WO2025123645A1 - Negative electrode material, negative electrode sheet, and battery - Google Patents
Negative electrode material, negative electrode sheet, and battery Download PDFInfo
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- WO2025123645A1 WO2025123645A1 PCT/CN2024/101689 CN2024101689W WO2025123645A1 WO 2025123645 A1 WO2025123645 A1 WO 2025123645A1 CN 2024101689 W CN2024101689 W CN 2024101689W WO 2025123645 A1 WO2025123645 A1 WO 2025123645A1
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/364—Composites as mixtures
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/134—Electrodes based on metals, Si or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/386—Silicon or alloys based on silicon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/625—Carbon or graphite
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/628—Inhibitors, e.g. gassing inhibitors, corrosion inhibitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/021—Physical characteristics, e.g. porosity, surface area
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/027—Negative electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of negative electrode materials, and in particular to negative electrode materials, negative electrode sheets, and batteries.
- Lithium-ion batteries have the advantages of high energy density, high cycle life, low environmental pollution and no memory effect, so they are widely used in electric vehicles and consumer electronic products.
- the negative electrode material is an important component of lithium-ion batteries, which directly affects key indicators such as battery energy density, cycle life and safety performance.
- commercial lithium-ion batteries mainly use graphite negative electrode materials, but its theoretical specific capacity is only 372mAh/g, which is difficult to meet the needs of high energy density lithium-ion batteries.
- Silicon-based negative electrode materials have a very high specific capacity as negative electrode materials for lithium-ion batteries and are one of the candidate materials for the next generation of high energy density lithium-ion batteries.
- Due to the different morphology, composition, particle size, etc. of silicon a series of problems will arise after the negative electrode is made, the most obvious of which is the wettability of the electrode in the electrolyte and the decrease in conductivity.
- the purpose of the present application is to provide a negative electrode material, a negative electrode plate, and a battery.
- the negative electrode material of the present application has a higher specific capacity, and can also improve the wettability of the negative electrode material and reduce the resistivity of the negative electrode plate.
- the present application provides a negative electrode material, the negative electrode material comprising a silicon-based material and graphite, and a carbon material located on at least a portion of the surface of the silicon-based material and/or graphite;
- the negative electrode material is tested by Raman surface scanning, wherein the Raman surface scanning spectrum of the negative electrode material contains a first type of spectrum line with a characteristic peak in the range of 500 cm -1 to 520 cm -1 and a second type of spectrum line with no characteristic peak in the range of 500 cm -1 to 520 cm -1 ;
- the present application provides a negative electrode plate, wherein the negative electrode plate comprises the negative electrode material described in the first aspect; and the resistivity of the negative electrode plate is ⁇ 5 ⁇ cm.
- the present application provides a battery, comprising the negative electrode material described in the first aspect.
- the negative electrode material provided in the present application comprises a silicon-based material and graphite, and a carbon material located on at least a portion of the surface of the silicon-based material and/or graphite.
- the negative electrode material is tested by Raman surface scanning. In the Raman surface scanning spectrum of the negative electrode material, there are first-type spectral lines with characteristic peaks in the range of 500cm -1 to 520cm -1 and second-type spectral lines without characteristic peaks in the range of 500cm -1 to 520cm -1 .
- the first-type spectral lines can represent the Raman spectrum of particles mainly containing silicon-based materials, and the characteristic peak intensity in the range of 500cm -1 to 520cm -1 is I1 , the characteristic peak intensity in the range of 1345cm -1 to 1355cm -1 is I2 , and the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I3 .
- peaks can be detected in the range of 1345cm-1 to 1355cm -1 and in the range of 1570cm -1 to 1610cm-1; the second-type spectral lines can represent the Raman spectrum of particles mainly containing graphite, and the characteristic peak intensity in the range of 1345cm -1 to 1355cm - 1 is I2.
- the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 2 '
- the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 3 ' .
- I 1 /(I 2 +I 3 ) can indicate the exposure degree of the silicon-based material in the negative electrode material
- I 2 ' /(I 2 ' +I 3 ' ) can indicate the defect degree of the graphite surface in the negative electrode material
- I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) can indicate the total defect degree of the carbon material on the surface of the negative electrode material.
- the present application controls the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) within the range of 0.01 to 10, thereby finding a balance between the degree of silicon exposure and the degree of defects in the surface carbon material.
- the prepared negative electrode sheet has a lower resistivity, further increasing the stability and durability of the negative electrode sheet.
- FIG1 is a schematic flow chart of a method for preparing a negative electrode material provided in an embodiment of the present application.
- FIG2 is a diagram showing the distribution of silicon-based materials and graphite in the negative electrode material prepared in Example 1 within the scanning range.
- FIG3 is a Raman surface scanning spectrum of the negative electrode material prepared in Example 1.
- FIG. 4 is a volume-based cumulative particle size distribution width diagram of the negative electrode material prepared in Example 1.
- the present application provides a negative electrode material, the negative electrode material comprising a silicon-based material and graphite, and a carbon material located on at least a portion of the surface of the silicon-based material and/or graphite;
- the negative electrode material is tested by Raman surface scanning.
- Raman surface scanning spectrum of the negative electrode material there are first-type spectral lines with characteristic peaks in the range of 500 cm -1 to 520 cm -1 and second-type spectral lines without characteristic peaks in the range of 500 cm -1 to 520 cm -1 .
- the negative electrode material provided in the present application includes an active substance and a carbon material located on at least a portion of the surface of the active substance, and the active substance includes a silicon-based material and graphite.
- the negative electrode material is tested by Raman surface scanning. In the Raman surface scanning spectrum of the negative electrode material, there are first-type spectral lines with characteristic peaks in the range of 500cm -1 to 520cm -1 and second-type spectral lines without characteristic peaks in the range of 500cm -1 to 520cm -1 .
- the first-type spectral lines can represent the Raman spectrum of particles mainly containing silicon-based materials, and the characteristic peak intensity in the range of 500cm -1 to 520cm -1 is I1 , the characteristic peak intensity in the range of 1345cm -1 to 1355cm -1 is I2 , and the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I3 .
- peaks can be detected in the range of 1345cm-1 to 1355cm -1 and in the range of 1570cm -1 to 1610cm-1; the second-type spectral lines can represent the Raman spectrum of particles mainly containing graphite, and the characteristic peak intensity in the range of 1345cm -1 to 1355cm - 1 is I2.
- the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 2 '
- the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 3 ' .
- I 1 /(I 2 +I 3 ) can indicate the exposure degree of the silicon-based material in the negative electrode material
- I 2 ' /(I 2 ' +I 3 ' ) can indicate the defect degree of the graphite surface in the negative electrode material
- I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) can indicate the carbon material on the surface of the negative electrode material.
- the total defect level of the material When too much silicon is exposed on the surface of the negative electrode material or the defect level of the surface carbon material is high, the side reaction between the negative electrode material and the electrolyte in the battery is intensified.
- the thickness of the solid electrolyte film on the surface of the negative electrode material also increases.
- the resistivity of the negative electrode sheet will also increase.
- the content of active lithium ions consumed increases, and the first coulomb efficiency of the negative electrode material decreases.
- the electrolyte infiltration ability of the negative electrode material decreases, and some electrochemically active components in the negative electrode material are difficult to be activated by formation, which is not conducive to the performance of the electrochemically active components in the negative electrode material.
- the present application controls the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) within the range of 0.01 to 10, thereby finding a balance between the degree of silicon exposure and the degree of defects in the surface carbon material.
- it ensures that fewer silicon particles in the negative electrode material are exposed, and on the other hand, the degree of defects in the surface carbon material is utilized to improve the wettability of the negative electrode material to the electrolyte, and the thickness of the solid electrolyte film layer formed on the surface of the negative electrode material during the charge and discharge process is comprehensively controlled.
- the prepared negative electrode sheet has a lower resistivity, further increasing the stability and durability of the negative electrode sheet.
- the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) can be 0.01, 0.1, 0.2, 0.3, 0.4, 0.5, 0.8, 1.0, 1.5, 2.0, 2.5, 3, 4, 5, 6, 7, 8, 9 or 10, etc., and can be other values within the above range, which are not limited here.
- the ratio is controlled within the above range, an appropriate amount of silicon-based material is exposed on the surface of the negative electrode material, the side reaction between the negative electrode material and the electrolyte can be effectively controlled, and the thickness of the solid electrolyte film on the surface of the negative electrode material can also be effectively controlled.
- the electrolyte infiltration ability is relatively increased, and the negative electrode material can have a good electrolyte infiltration ability, thereby reducing the resistivity of the negative electrode sheet.
- the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) is in the range of 0.4-10.
- I 1 /(I 2 +I 3 ) ranges from 0.1 to 2.3, and specifically may be 0.1, 0.5, 1, 1.8, 2.0, 2.1, 2.2 or 2.3, etc. Of course, it may also be other values within the above range, which is not limited here.
- I 2 /(I 2 +I 3 ) ranges from 0.1 to 0.8, and specifically may be 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7 or 0.8, etc. Of course, it may also be other values within the above range, which is not limited here.
- I 2 ' /(I 2 ' +I 3 ' ) is in the range of 0.1 to 0.61, and specifically can be 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 or 0.61, etc., and of course can be other values within the above range, which are not limited here. It can be understood that I 1 /(I 2 +I 3 ) and I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) are controlled within the above range, which can further improve the electrolyte wettability of the negative electrode material, thereby reducing the resistivity of the negative electrode sheet.
- the silicon-based material includes at least one of amorphous silicon, crystalline silicon, silicon oxide, and silicate.
- the silicon-based material includes silicon oxide, and the silicon oxide includes silicon element and oxygen element, and the atomic ratio of the silicon element to the oxygen element is 0 to 2, and does not include 0.
- the silicon-based material includes silicon oxide, and the general chemical formula of the silicon oxide is SiO x , where 0 ⁇ x ⁇ 2.
- SiO x can be SiO 0.5 , SiO 0.7 , SiO 0.9 , SiO, SiO 1.2 , SiO 1.5 , SiO 1.8 , SiO 1.9, etc., which are not limited herein.
- Silicon oxide can be represented by the general formula SiO x (0 ⁇ x ⁇ 2). It can be a material formed by silicon dispersed in SiO 2 ; or a material having a tetrahedral structural unit, in which the silicon atom is located at the center of the tetrahedral structural unit and the oxygen atoms and/or silicon atoms are located at the four vertices of the tetrahedral structural unit.
- the average particle size of the silicon-based material is 1 nm to 10 ⁇ m, and can be specifically 1 nm, 10 nm, 50 nm, 100 nm, 1 ⁇ m, 1.8 ⁇ m, 2 ⁇ m, 2.5 ⁇ m, 3 ⁇ m, 3.6 ⁇ m, 5 ⁇ m, 6 ⁇ m, 6.5 ⁇ m, 7 ⁇ m, 7.8 ⁇ m, 8.5 ⁇ m, 9 ⁇ m, 9.8 ⁇ m or 10 ⁇ m, etc., and of course it can also be other values within the above range, which is not limited here.
- the silicon-based material further comprises a metal M element, and M is selected from at least one of Li, Mg, Al, Fe, La, Zn, Ti, Cu, and Mn. It is understandable that a small amount of the metal M element can be doped into the carbon material or the silicon-based material, and the metal M element can improve the conductivity of the negative electrode material and enhance the structural strength of the negative electrode material.
- M is Mg and/or Li.
- the silicon-based material and the graphite are dispersed with each other in the form of particles.
- the graphite includes at least one of natural graphite, artificial graphite, expanded graphite and oxidized graphite.
- Graphite is a material with high conductivity, small volume expansion, high initial efficiency and stable cycle performance. By compounding graphite and silicon-based materials, the conductivity of the negative electrode material can be comprehensively improved and the expansion can be reduced.
- the carbon material includes at least one of amorphous carbon and graphitized carbon.
- the carbon material may be located on the surface of silicon-based material particles, or on the surface of graphite particles, or the graphite particles and silicon-based material particles may be secondary granulated and then carbon-coated to form secondary particles, which is not limited here.
- the thickness of the carbon layer is 1nm to 1000nm, and may specifically be 1nm, 5nm, 10nm, 15nm, 20nm, 50nm, 80nm, 100nm, 150nm, 200nm, 400nm, 500nm, 700nm, 800nm, 900nm, 1000nm, etc., which is not limited here.
- the thickness of the carbon layer is controlled within the above range, which can increase the conductivity of the negative electrode material and is conducive to obtaining a negative electrode material with a high specific capacity; and the carbon layer can effectively alleviate the volume expansion of the active material and improve the long cycle performance of the negative electrode material.
- the thickness of the carbon layer is 50nm to 800nm; more preferably, the thickness of the carbon layer is 100nm to 500nm.
- the ratio of P can specifically be 1.0, 1.1, 1.3, 1.5, 1.6, 1.8, 2.0, 2.1 or 2.2, etc., which are not limited here.
- the particle size distribution of the negative electrode material is controlled within the above range, it means that the negative electrode material has a wider particle size distribution, which helps to improve the uniform distribution of silicon-based materials and graphite, helps to improve the gram capacity of the negative electrode material, and helps to improve the conductivity of the negative electrode material. It should be noted that the particle size distribution width of the negative electrode material is measured based on all particles.
- the volume-based cumulative particle size distribution of the particle size distribution measured by the laser diffraction method D05 represents the particle size corresponding to 5% of the cumulative particle size distribution percentage of the powder, D50 represents the particle size corresponding to 50% of the cumulative particle size distribution percentage, and D99 represents the particle size corresponding to 99% of the cumulative particle size distribution percentage.
- This application uses (D 05 +D 99 )/(2*D 50 ) to define the particle size distribution of the negative electrode material, and the nano-scale silicon-based material formed by vapor deposition can be included in the particle size overall planning, which can cover the size of most negative electrode material particles.
- the particle size and quantity matching of large and small particles in the negative electrode material is good, which is conducive to the full dispersion of particles and tends to form a compact stacking structure with small particles embedded in the contact gaps between large particles. This helps to improve the tap density of the negative electrode material.
- the ratio is too small, the particle sizes of large and small particles in the negative electrode material are very close, and there are large pores in the contact between the particles, which is not conducive to the formation of a densely packed structure.
- the ratio is too large, the particle sizes and numbers of large and small particles in the negative electrode material are quite different, and a large number of small particles tend to agglomerate themselves and are difficult to form a matching densely packed structure with large particles, and the distribution uniformity decreases.
- the powder conductivity of the negative electrode material under a pressure of 20 kN is greater than 30 S/cm, and may be 30 S/cm, 31 S/cm, 32 S/cm, 33 S/cm, 35 S/cm, 36 S/cm, 37 S/cm, 38 S/cm or 40 S/cm, etc., which are not limited here.
- the powder conductivity of the negative electrode material is controlled within the above range, which is conducive to improving the conductivity of the negative electrode material and reducing the resistivity of the negative electrode sheet.
- the contact angle of the negative electrode material is greater than 110°. In the present application, controlling the contact angle of the negative electrode material within the above range is beneficial to improving the electrolyte wetting ability of the negative electrode material.
- the median particle size D50 of the negative electrode material is 2 ⁇ m to 12 ⁇ m, specifically 2 ⁇ m, 2.5 ⁇ m, 3 ⁇ m, 3.5 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m or 12 ⁇ m, etc., which is not limited here.
- the tap density of the negative electrode material is ⁇ 0.7 g/cm 3 .
- the tap density of the negative electrode material can be 0.7 g/cm 3 , 0.75 g/cm 3 , 0.81 g/cm 3 , 0.85 g/cm 3 , 0.89 g/cm 3 , 0.91 g/cm 3 , 0.95 g/cm 3 , 0.99 g/cm 3 , 1.0 g/cm 3 , 1.05 g/cm 3 , 1.1 g/cm 3 , 1.13 g/cm 3 , 1.18 g/cm 3 , 1.2 g/cm 3 , 1.25 g/cm 3 , 1.3 g/cm 3 , 1.38 g/cm 3 or 1.4 g/cm 3 , etc., which is not limited here.
- the mass content of silicon in the negative electrode material is 1% to 80%, and the mass content of carbon is 20% to 99%.
- the mass content of silicon can be 1%, 2%, 8%, 10%, 12%, 15%, 30%, 50%, 55%, 58%, 60%, 65%, 69%, 70% or 80%, and the mass content of carbon can be 20%, 30%, 40%, 50%, 55%, 58%, 60%, 65%, 69%, 70%, 80% or 90%, and other values within the above range are also possible, which are not limited here.
- the mass content of silicon in the negative electrode material is 3.5% to 31.5%, specifically 3.5%, 10%, 10.1%, 10.2%, 10.3%, 10.5%, 11%, 31.5%, etc. Of course, it can also be other values within the above range, which is not limited here.
- an embodiment of the present application provides a method for preparing a negative electrode material, comprising the following steps:
- a reaction gas containing a silicon source gas to vapor-deposit the modified graphite to obtain a mixture of a silicon-based material and the modified graphite, wherein the vapor-deposition process is carried out in a fluidized bed reactor and an auxiliary carrier gas is added during the vapor-deposition process;
- the mixture is placed at 550° C. to 1000° C. using a gas phase carbon source to perform a gas phase carbon coating treatment to obtain a negative electrode material.
- the preparation method of the negative electrode material provided by the present application first modifies graphite to improve the defect degree of graphite; then composites the modified graphite with a silicon-based material by vapor deposition to achieve uniform mixing of the silicon-based material and the modified graphite, thereby reducing the segregation of the silicon-based material; finally, the mixture of the two is placed at 550°C to 1000°C for vapor phase carbon coating, thereby effectively reducing the defect degree of the graphite surface and adjusting the defect degree of the carbon material on the surface of the silicon-based material and the surface of the graphite.
- the degree of depression is adjusted so that the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) is in the range of 0.01 to 10, and a balance can be found between the degree of silicon exposure and the degree of defects in the surface carbon material.
- the degree of defects in the carbon materials on the surface of silicon-based materials and graphite is used to improve the electrolyte wetting ability of the negative electrode material.
- the small amount of silicon-based material exposed on the surface of the negative electrode material can also be used to generate a solid electrolyte film layer of suitable thickness during the charge and discharge cycle, thereby improving the conductivity of the electrode sheet.
- Step S100 placing graphite in a modification solution for modification treatment, and drying to obtain modified graphite.
- the median particle size of graphite is 6 ⁇ m to 20 ⁇ m, preferably 6 ⁇ m to 12 ⁇ m, specifically 6 ⁇ m, 8 ⁇ m, 10 ⁇ m, 12 ⁇ m, etc., which are not limited here. Controlling the particle size of graphite is beneficial to controlling the particle size of the final negative electrode material and improving the particle structure stability of the negative electrode material.
- graphite includes at least one of natural graphite, artificial graphite, expanded graphite and oxidized graphite.
- Graphite is a material with high conductivity, small volume expansion, high first efficiency and stable cycle performance. By compounding graphite and silicon-based materials, the conductivity of the negative electrode material can be comprehensively improved and the expansion can be reduced.
- the modification step includes placing the graphite in an acid solution or an alkaline solution for modification.
- the acid solution includes at least one of a hydrochloric acid solution, a sulfuric acid solution, and a nitric acid solution.
- the alkaline solution includes at least one of a sodium hydroxide solution, a potassium hydroxide solution, and a lithium hydroxide solution.
- the concentration of the acid solution or the alkaline solution is less than 2 mol/L, and can be specifically 1.9 mol/L, 1.85 mol/L, 1.8 mol/L, 1.6 mol/L, 1.5 mol/L, 1.2 mol/L or 1.0 mol/L, etc., which is not limited here.
- the temperature of the modification treatment is 20° C. to 30° C.
- the temperature of the modification treatment can be 20° C., 21° C., 22° C., 23° C., 25° C., 28° C., 29° C. or 30° C., etc., and of course, it can also be other values within the above range, which is not limited here.
- the modification treatment time is 10 h to 48 h.
- the modification treatment time can be 10 h, 13 h, 15 h, 18 h, 20 h, 24 h, 25 h, 28 h, 36 h, 42 h or 48 h, etc.
- it can also be other values within the above range, which is not limited here.
- the degree of surface defects of graphite can be adjusted by controlling the temperature, time and concentration of the modification solution of the modification treatment, which is beneficial to improve the degree of cracking of the gaseous carbon source and silicon source gas during the subsequent gas phase deposition and gas phase carbon coating process, so that the composite of graphite particles with silicon-based materials and carbon materials is more uniform and sufficient, and the degree of defects of carbon materials on the surface of graphite particles can be adjusted.
- the modification step further comprises washing the modified product until the product is washed to neutrality.
- the drying temperature is 45° C. to 80° C.
- the drying temperature can be 45° C., 48° C., 50° C., 54° C., 58° C., 60° C., 65° C., 68° C., 75° C. or 80° C., etc., and of course, it can also be other values within the above range, which is not limited here.
- the drying time is 3 hours to 48 hours.
- the drying time can be 3 hours, 6 hours, 8 hours, 12 hours, 15 hours, 18 hours, 20 hours, 24 hours, 25 hours, 28 hours, 36 hours, 42 hours or 48 hours, etc., and of course, it can also be other values within the above range, which is not limited here.
- Step S200 vapor deposition of modified graphite is performed using a reaction gas containing a silicon source gas to obtain a mixture of a silicon-based material and modified graphite.
- the deposition temperature of the vapor deposition is 300° C. to 700° C., and specifically may be 300° C., 350° C., 400° C., 450° C., 500° C., 520° C., 550° C., 600° C., 650° C. or 700° C. It is understood that the above temperature is not limited to the listed values, and other values not listed within the numerical range are also applicable.
- the deposition time of vapor deposition is 2 h to 8 h; specifically, it can be 2 h, 3 h, 4 h, 5 h, 6 h, 7 h or 8 h, etc. Of course, it can also be other values within the above range, which is not limited here.
- the flow rate of the silicon source gas is 0.1L/min to 15L/min, specifically 0.1L/min, 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 12L/min or 15L/min, etc.
- it can also be other values within the above range, which is not limited here.
- an auxiliary carrier gas is added during the vapor deposition process, and the flow rate of the auxiliary carrier gas is 0.5L/min to 25L/min, specifically 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 12L/min, 15L/min, 18L/min, 20L/min or 25L/min, etc.
- the flow rate of the auxiliary carrier gas is 0.5L/min to 25L/min, specifically 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 12L/min, 15L/min, 18L/min, 20L/min or 25L/min, etc.
- the flow rate of the auxiliary carrier gas is 0.5L/min to 25L/min, specifically 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/
- the auxiliary carrier gas includes at least one of nitrogen, argon, helium, neon, carbon dioxide, hydrogen and carbon monoxide. Understandably, under the disturbance of the auxiliary carrier gas, the graphite is in a dynamic motion process, and the silicon particles formed after the cracking of the silicon source gas contact the dynamic graphite, thereby achieving uniform mixing of the graphite and the silicon-based material, which can reduce the self-agglomeration of nano-scale particles, thereby reducing the excessive local stress of the negative electrode material during the charge and discharge process, reducing particle breakage, and improving the cycle performance of the negative electrode material.
- the raw material of the silicon source gas includes at least one of monosilane, disilane, monochlorosilane, dichlorosilane, trichlorosilane, tetrachlorosilane, and methylsiloxane.
- the median particle size of the silicon-based material is 1 nm to 10 ⁇ m, specifically 1 nm, 10 nm, 50 nm, 100 nm, 1 ⁇ m, 1.8 ⁇ m, 2 ⁇ m, 2.5 ⁇ m, 3 ⁇ m, 3.6 ⁇ m, 5 ⁇ m, 6 ⁇ m, 6.5 ⁇ m, 7 ⁇ m, 7.8 ⁇ m, 8.5 ⁇ m, 9 ⁇ m, 9.8 ⁇ m or 10 ⁇ m, etc., and of course it can also be other values within the above range, which is not limited here.
- step S200 includes mixing modified graphite with a raw material containing metal M to obtain a composite; and vapor-depositing the composite using a reaction gas containing a silicon source gas to obtain a mixture of silicon-based material, modified graphite and doped metal M.
- the silicon-based material further includes a metal M element, where M is selected from at least one of Li, Mg, Al, Fe, La, Zn, Ti, Cu, and Mn. It is understandable that a small amount of the metal M element can be doped into the carbon material, or When doped in the silicon-based active material, the metal M element can improve the conductivity of the negative electrode material and enhance the structural strength of the negative electrode material.
- M is Mg and/or Li.
- the silicon-based material includes silicon oxide, and the general chemical formula of silicon oxide is SiO x , where 0 ⁇ x ⁇ 2.
- SiO x can be SiO 0.5 , SiO 0.7 , SiO 0.9 , SiO, SiO 1.2 , SiO 1.5 , SiO 1.8 , SiO 1.9 , etc., which are not limited herein.
- Silicon oxide can be represented by the general formula SiO x (0 ⁇ x ⁇ 2). It can be a material formed by silicon particles dispersed in SiO 2 ; or it can be a material with a tetrahedral structural unit, with the silicon atom located at the center of the tetrahedral structural unit and oxygen atoms and/or silicon atoms located at the four vertices of the tetrahedral structural unit.
- the amount of the metal M added to the modified graphite is less than 20 wt %.
- the silicon-based material and the graphite in the mixture are dispersed with each other in the form of particles.
- Step S300 using a gas-phase carbon source to perform a gas-phase carbon coating treatment on the mixture to obtain a negative electrode material.
- the raw material of the gaseous carbon source includes at least one of methane, ethane, ethylene, acetylene, propyne, propylene, propane, formaldehyde, acetaldehyde, methanol, toluene, benzene, styrene and phenol;
- the flow rate of the gaseous carbon source is 0.2L/min to 18L/min; specifically, it can be 0.2L/min, 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 15L/min or 18L/min, etc. Of course, it can also be other values within the above range, which are not limited here.
- the temperature of the gas phase carbon coating treatment is 550° C. to 1000° C., and specifically can be 550° C., 600° C., 650° C., 700° C., 820° C., 850° C., 900° C., 950° C. or 1000° C. It is understandable that the above temperature is not limited to the listed values, and other values not listed within the numerical range are also applicable.
- the time of the gas phase carbon coating treatment is 1 h to 6 h, specifically 1 h, 2 h, 3 h, 4 h, 5 h or 6 h, etc.
- it can also be other values within the above range, which is not limited here.
- the vapor phase carbon coating process is performed under a protective atmosphere.
- the protective atmosphere includes at least one of nitrogen, helium, neon, and argon.
- the carbon material is located on the surface of the active material to form a carbon layer.
- the carbon material can be located on the surface of the silicon-based material particles, or on the surface of the graphite particles, or the graphite particles and the silicon-based material particles can be secondary granulated and coated to form secondary particles, which is not limited here.
- the thickness of the carbon layer is 1 nm to 1000 nm, and specifically can be 1 nm, 5 nm, 10 nm, 15 nm, 20 nm, 50 nm, 80 nm, 100 nm, 150 nm, 200 nm, 400 nm, 500 nm, 700 nm, 800 nm, 900 nm, 1000 nm, etc., which are not limited here.
- Controlling the thickness of the carbon layer within the above range can increase the conductivity of the negative electrode material, which is beneficial
- the carbon layer can effectively alleviate the volume expansion of the active material and improve the long cycle performance of the negative electrode material.
- the thickness of the carbon layer is 50nm to 800nm; more preferably, the thickness of the carbon layer is 100nm to 500nm.
- the present application provides a negative electrode sheet, the negative electrode sheet includes the above-mentioned negative electrode material, and the resistivity of the negative electrode sheet is ⁇ 5 ⁇ cm.
- the resistivity can specifically be 5 ⁇ cm, 4.5 ⁇ cm, 4 ⁇ cm, 3 ⁇ cm, 2.8 ⁇ cm, 2.5 ⁇ cm, 2.2 ⁇ cm, 2.0 ⁇ cm, 1.9 ⁇ cm, 1.6 ⁇ cm, 1.2 ⁇ cm or 1.0 ⁇ cm, etc., which are not limited here. It can be understood that the resistivity of the negative electrode sheet is within the above range.
- the electrolyte wetting ability of the negative electrode material is improved, resulting in the electrolyte being able to fully infiltrate the negative electrode material on the negative electrode sheet, so that the electron transmission efficiency is improved, the silicon-based material, graphite and carbon material are in good contact, and the resistivity of the sheet is reduced, so that the sheet has excellent rate performance.
- the present application provides a battery, including the above-mentioned negative electrode material, and the electrochemical device can specifically be a lithium-ion battery, a sodium-ion battery, etc., which is not limited here.
- the modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 6 hours to obtain a mixture of silicon particles and graphite particles.
- the temperature of the fluidized bed reactor was adjusted to 800° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 4 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 500° C. for 6 h to obtain a mixed powder of silicon particles and graphite particles.
- the temperature of the fluidized bed reactor was adjusted to 600° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 2 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the negative electrode material prepared in the present application includes an active substance and a carbon material located on at least a portion of the surface of the active substance, the active substance includes silicon and graphite, and the carbon material includes amorphous carbon.
- the modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 6 h to obtain a mixed powder of silicon particles and graphite particles.
- the temperature of the fluidized bed reactor was adjusted to 800° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 4 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the negative electrode material prepared in this embodiment includes an active material and a carbon material located on at least a portion of the surface of the active material.
- the active material includes a silicon-based material and graphite.
- the silicon-based material contains silicon alone.
- the modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 6 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 8 h to obtain a mixed powder of silicon particles and graphite particles.
- the temperature of the fluidized bed reactor was adjusted to 700° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 6 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the negative electrode material prepared in this embodiment includes an active material and a carbon material located on at least a portion of the surface of the active material.
- the active material includes a silicon-based material and graphite.
- the silicon-based material contains silicon alone.
- the modified graphite is placed in a fluidized bed reactor, monochlorosilane gas is introduced, the monochlorosilane gas flow rate is 15 L/min, the carrier gas (argon) rate is set to 25 L/min, and the reaction is carried out at 300° C. for 8 hours to obtain a mixture of silicon-based material and graphite particles.
- the modified graphite is placed in a fluidized bed reactor, dimethylsiloxane gas is introduced, the methylsiloxane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 6 hours to obtain a mixture of silicon-based material and graphite particles, wherein the silicon-based material includes at least one of silicon element and silicon oxide.
- the temperature of the fluidized bed reactor was adjusted to 1000° C., the gas introduced was switched to methane with a gas flow rate of 0.2 L/min, and the gas phase carbon coating treatment was performed for 6 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the gas flow rate is 5 L/min, the carrier gas speed is set to 7.5 L/min, and the reaction is carried out at 300° C. for 6 h to obtain a mixed powder of silicon particles and graphite particles.
- the temperature of the fluidized bed reactor was adjusted to 500° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 2 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the parameters of the negative electrode materials are detailed in Table 1-2.
- the temperature of the fluidized bed reactor was adjusted to 300° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 4 h.
- the material was cooled to room temperature and discharged to obtain the negative electrode material.
- the particle size test method of negative electrode material refers to GB/T 19077-2016. It can be conveniently measured with a laser particle size analyzer, such as the Mastersizer 3000 laser particle size analyzer of Malvern Instruments Co., Ltd. in the United Kingdom.
- the particle size distribution range of the negative electrode material is tested by Malvern laser particle size analyzer (Mastersizer 3000), and the volume-based cumulative particle size distribution of the particle size distribution is measured by laser diffraction method.
- D05 represents the particle size corresponding to the cumulative particle size distribution percentage of the powder reaching 5%
- D50 represents the particle size corresponding to the cumulative particle size distribution percentage reaching 50% (i.e., the median particle size)
- D80 represents the particle size corresponding to the cumulative particle size distribution percentage reaching 80%.
- Average particle size of silicon-based materials Observe silicon-based material particles through field emission scanning electron microscopy or transmission electron microscopy, directly measure the particle sizes of 5-10 silicon-based material particles through a scale, and take the average value of the particle sizes as the average particle size of the silicon-based material.
- the tap density T is the value after 1000 vibrations, the loading amount is 60g, and the unit is g/cm 3 .
- the powder conductivity of the material was tested.
- the test equipment comes from Mitsubishi Chemical of Japan.
- the test parameters are: the initial resistance magnitude can be selected as -3, the voltage limit can be selected as 10V, and the sample quality must ensure that the sample thickness is 3 to 5mm under a pressure of 20kN.
- the pressures are set to 4kN, 8kN, 12kN, 16kN, and 20kN respectively.
- the electrode radius is 0.7mm and the sample radius is 10mm.
- the Raman spectrum of the powder was tested using the In Via micro-confocal Raman spectrometer of Renishaw of Japan, and 200 Raman spectrum curves were tested.
- the test parameters are: laser wavelength 532nm, test range 120 ⁇ m ⁇ 120 ⁇ m, step length 4 ⁇ m.
- the test results were processed using the software provided by the test instrument.
- the Raman spectrum curves of all points were first baselined, and the peak-to-peak intensity of each peak was obtained by adjusting the peak-finding parameters.
- the first type of spectrum line is the one with characteristic peaks in the range of 500cm -1 to 520cm -1
- the second type of spectrum line is the one without characteristic peaks in the range of 500cm -1 to 520cm -1 .
- the baseline removal is based on the standard that the processed baseline is near 0, and the other processing steps use the initial parameters of the software.
- the peak-to-peak intensity of the highest peak in the range of 500cm -1 to 520cm -1 is less than or equal to 100, it is considered that there is no target characteristic peak.
- the negative electrode sheet was placed in a glove box, and 5 mL of electrolyte was dripped onto the 5 cm ⁇ 5 cm negative electrode sheet using a pipette, and the time taken for the electrolyte to be completely absorbed was recorded.
- the contact angle of the negative electrode material to water was tested by the sessile drop method.
- the sample powder to be tested was placed in the groove containing the powder and pressed tightly, and then tested by a contact angle meter (Shanghai Xuanyi Chuangxi Industrial Equipment Co., Ltd., XG-CAMB3).
- MAC350HC sodium carboxymethyl cellulose
- conductive carbon black styrene-butadiene rubber
- MAC350HC sodium carboxymethyl cellulose
- conductive carbon black styrene-butadiene rubber
- the battery assembly was carried out in an argon glove box, with metal lithium sheet as the negative electrode, the electrolyte was 1 mol/L lithium hexafluorophosphate LiPF6 + ethylene carbonate (EC) + methyl ethyl carbonate (EMC), the separator was a polyethylene/propylene composite microporous membrane, and the electrochemical performance was carried out on a battery testing instrument with a charge and discharge voltage of 0.01 to 1.5V.
- the battery cycle life is the number of charge and discharge cycles when the capacity retention rate decays to 80%.
- First coulombic efficiency first cycle discharge capacity/first cycle charge capacity.
- Table 1 is a table of Raman data test results of negative electrode materials
- Table 2 is a table of negative electrode material and battery performance test results.
- the negative electrode materials prepared in Examples 1 to 12 of the present application control the K value within the range of 0.01 to 10, and can find a balance between the degree of silicon exposure and the degree of defects in the surface carbon material. On the one hand, it ensures that fewer silicon particles in the negative electrode material are exposed, and on the other hand, the degree of defects in the surface carbon material is used to improve the wetting ability of the negative electrode material to the electrolyte.
- the prepared negative electrode plate has a lower resistivity, further increasing the stability of the plate.
- the gas phase carbon coating temperature is too low during the preparation process, resulting in the K value of the negative electrode material being out of the range of 0.01 to 10, and the electrolyte wetting ability of the negative electrode material is reduced.
- the resistivity of the electrode sheet prepared from the negative electrode material is also greatly increased.
- the temperature of the gas-phase carbon coating treatment during the preparation process is too low, the degree of defects of the carbon material on the surface of the negative electrode material is relatively high, the K value of the negative electrode material is significantly lower than the K value of the embodiment, its electrolyte wettability is good, and the thickness of the electrolyte membrane is too large, resulting in a significant increase in the resistivity of the electrode sheet.
- Example 11 by comparing the test results of Example 1 and Example 11, it can be found that doping metal into the silicon-based material can improve the conductivity and tap density of the negative electrode material.
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Abstract
Description
本申请要求申请日为2023年12月25日的中国专利申请202311804698.8的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese patent application 202311804698.8, filed on December 25, 2023. This application cites the entire text of the above Chinese patent application.
本申请涉及负极材料技术领域,尤其涉及负极材料、负极极片、电池。The present application relates to the technical field of negative electrode materials, and in particular to negative electrode materials, negative electrode sheets, and batteries.
锂离子电池具有能量密度大、循环寿命高、环境污染小和无记忆效应等优点,因此被广泛应用于电动汽车及消费类电子产品中。负极材料是锂离子电池的重要组成部分,它直接影响着电池的能量密度、循环寿命和安全性能等关键指标。目前,商业化的锂离子电池主要采用石墨类负极材料,但它的理论比容量仅为372mAh/g,难以满足高能量密度锂离子电池的需求。硅基负极材料作为锂离子电池负极材料具有很高的比容量,是下一代高能量密度锂离子电池的候选材料之一。然而,由于硅的形貌、组成、粒径等不同,制成负极后会带来一系列的问题,其中最明显的则是极片在电解液中的浸润性以及电导率的下降。Lithium-ion batteries have the advantages of high energy density, high cycle life, low environmental pollution and no memory effect, so they are widely used in electric vehicles and consumer electronic products. The negative electrode material is an important component of lithium-ion batteries, which directly affects key indicators such as battery energy density, cycle life and safety performance. At present, commercial lithium-ion batteries mainly use graphite negative electrode materials, but its theoretical specific capacity is only 372mAh/g, which is difficult to meet the needs of high energy density lithium-ion batteries. Silicon-based negative electrode materials have a very high specific capacity as negative electrode materials for lithium-ion batteries and are one of the candidate materials for the next generation of high energy density lithium-ion batteries. However, due to the different morphology, composition, particle size, etc. of silicon, a series of problems will arise after the negative electrode is made, the most obvious of which is the wettability of the electrode in the electrolyte and the decrease in conductivity.
因此,如何在提高负极材料的比容量的同时,提升含硅基负极材料的浸润性能和电导率,是目前仍需解决的技术问题。Therefore, how to improve the wettability and conductivity of silicon-based negative electrode materials while increasing the specific capacity of negative electrode materials is a technical problem that still needs to be solved.
发明内容Summary of the invention
本申请的目的在于提供一种负极材料、负极极片、电池,本申请的负极材料具有较高的比容量,还能够提升负极材料的浸润性能,降低负极极片的电阻率。The purpose of the present application is to provide a negative electrode material, a negative electrode plate, and a battery. The negative electrode material of the present application has a higher specific capacity, and can also improve the wettability of the negative electrode material and reduce the resistivity of the negative electrode plate.
第一方面,本申请提供一种负极材料,所述负极材料包括硅基材料和石墨,以及位于所述硅基材料和/或石墨至少部分表面的碳材料;In a first aspect, the present application provides a negative electrode material, the negative electrode material comprising a silicon-based material and graphite, and a carbon material located on at least a portion of the surface of the silicon-based material and/or graphite;
采用拉曼面扫测试所述负极材料,在所述负极材料的拉曼面扫光谱图中,含有500cm-1~520cm-1范围内存在特征峰的第一类谱线和500cm-1~520cm-1范围内不存在特征峰的第二类谱线;The negative electrode material is tested by Raman surface scanning, wherein the Raman surface scanning spectrum of the negative electrode material contains a first type of spectrum line with a characteristic peak in the range of 500 cm -1 to 520 cm -1 and a second type of spectrum line with no characteristic peak in the range of 500 cm -1 to 520 cm -1 ;
所述第一类谱线中,在500cm-1~520cm-1范围内存在特征峰,强度为I1,在1345cm-1~1355cm-1范围内存在特征峰,强度为I2,在1570cm-1~1610cm-1范围内存在特征峰,强度为I3;In the first type of spectrum, there is a characteristic peak in the range of 500cm -1 to 520cm -1 with an intensity of I 1 , a characteristic peak in the range of 1345cm -1 to 1355cm -1 with an intensity of I 2 , and a characteristic peak in the range of 1570cm -1 to 1610cm -1 with an intensity of I 3 ;
所述第二类谱线中,在1345cm-1~1355cm-1范围内存在特征峰,强度为I2 ’,在1570cm-1~1610cm-1范围内存在特征峰,强度为I3 ’; In the second type of spectral lines, there is a characteristic peak in the range of 1345cm -1 to 1355cm -1 with an intensity of I 2 ' , and there is a characteristic peak in the range of 1570cm -1 to 1610cm -1 with an intensity of I 3 ' ;
其中:0.01≤K≤10。in: 0.01≤K≤10.
第二方面,本申请提供一种负极极片,所述负极极片包括第一方面所述的负极材料;所述负极极片的电阻率≤5Ω·cm。In a second aspect, the present application provides a negative electrode plate, wherein the negative electrode plate comprises the negative electrode material described in the first aspect; and the resistivity of the negative electrode plate is ≤5Ω·cm.
第三方面,本申请提供一种电池,所述电池包括第一方面所述的负极材料。In a third aspect, the present application provides a battery, comprising the negative electrode material described in the first aspect.
与现有技术相比,本申请的技术方案至少具有以下有益效果:Compared with the prior art, the technical solution of the present application has at least the following beneficial effects:
本申请提供的负极材料,所述负极材料包括硅基材料和石墨,以及位于所述硅基材料和/或石墨至少部分表面的碳材料。采用拉曼面扫测试所述负极材料,在所述负极材料的拉曼面扫光谱图中,含有500cm-1~520cm-1范围内存在特征峰的第一类谱线和500cm-1~520cm-1范围内不存在特征峰的第二类谱线,第一类谱线能代表主要含硅基材料的颗粒的拉曼谱图,在500cm-1~520cm-1范围内的特征峰强度为I1,在1345cm-1~1355cm-1范围内的特征峰强度为I2,在1570cm-1~1610cm-1范围内的特征峰强度为I3,由于硅基材料表面存在碳材料,因此能在1345cm-1~1355cm-1范围内和1570cm-1~1610cm-1范围内检测到峰;第二类谱线能代表主要含石墨的颗粒的拉曼谱图,在1345cm-1~1355cm-1范围内的特征峰强度为I2 ’,在1570cm-1~1610cm-1范围内的特征峰强度为I3 ’。I1/(I2+I3)可以表示负极材料中硅基材料的暴露程度,I2 ’/(I2 ’+I3 ’)可以表示负极材料中石墨表面的缺陷程度,I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)可以表示负极材料表面的碳材料总缺陷程度。当负极材料的表面暴露的硅过多或者表面碳材料的缺陷程度较高时,在由负极材料制备得到的电池在充放电循环过程中,负极材料与电池中的电解液的副反应加剧,负极材料表面的固态电解质膜厚度也随之增加,此时虽然电解液浸润能力相对上升,但是负极极片电阻率也会上升;此外,在电池充放电循环过程中消耗的活性锂离子含量增加,负极材料的首次库伦效率下降。当负极材料表面暴露的硅基材料过少或者表面碳材料的缺陷程度很低时,负极材料的电解液浸润能力下降,部分硅基材料和石墨难以被化成激活,不利于电化学性能发挥。本申请通过控制I1/(I2+I3)与I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)的比值在0.01~10范围内,可以在硅暴露程度与表面碳材料的缺陷程度两者之间找到平衡,一方面保证负极材料中硅基材料较少的暴露出来,另一方面利用表面碳材料的缺陷程度提高负极材料对电解液的浸润能力,综合控制在充放电过程中负极材料表面形成的固态电解质膜层厚度,所制备的负极极片具有较低的电阻率,进一步增加负极极片的稳定性和耐久性。The negative electrode material provided in the present application comprises a silicon-based material and graphite, and a carbon material located on at least a portion of the surface of the silicon-based material and/or graphite. The negative electrode material is tested by Raman surface scanning. In the Raman surface scanning spectrum of the negative electrode material, there are first-type spectral lines with characteristic peaks in the range of 500cm -1 to 520cm -1 and second-type spectral lines without characteristic peaks in the range of 500cm -1 to 520cm -1 . The first-type spectral lines can represent the Raman spectrum of particles mainly containing silicon-based materials, and the characteristic peak intensity in the range of 500cm -1 to 520cm -1 is I1 , the characteristic peak intensity in the range of 1345cm -1 to 1355cm -1 is I2 , and the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I3 . Due to the presence of carbon material on the surface of the silicon-based material, peaks can be detected in the range of 1345cm-1 to 1355cm -1 and in the range of 1570cm -1 to 1610cm-1; the second-type spectral lines can represent the Raman spectrum of particles mainly containing graphite, and the characteristic peak intensity in the range of 1345cm -1 to 1355cm - 1 is I2. The characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 2 ' , and the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 3 ' . I 1 /(I 2 +I 3 ) can indicate the exposure degree of the silicon-based material in the negative electrode material, I 2 ' /(I 2 ' +I 3 ' ) can indicate the defect degree of the graphite surface in the negative electrode material, and I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) can indicate the total defect degree of the carbon material on the surface of the negative electrode material. When too much silicon is exposed on the surface of the negative electrode material or the degree of defect of the surface carbon material is high, during the charge and discharge cycle of the battery prepared from the negative electrode material, the side reaction between the negative electrode material and the electrolyte in the battery is intensified, and the thickness of the solid electrolyte film on the surface of the negative electrode material also increases. At this time, although the electrolyte infiltration ability is relatively increased, the resistivity of the negative electrode sheet will also increase; in addition, the content of active lithium ions consumed during the battery charge and discharge cycle increases, and the first coulomb efficiency of the negative electrode material decreases. When too little silicon-based material is exposed on the surface of the negative electrode material or the degree of defect of the surface carbon material is very low, the electrolyte infiltration ability of the negative electrode material decreases, and some silicon-based materials and graphite are difficult to be activated by formation, which is not conducive to the electrochemical performance. The present application controls the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) within the range of 0.01 to 10, thereby finding a balance between the degree of silicon exposure and the degree of defects in the surface carbon material. On the one hand, it ensures that less silicon-based material in the negative electrode material is exposed, and on the other hand, the degree of defects in the surface carbon material is utilized to improve the wettability of the negative electrode material to the electrolyte, and the thickness of the solid electrolyte film layer formed on the surface of the negative electrode material during the charge and discharge process is comprehensively controlled. The prepared negative electrode sheet has a lower resistivity, further increasing the stability and durability of the negative electrode sheet.
下面结合附图和实施例对本申请进一步说明。The present application is further described below in conjunction with the accompanying drawings and embodiments.
图1为本申请实施例提供的负极材料的制备方法的流程示意图。FIG1 is a schematic flow chart of a method for preparing a negative electrode material provided in an embodiment of the present application.
图2为实施例1制得的负极材料在扫描范围内的硅基材料和石墨分布情况图。FIG2 is a diagram showing the distribution of silicon-based materials and graphite in the negative electrode material prepared in Example 1 within the scanning range.
图3为实施例1制得的负极材料的拉曼面扫光谱图。 FIG3 is a Raman surface scanning spectrum of the negative electrode material prepared in Example 1.
图4为实施例1制得的负极材料的体积基准累计粒度分布宽度图。FIG. 4 is a volume-based cumulative particle size distribution width diagram of the negative electrode material prepared in Example 1.
为了更好的理解本申请的技术方案,下面结合附图对本申请实施例进行详细描述。In order to better understand the technical solution of the present application, the embodiments of the present application are described in detail below with reference to the accompanying drawings.
应当明确,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。It should be clear that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
在本申请实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其它含义。The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
第一方面,本申请提供一种负极材料,负极材料包括硅基材料和石墨,以及位于所述硅基材料和/或石墨至少部分表面的碳材料;In a first aspect, the present application provides a negative electrode material, the negative electrode material comprising a silicon-based material and graphite, and a carbon material located on at least a portion of the surface of the silicon-based material and/or graphite;
采用拉曼面扫测试负极材料,在负极材料的拉曼面扫光谱图中,含有500cm-1~520cm-1范围内存在特征峰的第一类谱线和500cm-1~520cm-1范围内不存在特征峰的第二类谱线;The negative electrode material is tested by Raman surface scanning. In the Raman surface scanning spectrum of the negative electrode material, there are first-type spectral lines with characteristic peaks in the range of 500 cm -1 to 520 cm -1 and second-type spectral lines without characteristic peaks in the range of 500 cm -1 to 520 cm -1 .
第一类谱线中,在500cm-1~520cm-1范围内存在特征峰,强度为I1,在1345cm-1~1355cm-1范围内存在特征峰,强度为I2,在1570cm-1~1610cm-1范围内存在特征峰,强度为I3;In the first type of spectrum, there is a characteristic peak in the range of 500cm -1 to 520cm -1 with an intensity of I 1 , a characteristic peak in the range of 1345cm -1 to 1355cm -1 with an intensity of I 2 , and a characteristic peak in the range of 1570cm -1 to 1610cm -1 with an intensity of I 3 ;
第二类谱线中,在1345cm-1~1355cm-1范围内存在特征峰,强度为I2 ’,在1570cm-1~1610cm-1范围内存在特征峰,强度为I3 ’;In the second type of spectral lines, there is a characteristic peak in the range of 1345cm -1 to 1355cm -1 with an intensity of I 2 ' , and there is a characteristic peak in the range of 1570cm -1 to 1610cm -1 with an intensity of I 3 ' ;
其中:0.01≤K≤10。in: 0.01≤K≤10.
本申请提供的负极材料,负极材料包括活性物质及位于活性物质至少部分表面的碳材料,活性物质包括硅基材料及石墨。采用拉曼面扫测试所述负极材料,在所述负极材料的拉曼面扫光谱图中,含有500cm-1~520cm-1范围内存在特征峰的第一类谱线和500cm-1~520cm-1范围内不存在特征峰的第二类谱线,第一类谱线能代表主要含硅基材料的颗粒的拉曼谱图,在500cm-1~520cm-1范围内的特征峰强度为I1,在1345cm-1~1355cm-1范围内的特征峰强度为I2,在1570cm-1~1610cm-1范围内的特征峰强度为I3,由于硅基材料表面存在碳材料,因此能在1345cm-1~1355cm-1范围内和1570cm-1~1610cm-1范围内检测到峰;第二类谱线能代表主要含石墨的颗粒的拉曼谱图,在1345cm-1~1355cm-1范围内的特征峰强度为I2 ’,在1570cm-1~1610cm-1范围内的特征峰强度为I3 ’。I1/(I2+I3)可以表示负极材料中硅基材料的暴露程度,I2 ’/(I2 ’+I3 ’)可以表示负极材料中石墨表面的缺陷程度,I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)可以表示负极材料表面的碳材 料总缺陷程度。当负极材料的表面暴露的硅过多或者表面碳材料的缺陷程度较高时,负极材料与电池中的电解液的副反应加剧,在由负极材料制备得到的电池在充放电循环过程中,负极材料表面的固态电解质膜厚度也随之增加,此时虽然电解液浸润能力相对上升,但是负极极片电阻率也会有所上升;此外,消耗的活性锂离子含量增加,负极材料的首次库伦效率下降。当负极材料表面暴露的硅基材料过少或者表面碳材料的缺陷程度很低时,负极材料的电解液浸润能力下降,部分负极材料中的电化学活性成分难以被化成激活,不利于负极材料中的电化学活性成分的性能发挥。本申请通过控制I1/(I2+I3)与I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)的比值在0.01~10范围内,可以在硅暴露程度与表面碳材料的缺陷程度两者之间找到平衡,一方面保证负极材料中硅颗粒较少的暴露出来,另一方面利用表面碳材料的缺陷程度提高负极材料对电解液的浸润能力,综合控制在充放电过程中负极材料表面形成的固态电解质膜层厚度,所制备的负极极片具有较低的电阻率,进一步增加负极极片的稳定性和耐久性。The negative electrode material provided in the present application includes an active substance and a carbon material located on at least a portion of the surface of the active substance, and the active substance includes a silicon-based material and graphite. The negative electrode material is tested by Raman surface scanning. In the Raman surface scanning spectrum of the negative electrode material, there are first-type spectral lines with characteristic peaks in the range of 500cm -1 to 520cm -1 and second-type spectral lines without characteristic peaks in the range of 500cm -1 to 520cm -1 . The first-type spectral lines can represent the Raman spectrum of particles mainly containing silicon-based materials, and the characteristic peak intensity in the range of 500cm -1 to 520cm -1 is I1 , the characteristic peak intensity in the range of 1345cm -1 to 1355cm -1 is I2 , and the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I3 . Due to the presence of carbon material on the surface of the silicon-based material, peaks can be detected in the range of 1345cm-1 to 1355cm -1 and in the range of 1570cm -1 to 1610cm-1; the second-type spectral lines can represent the Raman spectrum of particles mainly containing graphite, and the characteristic peak intensity in the range of 1345cm -1 to 1355cm - 1 is I2. The characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 2 ' , and the characteristic peak intensity in the range of 1570cm -1 to 1610cm -1 is I 3 ' . I 1 /(I 2 +I 3 ) can indicate the exposure degree of the silicon-based material in the negative electrode material, I 2 ' /(I 2 ' +I 3 ' ) can indicate the defect degree of the graphite surface in the negative electrode material, and I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) can indicate the carbon material on the surface of the negative electrode material. The total defect level of the material. When too much silicon is exposed on the surface of the negative electrode material or the defect level of the surface carbon material is high, the side reaction between the negative electrode material and the electrolyte in the battery is intensified. During the charge and discharge cycle of the battery prepared from the negative electrode material, the thickness of the solid electrolyte film on the surface of the negative electrode material also increases. At this time, although the electrolyte infiltration ability is relatively increased, the resistivity of the negative electrode sheet will also increase. In addition, the content of active lithium ions consumed increases, and the first coulomb efficiency of the negative electrode material decreases. When too little silicon-based material is exposed on the surface of the negative electrode material or the defect level of the surface carbon material is very low, the electrolyte infiltration ability of the negative electrode material decreases, and some electrochemically active components in the negative electrode material are difficult to be activated by formation, which is not conducive to the performance of the electrochemically active components in the negative electrode material. The present application controls the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) within the range of 0.01 to 10, thereby finding a balance between the degree of silicon exposure and the degree of defects in the surface carbon material. On the one hand, it ensures that fewer silicon particles in the negative electrode material are exposed, and on the other hand, the degree of defects in the surface carbon material is utilized to improve the wettability of the negative electrode material to the electrolyte, and the thickness of the solid electrolyte film layer formed on the surface of the negative electrode material during the charge and discharge process is comprehensively controlled. The prepared negative electrode sheet has a lower resistivity, further increasing the stability and durability of the negative electrode sheet.
在一些实施方式中,I1/(I2+I3)与I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)的比值具体可以是0.01、0.1、0.2、0.3、0.4、0.5、0.8、1.0、1.5、2.0、2.5、3、4、5、6、7、8、9或10等,当然也可以是上述范围内的其他值,在此不做限定。比值控制在上述范围内,负极材料的表面暴露适量的硅基材料,负极材料与电解液的副反应可以得到有效控制,负极材料表面的固态电解质膜的厚度也能够得到有效控制,此时电解液浸润能力相对上升,负极材料能够兼具较好的电解液浸润能力,进而降低负极极片的电阻率。优选地,I1/(I2+I3)与I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)的比值在0.4~10范围内。In some embodiments, the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) can be 0.01, 0.1, 0.2, 0.3, 0.4, 0.5, 0.8, 1.0, 1.5, 2.0, 2.5, 3, 4, 5, 6, 7, 8, 9 or 10, etc., and can be other values within the above range, which are not limited here. When the ratio is controlled within the above range, an appropriate amount of silicon-based material is exposed on the surface of the negative electrode material, the side reaction between the negative electrode material and the electrolyte can be effectively controlled, and the thickness of the solid electrolyte film on the surface of the negative electrode material can also be effectively controlled. At this time, the electrolyte infiltration ability is relatively increased, and the negative electrode material can have a good electrolyte infiltration ability, thereby reducing the resistivity of the negative electrode sheet. Preferably, the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) is in the range of 0.4-10.
在一些实施方式中,I1/(I2+I3)的范围为0.1~2.3,具体可以0.1、0.5、1、1.8、2.0、2.1、2.2或2.3等,当然也可以是上述范围内的其他值,在此不做限定。In some embodiments, I 1 /(I 2 +I 3 ) ranges from 0.1 to 2.3, and specifically may be 0.1, 0.5, 1, 1.8, 2.0, 2.1, 2.2 or 2.3, etc. Of course, it may also be other values within the above range, which is not limited here.
在一些实施方式中,I2/(I2+I3)的范围为0.1~0.8,具体可以是0.1、0.2、0.3、0.4、0.5、0.6、0.7或0.8等,当然也可以是上述范围内的其他值,在此不做限定。In some embodiments, I 2 /(I 2 +I 3 ) ranges from 0.1 to 0.8, and specifically may be 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7 or 0.8, etc. Of course, it may also be other values within the above range, which is not limited here.
在一些实施方式中,I2 ’/(I2 ’+I3 ’)的范围为0.1~0.61,具体可以是0.1、0.2、0.3、0.4、0.5、0.6或0.61等,当然也可以是上述范围内的其他值,在此不做限定。可以理解的,I1/(I2+I3)与I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)控制在上述范围内,可以进一步提高负极材料的电解液浸润能力,从而降低负极极片的电阻率。In some embodiments, I 2 ' /(I 2 ' +I 3 ' ) is in the range of 0.1 to 0.61, and specifically can be 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 or 0.61, etc., and of course can be other values within the above range, which are not limited here. It can be understood that I 1 /(I 2 +I 3 ) and I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) are controlled within the above range, which can further improve the electrolyte wettability of the negative electrode material, thereby reducing the resistivity of the negative electrode sheet.
在一些实施方式中,硅基材料包括非晶硅、晶体硅、硅氧化物和硅酸盐中的至少一种。In some embodiments, the silicon-based material includes at least one of amorphous silicon, crystalline silicon, silicon oxide, and silicate.
在一些实施方式中,硅基材料包括硅氧化物,所述硅氧化物包括硅元素和氧元素,所述硅元素和所述氧元素的原子比为0~2,且不包括0。In some embodiments, the silicon-based material includes silicon oxide, and the silicon oxide includes silicon element and oxygen element, and the atomic ratio of the silicon element to the oxygen element is 0 to 2, and does not include 0.
在一些实施方式中,硅基材料包括硅氧化物,所述硅氧化物的化学通式为SiOx,其中0<x≤2。具体地,SiOx具体可以是SiO0.5、SiO0.7、SiO0.9、SiO、SiO1.2、SiO1.5、SiO1.8、SiO1.9等,在此不做限定。 In some embodiments, the silicon-based material includes silicon oxide, and the general chemical formula of the silicon oxide is SiO x , where 0<x≤2. Specifically, SiO x can be SiO 0.5 , SiO 0.7 , SiO 0.9 , SiO, SiO 1.2 , SiO 1.5 , SiO 1.8 , SiO 1.9, etc., which are not limited herein.
硅氧化物可以用通式表示为SiOx(0<x≤2)。其可以是硅分散在SiO2中形成的材料;也可以是具有四面体结构单元的材料,硅原子位于四面体结构单元的中心,氧原子和/或硅原子位于四面体结构单元的四个顶点。Silicon oxide can be represented by the general formula SiO x (0<x≤2). It can be a material formed by silicon dispersed in SiO 2 ; or a material having a tetrahedral structural unit, in which the silicon atom is located at the center of the tetrahedral structural unit and the oxygen atoms and/or silicon atoms are located at the four vertices of the tetrahedral structural unit.
在一些实施方式中,硅基材料的平均粒径为1nm~10μm,具体可以是1nm、10nm、50nm、100nm、1μm、1.8μm、2μm、2.5μm、3μm、3.6μm、5μm、6μm、6.5μm、7μm、7.8μm、8.5μm、9μm、9.8μm或10μm等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the average particle size of the silicon-based material is 1 nm to 10 μm, and can be specifically 1 nm, 10 nm, 50 nm, 100 nm, 1 μm, 1.8 μm, 2 μm, 2.5 μm, 3 μm, 3.6 μm, 5 μm, 6 μm, 6.5 μm, 7 μm, 7.8 μm, 8.5 μm, 9 μm, 9.8 μm or 10 μm, etc., and of course it can also be other values within the above range, which is not limited here.
在一些实施方式中,硅基材料还包括金属M元素,M选自Li、Mg、Al、Fe、La、Zn、Ti、Cu、Mn中的至少一种。可以理解地,少量的金属M元素可以掺杂在碳材料中,也可以掺杂在硅基材料中,金属M元素可以提高负极材料的导电性,还能增强负极材料的结构强度。优选地,M为Mg和/或Li。In some embodiments, the silicon-based material further comprises a metal M element, and M is selected from at least one of Li, Mg, Al, Fe, La, Zn, Ti, Cu, and Mn. It is understandable that a small amount of the metal M element can be doped into the carbon material or the silicon-based material, and the metal M element can improve the conductivity of the negative electrode material and enhance the structural strength of the negative electrode material. Preferably, M is Mg and/or Li.
在一些实施方式中,在负极材料中,硅基材料与石墨以颗粒的形式相互分散。In some embodiments, in the negative electrode material, the silicon-based material and the graphite are dispersed with each other in the form of particles.
在一些实施方式中,石墨包括天然石墨、人造石墨、膨胀石墨和氧化石墨中的至少一种。石墨是一种导电性高、体积膨胀小、首效高、循环性能稳定的材料,通过将石墨和硅基材料复合,可以综合改善负极材料的导电性,降低膨胀。In some embodiments, the graphite includes at least one of natural graphite, artificial graphite, expanded graphite and oxidized graphite. Graphite is a material with high conductivity, small volume expansion, high initial efficiency and stable cycle performance. By compounding graphite and silicon-based materials, the conductivity of the negative electrode material can be comprehensively improved and the expansion can be reduced.
在一些实施方式中,碳材料包括无定形碳和石墨化碳中的至少一种。碳材料可以位于硅基材料颗粒的表面,也可以位于石墨颗粒的表面,也可以将石墨颗粒与硅基材料颗粒二次造粒后再进行碳包覆形成二次颗粒,在此不做限定。在一些实施方式中,碳层的厚度为1nm~1000nm,具体可以是1nm、5nm、10nm、15nm、20nm、50nm、80nm、100nm、150nm、200nm、400nm、500nm、700nm、800nm、900nm、1000nm等,在此不做限定。碳层厚度控制在上述范围内,可以增加负极材料的导电性,有利于获得高比容量的负极材料;并且碳层能够有效缓解活性物质的体积膨胀,提高负极材料的长循环性能。优选地,碳层的厚度为50nm~800nm;更优选地,碳层的厚度为100nm~500nm。In some embodiments, the carbon material includes at least one of amorphous carbon and graphitized carbon. The carbon material may be located on the surface of silicon-based material particles, or on the surface of graphite particles, or the graphite particles and silicon-based material particles may be secondary granulated and then carbon-coated to form secondary particles, which is not limited here. In some embodiments, the thickness of the carbon layer is 1nm to 1000nm, and may specifically be 1nm, 5nm, 10nm, 15nm, 20nm, 50nm, 80nm, 100nm, 150nm, 200nm, 400nm, 500nm, 700nm, 800nm, 900nm, 1000nm, etc., which is not limited here. The thickness of the carbon layer is controlled within the above range, which can increase the conductivity of the negative electrode material and is conducive to obtaining a negative electrode material with a high specific capacity; and the carbon layer can effectively alleviate the volume expansion of the active material and improve the long cycle performance of the negative electrode material. Preferably, the thickness of the carbon layer is 50nm to 800nm; more preferably, the thickness of the carbon layer is 100nm to 500nm.
在一些实施方式中,负极材料的粒度分布宽度为P,1.0≤P≤2.2,P=(D05+D99)/(2*D50)。P的比值具体可以是1.0、1.1、1.3、1.5、1.6、1.8、2.0、2.1或2.2等,在此不做限定。当负极材料的粒径分布控制在上述范围内,说明负极材料具有较宽的粒度分布,有助于提高硅基材料与石墨的均匀分布,有利于提高负极材料的克容量,有助于提升负极材料的电导率。需要说明的是,负极材料的粒度分布宽度是以所有颗粒为基准进行测量得到的。In some embodiments, the particle size distribution width of the negative electrode material is P, 1.0≤P≤2.2, P=(D 05 +D 99 )/(2*D 50 ). The ratio of P can specifically be 1.0, 1.1, 1.3, 1.5, 1.6, 1.8, 2.0, 2.1 or 2.2, etc., which are not limited here. When the particle size distribution of the negative electrode material is controlled within the above range, it means that the negative electrode material has a wider particle size distribution, which helps to improve the uniform distribution of silicon-based materials and graphite, helps to improve the gram capacity of the negative electrode material, and helps to improve the conductivity of the negative electrode material. It should be noted that the particle size distribution width of the negative electrode material is measured based on all particles.
需要说明的是,采用激光衍射法测得粒径分布测定的体积基准累计粒度分布,D05表示粉末累计粒度分布百分比达到5%时所对应的粒径,D50表示累计粒度分布百分比达到50%时所对应的粒径,D99表示累计粒度分布百分比达到99%时所对应的粒径。本申请采用(D05+D99)/(2*D50)来定义负极材料的粒度分布,可以将气相沉积形成的纳米级的硅基材料计入粒度统筹,可以涵盖绝大多数的负极材料颗粒的尺寸。It should be noted that the volume-based cumulative particle size distribution of the particle size distribution measured by the laser diffraction method, D05 represents the particle size corresponding to 5% of the cumulative particle size distribution percentage of the powder, D50 represents the particle size corresponding to 50% of the cumulative particle size distribution percentage, and D99 represents the particle size corresponding to 99% of the cumulative particle size distribution percentage. This application uses (D 05 +D 99 )/(2*D 50 ) to define the particle size distribution of the negative electrode material, and the nano-scale silicon-based material formed by vapor deposition can be included in the particle size overall planning, which can cover the size of most negative electrode material particles.
当负极材料满足1.0≤P≤2.2时,负极材料中大颗粒与小颗粒的粒径、数量匹配性较好,有利于颗粒充分分散,趋向于形成小颗粒镶嵌在大颗粒接触缝隙之间,形成紧密堆积结构, 从而有助于提高负极材料的振实密度。当比值过小,负极材料中大颗粒与小颗粒粒径十分接近,颗粒间接触存在较大的孔隙,不利于紧密堆积结构的形成。当比值过大,负极材料中大颗粒与小颗粒的粒径、数量均相差较大,其中大量的小颗粒趋于自身团聚而难以与大颗粒形成匹配的紧密堆积结构,分布均匀度下降。When the negative electrode material satisfies 1.0≤P≤2.2, the particle size and quantity matching of large and small particles in the negative electrode material is good, which is conducive to the full dispersion of particles and tends to form a compact stacking structure with small particles embedded in the contact gaps between large particles. This helps to improve the tap density of the negative electrode material. When the ratio is too small, the particle sizes of large and small particles in the negative electrode material are very close, and there are large pores in the contact between the particles, which is not conducive to the formation of a densely packed structure. When the ratio is too large, the particle sizes and numbers of large and small particles in the negative electrode material are quite different, and a large number of small particles tend to agglomerate themselves and are difficult to form a matching densely packed structure with large particles, and the distribution uniformity decreases.
在一些实施方式中,负极材料在20kN压力下的粉末电导率大于30S/cm,具体可以是30S/cm、31S/cm、32S/cm、33S/cm、35S/cm、36S/cm、37S/cm、38S/cm或40S/cm等,在此不做限定。负极材料的粉末电导率控制在上述范围内,有利于提高负极材料的电导率,降低负极极片的电阻率。In some embodiments, the powder conductivity of the negative electrode material under a pressure of 20 kN is greater than 30 S/cm, and may be 30 S/cm, 31 S/cm, 32 S/cm, 33 S/cm, 35 S/cm, 36 S/cm, 37 S/cm, 38 S/cm or 40 S/cm, etc., which are not limited here. The powder conductivity of the negative electrode material is controlled within the above range, which is conducive to improving the conductivity of the negative electrode material and reducing the resistivity of the negative electrode sheet.
在一些实施方式中,负极材料的接触角大于110°。在本申请中,控制负极材料的接触角在上述范围内,有利于提高负极材料的电解液浸润能力。In some embodiments, the contact angle of the negative electrode material is greater than 110°. In the present application, controlling the contact angle of the negative electrode material within the above range is beneficial to improving the electrolyte wetting ability of the negative electrode material.
在一些实施方式中,负极材料的中值粒径D50为2μm~12μm,具体可以是2μm、2.5μm、3μm、3.5μm、4μm、5μm、6μm、8μm、9μm、10μm或12μm等,在此不做限定。In some embodiments, the median particle size D50 of the negative electrode material is 2 μm to 12 μm, specifically 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 5 μm, 6 μm, 8 μm, 9 μm, 10 μm or 12 μm, etc., which is not limited here.
在一些实施方式中,负极材料的振实密度≥0.7g/cm3。负极材料的振实密度具体可以是0.7g/cm3、0.75g/cm3、0.81g/cm3、0.85g/cm3、0.89g/cm3、0.91g/cm3、0.95g/cm3、0.99g/cm3、1.0g/cm3、1.05g/cm3、1.1g/cm3、1.13g/cm3、1.18g/cm3、1.2g/cm3、1.25g/cm3、1.3g/cm3、1.38g/cm3或1.4g/cm3等,在此不做限定。In some embodiments, the tap density of the negative electrode material is ≥ 0.7 g/cm 3 . The tap density of the negative electrode material can be 0.7 g/cm 3 , 0.75 g/cm 3 , 0.81 g/cm 3 , 0.85 g/cm 3 , 0.89 g/cm 3 , 0.91 g/cm 3 , 0.95 g/cm 3 , 0.99 g/cm 3 , 1.0 g/cm 3 , 1.05 g/cm 3 , 1.1 g/cm 3 , 1.13 g/cm 3 , 1.18 g/cm 3 , 1.2 g/cm 3 , 1.25 g/cm 3 , 1.3 g/cm 3 , 1.38 g/cm 3 or 1.4 g/cm 3 , etc., which is not limited here.
在一些实施方式中,负极材料中硅元素的质量含量为1%~80%,碳元素的质量含量为20%~99%。硅元素的质量含量具体可以是1%、2%、8%、10%、12%、15%、30%、50%、55%、58%、60%、65%、69%、70%或80%等,碳元素的质量含量具体可以是20%、30%、40%、50%、55%、58%、60%、65%、69%、70%、80%或90%等,当然也可以是上述范围内的其它值,在此不做限定。优选地,负极材料中硅元素的质量含量为3.5%~31.5%,具体可以是3.5%、10%、10.1%、10.2%、10.3%、10.5%、11%、31.5%等,当然也可以是上述范围内的其它值,在此不做限定。In some embodiments, the mass content of silicon in the negative electrode material is 1% to 80%, and the mass content of carbon is 20% to 99%. The mass content of silicon can be 1%, 2%, 8%, 10%, 12%, 15%, 30%, 50%, 55%, 58%, 60%, 65%, 69%, 70% or 80%, and the mass content of carbon can be 20%, 30%, 40%, 50%, 55%, 58%, 60%, 65%, 69%, 70%, 80% or 90%, and other values within the above range are also possible, which are not limited here. Preferably, the mass content of silicon in the negative electrode material is 3.5% to 31.5%, specifically 3.5%, 10%, 10.1%, 10.2%, 10.3%, 10.5%, 11%, 31.5%, etc. Of course, it can also be other values within the above range, which is not limited here.
第二方面,本申请实施例提供一种负极材料的制备方法,包括以下步骤:In a second aspect, an embodiment of the present application provides a method for preparing a negative electrode material, comprising the following steps:
将石墨置于含有酸溶液或碱溶液的改性溶液中进行改性处理,酸溶液或碱溶液的浓度<2mol/L,改性处理的温度为20℃~30℃,改性处理的时间为10h~48h,干燥得到改性石墨;Placing graphite in a modification solution containing an acid solution or an alkali solution for modification treatment, wherein the concentration of the acid solution or the alkali solution is less than 2 mol/L, the modification treatment temperature is 20° C. to 30° C., the modification treatment time is 10 h to 48 h, and drying to obtain modified graphite;
利用含硅源气体的反应气体对改性石墨进行气相沉积,得到含硅基材料及改性石墨的混合物,其中,气相沉积的过程在流化床反应器中进行,气相沉积过程中还加入辅助载气;Using a reaction gas containing a silicon source gas to vapor-deposit the modified graphite to obtain a mixture of a silicon-based material and the modified graphite, wherein the vapor-deposition process is carried out in a fluidized bed reactor and an auxiliary carrier gas is added during the vapor-deposition process;
利用气相碳源对混合物置于550℃~1000℃下进行气相碳包覆处理,得到负极材料。The mixture is placed at 550° C. to 1000° C. using a gas phase carbon source to perform a gas phase carbon coating treatment to obtain a negative electrode material.
本申请提供的负极材料的制备方法,首先将石墨进行改性处理,可以提高石墨的缺陷度;然后利用气相沉积将改性后石墨与硅基材料进行复合,可以实现硅基材料与改性石墨的均匀混合,可以减少硅基材料的偏聚现象;最后将上述两者的混合物置于550℃~1000℃下进行气相碳包覆,可以有效降低石墨表面的缺陷程度,调节硅基材料表面和石墨表面的碳材料的缺 陷程度,从而使得I1/(I2+I3)与I2/(I2+I3)+I2 ’/(I2 ’+I3 ’)的比值在0.01~10范围内,可以在硅暴露程度与表面碳材料的缺陷程度两者之间找到平衡,在保障负极材料的首次库伦效率在较高水平的前期下,利用硅基材料和石墨表面的碳材料缺陷程度提高负极材料的电解液浸润能力,还能够利用负极材料表面暴露的少量硅基材料在充放电循环过程中生成合适厚度的固态电解质膜层,提高极片的电导率。The preparation method of the negative electrode material provided by the present application first modifies graphite to improve the defect degree of graphite; then composites the modified graphite with a silicon-based material by vapor deposition to achieve uniform mixing of the silicon-based material and the modified graphite, thereby reducing the segregation of the silicon-based material; finally, the mixture of the two is placed at 550°C to 1000°C for vapor phase carbon coating, thereby effectively reducing the defect degree of the graphite surface and adjusting the defect degree of the carbon material on the surface of the silicon-based material and the surface of the graphite. The degree of depression is adjusted so that the ratio of I 1 /(I 2 +I 3 ) to I 2 /(I 2 +I 3 )+I 2 ' /(I 2 ' +I 3 ' ) is in the range of 0.01 to 10, and a balance can be found between the degree of silicon exposure and the degree of defects in the surface carbon material. Under the premise of ensuring that the first coulombic efficiency of the negative electrode material is at a high level in the early stage, the degree of defects in the carbon materials on the surface of silicon-based materials and graphite is used to improve the electrolyte wetting ability of the negative electrode material. The small amount of silicon-based material exposed on the surface of the negative electrode material can also be used to generate a solid electrolyte film layer of suitable thickness during the charge and discharge cycle, thereby improving the conductivity of the electrode sheet.
以下具体介绍本方案,如图1所示,包括以下步骤:The following is a detailed introduction to this solution, as shown in Figure 1, which includes the following steps:
步骤S100,将石墨置于改性溶液中进行改性处理,干燥得到改性石墨。Step S100, placing graphite in a modification solution for modification treatment, and drying to obtain modified graphite.
在一些实施方式中,石墨的中值粒径为6μm~20μm,优选为6μm~12μm,具体可以是6μm、8μm、10μm、12μm等,在此不做限定。控制石墨的粒径,有利于控制最终负极材料的粒径尺寸,提高负极材料的颗粒结构稳定性。在一些实施方式中,石墨包括天然石墨、人造石墨、膨胀石墨和氧化石墨中的至少一种。石墨是一种导电性高、体积膨胀小、首效高、循环性能稳定的材料,通过将石墨和硅基材料复合,可以综合改善负极材料的导电性,降低膨胀。In some embodiments, the median particle size of graphite is 6 μm to 20 μm, preferably 6 μm to 12 μm, specifically 6 μm, 8 μm, 10 μm, 12 μm, etc., which are not limited here. Controlling the particle size of graphite is beneficial to controlling the particle size of the final negative electrode material and improving the particle structure stability of the negative electrode material. In some embodiments, graphite includes at least one of natural graphite, artificial graphite, expanded graphite and oxidized graphite. Graphite is a material with high conductivity, small volume expansion, high first efficiency and stable cycle performance. By compounding graphite and silicon-based materials, the conductivity of the negative electrode material can be comprehensively improved and the expansion can be reduced.
在一些实施方式中,改性处理的步骤包括将石墨置于酸溶液或碱溶液中进行改性处理。In some embodiments, the modification step includes placing the graphite in an acid solution or an alkaline solution for modification.
在一些实施方式中,酸溶液包括盐酸溶液、硫酸溶液、硝酸溶液中的至少一种。In some embodiments, the acid solution includes at least one of a hydrochloric acid solution, a sulfuric acid solution, and a nitric acid solution.
在一些实施方式中,碱溶液包括氢氧化钠溶液、氢氧化钾溶液、氢氧化锂溶液中的至少一种。In some embodiments, the alkaline solution includes at least one of a sodium hydroxide solution, a potassium hydroxide solution, and a lithium hydroxide solution.
在一些实施方式中,酸溶液或碱溶液的浓度<2mol/L,具体可以是1.9mol/L、1.85mol/L、1.8mol/L、1.6mol/L、1.5mol/L、1.2mol/L或1.0mol/L等,在此不做限定。In some embodiments, the concentration of the acid solution or the alkaline solution is less than 2 mol/L, and can be specifically 1.9 mol/L, 1.85 mol/L, 1.8 mol/L, 1.6 mol/L, 1.5 mol/L, 1.2 mol/L or 1.0 mol/L, etc., which is not limited here.
在一些实施方式中,改性处理的温度为20℃~30℃。改性处理的温度可以是20℃、21℃、22℃、23℃、25℃、28℃、29℃或30℃等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the temperature of the modification treatment is 20° C. to 30° C. The temperature of the modification treatment can be 20° C., 21° C., 22° C., 23° C., 25° C., 28° C., 29° C. or 30° C., etc., and of course, it can also be other values within the above range, which is not limited here.
在一些实施方式中,改性处理的时间为10h~48h,具体地,改性处理的时间可以是10h、13h、15h、18h、20h、24h、25h、28h、36h、42h或48h等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the modification treatment time is 10 h to 48 h. Specifically, the modification treatment time can be 10 h, 13 h, 15 h, 18 h, 20 h, 24 h, 25 h, 28 h, 36 h, 42 h or 48 h, etc. Of course, it can also be other values within the above range, which is not limited here.
在本申请中,通过控制改性处理的温度、时间以及改性溶液的浓度,可以调节石墨的表面缺陷程度,从而有利于提高后续气相沉积与气相碳包覆过程中气相碳源和硅源气体的裂解程度,使得石墨颗粒与硅基材料、碳材料的复合更均匀、充分,进而可以调节石墨颗粒表面的碳材料的缺陷程度。In the present application, the degree of surface defects of graphite can be adjusted by controlling the temperature, time and concentration of the modification solution of the modification treatment, which is beneficial to improve the degree of cracking of the gaseous carbon source and silicon source gas during the subsequent gas phase deposition and gas phase carbon coating process, so that the composite of graphite particles with silicon-based materials and carbon materials is more uniform and sufficient, and the degree of defects of carbon materials on the surface of graphite particles can be adjusted.
在一些实施方式中,改性处理的步骤还包括将改性处理后的产物进行洗涤,直至产物洗涤至中性。In some embodiments, the modification step further comprises washing the modified product until the product is washed to neutrality.
在一些实施方式中,干燥处理的温度为45℃~80℃。干燥处理的温度可以是45℃、48℃、50℃、54℃、58℃、60℃、65℃、68℃、75℃或80℃等,当然也还可以是上述范围内其他值,在此不做限定。 In some embodiments, the drying temperature is 45° C. to 80° C. The drying temperature can be 45° C., 48° C., 50° C., 54° C., 58° C., 60° C., 65° C., 68° C., 75° C. or 80° C., etc., and of course, it can also be other values within the above range, which is not limited here.
在一些实施方式中,干燥处理的时间为3h~48h。干燥处理的时间可以是3h、6h、8h、12h、15h、18h、20h、24h、25h、28h、36h、42h或48h等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the drying time is 3 hours to 48 hours. The drying time can be 3 hours, 6 hours, 8 hours, 12 hours, 15 hours, 18 hours, 20 hours, 24 hours, 25 hours, 28 hours, 36 hours, 42 hours or 48 hours, etc., and of course, it can also be other values within the above range, which is not limited here.
步骤S200,利用含硅源气体的反应气体对改性石墨进行气相沉积,得到含硅基材料及改性石墨的混合物。Step S200, vapor deposition of modified graphite is performed using a reaction gas containing a silicon source gas to obtain a mixture of a silicon-based material and modified graphite.
在一些实施方式中,气相沉积的沉积温度为300℃~700℃;具体可以是300℃、350℃、400℃、450℃、500℃、520℃、550℃、600℃、650℃或700℃。可以理解地,上述温度并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。In some embodiments, the deposition temperature of the vapor deposition is 300° C. to 700° C., and specifically may be 300° C., 350° C., 400° C., 450° C., 500° C., 520° C., 550° C., 600° C., 650° C. or 700° C. It is understood that the above temperature is not limited to the listed values, and other values not listed within the numerical range are also applicable.
在一些实施方式中,气相沉积的沉积时间为2h~8h;具体可以是2h、3h、4h、5h、6h、7h或8h等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the deposition time of vapor deposition is 2 h to 8 h; specifically, it can be 2 h, 3 h, 4 h, 5 h, 6 h, 7 h or 8 h, etc. Of course, it can also be other values within the above range, which is not limited here.
在一些实施方式中,硅源气体的流量为0.1L/min~15L/min,具体可以是0.1L/min、0.5L/min、1.0L/min、2.0L/min、3L/min、5L/min、6L/min、8L/min、10L/min、12L/min或15L/min等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the flow rate of the silicon source gas is 0.1L/min to 15L/min, specifically 0.1L/min, 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 12L/min or 15L/min, etc. Of course, it can also be other values within the above range, which is not limited here.
在一些实施方式中,气相沉积过程中还加入辅助载气,辅助载气的流量为0.5L/min~25L/min,具体可以是0.5L/min、1.0L/min、2.0L/min、3L/min、5L/min、6L/min、8L/min、10L/min、12L/min、15L/min、18L/min、20L/min或25L/min等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, an auxiliary carrier gas is added during the vapor deposition process, and the flow rate of the auxiliary carrier gas is 0.5L/min to 25L/min, specifically 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 12L/min, 15L/min, 18L/min, 20L/min or 25L/min, etc. Of course, it can also be other values within the above range, which are not limited here.
在一些实施方式中,辅助载气包括氮气、氩气、氦气、氖气、二氧化碳、氢气和一氧化碳中的至少一种。可以理解地,在辅助载气的扰动下,石墨处于动态运动过程中,硅源气体裂解后形成的硅颗粒和动态的石墨接触,从而实现石墨和硅基材料的均匀混合,可以减少纳米级粒子的自团聚,进而减少负极材料在充放电过程中的局部应力过大,减少颗粒破碎,提升负极材料的循环性能。In some embodiments, the auxiliary carrier gas includes at least one of nitrogen, argon, helium, neon, carbon dioxide, hydrogen and carbon monoxide. Understandably, under the disturbance of the auxiliary carrier gas, the graphite is in a dynamic motion process, and the silicon particles formed after the cracking of the silicon source gas contact the dynamic graphite, thereby achieving uniform mixing of the graphite and the silicon-based material, which can reduce the self-agglomeration of nano-scale particles, thereby reducing the excessive local stress of the negative electrode material during the charge and discharge process, reducing particle breakage, and improving the cycle performance of the negative electrode material.
在一些实施方式中,硅源气体的原料包括甲硅烷、乙硅烷、一氯氢硅、二氯氢硅、三氯氢硅、四氯硅烷和甲基硅氧烷中的至少一种。In some embodiments, the raw material of the silicon source gas includes at least one of monosilane, disilane, monochlorosilane, dichlorosilane, trichlorosilane, tetrachlorosilane, and methylsiloxane.
在一些实施方式中,硅基材料的中值粒径为1nm~10μm,具体可以是1nm、10nm、50nm、100nm、1μm、1.8μm、2μm、2.5μm、3μm、3.6μm、5μm、6μm、6.5μm、7μm、7.8μm、8.5μm、9μm、9.8μm或10μm等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the median particle size of the silicon-based material is 1 nm to 10 μm, specifically 1 nm, 10 nm, 50 nm, 100 nm, 1 μm, 1.8 μm, 2 μm, 2.5 μm, 3 μm, 3.6 μm, 5 μm, 6 μm, 6.5 μm, 7 μm, 7.8 μm, 8.5 μm, 9 μm, 9.8 μm or 10 μm, etc., and of course it can also be other values within the above range, which is not limited here.
在一些实施方式中,步骤S200包括将改性石墨与含金属M的原料进行混合,得到复合物;利用含硅源气体的反应气体对复合物进行气相沉积,得到含硅基材料、改性石墨及掺杂金属M的混合物。In some embodiments, step S200 includes mixing modified graphite with a raw material containing metal M to obtain a composite; and vapor-depositing the composite using a reaction gas containing a silicon source gas to obtain a mixture of silicon-based material, modified graphite and doped metal M.
在一些实施方式中,硅基材料还包括金属M元素,M选自Li、Mg、Al、Fe、La、Zn、Ti、Cu、Mn中的至少一种。可以理解地,少量的金属M元素可以掺杂在碳材料中,也可以 掺杂在硅基活性物质中,金属M元素可以提高负极材料的导电性,还能增强负极材料的结构强度。优选地,M为Mg和/或Li。In some embodiments, the silicon-based material further includes a metal M element, where M is selected from at least one of Li, Mg, Al, Fe, La, Zn, Ti, Cu, and Mn. It is understandable that a small amount of the metal M element can be doped into the carbon material, or When doped in the silicon-based active material, the metal M element can improve the conductivity of the negative electrode material and enhance the structural strength of the negative electrode material. Preferably, M is Mg and/or Li.
在一些实施方式中,硅基材料包括硅氧化物,硅氧化物包括硅元素和氧元素,所述硅元素和所述氧元素的原子比为0~2,且不包括0。In some embodiments, the silicon-based material includes silicon oxide, and the silicon oxide includes silicon element and oxygen element, and the atomic ratio of the silicon element to the oxygen element is 0 to 2, and does not include 0.
在一些实施方式中,硅基材料包括硅氧化物,硅氧化物的化学通式为SiOx,其中0<x≤2。具体地,SiOx具体可以是SiO0.5、SiO0.7、SiO0.9、SiO、SiO1.2、SiO1.5、SiO1.8、SiO1.9等,在此不做限定。In some embodiments, the silicon-based material includes silicon oxide, and the general chemical formula of silicon oxide is SiO x , where 0<x≤2. Specifically, SiO x can be SiO 0.5 , SiO 0.7 , SiO 0.9 , SiO, SiO 1.2 , SiO 1.5 , SiO 1.8 , SiO 1.9 , etc., which are not limited herein.
硅氧化物可以用通式表示为SiOx(0<x≤2)。其可以是硅颗粒分散在SiO2中形成的材料;也可以是具有四面体结构单元的材料,硅原子位于四面体结构单元的中心,氧原子和/或硅原子位于四面体结构单元的四个顶点。Silicon oxide can be represented by the general formula SiO x (0<x≤2). It can be a material formed by silicon particles dispersed in SiO 2 ; or it can be a material with a tetrahedral structural unit, with the silicon atom located at the center of the tetrahedral structural unit and oxygen atoms and/or silicon atoms located at the four vertices of the tetrahedral structural unit.
在一些实施方式中,以改性石墨的质量为100wt%计,改性石墨中的金属M的添加量小于20wt%。In some embodiments, based on 100 wt % of the mass of the modified graphite, the amount of the metal M added to the modified graphite is less than 20 wt %.
在一些实施方式中,在混合物中的硅基材料与石墨以颗粒的形式相互分散。In some embodiments, the silicon-based material and the graphite in the mixture are dispersed with each other in the form of particles.
步骤S300,利用气相碳源对混合物进行气相碳包覆处理,得到负极材料。Step S300, using a gas-phase carbon source to perform a gas-phase carbon coating treatment on the mixture to obtain a negative electrode material.
在一些实施方式中,气相碳源的原料包括甲烷、乙烷、乙烯、乙炔、丙炔、丙烯、丙烷、甲醛、乙醛、甲醇、甲苯、苯、苯乙烯和苯酚中的至少一种;In some embodiments, the raw material of the gaseous carbon source includes at least one of methane, ethane, ethylene, acetylene, propyne, propylene, propane, formaldehyde, acetaldehyde, methanol, toluene, benzene, styrene and phenol;
在一些实施方式中,气相碳源的流量为0.2L/min~18L/min;具体可以是0.2L/min、0.5L/min、1.0L/min、2.0L/min、3L/min、5L/min、6L/min、8L/min、10L/min、15L/min或18L/min等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the flow rate of the gaseous carbon source is 0.2L/min to 18L/min; specifically, it can be 0.2L/min, 0.5L/min, 1.0L/min, 2.0L/min, 3L/min, 5L/min, 6L/min, 8L/min, 10L/min, 15L/min or 18L/min, etc. Of course, it can also be other values within the above range, which are not limited here.
在一些实施方式中,气相碳包覆处理的温度为550℃~1000℃;具体可以是550℃、600℃、650℃、700℃、820℃、850℃、900℃、950℃或1000℃。可以理解地,上述温度并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。In some embodiments, the temperature of the gas phase carbon coating treatment is 550° C. to 1000° C., and specifically can be 550° C., 600° C., 650° C., 700° C., 820° C., 850° C., 900° C., 950° C. or 1000° C. It is understandable that the above temperature is not limited to the listed values, and other values not listed within the numerical range are also applicable.
在一些实施方式中,气相碳包覆处理的时间为1h~6h,具体可以是1h、2h、3h、4h、5h或6h等,当然也还可以是上述范围内其他值,在此不做限定。In some embodiments, the time of the gas phase carbon coating treatment is 1 h to 6 h, specifically 1 h, 2 h, 3 h, 4 h, 5 h or 6 h, etc. Of course, it can also be other values within the above range, which is not limited here.
在一些实施方式中,气相碳包覆处理在保护性气氛下进行。In some embodiments, the vapor phase carbon coating process is performed under a protective atmosphere.
在一些实施方式中,保护性气氛包括氮气、氦气、氖气及氩气中的至少一种。In some embodiments, the protective atmosphere includes at least one of nitrogen, helium, neon, and argon.
在一些实施方式中,碳材料位于活性物质的表面形成碳层。碳材料可以位于硅基材料颗粒的表面,也可以位于石墨颗粒的表面,也可以将石墨颗粒与硅基材料颗粒二次造粒包覆形成二次颗粒,在此不做限定。In some embodiments, the carbon material is located on the surface of the active material to form a carbon layer. The carbon material can be located on the surface of the silicon-based material particles, or on the surface of the graphite particles, or the graphite particles and the silicon-based material particles can be secondary granulated and coated to form secondary particles, which is not limited here.
在一些实施方式中,碳层的厚度为1nm~1000nm,具体可以是1nm、5nm、10nm、15nm、20nm、50nm、80nm、100nm、150nm、200nm、400nm、500nm、700nm、800nm、900nm、1000nm等,在此不做限定。碳层厚度控制在上述范围内,可以增加负极材料的导电性,有利 于获得高比容量的负极材料;并且碳层能够有效缓解活性物质的体积膨胀,提高负极材料的长循环性能。优选地,碳层的厚度为50nm~800nm;更优选地,碳层的厚度为100nm~500nm。In some embodiments, the thickness of the carbon layer is 1 nm to 1000 nm, and specifically can be 1 nm, 5 nm, 10 nm, 15 nm, 20 nm, 50 nm, 80 nm, 100 nm, 150 nm, 200 nm, 400 nm, 500 nm, 700 nm, 800 nm, 900 nm, 1000 nm, etc., which are not limited here. Controlling the thickness of the carbon layer within the above range can increase the conductivity of the negative electrode material, which is beneficial The carbon layer can effectively alleviate the volume expansion of the active material and improve the long cycle performance of the negative electrode material. Preferably, the thickness of the carbon layer is 50nm to 800nm; more preferably, the thickness of the carbon layer is 100nm to 500nm.
第三方面,本申请提供一种负极极片,负极极片包括上述负极材料,负极极片的电阻率≤5Ω·cm。电阻率具体可以是5Ω·cm、4.5Ω·cm、4Ω·cm、3Ω·cm、2.8Ω·cm、2.5Ω·cm、2.2Ω·cm、2.0Ω·cm、1.9Ω·cm、1.6Ω·cm、1.2Ω·cm或1.0Ω·cm等,在此不做限定。可以理解地,负极极片的电阻率在上述范围内,这是因为负极材料的电解液浸润能力提升,导致电解液能够充分浸润负极极片上的负极材料,使得电子传输效率提升,硅基材料、石墨与碳材料间接触良好,极片的电阻率下降,从而使得极片具备优异的倍率性能。In the third aspect, the present application provides a negative electrode sheet, the negative electrode sheet includes the above-mentioned negative electrode material, and the resistivity of the negative electrode sheet is ≤5Ω·cm. The resistivity can specifically be 5Ω·cm, 4.5Ω·cm, 4Ω·cm, 3Ω·cm, 2.8Ω·cm, 2.5Ω·cm, 2.2Ω·cm, 2.0Ω·cm, 1.9Ω·cm, 1.6Ω·cm, 1.2Ω·cm or 1.0Ω·cm, etc., which are not limited here. It can be understood that the resistivity of the negative electrode sheet is within the above range. This is because the electrolyte wetting ability of the negative electrode material is improved, resulting in the electrolyte being able to fully infiltrate the negative electrode material on the negative electrode sheet, so that the electron transmission efficiency is improved, the silicon-based material, graphite and carbon material are in good contact, and the resistivity of the sheet is reduced, so that the sheet has excellent rate performance.
第四方面,本申请提供一种电池,包括上述负极材料,电化学装置具体可以是锂离子电池、钠离子电池等,在此不做限定。In a fourth aspect, the present application provides a battery, including the above-mentioned negative electrode material, and the electrochemical device can specifically be a lithium-ion battery, a sodium-ion battery, etc., which is not limited here.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请保护的范围之内。The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.
实施例Example
实施例1Example 1
(1)将D50=8μm的石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Graphite with D50 = 8 μm was placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
(2)将改性石墨置于流化床反应器中,通入甲硅烷气体,甲硅烷气体流量5L/min,设置载气(氩气)速度7.5L/min,400℃下反应6h,得到硅颗粒与石墨颗粒的混合物。(2) The modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 6 hours to obtain a mixture of silicon particles and graphite particles.
(3)调整流化床反应器的温度至800℃,切换通入气体为甲烷,气体流量8L/min,气相碳包覆处理4h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 800° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 4 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
本申请制得的负极材料包括硅基材料和石墨,以及位于所述硅基材料和/或石墨至少部分表面的碳材料,活性物质包括硅单质及石墨,碳材料包括无定型碳。The negative electrode material prepared in the present application includes silicon-based material and graphite, and carbon material located on at least a portion of the surface of the silicon-based material and/or graphite, the active substance includes silicon element and graphite, and the carbon material includes amorphous carbon.
图2为本实施例1制得的负极材料在扫描范围内的硅基材料和石墨分布情况图,图3为本实施例1制得的负极材料的拉曼面扫光谱图,500-520cm-1位移处有峰的谱线对应以硅基材料为主的颗粒的谱线,500-520cm-1处无峰的谱线对应以石墨为主的颗粒的谱线。图4为本实施例1制得的负极材料的体积基准累计粒度分布宽度图。负极材料的其它参数详见表1-2。FIG2 is a diagram showing the distribution of silicon-based materials and graphite in the scanning range of the negative electrode material obtained in Example 1, and FIG3 is a Raman surface scanning spectrum of the negative electrode material obtained in Example 1. The spectrum with a peak at the displacement of 500-520 cm - 1 corresponds to the spectrum of particles mainly composed of silicon-based materials, and the spectrum without a peak at 500-520 cm -1 corresponds to the spectrum of particles mainly composed of graphite. FIG4 is a volume-based cumulative particle size distribution width diagram of the negative electrode material obtained in Example 1. Other parameters of the negative electrode material are detailed in Table 1-2.
实施例2Example 2
(1)将D50=6μm的石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Graphite with D50 = 6 μm was placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
(2)将改性石墨置于流化床反应器中,通入甲硅烷气体,甲硅烷气体流量5L/min,设置载气(氩气)速度7.5L/min,500℃下反应6h,得到硅颗粒与石墨颗粒的混合粉末。 (2) The modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 500° C. for 6 h to obtain a mixed powder of silicon particles and graphite particles.
(3)调整流化床反应器的温度至600℃,切换通入气体为甲烷,气体流量8L/min,气相碳包覆处理2h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 600° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 2 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
本申请制得的负极材料包括活性物质及位于活性物质至少部分表面的碳材料,活性物质包括硅单质及石墨,碳材料包括无定型碳。The negative electrode material prepared in the present application includes an active substance and a carbon material located on at least a portion of the surface of the active substance, the active substance includes silicon and graphite, and the carbon material includes amorphous carbon.
负极材料的其它参数详见表1-2。Other parameters of negative electrode materials are shown in Table 1-2.
实施例3Example 3
(1)将D50=12μm的人造石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Artificial graphite with D50 = 12 μm was placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
(2)将改性石墨置于流化床反应器中,通入甲硅烷气体,甲硅烷气体流量5L/min,设置载气(氩气)速度7.5L/min,400℃下反应6h,得到硅颗粒与石墨颗粒的混合粉末。(2) The modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 6 h to obtain a mixed powder of silicon particles and graphite particles.
(3)调整流化床反应器的温度至800℃,切换通入气体为甲烷,气体流量8L/min,气相碳包覆处理4h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 800° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 4 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
本实施例制得的负极材料包括活性物质及位于活性物质至少部分表面的碳材料,活性物质包括硅基材料及石墨,硅基材料含有硅单质。The negative electrode material prepared in this embodiment includes an active material and a carbon material located on at least a portion of the surface of the active material. The active material includes a silicon-based material and graphite. The silicon-based material contains silicon alone.
负极材料的其它参数详见表1-2。Other parameters of negative electrode materials are shown in Table 1-2.
实施例4Example 4
(1)将D50=10μm的天然鳞片石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Natural flake graphite with a D50 of 10 μm was placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
(2)将改性石墨置于流化床反应器中,通入甲硅烷气体,甲硅烷气体流量6L/min,设置载气(氩气)速度7.5L/min,400℃下反应8h,得到硅颗粒与石墨颗粒的混合粉末。(2) The modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the monosilane gas flow rate is 6 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 8 h to obtain a mixed powder of silicon particles and graphite particles.
(3)调整流化床反应器的温度至700℃,切换通入气体为甲烷,气体流量8L/min,气相碳包覆处理6h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 700° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 6 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
本实施例制得的负极材料包括活性物质及位于活性物质至少部分表面的碳材料,活性物质包括硅基材料及石墨,硅基材料含有硅单质。The negative electrode material prepared in this embodiment includes an active material and a carbon material located on at least a portion of the surface of the active material. The active material includes a silicon-based material and graphite. The silicon-based material contains silicon alone.
负极材料的其它参数详见表1-2。Other parameters of negative electrode materials are shown in Table 1-2.
实施例5Example 5
与实施例1不同的是:The difference from Example 1 is:
(1)将D50=8μm的石墨置于浓度为1.8mol/L的NaOH溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在70℃的烘箱中烘烤12h得到改性石墨。 (1) Graphite with D50 = 8 μm was placed in a 1.8 mol/L NaOH solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 70°C for 12 h to obtain modified graphite.
实施例6Example 6
与实施例1不同的是:The difference from Example 1 is:
(1)将D50=8μm的石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于25℃下静置10h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Graphite with D50 = 8 μm was placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 25°C for 10 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
实施例7Example 7
与实施例1不同的是:The difference from Example 1 is:
(2)将改性石墨置于流化床反应器中,通入一氯氢硅气体,一氯氢硅气体流量15L/min,设置载气(氩气)速度25L/min,300℃下反应8h,得到硅基材料与石墨颗粒的混合物。(2) The modified graphite is placed in a fluidized bed reactor, monochlorosilane gas is introduced, the monochlorosilane gas flow rate is 15 L/min, the carrier gas (argon) rate is set to 25 L/min, and the reaction is carried out at 300° C. for 8 hours to obtain a mixture of silicon-based material and graphite particles.
实施例8Example 8
与实施例1不同的是:The difference from Example 1 is:
(2)将改性石墨置于流化床反应器中,通入二甲基硅氧烷气体,甲基硅氧烷气体流量5L/min,设置载气(氩气)速度7.5L/min,400℃下反应6h,得到硅基材料与石墨颗粒的混合物,硅基材料包括硅单质、硅氧化物中的至少一种。(2) The modified graphite is placed in a fluidized bed reactor, dimethylsiloxane gas is introduced, the methylsiloxane gas flow rate is 5 L/min, the carrier gas (argon) rate is set to 7.5 L/min, and the reaction is carried out at 400° C. for 6 hours to obtain a mixture of silicon-based material and graphite particles, wherein the silicon-based material includes at least one of silicon element and silicon oxide.
实施例9Example 9
与实施例1不同的是:The difference from Example 1 is:
(3)调整流化床反应器的温度至800℃,切换通入气体为乙炔,气体流量18L/min,气相碳包覆处理2h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 800° C., the gas introduced was switched to acetylene with a gas flow rate of 18 L/min, and the gas phase carbon coating treatment was performed for 2 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
实施例10Example 10
与实施例1不同的是:The difference from Example 1 is:
(3)调整流化床反应器的温度至1000℃,切换通入气体为甲烷,气体流量0.2L/min,气相碳包覆处理6h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 1000° C., the gas introduced was switched to methane with a gas flow rate of 0.2 L/min, and the gas phase carbon coating treatment was performed for 6 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
实施例11Embodiment 11
与实施例1不同的是:The difference from Example 1 is:
(1)将D50=8μm的石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨,并加入质量占比为5wt%的锂金属粉末(D50=1μm),得到硅基材料与石墨颗粒的混合物,硅基材料包括硅酸锂。(1) Graphite with D50 = 8 μm is placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution is removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite, and lithium metal powder (D50 = 1 μm) with a mass percentage of 5 wt% is added to obtain a mixture of silicon-based material and graphite particles, wherein the silicon-based material includes lithium silicate.
实施例12Example 12
与实施例1不同的是: The difference from Example 1 is:
(1)将D50=8μm的石墨置于浓度为1.5mol/L的HCl溶液中搅拌8h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Graphite with D50 = 8 μm was placed in a 1.5 mol/L HCl solution and stirred for 8 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
对比例1Comparative Example 1
与实施例1不同的是:The difference from Example 1 is:
(1)将D50=10μm的石墨置于浓度为1mol/L的HCl溶液中搅拌4h后,再于30℃下静置24h,去除溶液后用清水冲洗至中性,最后在80℃的烘箱中烘烤12h得到改性石墨。(1) Graphite with D50 = 10 μm was placed in a 1 mol/L HCl solution and stirred for 4 h, then allowed to stand at 30°C for 24 h, the solution was removed and rinsed with clean water until neutral, and finally baked in an oven at 80°C for 12 h to obtain modified graphite.
(2)将改性石墨置于流化床反应器中,通入甲硅烷气体,气体流量5L/min,设置载气速度7.5L/min,300℃下反应6h,得到硅颗粒与石墨颗粒的混合粉末。(2) The modified graphite is placed in a fluidized bed reactor, monosilane gas is introduced, the gas flow rate is 5 L/min, the carrier gas speed is set to 7.5 L/min, and the reaction is carried out at 300° C. for 6 h to obtain a mixed powder of silicon particles and graphite particles.
(3)调整流化床反应器的温度至500℃,切换通入气体为甲烷,气体流量8L/min,气相碳包覆处理2h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 500° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 2 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
对比例2Comparative Example 2
与实施例1不同的是:The difference from Example 1 is:
不进行步骤(1),直接进行步骤(2)。Skip step (1) and go directly to step (2).
负极材料的参数详见表1-2。The parameters of the negative electrode materials are detailed in Table 1-2.
对比例3Comparative Example 3
与实施例12不同的是:The difference from Example 12 is:
(3)调整流化床反应器的温度至300℃,切换通入气体为甲烷,气体流量8L/min,气相碳包覆处理4h,冷却至室温出料,得到负极材料。(3) The temperature of the fluidized bed reactor was adjusted to 300° C., the gas introduced was switched to methane with a gas flow rate of 8 L/min, and the gas phase carbon coating treatment was performed for 4 h. The material was cooled to room temperature and discharged to obtain the negative electrode material.
测试方法Test Method
(1)负极材料及硅基材料的粒径:(1) Particle size of negative electrode materials and silicon-based materials:
负极材料颗粒粒度测试方法参照GB/T 19077-2016。可以用激光粒度分析仪方便地测定,如英国马尔文仪器有限公司的Mastersizer 3000型激光粒度分析仪。通过马尔文激光粒度分析仪(Mastersizer 3000)测试负极材料的粒度分布范围,采用激光衍射法测得粒径分布测定的体积基准累计粒度分布,D05表示粉末累计粒度分布百分比达到5%时所对应的粒径,D50表示累计粒度分布百分比达到50%时所对应的粒径(即中值粒径),D80表示累计粒度分布百分比达到80%时所对应的粒径。The particle size test method of negative electrode material refers to GB/T 19077-2016. It can be conveniently measured with a laser particle size analyzer, such as the Mastersizer 3000 laser particle size analyzer of Malvern Instruments Co., Ltd. in the United Kingdom. The particle size distribution range of the negative electrode material is tested by Malvern laser particle size analyzer (Mastersizer 3000), and the volume-based cumulative particle size distribution of the particle size distribution is measured by laser diffraction method. D05 represents the particle size corresponding to the cumulative particle size distribution percentage of the powder reaching 5%, D50 represents the particle size corresponding to the cumulative particle size distribution percentage reaching 50% (i.e., the median particle size), and D80 represents the particle size corresponding to the cumulative particle size distribution percentage reaching 80%.
硅基材料的平均粒径:通过场发射扫描电镜或者透射电镜来观察硅基材料颗粒,通过比例尺直接测量5-10个硅基材料颗粒粒径,取粒径的平均值为硅基材料的平均粒径。Average particle size of silicon-based materials: Observe silicon-based material particles through field emission scanning electron microscopy or transmission electron microscopy, directly measure the particle sizes of 5-10 silicon-based material particles through a scale, and take the average value of the particle sizes as the average particle size of the silicon-based material.
(2)负极材料的振实密度的测试方式: (2) Test method for tap density of negative electrode materials:
参考GB/T 5162-2006/ISO 3953:1993《金属粉末振实密度的测定》,采用安东帕(上海)商贸有限公司的康塔振实密度分析仪(康塔DAT-4-220)测试,振实密度T为振动1000次后数值,装料量为60g,单位为g/cm3。With reference to GB/T 5162-2006/ISO 3953:1993 “Determination of tap density of metal powders”, the test was conducted using the Quantachrome tap density analyzer (Quantachrome DAT-4-220) of Anton Paar (Shanghai) Trading Co., Ltd. The tap density T is the value after 1000 vibrations, the loading amount is 60g, and the unit is g/cm 3 .
(3)负极材料的粉末电导率测试(3) Powder conductivity test of negative electrode materials
按照贝特瑞公司的BTRTC/ZY/02-093《粉末电导率测试作业指导书》设备和方法,测试材料的粉末电导率。测试设备来自日本三菱化学,测试参数:初始电阻数量级可选择-3,电压限值可选择10V,样品质量请确保在20kN压力下样品的厚度为3~5mm。设置压力分别为4kN,8kN,12kN,16kN,20kN。电极半径为0.7mm,样品半径为10mm。According to the equipment and methods of BTRTC/ZY/02-093 "Powder Conductivity Test Operation Instructions" of BTR Company, the powder conductivity of the material was tested. The test equipment comes from Mitsubishi Chemical of Japan. The test parameters are: the initial resistance magnitude can be selected as -3, the voltage limit can be selected as 10V, and the sample quality must ensure that the sample thickness is 3 to 5mm under a pressure of 20kN. The pressures are set to 4kN, 8kN, 12kN, 16kN, and 20kN respectively. The electrode radius is 0.7mm and the sample radius is 10mm.
(4)负极材料的拉曼测试:(4) Raman test of negative electrode materials:
采用日本Renishaw的In Via型显微共焦拉曼光谱仪测试粉末的拉曼光谱,测试200份拉曼图谱曲线。测试参数为:激光波长532nm,测试范围120μm×120μm,步长4μm。采用测试仪器自带的软件对测试结果进行处理,处理数据时,对所有取点的拉曼图谱曲线先去基线,通过调整寻峰参数,然后得出各峰峰强度,500cm-1~520cm-1范围内存在特征峰的为第一类谱线、500cm-1~520cm-1范围内不存在特征峰的为第二类谱线。特别说明,去基线以处理后的基线都在0附近为标准,其他处理步骤均采用软件初始参数。处理后的图谱中,当500cm-1~520cm-1范围内的最高峰峰强度小于等于100时,认为无目标特征峰。The Raman spectrum of the powder was tested using the In Via micro-confocal Raman spectrometer of Renishaw of Japan, and 200 Raman spectrum curves were tested. The test parameters are: laser wavelength 532nm, test range 120μm×120μm, step length 4μm. The test results were processed using the software provided by the test instrument. When processing the data, the Raman spectrum curves of all points were first baselined, and the peak-to-peak intensity of each peak was obtained by adjusting the peak-finding parameters. The first type of spectrum line is the one with characteristic peaks in the range of 500cm -1 to 520cm -1 , and the second type of spectrum line is the one without characteristic peaks in the range of 500cm -1 to 520cm -1 . It is specially noted that the baseline removal is based on the standard that the processed baseline is near 0, and the other processing steps use the initial parameters of the software. In the processed spectrum, when the peak-to-peak intensity of the highest peak in the range of 500cm -1 to 520cm -1 is less than or equal to 100, it is considered that there is no target characteristic peak.
(5)负极材料的吸液能力测试(5) Liquid absorption capacity test of negative electrode materials
按照含负极材料:羧甲基纤维素钠(MAC350HC):导电炭黑:丁苯橡胶(451B)=95.3:1.3:1.5:1.9的比例制作成负极极片。将负极极片置于手套箱中,采用移液枪将5mL电解液滴入5cm×5cm的负极极片上,记录电解液完全吸收所用时间。A negative electrode sheet was prepared according to the ratio of negative electrode material: sodium carboxymethyl cellulose (MAC350HC): conductive carbon black: styrene-butadiene rubber (451B) = 95.3:1.3:1.5:1.9. The negative electrode sheet was placed in a glove box, and 5 mL of electrolyte was dripped onto the 5 cm×5 cm negative electrode sheet using a pipette, and the time taken for the electrolyte to be completely absorbed was recorded.
(6)负极材料的接触角测试方法:(6) Contact angle test method of negative electrode material:
采用座滴法测试负极材料对水的接触角。将被测试样品粉末放入装粉末的凹槽内并压紧,随后采用接触角测量仪(上海轩轶创析工业设备有限公司,XG-CAMB3型)进行测试。The contact angle of the negative electrode material to water was tested by the sessile drop method. The sample powder to be tested was placed in the groove containing the powder and pressed tightly, and then tested by a contact angle meter (Shanghai Xuanyi Chuangxi Industrial Equipment Co., Ltd., XG-CAMB3).
(7)负极极片的电阻率测试:(7) Resistivity test of negative electrode:
按照含负极材料:羧甲基纤维素钠(MAC350HC):导电炭黑:丁苯橡胶(451B)=95.3:1.3:1.5:1.9的比例制作成负极极片。取50cm×50cm正方形块体,采用极片电阻仪随机测试9个点,取其平均值作为所测材料的电阻率。The negative electrode sheet was made according to the ratio of negative electrode material: sodium carboxymethyl cellulose (MAC350HC): conductive carbon black: styrene-butadiene rubber (451B) = 95.3:1.3:1.5:1.9. A 50 cm × 50 cm square block was taken, and 9 points were randomly tested using a sheet resistance meter, and the average value was taken as the resistivity of the measured material.
(8)扣电容量、首效测试(8) Capacity and initial efficiency test
将实施例1~12及对比例1~3制得的负极材料组装成扣式电池:按照负极材料:羧甲基纤维素钠(MAC350HC):导电炭黑:丁苯橡胶(451B)=95.3:1.3:1.5:1.9的比例制作成负极极片。 The negative electrode materials prepared in Examples 1 to 12 and Comparative Examples 1 to 3 were assembled into button cells: negative electrode plates were made according to the ratio of negative electrode material: sodium carboxymethyl cellulose (MAC350HC): conductive carbon black: styrene-butadiene rubber (451B) = 95.3:1.3:1.5:1.9.
电池组装在氩气手套箱中进行,以金属锂片为负极,电解液为1mol/L六氟磷酸锂LiPF6+碳酸乙烯酯(EC)+甲基乙基碳酸酯(EMC),隔膜为聚乙/丙烯复合微孔膜,电化学性能在电池测试仪器上进行,充放电电压为0.01~1.5V。The battery assembly was carried out in an argon glove box, with metal lithium sheet as the negative electrode, the electrolyte was 1 mol/L lithium hexafluorophosphate LiPF6 + ethylene carbonate (EC) + methyl ethyl carbonate (EMC), the separator was a polyethylene/propylene composite microporous membrane, and the electrochemical performance was carried out on a battery testing instrument with a charge and discharge voltage of 0.01 to 1.5V.
电池循环寿命为容量保持率衰减至80%时已进行的充放电循环次数。The battery cycle life is the number of charge and discharge cycles when the capacity retention rate decays to 80%.
首次库伦效率=首圈放电容量/首圈充电容量。First coulombic efficiency = first cycle discharge capacity/first cycle charge capacity.
表1为负极材料拉曼数据测试结果表,表2为负极材料及电池性能测试结果表。Table 1 is a table of Raman data test results of negative electrode materials, and Table 2 is a table of negative electrode material and battery performance test results.
表1负极材料拉曼数据测试结果
Table 1 Raman data test results of negative electrode materials
表2负极材料及电池性能测试结果
Table 2 Negative electrode materials and battery performance test results
根据表1的数据可知,本申请实施例1~12制备得到的负极材料控制K值在0.01~10范围内,可以在硅暴露程度与表面碳材料的缺陷程度两者之间找到平衡,一方面保证负极材料中硅颗粒较少的暴露出来,另一方面利用表面碳材料的缺陷程度提高负极材料对电解液的浸润能力,所制备的负极极片具有较低的电阻率,进一步增加极片的稳定性。According to the data in Table 1, the negative electrode materials prepared in Examples 1 to 12 of the present application control the K value within the range of 0.01 to 10, and can find a balance between the degree of silicon exposure and the degree of defects in the surface carbon material. On the one hand, it ensures that fewer silicon particles in the negative electrode material are exposed, and on the other hand, the degree of defects in the surface carbon material is used to improve the wetting ability of the negative electrode material to the electrolyte. The prepared negative electrode plate has a lower resistivity, further increasing the stability of the plate.
对比例1的负极材料,制备过程中气相碳包覆温度过低,导致负极材料的K值脱离0.01~10范围,负极材料的电解液浸润能力下降,相比于实施例1,负极材料制备得到极片的电阻率也大幅上升。For the negative electrode material of Comparative Example 1, the gas phase carbon coating temperature is too low during the preparation process, resulting in the K value of the negative electrode material being out of the range of 0.01 to 10, and the electrolyte wetting ability of the negative electrode material is reduced. Compared with Example 1, the resistivity of the electrode sheet prepared from the negative electrode material is also greatly increased.
对比例2的负极材料,制备过程中石墨没有经过改性处理,可能导致后续的包覆修饰效果较差,硅颗粒和石墨颗粒的表面形貌差异过大,大幅增加了极片的电阻率。In the negative electrode material of Comparative Example 2, the graphite was not modified during the preparation process, which may lead to poor subsequent coating and modification effects. The surface morphology of silicon particles and graphite particles is too different, which greatly increases the resistivity of the electrode.
对比例3的负极材料,制备过程中气相碳包覆处理的温度过低,负极材料表面的碳材料的缺陷程度较高,负极材料的K值明显低于实施例的K值,其电解液浸润性较好,电解质膜厚度过大,导致极片的电阻率大幅提升。For the negative electrode material of Comparative Example 3, the temperature of the gas-phase carbon coating treatment during the preparation process is too low, the degree of defects of the carbon material on the surface of the negative electrode material is relatively high, the K value of the negative electrode material is significantly lower than the K value of the embodiment, its electrolyte wettability is good, and the thickness of the electrolyte membrane is too large, resulting in a significant increase in the resistivity of the electrode sheet.
另外,对比实施例1和实施例11的测试结果可以发现,硅基材料中掺杂金属可以提高负极材料的导电性及振实密度。 In addition, by comparing the test results of Example 1 and Example 11, it can be found that doping metal into the silicon-based material can improve the conductivity and tap density of the negative electrode material.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
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| CN113196524A (en) * | 2020-03-26 | 2021-07-30 | 宁德新能源科技有限公司 | Negative electrode material, negative electrode sheet, electrochemical device, and electronic device |
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