WO2025107473A1 - Electromagnetic induction self-heating heating sheet, preparation method therefor, and heat-not-burn product - Google Patents
Electromagnetic induction self-heating heating sheet, preparation method therefor, and heat-not-burn product Download PDFInfo
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- WO2025107473A1 WO2025107473A1 PCT/CN2024/085354 CN2024085354W WO2025107473A1 WO 2025107473 A1 WO2025107473 A1 WO 2025107473A1 CN 2024085354 W CN2024085354 W CN 2024085354W WO 2025107473 A1 WO2025107473 A1 WO 2025107473A1
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- Prior art keywords
- heating
- heat
- layer
- induction heating
- sheet
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
- A24F40/465—Shape or structure of electric heating means specially adapted for induction heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
Definitions
- the present application relates to the field of heat-without-combustion technology, and in particular to an electromagnetic induction self-heating heating sheet and a preparation method, a heat-without-combustion product, and a heat-without-combustion system.
- Aerosol refers to a colloidal dispersion system composed of solid or liquid particles suspended in a gas medium. By heating the aerosol generating matrix, the aerosol generating matrix can produce smoke or release volatile substances without combustion, thereby forming a usable aerosol. It has been widely used in medical devices, electronic smoking devices and other fields.
- the electromagnetic induction heating method generally places a magnetic induction heating body in the aerosol generating matrix (for example, a sheet or rod-shaped heating body is inserted into the aerosol generating matrix, and a granular heating body is mixed with the aerosol generating matrix as one).
- the magnetic induction heating body is subjected to the action of an alternating magnetic field to generate eddy currents and generate heat, thereby achieving heating and atomization of the aerosol generating matrix.
- the location of the magnetic induction heating element in the aerosol generating matrix is difficult to control, and the heat generated by the magnetic induction heating element is mainly concentrated in the area centered on the magnetic induction heating element; therefore, it will not only increase the difficulty of structural combination of the magnetic induction heating element and the aerosol generating matrix, but also easily lead to the aerosol generating matrix not being heated sufficiently and evenly.
- the main technical problem solved by the present application is to provide an electromagnetic induction self-heating heating sheet, a heat-not-burn product using the heating sheet, a heat-not-burn system and a method for preparing the heating sheet, which can be flexibly applied to an aerosol generating substrate and achieve uniform heating of the aerosol generating substrate.
- an embodiment provides an electromagnetic induction self-heating heating sheet, comprising a carrier layer and a plurality of induction heating films, wherein the induction heating films are arranged on one side of the carrier layer along a first direction of the carrier layer, and the plurality of induction heating films are arranged side by side and spaced apart in a second direction of the carrier layer, and the induction heating films can generate heat under the action of an alternating magnetic field; the first direction and the second direction are perpendicular to each other;
- the heating sheet can be cut into at least one sheet unit having a preset shape, and the sheet unit is used to wrap the aerosol generating substrate so as to heat the aerosol generating substrate and generate aerosol.
- the induction heating film is in the shape of a strip extending continuously in the first direction.
- the sheet unit can be rolled into a tubular body along the first direction; in the sheet unit, at least part of the induction heating films have different magnetic permeabilities, and/or at least part of the induction heating films have different widths and/or thicknesses.
- the sheet unit can be rolled into a tubular body along the first direction or the second direction; in the sheet unit, each of the induction heating films has the same length, width and magnetic permeability.
- the induction heating film has a plurality of induction units; the plurality of induction units are arranged at intervals in the first direction to form the induction heating film extending discontinuously on the carrier layer.
- the contour shape of the sensing unit is an axisymmetric figure or a centrally symmetrical figure.
- the contour shape of the sensing unit is one of C-shape, O-shape, X-shape and polygonal shape.
- the plurality of sensing units are distributed on the carrier layer in a rectangular array.
- At least two rows of the sensing units have different widths or thicknesses, and/or the spacing between at least two adjacent rows of the sensing units is different from the spacing between another two adjacent rows of the magnetic sensing units, and/or the magnetic permeabilities of at least two rows of the sensing units are different.
- the size and magnetic permeability of each of the induction units are consistent.
- the particle size of the particles of the induction heating film is 50nm-1 ⁇ m, and the thickness of the induction heating film is 5-50 ⁇ m;
- the supporting layer is aramid paper, carbon nanotube paper or cellulose paper with a thickness of 10-80 ⁇ m and a gram weight of 20-40 g/m2.
- the heating sheet further includes a packaging layer, and the packaging layer covers the induction heating film.
- the encapsulation layer comprises at least one material selected from the group consisting of epoxy resin, chromium, silicone oil, and ferrite.
- the heating sheet further includes a heat insulating layer, and the heat insulating layer is arranged to cover a side of the bearing layer away from the induction heating film.
- the thermal insulation layer comprises at least one material selected from the group consisting of aerogel, polysaccharide gel, diatomaceous earth, and molecular sieve, the porosity of the thermal insulation layer is greater than 65%, and the thickness of the thermal insulation layer is 10-25 ⁇ m.
- the sheet unit has a first area and a second area, and the induction heating film is located in the first area; wherein the sheet unit can be rolled into a tubular body, and the first area and the second area are arranged side by side in the axial direction of the tubular body.
- the number of the induction heating films is an odd number greater than or equal to 3.
- an embodiment provides a method for preparing an electromagnetic induction self-heating heating sheet, the heating sheet comprising a bearing layer and a heat insulating layer, the bearing layer having a first surface and a second surface opposite to each other; the heat insulating layer is arranged to cover the second surface of the bearing layer; the first surface of the bearing layer is provided with a plurality of induction heating films extending along a first direction of the bearing layer and a packaging layer covering the induction heating films, the plurality of induction heating films are arranged at intervals in the second direction of the bearing layer, and the induction heating films can generate heat under the action of an alternating magnetic field; wherein the first direction is perpendicular to the second direction, and the preparation method comprises the following steps:
- the heat insulation slurry is coated on the second surface of the supporting layer to form the heat insulation layer, thereby manufacturing the heating sheet.
- an embodiment provides a heat-not-burn product, comprising an aerosol-generating substrate and a wrapping material layer, wherein the wrapping material layer is wrapped around the outside of the aerosol-generating substrate, and the wrapping material layer adopts the heating sheet described in the first aspect.
- a nozzle rod is further included, and the bearing layer extends to at least partially cover the outer circumference of the nozzle rod.
- a heat-not-burn system comprises a heat-not-burn device and the heat-not-burn product described in the third aspect, wherein the heat-not-burn device is used to generate an alternating magnetic field so that the induction heating film generates eddy currents to heat the aerosol generating substrate.
- the electromagnetic induction self-heating heating sheet includes a bearing layer, a packaging layer and a plurality of induction heating films, wherein the induction heating film is arranged on one side of the bearing layer extending along a first direction, and the plurality of induction heating films are arranged side by side and spaced apart along a second direction perpendicular to the first direction; the packaging layer covers the induction heating film; the heating sheet can be cut into sheet units, and the sheet units are used to wrap the aerosol generating substrate, so that when the induction heating film is heated by the alternating magnetic field, the aerosol generating substrate can be heated and aerosol can be generated.
- a plurality of evenly distributed self-heating areas can be constructed on the heating sheet; when the heating sheet is used as a wrapping component of the aerosol generating substrate, based on the characteristic that the induction heating film can generate heat under the action of the alternating magnetic field, the aerosol generating substrate can be evenly and fully heated and atomized from the periphery of the aerosol generating substrate, and the difficulty of structural combination of the heating sheet and the aerosol generating substrate can be reduced, thereby realizing the flexible application of the heating sheet.
- FIG. 1 is a schematic diagram of the structural layout of an induction heating film in a heating sheet according to an embodiment (I).
- FIG. 2 is a schematic diagram of a cross-sectional structure of a heating sheet in a second direction according to an embodiment.
- FIG. 3 is a schematic diagram (II) of the structural layout of an induction heating film in a heating sheet according to an embodiment.
- FIG. 4 shows a partially enlarged schematic diagram (III) of the structural layout of the induction heating film in the heating sheet of an embodiment.
- FIG. 5 is a schematic diagram of the functional area distribution of a heating sheet according to an embodiment (I).
- FIG. 6 is a schematic diagram of the functional area distribution of a heating sheet according to an embodiment (II).
- FIG. 7 is a schematic diagram of the cross-sectional structure of a heat-not-burn product according to an embodiment.
- FIG8 is an enlarged schematic diagram of a partial structure of a smoke-generating section of a heat-not-burn product according to an embodiment.
- FIG. 9 is a schematic diagram of an application of a heat-not-burn product according to an embodiment (I).
- FIG. 10 is a schematic diagram of the structural outline of a heat-not-burn product according to an embodiment.
- FIG. 11 is a schematic diagram of the cross-sectional structure of a smoke-generating section in a heat-not-burn product according to an embodiment.
- FIG. 12 is a schematic diagram of the cross-sectional structure of the smoking section in FIG. 11 after the aerosol matrix.
- FIG. 13 is a schematic diagram of the planar structure of a heat-not-burn product after the wrapping paper is unfolded in one embodiment (I).
- FIG. 14 is a schematic diagram of the planar structure of a heat-not-burn product after the wrapping paper is unfolded (II) according to an embodiment.
- FIG. 15 is a schematic diagram showing the functional area distribution of the wrapping paper in a heat-not-burn product according to an embodiment.
- FIG. 16 is a schematic diagram of an application of a heat-not-burn product according to an embodiment (II).
- FIG. 17 is a flow chart of a method for preparing a heating sheet according to an embodiment.
- Carrying layer 20. Induction heating film; 21. Induction unit; 30. Packaging layer; 40. Heat insulation layer; 100. Sheet unit; 101. First area; 102. Second area; 200. Aerosol generating matrix; 310. Smoking section; 320. Cooling section; 330. Filtering section; 400. Induction coil; 500. Socket.
- connection and “coupling” mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings).
- the embodiments of the present application provide an electromagnetic induction self-heating heating sheet, which can be applied to heat-not-burn products (such as heat-not-burn tobacco cartridges, heat-not-burn cigarettes, etc.), and can be used as a heating component in heat-not-burn products that generates eddy currents and generates heat due to cutting the magnetic lines of force of an alternating magnetic field.
- heat-not-burn products such as heat-not-burn tobacco cartridges, heat-not-burn cigarettes, etc.
- the heating sheet can be cut and divided into one or more sheet units 100 with a preset shape (such as a rectangle), and the sheet unit 100 can be rolled and shaped into a tubular body, and the aerosol generating matrix 200 (such as medicinal materials, spices, tobacco, etc.) is arranged in the tube space of the tubular body, so that the heating sheet (or sheet unit 100) and the aerosol generating matrix 200 can be constructed into a heat-not-burn product; for example, the aerosol generating matrix 200 can be filled in the tubular body in the form of particles, filaments, strips, etc.
- a preset shape such as a rectangle
- the aerosol generating matrix 200 such as medicinal materials, spices, tobacco, etc.
- the aerosol generating matrix 200 can also be pre-filled into a columnar smoking segment or pre-shaped into a columnar solid smoking segment, and then the sheet unit 100 is wrapped around the periphery.
- the heating effect of the heating sheet can be used to heat the aerosol generating matrix 200, thereby generating an aerosol.
- the following mainly takes the example of a heating sheet or sheet unit 100 in which the initial contour shape is a rectangle and the contour shape during application is a tube, and specifically describes the structural structure, application principle and technical effect of the heating sheet; however, it should be noted that the initial contour shape is a rectangle and the application contour shape is a tube is only a specific application of the heating sheet, and the heating sheet can also be set to other suitable structural forms based on actual needs by adopting appropriate process means to meet different application requirements.
- the heating sheet (ie, the sheet unit 100 ) includes a carrier layer 10 , an induction heating film 20 , a packaging layer 30 and a heat insulating layer 40 , which will be described in detail below.
- the supporting layer 10 can be understood as a material layer that forms the overall contour of the heating sheet.
- the supporting layer 10 can be used as a carrier for setting other material layers in the heating sheet, and the heating sheet can be cut into a required geometric shape (such as a rectangle) based on the supporting layer 10 and finally formed into a tubular body.
- the two surfaces of the supporting layer 10 arranged opposite to each other are defined as the first surface and the second surface respectively; at the same time, two directions perpendicular to each other are defined based on the supporting layer 10, namely: the first direction and the second direction; for the heating sheet having an initial rectangular contour, one of the first direction and the second direction can be understood as the length direction of the heating sheet, and the other can be understood as the width direction of the heating sheet.
- the carrier layer 10 is made of aramid paper, carbon nanotube paper, cellulose paper, etc., to utilize the high thermal conductivity, high temperature resistance, stable chemical properties, high structural strength and other characteristics of such materials to create conditions for improving the performance of the heating sheet (for example, to ensure that the heating sheet has good softness and cuttability).
- the carrier layer 10 can also be made of other suitable materials, which will not be described in detail here.
- the gram weight of the carrier layer 20 can be controlled between 20 grams per square meter and 40 grams per square meter, and the thickness of the carrier layer 20 can be controlled between 10 micrometers and 80 micrometers, which is beneficial to enhance the overall lightweight of the heating sheet.
- the carrier layer 10 or the heating sheet has a zebra-shaped induction heating film 20, which is not only beneficial for enhancing the uniformity of the overall heating of the heating sheet, but also can create conditions for reducing the cost of the heating sheet by reducing the material usage of the induction heating film 20.
- the induction heating film 20 can be made of various materials that can generate eddy current heating effect in an alternating magnetic field; for example, ferromagnetic pure metal conductor materials such as iron and their alloy conductor materials; for example, inorganic non-metallic conductor materials such as ceramics and carbon fibers that have been ferromagnetized.
- ferromagnetic pure metal conductor materials such as iron and their alloy conductor materials
- inorganic non-metallic conductor materials such as ceramics and carbon fibers that have been ferromagnetized.
- the induction heating film 20 is a material layer having one or more particles of carbon, iron, nickel, copper, and germanium, and the particle size of the particles is between 50 nanometers and 1 micron; wherein, in the raw material of the induction heating film 20, the shape of the particles can be selected as a strip fiber shape; and the thickness of the induction heating film 20 can be controlled between 5 microns and 50 microns.
- the encapsulation layer 30 is provided to cover the induction heating film 20, and mainly plays the role of protecting the induction heating film 20, including preventing the induction heating film 20 from accidentally separating from the carrier layer 10, and preventing the induction heating film 20 from being corroded due to exposure to aerosol, etc.
- the encapsulation layer 30 can be provided in a one-to-one correspondence with the induction heating film 20, that is, the encapsulation layer 30 is provided on the first surface of the carrier layer 10 in a manner of covering the corresponding induction heating film 20, or is provided to cover the surface of the corresponding induction heating film 20.
- the encapsulation layer 30 can be made of one material or a combination of multiple materials such as epoxy resin, chromium, silicone oil, ferrite, etc., to utilize the characteristics of such materials to enhance the adhesion ability of the encapsulation layer 30 on the induction heating film 20 and reduce the impact on the magnetic field, thereby improving the protection effect of the induction heating film 20.
- the encapsulation layer 30 may also be made of other suitable materials, which will not be elaborated herein.
- the heat insulating layer 40 covers the carrier layer 10 and is arranged on the second surface of the carrier layer 10.
- the heat insulating layer 40 can be made of heat insulating materials with a porosity greater than 65%, such as aerogel, polysaccharide gel, diatomaceous earth, molecular sieve, etc., and the thickness of the heat insulating layer 40 can be controlled to be 10 microns to 25 microns.
- the heat generated by the induction heating film 20 can be concentrated in the tube body space of the tubular body, so as to fully heat and atomize the aerosol generating matrix arranged in the tube body space; on the other hand, the heat loss caused by heat transfer to the external space of the tubular body can be reduced, which can not only create favorable conditions for improving the utilization rate of thermal energy, but also avoid the impact of high surface temperature on the user experience of heat-not-burning smoking devices.
- the heating sheet or sheet unit 100 When the heating sheet or sheet unit 100 is used, it can be rolled up along the first direction or the second direction and shaped into a tubular body, so that the induction heating film 20 presents different distribution forms in the tubular body to meet different heating atomization requirements.
- each induction heating film 20 is in a ring shape surrounded along the circumference of the tubular body, and multiple induction heating films 20 are arranged in an intermittent manner in the axial direction of the tubular body.
- Each annular induction heating film 20 can have the same size (for example, the same thickness in the radial direction of the tubular body and the same width in the axial direction of the tubular body) and the same magnetic permeability; when the aerosol generating matrix 200 is located in the tubular body, the aerosol generating matrix 200 can be fully and uniformly heated from the circumference of the aerosol generating matrix 200 with the help of the induction heating film 20.
- the sheet unit 100 is wound along the second direction and shaped into a tubular body, at which time each induction heating film 20 is in the form of a strip extending along the axial direction of the tubular body, and multiple induction heating films 20 are arranged in an intermittent manner in the circumferential direction of the tubular body.
- the heating sheet or sheet unit 100 has the function of automatically generating heat in an alternating magnetic field environment, and by adjusting the contour shape of the heating sheet, different usage requirements can be met; for example, the heating sheet or sheet unit 100 can be formed into a tubular shape to be used as a wrapping material (such as cigarette paper) for the aerosol generating matrix 200, and combined with the aerosol generating matrix 200 to form a heat-not-burn product that can generate aerosol.
- a wrapping material such as cigarette paper
- the heating sheet can be flexibly applied to different heating scenarios (such as uniform heating scenarios and segmented heating scenarios); at the same time, by directly wrapping the aerosol generating matrix 200 with the heating sheet or sheet unit 100, the relative position between the induction heating film 20 and the aerosol generating matrix 200 can be accurately controlled, and the difficulty of structural combination of the heating sheet and the aerosol generating matrix 200 can be reduced.
- the encapsulation layer 30 may also be omitted, and the thermal insulation layer 40 is arranged on the first surface of the carrier layer 10 in the form of covering the induction heating film 20. At this time, the heat generated by the induction heating film 20 can be transferred to the aerosol generating substrate 200 via the carrier layer 10, thereby achieving heating and atomization of the aerosol generating substrate 200.
- the heat insulation layer 40 can be omitted, and the induction heating film 20 can be adaptively arranged on the first surface and/or the second surface of the carrier layer 10; when used, the heating sheet can be directly built into the aerosol generating matrix 200, or the tubular heating sheet or sheet unit 100 can be built into the aerosol generating matrix 200; all these will not be elaborated here.
- the heating sheet or sheet unit 100 can be wound and shaped into a tubular body in the form of a packaging layer 30 and an induction heating film 20 located on the outside of the tubular body and a heat insulating layer 40 located on the inside of the tubular body.
- the tubular body can be regarded as a relatively independent electromagnetic induction heating body.
- the induction heating film 20 is configured as a rectangular strip extending continuously in the first direction, and the width of the rectangular strip (i.e., the induction heating film 20) can be controlled between 1 mm and 10 mm, and the thickness can be controlled between 5 ⁇ m and 50 ⁇ m.
- the number of the induction heating films 20 is set to an odd number greater than or equal to 3, such as three, five, seven or other greater odd numbers.
- the induction heating film 20 can also be set to other strip shapes, such as a broken line type, a curved line type, etc.
- an odd number of induction heating films 20 arranged at intervals along the circumference of the tubular body can play the role of triangulating the electromagnetic field lines, making the thermal field distribution of the tubular body more uniform, which is conducive to the heat generated by the induction heating film 20 being uniformly transferred from the periphery of the aerosol generating substrate 200 to the center of the aerosol generating substrate 200 step by step, thereby achieving uniform heating of the aerosol generating substrate 200.
- an even number of induction heating films 20 can easily form overlapping magnetic fields, which can easily cause the heating temperature of a local area of the tubular body to be abnormally high, which is not conducive to uniform heating of the aerosol generating substrate 200.
- each induction heating film 20 can also be configured to be a structural form that extends discontinuously and non-continuously in the first direction.
- each induction heating film 20 can be composed of a plurality of induction units 21 arranged at intervals in the first direction; as for the induction unit 21, its contour shape can be set to an axially symmetrical figure or a centrally symmetrical figure, such as a "C" shape, an "O” shape, a circle, a regular polygon, an "X" shape, an "*” shape and other regular geometric shapes; of course, the contour shape of the induction unit 21 can also be set to other regular or irregular geometric shapes.
- each magnetic induction unit 21 in each induction heating film 20 or each induction unit 21 in the sheet unit 100 may be configured to have the same geometric shape.
- the induction units 21 of the multiple induction heating films 20 are equivalent to being evenly presented on the supporting layer 20 in the form of a grid distribution, thereby constructing a plurality of evenly distributed heating points or heating areas on the heating sheet or sheet unit 100; therefore, when the heating sheet or sheet unit 100 is used, uniform heating and atomization of the aerosol generating matrix 200 can also be achieved.
- heat-not-burn products such as cigarettes
- they are usually installed on an aerosol generating device, so that the heating element in the device is inserted into the interior of the heat-not-burn product or wrapped around the exterior of the heat-not-burn product.
- the heat-not-burn product Based on the principle of electromagnetic induction heating, the heat-not-burn product generates aerosol that can be used without combustion.
- the heating element is independent of the heat-not-burn product and must have the characteristics of repeated use; on the one hand, the aerosol residue generated by the heat-not-burn product will continue to accumulate and adhere to the heating element, making it difficult to clean the heating element; on the other hand, the residue will be repeatedly heated and will also produce odor, affecting the user experience of the heat-not-burn product or device.
- the heat-not-burn product provided in the present application integrates the induction heating film 20 (such as the induction unit 21) into the structural system of the heat-not-burn product, so that the heat-not-burn product has the function of self-heating and generating aerosol in an alternating magnetic field environment, which can not only avoid contamination of the aerosol generating device when the product is used, but also create conditions for reducing the structural complexity and functional configuration cost of the device.
- the induction heating film 20 such as the induction unit 21
- An embodiment of the present application provides a heat-not-burn product, the overall contour shape of which is roughly a columnar structure with a preset length, and along the length direction of the product, it can be divided into functional sections such as a smoking section 310, a cooling section 320 and a filtering section 330 in sequence; wherein the smoking section 310 has an aerosol generating matrix 200, and at least the smoking section 310 has the heating sheet or sheet unit 100 of the aforementioned embodiment, for example, the sheet unit 100 is used as a wrapping material layer, which is wrapped around the periphery of the aerosol generating matrix 200 to form the smoking section 310.
- the present application also provides a heating without burning system, which includes a heating without burning device and a heating without burning product.
- the smoking section 310 of the heating without burning product can be placed in a structural space surrounded by an induction coil d of the heating without burning device (such as a smoking device).
- the alternating magnetic field environment provided by the induction coil is used to make the induction heating film 20 in the smoking section 310 generate heat due to eddy currents, thereby heating the aerosol generating matrix 200 and generating an aerosol; by inhaling the heating without burning product, the aerosol can be cooled when it flows through the cooling section 320 with the airflow, and filtered when it flows through the filtering section 330, thereby finally realizing the use of the aerosol.
- the wrapping material layer adopts a tubular body, that is, the wrapping material layer is a tubular body formed by winding the heating sheet (specifically the sheet unit 100) of the aforementioned embodiment; the sheet unit 100 has a first area 101 and a second area 102; wherein, the first area 101 can be understood as an area on the carrier layer 20 where the induction heating film 20 and the packaging layer 30 are provided, and the second area 102 can be understood as an area on the carrier layer 20 where the induction heating film 20 (or together with the packaging layer 30) is omitted; the first area 101 and the second area 102 are connected and arranged side by side in the axial direction of the tubular body. As far as the tubular body is concerned, the induction heating film 20 can be located on the inner side of the tubular body.
- the aerosol generating matrix 200 can be a loose non-solid medium such as medicinal materials such as wormwood, spices, tobacco shreds, tobacco leaves, tobacco particles, tobacco powder, etc.; after the sheet unit 100 is rolled and shaped into a tubular body, the aerosol generating matrix 200 is filled in the tubular space surrounded by the first area 101, thereby forming a smoking segment 310.
- medicinal materials such as wormwood, spices, tobacco shreds, tobacco leaves, tobacco particles, tobacco powder, etc.
- the aerosol generating matrix 200 may also be a pre-shaped columnar structure, such as a columnar solid medium such as tobacco paste, plant paste, etc., so that the first area 101 of the sheet unit 100 is wrapped around the periphery of the aerosol generating matrix 200 to form the smoking section 310; correspondingly, the second area 102 may be at least partially wrapped around the outer peripheral surface of the cooling section 320 or even the filtering section 330, and the filtering section 330 may be formed by filling the filtering medium in the tubular space surrounded by the second area 102, or by wrapping the second area 102 of the sheet unit 100 around the periphery of the filtering medium; and the cooling section 320 may be a hollow area located between the filtering section 330 and the smoking section 310 in the tubular space surrounded by the second area 102, or may be a hollow cooling firmware located in the hollow area.
- a columnar solid medium such as tobacco paste, plant paste, etc.
- the first area 101 of the sheet unit 100 wraps the aerosol generating substrate 200 to form the smoke generating section 310 of the product
- the second area 102 of the sheet unit 100 wraps the filter medium to form the cooling section 320 and the filter section 330 of the product.
- the aerosol generating substrate 200 in the smoke generating section 310 can be fully and evenly heated, thereby generating and releasing aerosol.
- the wrapping material layer may also exist in the heat-not-burn product in other structural forms or modes to construct a product with a different structural form, or to form the product based on different manufacturing methods; for example, the sheet unit 100 does not have the second area 102, and the sheet unit 100 only wraps the aerosol generating substrate 200 and is arranged on the periphery of the aerosol generating substrate 200 to form the smoking section 310 of the product; the cooling section 320 (or the filtering section 330) of the product is connected to the smoking section 310 by a connecting piece (such as a connecting paper, a connecting tube, etc.), so as to form a heat-not-burn product; for another example, the sheet unit 100 wraps the aerosol generating substrate 200 to form a smoking structure, and wraps the outer side of the smoking structure with, for example, connecting paper to form the smoking section 310; at the same time, the cooling section 320 and the filtering section 330 of the product are wrapped with the connecting paper, or the cooling section c is connected between the
- induction heating film 20 and the encapsulation layer 30 are shown in Figures 2 and 8 as protruding from the surface of the carrier layer 10, which is only to schematically illustrate the approximate arrangement relationship between the relevant material layers in the heating sheet, and does not represent the specific structural form and specific size of the relevant material layers.
- the embodiment of the present application also provides a heat-not-burn product, please refer to Figures 10 to 16, the heat-not-burn product can generate heat autonomously under the action of an alternating magnetic field and generate aerosol that can be used; in order to explain the structure of the heat-not-burn product more clearly and in detail, the heat-not-burn product is mainly described below with its overall outline as a columnar shape, but it should be pointed out that the heat-not-burn product can also be set to other suitable structural forms according to actual application needs.
- the heat-not-burn product has a smoking section 310, a hollow section 320 and a filtering section 330 sequentially distributed along its axial length direction.
- the combination of the hollow section 320 and the filtering section 330 can be regarded as a part of the mouthpiece to further process the aerosol generated by the smoking section.
- the mouthpiece includes more than the hollow section 320 and the filtering section 330.
- it can also include a supporting section, a cooling fixture, a functional section for flavoring or drying, etc.
- the heat-not-burn product can be installed in an aerosol generating device (such as a smoking device).
- the smoking section 310 is mainly used to generate heat and generate aerosol under the action of the alternating magnetic field provided by the aerosol generating device; the aerosol is cooled down in the process of flowing through the hollow section 320 with the airflow, and the cooled aerosol is filtered in the process of flowing through the filtering section 330 with the airflow, so that the aerosol available for use can be output from the heat-not-burn product.
- the aerosol generating device generally includes a receiving structure for receiving the heat-not-burn product (e.g., a socket 500 that can at least receive the smoking segment 310) and a magnetic field generating device (e.g., an induction coil 400) arranged around the receiving structure; after the smoking segment 310 of the heat-not-burn product is placed in the contour space of the induction coil 400, the induction coil 400 can be used to provide an alternating magnetic field environment for the smoking segment 310, thereby causing the smoking segment 310 to heat up and generate an aerosol; therefore, the aerosol generating device and its related components will not be described in detail herein.
- a receiving structure for receiving the heat-not-burn product e.g., a socket 500 that can at least receive the smoking segment 310
- a magnetic field generating device e.g., an induction coil 400
- the smoking segment 310 includes a wrapping paper (i.e., a heating sheet, specifically a sheet unit 100) and an aerosol generating matrix 200; wherein the wrapping paper includes a bearing layer 10 and a plurality of sensing units 21 having the same shape (e.g., solid or hollow O-shape, C-shape, X-shape, regular polygon, or other regular or irregular geometric shapes); wherein the bearing layer 10 is arranged to surround the outer peripheral surface of the aerosol generating matrix 200, so as to construct the outer contour structural form of the smoking segment 310 as a whole with the aid of the bearing layer 10; the sensing unit 21 plays a role in cutting the magnetic lines of force of the alternating magnetic field in the wrapping paper to generate heat due to eddy currents; and the plurality of sensing units 21 are distributed in a rectangular array on the inner surface of the bearing layer 10 (i.e., the surface of the bearing layer 10 facing the aerosol generating matrix 200).
- the wrapping paper includes a bearing layer 10 and a plurality
- the wrapping paper i.e., the supporting layer 10
- the aerosol generating matrix 200 can be pre-rolled and shaped into a tubular body, and the aerosol generating matrix 200 is filled in the tubular body in the form of particles, filaments, strips, etc., so as to construct a smoking segment 310;
- the aerosol generating matrix 200 can also be pre-shaped into a columnar solid form, and then the wrapping paper is wrapped around the periphery of the aerosol generating matrix 200 to form a smoking segment; that is, the aerosol generating matrix 200 can be a loose non-solid medium such as medicinal materials such as wormwood, spices, tobacco shreds, tobacco leaves, tobacco particles, tobacco powder, etc., or a solid medium such as tobacco paste and plant ointment; according to the specific form of the aerosol generating matrix 200, the wrapping paper and the aerosol generating matrix 200 are structurally combined to form the smoking segment 310.
- the sensing unit 21 By using a plurality of sensing units 21 arranged in a rectangular array on the inner surface of the carrier layer 10, it is equivalent to constructing a plurality of heating points or heating areas evenly arranged in a mesh form on the inner surface of the carrier layer 10 or inside the wrapping paper; thereby, not only can the uniformity of heating of the wrapping paper be improved, which is beneficial for uniformly and fully heating the atomized aerosol generating matrix 200 from the periphery of the aerosol generating matrix 200, but also the material usage of the sensing unit 21 can be reduced, creating conditions for reducing the production cost of the wrapping paper.
- the bearing layer 10 is made of aramid paper, carbon nanotube paper, cellulose paper, etc., and the characteristics of such materials, such as high thermal conductivity, high temperature resistance, stable chemical properties, and high structural strength, are utilized to create conditions for improving the performance of the wrapping paper (for example, facilitating the production of shaped wrapping paper, maintaining the stability of the contour of the wrapping paper, etc.).
- the mass of the bearing layer 10 can be controlled between 20 grams per square meter and 40 grams per square meter, and the thickness of the bearing layer 10 can be controlled between 10-80 ⁇ m, which is conducive to enhancing the overall lightweight of the wrapping paper.
- the bearing layer 10 can also be made of other suitable materials, which will not be described in detail here.
- the induction unit 21 can be made of various materials that can generate eddy current heating effect in an alternating magnetic field; for example, ferromagnetic pure metal conductor materials such as iron and their alloy conductor materials; for example, inorganic non-metallic conductor materials such as ceramics and carbon fibers that have been ferromagnetized. More specifically, the induction unit 21 is a material layer having one or more particles of carbon, iron, nickel, copper, and germanium, and the particle size of the particles is 50nm-1 ⁇ m; wherein the particles may be in the form of strip fibers, and the thickness of the induction unit 21 may be controlled between 5-50 ⁇ m.
- the mouthpiece includes a hollow section 320, which is arranged at the proximal lip end of the smoking section 310.
- the mouthpiece is extended by the supporting layer 10 in a direction away from the aerosol generating substrate 200 and at least partially wrapped and covered. Therefore, the wrapping paper of the smoking section 310 also realizes the function of connecting with the mouthpiece.
- the wrapping paper can extend to partially cover the mouthpiece, or completely cover the mouthpiece, eliminating the need for a separate rolling process of the mouthpiece.
- the wrapping paper (that is, the supporting layer 10) has a first area 101 and a second area 102 arranged in the axial length direction of the heat-not-burn product.
- the first area 101 can be understood as a structural area where the sensing unit 21 is set, and the second area 102 can be understood as a blank area where the sensing unit 21 is not set; after the wrapping paper is wrapped around the aerosol generating matrix 200, the smoking segment 310 can be formed based on the combination of the sensing unit 21 set in the first area 101 and the aerosol generating matrix 200, and the hollow segment 320 can be connected based on the second area 102, so that the smoking segment 310 and the hollow segment 320 can be connected in the process of winding to form the smoking segment 310, which saves the connection process and improves the assembly efficiency.
- a filter medium such as plant cellulose can be arranged in the tubular body space at one end of the hollow section 320 away from the smoking section 310, so as to form the filter section 330.
- the filter medium is arranged in the tubular body space surrounded by the second area 102 of the wrapping paper in a manner of maintaining a certain distance from the aerosol generating matrix 200 in the axial direction of the heat-not-burn product, so as to form the filter section 330.
- an integrated heat-not-burn product having a smoking section 310, a hollow section 320 and a filter section 330 can be formed, creating favorable conditions for reducing the difficulty of processing, manufacturing and forming of the heat-not-burn product.
- the wrapping paper may only wrap the aerosol generating matrix 200 to form the smoking segment 310, by wrapping the wrapping paper (or the smoking segment 310) with tipping paper, and utilizing the tubular space surrounded by the tipping paper to construct the hollow segment 320 and the filtering segment 330; or the smoking segment 310, the hollow segment 320 and the filtering segment 330 are relatively independent functional structural parts, and the three are connected with the help of tipping paper to form a cylindrical heat-not-burn product.
- the hollow section 320 and the filter section 330 may also be omitted.
- breathable members such as breathable membranes, filter membranes, etc.
- the induction unit 21 is used as the heating element of the heat-not-burn product, so that the heat-not-burn product has the function of autonomously heating and generating aerosol in a magnetic field environment, thereby reducing or avoiding a series of problems caused by the independent arrangement of the heating element and the heat-not-burn product or the repeated use of the heating element; for example, the heat-not-burn product as a disposable product can reduce the pollution of the aerosol generating device caused by the accumulation of aerosol residues adhering to the inside of the aerosol generating device; for another example, there is no need to configure a heating element in the aerosol generating device, which can create favorable conditions for reducing the structural complexity of the aerosol generating device and the cost of functional configuration.
- wrapping paper as a wrapping structure for the aerosol generating substrate 200
- the difficulty of processing and manufacturing the heat-not-burn product can be effectively reduced, and the contact area between the wrapping paper and the aerosol generating substrate 200 can be increased;
- a plurality of sensing units 21 evenly arranged in the form of a rectangular array in the wrapping paper not only can a plurality of evenly distributed heating points or heating areas be formed on the periphery of the aerosol generating substrate 200 to evenly heat the aerosol generating substrate 200, but also the heat density of the wrapping paper can be increased, so that the aerosol generating substrate 200 is heated more fully.
- the contour shape of the sensing unit 21 in the wrapping paper can be set to a suitable shape according to actual needs; for example, the contour shape of the sensing unit 21 can be set to a square, a regular triangle or other regular polygon or an O shape (see FIG. 13 ); for another example, the sensing unit 21 can be formed by a plurality of sensing strips of equal length crossing at the same intersection, such as a "cross" or "X" shape formed by two sensing strips crossing at the same intersection (see FIG. 14 ), a "M" shape formed by three sensing strips crossing at the same intersection, etc.
- the sensing unit 21 can also be set to other axially symmetrical shapes or centrally symmetrical shapes.
- the uniformity and density of the distribution of the heating area or heating point in the wrapping paper can be improved, creating conditions for achieving sufficient heating and atomization of the aerosol generating matrix 200.
- multiple induction units 21 with the same contour shape in the wrapping paper can have the same size and the same magnetic permeability; of course, the induction units 21 can also be set differently, so as to construct wrapping paper with different heating forms.
- the induction units 21 in the wrapping paper are arranged to have the same contour shape, and the dimensions (including contour size, thickness of material layer, etc.) of each induction unit 21 are the same and the magnetic permeability is consistent; thereby, the parameters (including heat generation, heating area, etc.) of each heating point of the wrapping paper can be made consistent; and based on the uniform matrix distribution characteristics between the multiple induction units 21, the uniformity of heat distribution of the wrapping paper can be effectively improved and the heat density can be guaranteed, so that the heat can be evenly transferred from the periphery of the aerosol generating matrix 200 to the center of the aerosol generating matrix 200, so as to fully and evenly heat the atomized aerosol generating matrix 200.
- the induction units 21 in the wrapping paper are arranged to have the same contour shape, but in the axial direction of the heat-not-burn product, at least two or more rows of induction units 21 have different widths or thicknesses, or at least the spacing between two adjacent rows of induction units 21 is different from the spacing between two other adjacent rows of induction units 21, or at least two rows of induction units 21 have different magnetic permeabilities.
- the wrapping paper can be divided into a plurality of annular heat-generating belts or annular heating zones along the axial direction of the heat-not-burn product, and the different heating values of the annular heat-generating belts can be used to achieve segmented heating of the aerosol-generating substrate 200, or the temperature of the corresponding annular heat-generating belts can be adjusted as needed to meet different needs.
- the number of rows of the sensing units 21 is set to an odd number greater than or equal to 3 (e.g., three rows, five rows, seven rows, or other odd-numbered rows); in the circumferential direction of the heat-not-burn product, the number of columns of the sensing units 21 is set to an odd number greater than or equal to 3 (e.g., three rows, five rows, seven rows, or other odd-numbered rows).
- the sensing units 21 By setting the number of rows and columns of the sensing units 21 to odd numbers, it is possible to avoid the formation of overlapping magnetic fields, so that the sensing units 21 can play the role of triangularly dividing the magnetic field lines of the electromagnetic field, which can make the thermal field distribution of the wrapping paper more uniform and avoid the phenomenon of abnormally high temperature in local parts of the wrapping paper.
- the wrapping paper also has a packaging layer 30, which covers the sensing unit 21 and is arranged on the inner surface side of the carrier layer 10.
- the packaging layer 30 mainly prevents the sensing unit 21 from separating from the carrier layer 10 and avoids the sensing unit 21 from being corroded due to exposure to aerosols.
- the packaging layer 30 can be made of one material or a combination of multiple materials such as epoxy resin, chromium, silicone oil, ferrite, etc. to enhance the adhesion ability of the packaging layer 30 and reduce the impact on the magnetic field.
- the encapsulation layer 30 can be arranged in a one-to-one correspondence with the sensing unit 21, that is, the encapsulation layer 30 is arranged on the inner surface side of the carrier layer 10 in a manner of covering the corresponding sensing unit 21. This is conducive to reducing the material usage of the encapsulation layer 30, creating conditions for achieving lightweight wrapping paper and reducing the cost of wrapping paper.
- the encapsulation layer 30 can also be arranged on the inner surface of the carrier layer 10 in a manner of covering all the sensing units 21 (for example, the first area 101 covering the wrapping paper is arranged on the carrier layer 10), thereby achieving all-round encapsulation protection for the sensing units 21.
- the wrapping paper further has an insulating layer 40, which covers the outer surface of the supporting layer 10, for example, only the first area 101 corresponding to the wrapping paper covers the outer surface of the supporting layer 10, or the first area 101 and the second area 102 cover the entire outer surface of the supporting layer 10; in specific implementation, the insulating layer 40 can be made of at least one insulating material with a porosity greater than 65%, such as aerogel, polysaccharide gel, diatomaceous earth, molecular sieve, etc., and the thickness of the insulating layer 40 can be controlled between 10-25 ⁇ m.
- the heat generated by the sensing unit 21 can be confined to the tube space of the wrapping paper to fully heat the aerosol generating matrix 200; on the other hand, the heat loss caused by heat transfer to the outside of the heat-not-burning product can be reduced, thereby improving the utilization rate of heat; at the same time, it can also prevent heat from being transferred to the aerosol generating device, causing the device to be too hot and affecting the user experience.
- sensing unit 21 and the packaging layer 30 are shown in Figures 11 and 12 in a manner of protruding from the surface of the supporting layer 10, which is only for schematically illustrating the approximate arrangement relationship between the relevant material layers in the wrapping paper or cigarette paper, and does not represent the specific structural form and specific size of the relevant material layers.
- the embodiment of the present application also provides a method for preparing a heating sheet, which is used to make the electromagnetic induction self-heating heating sheet (ie, wrapping paper) of the aforementioned embodiment; please refer to FIG. 17 , the preparation method includes steps 1000 to 4000.
- Step 1000 preparing coating slurry.
- one or more particles of carbon, iron, nickel, copper and germanium with a particle size of 50 nanometers to 1 micron are configured to form a magnetic induction slurry (the particles can be in the form of strip fibers); one or more materials such as epoxy resin, chromium, silicone oil, ferrite, etc. are configured to form a packaging slurry; aerogel, polysaccharide gel, diatomaceous earth, molecular sieve, etc. with a porosity greater than 65% are configured to form a thermal insulation slurry.
- Step 2000 forming an induction heating film 20 on the carrier layer 10 .
- the magnetic induction slurry is coated on the surface of aramid paper (or carbon nanotube paper, cellulose paper, etc.) with a gram weight of 20-40 grams per square meter and a thickness of 10-80 microns by film transfer, calendering or printing, thereby forming the induction heating film 20 on the first surface of the carrier layer 10; in specific implementation, the thickness of the magnetic induction slurry or the induction heating film 20 can be controlled at 5-50 microns.
- Step 3000 forming a packaging layer 30 on the induction heating film 20 .
- the encapsulation slurry is cumulatively coated on the induction heating film 20 by film transfer, calendaring or printing, so as to form the encapsulation layer 30.
- the encapsulation slurry can be coated on each induction heating film 20 one by one; the encapsulation slurry can also be coated on the first surface of the carrier layer 30 so that the formed encapsulation layer 30 covers all the induction heating films 20.
- Step 4000 forming a heat insulation layer 40 on the carrier layer 10 .
- the heat insulating slurry is coated on the second surface of the carrier layer 10 by film transfer, calendaring or printing, so as to form a heat insulating layer 40 covering the second surface of the carrier layer 10 on the carrier layer 10.
- the thickness of the heat insulating slurry or the heat insulating layer 40 can be controlled between 10 and 25 microns. In this way, a heating sheet with electromagnetic induction self-heating function can be finally obtained.
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Abstract
Description
本申请要求:申请日为:2023年11月21日,申请号为:202311557625.3,名称为:电磁感应自发热的加热片材及制备方法、加热不燃烧制品的中国发明专利申请的优先权;申请日为2023年11月21日,申请号为:202323153152.9 ,名称为:一种加热不燃烧制品的中国实用新型专利申请的优先权;以上全部内容通过引用并入本文中。This application claims: The application date is November 21, 2023, the application number is 202311557625.3, and the priority right of the Chinese invention patent application entitled "Electromagnetic induction self-heating heating sheet and preparation method, and heat-not-burn product"; the application date is November 21, 2023, the application number is 202323153152.9, and the priority right of the Chinese utility model patent application entitled "A heat-not-burn product"; all the above contents are incorporated herein by reference.
本申请涉及加热不燃烧技术领域,具体涉及一种电磁感应自发热的加热片材及制备方法、加热不燃烧制品、加热不燃烧系统。The present application relates to the field of heat-without-combustion technology, and in particular to an electromagnetic induction self-heating heating sheet and a preparation method, a heat-without-combustion product, and a heat-without-combustion system.
气溶胶是指悬浮在气体介质中的固态或液态颗粒所组成的胶体分散体系,通过加热气溶胶产生基质,以使气溶胶产生基质在不发生燃烧的情况下产生烟雾或者释放挥发性物质,进而形成可供使用的气溶胶,已在医疗装置、电子烟具等领域被广泛应用。Aerosol refers to a colloidal dispersion system composed of solid or liquid particles suspended in a gas medium. By heating the aerosol generating matrix, the aerosol generating matrix can produce smoke or release volatile substances without combustion, thereby forming a usable aerosol. It has been widely used in medical devices, electronic smoking devices and other fields.
目前,以加热不燃烧的形式加热气溶胶产生基质的方法主要有电阻加热和电磁感应加热两种;其中,电磁感应加热方式一般是将磁感应发热体内置于气溶胶产生基质内(例如将片状或者棒状的发热体插置于气溶胶产生基质内,再如将颗粒状的发热体与气溶胶产生基质混合为一体),通过使磁感应发热体受交变磁场的作用而产生涡流并发热,即可实现对气溶胶产生基质的加热雾化。At present, there are two main methods for heating the aerosol generating matrix in the form of heating without burning: resistance heating and electromagnetic induction heating. Among them, the electromagnetic induction heating method generally places a magnetic induction heating body in the aerosol generating matrix (for example, a sheet or rod-shaped heating body is inserted into the aerosol generating matrix, and a granular heating body is mixed with the aerosol generating matrix as one). The magnetic induction heating body is subjected to the action of an alternating magnetic field to generate eddy currents and generate heat, thereby achieving heating and atomization of the aerosol generating matrix.
然而,由于磁感应发热体在气溶胶产生基质内的设置位置很难掌控,而磁感应发热体所产生的热量又主要集中在以磁感应发热体为中心的区域内;因此,不但会增加磁感应发热体与气溶胶产生基质的结构组合难度,也容易导致气溶胶产生基质无法被充分均匀地加热。However, since the location of the magnetic induction heating element in the aerosol generating matrix is difficult to control, and the heat generated by the magnetic induction heating element is mainly concentrated in the area centered on the magnetic induction heating element; therefore, it will not only increase the difficulty of structural combination of the magnetic induction heating element and the aerosol generating matrix, but also easily lead to the aerosol generating matrix not being heated sufficiently and evenly.
本申请主要解决的技术问题是提供一种电磁感应自发热的加热片材、应用了该加热片材的加热不燃烧制品、加热不燃烧系统以及该加热片材的制备方法,能够灵活地应用于气溶胶产生基质并实现对气溶胶产生基质的均匀加热。The main technical problem solved by the present application is to provide an electromagnetic induction self-heating heating sheet, a heat-not-burn product using the heating sheet, a heat-not-burn system and a method for preparing the heating sheet, which can be flexibly applied to an aerosol generating substrate and achieve uniform heating of the aerosol generating substrate.
根据第一方面,一种实施例提供一种电磁感应自发热的加热片材,包括承载层和多个感应发热膜,所述感应发热膜沿所述承载层的第一方向延伸设置于所述承载层的一面,多个所述感应发热膜在所述承载层的第二方向上并排间隔排布,所述感应发热膜能够受交变磁场的作用而发热;所述第一方向与所述第二方向相互垂直;According to a first aspect, an embodiment provides an electromagnetic induction self-heating heating sheet, comprising a carrier layer and a plurality of induction heating films, wherein the induction heating films are arranged on one side of the carrier layer along a first direction of the carrier layer, and the plurality of induction heating films are arranged side by side and spaced apart in a second direction of the carrier layer, and the induction heating films can generate heat under the action of an alternating magnetic field; the first direction and the second direction are perpendicular to each other;
所述加热片材能够被裁切成具有预设形状的至少一个片体单元,所述片体单元用于包裹气溶胶产生基质,以能够加热所述气溶胶产生基质并生成气溶胶。The heating sheet can be cut into at least one sheet unit having a preset shape, and the sheet unit is used to wrap the aerosol generating substrate so as to heat the aerosol generating substrate and generate aerosol.
一个实施例中,所述感应发热膜在所述第一方向上呈连续延伸的条状。In one embodiment, the induction heating film is in the shape of a strip extending continuously in the first direction.
一个实施例中,所述片体单元能够被沿所述第一方向卷绕成管状体;所述片体单元中,至少部分所述感应发热膜的磁导率不同,和/或至少部分所述感应发热膜具有不同的宽度和/或厚度。In one embodiment, the sheet unit can be rolled into a tubular body along the first direction; in the sheet unit, at least part of the induction heating films have different magnetic permeabilities, and/or at least part of the induction heating films have different widths and/or thicknesses.
一个实施例中,所述片体单元能够被沿所述第一方向或所述第二方向卷绕成管状体;所述片体单元中,各所述感应发热膜具有相同的长度、宽度和磁导率。In one embodiment, the sheet unit can be rolled into a tubular body along the first direction or the second direction; in the sheet unit, each of the induction heating films has the same length, width and magnetic permeability.
一个实施例中,所述感应发热膜具有多个感应单元;多个所述感应单元在所述第一方向上间隔排布,以于所述承载层上形成间断延伸的所述感应发热膜。In one embodiment, the induction heating film has a plurality of induction units; the plurality of induction units are arranged at intervals in the first direction to form the induction heating film extending discontinuously on the carrier layer.
一个实施例中,所述感应单元的轮廓形状为轴对称图形或中心对称图形。In one embodiment, the contour shape of the sensing unit is an axisymmetric figure or a centrally symmetrical figure.
一个实施例中,所述感应单元的轮廓形状为C形、O形、X形和多边形中的一种。In one embodiment, the contour shape of the sensing unit is one of C-shape, O-shape, X-shape and polygonal shape.
一个实施例中,所述多个感应单元,呈矩形阵列地分布于所述承载层。In one embodiment, the plurality of sensing units are distributed on the carrier layer in a rectangular array.
一个实施例中,至少两行所述感应单元具有不同的宽度或厚度,和/或至少两行相邻的所述感应单元之间的间距与另两行相邻的所述磁感应单元之间的间距不同,和/或至少两行所述感应单元的磁导率不同。In one embodiment, at least two rows of the sensing units have different widths or thicknesses, and/or the spacing between at least two adjacent rows of the sensing units is different from the spacing between another two adjacent rows of the magnetic sensing units, and/or the magnetic permeabilities of at least two rows of the sensing units are different.
一个实施例中,各所述感应单元的尺寸和磁导率一致。In one embodiment, the size and magnetic permeability of each of the induction units are consistent.
一个实施例中,所述感应发热膜的颗粒物的粒径为50nm-1μm,所述感应发热膜的厚度为5-50μm;In one embodiment, the particle size of the particles of the induction heating film is 50nm-1μm, and the thickness of the induction heating film is 5-50μm;
和/或所述承载层为厚度为10-80µm、克重为20-40克每平方米的芳纶纸、碳纳米管纸或纤维素纸。And/or the supporting layer is aramid paper, carbon nanotube paper or cellulose paper with a thickness of 10-80 µm and a gram weight of 20-40 g/m2.
一个实施例中,所述加热片材还包括封装层,所述封装层覆盖所述感应发热膜设置。In one embodiment, the heating sheet further includes a packaging layer, and the packaging layer covers the induction heating film.
一个实施例中,所述封装层具有环氧树脂、铬、硅油、铁氧体中的至少一种材料。In one embodiment, the encapsulation layer comprises at least one material selected from the group consisting of epoxy resin, chromium, silicone oil, and ferrite.
一个实施例中,所述加热片材还包括隔热层,所述隔热层覆盖所述承载层背离所述感应发热膜的一面设置。In one embodiment, the heating sheet further includes a heat insulating layer, and the heat insulating layer is arranged to cover a side of the bearing layer away from the induction heating film.
一个实施例中,所述隔热层具有气凝胶、多糖凝胶、硅藻土、分子筛中的至少一种材料,所述隔热层的孔隙率大于65%,所述隔热层的厚度为10-25μm。In one embodiment, the thermal insulation layer comprises at least one material selected from the group consisting of aerogel, polysaccharide gel, diatomaceous earth, and molecular sieve, the porosity of the thermal insulation layer is greater than 65%, and the thickness of the thermal insulation layer is 10-25 μm.
一个实施例中,所述片体单元具有第一区域和第二区域,所述感应发热膜位于所述第一区域内;其中,所述片体单元能够被卷绕成管状体,所述第一区域与所述第二区域在所述管状体的轴向上并排排布。In one embodiment, the sheet unit has a first area and a second area, and the induction heating film is located in the first area; wherein the sheet unit can be rolled into a tubular body, and the first area and the second area are arranged side by side in the axial direction of the tubular body.
一个实施例中,所述片体单元中,所述感应发热膜的数量为大于或等于3的奇数。In one embodiment, in the sheet unit, the number of the induction heating films is an odd number greater than or equal to 3.
根据第二方面,一种实施例提供一种电磁感应自发热的加热片材的制备方法,所述加热片材包括承载层和隔热层,所述承载层具有相背的第一表面和第二表面;所述隔热层覆盖所述承载层的第二表面设置;所述承载层的第一表面设置有沿所述承载层的第一方向延伸的多个感应发热膜和覆盖所述感应发热膜布置的封装层,多个所述感应发热膜在所述承载层的第二方向上间隔排布,所述感应发热膜能够受交变磁场的作用而发热;其中,所述第一方向与所述第二方向相互垂直,所述制备方法包括如下步骤:According to a second aspect, an embodiment provides a method for preparing an electromagnetic induction self-heating heating sheet, the heating sheet comprising a bearing layer and a heat insulating layer, the bearing layer having a first surface and a second surface opposite to each other; the heat insulating layer is arranged to cover the second surface of the bearing layer; the first surface of the bearing layer is provided with a plurality of induction heating films extending along a first direction of the bearing layer and a packaging layer covering the induction heating films, the plurality of induction heating films are arranged at intervals in the second direction of the bearing layer, and the induction heating films can generate heat under the action of an alternating magnetic field; wherein the first direction is perpendicular to the second direction, and the preparation method comprises the following steps:
将磁感应浆料涂布在所述承载层的第一表面,以形成所述感应发热膜;Applying magnetic induction slurry on the first surface of the carrier layer to form the induction heating film;
将封装浆料涂布在所述感应发热膜的表面,以形成所述封装层;Applying encapsulation slurry on the surface of the induction heating film to form the encapsulation layer;
将隔热浆料涂布在所述承载层的第二表面,以形成所述隔热层,从而制得所述加热片材。The heat insulation slurry is coated on the second surface of the supporting layer to form the heat insulation layer, thereby manufacturing the heating sheet.
根据第三方面,一种实施例提供一种加热不燃烧制品,包括气溶胶产生基质和包裹材料层,所述包裹材料层包裹设置于所述气溶胶产生基质的外侧,所述包裹材料层采用第一方面所述的加热片材。According to the third aspect, an embodiment provides a heat-not-burn product, comprising an aerosol-generating substrate and a wrapping material layer, wherein the wrapping material layer is wrapped around the outside of the aerosol-generating substrate, and the wrapping material layer adopts the heating sheet described in the first aspect.
一个实施例中,还包括嘴棒,所述承载层延伸至至少部分覆盖所述嘴棒的外周面。In one embodiment, a nozzle rod is further included, and the bearing layer extends to at least partially cover the outer circumference of the nozzle rod.
根据第四方面,一种加热不燃烧系统,包括加热不燃烧装置和第三方面所述的加热不燃烧制品,所述加热不燃烧装置用于产生交变磁场,以使所述感应发热膜产生涡流而加热所述气溶胶产生基质。According to a fourth aspect, a heat-not-burn system comprises a heat-not-burn device and the heat-not-burn product described in the third aspect, wherein the heat-not-burn device is used to generate an alternating magnetic field so that the induction heating film generates eddy currents to heat the aerosol generating substrate.
依据上述实施例的电磁感应自发热的加热片材,包括承载层、封装层和多个感应发热膜,感应发热膜沿第一方向延伸设置于承载层的一面,多个感应发热膜沿垂直于第一方向的第二方向并排间隔排布;封装层覆盖感应发热膜设置;加热片材能够被裁切成片体单元,片体单元用于包裹气溶胶产生基质,以能够在感应发热膜受交变磁场的作用而发热时,加热气溶胶产生基质并生成气溶胶。利用间隔排布的多个感应发热膜,可于加热片材上构建形成均匀分布的多个自发热区域;在加热片材作为气溶胶产生基质的包裹部件而被应用时,基于感应发热膜能够在交变磁场的作用而发热的特点,不但可以从气溶胶产生基质的外周对气溶胶产生基质进行均匀且充分地加热雾化,而且可以降低加热片材与气溶胶产生基质的结构组合难度,实现加热片材的灵活应用。The electromagnetic induction self-heating heating sheet according to the above-mentioned embodiment includes a bearing layer, a packaging layer and a plurality of induction heating films, wherein the induction heating film is arranged on one side of the bearing layer extending along a first direction, and the plurality of induction heating films are arranged side by side and spaced apart along a second direction perpendicular to the first direction; the packaging layer covers the induction heating film; the heating sheet can be cut into sheet units, and the sheet units are used to wrap the aerosol generating substrate, so that when the induction heating film is heated by the alternating magnetic field, the aerosol generating substrate can be heated and aerosol can be generated. By using the plurality of induction heating films arranged at intervals, a plurality of evenly distributed self-heating areas can be constructed on the heating sheet; when the heating sheet is used as a wrapping component of the aerosol generating substrate, based on the characteristic that the induction heating film can generate heat under the action of the alternating magnetic field, the aerosol generating substrate can be evenly and fully heated and atomized from the periphery of the aerosol generating substrate, and the difficulty of structural combination of the heating sheet and the aerosol generating substrate can be reduced, thereby realizing the flexible application of the heating sheet.
图1为一种实施例的加热片材中感应发热膜的结构布局示意图(一)。FIG. 1 is a schematic diagram of the structural layout of an induction heating film in a heating sheet according to an embodiment (I).
图2为一种实施例的加热片材在第二方向上的截面结构示意图。FIG. 2 is a schematic diagram of a cross-sectional structure of a heating sheet in a second direction according to an embodiment.
图3为一种实施例的加热片材中感应发热膜的结构布局示意图(二)。FIG. 3 is a schematic diagram (II) of the structural layout of an induction heating film in a heating sheet according to an embodiment.
图4示出了一种实施例的加热片材中感应发热膜的结构布局的局部放大示意图(三)。FIG. 4 shows a partially enlarged schematic diagram (III) of the structural layout of the induction heating film in the heating sheet of an embodiment.
图5为一种实施例的加热片材的功能区域分布示意图(一)。FIG. 5 is a schematic diagram of the functional area distribution of a heating sheet according to an embodiment (I).
图6为一种实施例的加热片材的功能区域分布示意图(二)。FIG. 6 is a schematic diagram of the functional area distribution of a heating sheet according to an embodiment (II).
图7为一种实施例的加热不燃烧制品的截面结构示意图。FIG. 7 is a schematic diagram of the cross-sectional structure of a heat-not-burn product according to an embodiment.
图8为一种实施例的加热不燃烧制品的发烟段的局部结构放大示意图。FIG8 is an enlarged schematic diagram of a partial structure of a smoke-generating section of a heat-not-burn product according to an embodiment.
图9为一种实施例的加热不燃烧制品的应用示意图(一)。FIG. 9 is a schematic diagram of an application of a heat-not-burn product according to an embodiment (I).
图10为一种实施例的加热不燃烧制品的结构轮廓示意图。FIG. 10 is a schematic diagram of the structural outline of a heat-not-burn product according to an embodiment.
图11为一种实施例的加热不燃烧制品中发烟段的截面结构示意图。FIG. 11 is a schematic diagram of the cross-sectional structure of a smoke-generating section in a heat-not-burn product according to an embodiment.
图12为图11中的发烟段略气溶胶基质后的截面结构示意图。FIG. 12 is a schematic diagram of the cross-sectional structure of the smoking section in FIG. 11 after the aerosol matrix.
图13为一种实施例的加热不燃烧制品中包裹纸展开后的平面结构示意图(一)。FIG. 13 is a schematic diagram of the planar structure of a heat-not-burn product after the wrapping paper is unfolded in one embodiment (I).
图14为一种实施例的加热不燃烧制品中包裹纸展开后的平面结构示意图(二)。FIG. 14 is a schematic diagram of the planar structure of a heat-not-burn product after the wrapping paper is unfolded (II) according to an embodiment.
图15为一种实施例的加热不燃烧制品中包裹纸的功能区域分布示意图。FIG. 15 is a schematic diagram showing the functional area distribution of the wrapping paper in a heat-not-burn product according to an embodiment.
图16为一种实施例的加热不燃烧制品的应用示意图(二)。FIG. 16 is a schematic diagram of an application of a heat-not-burn product according to an embodiment (II).
图17为一种实施例的加热片材的制备方法的流程图。FIG. 17 is a flow chart of a method for preparing a heating sheet according to an embodiment.
图中:In the figure:
10、承载层;20、感应发热膜;21、感应单元;30、封装层;40、隔热层;100、片体单元;101、第一区域;102、第二区域;200、气溶胶产生基质;310、发烟段;320、降温段;330、过滤段;400、感应线圈;500、插孔。10. Carrying layer; 20. Induction heating film; 21. Induction unit; 30. Packaging layer; 40. Heat insulation layer; 100. Sheet unit; 101. First area; 102. Second area; 200. Aerosol generating matrix; 310. Smoking section; 320. Cooling section; 330. Filtering section; 400. Induction coil; 500. Socket.
下面通过具体实施方式结合附图对本申请作进一步详细说明。其中不同实施方式中类似元件采用了相关联的类似的元件标号。在以下的实施方式中,很多细节描述是为了使得本申请能被更好的理解。然而,本领域技术人员可以毫不费力的认识到,其中部分特征在不同情况下是可以省略的,或者可以由其他元件、材料、方法所替代。在某些情况下,本申请相关的一些操作并没有在说明书中显示或者描述,这是为了避免本申请的核心部分被过多的描述所淹没,而对于本领域技术人员而言,详细描述这些相关操作并不是必要的,他们根据说明书中的描述以及本领域的一般技术知识即可完整了解相关操作。The present application is further described in detail below by specific embodiments in conjunction with the accompanying drawings. Wherein similar elements in different embodiments adopt associated similar element numbers. In the following embodiments, many detailed descriptions are intended to enable the present application to be better understood. However, those skilled in the art can easily recognize that some of the features can be omitted in different situations, or can be replaced by other elements, materials, and methods. In some cases, some operations related to the present application are not shown or described in the specification, in order to avoid the core part of the present application being overwhelmed by too much description, and for those skilled in the art, it is not necessary to describe these related operations in detail, and they can fully understand the related operations based on the description in the specification and the general technical knowledge in the art.
另外,说明书中所描述的特点、操作或者特征可以以任意适当的方式结合形成各种实施方式。同时,方法描述中的各步骤或者动作也可以按照本领域技术人员所能显而易见的方式进行顺序调换或调整。因此,说明书和附图中的各种顺序只是为了清楚描述某一个实施例,并不意味着是必须的顺序,除非另有说明其中某个顺序是必须遵循的。In addition, the features, operations or characteristics described in the specification can be combined in any appropriate manner to form various implementations. At the same time, the steps or actions in the method description can also be interchanged or adjusted in a manner that is obvious to those skilled in the art. Therefore, the various sequences in the specification and the drawings are only for the purpose of clearly describing a certain embodiment and are not meant to be a required sequence, unless otherwise specified that a certain sequence must be followed.
本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings).
请参阅图1至图6并结合图7至图9,本申请实施例提供了一种电磁感应自发热的加热片材,可以应用于加热不燃烧制品(例如加热不燃烧烟弹、加热不燃烧烟支等),作为加热不燃烧制品中因切割交变磁场的磁力线而产生涡流并发热的加热部件使用。Please refer to Figures 1 to 6 in combination with Figures 7 to 9. The embodiments of the present application provide an electromagnetic induction self-heating heating sheet, which can be applied to heat-not-burn products (such as heat-not-burn tobacco cartridges, heat-not-burn cigarettes, etc.), and can be used as a heating component in heat-not-burn products that generates eddy currents and generates heat due to cutting the magnetic lines of force of an alternating magnetic field.
举例来说,该加热片材可以被裁切分割成具有预设形状(例如矩形)的一个或者多个片体单元100,而片体单元100则可被卷绕并定型成管状体,将气溶胶产生基质200(例如药材、香料、烟草等)设于管状体的管体空间内,即可将加热片材(或者片体单元100)与气溶胶产生基质200构建成加热不燃烧制品;例如,气溶胶产生基质200可以是在管状体成型后,以颗粒、丝、条等形式填装于管状体中;再如,气溶胶产生基质200也可以预先装填为柱状发烟段或者预先定型为柱状的固型发烟段,而后再在外围包裹片体单元100。在将加热不燃烧制品置于如加热不燃烧烟具所提供的交变磁场中时,即可利用加热片材的发热效应加热气溶胶产生基质200,从而生成气溶胶。For example, the heating sheet can be cut and divided into one or more sheet units 100 with a preset shape (such as a rectangle), and the sheet unit 100 can be rolled and shaped into a tubular body, and the aerosol generating matrix 200 (such as medicinal materials, spices, tobacco, etc.) is arranged in the tube space of the tubular body, so that the heating sheet (or sheet unit 100) and the aerosol generating matrix 200 can be constructed into a heat-not-burn product; for example, the aerosol generating matrix 200 can be filled in the tubular body in the form of particles, filaments, strips, etc. after the tubular body is formed; for another example, the aerosol generating matrix 200 can also be pre-filled into a columnar smoking segment or pre-shaped into a columnar solid smoking segment, and then the sheet unit 100 is wrapped around the periphery. When the heat-not-burn product is placed in an alternating magnetic field such as provided by a heat-not-burn smoking device, the heating effect of the heating sheet can be used to heat the aerosol generating matrix 200, thereby generating an aerosol.
下面主要以加热片材或者片体单元100的初始轮廓形状为矩形、应用时的轮廓形状为管状为例,对该加热片材的结构构造、应用原理及技术效果等进行具体描述;但需要说明的是,初始轮廓形状为矩形且应用轮廓形状为管状仅仅是该加热片材的一种具体应用,也可基于实际需要采用合适的工艺手段,将该加热片材设置成其他合适的结构形态,从而满足不同的应用需求。The following mainly takes the example of a heating sheet or sheet unit 100 in which the initial contour shape is a rectangle and the contour shape during application is a tube, and specifically describes the structural structure, application principle and technical effect of the heating sheet; however, it should be noted that the initial contour shape is a rectangle and the application contour shape is a tube is only a specific application of the heating sheet, and the heating sheet can also be set to other suitable structural forms based on actual needs by adopting appropriate process means to meet different application requirements.
请参阅图1至图6,加热片材(也即片体单元100)包括承载层10、感应发热膜20、封装层30和隔热层40;下面具体说明。Please refer to FIG. 1 to FIG. 6 , the heating sheet (ie, the sheet unit 100 ) includes a carrier layer 10 , an induction heating film 20 , a packaging layer 30 and a heat insulating layer 40 , which will be described in detail below.
请参阅图1至图6,承载层10可以理解为是形成加热片材的整体轮廓形态的材料层,该承载层10既可以作为加热片材中其他材料层的设置载体使用,又可以基于承载层10将加热片材裁切成需要的几何形状(例如矩形)并最终定型成管状体。Please refer to Figures 1 to 6. The supporting layer 10 can be understood as a material layer that forms the overall contour of the heating sheet. The supporting layer 10 can be used as a carrier for setting other material layers in the heating sheet, and the heating sheet can be cut into a required geometric shape (such as a rectangle) based on the supporting layer 10 and finally formed into a tubular body.
为便于区分和描述,将承载层10中相背设置的两个表面分别定义为第一表面和第二表面;同时,基于承载层10定义了相互垂直的两个方向,即:第一方向和第二方向;就初始轮廓形状呈矩形的加热片材而言,第一方向和第二方向中的一者可以理解为是加热片材的长度方向、另一者可以理解为是加热片材的宽度方向。For the convenience of distinction and description, the two surfaces of the supporting layer 10 arranged opposite to each other are defined as the first surface and the second surface respectively; at the same time, two directions perpendicular to each other are defined based on the supporting layer 10, namely: the first direction and the second direction; for the heating sheet having an initial rectangular contour, one of the first direction and the second direction can be understood as the length direction of the heating sheet, and the other can be understood as the width direction of the heating sheet.
一个实施例中,承载层10采用芳纶纸、碳纳米管纸、纤维素纸等,以利用该类材料所具有的高导热性、耐高温、化学性能稳定、结构强度高等特点,为提升加热片材的性能创造条件(例如保证加热片材具有良好的柔软性和可裁切性)。当然,承载层10也可采用其他合适的材料,在此不作赘述。In one embodiment, the carrier layer 10 is made of aramid paper, carbon nanotube paper, cellulose paper, etc., to utilize the high thermal conductivity, high temperature resistance, stable chemical properties, high structural strength and other characteristics of such materials to create conditions for improving the performance of the heating sheet (for example, to ensure that the heating sheet has good softness and cuttability). Of course, the carrier layer 10 can also be made of other suitable materials, which will not be described in detail here.
在一些实施例中,承载层20的克重可以控制在20克每平方米至40克每平方米之间,而承载层20的厚度则可以控制在10微米至80微米之间,从而有利于增强加热片材整体的轻质化。In some embodiments, the gram weight of the carrier layer 20 can be controlled between 20 grams per square meter and 40 grams per square meter, and the thickness of the carrier layer 20 can be controlled between 10 micrometers and 80 micrometers, which is beneficial to enhance the overall lightweight of the heating sheet.
请参阅图1至图6,感应发热膜20在加热片材应用时起到切割交变磁场的磁力线,进而因产生涡流而发热的作用;也就是说,感应发热膜20在加热片材中能够受交变磁场的作用而发热。该感应发热膜20沿承载层10的第一方向延伸设置于承载层10的第一表面,并且感应发热膜20的数量设置为多个,而多个感应发热膜20则在承载层10的第二方向上并排间隔排布。Please refer to Figures 1 to 6. When the induction heating film 20 is used in the heating sheet, it plays the role of cutting the magnetic field lines of the alternating magnetic field, thereby generating heat due to the generation of eddy currents; that is, the induction heating film 20 can be heated by the alternating magnetic field in the heating sheet. The induction heating film 20 extends along the first direction of the carrier layer 10 and is arranged on the first surface of the carrier layer 10. The number of the induction heating films 20 is set to be multiple, and the multiple induction heating films 20 are arranged side by side and spaced apart in the second direction of the carrier layer 10.
由此,通过对感应发热膜20的延伸方向以及相邻感应发热膜20之间不连续排布的特点,使得承载层10或者加热片材具有斑马状的感应发热膜20,不但有利于增强加热片材整体发热的均匀性,而且可以通过减少感应发热膜20的材料用量,为降低加热片材的成本创造条件。Therefore, by controlling the extension direction of the induction heating film 20 and the discontinuous arrangement between adjacent induction heating films 20, the carrier layer 10 or the heating sheet has a zebra-shaped induction heating film 20, which is not only beneficial for enhancing the uniformity of the overall heating of the heating sheet, but also can create conditions for reducing the cost of the heating sheet by reducing the material usage of the induction heating film 20.
一些实施例中,感应发热膜20可以采用能够在交变磁场中产生涡流发热效应的各种材料;例如,铁等铁磁性纯金属导体材料及其合金导体材料;再如,经过铁磁化处理的陶瓷、碳纤维等无机非金属导体材料。In some embodiments, the induction heating film 20 can be made of various materials that can generate eddy current heating effect in an alternating magnetic field; for example, ferromagnetic pure metal conductor materials such as iron and their alloy conductor materials; for example, inorganic non-metallic conductor materials such as ceramics and carbon fibers that have been ferromagnetized.
一个实施例中,感应发热膜20为具有碳、铁、镍、铜、锗中的一种或多种颗粒物、且颗粒物的粒径在50纳米至1微米的材料层;其中,感应发热膜20的原料中,颗粒物的形态可以选择条状纤维形态;而感应发热膜20的厚度则可以控制在5微米至50微米之间。In one embodiment, the induction heating film 20 is a material layer having one or more particles of carbon, iron, nickel, copper, and germanium, and the particle size of the particles is between 50 nanometers and 1 micron; wherein, in the raw material of the induction heating film 20, the shape of the particles can be selected as a strip fiber shape; and the thickness of the induction heating film 20 can be controlled between 5 microns and 50 microns.
请参阅图2并结合图8,封装层30覆盖感应发热膜20设置,主要起到防护感应发热膜20的作用,包括防止感应发热膜20意外脱离承载层10、避免感应发热膜20因暴露于气溶胶中而被腐蚀等。该封装层30可以与感应发热膜20一一对应设置,也即封装层30以覆盖对应的感应发热膜20的方式设置于承载层10的第一表面上,或者覆盖于对应的感应发热膜20的表面设置。Please refer to FIG. 2 and FIG. 8 , the encapsulation layer 30 is provided to cover the induction heating film 20, and mainly plays the role of protecting the induction heating film 20, including preventing the induction heating film 20 from accidentally separating from the carrier layer 10, and preventing the induction heating film 20 from being corroded due to exposure to aerosol, etc. The encapsulation layer 30 can be provided in a one-to-one correspondence with the induction heating film 20, that is, the encapsulation layer 30 is provided on the first surface of the carrier layer 10 in a manner of covering the corresponding induction heating film 20, or is provided to cover the surface of the corresponding induction heating film 20.
由此,有利于减少封装层30的材料用量,为实现加热片材的轻质化创造条件;当然,该封装层30可以采用覆盖全部感应发热膜20的方式设置于承载层10的第一表面,以实现对感应发热膜20的全方位封装防护。This is beneficial to reducing the material usage of the packaging layer 30 and creating conditions for achieving lightweight heating sheets; of course, the packaging layer 30 can be arranged on the first surface of the carrier layer 10 in a manner of covering the entire induction heating film 20 to achieve all-round packaging protection for the induction heating film 20.
一个实施例中,封装层30可以采用环氧树脂、铬、硅油、铁氧体等一种材料或者多种材料的组合,以利用该类材料的特性,增强封装层30在感应发热膜20上的附着能力、降低对磁场的影响,从而提升对感应发热膜20的防护效果。In one embodiment, the encapsulation layer 30 can be made of one material or a combination of multiple materials such as epoxy resin, chromium, silicone oil, ferrite, etc., to utilize the characteristics of such materials to enhance the adhesion ability of the encapsulation layer 30 on the induction heating film 20 and reduce the impact on the magnetic field, thereby improving the protection effect of the induction heating film 20.
当然,在一些实施例中,封装层30也可采用其他合适的材料,在此不作赘述。Of course, in some embodiments, the encapsulation layer 30 may also be made of other suitable materials, which will not be elaborated herein.
请参阅图2并结合图8,隔热层40覆盖承载层10设置于承载层10的第二表面上,该隔热层40可以采用气凝胶、多糖凝胶、硅藻土、分子筛等孔隙率大于65%的隔热材料,隔热层40的厚度可以控制在10微米至25微米。在加热片材或者片体单元100被卷绕并定型成管状体后,封装层30及感应发热膜20位于管状体的内侧,而隔热层40则相当于是管状体的外表面。Please refer to FIG. 2 and FIG. 8 , the heat insulating layer 40 covers the carrier layer 10 and is arranged on the second surface of the carrier layer 10. The heat insulating layer 40 can be made of heat insulating materials with a porosity greater than 65%, such as aerogel, polysaccharide gel, diatomaceous earth, molecular sieve, etc., and the thickness of the heat insulating layer 40 can be controlled to be 10 microns to 25 microns. After the heating sheet or sheet unit 100 is wound and formed into a tubular body, the encapsulation layer 30 and the induction heating film 20 are located on the inner side of the tubular body, and the heat insulating layer 40 is equivalent to the outer surface of the tubular body.
由此,借助隔热层40所起到的隔热保温作用,一方面可以使得感应发热膜20所产生的热量聚集于管状体的管体空间内,从而对设置于管体空间内的气溶胶产生基质进行充分加热雾化,另一方面也可减少因热量传递至管状体的外部空间而造成的热量损失,不但能够为提高热能利用率创造有利条件,而且能够避免如加热不燃烧烟具等因表面温度过高而影响使用体验。Therefore, with the help of the heat insulation and heat preservation effect of the heat insulation layer 40, on the one hand, the heat generated by the induction heating film 20 can be concentrated in the tube body space of the tubular body, so as to fully heat and atomize the aerosol generating matrix arranged in the tube body space; on the other hand, the heat loss caused by heat transfer to the external space of the tubular body can be reduced, which can not only create favorable conditions for improving the utilization rate of thermal energy, but also avoid the impact of high surface temperature on the user experience of heat-not-burning smoking devices.
在加热片材或者片体单元100应用时,可以沿第一方向或者第二方向将其卷绕并定型成管状体,从而使得感应发热膜20于管状体中呈现出不同的分布形态,以满足不同的加热雾化需求。When the heating sheet or sheet unit 100 is used, it can be rolled up along the first direction or the second direction and shaped into a tubular body, so that the induction heating film 20 presents different distribution forms in the tubular body to meet different heating atomization requirements.
举例来说,请参阅图1、图3和图4并结合图2,片体单元100沿第一方向卷绕并定型成管状体,此时,每个感应发热膜20呈现出沿着管状体的周向围合的环状,而多个感应发热膜20则在管状体的轴向上呈现出间隔排布的形式。For example, referring to Figures 1, 3 and 4 in combination with Figure 2, the sheet unit 100 is rolled along a first direction and formed into a tubular body. At this time, each induction heating film 20 is in a ring shape surrounded along the circumference of the tubular body, and multiple induction heating films 20 are arranged in an intermittent manner in the axial direction of the tubular body.
各环状的感应发热膜20可以具有相同的尺寸(例如在管状体的径向上具有相同厚度、在管状体的轴向上具有相同的宽度)以及具有相同的磁导率;在气溶胶产生基质200位于管状体内时,可借助感应发热膜20从气溶胶产生基质200的周向对气溶胶产生基质200进行充分且均匀地加热。Each annular induction heating film 20 can have the same size (for example, the same thickness in the radial direction of the tubular body and the same width in the axial direction of the tubular body) and the same magnetic permeability; when the aerosol generating matrix 200 is located in the tubular body, the aerosol generating matrix 200 can be fully and uniformly heated from the circumference of the aerosol generating matrix 200 with the help of the induction heating film 20.
各环状的感应发热膜20也可以具有不同的磁导率或者具有不同的尺寸,例如多个环状的感应发热膜20中的至少两者,在管状体的径向上具有不同的厚度,或者在管状体的轴向上具有不同的宽度,亦或者具有不同的磁导率;通过对感应发热膜20的磁导率或者尺寸的差异化设置,可使得管状体的不同区域具有不同的加热温度,实现对气溶胶产生基质200进行分段式加热雾化。Each annular induction heating film 20 may also have a different magnetic permeability or a different size. For example, at least two of the multiple annular induction heating films 20 may have different thicknesses in the radial direction of the tubular body, or different widths in the axial direction of the tubular body, or different magnetic permeabilities. By differentially setting the magnetic permeability or size of the induction heating film 20, different areas of the tubular body may have different heating temperatures, thereby achieving segmented heating and atomization of the aerosol generating matrix 200.
举例来说,请参阅图2并结合图1、图3和图4,片体单元100沿第二方向卷绕并定型成管状体,此时每个感应发热膜20呈现出沿着管状体的轴向延伸布置的条状,而多个感应发热膜20则在管状体的周向上呈现出间隔排布的形式。For example, referring to FIG. 2 in combination with FIG. 1 , FIG. 3 and FIG. 4 , the sheet unit 100 is wound along the second direction and shaped into a tubular body, at which time each induction heating film 20 is in the form of a strip extending along the axial direction of the tubular body, and multiple induction heating films 20 are arranged in an intermittent manner in the circumferential direction of the tubular body.
各条状的感应发热膜20可以设置为相同的尺寸(包括长度、宽度和厚度)和相同的磁导率,而感应发热膜20之间亦可具有相同的间距,有利于从气溶胶产生基质200的周向对其进行充分且均匀地加热雾化。Each strip of the induction heating film 20 can be set to the same size (including length, width and thickness) and the same magnetic permeability, and the induction heating films 20 can also have the same spacing, which is conducive to fully and evenly heating and atomizing the aerosol generating matrix 200 from the circumference thereof.
其一,利用以斑马纹路的形态排布设置于承载层10的多个感应发热膜20,使得加热片材或者片体单元100具备在交变磁场环境中自动发热的功能,通过对加热片材的轮廓形状的调整设置,能够满足不同的使用需求;例如,可以将加热片材或者片体单元100定型成管状,以作为气溶胶产生基质200的包裹物(如卷烟纸)使用,并与气溶胶产生基质200组合形成能够生成气溶胶的加热不燃烧制品。Firstly, by using a plurality of induction heating films 20 arranged in the form of zebra patterns on the carrier layer 10, the heating sheet or sheet unit 100 has the function of automatically generating heat in an alternating magnetic field environment, and by adjusting the contour shape of the heating sheet, different usage requirements can be met; for example, the heating sheet or sheet unit 100 can be formed into a tubular shape to be used as a wrapping material (such as cigarette paper) for the aerosol generating matrix 200, and combined with the aerosol generating matrix 200 to form a heat-not-burn product that can generate aerosol.
其二,利用间隔排布的多个感应发热膜20可以有效增加气溶胶产生基质200的受热面积或者加热片材自身的发热面积,利用隔热层40则可将感应发热膜20所产生的热量约束限制在加热片材或片体单元100所围成的几何空间内(例如管状体的管体空间),促使感应发热膜20所产生的热量能够由气溶胶产生基质200的外周逐步且均匀地向其中心传递,从而为充分且均匀地加热雾化气溶胶产生基质200提供结构保障。Secondly, the use of multiple induction heating films 20 arranged at intervals can effectively increase the heating area of the aerosol generating substrate 200 or the heating area of the heating sheet itself, and the use of the thermal insulation layer 40 can constrain the heat generated by the induction heating film 20 to the geometric space surrounded by the heating sheet or sheet unit 100 (such as the tube space of a tubular body), so that the heat generated by the induction heating film 20 can be gradually and evenly transferred from the periphery of the aerosol generating substrate 200 to its center, thereby providing structural guarantee for fully and evenly heating the atomized aerosol generating substrate 200.
其三,基于对加热片材或片体单元100的形状尺寸(包括感应发热膜20的数量、材料及尺寸参数)的选择控制,使得加热片材能够灵活地应用于不同的加热场景(例如均匀加热场景、分段加热场景);同时,利用加热片材或片体单元100直接包裹气溶胶产生基质200,既可以精确掌控感应发热膜20与气溶胶产生基质200之间的相对位置,也可以降低加热片材与气溶胶产生基质200的结构组合难度。Thirdly, based on the selection and control of the shape and size of the heating sheet or sheet unit 100 (including the number, material and size parameters of the induction heating film 20), the heating sheet can be flexibly applied to different heating scenarios (such as uniform heating scenarios and segmented heating scenarios); at the same time, by directly wrapping the aerosol generating matrix 200 with the heating sheet or sheet unit 100, the relative position between the induction heating film 20 and the aerosol generating matrix 200 can be accurately controlled, and the difficulty of structural combination of the heating sheet and the aerosol generating matrix 200 can be reduced.
一些实施例中,也可省略封装层30,隔热层40以覆盖感应发热膜20的形式设置于承载层10的第一表面,此时感应发热膜20所产生的热量可以经由承载层10传递至气溶胶产生基质200,进而实现对气溶胶产生基质200的加热雾化。In some embodiments, the encapsulation layer 30 may also be omitted, and the thermal insulation layer 40 is arranged on the first surface of the carrier layer 10 in the form of covering the induction heating film 20. At this time, the heat generated by the induction heating film 20 can be transferred to the aerosol generating substrate 200 via the carrier layer 10, thereby achieving heating and atomization of the aerosol generating substrate 200.
一些实施例中,也可以省略隔热层40,感应发热膜20则可相适应地设置于承载层10的第一表面和/或第二表面;在应用时,可以将加热片材直接内置于气溶胶产生基质200的内部,也可以将管状形式的加热片材或片体单元100内置于气溶胶产生基质200内;凡此种种,自此不作赘述。In some embodiments, the heat insulation layer 40 can be omitted, and the induction heating film 20 can be adaptively arranged on the first surface and/or the second surface of the carrier layer 10; when used, the heating sheet can be directly built into the aerosol generating matrix 200, or the tubular heating sheet or sheet unit 100 can be built into the aerosol generating matrix 200; all these will not be elaborated here.
一些实施例中,也可采用以封装层30及感应发热膜20位于管状体的外侧、隔热层40位于管状体内侧的形式,将加热片材或片体单元100卷绕并定型成管状体;在应用时,可将管状体视为一个相对独立的电磁感应发热体,通过将管状体插置于气溶胶产生基质200内,即可利用管状体的热场围绕其几何中心线均匀分布的特点,以中心加热的方式实现对气溶胶产生基质200的加热雾化。In some embodiments, the heating sheet or sheet unit 100 can be wound and shaped into a tubular body in the form of a packaging layer 30 and an induction heating film 20 located on the outside of the tubular body and a heat insulating layer 40 located on the inside of the tubular body. When used, the tubular body can be regarded as a relatively independent electromagnetic induction heating body. By inserting the tubular body into the aerosol generating matrix 200, the characteristic that the thermal field of the tubular body is evenly distributed around its geometric center line can be utilized to achieve heating and atomization of the aerosol generating matrix 200 by central heating.
一个实施例中,请参阅图1和图3,感应发热膜20被设置成在第一方向上呈连续延伸的矩形条,矩形条(也即感应发热膜20)的宽度可控制在1毫米-10毫米之间、厚度可控制在5微米至50微米之间。在加热片材或片体单元100所定型而成的管状体中,感应发热膜20的数量则设置为大于或等于3的奇数,例如三个、五个、七个或者其他更多的奇数数量。当然,感应发热膜20也可设置为其他条状图形,例如折线式、曲线式等。In one embodiment, referring to FIG. 1 and FIG. 3 , the induction heating film 20 is configured as a rectangular strip extending continuously in the first direction, and the width of the rectangular strip (i.e., the induction heating film 20) can be controlled between 1 mm and 10 mm, and the thickness can be controlled between 5 μm and 50 μm. In the tubular body formed by the heating sheet or sheet unit 100, the number of the induction heating films 20 is set to an odd number greater than or equal to 3, such as three, five, seven or other greater odd numbers. Of course, the induction heating film 20 can also be set to other strip shapes, such as a broken line type, a curved line type, etc.
根据电磁感应原理,沿管状体的周向间隔设置奇数数量的感应发热膜20可起到三角分割电磁场磁力线的作用,能够使得管状体的热场分布更加均匀,有利于感应发热膜20所产生的热量能够均匀地,从气溶胶产生基质200的外周逐步地传递至气溶胶产生基质200的中心,从而实现对气溶胶产生基质200的均匀加热。而偶数数量的感应发热膜20很容易形成重叠的磁场,从而容易造成管状体局部区域的加热温度异常偏高,不利于对气溶胶产生基质200进行均匀加热。According to the principle of electromagnetic induction, an odd number of induction heating films 20 arranged at intervals along the circumference of the tubular body can play the role of triangulating the electromagnetic field lines, making the thermal field distribution of the tubular body more uniform, which is conducive to the heat generated by the induction heating film 20 being uniformly transferred from the periphery of the aerosol generating substrate 200 to the center of the aerosol generating substrate 200 step by step, thereby achieving uniform heating of the aerosol generating substrate 200. However, an even number of induction heating films 20 can easily form overlapping magnetic fields, which can easily cause the heating temperature of a local area of the tubular body to be abnormally high, which is not conducive to uniform heating of the aerosol generating substrate 200.
一个实施例中,请参阅图4,感应发热膜20也可被设置成在第一方向上呈间断非连续延伸的结构形式,例如每个感应发热膜20可以由在第一方向上间隔排布的多个感应单元21组合而成;就感应单元21而言,其轮廓形状可以设置成轴对称图形或中心对称图形,例如“C”形、“O”形、圆形、正多边形、“X”形、“*”型等规则几何形状;当然,感应单元21的轮廓形状也可以设置成其他规则或不规则的几何形状。In one embodiment, please refer to Figure 4, the induction heating film 20 can also be configured to be a structural form that extends discontinuously and non-continuously in the first direction. For example, each induction heating film 20 can be composed of a plurality of induction units 21 arranged at intervals in the first direction; as for the induction unit 21, its contour shape can be set to an axially symmetrical figure or a centrally symmetrical figure, such as a "C" shape, an "O" shape, a circle, a regular polygon, an "X" shape, an "*" shape and other regular geometric shapes; of course, the contour shape of the induction unit 21 can also be set to other regular or irregular geometric shapes.
一个实施例中,每个感应发热膜20中的各磁感应单元21或者片体单元100中的各感应单元21可以设置为具有相同的几何形状。In one embodiment, each magnetic induction unit 21 in each induction heating film 20 or each induction unit 21 in the sheet unit 100 may be configured to have the same geometric shape.
就加热片材或者片体单元100而言,多个感应发热膜20的感应单元21相当于是以网点分布的形式均匀地呈现在承载层20上的,从而在加热片材或片体单元100上构建形成了均匀分布的多个发热点或发热区;由此,在加热片材或片体单元100应用时,亦可实现对气溶胶产生基质200的均匀加热雾化。As for the heating sheet or sheet unit 100, the induction units 21 of the multiple induction heating films 20 are equivalent to being evenly presented on the supporting layer 20 in the form of a grid distribution, thereby constructing a plurality of evenly distributed heating points or heating areas on the heating sheet or sheet unit 100; therefore, when the heating sheet or sheet unit 100 is used, uniform heating and atomization of the aerosol generating matrix 200 can also be achieved.
申请人发现,现有的加热不燃烧制品(例如烟支)使用时,通常是装设在气溶胶产生装置上,使装置中的发热体插入加热不燃烧制品的内部或者围绕包裹在加热不燃烧制品的外部,基于电磁感应加热原理,使加热不燃烧制品在不发生燃烧的情况下生成可被使用的气溶胶。这也就意味着,发热体是独立于加热不燃烧制品的,并且必须具备重复使用的特点;一方面,加热不燃烧制品产生的气溶胶残留物会不断累积附着在发热体上,造成发热体很难清洁;另一方面,残留物被反复加热也会产生异味,影响加热不燃烧制品或者装置的使用体验。The applicant found that when existing heat-not-burn products (such as cigarettes) are used, they are usually installed on an aerosol generating device, so that the heating element in the device is inserted into the interior of the heat-not-burn product or wrapped around the exterior of the heat-not-burn product. Based on the principle of electromagnetic induction heating, the heat-not-burn product generates aerosol that can be used without combustion. This means that the heating element is independent of the heat-not-burn product and must have the characteristics of repeated use; on the one hand, the aerosol residue generated by the heat-not-burn product will continue to accumulate and adhere to the heating element, making it difficult to clean the heating element; on the other hand, the residue will be repeatedly heated and will also produce odor, affecting the user experience of the heat-not-burn product or device.
本申请提供的加热不燃烧制品,通过将感应发热膜20(例如感应单元21)集成于加热不燃烧制品的结构体系中,使得加热不燃烧制品具备在交变磁场环境中进行自发热和生成气溶胶的功能,不但可以避免制品应用时对气溶胶产生装置造成污染,也为降低装置的结构复杂性及功能配置成本创造了条件。下面具体说明。The heat-not-burn product provided in the present application integrates the induction heating film 20 (such as the induction unit 21) into the structural system of the heat-not-burn product, so that the heat-not-burn product has the function of self-heating and generating aerosol in an alternating magnetic field environment, which can not only avoid contamination of the aerosol generating device when the product is used, but also create conditions for reducing the structural complexity and functional configuration cost of the device. The following is a detailed description.
请参阅图7至图8并结合图1至图6,本申请实施例提供了一种加热不燃烧制品,该制品的整体轮廓形状大致为具有预设长度的柱状结构体,并且沿该制品的长度方向可以将其依次区分成发烟段310、降温段320和过滤段330等功能段;其中,发烟段310具有气溶胶产生基质200,并且至少发烟段310具有前述实施例的加热片材或片体单元100,例如片体单元100作为包裹材料层,围绕包裹在气溶胶产生基质200的外围,即可形成该发烟段310。Please refer to Figures 7 to 8 in combination with Figures 1 to 6. An embodiment of the present application provides a heat-not-burn product, the overall contour shape of which is roughly a columnar structure with a preset length, and along the length direction of the product, it can be divided into functional sections such as a smoking section 310, a cooling section 320 and a filtering section 330 in sequence; wherein the smoking section 310 has an aerosol generating matrix 200, and at least the smoking section 310 has the heating sheet or sheet unit 100 of the aforementioned embodiment, for example, the sheet unit 100 is used as a wrapping material layer, which is wrapped around the periphery of the aerosol generating matrix 200 to form the smoking section 310.
请参阅图9,本申请还提供了一种加热不燃烧系统,加热不燃烧系统包括加热不燃烧装置和加热不燃烧制品,应用时可将该加热不燃烧制品的发烟段310置于加热不燃烧装置(例如烟具)的感应线圈d所围成的结构空间内,利用感应线圈所提供的交变磁场环境,使发烟段310中的感应发热膜20因产生涡流而发热,从而加热气溶胶产生基质200并生成气溶胶;通过抽吸该加热不燃烧制品则可使得气溶胶随气流流动经过降温段320时被降温冷却、流动经过过滤段330时被过滤,从而最终实现对气溶胶的使用。Please refer to Figure 9. The present application also provides a heating without burning system, which includes a heating without burning device and a heating without burning product. When in use, the smoking section 310 of the heating without burning product can be placed in a structural space surrounded by an induction coil d of the heating without burning device (such as a smoking device). The alternating magnetic field environment provided by the induction coil is used to make the induction heating film 20 in the smoking section 310 generate heat due to eddy currents, thereby heating the aerosol generating matrix 200 and generating an aerosol; by inhaling the heating without burning product, the aerosol can be cooled when it flows through the cooling section 320 with the airflow, and filtered when it flows through the filtering section 330, thereby finally realizing the use of the aerosol.
需要说明的是,本领域技术人员应当知晓加热不燃烧装置的基本结构、工作原理以及制品与装置之间的结构配合关系;因此,在此不作赘述。It should be noted that those skilled in the art should be aware of the basic structure, working principle and structural coordination relationship between the product and the device of the heat-not-burn device; therefore, they will not be elaborated here.
一个实施例中,请参阅图5至图8,包裹材料层采用管状体,即包裹材料层由前述实施例的加热片材(具体为片体单元100)卷绕成型的管状体;该片体单元100具有第一区域101和第二区域102;其中,第一区域101可以理解为是承载层20上设置有感应发热膜20及封装层30的区域,而第二区域102则可理解为是承载层20上省略了感应发热膜20(或连同封装层30)的区域;第一区域101与第二区域102在管状体的轴向上相接并排排布。就管状体而言,感应发热膜20可以位于管状体的内侧。In one embodiment, please refer to Figures 5 to 8, the wrapping material layer adopts a tubular body, that is, the wrapping material layer is a tubular body formed by winding the heating sheet (specifically the sheet unit 100) of the aforementioned embodiment; the sheet unit 100 has a first area 101 and a second area 102; wherein, the first area 101 can be understood as an area on the carrier layer 20 where the induction heating film 20 and the packaging layer 30 are provided, and the second area 102 can be understood as an area on the carrier layer 20 where the induction heating film 20 (or together with the packaging layer 30) is omitted; the first area 101 and the second area 102 are connected and arranged side by side in the axial direction of the tubular body. As far as the tubular body is concerned, the induction heating film 20 can be located on the inner side of the tubular body.
在一些实施例中,气溶胶产生基质200可以是艾草等药材、香料、烟丝、烟叶、烟草颗粒、烟草粉末等松散的非固型介质;在片体单元100被卷绕定型成管状体后,气溶胶产生基质200填装于第一区域101所围成的管体空间内,从而形成发烟段310。气溶胶产生基质200也可以是预先被定型的柱状结构,例如烟膏、植物膏剂等柱状固型介质,使片体单元100的第一区域101包裹在气溶胶产生基质200的外围后,即可形成发烟段310;相适应地,第二区域102可以至少部分包裹在降温段320甚至是过滤段330的外周面,过滤段330可以由过滤介质填装于第二区域102所围成的管体空间内而形成,也可以由片体单元100的第二区域102包裹在过滤介质的外围后而形成;而降温段320则可以是第二区域102所围成的管体空间中位于过滤段330与发烟段310之间的中空区域,也可以是包括位于该中空区域内的中空的降温固件。In some embodiments, the aerosol generating matrix 200 can be a loose non-solid medium such as medicinal materials such as wormwood, spices, tobacco shreds, tobacco leaves, tobacco particles, tobacco powder, etc.; after the sheet unit 100 is rolled and shaped into a tubular body, the aerosol generating matrix 200 is filled in the tubular space surrounded by the first area 101, thereby forming a smoking segment 310. The aerosol generating matrix 200 may also be a pre-shaped columnar structure, such as a columnar solid medium such as tobacco paste, plant paste, etc., so that the first area 101 of the sheet unit 100 is wrapped around the periphery of the aerosol generating matrix 200 to form the smoking section 310; correspondingly, the second area 102 may be at least partially wrapped around the outer peripheral surface of the cooling section 320 or even the filtering section 330, and the filtering section 330 may be formed by filling the filtering medium in the tubular space surrounded by the second area 102, or by wrapping the second area 102 of the sheet unit 100 around the periphery of the filtering medium; and the cooling section 320 may be a hollow area located between the filtering section 330 and the smoking section 310 in the tubular space surrounded by the second area 102, or may be a hollow cooling firmware located in the hollow area.
换言之,片体单元100的第一区域101包裹气溶胶产生基质200而形成制品的发烟段310,片体单元100的第二区域102包裹过滤介质等而形成制品的降温段320和过滤段330。基于加热片材的结构特点及其性能,不但可以简化加热不燃烧制品的结构构造、降低其制作难度,而且在将制品置于交变磁场环境时,可使得发烟段310中的气溶胶产生基质200能够被充分均匀地加热,从而生成并释放气溶胶。In other words, the first area 101 of the sheet unit 100 wraps the aerosol generating substrate 200 to form the smoke generating section 310 of the product, and the second area 102 of the sheet unit 100 wraps the filter medium to form the cooling section 320 and the filter section 330 of the product. Based on the structural characteristics and performance of the heating sheet, not only can the structural construction of the heat-not-burn product be simplified and its manufacturing difficulty be reduced, but also when the product is placed in an alternating magnetic field environment, the aerosol generating substrate 200 in the smoke generating section 310 can be fully and evenly heated, thereby generating and releasing aerosol.
一些实施例中,包裹材料层也可以其他结构形式或者方式存在于该加热不燃烧制品中,以构造成具有不同结构形式的制品,或者基于不同制作方法制作形成该制品;例如,片体单元100不具有第二区域102,该片体单元100仅包裹气溶胶产生基质200设置在气溶胶产生基质200的外围,以形成制品的发烟段310;通过接装件(例如接装纸、接装管体等)将制品的降温段320(或过滤段330)与发烟段310接装在一起,从而制作形成加热不燃烧制品;再如,片体单元100包裹气溶胶产生基质200形成发烟结构体,在发烟结构体的外侧包裹如接装纸等,以形成发烟段310;同时,利用接装纸包裹制品的降温段320和过滤段330,或者利用接装纸将降温段c接装在发烟段310与过滤段330之间。凡此种种,在此不作赘述。In some embodiments, the wrapping material layer may also exist in the heat-not-burn product in other structural forms or modes to construct a product with a different structural form, or to form the product based on different manufacturing methods; for example, the sheet unit 100 does not have the second area 102, and the sheet unit 100 only wraps the aerosol generating substrate 200 and is arranged on the periphery of the aerosol generating substrate 200 to form the smoking section 310 of the product; the cooling section 320 (or the filtering section 330) of the product is connected to the smoking section 310 by a connecting piece (such as a connecting paper, a connecting tube, etc.), so as to form a heat-not-burn product; for another example, the sheet unit 100 wraps the aerosol generating substrate 200 to form a smoking structure, and wraps the outer side of the smoking structure with, for example, connecting paper to form the smoking section 310; at the same time, the cooling section 320 and the filtering section 330 of the product are wrapped with the connecting paper, or the cooling section c is connected between the smoking section 310 and the filtering section 330 with the connecting paper. All these things will not be elaborated here.
需要说明的是,图2和图8中以凸出于承载层10表面的方式示出了感应发热膜20和封装层30,仅仅是为了示意性地示出加热片材中相关材料层之间大致的排布关系,并不代表相关材料层的具体结构形式以及具体尺寸。It should be noted that the induction heating film 20 and the encapsulation layer 30 are shown in Figures 2 and 8 as protruding from the surface of the carrier layer 10, which is only to schematically illustrate the approximate arrangement relationship between the relevant material layers in the heating sheet, and does not represent the specific structural form and specific size of the relevant material layers.
本申请实施例还提供了一种加热不燃烧制品,请参阅图10至图16,该加热不燃烧制品能够在交变磁场的作用下自主发热并生成可供使用的气溶胶;为更清楚详细地说明该加热不燃烧制品的结构,下面主要以加热不燃烧制品的整体轮廓形态为柱状对其进行描述,但需要指出的是,该加热不燃烧制品也可根据实际应用需要设置为其他合适的结构形态。The embodiment of the present application also provides a heat-not-burn product, please refer to Figures 10 to 16, the heat-not-burn product can generate heat autonomously under the action of an alternating magnetic field and generate aerosol that can be used; in order to explain the structure of the heat-not-burn product more clearly and in detail, the heat-not-burn product is mainly described below with its overall outline as a columnar shape, but it should be pointed out that the heat-not-burn product can also be set to other suitable structural forms according to actual application needs.
请参阅图10和图16,该加热不燃烧制品具有沿其轴向长度方向顺序分布的发烟段310、中空段320和过滤段330,中空段320和过滤段330的组合可以看作嘴棒的一部分,以对发烟段产生的气溶胶进一步处理,在其他实施例中,嘴棒不止包括中空段320和过滤段330。例如,还可以包括支撑段、降温固件、用于增香或干燥的功能段等;应用时,该加热不燃烧制品可装设于气溶胶产生装置(例如烟具),发烟段310主要用于在气溶胶产生装置所提供的交变磁场的作用下发热,并生成气溶胶;气溶胶在随气流流动通过中空段320的过程中被降温冷却,而降温后的气溶胶在随气流流动通过过滤段330的过程中被过滤,从而能够从加热不燃烧制品中输出可供使用的气溶胶。Please refer to Figures 10 and 16. The heat-not-burn product has a smoking section 310, a hollow section 320 and a filtering section 330 sequentially distributed along its axial length direction. The combination of the hollow section 320 and the filtering section 330 can be regarded as a part of the mouthpiece to further process the aerosol generated by the smoking section. In other embodiments, the mouthpiece includes more than the hollow section 320 and the filtering section 330. For example, it can also include a supporting section, a cooling fixture, a functional section for flavoring or drying, etc. When used, the heat-not-burn product can be installed in an aerosol generating device (such as a smoking device). The smoking section 310 is mainly used to generate heat and generate aerosol under the action of the alternating magnetic field provided by the aerosol generating device; the aerosol is cooled down in the process of flowing through the hollow section 320 with the airflow, and the cooled aerosol is filtered in the process of flowing through the filtering section 330 with the airflow, so that the aerosol available for use can be output from the heat-not-burn product.
需要说明的是,本领域技术人员应当知晓气溶胶产生装置的基本结构、工作原理以及加热不燃烧制品与气溶胶产生装置之间的配合关系;例如,请参阅图16,气溶胶产生装置通常包括用于收容加热不燃烧制品的收容结构(例如至少能够收容发烟段310的插孔500)以及围绕收容结构布置的磁场产生器件(例如感应线圈400);加热不燃烧制品的发烟段310被置于感应线圈400的轮廓空间内后,可利用感应线圈400为发烟段310提供一个交变磁场环境,从而促使发烟段310发热并生成气溶胶;因此,在此不对气溶胶产生装置及其相关部件,作过多描述。It should be noted that those skilled in the art should be aware of the basic structure and working principle of the aerosol generating device and the matching relationship between the heat-not-burn product and the aerosol generating device; for example, referring to FIG. 16 , the aerosol generating device generally includes a receiving structure for receiving the heat-not-burn product (e.g., a socket 500 that can at least receive the smoking segment 310) and a magnetic field generating device (e.g., an induction coil 400) arranged around the receiving structure; after the smoking segment 310 of the heat-not-burn product is placed in the contour space of the induction coil 400, the induction coil 400 can be used to provide an alternating magnetic field environment for the smoking segment 310, thereby causing the smoking segment 310 to heat up and generate an aerosol; therefore, the aerosol generating device and its related components will not be described in detail herein.
请参阅图11和图12,发烟段310包括包裹纸(即加热片材,具体为片体单元100)和气溶胶产生基质200;其中,包裹纸包括具有承载层10和多个具有相同形状(例如实心或空心的O形、C形、X形、正多边形等规则或不规则的几何形状)的感应单元21;其中,承载层10绕气溶胶产生基质200的外周面围合设置,以借助承载层10构建形成发烟段310整体的外轮廓结构形态;感应单元21在包裹纸中起到切割交变磁场的磁力线,以因产生涡流而发热的作用;多个感应单元21则呈矩形阵列地分布于承载层10的内表面(即:承载层10面向气溶胶产生基质200一侧的表面)。Please refer to Figures 11 and 12. The smoking segment 310 includes a wrapping paper (i.e., a heating sheet, specifically a sheet unit 100) and an aerosol generating matrix 200; wherein the wrapping paper includes a bearing layer 10 and a plurality of sensing units 21 having the same shape (e.g., solid or hollow O-shape, C-shape, X-shape, regular polygon, or other regular or irregular geometric shapes); wherein the bearing layer 10 is arranged to surround the outer peripheral surface of the aerosol generating matrix 200, so as to construct the outer contour structural form of the smoking segment 310 as a whole with the aid of the bearing layer 10; the sensing unit 21 plays a role in cutting the magnetic lines of force of the alternating magnetic field in the wrapping paper to generate heat due to eddy currents; and the plurality of sensing units 21 are distributed in a rectangular array on the inner surface of the bearing layer 10 (i.e., the surface of the bearing layer 10 facing the aerosol generating matrix 200).
一些实施例中,包裹纸(也即承载层10)可以预先卷绕并定型成管状体,气溶胶产生基质200以颗粒、丝、条等形式填装于管状体中,从而构造形成发烟段310;气溶胶产生基质200也可预先定型为柱状固型形态,而后将包裹纸包裹在气溶胶产生基质200的外围,以此形成发烟段;也就是说,气溶胶产生基质200可以是艾草等药材、香料、烟丝、烟叶、烟草颗粒、烟草粉末等松散的非固型介质,也可以烟膏、植物膏剂等固型介质;依据气溶胶产生基质200的具体形态,将包裹纸与气溶胶产生基质200进行结构组合形成发烟段310。In some embodiments, the wrapping paper (i.e., the supporting layer 10) can be pre-rolled and shaped into a tubular body, and the aerosol generating matrix 200 is filled in the tubular body in the form of particles, filaments, strips, etc., so as to construct a smoking segment 310; the aerosol generating matrix 200 can also be pre-shaped into a columnar solid form, and then the wrapping paper is wrapped around the periphery of the aerosol generating matrix 200 to form a smoking segment; that is, the aerosol generating matrix 200 can be a loose non-solid medium such as medicinal materials such as wormwood, spices, tobacco shreds, tobacco leaves, tobacco particles, tobacco powder, etc., or a solid medium such as tobacco paste and plant ointment; according to the specific form of the aerosol generating matrix 200, the wrapping paper and the aerosol generating matrix 200 are structurally combined to form the smoking segment 310.
利用以矩形阵列形式设置于承载层10内表面的多个感应单元21,相当于在承载层10的内表面或者包裹纸的内部构建形成了以网状形式均匀排布的多个发热点或者发热区;由此,不但可以提升包裹纸发热的均匀性,有利于从气溶胶产生基质200的外周均匀且充分地加热雾化气溶胶产生基质200,而且可以减少感应单元21的材料用量,为降低包裹纸的制作成本创造条件。By using a plurality of sensing units 21 arranged in a rectangular array on the inner surface of the carrier layer 10, it is equivalent to constructing a plurality of heating points or heating areas evenly arranged in a mesh form on the inner surface of the carrier layer 10 or inside the wrapping paper; thereby, not only can the uniformity of heating of the wrapping paper be improved, which is beneficial for uniformly and fully heating the atomized aerosol generating matrix 200 from the periphery of the aerosol generating matrix 200, but also the material usage of the sensing unit 21 can be reduced, creating conditions for reducing the production cost of the wrapping paper.
一个实施例中,承载层10采用芳纶纸、碳纳米管纸、纤维素纸等,利用该类材料所具有的高导热性、耐高温、化学性能稳定、结构强度高等特点,为提升包裹纸的性能创造条件(例如便于制作成型包裹纸、维持包裹纸的轮廓形态的稳定性等)。具体实施时,承载层10的质量可以控制在20克每平方米至40克每平方米之间,而承载层10的厚度则可以控制在10-80µm之间,从而有利于增强包裹纸整体的轻质化。当然,承载层10也可采用其他合适的材料,在此不作赘述。In one embodiment, the bearing layer 10 is made of aramid paper, carbon nanotube paper, cellulose paper, etc., and the characteristics of such materials, such as high thermal conductivity, high temperature resistance, stable chemical properties, and high structural strength, are utilized to create conditions for improving the performance of the wrapping paper (for example, facilitating the production of shaped wrapping paper, maintaining the stability of the contour of the wrapping paper, etc.). In specific implementation, the mass of the bearing layer 10 can be controlled between 20 grams per square meter and 40 grams per square meter, and the thickness of the bearing layer 10 can be controlled between 10-80µm, which is conducive to enhancing the overall lightweight of the wrapping paper. Of course, the bearing layer 10 can also be made of other suitable materials, which will not be described in detail here.
一个实施例中,感应单元21可以采用能够在交变磁场中产生涡流发热效应的各种材料;例如,铁等铁磁性纯金属导体材料及其合金导体材料;再如,经过铁磁化处理的陶瓷、碳纤维等无机非金属导体材料。更为具体地,感应单元21为具有碳、铁、镍、铜、锗中的一种或多种颗粒物、且颗粒物的粒径在50nm-1µm的材料层;其中,颗粒物的形态可是条状纤维形态,而感应单元21的厚度则可以控制在5-50µm之间。In one embodiment, the induction unit 21 can be made of various materials that can generate eddy current heating effect in an alternating magnetic field; for example, ferromagnetic pure metal conductor materials such as iron and their alloy conductor materials; for example, inorganic non-metallic conductor materials such as ceramics and carbon fibers that have been ferromagnetized. More specifically, the induction unit 21 is a material layer having one or more particles of carbon, iron, nickel, copper, and germanium, and the particle size of the particles is 50nm-1µm; wherein the particles may be in the form of strip fibers, and the thickness of the induction unit 21 may be controlled between 5-50µm.
请参阅图10、图15和图16,嘴棒包括中空段320,中空段320设置于发烟段310的近唇端,该嘴棒由承载层10朝远离气溶胶产生基质200的方向延伸并至少部分包裹覆盖,从而,发烟段310的包裹纸同时还实现了与嘴棒接装的功能,例如,包裹纸可以延伸至部分覆盖嘴棒,也可以完全覆盖嘴棒,省去嘴棒的单独卷接工艺;具体地,包裹纸(也即承载层10)具有在加热不燃烧制品的轴向长度方向排布的第一区域101和第二区域102;其中,第一区域101可以理解为是设置感应单元21的结构区域,第二区域102则可理解为是未设置感应单元21的空白区域;在包裹纸卷绕包裹气溶胶产生基质200后,即可基于设置于第一区域101的感应单元21与气溶胶产生基质200组合形成发烟段310,而基于第二区域102则可连接中空段320,从而可以在卷绕形成发烟段310的过程中,实现发烟段310与中空段320的接装,节省接装工序,也能提升组装效率。Please refer to Figures 10, 15 and 16. The mouthpiece includes a hollow section 320, which is arranged at the proximal lip end of the smoking section 310. The mouthpiece is extended by the supporting layer 10 in a direction away from the aerosol generating substrate 200 and at least partially wrapped and covered. Therefore, the wrapping paper of the smoking section 310 also realizes the function of connecting with the mouthpiece. For example, the wrapping paper can extend to partially cover the mouthpiece, or completely cover the mouthpiece, eliminating the need for a separate rolling process of the mouthpiece. Specifically, the wrapping paper (that is, the supporting layer 10) has a first area 101 and a second area 102 arranged in the axial length direction of the heat-not-burn product. 02; wherein, the first area 101 can be understood as a structural area where the sensing unit 21 is set, and the second area 102 can be understood as a blank area where the sensing unit 21 is not set; after the wrapping paper is wrapped around the aerosol generating matrix 200, the smoking segment 310 can be formed based on the combination of the sensing unit 21 set in the first area 101 and the aerosol generating matrix 200, and the hollow segment 320 can be connected based on the second area 102, so that the smoking segment 310 and the hollow segment 320 can be connected in the process of winding to form the smoking segment 310, which saves the connection process and improves the assembly efficiency.
相适应地,可将过滤介质如植物纤维素设置在中空段320远离发烟段310一端的管体空间内,从而构成过滤段330,也就说是,过滤介质以在加热不燃烧制品的轴向上与气溶胶产生基质200保持一定距离的方式设置在由包裹纸的第二区域102所围成的管体空间内,以构成过滤段330。Correspondingly, a filter medium such as plant cellulose can be arranged in the tubular body space at one end of the hollow section 320 away from the smoking section 310, so as to form the filter section 330. In other words, the filter medium is arranged in the tubular body space surrounded by the second area 102 of the wrapping paper in a manner of maintaining a certain distance from the aerosol generating matrix 200 in the axial direction of the heat-not-burn product, so as to form the filter section 330.
由此,通过对包裹纸或者承载层10的结构区域的划分,以及感应单元21在承载层10上的区域位置的选择,可基于包裹纸对气溶胶产生基质200、过滤介质的包裹,形成具有发烟段310、中空段320和过滤段330的一体式加热不燃烧制品,为降低加热不燃烧制品加工制作及成型的难度创造了有利条件。Therefore, by dividing the structural area of the wrapping paper or the carrier layer 10, and selecting the regional position of the sensing unit 21 on the carrier layer 10, based on the wrapping of the aerosol generating matrix 200 and the filter medium by the wrapping paper, an integrated heat-not-burn product having a smoking section 310, a hollow section 320 and a filter section 330 can be formed, creating favorable conditions for reducing the difficulty of processing, manufacturing and forming of the heat-not-burn product.
另一个实施例中,包裹纸也可仅包裹气溶胶产生基质200布置以形成发烟段310,通过在包裹纸(或发烟段310)的外围包覆接装纸,利用接装纸所围成的管体空间构建形成中空段320和过滤段330;或者发烟段310、中空段320和过滤段330为彼此相对独立的功能结构件,借助接装纸等将三者接装呈柱体状的加热不燃烧制品。In another embodiment, the wrapping paper may only wrap the aerosol generating matrix 200 to form the smoking segment 310, by wrapping the wrapping paper (or the smoking segment 310) with tipping paper, and utilizing the tubular space surrounded by the tipping paper to construct the hollow segment 320 and the filtering segment 330; or the smoking segment 310, the hollow segment 320 and the filtering segment 330 are relatively independent functional structural parts, and the three are connected with the help of tipping paper to form a cylindrical heat-not-burn product.
其他实施例中,就加热不燃烧制品而言,也可省略中空段320和过滤段330,此时,可在包裹纸所围成的管状体的两端设置透气件(例如透气膜、过滤膜等),借助透气件防止气溶胶产生基质200脱离包裹纸。In other embodiments, with respect to heat-not-burn products, the hollow section 320 and the filter section 330 may also be omitted. In this case, breathable members (such as breathable membranes, filter membranes, etc.) may be provided at both ends of the tubular body surrounded by the wrapping paper to prevent the aerosol-generating matrix 200 from detaching from the wrapping paper.
一方面,利用设置的感应单元21作为加热不燃烧制品的发热体,使得加热不燃烧制品具备在磁场环境中自主发热并生成气溶胶的功能,从而可以减少或者避免因发热体与加热不燃烧制品独立分开设置或者发热体重复使用而产生的系列问题;例如,加热不燃烧制品作为一次性使用的产品,可以减少气溶胶残留物因累积附着在气溶胶产生装置的内部而对气溶胶产生装置造成污染;再如,无需在气溶胶产生装置中配置发热体,这样可以为降低气溶胶产生装置的结构复杂性以及功能配置的成本等创造有利条件。On the one hand, the induction unit 21 is used as the heating element of the heat-not-burn product, so that the heat-not-burn product has the function of autonomously heating and generating aerosol in a magnetic field environment, thereby reducing or avoiding a series of problems caused by the independent arrangement of the heating element and the heat-not-burn product or the repeated use of the heating element; for example, the heat-not-burn product as a disposable product can reduce the pollution of the aerosol generating device caused by the accumulation of aerosol residues adhering to the inside of the aerosol generating device; for another example, there is no need to configure a heating element in the aerosol generating device, which can create favorable conditions for reducing the structural complexity of the aerosol generating device and the cost of functional configuration.
另一方面,借助包裹纸作为气溶胶产生基质200的包裹结构体,既可以有效降低加热不燃烧制品的加工制作难度,又可以增加包裹纸与气溶胶产生基质200的接触面积;同时,利用以矩形阵列的形式均匀布置于包裹纸内的多个感应单元21,不但可以在气溶胶产生基质200的外周形成均匀分布的多个发热点或发热区,以均匀地加热气溶胶产生基质200,而且可以提高包裹纸的热量密度,使得气溶胶产生基质200被加热地更加充分。On the other hand, by using wrapping paper as a wrapping structure for the aerosol generating substrate 200, the difficulty of processing and manufacturing the heat-not-burn product can be effectively reduced, and the contact area between the wrapping paper and the aerosol generating substrate 200 can be increased; at the same time, by using a plurality of sensing units 21 evenly arranged in the form of a rectangular array in the wrapping paper, not only can a plurality of evenly distributed heating points or heating areas be formed on the periphery of the aerosol generating substrate 200 to evenly heat the aerosol generating substrate 200, but also the heat density of the wrapping paper can be increased, so that the aerosol generating substrate 200 is heated more fully.
一个实施例中,请参阅图13和图14,包裹纸中的感应单元21的轮廓形状可以根据实际需求设置成合适的形状;例如,感应单元21的轮廓形状可以设置成正方形、正三角形等正多边形或者O形(请参阅图13);再如,感应单元21可以采用由多个等边长的感应条交叉于同一交点所形成的形状,例如两个感应条交叉于同一交点而形成的“十”字形或“X”字形(请参阅图14)、三个感应条交叉于同一交点而形成的“米”字形等。当然,感应单元21也可设置成其他的轴对称图形或者中心对称图形。In one embodiment, please refer to FIG. 13 and FIG. 14 , the contour shape of the sensing unit 21 in the wrapping paper can be set to a suitable shape according to actual needs; for example, the contour shape of the sensing unit 21 can be set to a square, a regular triangle or other regular polygon or an O shape (see FIG. 13 ); for another example, the sensing unit 21 can be formed by a plurality of sensing strips of equal length crossing at the same intersection, such as a "cross" or "X" shape formed by two sensing strips crossing at the same intersection (see FIG. 14 ), a "M" shape formed by three sensing strips crossing at the same intersection, etc. Of course, the sensing unit 21 can also be set to other axially symmetrical shapes or centrally symmetrical shapes.
通过对感应单元21的轮廓形状的选择设置,可以提高包裹纸中发热区或发热点分布的均匀性以及密度,为实现对气溶胶产生基质200的充分加热雾化创造条件。具体实施时,包裹纸中轮廓形状相同的多个感应单元21,可以具有相同的尺寸和相同的磁导率;当然,感应单元21也可以进行差异化设置,从而构建形成具有不同发热形式的包裹纸。By selecting and setting the contour shape of the induction unit 21, the uniformity and density of the distribution of the heating area or heating point in the wrapping paper can be improved, creating conditions for achieving sufficient heating and atomization of the aerosol generating matrix 200. In specific implementation, multiple induction units 21 with the same contour shape in the wrapping paper can have the same size and the same magnetic permeability; of course, the induction units 21 can also be set differently, so as to construct wrapping paper with different heating forms.
举例来说,包裹纸中的感应单元21设置成相同的轮廓形状,各感应单元21的尺寸(包括轮廓大小、材料层的厚度等)相同、并且磁导率一致;由此,可使得包裹纸的各个发热点的参数(包括发热量、发热面积等)趋于一致;而基于多个感应单元21之间矩阵均匀分布的特点,可有效提高包裹纸热量分布的均匀性并保证热量密度,从而使得热量能够均匀地从气溶胶产生基质200的外周逐步地传递至气溶胶产生基质200的中心,达到充分且均匀加热雾化气溶胶产生基质200。For example, the induction units 21 in the wrapping paper are arranged to have the same contour shape, and the dimensions (including contour size, thickness of material layer, etc.) of each induction unit 21 are the same and the magnetic permeability is consistent; thereby, the parameters (including heat generation, heating area, etc.) of each heating point of the wrapping paper can be made consistent; and based on the uniform matrix distribution characteristics between the multiple induction units 21, the uniformity of heat distribution of the wrapping paper can be effectively improved and the heat density can be guaranteed, so that the heat can be evenly transferred from the periphery of the aerosol generating matrix 200 to the center of the aerosol generating matrix 200, so as to fully and evenly heat the atomized aerosol generating matrix 200.
举例来说,包裹纸中的感应单元21设置成相同的轮廓形状,但在加热不燃烧制品的轴向上,至少两行或者多行的感应单元21具有不同的宽度或者厚度,或者至少其中相邻两行的感应单元21之间的间距与另外两行相邻的感应单元21之间的间距不同,亦或者至少两行的感应单元21具有不同的磁导率。由此,可将包裹纸沿加热不燃烧制品的轴向划分成多个环形发热带或环形发热区,利用环形发热带发热量的不同,实现对气溶胶产生基质200的分段式加热,亦或者根据需要对相应环形发热带的温度进行调控,从而满足不同的需求。For example, the induction units 21 in the wrapping paper are arranged to have the same contour shape, but in the axial direction of the heat-not-burn product, at least two or more rows of induction units 21 have different widths or thicknesses, or at least the spacing between two adjacent rows of induction units 21 is different from the spacing between two other adjacent rows of induction units 21, or at least two rows of induction units 21 have different magnetic permeabilities. Thus, the wrapping paper can be divided into a plurality of annular heat-generating belts or annular heating zones along the axial direction of the heat-not-burn product, and the different heating values of the annular heat-generating belts can be used to achieve segmented heating of the aerosol-generating substrate 200, or the temperature of the corresponding annular heat-generating belts can be adjusted as needed to meet different needs.
需要说明的是,由于同一环形发热带的感应单元21的轮廓形状、尺寸和磁导率是相同的,因此可以保证气溶胶产生基质200对应于每个环形发热带的部分被均匀充分地加热。It should be noted that, since the contour shape, size and magnetic permeability of the induction units 21 of the same annular heat-generating belt are the same, it can be ensured that the portion of the aerosol generating substrate 200 corresponding to each annular heat-generating belt is heated evenly and sufficiently.
一个实施例中,请参阅图11至图14,在加热不燃烧制品的轴向上,感应单元21的行数设置为大于或等于3的奇数(例如三行、五行、七行或者其他更多数量奇数行);在加热不燃烧制品的周向上,感应单元21的列数设置为大于或等于3的奇数(例如三行、五行、七行或者其他更多数量奇数行)。通过将感应单元21的行数和列数设置为奇数,可以避免形成重叠的磁场,使得感应单元21可以起到三角分割电磁场磁力线的作用,这样可使得包裹纸的热场分布更为均匀,避免包裹纸的局部部位出现温度异常偏高的现象。In one embodiment, referring to Figures 11 to 14, in the axial direction of the heat-not-burn product, the number of rows of the sensing units 21 is set to an odd number greater than or equal to 3 (e.g., three rows, five rows, seven rows, or other odd-numbered rows); in the circumferential direction of the heat-not-burn product, the number of columns of the sensing units 21 is set to an odd number greater than or equal to 3 (e.g., three rows, five rows, seven rows, or other odd-numbered rows). By setting the number of rows and columns of the sensing units 21 to odd numbers, it is possible to avoid the formation of overlapping magnetic fields, so that the sensing units 21 can play the role of triangularly dividing the magnetic field lines of the electromagnetic field, which can make the thermal field distribution of the wrapping paper more uniform and avoid the phenomenon of abnormally high temperature in local parts of the wrapping paper.
一个实施例中,请参阅图11和图12,包裹纸还具有封装层30,该封装层30覆盖感应单元21设置于承载层10的内表面侧,主要起到防止感应单元21脱离承载层10、避免感应单元21因暴露于气溶胶中而被腐蚀等作用;该封装层30可以采用环氧树脂、铬、硅油、铁氧体等一种材料或者多种材料的组合,以增强封装层30的附着能力、降低对磁场的影响。In one embodiment, please refer to Figures 11 and 12, the wrapping paper also has a packaging layer 30, which covers the sensing unit 21 and is arranged on the inner surface side of the carrier layer 10. The packaging layer 30 mainly prevents the sensing unit 21 from separating from the carrier layer 10 and avoids the sensing unit 21 from being corroded due to exposure to aerosols. The packaging layer 30 can be made of one material or a combination of multiple materials such as epoxy resin, chromium, silicone oil, ferrite, etc. to enhance the adhesion ability of the packaging layer 30 and reduce the impact on the magnetic field.
在一些实施例中,该封装层30可以与感应单元21一一对应设置,也即封装层30以覆盖对应的感应单元21的方式设置于承载层10的内表面侧。由此,有利于减少封装层30的材料用量,为实现包裹纸的轻质化以及降低包裹纸的成本创造条件。该封装层30也可以覆盖全部感应单元21的方式设置于承载层10的内表面(例如覆盖包裹纸的第一区域101设置于承载层10),从而实现对感应单元21的全方位封装防护。In some embodiments, the encapsulation layer 30 can be arranged in a one-to-one correspondence with the sensing unit 21, that is, the encapsulation layer 30 is arranged on the inner surface side of the carrier layer 10 in a manner of covering the corresponding sensing unit 21. This is conducive to reducing the material usage of the encapsulation layer 30, creating conditions for achieving lightweight wrapping paper and reducing the cost of wrapping paper. The encapsulation layer 30 can also be arranged on the inner surface of the carrier layer 10 in a manner of covering all the sensing units 21 (for example, the first area 101 covering the wrapping paper is arranged on the carrier layer 10), thereby achieving all-round encapsulation protection for the sensing units 21.
一个实施例中,请参阅图11和图12,包裹纸还具有隔热层40,该隔热层40覆盖承载层10的外表面设置,例如仅对应于包裹纸的第一区域101覆盖于承载层10的外表面,或者对应于第一区域101和第二区域102覆盖承载层10的全部外表面设置;具体实施时,隔热层40可以采用气凝胶、多糖凝胶、硅藻土、分子筛等孔隙率大于65%的至少一种隔热材料,隔热层40的厚度可以控制在10-25µm之间。In one embodiment, referring to Figures 11 and 12, the wrapping paper further has an insulating layer 40, which covers the outer surface of the supporting layer 10, for example, only the first area 101 corresponding to the wrapping paper covers the outer surface of the supporting layer 10, or the first area 101 and the second area 102 cover the entire outer surface of the supporting layer 10; in specific implementation, the insulating layer 40 can be made of at least one insulating material with a porosity greater than 65%, such as aerogel, polysaccharide gel, diatomaceous earth, molecular sieve, etc., and the thickness of the insulating layer 40 can be controlled between 10-25µm.
借助隔热层40一方面可以将感应单元21所产生的热量约束限制在包裹纸的管体空间内,以对气溶胶产生基质200进行充分加热;另一方面可以减少因热量传递至加热不燃烧制品的外部而造成的热量损失,提高热量的利用率;同时,也可避免热量传递至气溶胶产生装置,导致装置因温度过高而影响用户体验。With the help of the thermal insulation layer 40, on the one hand, the heat generated by the sensing unit 21 can be confined to the tube space of the wrapping paper to fully heat the aerosol generating matrix 200; on the other hand, the heat loss caused by heat transfer to the outside of the heat-not-burning product can be reduced, thereby improving the utilization rate of heat; at the same time, it can also prevent heat from being transferred to the aerosol generating device, causing the device to be too hot and affecting the user experience.
需要说明的是,图11和图12中以凸出于承载层10表面的方式示出了感应单元21和封装层30,仅仅是为了示意性地示出包裹纸或卷烟纸中相关材料层之间大致的排布关系,并不代表相关材料层的具体结构形式以及具体尺寸。It should be noted that the sensing unit 21 and the packaging layer 30 are shown in Figures 11 and 12 in a manner of protruding from the surface of the supporting layer 10, which is only for schematically illustrating the approximate arrangement relationship between the relevant material layers in the wrapping paper or cigarette paper, and does not represent the specific structural form and specific size of the relevant material layers.
本申请实施例还提供了一种加热片材的制备方法,用于制作前述实施例的电磁感应自发热的加热片材(也即:包裹纸);请参阅图17,该制备方法包括步骤1000至步骤4000。The embodiment of the present application also provides a method for preparing a heating sheet, which is used to make the electromagnetic induction self-heating heating sheet (ie, wrapping paper) of the aforementioned embodiment; please refer to FIG. 17 , the preparation method includes steps 1000 to 4000.
步骤1000,配置涂布浆料。Step 1000, preparing coating slurry.
例如,将粒径为50纳米至1微米的碳、铁、镍、铜和锗中的一种或多种颗粒物配置形成磁感应浆料(颗粒物可以是条状纤维形态);将环氧树脂、铬、硅油、铁氧体等一种材料或多个材料配置形成封装浆料;将孔隙率大于65%的气凝胶、多糖凝胶、硅藻土、分子筛等配置形成隔热浆料。For example, one or more particles of carbon, iron, nickel, copper and germanium with a particle size of 50 nanometers to 1 micron are configured to form a magnetic induction slurry (the particles can be in the form of strip fibers); one or more materials such as epoxy resin, chromium, silicone oil, ferrite, etc. are configured to form a packaging slurry; aerogel, polysaccharide gel, diatomaceous earth, molecular sieve, etc. with a porosity greater than 65% are configured to form a thermal insulation slurry.
步骤2000,于承载层10上制备形成感应发热膜20。Step 2000 , forming an induction heating film 20 on the carrier layer 10 .
举例来说,按感应发热膜20的轮廓形状以及在承载层10上的排布方式,采用膜转移、压延或印刷等工艺将磁感应浆料涂布于克重为20-40克每平方米、厚度为10-80微米的芳纶纸(或碳纳米管纸、纤维素纸等)的表面上,从而于承载层10的第一表面形成感应发热膜20;具体实施时,磁感应浆料或者感应发热膜20的厚度可控制在5-50微米。For example, according to the contour shape of the induction heating film 20 and the arrangement on the carrier layer 10, the magnetic induction slurry is coated on the surface of aramid paper (or carbon nanotube paper, cellulose paper, etc.) with a gram weight of 20-40 grams per square meter and a thickness of 10-80 microns by film transfer, calendering or printing, thereby forming the induction heating film 20 on the first surface of the carrier layer 10; in specific implementation, the thickness of the magnetic induction slurry or the induction heating film 20 can be controlled at 5-50 microns.
步骤3000,于感应发热膜20上制备形成封装层30。Step 3000 , forming a packaging layer 30 on the induction heating film 20 .
举例来说,采用膜转移、压延或印刷等工艺将封装浆料累加涂布于感应发热膜20上,从而形成封装层30。一些实施例中,可于每个感应发热膜20上一一涂布封装浆料;也可于承载层30的第一表面涂布封装浆料,以使形成的封装层30覆盖全部感应发热膜20。For example, the encapsulation slurry is cumulatively coated on the induction heating film 20 by film transfer, calendaring or printing, so as to form the encapsulation layer 30. In some embodiments, the encapsulation slurry can be coated on each induction heating film 20 one by one; the encapsulation slurry can also be coated on the first surface of the carrier layer 30 so that the formed encapsulation layer 30 covers all the induction heating films 20.
步骤4000,于承载层10上制备形成隔热层40。Step 4000 , forming a heat insulation layer 40 on the carrier layer 10 .
举例来说,采用膜转移、压延或印刷等工艺将隔热浆料涂布于承载层10的第二表面,从而于承载层10上形成覆盖承载层10的第二表面的隔热层40。一些实施例中,隔热浆料或隔热层40的厚度可控制在10-25微米之间。以此,即可最终制得具有电磁感应自发热功能的加热片材。For example, the heat insulating slurry is coated on the second surface of the carrier layer 10 by film transfer, calendaring or printing, so as to form a heat insulating layer 40 covering the second surface of the carrier layer 10 on the carrier layer 10. In some embodiments, the thickness of the heat insulating slurry or the heat insulating layer 40 can be controlled between 10 and 25 microns. In this way, a heating sheet with electromagnetic induction self-heating function can be finally obtained.
Claims (21)
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| CN202323153152.9 | 2023-11-21 | ||
| CN202323153152.9U CN221241686U (en) | 2023-11-21 | 2023-11-21 | An aerosol product |
| CN202311557625.3 | 2023-11-21 | ||
| CN202311557625.3A CN117580202A (en) | 2023-11-21 | 2023-11-21 | Electromagnetic induction self-heating heating sheet and preparation method, heat-not-burn products |
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