving of the first actuator (motor) 8.
Step S051 is a step of performing information processing to determine whether the second actuator (motor) 10 has been driven a predetermined amount (predetermined number of rotations) or whether the piston head 522 has moved forward a distance x. Specifically, the information processing determines whether a predetermined time has elapsed since the command signal generated in step S03B was transmitted to the second actuator (motor) 10. At the same time, based on position information of the piston head 522 measured by the piston rod position sensor 1301 shown in FIG. 1 , the distance the piston head 522 has moved forward is calculated compared to the distance before the command signal for driving the second actuator (motor) 10 was generated, and the information processing determines whether this value has reached x. Then, as shown in FIG. 5 , if it is determined that the second actuator (motor) 10 has not been driven a predetermined amount (predetermined number of rotations) and the piston head 522 has not moved forward a distance x, the determination is made "No" and the process returns to step S041. Otherwise, that is, if it is determined that the second actuator (motor) 10 has been driven a predetermined amount (a predetermined number of rotations) or that the piston head 522 has moved forward by the distance x, the determination is "Yes," and the process proceeds to step S071, where the generation of the command signal for driving the second actuator (motor) 10 is stopped. As a result, the driving of the second actuator (motor) 10 is stopped.
As described above, the information processing of steps S041 and S051 is repeated until either the first actuator (motor) 8 or the second actuator (motor) 10 is stopped.
図5に示されるステップS061により第1のアクチュエータ(モータ)8の駆動を停止した場合には、次のステップS052に進み、ステップS051と同様の情報処理による判定を行う。そして、ステップS052において「Yes」と判定した場合には、ステップS072に進み、第2のアクチュエータ(モータ)10を駆動させるための指令信号の生成を停止する。これにより、第2のアクチュエータ(モータ)10の駆動が停止し、第1のアクチュエータ(モータ)8と第2のアクチュエータ(モータ)10の両方の駆動が停止することとなる。
一方、ステップS071により、第2のアクチュエータ(モータ)10の方を先に駆動を停止した場合には、次のステップS042に進み、ステップS041と同様の情報処理による判定を行う。そして、ステップS042において「Yes」と判定した場合には、ステップS062に進み、第1のアクチュエータ(モータ)8を駆動させるための指令信号の生成を停止する。これにより、第1のアクチュエータ(モータ)8と第2のアクチュエータ(モータ)10の両方の駆動が停止する。
5, if the drive of the first actuator (motor) 8 is stopped, the process proceeds to the next step S052, where a determination is made by information processing similar to that of step S051. If the determination in step S052 is "Yes," the process proceeds to step S072, where the generation of a command signal for driving the second actuator (motor) 10 is stopped. This stops the drive of the second actuator (motor) 10, and the drive of both the first actuator (motor) 8 and the second actuator (motor) 10 is stopped.
On the other hand, if the drive of the second actuator (motor) 10 is stopped first in step S071, the process proceeds to the next step S042, where a determination is made by information processing similar to that in step S041. If the determination in step S042 is "Yes," the process proceeds to step S062, where the generation of a command signal for driving the first actuator (motor) 8 is stopped. This causes the drive of both the first actuator (motor) 8 and the second actuator (motor) 10 to be stopped.
以上のとおり、ステップS041、S051、S042及びS052により、第1のアクチュエータ(モータ)8及び第2のアクチュエータ(モータ)10の駆動を停止させるタイミングを適切に判定することができる。これにより、弾性体(コイルばね)6の蓄勢が完了したタイミングで、第1のアクチュエータ(モータ)8の駆動を停止することができ、また、ピストンヘッド停止位置を前方向への位置へと所定の距離xだけ変更することが完了したタイミングで、第2のアクチュエータ(モータ)8の駆動を停止することができる。
第1の実施形態の射出制御プログラムにおいては、ステップS051及びステップS052のように、ピストンロッド位置センサ1301により計測されたピストンヘッド522の位置情報に基づき、ピストンヘッド522が前方向に距離x移動したか否かを判定している。しかし、この判定は必須ではなく、第2のアクチュエータ(モータ)10が所定量(所定の回転数)駆動したか否かを判定するだけでも、第2のアクチュエータ(モータ)10を停止させるタイミングを適切に判定することができる。第1の実施形態の射出制御プログラムにおいては、この判定に加えて、ピストンロッド位置センサ1301により計測された位置情報に基づいた判定も加えた二重の判定とすることで、射出を行う際にピストンヘッド522が前方に飛び出してアンプル3や機枠本体1の前端部を壊してしまうといった万一の事故を防ぎ、無針注射器1の安全性を高めている。
As described above, steps S041, S051, S042, and S052 make it possible to appropriately determine the timing to stop driving the first actuator (motor) 8 and the second actuator (motor) 10. This makes it possible to stop driving the first actuator (motor) 8 at the timing when energy storage of the elastic body (coil spring) 6 is completed, and also makes it possible to stop driving the second actuator (motor) 8 at the timing when shifting of the piston head stop position to a position in the forward direction by the predetermined distance x is completed.
In the injection control program of the first embodiment, as in steps S051 and S052, it is determined whether the piston head 522 has moved forward by the distance x based on the position information of the piston head 522 measured by the piston rod position sensor 1301. However, this determination is not essential, and the timing to stop the second actuator (motor) 10 can be appropriately determined simply by determining whether the second actuator (motor) 10 has driven a predetermined amount (predetermined number of rotations). In addition to this determination, the injection control program of the first embodiment performs a double determination, which also includes a determination based on the position information measured by the piston rod position sensor 1301. This prevents an accident in which the piston head 522 jumps forward during injection and damages the ampoule 3 or the front end of the machine casing main body 1, thereby improving the safety of the needleless syringe 1.
図5に示されるステップS062又はステップS072により、第1のアクチュエータ(モータ)8と第2のアクチュエータ(モータ)10の両方の駆動を停止した後は、ステップS08Cに進む。
ステップS08Cは、前述の1C′)に相当する必須のステップであり、弾性体(コイルばね)6の放勢を行うために、第1のアクチュエータ(モータ)8を所定量(所定の回転数)駆動させるための指令信号を生成するステップである。
ここで、第1のアクチュエータ(モータ)8を駆動する所定量(所定の回転数)とは、図2(A)に示される大歯車730を180°回転させるために必要な歯車810の回転数である。指令信号は、時間あたりのモータの回転数を指令する信号であり、その指令信号を所定時間生成し、第1のアクチュエータ(モータ)8に送信することで、所定量(所定の回転数)の駆動が可能となる。ステップS08Cにより指令信号を生成し、指令信号の送信を開始した後、次のステップS09に進む。
After the driving of both the first actuator (motor) 8 and the second actuator (motor) 10 has been stopped in step S062 or step S072 shown in FIG. 5, the process proceeds to step S08C.
Step S08C is an essential step corresponding to the above-mentioned step 1C'), and is a step for generating a command signal for driving the first actuator (motor) 8 by a predetermined amount (predetermined number of rotations) in order to release the energy of the elastic body (coil spring) 6.
Here, the predetermined amount (predetermined number of rotations) for driving first actuator (motor) 8 is the number of rotations of gear 810 required to rotate large gear 730 shown in Fig. 2A by 180°. The command signal is a signal that commands the number of rotations of the motor per unit time, and by generating this command signal for a predetermined period of time and transmitting it to first actuator (motor) 8, it becomes possible to drive the first actuator (motor) 8 by the predetermined amount (predetermined number of rotations). After generating the command signal and starting transmission of the command signal in step S08C, the process proceeds to the next step S09.
図5に示されるステップS09は、第1のアクチュエータ(モータ)8の駆動を停止させるタイミングを判定する情報処理を行うためのステップである。ステップS09では、第1のアクチュエータ(モータ)8が所定量(所定の回転数)駆動したか、又は、ピストンフォロア511が台座に当接したかを判定する情報処理を行う。
具体的な情報処理としては、ステップS08Cにより生成した指令信号を第1のアクチュエータ(モータ)8に送信してから、所定時間を経過しているか否かを情報処理により判定する。同時に、図1に示されるピストン基部位置センサ1302により計測したピストンフォロア511の位置情報に基づき、ピストンフォロア511が台座740に当接する位置に達しているか否かを情報処理により判定する。そして、ステップS09の情報処理により、第1のアクチュエータ(モータ)8が所定量(所定の回転数)駆動しておらず、かつ、ピストンフォロア511が台座740に当接する位置に達していないと判定した場合(「No」と判定した場合)には、ステップS09の情報処理を繰り返す。それ以外の場合、すなわち、第1のアクチュエータ(モータ)8が所定量(所定の回転数)駆動したと判定したか、又は、ピストンフォロア511が台座740に当接する位置に達したと判定した場合には、「Yes」と判定してステップS10に進み、第1のアクチュエータ(モータ)8を駆動させるための指令信号の生成を停止する。これにより、弾性体(コイルばね)6の放勢による注射液301の射出が完了した適切なタイミングで、第1のアクチュエータ(モータ)8の駆動を停止することができる。
5 is a step for performing information processing to determine the timing to stop driving the first actuator (motor) 8. In step S09, information processing is performed to determine whether the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations) or whether the piston follower 511 has come into contact with the base.
Specifically, the information processing determines whether a predetermined time has elapsed since the command signal generated in step S08C was transmitted to the first actuator (motor) 8. At the same time, the information processing determines whether the piston follower 511 has reached a position where it contacts the pedestal 740, based on position information of the piston follower 511 measured by the piston base position sensor 1302 shown in FIG. 1. Then, if the information processing in step S09 determines that the first actuator (motor) 8 has not been driven by a predetermined amount (predetermined number of rotations) and that the piston follower 511 has not reached a position where it contacts the pedestal 740 (if the determination is "No"), the information processing of step S09 is repeated. In other cases, that is, when it is determined that the first actuator (motor) 8 has been driven a predetermined amount (a predetermined number of rotations) or when it is determined that the piston follower 511 has reached a position where it abuts against the pedestal 740, the determination is "Yes" and the process proceeds to step S10, where the generation of a command signal for driving the first actuator (motor) 8 is stopped. This makes it possible to stop driving the first actuator (motor) 8 at an appropriate timing when the ejection of the injection solution 301 due to the release of the elastic body (coil spring) 6 is completed.
第1の実施形態の射出制御プログラムにおいては、前述のとおり、ステップS09において、ピストン基部位置センサ1302により計測されたピストンフォロア511の位置情報に基づき、ピストンフォロア511が台座740に当接する位置に達しているか否かを判定している。しかし、この判定は必須ではなく、第1のアクチュエータ(モータ)8が所定量(所定の回転数)駆動したか否かを判定するだけでも、第1のアクチュエータ(モータ)8を停止させるタイミングを適切に判定することができる。第1の実施形態の射出制御プログラムにおいては、この判定に加えて、ピストン基部位置センサ1302により計測された位置情報に基づいた判定も加えて二重の判定とすることで、射出を終えた後に、図4に示される大歯車730の回転が継続して、意図せぬ次の射出が行われしまうといった万一の事故を防ぎ、無針注射器1の安全性を高めている。 In the injection control program of the first embodiment, as described above, in step S09, it is determined whether the piston follower 511 has reached a position where it abuts the base 740, based on the position information of the piston follower 511 measured by the piston base position sensor 1302. However, this determination is not essential, and the timing to stop the first actuator (motor) 8 can be appropriately determined simply by determining whether the first actuator (motor) 8 has been driven a predetermined amount (predetermined number of rotations). In addition to this determination, the injection control program of the first embodiment also makes a determination based on the position information measured by the piston base position sensor 1302, making a double determination. This prevents the large gear 730 shown in FIG. 4 from continuing to rotate after injection is completed, which could lead to an unintended next injection, and improves the safety of the needle-free syringe 1.
図5に示されるステップS10により第1のアクチュエータ(モータ)8の駆動を停止した後、次のステップS11に進み、射出回数をカウントする変数sの値に1を加算する情報処理を行う。
射出回数をカウントする変数sは、制御部11の備える情報記憶装置に記録されている。変数sは、射出回数をカウントして表示するために使用される。具体的には、制御プログラムの一部である射出回数表示プログラムが、変数sを読み出し、無針注射器1が備える図示しない液晶表示装置に、新しいアンプルをセットしてから現在までに射出した回数を、単一のアンプルで射出可能な回数(「8回」又は「4回」)とともに表示する。これにより、ユーザは、患者へ施術した注射回数と、同一のアンプルで射出できる残りの回数を把握することができる。
そして、変数sは、射出後の動作に必要な情報処理にも使用される。具体的には、図5に示されるステップS11の情報処理を終えて「エンド」に達した時に、変数sが単一のアンプルで射出可能な回数に達していない場合には、射出制御プログラムは、フローチャートの「スタート」に戻り、情報処理のフローを再開する。
一方、変数sが単一のアンプルで射出可能な回数に達した場合には、制御プログラムの一部である初期化プログラムにより、図1に示される第2のアクチュエータ(モータ)10を逆回転で駆動して、ピストンロッド520を後方に移動させて初期の位置に戻すとともに、変数sの値を0とする情報処理を行う。
以上の情報処理により無針注射器1を駆動することで、単一のアンプル3内の注射液301を複数回に分けて繰り返し射出することが可能となる。
After the driving of the first actuator (motor) 8 is stopped in step S10 shown in FIG. 5, the process proceeds to the next step S11, where information processing is performed to add 1 to the value of variable s that counts the number of injections.
The variable s that counts the number of injections is recorded in an information storage device provided in the control unit 11. The variable s is used to count and display the number of injections. Specifically, an injection count display program that is part of the control program reads out the variable s and displays the number of injections that have been made since a new ampoule was set up to the present time, together with the number of injections that can be made with a single ampoule ("8 times" or "4 times"), on a liquid crystal display device (not shown) provided in the needle-free syringe 1. This allows the user to know the number of injections that have been given to patients and the number of injections that can be made remaining with the same ampoule.
The variable s is also used for information processing required for operations after injection. Specifically, when the information processing in step S11 shown in Figure 5 is completed and "END" is reached, if the variable s has not reached the number of times that can be injected with a single ampoule, the injection control program returns to "START" in the flowchart and restarts the information processing flow.
On the other hand, when the variable s reaches the number of times that can be injected with a single ampoule, an initialization program that is part of the control program drives the second actuator (motor) 10 shown in Figure 1 in reverse rotation to move the piston rod 520 backward and return it to its initial position, and performs information processing to set the value of the variable s to 0.
By driving the needle-free syringe 1 through the above information processing, it becomes possible to repeatedly inject the injection liquid 301 in a single ampoule 3 in multiple doses.
1-3. 第2の実施形態
図6は、本発明の第2の実施形態の無針注射システムを示す模式図である。
図6に示されるとおり、第2の実施形態の無針注射システム1Sは、マルチステップインジェクター1U、コントロールボックス11B、フットスイッチ15等の複数の装置とそれらを連結する部品の組み合わせからなるシステムである。
1-3. Second Embodiment Figure 6 is a schematic diagram showing a needle-free injection system according to a second embodiment of the present invention.
As shown in FIG. 6, the needle-free injection system 1S of the second embodiment is a system made up of a combination of multiple devices such as a multi-step injector 1U, a control box 11B, and a foot switch 15, and parts that connect them.
マルチステップインジェクター1Uは、図1に示される第1の実施形態の無針注射器1と同様に、機枠本体内に、ピストン、弾性体(コイルばね)、弾性体蓄勢部、第1のアクチュエータ(モータ)、ピストンヘッド停止位置調整部及び第2のアクチュエータ(モータ)を有しており、機枠本体の前部にアンプルを取り付け可能となっている。しかし、マルチステップインジェクター1Uの内部には制御部を有しておらず、それとは別体の装置であるコントロールボックス11Bの内部に制御部が備えられている。
コントロールボックス11Bとマルチステップインジェクター1Uを連結するコード1103は、マルチステップインジェクター1Uに電力を供給するとともに、マルチステップインジェクター1Uの内部にある第1及び第2のアクチュエータ(モータ)並びに各種センサ等と、コントロールボックス11Bの内部にある制御部との電気通信を可能としている。コントロールボックス11Bの内部にある制御部は、第1の実施形態の無針注射器の制御部と同様に、第1及び第2のアクチュエータ(モータ)の駆動を制御して、マルチステップインジェクター1Uを動作させることにより、単一のアンプル内の注射液を複数回に分けて繰り返し射出することができる。
コントロールボックス11Bとフットスイッチ15を連結するコード1104は、コントロールボックス11Bの内部にある制御部とフットスイッチ15との電気通信を可能にしている。第1の実施形態の無針注射器では、ユーザが射出ボタンを押す操作を行うことで注射液を自動で射出するが、第2の実施形態の無針注射システム1Sでは、ユーザがフットスイッチ15を踏む操作を行うことで、マルチステップインジェクター1Uから注射液を自動で射出する。マルチステップインジェクター1Uは、重量があるため両手で持ち上げる必要があるが、フットスイッチ15を使用することで、射出の操作が容易となる。
1, the multi-step injector 1U has a piston, an elastic body (coil spring), an elastic body energy storage unit, a first actuator (motor), a piston head stop position adjustment unit, and a second actuator (motor) within the machine casing body, and an ampoule can be attached to the front of the machine casing body. However, the multi-step injector 1U does not have a control unit inside, and a control unit is provided inside a control box 11B, which is a separate device.
A cord 1103 connecting the control box 11B and the multi-step injector 1U supplies power to the multi-step injector 1U and enables electrical communication between the first and second actuators (motors) and various sensors inside the multi-step injector 1U and a control unit inside the control box 11B. Similar to the control unit of the needleless syringe of the first embodiment, the control unit inside the control box 11B controls the driving of the first and second actuators (motors) to operate the multi-step injector 1U, thereby enabling the injection liquid in a single ampule to be repeatedly injected in multiple divided doses.
A cord 1104 connecting the control box 11B and the foot switch 15 enables electrical communication between a control unit inside the control box 11B and the foot switch 15. In the needle-free syringe of the first embodiment, the injection liquid is automatically injected when the user presses the injection button, but in the needle-free injection system 1S of the second embodiment, the injection liquid is automatically injected from the multi-step injector 1U when the user steps on the foot switch 15. The multi-step injector 1U is heavy and needs to be lifted with both hands, but using the foot switch 15 makes the injection operation easier.
図6に示されるとおり、コントロールボックス11Bは、電源スイッチ1105を備えており、これをONに切り替えることで、マルチステップインジェクター1Uとコントロールボックス11Bの内部にある制御部に電力を供給できる。
また、コントロールボックス11Bは、タッチパネル1106を備えており、ユーザに必要な各種情報を表示するとともに、タッチパネル1106を通じたユーザによる操作を可能とする。
タッチパネル1106は、単一のアンプルで注射液を射出できる回数を、「設定数」として表示しており、アンプルを取り換えた後に注射液を射出した回数を「運転数」として表示している。これにより、ユーザは、患者へ施術した注射回数と、同一のアンプルで射出できる残りの回数を把握することができる。
As shown in FIG. 6, the control box 11B is provided with a power switch 1105, and by switching this to ON, power can be supplied to the multi-step injector 1U and the control unit inside the control box 11B.
The control box 11B also includes a touch panel 1106, which displays various information required by the user and allows the user to perform operations via the touch panel 1106.
The touch panel 1106 displays the number of times that injection liquid can be injected from a single ampule as the “set number,” and the number of times that injection liquid has been injected after the ampule has been replaced as the “operation number.” This allows the user to grasp the number of injections that have been administered to patients and the number of times that can be injected from the same ampule.
図6に示されるとおり、タッチパネル1106の左上部分には、「0.4ml 8 shot」との設定条件が表示されている。ここで、「0.4ml」とは、アンプル内の注射液量の初期値が0.4mlであることを示しており、「8 shot」とは1アンプル内の注射液を射出できる回数が8回であることを示している。
この設定条件については、タッチパネル1106の左下部分にある「設定」ボタンをユーザが押すことにより、設定条件を変更することができる。「設定」ボタンをユーザが押すと、タッチパネル1106の画面が図示しない設定条件選択画面に切り替わり、設定条件選択画面に表示される設定条件の選択肢をユーザがタッチすることにより、設定条件を変更することができる。
アンプル内の注射液量の初期値が異なると、アンプル内の注射液を押し出すプランジャの初期の位置が異なるため、その位置にあわせてピストンロッド(ピストンヘッド)の位置を初期化しないと、射出の操作を行っても注射液が射出されない「空打ち」が発生することがあり、また、アンプルをマルチステップインジェクター1Uの前端部に装着する際に、プランジャがピストンヘッドにより押圧されて注射液が漏れてしまうといった不具合が生ずることがある。そのため、コントロールボックス11Bの内部にある制御部は、ユーザにより設定されたアンプル内の注射液量の初期値に応じて、ピストンロッド(ピストンヘッド)の位置の初期化を行う。
また、コントロールボックス11Bの内部にある制御部は、ユーザにより設定された注射液を射出できる回数に応じて、毎回の射出後にピストンヘッド停止位置を前方向に移動させる距離を変更することで、1回の射出あたりの注射液量を調整し、ユーザが設定した回数だけ射出することができるようにする。
6, the setting condition "0.4 ml 8 shots" is displayed in the upper left portion of the touch panel 1106. Here, "0.4 ml" indicates that the initial volume of injection liquid in the ampule is 0.4 ml, and "8 shots" indicates that the injection liquid in one ampule can be injected 8 times.
The setting conditions can be changed by the user pressing a "Settings" button in the lower left portion of touch panel 1106. When the user presses the "Settings" button, the screen of touch panel 1106 switches to a setting conditions selection screen (not shown), and the user can change the setting conditions by touching an option for the setting conditions displayed on the setting conditions selection screen.
If the initial value of the injection volume in the ampule is different, the initial position of the plunger that pushes out the injection volume in the ampule will also be different, and unless the position of the piston rod (piston head) is initialized to match this position, a "blank shot" may occur, in which the injection volume is not injected even when the injection operation is performed, and problems such as the injection volume leaking when the plunger is pressed by the piston head when the ampule is attached to the front end of the multi-step injector 1U may occur. Therefore, the control unit inside the control box 11B initializes the position of the piston rod (piston head) according to the initial value of the injection volume in the ampule set by the user.
In addition, the control unit inside the control box 11B adjusts the amount of injection liquid per injection by changing the distance by which the piston head stop position is moved forward after each injection, depending on the number of times the injection liquid can be injected as set by the user, thereby enabling the injection liquid to be injected the number of times set by the user.
図6に示されるとおり、マルチステップインジェクター1Uの前端部には、バキュームアタッチメント1610が装着されている。バキュームアタッチメント1610には、吸引チューブ1621の一端が取り付けられており、吸引チューブ1621の他端は吸引器1620に取り付けられている。吸引器1620は、コントロールボックス11Bの上部に設けられており、その内部には真空ポンプを備えており、吸引チューブ1621を通じて、バキュームアタッチメント1610の内部の空気を吸引して大気圧よりも低い負圧にすることができる。吸引器1620により負圧を発生させる時には、タッチパネル1106に表示されている「吸引」ボタンをタッチして、「ON」とすることにより、吸引器1620の真空ポンプによる吸引が開始される。 As shown in FIG. 6, a vacuum attachment 1610 is attached to the front end of the multi-step injector 1U. One end of a suction tube 1621 is attached to the vacuum attachment 1610, and the other end of the suction tube 1621 is attached to an aspirator 1620. The aspirator 1620 is located on top of the control box 11B and is equipped with a vacuum pump inside. It can suck air from inside the vacuum attachment 1610 through the suction tube 1621 to create a negative pressure lower than atmospheric pressure. To generate negative pressure using the aspirator 1620, touch the "Suction" button displayed on the touch panel 1106 and turn it "ON," which will start suction using the vacuum pump of the aspirator 1620.
図7は、バキュームアタッチメントを取り付けたマルチステップインジェクターの前端部の断面構造と使用方法を示す模式図である。図7(A)は、バキュームアタッチメントに皮膚を吸着させる前の状態を示し、図7(B)は、バキュームアタッチメントに皮膚を吸着させた状態を示す。
図7(A)に示されるとおり、バキュームアタッチメント1610は、2つの開放端を有する円筒様の形状を有しており、その後方の開放端の内周の径は、マルチステップインジェクター1Uの機枠本体2の前端部の外周の径よりも僅かに大きくなっている。これにより、バキュームアタッチメント1610の後方の開放端を、マルチステップインジェクター1Uの機枠本体2の前端部に嵌め入れて、着脱可能に装着することができる。機枠本体2の前端部にはアンプル3が取り付けられているが、アンプル3の周囲がバキュームアタッチメント1610で囲まれることにより、空間が形成される。
Figure 7 is a schematic diagram showing the cross-sectional structure of the front end of a multi-step injector with a vacuum attachment attached, and how to use it. Figure 7(A) shows the state before the skin is attached to the vacuum attachment, and Figure 7(B) shows the state after the skin is attached to the vacuum attachment.
7(A), the vacuum attachment 1610 has a cylindrical shape with two open ends, and the inner diameter of the rear open end is slightly larger than the outer diameter of the front end of the machine casing main body 2 of the multi-step injector 1U. This allows the rear open end of the vacuum attachment 1610 to be fitted into the front end of the machine casing main body 2 of the multi-step injector 1U and detachably attached. The ampoule 3 is attached to the front end of the machine casing main body 2, and a space is formed around the ampoule 3 by surrounding it with the vacuum attachment 1610.
従来の無針注射器用アタッチメントも、同様の形状を有しており、無針注射器の前端部に装着してアタッチメントの開放端を皮膚に強く押し当てることにより、弛んだ皮膚を張った状態とすることができ、注射液の皮下への注射が容易となる。しかし、アタッチメントを皮膚に強く押し当てると、患者に圧迫痛を与えてしまうという問題があり、特にデリケートな顔面に注射をする際には大きな問題であった。 Conventional attachments for needle-free syringes also have a similar shape, and by attaching them to the front end of the needle-free syringe and pressing the open end of the attachment firmly against the skin, loose skin can be made taut, making it easier to inject the injection solution subcutaneously. However, pressing the attachment too hard against the skin can cause pressure pain for the patient, which is a major problem, especially when injecting into the delicate facial area.
第2の実施形態の無針注射システム1Sで使用するバキュームアタッチメント1610は、図7(A)に示されるとおり、吸引チューブ1621を取り付けることができる取付口を有している。吸引チューブ1621は、吸引器1620に連結しており、吸引器1620が備える真空ポンプにより空気を吸引して、バキュームアタッチメント1610により囲まれた内部の空間を減圧することができる。
注射液301を注入する対象となる皮膚17の表面は、図7(A)に示されるとおり、弛んだ状態となっており、注射液301を皮膚17に向かって高速で射出しても、弛んだ皮膚17が大きく変形しながら受け止めることにより、注射液301の運動エネルギー吸収してしまうため、皮下に注射液301を注入することができない場合がある。
7A, the vacuum attachment 1610 used in the needle-free injection system 1S of the second embodiment has an attachment port to which a suction tube 1621 can be attached. The suction tube 1621 is connected to an aspirator 1620, and the air can be sucked in by a vacuum pump provided in the aspirator 1620, thereby reducing the pressure in the internal space surrounded by the vacuum attachment 1610.
As shown in Figure 7 (A), the surface of the skin 17 into which the injection liquid 301 is to be injected is in a loose state, and even if the injection liquid 301 is ejected at high speed toward the skin 17, the loose skin 17 absorbs the injection liquid 301 while significantly deforming, thereby absorbing the kinetic energy of the injection liquid 301, and it may not be possible to inject the injection liquid 301 subcutaneously.
そこで、内部が減圧したバキュームアタッチメント1610の開放端を、皮膚に近づけることにより、図7(B)に示されるとおり、皮膚17をバキュームアタッチメントに吸着させ、さらに皮膚17をバキュームアタッチメント1610の減圧された内部に吸引して、弛んだ皮膚17を引っ張ることにより、皮膚17の表面を強く張った状態とすることができる。表面が強く張った皮膚17では、皮膚17が変形しにくくなっているため、注射液301の運動エネルギーを吸収することができず、また、皮膚17が引っ張られて伸びているため、表皮と真皮が薄くなっている。
このため、ピストンヘッド522でプランジャ304を押圧して注射液301を高速で射出した時に、注射液301を皮下にまで注入することができ、皮下で注射液301を拡散することができる。
7(B), by bringing the open end of vacuum attachment 1610, the interior of which has been decompressed, closer to the skin, skin 17 is adsorbed to the vacuum attachment, and skin 17 is further sucked into the decompressed interior of vacuum attachment 1610, thereby pulling loose skin 17 and making the surface of skin 17 tightly taut. Skin 17 with a tightly taut surface is less likely to deform and is therefore unable to absorb the kinetic energy of injection solution 301, and because skin 17 is pulled and stretched, the epidermis and dermis become thinner.
Therefore, when the plunger 304 is pressed by the piston head 522 to eject the injection liquid 301 at high speed, the injection liquid 301 can be injected subcutaneously and can be diffused subcutaneously.
図7(B)に示されるとおり、バキュームアタッチメント1610には空気孔1611が設けられている。この空気孔1611は、バキュームアタッチメント1610内の減圧状態を調整するために用いることができる。図7(B)に示されるとおり、空気孔1611を指18で塞いだ場合には、バキュームアタッチメント1610内を強く減圧することができ、皮膚17をバキュームアタッチメント1610内に吸引することができる。そして、注射液301の皮下への注入が完了した後は、指18を空気孔1611から離すことにより、バキュームアタッチメント1610内の減圧を緩和して、バキュームアタッチメント1610への皮膚17の吸着を解除することができる。 As shown in Figure 7(B), the vacuum attachment 1610 has an air hole 1611. This air hole 1611 can be used to adjust the reduced pressure inside the vacuum attachment 1610. As shown in Figure 7(B), when the air hole 1611 is blocked with the finger 18, the pressure inside the vacuum attachment 1610 can be strongly reduced, and the skin 17 can be sucked into the vacuum attachment 1610. After the subcutaneous injection of the injection solution 301 is complete, the finger 18 can be removed from the air hole 1611 to ease the reduced pressure inside the vacuum attachment 1610 and release the skin 17 from being adsorbed to the vacuum attachment 1610.
第2の実施形態の無針注射システム1Sでは、制御部が、図6に示されるマルチステップインジェクター1Uではなく、それとは別体の装置であるコントロールボックス11B内に配置されている。本発明においては、この実施形態に限らず、さらに第1のアクチュエータ及び/又は第2のアクチュエータをコントロールボックス11B内に配置してもよい。この場合には、第1のアクチュエータ及び/又は第2のアクチュエータを、油圧式アクチュエータ、空気圧式アクチュエータ又はワイヤにより動力を伝達するアクチュエータとし、コード1103内に、油、空気又はワイヤの通過する経路を設けて、コントロールボックス11B内のアクチュエータの駆動により生じた動力を、マルチステップインジェクター1U内の弾性体蓄勢部及び/又はピストンヘッド停止位置調整部に伝達する。このような構成とすることにより、ユーザが手に持つマルチステップインジェクター1Uをさらに軽量化することができる。 In the second embodiment of the needle-free injection system 1S, the control unit is not located in the multi-step injector 1U shown in FIG. 6, but in the control box 11B, which is a separate device. The present invention is not limited to this embodiment, and the first actuator and/or second actuator may also be located in the control box 11B. In this case, the first actuator and/or second actuator may be a hydraulic actuator, a pneumatic actuator, or an actuator that transmits power via a wire, and a path for oil, air, or wire is provided in the cord 1103 to transmit the power generated by driving the actuator in the control box 11B to the elastic body energy storage unit and/or piston head stop position adjustment unit in the multi-step injector 1U. This configuration further reduces the weight of the multi-step injector 1U held by the user.
2. 無針注射器又は無針注射システムの駆動方法
本発明の無針注射器又は無針注射システムの駆動方法は、[発明の概要]に記載した前記[9]ないし[13]に係る駆動方法である。
本発明の駆動方法は、ばね(スプリング)等の弾性体を利用する方式の無針注射器又は無針注射システムを駆動させるにあたり、
A)ピストンを後方へ移動させることにより弾性体を蓄勢する弾性体蓄勢部と、弾性体蓄勢部を駆動する第1のアクチュエータとを用いて、弾性体を蓄勢するステップと、
B)蓄勢された弾性体を放勢してピストンを前方向に駆動した時にピストンヘッドが停止するピストンヘッド停止位置を調整するピストンヘッド停止位置調整部と、ピストンヘッド停止位置調整部を駆動する第2のアクチュエータとを用いて、ピストンヘッド停止位置を前方向の位置へと変更するステップと、
C)弾性体を放勢することにより、ピストンを前方向に駆動して、ピストンのピストンヘッドでプランジャを押圧して、アンプル内の注射液を射出するステップと
を繰り返し実行することを特徴としている。
このように無針注射器又は無針注射システムを駆動させることで、アンプル内の注射液を押し出すプランジャを段階的にピストンヘッドで押圧して前進させて、単一のアンプル内の注射液を複数回に分けて繰り返し射出することが可能となる。
2. Method for Driving Needle-Free Syringe or Needle-Free Injection System The method for driving a needle-free syringe or needle-free injection system of the present invention is the driving method according to [9] to [13] described in [Summary of the Invention] above.
The driving method of the present invention involves driving a needle-free syringe or needle-free injection system that utilizes an elastic body such as a spring, and includes the steps of:
A) a step of energizing an elastic body by using an elastic body energizing unit that energizes an elastic body by moving a piston rearward and a first actuator that drives the elastic body energizing unit;
B) changing the piston head stop position to a position in the forward direction by using a piston head stop position adjustment unit that adjusts the piston head stop position where the piston head stops when the stored elastic body is released to drive the piston forward, and a second actuator that drives the piston head stop position adjustment unit;
C) The elastic body is released to drive the piston forward, causing the piston head of the piston to press the plunger, thereby injecting the injection liquid from the ampoule.
By driving the needle-free syringe or needle-free injection system in this manner, the plunger that pushes out the injection liquid in the ampule is gradually pressed forward by the piston head, making it possible to repeatedly inject the injection liquid in a single ampule in multiple doses.
本発明の駆動方法において、「繰り返し」とは、アンプル内の注射液を全て射出するまでにA)ないしC)のステップを複数回行うことを意味する。したがって、短い時間内に連続してA)ないしC)のステップを複数回行ってもよく、また、注射液を射出した後、次の射出までに長時間の間隔を設けて、複数回の射出を行ってもよい。
本発明の駆動方法の詳細については、前記「1.無針注射器又は無針注射システム」の章において、無針注射器又は無針注射システムの各部の駆動による動作を詳細に説明したとおりである。
In the driving method of the present invention, "repeated" means performing steps A) to C) multiple times until all of the injection liquid in the ampoule is injected. Therefore, steps A) to C) may be performed multiple times consecutively within a short period of time, or multiple injections may be performed with a long interval between each injection.
Details of the driving method of the present invention are as described in detail in the chapter " 1. Needle-free syringe or needle-free injection system " above, where the operation of each part of the needle-free syringe or needle-free injection system is explained in detail.
3. 制御プログラム
本発明の制御プログラムは、[発明の概要]に記載した前記[14]ないし[17]に係る制御プログラムである。
本発明の制御プログラムは、本発明の無針注射器又は無針注射システムが備える制御部に、特定の情報処理を実行させるプログラムである。本発明の制御プログラムは、無針注射器又は無針注射システムが有する記憶装置に記憶させておき、それを読み出すことで、制御プログラムに記載された特定の情報処理を、制御部が備える情報処理装置に実行させるものであってよい。また、本発明の制御プログラムは、サーバの記憶装置に記憶させておき、インターネットを介して携帯端末等にダウンロードすることで、携帯端末等を無針注射システムの制御部として機能させるものであってもよい。
本発明の制御プログラムは、これに限定されるわけではないが、例えば、前記「1―2―6.制御プログラム」の節及び図5に示されるようなフローの情報処理を実行する射出制御プログラムを一部に含むプログラムとすることができる。また、本発明の制御プログラムは、「1―2―6.制御プログラム」の節で一例を説明したように、注射液の射出を行う動作を制御する射出制御プログラムの他に、射出回数表示プログラムのような、他の機能を実現するプログラムを含むものであってよい。
3. Control Program The control program of the present invention is the control program according to the above items [14] to [17] described in [Summary of the Invention].
The control program of the present invention is a program that causes a control unit included in the needle-free syringe or needle-free injection system of the present invention to execute specific information processing. The control program of the present invention may be stored in a storage device included in the needle-free syringe or needle-free injection system, and by reading out the control program, the specific information processing described in the control program may be executed by an information processing device included in the control unit. Furthermore, the control program of the present invention may be stored in a storage device of a server and downloaded to a mobile terminal or the like via the Internet, causing the mobile terminal or the like to function as the control unit of the needle-free injection system.
The control program of the present invention is not limited to this, but may be, for example, a program that includes as a part thereof an injection control program that executes information processing of the flow as shown in the above section " 1-2-6 . Control program" and in Fig. 5. Furthermore, as an example of the control program of the present invention explained in the section "1-2-6. Control program," in addition to the injection control program that controls the operation of injecting the injection liquid, the control program of the present invention may also include a program that realizes other functions, such as an injection count display program.
本発明の無針注射器又は無針注射システム、並びに無針注射器又は無針注射システムの駆動方法及び制御プログラムは、医療用、動物医療用若しくは実験用の機器、並びに当該機器の駆動方法及び制御プログラムに関する発明であり、ヒトを治療又は診断する方法の発明ではないため、産業上利用することができる発明である。 The needle-free syringe or needle-free injection system, as well as the drive method and control program for the needle-free syringe or needle-free injection system of the present invention, are inventions relating to medical, veterinary, or experimental equipment, as well as the drive method and control program for said equipment. They are not inventions relating to methods for treating or diagnosing humans, and are therefore inventions that can be used industrially.
1,1A 無針注射器
1S 無針注射システム
1U マルチステップインジェクター
2 機枠本体
201 雌ねじ
3,3A アンプル
301 注射液
302 シリンダ
303 吐出ノズル
303A 吐出口
304,304A プランジャ
305 雄ねじ
306 ストッパ
4 ピストンシリンジ
5,5A ピストン
510 ピストン基部
511 ピストンフォロア
512 ワッシャ
513 雌ねじ
520 ピストンロッド
521 雄ねじ
522,522A ピストンヘッド
523 歯
6 弾性体(コイルばね)
6A ばね(スプリング)
7 弾性体蓄勢部
710 ロッド
720 玉軸受け
730 大歯車
731 歯
740 台座
750 カム
8 第1のアクチュエータ(モータ)
810 歯車
811 歯
820 シャフト
9 ピストンヘッド停止位置調整部
910 内歯車
911 歯
920 玉軸受け
10 第2のアクチュエータ(モータ)
11 制御部
11B コントロールボックス
1101 ケーブル
1102 ケーブル
1103 コード
1104 コード
1105 電源スイッチ
1106 タッチパネル
1201 射出ボタン
1202 射出液量切り替えスイッチ
1210A トリガー
1211A トリガーフィンガー
1212A プッシュエンド
1220A セーフティーロック
1301 ピストンロッド位置センサ
1302 ピストン基部位置センサ
14 電力ケーブル
15 フットスイッチ
1610 バキュームアタッチメント
1611 空気孔
1620 吸引器
1621 吸引チューブ
17 皮膚
18 指
1, 1A Needle-free syringe 1S Needle-free injection system 1U Multi-step injector 2 Machine frame body 201 Female screw 3, 3A Ampoule 301 Injection solution 302 Cylinder 303 Discharge nozzle 303A Discharge port 304, 304A Plunger 305 Male screw 306 Stopper 4 Piston syringe 5, 5A Piston 510 Piston base 511 Piston follower 512 Washer 513 Female screw 520 Piston rod 521 Male screw 522, 522A Piston head 523 Teeth 6 Elastic body (coil spring)
6A Spring
7 Elastic energy storage unit 710 Rod 720 Ball bearing 730 Gear 731 Teeth 740 Base 750 Cam 8 First actuator (motor)
810 Gear 811 Teeth 820 Shaft 9 Piston head stop position adjustment portion 910 Internal gear 911 Teeth 920 Ball bearing 10 Second actuator (motor)
11 Control unit 11B Control box 1101 Cable 1102 Cable 1103 Cord 1104 Cord 1105 Power switch 1106 Touch panel 1201 Injection button 1202 Injection liquid amount changeover switch 1210A Trigger 1211A Trigger finger 1212A Push end 1220A Safety lock 1301 Piston rod position sensor 1302 Piston base position sensor 14 Power cable 15 Foot switch 1610 Vacuum attachment 1611 Air hole 1620 Aspirator 1621 Suction tube 17 Skin 18 Finger
Claims (15)
前記ピストンを後方へ移動させることにより前記弾性体を蓄勢する弾性体蓄勢部と、
前記弾性体蓄勢部を駆動する第1のアクチュエータと、
蓄勢された前記弾性体を放勢して前記ピストンを前方向に駆動した時に前記ピストンヘッドが停止するピストンヘッド停止位置を調整するピストンヘッド停止位置調整部と、
前記ピストンヘッド停止位置調整部を駆動する第2のアクチュエータと、
前記第1のアクチュエータ及び前記第2のアクチュエータを制御する制御部とを有し、
前記ピストンが、前記弾性体により前方向の力が与えられるピストン基部と、前記ピストンヘッドを備えるピストンロッドとを有しており、
前記ピストンロッドは、前記ピストン基部から前方向の力を受けることができるとともに、前記ピストン基部に対する相対的な前後の位置を変更できるように前記ピストン基部と連結しており、
前記ピストンヘッド停止位置調整部が、前記第2のアクチュエータの駆動力を用いて、前記ピストン基部に対する前記ピストンロッドの相対的な位置を前後に変化させることにより、前記ピストンヘッド停止位置を調整することができ、
前記制御部により第1のアクチュエータと第2のアクチュエータの駆動を制御して、前記弾性体蓄勢部による前記弾性体の蓄勢と、前記ピストンヘッド停止位置調整部による前記ピストンヘッド停止位置の前方向への位置変更と、前記弾性体の放勢による前記ピストンの前方向への駆動と
を繰り返し行うことを特徴とする無針注射器又は無針注射システム。 A needleless syringe or needleless injection system comprising: a housing body to the front of which an ampoule having a plunger for pushing out an injection liquid therein; a piston provided on the housing body so as to be slidable back and forth; and an elastic body for applying a forward force to the piston, wherein the piston head of the piston presses the plunger by releasing the stored energy of the elastic body to drive the piston forward, thereby injecting the injection liquid in the ampoule,
an elastic body energy storing unit that stores energy in the elastic body by moving the piston rearward;
a first actuator that drives the elastic energy storage portion;
a piston head stop position adjustment unit that adjusts a piston head stop position where the piston head stops when the stored energy of the elastic body is released to drive the piston forward;
a second actuator that drives the piston head stop position adjustment unit;
a control unit that controls the first actuator and the second actuator,
the piston has a piston base to which a forward force is applied by the elastic body, and a piston rod having the piston head,
the piston rod is connected to the piston base so that it can receive a forward force from the piston base and can change its front-to-rear position relative to the piston base,
the piston head stop position adjustment unit can adjust the piston head stop position by changing the relative position of the piston rod with respect to the piston base back and forth using the driving force of the second actuator,
a needle-free syringe or needle-free injection system, characterized in that the control unit controls the driving of the first actuator and the second actuator, and repeatedly charges the elastic body by the elastic body charging unit, changes the piston head stop position in the forward direction by the piston head stop position adjustment unit, and drives the piston in the forward direction by releasing the elastic body.
前記制御部が、前記インターフェースを介してユーザにより設定された1アンプルあたりの射出回数又は1回の射出あたりの注射液量に応じて、前記第2のアクチュエータの駆動量を制御することにより、前記ピストンヘッド停止位置の前方向への位置変更の距離を制御することを特徴とする、請求項1に記載の無針注射器又は無針注射システム。 The device further has an interface for setting the number of injections per ampoule or the amount of injection liquid per injection;
2. The needle-free syringe or needle-free injection system according to claim 1, wherein the control unit controls the distance of forward displacement of the piston head stop position by controlling the drive amount of the second actuator according to the number of injections per ampoule or the amount of injection liquid per injection set by a user via the interface.
前記ピストンヘッド停止位置調整部が、前記第2のアクチュエータの駆動力で前記ピストンロッドと前記ピストン基部とを相対的に回転させることにより、前記ピストン基部に対する前記ピストンロッドの位置を前後に変化させることを特徴とする、請求項1又は2に記載の無針注射器又は無針注射システム。 The piston rod and the piston base are connected to each other by a male and female thread structure,
3. The needle-free syringe or needle-free injection system according to claim 1, wherein the piston head stop position adjustment unit changes the position of the piston rod relative to the piston base by rotating the piston rod and the piston base relative to each other using the driving force of the second actuator.
前記ピストンヘッド停止位置調整部が、前記平歯車に対して前後に摺動可能で、前後方向に直線状に伸びた歯すじの歯を内周に複数有する円筒状の内歯車を有していることにより、
前後に摺動する前記ピストンロッドの位置にかかわらず、前記第2のアクチュエータの回転駆動力を、前記内歯車を介して前記平歯車に伝達して、前記ピストンロッドを回転させることができることを特徴とする、請求項3に記載の無針注射器又は無針注射システム。 a spur gear having a plurality of teeth extending linearly in the front-rear direction is formed on the outer periphery of a portion of the piston rod,
The piston head stop position adjustment unit has a cylindrical internal gear that is slidable back and forth relative to the spur gear and has a plurality of teeth on its inner circumference that extend linearly in the back and forth direction,
4. The needle-free syringe or needle-free injection system according to claim 3, wherein the rotational driving force of the second actuator can be transmitted to the spur gear via the internal gear to rotate the piston rod, regardless of the position of the piston rod sliding back and forth.
前記カムは、前記ピストンが摺動する前後方向の軸を中心に回転可能に設けられており、前記カムが前記ピストンと当接する部分の前後方向の厚みが前記カムの回転により変化する形状を有していることにより、前記第1のアクチュエータの回転運動を前記ピストンの前後方向の運動に変換して前記弾性体を蓄勢することを特徴とする、請求項1又は2に記載の無針注射器又は無針注射システム。 the elastic energy storage unit has a cam that can convert the rotational movement of the first actuator into a forward and backward movement of the piston,
3. The needle-free syringe or needle-free injection system according to claim 1 or 2, wherein the cam is rotatable around an axis in the front-rear direction along which the piston slides, and the cam has a shape in which the thickness in the front-rear direction of the portion where it abuts against the piston changes with the rotation of the cam, thereby converting the rotational movement of the first actuator into movement in the front-rear direction of the piston to store energy in the elastic body.
前記ピストンと当接する部分の厚みが前記カムの回転に伴い急減する段差形状となっていることにより、前記弾性体の放勢を可能とする部分と
を有していることを特徴とする、請求項5に記載の無針注射器又は無針注射システム。 a portion in which the cam is shaped so that the thickness in the front-rear direction of the portion that abuts against the piston gradually increases as the cam rotates, thereby enabling the elastic body to store energy;
6. The needle-free syringe or needle-free injection system according to claim 5, further comprising a portion in which the thickness of the portion that comes into contact with the piston is formed into a stepped shape that rapidly decreases as the cam rotates, thereby enabling the elastic body to be released.
前記ピストン基部の前後方向の位置を検出し、その検出結果を制御部に伝えることができるピストン基部位置センサ
をさらに備えることを特徴とする、請求項1又は2に記載の無針注射器又は無針注射システム。 3. The needle-free syringe or needle-free injection system according to claim 1 or 2, further comprising a piston rod position sensor capable of detecting the position of the piston rod in the forward/backward direction and transmitting the detection result to a control unit, or a piston base position sensor capable of detecting the position of the piston base in the forward/backward direction and transmitting the detection result to a control unit.
前記バキュームアタッチメント内の空気を吸引することにより、前記皮膚を前記アタッチメントに密着させることができる吸引器と
をさらに有することを特徴とする、請求項1又は2に記載の無針注射器又は無針注射システム。 a vacuum attachment having a cylindrical shape with two open ends, one of which can be attached to the plunger or to the front of the machine body to which the plunger is attached, and the other of which can be brought into contact with the skin;
3. The needle-free syringe or needle-free injection system according to claim 1, further comprising an aspirator that can bring the skin into close contact with the attachment by sucking air from within the vacuum attachment.
A)前記ピストンを後方へ移動させることにより前記弾性体を蓄勢する弾性体蓄勢部と、前記弾性体蓄勢部を駆動する第1のアクチュエータとを用いて、前記弾性体を蓄勢するステップと、
B)蓄勢された前記弾性体を放勢して前記ピストンを前方向に駆動した時に前記ピストンヘッドが停止するピストンヘッド停止位置を調整するピストンヘッド停止位置調整部と、前記ピストンヘッド停止位置調整部を駆動する第2のアクチュエータとを用いて、前記ピストンヘッド停止位置を前方向の位置へと変更するステップと、
C)前記弾性体を放勢することにより、前記ピストンを前方向に駆動して、前記ピストンのピストンヘッドで前記プランジャを押圧して、前記アンプル内の注射液を射出するステップと
を繰り返し実行することを特徴とする無針注射器又は無針注射システムの駆動方法。 A method for driving a needleless syringe or a needleless injection system, comprising: a machine case main body to the front of which an ampoule having a plunger for pushing out an injection liquid therein; a piston provided on the machine case main body so as to be slidable back and forth; and an elastic body for applying a forward force to the piston, wherein the piston head of the piston presses the plunger by releasing the stored energy of the elastic body to drive the piston forward, thereby injecting the injection liquid in the ampoule,
A) a step of energizing the elastic body using an elastic body energizing unit that energizes the elastic body by moving the piston rearward and a first actuator that drives the elastic body energizing unit;
B) changing the piston head stop position to a position in the forward direction by using a piston head stop position adjustment unit that adjusts a piston head stop position where the piston head stops when the stored energy in the elastic body is released to drive the piston forward, and a second actuator that drives the piston head stop position adjustment unit;
C) releasing the elastic body to drive the piston forward, causing the piston head of the piston to press the plunger, thereby injecting the injection liquid from the ampoule.
A′)前記弾性体を蓄勢するために、前記第1のアクチュエータを所定量駆動させる指令信号を生成するステップと、
B′)前記ピストンヘッド停止位置を前方向の位置へと変更するために、前記第2のアクチュエータを所定量駆動させる指令信号を生成するステップと、
C′)前記弾性体を放勢するために、前記弾性体の蓄勢を解除する指令信号を生成するステップと
を含む情報処理を実行させることを特徴とする制御プログラム。 A') generating a command signal to drive the first actuator by a predetermined amount in order to energize the elastic body in the control unit of the needle-free syringe or needle-free injection system according to claim 1;
B') generating a command signal to drive the second actuator a predetermined amount to change the piston head stop position to a forward position;
C') generating a command signal to release the stored energy of the elastic body in order to release the energy of the elastic body.
15. The control program according to claim 14, further comprising causing the control unit to execute information processing for specifying a predetermined amount for driving the second actuator in step B') based on the number of injections of the injection solution or the amount of injection solution per injection set by a user.
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| JP2024085920 | 2024-05-28 | ||
| JP2024-085920 | 2024-05-28 |
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| WO2025249451A1 true WO2025249451A1 (en) | 2025-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2025/019203 Pending WO2025249451A1 (en) | 2024-05-28 | 2025-05-27 | Multi-step type needleless syringe or needleless injection system, and driving method and control program thereof |
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| Country | Link |
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| WO (1) | WO2025249451A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11309211A (en) * | 1998-04-30 | 1999-11-09 | Shimadzu Corp | Cartridge type chemical vial with injection nozzle and injection type syringe main body |
| JPH11514242A (en) * | 1993-07-31 | 1999-12-07 | ウェストン メディカル リミテッド | Needleless syringe |
| JP2017529203A (en) * | 2014-08-27 | 2017-10-05 | ベイジン キューエス メディカル テクノロジー カンパニー リミテッド | Needleless syringe with electric function |
-
2025
- 2025-05-27 WO PCT/JP2025/019203 patent/WO2025249451A1/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11514242A (en) * | 1993-07-31 | 1999-12-07 | ウェストン メディカル リミテッド | Needleless syringe |
| JPH11309211A (en) * | 1998-04-30 | 1999-11-09 | Shimadzu Corp | Cartridge type chemical vial with injection nozzle and injection type syringe main body |
| JP2017529203A (en) * | 2014-08-27 | 2017-10-05 | ベイジン キューエス メディカル テクノロジー カンパニー リミテッド | Needleless syringe with electric function |
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