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WO2025138093A1 - Stator de moteur électrique et son procédé d'assemblage, et moteur électrique - Google Patents

Stator de moteur électrique et son procédé d'assemblage, et moteur électrique Download PDF

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Publication number
WO2025138093A1
WO2025138093A1 PCT/CN2023/143191 CN2023143191W WO2025138093A1 WO 2025138093 A1 WO2025138093 A1 WO 2025138093A1 CN 2023143191 W CN2023143191 W CN 2023143191W WO 2025138093 A1 WO2025138093 A1 WO 2025138093A1
Authority
WO
WIPO (PCT)
Prior art keywords
ring
motor stator
wedge
limiting
iron core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2023/143191
Other languages
English (en)
Chinese (zh)
Inventor
刘磊
殷庆振
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaeffler Technologies AG and Co KG
Original Assignee
Schaeffler Technologies AG and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaeffler Technologies AG and Co KG filed Critical Schaeffler Technologies AG and Co KG
Priority to PCT/CN2023/143191 priority Critical patent/WO2025138093A1/fr
Publication of WO2025138093A1 publication Critical patent/WO2025138093A1/fr
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto

Definitions

  • the present application relates to the field of motors, and in particular to a motor stator and an assembly method thereof, and a motor including the motor stator.
  • a motor In the electric drive system of existing vehicles, a motor is used to drive the vehicle.
  • a wire (such as a flat copper wire) is installed on the iron core and forms a predetermined electrical circuit, thereby forming a winding; in addition, insulating paper is arranged in the slot of the iron core to improve the insulation characteristics between the various components of the motor stator.
  • insulating paper In order to smoothly install the wire and arrange the insulating paper, it is necessary to leave a gap between the wire and the insulating paper and between the insulating paper and the slot wall of the iron core.
  • This application is made in view of the technical problems existing in the above-mentioned prior art.
  • One object of this application is to provide a motor stator and an assembly method thereof, which can prevent the cooling flow path in the slot of the iron core from being blocked by the injected adhesive while preventing the wire from moving in the radial and circumferential directions of the motor stator.
  • Another object of this application is to provide a motor including the above-mentioned motor stator.
  • the present application may adopt the following technical solutions.
  • the present application provides a motor stator having axial, radial and circumferential directions, and comprising:
  • a winding is mounted on the core, the winding comprising a protruding portion extending from each slot toward both sides of the axial direction,
  • the motor stator also includes a limiting assembly, which is located on the axial end face of the iron core and fixed to the iron core.
  • the limiting assembly surrounds a limiting hole, and the inner circumferential wall of the limiting hole abuts against the protruding portion passing through the limiting hole, thereby at least a portion of the protruding portion is fixed relative to the iron core in the radial and circumferential directions through the limiting assembly.
  • the limiting assembly includes a first ring, a plurality of wedges and a second ring, the first ring and the plurality of wedges surround and define the limiting hole, a portion of the wedge extends between adjacent protruding portions, the first ring and the second ring are respectively located on both radial sides of the protruding portions, and the second ring presses the wedge toward the first ring.
  • the first ring assembly step wherein the first ring is moved along the axial direction to the position adjacent to the core The axial end surface of the first ring abuts against the protruding portion in the radial direction;
  • FIG. 1B is another schematic perspective view showing the motor stator in FIG. 1A .
  • FIG. 1C is a schematic diagram showing an exploded structure of the motor stator in FIG. 1A .
  • FIG. 1E is a schematic cross-sectional view of the motor stator in FIG. 1A taken along the axial direction and one radial direction, wherein the section lines are omitted.
  • 1F, 1G and 1H are cross-sectional perspective schematic diagrams showing different partial structures of the motor stator in FIG. 1A , in which the section lines are omitted.
  • 3A and 3B are perspective schematic diagrams showing a wedge-shaped member of a limiting assembly of the motor stator in FIG. 1A .
  • FIG. 4A and 4B are perspective schematic diagrams showing a second ring of the limiting assembly of the motor stator in FIG. 1A .
  • 5A to 5F are schematic diagrams for explaining a method of assembling the motor stator in FIG. 1A .
  • each wedge 32 is inserted between different protruding portions 22 along different radial directions R, so that each wedge 32 is located between the corresponding two protruding portions 22, but the radial inner end of the wedge 32 may not be inserted or partially inserted into the groove 31c of the first ring 31.
  • the second ring assembly step the second ring 33 is moved along the axial direction A to a position abutting against the axial end face of the core 1.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

La présente invention concerne un stator de moteur électrique, comprenant : un noyau de fer (1), qui est pourvu d'une pluralité de fentes (1c) espacées dans une direction circonférentielle (C) ; et un enroulement (2), qui est monté sur le noyau de fer (1) et comprend des parties d'extension (22) qui s'étendent vers les deux côtés axiaux à partir de chaque fente (1c). Le stator de moteur électrique comprend en outre des ensembles de limitation (3), les ensembles de limitation (3) étant situés sur une face d'extrémité axiale du noyau de fer (1) et étant fixés au noyau de fer (1) ; et chaque ensemble de limitation (3) renferme un trou de limitation (3h), la paroi périphérique interne du trou de limitation (3h) venant en butée contre la partie d'extension (22) qui passe à travers le trou de limitation (3h), de telle sorte que, au moyen de la limitation des ensembles de limitation (3), au moins certaines des parties d'extension (22) sont fixées par rapport au noyau de fer (1) dans une direction radiale (R) et la direction circonférentielle (C). De cette manière, une structure mécanique relativement simple est utilisée pour éviter un mouvement de fil possible dans la direction radiale et la direction circonférentielle du stator de moteur électrique. L'invention concerne en outre un procédé d'assemblage pour le stator de moteur électrique, et un moteur électrique qui comprend le stator de moteur électrique.
PCT/CN2023/143191 2023-12-29 2023-12-29 Stator de moteur électrique et son procédé d'assemblage, et moteur électrique Pending WO2025138093A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2023/143191 WO2025138093A1 (fr) 2023-12-29 2023-12-29 Stator de moteur électrique et son procédé d'assemblage, et moteur électrique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2023/143191 WO2025138093A1 (fr) 2023-12-29 2023-12-29 Stator de moteur électrique et son procédé d'assemblage, et moteur électrique

Publications (1)

Publication Number Publication Date
WO2025138093A1 true WO2025138093A1 (fr) 2025-07-03

Family

ID=96216369

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/143191 Pending WO2025138093A1 (fr) 2023-12-29 2023-12-29 Stator de moteur électrique et son procédé d'assemblage, et moteur électrique

Country Status (1)

Country Link
WO (1) WO2025138093A1 (fr)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6490779B1 (en) * 1999-03-30 2002-12-10 Denso Corporation Method for manufacturing rotary electric system
CN102738913A (zh) * 2011-03-31 2012-10-17 通用电气公司 轴向冷却式发电机
JP2016039687A (ja) * 2014-08-07 2016-03-22 トヨタ自動車株式会社 回転電機のステータ
WO2017032537A1 (fr) * 2015-08-26 2017-03-02 Continental Automotive Gmbh Capuchons en plastique pour l'isolation électrique
CN109478815A (zh) * 2016-07-29 2019-03-15 大众汽车有限公司 电动机以及用于制造这种定子的方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6490779B1 (en) * 1999-03-30 2002-12-10 Denso Corporation Method for manufacturing rotary electric system
CN102738913A (zh) * 2011-03-31 2012-10-17 通用电气公司 轴向冷却式发电机
JP2016039687A (ja) * 2014-08-07 2016-03-22 トヨタ自動車株式会社 回転電機のステータ
WO2017032537A1 (fr) * 2015-08-26 2017-03-02 Continental Automotive Gmbh Capuchons en plastique pour l'isolation électrique
CN109478815A (zh) * 2016-07-29 2019-03-15 大众汽车有限公司 电动机以及用于制造这种定子的方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
SUN SHUWEN, WANG SHAO-YU; HAN CHANG-LI; SONG YU-KE; SHI XIANG-DONG: "Reformation of Stator Winding and its End Support Structure of TBB-800-2EY3 Turbo-Generator", ZHONGGUO-DIANLI = ELECTRIC POWER / DIANLI GONGYEBU, XX, CN, vol. 47, no. 5, 5 May 2014 (2014-05-05), CN , XP093329883, ISSN: 1004-9649 *

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