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WO2025116083A1 - Led module for display pixel, display device comprising same, and method for manufacturing led module for display pixel - Google Patents

Led module for display pixel, display device comprising same, and method for manufacturing led module for display pixel Download PDF

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Publication number
WO2025116083A1
WO2025116083A1 PCT/KR2023/019597 KR2023019597W WO2025116083A1 WO 2025116083 A1 WO2025116083 A1 WO 2025116083A1 KR 2023019597 W KR2023019597 W KR 2023019597W WO 2025116083 A1 WO2025116083 A1 WO 2025116083A1
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WO
WIPO (PCT)
Prior art keywords
layer
led module
display
molding
light
Prior art date
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Pending
Application number
PCT/KR2023/019597
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French (fr)
Korean (ko)
Inventor
김주호
최정식
임우식
김상민
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LG Electronics Inc
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LG Electronics Inc
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Priority to PCT/KR2023/019597 priority Critical patent/WO2025116083A1/en
Publication of WO2025116083A1 publication Critical patent/WO2025116083A1/en
Pending legal-status Critical Current
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/03Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00

Definitions

  • the present invention relates to an LED module for a display pixel, a display device including the same, and a method for manufacturing the LED module for a display pixel.
  • LCDs liquid crystal displays
  • OLED displays OLED displays
  • mini-LED displays mini-LED displays
  • micro-LED displays micro-LED displays
  • a mini-LED display is a display that uses a -LED, a semiconductor light-emitting element with a diameter or cross-sectional area of about 100 ⁇ m to 200 ⁇ m, as a display element, and a micro-LED display can be classified as a display that uses a micro-LED, a semiconductor light-emitting element with a diameter or cross-sectional area of about 100 ⁇ m or less, as a display element.
  • Mini-LED displays and micro-LED displays use semiconductor light-emitting devices, such as mini-LEDs or micro-LEDs, as display elements, and therefore have superior performance in many characteristics, including contrast ratio, response speed, color reproducibility, viewing angle, brightness, resolution, lifespan, luminous efficacy, and brightness.
  • mini-LED displays or micro-LED displays have the advantage of being able to freely adjust the size and resolution by separating and combining the screen in a modular manner, and the advantage of being able to implement a flexible display, and are being applied not only to TVs but also to digital signage.
  • Digital signage is a display installed inside or outside a building using a digital information display (DID), and is a device that provides images or videos containing advertisements or various information.
  • DID digital information display
  • Types of digital signage include outdoor digital signage and indoor digital signage.
  • Outdoor digital signage refers to digital signage installed on the exterior walls of buildings, electronic billboards, etc., or installed outside for outdoor cinemas.
  • Indoor digital signage refers to digital signage installed on the interior walls of large shopping malls or in the form of signboards.
  • Digital signage can use mini-sized or micro-sized semiconductor light emitting diodes (LEDs) as display elements.
  • LEDs semiconductor light emitting diodes
  • mini-LED displays or micro-LED displays may generate bright lines due to light amplification or dark lines due to light extinction due to total reflection caused by the difference in refractive index between the molding layer and the air depending on the thickness of the molding layer.
  • bright lines such as cyan, yellow, and white are generated depending on the R, G, and B arrangement, which causes a deterioration in color quality.
  • mini-LED displays or micro-LED displays have a problem in that they have limitations in implementing a clear black feeling due to optical visibility issues of the LED elements or electrode wiring when the LED elements are turned off.
  • One of the technical tasks of the present invention is to provide an LED module for display pixels that prevents a phenomenon of light magnification or light extinction, a display device including the same, and a method for manufacturing the LED module for display pixels.
  • one of the technical tasks of the embodiment is to provide an LED module for a display pixel capable of preventing a cloudiness phenomenon by a scattering agent included in a molding layer of a mini-LED display or a micro-LED display, a display device including the same, and a method for manufacturing the LED module for a display pixel.
  • one of the technical tasks of the embodiment is to provide an LED module for display pixels with improved blackness, a display device including the same, and a method for manufacturing the LED module for display pixels.
  • An LED module for a display pixel may include a substrate, electrode wiring disposed on the substrate, an encapsulating layer disposed on the electrode wiring, a semiconductor light-emitting element disposed within the encapsulating layer, an adhesive layer disposed on the encapsulating layer and the semiconductor light-emitting element, and a molding layer molding the encapsulating layer and the adhesive layer.
  • the above encapsulating layer may include a black layer.
  • the above adhesive layer can react to laser light.
  • the above molding layer includes an effective molding layer corresponding to the upper surface of the molding layer from the upper surface of the adhesive layer, and the thickness of the effective molding layer can be formed to be 40 to 60% of the total thickness of the molding layer.
  • the above adhesive may include a black layer.
  • a display device may include an LED module for any one of the display pixels.
  • a method for manufacturing an LED module for display pixels may include, in any one of the above display pixel LED modules, a step of removing a base material layer disposed on the adhesive layer before forming the molding layer, and a step of forming the molding layer after removing the base material layer.
  • the step of removing the base material layer disposed on the adhesive layer may include a step of irradiating laser light onto the base material layer using a laser device.
  • the step of losing the adhesive strength of the adhesive layer by the laser light may be included.
  • the embodiment may include a step of forming the molding layer on the adhesive layer after the parent material layer is removed from the adhesive layer.
  • the thickness of the molding layer is reduced and the thickness of the effective molding layer is increased, so that color changes according to the viewing angle can be improved.
  • the thickness of the molding layer is reduced, so that the white clouding phenomenon caused by the light scattering agent is reduced and the light quenching phenomenon can be improved.
  • the black feeling of an LED module for a display pixel can be improved by including a black material in the encapsulation layer.
  • FIG. 1a is an exemplary diagram of a display device (1000) including a semiconductor light-emitting element for a display pixel according to an embodiment.
  • FIG. 1b is a perspective view of one of a plurality of display modules (2002) included in a display device (1000) according to an embodiment.
  • Fig. 2a shows a cross-sectional view of an LED module (10) for display pixels according to a comparative example.
  • Fig. 2b shows the light path of an LED module (10) for a display pixel according to a comparative example.
  • Fig. 3 is a photograph showing the problem of light saturation of an LED module (10) for display pixels according to a comparative example.
  • FIG. 4 is a cross-sectional view of an LED module (20) for a display pixel according to one embodiment of the present invention.
  • Fig. 5a shows the light path of an LED module (20) for a display pixel according to an embodiment.
  • Fig. 5b illustrates the light path of an LED module (20) for a display pixel according to an additional embodiment.
  • FIG. 6 is a process diagram showing a method for manufacturing an LED module (20) for display pixels according to one embodiment of the present invention.
  • Figure 7 is comparative data of the upper and lower viewing angle characteristics of an LED module (10) for display pixels according to a comparative example and an LED module (20) for display pixels according to an embodiment of the present invention.
  • Figure 8 shows the change in color according to the viewing angle of the LED module (10) for display pixels according to a comparative example and the LED module (20) for display pixels according to one embodiment of the present invention.
  • Figure 9 illustrates the surface of an LED module (20) for display pixels according to one embodiment of the present invention from which the parent material layer (260) has been removed.
  • the display devices described in this specification may include digital signage, digital TV, mobile phone, smart phone, laptop computer, digital broadcasting terminal, personal digital assistants (PDAs), portable multimedia player (PMP), navigation, slate PC, tablet PC, Ultra-Book, desktop computer, etc.
  • PDAs personal digital assistants
  • PMP portable multimedia player
  • the configuration according to the embodiment described in this specification may be applied to a device capable of displaying, even if it is a new product type developed in the future.
  • a semiconductor light-emitting element for a display pixel and a display device including the same according to the following embodiments are described.
  • FIG. 1A is an exemplary diagram of a display device (1000) including a semiconductor light-emitting element for a display pixel according to an embodiment.
  • the display device (1000) according to the embodiment may include a plurality of assembled LED display modules (2000).
  • the display device (1000) of the embodiment can be applied to digital signage.
  • FIG. 1a is an example of indoor digital signage, but the display device (1000) of the embodiment can also be applied to outdoor digital signage.
  • FIG. 1b is a perspective view of one of a plurality of LED display modules (2000) included in a display device (1000) according to an embodiment.
  • the display module (2000) illustrated in Fig. 1b can be mounted on each cabinet and assembled in a block manner to implement the display device (1000) of the embodiment.
  • the LED display module (2000) of the embodiment may include a plurality of display panels (2210) that output images, a module holder (2220) on which the display panels (2210) are placed, and a module cover (2230) placed outside the module holder (2220).
  • the above-described plurality of display panels (2210) can be arranged in a grid shape on a module holder (2220) to form one LED display module (2000), and individual LED display modules (2000) can be assembled in a predetermined cabinet shape to implement a display device (1000) according to an embodiment.
  • Display data can be transmitted to the assembled individual LED display modules (2000) wiredly or wirelessly.
  • one of the technical tasks of the present invention is to provide an LED module for display pixels that prevents a phenomenon of light magnification or light extinction, a display device including the same, and a method for manufacturing the LED module for display pixels.
  • one of the technical tasks of the embodiment is to provide an LED module for a display pixel capable of preventing a cloudiness phenomenon by a scattering agent included in a molding layer of a mini-LED display or a micro-LED display, a display device including the same, and a method for manufacturing the LED module for a display pixel.
  • one of the technical tasks of the embodiment is to provide an LED module for display pixels with improved blackness, a display device including the same, and a method for manufacturing the LED module for display pixels.
  • Fig. 2a shows a cross-sectional view of an LED module (10) for display pixels according to a comparative example
  • Fig. 2b shows a light path of an LED module (10) for display pixels according to a comparative example
  • Fig. 3 shows a problem of light magnification and quenching when viewed from above and below of an LED module (10) for display pixels according to a comparative example.
  • an LED module (10) for a display pixel according to a comparative example may include a substrate (110), a PSR (Photo Solder Resist: PSR) layer (120), an electrode wiring (130), an encapsulating layer (140), a light-emitting element (150), a base material layer (160), and a molding layer (170).
  • PSR Photo Solder Resist: PSR
  • the above-mentioned base layer (160) can be formed of a transparent substrate made of silicon or sapphire.
  • the above encapsulating layer (140) can be transferred and placed on the base material layer (160).
  • the above encapsulating layer (140) can include an epoxy material.
  • the light emitting element (150) may include a plurality of light emitting elements.
  • the light emitting element (150) may include R, G, and B LEDs.
  • the above-mentioned parent material layer (160) may include a black dam (180) for controlling light emission.
  • the above molding layer (170) may include a light scattering agent (171) for scattering light.
  • the first thickness (h1) of the molding layer (170) must be able to cover the upper surface of the base material layer (160), and in order to improve the viewing angle by the light scattering agent (171), a constant effective molding layer of a second thickness (h2) must be formed between the upper surface of the base material layer (160) and the upper surface of the molding layer (170).
  • the first thickness (h1) of the molding layer (170) of the LED module (10) for display pixels of the comparative example is formed to be thicker.
  • the first thickness (h1) of the molding layer (170) when the first thickness (h1) of the molding layer (170) is formed thickly, light emitted from the light-emitting element (150) may be totally reflected due to the difference in refractive indices between the molding layer (170) and the air (for convenience, the refractive index by the base material layer is not considered), and as a result, a phenomenon occurs in which light is extinguished on the side or increased on the top surface of the surface of the molding layer (170).
  • the difference in refractive index between the molding layer (170) and the air is further increased, so that a bright line may be generated due to light amplification by total reflection or a dark line may be generated due to light extinction.
  • bright lines such as cyan, yellow, and white are generated depending on the R, G, and B arrangement, thereby causing a deterioration in color quality.
  • controlling the thickness (h1) of the molding layer (160) acts as an important factor.
  • FIG. 4 shows a cross-sectional view of an LED module (20) for display pixels according to one embodiment of the present invention
  • FIG. 5a shows a light path of an LED module (20) for display pixels according to the embodiment.
  • An LED module (20) for a display pixel may include a printed circuit board (210), a photo solder resist (PSR) layer (220), an electrode wiring (230), an encapsulating layer (240), a light-emitting element (250), a molding layer (270), and an adhesive layer (290).
  • PSR photo solder resist
  • the printed circuit board (210) may be formed of a conductive substrate or an insulating substrate.
  • the printed circuit board (210) may be formed of at least one of sapphire (Al 2 O 3 ), SiC, Si, GaAs, GaN, ZnO, Si, GaP, InP, Ge, and Ga 2 0 3 .
  • the above solder resist layer (220) may be placed on the printed circuit board (210).
  • the above solder resist layer (220) may be a PSR (Photo Solder Resist: PSR) layer, but is not limited thereto.
  • the above solder resist layer (220) can protect the printed circuit board (210) and prevent the solder bridge phenomenon.
  • the above electrode wiring (230) may include a first electrode (231) and a second electrode (232) which are respectively connected to each LED chip.
  • the first electrode (231) and the second electrode (232) may be spaced apart from each other.
  • the light-emitting element (250) and the printed circuit board (210) may be electrically connected through the electrode wiring (230).
  • the light-emitting element (250) may include a first semiconductor light-emitting element (251), a second semiconductor light-emitting element (252), and a third semiconductor light-emitting element (253).
  • the first semiconductor light-emitting element (251), the second semiconductor light-emitting element (252), and the third semiconductor light-emitting element (253) may be R-LED, G-LED, and B-LED, respectively, but are not limited thereto.
  • the light emitting element (250) may be a horizontal or vertical semiconductor light emitting element.
  • the first semiconductor light-emitting element (251), the second semiconductor light-emitting element (252), and the third semiconductor light-emitting element (253) may be horizontal LEDs having an n-type electrode (not shown) and a p-type electrode (not shown) formed in the direction of the first electrode (231) and the second electrode (232), respectively, but are not limited thereto.
  • the n-type electrode and the p-type electrode of each of the first semiconductor light-emitting element (251), the second semiconductor light-emitting element (252), and the third semiconductor light-emitting element (253) can be electrically connected to the first electrode (231) and the second electrode (232), respectively.
  • the above semiconductor light emitting element (250) can be molded by a light-transmitting encapsulating layer (240) such as epoxy.
  • the adhesive layer (290) may be placed on the encapsulating layer (240) and the light-emitting element (250).
  • the above adhesive layer (290) may have adhesive strength and may easily react to a laser in a laser process to be described later.
  • the adhesive layer (290) may include an adhesive material.
  • the above molding layer (270) can mold the printed circuit board (210), the solder resist layer (220), the encapsulating layer (240), and the adhesive layer (290).
  • the molding layer (270) may include an epoxy or silicone-based material.
  • the molding layer (270) may include a light scattering agent (271) for scattering light.
  • the above molding layer (270) can form an effective molding layer having a fourth thickness (h4) from the upper surface of the adhesive layer (290) to the upper surface of the molding layer (270).
  • the fourth thickness (h4) of the effective molding layer can be formed to be 40% to 60% of the thickness of the third thickness (h3) of the molding layer (270).
  • the fourth thickness (h4) of the effective molding layer can increase.
  • the third thickness (h3) of the molding layer (270) can be formed significantly thinner than the first thickness (h1) of the molding layer of the comparative example, thereby reducing the difference in refractive index between the molding layer (270) and air, thereby having a technical effect of preventing the occurrence of a bright line due to total reflection or a dark line due to extinction.
  • the third thickness (h1) of the molding layer (270) is made thinner to prevent bright lines or dark lines, while the fourth thickness (h4) of the effective molding layer arranged above the light-emitting element (250), which is the main light-emitting area, can be increased compared to the comparative example. Accordingly, the viewing angle improvement effect by the light scattering agent (271) arranged above the light-emitting element (250) can be enhanced.
  • Fig. 5b illustrates the light path of an LED module (20) for a display pixel according to an additional embodiment.
  • the encapsulating layer (240) may include a black material such as carbon black. Since the encapsulating layer (240) includes a black material, the electrode wiring (230), etc., cannot be identified with the naked eye, thereby significantly improving the blackness of the LED module (20) for display pixels.
  • the adhesive layer (290) may include, but is not limited to, a black material.
  • FIG. 6 is a process diagram showing a method for manufacturing an LED module (20) for display pixels according to one embodiment of the present invention.
  • FIG. 6 illustrates a process after the MIP (Micro LED In Package) process of an LED module (20) for display pixels according to one embodiment of the present invention, and the process of forming the LED module (20) from the base material layer (260) will be described below.
  • MIP Micro LED In Package
  • the embodiment can transfer the first to third light-emitting elements (250:251, 252, 253) onto the parent layer (260) of the transparent substrate through an adhesive layer (290).
  • an encapsulating layer (240) using a light-transmitting epoxy or the like can be formed on the first to third light-emitting elements (250:251, 252, 253) that have been transferred. Accordingly, a wiring (not shown) process for electrically connecting the n-type electrode and the p-type electrode of each of the first to third light-emitting elements (250:251, 252, 253) can be performed.
  • a MIP (Micro LED In Package) process can be performed to manufacture a semiconductor light-emitting device package.
  • a semiconductor light-emitting device package according to an embodiment can be transferred onto a printed circuit board (210) equipped with electrode wiring (230) through a soldering process or the like.
  • a process for removing the base material layer (260), which is a transparent substrate, from the semiconductor light-emitting device package arranged on the electrode wiring (230) may be performed.
  • the process for removing the above-mentioned parent layer (260) may include a step of irradiating the upper portion of the above-mentioned parent layer (260) with laser light using a laser device (500).
  • the above laser light can penetrate the above base material layer (260) and heat the adhesive layer (290).
  • the above adhesive layer (290) can easily react to the laser light.
  • a portion of the above adhesive layer (290) may be transformed into a gas or bubble form by the laser light, thereby weakening the adhesive strength with the base material layer (260).
  • the base material layer (260) can be easily removed from the adhesive layer (290).
  • the above-mentioned adhesive layer (290) can be cured to form a flat surface.
  • a molding layer (270) including a scattering agent (271) can be applied onto the adhesive layer (290).
  • Fig. 9 illustrates a surface of an LED module (20) for display pixels according to one embodiment of the present invention from which the base layer (260) has been removed.
  • an adhesive layer (290) disposed on the upper side of the first to third semiconductor light-emitting elements (251, 252, 253) can be exposed to the surface.
  • the third thickness (h3) of the molding layer (270) in the embodiment can be formed significantly thinner than the first thickness (h1) of the molding layer in the comparative example, there is a technical effect of reducing the difference in refractive index between the molding layer (270) and air, thereby preventing the occurrence of a bright line due to total reflection or a dark line due to extinction.
  • the third thickness (h1) of the molding layer (270) is made thinner to prevent bright lines or dark lines, while the fourth thickness (h4) of the effective molding layer arranged above the light-emitting element (250), which is the main light-emitting area, can be increased compared to the comparative example. Accordingly, the viewing angle improvement effect by the light scattering agent (271) arranged above the light-emitting element (250) can be enhanced.
  • FIG. 7 is a graph comparing the viewing angle ( ⁇ u'v') of an LED module (10) for display pixels according to a comparative example and an LED module (20) for display pixels according to an embodiment of the present invention.
  • the LED module (10) for the display pixel of the comparative example has a large deviation according to the upper and lower viewing angles ( ⁇ ), which deviates from the mass production line standards (G1, G2).
  • the LED module (10) for display pixels of the comparative example may exhibit noticeable changes in color between blue and red depending on the upper and lower viewing angles.
  • the LED module (20) for display pixels of the embodiment has a deviation in the upper and lower viewing angles ( ⁇ ), but the deviation is not large and is maintained within the mass production line standard (G1, G2), and the difference in viewing angles may not be recognized by the user's naked eye.
  • Fig. 8 shows the change in color according to the viewing angle of the LED module (10) for display pixels according to a comparative example and the LED module (20) for display pixels according to an embodiment of the present invention.
  • the upper part of the guide line (A) is where the LED module (10) for display pixels according to the comparative example is installed, and the lower part of the guide line (A) is where the LED module (20) for display pixels according to the embodiment is installed.
  • the LED module (100) for display pixels according to the comparative example can be recognized as blue light as it is directed toward the right viewing angle (0 to 80 ⁇ ).
  • the LED module (100) for display pixels according to the comparative example can be seen to emit red light more prominently as it is directed toward the left viewing angle (0 to -80 ⁇ ).
  • the LED module (100) for display pixels according to the embodiment does not have a large color difference depending on the left and right viewing angles.
  • the thickness of the molding layer is reduced and the thickness of the effective molding layer is increased, so that color changes according to the viewing angle can be improved.
  • the thickness of the molding layer is reduced, so that the white clouding phenomenon caused by the light scattering agent is reduced and the light quenching phenomenon can be improved.
  • the black feeling of an LED module for a display pixel can be improved by including a black material in the encapsulation layer.
  • the embodiment can be applied to display devices such as digital signage and digital TV.

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  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

Embodiments relate to an LED module for a display pixel, a display device comprising same, and a method for manufacturing the LED module for a display pixel. The LED module for a display pixel, according to an embodiment, may comprise: a substrate; an electrode wire disposed on the substrate; an encapsulation layer disposed on the electrode wire; a light-emitting element disposed in the encapsulation layer; an adhesive layer disposed on the encapsulation layer and the semiconductor light-emitting element; and a molding layer molding the encapsulation layer and the adhesive layer. The molding layer may come into contact with the top surface of the adhesive layer.

Description

디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법LED module for display pixels, display device including same, and method for manufacturing LED module for display pixels

실시예는 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법에 관한 것이다. The present invention relates to an LED module for a display pixel, a display device including the same, and a method for manufacturing the LED module for a display pixel.

대면적 디스플레이 장치에는 액정디스플레이(LCD), OLED 디스플레이, 그리고 미니-LED 디스플레이(Mini-LED display), 마이크로-LED 디스플레이(Micro-LED display) 등이 있다.Large-area display devices include liquid crystal displays (LCDs), OLED displays, mini-LED displays, and micro-LED displays.

미니-LED 디스플레이는 약 100㎛ ~ 200㎛ 크기의 직경 또는 단면적을 가지는 반도체 발광소자인 -LED를 표시소자로 사용하는 디스플레이이며, 마이크로-LED 디스플레이는 약 100㎛ 이하의 직경 또는 단면적을 가지는 반도체 발광소자인 마이크로-LED를 표시소자로 사용하는 디스플레이로 분류될 수 있다.A mini-LED display is a display that uses a -LED, a semiconductor light-emitting element with a diameter or cross-sectional area of about 100 ㎛ to 200 ㎛, as a display element, and a micro-LED display can be classified as a display that uses a micro-LED, a semiconductor light-emitting element with a diameter or cross-sectional area of about 100 ㎛ or less, as a display element.

미니-LED 디스플레이와 마이크로-LED 디스플레이는 반도체 발광소자인 미니-LED 또는 마이크로-LED를 표시소자로 사용하기 때문에 명암비, 응답속도, 색 재현률, 시야각, 밝기, 해상도, 수명, 발광효율이나 휘도 등 많은 특성에서 우수한 성능을 가지고 있다.Mini-LED displays and micro-LED displays use semiconductor light-emitting devices, such as mini-LEDs or micro-LEDs, as display elements, and therefore have superior performance in many characteristics, including contrast ratio, response speed, color reproducibility, viewing angle, brightness, resolution, lifespan, luminous efficacy, and brightness.

특히 미니-LED 디스플레이 또는 마이크로-LED 디스플레이는 화면을 모듈 방식으로 분리, 결합할 수 있어 크기나 해상도 조절이 자유로운 장점 및 플렉서블 디스플레이 구현이 가능한 장점이 있으며, TV에 적용될 뿐만 아니라 디지털 사이니지(Digital Signage)에도 적용되고 있다.In particular, mini-LED displays or micro-LED displays have the advantage of being able to freely adjust the size and resolution by separating and combining the screen in a modular manner, and the advantage of being able to implement a flexible display, and are being applied not only to TVs but also to digital signage.

디지털 사이니지(Digital Signage)는 디지털 정보디스플레이(Digital Information Display, DID)를 이용하여 건물의 내외부에 설치되는 디스플레이로서, 광고나 각종 정보를 포함하는 이미지 또는 영상을 제공하는 장치이다.Digital signage is a display installed inside or outside a building using a digital information display (DID), and is a device that provides images or videos containing advertisements or various information.

디지털 사이니지의 유형으로는 아웃도어 디지털 사이니지(outdoor digital signage) 및 인도어 디지털 사이니지(indoor digital signage)가 있다.Types of digital signage include outdoor digital signage and indoor digital signage.

아웃도어 디지털 사이니지는 건물 외벽, 전광판 등에 설치되거나 또는 아웃도어 시네마를 위해 외부에 설치되는 디지털 사이니지를 의미한다. 인도어 디지털 사이니지는 대형 쇼핑몰 내벽에 설치되거나 입간판 형태로 설치되는 디지털 사이니지를 의미한다.Outdoor digital signage refers to digital signage installed on the exterior walls of buildings, electronic billboards, etc., or installed outside for outdoor cinemas. Indoor digital signage refers to digital signage installed on the interior walls of large shopping malls or in the form of signboards.

디지털 사이니지(Digital Signage)에는 미니 사이즈 또는 마이크로 사이즈의 반도체 발광소자(LED: Light Emitting Diode)가 표시소자로 채용될 수 있다.Digital signage can use mini-sized or micro-sized semiconductor light emitting diodes (LEDs) as display elements.

그러나, 미니-LED 디스플레이 또는 마이크로-LED 디스플레이는 몰딩층의 두께에 따라 몰딩층과 공기의 굴절률 차이에 의한 전반사에 의해 증광(增 光)에 의한 휘선(輝線, bright line)이 발생하거나 소광(消光)에 의한 암선(暗線, dark line)이 발생할 수 있다. 예를 들어, R,G,B 배열에 따라 Cyan, yellow, white 등의 밝은 휘선(bright line)을 발생시켜 색감 품질 저하를 유발하는 문제가 있다.However, mini-LED displays or micro-LED displays may generate bright lines due to light amplification or dark lines due to light extinction due to total reflection caused by the difference in refractive index between the molding layer and the air depending on the thickness of the molding layer. For example, there is a problem in that bright lines such as cyan, yellow, and white are generated depending on the R, G, and B arrangement, which causes a deterioration in color quality.

또한, 미니-LED 디스플레이 또는 마이크로-LED 디스플레이의 몰딩층의 포함된 산란제에 의해 백탁(白濁, cloudiness) 현상이 발생하는 문제가 있다. In addition, there is a problem of cloudiness occurring due to the scattering agent included in the molding layer of the mini-LED display or micro-LED display.

또한, 종래 미니-LED 디스플레이 또는 마이크로-LED 디스플레이는 LED 소자 오프시 LED 소자나 전극배선의 광학적 시인성(visibility) 문제로 인해 선명한 블랙감 구현에 한계가 있는 문제가 있다.In addition, conventional mini-LED displays or micro-LED displays have a problem in that they have limitations in implementing a clear black feeling due to optical visibility issues of the LED elements or electrode wiring when the LED elements are turned off.

본 발명의 기술적 과제 중의 하나는, 증광 또는 소광 현상을 방지하는 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법을 제공하고자 함이다.One of the technical tasks of the present invention is to provide an LED module for display pixels that prevents a phenomenon of light magnification or light extinction, a display device including the same, and a method for manufacturing the LED module for display pixels.

또한, 실시예의 기술적 과제 중의 하나는, 미니-LED 디스플레이 또는 마이크로-LED 디스플레이의 몰딩층의 포함된 산란제에 의해 백탁(cloudiness) 현상을 방지할 수 있는 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법을 제공하고자 함이다.In addition, one of the technical tasks of the embodiment is to provide an LED module for a display pixel capable of preventing a cloudiness phenomenon by a scattering agent included in a molding layer of a mini-LED display or a micro-LED display, a display device including the same, and a method for manufacturing the LED module for a display pixel.

또한, 실시예의 기술적 과제 중의 하나는, 블랙감이 향상된 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법을 제공하고자 함이다.In addition, one of the technical tasks of the embodiment is to provide an LED module for display pixels with improved blackness, a display device including the same, and a method for manufacturing the LED module for display pixels.

실시예에 따른 디스플레이 화소용 LED 모듈은 기판과, 상기 기판 상에 배치되는 전극배선과, 상기 전극배선 상에 배치되는 인캡층과, 상기 인캡층 내에 배치되는 반도체 발광소자와, 상기 인캡층 및 상기 반도체 발광소자 상에 배치되는 접착층 및 상기 인캡층 및 상기 접착층을 몰딩하는 몰딩층을 포함할 수 있다.An LED module for a display pixel according to an embodiment may include a substrate, electrode wiring disposed on the substrate, an encapsulating layer disposed on the electrode wiring, a semiconductor light-emitting element disposed within the encapsulating layer, an adhesive layer disposed on the encapsulating layer and the semiconductor light-emitting element, and a molding layer molding the encapsulating layer and the adhesive layer.

상기 몰딩층은 상기 접착층의 상면과 접할 수 있다.The above molding layer can be in contact with the upper surface of the above adhesive layer.

상기 인캡층은 블랙층을 포함할 수 있다.The above encapsulating layer may include a black layer.

상기 접착층은 레이저 광에 반응할 수 있다.The above adhesive layer can react to laser light.

상기 몰딩층은, 상기 접착층의 상면으로부터 상기 몰딩층의 상면에 해당하는 유효 몰딩층을 포함하고, 상기 유효 몰딩층의 두께는 상기 몰딩층의 전체 두께의 40~60%로 형성될 수 있다.The above molding layer includes an effective molding layer corresponding to the upper surface of the molding layer from the upper surface of the adhesive layer, and the thickness of the effective molding layer can be formed to be 40 to 60% of the total thickness of the molding layer.

상기 접착은 블랙층을 포함할 수 있다.The above adhesive may include a black layer.

실시예에 따른 디스플레이 장치는, 상기 어느 하나의 디스플레이 화소용 LED 모듈을 포함할 수 있다.A display device according to an embodiment may include an LED module for any one of the display pixels.

실시예에 따른 디스플레이 화소용 LED 모듈의 제조 방법은, 상기 어느 하나의 디스플레이 화소용 LED 모듈에 있어서, 상기 몰딩층을 형성하기 전에, 상기 접착층 상에 배치된 모재층을 제거하는 단계와, 상기 모재층을 제거한 후 상기 몰딩층을 형성하는 단계를 포함할 수 있다.A method for manufacturing an LED module for display pixels according to an embodiment may include, in any one of the above display pixel LED modules, a step of removing a base material layer disposed on the adhesive layer before forming the molding layer, and a step of forming the molding layer after removing the base material layer.

상기 접착층 상에 배치된 모재층을 제거하는 단계는, 레이저 장치를 통해 상기 모재층 상에 레이저 광을 조사하는 단계를 포함할 수 있다.The step of removing the base material layer disposed on the adhesive layer may include a step of irradiating laser light onto the base material layer using a laser device.

상기 레이저 광에 의해 상기 접착층의 접착력을 소실하는 단계를 포함할 수 있다.The step of losing the adhesive strength of the adhesive layer by the laser light may be included.

실시예는 상기 접착층으로부터 상기 모재층이 제거된 후, 상기 접착층 상에 상기 몰딩층이 형성되는 단계를 포함할 수 있다.The embodiment may include a step of forming the molding layer on the adhesive layer after the parent material layer is removed from the adhesive layer.

실시예에 의하면, 모재층을 제거함으로써 몰딩층의 두께가 감소하고 유효 몰딩층의 두께 증가되어 시야각에 따른 색감 변화가 개선될 수 있다.According to an embodiment, by removing the base layer, the thickness of the molding layer is reduced and the thickness of the effective molding layer is increased, so that color changes according to the viewing angle can be improved.

또한, 실시예에 의하면, 몰딩층의 두께가 감소하여 광 산란제에 의한 백탁 현상이 감소하고, 증소광 현상이 개선될 수 있다. In addition, according to the embodiment, the thickness of the molding layer is reduced, so that the white clouding phenomenon caused by the light scattering agent is reduced and the light quenching phenomenon can be improved.

또한, 실시예에 의하면, 인캡층에 블랙 소재를 포함함으로써 디스플레이 화소용 LED 모듈의 블랙감을 향상시킬 수 있다. In addition, according to an embodiment, the black feeling of an LED module for a display pixel can be improved by including a black material in the encapsulation layer.

도 1a는 실시예에 따른 디스플레이 화소용 반도체 발광소자를 포함하는 디스플레이 장치(1000)에 대한 예시도.FIG. 1a is an exemplary diagram of a display device (1000) including a semiconductor light-emitting element for a display pixel according to an embodiment.

도 1b는 실시예에 따른 디스플레이 장치(1000)에 포함된 복수의 디스플레이 모듈(2002) 중 하나의 사시도.FIG. 1b is a perspective view of one of a plurality of display modules (2002) included in a display device (1000) according to an embodiment.

도 2a는 비교예에 따른 디스플레이 화소용 LED 모듈(10)의 단면도를 나타낸 것이다.Fig. 2a shows a cross-sectional view of an LED module (10) for display pixels according to a comparative example.

도 2b는 비교예에 따른 디스플레이 화소용 LED 모듈(10)의 빛의 경로를 나타낸 것다.Fig. 2b shows the light path of an LED module (10) for a display pixel according to a comparative example.

도 3은 비교예에 따른 디스플레이 화소용 LED 모듈(10)의 증소광 문제를 나타내는 사진이다.Fig. 3 is a photograph showing the problem of light saturation of an LED module (10) for display pixels according to a comparative example.

도 4는 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 단면도를 나타낸 것이다.FIG. 4 is a cross-sectional view of an LED module (20) for a display pixel according to one embodiment of the present invention.

도 5a는 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 빛의 경로를 나타낸 것이다.Fig. 5a shows the light path of an LED module (20) for a display pixel according to an embodiment.

도 5b는 추가 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 빛의 경로를 나타낸 것이다.Fig. 5b illustrates the light path of an LED module (20) for a display pixel according to an additional embodiment.

도 6은 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 제조 방법을 나타낸 공정 예시도이다. FIG. 6 is a process diagram showing a method for manufacturing an LED module (20) for display pixels according to one embodiment of the present invention.

도 7은 비교예의 디스플레이 화소용 LED 모듈(10)과 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 상하 시야각 특성의 비교 데이터이다.Figure 7 is comparative data of the upper and lower viewing angle characteristics of an LED module (10) for display pixels according to a comparative example and an LED module (20) for display pixels according to an embodiment of the present invention.

도 8은 비교예의 디스플레이 화소용 LED 모듈(10)과 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 시야각에 따른 색감 변화를 나타낸 것이다.Figure 8 shows the change in color according to the viewing angle of the LED module (10) for display pixels according to a comparative example and the LED module (20) for display pixels according to one embodiment of the present invention.

도 9는 모재층(260)이 제거된 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 표면을 나타낸 것이다.Figure 9 illustrates the surface of an LED module (20) for display pixels according to one embodiment of the present invention from which the parent material layer (260) has been removed.

이하 상기의 과제를 해결하기 위한 구체적으로 실현할 수 있는 실시예를 첨부한 도면을 참조하여 설명한다.Hereinafter, a concrete feasible embodiment for solving the above-mentioned task will be described with reference to the attached drawings.

이하의 설명에서 사용되는 구성요소에 대한 접미사 '모듈' 및 '부'는 명세서 작성의 용이함이 고려되어 부여되거나 혼용되는 것으로서, 그 자체로 서로 구별되는 의미 또는 역할을 갖는 것은 아니다. 또한, 첨부된 도면은 본 명세서에 개시된 실시예를 쉽게 이해할 수 있도록 하기 위한 것이며, 첨부된 도면에 의해 본 명세서에 개시된 기술적 사상이 제한되는 것은 아니다. 또한, 층, 영역 또는 기판과 같은 요소가 다른 구성요소 '상(on)'에 존재하는 것으로 언급될 때, 이것은 직접적으로 다른 요소 상에 존재하거나 또는 그 사이에 다른 중간 요소가 존재할 수도 있는 것을 포함한다.The suffixes 'module' and 'part' used for components in the following description are given or used interchangeably in consideration of the ease of writing the specification, and do not in themselves have distinct meanings or roles. In addition, the attached drawings are provided to facilitate easy understanding of the embodiments disclosed in the present specification, and the technical ideas disclosed in the present specification are not limited by the attached drawings. In addition, when an element such as a layer, region, or substrate is referred to as existing 'on' another element, this includes that it may be directly on the other element, or that other intermediate elements may exist therebetween.

본 명세서에서 설명되는 디스플레이 장치에는 디지털 사이니지(Digital Signage), 디지털 TV, 휴대폰, 스마트 폰(smart phone), 노트북 컴퓨터(laptop computer), 디지털방송용 단말기, PDA(personal digital assistants), PMP(portable multimedia player), 네비게이션, 슬레이트(Slate) PC, 태블릿(Tablet) PC, 울트라 북(Ultra-Book), 데스크탑 컴퓨터 등이 포함될 수 있다. 그러나, 본 명세서에 기재된 실시예에 따른 구성은 추후 개발되는 새로운 제품형태이라도, 디스플레이가 가능한 장치에도 적용될 수 있다.The display devices described in this specification may include digital signage, digital TV, mobile phone, smart phone, laptop computer, digital broadcasting terminal, personal digital assistants (PDAs), portable multimedia player (PMP), navigation, slate PC, tablet PC, Ultra-Book, desktop computer, etc. However, the configuration according to the embodiment described in this specification may be applied to a device capable of displaying, even if it is a new product type developed in the future.

이하 실시예에 따른 디스플레이 화소용 반도체 발광소자 및 이를 포함하는 디스플레이 장치에 대해 설명한다.A semiconductor light-emitting element for a display pixel and a display device including the same according to the following embodiments are described.

(실시예)(Example)

도 1a는 실시예에 따른 디스플레이 화소용 반도체 발광소자를 포함하는 디스플레이 장치(1000)에 대한 예시도이다. 실시예에 따른 디스플레이 장치(1000)는 조립된 복수의 LED 디스플레이 모듈(2000)을 포함할 수 있다.FIG. 1A is an exemplary diagram of a display device (1000) including a semiconductor light-emitting element for a display pixel according to an embodiment. The display device (1000) according to the embodiment may include a plurality of assembled LED display modules (2000).

실시예의 디스플레이 장치(1000)는 디지털 사이니지(Digital Signage)에 적용될 수 있다. 예를 들어, 도 1a는 인도어 디지털 사이니지(indoor digital signage)의 예시이나, 실시예의 디스플레이 장치(1000)는 아웃도어 디지털 사이니지(outdoor digital signage)에도 적용될 수 있다.The display device (1000) of the embodiment can be applied to digital signage. For example, FIG. 1a is an example of indoor digital signage, but the display device (1000) of the embodiment can also be applied to outdoor digital signage.

도 1b는 실시예에 따른 디스플레이 장치(1000)에 포함된 복수의 LED 디스플레이 모듈(2000) 중 하나의 사시도이다.FIG. 1b is a perspective view of one of a plurality of LED display modules (2000) included in a display device (1000) according to an embodiment.

도 1b에 도시된 디스플레이 모듈(2000)은 각각의 캐비닛에 장착되어 블록방식으로 조립되어 실시예의 디스플레이 장치(1000)를 구현할 수 있다. The display module (2000) illustrated in Fig. 1b can be mounted on each cabinet and assembled in a block manner to implement the display device (1000) of the embodiment.

실시예의 LED 디스플레이 모듈(2000)은 영상을 출력하는 복수의 디스플레이 패널(2210)과, 상기 디스플레이 패널(2210)이 배치되는 모듈 홀더(2220) 및 상기 모듈 홀더(2220) 외측에 배치되는 모듈 커버(2230)를 포함할 수 있다.The LED display module (2000) of the embodiment may include a plurality of display panels (2210) that output images, a module holder (2220) on which the display panels (2210) are placed, and a module cover (2230) placed outside the module holder (2220).

상기 복수의 디스플레이 패널(2210)은 격자형태로 모듈 홀더(2220) 상에 배치되어 하나의 LED 디스플레이 모듈(2000)을 구성할 수 있으며, 개별 LED 디스플레이 모듈(2000)은 소정의 캐비닛 형태로 조립되어 실시예에 따른 디스플레이 장치(1000)를 구현할 수 있다. 조립된 개별 LED 디스플레이 모듈(2000)에는 유선 또는 무선으로 디스플레이 데이터가 송신될 수 있다.The above-described plurality of display panels (2210) can be arranged in a grid shape on a module holder (2220) to form one LED display module (2000), and individual LED display modules (2000) can be assembled in a predetermined cabinet shape to implement a display device (1000) according to an embodiment. Display data can be transmitted to the assembled individual LED display modules (2000) wiredly or wirelessly.

한편, 본 발명의 기술적 과제 중의 하나는, 증광 또는 소광 현상을 방지하는 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법을 제공하고자 함이다.Meanwhile, one of the technical tasks of the present invention is to provide an LED module for display pixels that prevents a phenomenon of light magnification or light extinction, a display device including the same, and a method for manufacturing the LED module for display pixels.

또한, 실시예의 기술적 과제 중의 하나는, 미니-LED 디스플레이 또는 마이크로-LED 디스플레이의 몰딩층의 포함된 산란제에 의해 백탁(cloudiness) 현상을 방지할 수 있는 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법을 제공하고자 함이다.In addition, one of the technical tasks of the embodiment is to provide an LED module for a display pixel capable of preventing a cloudiness phenomenon by a scattering agent included in a molding layer of a mini-LED display or a micro-LED display, a display device including the same, and a method for manufacturing the LED module for a display pixel.

또한, 실시예의 기술적 과제 중의 하나는, 블랙감이 향상된 디스플레이 화소용 LED 모듈, 이를 포함하는 디스플레이 장치 및 디스플레이 화소용 LED 모듈의 제조 방법을 제공하고자 함이다.In addition, one of the technical tasks of the embodiment is to provide an LED module for display pixels with improved blackness, a display device including the same, and a method for manufacturing the LED module for display pixels.

우선 도 2a와 도 2b를 참조하여 비교 기술의 기술적 문제에 대해 설명하기로 한다.First, the technical issues of the comparative technology will be explained with reference to FIGS. 2a and 2b.

도 2a는비교예에 따른 디스플레이 화소용 LED 모듈(10)의 단면도를 나타낸 것이고, 도 2b는 비교예에 따른 디스플레이 화소용 LED 모듈(10)의 빛의 경로를 나타낸 것이고, 도 3은 비교예에 따른 디스플레이 화소용 LED 모듈(10)을 상하면에서 봤을 때의 증소광 문제를 나타낸 것이다.Fig. 2a shows a cross-sectional view of an LED module (10) for display pixels according to a comparative example, Fig. 2b shows a light path of an LED module (10) for display pixels according to a comparative example, and Fig. 3 shows a problem of light magnification and quenching when viewed from above and below of an LED module (10) for display pixels according to a comparative example.

도 2a 내지 도 3을 참조하면, 비교예에 따른 디스플레이 화소용 LED 모듈(10)은 기판(110), PSR(Photo solder Resist: PSR)층(120), 전극배선(130), 인캡층(140), 발광소자(150), 모재층(160) 및 몰딩층(170)을 포함할 수 있다.Referring to FIGS. 2A to 3, an LED module (10) for a display pixel according to a comparative example may include a substrate (110), a PSR (Photo Solder Resist: PSR) layer (120), an electrode wiring (130), an encapsulating layer (140), a light-emitting element (150), a base material layer (160), and a molding layer (170).

상기 모재층(160)은 실리콘 또는 사파이어 소재의 투명 기판으로 형성될 수 있다.The above-mentioned base layer (160) can be formed of a transparent substrate made of silicon or sapphire.

상기 인캡층(140)은 상기 모재층(160) 상에 전사되어 배치될 수 있다. 상기 인캡층(140)은 에폭시 소재를 포함할 수 있다. The above encapsulating layer (140) can be transferred and placed on the base material layer (160). The above encapsulating layer (140) can include an epoxy material.

상기 발광소자(150)는 복수의 발광소자를 포함할 수 있다. 예를 들어, 상기 발광소자(150)는 R, G, B LED를 포함할 수 있다.The light emitting element (150) may include a plurality of light emitting elements. For example, the light emitting element (150) may include R, G, and B LEDs.

실시예는 상기 모재층(160)에는 출광을 조절하기 위한 블랙댐(180)이 포함될 수 있다.In an embodiment, the above-mentioned parent material layer (160) may include a black dam (180) for controlling light emission.

상기 몰딩층(170)에는 빛의 산란을 위한 광 산란제(171)가 포함될 수 있다.The above molding layer (170) may include a light scattering agent (171) for scattering light.

비교예의 디스플레이 화소용 LED 모듈(10)에서 상기 몰딩층(170)의 제1 두께(h1)는 상기 모재층(160)의 상면을 덮을 수 있어야 하고, 광 산란제(171)에 의한 시야각이 개선을 위해 상기 모재층(160)의 상면과 상기 몰딩층(170)의 상면은 사이에는 제2 두께(h2)의 일정한 유효 몰딩층이 형성되어야 한다. In the LED module (10) for display pixels of the comparative example, the first thickness (h1) of the molding layer (170) must be able to cover the upper surface of the base material layer (160), and in order to improve the viewing angle by the light scattering agent (171), a constant effective molding layer of a second thickness (h2) must be formed between the upper surface of the base material layer (160) and the upper surface of the molding layer (170).

이로 인해, 비교예의 디스플레이 화소용 LED 모듈(10)의 상기 몰딩층(170)의 제1 두께(h1)는 더욱 두껍게 형성되는 제약이 있다.Due to this, there is a restriction that the first thickness (h1) of the molding layer (170) of the LED module (10) for display pixels of the comparative example is formed to be thicker.

한편, 도 2b를 참조하면, 상기 몰딩층(170)의 제1 두께(h1)가 두껍게 형성되면 상기 발광소자(150)로 부터 발광되는 빛이 상기 몰딩층(170)과 상기 공기의 굴절률 차이(편의상 모재층에 의한 굴절률은 고려하지 않음)에 의해 전반사 될 수 있고, 이로 인해 몰딩층(170)의 표면에서 측면에서는 소광(消光)되거나 상면에서는 증광(增光)되는 현상이 발생한다. Meanwhile, referring to FIG. 2b, when the first thickness (h1) of the molding layer (170) is formed thickly, light emitted from the light-emitting element (150) may be totally reflected due to the difference in refractive indices between the molding layer (170) and the air (for convenience, the refractive index by the base material layer is not considered), and as a result, a phenomenon occurs in which light is extinguished on the side or increased on the top surface of the surface of the molding layer (170).

즉, 비교예의 미니-LED 디스플레이 또는 마이크로-LED 디스플레이에서는 몰딩층(170)의 제1 두께(h)가 두껍게 형성됨에 따라 몰딩층(170)과 공기의 굴절률 차이가 더욱 증대되어 전반사에 의한 증광으로 휘선(bright line)이 발생하거나 소광에 의한 암선(dark line)이 발생할 수 있다. 예를 들어, R,G,B 배열에 따라 Cyan, yellow, white 등의 밝은 휘선(bright line)을 발생시켜 색감 품질 저하를 유발하는 문제가 있다.That is, in the comparative example mini-LED display or micro-LED display, as the first thickness (h) of the molding layer (170) is formed thick, the difference in refractive index between the molding layer (170) and the air is further increased, so that a bright line may be generated due to light amplification by total reflection or a dark line may be generated due to light extinction. For example, there is a problem that bright lines such as cyan, yellow, and white are generated depending on the R, G, and B arrangement, thereby causing a deterioration in color quality.

예를 들어, 도 3을 참조하면, 비교예의 LED 모듈(10)이 시야각에 따라 청색(B)의 빛이 증광되어(Bright-B) 휘선(bright line)이 발생함에 따라 Cyan 현상(RGBRGB=>RGBBGB)이 나타나는 것을 나타낸 것이다. For example, referring to FIG. 3, the LED module (10) of the comparative example shows that the cyan phenomenon (RGB R GB => RGB B GB) appears as a bright line is generated by amplifying blue (B) light (Bright-B) depending on the viewing angle.

이에 따라 비교예에서는 각각의 상기 모재층(160)의 두께 차이에 의해 배광 분포 차이를 유발할 수 있어, 시야각에서 모듈간 색감 편차를 발생시키는 문제가 연구되었다. Accordingly, in the comparative example, the problem of causing a difference in light distribution due to the difference in thickness of each of the above-mentioned parent layers (160), thereby causing a color difference between modules in the viewing angle, was studied.

따라서, 비교예의 LED 모듈(10)의 경우 상기 몰딩층(160)의 두께(h1) 조절이 중요한 인자로 작용한다.Therefore, in the case of the LED module (10) of the comparative example, controlling the thickness (h1) of the molding layer (160) acts as an important factor.

또한, 상기 몰딩층(160)에 포함되는 상기 광 산란제(271)의 비율에 따라 백탁 현상이 발생하는 문제가 있다.In addition, there is a problem that a white clouding phenomenon occurs depending on the ratio of the light scattering agent (271) included in the molding layer (160).

예를 들어, 비교예의 미니-LED 디스플레이 또는 마이크로-LED 디스플레이의 몰딩층(170)의 제1 두께(h1) 증가로 인해 광 산란을 위해 포함된 산란제로 의해 광학적으로 오히려 백탁(cloudiness) 현상이 유발되는 문제가 있다. For example, there is a problem in that an optical cloudiness phenomenon is caused rather by the scattering agent included for light scattering due to an increase in the first thickness (h1) of the molding layer (170) of the mini-LED display or micro-LED display of the comparative example.

다음으로 도 4는 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 단면도를 나타낸 것이고, 도 5a는 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 빛의 경로를 나타낸 것이다.Next, FIG. 4 shows a cross-sectional view of an LED module (20) for display pixels according to one embodiment of the present invention, and FIG. 5a shows a light path of an LED module (20) for display pixels according to the embodiment.

본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)은, 인쇄회로기판(210), 솔더리지스트(Photo solder Resist: PSR)층(220), 전극배선(230), 인캡층(240), 발광소자(250), 몰딩층(270) 및 접착층(290)을 포함할 수 있다. An LED module (20) for a display pixel according to one embodiment of the present invention may include a printed circuit board (210), a photo solder resist (PSR) layer (220), an electrode wiring (230), an encapsulating layer (240), a light-emitting element (250), a molding layer (270), and an adhesive layer (290).

상기 인쇄회로기판(210)은 전도성 기판 또는 절연성 기판으로 이루어질 수 있다. 예를 들어, 상기 인쇄회로기판(210)은 사파이어(Al2O3), SiC, Si, GaAs, GaN, ZnO, Si, GaP, InP, Ge, 및 Ga203 중 적어도 어느 하나로 형성될 수 있다.The printed circuit board (210) may be formed of a conductive substrate or an insulating substrate. For example, the printed circuit board (210) may be formed of at least one of sapphire (Al 2 O 3 ), SiC, Si, GaAs, GaN, ZnO, Si, GaP, InP, Ge, and Ga 2 0 3 .

상기 솔더리지스트층(220)은 상기 인쇄회로기판(210) 상에 배치될 수 있다. 상기 솔더리지스트층(220)은 PSR(Photo solder Resist: PSR) 층일 수 있으나 이에 한정되는 것은 아니다.The above solder resist layer (220) may be placed on the printed circuit board (210). The above solder resist layer (220) may be a PSR (Photo Solder Resist: PSR) layer, but is not limited thereto.

상기 솔더리지스트층(220)은 인쇄회로기판(210)을 보호하고, Solder Bridge 현상을 방지하는 기능을 할 수 있다.The above solder resist layer (220) can protect the printed circuit board (210) and prevent the solder bridge phenomenon.

상기 전극배선(230)은 각각의 LED 칩과 각각 연결되는 제1전극(231) 및 제2전극(232)를 포함할 수 있다. 상기 제1전극(231) 및 상기 제2전극(232)은 이격되어 배치될 수 있다. 상기 전극배선(230)을 통해 상기 발광소자(250)와 상기 인쇄회로기판(210)이 전기적으로 연결될 수 있다.The above electrode wiring (230) may include a first electrode (231) and a second electrode (232) which are respectively connected to each LED chip. The first electrode (231) and the second electrode (232) may be spaced apart from each other. The light-emitting element (250) and the printed circuit board (210) may be electrically connected through the electrode wiring (230).

예를 들어, 상기 발광소자(250)는 제1 반도체 발광소자(251), 제2 반도체 발광소자(252), 제3 반도체 발광소자(253)을 포함할 수 있다.For example, the light-emitting element (250) may include a first semiconductor light-emitting element (251), a second semiconductor light-emitting element (252), and a third semiconductor light-emitting element (253).

예를 들어, 상기 제1 반도체 발광소자(251), 제2 반도체 발광소자(252), 제3 반도체 발광소자(253)는 각각 R-LED, G-LED, B-LED 일 수 있으나 이에 한정되는 것은 니다.For example, the first semiconductor light-emitting element (251), the second semiconductor light-emitting element (252), and the third semiconductor light-emitting element (253) may be R-LED, G-LED, and B-LED, respectively, but are not limited thereto.

실시예에서 상기 발광소자(250)는 수평형 또는 수직형 반도체 발광소자일 수 있다. In an embodiment, the light emitting element (250) may be a horizontal or vertical semiconductor light emitting element.

예를 들어, 상기 제1 반도체 발광소자(251), 제2 반도체 발광소자(252), 제3 반도체 발광소자(253)는 각각 상기 제1전극(231) 및 제2전극(232) 방향으로 형성된 n형 전극(미도시)과 p 형 전극(미도시)을 구비하는 수평형 LED 일 수 있으나 이에 한정되는 것은 아니다.For example, the first semiconductor light-emitting element (251), the second semiconductor light-emitting element (252), and the third semiconductor light-emitting element (253) may be horizontal LEDs having an n-type electrode (not shown) and a p-type electrode (not shown) formed in the direction of the first electrode (231) and the second electrode (232), respectively, but are not limited thereto.

상기 제1 반도체 발광소자(251), 제2 반도체 발광소자(252), 제3 반도체 발광소자(253)의 각각의 n형 전극과 p 형 전극은 각각 상기 제1전극(231) 및 제2전극(232)과 전기적으로 연결될 수 있다.The n-type electrode and the p-type electrode of each of the first semiconductor light-emitting element (251), the second semiconductor light-emitting element (252), and the third semiconductor light-emitting element (253) can be electrically connected to the first electrode (231) and the second electrode (232), respectively.

상기 반도체 발광소자(250)는 에폭시와 같은 투광성 인캡층(240)에 의해 몰딩될 수 있다.The above semiconductor light emitting element (250) can be molded by a light-transmitting encapsulating layer (240) such as epoxy.

실시예에서 상기 접착층(290)은 상기 인캡층(240)과 발광소자(250) 상에 배치될 수 있다. In an embodiment, the adhesive layer (290) may be placed on the encapsulating layer (240) and the light-emitting element (250).

상기 접착층(290)은 접착력을 가질 수 있고, 후술할 레이저 공정에서 레이저에 용이하게 반응할 수 있다. 일례로, 상기 접착층(290)은 접착물질을 포함할 수 있다. The above adhesive layer (290) may have adhesive strength and may easily react to a laser in a laser process to be described later. For example, the adhesive layer (290) may include an adhesive material.

상기 몰딩층(270)은 상기 인쇄회로기판(210), 상기 솔더레지스트층(220), 상기 인캡층(240) 및 상기 접착층(290)을 몰딩할 수 있다.The above molding layer (270) can mold the printed circuit board (210), the solder resist layer (220), the encapsulating layer (240), and the adhesive layer (290).

상기 몰딩층(270)은 에폭시 또는 실리콘 계열의 물질을 포함할 수 있다. 상기 몰딩층(270)에는 광을 산란시키기 위한 광 산란제(271)를 포함할 수 있다. The molding layer (270) may include an epoxy or silicone-based material. The molding layer (270) may include a light scattering agent (271) for scattering light.

상기 몰딩층(270)은 상기 접착층(290)의 상면으로 부터 상기 몰딩층(270)의 상면까지의 제4 두께(h4)를 갖는 유효 몰딩층을 형성할 수 있다. The above molding layer (270) can form an effective molding layer having a fourth thickness (h4) from the upper surface of the adhesive layer (290) to the upper surface of the molding layer (270).

상기 유효 몰딩층의 제4 두께(h4)는 상기 몰딩층(270)의 제3 두께(h3)의 두께의 40%~60%로 형성될 수 있다. The fourth thickness (h4) of the effective molding layer can be formed to be 40% to 60% of the thickness of the third thickness (h3) of the molding layer (270).

본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)에서는 후술할 모재층(260)이 공정 중에 제거되므로, 상기 몰딩층(270)의 제3 두께(h3)는 얇아지더라도, 상기 유효 몰딩층의 제4 두께(h4)는 증가될 수 있다. In the LED module (20) for display pixels according to one embodiment of the present invention, since the base material layer (260) to be described later is removed during the process, even if the third thickness (h3) of the molding layer (270) becomes thinner, the fourth thickness (h4) of the effective molding layer can increase.

도 4와 도 5a를 참조하면, 실시예에 의하면 상기 몰딩층(270)의 제3 두께(h3)가 비교예의 몰딩층의 제1두께(h1) 대비 현저히 얇게 형성이 가능함에 따라 몰딩층(270)과 공기의 굴절률 차이를 감소시켜 전반사에 의한 휘선(bright line) 발생이나 소광에 의한 암선(dark line)이 발생을 방지할 수 있는 기술적 효과가 있다.Referring to FIGS. 4 and 5a, according to the embodiment, the third thickness (h3) of the molding layer (270) can be formed significantly thinner than the first thickness (h1) of the molding layer of the comparative example, thereby reducing the difference in refractive index between the molding layer (270) and air, thereby having a technical effect of preventing the occurrence of a bright line due to total reflection or a dark line due to extinction.

또한 실시예에 의하면, Also, according to the example,

또한, 실시예에 의하면 상기 몰딩층(270)의 제3 두께(h1)가 얇아져서 휘선이나 암선을 방지하면서도, 주된 발광영역인 발광소자(250) 상측에 배치되는 유효 몰딩층의 제4 두께(h4)는 비교예 대비 증가시킬 수 있다. 이에 따라 발광소자(250) 상측에 배치되는 광 산란제(271)에 의한 시야각 개선 효과가 향상될 수 있다. In addition, according to the embodiment, the third thickness (h1) of the molding layer (270) is made thinner to prevent bright lines or dark lines, while the fourth thickness (h4) of the effective molding layer arranged above the light-emitting element (250), which is the main light-emitting area, can be increased compared to the comparative example. Accordingly, the viewing angle improvement effect by the light scattering agent (271) arranged above the light-emitting element (250) can be enhanced.

다음으로 도 5b는 추가 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 빛의 경로를 나타낸 것이다.Next, Fig. 5b illustrates the light path of an LED module (20) for a display pixel according to an additional embodiment.

추가 실시예에서는 인캡층(240)에 카본블랙 소재 등의 블랙 소재를 포함할 수 있다. 상기 인캡층(240)이 블랙 소재를 포함함으로써, 상기 전극배선(230) 등이 육안으로 식별되지 않아 디스플레이 화소용 LED 모듈(20)의 블랙감이 현저히 향상되는 효과가 있다.In an additional embodiment, the encapsulating layer (240) may include a black material such as carbon black. Since the encapsulating layer (240) includes a black material, the electrode wiring (230), etc., cannot be identified with the naked eye, thereby significantly improving the blackness of the LED module (20) for display pixels.

또한 다른 실시예에서 상기 접착층(290)이 블랙 소재를 포함할 수 있으나 이이 한정되는 것은 아니다.Additionally, in another embodiment, the adhesive layer (290) may include, but is not limited to, a black material.

도 6은 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 제조 방법을 나타낸 공정 예시도이다. FIG. 6 is a process diagram showing a method for manufacturing an LED module (20) for display pixels according to one embodiment of the present invention.

도 6에서는 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)이 MIP(Micro LED In Package) 공정 이후의 공정을 도시하였으며, 이하에서는 상기 모재층(260)으로부터 형성되는 공정부터 설명하기로 한다. FIG. 6 illustrates a process after the MIP (Micro LED In Package) process of an LED module (20) for display pixels according to one embodiment of the present invention, and the process of forming the LED module (20) from the base material layer (260) will be described below.

우선, 실시예는 투명 기판의 모재층(260) 상에 제1 내지 제3 발광소자(250:251, 252, 253)을 접착층(290)을 개재하여 전사시킬 수 있다.First, the embodiment can transfer the first to third light-emitting elements (250:251, 252, 253) onto the parent layer (260) of the transparent substrate through an adhesive layer (290).

이후 전사된 제1 내지 제3 발광소자(250:251, 252, 253) 상에 투광성 에폭시 등을 이용한 인캡층(240)이 형성될 수 있다. 이에 각각의 제1 내지 제3 발광소자(250:251, 252, 253)의 n형 전극, p형 전극과 전기적으로 연결되는 배선(미도) 공정이 진행될 수 있다.Afterwards, an encapsulating layer (240) using a light-transmitting epoxy or the like can be formed on the first to third light-emitting elements (250:251, 252, 253) that have been transferred. Accordingly, a wiring (not shown) process for electrically connecting the n-type electrode and the p-type electrode of each of the first to third light-emitting elements (250:251, 252, 253) can be performed.

이를 통해 실시예에 따른 MIP(Micro LED In Package) 공정이 진행되어 반도체 발광소자 패키지가 제조될 수 있다.Through this, a MIP (Micro LED In Package) process according to an embodiment can be performed to manufacture a semiconductor light-emitting device package.

도 6의 (a)를 참조하면, 전극배선(230)이 구비된 인쇄회로 기판(210) 상에 실시예에 따른 반도체 발광소자 패키지가 솔더링 공정 등을 통해 전사될 수 있다.Referring to (a) of Fig. 6, a semiconductor light-emitting device package according to an embodiment can be transferred onto a printed circuit board (210) equipped with electrode wiring (230) through a soldering process or the like.

이후 상기 전극 배선(230)에 배치된 반도체 발광소자 패키지으로부터 투명기판인 모재층(260)을 제거하기 위한 공정이 진행될 수 있다. Afterwards, a process for removing the base material layer (260), which is a transparent substrate, from the semiconductor light-emitting device package arranged on the electrode wiring (230) may be performed.

상기 모재층(260)을 제거하기 위한 공정에는 상기 모재층(260)의 상부에는 레이저 장치(500)에 의해 레이저 광이 조사하는 단계가 포함될 수 있다. The process for removing the above-mentioned parent layer (260) may include a step of irradiating the upper portion of the above-mentioned parent layer (260) with laser light using a laser device (500).

상기 레이저 광은 상기 모재층(260)을 관통하여, 상기 접착층(290)을 가열할 수 있다. 상기 접착층(290)은 상기 레이저 광에 용이하게 반응할 수 있다.The above laser light can penetrate the above base material layer (260) and heat the adhesive layer (290). The above adhesive layer (290) can easily react to the laser light.

상기 접착층(290)의 일부는 상기 레이저 광에 의해 가스 또는 기포 형태로 변형되어 상기 모재층(260)과의 접착력이 약해질 수 있다.A portion of the above adhesive layer (290) may be transformed into a gas or bubble form by the laser light, thereby weakening the adhesive strength with the base material layer (260).

도 6의 (b)와 (c)를 참조하면, 상기 접착층(290)으로 부터 상기 모재층(260)이 용이하게 제거될 수 있다. Referring to (b) and (c) of FIG. 6, the base material layer (260) can be easily removed from the adhesive layer (290).

상기 모재층(260)을 제거하는 공정 이후에, 상기 접착층(290)은 경화되어 평탄한 면을 형성할 수 있다. After the process of removing the above-mentioned parent layer (260), the above-mentioned adhesive layer (290) can be cured to form a flat surface.

다음으로 도 6의 (d)를 참조하면, 상기 접착층(290)이 경화된 후, 상기 접착층(290) 상으로 산란제(271)를 포함하는 몰딩층(270)이 도포될 수 있다. Next, referring to (d) of Fig. 6, after the adhesive layer (290) is cured, a molding layer (270) including a scattering agent (271) can be applied onto the adhesive layer (290).

도 9는 모재층(260)이 제거된 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 표면을 나타낸 것이다. 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)은 투명 기판인 모재층(260)이 제거된 후, 제1 내지 제3 반도체 발광소자(251, 252, 253) 상측에 배치된 접착층(290)이 표면으로 노출될 수 있다.Fig. 9 illustrates a surface of an LED module (20) for display pixels according to one embodiment of the present invention from which the base layer (260) has been removed. In the LED module (20) for display pixels according to one embodiment of the present invention, after the base layer (260), which is a transparent substrate, has been removed, an adhesive layer (290) disposed on the upper side of the first to third semiconductor light-emitting elements (251, 252, 253) can be exposed to the surface.

도 6 및 도 4, 도 5a를 참조하면, 실시예에서 몰딩층(270)의 제3 두께(h3)가 비교예의 몰딩층의 제1두께(h1) 대비 현저히 얇게 형성이 가능함에 따라 몰딩층(270)과 공기의 굴절률 차이를 감소시켜 전반사에 의한 휘선(bright line) 발생이나 소광에 의한 암선(dark line)이 발생을 방지할 수 있는 기술적 효과가 있다.Referring to FIG. 6 and FIG. 4 and FIG. 5a, since the third thickness (h3) of the molding layer (270) in the embodiment can be formed significantly thinner than the first thickness (h1) of the molding layer in the comparative example, there is a technical effect of reducing the difference in refractive index between the molding layer (270) and air, thereby preventing the occurrence of a bright line due to total reflection or a dark line due to extinction.

또한, 실시예에 의하면 상기 몰딩층(270)의 제3 두께(h1)가 얇아져서 휘선이나 암선을 방지하면서도, 주된 발광영역인 발광소자(250) 상측에 배치되는 유효 몰딩층의 제4 두께(h4)는 비교예 대비 증가시킬 수 있다. 이에 따라 발광소자(250) 상측에 배치되는 광 산란제(271)에 의한 시야각 개선 효과가 향상될 수 있다. In addition, according to the embodiment, the third thickness (h1) of the molding layer (270) is made thinner to prevent bright lines or dark lines, while the fourth thickness (h4) of the effective molding layer arranged above the light-emitting element (250), which is the main light-emitting area, can be increased compared to the comparative example. Accordingly, the viewing angle improvement effect by the light scattering agent (271) arranged above the light-emitting element (250) can be enhanced.

예를 들어, 도 7은 비교예의 디스플레이 화소용 LED 모듈(10)과 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 시야각(△u'v')을 비교한 그래프이다.For example, FIG. 7 is a graph comparing the viewing angle (△u'v') of an LED module (10) for display pixels according to a comparative example and an LED module (20) for display pixels according to an embodiment of the present invention.

비교예의 디스플레이 화소용 LED 모듈(10)은 상하 시야각(△에 따른 편차가 크게 형성되어 양산 라인 기준(G1, G2)을 벗어 나는 것을 알 수 있다.It can be seen that the LED module (10) for the display pixel of the comparative example has a large deviation according to the upper and lower viewing angles (△), which deviates from the mass production line standards (G1, G2).

이로인해, 비교예의 디스플레이 화소용 LED 모듈(10)은 상하 시야각에 따라 청색 및 적색의 색감 변화가 두드러 질 수 있다.Due to this, the LED module (10) for display pixels of the comparative example may exhibit noticeable changes in color between blue and red depending on the upper and lower viewing angles.

반면, 실시예의 디스플레이 화소용 LED 모듈(20)은 상하 시야각(△ 의 편차가 존재하긴 하지만 편차가 크지 않고 양산 라인 기준(G1, G2) 내를 유지하며, 시야각 차이가 사용자의 육안으로 시인되지 않을 수 있다.On the other hand, the LED module (20) for display pixels of the embodiment has a deviation in the upper and lower viewing angles (△), but the deviation is not large and is maintained within the mass production line standard (G1, G2), and the difference in viewing angles may not be recognized by the user's naked eye.

다음으로 도 8은 비교예의 디스플레이 화소용 LED 모듈(10)과 본 발명의 일 실시예에 따른 디스플레이 화소용 LED 모듈(20)의 시야각에 따른 색감 변화를 나타낸 것이다.Next, Fig. 8 shows the change in color according to the viewing angle of the LED module (10) for display pixels according to a comparative example and the LED module (20) for display pixels according to an embodiment of the present invention.

도 8에서 지시선(A)의 상부는 비교예에 따른 디스플레이 화소용 LED 모듈(10)이 설치된 것이고, 상기 지시선(A)의 하부는 실시에에 따른 디스플레이 화소용 LED 모듈(20)이 설치된 것이다. In Fig. 8, the upper part of the guide line (A) is where the LED module (10) for display pixels according to the comparative example is installed, and the lower part of the guide line (A) is where the LED module (20) for display pixels according to the embodiment is installed.

비교예에 따른 디스플레이 화소용 LED 모듈(100)은 우측 시야각(0~80˚으로 향할 수록 청색 광으로 시인될 수 있다.The LED module (100) for display pixels according to the comparative example can be recognized as blue light as it is directed toward the right viewing angle (0 to 80˚).

또한, 비교예에 따른 디스플레이 화소용 LED 모듈(100)은 좌측 시야각(0~ -80˚으로 향할 수록 적색 광이 두드러지게 시인될 수 있다.In addition, the LED module (100) for display pixels according to the comparative example can be seen to emit red light more prominently as it is directed toward the left viewing angle (0 to -80˚).

반면, 실시예에 따른 디스플레이 화소용 LED 모듈(100)은 좌우측 시야각에 따른 색감 편차가 크지 않은 것을 알 수 있다. On the other hand, it can be seen that the LED module (100) for display pixels according to the embodiment does not have a large color difference depending on the left and right viewing angles.

실시예에 의하면, 모재층을 제거함으로써 몰딩층의 두께가 감소하고 유효 몰딩층의 두께 증가되어 시야각에 따른 색감 변화가 개선될 수 있다.According to an embodiment, by removing the base layer, the thickness of the molding layer is reduced and the thickness of the effective molding layer is increased, so that color changes according to the viewing angle can be improved.

또한, 실시예에 의하면, 몰딩층의 두께가 감소하여 광 산란제에 의한 백탁 현상이 감소하고, 증소광 현상이 개선될 수 있다. In addition, according to the embodiment, the thickness of the molding layer is reduced, so that the white clouding phenomenon caused by the light scattering agent is reduced and the light quenching phenomenon can be improved.

또한, 실시예에 의하면, 인캡층에 블랙 소재를 포함함으로써 디스플레이 화소용 LED 모듈의 블랙감을 향상시킬 수 있다. In addition, according to an embodiment, the black feeling of an LED module for a display pixel can be improved by including a black material in the encapsulation layer.

이상에서 실시예를 중심으로 설명하였으나 이는 단지 예시일 뿐 실시예를 한정하는 것이 아니며, 실시예가 속하는 분야의 통상의 지식을 가진 자라면 본 실시예의 본질적인 특성을 벗어나지 않는 범위에서 이상에 예시되지 않은 여러 가지의 변형과 응용이 가능함을 알 수 있을 것이다. 예를 들어, 실시예에 구체적으로 나타난 각 구성 요소는 변형하여 실시할 수 있는 것이다. 그리고 이러한 변형과 응용에 관계된 차이점들은 첨부된 청구 범위에서 설정하는 실시예의 범위에 포함되는 것으로 해석되어야 할 것이다.Although the above description focuses on examples, these are merely examples and do not limit the examples, and those with ordinary knowledge in the field to which the examples belong will recognize that various modifications and applications not exemplified above are possible without departing from the essential characteristics of the present examples. For example, each component specifically shown in the examples can be modified and implemented. In addition, the differences related to such modifications and applications should be interpreted as being included in the scope of the embodiments set forth in the appended claims.

[부호의 설명][Explanation of symbols]

20: 디스플레이 화소용 LED 모듈 210: 기판20: LED module for display pixel 210: Substrate

220: 솔더리지스트층 230: 전극배선220: Soldering layer 230: Electrode wiring

240: 인캡층 250: 발광소자240: Encap layer 250: Light emitting element

260: 모재층 270: 몰딩층260: Base layer 270: Molding layer

290: 접착층290: Adhesive layer

실시예는 디지털 사이니지(Digital Signage), 디지털 TV 등의 디스플레이 장치에 적용될 수 있다. The embodiment can be applied to display devices such as digital signage and digital TV.

Claims (10)

기판;substrate; 상기 기판 상에 배치되는 전극배선;Electrode wiring arranged on the above substrate; 상기 전극배선 상에 배치되는 인캡층;An encapsulating layer disposed on the above electrode wiring; 상기 인캡층 내에 배치되는 반도체 발광소자;A semiconductor light emitting element disposed within the above encapsulating layer; 상기 인캡층 및 상기 반도체 발광소자 상에 배치되는 접착층; 및An adhesive layer disposed on the encapsulating layer and the semiconductor light-emitting element; and 상기 인캡층 및 상기 접착층을 몰딩하는 몰딩층;을 포함하며,A molding layer for molding the encapsulating layer and the adhesive layer; 상기 몰딩층은 상기 접착층의 상면과 접하는, 디스플레이 화소용 LED 모듈.An LED module for display pixels, wherein the molding layer is in contact with the upper surface of the adhesive layer. 제 1 항에 있어서,In paragraph 1, 상기 인캡층은 블랙층을 포함하는, 디스플레이 화소용 LED 모듈.An LED module for a display pixel, wherein the encapsulating layer includes a black layer. 제 1 항에 있어서,In paragraph 1, 상기 접착층은 레이저 광에 반응하는, 디스플레이 화소용 LED 모듈.An LED module for display pixels, wherein the adhesive layer reacts to laser light. 제 1 항에 있어서,In paragraph 1, 상기 몰딩층은,The above molding layer is, 상기 접착층의 상면으로부터 상기 몰딩층의 상면에 해당하는 유효 몰딩층을 포함하고,Including an effective molding layer corresponding to the upper surface of the molding layer from the upper surface of the adhesive layer, 상기 유효 몰딩층의 두께는 상기 몰딩층의 전체 두께의 40~60%로 형성되는 디스플레이 화소용 LED 모듈.An LED module for display pixels, wherein the thickness of the effective molding layer is formed to be 40 to 60% of the total thickness of the molding layer. 제 1 항에 있어서,In paragraph 1, 상기 접착은 블랙층을 포함하는, 디스플레이 화소용 LED 모듈.The above adhesive comprises an LED module for display pixels, which includes a black layer. 제 1 항 내지 제 5항 중 어느 하나의 디스플레이 화소용 LED 모듈을 포함하는 디스플레이 장치.A display device comprising an LED module for a display pixel according to any one of claims 1 to 5. 제 1 항 내지 제 5항 중 어느 하나의 디스플레이 화소용 LED 모듈에 있어서, In any one of the display pixel LED modules of claims 1 to 5, 상기 몰딩층을 형성하기 전에, Before forming the above molding layer, 상기 접착층 상에 배치된 모재층을 제거하는 단계;A step of removing a base material layer disposed on the above adhesive layer; 상기 모재층을 제거한 후 상기 몰딩층을 형성하는 단계;를 포함하는, 디스플레이 화소용 LED 모듈의 제조 방법.A method for manufacturing an LED module for a display pixel, comprising: a step of forming the molding layer after removing the base material layer. 제 7 항에 있어서,In paragraph 7, 상기 접착층 상에 배치된 모재층을 제거하는 단계는, The step of removing the base material layer disposed on the above adhesive layer is: 레이저 장치를 통해 상기 모재층 상에 레이저 광을 조사하는 단계를 포함하는 디스플레이 화소용 LED 모듈의 제조 방법.A method for manufacturing an LED module for a display pixel, comprising the step of irradiating laser light onto the base material layer using a laser device. 제 8 항에 있어서,In Article 8, 상기 레이저 광에 의해 상기 접착층의 접착력을 소실하는 단계를 포함하는, Comprising a step of losing the adhesive strength of the adhesive layer by the laser light, 디스플레이 화소용 LED 모듈의 제조 방법.A method for manufacturing an LED module for display pixels. 제 9 항에 있어서,In Article 9, 상기 접착층으로부터 상기 모재층이 제거된 후,After the parent material layer is removed from the adhesive layer, 상기 접착층 상에 상기 몰딩층이 형성되는 단계를 포함하는, 디스플레이 화소용 LED 모듈의 제조 방법.A method for manufacturing an LED module for display pixels, comprising a step of forming the molding layer on the adhesive layer.
PCT/KR2023/019597 2023-11-30 2023-11-30 Led module for display pixel, display device comprising same, and method for manufacturing led module for display pixel Pending WO2025116083A1 (en)

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US20220149246A1 (en) * 2020-11-12 2022-05-12 Seoul Semiconductor Co., Ltd. Light emitting module and method of manufacturing the same and display apparatus having the same
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KR20210015776A (en) * 2018-05-24 2021-02-10 다이니폰 인사츠 가부시키가이샤 Self-luminous display or sealing material sheet for direct backlight, self-luminous display, direct backlight
KR20210012516A (en) * 2019-07-25 2021-02-03 삼성전자주식회사 Display module having led packages and manufaturing method as the same
KR20210019895A (en) * 2019-08-13 2021-02-23 삼성전자주식회사 Electronic apparatus and controlling method thereof
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