WO2025248009A1 - Reactor and method for catalytic methanation induced by nanosecond plasma coupled with a radio-frequency plasma - Google Patents
Reactor and method for catalytic methanation induced by nanosecond plasma coupled with a radio-frequency plasmaInfo
- Publication number
- WO2025248009A1 WO2025248009A1 PCT/EP2025/064854 EP2025064854W WO2025248009A1 WO 2025248009 A1 WO2025248009 A1 WO 2025248009A1 EP 2025064854 W EP2025064854 W EP 2025064854W WO 2025248009 A1 WO2025248009 A1 WO 2025248009A1
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- reaction chamber
- generator
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- plasma
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/087—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
- B01J19/088—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy giving rise to electric discharges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
- B01J19/122—Incoherent waves
- B01J19/129—Radiofrequency
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/12—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon dioxide with hydrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J2219/0803—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
- B01J2219/0805—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy giving rise to electric discharges
- B01J2219/0807—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy giving rise to electric discharges involving electrodes
- B01J2219/0815—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy giving rise to electric discharges involving electrodes involving stationary electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J2219/0873—Materials to be treated
- B01J2219/0875—Gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J2219/0873—Materials to be treated
- B01J2219/0881—Two or more materials
- B01J2219/0883—Gas-gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J2219/0873—Materials to be treated
- B01J2219/0892—Materials to be treated involving catalytically active material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J2219/0894—Processes carried out in the presence of a plasma
- B01J2219/0896—Cold plasma
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/08—Production of synthetic natural gas
Definitions
- the present invention relates to the field of obtaining methane by catalytic methanation in particular, activated by non-thermal plasma.
- CO2 valorization processes To reduce the environmental impact of carbon dioxide (CO2) emissions into the air, various CO2 valorization processes have been researched to transform CO2 into synthetic fuel. Among these processes is the hydrogenation of CO2 to obtain methane (CH4). CO2 hydrogenation is a reaction of CO2 with dihydrogen (H2) to produce CH4. It is thus possible to recycle CO2 by converting it into methane, a combustible gas. This reaction is also called methanation and follows the following reaction equation:
- Non-thermal plasma catalytic methanation is a well-known methanation process that uses a plasma in conjunction with a catalyst to enhance methanation performance, i.e., to facilitate the reaction of CO2 with dihydrogen [1].
- Non-thermal plasma catalytic methanation also has the advantage of operating at temperatures below 550°C, even below 250°C, and at atmospheric pressures, for example, pressures up to 10 bar, making this methanation process easily applicable on an industrial scale.
- patent applications EP 3 050 865 Al, US 10 968 410 Bl, US 2023/0234018 Al, EP 4237 140 Al, US 2022/0040664 Al, and WO 2023/041627 Al each describe a reactor and a process for dielectric barrier discharge plasma catalytic methanation, also known as DBD plasma.
- DBD plasma is a plasma generated by an electrical discharge created between two electrodes separated by a dielectric material.
- the efficiency of reactors and catalytic methanation processes using a DBD plasma remains low and therefore unsatisfactory, efficiency being the ratio between the quantity of methane produced and the energy required to implement the process.
- the purpose of the invention is to meet, at least in part, this need.
- the invention relates to a reactor for catalytic methanation by non-thermal plasma, comprising:
- an enclosure comprising a reaction chamber, intended to be fluidly connected upstream to a carbon dioxide supply source and a dihydrogen supply source,
- a catalytic structure housed in the reaction chamber and comprising at least one catalyst promoting the methanation reaction
- a radio frequency generator called an RF generator, electrically connected to at least one electrode, called an RF electrode, arranged around the reaction chamber, the RF generator being configured to apply a voltage oscillating in the radio frequencies to the RF electrode so as to generate radio frequency discharges in the reaction chamber,
- NS generator electrically connected to an electrode, called NS electrode, arranged around the reaction chamber, the NS generator being configured to transmit electrical pulses to the NS electrode so as to generate nanosecond discharges in the reaction chamber.
- the catalytic structure includes a retaining structure holding the catalyst(s) in the reaction chamber by forming a passage between the inlet and outlet of said reaction chamber.
- the reactor includes a matching box electrically connecting the RF generator to the RF electrode.
- the reactor includes a bandstop filter electrically linking the NS generator to the NS electrode, the bandstop filter being adapted to filter electrical signals at the oscillation frequency of the voltage applied by the RF generator.
- the reactor may include at least one ground electrode electrically connected to ground and forming, with the RF electrode, a capacitor so that the radiofrequency discharges generated are capacitive discharges.
- the reactor comprises several RF electrodes, each electrically connected to the RF generator, and/or several ground electrodes, each electrically connected to an electrical ground, the RF electrodes being arranged alternately with the ground electrodes so as to form a plurality of capacitors.
- the RF electrode is in the form of a coil, one end of which is electrically connected to the RF generator and the other end is electrically connected to an electrical ground, so that the radio frequency discharges generated are inductive discharges.
- the reactor comprises several RF electrodes, each in the form of a coil, one end of which is electrically connected to the RF generator and the other end is electrically connected to an electrical ground, so that the generated radiofrequency discharges are inductive discharges.
- the reactor includes a cooling system configured to circulate a cooling fluid along the containment.
- the invention also relates to an installation for non-thermal plasma catalytic methanation, comprising at least one reactor according to the present invention, the reaction chamber of each reactor being fluidly connected to a carbon dioxide supply source and to a dihydrogen supply source.
- the installation comprises a plurality of reactors according to the present invention.
- the reactor containment structures are distributed regularly angularly around the longitudinal axis of the installation with a pitch equal to 27t/n, n being the number of reactors.
- the RF generator and/or the NS generator is/are common to the reactors.
- the carbon dioxide supply source and/or the hydrogen supply source is/are common to the reactors.
- the invention also relates to a non-thermal plasma catalytic methanation process, preferably implemented by an installation according to the present invention, the process comprising the following steps: a) supplying a reaction chamber with carbon dioxide and dihydrogen, the reaction chamber housing a catalytic structure comprising a catalyst promoting the methanation reaction, b) generating nanosecond electrical discharges in the reaction chamber, creating a plasma, called NS plasma, with the gas circulating in the reaction chamber, c) generating radiofrequency electrical discharges in the reaction chamber, creating a plasma, called RF plasma, with the gas circulating in the reaction chamber, step c) being successive to step b).
- steps b) and c) are repeated in a plurality of cycles, each cycle comprising a step b) followed by a step c), the cycles preferably being periodic, preferably with a period between 0.1 and 100 ms.
- the present invention essentially consists of a reactor and a process for catalytic methanation using non-thermal plasmas, the non-thermal plasmas being a nanosecond (NS) plasma created by nanosecond discharges and an RF plasma created by radiofrequency discharges.
- NS nanosecond
- RF plasma created by radiofrequency discharges.
- the successive use of these two plasmas considerably increases the amount of methane produced relative to the energy input for their creation.
- the NS and RF plasmas facilitate the dissociation of carbon dioxide by exciting its molecules.
- the NS plasma can also facilitate the creation of the RF plasma by reducing the voltage required to ignite the RF plasma.
- the present invention thus makes it possible to increase the ratio between the quantity of methane produced and the energy required to implement the process.
- the inventor measured a conversion rate of 40% when using the reactor or process according to the present invention.
- the conversion rate corresponds to the ratio of the quantity of methane produced to the quantity of carbon dioxide supplied.
- the inventor also measured that the reactor according to the present invention consumes 8 kWh per kilogram of carbon dioxide supplied.
- Figure 1 is a schematic view of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to the present invention
- FIGs 2A and 2B are perspective views of a reactor enclosure according to the present invention, the enclosure delimiting a reaction chamber in which is housed a catalytic system comprising catalysts and a retaining structure holding the catalysts;
- Figure 3 is a schematic view of a nanosecond plasma-induced catalytic methanation reactor and a radiofrequency plasma according to an embodiment in which the reactor comprises a single RF electrode and a single ground electrode forming a capacitor;
- Figure 4 is a schematic view of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to an embodiment in which the reactor comprises a single RF electrode and two ground electrodes arranged on either side of the RF electrode;
- FIGs 5 and 6 are schematic views of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to an embodiment in which the reactor comprises several RF electrodes and several ground electrodes, the RF and ground electrodes being alternated with each other;
- FIGs 7 and 8 are schematic views of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to an embodiment in which the RF electrode(s) are in the form of coils;
- FIG 9 is a schematic perspective view of an installation comprising several reactors according to the present invention.
- FIG 10 Figure 10 is a perspective view of an example of the realization of an installation comprising several reactors according to the present invention
- Figure 11 is a perspective view of the central block of the installation illustrated in Figure 10, the central block comprising the reaction chambers of the reactors;
- Figure 12 is a front view of a mounting plate for the installation illustrated in Figure 10;
- Figure 13 is a perspective view of the assembly of the RF electrode and ground electrodes around a reaction chamber of the installation illustrated in Figure 10;
- Figure 14 is a perspective view of an envelope intended to house within it the central block of the installation illustrated in Figure 10;
- Figure 15 is a perspective view of a distribution flange of the power supply unit of the installation illustrated in Figure 10;
- Figure 16 is a perspective view of a collection flange of the recovery block of the installation illustrated in Figure 10.
- FIG. 1 illustrates a reactor 1 according to the present invention.
- the reactor 1 comprises a housing 2 delimiting a reaction chamber 3.
- the housing 2 is in the form of a hollow tube with a diameter between 10 and 40 mm, preferably between 26 and 28 mm, and/or a length between 10 and 100 cm, for example, 70 cm.
- the housing may be made of an insulating material, for example, glass, preferably borosilicate glass, quartz, alumina, silicon nitride ceramic, or boron nitride ceramic.
- the enclosure 2 is connected upstream with a carbon dioxide, CO2, supply line 4 and a hydrogen, H2, supply line 5.
- the airtight connection of the lines 4 and 5 with the enclosure 2 can be achieved by flanges, for example KF 16 type flanges.
- a catalytic system 6 is housed within the reaction chamber 3.
- the catalytic system 6 includes catalysts 7 to promote the methanation reaction of CO2 with H2 to methane, CH4.
- the catalysts 7 can be made of transition metals such as nickel, cobalt, or iron.
- the catalysts 7 can be in the form of beads.
- FIGS 2A and 2B illustrate a containment 2 of a reactor 1 according to two different embodiments of catalytic system 6.
- the catalytic system 6 includes a retaining structure 8 to retain the catalysts 7 in the reaction chamber 3 by delimiting a passage 9 between the inlet and outlet of the gases in said reaction chamber 3.
- the support structure 8 comprises bars 10, parallel to the longitudinal axis of the enclosure 2, the bars 10 being spaced apart to delimit a cylinder, the space between two adjacent bars 10 being less than the size of a catalyst 7.
- the support structure 8 also includes support rods 11 for holding the bars 10 in the enclosure 2, preferably in a centered manner.
- the support structure 8 may be made of glass, preferably quartz glass.
- the catalysts 7 are retained inside the cylinder delimited by the bars 10, and the passage 9 is defined between the wall of the enclosure 2 and said cylinder.
- the catalysts 7 are retained outside the cylinder formed by the bars 10, between the wall of the enclosure 2 and said cylinder, and the passage 9 is delimited by the inside of said cylinder.
- Reactor 1 also includes a radio frequency generator 12, called RF generator, connected to at least one electrode 13, called RF electrode, arranged around reaction chamber 3.
- RF generator radio frequency generator 12
- the RF generator 12 is configured to apply a voltage to the RF electrode 13, an electrical voltage oscillating at an oscillation frequency between 400 kHz and 50 MHz, so as to generate radio frequency discharges creating a plasma, called RF plasma, with the gas circulating in the reaction chamber 3.
- the oscillation frequency of the applied electrical voltage is approximately 13.56 MHz.
- an oscillation frequency of approximately 13.56 MHz allows for efficient coupling between the electromagnetic field and the RF plasma because it is high enough to permit good energy transfer to electrons in the RF plasma, thus facilitating gas ionization and sustaining the radiofrequency discharges.
- such an oscillation frequency is low enough to allow for relatively simple power electronics control while being high enough to avoid excessive interference with common electrical systems.
- the amplitude of the oscillations of the electrical voltage applied by the RF generator 12 is less than 6000 V.
- Reactor 1 may include a matching box 14 to electrically connect the RF generator 12 to the RF electrode 13.
- the matching box 14 allows the impedance at the output of the RF generator 12 to be adapted, thus increasing the power transmitted to the RF electrode 13.
- Reactor 1 also includes a nanosecond pulse generator 15, referred to as the NS generator, connected to an electrode 16, also referred to as the NS electrode, arranged around the reaction chamber 3.
- the NS generator 15 is configured to transmit electrical pulses to the NS electrode 16 so as to generate nanosecond discharges creating a plasma, referred to as the NS plasma, with the gas circulating in the reaction chamber 3.
- the electrical pulses can have a duration of between 20 and 500 ns, preferably between 50 and 150 ns.
- the voltage of the electrical pulses can be between 2 and 20 kV.
- the repetition frequency of the pulses can be between 100 Hz and 10 kHz, for example, approximately 1 kHz.
- the NS 16 electrode can be in the form of an annular ribbon, wound around the chamber 2 or wound inside the chamber 2 against its inner wall.
- the width of the ribbon forming the NS 16 electrode is between 0.2 and 3 cm.
- the NS 16 electrode can also be in the form of a point made of conductive material passing through the wall of the chamber 2 with one end housed in the reaction chamber 3.
- the NS 16 electrode can be made of copper.
- a band-stop filter 17 can be arranged on the electrical path connecting the NS generator 15 to the NS electrode 16, the band-stop filter 17 being adapted to filter electrical signals at the oscillation frequency of the voltage applied by the RF generator 12. The band-stop filter 17 thus prevents an electrical current, created by the radio frequency discharges, from reaching the NS generator 15.
- a control unit 42 can be electrically connected with the RF generator 12 and the NS generator 16 in order to control them.
- the possible configurations for the RF electrode(s) 13 and the NS electrode 16 are varied.
- the RF electrode(s) 13 can be adapted to generate radio frequency capacitive discharges, as illustrated in Figures 3 to 6.
- the reactor 1 also includes at least one ground electrode 18, connected to ground 19, to form at least one capacitor with the RF electrode(s) 13.
- the RF electrode(s) 13 and/or the ground electrode(s) 18 may each have the form of an annular ribbon, wrapped around the enclosure 2.
- the width of the ribbon forming each RF electrode 13 is between 1 mm and 3 cm, for example equal to 1 cm.
- the RF electrode(s) 13 and/or the ground electrode(s) 18 may be made of copper.
- Figure 3 illustrates an embodiment of a reactor 1 in which there is a single RF electrode 13 connected to the RF generator 12 and a single ground electrode 18. The RF electrode 13 and the ground electrode 18 then operate as a pair.
- the reactor 1 can comprise a single RF electrode 13 connected to the RF generator 12 and two ground electrodes 18, sandwiching the RF electrode 13.
- the RF electrode 13 and the ground electrodes 18 then operate as a triplet, which has the advantage of exposing the gas circulating in the reaction chamber 3 for a longer time to the RF plasma.
- the reactor 1 can comprise several RF electrodes 13 connected to the RF generator 12 and several ground electrodes 18, the ground electrodes 18 being alternated with the RF electrodes 13.
- the capacitors formed by the RF electrodes 13 and the ground electrodes 18 can be arranged upstream and/or downstream of the NS electrode 16. Indeed, the residence time of the gas in the reaction chamber 3 is significantly longer than the generation time of the RF plasma.
- the reactor 1 includes capacitors, formed by an RF electrode 13 connected to the RF generator and two ground electrodes 18, sandwiching the RF electrode 13, upstream of the NS electrode 16.
- At least one of the ground electrodes 18 is closer to the NS electrode 16 than the RF electrodes 13 are closer to the NS electrode 16.
- the distance between the NS electrode 16 and each of the ground electrodes 18 adjacent to said NS electrode 16 can be between 0.5 and 5 cm, for example, 1.5 cm.
- such a distance allows the ions generated by the NS plasma to come sufficiently close to the capacitors formed by the RF electrodes 13 and the ground electrodes 18, so that said ions act as charges facilitating the creation of the RF plasma by reducing the voltage required for its ignition.
- the distance between the RF electrode 13 and each of the ground electrodes 18 adjacent to said RF electrode 13 can be between 2 mm and 2 cm, for example equal to 5 mm.
- the RE 13 electrode(s) can also be adapted to generate radio frequency inductive discharges, as illustrated in Figures 7 and 8.
- the reactor 1 includes at least one coil forming the RE 13 electrode, the coil 13 being connected at one end to the RF generator 12 and at the other end to ground 19.
- reactor 1 comprises a single RF electrode 13 in the form of a coil 13 downstream of the NS electrode 16.
- reactor 1 comprises two RF electrodes 13 in the form of a coil 13, one of the RF electrodes 13 being upstream of the NS electrode 16 and the other of the RF electrodes 13 being downstream of the NS electrode 16.
- the coil 13 consists of at least one turn wound around the enclosure 2.
- the coil 13 comprises 4 or 5 turns wound around the enclosure 2.
- the turns may be made of copper.
- the coil 13 can have a length between 1 and 10 cm, preferably between 1 and 5 cm, and even more preferably between 1.5 and 2 cm.
- the length of the coil 13 is defined as being the distance, measured parallel to the longitudinal axis of the enclosure 2, between its end connected to the RF generator 12 and its end connected to ground 18.
- the end of the coil 13 adjacent to the NS electrode 16 is the end connected to ground 18.
- the distance between coil 13 and electrode NS 16 is between 1 and 2 cm, for example equal to 1.5 cm.
- the methanation process according to the present invention comprises the following steps: a) supplying the reaction chamber 3 with carbon dioxide and dihydrogen, b) generating nanosecond electrical discharges in the reaction chamber 3, creating a plasma, called NS plasma, with the gas circulating in the reaction chamber 3, c) generating radiofrequency electrical discharges in the reaction chamber 3, creating a plasma, called RF plasma, with the gas circulating in the reaction chamber 3.
- the flow rate of carbon dioxide and/or dihydrogen during step a) may be less than 50 L/min, for example between 5 L/min and 0.05 L/min.
- the pressure in the reaction chamber 3, during the process can be between 1 and 200 mbar, preferably between 60 and 100 mbar.
- the temperature in reaction chamber 3 during the process can be below 550°C, or even below 400°C, for example, between 350 and 400°C.
- the temperature is as low as possible because this reduces the power required to sustain the RF plasma.
- the minimum temperature depends on the catalyst 7.
- Step b) can be carried out by transmitting electrical pulses to an electrode, referred to as electrode NS 16.
- the electrical pulses can have a duration of between 20 and 500 ns, preferably between 50 and 150 ns.
- the voltage of the electrical pulses can be between 2 and 20 kV.
- the pulse repetition frequency can be between 100 Hz and 10 kHz, for example, approximately 1 kHz.
- Step c) can be carried out by applying a voltage to electrodes, referred to as RF electrodes 13, the voltage oscillating at an oscillation frequency between 400 kHz and 50 MHz, preferably between 400 kHz and 15 MHz.
- the oscillation frequency of the voltage is approximately equal to 13.56 MHz.
- the amplitude of the oscillations of the applied voltage is less than 6000 V.
- Step a) can take place before and/or during steps b) and c).
- Step c) follows step b).
- the time separating step c) from step b) is advantageously as short as possible. In particular, this time may be less than 150 ps, or even 50 ps.
- Step b) can last between 50 and 150 ns.
- Step c) can last between 20 ps and 100 ms, for example it can last 200 ps.
- Steps b) and c) can be repeated in a plurality of cycles, each cycle comprising a step b) followed by a step c).
- the cycles are carried out periodically, preferably with a period between 0.1 and 10 ms, for example equal to 1 ms.
- the duration of step c) preferably represents between 10 and 80% of the duration of a cycle, preferably 25%.
- FIG. 9 illustrates an installation 20 according to the present invention, the installation 20 comprising a plurality of reactors 1.
- Each reactor 1 is similar to those described previously.
- each reactor 1 comprises a chamber 2, a catalytic structure 6, at least one RF electrode 13, and at least one NS electrode 16, as described previously.
- the RF generator 12 and the NS generator 15 are common to each of the reactors 1. This advantageously limits the cost of the installation 20 and maximizes the efficiency, defined as the ratio of the energy supplied to the RF generator 12 and the NS generator 15 to the quantity of methane produced.
- the containment structures 2 of each of the reactors 1 can be arranged parallel to each other. Specifically, the containment structures 2 can be arranged with rotational symmetry around the longitudinal axis of the installation 20. That is to say, the containment structures 2 can be distributed angularly around the longitudinal axis of the installation 20 with a spacing of 27t/n, where n is the number of reactors 1.
- Such a symmetrical arrangement has the advantage to standardize the operating conditions of reactors 1, so that they are identical for each of said reactors 1 knowing that reactors 1 influence each other by radiation.
- Installation 20 also includes a ground rod 21 connected to the ground 19 of installation 20.
- the ground rod 21 is arranged parallel to the containment structures 2 of reactors 1.
- the ground rod 21 is equidistant from each of the containment structures 2 of reactors 1.
- the ground electrodes 18 of reactors 1 are electrically connected to the ground rod 21.
- Installation 20 also includes retaining plates 22 to hold the containment structures 2 of each of the reactors 1.
- the retaining plates 22 include, in particular, holes into which the containment structures 2 of the reactors 1 are inserted.
- the retaining plates 22 can be connected to the ground 19 of installation 20.
- the carbon dioxide supply source and/or the dihydrogen supply source are common to each of the reactors 1.
- the installation 20 may include a distribution flange configured to connect the same carbon dioxide supply line 4 to each of the reaction chambers 3 of the reactors 1 and to connect the same dihydrogen supply line 5 to each of the reaction chambers 3 of the reactors 1.
- Installation 20 may also include a collection flange configured to connect together the outlets of each of the reaction chambers 3 of the reactors 1 to a recovery conduit arranged downstream of said reaction chambers 3.
- the reactors 1 also include a cooling system 23 for the reaction chambers 3.
- the cooling system 23 is configured, in particular, to circulate a cooling fluid along the containment walls 2 of the reactors 1, preferably the fluid flowing in the same direction as the gases circulating within the reaction chambers 3.
- the cooling fluid is air.
- the cooling system 23 may be common to each of the reactors 1.
- FIG 10 illustrates an example of an embodiment of an installation 20 according to the present invention.
- the installation 20 comprises a central block 24 including the containment structures 2 of the reactors 1 according to the invention.
- Figure 11 illustrates the central block 24 comprising the reactors 1.
- the containment structures 2 of the reactors 1 are arranged parallel to the longitudinal axis of the installation 20 and distributed angularly according to a rotational symmetry about said longitudinal axis.
- the central block 24 includes two support plates 22 connected to the installation's ground.
- Figure 12 illustrates a retaining plate 22.
- This plate 22 includes through holes 25 for the insertion of the containments 2 of the reactors 1.
- the retaining plate 22 also includes clips 26 for locking the containments 2 in the through holes 25.
- the clips 26 include orifices 27 allowing the passage of the cooling fluid, for example air, as close as possible to the outer wall of the containments 2.
- Figure 13 illustrates an assembly of an RF electrode 13 and two ground electrodes 18 around the reaction chamber 3 of a reactor 1 included in the installation 20.
- the RF electrode 13 is in the form of a ribbon wrapped around the enclosure 2.
- a bar 28 clamps the ribbon forming the RF electrode 13 around the enclosure 2.
- the ribbon forming the RF electrode 13 is fixed at its ends to an electrically conductive rod, called the RF rod 29, which allows the RF electrode 13 to be electrically connected to the RF generator 12.
- the RF rod 29 can be common to each of the reactors 1. This makes it easy to connect the same RF generator 12 to each of the RF electrodes 13 of the reactors 1.
- the ground electrodes 18 are in the form of a ribbon wrapped around the enclosure 2. Bars 30 tighten the ribbons forming the ground electrodes 18 around the enclosure 2. The ribbons forming the ground electrodes 18 are fixed at their ends to a ground rod 21, electrically conductive to electrically connect the ground electrodes 18 to the retaining plates 22.
- the assembly of the NS 16 electrode around the reaction chamber 3 of a reactor 1 can be done similarly to that of the RF 13 electrode described above.
- the installation 20 also includes a waterproof enclosure 31, in which the central block 24 is housed.
- the enclosure 31 contains the cooling fluid circulating inside the installation 20.
- the enclosure 31 also forms a Faraday cage around the central block 24.
- Figure 14 illustrates the envelope 31 comprising two walls 32 that can be separated from each other, in order to open the envelope 31 and access the central block 24.
- Each wall 32 comprises a metal structure 33 and observation windows 34 fixed to the metal structure 33.
- the observation windows 34 may be made of poly(methyl methacrylate).
- the metal structure 33 may include a metal mesh, for example made of copper, covered by the observation windows 34.
- Installation 20 also includes a fluidic supply unit 35 upstream of the central unit 24.
- the supply unit 35 includes inlets 36 for injecting a cooling fluid around the containments 2 of the reactors 1.
- the fluidic supply unit 35 may include one or more fans for drawing in and expelling the cooling fluid.
- the fluidic feed unit 35 also includes the carbon dioxide feed line 4.
- the line 4 also serves as the hydrogen feed line 5.
- the feed unit 35 includes the distribution flange 37 connecting the line 4 to each of the reaction chambers 3 of the reactors 1.
- the distribution flange 37 is shown in Figure 15.
- Installation 20 also includes a fluid recovery unit 38 downstream of the central unit 24.
- the fluid recovery unit 38 includes outlets 39 for discharging the cooling fluid.
- the fluid recovery unit 38 may include one or more fans for drawing in and discharging the cooling fluid.
- the fluidic recovery block 38 also includes a conduit 40 for recovering gaseous effluents from the reactors 1.
- the fluidic recovery block 38 includes the collection flange 41 connecting the outlets of each of the reaction chambers 3 of the reactors 1 to the recovery conduit 40.
- the installation 20 comprises six reactors 1, but this number is not limiting; for example, the installation 20 may comprise one, two, three, four, five, eight, twelve, fourteen, eighteen, twenty, twenty-two, or twenty-four reactors 1.
- the installation 20 comprises fewer than 50 reactors 1, and preferably fewer than 20 reactors 1.
- the number n of reactors 1 included in the installation 20 is a multiple of 3.
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Abstract
Description
Description Description
Titre : Réacteur et procédé de méthanation catalytique induite par plasma nanoseconde couplé avec un plasma radiofréquence. Title: Reactor and process of catalytic methanation induced by nanosecond plasma coupled with a radiofrequency plasma.
Domaine technique technical field
La présente invention concerne le domaine d’obtention de méthane par méthanation catalytique en particulier, activée par plasma non thermique. The present invention relates to the field of obtaining methane by catalytic methanation in particular, activated by non-thermal plasma.
Elle vise principalement à améliorer le rendement de cette réaction. Its main aim is to improve the yield of this reaction.
Technique antérieure Previous technique
Afin de réduire l’impact environnemental de l’émission du dioxyde de carbone, CO2, dans l’air, différents procédés de valorisation du CO2 ont été recherchés pour transformer le CO2 en carburant synthétique. Parmi ces procédés, il est connu l’hydrogénation du CO2 pour obtenir du méthane, CH4. L’hydrogénation du CO2 est une réaction du CO2 avec le dihydrogène, H2, afin de produire du CH4. Il est ainsi possible de recycler le CO2 en le convertissant en du méthane qui est un gaz combustible. Cette réaction est également appelée méthanation et suit l’équation de réaction suivant : To reduce the environmental impact of carbon dioxide (CO2) emissions into the air, various CO2 valorization processes have been researched to transform CO2 into synthetic fuel. Among these processes is the hydrogenation of CO2 to obtain methane (CH4). CO2 hydrogenation is a reaction of CO2 with dihydrogen (H2) to produce CH4. It is thus possible to recycle CO2 by converting it into methane, a combustible gas. This reaction is also called methanation and follows the following reaction equation:
CO2 + 4H2 = CH4 + 2H2O. CO2 + 4H2 = CH4 + 2H2O .
La méthanation catalytique par plasma non thermique est un procédé connu de méthanation, qui utilise un plasma en association avec un catalyseur pour améliorer les performances de la méthanation, c’est-à-dire pour faciliter la réaction du CO2 avec le dihydrogène [1]. La méthanation catalytique par plasma non thermique a également pour avantage de fonctionner à des températures inférieures à 550°C, voire inférieures à 250°C et à des pressions atmosphériques, par exemple des pressions pouvant aller jusqu’à 10 bars, ce qui rend cette méthanation facilement applicable industriellement. Non-thermal plasma catalytic methanation is a well-known methanation process that uses a plasma in conjunction with a catalyst to enhance methanation performance, i.e., to facilitate the reaction of CO2 with dihydrogen [1]. Non-thermal plasma catalytic methanation also has the advantage of operating at temperatures below 550°C, even below 250°C, and at atmospheric pressures, for example, pressures up to 10 bar, making this methanation process easily applicable on an industrial scale.
Par exemple, les demandes de brevets et brevets EP 3 050 865 Al, US 10 968 410 Bl, US 2023/0234018 Al, EP 4237 140 Al, US 2022/0040664 Al et WO 2023/041627 Al décrivent chacun un réacteur et un procédé pour la méthanation catalytique par plasma à décharge à barrière diélectrique, également dénommé plasma DBD. Le plasma DBD est un plasma généré par une décharge électrique créée entre deux électrodes séparées par un matériau diélectrique. Toutefois, le rendement des réacteurs et procédés de méthanation catalytique mettant en œuvre un plasma DBD reste faible et donc n’est pas satisfaisant, le rendement étant le rapport entre la quantité de méthane produite sur l’énergie nécessaire à apporter pour la mise en œuvre du procédé. For example, patent applications EP 3 050 865 Al, US 10 968 410 Bl, US 2023/0234018 Al, EP 4237 140 Al, US 2022/0040664 Al, and WO 2023/041627 Al each describe a reactor and a process for dielectric barrier discharge plasma catalytic methanation, also known as DBD plasma. DBD plasma is a plasma generated by an electrical discharge created between two electrodes separated by a dielectric material. However, the efficiency of reactors and catalytic methanation processes using a DBD plasma remains low and therefore unsatisfactory, efficiency being the ratio between the quantity of methane produced and the energy required to implement the process.
H existe donc un besoin pour un réacteur et un procédé de méthanation catalytique par plasma non thermique permettant de produire une grande quantité de méthane avec un apport d’énergie faible. There is therefore a need for a reactor and a non-thermal plasma catalytic methanation process capable of producing a large quantity of methane with a low energy input.
Le but de l’invention est de répondre, au moins en partie, à ce besoin. The purpose of the invention is to meet, at least in part, this need.
Exposé de l’invention Description of the invention
Pour ce faire, l’invention concerne un réacteur pour une méthanation catalytique par plasma non thermique, comprenant : To this end, the invention relates to a reactor for catalytic methanation by non-thermal plasma, comprising:
- une enceinte comprenant une chambre de réaction, destinée à être connectée fluidiquement en amont à une source d’alimentation en dioxyde de carbone et à une source d’alimentation en dihydrogène, - an enclosure comprising a reaction chamber, intended to be fluidly connected upstream to a carbon dioxide supply source and a dihydrogen supply source,
- une structure catalytique logée dans la chambre de réaction et comprenant au moins un catalyseur favorisant la réaction de méthanation, - a catalytic structure housed in the reaction chamber and comprising at least one catalyst promoting the methanation reaction,
- un générateur de radiofréquences, dit générateur RF, connecté électriquement à au moins une électrode, dite électrode RF, agencée autour de la chambre de réaction, le générateur RF étant configuré pour appliquer une tension oscillant dans les radiofréquences à l’électrode RF de sorte à générer des décharges radiofréquences dans la chambre de réaction, - a radio frequency generator, called an RF generator, electrically connected to at least one electrode, called an RF electrode, arranged around the reaction chamber, the RF generator being configured to apply a voltage oscillating in the radio frequencies to the RF electrode so as to generate radio frequency discharges in the reaction chamber,
- un générateur d’impulsions nanosecondes, dit générateur NS, connecté électriquement à une électrode, dite électrode NS, agencée autour de la chambre de réaction, le générateur NS étant configuré pour transmettre des impulsions électriques à l’électrode NS de sorte à générer des décharges nanosecondes dans la chambre de réaction. - a nanosecond pulse generator, called NS generator, electrically connected to an electrode, called NS electrode, arranged around the reaction chamber, the NS generator being configured to transmit electrical pulses to the NS electrode so as to generate nanosecond discharges in the reaction chamber.
De préférence, la structure catalytique comprend une structure de maintien retenant le(s) catalyseur(s) dans la chambre de réaction en formant un passage entre l’entrée et la sortie de ladite chambre de réaction. Preferably, the catalytic structure includes a retaining structure holding the catalyst(s) in the reaction chamber by forming a passage between the inlet and outlet of said reaction chamber.
De préférence, le réacteur comprend une boîte d’accord reliant électriquement le générateur RF à l’électrode RF. De préférence, le réacteur comprend un filtre coupe bande reliant électriquement le générateur NS à l’électrode NS, le filtre coupe bande étant adapté pour filtrer les signaux électriques à la fréquence d’oscillation de la tension appliquée par le générateur RF. Preferably, the reactor includes a matching box electrically connecting the RF generator to the RF electrode. Preferably, the reactor includes a bandstop filter electrically linking the NS generator to the NS electrode, the bandstop filter being adapted to filter electrical signals at the oscillation frequency of the voltage applied by the RF generator.
Selon un mode de réalisation, le réacteur peut comprendre au moins une électrode de masse connectée électriquement à une masse et formant, avec l’électrode RF, un condensateur de sorte que les décharges radiofréquences générées sont des décharges capacitives. According to one embodiment, the reactor may include at least one ground electrode electrically connected to ground and forming, with the RF electrode, a capacitor so that the radiofrequency discharges generated are capacitive discharges.
De préférence, le réacteur comprend plusieurs électrodes RF, chacune étant connectée électriquement au générateur RF, et/ou plusieurs électrodes de masse, chacune étant reliée électriquement à une masse électrique, les électrodes RF étant agencées en alternance avec les électrodes de masse de sorte à former une pluralité de condensateurs. Preferably, the reactor comprises several RF electrodes, each electrically connected to the RF generator, and/or several ground electrodes, each electrically connected to an electrical ground, the RF electrodes being arranged alternately with the ground electrodes so as to form a plurality of capacitors.
Selon un autre mode de réalisation, l’électrode RF est sous la forme d’une bobine, dont une extrémité est connectée électriquement au générateur RF et l’autre extrémité est connectée électriquement à une masse électrique, de sorte que les décharges radiofréquences générées sont des décharges inductives. According to another embodiment, the RF electrode is in the form of a coil, one end of which is electrically connected to the RF generator and the other end is electrically connected to an electrical ground, so that the radio frequency discharges generated are inductive discharges.
De préférence, le réacteur comprend plusieurs électrodes RF, chacune étant sous la forme d’une bobine, dont une extrémité est connectée électriquement au générateur RF et l’autre extrémité est connectée électriquement à une masse électrique, de sorte que les décharges radiofréquences générées sont des décharges inductives. Preferably, the reactor comprises several RF electrodes, each in the form of a coil, one end of which is electrically connected to the RF generator and the other end is electrically connected to an electrical ground, so that the generated radiofrequency discharges are inductive discharges.
De préférence, le réacteur comprend un système de refroidissement configuré pour faire circuler un fluide de refroidissement le long de l’enceinte. Preferably, the reactor includes a cooling system configured to circulate a cooling fluid along the containment.
L’invention a également pour objet une installation pour une méthanation catalytique par plasma non thermique, comprenant au moins un réacteur selon la présente invention, la chambre de réaction de chaque réacteur étant connectée fluidiquement à une source d’alimentation en dioxyde de carbone et à une source d’alimentation en dihydrogène. The invention also relates to an installation for non-thermal plasma catalytic methanation, comprising at least one reactor according to the present invention, the reaction chamber of each reactor being fluidly connected to a carbon dioxide supply source and to a dihydrogen supply source.
De préférence, l’installation comprend une pluralité de réacteurs selon la présente invention.Preferably, the installation comprises a plurality of reactors according to the present invention.
De préférence, les enceintes des réacteurs sont réparties régulièrement angulairement autour de l’axe longitudinal de l’installation avec un pas égal à 27t/n, n étant le nombre de réacteurs.Preferably, the reactor containment structures are distributed regularly angularly around the longitudinal axis of the installation with a pitch equal to 27t/n, n being the number of reactors.
De préférence, le générateur RF et/ou le générateur NS est(sont) commun(s) aux réacteurs. De préférence, la source d’alimentation en dioxyde de carbone et/ou la source d’alimentation en dihydrogène est(sont) commune(s) aux réacteurs. Preferably, the RF generator and/or the NS generator is/are common to the reactors. Preferably, the carbon dioxide supply source and/or the hydrogen supply source is/are common to the reactors.
L’invention concerne également un procédé de méthanation catalytique par plasma non thermique, mis en œuvre de préférence par une installation selon la présente invention, le procédé comprenant les étapes suivantes : a) alimentation d’une chambre de réaction en dioxyde de carbone et en dihydrogène, la chambre de réaction logeant une structure catalytique comprenant un catalyseur favorisant la réaction de méthanation, b) génération de décharges électriques nanosecondes dans la chambre de réaction, créant un plasma, dit plasma NS, avec le gaz circulant dans la chambre de réaction, c) génération de décharges électriques radiofréquences dans la chambre de réaction, créant un plasma, dit plasma RF, avec le gaz circulant dans la chambre de réaction, l’étape c) étant successive à l’étape b). The invention also relates to a non-thermal plasma catalytic methanation process, preferably implemented by an installation according to the present invention, the process comprising the following steps: a) supplying a reaction chamber with carbon dioxide and dihydrogen, the reaction chamber housing a catalytic structure comprising a catalyst promoting the methanation reaction, b) generating nanosecond electrical discharges in the reaction chamber, creating a plasma, called NS plasma, with the gas circulating in the reaction chamber, c) generating radiofrequency electrical discharges in the reaction chamber, creating a plasma, called RF plasma, with the gas circulating in the reaction chamber, step c) being successive to step b).
De préférence, les étapes b) et c) sont répétées selon une pluralité de cycles, chaque cycle comprenant une étape b) suivie d’une étape c), les cycles étant de préférence périodiques, de préférence avec une période comprise entre 0,1 et 100 ms. Preferably, steps b) and c) are repeated in a plurality of cycles, each cycle comprising a step b) followed by a step c), the cycles preferably being periodic, preferably with a period between 0.1 and 100 ms.
La présente invention consiste donc essentiellement en un réacteur et un procédé de méthanation catalytique par plasmas non thermiques, les plasmas non thermiques étant un plasma NS créé par des décharges nanosecondes et un plasma RF créé par des décharges radiofréquences. La mise en œuvre successive de ces deux plasmas accroît considérablement la quantité de méthane produite par rapport à l’énergie apportée pour leur création. En effet, les plasma NS et RF facilitent la dissociation du dioxyde de carbone en excitant ses molécules. Le plasma NS peut également faciliter la création du plasma RF en diminuant la tension nécessaire à l’allumage du plasma RF. The present invention essentially consists of a reactor and a process for catalytic methanation using non-thermal plasmas, the non-thermal plasmas being a nanosecond (NS) plasma created by nanosecond discharges and an RF plasma created by radiofrequency discharges. The successive use of these two plasmas considerably increases the amount of methane produced relative to the energy input for their creation. Indeed, the NS and RF plasmas facilitate the dissociation of carbon dioxide by exciting its molecules. The NS plasma can also facilitate the creation of the RF plasma by reducing the voltage required to ignite the RF plasma.
La présente invention permet ainsi d’augmenter le rapport entre la quantité de méthane produite sur l’énergie nécessaire à apporter pour la mise en œuvre du procédé. Notamment, l’inventeur a mesuré un taux de conversion de 40 % lors de l’utilisation du réacteur ou du procédé selon la présente invention. Le taux de conversion correspond au rapport de la quantité de méthane produite par rapport à la quantité de dioxyde de carbone apportée. L’inventeur a également mesuré que le réacteur selon la présente invention consomme 8 kWh par kilogramme de dioxyde de carbone apporté. Brève description des dessins The present invention thus makes it possible to increase the ratio between the quantity of methane produced and the energy required to implement the process. In particular, the inventor measured a conversion rate of 40% when using the reactor or process according to the present invention. The conversion rate corresponds to the ratio of the quantity of methane produced to the quantity of carbon dioxide supplied. The inventor also measured that the reactor according to the present invention consumes 8 kWh per kilogram of carbon dioxide supplied. Brief description of the drawings
D’autres avantages et caractéristiques ressortiront mieux à la lecture de la description détaillée, faite à titre illustratif et non limitatif, en référence aux figures suivantes : Other advantages and features will become clearer upon reading the detailed description, provided for illustrative purposes only and not as a limitation, with reference to the following figures:
[Fig 1] la figure 1 est une vue schématique d’un réacteur de méthanation catalytique induite par plasma nanoseconde et plasma radiofréquence selon la présente invention ; [Fig 1] Figure 1 is a schematic view of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to the present invention;
[Fig 2A], [Fig 2B] les figures 2A et 2B sont des vues en perspective d’une enceinte d’un réacteur selon la présente invention, l’enceinte délimitant une chambre de réaction dans laquelle est logé un système catalytique comprenant des catalyseurs et une structure de maintien retenant les catalyseurs ; [Fig 2A], [Fig 2B] Figures 2A and 2B are perspective views of a reactor enclosure according to the present invention, the enclosure delimiting a reaction chamber in which is housed a catalytic system comprising catalysts and a retaining structure holding the catalysts;
[Fig 3] la figure 3 est une vue schématique d’un réacteur de méthanation catalytique induite par plasma nanoseconde et plasma radiofréquence selon un mode de réalisation dans lequel le réacteur comprend une unique électrode RF et une unique électrode de masse formant un condensateur ; [Fig 3] Figure 3 is a schematic view of a nanosecond plasma-induced catalytic methanation reactor and a radiofrequency plasma according to an embodiment in which the reactor comprises a single RF electrode and a single ground electrode forming a capacitor;
[Fig 4] la figure 4 est une vue schématique d’un réacteur de méthanation catalytique induite par plasma nanoseconde et plasma radiofréquence selon un mode de réalisation dans lequel le réacteur comprend une unique électrode RF et deux électrodes de masse agencées de part et d’autre de l’électrode RF ; [Fig 4] Figure 4 is a schematic view of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to an embodiment in which the reactor comprises a single RF electrode and two ground electrodes arranged on either side of the RF electrode;
[Fig 5], [Fig 6] les figures 5 et 6 sont des vues schématiques d’un réacteur de méthanation catalytique induite par plasma nanoseconde et plasma radiofréquence selon un mode de réalisation dans lequel le réacteur comprend plusieurs électrodes RF et plusieurs électrodes de masse, les électrodes RF et de masse étant en alternance les unes des autres ; [Fig 5], [Fig 6] Figures 5 and 6 are schematic views of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to an embodiment in which the reactor comprises several RF electrodes and several ground electrodes, the RF and ground electrodes being alternated with each other;
[Fig 7], [Fig 8] les figures 7 et 8 sont des vues schématiques d’un réacteur de méthanation catalytique induite par plasma nanoseconde et plasma radiofréquence selon un mode de réalisation dans lequel la ou les électrodes RF sont sous la forme de bobines ; [Fig 7], [Fig 8] Figures 7 and 8 are schematic views of a nanosecond plasma-induced catalytic methanation reactor and radiofrequency plasma according to an embodiment in which the RF electrode(s) are in the form of coils;
[Fig 9] la figure 9 est une vue schématique en perspective d’une installation comprenant plusieurs réacteurs selon la présente invention ; [Fig 9] Figure 9 is a schematic perspective view of an installation comprising several reactors according to the present invention;
[Fig 10] la figure 10 est une vue en perspective d’un exemple de réalisation d’une installation comprenant plusieurs réacteurs selon la présente invention ; [Fig 11] la figure 11 est une vue en perspective du bloc central de l’installation illustrée à la figure 10, le bloc central comprenant les chambres de réaction des réacteurs ; [Fig 10] Figure 10 is a perspective view of an example of the realization of an installation comprising several reactors according to the present invention; [Fig 11] Figure 11 is a perspective view of the central block of the installation illustrated in Figure 10, the central block comprising the reaction chambers of the reactors;
[Fig 12] la figure 12 est une vue de face d’une plaque de maintien de l’installation illustrée à la figure 10 ; [Fig 12] Figure 12 is a front view of a mounting plate for the installation illustrated in Figure 10;
[Fig 13] la figure 13 est une vue en perspective de l’assemblage de l’électrode RF et des électrodes de masse autour d’une chambre de réaction de l’installation illustrée à la figure 10 ; [Fig 13] Figure 13 is a perspective view of the assembly of the RF electrode and ground electrodes around a reaction chamber of the installation illustrated in Figure 10;
[Fig 14] la figure 14 est une vue en perspective d’une enveloppe destinée à loger en son sein le bloc central de l’installation illustrée à la figure 10 ; [Fig 14] Figure 14 is a perspective view of an envelope intended to house within it the central block of the installation illustrated in Figure 10;
[Fig 15] la figure 15 est une vue en perspective d’une bride de distribution du bloc d’alimentation de l’installation illustrée à la figure 10 ; [Fig 15] Figure 15 is a perspective view of a distribution flange of the power supply unit of the installation illustrated in Figure 10;
[Fig 16] la figure 16 est une vue en perspective d’une bride de collecte du bloc de récupération de l’installation illustrée à la figure 10. [Fig 16] Figure 16 is a perspective view of a collection flange of the recovery block of the installation illustrated in Figure 10.
Description détaillée Detailed description
Pour des raisons de clarté, les différents éléments des figures sont représentés en échelle libre, les dimensions réelles des différentes parties n’étant pas nécessairement respectées.For clarity, the different elements of the figures are represented to a free scale, the actual dimensions of the different parts not necessarily being respected.
Dans l’ensemble de la présente demande, les termes « entrée », « sortie » « aval » et « amont » sont à comprendre en référence au sens de circulation des gaz depuis leur entrée dans le réacteur jusqu’à leur sortie de celui-ci. Throughout this application, the terms "inlet", "outlet", "downstream" and "upstream" are to be understood in reference to the direction of gas flow from their entry into the reactor to their exit from it.
On a illustré à la figure 1 un réacteur 1 selon la présente invention. Le réacteur 1 comprend une enceinte 2 délimitant une chambre de réaction 3. L’enceinte 2 est sous la forme d’un tube creux de diamètre compris entre 10 et 40 mm, de préférence entre 26 et 28 mm, et/ou de longueur comprise entre 10 et 100 cm, par exemple égale à 70 cm. L’enceinte peut être en un matériau isolant, par exemple en verre, de préférence en verre borosilicaté, en quartz, en alumine, en céramique de nitrure de silicium ou en céramique de nitrure de bore. Figure 1 illustrates a reactor 1 according to the present invention. The reactor 1 comprises a housing 2 delimiting a reaction chamber 3. The housing 2 is in the form of a hollow tube with a diameter between 10 and 40 mm, preferably between 26 and 28 mm, and/or a length between 10 and 100 cm, for example, 70 cm. The housing may be made of an insulating material, for example, glass, preferably borosilicate glass, quartz, alumina, silicon nitride ceramic, or boron nitride ceramic.
L’enceinte 2 est reliée en amont avec un conduit 4 d’alimentation en dioxyde de carbone, CO2, et un conduit 5 d’alimentation en dihydrogène, H2. Notamment, la connexion étanche des conduits 4 et 5 avec l’enceinte 2 peut être réalisée par des brides, par exemple des brides de type KF 16. Un système catalytique 6 est logé au sein de la chambre de réaction 3. Le système catalytique 6 comprend des catalyseurs 7 pour promouvoir la réaction de méthanation du CO2 avec le H2, en méthane, CH4. Les catalyseurs 7 peuvent être en métaux de transition tels que le nickel, le cobalt ou le fer. Les catalyseurs 7 peuvent être sous la forme de billes. The enclosure 2 is connected upstream with a carbon dioxide, CO2, supply line 4 and a hydrogen, H2, supply line 5. In particular, the airtight connection of the lines 4 and 5 with the enclosure 2 can be achieved by flanges, for example KF 16 type flanges. A catalytic system 6 is housed within the reaction chamber 3. The catalytic system 6 includes catalysts 7 to promote the methanation reaction of CO2 with H2 to methane, CH4. The catalysts 7 can be made of transition metals such as nickel, cobalt, or iron. The catalysts 7 can be in the form of beads.
On a illustré aux figures 2A et 2B une enceinte 2 d’un réacteur 1 selon deux modes de réalisation différents de système catalytique 6. Dans chacune des figures 2A et 2B, le système catalytique 6 comprend une structure de maintien 8 afin de retenir les catalyseurs 7 dans la chambre de réaction 3 en délimitant un passage 9 entre l’entrée et la sortie des gaz dans ladite chambre de réaction 3. Figures 2A and 2B illustrate a containment 2 of a reactor 1 according to two different embodiments of catalytic system 6. In each of Figures 2A and 2B, the catalytic system 6 includes a retaining structure 8 to retain the catalysts 7 in the reaction chamber 3 by delimiting a passage 9 between the inlet and outlet of the gases in said reaction chamber 3.
Dans chacune des figures 2A et 2B, la structure de maintien 8 comprend des barreaux 10, parallèles à l’axe longitudinal de l’enceinte 2, les barreaux 10 étant espacés les uns des autres en délimitant un cylindre, l’espace entre deux barreaux 10 adjacents étant inférieur à la taille d’un catalyseur 7. In each of Figures 2A and 2B, the support structure 8 comprises bars 10, parallel to the longitudinal axis of the enclosure 2, the bars 10 being spaced apart to delimit a cylinder, the space between two adjacent bars 10 being less than the size of a catalyst 7.
La structure de maintien 8 comprend également des tiges de maintien 11 pour maintenir les barreaux 10 dans l’enceinte 2, de préférence de manière centrée. La structure de maintien 8 peut être en verre, de préférence en verre de quartz. The support structure 8 also includes support rods 11 for holding the bars 10 in the enclosure 2, preferably in a centered manner. The support structure 8 may be made of glass, preferably quartz glass.
Selon le mode de réalisation de la figure 2A, les catalyseurs 7 sont retenus à l’intérieur du cylindre délimité par les barreaux 10, et, le passage 9 est défini entre la paroi de l’enceinte 2 et ledit cylindre. According to the embodiment of Figure 2A, the catalysts 7 are retained inside the cylinder delimited by the bars 10, and the passage 9 is defined between the wall of the enclosure 2 and said cylinder.
Selon le mode de réalisation de la figure 2A, les catalyseurs 7 sont retenus à l’extérieur du cylindre formé par les barreaux 10, entre la paroi de l’enceinte 2 et ledit cylindre, et, le passage 9 est délimité par l’intérieur dudit cylindre. According to the embodiment of Figure 2A, the catalysts 7 are retained outside the cylinder formed by the bars 10, between the wall of the enclosure 2 and said cylinder, and the passage 9 is delimited by the inside of said cylinder.
Le réacteur 1 comprend également un générateur de radiofréquences 12, dénommé générateur RF, connecté à au moins une électrode 13, dénommée électrode RF, agencée autour de la chambre de réaction 3. Reactor 1 also includes a radio frequency generator 12, called RF generator, connected to at least one electrode 13, called RF electrode, arranged around reaction chamber 3.
Le générateur RF 12 est configuré pour appliquer une tension à l’électrode RF 13, une tension électrique oscillant à une fréquence d’oscillation comprise entre 400 kHz et 50 MHz, de sorte à générer des décharges radiofréquences créant un plasma, dit plasma RF, avec le gaz circulant dans la chambre de réaction 3. De préférence, la fréquence d’oscillation de la tension électrique appliquée est sensiblement égale à 13,56 MHz. Avantageusement, une telle fréquence d’oscillation présente une bonne capacité de pénétration des décharges dans les matériaux, et, de faibles pertes par échauffement diélectrique. Par ailleurs, une fréquence d’oscillation sensiblement égale à 13,56 MHz autorise un couplage efficace entre le champ électromagnétique et le plasma RF car elle est suffisamment élevée pour permettre un bon transfert d'énergie aux électrons dans le plasma RF, ce qui facilite l'ionisation des gaz et le maintien des décharges radiofréquences. De plus, une telle fréquence d’oscillation est assez basse pour permettre une gestion relativement simple de l'électronique de puissance tout en étant assez haute pour éviter des interférences excessives avec les systèmes électriques courants. The RF generator 12 is configured to apply a voltage to the RF electrode 13, an electrical voltage oscillating at an oscillation frequency between 400 kHz and 50 MHz, so as to generate radio frequency discharges creating a plasma, called RF plasma, with the gas circulating in the reaction chamber 3. Preferably, the oscillation frequency of the applied electrical voltage is approximately 13.56 MHz. Advantageously, such an oscillation frequency exhibits good discharge penetration capability in materials and low dielectric heating losses. Furthermore, an oscillation frequency of approximately 13.56 MHz allows for efficient coupling between the electromagnetic field and the RF plasma because it is high enough to permit good energy transfer to electrons in the RF plasma, thus facilitating gas ionization and sustaining the radiofrequency discharges. Moreover, such an oscillation frequency is low enough to allow for relatively simple power electronics control while being high enough to avoid excessive interference with common electrical systems.
De préférence, l’amplitude des oscillations de la tension électrique appliquée par le générateur RF 12 est inférieure à 6000 V. Preferably, the amplitude of the oscillations of the electrical voltage applied by the RF generator 12 is less than 6000 V.
Le réacteur 1 peut comprendre une boîte d’ accord 14 pour relier électriquement le générateur RF 12 à l’électrode RF 13. La boîte d’accord 14 permet d’adapter l’impédance en sortie du générateur RF 12, augmentant ainsi la puissance transmise à l’électrode RF 13. Reactor 1 may include a matching box 14 to electrically connect the RF generator 12 to the RF electrode 13. The matching box 14 allows the impedance at the output of the RF generator 12 to be adapted, thus increasing the power transmitted to the RF electrode 13.
Le réacteur 1 comprend également un générateur d’impulsions nanosecondes 15, dénommé générateur NS, connecté à une électrode 16, dénommée électrode NS, agencée autour de la chambre de réaction 3. Le générateur NS 15 est configuré pour transmettre des impulsions électriques à l’électrode NS 16 de sorte à générer des décharges nanosecondes créant un plasma, dit plasma NS, avec le gaz circulant dans la chambre de réaction 3. Les impulsions électriques peuvent avoir une durée comprise entre 20 et 500 ns, de préférence comprise entre 50 et 150 ns. La tension des impulsions électriques peut être comprise entre 2 et 20 kV. La fréquence de répétition des impulsions peut être comprise entre 100 Hz et 10 kHz, par exemple sensiblement égale à 1 kHz. Reactor 1 also includes a nanosecond pulse generator 15, referred to as the NS generator, connected to an electrode 16, also referred to as the NS electrode, arranged around the reaction chamber 3. The NS generator 15 is configured to transmit electrical pulses to the NS electrode 16 so as to generate nanosecond discharges creating a plasma, referred to as the NS plasma, with the gas circulating in the reaction chamber 3. The electrical pulses can have a duration of between 20 and 500 ns, preferably between 50 and 150 ns. The voltage of the electrical pulses can be between 2 and 20 kV. The repetition frequency of the pulses can be between 100 Hz and 10 kHz, for example, approximately 1 kHz.
L’électrode NS 16 peut avoir la forme d’un ruban annulaire, enroulé autour de l’enceinte 2 ou enroulé à l’intérieur de l’enceinte 2 contre sa paroi interne. De préférence, la largeur du ruban formant l’électrode NS 16 est comprise entre 0,2 et 3 cm. L’électrode NS 16 peut aussi avoir la forme d’une pointe en matériau conducteur traversant la paroi de l’enceinte 2 avec une extrémité logée dans la chambre de réaction 3. The NS 16 electrode can be in the form of an annular ribbon, wound around the chamber 2 or wound inside the chamber 2 against its inner wall. Preferably, the width of the ribbon forming the NS 16 electrode is between 0.2 and 3 cm. The NS 16 electrode can also be in the form of a point made of conductive material passing through the wall of the chamber 2 with one end housed in the reaction chamber 3.
L’électrode NS 16 peut être en cuivre. Un filtre coupe bande 17 peut être agencé sur le chemin électrique reliant le générateur NS 15 à l’électrode NS 16, le filtre coupe bande 17 étant adapté pour filtrer les signaux électriques à la fréquence d’oscillation de la tension appliquée par le générateur RF 12. Le filtre coupe bande 17 permet ainsi d’éviter qu’un courant électrique, créé par les décharges radiofréquences, atteigne le générateur NS 15. The NS 16 electrode can be made of copper. A band-stop filter 17 can be arranged on the electrical path connecting the NS generator 15 to the NS electrode 16, the band-stop filter 17 being adapted to filter electrical signals at the oscillation frequency of the voltage applied by the RF generator 12. The band-stop filter 17 thus prevents an electrical current, created by the radio frequency discharges, from reaching the NS generator 15.
Une unité de commande 42 peut être connectée électriquement avec le générateur RF 12 et le générateur NS 16 afin de les contrôler. A control unit 42 can be electrically connected with the RF generator 12 and the NS generator 16 in order to control them.
Comme cela est illustré aux figures 3 à 8, les configurations envisageables pour la ou les électrodes RF 13 et l’électrode NS 16 sont variées. As illustrated in figures 3 to 8, the possible configurations for the RF electrode(s) 13 and the NS electrode 16 are varied.
Notamment, la ou les électrodes RF 13 peuvent être adaptées pour générer des décharges capacitives radiofréquences, comme cela est illustré aux figures 3 à 6. Dans ce cas, le réacteur 1 comprend également au moins une électrode de masse 18, reliée à la masse 19, pour former au moins un condensateur avec la ou les électrodes RF 13. In particular, the RF electrode(s) 13 can be adapted to generate radio frequency capacitive discharges, as illustrated in Figures 3 to 6. In this case, the reactor 1 also includes at least one ground electrode 18, connected to ground 19, to form at least one capacitor with the RF electrode(s) 13.
La ou les électrodes RF 13 et/ou la ou les électrodes de masse 18 peuvent avoir chacune la forme d’un ruban annulaire, enroulé autour de l’enceinte 2. De préférence, la largeur du ruban formant chaque électrode RF 13 est comprise entre 1 mm et 3 cm, par exemple égale à 1 cm. The RF electrode(s) 13 and/or the ground electrode(s) 18 may each have the form of an annular ribbon, wrapped around the enclosure 2. Preferably, the width of the ribbon forming each RF electrode 13 is between 1 mm and 3 cm, for example equal to 1 cm.
La ou les électrodes RF 13 et/ou la ou les électrodes de masse 18 peuvent être en cuivre.The RF electrode(s) 13 and/or the ground electrode(s) 18 may be made of copper.
On a illustré à la figure 3, un mode de réalisation d’un réacteur 1 dans lequel il y a une unique électrode RF 13 reliée au générateur RF 12 et une unique électrode de masse 18. L’électrode RF 13 et l’électrode de masse 18 fonctionnent alors en paire. Figure 3 illustrates an embodiment of a reactor 1 in which there is a single RF electrode 13 connected to the RF generator 12 and a single ground electrode 18. The RF electrode 13 and the ground electrode 18 then operate as a pair.
Selon un autre mode de réalisation, illustré à la figure 4, le réacteur 1 peut comprendre une unique électrode RF 13 reliée au générateur RF 12 et deux électrodes de masse 18, prenant en sandwich l’électrode RF 13. L’électrode RF 13 et les électrodes de masse 18 fonctionnent alors en triplet, ce qui a pour avantage d’exposer le gaz circulant dans la chambre de réaction 3 plus longtemps au plasma RF. According to another embodiment, illustrated in Figure 4, the reactor 1 can comprise a single RF electrode 13 connected to the RF generator 12 and two ground electrodes 18, sandwiching the RF electrode 13. The RF electrode 13 and the ground electrodes 18 then operate as a triplet, which has the advantage of exposing the gas circulating in the reaction chamber 3 for a longer time to the RF plasma.
Selon d’autres modes de réalisation, illustrés aux figures 5 et 6, le réacteur 1 peut comprendre plusieurs électrodes RF 13 reliées au générateur RF 12 et plusieurs électrodes de masse 18, les électrodes de masse 18 étant en alternance avec les électrodes RF 13. Les condensateurs formés par les électrodes RF 13 et les électrodes de masse 18 peuvent être agencés en amont et/ou en aval de l’électrode NS 16. En effet, le temps de résidence du gaz dans la chambre de réaction 3 est largement supérieur au temps de génération du plasma RF. Par exemple, dans le mode de réalisation illustré à la figure 6, le réacteur 1 comprend des condensateurs, formés par une électrode RF 13 reliée au générateur RF et deux électrodes de masse 18, prenant en sandwich l’électrode RF 13, en amont de l’électrode NS 16. According to other embodiments, illustrated in Figures 5 and 6, the reactor 1 can comprise several RF electrodes 13 connected to the RF generator 12 and several ground electrodes 18, the ground electrodes 18 being alternated with the RF electrodes 13. The capacitors formed by the RF electrodes 13 and the ground electrodes 18 can be arranged upstream and/or downstream of the NS electrode 16. Indeed, the residence time of the gas in the reaction chamber 3 is significantly longer than the generation time of the RF plasma. For example, in the embodiment illustrated in Figure 6, the reactor 1 includes capacitors, formed by an RF electrode 13 connected to the RF generator and two ground electrodes 18, sandwiching the RF electrode 13, upstream of the NS electrode 16.
De préférence, au moins une des électrodes de masse 18 est plus proche de l’électrode NS 16 que les électrodes RF 13 ne sont plus proches de l’électrode NS 16. La distance entre l’électrode NS 16 et chacune des électrodes de masse 18 adjacentes à ladite électrode NS 16 peut être comprise entre 0,5 et 5 cm, par exemple égale à 1,5 cm. Avantageusement, une telle distance permet que les ions générés par le plasma NS arrivent suffisamment à proximité des condensateurs, formés par électrodes RF 13 et les électrodes de masse 18, de sorte que lesdits ions agissent comme des charges facilitant la création du plasma RF en diminuant la tension nécessaire à son allumage. Preferably, at least one of the ground electrodes 18 is closer to the NS electrode 16 than the RF electrodes 13 are closer to the NS electrode 16. The distance between the NS electrode 16 and each of the ground electrodes 18 adjacent to said NS electrode 16 can be between 0.5 and 5 cm, for example, 1.5 cm. Advantageously, such a distance allows the ions generated by the NS plasma to come sufficiently close to the capacitors formed by the RF electrodes 13 and the ground electrodes 18, so that said ions act as charges facilitating the creation of the RF plasma by reducing the voltage required for its ignition.
Pour chacune des électrodes RF 13, la distance entre l’électrode RF 13 et chacune des électrodes de masse 18 adjacentes à ladite électrode RF 13 peut être comprise entre 2 mm et 2 cm, par exemple égale à 5 mm. For each of the RF electrodes 13, the distance between the RF electrode 13 and each of the ground electrodes 18 adjacent to said RF electrode 13 can be between 2 mm and 2 cm, for example equal to 5 mm.
La ou les électrodes RE 13 peuvent également être adaptées pour générer des décharges inductives radiofréquences, comme cela est illustré aux figures 7 et 8. Dans ce cas, le réacteur 1 comprend au moins une bobine formant l’électrode RE 13, la bobine 13 étant connectée à une de ses extrémités au générateur RF 12 et à l’autre de ses extrémités à la masse 19.The RE 13 electrode(s) can also be adapted to generate radio frequency inductive discharges, as illustrated in Figures 7 and 8. In this case, the reactor 1 includes at least one coil forming the RE 13 electrode, the coil 13 being connected at one end to the RF generator 12 and at the other end to ground 19.
Dans le mode de réalisation illustré à la figure 7, le réacteur 1 comprend une unique électrode RF 13 sous la forme d’une bobine 13 en aval de l’électrode NS 16. Dans le mode de réalisation illustré à la figure 8, le réacteur 1 comprend deux électrodes RF 13 sous la forme de bobine 13, une des électrodes RF 13 étant en amont de l’électrode NS 16 et l’autre des électrodes RF 13 étant en aval de l’électrode NS 16. In the embodiment illustrated in Figure 7, reactor 1 comprises a single RF electrode 13 in the form of a coil 13 downstream of the NS electrode 16. In the embodiment illustrated in Figure 8, reactor 1 comprises two RF electrodes 13 in the form of a coil 13, one of the RF electrodes 13 being upstream of the NS electrode 16 and the other of the RF electrodes 13 being downstream of the NS electrode 16.
La bobine 13 est constituée d’au moins une spire enroulée autour de l’enceinte 2. De préférence, la bobine 13 comprend 4 ou 5 spires enroulées autour de l’enceinte 2. Les spires peuvent être en cuivre. The coil 13 consists of at least one turn wound around the enclosure 2. Preferably, the coil 13 comprises 4 or 5 turns wound around the enclosure 2. The turns may be made of copper.
La bobine 13 peut présenter une longueur comprise entre 1 et 10 cm, de préférence entre 1 et 5 cm, de préférence encore entre 1,5 et 2 cm. La longueur de la bobine 13 est définie comme étant la distance, mesurée parallèlement à l’axe longitudinal de l’enceinte 2, entre son extrémité connectée au générateur RF 12 et son extrémité connectée à la masse 18.The coil 13 can have a length between 1 and 10 cm, preferably between 1 and 5 cm, and even more preferably between 1.5 and 2 cm. The length of the coil 13 is defined as being the distance, measured parallel to the longitudinal axis of the enclosure 2, between its end connected to the RF generator 12 and its end connected to ground 18.
De préférence, l’extrémité de la bobine 13 adjacente à l’électrode NS 16 est l’extrémité connectée à la masse 18. Preferably, the end of the coil 13 adjacent to the NS electrode 16 is the end connected to ground 18.
De préférence, la distance entre la bobine 13 et l’électrode NS 16 est comprise entre 1 et 2 cm, par exemple égale à 1,5 cm. Preferably, the distance between coil 13 and electrode NS 16 is between 1 and 2 cm, for example equal to 1.5 cm.
Le procédé de méthanation selon la présente invention, mis en œuvre notamment par le réacteur 1 selon la présente invention, comprend les étapes suivantes : a) alimentation de la chambre de réaction 3 en dioxyde de carbone et en dihydrogène, b) génération de décharges électriques nanosecondes dans la chambre de réaction 3, créant un plasma, dit plasma NS, avec le gaz circulant dans la chambre de réaction 3, c) génération de décharges électriques radiofréquences dans la chambre de réaction 3, créant un plasma, dit plasma RF, avec le gaz circulant dans la chambre de réaction 3. The methanation process according to the present invention, implemented in particular by reactor 1 according to the present invention, comprises the following steps: a) supplying the reaction chamber 3 with carbon dioxide and dihydrogen, b) generating nanosecond electrical discharges in the reaction chamber 3, creating a plasma, called NS plasma, with the gas circulating in the reaction chamber 3, c) generating radiofrequency electrical discharges in the reaction chamber 3, creating a plasma, called RF plasma, with the gas circulating in the reaction chamber 3.
Le débit du dioxyde de carbone et/ou du dihydrogène, durant l’étape a), peut être inférieur à 50 L/min, par exemple compris entre 5L/min et 0,05 L/min. The flow rate of carbon dioxide and/or dihydrogen during step a) may be less than 50 L/min, for example between 5 L/min and 0.05 L/min.
La pression dans la chambre de réaction 3, durant le procédé, peut être comprise entre 1 et 200 mbar, de préférence entre 60 et 100 mbar. The pressure in the reaction chamber 3, during the process, can be between 1 and 200 mbar, preferably between 60 and 100 mbar.
La température dans la chambre de réaction 3, durant le procédé, peut être inférieure à 550°C, voire inférieure à 400 °C, par exemple comprise entre 350 et 400 °C. De préférence, la température est la plus basse possible car cela diminue la puissance nécessaire pour l’entretien du plasma RF. La température minimale dépend du catalyseur 7. The temperature in reaction chamber 3 during the process can be below 550°C, or even below 400°C, for example, between 350 and 400°C. Preferably, the temperature is as low as possible because this reduces the power required to sustain the RF plasma. The minimum temperature depends on the catalyst 7.
L’étape b) peut être réalisée en transmettant des impulsions électriques à une électrode, dite électrode NS 16. Les impulsions électriques peuvent avoir une durée comprise entre 20 et 500 ns, de préférence comprise entre 50 et 150 ns. La tension des impulsions électriques peut être comprise entre 2 et 20 kV. La fréquence de répétition des impulsions peut être comprise entre 100 Hz et 10 kHz, par exemple sensiblement égale à 1 kHz. Step b) can be carried out by transmitting electrical pulses to an electrode, referred to as electrode NS 16. The electrical pulses can have a duration of between 20 and 500 ns, preferably between 50 and 150 ns. The voltage of the electrical pulses can be between 2 and 20 kV. The pulse repetition frequency can be between 100 Hz and 10 kHz, for example, approximately 1 kHz.
L’étape c) peut être réalisée en appliquant une tension à des électrodes, dites électrodes RF 13, la tension oscillant à une fréquence d’oscillation comprise entre 400 kHz et 50 MHz, de préférence entre 400 kHz et 15 MHz. De préférence, la fréquence d’oscillation de la tension appliquée est sensiblement égale à 13,56 MHz. De préférence, l’amplitude des oscillations de la tension appliquée est inférieure à 6000 V. Step c) can be carried out by applying a voltage to electrodes, referred to as RF electrodes 13, the voltage oscillating at an oscillation frequency between 400 kHz and 50 MHz, preferably between 400 kHz and 15 MHz. Preferably, the oscillation frequency of the voltage The applied voltage is approximately equal to 13.56 MHz. Preferably, the amplitude of the oscillations of the applied voltage is less than 6000 V.
L’étape a) peut se dérouler avant et/ou pendant les étapes b) et c). Step a) can take place before and/or during steps b) and c).
L’étape c) est successive à l’étape b). La durée séparant l’étape c) de l’étape b) est, avantageusement, la plus faible possible. Notamment, cette durée peut être inférieure à 150 ps, voire à 50 ps. Step c) follows step b). The time separating step c) from step b) is advantageously as short as possible. In particular, this time may be less than 150 ps, or even 50 ps.
L’étape b) peut durer entre 50 et 150 ns. Step b) can last between 50 and 150 ns.
L’étape c) peut durer entre 20 p s et 100 ms, par exemple elle peut durer 200 ps. Step c) can last between 20 ps and 100 ms, for example it can last 200 ps.
Les étapes b) et c) peuvent être répétées selon une pluralité de cycles, chaque cycle comprenant une étape b) suivie d’une étape c). De préférence, les cycles sont réalisés de manière périodique, de préférence avec une période comprise entre 0,1 et 10 ms, par exemple égale à 1 ms. Steps b) and c) can be repeated in a plurality of cycles, each cycle comprising a step b) followed by a step c). Preferably, the cycles are carried out periodically, preferably with a period between 0.1 and 10 ms, for example equal to 1 ms.
La durée de l’étape c) représente de préférence entre 10 et 80 % de la durée d’un cycle, de préférence 25 %. Les inventeurs ont remarqué qu’un tel rapport de durées permet d’optimiser le rapport entre la quantité de méthane produite sur l’énergie à apporter pour entretenir le plasma RF tout en évitant un échauffement trop important des gaz au sein de la chambre de réaction 3. The duration of step c) preferably represents between 10 and 80% of the duration of a cycle, preferably 25%. The inventors noted that such a duration ratio optimizes the ratio between the amount of methane produced and the energy required to maintain the RF plasma, while avoiding excessive heating of the gases within reaction chamber 3.
On a illustré à la figure 9 une installation 20 selon la présente invention, l’installation 20 comprenant une pluralité de réacteurs 1. Chaque réacteur 1 est similaire à ce qui a été décrit précédemment. Notamment, chaque réacteur 1 comprend une enceinte 2, une structure catalytique 6, au moins une électrode RF 13 et au moins une électrode NS 16 comme décrits précédemment. Le générateur RF 12 et le générateur NS 15 sont communs à chacun des réacteurs 1. Cela permet, avantageusement, de limiter le coût de l’installation 20 et de maximiser le rendement défini par le rapport entre l’énergie apportée au générateur RF 12 et au générateur NS 15 sur la quantité de méthane produite. Figure 9 illustrates an installation 20 according to the present invention, the installation 20 comprising a plurality of reactors 1. Each reactor 1 is similar to those described previously. In particular, each reactor 1 comprises a chamber 2, a catalytic structure 6, at least one RF electrode 13, and at least one NS electrode 16, as described previously. The RF generator 12 and the NS generator 15 are common to each of the reactors 1. This advantageously limits the cost of the installation 20 and maximizes the efficiency, defined as the ratio of the energy supplied to the RF generator 12 and the NS generator 15 to the quantity of methane produced.
Les enceintes 2 de chacun des réacteurs 1 peuvent être agencées parallèles les unes aux autres. Notamment, les enceintes 2 peuvent être agencées selon une symétrie de révolution autour de l’axe longitudinal de l’installation 20. C’est-à-dire, que les enceintes 2 peuvent être réparties angulairement autour de l’axe longitudinal de l’installation 20 avec un pas égale à 27t/n, n étant le nombre de réacteurs 1. Un tel arrangement symétrique a pour avantage d’uniformiser les conditions de fonctionnement des réacteurs 1, de sorte qu’elles soient identiques pour chacun desdits réacteurs 1 sachant que les réacteurs 1 s’influencent les uns les autres par rayonnement. The containment structures 2 of each of the reactors 1 can be arranged parallel to each other. Specifically, the containment structures 2 can be arranged with rotational symmetry around the longitudinal axis of the installation 20. That is to say, the containment structures 2 can be distributed angularly around the longitudinal axis of the installation 20 with a spacing of 27t/n, where n is the number of reactors 1. Such a symmetrical arrangement has the advantage to standardize the operating conditions of reactors 1, so that they are identical for each of said reactors 1 knowing that reactors 1 influence each other by radiation.
L’installation 20 comprend également une tige de masse 21 reliée à la masse 19 de l’installation 20. La tige de masse 21 est agencée parallèlement aux enceintes 2 des réacteurs 1. De préférence, la tige de masse 21 est équidistante de chacune des enceintes 2 des réacteurs 1. De préférence, les électrodes de masse 18 des réacteurs 1 sont reliées électriquement à la tige de masse 21. Installation 20 also includes a ground rod 21 connected to the ground 19 of installation 20. The ground rod 21 is arranged parallel to the containment structures 2 of reactors 1. Preferably, the ground rod 21 is equidistant from each of the containment structures 2 of reactors 1. Preferably, the ground electrodes 18 of reactors 1 are electrically connected to the ground rod 21.
L’installation 20 comprend également des plaques de maintien 22 pour maintenir les enceintes 2 de chacun des réacteurs 1. Les plaques de maintien 22 comprennent, notamment, des trous dans lesquels sont insérées les enceintes 2 des réacteurs 1. Les plaques de maintien 22 peuvent être reliées à la masse 19 de l’installation 20. Installation 20 also includes retaining plates 22 to hold the containment structures 2 of each of the reactors 1. The retaining plates 22 include, in particular, holes into which the containment structures 2 of the reactors 1 are inserted. The retaining plates 22 can be connected to the ground 19 of installation 20.
De préférence, la source d’alimentation en dioxyde de carbone et/ou la source d’alimentation en dihydrogène sont communes à chacun des réacteurs 1. En particulier, l’installation 20 peut comprendre une bride de distribution configurée pour relier le même conduit 4 d’alimentation en dioxyde de carbone à chacune des chambres de réaction 3 des réacteurs 1 et pour relier le même conduit 5 d’alimentation en dihydrogène à chacune des chambres de réaction 3 des réacteurs 1. Preferably, the carbon dioxide supply source and/or the dihydrogen supply source are common to each of the reactors 1. In particular, the installation 20 may include a distribution flange configured to connect the same carbon dioxide supply line 4 to each of the reaction chambers 3 of the reactors 1 and to connect the same dihydrogen supply line 5 to each of the reaction chambers 3 of the reactors 1.
L’installation 20 peut également comprendre une bride de collecte configurée pour relier ensemble les sorties de chacune des chambres de réaction 3 des réacteurs 1 à un conduit de récupération agencé en aval desdites chambres de réaction 3. Installation 20 may also include a collection flange configured to connect together the outlets of each of the reaction chambers 3 of the reactors 1 to a recovery conduit arranged downstream of said reaction chambers 3.
Les réacteurs 1 comprennent également un système de refroidissement 23 des chambres de réaction 3. Le système de refroidissement 23 est, notamment, configuré pour faire circuler un fluide de refroidissement le long des enceintes 2 des réacteurs 1, de préférence le fluide circulant dans le même sens que les gaz circulant au sein des chambres de réaction 3. De préférence, le fluide de refroidissement étant de l’air. Le système de refroidissement 23 peut être commun à chacun des réacteurs 1. The reactors 1 also include a cooling system 23 for the reaction chambers 3. The cooling system 23 is configured, in particular, to circulate a cooling fluid along the containment walls 2 of the reactors 1, preferably the fluid flowing in the same direction as the gases circulating within the reaction chambers 3. Preferably, the cooling fluid is air. The cooling system 23 may be common to each of the reactors 1.
On a illustré à la figure 10 un exemple de réalisation d’une installation 20 selon la présente invention. L’installation 20 comprend un bloc central 24 comprenant les enceintes 2 des réacteurs 1 selon l’invention. On a illustré à la figure 11 le bloc central 24 comprenant les réacteurs 1. Les enceintes 2 des réacteurs 1 sont agencées parallèles à l’axe longitudinal de l’installation 20 et réparties angulairement selon une symétrie de révolution autour dudit axe longitudinal. Le bloc central 24 comprend deux plaques de maintien 22 reliées à la masse de l’installation. Figure 10 illustrates an example of an embodiment of an installation 20 according to the present invention. The installation 20 comprises a central block 24 including the containment structures 2 of the reactors 1 according to the invention. Figure 11 illustrates the central block 24 comprising the reactors 1. The containment structures 2 of the reactors 1 are arranged parallel to the longitudinal axis of the installation 20 and distributed angularly according to a rotational symmetry about said longitudinal axis. The central block 24 includes two support plates 22 connected to the installation's ground.
On a illustré à la figure 12 une plaque de maintien 22. Celle-ci 22 comprend des trous traversants 25 pour l’insertion des enceintes 2 des réacteurs 1. La plaque de maintien 22 comprend également des pinces 26 pour verrouiller les enceintes 2 dans les trous traversants 25. Les pinces 26 comprennent des orifices 27 permettant le passage du fluide de refroidissement, par exemple de l’air, au plus près de la paroi extérieure des enceintes 2.Figure 12 illustrates a retaining plate 22. This plate 22 includes through holes 25 for the insertion of the containments 2 of the reactors 1. The retaining plate 22 also includes clips 26 for locking the containments 2 in the through holes 25. The clips 26 include orifices 27 allowing the passage of the cooling fluid, for example air, as close as possible to the outer wall of the containments 2.
On a illustré à la figure 13 un assemblage d’une électrode RF 13 et de deux électrodes de masse 18 autour de la chambre de réaction 3 d’un réacteur 1 compris par l’installation 20. L’électrode RF 13 se présente sous la forme d’un ruban enroulé autour de l’enceinte 2. Une barrette 28 serre le ruban formant l’électrode RF 13 autour de l’enceinte 2. Le ruban formant l’électrode RF 13 est fixé à ses extrémités à une tige, dite tige RF 29, électriquement conductrice qui permet de relier électriquement l’électrode RF 13 au générateur RF 12.Figure 13 illustrates an assembly of an RF electrode 13 and two ground electrodes 18 around the reaction chamber 3 of a reactor 1 included in the installation 20. The RF electrode 13 is in the form of a ribbon wrapped around the enclosure 2. A bar 28 clamps the ribbon forming the RF electrode 13 around the enclosure 2. The ribbon forming the RF electrode 13 is fixed at its ends to an electrically conductive rod, called the RF rod 29, which allows the RF electrode 13 to be electrically connected to the RF generator 12.
La tige RF 29 peut être commune à chacun des réacteurs 1. Cela permet de connecter facilement le même générateur RF 12 à chacune des électrodes RF 13 des réacteurs 1.The RF rod 29 can be common to each of the reactors 1. This makes it easy to connect the same RF generator 12 to each of the RF electrodes 13 of the reactors 1.
De même, les électrodes de masse 18 se présentent sous la forme de ruban enroulé autour de l’enceinte 2. Des barrettes 30 serrent les rubans formant les électrodes de masse 18 autour de l’enceinte 2. Les rubans formant les électrodes de masse 18 sont fixés à leurs extrémités à une tige de masse 21, électriquement conductrice pour relier électriquement les électrodes de masse 18 aux plaques de maintien 22. Similarly, the ground electrodes 18 are in the form of a ribbon wrapped around the enclosure 2. Bars 30 tighten the ribbons forming the ground electrodes 18 around the enclosure 2. The ribbons forming the ground electrodes 18 are fixed at their ends to a ground rod 21, electrically conductive to electrically connect the ground electrodes 18 to the retaining plates 22.
L’assemblage de l’électrode NS 16 autour de la chambre de réaction 3 d’un réacteur 1 peut se faire similairement à celui de l’électrode RF 13 décrit ci-dessus. The assembly of the NS 16 electrode around the reaction chamber 3 of a reactor 1 can be done similarly to that of the RF 13 electrode described above.
L’installation 20 comprend également une enveloppe 31, imperméable, dans laquelle est logé le bloc central 24. L’enveloppe 31 permet de contenir le fluide de refroidissement circulant à l’intérieur de l’installation 20. L’enveloppe 31 forme également une cage de Faraday autour du bloc central 24. The installation 20 also includes a waterproof enclosure 31, in which the central block 24 is housed. The enclosure 31 contains the cooling fluid circulating inside the installation 20. The enclosure 31 also forms a Faraday cage around the central block 24.
On a illustré à la figure 14 l’enveloppe 31 comprenant deux parois 32 séparables l’une de l’autre, afin d’ouvrir l’enveloppe 31 et d’accéder au bloc central 24. Chaque paroi 32 comprend une structure métallique 33 et des fenêtres d’observation 34 fixés sur la structure métallique 33. Les fenêtres d’observation 34 peuvent être en poly(méthacrylate de méthyle). La structure métallique 33 peut comprendre un grillage métallique, par exemple en cuivre, couvert par les fenêtres d’observation 34. Figure 14 illustrates the envelope 31 comprising two walls 32 that can be separated from each other, in order to open the envelope 31 and access the central block 24. Each wall 32 comprises a metal structure 33 and observation windows 34 fixed to the metal structure 33. The observation windows 34 may be made of poly(methyl methacrylate). The metal structure 33 may include a metal mesh, for example made of copper, covered by the observation windows 34.
L’installation 20 comprend également un bloc d’alimentation fluidique 35 en amont du bloc central 24. Le bloc d’alimentation 35 comprend des arrivées 36 pour injecter un fluide de refroidissement autour des enceintes 2 des réacteurs 1. Le bloc d’alimentation fluidique 35 peut comprendre un ou plusieurs ventilateurs pour aspirer et refouler le fluide de refroidissement. Installation 20 also includes a fluidic supply unit 35 upstream of the central unit 24. The supply unit 35 includes inlets 36 for injecting a cooling fluid around the containments 2 of the reactors 1. The fluidic supply unit 35 may include one or more fans for drawing in and expelling the cooling fluid.
Le bloc d’alimentation fluidique 35 comprend également le conduit 4 d’alimentation en dioxyde de carbone. Dans cet exemple, le conduit 4 constitue également le conduit 5 d’alimentation en dihydrogène. Le bloc d’alimentation 35 comprend la bride de distribution 37 reliant le conduit 4 à chacune des chambres de réaction 3 des réacteurs 1. On a illustré à la figure 15 la bride de distribution 37. The fluidic feed unit 35 also includes the carbon dioxide feed line 4. In this example, the line 4 also serves as the hydrogen feed line 5. The feed unit 35 includes the distribution flange 37 connecting the line 4 to each of the reaction chambers 3 of the reactors 1. The distribution flange 37 is shown in Figure 15.
L’installation 20 comprend également un bloc de récupération fluidique 38 en aval du bloc central 24. Le bloc de récupération fluidique 38 comprend des sorties 39 pour évacuer fluide de refroidissement. Le bloc de récupération fluidique 38 peut comprendre un ou plusieurs ventilateurs pour aspirer et évacuer le fluide de refroidissement. Installation 20 also includes a fluid recovery unit 38 downstream of the central unit 24. The fluid recovery unit 38 includes outlets 39 for discharging the cooling fluid. The fluid recovery unit 38 may include one or more fans for drawing in and discharging the cooling fluid.
Le bloc de récupération fluidique 38 comprend également un conduit 40 de récupération des effluents gazeux en sortie des réacteurs 1. Le bloc de récupération fluidique 38 comprend la bride de collecte 41 reliant les sorties de chacune des chambres de réaction 3 des réacteurs 1 au conduit 40 de récupération. The fluidic recovery block 38 also includes a conduit 40 for recovering gaseous effluents from the reactors 1. The fluidic recovery block 38 includes the collection flange 41 connecting the outlets of each of the reaction chambers 3 of the reactors 1 to the recovery conduit 40.
D’autres variantes et améliorations peuvent être envisagées sans pour autant sortir du cadre de l’invention tel que défini par les revendications ci-après. Par exemple, dans les modes de réalisation illustrés ici, l’installation 20 comprend six réacteurs 1, mais ce nombre n’est pas limitatif, par exemple l’installation 20 peut comprendre, un, deux, trois, quatre, cinq, huit, douze, quatorze, dix-huit, vingt, vingt-deux ou vingt-quatre réacteurs 1. De préférence, l’installation 20 comprend moins de 50 réacteurs 1, de préférence moins de 20 réacteurs 1. De préférence, le nombre n de réacteurs 1 compris par l’installation 20 est un multiple de 3. Other variations and improvements may be envisaged without departing from the scope of the invention as defined by the following claims. For example, in the embodiments illustrated herein, the installation 20 comprises six reactors 1, but this number is not limiting; for example, the installation 20 may comprise one, two, three, four, five, eight, twelve, fourteen, eighteen, twenty, twenty-two, or twenty-four reactors 1. Preferably, the installation 20 comprises fewer than 50 reactors 1, and preferably fewer than 20 reactors 1. Preferably, the number n of reactors 1 included in the installation 20 is a multiple of 3.
Liste des références citées [1] A. Salden et al.: “M eta-analysis of C 02 conversion, energy efficiency, and other performance data of plasma-catalysis reactors with the open access PIONEER database”, Journal of Energy Chemistry, vol. 86, pages 318-342, 2023. List of cited references [1] A. Salden et al.: “M eta-analysis of C 02 conversion, energy efficiency, and other performance data of plasma-catalysis reactors with the open access PIONEER database”, Journal of Energy Chemistry, vol. 86, pages 318-342, 2023.
Claims
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| FRFR2405495 | 2024-05-28 | ||
| FR2405495A FR3162645A1 (en) | 2024-05-28 | 2024-05-28 | Reactor and process for catalytic methanation induced by nanosecond plasma coupled with a radiofrequency plasma. |
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| WO (1) | WO2025248009A1 (en) |
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