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WO2025100426A1 - Method for decomposing cured product of curable resin composition, method for recovering filler, and method for recovering decomposed product - Google Patents

Method for decomposing cured product of curable resin composition, method for recovering filler, and method for recovering decomposed product Download PDF

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Publication number
WO2025100426A1
WO2025100426A1 PCT/JP2024/039368 JP2024039368W WO2025100426A1 WO 2025100426 A1 WO2025100426 A1 WO 2025100426A1 JP 2024039368 W JP2024039368 W JP 2024039368W WO 2025100426 A1 WO2025100426 A1 WO 2025100426A1
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Prior art keywords
decomposition
curable resin
cured product
weight
recovering
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French (fr)
Japanese (ja)
Inventor
拓矢 魚谷
享 印南
展義 大西
佳慧 佐々木
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Mitsubishi Gas Chemical Co Inc
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Mitsubishi Gas Chemical Co Inc
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/16Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • Curable compounds such as epoxy resins are used in a wide variety of applications, including paints and adhesives, and also in automobile and wind turbine parts when combined with fillers (carbon fiber, glass fiber, etc.).
  • fillers carbon fiber, glass fiber, etc.
  • cured products of curable resin compositions containing such fillers are cured, it is difficult to decompose and remove the resin, and the filler is difficult to recover.
  • Thermal decomposition and dissolution methods are known as techniques for recovering fillers from the cured product of a curable resin composition that contains the filler (Patent Document 1).
  • Patent Document 1 Thermal decomposition and dissolution methods are known as techniques for recovering fillers from the cured product of a curable resin composition that contains the filler.
  • the thermal decomposition method there are concerns that the high temperature treatment can cause a deterioration in the quality of the filler and increase the environmental burden.
  • the dissolution method has milder conditions than the thermal decomposition method, lowering the treatment temperature to reduce the environmental burden tends to increase the treatment time.
  • the present invention aims to solve such problems, and to provide a method for decomposing a cured product of a curable resin composition, which can decompose the cured product of a curable resin composition at a lower temperature in a shorter time than conventional methods, a method for recovering a filler, and a method for recovering the decomposed product.
  • a method for decomposing a cured product of a curable resin composition comprising decomposing the cured product of the curable resin composition containing a compound having a thioethylamine structure, using a decomposition liquid containing a peroxide.
  • ⁇ 4> The decomposition method according to ⁇ 1> or ⁇ 2>, wherein the compound having a thioethylamine structure is a curable resin.
  • ⁇ 5> The decomposition method according to ⁇ 1> or ⁇ 2>, wherein the compound having a thioethylamine structure is a curable resin or a curing agent for the curable resin.
  • ⁇ 6> The decomposition method according to any one of ⁇ 1> to ⁇ 5>, wherein the peroxide contained in the decomposition liquid includes hydrogen peroxide.
  • a method for recovering a filler comprising decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler, using a decomposition liquid containing a peroxide, and recovering the filler.
  • ⁇ 9> The method for recovering a filler according to ⁇ 7> or ⁇ 8>, wherein the filler contains reinforcing fibers.
  • a method for recovering a decomposition product comprising: decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure, using a decomposition liquid containing a peroxide and a solvent, adding a poor solvent, and recovering a solid decomposition product by filtration.
  • the method for recovering a decomposition product according to ⁇ 10> wherein the amount of the solvent in the decomposition liquid is reduced and then the poor solvent is added.
  • a method for recovering a decomposition product comprising: decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler, using a decomposition liquid containing a peroxide and a solvent, recovering the filler, adding a poor solvent, and recovering a solid decomposition product by filtration.
  • ⁇ 14> The method for recovering a decomposition product according to ⁇ 13>, wherein the amount of the solvent in the decomposition liquid is reduced and then the poor solvent is added.
  • ⁇ 15> The method for recovering a decomposition product according to ⁇ 13> or ⁇ 14>, wherein the decomposition of the cured product of the curable resin composition is carried out by any one of the methods according to ⁇ 1> to ⁇ 6>.
  • the present invention makes it possible to provide a method for decomposing a cured product of a curable resin composition, which can decompose the cured product of the curable resin composition in a short time at a lower temperature than conventional methods, a method for recovering the filler, and a method for recovering the decomposed product.
  • FIG. 1 shows an image of a case where a compound having a thioethylamine structure is an amine-based curing agent for a curable resin.
  • FIG. 2 shows an image diagram in which a compound having a thioethylamine structure is a thiol-based curing agent for a curable resin.
  • FIG. 3 shows an image diagram in which a compound having a thioethylamine structure is a curable resin.
  • the present embodiment is an example for explaining the present invention, and the present invention is not limited to the present embodiment.
  • the word "to” is used to mean that the numerical values before and after it are included as the lower limit and upper limit.
  • various physical properties and characteristic values are those at 23° C. unless otherwise specified.
  • groups (atomic groups) in this specification the notation that does not indicate whether it is substituted or unsubstituted includes both groups (atomic groups) that have no substituents and groups (atomic groups) that have substituents.
  • alkyl group includes not only alkyl groups that have no substituents (unsubstituted alkyl groups), but also alkyl groups that have substituents (substituted alkyl groups).
  • the notation that does not indicate whether it is substituted or unsubstituted is preferably unsubstituted.
  • Examples of the substituent in this specification are preferably a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkenyl group, an alkylsulfanyl group, an arylsulfanyl group, an acyl group, or an amino group, more preferably a halogen atom, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group, or an acyl group, even more preferably an alkyl group, an aryl group, an aryloxy group, or an alkenyl group, and even more preferably an alkyl group.
  • the formula weight of these substituents is preferably 15 or more, and preferably 200 or less.
  • the formula weight is 15 for a methyl group (-CH 3 ).
  • These substituents may further have a substituent, but it is preferable that they do not have a substituent.
  • process refers not only to an independent process, but also to a process that cannot be clearly distinguished from other processes, as long as the intended effect of the process is achieved. If the measurement methods, etc. described in the standards shown in this specification vary from year to year, they will be based on the standards as of January 1, 2023, unless otherwise specified.
  • resin solids refers to the components other than the filler and solvent contained in the curable resin composition, including the curable resin, curing agent, and, if necessary, flame retardants, UV absorbers, antioxidants, silane coupling agents, etc.
  • the method for decomposing a cured product in this embodiment involves decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure using a decomposition liquid containing a peroxide.
  • a decomposition liquid containing a peroxide By adopting such a configuration, the cured product of the curable resin composition can be decomposed in a short time at a lower temperature than before. As a result, the filler can be recovered while maintaining its quality.
  • the cured product of the present embodiment has a thioethylamine structure in the cured product.
  • the wavy line portion is bonded to another portion.
  • the above-mentioned cured product contains in its structure bonds that are easily cleaved by peroxides, the cured product can be easily decomposed at lower temperatures than before. Furthermore, the decomposition time can be shortened.
  • the above-mentioned cured product contains bonds in its structure that are easily broken by peroxide, so it is valuable in that it can be decomposed without using acid or the like. That is, when decomposing with acid, the cured product, especially the filler, may be damaged by the acid, but the decomposition method of the present embodiment can decompose without using acid, which is useful when recovering the filler. Also, there is no need to neutralize the decomposed product as in the case of decomposing with acid.
  • the compound having a thioethylamine structure may contain only one thioethylamine structure or two or more thioethylamine structures in one molecule.
  • the curable resin composition according to the present embodiment includes a compound having a thioethylamine structure.
  • the thioethylamine structure is preferably represented by formula (1).
  • * is a bonding position to another moiety; each R 1 is independently a substituent; R 2 is a hydrogen atom or a substituent; and m1 is an integer of 0 to 2.
  • R 1 is each independently a substituent, preferably a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkenyl group, an alkylsulfanyl group, an arylsulfanyl group, an acyl group or an amino group, more preferably a halogen atom, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group or an acyl group, even more preferably an alkyl group, an aryl group, an aryloxy group or an alkenyl group, even more preferably an alkyl group, even more preferably a linear alkyl group having 1 to 5 carbon atoms, and even more preferably a methyl group.
  • the formula weight of the substituent is preferably 15 or
  • R 2 is a hydrogen atom or a substituent, preferably a hydrogen atom, a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkenyl group, an alkylsulfanyl group, an arylsulfanyl group, an acyl group or an amino group, more preferably a hydrogen atom, a halogen atom, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group or an acyl group, even more preferably a hydrogen atom, an alkyl group, an aryl group, an aryloxy group or an alkenyl group, even more preferably a hydrogen atom or an alkyl group, even more preferably a hydrogen atom or an alkyl group, even more
  • the formula weight of the substituent is preferably 15 or more, and is preferably 200 or less, preferably 100 or less, more preferably 50 or less, and even more preferably 30 or less.
  • m1 is an integer of 0 to 2, preferably 0 or 1, and more preferably 0.
  • the compound having a thioethylamine structure may be a curing agent for a curable resin, may be a curable resin, or may be both a curable resin and a curing agent for a curable resin.
  • the curable resin is preferably a thermosetting resin.
  • the curing agent is not particularly limited as long as it has a thioethylamine structure and cures the curable resin (which may or may not have a thioethylamine structure), but it is preferable for the curing agent to have a thioethylamine structure and include a curing agent having an amino group and/or a thiol group.
  • a compound having a thioethylamine structure is a curing agent for a curable resin
  • its molecular weight is preferably 100 or more, more preferably 105 or more, even more preferably 110 or more, still more preferably 115 or more, and even more preferably 120 or more.
  • the molecular weight of the curing agent is preferably 500 or less, more preferably 450 or less, even more preferably 400 or less, still more preferably 350 or less, and even more preferably 300 or less.
  • the fluidity of the curable resin composition and the thermal properties of the cured product tend to be improved.
  • a first embodiment of the compound having a thioethylamine structure is a curing agent having an amino group (amine-based curing agent).
  • the first embodiment will be described with reference to FIG.
  • FIG. 1 shows an image diagram of a case where a compound having a thioethylamine structure is an amine-based curing agent, in which 1 shows a curing agent (amine-based curing agent) for a curable resin, 2 shows a curable resin (epoxy resin), and 3 shows a partial structure of a cured product.
  • the curing agent for a curable resin has a thioethylamine structure.
  • the curing agent 1 reacts with an epoxy group of the curable resin 2 to form a cured product 3.
  • the amine-based curing agent is more preferably an amine-based curing agent represented by formula (2).
  • R 1 's are each independently a substituent
  • R 3 is a hydrocarbon group which may have a substituent
  • m1 is an integer of 0 to 2.
  • R1 and m1 have the same meanings as R1 and m1 in formula (1), respectively, and the preferred ranges are also the same.
  • the atom adjacent to the group of group A is a carbon atom, and at least one of the carbon atoms is bonded to a hydrogen atom or an alkyl group having 1 to 3 carbon atoms (preferably a hydrogen atom or a methyl group, more preferably a hydrogen atom), and the number of atoms connecting the N and S adjacent to R 3 is 1 to 18.
  • the hydrocarbon group which may have a substituent as R3 is preferably a non-aromatic aliphatic group which may have a substituent, more preferably a linear or branched aliphatic group which may have a substituent, and even more preferably a linear aliphatic group which has no substituent.
  • the number of carbon atoms in the aliphatic group is preferably 1 or more, more preferably 2 or more, and is preferably 18 or less, more preferably 16 or less, even more preferably 14 or less, and may further be 12 or less, 10 or less, 8 or less, 6 or less, or 4 or less.
  • the group consisting of two or more -CH 2 - is preferably a group consisting of 18 or less, more preferably 10 or less, even more preferably 6 or less, and even more preferably 4 or less -CH 2 -.
  • the atom adjacent to the group A group is a carbon atom, and at least one of the carbon atoms is bonded to a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.
  • the non-aromatic chain hydrocarbon in R3 contains -O-
  • at least the structure taken is -C(R) 2 -O-C(R) 2 R- (R is a hydrogen atom or a substituent, and at least one of the Rs is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms).
  • the number of atoms connecting the N and S adjacent to R3 is preferably 1 to 18.
  • the number of atoms connecting the N and S adjacent to R3 is 8.
  • the number of atoms connecting N and S adjacent to R3 is preferably 2 or more, and is preferably 16 or less, more preferably 14 or less, and further preferably 12 or less, 10 or less, 8 or less, 6 or less, or 4 or less. By making it equal to or less than the upper limit, the flowability of the curable resin composition and the thermal properties of the cured product tend to be improved.
  • all of the atoms connecting the N and S adjacent to R3 are carbon atoms, and it is more preferable that R3 is composed only of carbon atoms and hydrogen atoms.
  • the phrase "all atoms connecting N and S adjacent to R3 are carbon atoms" means that, for example, as shown below, the atom connecting N and S may be a carbon atom, and another group (a fluorine atom in the following) may be bonded to the carbon atom connecting N and S.
  • R3 A preferred structure of R3 is shown below.
  • One side is bonded to N of NH2 in formula (2), and the other side is bonded to S.
  • n is an integer from 0 to 17.
  • n1 and n2 are each an integer from 1 to 16, and the sum of n1 and n2 is an integer from 2 to 17.
  • n3 is an integer from 1 to 8.
  • the amine-based curing agent represented by formula (2) used in the first embodiment of the compound having a thioethylamine structure is produced by a known method.
  • the second embodiment of the compound having a thioethylamine structure is a curing agent having a thiol group (thiol-based curing agent).
  • the second embodiment of the compound having a thioethylamine structure will be described with reference to FIG. 2 shows an image diagram of a case where a compound having a thioethylamine structure is a thiol-based curing agent, in which 11 indicates a curing agent for a curable resin (thiol-based curing agent), 21 indicates a curable resin (epoxy resin), and 31 indicates a partial structure of a cured product. As shown by 11 in FIG. 2, the thiol-based curing agent 11 has a thioethylamine structure.
  • the thiol-based curing agent 11 reacts with the epoxy group of the curable resin 21 to form a cured product 31. It is presumed that by immersing such a cured product in a decomposition liquid containing peroxide, the C-N bond in the thioethylamine structure (the dotted line portion in FIG. 2) is broken, and the cured product 31 is decomposed.
  • the thiol-based curing agent is not particularly limited in terms of type, but is more preferably a thiol-based curing agent represented by formula (3).
  • R 1 is a substituent
  • R 2 is a hydrogen atom or a substituent
  • R 3 is a hydrocarbon group which may have a substituent
  • m1 is an integer of 0 to 2.
  • R 1 , R 2 and m1 have the same meanings as R 1 , R 2 and m1 in formula (1), respectively, and the preferred ranges are also the same.
  • R3 has the same meaning as R3 in formula (2), and the preferred range is also the same.
  • the thiol-based curing agent represented by the above formula (3) is produced by a known method.
  • a third embodiment of the compound having a thioethylamine structure is a curing agent having an amino group and a thiol group (aminothiol-based curing agent).
  • the aminothiol-based curing agent is not particularly limited in terms of type, but is preferably a curing agent represented by formula (4).
  • R 1 is a substituent
  • R 2 is a hydrogen atom or a substituent
  • R 3 is a non-aromatic hydrocarbon group which may have a substituent
  • m1 is an integer of 0 to 2.
  • R 1 , R 2 and m1 have the same meanings as R 1 , R 2 and m1 in formula (1), respectively, and the preferred ranges are also the same.
  • R3 has the same definition as R3 in formula (2), and the preferred range is also the same.
  • the aminothiol curing agent represented by formula (4) is produced by a known method.
  • the compound having a thioethylamine structure is a curable resin.
  • the fourth embodiment of the compound having a thioethylamine structure will be described with reference to FIG. 3 shows an image diagram of a case where a compound having a thioethylamine structure is a curable resin, where 12 indicates a curing agent for the curable resin, 22 indicates a curable resin (epoxy resin) which is a compound having a thioethylamine structure, and 32 indicates a partial structure of the cured product. As shown in 22 in FIG. 3, the curable resin 22 has a thioethylamine structure.
  • the curing agent 12 reacts with the epoxy group of the curable resin 22 to form a cured product 32. It is presumed that by immersing such a cured product in a decomposition liquid containing peroxide, the C-N bond in the thioethylamine structure (dotted line in FIG. 3) is broken, and the cured product 32 is decomposed.
  • the curable resin used in the fourth embodiment of the compound having a thioethylamine structure is not particularly limited as long as it is a resin having a thioethylamine structure, but examples thereof include epoxy compounds, oxetane compounds, unsaturated polyesters, polyimides, and polyurethanes, and epoxy compounds are preferred.
  • the epoxy compound is not particularly limited as long as it has one or more epoxy groups in one molecule, and a wide variety of known epoxy compounds can be used.
  • the number of epoxy groups in the epoxy compound is preferably 2 to 12, more preferably 2 to 6, even more preferably 2 to 4, still more preferably 2 or 3, and even more preferably 2.
  • the number of thioethylamine structures in one molecule of the curable resin is preferably 1 or more (preferably 12 or less, more preferably 10 or less).
  • the compound having a thioethylamine structure may be a curing agent for a curable resin, may be a curable resin, or may be both a curable resin and a curing agent for a curable resin.
  • the curable resin does not have a thioethylamine structure
  • the curable resin is preferably a thermosetting resin, more preferably an epoxy compound, an oxetane compound, or an unsaturated polyester, and further preferably an epoxy compound.
  • the epoxy compound is not particularly limited as long as it is a compound having one or more (preferably 2 to 12, more preferably 2 to 6, even more preferably 2 to 4, still more preferably 2 or 3, and even more preferably 2) epoxy groups in one molecule, and a wide variety of known epoxy compounds can be used.
  • the epoxy compound examples include bisphenol-based epoxy compounds (bisphenol A type epoxy compounds, bisphenol E type epoxy compounds, bisphenol F type epoxy compounds, bisphenol S type epoxy compounds, etc.), phenol novolac type epoxy compounds, bisphenol A novolac type epoxy compounds, glycidyl ester type epoxy compounds, aralkyl novolac type epoxy compounds, biphenyl aralkyl type epoxy compounds, naphthylene ether type epoxy compounds, cresol novolac type epoxy compounds, polyfunctional phenol type epoxy compounds, naphthalene type epoxy compounds, anthracene type epoxy compounds, naphthalene skeleton modified novolac type epoxy compounds, phenol aralkyl type epoxy compounds, naphthol aralkyl type epoxy compounds, dicyclopentadiene type epoxy compounds, biphenyl type epoxy compounds, alicyclic epoxy compounds, polyol type epoxy compounds, phosphorus-containing epoxy compounds, glycidyl amines, glycidyl esters, compounds in which the double bonds of
  • the content of the curable resin (curable resin without a thioethylamine structure and curable resin with a thioethylamine structure) in the curable resin composition in this embodiment is preferably 60 parts by weight or more, more preferably 65 parts by weight or more, even more preferably 70 parts by weight or more, even more preferably 75 parts by weight or more, and even more preferably 80 parts by weight or more, relative to 100 parts by weight of the resin solid content in the curable resin composition.
  • the thermal properties of the cured product tend to be improved.
  • the upper limit of the content of the curable resin is preferably 99.5 parts by weight or less, more preferably 99 parts by weight or less, even more preferably 97 parts by weight or less, even more preferably 91 parts by weight or less, and even more preferably 90 parts by weight or less, relative to 100 parts by weight of the resin solid content in the curable resin composition.
  • the curable resin composition in the present embodiment may contain only one type of curable resin, or may contain two or more types. When two or more types are contained, the total amount is preferably in the above range.
  • the curing agent when the compound having a thioethylamine structure is the curable resin, the curing agent may or may not have a thioethylamine structure.
  • the curing agent without a thioethylamine structure there is no particular restriction on the type, etc., as long as it can cure the curable resin having a thioethylamine structure.
  • the curing agent examples include amine-based curing agents without a thioethylamine structure, guanidine-based curing agents, acid anhydride-based curing agents (such as carboxylic acid anhydrides), phenol-based curing agents (such as novolac resins), thiol-based curing agents without a thioethylamine structure, Lewis acid amine complex-based curing agents, onium salt-based curing agents, imidazole-based curing agents, and urea-based curing agents.
  • acid anhydride-based curing agents such as carboxylic acid anhydrides
  • phenol-based curing agents such as novolac resins
  • thiol-based curing agents without a thioethylamine structure Lewis acid amine complex-based curing agents, onium salt-based curing agents, imidazole-based curing agents, and urea-based curing agents.
  • amine-based curing agents not having a thioethylamine structure include aliphatic amine-based curing agents such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, diethylaminopropylamine, hexamethylenediamine, methylpentamethylenediamine, trimethylhexamethylenediamine, guanidine, tetramethylguanidine, and oleylamine; menthenediamine, isophoronediamine, norbornanediamine, piperidine, N,N'-dimethylpiperazine, N-aminoethylpiperazine, Ramiron C-260 manufactured by BASF, and Araldit manufactured by CIBA.
  • aliphatic amine-based curing agents such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, diethylaminopropylamine, hexamethylenediamine,
  • Alicyclic amine-based curing agents such as HY-964, Rohm and Haas Company's menthenediamine, 1,2-diaminocyclohexane, diaminodicyclohexylmethane, bis(4-amino-3-methylcyclohexyl)methane, bis(4-aminocyclohexyl)methane, polycyclohexylpolyamine, and 1,8-diazabicyclo[5,4,0]undecene-7 (DBU); aromatic amine-based curing agents such as m-xylylenediamine, m-phenylenediamine, 4,4'-diaminodiphenylmethane, and 4,4'-diaminodiphenylsulfone; linear diamines represented by the formula (CH 3 ) 2 N(CH 2 ) n N(CH 3 ) 2 (wherein n is an integer of 1 to 10), (CH 3 ) 2 -N
  • the content of the curing agent (curing agent having a thioethylamine structure and curing agent not having a thioethylamine structure) contained in the curable resin composition of this embodiment is preferably 0.5 parts by weight or more, more preferably 1.0 parts by weight or more, even more preferably 3.0 parts by weight or more, even more preferably 9.0 parts by weight or more, and even more preferably 10.0 parts by weight or more, relative to 100 parts by weight of the resin solid content in the curable resin composition.
  • the upper limit of the content of the curing agent contained in the curable resin composition is preferably 40 parts by weight or less, more preferably 35 parts by weight or less, even more preferably 30 parts by weight or less, even more preferably 25 parts by weight or less, and even more preferably 20 parts by weight or less, relative to 100 parts by weight of the resin solid content in the curable resin composition.
  • the curable resin composition in the present embodiment may contain only one type of curing agent, or may contain two or more types. When two or more types are contained, the total amount is in the above range.
  • the curable resin composition used in the present embodiment may contain a filler.As the filler, fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, silicic anhydride, hydrated silicic acid, and carbon black, heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, calcined clay, clay, talc, titanium oxide, bentonite, organic bentonite, ferric oxide, aluminum fine powder, flint powder, zinc oxide, activated zinc oxide, silase balloon, glass microballoon, reinforced fiber (glass fiber, carbon fiber, etc.), reinforced fiber is preferable, and carbon fiber is more preferable.
  • a filler fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, silicic anhydride, hydrated silicic acid, and carbon black, heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, calcined
  • the content of the filler in the curable resin composition used in the present embodiment is preferably 1 part by weight or more, more preferably 10 parts by weight or more, and preferably 1,500 parts by weight or less, per 100 parts by weight of the resin solid content.
  • the curable resin composition used in the present embodiment may contain only one type of filler, or may contain two or more types. When two or more types are contained, the total amount falls within the above range.
  • the curable resin composition used in this embodiment may contain components other than the curable compound and the curing agent. Specifically, it may contain reactive diluents, non-reactive diluents, curing accelerators, plasticizers, pigments, dyes, release agents, toughening agents, antioxidants, UV absorbers, light stabilizers, fluidizing agents, leveling agents, defoamers, flame retardants, thickeners, etc.
  • the cured product in this embodiment is formed from the above-described curable resin composition.
  • An example of the cured product is fiber reinforced plastic (FRP).
  • the cured product is preferably used for architectural paints, adhesives, automobile parts, aircraft parts, composite materials, printed circuit board materials, insulating impregnation materials for heavy electrical equipment, sealing materials for electronic elements, and the like.
  • cured products used for the applications described in paragraph 0045 of JP2018-83905A, the applications described in paragraph 0053 of JP2018-135433A, the applications described in paragraphs 0039 to 0043 of JP-T2016-527384A, and the applications described in paragraph 0048 of JP2011-213983A are also preferably used, and the contents of these applications are incorporated herein by reference.
  • the method for decomposing a cured product of the present embodiment includes decomposing the cured product of the curable resin composition using a decomposition liquid containing a peroxide. Since the cured product in the present embodiment has a thioethylamine structure, it can be easily decomposed by a peroxide. As a result, the filler contained in the cured product can be easily recovered.
  • the molecular weight of the peroxide is preferably 34 to 500.
  • the peroxide preferably used is hydrogen peroxide, percarboxylic acid (performic acid, peracetic acid, metachloroperbenzoic acid), methyl ethyl ketone peroxide, benzoyl peroxide, acetone peroxide, diethyl ether, hexamethylene triperoxide diamine, dimethyldioxirane, di-tert-butyl peroxide, benzoyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, 1,1'-di-t-butylperoxy-3,3,5-trimethylenecyclohexane, 1,3-di-(t-butylperoxy)-diisopropylbenzene, lithium peroxide, potassium peroxide, sodium peroxide, magnesium peroxide, calcium peroxide, barium per
  • the decomposition liquid preferably contains a peroxide in a ratio of 1 to 80% by weight, and more preferably contains a peroxide in a ratio of 10 to 60% by weight.
  • the decomposition method of the present embodiment is advantageous in that the cured material can be effectively decomposed and the filler can be recovered even when decomposition is performed using only hydrogen peroxide at low temperatures (for example, 50° C. or less, or even 40° C. or less) and at normal pressure.
  • the decomposition liquid in this embodiment may contain components other than peroxide.
  • the decomposition liquid in the present embodiment may contain at least one selected from the group consisting of a surfactant (preferably a nonionic surfactant, an ionic surfactant), a carboxylic acid (preferably formic acid, acetic acid), a heteropolyacid (preferably tungstophosphoric acid, molybdophosphoric acid), and a heteropolyacid salt (preferably sodium tungstophosphate (metal oxide), sodium molybdophosphate).
  • the decomposition liquid may or may not contain a surfactant.
  • the decomposition liquid contains a surfactant
  • the content thereof is preferably 0% by weight or more, more preferably 0.01% by weight or more, and may be 1% by weight or more or 5% by weight or more, and is preferably 30% by weight or less, more preferably 20% by weight or less, and even more preferably 10% by weight or less, and may be 5% by weight or less, 1% by weight or less, or 0.1% by weight or less.
  • a surfactant By including a surfactant, the decomposition property of the cured product and the solubility of the decomposition product tend to be improved.
  • the content thereof when the decomposition liquid contains a carboxylic acid, the content thereof is preferably 1 to 80% by weight, and more preferably 20 to 60% by weight.
  • the decomposition liquid may be substantially free of carboxylic acid.
  • the decomposition liquid contains a heteropolyacid and/or a heteropolyacid salt
  • the content thereof is preferably 0.02% by weight or more, more preferably 0.04% by weight or more, and is preferably 1% by weight or less, more preferably 0.5% by weight or less, and even more preferably 0.1% by weight or less.
  • the combined use of a peroxide and a heteropolyacid and/or a heteropolyacid salt tends to improve the decomposition property of the cured product.
  • the decomposition liquid in this embodiment may or may not contain water.
  • the water content in the decomposition liquid is preferably 50% by weight or less, and may be 45% by weight or less, with the lower limit being 0% by weight or more. By making the water content 50% by weight or less, the solubility of the decomposition products can be further improved.
  • the decomposition liquid in this embodiment may contain a solvent other than water.
  • the solvent other than water may be an organic solvent or an inorganic solvent, and preferably contains an organic solvent.
  • organic solvent examples include hydrocarbon solvents, alcohol solvents, ketone solvents, ester solvents, ether solvents, glycol solvents, glycol ester solvents, glycol ether solvents, amide solvents, sulfoxide solvents, and nitrile solvents.
  • Hydrocarbon solvents, alcohol solvents, amide solvents, and nitrile solvents are preferred, and hydrocarbon solvents and nitrile solvents are more preferred.
  • the hydrocarbon solvent include aromatic hydrocarbon solvents such as benzene, toluene, and m-xylene, and aliphatic hydrocarbon solvents such as ethane, hexane, octane, and heptane, and aromatic hydrocarbon solvents are preferred.
  • nitrile solvent examples include acetonitrile, propionitrile, and benzonitrile, and acetonitrile is preferred.
  • a solvent other than water By including a solvent other than water, the solubility of the decomposition products tends to be improved.
  • the content thereof is preferably 1 to 90% by weight, and more preferably 10 to 80% by weight.
  • These components other than peroxides may contain only one type, or two or more types.
  • the decomposition temperature can be 150° C. or lower, and can further be 130° C. or lower, 110° C. or lower, 100° C. or lower, 90° C. or lower, 80° C. or lower, 70° C. or lower, or 65° C. or lower.
  • the lower limit of the decomposition temperature is usually 40° C. or higher, may be 45° C. or higher, 50° C. or higher, 55° C. or higher, or may be 60° C. or higher.
  • the decomposition temperature can be set to be 5° C. or more, and 10° C. or more lower than the glass transition temperature of the cured product.
  • the decomposition temperature means the temperature of the decomposition liquid.
  • the glass transition temperature is measured in accordance with ISO 11357-2.
  • the decomposition time can be determined as appropriate, but for example, when the cured material is cut to a size of 15 mm wide, 15 mm long, and 1 mm thick and immersed in 10 mL of decomposition liquid, the decomposition time can be 8 hours or less, and more than 1 hour is practical.
  • the pKa of each component contained in the decomposition liquid is preferably 0 or more, more preferably 2 or more, and even more preferably 3 or more. There is no particular upper limit, but the pKa is usually 13 or less. Furthermore, if the decomposition liquid contains a carboxylic acid, the pKa is preferably 0 to 5.
  • the method for recovering the filler in this embodiment involves decomposing a cured product of a curable resin composition containing a filler and a compound having a thioethylamine structure using a decomposition liquid containing a peroxide to recover the filler.
  • the cured product can be decomposed at low temperature in a short time, so that the filler can be effectively recovered.
  • the decomposition of the cured product in this embodiment is preferably carried out by the method for decomposing the cured product described above.
  • a first embodiment of the method for recovering the decomposition product of the present embodiment includes decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure using a decomposition liquid containing a peroxide and a solvent, adding a poor solvent, and recovering a solid decomposition product by filtration.
  • a second embodiment of the method for recovering the decomposition product of the present embodiment includes decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler, using a decomposition liquid containing a peroxide and a solvent, recovering the filler, adding a poor solvent, and recovering a solid decomposition product by filtration.
  • the poor solvent As a method for recovering the decomposition products, it is preferable to add a poor solvent after reducing the amount of the solvent in the decomposition liquid. By adding the poor solvent, it becomes possible to remove the organic solvent (toluene or acetonitrile), water, and peroxides in the decomposition liquid and efficiently recover the solid decomposition products.
  • the poor solvent used in this embodiment is a solvent in which the solid decomposition product does not substantially dissolve.
  • the solubility of the solid decomposition product at 23°C is preferably 15% by weight or less, more preferably 10% by weight or less, even more preferably 5% by weight or less, even more preferably 1% by weight or less, even more preferably 0.5% by weight or less, and even more preferably 0.1% by weight or less.
  • poor solvents include water, alcohols such as methanol and ethanol, aliphatic hydrocarbon solvents such as ethane, hexane, octane, and heptane, acetone, etc., and water is preferred.
  • the decomposition product can be efficiently precipitated from the solution after decomposing the cured product.
  • the hydrophilic compound and the solvent of the decomposition liquid can be more easily separated.
  • the decomposition product can be recovered by, for example, concentrating the solution in which the cured product is dissolved under reduced pressure at 30° C. to obtain a concentrate. Water is added to the concentrate to precipitate the decomposition product, and the solid decomposition product is recovered by filtration.
  • the cured product can be decomposed at low temperature in a short time, and therefore the decomposition product can be effectively recovered.
  • the decomposition of the cured product in the present embodiment is preferably performed by the above-mentioned method for decomposing a cured product.
  • the decomposition property of the cured product was evaluated by cutting the obtained cured product into a size of 15 mm wide, 15 mm long, and 1 mm thick. Specifically, the cut cured product was immersed in 10 mL of decomposition liquid and heated at 60°C, and the time required for the cured product to completely dissolve or liquefy was measured. Samples that dissolved or liquefied within 4 hours, 6 hours, and 8 hours were indicated as A, B, and C, respectively, and a sample that did not decompose within 8 hours was indicated as D.
  • Synthesis Example 1 Synthesis of 3-(2-aminoethylsulfanyl)propan-1-amine A mixture of 9.79 g (105 mmol) of allylamine hydrochloride (Tokyo Chemical Industry Co., Ltd.), 11.9 g (105 mmol) of cysteamine hydrochloride (Tokyo Chemical Industry Co., Ltd.), 1.75 g (10.6 mmol) of 2,2'-azobis(isobutyronitrile) (FUJIFILM Wako Pure Chemical Industries, Ltd.) and 17.6 g of ethanol was bubbled with nitrogen gas for 15 minutes and then reacted at 75°C for 5 hours.
  • Example 1 An epoxy resin composition was prepared by mixing 86.1 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 190 g/eq) and 13.9 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd., active hydrogen equivalent of about 30 g/eq), and then heated at 80°C for 10 minutes and then at 100°C for 2 hours to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 190 g/eq
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd., active hydrogen equivalent of about 30 g/eq
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
  • Example 2 An epoxy resin composition was prepared by mixing 84.7 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 15.3 parts by weight of 3-(2-aminoethylsulfanyl)propan-1-amine (active hydrogen equivalent: about 34 g/eq) obtained in Synthesis Example 1, and then heated at 80°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product.
  • jER-828 bisphenol A type epoxy resin
  • 3-(2-aminoethylsulfanyl)propan-1-amine active hydrogen equivalent: about 34 g/eq
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
  • Example 3 An epoxy resin composition was prepared by mixing 71.9 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 28.1 parts by weight of 2-((2-(3-((2-aminoethyl)thio)-4-methylcyclohexyl)propyl)thio)ethanamine (active hydrogen equivalent: about 73 g/eq) obtained in Synthesis Example 2, and then heated at 50°C for 10 minutes, followed by heating at 100°C for 2 hours and at 110°C for 1 hour to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • the decomposition property of the obtained cured product was measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as a decomposition liquid, and the results are shown in Table 1.
  • Example 4 An epoxy resin composition was prepared by mixing 84.5 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 15.5 parts by weight of bis(2-aminoethyl)-sulfoxide (active hydrogen equivalent: about 34 g/eq) obtained in Synthesis Example 3, and then heated at 70°C for 10 minutes and then at 100°C for 2 hours to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • active hydrogen equivalent about 34 g/eq
  • the decomposition property of the obtained cured product was measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
  • Example 5 An epoxy resin composition was prepared by mixing 83 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 17 parts by weight of bis(2-aminoethyl)-sulfone (active hydrogen equivalent: about 38 g/eq) obtained in Synthesis Example 4, and then heated at 70°C for 10 minutes and then at 100°C for 2 hours to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • active hydrogen equivalent about 38 g/eq
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
  • Example 6 8.00 g of cystamine dihydrochloride (Tokyo Chemical Industry Co., Ltd.), 6.03 g of potassium hydroxide (Fujifilm Wako Pure Chemical Industries, Ltd.), and 50.4 g of distilled water were mixed and stirred for 10 minutes, and then extracted with dichloromethane. The extract was concentrated to obtain 4.96 g of cystamine.
  • An epoxy resin composition was prepared by mixing 83.0 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 17.0 parts by weight of cystamine (active hydrogen equivalent: about 38 g/eq), and then heated at 50° C. for 10 minutes, followed by heating at 100° C. for 2 hours and at 110° C. for 1 hour to obtain a cured product.
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
  • Example 7 An epoxy resin composition was prepared by mixing 82.3 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 16.3 parts by weight of isophorone diamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., active hydrogen equivalent of about 43 g/eq), and 1.3 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • isophorone diamine manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., active hydrogen equivalent of about 43 g/eq
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd.
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
  • Example 8 An epoxy resin composition was prepared by mixing 83.6 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 11.0 parts by weight of isophorone diamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), and 5.4 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • isophorone diamine manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd.
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • An epoxy resin composition was prepared by mixing 76.5 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 22.2 parts by weight of Jeffamine D-230 (manufactured by Tomoe Engineering Co., Ltd., active hydrogen equivalent of about 60 g/eq), and 1.3 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • Jeffamine D-230 manufactured by Tomoe Engineering Co., Ltd., active hydrogen equivalent of about 60 g/eq
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd.
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • Table 2 The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • Table 2 The decomposition properties of the obtained cured product was measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd
  • Example 10 An epoxy resin composition was prepared by mixing 79.5 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 15.4 parts by weight of Jeffamine D-230 (manufactured by Tomoe Engineering Co., Ltd.), and 5.1 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • Jeffamine D-230 manufactured by Tomoe Engineering Co., Ltd.
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd.
  • the decomposition properties of the cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • Example 11 An epoxy resin composition was prepared by mixing 87.2 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 7.2 parts by weight of 1,5-diaminopentane (manufactured by Tokyo Chemical Industry Co., Ltd., active hydrogen equivalent of about 26 g/eq), and 5.6 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and a cured product was obtained by heating at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • 1,5-diaminopentane manufactured by Tokyo Chemical Industry Co., Ltd., active hydrogen equivalent of about 26 g/eq
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd.
  • Example 12 An epoxy resin composition was prepared by mixing 86.8 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 4.8 parts by weight of 1,5-diaminopentane (manufactured by Tokyo Chemical Industry Co., Ltd.), and 8.4 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • 1,5-diaminopentane manufactured by Tokyo Chemical Industry Co., Ltd.
  • 2,2'-thiobis(ethylamine) manufactured by Tokyo Chemical Industry Co., Ltd.
  • the decomposition properties of the cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • An epoxy resin composition was prepared by mixing 81.9 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 18.1 parts by weight of isophorone diamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), and a cured product was obtained by heating at 100°C for 3 hours.
  • the decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Industry Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • An epoxy resin composition was prepared by mixing 87.9 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 12.1 parts by weight of 1,5-diaminopentane (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes and then at 90°C for 2 hours to obtain a cured product.
  • bisphenol A type epoxy resin jER-828, manufactured by Mitsubishi Chemical Corporation
  • 1,5-diaminopentane manufactured by Tokyo Chemical Industry Co., Ltd.
  • the decomposition properties of the cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
  • Example 13 The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Tween 80 (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 63:7. The results are shown in Table 3.
  • Example 14 The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Sanisol B-50 (manufactured by Kao Corporation) in a weight ratio of 63:7. The results are shown in Table 3.
  • Example 15 The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and methyl acetate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4. The results are shown in Table 3.
  • Example 16 The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and N,N-dimethylformamide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1. The results are shown in Table 3.
  • Example 17 The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid that was a mixture of 60 wt% hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Inc.), acetonitrile (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), and toluene (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1:3. The results are shown in Table 3.
  • Example 18 The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a mixture of 60% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.), acetonitrile (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.), 12-tungsto(VI) sodium phosphate n-hydrate (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.), and cetylpyridinium chloride monohydrate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4:0.0027:0.0008 as a decomposition liquid. The results are shown in Table 3.
  • Comparative Example 5 The decomposition property of the cured product obtained in Comparative Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and methyl acetate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4. The results are shown in Table 4.
  • Example 19 The decomposition liquid obtained in Example 17, in which 0.27 g of the decomposition product of the cured product was dissolved, was concentrated under reduced pressure at 30° C. to obtain a concentrate. Water was added to the concentrate, and 0.19 g of a solid decomposition product was collected by filtration.
  • Example 20 The decomposition liquid obtained in Example 18, in which 0.27 g of the decomposition product of the cured product was dissolved, was concentrated under reduced pressure at 30° C. to obtain a concentrate. Water was added to the obtained concentrate, and 0.18 g of a solid decomposition product was collected by filtration.
  • the decomposition method of this embodiment had excellent decomposition properties.

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Abstract

Disclosed is a method for decomposing a cured product of a curable resin composition, the method including decomposing the cured product of the curable resin composition, which includes a compound having a thioethylamine structure, with use of a decomposition liquid that includes a peroxide. Also disclosed are: a method for recovering a filler, the method using the above-described method for decomposing the cured product of the curable resin composition; and a method for recovering a decomposed product.

Description

硬化性樹脂組成物の硬化物の分解方法、充填剤の回収方法、および、分解物の回収方法Method for decomposing a cured product of a curable resin composition, method for recovering a filler, and method for recovering a decomposed product

 本発明は、硬化性樹脂組成物の硬化物の分解方法、充填剤の回収方法、および、分解物の回収方法に関する。 The present invention relates to a method for decomposing a cured product of a curable resin composition, a method for recovering a filler, and a method for recovering the decomposed product.

 エポキシ樹脂などの硬化性化合物は、塗料や接着剤、さらには充填剤(炭素繊維、ガラス繊維など)との複合化により自動車や風車部品など多岐にわたり使用されている。このような充填剤を含む硬化性樹脂組成物の硬化物は、樹脂の分解および除去が困難であり、充填剤の回収が困難である。 Curable compounds such as epoxy resins are used in a wide variety of applications, including paints and adhesives, and also in automobile and wind turbine parts when combined with fillers (carbon fiber, glass fiber, etc.). When cured products of curable resin compositions containing such fillers are cured, it is difficult to decompose and remove the resin, and the filler is difficult to recover.

 充填剤を含む硬化性樹脂組成物の硬化物から充填剤を回収する技術として、熱分解法や溶解法が知られている(特許文献1)。しかしながら、熱分解法は高温処理による充填剤の品質低下、環境負荷の増大が懸念される。一方、溶解法は熱分解法と比較して温和な条件ではあるが、環境負荷低減のため処理温度を下げると処理時間が増大する傾向にある。 Thermal decomposition and dissolution methods are known as techniques for recovering fillers from the cured product of a curable resin composition that contains the filler (Patent Document 1). However, with the thermal decomposition method, there are concerns that the high temperature treatment can cause a deterioration in the quality of the filler and increase the environmental burden. On the other hand, although the dissolution method has milder conditions than the thermal decomposition method, lowering the treatment temperature to reduce the environmental burden tends to increase the treatment time.

特開2022-015366号公報JP 2022-015366 A

 かかる状況のもと、硬化性樹脂組成物の硬化物を低温でも短時間で分解できる技術が要求される。
 本発明は、かかる課題を解決することを目的とするものであって、硬化性樹脂組成物の硬化物を従来よりも低温でも短時間で分解できる硬化性樹脂組成物の硬化物の分解方法、充填剤の回収方法、および、分解物の回収方法を提供することを目的とする。
Under these circumstances, there is a demand for a technology that can decompose a cured product of a curable resin composition in a short time even at low temperatures.
The present invention aims to solve such problems, and to provide a method for decomposing a cured product of a curable resin composition, which can decompose the cured product of a curable resin composition at a lower temperature in a shorter time than conventional methods, a method for recovering a filler, and a method for recovering the decomposed product.

 上記課題のもと、本発明者が検討を行った結果、チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて分解することにより、上記課題を解決しうることを見出した。
 具体的には、下記手段により、上記課題は解決された。
<1>チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて、分解することを含む、硬化性樹脂組成物の硬化物の分解方法。
<2>前記チオエチルアミン構造が、式(1)で表される、<1>に記載の分解方法。

Figure JPOXMLDOC01-appb-C000002
(式(1)中、-X-は、-S-、-S(=O)-、-S(=O)-、-S-S-、-S-S(=O)-、-S-S(=O)-、-S(=O)-S(=O)-、-S(=O)-S(=O)-または-S(=O)-S(=O)-であり、*は他の部位との結合位置であり、Rは、それぞれ独立に置換基であり、Rは、水素原子または置換基である。m1は0~2の整数である。)
<3>前記チオエチルアミン構造を有する化合物が、硬化性樹脂の硬化剤である、<1>または<2>に記載の分解方法。
<4>前記チオエチルアミン構造を有する化合物が、硬化性樹脂である、<1>または<2>に記載の分解方法。
<5>前記チオエチルアミン構造を有する化合物が、硬化性樹脂および硬化性樹脂の硬化剤である、<1>または<2>に記載の分解方法。
<6>前記分解液に含まれる過酸化物が過酸化水素を含む、<1>~<5>のいずれか1つに記載の分解方法。
<7>チオエチルアミン構造を有する化合物と充填剤を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて分解して、充填剤を回収することを含む、充填剤の回収方法。
<8>前記硬化性樹脂組成物の硬化物の分解を、<1>~<6>のいずれか1つに記載の方法によって行う、<7>に記載の充填剤の回収方法。
<9>前記充填剤が強化繊維を含む、<7>または<8>に記載の充填剤の回収方法。
<10>チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物および溶媒を含む分解液を用いて分解して、貧溶媒を添加し、ろ過により固形状の分解物を回収することを含む、分解物の回収方法。
<11>前記分解液中の溶媒の量を低減した後、前記貧溶媒を添加する、<10>に記載の分解物の回収方法。
<12>前記硬化性樹脂組成物の硬化物の分解を、<1>~<6>のいずれか1つに記載の方法によって行う、<10>または<11>に記載の分解物の回収方法。
<13>チオエチルアミン構造を有する化合物と充填剤を含む硬化性樹脂組成物の硬化物を、過酸化物および溶媒を含む分解液を用いて分解して、充填剤を回収した後、貧溶媒を添加し、ろ過により固形状の分解物を回収することを含む、分解物の回収方法。
<14>前記分解液中の溶媒の量を低減した後、前記貧溶媒を添加する、<13>に記載の分解物の回収方法。
<15>前記硬化性樹脂組成物の硬化物の分解を、<1>~<6>のいずれか1つに記載の方法によって行う、<13>または<14>に記載の分解物の回収方法。 In light of the above-mentioned problems, the present inventors have conducted studies and have found that the above-mentioned problems can be solved by decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure, using a decomposition liquid containing a peroxide.
Specifically, the above problems were solved by the following means.
<1> A method for decomposing a cured product of a curable resin composition, the method comprising decomposing the cured product of the curable resin composition containing a compound having a thioethylamine structure, using a decomposition liquid containing a peroxide.
<2> The decomposition method according to <1>, wherein the thioethylamine structure is represented by formula (1).
Figure JPOXMLDOC01-appb-C000002
(In formula (1), -X- is -S-, -S(=O)-, -S(=O) 2 -, -S-S-, -S-S(=O)-, -S-S(=O) 2 -, -S(=O)-S(=O)-, -S(=O)-S(=O) 2 - or -S(=O) 2 -S(=O) 2 -; * is a bonding position to another moiety; each R 1 is independently a substituent; R 2 is a hydrogen atom or a substituent; and m1 is an integer of 0 to 2.)
<3> The decomposition method according to <1> or <2>, wherein the compound having a thioethylamine structure is a curing agent for a curable resin.
<4> The decomposition method according to <1> or <2>, wherein the compound having a thioethylamine structure is a curable resin.
<5> The decomposition method according to <1> or <2>, wherein the compound having a thioethylamine structure is a curable resin or a curing agent for the curable resin.
<6> The decomposition method according to any one of <1> to <5>, wherein the peroxide contained in the decomposition liquid includes hydrogen peroxide.
<7> A method for recovering a filler, comprising decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler, using a decomposition liquid containing a peroxide, and recovering the filler.
<8> The method for recovering a filler according to <7>, wherein the decomposition of the cured product of the curable resin composition is carried out by any one of the methods according to <1> to <6>.
<9> The method for recovering a filler according to <7> or <8>, wherein the filler contains reinforcing fibers.
<10> A method for recovering a decomposition product, comprising: decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure, using a decomposition liquid containing a peroxide and a solvent, adding a poor solvent, and recovering a solid decomposition product by filtration.
<11> The method for recovering a decomposition product according to <10>, wherein the amount of the solvent in the decomposition liquid is reduced and then the poor solvent is added.
<12> The method for recovering a decomposition product according to <10> or <11>, wherein the decomposition of the cured product of the curable resin composition is carried out by any one of the methods according to <1> to <6>.
<13> A method for recovering a decomposition product, the method comprising: decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler, using a decomposition liquid containing a peroxide and a solvent, recovering the filler, adding a poor solvent, and recovering a solid decomposition product by filtration.
<14> The method for recovering a decomposition product according to <13>, wherein the amount of the solvent in the decomposition liquid is reduced and then the poor solvent is added.
<15> The method for recovering a decomposition product according to <13> or <14>, wherein the decomposition of the cured product of the curable resin composition is carried out by any one of the methods according to <1> to <6>.

 本発明により、硬化性樹脂組成物の硬化物を従来よりも低温でも短時間で分解できる硬化性樹脂組成物の硬化物の分解方法、充填剤の回収方法、および、分解物の回収方法が提供可能になった。 The present invention makes it possible to provide a method for decomposing a cured product of a curable resin composition, which can decompose the cured product of the curable resin composition in a short time at a lower temperature than conventional methods, a method for recovering the filler, and a method for recovering the decomposed product.

図1は、チオエチルアミン構造を有する化合物が、硬化性樹脂のアミン系硬化剤である場合のイメージ図を示す。FIG. 1 shows an image of a case where a compound having a thioethylamine structure is an amine-based curing agent for a curable resin. 図2は、チオエチルアミン構造を有する化合物が、硬化性樹脂のチオール系硬化剤である場合のイメージ図を示す。FIG. 2 shows an image diagram in which a compound having a thioethylamine structure is a thiol-based curing agent for a curable resin. 図3は、チオエチルアミン構造を有する化合物が硬化性樹脂である場合のイメージ図を示す。FIG. 3 shows an image diagram in which a compound having a thioethylamine structure is a curable resin.

 以下、本発明を実施するための形態(以下、単に「本実施形態」という)について詳細に説明する。なお、以下の本実施形態は、本発明を説明するための例示であり、本発明は本実施形態のみに限定されない。
 なお、本明細書において「~」とはその前後に記載される数値を下限値および上限値として含む意味で使用される。
 本明細書において、各種物性値および特性値は、特に述べない限り、23℃におけるものとする。
 本明細書における基(原子団)の表記において、置換および無置換を記していない表記は、置換基を有さない基(原子団)と共に置換基を有する基(原子団)をも包含する。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含する。本明細書では、置換および無置換を記していない表記は、無置換の方が好ましい。
 本明細書における置換基の例としては、ハロゲン原子、シアノ基、ニトロ基、ヒドロキシ基、アルキル基、アルコキシ基、アリール基、アリールオキシ基、複素環基、複素環オキシ基、アルケニル基、アルキルスルファニル基、アリールスルファニル基、アシル基またはアミノ基であることが好ましく、ハロゲン原子、アルキル基、アルコキシ基、アリール基、アリールオキシ基、アルケニル基、または、アシル基であることがより好ましく、アルキル基、アリール基、アリールオキシ基またはアルケニル基であることがさらに好ましく、アルキル基であることが一層好ましい。これらの置換基の式量は、15以上であることが好ましく、また、200以下であることが好ましい。式量とは、例えば、メチル基(-CH)であれば、15である。これらの置換基はさらに置換基を有していてもよいが、置換基を有していない方が好ましい。
Hereinafter, an embodiment of the present invention (hereinafter, simply referred to as the present embodiment) will be described in detail. Note that the present embodiment is an example for explaining the present invention, and the present invention is not limited to the present embodiment.
In this specification, the word "to" is used to mean that the numerical values before and after it are included as the lower limit and upper limit.
In this specification, various physical properties and characteristic values are those at 23° C. unless otherwise specified.
In the description of groups (atomic groups) in this specification, the notation that does not indicate whether it is substituted or unsubstituted includes both groups (atomic groups) that have no substituents and groups (atomic groups) that have substituents. For example, "alkyl group" includes not only alkyl groups that have no substituents (unsubstituted alkyl groups), but also alkyl groups that have substituents (substituted alkyl groups). In this specification, the notation that does not indicate whether it is substituted or unsubstituted is preferably unsubstituted.
Examples of the substituent in this specification are preferably a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkenyl group, an alkylsulfanyl group, an arylsulfanyl group, an acyl group, or an amino group, more preferably a halogen atom, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group, or an acyl group, even more preferably an alkyl group, an aryl group, an aryloxy group, or an alkenyl group, and even more preferably an alkyl group. The formula weight of these substituents is preferably 15 or more, and preferably 200 or less. For example, the formula weight is 15 for a methyl group (-CH 3 ). These substituents may further have a substituent, but it is preferable that they do not have a substituent.

 本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。
 本明細書で示す規格で説明される測定方法等が年度によって異なる場合、特に述べない限り、2023年1月1日時点における規格に基づくものとする。
In this specification, the term "process" refers not only to an independent process, but also to a process that cannot be clearly distinguished from other processes, as long as the intended effect of the process is achieved.
If the measurement methods, etc. described in the standards shown in this specification vary from year to year, they will be based on the standards as of January 1, 2023, unless otherwise specified.

 ここで、樹脂固形分とは、硬化性樹脂組成物に含まれる充填剤および溶媒以外の成分を意味し、硬化性樹脂、硬化剤の他、必要に応じ、難燃剤、紫外線吸収剤、酸化防止剤、シランカップリング剤等が含まれる。 Here, resin solids refers to the components other than the filler and solvent contained in the curable resin composition, including the curable resin, curing agent, and, if necessary, flame retardants, UV absorbers, antioxidants, silane coupling agents, etc.

 本実施形態の硬化物の分解方法は、チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて、分解することを含む。このような構成とすることにより、硬化性樹脂組成物の硬化物を従来よりも低温でも短時間で分解できる。結果として、充填剤の品質を維持しつつ、充填剤が回収できる。 The method for decomposing a cured product in this embodiment involves decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure using a decomposition liquid containing a peroxide. By adopting such a configuration, the cured product of the curable resin composition can be decomposed in a short time at a lower temperature than before. As a result, the filler can be recovered while maintaining its quality.

 本実施形態における硬化物は、硬化物中においてチオエチルアミン構造を有する。下記チオエチルアミン構造において、波線部分は他の部位と結合している。

Figure JPOXMLDOC01-appb-C000003
 そして、チオエチルアミン構造を有する硬化物に過酸化物を添加することにより、Sの部分がS(=O)となり(ただし、後述する式(1)で示す通り、そもそもS(=O)の場合もある)、NがNOとなり、さらに、NOがNOHになる際にNと隣接する炭素原子の間のC-N結合が切断されると推測される。そのため硬化物を容易に分解することができると推測される。
 特に、上記硬化物は、過酸化物により容易に切断される結合を構造中に含むため、従来よりも低温でも容易に硬化物を分解させることができる。さらに、分解時間も短くできる。
 また、上記硬化物は、過酸化物により容易に切断される結合を構造中に含むため、酸などを用いずに硬化物を分解できる点でも価値が高い。すなわち、酸で分解させる場合、硬化物、特に、充填剤が酸によってダメージを受けることがあるが、本実施形態の分解方法では、酸を用いずとも分解できるため、充填剤を回収する場合に有益である。また、酸で分解させる場合のように分解物の中和も必要ない。
 なお、チオエチルアミン構造は、チオエチルアミン構造を有する化合物一分子中に1つのみ含まれていてもよいし、2つ以上含まれていてもよい。 The cured product of the present embodiment has a thioethylamine structure in the cured product. In the following thioethylamine structure, the wavy line portion is bonded to another portion.
Figure JPOXMLDOC01-appb-C000003
It is presumed that by adding a peroxide to a cured product having a thioethylamine structure, the S portion becomes S(=O) 2 (however, as shown in formula (1) described later, there are cases where the S portion is S(=O) 2 in the first place), N becomes NO, and when NO becomes NOH, the C-N bond between the N and the adjacent carbon atom is broken. Therefore, it is presumed that the cured product can be easily decomposed.
In particular, since the above-mentioned cured product contains in its structure bonds that are easily cleaved by peroxides, the cured product can be easily decomposed at lower temperatures than before. Furthermore, the decomposition time can be shortened.
In addition, the above-mentioned cured product contains bonds in its structure that are easily broken by peroxide, so it is valuable in that it can be decomposed without using acid or the like. That is, when decomposing with acid, the cured product, especially the filler, may be damaged by the acid, but the decomposition method of the present embodiment can decompose without using acid, which is useful when recovering the filler. Also, there is no need to neutralize the decomposed product as in the case of decomposing with acid.
The compound having a thioethylamine structure may contain only one thioethylamine structure or two or more thioethylamine structures in one molecule.

 本実施形態における硬化性樹脂組成物は、チオエチルアミン構造を有する化合物を含む。チオエチルアミン構造は、式(1)で表されることが好ましい。

Figure JPOXMLDOC01-appb-C000004
(式(1)中、-X-は、-S-、-S(=O)-、-S(=O)-、-S-S-、-S-S(=O)-、-S-S(=O)-、-S(=O)-S(=O)-、-S(=O)-S(=O)-または-S(=O)-S(=O)-であり、*は他の部位との結合位置であり、Rは、それぞれ独立に置換基であり、Rは、水素原子または置換基である。m1は0~2の整数である。) The curable resin composition according to the present embodiment includes a compound having a thioethylamine structure. The thioethylamine structure is preferably represented by formula (1).
Figure JPOXMLDOC01-appb-C000004
(In formula (1), -X- is -S-, -S(=O)-, -S(=O) 2 -, -S-S-, -S-S(=O)-, -S-S(=O) 2 -, -S(=O)-S(=O)-, -S(=O)-S(=O) 2 - or -S(=O) 2 -S(=O) 2 -; * is a bonding position to another moiety; each R 1 is independently a substituent; R 2 is a hydrogen atom or a substituent; and m1 is an integer of 0 to 2.)

 式(1)中、-X-は、-S-、-S(=O)-、-S(=O)-、-S-S-、-S-S(=O)-、-S-S(=O)-、-S(=O)-S(=O)-、-S(=O)-S(=O)-または-S(=O)-S(=O)-であり、-S-、-S(=O)-または-S(=O)-が好ましく、-S-がより好ましい。
 式(1)中、Rは、それぞれ独立に、置換基であり、ハロゲン原子、シアノ基、ニトロ基、ヒドロキシ基、アルキル基、アルコキシ基、アリール基、アリールオキシ基、複素環基、複素環オキシ基、アルケニル基、アルキルスルファニル基、アリールスルファニル基、アシル基またはアミノ基であることが好ましく、ハロゲン原子、アルキル基、アルコキシ基、アリール基、アリールオキシ基、アルケニル基、または、アシル基であることがより好ましく、アルキル基、アリール基、アリールオキシ基またはアルケニル基であることがさらに好ましく、アルキル基であることが一層好ましく、炭素数1~5の直鎖アルキル基であることがより一層好ましくメチル基であることがさらに一層好ましい。前記置換基の式量は、15以上であることが好ましく、また、200以下であることが好ましく、100以下であることが好ましく、50以下であることがより好ましく、30以下であることがさらに好ましい。
In formula (1), -X- represents -S-, -S(=O)-, -S(=O) 2 -, -S-S-, -S-S(=O)-, -S-S(=O) 2 -, -S(=O)-S(=O)-, -S(=O)-S(=O) 2 - or -S(=O) 2 -S(=O) 2 -, with -S-, -S(=O)- or -S(=O) 2 - being preferred, and -S- being more preferred.
In formula (1), R 1 is each independently a substituent, preferably a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkenyl group, an alkylsulfanyl group, an arylsulfanyl group, an acyl group or an amino group, more preferably a halogen atom, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group or an acyl group, even more preferably an alkyl group, an aryl group, an aryloxy group or an alkenyl group, even more preferably an alkyl group, even more preferably a linear alkyl group having 1 to 5 carbon atoms, and even more preferably a methyl group. The formula weight of the substituent is preferably 15 or more, and is preferably 200 or less, preferably 100 or less, more preferably 50 or less, and even more preferably 30 or less.

 式(1)中、Rは、水素原子または置換基であり、水素原子、ハロゲン原子、シアノ基、ニトロ基、ヒドロキシ基、アルキル基、アルコキシ基、アリール基、アリールオキシ基、複素環基、複素環オキシ基、アルケニル基、アルキルスルファニル基、アリールスルファニル基、アシル基またはアミノ基であることが好ましく、水素原子、ハロゲン原子、アルキル基、アルコキシ基、アリール基、アリールオキシ基、アルケニル基、または、アシル基であることがより好ましく、水素原子、アルキル基、アリール基、アリールオキシ基またはアルケニル基であることがさらに好ましく、水素原子またはアルキル基であることが一層好ましく、水素原子または炭素数1~5の直鎖アルキル基であることがより一層好ましく、水素原子またはメチル基であることがさらに一層好ましく、水素原子が特に一層好ましい。前記置換基の式量は、15以上であることが好ましく、また、200以下であることが好ましく、100以下であることが好ましく、50以下であることがより好ましく、30以下であることがさらに好ましい。
 式(1)中、m1は0~2の整数であり、0または1が好ましく、0がより好ましい。
In formula (1), R 2 is a hydrogen atom or a substituent, preferably a hydrogen atom, a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkenyl group, an alkylsulfanyl group, an arylsulfanyl group, an acyl group or an amino group, more preferably a hydrogen atom, a halogen atom, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group or an acyl group, even more preferably a hydrogen atom, an alkyl group, an aryl group, an aryloxy group or an alkenyl group, even more preferably a hydrogen atom or an alkyl group, even more preferably a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, even more preferably a hydrogen atom or a methyl group, and even more preferably a hydrogen atom. The formula weight of the substituent is preferably 15 or more, and is preferably 200 or less, preferably 100 or less, more preferably 50 or less, and even more preferably 30 or less.
In formula (1), m1 is an integer of 0 to 2, preferably 0 or 1, and more preferably 0.

 チオエチルアミン構造を有する化合物は、硬化性樹脂の硬化剤であってもよいし、硬化性樹脂であってもよいし、硬化性樹脂および硬化性樹脂の硬化剤の両方であってもよい。硬化性樹脂としては、好ましくは熱硬化性樹脂である。 The compound having a thioethylamine structure may be a curing agent for a curable resin, may be a curable resin, or may be both a curable resin and a curing agent for a curable resin. The curable resin is preferably a thermosetting resin.

 チオエチルアミン構造を有する化合物が硬化性樹脂の硬化剤である場合、前記硬化剤は、チオエチルアミン構造を有し、かつ、硬化性樹脂(チオエチルアミン構造を有していてもよいし、有していなくてもよい)を硬化させる化合物であれば、特に定めるものではないが、チオエチルアミン構造を有し、かつ、アミノ基および/またはチオール基を有する硬化剤を含むことが好ましい。 When a compound having a thioethylamine structure is a curing agent for a curable resin, the curing agent is not particularly limited as long as it has a thioethylamine structure and cures the curable resin (which may or may not have a thioethylamine structure), but it is preferable for the curing agent to have a thioethylamine structure and include a curing agent having an amino group and/or a thiol group.

 チオエチルアミン構造を有する化合物が硬化性樹脂の硬化剤である場合、その分子量は、100以上であることが好ましく、105以上であることがより好ましく、110以上であることがさらに好ましく、115以上であることが一層好ましく、120以上であることがより一層好ましい。前記下限値以上とすることにより、ハンドリング性がより向上する傾向にある。また、前記硬化剤の分子量は、500以下であることが好ましく、450以下であることがより好ましく、400以下であることがさらに好ましく、350以下であることが一層好ましく、300以下であることがより一層好ましい。前記上限値以下とすることにより、硬化性樹脂組成物の流動性や硬化物の熱的特性が向上する傾向にある。 When a compound having a thioethylamine structure is a curing agent for a curable resin, its molecular weight is preferably 100 or more, more preferably 105 or more, even more preferably 110 or more, still more preferably 115 or more, and even more preferably 120 or more. By making it equal to or greater than the lower limit, handling properties tend to be improved. In addition, the molecular weight of the curing agent is preferably 500 or less, more preferably 450 or less, even more preferably 400 or less, still more preferably 350 or less, and even more preferably 300 or less. By making it equal to or less than the upper limit, the fluidity of the curable resin composition and the thermal properties of the cured product tend to be improved.

 チオエチルアミン構造を有する化合物の第一の実施形態は、チオエチルアミン構造を有する化合物が、アミノ基を有する硬化剤(アミン系硬化剤)である。第一の実施形態について、図1を参照しつつ説明する。
 図1は、チオエチルアミン構造を有する化合物がアミン系硬化剤である場合のイメージ図を示すものであって、1は、硬化性樹脂の硬化剤(アミン系硬化剤)を示し、2は硬化性樹脂(エポキシ樹脂)を示し、3は硬化物の部分構造を示す。図1の1に示すように、硬化性樹脂の硬化剤はチオエチルアミン構造を有している。硬化剤1が硬化性樹脂2のエポキシ基と反応し、硬化物3が形成される。この様な硬化物を、過酸化物を含む分解液に浸漬することにより、チオエチルアミン構造中のC-N結合が切れ(図1の点線部分)、硬化物3が分解されると推測される。硬化性樹脂組成物が充填剤を含んでいる場合は、充填剤も容易に回収することができる。
A first embodiment of the compound having a thioethylamine structure is a curing agent having an amino group (amine-based curing agent). The first embodiment will be described with reference to FIG.
FIG. 1 shows an image diagram of a case where a compound having a thioethylamine structure is an amine-based curing agent, in which 1 shows a curing agent (amine-based curing agent) for a curable resin, 2 shows a curable resin (epoxy resin), and 3 shows a partial structure of a cured product. As shown in FIG. 1, 1, the curing agent for a curable resin has a thioethylamine structure. The curing agent 1 reacts with an epoxy group of the curable resin 2 to form a cured product 3. It is presumed that such a cured product is immersed in a decomposition liquid containing a peroxide, whereby the C-N bond in the thioethylamine structure is broken (dotted line portion in FIG. 1), and the cured product 3 is decomposed. When the curable resin composition contains a filler, the filler can also be easily recovered.

 前記アミン系硬化剤は、式(2)で表されるアミン系硬化剤であることがより好ましい。

Figure JPOXMLDOC01-appb-C000005
(式(2)中、Rは、それぞれ独立に、置換基であり、Rは、置換基を有していてもよい炭化水素基であり、R中の炭化水素中に-O-、-S-、-NH-、-C(=O)-、-C(=O)O-および-C(=O)NH-からなる群Aの少なくとも1つの基を含んでいてもよく、前記群Aの基に隣接する原子は炭素原子である。m1は0~2の整数である。) The amine-based curing agent is more preferably an amine-based curing agent represented by formula (2).
Figure JPOXMLDOC01-appb-C000005
(In formula (2), R 1 's are each independently a substituent, R 3 is a hydrocarbon group which may have a substituent, and the hydrocarbon in R 3 may contain at least one group of group A consisting of -O-, -S-, -NH-, -C(=O)-, -C(=O)O- and -C(=O)NH-, and the atom adjacent to the group of group A is a carbon atom. m1 is an integer of 0 to 2.)

 式(2)中、Rおよびm1は、それぞれ、式(1)におけるRおよびm1と同義であり、好ましい範囲も同様である。
 式(2)中、Rは、置換基を有していてもよい炭化水素基であり、R中の炭化水素中に-O-、-S-、-NH-、-C(=O)-、-C(=O)O-および-C(=O)NH-からなる群Aの少なくとも1つの基を含んでいてもよく、前記群Aの基に隣接する原子は炭素原子である。好ましくは、前記群Aの基に隣接する原子は炭素原子であり、かつ、前記炭素原子の少なくとも1つには、水素原子または炭素数1~3のアルキル基(好ましくは水素原子またはメチル基、より好ましくは水素原子)が結合しており、Rと隣接するNとSの間を繋ぐ原子の数が1~18である。
In formula (2), R1 and m1 have the same meanings as R1 and m1 in formula (1), respectively, and the preferred ranges are also the same.
In formula (2), R 3 is a hydrocarbon group which may have a substituent, and the hydrocarbon in R 3 may contain at least one group of group A consisting of -O-, -S-, -NH-, -C(=O)-, -C(=O)O- and -C(=O)NH-, and the atom adjacent to the group of group A is a carbon atom. Preferably, the atom adjacent to the group of group A is a carbon atom, and at least one of the carbon atoms is bonded to a hydrogen atom or an alkyl group having 1 to 3 carbon atoms (preferably a hydrogen atom or a methyl group, more preferably a hydrogen atom), and the number of atoms connecting the N and S adjacent to R 3 is 1 to 18.

 前記Rとしての置換基を有していてもよい炭化水素基としては、置換基を有していてもよい非芳香族性の脂肪族基が好ましく、置換基を有していてもよい直鎖または分岐の脂肪族基がより好ましく、置換基を有していない直鎖の脂肪族基がさらに好ましい。脂肪族基の炭素数は1以上であることが好ましく、2以上であることがより好ましく、また、18以下であることが好ましく、16以下であることがより好ましく、14以下であることがさらに好ましく、さらには、12以下、10以下、8以下、6以下、4以下であってもよい。
 本実施形態においては、さらに、Rは、2つ以上の-CH-からなる基、または、2つ以上の-CH-と、-O-、-S-、-NH-、-C(=O)-、および、-C(=O)O-からなる群Aの少なくとも1つの基との組み合わせからなる基であることが好ましく、2つ以上の-CH-からなる基、または、2つ以上の-CH-と、-S-との組み合わせからなる基であることがより好ましく、2つ以上の-CH-からなる基であることがさらに好ましい。ここで、2つ以上の-CH-からなる基は、好ましくは18以下、より好ましくは10以下、さらに好ましくは6以下、一層好ましくは4以下の、-CH-からなる基である。
The hydrocarbon group which may have a substituent as R3 is preferably a non-aromatic aliphatic group which may have a substituent, more preferably a linear or branched aliphatic group which may have a substituent, and even more preferably a linear aliphatic group which has no substituent. The number of carbon atoms in the aliphatic group is preferably 1 or more, more preferably 2 or more, and is preferably 18 or less, more preferably 16 or less, even more preferably 14 or less, and may further be 12 or less, 10 or less, 8 or less, 6 or less, or 4 or less.
In this embodiment, R 3 is preferably a group consisting of two or more -CH 2 -, or a group consisting of a combination of two or more -CH 2 - and at least one group of group A consisting of -O-, -S-, -NH-, -C(=O)-, and -C(=O)O-, more preferably a group consisting of two or more -CH 2 -, or a group consisting of a combination of two or more -CH 2 - and -S-, and even more preferably a group consisting of two or more -CH 2 -. Here, the group consisting of two or more -CH 2 - is preferably a group consisting of 18 or less, more preferably 10 or less, even more preferably 6 or less, and even more preferably 4 or less -CH 2 -.

 また、群Aの基に隣接する原子は炭素原子であり、かつ、前記炭素原子の少なくとも1つには、水素原子または炭素数1~3のアルキル基が結合している。例えば、R中の非芳香族性の鎖状炭化水素中に-O-を含む場合、少なくとも、-C(R)-O-C(R)R-(Rは水素原子または置換基であり、Rの少なくとも一方は、水素原子または炭素数1~3のアルキル基である)の構造を取る。
 本実施形態において、Rと隣接するNとSの間を繋ぐ原子の数が1~18であることが好ましい。例えば、下記化合物の場合、Rと隣接するNとSの間を繋ぐ原子の数は8となる。

Figure JPOXMLDOC01-appb-C000006
Furthermore, the atom adjacent to the group A group is a carbon atom, and at least one of the carbon atoms is bonded to a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. For example, when the non-aromatic chain hydrocarbon in R3 contains -O-, at least the structure taken is -C(R) 2 -O-C(R) 2 R- (R is a hydrogen atom or a substituent, and at least one of the Rs is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms).
In this embodiment, the number of atoms connecting the N and S adjacent to R3 is preferably 1 to 18. For example, in the case of the compound below, the number of atoms connecting the N and S adjacent to R3 is 8.
Figure JPOXMLDOC01-appb-C000006

 Rと隣接するNとSの間を繋ぐ原子の数は、2以上であることが好ましく、また、16以下であることが好ましく、14以下であることがさらに好ましく、さらには、12以下、10以下、8以下、6以下、4以下であることが好ましい。前記上限値以下とすることにより、硬化性樹脂組成物の流動性や硬化物の熱的特性が向上する傾向にある。 The number of atoms connecting N and S adjacent to R3 is preferably 2 or more, and is preferably 16 or less, more preferably 14 or less, and further preferably 12 or less, 10 or less, 8 or less, 6 or less, or 4 or less. By making it equal to or less than the upper limit, the flowability of the curable resin composition and the thermal properties of the cured product tend to be improved.

 チオエチルアミン構造を有する化合物の第一の実施形態においては、Rは、Rと隣接するNとSの間を繋ぐ原子がいずれも炭素原子であることが好ましく、Rが炭素原子と水素原子のみから構成されることがより好ましい。
 Rと隣接するNとSの間を繋ぐ原子がいずれも炭素原子であるとは、例えば下記に示すように、NとSの間を繋ぐ原子が炭素原子であればよく、NとSの間を繋ぐ炭素原子に、他の基(下記ではフッ素原子)が結合していてもよいことを意味する。

Figure JPOXMLDOC01-appb-C000007
In the first embodiment of the compound having a thioethylamine structure, it is preferable that all of the atoms connecting the N and S adjacent to R3 are carbon atoms, and it is more preferable that R3 is composed only of carbon atoms and hydrogen atoms.
The phrase "all atoms connecting N and S adjacent to R3 are carbon atoms" means that, for example, as shown below, the atom connecting N and S may be a carbon atom, and another group (a fluorine atom in the following) may be bonded to the carbon atom connecting N and S.
Figure JPOXMLDOC01-appb-C000007

 以下に、Rの好ましい構造を示す。一方の側が式(2)のNHのNと結合し、他方がSと結合する。nは0~17の整数である。n1およびn2は、それぞれ1~16の整数であり、n1とn2の合計は2~17の整数である。n3は、1~8の整数である。 A preferred structure of R3 is shown below. One side is bonded to N of NH2 in formula (2), and the other side is bonded to S. n is an integer from 0 to 17. n1 and n2 are each an integer from 1 to 16, and the sum of n1 and n2 is an integer from 2 to 17. n3 is an integer from 1 to 8.

Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008

 以下に、本実施形態で用いられる式(1)で表されるチオエチルアミン構造を有する化合物の具体例を示す。本実施形態がこれらに限定されるものではないことは言うまでもない。

Figure JPOXMLDOC01-appb-C000009
Specific examples of the compound having a thioethylamine structure represented by formula (1) used in this embodiment are shown below. It goes without saying that this embodiment is not limited to these.
Figure JPOXMLDOC01-appb-C000009

 チオエチルアミン構造を有する化合物の第一の実施形態において用いられる式(2)で表されるアミン系硬化剤は、公知の方法によって製造される。 The amine-based curing agent represented by formula (2) used in the first embodiment of the compound having a thioethylamine structure is produced by a known method.

 チオエチルアミン構造を有する化合物の第二の実施形態は、チオエチルアミン構造を有する化合物が、チオール基を有する硬化剤(チオール系硬化剤)である。チオエチルアミン構造を有する化合物の第二の実施形態について、図2を参照しつつ説明する。
 図2は、チオエチルアミン構造を有する化合物がチオール系硬化剤である場合のイメージ図を示すものであって、11は、硬化性樹脂の硬化剤(チオール系硬化剤)を示し、21は硬化性樹脂(エポキシ樹脂)を示し、31は硬化物の部分構造を示す。図2の11に示すように、チオール系硬化剤11はチオエチルアミン構造を有している。チオール系硬化剤11が硬化性樹脂21のエポキシ基と反応し、硬化物31が形成される。この様な硬化物を、過酸化物を含む分解液に浸漬することにより、チオエチルアミン構造中のC-N結合(図2の点線部分)が切れ、硬化物31が分解されると推測される。
The second embodiment of the compound having a thioethylamine structure is a curing agent having a thiol group (thiol-based curing agent). The second embodiment of the compound having a thioethylamine structure will be described with reference to FIG.
2 shows an image diagram of a case where a compound having a thioethylamine structure is a thiol-based curing agent, in which 11 indicates a curing agent for a curable resin (thiol-based curing agent), 21 indicates a curable resin (epoxy resin), and 31 indicates a partial structure of a cured product. As shown by 11 in FIG. 2, the thiol-based curing agent 11 has a thioethylamine structure. The thiol-based curing agent 11 reacts with the epoxy group of the curable resin 21 to form a cured product 31. It is presumed that by immersing such a cured product in a decomposition liquid containing peroxide, the C-N bond in the thioethylamine structure (the dotted line portion in FIG. 2) is broken, and the cured product 31 is decomposed.

 前記チオール系硬化剤は、その種類等特に定めるものではないが、式(3)で表されるチオール系硬化剤であることがより好ましい。

Figure JPOXMLDOC01-appb-C000010
(式(3)中、Rは、置換基であり、Rは、水素原子または置換基であり、Rは、置換基を有していてもよい炭化水素基であり、R中の炭化水素中に-O-、-S-、-NH-、-C(=O)-、-C(=O)O-および-C(=O)NH-からなる群Aの少なくとも1つの基を含んでいてもよく、前記群Aの基に隣接する原子は炭素原子である。m1は0~2の整数である。) The thiol-based curing agent is not particularly limited in terms of type, but is more preferably a thiol-based curing agent represented by formula (3).
Figure JPOXMLDOC01-appb-C000010
(In formula (3), R 1 is a substituent, R 2 is a hydrogen atom or a substituent, R 3 is a hydrocarbon group which may have a substituent, and the hydrocarbon in R 3 may contain at least one group of group A consisting of -O-, -S-, -NH-, -C(=O)-, -C(=O)O- and -C(=O)NH-, and the atom adjacent to the group of group A is a carbon atom. m1 is an integer of 0 to 2.)

 式(3)中、R、Rおよびm1は、それぞれ、式(1)におけるR、Rまたはm1と同義であり、好ましい範囲も同様である。
 式(3)中、Rは、式(2)におけるRと同義であり、好ましい範囲も同様である。
In formula (3), R 1 , R 2 and m1 have the same meanings as R 1 , R 2 and m1 in formula (1), respectively, and the preferred ranges are also the same.
In formula (3), R3 has the same meaning as R3 in formula (2), and the preferred range is also the same.

 上記式(3)で表されるチオール系硬化剤は、公知の方法によって製造される。 The thiol-based curing agent represented by the above formula (3) is produced by a known method.

 チオエチルアミン構造を有する化合物の第三の実施形態は、チオエチルアミン構造を有する化合物が、アミノ基とチオール基を有する硬化剤(アミノチオール系硬化剤)である。 A third embodiment of the compound having a thioethylamine structure is a curing agent having an amino group and a thiol group (aminothiol-based curing agent).

 アミノチオール系硬化剤は、その種類等特に定めるものではないが、式(4)で表される硬化剤であることがより好ましい。

Figure JPOXMLDOC01-appb-C000011
(式(4)中、Rは、置換基であり、Rは、水素原子または置換基であり、Rは、置換基を有していてもよい非芳香族性の炭化水素基であり、R中の炭化水素中に-O-、-S-、-NH-、-C(=O)-、-C(=O)O-および-C(=O)NH-からなる群Aの少なくとも1つの基を含んでいてもよく、前記群Aの基に隣接する原子は炭素原子である。m1は0~2の整数である。) The aminothiol-based curing agent is not particularly limited in terms of type, but is preferably a curing agent represented by formula (4).
Figure JPOXMLDOC01-appb-C000011
(In formula (4), R 1 is a substituent, R 2 is a hydrogen atom or a substituent, R 3 is a non-aromatic hydrocarbon group which may have a substituent, and the hydrocarbon in R 3 may contain at least one group of group A consisting of -O-, -S-, -NH-, -C(=O)-, -C(=O)O- and -C(=O)NH-, and the atom adjacent to the group of group A is a carbon atom. m1 is an integer of 0 to 2.)

 式(4)中、R、Rおよびm1は、それぞれ、式(1)におけるR、Rまたはm1と同義であり、好ましい範囲も同様である。
 式(4)中、Rは、式(2)におけるRと同義であり、好ましい範囲も同様である。
In formula (4), R 1 , R 2 and m1 have the same meanings as R 1 , R 2 and m1 in formula (1), respectively, and the preferred ranges are also the same.
In formula (4), R3 has the same definition as R3 in formula (2), and the preferred range is also the same.

 式(4)で表されるアミノチオール系硬化剤は、公知の方法によって製造される。 The aminothiol curing agent represented by formula (4) is produced by a known method.

 チオエチルアミン構造を有する化合物の第四の実施形態は、チオエチルアミン構造を有する化合物が硬化性樹脂である。チオエチルアミン構造を有する化合物の第四の実施形態について、図3を参照しつつ説明する。
 図3は、チオエチルアミン構造を有する化合物が硬化性樹脂である場合のイメージ図を示すものであって、12は、硬化性樹脂の硬化剤を示し、22はチオエチルアミン構造を有する化合物である硬化性樹脂(エポキシ樹脂)を示し、32は硬化物の部分構造を示す。図3の22に示すように、硬化性樹脂22がチオエチルアミン構造を有している。本実施形態において、硬化剤12が硬化性樹脂22のエポキシ基と反応し、硬化物32が形成される。この様な硬化物を、過酸化物を含む分解液に浸漬することにより、チオエチルアミン構造中のC-N結合(図3の点線部)が切れ、硬化物32が分解されると推測される。
In a fourth embodiment of the compound having a thioethylamine structure, the compound having a thioethylamine structure is a curable resin. The fourth embodiment of the compound having a thioethylamine structure will be described with reference to FIG.
3 shows an image diagram of a case where a compound having a thioethylamine structure is a curable resin, where 12 indicates a curing agent for the curable resin, 22 indicates a curable resin (epoxy resin) which is a compound having a thioethylamine structure, and 32 indicates a partial structure of the cured product. As shown in 22 in FIG. 3, the curable resin 22 has a thioethylamine structure. In this embodiment, the curing agent 12 reacts with the epoxy group of the curable resin 22 to form a cured product 32. It is presumed that by immersing such a cured product in a decomposition liquid containing peroxide, the C-N bond in the thioethylamine structure (dotted line in FIG. 3) is broken, and the cured product 32 is decomposed.

 チオエチルアミン構造を有する化合物の第四の実施形態に用いられる硬化性樹脂としては、チオエチルアミン構造を有する樹脂である限り特に定めるものでないが、エポキシ化合物、オキセタン化合物、不飽和ポリエステル、ポリイミド、ポリウレタンが例示され、エポキシ化合物が好ましい。
 エポキシ化合物は、1分子中に1以上のエポキシ基を有する化合物であれば特に限定されず、公知のエポキシ化合物を広く用いることができる。エポキシ化合物中のエポキシ基の数は、好ましくは2~12、より好ましくは2~6、さらに好ましくは2~4、一層好ましくは2または3、より一層好ましくは2である。
 硬化性樹脂一分子中のチオエチルアミン構造の数は、1分子中に1以上(好ましくは12以下、より好ましくは10以下)であることが好ましい。
The curable resin used in the fourth embodiment of the compound having a thioethylamine structure is not particularly limited as long as it is a resin having a thioethylamine structure, but examples thereof include epoxy compounds, oxetane compounds, unsaturated polyesters, polyimides, and polyurethanes, and epoxy compounds are preferred.
The epoxy compound is not particularly limited as long as it has one or more epoxy groups in one molecule, and a wide variety of known epoxy compounds can be used. The number of epoxy groups in the epoxy compound is preferably 2 to 12, more preferably 2 to 6, even more preferably 2 to 4, still more preferably 2 or 3, and even more preferably 2.
The number of thioethylamine structures in one molecule of the curable resin is preferably 1 or more (preferably 12 or less, more preferably 10 or less).

 本実施形態における硬化性樹脂組成物は、上述の通り、チオエチルアミン構造を有する化合物が硬化性樹脂の硬化剤であってもよいし、硬化性樹脂であってもよいし、硬化性樹脂および硬化性樹脂の硬化剤の両方であってもよい。 As described above, in the curable resin composition of this embodiment, the compound having a thioethylamine structure may be a curing agent for a curable resin, may be a curable resin, or may be both a curable resin and a curing agent for a curable resin.

 硬化性樹脂がチオエチルアミン構造を有さない場合、チオエチルアミン構造を有する硬化剤で硬化が促進される硬化性樹脂であれば特に定めるものではないが、硬化性樹脂は、熱硬化性樹脂であることが好ましく、エポキシ化合物、オキセタン化合物、不飽和ポリエステルがより好ましく、エポキシ化合物がさらに好ましい。
 エポキシ化合物は、1分子中に1以上(好ましくは2~12、より好ましくは2~6、さらに好ましくは2~4、一層好ましくは2または3、より一層好ましくは2)のエポキシ基を有する化合物であれば特に限定されず、公知のエポキシ化合物を広く用いることができる。
 エポキシ化合物は、例えば、ビスフェノール系エポキシ化合物(ビスフェノールA型エポキシ化合物、ビスフェノールE型エポキシ化合物、ビスフェノールF型エポキシ化合物、ビスフェノールS型エポキシ化合物等)、フェノールノボラック型エポキシ化合物、ビスフェノールAノボラック型エポキシ化合物、グリシジルエステル型エポキシ化合物、アラルキルノボラック型エポキシ化合物、ビフェニルアラルキル型エポキシ化合物、ナフチレンエーテル型エポキシ化合物、クレゾールノボラック型エポキシ化合物、多官能フェノール型エポキシ化合物、ナフタレン型エポキシ化合物、アントラセン型エポキシ化合物、ナフタレン骨格変性ノボラック型エポキシ化合物、フェノールアラルキル型エポキシ化合物、ナフトールアラルキル型エポキシ化合物、ジシクロペンタジエン型エポキシ化合物、ビフェニル型エポキシ化合物、脂環式エポキシ化合物、ポリオール型エポキシ化合物、リン含有エポキシ化合物、グリシジルアミン、グリシジルエステル、ブタジエン等の二重結合をエポキシ化した化合物、水酸基含有シリコーン化合物類とエピクロロヒドリンとの反応により得られる化合物等が挙げられ、ビスフェノール系エポキシ化合物を含むことが好ましい。
 また、エポキシ化合物については、特開2014-227427号公報の段落0076~0077の記載、特開2018-83905号公報の段落0036~0039の記載、特開2018-135433号公報の段落0032~0035の記載を参酌でき、この内容は本明細書に組み込まれる。
When the curable resin does not have a thioethylamine structure, there is no particular restriction as long as it is a curable resin whose curing is accelerated by a curing agent having a thioethylamine structure. However, the curable resin is preferably a thermosetting resin, more preferably an epoxy compound, an oxetane compound, or an unsaturated polyester, and further preferably an epoxy compound.
The epoxy compound is not particularly limited as long as it is a compound having one or more (preferably 2 to 12, more preferably 2 to 6, even more preferably 2 to 4, still more preferably 2 or 3, and even more preferably 2) epoxy groups in one molecule, and a wide variety of known epoxy compounds can be used.
Examples of the epoxy compound include bisphenol-based epoxy compounds (bisphenol A type epoxy compounds, bisphenol E type epoxy compounds, bisphenol F type epoxy compounds, bisphenol S type epoxy compounds, etc.), phenol novolac type epoxy compounds, bisphenol A novolac type epoxy compounds, glycidyl ester type epoxy compounds, aralkyl novolac type epoxy compounds, biphenyl aralkyl type epoxy compounds, naphthylene ether type epoxy compounds, cresol novolac type epoxy compounds, polyfunctional phenol type epoxy compounds, naphthalene type epoxy compounds, anthracene type epoxy compounds, naphthalene skeleton modified novolac type epoxy compounds, phenol aralkyl type epoxy compounds, naphthol aralkyl type epoxy compounds, dicyclopentadiene type epoxy compounds, biphenyl type epoxy compounds, alicyclic epoxy compounds, polyol type epoxy compounds, phosphorus-containing epoxy compounds, glycidyl amines, glycidyl esters, compounds in which the double bonds of butadiene, etc. are epoxidized, and compounds obtained by reacting hydroxyl group-containing silicone compounds with epichlorohydrin. It is preferable to include a bisphenol-based epoxy compound.
For the epoxy compound, the descriptions in paragraphs 0076 to 0077 of JP-A-2014-227427, the descriptions in paragraphs 0036 to 0039 of JP-A-2018-83905, and the descriptions in paragraphs 0032 to 0035 of JP-A-2018-135433 can be referred to, the contents of which are incorporated herein by reference.

 本実施形態における硬化性樹脂組成物中の硬化性樹脂(チオエチルアミン構造を有さない硬化性樹脂、およびチオエチルアミン構造を有する硬化性樹脂)の含有量は、硬化性樹脂組成物中の樹脂固形分100重量部に対し、60重量部以上であることが好ましく、65重量部以上であることがより好ましく、70重量部以上であることがさらに好ましく、75重量部以上であることが一層好ましく、80重量部以上であることがより一層好ましい。前記下限値以上とすることにより、硬化物の熱的特性が向上する傾向にある。また、前記硬化性樹脂の含有量の上限値は、硬化性樹脂組成物中の樹脂固形分100重量部に対し、99.5重量部以下であることが好ましく、99重量部以下であることがより好ましく、97重量部以下であることがさらに好ましく、91重量部以下であることが一層好ましく、90重量部以下であることがより一層好ましい。前記上限値以下とすることにより、硬化物の熱的特性が向上する傾向にある。
 本実施形態における硬化性樹脂組成物は、硬化性樹脂を1種のみ含んでいてもよいし、2種以上含んでいてもよい。2種以上含む場合、合計量が上記範囲となることが好ましい。
The content of the curable resin (curable resin without a thioethylamine structure and curable resin with a thioethylamine structure) in the curable resin composition in this embodiment is preferably 60 parts by weight or more, more preferably 65 parts by weight or more, even more preferably 70 parts by weight or more, even more preferably 75 parts by weight or more, and even more preferably 80 parts by weight or more, relative to 100 parts by weight of the resin solid content in the curable resin composition. By making it equal to or more than the lower limit, the thermal properties of the cured product tend to be improved. In addition, the upper limit of the content of the curable resin is preferably 99.5 parts by weight or less, more preferably 99 parts by weight or less, even more preferably 97 parts by weight or less, even more preferably 91 parts by weight or less, and even more preferably 90 parts by weight or less, relative to 100 parts by weight of the resin solid content in the curable resin composition. By making it equal to or less than the upper limit, the thermal properties of the cured product tend to be improved.
The curable resin composition in the present embodiment may contain only one type of curable resin, or may contain two or more types. When two or more types are contained, the total amount is preferably in the above range.

 一方、チオエチルアミン構造を有する化合物が硬化性樹脂である場合、硬化剤は、チオエチルアミン構造を有していてよいし、チオエチルアミン構造を有していなくてもよい。チオエチルアミン構造を有さない硬化剤としては、チオエチルアミン構造を有する硬化性樹脂を硬化可能であれば、その種類等は特に定めるものではない。硬化剤としては、チオエチルアミン構造を有さないアミン系硬化剤、グアニジン系硬化剤、酸無水物系硬化剤(カルボン酸無水物等)、フェノール系硬化剤(ノボラック樹脂等)、チオエチルアミン構造を有さないチオール系硬化剤、ルイス酸アミン錯体系硬化剤、オニウム塩系硬化剤、イミダゾール系硬化剤、ウレア系硬化剤が挙げられる。 On the other hand, when the compound having a thioethylamine structure is the curable resin, the curing agent may or may not have a thioethylamine structure. As for the curing agent without a thioethylamine structure, there is no particular restriction on the type, etc., as long as it can cure the curable resin having a thioethylamine structure. Examples of the curing agent include amine-based curing agents without a thioethylamine structure, guanidine-based curing agents, acid anhydride-based curing agents (such as carboxylic acid anhydrides), phenol-based curing agents (such as novolac resins), thiol-based curing agents without a thioethylamine structure, Lewis acid amine complex-based curing agents, onium salt-based curing agents, imidazole-based curing agents, and urea-based curing agents.

 チオエチルアミン構造を有さないアミン系硬化剤としては、エチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ジエチルアミノプロピルアミン、ヘキサメチレンジアミン、メチルペンタメチレンジアミン、トリメチルヘキサメチレンジアミン、グアニジン、テトラメチルグアニジン、オレイルアミン等の脂肪族アミン系硬化剤;メンセンジアミン、イソホロンジアミン、ノルボルナンジアミン、ピペリジン、N,N’-ジメチルピペラジン、N-アミノエチルピペラジン、BASF社製ラミロンC-260、CIBA社製Araldit HY-964、ロームアンドハース社製メンセンジアミン、1,2-ジアミノシクロヘキサン、ジアミノジシクロヘキシルメタン、ビス(4-アミノ-3-メチルシクロヘキシル)メタン、ビス(4-アミノシクロヘキシル)メタン、ポリシクロヘキシルポリアミン、1,8-ジアザビシクロ[5,4,0]ウンデセン-7(DBU)等の脂環式アミン系硬化剤;m-キシリレンジアミン、m-フェニレンジアミン、4、4’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルスルホン等の芳香族アミン系硬化剤;(CHN(CHN(CH(式中nは1~10の整数)で示される直鎖状ジアミン、(CH-N(CH)n-CH(式中nは0~10の整数)で示される直鎖第3級アミン、N{(CH)nCH(式中nは1~10の整数)で示されるアルキル第3級モノアミン;ベンジルジメチルアミン、2-(ジメチルアミノメチル)フェノール、2,4,6-トリス(ジメチルアミノメチル)フェノール等の脂肪芳香族アミン類;3,9-ビス(3-アミノプロピル)-2,4,8,10-テトラオキサスピロ[5,5]ウンデカン(ATU)、モルホリン、N-メチルモルホリン、ポリオキシプロピレンジアミン、ポリオキシプロピレントリアミン、ポリオキシエチレンジアミン等のポリエーテルアミン系硬化剤;ジエタノールアミン、トリエタノールアミン等の水酸基含有アミン系硬化剤等が例示され、脂肪族アミン系硬化剤、脂環式アミン系硬化剤、ポリエーテルアミン系硬化剤が好ましく、ポリエーテルアミン系硬化剤がより好ましい。 Examples of amine-based curing agents not having a thioethylamine structure include aliphatic amine-based curing agents such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, diethylaminopropylamine, hexamethylenediamine, methylpentamethylenediamine, trimethylhexamethylenediamine, guanidine, tetramethylguanidine, and oleylamine; menthenediamine, isophoronediamine, norbornanediamine, piperidine, N,N'-dimethylpiperazine, N-aminoethylpiperazine, Ramiron C-260 manufactured by BASF, and Araldit manufactured by CIBA. Alicyclic amine-based curing agents such as HY-964, Rohm and Haas Company's menthenediamine, 1,2-diaminocyclohexane, diaminodicyclohexylmethane, bis(4-amino-3-methylcyclohexyl)methane, bis(4-aminocyclohexyl)methane, polycyclohexylpolyamine, and 1,8-diazabicyclo[5,4,0]undecene-7 (DBU); aromatic amine-based curing agents such as m-xylylenediamine, m-phenylenediamine, 4,4'-diaminodiphenylmethane, and 4,4'-diaminodiphenylsulfone; linear diamines represented by the formula (CH 3 ) 2 N(CH 2 ) n N(CH 3 ) 2 (wherein n is an integer of 1 to 10), (CH 3 ) 2 -N(CH 2 ) n -CH 3 Examples of the curing agents include linear tertiary amines represented by the formula: N{(CH 2 )nCH 3 } 3 (wherein n is an integer from 0 to 10), alkyl tertiary monoamines represented by the formula: N{(CH 2 )nCH 3 } 3 (wherein n is an integer from 1 to 10), aliphatic aromatic amines such as benzyldimethylamine, 2-(dimethylaminomethyl)phenol, and 2,4,6-tris(dimethylaminomethyl)phenol, and polyetheramine-based curing agents such as 3,9-bis(3-aminopropyl)-2,4,8,10-tetraoxaspiro[5,5]undecane (ATU), morpholine, N-methylmorpholine, polyoxypropylenediamine, polyoxypropylenetriamine, and polyoxyethylenediamine, and hydroxyl group-containing amine-based curing agents such as diethanolamine and triethanolamine, and the like. Among these, aliphatic amine-based curing agents, alicyclic amine-based curing agents, and polyetheramine-based curing agents are preferred, and polyetheramine-based curing agents are more preferred.

 本実施形態の硬化性樹脂組成物に含まれる硬化剤(チオエチルアミン構造を有する硬化剤、および、チオエチルアミン構造を有さない硬化剤)の含有量は、硬化性樹脂組成物中の樹脂固形分100重量部に対し、0.5重量部以上であることが好ましく、1.0重量部以上であることがより好ましく、3.0重量部以上であることがさらに好ましく、9.0重量部以上であることが一層好ましく、10.0重量部以上であることがより一層好ましい。また、硬化性樹脂組成物に含まれる硬化剤の含有量の上限値は、硬化性樹脂組成物中の樹脂固形分100重量部に対し、40重量部以下であることが好ましく、35重量部以下であることがより好ましく、30重量部以下であることがさらに好ましく、25重量部以下であることが一層好ましく、20重量部以下であることがより一層好ましい。
 本実施形態における硬化性樹脂組成物は、硬化剤を1種のみ含んでいてもよいし、2種以上含んでいてもよい。2種以上含む場合、合計量が上記範囲となる。
The content of the curing agent (curing agent having a thioethylamine structure and curing agent not having a thioethylamine structure) contained in the curable resin composition of this embodiment is preferably 0.5 parts by weight or more, more preferably 1.0 parts by weight or more, even more preferably 3.0 parts by weight or more, even more preferably 9.0 parts by weight or more, and even more preferably 10.0 parts by weight or more, relative to 100 parts by weight of the resin solid content in the curable resin composition. The upper limit of the content of the curing agent contained in the curable resin composition is preferably 40 parts by weight or less, more preferably 35 parts by weight or less, even more preferably 30 parts by weight or less, even more preferably 25 parts by weight or less, and even more preferably 20 parts by weight or less, relative to 100 parts by weight of the resin solid content in the curable resin composition.
The curable resin composition in the present embodiment may contain only one type of curing agent, or may contain two or more types. When two or more types are contained, the total amount is in the above range.

 本実施形態で用いる硬化性樹脂組成物は、充填剤を含んでいてもよい。充填剤としては、フュームドシリカ、沈降性シリカ、結晶性シリカ、溶融シリカ、ドロマイト、無水ケイ酸、含水ケイ酸、およびカーボンブラック、重質炭酸カルシウム、膠質炭酸カルシウム、炭酸マグネシウム、ケイソウ土、焼成クレー、クレー、タルク、酸化チタン、ベントナイト、有機ベントナイト、酸化第二鉄、アルミニウム微粉末、フリント粉末、酸化亜鉛、活性亜鉛華、シラスバルーン、ガラスミクロバルーン、強化繊維(ガラス繊維および炭素繊維等)が挙げられ、強化繊維が好ましく、炭素繊維がより好ましい。
 本実施形態で用いる硬化性樹脂組成物における充填剤の含有量は、含む場合、樹脂固形分100重量部に対し、1重量部以上であることが好ましく、10重量部以上であることがより好ましく、また、1500重量部以下であることが好ましい。
 本実施形態で用いる硬化性樹脂組成物は、充填剤を1種のみ含んでいてもよいし、2種以上含んでいてもよい。2種以上含む場合、合計量が上記範囲となる。
The curable resin composition used in the present embodiment may contain a filler.As the filler, fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, silicic anhydride, hydrated silicic acid, and carbon black, heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, calcined clay, clay, talc, titanium oxide, bentonite, organic bentonite, ferric oxide, aluminum fine powder, flint powder, zinc oxide, activated zinc oxide, silase balloon, glass microballoon, reinforced fiber (glass fiber, carbon fiber, etc.), reinforced fiber is preferable, and carbon fiber is more preferable.
The content of the filler in the curable resin composition used in the present embodiment, if included, is preferably 1 part by weight or more, more preferably 10 parts by weight or more, and preferably 1,500 parts by weight or less, per 100 parts by weight of the resin solid content.
The curable resin composition used in the present embodiment may contain only one type of filler, or may contain two or more types. When two or more types are contained, the total amount falls within the above range.

 本実施形態で用いる硬化性樹脂組成物は、硬化性化合物および硬化剤以外の成分を含んでいてもよい。具体的には、反応性希釈剤、非反応性希釈剤、硬化促進剤、可塑剤、顔料、染料、離型剤、強靱化剤、酸化防止剤、紫外線吸収剤、光安定剤、流動化剤、レベリング剤、消泡剤、難燃剤または増粘剤等を含んでいてもよい。 The curable resin composition used in this embodiment may contain components other than the curable compound and the curing agent. Specifically, it may contain reactive diluents, non-reactive diluents, curing accelerators, plasticizers, pigments, dyes, release agents, toughening agents, antioxidants, UV absorbers, light stabilizers, fluidizing agents, leveling agents, defoamers, flame retardants, thickeners, etc.

 本実施形態における硬化物は、上記硬化性樹脂組成物から形成される。
 硬化物の一例は、繊維強化樹脂(FRP)である。
 硬化物は、建築用塗料、接着剤、自動車部品、航空機用部品、複合材料、プリント基板用材料、重電機器の絶縁含浸材料、エレクトロニクス素子の封止材などに用いられた硬化物であることが好ましい。
 また、特開2018-83905号公報の段落0045に記載の用途、特開2018-135433号公報の段落0053に記載の用途、特表2016-527384号公報の段落0039~0043に記載の用途、特開2011-213983号公報の段落0048に記載の用途に用いられた硬化物も好ましく用いられ、これらの内容は本明細書に組み込まれる。
The cured product in this embodiment is formed from the above-described curable resin composition.
An example of the cured product is fiber reinforced plastic (FRP).
The cured product is preferably used for architectural paints, adhesives, automobile parts, aircraft parts, composite materials, printed circuit board materials, insulating impregnation materials for heavy electrical equipment, sealing materials for electronic elements, and the like.
In addition, cured products used for the applications described in paragraph 0045 of JP2018-83905A, the applications described in paragraph 0053 of JP2018-135433A, the applications described in paragraphs 0039 to 0043 of JP-T2016-527384A, and the applications described in paragraph 0048 of JP2011-213983A are also preferably used, and the contents of these applications are incorporated herein by reference.

 一方、本実施形態の硬化物の分解方法においては、上記硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて分解することを含む。本実施形態における硬化物はチオエチルアミン構造を有するため、過酸化物で容易に分解することができる。結果として、硬化物に含まれる充填剤を容易に回収することができる。
 過酸化物としては、有機化合物では官能基としてペルオキシド構造(-O-O-)または過カルボン酸構造(-C(=O)-O-O-)を有する化合物、無機化合物では、過酸化物イオン(O 2-)を含む化合物であれば、特に指定はない。過酸化物の分子量は、34~500であることが好ましい。
 本実施形態においては、過酸化物は、過酸化水素、過カルボン酸(過ギ酸、過酢酸、メタクロロ過安息香酸)、メチルエチルケトンペルオキシド、過酸化ベンゾイル、過酸化アセトン、ジエチルエーテル、ヘキサメチレントリペルオキシドジアミン、ジメチルジオキシラン、ジ-tert-ブチルペルオキシド、ベンゾイールペルオキシド、ジクミルペルオキシド、2,5-ジメチル-2,5-ジ(t-ブチルペルオキシ)ヘキサン、1,1′-ジ-t-ブチルペルオキシ-3,3,5-トリメチレンシクロヘキサン、1,3-ジ-(t-ブチルペルオキシ)-ジイソプロピルベンゼン、過酸化リチウム、過酸化カリウム、過酸化ナトリウム、過酸化マグネシウム、過酸化カルシウム、過酸化バリウム、過酸化亜鉛などが好ましく用いられる。また、これらのうち、過酸化水素は、反応後、最終的に無害な水と酸素に分解するため、廃棄物が生じにくく、工業利用にも好適に用いられる。
 本実施形態において分解液は、過酸化物を1~80重量%の割合で含むことが好ましく、10~60重量%の割合で含むことがより好ましい。
 本実施形態の分解方法は、過酸化水素のみで低温(例えば、50℃以下、さらには40℃以下)かつ常圧で分解しても、硬化物を効果的に分解でき、充填剤を回収できる点で有益である。
On the other hand, the method for decomposing a cured product of the present embodiment includes decomposing the cured product of the curable resin composition using a decomposition liquid containing a peroxide. Since the cured product in the present embodiment has a thioethylamine structure, it can be easily decomposed by a peroxide. As a result, the filler contained in the cured product can be easily recovered.
There are no particular restrictions on the peroxide, so long as it is an organic compound having a peroxide structure (-O-O-) or a percarboxylic acid structure (-C(=O)-O-O-) as a functional group, or an inorganic compound containing a peroxide ion (O 2 2- ). The molecular weight of the peroxide is preferably 34 to 500.
In this embodiment, the peroxide preferably used is hydrogen peroxide, percarboxylic acid (performic acid, peracetic acid, metachloroperbenzoic acid), methyl ethyl ketone peroxide, benzoyl peroxide, acetone peroxide, diethyl ether, hexamethylene triperoxide diamine, dimethyldioxirane, di-tert-butyl peroxide, benzoyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, 1,1'-di-t-butylperoxy-3,3,5-trimethylenecyclohexane, 1,3-di-(t-butylperoxy)-diisopropylbenzene, lithium peroxide, potassium peroxide, sodium peroxide, magnesium peroxide, calcium peroxide, barium peroxide, zinc peroxide, etc. Among these, hydrogen peroxide is decomposed into harmless water and oxygen after the reaction, so that it is less likely to generate waste and is suitable for industrial use.
In this embodiment, the decomposition liquid preferably contains a peroxide in a ratio of 1 to 80% by weight, and more preferably contains a peroxide in a ratio of 10 to 60% by weight.
The decomposition method of the present embodiment is advantageous in that the cured material can be effectively decomposed and the filler can be recovered even when decomposition is performed using only hydrogen peroxide at low temperatures (for example, 50° C. or less, or even 40° C. or less) and at normal pressure.

 本実施形態における分解液は、過酸化物以外の成分を含んでいてもよい。
 本実施形態における分解液は、界面活性剤(好ましくは、非イオン性界面活性剤、イオン性界面活性剤)、カルボン酸(好ましくは、ギ酸、酢酸)、ヘテロポリ酸(好ましくは、タングストリン酸、モリブドリン酸)、および、ヘテロポリ酸塩(好ましくは、タングストリン酸ナトリウム(金属酸化物)、モリブドリン酸ナトリウム)からなる群より選択される少なくとも1種を含んでいてもよい。
 本実施形態において分解液は、界面活性剤を含んでいても、含んでいなくてもよく、界面活性剤を含む場合、その含有量は0重量%以上が好ましく、0.01重量%以上がより好ましく、さらには、1重量%以上、5重量%以上であってもよく、また、30重量%以下であることが好ましく、20重量%以下であることがより好ましく、10重量%以下であることがさらに好ましく、さらには、5重量%以下、1重量%以下、0.1重量%以下であってもよい。
 界面活性剤を含むことにより、硬化物の分解性や分解物の溶解性が向上する傾向にある。
 本実施形態において分解液がカルボン酸を含む場合、その含有量は1~80重量%であることが好ましく、20~60重量%であることがより好ましい。
 カルボン酸を含むことにより、硬化物の分解性や分解物の溶解性が向上する傾向にある。
 本実施形態においては、分解液がカルボン酸を実質的に含まない構成とすることができる。例えば、過酸化物と界面活性剤を併用することにより、硬化物を分解液に溶解でき、適切に充填剤を回収することができる。
 本実施形態において分解液がヘテロポリ酸、および/または、ヘテロポリ酸塩を含む場合、その含有量は0.02重量%以上であることが好ましく、0.04重量%以上であることがより好ましく、また、1重量%以下であることが好ましく、0.5重量%以下であることがより好ましく、0.1重量%以下であることがさらに好ましい。
 過酸化物と、ヘテロポリ酸、および/または、ヘテロポリ酸塩とを併用することにより、硬化物の分解性が向上する傾向にある。
The decomposition liquid in this embodiment may contain components other than peroxide.
The decomposition liquid in the present embodiment may contain at least one selected from the group consisting of a surfactant (preferably a nonionic surfactant, an ionic surfactant), a carboxylic acid (preferably formic acid, acetic acid), a heteropolyacid (preferably tungstophosphoric acid, molybdophosphoric acid), and a heteropolyacid salt (preferably sodium tungstophosphate (metal oxide), sodium molybdophosphate).
In this embodiment, the decomposition liquid may or may not contain a surfactant. If the decomposition liquid contains a surfactant, the content thereof is preferably 0% by weight or more, more preferably 0.01% by weight or more, and may be 1% by weight or more or 5% by weight or more, and is preferably 30% by weight or less, more preferably 20% by weight or less, and even more preferably 10% by weight or less, and may be 5% by weight or less, 1% by weight or less, or 0.1% by weight or less.
By including a surfactant, the decomposition property of the cured product and the solubility of the decomposition product tend to be improved.
In the present embodiment, when the decomposition liquid contains a carboxylic acid, the content thereof is preferably 1 to 80% by weight, and more preferably 20 to 60% by weight.
By including a carboxylic acid, the decomposition property of the cured product and the solubility of the decomposition product tend to be improved.
In the present embodiment, the decomposition liquid may be substantially free of carboxylic acid. For example, by using a peroxide and a surfactant in combination, the hardened material can be dissolved in the decomposition liquid, and the filler can be appropriately recovered.
In the present embodiment, when the decomposition liquid contains a heteropolyacid and/or a heteropolyacid salt, the content thereof is preferably 0.02% by weight or more, more preferably 0.04% by weight or more, and is preferably 1% by weight or less, more preferably 0.5% by weight or less, and even more preferably 0.1% by weight or less.
The combined use of a peroxide and a heteropolyacid and/or a heteropolyacid salt tends to improve the decomposition property of the cured product.

 また、本実施形態における分解液は、水を含んでいてもよいし、含んでいなくてもよい。
 本実施形態において分解液における水の含有量は、50重量%以下であることが好ましく、さらには、45重量%以下であってもよく、下限値は0重量%以上である。50重量%以下とすることにより、分解物の溶解性をより向上させることができる。
 さらに、本実施形態における分解液は水以外の溶媒を含んでいてもよい。
 水以外の溶媒は、有機溶媒であっても、無機溶媒であってもよく、有機溶媒を含むことが好ましい。有機溶媒としては、炭化水素系溶媒、アルコール系溶媒、ケトン系溶媒、エステル系溶媒、エーテル系溶媒、グリコール系溶媒、グリコールエステル系溶媒、グリコールエーテル系溶媒、アミド系溶媒、スルホキシド系溶媒、ニトリル系溶媒等が例示され、炭化水素系溶媒、アルコール系溶媒、アミド系溶媒、および、ニトリル系溶媒が好ましく、炭化水素系溶媒、ニトリル系溶媒がより好ましい。炭化水素系溶媒としては、ベンゼン、トルエン、m-キシレン等の芳香族炭化水素系溶媒、エタン、ヘキサン、オクタン、へプタン等の脂肪族炭化水素系溶媒が挙げられ、芳香族炭化水素系溶媒が好ましい。ニトリル系溶媒としては、アセトニトリル、プロピオニトリル、ベンゾニトリル等が挙げられ、アセトニトリルが好ましい。
 水以外の溶媒を含むことにより、分解物の溶解性が向上する傾向にある。
 本実施形態において分解液が水以外の溶媒を含む場合、その含有量は1~90重量%であることが好ましく、10~80重量%であることがより好ましい。
Furthermore, the decomposition liquid in this embodiment may or may not contain water.
In this embodiment, the water content in the decomposition liquid is preferably 50% by weight or less, and may be 45% by weight or less, with the lower limit being 0% by weight or more. By making the water content 50% by weight or less, the solubility of the decomposition products can be further improved.
Furthermore, the decomposition liquid in this embodiment may contain a solvent other than water.
The solvent other than water may be an organic solvent or an inorganic solvent, and preferably contains an organic solvent. Examples of the organic solvent include hydrocarbon solvents, alcohol solvents, ketone solvents, ester solvents, ether solvents, glycol solvents, glycol ester solvents, glycol ether solvents, amide solvents, sulfoxide solvents, and nitrile solvents. Hydrocarbon solvents, alcohol solvents, amide solvents, and nitrile solvents are preferred, and hydrocarbon solvents and nitrile solvents are more preferred. Examples of the hydrocarbon solvent include aromatic hydrocarbon solvents such as benzene, toluene, and m-xylene, and aliphatic hydrocarbon solvents such as ethane, hexane, octane, and heptane, and aromatic hydrocarbon solvents are preferred. Examples of the nitrile solvent include acetonitrile, propionitrile, and benzonitrile, and acetonitrile is preferred.
By including a solvent other than water, the solubility of the decomposition products tends to be improved.
In the present embodiment, when the decomposition liquid contains a solvent other than water, the content thereof is preferably 1 to 90% by weight, and more preferably 10 to 80% by weight.

 これらの過酸化物以外の成分は、それぞれ、1種のみ含んでいてもよいし、2種以上含んでいてもよい。 These components other than peroxides may contain only one type, or two or more types.

 本実施形態の分解方法においては、分解温度を150℃以下とすることができ、さらには130℃以下、110℃以下、100℃以下、90℃以下、80℃以下、70℃以下、65℃以下とすることができる。また、分解温度の下限値としては、通常、40℃以上であり、45℃以上であってもよく、50℃以上であってもよく、55℃以上であってもよく、60℃以上であってもよい。
 本実施形態においては、分解温度を高くしなくても、分解を効果的に進行させることができる点で価値が高い。
 また、本実施形態の分解方法においては、分解温度を硬化物のガラス転移温度よりも5℃以上低くすることができ、10℃以上低くすることができる。
 なお、分解温度とは、分解液の温度を意味する。ガラス転移温度は、ISO 11357-2に従って測定される。
In the decomposition method of the present embodiment, the decomposition temperature can be 150° C. or lower, and can further be 130° C. or lower, 110° C. or lower, 100° C. or lower, 90° C. or lower, 80° C. or lower, 70° C. or lower, or 65° C. or lower. The lower limit of the decomposition temperature is usually 40° C. or higher, may be 45° C. or higher, 50° C. or higher, 55° C. or higher, or may be 60° C. or higher.
This embodiment is highly valuable in that decomposition can be effectively promoted without increasing the decomposition temperature.
In addition, in the decomposition method of the present embodiment, the decomposition temperature can be set to be 5° C. or more, and 10° C. or more lower than the glass transition temperature of the cured product.
The decomposition temperature means the temperature of the decomposition liquid. The glass transition temperature is measured in accordance with ISO 11357-2.

 本実施形態の分解方法においては、分解時間は、適宜定めることができるが、例えば、硬化物を横15mm、縦15mm、厚さ1mmにカットし、分解液10mL中に浸漬したときに、8時間以下とすることができ、また、1時間以上が実際的である。 In the decomposition method of this embodiment, the decomposition time can be determined as appropriate, but for example, when the cured material is cut to a size of 15 mm wide, 15 mm long, and 1 mm thick and immersed in 10 mL of decomposition liquid, the decomposition time can be 8 hours or less, and more than 1 hour is practical.

 本実施形態の分解方法においては、分解液に含まれる各成分のpKaは、それぞれ、0以上であることが好ましく、2以上であることがより好ましく、3以上であることがさらに好ましい。上限は特に定めるものではないが、通常は、pKa13以下である。また、分解液がカルボン酸を含む場合、そのpKaは、0~5であることが好ましい。 In the decomposition method of this embodiment, the pKa of each component contained in the decomposition liquid is preferably 0 or more, more preferably 2 or more, and even more preferably 3 or more. There is no particular upper limit, but the pKa is usually 13 or less. Furthermore, if the decomposition liquid contains a carboxylic acid, the pKa is preferably 0 to 5.

 本実施形態の充填剤の回収方法は、チオエチルアミン構造を有する化合物と充填剤を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて分解して、充填剤を回収することを含む。上述の通り、上記硬化物は、低温、短時間で分解可能であるため、充填剤を効果的に回収することができる。特に本実施形態における硬化物の分解は、上記硬化物の分解方法によって行うことが好ましい。 The method for recovering the filler in this embodiment involves decomposing a cured product of a curable resin composition containing a filler and a compound having a thioethylamine structure using a decomposition liquid containing a peroxide to recover the filler. As described above, the cured product can be decomposed at low temperature in a short time, so that the filler can be effectively recovered. In particular, the decomposition of the cured product in this embodiment is preferably carried out by the method for decomposing the cured product described above.

 本実施形態の分解物の回収方法の第一の実施形態は、チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物および溶媒を含む分解液を用いて分解して、貧溶媒を添加し、ろ過により固形状の分解物を回収することを含む。
 本実施形態の分解物の回収方法の第二の実施形態は、チオエチルアミン構造を有する化合物と充填剤を含む硬化性樹脂組成物の硬化物を、過酸化物および溶媒を含む分解液を用いて分解して、充填剤を回収した後、貧溶媒を添加し、ろ過により固形状の分解物を回収することを含む。
 上記分解物の回収方法としては、分解液中の溶媒の量を低減した後、貧溶媒を添加することが好ましい。貧溶媒を添加することにより、分解液中の有機溶媒(トルエンやアセトニトリル)や水、過酸化物を除去し、固形状の分解物を効率的に回収することが可能になる。
 本実施形態に用いられる貧溶媒は、固形状の分解物が実質的に溶解しない溶媒であり、例えば、固形状の分解物の23℃における溶解度(溶媒100gに溶解する固形状の分解物の重量比)が15重量%以下であることが好ましく、10重量%以下であることがより好ましく、5重量%以下であることがさらに好ましく、1重量%以下であることが一層好ましく、0.5重量%以下であることがより一層好ましく、0.1重量%以下であることがさらに一層好ましい。貧溶媒としては、水、メタノール、エタノール等のアルコール、エタン、ヘキサン、オクタン、へプタン等の脂肪族炭化水素系溶媒、アセトン等が挙げられ、水が好ましい。このような貧溶媒を用いることにより、硬化物を分解した後の溶液から、分解物を効率よく析出させることができる。あるいは、親水性化合物と分解液の溶媒をより容易に分離できる。
 本実施形態の分解物の回収方法としては、例えば、上記硬化物が溶解している溶液を、30℃で減圧濃縮し、濃縮物を得る。得られた濃縮物に水を加え、分解物を析出させて、濾過により固形状の分解物を回収する方法が挙げられる。また、上記硬化物は、上述の通り、低温、短時間で分解可能であるため、分解物を効果的に回収することができる。特に本実施形態における硬化物の分解は、上記硬化物の分解方法によって行うことが好ましい。
A first embodiment of the method for recovering the decomposition product of the present embodiment includes decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure using a decomposition liquid containing a peroxide and a solvent, adding a poor solvent, and recovering a solid decomposition product by filtration.
A second embodiment of the method for recovering the decomposition product of the present embodiment includes decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler, using a decomposition liquid containing a peroxide and a solvent, recovering the filler, adding a poor solvent, and recovering a solid decomposition product by filtration.
As a method for recovering the decomposition products, it is preferable to add a poor solvent after reducing the amount of the solvent in the decomposition liquid. By adding the poor solvent, it becomes possible to remove the organic solvent (toluene or acetonitrile), water, and peroxides in the decomposition liquid and efficiently recover the solid decomposition products.
The poor solvent used in this embodiment is a solvent in which the solid decomposition product does not substantially dissolve. For example, the solubility of the solid decomposition product at 23°C (weight ratio of the solid decomposition product dissolved in 100 g of solvent) is preferably 15% by weight or less, more preferably 10% by weight or less, even more preferably 5% by weight or less, even more preferably 1% by weight or less, even more preferably 0.5% by weight or less, and even more preferably 0.1% by weight or less. Examples of poor solvents include water, alcohols such as methanol and ethanol, aliphatic hydrocarbon solvents such as ethane, hexane, octane, and heptane, acetone, etc., and water is preferred. By using such a poor solvent, the decomposition product can be efficiently precipitated from the solution after decomposing the cured product. Alternatively, the hydrophilic compound and the solvent of the decomposition liquid can be more easily separated.
In the present embodiment, the decomposition product can be recovered by, for example, concentrating the solution in which the cured product is dissolved under reduced pressure at 30° C. to obtain a concentrate. Water is added to the concentrate to precipitate the decomposition product, and the solid decomposition product is recovered by filtration. As described above, the cured product can be decomposed at low temperature in a short time, and therefore the decomposition product can be effectively recovered. In particular, the decomposition of the cured product in the present embodiment is preferably performed by the above-mentioned method for decomposing a cured product.

 以下に実施例を挙げて本発明をさらに具体的に説明する。以下の実施例に示す材料、使用量、割合、処理内容、処理手順等は、本発明の趣旨を逸脱しない限り、適宜、変更することができる。従って、本発明の範囲は以下に示す具体例に限定されるものではない。
 実施例で用いた測定機器等が廃番等により入手困難な場合、他の同等の性能を有する機器を用いて測定することができる。
The present invention will be described in more detail below with reference to examples. The materials, amounts, ratios, processing contents, processing procedures, etc. shown in the following examples can be appropriately changed without departing from the spirit of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below.
If the measuring instruments used in the examples are difficult to obtain due to discontinuation or the like, measurements can be made using other instruments with equivalent performance.

H-NMRの分析>
 H-NMRによる分析により、目的物の合成を確認した。
使用機器:Bruker社製 AVANCEIII500(500MHz)
< 1H -NMR Analysis>
The synthesis of the target product was confirmed by 1 H-NMR analysis.
Equipment used: Bruker AVANCEIII500 (500MHz)

<硬化物の分解性の評価>
 硬化物の分解性は、得られた硬化物を横15mm、縦15mm、厚さ1mmにカットしたものについて評価した。具体的には、分解液10mL中にカットした硬化物を浸漬して60℃で加熱し、硬化物が完全に溶解または液状化するまでに要した時間を測定した。4時間、6時間、8時間以内に溶解または液状化したサンプルは順にA、B、Cで示し、8時間以内に分解しなかったサンプルはDで示した。
<Evaluation of decomposition property of cured product>
The decomposition property of the cured product was evaluated by cutting the obtained cured product into a size of 15 mm wide, 15 mm long, and 1 mm thick. Specifically, the cut cured product was immersed in 10 mL of decomposition liquid and heated at 60°C, and the time required for the cured product to completely dissolve or liquefy was measured. Samples that dissolved or liquefied within 4 hours, 6 hours, and 8 hours were indicated as A, B, and C, respectively, and a sample that did not decompose within 8 hours was indicated as D.

<合成例1 3-(2-アミノエチルスルファニル)プロパン-1-アミンの合成>
 アリルアミン塩酸塩(東京化成工業(株)製)9.79g(105mmol)、システアミン塩酸塩(東京化成工業(株)製)11.9g(105mmol)、2,2’-アゾビス(イソブチロニトリル)(富士フイルム和光純薬(株)製)1.75g(10.6mmol)およびエタノール17.6gからなる混合液について、窒素ガスで15分間バブリングした後、75℃で5時間反応させた。反応が終了した後、反応液を濃縮し、エタノール、アセトニトリル、ヘキサンで洗浄した。得られた固体を水酸化ナトリウム水溶液に溶解し、ジクロロメタンで抽出し、抽出液を濃縮して3-(2-アミノエチルスルファニル)プロパン-1-アミン2.50g(収率18%)を得た。
 得られた3-(2-アミノエチルスルファニル)プロパン-1-アミンのH-NMRの結果は以下に示す通りであった。
H-NMR(CDCl、δppm):1.28(s、4H)、1.75(q、2H)、2.58(t、2H)、2.63(t、2H)、2.80(t、2H)、2.88(t、2H)

Figure JPOXMLDOC01-appb-C000012
Synthesis Example 1: Synthesis of 3-(2-aminoethylsulfanyl)propan-1-amine
A mixture of 9.79 g (105 mmol) of allylamine hydrochloride (Tokyo Chemical Industry Co., Ltd.), 11.9 g (105 mmol) of cysteamine hydrochloride (Tokyo Chemical Industry Co., Ltd.), 1.75 g (10.6 mmol) of 2,2'-azobis(isobutyronitrile) (FUJIFILM Wako Pure Chemical Industries, Ltd.) and 17.6 g of ethanol was bubbled with nitrogen gas for 15 minutes and then reacted at 75°C for 5 hours. After the reaction was completed, the reaction solution was concentrated and washed with ethanol, acetonitrile, and hexane. The obtained solid was dissolved in an aqueous sodium hydroxide solution and extracted with dichloromethane, and the extract was concentrated to obtain 2.50 g (yield 18%) of 3-(2-aminoethylsulfanyl)propan-1-amine.
The 1 H-NMR results of the obtained 3-(2-aminoethylsulfanyl)propan-1-amine are shown below.
1 H-NMR (CDCl 3 , δppm): 1.28 (s, 4H), 1.75 (q, 2H), 2.58 (t, 2H), 2.63 (t, 2H), 2.80 (t, 2H), 2.88 (t, 2H)
Figure JPOXMLDOC01-appb-C000012

<合成例2 2-((2-(3-((2-アミノエチル)チオ)-4-メチルシクロヘキシル)プロピル)チオ)エタンアミンの合成>
 (R)-(+)-リモネン(富士フイルム和光純薬(株)製)10.2g(71.7mmol)、システアミン塩酸塩(東京化成工業(株)製)24.5g(216mmol)、2,2’-アゾビス(イソブチロニトリル)(富士フイルム和光純薬(株)製)3.62g(21.9mmol)およびエタノール24.0gからなる混合液について、窒素ガスで15分間バブリングした後、75℃で24時間反応させた。反応が終了した後、反応液を濃縮し、エタノール、アセトニトリル、ヘキサンで洗浄した。得られた固体を水酸化ナトリウムに溶解し、ジクロロメタンで抽出し、抽出液を濃縮して式3に記載する2-((2-(3-((2-アミノエチル)チオ)-4-メチルシクロヘキシル)プロピル)チオ)エタンアミン5.20g(収率25%)を得た。
 得られた2-((2-(3-((2-アミノエチル)チオ)-4-メチルシクロヘキシル)プロピル)チオ)エタンアミンのH-NMRの結果は以下に示す通りであった。
H-NMR(CDCl、δppm):0.96-1.09(m、6H)、1.28-1.88(m、13H)、2.34(m、3H)、2.60(m、4H)、2.87(m、4H)

Figure JPOXMLDOC01-appb-C000013
<Synthesis Example 2: Synthesis of 2-((2-(3-((2-aminoethyl)thio)-4-methylcyclohexyl)propyl)thio)ethanamine>
A mixture of 10.2 g (71.7 mmol) of (R)-(+)-limonene (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), 24.5 g (216 mmol) of cysteamine hydrochloride (manufactured by Tokyo Chemical Industry Co., Ltd.), 3.62 g (21.9 mmol) of 2,2'-azobis(isobutyronitrile) (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), and 24.0 g of ethanol was bubbled with nitrogen gas for 15 minutes and then reacted at 75°C for 24 hours. After the reaction was completed, the reaction solution was concentrated and washed with ethanol, acetonitrile, and hexane. The obtained solid was dissolved in sodium hydroxide and extracted with dichloromethane, and the extract was concentrated to obtain 5.20 g (yield 25%) of 2-((2-(3-((2-aminoethyl)thio)-4-methylcyclohexyl)propyl)thio)ethanamine shown in formula 3.
The results of 1 H-NMR of the resulting 2-((2-(3-((2-aminoethyl)thio)-4-methylcyclohexyl)propyl)thio)ethanamine were as shown below.
1 H-NMR (CDCl 3 , δppm): 0.96-1.09 (m, 6H), 1.28-1.88 (m, 13H), 2.34 (m, 3H), 2.60 (m, 4H), 2.87 (m, 4H)
Figure JPOXMLDOC01-appb-C000013

<合成例3 ビス(2-アミノエチル)-スルホキシドの合成>
 2,2’-チオビス(エチルアミン)(東京化成工業(株)製)5mL(43.7mmol)、60重量%過酸化水素(三菱ガス化学(株)製)2.6g(45.9mmol)および純水43.0gからなる混合液について0℃で30分間反応させた後、室温で25時間反応させた。反応が終了した後、反応液を濃縮した。一晩真空乾燥した後、ビス(2-アミノエチル)-スルホキシド4.88gを得た。
 得られたビス(2-アミノエチル)-スルホキシドのH-NMRの結果は以下に示す通りであった。
H-NMR(DO、δppm):3.02(t、4H)、3.10(m、4H)

Figure JPOXMLDOC01-appb-C000014
<Synthesis Example 3: Synthesis of bis(2-aminoethyl)-sulfoxide>
A mixture of 5 mL (43.7 mmol) of 2,2'-thiobis(ethylamine) (Tokyo Chemical Industry Co., Ltd.), 2.6 g (45.9 mmol) of 60 wt% hydrogen peroxide (Mitsubishi Gas Chemical Co., Ltd.), and 43.0 g of pure water was reacted at 0°C for 30 minutes and then at room temperature for 25 hours. After completion of the reaction, the reaction solution was concentrated. After drying in vacuum overnight, 4.88 g of bis(2-aminoethyl)-sulfoxide was obtained.
The 1 H-NMR results of the obtained bis(2-aminoethyl)-sulfoxide were as shown below.
1 H-NMR (D 2 O, δppm): 3.02 (t, 4H), 3.10 (m, 4H)
Figure JPOXMLDOC01-appb-C000014

<合成例4 ビス(2-アミノエチル)-スルホンの合成>
 2,2’-チオビス(エチルアミン)(東京化成工業(株)製)4mL(35.0mmol)、60重量%過酸化水素(三菱ガス化学(株)製)3.96g(69.9mmol)および純水37gからなる混合液について0℃で30分間反応させた後、室温で24時間反応させた。反応が終了した後、反応液を濃縮した。一晩真空乾燥した後、ビス(2-アミノエチル)-スルホン5.32gを得た。
 得られたビス(2-アミノエチル)-スルホンのH-NMRの結果は以下に示す通りであった。
H-NMR(DO、δppm):3.05(t、4H)、3.10-3.14(m、4H)

Figure JPOXMLDOC01-appb-C000015
<Synthesis Example 4: Synthesis of bis(2-aminoethyl)-sulfone>
A mixture of 4 mL (35.0 mmol) of 2,2'-thiobis(ethylamine) (Tokyo Chemical Industry Co., Ltd.), 3.96 g (69.9 mmol) of 60 wt% hydrogen peroxide (Mitsubishi Gas Chemical Co., Ltd.), and 37 g of pure water was reacted at 0°C for 30 minutes and then at room temperature for 24 hours. After completion of the reaction, the reaction solution was concentrated. After drying in vacuum overnight, 5.32 g of bis(2-aminoethyl)-sulfone was obtained.
The 1 H-NMR results of the obtained bis(2-aminoethyl)-sulfone were as shown below.
1 H-NMR (D 2 O, δppm): 3.05 (t, 4H), 3.10-3.14 (m, 4H)
Figure JPOXMLDOC01-appb-C000015

<実施例1>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製、エポキシ当量約190g/eq)86.1重量部と2,2’-チオビス(エチルアミン)(東京化成工業(株)製、活性水素当量約30g/eq)13.9重量部を混合してエポキシ樹脂組成物を調製し、80℃で10分間加熱後に100℃で2時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
Example 1
An epoxy resin composition was prepared by mixing 86.1 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 190 g/eq) and 13.9 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd., active hydrogen equivalent of about 30 g/eq), and then heated at 80°C for 10 minutes and then at 100°C for 2 hours to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.

<実施例2>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)84.7重量部と合成例1で得られた3-(2-アミノエチルスルファニル)プロパン-1-アミン(活性水素当量約34g/eq)15.3重量部を混合してエポキシ樹脂組成物を調製し、80℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
Example 2
An epoxy resin composition was prepared by mixing 84.7 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 15.3 parts by weight of 3-(2-aminoethylsulfanyl)propan-1-amine (active hydrogen equivalent: about 34 g/eq) obtained in Synthesis Example 1, and then heated at 80°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.

<実施例3>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)71.9重量部と合成例2で得られた2-((2-(3-((2-アミノエチル)チオ)-4-メチルシクロヘキシル)プロピル)チオ)エタンアミン(活性水素当量約73g/eq)28.1重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に100℃で2時間、110℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
Example 3
An epoxy resin composition was prepared by mixing 71.9 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 28.1 parts by weight of 2-((2-(3-((2-aminoethyl)thio)-4-methylcyclohexyl)propyl)thio)ethanamine (active hydrogen equivalent: about 73 g/eq) obtained in Synthesis Example 2, and then heated at 50°C for 10 minutes, followed by heating at 100°C for 2 hours and at 110°C for 1 hour to obtain a cured product. The decomposition property of the obtained cured product was measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as a decomposition liquid, and the results are shown in Table 1.

<実施例4>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)84.5重量部と合成例3で得られたビス(2-アミノエチル)-スルホキシド(活性水素当量約34g/eq)15.5重量部を混合してエポキシ樹脂組成物を調製し、70℃で10分間加熱後に100℃で2時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
Example 4
An epoxy resin composition was prepared by mixing 84.5 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 15.5 parts by weight of bis(2-aminoethyl)-sulfoxide (active hydrogen equivalent: about 34 g/eq) obtained in Synthesis Example 3, and then heated at 70°C for 10 minutes and then at 100°C for 2 hours to obtain a cured product. The decomposition property of the obtained cured product was measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.

<実施例5>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)83重量部と合成例4で得られたビス(2-アミノエチル)-スルホン(活性水素当量約38g/eq)17重量部を混合してエポキシ樹脂組成物を調製し、70℃で10分間加熱後に100℃で2時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
Example 5
An epoxy resin composition was prepared by mixing 83 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 17 parts by weight of bis(2-aminoethyl)-sulfone (active hydrogen equivalent: about 38 g/eq) obtained in Synthesis Example 4, and then heated at 70°C for 10 minutes and then at 100°C for 2 hours to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.

<実施例6>
 シスタミン二塩酸塩(東京化成工業(株)製)8.00gと水酸化カリウム(富士フイルム和光純薬(株)製)6.03gと蒸留水50.4gを混合して10分間攪拌した後、ジクロロメタンで抽出し、抽出液を濃縮してシスタミン4.96gを得た。
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)83.0重量部とシスタミン(活性水素当量約38g/eq)17.0重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に100℃で2時間、110℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
Example 6
8.00 g of cystamine dihydrochloride (Tokyo Chemical Industry Co., Ltd.), 6.03 g of potassium hydroxide (Fujifilm Wako Pure Chemical Industries, Ltd.), and 50.4 g of distilled water were mixed and stirred for 10 minutes, and then extracted with dichloromethane. The extract was concentrated to obtain 4.96 g of cystamine.
An epoxy resin composition was prepared by mixing 83.0 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 17.0 parts by weight of cystamine (active hydrogen equivalent: about 38 g/eq), and then heated at 50° C. for 10 minutes, followed by heating at 100° C. for 2 hours and at 110° C. for 1 hour to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.

<実施例7>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)82.3重量部とイソホロンジアミン(富士フイルム和光純薬(株)製、活性水素当量約43g/eq)16.3重量部、2,2’-チオビス(エチルアミン)(東京化成工業(株)製)1.3重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表1に示した。
イソホロンジアミン

Figure JPOXMLDOC01-appb-C000016
2,2’-チオビス(エチルアミン)
Figure JPOXMLDOC01-appb-C000017
Example 7
An epoxy resin composition was prepared by mixing 82.3 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 16.3 parts by weight of isophorone diamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., active hydrogen equivalent of about 43 g/eq), and 1.3 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 1.
Isophoronediamine
Figure JPOXMLDOC01-appb-C000016
2,2'-thiobis(ethylamine)
Figure JPOXMLDOC01-appb-C000017

<実施例8>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)83.6重量部とイソホロンジアミン(富士フイルム和光純薬(株)製)11.0重量部、2,2’-チオビス(エチルアミン)(東京化成工業(株)製)5.4重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
Example 8
An epoxy resin composition was prepared by mixing 83.6 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 11.0 parts by weight of isophorone diamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), and 5.4 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.

<実施例9>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)76.5重量部とJeffamine D-230(巴工業(株)製、活性水素当量約60g/eq)22.2重量部、2,2’-チオビス(エチルアミン)(東京化成工業(株)製)1.3重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
Jeffamine D-230

Figure JPOXMLDOC01-appb-C000018
<Example 9>
An epoxy resin composition was prepared by mixing 76.5 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 22.2 parts by weight of Jeffamine D-230 (manufactured by Tomoe Engineering Co., Ltd., active hydrogen equivalent of about 60 g/eq), and 1.3 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
Jeffamine D-230
Figure JPOXMLDOC01-appb-C000018

<実施例10>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)79.5重量部とJeffamine D-230(巴工業(株)製)15.4重量部、2,2’-チオビス(エチルアミン)(東京化成工業(株)製)5.1重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
Example 10
An epoxy resin composition was prepared by mixing 79.5 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 15.4 parts by weight of Jeffamine D-230 (manufactured by Tomoe Engineering Co., Ltd.), and 5.1 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product. The decomposition properties of the cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.

<実施例11>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)87.2重量部と1,5-ジアミノペンタン(東京化成工業(株)製、活性水素当量約26g/eq)7.2重量部、2,2’-チオビス(エチルアミン)(東京化成工業(株)製)5.6重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
1,5-ジアミノペンタン

Figure JPOXMLDOC01-appb-C000019
Example 11
An epoxy resin composition was prepared by mixing 87.2 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 7.2 parts by weight of 1,5-diaminopentane (manufactured by Tokyo Chemical Industry Co., Ltd., active hydrogen equivalent of about 26 g/eq), and 5.6 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and a cured product was obtained by heating at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.
1,5-Diaminopentane
Figure JPOXMLDOC01-appb-C000019

<実施例12>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)86.8重量部と1,5-ジアミノペンタン(東京化成工業(株)製)4.8重量部、2,2’-チオビス(エチルアミン)(東京化成工業(株)製)8.4重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間、100℃で1時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
Example 12
An epoxy resin composition was prepared by mixing 86.8 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation), 4.8 parts by weight of 1,5-diaminopentane (manufactured by Tokyo Chemical Industry Co., Ltd.), and 8.4 parts by weight of 2,2'-thiobis(ethylamine) (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes, followed by heating at 90°C for 2 hours and at 100°C for 1 hour to obtain a cured product. The decomposition properties of the cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.

<比較例1>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)81.9重量部とイソホロンジアミン(富士フイルム和光純薬(株)製)18.1重量部を混合してエポキシ樹脂組成物を調製し、100℃で3時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
<Comparative Example 1>
An epoxy resin composition was prepared by mixing 81.9 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 18.1 parts by weight of isophorone diamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), and a cured product was obtained by heating at 100°C for 3 hours. The decomposition properties of the obtained cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Industry Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.

<比較例2>
 ビスフェノールA型エポキシ樹脂(jER-828、三菱ケミカル(株)製)87.9重量部と1,5-ジアミノペンタン(東京化成工業(株)製)12.1重量部を混合してエポキシ樹脂組成物を調製し、50℃で10分間加熱後に90℃で2時間加熱することで硬化物を得た。得られた硬化物の分解性は、分解液として35重量%過酸化水素水(三菱ガス化学(株)製)と酢酸(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して前述した条件に従って測定し、表2に示した。
<Comparative Example 2>
An epoxy resin composition was prepared by mixing 87.9 parts by weight of bisphenol A type epoxy resin (jER-828, manufactured by Mitsubishi Chemical Corporation) and 12.1 parts by weight of 1,5-diaminopentane (manufactured by Tokyo Chemical Industry Co., Ltd.), and the composition was heated at 50°C for 10 minutes and then at 90°C for 2 hours to obtain a cured product. The decomposition properties of the cured product were measured according to the above-mentioned conditions using a mixture of 35% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and acetic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1 as the decomposition liquid, and the results are shown in Table 2.

Figure JPOXMLDOC01-appb-T000020
Figure JPOXMLDOC01-appb-T000020
Figure JPOXMLDOC01-appb-T000021
Figure JPOXMLDOC01-appb-T000021

<実施例13>
 実施例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とTween80(東京化成工業(株)製)を重量比63:7で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Example 13>
The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Tween 80 (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 63:7. The results are shown in Table 3.

<実施例14>
 実施例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とサニゾールB-50(花王(株)製)を重量比63:7で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Example 14>
The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Sanisol B-50 (manufactured by Kao Corporation) in a weight ratio of 63:7. The results are shown in Table 3.

<実施例15>
 実施例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)と酢酸メチル(東京化成工業(株)製)を重量比1:4で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Example 15>
The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and methyl acetate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4. The results are shown in Table 3.

<実施例16>
 実施例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とN,N-ジメチルホルムアミド(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Example 16>
The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and N,N-dimethylformamide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1. The results are shown in Table 3.

<実施例17>
 実施例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とアセトニトリル(富士フイルム和光純薬(株)製)とトルエン(富士フイルム和光純薬(株)製)を重量比1:1:3で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Example 17>
The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid that was a mixture of 60 wt% hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Inc.), acetonitrile (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), and toluene (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.) in a weight ratio of 1:1:3. The results are shown in Table 3.

<実施例18>
 実施例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とアセトニトリル(富士フイルム和光純薬(株)製)と12タングスト(VI)りん酸ナトリウムn水和物(富士フイルム和光純薬(株)製)とセチルピリジニウムクロリド一水和物(東京化成工業(株)製)を重量比1:4:0.0027:0.0008で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Example 18>
The decomposition property of the cured product obtained in Example 1 was evaluated according to the above-mentioned conditions using a mixture of 60% by weight hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Co., Ltd.), acetonitrile (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.), 12-tungsto(VI) sodium phosphate n-hydrate (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.), and cetylpyridinium chloride monohydrate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4:0.0027:0.0008 as a decomposition liquid. The results are shown in Table 3.

<比較例3>
 比較例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とTween80(東京化成工業(株)製)を重量比63:7で混合したものを使用して分解性を前述した条件に従い評価し、表3に示した。
<Comparative Example 3>
For the cured product obtained in Comparative Example 1, decomposition property was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Tween 80 (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 63:7. The results are shown in Table 3.

<比較例4>
 比較例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とサニゾールB-50(花王(株)製)を重量比63:7で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 4>
For the cured product obtained in Comparative Example 1, decomposition property was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Sanisol B-50 (manufactured by Kao Corporation) in a weight ratio of 63:7. The results are shown in Table 4.

<比較例5>
 比較例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)と酢酸メチル(東京化成工業(株)製)を重量比1:4で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 5>
The decomposition property of the cured product obtained in Comparative Example 1 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and methyl acetate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4. The results are shown in Table 4.

<比較例6>
 比較例1で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とN,N-ジメチルホルムアミド(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 6>
For the cured product obtained in Comparative Example 1, decomposition property was evaluated according to the above-mentioned conditions using a decomposition liquid in which 60 wt% hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Company, Inc.) and N,N-dimethylformamide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were mixed in a weight ratio of 1:1. The results are shown in Table 4.

<比較例7>
 比較例2で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とTween80(東京化成工業(株)製)を重量比63:7で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 7>
For the cured product obtained in Comparative Example 2, decomposition property was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60 wt% hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Tween 80 (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 63:7. The results are shown in Table 4.

<比較例8>
 比較例2で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とサニゾールB-50(花王(株)製)を重量比63:7で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 8>
For the cured product obtained in Comparative Example 2, decomposition property was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60 wt% hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Company, Inc.) and Sanisol B-50 (manufactured by Kao Corporation) in a weight ratio of 63:7. The results are shown in Table 4.

<比較例9>
 比較例2で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)と酢酸メチル(東京化成工業(株)製)を重量比1:4で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 9>
The decomposition property of the cured product obtained in Comparative Example 2 was evaluated according to the above-mentioned conditions using a decomposition liquid prepared by mixing 60% by weight of hydrogen peroxide (manufactured by Mitsubishi Gas Chemical Company, Inc.) and methyl acetate (manufactured by Tokyo Chemical Industry Co., Ltd.) in a weight ratio of 1:4. The results are shown in Table 4.

<比較例10>
 比較例2で得た硬化物について、分解液として60重量%過酸化水素水(三菱ガス化学(株)製)とN,N-ジメチルホルムアミド(富士フイルム和光純薬(株)製)を重量比1:1で混合したものを使用して分解性を前述した条件に従い評価し、表4に示した。
<Comparative Example 10>
For the cured product obtained in Comparative Example 2, decomposition property was evaluated according to the above-mentioned conditions using a decomposition liquid in which 60 wt% hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Company, Inc.) and N,N-dimethylformamide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were mixed in a weight ratio of 1:1. The results are shown in Table 4.

Figure JPOXMLDOC01-appb-T000022
Figure JPOXMLDOC01-appb-T000022
Figure JPOXMLDOC01-appb-T000023
Figure JPOXMLDOC01-appb-T000023

<実施例19>
 実施例17で得られた、硬化物0.27gの分解物が溶解した分解液について、30℃で減圧濃縮し、濃縮物を得た。得られた濃縮物に水を加え、濾過により固形状の分解物0.19gを回収した。
<Example 19>
The decomposition liquid obtained in Example 17, in which 0.27 g of the decomposition product of the cured product was dissolved, was concentrated under reduced pressure at 30° C. to obtain a concentrate. Water was added to the concentrate, and 0.19 g of a solid decomposition product was collected by filtration.

<実施例20>
 実施例18で得られた、硬化物0.27gの分解物が溶解した分解液について、30℃で減圧濃縮し、濃縮物を得た。得られた濃縮物に水を加え、濾過により固形状の分解物0.18gを回収した。
<Example 20>
The decomposition liquid obtained in Example 18, in which 0.27 g of the decomposition product of the cured product was dissolved, was concentrated under reduced pressure at 30° C. to obtain a concentrate. Water was added to the obtained concentrate, and 0.18 g of a solid decomposition product was collected by filtration.

 上記結果から明らかなとおり、本実施形態の分解方法は分解性に優れていた。 As is clear from the above results, the decomposition method of this embodiment had excellent decomposition properties.

1、11、12 硬化剤
2、21、22 硬化性樹脂
3、31、32 硬化物
1, 11, 12 Curing agent 2, 21, 22 Curing resin 3, 31, 32 Cured product

Claims (15)

チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて、分解することを含む、硬化性樹脂組成物の硬化物の分解方法。 A method for decomposing a cured product of a curable resin composition, comprising decomposing the cured product of the curable resin composition containing a compound having a thioethylamine structure using a decomposition liquid containing a peroxide. 前記チオエチルアミン構造が、式(1)で表される、請求項1に記載の分解方法。
Figure JPOXMLDOC01-appb-C000001
(式(1)中、-X-は、-S-、-S(=O)-、-S(=O)-、-S-S-、-S-S(=O)-、-S-S(=O)-、-S(=O)-S(=O)-、-S(=O)-S(=O)-または-S(=O)-S(=O)-であり、*は他の部位との結合位置であり、Rは、それぞれ独立に置換基であり、Rは、水素原子または置換基である。m1は0~2の整数である。)
The decomposition method according to claim 1 , wherein the thioethylamine structure is represented by formula (1).
Figure JPOXMLDOC01-appb-C000001
(In formula (1), -X- is -S-, -S(=O)-, -S(=O) 2 -, -S-S-, -S-S(=O)-, -S-S(=O) 2 -, -S(=O)-S(=O)-, -S(=O)-S(=O) 2 - or -S(=O) 2 -S(=O) 2 -; * is a bonding position to another moiety; each R 1 is independently a substituent; R 2 is a hydrogen atom or a substituent; and m1 is an integer of 0 to 2.)
前記チオエチルアミン構造を有する化合物が、硬化性樹脂の硬化剤である、請求項1または2に記載の分解方法。 The decomposition method according to claim 1 or 2, wherein the compound having a thioethylamine structure is a curing agent for a curable resin. 前記チオエチルアミン構造を有する化合物が、硬化性樹脂である、請求項1または2に記載の分解方法。 The decomposition method according to claim 1 or 2, wherein the compound having a thioethylamine structure is a curable resin. 前記チオエチルアミン構造を有する化合物が、硬化性樹脂および硬化性樹脂の硬化剤である、請求項1または2に記載の分解方法。 The decomposition method according to claim 1 or 2, wherein the compound having a thioethylamine structure is a curable resin and a curing agent for the curable resin. 前記分解液に含まれる過酸化物が過酸化水素を含む、請求項1~5のいずれか1項に記載の分解方法。 The decomposition method according to any one of claims 1 to 5, wherein the peroxide contained in the decomposition liquid includes hydrogen peroxide. チオエチルアミン構造を有する化合物と充填剤を含む硬化性樹脂組成物の硬化物を、過酸化物を含む分解液を用いて分解して、充填剤を回収することを含む、充填剤の回収方法。 A method for recovering a filler, comprising decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler using a decomposition liquid containing a peroxide to recover the filler. 前記硬化性樹脂組成物の硬化物の分解を、請求項1~6のいずれか1項に記載の方法によって行う、請求項7に記載の充填剤の回収方法。 The method for recovering a filler according to claim 7, in which the decomposition of the cured product of the curable resin composition is carried out by the method according to any one of claims 1 to 6. 前記充填剤が強化繊維を含む、請求項7または8に記載の充填剤の回収方法。 The method for recovering a filler according to claim 7 or 8, wherein the filler contains reinforcing fibers. チオエチルアミン構造を有する化合物を含む硬化性樹脂組成物の硬化物を、過酸化物および溶媒を含む分解液を用いて分解して、貧溶媒を添加し、ろ過により固形状の分解物を回収することを含む、分解物の回収方法。 A method for recovering a decomposition product, comprising: decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure using a decomposition liquid containing a peroxide and a solvent, adding a poor solvent, and recovering a solid decomposition product by filtration. 前記分解液中の溶媒の量を低減した後、前記貧溶媒を添加する、請求項10に記載の分解物の回収方法。 The method for recovering decomposition products according to claim 10, wherein the amount of solvent in the decomposition liquid is reduced, and then the poor solvent is added. 前記硬化性樹脂組成物の硬化物の分解を、請求項1~6のいずれか1項に記載の方法によって行う、請求項10または11に記載の分解物の回収方法。 The method for recovering the decomposition product according to claim 10 or 11, in which the decomposition of the cured product of the curable resin composition is carried out by the method according to any one of claims 1 to 6. チオエチルアミン構造を有する化合物と充填剤を含む硬化性樹脂組成物の硬化物を、過酸化物および溶媒を含む分解液を用いて分解して、充填剤を回収した後、貧溶媒を添加し、ろ過により固形状の分解物を回収することを含む、分解物の回収方法。 A method for recovering a decomposition product, comprising: decomposing a cured product of a curable resin composition containing a compound having a thioethylamine structure and a filler using a decomposition liquid containing a peroxide and a solvent, recovering the filler, adding a poor solvent, and recovering the solid decomposition product by filtration. 前記分解液中の溶媒の量を低減した後、前記貧溶媒を添加する、請求項13に記載の分解物の回収方法。 The method for recovering decomposition products according to claim 13, wherein the amount of solvent in the decomposition liquid is reduced, and then the poor solvent is added. 前記硬化性樹脂組成物の硬化物の分解を、請求項1~6のいずれか1項に記載の方法によって行う、請求項13または14に記載の分解物の回収方法。 The method for recovering the decomposition product according to claim 13 or 14, in which the decomposition of the cured product of the curable resin composition is carried out by the method according to any one of claims 1 to 6.
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JPH10287766A (en) * 1997-04-11 1998-10-27 Sumitomo Bakelite Co Ltd Decomposing and recycling methods for thermosetting resin
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JP2002525391A (en) * 1998-08-27 2002-08-13 シーメンス アクチエンゲゼルシヤフト How to recycle thermosetting plastic materials
JP2020502319A (en) * 2016-12-15 2020-01-23 アメリカ合衆国 Silyl-containing alcohols and amines for thermosetting resins that decompose on demand
JP2022015366A (en) * 2020-07-09 2022-01-21 トヨタ自動車株式会社 How to Recycle Carbon Fiber
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10287766A (en) * 1997-04-11 1998-10-27 Sumitomo Bakelite Co Ltd Decomposing and recycling methods for thermosetting resin
JP2002525391A (en) * 1998-08-27 2002-08-13 シーメンス アクチエンゲゼルシヤフト How to recycle thermosetting plastic materials
JP2000254478A (en) * 1999-03-08 2000-09-19 Agency Of Ind Science & Technol Method of injecting oxidizer in high pressure high temperature hot water oxidation
JP2020502319A (en) * 2016-12-15 2020-01-23 アメリカ合衆国 Silyl-containing alcohols and amines for thermosetting resins that decompose on demand
JP2022015366A (en) * 2020-07-09 2022-01-21 トヨタ自動車株式会社 How to Recycle Carbon Fiber
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