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WO2025242032A1 - Non-oriented electrical steel sheet having excellent punchability and manufacturing method therefor - Google Patents

Non-oriented electrical steel sheet having excellent punchability and manufacturing method therefor

Info

Publication number
WO2025242032A1
WO2025242032A1 PCT/CN2025/095699 CN2025095699W WO2025242032A1 WO 2025242032 A1 WO2025242032 A1 WO 2025242032A1 CN 2025095699 W CN2025095699 W CN 2025095699W WO 2025242032 A1 WO2025242032 A1 WO 2025242032A1
Authority
WO
WIPO (PCT)
Prior art keywords
steel sheet
oriented electrical
electrical steel
sub
iron loss
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2025/095699
Other languages
French (fr)
Chinese (zh)
Inventor
张峰
王志成
王波
吕学钧
李国保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoshan Iron and Steel Co Ltd
Original Assignee
Baoshan Iron and Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baoshan Iron and Steel Co Ltd filed Critical Baoshan Iron and Steel Co Ltd
Publication of WO2025242032A1 publication Critical patent/WO2025242032A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/02Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • C21D9/48Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition

Definitions

  • This invention relates to a steel plate and a method for manufacturing the same, and more particularly to a non-oriented electrical steel plate and a method for manufacturing the same.
  • the non-oriented electrical steel sheet used to make the iron core of electrical appliances needs to have low iron loss, high magnetic induction, and good punching performance.
  • One of the objectives of this invention is to provide a non-oriented electrical steel sheet with excellent punching processability.
  • This non-oriented electrical steel sheet obtained by optimizing the chemical composition of the steel, not only has excellent magnetic properties but also excellent punching processability.
  • the present invention provides a non-oriented electrical steel sheet with excellent punching processability, which, in addition to containing Fe and unavoidable impurities, also contains the following chemical elements in the following mass percentages:
  • the mass percentage content of each chemical element in the non-oriented electrical steel sheet of this disclosure is as follows:
  • the total content of Si and Al is 1.8% to 3.6%.
  • the non-oriented electrical steel sheet of this disclosure further contains at least one of the following chemical elements in the following mass percentages: 0 ⁇ Ge ⁇ 0.02%; 0 ⁇ Bi ⁇ 0.01%; 0 ⁇ REM ⁇ 0.02%.
  • the non-oriented electrical steel sheet of this disclosure further contains at least one of Sn and Sb.
  • Sn 0-0.20%, preferably 0.02-0.20%.
  • Sb 0-0.10%, preferably 0.01-0.10%.
  • the unavoidable impurities in the non-oriented electrical steel sheet of this disclosure include S, N and Ti, and S ⁇ 0.0030%, N ⁇ 0.0030% and Ti ⁇ 0.0010%.
  • the average grain size of the non-oriented electrical steel sheet disclosed herein is 85–130 ⁇ m.
  • the thickness of the non-oriented electrical steel sheet disclosed herein is 0.35 to 0.50 mm.
  • the yield strength Y ⁇ sub>S ⁇ /sub> of the non-oriented electrical steel sheet disclosed herein is 280–400 MPa.
  • the yield strength Y ⁇ sub>S ⁇ /sub> of the finished steel sheet is closely related to its workability.
  • a lower yield strength Y ⁇ sub>S ⁇ /sub> is detrimental to blanking because the material is too soft and prone to burr formation, and the abnormal increase in the shear surface area leads to a decrease in the lamination factor, deteriorating the electromagnetic properties of the finished steel sheet.
  • a higher yield strength Y ⁇ sub> S ⁇ /sub> is also detrimental to blanking because the material is too hard and prone to damaging the die, resulting in an abnormally reduced die life, and the abnormal increase in the tensile surface area generates shear stress.
  • excessively high yield strength will also deteriorate the electromagnetic properties of the finished steel sheet. Based on this, this invention limits the yield strength Y ⁇ sub> S ⁇ /sub> of the non-oriented electrical steel sheet to 280–400 MPa.
  • the non-oriented electrical steel sheet of this disclosure has an iron loss P 1.5/200 ⁇ 11.2W/kg and a magnetic induction B 300 ⁇ 1.40T.
  • the iron loss P 1.5/200 of the non-oriented electrical steel sheet disclosed herein is 10.0 to 11.2 W/kg, and the magnetic induction B 300 is 1.40 to 1.43 T.
  • the performance of the non-oriented electrical steel sheet disclosed herein meets the following requirements: within 3 million punching cycles, the iron loss deterioration rate is not greater than 1%; within 5 million punching cycles, the iron loss deterioration rate is not greater than 2%.
  • Another objective of this invention is to provide a method for manufacturing non-oriented electrical steel sheets with excellent punching processability. This method obtains non-oriented electrical steel sheets with good iron loss, magnetic induction and punching processability by optimizing the continuous annealing process.
  • the present invention provides a method for manufacturing non-oriented electrical steel sheets, comprising the following steps:
  • the homogenization temperature of continuous annealing is related to the total content of Si and Al in the chemical composition and the texture factor coefficient a.
  • the texture factor coefficient a is the ratio of crystal texture (111)/[(100)+(110)+(111)], which can be obtained by detecting the crystal textures (100), (110), and (111) in the finished steel plate using X-RD (X-ray diffraction).
  • X-RD X-ray diffraction
  • a normalization step is further included between steps (2) and (3), with a normalization temperature of 850 to 1050°C and an atmosphere of hydrogen with a volume fraction of 0 to 40% plus the balance of nitrogen.
  • the furnace exit temperature of the billet is 1050-1200°C
  • the final rolling temperature is 800-1000°C
  • the coiling temperature is 500-750°C.
  • the thickness of the hot-rolled plate is 1.2 to 2.8 mm.
  • step (1) of the manufacturing method disclosed herein calcium treatment is performed during smelting to improve the control of inclusions.
  • an insulating coating may be applied as needed after continuous annealing.
  • the non-oriented electrical steel sheet disclosed herein not only has low iron loss, but also high magnetic induction and excellent punching processability.
  • the yield strength Y ⁇ sub>S ⁇ /sub> of the non-oriented electrical steel sheet of this disclosure is 280-400 MPa, the iron loss P ⁇ sub>1.5/200 ⁇ /sub> ⁇ 11.2 W/kg, and the magnetic induction B ⁇ sub>300 ⁇ /sub> ⁇ 1.40 T.
  • the performance of the non-oriented electrical steel sheet disclosed herein meets the following requirements: within 3 million punching cycles, the iron loss deterioration rate is not greater than 1%; within 5 million punching cycles, the iron loss deterioration rate is not greater than 2%.
  • the manufacturing method of the non-oriented electrical steel sheet disclosed herein is simple, easy to control, low in cost, high in precision, and easy to implement.
  • Figure 1 shows the relationship between the yield strength Y ⁇ sub>S ⁇ /sub> and the punching processability of non-oriented electrical steel sheets.
  • Figure 2 shows the difference in iron loss P 1.5/200 degradation effect during the punching process between the non-oriented electrical steel sheet of Example 1 and the control steel sheet of Comparative Example 1.
  • Figure 3 shows a schematic diagram of the shearing surface and tensile fracture surface of the non-oriented electrical steel sheet of Example 3 during the shearing and punching process.
  • the average grain size was determined according to the Chinese national standard GB T 6394-2017, using the method for determining the average grain size of metals.
  • iron loss P 1.5/200 refers to the iron loss at a magnetic flux density of 1.5T and a magnetization frequency of 200Hz. Iron loss P 1.5/200 is measured according to the Chinese national standard GB/T 3658-1990 using the Epstein square method.
  • magnetic induction B 300 refers to the magnetic induction intensity measured under an applied magnetic field strength of 300 A/m. Magnetic induction B 300 was measured using the Epstein square method according to the Chinese national standard GB/T 3658-1990.
  • the yield strength Y ⁇ sub> S ⁇ /sub> was determined according to the Chinese national standard GB/T 228.1-2010.
  • the texture factor coefficient is the ratio of crystal texture (111)/[(100)+(110)+(111)], which is obtained by detecting the crystal texture of (100), (110), and (111) in the finished steel plate using X-RD (X-ray diffractometer).
  • the mass percentage content of C element is controlled between 0 ⁇ C ⁇ 0.004%, preferably 0 ⁇ C ⁇ 0.0039%, and more preferably 0.0012 ⁇ C ⁇ 0.0039%.
  • the mass percentage of Si is controlled between 1.6% and 3.4%.
  • Mn In the non-oriented electrical steel sheet disclosed herein, when the Mn content is below 0.05%, the austenite phase region cannot be effectively expanded; when the Mn content is above 0.5%, it leads to a significant increase in cost. Therefore, in the non-oriented electrical steel sheet disclosed herein, the mass percentage content of Mn is controlled between 0.05% and 0.50%.
  • the mass percentage content of P element is controlled between 0.02% and 0.10%.
  • the mass percentage content of Al is controlled between 0 ⁇ Al ⁇ 0.50%.
  • the mass percentage of Ca is controlled between 0.0003% and 0.0040%.
  • the mass percentage content of Cr is controlled between 0.01% and 0.20%.
  • the content is controlled to be 1.8% ⁇ (Si+Al) ⁇ 3.6%.
  • the non-oriented electrical steel sheet of this disclosure further contains at least one of the following chemical elements in the following mass percentages: 0 ⁇ Ge ⁇ 0.02%; 0 ⁇ Bi ⁇ 0.01%; 0 ⁇ REM ⁇ 0.02%.
  • Ge In the non-oriented electrical steel sheet of this disclosure, Ge can significantly increase the proportion of favorable crystal texture. When the Ge content exceeds 0.02%, the manufacturing cost increases substantially. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Ge is controlled to 0 ⁇ Ge ⁇ 0.02%.
  • Bi In the non-oriented electrical steel sheet of this disclosure, Bi can significantly increase the proportion of favorable crystal texture. When the Bi content is higher than 0.01%, it leads to severe grain refinement. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Bi is controlled to be 0 ⁇ Bi ⁇ 0.01%.
  • REM In the non-oriented electrical steel sheet of this disclosure, REM can improve the cleanliness of the steel and promote grain growth. When the REM content is higher than 0.02%, it will lead to a significant increase in manufacturing costs. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of REM is controlled to 0 ⁇ REM ⁇ 0.02%.
  • the non-oriented electrical steel sheet of this disclosure further contains at least one of Sn and Sb, and Sn: 0 to 0.20%, Sb: 0 to 0.10%, 0 ⁇ Sn + Sb ⁇ 0.25%.
  • Sn and Sb In the non-oriented electrical steel sheet of this disclosure, Sn and Sb elements can promote favorable crystal texture growth, improve magnetic induction, and reduce iron loss. However, excessive addition of Sn and Sb elements can lead to grain refinement and abnormal segregation. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Sn element is controlled at 0–0.20%, and the mass percentage content of Sb element is controlled at 0–0.10%. Furthermore, the sum of the mass percentage contents of Sn and Sb elements is controlled to be 0 ⁇ Sn + Sb ⁇ 0.25%.
  • S, N, and Ti are all impurity elements in steel.
  • the content of impurity elements in the steel should be reduced as much as possible.
  • N In the non-oriented electrical steel sheet of this disclosure, when the N element content is higher than 0.003%, it will significantly increase nitride inclusions and inhibit grain size growth. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of N element is controlled to N ⁇ 0.0030%.
  • Ti In the non-oriented electrical steel sheet of this disclosure, when the Ti element content is higher than 0.001%, it will significantly increase nitride inclusions and inhibit grain size growth. Therefore, in the non-oriented electrical steel sheet of this disclosure, Ti element is controlled as an impurity, and its content is controlled to be Ti ⁇ 0.0010%.
  • the steelmaking raw material is blast furnace iron or high-quality scrap steel, or a combination of blast furnace iron and high-quality scrap steel in a certain proportion.
  • the steelmaking process of this disclosure employs either converter steelmaking and continuous casting, or electric furnace steelmaking and continuous casting.
  • Smelting and casting Steelmaking adopts converter steelmaking and continuous casting. During smelting, calcium treatment is carried out ( ⁇ ) or not ( ⁇ ).
  • the furnace exit temperature of the billet is 1050 ⁇ 1200°C, the final rolling temperature is 800 ⁇ 1000°C, the coiling temperature is 500 ⁇ 750°C, and the thickness of the hot-rolled plate is 1.2 ⁇ 2.8mm; then proceed directly to step (4), or proceed to step (3) first and then to step (4).
  • Cold rolling after pickling After pickling, cold rolling is carried out using a cold continuous rolling mill or a reciprocating rolling mill; the target thickness of the cold-rolled non-oriented electrical steel sheet is controlled at 0.35 to 0.50 mm.
  • Tables 1-1 and 1-2 list the mass percentage of each chemical element in the non-oriented electrical steel sheets of Examples 1-8 and the comparative steels of Comparative Examples 1-2.
  • Table 2 lists the specific process parameters for the non-oriented electrical steel sheets of Examples 1-8 and the comparative steels of Comparative Examples 1-2.
  • the texture factor coefficient a is the ratio of crystal texture (111)/[(100)+(110)+(111)], which is obtained by detecting the crystal texture of (100), (110), and (111) in the finished steel plate using X-RD (X-ray diffractometer).
  • Grain size testing Based on the Chinese national standard GB T 6394-2017, the average grain size of metal was measured using the method for determining grain size.
  • Iron loss performance test Based on the Chinese national standard GB/T 3658-1990, the iron loss performance test was conducted using the Epstein square circle method. The test temperature was 20°C constant temperature test, the sample size was 30mm ⁇ 300mm, the target mass was 0.5kg, and the test parameter was P1.5/200.
  • Magnetic performance testing Based on the Chinese national standard GB/T 3658-1990, the iron loss performance was tested using the Epstein square ring method.
  • the test temperature was a constant temperature test at 20°C
  • the sample size was 30mm ⁇ 300mm
  • the target mass was 0.5kg
  • the test parameter was B 300 .
  • Yield strength test Based on the Chinese national standard GB/T 228.1-2010, the yield strength test was conducted using machined standard specimens. The test temperature was constant at 20°C. The gauge length of the specimen for tensile testing was 50mm. The measurement results are displayed as the average of 3 tests.
  • Table 3 lists the observation results and related performance test results of the non-oriented electrical steel sheets of Examples 1-8 and the control steels of Comparative Examples 1-2.
  • the average grain size of the non-oriented electrical steel sheets in Examples 1-8 is between 85 and 130 ⁇ m
  • the iron loss P 1.5/200 is between 10.0 and 11.2 W/kg
  • the magnetic induction B 300 is between 1.41 and 1.43 T, indicating excellent electromagnetic properties.
  • the yield strength YS of Examples 1-8 is between 280 and 400 MPa, demonstrating excellent punching performance.
  • Figure 1 shows the relationship between the yield strength Y ⁇ sub>S ⁇ /sub> and the punching processability of non-oriented electrical steel sheets.
  • Figure 2 shows the difference in iron loss P 1.5/200 degradation effect during the punching process between the non-oriented electrical steel sheet of Example 1 and the control steel sheet of Comparative Example 1.
  • the comparative steel plate of Comparative Example 1 has an average grain size of 135 ⁇ m, a yield strength Y ⁇ sub>S ⁇ /sub> of 265 MPa, an iron loss P ⁇ sub>1.5/200 ⁇ /sub> of 11.4 W/kg, and a magnetic induction B ⁇ sub>300 ⁇ /sub> of 1.36 T, which is significantly inferior to the embodiment of the present invention.
  • the comparative steel plate in Comparative Example 2 has an average grain size of 82 ⁇ m, a yield strength Y ⁇ sub>S ⁇ /sub> of 420 MPa, an iron loss P ⁇ sub>1.5/200 ⁇ /sub> of 11.7 W/kg, and a magnetic induction B ⁇ sub>300 ⁇ /sub> of 1.38 T, which is significantly inferior to the embodiment of the present invention.
  • Figure 3 shows a schematic diagram of the shearing surface and tensile fracture surface of the non-oriented electrical steel sheet in Example 3 during the shearing and punching process.
  • the proportions of shear surface and tensile fracture surface in the cross-sectional morphology of the sample are relatively balanced.
  • the shear surface is very flat and smooth, and the boundary between it and the tensile fracture surface is obvious, indicating that the residual stress generated by the material during processing is small, and the effect on controlling the iron loss deterioration of the finished sample is very good.

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Abstract

Disclosed in the present invention is a non-oriented electrical steel sheet having excellent punchability. In addition to Fe and inevitable impurities, the non-oriented electrical steel sheet further contains the following chemical elements in percentage by mass: greater than 0% and less than or equal to 0.004% of C, 1.6-3.4% of Si, 0.05-0.50% of Mn, 0.02-0.10% of P, greater than 0% and less than or equal to 0.50% of Al, 0.0003-0.0040% of Ca, and 0.01-0.20% of Cr, wherein the total of Si and Al is 1.8 to 3.6%. Further disclosed in the present invention is a manufacturing method for the non-oriented electrical steel sheet. The non-oriented electrical steel sheet of the present invention not only has low iron loss and high magnetic induction, but also exhibits excellent punchability.

Description

一种具有优良冲裁加工性的无取向电工钢板及其制造方法A non-oriented electrical steel sheet with excellent punching properties and its manufacturing method 技术领域Technical Field

本发明涉及一种钢板及其制造方法,尤其涉及一种无取向电工钢板及其制造方法。This invention relates to a steel plate and a method for manufacturing the same, and more particularly to a non-oriented electrical steel plate and a method for manufacturing the same.

背景技术Background Technology

各类马达、压缩机和驱动电机等用电器是消耗电力能源的大户,为了尽可能地减少电器的电力消耗,作为制作电器铁芯的无取向电工钢板需要在具有较低铁损的同时还具有较高的磁感,以及良好的冲裁加工性能。Various motors, compressors, and drive motors are major consumers of electrical energy. In order to minimize the power consumption of electrical appliances, the non-oriented electrical steel sheet used to make the iron core of electrical appliances needs to have low iron loss, high magnetic induction, and good punching performance.

然而,很难同时兼顾铁损、磁感和冲裁加工性能。通常,通过在钢中加入大量的Si、Mn、Al等合金元素,有利于大幅降低无取向电工钢板的铁损,但材料的磁感亦会大幅降低。同时,材料的机械性能也随之增加,劣化其冲裁加工性能。However, it is difficult to simultaneously achieve optimal iron loss, magnetic properties, and stamping performance. Generally, adding large amounts of alloying elements such as Si, Mn, and Al to steel can significantly reduce iron loss in non-oriented electrical steel sheets, but this also drastically reduces the material's magnetic properties. Simultaneously, the material's mechanical properties increase, deteriorating its stamping performance.

发明内容Summary of the Invention

本发明的目的之一在于提供一种具有优良冲裁加工性的无取向电工钢板,该无取向电工钢板通过优化钢的化学成分设计,获得的无取向电工钢板在具有优良磁性能的基础上,还具有优良的冲裁加工性能。One of the objectives of this invention is to provide a non-oriented electrical steel sheet with excellent punching processability. This non-oriented electrical steel sheet, obtained by optimizing the chemical composition of the steel, not only has excellent magnetic properties but also excellent punching processability.

为了实现上述目的,本发明提供了一种具有优良冲裁加工性的无取向电工钢板,其除了含有Fe和不可避免的杂质之外,还含有质量百分含量如下的下述各化学元素:To achieve the above objectives, the present invention provides a non-oriented electrical steel sheet with excellent punching processability, which, in addition to containing Fe and unavoidable impurities, also contains the following chemical elements in the following mass percentages:

0<C≤0.004%、Si:1.6~3.4%、Mn:0.05~0.50%、P:0.02~0.10%、0<Al≤0.50%、Ca:0.0003~0.0040%、Cr:0.01~0.20%;其中Si+Al合计为1.8~3.6%。0 < C ≤ 0.004%, Si: 1.6–3.4%, Mn: 0.05–0.50%, P: 0.02–0.10%, 0 < Al ≤ 0.50%, Ca: 0.0003–0.0040%, Cr: 0.01–0.20%; of which Si + Al totals 1.8–3.6%.

优选地,本公开的无取向电工钢板的各化学元素质量百分含量为:Preferably, the mass percentage content of each chemical element in the non-oriented electrical steel sheet of this disclosure is as follows:

0<C≤0.004%、Si:1.6~3.4%、Mn:0.05~0.50%、P:0.02~0.10%、0<Al≤0.50%、Ca:0.0003~0.0040%、Cr:0.01~0.20%;余量为Fe和不可避免的杂质;0 < C ≤ 0.004%, Si: 1.6–3.4%, Mn: 0.05–0.50%, P: 0.02–0.10%, 0 < Al ≤ 0.50%, Ca: 0.0003–0.0040%, Cr: 0.01–0.20%; the balance is Fe and unavoidable impurities.

其中Si+Al合计为1.8~3.6%。The total content of Si and Al is 1.8% to 3.6%.

优选地,本公开的无取向电工钢板还含有质量百分含量如下的下述各化学元素中的至少一种:0<Ge≤0.02%;0<Bi≤0.01%;0<REM≤0.02%。Preferably, the non-oriented electrical steel sheet of this disclosure further contains at least one of the following chemical elements in the following mass percentages: 0 < Ge ≤ 0.02%; 0 < Bi ≤ 0.01%; 0 < REM ≤ 0.02%.

优选地,本公开的无取向电工钢板还含有Sn和Sb中的至少一种。在一个实施方案中,Sn:0~0.20%,Sn优选为0.02~0.20%。在一个实施方案中,Sb:0~0.10%,Sb优选为0.01~0.10%。在一个实施方案中,0<Sn+Sb≤0.25%,优选0.03≤Sn+Sb≤0.25%。Preferably, the non-oriented electrical steel sheet of this disclosure further contains at least one of Sn and Sb. In one embodiment, Sn: 0-0.20%, preferably 0.02-0.20%. In one embodiment, Sb: 0-0.10%, preferably 0.01-0.10%. In one embodiment, 0 < Sn + Sb ≤ 0.25%, preferably 0.03 ≤ Sn + Sb ≤ 0.25%.

优选地,本公开的无取向电工钢板中的不可避免的杂质包括S、N和Ti,并且S≤0.0030%,N≤0.0030%、Ti≤0.0010%。Preferably, the unavoidable impurities in the non-oriented electrical steel sheet of this disclosure include S, N and Ti, and S≤0.0030%, N≤0.0030% and Ti≤0.0010%.

优选地,本公开的无取向电工钢板的平均晶粒尺寸为85~130μm。Preferably, the average grain size of the non-oriented electrical steel sheet disclosed herein is 85–130 μm.

优选地,本公开的无取向电工钢板的厚度为0.35~0.50mm。Preferably, the thickness of the non-oriented electrical steel sheet disclosed herein is 0.35 to 0.50 mm.

优选地,本公开的无取向电工钢板的屈服强度YS为280~400MPa。Preferably, the yield strength Y <sub>S</sub> of the non-oriented electrical steel sheet disclosed herein is 280–400 MPa.

在本发明中,成品钢板的屈服强度YS与冲裁加工性具有密切关联。一方面较低的屈服强度YS不利于冲裁加工,原因是材质偏软易形成毛刺,并且剪切面的异常增大会导致叠片系数降低,劣化成品钢板的电磁性能。另一方面较高的屈服强度YS也不利于冲裁加工,原因是材质偏硬易损伤模具,导致模具寿命异常降低,并且拉断面的异常增大会产生剪切应力。此外过高的屈服强度还会劣化成品钢板的电磁性能。基于此,本发明限定无取向电工钢板的屈服强度YS为280~400MPa。In this invention, the yield strength Y <sub>S </sub> of the finished steel sheet is closely related to its workability. On the one hand, a lower yield strength Y <sub>S </sub> is detrimental to blanking because the material is too soft and prone to burr formation, and the abnormal increase in the shear surface area leads to a decrease in the lamination factor, deteriorating the electromagnetic properties of the finished steel sheet. On the other hand, a higher yield strength Y<sub> S </sub> is also detrimental to blanking because the material is too hard and prone to damaging the die, resulting in an abnormally reduced die life, and the abnormal increase in the tensile surface area generates shear stress. Furthermore, excessively high yield strength will also deteriorate the electromagnetic properties of the finished steel sheet. Based on this, this invention limits the yield strength Y<sub>S</sub> of the non-oriented electrical steel sheet to 280–400 MPa.

优选地,本公开的无取向电工钢板的铁损P1.5/200≤11.2W/kg,磁感B300≥1.40T。Preferably, the non-oriented electrical steel sheet of this disclosure has an iron loss P 1.5/200 ≤11.2W/kg and a magnetic induction B 300 ≥1.40T.

更优选地,本公开的无取向电工钢板的铁损P1.5/200为10.0~11.2W/kg,磁感B300为1.40~1.43T。More preferably, the iron loss P 1.5/200 of the non-oriented electrical steel sheet disclosed herein is 10.0 to 11.2 W/kg, and the magnetic induction B 300 is 1.40 to 1.43 T.

更优选地,本公开的无取向电工钢板的性能满足:冲裁300万次以内,铁损劣化率不大于1%;冲裁500万次以内,铁损劣化率不大于2%。More preferably, the performance of the non-oriented electrical steel sheet disclosed herein meets the following requirements: within 3 million punching cycles, the iron loss deterioration rate is not greater than 1%; within 5 million punching cycles, the iron loss deterioration rate is not greater than 2%.

本发明的另一目的在于提供一种具有优良冲裁加工性的无取向电工钢板的制造方法,该方法通过优化连续退火工艺,获得了具有良好的铁损、磁感以及冲裁加工性能的无取向电工钢板。Another objective of this invention is to provide a method for manufacturing non-oriented electrical steel sheets with excellent punching processability. This method obtains non-oriented electrical steel sheets with good iron loss, magnetic induction and punching processability by optimizing the continuous annealing process.

为了实现上述目的,本发明提供了一种制造无取向电工钢板的方法,包括以下步骤:To achieve the above objectives, the present invention provides a method for manufacturing non-oriented electrical steel sheets, comprising the following steps:

(1)冶炼和铸造;(1) Smelting and casting;

(2)加热和热轧;(2) Heating and hot rolling;

(3)酸洗后进行冷轧;(3) Cold rolling is performed after pickling;

(4)连续退火:均热时间为5~60s,均热温度为T=850+20a[Si+Al],其中均热温度T的单位为℃,[Si+Al]表示Si和Al合计质量百分含量百分号前的数值,a表示织构因子系数,其中a=1.2~3.6。(4) Continuous annealing: The soaking time is 5 to 60 seconds, and the soaking temperature is T = 850 + 20a[Si + Al], where the unit of the soaking temperature T is ℃, [Si + Al] represents the value before the percentage sign of the total mass percentage of Si and Al, and a represents the texture factor coefficient, where a = 1.2 to 3.6.

在本发明中,连续退火的均热温度与化学成分Si和Al的合计含量以及织构因子系数a相关。其中,织构因子系数a为晶体织构(111)/[(100)+(110)+(111)]的比值,其可以采用X-RD(X射线衍射仪)对成品钢板中的(100)、(110)、(111)的晶体织构进行检测获得。当Si和Al的合计含量较高时,需要较高的均热温度以降低成品钢板的铁损;当织构因子系数较大时,易生成(111)不利织构,因此需要对均热温度进行控制,确保居里温度之后的高温阶段中有利织构(100)、(110)迅速生长,以改善材料的冲裁加工性。In this invention, the homogenization temperature of continuous annealing is related to the total content of Si and Al in the chemical composition and the texture factor coefficient a. The texture factor coefficient a is the ratio of crystal texture (111)/[(100)+(110)+(111)], which can be obtained by detecting the crystal textures (100), (110), and (111) in the finished steel plate using X-RD (X-ray diffraction). When the total content of Si and Al is high, a higher homogenization temperature is required to reduce the iron loss of the finished steel plate; when the texture factor coefficient is large, the unfavorable texture (111) is easily generated. Therefore, the homogenization temperature needs to be controlled to ensure that the favorable textures (100) and (110) grow rapidly in the high-temperature stage after the Curie temperature, thereby improving the punching processability of the material.

优选地,在本公开的制造方法中,在步骤(2)和(3)之间还包括常化步骤,常化温度为850~1050℃,气氛为体积分数为0~40%的氢气+余量为氮气。Preferably, in the manufacturing method disclosed herein, a normalization step is further included between steps (2) and (3), with a normalization temperature of 850 to 1050°C and an atmosphere of hydrogen with a volume fraction of 0 to 40% plus the balance of nitrogen.

优选地,在本公开的制造方法的步骤(2)中,铸坯的出炉温度为1050~1200℃,终轧温度为800~1000℃,卷取温度为500~750℃。Preferably, in step (2) of the manufacturing method disclosed herein, the furnace exit temperature of the billet is 1050-1200°C, the final rolling temperature is 800-1000°C, and the coiling temperature is 500-750°C.

优选地,在本公开的制造方法的步骤(2)中,热轧板厚度为1.2~2.8mm。Preferably, in step (2) of the manufacturing method disclosed herein, the thickness of the hot-rolled plate is 1.2 to 2.8 mm.

优选地,在本公开的制造方法的步骤(1)中,冶炼时进行钙处理,以改善夹杂物的控制效果。Preferably, in step (1) of the manufacturing method disclosed herein, calcium treatment is performed during smelting to improve the control of inclusions.

在本公开的制造方法中,连续退火之后还可以根据需要施加绝缘涂层。In the manufacturing method disclosed herein, an insulating coating may be applied as needed after continuous annealing.

本公开的无取向电工钢板具有如下所述的优点以及有益效果:The non-oriented electrical steel sheet disclosed herein has the following advantages and beneficial effects:

本公开的无取向电工钢板不仅具有较低的铁损,还具有较高的磁感,以及优良的冲裁加工性。The non-oriented electrical steel sheet disclosed herein not only has low iron loss, but also high magnetic induction and excellent punching processability.

在一些实施方式中,本公开的无取向电工钢板的屈服强度YS为280~400MPa,铁损P1.5/200≤11.2W/kg,磁感B300≥1.40T。In some embodiments, the yield strength Y <sub>S </sub> of the non-oriented electrical steel sheet of this disclosure is 280-400 MPa, the iron loss P <sub>1.5/200 </sub> ≤11.2 W/kg, and the magnetic induction B <sub>300 </sub> ≥1.40 T.

在一些实施方式中,本公开的无取向电工钢板的性能满足:冲裁300万次以内,铁损劣化率不大于1%;冲裁500万次以内,铁损劣化率不大于2%。In some embodiments, the performance of the non-oriented electrical steel sheet disclosed herein meets the following requirements: within 3 million punching cycles, the iron loss deterioration rate is not greater than 1%; within 5 million punching cycles, the iron loss deterioration rate is not greater than 2%.

本公开的无取向电工钢板的制造方法简便易控、成本低廉、精度高、易实现。The manufacturing method of the non-oriented electrical steel sheet disclosed herein is simple, easy to control, low in cost, high in precision, and easy to implement.

附图说明Attached Figure Description

图1显示了无取向电工钢板的屈服强度YS和冲裁加工性之间的关系。Figure 1 shows the relationship between the yield strength Y <sub>S</sub> and the punching processability of non-oriented electrical steel sheets.

图2显示了实施例1的无取向电工钢板和对比例1的对比钢板在冲裁加工过程中铁损P1.5/200劣化效果差异。Figure 2 shows the difference in iron loss P 1.5/200 degradation effect during the punching process between the non-oriented electrical steel sheet of Example 1 and the control steel sheet of Comparative Example 1.

图3显示了实施例3的无取向电工钢板在剪切、冲裁加工过程中的剪切面、拉断面的示意图。Figure 3 shows a schematic diagram of the shearing surface and tensile fracture surface of the non-oriented electrical steel sheet of Example 3 during the shearing and punching process.

具体实施方式Detailed Implementation

除非另有定义,否则本文使用的所有技术和科学术语具有与本公开所属领域的普通技术人员的通常理解相同的含义。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains.

在本文中,平均晶粒尺寸依据中国国家标准GB T 6394-2017,采用金属平均晶粒度测定方法进行测定。In this paper, the average grain size was determined according to the Chinese national standard GB T 6394-2017, using the method for determining the average grain size of metals.

在本文中,铁损P1.5/200是指在磁通密度为1.5T,磁化频率为200Hz下的铁损。铁损P1.5/200依据中国国家标准GB/T 3658-1990,采用爱波斯坦方圈法进行测定。In this paper, iron loss P 1.5/200 refers to the iron loss at a magnetic flux density of 1.5T and a magnetization frequency of 200Hz. Iron loss P 1.5/200 is measured according to the Chinese national standard GB/T 3658-1990 using the Epstein square method.

在本文中,磁感B300是指在外加磁场强度为300A/m的条件下测得的磁感应强度。磁感B300依据中国国家标准GB/T 3658-1990,采用爱波斯坦方圈法进行测定。In this paper, magnetic induction B 300 refers to the magnetic induction intensity measured under an applied magnetic field strength of 300 A/m. Magnetic induction B 300 was measured using the Epstein square method according to the Chinese national standard GB/T 3658-1990.

在本文中,屈服强度YS依据中国国家标准GB/T 228.1-2010测定。In this paper, the yield strength Y<sub>S</sub> was determined according to the Chinese national standard GB/T 228.1-2010.

在本文中,织构因子系数为晶体织构(111)/[(100)+(110)+(111)]的比值,采用X-RD(X射线衍射仪)对成品钢板中的(100)、(110)、(111)的晶体织构进行检测而获得。In this paper, the texture factor coefficient is the ratio of crystal texture (111)/[(100)+(110)+(111)], which is obtained by detecting the crystal texture of (100), (110), and (111) in the finished steel plate using X-RD (X-ray diffractometer).

在本公开的无取向电工钢板中,各化学元素的设计原理如下:The design principles of each chemical element in the non-oriented electrical steel sheet disclosed herein are as follows:

C:在本公开的无取向电工钢板中,当C元素含量高于0.004%时,会引起磁时效,劣化钢的电磁性能。因此,在本公开的无取向电工钢板中,将C元素的质量百分含量控制在0<C≤0.004%之间,优选0<C≤0.0039%,更优选0.0012<C≤0.0039%。C: In the non-oriented electrical steel sheet of this disclosure, when the C element content is higher than 0.004%, magnetic aging will occur, deteriorating the electromagnetic properties of the steel. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of C element is controlled between 0 < C ≤ 0.004%, preferably 0 < C ≤ 0.0039%, and more preferably 0.0012 < C ≤ 0.0039%.

Si:在本公开的无取向电工钢板中,当Si元素含量低于1.6%时,无法有效降低钢的铁损;当Si元素含量高于3.4%时,会导致可加工性大幅降低。因此,在本公开的无取向电工钢板中,将Si元素的质量百分含量控制在1.6~3.4%之间。Si: In the non-oriented electrical steel sheet of this disclosure, when the Si content is below 1.6%, the iron loss of the steel cannot be effectively reduced; when the Si content is above 3.4%, it will lead to a significant reduction in machinability. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage of Si is controlled between 1.6% and 3.4%.

Mn:在本公开的无取向电工钢板中,当Mn元素含量低于0.05%时,无法有效扩大奥氏体相区;当Mn元素含量高于0.5%时,会导致成本显著增加。因此,在本公开的无取向电工钢板中,将Mn元素的质量百分含量控制在0.05~0.50%之间。Mn: In the non-oriented electrical steel sheet disclosed herein, when the Mn content is below 0.05%, the austenite phase region cannot be effectively expanded; when the Mn content is above 0.5%, it leads to a significant increase in cost. Therefore, in the non-oriented electrical steel sheet disclosed herein, the mass percentage content of Mn is controlled between 0.05% and 0.50%.

P:在本公开的无取向电工钢板中,当P元素含量低于0.02%时,无法有效提高有利的晶体织构的比例;当P元素含量高于0.10%时,会导致冷轧稳定性降低。因此,在本公开的无取向电工钢板中,将P元素的质量百分含量控制在0.02~0.10%之间。P: In the non-oriented electrical steel sheet of this disclosure, when the content of P element is less than 0.02%, the proportion of favorable crystal texture cannot be effectively improved; when the content of P element is greater than 0.10%, it will lead to a decrease in cold rolling stability. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of P element is controlled between 0.02% and 0.10%.

Al:在本公开的无取向电工钢板中,当Al元素含量高于0.5%时,会显著降低有利的晶粒织构的比例,大幅劣化钢的磁感。因此,在本公开的无取向电工钢板中,将Al元素的质量百分含量控制在0<Al≤0.50%之间。Al: In the non-oriented electrical steel sheet of this disclosure, when the Al content is higher than 0.5%, the proportion of favorable grain texture is significantly reduced, and the magnetic induction of the steel is greatly deteriorated. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Al is controlled between 0 < Al ≤ 0.50%.

Ca:在本公开的无取向电工钢板中,当Ca元素含量低于0.0003%时,不利于控制钢中的有害夹杂物;当Ca元素含量高于0.004%时,会降低连铸浇铸稳定性。因此,在本公开的无取向电工钢板中,将Ca元素的质量百分含量控制在0.0003~0.0040%之间。Ca: In the non-oriented electrical steel sheet of this disclosure, when the Ca content is below 0.0003%, it is not conducive to controlling harmful inclusions in the steel; when the Ca content is above 0.004%, it will reduce the stability of continuous casting. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage of Ca is controlled between 0.0003% and 0.0040%.

Cr:在本公开的无取向电工钢板中,当Cr元素含量低于0.01%时,不利于改善冲裁加工性能;当Cr元素含量高于0.20%时,会导致有利的晶体织构比例降低。因此,在本公开的无取向电工钢板中,将Cr元素的质量百分含量控制在0.01~0.20%之间。Cr: In the non-oriented electrical steel sheet of this disclosure, when the Cr content is below 0.01%, it is not conducive to improving the punching performance; when the Cr content is above 0.20%, it leads to a decrease in the proportion of favorable crystal texture. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Cr is controlled between 0.01% and 0.20%.

另外,为了实现无取向电工钢板的铁损、磁感性能以及可冲裁加工性的平衡改善,控制1.8%≤(Si+Al)≤3.6%。In addition, in order to achieve a balanced improvement in iron loss, magnetic properties and punching processability of non-oriented electrical steel sheets, the content is controlled to be 1.8% ≤ (Si+Al) ≤ 3.6%.

优选地,本公开的无取向电工钢板还含有质量百分含量如下的下述各化学元素中的至少一种:0<Ge≤0.02%;0<Bi≤0.01%;0<REM≤0.02%。Preferably, the non-oriented electrical steel sheet of this disclosure further contains at least one of the following chemical elements in the following mass percentages: 0 < Ge ≤ 0.02%; 0 < Bi ≤ 0.01%; 0 < REM ≤ 0.02%.

Ge:在本公开的无取向电工钢板中,Ge元素可以显著提高有利的晶体织构的比例。当Ge元素含量高于0.02%时,会大幅增加制造成本。因此,在本公开的无取向电工钢板中,将Ge元素的质量百分含量控制为0<Ge≤0.02%。Ge: In the non-oriented electrical steel sheet of this disclosure, Ge can significantly increase the proportion of favorable crystal texture. When the Ge content exceeds 0.02%, the manufacturing cost increases substantially. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Ge is controlled to 0 < Ge ≤ 0.02%.

Bi:在本公开的无取向电工钢板中,Bi元素可以显著提高有利的晶体织构的比例。当Bi元素含量高于0.01%时,会导致晶粒尺寸严重细化。因此,在本公开的无取向电工钢板中,将Bi元素的质量百分含量控制为0<Bi≤0.01%。Bi: In the non-oriented electrical steel sheet of this disclosure, Bi can significantly increase the proportion of favorable crystal texture. When the Bi content is higher than 0.01%, it leads to severe grain refinement. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Bi is controlled to be 0 < Bi ≤ 0.01%.

REM:在本公开的无取向电工钢板中,REM可以提高钢质洁净度,促进晶粒尺寸长大。当REM元素含量高于0.02%时,会导致制造成本大幅增加。因此,在本公开的无取向电工钢板中,将REM元素的质量百分含量控制为0<REM≤0.02%。REM: In the non-oriented electrical steel sheet of this disclosure, REM can improve the cleanliness of the steel and promote grain growth. When the REM content is higher than 0.02%, it will lead to a significant increase in manufacturing costs. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of REM is controlled to 0 < REM ≤ 0.02%.

优选地,本公开的无取向电工钢板还含有Sn和Sb中的至少一种,并且Sn:0~0.20%,Sb:0~0.10%,0<Sn+Sb≤0.25%。Preferably, the non-oriented electrical steel sheet of this disclosure further contains at least one of Sn and Sb, and Sn: 0 to 0.20%, Sb: 0 to 0.10%, 0 < Sn + Sb ≤ 0.25%.

Sn、Sb:在本公开的无取向电工钢板中,Sn和Sb元素能够促进有利的晶体织构生长,促进磁感提高、铁损降低。然而,Sn、Sb元素过量加入时,会导致晶粒细化和异常偏聚。因此,在本公开的无取向电工钢板中,将Sn元素质量百分含量控制为0~0.20%,将Sb元素质量百分含量控制为0~0.10%。此外,将Sn、Sb元素的质量百分含量之和控制为0<Sn+Sb≤0.25%。Sn and Sb: In the non-oriented electrical steel sheet of this disclosure, Sn and Sb elements can promote favorable crystal texture growth, improve magnetic induction, and reduce iron loss. However, excessive addition of Sn and Sb elements can lead to grain refinement and abnormal segregation. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of Sn element is controlled at 0–0.20%, and the mass percentage content of Sb element is controlled at 0–0.10%. Furthermore, the sum of the mass percentage contents of Sn and Sb elements is controlled to be 0 < Sn + Sb ≤ 0.25%.

在上述技术方案中,S、N和Ti均为钢中的杂质元素,在技术条件允许情况下,为了获得性能更好且质量更优的钢材,应尽可能降低钢中杂质元素的含量,其中:In the above technical solution, S, N, and Ti are all impurity elements in steel. When technical conditions permit, to obtain steel with better performance and higher quality, the content of impurity elements in the steel should be reduced as much as possible. Specifically:

S:在本公开的无取向电工钢板中,当S元素含量高于0.003%时,会显著增加硫化物夹杂物,抑制晶粒尺寸长大。因此,在本公开的无取向电工钢板中,将S元素的质量百分含量控制为S≤0.0030%。S: In the non-oriented electrical steel sheet of this disclosure, when the sulfur (S) content is higher than 0.003%, it significantly increases sulfide inclusions and inhibits grain growth. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage of sulfur is controlled to S ≤ 0.0030%.

N:在本公开的无取向电工钢板中,当N元素含量高于0.003%时,会显著增加氮化物夹杂物,抑制晶粒尺寸长大。因此,在本公开的无取向电工钢板中,将N元素的质量百分含量控制为N≤0.0030%。N: In the non-oriented electrical steel sheet of this disclosure, when the N element content is higher than 0.003%, it will significantly increase nitride inclusions and inhibit grain size growth. Therefore, in the non-oriented electrical steel sheet of this disclosure, the mass percentage content of N element is controlled to N≤0.0030%.

Ti:在本公开的无取向电工钢板中,当Ti元素含量高于0.001%时,会显著增加氮化物夹杂物,抑制晶粒尺寸长大。因此,在本公开的无取向电工钢板中,将Ti元素作为杂质控制,控制其含量为Ti≤0.0010%。Ti: In the non-oriented electrical steel sheet of this disclosure, when the Ti element content is higher than 0.001%, it will significantly increase nitride inclusions and inhibit grain size growth. Therefore, in the non-oriented electrical steel sheet of this disclosure, Ti element is controlled as an impurity, and its content is controlled to be Ti≤0.0010%.

在一个实施方案中,在本公开的制造方法中,炼钢原料为高炉铁水或者优质废钢,或者高炉铁水与优质废钢按比例组合。In one embodiment, in the manufacturing method disclosed herein, the steelmaking raw material is blast furnace iron or high-quality scrap steel, or a combination of blast furnace iron and high-quality scrap steel in a certain proportion.

在一个实施方案中,在本公开的制造方法中,炼钢采用转炉炼钢与连铸浇铸,或者电炉炼钢与连铸浇铸。In one embodiment, the steelmaking process of this disclosure employs either converter steelmaking and continuous casting, or electric furnace steelmaking and continuous casting.

下面将结合具体的实施例和说明书附图对本公开的无取向电工钢板及其制造方法做进一步的解释和说明,然而该解释和说明并不对本发明的技术方案构成不当限定。The non-oriented electrical steel sheet and its manufacturing method disclosed herein will be further explained and described below with reference to specific embodiments and accompanying drawings. However, such explanation and description do not constitute an undue limitation on the technical solution of the present invention.

实施例1-8和对比例1-2Examples 1-8 and Comparative Examples 1-2

采用以下步骤制得实施例1-8和对比例1-2的无取向电工钢板:The non-oriented electrical steel sheets of Examples 1-8 and Comparative Examples 1-2 were prepared by the following steps:

(1)冶炼和铸造:炼钢采用转炉炼钢与连铸浇铸。冶炼时,进行(√)或不进行(×)钙处理。(1) Smelting and casting: Steelmaking adopts converter steelmaking and continuous casting. During smelting, calcium treatment is carried out (√) or not (×).

(2)加热和热轧:铸坯的出炉温度为1050~1200℃,终轧温度为800~1000℃,卷取温度为500~750℃,热轧板厚度为1.2~2.8mm;然后直接进行步骤(4),或者先进行步骤(3),然后再进行步骤(4);(2) Heating and hot rolling: The furnace exit temperature of the billet is 1050~1200℃, the final rolling temperature is 800~1000℃, the coiling temperature is 500~750℃, and the thickness of the hot-rolled plate is 1.2~2.8mm; then proceed directly to step (4), or proceed to step (3) first and then to step (4).

(3)常化、保温、缓冷、罩式炉退火:其中常化温度为850~1050℃,气氛为体积分数为0~40%的氢气+余量为氮气;(3) Normalizing, holding, slow cooling and bell-type furnace annealing: the normalizing temperature is 850-1050℃, and the atmosphere is hydrogen with a volume fraction of 0-40% + the balance is nitrogen;

(4)酸洗后进行冷轧:酸洗之后,采用冷连轧轧机或者往复式轧机进行冷轧轧制;其中无取向电工钢板的冷轧目标厚度控制为0.35~0.50mm;(4) Cold rolling after pickling: After pickling, cold rolling is carried out using a cold continuous rolling mill or a reciprocating rolling mill; the target thickness of the cold-rolled non-oriented electrical steel sheet is controlled at 0.35 to 0.50 mm.

(5)连续退火:控制均热时间为5~60s,均热温度为T=850+20a[Si+Al],其中均热温度T的单位为℃,[Si+Al]表示Si和Al合计质量百分含量百分号前的数值,a表示织构因子系数,a的取值范围为1.2~3.6。(5) Continuous annealing: control the soaking time to be 5 to 60 s, and the soaking temperature to be T = 850 + 20a[Si + Al], where the unit of soaking temperature T is ℃, [Si + Al] represents the value before the percentage sign of the total mass percentage of Si and Al, and a represents the texture factor coefficient, with a value ranging from 1.2 to 3.6.

对比例1和对比例2采用了常规的连续退火处理,并未基于均热温度T=850+20a[Si+Al]设计均热温度。Comparative Examples 1 and 2 employed conventional continuous annealing treatment and did not design a soaking temperature based on the soaking temperature T = 850 + 20a[Si + Al].

表1-1和表1-2列出了实施例1-8的无取向电工钢板和对比例1-2的对比钢中各化学元素质量百分含量。Tables 1-1 and 1-2 list the mass percentage of each chemical element in the non-oriented electrical steel sheets of Examples 1-8 and the comparative steels of Comparative Examples 1-2.

表1-1.(wt%,余量为Fe和除S、N和Ti以外其他不可避免的杂质)

Table 1-1. (wt%, balance Fe and other unavoidable impurities other than S, N and Ti)

表1-2.(wt%,余量为Fe和除S、N和Ti以外其他不可避免的杂质)
Table 1-2. (wt%, balance Fe and other unavoidable impurities besides S, N and Ti)

表2列出了实施例1-8的无取向电工钢板和对比例1-2的对比钢的具体工艺参数。Table 2 lists the specific process parameters for the non-oriented electrical steel sheets of Examples 1-8 and the comparative steels of Comparative Examples 1-2.

表2.

注:织构因子系数a为晶体织构(111)/[(100)+(110)+(111)]的比值,其采用X-RD(X射
线衍射仪)对成品钢板中的(100)、(110)、(111)的晶体织构进行检测而获得。
Table 2.

Note: The texture factor coefficient a is the ratio of crystal texture (111)/[(100)+(110)+(111)], which is obtained by detecting the crystal texture of (100), (110), and (111) in the finished steel plate using X-RD (X-ray diffractometer).

对实施例1-8的无取向电工钢板和对比例1-2的对比钢进行采样,并针对各实施例和对比例钢板的样品进行观察,并进行相关各项性能进行测试。将观察及相关性能测试得到的结果列于表3中,相关性能具体测试方法如下所述:Samples were taken from the non-oriented electrical steel sheets of Examples 1-8 and the control steels of Comparative Examples 1-2. The samples from each example and comparative example steel sheet were observed, and various relevant properties were tested. The results of the observations and related performance tests are listed in Table 3. The specific test methods for the relevant properties are described below:

晶粒尺寸测试:基于中国国家标准GB T 6394-2017,采用金属平均晶粒度测定方法进行检测。Grain size testing: Based on the Chinese national standard GB T 6394-2017, the average grain size of metal was measured using the method for determining grain size.

铁损性能测试:基于中国国家标准GB/T 3658-1990,采用爱波斯坦方圈法进行铁损性能测试,测试温度为20℃恒温测试,试样尺寸为30mm×300mm,目标质量为0.5kg,测试参数为P1.5/200。Iron loss performance test: Based on the Chinese national standard GB/T 3658-1990, the iron loss performance test was conducted using the Epstein square circle method. The test temperature was 20℃ constant temperature test, the sample size was 30mm×300mm, the target mass was 0.5kg, and the test parameter was P1.5/200.

磁感性能测试:基于中国国家标准GB/T 3658-1990,采用爱波斯坦方圈法进行铁损性能测试,测试温度为20℃恒温测试,试样尺寸为30mm×300mm,目标质量为0.5kg,测试参数为B300Magnetic performance testing: Based on the Chinese national standard GB/T 3658-1990, the iron loss performance was tested using the Epstein square ring method. The test temperature was a constant temperature test at 20℃, the sample size was 30mm×300mm, the target mass was 0.5kg, and the test parameter was B 300 .

屈服强度测试:基于中国国家标准GB/T 228.1-2010,采用机加工标准试样进行屈服强度测试,测试温度为20℃恒温测试,试样拉伸测试标距50mm,测量结果显示为3次的平均值。Yield strength test: Based on the Chinese national standard GB/T 228.1-2010, the yield strength test was conducted using machined standard specimens. The test temperature was constant at 20℃. The gauge length of the specimen for tensile testing was 50mm. The measurement results are displayed as the average of 3 tests.

表3列出了实施例1-8的无取向电工钢板和对比例1-2的对比钢的观察结果及相关性能测试结果。Table 3 lists the observation results and related performance test results of the non-oriented electrical steel sheets of Examples 1-8 and the control steels of Comparative Examples 1-2.

表3.
Table 3.

从上述表3中可以看出,实施例1-8中无取向电工钢板的平均晶粒尺寸均在85~130μm之间,铁损P1.5/200均在10.0~11.2W/kg之间,磁感B300均在1.41~1.43T之间,其电磁性能优良。此外,实施例1-8的屈服强度YS均在280~400MPa之间,具有优良的冲裁加工性能。As can be seen from Table 3 above, the average grain size of the non-oriented electrical steel sheets in Examples 1-8 is between 85 and 130 μm, the iron loss P 1.5/200 is between 10.0 and 11.2 W/kg, and the magnetic induction B 300 is between 1.41 and 1.43 T, indicating excellent electromagnetic properties. Furthermore, the yield strength YS of Examples 1-8 is between 280 and 400 MPa, demonstrating excellent punching performance.

图1显示了无取向电工钢板的屈服强度YS和冲裁加工性之间的关系。Figure 1 shows the relationship between the yield strength Y <sub>S</sub> and the punching processability of non-oriented electrical steel sheets.

如图1所示,当屈服强度YS较低时,例如低于280MPa,钢材的材质偏软、易形成毛刺,并且剪切面的异常增大会导致叠片系数降低,劣化成品钢板的电磁性能,因此不利于冲裁加工。当屈服强度YS较高时,例如高于400MPa,钢材的材质偏硬、易损伤模具,导致模具寿命异常降低,并且拉断面的异常增大会产生剪切应力,同样劣化成品钢板的电磁性能,因此不利于冲裁加工。As shown in Figure 1, when the yield strength Y<sub> S </sub> is low, for example below 280 MPa, the steel is relatively soft and prone to burr formation. Furthermore, the abnormal increase in the shear surface area leads to a decrease in the lamination coefficient, deteriorating the electromagnetic properties of the finished steel plate, thus hindering punching processes. When the yield strength Y<sub>S</sub> is high, for example above 400 MPa, the steel is relatively hard and prone to damaging the die, resulting in an abnormally reduced die life. Additionally, the abnormal increase in the tensile surface area generates shear stress, similarly deteriorating the electromagnetic properties of the finished steel plate, thus hindering punching processes.

图2显示了实施例1的无取向电工钢板和对比例1的对比钢板在冲裁加工过程中铁损P1.5/200劣化效果的差异。Figure 2 shows the difference in iron loss P 1.5/200 degradation effect during the punching process between the non-oriented electrical steel sheet of Example 1 and the control steel sheet of Comparative Example 1.

随着冲裁加工的持续进行,测试样品端部的冲裁面积越来越大,其中,对于每一处的冲裁面而言,其中的剪切面、拉断面都会发生变化。如图2所示,随着冲裁加工的持续进行,实施例1和对比例1的铁损P1.5/200劣化差异越来越明显。As the blanking process continues, the blanking area at the end of the test sample becomes larger and larger. For each blanking surface, the shear surface and tensile fracture surface will change. As shown in Figure 2, as the blanking process continues, the difference in iron loss P 1.5/200 degradation between Example 1 and Comparative Example 1 becomes more and more obvious.

对比例1的对比钢板的平均晶粒尺寸为135μm,屈服强度YS为265MPa,铁损P1.5/200为11.4W/kg,磁感B300为1.36T,性能明显劣于本发明的实施例。The comparative steel plate of Comparative Example 1 has an average grain size of 135 μm, a yield strength Y <sub>S</sub> of 265 MPa, an iron loss P <sub>1.5/200</sub> of 11.4 W/kg, and a magnetic induction B <sub>300</sub> of 1.36 T, which is significantly inferior to the embodiment of the present invention.

对比例2中的对比钢板的平均晶粒尺寸为82μm,屈服强度YS为420MPa,铁损P1.5/200为11.7W/kg,磁感B300为1.38T,性能明显劣于本发明的实施例。The comparative steel plate in Comparative Example 2 has an average grain size of 82 μm, a yield strength Y <sub>S </sub> of 420 MPa, an iron loss P <sub>1.5/200</sub> of 11.7 W/kg, and a magnetic induction B <sub>300 </sub> of 1.38 T, which is significantly inferior to the embodiment of the present invention.

图3显示了实施例3的无取向电工钢板在剪切、冲裁加工过程中的剪切面、拉断面的示意图。Figure 3 shows a schematic diagram of the shearing surface and tensile fracture surface of the non-oriented electrical steel sheet in Example 3 during the shearing and punching process.

如图3所示,试样断面形貌中,剪切面与拉断面所占比例较为均衡,剪切面非常平整、光滑,与拉断面之间的分界明显,表明材料在加工过程中产生的残余应力较小,对成品试样的铁损劣化控制效果很好。As shown in Figure 3, the proportions of shear surface and tensile fracture surface in the cross-sectional morphology of the sample are relatively balanced. The shear surface is very flat and smooth, and the boundary between it and the tensile fracture surface is obvious, indicating that the residual stress generated by the material during processing is small, and the effect on controlling the iron loss deterioration of the finished sample is very good.

本公开中提及的所有出版物、专利申请、专利以及其它参考文献均通过引用全文的方式并入本文。All publications, patent applications, patents and other references mentioned in this disclosure are incorporated herein by reference in their entirety.

虽然通过参照本公开的某些优选实施方式,已经对本公开进行了图示和描述,但本领域的普通技术人员应该明白,以上内容是结合具体的实施方式对本公开所作的进一步详细说明,不能认定本公开的具体实施只局限于这些说明。本领域技术人员可以在形式上和细节上对其作各种改变,包括做出若干简单推演或替换,而不偏离本公开的精神和范围。While this disclosure has been illustrated and described with reference to certain preferred embodiments, those skilled in the art should understand that the above description is a further detailed explanation of the disclosure in conjunction with specific embodiments, and should not be construed as limiting the specific implementation of this disclosure to these descriptions. Various changes in form and detail can be made by those skilled in the art, including some simple deductions or substitutions, without departing from the spirit and scope of this disclosure.

Claims (14)

一种无取向电工钢板,其除了含有Fe和不可避免的杂质之外,还含有质量百分含量如下的下述各化学元素:
0<C≤0.004%、Si:1.6~3.4%、Mn:0.05~0.50%、P:0.02~0.10%、
0<Al≤0.50%、Ca:0.0003~0.0040%、Cr:0.01~0.20%;其中Si+Al合计为1.8~3.6%。
A non-oriented electrical steel sheet, in addition to containing Fe and unavoidable impurities, also contains the following chemical elements in the following mass percentages:
0<C≤0.004%, Si: 1.6~3.4%, Mn: 0.05~0.50%, P: 0.02~0.10%,
0 < Al ≤ 0.50%, Ca: 0.0003~0.0040%, Cr: 0.01~0.20%; of which Si + Al total 1.8~3.6%.
如权利要求1所述的无取向电工钢板,其中,所述无取向电工钢板的各化学元素质量百分含量为:
0<C≤0.004%、Si:1.6~3.4%、Mn:0.05~0.50%、P:0.02~0.10%、
0<Al≤0.50%、Ca:0.0003~0.0040%、Cr:0.01~0.20%;余量为Fe和不可避免的杂质;
The non-oriented electrical steel sheet as described in claim 1, wherein the mass percentage content of each chemical element in the non-oriented electrical steel sheet is:
0<C≤0.004%, Si: 1.6~3.4%, Mn: 0.05~0.50%, P: 0.02~0.10%,
0 < Al ≤ 0.50%, Ca: 0.0003~0.0040%, Cr: 0.01~0.20%; the balance is Fe and unavoidable impurities;
其中Si+Al合计为1.8~3.6%。The total content of Si and Al is 1.8% to 3.6%.
如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板还含有质量百分含量如下的下述各化学元素中的至少一种:
0<Ge≤0.02%;
0<Bi≤0.01%;
0<REM≤0.02%。
The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the non-oriented electrical steel sheet further contains at least one of the following chemical elements in a mass percentage:
0 < Ge ≤ 0.02%;
0 < Bi ≤ 0.01%;
0 < REM ≤ 0.02%.
如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板还含有Sn和Sb中的至少一种,并且Sn:0~0.20%、优选0.02~0.20%,Sb:0~0.10%、优选0.01~0.10%,0<Sn+Sb≤0.25%、优选0.03≤Sn+Sb≤0.25%。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the non-oriented electrical steel sheet further contains at least one of Sn and Sb, and Sn: 0-0.20%, preferably 0.02-0.20%, Sb: 0-0.10%, preferably 0.01-0.10%, 0 < Sn + Sb ≤ 0.25%, preferably 0.03 ≤ Sn + Sb ≤ 0.25%. 如权利要求1或2所述的无取向电工钢板,其中,不可避免的杂质包括S、N和Ti,并且S≤0.0030%,N≤0.0030%、Ti≤0.0010%。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein unavoidable impurities include S, N and Ti, and S≤0.0030%, N≤0.0030%, and Ti≤0.0010%. 如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板的平均晶粒尺寸为85~130μm。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the average grain size of the non-oriented electrical steel sheet is 85 to 130 μm. 如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板的厚度为0.35~0.50mm。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the thickness of the non-oriented electrical steel sheet is 0.35 to 0.50 mm. 如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板的屈服强度YS为280~400MPa。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the yield strength Y<sub>S</sub> of the non-oriented electrical steel sheet is 280–400 MPa. 如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板的铁损P1.5/200≤11.2W/kg,磁感B300≥1.40T。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the iron loss P 1.5/200 of the non-oriented electrical steel sheet is ≤11.2W/kg and the magnetic induction B 300 is ≥1.40T. 如权利要求1或2所述的无取向电工钢板,其中,所述无取向电工钢板的性能满足:冲裁300万次以内,铁损劣化率不大于1%;冲裁500万次以内,铁损劣化率不大于2%。The non-oriented electrical steel sheet as described in claim 1 or 2, wherein the performance of the non-oriented electrical steel sheet meets the following requirements: within 3 million punching cycles, the iron loss deterioration rate is not greater than 1%; within 5 million punching cycles, the iron loss deterioration rate is not greater than 2%. 一种制造权利要求1-10中任一项所述的无取向电工钢板的方法,包括以下步骤:A method for manufacturing non-oriented electrical steel sheet according to any one of claims 1-10, comprising the following steps: (1)冶炼和铸造:优选冶炼时进行钙处理;(1) Smelting and casting: Calcium treatment is preferred during smelting; (2)加热和热轧;(2) Heating and hot rolling; (3)酸洗后进行冷轧;(3) Cold rolling is performed after pickling; (4)连续退火:均热时间为5~60s,均热温度为T=850+20a[Si+Al],其中均热温度T的单位为℃,[Si+Al]表示Si和Al合计质量百分含量百分号前的数值,a表示织构因子系数,其中a=1.2~3.6。(4) Continuous annealing: The soaking time is 5 to 60 seconds, and the soaking temperature is T = 850 + 20a[Si + Al], where the unit of the soaking temperature T is ℃, [Si + Al] represents the value before the percentage sign of the total mass percentage of Si and Al, and a represents the texture factor coefficient, where a = 1.2 to 3.6. 如权利要求11所述的方法,其中,在步骤(2)和(3)之间还包括常化步骤,常化温度为850~1050℃,气氛为体积分数为0~40%的氢气+余量为氮气。The method as described in claim 11, wherein a normalization step is further included between steps (2) and (3), the normalization temperature is 850 to 1050°C, and the atmosphere is hydrogen with a volume fraction of 0 to 40% and the balance being nitrogen. 如权利要求11所述的方法,其中,在步骤(2)中,铸坯的出炉温度为1050~1200℃,终轧温度为800~1000℃,卷取温度为500~750℃。The method as described in claim 11, wherein in step (2), the furnace exit temperature of the billet is 1050-1200℃, the final rolling temperature is 800-1000℃, and the coiling temperature is 500-750℃. 如权利要求11所述的方法,其中,在步骤(2)中,热轧板的厚度为1.2~2.8mm。The method as described in claim 11, wherein in step (2), the thickness of the hot-rolled plate is 1.2 to 2.8 mm.
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CN115198169A (en) * 2021-04-09 2022-10-18 宝山钢铁股份有限公司 High-magnetic-induction low-iron-loss non-oriented electrical steel plate without corrugated defects and manufacturing method thereof
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CN112143961A (en) * 2019-06-28 2020-12-29 宝山钢铁股份有限公司 Non-oriented electrical steel plate with excellent magnetic property and continuous annealing method thereof
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