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WO2025109722A1 - Waveguide structure and planar optical wave circuit - Google Patents

Waveguide structure and planar optical wave circuit Download PDF

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Publication number
WO2025109722A1
WO2025109722A1 PCT/JP2023/042008 JP2023042008W WO2025109722A1 WO 2025109722 A1 WO2025109722 A1 WO 2025109722A1 JP 2023042008 W JP2023042008 W JP 2023042008W WO 2025109722 A1 WO2025109722 A1 WO 2025109722A1
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WIPO (PCT)
Prior art keywords
core
refractive index
waveguide structure
waveguide
cladding layer
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PCT/JP2023/042008
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French (fr)
Japanese (ja)
Inventor
裕士 藤原
里美 片寄
隼志 阪本
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NTT Inc
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Nippon Telegraph and Telephone Corp
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Priority to PCT/JP2023/042008 priority Critical patent/WO2025109722A1/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B6/122Basic optical elements, e.g. light-guiding paths

Definitions

  • This disclosure relates to waveguide structures and planar lightwave circuits.
  • Non-Patent Document 1 PLC is an abbreviation for planar lightwave circuit.
  • silica-based PLCs generally use silicon dioxide (SiO 2 ) with germania (GeO 2 ) added to the core that constitutes the waveguide, in other words, Ge-doped SiO 2. It is known that the effective refractive index of a waveguide with this configuration changes when visible light is input (for example, Non-Patent Document 2).
  • Watanabe “Zr-doped Silica-based Planar Lightwave Circuits with High Resistance against Blue Light,” Proc. IDW ’21, pp. 242-244 (2021) Y. Fujiwara, J. Sakamoto, S. Katayose, T. Hashimoto and K. Watanabe, ”Silica-based planar lightwave circuits wi th high resistance against blue light for visible-light application,” 2022 Jpn. J. Appl. Phys. 61 SK1021 (2022) J. Sakamoto, T. Goh, S. Katayose, K. Watanabe, M. Itoh and T.
  • one non-limiting objective of the present disclosure is to suppress fluctuations in the optical circuit characteristics.
  • the waveguide structure comprises a first clad layer, a rib-shaped first core provided on the first clad layer, a second core provided on the first clad layer so as to cover at least the first core, and a second clad layer provided so as to cover the second core.
  • a planar lightwave circuit includes a plurality of waveguides each of which guides at least one of a plurality of light beams having different wavelengths, and a coupling section in which optical power is at least partially transferred between any two of the plurality of waveguides, and any one or more of the plurality of waveguides and the coupling section have the above-mentioned waveguide structure.
  • FIG. 2 is a schematic top view of an optical multiplexing circuit, which is an example of a planar lightwave circuit according to an embodiment.
  • 2 is a cross-sectional view showing a schematic cross section of the optical multiplexing circuit shown in FIG. 1 along line AA'.
  • 2 is a cross-sectional view showing a schematic cross section of the optical multiplexing circuit shown in FIG. 1 along the line BB'.
  • FIG. 4 is a diagram illustrating an example of a transmission spectrum of a first multiplexing section in an embodiment.
  • FIG. 13 is a schematic cross-sectional view of a waveguide structure in a multiplexing portion as a comparative sample having no second core.
  • FIG. 13 is a diagram illustrating an example in which a plurality of optical multiplexing circuits are arranged on a wafer.
  • FIG. 1A is a diagram showing an example of the in-plane distribution of ⁇ 1 transmittance and ⁇ 2 transmittance in a waveguide structure of one embodiment
  • FIG. 1B is a diagram showing an example of the in-plane distribution of ⁇ 1 transmittance and ⁇ 2 transmittance in a waveguide structure of a comparative sample.
  • FIG. 13 is a diagram showing an example of a transmission spectrum for a directional coupler of a comparative sample.
  • FIG. 13 is a diagram showing an example of the normalized distance dependency of optical power propagating through a cross port of a directional coupler.
  • FIG. 1A is a diagram showing an example of the in-plane distribution of ⁇ 1 transmittance and ⁇ 2 transmittance in a waveguide structure of one embodiment
  • FIG. 1B is a diagram showing an example of the in-plane distribution of
  • FIG. 13 is a diagram illustrating an example of the normalized distance dependency of the optical power propagating through a through port of a directional coupler.
  • 13A and 13B are diagrams showing examples of calculation results of mode field distribution for a waveguide cross-sectional structure having a second core and a waveguide cross-sectional structure not having a second core, respectively.
  • FIG. 13 is a diagram illustrating an example of the relationship between the difference in core width and the ⁇ 1 transmittance of a cross port of a directional coupler.
  • 11 is a diagram illustrating an example of the relationship between the ⁇ 1 transmittance of a cross port of a directional coupler and the relative refractive index difference of a second core.
  • FIG. 1A is a schematic diagram showing the waveguide structure and relative refractive index difference of the present embodiment having a second core
  • FIG. 1B is a schematic diagram showing the waveguide structure and relative refractive index difference of a comparative sample having no second core
  • FIG. 1C is a schematic diagram showing the waveguide structure and relative refractive index difference with a reduced relative refractive index difference.
  • 15 is a diagram showing an example of the relationship between the transmittance per bending angle of 90° and the bending radius of the bending waveguide in the waveguide structure shown in FIG. 14.
  • 13A and 13B are diagrams showing an example of a transmission spectrum before and after blue light is input.
  • PLCs can achieve various functions by creating optical waveguides on a planar substrate using patterning and etching processes such as photolithography, and combining multiple optical circuits (e.g., directional couplers, multimode interferometers, Mach-Zehnder interferometers, etc.).
  • patterning and etching processes such as photolithography
  • multiple optical circuits e.g., directional couplers, multimode interferometers, Mach-Zehnder interferometers, etc.
  • the effective refractive index may change due to the input of visible light. This change in effective refractive index may vary depending on the wavelength, light intensity, or irradiation amount of the input visible light.
  • the effective refractive index of a silica-based PLC may change over time as visible light is input, which may result in deterioration of optical circuit characteristics over time.
  • Non-Patent Documents 3 and 4 the use of SiO2 without any additives (non-doped SiO2 ) or SiO2 doped with zirconia ( ZrO2 ) (Zr-doped SiO2 ) for the waveguide (core) has been considered.
  • the change in the effective refractive index of the waveguide due to the input of visible light can be suppressed (for example, Non-Patent Documents 3 and 4).
  • silica-based materials have a smaller change in effective refractive index when visible light is input than Ge-doped SiO 2 , so they are suitable as materials for the waveguide (core) that constitutes a silica-based PLC for optical devices that handle visible light.
  • the optical circuit characteristics may vary.
  • the characteristics of the optical circuit e.g., directional coupler or multimode interferometer
  • the characteristics of the optical circuit may vary due to variations in core width or fluctuations in the refractive index of the core caused by variations in PLC fabrication, which may result in a deterioration in yield.
  • Fig. 1 is a schematic top view of an exemplary optical multiplexing circuit 1 according to an embodiment.
  • the optical multiplexing circuit 1 includes, for example, a first to a third three input ends 10a, 20a, and 30a, a first to a third three input waveguides 10, 20, and 30, a first and a second two multiplexing sections 50 and 70, one output waveguide 90, and one output end 90a on a substrate 101.
  • the input waveguides 10, 20, and 30 may each be a single waveguide that includes straight and curved portions. Therefore, in FIG. 1, the "input waveguide 20" and the “output waveguide 90" may be understood as convenient names for the "input portion” and “output portion” of a single continuous waveguide, respectively.
  • the Z axis represents the light guide direction, which corresponds to the length of the optical receiver 100 when viewed from above
  • the X axis represents the direction corresponding to the width of the optical multiplexing circuit 1 when viewed from above
  • the Y axis represents the direction corresponding to the thickness (or height) of the optical multiplexing circuit 1 when viewed from the side or in a cross-sectional view.
  • the directions represented by the X axis, Y axis, and Z axis are the same in the drawings used in the following explanation.
  • the first to third input ends 10a, 20a, and 30a are illustratively disposed on any end face of the optical multiplexing circuit 1 (for example, the left end face in the Z-axis direction in FIG. 1 ), and are respectively coupled to the first to third input waveguides 10, 20, and 30.
  • visible light of a first wavelength ⁇ 1 is input from the first input end 10a, coupled to the first input waveguide 10, and propagates therethrough.
  • visible light of a second wavelength ⁇ 2 different from wavelength ⁇ 1 is input from the second input end 20a, coupled to and propagating through the second input waveguide 20.
  • Visible light of a third wavelength ⁇ 3 different from wavelengths ⁇ 1 and ⁇ 2 is input from the third input end 30a, coupled to and propagating through the third input waveguide 30.
  • the first multiplexing section 50 is coupled to, for example, the first input waveguide 10, the second input waveguide 20, and the second multiplexing section 70.
  • the first multiplexing section 50 multiplexes, for example, visible light of wavelengths ⁇ 1 and ⁇ 2 input from the first input waveguide 10 and the second input waveguide 20, respectively, and outputs the multiplexed light to the second multiplexing section 70.
  • the path of light propagating through each of the two waveguides 10 and 20 that form the coupling section is sometimes referred to as a "through port,” and the path of light along which optical power is transferred from one of the waveguides 10 and 20 to the other and propagates is sometimes referred to as a "cross port.”
  • the second multiplexing section 70 is coupled to the first multiplexing section 50, the third input waveguide 30, and the output waveguide 90.
  • the second multiplexing section 70 multiplexes the visible light of wavelengths ⁇ 1 and ⁇ 2 that have been multiplexed in the first multiplexing section 50 and input through the waveguide 20 with the visible light of wavelength ⁇ 3 that has been input through the third input waveguide 30, and outputs the multiplexed light to the output waveguide 90.
  • the second multiplexing section 70 may be a multiplexer (hereinafter, may be referred to as a "mode coupler") that has a multimode waveguide (MW) 72 and involves mode conversion by the MW 72 (for example, Non-Patent Document 5).
  • mode coupler multimode waveguide
  • MW 72 multimode waveguide
  • the output waveguide 90 is coupled to the second output port of the second multiplexing section 70 and to an output end 90a, and outputs the visible light of wavelengths ⁇ 1, ⁇ 2 and ⁇ 3 that has been multiplexed and input in the second multiplexing section 70 to the output end 90a.
  • the optical circuit 1 illustrated in FIG. 1 functions as an optical multiplexing circuit 1 that multiplexes light of multiple different wavelengths ⁇ 1, ⁇ 2, and ⁇ 3.
  • the light having wavelengths ⁇ 1, ⁇ 2, and ⁇ 3 is input to the first, second, and third input waveguides 10, 20, and 30, respectively, but is not limited to this.
  • the combination of the wavelength of the input light and the input waveguide may be changed as appropriate.
  • the first multiplexing section 50 is a directional coupler
  • the second multiplexing section 70 is a mode coupler with mode conversion as shown in Non-Patent Document 5.
  • the present disclosure is not limited to this, and for example, one or both of the multiplexing sections 50 and 70 may be replaced with a directional coupler, a multimode interferometer, a mode coupler, a Y-branch circuit, or a Mach-Zehnder interferometer.
  • the configuration described in this embodiment can be effective in any multiplexing method.
  • the wavelengths ⁇ 1, ⁇ 2, and ⁇ 3 may be wavelengths belonging to different wavelength ranges constituting the three primary colors of light, namely, blue (e.g., 400 to 495 nm), green (e.g., 495 to 570 nm), and red (e.g., 620 to 750 nm).
  • the optical multiplexing circuit 1 of this embodiment may be referred to as an RGB coupler 1.
  • the present disclosure may be effective regardless of the input wavelength.
  • this embodiment illustrates an example of multiplexing light of three wavelengths, ⁇ 1, ⁇ 2, and ⁇ 3, but the number of wavelengths multiplexed in the optical multiplexing circuit 1 (multiplexing section 50 or 70) may be two or more.
  • the optical multiplexing circuit 1 when light of multiple wavelengths (e.g., ⁇ 1, ⁇ 3 and ⁇ 3) is input from the output terminal 90a of the optical multiplexing circuit 1 of this embodiment, the optical multiplexing circuit 1 also functions as an optical demultiplexing circuit that outputs light of multiple wavelengths from different input terminals 10a, 20a and 30a.
  • multiple wavelengths e.g., ⁇ 1, ⁇ 3 and ⁇ 3
  • optical multiplexing circuit 1 may also be called an optical multiplexing/splitting circuit 1.
  • Fig. 2 is a cross-sectional view showing a schematic diagram of a waveguide structure constituting an exemplary optical multiplexing circuit 1 according to an embodiment, illustrating the cross-sectional view taken along line A-A' shown in Fig. 1.
  • the waveguide structure shown in Fig. 2 may be applied to any one or more of the waveguides 10, 20 (90) and 30.
  • the waveguide structure illustrated in FIG. 2 includes a substrate 101, a lower cladding layer 102A provided on the substrate 101, and a first core 103A provided on the lower cladding layer 102A.
  • the waveguide structure further includes a second core 103B provided (e.g., deposited) on the lower cladding layer 102A so as to cover at least the first core 103A, and an upper cladding layer 102B provided so as to cover the second core 103B.
  • the shape of the second core 103B (e.g., the shape in a cross-sectional view) is not limited to the shape illustrated in FIG. 2, and may be any shape that covers the first core 103A.
  • the second core 103B may be formed as a layer whose thickness in the Y-axis direction is constant along the X-axis direction and that contains the first core 103A.
  • the entire upper surface of the lower cladding layer 102A is covered by the second core 103B, but the upper surface of the lower cladding layer 102A may be partially exposed.
  • the width of the second core 103B in the X-axis direction may be smaller than the width of the lower cladding layer 102A.
  • the lower cladding layer 102A is an example of a first cladding layer
  • the upper cladding layer 102B is an example of a second cladding layer.
  • the lower cladding layer 102A may be omitted. For example, this is the case when the substrate 101 made of a quartz-based material doubles as the lower cladding layer 102A.
  • the first core 103A forms a convex portion (which may also be called a "rib") along the Y-axis direction relative to the lower cladding layer 102A in a cross-sectional view, and may be referred to as a "rib-type core 103A" for convenience.
  • the second core 103B illustratively has a rib 1031 along the Y-axis direction in a cross-sectional view, and the first core 103A is contained within this rib 1031.
  • the second core 103B may be conveniently referred to as a "cap layer 103B" for the first core 103A.
  • the waveguide structure having the first core 103A and the second core 103B may be conveniently referred to as a "dual core waveguide.”
  • three or more cores may be provided between the lower cladding layer 102A and the upper cladding layer 102B.
  • a third core covering the second core 103B may be provided on the second core 103B.
  • the lower cladding layer 102A and the upper cladding layer 102B have the same or similar refractive index.
  • the first core 103A has a refractive index that is, for example, about 1.0% higher than the lower cladding layer 102A and the upper cladding layer 102B in terms of relative refractive index difference.
  • the second core 103B has a refractive index that is, for example, about 0.3% higher than the lower cladding layer 102A and the upper cladding layer 102B, calculated as a relative refractive index difference.
  • refractive index that is, for example, about 0.3% higher than the lower cladding layer 102A and the upper cladding layer 102B, calculated as a relative refractive index difference.
  • n core represents the refractive index of the first core 103A or the second core 103B
  • n clad represents the refractive index of the clad layer 102.
  • the present disclosure is not limited to the refractive indexes of the first core 103A and the second core 103B being about 1.0% and 0.3% higher, respectively, in terms of relative refractive index difference, than the cladding layer 102.
  • the refractive index of the second core 103B may be lower than the refractive index of the first core 103A and higher than the refractive index of the cladding layer 102.
  • the refractive index of the core provided higher than the first core 103A may be set lower.
  • the lower cladding layer 102A is undoped SiO 2 and the upper cladding layer 102B is SiO 2 doped with boron and phosphorus (also called “borophosphosilicate glass” (BPSG)).
  • BPSG borophosphosilicate glass
  • the first core 103A and the second core 103B are, by way of a non-limiting example, Zr-doped SiO 2.
  • the first core 103A and the second core 103B can have different refractive indices, for example, by changing the concentration of a dopant.
  • the present disclosure is not limited to the additives described above.
  • the additives in one or both of the first core 103A and the second core 103B may be one or more of hafnium (Hf), titanium (Ti), germanium (Ge), aluminum (Al), phosphorus (P), boron (B), carbon (C), and fluorine (F).
  • the refractive index of the second core 103B may be increased by increasing the Si component in the composition of SiO 2.
  • the refractive index of the second core 103B may be increased by applying SiO 2 to which hydrogen has been added and which contains hydroxyl groups (OH groups) in the glass network to the second core 103B.
  • the refractive index of the second core 103B may be increased by diffusing the additive of the first core 103A into the second core 103B by heat treatment. Any of the above-mentioned methods may be appropriately combined.
  • the lower cladding layer 102A, the first core 103A, and the upper cladding layer 102B illustrated in Fig. 2 can be realized by an existing PLC manufacturing method.
  • the lower cladding layer 102A and the first core 103A are formed by an existing method, and then the first core 103A is formed by photolithography and dry etching.
  • the cross-sectional shape of the first core 103A may be, for example, a rectangle such as a square, or may be a mesa shape in which both side walls located in the X-axis direction are inclined with respect to the Y-axis direction.
  • the second core 103B is formed on the lower cladding layer 102A using, for example, flame deposition (FHD), sputtering, or chemical vapor deposition (CVD).
  • FHD flame deposition
  • sputtering sputtering
  • CVD chemical vapor deposition
  • the second core 103B is formed, which has a rib 1031 in a cross-sectional view and contains the first core 103A within the rib 1031.
  • the upper clad layer 102B is formed on the top of the second core 103B using, for example, an existing method, to form the upper clad layer 102B that covers the second core 103B, thereby realizing the cross-sectional structure illustrated in FIG. 2.
  • the thickness of the first core 103A in the Y-axis direction is 2 ⁇ m as a non-limiting example.
  • the width (core width) of the first core 103A in the X-axis direction may be different between the first multiplexing section 50 and the second multiplexing section 70, as described later.
  • the thickness of the second core 103B is 0.5 ⁇ m as a non-limiting example. The present disclosure is not limited to the thickness described above. The thickness of the second core 103B may be equal to or less than the thickness of the first core 103A.
  • the thickness of the second core 103B is thicker than that of the first core 103A, it is possible to provide an optical module that can suppress the fluctuation of the optical circuit characteristics due to the variability during fabrication and realize a high yield. Also, compared to the existing PLC using Ge-doped SiO2 for the core, it is possible to obtain a PLC that can suppress the deterioration of the optical circuit characteristics caused by the fluctuation of the effective refractive index of the waveguide due to the input of visible light.
  • the thickness of the second core 103B is greater than the thickness of the first core 103A, a secondary effect may occur in which the chip size tends to become larger for reasons described below.
  • the thickness of the second core 103B is made greater than the thickness of the first core 103A, the film formation cost may increase.
  • FIG. 3 is a schematic cross-sectional view of the first multiplexing section 50 in the optical multiplexing circuit 1 shown in Fig. 1, illustrating the B-B' cross section of the optical multiplexing circuit 1 shown in Fig. 1.
  • Fig. 3 corresponds to a cross-sectional view focusing on the coupling section of the multiplexing section 50 which is a directional coupler, in other words, the coupling section of two waveguides which constitute the directional coupler.
  • the multiplexing section 50 has two first cores 103A arranged in the X-axis direction on the lower cladding layer 102A as cores that constitute the waveguides coupled to the two input waveguides 10 and 20, respectively.
  • a second core 103B is formed so as to cover each of the two cores 103A.
  • two ribs 1031 are formed on the second core 103B corresponding to each of the two first cores 103A, and each of the ribs 1031 contains the first core 103A.
  • this "groove” is a groove that may be formed, for example, in the formation (e.g., deposition) process of the second core 103B, and may not be formed.
  • the depth of the "groove” in the Y-axis direction when it is formed is also irrelevant. As long as each first core 103A is covered by the second core 103B, a “groove” may be formed deep enough to reach the top surface of the lower cladding layer 102A.
  • the width in the X-axis direction (core width) of each of the two cores 103A constituting the two waveguides of the directional coupler is 1 ⁇ m
  • the distance (gap width) between the two cores 103A in the X-axis direction is 1 ⁇ m
  • the coupling length in the Z-axis direction of the directional coupler is 250 ⁇ m.
  • the thicknesses of the first core 103A and the second core 103B, and the relative refractive index difference of the first core 103A with respect to the cladding layer 102 may be the values already described.
  • the waveguide structure having the second core 103B illustrated in FIG. 2 or FIG. 4 can be similarly applied to the multiplexing section 70.
  • FIG. 4 shows an example of the transmission spectrum of the first multiplexing section 50 in this embodiment.
  • the transmission spectrum 401 of the through port has a peak at 495 to 570 nm, which corresponds to wavelength ⁇ 2
  • the transmission spectrum 402 of the cross port has a peak at 400 to 495 nm, which corresponds to wavelength ⁇ 1.
  • the light input to each of the two waveguides constituting the multiplexing section 50 is multiplexed into one waveguide.
  • the transmittance at the through port at a wavelength of 550 nm is referred to as the " ⁇ 2 transmittance”
  • the transmittance at the cross port at a wavelength of 440 nm is referred to as the " ⁇ 1 transmittance.”
  • the optical circuit characteristics of the multiplexer 50 fabricated using the waveguide structure having the second core 103B as exemplified in Fig. 2 will be compared with the optical circuit characteristics of a comparative sample.
  • the comparative sample is a multiplexer fabricated using a general waveguide structure not having the second core 103B.
  • Fig. 5 shows a schematic cross-sectional view of a waveguide structure in a multiplexing section as a comparative sample having no second core.
  • Fig. 5 is a cross-sectional view corresponding to Fig. 2, and as shown in Fig. 5, the waveguide structure of the comparative sample has a substrate 101, a lower clad layer 102A, a rib-shaped first core 103A, and an upper clad layer 102B.
  • the cross-sectional structure shown in Fig. 5 may be understood to be equivalent to the cross-sectional structure of a waveguide in a general silica-based PLC.
  • the width, thickness, and relative refractive index difference of the core 103A in the comparative sample waveguide shown in FIG. 5 may be equivalent to the width, thickness, and relative refractive index difference of the first core 103A illustrated in FIG. 2.
  • the refractive indexes of the upper cladding layer 102B and the lower cladding layer 102A in the comparative sample in FIG. 5 may also be equivalent to the refractive indexes of the upper cladding layer 102B and the lower cladding layer 102A illustrated in FIG. 2.
  • the coupling length is set to 250 ⁇ m in the example in FIG. 2 and 320 ⁇ m in the comparative sample in FIG. 5.
  • FIG. 6 is a diagram showing a schematic example of an arrangement of a plurality of optical multiplexing circuits 1 on a wafer 600.
  • FIG. 6 shows an example in which a plurality of optical multiplexing circuits 1 are arranged in a direction perpendicular to the orientation flat (O.F.) of the wafer 600 and on a line segment passing through the center of the wafer 600.
  • FIG. 6 shows the in-plane position of the multiplexing section 50 constituting the optical multiplexing circuit 1.
  • the diameter of the wafer 600 is 6 inches (about 15 cm) as a non-limiting example.
  • the wafer surface corresponds to the XZ plane shown in FIGS. 1 to 3, for example.
  • FIGS. 7(a) and 7(b) are diagrams showing an example of the distribution of ⁇ 1 transmittance and ⁇ 2 transmittance on a wafer, with the horizontal axis representing the wafer position (cm) and the vertical axis representing transmittance (dB).
  • the ⁇ 1 transmittance and ⁇ 2 transmittance are plotted against the position of the multiplexing section 50 when the center of the wafer 600 is set as the reference (e.g., 0 cm).
  • the square plots indicate the ⁇ 1 transmittance
  • the diamond plots indicate the ⁇ 2 transmittance.
  • both the ⁇ 1 transmittance and the ⁇ 2 transmittance are stable within the 6-inch wafer surface.
  • FIG. 7(b) in the directional coupler having a waveguide structure without the second core 103B, which is the comparative sample, it can be seen that the ⁇ 1 transmittance varies greatly between the ⁇ 1 transmittance and the ⁇ 2 transmittance.
  • the target value of ⁇ 1 transmittance in the first multiplexing section 50 is, for example, -1.0 dB or more
  • the target value of ⁇ 1 transmittance in the first multiplexing section 50 is, for example, -1.0 dB or more
  • FIG. 7(a) all multiplexing sections 50 measured within the 6-inch wafer surface meet the target value.
  • 8 out of 25 multiplexing sections do not achieve the target value (-1.0 dB) of ⁇ 1 transmittance.
  • Fig. 8 shows an example of the transmission spectrum of the directional coupler of the comparative sample.
  • the transmission spectrum shown in Fig. 8 corresponds to the transmission spectrum of the directional coupler placed at the position of 0 cm, which corresponds to the center of the wafer within the 6-inch wafer shown in Fig. 6.
  • reference numeral 801 indicates the transmission spectrum of the through port
  • reference numeral 802 indicates the transmission spectrum of the cross port. It can be seen from Figure 8 that, compared with the transmission spectra 401 and 402 of the multiplexing section (directional coupler) 50 of the configuration illustrated in Figure 4, the ⁇ 1 transmittance at a wavelength of 440 nm of the cross port is reduced, and the transmittance at a wavelength of 440 nm of the through port is increased. This is thought to be because, in the directional coupler of the comparison sample, the optical coupling rate at wavelength ⁇ 1 is reduced due to, for example, manufacturing errors.
  • One of the reasons for the decrease in the optical coupling rate of the comparative sample directional coupler is the asymmetry of the effective refractive indexes of the two waveguides that make up the directional coupler.
  • the reason for the decrease in the optical coupling rate of the comparative sample directional coupler can be explained as follows from the mode coupling theory.
  • Equation (2) represents the normalized optical intensity propagating through the through port
  • equation (3) represents the normalized optical intensity propagating through the cross port.
  • ⁇ (chi) represents the mode coupling constant of the directional coupler
  • represents the difference between the propagation constants ( ⁇ effective refractive index) of the two waveguides that constitute the directional coupler, and is represented, for example, by the following formula (6):
  • ⁇ Through represents the propagation constant of the through port waveguide
  • ⁇ Cross represents the propagation constant of the cross port waveguide.
  • Figure 9 shows an example of the normalized distance dependency of the optical power propagating through the cross port of a directional coupler, derived based on equation (3).
  • the optical power is normalized by the input optical power, and has a maximum of 1.
  • the normalized distance is the product of q and z.
  • Figure 9 the optical power periodically reaches a maximum every time the normalized distance changes by, for example, ⁇ /2.
  • Figure 10 shows an example of the normalized distance dependency of the optical power propagating through the through port of a directional coupler, calculated in a similar manner based on equation (2). It can be seen from Figure 10 that the minimum optical power propagating through the through port tends to increase as the F value decreases. Therefore, F can be understood to be a coefficient that determines the maximum value of the optical coupling rate.
  • the decrease in the ⁇ 1 transmittance of the cross port is believed to be due to the F-factor dropping significantly below 1.
  • the F-factor is determined by the difference ⁇ in the effective refractive index of the two waveguides that make up the directional coupler and the mode coupling constant ⁇ , so it is believed that ⁇ increased in the comparative sample due to variations in the processed shape of the first core. For example, it is suspected that variations have occurred in one or both of the core widths and sidewall angles of the two waveguides that make up the directional coupler.
  • the first core 103A may be processed by the same method as the core 103B in the comparison sample, for example, and similar variations in the processed shape may occur.
  • the presence of the second core 103B can suppress the decrease in the F value and improve the yield. The reason for this is explained below.
  • the mode coupling constant ⁇ is enhanced by the presence of the second core.
  • the second core 103B can make the mode coupling constant ⁇ larger than when the second core 103B is not present. By making the mode coupling constant ⁇ larger, a decrease in the F value caused by variations in the processed shape of the first core 103A is suppressed, and a decrease in the optical coupling rate is suppressed.
  • F is expressed by the mode coupling constant ⁇ and the difference ⁇ between the propagation constants ( ⁇ effective refractive index) of the two waveguides that make up the directional coupler. Therefore, it can be seen that the larger the mode coupling constant ⁇ , the closer the F value is to 1 even with the same ⁇ .
  • the mode coupling constant ⁇ is qualitatively determined by the extent to which the electric field of light propagating through one of the two waveguides that make up the directional coupler reaches or affects the other waveguide (for example, Non-Patent Document 6). For example, the stronger the electric field of light propagating through one waveguide affects the other waveguide, the larger the mode coupling constant ⁇ becomes.
  • the mode field diameter of the light propagating through the first core 103A is expanded by using the second core 103B, which has a lower refractive index than the first core 103A and a higher refractive index than the cladding layer 102.
  • Figure 11 shows an example of the calculation results of the mode field distribution for a waveguide cross-sectional structure having a second core 103B and a waveguide cross-sectional structure not having a second core 103B.
  • Figure 11(a) shows an example of the relationship between position ( ⁇ m) in the X-axis direction and normalized intensity (arbitrary units (a.u.))
  • Figure 11(b) shows an example of the relationship between position ( ⁇ m) in the Y-axis direction and normalized intensity (a.u.).
  • the width, thickness, and relative refractive index difference of the first core 103A are as described above. From Figures 11(a) and 11(b), it can be seen that by providing the second core 103B, the mode field diameter is increased compared to the comparison sample. In this embodiment, the second core 103B increases the mode field diameter and increases the mode coupling constant, thereby improving the yield of directional couplers.
  • Figure 12 shows an example of the relationship between the core width difference ⁇ w and the ⁇ 1 transmittance of the cross port of a directional coupler.
  • Figure 12 shows transmittance 1201 for a directional coupler of a waveguide structure having a second core 103B, which is the configuration of this embodiment, and transmittance 1202 for a directional coupler of a waveguide structure not having a second core 103B, which is a comparison sample.
  • the plots shown with squares and circles represent the measured values of ⁇ 1 transmittance
  • the dashed line represents the calculated values of ⁇ 1 transmittance.
  • the relative refractive index difference of the second core 103B with respect to the cladding layer 102 may be freely selected based on, for example, the degree of variation in the processed shape of the first core 103A and the allowable loss for the multiplexing section 50.
  • the relative refractive index difference ( ⁇ ) of the second core 103B with respect to the cladding layer 102 is set to about 0.3%, but is not limited to this. If the refractive index of the second core 103B is higher than the refractive index of the cladding layer 102, it is possible to suppress a decrease in transmittance due to variations in the processed shape of the first core 103A.
  • Figure 13 shows an example of the relationship between the ⁇ 1 transmittance of the cross port of a directional coupler and the relative refractive index difference of the second core 103B.
  • the first core 103A has a core width of 1 ⁇ m and a thickness of 2 ⁇ m, and the gap width between the two cores 103A constituting the two waveguides of the directional coupler is 1 ⁇ m.
  • the relative refractive index difference of the first core 103A is 1.0%
  • the difference ⁇ w between the core widths of the cores 103A constituting each of the two waveguides is 0.06 ⁇ m
  • the thickness of the second core 103B is 0.5 ⁇ m.
  • the ⁇ 1 transmittance of the cross port is plotted when the relative refractive index difference of the second core 103B is changed.
  • the ⁇ 1 transmittance is plotted when the relative refractive index difference of the second core 103B is 0%, 0.1%, 0.3%, and 0.5%, and it can be seen that the ⁇ 1 transmittance increases as the relative refractive index difference of the second core 103B increases.
  • the relative refractive index difference of the second core 103B is greater than 0%, the effect of increasing the ⁇ 1 transmittance can be obtained. If the refractive index of the second core 103B is higher than that of the cladding layer 102, the mode field expands as described above, and the expected effect of this embodiment can be obtained.
  • the upper cladding layer 102B may not enter the gap of the directional coupler, resulting in the formation of a void. If a void is formed in the gap, the characteristics of the directional coupler may vary significantly, and the circuit may not meet the desired performance or specifications (e.g., product specifications).
  • the gap width is preferably 0.8 ⁇ m or more.
  • the mode coupling constant can be increased without reducing the gap width, which is also effective in terms of preventing the formation of voids in the gap portion.
  • reducing the relative refractive index difference can increase the chip size of the optical circuit.
  • planar lightwave circuits are designed to have the smallest chip size possible that achieves the desired functionality.
  • One of the factors that determines the chip size is the bending radius of the curved waveguide.
  • the bending radius is generally set to the minimum within the range of allowable radiation loss.
  • Figure 14(a) shows a schematic diagram of the waveguide structure and relative refractive index difference ( ⁇ ) of this embodiment having the second core 103B.
  • Figure 14(b) shows a schematic diagram of the waveguide structure and relative refractive index difference ( ⁇ ) of a comparison sample not having the second core 103B.
  • Figure 14(c) shows a schematic diagram of the waveguide structure and relative refractive index difference ( ⁇ ) with a reduced relative refractive index difference.
  • the width, thickness, and relative refractive index difference of the core 103A in the waveguide structure illustrated in Figures 14(a) and 14(b) are as described above.
  • the relative refractive index difference of the core 103a with respect to the cladding layer 102 is reduced to 0.7%.
  • This relative refractive index difference is the same value as the relative refractive index difference between the first core 103A and the second core 103B, 0.7%, in the waveguide structure of this embodiment illustrated in Figure 14(a).
  • Figure 15 shows an example of the relationship between the transmittance per bending angle of 90° and the bending radius of the bent waveguide in the waveguide structure shown in Figures 14(a) to 14(c).
  • each plot shows the measured bending loss
  • the dashed line shows the calculated value.
  • the wavelength of the light input to the bent waveguide is 440 nm.
  • the square plot and dashed line 1501 respectively show the measured values and calculated values for the waveguide structure of this embodiment illustrated in FIG. 14(a).
  • the circle plot and dashed line 1502 respectively show the measured values and calculated values for the waveguide structure of the comparative sample illustrated in FIG. 14(b).
  • the diamond plot and dashed line 1503 respectively show the measured values and calculated values for the waveguide structure with reduced relative refractive index difference illustrated in FIG. 14(c).
  • the minimum bending radius is defined as the bending radius at which the transmittance per bending angle of 90° is 0.9 or more, it can be seen from Figure 15 that the minimum bending radius of the comparison sample is approximately 450 ⁇ m, and the minimum bending radius of the waveguide structure of this embodiment is approximately 500 ⁇ m. On the other hand, the minimum bending radius of the waveguide structure that adopts the approach of reducing the relative refractive index difference to 0.7% is 1150 ⁇ m.
  • the waveguide structure of this embodiment can adopt a minimum bending radius that is roughly equivalent to that of the comparison sample, and can reduce the minimum bending radius significantly more than a waveguide structure that adopts an approach that reduces the relative refractive index difference.
  • a waveguide structure that adopts an approach to reduce the relative refractive index difference is essentially equivalent to a structure in which the thickness of the second core 103B is made sufficiently thicker than the thickness of the first core 103A in the waveguide structure of this embodiment. Therefore, the bending radius is increased compared to the waveguide structure of this embodiment. This corresponds to the secondary effect of "the chip size tends to become larger" mentioned above.
  • optical circuits such as a multimode interferometer (MMI), mode coupler, Y-branch circuit, or Mach-Zehnder interferometer are applied to the multiplexer 50 or 70, the effect of stabilizing the optical circuit characteristics can be expected by increasing the mode coupling constant between the two waveguides.
  • MMI multimode interferometer
  • Y-branch circuit Y-branch circuit
  • Mach-Zehnder interferometer Mach-Zehnder interferometer
  • a Mach-Zehnder interferometer is generally constructed by combining two or more of an MMI, a directional coupler, and a Y-branch circuit, so application of this embodiment is also effective.
  • the yield improvement of element circuits such as directional couplers has been described.
  • the waveguide structure according to this embodiment can also be effective in suppressing the deterioration of optical circuit characteristics caused by the fluctuation of the effective refractive index of the waveguide due to the input of visible light.
  • visible light is an example of light in a wavelength range shorter than the wavelengths generally handled in existing PLCs.
  • the conditions or specifications required as a product may be stricter than, for example, existing PLCs.
  • 16(a) and 16(b) show an example of the transmission spectrum before and after a continuous wave (CW) blue light having a wavelength of 450 nm and an optical power of 60 mW is input for 10,000 hours.
  • CW continuous wave
  • Figure 16(a) shows the transmission spectrum of a directional coupler configured with the waveguide structure of this embodiment having the second core 103B, where reference numeral 1601 indicates the transmission spectrum of the through port and reference numeral 1602 indicates the transmission spectrum of the cross port.
  • Figure 16(b) shows the transmission spectrum of a directional coupler constructed with the waveguide structure of the comparison sample, where reference numeral 1603 indicates the transmission spectrum of the through port and reference numeral 1604 indicates the transmission spectrum of the cross port.
  • Figures 16(a) and 16(b) show that the shape of the transmission spectrum for the directional coupler of the comparison sample changes significantly before and after the input of blue light, whereas the transmission spectrum of the directional coupler configured with the waveguide structure of this embodiment is stable.
  • ⁇ Changes in transmission spectrum> The change in the shape of the transmission spectrum observed for the comparative sample directional coupler is believed to be caused by a change in the effective refractive index of the waveguide due to the input of blue light.
  • the refractive index changes when ultraviolet or visible light is input to or irradiated onto a quartz-based material.
  • the waveguide structure of this embodiment which has the second core 103B, suppresses such changes in the refractive index is that the second core 103B suppresses changes in the refractive index of the upper cladding layer 102B.
  • Zr-doped SiO 2 or non-doped SiO 2 has a smaller refractive index change upon input of ultraviolet or visible light than Ge-doped SiO 2 , which is used as a core material for existing quartz-based PLCs (e.g., Non-Patent Documents 3 and 4).
  • the waveguide structure having the second core 103B of this embodiment has a structure in which a first core 103A made of Zr-doped SiO 2 is covered with a second core 103B similarly made of Zr-doped SiO 2 .
  • the light leaking from the first core 103A is covered by the second core 103B, so that the intensity of the blue light that can reach the upper cladding layer 102B (e.g., BPSG) is greatly attenuated.
  • the upper cladding layer 102B e.g., BPSG
  • the change in effective refractive index caused by the input of blue light is caused by a change in the refractive index of the core material and a change in the refractive index of the cladding material, so the presence of the second core 103B reduces the intensity of blue light that can reach the upper cladding layer 102B. This is thought to suppress the change in the refractive index of the upper cladding layer 102B, and therefore the change in the optical circuit characteristics.
  • the second core 103B is made of Zr-doped SiO 2 .
  • this embodiment is not limited to this, and the second core 103B may be made of, for example, non-doped SiO 2 or SiO 2 containing the following bond species.
  • the ratio of the Si component in the composition of SiO 2 may be increased.
  • the ratio of the Si component in the SiO 2 film formed can be increased by reducing the ratio of oxygen contained in the atmosphere during film formation.
  • the refractive index of SiO 2 can be increased by diffusing carbon (C) or hydroxyl groups (OH groups) into SiO 2.
  • C carbon
  • OH groups hydroxyl groups
  • the concentration of Si-C bonds and Si-OH bonds in the film can be increased by lowering the wafer temperature during film formation.
  • a fluorine-based gas may be introduced into the film-forming raw material to introduce Si—F bonds into SiO 2. Since fluorine (F) has the effect of lowering the refractive index, it is possible to adjust the refractive index of the second core 103B by adding fluorine (F) to SiO 2 together with other additives.
  • the present embodiment it is possible to provide an optical circuit that can suppress the fluctuation of the optical circuit characteristics due to the variation during fabrication, and therefore can realize a high yield. Also, compared with the existing PLC using Ge-doped SiO2 for the core, it is possible to obtain a PLC that can suppress the deterioration of the optical circuit characteristics caused by the fluctuation of the effective refractive index of the waveguide due to the input of visible light.
  • the input light to the optical multiplexing circuit 1 was visible light, but it is also possible to suppress fluctuations in the optical circuit characteristics when the input light is light in a wavelength range different from that of visible light.
  • connection or “couple”
  • connect or “couple”
  • it may be understood to mean any direct or indirect “connection” or “coupling” between two or more elements.
  • the term also includes an indirect “connection” or “coupling” where one or more intermediate elements are between two elements that are “connected” or “coupled” to each other.
  • any reference to an element followed by a designation such as “first", “second" does not limit the quantity or order of those elements. These designations are merely used as a convenient way to distinguish between two or more elements. For example, a reference to a first and a second element does not imply that only two elements may be employed, nor does it imply that the first element must precede the second element in any physical quantity.
  • circuit and “section” may be interpreted as interchangeable, or may be interpreted as other terms such as “structure,” “means,” “device,” or “module,” as appropriate.
  • This disclosure is useful for technologies related to optical devices that handle visible light, such as smart glasses or projectors.
  • REFERENCE SIGNS LIST 1 Optical multiplexing circuit 10, 20, 30 Input waveguide 10a, 20a, 30a Input end 50, 70 Multiplexing section 90 Output waveguide 90a Output end 101 Substrate 102A Lower cladding layer 102B Upper cladding layer 103A First core 103B Second core 600 Wafer

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Abstract

This waveguide structure is provided with: a first cladding layer (102A); a rib-shaped first core (103A) provided on the first cladding layer (102A); a second core (103B) provided on the first cladding layer (102A) so as to cover at least the first core (103A); and a second cladding layer (102B) provided so as to cover the second core (103B).

Description

導波路構造および平面光波回路Waveguide Structures and Planar Lightwave Circuits

 本開示は、導波路構造および平面光波回路に関する。 This disclosure relates to waveguide structures and planar lightwave circuits.

 近年、眼鏡型端末(スマートグラスとも称され得る)またはプロジェクタといった用途において可視光の3原色光を合波する回路素子、例えば、PLCを用いたRGB(red, green and blue)カプラモジュールが注目される(例えば、非特許文献1)。PLCは、平面光波回路(planar lightwave circuit)の略記である。 In recent years, circuit elements that combine the three primary colors of visible light for applications such as eyeglass-type terminals (which may also be called smart glasses) or projectors, such as RGB (red, green and blue) coupler modules using PLC, have been attracting attention (for example, Non-Patent Document 1). PLC is an abbreviation for planar lightwave circuit.

 一方で、既存の石英系PLCは、導波路を構成するコアにゲルマニア(GeO2)が添加された二酸化ケイ素(SiO2)、別言すると、GeドープSiO2が一般に用いられる。この構成の導波路は、可視光の入力によって実効屈折率が変化することが知られる(例えば、非特許文献2)。 On the other hand, existing silica-based PLCs generally use silicon dioxide (SiO 2 ) with germania (GeO 2 ) added to the core that constitutes the waveguide, in other words, Ge-doped SiO 2. It is known that the effective refractive index of a waveguide with this configuration changes when visible light is input (for example, Non-Patent Document 2).

A. Nakao, R. Morimoto, Y. Kato, Y. Kakinoki, K. Ogawa and T. Katsuyama, “Integrated waveguide-type red-green-blue beam combiners for compact projection-type displays”, Optics Communications 330 pp.45-48 (2014)A. Nakao, R. Morimoto, Y. Kato, Y. Kakinoki, K. Ogawa and T. Katsuyama, “Integrated waveguide-type red-green-blue beam combiners for compact projection-type displays”, Optics Communications 330 pp.45-48 (2014) Y. Hibino, T. Kominato and Y. Ohmori, "Optical frequency tuning by laser-irradiation in silica-based March-Zehnder-type multi/demultiplexers," in IEEE Photonics Technology Letters, vol. 3, no. 7, pp. 640-642 (1991)Y. Hibino, T. Kominato and Y. Ohmori, "Optical frequency tuning by laser-irradiation in silica-based March-Zehnder-type multi/demultiplexers," in IEEE Photonics Technology Letters, vol. 3, no. 7, pp. 640-642 (1991) Y. Fujiwara, J. Sakamoto, T. Hashimoto and K. Watanabe, “Zr-doped Silica-based Planar Lightwave Circuits with High Resistance against Blue Light,” Proc. IDW ’21, pp. 242-244 (2021)Y. Fujiwara, J. Sakamoto, T. Hashimoto and K. Watanabe, “Zr-doped Silica-based Planar Lightwave Circuits with High Resistance against Blue Light,” Proc. IDW ’21, pp. 242-244 (2021) Y. Fujiwara, J. Sakamoto, S. Katayose, T. Hashimoto and K. Watanabe, ”Silica-based planar lightwave circuits with high resistance against blue light for visible-light application,” 2022 Jpn. J. Appl. Phys. 61 SK1021 (2022)Y. Fujiwara, J. Sakamoto, S. Katayose, T. Hashimoto and K. Watanabe, ”Silica-based planar lightwave circuits wi th high resistance against blue light for visible-light application,” 2022 Jpn. J. Appl. Phys. 61 SK1021 (2022) J. Sakamoto, T. Goh, S. Katayose, K. Watanabe, M. Itoh and T. Hashimoto, “Compact and low-loss RGB coupler using mode-conversion waveguides,” Optics Communications, Volume 420, pp. 46-51 (2018)J. Sakamoto, T. Goh, S. Katayose, K. Watanabe, M. Itoh and T. Hashimoto, “Compact and low-loss RGB coupler using mode-conversion waveguides,” Optics Communications, Volume 420, pp. 46-51 (2018) 岡本勝就著、「光導波路の基礎」、コロナ社、ISBN4-339-00602-5、1992年Katsunari Okamoto, "Fundamentals of Optical Waveguides", Corona Publishing, ISBN4-339-00602-5, 1992

 PLCにおいて導波路の実効屈折率が変化すると、導波路によって構成される光回路(例えば、方向性結合器、または多モード干渉計など)の特性が変動し得る。そこで、本開示の非限定的な目的の1つは、光回路特性の変動を抑制することにある。 When the effective refractive index of a waveguide in a PLC changes, the characteristics of an optical circuit (e.g., a directional coupler or a multimode interferometer) formed by the waveguide may fluctuate. Therefore, one non-limiting objective of the present disclosure is to suppress fluctuations in the optical circuit characteristics.

 本開示の一態様に係る導波路構造は、第1のクラッド層と、前記第1のクラッド層の上に設けられたリブ型の第1のコアと、前記第1のクラッド層の上において少なくとも前記第1のコアを覆うように設けられた第2のコアと、前記第2のコアを覆うように設けられた第2のクラッド層と、を備える。 The waveguide structure according to one embodiment of the present disclosure comprises a first clad layer, a rib-shaped first core provided on the first clad layer, a second core provided on the first clad layer so as to cover at least the first core, and a second clad layer provided so as to cover the second core.

 また、本開示の一態様に係る平面光波回路は、波長の異なる複数の光の少なくとも1つをそれぞれ導波する複数の導波路と、前記複数の導波路のうちのいずれか2つの導波路の間において光パワーが少なくとも部分的に移行する結合部と、を備え、前記複数の導波路および前記結合部のうちのいずれか1つまたは複数が、上記の導波路構造を有する。 In addition, a planar lightwave circuit according to one aspect of the present disclosure includes a plurality of waveguides each of which guides at least one of a plurality of light beams having different wavelengths, and a coupling section in which optical power is at least partially transferred between any two of the plurality of waveguides, and any one or more of the plurality of waveguides and the coupling section have the above-mentioned waveguide structure.

一実施形態に係る平面光波回路の一例である光合波回路の模式的な上面図である。FIG. 2 is a schematic top view of an optical multiplexing circuit, which is an example of a planar lightwave circuit according to an embodiment. 図1に例示した光合波回路のA-A′断面を模式的に示す断面図である。2 is a cross-sectional view showing a schematic cross section of the optical multiplexing circuit shown in FIG. 1 along line AA'. 図1に例示した光合波回路のB-B′断面を模式的に示す断面図である。2 is a cross-sectional view showing a schematic cross section of the optical multiplexing circuit shown in FIG. 1 along the line BB'. 一実施形態における第1の合波部の透過スペクトルの一例を示す図である。FIG. 4 is a diagram illustrating an example of a transmission spectrum of a first multiplexing section in an embodiment. 第2のコアを有さない比較サンプルとしての合波部における導波路構造の模式的な断面図である。FIG. 13 is a schematic cross-sectional view of a waveguide structure in a multiplexing portion as a comparative sample having no second core. 複数の光合波回路がウェハに配列された例を模式的に示す図である。FIG. 13 is a diagram illustrating an example in which a plurality of optical multiplexing circuits are arranged on a wafer. (a)は、一実施形態の導波路構造でのλ1透過率およびλ2透過率のウェハ面内分布の一例を示す図であり、(b)は、比較サンプルの導波路構造でのλ1透過率およびλ2透過率のウェハ面内分布の一例を示す図である。FIG. 1A is a diagram showing an example of the in-plane distribution of λ1 transmittance and λ2 transmittance in a waveguide structure of one embodiment, and FIG. 1B is a diagram showing an example of the in-plane distribution of λ1 transmittance and λ2 transmittance in a waveguide structure of a comparative sample. 比較サンプルの方向性結合器についての透過スペクトルの一例を示す図である。FIG. 13 is a diagram showing an example of a transmission spectrum for a directional coupler of a comparative sample. 方向性結合器のクロスポートを伝搬する光パワーの規格化距離依存性の一例を示す図である。FIG. 13 is a diagram showing an example of the normalized distance dependency of optical power propagating through a cross port of a directional coupler. 方向性結合器のスルーポートを伝搬する光パワーの規格化距離依存性の一例を示す図である。FIG. 13 is a diagram illustrating an example of the normalized distance dependency of the optical power propagating through a through port of a directional coupler. (a)および(b)は、第2のコアを有する導波路断面構造、および、第2のコアを有さない導波路断面構造のそれぞれについてのモードフィールド分布の計算結果の一例を示す図である。13A and 13B are diagrams showing examples of calculation results of mode field distribution for a waveguide cross-sectional structure having a second core and a waveguide cross-sectional structure not having a second core, respectively. コア幅の差分と方向性結合器のクロスポートのλ1透過率との関係の一例を示す図である。FIG. 13 is a diagram illustrating an example of the relationship between the difference in core width and the λ1 transmittance of a cross port of a directional coupler. 方向性結合器のクロスポートのλ1透過率と第2のコアの比屈折率差との関係の一例を示す図である。11 is a diagram illustrating an example of the relationship between the λ1 transmittance of a cross port of a directional coupler and the relative refractive index difference of a second core. FIG. (a)は第2のコアを有する本実施形態の導波路構造および比屈折率差、(b)は第2のコアを有さない比較サンプルの導波路構造および比屈折率差、(c)は比屈折率差を低減した導波路構造および比屈折率差をそれぞれ模式的に示す図である。FIG. 1A is a schematic diagram showing the waveguide structure and relative refractive index difference of the present embodiment having a second core, FIG. 1B is a schematic diagram showing the waveguide structure and relative refractive index difference of a comparative sample having no second core, and FIG. 1C is a schematic diagram showing the waveguide structure and relative refractive index difference with a reduced relative refractive index difference. 図14に示した導波路構造における曲げ導波路の曲げ角度90°あたりの透過率と曲げ半径との関係の一例を示す図である。15 is a diagram showing an example of the relationship between the transmittance per bending angle of 90° and the bending radius of the bending waveguide in the waveguide structure shown in FIG. 14. (a)および(b)は、青色光を入力した前後の透過スペクトルの一例を示す図である。13A and 13B are diagrams showing an example of a transmission spectrum before and after blue light is input.

 以下に、図面を参照して実施形態について説明する。なお、この実施形態によりこの発明が限定されるものではない。また、図面の記載において、同一または対応する要素には適宜同一の符号を付している。図面は模式的なものであり、各要素の寸法の関係、各要素の比率などは、現実と異なる場合がある。図面の相互間においても、互いの寸法の関係や比率が異なる部分が含まれている場合がある。以下の説明において数値を記載した場合、その数値はあくまでも例示であり、他の数値が追加的または代替的に用いられてもよい。 Below, an embodiment will be described with reference to the drawings. Note that the present invention is not limited to this embodiment. In addition, in the description of the drawings, the same or corresponding elements are appropriately given the same reference numerals. The drawings are schematic, and the dimensional relationships and ratios of each element may differ from reality. Even between drawings, there may be parts in which the dimensional relationships and ratios differ. When numerical values are given in the following description, they are merely examples, and other numerical values may be used in addition or as an alternative.

 <概要>
 PLCは、平面状の基板に、フォトリソグラフィなどによるパターニングとエッチング加工とを用いて光導波路を作製し、複数の光回路(例えば、方向性結合器、多モード干渉計、マッハ・ツェンダー干渉計など)を組み合わせることで各種の機能を実現し得る。
<Overview>
PLCs can achieve various functions by creating optical waveguides on a planar substrate using patterning and etching processes such as photolithography, and combining multiple optical circuits (e.g., directional couplers, multimode interferometers, Mach-Zehnder interferometers, etc.).

 既述のとおり、GeドープSiO2を導波路(コア)に用いた石英系PLCでは、可視光の入力によって実効屈折率が変化し得る。この実効屈折率の変化は、入力される可視光の波長、光強度、または照射量によって異なり得る。また、石英系PLCの実効屈折率は、可視光が入力される時間経過に従って変化し得るため、結果的に、光回路特性が経時的に劣化し得る。 As described above, in a silica-based PLC using Ge-doped SiO2 as a waveguide (core), the effective refractive index may change due to the input of visible light. This change in effective refractive index may vary depending on the wavelength, light intensity, or irradiation amount of the input visible light. In addition, the effective refractive index of a silica-based PLC may change over time as visible light is input, which may result in deterioration of optical circuit characteristics over time.

 そこで、例えば、添加物を含まないSiO2(ノンドープSiO2)またはジルコニア(ZrO2)が添加されたSiO2(ZrドープSiO2)を導波路(コア)に用いることが検討される。この構成の導波路では、可視光入力による導波路の実効屈折率の変化を抑制し得る(例えば、非特許文献3および4)。 Therefore, for example, the use of SiO2 without any additives (non-doped SiO2 ) or SiO2 doped with zirconia ( ZrO2 ) (Zr-doped SiO2 ) for the waveguide (core) has been considered. In a waveguide of this configuration, the change in the effective refractive index of the waveguide due to the input of visible light can be suppressed (for example, Non-Patent Documents 3 and 4).

 これらの石英系材料は、可視光入力時の実効屈折率の変化量がGeドープSiO2よりも小さいため、可視光を扱う光デバイス向けの石英系PLCを構成する導波路(コア)の材料として適する。 These silica-based materials have a smaller change in effective refractive index when visible light is input than Ge-doped SiO 2 , so they are suitable as materials for the waveguide (core) that constitutes a silica-based PLC for optical devices that handle visible light.

 しかしながら、可視光を扱う光デバイス向けの石英系PLCの導波路に、ノンドープSiO2またはZrドープSiO2を用いた場合、光回路特性が変動し得る。例えば、PLC作製時のばらつきによる、コア幅の変動、またはコアの屈折率の揺らぎなどに起因して、光回路(例えば、方向性結合器、または多モード干渉計など)の特性が変動し得るため、歩留りが悪化し得る。 However, when non-doped SiO2 or Zr-doped SiO2 is used in the waveguide of a silica-based PLC for optical devices that handle visible light, the optical circuit characteristics may vary. For example, the characteristics of the optical circuit (e.g., directional coupler or multimode interferometer) may vary due to variations in core width or fluctuations in the refractive index of the core caused by variations in PLC fabrication, which may result in a deterioration in yield.

 そこで、以下に説明する実施形態においては、光回路特性の変動を抑制可能な導波路構造、および、当該導波路構造を有するPLCについて説明する。 Then, in the embodiment described below, we will explain a waveguide structure that can suppress fluctuations in optical circuit characteristics, and a PLC that has this waveguide structure.

 <実施形態>
 本開示の一実施形態に係る平面光波回路(PLC)の一例である光合波回路について、図1~図16を参照して説明する。図1は、一実施形態に係る例示的な光合波回路1の模式的な上面図である。図1に示すように、光合波回路1は、例えば、基板101において、第1から第3の3つの入力端10a、20aおよび30aと、第1から第3の3つの入力導波路10、20および30と、第1および第2の2つの合波部50および70と、1つの出力導波路90と、1つの出力端90aと、を備える。
<Embodiment>
An optical multiplexing circuit, which is an example of a planar lightwave circuit (PLC) according to an embodiment of the present disclosure, will be described with reference to Figs. 1 to 16. Fig. 1 is a schematic top view of an exemplary optical multiplexing circuit 1 according to an embodiment. As shown in Fig. 1, the optical multiplexing circuit 1 includes, for example, a first to a third three input ends 10a, 20a, and 30a, a first to a third three input waveguides 10, 20, and 30, a first and a second two multiplexing sections 50 and 70, one output waveguide 90, and one output end 90a on a substrate 101.

 入力導波路10、20および30は、それぞれ、直線部分と湾曲部分とを含む1本の導波路であってよい。したがって、図1において、「入力導波路20」および「出力導波路90」は、それぞれ、連続した1本の導波路における「入力部分」および「出力部分」の便宜的な呼称と理解されてよい。 The input waveguides 10, 20, and 30 may each be a single waveguide that includes straight and curved portions. Therefore, in FIG. 1, the "input waveguide 20" and the "output waveguide 90" may be understood as convenient names for the "input portion" and "output portion" of a single continuous waveguide, respectively.

 図1において、Z軸は、光の導波方向であって、上面視における受光器100の長さに対応する方向を表し、X軸は、上面視における光合波回路1の幅に対応する方向を表し、Y軸は、側面視または断面視における光合波回路1の厚さ(または高さ)に対応する方向を表す。このようなX軸、Y軸およびZ軸が表す方向は、以降の説明において使用する図面においても同様である。 In FIG. 1, the Z axis represents the light guide direction, which corresponds to the length of the optical receiver 100 when viewed from above, the X axis represents the direction corresponding to the width of the optical multiplexing circuit 1 when viewed from above, and the Y axis represents the direction corresponding to the thickness (or height) of the optical multiplexing circuit 1 when viewed from the side or in a cross-sectional view. The directions represented by the X axis, Y axis, and Z axis are the same in the drawings used in the following explanation.

 <入力導波路の構成例>
 第1から第3の入力端10a、20aおよび30aは、例示的に、光合波回路1のいずれかの端面(例えば、図1においてZ軸方向の左側端面)に配置されており、それぞれ、第1から第3の入力導波路10、20および30と結合される。本実施形態では、第1の波長λ1の可視光が、第1の入力端10aから入力され、第1の入力導波路10へ結合し伝搬する。
<Example of input waveguide configuration>
The first to third input ends 10a, 20a, and 30a are illustratively disposed on any end face of the optical multiplexing circuit 1 (for example, the left end face in the Z-axis direction in FIG. 1 ), and are respectively coupled to the first to third input waveguides 10, 20, and 30. In this embodiment, visible light of a first wavelength λ1 is input from the first input end 10a, coupled to the first input waveguide 10, and propagates therethrough.

 同様に、波長λ1と異なる第2の波長λ2の可視光が、第2の入力端20aから入力され、第2の入力導波路20へ結合し伝搬する。また、波長λ1および波長λ2と異なる第3の波長λ3の可視光が、第3の入力端30aから入力され、第3の入力導波路30へ結合し伝搬する。 Similarly, visible light of a second wavelength λ2 different from wavelength λ1 is input from the second input end 20a, coupled to and propagating through the second input waveguide 20. Visible light of a third wavelength λ3 different from wavelengths λ1 and λ2 is input from the third input end 30a, coupled to and propagating through the third input waveguide 30.

 <合波部の構成例>
 第1の合波部50は、例えば、第1の入力導波路10、第2の入力導波路20および第2の合波部70と結合される。第1の合波部50は、例えば、第1の入力導波路10および第2の入力導波路20からそれぞれ入力された波長λ1および波長λ2の可視光を合波し、合波光を第2の合波部70へ出力する。
<Configuration example of multiplexing section>
The first multiplexing section 50 is coupled to, for example, the first input waveguide 10, the second input waveguide 20, and the second multiplexing section 70. The first multiplexing section 50 multiplexes, for example, visible light of wavelengths λ1 and λ2 input from the first input waveguide 10 and the second input waveguide 20, respectively, and outputs the multiplexed light to the second multiplexing section 70.

 なお、合波部50において、結合部を成す2つの導波路10および20のそれぞれを伝搬する光の経路を「スルーポート」、導波路10および20の一方から他方へ光パワーが移行して伝搬する光の経路を「クロスポート」とそれぞれ便宜的に称することがある。 In addition, in the multiplexing section 50, the path of light propagating through each of the two waveguides 10 and 20 that form the coupling section is sometimes referred to as a "through port," and the path of light along which optical power is transferred from one of the waveguides 10 and 20 to the other and propagates is sometimes referred to as a "cross port."

 第2の合波部70は、第1の合波部50、第3の入力導波路30および出力導波路90と結合される。第2の合波部70は、第1の合波部50において合波されて導波路20を通じて入力された波長λ1および波長λ2の可視光と、第3の入力導波路30を通じて入力された波長λ3の可視光とを合波し、合波光を出力導波路90へ出力する。 The second multiplexing section 70 is coupled to the first multiplexing section 50, the third input waveguide 30, and the output waveguide 90. The second multiplexing section 70 multiplexes the visible light of wavelengths λ1 and λ2 that have been multiplexed in the first multiplexing section 50 and input through the waveguide 20 with the visible light of wavelength λ3 that has been input through the third input waveguide 30, and outputs the multiplexed light to the output waveguide 90.

 例示的に、第2の合波部70は、マルチモード導波路(MW)72を有し、MW72によるモード変換を伴う合波器(以下「モードカプラ」と称し得る)であってよい(例えば、非特許文献5)。なお、第2の合波部70についても、第1の合波部50と同様に、「スルーポート」および「クロスポート」の概念が適用され得る。 For example, the second multiplexing section 70 may be a multiplexer (hereinafter, may be referred to as a "mode coupler") that has a multimode waveguide (MW) 72 and involves mode conversion by the MW 72 (for example, Non-Patent Document 5). Note that the concepts of "through port" and "cross port" may also be applied to the second multiplexing section 70, as in the case of the first multiplexing section 50.

 <出力導波路の構成例>
 出力導波路90は、第2の合波部70の第2の出力ポートおよび出力端90aと結合され、第2の合波部70において合波されて入力された波長λ1、λ2およびλ3の可視光を出力端90aへ出力する。
<Example of output waveguide configuration>
The output waveguide 90 is coupled to the second output port of the second multiplexing section 70 and to an output end 90a, and outputs the visible light of wavelengths λ1, λ2 and λ3 that has been multiplexed and input in the second multiplexing section 70 to the output end 90a.

 異なる3つの入力端10a、20aおよび30aから入力された光が、1つの出力端90aから出力されることによって、図1に例示した光回路1は、複数の異なる波長λ1、λ2およびλ3の光を合波する光合波回路1として機能する。 By outputting light from three different input terminals 10a, 20a, and 30a from one output terminal 90a, the optical circuit 1 illustrated in FIG. 1 functions as an optical multiplexing circuit 1 that multiplexes light of multiple different wavelengths λ1, λ2, and λ3.

 <波長と入力導波路との関係>
 本実施形態では、波長λ1、λ2およびλ3の光を、それぞれ、第1、第2および第3の入力導波路10、20および30に入力する形態を例示するが、これに限定されない。合波部50または70の設計に応じて、入力光の波長と入力導波路との組み合わせは適宜に変更されてよい。
<Relationship between wavelength and input waveguide>
In this embodiment, the light having wavelengths λ1, λ2, and λ3 is input to the first, second, and third input waveguides 10, 20, and 30, respectively, but is not limited to this. Depending on the design of the multiplexer 50 or 70, the combination of the wavelength of the input light and the input waveguide may be changed as appropriate.

 <合波方法>
 図1に例示した構成では、第1の合波部50が方向性結合器であり、第2の合波部70が非特許文献5に示されるようなモード変換を伴うモードカプラである。しかしながら、本開示はこれに限定されず、例えば、合波部50および70の一方または双方が、方向性結合器、多モード干渉計、モードカプラ、Y分岐回路、または、マッハ・ツェンダー干渉計などに置換されてもよい。本実施形態において説明する構成は、いずれの合波方法においても効果を発揮し得る。
<Wave combining method>
In the configuration illustrated in Fig. 1, the first multiplexing section 50 is a directional coupler, and the second multiplexing section 70 is a mode coupler with mode conversion as shown in Non-Patent Document 5. However, the present disclosure is not limited to this, and for example, one or both of the multiplexing sections 50 and 70 may be replaced with a directional coupler, a multimode interferometer, a mode coupler, a Y-branch circuit, or a Mach-Zehnder interferometer. The configuration described in this embodiment can be effective in any multiplexing method.

 <合波する波長および波長数>
 本実施形態において、波長λ1、λ2およびλ3は、それぞれ、光の3原色を構成する異なる波長域、青(例えば、400~495nm)、緑(例えば、495~570nm)、および、赤(例えば、620~750nm)の波長域に属する波長であってよい。
<Wavelengths and number of wavelengths to be combined>
In this embodiment, the wavelengths λ1, λ2, and λ3 may be wavelengths belonging to different wavelength ranges constituting the three primary colors of light, namely, blue (e.g., 400 to 495 nm), green (e.g., 495 to 570 nm), and red (e.g., 620 to 750 nm).

 そのため、本実施形態の光合波回路1は、RGBカプラ1と称され得る。ただし、本開示は入力波長に依存せずに効果を発揮し得る。また、本実施形態では、λ1、λ2およびλ3の3波長の光を合波する態様について例示するが、光合波回路1(合波部50または70)において合波する波長数は2波長以上であればよい。 Therefore, the optical multiplexing circuit 1 of this embodiment may be referred to as an RGB coupler 1. However, the present disclosure may be effective regardless of the input wavelength. In addition, this embodiment illustrates an example of multiplexing light of three wavelengths, λ1, λ2, and λ3, but the number of wavelengths multiplexed in the optical multiplexing circuit 1 (multiplexing section 50 or 70) may be two or more.

 <出力端から複数波長の光を入力した場合>
 なお、本実施形態の光合波回路1の出力端90aから複数波長(例えば、λ1、λ3およびλ3)の光を入力した場合、光合波回路1は、複数波長の光を異なる入力端10a、20aおよび30aから出力する光分波回路としても機能する。
<When multiple wavelengths of light are input from the output terminal>
In addition, when light of multiple wavelengths (e.g., λ1, λ3 and λ3) is input from the output terminal 90a of the optical multiplexing circuit 1 of this embodiment, the optical multiplexing circuit 1 also functions as an optical demultiplexing circuit that outputs light of multiple wavelengths from different input terminals 10a, 20a and 30a.

 上述した方向性結合器、モードカプラ、Y分岐回路、および、マッハ・ツェンダー干渉計は、光の相反性により、分波器としても機能するためである。したがって、光合波回路1は、光合分波回路1と称されてもよい。 The above-mentioned directional coupler, mode coupler, Y-branch circuit, and Mach-Zehnder interferometer also function as a splitter due to the reciprocity of light. Therefore, the optical multiplexing circuit 1 may also be called an optical multiplexing/splitting circuit 1.

 <RGB光合波回路を構成する導波路断面の構成例>
 図2は、一実施形態に係る例示的な光合波回路1を構成する導波路構造を模式的に示す断面図であり、図1に示したA-A′断面図を例示する。図2に示した導波路構造は、導波路10、20(90)および30のいずれか1つまたは複数に適用され得る。
<Example of the cross-section of a waveguide constituting an RGB optical multiplexing circuit>
Fig. 2 is a cross-sectional view showing a schematic diagram of a waveguide structure constituting an exemplary optical multiplexing circuit 1 according to an embodiment, illustrating the cross-sectional view taken along line A-A' shown in Fig. 1. The waveguide structure shown in Fig. 2 may be applied to any one or more of the waveguides 10, 20 (90) and 30.

 例示的に、図2に例示した導波路構造は、基板101と、基板101の上に設けられた下部クラッド層102Aと、下部クラッド層102Aの上に設けられた第1のコア103Aと、を備える。また、当該導波路構造は、下部クラッド層102Aの上において少なくとも第1のコア103Aを覆うようにして設けられた(例えば、成膜された)第2のコア103Bと、第2のコア103Bを覆うように設けられた上部クラッド層102Bと、をさらに備える。 Exemplarily, the waveguide structure illustrated in FIG. 2 includes a substrate 101, a lower cladding layer 102A provided on the substrate 101, and a first core 103A provided on the lower cladding layer 102A. The waveguide structure further includes a second core 103B provided (e.g., deposited) on the lower cladding layer 102A so as to cover at least the first core 103A, and an upper cladding layer 102B provided so as to cover the second core 103B.

 なお、第2のコア103Bの形状(例えば、断面視における形状)は、図2に例示した形状に限られず、第1のコア103Aが覆われる形状であればよい。例えば、第2のコア103Bは、Y軸方向の厚みがX軸方向について一定であり、第1のコア103Aを内包する層として形成されてもよい。 The shape of the second core 103B (e.g., the shape in a cross-sectional view) is not limited to the shape illustrated in FIG. 2, and may be any shape that covers the first core 103A. For example, the second core 103B may be formed as a layer whose thickness in the Y-axis direction is constant along the X-axis direction and that contains the first core 103A.

 また、図2の例では、下部クラッド層102Aの上面全体が第2のコア103Bによって覆われるが、下部クラッド層102Aの上面が部分的に露出していてもよい。例えば、少なくとも第1のコア103Aが覆われていれば、第2のコア103BのX軸方向の幅は、下部クラッド層102Aの幅よりも小さくても構わない。これらの点は、後述する図3の例においても同様である。 In addition, in the example of FIG. 2, the entire upper surface of the lower cladding layer 102A is covered by the second core 103B, but the upper surface of the lower cladding layer 102A may be partially exposed. For example, as long as at least the first core 103A is covered, the width of the second core 103B in the X-axis direction may be smaller than the width of the lower cladding layer 102A. These points are also the same in the example of FIG. 3 described later.

 下部クラッド層102Aは、第1のクラッド層の一例であり、上部クラッド層102Bは、第2のクラッド層の一例である。なお、基板101の材質によっては下部クラッド層102Aを省略できることがある。例えば、石英系材料を用いた基板101が下部クラッド層102Aを兼ねるようなケースである。 The lower cladding layer 102A is an example of a first cladding layer, and the upper cladding layer 102B is an example of a second cladding layer. Depending on the material of the substrate 101, the lower cladding layer 102A may be omitted. For example, this is the case when the substrate 101 made of a quartz-based material doubles as the lower cladding layer 102A.

 第1のコア103Aは、断面視において下部クラッド層102Aに対してY軸方向に沿った凸状部分(「リブ」とも称され得る)を形成しており、便宜的に、「リブ型コア103A」と称されてもよい。第2のコア103Bは、例示的に、断面視においてY軸方向に沿ったリブ1031を有し、このリブ1031に第1のコア103Aが内包される。 The first core 103A forms a convex portion (which may also be called a "rib") along the Y-axis direction relative to the lower cladding layer 102A in a cross-sectional view, and may be referred to as a "rib-type core 103A" for convenience. The second core 103B illustratively has a rib 1031 along the Y-axis direction in a cross-sectional view, and the first core 103A is contained within this rib 1031.

 第2のコア103Bは、便宜的に、第1のコア103Aに対する「キャップ層103B」と称されてもよい。また、第1のコア103Aおよび第2のコア103Bを有する導波路構造は、便宜的に、「ダブルコア導波路」と称されてもよい。 The second core 103B may be conveniently referred to as a "cap layer 103B" for the first core 103A. Also, the waveguide structure having the first core 103A and the second core 103B may be conveniently referred to as a "dual core waveguide."

 なお、下部クラッド層102Aと上部クラッド層102Bとの間に、3つ以上のコアが設けられてもよい。例えば、第2のコア103Bを覆う第3のコアが第2のコア103Bの上に設けられてもよい。 In addition, three or more cores may be provided between the lower cladding layer 102A and the upper cladding layer 102B. For example, a third core covering the second core 103B may be provided on the second core 103B.

 <クラッド層とコアとの屈折率差>
 本実施形態においては、例示的に、下部クラッド層102Aおよび上部クラッド層102Bは同等または同様の屈折率を有する。また、第1のコア103Aは、例えば、下部クラッド層102Aおよび上部クラッド層102Bに対して、比屈折率差に換算して1.0%程度高い屈折率を有する。
<Refractive index difference between cladding layer and core>
In this embodiment, for example, the lower cladding layer 102A and the upper cladding layer 102B have the same or similar refractive index. Also, the first core 103A has a refractive index that is, for example, about 1.0% higher than the lower cladding layer 102A and the upper cladding layer 102B in terms of relative refractive index difference.

 第2のコア103Bは、例えば、下部クラッド層102Aおよび上部クラッド層102Bに対して比屈折率差に換算して0.3%程度高い屈折率を有する。なお、以下において、クラッド層102Aおよび102Bを区別しない場合には、クラッド層102と略記することがある。 The second core 103B has a refractive index that is, for example, about 0.3% higher than the lower cladding layer 102A and the upper cladding layer 102B, calculated as a relative refractive index difference. In the following description, when there is no need to distinguish between the cladding layers 102A and 102B, they may be abbreviated to cladding layer 102.

 比屈折率差(Δ)は以下の式(1)によって表される。式(1)において、ncoreは第1のコア103Aまたは第2のコア103Bの屈折率を表し、ncladはクラッド層102の屈折率を表す。
The relative refractive index difference (Δ) is expressed by the following formula (1): In formula (1), n core represents the refractive index of the first core 103A or the second core 103B, and n clad represents the refractive index of the clad layer 102.

 <コアとクラッドとの屈折率の関係>
 本開示は、第1のコア103Aおよび第2のコア103Bの屈折率が、クラッド層102に対して比屈折率差に換算してそれぞれ1.0%および0.3%程度高い屈折率であることに限定されない。第2のコア103Bの屈折率が、第1のコア103Aの屈折率よりも低く、かつ、クラッド層102の屈折率よりも高ければよい。既述のように3つ以上のコアが設けられる場合、第1のコア103Aに対して上に設けられるコアほど屈折率が低く設定されてよい。
<Relationship between refractive index of core and cladding>
The present disclosure is not limited to the refractive indexes of the first core 103A and the second core 103B being about 1.0% and 0.3% higher, respectively, in terms of relative refractive index difference, than the cladding layer 102. The refractive index of the second core 103B may be lower than the refractive index of the first core 103A and higher than the refractive index of the cladding layer 102. When three or more cores are provided as described above, the refractive index of the core provided higher than the first core 103A may be set lower.

 <コアおよびクラッドの材料の一例>
 非限定的な一例として、下部クラッド層102AはノンドープSiO2であり、上部クラッド層102Bはホウ素およびリンを添加したSiO2(「borophosphosilicate glass」(BPSG)とも称される)である。
<Examples of core and clad materials>
As one non-limiting example, the lower cladding layer 102A is undoped SiO 2 and the upper cladding layer 102B is SiO 2 doped with boron and phosphorus (also called "borophosphosilicate glass" (BPSG)).

 第1のコア103Aおよび第2のコア103Bは、非限定的な一例として、ZrドープSiO2である。第1のコア103Aおよび第2のコア103Bは、例えば、添加物(ドーパント)の濃度を変えることで異なる屈折率が実現され得る。 The first core 103A and the second core 103B are, by way of a non-limiting example, Zr-doped SiO 2. The first core 103A and the second core 103B can have different refractive indices, for example, by changing the concentration of a dopant.

 ただし、本開示は、上述した添加物に限定されない。例えば、第1のコア103Aおよび第2のコア103Bの一方または双方の添加物に、ハフニウム(Hf)、チタン(Ti)、ゲルマニウム(Ge)、アルミニウム(Al)、リン(P)、ホウ素(B)、炭素(C)、および、フッ素(F)のいずれか1つ以上が適用されてもよい。 However, the present disclosure is not limited to the additives described above. For example, the additives in one or both of the first core 103A and the second core 103B may be one or more of hafnium (Hf), titanium (Ti), germanium (Ge), aluminum (Al), phosphorus (P), boron (B), carbon (C), and fluorine (F).

 また、SiO2の組成において、Si成分を増加することで第2のコア103Bの屈折率を高めてもよい。また、水素を添加され、ガラスネットワーク中にヒドロキシ基(OH基)を含有したSiO2を第2のコア103Bに適用することで、第2のコア103Bの屈折率を高めてもよい。さらに、熱処理によって第1のコア103Aの添加物を第2のコア103Bに拡散させることによって、第2のコア103Bの屈折率を高めてもよい。また、上述した方法のいずれかが適宜に組み合わされてもよい。 The refractive index of the second core 103B may be increased by increasing the Si component in the composition of SiO 2. The refractive index of the second core 103B may be increased by applying SiO 2 to which hydrogen has been added and which contains hydroxyl groups (OH groups) in the glass network to the second core 103B. The refractive index of the second core 103B may be increased by diffusing the additive of the first core 103A into the second core 103B by heat treatment. Any of the above-mentioned methods may be appropriately combined.

 <導波路断面構造の作製方法の一例>
 図2に例示した、下部クラッド層102A、第1のコア103A、および、上部クラッド層102Bは、既存のPLC作製方法によって実現できる。例えば、下部クラッド層102Aおよび第1のコア103Aを既存の手法によって成膜した後に、フォトリソグラフィおよびドライエッチングにより第1のコア103Aを成形する。第1のコア103Aの断面形状は、例示的に、正方形のような矩形であってよく、また、X軸方向に位置する両側壁がY軸方向に対して傾斜したメサ形状であってもよい。
<An example of a method for producing a waveguide cross-sectional structure>
The lower cladding layer 102A, the first core 103A, and the upper cladding layer 102B illustrated in Fig. 2 can be realized by an existing PLC manufacturing method. For example, the lower cladding layer 102A and the first core 103A are formed by an existing method, and then the first core 103A is formed by photolithography and dry etching. The cross-sectional shape of the first core 103A may be, for example, a rectangle such as a square, or may be a mesa shape in which both side walls located in the X-axis direction are inclined with respect to the Y-axis direction.

 第2のコア103Bは、第1のコア103Aの成形後に、例えば、火炎堆積(FHD)法、スパッタリング法、化学気相堆積(CVD)法などを用いて下部クラッド層102Aの上に成膜する。これにより、図2に例示したように、断面視において、リブ1031を有し、このリブ1031内に第1のコア103Aを内包する第2のコア103Bが成形される。 After the first core 103A is formed, the second core 103B is formed on the lower cladding layer 102A using, for example, flame deposition (FHD), sputtering, or chemical vapor deposition (CVD). As a result, as shown in FIG. 2, the second core 103B is formed, which has a rib 1031 in a cross-sectional view and contains the first core 103A within the rib 1031.

 その後、第2のコア103Bの上部に、上部クラッド層102Bを例えば既存の手法を用いて成膜することにより、第2のコア103Bを覆う上部クラッド層102Bが形成され、図2に例示した断面構造が実現される。 Then, the upper clad layer 102B is formed on the top of the second core 103B using, for example, an existing method, to form the upper clad layer 102B that covers the second core 103B, thereby realizing the cross-sectional structure illustrated in FIG. 2.

 <コア寸法の一例>
 本実施形態において、第1のコア103AのY軸方向の厚みは、非限定的な一例として2μmである。第1のコア103AのX軸方向の幅(コア幅)は、第1の合波部50と第2の合波部70とで異なってよいため、後述する。
<Example of core dimensions>
In this embodiment, the thickness of the first core 103A in the Y-axis direction is 2 μm as a non-limiting example. The width (core width) of the first core 103A in the X-axis direction may be different between the first multiplexing section 50 and the second multiplexing section 70, as described later.

 第2のコア103Bの厚みは非限定的な一例として0.5μmである。本開示は、上述した厚みに限定されない。第2のコア103Bの厚みは、第1のコア103Aの厚み以下であればよい。 The thickness of the second core 103B is 0.5 μm as a non-limiting example. The present disclosure is not limited to the thickness described above. The thickness of the second core 103B may be equal to or less than the thickness of the first core 103A.

 ただし、第2のコア103Bの厚みが第1のコア103Aの厚みよりも厚い場合であっても、作製時のばらつきによる光回路特性の変動を抑制し、かつ、高い歩留りを実現可能な光モジュールを提供できる。また、既存のGeドープSiO2をコアに用いたPLCと比較して、可視光入力による導波路の実効屈折率の変動に起因する光回路特性の劣化を抑制可能なPLCが得られる。 However, even if the thickness of the second core 103B is thicker than that of the first core 103A, it is possible to provide an optical module that can suppress the fluctuation of the optical circuit characteristics due to the variability during fabrication and realize a high yield. Also, compared to the existing PLC using Ge-doped SiO2 for the core, it is possible to obtain a PLC that can suppress the deterioration of the optical circuit characteristics caused by the fluctuation of the effective refractive index of the waveguide due to the input of visible light.

 第2のコア103Bの厚みが第1のコア103Aの厚みよりも厚い場合、後述する理由によってチップサイズが大きくなり易いという副次的効果が生じ得る。また、第2のコア103Bの厚みを第1のコア103Aの厚みよりも厚くするため、成膜コストが増大し得る。 If the thickness of the second core 103B is greater than the thickness of the first core 103A, a secondary effect may occur in which the chip size tends to become larger for reasons described below. In addition, since the thickness of the second core 103B is made greater than the thickness of the first core 103A, the film formation cost may increase.

 <RGBカプラを構成するBGカプラの光回路特性について>
 図3は、図1に示した光合波回路1における第1の合波部50の模式的な断面図であり、図1に示した光合波回路1のB-B′断面を例示する。図3は、方向性結合器である合波部50の結合部、別言すると、方向性結合器を構成する2つの導波路の結合部に着目した断面図に相当する。
<Optical circuit characteristics of the BG coupler that constitutes the RGB coupler>
Fig. 3 is a schematic cross-sectional view of the first multiplexing section 50 in the optical multiplexing circuit 1 shown in Fig. 1, illustrating the B-B' cross section of the optical multiplexing circuit 1 shown in Fig. 1. Fig. 3 corresponds to a cross-sectional view focusing on the coupling section of the multiplexing section 50 which is a directional coupler, in other words, the coupling section of two waveguides which constitute the directional coupler.

 図3に例示したように、合波部50は、2つの入力導波路10および20のそれぞれに結合される導波路を構成するコアとしてX軸方向に並んだ2つの第1のコア103Aを下部クラッド層102Aの上に有する。 As shown in FIG. 3, the multiplexing section 50 has two first cores 103A arranged in the X-axis direction on the lower cladding layer 102A as cores that constitute the waveguides coupled to the two input waveguides 10 and 20, respectively.

 そして、2つのコア103Aのそれぞれを覆うように第2のコア103Bが形成される。例えば、2つの第1のコア103Aのそれぞれに対応して、2つのリブ1031が第2のコア103Bに形成され、個々のリブ1031に第1のコア103Aが内包される。 Then, a second core 103B is formed so as to cover each of the two cores 103A. For example, two ribs 1031 are formed on the second core 103B corresponding to each of the two first cores 103A, and each of the ribs 1031 contains the first core 103A.

 なお、図3の断面視において、2つのリブ1031の間に上部クラッド層102Bによって満たされた「溝」が存在しているが、この「溝」は、例えば、第2のコア103Bの形成(例えば、成膜)工程において形成され得る溝であって、形成されないこともある。また、「溝」が形成された場合のY軸方向の深さも不問である。個々の第1のコア103Aが第2のコア103Bに覆われていれば、下部クラッド層102Aの上面に到達する深さの「溝」が形成されても構わない。 In the cross-sectional view of FIG. 3, there is a "groove" between the two ribs 1031 that is filled with the upper cladding layer 102B. However, this "groove" is a groove that may be formed, for example, in the formation (e.g., deposition) process of the second core 103B, and may not be formed. In addition, the depth of the "groove" in the Y-axis direction when it is formed is also irrelevant. As long as each first core 103A is covered by the second core 103B, a "groove" may be formed deep enough to reach the top surface of the lower cladding layer 102A.

 ここで、非限定的な一例として、方向性結合器の2つの導波路を構成する2つのコア103AそれぞれのX軸方向の幅(コア幅)は1μm、2つのコア103AのX軸方向の間隔(ギャップ幅)は1μm、方向性結合器のZ軸方向の結合長は250μmである。第1のコア103Aおよび第2のコア103Bの厚み、並びに、クラッド層102に対する第1のコア103Aの比屈折率差は既述の値であってよい。 Here, as a non-limiting example, the width in the X-axis direction (core width) of each of the two cores 103A constituting the two waveguides of the directional coupler is 1 μm, the distance (gap width) between the two cores 103A in the X-axis direction is 1 μm, and the coupling length in the Z-axis direction of the directional coupler is 250 μm. The thicknesses of the first core 103A and the second core 103B, and the relative refractive index difference of the first core 103A with respect to the cladding layer 102 may be the values already described.

 なお、図2または図4に例示した第2のコア103Bを有する導波路構造は、合波部70に対して同様に適用され得る。 The waveguide structure having the second core 103B illustrated in FIG. 2 or FIG. 4 can be similarly applied to the multiplexing section 70.

 図4に、本実施形態における第1の合波部50の透過スペクトルの一例を示す。図4に例示したように、スルーポートの透過スペクトル401は、波長λ2に該当する495~570nmにおいてピークを有し、クロスポートの透過スペクトル402は、波長λ1に該当する400~495nmにおいてピークを有する。 FIG. 4 shows an example of the transmission spectrum of the first multiplexing section 50 in this embodiment. As shown in FIG. 4, the transmission spectrum 401 of the through port has a peak at 495 to 570 nm, which corresponds to wavelength λ2, and the transmission spectrum 402 of the cross port has a peak at 400 to 495 nm, which corresponds to wavelength λ1.

 よって、方向性結合器である合波部50を構成する2つの導波路にそれぞれ入力された光が、1つの導波路に合波されることが理解される。本実施形態では、便宜的に、スルーポートの波長550nmにおける透過率を「λ2透過率」と称し、クロスポートの波長440nmにおける透過率を「λ1透過率」と称する。 It can therefore be understood that the light input to each of the two waveguides constituting the multiplexing section 50, which is a directional coupler, is multiplexed into one waveguide. In this embodiment, for convenience, the transmittance at the through port at a wavelength of 550 nm is referred to as the "λ2 transmittance," and the transmittance at the cross port at a wavelength of 440 nm is referred to as the "λ1 transmittance."

 <第2のコアを有さない比較サンプルとの比較>
 以下、本実施形態において得られる作用効果を説明するため、図2に例示した、第2のコア103Bを有する導波路構造を用いて作製した合波部50の光回路特性を比較サンプルの光回路特性との比較において説明する。比較サンプルは、第2のコア103Bを有さない一般的な導波路構造を用いて作製した合波部である。
<Comparison with a comparative sample not having a second core>
In order to explain the effects obtained in this embodiment, the optical circuit characteristics of the multiplexer 50 fabricated using the waveguide structure having the second core 103B as exemplified in Fig. 2 will be compared with the optical circuit characteristics of a comparative sample. The comparative sample is a multiplexer fabricated using a general waveguide structure not having the second core 103B.

 <本実施形態の導波路構造と比較サンプルとの相違>
 図5に、第2のコアを有さない比較サンプルとしての合波部における導波路構造の模式的な断面図を示す。図5は図2に対応する断面図であり、図5に示すように、比較サンプルの導波路構造は、基板101と、下部クラッド層102Aと、リブ型の第1のコア103Aと、上部クラッド層102Bと、を有する。図5に例示した断面構造は、一般的な石英系PLCにおける導波路の断面構造と等価であると理解されてよい。
<Differences between the Waveguide Structure of the Present Embodiment and Comparative Samples>
Fig. 5 shows a schematic cross-sectional view of a waveguide structure in a multiplexing section as a comparative sample having no second core. Fig. 5 is a cross-sectional view corresponding to Fig. 2, and as shown in Fig. 5, the waveguide structure of the comparative sample has a substrate 101, a lower clad layer 102A, a rib-shaped first core 103A, and an upper clad layer 102B. The cross-sectional structure shown in Fig. 5 may be understood to be equivalent to the cross-sectional structure of a waveguide in a general silica-based PLC.

 図5に示した比較サンプルの導波路におけるコア103Aの幅、厚み、および、比屈折率差は、それぞれ、図2に例示した第1のコア103Aの幅、厚み、および、比屈折率差と同等でよい。また、図5の比較サンプルにおける上部クラッド層102Bおよび下部クラッド層102Aの屈折率も、図2に例示した上部クラッド層102Bおよび下部クラッド層102Aの屈折率とそれぞれ同等でよい。ただし、結合長については、第2のコア103Bの有無に応じて比較の条件を調整するため、図2の例では250μmとし、図5の比較サンプルでは320μmとした。 The width, thickness, and relative refractive index difference of the core 103A in the comparative sample waveguide shown in FIG. 5 may be equivalent to the width, thickness, and relative refractive index difference of the first core 103A illustrated in FIG. 2. The refractive indexes of the upper cladding layer 102B and the lower cladding layer 102A in the comparative sample in FIG. 5 may also be equivalent to the refractive indexes of the upper cladding layer 102B and the lower cladding layer 102A illustrated in FIG. 2. However, in order to adjust the comparison conditions depending on the presence or absence of the second core 103B, the coupling length is set to 250 μm in the example in FIG. 2 and 320 μm in the comparative sample in FIG. 5.

 <BGカプラの光回路特性のウェハ面内分布>
 図6は、複数の光合波回路1がウェハ600に配列された例を模式的に示す図である。図6においては、ウェハ600のオリエンテーション・フラット(O.F.)に対して垂直な方向、かつ、ウェハ600の中央を通る線分上に、複数の光合波回路1が配列された例が示される。別言すると、図6において、光合波回路1を構成する合波部50のウェハ面内位置が示される。ウェハ600の直径は非限定的な一例として6インチ(約15cm)である。ウェハ面は、例えば図1~図3に示したXZ平面に対応する。
<In-wafer distribution of optical circuit characteristics of BG coupler>
6 is a diagram showing a schematic example of an arrangement of a plurality of optical multiplexing circuits 1 on a wafer 600. FIG. 6 shows an example in which a plurality of optical multiplexing circuits 1 are arranged in a direction perpendicular to the orientation flat (O.F.) of the wafer 600 and on a line segment passing through the center of the wafer 600. In other words, FIG. 6 shows the in-plane position of the multiplexing section 50 constituting the optical multiplexing circuit 1. The diameter of the wafer 600 is 6 inches (about 15 cm) as a non-limiting example. The wafer surface corresponds to the XZ plane shown in FIGS. 1 to 3, for example.

 また、図7(a)および図7(b)は、ウェハ面内位置(cm)を横軸、透過率(dB)を縦軸として、λ1透過率およびλ2透過率のウェハ面内分布の一例を示す図である。図7(a)および図7(b)には、ウェハ600の中央部を基準(例えば、0cm)とした場合の合波部50の位置に対するλ1透過率およびλ2透過率がプロットされている。四角形のプロットがλ1透過率を示し、菱形のプロットがλ2透過率を示す。 FIGS. 7(a) and 7(b) are diagrams showing an example of the distribution of λ1 transmittance and λ2 transmittance on a wafer, with the horizontal axis representing the wafer position (cm) and the vertical axis representing transmittance (dB). In FIG. 7(a) and FIG. 7(b), the λ1 transmittance and λ2 transmittance are plotted against the position of the multiplexing section 50 when the center of the wafer 600 is set as the reference (e.g., 0 cm). The square plots indicate the λ1 transmittance, and the diamond plots indicate the λ2 transmittance.

 図7(a)に示すように、第2のコア103Bを有する本実施形態による導波路構造の方向性結合器50では、λ1透過率およびλ2透過率の双方が6インチウェハ面内において安定的である。これに対し、図7(b)に示すように、比較サンプルである第2のコア103Bを有さない導波路構造の方向性結合器では、λ1透過率およびλ2透過率のうち、λ1透過率が大きくばらついているのがわかる。 As shown in FIG. 7(a), in the directional coupler 50 having a waveguide structure according to this embodiment with the second core 103B, both the λ1 transmittance and the λ2 transmittance are stable within the 6-inch wafer surface. In contrast, as shown in FIG. 7(b), in the directional coupler having a waveguide structure without the second core 103B, which is the comparative sample, it can be seen that the λ1 transmittance varies greatly between the λ1 transmittance and the λ2 transmittance.

 第1の合波部50においてλ1透過率の目標値が例えば-1.0dB以上である場合、図7(a)では、6インチウェハ面内において測定した合波部50のすべてが目標値を満足する。これに対し、図7(b)の比較サンプルでは、25個の合波部のうち8個がλ1透過率の目標値(-1.0dB)を達成できていない。 If the target value of λ1 transmittance in the first multiplexing section 50 is, for example, -1.0 dB or more, in FIG. 7(a), all multiplexing sections 50 measured within the 6-inch wafer surface meet the target value. In contrast, in the comparison sample in FIG. 7(b), 8 out of 25 multiplexing sections do not achieve the target value (-1.0 dB) of λ1 transmittance.

 この結果から、合波部50を構成する2つの導波路構造に第2のコア103Bを採用することによって、合波部50の光回路特性のばらつきを抑制できることが確認された。したがって、合波部50の歩留まり、ひいては光合波回路1の歩留まりが大きく向上する。 From these results, it was confirmed that by adopting the second core 103B in the two waveguide structures that make up the multiplexing section 50, it is possible to suppress the variation in the optical circuit characteristics of the multiplexing section 50. Therefore, the yield of the multiplexing section 50, and therefore the yield of the optical multiplexing circuit 1, is greatly improved.

 <比較サンプルの透過率が低下した原因について>
 次に、比較サンプルの透過率が低下した原因について考察する。図8に、比較サンプルの方向性結合器についての透過スペクトルの一例を示す。図8に例示した透過スペクトルは、図6に示した6インチウェハ面内のウェハ中央に相当する0cmの位置に配置された方向性結合器についての透過スペクトルに相当する。
<Reason for decrease in transmittance of comparison sample>
Next, the cause of the decrease in the transmittance of the comparative sample will be considered. Fig. 8 shows an example of the transmission spectrum of the directional coupler of the comparative sample. The transmission spectrum shown in Fig. 8 corresponds to the transmission spectrum of the directional coupler placed at the position of 0 cm, which corresponds to the center of the wafer within the 6-inch wafer shown in Fig. 6.

 図8において、符号801がスルーポートの透過スペクトルを示し、符号802がクロスポートの透過スペクトルを示す。図8から、図4に例示した構成の合波部(方向性結合器)50の透過スペクトル401および402と比較して、クロスポートの波長440nmにおけるλ1透過率が低下しており、かつ、スルーポートの波長440nmにおける透過率が増大していることがわかる。これは、比較サンプルの方向性結合器では、波長λ1における光結合率が例えば作製誤差によって低下したためであると考えられる。 In Figure 8, reference numeral 801 indicates the transmission spectrum of the through port, and reference numeral 802 indicates the transmission spectrum of the cross port. It can be seen from Figure 8 that, compared with the transmission spectra 401 and 402 of the multiplexing section (directional coupler) 50 of the configuration illustrated in Figure 4, the λ1 transmittance at a wavelength of 440 nm of the cross port is reduced, and the transmittance at a wavelength of 440 nm of the through port is increased. This is thought to be because, in the directional coupler of the comparison sample, the optical coupling rate at wavelength λ1 is reduced due to, for example, manufacturing errors.

 <光結合率の低下原因について>
 ここで、比較サンプルの方向性結合器において光結合率が低下した原因の1つとしては、方向性結合器を構成する2つの導波路の実効屈折率が非対称であることが挙げられる。例えば、比較サンプルによる方向性結合器の光結合率が低下した原因は、モード結合理論から以下のように説明できる。
<Causes of decrease in optical coupling rate>
One of the reasons for the decrease in the optical coupling rate of the comparative sample directional coupler is the asymmetry of the effective refractive indexes of the two waveguides that make up the directional coupler. For example, the reason for the decrease in the optical coupling rate of the comparative sample directional coupler can be explained as follows from the mode coupling theory.

 下記の式(2)および式(3)は、それぞれ、スルーポートおよびクロスポートを伝搬する光強度と結合長との関係の一例を示す(例えば、非特許文献6)。
The following formulas (2) and (3) show an example of the relationship between the coupling length and the light intensity propagating through the through port and the cross port, respectively (for example, Non-Patent Document 6).

 式(2)は、スルーポートを伝搬する規格化光強度を表し、式(3)は、クロスポートを伝搬する規格化光強度を表す。これらの式(2)および式(3)は、スルーポートから光が入力されることを想定した式であり、zは結合長を表す。z=0(入力部)においてPThrough(0)=1であることから、スルーポートの光入力を確認できる。 Equation (2) represents the normalized optical intensity propagating through the through port, and equation (3) represents the normalized optical intensity propagating through the cross port. These equations (2) and (3) are equations assuming that light is input from the through port, and z represents the coupling length. Since P Through (0) = 1 at z = 0 (input section), the optical input of the through port can be confirmed.

 式(2)および式(3)におけるFおよびqは、それぞれ、下記の式(4)および式(5)によって表される。
F and q in formulas (2) and (3) are represented by the following formulas (4) and (5), respectively.

 式(4)および式(5)において、χ(カイ)は方向性結合器のモード結合定数を表し、δは方向性結合器を構成する2つの導波路の伝搬定数(≒実効屈折率)の差分を表し、例えば、下記の式(6)によって表される。式(6)において、βThroughは、スルーポートの導波路の伝搬定数を表し、βCrossはクロスポートの導波路の伝搬定数を表す。
In formulas (4) and (5), χ (chi) represents the mode coupling constant of the directional coupler, and δ represents the difference between the propagation constants (≈effective refractive index) of the two waveguides that constitute the directional coupler, and is represented, for example, by the following formula (6): In formula (6), β Through represents the propagation constant of the through port waveguide, and β Cross represents the propagation constant of the cross port waveguide.

 図9に、式(3)に基づいて導出した、方向性結合器のクロスポートを伝搬する光パワーの規格化距離依存性の一例を示す。光パワーは入力した光パワーで規格化されており、最大1である。規格化距離は、qとzとの積である。 Figure 9 shows an example of the normalized distance dependency of the optical power propagating through the cross port of a directional coupler, derived based on equation (3). The optical power is normalized by the input optical power, and has a maximum of 1. The normalized distance is the product of q and z.

 図9に示すように、規格化距離が例えば、π/2変化する毎に、光パワーが周期的に最大になる。また、図9には、異なるF値(例えば、F=1.0、F=0.6、F=0.2)についての光結合率が例示される。F値が低下するほど、クロスポートを伝搬する光パワーの最大値が低下する傾向にあることがわかる。 As shown in Figure 9, the optical power periodically reaches a maximum every time the normalized distance changes by, for example, π/2. Figure 9 also illustrates the optical coupling ratio for different F values (for example, F = 1.0, F = 0.6, F = 0.2). It can be seen that the maximum value of the optical power propagating through the cross port tends to decrease as the F value decreases.

 図10には、式(2)に基づいて同様に計算した、方向性結合器のスルーポートを伝搬する光パワーの規格化距離依存性の一例が示される。図10では、F値が低下するほど、スルーポートを伝搬する最小の光パワーが増大する傾向にあることがわかる。したがって、Fは、光結合率の最大値を決める係数であると理解されてよい。 Figure 10 shows an example of the normalized distance dependency of the optical power propagating through the through port of a directional coupler, calculated in a similar manner based on equation (2). It can be seen from Figure 10 that the minimum optical power propagating through the through port tends to increase as the F value decreases. Therefore, F can be understood to be a coefficient that determines the maximum value of the optical coupling rate.

 F=1.0の場合は、光パワーは、スルーポートからクロスポートへその殆どが移行するが、F<1の場合には、F値が小さくなるにしたがって、クロスポートへの光結合率が低下し、スルーポートに光が残ることになる。 When F = 1.0, most of the optical power is transferred from the through port to the cross port, but when F < 1, as the F value becomes smaller, the optical coupling rate to the cross port decreases, and some light remains in the through port.

 上述した比較サンプルの方向性結合器において、クロスポートのλ1透過率が低下した原因はF値が1以下に顕著に下がっているためと考えられる。F値は、方向性結合器を構成する2つの導波路の実効屈折率の差δとモード結合定数χとで決まるため、比較サンプルにおいては第1のコアの加工形状のばらつきによって、δが増大したと考えられる。例えば、方向性結合器を構成する2つの導波路のコア幅および側壁角度の一方または双方にばらつきが生じたことが疑われる。 In the directional coupler of the comparative sample described above, the decrease in the λ1 transmittance of the cross port is believed to be due to the F-factor dropping significantly below 1. The F-factor is determined by the difference δ in the effective refractive index of the two waveguides that make up the directional coupler and the mode coupling constant χ, so it is believed that δ increased in the comparative sample due to variations in the processed shape of the first core. For example, it is suspected that variations have occurred in one or both of the core widths and sidewall angles of the two waveguides that make up the directional coupler.

 第2のコア103Bを有する本実施形態の導波路構造においても、第1のコア103Aは例えば比較サンプルにおけるコア103Bと同じ方法によって加工されてよいため、同様の加工形状のばらつきが生じ得る。しかしながら、本実施形態の導波路構造では、第2のコア103Bが存在することで、F値の低下を抑制し、歩留りを改善できる。以下に、その理由を説明する。 Even in the waveguide structure of this embodiment having the second core 103B, the first core 103A may be processed by the same method as the core 103B in the comparison sample, for example, and similar variations in the processed shape may occur. However, in the waveguide structure of this embodiment, the presence of the second core 103B can suppress the decrease in the F value and improve the yield. The reason for this is explained below.

 <モード結合定数χが第2のコアの存在によって高められる>
 本実施形態の構成では、第2のコア103Bによってモード結合定数χを、第2のコア103Bが存在しない場合よりも大きくできる。モード結合定数χを大きくできることによって、第1のコア103Aの加工形状のばらつきによるF値の低下が抑制されて光結合率の低下が抑制される。
The mode coupling constant χ is enhanced by the presence of the second core.
In the configuration of this embodiment, the second core 103B can make the mode coupling constant χ larger than when the second core 103B is not present. By making the mode coupling constant χ larger, a decrease in the F value caused by variations in the processed shape of the first core 103A is suppressed, and a decrease in the optical coupling rate is suppressed.

 前掲の式(4)について既述のとおり、Fは、モード結合定数χと、方向性結合器を構成する2つの導波路の伝搬定数(≒実効屈折率)の差分δとで表されるため、モード結合定数χが大きいほど同じδでもF値が1に近づくことがわかる。 As already mentioned above about equation (4), F is expressed by the mode coupling constant χ and the difference δ between the propagation constants (≒effective refractive index) of the two waveguides that make up the directional coupler. Therefore, it can be seen that the larger the mode coupling constant χ, the closer the F value is to 1 even with the same δ.

 ここで、モード結合定数χは定性的には方向性結合器を構成する2つの導波路の一方を伝搬する光の電界が他方の導波路に、どの程度、到達または影響するかによって決まる(例えば、非特許文献6)。例えば、一方の導波路を伝搬する光の電界が他方の導波路に強く影響するほど、モード結合定数χは大きくなる。 Here, the mode coupling constant χ is qualitatively determined by the extent to which the electric field of light propagating through one of the two waveguides that make up the directional coupler reaches or affects the other waveguide (for example, Non-Patent Document 6). For example, the stronger the electric field of light propagating through one waveguide affects the other waveguide, the larger the mode coupling constant χ becomes.

 本実施形態の導波路構造では、第1のコア103Aよりも屈折率が低く、かつ、クラッド層102よりも屈折率の高い第2のコア103Bを用いることで、第1のコア103Aを伝搬する光のモードフィールド径が拡大される。 In the waveguide structure of this embodiment, the mode field diameter of the light propagating through the first core 103A is expanded by using the second core 103B, which has a lower refractive index than the first core 103A and a higher refractive index than the cladding layer 102.

 図11に、第2のコア103Bを有する導波路断面構造、および、第2のコア103Bを有さない導波路断面構造のそれぞれについてのモードフィールド分布の計算結果の一例を示す。図11(a)は、X軸方向についての位置(μm)と規格化強度(任意単位(a.u.))との関係の一例を示し、図11(b)は、Y軸方向についての位置(μm)と規格化強度(a.u.)との関係の一例を示す。 Figure 11 shows an example of the calculation results of the mode field distribution for a waveguide cross-sectional structure having a second core 103B and a waveguide cross-sectional structure not having a second core 103B. Figure 11(a) shows an example of the relationship between position (μm) in the X-axis direction and normalized intensity (arbitrary units (a.u.)), and Figure 11(b) shows an example of the relationship between position (μm) in the Y-axis direction and normalized intensity (a.u.).

 第1のコア103Aの幅、厚み、および、比屈折率差は既述のとおりである。図11(a)および図11(b)から、第2のコア103Bを設けることで、比較サンプルよりもモードフィールド径が拡大することがわかる。本実施形態では、第2のコア103Bによってモードフィールド径を拡大し、モード結合定数を高めることで、方向性結合器の歩留りを向上させる。 The width, thickness, and relative refractive index difference of the first core 103A are as described above. From Figures 11(a) and 11(b), it can be seen that by providing the second core 103B, the mode field diameter is increased compared to the comparison sample. In this embodiment, the second core 103B increases the mode field diameter and increases the mode coupling constant, thereby improving the yield of directional couplers.

 本実施形態の効果を確認するため、方向性結合器を構成する2つの導波路の実効屈折率をあえて異ならせた方向性結合器をいくつか作製し、透過率を評価した。例えば、2つの導波路のうち一方のコア103Aの幅をΔwだけ太くすることで、2つの導波路の実効屈折率に差異を設ける。第1のコア103Aの幅、厚み、比屈折率差、方向性結合器におけるギャップ幅、および、結合長は、既述の値と同等と理解されてよい。 In order to confirm the effect of this embodiment, several directional couplers were fabricated in which the effective refractive indexes of the two waveguides constituting the directional coupler were purposely made different, and the transmittance was evaluated. For example, a difference in the effective refractive index of the two waveguides was created by increasing the width of one of the two waveguides, core 103A, by Δw. The width, thickness, relative refractive index difference of the first core 103A, the gap width in the directional coupler, and the coupling length may be understood to be equivalent to the values already described.

 図12に、コア幅の差分Δwと方向性結合器のクロスポートのλ1透過率との関係の一例を示す。図12には、本実施形態の構成である第2のコア103Bを有する導波路構造の方向性結合器についての透過率1201、および、比較サンプルである第2のコア103Bを有さない導波路構造の方向性結合器についての透過率1202が示される。図12において、四角形および丸印で示したプロットがλ1透過率の測定値を表し、破線がλ1透過率の計算値を表す。 Figure 12 shows an example of the relationship between the core width difference Δw and the λ1 transmittance of the cross port of a directional coupler. Figure 12 shows transmittance 1201 for a directional coupler of a waveguide structure having a second core 103B, which is the configuration of this embodiment, and transmittance 1202 for a directional coupler of a waveguide structure not having a second core 103B, which is a comparison sample. In Figure 12, the plots shown with squares and circles represent the measured values of λ1 transmittance, and the dashed line represents the calculated values of λ1 transmittance.

 図12においては、Δwが0.1μmの場合、比較サンプルの透過率が-4.7dBにまで低下するのに対し、本実施形態の導波路構造を有する方向性結合器の透過率の低下は-1.4dBに抑制されることがわかる。 In Figure 12, it can be seen that when Δw is 0.1 μm, the transmittance of the comparison sample drops to -4.7 dB, whereas the drop in transmittance of the directional coupler having the waveguide structure of this embodiment is suppressed to -1.4 dB.

 この結果から、本実施形態の導波路構造を有する方向性結合器が、第1のコア103Aの加工形状のばらつきによる透過率の低下を抑制できることが確認された。クラッド層102に対する第2のコア103Bの比屈折率差は、例えば、第1のコア103Aの加工形状ばらつきの程度と、合波部50について許容される損失とを基に自由に選択されてよい。 These results confirm that the directional coupler having the waveguide structure of this embodiment can suppress the decrease in transmittance caused by the variation in the processed shape of the first core 103A. The relative refractive index difference of the second core 103B with respect to the cladding layer 102 may be freely selected based on, for example, the degree of variation in the processed shape of the first core 103A and the allowable loss for the multiplexing section 50.

 <第2のコアの屈折率について>
 上述した本実施形態においては、クラッド層102に対する第2のコア103Bの比屈折率差(Δ)を0.3%程度としたが、これに限られない。第2のコア103Bの屈折率がクラッド層102の屈折率よりも高ければ、第1のコア103Aの加工形状のばらつきよる透過率の低下を抑制できる。
<Refractive index of the second core>
In the above-described embodiment, the relative refractive index difference (Δ) of the second core 103B with respect to the cladding layer 102 is set to about 0.3%, but is not limited to this. If the refractive index of the second core 103B is higher than the refractive index of the cladding layer 102, it is possible to suppress a decrease in transmittance due to variations in the processed shape of the first core 103A.

 図13に、方向性結合器のクロスポートのλ1透過率と第2のコア103Bの比屈折率差との関係の一例を示す。図13の例では、例えば図3に例示した断面構造を有する方向性結合器において、第1のコア103Aのコア幅が1μm、厚みが2μm、方向性結合器を構成する2つの導波路を構成する2つのコア103Aの間のギャップ幅が1μmである。また、第1のコア103Aの比屈折率差は1.0%、2つの導波路のそれぞれを構成するコア103Aのコア幅の差分Δwは0.06μm、第2のコア103Bの厚みは0.5μmである。 Figure 13 shows an example of the relationship between the λ1 transmittance of the cross port of a directional coupler and the relative refractive index difference of the second core 103B. In the example of Figure 13, in a directional coupler having the cross-sectional structure illustrated in Figure 3, the first core 103A has a core width of 1 μm and a thickness of 2 μm, and the gap width between the two cores 103A constituting the two waveguides of the directional coupler is 1 μm. In addition, the relative refractive index difference of the first core 103A is 1.0%, the difference Δw between the core widths of the cores 103A constituting each of the two waveguides is 0.06 μm, and the thickness of the second core 103B is 0.5 μm.

 図13には、第2のコア103Bの比屈折率差を変えた場合のクロスポートのλ1透過率がプロットされている。図13には、第2のコア103Bの比屈折率差が0%、0.1%、0.3%、および、0.5%である場合のλ1透過率がプロットされており、第2のコア103Bの比屈折率差が大きいほど、λ1透過率が大きくなることがわかる。 In Figure 13, the λ1 transmittance of the cross port is plotted when the relative refractive index difference of the second core 103B is changed. In Figure 13, the λ1 transmittance is plotted when the relative refractive index difference of the second core 103B is 0%, 0.1%, 0.3%, and 0.5%, and it can be seen that the λ1 transmittance increases as the relative refractive index difference of the second core 103B increases.

 これは、第2のコア103Bの屈折率が大きいほど、コア幅の差分Δwによる影響を低減できることを示す。第2のコア103Bの比屈折率差が0.1%である場合においても、λ1透過率は、比屈折率差が最小の0%である場合よりも0.5dB程度、増大する。 This shows that the larger the refractive index of the second core 103B, the more the effect of the core width difference Δw can be reduced. Even when the relative refractive index difference of the second core 103B is 0.1%, the λ1 transmittance increases by about 0.5 dB compared to when the relative refractive index difference is the minimum of 0%.

 したがって、第2のコア103Bの比屈折率差が0%よりも大きければ、λ1透過率の増大効果が得られることを確認できる。第2のコア103Bの屈折率がクラッド層102よりも高ければ、上述したようにモードフィールドが拡大するため、本実施形態の期待する効果が得られる。 Therefore, it can be confirmed that if the relative refractive index difference of the second core 103B is greater than 0%, the effect of increasing the λ1 transmittance can be obtained. If the refractive index of the second core 103B is higher than that of the cladding layer 102, the mode field expands as described above, and the expected effect of this embodiment can be obtained.

 <モード結合定数を増大し得るその他の方法との比較>
 上述した本実施形態では、第2のコア103Bによってモード結合定数を増大することで、加工形状のばらつきによる光結合率の低下を抑制できることについて説明した。以下では、モード結合定数を増大し得るその他の方法(またはアプローチ)との相違について説明する。
Comparison with other methods that can increase the mode coupling constant
In the above-described embodiment, it has been described that the decrease in the optical coupling rate due to the variation in the processed shape can be suppressed by increasing the mode coupling constant by the second core 103B. Below, the difference from other methods (or approaches) that can increase the mode coupling constant will be described.

 <ギャップ幅の縮小によりモード結合定数を増大する方法との比較>
 モード結合定数を増大するアプローチの他の一例として、方向性結合器のギャップ幅を縮小することが挙げられる。ギャップ幅を小さくするほど、一方の導波路を伝搬する光の電界が他方の導波路に到達し易くなるため、モード結合定数が増大する。
<Comparison with the method of increasing the mode coupling constant by narrowing the gap width>
Another approach to increasing the mode coupling constant is to reduce the gap width of the directional coupler: as the gap width is reduced, the electric field of light propagating in one waveguide can more easily reach the other waveguide, thereby increasing the mode coupling constant.

 ただし、実際にはギャップ幅をある一定以上縮小した場合、上部クラッド層102Bが方向性結合器のギャップに入り込まないために空隙(ボイド)が形成され得る。ギャップ部分に空隙が形成された場合、方向性結合器の特性が大きく変動し、その回路は所期の性能または仕様(例えば、製品仕様)を満たせない可能性がある。 However, in reality, if the gap width is reduced beyond a certain point, the upper cladding layer 102B may not enter the gap of the directional coupler, resulting in the formation of a void. If a void is formed in the gap, the characteristics of the directional coupler may vary significantly, and the circuit may not meet the desired performance or specifications (e.g., product specifications).

 よって、第1のコア103Aの厚みにもよるが、本実施形態のコア103Aの厚みが2μmであるケースにおいては、ギャップ幅は0.8μm以上であることが好ましい。本実施形態の第2のコア103Bを用いた構成では、ギャップ幅を縮小せずにモード結合定数を増大できるため、ギャップ部分に空隙が形成されることを抑制する観点においても有効である。 Thus, although it depends on the thickness of the first core 103A, in the case where the thickness of the core 103A of this embodiment is 2 μm, the gap width is preferably 0.8 μm or more. In the configuration using the second core 103B of this embodiment, the mode coupling constant can be increased without reducing the gap width, which is also effective in terms of preventing the formation of voids in the gap portion.

 <コア-クラッド間の屈折率差の低減によりモード結合定数を増大する方法との比較>
 モード結合定数を増大し得る他のアプローチとして、第1のコア103Aの比屈折率差を低減することが挙げられる。方向性結合器を構成する2つの導波路のコア幅、厚み、および、ギャップ幅が同じ場合について比較すると、コア103Aの比屈折率差を低減することでモード結合定数は増大する。
<Comparison with the method of increasing the mode coupling constant by reducing the refractive index difference between the core and cladding>
Another approach that can increase the mode coupling constant is to reduce the relative refractive index difference of the first core 103 A. When comparing two waveguides that make up a directional coupler with the same core width, thickness, and gap width, the mode coupling constant increases by reducing the relative refractive index difference of the core 103 A.

 ただし、比屈折率差を低減した場合、光回路のチップサイズが増大し得る。例えば、平面光波回路は生産コストの抑制のため、所望の機能を実現可能な最小のチップサイズに設計される。チップサイズを決定する要素の1つに、曲げ導波路の曲げ半径がある。曲げ半径は、許容される放射損失の範囲内において最小に設定されることが一般的である。比屈折率差を低減するアプローチでは、方向性結合器などの要素回路の歩留まりは向上する一方で、曲げ半径およびチップサイズが増大し得る。 However, reducing the relative refractive index difference can increase the chip size of the optical circuit. For example, in order to keep production costs down, planar lightwave circuits are designed to have the smallest chip size possible that achieves the desired functionality. One of the factors that determines the chip size is the bending radius of the curved waveguide. The bending radius is generally set to the minimum within the range of allowable radiation loss. With the approach of reducing the relative refractive index difference, the yield of component circuits such as directional couplers improves, but the bending radius and chip size can increase.

 これに対し、本実施形態の第2のコア103Bを用いた構成では、比屈折率差を低減するアプローチよりも曲げ半径に与える影響を低減できる。図14(a)に、第2のコア103Bを有する本実施形態の導波路構造および比屈折率差(Δ)を模式的に示す。図14(b)に、第2のコア103Bを有さない比較サンプルの導波路構造および比屈折率差(Δ)を模式的に示す。図14(c)に、比屈折率差を低減した導波路構造および比屈折率差(Δ)を模式的に示す。 In contrast, the configuration using the second core 103B of this embodiment can reduce the impact on the bending radius more than the approach of reducing the relative refractive index difference. Figure 14(a) shows a schematic diagram of the waveguide structure and relative refractive index difference (Δ) of this embodiment having the second core 103B. Figure 14(b) shows a schematic diagram of the waveguide structure and relative refractive index difference (Δ) of a comparison sample not having the second core 103B. Figure 14(c) shows a schematic diagram of the waveguide structure and relative refractive index difference (Δ) with a reduced relative refractive index difference.

 図14(a)および図14(b)に例示した導波路構造におけるコア103Aの幅、厚み、比屈折率差は既述のとおりである。図14(c)に例示した導波路構造では、クラッド層102に対するコア103aの比屈折率差が0.7%に低減されている。この比屈折率差は、図14(a)に例示した本実施形態の導波路構造における第1のコア103Aと第2のコア103Bとの比屈折率差である0.7%と同じ値である。 The width, thickness, and relative refractive index difference of the core 103A in the waveguide structure illustrated in Figures 14(a) and 14(b) are as described above. In the waveguide structure illustrated in Figure 14(c), the relative refractive index difference of the core 103a with respect to the cladding layer 102 is reduced to 0.7%. This relative refractive index difference is the same value as the relative refractive index difference between the first core 103A and the second core 103B, 0.7%, in the waveguide structure of this embodiment illustrated in Figure 14(a).

 次に、図15に、図14(a)~図14(c)に示した導波路構造における曲げ導波路の曲げ角度90°あたりの透過率と曲げ半径との関係の一例を示す。図15において、各プロットは曲げ損失の測定値を示し、破線は計算値を示す。曲げ導波路に入力した光の波長は440nmである。 Next, Figure 15 shows an example of the relationship between the transmittance per bending angle of 90° and the bending radius of the bent waveguide in the waveguide structure shown in Figures 14(a) to 14(c). In Figure 15, each plot shows the measured bending loss, and the dashed line shows the calculated value. The wavelength of the light input to the bent waveguide is 440 nm.

 例えば、図15において、四角形のプロットおよび破線1501が、それぞれ、図14(a)に例示した本実施形態の導波路構造についての測定値および計算値を示す。丸印のプロットおよび破線1502が、それぞれ、図14(b)に例示した比較サンプルの導波路構造についての測定値および計算値を示す。菱形のプロットおよび破線1503が、それぞれ、図14(c)に例示した、比屈折率差を低減した導波路構造についての測定値および計算値を示す。 For example, in FIG. 15, the square plot and dashed line 1501 respectively show the measured values and calculated values for the waveguide structure of this embodiment illustrated in FIG. 14(a). The circle plot and dashed line 1502 respectively show the measured values and calculated values for the waveguide structure of the comparative sample illustrated in FIG. 14(b). The diamond plot and dashed line 1503 respectively show the measured values and calculated values for the waveguide structure with reduced relative refractive index difference illustrated in FIG. 14(c).

 最小曲げ半径を、曲げ角度90°あたりの透過率が0.9以上となる曲げ半径であると定義した場合、図15から、比較サンプルの最小曲げ半径は450μm程度であり、本実施形態の導波路構造での最小曲げ半径は500μm程度であることがわかる。一方、比屈折率差を0.7%に低減するアプローチを採用した導波路構造での最小曲げ半径は、1150μmである。 If the minimum bending radius is defined as the bending radius at which the transmittance per bending angle of 90° is 0.9 or more, it can be seen from Figure 15 that the minimum bending radius of the comparison sample is approximately 450 μm, and the minimum bending radius of the waveguide structure of this embodiment is approximately 500 μm. On the other hand, the minimum bending radius of the waveguide structure that adopts the approach of reducing the relative refractive index difference to 0.7% is 1150 μm.

 この結果が示すように、本実施形態の導波路構造では、比較サンプルとほぼ同等の最小曲げ半径を採用することが可能であり、かつ、比屈折率差を低減するアプローチを採用した導波路構造よりも大幅に最小曲げ半径を低減することが可能である。 As these results show, the waveguide structure of this embodiment can adopt a minimum bending radius that is roughly equivalent to that of the comparison sample, and can reduce the minimum bending radius significantly more than a waveguide structure that adopts an approach that reduces the relative refractive index difference.

 また、比屈折率差を低減するアプローチを採用した導波路構造は、実質的には本実施形態の導波路構造において第2のコア103Bの厚みを第1のコア103Aの厚みよりも十分に厚くした構造に相当する。そのため、曲げ半径が本実施形態の導波路構造と比較して増大する。これが、既述の「チップサイズが大きくなり易いという」副次的効果に相当する。 In addition, a waveguide structure that adopts an approach to reduce the relative refractive index difference is essentially equivalent to a structure in which the thickness of the second core 103B is made sufficiently thicker than the thickness of the first core 103A in the waveguide structure of this embodiment. Therefore, the bending radius is increased compared to the waveguide structure of this embodiment. This corresponds to the secondary effect of "the chip size tends to become larger" mentioned above.

 <他の光回路の歩留まり向上の可能性>
 上述した実施形態においては、第1の合波部50が方向性結合器である場合において、第2のコア103Bを有する本実施形態の導波路構造が歩留まりの向上に寄与することを説明した。しかしながら、本実施形態は、方向性結合器に限らず、第2の合波部70を含む他の光回路においても効果を発揮し得る。
<Potential to improve yields of other optical circuits>
In the above embodiment, it has been described that the waveguide structure of this embodiment having the second core 103B contributes to improving the yield when the first multiplexing section 50 is a directional coupler. However, this embodiment is not limited to directional couplers, and may also be effective in other optical circuits including the second multiplexing section 70.

 例えば、多モード干渉計(MMI)、モードカプラ、Y分岐回路、マッハ・ツェンダー干渉計などいった光回路を合波部50または70に適用する場合においても、2つの導波路間のモード結合定数を増大することで、光回路特性を安定化する効果が期待できる。 For example, even when optical circuits such as a multimode interferometer (MMI), mode coupler, Y-branch circuit, or Mach-Zehnder interferometer are applied to the multiplexer 50 or 70, the effect of stabilizing the optical circuit characteristics can be expected by increasing the mode coupling constant between the two waveguides.

 例示的に、MMIにおいては、多モード導波路部につながる複数の入出力導波路が方向性結合器を形成するため、本実施形態の適用によって歩留まりの向上が期待できる。Y分岐回路についても同様である。マッハ・ツェンダー干渉計は、一般的にMMI、方向性結合器、および、Y分岐回路のいずれか2つ以上が組み合わされて構成されるため、やはり本実施形態の適用が有効である。 For example, in an MMI, multiple input and output waveguides connected to a multimode waveguide section form a directional coupler, so application of this embodiment is expected to improve yields. The same is true for the Y-branch circuit. A Mach-Zehnder interferometer is generally constructed by combining two or more of an MMI, a directional coupler, and a Y-branch circuit, so application of this embodiment is also effective.

 <可視光入力による実効屈折率の変動に起因する光回路特性劣化の抑制>
 上述した実施形態においては、方向性結合器のような要素回路の歩留り向上について説明した。以下では、本実施形態に係る導波路構造が、可視光入力による導波路の実効屈折率の変動に起因する光回路特性の劣化の抑制にも効果を発揮し得ることについて説明する。なお、可視光は、既存のPLCにおいて一般に扱われる波長よりも短い波長域の光の一例である。短波長域の光を扱うために、例えば既存のPLCよりも製品として要求される条件または仕様が厳しくなり得る。
<Suppression of optical circuit characteristic degradation caused by fluctuations in effective refractive index due to visible light input>
In the above-mentioned embodiment, the yield improvement of element circuits such as directional couplers has been described. In the following, it will be described that the waveguide structure according to this embodiment can also be effective in suppressing the deterioration of optical circuit characteristics caused by the fluctuation of the effective refractive index of the waveguide due to the input of visible light. Note that visible light is an example of light in a wavelength range shorter than the wavelengths generally handled in existing PLCs. In order to handle light in the short wavelength range, the conditions or specifications required as a product may be stricter than, for example, existing PLCs.

 <青色光入力に対する光回路特性の安定化>
 図16(a)および図16(b)に、波長450nm、光パワーが60mWの青色光の連続波(continuous wave,CW)を10000時間、入力した前後の透過スペクトルの一例を示す。
<Stabilization of optical circuit characteristics when blue light is input>
16(a) and 16(b) show an example of the transmission spectrum before and after a continuous wave (CW) blue light having a wavelength of 450 nm and an optical power of 60 mW is input for 10,000 hours.

 図16(a)は、第2のコア103Bを有する本実施形態の導波路構造にて構成された方向性結合器の透過スペクトルを示し、符号1601がスルーポートの透過スペクトル、符号1602がクロスポートの透過スペクトルをそれぞれ示す。 Figure 16(a) shows the transmission spectrum of a directional coupler configured with the waveguide structure of this embodiment having the second core 103B, where reference numeral 1601 indicates the transmission spectrum of the through port and reference numeral 1602 indicates the transmission spectrum of the cross port.

 図16(b)は、比較サンプルの導波路構造にて構成された方向性結合器の透過スペクトルを示し、符号1603がスルーポートの透過スペクトル、符号1604がクロスポートの透過スペクトルをそれぞれ示す。 Figure 16(b) shows the transmission spectrum of a directional coupler constructed with the waveguide structure of the comparison sample, where reference numeral 1603 indicates the transmission spectrum of the through port and reference numeral 1604 indicates the transmission spectrum of the cross port.

 また、図16(a)および図16(b)において、実線は青色光を入力する前の透過スペクトルを示し、破線は青色光を入力した後の透過スペクトルを示す。図16(a)および図16(b)から、青色光の入力前後で、比較サンプルの方向性結合器についての透過スペクトルの形状が大きく変化しているのに対し、本実施形態の導波路構造にて構成された方向性結合器の透過スペクトルは安定的であることがわかる。 In addition, in Figures 16(a) and 16(b), the solid line indicates the transmission spectrum before blue light is input, and the dashed line indicates the transmission spectrum after blue light is input. Figures 16(a) and 16(b) show that the shape of the transmission spectrum for the directional coupler of the comparison sample changes significantly before and after the input of blue light, whereas the transmission spectrum of the directional coupler configured with the waveguide structure of this embodiment is stable.

 <透過スペクトルの変化について>
 比較サンプルの方向性結合器について観測された透過スペクトルの形状変化は、青色光の入力によって導波路の実効屈折率が変化したことによって引き起こされたと考えられる。例えば、非特許文献2~4にも記述されるように、石英系材料に紫外光または可視光を入力または照射した場合、屈折率が変化することが知られている。
<Changes in transmission spectrum>
The change in the shape of the transmission spectrum observed for the comparative sample directional coupler is believed to be caused by a change in the effective refractive index of the waveguide due to the input of blue light. For example, as described in Non-Patent Documents 2 to 4, it is known that the refractive index changes when ultraviolet or visible light is input to or irradiated onto a quartz-based material.

 ここで、第2のコア103Bを有する本実施形態の導波路構造によって、このような屈折率の変化が抑制される理由の1つは、第2のコア103Bが、上部クラッド層102Bの屈折率の変化を抑制することにある。 One of the reasons why the waveguide structure of this embodiment, which has the second core 103B, suppresses such changes in the refractive index is that the second core 103B suppresses changes in the refractive index of the upper cladding layer 102B.

 ZrドープSiO2またはノンドープSiO2は、既存の石英系PLCのコア材料として用いられるGeドープSiO2と比較して、紫外光または可視光の入力時の屈折率変化量が小さいことが知られる(例えば、非特許文献3および4)。 It is known that Zr-doped SiO 2 or non-doped SiO 2 has a smaller refractive index change upon input of ultraviolet or visible light than Ge-doped SiO 2 , which is used as a core material for existing quartz-based PLCs (e.g., Non-Patent Documents 3 and 4).

 本実施形態の第2のコア103Bを有する導波路構造は、ZrドープSiO2によって構成された第1のコア103Aを、同様にZrドープSiO2によって構成された第2のコア103Bが覆う構造である。 The waveguide structure having the second core 103B of this embodiment has a structure in which a first core 103A made of Zr-doped SiO 2 is covered with a second core 103B similarly made of Zr-doped SiO 2 .

 このような導波路構造では、第1のコア103Aから漏れた光が第2のコア103Bによって覆われることで、上部クラッド層102B(例えば、BPSG)に到達し得る青色光の強度が大きく減衰される。 In such a waveguide structure, the light leaking from the first core 103A is covered by the second core 103B, so that the intensity of the blue light that can reach the upper cladding layer 102B (e.g., BPSG) is greatly attenuated.

 青色光の入力によって引き起こされる実効屈折率の変化は、コア材料の屈折率変化とクラッド材料の屈折率変化とによって引き起こされるため、第2のコア103Bの存在によって、上部クラッド層102Bに到達し得る青色光の強度が低減する。これにより、上部クラッド層102Bの屈折率変化が抑制され、光回路特性の変化が抑制されたと考えられる。 The change in effective refractive index caused by the input of blue light is caused by a change in the refractive index of the core material and a change in the refractive index of the cladding material, so the presence of the second core 103B reduces the intensity of blue light that can reach the upper cladding layer 102B. This is thought to suppress the change in the refractive index of the upper cladding layer 102B, and therefore the change in the optical circuit characteristics.

 <第2のコアの材料について>
 以上に説明した実施形態では、第2のコア103BがZrドープSiO2によって構成される例について示した。しかしながら、本実施形態はこれに限定されず、第2のコア103Bは、例えば、ノンドープSiO2または下記の結合種を含むSiO2によって構成されてもよい。第2のコア103Bの材料に、これらのSiO2を用いることで、可視光入力時の実効屈折率の変化をさらに抑制することが期待できる。
<Material of the second core>
In the above-described embodiment, an example in which the second core 103B is made of Zr-doped SiO 2 has been shown. However, this embodiment is not limited to this, and the second core 103B may be made of, for example, non-doped SiO 2 or SiO 2 containing the following bond species. By using these SiO 2 as the material for the second core 103B, it is expected that the change in the effective refractive index when visible light is input can be further suppressed.

 その場合、第2のコア103Bの屈折率をクラッド層102よりも高めるために、例えば、SiO2の組成においてSi成分の比率を高めるようにしてもよい。スパッタリング法では、成膜中の雰囲気に含まれる酸素の割合を低減することで、成膜されるSiO2中のSi成分の比率を高めることができる。Si成分の比率は、例示的に、Si/O=1/2以上であってよい。 In this case, in order to make the refractive index of the second core 103B higher than that of the cladding layer 102, for example, the ratio of the Si component in the composition of SiO 2 may be increased. In the sputtering method, the ratio of the Si component in the SiO 2 film formed can be increased by reducing the ratio of oxygen contained in the atmosphere during film formation. The ratio of the Si component may be, for example, Si/O=1/2 or more.

 追加的または代替的に、炭素(C)またはヒドロキシ基(OH基)をSiO2中に拡散することによって、SiO2の屈折率を高めることもできる。例えば、プラズマCVD法において、成膜時のウェハ温度を下げることで、膜中のSi-C結合、Si-OH結合の濃度を高めることができる。 Additionally or alternatively, the refractive index of SiO 2 can be increased by diffusing carbon (C) or hydroxyl groups (OH groups) into SiO 2. For example, in the plasma CVD method, the concentration of Si-C bonds and Si-OH bonds in the film can be increased by lowering the wafer temperature during film formation.

 追加的または代替的に、例えば、成膜原料にフッ素系ガスを導入することで、Si-F結合をSiO2中に導入してもよい。フッ素(F)には屈折率を下げる効果があるため、その他の添加物と共にSiO2中に添加することで、第2のコア103Bの屈折率を調整することが可能である。 Additionally or alternatively, for example, a fluorine-based gas may be introduced into the film-forming raw material to introduce Si—F bonds into SiO 2. Since fluorine (F) has the effect of lowering the refractive index, it is possible to adjust the refractive index of the second core 103B by adding fluorine (F) to SiO 2 together with other additives.

 <実施形態の効果>
 本実施形態によれば、作製時のばらつきによる光回路特性の変動を抑制できる、したがって、高い歩留りを実現可能な光回路を提供できる。また、既存のGeドープSiO2をコアに用いたPLCと比較して、可視光の入力による導波路の実効屈折率の変動に起因した光回路特性の劣化を抑制可能なPLCが得られる。
Effects of the embodiment
According to the present embodiment, it is possible to provide an optical circuit that can suppress the fluctuation of the optical circuit characteristics due to the variation during fabrication, and therefore can realize a high yield. Also, compared with the existing PLC using Ge-doped SiO2 for the core, it is possible to obtain a PLC that can suppress the deterioration of the optical circuit characteristics caused by the fluctuation of the effective refractive index of the waveguide due to the input of visible light.

 なお、上述した実施形態においては、光合波回路1の入力光が可視光である例について説明したが、可視光の波長域とは異なる波長域の光を入力光とした場合についても、光回路特性の変動を抑制することが可能である。 In the above embodiment, an example was described in which the input light to the optical multiplexing circuit 1 was visible light, but it is also possible to suppress fluctuations in the optical circuit characteristics when the input light is light in a wavelength range different from that of visible light.

 <用語の補足>
 本開示において「接続」または「結合」という用語が使用される場合、2つ以上の要素間の直接的または間接的なあらゆる「接続」または「結合」を意味すると理解されてよい。例えば、相互に「接続」または「結合」された2つの要素間に1つまたは複数の中間要素が介在する間接的な「接続」または「結合」も当該用語に含まれると理解されてよい。
<Terminology Notes>
When the term "connect" or "couple" is used in this disclosure, it may be understood to mean any direct or indirect "connection" or "coupling" between two or more elements. For example, it may be understood that the term also includes an indirect "connection" or "coupling" where one or more intermediate elements are between two elements that are "connected" or "coupled" to each other.

 「第1の・・・」、「第2の・・・」といった呼称を付記した要素へのいかなる参照も、それらの要素の量または順序を限定しない。これらの呼称は、2つ以上の要素間を単に区別するための便宜的な方法として使用されるに過ぎない。例えば、第1および第2の要素への参照は、2つの要素のみが採用され得ることを意味せず、また、第1の要素が第2の要素に何らかの物理量において優先されなければならないことを意味しない。 Any reference to an element followed by a designation such as "first...", "second..." does not limit the quantity or order of those elements. These designations are merely used as a convenient way to distinguish between two or more elements. For example, a reference to a first and a second element does not imply that only two elements may be employed, nor does it imply that the first element must precede the second element in any physical quantity.

 本開示において、「・・・回路」および「・・・部」という用語は、相互に読み替えられてもよいし、それぞれが「構造」、「・・・手段」、「・・・デバイス」、「・・・モジュール」といった他の用語に適宜に読み替えられてもよい。 In this disclosure, the terms "circuit" and "section" may be interpreted as interchangeable, or may be interpreted as other terms such as "structure," "means," "device," or "module," as appropriate.

 以上、本開示について詳細に説明したが、本開示を通じて説明した内容に本開示の趣旨および範囲が限定されないことは当業者に明らかである。本開示は、請求の範囲の記載によって定まる本開示の趣旨および範囲を逸脱することなく修正および変更態様として実施可能である。したがって、本開示の記載は、例示的な説明を目的とし、本開示の趣旨および範囲に対して何らの制限的な意味を有さない。  Although the present disclosure has been described in detail above, it is clear to those skilled in the art that the intent and scope of the present disclosure are not limited to the contents described throughout the present disclosure. The present disclosure can be implemented in modified and altered forms without departing from the intent and scope of the present disclosure as defined by the claims. Therefore, the description of the present disclosure is intended as an illustrative explanation and does not have any limiting meaning on the intent and scope of the present disclosure.

 本開示は、例えば、スマートグラスまたはプロジェクタといった、可視光を扱う光デバイスに関する技術に有用である。 This disclosure is useful for technologies related to optical devices that handle visible light, such as smart glasses or projectors.

 1 光合波回路
 10、20、30 入力導波路
 10a、20a、30a 入力端
 50、70 合波部
 90 出力導波路
 90a 出力端
 101 基板
 102A 下部クラッド層
 102B 上部クラッド層
 103A 第1のコア
 103B 第2のコア
 600 ウェハ
REFERENCE SIGNS LIST 1 Optical multiplexing circuit 10, 20, 30 Input waveguide 10a, 20a, 30a Input end 50, 70 Multiplexing section 90 Output waveguide 90a Output end 101 Substrate 102A Lower cladding layer 102B Upper cladding layer 103A First core 103B Second core 600 Wafer

Claims (8)

 第1のクラッド層と、
 前記第1のクラッド層の上に設けられたリブ型の第1のコアと、
 前記第1のクラッド層の上において少なくとも前記第1のコアを覆うように設けられた第2のコアと、
 前記第2のコアを覆うように設けられた第2のクラッド層と、
を備える、導波路構造。
a first cladding layer;
a rib-type first core provided on the first clad layer;
a second core provided on the first clad layer so as to cover at least the first core;
a second clad layer provided to cover the second core; and
A waveguide structure comprising:
 前記第2のコアの屈折率は、前記第1のクラッド層または前記第2のクラッド層の屈折率よりも高い、請求項1に記載の導波路構造。 The waveguide structure of claim 1, wherein the refractive index of the second core is higher than the refractive index of the first cladding layer or the second cladding layer.  前記第2のコアの屈折率は、前記第1のコアの屈折率よりも低い、請求項1に記載の導波路構造。 The waveguide structure of claim 1, wherein the refractive index of the second core is lower than the refractive index of the first core.  前記第2のコアの厚みは、前記第1のコアの厚みよりも小さい、請求項1に記載の導波路構造。 The waveguide structure of claim 1, wherein the thickness of the second core is smaller than the thickness of the first core.  前記第1のコアおよび前記第2のコアの一方または双方が、二酸化ケイ素であって、前記二酸化ケイ素の組成において酸素に対するケイ素の比率が1/2を超える、請求項1に記載の導波路構造。 The waveguide structure of claim 1, wherein one or both of the first core and the second core are silicon dioxide, and the ratio of silicon to oxygen in the composition of the silicon dioxide is greater than 1/2.  前記第1のコアおよびは前記第2のコアの一方または双方が、水素を添加され、ガラスネットワーク中にヒドロキシ基を含有した二酸化ケイ素である、請求項1に記載の導波路構造。 The waveguide structure of claim 1, wherein one or both of the first core and the second core are silicon dioxide doped with hydrogen and containing hydroxyl groups in a glass network.  前記導波路構造に入力される光の波長は、光の3原色を構成する異なる波長域のいずれかに属する、請求項1に記載の導波路構造。 The waveguide structure of claim 1, wherein the wavelength of light input to the waveguide structure belongs to one of the different wavelength ranges that make up the three primary colors of light.  波長の異なる複数の光の少なくとも1つをそれぞれ導波する複数の導波路と、
 前記複数の導波路のうちのいずれか2つの導波路の間において光パワーが少なくとも部分的に移行する結合部と、を備え、
 前記複数の導波路および前記結合部のうちのいずれか1つまたは複数が、請求項1~7のいずれか1項に記載の導波路構造を有する、平面光波回路。
a plurality of waveguides each guiding at least one of a plurality of light beams having different wavelengths;
a coupling section in which optical power is at least partially transferred between any two of the plurality of waveguides;
A planar lightwave circuit, wherein any one or more of the plurality of waveguides and the coupling portion has a waveguide structure according to any one of claims 1 to 7.
PCT/JP2023/042008 2023-11-22 2023-11-22 Waveguide structure and planar optical wave circuit Pending WO2025109722A1 (en)

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JPH10203838A (en) * 1997-01-17 1998-08-04 Mitsubishi Electric Corp Method for adjusting refractive index of silica-based glass, optical waveguide obtained by using this method, and optical waveguide device having the optical waveguide
US6775453B1 (en) * 1998-12-21 2004-08-10 Lsi Logic Corporation On-chip graded index of refraction optical waveguide and damascene method of fabricating the same
JP2004503799A (en) * 2000-07-10 2004-02-05 マサチューセッツ インスティテュート オブ テクノロジー Graded index waveguide
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