WO2025126952A1 - Resin composition, prepreg, laminate, resin film, printed wiring board, and semiconductor package - Google Patents
Resin composition, prepreg, laminate, resin film, printed wiring board, and semiconductor package Download PDFInfo
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- WO2025126952A1 WO2025126952A1 PCT/JP2024/043101 JP2024043101W WO2025126952A1 WO 2025126952 A1 WO2025126952 A1 WO 2025126952A1 JP 2024043101 W JP2024043101 W JP 2024043101W WO 2025126952 A1 WO2025126952 A1 WO 2025126952A1
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- resin composition
- resin
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- maleimide
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/12—Mountings, e.g. non-detachable insulating substrates
- H01L23/14—Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
Definitions
- This embodiment relates to a resin composition, a prepreg, a laminate, a resin film, a printed wiring board, and a semiconductor package.
- the substrate materials for the printed wiring boards used in these electronic devices are required to have dielectric properties that can reduce the transmission loss of high-frequency signals.
- Patent Document 1 discloses a curable resin composition containing naphthol novolac epoxy resin and polyphenylene ether resin, which aims to provide a curable resin composition that can be used for the insulating layer of a printed wiring board and that has a low relative dielectric constant and dielectric loss tangent of the resulting cured product and excellent heat resistance.
- the present embodiment aims to provide a resin composition that contains a flame retardant and effectively suppresses resin flow while also providing excellent circuit embedding properties, as well as a prepreg, laminate, resin film, printed wiring board, and semiconductor package that use the resin composition.
- a siloxane-modified maleimide resin including a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups;
- a resin composition comprising: [2] The resin composition according to the above [1], wherein the component (C) is a metal phosphate.
- [6] The resin composition according to any one of the above [1] to [5], further comprising (D) an inorganic filler.
- [7] The resin composition according to [6] above, wherein the content of the (D) component is 20 to 90 mass% relative to the total solid content (100 mass%) in the resin composition.
- a laminate comprising a cured product of the resin composition according to any one of [1] to [7] above and a metal foil.
- a resin film comprising the resin composition according to any one of [1] to [7] above or a semi-cured product of the resin composition.
- [11] A printed wiring board having a cured product of the resin composition according to any one of [1] to [7] above.
- a semiconductor package comprising the printed wiring board according to [11] above and a semiconductor element.
- a resin composition that contains a flame retardant and has excellent circuit embedding properties while effectively suppressing resin flow, as well as a prepreg, laminate, resin film, printed wiring board, and semiconductor package that use the resin composition.
- a numerical range indicated using “to” indicates a range including the numerical values before and after “to” as the minimum and maximum values, respectively.
- a numerical range of "X to Y" (X and Y are real numbers) means a numerical range of not less than X and not more than Y.
- the expression “not less than X” means X and a numerical value exceeding X.
- the expression “not more than Y” means Y and a numerical value less than Y.
- Each lower limit and upper limit of a numerical range described herein may be arbitrarily combined with the lower limit or upper limit of any other numerical range. In the numerical ranges described in this specification, the lower or upper limit of the numerical range may be replaced with values shown in the examples.
- each of the components and materials exemplified in this specification may be used alone or in combination of two or more.
- the content of each component in a resin composition means, when a plurality of substances corresponding to each component are present in the resin composition, the total amount of the plurality of substances present in the resin composition, unless otherwise specified.
- containing XX used in this specification includes both the meaning of containing XX in a reacted state if XX is capable of reacting, and the meaning of simply containing XX.
- solids refers to components other than the solvent, and components that are liquid at 25°C are also considered to be solids.
- (meth)acryloyl means “acryloyl” and its corresponding “methacryloyl”.
- the weight average molecular weight (Mw) in this specification means a value measured in terms of polystyrene by gel permeation chromatography (GPC), and specifically, can be measured by the method described in the Examples.
- This embodiment also includes any combination of the items described in this specification.
- the resin composition of the present embodiment is (A) a siloxane-modified maleimide resin including a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups; (B) a polyphenylene ether resin having a functional group containing an ethylenically unsaturated bond; (C) a phosphorus-based flame retardant having a phosphorus atom content of 12 mass% or more; Contains:
- siloxane-modified maleimide resin (A) containing a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups may be simply referred to as "siloxane-modified maleimide resin (A).”
- (B) a polyphenylene ether-based resin having a functional group containing an ethylenically unsaturated bond may be referred to as "(B) a polyphenylene ether-based resin.”
- a phosphorus-based flame retardant having a phosphorus atom content of 12 mass% or more (C) may be referred to as a "phosphorus-based flame retardant (C)".
- each component may be referred to as component (A), component (B), etc.
- each component that may be contained in the resin composition of the present embodiment will be described in order.
- the siloxane-modified maleimide resin (A) contains a structure derived from a maleimide resin (A1) (hereinafter also simply referred to as "maleimide resin (A1)”) having one or more N-substituted maleimide groups, and a structure derived from a siloxane compound (A2) (hereinafter also simply referred to as "siloxane compound (A2)”) having two or more primary amino groups.
- the siloxane-modified maleimide resin (A) may be used alone or in combination of two or more kinds.
- the structure derived from the maleimide resin (A1) and the structure derived from the siloxane compound (A2) contained in the siloxane-modified maleimide resin (A) may each be one type alone or two or more types.
- Structure derived from maleimide resin (A1) An example of the structure derived from the maleimide resin (A1) is a structure obtained by a Michael addition reaction between at least one N-substituted maleimide group among the N-substituted maleimide groups contained in the maleimide resin (A1) and a primary amino group contained in the siloxane compound (A2).
- the content of the structure derived from the maleimide resin (A1) in the siloxane-modified maleimide resin (A) is not particularly limited, but from the viewpoint of dielectric properties and film handling properties, it is preferably 5 to 95 mass%, more preferably 30 to 93 mass%, and even more preferably 60 to 90 mass%.
- the maleimide resin (A1) is not particularly limited as long as it is a maleimide resin having one or more N-substituted maleimide groups. From the viewpoints of conductor adhesion and heat resistance, the maleimide resin (A1) is preferably a maleimide resin having two or more N-substituted maleimide groups, more preferably an aromatic maleimide resin having two or more N-substituted maleimide groups, and even more preferably an aromatic bismaleimide resin having two N-substituted maleimide groups.
- aromatic maleimide resin refers to a compound having an N-substituted maleimide group directly bonded to an aromatic ring
- aromatic bismaleimide resin refers to a compound having two N-substituted maleimide groups directly bonded to an aromatic ring
- aromatic polymaleimide resin means a compound having three or more N-substituted maleimide groups directly bonded to an aromatic ring
- aliphatic maleimide resin means a compound having an N-substituted maleimide group directly bonded to an aliphatic hydrocarbon.
- maleimide resin (A1) a maleimide resin represented by the following general formula (A1-1) [hereinafter, sometimes referred to as "maleimide resin (A1)"] is preferred.
- X A11 is a divalent organic group.
- X A11 in the above general formula (A1-1) is a divalent organic group.
- Examples of the divalent organic group represented by X A11 in the above general formula (A1-1) include a divalent group represented by the following general formula (A1-2), a divalent group represented by the following general formula (A1-3), a divalent group represented by the following general formula (A1-4), a divalent group represented by the following general formula (A1-5), and a divalent group represented by the following general formula (A1-6).
- R A11 is an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a halogen atom.
- n A11 is an integer of 0 to 4. * represents a bonding site.
- Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms represented by R A11 in general formula (A1-2) above include alkyl groups having 1 to 5 carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, and n-pentyl groups; alkenyl groups having 2 to 5 carbon atoms; and alkynyl groups having 2 to 5 carbon atoms.
- the aliphatic hydrocarbon group having 1 to 5 carbon atoms may be either linear or branched.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- n A11 is an integer of 0 to 4, and from the viewpoint of availability, is preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 0.
- n A11 is an integer of 2 or more, multiple R A11 may be the same or different.
- R A12 and R A13 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a halogen atom.
- X A12 represents an alkylene group having 1 to 5 carbon atoms, an alkylidene group having 2 to 5 carbon atoms, an ether group, a sulfide group, a sulfonyl group, a carbonyloxy group, a keto group, a single bond, or a divalent group represented by the following general formula (A1-3-1).
- n A12 and n A13 each independently represent an integer of 0 to 4. * represents a bonding site.
- Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms and the halogen atom represented by R A12 and R A13 in general formula (A1-3) above include the same as those for R A11 above.
- Examples of the alkylene group having 1 to 5 carbon atoms represented by X A12 in the above general formula (A1-3) include a methylene group, a 1,2-dimethylene group, a 1,3-trimethylene group, a 1,4-tetramethylene group, and a 1,5-pentamethylene group.
- Examples of the alkylidene group having 2 to 5 carbon atoms represented by X A12 in the above general formula (A1-3) include an ethylidene group, a propylidene group, an isopropylidene group, a butylidene group, an isobutylidene group, a pentylidene group, and an isopentylidene group.
- n A12 and n A13 each independently represent an integer of 0 to 4.
- n A12 or n A13 is an integer of 2 or greater
- a plurality of R A12 's or a plurality of R A13's may be the same or different.
- the divalent group represented by X A12 in the above general formula (A1-3) and represented by general formula (A1-3-1) is as follows.
- R A14 and R A15 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a halogen atom.
- X A13 represents an alkylene group having 1 to 5 carbon atoms, an alkylidene group having 2 to 5 carbon atoms, an ether group, a sulfide group, a sulfonyl group, a carbonyloxy group, a keto group, or a single bond.
- n A14 and n A15 each independently represent an integer of 0 to 4. * represents a bonding site.
- Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms and the halogen atom represented by R A14 and R A15 in general formula (A1-3-1) above include the same as those for R A11 above.
- Examples of the alkylene group having 1 to 5 carbon atoms and the alkylidene group having 2 to 5 carbon atoms represented by X A13 in the above general formula (A1-3-1) include the same as those for X A12 above.
- X A13 is preferably an alkylidene group having 2 to 5 carbon atoms, more preferably an alkylidene group having 2 to 4 carbon atoms, and even more preferably an isopropylidene group.
- n A14 and n A15 are each independently an integer of 0 to 4, and from the viewpoint of availability, each is preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 0.
- n A14 or n A15 is an integer of 2 or greater, multiple R A14s or multiple R A15s may be the same or different.
- n A16 is an integer of 0 to 10. * represents a binding site.
- n A16 is preferably an integer of 0 to 5, more preferably an integer of 0 to 4, and even more preferably an integer of 0 to 3, from the viewpoint of availability.
- n A17 is a number from 0 to 5. * represents a binding site.
- R A16 and R A17 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 5 carbon atoms; n A18 represents an integer of 1 to 8; * represents a bonding site.
- Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms and the halogen atom represented by R A16 and R A17 in general formula (A1-6) above include the same as those for R A11 above.
- n A18 is an integer of 2 or greater, a plurality of R A16 or a plurality of R A17 may be the same or different.
- maleimide resin (A1) examples include aromatic bismaleimide resins, aromatic polymaleimide resins, and aliphatic maleimide resins.
- maleimide resin (A1) examples include bis(4-maleimidophenyl)methane, m-phenylene bismaleimide, 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane, 4-methyl-1,3-phenylene bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, polyphenylmethane maleimide, biphenyl aralkyl maleimide, aromatic bismaleimide resins having an indane skeleton, etc.
- 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane is preferred.
- siloxane compound (A2) An example of the structure derived from the siloxane compound (A2) is a structure formed by a Michael addition reaction between one or both of the two primary amino groups contained in the siloxane compound (A2) and an N-substituted maleimide group contained in the maleimide resin (A1).
- the content of the structure derived from the siloxane compound (A2) in the siloxane-modified maleimide resin (A) is not particularly limited, but from the viewpoints of dielectric properties, heat resistance, flame retardancy, and glass transition temperature, it is preferably 5 to 95 mass%, more preferably 7 to 70 mass%, and even more preferably 10 to 40 mass%.
- the siloxane compound (A2) is not particularly limited as long as it is a siloxane compound having two or more primary amino groups.
- the siloxane compound (A2) preferably contains a divalent group represented by the following general formula (A2-1), and more preferably contains a divalent group represented by the following general formula (A2-2).
- R A21 and R A22 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms, a phenyl group, or a substituted phenyl group. * represents a bonding site.
- R A21 and R A22 are the same as those in the above general formula (A2-1), R A23 and R A24 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms, a phenyl group or a substituted phenyl group.
- X A21 and X A22 each independently represent a divalent organic group, and n A21 is an integer of 2 to 100. * represents a bonding site.
- Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms represented by R A21 to R A24 in the above general formulae (A2-1) and (A2-2) include an alkyl group having 1 to 5 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, and an n-pentyl group; an alkenyl group having 2 to 5 carbon atoms; and an alkynyl group having 2 to 5 carbon atoms.
- the aliphatic hydrocarbon group having 1 to 5 carbon atoms may be either linear or branched.
- an aliphatic hydrocarbon group having 1 to 5 carbon atoms an aliphatic hydrocarbon group having 1 to 3 carbon atoms is preferable, an alkyl group having 1 to 3 carbon atoms is more preferable, and a methyl group is even more preferable.
- Examples of the divalent organic group represented by X A21 and X A22 include an alkylene group, an alkenylene group, an alkynylene group, an arylene group, --O--, or a divalent linking group formed by combining these groups.
- Examples of the alkylene group include alkylene groups having 1 to 10 carbon atoms, such as a methylene group, an ethylene group, and a propylene group.
- the alkenylene group includes, for example, alkenylene groups having 2 to 10 carbon atoms.
- the alkynylene group includes, for example, alkynylene groups having 2 to 10 carbon atoms.
- arylene group examples include arylene groups having 6 to 20 carbon atoms, such as a phenylene group and a naphthylene group.
- X A21 and X A22 are preferably an alkylene group or an arylene group, and more preferably an alkylene group.
- n A21 is an integer of 2 to 100, preferably an integer of 2 to 50, more preferably an integer of 3 to 40, and further preferably an integer of 5 to 30.
- n A21 is an integer of 2 or greater, a plurality of R A21s or a plurality of R A22s may be the same or different.
- the siloxane compound (A2) is preferably a polydimethylsiloxane having primary amino groups at both ends, and more preferably a polydimethylsiloxane having primary amino groups only at both ends.
- the primary amino group equivalent of the siloxane compound (A2) is not particularly limited, but is preferably 300 to 2,000 g/mol, more preferably 400 to 1,500 g/mol, and even more preferably 500 to 1,000 g/mol.
- the weight average molecular weight (Mw) of the siloxane compound (A2) is not particularly limited, but from the viewpoint of ease of handling and moldability, it is preferably 400 to 10,000, more preferably 1,000 to 5,000, even more preferably 1,500 to 4,000, and particularly preferably 2,000 to 3,000.
- the siloxane-modified maleimide resin (A) can be produced, for example, by reacting a maleimide resin (A1) with a siloxane compound (A2) in an organic solvent.
- a siloxane-modified maleimide resin (A) is obtained by a Michael addition reaction between the N-substituted maleimide group of the maleimide resin (A1) and the primary amino group of the siloxane compound (A2).
- the reaction temperature of the Michael addition reaction is, for example, 50 to 160° C. from the viewpoints of workability such as reaction rate, suppression of gelation of the product during the reaction, etc.
- the reaction time of the Michael addition reaction is, for example, 0.5 to 10 hours from the viewpoints of productivity and allowing the reaction to proceed sufficiently.
- the content of the (A) siloxane-modified maleimide resin is not particularly limited, but is preferably 20 to 90 mass%, more preferably 30 to 80 mass%, and even more preferably 40 to 70 mass%, relative to the total amount (100 mass%) of the resin components in the resin composition of the present embodiment.
- the content of the siloxane-modified maleimide resin (A) is equal to or greater than the above lower limit, a cured product having better moldability, heat resistance, and conductor adhesion tends to be obtained.
- the content of the siloxane-modified maleimide resin (A) is equal to or less than the above upper limit, a cured product having better dielectric properties tends to be obtained.
- the term "resin component” refers to a resin and a compound that forms a resin through a curing reaction.
- components (A) and (B) correspond to the resin component.
- the resin composition contains, as optional components, resins or compounds that form a resin through a curing reaction in addition to the above components, these optional components are also included in the resin component.
- Optional resin components include components (E) and (F), which will be described later.
- components (C), (D), and (G) are not included in the resin component.
- the content of the resin component in the resin composition of the present embodiment is not particularly limited, but is preferably 20 to 90 mass%, more preferably 30 to 70 mass%, and even more preferably 40 to 60 mass%, relative to the total solid content (100 mass%) in the resin composition.
- the content of the resin component is equal to or more than the lower limit, the moldability of the resin composition tends to be improved, whereas when the content of the resin component is equal to or less than the upper limit, a cured product having excellent low thermal expansion tends to be obtained.
- the polyphenylene ether resin (B) is not particularly limited as long as it is a resin having a polyphenylene ether chain and a functional group containing an ethylenically unsaturated bond. By containing the polyphenylene ether resin (B), the resin composition of the present embodiment tends to easily give a cured product having more excellent dielectric properties.
- the polyphenylene ether resin (B) may be used alone or in combination of two or more kinds.
- Polyphenylene ether resin has a phenylene ether bond and preferably has a structural unit represented by the following general formula (B-1).
- R B1 is a hydrocarbon group having 1 to 5 carbon atoms or a halogen atom.
- n B1 is an integer of 0 to 4.
- Examples of the hydrocarbon group having 1 to 5 carbon atoms represented by R B1 in the above general formula (B-1) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, an n-pentyl group, etc.
- the hydrocarbon group having 1 to 5 carbon atoms may be either linear or branched.
- a hydrocarbon group having 1 to 3 carbon atoms is preferable, and a methyl group is more preferable.
- Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- n B1 is an integer of 0 to 4, preferably 1 or 2, and more preferably 2.
- the substitution position of R B1 is preferably the ortho position on the benzene ring based on the substitution position of the oxygen atom.
- n B1 is an integer of 2 or more, multiple R B1 may be the same or different.
- the phenylene ether unit represented by the above general formula (B-1) is preferably a phenylene ether unit represented by the following general formula (B-1').
- the polyphenylene ether resin (B) has a functional group containing an ethylenically unsaturated bond (hereinafter, may be referred to as an "ethylenically unsaturated bond-containing group").
- ethylenically unsaturated bond means a carbon-carbon double bond capable of undergoing an addition reaction, and does not include a double bond in an aromatic ring.
- Examples of the ethylenically unsaturated bond-containing group include a vinyl group, an allyl group, a 1-methylallyl group, an isopropenyl group, a 2-butenyl group, a 3-butenyl group, a styryl group, a maleimide group, and a group represented by the following general formula (B-2).
- R B2 is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms.
- the number of carbon atoms in the alkyl group having 1 to 20 carbon atoms represented by R B2 in the above general formula (B-2) is preferably 1 to 10, more preferably 1 to 3, and even more preferably 1. That is, R B2 is more preferably a methyl group.
- the group represented by the above general formula (B-2) in which R B2 is a hydrogen atom corresponds to an acryloyl group, and the group represented by the above general formula (B- 2 ) in which R B2 is a methyl group corresponds to a methacryloyl group.
- the ethylenically unsaturated bond-containing group possessed by the polyphenylene ether resin (B) is preferably a group represented by the above general formula (B-2), more preferably a (meth)acryloyl group, and even more preferably a methacryloyl group.
- the number of ethylenically unsaturated bond-containing groups that the polyphenylene ether resin (B) has in one molecule is not particularly limited, but is preferably 1 to 5, more preferably 2 to 3, and even more preferably 2.
- the number of ethylenically unsaturated bond-containing groups is equal to or greater than the above lower limit, a cured product having better heat resistance tends to be obtained.
- the number of ethylenically unsaturated bond-containing groups is equal to or less than the above upper limit, the flowability and moldability of the resin composition tends to be improved.
- the polyphenylene ether resin (B) preferably has an ethylenically unsaturated bond-containing group at a terminal, and more preferably at both terminals.
- the (B) polyphenylene ether resin may have an ethylenically unsaturated bond-containing group in a position other than the terminal, but it preferably has an ethylenically unsaturated bond-containing group only at the terminal, and more preferably has an ethylenically unsaturated bond-containing group only at both terminals.
- the weight average molecular weight (Mw) of the polyphenylene ether resin (B) is not particularly limited, but is preferably 500 to 7,000, more preferably 800 to 5,000, and even more preferably 1,000 to 3,000.
- the weight average molecular weight (Mw) of the polyphenylene ether resin (B) is equal to or greater than the lower limit, a cured product having excellent dielectric properties and heat resistance tends to be obtained.
- the weight average molecular weight (Mw) of the polyphenylene ether resin (B) is equal to or less than the upper limit, the moldability of the resin composition tends to be improved.
- the method for synthesizing polyphenylene ether resin is not particularly limited and may be any known method for synthesizing and modifying polyphenylene ether.
- the content of the polyphenylene ether resin (B) in the resin composition of the present embodiment is not particularly limited, but is preferably 1 to 30 mass %, more preferably 5 to 25 mass %, and even more preferably 10 to 20 mass %, relative to the total amount (100 mass %) of the resin components in the resin composition of the present embodiment.
- the content of the polyphenylene ether resin (B) is equal to or greater than the lower limit, a cured product having excellent dielectric properties tends to be obtained.
- the content of the polyphenylene ether resin (B) is equal to or less than the upper limit, the moldability of the resin composition tends to be improved.
- the (C) phosphorus-based flame retardant is not particularly limited so long as the phosphorus atom content is 12 mass % or more, but metal phosphates are preferred, and metal salts of di-substituted phosphinic acids are more preferred.
- the metal salt of a disubstituted phosphinic acid include a metal salt of a dialkylphosphinic acid, a metal salt of a diallylphosphinic acid, a metal salt of a divinylphosphinic acid, and a metal salt of a diarylphosphinic acid.
- metal salts of disubstituted phosphinic acids include lithium salts, sodium salts, potassium salts, calcium salts, magnesium salts, aluminum salts, titanium salts, zinc salts, etc.
- aluminum salts are preferred, and aluminum trisdiethylphosphinate is more preferred.
- the phosphorus-based flame retardant (C) may be used alone or in combination of two or more kinds.
- the phosphorus atom content in the phosphorus-based flame retardant (C) is 12 mass% or more.
- the content of phosphorus atoms in component (C) is preferably from 13 to 50 mass %, more preferably from 15 to 40 mass %, and even more preferably from 20 to 30 mass %.
- the content of the phosphorus-based flame retardant (C) in the resin composition of the present embodiment is not particularly limited, but is preferably 1 to 30 parts by mass, more preferably 3 to 20 parts by mass, and even more preferably 4 to 10 parts by mass relative to the total amount (100 parts by mass) of the resin components in the resin composition of the present embodiment.
- the content of the (C) phosphorus-based flame retardant is at least the above lower limit, flame retardancy, resin flow, and circuit embedding properties tend to be more improved.
- the content of the phosphorus-based flame retardant (C) in the resin composition of the present embodiment is not particularly limited, but is preferably 0.5 to 15 mass%, more preferably 1 to 10 mass%, and even more preferably 2 to 5 mass%, relative to the total amount of solids in the resin composition of the present embodiment (100 mass%).
- the content of the (C) phosphorus-based flame retardant is at least the above lower limit, flame retardancy, resin flow, and circuit embedding properties tend to be more improved.
- the resin composition of the present embodiment preferably further contains (D) an inorganic filler.
- the resin composition of the present embodiment tends to easily give a cured product that has low thermal expansion properties, heat resistance, and flame retardancy.
- the inorganic filler (D) may be used alone or in combination of two or more kinds.
- inorganic fillers examples include silica, alumina, titanium oxide, mica, beryllia, barium titanate, potassium titanate, strontium titanate, calcium titanate, aluminum carbonate, magnesium hydroxide, aluminum hydroxide, aluminum silicate, calcium carbonate, calcium silicate, magnesium silicate, silicon nitride, boron nitride, clay, talc, aluminum borate, silicon carbide, etc.
- silica, alumina, mica, and talc are preferred, silica and alumina are more preferred, and silica is even more preferred.
- fused silica is preferred from the viewpoints of dispersibility and moldability.
- the average particle size of the inorganic filler (D) is not particularly limited, but from the viewpoint of dispersibility and fine wiring property of the inorganic filler (D), it is preferably 0.01 to 20 ⁇ m, more preferably 0.1 to 10 ⁇ m, even more preferably 0.2 to 1 ⁇ m, and particularly preferably 0.3 to 0.8 ⁇ m.
- the average particle size of the inorganic filler (D) refers to the particle size at the point corresponding to 50% volume when a cumulative frequency distribution curve of particle sizes is calculated assuming the total volume of the particles to be 100%.
- the average particle size of the inorganic filler (D) can be measured, for example, by a particle size distribution measuring device using a laser diffraction scattering method.
- the shape of the inorganic filler (D) may be, for example, spherical or crushed, with spherical being preferred.
- the content of the inorganic filler (D) is not particularly limited, but is preferably 20 to 90 mass%, more preferably 30 to 70 mass%, and even more preferably 40 to 60 mass%, relative to the total amount of solids in the resin composition (100 mass%).
- the content of the (D) inorganic filler is equal to or more than the above lower limit, a cured product having excellent low thermal expansion, heat resistance, and flame retardancy tends to be obtained.
- the content of the (D) inorganic filler is equal to or less than the above upper limit, the moldability of the resin composition tends to be improved.
- the resin composition of the present embodiment further contains (E) a maleimide resin.
- the maleimide resin (E) may be used alone or in combination of two or more kinds.
- Examples of the maleimide resin (E) include the same maleimide resin (A1) as described in the section ⁇ (A) Siloxane-modified maleimide resin>.
- the content of the maleimide resin (E) in the resin composition of the present embodiment is not particularly limited, but is preferably 5 to 40 mass%, more preferably 10 to 30 mass%, and even more preferably 15 to 25 mass%, relative to the total amount (100 mass%) of the resin components in the resin composition of the present embodiment.
- the content of the (E) maleimide resin is equal to or greater than the above lower limit, a cured product having better moldability, heat resistance, and conductor adhesion tends to be obtained.
- the content of the (E) maleimide resin is equal to or less than the above upper limit, a cured product having better dielectric properties tends to be obtained.
- the resin composition of the present embodiment preferably further contains (F) a styrene-based elastomer.
- the resin composition of the present embodiment tends to have better dielectric properties by containing the styrene-based elastomer (F).
- the styrene-based elastomer (F) may be used alone or in combination of two or more kinds.
- the styrene-based elastomer has a structural unit derived from a styrene-based compound (hereinafter, may be referred to as a "styrene-based unit").
- styrene-based unit examples include styrene; and alkyl-substituted styrenes such as ⁇ -methylstyrene, o-methylstyrene, m-methylstyrene, and p-methylstyrene.
- the number of carbon atoms in the alkyl group of the alkyl-substituted styrene is preferably 1 to 5, more preferably 1 to 3, and even more preferably 1 or 2.
- the (F) styrene-based elastomer may contain structural units other than styrene-based units.
- structural units other than styrene-based units include butadiene-derived structural units, isoprene-derived structural units, maleic acid-derived structural units, and maleic anhydride-derived structural units.
- the butadiene-derived structural units and isoprene-derived structural units may be hydrogenated. When hydrogenated, the butadiene-derived structural units are structural units in which ethylene units and butylene units are mixed, and the isoprene-derived structural units are structural units in which ethylene units and propylene units are mixed.
- Examples of the styrene-based elastomer (F) include hydrogenated styrene-butadiene-styrene block copolymers, hydrogenated styrene-isoprene-styrene block copolymers, and styrene-maleic anhydride copolymers.
- Examples of hydrogenated styrene-butadiene-styrene block copolymers include SEBS obtained by completely hydrogenating the carbon-carbon double bonds in the butadiene block, and SBBS obtained by partially hydrogenating the carbon-carbon double bonds at the 1,2-bond sites in the butadiene block.
- Hydrogenated styrene-isoprene-styrene block copolymers are obtained as SEPS by hydrogenating the polyisoprene portion.
- SEBS and SEPS are preferred, with SEBS being more preferred, from the viewpoints of dielectric properties, adhesion to conductors, heat resistance, glass transition temperature, and low thermal expansion.
- the content of styrene units (hereinafter sometimes referred to as "styrene content”) is preferably 5 to 60% by mass, more preferably 7 to 40% by mass, and even more preferably 10 to 20% by mass, from the viewpoints of dielectric properties, conductor adhesion, heat resistance, and low thermal expansion.
- the (F) styrene-based elastomer may be acid-modified with maleic anhydride, etc.
- the acid value of the (F) acid-modified styrene-based elastomer is preferably 2 to 20 mg CH 3 ONa/g, more preferably 5 to 15 mg CH 3 ONa/g, and even more preferably 7 to 13 mg CH 3 ONa/g.
- the number average molecular weight (Mn) of the (F) styrene-based elastomer is preferably 10,000 to 500,000, more preferably 50,000 to 350,000, and even more preferably 100,000 to 200,000.
- the content of the (F) styrene-based elastomer in the resin composition of the present embodiment is preferably 1 to 30 mass%, more preferably 3 to 20 mass%, and even more preferably 5 to 10 mass%, relative to the total amount (100 mass%) of resin components in the resin composition.
- the content of the (F) styrene-based elastomer is equal to or greater than the lower limit, the dielectric properties tend to be improved.
- the content of the (F) styrene-based elastomer is equal to or less than the upper limit, the heat resistance and flame retardancy tend to be improved.
- the resin composition of the present embodiment preferably further contains (G) a curing accelerator.
- the curing accelerator (G) By including the curing accelerator (G), the resin composition of the present embodiment has improved curability, and tends to have better dielectric properties, heat resistance, and conductor adhesion.
- the curing accelerator (G) may be used alone or in combination of two or more kinds.
- Examples of the curing accelerator (G) include acid catalysts such as p-toluenesulfonic acid; amine compounds such as triethylamine, tributylamine, pyridine, and dicyandiamide; imidazole compounds such as methylimidazole, phenylimidazole, 2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, and 1-cyanoethyl-2-phenylimidazolium trimellitate; isocyanate mask imidazole compounds such as an addition reaction product of hexamethylene diisocyanate resin and 2-ethyl-4-methylimidazole; quaternary ammonium compounds; and phosphorus compounds such as triphenylphosphine and quaternary phosphonium compounds which are addition reaction products of p-benzoquinone and tri-n-butylphosphine.
- acid catalysts such as p-toluenesulf
- peroxides such as dicumyl peroxide, 2,5-dimethyl-2,5-bis(t-butylperoxy)hexyne-3, 2,5-dimethyl-2,5-bis(t-butylperoxy)hexane, t-butylperoxyisopropyl monocarbonate, and ⁇ , ⁇ '-bis(t-butylperoxy)diisopropylbenzene; inorganic peroxides such as potassium persulfate, sodium persulfate, and ammonium persulfate; azo compounds such as 2,2'-azobisisobutyronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), and 2,2'-azobis(4-methoxy-2'-dimethylvaleronitrile); carboxylates such as manganese, cobalt, and zinc; and acid catalysts such as p-toluenesulfonic acid.
- inorganic peroxides such
- the content of the curing accelerator (G) is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 7 parts by mass, and even more preferably 0.5 to 5 parts by mass, relative to the total amount (100 parts by mass) of the resin components in the resin composition of the present embodiment.
- the content of the curing accelerator (G) is equal to or more than the lower limit, a sufficient curing acceleration effect tends to be easily obtained, and when the content of the curing accelerator (G) is equal to or less than the upper limit, storage stability tends to be more easily improved.
- the resin composition of the present embodiment may further contain one or more selected from the group consisting of resin materials other than the above components, antioxidants, heat stabilizers, antistatic agents, ultraviolet absorbers, pigments, colorants, lubricants, and other additives, as necessary. Each of these may be used alone or in combination of two or more. The amount of these used is not particularly limited, and may be used as needed within a range that does not impair the effects of the present embodiment.
- the resin composition of the present embodiment may contain an organic solvent from the viewpoint of facilitating handling and facilitating production of a prepreg, which will be described later.
- the organic solvent may be used alone or in combination of two or more kinds.
- examples of the organic solvent include alcohol-based solvents such as ethanol, propanol, butanol, methyl cellosolve, butyl cellosolve, and propylene glycol monomethyl ether; ketone-based solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ether-based solvents such as tetrahydrofuran; aromatic hydrocarbon-based solvents such as toluene, xylene, and mesitylene; nitrogen-containing solvents such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone; sulfur-containing solvents such as dimethylsulfoxide; and ester-based solvents such as ⁇ -butyrolact
- ketone solvents are more preferred, and methyl ethyl ketone is even more preferred.
- the resin composition of the present embodiment can be produced by mixing each component by a known method. At this time, each component may be dissolved or dispersed while stirring.
- the conditions such as the mixing order, temperature, and time are not particularly limited and may be set arbitrarily depending on the type of raw material, etc.
- the prepreg of the present embodiment is a prepreg containing the resin composition of the present embodiment or a semi-cured product of the resin composition.
- the prepreg of the present embodiment contains, for example, the resin composition of the present embodiment or a semi-cured product of the resin composition, and a sheet-like fiber base material.
- the sheet-like fiber base material contained in the prepreg of this embodiment for example, a known sheet-like fiber base material used in various laminates for electrical insulating materials can be used.
- the material for the sheet-like fiber substrate include inorganic fibers such as E-glass, D-glass, S-glass, and Q-glass; organic fibers such as polyimide, polyester, and tetrafluoroethylene; mixtures of these; etc.
- These sheet-like fiber substrates have shapes such as woven fabric, nonwoven fabric, roving, chopped strand mat, and surfacing mat.
- the prepreg of the present embodiment can be produced, for example, by impregnating or coating a sheet-like fiber substrate with the resin composition of the present embodiment, and then heating and drying to bring it to a B-stage.
- the temperature and time for heat drying are not particularly limited, but from the viewpoint of productivity and appropriately bringing the resin composition of the present embodiment into the B-stage, the temperature and time for heat drying can be, for example, 50 to 200° C. and 1 to 30 minutes.
- the amount of the resin composition contained in the prepreg of this embodiment is not particularly limited, but from the viewpoint of obtaining better moldability when made into a laminate, it is preferably 20 to 90% by mass, more preferably 40 to 85% by mass, and even more preferably 50 to 80% by mass.
- the resin film of the present embodiment is a resin film containing the resin composition of the present embodiment or a semi-cured product of the resin composition.
- the resin film of the present embodiment can be produced, for example, by applying the resin composition of the present embodiment containing an organic solvent onto a support, and then drying by heating.
- the support include a plastic film, a metal foil, and a release paper.
- the temperature and time for heat drying are not particularly limited, but from the viewpoints of productivity and appropriately bringing the resin composition of the present embodiment into the B-stage, the temperature and time for heat drying can be set to 50 to 200° C. and 1 to 30 minutes.
- the resin film of this embodiment is preferably used to form an insulating layer when manufacturing a printed wiring board.
- the laminate of the present embodiment is a laminate having a cured product of the resin composition of the present embodiment and a metal foil.
- a laminate having a metal foil is sometimes called a metal-clad laminate.
- the metal of the metal foil is not particularly limited, and examples include copper, gold, silver, nickel, platinum, molybdenum, ruthenium, aluminum, tungsten, iron, titanium, chromium, and alloys containing one or more of these metal elements.
- the laminate of this embodiment can be produced, for example, by arranging metal foil on one or both sides of the prepreg of this embodiment and then molding it under heat and pressure.
- the B-staged prepreg is cured by this hot press molding to obtain the laminate of this embodiment.
- the hot pressure molding for example, a multi-stage press, a multi-stage vacuum press, a continuous molding machine, an autoclave molding machine, or the like can be used.
- the conditions for the hot pressing are not particularly limited, but may be, for example, a temperature of 100 to 300° C., a time of 10 to 300 minutes, and a pressure of 1.5 to 5 MPa.
- the printed wiring board of the present embodiment is a printed wiring board having a cured product of the resin composition of the present embodiment.
- the printed wiring board of the present embodiment can be manufactured, for example, by forming a conductor circuit on one or more selected from the group consisting of the cured product of the prepreg of the present embodiment, the cured product of the resin film of the present embodiment, and a laminated board by a known method.
- a multilayer printed wiring board can be manufactured by further performing a multilayer adhesive process as necessary.
- the conductor circuit can be formed, for example, by appropriately performing a hole drilling process, a metal plating process, an etching process of a metal foil, or the like.
- the semiconductor package of this embodiment is a semiconductor package that includes the printed wiring board of this embodiment and a semiconductor element.
- the semiconductor package of this embodiment can be manufactured, for example, by mounting a semiconductor chip, a memory, and the like on the printed wiring board of this embodiment by a known method.
- the weight average molecular weight (Mw) was measured by the following method.
- the values were calculated from a calibration curve using standard polystyrene by gel permeation chromatography (GPC).
- the calibration curve was approximated by a third-order equation using standard polystyrene: TSKstandard POLYSTYRENE (Type: A-2500, A-5000, F-1, F-2, F-4, F-10, F-20, F-40) [manufactured by Tosoh Corporation, product name].
- TSKstandard POLYSTYRENE Type: A-2500, A-5000, F-1, F-2, F-4, F-10, F-20, F-40 [manufactured by Tosoh Corporation, product name].
- the measurement conditions for GPC are shown below.
- Production Example 1 Production of siloxane-modified maleimide resin
- a 5-liter reaction vessel equipped with a thermometer, a stirrer, and a moisture content meter with a reflux condenser, capable of heating and cooling 100 parts by mass of 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane, 5.6 parts by mass of a silicone compound having primary amino groups at both ends (primary amino group equivalent: 750 g/mol), 7.9 parts by mass of 3,3'-diethyl-4,4'-diaminodiphenylmethane, and 171 parts by mass of propylene glycol monomethyl ether were added and reacted for 2 hours under reflux.
- the weight average molecular weight (Mw) of the obtained siloxane-modified maleimide resin was about 2,700.
- Prepreg Production The resin composition obtained above was applied to a glass cloth having a thickness of 0.02 mm, and then dried for 5 minutes at the drying temperature shown in Table 1 to prepare a prepreg.
- the content of the resin composition in the prepreg obtained in each example is shown in Table 1.
- Resin flow was evaluated by the following method in accordance with IPC TM-650.
- the prepreg obtained in each example was cut into a 102 mm square, and four of the prepregs were stacked to prepare a test piece, and the weight of the test piece was measured. The measured weight was designated as W1.
- the test piece was placed in a press machine set to a temperature of 171 ⁇ 3° C., a pressure of 1.38 ⁇ 0.07 MPa, and a time of 5 ⁇ 0.5 minutes, and pressed. After that, a disk having a diameter of 81.1 mm was punched out from the center of the test piece, and the weight was measured. The measured weight was designated as W2.
- Resin flow (%) ⁇ [W1-2 x W2]/W1 ⁇ x 100
- Polyphenylene ether resin having methacryloyl groups polyphenylene ether having methacryloyl groups at both ends (weight average molecular weight (Mw) 1,700)
- Phosphorus-based flame retardant 1 aluminum dialkylphosphinate, metal salt of disubstituted phosphinic acid, phosphorus atom content: 23.5% by mass
- Phosphorus-based flame retardant 2 4,4'-biphenylene-bis(di-2,6-dimethylphenylphosphate), phosphorus atom content: 8.1% by mass
- Maleimide resin polyphenylmethane maleimide (manufactured by Daiwa Chemical Industry Co., Ltd., product name "BMI-2300")
- Component (F) SEBS: Carboxylic acid modified hydrogenated styrene-butadiene copolymer resin (manufactured by Asahi Kasei Chemicals Corporation, product name "Tuftec (registered trademark) M1913", styrene content 30 mass%, acid value 10 mgCH 3 ONa/g)
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Abstract
Description
本実施形態は、樹脂組成物、プリプレグ、積層板、樹脂フィルム、プリント配線板及び半導体パッケージに関する。 This embodiment relates to a resin composition, a prepreg, a laminate, a resin film, a printed wiring board, and a semiconductor package.
携帯電話に代表される移動体通信機器、その基地局装置、サーバー、ルーター等のネットワークインフラ機器、大型コンピューターなどの電子機器では、使用する信号の高速化及び大容量化が年々進んでいる。これに伴い、これらの電子機器に搭載するプリント配線板の基板材料には、高周波信号の伝送損失を低減できる誘電特性が求められている。 In electronic devices such as mobile phones, their base station equipment, servers, routers and other network infrastructure equipment, and large computers, the speed and capacity of the signals they use is increasing year by year. Accordingly, the substrate materials for the printed wiring boards used in these electronic devices are required to have dielectric properties that can reduce the transmission loss of high-frequency signals.
特許文献1には、プリント配線板の絶縁層に適用できる樹脂組成物として、得られる硬化物の比誘電率と誘電正接が低く、耐熱性にも優れる硬化性樹脂組成物を提供することを課題とする、ナフトールノボラック型エポキシ樹脂とポリフェニレンエーテル樹脂とを含有する硬化性樹脂組成物が開示されている。 Patent Document 1 discloses a curable resin composition containing naphthol novolac epoxy resin and polyphenylene ether resin, which aims to provide a curable resin composition that can be used for the insulating layer of a printed wiring board and that has a low relative dielectric constant and dielectric loss tangent of the resulting cured product and excellent heat resistance.
プリプレグ等の絶縁材料に対しては、良好な難燃性が要求される。
しかしながら、難燃性を向上させるべく、樹脂組成物に難燃剤を添加すると、回路の埋め込み性が悪化するという問題が生じる。回路の埋め込み性を改善する方法としては、例えば、プリプレグに含浸する樹脂組成物を低粘度化する方法が挙げられる。しかしながら、単に樹脂組成物を低粘度化する方法によると、プリプレグ等をプレス成形する際に、溶融した樹脂組成物が端部から流れ出る樹脂流れが発生し、成形物の厚み精度が低下するという問題が生じる。
For insulating materials such as prepregs, good flame retardancy is required.
However, when a flame retardant is added to a resin composition to improve flame retardancy, the circuit embeddability is deteriorated. For example, a method for improving the circuit embeddability is to reduce the viscosity of the resin composition impregnated into the prepreg. However, when the resin composition is simply reduced in viscosity, a resin flow occurs in which the molten resin composition flows out from the end when the prepreg or the like is press molded, resulting in a problem of reduced thickness accuracy of the molded product.
本実施形態は、このような現状に鑑み、難燃剤を含有し、樹脂流れを良好に抑制しながらも、回路埋め込み性に優れる樹脂組成物、該樹脂組成物を用いたプリプレグ、積層板、樹脂フィルム、プリント配線板及び半導体パッケージを提供することを課題とする。 In view of the current situation, the present embodiment aims to provide a resin composition that contains a flame retardant and effectively suppresses resin flow while also providing excellent circuit embedding properties, as well as a prepreg, laminate, resin film, printed wiring board, and semiconductor package that use the resin composition.
本発明者等は、上記課題を解決するために鋭意研究を重ねた結果、下記の本実施形態によって、上記課題を解決できることを見出した。
[1](A)N-置換マレイミド基を1個以上有するマレイミド樹脂(A1)に由来する構造及び第1級アミノ基を2個以上有するシロキサン化合物(A2)に由来する構造を含むシロキサン変性マレイミド樹脂と、
(B)エチレン性不飽和結合を含む官能基を有するポリフェニレンエーテル系樹脂と、
(C)リン原子の含有量が12質量%以上であるリン系難燃剤と、
を含有する樹脂組成物。
[2]前記(C)成分が、リン酸金属塩である、上記[1]に記載の樹脂組成物。
[3]前記(C)成分の含有量が、樹脂組成物中の樹脂成分の総量(100質量部)に対して、1~30質量部である、上記[1]又は[2]に記載の樹脂組成物。
[4]前記(B)成分が、前記エチレン性不飽和結合を含む官能基を末端に有する、上記[1]~[3]のいずれかに記載の樹脂組成物。
[5]前記(B)成分が有するエチレン性不飽和結合を含む官能基が、(メタ)アクリロイル基である、上記[1]~[4]のいずれかに記載の樹脂組成物。
[6]さらに、(D)無機充填材を含有する、上記[1]~[5]のいずれかに記載の樹脂組成物。
[7]前記(D)成分の含有量が、樹脂組成物中の固形分総量(100質量%)に対して、20~90質量%である、上記[6]に記載の樹脂組成物。
[8]上記[1]~[7]のいずれかに記載の樹脂組成物又は前記樹脂組成物の半硬化物を含有するプリプレグ。
[9]上記[1]~[7]のいずれかに記載の樹脂組成物の硬化物と、金属箔と、を有する積層板。
[10]上記[1]~[7]のいずれかに記載の樹脂組成物又は前記樹脂組成物の半硬化物を含有する樹脂フィルム。
[11]上記[1]~[7]のいずれかに記載の樹脂組成物の硬化物を有するプリント配線板。
[12]上記[11]に記載のプリント配線板と、半導体素子と、を有する半導体パッケージ。
As a result of extensive research into solving the above problems, the present inventors have found that the above problems can be solved by the present embodiment described below.
[1] (A) a siloxane-modified maleimide resin including a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups;
(B) a polyphenylene ether resin having a functional group containing an ethylenically unsaturated bond;
(C) a phosphorus-based flame retardant having a phosphorus atom content of 12 mass% or more;
A resin composition comprising:
[2] The resin composition according to the above [1], wherein the component (C) is a metal phosphate.
[3] The resin composition according to [1] or [2] above, wherein the content of the (C) component is 1 to 30 parts by mass relative to the total amount (100 parts by mass) of the resin components in the resin composition.
[4] The resin composition according to any one of the above [1] to [3], wherein the component (B) has a functional group containing an ethylenically unsaturated bond at a terminal thereof.
[5] The resin composition according to any one of the above [1] to [4], wherein the functional group containing an ethylenically unsaturated bond contained in the component (B) is a (meth)acryloyl group.
[6] The resin composition according to any one of the above [1] to [5], further comprising (D) an inorganic filler.
[7] The resin composition according to [6] above, wherein the content of the (D) component is 20 to 90 mass% relative to the total solid content (100 mass%) in the resin composition.
[8] A prepreg containing the resin composition according to any one of [1] to [7] above or a semi-cured product of the resin composition.
[9] A laminate comprising a cured product of the resin composition according to any one of [1] to [7] above and a metal foil.
[10] A resin film comprising the resin composition according to any one of [1] to [7] above or a semi-cured product of the resin composition.
[11] A printed wiring board having a cured product of the resin composition according to any one of [1] to [7] above.
[12] A semiconductor package comprising the printed wiring board according to [11] above and a semiconductor element.
本実施形態によると、難燃剤を含有し、樹脂流れを良好に抑制しながらも、回路埋め込み性に優れる樹脂組成物、該樹脂組成物を用いたプリプレグ、積層板、樹脂フィルム、プリント配線板及び半導体パッケージを提供することができる。 According to this embodiment, it is possible to provide a resin composition that contains a flame retardant and has excellent circuit embedding properties while effectively suppressing resin flow, as well as a prepreg, laminate, resin film, printed wiring board, and semiconductor package that use the resin composition.
本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。
例えば、数値範囲「X~Y」(X、Yは実数)という表記は、X以上、Y以下である数値範囲を意味する。そして、本明細書における「X以上」という記載は、X及びXを超える数値を意味する。また、本明細書における「Y以下」という記載は、Y及びY未満の数値を意味する。
本明細書中に記載されている数値範囲の下限値及び上限値は、それぞれ他の数値範囲の下限値又は上限値と任意に組み合わせられる。
本明細書中に記載されている数値範囲において、その数値範囲の下限値又は上限値は、実施例に示されている値に置き換えてもよい。
In this specification, a numerical range indicated using "to" indicates a range including the numerical values before and after "to" as the minimum and maximum values, respectively.
For example, a numerical range of "X to Y" (X and Y are real numbers) means a numerical range of not less than X and not more than Y. In this specification, the expression "not less than X" means X and a numerical value exceeding X. In this specification, the expression "not more than Y" means Y and a numerical value less than Y.
Each lower limit and upper limit of a numerical range described herein may be arbitrarily combined with the lower limit or upper limit of any other numerical range.
In the numerical ranges described in this specification, the lower or upper limit of the numerical range may be replaced with values shown in the examples.
本明細書に例示する各成分及び材料は、特に断らない限り、1種を単独で使用してもよいし、2種以上を組み合わせて用いてもよい。
本明細書において、樹脂組成物中の各成分の含有量は、樹脂組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、樹脂組成物中に存在する当該複数の物質の合計量を意味する。
Unless otherwise specified, each of the components and materials exemplified in this specification may be used alone or in combination of two or more.
In this specification, the content of each component in a resin composition means, when a plurality of substances corresponding to each component are present in the resin composition, the total amount of the plurality of substances present in the resin composition, unless otherwise specified.
本明細書に記載されている「XXを含有する」という表現は、XXが反応し得る場合にはXXが反応した状態で含有することと、単にXXを含有することの両方の意味を含む。 The expression "containing XX" used in this specification includes both the meaning of containing XX in a reacted state if XX is capable of reacting, and the meaning of simply containing XX.
本明細書において「固形分」とは、溶媒以外の成分を意味し、25℃で液体状の成分も固形分とみなす。 In this specification, "solids" refers to components other than the solvent, and components that are liquid at 25°C are also considered to be solids.
本明細書における「(メタ)アクリロイル」とは「アクリロイル」及びそれに対応する「メタクリロイル」を意味する。 In this specification, "(meth)acryloyl" means "acryloyl" and its corresponding "methacryloyl".
本明細書における重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー(GPC;Gel Permeation Chromatography)によってポリスチレン換算にて測定された値を意味し、具体的には、実施例に記載の方法によって測定することができる。 The weight average molecular weight (Mw) in this specification means a value measured in terms of polystyrene by gel permeation chromatography (GPC), and specifically, can be measured by the method described in the Examples.
本明細書に記載されている作用機序は推測であって、本実施形態の効果を奏する機序を限定するものではない。 The mechanism of action described in this specification is speculation and does not limit the mechanism by which the effects of this embodiment are achieved.
本明細書の記載事項を任意に組み合わせた態様も本実施形態に含まれる。 This embodiment also includes any combination of the items described in this specification.
[樹脂組成物]
本実施形態の樹脂組成物は、
(A)N-置換マレイミド基を1個以上有するマレイミド樹脂(A1)に由来する構造及び第1級アミノ基を2個以上有するシロキサン化合物(A2)に由来する構造を含むシロキサン変性マレイミド樹脂と、
(B)エチレン性不飽和結合を含む官能基を有するポリフェニレンエーテル系樹脂と、
(C)リン原子の含有量が12質量%以上であるリン系難燃剤と、
を含有する。
[Resin composition]
The resin composition of the present embodiment is
(A) a siloxane-modified maleimide resin including a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups;
(B) a polyphenylene ether resin having a functional group containing an ethylenically unsaturated bond;
(C) a phosphorus-based flame retardant having a phosphorus atom content of 12 mass% or more;
Contains:
なお、以下の説明において、(A)N-置換マレイミド基を1個以上有するマレイミド樹脂(A1)に由来する構造及び第1級アミノ基を2個以上有するシロキサン化合物(A2)に由来する構造を含むシロキサン変性マレイミド樹脂を、単に「(A)シロキサン変性マレイミド樹脂」と称する場合がある。
また、(B)エチレン性不飽和結合を含む官能基を有するポリフェニレンエーテル系樹脂を「(B)ポリフェニレンエーテル系樹脂」と称する場合がある。
また、(C)リン原子の含有量が12質量%以上であるリン系難燃剤を「(C)リン系難燃剤」と称する場合がある。
また、各成分は、各々、(A)成分、(B)成分等と称する場合がある。
以下、本実施形態の樹脂組成物が含有し得る各成分について順に説明する。
In the following description, the siloxane-modified maleimide resin (A) containing a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups may be simply referred to as "siloxane-modified maleimide resin (A)."
Furthermore, (B) a polyphenylene ether-based resin having a functional group containing an ethylenically unsaturated bond may be referred to as "(B) a polyphenylene ether-based resin."
In addition, a phosphorus-based flame retardant having a phosphorus atom content of 12 mass% or more (C) may be referred to as a "phosphorus-based flame retardant (C)".
Furthermore, each component may be referred to as component (A), component (B), etc.
Hereinafter, each component that may be contained in the resin composition of the present embodiment will be described in order.
<(A)シロキサン変性マレイミド樹脂>
(A)シロキサン変性マレイミド樹脂は、N-置換マレイミド基を1個以上有するマレイミド樹脂(A1)(以下、単に「マレイミド樹脂(A1)」ともいう)に由来する構造及び第1級アミノ基を2個以上有するシロキサン化合物(A2)(以下、単に「シロキサン化合物(A2)」ともいう)に由来する構造を含む。
(A)シロキサン変性マレイミド樹脂は、1種を単独で用いても、2種以上を組み合わせて用いてもよい。
<(A) Siloxane-modified maleimide resin>
The siloxane-modified maleimide resin (A) contains a structure derived from a maleimide resin (A1) (hereinafter also simply referred to as "maleimide resin (A1)") having one or more N-substituted maleimide groups, and a structure derived from a siloxane compound (A2) (hereinafter also simply referred to as "siloxane compound (A2)") having two or more primary amino groups.
The siloxane-modified maleimide resin (A) may be used alone or in combination of two or more kinds.
(A)シロキサン変性マレイミド樹脂中に含まれるマレイミド樹脂(A1)由来の構造及びシロキサン化合物(A2)由来の構造は、各々、1種単独であってもよく、2種以上であってもよい。 The structure derived from the maleimide resin (A1) and the structure derived from the siloxane compound (A2) contained in the siloxane-modified maleimide resin (A) may each be one type alone or two or more types.
(マレイミド樹脂(A1)由来の構造)
マレイミド樹脂(A1)由来の構造としては、例えば、マレイミド樹脂(A1)が有するN-置換マレイミド基のうち、少なくとも1つのN-置換マレイミド基が、シロキサン化合物(A2)が有する第1級アミノ基とマイケル付加反応してなる構造が挙げられる。
(Structure derived from maleimide resin (A1))
An example of the structure derived from the maleimide resin (A1) is a structure obtained by a Michael addition reaction between at least one N-substituted maleimide group among the N-substituted maleimide groups contained in the maleimide resin (A1) and a primary amino group contained in the siloxane compound (A2).
(A)シロキサン変性マレイミド樹脂中におけるマレイミド樹脂(A1)由来の構造の含有量は、特に限定されないが、誘電特性及びフィルムハンドリング性の観点から、好ましくは5~95質量%、より好ましくは30~93質量%、さらに好ましくは60~90質量%である。 The content of the structure derived from the maleimide resin (A1) in the siloxane-modified maleimide resin (A) is not particularly limited, but from the viewpoint of dielectric properties and film handling properties, it is preferably 5 to 95 mass%, more preferably 30 to 93 mass%, and even more preferably 60 to 90 mass%.
マレイミド樹脂(A1)は、N-置換マレイミド基を1個以上有するマレイミド樹脂であれば特に限定されない。
マレイミド樹脂(A1)は、導体接着性及び耐熱性の観点から、N-置換マレイミド基を2個以上有するマレイミド樹脂であることが好ましく、N-置換マレイミド基を2個以上有する芳香族マレイミド樹脂であることがより好ましく、N-置換マレイミド基を2個有する芳香族ビスマレイミド樹脂であることがさらに好ましい。
なお、本明細書中、「芳香族マレイミド樹脂」とは、芳香環に直接結合するN-置換マレイミド基を有する化合物を意味する。また、本明細書中、「芳香族ビスマレイミド樹脂」とは、芳香環に直接結合するN-置換マレイミド基を2個有する化合物を意味する。
また、本明細書中、「芳香族ポリマレイミド樹脂」とは、芳香環に直接結合するN-置換マレイミド基を3個以上有する化合物を意味する。
また、本明細書中、「脂肪族マレイミド樹脂」とは、脂肪族炭化水素に直接結合するN-置換マレイミド基を有する化合物を意味する。
The maleimide resin (A1) is not particularly limited as long as it is a maleimide resin having one or more N-substituted maleimide groups.
From the viewpoints of conductor adhesion and heat resistance, the maleimide resin (A1) is preferably a maleimide resin having two or more N-substituted maleimide groups, more preferably an aromatic maleimide resin having two or more N-substituted maleimide groups, and even more preferably an aromatic bismaleimide resin having two N-substituted maleimide groups.
In this specification, the term "aromatic maleimide resin" refers to a compound having an N-substituted maleimide group directly bonded to an aromatic ring, and the term "aromatic bismaleimide resin" refers to a compound having two N-substituted maleimide groups directly bonded to an aromatic ring.
In addition, in this specification, the term "aromatic polymaleimide resin" means a compound having three or more N-substituted maleimide groups directly bonded to an aromatic ring.
In addition, in this specification, the term "aliphatic maleimide resin" means a compound having an N-substituted maleimide group directly bonded to an aliphatic hydrocarbon.
マレイミド樹脂(A1)としては、下記一般式(A1-1)で表されるマレイミド樹脂[以下、「マレイミド樹脂(A1)」と称する場合がある。]が好ましい。 As the maleimide resin (A1), a maleimide resin represented by the following general formula (A1-1) [hereinafter, sometimes referred to as "maleimide resin (A1)"] is preferred.
(式中、XA11は2価の有機基である。)
(In the formula, X A11 is a divalent organic group.)
上記一般式(A1-1)中のXA11は、2価の有機基である。
上記一般式(A1-1)中のXA11が表す2価の有機基としては、例えば、下記一般式(A1-2)で表される2価の基、下記一般式(A1-3)で表される2価の基、下記一般式(A1-4)で表される2価の基、下記一般式(A1-5)で表される2価の基、下記一般式(A1-6)で表される2価の基等が挙げられる。
X A11 in the above general formula (A1-1) is a divalent organic group.
Examples of the divalent organic group represented by X A11 in the above general formula (A1-1) include a divalent group represented by the following general formula (A1-2), a divalent group represented by the following general formula (A1-3), a divalent group represented by the following general formula (A1-4), a divalent group represented by the following general formula (A1-5), and a divalent group represented by the following general formula (A1-6).
(式中、RA11は、炭素数1~5の脂肪族炭化水素基又はハロゲン原子である。nA11は0~4の整数である。*は結合部位を表す。)
(In the formula, R A11 is an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a halogen atom. n A11 is an integer of 0 to 4. * represents a bonding site.)
上記一般式(A1-2)中のRA11が表す炭素数1~5の脂肪族炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、t-ブチル基、n-ペンチル基等の炭素数1~5のアルキル基;炭素数2~5のアルケニル基;炭素数2~5のアルキニル基などが挙げられる。炭素数1~5の脂肪族炭化水素基は、直鎖状又は分岐鎖状のいずれであってもよい。
ハロゲン原子としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられる。
上記一般式(A1-2)中のnA11は0~4の整数であり、入手容易性の観点から、好ましくは0~2の整数、より好ましくは0又は1、さらに好ましくは0である。nA11が2以上の整数である場合、複数のRA11同士は、同一であってもよいし、異なっていてもよい。
Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms represented by R A11 in general formula (A1-2) above include alkyl groups having 1 to 5 carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, and n-pentyl groups; alkenyl groups having 2 to 5 carbon atoms; and alkynyl groups having 2 to 5 carbon atoms. The aliphatic hydrocarbon group having 1 to 5 carbon atoms may be either linear or branched.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
In the above general formula (A1-2), n A11 is an integer of 0 to 4, and from the viewpoint of availability, is preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 0. When n A11 is an integer of 2 or more, multiple R A11 may be the same or different.
(式中、RA12及びRA13は、各々独立に、炭素数1~5の脂肪族炭化水素基又はハロゲン原子である。XA12は炭素数1~5のアルキレン基、炭素数2~5のアルキリデン基、エーテル基、スルフィド基、スルホニル基、カルボニルオキシ基、ケト基、単結合、又は下記一般式(A1-3-1)で表される2価の基である。nA12及びnA13は、各々独立に、0~4の整数である。*は結合部位を表す。)
(In the formula, R A12 and R A13 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a halogen atom. X A12 represents an alkylene group having 1 to 5 carbon atoms, an alkylidene group having 2 to 5 carbon atoms, an ether group, a sulfide group, a sulfonyl group, a carbonyloxy group, a keto group, a single bond, or a divalent group represented by the following general formula (A1-3-1). n A12 and n A13 each independently represent an integer of 0 to 4. * represents a bonding site.)
上記一般式(A1-3)中のRA12及びRA13が表す炭素数1~5の脂肪族炭化水素基及びハロゲン原子としては、上記RA11と同じものが挙げられる。 Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms and the halogen atom represented by R A12 and R A13 in general formula (A1-3) above include the same as those for R A11 above.
上記一般式(A1-3)中のXA12が表す炭素数1~5のアルキレン基としては、例えば、メチレン基、1,2-ジメチレン基、1,3-トリメチレン基、1,4-テトラメチレン基、1,5-ペンタメチレン基等が挙げられる。
上記一般式(A1-3)中のXA12が表す炭素数2~5のアルキリデン基としては、例えば、エチリデン基、プロピリデン基、イソプロピリデン基、ブチリデン基、イソブチリデン基、ペンチリデン基、イソペンチリデン基等が挙げられる。
Examples of the alkylene group having 1 to 5 carbon atoms represented by X A12 in the above general formula (A1-3) include a methylene group, a 1,2-dimethylene group, a 1,3-trimethylene group, a 1,4-tetramethylene group, and a 1,5-pentamethylene group.
Examples of the alkylidene group having 2 to 5 carbon atoms represented by X A12 in the above general formula (A1-3) include an ethylidene group, a propylidene group, an isopropylidene group, a butylidene group, an isobutylidene group, a pentylidene group, and an isopentylidene group.
上記一般式(A1-3)中のnA12及びnA13は、各々独立に、0~4の整数である。nA12又はnA13が2以上の整数である場合、複数のRA12同士又は複数のRA13同士は、それぞれ同一であってもよいし、異なっていてもよい。 In the above general formula (A1-3), n A12 and n A13 each independently represent an integer of 0 to 4. When n A12 or n A13 is an integer of 2 or greater, a plurality of R A12 's or a plurality of R A13's may be the same or different.
上記一般式(A1-3)中のXA12が表す一般式(A1-3-1)で表される2価の基は以下のとおりである。 The divalent group represented by X A12 in the above general formula (A1-3) and represented by general formula (A1-3-1) is as follows.
(式中、RA14及びRA15は、各々独立に、炭素数1~5の脂肪族炭化水素基又はハロゲン原子である。XA13は炭素数1~5のアルキレン基、炭素数2~5のアルキリデン基、エーテル基、スルフィド基、スルホニル基、カルボニルオキシ基、ケト基又は単結合である。nA14及びnA15は、各々独立に、0~4の整数である。*は結合部位を表す。)
(In the formula, R A14 and R A15 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a halogen atom. X A13 represents an alkylene group having 1 to 5 carbon atoms, an alkylidene group having 2 to 5 carbon atoms, an ether group, a sulfide group, a sulfonyl group, a carbonyloxy group, a keto group, or a single bond. n A14 and n A15 each independently represent an integer of 0 to 4. * represents a bonding site.)
上記一般式(A1-3-1)中のRA14及びRA15が表す炭素数1~5の脂肪族炭化水素基及びハロゲン原子としては、上記RA11と同じものが挙げられる。
上記一般式(A1-3-1)中のXA13が表す炭素数1~5のアルキレン基及び炭素数2~5のアルキリデン基としては、上記XA12と同じものが挙げられる。これらの中でも、XA13としては、炭素数2~5のアルキリデン基が好ましく、炭素数2~4のアルキリデン基がより好ましく、イソプロピリデン基がさらに好ましい。
Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms and the halogen atom represented by R A14 and R A15 in general formula (A1-3-1) above include the same as those for R A11 above.
Examples of the alkylene group having 1 to 5 carbon atoms and the alkylidene group having 2 to 5 carbon atoms represented by X A13 in the above general formula (A1-3-1) include the same as those for X A12 above. Among these, X A13 is preferably an alkylidene group having 2 to 5 carbon atoms, more preferably an alkylidene group having 2 to 4 carbon atoms, and even more preferably an isopropylidene group.
上記一般式(A1-3-1)中のnA14及びnA15は、各々独立に、0~4の整数であり、入手容易性の観点から、いずれも、好ましくは0~2の整数、より好ましくは0又は1、さらに好ましくは0である。nA14又はnA15が2以上の整数である場合、複数のRA14同士又は複数のRA15同士は、それぞれ同一であってもよいし、異なっていてもよい。 In the above general formula (A1-3-1), n A14 and n A15 are each independently an integer of 0 to 4, and from the viewpoint of availability, each is preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 0. When n A14 or n A15 is an integer of 2 or greater, multiple R A14s or multiple R A15s may be the same or different.
(式中、nA16は0~10の整数である。*は結合部位を表す。)
(In the formula, n A16 is an integer of 0 to 10. * represents a binding site.)
上記一般式(A1-4)中のnA16は、入手容易性の観点から、好ましくは0~5の整数、より好ましくは0~4の整数、さらに好ましくは0~3の整数である。 In the above general formula (A1-4), n A16 is preferably an integer of 0 to 5, more preferably an integer of 0 to 4, and even more preferably an integer of 0 to 3, from the viewpoint of availability.
(式中、nA17は0~5の数である。*は結合部位を表す。)
(In the formula, n A17 is a number from 0 to 5. * represents a binding site.)
(式中、RA16及びRA17は、各々独立に、水素原子又は炭素数1~5の脂肪族炭化水素基である。nA18は1~8の整数である。*は結合部位を表す。)
(In the formula, R A16 and R A17 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 5 carbon atoms; n A18 represents an integer of 1 to 8; * represents a bonding site.)
上記一般式(A1-6)中のRA16及びRA17が表す炭素数1~5の脂肪族炭化水素基及びハロゲン原子としては、上記RA11と同じものが挙げられる。
nA18が2以上の整数である場合、複数のRA16同士又は複数のRA17同士は、それぞれ同一であってもよいし、異なっていてもよい。
Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms and the halogen atom represented by R A16 and R A17 in general formula (A1-6) above include the same as those for R A11 above.
When n A18 is an integer of 2 or greater, a plurality of R A16 or a plurality of R A17 may be the same or different.
マレイミド樹脂(A1)としては、例えば、芳香族ビスマレイミド樹脂、芳香族ポリマレイミド樹脂、脂肪族マレイミド樹脂等が挙げられる。
マレイミド樹脂(A1)としては、例えば、ビス(4-マレイミドフェニル)メタン、m-フェニレンビスマレイミド、2,2-ビス[4-(4-マレイミドフェノキシ)フェニル]プロパン、4-メチル-1,3-フェニレンビスマレイミド、3,3’-ジメチル-5,5’-ジエチル-4,4’-ジフェニルメタンビスマレイミド、ポリフェニルメタンマレイミド、ビフェニルアラルキル型マレイミド、インダン骨格を有する芳香族ビスマレイミド樹脂等が挙げられる。これらの中でも、2,2-ビス[4-(4-マレイミドフェノキシ)フェニル]プロパンが好ましい。
Examples of the maleimide resin (A1) include aromatic bismaleimide resins, aromatic polymaleimide resins, and aliphatic maleimide resins.
Examples of the maleimide resin (A1) include bis(4-maleimidophenyl)methane, m-phenylene bismaleimide, 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane, 4-methyl-1,3-phenylene bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, polyphenylmethane maleimide, biphenyl aralkyl maleimide, aromatic bismaleimide resins having an indane skeleton, etc. Among these, 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane is preferred.
(シロキサン化合物(A2)由来の構造)
シロキサン化合物(A2)由来の構造としては、例えば、シロキサン化合物(A2)が有する2個の第1級アミノ基のうち、一方又は両方の第1級アミノ基が、マレイミド樹脂(A1)が有するN-置換マレイミド基とマイケル付加反応してなる構造が挙げられる。
(Structure derived from siloxane compound (A2))
An example of the structure derived from the siloxane compound (A2) is a structure formed by a Michael addition reaction between one or both of the two primary amino groups contained in the siloxane compound (A2) and an N-substituted maleimide group contained in the maleimide resin (A1).
(A)シロキサン変性マレイミド樹脂中におけるシロキサン化合物(A2)由来の構造の含有量は、特に限定されないが、誘電特性、耐熱性、難燃性及びガラス転移温度の観点から、好ましくは5~95質量%、より好ましくは7~70質量%、さらに好ましくは10~40質量%である。 The content of the structure derived from the siloxane compound (A2) in the siloxane-modified maleimide resin (A) is not particularly limited, but from the viewpoints of dielectric properties, heat resistance, flame retardancy, and glass transition temperature, it is preferably 5 to 95 mass%, more preferably 7 to 70 mass%, and even more preferably 10 to 40 mass%.
シロキサン化合物(A2)は、第1級アミノ基を2個以上有するシロキサン化合物であれば特に限定されない。 The siloxane compound (A2) is not particularly limited as long as it is a siloxane compound having two or more primary amino groups.
シロキサン化合物(A2)は、下記一般式(A2-1)で表される2価の基を含むものが好ましく、下記一般式(A2-2)で表される2価の基を含むものがより好ましい。 The siloxane compound (A2) preferably contains a divalent group represented by the following general formula (A2-1), and more preferably contains a divalent group represented by the following general formula (A2-2).
(式中、RA21及びRA22は、各々独立に、炭素数1~5の脂肪族炭化水素基、フェニル基又は置換フェニル基である。*は結合部位を表す。)
(In the formula, R A21 and R A22 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms, a phenyl group, or a substituted phenyl group. * represents a bonding site.)
(式中、RA21及びRA22は、上記一般式(A2-1)中のものと同じであり、RA23及びRA24は、各々独立に、炭素数1~5の脂肪族炭化水素基、フェニル基又は置換フェニル基である。XA21及びXA22は、各々独立に、2価の有機基であり、nA21は、2~100の整数である。*は結合部位を表す。)
(In the formula, R A21 and R A22 are the same as those in the above general formula (A2-1), R A23 and R A24 each independently represent an aliphatic hydrocarbon group having 1 to 5 carbon atoms, a phenyl group or a substituted phenyl group. X A21 and X A22 each independently represent a divalent organic group, and n A21 is an integer of 2 to 100. * represents a bonding site.)
上記一般式(A2-1)及び(A2-2)中のRA21~RA24が表す炭素数1~5の脂肪族炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、t-ブチル基、n-ペンチル基等の炭素数1~5のアルキル基;炭素数2~5のアルケニル基;炭素数2~5のアルキニル基などが挙げられる。炭素数1~5の脂肪族炭化水素基は、直鎖状又は分岐鎖状のいずれであってもよい。該炭素数1~5の脂肪族炭化水素基としては、炭素数1~3の脂肪族炭化水素基が好ましく、炭素数1~3のアルキル基がより好ましく、メチル基がさらに好ましい。
RA21~RA24が表す置換フェニル基におけるフェニル基が有する置換基としては、上記した炭素数1~5の脂肪族炭化水素基が挙げられる。
Examples of the aliphatic hydrocarbon group having 1 to 5 carbon atoms represented by R A21 to R A24 in the above general formulae (A2-1) and (A2-2) include an alkyl group having 1 to 5 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, and an n-pentyl group; an alkenyl group having 2 to 5 carbon atoms; and an alkynyl group having 2 to 5 carbon atoms. The aliphatic hydrocarbon group having 1 to 5 carbon atoms may be either linear or branched. As the aliphatic hydrocarbon group having 1 to 5 carbon atoms, an aliphatic hydrocarbon group having 1 to 3 carbon atoms is preferable, an alkyl group having 1 to 3 carbon atoms is more preferable, and a methyl group is even more preferable.
Examples of the substituent that the phenyl group in the substituted phenyl group represented by R A21 to R A24 has include the above-mentioned aliphatic hydrocarbon groups having 1 to 5 carbon atoms.
XA21及びXA22が表す2価の有機基としては、例えば、アルキレン基、アルケニレン基、アルキニレン基、アリーレン基、-O-又はこれらが組み合わされた2価の連結基等が挙げられる。
上記アルキレン基としては、例えば、メチレン基、エチレン基、プロピレン基等の炭素数1~10のアルキレン基が挙げられる。
上記アルケニレン基としては、例えば、炭素数2~10のアルケニレン基が挙げられる。
上記アルキニレン基としては、例えば、炭素数2~10のアルキニレン基が挙げられる。
上記アリーレン基としては、例えば、フェニレン基、ナフチレン基等の炭素数6~20のアリーレン基が挙げられる。
これらの中でも、XA21及びXA22としては、アルキレン基、アリーレン基が好ましく、アルキレン基がより好ましい。
Examples of the divalent organic group represented by X A21 and X A22 include an alkylene group, an alkenylene group, an alkynylene group, an arylene group, --O--, or a divalent linking group formed by combining these groups.
Examples of the alkylene group include alkylene groups having 1 to 10 carbon atoms, such as a methylene group, an ethylene group, and a propylene group.
The alkenylene group includes, for example, alkenylene groups having 2 to 10 carbon atoms.
The alkynylene group includes, for example, alkynylene groups having 2 to 10 carbon atoms.
Examples of the arylene group include arylene groups having 6 to 20 carbon atoms, such as a phenylene group and a naphthylene group.
Among these, X A21 and X A22 are preferably an alkylene group or an arylene group, and more preferably an alkylene group.
nA21は、2~100の整数であり、好ましくは2~50の整数、より好ましくは3~40の整数、さらに好ましくは5~30の整数である。nA21が2以上の整数である場合、複数のRA21同士又は複数のRA22同士は、それぞれ同一であってもよいし、異なっていてもよい。 n A21 is an integer of 2 to 100, preferably an integer of 2 to 50, more preferably an integer of 3 to 40, and further preferably an integer of 5 to 30. When n A21 is an integer of 2 or greater, a plurality of R A21s or a plurality of R A22s may be the same or different.
シロキサン化合物(A2)としては、第1級アミノ基を両末端に有するポリジメチルシロキサンが好ましく、第1級アミノ基を両末端にのみ有するポリジメチルシロキサンがより好ましい。
シロキサン化合物(A2)の第1級アミノ基当量は、特に限定されないが、好ましくは300~2,000g/mol、より好ましくは400~1,500g/mol、さらに好ましくは500~1,000g/molである。
The siloxane compound (A2) is preferably a polydimethylsiloxane having primary amino groups at both ends, and more preferably a polydimethylsiloxane having primary amino groups only at both ends.
The primary amino group equivalent of the siloxane compound (A2) is not particularly limited, but is preferably 300 to 2,000 g/mol, more preferably 400 to 1,500 g/mol, and even more preferably 500 to 1,000 g/mol.
シロキサン化合物(A2)の重量平均分子量(Mw)は、特に限定されないが、取り扱い性及び成形性の観点から、好ましくは400~10,000、より好ましくは1,000~5,000、さらに好ましくは1,500~4,000、特に好ましくは2,000~3,000である。 The weight average molecular weight (Mw) of the siloxane compound (A2) is not particularly limited, but from the viewpoint of ease of handling and moldability, it is preferably 400 to 10,000, more preferably 1,000 to 5,000, even more preferably 1,500 to 4,000, and particularly preferably 2,000 to 3,000.
((A)シロキサン変性マレイミド樹脂の製造方法)
(A)シロキサン変性マレイミド樹脂は、例えば、マレイミド樹脂(A1)とシロキサン化合物(A2)とを有機溶媒中で反応させることによって製造することができる。
マレイミド樹脂(A1)とシロキサン化合物(A2)とを反応させることによって、マレイミド樹脂(A1)のN-置換マレイミド基とシロキサン化合物(A2)の第1級アミノ基とがマイケル付加反応してなる(A)シロキサン変性マレイミド樹脂が得られる。
マイケル付加反応の反応温度は、反応速度等の作業性、反応中における生成物のゲル化抑制などの観点から、例えば、50~160℃である。また、マイケル付加反応の反応時間は、生産性及び十分に反応を進行させるという観点から、例えば、0.5~10時間である。
((A) Method for Producing Siloxane-Modified Maleimide Resin)
The siloxane-modified maleimide resin (A) can be produced, for example, by reacting a maleimide resin (A1) with a siloxane compound (A2) in an organic solvent.
By reacting the maleimide resin (A1) with the siloxane compound (A2), a siloxane-modified maleimide resin (A) is obtained by a Michael addition reaction between the N-substituted maleimide group of the maleimide resin (A1) and the primary amino group of the siloxane compound (A2).
The reaction temperature of the Michael addition reaction is, for example, 50 to 160° C. from the viewpoints of workability such as reaction rate, suppression of gelation of the product during the reaction, etc. The reaction time of the Michael addition reaction is, for example, 0.5 to 10 hours from the viewpoints of productivity and allowing the reaction to proceed sufficiently.
((A)シロキサン変性マレイミド樹脂の含有量)
本実施形態の樹脂組成物において、(A)シロキサン変性マレイミド樹脂の含有量は、特に限定されないが、本実施形態の樹脂組成物中の樹脂成分の総量(100質量%)に対して、好ましくは20~90質量%、より好ましくは30~80質量%、さらに好ましくは40~70質量%である。
(A)シロキサン変性マレイミド樹脂の含有量が上記下限値以上であると、成形性、耐熱性及び導体接着性により優れる硬化物が得られ易い傾向にある。また、(A)シロキサン変性マレイミド樹脂の含有量が上記上限値以下であると、誘電特性により優れる硬化物が得られ易い傾向にある。
((A) Content of Siloxane-Modified Maleimide Resin)
In the resin composition of the present embodiment, the content of the (A) siloxane-modified maleimide resin is not particularly limited, but is preferably 20 to 90 mass%, more preferably 30 to 80 mass%, and even more preferably 40 to 70 mass%, relative to the total amount (100 mass%) of the resin components in the resin composition of the present embodiment.
When the content of the siloxane-modified maleimide resin (A) is equal to or greater than the above lower limit, a cured product having better moldability, heat resistance, and conductor adhesion tends to be obtained. When the content of the siloxane-modified maleimide resin (A) is equal to or less than the above upper limit, a cured product having better dielectric properties tends to be obtained.
ここで、本明細書において、「樹脂成分」とは、樹脂及び硬化反応によって樹脂を形成する化合物を意味し、例えば、(A)成分及び(B)成分が樹脂成分に相当する。また、樹脂組成物が、任意成分として、上記成分以外に樹脂又は硬化反応によって樹脂を形成する化合物を含有する場合、これらの任意成分も樹脂成分に含まれる。任意成分としての樹脂成分としては、後述する(E)成分、(F)成分等が挙げられる。一方、(C)成分、(D)成分、(G)成分は、樹脂成分には含めないものとする。 In this specification, the term "resin component" refers to a resin and a compound that forms a resin through a curing reaction. For example, components (A) and (B) correspond to the resin component. Furthermore, when the resin composition contains, as optional components, resins or compounds that form a resin through a curing reaction in addition to the above components, these optional components are also included in the resin component. Optional resin components include components (E) and (F), which will be described later. On the other hand, components (C), (D), and (G) are not included in the resin component.
本実施形態の樹脂組成物中における樹脂成分の含有量は、特に限定されないが、樹脂組成物中の固形分総量(100質量%)に対して、好ましくは20~90質量%、より好ましくは30~70質量%、さらに好ましくは40~60質量%である。
樹脂成分の含有量が上記下限値以上であると、樹脂組成物の成形性がより良好になり易い傾向にある。また、樹脂成分の含有量が上記上限値以下であると、低熱膨張性により優れる硬化物が得られ易い傾向にある。
The content of the resin component in the resin composition of the present embodiment is not particularly limited, but is preferably 20 to 90 mass%, more preferably 30 to 70 mass%, and even more preferably 40 to 60 mass%, relative to the total solid content (100 mass%) in the resin composition.
When the content of the resin component is equal to or more than the lower limit, the moldability of the resin composition tends to be improved, whereas when the content of the resin component is equal to or less than the upper limit, a cured product having excellent low thermal expansion tends to be obtained.
<(B)ポリフェニレンエーテル系樹脂>
(B)ポリフェニレンエーテル系樹脂は、ポリフェニレンエーテル鎖及びエチレン性不飽和結合を含む官能基を有する樹脂であれば特に限定されない。
本実施形態の樹脂組成物は、(B)ポリフェニレンエーテル系樹脂を含有することによって、誘電特性により優れる硬化物が得られ易い傾向にある。
(B)ポリフェニレンエーテル系樹脂は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
<(B) Polyphenylene Ether Resin>
The polyphenylene ether resin (B) is not particularly limited as long as it is a resin having a polyphenylene ether chain and a functional group containing an ethylenically unsaturated bond.
By containing the polyphenylene ether resin (B), the resin composition of the present embodiment tends to easily give a cured product having more excellent dielectric properties.
The polyphenylene ether resin (B) may be used alone or in combination of two or more kinds.
(B)ポリフェニレンエーテル系樹脂は、フェニレンエーテル結合を有するものであり、下記一般式(B-1)で表される構造単位を有することが好ましい。 (B) Polyphenylene ether resin has a phenylene ether bond and preferably has a structural unit represented by the following general formula (B-1).
(式中、RB1は、炭素数1~5の炭化水素基又はハロゲン原子である。nB1は、0~4の整数である。)
(In the formula, R B1 is a hydrocarbon group having 1 to 5 carbon atoms or a halogen atom. n B1 is an integer of 0 to 4.)
上記一般式(B-1)中のRB1が表す炭素数1~5の炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、t-ブチル基、n-ペンチル基等が挙げられる。炭素数1~5の炭化水素基は、直鎖状又は分岐鎖状のいずれであってもよい。該炭素数1~5の炭化水素基としては、炭素数1~3の炭化水素基が好ましく、メチル基がより好ましい。
ハロゲン原子としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられる。
Examples of the hydrocarbon group having 1 to 5 carbon atoms represented by R B1 in the above general formula (B-1) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, an n-pentyl group, etc. The hydrocarbon group having 1 to 5 carbon atoms may be either linear or branched. As the hydrocarbon group having 1 to 5 carbon atoms, a hydrocarbon group having 1 to 3 carbon atoms is preferable, and a methyl group is more preferable.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
上記一般式(B-1)中のnB1は0~4の整数であり、好ましくは1又は2、より好ましくは2である。なお、nB1が1又は2である場合、RB1の置換位置は、酸素原子の置換位置を基準として、ベンゼン環上のオルト位に置換していることが好ましい。また、nB1が2以上の整数である場合、複数のRB1同士は、同一であってもよいし、異なっていてもよい。
上記一般式(B-1)で表されるフェニレンエーテル単位は、下記一般式(B-1’)で表されるフェニレンエーテル単位であることが好ましい。
In the above general formula (B-1), n B1 is an integer of 0 to 4, preferably 1 or 2, and more preferably 2. When n B1 is 1 or 2, the substitution position of R B1 is preferably the ortho position on the benzene ring based on the substitution position of the oxygen atom. When n B1 is an integer of 2 or more, multiple R B1 may be the same or different.
The phenylene ether unit represented by the above general formula (B-1) is preferably a phenylene ether unit represented by the following general formula (B-1').
(B)ポリフェニレンエーテル系樹脂は、エチレン性不飽和結合を含む官能基[以下、「エチレン性不飽和結合含有基」と称する場合がある。]を有するものである。
なお、本明細書において、「エチレン性不飽和結合」とは、付加反応が可能な炭素-炭素二重結合を意味し、芳香環の二重結合は含まないものとする。
The polyphenylene ether resin (B) has a functional group containing an ethylenically unsaturated bond (hereinafter, may be referred to as an "ethylenically unsaturated bond-containing group").
In this specification, the term "ethylenically unsaturated bond" means a carbon-carbon double bond capable of undergoing an addition reaction, and does not include a double bond in an aromatic ring.
エチレン性不飽和結合含有基としては、例えば、ビニル基、アリル基、1-メチルアリル基、イソプロペニル基、2-ブテニル基、3-ブテニル基、スチリル基、マレイミド基、下記一般式(B-2)で表される基等が挙げられる。 Examples of the ethylenically unsaturated bond-containing group include a vinyl group, an allyl group, a 1-methylallyl group, an isopropenyl group, a 2-butenyl group, a 3-butenyl group, a styryl group, a maleimide group, and a group represented by the following general formula (B-2).
(式中、RB2は、水素原子又は炭素数1~20のアルキル基である。)
(In the formula, R B2 is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms.)
上記一般式(B-2)中のRB2が表す炭素数1~20のアルキル基の炭素数は、好ましくは1~10、より好ましくは1~3、さらに好ましくは1である。すなわち、RB2は、メチル基であることがさらに好ましい。RB2が水素原子である上記一般式(B-2)で表される基は、アクリロイル基に相当し、RB2がメチル基である上記一般式(B-2)で表される基は、メタクリロイル基に相当する。 The number of carbon atoms in the alkyl group having 1 to 20 carbon atoms represented by R B2 in the above general formula (B-2) is preferably 1 to 10, more preferably 1 to 3, and even more preferably 1. That is, R B2 is more preferably a methyl group. The group represented by the above general formula (B-2) in which R B2 is a hydrogen atom corresponds to an acryloyl group, and the group represented by the above general formula (B- 2 ) in which R B2 is a methyl group corresponds to a methacryloyl group.
以上の中でも、(B)ポリフェニレンエーテル系樹脂が有するエチレン性不飽和結合含有基は、誘電特性の観点から、上記一般式(B-2)で表される基であることが好ましく、(メタ)アクリロイル基であることがより好ましく、メタクリロイル基であることがさらに好ましい。 Among the above, from the viewpoint of dielectric properties, the ethylenically unsaturated bond-containing group possessed by the polyphenylene ether resin (B) is preferably a group represented by the above general formula (B-2), more preferably a (meth)acryloyl group, and even more preferably a methacryloyl group.
(B)ポリフェニレンエーテル系樹脂が1分子中に有するエチレン性不飽和結合含有基の数は、特に限定されないが、好ましくは1~5個、より好ましくは2~3個、さらに好ましくは2個である。
エチレン性不飽和結合含有基の数が上記下限値以上であると、耐熱性により優れる硬化物が得られ易い傾向にある。また、エチレン性不飽和結合含有基の数が上記上限値以下であると、樹脂組成物の流動性及び成形性がより良好になり易い傾向にある。
The number of ethylenically unsaturated bond-containing groups that the polyphenylene ether resin (B) has in one molecule is not particularly limited, but is preferably 1 to 5, more preferably 2 to 3, and even more preferably 2.
When the number of ethylenically unsaturated bond-containing groups is equal to or greater than the above lower limit, a cured product having better heat resistance tends to be obtained. When the number of ethylenically unsaturated bond-containing groups is equal to or less than the above upper limit, the flowability and moldability of the resin composition tends to be improved.
(B)ポリフェニレンエーテル系樹脂は、エチレン性不飽和結合含有基を末端に有することが好ましく、両末端に有することがより好ましい。
(B)ポリフェニレンエーテル系樹脂は、末端以外にもエチレン性不飽和結合含有基を有していてもよいが、末端のみにエチレン性不飽和結合含有基を有することが好ましく、両末端のみにエチレン性不飽和結合含有基を有することがより好ましい。
The polyphenylene ether resin (B) preferably has an ethylenically unsaturated bond-containing group at a terminal, and more preferably at both terminals.
The (B) polyphenylene ether resin may have an ethylenically unsaturated bond-containing group in a position other than the terminal, but it preferably has an ethylenically unsaturated bond-containing group only at the terminal, and more preferably has an ethylenically unsaturated bond-containing group only at both terminals.
(B)ポリフェニレンエーテル系樹脂の重量平均分子量(Mw)は、特に限定されないが、好ましくは500~7,000、より好ましくは800~5,000、さらに好ましくは1,000~3,000である。
(B)ポリフェニレンエーテル系樹脂の重量平均分子量(Mw)が上記下限値以上であると、誘電特性及び耐熱性に優れる硬化物が得られ易い傾向にある。また、(B)ポリフェニレンエーテル系樹脂の重量平均分子量(Mw)が上記上限値以下であると、樹脂組成物の成形性がより良好になり易い傾向にある。
The weight average molecular weight (Mw) of the polyphenylene ether resin (B) is not particularly limited, but is preferably 500 to 7,000, more preferably 800 to 5,000, and even more preferably 1,000 to 3,000.
When the weight average molecular weight (Mw) of the polyphenylene ether resin (B) is equal to or greater than the lower limit, a cured product having excellent dielectric properties and heat resistance tends to be obtained. When the weight average molecular weight (Mw) of the polyphenylene ether resin (B) is equal to or less than the upper limit, the moldability of the resin composition tends to be improved.
(B)ポリフェニレンエーテル系樹脂の合成方法は、公知のポリフェニレンエーテルの合成方法及び変性方法を適用することができ、特に限定されるものではない。 (B) The method for synthesizing polyphenylene ether resin is not particularly limited and may be any known method for synthesizing and modifying polyphenylene ether.
((B)ポリフェニレンエーテル系樹脂の含有量)
本実施形態の樹脂組成物中における(B)ポリフェニレンエーテル系樹脂の含有量は、特に限定されないが、本実施形態の樹脂組成物中の樹脂成分の総量(100質量%)に対して、好ましくは1~30質量%、より好ましくは5~25質量%、さらに好ましくは10~20質量%である。
(B)ポリフェニレンエーテル系樹脂の含有量が、上記下限値以上であると、誘電特性に優れる硬化物が得られ易い傾向にある。また、(B)ポリフェニレンエーテル系樹脂の含有量が、上記上限値以下であると、樹脂組成物の成形性がより良好になり易い傾向にある。
((B) Content of polyphenylene ether resin)
The content of the polyphenylene ether resin (B) in the resin composition of the present embodiment is not particularly limited, but is preferably 1 to 30 mass %, more preferably 5 to 25 mass %, and even more preferably 10 to 20 mass %, relative to the total amount (100 mass %) of the resin components in the resin composition of the present embodiment.
When the content of the polyphenylene ether resin (B) is equal to or greater than the lower limit, a cured product having excellent dielectric properties tends to be obtained. When the content of the polyphenylene ether resin (B) is equal to or less than the upper limit, the moldability of the resin composition tends to be improved.
<(C)リン原子の含有量が12質量%以上であるリン系難燃剤>
(C)リン系難燃剤としては、リン原子の含有量が12質量%以上であれば、特に限定されないが、リン酸金属塩が好ましく、2置換ホスフィン酸の金属塩がより好ましい。
2置換ホスフィン酸の金属塩としては、例えば、ジアルキルホスフィン酸の金属塩、ジアリルホスフィン酸の金属塩、ジビニルホスフィン酸の金属塩、ジアリールホスフィン酸の金属塩等が挙げられる。
なお、2置換ホスフィン酸の金属塩としては、例えば、リチウム塩、ナトリウム塩、カリウム塩、カルシウム塩、マグネシウム塩、アルミニウム塩、チタン塩、亜鉛塩等が挙げられる。これらの中でも、アルミニウム塩が好ましく、トリスジエチルホスフィン酸アルミニウムがより好ましい。
(C)リン系難燃剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
<(C) Phosphorus-based flame retardant having a phosphorus atom content of 12% by mass or more>
The (C) phosphorus-based flame retardant is not particularly limited so long as the phosphorus atom content is 12 mass % or more, but metal phosphates are preferred, and metal salts of di-substituted phosphinic acids are more preferred.
Examples of the metal salt of a disubstituted phosphinic acid include a metal salt of a dialkylphosphinic acid, a metal salt of a diallylphosphinic acid, a metal salt of a divinylphosphinic acid, and a metal salt of a diarylphosphinic acid.
Examples of metal salts of disubstituted phosphinic acids include lithium salts, sodium salts, potassium salts, calcium salts, magnesium salts, aluminum salts, titanium salts, zinc salts, etc. Among these, aluminum salts are preferred, and aluminum trisdiethylphosphinate is more preferred.
The phosphorus-based flame retardant (C) may be used alone or in combination of two or more kinds.
(C)リン系難燃剤中のリン原子の含有量は、12質量%以上である。(C)リン系難燃剤中のリン原子の含有量が12質量%以上であることによって、樹脂組成物の樹脂流れを良好に抑制しながらも、優れた回路埋め込み性が得られる。
同様の観点から、(C)成分中のリン原子の含有量は、好ましくは13~50質量%、より好ましくは15~40質量%、さらに好ましくは20~30質量%である。
The phosphorus atom content in the phosphorus-based flame retardant (C) is 12 mass% or more. By having the phosphorus atom content in the phosphorus-based flame retardant (C) be 12 mass% or more, excellent circuit embedding properties can be obtained while effectively suppressing the resin flow of the resin composition.
From the same viewpoint, the content of phosphorus atoms in component (C) is preferably from 13 to 50 mass %, more preferably from 15 to 40 mass %, and even more preferably from 20 to 30 mass %.
((C)リン系難燃剤の含有量)
本実施形態の樹脂組成物中における(C)リン系難燃剤の含有量は、特に限定されないが、本実施形態の樹脂組成物中の樹脂成分の総量(100質量部)に対して、好ましくは1~30質量部、より好ましくは3~20質量部、さらに好ましくは4~10質量部である。
(C)リン系難燃剤の含有量が、上記下限値以上であると、難燃性、樹脂流れ及び回路埋め込み性がより良好になり易い傾向にある。
本実施形態の樹脂組成物中における(C)リン系難燃剤の含有量は、特に限定されないが、本実施形態の樹脂組成物中の固形分総量(100質量%)に対して、好ましくは0.5~15質量%、より好ましくは1~10質量%、さらに好ましくは2~5質量%である。
(C)リン系難燃剤の含有量が、上記下限値以上であると、難燃性、樹脂流れ及び回路埋め込み性がより良好になり易い傾向にある。
(C) Content of phosphorus-based flame retardant
The content of the phosphorus-based flame retardant (C) in the resin composition of the present embodiment is not particularly limited, but is preferably 1 to 30 parts by mass, more preferably 3 to 20 parts by mass, and even more preferably 4 to 10 parts by mass relative to the total amount (100 parts by mass) of the resin components in the resin composition of the present embodiment.
When the content of the (C) phosphorus-based flame retardant is at least the above lower limit, flame retardancy, resin flow, and circuit embedding properties tend to be more improved.
The content of the phosphorus-based flame retardant (C) in the resin composition of the present embodiment is not particularly limited, but is preferably 0.5 to 15 mass%, more preferably 1 to 10 mass%, and even more preferably 2 to 5 mass%, relative to the total amount of solids in the resin composition of the present embodiment (100 mass%).
When the content of the (C) phosphorus-based flame retardant is at least the above lower limit, flame retardancy, resin flow, and circuit embedding properties tend to be more improved.
<(D)無機充填材>
本実施形態の樹脂組成物は、さらに、(D)無機充填材を含有することが好ましい。
本実施形態の樹脂組成物は、(D)無機充填材を含有することによって、低熱膨張性、耐熱性及び難燃性により優れる硬化物が得られ易い傾向にある。
(D)無機充填材は、1種を単独で用いても、2種以上を組み合わせて用いてもよい。
<(D) Inorganic filler>
The resin composition of the present embodiment preferably further contains (D) an inorganic filler.
By containing the inorganic filler (D), the resin composition of the present embodiment tends to easily give a cured product that has low thermal expansion properties, heat resistance, and flame retardancy.
The inorganic filler (D) may be used alone or in combination of two or more kinds.
(D)無機充填材としては、例えば、シリカ、アルミナ、酸化チタン、マイカ、ベリリア、チタン酸バリウム、チタン酸カリウム、チタン酸ストロンチウム、チタン酸カルシウム、炭酸アルミニウム、水酸化マグネシウム、水酸化アルミニウム、ケイ酸アルミニウム、炭酸カルシウム、ケイ酸カルシウム、ケイ酸マグネシウム、窒化ケイ素、窒化ホウ素、クレー、タルク、ホウ酸アルミニウム、炭化ケイ素等が挙げられる。これらの中でも、低熱膨張性、耐熱性及び難燃性の観点から、シリカ、アルミナ、マイカ、タルクが好ましく、シリカ、アルミナがより好ましく、シリカがさらに好ましい。シリカとしては、分散性及び成形性の観点から、溶融シリカが好ましい。 (D) Examples of inorganic fillers include silica, alumina, titanium oxide, mica, beryllia, barium titanate, potassium titanate, strontium titanate, calcium titanate, aluminum carbonate, magnesium hydroxide, aluminum hydroxide, aluminum silicate, calcium carbonate, calcium silicate, magnesium silicate, silicon nitride, boron nitride, clay, talc, aluminum borate, silicon carbide, etc. Among these, from the viewpoints of low thermal expansion, heat resistance, and flame retardancy, silica, alumina, mica, and talc are preferred, silica and alumina are more preferred, and silica is even more preferred. As for silica, fused silica is preferred from the viewpoints of dispersibility and moldability.
(D)無機充填材の平均粒子径は、特に限定されないが、(D)無機充填材の分散性及び微細配線性の観点から、好ましくは0.01~20μm、より好ましくは0.1~10μm、さらに好ましくは0.2~1μm、特に好ましくは0.3~0.8μmである。
なお、本明細書において、(D)無機充填材の平均粒子径は、粒子の全体積を100%として粒子径による累積度数分布曲線を求めたとき、体積50%に相当する点の粒子径のことである。(D)無機充填材の平均粒子径は、例えば、レーザー回折散乱法を用いた粒度分布測定装置等で測定することができる。
(D)無機充填材の形状としては、例えば、球状、破砕状等が挙げられ、球状であることが好ましい。
The average particle size of the inorganic filler (D) is not particularly limited, but from the viewpoint of dispersibility and fine wiring property of the inorganic filler (D), it is preferably 0.01 to 20 μm, more preferably 0.1 to 10 μm, even more preferably 0.2 to 1 μm, and particularly preferably 0.3 to 0.8 μm.
In this specification, the average particle size of the inorganic filler (D) refers to the particle size at the point corresponding to 50% volume when a cumulative frequency distribution curve of particle sizes is calculated assuming the total volume of the particles to be 100%. The average particle size of the inorganic filler (D) can be measured, for example, by a particle size distribution measuring device using a laser diffraction scattering method.
The shape of the inorganic filler (D) may be, for example, spherical or crushed, with spherical being preferred.
((D)無機充填材の含有量)
本実施形態の樹脂組成物が(D)無機充填材を含有する場合、(D)無機充填材の含有量は、特に限定されないが、樹脂組成物中の固形分総量(100質量%)に対して、好ましくは20~90質量%、より好ましくは30~70質量%、さらに好ましくは40~60質量%である。
(D)無機充填材の含有量が上記下限値以上であると、低熱膨張性、耐熱性及び難燃性により優れる硬化物が得られ易い傾向にある。また、(D)無機充填材の含有量が上記上限値以下であると、樹脂組成物の成形性がより良好になり易い傾向にある。
((D) Content of inorganic filler)
When the resin composition of the present embodiment contains an inorganic filler (D), the content of the inorganic filler (D) is not particularly limited, but is preferably 20 to 90 mass%, more preferably 30 to 70 mass%, and even more preferably 40 to 60 mass%, relative to the total amount of solids in the resin composition (100 mass%).
When the content of the (D) inorganic filler is equal to or more than the above lower limit, a cured product having excellent low thermal expansion, heat resistance, and flame retardancy tends to be obtained. When the content of the (D) inorganic filler is equal to or less than the above upper limit, the moldability of the resin composition tends to be improved.
<(E)マレイミド樹脂>
本実施形態の樹脂組成物は、さらに、(E)マレイミド樹脂を含有することが好ましい。
(E)マレイミド樹脂は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
(E)マレイミド樹脂としては、<(A)シロキサン変性マレイミド樹脂>の項で説明したマレイミド樹脂(A1)と同じものが挙げられる。
<(E) Maleimide resin>
It is preferable that the resin composition of the present embodiment further contains (E) a maleimide resin.
The maleimide resin (E) may be used alone or in combination of two or more kinds.
Examples of the maleimide resin (E) include the same maleimide resin (A1) as described in the section <(A) Siloxane-modified maleimide resin>.
((E)マレイミド樹脂の含有量)
本実施形態の樹脂組成物が、(E)マレイミド樹脂を含有する場合、本実施形態の樹脂組成物中における(E)マレイミド樹脂の含有量は、特に限定されないが、本実施形態の樹脂組成物中の樹脂成分の総量(100質量%)に対して、好ましくは5~40質量%、より好ましくは10~30質量%、さらに好ましくは15~25質量%である。
(E)マレイミド樹脂の含有量が上記下限値以上であると、成形性、耐熱性及び導体接着性により優れる硬化物が得られ易い傾向にある。また、(E)マレイミド樹脂の含有量が上記上限値以下であると、誘電特性により優れる硬化物が得られ易い傾向にある。
((E) Maleimide resin content)
When the resin composition of the present embodiment contains a maleimide resin (E), the content of the maleimide resin (E) in the resin composition of the present embodiment is not particularly limited, but is preferably 5 to 40 mass%, more preferably 10 to 30 mass%, and even more preferably 15 to 25 mass%, relative to the total amount (100 mass%) of the resin components in the resin composition of the present embodiment.
When the content of the (E) maleimide resin is equal to or greater than the above lower limit, a cured product having better moldability, heat resistance, and conductor adhesion tends to be obtained. When the content of the (E) maleimide resin is equal to or less than the above upper limit, a cured product having better dielectric properties tends to be obtained.
<(F)スチレン系エラストマー>
本実施形態の樹脂組成物は、さらに、(F)スチレン系エラストマーを含有することが好ましい。
本実施形態の樹脂組成物は、(F)スチレン系エラストマーを含有することによって、誘電特性がより良好になる傾向にある。
(F)スチレン系エラストマーは、1種を単独で用いてもよく、2種以上を併用してもよい。
<(F) Styrene-based elastomer>
The resin composition of the present embodiment preferably further contains (F) a styrene-based elastomer.
The resin composition of the present embodiment tends to have better dielectric properties by containing the styrene-based elastomer (F).
The styrene-based elastomer (F) may be used alone or in combination of two or more kinds.
(F)スチレン系エラストマーは、スチレン系化合物由来の構造単位[以下、「スチレン系単位」と称する場合がある。]を有する。
スチレン系化合物としては、例えば、スチレン;α-メチルスチレン、o-メチルスチレン、m-メチルスチレン、p-メチルスチレン等のアルキル置換スチレンなどが挙げられる。アルキル置換スチレンが有するアルキル基の炭素数は、好ましくは1~5、より好ましくは1~3、さらに好ましくは1又は2である。
(F) The styrene-based elastomer has a structural unit derived from a styrene-based compound (hereinafter, may be referred to as a "styrene-based unit").
Examples of the styrene-based compound include styrene; and alkyl-substituted styrenes such as α-methylstyrene, o-methylstyrene, m-methylstyrene, and p-methylstyrene. The number of carbon atoms in the alkyl group of the alkyl-substituted styrene is preferably 1 to 5, more preferably 1 to 3, and even more preferably 1 or 2.
(F)スチレン系エラストマーは、スチレン系単位以外の構造単位を含有していてもよい。
スチレン系単位以外の構造単位としては、例えば、ブタジエン由来の構造単位、イソプレン由来の構造単位、マレイン酸由来の構造単位、無水マレイン酸由来の構造単位等が挙げられる。ブタジエン由来の構造単位及びイソプレン由来の構造単位は、水素添加されていてもよい。水素添加されている場合、ブタジエン由来の構造単位はエチレン単位とブチレン単位とが混合した構造単位となり、イソプレン由来の構造単位はエチレン単位とプロピレン単位とが混合した構造単位となる。
The (F) styrene-based elastomer may contain structural units other than styrene-based units.
Examples of structural units other than styrene-based units include butadiene-derived structural units, isoprene-derived structural units, maleic acid-derived structural units, and maleic anhydride-derived structural units. The butadiene-derived structural units and isoprene-derived structural units may be hydrogenated. When hydrogenated, the butadiene-derived structural units are structural units in which ethylene units and butylene units are mixed, and the isoprene-derived structural units are structural units in which ethylene units and propylene units are mixed.
(F)スチレン系エラストマーとしては、例えば、スチレン-ブタジエン-スチレンブロック共重合体の水素添加物、スチレン-イソプレン-スチレンブロック共重合体の水素添加物、スチレン-無水マレイン酸共重合体等が挙げられる。
スチレン-ブタジエン-スチレンブロック共重合体の水素添加物は、ブタジエンブロック中の炭素-炭素二重結合を完全水添してなるSEBSと、ブタジエンブロック中の1,2-結合部位の炭素-炭素二重結合を部分水添してなるSBBSが挙げられる。スチレン-イソプレン-スチレンブロック共重合体の水素添加物は、ポリイソプレン部が水素添加され、SEPSとして得られる。これらの中でも、誘電特性、導体接着性、耐熱性、ガラス転移温度及び低熱膨張性の観点から、SEBS、SEPSが好ましく、SEBSがより好ましい。
Examples of the styrene-based elastomer (F) include hydrogenated styrene-butadiene-styrene block copolymers, hydrogenated styrene-isoprene-styrene block copolymers, and styrene-maleic anhydride copolymers.
Examples of hydrogenated styrene-butadiene-styrene block copolymers include SEBS obtained by completely hydrogenating the carbon-carbon double bonds in the butadiene block, and SBBS obtained by partially hydrogenating the carbon-carbon double bonds at the 1,2-bond sites in the butadiene block. Hydrogenated styrene-isoprene-styrene block copolymers are obtained as SEPS by hydrogenating the polyisoprene portion. Among these, SEBS and SEPS are preferred, with SEBS being more preferred, from the viewpoints of dielectric properties, adhesion to conductors, heat resistance, glass transition temperature, and low thermal expansion.
(F)スチレン系エラストマーにおいて、スチレン系単位の含有率[以下、「スチレン含有率」と称する場合がある。]は、誘電特性、導体接着性、耐熱性及び低熱膨張性の観点から、好ましくは5~60質量%、より好ましくは7~40質量%、さらに好ましくは10~20質量%である。 In (F) the styrene elastomer, the content of styrene units (hereinafter sometimes referred to as "styrene content") is preferably 5 to 60% by mass, more preferably 7 to 40% by mass, and even more preferably 10 to 20% by mass, from the viewpoints of dielectric properties, conductor adhesion, heat resistance, and low thermal expansion.
(F)スチレン系エラストマーは、無水マレイン酸等によって酸変性されたものであってもよい。酸変性された(F)スチレン系エラストマーの酸価は、好ましくは2~20mgCH3ONa/g、より好ましくは5~15mgCH3ONa/g、さらに好ましくは7~13mgCH3ONa/gである。 The (F) styrene-based elastomer may be acid-modified with maleic anhydride, etc. The acid value of the (F) acid-modified styrene-based elastomer is preferably 2 to 20 mg CH 3 ONa/g, more preferably 5 to 15 mg CH 3 ONa/g, and even more preferably 7 to 13 mg CH 3 ONa/g.
(F)スチレン系エラストマーの数平均分子量(Mn)は、好ましくは10,000~500,000、より好ましくは50,000~350,000、さらに好ましくは100,000~200,000である。 The number average molecular weight (Mn) of the (F) styrene-based elastomer is preferably 10,000 to 500,000, more preferably 50,000 to 350,000, and even more preferably 100,000 to 200,000.
本実施形態の樹脂組成物が(F)スチレン系エラストマーを含有する場合、本実施形態の樹脂組成物中における(F)スチレン系エラストマーの含有量は、樹脂組成物中の樹脂成分の総量(100質量%)に対して、好ましくは1~30質量%、より好ましくは3~20質量%、さらに好ましくは5~10質量%である。
(F)スチレン系エラストマーの含有量が上記下限値以上であると、誘電特性がより良好になり易い傾向にある。また、(F)スチレン系エラストマーの含有量が上記上限値以下であると、耐熱性及び難燃性がより良好になり易い傾向にある。
When the resin composition of the present embodiment contains a (F) styrene-based elastomer, the content of the (F) styrene-based elastomer in the resin composition of the present embodiment is preferably 1 to 30 mass%, more preferably 3 to 20 mass%, and even more preferably 5 to 10 mass%, relative to the total amount (100 mass%) of resin components in the resin composition.
When the content of the (F) styrene-based elastomer is equal to or greater than the lower limit, the dielectric properties tend to be improved. When the content of the (F) styrene-based elastomer is equal to or less than the upper limit, the heat resistance and flame retardancy tend to be improved.
<(G)硬化促進剤>
本実施形態の樹脂組成物は、さらに、(G)硬化促進剤を含有することが好ましい。
本実施形態の樹脂組成物は、(G)硬化促進剤を含有することによって硬化性が向上し、誘電特性、耐熱性及び導体接着性がより良好になる傾向にある。
(G)硬化促進剤は、1種を単独で用いてもよく、2種以上を併用してもよい。
<(G) Curing Accelerator>
The resin composition of the present embodiment preferably further contains (G) a curing accelerator.
By including the curing accelerator (G), the resin composition of the present embodiment has improved curability, and tends to have better dielectric properties, heat resistance, and conductor adhesion.
The curing accelerator (G) may be used alone or in combination of two or more kinds.
(G)硬化促進剤としては、例えば、p-トルエンスルホン酸等の酸性触媒;トリエチルアミン、トリブチルアミン、ピリジン、ジシアンジアミド等のアミン化合物;メチルイミダゾール、フェニルイミダゾール、2-ウンデシルイミダゾール、1-シアノエチル-2-フェニルイミダゾール、1-シアノエチル-2-フェニルイミダゾリウムトリメリテート等のイミダゾール化合物;ヘキサメチレンジイソシアネート樹脂と2-エチル-4-メチルイミダゾールの付加反応物等のイソシアネートマスクイミダゾール化合物;第4級アンモニウム化合物;トリフェニルホスフィン、p-ベンゾキノンとトリ-n-ブチルホスフィンの付加反応物である第4級ホスホニウム化合物等のリン系化合物;ジクミルパーオキサイド、2,5-ジメチル-2,5-ビス(t-ブチルパーオキシ)ヘキシン-3、2,5-ジメチル-2,5-ビス(t-ブチルパーオキシ)ヘキサン、t-ブチルパーオキシイソプロピルモノカーボネート、α,α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン等の有機過酸化物;過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の無機過酸化物;2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(4-メトキシ-2’-ジメチルバレロニトリル)等のアゾ化合物;マンガン、コバルト、亜鉛等のカルボン酸塩;p-トルエンスルホン酸等の酸性触媒などが挙げられる。
これらの中でも、硬化促進効果及び保存安定性の観点から、有機過酸化物、イミダゾール化合物、リン系化合物が好ましく、これらを併用することがより好ましい。
Examples of the curing accelerator (G) include acid catalysts such as p-toluenesulfonic acid; amine compounds such as triethylamine, tributylamine, pyridine, and dicyandiamide; imidazole compounds such as methylimidazole, phenylimidazole, 2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, and 1-cyanoethyl-2-phenylimidazolium trimellitate; isocyanate mask imidazole compounds such as an addition reaction product of hexamethylene diisocyanate resin and 2-ethyl-4-methylimidazole; quaternary ammonium compounds; and phosphorus compounds such as triphenylphosphine and quaternary phosphonium compounds which are addition reaction products of p-benzoquinone and tri-n-butylphosphine. peroxides such as dicumyl peroxide, 2,5-dimethyl-2,5-bis(t-butylperoxy)hexyne-3, 2,5-dimethyl-2,5-bis(t-butylperoxy)hexane, t-butylperoxyisopropyl monocarbonate, and α,α'-bis(t-butylperoxy)diisopropylbenzene; inorganic peroxides such as potassium persulfate, sodium persulfate, and ammonium persulfate; azo compounds such as 2,2'-azobisisobutyronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), and 2,2'-azobis(4-methoxy-2'-dimethylvaleronitrile); carboxylates such as manganese, cobalt, and zinc; and acid catalysts such as p-toluenesulfonic acid.
Among these, from the viewpoints of the curing acceleration effect and storage stability, organic peroxides, imidazole compounds, and phosphorus-based compounds are preferred, and it is more preferred to use these in combination.
本実施形態の樹脂組成物が(G)硬化促進剤を含有する場合、(G)硬化促進剤の含有量は、本実施形態の樹脂組成物中の樹脂成分の総量(100質量部)に対して、好ましくは0.01~10質量部、より好ましくは0.1~7質量部、さらに好ましくは0.5~5質量部である。
(G)硬化促進剤の含有量が上記下限値以上であると、十分な硬化促進効果が得られ易い傾向にある。また、(G)硬化促進剤の含有量が上記上限値以下であると、保存安定性がより良好になり易い傾向にある。
When the resin composition of the present embodiment contains a curing accelerator (G), the content of the curing accelerator (G) is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 7 parts by mass, and even more preferably 0.5 to 5 parts by mass, relative to the total amount (100 parts by mass) of the resin components in the resin composition of the present embodiment.
When the content of the curing accelerator (G) is equal to or more than the lower limit, a sufficient curing acceleration effect tends to be easily obtained, and when the content of the curing accelerator (G) is equal to or less than the upper limit, storage stability tends to be more easily improved.
<その他の成分>
本実施形態の樹脂組成物は、さらに必要に応じて、上記各成分以外の樹脂材料、酸化防止剤、熱安定剤、帯電防止剤、紫外線吸収剤、顔料、着色剤、滑剤及びこれら以外の添加剤からなる群から選択される1種以上を含有していてもよい。これらは各々について、1種を単独で使用してもよく、2種以上を組み合わせて用いてもよい。また、これらの使用量は特に限定されず、必要に応じて、本実施形態の効果を阻害しない範囲で使用すればよい。
<Other ingredients>
The resin composition of the present embodiment may further contain one or more selected from the group consisting of resin materials other than the above components, antioxidants, heat stabilizers, antistatic agents, ultraviolet absorbers, pigments, colorants, lubricants, and other additives, as necessary. Each of these may be used alone or in combination of two or more. The amount of these used is not particularly limited, and may be used as needed within a range that does not impair the effects of the present embodiment.
(有機溶媒)
本実施形態の樹脂組成物は、取り扱いを容易にするという観点及び後述するプリプレグを製造し易くするという観点から、有機溶媒を含有していてもよい。
有機溶媒は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
有機溶媒としては、例えば、エタノール、プロパノール、ブタノール、メチルセロソルブ、ブチルセロソルブ、プロピレングリコールモノメチルエーテル等のアルコール系溶媒;アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶媒;テトラヒドロフラン等のエーテル系溶媒;トルエン、キシレン、メシチレン等の芳香族炭化水素系溶媒;ジメチルホルムアミド、ジメチルアセトアミド、N-メチルピロリドン等の窒素原子含有溶媒;ジメチルスルホキシド等の硫黄原子含有溶媒;γ-ブチロラクトン等のエステル系溶媒などが挙げられる。
これらの中でも、溶解性の観点から、アルコール系溶媒、ケトン系溶媒、窒素原子含有溶媒、芳香族炭化水素系溶媒が好ましく、ケトン系溶媒がより好ましく、メチルエチルケトンがさらに好ましい。
(Organic solvent)
The resin composition of the present embodiment may contain an organic solvent from the viewpoint of facilitating handling and facilitating production of a prepreg, which will be described later.
The organic solvent may be used alone or in combination of two or more kinds.
Examples of the organic solvent include alcohol-based solvents such as ethanol, propanol, butanol, methyl cellosolve, butyl cellosolve, and propylene glycol monomethyl ether; ketone-based solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ether-based solvents such as tetrahydrofuran; aromatic hydrocarbon-based solvents such as toluene, xylene, and mesitylene; nitrogen-containing solvents such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone; sulfur-containing solvents such as dimethylsulfoxide; and ester-based solvents such as γ-butyrolactone.
Among these, from the viewpoint of solubility, alcohol solvents, ketone solvents, nitrogen atom-containing solvents, and aromatic hydrocarbon solvents are preferred, ketone solvents are more preferred, and methyl ethyl ketone is even more preferred.
<樹脂組成物の製造方法>
本実施形態の樹脂組成物は、各成分を公知の方法で混合することで製造することができる。この際、各成分は撹拌しながら溶解又は分散させてもよい。混合順序、温度、時間等の条件は、特に限定されず、原料の種類等に応じて任意に設定すればよい。
<Method of producing resin composition>
The resin composition of the present embodiment can be produced by mixing each component by a known method. At this time, each component may be dissolved or dispersed while stirring. The conditions such as the mixing order, temperature, and time are not particularly limited and may be set arbitrarily depending on the type of raw material, etc.
[プリプレグ]
本実施形態のプリプレグは、本実施形態の樹脂組成物又は前記樹脂組成物の半硬化物を含有するプリプレグである。
本実施形態のプリプレグは、例えば、本実施形態の樹脂組成物又は前記樹脂組成物の半硬化物と、シート状繊維基材と、を含有するものである。
[Prepreg]
The prepreg of the present embodiment is a prepreg containing the resin composition of the present embodiment or a semi-cured product of the resin composition.
The prepreg of the present embodiment contains, for example, the resin composition of the present embodiment or a semi-cured product of the resin composition, and a sheet-like fiber base material.
本実施形態のプリプレグが含有するシート状繊維基材としては、例えば、各種の電気絶縁材料用積層板に用いられている公知のシート状繊維基材を使用することができる。
シート状繊維基材の材質としては、例えば、Eガラス、Dガラス、Sガラス、Qガラス等の無機物繊維;ポリイミド、ポリエステル、テトラフルオロエチレン等の有機繊維;これらの混合物などが挙げられる。これらのシート状繊維基材は、例えば、織布、不織布、ロービンク、チョップドストランドマット、サーフェシングマット等の形状を有する。
As the sheet-like fiber base material contained in the prepreg of this embodiment, for example, a known sheet-like fiber base material used in various laminates for electrical insulating materials can be used.
Examples of the material for the sheet-like fiber substrate include inorganic fibers such as E-glass, D-glass, S-glass, and Q-glass; organic fibers such as polyimide, polyester, and tetrafluoroethylene; mixtures of these; etc. These sheet-like fiber substrates have shapes such as woven fabric, nonwoven fabric, roving, chopped strand mat, and surfacing mat.
本実施形態のプリプレグは、例えば、本実施形態の樹脂組成物を、シート状繊維基材に含浸又は塗布してから、加熱乾燥してB-ステージ化することによって製造することができる。
加熱乾燥の温度及び時間は、特に限定されないが、生産性及び本実施形態の樹脂組成物を適度にB-ステージ化させるという観点から、例えば、50~200℃、1~30分間とすることができる。
The prepreg of the present embodiment can be produced, for example, by impregnating or coating a sheet-like fiber substrate with the resin composition of the present embodiment, and then heating and drying to bring it to a B-stage.
The temperature and time for heat drying are not particularly limited, but from the viewpoint of productivity and appropriately bringing the resin composition of the present embodiment into the B-stage, the temperature and time for heat drying can be, for example, 50 to 200° C. and 1 to 30 minutes.
本実施形態のプリプレグ中の樹脂組成物の含有量は、特に限定されないが、積層板とした際に、より良好な成形性が得られ易いという観点から、好ましくは20~90質量%、より好ましくは40~85質量%、さらに好ましくは50~80質量%である。 The amount of the resin composition contained in the prepreg of this embodiment is not particularly limited, but from the viewpoint of obtaining better moldability when made into a laminate, it is preferably 20 to 90% by mass, more preferably 40 to 85% by mass, and even more preferably 50 to 80% by mass.
[樹脂フィルム]
本実施形態の樹脂フィルムは、本実施形態の樹脂組成物又は前記樹脂組成物の半硬化物を含有する樹脂フィルムである。
本実施形態の樹脂フィルムは、例えば、有機溶媒を含有する本実施形態の樹脂組成物を支持体に塗布してから、加熱乾燥させることによって製造することができる。
支持体としては、例えば、プラスチックフィルム、金属箔、離型紙等が挙げられる。
加熱乾燥の温度及び時間は、特に限定されないが、生産性及び本実施形態の樹脂組成物を適度にB-ステージ化させるという観点から、50~200℃、1~30分間とすることができる。
[Resin film]
The resin film of the present embodiment is a resin film containing the resin composition of the present embodiment or a semi-cured product of the resin composition.
The resin film of the present embodiment can be produced, for example, by applying the resin composition of the present embodiment containing an organic solvent onto a support, and then drying by heating.
Examples of the support include a plastic film, a metal foil, and a release paper.
The temperature and time for heat drying are not particularly limited, but from the viewpoints of productivity and appropriately bringing the resin composition of the present embodiment into the B-stage, the temperature and time for heat drying can be set to 50 to 200° C. and 1 to 30 minutes.
本実施形態の樹脂フィルムは、プリント配線板を製造する場合において、絶縁層を形成するために用いられることが好ましい。 The resin film of this embodiment is preferably used to form an insulating layer when manufacturing a printed wiring board.
[積層板]
本実施形態の積層板は、本実施形態の樹脂組成物の硬化物と、金属箔と、を有する積層板である。
なお、金属箔を有する積層板は、金属張積層板と称されることもある。
[Laminate]
The laminate of the present embodiment is a laminate having a cured product of the resin composition of the present embodiment and a metal foil.
Incidentally, a laminate having a metal foil is sometimes called a metal-clad laminate.
金属箔の金属としては、特に限定されず、例えば、銅、金、銀、ニッケル、白金、モリブデン、ルテニウム、アルミニウム、タングステン、鉄、チタン、クロム、これらの金属元素を1種以上含有する合金等が挙げられる。 The metal of the metal foil is not particularly limited, and examples include copper, gold, silver, nickel, platinum, molybdenum, ruthenium, aluminum, tungsten, iron, titanium, chromium, and alloys containing one or more of these metal elements.
本実施形態の積層板は、例えば、本実施形態のプリプレグの片面又は両面に金属箔を配置してから、加熱加圧成形することによって製造することができる。
通常、この加熱加圧成形によって、B-ステージ化されたプリプレグを硬化させて本実施形態の積層板が得られる。
加熱加圧成形する際、プリプレグは1枚のみを用いてもよいし、2枚以上のプリプレグを積層させて用いてもよい。
加熱加圧成形は、例えば、多段プレス、多段真空プレス、連続成形、オートクレーブ成形機等を使用することができる。
加熱加圧成形の条件は、特に限定されないが、例えば、温度100~300℃、時間10~300分間、圧力1.5~5MPaとすることができる。
The laminate of this embodiment can be produced, for example, by arranging metal foil on one or both sides of the prepreg of this embodiment and then molding it under heat and pressure.
Usually, the B-staged prepreg is cured by this hot press molding to obtain the laminate of this embodiment.
When the heat and pressure molding is performed, only one prepreg may be used, or two or more prepregs may be laminated and used.
For the hot pressure molding, for example, a multi-stage press, a multi-stage vacuum press, a continuous molding machine, an autoclave molding machine, or the like can be used.
The conditions for the hot pressing are not particularly limited, but may be, for example, a temperature of 100 to 300° C., a time of 10 to 300 minutes, and a pressure of 1.5 to 5 MPa.
[プリント配線板]
本実施形態のプリント配線板は、本実施形態の樹脂組成物の硬化物を有するプリント配線板である。
本実施形態のプリント配線板は、例えば、本実施形態のプリプレグの硬化物、本実施形態の樹脂フィルムの硬化物及び積層板からなる群から選択される1種以上に対して、公知の方法によって、導体回路形成を行うことによって製造することができる。また、さらに必要に応じて多層化接着加工を施すことによって、多層プリント配線板を製造することもできる。導体回路は、例えば、穴開け加工、金属めっき加工、金属箔のエッチング等を適宜施すことによって形成することができる。
[Printed wiring board]
The printed wiring board of the present embodiment is a printed wiring board having a cured product of the resin composition of the present embodiment.
The printed wiring board of the present embodiment can be manufactured, for example, by forming a conductor circuit on one or more selected from the group consisting of the cured product of the prepreg of the present embodiment, the cured product of the resin film of the present embodiment, and a laminated board by a known method. In addition, a multilayer printed wiring board can be manufactured by further performing a multilayer adhesive process as necessary. The conductor circuit can be formed, for example, by appropriately performing a hole drilling process, a metal plating process, an etching process of a metal foil, or the like.
[半導体パッケージ]
本実施形態の半導体パッケージは、本実施形態のプリント配線板と、半導体素子と、を有する半導体パッケージである。
本実施形態の半導体パッケージは、例えば、本実施形態のプリント配線板に、公知の方法によって、半導体チップ、メモリ等を搭載することによって製造することができる。
[Semiconductor package]
The semiconductor package of this embodiment is a semiconductor package that includes the printed wiring board of this embodiment and a semiconductor element.
The semiconductor package of this embodiment can be manufactured, for example, by mounting a semiconductor chip, a memory, and the like on the printed wiring board of this embodiment by a known method.
以下、実施例を挙げて、本実施形態を具体的に説明する。ただし、本実施形態は以下の実施例に限定されるものではない。 The present embodiment will be specifically described below with reference to examples. However, the present embodiment is not limited to the following examples.
なお、各例において、重量平均分子量(Mw)は以下の方法によって測定した。
ゲルパーミエーションクロマトグラフィー(GPC)により、標準ポリスチレンを用いた検量線から換算した。検量線は、標準ポリスチレン:TSKstandard POLYSTYRENE(Type;A-2500、A-5000、F-1、F-2、F-4、F-10、F-20、F-40)[東ソー株式会社製、商品名]を用いて3次式で近似した。GPCの測定条件を、以下に示す。
・装置:
ポンプ:L-6200型[株式会社日立ハイテクノロジーズ製]
検出器:L-3300型RI[株式会社日立ハイテクノロジーズ製]
カラムオーブン:L-655A-52[株式会社日立ハイテクノロジーズ製]
カラム:ガードカラム;TSK Guardcolumn HHR-L+カラム;TSKgel G4000HHR+TSKgel G2000HHR(すべて東ソー株式会社製、商品名)
カラムサイズ:6.0×40mm(ガードカラム)、7.8×300mm(カラム)
・溶離液:テトラヒドロフラン
・試料濃度:30mg/5mL
・注入量:20μL
・流量:1.00mL/分
・測定温度:40℃
In each example, the weight average molecular weight (Mw) was measured by the following method.
The values were calculated from a calibration curve using standard polystyrene by gel permeation chromatography (GPC). The calibration curve was approximated by a third-order equation using standard polystyrene: TSKstandard POLYSTYRENE (Type: A-2500, A-5000, F-1, F-2, F-4, F-10, F-20, F-40) [manufactured by Tosoh Corporation, product name]. The measurement conditions for GPC are shown below.
·Device:
Pump: L-6200 type [manufactured by Hitachi High-Technologies Corporation]
Detector: L-3300 RI [manufactured by Hitachi High-Technologies Corporation]
Column oven: L-655A-52 [manufactured by Hitachi High-Technologies Corporation]
Column: Guard column: TSK Guardcolumn HHR-L + column: TSKgel G4000HHR + TSKgel G2000HHR (all product names manufactured by Tosoh Corporation)
Column size: 6.0 x 40 mm (guard column), 7.8 x 300 mm (column)
Eluent: Tetrahydrofuran Sample concentration: 30 mg/5 mL
・Injection volume: 20μL
・Flow rate: 1.00mL/min ・Measurement temperature: 40℃
製造例1:シロキサン変性マレイミド樹脂の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積5リットルの反応容器に、2,2-ビス[4-(4-マレイミドフェノキシ)フェニル]プロパン100質量部と、両末端に第1級アミノ基を有するシリコーン化合物(第1級アミノ基当量750g/mol)5.6質量部と、3,3’-ジエチル-4,4’-ジアミノジフェニルメタン7.9質量部と、プロピレングリコールモノメチルエーテル171質量部と、を投入し、還流させながら2時間反応させた。これを還流温度にて3時間かけて濃縮し、固形分濃度が65質量%のシロキサン変性マレイミド樹脂の溶液を製造した。得られたシロキサン変性マレイミド樹脂の重量平均分子量(Mw)は、約2,700であった。
Production Example 1: Production of siloxane-modified maleimide resin In a 5-liter reaction vessel equipped with a thermometer, a stirrer, and a moisture content meter with a reflux condenser, capable of heating and cooling, 100 parts by mass of 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane, 5.6 parts by mass of a silicone compound having primary amino groups at both ends (primary amino group equivalent: 750 g/mol), 7.9 parts by mass of 3,3'-diethyl-4,4'-diaminodiphenylmethane, and 171 parts by mass of propylene glycol monomethyl ether were added and reacted for 2 hours under reflux. This was concentrated at the reflux temperature for 3 hours to produce a solution of siloxane-modified maleimide resin with a solid content concentration of 65% by mass. The weight average molecular weight (Mw) of the obtained siloxane-modified maleimide resin was about 2,700.
実施例1~5、比較例1~5
(樹脂組成物の製造)
表1に記載の各成分を表1に記載の配合組成に従って、メチルエチルケトンと共に、室温で撹拌及び混合することによって、固形分濃度55質量%の樹脂組成物を調製した。なお、表1中、各成分の配合量の単位は質量部であり、溶液の場合は、固形分換算の質量部を意味する。
Examples 1 to 5, Comparative Examples 1 to 5
(Production of resin composition)
A resin composition having a solid content concentration of 55% by mass was prepared by stirring and mixing at room temperature each of the components shown in Table 1 together with methyl ethyl ketone according to the formulation shown in Table 1. In Table 1, the unit of the blend amount of each component is parts by mass, and in the case of a solution, it means parts by mass converted into solid content.
(プリプレグの製造)
上記で得た樹脂組成物を、厚さ0.02mmのガラスクロスに塗工した後、表1に示す乾燥温度で5分間乾燥することによってプリプレグを作製した。なお、各例で得られたプリプレグ中における樹脂組成物の含有量を表1に示す。
(Prepreg Production)
The resin composition obtained above was applied to a glass cloth having a thickness of 0.02 mm, and then dried for 5 minutes at the drying temperature shown in Table 1 to prepare a prepreg. The content of the resin composition in the prepreg obtained in each example is shown in Table 1.
[評価方法]
下記方法に従って各評価を行った。結果を表1に示す。
[Evaluation method]
The evaluations were carried out according to the following methods, and the results are shown in Table 1.
(樹脂流れの評価方法)
樹脂流れは、IPC TM-650法に準じ、以下の方法にて評価した。
各例で得たプリプレグを102mm角に切断後、4枚重ねたものを試験片として、該試験片の重量を測定した。測定された重量をW1とした。
次に、温度171±3℃、圧力1.38±0.07MPa、時間5±0.5分間に設定したプレス機に試験片を入れプレスした。その後、試験片中央部から直径81.1mmφの円盤を打ち抜き、重量を測定し、測定された重量をW2とした。
上記で得たW1及びW2を用いて、以下の式により、樹脂流れを算出した。
樹脂流れ(%)={[W1-2×W2]/W1}×100
(Method of evaluating resin flow)
Resin flow was evaluated by the following method in accordance with IPC TM-650.
The prepreg obtained in each example was cut into a 102 mm square, and four of the prepregs were stacked to prepare a test piece, and the weight of the test piece was measured. The measured weight was designated as W1.
Next, the test piece was placed in a press machine set to a temperature of 171±3° C., a pressure of 1.38±0.07 MPa, and a time of 5±0.5 minutes, and pressed. After that, a disk having a diameter of 81.1 mm was punched out from the center of the test piece, and the weight was measured. The measured weight was designated as W2.
Using W1 and W2 obtained above, the resin flow was calculated according to the following formula.
Resin flow (%) = {[W1-2 x W2]/W1} x 100
(回路埋め込み性の評価方法)
埋め込み試験用の回路(厚さ12μm、ドット状の開口部を有するパターンを有する残銅率が50体積%である70mm×115mmの矩形領域が、幅2mmのスリットを介して、2行3列の合計6個配列しているもの)を有する回路基板に、上記で得られたプリプレグと銅箔とをこの順に載置し、以下の条件でプレス成形を行った。
<プレス成形条件>
・加熱温度(最高到達温度):230℃
・プレス圧力:3MPa
・プレス時間:3時間
プレス成形後、両面の銅箔をエッチング除去し、回路近傍を目視及び蛍光顕微鏡を用いて観察し、以下の基準で、プリプレグの回路埋め込み性を評価した。
A:回路パターン及びスリットに埋め込めていない箇所がない。
B:回路パターンに埋め込めていない箇所はないが、スリットに埋め込めていない箇所がある。
C:回路パターン及びスリットの両方に埋め込めていない箇所がある。
(Method of evaluating circuit embedding properties)
The prepreg and copper foil obtained above were placed in this order on a circuit board having a circuit for an embedding test (a total of six rectangular areas of 70 mm × 115 mm, each having a thickness of 12 μm and a pattern with dot-shaped openings and a residual copper ratio of 50 volume %, arranged in two rows and three columns with slits of 2 mm width between them), and press molding was performed under the following conditions.
<Press molding conditions>
・Heating temperature (maximum temperature reached): 230℃
Press pressure: 3 MPa
Press time: 3 hours After press molding, the copper foil on both sides was removed by etching, and the area near the circuit was observed visually and with a fluorescent microscope, and the circuit embeddability of the prepreg was evaluated according to the following criteria.
A: There are no unfilled portions in the circuit pattern or slits.
B: There are no unfilled parts in the circuit pattern, but there are some unfilled parts in the slits.
C: There are some parts that are not filled in both the circuit pattern and the slits.
なお、表1における各材料の詳細は、以下の通りである。
[(A)成分]
・シロキサン変性マレイミド樹脂:製造例1で得たシロキサン変性マレイミド樹脂
The details of each material in Table 1 are as follows.
[Component (A)]
Siloxane-modified maleimide resin: Siloxane-modified maleimide resin obtained in Production Example 1
[(B)成分]
・メタクリロイル基を有するポリフェニレンエーテル系樹脂:両末端にメタクリロイル基を有するポリフェニレンエーテル(重量平均分子量(Mw)1,700)
[(B) Component]
Polyphenylene ether resin having methacryloyl groups: polyphenylene ether having methacryloyl groups at both ends (weight average molecular weight (Mw) 1,700)
[(C)成分]
・リン系難燃剤1:ジアルキルホスフィン酸アルミニウム塩、2置換ホスフィン酸の金属塩、リン原子の含有量:23.5質量%
[(C) Component]
Phosphorus-based flame retardant 1: aluminum dialkylphosphinate, metal salt of disubstituted phosphinic acid, phosphorus atom content: 23.5% by mass
[比較成分]
・リン系難燃剤2:4,4’-ビフェニレン-ビス(ジ-2,6-ジメチルフェニルホスフェート)、リン原子の含有量:8.1質量%
[Comparative ingredients]
Phosphorus-based flame retardant 2: 4,4'-biphenylene-bis(di-2,6-dimethylphenylphosphate), phosphorus atom content: 8.1% by mass
[(D)成分]
・シリカ:平均粒子径0.5μmの球状溶融シリカ
[(D) Component]
Silica: Spherical fused silica with an average particle size of 0.5 μm
[(E)成分]
・マレイミド樹脂:ポリフェニルメタンマレイミド(大和化成工業株式会社製、商品名「BMI-2300」)
[(E) component]
Maleimide resin: polyphenylmethane maleimide (manufactured by Daiwa Chemical Industry Co., Ltd., product name "BMI-2300")
[(F)成分]
・SEBS:カルボン酸変性水添スチレン-ブタジエン共重合樹脂(旭化成ケミカルズ株式会社製、商品名「タフテック(登録商標)M1913」、スチレン含有率30質量%、酸価10mgCH3ONa/g)
[Component (F)]
SEBS: Carboxylic acid modified hydrogenated styrene-butadiene copolymer resin (manufactured by Asahi Kasei Chemicals Corporation, product name "Tuftec (registered trademark) M1913", styrene content 30 mass%, acid value 10 mgCH 3 ONa/g)
[(G)成分]
・α,α’-ジ(t-ブチルパーオキシ)ジイソプロピルベンゼン
・2-ウンデシルイミダゾール
・p-ベンゾキノンのトリ-n-ブチルホスフィン付加反応物
[(G) component]
α,α'-di(t-butylperoxy)diisopropylbenzene, 2-undecylimidazole, and p-benzoquinone reacted with tri-n-butylphosphine
表1に示した結果から、本実施形態の実施例1~5の樹脂組成物から形成されたプリプレグは、樹脂流れが良好に抑制されながらも、回路埋め込み性が向上していることが分かる。
From the results shown in Table 1, it can be seen that the prepregs formed from the resin compositions of Examples 1 to 5 of this embodiment have excellent suppression of resin flow while improving circuit embedding properties.
Claims (12)
(B)エチレン性不飽和結合を含む官能基を有するポリフェニレンエーテル系樹脂と、
(C)リン原子の含有量が12質量%以上であるリン系難燃剤と、
を含有する樹脂組成物。 (A) a siloxane-modified maleimide resin including a structure derived from a maleimide resin (A1) having one or more N-substituted maleimide groups and a structure derived from a siloxane compound (A2) having two or more primary amino groups;
(B) a polyphenylene ether resin having a functional group containing an ethylenically unsaturated bond;
(C) a phosphorus-based flame retardant having a phosphorus atom content of 12 mass% or more;
A resin composition comprising:
A semiconductor package comprising the printed wiring board according to claim 11 and a semiconductor element.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020095422A1 (en) * | 2018-11-08 | 2020-05-14 | 日立化成株式会社 | Resin composition, cured object obtained from resin composition, prepreg, laminate, resin film, multilayered printed wiring board, multilayered printed wiring board for millimeter-wave radar, and poly(phenylene ether) derivative |
| WO2023033131A1 (en) * | 2021-09-03 | 2023-03-09 | 昭和電工マテリアルズ株式会社 | Resin composition, prepreg, laminate, resin film, printed wiring board, and semiconductor package |
| WO2023074886A1 (en) * | 2021-11-01 | 2023-05-04 | 株式会社レゾナック | Resin composition, prepreg, laminated plate, metal-clad laminated plate, printed wiring board, and semiconductor package |
| WO2023090351A1 (en) * | 2021-11-18 | 2023-05-25 | 株式会社レゾナック | Resin composition, prepreg, laminated board, resin film, printed wiring board, and semiconductor package |
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2024
- 2024-12-05 CN CN202480028919.3A patent/CN121039207A/en active Pending
- 2024-12-05 WO PCT/JP2024/043101 patent/WO2025126952A1/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020095422A1 (en) * | 2018-11-08 | 2020-05-14 | 日立化成株式会社 | Resin composition, cured object obtained from resin composition, prepreg, laminate, resin film, multilayered printed wiring board, multilayered printed wiring board for millimeter-wave radar, and poly(phenylene ether) derivative |
| WO2023033131A1 (en) * | 2021-09-03 | 2023-03-09 | 昭和電工マテリアルズ株式会社 | Resin composition, prepreg, laminate, resin film, printed wiring board, and semiconductor package |
| WO2023074886A1 (en) * | 2021-11-01 | 2023-05-04 | 株式会社レゾナック | Resin composition, prepreg, laminated plate, metal-clad laminated plate, printed wiring board, and semiconductor package |
| WO2023090351A1 (en) * | 2021-11-18 | 2023-05-25 | 株式会社レゾナック | Resin composition, prepreg, laminated board, resin film, printed wiring board, and semiconductor package |
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