WO2025137993A1 - Device and method for nox reduction using reburning of active gas-conditioned pulverized coal - Google Patents
Device and method for nox reduction using reburning of active gas-conditioned pulverized coal Download PDFInfo
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- WO2025137993A1 WO2025137993A1 PCT/CN2023/142735 CN2023142735W WO2025137993A1 WO 2025137993 A1 WO2025137993 A1 WO 2025137993A1 CN 2023142735 W CN2023142735 W CN 2023142735W WO 2025137993 A1 WO2025137993 A1 WO 2025137993A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C5/00—Disposition of burners with respect to the combustion chamber or to one another; Mounting of burners in combustion apparatus
- F23C5/08—Disposition of burners
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C7/00—Combustion apparatus characterised by arrangements for air supply
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/02—Regulating fuel supply conjointly with air supply
Definitions
- the invention relates to the technical field of boiler combustion, and in particular to a device and method for reducing NOx by reburning pulverized coal tempered by active gas.
- Thermal power is the main source of electricity in China.
- the country has continuously increased its efforts to control air pollution, and all coal-fired power plants in the country that are eligible for transformation have achieved ultra-low emissions, with nitrogen oxide emission concentrations not exceeding 50 mg/m 3 (baseline oxygen content 6%).
- the measures to control boiler NOx emissions include post-combustion flue gas purification and low NOx combustion technologies.
- Post-combustion flue gas purification technology SCR technology
- Low NOx combustion technology is an in-furnace combustion technology that uses low NOx burners, fuel staging, air staging and other measures. It is widely used because of its small initial investment and zero or very low operating costs.
- the NO x emission level is 130 ⁇ 400 mg/m 3 , achieving the effect of controlling NO x emissions at the source.
- Traditional pulverized coal reburning technology uses air to transport reburned pulverized coal to the reburning zone. The reburned pulverized coal burns to produce nitrogen-based active substances, which react with NO x generated by the combustion of pulverized coal in the main combustion zone to reduce NO x emissions, thereby achieving the purpose of reducing NO x emissions.
- the object of the present invention is to provide a device and method for reducing NOx by reburning pulverized coal using active gas to ensure the effect of reducing NOx emissions and alleviate the problems of poor burnout caused by using a high proportion of reburned pulverized coal.
- the present invention provides a method for reducing NO x by reburning pulverized coal tempered by active gas, comprising the following steps:
- the 75-90% medium-high volatile coal fuel is carried by the primary air through the primary air duct, the primary air nozzle and the main burner on one side of the pulverized coal combustion chamber, and the hot air enters the main combustion zone through the secondary air duct, the secondary air nozzle and the main burner in turn;
- the primary air rate accounts for 10-50%, and the secondary air rate accounts for 50-90%.
- the hot air passes through the separation burnout air duct, the separation burnout air nozzle and the burnout burner above the reburning burner in sequence and enters the burnout zone to burn out the combustion products.
- the excess air coefficient in the main combustion zone is controlled at 0.65 ⁇ 1.05, and the residence time of the flue gas is controlled at about 0.2 ⁇ 1.4 s.
- the excess air coefficient in the reburning zone is 0.6 ⁇ 0.95, and the flue gas residence time is controlled at 0.2 ⁇ 1.3 s.
- the excess air coefficient in the burnout zone is 1.05 ⁇ 1.4, and the flue gas residence time is controlled at 0.2 ⁇ 1.8 s.
- the conditioning gas includes one or more of natural gas, carbon monoxide, hydrogen, methane, coal gas and unsaturated hydrocarbon gas.
- the above-mentioned method and device for reducing NOx by tempering pulverized coal with active gas and then burning it comprises a pulverized coal combustion chamber which is provided with a main combustion zone, a reburning zone and a burnout zone in sequence from bottom to top, the main burner connected to the main combustion zone is provided with a primary air nozzle and a secondary air nozzle, the reburning burner connected to the reburning zone is provided with a reburning pulverized coal nozzle, the reburning pulverized coal nozzle is connected with a tempering gas nozzle, and the burnout burner connected to the burnout zone is provided with a separation burnout air nozzle.
- one end of the primary air nozzle away from the main burner is connected to the primary air duct, and one end of the secondary air nozzle away from the main burner is connected to the secondary air duct.
- one end of the reburning pulverized coal nozzle away from the reburning burner is respectively connected to the reburning pulverized coal pipeline and the tempering gas nozzle, and one end of the tempering gas nozzle away from the reburning burner is connected to the tempering gas pipeline.
- one end of the separation overburnt air nozzle away from the overburnt burner is connected to the separation overburnt air duct.
- the present invention arranges the tempering gas nozzle at the reburning burner, and utilizes the principle of enhanced combustion to make the tempering gas fully react with oxygen, and consumes the excess oxygen in the recirculated flue gas through the combustion reaction, that is, a stable tempering zone with strong reducing property and suitable temperature can be obtained with a small amount of combustible gas, thereby tempering the fuel, which not only ensures the effect of reducing NOx emissions, but also reduces the proportion of reburned coal powder;
- the present invention ingeniously uses active gas as conditioning gas to condition the reburned coal powder, which can not only ensure the effect of reducing NO x emissions, but also minimize the use of expensive conditioning gas, ensuring the economic efficiency of device investment and operation;
- the present invention uses conditioning gas to condition the reburned coal powder.
- the conditioning gas reacts rapidly with oxygen in the circulating flue gas to release a large number of reducing free radicals, protect the active sites on the surface of coal coke, enhance the ability of coke to reduce NO, improve the removal efficiency of NO x , and increase the specific surface area of coke after activation by the conditioning gas;
- the device provided by the present invention is easy to arrange and has strong adaptability to coal types.
- FIG1 is a schematic diagram of a device for reducing NO x by reburning pulverized coal tempered by active gas according to the present invention
- FIG2 is a combined diagram of NO reduction capabilities of Example 3, Example 6, Example 7, Example 9 and Comparative Example 1 of the present invention
- FIG2 is a trend diagram of NO concentration change when reducing NO in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1,
- a combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning comprises the following steps: S1, 75% high-volatile coal fuel is carried by primary air and sequentially passes through the primary air duct, primary air nozzle and the main burner on one side of the coal powder combustion chamber into the main combustion zone, and the primary air rate accounts for 35%. Hot air sequentially enters the main combustion zone through the secondary air duct, secondary air nozzle and main burner, and the secondary air rate accounts for 65%.
- the excess air coefficient of the main combustion zone is controlled at 0.65, and the residence time of the main combustion zone is controlled at about 1.2 s.
- S2 25% of medium and high volatile coal fuel is carried by the recirculated flue gas through the reburning coal pulverized pipe into the reburning burner above the main burner.
- 2% of the tempered gas methane CH 4 enters the reburning burner through the tempered gas pipe, the tempered gas nozzle and the recirculated flue gas nozzle in turn.
- the medium and high volatile coal fuel and the tempered gas are mixed in the reburning burner and then enter the reburning zone.
- the excess air coefficient of the reburning zone is 0.6, and the residence time in the reburning zone is controlled at 1.1 s.
- hot air passes through the separation burnout air duct, the separation burnout air nozzle and the burnout burner above the reburning burner in turn to enter the burnout zone and burn out the combustion products.
- the excess air coefficient in the burnout zone is 1.4, and the residence time is controlled at 1.0 s to burn out the residual charcoal.
- a combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning comprising the following steps: S1, 80% high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 70%.
- the excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time of the main combustion zone is controlled at about 1.0 s.
- hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products.
- the excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s, and the residual charcoal is burned out.
- a combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning comprising the following steps: S1.
- S1 When the coal type is Shenhua bituminous coal, 85% of the fuel is carried by the primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 20%.
- Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 80%.
- the excess air coefficient of the main combustion zone is controlled at 0.9, and the residence time of the main combustion zone is controlled at about 0.8 s.
- hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products.
- the excess air coefficient in the burnout zone is 1.2, and the residence time is controlled at 1.2 s to burn out the residual charcoal.
- a combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning comprising the following steps: S1, 90% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 10%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 90%.
- the excess air coefficient of the main combustion zone is controlled at 1.05, and the residence time of the main combustion zone is controlled at about 0.6 s.
- hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products.
- the excess air coefficient in the burnout zone is 1.1, and the residence time is controlled at 1.3 s to burn out the residual charcoal.
- a combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning comprising the following steps: S1, 80% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 70%.
- the excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time of the main combustion zone is controlled at about 1.0 s.
- hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products.
- the excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s, and the residual charcoal is burned out.
- a combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning comprising the following steps: S1, 90% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, with the primary air rate of 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, with the secondary air rate accounting for 70%.
- the excess air coefficient of the main combustion zone is controlled at 0.8, and the residence time of the main combustion zone is controlled at about 1.0 s.
- hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products.
- the excess air coefficient in the burnout zone is 1.15, and the residence time is controlled at 1.0 s, and the residual charcoal is burned out.
- the present invention adopts the above-mentioned structure to use active gas to temper coal powder and reburn to reduce NOx .
- the tempering gas is used to temper the solid fuel, which not only ensures the effect of reducing NOx emissions, but also alleviates problems such as poor burnout caused by using a high proportion of reburned coal powder.
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Abstract
Description
本发明涉及锅炉燃烧技术领域,特别是涉及一种利用活性气体调质煤粉再燃还原NO x的装置及方法。 The invention relates to the technical field of boiler combustion, and in particular to a device and method for reducing NOx by reburning pulverized coal tempered by active gas.
火电是我国电力的最主要来源。国家对大气污染治理力度不断加大,全国所有具备改造条件的燃煤电厂都已实现超低排放,其中氮氧化物排放浓度不高于50 mg/m 3(基准氧含量6%)。 Thermal power is the main source of electricity in China. The country has continuously increased its efforts to control air pollution, and all coal-fired power plants in the country that are eligible for transformation have achieved ultra-low emissions, with nitrogen oxide emission concentrations not exceeding 50 mg/m 3 (baseline oxygen content 6%).
目前,控制锅炉NO x排放的措施有燃烧后的烟气净化和低NO x燃烧等技术。燃烧后烟气净化技术(SCR技术)可以大幅度降低NO x排放,但其初投资巨大、运行费用昂贵。低NO x燃烧技术是采用低NO x燃烧器、燃料分级、空气分级等措施的炉内燃烧技术。因其初投资小,运行费用是零或很低而被普遍应用。 At present, the measures to control boiler NOx emissions include post-combustion flue gas purification and low NOx combustion technologies. Post-combustion flue gas purification technology (SCR technology) can significantly reduce NOx emissions, but its initial investment is huge and its operating costs are expensive. Low NOx combustion technology is an in-furnace combustion technology that uses low NOx burners, fuel staging, air staging and other measures. It is widely used because of its small initial investment and zero or very low operating costs.
采用低NO x燃烧技术时NO x排放水平为130~400 mg/m 3,达到了在源头上控制NO x排放的效果。传统的煤粉再燃技术使用空气输送再燃煤粉至再燃区,再燃煤粉燃烧产生氮基活性物质,与主燃区煤粉燃烧产生的NO x进行还原反应,从而达到降低NO x排放的目的。 When low NO x combustion technology is used, the NO x emission level is 130~400 mg/m 3 , achieving the effect of controlling NO x emissions at the source. Traditional pulverized coal reburning technology uses air to transport reburned pulverized coal to the reburning zone. The reburned pulverized coal burns to produce nitrogen-based active substances, which react with NO x generated by the combustion of pulverized coal in the main combustion zone to reduce NO x emissions, thereby achieving the purpose of reducing NO x emissions.
但是,传统燃煤电厂采取空气输送再燃煤粉,输粉空气中所含氧气在再燃初期消耗大量再燃煤粉。为了保证在空气基本耗尽后能够参加还原NO x的煤粉量,需要加大再燃煤粉比例直至到30%左右。由于再燃煤粉的燃尽时间短,高比例再燃煤粉将导致锅炉产生燃尽变差、运行和调整方式受限等一系列问题。 However, traditional coal-fired power plants use air to transport reburned coal powder, and the oxygen contained in the transported air consumes a large amount of reburned coal powder in the early stage of reburning. In order to ensure that the amount of coal powder can participate in the reduction of NOx after the air is basically exhausted, the proportion of reburned coal powder needs to be increased to about 30%. Since the burnout time of reburned coal powder is short, a high proportion of reburned coal powder will cause a series of problems such as poor burnout of the boiler, limited operation and adjustment methods, etc.
本发明的目的是提供一种利用活性气体调质煤粉再燃还原NO x的装置及方法,保证降低NO x排放的效果,又缓解使用高比例再燃煤粉导致的燃尽变差等问题。 The object of the present invention is to provide a device and method for reducing NOx by reburning pulverized coal using active gas to ensure the effect of reducing NOx emissions and alleviate the problems of poor burnout caused by using a high proportion of reburned pulverized coal.
为实现上述目的,本发明提供了一种利用活性气体调质煤粉再燃还原NO x的方法,包括以下步骤, To achieve the above object, the present invention provides a method for reducing NO x by reburning pulverized coal tempered by active gas, comprising the following steps:
S1、将75-90%中高挥发分煤燃料经一次风携带依次经一次风管道、一次风喷口和煤粉燃烧室一侧的主燃烧器,热空气依次经二次风管道、二次风喷口和主燃烧器进入主燃区;S1. The 75-90% medium-high volatile coal fuel is carried by the primary air through the primary air duct, the primary air nozzle and the main burner on one side of the pulverized coal combustion chamber, and the hot air enters the main combustion zone through the secondary air duct, the secondary air nozzle and the main burner in turn;
一次风率占10-50%,二次风率占50-90%。The primary air rate accounts for 10-50%, and the secondary air rate accounts for 50-90%.
S2、10-25%的中高挥发分煤燃料由再循环烟气携带经再燃煤粉管道、再循环烟气喷口进入主燃烧器上方的再燃燃烧器,同时,0-6%的调质气依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,中高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区,中高挥发分煤燃料一喷入再燃区就迅速被调质气活化成气态CH i、CO、OH和H及高反应活性的焦炭; S2, 10-25% of medium-high volatile coal fuel is carried by the recirculating flue gas through the reburning coal pulverized pipe and the recirculating flue gas nozzle into the reburning burner above the main burner, and at the same time, 0-6% of the tempering gas enters the reburning burner through the tempering gas pipe, the tempering gas nozzle and the recirculating flue gas nozzle in sequence, and the medium-high volatile coal fuel and the tempering gas are mixed in the reburning burner and enter the reburning zone. Once the medium-high volatile coal fuel is sprayed into the reburning zone, it is quickly activated by the tempering gas into gaseous CH i , CO, OH and H and highly reactive coke;
S3、热空气依次经过分离燃尽风管道、分离燃尽风喷口和再燃燃烧器上方的燃尽燃烧器进入燃尽区,将燃烧产物燃尽。S3. The hot air passes through the separation burnout air duct, the separation burnout air nozzle and the burnout burner above the reburning burner in sequence and enters the burnout zone to burn out the combustion products.
优选的,主燃区过量空气系数控制在0.65~1.05,烟气的停留时间控制在0.2~1.4 s左右。Preferably, the excess air coefficient in the main combustion zone is controlled at 0.65~1.05, and the residence time of the flue gas is controlled at about 0.2~1.4 s.
优选的,再燃区的过量空气系数为0.6~0.95,烟气停留时间控制在0.2~1.3 s。Preferably, the excess air coefficient in the reburning zone is 0.6~0.95, and the flue gas residence time is controlled at 0.2~1.3 s.
优选的,燃尽区的过量空气系数为1.05~1.4,烟气停留时间控制在0.2~1.8 s。Preferably, the excess air coefficient in the burnout zone is 1.05~1.4, and the flue gas residence time is controlled at 0.2~1.8 s.
优选的,再循环烟气包括CO 2=10-18%,O 2=4-10%,N 2=66-80%,H 2O=0-16%。 Preferably, the recirculated flue gas includes CO 2 =10-18%, O 2 =4-10%, N 2 =66-80%, and H 2 O =0-16%.
优选的,调质气包括天然气、一氧化碳、氢气、甲烷、煤制气和不饱和烃类气体中的一种或多种。Preferably, the conditioning gas includes one or more of natural gas, carbon monoxide, hydrogen, methane, coal gas and unsaturated hydrocarbon gas.
上述一种利用活性气体调质煤粉再燃还原NO x的方法用装置,包括由下至上依次设置有主燃区、再燃区和燃尽区的煤粉燃烧室,主燃区连通的主燃烧器设有一次风喷口和二次风喷口,再燃区连通的再燃燃烧器设有再燃煤粉喷口,再燃煤粉喷口连通有调质气喷口,燃尽区连通的燃尽燃烧器设有分离燃尽风喷口。 The above-mentioned method and device for reducing NOx by tempering pulverized coal with active gas and then burning it comprises a pulverized coal combustion chamber which is provided with a main combustion zone, a reburning zone and a burnout zone in sequence from bottom to top, the main burner connected to the main combustion zone is provided with a primary air nozzle and a secondary air nozzle, the reburning burner connected to the reburning zone is provided with a reburning pulverized coal nozzle, the reburning pulverized coal nozzle is connected with a tempering gas nozzle, and the burnout burner connected to the burnout zone is provided with a separation burnout air nozzle.
优选的,一次风喷口远离主燃烧器的一端与一次风管道连通,二次风喷口远离主燃烧器的一端与二次风管道连通。Preferably, one end of the primary air nozzle away from the main burner is connected to the primary air duct, and one end of the secondary air nozzle away from the main burner is connected to the secondary air duct.
优选的,再燃煤粉喷口远离再燃燃烧器的一端分别与再燃煤粉管道和调质气喷口连通,调质气喷口远离再燃燃烧器的一端与调质气管道连通。Preferably, one end of the reburning pulverized coal nozzle away from the reburning burner is respectively connected to the reburning pulverized coal pipeline and the tempering gas nozzle, and one end of the tempering gas nozzle away from the reburning burner is connected to the tempering gas pipeline.
优选的,分离燃尽风喷口远离燃尽燃烧器的一端与分离燃尽风管道连通。Preferably, one end of the separation overburnt air nozzle away from the overburnt burner is connected to the separation overburnt air duct.
因此,本发明采用上述技术方案的有益效果为:Therefore, the beneficial effects of the present invention using the above technical solution are:
1、本发明将调质气喷口设置在再燃燃烧器处,利用强化燃烧原理使得调质气充分与氧气反应,通过燃烧反应消耗掉再循环烟气中的多余氧气,即利用较少的可燃气体量就可以获得一个还原性较强、温度合适的稳定调质区,进而对燃料进行调质,既保证降低NO x排放的效果,又减少了再燃煤粉的比例; 1. The present invention arranges the tempering gas nozzle at the reburning burner, and utilizes the principle of enhanced combustion to make the tempering gas fully react with oxygen, and consumes the excess oxygen in the recirculated flue gas through the combustion reaction, that is, a stable tempering zone with strong reducing property and suitable temperature can be obtained with a small amount of combustible gas, thereby tempering the fuel, which not only ensures the effect of reducing NOx emissions, but also reduces the proportion of reburned coal powder;
2、本发明巧妙地利用活性气体做调质气对再燃煤粉调质,既能保证了降低NO x排放的效果,又最大程度地减少了昂贵调质气的使用量,保证了装置投资和运行的经济性; 2. The present invention ingeniously uses active gas as conditioning gas to condition the reburned coal powder, which can not only ensure the effect of reducing NO x emissions, but also minimize the use of expensive conditioning gas, ensuring the economic efficiency of device investment and operation;
3、本发明利用调质气对再燃煤粉调质,调质气与循环烟气中的氧气迅速反应,释放了大量还原性自由基,保护了煤焦表面的活性位点,增强了焦炭还原NO的能力,NO x的脱除效率提高,调质气活化后焦炭的比表面积提高; 3. The present invention uses conditioning gas to condition the reburned coal powder. The conditioning gas reacts rapidly with oxygen in the circulating flue gas to release a large number of reducing free radicals, protect the active sites on the surface of coal coke, enhance the ability of coke to reduce NO, improve the removal efficiency of NO x , and increase the specific surface area of coke after activation by the conditioning gas;
4、本发明提供的装置布置方便、煤种适应性强。4. The device provided by the present invention is easy to arrange and has strong adaptability to coal types.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.
图1是本发明一种利用活性气体调质煤粉再燃还原NO x的装置的示意图; FIG1 is a schematic diagram of a device for reducing NO x by reburning pulverized coal tempered by active gas according to the present invention;
图2是本发明实施例3、实施例6、实施例7、实施例9和对比例1的NO还原能力组合图,FIG2 is a combined diagram of NO reduction capabilities of Example 3, Example 6, Example 7, Example 9 and Comparative Example 1 of the present invention,
其中,图2中的(a)为实施例3、实施例6、实施例7、实施例9和对比例1还原NO时,NO浓度变化趋势图,Among them, (a) in FIG2 is a trend diagram of NO concentration change when reducing NO in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1,
图2中的(b)为实施例3、实施例6、实施例7、实施例9和对比例1的NO还原能力对比图;(b) in FIG2 is a comparison chart of the NO reduction capabilities of Example 3, Example 6, Example 7, Example 9 and Comparative Example 1;
图3是本发明实施例3、实施例6、实施例7、实施例9和对比例1中煤焦比表面积组合图,FIG3 is a combined graph of the specific surface area of coal char in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1 of the present invention,
其中,图3中的(a)为实施例3、实施例6、实施例7、实施例9和对比例1中活化煤焦比表面积对比图,Among them, (a) in FIG3 is a comparison chart of the specific surface areas of activated coal char in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1,
图3中的(b)为实施例3、实施例6、实施例7、实施例9和对比例1中不同活化煤焦孔体积的对比图;(b) in FIG3 is a comparison diagram of different activated coal coke pore volumes in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1;
图4是本发明实施例8和对比例1、对比例2中NO x 的脱除效率曲线图。 FIG. 4 is a graph showing the removal efficiency of NO x in Example 8 of the present invention and Comparative Examples 1 and 2.
附图标记Reference numerals
1、主燃烧器;2、再燃燃烧器;3、调质气喷口;4、燃尽燃烧器;5、煤粉燃烧室。1. Main burner; 2. Afterburner burner; 3. Tempering gas nozzle; 4. Burnout burner; 5. Pulverized coal combustion chamber.
以下通过附图和实施例对本发明的技术方案作进一步说明。The technical solution of the present invention is further described below through the accompanying drawings and embodiments.
除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
实施例1Example 1
一种利用活性气体调质煤粉再燃还原NO x的方法用装置,包括由下至上依次设置有主燃区、再燃区和燃尽区的煤粉燃烧室5。主燃区连通的主燃烧器1设有一次风喷口和二次风喷口,再燃区连通的再燃燃烧器2设有再燃煤粉喷口,再燃煤粉喷口连通有调质气喷口3,燃尽区连通的燃尽燃烧器4设有分离燃尽风喷口。 A method and device for reducing NOx by reburning pulverized coal tempered by active gas, comprising a pulverized coal combustion chamber 5 having a main combustion zone, a reburning zone and a burnout zone arranged in sequence from bottom to top. A main burner 1 connected to the main combustion zone is provided with a primary air nozzle and a secondary air nozzle, a reburning burner 2 connected to the reburning zone is provided with a reburning pulverized coal nozzle, the reburning pulverized coal nozzle is connected with a tempering gas nozzle 3, and a burnout burner 4 connected to the burnout zone is provided with a separation burnout air nozzle.
一次风喷口远离主燃烧器1的一端与一次风管道连通,二次风喷口远离主燃烧器1的一端与二次风管道连通。热空气A依次经过二次风管道和主燃烧器1的二次风喷口进入主燃区,一次风和煤粉的混合气流B依次经一次风管道和主燃烧器1的一次风喷口进入主燃区。The end of the primary air nozzle away from the main burner 1 is connected to the primary air duct, and the end of the secondary air nozzle away from the main burner 1 is connected to the secondary air duct. Hot air A enters the main combustion zone through the secondary air duct and the secondary air nozzle of the main burner 1 in sequence, and the mixed air flow B of the primary air and coal powder enters the main combustion zone through the primary air duct and the primary air nozzle of the main burner 1 in sequence.
再燃煤粉喷口远离再燃燃烧器2的一端分别与再燃煤粉管道和调质气喷口连通,调质气喷口3远离再燃燃烧器的一端与调质气管道连通。再循环烟气、热空气和再燃煤粉混合气流C依次经再燃煤粉管道、再燃燃烧器2进入再燃区。调质气D依次经调质气管道、调质气喷口3和再燃燃烧器2进入再燃区。The end of the reburning pulverized coal nozzle away from the reburning burner 2 is connected to the reburning pulverized coal pipeline and the tempering gas nozzle, respectively, and the end of the tempering gas nozzle 3 away from the reburning burner is connected to the tempering gas pipeline. The mixed air flow C of the recycled flue gas, hot air and reburning pulverized coal enters the reburning zone through the reburning pulverized coal pipeline and the reburning burner 2 in sequence. The tempered gas D enters the reburning zone through the tempering gas pipeline, the tempering gas nozzle 3 and the reburning burner 2 in sequence.
将调质气喷口3设置在再燃煤粉喷口的出口处,利用强化燃烧原理使得调质气充分与氧气反应,可以通过调质气与载气中的氧气迅速发生反应,在再燃燃烧器2喷口前端处形成调质区。通过燃烧反应消耗掉再循环烟气中的多余氧气,即利用较少的可燃气体量就可以获得一个还原性较强、温度合适的稳定调质区,进而对燃料进行调质,在调质区瞬间生成的气态还原性分子(CH i、CO、OH和H等)和NO x发生均相还原反应。既保证降低NO x排放的效果,又减少了再燃煤粉的比例。 The tempering gas nozzle 3 is arranged at the outlet of the reburning coal powder nozzle, and the tempering gas is fully reacted with oxygen by using the principle of enhanced combustion. The tempering gas can react quickly with the oxygen in the carrier gas to form a tempering zone at the front end of the nozzle of the reburning burner 2. The excess oxygen in the recycled flue gas is consumed by the combustion reaction, that is, a stable tempering zone with strong reducing property and suitable temperature can be obtained by using a small amount of combustible gas, and then the fuel is tempered, and the gaseous reducing molecules ( CHi , CO, OH and H, etc.) generated instantly in the tempering zone and NOx undergo a homogeneous reduction reaction. It not only ensures the effect of reducing NOx emissions, but also reduces the proportion of reburning coal powder.
分离燃尽风喷口远离燃尽燃烧器4的一端与分离燃尽风管道连通,热空气A依次经分离燃尽风管道和分离燃尽风喷口进入燃尽区。One end of the separation overburnt air nozzle away from the overburnt burner 4 is connected to the separation overburnt air duct, and the hot air A enters the burnt-out zone through the separation overburnt air duct and the separation overburnt air nozzle in sequence.
实施例2Example 2
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,如图1所示,包括以下步骤,S1、将75%高挥发分煤燃料经一次风携带依次经一次风管道、一次风喷口和煤粉燃烧室一侧的主燃烧器进入主燃区,一次风率占35%。热空气依次经二次风管道、二次风喷口和主燃烧器进入主燃区,二次风率占65%。主燃区过量空气系数控制在0.65,主燃区的停留时间控制在1.2 s左右。 A combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning, as shown in FIG1, comprises the following steps: S1, 75% high-volatile coal fuel is carried by primary air and sequentially passes through the primary air duct, primary air nozzle and the main burner on one side of the coal powder combustion chamber into the main combustion zone, and the primary air rate accounts for 35%. Hot air sequentially enters the main combustion zone through the secondary air duct, secondary air nozzle and main burner, and the secondary air rate accounts for 65%. The excess air coefficient of the main combustion zone is controlled at 0.65, and the residence time of the main combustion zone is controlled at about 1.2 s.
S2、25%的中高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入主燃烧器上方的再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:16:4。同时,2%的调质气甲烷CH 4依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,中高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.6,再燃区停留时间控制在1.1 s。 S2, 25% of medium and high volatile coal fuel is carried by the recirculated flue gas through the reburning coal pulverized pipe into the reburning burner above the main burner. The composition of the recirculated flue gas is N 2 :CO 2 :O 2 =80:16:4. At the same time, 2% of the tempered gas methane CH 4 enters the reburning burner through the tempered gas pipe, the tempered gas nozzle and the recirculated flue gas nozzle in turn. The medium and high volatile coal fuel and the tempered gas are mixed in the reburning burner and then enter the reburning zone. The excess air coefficient of the reburning zone is 0.6, and the residence time in the reburning zone is controlled at 1.1 s.
S3、热空气依次经过分离燃尽风管道、分离燃尽风喷口和再燃燃烧器上方的燃尽燃烧器进入燃尽区,将燃烧产物燃尽。燃尽区的过量空气系数为1.4,停留时间控制在1.0 s,将残余炭燃尽。S3, hot air passes through the separation burnout air duct, the separation burnout air nozzle and the burnout burner above the reburning burner in turn to enter the burnout zone and burn out the combustion products. The excess air coefficient in the burnout zone is 1.4, and the residence time is controlled at 1.0 s to burn out the residual charcoal.
实施例3Example 3
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、将80%高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.75,主燃区的停留时间控制在1.0 s左右。 A combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning, comprising the following steps: S1, 80% high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 70%. The excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time of the main combustion zone is controlled at about 1.0 s.
S2、20%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:16:4。同时,3%的调质气甲烷CH 4依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.7,再燃区停留时间控制在1.0 s。 S2, 20% high volatile coal fuel is carried by the recirculating flue gas through the reburning coal pulverized pipe into the reburning burner, and the composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 16: 4. At the same time, 3% of the tempered gas methane CH4 enters the reburning burner through the tempered gas pipe, the tempered gas nozzle and the recirculating flue gas nozzle in turn. The high volatile coal fuel and the tempered gas are mixed in the reburning burner and enter the reburning zone. The excess air coefficient of the reburning zone is 0.7, and the residence time in the reburning zone is controlled at 1.0 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.3,停留时间控制在1.1 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s, and the residual charcoal is burned out.
实施例4Example 4
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、煤种为神华烟煤时,将85%燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占20%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占80%。主燃区过量空气系数控制在0.9,主燃区的停留时间控制在0.8 s左右。 A combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning, comprising the following steps: S1. When the coal type is Shenhua bituminous coal, 85% of the fuel is carried by the primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 20%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 80%. The excess air coefficient of the main combustion zone is controlled at 0.9, and the residence time of the main combustion zone is controlled at about 0.8 s.
S2、15%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:12:8。同时,4%的调质气CH 4依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.8,再燃区停留时间控制在0.8 s。 S2, 15% high volatile coal fuel is carried by the recirculating flue gas through the reburning coal pulverized pipe into the reburning burner, and the composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 12: 8. At the same time, 4% tempered gas CH4 enters the reburning burner through the tempered gas pipe, tempered gas nozzle and recirculating flue gas nozzle in turn. The high volatile coal fuel and tempered gas are mixed in the reburning burner and enter the reburning zone. The excess air coefficient of the reburning zone is 0.8, and the residence time in the reburning zone is controlled at 0.8 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.2,停留时间控制在1.2 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.2, and the residence time is controlled at 1.2 s to burn out the residual charcoal.
实施例5Example 5
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、将90%的高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占10%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占90%。主燃区过量空气系数控制在1.05,主燃区的停留时间控制在0.6 s左右。 A combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning, comprising the following steps: S1, 90% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 10%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 90%. The excess air coefficient of the main combustion zone is controlled at 1.05, and the residence time of the main combustion zone is controlled at about 0.6 s.
S2、15%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:10:10。同时,5%的调质气CH 4依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.9,再燃区停留时间控制在0.6 s。 S2, 15% high volatile coal fuel is carried by the recirculating flue gas through the reburning coal pulverized pipe and enters the reburning burner. The composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 10: 10. At the same time, 5% tempered gas CH4 enters the reburning burner through the tempered gas pipe, tempered gas nozzle and recirculating flue gas nozzle in turn. The high volatile coal fuel and tempered gas are mixed in the reburning burner and enter the reburning zone. The excess air coefficient of the reburning zone is 0.9, and the residence time in the reburning zone is controlled at 0.6 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.1,停留时间控制在1.3 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.1, and the residence time is controlled at 1.3 s to burn out the residual charcoal.
实施例6Example 6
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、将80%的高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.75,主燃区的停留时间控制在1.0 s左右。 A combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning, comprising the following steps: S1, 80% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 70%. The excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time of the main combustion zone is controlled at about 1.0 s.
S2、将20%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:14:6。同时,3%的煤制气依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.7,再燃区停留时间控制在1.0 s。 S2, 20% of high volatile coal fuel is carried by the recirculating flue gas through the reburning coal powder pipeline into the reburning burner, and the composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 14: 6. At the same time, 3% of coal gas enters the reburning burner through the tempering gas pipeline, tempering gas nozzle and recirculating flue gas nozzle in sequence, and the high volatile coal fuel and tempering gas are mixed in the reburning burner and enter the reburning zone. The excess air coefficient of the reburning zone is 0.7, and the residence time in the reburning zone is controlled at 1.0 s.
煤制气组成为CH 4=10%,CO=60%,H 2=30%。 The composition of coal-to-gas is CH 4 =10%, CO=60%, H 2 =30%.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.3,停留时间控制在1.1 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s, and the residual charcoal is burned out.
实施例7Example 7
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、将80%的高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.75,主燃区的停留时间控制在1.0 s左右。 A combustion method of a device for reducing NOx by reburning coal powder with active gas conditioning, comprising the following steps: S1, 80% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 70%. The excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time of the main combustion zone is controlled at about 1.0 s.
S2、将20%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:14:6。同时,3%的氢气H 2依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.7,再燃区停留时间控制在1.0 s。 S2, 20% of high volatile coal fuel is carried by the recirculating flue gas through the reburning coal powder pipeline into the reburning burner, and the composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 14: 6. At the same time, 3% of hydrogen H2 enters the reburning burner through the tempering gas pipeline, the tempering gas nozzle and the recirculating flue gas nozzle in sequence, and the high volatile coal fuel and the tempering gas are mixed in the reburning burner and enter the reburning zone. The excess air coefficient of the reburning zone is 0.7, and the residence time in the reburning zone is controlled at 1.0 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.3,停留时间控制在1.1 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s, and the residual charcoal is burned out.
实施例8Example 8
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、将90%的高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.8,主燃区的停留时间控制在1.0 s左右。 A combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning, comprising the following steps: S1, 90% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, with the primary air rate of 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, with the secondary air rate accounting for 70%. The excess air coefficient of the main combustion zone is controlled at 0.8, and the residence time of the main combustion zone is controlled at about 1.0 s.
S2、15%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:10:10。同时,5%的调质气CH 4依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.85,再燃区停留时间控制在0.8 s。 S2, 15% high volatile coal fuel is carried by the recirculating flue gas through the reburning coal pulverized pipe and enters the reburning burner. The composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 10: 10. At the same time, 5% tempered gas CH4 enters the reburning burner through the tempered gas pipe, tempered gas nozzle and recirculating flue gas nozzle in turn. The high volatile coal fuel and tempered gas are mixed in the reburning burner and enter the reburning zone. The excess air coefficient of the reburning zone is 0.85, and the residence time in the reburning zone is controlled at 0.8 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.15,停留时间控制在1.0 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separation burnout air duct and the separation burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.15, and the residence time is controlled at 1.0 s, and the residual charcoal is burned out.
实施例9Example 9
一种利用活性气体调质煤粉再燃还原NO x的装置的燃烧方法,包括以下步骤,S1、将80%高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.75,主燃区的停留时间控制在1.0 s左右。 A combustion method of a device for reducing NO x by reburning coal powder with active gas conditioning, comprising the following steps: S1, 80% high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through the primary air duct and the primary air nozzle in sequence, and the primary air rate accounts for 30%. Hot air enters the main combustion zone through the secondary air duct and the secondary air nozzle in sequence, and the secondary air rate accounts for 70%. The excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time of the main combustion zone is controlled at about 1.0 s.
S2、20%的高挥发分煤燃料由再循环烟气携带经再燃煤粉管道进入再燃燃烧器,再循环烟气组成为N 2:CO 2:O 2=80:16:4。同时,3%的调质气一氧化碳CO依次经调质气管道、调质气喷口和再循环烟气喷口进入再燃燃烧器,高挥发分煤燃料和调质气在再燃燃烧器内混合后进入再燃区。再燃区的过量空气系数为0.7,再燃区停留时间控制在1.0 s。 S2, 20% of high volatile coal fuel is carried by the recirculating flue gas through the reburning coal pulverized pipe into the reburning burner, and the composition of the recirculating flue gas is N2 : CO2 : O2 = 80: 16: 4. At the same time, 3% of the tempered gas carbon monoxide CO enters the reburning burner through the tempered gas pipe, the tempered gas nozzle and the recirculating flue gas nozzle in turn. The high volatile coal fuel and the tempered gas are mixed in the reburning burner and then enter the reburning zone. The excess air coefficient of the reburning zone is 0.7, and the residence time in the reburning zone is controlled at 1.0 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.3,停留时间控制在1.1 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separate burnout air duct and the separate burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s to burn out the residual charcoal.
对比例1Comparative Example 1
S1、将80%的高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.75,主燃区的停留时间控制在1.0 s左右。S1. 80% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through primary air duct and primary air nozzle in turn, with the primary air rate accounting for 30%. Hot air enters the main combustion zone through secondary air duct and secondary air nozzle in turn, with the secondary air rate accounting for 70%. The excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time in the main combustion zone is controlled at about 1.0 s.
S2、将20%的高挥发分煤燃料由循环烟气携带经再燃煤粉管道进入再燃燃烧器后进入再燃区,循环烟气组成为N 2:CO 2:O 2=80:14:6。再燃区的过量空气系数为0.7,再燃区停留时间控制在1.0 s。 S2, 20% of high volatile coal fuel is carried by the circulating flue gas through the reburning coal powder pipeline into the reburning burner and then into the reburning zone. The circulating flue gas composition is N 2 : CO 2 : O 2 = 80:14:6. The excess air coefficient of the reburning zone is 0.7, and the residence time of the reburning zone is controlled at 1.0 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.3,停留时间控制在1.1 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separate burnout air duct and the separate burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s to burn out the residual charcoal.
对比例2Comparative Example 2
S1、将80%的高挥发分煤燃料经一次风携带依次经一次风管道和一次风喷口喷入主燃区,一次风率占30%。热空气依次经二次风管道和二次风喷口进入主燃区,二次风率占70%。主燃区过量空气系数控制在0.75,主燃区的停留时间控制在1.0 s左右。S1. 80% of high-volatile coal fuel is carried by primary air and sprayed into the main combustion zone through primary air duct and primary air nozzle in turn, with the primary air rate accounting for 30%. Hot air enters the main combustion zone through secondary air duct and secondary air nozzle in turn, with the secondary air rate accounting for 70%. The excess air coefficient of the main combustion zone is controlled at 0.75, and the residence time in the main combustion zone is controlled at about 1.0 s.
S2、将20%的高挥发分煤燃料由热空气携带经再燃煤粉管道进入再燃燃烧器后进入再燃区,再燃区的过量空气系数为0.7,再燃区停留时间控制在1.0 s。S2. 20% of high volatile coal fuel is carried by hot air through the reburning coal powder pipeline into the reburning burner and then into the reburning zone. The excess air coefficient of the reburning zone is 0.7, and the residence time in the reburning zone is controlled at 1.0 s.
S3、热空气依次经过分离燃尽风管道和分离燃尽风喷口进入燃尽燃烧器,将燃烧产物燃尽。燃尽区的过量空气系数为1.3,停留时间控制在1.1 s,将残余炭燃尽。S3, hot air enters the burnout burner through the separate burnout air duct and the separate burnout air nozzle in turn, and burns out the combustion products. The excess air coefficient in the burnout zone is 1.3, and the residence time is controlled at 1.1 s to burn out the residual charcoal.
测试例1Test Example 1
a、采用微流化床反应分析仪(MFBRA)测试NO还原能力a. Test NO reduction capacity using microfluidized bed reaction analyzer (MFBRA)
MFBRA系统快速加热样品并用质谱仪监测燃烧后的气相产物,从而获得煤焦的实际转化过程。测试温度为1073 K,测试的气氛是模拟煤粉的再燃烧区气氛(4% O 2、20% CO 2、500 ppm NO,其余为 Ar),每个实验使用3±0.01 mg的样品。 The MFBRA system rapidly heats the sample and monitors the gas phase products after combustion with a mass spectrometer to obtain the actual conversion process of coal char. The test temperature is 1073 K, and the test atmosphere is a simulated coal reburning zone atmosphere (4% O 2 , 20% CO 2 , 500 ppm NO, and the rest is Ar). Each experiment uses 3±0.01 mg of sample.
在数据处理过程中,为了方便比较实施例3(甲烷)、实施例6(煤制气)、实施例7(氢气)、实施例9(一氧化碳)和对比例1(循环烟气)的NO还原能力,将所有NO还原能力数据归一化为1 mg,通过前期实验以证明所有样品在10 s内已完成反应。在微量样品情况下,假设NO还原量与反应器中的被测样品质量成正比。瞬时NO浓度对反应时间进行积分,NO浓度为500 ppm的线下面积的绝对值为A 1。NO浓度为500 ppm的线上面积的绝对值为A 2。A 1与A 2的差值代表该焦炭还原NO的能力。 During the data processing, in order to facilitate the comparison of the NO reduction capabilities of Example 3 (methane), Example 6 (coal gasification), Example 7 (hydrogen), Example 9 (carbon monoxide) and Comparative Example 1 (circulating flue gas), all NO reduction capability data were normalized to 1 mg, and preliminary experiments were performed to prove that all samples had completed the reaction within 10 s. In the case of trace samples, it is assumed that the NO reduction amount is proportional to the mass of the sample being tested in the reactor. The instantaneous NO concentration is integrated over the reaction time, and the absolute value of the area below the line with a NO concentration of 500 ppm is A 1. The absolute value of the area below the line with a NO concentration of 500 ppm is A 2. The difference between A 1 and A 2 represents the ability of the coke to reduce NO.
如图2所示,图2中的(a)为实施例3、实施例6、实施例7、实施例9和对比例1还原NO时,NO浓度变化趋势;图2中的(b)为实施例3、实施例6、实施例7、实施例9和对比例1的NO还原能力对比图。由图2可知,与对比例1中单独循环烟气输送煤粉相比,经实施例3中CH 4活化后焦炭还原NO的能力增强了近75%,实施例9中经CO活化后焦炭还原NO的能力增强了近5%,实施例7中经H 2活化后焦炭还原NO的能力增强了近19%。 As shown in FIG2 , (a) in FIG2 is the trend of NO concentration change when reducing NO in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1; (b) in FIG2 is a comparison chart of NO reduction capabilities of Example 3, Example 6, Example 7, Example 9 and Comparative Example 1. As shown in FIG2 , compared with the case of conveying pulverized coal by circulating flue gas alone in Comparative Example 1, the ability of coke to reduce NO after CH 4 activation in Example 3 is enhanced by nearly 75%, the ability of coke to reduce NO after CO activation in Example 9 is enhanced by nearly 5%, and the ability of coke to reduce NO after H 2 activation in Example 7 is enhanced by nearly 19%.
b、比表面积测试b. Specific surface area test
如图3所示,图3中的(a)为实施例3、实施例6、实施例7、实施例9和对比例1中活化煤焦比表面积对比图,图3中的(b)为实施例3、实施例6、实施例7、实施例9和对比例1中不同活化煤焦孔体积的对比图。实施例3(甲烷)、实施例6(煤制气)、实施例7(氢气)、实施例9(一氧化碳)和对比例1(循环烟气)中,与对比例1单独循环烟气输送煤粉相比,实施例3经CH 4活化后焦炭的比表面积提高了近54.2%,实施例9经CO活化后焦炭的比表面积提高了近3%,实施例7经H 2活化后焦炭的比表面积提高了近12.3%。可知,本发明的燃烧方法利用调质气与氧气燃烧瞬间释放的热量促进了挥发物的释放,进而丰富了煤焦的孔道结构。 As shown in FIG3 , (a) in FIG3 is a comparison diagram of the specific surface areas of activated coal coke in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1, and (b) in FIG3 is a comparison diagram of the pore volumes of different activated coal cokes in Example 3, Example 6, Example 7, Example 9 and Comparative Example 1. In Example 3 (methane), Example 6 (coal gasification), Example 7 (hydrogen), Example 9 (carbon monoxide) and Comparative Example 1 (circulating flue gas), compared with the pulverized coal transported by circulating flue gas alone in Comparative Example 1, the specific surface area of the coke in Example 3 after CH 4 activation increased by nearly 54.2%, the specific surface area of the coke in Example 9 after CO activation increased by nearly 3%, and the specific surface area of the coke in Example 7 after H 2 activation increased by nearly 12.3%. It can be seen that the combustion method of the present invention utilizes the heat released instantly by the combustion of the quenching gas and oxygen to promote the release of volatiles, thereby enriching the pore structure of the coal coke.
c、NO x 的脱除效率 c. NOx removal efficiency
如图4所示,实施例8与对比例2相比,NO x 的脱除效率提高了36.9%,实施例8与对比例1相比,NO x 的脱除效率提高了22.2%(烟气中折算含氧量为6%的水平)。 As shown in FIG4 , compared with Comparative Example 2, the NOx removal efficiency of Example 8 is increased by 36.9%, and compared with Comparative Example 1, the NOx removal efficiency of Example 8 is increased by 22.2% (at a level where the converted oxygen content in the flue gas is 6%).
因此,本发明采用上述结构的一种利用活性气体调质煤粉再燃还原NO x的装置及方法,使用调质气对固体燃料进行调质,既保证降低NO x排放的效果,又缓解使用高比例再燃煤粉导致的燃尽变差等问题。 Therefore, the present invention adopts the above-mentioned structure to use active gas to temper coal powder and reburn to reduce NOx . The tempering gas is used to temper the solid fuel, which not only ensures the effect of reducing NOx emissions, but also alleviates problems such as poor burnout caused by using a high proportion of reburned coal powder.
最后应说明的是:以上实施例仅用以说明本发明的技术方案而非对其进行限制,尽管参照较佳实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本发明的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.
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| US20060257800A1 (en) * | 2005-05-11 | 2006-11-16 | Hamid Sarv | Oxy-fuel reburn: a method for NOx reduction by fuel reburning with oxygen |
| CN101021316A (en) * | 2007-03-14 | 2007-08-22 | 哈尔滨工业大学 | Method and device of denitration utilizing biomass direct burning and re-burning as well as smoke gas recirculating technology |
| CN101290117A (en) * | 2008-05-26 | 2008-10-22 | 上海电力学院 | Reburning burner and method of application |
| CN105889904A (en) * | 2014-11-02 | 2016-08-24 | 重庆奥格美气体有限公司 | Method for reducing nitrogen oxides of pulverized coal boiler mixed combustion gas fuel |
| CN105910097A (en) * | 2016-06-06 | 2016-08-31 | 西安交通大学 | System and method for achieving fuel reburning denitration through whirlwind cylinder grading of power station boiler |
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| CN117781265B (en) | 2025-06-24 |
| CN117781265A (en) | 2024-03-29 |
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