WO2025115784A1 - Combustion device, combustion method, and memory medium - Google Patents
Combustion device, combustion method, and memory medium Download PDFInfo
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- WO2025115784A1 WO2025115784A1 PCT/JP2024/041486 JP2024041486W WO2025115784A1 WO 2025115784 A1 WO2025115784 A1 WO 2025115784A1 JP 2024041486 W JP2024041486 W JP 2024041486W WO 2025115784 A1 WO2025115784 A1 WO 2025115784A1
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- fuel
- fuel supply
- combustion
- supply port
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/16—Over-feed arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
Definitions
- This disclosure relates to combustion devices, etc.
- BFB Bubbling fluidized bed
- CFB circulating fluidized bed
- biomass fuels which have a smaller environmental impact than fossil fuels, has also increased.
- a typical example of biomass fuel is wood pellets derived from wood. Since wood pellets have the property of expanding when they absorb moisture, it is preferable to use them in a dry state. However, dry wood pellets can generate a large amount of powder when they are placed in the combustion chamber, so safety measures are required in case the powder ignites due to the heat inside the combustion chamber.
- This disclosure has been made in light of these circumstances, and aims to provide a combustion device etc. that can effectively prevent excessive combustion of fuel in the fuel supply section.
- a combustion device that injects fuel into a combustion chamber and burns it, and is equipped with a fuel supply unit that includes a fuel supply port through which fuel is supplied and a fuel inlet that injects the fuel into the combustion chamber, and an opening/closing unit that opens and closes the fuel supply port depending on a state quantity between the fuel supply port and the fuel inlet.
- the combustion of fuel or signs of combustion within the fuel supply unit can be effectively detected based on the state quantity, and the spread of the combustion can be prevented by closing the fuel supply port with the opening/closing unit.
- This method is a combustion method for injecting fuel into a combustion chamber and combusting the fuel, and includes opening and closing the fuel supply port depending on a state quantity between a fuel supply port through which the fuel is supplied and a fuel supply port that injects the fuel into the combustion chamber.
- This storage medium stores a combustion program that causes a computer to execute the following: injecting fuel into a combustion chamber and burning the fuel; opening and closing the fuel supply port according to a state quantity between a fuel supply port through which fuel is supplied and a fuel supply port that injects the fuel into the combustion chamber.
- FIG. 1 shows a schematic diagram of a CFB boiler.
- 3 shows a schematic diagram of the fuel supply unit in detail. The expected changes in each state quantity over time are shown diagrammatically when combustible powder derived from wood pellets ignites in the feeder due to heat in the furnace.
- FIG. 1 shows a schematic diagram of a CFB (Circulating Fluidized Bed) boiler as a combustion device according to this embodiment.
- a CFB Compute Fluidized Bed
- any other combustion device such as a BFB (Bubbling Fluidized Bed) boiler or a rotary kiln, may be used instead of a CFB boiler.
- any other type of boiler such as a reheat boiler or a once-through boiler, may be used as the combustion device according to this disclosure.
- the CFB boiler is equipped with a combustion section 1 that supplies and burns fuels such as biomass fuels and fossil fuels such as coal into a furnace 11 where fluidized material such as silica sand flows, a steam generation section 2 that generates steam from water using heat generated in the combustion section 1, a fluidized material circulation section 3 that serves as a circulation section that collects the fluidized material that has left the furnace 11 and returns it to the furnace 11, a heat transfer section 4 that heats the water supplied to the steam generation section 2 and the steam generated in the steam generation section 2 using the high-temperature exhaust gas from the combustion section 1, an exhaust gas treatment device 5 that separates and collects soot and dust in the exhaust gas from the heat transfer section 4, and a chimney 6 that releases the exhaust gas purified by the exhaust gas treatment device 5 into the atmosphere.
- a combustion section 1 that supplies and burns fuels such as biomass fuels and fossil fuels such as coal into a furnace 11 where fluidized material such as silica sand flows
- a steam generation section 2 that generates steam from water
- the combustion section 1 is equipped with a furnace 11 as a combustion chamber.
- the furnace 11 is a long cylinder in the vertical direction, and the bottom is tapered to increase the density of solid fuels such as biomass fuel and coal, and fluidized materials, enabling efficient combustion.
- the bottom of the furnace 11 does not have to be tapered, and the furnace 11 may be formed in a cylindrical shape with a substantially constant cross-sectional shape from the top to the bottom.
- the area indicated by "A" at the bottom of the furnace 11 indicates a fluidized bed (also called a fluidized bed or sand layer) formed by a high-density fluidized material.
- powdery, granular, and lumpy fluidized materials such as silica sand are fluidized by a fluid supplied from the bottom of the furnace 11.
- the solid fuels such as biomass fuel and coal fed into the fluidized bed A are efficiently combusted by repeatedly coming into contact with the high-temperature fluidized material as they are stirred in the fluidized bed A.
- the fluidized material rises inside the furnace 11 due to the updrafts generated by combustion, the fluidized material also exists in the freeboard B, which is the space above the fluidized bed A.
- the density of the fluidized material in the freeboard B is lower than that in the fluidized bed A, and decreases the higher in the furnace 11.
- fuel that was not completely combusted in the fluidized bed A is combusted while coming into contact with the floating fluidized material.
- silica sand is exemplified as the fluidized material
- any material that remains in a solid state without being combusted even in the high-temperature furnace 11 and functions as a medium for transferring heat to the fuel while flowing can be used, for example, other sands, stones such as limestone, and ash.
- a perforated plate (also called a dispersion plate) 121 is provided as a fluid permeable portion made of a porous material that allows air or other fluid to pass through.
- the air box 122 which is the space directly below the perforated plate 121, constitutes a fluid supply portion that supplies the fluid, such as pressurized air, supplied from the first ventilator 71 as a blower via the first flow control valve 71A, into the furnace 11 via the perforated plate 121.
- the fluid supplied to the bottom of the furnace 11 by the air box 122 fluidizes the fluid material to form the fluidized bed A, and is used for burning fuel in the fluidized bed A or the freeboard B.
- the fluid permeable portion may be any portion that can fluidize the fluid material in the fluidized bed A, and may be formed, for example, from a number of plates formed with slits that supply the fluid into the furnace 11.
- the second fan 72 which is provided in addition to the first fan 71, supplies pressurized air, etc., into the freeboard B via the second flow control valve 72A to promote the combustion of fuel in the freeboard B and to suppress the generation of harmful substances such as dioxins and carbon monoxide due to incomplete combustion.
- the bottom side of the furnace 11 may be provided with an extraction pipe 131 that is connected to the bottom and can extract a portion of the fluid material in the fluidized bed A, and an on-off valve 132 that can control the opening and closing of the extraction pipe 131 to adjust the flow rate of the fluid material, i.e., the amount of fluid material extracted by the extraction pipe 131.
- the furnace wall which is the side wall of the furnace 11, is provided with a fuel supply section 14 that supplies fuel into the furnace 11, a fluid material supply section 15 that supplies a fluid material for forming the fluidized bed A into the furnace 11, and a startup section 16 that starts the CFB boiler.
- the fuel supply section 14 includes a fuel storage section 141 that stores fuel, a crushing section 142 that crushes the fuel discharged from the bottom of the fuel storage section 141 into granular form, and a feeder 143 that feeds the fuel crushed by the crushing section 142 into the furnace 11.
- the bottom shape of the fuel storage section 141 is arbitrary, and may be, for example, flat-bottomed or funnel-shaped.
- the fuel supply section 14 is described as supplying solid fuel, but it may also supply liquid or gaseous biomass fuel, oil, ammonia, hydrogen, or other fluid fuel in addition to or instead of the solid fuel.
- the fuel supply unit 14 supplies any fuel, such as fossil fuels such as coal, biomass fuel, sludge, waste materials, etc., into the furnace 11.
- biomass fuel is a carbon-neutral fuel with low or no net carbon dioxide emissions (however, since it contains carbon, carbon dioxide is generated during combustion).
- the fuel supply unit 14 may supply a carbon-free fuel, which does not contain carbon, into the furnace 11 in addition to a carbon-containing fuel such as biomass fuel.
- the crushing section 142 in the fuel supply section 14 crushes the solid fuel into particles before it is fed into the furnace 11.
- the size of the solid fuel suitable for transport to the CFB boiler or fuel storage section 141 may differ from the size of the solid fuel suitable for combustion in the furnace 11, so the crushing section 142 crushes the solid fuel into particles with a particle size suitable for the latter. If the particle size suitable for each solid fuel differs, a crushing section 142 may be provided for each solid fuel, or the particle size when crushing each solid fuel in sequence in one crushing section 142 may be changed for each solid fuel. If there is no problem with feeding the solid fuel of the particle size stored in the fuel storage section 141 directly into the furnace 11, the crushing section 142 may not be provided.
- the terms “particle,” “granular,” “particle size,” and the like do not specify a specific size or dimension, and the size or dimension of the solid fuel supplied into the furnace 11 is arbitrary as long as it can achieve the desired combustion.
- terms such as “lump,” “lump-like,” and “lump diameter” used for relatively large particles, and terms such as “powder,” “powder-like,” and “powder diameter” used for relatively small particles are included in “particle,” “granular,” and “particle size” in this embodiment.
- the required amount of the granular solid fuel pulverized by the pulverizing unit 142 is fed into the furnace 11 through the feeder 143.
- the amount of solid fuel fed into the furnace 11 may be controlled according to the rotation speed of a conveyor or rotary feeder (not shown) provided between the fuel storage unit 141 and a rotary valve 144 described later, or according to the rotation speed of the feeder 143 composed of a screw conveyor or the like.
- the fluid material supplying section 15, which supplies the fluid material to form the fluidized bed A, includes a funnel-shaped fluid material hopper 151 for storing the fluid material, and a fluid material feeder 152 for feeding the fluid material discharged from the bottom of the fluid material hopper 151 into the furnace 11.
- the required amount of fluid material is fed into the furnace 11 by controlling the rotation speed of the fluid material feeder 152.
- the startup section 16 that starts up the CFB boiler includes a startup fuel storage section 161, a startup fuel control valve 162, and a startup burner 163.
- the startup fuel storage section 161 stores, for example, heavy oil.
- the startup fuel control valve 162 controls the amount of heavy oil supplied from the startup fuel storage section 161 to the startup burner 163. Specifically, the startup fuel control valve 162 opens when the CFB boiler is started up, and supplies the heavy oil stored in the startup fuel storage section 161 to the startup burner 163.
- the startup burner 163 heats the fluidized material in the fluidized bed A with a flame generated by the combustion of the heavy oil supplied from the startup fuel control valve 162.
- startup burner 163 Since the startup burner 163 is installed with an incline downward, the surface of the fluidized bed A formed by the fluidized material is directly heated, and the temperature of the fluidized bed A and the inside of the furnace 11 is efficiently raised.
- This type of startup burner 163 is also called an above-sand burner because it heats the sandy fluidized bed A from above.
- the startup fuel control valve 162 switches to a closed state to stop the supply of heavy oil to the startup burner 163. In the normal operating state thereafter, the fuel supplied from the fuel supply unit 14 is burned in the high-temperature furnace 11.
- the combustion section 1 of the CFB boiler has been described in detail above. Next, the configuration of the CFB boiler other than the combustion section 1 will be described.
- the steam generation section 2 includes a drum 21 that stores water for generating steam, a water supply pipe 22 that supplies water to the drum 21, a water pipe 23 that guides the water in the drum 21 into the high-temperature furnace 11 to heat it, and a steam pipe 24 that discharges the steam generated from the water heated by the water pipe 23 from the drum 21 as the output of the CFB boiler.
- the steam output from the steam pipe 24 rotates the steam turbine of the generator 25 to generate electricity.
- the water supply pipe 22 forms a coal economizer that preheats the feedwater by meandering through the heat transfer section 4 through which the high-temperature exhaust gas from the combustion section 1 passes, and the steam pipe 24 forms a superheater that superheats the steam by meandering through the heat transfer section 4 through which the high-temperature exhaust gas from the combustion section 1 passes.
- the pressurized air supplied to the furnace 11 by the first fan 71 and the second fan 72 is preheated by the high-temperature exhaust air in the heat transfer section 4.
- the fluidized material circulation section 3 includes a cyclone 31 that separates and collects granular fluidized material from the exhaust gas discharged from the top of the furnace 11, and a circulation seal 32 (also called a wall seal or seal pot) that returns the fluidized material collected by the cyclone 31 into the furnace 11.
- the cyclone 31 is a cyclone-type powder separator with an approximately cylindrical upper portion and an approximately conical lower portion, and generates an airflow that descends in a spiral shape along the inner wall.
- the granular fluidized material contained in the exhaust gas from the furnace 11 is collected by falling into contact with the inner wall of the cyclone 31 as it descends in a spiral shape along the airflow.
- the circulation seal 32 provided below the cyclone 31 is filled with a fluidizing material (not shown) and prevents the backflow of unburned gas and the like from the furnace 11 to the cyclone 31.
- the granular fluidizing material filled in the circulation seal 32 is gradually returned to the furnace 11 by being pushed out by the weight of the fluidizing material newly collected by the cyclone 31.
- the fluidizing material passing through the circulation seal 32 may be mixed with combustion ash such as biomass fuel combusted in the furnace 11.
- FIG. 2 shows a schematic diagram of the details of the fuel supply unit 14 according to this embodiment.
- the fuel supply unit 14 includes a fuel storage unit 141 and a feeder 143 that feeds fuel into the furnace 11.
- the crushing unit 142 in FIG. 1 is omitted.
- the fuel supply unit 14 includes a fuel supply port 14I through which the fuel stored in the fuel storage unit 141 is supplied, and a fuel input port 14O through which the fuel is input into the furnace 11.
- the fuel stored in the fuel storage unit 141 is supplied to the fuel supply port 14I via a rotary valve 144.
- the amount or speed of the fuel supplied to the fuel supply port 14I is appropriately adjusted through control of a conveyor (not shown) or the rotational speed of the rotor in the rotary valve 144.
- the fuel supply port 14I is provided with an automatic gate valve 7A and a manual gate valve 7M as opening and closing parts that can open and close the fuel supply port 14I.
- the automatic gate valve 7A can automatically open and close the fuel supply port 14I
- the manual gate valve 7M can manually open and close the fuel supply port 14I.
- the automatic gate valve 7A and the manual gate valve 7M are open as a general rule, and the required amount of fuel is supplied continuously or intermittently through the open fuel supply port 14I.
- the feeder 143 constitutes a solid fuel transport section that transports solid fuel, such as biomass fuel, supplied from the fuel supply port 14I to the fuel inlet 14O.
- This feeder 143 is, for example, constructed of a screw conveyor. It is preferable that the feeder 143 is inclined downward toward the fuel inlet 14O so that the solid fuel supplied from the fuel supply port 14I and mechanically transported by the screw conveyor or the like is naturally guided to the fuel inlet 14O by its own weight.
- the rotation speed of the screw conveyor or the like may be constant, or may be variable so that the amount of solid fuel input into the furnace 11 can be controlled.
- the fuel supply unit 14 according to this embodiment can be used to supply various fuels into the furnace 11, but is particularly suitable for biomass fuel, which is attracting attention as a carbon-neutral fuel.
- the fuel supply unit 14 according to this embodiment may be used to supply wood pellets, which are a representative example of solid biomass fuel, into the furnace 11.
- Wood pellets have the property of expanding when they absorb moisture, so they are preferably supplied from the fuel supply port 14I in a dry state. Such dry wood pellets can generate a large amount of combustible or easily combustible powder (hereinafter also referred to as combustible powder) derived from wood when they drop from the fuel supply port 14I into the feeder 143, when they are mechanically transported by the feeder 143 such as a screw conveyor, when they are fed into the furnace 11 from the fuel feed port 14O, etc.
- combustible powder is easily ignited by the heat in the furnace 11, so it is effective in promoting combustion in the furnace 11, but it is undesirable for the ignited combustible powder to flow back into the fuel supply section 14.
- a fluid circulation section 9 is provided in the fuel supply section 14 to flow a fluid toward the fuel inlet 14O.
- the fluid may be, for example, any gas that does not impede the intended combustion of the fuel in the furnace 11, but in this embodiment, it is air.
- the fluid circulation section 9 includes a fluid supply pipe 91 to which a fluid such as air is supplied, a first branch pipe 92 branching off from the fluid supply pipe 91 and connecting to the rear of the fuel supply port 14I in the fuel supply section 14, and a second branch pipe 93 branching off from the fluid supply pipe 91 and connecting to the front of the fuel supply port 14I in the fuel supply section 14 (for example, the rotary valve 144).
- the second branch pipe 93 flows air through the rotary valve 144 in the fuel supply direction (downward in FIG. 2) at the fuel supply port 14I.
- the air from the first branch pipe 92 and the second branch pipe 93 join immediately after the automatic gate valve 7A and the manual gate valve 7M provided at the fuel supply port 14I.
- the rightward air flow from the first branch pipe 92 joins with the downward air flow from the second branch pipe 93, forming an air flow toward the feeder 143 and the fuel inlet 14O.
- the above-described fluid flow section 9 allows air to flow steadily into the furnace 11 from the fuel inlet 14O. This effectively prevents the combustible powder made from wood pellets that is fed into the furnace 11 from the fuel inlet 14O from flowing back into the feeder 143.
- At least one state quantity acquisition unit is provided that acquires a state quantity that represents the state inside the fuel supply unit 14 between the fuel supply port 14I and the fuel inlet 14O.
- a state quantity that represents the state inside the fuel supply unit 14 between the fuel supply port 14I and the fuel inlet 14O.
- three types of state quantity acquisition units are shown diagrammatically.
- the first state quantity acquisition unit is a temperature sensor 81 that measures the temperature inside the fuel supply unit 14.
- the temperature sensor 81 may, for example, measure the temperature inside the feeder 143, or may measure the temperature of the outer surface of the feeder 143 that is made of a material with high thermal conductivity, such as iron.
- the second state quantity acquisition unit is a pressure sensor 82 that measures the pressure of a fluid, such as air, that the fluid circulation unit 9 flows into the fuel supply unit 14.
- the pressure sensor 82 may, for example, measure the pressure of air passing through any of the pipes 91 to 93 (preferably the first branch pipe 92 as shown in the figure) in the fluid circulation unit 9, or may measure the pressure of air in the fuel supply unit 14.
- the third state quantity acquisition unit is a flow sensor 83 that measures the flow rate of a fluid, such as air, that the fluid circulation unit 9 flows into the fuel supply unit 14.
- the flow sensor 83 may, for example, measure the flow rate of air passing through any of the pipes 91 to 93 (preferably the fluid supply pipe 91 as shown in the figure) in the fluid circulation unit 9, or may measure the flow rate of air in the fuel supply unit 14.
- the automatic gate valve 7A which serves as an opening/closing unit, opens and closes the fuel supply port 14I in response to at least one state quantity acquired by the various state quantity acquisition units as exemplified above. Specifically, the automatic gate valve 7A opens the fuel supply port 14I when each state quantity acquired by each state quantity acquisition unit is within a predetermined allowable range, and closes the fuel supply port 14I when the state quantity is outside the allowable range.
- the automatic gate valve 7A opens the fuel supply port 14I when the temperature is equal to or lower than a predetermined upper limit temperature, and closes the fuel supply port 14I when the temperature exceeds the upper limit temperature.
- the temperature inside the fuel supply unit 14 exceeds the upper limit temperature, the temperature may have suddenly increased because combustible powder derived from wood pellets ignited by the heat inside the furnace 11 is flowing back into the feeder 143. Therefore, in order to prevent further spread of fire to the wood pellets in the fuel supply unit 14 or fuel storage unit 141, the automatic gate valve 7A is closed and the supply of fuel through the fuel supply port 14I is forcibly cut off.
- the automatic gate valve 7A opens the fuel supply port 14I when the pressure is equal to or lower than a predetermined upper limit pressure, and closes the fuel supply port 14I when the pressure exceeds the upper limit pressure.
- the pressure of the air flowing into the fuel supply unit 14 by the fluid circulation unit 9 exceeds the upper limit pressure, the pressure may have suddenly increased because combustible powder derived from wood pellets ignited by the heat in the furnace 11 is flowing back into the feeder 143. Therefore, in order to prevent further spread of fire to the wood pellets in the fuel supply unit 14 or the fuel storage unit 141, the automatic gate valve 7A is closed and the supply of fuel through the fuel supply port 14I is forcibly cut off.
- the automatic gate valve 7A opens the fuel supply port 14I when the flow rate is equal to or greater than a predetermined lower limit flow rate, and closes the fuel supply port 14I when the flow rate falls below the lower limit flow rate.
- the air pressure in the fuel supply unit 14 may have suddenly increased (or the air may have suddenly expanded) due to combustible powder derived from wood pellets ignited by the heat in the furnace 11 flowing back into the feeder 143, preventing the inflow of additional air from the fluid circulation unit 9, resulting in a sudden decrease in the flow rate.
- the automatic gate valve 7A is closed and the supply of fuel through the fuel supply port 14I is forcibly cut off.
- the lower limit flow rate may be determined as the maximum decrease from the flow rate measured by the flow sensor 83 when the fuel supply unit 14 is operating normally.
- Figure 3 shows a schematic diagram of the expected change over time in each state quantity when combustible powder derived from wood pellets ignites in the feeder 143 due to heat in the furnace 11.
- the horizontal axis in this figure represents time, and the vertical axis represents each state quantity (so the absolute value on the vertical axis has no particular meaning).
- the increase in temperature inside the fuel supply unit 14 measured by the temperature sensor 81 is slower than the change in the air pressure and/or flow rate, and appears with a time lag.
- the air pressure and/or flow rate may fluctuate greatly and become unstable, it is meaningful to use the temperature inside the fuel supply unit 14, which is a more stable indicator than these.
- the non-flammable fluid supply unit 84 may supply a non-flammable fluid into the fuel supply unit 14. Specifically, when the state quantities acquired by the state quantity acquisition units 81 to 83 are outside the allowable ranges described above, the non-flammable fluid supply unit 84 supplies a non-flammable fluid such as water vapor, nitrogen, or exhaust gas from the combustion unit 1 into the fuel supply unit 14.
- each device and method described in the embodiments can be realized by hardware resources or software resources, or by the cooperation of hardware and software resources.
- a processor, ROM, RAM, and various integrated circuits can be used as hardware resources.
- an operating system, an application, and other programs can be used as software resources.
- This disclosure relates to combustion devices, etc.
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Abstract
Description
本開示は燃焼装置等に関する。 This disclosure relates to combustion devices, etc.
燃料の燃焼によって発生した熱で水から蒸気を発生させるボイラ(燃焼装置)として、燃焼室内で流動する珪砂等の流動材によって形成される流動層または流動床を媒介として燃料を燃焼させる気泡型流動床(BFB: Bubbling Fluidized Bed)ボイラや循環流動層(CFB: Circulating Fluidized Bed)ボイラが知られている。特許文献1にはCFBボイラが開示されている。 Bubbling fluidized bed (BFB) boilers and circulating fluidized bed (CFB) boilers are known as boilers (combustion devices) that generate steam from water using heat generated by the combustion of fuel. These boilers burn fuel using a fluidized bed or fluidized bed formed by fluidizing materials such as silica sand flowing inside a combustion chamber. Patent Document 1 discloses a CFB boiler.
従来の燃焼装置では、燃料として石炭等の化石燃料が使用されることが多かったが、近年の環境意識の高まりから、化石燃料に比べて環境負荷が小さいバイオマス燃料等の使用も増加している。バイオマス燃料としては、木材由来の木質ペレットが代表的である。木質ペレットは、水分を含むと膨張する性質を有することから、乾燥状態で使用されることが好ましい。しかし、乾燥状態の木質ペレットは、燃焼室内に投入される際に大量の粉末を発生させることもあるため、燃焼室内の熱による当該粉末への引火も想定した安全対策が必要である。 In conventional combustion devices, fossil fuels such as coal have often been used as fuel, but with growing environmental awareness in recent years, the use of biomass fuels, which have a smaller environmental impact than fossil fuels, has also increased. A typical example of biomass fuel is wood pellets derived from wood. Since wood pellets have the property of expanding when they absorb moisture, it is preferable to use them in a dry state. However, dry wood pellets can generate a large amount of powder when they are placed in the combustion chamber, so safety measures are required in case the powder ignites due to the heat inside the combustion chamber.
本開示はこうした状況に鑑みてなされたものであり、燃料供給部における燃料の過剰な燃焼を効果的に予防できる燃焼装置等を提供することを目的とする。 This disclosure has been made in light of these circumstances, and aims to provide a combustion device etc. that can effectively prevent excessive combustion of fuel in the fuel supply section.
上記課題を解決するために、本開示のある態様の燃焼装置は、燃焼室内に燃料を投入して燃焼させる燃焼装置であって、燃料が供給される燃料供給口および当該燃料を燃焼室内に投入する燃料投入口を備える燃料供給部と、燃料供給口と燃料投入口の間の状態量に応じて燃料供給口を開閉する開閉部と、を備える。 In order to solve the above problems, a combustion device according to one embodiment of the present disclosure is a combustion device that injects fuel into a combustion chamber and burns it, and is equipped with a fuel supply unit that includes a fuel supply port through which fuel is supplied and a fuel inlet that injects the fuel into the combustion chamber, and an opening/closing unit that opens and closes the fuel supply port depending on a state quantity between the fuel supply port and the fuel inlet.
本態様によれば、燃料供給部内における燃料の燃焼またはその兆候が状態量に基づいて効果的に検知されるため、開閉部によって燃料供給口を閉じることで当該燃焼の拡大を未然に防止できる。 In this embodiment, the combustion of fuel or signs of combustion within the fuel supply unit can be effectively detected based on the state quantity, and the spread of the combustion can be prevented by closing the fuel supply port with the opening/closing unit.
本開示の別の態様は、燃焼方法である。この方法は、燃焼室内に燃料を投入して燃焼させる燃焼方法であって、燃料が供給される燃料供給口と、当該燃料を燃焼室内に投入する燃料投入口の間の状態量に応じて燃料供給口を開閉することと、を実行する。 Another aspect of the present disclosure is a combustion method. This method is a combustion method for injecting fuel into a combustion chamber and combusting the fuel, and includes opening and closing the fuel supply port depending on a state quantity between a fuel supply port through which the fuel is supplied and a fuel supply port that injects the fuel into the combustion chamber.
本開示の更に別の態様は、記憶媒体である。この記憶媒体は、燃焼室内に燃料を投入して燃焼させる燃焼プログラムであって、燃料が供給される燃料供給口と、当該燃料を燃焼室内に投入する燃料投入口の間の状態量に応じて燃料供給口を開閉することと、をコンピュータに実行させる燃焼プログラムを記憶している。 Another aspect of the present disclosure is a storage medium. This storage medium stores a combustion program that causes a computer to execute the following: injecting fuel into a combustion chamber and burning the fuel; opening and closing the fuel supply port according to a state quantity between a fuel supply port through which fuel is supplied and a fuel supply port that injects the fuel into the combustion chamber.
なお、以上の構成要素の任意の組合せや、これらの表現を方法、装置、システム、記録媒体、コンピュータプログラム等に変換したものも、本開示に包含される。 In addition, any combination of the above components, or expressions of these converted into methods, devices, systems, recording media, computer programs, etc., are also encompassed by this disclosure.
本開示によれば、燃料供給部における燃料の過剰な燃焼を効果的に予防できる。 According to the present disclosure, excessive combustion of fuel in the fuel supply section can be effectively prevented.
以下では、図面を参照しながら、本開示を実施するための形態(以下では、実施形態とも表される)について詳細に記述する。記述および/または図面においては、同一または同等の構成要素、部材、処理等に同一の符号を付して重複する記述を省略する。図示される各部の縮尺や形状は、記述の簡易化のために便宜的に設定されており、特に言及がない限り限定的に解釈されるものではない。実施形態は例示であり、本開示の範囲を何ら限定するものではない。実施形態において提示される全ての特徴やそれらの組合せは、必ずしも本開示の本質的なものであるとは限らない。実施形態は、便宜的に、それを実現する機能毎および/または機能群毎の構成要素に分解されて提示される。但し、実施形態における一つの構成要素が、実際には別体としての複数の構成要素の組合せによって実現されてもよいし、実施形態における複数の構成要素が、実際には一体としての一つの構成要素によって実現されてもよい。 Below, with reference to the drawings, a detailed description of the form for carrying out the present disclosure (hereinafter, also referred to as an embodiment) will be given. In the description and/or drawings, the same or equivalent components, members, processes, etc. will be given the same reference numerals, and duplicate descriptions will be omitted. The scale and shape of each part shown in the figures are set for convenience in order to simplify the description, and unless otherwise specified, should not be interpreted as being limiting. The embodiment is an example, and does not limit the scope of the present disclosure in any way. All features and their combinations presented in the embodiment are not necessarily essential to the present disclosure. The embodiment is presented for convenience, broken down into components for each function and/or group of functions that realize it. However, one component in the embodiment may actually be realized by a combination of multiple components that are separate, and multiple components in the embodiment may actually be realized by one component that is integrated.
図1は、本実施形態に係る燃焼装置としてのCFB(Circulating Fluidized Bed:循環流動層)ボイラを模式的に示す。なお、CFBボイラの代わりにBFB(Bubbling Fluidized Bed:気泡型流動床)ボイラやロータリーキルン等の他の任意の燃焼装置が利用されてもよい。また、再熱ボイラや貫流ボイラ等の任意の他のタイプのボイラが、本開示に係る燃焼装置として利用されてもよい。 FIG. 1 shows a schematic diagram of a CFB (Circulating Fluidized Bed) boiler as a combustion device according to this embodiment. Note that any other combustion device, such as a BFB (Bubbling Fluidized Bed) boiler or a rotary kiln, may be used instead of a CFB boiler. Also, any other type of boiler, such as a reheat boiler or a once-through boiler, may be used as the combustion device according to this disclosure.
CFBボイラは、珪砂等の流動材が流動する火炉11内にバイオマス燃料、石炭等の化石燃料等の燃料を供給して燃焼させる燃焼部1と、燃焼部1で発生した熱によって水から蒸気を発生させる蒸気発生部2と、火炉11外に出た流動材を捕集して火炉11内に戻す循環部としての流動材循環部3と、蒸気発生部2に供給される水や蒸気発生部2で発生する蒸気を燃焼部1の高温の排気によって加熱する伝熱部4と、伝熱部4からの排気中の煤や粉塵を分離して捕集する排気処理装置5と、排気処理装置5によって清浄化された排気を大気に放出する煙突6を備える。
The CFB boiler is equipped with a combustion section 1 that supplies and burns fuels such as biomass fuels and fossil fuels such as coal into a
燃焼部1は燃焼室としての火炉11を備える。火炉11は鉛直方向に長尺の筒状であり、バイオマス燃料、石炭等の固形燃料や流動材の密度を高めて効率的な燃焼を可能とするため底部が先細り形状となっている。なお、火炉11の底部は先細り形状でなくてもよく、頂部から底部まで略一定の断面形状の筒状に火炉11が形成されてもよい。火炉11の底部において「A」で示される領域は、高密度の流動材によって形成される流動層(流動床や砂層とも呼ばれる)を示す。流動層Aでは、珪砂等の粉末状、粒子状、塊状の流動材が、火炉11の底部から供給される流動流体によって流動している。流動層Aに投入されたバイオマス燃料、石炭等の固形燃料は、流動層A内で撹拌されるように高温の流動材と繰り返し接触することで効率的に燃焼される。
The combustion section 1 is equipped with a
なお、燃焼に伴って生じる上昇気流によって流動材は火炉11内を上昇するため、流動層Aより上方の空間であるフリーボードBにも流動材は存在する。フリーボードBにおける流動材の密度は、流動層Aにおける流動材の密度よりも低く、火炉11の上方に行くほど低い。フリーボードBでは、流動層Aで完全燃焼されなかった燃料が、浮遊する流動材と接触しながら燃焼される。なお、流動材としては珪砂を例示したが、高温の火炉11内でも燃焼されずに固体状態を維持して流動しながら燃料に熱を伝える媒介として機能するものであればよく、例えば、その他の砂、石灰石等の石、灰でもよい。
In addition, since the fluidized material rises inside the
火炉11の底部には、空気等の流動流体を透過させる多孔質材料で構成された流体透過部としての多孔板(分散板とも呼ばれる)121が設けられる。多孔板121の直下の空間である風箱122は、送風機としての第1通風機71から第1流量制御バルブ71Aを介して供給される流動流体としての加圧空気等を、多孔板121を介して火炉11内に供給する流動流体供給部を構成する。風箱122によって火炉11の底部に供給された流動流体は、流動材を流動させて流動層Aを形成すると共に、流動層AまたはフリーボードBにおける燃料の燃焼に使われる。なお、図1では流体透過部として多孔板121を例示したが、流体透過部は流動層Aにおいて流動材を流動させられるものであればよく、例えば、火炉11内に流動流体を供給するスリットが形成された多数の板から形成されてもよい。
At the bottom of the
第1通風機71に加えて設けられる第2通風機72は、フリーボードBにおける燃料の燃焼を促進し、不完全燃焼によるダイオキシンや一酸化炭素等の有害物質の発生を抑制するために、加圧空気等を第2流量制御バルブ72Aを介してフリーボードB内に供給する。
The
火炉11の底部側には、当該底部に連通して流動層Aにおける流動材の一部を抜き出し可能な抜出管131と、抜出管131を開閉制御して流動材の流量すなわち抜出管131による流動材の抜き出し量を調節可能な開閉弁132が設けられてもよい。
The bottom side of the
火炉11の側壁である炉壁には、燃料を火炉11内に供給する燃料供給部14と、流動層Aを形成するための流動材を火炉11内に供給する流動材供給部15と、CFBボイラを起動する起動部16が設けられる。詳細は後述されるが、燃料供給部14は、燃料を貯留する燃料貯留部141と、燃料貯留部141の底部から排出された燃料を粒状に粉砕する粉砕部142と、粉砕部142で粉砕された燃料を火炉11内に投入するフィーダ143を備える。燃料貯留部141の底部形状は任意であり、例えば、平底状でもよいし漏斗状でもよい。以下では、燃料供給部14が、固形燃料を供給するものとして説明されるが、液体または気体のバイオマス燃料、油、アンモニア、水素等の流体燃料を、固形燃料に加えてまたは代えて供給するものでもよい。
The furnace wall, which is the side wall of the
燃料供給部14は、石炭等の化石燃料、バイオマス燃料、スラッジ、廃材等の任意の燃料を火炉11内に供給する。特に、バイオマス燃料は、正味の二酸化炭素排出量が少ないまたは零のカーボンニュートラルな燃料である(但し、炭素を含むため、燃焼時に二酸化炭素は発生する)。火炉11での二酸化炭素の発生量を低減するために、燃料供給部14は、炭素を含有しない炭素非含有燃料を、バイオマス燃料等の炭素含有燃料に加えて火炉11内に供給してもよい。
The
燃料供給部14における粉砕部142は、火炉11内に投入される前の固形燃料を粒状に粉砕する。CFBボイラまたは燃料貯留部141までの運搬に適した固形燃料の大きさと、火炉11内での燃焼に適した固形燃料の大きさは異なる場合があるため、粉砕部142が後者に適した粒径の粒子に固形燃料を粉砕する。なお、固形燃料毎に適した粒径が異なる場合は、固形燃料毎に粉砕部142を設けてもよいし、一つの粉砕部142で各固形燃料を順番に粉砕する際の粒径を固形燃料毎に変化させてもよい。燃料貯留部141に貯留された粒径の固形燃料をそのまま火炉11内に投入して問題ない場合は、粉砕部142が設けられなくてもよい。
The crushing
ここで、「粒子」「粒状」「粒径」等の用語は、特定の大きさや寸法を指定するものではなく、火炉11内に供給された固形燃料が所期の燃焼を実現できる限り、その大きさや寸法は任意である。例えば、比較的大きな粒子に用いられる「塊」「塊状」「塊径」等の用語や、比較的小さな粒子に用いられる「粉」「粉状」「粉径」等の用語は、本実施形態における「粒子」「粒状」「粒径」等に包含される。粉砕部142によって粉砕された当該粒状の固形燃料は、フィーダ143を通じて必要量が火炉11内に投入される。火炉11内への固形燃料の投入量は、燃料貯留部141と後述されるロータリーバルブ144の間に設けられる不図示のコンベアまたはロータリーフィーダの回転数等に応じて制御されてもよいし、スクリューコンベア等によって構成されるフィーダ143の回転数等に応じて制御されてもよい。
Here, the terms "particle," "granular," "particle size," and the like do not specify a specific size or dimension, and the size or dimension of the solid fuel supplied into the
流動層Aを形成するための流動材を供給する流動材供給部15は、流動材を貯留する漏斗状の流動材ホッパ151と、流動材ホッパ151の底部から排出される流動材を火炉11内に投入する流動材フィーダ152を備える。流動材フィーダ152の回転数を制御することで、必要量の流動材が火炉11内に投入される。
The fluid
CFBボイラを起動する起動部16は、起動燃料貯留部161と、起動燃料制御バルブ162と、起動バーナ163を備える。起動燃料貯留部161は、例えば、重油を貯留する。起動燃料制御バルブ162は、起動燃料貯留部161から起動バーナ163への重油の供給量を制御する。具体的には、起動燃料制御バルブ162は、CFBボイラの起動時に開状態となり、起動燃料貯留部161に貯留された重油を起動バーナ163に供給する。起動バーナ163は、起動燃料制御バルブ162から供給された重油の燃焼による炎によって、流動層Aにおける流動材を加熱する。起動バーナ163は下方に傾斜して設けられるため、流動材によって形成される流動層Aの表面が直接加熱され、流動層Aおよび火炉11内が効率的に昇温する。このような起動バーナ163は、砂状の流動層Aを上方から加熱するため砂上バーナとも呼ばれる。
The
流動層Aおよび火炉11内が十分に昇温したCFBボイラの起動後、具体的には、流動層Aにおいて燃料供給部14から供給される燃料の燃焼が可能となった後、起動燃料制御バルブ162は閉状態に切り替わって起動バーナ163への重油の供給を停止する。以降の通常運転状態では、燃料供給部14から供給される燃料が、高温の火炉11内で燃焼される。
After the CFB boiler is started up and the fluidized bed A and the
以上、CFBボイラの燃焼部1について詳細に説明した。続いて、CFBボイラの燃焼部1以外の構成について説明する。蒸気発生部2は、蒸気を発生させる水を貯留するドラム21と、ドラム21に水を供給する給水管22と、ドラム21内の水を高温の火炉11内に導いて加熱する水管23と、水管23で加熱された水から発生した蒸気をCFBボイラの出力としてドラム21から排出する蒸気管24を備える。蒸気管24から出力された蒸気によって発電機25の蒸気タービンが回転することで発電する。給水管22は、燃焼部1からの高温の排気が通る伝熱部4内を蛇行することで給水を予熱する節炭器を構成し、蒸気管24は、燃焼部1からの高温の排気が通る伝熱部4内を蛇行することで蒸気を過熱する過熱器を構成する。同様に、第1通風機71および第2通風機72が火炉11内に供給する加圧空気等も、伝熱部4内の高温の排気によって予熱される。
The combustion section 1 of the CFB boiler has been described in detail above. Next, the configuration of the CFB boiler other than the combustion section 1 will be described. The steam generation section 2 includes a
流動材循環部3は、火炉11の上部から排出された排気から粒状の流動材を分離して捕集するサイクロン31と、サイクロン31で捕集された流動材を火炉11内に戻す循環シール32(ウォールシールやシールポットとも呼ばれる)を備える。サイクロン31は、上部が略円筒状および下部が略円錐状に形成されたサイクロン式粉体分離器であり、内壁に沿って螺旋状に降下する気流を発生させる。火炉11からの排気に含まれる粒状の流動材は、気流に沿って螺旋状に降下する際にサイクロン31の内壁に接触して落下することで捕集される。
The fluidized
サイクロン31の下方に設けられる循環シール32は流動材(不図示)で充填されており、火炉11からサイクロン31への未燃ガス等の逆流を防止する。循環シール32に充填された粒状の流動材は、サイクロン31が新たに捕集する流動材の重みによって押し出される形で、徐々に火炉11内に戻される。なお、循環シール32を通る流動材には、火炉11で燃焼されたバイオマス燃料等の燃焼灰が混入しうる。
The
図2は、本実施形態に係る燃料供給部14の詳細を模式的に示す。前述のように、燃料供給部14は、燃料貯留部141と、燃料を火炉11内に投入するフィーダ143を備える。本図の例では、図1における粉砕部142が省略されている。燃料供給部14は、燃料貯留部141に貯留された燃料が供給される燃料供給口14Iおよび当該燃料を火炉11内に投入する燃料投入口14Oを備える。燃料貯留部141に貯留された燃料は、ロータリーバルブ144を介して燃料供給口14Iに対して供給される。不図示のコンベアまたはロータリーバルブ144におけるロータの回転速度等の制御を通じて、燃料供給口14Iへの燃料の供給量または供給速度が適切に調整される。
FIG. 2 shows a schematic diagram of the details of the
燃料供給口14Iには、それを開閉可能な開閉部としての自動ゲート弁7Aおよび手動ゲート弁7Mが設けられる。後述されるように、自動ゲート弁7Aは自動で燃料供給口14Iを開閉可能であり、手動ゲート弁7Mは手動(マニュアル)で燃料供給口14Iを開閉可能である。後述される例外的な場合を除いて、燃料投入口14Oを通じて火炉11内に燃料が投入されている間は、原則として、自動ゲート弁7Aおよび手動ゲート弁7Mが開いており、開状態の燃料供給口14Iを通じて必要量の燃料が連続的または間欠的に供給される。
The
フィーダ143は、燃料供給口14Iから供給されるバイオマス燃料等の固形燃料を、燃料投入口14Oまで搬送する固形燃料搬送部を構成する。このフィーダ143は、例えば、スクリューコンベアによって構成される。燃料供給口14Iから供給されてスクリューコンベア等によって機械的に搬送される固形燃料が、自重によっても自然に燃料投入口14Oまで導かれるように、フィーダ143は燃料投入口14Oに向かって下方に傾斜しているのが好ましい。なお、スクリューコンベア等の回転数は一定でもよいし、火炉11内への固形燃料の投入量を制御可能なように可変とされてもよい。
The
本実施形態に係る燃料供給部14は、前述のように、様々な燃料を火炉11内に供給するために利用可能であるが、カーボンニュートラルな燃料として注目を集めているバイオマス燃料に特に好適である。例えば、本実施形態に係る燃料供給部14は、固形のバイオマス燃料として代表的な木質ペレットを火炉11内に供給するために利用されてもよい。
As described above, the
木質ペレットは、水分を含むと膨張する性質を有することから、乾燥状態で燃料供給口14Iから供給されるのが好ましい。このような乾燥状態の木質ペレットは、燃料供給口14Iからフィーダ143に落下する際、スクリューコンベア等のフィーダ143によって機械的に搬送される際、燃料投入口14Oから火炉11内に投入される際等に、木材由来の可燃性または易燃性の粉末(以下では、可燃粉末とも表される)を大量に発生させうる。このような可燃粉末は、火炉11内の熱によって容易に引火するため、火炉11内での燃焼促進には有効であるが、引火した可燃粉末が燃料供給部14内に逆流することは好ましくない。
Wood pellets have the property of expanding when they absorb moisture, so they are preferably supplied from the
このような可燃粉末の逆流を防止するために、本実施形態では、燃料供給部14内において燃料投入口14Oに向かって流体を流す流体流通部9が設けられる。流体は、例えば、火炉11内での燃料の所期の燃焼を阻害しない任意の気体でよいが、本実施形態では空気である。流体流通部9は、空気等の流体が供給される流体供給管91と、当該流体供給管91から分岐して燃料供給部14における燃料供給口14Iの後段に繋がる第1分岐管92と、当該流体供給管91から分岐して燃料供給部14における燃料供給口14Iの前段(例えば、ロータリーバルブ144)に繋がる第2分岐管93を備える。
In order to prevent such backflow of combustible powder, in this embodiment, a
第1分岐管92は、例えば、燃料供給口14Iの直後およびフィーダ143の直前において、図2における右方に空気を流す。第2分岐管93は、ロータリーバルブ144を通じて、燃料供給口14Iにおける燃料の供給方向(図2における下方)に空気を流す。第1分岐管92および第2分岐管93からの空気は、燃料供給口14Iに設けられる自動ゲート弁7Aおよび手動ゲート弁7Mの直後において合流する。具体的には、第2分岐管93からの下方の空気流に、第1分岐管92からの右方の空気流が合流し、フィーダ143および燃料投入口14Oに向かう空気流が形成される。
2 immediately after the
以上のような流体流通部9によって、燃料投入口14Oから火炉11内に空気が定常的に流入する。このため、燃料投入口14Oから火炉11内に投入される木質ペレット由来の可燃粉末の、フィーダ143内への逆流が効果的に防止される。
The above-described
本実施形態では、燃料供給口14Iと燃料投入口14Oの間における燃料供給部14内の状態を表す状態量を取得する少なくとも一つの状態量取得部が設けられる。図2の例では、三種類の状態量取得部が模式的に示されている。
In this embodiment, at least one state quantity acquisition unit is provided that acquires a state quantity that represents the state inside the
第1の状態量取得部は、燃料供給部14内の温度を測定する温度センサ81である。温度センサ81は、例えば、フィーダ143内の温度を測定するものでもよいし、鉄等の熱伝導率が高い材料で構成されるフィーダ143の外表面の温度を測定するものでもよい。
The first state quantity acquisition unit is a
第2の状態量取得部は、流体流通部9が燃料供給部14内に流す空気等の流体の圧力を測定する圧力センサ82である。圧力センサ82は、例えば、流体流通部9におけるいずれかの配管91~93(好ましくは、図示されるように第1分岐管92)を通る空気の圧力を測定するものでもよいし、燃料供給部14内の空気の圧力を測定するものでもよい。
The second state quantity acquisition unit is a
第3の状態量取得部は、流体流通部9が燃料供給部14内に流す空気等の流体の流量を測定する流量センサ83である。流量センサ83は、例えば、流体流通部9におけるいずれかの配管91~93(好ましくは、図示されるように流体供給管91)を通る空気の流量を測定するものでもよいし、燃料供給部14内の空気の流量を測定するものでもよい。
The third state quantity acquisition unit is a
開閉部としての自動ゲート弁7Aは、以上で例示されたような様々な状態量取得部によって取得された少なくとも一つの状態量に応じて、燃料供給口14Iを開閉する。具体的には、自動ゲート弁7Aは、各状態量取得部によって取得された各状態量が所定の許容範囲内である場合は燃料供給口14Iを開け、当該各状態量が許容範囲外である場合は燃料供給口14Iを閉じる。
The
状態量として温度センサ81によって測定された燃料供給部14内の温度が使用される場合、自動ゲート弁7Aは、当該温度が所定の上限温度以下である場合は燃料供給口14Iを開け、当該温度が当該上限温度を上回っている場合は燃料供給口14Iを閉じる。燃料供給部14内の温度が上限温度を上回っている場合、火炉11内の熱によって引火した木質ペレット由来の可燃粉末がフィーダ143内に逆流しているために、当該温度が急増した可能性がある。そこで、燃料供給部14または燃料貯留部141内の木質ペレットへの更なる延焼を未然に防止するために、自動ゲート弁7Aが閉じられて燃料供給口14Iを通じた燃料の供給が強制的に遮断される。
When the temperature inside the
状態量として圧力センサ82によって測定された空気の圧力が使用される場合、自動ゲート弁7Aは、当該圧力が所定の上限圧力以下である場合は燃料供給口14Iを開け、当該圧力が当該上限圧力を上回っている場合は燃料供給口14Iを閉じる。流体流通部9が燃料供給部14内に流す空気の圧力が上限圧力を上回っている場合、火炉11内の熱によって引火した木質ペレット由来の可燃粉末がフィーダ143内に逆流しているために、当該圧力が急増した可能性がある。そこで、燃料供給部14または燃料貯留部141内の木質ペレットへの更なる延焼を未然に防止するために、自動ゲート弁7Aが閉じられて燃料供給口14Iを通じた燃料の供給が強制的に遮断される。
When the air pressure measured by the
状態量として流量センサ83によって測定された空気の流量が使用される場合、自動ゲート弁7Aは、当該流量が所定の下限流量以上である場合は燃料供給口14Iを開け、当該流量が当該下限流量を下回った場合は燃料供給口14Iを閉じる。流体流通部9が燃料供給部14内に流す空気の流量が下限流量を下回る場合、火炉11内の熱によって引火した木質ペレット由来の可燃粉末がフィーダ143内に逆流しているために、燃料供給部14内の空気の圧力が急上昇(または、当該空気が急膨張)して流体流通部9からの追加的な空気の流入が阻害された結果、当該流量が急減した可能性がある。そこで、燃料供給部14または燃料貯留部141内の木質ペレットへの更なる延焼を未然に防止するために、自動ゲート弁7Aが閉じられて燃料供給口14Iを通じた燃料の供給が強制的に遮断される。なお、下限流量は、燃料供給部14が正常に稼働している場合の流量センサ83による測定流量からの最大減少量として定められてもよい。
When the air flow rate measured by the
図3は、火炉11内の熱によって木質ペレット由来の可燃粉末がフィーダ143内で引火した場合の、各状態量の想定される経時変化を模式的に示す。本図における横軸は時間を表し、縦軸は各状態量を表す(従って、縦軸上の絶対値は特段の意味を持たない)。
Figure 3 shows a schematic diagram of the expected change over time in each state quantity when combustible powder derived from wood pellets ignites in the
本図に示されるように、引火した可燃粉末の逆流の影響は、圧力センサ82によって測定される空気の圧力の急増および/または流量センサ83によって測定される空気の流量の急減の形で、最初に顕在化すると考えられる。このため、圧力センサ82および/または流量センサ83を利用することで、引火した可燃粉末の逆流の恐れを早期に検知して迅速に自動ゲート弁7Aを閉じることができる。
As shown in this diagram, the effect of backflow of ignited combustible powder is thought to first become apparent in the form of a sudden increase in air pressure measured by
一方、温度センサ81によって測定される燃料供給部14内の温度の増加は、空気の圧力および/または流量の変化より緩く、時間的にも遅れて現れると考えられる。しかし、空気の圧力および/または流量は変動が大きく不安定になる場合も考えられることから、これらより安定した指標である燃料供給部14内の温度を利用する意義がある。
On the other hand, it is believed that the increase in temperature inside the
図2に示されるように、本実施形態に係る燃料供給部14では、前述の自動ゲート弁7Aによる燃料供給口14Iの自動開閉に加えてまたは代えて、不燃性流体供給部84が不燃性流体を燃料供給部14内に供給してもよい。具体的には、不燃性流体供給部84は、各状態量取得部81~83によって取得された各状態量が前述のような許容範囲外である場合に、水蒸気、窒素、燃焼部1の排気等の不燃性流体を燃料供給部14内に供給する。火炉11内の熱によって引火した木質ペレット由来の可燃粉末がフィーダ143内に逆流していた場合であっても、これらの不燃性流体によって迅速な消化または鎮火が行われるため、燃料供給部14または燃料貯留部141内の木質ペレットへの更なる延焼が未然に防止される。
2, in the
以上、本開示を実施形態に基づいて説明した。例示としての実施形態における各構成要素や各処理の組合せには様々な変形例が可能であり、そのような変形例が本開示の範囲に含まれることは当業者にとって自明である。 The present disclosure has been described above based on the embodiments. Various modifications are possible to the combinations of the components and processes in the exemplary embodiments, and it will be obvious to those skilled in the art that such modifications are included within the scope of the present disclosure.
なお、実施形態で説明した各装置や各方法の構成、作用、機能は、ハードウェア資源またはソフトウェア資源によって、あるいは、ハードウェア資源とソフトウェア資源の協働によって実現できる。ハードウェア資源としては、例えば、プロセッサ、ROM、RAM、各種の集積回路を利用できる。ソフトウェア資源としては、例えば、オペレーティングシステム、アプリケーション等のプログラムを利用できる。 The configuration, action, and function of each device and method described in the embodiments can be realized by hardware resources or software resources, or by the cooperation of hardware and software resources. For example, a processor, ROM, RAM, and various integrated circuits can be used as hardware resources. For example, an operating system, an application, and other programs can be used as software resources.
本開示は燃焼装置等に関する。 This disclosure relates to combustion devices, etc.
1 燃焼部、7A 自動ゲート弁、9 流体流通部、11 火炉、14 燃料供給部、14I 燃料供給口、14O 燃料投入口、81 温度センサ、82 圧力センサ、83 流量センサ、84 不燃性流体供給部、141 燃料貯留部、143 フィーダ、144 ロータリーバルブ。 1 Combustion section, 7A Automatic gate valve, 9 Fluid flow section, 11 Furnace, 14 Fuel supply section, 14I Fuel supply port, 14O Fuel inlet, 81 Temperature sensor, 82 Pressure sensor, 83 Flow sensor, 84 Non-flammable fluid supply section, 141 Fuel storage section, 143 Feeder, 144 Rotary valve.
Claims (12)
前記燃料が供給される燃料供給口および当該燃料を前記燃焼室内に投入する燃料投入口を備える燃料供給部と、
前記燃料供給口と前記燃料投入口の間の状態量に応じて前記燃料供給口を開閉する開閉部と、
を備える燃焼装置。 A combustion device in which fuel is injected into a combustion chamber and burned,
a fuel supply unit including a fuel supply port through which the fuel is supplied and a fuel inlet through which the fuel is introduced into the combustion chamber;
an opening/closing unit that opens and closes the fuel supply port in response to a state quantity between the fuel supply port and the fuel input port;
A combustion device comprising:
前記状態量は、前記流体の圧力および流量の少なくともいずれかである、
請求項1に記載の燃焼装置。 a fluid flow section for flowing a fluid toward the fuel inlet in the fuel supply section,
The state quantity is at least one of the pressure and the flow rate of the fluid.
The combustion device of claim 1 .
前記燃料が供給される燃料供給口と、当該燃料を前記燃焼室内に投入する燃料投入口の間の状態量に応じて前記燃料供給口を開閉することと、
を実行する燃焼方法。 A combustion method for introducing fuel into a combustion chamber and burning the fuel,
opening and closing the fuel supply port in response to a state quantity between a fuel supply port through which the fuel is supplied and a fuel inlet port through which the fuel is introduced into the combustion chamber;
A combustion method for performing the above.
前記燃料が供給される燃料供給口と、当該燃料を前記燃焼室内に投入する燃料投入口の間の状態量に応じて前記燃料供給口を開閉することと、
をコンピュータに実行させる燃焼プログラムを記憶している記憶媒体。 A combustion program for injecting fuel into a combustion chamber and burning the fuel,
opening and closing the fuel supply port in response to a state quantity between a fuel supply port through which the fuel is supplied and a fuel inlet port through which the fuel is introduced into the combustion chamber;
A storage medium storing a combustion program for causing a computer to execute the above.
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