WO2025135703A1 - Shredded battery material and battery disposal method - Google Patents
Shredded battery material and battery disposal method Download PDFInfo
- Publication number
- WO2025135703A1 WO2025135703A1 PCT/KR2024/020426 KR2024020426W WO2025135703A1 WO 2025135703 A1 WO2025135703 A1 WO 2025135703A1 KR 2024020426 W KR2024020426 W KR 2024020426W WO 2025135703 A1 WO2025135703 A1 WO 2025135703A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- battery
- shreds
- shredded
- result
- rgb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/15—Electronic waste
- B09B2101/16—Batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- waste batteries As for waste batteries, it relates to battery shreds extracted from waste battery recycling and a method for processing batteries.
- lithium secondary batteries which are the main raw materials of said waste batteries, organic solvents, explosive substances, and heavy metals such as Ni, Co, Mn, and Fe are contained, but in the case of Ni, Co, Mn, and Li, they have high scarcity value as valuable metals, and the recovery and recycling process after the lithium secondary batteries are discarded is emerging as an important research field.
- a lithium secondary battery mainly consists of copper and aluminum used as a current collector, Li, Ni, Co, Mn-containing oxides constituting a cathode material, and graphite utilized as an anode material, and includes a separator separating the cathode material and the anode material, and an electrolyte injected into the separator.
- the solvent used as the solvent and salt constituting the electrolyte is mainly a mixture of carbonate organic substances such as ethylene carbonate and propylene carbonate, and for example, LiPF 6 is used.
- waste battery recycling process that crushes the waste batteries to produce intermediate materials such as waste battery shreds or black powder, and then recovers valuable metals through a post-process.
- the waste battery in the waste battery recycling process, the waste battery generally has a voltage in the range of 3.0 to 3.2 V in a fully discharged state per cell, and a voltage close to 4 V in a fully charged state, although this voltage varies depending on the number of times the battery has been used or its condition. Therefore, in modules or packs in which tens to hundreds of cells are connected, the residual voltage has considerably large energy, and thus, when the waste battery is physically disassembled by applying an external shock, safety related to explosion or electric shock of the battery becomes an issue.
- the battery requires pretreatment to minimize chemical energy reactions before battery shredding, such as by salt water discharge, electric discharge, or freezing.
- the technical problem to be solved by the present invention is to provide battery scrap that contains a minimum amount of copper impurities, thereby reducing the content of impurities when input into a post-process and increasing the recovery rate of valuable metals.
- Another technical problem to be solved by the present invention is to provide a battery processing method for selecting battery waste that contains excessive impurities such as copper from battery waste recovered from pretreatment in a post-process, thereby reducing the content of impurities when inputting it into a post-process and increasing the recovery rate of valuable metals.
- the at least one unit battery shredder is disposed in a dispersed manner, the battery shredder may have an R value of 190 to 260 in RGB of the captured two-dimensional image. In one embodiment, the at least one unit battery shredder may have a G value of 120 to 230 in RGB of the captured two-dimensional image.
- the captured two-dimensional image may have a B value of 90 to 190 in RGB. In one embodiment, the captured two-dimensional image may have a standard deviation of an R value of 22 to 30 in RGB. In one embodiment, the area fraction of the copper may be 5.0 to 10.0% of the total area based on the captured two-dimensional image.
- the unit battery shredder may include a separator having a positive electrode or a negative electrode laminated on at least one surface. In one embodiment, the unit battery shredder may include a current collector layer having copper (Cu) disposed within the negative electrode.
- Cu copper
- a battery processing method may include a step of preprocessing a battery, a step of shredding the preprocessed battery, a step of photographing an image of a shredded result, a step of extracting a color of the shredded result from the photographed image, and a step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color.
- the step of preprocessing the battery may include a step of preparing the battery and a step of forcibly discharging the battery.
- the step of dispersing the shredded result may be included.
- the step of extracting a color of the shredded result from the taken image may include the step of extracting RGB values.
- the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color can classify and remove over-discharged battery shreds having an R value of 175 to 185 in RGB of a captured two-dimensional image of the shredded result. In one embodiment, the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color can classify and remove over-discharged battery shreds having a G value of 125 to 140 in RGB of a captured two-dimensional image of the shredded result.
- the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color may classify and remove over-discharged battery shreds having a B value of 100 to 120 in RGB of a captured two-dimensional image of the shredded result. In one embodiment, the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color may classify and remove over-discharged battery shreds having an area fraction of copper of 2.0 to 4.5% of the total area based on the captured two-dimensional image of the shredded result.
- the method may include a step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color, followed by a step of crushing the sorted battery shreds from which the over-discharged battery shreds have been removed from the shredded result.
- the battery shredder has an average R value of 190 to 260 in RGB of the surface of the battery shredder, thereby minimizing contamination by copper, thereby preventing the problem of the content of impurities such as copper increasing and lowering the recovery rate of valuable metals when applied to a post-process.
- a battery processing method includes a method of sorting battery scrap having an average R value of 190 to 260 in RGB from battery scrap, thereby preventing the problem of a high content of impurities such as copper and a low recovery rate of valuable metals when applied to a post-process.
- FIGS. 1A to 1C illustrate photographs of battery shreds according to one embodiment of the present invention.
- FIGS. 2A to 2C show photographs of battery fragments according to comparative examples of the present invention.
- first, second, and third, etc. are used to describe, but are not limited to, various parts, components, regions, layers, and/or sections. These terms are only used to distinguish one part, component, region, layer, or section from another part, component, region, layer, or section. Thus, a first part, component, region, layer, or section described below may be referred to as a second part, component, region, layer, or section without departing from the scope of the present invention.
- the battery shredder may be at least one unit battery shredder dispersed and arranged.
- the unit battery shredder is for recovering valuable metals from waste batteries and has a layered structure including a separator with a positive electrode or a negative electrode laminated on at least one surface.
- the layered structure may include a configuration in which an anode or a cathode is included on one surface or both surfaces of the separator based on the separator. More specifically, the number of layers of the layered structure may correspond to the number of separators.
- the above layered structure includes, for example, one of anode-separator-cathode, anode-separator, separator-anode, separator-cathode, and cathode-separator, and for example, anode-separator-cathode-separator-anode-separator-cathode may have a three-layered layered structure.
- the unit battery shredder may have a predetermined thickness in the thickness direction since at least one or more layers are laminated.
- the unit battery shred may include a current collector layer in which copper (Cu) is disposed within the negative electrode.
- the negative electrode may include a current collector, and specifically, the current collector may include a copper (Cu) foil, and the unit battery shred may include a current collector layer including copper.
- the unit battery shredder may satisfy the following condition 1.
- the above layered structure may be a laminated structure having 1 or more layers and 7 or fewer layers.
- the above unit battery shredder may have a layered structure having a laminated structure of 1 to 7 layers.
- the layered structure may have a layered structure of 1 to 5 layers.
- the above layered structure can minimize the temperature rise of the shredded material and take an appropriate heating time by being laminated within the above range. If the above layered structure is laminated thicker than the upper limit of the above range, the temperature rise excessively increases and the heating time also increases, which causes a problem of causing a fire by combustion.
- the unit battery shredder may satisfy the following condition 2.
- the size of the above unit battery shreds may be 100 mm or less based on the longest axis among the width, length, and height directions.
- the unit battery shreds may have a size of 100 mm or less based on the longitudinal axis. Specifically, the size of the unit battery shreds may be 50 mm or less. If the size of the unit battery shreds is excessively large, there is a problem that the temperature of the battery shreds themselves may rise to 100° C. or more, which may lead to a high possibility of a fire occurring.
- the battery shreds may have an R value of 190 to 260 in RGB of a captured two-dimensional image.
- the RGB value of the two-dimensional image refers to a value measured by shining external light on the shreds in a visible light region having a wavelength of 400 to 700 nm and capturing the reflected light of the light projected on the shreds with a video camera.
- the RGB value is obtained by measuring a two-dimensional image based on an area of 260 mm ⁇ 300 mm for the battery shreds in which unit battery shreds are dispersed and arranged, measuring the RGB value from the two-dimensional image, and then extracting the R value.
- the R value may be 191 to 255. Since the R value satisfies the above-mentioned range, it can be utilized to manufacture a black powder with minimized copper impurities.
- the battery shreds may have a G value of 120 to 230 in RGB of a captured two-dimensional image.
- the RGB value is obtained by measuring a two-dimensional image captured for the battery shreds in which unit battery shreds are dispersed and arranged, measuring RGB values from the two-dimensional image, and then extracting the G value.
- the G value may be 128 to 228. Since the G value satisfies the above-described range, it can be utilized to manufacture a black powder with minimized copper impurities.
- the battery shreds may have a B value of 90 to 190 in RGB of a captured two-dimensional image.
- the RGB value is obtained by measuring a two-dimensional image captured for the battery shreds in which the unit battery shreds are dispersed and arranged, measuring the RGB value from the two-dimensional image, and then extracting the B value.
- the B value may be 97 to 185. Since the B value satisfies the above-mentioned range, it can be utilized to manufacture a black powder with minimized copper impurities.
- the RGB of the two-dimensional image measured based on the area of 260 mm ⁇ 300 mm may have a standard deviation of R values of 22 to 30.
- the standard deviation refers to a value calculated by randomly sampling several sections of colors of Cu, which is a desired detection target, from the dispersed fragments from the RGB values obtained from the two-dimensional image, confirming the RGB values, and calculating the distribution range of the Cu color.
- the standard deviation of the R value may have a standard deviation of R values of 23 to 25.
- the RGB of the captured two-dimensional image may have a standard deviation of G values of 30 to 40.
- the standard deviation of the G values may have a value of 33 to 36.
- the RGB of the captured two-dimensional image may have a standard deviation of B values of 25 to 35.
- the standard deviation of the B values may have a value of 27 to 30.
- battery shreds having RGB values satisfying the aforementioned range are battery shreds that have undergone preprocessing in the normal discharge range, and by selecting normally discharged battery shreds rather than over-discharged battery shreds and performing a subsequent process, black powder with minimized impurities such as copper can be manufactured.
- the area fraction of the copper is outside the upper limit of the above-mentioned range, there may be a problem that the level of impurities in the post-process increases beyond the optimized dry crushing conditions. If the area fraction of the copper is outside the lower limit of the above-mentioned range, there may be a problem that the probability of impurity generation increases because the electric discharge is outside the existing range conditions.
- a battery processing method includes the steps of preprocessing a battery, the step of shredding the preprocessed battery, the step of photographing an image of a shredded result, the step of extracting a color of the shredded result from the photographed image, the step of classifying and removing over-discharged battery shreds from the extracted shredded result, and the step of crushing the selected battery shreds from which the over-discharged battery shreds have been removed from the shredded result.
- the step of preprocessing the battery may include a step of preparing the battery and a step of forcibly discharging the battery.
- the battery may be, for example, a lithium secondary battery separated from a car, a secondary battery separated from an electronic device such as a mobile phone, a camera, or a laptop, and specifically, a lithium secondary battery.
- the step of forcibly discharging the battery is a step of lowering the voltage within the battery, and may be a step of controlling the voltage slightly remaining within the battery to be lowered to close to 0 V. Specifically, by performing the step of forcibly discharging, even if a short circuit occurs in which the positive and negative electrodes within the battery are in direct contact, a battery reaction does not occur, so the battery temperature does not increase, and thus gas generation and combustion of the electrolyte do not occur.
- the step of crushing the preprocessed battery may be a step of crushing the battery by applying an external force to the battery that has gone through the discharge process.
- the step of crushing the battery may mean a process of applying an impact or pressure to the battery so that a part of the battery falls off.
- the step of shredding the battery may mean any of a process of crushing the battery, a process of cutting the battery, a process of compressing the battery, and combinations thereof.
- the step of shredding may include any process that can destroy the battery to obtain small-sized shreds.
- the step of crushing the battery may include any process of destroying the battery by compressing the battery or applying an external force, such as a shear force or a tensile force.
- the step of crushing the battery may be performed, for example, using a crusher.
- the step of crushing the battery may be performed at least once. Specifically, the step of crushing may be performed at least once, either continuously or discontinuously.
- the step of crushing the battery comprises supplying conditions including an inert gas, carbon dioxide, nitrogen, water, or a combination thereof. Or, it can be performed under vacuum atmosphere conditions of 100 torr or less. By performing the crushing in the above atmosphere, the explosion of the battery can be prevented, and the vaporization of the electrolyte can be suppressed, so that flammable gases such as ethylene, propylene, or hydrogen cannot be generated.
- the step of taking an image of the shredded result may be a step of measuring a two-dimensional image based on an area of 260 mm ⁇ 300 mm for the battery shreds in which the unit battery shreds are dispersed and arranged.
- the step of extracting the color of the shredded result from the photographed image may be a step of extracting RGB values from the image.
- the step of extracting the color of the shredded result may be such that each of the total pixels included in the area of the designated region of interest from the image has an RGB value, and a pixel included in the RGB reference value range derived above is set as ‘1’, and a pixel out of the range is set as ‘0’ (or vice versa), so that a desired region can be extracted from the photographed image.
- a step of dispersing the shredded result may be included between the step of shredding the preprocessed battery and the step of taking an image of the shredded result.
- the step of dispersing the shredded result may specifically be a step of dispersing the battery shreds so that they are evenly distributed by vacuum or external force.
- the step of classifying and removing the over-discharged battery shreds from the shredded result based on the extracted color may be a step of selecting and removing the over-discharged battery shreds based on the extracted color.
- the characteristics of the over-discharged battery shreds are as follows.
- the over-discharged battery shreds can have an R value of 175 to 185 in RGB of a captured two-dimensional image, for example, 260 mm x 300 mm. In one embodiment, the over-discharged battery shreds can have a G value of 125 to 140 in RGB of a captured two-dimensional image, for example, 260 mm x 300 mm. In one embodiment, the over-discharged battery shreds can have a B value of 100 to 120 in RGB of the captured two-dimensional image.
- the RGB value of the above two-dimensional image refers to a value measured in the visible light range using lighting and camera optical equipment. Specifically, the RGB value is obtained by measuring a two-dimensional image captured for battery shreds in which unit battery shreds are dispersed and arranged, measuring the RGB value of each pixel from the two-dimensional image, and then extracting the R value, G value, and B value.
- the over-discharged battery shreds continue to discharge even after all lithium has been removed from the graphite in the negative electrode, and as a result, the copper foil, which is the negative electrode current collector, may be oxidized, causing copper ions to escape into the electrolyte. Thereafter, the copper ions penetrate the separator and are deposited on the surface of the positive electrode material, which causes a problem. Accordingly, when the over-discharged battery shreds are input to a post-process, there is a problem that the copper impurity content increases, lowering the recovery rate of the valuable metal recovery alloy in the post-process.
- the step of extracting the color of the shredded result from the photographed image may include the step of extracting the area fraction of copper.
- the step of extracting the color of the shredded result may include checking the RGB values of pixels of the region of interest of the photographed image corresponding to the color of copper from the photographed image, converting values included in a desired reference detection range into '1' and those outside the desired reference detection range into '0' through binarization, and checking the area fraction of the color corresponding to copper.
- the area fraction of copper may be from 2.0 to 4.5% based on the captured two-dimensional image of the over-discharged battery shreds. Specifically, the area fraction may be from 2.00 to 4.15%. As described above, it can be confirmed that the over-discharged battery shreds have a lower copper area fraction than the battery shreds that underwent normal discharge, as copper ions penetrate the separator and are deposited on the surface of the cathode material.
- black powder with a low content of impurities can be manufactured in a post-process.
- the step of crushing the sorted battery shreds from which the over-discharged battery shreds have been removed from the shredded result may be included.
- the crushing step may be a step of making the shreds into a fine powder.
- the crushing step may be a step of processing the shreds into a size of several hundred ⁇ m.
- a 2,750 g NCM battery was prepared using waste batteries, and the waste battery was subjected to an electric discharge treatment to lower the voltage of the waste battery.
- the conditions for the electric discharge were performed under the conditions of SOC 30 to 60% or less.
- waste batteries were shredded under frozen conditions using shredder equipment so that the longest length or width of the waste batteries was less than 100 mm.
- a dispersion treatment step was performed to apply vibration so that the shredded waste battery shreds fall to the bottom of the shredder and are widely spread.
- the dispersion treatment step was performed under conditions where the target shreds can be set up in a designated area using a vibrating device. For example, if the shreds are put into a designated case, it means that the upper part of the shreds can be photographed under the same conditions.
- the region of interest (ROI) of the image captured by using an optical device using lighting and a camera, specifically, a Basler ace acA2500 color camera and a flat dome light, of the above-mentioned dispersed waste battery shreds was measured. More specifically, for the dispersed waste battery shreds, the RGB values of each pixel value of the 260 mm x 300 mm region of interest were identified, and a video image was captured so that the RGB range for the designated preprocessing conditions could be identified and the area could be calculated. However, it is not limited to the corresponding region. Whether or not to transmit to the post-process was determined based on the ratio of the area of copper extracted compared to the total area.
- FIGS. 1A to 1C illustrate photographs of battery shreds according to one embodiment of the present invention.
- FIG. 1A is a photograph of battery shreds according to one embodiment of the present invention
- FIG. 1B is an enlarged photograph of battery shreds according to one embodiment of the present invention
- FIG. 1C is an image in which the color of copper is extracted from FIG. 1A.
- the conditions of electric discharge were the same as in the example, except that overdischarge was performed so that the reverse voltage was applied from 0 V to -0 V or less.
- FIGS. 2A to 2C show photographs of battery fragments according to comparative examples of the present invention.
- FIG. 2a is a photograph of battery shreds according to a comparative example of the present invention
- FIG. 2b is an enlarged photograph of battery shreds according to an embodiment of the present invention
- FIG. 2c is an image of the color of copper from FIG. 2a.
- Table 1 below shows an RGB color table of battery shreds when a battery that has undergone electric discharge is shredded according to examples and comparative examples.
- the above RGB color table was used to randomly select 10 points for each location of the battery shreds and check the result values.
- Table 2 shows the ratio of the area occupied by the color corresponding to copper when the battery that performed the electric discharge was shredded according to the examples and comparative examples, and the color corresponding to copper was extracted from the battery shreds.
- the color corresponding to copper was obtained by taking an RGB image of the shreds within a measurable focal length of an optical device using lighting and a camera, and calculating the fraction by measuring the number of pixels included in the detection range relative to the total area in a range of 260 mm ⁇ 300 mm, which is the region of interest.
- Table 3 below shows the recovery rate of valuable metals and the ratio of impurities when black powder was obtained by crushing examples and comparative examples.
- the recovery rate of the above valuable metals and the ratio of impurities were made into a black mass and the ratio of the analyzed elements was measured using an (ICP analysis) device.
- a step of selecting the comparative example fragments that underwent over-discharge from the manufactured battery fragments was performed so that they would not enter the post-process.
- a step of removing the comparative example fragments that underwent over-discharge was performed by detecting the corresponding pixels under the discharge condition in the RGB color range and calculating the ratio of the detection area to the total area.
- a step was performed to remove the fragments of the comparative example that had undergone overdischarge and to crush them to have particle sizes of several hundred ⁇ m using the crushing equipment of the example.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Analytical Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Electrochemistry (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Processing Of Solid Wastes (AREA)
- Secondary Cells (AREA)
Abstract
Description
폐전지에 관한 것으로서, 폐전지 재활용으로부터 추출된 배터리 파쇄물 및 배터리 처리 방법에 관한 것이다.As for waste batteries, it relates to battery shreds extracted from waste battery recycling and a method for processing batteries.
전세계적으로 전기차에 대한 수요가 활발해짐에 따라, 상기 전기차로부터 발생하는 폐배터리 처리 문제가 사회적 문제로 대두되고 있다. 상기 폐배터리의 주된 원료가 되는 리튬 이차전지의 경우, 유기용제, 폭발성 물질, 및 Ni, Co, Mn, 및 Fe와 같은 중금속 물질들이 함유되어 있으나, Ni, Co, Mn, 및 Li의 경우 유가 금속으로서의 희소가치가 크고, 리튬 이차전지가 폐기된 이후의 회수 및 재활용 공정이 중요한 연구 분야로 부상하고 있다.As the demand for electric vehicles increases worldwide, the problem of disposal of waste batteries generated from said electric vehicles is emerging as a social issue. In the case of lithium secondary batteries, which are the main raw materials of said waste batteries, organic solvents, explosive substances, and heavy metals such as Ni, Co, Mn, and Fe are contained, but in the case of Ni, Co, Mn, and Li, they have high scarcity value as valuable metals, and the recovery and recycling process after the lithium secondary batteries are discarded is emerging as an important research field.
구체적으로, 리튬 이차전지는 집전체로 사용되는 구리와 알루미늄, 양극재를 구성하는 Li, Ni, Co, Mn 함유 산화물, 및 음극재로 활용되는 흑연(Graphite)을 주요 구성으로 하고, 상기 양극재와 상기 음극재를 분리하는 분리판과 상기 분리판에 주입되는 전해액을 포함한다. 상기 전해액을 구성하는 용매(Solvent)와 염(Salt)으로 사용되는 용매는 주로 에틸렌 카보네이트(Ethylene Carbonate), 프로필렌 카보네이트(Propylene Carbonate)와 같은 카보네이트 유기물을 혼합하여 사용하며, 예를 들어 LiPF6를 사용하고 있다.Specifically, a lithium secondary battery mainly consists of copper and aluminum used as a current collector, Li, Ni, Co, Mn-containing oxides constituting a cathode material, and graphite utilized as an anode material, and includes a separator separating the cathode material and the anode material, and an electrolyte injected into the separator. The solvent used as the solvent and salt constituting the electrolyte is mainly a mixture of carbonate organic substances such as ethylene carbonate and propylene carbonate, and for example, LiPF 6 is used.
상기 폐배터리를 활용하기 위해, 상기 폐배터리를 분쇄하여 폐배터리 파쇄물 또는 블랙파우더와 같은 중간 물질을 생성한 후, 후공정을 거쳐 유가 금속을 회수하는 폐배터리 재활용 공정에 대한 개발이 활발하게 진행되고 있다.In order to utilize the above-mentioned waste batteries, development is actively underway on a waste battery recycling process that crushes the waste batteries to produce intermediate materials such as waste battery shreds or black powder, and then recovers valuable metals through a post-process.
그러나, 상기 폐배터리 재활용 공정에서, 상기 폐배터리는 배터리 사용 횟수나 상태에 따라 차이 있지만, 일반적으로 셀단위 완전 방전상태에서 3.0 내지 3.2 V 범위의 전압을 가지며, 완전충전 상태에서 4 V에 가까운 전압을 가지고 있어서, 수십개부터 수백개의 셀이 연결된 모듈이나 팩은 이러한 잔류 전압이 상당히 큰 에너지를 가지고 있으므로 폐배터리에 외부 충격을 가하여 물리적으로 분해할 때 배터리의 폭발이나 전기 감전과 관련된 안전성이 문제가 된다.However, in the waste battery recycling process, the waste battery generally has a voltage in the range of 3.0 to 3.2 V in a fully discharged state per cell, and a voltage close to 4 V in a fully charged state, although this voltage varies depending on the number of times the battery has been used or its condition. Therefore, in modules or packs in which tens to hundreds of cells are connected, the residual voltage has considerably large energy, and thus, when the waste battery is physically disassembled by applying an external shock, safety related to explosion or electric shock of the battery becomes an issue.
이를 방지하기 위해, 상기 배터리를 염수 방전, 전기 방전, 또는 냉동 처리하여 배터리 파쇄 전, 화학 에너지 반응을 최소화시키기 위한 전처리를 필요로 한다.To prevent this, the battery requires pretreatment to minimize chemical energy reactions before battery shredding, such as by salt water discharge, electric discharge, or freezing.
염수 방전의 경우, 대표적인 습식처리 방법이고, 전기 방전 또는 냉동 처리는 건식 처리 방법에 관한 것이다. 상기 전처리 단계에서 구리의 불순물이 하공정에 투입될 경우, 구리의 불순물 함량이 높아 유가 금속 회수율이 저하되는 문제가 있다.In the case of brine discharge, it is a representative wet treatment method, and electric discharge or freezing treatment is a dry treatment method. If copper impurities are introduced into the downstream process in the above-mentioned pretreatment step, there is a problem that the copper impurity content is high and the recovery rate of valuable metals is reduced.
본 발명이 해결하고자 하는 기술적 과제는 구리 불순물을 최소한으로 함유하여 후공정에 투입 시 불순물의 함량을 낮춰 유가 금속 회수율을 높일 수 있는 배터리 파쇄물을 제공하는 것이다.The technical problem to be solved by the present invention is to provide battery scrap that contains a minimum amount of copper impurities, thereby reducing the content of impurities when input into a post-process and increasing the recovery rate of valuable metals.
본 발명이 해결하고자 하는 다른 기술적 과제는 전처리로부터 회수된 배터리 파쇄물에서, 후공정에서 구리와 같은 불순물을 과량 함유하는 배터리 파쇄물을 선별하여 후공정에 투입 시 불순물의 함량을 낮춰 유가 금속 회수율을 높일 수 있는 배터리 파쇄물을 선별하는 배터리 처리 방법을 제공하는 것이다. Another technical problem to be solved by the present invention is to provide a battery processing method for selecting battery waste that contains excessive impurities such as copper from battery waste recovered from pretreatment in a post-process, thereby reducing the content of impurities when inputting it into a post-process and increasing the recovery rate of valuable metals.
일 실시예에서, 적어도 하나의 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 관한 것으로서, 촬상된 2차원 이미지의 RGB에서 190 내지 260의 R 값을 가질 수 있다. 일 실시예에서, 촬상된 2차원 이미지의 RGB에서 120 내지 230의 G 값을 가질 수 있다.In one embodiment, the at least one unit battery shredder is disposed in a dispersed manner, the battery shredder may have an R value of 190 to 260 in RGB of the captured two-dimensional image. In one embodiment, the at least one unit battery shredder may have a G value of 120 to 230 in RGB of the captured two-dimensional image.
일 실시예에서, 촬상된 2차원 이미지의 RGB에서 90 내지 190의 B 값을 가질 수 있다. 일 실시예에서, 촬상된 2차원 이미지의 RGB에서 22 내지 30의 R 값의 표준편차를 가질 수 있다. 일 실시예에서, 촬상된 2차원 이미지를 기준으로 상기 구리의 면적 분율은 전체 면적의 5.0 내지 10.0 %일 수 있다.In one embodiment, the captured two-dimensional image may have a B value of 90 to 190 in RGB. In one embodiment, the captured two-dimensional image may have a standard deviation of an R value of 22 to 30 in RGB. In one embodiment, the area fraction of the copper may be 5.0 to 10.0% of the total area based on the captured two-dimensional image.
일 실시예에서, 상기 단위 배터리 파쇄물은 양극 또는 음극이 적어도 일면에 적층된 분리막을 포함할 수 있다. 일 실시예에서, 상기 단위 배터리 파쇄물은 상기 음극 내 구리(Cu)가 배치되는 집전체층을 포함할 수 있다.In one embodiment, the unit battery shredder may include a separator having a positive electrode or a negative electrode laminated on at least one surface. In one embodiment, the unit battery shredder may include a current collector layer having copper (Cu) disposed within the negative electrode.
본 발명의 다른 실시예에 따른, 배터리 처리 방법은 배터리를 전처리하는 단계, 전처리된 배터리를 파쇄하는 단계, 파쇄된 결과물의 이미지를 촬영하는 단계, 촬영된 이미지로부터 상기 파쇄된 결과물의 색상을 추출하는 단계, 및 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계를 포함할 수 있다. 일 실시예에서, 상기 배터리를 전처리하는 단계는 상기 배터리를 준비하는 단계 및 상기 배터리를 강제 방전하는 단계를 포함할 수 있다.In another embodiment of the present invention, a battery processing method may include a step of preprocessing a battery, a step of shredding the preprocessed battery, a step of photographing an image of a shredded result, a step of extracting a color of the shredded result from the photographed image, and a step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color. In one embodiment, the step of preprocessing the battery may include a step of preparing the battery and a step of forcibly discharging the battery.
일 실시예에서, 전처리된 배터리를 파쇄하는 단계와 파쇄된 결과물의 이미지를 촬영하는 단계 사이에, 상기 파쇄된 결과물을 분산시키는 단계를 포함할 수 있다. 일 실시예에서, 상기 촬영된 이미지로부터 상기 파쇄된 결과물의 색상을 추출하는 단계는 RGB 값을 추출하는 단계를 포함할 수 있다.In one embodiment, between the step of shredding the preprocessed battery and the step of taking an image of the shredded result, the step of dispersing the shredded result may be included. In one embodiment, the step of extracting a color of the shredded result from the taken image may include the step of extracting RGB values.
일 실시예에서, 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계는 상기 파쇄된 결과물의 촬상된 2차원 이미지의 RGB에서 175 내지 185의 R 값을 갖는 과방전된 배터리 파쇄물을 분류하여 제거할 수 있다. 일 실시예에서, 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계는 상기 파쇄된 결과물의 촬상된 2차원 이미지의 RGB에서 125 내지 140의 G 값을 갖는 과방전된 배터리 파쇄물을 분류하여 제거할 수 있다.In one embodiment, the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color can classify and remove over-discharged battery shreds having an R value of 175 to 185 in RGB of a captured two-dimensional image of the shredded result. In one embodiment, the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color can classify and remove over-discharged battery shreds having a G value of 125 to 140 in RGB of a captured two-dimensional image of the shredded result.
일 실시예에서, 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계는 상기 파쇄된 결과물의 촬상된 2차원 이미지의 RGB에서 100 내지 120의 B 값을 갖는 과방전된 배터리 파쇄물을 분류하여 제거할 수 있다. 일 실시예에서, 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계는 상기 파쇄된 결과물의 촬상된 2차원 이미지를 기준으로 상기 구리의 면적 분율이 전체 면적의 2.0 내지 4.5 %인 과방전된 배터리 파쇄물을 분류하여 제거할 수 있다.In one embodiment, the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color may classify and remove over-discharged battery shreds having a B value of 100 to 120 in RGB of a captured two-dimensional image of the shredded result. In one embodiment, the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color may classify and remove over-discharged battery shreds having an area fraction of copper of 2.0 to 4.5% of the total area based on the captured two-dimensional image of the shredded result.
일 실시예에서, 상기 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계 이후, 상기 파쇄된 결과물로부터 상기 과방전된 배터리 파쇄물이 제거된 선별된 배터리 파쇄물을 분쇄하는 단계를 포함할 수 있다.In one embodiment, the method may include a step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color, followed by a step of crushing the sorted battery shreds from which the over-discharged battery shreds have been removed from the shredded result.
본 발명의 일 실시예에 따른, 배터리 파쇄물은 상기 배터리 파쇄물 표면의 RGB에서 190 내지 260의 평균 R 값을 가짐으로써, 구리에 의한 오염을 최소화하여 후공정에 적용 시 구리와 같은 불순물의 함량이 높아져 유가 금속의 회수율을 낮추는 문제를 방지한다.According to one embodiment of the present invention, the battery shredder has an average R value of 190 to 260 in RGB of the surface of the battery shredder, thereby minimizing contamination by copper, thereby preventing the problem of the content of impurities such as copper increasing and lowering the recovery rate of valuable metals when applied to a post-process.
본 발명의 다른 실시예에 따른, 배터리 처리 방법은 배터리 파쇄물로부터 RGB에서 190 내지 260의 평균 R 값을 갖는 배터리 파쇄물을 선별하는 방법을 포함함으로써, 후공정에 적용 시 구리와 같은 불순물의 함량이 높아져 유가 금속의 회수율을 낮추는 문제를 방지한다.In another embodiment of the present invention, a battery processing method includes a method of sorting battery scrap having an average R value of 190 to 260 in RGB from battery scrap, thereby preventing the problem of a high content of impurities such as copper and a low recovery rate of valuable metals when applied to a post-process.
도 1a 내지 도 1c는 본 발명의 일 실시예에 따른, 배터리 파쇄물의 사진을 나타낸다.FIGS. 1A to 1C illustrate photographs of battery shreds according to one embodiment of the present invention.
도 2a 내지 도 2c는 본 발명의 비교예에 따른, 배터리 파쇄물의 사진을 나타낸다.FIGS. 2A to 2C show photographs of battery fragments according to comparative examples of the present invention.
제1, 제2 및 제3 등의 용어들은 다양한 부분, 성분, 영역, 층 및/또는 섹션들을 설명하기 위해 사용되나 이들에 한정되지 않는다. 이들 용어들은 어느 부분, 성분, 영역, 층 또는 섹션을 다른 부분, 성분, 영역, 층 또는 섹션과 구별하기 위해서만 사용된다. 따라서, 이하에서 서술하는 제1 부분, 성분, 영역, 층 또는 섹션은 본 발명의 범위를 벗어나지 않는 범위 내에서 제2 부분, 성분, 영역, 층 또는 섹션으로 언급될 수 있다.The terms first, second, and third, etc. are used to describe, but are not limited to, various parts, components, regions, layers, and/or sections. These terms are only used to distinguish one part, component, region, layer, or section from another part, component, region, layer, or section. Thus, a first part, component, region, layer, or section described below may be referred to as a second part, component, region, layer, or section without departing from the scope of the present invention.
여기서 사용되는 전문 용어는 단지 특정 실시예를 언급하기 위한 것이며, 본 발명을 한정하는 것을 의도하지 않는다. 여기서 사용되는 단수 형태들은 문구들이 이와 명백히 반대의 의미를 나타내지 않는 한 복수 형태들도 포함한다. 명세서에서 사용되는 "포함하는"의 의미는 특정 특성, 영역, 정수, 단계, 동작, 요소 및/또는 성분을 구체화하며, 다른 특성, 영역, 정수, 단계, 동작, 요소 및/또는 성분의 존재나 부가를 제외시키는 것은 아니다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used herein, the singular forms include the plural forms as well, unless the context clearly dictates otherwise. The word "comprising," as used herein, specifies particular features, regions, integers, steps, operations, elements, and/or components, but does not exclude the presence or addition of other features, regions, integers, steps, operations, elements, and/or components.
어느 부분이 다른 부분의 "위에" 또는 "상에" 있다고 언급하는 경우, 이는 바로 다른 부분의 위에 또는 상에 있을 수 있거나 그 사이에 다른 부분이 수반될 수 있다. 대조적으로 어느 부분이 다른 부분의 "바로 위에" 있다고 언급하는 경우, 그 사이에 다른 부분이 개재되지 않는다.When a part is referred to as being "on" or "on" another part, it may be directly on or above the other part, or there may be other parts intervening. In contrast, when a part is referred to as being "directly on" another part, there are no other parts intervening.
다르게 정의하지는 않았지만, 여기에 사용되는 기술용어 및 과학용어를 포함하는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 일반적으로 이해하는 의미와 동일한 의미를 가진다. 보통 사용되는 사전에 정의된 용어들은 관련기술문헌과 현재 개시된 내용에 부합하는 의미를 가지는 것으로 추가 해석되고, 정의되지 않는 한 이상적이거나 매우 공식적인 의미로 해석되지 않는다.Unless otherwise defined, all terms, including technical and scientific terms, used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present invention belongs. Terms defined in commonly used dictionaries are additionally interpreted as having a meaning consistent with the relevant technical literature and the presently disclosed content, and are not interpreted in an ideal or very formal sense unless defined.
이하, 본 발명의 실시예를 상세히 설명하기로 한다. 다만, 이는 예시로서 제시되는 것으로, 이에 의해 본 발명이 제한되지는 않으며 본 발명은 후술할 청구범위의 범주에 의해 정의될 뿐이다.Hereinafter, embodiments of the present invention will be described in detail. However, these are presented as examples, and the present invention is not limited thereby, and the present invention is defined only by the scope of the claims described below.
본 발명의 일 실시예에 따른, 배터리 파쇄물은 적어도 하나의 단위 배터리 파쇄물이 분산되어 배치된 것일 수 있다. 구체적으로, 상기 단위 배터리 파쇄물은 폐배터리로부터 유가 금속을 회수하기 위한 것으로, 양극 또는 음극이 적어도 일면에 적층된 분리막을 포함하는 층상형 구조이다. According to one embodiment of the present invention, the battery shredder may be at least one unit battery shredder dispersed and arranged. Specifically, the unit battery shredder is for recovering valuable metals from waste batteries and has a layered structure including a separator with a positive electrode or a negative electrode laminated on at least one surface.
구체적으로, 상기 층상형 구조는 분리막을 기준으로 상기 분리막의 일 표면 또는 양면에 양극 또는 음극이 포함된 구성을 포함할 수 있다. 더욱 구체적으로, 상기 층상형 구조의 층 수는 분리막의 개수와 대응될 수 있다.Specifically, the layered structure may include a configuration in which an anode or a cathode is included on one surface or both surfaces of the separator based on the separator. More specifically, the number of layers of the layered structure may correspond to the number of separators.
상기 층상형 구조는 예를 들어, 양극-분리막-음극, 양극-분리막, 분리막-양극, 분리막-음극, 음극-분리막 중 어느 하나를 포함하며, 예를 들어, 양극-분리막-음극-분리막-양극-분리막-음극은 3층의 층상형 구조를 갖는 것일 수 있다. 구체적으로, 상기 단위 배터리 파쇄물은 적어도 1층 이상의 층상이 적층됨에 따라, 두께방향으로 소정의 두께를 가질 수 있다.The above layered structure includes, for example, one of anode-separator-cathode, anode-separator, separator-anode, separator-cathode, and cathode-separator, and for example, anode-separator-cathode-separator-anode-separator-cathode may have a three-layered layered structure. Specifically, the unit battery shredder may have a predetermined thickness in the thickness direction since at least one or more layers are laminated.
일 실시예에서, 상기 단위 배터리 파쇄물은 상기 음극 내 구리(Cu)가 배치되는 집전체층을 포함할 수 있다. 상기 음극은 집전체를 포함할 수 있고, 구체적으로, 상기 집전체는 구리(Cu) 포일(Foil)을 포함하는 것으로, 단위 배터리 파쇄물 내 구리를 포함하는 집전체층이 포함될 수 있다. In one embodiment, the unit battery shred may include a current collector layer in which copper (Cu) is disposed within the negative electrode. The negative electrode may include a current collector, and specifically, the current collector may include a copper (Cu) foil, and the unit battery shred may include a current collector layer including copper.
일 실시예에서, 상기 단위 배터리 파쇄물은 하기 조건 1을 만족할 수 있다. In one embodiment, the unit battery shredder may satisfy the following condition 1.
<조건 1> 상기 층상형 구조는 1층 이상 내지 7층 이하의 적층 구조일 수 있다.<Condition 1> The above layered structure may be a laminated structure having 1 or more layers and 7 or fewer layers.
상기 단위 배터리 파쇄물은 1층 이상 내지 7층 이하의 적층 구조를 갖는 층상형 구조일 수 있다. 구체적으로, 상기 층상형 구조는 1층 이상 내지 5층 이하의 적층 구조일 수 있다. The above unit battery shredder may have a layered structure having a laminated structure of 1 to 7 layers. Specifically, the layered structure may have a layered structure of 1 to 5 layers.
상기 층상형 구조는 상기 범위로 적층됨에 따라, 파쇄물의 온도 상승량을 최소화하고, 승온 시간이 적절하게 소요될 수 있다. 상기 층상형 구조가 상기 범위의 상한 값 보다 두껍게 적층되는 경우, 온도 상승량이 과도하게 증가하고, 승온 시간 또한 증가하여 연소됨에 따라 화재를 발생시키는 문제가 있다.The above layered structure can minimize the temperature rise of the shredded material and take an appropriate heating time by being laminated within the above range. If the above layered structure is laminated thicker than the upper limit of the above range, the temperature rise excessively increases and the heating time also increases, which causes a problem of causing a fire by combustion.
일 실시예에서, 상기 단위 배터리 파쇄물은 하기 조건 2를 만족할 수 있다.In one embodiment, the unit battery shredder may satisfy the following condition 2.
<조건 2> 상기 단위 배터리 파쇄물의 크기는 가로, 세로, 및 높이 방향 중 가장 긴 축인 장축 기준, 100 mm 이하일 수 있다. <Condition 2> The size of the above unit battery shreds may be 100 mm or less based on the longest axis among the width, length, and height directions.
일 실시예에서, 상기 단위 배터리 파쇄물은 장축 기준으로 100 mm 이하의 크기를 가질 수 있다. 구체적으로, 상기 단위 배터리 파쇄물의 크기는 50 mm 이하일 수 있다. 상기 단위 배터리 파쇄물의 크기가 과도하게 큰 경우, 배터리 파쇄물 자체 온도가 100 ℃ 이상으로 상승하여 화재가 발생할 가능성이 높은 문제가 있다.In one embodiment, the unit battery shreds may have a size of 100 mm or less based on the longitudinal axis. Specifically, the size of the unit battery shreds may be 50 mm or less. If the size of the unit battery shreds is excessively large, there is a problem that the temperature of the battery shreds themselves may rise to 100° C. or more, which may lead to a high possibility of a fire occurring.
일 실시예에서, 배터리 파쇄물은촬상된 2차원 이미지의 RGB에서 190 내지 260의 R 값을 가질 수 있다. 상기 2차원 이미지의 RGB 값은 400~700 nm의 파장을 갖는 가시광선 영역에서 외부의 조명을 파쇄물에 비추고 조명의 빛을 투광한 반사광을 영상카메라로 포착하는 방법으로 측정된 값을 의미한다. 구체적으로, 상기 RGB 값은 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 대하여 260 mm × 300 mm 면적을 기준으로 2차원 이미지를 측정하고, 상기 2차원 이미지로부터 RGB 값을 측정한 후, R 값을 추출한 것이다. 구체적으로, 상기 R 값은 191 내지 255일 수 있다. 상기 R 값이 전술한 범위를 만족함으로써, 구리 불순물을 최소화한 블랙 파우더(Black Powder)를 제조하는데 활용될 수 있다.In one embodiment, the battery shreds may have an R value of 190 to 260 in RGB of a captured two-dimensional image. The RGB value of the two-dimensional image refers to a value measured by shining external light on the shreds in a visible light region having a wavelength of 400 to 700 nm and capturing the reflected light of the light projected on the shreds with a video camera. Specifically, the RGB value is obtained by measuring a two-dimensional image based on an area of 260 mm × 300 mm for the battery shreds in which unit battery shreds are dispersed and arranged, measuring the RGB value from the two-dimensional image, and then extracting the R value. Specifically, the R value may be 191 to 255. Since the R value satisfies the above-mentioned range, it can be utilized to manufacture a black powder with minimized copper impurities.
상기 R 값이 전술한 범위의 하한 값을 벗어나는 경우, 구리가 이온화되고 침전되어 배터리 파쇄물의 집전체의 색상이 어두운 갈색으로 침전되는 문제가 있고, 구리 불순물이 결과물 내 다량으로 함유되어 유가 금속 회수 효율이 저하되는 문제가 있다.If the above R value is outside the lower limit of the aforementioned range, there is a problem that copper is ionized and precipitated, causing the color of the current collector of the battery shreds to precipitate dark brown, and a problem that a large amount of copper impurities are contained in the resultant product, thereby reducing the efficiency of recovering valuable metals.
일 실시예에서, 배터리 파쇄물은 촬상된 2차원 이미지의 RGB에서 120 내지 230의 G 값을 가질 수 있다. 구체적으로, 상기 RGB 값은 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 대하여 촬상된 2차원 이미지를 측정하고, 상기 2차원 이미지로부터 RGB 값을 측정한 후, G 값을 추출한 것이다. 구체적으로, 상기 G 값은 128 내지 228일 수 있다. 상기 G 값이 전술한 범위를 만족함으로써, 구리 불순물을 최소화한 블랙 파우더(Black Powder)를 제조하는데 활용될 수 있다.In one embodiment, the battery shreds may have a G value of 120 to 230 in RGB of a captured two-dimensional image. Specifically, the RGB value is obtained by measuring a two-dimensional image captured for the battery shreds in which unit battery shreds are dispersed and arranged, measuring RGB values from the two-dimensional image, and then extracting the G value. Specifically, the G value may be 128 to 228. Since the G value satisfies the above-described range, it can be utilized to manufacture a black powder with minimized copper impurities.
상기 G 값이 전술한 범위의 하한 값을 벗어나는 경우, 구리가 이온화되고 침전되어 배터리 파쇄물의 집전체의 색상이 어두운 갈색으로 침전되는 문제가 있고, 구리 불순물이 결과물 내 다량으로 함유되어 유가 금속 회수 효율이 저하되는 문제가 있다.If the above G value is outside the lower limit of the aforementioned range, there is a problem that copper is ionized and precipitated, causing the color of the current collector of the battery shreds to precipitate dark brown, and a problem that a large amount of copper impurities are contained in the resultant product, thereby reducing the efficiency of recovering valuable metals.
일 실시예에서, 배터리 파쇄물은 촬상된 2차원 이미지의 RGB에서 90 내지 190의 B 값을 가질 수 있다. 구체적으로, 상기 RGB 값은 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 대하여 촬상된 2차원 이미지를 측정하고, 상기 2차원 이미지로부터 RGB 값을 측정한 후, B 값을 추출한 것이다. 구체적으로, 상기 B 값은 97 내지 185일 수 있다. 상기 B 값이 전술한 범위를 만족함으로써, 구리 불순물을 최소화한 블랙 파우더(Black Powder)를 제조하는데 활용될 수 있다. 상기 B 값이 전술한 범위의 하한 값을 벗어나는 경우, 구리가 이온화되고 침전되어 배터리 파쇄물의 집전체의 색상이 어두운 갈색으로 침전되는 문제가 있고, 구리 불순물이 결과물 내 다량으로 함유되어 유가 금속 회수 효율이 저하되는 문제가 있다.In one embodiment, the battery shreds may have a B value of 90 to 190 in RGB of a captured two-dimensional image. Specifically, the RGB value is obtained by measuring a two-dimensional image captured for the battery shreds in which the unit battery shreds are dispersed and arranged, measuring the RGB value from the two-dimensional image, and then extracting the B value. Specifically, the B value may be 97 to 185. Since the B value satisfies the above-mentioned range, it can be utilized to manufacture a black powder with minimized copper impurities. When the B value is out of the lower limit of the above-mentioned range, there is a problem that copper is ionized and precipitated, causing the color of the current collector of the battery shreds to precipitate as dark brown, and there is a problem that a large amount of copper impurities are contained in the resultant product, thereby reducing the efficiency of recovering valuable metals.
일 실시예에서, 상기 260 mm × 300 mm 면적을 기준으로 측정된 2차원 이미지의 RGB에서 22 내지 30의 R 값의 표준편차를 가질 수 있다. 구체적으로, 상기 표준 편차는 2차원 이미지로부터 얻어진 RGB 값으로부터 분산된 파쇄물에서 원하는 검출 대상물인 Cu의 색상들 여러 구간을 임으로 샘플링하여 RGB값을 확인하고 Cu 색상의 산포범위를 산정하는 방법으로 산출한 값을 의미한다. 상기 R 값의 표준편차는 23 내지 25의 R 값의 표준편차를 가질 수 있다.In one embodiment, the RGB of the two-dimensional image measured based on the area of 260 mm × 300 mm may have a standard deviation of R values of 22 to 30. Specifically, the standard deviation refers to a value calculated by randomly sampling several sections of colors of Cu, which is a desired detection target, from the dispersed fragments from the RGB values obtained from the two-dimensional image, confirming the RGB values, and calculating the distribution range of the Cu color. The standard deviation of the R value may have a standard deviation of R values of 23 to 25.
일 실시예에서, 상기 촬상된 2차원 이미지의 RGB에서 30 내지 40의 G 값의 표준편차를 가질 수 있다. 구체적으로, 상기 G 값의 표준편차는 33 내지 36의 값을 가질 수 있다.In one embodiment, the RGB of the captured two-dimensional image may have a standard deviation of G values of 30 to 40. Specifically, the standard deviation of the G values may have a value of 33 to 36.
일 실시예에서, 상기 촬상된 2차원 이미지의 RGB에서 25 내지 35의 B 값의 표준편차를 가질 수 있다. 구체적으로, 상기 B 값의 표준편차는 27 내지 30의 값을 가질 수 있다.In one embodiment, the RGB of the captured two-dimensional image may have a standard deviation of B values of 25 to 35. Specifically, the standard deviation of the B values may have a value of 27 to 30.
이와 같이, RGB 값이 전술한 범위를 만족하는 배터리 파쇄물은 정상 방전 범위에서 전처리를 수행한 배터리 파쇄물로, 과방전된 배터리 파쇄물이 아닌, 정상 방전된 배터리 파쇄물을 선별하여 후속 공정을 진행하여 구리와 같은 불순물이 최소화된 블랙 파우더를 제조할 수 있다.In this way, battery shreds having RGB values satisfying the aforementioned range are battery shreds that have undergone preprocessing in the normal discharge range, and by selecting normally discharged battery shreds rather than over-discharged battery shreds and performing a subsequent process, black powder with minimized impurities such as copper can be manufactured.
일 실시예에서, 배터리 파쇄물은 촬상된 2차원 이미지를 기준으로 상기 구리의 면적 분율은 5.0 내지 10.0 % 일 수 있다. 구체적으로, 상기 구리의 면적 분율은 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 대하여 260 mm × 300 mm 면적을 기준으로 2차원 이미지를 측정하고, 상기 2차원 이미지로부터 구리의 색상을 추출하고, 이로부터 구리의 색상이 260 mm × 300 mm 면적 100%를 기준으로 차지하는 면적 분율을 나타낸 것이다.In one embodiment, the battery shreds may have an area fraction of copper of 5.0 to 10.0% based on a captured two-dimensional image. Specifically, the area fraction of copper is obtained by measuring a two-dimensional image based on an area of 260 mm × 300 mm for the battery shreds in which unit battery shreds are dispersed and arranged, extracting the color of copper from the two-dimensional image, and expressing the area fraction that the color of copper occupies based on 100% of an area of 260 mm × 300 mm therefrom.
상기 구리의 면적 분율은 5.0 내지 10.0 %, 구체적으로, 6.0 내지 9.8 %, 더욱 구체적으로, 6.9 내지 9.6 %를 만족할 수 있다. 상기 구리의 면적 분율이 전술한 범위를 만족함으로써, 불순물을 최소화 할 수 있는 전처리 조건으로 처리된 파쇄물을 확인할 수 있다.The above-mentioned area fraction of copper can satisfy 5.0 to 10.0%, specifically, 6.0 to 9.8%, and more specifically, 6.9 to 9.6%. By satisfying the above-mentioned range of the area fraction of copper, it is possible to confirm a crushed material treated with a pretreatment condition capable of minimizing impurities.
상기 구리의 면적 분율이 전술한 범위의 상한 값을 벗어나는 경우, 최적화된 건식 파쇄 조건을 초과하여 후공정의 불순물 수준이 증가하는 문제가 발생할 수 있다.. 상기 구리의 면적 분율이 전술한 범위의 하한 값을 벗어나는 경우, 전기방전이 기존 범위 조건을 벗어나는 경우라 불순물 발생 확률이 높아지는 문제가 있을 수 있다.If the area fraction of the copper is outside the upper limit of the above-mentioned range, there may be a problem that the level of impurities in the post-process increases beyond the optimized dry crushing conditions. If the area fraction of the copper is outside the lower limit of the above-mentioned range, there may be a problem that the probability of impurity generation increases because the electric discharge is outside the existing range conditions.
본 발명의 다른 실시예에 따른 배터리 처리 방법은 배터리를 전처리하는 단계, 전처리된 배터리를 파쇄하는 단계, 파쇄된 결과물의 이미지를 촬영하는 단계, 촬영된 이미지로부터 상기 파쇄된 결과물의 색상을 추출하는 단계, 추출된 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계, 및 상기 파쇄된 결과물로부터 상기 과방전된 배터리 파쇄물이 제거된 선별된 배터리 파쇄물을 분쇄하는 단계를 포함한다.A battery processing method according to another embodiment of the present invention includes the steps of preprocessing a battery, the step of shredding the preprocessed battery, the step of photographing an image of a shredded result, the step of extracting a color of the shredded result from the photographed image, the step of classifying and removing over-discharged battery shreds from the extracted shredded result, and the step of crushing the selected battery shreds from which the over-discharged battery shreds have been removed from the shredded result.
상기 배터리를 전처리하는 단계는 상기 배터리를 준비하는 단계 및 상기 배터리를 강제 방전하는 단계를 포함할 수 있다. 상기 배터리를 준비하는 단계에서, 상기 배터리는 예를 들어, 자동차에서 분리된 리튬 이차 전지, 휴대폰, 카메라, 노트북과 같은 전자 기기로부터 분리된 2차 전지 배터리, 구체적으로, 리튬 이차 전지일 수 있다.The step of preprocessing the battery may include a step of preparing the battery and a step of forcibly discharging the battery. In the step of preparing the battery, the battery may be, for example, a lithium secondary battery separated from a car, a secondary battery separated from an electronic device such as a mobile phone, a camera, or a laptop, and specifically, a lithium secondary battery.
상기 배터리를 강제 방전하는 단계는 상기 배터리 내 전압을 저하시키는 단계로, 배터리 내부에 미세하게 남아있는 전압이 0 V에 가깝게 저하되도록 조절하는 단계일 수 있다. 구체적으로, 상기 강제 방전하는 단계를 거침으로써, 배터리 내 양극 및 음극이 직접 접촉하는 단락이 발생하더라도, 전지 반응이 발생하지 않기 때문에, 전지 온도가 증가하지 않아 전해질의 가스 발생 및 연소가 발생하지 않게 된다. The step of forcibly discharging the battery is a step of lowering the voltage within the battery, and may be a step of controlling the voltage slightly remaining within the battery to be lowered to close to 0 V. Specifically, by performing the step of forcibly discharging, even if a short circuit occurs in which the positive and negative electrodes within the battery are in direct contact, a battery reaction does not occur, so the battery temperature does not increase, and thus gas generation and combustion of the electrolyte do not occur.
전처리된 배터리를 파쇄하는 단계는 방전 과정을 거친 배터리에 외력을 가해 파쇄하는 단계일 수 있다. 구체적으로, 상기 배터리를 파쇄하는 단계는 상기 배터리로부터 상기 배터리의 일부가 떨어져 나가도록 상기 배터리에 충격이나 압박을 가하는 공정을 의미할 수 있다. The step of crushing the preprocessed battery may be a step of crushing the battery by applying an external force to the battery that has gone through the discharge process. Specifically, the step of crushing the battery may mean a process of applying an impact or pressure to the battery so that a part of the battery falls off.
일 실시예에서, 상기 배터리를 파쇄하는 단계는 배터리를 분쇄하는 공정, 배터리를 절단하는 공정, 배터리를 압축하는 공정, 및 이들의 조합을 모두 의미할 수 있다. 구체적으로, 파쇄하는 단계는 배터리를 파괴시켜 작은 크기의 파쇄물로 얻어질 수 있는 모든 공정을 포함할 수 있다.In one embodiment, the step of shredding the battery may mean any of a process of crushing the battery, a process of cutting the battery, a process of compressing the battery, and combinations thereof. Specifically, the step of shredding may include any process that can destroy the battery to obtain small-sized shreds.
일 실시예에서, 상기 배터리를 파쇄하는 단계는 상기 배터리를 압축하거나, 전단력 또는 인장력과 같은 외력을 가하여 배터리를 파괴하는 공정을 모두 포함할 수 있다. 상기 배터리를 파쇄하는 단계는 예를 들어 파쇄기를 이용하여 실시할 수 있다.In one embodiment, the step of crushing the battery may include any process of destroying the battery by compressing the battery or applying an external force, such as a shear force or a tensile force. The step of crushing the battery may be performed, for example, using a crusher.
일 실시예에서, 상기 배터리를 파쇄하는 단계는 적어도 1회 이상 수행할 수 있다. 구체적으로 상기 파쇄하는 단계는 연속적 또는 비연속적으로 적어도 1회 이상 수행될 수 있다.In one embodiment, the step of crushing the battery may be performed at least once. Specifically, the step of crushing may be performed at least once, either continuously or discontinuously.
일 실시예에서, 배터리를 파쇄하는 단계는 불활성 가스, 이산화탄소, 질소, 물 또는 이들의 조합을 공급하는 조건 또는 100 torr 이하의 진공 분위기 조건 하에서 실시할 수 있다. 상기 분위기에 파쇄를 수행함에 따라, 상기 배터리의 폭발을 방지할 수 있으며, 전해액의 기화를 억제할 수 있어 에틸렌, 프로필렌, 또는 수소와 같은 가연성 기체를 발생시키지 않을 수 있다.In one embodiment, the step of crushing the battery comprises supplying conditions including an inert gas, carbon dioxide, nitrogen, water, or a combination thereof. Or, it can be performed under vacuum atmosphere conditions of 100 torr or less. By performing the crushing in the above atmosphere, the explosion of the battery can be prevented, and the vaporization of the electrolyte can be suppressed, so that flammable gases such as ethylene, propylene, or hydrogen cannot be generated.
파쇄된 결과물의 이미지를 촬영하는 단계는 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 대하여 260 mm × 300 mm 면적을 기준으로 2차원 이미지를 측정하는 단계일 수 있다.The step of taking an image of the shredded result may be a step of measuring a two-dimensional image based on an area of 260 mm × 300 mm for the battery shreds in which the unit battery shreds are dispersed and arranged.
촬영된 이미지로부터 상기 파쇄된 결과물의 색상을 추출하는 단계는 상기 이미지로부터, RGB 값을 추출하는 단계일 수 있다. 구체적으로, 상기 파쇄된 결과물의 색상을 추출하는 단계는 상기 이미지로부터 지정된 관심영역의 면적에 포함된 전체 픽셀의 각각이 RGB값을 가지고 있으며, 앞서 도출한 RGB 기준 값 범위에 포함되는 픽셀을 ‘1’ 벗어나는 기준을 ‘0’ (반대도 가능)으로하여 촬영된 이미지에서 원하는 영역의 추출할 수 있다.The step of extracting the color of the shredded result from the photographed image may be a step of extracting RGB values from the image. Specifically, the step of extracting the color of the shredded result may be such that each of the total pixels included in the area of the designated region of interest from the image has an RGB value, and a pixel included in the RGB reference value range derived above is set as ‘1’, and a pixel out of the range is set as ‘0’ (or vice versa), so that a desired region can be extracted from the photographed image.
일 실시예에서, 전처리된 배터리를 파쇄하는 단계와 파쇄된 결과물의 이미지를 촬영하는 단계 사이에, 상기 파쇄된 결과물을 분산시키는 단계를 포함할 수 있다. 상기 파쇄된 결과물을 분산시키는 단계는 구체적으로, 배터리 파쇄물을 진공 또는 외력에 의해 골고루 퍼지도록 분산시키는 단계일 수 있다. 상기 분산시키는 단계를 거침으로써, 다량의 단위 배터리 파쇄물에 대한 색상을 추출하기 용이한 이점이 있다.In one embodiment, between the step of shredding the preprocessed battery and the step of taking an image of the shredded result, a step of dispersing the shredded result may be included. The step of dispersing the shredded result may specifically be a step of dispersing the battery shreds so that they are evenly distributed by vacuum or external force. By performing the dispersing step, there is an advantage in that it is easy to extract colors for a large amount of unit battery shreds.
추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계는 추출된 색상을 토대로 과방전된 배터리 파쇄물을 선별하여 제거하는 단계일 수 있다. 상기 과방전된 배터리 파쇄물을 분류하여 제거하는 단계에서, 상기 과방전된 배터리 파쇄물의 특징은 아래와 같다.The step of classifying and removing the over-discharged battery shreds from the shredded result based on the extracted color may be a step of selecting and removing the over-discharged battery shreds based on the extracted color. In the step of classifying and removing the over-discharged battery shreds, the characteristics of the over-discharged battery shreds are as follows.
일 실시예에서, 상기 과방전된 배터리 파쇄물은 촬상된, 예를 들어, 260 mm × 300 mm의 2차원 이미지의 RGB에서 175 내지 185의 R 값을 가질 수 있다. 일 실시예에서, 상기 과방전된 배터리 파쇄물은 260 mm × 300 mm의 2차원 이미지의 RGB에서 125 내지 140의 G 값을 가질 수 있다. 일 실시예에서, 상기 과방전된 배터리 파쇄물은 촬상된 2차원 이미지의 RGB에서 100 내지 120의 B 값을 가질 수 있다.In one embodiment, the over-discharged battery shreds can have an R value of 175 to 185 in RGB of a captured two-dimensional image, for example, 260 mm x 300 mm. In one embodiment, the over-discharged battery shreds can have a G value of 125 to 140 in RGB of a captured two-dimensional image, for example, 260 mm x 300 mm. In one embodiment, the over-discharged battery shreds can have a B value of 100 to 120 in RGB of the captured two-dimensional image.
상기 2차원 이미지의 RGB 값은 조명과 카메라 광학 장비를 이용하여 가시광선의 영역대 측정된 값을 의미한다. 구체적으로, 상기 RGB 값은 단위 배터리 파쇄물이 분산되어 배치된 배터리 파쇄물에 대하여 촬상된 2차원 이미지를 측정하고, 상기 2차원 이미지로부터 각각의 픽셀의 RGB 값을 측정한 후, R 값, G 값, 및 B 값을 추출한 것이다.The RGB value of the above two-dimensional image refers to a value measured in the visible light range using lighting and camera optical equipment. Specifically, the RGB value is obtained by measuring a two-dimensional image captured for battery shreds in which unit battery shreds are dispersed and arranged, measuring the RGB value of each pixel from the two-dimensional image, and then extracting the R value, G value, and B value.
상기 과방전된 배터리 파쇄물은 음극 내 흑연에서 리튬이 모두 빠져나간 후에도 계속 방전이 진행되며 이에 따라 음극 집전체인 구리 동박이 산화되어 구리 이온이 전해액에 빠져나올 수 있다. 이후, 상기 구리 이온은 분리막을 뚫고 양극재 표면에 침적이 되는 문제가 발생한다. 이에 따라, 상기 과방전된 배터리 파쇄물을 후공정에 투입하는 경우, 구리의 불순물 함량이 높아져 후공정에서 유가 금속 회수 합금의 회수율이 저하되는 문제가 있다.The over-discharged battery shreds continue to discharge even after all lithium has been removed from the graphite in the negative electrode, and as a result, the copper foil, which is the negative electrode current collector, may be oxidized, causing copper ions to escape into the electrolyte. Thereafter, the copper ions penetrate the separator and are deposited on the surface of the positive electrode material, which causes a problem. Accordingly, when the over-discharged battery shreds are input to a post-process, there is a problem that the copper impurity content increases, lowering the recovery rate of the valuable metal recovery alloy in the post-process.
전술한 색상을 갖는 상기 과방전된 배터리 파쇄물을 선별하여 제거함으로써, 정상 방전된 배터리 파쇄물만을 선별하여 후 공정에 투입함으로써, 불순물의 함량을 줄여 유가 금속 회수 합금의 회수율을 증가시킬 수 있다. By selecting and removing the over-discharged battery waste having the aforementioned color, only the normally discharged battery waste is selected and fed into a subsequent process, thereby reducing the content of impurities and increasing the recovery rate of the valuable metal recovery alloy.
일 실시예에서, 촬영된 이미지로부터 상기 파쇄된 결과물의 색상을 추출하는 단계는 구리의 면적 분율을 추출하는 단계를 포함할 수 있다. 구체적으로, 상기 파쇄된 결과물의 색상을 추출하는 단계는 상기 촬영된 이미지로부터 구리에 해당하는 색상을 촬영된 이미지의 관심영역의 픽셀을 RGB값을 확인하고 원하는 기준 검출 범위에 포함된 값은 ‘1’ 이고, 벗어나는 것을 ‘0’으로 이진화로 변환하고, 상기 구리에 해당하는 색상의 면적 비율을 확인할 수 있다. In one embodiment, the step of extracting the color of the shredded result from the photographed image may include the step of extracting the area fraction of copper. Specifically, the step of extracting the color of the shredded result may include checking the RGB values of pixels of the region of interest of the photographed image corresponding to the color of copper from the photographed image, converting values included in a desired reference detection range into '1' and those outside the desired reference detection range into '0' through binarization, and checking the area fraction of the color corresponding to copper.
일 실시예에서, 상기 과방전된 배터리 파쇄물의 촬상된 2차원 이미지를 기준으로 상기 구리의 면적 분율은 2.0 내지 4.5 % 일 수 있다. 구체적으로, 상기 면적 분율은 2.00 내지 4.15 % 일 수 있다. 상기 과방전된 배터리 파쇄물은 전술한 바와 같이, 구리 이온이 분리막을 뚫고 양극재 표면에 침적됨으로써, 구리 면적 분율이 정상 방전을 거친 배터리 파쇄물 보다 낮은 값을 갖는 것을 확인할 수 있다.In one embodiment, the area fraction of copper may be from 2.0 to 4.5% based on the captured two-dimensional image of the over-discharged battery shreds. Specifically, the area fraction may be from 2.00 to 4.15%. As described above, it can be confirmed that the over-discharged battery shreds have a lower copper area fraction than the battery shreds that underwent normal discharge, as copper ions penetrate the separator and are deposited on the surface of the cathode material.
전술한 바와 같이, 배터리 파쇄물로부터 과방전된 배터리 파쇄물을 분류하여 제거하고 정상 방전을 거친 배터리 파쇄물을 선별함으로써, 후공정에서 불순물의 함량이 적은 블랙 파우더를 제조할 수 있다.As described above, by classifying and removing over-discharged battery shreds from the battery shreds and selecting battery shreds that have undergone normal discharge, black powder with a low content of impurities can be manufactured in a post-process.
일 실시예에서, 추출된 색상을 토대로 상기 파쇄된 결과물로부터 과방전된 배터리 파쇄물을 분류하여 제거하는 단계 이후, 상기 파쇄된 결과물로부터 상기 과방전된 배터리 파쇄물이 제거된 선별된 배터리 파쇄물을 분쇄하는 단계를 포함할 수 있다. 상기 분쇄하는 단계는 파쇄물을 미세한 분말로 만드는 단계일 수 있다. 구체적으로, 상기 분쇄하는 단계는 상기 파쇄물을 수 백 ㎛ 크기로 가공하는 단계일 수 있다.In one embodiment, after the step of classifying and removing over-discharged battery shreds from the shredded result based on the extracted color, the step of crushing the sorted battery shreds from which the over-discharged battery shreds have been removed from the shredded result may be included. The crushing step may be a step of making the shreds into a fine powder. Specifically, the crushing step may be a step of processing the shreds into a size of several hundred μm.
이하 본 발명의 바람직한 실시예 및 비교예를 기재한다. 그러나 하기 실시예는 본 발명의 바람직한 일 실시예일뿐 본 발명이 하기 실시예에 한정되는 것은 아니다.Hereinafter, preferred embodiments and comparative examples of the present invention will be described. However, the following examples are only preferred embodiments of the present invention, and the present invention is not limited to the following examples.
실험예Experimental example
<실시예> - 정상 방전 안정화 처리<Example> - Normal discharge stabilization treatment
전처리 단계Preprocessing step
폐배터리로 NCM 배터리를 2,750 g 준비하였고, 상기 폐배터리를 전기 방전하여 상기 폐배터리의 전압을 낮추는 처리를 수행하였다.A 2,750 g NCM battery was prepared using waste batteries, and the waste battery was subjected to an electric discharge treatment to lower the voltage of the waste battery.
이때, 상기 전기 방전의 조건은 SOC 30~60% 이하 조건에서 수행하였다. At this time, the conditions for the electric discharge were performed under the conditions of SOC 30 to 60% or less.
배터리 파쇄 단계Battery shredding stage
상기 폐배터리를 가로 및 세로 중 가장 긴 길이 100 mm 이하가 되도록 슈레더(Shreder) 장비를 이용하여 냉동 조건에서 상기 폐배터리를 파쇄하였다. The above-mentioned waste batteries were shredded under frozen conditions using shredder equipment so that the longest length or width of the waste batteries was less than 100 mm.
분산처리 단계Distributed processing stage
파쇄된 폐배터리 파쇄물이 파쇄기 하단으로 떨어지고 넓게 퍼지도록 진동을 가하는 분산처리 단계를 수행하였다. 구체적으로, 분산처리 단계는 바이브레이팅(Vibrating) 장치를 이용하여, 지정된 영역에서 목표 파쇄물이 셋업 될 수 있는 조건에서 수행하였다. 예를 들면, 지정되 케이스에 파쇄물이 담기면, 담긴 파쇄물의 상부를 동일한 조건에서 촬영이 가능할 수 있는 조건을 의미합니다.A dispersion treatment step was performed to apply vibration so that the shredded waste battery shreds fall to the bottom of the shredder and are widely spread. Specifically, the dispersion treatment step was performed under conditions where the target shreds can be set up in a designated area using a vibrating device. For example, if the shreds are put into a designated case, it means that the upper part of the shreds can be photographed under the same conditions.
배터리 파쇄물의 색상 촬영 및 검출 단계Color photography and detection steps for battery shreds
분산처리된 상기 폐배터리 파쇄물을 조명과 카메라를 이용한 광학 장치, 구체적으로, Basler ace acA2500 컬러 카메라와 플랫돔 조명(Flat Dome Light)을 설치하여 촬영된 이미지의 관심영역(Region Of Interest, ROI)을 측정한 것이다. 더욱 구체적으로 분산된 폐배터리 파쇄물에 대해 관심영역인 260 mm x 300 mm 영역의 각각의 픽셀값의 RGB값을 파악하고 지정된 전처리 조건에 대한 RGB범위를 파악하고 면적을 산정할 수 있도록 영상 이미지를 촬영하였다. 단, 해당 영역으로 한정하지는 않음. 전체면적 대비 추출되는 구리의 면적 비율로 후공정 전송 여부를 결정하였다.The region of interest (ROI) of the image captured by using an optical device using lighting and a camera, specifically, a Basler ace acA2500 color camera and a flat dome light, of the above-mentioned dispersed waste battery shreds was measured. More specifically, for the dispersed waste battery shreds, the RGB values of each pixel value of the 260 mm x 300 mm region of interest were identified, and a video image was captured so that the RGB range for the designated preprocessing conditions could be identified and the area could be calculated. However, it is not limited to the corresponding region. Whether or not to transmit to the post-process was determined based on the ratio of the area of copper extracted compared to the total area.
도 1a 내지 도 1c는 본 발명의 일 실시예에 따른, 배터리 파쇄물의 사진을 나타낸다.FIGS. 1A to 1C illustrate photographs of battery shreds according to one embodiment of the present invention.
도 1a는 본 발명의 일 실시예에 따른, 배터리 파쇄물의 사진이고, 도 1b는 본 발명의 일 실시예에 따른, 배터리 파쇄물의 확대 사진이며, 도 1c는 도 1a로부터 구리의 색상을 추출한 이미지이다. FIG. 1A is a photograph of battery shreds according to one embodiment of the present invention, FIG. 1B is an enlarged photograph of battery shreds according to one embodiment of the present invention, and FIG. 1C is an image in which the color of copper is extracted from FIG. 1A.
<비교예> - 과방전 안정화 처리<Comparative Example> - Overdischarge stabilization treatment
상기 전처리 단계에서 전기 방전의 조건을 0 V 조건에서- 0 V 이하로 역전압이 걸리도록 과방전하는 점을 제외하고 실시예와 동일하게 수행하였다.In the above pretreatment step, the conditions of electric discharge were the same as in the example, except that overdischarge was performed so that the reverse voltage was applied from 0 V to -0 V or less.
도 2a 내지 도 2c는 본 발명의 비교예에 따른, 배터리 파쇄물의 사진을 나타낸다.FIGS. 2A to 2C show photographs of battery fragments according to comparative examples of the present invention.
도 2a는 본 발명의 비교예에 따른, 배터리 파쇄물의 사진이고, 도 2b는 본 발명의 일 실시예에 따른, 배터리 파쇄물의 확대 사진이며, 도 2c는 도 2a로부터 구리의 색상을 이미지이다.FIG. 2a is a photograph of battery shreds according to a comparative example of the present invention, FIG. 2b is an enlarged photograph of battery shreds according to an embodiment of the present invention, and FIG. 2c is an image of the color of copper from FIG. 2a.
하기 표 1은 실시예 및 비교예에 따라, 전기 방전을 수행한 배터리를 파쇄하였을 때, 배터리 파쇄물의 RGB 색상 테이블을 나타낸다.Table 1 below shows an RGB color table of battery shreds when a battery that has undergone electric discharge is shredded according to examples and comparative examples.
상기 RGB 색상 테이블은 배터리 파쇄물의 위치별 10 포인트(Point)를 임의로 선택하여 결과 값을 확인하였다.The above RGB color table was used to randomly select 10 points for each location of the battery shreds and check the result values.
편차standard
Deviation
시
예line
city
yes
교
예rain
school
yes
하기 표 2는 실시예 및 비교예에 따라, 전기 방전을 수행한 배터리를 파쇄하였을 때, 배터리 파쇄물에서 구리에 해당하는 색상을 추출하였을 때, 상기 색상이 차지하는 영역의 비율을 나타낸다.상기 구리에 해당하는 색상은 조명과 카메라를 이용한 광학 장치를 측정가능 초첨거리에 내에 파쇄물의 RGB영상 이미지를 촬영하였고, 관심영역인 260 mm × 300 mm 의 범위에서 전체 면적 대비 검출범위에 포함된 픽셀의 수를 측정하여 분율을 계산하였다.Table 2 below shows the ratio of the area occupied by the color corresponding to copper when the battery that performed the electric discharge was shredded according to the examples and comparative examples, and the color corresponding to copper was extracted from the battery shreds. The color corresponding to copper was obtained by taking an RGB image of the shreds within a measurable focal length of an optical device using lighting and a camera, and calculating the fraction by measuring the number of pixels included in the detection range relative to the total area in a range of 260 mm × 300 mm, which is the region of interest.
편차standard
Deviation
상기 표 1을 살펴보면, 정상 방전의 경우, 과방전과 대비하여 RGB 색상 값에 있어서, R 값, G 값, 및 B 값이 높은 값을 갖는 것을 확인할 수 있다. 이는 구리 메탈의 색상에 가깝다고 볼 수 있으며, 과방전의 경우 구리가 이온화 되어 침적된 상태라 어두운 톤으로 변화된 것을 의미한다.상기 표 2를 살펴보면, 정상 방전의 경우, 구리에 해당하는 색상 영역이 260 mm x 300 mm 영역을 기준으로, 8.66 % 정도의 비율을 차지하는 것을 확인할 수 있고, 과방전의 경우, 2.98 % 정도로 낮은 것을 확인할 수 있다. 이는 파쇄 과정에서 실시예가 비교예에 비해 구리 집전체에 붙어 있는 흑연이 용이하게 분리되고, 비교예는 구리 집전체에 붙어 있는 흑연이 침전에 의해 결합력이 더욱 강해져 상대적으로 구리 집전체에 상기 흑연이 결합되어 구리에 해당하는 색상 영역의 비율이 낮게 나타난 것을 확인하였다.Looking at Table 1 above, it can be confirmed that in the case of normal discharge, compared to over-discharge, the R, G, and B values in the RGB color values are higher. This can be seen as being close to the color of copper metal, and in the case of over-discharge, it means that the copper is ionized and deposited, so it changes to a darker tone. Looking at Table 2 above, it can be confirmed that in the case of normal discharge, the color area corresponding to copper occupies about 8.66% based on the 260 mm x 300 mm area, and in the case of over-discharge, it can be confirmed that it is low at about 2.98%. This is because, during the crushing process, the graphite attached to the copper collector in the Example was easily separated compared to the Comparative Example, and in the Comparative Example, the bonding strength of the graphite attached to the copper collector was stronger due to precipitation, so that the graphite was relatively bonded to the copper collector, and the ratio of the color area corresponding to copper was low.
<평가예> - 유가 금속 회수율<Evaluation Example> - Recovery Rate of Valuable Metals
하기 표 3은 실시예 및 비교예를 파쇄하여 블랙 파우더를 수득하였을 때, 유가 금속 회수율 및 불순물의 비율을 나타낸다. Table 3 below shows the recovery rate of valuable metals and the ratio of impurities when black powder was obtained by crushing examples and comparative examples.
상기 유가 금속 회수율 및 불순물의 비율은 Black Mass 형태로 만들어 (ICP분석) 장치를 이용하여 분석원소의 비율을 측정하였다.The recovery rate of the above valuable metals and the ratio of impurities were made into a black mass and the ratio of the analyzed elements was measured using an (ICP analysis) device.
비교예의 블랙 파우더에 Cu함량이 상승하는 경우, Cu제거를 위한 습식 제련 공정 상에서 공정 부하로 인해 Li, Ni, Co, Mn 회수율이 떨어짐을 확인할 수 있다. When the Cu content in the black powder of the comparative example increases, it can be confirmed that the recovery rates of Li, Ni, Co, and Mn decrease due to the process load in the wet smelting process for Cu removal.
분류 단계Classification stage
실시예 및 비교예에 따라, 제조된 배터리 파쇄물로부터 과방전을 거친 비교예의 파쇄물이 후공정에 유입되지 못하도록 선별하는 단계를 수행하였다. 구체적으로, RBG색상 범위로 방전 조건에서 해당되는 픽셀을 검출하고 검출 면적을 전체 면적대비 차지하는 비율을 계산하는 방법으로 과방전을 거친 비교예의 파쇄물을 제거하는 단계를 수행하였다.According to the examples and comparative examples, a step of selecting the comparative example fragments that underwent over-discharge from the manufactured battery fragments was performed so that they would not enter the post-process. Specifically, a step of removing the comparative example fragments that underwent over-discharge was performed by detecting the corresponding pixels under the discharge condition in the RGB color range and calculating the ratio of the detection area to the total area.
분쇄 단계Crushing stage
과방전을 거친 비교예의 파쇄물을 제거하고, 실시예의 분쇄장비를 이용하여 수백 um 크기의 입도를 갖도록 분쇄하는 단계를 수행하였다.A step was performed to remove the fragments of the comparative example that had undergone overdischarge and to crush them to have particle sizes of several hundred μm using the crushing equipment of the example.
이상 바람직한 실시예들에 대해 상세하게 설명하였지만, 본 발명의 권리 범위는 이에 한정되는 것이 아니고, 다음의 청구 범위에서 정의하고 있는 기본 개념을 이용한 당업자의 여러 변형 및 개량 형태 또한 본 발명의 권리 범위에 속하는 것이다.Although the preferred embodiments have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements made by those skilled in the art using the basic concepts defined in the following claims also fall within the scope of the present invention.
Claims (16)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2023-0185151 | 2023-12-18 | ||
| KR1020230185151A KR20250094400A (en) | 2023-12-18 | 2023-12-18 | Battery shredded material including the same and battery disposal method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025135703A1 true WO2025135703A1 (en) | 2025-06-26 |
Family
ID=96138505
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2024/020426 Pending WO2025135703A1 (en) | 2023-12-18 | 2024-12-16 | Shredded battery material and battery disposal method |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR20250094400A (en) |
| WO (1) | WO2025135703A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100948309B1 (en) * | 2009-09-02 | 2010-03-17 | 주훈 | Method and apparatus for grading rechargeable battery using thermal image |
| KR20150093433A (en) * | 2014-02-07 | 2015-08-18 | 주식회사 엘지화학 | A Geometric-Tolerance Test Method for Polymer Cell by Using a Go-no Jig |
| KR20170081832A (en) * | 2016-01-05 | 2017-07-13 | 세종대학교산학협력단 | Method for monitoring discharge current of electrode matter surface and apparatus thereof |
| US20230016387A1 (en) * | 2020-09-10 | 2023-01-19 | Lg Energy Solution, Ltd. | Electrode drying device and electrode drying method |
| KR102532189B1 (en) * | 2023-03-10 | 2023-05-15 | 주식회사 캡쳐 | secondary battery material recycling system |
| KR20230108774A (en) * | 2022-01-10 | 2023-07-19 | 주식회사 씨인사이드 | Vision inspection system for detecting defects of electrodes for secondary batteries using depth camera and stereo camera |
-
2023
- 2023-12-18 KR KR1020230185151A patent/KR20250094400A/en active Pending
-
2024
- 2024-12-16 WO PCT/KR2024/020426 patent/WO2025135703A1/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100948309B1 (en) * | 2009-09-02 | 2010-03-17 | 주훈 | Method and apparatus for grading rechargeable battery using thermal image |
| KR20150093433A (en) * | 2014-02-07 | 2015-08-18 | 주식회사 엘지화학 | A Geometric-Tolerance Test Method for Polymer Cell by Using a Go-no Jig |
| KR20170081832A (en) * | 2016-01-05 | 2017-07-13 | 세종대학교산학협력단 | Method for monitoring discharge current of electrode matter surface and apparatus thereof |
| US20230016387A1 (en) * | 2020-09-10 | 2023-01-19 | Lg Energy Solution, Ltd. | Electrode drying device and electrode drying method |
| KR20230108774A (en) * | 2022-01-10 | 2023-07-19 | 주식회사 씨인사이드 | Vision inspection system for detecting defects of electrodes for secondary batteries using depth camera and stereo camera |
| KR102532189B1 (en) * | 2023-03-10 | 2023-05-15 | 주식회사 캡쳐 | secondary battery material recycling system |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20250094400A (en) | 2025-06-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2023132486A1 (en) | Eco-friendly recycling method for waste battery | |
| WO2021246606A1 (en) | Method for reusing active material using positive electrode scrap | |
| WO2023163336A1 (en) | Thermal treatment system for eco-friendly recycling of waste batteries | |
| WO2023014023A1 (en) | Reuse method of active material of positive electrode scrap | |
| WO2023121058A1 (en) | Valuable metal recovery alloy, valuable metal recovery composition, and method for recovering valuable metal | |
| WO2023210907A1 (en) | Crusher system for ecofriendly waste battery recycling | |
| WO2025007593A1 (en) | Battery full-process crushing, sorting and recycling system and method | |
| WO2021029545A1 (en) | Method for recycling electrode scraps, and method for manufacturing electrode by using same | |
| WO2022080657A1 (en) | Active material reuse method using cathode scraps | |
| WO2023070801A1 (en) | Recovery method for valuable components of waste lithium-ion batteries | |
| WO2021261697A1 (en) | Method for reusing active material by using cathode scrap | |
| WO2021241835A1 (en) | Method for reusing active material using positive electrode scrap | |
| WO2021241819A1 (en) | Method for reusing active material using cathode scrap | |
| WO2022010161A1 (en) | Method for reusing active material by using positive electrode scrap | |
| WO2022065721A1 (en) | Method for reusing active material by using positive electrode scrap | |
| WO2021241817A1 (en) | Method for reusing active material by using positive electrode scrap | |
| WO2022045557A1 (en) | Active material reuse method using cathode scraps | |
| WO2021241818A1 (en) | Active material reuse method using cathode scrap | |
| CN117655066A (en) | Broken line of sorting of waste battery | |
| WO2021060873A1 (en) | Method for treating waste battery | |
| WO2022191593A1 (en) | Method for preparing pretreated product for recovering valuable metals of lithium secondary battery | |
| WO2023027436A1 (en) | Reuse method of active material of positive electrode | |
| WO2025135703A1 (en) | Shredded battery material and battery disposal method | |
| WO2022004981A1 (en) | Method for reusing active material by using positive electrode scrap | |
| CN118017065B (en) | Method and equipment for recycling black powder of waste lithium batteries |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 24907986 Country of ref document: EP Kind code of ref document: A1 |