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WO2025197349A1 - Release film - Google Patents

Release film

Info

Publication number
WO2025197349A1
WO2025197349A1 PCT/JP2025/004204 JP2025004204W WO2025197349A1 WO 2025197349 A1 WO2025197349 A1 WO 2025197349A1 JP 2025004204 W JP2025004204 W JP 2025004204W WO 2025197349 A1 WO2025197349 A1 WO 2025197349A1
Authority
WO
WIPO (PCT)
Prior art keywords
polyester
mol
layer
copolymer polyester
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2025/004204
Other languages
French (fr)
Japanese (ja)
Inventor
史郎 安富
太朗 鈴木
愛璃彩 早川
智博 鈴木
智章 原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Chemical Corp filed Critical Mitsubishi Chemical Corp
Publication of WO2025197349A1 publication Critical patent/WO2025197349A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/68Release sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings

Definitions

  • the present invention relates to a release film.
  • PET film a typical polyester film, especially biaxially oriented PET film, is used in a variety of fields, including industrial materials, optical materials, electronic component materials, and battery packaging, due to its excellent transparency, mechanical strength, heat resistance, and flexibility.
  • semiconductor chips are usually sealed with resin to protect them from the outside air, and are mounted on a substrate in the form of a molded product called a package.
  • a package On the other hand, in the fields of BGA and WL-CSP, due to the demand for smaller packages and more pins, there has been a shift in molding methods from the conventional transfer molding method to the compression molding method, with the aim of increasing the size and efficiency of one shot.
  • fluororesin films for example, ETFE (ethylene-tetrafluoroethylene copolymer) films
  • PFAS organic fluorine compounds
  • polyester films have various properties and are promising alternatives to fluororesin films.
  • Tg glass transition temperature
  • the film does not stretch as much as fluororesin films.
  • high temperature range of over 160°C which is the actual molding temperature range
  • fluororesin films retain a certain degree of strength
  • general-purpose polyester films for molding show a significant decrease in strength.
  • the object of the present invention is to provide a release film for semiconductor compression molding that can be used as a replacement for fluororesin film, for example, when molding a semiconductor package using resin compression molding, allowing the encapsulant to be easily released from the mold without damaging the semiconductor package.
  • a release film comprising a resin layer A on at least one surface of a copolymer polyester film containing a copolymer polyester, wherein the release film has a storage modulus at 80°C of 1000 MPa or less, a storage modulus at 180°C of 30 MPa or more, and a ratio of the storage modulus at 80°C to the storage modulus at 180°C of 13 or less.
  • the copolymerized polyester comprises a copolymerized polyester (z1) of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1), and the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (Z) contained in the copolymerized polyester film is 1 to 30 mol % and the proportion of the other alcohol component (Y2) in the alcohol components is 15 to 60 mol %.
  • the copolymer polyester layer (A1) is a polyester other than the copolymer polyester (a1) and further contains a polyester (a2) containing terephthalic acid as a dicarboxylic acid component and ethylene glycol as an alcohol component.
  • the resin layer A contains a silicone-based resin.
  • the present invention provides a release film for semiconductor compression molding that can be used as a replacement for fluororesin film, allowing for easy release of the encapsulant from the mold without damaging the semiconductor package, for example, when molding a semiconductor package using resin compression molding.
  • the data curves are plots of the change in storage modulus versus the temperature change in the TD direction for Examples 1-1 and 1-2, Comparative Examples 1 and 2, and Reference Example (fluororesin film).
  • the release film of the present invention is characterized in that it comprises a resin layer A on at least one surface of a copolymer polyester film containing a copolymer polyester, and the release film has a storage modulus of 1000 MPa or less at 80°C, a storage modulus of 30 MPa or more at 180°C, and a ratio of the storage modulus at 80°C to the storage modulus at 180°C of 13 or less.
  • the copolymerized polyester film constituting the release film according to one embodiment of the present invention contains a copolymerized polyester.
  • the copolymerized polyester film is, for example, a single-layer or multilayer film having a copolymerized polyester layer (A1) containing a copolymerized polyester (a1) as the copolymerized polyester.
  • the present copolymer polyester film is preferably a uniaxially or biaxially stretched film, and may be a uniaxially or biaxially stretched film, with a biaxially stretched film being preferred in terms of excellent balance of mechanical properties and flatness.
  • a stretched film it becomes easy to make the storage modulus of the release film at 80°C 1000 MPa or less and the storage modulus at 180°C 30 MPa or more.
  • the copolymer polyester (a1) is a copolymer of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1).
  • X1 terephthalic acid
  • X2 dicarboxylic acid component
  • Y2 alcohol component
  • copolymer polyester (z1) copolymer polyester
  • the copolymer polyester (a1) may be crystalline or amorphous.
  • the dicarboxylic acid component (X2) having 4 to 10 carbon atoms refers to a dicarboxylic acid component having 4 to 10 carbon atoms excluding terephthalic acid (X1).
  • the copolymer polyester (a1) (copolymer polyester (z1)) is a polycondensate of a dicarboxylic acid including terephthalic acid (X1) and a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component including an alcohol component (Y2) other than ethylene glycol (Y1).
  • the alcohol component is generally a diol component.
  • the proportion of terephthalic acid (X1) in the dicarboxylic acid components constituting the copolymer polyester (a1) (copolymer polyester (z1)) is, for example, 65 to 95 mol %, preferably 75 to 92 mol %, and more preferably 80 to 90 mol %.
  • Examples include alicyclic diols such as methylol, aromatic diols such as xylylene glycol, 4,4'-dihydroxybiphenyl, 2,2-bis(4'-hydroxyphenyl)propane, 2,2-bis(4'- ⁇ -hydroxyethoxyphenyl)propane, bis(4-hydroxyphenyl)sulfone, and bis(4- ⁇ -hydroxyethoxyphenyl)sulfonic acid, ethylene oxide adducts or propylene oxide adducts of 2,2-bis(4'-hydroxyphenyl)propane, and dimer diol. These may be used alone or in combination.
  • aliphatic diols are preferred from the viewpoints of flexibility and crystallinity.
  • the aliphatic diol is preferably an aliphatic diol having 4 to 8 carbon atoms, more preferably an aliphatic diol having 4 to 6 carbon atoms.
  • the copolymer polyester (a1) (copolymer polyester (z1)) may be used alone or in combination of two or more kinds.
  • the proportion of the other alcohol component (Y2) in the alcohol components constituting the copolymer polyester (a1) (copolymer polyester (z1)) is not particularly limited as long as the proportion of (Y2) relative to all of the polyesters (A) described below falls within a predetermined range, and is, for example, 50 to 100 mol %, preferably 70 to 100 mol %, and more preferably 90 to 100 mol %.
  • the copolymer polyester film (a1) contains a certain amount or more of a polyester having, as a structural unit, terephthalic acid, a dicarboxylic acid having 4 to 10 carbon atoms, and one or both of 1,4-butanediol and 1,6-hexanediol, the copolymer polyester layer (A1) is flexible, has excellent elongation at low temperatures, and also has strength and heat resistance.
  • the intrinsic viscosity (IV) of the copolymer polyester (a1) (copolymer polyester (z1)) (as a polyester mixture when two or more copolymer polyesters are used) is preferably 0.40 dL/g to 1.20 dL/g, more preferably 0.45 dL/g or more, and even more preferably 0.48 dL/g or more, and is more preferably 1.15 dL/g or less, and even more preferably 1.10 dL/g or less.
  • the intrinsic viscosity of the copolymerized polyester (a1) is within this range, it is possible to obtain a polyester having excellent moldability without deteriorating productivity.
  • the proportion of dicarboxylic acid components other than terephthalic acid in the dicarboxylic acid components is preferably 1 to 30 mol %, more preferably 3 mol % or more, and even more preferably 5 mol % or more, and is more preferably 20 mol % or less, and even more preferably 10 mol % or less.
  • the alcohol component (Y2) other than ethylene glycol (Y1) can be appropriately selected from the compounds listed for the copolymer polyester (a1), and preferred examples include 1,4-butanediol, 1,6-hexanediol, 1,4-hexanediol, diethylene glycol, trimethylene glycol, neopentyl glycol, and 1,4-cyclohexanedimethanol.
  • the polyester (a2) (polyester (z2)) may be used alone or in combination of two or more kinds.
  • the content of the polyester (a2) may be any content as long as the proportion of each component in the polyester (A) falls within the ranges described below.
  • the content of the polyester (a2) is, for example, 70% by mass or less, preferably 65% by mass or less, and more preferably 50% by mass or less, and is also preferably 30% by mass or more, and more preferably 40% by mass or more.
  • the copolymer polyester layer (A1) may be a layer containing a resin (a3) other than the copolymer polyester (a1) and the polyester (a2).
  • a resin compatible with the copolymer polyester (a1) may be used, and when the polyester (a2) is used, the resin may also be compatible with the polyester (a2).
  • the copolymer polyester layer (A1) is a layer in which a sea-island structure is formed by the copolymer polyester (a1) or the copolymer polyester (a1) and the polyester (a2), and the resin (a3)
  • shielding properties and heat resistance can be imparted by selecting, as the resin (a3), a polyester such as polyolefin, polystyrene, an acrylic resin, a urethane resin, or polybutylene terephthalate (PBT).
  • the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (A) contained in the copolymer polyester layer (A1) is preferably 1 to 30 mol %.
  • all the polyesters (A) here refers to all the polyesters contained in the copolymer polyester layer (A1). Therefore, the above proportion refers to the proportion based on the dicarboxylic acid components constituting all the polyesters (A), and similar terms will be used with the same meaning hereinafter.
  • the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms is 1 mol % or more, the effects of using the dicarboxylic acid component (X2) having 4 to 10 carbon atoms can be fully obtained, and flexibility, elongation, etc. at low temperatures can be ensured.
  • the proportion is 30 mol % or less, the heat shrinkage rate increases, and heat resistance can be ensured.
  • the proportion of the C4 to C10 dicarboxylic acid component (X2) is more preferably 2 mol% or more, even more preferably 3 mol% or more, and of these, particularly 4 mol% or more, and is more preferably 25 mol% or less, and of these, particularly preferably 20 mol% or less, and particularly preferably 15 mol% or less.
  • adipic acid as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms.
  • adipic acid may be used alone as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, or may be used in combination with a dicarboxylic acid having 4 to 10 carbon atoms other than adipic acid.
  • the proportion of adipic acid in the dicarboxylic acid components in all of the polyesters (A) is, for example, 1 to 30 mol %, preferably 2 mol % or more, more preferably 3 mol % or more, and particularly 4 mol % or more, and also preferably 25 mol % or less, more preferably 20 mol % or less, and even more preferably 15 mol % or less.
  • the proportion of terephthalic acid (X1) in the dicarboxylic acid components of all polyesters (A) is, for example, 65 to 98 mol%, but is preferably 97 mol% or less, and more preferably 96 mol% or less, and is also preferably 75 mol% or more, more preferably 80 mol% or more, and of these, particularly 85 mol% or more.
  • the proportion of other dicarboxylic acids (X3) in the dicarboxylic acid components in all of the polyesters (A) is, for example, 10 mol % or less, preferably 5 mol % or less, more preferably 3 mol % or less, and most preferably 0 mol %. In other words, it is most preferable that the dicarboxylic acid components in the polyesters (A) do not contain other dicarboxylic acids (X3).
  • the dicarboxylic acid component of the polyester (A) contained in the copolymer polyester layer (A1) can be quantified by measuring the 1H -NMR spectrum. The same applies to the dicarboxylic acid component of the polyester contained in the polyester layers (B1) and (B2) and the copolymer polyester film described below.
  • the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (A) contained in the copolymer polyester layer (A1) is preferably 15 to 60 mol%.
  • the proportion of the other alcohol component (Y2) is more preferably 20 mol% or more, even more preferably 25 mol% or more, even more preferably 30 mol% or more, and more preferably 55 mol% or less.
  • the other alcohol component (Y2) preferably contains at least 1,4-butanediol, and more preferably contains both 1,4-butanediol and 1,6-hexanediol.
  • the proportion of 1,4-butanediol and 1,6-hexanediol in the alcohol components of all polyesters (A) is preferably 15 to 60 mol %, more preferably 20 mol % or more, even more preferably 25 mol % or more, even more preferably 30 mol % or more, and more preferably 55 mol % or less.
  • the proportion of 1,4-butanediol and 1,4-hexanediol means, for example, the proportion of 1,4-butanediol when only 1,4-butanediol is used, and means the total proportion of 1,4-butanediol and 1,6-hexanediol when both are used.
  • the ratio of the molar amount of 1,6-hexanediol to the molar amount of 1,4-butanediol is, for example, 0.5 or more, preferably 0.7 or more, more preferably 0.8 or more, even more preferably 0.9 or more, or for example, 2.5 or less, preferably 2.0 or less, more preferably 1.6 or less, even more preferably 1.4 or less.
  • the proportion of ethylene glycol (Y1) in the alcohol component is 40 to 85 mol%, preferably 45 mol% or more, and preferably 80 mol% or less, more preferably 75 mol% or less, and even more preferably 70 mol% or less.
  • the alcohol components of the polyester (A) contained in the copolymer polyester layer (A1) can be quantified by measuring the 1 H-NMR spectrum. The same applies to the polyester layers (B1) and (B2) and the copolymer polyester film described below.
  • a particularly preferred embodiment is one in which the copolymer polyester (a1) is a crystalline copolymer polyester (hereinafter, may be referred to as "copolymer polyester (Za)") composed of a copolymer of terephthalic acid and an aliphatic dicarboxylic acid having 4 to 10 carbon atoms with one or both of 1,4-butanediol and 1,6-hexanediol, and in which the proportion of the aliphatic dicarboxylic acid having 4 to 10 carbon atoms in the dicarboxylic acid components in all of the polyesters (A) is 3 to 50 mol %, and the total proportion of 1,4-butanediol and 1,6-hexanediol in the alcohol components is 15 to 60 mol %.
  • copolymer polyester (Za) a crystalline copolymer polyester
  • the copolymer polyester (Za) has a high ratio of copolymerization components and can achieve a low elastic modulus, but still maintains its crystallinity, and can be heat-set by heat treatment after stretching. As a result, the copolymer polyester (Za) is flexible, yet has good elongation and strength, and can also suppress thermal shrinkage.
  • a conventional general-purpose copolymer polyester film (Comparative Example 1) has a high storage modulus around 80°C, poor flexibility, and an extremely low storage modulus around 180°C, meaning it is unable to maintain strength. Under these circumstances, even those skilled in the art would be forced to think too hard to figure out how to approximate the storage modulus curve of the fluororesin film (Reference Example) shown in the Reference Example.
  • the inventors discovered that by using the above-mentioned polyester (A) or the polyester (Z) described below, it is possible to draw a fitting curve for the storage modulus close to that of a fluororesin film; specifically, they discovered that it is possible to further reduce the storage modulus around 80°C compared to conventional films while maintaining a storage modulus around 180°C at a certain level or higher (Examples), thereby completing the present invention.
  • the copolymer polyester film also exhibits good solvent resistance by containing the above-mentioned copolymer polyester (a1), or copolymer polyester (a1) and polyester (a2) (or copolymer polyester (z1), or copolymer polyester (z1) and polyester (z2) described below). Therefore, as described below, when a resin layer is formed using an organic solvent, the copolymer polyester film can be prevented from being dissolved by the solvent.
  • the polyester (A) contained in the copolymer polyester layer (A1) may be one type of polyester or a blend of two or more types of polyester.
  • the polyester (A) is made of one type of polyester, that is, when the copolymer polyester layer (A1) contains one type of polyester as the copolymer polyester (a1), the polyester is preferably a copolymer polyester containing, as the dicarboxylic acid component, a dicarboxylic acid having 4 to 10 carbon atoms and terephthalic acid, and, as the alcohol component, ethylene glycol and one or both of 1,4-butanediol and 1,6-hexanediol.
  • the polyester (A) contained in the copolymer polyester layer (A1) is composed of two or more types of polyesters, that is, when the copolymer polyester layer (A1) contains a polyester blend composed of two or more types of polyesters as the polyester (A), it is preferable that the polyester blend contains, as the dicarboxylic acid component, a dicarboxylic acid having 4 to 10 carbon atoms and terephthalic acid, and, as the diol component, ethylene glycol and one or both of 1,4-butanediol and 1,6-hexanediol. In this case, it is sufficient that the polyester blend contains the above-mentioned structural units. For example, when the polyester blend is a mixed resin of a first polyester and a second polyester, it is not necessary for each of the first polyester and the second polyester to contain all of the above-mentioned structural units.
  • the polyester (A) is a main component resin.
  • the "main component resin” means a resin that is contained in the largest proportion among the resin components constituting the copolymer polyester layer (A).
  • the content of the polyester (A) relative to the resin components contained in the copolymer polyester layer (A1) is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 80% by mass or more, and is not particularly limited as long as it is 100% by mass or less.
  • the content of the polyester (A) is the total amount of all polyesters contained in the copolymer polyester layer (A1).
  • the copolymer polyester layer (A1) may contain particles.
  • the particles include inorganic particles such as silica, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, calcium phosphate, magnesium phosphate, kaolin, aluminum oxide, and titanium oxide, and organic particles such as acrylic resin, styrene resin, urea resin, phenolic resin, epoxy resin, and benzoguanamine resin.
  • precipitated particles obtained by precipitating and finely dispersing a part of a metal compound such as a catalyst during the polyester production process can also be used.
  • the particles may be used alone or in combination of two or more kinds.
  • the shape of the particles to be used is not particularly limited, and any of spherical, blocky, rod-like, flat, etc. may be used. Furthermore, there are no particular limitations on the hardness, specific gravity, color, etc. Two or more types of these particles may be used in combination as needed.
  • the copolymer polyester layer (A1) may contain a combination of two or more types of particles having different particle sizes.
  • the particle content in the copolymer polyester layer (A1) is preferably 5% by mass or less, more preferably in the range of 0.0003 to 3% by mass, and even more preferably in the range of 0.001 to 0.2% by mass.
  • the copolymer polyester layer (A1) may optionally contain at least one additive selected from the group consisting of a crystal nucleating agent, antioxidant, color inhibitor, pigment, dye, UV absorber, release agent, lubricant, flame retardant, antistatic agent, etc.
  • Suitable tin compounds include tin acetate, dibutyltin diacetate, diphenyltin dilaurate, monobutyltin trichloride, tributyltin chloride, dibutyltin sulfide, butylhydroxytin oxide, methylstannoic acid, ethylstannoic acid, and butylstannoic acid; magnesium compounds such as magnesium acetate, magnesium hydroxide, magnesium carbonate, magnesium oxide, magnesium alkoxide, and magnesium hydrogen phosphate; and calcium compounds such as calcium acetate, calcium hydroxide, calcium carbonate, calcium oxide, calcium alkoxide, and calcium hydrogen phosphate. These catalysts may be used alone or in combination of two or more.
  • a stabilizer in combination with the transesterification catalyst.
  • the stabilizer include orthophosphoric acid, polyphosphoric acid, pentavalent phosphorus compounds such as trimethyl phosphate, triethyl phosphate, tri-n-butyl phosphate, trioctyl phosphate, triphenyl phosphate, tricresyl phosphate, tris(triethylene glycol) phosphate, ethyl diethyl phosphonoacetate, methyl acid phosphate, ethyl acid phosphate, isopropyl acid phosphate, butyl acid phosphate, monobutyl phosphate, dibutyl phosphate, dioctyl phosphate, and triethylene glycol acid phosphate, phosphorous acid, hypophosphorous acid, and trivalent phosphorus compounds such as diethyl phosphite, trisdodecyl phosphite, trisn
  • the present copolymer polyester film may have a multilayer structure comprising the copolymer polyester layer (A1) and other layers.
  • the polyester (B) contained in each polyester layer (B1) and (B2) preferably contains a polyester having a melting point higher than that of the copolymer polyester (a1). Such a polyester may account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2). Furthermore, when the copolymer polyester (a1) is amorphous, the polyester (B) may contain a polyester having a melting point higher than the glass transition point of the copolymer polyester (a1). Such a polyester may account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2).
  • the storage modulus of the release film at 80° C. can be set to 1000 MPa or less, preferably 800 MPa or less, and more preferably 100 MPa or more and 400 MPa or less.
  • each of the polyester layers (B1) and (B2) present on both the front and back sides of the copolymer polyester layer (A1) may be different on the front and back sides or may be the same.
  • the number of polyester layers is not limited to three, and may be two, or four or more.
  • the polyester (B) preferably contains a polyester having a melting point higher than that of the copolymer polyester (a1) by 10 to 100° C., more preferably by 20° C. or more, even more preferably by 40° C. or more, and more preferably by 90° C. or less, and even more preferably by 70° C. or less.
  • a polyester should account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2).
  • the polyester (B) when the copolymer polyester (a1) is amorphous, the polyester (B) preferably contains a polyester having a melting point higher than the glass transition point of the copolymer polyester (a1) by preferably 120 to 260° C., more preferably 140° C. or more, even more preferably 160° C. or more, and more preferably 230° C. or less, and even more preferably 200° C. or less.
  • a polyester should account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2).
  • the polyester (B) as the main component of each of the polyester layers (B1) and (B2) present on both the front and back sides of the copolymer polyester layer (A1) may be different or the same on the front and back sides, but it is preferable that the melting points of the polyesters (B) on the front and back sides do not differ significantly.
  • polyester (B) is a copolymer polyester
  • dicarboxylic acid component other than terephthalic acid examples include aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, polyfunctional acids, etc. Examples of these dicarboxylic acid components include the same dicarboxylic acids as those listed for the copolymer polyester (a1).
  • the proportion of dicarboxylic acid components other than terephthalic acid in the dicarboxylic acid components is preferably 1 to 30 mol %, more preferably 5 mol % or more, and even more preferably 10 mol % or more, and is more preferably 25 mol % or less, and even more preferably 20 mol % or less.
  • a copolymer polyester containing terephthalic acid as the dicarboxylic acid component and an alcohol component (Y2) other than ethylene glycol (Y1) as the alcohol component can also be suitably used.
  • the copolymer polyester for polyester (B) it is preferable to use a copolymer polyester (z1) which is a copolymer of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1). Details of such copolymer polyester (z1) are as described above for copolymer polyester (a1), and therefore a detailed description thereof will be omitted.
  • each polyester in the polyester (B) contained in the polyester layers (B1) and (B2) may be appropriately adjusted so that the proportion of each component in all the polyesters (Z) contained in the copolymer polyester film falls within the range described below.
  • the content of the copolymerization component of the polyester (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than, and more preferably lower than, the content of the copolymerization component in the polyester layer (A) on a mol % basis.
  • the copolymer polyester (z1) in each of the polyester layers (B1) and (B2) is particularly preferably the above-mentioned copolymer polyester (Za).
  • the polyester (z2) is preferably polyethylene terephthalate.
  • the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (A) contained in the polyester layer (A), and more preferably lower than this proportion, on a mol % basis.
  • the difference in proportion is, for example, 1 to 30 mol %, preferably 2 to 20 mol %, and more preferably 3 to 10 mol %.
  • all polyesters (B) refers to all polyesters contained in each of the polyester layers (B1) and (B2). Therefore, the proportion in all polyesters (B) refers to the proportion based on the dicarboxylic acid component constituting the polyester (B) in the polyester layer (B1) or (B1). Similar terms will be used in the following with similar meanings.
  • adipic acid is preferably used as described above.
  • the proportion of adipic acid in the dicarboxylic acid components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than the proportion of adipic acid in the dicarboxylic acid components of all the polyesters (A) contained in the polyester layer (A), on a mol % basis, and more preferably lower than that proportion.
  • the proportion is lower than that proportion, the difference in proportion is, for example, 1 to 30 mol %, preferably 2 to 20 mol %, and more preferably 3 to 10 mol %.
  • the proportion of terephthalic acid (X1) in the dicarboxylic acid components in all of the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or greater than the proportion of terephthalic acid (X1) in the dicarboxylic acid components in all of the polyesters (A) contained in the polyester layer (A), on a mol % basis, and more preferably higher than this proportion.
  • the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (A) contained in the polyester layer (A), and more preferably lower than this proportion, on a mol % basis.
  • the difference is, for example, 1 to 50 mol %, preferably 5 to 40 mol %, and more preferably 10 to 35 mol %.
  • the other alcohol component (Y2) it is preferable to use 1,4-butanediol, 1,6-hexanediol, or both of them, but the proportions of 1,4-butanediol and 1,6-hexanediol in the alcohol components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) are preferably equal to or less than the proportions of 1,4-butanediol and 1,6-hexanediol in the alcohol components of all the polyesters (A) contained in the polyester layer (A) on a mol % basis, and more preferably lower than that proportion.
  • the difference is, for example, 1 to 50 mol %, preferably 5 to 40 mol %, and more preferably 10 to 35 mol %.
  • the proportion of ethylene glycol (Y1) in the alcohol components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or greater than the proportion of ethylene glycol (Y1) in the alcohol components of all the polyesters (A) contained in the polyester layer (A), on a mol % basis, and more preferably higher than this proportion.
  • the polyester used in the copolymer polyester film preferably contains the copolymer polyester (z1), particularly preferably the copolymer polyester (Za). Details of the copolymer polyester (z1) and the copolymer polyester (Za) are as described in the copolymer polyester layer (A1).
  • the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (Z) contained in the copolymer polyester film is preferably 1 to 30 mol %. Note that "all the polyesters (Z)" here refers to all the polyesters contained in the copolymer polyester film.
  • the above proportion refers to the proportion based on the dicarboxylic acid components constituting all the polyesters (Z) contained in the copolymer polyester film, and similar terms will be used with the same meaning hereinafter.
  • the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms is 1 mol % or more, the effects of using the dicarboxylic acid component (X2) having 4 to 10 carbon atoms are sufficiently obtained, and the storage modulus is reduced, making it easier to ensure flexibility at low temperatures, high elongation, etc.
  • the proportion is 30 mol % or less, the heat shrinkage rate is increased, making it easier to ensure heat resistance.
  • the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the polyester (Z) is more preferably 2 mol% or more, even more preferably 3 mol% or more, and particularly preferably 4 mol% or more, and is more preferably 20 mol% or less, even more preferably 15 mol% or less, and particularly preferably 10 mol% or less.
  • the proportion of adipic acid in the dicarboxylic acid components in all of the polyesters (Z) is, for example, 1 to 30 mol %, preferably 2 mol % or more, more preferably 3 mol % or more, and particularly preferably 4 mol % or more, and is also preferably 20 mol % or less, more preferably 15 mol % or less, and even more preferably 10 mol % or less.
  • the proportion of terephthalic acid (X1) in the dicarboxylic acid components of all the polyesters (Z) is, for example, 65 to 98 mol %, preferably 97 mol % or less, more preferably 96 mol % or less, and also preferably 75 mol % or more, more preferably 80 mol % or more, and particularly 85 mol % or more, from the viewpoint of maintaining various performance properties such as heat resistance in a satisfactory manner.
  • the proportion of the other dicarboxylic acid (X3) in the dicarboxylic acid components in all of the polyesters (Z) is, for example, 10 mol % or less, preferably 5 mol % or less, more preferably 3 mol % or less, and most preferably 0 mol %. That is, it is most preferable that the dicarboxylic acid components in the polyester (A) do not contain the other dicarboxylic acid (X3).
  • the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (Z) contained in the copolymer polyester film is, for example, 10 to 60 mol, but is preferably 15 mol or more, more preferably 20 mol or more, even more preferably 23 mol or more, still more preferably 25 mol or more, and is preferably 60 mol or less, more preferably 55 mol% or less, even more preferably 45 mol% or less, and still more preferably 35 mol% or less.
  • the proportion of the alcohol component (Y2) in the polyester (Z) is a certain level or higher, it becomes easier to reduce the storage modulus and ensure flexibility and high elongation at low temperatures.
  • the proportion of the alcohol component (Y2) is a certain level or lower, it becomes easier to prevent an increase in heat shrinkage and ensure heat resistance.
  • the proportion of 1,4-butanediol and 1,6-hexanediol in the alcohol component of the polyester (Z) is, for example, 10 to 60 mol, but is preferably 15 mol or more, more preferably 20 mol or more, even more preferably 22 mol or more, still more preferably 24 mol or more, and is preferably 60 mol or less, more preferably 55 mol or less, even more preferably 44 mol or less, and still more preferably 34 mol or less.
  • polyester (Z) contains 1,4-butanediol and 1,6-hexanediol
  • the ratio of the molar amount of 1,6-hexanediol to the molar amount of 1,4-butanediol in polyester (Z) is, for example, 0.5 or more, preferably 0.7 or more, more preferably 0.8 or more, and even more preferably 0.9 or more, or for example, 2.5 or less, preferably 2.0 or less, more preferably 1.6 or less, and even more preferably 1.4 or less.
  • the proportion of ethylene glycol (Y1) in the alcohol component is, for example, 40 to 85 mol%, preferably 40 mol% or more, more preferably 45 mol% or more, even more preferably 55 mol% or more, even more preferably 60 mol% or more, and preferably 82 mol% or less, more preferably 80 mol% or less, even more preferably 77 mol% or less. Even more preferably 75 mol% or less.
  • the thickness of the present copolymer polyester film is not particularly limited, and an appropriate thickness can be selected depending on the application. In particular, from the viewpoint of fully exhibiting the characteristics of the present copolymerized polyester film, it is preferable that the total thickness of the film exceeds 5 ⁇ m.
  • the stiffness of a film is said to be proportional to the cube of its thickness, the present copolymer polyester film is characterized by being weak in stiffness and flexible even when it has a thickness of more than 5 ⁇ m, and can further enjoy the benefits of the present invention.
  • the total thickness of the present copolymer polyester film is preferably more than 5 ⁇ m, more preferably 12 ⁇ m or more, and even more preferably 30 ⁇ m or more.
  • the total thickness of the copolymer polyester film is not particularly limited, but is, for example, 200 ⁇ m or less, preferably 150 ⁇ m or less, and more preferably 100 ⁇ m or less.
  • raw materials such as polyester chips
  • a melt extrusion device heated to above the melting point of each polymer.
  • the molten polymer is then extruded through a die and cooled to a temperature below the glass transition point of the polymer on a rotating cooling drum, solidifying it to obtain an unoriented sheet in a substantially amorphous state.
  • the unoriented sheet is then stretched in one direction using a roll or tenter type stretching machine at a stretching temperature of usually 25 to 120°C, preferably 35 to 100°C, and at a stretching ratio of usually 2.5 to 7 times, preferably 2.8 to 6 times.
  • the film is then stretched in a direction perpendicular to the first stretching direction at a temperature of usually 50 to 140° C. and a stretch ratio of usually 3.0 to 7 times, preferably 3.5 to 6 times.
  • a method of stretching in one direction in two or more stages can also be employed.
  • the film is subsequently heat-set at a temperature of 130 to 270°C under tension or under relaxation of 30% or less to obtain the present copolymer polyester film as a biaxially oriented film.
  • the present copolymer polyester film By subjecting the present copolymer polyester film to heat-setting, the flexibility, heat resistance, etc. can be improved.
  • the heat setting treatment also referred to as "heat treatment” is preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester for forming the copolymer polyester layer (A1).
  • the heat setting treatment is also preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester for forming the copolymer polyester layer (A1), and is also preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester for forming the polyester layer (B).
  • the polyester layer (A1) and the polyester layers (B1) and (B2) can be co-extruded, and then the resulting integrated film can be stretched and heat-set as described above.
  • the present copolymer polyester film can also be produced by co-extrusion in the same manner when it has a laminated structure other than the above-described layers (A1), (B1), and (B2).
  • the release film of the present invention must have a storage modulus of 1000 MPa or less at 80° C.
  • the storage modulus at 80° C. is 1000 MPa or less, flexibility can be ensured and curved surface conformability and the like can be improved, and for example, when the film is mounted on a mold, the film can sufficiently conform to the shape of the mold.
  • the storage modulus of the release film at 80° C. is more preferably 1000 MPa or less, even more preferably 800 MPa or less, and particularly preferably 400 MPa or less.
  • the storage modulus at 80° C. is preferably 100 MPa or more, more preferably 200 MPa or more, from the viewpoint of ease of handling in each step.
  • the storage modulus at 80°C and 180°C described later are values obtained by the measurement method described in the examples described later.
  • the storage modulus at 80°C can be adjusted to the above range by adjusting the type and content of the copolymerization components of the copolymerized polyester film.
  • the copolymerization components of the copolymerized polyester in the copolymerized polyester film preferably contain, for example, an aliphatic dicarboxylic acid having 4 to 10 carbon atoms and one or both of 1,4-butanediol and 1,6-hexanediol, and the proportions of these in the dicarboxylic acid component and the alcohol component in the polyester (Z) are preferably 1 to 30 mol% and 15 to 60 mol%, respectively, as described above.
  • the aliphatic dicarboxylic acid having 4 to 10 carbon atoms is adipic acid.
  • the other alcohol component (Y2) is preferably 1,4-butanediol and 1,6-hexanediol, and in this case, the total amount (mol %) of the other alcohol component (Y2) is preferably 15 to 60 mol %.
  • the storage modulus at 80°C can also be easily adjusted to fall within the above range by laminating polyester layers (B1) and (B2) containing the polyester (B) as a main component resin on both the front and back sides of the copolymer polyester layer (A1) to form a multilayer structure. Furthermore, the storage modulus at 80° C. can also be adjusted by the stretching conditions during production of the present copolymerized polyester film and the conditions for subsequent heat setting.
  • the release film of the present invention has a storage modulus at 180° C. of 30 MPa or more, preferably 40 MPa or more, more preferably 50 MPa or more, and even more preferably 60 MPa or more.
  • the storage modulus at 180° C. i.e., near the processing temperature
  • the storage modulus at 180° C. is not particularly limited, but from the viewpoint of flexibility, it is, for example, 400 MPa or less, preferably 200 MPa or less, and more preferably 150 MPa or less.
  • the release film of the present invention has a ratio of the storage modulus at 80°C to the storage modulus at 180°C (storage modulus at 80°C/storage modulus at 180°C) of 13 or less. If the storage modulus ratio is higher than 13, it is difficult to increase the storage modulus at around 180°C while decreasing the storage modulus at around 80°C, making it difficult to use as a substitute for a fluororesin film.
  • the storage modulus ratio is preferably 12 or less, and more preferably 10 or less. The lower the storage modulus ratio, the better, and it is sufficient if it is 1 or more, but in practice it may be, for example, 2 or more, or 3 or more.
  • the release film preferably has a temperature difference of 5° C. or more between the copolymer polyester layer (A1) and at least one of the polyester layer (B1) and the polyester layer (B2), as measured by softening temperature measurement with Nano TA, and more preferably a temperature difference of 5° C. or more between the copolymer polyester layer (A1) and both the polyester layer (B1) and the polyester layer (B2).
  • the softening temperature of at least one of the polyester layer (B1) and the polyester layer (B2), preferably both, is preferably higher than the softening temperature of the copolymer polyester layer (A1).
  • the copolymer polyester layer (A1) contains more copolymer components while the polyester layers (B1) and (B2) contain less copolymer components, which tends to improve heat resistance while ensuring flexibility and high elongation.
  • the temperature difference is preferably 10°C or more, more preferably 15°C or more, and even more preferably 40°C or more. Furthermore, from the perspective of making it easier to appropriately adjust various physical properties, the temperature difference is preferably 100°C or less, more preferably 90°C or less, even more preferably 80°C or less, and preferably 70°C or less.
  • the softening temperature of the copolymer polyester layer (A1) measured by nano TA is preferably 160°C or higher, more preferably 170°C or higher, and even more preferably 180°C or higher from the viewpoint of heat resistance, and is preferably 230°C or lower, more preferably 220°C or lower, and even more preferably 215°C or lower from the viewpoint of flexibility, elongation, etc.
  • the softening temperature of each of the polyester layer (B1) and the polyester layer (B2) measured by NanoTA is preferably 180°C or higher, more preferably 200°C or higher, and even more preferably 210°C or higher, from the viewpoint of heat resistance, and is preferably 265°C or lower, more preferably 260°C or lower, and even more preferably 255°C or lower, from the viewpoint of flexibility, elongation, etc.
  • a release film according to one embodiment of the present invention has the above-described copolymer polyester film and a resin layer A provided on at least one surface of the copolymer polyester film.
  • the resin layer may be stretched together with the copolymer polyester film in a state where it is laminated on the copolymer polyester film, whereby the resin layer A is thinned and formed into a functional sheet.
  • the copolymer polyester film is flexible and has a high elongation rate at room temperature, making it easy to stretch and suitable for forming into functional sheets by stretching. Furthermore, its excellent heat resistance reduces thermal shrinkage even when the laminated film is heat-treated.
  • the resin layer A functions as a release layer.
  • the resin layer A is preferably a layer formed by curing a release layer composition (sometimes referred to as the "present release layer composition") containing a silicone resin, preferably a curable silicone resin (sometimes referred to as the "present curable silicone resin") as a main component resin, and is disposed on at least one side of the present copolymer polyester film described above.
  • the resin layer A can also be said to be a release layer containing a cured product formed by curing the release layer composition.
  • the resin layer A may also contain a non-silicone resin.
  • non-silicone resin examples include alkyd resins, olefin resins, acrylic resins, long-chain alkyl group-containing compounds, rubbers, waxes, and other non-silicone resins.
  • the resin layer A may be composed solely of a non-silicone resin, or may be a combination of a non-silicone resin with other components such as a binder resin, a crosslinking agent, etc.
  • the release layer can also be a non-silicone release layer.
  • the content of the non-silicone resin in the resin layer composition is preferably in the range of 5 to 90 mass%, more preferably 10 to 70 mass%, and even more preferably 10 to 50 mass%, relative to the total mass of non-volatile components in resin composition A.
  • resin layer A will have good releasability from the mold.
  • waxes examples include natural waxes, synthetic waxes, and modified waxes.
  • Natural waxes include vegetable waxes, animal waxes, mineral waxes and petroleum waxes. Examples of vegetable waxes include candelilla wax, carnauba wax, rice wax, Japan wax, and jojoba oil.
  • Animal waxes include beeswax, lanolin, and spermaceti.
  • mineral waxes include montan wax, ozokerite, and ceresin.
  • Petroleum waxes include paraffin wax, microcrystalline wax, and petrolatum.
  • Synthetic waxes include synthetic hydrocarbons, hydrogenated waxes, fatty acids, acid amides, amines, imides, ester waxes, and ketones, as well as Fischer-Tropsch wax (also known as Sasol wax) and polyethylene wax.
  • Other examples include the following low-molecular-weight polymers (specifically, polymers with a number-average molecular weight of 500 to 20,000): polypropylene, ethylene-acrylic acid copolymer, polyethylene glycol, polypropylene glycol, and block or graft bonded polyethylene glycol and polypropylene glycol.
  • modified waxes include montan wax derivatives, paraffin wax derivatives, and microcrystalline wax derivatives.
  • the derivatives referred to here are compounds obtained by any of the following processes: refining, oxidation, esterification, and saponification, or a combination of these.
  • hydrogenated waxes include hydrogenated castor oil and hydrogenated castor oil derivatives.
  • synthetic waxes are preferred from the viewpoint of excellent release performance, with polyethylene wax being more preferred and oxidized polyethylene wax being even more preferred.
  • the number average molecular weight of the synthetic wax is preferably 500 to 30,000, more preferably 1,000 to 15,000, and even more preferably 2,000 to 8,000.
  • the melting point or softening point of the wax is preferably 80°C or higher, and more preferably 110°C or higher.
  • the melting point or softening point of the wax is preferably 200°C or lower, more preferably 170°C or lower, and even more preferably 150°C or lower.
  • the long-chain alkyl group-containing compound is a compound having a straight-chain or branched alkyl group with 6 or more carbon atoms, preferably 8 or more carbon atoms, and more preferably 12 or more carbon atoms.
  • alkyl groups include hexyl, octyl, decyl, lauryl, octadecyl, and behenyl groups.
  • compounds having an alkyl group include various long-chain alkyl group-containing polymeric compounds, long-chain alkyl group-containing amine compounds, long-chain alkyl group-containing ether compounds, and long-chain alkyl group-containing quaternary ammonium salts.
  • polymeric compounds are preferred, and from the viewpoint that a small content can effectively achieve roughness-forming performance through appropriate phase separation, polymeric compounds having a long-chain alkyl group in the side chain are more preferred.
  • a polymeric compound having a long-chain alkyl group on the side chain can be obtained by reacting a polymer having a reactive group with a compound having an alkyl group capable of reacting with the reactive group.
  • the reactive group include hydroxyl groups, amino groups, carboxyl groups, and acid anhydrides.
  • compounds having these reactive groups include polyvinyl alcohol, polyethyleneimine, polyethyleneamine, reactive group-containing polyester resins, and reactive group-containing poly(meth)acrylic resins. Of these, polyvinyl alcohol is preferred due to its ease of handling.
  • Examples of compounds having an alkyl group capable of reacting with the above-mentioned reactive groups include long-chain alkyl group-containing isocyanates such as hexyl isocyanate, octyl isocyanate, decyl isocyanate, lauryl isocyanate, octadecyl isocyanate, and behenyl isocyanate; long-chain alkyl group-containing acid chlorides such as hexanoyl chloride, octanoyl chloride, decanoyl chloride, lauroyl chloride, octadecanoyl chloride, and behenoyl chloride; long-chain alkyl group-containing amines; and long-chain alkyl group-containing alcohols.
  • long-chain alkyl group-containing isocyanates are preferred, with octadecyl isocyanate being particularly preferred.
  • polymeric compounds having long-chain alkyl groups in the side chains can also be obtained by polymerizing long-chain alkyl (meth)acrylates or copolymerizing long-chain alkyl (meth)acrylates with other vinyl group-containing monomers.
  • long-chain alkyl (meth)acrylates include hexyl (meth)acrylate, octyl (meth)acrylate, decyl (meth)acrylate, lauryl (meth)acrylate, octadecyl (meth)acrylate, and behenyl (meth)acrylate.
  • binder resin A binder resin may be used in combination to improve coatability onto polyester film.
  • the binder resin is preferably a polymer compound having a number-average molecular weight (Mn) of 1,000 or more as measured by gel permeation chromatography (GPC) in accordance with the "Flow Scheme for the Safety Evaluation of Polymeric Compounds" (November 1985, sponsored by the Chemical Substances Council), and also having film-forming properties.
  • Mn number-average molecular weight
  • GPC gel permeation chromatography
  • binder resins There are no particular limitations on such binder resins, and conventionally known binder resins can be used. Examples include (meth)acrylic resins, polyvinyl alcohol, polyester resins, and polyurethane resins.
  • the (B) binder resin is preferably at least one selected from (meth)acrylic resins and polyvinyl alcohols, and more preferably a (meth)acrylic resin.
  • the (B) binder resin may be used alone or in combination of two or more.
  • a crosslinking agent may be used in combination to impart durability to the resin layer A.
  • the crosslinking agent is not particularly limited, and any conventionally known crosslinking agent can be used. Examples include melamine compounds, oxazoline compounds, epoxy compounds, carbodiimide compounds, isocyanate compounds, and silane coupling compounds. Among these, from the viewpoint of imparting durability to the resin layer A, it is preferable to include at least one selected from melamine compounds and oxazoline compounds.
  • the release layer composition is preferably a composition containing a curable silicone resin as a main component resin.
  • main component resin refers to the resin with the largest mass ratio among the resins constituting the release layer composition, and is assumed to account for 50 mass % or more, 75 mass % or more, 90 mass % or more, or 100 mass % of the resins constituting the release layer composition.
  • curable silicone resin refers to a silicone resin that has the property of being able to be cured.
  • the curing method of the curable silicone resin is optional, and may be, for example, a resin that cures by a condensation reaction in response to moisture in the air, a resin that cures by an addition reaction caused by heating, or a resin that cures by addition polymerization or radical polymerization caused by light.
  • thermosetting silicone resins that cure by an addition reaction caused by heating are preferred, since they do not produce by-products in the curing reaction and the physical properties of the cured film are stable.
  • the curable silicone resin is a thermosetting type, it is characterized in that an alkenyl group such as a vinyl group (Vi group) or a hexenyl group is introduced into the side chain and/or the terminal of the main chain consisting of a siloxane bond in the structure.
  • an alkenyl group such as a vinyl group (Vi group) or a hexenyl group is introduced into the side chain and/or the terminal of the main chain consisting of a siloxane bond in the structure.
  • the curable silicone resin may be any polymer having a main chain of siloxane bonds consisting of silicon and oxygen.
  • examples of the curable silicone resin include those in which various substituents have been introduced into the side chains or terminals of the main chain consisting of siloxane bonds, such as methyl groups, phenyl groups, polyethers, epoxy groups, amines, carboxyl groups, aralkyl groups, and the like, or combinations of two or more of these groups.
  • a curable silicone resin is a silicone resin in which an Si—H group and an alkenyl group such as a vinyl group are introduced into the side chain and/or terminal of a linear main chain formed of siloxane bonds.
  • the content of Si—H groups is preferably 0.8 to 2.2 mol % relative to the total amount of siloxane components, more preferably 1.2 mol % or more, particularly preferably 1.4 mol % or more, and more preferably 2.1 mol % or less, particularly preferably 2.0 mol % or less.
  • the content of Si—H groups is preferably 0.8 to 2.2 mol % of the total amount of siloxane components in the curable silicone resin, more preferably 1.2 mol % or more, particularly preferably 1.4 mol % or more, more preferably 2.1 mol % or less, and particularly preferably 2.0 mol % or less.
  • the silicone crosslinking agent described below is preferred as the crosslinking agent.
  • the content of vinyl groups in the curable silicone resin is preferably 0.4 to 1.5 mol % of the total amount of siloxane components, more preferably 0.5 mol % or more, even more preferably 0.6 mol % or more, and even more preferably 1.3 mol % or less.
  • the curable silicone resin may be a combination of two or more types of curable silicone resins.
  • the content ratio of each of the above-mentioned functional groups is preferably such that the content of vinyl groups and the content of Si—H groups in the total of the two or more types of curable silicone resins are within the above-mentioned ranges.
  • a curable silicone resin (main component) having an alkenyl group such as a vinyl group and a silicone resin (also called a silicone crosslinking agent) having a Si—H group can be used in combination.
  • the release layer composition can be appropriately cured by mixing the main component and the silicone crosslinking agent and causing an addition reaction by heating.
  • the content of vinyl groups in the curable silicone resin constituting the main component is preferably 0.4 to 2.5 mol%, more preferably 0.5 mol% or more, even more preferably 0.6 mol% or more, and more preferably 2.0 mol% or less, even more preferably 1.5 mol% or less.
  • An example of a silicone crosslinking agent is a silicone resin in which an Si—H group and an alkenyl group such as a vinyl group are introduced into the side chain and/or terminal of a linear main chain formed of siloxane bonds.
  • the silicone crosslinking agent may constitute a part of the curable silicone resin.
  • the number average molecular weight (Mn) of the curable silicone resin is preferably 9,000 or more and 350,000 or less.
  • Mn number average molecular weight of the curable silicone resin
  • the number average molecular weight (Mn) of the curable silicone resin is set to the above lower limit or more, when an adhesive layer is laminated on a release film, the amount of low molecular weight silicone resin that elutes or migrates into the adhesive layer can be reduced, and by applying a thick release layer, it becomes easier to obtain a light release effect.
  • the number average molecular weight (Mn) of the curable silicone resin is set to the above upper limit or less, it prevents the viscosity from increasing and the fluidity of the release layer composition from decreasing.
  • the ratio (Mw/Mn) of the mass average molecular weight (Mw) to the number average molecular weight (Mn) of the curable silicone resin is preferably 1.7 to 2.7, more preferably 1.9 or more, and even more preferably 2.5 or less. By satisfying this range, it is expected that the crosslinking reaction will proceed efficiently.
  • the number average molecular weight (Mn) and mass average molecular weight (Mw) are values determined by gel permeation chromatography (GPC) measurement using polystyrene as a standard. Specifically, a chromatogram is measured using a GPC measurement device, and the number average molecular weight (Mn) and mass average molecular weight (Mw) are determined based on a calibration curve using standard polystyrene.
  • THF Tetrahydrofuran
  • an "Ecosec 8320" manufactured by Tosoh Corporation was used, and a "TSKgel guard column HXL-L” manufactured by Tosoh Corporation and four “TSKgel GMHXL” columns manufactured by Tosoh Corporation were used in conjunction.
  • the analysis was carried out under conditions of an oven temperature of 40° C. and a THF flow rate of 1.0 mL/min, and RI was used for detection.
  • the curable silicone resin may be a combination of two or more types of curable silicone resins, in which case the average molecular weight of the two or more types of curable silicone resins is preferably within the above range, where the average is a weighted average weighted by the mass of each resin. Furthermore, when a base resin and a silicone crosslinking agent are used as the curable silicone resin, it is preferable that the number average molecular weight, mass average molecular weight, and Mw/Mn of the base resin are within the above ranges.
  • the curable silicone resin preferably has a viscosity of 1 to 400 mcps at 25° C. when diluted with n-heptane solvent to a concentration of 15% by mass. If the viscosity of the present curable silicone resin is 1 mcps or more, the appropriate viscosity of the coating liquid suppresses repelling and results in a good coating appearance, which is preferable. If the viscosity is 400 mcps or less, the fluidity of the release layer composition can be maintained, the occurrence of streaky coating unevenness when the release layer composition is applied can be suppressed, and the release layer surface can be made smooth.
  • the viscosity of the curable silicone resin is more preferably 1.0 mcps or more, more preferably 10 mcps or more, and more preferably 300 mcps or less, more preferably 200 mcps or less.
  • the viscosity was measured by diluting the curable silicone resin with n-heptane to 15% by mass, and measuring the viscosity of this solution at 25° C. using an E-type viscometer (TVE-22L, manufactured by Toki Sangyo Co., Ltd.).
  • the curable silicone resin may be either a solventless curable silicone or a solvent curable silicone, or a combination of both.
  • solventless curable silicone refers to a silicone with a viscosity that allows it to be applied without diluting it with a solvent, and is a silicone resin with a relatively low molecular weight that is made up of short polysiloxane chains.
  • solvent-curable silicone is a silicone resin that is so viscous that it cannot be applied without being diluted with a solvent, and is a silicone that has a relatively high molecular weight compared to solventless-curable silicone.
  • the curable silicone resin has a medium number average molecular weight (Mn) and a medium viscosity, as described above, and furthermore, it is preferable that it is a solvent-type curable silicone, from the viewpoints that it has good adhesion to the substrate film, has a good coating appearance without uneven coating, and makes it easy to adjust the film thickness of the release layer.
  • the release layer composition When the release layer composition contains a certain amount of vinyl groups relative to the total amount of siloxane components, the release layer is sufficiently cured, and on the other hand, by not containing an excessive amount of alkenyl groups, i.e., vinyl groups, it is possible to prevent the peel force after exposure to air from becoming too strong.
  • the release layer composition preferably contains 0.4 to 1.0 mol% of vinyl groups relative to the total amount of siloxane components.
  • the release layer composition contains 0.5 mol% or more of vinyl groups, and even more preferably 0.6 mol% or more, and even more preferably 0.9 mol% or less of vinyl groups.
  • the release layer composition When the release layer composition contains a certain amount of Si-H groups relative to the total amount of siloxane components, the release layer will be sufficiently cured, and on the other hand, if the amount of Si-H groups is not excessive, the Si-H groups remaining after curing will be prevented from reacting with the adhesive layer, and heavy peeling of the release film can be suppressed.
  • the release layer composition preferably contains 0.8 to 2.2 mol% of Si-H groups relative to the total amount of siloxane components, more preferably 1.2 mol% or more, particularly preferably 1.4 mol% or more, and more preferably 2.1 mol% or less, and particularly preferably 2.0 mol% or less of Si-H groups.
  • the release layer composition may contain components other than the curable silicone resin, such as catalysts, reaction control agents, crosslinking agents, polymerization initiators, diluting solvents, light release agents, release control agents, and other additives, as needed.
  • components other than the curable silicone resin such as catalysts, reaction control agents, crosslinking agents, polymerization initiators, diluting solvents, light release agents, release control agents, and other additives, as needed.
  • the total content of siloxane components in the release layer composition can be measured, for example, by 1H -NMR from the integral ratio of the dimethylsiloxane unit in the main chain to other units.
  • the vinyl group and Si—H group contents represent the ratio to the total amount of functional groups bonded to the siloxane chain, and can be evaluated by measuring 1H -NMR.
  • the present invention is not limited to this method.
  • the release layer i.e., the release layer composition
  • the release layer is substantially free of particles.
  • the release layer can stabilize release properties while reducing migration.
  • substantially free means that the release layer (release layer composition) may contain particles in such a small amount that the effects of the present invention are not impaired; for example, it may contain particles that are unavoidably mixed in.
  • the specific particle content in the release layer is, for example, less than 0.05% by mass, preferably less than 0.01% by mass, and more preferably less than 0.0001% by mass, based on non-volatile components. Note that the range of the particle content in this release layer composition based on non-volatile components is the same as the particle content described above.
  • the release layer composition may contain, in addition to the curable silicone resin, a light release agent, which is preferably a silicone oil having a dimethylsiloxane skeleton (DM) represented by the following formula (I) and a methylphenylsiloxane skeleton (MP) represented by the following formula (II):
  • a light release agent which is preferably a silicone oil having a dimethylsiloxane skeleton (DM) represented by the following formula (I) and a methylphenylsiloxane skeleton (MP) represented by the following formula (II):
  • DM dimethylsiloxane skeleton
  • MP methylphenylsiloxane skeleton
  • the molar ratio (DM:MP) of the dimethylsiloxane skeleton (DM) represented by formula (I) above to the methylphenylsiloxane skeleton (MP) represented by formula (II) above is preferably in the range of 98:2 to 70:30, more preferably 95:5 to 80:20, and particularly preferably 92:8 to 85:15.
  • the light release agent preferably has a weight average molecular weight of less than 10,000.
  • a light release agent having a weight average molecular weight of less than 10,000 is advantageous in terms of migration and light release properties.
  • the content of the light release agent in the release layer composition is preferably in the range of 0.1 to 10 parts by mass, more preferably in the range of 0.5 to 8 parts by mass, and even more preferably in the range of 0.8 to 5 parts by mass, relative to 100 parts by mass of the curable silicone resin.
  • content of the light release agent is equal to or greater than the above lower limit, light release can be achieved, and when it is equal to or less than the above upper limit, adhesion to the substrate is good.
  • a release control agent (MQ resin (B)) can be used in combination.
  • the MQ resin (B) is a silicone resin containing siloxane units represented by M units [R 3 SiO 1/2 (wherein R is a monovalent hydrocarbon group)] and siloxane units represented by Q units [SiO 4/2 ].
  • the MQ resins may be used alone or in combination of two or more, and may contain D units [R 2 SiO 2/2 (wherein R is a monovalent hydrocarbon)] or T units [RSiO 3/2 (wherein R is a monovalent hydrocarbon)].
  • the functional groups contained in the molecule do not contain either alkenyl groups or Si—H groups. If the MQ resin contains either alkenyl groups or Si—H groups, the amount of unreacted components (Si—H groups or alkenyl groups) remaining in the release layer is likely to increase, making it more likely to experience heavy release.
  • the ratio of M units to Q units is preferably 0.1:1.0 to 1.0:1.0, more preferably 0.7:1.0 to 1.0:1.0. If the M units (molar ratio) is less than 0.1, the crosslink density will decrease and the release force may not be sufficiently strong. On the other hand, if the Q units (molar ratio) is greater than 1.0, the coating film may become too hard and brittle.
  • MQ resin (B) examples include KS-3800 and X-92-183 manufactured by Shin-Etsu Chemical Co., Ltd., and SD7292, BY24-843, and BY24-4980 manufactured by Dow Corning Toray Co., Ltd.
  • the mass ratio ((B)/(A)) of the curable silicone resin (A) to the MQ resin (B) is preferably in the range of 0.01 to 1.5, and even more preferably 0.05 to 1.0.
  • (B)/(A) is 0.01 or greater, the peel force can be made sufficiently strong.
  • (B)/(A) is 1.5 or less, poor appearance of the release layer caused by the poor film-forming properties of the MQ resin does not occur.
  • the release layer composition may contain, as necessary, for example, a curing catalyst, a diluent solvent, a reaction control agent, a crosslinking agent other than the silicone crosslinking agent described above, a polymerization initiator, an adhesion promoter, and other additives.
  • an example of a release layer composition may include a composition containing a curable silicone resin (main component) having an alkenyl group such as a vinyl group, a silicone crosslinking agent having a hydrosilyl group (Si-H group) on the side chain and/or end of the main chain consisting of a siloxane bond, a catalyst containing platinum (Pt) (platinum-based catalyst), and a solvent.
  • a curable silicone resin main component
  • main component having an alkenyl group such as a vinyl group
  • a catalyst containing platinum (Pt) platinum-based catalyst
  • the release layer composition may optionally contain a curing catalyst, i.e., a catalyst for promoting the hydrosilylation addition reaction between the alkenyl group bonded to the silicon atom of the curable silicone resin and the hydrogen silane (SiH) group of the silicone crosslinker.
  • a curing catalyst i.e., a catalyst for promoting the hydrosilylation addition reaction between the alkenyl group bonded to the silicon atom of the curable silicone resin and the hydrogen silane (SiH) group of the silicone crosslinker.
  • the curing catalyst include, but are not limited to, platinum black, platinic chloride, chloroplatinic acid, reaction products of chloroplatinic acid with monohydric alcohols, complexes of chloroplatinic acid with olefins, platinum-based catalysts such as platinum bisacetoacetate, palladium-based catalysts, and rhodium-based catalysts.
  • the content of the curing catalyst in the release layer composition is preferably 0.5 to 500 ppm by mass, more preferably 5 ppm by mass or more, and even more preferably 10 ppm by mass or more, more preferably 300 ppm by mass or less, and even more preferably 200 ppm by mass or less, in terms of metal equivalent, relative to the curable silicone resin.
  • the release layer composition may contain a diluent solvent, if necessary.
  • diluent solvents include aromatic hydrocarbons such as toluene, aliphatic hydrocarbons such as hexane, heptane, and isooctane, esters such as ethyl acetate and butyl acetate, ketones such as ethyl methyl ketone (MEK) and isobutyl methyl ketone, alcohols such as ethanol and 2-propanol, and ethers such as diisopropyl ether and dibutyl ether. These are preferably used alone or in combination, taking into consideration solubility, coatability, boiling point, and the like.
  • the diluent solvent is a volatile component that volatilizes upon drying after application.
  • the release layer composition may contain a reaction inhibitor, if necessary.
  • reaction inhibitors include acetylene alcohol.
  • One type of reaction inhibitor may be used, or two or more types may be used in combination, if necessary.
  • the content of the reaction inhibitor is preferably 0.001 to 5.0 parts by mass per 100 parts by mass of the total amount of the release layer composition (based on non-volatile components), more preferably 0.01 parts by mass or more, even more preferably 0.05 parts by mass or more, and more preferably 1.0 part by mass or less, and even more preferably 0.5 parts by mass or less.
  • the thickness of the resin layer A is preferably in the range of 0.05 to 1.5 ⁇ m to achieve a predetermined peel strength. If the thickness of the release layer is less than 0.05 ⁇ m, it may be difficult to control the peel strength of the resin layer A, as described below. On the other hand, if the thickness is greater than 1.5 ⁇ m, it may increase the migration of the release agent component to the opposing adherend (e.g., adhesive tape, etc.) to which it is attached, or blocking may not be sufficiently prevented. From the viewpoint of preventing blocking and suppressing the increase in migration, the thickness of the resin layer A is preferably in the range of 0.1 to 1.3 ⁇ m, more preferably 0.1 to 1.0 ⁇ m.
  • the thickness of the resin layer A is preferably in the range of 0.1 to 1.3 ⁇ m, more preferably 0.1 to 1.0 ⁇ m.
  • Resin layer A can be formed, for example, by applying the release layer composition to at least one side of a copolymer polyester film and then drying and curing it as appropriate.
  • the release layer composition can be applied by in-line coating on the molding line during the molding of the copolymer polyester film, or by offline coating after the film has been molded.
  • the present release film may have "another layer” between the present substrate film and the present resin layer A.
  • the “other layer” include layers having various functions such as an antistatic layer, an oligomer sealing layer, etc.
  • the layer provided between the present copolymer polyester film and the present resin layer A is preferably a cured resin layer.
  • the release film has excellent flexibility at room temperature, and is not only flexible but also has a large elongation rate, and yet can exhibit heat resistance sufficient for practical use.
  • the release film has the above-mentioned properties and is therefore suitable for use in various stretching processes, and is particularly suitable for use in stretch molding processes in which various molded products are obtained by stretching.
  • the release film of the present invention has excellent flexibility in the low temperature range, and is not only flexible but also has a high elongation rate. At the same time, it has a moderate storage modulus in the high temperature range, which is an opposing characteristic, and is therefore heat resistance sufficient for practical use. Therefore, it is useful for semiconductor manufacturing, and is particularly useful as a release film for semiconductor compression molding, used in compression molding.
  • film includes the term “sheet”
  • sheet includes the term “film”.
  • panel when used, such as an image display panel or a protective panel, it encompasses a plate, a sheet, and a film.
  • the quantity is “X or more” (X is any number), it also means that the quantity is “preferably greater than X” unless otherwise specified, and when it is stated that the quantity is “Y or less” (Y is any number), it also means that the quantity is “preferably smaller than Y” unless otherwise specified.
  • Tensile storage modulus E' Based on JIS K 7244, a dynamic viscoelasticity measuring device DVA-200 manufactured by IT Measurement & Control Co., Ltd. was used to measure the length (MD) direction and width (TD) direction of the sample films obtained in the Examples and Comparative Examples from -100°C to 200°C at a vibration frequency of 10 Hz, a strain of 0.1%, and a heating rate of 1°C/min. From the obtained data, the tensile storage moduli E' at 80°C and 180°C were obtained, and the average values in the length (MD) and width (TD) were used to determine the storage moduli at 80°C and 180°C. In addition, the ratio of the storage moduli was also calculated from the storage moduli at 80°C and 180°C.
  • Copolymer polyester (a1-1) A copolymer polyester (a1-1) (intrinsic viscosity (IV) 0.70 dl/g) was prepared, which contained terephthalic acid and adipic acid (having 6 carbon atoms) as dicarboxylic acid components, with the terephthalic acid content being 85% by mass and the adipic acid content being 15% by mass, and the alcohol components being 45% by mass of 1,4-butanediol and 55% by mass of 1,6-hexanediol.
  • Copolymer polyester (a1-2) A copolymer polyester (a1-2) (intrinsic viscosity (IV) 0.70 dL/g) was prepared, which contained terephthalic acid and isophthalic acid as dicarboxylic acid components, with the terephthalic acid content being 78% by mass and the isophthalic acid content being 22% by mass, and which contained ethylene glycol 98% by mass and diethylene glycol 2% by mass as alcohol components.
  • homopolyester (a2-1) was prepared, which was a polyester having a dicarboxylic acid component of terephthalic acid and an alcohol component of 98% by mass of ethylene glycol and 2% by mass of diethylene glycol, and had an intrinsic viscosity (IV) of 0.64 dl/g.
  • a particle-containing homopolyester (a2-2) (particle-containing homoPET) was prepared.
  • the polyester had a dicarboxylic acid component of terephthalic acid and alcohol components of 98% by mass of ethylene glycol and 2% by mass of diethylene glycol, and had an intrinsic viscosity (IV) of 0.62 dL/g and contained 0.2% by mass of silica particles having an average particle size of 3 ⁇ m.
  • Chips of a polyester composition containing 35% by mass of copolymer polyester (a1-1), 50% by mass of homopolyester (a2-1), and 15% by mass of homopolyester (a2-2) were fed into a main vented twin-screw extruder set at 270°C.
  • the extrusion was performed through a die and rapidly cooled and solidified on a cooling roll whose surface temperature was set at 25° C. using an electrostatic application adhesion method, to obtain an unstretched sheet.
  • the unstretched sheet was then stretched 3.0 times in the machine direction (MD) at 60°C, introduced into a tenter, and then stretched 4.3 times in the width direction (TD) at 85°C, after which it was heat-treated at 230°C for 10 seconds to obtain a copolymer polyester film (sample) having a thickness of 50 ⁇ m.
  • a resin layer A made of the following resin layer composition was applied to a thickness (after drying) of 0.1 ⁇ m, and after drying at 120° C. for 20 seconds, a release film (sample film) with a thickness of 50 ⁇ m was obtained.
  • Curable silicone resin (Dow Toray LTC856): 100 parts by mass Curing agent (Dow Toray SRX-212): 1 part by mass Solvent Toluene: 600 parts by mass MEK: 600 parts by mass Hexane: 600 parts by mass
  • Example 1-2 A release film (sample film) having a thickness of 50 ⁇ m was obtained in the same manner as in Example 1, except that the type of resin layer A was changed.
  • Curable silicone resin (X-62-5039 manufactured by Shin-Etsu Chemical Co., Ltd.): 80 parts by mass Curable silicone resin (KS-3800 manufactured by Shin-Etsu Chemical Co., Ltd.): 20 parts by mass Curing agent (PL-5000 manufactured by Shin-Etsu Chemical Co., Ltd.): 2 parts by mass Solvent Toluene: 600 parts by mass MEK: 600 parts by mass Hexane: 600 parts by mass
  • Chips of a polyester composition containing 35% by mass of copolymer polyester (a1-1) and 65% by mass of homopolyester (a2-1) were fed into a main vented twin-screw extruder set at 270°C for the intermediate layer (copolymer polyester layer (A1)), and chips of a polyester composition containing 35% by mass of copolymer polyester (a1-1), 35% by mass of homopolyester (a2-1), and 30% by mass of homopolyester (a2-2) were fed into another vented twin-screw extruder set at 270°C for the surface layers (polyester layers (B1) and (B2)).
  • the polyester raw materials were co-extruded from the die and rapidly solidified on a cooling roll set at 25°C using an electrostatic adhesion method, to obtain an unstretched sheet.
  • the resulting unstretched sheet was then stretched 3.0 times in the machine direction (MD) at 60°C, introduced into a tenter, and then stretched 4.3 times in the width direction (TD) at 85°C, after which it was heat-treated at 230°C for 10 seconds to obtain a 50 ⁇ m thick copolymer polyester film (sample) with a multilayer structure of polyester layer (B1)/copolymer polyester layer (A1)/polyester layer (B2).
  • resin layer A consisting of the resin layer composition used in Example 1-1, was applied to a thickness (after drying) of 0.1 ⁇ m, and after drying at 120°C for 20 seconds, a 50 ⁇ m thick release film (sample film) was obtained.
  • Example 2-2 A release film (sample film) having a thickness of 50 ⁇ m was obtained in the same manner as in Example 2-1, except that the resin composition for forming the resin layer A was changed to that used in Example 1-2.
  • Examples 2-3 and 2-5 The same procedure as in Example 2-1 was carried out except that the compositions of the polyesters for the intermediate layer and surface layer were changed as shown in Table 1, to obtain release films (sample films) having a thickness of 50 ⁇ m.
  • Examples 2-4 and 2-6 The same procedure as in Example 2-1 was carried out, except that the compositions of the polyesters for the intermediate layer and the surface layer were changed as shown in Table 1 and the resin composition for forming the resin layer A was changed to that used in Example 1-2, to obtain a release film (sample film) having a thickness of 50 ⁇ m.
  • Chips of a polyester composition containing 85% by mass of copolymer polyester (a1-2) and 15% by mass of homopolyester (a2-2) were fed into a main vented twin-screw extruder set at 270°C.
  • the extruded material was extruded from a die and rapidly cooled and solidified on a cooling roll whose surface temperature was set at 25° C. using an electrostatic application adhesion method, to obtain an unstretched sheet.
  • Chips of a polyester composition containing 92% by mass of homopolyester (a2-1) and 8% by mass of homopolyester (a2-2) were fed into a main vented twin-screw extruder set at 280°C.
  • the extruded material was extruded from a die and rapidly cooled and solidified on a cooling roll whose surface temperature was set at 25° C. using an electrostatic application adhesion method, to obtain an unstretched sheet.
  • the mol% of the dicarboxylic acid component and the alcohol component are the proportions relative to the dicarboxylic acid component and the alcohol component, respectively, in all of the polyester (A) (or polyester (Z)) contained in the copolymer polyester film (copolymer polyester layer (A1)).
  • the mol % of the dicarboxylic acid component and the alcohol component is the ratio to the dicarboxylic acid component and the alcohol component, respectively, in all the polyesters (Z) contained in the copolymer polyester film.

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Abstract

This release film is provided with a resin layer A on at least one surface of a copolyester film that contains a copolyester. The storage modulus of the release film is 1000 MPa or less at 80°C, and is 30 MPa or more at 180°C. The ratio of the storage modulus at 80°C with respect to the storage modulus at 180°C is 13 or less.

Description

離型フィルムRelease film

 本発明は離型フィルムに関するものである。 The present invention relates to a release film.

 ポリエステルフィルムとして代表的なポリエチレンテレフタレート(PET)フィルム、特に2軸延伸PETフィルムは、透明性、機械強度、耐熱性、柔軟性などに優れているため、工業材料、光学材料、電子部品材料、電池用包装材など様々な分野に使用されている。 Polyethylene terephthalate (PET) film, a typical polyester film, especially biaxially oriented PET film, is used in a variety of fields, including industrial materials, optical materials, electronic component materials, and battery packaging, due to its excellent transparency, mechanical strength, heat resistance, and flexibility.

 ところで、半導体チップは通常、外気からの遮断及び保護のため樹脂で封止され、パッケージと呼ばれる成形品の状態で基板上に実装される。
 一方、パッケージの小型化、多ピン化等の要請から、BGA方式及びWL-CSP方式の分野では、1ショットの大サイズ化と高効率化を目的として、従来のトランスファーモールド方式からコンプレッションモールド方式へと成型方法の変更が進んでいる。
 従来は離型フィルムとして、フッ素樹脂フィルム(例えば、ETFE(エチレン-テトラフルオロエチレン共重合体)のフィルム)が汎用的であったが、昨今の有機フッ素化合物(PFAS;Polyfluoroalkylsubstances)規制による懸念があり、代替フィルムの検討が進められている。
Incidentally, semiconductor chips are usually sealed with resin to protect them from the outside air, and are mounted on a substrate in the form of a molded product called a package.
On the other hand, in the fields of BGA and WL-CSP, due to the demand for smaller packages and more pins, there has been a shift in molding methods from the conventional transfer molding method to the compression molding method, with the aim of increasing the size and efficiency of one shot.
Conventionally, fluororesin films (for example, ETFE (ethylene-tetrafluoroethylene copolymer) films) have been widely used as release films. However, there are concerns about the recent restrictions on organic fluorine compounds (PFAS; Polyfluoroalkylsubstances), and alternative films are being investigated.

特許6414345号公報Patent No. 6414345 特許7170975号公報Patent No. 7170975 特許7287273号公報Patent No. 7287273

 上述のように、ポリエステルフィルムは種々の特性を有し、フッ素樹脂フィルムの代替フィルムとして有力である。
 しかしながら、通常の成型用ポリエステルフィルムでは、例えば、予備加熱として、成型加工温度に慣らす目的で、ポリエステルフィルムのTg(ガラス転移温度)を超えた辺りで、80℃近傍の温度領域では、フッ素樹脂フィルムのように大きく伸びず、一方、実際の成型加工温度領域である、160℃を超える、高温領域では、フッ素樹脂フィルムは、ある程度、強度を保持するのに対して、汎用的な、成型用ポリエステルフィルムでは、強度低下が顕著となり、フィルム特性が全く異なるために、フッ素樹脂フィルムの代替として利用するのが困難な状況にあった。
As described above, polyester films have various properties and are promising alternatives to fluororesin films.
However, with ordinary polyester films for molding, for example, when the polyester film is preheated to acclimate it to the molding temperature, the Tg (glass transition temperature) of the polyester film is exceeded, and in the temperature range of around 80°C, the film does not stretch as much as fluororesin films. On the other hand, in the high temperature range of over 160°C, which is the actual molding temperature range, fluororesin films retain a certain degree of strength, whereas general-purpose polyester films for molding show a significant decrease in strength. As the film properties are completely different, it has been difficult to use polyester films for molding as a substitute for fluororesin films.

 そこで本発明の課題は、例えば、半導体パッケージをコンプレッションモールド方式により樹脂成型する際に、半導体パッケージにダメージを与えることなく封止材と金型とを容易に離型可能であり、フッ素樹脂フィルムの代替品として使用可能な、半導体コンプレッション成型用離型フィルムを提供することにある。 The object of the present invention is to provide a release film for semiconductor compression molding that can be used as a replacement for fluororesin film, for example, when molding a semiconductor package using resin compression molding, allowing the encapsulant to be easily released from the mold without damaging the semiconductor package.

 本発明は、以下を要旨とする。
[1]共重合ポリエステルを含有する共重合ポリエステルフィルムの少なくとも一方の面に樹脂層Aを備えた離型フィルムであって、前記離型フィルムの80℃の貯蔵弾性率が1000MPa以下であり、180℃の貯蔵弾性率が30MPa以上であり、180℃の貯蔵弾性率に対する80℃の貯蔵弾性率の比が13以下である、離型フィルム。
[2]前記共重合ポリエステルは、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)と、エチレングリコール(Y1)以外のその他のアルコール成分(Y2)との共重合ポリエステル(z1)を含み、前記共重合ポリエステルフィルムに含有される全てのポリエステル(Z)におけるジカルボン酸成分に占める、炭素数4~10のジカルボン酸成分(X2)の割合が1~30mol%であり、かつアルコール成分に占めるその他のアルコール成分(Y2)の割合が15~60mol%である、上記[1]に記載の離型フィルム。
[3]炭素数4~10のジカルボン酸成分(X2)が脂肪族ジカルボン酸を含む、上記[2]に記載の離型フィルム。
[4]脂肪族ジカルボン酸がアジピン酸を含む、上記[3]に記載の離型フィルム。
[5]その他のアルコール成分(Y2)が1,4-ブタンジオールを含む、上記[2]~[4]の何れかに記載の離型フィルム。
[6]その他のアルコール成分(Y2)が1,4-ブタンジオールと1,6-ヘキサンジオールとを含む、上記[2]~[5]の何れかに記載の離型フィルム。
[7]前記共重合ポリエステルとして、共重合ポリエステル(a1)を含有する共重合ポリエステル層(A1)を備えた共重合ポリエステルフィルムである、上記[1]~[6]の何れかに記載の離型フィルム。
[8]共重合ポリエステル層(A1)が、共重合ポリエステル(a1)以外のポリエステルであり、かつジカルボン酸成分としてテレフタル酸を含み、アルコール成分としてエチレングリコールを含むポリエステル(a2)をさらに含む、上記[7]に項記載の離型フィルム。
[9]共重合ポリエステル層(A1)の表裏両面に、ポリエステル層(B1)及びポリエステル層(B2)をそれぞれ備える、上記[7]~[8]の何れかに記載の離型フィルム。
[10]ナノTAの軟化温度測定による、前記共重合ポリエステル層(A1)と、ポリエステル層(B1)及びポリエステル層(B2)の少なくともいずれかとの温度差が5℃以上である、上記[9]に記載の離型フィルム。
[11]樹脂層Aがシリコーン系樹脂を含む、上記[1]~[10]の何れかに記載の離型フィルム。
[12]樹脂層Aが非シリコーン系樹脂を含む、上記[1]~[10]の何れかに記載の離型フィルム。
[13]半導体製造用である、上記[1]~[12]の何れかに記載の離型フィルム。
[14]コンプレッションモールド用である、上記[13]に記載の離型フィルム。
The present invention provides the following.
[1] A release film comprising a resin layer A on at least one surface of a copolymer polyester film containing a copolymer polyester, wherein the release film has a storage modulus at 80°C of 1000 MPa or less, a storage modulus at 180°C of 30 MPa or more, and a ratio of the storage modulus at 80°C to the storage modulus at 180°C of 13 or less.
[2] The release film according to the above [1], wherein the copolymerized polyester comprises a copolymerized polyester (z1) of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1), and the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (Z) contained in the copolymerized polyester film is 1 to 30 mol % and the proportion of the other alcohol component (Y2) in the alcohol components is 15 to 60 mol %.
[3] The release film according to the above [2], wherein the dicarboxylic acid component (X2) having 4 to 10 carbon atoms includes an aliphatic dicarboxylic acid.
[4] The release film according to the above [3], wherein the aliphatic dicarboxylic acid includes adipic acid.
[5] The release film according to any one of the above [2] to [4], wherein the other alcohol component (Y2) includes 1,4-butanediol.
[6] The release film according to any one of the above [2] to [5], wherein the other alcohol component (Y2) includes 1,4-butanediol and 1,6-hexanediol.
[7] The release film according to any one of the above [1] to [6], which is a copolymer polyester film having a copolymer polyester layer (A1) containing a copolymer polyester (a1) as the copolymer polyester.
[8] The release film according to the above item [7], wherein the copolymer polyester layer (A1) is a polyester other than the copolymer polyester (a1) and further contains a polyester (a2) containing terephthalic acid as a dicarboxylic acid component and ethylene glycol as an alcohol component.
[9] The release film according to any one of the above [7] to [8], which comprises a polyester layer (B1) and a polyester layer (B2) on both the front and back surfaces of the copolymer polyester layer (A1), respectively.
[10] The release film according to the above [9], wherein the temperature difference between the copolymer polyester layer (A1) and at least one of the polyester layer (B1) and the polyester layer (B2) is 5°C or more, as determined by softening temperature measurement using nano TA.
[11] The release film according to any one of the above [1] to [10], wherein the resin layer A contains a silicone-based resin.
[12] The release film according to any one of the above [1] to [10], wherein the resin layer A contains a non-silicone resin.
[13] The release film according to any one of the above [1] to [12], which is used in semiconductor manufacturing.
[14] The release film according to the above [13], which is for use in a compression mold.

 本発明によれば、例えば、半導体パッケージをコンプレッションモールド方式により樹脂成型する際に、半導体パッケージにダメージを与えることなく封止材と金型とを容易に離型可能であり、フッ素樹脂フィルムの代替品として使用可能な、半導体コンプレッション成型用離型フィルムを提供することができる。 The present invention provides a release film for semiconductor compression molding that can be used as a replacement for fluororesin film, allowing for easy release of the encapsulant from the mold without damaging the semiconductor package, for example, when molding a semiconductor package using resin compression molding.

実施例1-1,1-2,比較例1,2および参考例(フッ素樹脂フィルム)について、TD方向の温度変化に対する貯蔵弾性率変化をプロットしたデータ曲線を示す。The data curves are plots of the change in storage modulus versus the temperature change in the TD direction for Examples 1-1 and 1-2, Comparative Examples 1 and 2, and Reference Example (fluororesin film).

 次に、本発明の実施形態の一例について説明する。但し、本発明が、次に説明する実施形態に限定されるものではない。 Next, an example of an embodiment of the present invention will be described. However, the present invention is not limited to the embodiment described below.

[離型フィルム]
 本発明の離型フィルムは、共重合ポリエステルを含有する共重合ポリエステルフィルムの少なくとも一方の面に樹脂層Aを備え、離型フィルムの80℃の貯蔵弾性率が1000MPa以下であり、180℃の貯蔵弾性率が30MPa以上であり、かつ180℃の貯蔵弾性率に対する80℃の貯蔵弾性率の比が13以下であることを特徴とする。
[Release film]
The release film of the present invention is characterized in that it comprises a resin layer A on at least one surface of a copolymer polyester film containing a copolymer polyester, and the release film has a storage modulus of 1000 MPa or less at 80°C, a storage modulus of 30 MPa or more at 180°C, and a ratio of the storage modulus at 80°C to the storage modulus at 180°C of 13 or less.

<共重合ポリエステルフィルム>
 本発明の一実施形態に係る離型フィルムを構成する共重合ポリエステルフィルム(以下、「本共重合ポリエステルフィルム」と称する。)は、共重合ポリエステルを含有する。本共重合ポリエステルフィルムは、例えば、共重合ポリエステルとして共重合ポリエステル(a1)を含有する共重合ポリエステル層(A1)を備えた単層又は積層のフィルムである。
<Copolymer polyester film>
The copolymerized polyester film constituting the release film according to one embodiment of the present invention (hereinafter referred to as the "copolymerized polyester film") contains a copolymerized polyester. The copolymerized polyester film is, for example, a single-layer or multilayer film having a copolymerized polyester layer (A1) containing a copolymerized polyester (a1) as the copolymerized polyester.

 本共重合ポリエステルフィルムは、一軸方向又は二軸方向に延伸された延伸フィルムであるのが好ましく、一軸延伸フィルムであっても、二軸延伸フィルムであってもよい。中でも、力学特性のバランスや平面性に優れる点で、二軸延伸フィルムであるのが好ましい。
 本共重合ポリエステルフィルムは、このような延伸フィルムであれば、離型フィルムの80℃の貯蔵弾性率を1000MPa以下としたり、180℃の貯蔵弾性率を30MPa以上としたりすることが容易となる。
The present copolymer polyester film is preferably a uniaxially or biaxially stretched film, and may be a uniaxially or biaxially stretched film, with a biaxially stretched film being preferred in terms of excellent balance of mechanical properties and flatness.
When the copolymer polyester film is such a stretched film, it becomes easy to make the storage modulus of the release film at 80°C 1000 MPa or less and the storage modulus at 180°C 30 MPa or more.

<共重合ポリエステル層(A1)>
 共重合ポリエステル層(A1)は、共重合ポリエステル(a1)を含有する層である。共重合ポリエステル層(A1)は、共重合ポリエステル(a1)以外にも、ポリエステル(a2)を含有することが好ましい。また、共重合ポリエステル層(A1)は、これら共重合ポリエステル(a1)及びポリエステル(a2)以外にも、樹脂(a3)を含有してもよい。
<Copolymer Polyester Layer (A1)>
The copolymer polyester layer (A1) is a layer containing a copolymer polyester (a1). The copolymer polyester layer (A1) preferably contains a polyester (a2) in addition to the copolymer polyester (a1). The copolymer polyester layer (A1) may also contain a resin (a3) in addition to the copolymer polyester (a1) and polyester (a2).

(共重合ポリエステル(a1))
 共重合ポリエステル(a1)は、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)と、エチレングリコール(Y1)以外のその他のアルコール成分(Y2)との共重合体である共重合ポリエステルである。なお、このような共重合体ポリエステルは、本明細書では共重合ポリエステル(z1)ということもあり、以下の共重合ポリエステル(a1)の説明は、共重合ポリエステル(z1)の説明でもある。共重合ポリエステル(a1)は、結晶性であっても、非晶性であってもよい。なお、炭素数4~10のジカルボン酸成分(X2)とは、テレフタル酸(X1)を除く炭素数4~10のジカルボン酸成分を意味する。
 共重合ポリエステル(a1)(共重合ポリエステル(z1))は、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)を含むジカルボン酸と、エチレングリコール(Y1)以外のその他のアルコール成分(Y2)を含むアルコール成分との重縮合物である。アルコール成分は、一般的にはジオール成分である。
(Copolymer polyester (a1))
The copolymer polyester (a1) is a copolymer of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1). In this specification, such a copolymer polyester is sometimes referred to as copolymer polyester (z1), and the following description of copolymer polyester (a1) also refers to copolymer polyester (z1). The copolymer polyester (a1) may be crystalline or amorphous. The dicarboxylic acid component (X2) having 4 to 10 carbon atoms refers to a dicarboxylic acid component having 4 to 10 carbon atoms excluding terephthalic acid (X1).
The copolymer polyester (a1) (copolymer polyester (z1)) is a polycondensate of a dicarboxylic acid including terephthalic acid (X1) and a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component including an alcohol component (Y2) other than ethylene glycol (Y1). The alcohol component is generally a diol component.

 上記炭素数4~10のジカルボン酸成分(X2)としては、芳香族ジカルボン酸、脂環族ジカルボン酸、脂肪族ジカルボン酸、多官能酸などを挙げることができる。これらの中では、常温下における貯蔵弾性率を良好にし、柔軟性、伸び率を向上させる観点から、脂肪族ジカルボン酸が好ましい。脂肪族ジカルボン酸は、炭素数4~10のジカルボン酸成分(X2)として単独で使用してもよいし、他の炭素数4~10のジカルボン酸成分と併用してもよい。
 炭素数4~10の脂肪族ジカルボン酸としては、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸などの飽和脂肪族ジカルボン酸が挙げられ、中でも、重合時の反応のし易さの観点から、アジピン酸、セバシン酸がより好ましく、アジピン酸がさらに好ましい。
Examples of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms include aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, and polyfunctional acids. Among these, aliphatic dicarboxylic acids are preferred from the viewpoint of improving the storage modulus at room temperature and improving flexibility and elongation. The aliphatic dicarboxylic acid may be used alone as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, or may be used in combination with other dicarboxylic acid components having 4 to 10 carbon atoms.
Examples of the aliphatic dicarboxylic acid having 4 to 10 carbon atoms include saturated aliphatic dicarboxylic acids such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid. Among these, from the viewpoint of ease of reaction during polymerization, adipic acid and sebacic acid are more preferred, and adipic acid is even more preferred.

 共重合ポリエステル(a1)(共重合ポリエステル(z1))を構成するジカルボン酸成分に占める炭素数4~10のジカルボン酸成分(X2)の割合は、後述する全てのポリエステル(Z)に対する(X2)の割合が所定の範囲になる限り限定されないが、例えば、1~30mol%、好ましくは1~25mol%、より好ましくは1~20mol%、その中でも特に4~15mol%である。
 また、共重合ポリエステル(a1)(共重合ポリエステル(z1))を構成するジカルボン酸成分に占めるテレフタル酸(X1)の割合は、例えば65~95mol%、好ましくは75~92mol%、より好ましくは80~90mol%である。
The proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the dicarboxylic acid components constituting the copolymer polyester (a1) (copolymer polyester (z1)) is not particularly limited as long as the proportion of (X2) relative to all of the polyesters (Z) described below falls within a predetermined range, but is, for example, 1 to 30 mol %, preferably 1 to 25 mol %, more preferably 1 to 20 mol %, and of these, particularly 4 to 15 mol %.
The proportion of terephthalic acid (X1) in the dicarboxylic acid components constituting the copolymer polyester (a1) (copolymer polyester (z1)) is, for example, 65 to 95 mol %, preferably 75 to 92 mol %, and more preferably 80 to 90 mol %.

 また、共重合ポリエステル(a1)(共重合ポリエステル(z1))において、ジカルボン酸成分は、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)からなってもよいし、本発明の主旨を損なわない範囲において、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)以外のジカルボン酸成分(その他のジカルボン酸成分(X3))を共重合体成分として含んでもよい。そのようなジカルボン酸成分としては、ドデカン二酸、エイコ酸、ダイマー酸およびそれらの誘導体などが挙げられる。
 共重合ポリエステル(a1)を構成するジカルボン酸成分に占めるその他のジカルボン酸成分(X3)の割合は、例えば10mol%以下、好ましくは5mol%以下、より好ましくは3mol%以下、最も好ましくは0mol%である。
In addition, in the copolymer polyester (a1) (copolymer polyester (z1)), the dicarboxylic acid component may consist of terephthalic acid (X1) and a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, or may contain a dicarboxylic acid component (other dicarboxylic acid component (X3)) other than terephthalic acid (X1) and the dicarboxylic acid component (X2) having 4 to 10 carbon atoms as a copolymer component, provided that the gist of the present invention is not impaired. Examples of such dicarboxylic acid components include dodecanedioic acid, eicosanoic acid, dimer acid, and derivatives thereof.
The proportion of the other dicarboxylic acid component (X3) in the dicarboxylic acid components constituting the copolymer polyester (a1) is, for example, 10 mol % or less, preferably 5 mol % or less, more preferably 3 mol % or less, and most preferably 0 mol %.

 その他のアルコール成分(Y2)としては、1,4-ブタンジオール、1,4-ヘキサンジオール、1,6-ヘキサンジオール、ジエチレングリコール、トリメチレングリコール、ペンタメチレングリコール、オクタメチレングリコール、デカメチレングリコール、ネオペンチルグリコール、2-エチル-2-ブチル-1,3-プロパンジオール等の脂肪族ジオール;1,2-シクロヘキサンジオール、1,1-シクロヘキサンジメチロール、1,4-シクロヘキサンジメタノール、2,5-ノルボルナンジメチロール等の脂環式ジオール;キシリレングリコール、4,4’-ジヒドロキシビフェニル、2,2-ビス(4’-ヒドロキシフェニル)プロパン、2,2-ビス(4’-β-ヒドロキシエトキシフェニル)プロパン、ビス(4-ヒドロキシフェニル)スルホン、ビス(4-β-ヒドロキシエトキシフェニル)スルホン酸等の芳香族ジオール;2,2-ビス(4’-ヒドロキシフェニル)プロパンのエチレンオキサイド付加物又はプロピレンオキサイド付加物、ダイマージオールなどを挙げることができる。これらは一種又は二種以上を混合して含んでいてもよい。
 上記した中でも、柔軟性および結晶性の観点から、脂肪族ジオールが好ましい。脂肪族ジオールは、炭素数4~8の脂肪族ジオールが好ましく、炭素数4~6の脂肪族ジオールがより好ましい。
Other alcohol components (Y2) include aliphatic diols such as 1,4-butanediol, 1,4-hexanediol, 1,6-hexanediol, diethylene glycol, trimethylene glycol, pentamethylene glycol, octamethylene glycol, decamethylene glycol, neopentyl glycol, and 2-ethyl-2-butyl-1,3-propanediol; 1,2-cyclohexanediol, 1,1-cyclohexanedimethylol, 1,4-cyclohexanedimethanol, and 2,5-norbornanediol. Examples include alicyclic diols such as methylol, aromatic diols such as xylylene glycol, 4,4'-dihydroxybiphenyl, 2,2-bis(4'-hydroxyphenyl)propane, 2,2-bis(4'-β-hydroxyethoxyphenyl)propane, bis(4-hydroxyphenyl)sulfone, and bis(4-β-hydroxyethoxyphenyl)sulfonic acid, ethylene oxide adducts or propylene oxide adducts of 2,2-bis(4'-hydroxyphenyl)propane, and dimer diol. These may be used alone or in combination.
Among the above, aliphatic diols are preferred from the viewpoints of flexibility and crystallinity. The aliphatic diol is preferably an aliphatic diol having 4 to 8 carbon atoms, more preferably an aliphatic diol having 4 to 6 carbon atoms.

 脂肪族ジオールは、より具体的には、ジエチレングリコール、1,4-ブタンジオール、1,4-ヘキサンジオール、及び1,6-ヘキサンジオールから選択される少なくとも1種が好ましい。また、アルコール成分が少なくとも1,4-ブタンジオールを含むことがより好ましく、共重合ポリエステル(a1)におけるアルコール成分が1,4-ブタンジオール及び1,6-ヘキサンジオールの両方を含むことがさらに好ましい。
 また、共重合ポリエステル(a1)(共重合ポリエステル(z1))は、アルコール成分(共重合体成分)として、エチレングリコール(Y1)を含有してもよい。なお、共重合ポリエステル層(A1)を構成するポリエステル(A)のいずれかは、アルコール成分(共重合体成分)として、エチレングリコール(Y1)を含有するとよい。したがって、共重合ポリエステル(a1)がアルコール成分(共重合体成分)として、エチレングリコール(Y1)を含有しない場合には、例えば、ポリエステル(a2)がアルコール成分として、エチレングリコール(Y1)を含有するとよい。
More specifically, the aliphatic diol is preferably at least one selected from diethylene glycol, 1,4-butanediol, 1,4-hexanediol, and 1,6-hexanediol. It is more preferable that the alcohol component contains at least 1,4-butanediol, and it is even more preferable that the alcohol component in the copolymerized polyester (a1) contains both 1,4-butanediol and 1,6-hexanediol.
Furthermore, the copolymer polyester (a1) (copolymer polyester (z1)) may contain ethylene glycol (Y1) as an alcohol component (copolymer component). It is preferable that any of the polyesters (A) constituting the copolymer polyester layer (A1) contains ethylene glycol (Y1) as an alcohol component (copolymer component). Therefore, when the copolymer polyester (a1) does not contain ethylene glycol (Y1) as an alcohol component (copolymer component), for example, the polyester (a2) may contain ethylene glycol (Y1) as an alcohol component.

 共重合ポリエステル(a1)(共重合ポリエステル(z1))は、1種単独で使用してもよいし、2種以上を併用してもよい。
 共重合ポリエステル(a1)(共重合ポリエステル(z1))を構成するアルコール成分に占めるその他のアルコール成分(Y2)の割合は、後述する全てのポリエステル(A)に対する(Y2)の割合が所定の範囲になる限り限定されないが、例えば50~100mol%、好ましくは70~100mol%、より好ましくは90~100mol%である。
The copolymer polyester (a1) (copolymer polyester (z1)) may be used alone or in combination of two or more kinds.
The proportion of the other alcohol component (Y2) in the alcohol components constituting the copolymer polyester (a1) (copolymer polyester (z1)) is not particularly limited as long as the proportion of (Y2) relative to all of the polyesters (A) described below falls within a predetermined range, and is, for example, 50 to 100 mol %, preferably 70 to 100 mol %, and more preferably 90 to 100 mol %.

 また、共重合ポリエステルフィルム(a1)が、構成単位として、テレフタル酸、炭素数4~10のジカルボン酸、1,4-ブタンジオール及び1,6-ヘキサンジオールの一方又は両方を有するポリエステルを一定量以上含むことで、共重合ポリエステル層(A1)は、柔軟であり、低温下における伸度に優れ、強度及び耐熱性も兼ね備えることができる。 Furthermore, when the copolymer polyester film (a1) contains a certain amount or more of a polyester having, as a structural unit, terephthalic acid, a dicarboxylic acid having 4 to 10 carbon atoms, and one or both of 1,4-butanediol and 1,6-hexanediol, the copolymer polyester layer (A1) is flexible, has excellent elongation at low temperatures, and also has strength and heat resistance.

(共重合ポリエステル(a1)の固有粘度(IV))
 共重合ポリエステル(a1)(共重合ポリエステル(z1))(2種以上の共重合ポリエステルを使用する場合にはポリエステル混合物として)の固有粘度(IV)は、0.40dL/g~1.20dL/gであることが好ましく、中でも0.45dL/g以上がより好ましく、その中でも0.48dL/g以上であることがさらに好ましく、また、1.15dL/g以下がより好ましく、その中でも1.10dL/g以下であることがさらに好ましい。
 共重合ポリエステル(a1)の固有粘度が、かかる範囲内であれば、生産性を悪化させずに成形加工性に優れたポリエステルとすることが可能となる。
 なお、ポリエステルの固有粘度(IV)は、ポリエステルに非相溶な成分を除去したポリエステル1gを精秤し、フェノール/テトラクロロエタン=50/50(重量比)の混合溶媒100mlで当該ポリエステル1gを溶解させ、30℃で測定した値である。
(Intrinsic Viscosity (IV) of Copolymer Polyester (a1))
The intrinsic viscosity (IV) of the copolymer polyester (a1) (copolymer polyester (z1)) (as a polyester mixture when two or more copolymer polyesters are used) is preferably 0.40 dL/g to 1.20 dL/g, more preferably 0.45 dL/g or more, and even more preferably 0.48 dL/g or more, and is more preferably 1.15 dL/g or less, and even more preferably 1.10 dL/g or less.
When the intrinsic viscosity of the copolymerized polyester (a1) is within this range, it is possible to obtain a polyester having excellent moldability without deteriorating productivity.
The intrinsic viscosity (IV) of a polyester is a value measured at 30°C by precisely weighing 1 g of polyester from which components incompatible with the polyester have been removed, dissolving the 1 g of polyester in 100 ml of a mixed solvent of phenol/tetrachloroethane = 50/50 (by weight).

 共重合ポリエステル(a1)の含有量は、後述する全てのポリエステル(Z)又はポリエステル(A)における各成分の割合が所定の範囲となるように、共重合ポリエステル層(A1)を構成する樹脂成分のうち一定割合以上であればよい。共重合ポリエステル層(A1)において、共重合ポリエステル(a1)は、共重合ポリエステル層(A1)を構成する樹脂成分のうち、例えば30質量%以上、好ましくは35質量%以上、中でもより好ましくは50質量%以上占めればよく、例えば80質量%以上を占めてもよい。また、共重合ポリエステル(a1)は、共重合ポリエステル層(A1)を構成する樹脂成分のうち、100質量%以下を占めればよいが、例えば、70質量%以下を占めてもよいし、60質量%以下を占めてもよい。 The content of copolymer polyester (a1) may be at least a certain percentage of the resin components constituting copolymer polyester layer (A1) so that the proportions of each component in all polyesters (Z) or polyesters (A) described below fall within a predetermined range. In copolymer polyester layer (A1), copolymer polyester (a1) may account for, for example, 30% by mass or more, preferably 35% by mass or more, and more preferably 50% by mass or more, of the resin components constituting copolymer polyester layer (A1), and may account for, for example, 80% by mass or more. Furthermore, copolymer polyester (a1) may account for 100% by mass or less of the resin components constituting copolymer polyester layer (A1), but may also account for, for example, 70% by mass or less, or 60% by mass or less.

(ポリエステル(a2))
 共重合ポリエステル層(A1)は、構成する樹脂が共重合ポリエステル(a1)のみであってもよいが、共重合ポリエステル(a1)に加えて、ポリエステル(a2)を含むことが好ましい。
 ここで、ポリエステル(a2)は、共重合ポリエステル(a1)以外のポリエステルであり、かつ、ジカルボン酸成分としてテレフタル酸(X1)を含み、アルコール成分としてエチレングリコール(Y1)を含む、ホモポリエステル若しくは共重合ポリエステルである。なお、ジカルボン酸成分としてテレフタル酸(X1)を含み、アルコール成分としてエチレングリコール(Y1)を含むポリエステルは、後述する通りにポリエステル(z2)ということがある。
(Polyester (a2))
The copolymer polyester layer (A1) may be composed solely of the copolymer polyester (a1), but preferably contains a polyester (a2) in addition to the copolymer polyester (a1).
Here, polyester (a2) is a polyester other than copolymer polyester (a1), and is a homopolyester or copolymer polyester containing terephthalic acid (X1) as a dicarboxylic acid component and ethylene glycol (Y1) as an alcohol component. Note that a polyester containing terephthalic acid (X1) as a dicarboxylic acid component and ethylene glycol (Y1) as an alcohol component is sometimes referred to as polyester (z2), as described below.

 ポリエステル(a2)(ポリエステル(z2))がホモポリエステルである場合、ホモポリエステルは、ジカルボン酸成分がテレフタル酸(X1)であり、アルコール成分がエチレングリコール(Y1)であるポリエチレンテレフタレートである。ポリエステル(a2)としては、ホモポリエステルを使用することが好ましい。ただし、ホモポリエステルと述べた場合には、アルコール成分が不可避的に混入されるジエチレングリコールを含有してもよい。具体的には、ポリエチレンテレフタレート(ホモポリエステル)において、アルコール成分に占めるジエチレングリコールの割合は、例えば5mol%以下でもよく、また、3mol%以下でもよい。後述するポリエステル(B)においても同様である。
 なお、ジエチレングリコールは、エチレングリコールを原料の1つとしてポリエステルを製造(重縮合)する場合、エチレングリコールの一部は変性してジエチレングリコールとなってポリエステル骨格に導入されものである。
When the polyester (a2) (polyester (z2)) is a homopolyester, the homopolyester is polyethylene terephthalate in which the dicarboxylic acid component is terephthalic acid (X1) and the alcohol component is ethylene glycol (Y1). It is preferable to use a homopolyester as the polyester (a2). However, when referring to a homopolyester, the alcohol component may contain diethylene glycol, which is inevitably mixed in. Specifically, in polyethylene terephthalate (homopolyester), the proportion of diethylene glycol in the alcohol component may be, for example, 5 mol% or less, or may be 3 mol% or less. The same applies to the polyester (B) described below.
When polyester is produced (polycondensed) using ethylene glycol as one of the raw materials, part of the ethylene glycol is modified to become diethylene glycol, which is then introduced into the polyester skeleton.

 ポリエステル(a2)(ポリエステル(z2))が共重合ポリエステルである場合において、テレフタル酸(X1)以外のジカルボン酸成分としては、芳香族ジカルボン酸、脂環族ジカルボン酸、脂肪族ジカルボン酸、多官能酸などが挙げられる。これらジカルボン酸成分としては、共重合ポリエステル(a1)において列挙したものと同様のものが挙げられる。
 ポリエステル(a2)(ポリエステル(z2))が共重合ポリエステルである場合において、ジカルボン酸成分に占めるテレフタル酸以外のジカルボン酸成分の割合は、1~30mol%であることが好ましく、より好ましくは3mol%以上、その中でもさらに好ましくは5mol%以上であり、また、より好ましくは20mol%以下、さらに好ましくは10mol%以下である。
When the polyester (a2) (polyester (z2)) is a copolymer polyester, examples of the dicarboxylic acid component other than the terephthalic acid (X1) include aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, polyfunctional acids, etc. Examples of these dicarboxylic acid components include the same dicarboxylic acids as those listed for the copolymer polyester (a1).
When the polyester (a2) (polyester (z2)) is a copolymer polyester, the proportion of dicarboxylic acid components other than terephthalic acid in the dicarboxylic acid components is preferably 1 to 30 mol %, more preferably 3 mol % or more, and even more preferably 5 mol % or more, and is more preferably 20 mol % or less, and even more preferably 10 mol % or less.

 ポリエステル(a2)(ポリエステル(z2))が共重合ポリエステルである場合には、エチレングリコール(Y1)以外のアルコール成分(Y2)としては、共重合ポリエステル(a1)において列挙した化合物を適宜選択して使用でき、好ましくは1,4-ブタンジオール、1,6-ヘキサンジオール、1,4-ヘキサンジオール、ジエチレングリコール、トリメチレングリコール、ネオペンチルグリコール、1,4-シクロヘキサンジメタノールなどを挙げることができる。
 ポリエステル(a2)(ポリエステル(z2))が共重合ポリエステルである場合、その共重合体ポリエステルにおいて、アルコール成分に占めるエチレングリコール以外のアルコール成分(Y2)の割合は、1mol%以上100mol%未満が好ましく、中でも3mol%以上がより好ましく、その中でも5mol%以上がさらに好ましく、また、中でも90mol%以下がより好ましく、50mol%以下がさらに好ましく、その中でも30mol%以下がよりさらに好ましく、10mol%以下が特に好ましい。
When the polyester (a2) (polyester (z2)) is a copolymer polyester, the alcohol component (Y2) other than ethylene glycol (Y1) can be appropriately selected from the compounds listed for the copolymer polyester (a1), and preferred examples include 1,4-butanediol, 1,6-hexanediol, 1,4-hexanediol, diethylene glycol, trimethylene glycol, neopentyl glycol, and 1,4-cyclohexanedimethanol.
When the polyester (a2) (polyester (z2)) is a copolymer polyester, the proportion of the alcohol component (Y2) other than ethylene glycol in the alcohol components in the copolymer polyester is preferably 1 mol % or more and less than 100 mol %, more preferably 3 mol % or more, even more preferably 5 mol % or more, more preferably 90 mol % or less, even more preferably 50 mol % or less, even more preferably 30 mol % or less, and particularly preferably 10 mol % or less.

 ポリエステル(a2)(ポリエステル(z2))(2種以上のポリエステル(a2)を使用する場合にはポリエステル混合物として)の固有粘度(IV)は、0.40dL/g~1.20dL/gであることが好ましく、中でも0.45dL/g以上がより好ましく、その中でも0.48dL/g以上であることがさらに好ましく、また、1.15dL/g以下がより好ましく、その中でも1.10dL/g以下であることがさらに好ましい。
 共重合ポリエステル(a2)の固有粘度が、かかる範囲内であれば、生産性を悪化させずに成形加工性に優れたポリエステルとすることが可能となる。
The intrinsic viscosity (IV) of the polyester (a2) (polyester (z2)) (as a polyester mixture when two or more types of polyester (a2) are used) is preferably 0.40 dL/g to 1.20 dL/g, more preferably 0.45 dL/g or more, even more preferably 0.48 dL/g or more, and more preferably 1.15 dL/g or less, even more preferably 1.10 dL/g or less.
When the intrinsic viscosity of the copolymer polyester (a2) is within this range, it is possible to obtain a polyester having excellent moldability without deteriorating productivity.

 ポリエステル(a2)(ポリエステル(z2))は、1種単独で使用してもよいし、2種以上を併用してもよい。
 ポリエステル(a2)の含有量は、ポリエステル(A)における各成分の割合が後述する通りの範囲になればよいが、共重合ポリエステル層(A1)を構成する樹脂成分のうち、例えば70質量%以下、好ましくは65質量%以下、中でもより好ましくは50質量%以下であり、また、好ましくは30質量%以上、より好ましくは40質量%以上を占める。
The polyester (a2) (polyester (z2)) may be used alone or in combination of two or more kinds.
The content of the polyester (a2) may be any content as long as the proportion of each component in the polyester (A) falls within the ranges described below. Of the resin components constituting the copolymerized polyester layer (A1), the content of the polyester (a2) is, for example, 70% by mass or less, preferably 65% by mass or less, and more preferably 50% by mass or less, and is also preferably 30% by mass or more, and more preferably 40% by mass or more.

(樹脂(a3))
 共重合ポリエステル層(A1)は、共重合ポリエステル(a1)及びポリエステル(a2)以外の樹脂(a3)を含む層であってもよい。樹脂(a3)としては、共重合ポリエステル(a1)と相溶する樹脂を使用すればよく、その樹脂は、ポリエステル(a2)が使用される場合にはポリエステル(a2)とも相溶すればよい。
 共重合ポリエステル層(A1)が、共重合ポリエステル(a1)又は共重合ポリエステル(a1)及びポリエステル(a2)と、樹脂(a3)とにより海島構造を形成する層であれば、樹脂(a3)として例えばポリオレフィン、ポリスチレン、アクリル樹脂、ウレタン樹脂、ポリブチレンテレフタレート(PBT)などのポリエステルを選択することにより、遮蔽性、耐熱性を付与することができる。
(Resin (a3))
The copolymer polyester layer (A1) may be a layer containing a resin (a3) other than the copolymer polyester (a1) and the polyester (a2). As the resin (a3), a resin compatible with the copolymer polyester (a1) may be used, and when the polyester (a2) is used, the resin may also be compatible with the polyester (a2).
When the copolymer polyester layer (A1) is a layer in which a sea-island structure is formed by the copolymer polyester (a1) or the copolymer polyester (a1) and the polyester (a2), and the resin (a3), shielding properties and heat resistance can be imparted by selecting, as the resin (a3), a polyester such as polyolefin, polystyrene, an acrylic resin, a urethane resin, or polybutylene terephthalate (PBT).

 共重合ポリエステル層(A1)において、共重合ポリエステル(a1)及びポリエステル(a2)の合計量と樹脂(a3)の質量割合((a1+a2):a3)は98:2~50:50であるのが好ましく、中でも95:5~60:40、その中でも90:10~65:35であることがさらに好ましい。 In the copolymer polyester layer (A1), the mass ratio ((a1+a2):a3) of the total amount of copolymer polyester (a1) and polyester (a2) to resin (a3) is preferably 98:2 to 50:50, more preferably 95:5 to 60:40, and even more preferably 90:10 to 65:35.

 また、樹脂(a3)は、共重合ポリエステル(a1)又は共重合ポリエステル(a1)及びポリエステル(a2)と相溶する樹脂であって、融点が270℃以下であり、ガラス転移温度が30~120℃である樹脂が好ましい。このような樹脂(a3)を選択することにより、共重合ポリエステル層(A1)のガラス転移温度を高くすることができ、耐熱性を高めることができる。このような樹脂として、ポリブチレンテレフタレート(PBT)を挙げることができるが、PBTに限定するものではない。
 樹脂(a3)は、1種単独で使用してもよいし、2種以上を併用してもよい。
Furthermore, the resin (a3) is preferably a resin compatible with the copolymer polyester (a1) or the copolymer polyester (a1) and the polyester (a2), and has a melting point of 270°C or less and a glass transition temperature of 30 to 120°C. By selecting such a resin (a3), the glass transition temperature of the copolymer polyester layer (A1) can be increased, thereby improving heat resistance. Examples of such a resin include, but are not limited to, polybutylene terephthalate (PBT).
The resin (a3) may be used alone or in combination of two or more kinds.

(共重合ポリエステル層(A1)における各成分の割合)
 本発明では、共重合ポリエステル層(A1)に含有される全てのポリエステル(A)における、ジカルボン酸成分に占める炭素数4~10のジカルボン酸成分(X2)の割合は、1~30mol%であることが好ましい。なお、ここでいう全てのポリエステル(A)とは、共重合ポリエステル層(A1)に含有される全てのポリエステルを意味する。したがって、上記割合とは、全てのポリエステル(A)を構成するジカルボン酸成分を基準とする割合を意味し、以下、類似する用語は、同様の意味で使用する。
(Proportion of each component in the copolymer polyester layer (A1))
In the present invention, the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (A) contained in the copolymer polyester layer (A1) is preferably 1 to 30 mol %. Note that "all the polyesters (A)" here refers to all the polyesters contained in the copolymer polyester layer (A1). Therefore, the above proportion refers to the proportion based on the dicarboxylic acid components constituting all the polyesters (A), and similar terms will be used with the same meaning hereinafter.

 ここで、炭素数4~10のジカルボン酸成分(X2)の割合が1mol%以上であると、炭素数4~10のジカルボン酸成分(X2)を使用した効果が十分に得られ、低温下における柔軟性、伸び率などを確保することが可能となる。また、30mol%以下であると、熱収縮率が高くなり耐熱性を確保することが可能となる。
 低温下における柔軟性及び伸び率などを良好にしつつ、耐熱性を確保する観点から、上記炭素数4~10のジカルボン酸成分(X2)の割合は、より好ましくは2mol%以上、さらに好ましくは3mol%以上であり、その中でも特に4mol%以上であり、また、より好ましくは25mol%以下、その中でもさらに好ましくは20mol%以下であり、特に好ましくは15mol%以下である。
When the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms is 1 mol % or more, the effects of using the dicarboxylic acid component (X2) having 4 to 10 carbon atoms can be fully obtained, and flexibility, elongation, etc. at low temperatures can be ensured. When the proportion is 30 mol % or less, the heat shrinkage rate increases, and heat resistance can be ensured.
From the viewpoint of ensuring heat resistance while improving flexibility, elongation, and the like at low temperatures, the proportion of the C4 to C10 dicarboxylic acid component (X2) is more preferably 2 mol% or more, even more preferably 3 mol% or more, and of these, particularly 4 mol% or more, and is more preferably 25 mol% or less, and of these, particularly preferably 20 mol% or less, and particularly preferably 15 mol% or less.

 上記のとおり、炭素数4~10のジカルボン酸成分(X2)としては、アジピン酸を使用することが好ましいが、アジピン酸を使用する場合、炭素数4~10のジカルボン酸成分(X2)としてアジピン酸を単独で使用してもよいし、アジピン酸以外の炭素数4~10のジカルボン酸と併用してもよい。
 全てのポリエステル(A)におけるジカルボン酸成分に占めるアジピン酸の割合は、例えば1~30mol%であるが、好ましくは2mol%以上、さらに好ましくは3mol%以上であり、その中でも特に4mol%以上であり、また、好ましくは25mol%以下であり、より好ましくは20mol%以下、さらに好ましくは15mol%以下である。
As described above, it is preferable to use adipic acid as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms. When adipic acid is used, adipic acid may be used alone as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, or may be used in combination with a dicarboxylic acid having 4 to 10 carbon atoms other than adipic acid.
The proportion of adipic acid in the dicarboxylic acid components in all of the polyesters (A) is, for example, 1 to 30 mol %, preferably 2 mol % or more, more preferably 3 mol % or more, and particularly 4 mol % or more, and also preferably 25 mol % or less, more preferably 20 mol % or less, and even more preferably 15 mol % or less.

 また、全てのポリエステル(A)におけるジカルボン酸成分に占めるテレフタル酸(X1)の割合は、耐熱性などの各種性能を良好に維持する観点から、例えば65~98mol%であるが、好ましくは97mol%以下、さらに好ましくは96mol%以下であり、また、好ましくは75mol%以上、より好ましくは80mol%以上、その中でも特に85mol%以上である。 Furthermore, from the viewpoint of maintaining various performance properties such as heat resistance, the proportion of terephthalic acid (X1) in the dicarboxylic acid components of all polyesters (A) is, for example, 65 to 98 mol%, but is preferably 97 mol% or less, and more preferably 96 mol% or less, and is also preferably 75 mol% or more, more preferably 80 mol% or more, and of these, particularly 85 mol% or more.

 また、全てのポリエステル(A)におけるジカルボン酸成分に占めるその他のジカルボン酸(X3)の割合は、例えば10mol%以下、好ましくは5mol%以下、さらに好ましくは3mol%以下、最も好ましくは0mol%である。すなわち、ポリエステル(A)におけるジカルボン酸成分は、その他のジカルボン酸(X3)を含有しないことが最も好ましい。 Furthermore, the proportion of other dicarboxylic acids (X3) in the dicarboxylic acid components in all of the polyesters (A) is, for example, 10 mol % or less, preferably 5 mol % or less, more preferably 3 mol % or less, and most preferably 0 mol %. In other words, it is most preferable that the dicarboxylic acid components in the polyesters (A) do not contain other dicarboxylic acids (X3).

 なお、共重合ポリエステル層(A1)に含有されるポリエステル(A)のジカルボン酸成分は、H-NMRスペクトルを測定することにより定量することができる。後述するポリエステル層(B1)、(B2)、共重合ポリエステルフィルムに含有されるポリエステルのジカルボン酸成分についても同様である。 The dicarboxylic acid component of the polyester (A) contained in the copolymer polyester layer (A1) can be quantified by measuring the 1H -NMR spectrum. The same applies to the dicarboxylic acid component of the polyester contained in the polyester layers (B1) and (B2) and the copolymer polyester film described below.

 本発明では、共重合ポリエステル層(A1)に含有される全てのポリエステル(A)における、アルコール成分に占めるその他のアルコール成分(Y2)の割合は15~60mol%であることが好ましい。15mol%以上であると、低温下における柔軟性、伸び率などを確保しやすくなる。また、60mol%以下であると、熱収縮率が高くなることを防止し、耐熱性を確保しやすくなる。低温下における柔軟性及び伸び率などを良好にしつつ、耐熱性を確保する観点から、その他のアルコール成分(Y2)の割合は、20mol%以上がより好ましく、その中でも25mol%以上がさらに好ましく、30mol%以上がよりさらに好ましく、また、55mol%以下であることより好ましい。 In the present invention, the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (A) contained in the copolymer polyester layer (A1) is preferably 15 to 60 mol%. When it is 15 mol% or more, flexibility, elongation, etc. at low temperatures are more likely to be ensured. Furthermore, when it is 60 mol% or less, an increase in the thermal shrinkage rate is prevented, and heat resistance is more likely to be ensured. From the perspective of ensuring heat resistance while maintaining good flexibility, elongation, etc. at low temperatures, the proportion of the other alcohol component (Y2) is more preferably 20 mol% or more, even more preferably 25 mol% or more, even more preferably 30 mol% or more, and more preferably 55 mol% or less.

 その他のアルコール成分(Y2)は、低温下における柔軟性、及び高伸び率を確保する観点から、1,4-ブタンジオールを少なくとも含むことが好ましく、1,4-ブタンジオールと1,6-ヘキサンジオールの両方を含むことがより好ましい。
 全てのポリエステル(A)におけるアルコール成分に占める1,4-ブタンジオール及び1,6-ヘキサンジオールの割合は、好ましくは15~60mol%であるが、中でも20mol%以上がより好ましく、その中でも25mol%以上がさらに好ましく、30mol%以上がよりさらに好ましく、また、55mol%以下であることがより好ましい。
 なお、1,4-ブタンジオール及び1,4-ヘキサンジオールが占める割合とは、例えば、これらのうち1,4-ブタンジオールのみが使用される場合には、1,4-ブタンジオールの割合を意味し、1,4-ブタンジオール及び1,6-ヘキサンジオールの両方が使用される場合には、これらの合計割合である。
 1,4-ブタンジオールと1,6-ヘキサンジオールを含む場合、1,4-ブタンジオールのモル量に対する、1,6-ヘキサンジオールのモル量の比は、例えば0.5以上、好ましくは0.7以上、より好ましくは0.8以上、さらに好ましくは0.9以上であり、または例えば2.5以下、好ましくは2.0以下、より好ましくは1.6以下、さらに好ましくは1.4以下である。
From the viewpoint of ensuring flexibility and high elongation at low temperatures, the other alcohol component (Y2) preferably contains at least 1,4-butanediol, and more preferably contains both 1,4-butanediol and 1,6-hexanediol.
The proportion of 1,4-butanediol and 1,6-hexanediol in the alcohol components of all polyesters (A) is preferably 15 to 60 mol %, more preferably 20 mol % or more, even more preferably 25 mol % or more, even more preferably 30 mol % or more, and more preferably 55 mol % or less.
The proportion of 1,4-butanediol and 1,4-hexanediol means, for example, the proportion of 1,4-butanediol when only 1,4-butanediol is used, and means the total proportion of 1,4-butanediol and 1,6-hexanediol when both are used.
When 1,4-butanediol and 1,6-hexanediol are contained, the ratio of the molar amount of 1,6-hexanediol to the molar amount of 1,4-butanediol is, for example, 0.5 or more, preferably 0.7 or more, more preferably 0.8 or more, even more preferably 0.9 or more, or for example, 2.5 or less, preferably 2.0 or less, more preferably 1.6 or less, even more preferably 1.4 or less.

 全てのポリエステル(A)における、アルコール成分に占めるエチレングリコール(Y1)の割合は40~85mol%であり、中でも45mol%以上が好ましく、また、80mol%以下が好ましく、その中でも75mol%以下がより好ましく、70mol%以下がさらに好ましい。 In all polyesters (A), the proportion of ethylene glycol (Y1) in the alcohol component is 40 to 85 mol%, preferably 45 mol% or more, and preferably 80 mol% or less, more preferably 75 mol% or less, and even more preferably 70 mol% or less.

 なお、共重合ポリエステル層(A1)に含有されるポリエステル(A)の各アルコールル成分は、H-NMRスペクトルを測定することにより定量することができる。後述するポリエステル層(B1)、(B2),共重合ポリエステルフィルムにおいても同様である。 The alcohol components of the polyester (A) contained in the copolymer polyester layer (A1) can be quantified by measuring the 1 H-NMR spectrum. The same applies to the polyester layers (B1) and (B2) and the copolymer polyester film described below.

 上記の中でも特に好ましい態様としては、共重合ポリエステル(a1)が、テレフタル酸及び炭素数4~10の脂肪族ジカルボン酸と、1,4-ブタンジオール及び1,6-ヘキサンジオールの一方又は両方との共重合体からなる結晶性の共重合ポリエステル(以下、「共重合ポリエステル(Za)」ということがある。)であり、全てのポリエステル(A)におけるジカルボン酸成分に占める炭素数4~10の脂肪族ジカルボン酸の割合が3~50mol%であり、かつアルコール成分に占める1,4-ブタンジオール及び1,6-ヘキサンジオールの合計割合が15~60mol%である態様が挙げられる。
 通常、共重合ポリエステルは、弾性率を下げるために共重合成分の比率を高めると結晶性が低下して非晶性となる。上記共重合ポリエステル(Za)は共重合成分の比率が高く、低い弾性率を実現することができるにもかかわらず、結晶性を維持しているため、延伸後の熱処理により熱固定することができる。その結果、共重合ポリエステル(Za)はしなやかであり、それでいて、伸度、強度が良好であり、更に、熱収縮を抑えることができる。
Among the above, a particularly preferred embodiment is one in which the copolymer polyester (a1) is a crystalline copolymer polyester (hereinafter, may be referred to as "copolymer polyester (Za)") composed of a copolymer of terephthalic acid and an aliphatic dicarboxylic acid having 4 to 10 carbon atoms with one or both of 1,4-butanediol and 1,6-hexanediol, and in which the proportion of the aliphatic dicarboxylic acid having 4 to 10 carbon atoms in the dicarboxylic acid components in all of the polyesters (A) is 3 to 50 mol %, and the total proportion of 1,4-butanediol and 1,6-hexanediol in the alcohol components is 15 to 60 mol %.
Usually, when the ratio of copolymerization components of a copolymer polyester is increased to reduce the elastic modulus, the crystallinity decreases and the polyester becomes amorphous. The copolymer polyester (Za) has a high ratio of copolymerization components and can achieve a low elastic modulus, but still maintains its crystallinity, and can be heat-set by heat treatment after stretching. As a result, the copolymer polyester (Za) is flexible, yet has good elongation and strength, and can also suppress thermal shrinkage.

 図1に示す通り、従来、汎用の共重合ポリエステルフィルム(比較例1)では、80℃付近の貯蔵弾性率は高く、柔軟性に乏しいとともに、180℃付近の貯蔵弾性率が極端に小さく、強度を保持できないことがわかる。この状況下で、どのようにすれば、参考例にある、フッ素樹脂フィルム(参考例)の貯蔵弾性率のカーブ(曲線)に近接させることができるのか、いかに当業者と言えども、過度の思考を要求される状況にあった。しかしながら、本発明者らは上記ポリエステル(A)又は後述するポリエステル(Z)を用いることにより、フッ素樹脂フィルムに近接した貯蔵弾性率のフィッティングカーブが描けること、具体的には従来よりも、80℃付近の貯蔵弾性率をさらに小さくしながら、それでいて、180℃付近の貯蔵弾性率をあるレベル以上に高く維持できること(実施例)を見出し、本発明を完成させるに至ったものである。 As shown in Figure 1, a conventional general-purpose copolymer polyester film (Comparative Example 1) has a high storage modulus around 80°C, poor flexibility, and an extremely low storage modulus around 180°C, meaning it is unable to maintain strength. Under these circumstances, even those skilled in the art would be forced to think too hard to figure out how to approximate the storage modulus curve of the fluororesin film (Reference Example) shown in the Reference Example. However, the inventors discovered that by using the above-mentioned polyester (A) or the polyester (Z) described below, it is possible to draw a fitting curve for the storage modulus close to that of a fluororesin film; specifically, they discovered that it is possible to further reduce the storage modulus around 80°C compared to conventional films while maintaining a storage modulus around 180°C at a certain level or higher (Examples), thereby completing the present invention.

 なお、共重合ポリエステルフィルムは、上記した共重合ポリエステル(a1)、又は共重合ポリエステル(a1)及びポリエステル(a2)(或いは、後述する共重合ポリエステル(z1)、又は共重合ポリエステル(z1)及びポリエステル(z2))を含有することで耐溶剤性も良好となる。したがって、後述するように、有機溶剤を使用して樹脂層を形成する際に、共重合ポリエステルフィルムが溶剤により溶解などしたりすることを防止できる。 In addition, the copolymer polyester film also exhibits good solvent resistance by containing the above-mentioned copolymer polyester (a1), or copolymer polyester (a1) and polyester (a2) (or copolymer polyester (z1), or copolymer polyester (z1) and polyester (z2) described below). Therefore, as described below, when a resin layer is formed using an organic solvent, the copolymer polyester film can be prevented from being dissolved by the solvent.

(ポリエステルブレンド)
 共重合ポリエステル層(A1)に含まれるポリエステル(A)は、上述のとおり、1種のポリエステルであってもよいし、2種以上のポリエステルブレンドであってもよい。ポリエステル(A)が1種のポリエステルからなる場合、すなわち、上記共重合ポリエステル層(A1)が共重合ポリエステル(a1)として1種のポリエステルを含む場合、該ポリエステルは、前記ジカルボン酸成分として、炭素数4~10のジカルボン酸とテレフタル酸を含み、前記アルコール成分として、エチレングリコール、並びに1,4-ブタンジオール及び1,6-ヘキサンジオールの一方又は両方を含む、共重合ポリエステルであることが好ましい。
(Polyester blend)
As described above, the polyester (A) contained in the copolymer polyester layer (A1) may be one type of polyester or a blend of two or more types of polyester. When the polyester (A) is made of one type of polyester, that is, when the copolymer polyester layer (A1) contains one type of polyester as the copolymer polyester (a1), the polyester is preferably a copolymer polyester containing, as the dicarboxylic acid component, a dicarboxylic acid having 4 to 10 carbon atoms and terephthalic acid, and, as the alcohol component, ethylene glycol and one or both of 1,4-butanediol and 1,6-hexanediol.

 他方、共重合ポリエステル層(A1)に含まれるポリエステル(A)が2種以上のポリエステルからなる場合、すなわち、上記共重合ポリエステル層(A1)が、ポリエステル(A)として2種以上のポリエステルからなるポリエステルブレンドを含む場合、当該ポリエステルブレンドは、前記ジカルボン酸成分として、炭素数4~10のジカルボン酸とテレフタル酸を含み、前記ジオール成分として、エチレングリコール、並びに1,4-ブタンジオール及び1,6-ヘキサンジオールの一方又は両方を含むことが好ましい。
 この際、ポリエステルブレンドとして、上記構成単位を有していればよく、例えば当該ポリエステルブレンドが、第1のポリエステルと第2のポリエステルの混合樹脂である場合、第1のポリエステル及び第2のポリエステルのそれぞれのポリエステルが、上記構成単位の全てを有している必要はない。
On the other hand, when the polyester (A) contained in the copolymer polyester layer (A1) is composed of two or more types of polyesters, that is, when the copolymer polyester layer (A1) contains a polyester blend composed of two or more types of polyesters as the polyester (A), it is preferable that the polyester blend contains, as the dicarboxylic acid component, a dicarboxylic acid having 4 to 10 carbon atoms and terephthalic acid, and, as the diol component, ethylene glycol and one or both of 1,4-butanediol and 1,6-hexanediol.
In this case, it is sufficient that the polyester blend contains the above-mentioned structural units. For example, when the polyester blend is a mixed resin of a first polyester and a second polyester, it is not necessary for each of the first polyester and the second polyester to contain all of the above-mentioned structural units.

 共重合ポリエステル層(A1)においてポリエステル(A)は、主成分樹脂となるものである。「主成分樹脂」とは、共重合ポリエステル層(A)を構成する樹脂成分のうち最も含有割合の多い樹脂の意味である。
 ポリエステル(A)の含有量は、共重合ポリエステル層(A1)に含まれる樹脂成分に対して、例えば50質量%以上、好ましくは60質量%以上、より好ましくは80質量%以上であり、また、100質量%以下であれば特に限定されない。
 なお、ポリエステル(A)の含有量とは、共重合ポリエステル層(A1)に含まれる全てのポリエステルの合計量である。
In the copolymer polyester layer (A1), the polyester (A) is a main component resin. The "main component resin" means a resin that is contained in the largest proportion among the resin components constituting the copolymer polyester layer (A).
The content of the polyester (A) relative to the resin components contained in the copolymer polyester layer (A1) is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 80% by mass or more, and is not particularly limited as long as it is 100% by mass or less.
The content of the polyester (A) is the total amount of all polyesters contained in the copolymer polyester layer (A1).

 共重合ポリエステル層(A1)は、粒子を含有してもよい。粒子の具体例としては、例えば、シリカ、炭酸カルシウム、炭酸マグネシウム、炭酸バリウム、硫酸カルシウム、リン酸カルシウム、リン酸マグネシウム、カオリン、酸化アルミニウム、酸化チタン等の無機粒子、アクリル樹脂、スチレン樹脂、尿素樹脂、フェノール樹脂、エポキシ樹脂、ベンゾグアナミン樹脂等の有機粒子等が挙げられる。さらに、ポリエステルの製造工程中、触媒等の金属化合物の一部を沈殿、微分散させた析出粒子を用いることもできる。
 粒子は、1種単独で使用してもよいし、2種以上を併用してもよい。
 使用する粒子の形状に関しても特に限定されるわけではなく、球状、塊状、棒状、扁平状等のいずれを用いてもよい。また、その硬度、比重、色等についても特に制限はない。これら一連の粒子は、必要に応じて2種類以上を併用してもよい。
The copolymer polyester layer (A1) may contain particles. Specific examples of the particles include inorganic particles such as silica, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, calcium phosphate, magnesium phosphate, kaolin, aluminum oxide, and titanium oxide, and organic particles such as acrylic resin, styrene resin, urea resin, phenolic resin, epoxy resin, and benzoguanamine resin. Furthermore, precipitated particles obtained by precipitating and finely dispersing a part of a metal compound such as a catalyst during the polyester production process can also be used.
The particles may be used alone or in combination of two or more kinds.
The shape of the particles to be used is not particularly limited, and any of spherical, blocky, rod-like, flat, etc. may be used. Furthermore, there are no particular limitations on the hardness, specific gravity, color, etc. Two or more types of these particles may be used in combination as needed.

 また、用いる粒子の平均粒径は、好ましくは5μm以下、より好ましくは0.1~4μmの範囲である。平均粒径を上記範囲で用いることにより、フィルムに適度な表面粗度を与え、良好な滑り性と平滑性が確保できる。
 なお、粒子の平均粒径は、走査型電子顕微鏡(SEM)によって共重合ポリエステル層(A1)に存在する10個以上の粒子を任意に選択し、各粒子の直径を測定し、その平均値として求めることができる。その際、非球状粒子の場合は、最長径と最短径の平均値((短径+長径)/2)を各粒子の直径として測定することができる。
 共重合ポリエステル層(A1)は、粒径の異なる2種類以上の粒子を組み合わせて存在させてもよい。
 共重合ポリエステル層(A1)における粒子の含有量は、好ましくは5質量%以下、より好ましくは0.0003~3質量%の範囲であり、さらに好ましくは0.001~0.2質量%の範囲である。粒子の含有量を上記範囲内とすることで、基材フィルムの透明性を確保しつつ、基材フィルムに滑り性を付与しやすくなる。また、粒子の含有量を低く抑えることで、引張破断伸度を高くしやすくなる。
The average particle size of the particles used is preferably 5 μm or less, more preferably in the range of 0.1 to 4 μm. By using particles with an average particle size in the above range, an appropriate surface roughness can be imparted to the film, ensuring good slipperiness and smoothness.
The average particle size of the particles can be determined by measuring the diameters of 10 or more particles arbitrarily selected from the copolymer polyester layer (A1) using a scanning electron microscope (SEM) and calculating the average value of the diameters. In the case of non-spherical particles, the average value of the longest and shortest diameters ((minor diameter + major diameter)/2) can be measured as the diameter of each particle.
The copolymer polyester layer (A1) may contain a combination of two or more types of particles having different particle sizes.
The particle content in the copolymer polyester layer (A1) is preferably 5% by mass or less, more preferably in the range of 0.0003 to 3% by mass, and even more preferably in the range of 0.001 to 0.2% by mass. By setting the particle content within the above range, it is possible to easily impart slipperiness to the substrate film while ensuring the transparency of the substrate film. Furthermore, by keeping the particle content low, it is possible to easily increase the tensile elongation at break.

 共重合ポリエステル層(A1)は、上記した粒子以外にも、添加剤として、必要に応じて更に結晶核剤、酸化防止剤、着色防止剤、顔料、染料、紫外線吸収剤、離型剤、易滑剤、難燃剤、帯電防止剤等から選択される少なくとも1種を含有することができる。 In addition to the particles described above, the copolymer polyester layer (A1) may optionally contain at least one additive selected from the group consisting of a crystal nucleating agent, antioxidant, color inhibitor, pigment, dye, UV absorber, release agent, lubricant, flame retardant, antistatic agent, etc.

(共重合ポリエステル(a1)の製造方法)
 共重合ポリエステル(a1)(ポリエステル(z1))の製造方法は特に制限されるものではなく、通常の方法を適用することができる。例えば、まず、テレフタル酸又はそのエステル形成性誘導体、炭素数4~10のジカルボン酸又はそのエステル形成性誘導体を含むジカルボン酸成分と、エチレングリコール、好ましくはさらにジエチレングリコールを含むジオール成分とを、所定割合で攪拌下に混合して原料スラリーを調製する(原料スラリー調製工程)。次いで、該原料スラリーを常圧又は加圧下で加熱して、エステル化反応させてポリエステル低重合体(以下「オリゴマー」と称する場合がある。)とする(オリゴマー調製工程)。その後、得られたオリゴマーに炭素数4~10のジカルボン酸又はそのエステル形成性誘導体と、1、4-ブタンジオール、1,6-ヘキサンジオールなどのエチレングリコールとジエチレングリコール以外のアルコール成分を添加し、エステル交換触媒等の存在下に、漸次減圧するとともに、加熱して、溶融重縮合反応させポリエステルを得る(ポリエステル調製工程)。得られたポリエステルは、さらに必要に応じて更に固相重縮合反応に供してもよい(固相重縮合工程)。
(Method for producing copolymer polyester (a1))
The method for producing the copolymerized polyester (a1) (polyester (z1)) is not particularly limited, and a conventional method can be applied. For example, first, a dicarboxylic acid component containing terephthalic acid or an ester-forming derivative thereof, a C4-C10 dicarboxylic acid or an ester-forming derivative thereof, and a diol component containing ethylene glycol, preferably further containing diethylene glycol, are mixed in a predetermined ratio under stirring to prepare a raw material slurry (raw material slurry preparation step). Next, the raw material slurry is heated under normal pressure or pressure to cause an esterification reaction to produce a polyester low polymer (hereinafter sometimes referred to as an "oligomer") (oligomer preparation step). Thereafter, a C4-C10 dicarboxylic acid or an ester-forming derivative thereof, and an alcohol component other than ethylene glycol and diethylene glycol, such as 1,4-butanediol or 1,6-hexanediol, are added to the obtained oligomer, and the mixture is gradually reduced in pressure and heated in the presence of a transesterification catalyst or the like to cause a melt polycondensation reaction to obtain a polyester (polyester preparation step). The obtained polyester may be further subjected to a solid-phase polycondensation reaction, if necessary (solid-phase polycondensation step).

 ただし、ポリエステル(a1)の製造方法は、上記の方法に限定されず、炭素数4~10のジカルボン酸又はそのエステル形成性誘導体は、上記のように、原料スラリー及びオリゴマーの両方に添加する必要はなく、原料スラリーのみに添加してもよいし、オリゴマーのみに添加してもよい。
 同様に、エチレングリコールとジエチレングリコール以外のアルコール成分は、上記のようにオリゴマーのみに添加する方法に限定されず、原料スラリー及びオリゴマーの両方に添加してもよいし、原料スラリーのみに添加してもよい。
However, the method for producing polyester (a1) is not limited to the above-mentioned method, and the dicarboxylic acid having 4 to 10 carbon atoms or an ester-forming derivative thereof does not need to be added to both the raw material slurry and the oligomer as described above, and may be added only to the raw material slurry or only to the oligomer.
Similarly, the alcohol components other than ethylene glycol and diethylene glycol are not limited to being added only to the oligomer as described above, but may be added to both the raw material slurry and the oligomer, or may be added only to the raw material slurry.

 上記エステル交換触媒としては、例えば三酸化二アンチモン等のアンチモン化合物;二酸化ゲルマニウム、四酸化ゲルマニウム等のゲルマニウム化合物;テトラメチルチタネート、テトライソプロピルチタネート、テトラブチルチタネート等のチタンアルコラート、テトラフェニルチタネート等のチタンフェノラート等のチタン化合物;ジブチルスズオキサイド、メチルフェニルスズオキサイド、テトラエチルスズ、ヘキサエチルジスズオキサイド、シクロヘキサヘキシルジスズオキサイド、ジドデシルスズオキサイド、トリエチルスズハイドロオキサイド、トリフェニルスズハイドロオキサイド、トリイソブチルスズアセテート、ジブチルスズジアセテート、ジフェニルスズジラウレート、モノブチルスズトリクロライド、トリブチルスズクロライド、ジブチルスズサルファイド、ブチルヒドロキシスズオキサイド、メチルスタンノン酸、エチルスタンノン酸、ブチルスタンノン酸等のスズ化合物;酢酸マグネシウム、水酸化マグネシウム、炭酸マグネシウム、酸化マグネシウム、マグネシウムアルコキサイド、燐酸水素マグネシウム等のマグネシウム化合物、酢酸カルシウム、水酸化カルシウム、炭酸カルシウム、酸化カルシウム、カルシウムアルコキサイド、燐酸水素カルシウム等のカルシウム化合物等が挙げられる。
 なお、これらの触媒は、単独でも2種以上混合して使用することもできる。
Examples of the transesterification catalyst include antimony compounds such as diantimony trioxide; germanium compounds such as germanium dioxide and germanium tetroxide; titanium compounds such as titanium alcoholates such as tetramethyl titanate, tetraisopropyl titanate, and tetrabutyl titanate, and titanium phenolates such as tetraphenyl titanate; dibutyltin oxide, methylphenyltin oxide, tetraethyltin, hexaethylditin oxide, cyclohexahexylditin oxide, didodecyltin oxide, triethyltin hydroxide, triphenyltin hydroxide, and triisobutyltin. Examples of suitable tin compounds include tin acetate, dibutyltin diacetate, diphenyltin dilaurate, monobutyltin trichloride, tributyltin chloride, dibutyltin sulfide, butylhydroxytin oxide, methylstannoic acid, ethylstannoic acid, and butylstannoic acid; magnesium compounds such as magnesium acetate, magnesium hydroxide, magnesium carbonate, magnesium oxide, magnesium alkoxide, and magnesium hydrogen phosphate; and calcium compounds such as calcium acetate, calcium hydroxide, calcium carbonate, calcium oxide, calcium alkoxide, and calcium hydrogen phosphate.
These catalysts may be used alone or in combination of two or more.

 また、ポリエステルの製造時、エステル交換触媒と共に安定剤を併用することが好ましく、安定剤としては、正リン酸、ポリリン酸、及び、トリメチルホスフェート、トリエチルホスフェート、トリ-n-ブチルホスフェート、トリオクチルホスフェート、トリフェニルホスフェート、トリクレジルホスフェート、トリス(トリエチレングリコール)ホスフェート、エチルジエチルホスホノアセテート、メチルアシッドホスフェート、エチルアシッドホスフェート、イソプロピルアシッドホスフェート、ブチルアシッドホスフェート、モノブチルホスフェート、ジブチルホスフェート、ジオクチルホスフェート、トリエチレングリコールアシッドホスフェート等の5価のリン化合物、亜リン酸、次亜リン酸、及びジエチルホスファイト、トリスドデシルホスファイト、トリスノニルデシルホスファイト、トリフェニルホスファイト等の3価のリン化合物等が挙げられる。
 中でも、3価のリン化合物は、5価のリン化合物よりも一般に還元性が強く、重縮合触媒として添加した金属化合物が還元されて析出し、異物を発生する原因となる虞があるため、5価のリン化合物の方が好ましい。
Furthermore, during the production of polyesters, it is preferable to use a stabilizer in combination with the transesterification catalyst. Examples of the stabilizer include orthophosphoric acid, polyphosphoric acid, pentavalent phosphorus compounds such as trimethyl phosphate, triethyl phosphate, tri-n-butyl phosphate, trioctyl phosphate, triphenyl phosphate, tricresyl phosphate, tris(triethylene glycol) phosphate, ethyl diethyl phosphonoacetate, methyl acid phosphate, ethyl acid phosphate, isopropyl acid phosphate, butyl acid phosphate, monobutyl phosphate, dibutyl phosphate, dioctyl phosphate, and triethylene glycol acid phosphate, phosphorous acid, hypophosphorous acid, and trivalent phosphorus compounds such as diethyl phosphite, trisdodecyl phosphite, trisnonyldecyl phosphite, and triphenyl phosphite.
Among these, trivalent phosphorus compounds generally have stronger reducing properties than pentavalent phosphorus compounds, and there is a risk that the metal compound added as a polycondensation catalyst will be reduced and precipitated, which may cause the generation of foreign matter, and therefore pentavalent phosphorus compounds are preferred.

 該溶融重縮合反応における反応圧力は、絶対圧力で0.001kPa~1.33kPaであることが好ましい。また、溶融重縮合反応における反応温度としては、220℃~280℃であることが好ましく、中でも230℃以上、また260℃以下であることがより好ましい。
 固相重縮合反応は、減圧下または不活性ガス雰囲気下で行うとよく、反応温度は180℃~220℃であることが好ましい。固相重縮合反応の反応時間は5時間~100時間であることが好ましい
 前記溶融重縮合反応条件、及び固相重縮合反応条件を採用することにより、所望の固有粘度を有するポリエステルを得ることができる。
The reaction pressure in the melt polycondensation reaction is preferably 0.001 kPa to 1.33 kPa in terms of absolute pressure, and the reaction temperature in the melt polycondensation reaction is preferably 220°C to 280°C, more preferably 230°C or higher and 260°C or lower.
The solid-phase polycondensation reaction may be carried out under reduced pressure or in an inert gas atmosphere, and the reaction temperature is preferably 180° C. to 220° C. The reaction time of the solid-phase polycondensation reaction is preferably 5 hours to 100 hours. By adopting the above melt polycondensation reaction conditions and solid-phase polycondensation reaction conditions, a polyester having a desired intrinsic viscosity can be obtained.

<多層構造の場合>
 本共重合ポリエステルフィルムは、上述したように、共重合ポリエステル層(A1)と他の層を備えた多層構造を有してもよい。
<In the case of a multi-layer structure>
As described above, the present copolymer polyester film may have a multilayer structure comprising the copolymer polyester layer (A1) and other layers.

 本共重合ポリエステルフィルムは、多層構造の場合、例えば、共重合ポリエステル層(A1)と、共重合ポリエステル層(A1)の表裏両面にポリエステル層(B1)及びポリエステル層(B2)をそれぞれ有するとよい。各ポリエステル層(B1)及びポリエステル層(B2)は、ポリエステル(B)を主成分樹脂として含む。
 ここで、「主成分樹脂」とは、共重合ポリエステル層(B1)、(B2)それぞれを構成する樹脂成分のうち最も含有割合の多い樹脂の意味である。当該主成分樹脂は、ポリエステル層(B1)、(B2)それぞれを構成する樹脂成分のうち50質量%以上、中でも70質量%以上、その中でも80質量%以上を占めるとよく、また、例えば100質量%以下を占めるとよい。
When the copolymer polyester film has a multilayer structure, it may have, for example, a copolymer polyester layer (A1) and polyester layers (B1) and (B2) on both sides of the copolymer polyester layer (A1). Each of the polyester layers (B1) and (B2) contains a polyester (B) as a main component resin.
Here, the term "main component resin" refers to the resin that is contained in the largest proportion of the resin components constituting each of the copolymer polyester layers (B1) and (B2). The main component resin preferably accounts for 50% by mass or more, more preferably 70% by mass or more, and even more preferably 80% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2), and may also account for, for example, 100% by mass or less.

 各ポリエステル層(B1)、(B2)に含まれるポリエステル(B)は、共重合ポリエステル(a1)が結晶性の場合は、共重合ポリエステル(a1)の融点よりも高い融点を有するポリエステルを含むとよい。そのようなポリエステルは、ポリエステル層(B1)、(B2)それぞれを構成する樹脂成分のうち50質量%以上であるとよい。また、ポリエステル(B)は、共重合ポリエステル(a1)が非晶性の場合は、共重合ポリエステル(a1)のガラス転移点よりも高い融点を有するポリエステルを含むとよい。そのようなポリエステルは、ポリエステル層(B1)、(B2)それぞれを構成する樹脂成分のうち50質量%以上であるとよい。
 ポリエステル(B)を主成分樹脂として含有するポリエステル層(B1)、(B2)を積層してなる構成を備えた多層構造であれば、ポリエステル層(B1)/共重合ポリエステル層(A1)/ポリエステル層(B2)となるように原料樹脂組成物を共押出などによって積層し、延伸した後、共重合ポリエステル層(A1)の単層からなる場合に比べて高い温度で熱固定処理することができる。そのため、共重合ポリエステル層(A1)の単層では達成することができないレベルに柔軟化することができたり、熱収縮をより一層防ぐことができたりする。
 具体的には、離型フィルムの80℃での貯蔵弾性率を1000MPa以下、好ましくは800MPa以下、さらに好ましくは100MPa以上、400MPa以下とすることができる。
When the copolymer polyester (a1) is crystalline, the polyester (B) contained in each polyester layer (B1) and (B2) preferably contains a polyester having a melting point higher than that of the copolymer polyester (a1). Such a polyester may account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2). Furthermore, when the copolymer polyester (a1) is amorphous, the polyester (B) may contain a polyester having a melting point higher than the glass transition point of the copolymer polyester (a1). Such a polyester may account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2).
In the case of a multilayer structure having a configuration in which polyester layers (B1) and (B2) containing polyester (B) as a main component resin are laminated, raw material resin compositions are laminated by coextrusion or the like so as to form polyester layer (B1)/copolymer polyester layer (A1)/polyester layer (B2), stretched, and then heat-set at a higher temperature than in the case of a single layer of copolymer polyester layer (A1). Therefore, it is possible to achieve a level of flexibility that cannot be achieved with a single layer of copolymer polyester layer (A1), and to further prevent heat shrinkage.
Specifically, the storage modulus of the release film at 80° C. can be set to 1000 MPa or less, preferably 800 MPa or less, and more preferably 100 MPa or more and 400 MPa or less.

 上記多層構造において、ポリエステル層(B1)、(B2)の各層の厚みは、共重合ポリエステル層(A1)の厚みの1~20%であるのが好ましい。
 ポリエステル層(B1)、(B2)の各層の厚みが共重合ポリエステル層(A1)の厚みの1%以上であれば生産性を大きく損なうことなく製膜が可能であり、20%以下であれば要求される柔軟性を十分に確保できる。
 かかる観点から、ポリエステル層(B1)、(B2)の各層の厚みは、共重合ポリエステル層(A1)の厚みの3%以上、また15%以下がより好ましく、その中でも5%以上、また12%以下であることがさらに好ましい。
 なお、共重合ポリエステル層(A1)の表裏両面に存在するポリエステル層(B1)、(B2)の各層の厚みは、表裏で異なっていてもよいし、同一でもよい。
 ただし、多層構造において、ポリエステル層の数は、3層に限定されず、2層であってもよいし、4層以上であってもよい。
In the above multilayer structure, the thickness of each of the polyester layers (B1) and (B2) is preferably 1 to 20% of the thickness of the copolymer polyester layer (A1).
When the thickness of each of the polyester layers (B1) and (B2) is 1% or more of the thickness of the copolymer polyester layer (A1), film formation is possible without significantly impairing productivity, and when it is 20% or less, the required flexibility can be sufficiently ensured.
From this viewpoint, the thickness of each of the polyester layers (B1) and (B2) is more preferably 3% or more and 15% or less of the thickness of the copolymer polyester layer (A1), and even more preferably 5% or more and 12% or less.
The thickness of each of the polyester layers (B1) and (B2) present on both the front and back sides of the copolymer polyester layer (A1) may be different on the front and back sides or may be the same.
However, in the multi-layer structure, the number of polyester layers is not limited to three, and may be two, or four or more.

 ポリエステル層(B1)、(B2)の一方又は両方は、粒子を含有してもよい。粒子の具体例、形状、平均粒径、含有量などの詳細は、ポリエステル層(A)で説明したとおりである。ただし、含有量については、ポリエステル層(B1)、(B2)それぞれにおける粒子の含有量と読み替えるものとする。
 また、ポリエステル層(B1)、(B2)の一方又は両方は、上記した粒子以外にも、添加剤を少なくとも1種含有してもよい。添加剤の詳細は、上記の通りである。
 なお、多層構造の場合には、ポリエステル層(B1)、(B2)の一方又は両方は、粒子を含有する一方で、ポリエステル層(A)は、粒子を含有しなくてもよい。
One or both of the polyester layers (B1) and (B2) may contain particles. Specific examples, shapes, average particle diameters, content, and other details of the particles are as described for the polyester layer (A). However, the content should be interpreted as the content of particles in each of the polyester layers (B1) and (B2).
In addition to the particles described above, one or both of the polyester layers (B1) and (B2) may contain at least one additive, the details of which are as described above.
In the case of a multi-layer structure, one or both of the polyester layers (B1) and (B2) may contain particles, while the polyester layer (A) may not contain particles.

 ポリエステル(B)は、共重合ポリエステル(a1)が結晶性の場合、共重合ポリエステル(a1)の融点よりも好ましくは10~100℃高い、中でもより好ましくは20℃以上高く、さらに好ましくは40℃以上高い、また、より好ましくは90℃以下高く、その中でもさらに好ましくは70℃以下高い融点を有するポリエステルを含むとよい。そのようなポリエステルは、ポリエステル層(B1)、(B2)それぞれを構成する樹脂成分のうち50質量%以上であるとよい。
 他方、ポリエステル(B)は、共重合ポリエステル(a1)が非晶性の場合、共重合ポリエステル(a1)のガラス転移点よりも好ましくは120~260℃高い、より好ましくは140℃以上高い、さらに好ましくは160℃以上高い、また、より好ましくは230℃以下高く、その中でもさらに好ましくは200℃以下高い融点を有するポリエステルを含むとよい。そのようなポリエステルは、ポリエステル層(B1)、(B2)それぞれを構成する樹脂成分のうち50質量%以上であるとよい。
 なお、共重合ポリエステル層(A1)の表裏両側に存在するポリエステル層(B1)、(B2)それぞれの主成分となるポリエステル(B)は、表裏で異なっていてもよいし同一でもよいが、表裏のポリエステル(B)の融点が大きく異ならないものであることが好ましい。
When the copolymer polyester (a1) is crystalline, the polyester (B) preferably contains a polyester having a melting point higher than that of the copolymer polyester (a1) by 10 to 100° C., more preferably by 20° C. or more, even more preferably by 40° C. or more, and more preferably by 90° C. or less, and even more preferably by 70° C. or less. Such a polyester should account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2).
On the other hand, when the copolymer polyester (a1) is amorphous, the polyester (B) preferably contains a polyester having a melting point higher than the glass transition point of the copolymer polyester (a1) by preferably 120 to 260° C., more preferably 140° C. or more, even more preferably 160° C. or more, and more preferably 230° C. or less, and even more preferably 200° C. or less. Such a polyester should account for 50% by mass or more of the resin components constituting each of the polyester layers (B1) and (B2).
The polyester (B) as the main component of each of the polyester layers (B1) and (B2) present on both the front and back sides of the copolymer polyester layer (A1) may be different or the same on the front and back sides, but it is preferable that the melting points of the polyesters (B) on the front and back sides do not differ significantly.

 ポリエステル(B)としては、例えば、ジカルボン酸成分としてテレフタル酸を含み、アルコール成分としてエチレングリコールを含むホモポリエステル若しくは共重合ポリエステル(「ポリエステル(z2)」ともいう)を好適に用いることができる。但し、ポリエステル(B)におけるポリエステルは、これに限定するものではない。なお、ホモポリエステルは、ポリエチレンテレフタレートである。 As polyester (B), for example, a homopolyester or copolymer polyester (also referred to as "polyester (z2)") containing terephthalic acid as the dicarboxylic acid component and ethylene glycol as the alcohol component can be suitably used. However, the polyester in polyester (B) is not limited to this. The homopolyester is polyethylene terephthalate.

 ポリエステル(B)が共重合ポリエステルである場合には、テレフタル酸以外のジカルボン酸成分としては、芳香族ジカルボン酸、脂環族ジカルボン酸、脂肪族ジカルボン酸、多官能酸などが挙げられる。これらジカルボン酸成分としては、共重合ポリエステル(a1)において列挙したものと同様のものが挙げられる。
 ポリエステル(B)が共重合ポリエステルである場合には、ジカルボン酸成分に占めるテレフタル酸以外のジカルボン酸成分の割合は、1~30mol%であるのが好ましく、より好ましくは5mol%以上、その中でもより好ましくは10mol%以上であり、また、より好ましくは25mol%以下、さらに好ましくは20mol%以下である。
When the polyester (B) is a copolymer polyester, examples of the dicarboxylic acid component other than terephthalic acid include aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, polyfunctional acids, etc. Examples of these dicarboxylic acid components include the same dicarboxylic acids as those listed for the copolymer polyester (a1).
When the polyester (B) is a copolymer polyester, the proportion of dicarboxylic acid components other than terephthalic acid in the dicarboxylic acid components is preferably 1 to 30 mol %, more preferably 5 mol % or more, and even more preferably 10 mol % or more, and is more preferably 25 mol % or less, and even more preferably 20 mol % or less.

 ポリエステル(B)が共重合ポリエステルである場合には、エチレングリコール以外のアルコール成分としては、1,4-ブタンジオール、1,6-ヘキサンジオール、エチレングリコール、ジエチレングリコール、トリメチレングリコール、ネオペンチルグリコール、1,4-シクロヘキサンジメタノール、ビスフェノールおよびそれらの誘導体などを挙げることができる。
 ポリエステル(B)において、アルコール成分に占めるエチレングリコール以外のアルコール成分の割合は、1mol%以上100mol%未満であることが好ましく、中でもより好ましくは5mol%以上、さらに好ましくは10mol%以上であり、また、より好ましくは95mol%以下、さらに好ましくは90mol%以下である。
 ただし、ポリエステル(B)におけるポリエステルは、上記の通りにポリエステル(z2)を含むことが好ましく、その詳細な説明は、上記ポリエステル(a2)で述べたとおりである。
When the polyester (B) is a copolymer polyester, examples of the alcohol component other than ethylene glycol include 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, trimethylene glycol, neopentyl glycol, 1,4-cyclohexanedimethanol, bisphenol, and derivatives thereof.
In the polyester (B), the proportion of alcohol components other than ethylene glycol in the alcohol components is preferably 1 mol % or more and less than 100 mol %, more preferably 5 mol % or more, even more preferably 10 mol % or more, and more preferably 95 mol % or less, even more preferably 90 mol % or less.
However, the polyester in the polyester (B) preferably contains the polyester (z2) as described above, and the detailed description thereof is as described above for the polyester (a2).

 また、ポリエステル(B)における共重合ポリエステルとしては、ジカルボン酸成分としてテレフタル酸を含み、アルコール成分としてエチレングリコール(Y1)以外のその他のアルコール成分(Y2)を含む共重合ポリエステルも好適に用いることができる。中でも、ポリエステル(B)としての共重合体ポリエステルとしては、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)と、エチレングリコール(Y1)以外のその他のアルコール成分(Y2)との共重合体である共重合ポリエステル(z1)を使用することが好ましい。このような共重合ポリエステル(z1)の詳細は、上記共重合ポリエステル(a1)で述べたとおりであるので、その詳細な説明は省略する。 Furthermore, as the copolymer polyester in polyester (B), a copolymer polyester containing terephthalic acid as the dicarboxylic acid component and an alcohol component (Y2) other than ethylene glycol (Y1) as the alcohol component can also be suitably used. Among these, as the copolymer polyester for polyester (B), it is preferable to use a copolymer polyester (z1) which is a copolymer of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1). Details of such copolymer polyester (z1) are as described above for copolymer polyester (a1), and therefore a detailed description thereof will be omitted.

(ポリエステル層(B1),(B2)における各成分の割合)
 ポリエステル層(B1)、(B2)に含まれるポリエステル(B)における各ポリエステルの含有量は、共重合ポリエステルフィルムに含有される全てのポリエステル(Z)における各成分の割合が、後述する範囲となるように適宜調整されるとよい。
 ただし、ポリエステル層(B1)、(B2)それぞれに含まれるポリエステル(B)は、共重合成分の含有量の割合が、mol%基準で、ポリエステル層(A)における共重合成分の含有量の割合以下であることが好ましく、該含有量の割合より低いことがより好ましい。ポリエステル層(B1)、(B2)それぞれにおける共重合成分の含有量の割合を低くすることで、柔軟性、高伸び率などを確保しつつ耐熱性も良好にしやすくなる。
(Proportion of each component in polyester layers (B1) and (B2))
The content of each polyester in the polyester (B) contained in the polyester layers (B1) and (B2) may be appropriately adjusted so that the proportion of each component in all the polyesters (Z) contained in the copolymer polyester film falls within the range described below.
However, the content of the copolymerization component of the polyester (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than, and more preferably lower than, the content of the copolymerization component in the polyester layer (A) on a mol % basis. By reducing the content of the copolymerization component in each of the polyester layers (B1) and (B2), it becomes easier to obtain good heat resistance while ensuring flexibility, high elongation, etc.

 以下、具体的に、ポリエステル層(B1)、(B2)それぞれに含まれるポリエステル(B)として、上記した共重合ポリエステル(z1)、ポリエステル(z2)、又は、これらの両方が使用される場合についてより詳細に説明する。なお、ポリエステル層(B1)、(B2)それぞれにおける共重合ポリエステル(z1)は、上記した共重合ポリエステル(Za)であることが特に好ましい。また、ポリエステル(z2)は、ポリエチレンテレフタレートが好ましい。
 そして、ポリエステル層(B1)、(B2)それぞれに含まれる全てのポリエステル(B)における、ジカルボン酸成分に占める炭素数4~10のジカルボン酸成分(X2)の割合は、mol%基準で、ポリエステル層(A)に含まれる全てのポリエステル(A)における、ジカルボン酸成分に占める炭素数4~10のジカルボン酸成分(X2)の割合以下であることが好ましく、該割合よりも低いことがより好ましい。なお、該割合よりも低い場合、その割合の差は、例えば、1~30mol%であるが、好ましくは2~20mol%、さらに好ましくは3~10mol%である。
 なお、ここでいう全てのポリエステル(B)とは、ポリエステル層(B1)、(B2)それぞれに含有される全てのポリエステルを意味する。したがって、上記全てのポリエステル(B)における割合とは、ポリエステル層(B1)又は(B1)におけるポリエステル(B)を構成するジカルボン酸成分を基準とする割合を意味し、以下、類似する用語は、同様の意味で使用する。
Hereinafter, the case where the above-mentioned copolymer polyester (z1), polyester (z2), or both of them are used as the polyester (B) contained in each of the polyester layers (B1) and (B2) will be specifically described in more detail. The copolymer polyester (z1) in each of the polyester layers (B1) and (B2) is particularly preferably the above-mentioned copolymer polyester (Za). The polyester (z2) is preferably polyethylene terephthalate.
The proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (A) contained in the polyester layer (A), and more preferably lower than this proportion, on a mol % basis. When the proportion is lower than this proportion, the difference in proportion is, for example, 1 to 30 mol %, preferably 2 to 20 mol %, and more preferably 3 to 10 mol %.
The term "all polyesters (B)" as used herein refers to all polyesters contained in each of the polyester layers (B1) and (B2). Therefore, the proportion in all polyesters (B) refers to the proportion based on the dicarboxylic acid component constituting the polyester (B) in the polyester layer (B1) or (B1). Similar terms will be used in the following with similar meanings.

 また、炭素数4~10のジカルボン酸成分(X2)としては、上記の通りにアジピン酸を使用することが好ましいが、アジピン酸を使用する場合、ポリエステル層(B1)、(B2)それぞれに含まれる全てのポリエステル(B)における、ジカルボン酸成分に占めるアジピン酸の割合は、mol%基準で、ポリエステル層(A)に含まれる全てのポリエステル(A)における、ジカルボン酸成分に占めるアジピン酸の割合以下であることが好ましく、該割合よりも低いことがより好ましい。なお、該割合より低い場合には、割合の差は、例えば、1~30mol%であるが、好ましくは2~20mol%、さらに好ましくは3~10mol%である。
 一方で、ポリエステル層(B1)、(B2)それぞれに含まれる全てのポリエステル(B)における、ジカルボン酸成分に占めるテレフタル酸(X1)の割合は、mol%基準で、ポリエステル層(A)に含まれる全てのポリエステル(A)における、ジカルボン酸成分に占めるテレフタル酸(X1)の割合以上であることが好ましく、該割合よりも高いことがより好ましい。
As the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, adipic acid is preferably used as described above. When adipic acid is used, the proportion of adipic acid in the dicarboxylic acid components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than the proportion of adipic acid in the dicarboxylic acid components of all the polyesters (A) contained in the polyester layer (A), on a mol % basis, and more preferably lower than that proportion. When the proportion is lower than that proportion, the difference in proportion is, for example, 1 to 30 mol %, preferably 2 to 20 mol %, and more preferably 3 to 10 mol %.
On the other hand, the proportion of terephthalic acid (X1) in the dicarboxylic acid components in all of the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or greater than the proportion of terephthalic acid (X1) in the dicarboxylic acid components in all of the polyesters (A) contained in the polyester layer (A), on a mol % basis, and more preferably higher than this proportion.

 ポリエステル層(B1)、(B2)それぞれに含まれる全てのポリエステル(B)における、アルコール成分に占めるその他のアルコール成分(Y2)の割合は、mol%基準で、ポリエステル層(A)に含まれる全てのポリエステル(A)における、アルコール成分に占めるその他のアルコール成分(Y2)の割合以下であることが好ましく、該割合よりも低いことがより好ましい。該割合より低い場合には、その差は、例えば、1~50mol%であるが、好ましくは5~40mol%、さらに好ましくは10~35mol%である。
 また、その他のアルコール成分(Y2)としては、1,4-ブタンジオール、1,6-ヘキサンジオール、又はこれらの両方を使用することが好ましいが、ポリエステル層(B1)、(B2)それぞれに含まれる全てのポリエステル(B)におけるアルコール成分に占める1,4-ブタンジオール及び1,6-ヘキサンジオールの割合は、mol%基準で、ポリエステル層(A)に含まれる全てのポリエステル(A)におけるアルコール成分に占める1,4-ブタンジオール及び1,6-ヘキサンジオールの割合以下であることが好ましく、該割合よりも低いことがより好ましい。なお、該割合よりも低い場合には、その割合の差は、例えば、1~50mol%であるが、好ましくは5~40mol%、さらに好ましくは10~35mol%である。
 一方で、ポリエステル層(B1)、(B2)それぞれに含まれる全てのポリエステル(B)におけるアルコール成分に占めるエチレングリコール(Y1)の割合は、mol%基準で、ポリエステル層(A)に含まれる全てのポリエステル(A)におけるアルコール成分に占めるエチレングリコール(Y1)の割合以上であることが好ましく、該割合よりも高いことがより好ましい。
The proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or less than the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (A) contained in the polyester layer (A), and more preferably lower than this proportion, on a mol % basis. When the difference is lower than this proportion, the difference is, for example, 1 to 50 mol %, preferably 5 to 40 mol %, and more preferably 10 to 35 mol %.
As the other alcohol component (Y2), it is preferable to use 1,4-butanediol, 1,6-hexanediol, or both of them, but the proportions of 1,4-butanediol and 1,6-hexanediol in the alcohol components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) are preferably equal to or less than the proportions of 1,4-butanediol and 1,6-hexanediol in the alcohol components of all the polyesters (A) contained in the polyester layer (A) on a mol % basis, and more preferably lower than that proportion. When the difference is lower than that proportion, the difference is, for example, 1 to 50 mol %, preferably 5 to 40 mol %, and more preferably 10 to 35 mol %.
On the other hand, the proportion of ethylene glycol (Y1) in the alcohol components of all the polyesters (B) contained in each of the polyester layers (B1) and (B2) is preferably equal to or greater than the proportion of ethylene glycol (Y1) in the alcohol components of all the polyesters (A) contained in the polyester layer (A), on a mol % basis, and more preferably higher than this proportion.

(フィルム全体における各成分の割合)
 共重合ポリエステルフィルムに使用されるポリエステルは、共重合ポリエステル(z1)を含むことが好ましく、共重合ポリエステル(Za)を含むことが特に好ましい。共重合ポリエステル(z1)及び共重合ポリエステル(Za)の詳細は、共重合ポリエステル層(A1)において説明したとおりである。
 そして、共重合ポリエステルフィルムに含有される全てのポリエステル(Z)における、ジカルボン酸成分に占める炭素数4~10のジカルボン酸成分(X2)の割合は、1~30mol%であることが好ましい。なお、ここでいう全てのポリエステル(Z)とは、共重合ポリエステルフィルムに含有される全てのポリエステルを意味する。したがって、上記割合とは、共重合ポリエステルフィルムに含有される全てのポリエステル(Z)を構成するジカルボン酸成分を基準とする割合を意味し、以下、類似する用語は、同様の意味で使用する。
 ここで、炭素数4~10のジカルボン酸成分(X2)の割合が1mol%以上であると、炭素数4~10のジカルボン酸成分(X2)を使用した効果が十分に得られ、貯蔵弾性率を低くして、低温下における柔軟性、高伸び率などを確保しやすくなる。また、30mol%以下であると、熱収縮率が高くなり耐熱性を確保しやすくなる。
 ポリエステル(Z)における上記炭素数4~10のジカルボン酸成分(X2)の割合は、より好ましくは2mol%以上、さらに好ましくは3mol%以上であり、その中でも特に4mol%以上であり、また、より好ましくは20mol%以下、その中でもさらに好ましくは15mol%以下であり、特に好ましくは10mol%以下である。
 また、全てのポリエステル(Z)におけるジカルボン酸成分に占めるアジピン酸の割合は、例えば1~30mol%であるが、好ましくは2mol%以上、さらに好ましくは3mol%以上であり、その中でも特に4mol%以上であり、また、好ましくは20mol%以下であり、より好ましくは15mol%以下、さらに好ましくは10mol%以下である。
(Proportion of each component in the entire film)
The polyester used in the copolymer polyester film preferably contains the copolymer polyester (z1), particularly preferably the copolymer polyester (Za). Details of the copolymer polyester (z1) and the copolymer polyester (Za) are as described in the copolymer polyester layer (A1).
The proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the polyesters (Z) contained in the copolymer polyester film is preferably 1 to 30 mol %. Note that "all the polyesters (Z)" here refers to all the polyesters contained in the copolymer polyester film. Therefore, the above proportion refers to the proportion based on the dicarboxylic acid components constituting all the polyesters (Z) contained in the copolymer polyester film, and similar terms will be used with the same meaning hereinafter.
When the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms is 1 mol % or more, the effects of using the dicarboxylic acid component (X2) having 4 to 10 carbon atoms are sufficiently obtained, and the storage modulus is reduced, making it easier to ensure flexibility at low temperatures, high elongation, etc. When the proportion is 30 mol % or less, the heat shrinkage rate is increased, making it easier to ensure heat resistance.
The proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the polyester (Z) is more preferably 2 mol% or more, even more preferably 3 mol% or more, and particularly preferably 4 mol% or more, and is more preferably 20 mol% or less, even more preferably 15 mol% or less, and particularly preferably 10 mol% or less.
The proportion of adipic acid in the dicarboxylic acid components in all of the polyesters (Z) is, for example, 1 to 30 mol %, preferably 2 mol % or more, more preferably 3 mol % or more, and particularly preferably 4 mol % or more, and is also preferably 20 mol % or less, more preferably 15 mol % or less, and even more preferably 10 mol % or less.

 また、全てのポリエステル(Z)におけるジカルボン酸成分に占めるテレフタル酸(X1)の割合は、耐熱性などの各種性能を良好に維持する観点から、例えば65~98mol%であるが、好ましくは97mol%以下、さらに好ましくは96mol%以下であり、また、好ましくは75mol%以上、より好ましくは80mol%以上、その中でも特に85mol%以上である。
 また、全てのポリエステル(Z)におけるジカルボン酸成分に占めるその他のジカルボン酸(X3)の割合は、例えば10mol%以下、好ましくは5mol%以下、さらに好ましくは3mol%以下、最も好ましくは0mol%である。すなわち、ポリエステル(A)におけるジカルボン酸成分は、その他のジカルボン酸(X3)を含有しないことが最も好ましい。
The proportion of terephthalic acid (X1) in the dicarboxylic acid components of all the polyesters (Z) is, for example, 65 to 98 mol %, preferably 97 mol % or less, more preferably 96 mol % or less, and also preferably 75 mol % or more, more preferably 80 mol % or more, and particularly 85 mol % or more, from the viewpoint of maintaining various performance properties such as heat resistance in a satisfactory manner.
The proportion of the other dicarboxylic acid (X3) in the dicarboxylic acid components in all of the polyesters (Z) is, for example, 10 mol % or less, preferably 5 mol % or less, more preferably 3 mol % or less, and most preferably 0 mol %. That is, it is most preferable that the dicarboxylic acid components in the polyester (A) do not contain the other dicarboxylic acid (X3).

 さらに、共重合ポリエステルフィルムに含有される全てのポリエステル(Z)における、アルコール成分に占めるその他のアルコール成分(Y2)の割合は、例えば、10~60molであるが、好ましくは15mol以上、より好ましくは20mol%以上、さらに好ましくは23mol%以上、よりさらに好ましくは25mol%以上であり、また、好ましくは60mol以下、より好ましくは55mol%以下、さらに好ましくは45mol%以下、よりさらに好ましくは35mol%以下である。ポリエステル(Z)における、アルコール成分(Y2)の割合が一定以上であると、貯蔵弾性率を低くしやすくなり、低温下における柔軟性、高伸び率などを確保しやすくなる。また、アルコール成分(Y2)の割合が一定以下であると、熱収縮率が高くなることを防止し、耐熱性を確保しやすくなる。 Furthermore, the proportion of the other alcohol component (Y2) in the alcohol components of all the polyesters (Z) contained in the copolymer polyester film is, for example, 10 to 60 mol, but is preferably 15 mol or more, more preferably 20 mol or more, even more preferably 23 mol or more, still more preferably 25 mol or more, and is preferably 60 mol or less, more preferably 55 mol% or less, even more preferably 45 mol% or less, and still more preferably 35 mol% or less. When the proportion of the alcohol component (Y2) in the polyester (Z) is a certain level or higher, it becomes easier to reduce the storage modulus and ensure flexibility and high elongation at low temperatures. Furthermore, when the proportion of the alcohol component (Y2) is a certain level or lower, it becomes easier to prevent an increase in heat shrinkage and ensure heat resistance.

 また、ポリエステル(Z)におけるアルコール成分に占める1,4-ブタンジオール及び1,6-ヘキサンジオールの割合は、例えば、10~60molであるが、好ましくは15mol以上、より好ましくは20mol%以上、さらに好ましくは22mol%以上、よりさらに好ましくは24mol%以上であり、また、好ましくは60mol以下、より好ましくは55mol%以下、さらに好ましくは44mol%以下、よりさらに好ましくは34mol%以下である。
 また、ポリエステル(Z)が、1,4-ブタンジオールと1,6-ヘキサンジオールを含む場合、ポリエステル(Z)における、1,4-ブタンジオールのモル量に対する、1,6-ヘキサンジオールのモル量の比は、例えば0.5以上、好ましくは0.7以上、より好ましくは0.8以上、さらに好ましくは0.9以上であり、または例えば2.5以下、好ましくは2.0以下、より好ましくは1.6以下、さらに好ましくは1.4以下である。
The proportion of 1,4-butanediol and 1,6-hexanediol in the alcohol component of the polyester (Z) is, for example, 10 to 60 mol, but is preferably 15 mol or more, more preferably 20 mol or more, even more preferably 22 mol or more, still more preferably 24 mol or more, and is preferably 60 mol or less, more preferably 55 mol or less, even more preferably 44 mol or less, and still more preferably 34 mol or less.
Furthermore, when polyester (Z) contains 1,4-butanediol and 1,6-hexanediol, the ratio of the molar amount of 1,6-hexanediol to the molar amount of 1,4-butanediol in polyester (Z) is, for example, 0.5 or more, preferably 0.7 or more, more preferably 0.8 or more, and even more preferably 0.9 or more, or for example, 2.5 or less, preferably 2.0 or less, more preferably 1.6 or less, and even more preferably 1.4 or less.

 全てのポリエステル(Z)における、アルコール成分に占めるエチレングリコール(Y1)の割合は例えば40~85mol%であり、中でも40mol%以上が好ましく、45mol%以上がより好ましく、55mol%以上がさらに好ましく、60mol%以上がよりさらに好ましく、また、82mol%以下が好ましく、その中でも80mol%以下がより好ましく、77mol%以下がさらに好ましい。75mol%以下がよりさらに好ましい。 In all polyesters (Z), the proportion of ethylene glycol (Y1) in the alcohol component is, for example, 40 to 85 mol%, preferably 40 mol% or more, more preferably 45 mol% or more, even more preferably 55 mol% or more, even more preferably 60 mol% or more, and preferably 82 mol% or less, more preferably 80 mol% or less, even more preferably 77 mol% or less. Even more preferably 75 mol% or less.

<本共重合ポリエステルフィルムの厚み>
 本共重合ポリエステルフィルムの厚みは、特に限定するものではなく、用途によって適切な厚みを選択することができる。
 中でも、本共重合ポリエステルフィルムの特徴をより発揮するという観点から、フィルムの全厚みが5μmを超えることが好ましい。
 フィルムのコシの強さは厚さの三乗に比例すると言われている。しかし、本共重合ポリエステルフィルムは、5μmを超える厚みを有しても、コシが弱くてしなやかであるという特徴を有しており、本発明の利益をより一層享受することができる。
 かかる観点から、本共重合ポリエステルフィルムの全厚みは5μmを超えるのが好ましく、中でも12μm以上、その中でも30μm以上であるのがさらに好ましい。
 また、本共重合ポリエステルフィルムの全厚みは、特に限定されないが、例えば200μm以下、好ましくは150μm以下、より好ましくは100μm以下である。
<Thickness of the present copolymer polyester film>
The thickness of the present copolymer polyester film is not particularly limited, and an appropriate thickness can be selected depending on the application.
In particular, from the viewpoint of fully exhibiting the characteristics of the present copolymerized polyester film, it is preferable that the total thickness of the film exceeds 5 μm.
Although the stiffness of a film is said to be proportional to the cube of its thickness, the present copolymer polyester film is characterized by being weak in stiffness and flexible even when it has a thickness of more than 5 μm, and can further enjoy the benefits of the present invention.
From this viewpoint, the total thickness of the present copolymer polyester film is preferably more than 5 μm, more preferably 12 μm or more, and even more preferably 30 μm or more.
The total thickness of the copolymer polyester film is not particularly limited, but is, for example, 200 μm or less, preferably 150 μm or less, and more preferably 100 μm or less.

<本共重合ポリエステルフィルムの製造方法>
 本共重合ポリエステルフィルムの製造方法の一例として、本共重合ポリエステルフィルムが二軸延伸フィルムの場合の製造方法について説明する。但し、ここで説明する製造方法に限定するものではない。
<Method of manufacturing the present copolymer polyester film>
As an example of the method for producing the present copolymer polyester film, a method for producing the present copolymer polyester film as a biaxially stretched film will be described below, although the present copolymer polyester film is not limited to the method described here.

 先ずは、公知の方法により、原料、例えばポリエステルチップを溶融押出装置に供給し、それぞれのポリマーの融点以上に加熱し、溶融ポリマーをダイから押し出し、回転冷却ドラム上でポリマーのガラス転移点以下の温度となるように冷却固化し、実質的に非晶状態の未配向シートを得るようにすればよい。 First, using a known method, raw materials, such as polyester chips, are fed into a melt extrusion device and heated to above the melting point of each polymer. The molten polymer is then extruded through a die and cooled to a temperature below the glass transition point of the polymer on a rotating cooling drum, solidifying it to obtain an unoriented sheet in a substantially amorphous state.

 次に、当該未配向シートを、一方向にロール又はテンター方式の延伸機により延伸する。この際、延伸温度は、通常25~120℃、好ましくは35~100℃であり、延伸倍率は通常2.5~7倍、好ましくは2.8~6倍である。
 次いで、一段目の延伸方向と直交する方向に延伸する。この際、延伸温度は通常50~140℃であり、延伸倍率は通常3.0~7倍、好ましくは3.5~6倍である。
 なお、上記の延伸においては、一方向の延伸を2段階以上で行う方法を採用することもできる。
The unoriented sheet is then stretched in one direction using a roll or tenter type stretching machine at a stretching temperature of usually 25 to 120°C, preferably 35 to 100°C, and at a stretching ratio of usually 2.5 to 7 times, preferably 2.8 to 6 times.
The film is then stretched in a direction perpendicular to the first stretching direction at a temperature of usually 50 to 140° C. and a stretch ratio of usually 3.0 to 7 times, preferably 3.5 to 6 times.
In the above stretching, a method of stretching in one direction in two or more stages can also be employed.

 延伸後、引き続き130~270℃の温度で緊張下または30%以内の弛緩下で熱固定処理を行い、二軸配向フィルムとしての本共重合ポリエステルフィルムを得ることができる。本共重合ポリエステルフィルムは、熱固定処理を行うことで、柔軟性、耐熱性などを向上させることができる。
 前記熱固定処理(「熱処理」とも称する)は、共重合ポリエステル層(A1)の単層からなる場合、かかる共重合ポリエステル層(A1)形成用ポリエステルの融点よりも5~70℃低い温度で行うのが好ましい。多層構造の場合にも、共重合ポリエステル層(A1)形成用ポリエステルの融点よりも5~70℃低い温度で行うとよいが、合わせて、ポリエステル層(B)形成用ポリエステルの融点よりも5~70℃低い温度で行うことが好ましい。
After the stretching, the film is subsequently heat-set at a temperature of 130 to 270°C under tension or under relaxation of 30% or less to obtain the present copolymer polyester film as a biaxially oriented film. By subjecting the present copolymer polyester film to heat-setting, the flexibility, heat resistance, etc. can be improved.
In the case of a single-layer copolymer polyester layer (A1), the heat setting treatment (also referred to as "heat treatment") is preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester for forming the copolymer polyester layer (A1). In the case of a multilayer structure, the heat setting treatment is also preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester for forming the copolymer polyester layer (A1), and is also preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester for forming the polyester layer (B).

 本共重合ポリエステルフィルムがポリエステル層(A1)とポリエステル層(B1),(B2)との積層構成を備える場合、ポリエステル層(A1)及びポリエステル層(B1),(B2)を共押出した後、一体のフィルムとして、上述のように延伸及び熱固定処理を行えばよい。なお、本共重合ポリエステルフィルムは、上記した層(A1)、層(B1)及び層(B2)以外の積層構成の場合も同様に共押出により製造できる。 When the present copolymer polyester film has a laminated structure of polyester layer (A1) and polyester layers (B1) and (B2), the polyester layer (A1) and the polyester layers (B1) and (B2) can be co-extruded, and then the resulting integrated film can be stretched and heat-set as described above. Note that the present copolymer polyester film can also be produced by co-extrusion in the same manner when it has a laminated structure other than the above-described layers (A1), (B1), and (B2).

<離型フィルムの特性>
(80℃の貯蔵弾性率)
 本発明の離型フィルムは、80℃の貯蔵弾性率が1000MPa以下であることが必要である。80℃の貯蔵弾性率が1000MPa以下であることによって、柔軟性が確保でき、曲面追従性などが良好となり、例えば金型装着時において、金型形状に十分、追随することができる。
 かかる観点から、離型フィルムは、80℃の貯蔵弾性率が1000MPa以下であることがより好ましくは、その中でもさらに好ましくは800MPa以下、特に400MPa以下であることが好ましい。
<Release film characteristics>
(Storage modulus at 80°C)
The release film of the present invention must have a storage modulus of 1000 MPa or less at 80° C. When the storage modulus at 80° C. is 1000 MPa or less, flexibility can be ensured and curved surface conformability and the like can be improved, and for example, when the film is mounted on a mold, the film can sufficiently conform to the shape of the mold.
From this viewpoint, the storage modulus of the release film at 80° C. is more preferably 1000 MPa or less, even more preferably 800 MPa or less, and particularly preferably 400 MPa or less.

 他方、当該80℃の貯蔵弾性率は、各工程におけるハンドリング性の観点から、100MPa以上であるのが好ましく、中でも200MPa以上であるのがさらに好ましい。
 なお、80℃及び後述する180℃の貯蔵弾性率は、後述の実施例に記載された測定方法によって得られる値である。
On the other hand, the storage modulus at 80° C. is preferably 100 MPa or more, more preferably 200 MPa or more, from the viewpoint of ease of handling in each step.
The storage modulus at 80°C and 180°C described later are values obtained by the measurement method described in the examples described later.

 離型フィルムにおいて、80℃の貯蔵弾性率を上記範囲にするには、共重合ポリエステルフィルムの共重合成分の種類と含有量を調整することによって、達成することができる。かかる観点から、共重合ポリエステルフィルムにおける共重合ポリエステルの共重合成分は、例えば、炭素数4~10の脂肪族ジカルボン酸と、1,4-ブタンジオール及び1,6-ヘキサンジオールの一方又は両方とを含むことが好ましく、ポリエステル(Z)における、ジカルボン酸成分、アルコール成分それぞれに占めるこれらの割合は上記のとおり1~30mol%、15~60mol%であることが好ましい。さらに好ましくは前記炭素数4~10の脂肪族ジカルボン酸がアジピン酸であるのがよい。
 その中でも、その他のアルコール成分(Y2)が、1,4-ブタンジオールおよび1,6-ヘキサンジオールであることが好ましく、その場合、その他のアルコール成分(Y2)の合計量(mol%)として、15~60mol%であるのが好ましい。
In the release film, the storage modulus at 80°C can be adjusted to the above range by adjusting the type and content of the copolymerization components of the copolymerized polyester film. From this viewpoint, the copolymerization components of the copolymerized polyester in the copolymerized polyester film preferably contain, for example, an aliphatic dicarboxylic acid having 4 to 10 carbon atoms and one or both of 1,4-butanediol and 1,6-hexanediol, and the proportions of these in the dicarboxylic acid component and the alcohol component in the polyester (Z) are preferably 1 to 30 mol% and 15 to 60 mol%, respectively, as described above. More preferably, the aliphatic dicarboxylic acid having 4 to 10 carbon atoms is adipic acid.
Among these, the other alcohol component (Y2) is preferably 1,4-butanediol and 1,6-hexanediol, and in this case, the total amount (mol %) of the other alcohol component (Y2) is preferably 15 to 60 mol %.

 また、80℃の貯蔵弾性率は、共重合ポリエステル層(A1)の表裏両側に、ポリエステル(B)を主成分樹脂として含有するポリエステル層(B1)、(B2)を積層して多層構造とすることによっても、上記範囲内に調整しやすくなる。
 更には、80℃の貯蔵弾性率は、本共重合ポリエステルフィルムを製造する際の延伸条件及びその後の熱固定条件によっても、調整することができる。
The storage modulus at 80°C can also be easily adjusted to fall within the above range by laminating polyester layers (B1) and (B2) containing the polyester (B) as a main component resin on both the front and back sides of the copolymer polyester layer (A1) to form a multilayer structure.
Furthermore, the storage modulus at 80° C. can also be adjusted by the stretching conditions during production of the present copolymerized polyester film and the conditions for subsequent heat setting.

(180℃の貯蔵弾性率)
 本発明の離型フィルムは、180℃の貯蔵弾性率が30MPa以上、好ましくは40MPa以上、中でも50MPa以上、特に60MPa以上であるのがよい。
 180℃、すなわち加工温度近傍の貯蔵弾性率が30MPa以上、特に40MPa以上であることによって、耐熱性が良好となる。また、耐熱性が良好となることで加熱収縮なども抑制しやすくなる。
 また、180℃の貯蔵弾性率は、特に限定されないが、柔軟性の観点から、例えば400MPa以下、好ましくは200MPa以下、さらに好ましくは150MPa以下である。
(Storage modulus at 180°C)
The release film of the present invention has a storage modulus at 180° C. of 30 MPa or more, preferably 40 MPa or more, more preferably 50 MPa or more, and even more preferably 60 MPa or more.
When the storage modulus at 180° C., i.e., near the processing temperature, is 30 MPa or more, particularly 40 MPa or more, the heat resistance is improved. Furthermore, the improved heat resistance makes it easier to suppress heat shrinkage and the like.
The storage modulus at 180° C. is not particularly limited, but from the viewpoint of flexibility, it is, for example, 400 MPa or less, preferably 200 MPa or less, and more preferably 150 MPa or less.

(80℃の貯蔵弾性率/180℃の貯蔵弾性率)
 本発明の離型フィルムは、180℃の貯蔵弾性率に対する80℃の貯蔵弾性率の比(80℃の貯蔵弾性率/180℃の貯蔵弾性率)が、13以下である。上記貯蔵弾性率の比が13より高くなると、80℃付近の貯蔵弾性率を小さくしながら、180℃付近の貯蔵弾性率を高くすることが難しく、フッ素樹脂フィルムの代替品として使用しにくくなる。上記貯蔵弾性率の比は、12以下が好ましく、10以下がより好ましい。また、上記貯蔵弾性率の比は、低ければ低いほどよく、1以上であればよいが、実用的には、例えば2以上であってもよく、3以上であってもよい。
(Storage modulus at 80°C/Storage modulus at 180°C)
The release film of the present invention has a ratio of the storage modulus at 80°C to the storage modulus at 180°C (storage modulus at 80°C/storage modulus at 180°C) of 13 or less. If the storage modulus ratio is higher than 13, it is difficult to increase the storage modulus at around 180°C while decreasing the storage modulus at around 80°C, making it difficult to use as a substitute for a fluororesin film. The storage modulus ratio is preferably 12 or less, and more preferably 10 or less. The lower the storage modulus ratio, the better, and it is sufficient if it is 1 or more, but in practice it may be, for example, 2 or more, or 3 or more.

(ナノTAにより測定される軟化温度)
 離型フィルムは、本共重合ポリエステルフィルムが多層構造の場合、ナノTAの軟化温度測定による、共重合ポリエステル層(A1)と、ポリエステル層(B1)及びポリエステル層(B2)の少なくともいずれかとの温度差が5℃以上であることが好ましく、中でも、共重合ポリエステル層(A1)と、ポリエステル層(B1)及びポリエステル層(B2)の両方との温度差が5℃以上であることが好ましい。層(A)と、層(B1)、(B2)、又はこれら両方との軟化温度の差を一定以上とすることで、層(A)と、層(B1)、(B2)、又はこれら両方との間で共重合体成分の量が異なるものになりやすく、各種性能を向上させやすくなる。
 また、ポリエステル層(B1)及びポリエステル層(B2)の少なくともいずれか一方、好ましくは両方の軟化温度は、共重合ポリエステル層(A1)の軟化温度よりも高いことが好ましい。ポリエステル層(B1)及びポリエステル層(B2)の一方又は両方が共重合ポリエステル層(A1)の軟化温度よりも高く、かつ所定の温度差があることで、共重合ポリエステル層(A1)における共重合成分が多くなる一方で、ポリエステル層(B1)、(B2)における共重合成分が少なくなり、柔軟性及び高伸び率を確保しつつ、耐熱性も向上しやすくなる。
(Softening temperature measured by NanoTA)
When the copolymer polyester film has a multilayer structure, the release film preferably has a temperature difference of 5° C. or more between the copolymer polyester layer (A1) and at least one of the polyester layer (B1) and the polyester layer (B2), as measured by softening temperature measurement with Nano TA, and more preferably a temperature difference of 5° C. or more between the copolymer polyester layer (A1) and both the polyester layer (B1) and the polyester layer (B2). By ensuring that the difference in softening temperature between the layer (A) and the layer (B1), (B2), or both of these is at least a certain level, the amount of copolymer component in the layer (A) and the layer (B1), (B2), or both of these tends to differ, making it easier to improve various performances.
The softening temperature of at least one of the polyester layer (B1) and the polyester layer (B2), preferably both, is preferably higher than the softening temperature of the copolymer polyester layer (A1). When the softening temperature of one or both of the polyester layer (B1) and the polyester layer (B2) is higher than the softening temperature of the copolymer polyester layer (A1) and there is a predetermined temperature difference between them, the copolymer polyester layer (A1) contains more copolymer components while the polyester layers (B1) and (B2) contain less copolymer components, which tends to improve heat resistance while ensuring flexibility and high elongation.

 上記温度差は、10℃以上であることがより好ましく、15℃以上であることがさらに好ましく、40℃以上であることがよりさらに好ましい。また、上記温度差は、各種物性を適切に調整しやすくする観点から、100℃以下が好ましく、90℃以下がより好ましく、80℃以下がさらに好ましく、70℃以下が好ましい。 The temperature difference is preferably 10°C or more, more preferably 15°C or more, and even more preferably 40°C or more. Furthermore, from the perspective of making it easier to appropriately adjust various physical properties, the temperature difference is preferably 100°C or less, more preferably 90°C or less, even more preferably 80°C or less, and preferably 70°C or less.

 また、ナノTAの測定による共重合ポリエステル層(A1)の軟化温度は、耐熱性の観点から、好ましくは160℃以上、より好ましくは170℃以上、さらに好ましくは180℃以上であり、また、柔軟性、伸び率などの観点から、好ましくは230℃以下、より好ましくは220℃以下、さらに好ましくは215℃以下である。
 また、ナノTAの測定によるポリエステル層(B1)及びポリエステル層(B2)それぞれの軟化温度は、耐熱性の観点から、好ましくは180℃以上、より好ましくは200℃以上、さらに好ましくは210℃以上であり、また、柔軟性、伸び率などの観点から、好ましくは265℃以下、より好ましくは260℃以下、さらに好ましくは255℃以下である。
Furthermore, the softening temperature of the copolymer polyester layer (A1) measured by nano TA is preferably 160°C or higher, more preferably 170°C or higher, and even more preferably 180°C or higher from the viewpoint of heat resistance, and is preferably 230°C or lower, more preferably 220°C or lower, and even more preferably 215°C or lower from the viewpoint of flexibility, elongation, etc.
Furthermore, the softening temperature of each of the polyester layer (B1) and the polyester layer (B2) measured by NanoTA is preferably 180°C or higher, more preferably 200°C or higher, and even more preferably 210°C or higher, from the viewpoint of heat resistance, and is preferably 265°C or lower, more preferably 260°C or lower, and even more preferably 255°C or lower, from the viewpoint of flexibility, elongation, etc.

<離型フィルムの詳細>
 本発明の一実施形態に係る離型フィルムは、上記した共重合ポリエステルフィルムと、共重合ポリエステルフィルムの少なくとも一方の面上に設けられた樹脂層Aとを有する。
 樹脂層は、上記した共重合ポリエステルフィルムに積層された状態で、共重合ポリエステルフィルムとともに延伸されてもよい。これにより、樹脂層Aは、厚みが薄くなり、機能シートとして成形される。
 本共重合ポリエステルフィルムは、柔軟で、常温下でより高い伸び率を有するため、延伸加工が容易であり、延伸により機能シートに成形加工するのに適している。また、耐熱性が良好であるため、積層フィルムを加熱処理する場合でも熱収縮が少なくなる。
 本発明の離型フィルムにおいては、上記樹脂層Aが離型層としての機能を有する。
<Release film details>
A release film according to one embodiment of the present invention has the above-described copolymer polyester film and a resin layer A provided on at least one surface of the copolymer polyester film.
The resin layer may be stretched together with the copolymer polyester film in a state where it is laminated on the copolymer polyester film, whereby the resin layer A is thinned and formed into a functional sheet.
The copolymer polyester film is flexible and has a high elongation rate at room temperature, making it easy to stretch and suitable for forming into functional sheets by stretching. Furthermore, its excellent heat resistance reduces thermal shrinkage even when the laminated film is heat-treated.
In the release film of the present invention, the resin layer A functions as a release layer.

<<樹脂層A>>
 樹脂層Aは、シリコーン系樹脂、好適には硬化型シリコーン樹脂(「本硬化型シリコーン樹脂」と称することがある。)を主成分樹脂とする離型層組成物(「本離型層組成物」と称することがある。)が硬化してなる層であることが好ましく、上記した本共重合ポリエステルフィルムの少なくとも片面側に配置される。樹脂層Aは、離型層組成物が硬化してなる硬化物を含有する離型層であるとも言うことができる。
 また、樹脂層Aは非シリコーン系樹脂を含んでいてもよい。非シリコーン樹脂としては、アルキド樹脂系、オレフィン樹脂系、アクリル系、長鎖アルキル基含有化合物系、ゴム系、ワックス等の非シリコーン樹脂系などが挙げられる。
 樹脂層Aは非シリコーン系樹脂のみで構成されていてもよく、また、非シリコーン系樹脂とバインダー樹脂、架橋剤など、他の成分とを組み合わせて用いてもよい。樹脂層Aは、非シリコーン系樹脂を使用することで、離型層を非シリコーン系離型層とすることもできる。
<<Resin layer A>>
The resin layer A is preferably a layer formed by curing a release layer composition (sometimes referred to as the "present release layer composition") containing a silicone resin, preferably a curable silicone resin (sometimes referred to as the "present curable silicone resin") as a main component resin, and is disposed on at least one side of the present copolymer polyester film described above. The resin layer A can also be said to be a release layer containing a cured product formed by curing the release layer composition.
The resin layer A may also contain a non-silicone resin. Examples of the non-silicone resin include alkyd resins, olefin resins, acrylic resins, long-chain alkyl group-containing compounds, rubbers, waxes, and other non-silicone resins.
The resin layer A may be composed solely of a non-silicone resin, or may be a combination of a non-silicone resin with other components such as a binder resin, a crosslinking agent, etc. By using a non-silicone resin for the resin layer A, the release layer can also be a non-silicone release layer.

 樹脂層Aは非シリコーン系樹脂を含む場合、本樹脂層組成物中の非シリコーン系樹脂の含有量は、樹脂組成物A中の不揮発成分の全質量に対して好ましくは5~90質量%、より好ましくは10~70質量%、さらに好ましくは10~50量%の範囲である。非シリコーン系樹脂の含有量を上記範囲内とすることにより、樹脂層Aに対する、金型からの離型性が良好となる。 When resin layer A contains a non-silicone resin, the content of the non-silicone resin in the resin layer composition is preferably in the range of 5 to 90 mass%, more preferably 10 to 70 mass%, and even more preferably 10 to 50 mass%, relative to the total mass of non-volatile components in resin composition A. By keeping the content of the non-silicone resin within the above range, resin layer A will have good releasability from the mold.

(ワックス)
 ワックスとしては、天然ワックス、合成ワックス及び変性ワックスなどを挙げることができる。
 天然ワックスとしては、植物系ワックス、動物系ワックス、鉱物系ワックス及び石油ワックスが挙げられる。
 植物系ワックスとしては、キャンデリラワックス、カルナウバワックス、ライスワックス、木ロウ及びホホバ油等が挙げられる。
 動物系ワックスとしては、みつろう、ラノリン及び鯨ロウ等が挙げられる。
 鉱物系ワックスとしては、モンタンワックス、オゾケライト及びセレシン等が挙げられる。
 石油ワックスとしては、パラフィンワックス、マイクロクリスタリンワックス及びペトロラタム等が挙げられる。
(wax)
Examples of waxes include natural waxes, synthetic waxes, and modified waxes.
Natural waxes include vegetable waxes, animal waxes, mineral waxes and petroleum waxes.
Examples of vegetable waxes include candelilla wax, carnauba wax, rice wax, Japan wax, and jojoba oil.
Animal waxes include beeswax, lanolin, and spermaceti.
Examples of mineral waxes include montan wax, ozokerite, and ceresin.
Petroleum waxes include paraffin wax, microcrystalline wax, and petrolatum.

 合成ワックスとしては、合成炭化水素、水素化ワックス、脂肪酸、酸アミド、アミン類、イミド類、エステルワックス及びケトン類が挙げられ、また、例えばフィッシャー・トロプシュワックス(別名サゾールワックス)、ポリエチレンワックスなどを挙げることができる。このほかに低分子量の高分子(具体的には数平均分子量500~20000の高分子)である以下のポリマー、すなわち、ポリプロピレン、エチレン・アクリル酸共重合体、ポリエチレングリコール、ポリプロピレングリコール及びポリエチレングリコールとポリプロピレングリコールのブロック又はグラフト結合体等を挙げることができる。 Synthetic waxes include synthetic hydrocarbons, hydrogenated waxes, fatty acids, acid amides, amines, imides, ester waxes, and ketones, as well as Fischer-Tropsch wax (also known as Sasol wax) and polyethylene wax. Other examples include the following low-molecular-weight polymers (specifically, polymers with a number-average molecular weight of 500 to 20,000): polypropylene, ethylene-acrylic acid copolymer, polyethylene glycol, polypropylene glycol, and block or graft bonded polyethylene glycol and polypropylene glycol.

 変性ワックスとしては、例えばモンタンワックス誘導体、パラフィンワックス誘導体及びマイクロクリスタリンワックス誘導体等を挙げることができる。ここでの誘導体とは、精製、酸化、エステル化、ケン化のいずれかの処理、又はそれらの組み合わせによって得られる化合物である。水素化ワックスとしては、硬化ひまし油、及び硬化ひまし油誘導体を挙げることができる。 Examples of modified waxes include montan wax derivatives, paraffin wax derivatives, and microcrystalline wax derivatives. The derivatives referred to here are compounds obtained by any of the following processes: refining, oxidation, esterification, and saponification, or a combination of these. Examples of hydrogenated waxes include hydrogenated castor oil and hydrogenated castor oil derivatives.

 中でも、離型性能が優れるという観点において、合成ワックスが好ましく、その中でもポリエチレンワックスがより好ましく、酸化ポリエチレンワックスがさらに好ましい。 Among these, synthetic waxes are preferred from the viewpoint of excellent release performance, with polyethylene wax being more preferred and oxidized polyethylene wax being even more preferred.

 合成ワックスの数平均分子量は、相分離による凹凸形成性能や取扱い性の観点から、500~30000であることが好ましく、より好ましくは1000~15000、さらに好ましくは2000~8000の範囲である。 From the standpoint of handling and the ability to form irregularities through phase separation, the number average molecular weight of the synthetic wax is preferably 500 to 30,000, more preferably 1,000 to 15,000, and even more preferably 2,000 to 8,000.

 また、樹脂層Aを形成する際、架橋などのために加熱することを考慮すると、上記ワックスの融点又は軟化点は80℃以上が好ましく、より好ましくは110℃以上である。一方、熱処理を行った後に相分離性能をコントロールする観点で、上記ワックスの融点又は軟化点は200℃以下が好ましく、より好ましくは170℃以下、さらに好ましくは150℃以下である。 Furthermore, considering that heating is performed for crosslinking and other purposes when forming resin layer A, the melting point or softening point of the wax is preferably 80°C or higher, and more preferably 110°C or higher. On the other hand, from the perspective of controlling phase separation performance after heat treatment, the melting point or softening point of the wax is preferably 200°C or lower, more preferably 170°C or lower, and even more preferably 150°C or lower.

(長鎖アルキル基含有化合物)
 長鎖アルキル基含有化合物とは、炭素数が6以上、好ましくは8以上、さらに好ましくは12以上の直鎖又は分岐のアルキル基を有する化合物のことである。
 アルキル基としては、例えばヘキシル基、オクチル基、デシル基、ラウリル基、オクタデシル基、ベヘニル基等が挙げられる。アルキル基を有する化合物としては、例えば、各種の長鎖アルキル基含有高分子化合物、長鎖アルキル基含有アミン化合物、長鎖アルキル基含有エーテル化合物、長鎖アルキル基含有四級アンモニウム塩等が挙げられる。耐熱性を考慮すると高分子化合物であることが好ましく、少ない含有量で効果的に適度な相分離による凹凸形成性能を得ることができるという観点から、長鎖アルキル基を側鎖に持つ高分子化合物であることがより好ましい。
(Long-chain alkyl group-containing compound)
The long-chain alkyl group-containing compound is a compound having a straight-chain or branched alkyl group with 6 or more carbon atoms, preferably 8 or more carbon atoms, and more preferably 12 or more carbon atoms.
Examples of alkyl groups include hexyl, octyl, decyl, lauryl, octadecyl, and behenyl groups. Examples of compounds having an alkyl group include various long-chain alkyl group-containing polymeric compounds, long-chain alkyl group-containing amine compounds, long-chain alkyl group-containing ether compounds, and long-chain alkyl group-containing quaternary ammonium salts. In consideration of heat resistance, polymeric compounds are preferred, and from the viewpoint that a small content can effectively achieve roughness-forming performance through appropriate phase separation, polymeric compounds having a long-chain alkyl group in the side chain are more preferred.

 長鎖アルキル基を側鎖に持つ高分子化合物は、反応性基を有する高分子と、当該反応性基と反応可能なアルキル基を有する化合物とを反応させて得ることができる。上記反応性基としては、例えば水酸基、アミノ基、カルボキシル基、酸無水物等が挙げられる。これらの反応性基を有する化合物としては、例えばポリビニルアルコール、ポリエチレンイミン、ポリエチレンアミン、反応性基含有ポリエステル樹脂、反応性基含有ポリ(メタ)アクリル樹脂等が挙げられる。これらの中でも取り扱いやすさを考慮するとポリビニルアルコールであることが好ましい。 A polymeric compound having a long-chain alkyl group on the side chain can be obtained by reacting a polymer having a reactive group with a compound having an alkyl group capable of reacting with the reactive group. Examples of the reactive group include hydroxyl groups, amino groups, carboxyl groups, and acid anhydrides. Examples of compounds having these reactive groups include polyvinyl alcohol, polyethyleneimine, polyethyleneamine, reactive group-containing polyester resins, and reactive group-containing poly(meth)acrylic resins. Of these, polyvinyl alcohol is preferred due to its ease of handling.

 上記の反応性基と反応可能なアルキル基を有する化合物としては、例えばヘキシルイソシアネート、オクチルイソシアネート、デシルイソシアネート、ラウリルイソシアネート、オクタデシルイソシアネート、ベヘニルイソシアネート等の長鎖アルキル基含有イソシアネート、ヘキサノイルクロライド、オクタノイルクロライド、デカノイルクロライド、ラウロイルクロライド、オクタデカノイルクロライド、ベヘノイルクロライド等の長鎖アルキル基含有酸クロライド、長鎖アルキル基含有アミン、長鎖アルキル基含有アルコール等が挙げられる。これらの中でも取り扱い易さを考慮すると長鎖アルキル基含有イソシアネートが好ましく、オクタデシルイソシアネートが特に好ましい。 Examples of compounds having an alkyl group capable of reacting with the above-mentioned reactive groups include long-chain alkyl group-containing isocyanates such as hexyl isocyanate, octyl isocyanate, decyl isocyanate, lauryl isocyanate, octadecyl isocyanate, and behenyl isocyanate; long-chain alkyl group-containing acid chlorides such as hexanoyl chloride, octanoyl chloride, decanoyl chloride, lauroyl chloride, octadecanoyl chloride, and behenoyl chloride; long-chain alkyl group-containing amines; and long-chain alkyl group-containing alcohols. Among these, considering ease of handling, long-chain alkyl group-containing isocyanates are preferred, with octadecyl isocyanate being particularly preferred.

 また、長鎖アルキル基を側鎖に持つ高分子化合物は、長鎖アルキル(メタ)アクリレートの重合物や長鎖アルキル(メタ)アクリレートと他のビニル基含有モノマーとの共重合によって得ることもできる。長鎖アルキル(メタ)アクリレートとは、例えばヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、デシル(メタ)アクリレート、ラウリル(メタ)アクリレート、オクタデシル(メタ)アクリレート、ベヘニル(メタ)アクリレート等が挙げられる。 In addition, polymeric compounds having long-chain alkyl groups in the side chains can also be obtained by polymerizing long-chain alkyl (meth)acrylates or copolymerizing long-chain alkyl (meth)acrylates with other vinyl group-containing monomers. Examples of long-chain alkyl (meth)acrylates include hexyl (meth)acrylate, octyl (meth)acrylate, decyl (meth)acrylate, lauryl (meth)acrylate, octadecyl (meth)acrylate, and behenyl (meth)acrylate.

(バインダー樹脂)
 ポリエステルフィルムへの塗布性向上ためにバインダー樹脂を併用してもよい。バインダー樹脂は、「高分子化合物安全性評価フロースキーム」(昭和60年11月、化学物質審議会主催)に準じて、ゲルパーミエーションクロマトグラフィー(GPC)測定による数平均分子量(Mn)が1000以上の高分子化合物で、かつ、造膜性を有するものであることが好ましい。そのようなバインダー樹脂としては、特に制限はなく、従来公知のバインダー樹脂を使用することができる。例えば(メタ)アクリル樹脂、ポリビニルアルコール、ポリエステル樹脂、ポリウレタン樹脂等を挙げることができる。中でも、親水性が高く、被膜形成の観点から、(B)バインダー樹脂は、(メタ)アクリル樹脂及びポリビニルアルコールから選択される少なくとも1種であることが好ましく、(メタ)アクリル樹脂であることがより好ましい。なお、(B)バインダー樹脂としては、1種のみを単独で用いてもよく、2種以上を組み合わせて用いてもよい。
(binder resin)
A binder resin may be used in combination to improve coatability onto polyester film. The binder resin is preferably a polymer compound having a number-average molecular weight (Mn) of 1,000 or more as measured by gel permeation chromatography (GPC) in accordance with the "Flow Scheme for the Safety Evaluation of Polymeric Compounds" (November 1985, sponsored by the Chemical Substances Council), and also having film-forming properties. There are no particular limitations on such binder resins, and conventionally known binder resins can be used. Examples include (meth)acrylic resins, polyvinyl alcohol, polyester resins, and polyurethane resins. Among these, from the viewpoint of high hydrophilicity and film formation, the (B) binder resin is preferably at least one selected from (meth)acrylic resins and polyvinyl alcohols, and more preferably a (meth)acrylic resin. Note that the (B) binder resin may be used alone or in combination of two or more.

(架橋剤)
 樹脂層Aに対する耐久性付与のために、架橋剤を併用してもよい。架橋剤としては、特に制限はなく、従来公知の架橋剤を使用することができる。例えばメラミン化合物、オキサゾリン化合物、エポキシ化合物、カルボジイミド化合物、イソシアネート化合物、シランカップリング化合物等を挙げることができる。中でも、樹脂層Aへの耐久性付与の観点から、メラミン化合物及びオキサゾリン化合物から選択される少なくとも1種を含むことが好ましい。
(Crosslinking agent)
A crosslinking agent may be used in combination to impart durability to the resin layer A. The crosslinking agent is not particularly limited, and any conventionally known crosslinking agent can be used. Examples include melamine compounds, oxazoline compounds, epoxy compounds, carbodiimide compounds, isocyanate compounds, and silane coupling compounds. Among these, from the viewpoint of imparting durability to the resin layer A, it is preferable to include at least one selected from melamine compounds and oxazoline compounds.

<離型層組成物>
 離型層組成物は、硬化型シリコーン樹脂を主成分樹脂とする組成物であることが好ましい。ここで、「主成分樹脂」とは、離型層組成物を構成する樹脂の中で最も質量割合の大きい樹脂の意味であり、離型層組成物を構成する樹脂の50質量%以上、或いは75質量%以上、或いは90質量%以上、或いは100質量%を占める場合が想定される。
<Release Layer Composition>
The release layer composition is preferably a composition containing a curable silicone resin as a main component resin. Here, the term "main component resin" refers to the resin with the largest mass ratio among the resins constituting the release layer composition, and is assumed to account for 50 mass % or more, 75 mass % or more, 90 mass % or more, or 100 mass % of the resins constituting the release layer composition.

(硬化型シリコーン樹脂)
 本発明において「硬化型シリコーン樹脂」とは、硬化することができる性質を備えたシリコーン樹脂を意味する。
 硬化型シリコーン樹脂の硬化方法は任意である。例えば、空気中の湿気と反応して縮合反応により硬化する性質を備えたものであっても、加熱による付加反応により硬化する性質を備えたものであっても、光により付加重合又はラジカル重合して硬化する性質を備えたものであってもよい。
 中でも、硬化反応の副生成物が無く、硬化膜の物性も安定であることから、加熱による付加反応により硬化する熱硬化型シリコーン樹脂であるのが好ましい。
 硬化型シリコーン樹脂が熱硬化型である場合、構造中にシロキサン結合からなる主鎖の側鎖および/又は末端に、ビニル基(Vi基)、ヘキセニル基などのアルケニル基が導入されていることが特徴である。
(curable silicone resin)
In the present invention, the term "curable silicone resin" refers to a silicone resin that has the property of being able to be cured.
The curing method of the curable silicone resin is optional, and may be, for example, a resin that cures by a condensation reaction in response to moisture in the air, a resin that cures by an addition reaction caused by heating, or a resin that cures by addition polymerization or radical polymerization caused by light.
Among these, thermosetting silicone resins that cure by an addition reaction caused by heating are preferred, since they do not produce by-products in the curing reaction and the physical properties of the cured film are stable.
When the curable silicone resin is a thermosetting type, it is characterized in that an alkenyl group such as a vinyl group (Vi group) or a hexenyl group is introduced into the side chain and/or the terminal of the main chain consisting of a siloxane bond in the structure.

 硬化型シリコーン樹脂は、ケイ素と酸素からなるシロキサン結合を主鎖としてなる重合体であればよい。
 硬化型シリコーン樹脂として、例えば、シロキサン結合からなる主鎖の側鎖又は末端に各種置換基を導入したものを挙げることができる。この際、当該置換基としては、例えば、メチル基、フェニル基、ポリエーテル、エポキシ、アミン類、カルボキシル基、アラルキル基などのいずれか、又は、それらの二種以上の組み合わせを挙げることができる。
The curable silicone resin may be any polymer having a main chain of siloxane bonds consisting of silicon and oxygen.
Examples of the curable silicone resin include those in which various substituents have been introduced into the side chains or terminals of the main chain consisting of siloxane bonds, such as methyl groups, phenyl groups, polyethers, epoxy groups, amines, carboxyl groups, aralkyl groups, and the like, or combinations of two or more of these groups.

 また、硬化型シリコーン樹脂の一例として、シロキサン結合からなる直鎖状の主鎖の側鎖および/又は末端に、Si-H基及びビニル基などのアルケニル基が導入されたシリコーン樹脂も挙げることができる。
 硬化型シリコーン樹脂が、シリコーン樹脂中にSi-H基を有する場合、Si-H基の含有量は、全シロキサン成分量に対して0.8~2.2mol%のSi-H基を含むのが好ましく、中でも1.2mol%以上がより好ましく,その中でも1.4mol%以上が特に好ましく、また、2.1mol%以下がより好ましく、その中でも2.0mol%以下であるのが好ましい。
 また、アルケニル基が導入された硬化型シリコーン樹脂自体は、そのシリコーン樹脂中にSi-H基をもたず、架橋剤として、Si―H基を添加する場合、Si-H基の含有量は、硬化型シリコーン樹脂中の全シロキサン成分量に対して0.8~2.2mol%のSi-H基を含むのが好ましく、中でも1.2mol%以上がより好ましく,その中でも1.4mol%以上が特に好ましく、また、2.1mol%以下がより好ましく、その中でも2.0mol%以下であるのが好ましい。なお、架橋剤としては、後述するシリコーン架橋剤が好ましい。
 硬化型シリコーン樹脂におけるビニル基の含有量は、全シロキサン成分量に対して0.4~1.5mol%のビニル基を含むのが好ましく、中でも0.5mol%以上がより好ましく、0.6mol%以上がさらに好ましく、また、1.3mol%以下であることがより好ましい。
Another example of a curable silicone resin is a silicone resin in which an Si—H group and an alkenyl group such as a vinyl group are introduced into the side chain and/or terminal of a linear main chain formed of siloxane bonds.
When the curable silicone resin has Si—H groups in the silicone resin, the content of Si—H groups is preferably 0.8 to 2.2 mol % relative to the total amount of siloxane components, more preferably 1.2 mol % or more, particularly preferably 1.4 mol % or more, and more preferably 2.1 mol % or less, particularly preferably 2.0 mol % or less.
Furthermore, when the curable silicone resin into which alkenyl groups have been introduced does not itself have Si—H groups and Si—H groups are added as a crosslinking agent, the content of Si—H groups is preferably 0.8 to 2.2 mol % of the total amount of siloxane components in the curable silicone resin, more preferably 1.2 mol % or more, particularly preferably 1.4 mol % or more, more preferably 2.1 mol % or less, and particularly preferably 2.0 mol % or less. Note that the silicone crosslinking agent described below is preferred as the crosslinking agent.
The content of vinyl groups in the curable silicone resin is preferably 0.4 to 1.5 mol % of the total amount of siloxane components, more preferably 0.5 mol % or more, even more preferably 0.6 mol % or more, and even more preferably 1.3 mol % or less.

 硬化型シリコーン樹脂は、2種類以上の硬化型シリコーン樹脂の組み合わせであってもよい。その場合、上述した各官能基の含有割合は、2種類以上の硬化型シリコーン樹脂全体におけるビニル基の含有量及びSi-H基量が上記範囲内であるのが好ましい。
 2種類以上の硬化型シリコーン樹脂を使用する場合には、例えば、ビニル基などのアルケニル基を有する硬化型シリコーン樹脂(主剤)と、Si-H基を有するシリコーン樹脂(シリコーン架橋剤ともいう)とを併用することができる。主剤とシリコーン架橋剤とを混合し、加熱によって付加反応させることで離型層組成物を適切に硬化させることができる。
 主剤を構成する硬化型シリコーン樹脂におけるビニル基の含有量は、0.4~2.5mol%であることが好ましく、中でも0.5mol%以上がより好ましく,0.6mol%以上がさらに好ましく、また、2.0mol%以下がより好ましく、1.5mol%以下がさらに好ましい。
 また、シリコーン架橋剤の一例としては、シロキサン結合からなる直鎖状の主鎖の側鎖及び/又は末端に、Si-H基及びビニル基などのアルケニル基が導入されたシリコーン樹脂を挙げることができる。シリコーン架橋剤は、硬化型シリコーン樹脂の一部を構成するとよい。
The curable silicone resin may be a combination of two or more types of curable silicone resins. In this case, the content ratio of each of the above-mentioned functional groups is preferably such that the content of vinyl groups and the content of Si—H groups in the total of the two or more types of curable silicone resins are within the above-mentioned ranges.
When two or more types of curable silicone resins are used, for example, a curable silicone resin (main component) having an alkenyl group such as a vinyl group and a silicone resin (also called a silicone crosslinking agent) having a Si—H group can be used in combination. The release layer composition can be appropriately cured by mixing the main component and the silicone crosslinking agent and causing an addition reaction by heating.
The content of vinyl groups in the curable silicone resin constituting the main component is preferably 0.4 to 2.5 mol%, more preferably 0.5 mol% or more, even more preferably 0.6 mol% or more, and more preferably 2.0 mol% or less, even more preferably 1.5 mol% or less.
An example of a silicone crosslinking agent is a silicone resin in which an Si—H group and an alkenyl group such as a vinyl group are introduced into the side chain and/or terminal of a linear main chain formed of siloxane bonds. The silicone crosslinking agent may constitute a part of the curable silicone resin.

 硬化型シリコーン樹脂の数平均分子量(Mn)は9000以上350000以下であるのが好ましい。
 硬化型シリコーン樹脂の数平均分子量(Mn)を上記下限値以上とすると、離型フィルムに粘着層を積層した際、低分子量のシリコーン樹脂が粘着層へ溶出乃至移行する量を低減させることができ、また、離型層を厚塗りすることで軽剥離化効果を得やすくなる。他方、硬化型シリコーン樹脂の数平均分子量(Mn)を上記上限値以下とすると、粘度が高くなって離型層組成物の流動性が低下することを防止する。そのため、離型層組成物を塗布した際に、筋状のコートムラが生じることを防止でき、離型層表面を平滑にしやすくなる。
 かかる観点から、硬化型シリコーン樹脂の数平均分子量(Mn)は、10000以上であるのがより好ましく、中でも20000以上がさらに好ましく、その中でも特に30000以上であるのが好ましい。他方、50000以下であるのがより好ましく、中でも40000以下であることがさらに好ましい。
The number average molecular weight (Mn) of the curable silicone resin is preferably 9,000 or more and 350,000 or less.
When the number average molecular weight (Mn) of the curable silicone resin is set to the above lower limit or more, when an adhesive layer is laminated on a release film, the amount of low molecular weight silicone resin that elutes or migrates into the adhesive layer can be reduced, and by applying a thick release layer, it becomes easier to obtain a light release effect. On the other hand, when the number average molecular weight (Mn) of the curable silicone resin is set to the above upper limit or less, it prevents the viscosity from increasing and the fluidity of the release layer composition from decreasing. Therefore, when the release layer composition is applied, it is possible to prevent streaky coating unevenness from occurring, and it is easy to smooth the surface of the release layer.
From this viewpoint, the number average molecular weight (Mn) of the curable silicone resin is more preferably 10,000 or more, even more preferably 20,000 or more, and particularly preferably 30,000 or more. On the other hand, it is more preferably 50,000 or less, and even more preferably 40,000 or less.

 硬化型シリコーン樹脂の質量平均分子量(Mw)は、数平均分子量と同様の観点から、10000~500000であるのが好ましく、中でも20000以上がより好ましく、中でも50000以上がさらに好ましく、その中でも特に80000以上であることが好ましく、また、250000以下であることがより好ましく、その中でも100000以下であることがさらに好ましい。 From the same perspective as the number average molecular weight, the mass average molecular weight (Mw) of the curable silicone resin is preferably 10,000 to 500,000, more preferably 20,000 or more, even more preferably 50,000 or more, and especially preferably 80,000 or more, and more preferably 250,000 or less, even more preferably 100,000 or less.

 硬化型シリコーン樹脂は、数平均分子量(Mn)に対する質量平均分子量(Mw)の比率(Mw/Mn)が1.7~2.7であるのが好ましく、中でも1.9以上であることがさらに好ましく、また、2.5以下であるのがさらに好ましい。この範囲を満足することで、架橋反応を効率よく進行させることが期待できる。
 なお、数平均分子量(Mn)及び質量平均分子量(Mw)は、ポリスチレン基準でゲルパーミエーションクロマトグラフィー(GPC)測定により求めた値であり、具体的な測定方法は、GPC測定装置を使用して、クロマトグラムを測定し、標準ポリスチレンを使用した検量線に基づいて数平均分子量(Mn)及び質量平均分子量(Mw)を求める。具体的には、測定用の試料4mgを、4mLのTHFに溶解して測定溶液とし、測定溶液100μLをGPC測定装置に注入して測定した。溶離液にはテトラヒドロフラン(THF)を使用した。分析には東ソー(株)製「Ecosec8320」を使用し、ガードカラムには東ソー(株)製「TSKgel guardcolumn HXL-L」、カラムには東ソー(株)製「TSKgel GMHXL」を4本連結して使用した。また、オーブンの温度は40℃、THF流量1.0mL/分の条件で分析を行い、検出にはRIを用いた。
The ratio (Mw/Mn) of the mass average molecular weight (Mw) to the number average molecular weight (Mn) of the curable silicone resin is preferably 1.7 to 2.7, more preferably 1.9 or more, and even more preferably 2.5 or less. By satisfying this range, it is expected that the crosslinking reaction will proceed efficiently.
The number average molecular weight (Mn) and mass average molecular weight (Mw) are values determined by gel permeation chromatography (GPC) measurement using polystyrene as a standard. Specifically, a chromatogram is measured using a GPC measurement device, and the number average molecular weight (Mn) and mass average molecular weight (Mw) are determined based on a calibration curve using standard polystyrene. Specifically, 4 mg of the measurement sample is dissolved in 4 mL of THF to prepare a measurement solution, and 100 μL of the measurement solution is injected into the GPC measurement device for measurement. Tetrahydrofuran (THF) was used as the eluent. For the analysis, an "Ecosec 8320" manufactured by Tosoh Corporation was used, and a "TSKgel guard column HXL-L" manufactured by Tosoh Corporation and four "TSKgel GMHXL" columns manufactured by Tosoh Corporation were used in conjunction. The analysis was carried out under conditions of an oven temperature of 40° C. and a THF flow rate of 1.0 mL/min, and RI was used for detection.

 硬化型シリコーン樹脂は、2種類以上の硬化型シリコーン樹脂の組み合わせからなるものであってもよく、その場合、2種類以上の硬化型シリコーン樹脂の分子量の平均が上記範囲内であるのが好ましい。なお、ここいでいう平均とは、各樹脂の質量により重み付けをした加重平均である。
 また、硬化型シリコーン樹脂として、主剤とシリコーン架橋剤を使用する場合には、主剤の数平均分子量、質量平均分子量、Mw/Mnが上記範囲内であるとよい。
The curable silicone resin may be a combination of two or more types of curable silicone resins, in which case the average molecular weight of the two or more types of curable silicone resins is preferably within the above range, where the average is a weighted average weighted by the mass of each resin.
Furthermore, when a base resin and a silicone crosslinking agent are used as the curable silicone resin, it is preferable that the number average molecular weight, mass average molecular weight, and Mw/Mn of the base resin are within the above ranges.

 硬化型シリコーン樹脂は、n-ヘプタン溶媒希釈にて15質量%に調整した際の25℃における粘度が1~400mcpsであるのが好ましい。
 本硬化型シリコーン樹脂の当該粘度が1mcps以上であれば、塗布液の適度な粘度によりハジキが抑制され、良好なコート外観が得られるため好ましく、400mcps以下であれば、離型層組成物の流動性を維持することができ、離型層組成物を塗布した際に、筋状のコートムラが生じるのを抑制でき、離型層表面を平滑にすることができる。
 かかる観点から、硬化型シリコーン樹脂の当該粘度は、1.0mcps以上であるのがさらに好ましく、中でも10mcps以上であるのがさらに好ましい。他方、300mcps以下であるのがより好ましく、その中でも200mcps以下であるのがさらに好ましい。
 粘度の測定は、硬化型シリコーン樹脂をn-ヘプタンで15質量%に溶媒希釈し、この溶液の25℃での粘度を、E型粘度計(東機産業(株)製「TVE-22L」)を用いて測定した。
The curable silicone resin preferably has a viscosity of 1 to 400 mcps at 25° C. when diluted with n-heptane solvent to a concentration of 15% by mass.
If the viscosity of the present curable silicone resin is 1 mcps or more, the appropriate viscosity of the coating liquid suppresses repelling and results in a good coating appearance, which is preferable. If the viscosity is 400 mcps or less, the fluidity of the release layer composition can be maintained, the occurrence of streaky coating unevenness when the release layer composition is applied can be suppressed, and the release layer surface can be made smooth.
From this viewpoint, the viscosity of the curable silicone resin is more preferably 1.0 mcps or more, more preferably 10 mcps or more, and more preferably 300 mcps or less, more preferably 200 mcps or less.
The viscosity was measured by diluting the curable silicone resin with n-heptane to 15% by mass, and measuring the viscosity of this solution at 25° C. using an E-type viscometer (TVE-22L, manufactured by Toki Sangyo Co., Ltd.).

 硬化型シリコーン樹脂は、無溶剤型硬化型シリコーン、溶剤型硬化型シリコーンのいずれであってもよい。また、両者を組み合わせて用いてもよい。
 ここで、「無溶剤型硬化型シリコーン」とは、溶剤に希釈せずとも塗工できる粘度のシリコーンであり、短いポリシロキサン鎖よりなっており、比較的低分子量のシリコーン樹脂である。
 他方、「溶剤型硬化型シリコーン」とは、溶剤に希釈しなければ塗工できない程度に粘度の高いシリコーン樹脂であり、無溶剤型硬化型シリコーンに比べると、比較的高い分子量を有するシリコーンである。
 中でも、硬化型シリコーン樹脂は、上記のように、中程度の数平均分子量(Mn)、中程度の粘度を有するのが好ましく、さらには、本基材フィルムへの密着性が良好となり、且つ、塗布ムラがなく塗布外観も良く、且つ、離型層の膜厚調整もし易いという観点から、溶剤型硬化型シリコーンであるのが好ましい。
The curable silicone resin may be either a solventless curable silicone or a solvent curable silicone, or a combination of both.
Here, "solventless curable silicone" refers to a silicone with a viscosity that allows it to be applied without diluting it with a solvent, and is a silicone resin with a relatively low molecular weight that is made up of short polysiloxane chains.
On the other hand, "solvent-curable silicone" is a silicone resin that is so viscous that it cannot be applied without being diluted with a solvent, and is a silicone that has a relatively high molecular weight compared to solventless-curable silicone.
Among these, it is preferable that the curable silicone resin has a medium number average molecular weight (Mn) and a medium viscosity, as described above, and furthermore, it is preferable that it is a solvent-type curable silicone, from the viewpoints that it has good adhesion to the substrate film, has a good coating appearance without uneven coating, and makes it easy to adjust the film thickness of the release layer.

 離型層組成物は、全シロキサン成分量に対してビニル基量が一定量以上含有されると離型層が十分に硬化し、一方でアルケニル基、すなわちビニル基量が過剰にならないことで、空気暴露後の剥離力が重くなることを防止できる。これらのことから、離型層組成物は、全シロキサン成分量に対して0.4~1.0mol%のビニル基を含んでいるのが好ましい。中でもより好ましくは0.5mol%以上、その中でも特に好ましくは0.6mol%以上、また、0.9mol%以下のビニル基を含んでいるのが特に好ましい。
 離型層組成物は、全シロキサン成分量に対して、Si-H基量が一定量以上含有されると離形層が十分に硬化し、一方でSi-H基量が過剰にならないことで、硬化後に残存するSi-H基が粘着層と反応することが防止され、離型フィルムの重剥離化が抑制できる。これらのことから、離型層組成物は、全シロキサン成分量に対して0.8~2.2mol%のSi-H基を含んでいるのが好ましく、中でもより好ましくは1.2mol%以上,その中でも特に好ましくは1.4mol%以上であり、また、より好ましく2.1mol%以下、その中でも2.0mol%以下のSi-H基を含んでいるのが特に好ましい。
When the release layer composition contains a certain amount of vinyl groups relative to the total amount of siloxane components, the release layer is sufficiently cured, and on the other hand, by not containing an excessive amount of alkenyl groups, i.e., vinyl groups, it is possible to prevent the peel force after exposure to air from becoming too strong. For these reasons, the release layer composition preferably contains 0.4 to 1.0 mol% of vinyl groups relative to the total amount of siloxane components. Among these, it is more preferable that the release layer composition contains 0.5 mol% or more of vinyl groups, and even more preferably 0.6 mol% or more, and even more preferably 0.9 mol% or less of vinyl groups.
When the release layer composition contains a certain amount of Si-H groups relative to the total amount of siloxane components, the release layer will be sufficiently cured, and on the other hand, if the amount of Si-H groups is not excessive, the Si-H groups remaining after curing will be prevented from reacting with the adhesive layer, and heavy peeling of the release film can be suppressed. For these reasons, the release layer composition preferably contains 0.8 to 2.2 mol% of Si-H groups relative to the total amount of siloxane components, more preferably 1.2 mol% or more, particularly preferably 1.4 mol% or more, and more preferably 2.1 mol% or less, and particularly preferably 2.0 mol% or less of Si-H groups.

 離型層組成物は、硬化型シリコーン樹脂以外の他の成分を含有してもよく、必要に応じて、例えば触媒、反応制御剤、架橋剤、重合開始剤、希釈溶剤、軽剥離化剤、剥離コントロール剤、その他の添加剤を含有することができる。 The release layer composition may contain components other than the curable silicone resin, such as catalysts, reaction control agents, crosslinking agents, polymerization initiators, diluting solvents, light release agents, release control agents, and other additives, as needed.

 離型層組成物における全シロキサン成分の含有量は、例えば、H-NMRで主鎖のジメチルシロキサンユニットとそれ以外のユニットの積分比から測定することができる。また、ビニル基及びSi-H基の含有量は、シロキサン鎖に結合される官能基全量に対する割合を示し、H-NMRを測定することで評価することができる。但し、かかる方法に限定するものではない。 The total content of siloxane components in the release layer composition can be measured, for example, by 1H -NMR from the integral ratio of the dimethylsiloxane unit in the main chain to other units. The vinyl group and Si—H group contents represent the ratio to the total amount of functional groups bonded to the siloxane chain, and can be evaluated by measuring 1H -NMR. However, the present invention is not limited to this method.

 離型層、すなわち、離型層組成物は、粒子を実質的に含有しない。離型層は、粒子を実質的に含有しないことで、剥離特性を安定化しつつ、移行性を低くできる。なお、実質的に含有しないとは、本発明の効果を阻害しない程度に少量であれば離型層(離型層組成物)が粒子を含有してもよいことを意味し、例えば不可避的に混入される粒子が含まれてもよい。具体的な離型層における粒子の含有量は、不揮発成分基準で、例えば0.05質量%未満、好ましくは0.01質量%未満、より好ましくは0.0001質量%未満である。なお、不揮発成分基準の本離型層組成物における粒子の含有量の範囲も、上記粒子の含有量と同じである。 The release layer, i.e., the release layer composition, is substantially free of particles. By being substantially free of particles, the release layer can stabilize release properties while reducing migration. Note that "substantially free" means that the release layer (release layer composition) may contain particles in such a small amount that the effects of the present invention are not impaired; for example, it may contain particles that are unavoidably mixed in. The specific particle content in the release layer is, for example, less than 0.05% by mass, preferably less than 0.01% by mass, and more preferably less than 0.0001% by mass, based on non-volatile components. Note that the range of the particle content in this release layer composition based on non-volatile components is the same as the particle content described above.

(軽剥離化剤)
 離型層組成物は、上記硬化型シリコーン樹脂に加えて、軽剥離化剤を含んでいてもよい。軽剥離化剤としては、下記式(I)で示されるジメチルシロキサン骨格(DM)および下記式(II)で示されるメチルフェニルシロキサン骨格(MP)を有するシリコーンオイルであることが好ましい。
(Light release agent)
The release layer composition may contain, in addition to the curable silicone resin, a light release agent, which is preferably a silicone oil having a dimethylsiloxane skeleton (DM) represented by the following formula (I) and a methylphenylsiloxane skeleton (MP) represented by the following formula (II):

 軽剥離化剤がジメチルシロキサン骨格(DM)およびメチルフェニルシロキサン骨格(MP)を有することで、例えば、貼合している相手方が粘着剤層の場合、粘着剤層へ移行しても、粘着層内部に侵入することが可能となり、粘着力の低下を軽減できる。
 上記式(I)で示されるジメチルシロキサン骨格(DM)および上記式(II)で示されるメチルフェニルシロキサン骨格(MP)の比率(DM:MP)は、モル比で98:2~70:30の範囲であることが好ましく、95:5~80:20の範囲であることがさらに好ましく、92:8~85:15の範囲であることが特に好ましい。
 DM:PMを上記範囲内とすることで、本離型フィルムの剥離性を担保することができる。
 また、軽剥離化剤の質量平均分子量は1万未満であることが好ましい。軽剥離化剤の質量平均分子量が1万未満であると移行性および軽剥離性の点で有利である。
By having a dimethylsiloxane skeleton (DM) and a methylphenylsiloxane skeleton (MP), for example, when the other surface to which the light release agent is attached is an adhesive layer, even if the light release agent migrates to the adhesive layer, it is able to penetrate into the adhesive layer, thereby reducing a decrease in adhesive strength.
The molar ratio (DM:MP) of the dimethylsiloxane skeleton (DM) represented by formula (I) above to the methylphenylsiloxane skeleton (MP) represented by formula (II) above is preferably in the range of 98:2 to 70:30, more preferably 95:5 to 80:20, and particularly preferably 92:8 to 85:15.
By setting DM:PM within the above range, the releasability of the present release film can be ensured.
The light release agent preferably has a weight average molecular weight of less than 10,000. A light release agent having a weight average molecular weight of less than 10,000 is advantageous in terms of migration and light release properties.

 離型層組成物中の軽剥離化剤の含有量は、硬化型シリコーン樹脂100質量部に対して、0.1~10質量部の範囲であることが好ましく、0.5~8質量部の範囲であることがより好ましく、0.8~5質量部の範囲であることがさらに好ましい。
 軽剥離化剤の含有量が上記下限値以上であると、軽剥離が達成でき、上記上限値以下であると基材に対する密着性が良好となる。
The content of the light release agent in the release layer composition is preferably in the range of 0.1 to 10 parts by mass, more preferably in the range of 0.5 to 8 parts by mass, and even more preferably in the range of 0.8 to 5 parts by mass, relative to 100 parts by mass of the curable silicone resin.
When the content of the light release agent is equal to or greater than the above lower limit, light release can be achieved, and when it is equal to or less than the above upper limit, adhesion to the substrate is good.

 一方、離型層の剥離力を重剥離化したい場合には、剥離コントロール剤(MQレジン(B))を併用することもできる。
 MQレジン(B)は、M単位[RSiO1/2(式中Rは1価の炭化水素基)]で示されるシロキサン単位およびQ単位[SiO4/2]で示されるシロキサン単位を含むシリコーンレジンである。MQレジンは単独または2種以上組み合わされて用いられてもよく、D単位[RSiO2/2(式中、Rは1価の炭化水素)]やT単位[RSiO3/2(式中、Rは1価の炭化水素)]を含んでいてもよい。また、分子中に含有されている官能基としては、アルケニル基およびSi-H基のいずれも含まないことが好ましい。MQレジンにアルケニル基およびSi-H基いずれかが含まれている場合は、離型層に残存の未反応成分(Si-H基あるいはアルケニル基)が増加しやすく、重剥離化が生じやすい。
On the other hand, when it is desired to increase the peel strength of the release layer, a release control agent (MQ resin (B)) can be used in combination.
The MQ resin (B) is a silicone resin containing siloxane units represented by M units [R 3 SiO 1/2 (wherein R is a monovalent hydrocarbon group)] and siloxane units represented by Q units [SiO 4/2 ]. The MQ resins may be used alone or in combination of two or more, and may contain D units [R 2 SiO 2/2 (wherein R is a monovalent hydrocarbon)] or T units [RSiO 3/2 (wherein R is a monovalent hydrocarbon)]. Furthermore, it is preferable that the functional groups contained in the molecule do not contain either alkenyl groups or Si—H groups. If the MQ resin contains either alkenyl groups or Si—H groups, the amount of unreacted components (Si—H groups or alkenyl groups) remaining in the release layer is likely to increase, making it more likely to experience heavy release.

 MQレジン(B)におけるは、M単位とQ単位との割合は、M単位:Q単位(モル比)、0.1:1.0~1.0:1.0であることが好ましく、より好ましくは0.7:1.0~1.0:1.0である。M単位(モル比)が0.1未満である場合、架橋密度が下がり、剥離力を十分に重くすることができないことがある。一方、Q単位(モル比)が1.0より大きい場合は、塗膜が硬くなりすぎ、もろくなることがある。 In MQ resin (B), the ratio of M units to Q units (molar ratio) is preferably 0.1:1.0 to 1.0:1.0, more preferably 0.7:1.0 to 1.0:1.0. If the M units (molar ratio) is less than 0.1, the crosslink density will decrease and the release force may not be sufficiently strong. On the other hand, if the Q units (molar ratio) is greater than 1.0, the coating film may become too hard and brittle.

 MQレジン(B)の具体的な市販品の例としては、例えば、信越化学工業(株)製として、KS-3800、X-92-183、東レ・ダウコ-ニング(株)製として、SD7292、BY24-843、BY24-4980等が挙げられる。 Specific commercially available examples of MQ resin (B) include KS-3800 and X-92-183 manufactured by Shin-Etsu Chemical Co., Ltd., and SD7292, BY24-843, and BY24-4980 manufactured by Dow Corning Toray Co., Ltd.

 硬化型シリコーン樹脂(A)とMQレジン(B)の質量比率((B)/(A))は、0.01~1.5の範囲であることが好ましく、さらには0.05~1.0であることがより好ましい。(B)/(A)が0.01以上であると、剥離力を十分に重くすることができる。一方、(B)/(A)が1.5以下であると、MQレジンの増膜性が悪いことに起因する離型層の外観不良が生じない。 The mass ratio ((B)/(A)) of the curable silicone resin (A) to the MQ resin (B) is preferably in the range of 0.01 to 1.5, and even more preferably 0.05 to 1.0. When (B)/(A) is 0.01 or greater, the peel force can be made sufficiently strong. On the other hand, when (B)/(A) is 1.5 or less, poor appearance of the release layer caused by the poor film-forming properties of the MQ resin does not occur.

<その他の成分>
 離型層組成物は、硬化型シリコーン樹脂以外に、必要に応じて、例えば硬化触媒、希釈溶剤、反応制御剤、上記したシリコーン架橋剤以外の架橋剤、重合開始剤、密着強化剤、その他の添加剤を含有することができる。
 例えば、離型層組成物の一例としては、ビニル基などのアルケニル基を有する硬化型シリコーン樹脂(主剤)、シロキサン結合からなる主鎖の側鎖および/又は末端にヒドロシリル基(Si-H基)を有するシリコーン架橋剤、白金(Pt)を含む触媒(白金系触媒)、及び、溶剤を含有する組成物を挙げることができる。
<Other ingredients>
In addition to the curable silicone resin, the release layer composition may contain, as necessary, for example, a curing catalyst, a diluent solvent, a reaction control agent, a crosslinking agent other than the silicone crosslinking agent described above, a polymerization initiator, an adhesion promoter, and other additives.
For example, an example of a release layer composition may include a composition containing a curable silicone resin (main component) having an alkenyl group such as a vinyl group, a silicone crosslinking agent having a hydrosilyl group (Si-H group) on the side chain and/or end of the main chain consisting of a siloxane bond, a catalyst containing platinum (Pt) (platinum-based catalyst), and a solvent.

(触媒)
 上記の通り本離型層組成物は、必要に応じて、硬化触媒、すなわち硬化型シリコーン樹脂の珪素原子に結合したアルケニル基と、シリコーン架橋剤のハイドロジェンシラン(SiH)基とのヒドロシリル化付加反応を促進するための触媒を含有してもよい。
 硬化触媒としては、例えば白金黒、塩化第2白金、塩化白金酸、塩化白金酸と一価アルコールとの反応物、塩化白金酸とオレフィン類との錯体、白金ビスアセトアセテート等の白金系触媒、パラジウム系触媒、ロジウム系触媒などの白金族金属系触媒などを挙げることができる。但し、これらに限定するものではない。
(catalyst)
As described above, the release layer composition may optionally contain a curing catalyst, i.e., a catalyst for promoting the hydrosilylation addition reaction between the alkenyl group bonded to the silicon atom of the curable silicone resin and the hydrogen silane (SiH) group of the silicone crosslinker.
Examples of the curing catalyst include, but are not limited to, platinum black, platinic chloride, chloroplatinic acid, reaction products of chloroplatinic acid with monohydric alcohols, complexes of chloroplatinic acid with olefins, platinum-based catalysts such as platinum bisacetoacetate, palladium-based catalysts, and rhodium-based catalysts.

 本離型層組成物における硬化触媒の含有量としては、本硬化型シリコーン樹脂に対して、金属換算量として、0.5~500質量ppmであるのが好ましく、中でも5質量ppm以上がより好ましく、その中でも10質量ppm以上であることがさらに好ましく、また、300質量ppm以下がより好ましく、200質量ppm以下であるのがさらに好ましい。 The content of the curing catalyst in the release layer composition is preferably 0.5 to 500 ppm by mass, more preferably 5 ppm by mass or more, and even more preferably 10 ppm by mass or more, more preferably 300 ppm by mass or less, and even more preferably 200 ppm by mass or less, in terms of metal equivalent, relative to the curable silicone resin.

(希釈溶剤)
 上記の通り本離型層組成物は、必要に応じて、希釈溶剤を含有することができる。希釈溶剤としては、例えば、トルエン等の芳香族炭化水素類、ヘキサン、ヘプタン、イソオクタン等の脂肪族炭化水素類、酢酸エチル、酢酸ブチル等のエステル類、エチルメチルケトン(MEK)、イソブチルメチルケトン等のケトン類、エタノール、2-プロパノール等のアルコール類、ジイソプロピルエーテル、ジブチルエーテル等のエーテル類などを挙げることができる。これらは、溶解性、塗工性や沸点等を考慮して単独または複数混合して使用するのが好ましい。希釈溶剤は、塗布後の乾燥により揮発する揮発成分である。
(Dilution solvent)
As described above, the release layer composition may contain a diluent solvent, if necessary. Examples of diluent solvents include aromatic hydrocarbons such as toluene, aliphatic hydrocarbons such as hexane, heptane, and isooctane, esters such as ethyl acetate and butyl acetate, ketones such as ethyl methyl ketone (MEK) and isobutyl methyl ketone, alcohols such as ethanol and 2-propanol, and ethers such as diisopropyl ether and dibutyl ether. These are preferably used alone or in combination, taking into consideration solubility, coatability, boiling point, and the like. The diluent solvent is a volatile component that volatilizes upon drying after application.

(反応制御剤)
 上記の通り本離型層組成物は、必要に応じて、反応制御剤を含有することができる。反応制御剤としては、例えばアセチレンアルコールなどを挙げることができる。反応制御剤は1種類でもよいし、必要に応じて、2種類以上を併用してもよい。反応制御剤の含有量は、本離型層組成物合計量(不揮発成分基準)100質量部あたり、0.001~5.0質量部であるのが好ましく、中でも0.01質量部以上がより好ましく、その中でも0.05質量部以上がさらに好ましく、また、1.0質量部以下がより好ましく、0.5質量部以下であるのがさらに好ましい。
(Reaction inhibitor)
As described above, the release layer composition may contain a reaction inhibitor, if necessary. Examples of reaction inhibitors include acetylene alcohol. One type of reaction inhibitor may be used, or two or more types may be used in combination, if necessary. The content of the reaction inhibitor is preferably 0.001 to 5.0 parts by mass per 100 parts by mass of the total amount of the release layer composition (based on non-volatile components), more preferably 0.01 parts by mass or more, even more preferably 0.05 parts by mass or more, and more preferably 1.0 part by mass or less, and even more preferably 0.5 parts by mass or less.

<樹脂層Aの厚み>
 樹脂層Aの厚みは、所定の剥離力を達成するために0.05~1.5μmの範囲であることが好ましい。離型層の厚みが0.05μm未満となると、後述する通り、樹脂層Aの剥離力制御が困難になる場合がある。また、1.5μmより厚くすると、離型剤成分が貼合している、相手方被着体(例えば、粘着テープ等)へ移行する移行性の増大を招いたり、ブロッキングが十分に防止できなかったりする。ブロッキング防止、及び移行性の増大抑制の観点から、樹脂層Aの厚みは、好ましくは0.1~1.3μm、さらに好ましくは0.1~1.0μmの範囲である。
<Thickness of Resin Layer A>
The thickness of the resin layer A is preferably in the range of 0.05 to 1.5 μm to achieve a predetermined peel strength. If the thickness of the release layer is less than 0.05 μm, it may be difficult to control the peel strength of the resin layer A, as described below. On the other hand, if the thickness is greater than 1.5 μm, it may increase the migration of the release agent component to the opposing adherend (e.g., adhesive tape, etc.) to which it is attached, or blocking may not be sufficiently prevented. From the viewpoint of preventing blocking and suppressing the increase in migration, the thickness of the resin layer A is preferably in the range of 0.1 to 1.3 μm, more preferably 0.1 to 1.0 μm.

 樹脂層Aは、例えば、本離型層組成物を共重合ポリエステルフィルムの少なくとも片面に塗布して、適宜乾燥、硬化などすることで形成することができる。本離型層組成物の塗布は、共重合ポリエステルフィルム成形時に成形ライン上で行うインラインコーティングで行ってもよいし、フィルム成形後にオフラインコーティングで行ってもよい。 Resin layer A can be formed, for example, by applying the release layer composition to at least one side of a copolymer polyester film and then drying and curing it as appropriate. The release layer composition can be applied by in-line coating on the molding line during the molding of the copolymer polyester film, or by offline coating after the film has been molded.

<<その他の層>>
 本離型フィルムは、本基材フィルムと本樹脂層Aとの間に「他の層」を備えていてもよい。
 当該「他の層」としては、例えば帯電防止層やオリゴマー封止層などの各種機能を備えた層を挙げることができる。また、本共重合ポリエステルフィルムと本樹脂層Aとの間に設けられる層は、硬化樹脂層であるとよい。
<<Other demographics>>
The present release film may have "another layer" between the present substrate film and the present resin layer A.
Examples of the "other layer" include layers having various functions such as an antistatic layer, an oligomer sealing layer, etc. Furthermore, the layer provided between the present copolymer polyester film and the present resin layer A is preferably a cured resin layer.

<離型フィルムの用途>
 離型フィルムは、上述したように、常温で柔軟性に優れており、単に柔軟であるだけでなく伸び率が大きく、それでいて実用上の十分な耐熱性を発揮することができる。
 離型フィルムは、以上の性能を有することで、各種の延伸加工用として好適であり、延伸加工により各種成形品を得る延伸成形加工用として特に好適である。
<Uses of release film>
As described above, the release film has excellent flexibility at room temperature, and is not only flexible but also has a large elongation rate, and yet can exhibit heat resistance sufficient for practical use.
The release film has the above-mentioned properties and is therefore suitable for use in various stretching processes, and is particularly suitable for use in stretch molding processes in which various molded products are obtained by stretching.

 本発明の離型フィルムは、低温領域で柔軟性に優れており、単に柔軟であるだけでなく、伸び率が大きく、それでいて、相反する特性である、高温領域においては、適度な貯蔵弾性率を有して、実用上十分な耐熱性を有することができる。したがって、半導体製造用として有用であり、特にコンプレッションモールドに用いる、半導体コンプレッション成型用離型フィルムとして有用である。 The release film of the present invention has excellent flexibility in the low temperature range, and is not only flexible but also has a high elongation rate. At the same time, it has a moderate storage modulus in the high temperature range, which is an opposing characteristic, and is therefore heat resistance sufficient for practical use. Therefore, it is useful for semiconductor manufacturing, and is particularly useful as a release film for semiconductor compression molding, used in compression molding.

<語句の説明など>
 本発明においては、「フィルム」と称する場合でも「シート」を含むものとし、「シート」と称する場合でも「フィルム」を含むものとする。
 また、画像表示パネル、保護パネル等のように「パネル」と表現する場合、板体、シート及びフィルムを包含するものである。
<Explanation of terms, etc.>
In the present invention, the term "film" includes the term "sheet", and the term "sheet" includes the term "film".
Furthermore, when the term "panel" is used, such as an image display panel or a protective panel, it encompasses a plate, a sheet, and a film.

 本発明において、「X~Y」(X,Yは任意の数字)と記載した場合、特に断らない限り「X以上Y以下」の意と共に、「好ましくはXより大きい」或いは「好ましくはYより小さい」の意も包含するものである。 In this invention, when it is stated that a value is "X to Y" (X and Y are arbitrary numbers), unless otherwise specified, it means "X or more and Y or less," and also includes the meanings "preferably larger than X" or "preferably smaller than Y."

 また、「X以上」(Xは任意の数字)と記載した場合、特に断らない限り「好ましくはXより大きい」の意を包含し、「Y以下」(Yは任意の数字)と記載した場合、特に断らない限り「好ましくはYより小さい」の意も包含するものである。 Furthermore, when it is stated that the quantity is "X or more" (X is any number), it also means that the quantity is "preferably greater than X" unless otherwise specified, and when it is stated that the quantity is "Y or less" (Y is any number), it also means that the quantity is "preferably smaller than Y" unless otherwise specified.

 次に、実施例により本発明をさらに詳しく説明する。但し、本発明が、以下に説明する実施例に限定されるものではない。 Next, the present invention will be explained in more detail using examples. However, the present invention is not limited to the examples described below.

<評価方法>
 以下において、種々の物性等の測定及び評価は次のようにして行った。
<Evaluation method>
In the following, measurements and evaluations of various physical properties were carried out as follows.

(1)フィルム厚み
 フィルム小片をエポキシ樹脂にて固定成形した後、ミクロトームで切断し、フィルムの断面を透過型電子顕微鏡写真にて観察した。その断面のうちフィルム表面とほぼ平行に2本、明暗によって界面が観察される。その2本の界面とフィルム表面までの距離を10枚の写真から測定し、平均値をフィルム厚みとした。
(1) Film Thickness After fixing a small piece of film with epoxy resin, it was cut with a microtome and the cross section of the film was observed using a transmission electron microscope. Two interfaces were observed in the cross section, roughly parallel to the film surface, as light and dark regions. The distances between the two interfaces and the film surface were measured from 10 photographs, and the average value was taken as the film thickness.

(2)引張貯蔵弾性率E’
 JIS K 7244に基づき、アイティー計測制御(株)製動的粘弾性測定装置DVA-200を用い、実施例・比較例で得た試料フィルムの長さ(MD)方向および幅方向(TD)について、振動周波数10Hz、歪み0.1%、昇温速度1℃/分で-100℃から200℃まで測定し、得られたデータから、80℃及び180℃での引張貯蔵弾性率E’を得て、長さ方向(MD)と幅方向(TD)の平均値を用いて、80℃及び180℃の貯蔵弾性率とした。また、80℃及び180℃の貯蔵弾性率から貯蔵弾性率の比も算出した。
(2) Tensile storage modulus E'
Based on JIS K 7244, a dynamic viscoelasticity measuring device DVA-200 manufactured by IT Measurement & Control Co., Ltd. was used to measure the length (MD) direction and width (TD) direction of the sample films obtained in the Examples and Comparative Examples from -100°C to 200°C at a vibration frequency of 10 Hz, a strain of 0.1%, and a heating rate of 1°C/min. From the obtained data, the tensile storage moduli E' at 80°C and 180°C were obtained, and the average values in the length (MD) and width (TD) were used to determine the storage moduli at 80°C and 180°C. In addition, the ratio of the storage moduli was also calculated from the storage moduli at 80°C and 180°C.

(3)軟化温度測定
 試料フィルムに対して、ナノTA測定装置(日立ハイテクサイエンス社製AFM5300E)を用いて、各ポリエステル樹脂層の軟化温度を測定した。なお、下記測定条件により表層、中間層に対して測定を行い、N=3の平均値をもって、各層の軟化温度とした。
 なお、測定値に関しては、得られた測定チャートより、昇温カーブと降温カーブとの各々のカーブにおける接線を引き、接線の交点を求めた。
 次に得られた交点を通り、測定温度軸と垂直に交わる点をもって、軟化温度とした。
《測定条件》
 測定モード:ナノTAモード
 探針:サーマルカンチレバーAN2-300
 測定温度範囲:室温(23℃)
 測定雰囲気:大気圧
(3) Softening Temperature Measurement The softening temperature of each polyester resin layer of the sample film was measured using a nano TA measurement device (AFM5300E manufactured by Hitachi High-Tech Science Corporation). Measurements were performed on the surface layer and the intermediate layer under the following measurement conditions, and the average value of N=3 was used as the softening temperature of each layer.
Regarding the measured values, tangent lines were drawn to the temperature rise curve and the temperature fall curve from the obtained measurement chart, and the intersections of the tangent lines were determined.
Next, the point where the line passing through the obtained intersection point and perpendicularly intersecting with the measurement temperature axis was determined as the softening temperature.
<<Measurement conditions>>
Measurement mode: Nano TA mode Probe: Thermal cantilever AN2-300
Measurement temperature range: room temperature (23°C)
Measurement atmosphere: atmospheric pressure

(4)耐溶剤性
 試料フィルムを各溶媒に24時間浸漬した後、状態を目視観察し、下記判定基準により、判定を行った。
(判定基準)
 A:外観・平面性共に変化なし。
 B:フィルムがカールする。
 C:耐溶剤性に乏しく、フィルムが溶解する。
(4) Solvent Resistance After immersing the sample film in each solvent for 24 hours, the condition was visually observed and judged according to the following criteria.
(Judgment criteria)
A: No change in appearance or flatness.
B: The film curls.
C: Poor solvent resistance, film dissolves.

(5)延伸追従性(金型の段差追従性の代用評価)
 試料フィルムを井元製作所製のフィルムニ軸延伸装置により、延伸倍率3.5倍(伸び率250%相当)で延伸した。
 得られたフィルムの延伸追従性を下記判定基準により、判定を行った。
(判定基準)
A:延伸追従性が特に良好(常温下での破断時伸び率が300%以上)。
B:延伸追従性が良好(常温下での破断時伸び率が250%以上)。
C:延伸追従性が不良(常温下での破断時伸び率が250%未満)。
(5) Stretchability (substitute evaluation of mold step-following ability)
The sample film was stretched at a stretching ratio of 3.5 (corresponding to an elongation rate of 250%) using a film biaxial stretching device manufactured by Imoto Seisakusho.
The stretchability of the obtained film was judged according to the following criteria.
(Judgment criteria)
A: The stretchability is particularly good (elongation at break at room temperature is 300% or more).
B: Good stretchability (elongation at break at room temperature of 250% or more).
C: Poor stretchability (elongation at break at room temperature is less than 250%).

(原料)
 実施例及び比較例では次の原料を使用した。
(raw materials)
The following raw materials were used in the examples and comparative examples.

(1)共重合ポリエステル(a1-1)
 ジカルボン酸成分として、テレフタル酸、アジピン酸(炭素数6)を含み、該テレフタル酸の含有量が85質量%であり、該アジピン酸の含有量が15質量%であり、アルコール成分として、1,4-ブタンジオールを45質量%及び1,6-ヘキサンジオールを55質量%含む共重合ポリエステル(a1-1)(固有粘度(IV)0.70dl/g)を用意した。
(1) Copolymer polyester (a1-1)
A copolymer polyester (a1-1) (intrinsic viscosity (IV) 0.70 dl/g) was prepared, which contained terephthalic acid and adipic acid (having 6 carbon atoms) as dicarboxylic acid components, with the terephthalic acid content being 85% by mass and the adipic acid content being 15% by mass, and the alcohol components being 45% by mass of 1,4-butanediol and 55% by mass of 1,6-hexanediol.

(2)共重合ポリエステル(a1-2)
 ジカルボン酸成分として、テレフタル酸、イソフタル酸を含み、該テレフタル酸の含有量が78質量%であり、該イソフタル酸の含有量は22質量%であり、アルコール成分として、エチレングリコールが98質量%、ジエチレングリコールが2質量%である共重合ポリエステル(a1-2)(固有粘度(IV)0.70dl/g)を用意した。
(2) Copolymer polyester (a1-2)
A copolymer polyester (a1-2) (intrinsic viscosity (IV) 0.70 dL/g) was prepared, which contained terephthalic acid and isophthalic acid as dicarboxylic acid components, with the terephthalic acid content being 78% by mass and the isophthalic acid content being 22% by mass, and which contained ethylene glycol 98% by mass and diethylene glycol 2% by mass as alcohol components.

(3)ホモポリエステル(a2-1)
 ジカルボン酸成分がテレフタル酸からなり、かつ、アルコール成分として、エチレングリコールが98質量%、ジエチレングリコールが2質量%であるポリエステルであって、固有粘度(IV)が0.64dl/gであるホモポリエステル(a2-1)を用意した。
(3) Homopolyester (a2-1)
A homopolyester (a2-1) was prepared, which was a polyester having a dicarboxylic acid component of terephthalic acid and an alcohol component of 98% by mass of ethylene glycol and 2% by mass of diethylene glycol, and had an intrinsic viscosity (IV) of 0.64 dl/g.

(4)ホモポリエステル(a2-2)
 ジカルボン酸成分がテレフタル酸からなり、アルコール成分としてエチレングリコールが98質量%、ジエチレングリコールが2質量%であるポリエステルであって、固有粘度(IV)が0.62dl/gであり、平均粒径3μmのシリカ粒子を0.2質量%含む、粒子含有ホモポリエステル(a2-2)(粒子含有ホモPET)を用意した。
(4) Homopolyester (a2-2)
A particle-containing homopolyester (a2-2) (particle-containing homoPET) was prepared. The polyester had a dicarboxylic acid component of terephthalic acid and alcohol components of 98% by mass of ethylene glycol and 2% by mass of diethylene glycol, and had an intrinsic viscosity (IV) of 0.62 dL/g and contained 0.2% by mass of silica particles having an average particle size of 3 μm.

[実施例1―1]
 共重合ポリエステル(a1-1)を35質量%、ホモポリエステル(a2-1)を50質量%及びホモポリエステル(a2-2)を15質量%含むポリエステル組成物のチップを、270℃に設定したメインのベント付き二軸押出機に送り込んだ。
 口金から押出し、静電印加密着法を用いて表面温度を25℃に設定した冷却ロール上で急冷固化させ、未延伸シートを得た。
[Example 1-1]
Chips of a polyester composition containing 35% by mass of copolymer polyester (a1-1), 50% by mass of homopolyester (a2-1), and 15% by mass of homopolyester (a2-2) were fed into a main vented twin-screw extruder set at 270°C.
The extrusion was performed through a die and rapidly cooled and solidified on a cooling roll whose surface temperature was set at 25° C. using an electrostatic application adhesion method, to obtain an unstretched sheet.

 次いで、得られた未延伸シートを、長手方向(MD)に60℃で3.0倍延伸した後、テンターに導き、次いで幅方向(TD)に85℃で4.3倍に延伸した後、230℃で10秒間熱処理を施し、厚み50μmの共重合ポリエステルフィルム(サンプル)を得た。
 つぎに、下記樹脂層組成物からなる樹脂層Aを厚み(乾燥後)が0.1μmになるように塗布、120℃で20秒、乾燥した後、厚み50μmの離型フィルム(試料フィルム)を得た。
(樹脂組成物)
 硬化型シリコーン樹脂(ダウ・東レ製 LTC856):100質量部
 硬化剤(ダウ・東レ製 SRX-212):1質量部
 溶剤 トルエン:600質量部
    MEK:600質量部
    ヘキサン:600質量部
The unstretched sheet was then stretched 3.0 times in the machine direction (MD) at 60°C, introduced into a tenter, and then stretched 4.3 times in the width direction (TD) at 85°C, after which it was heat-treated at 230°C for 10 seconds to obtain a copolymer polyester film (sample) having a thickness of 50 μm.
Next, a resin layer A made of the following resin layer composition was applied to a thickness (after drying) of 0.1 μm, and after drying at 120° C. for 20 seconds, a release film (sample film) with a thickness of 50 μm was obtained.
(Resin composition)
Curable silicone resin (Dow Toray LTC856): 100 parts by mass Curing agent (Dow Toray SRX-212): 1 part by mass Solvent Toluene: 600 parts by mass MEK: 600 parts by mass Hexane: 600 parts by mass

[実施例1-2]
 実施例1において、樹脂層Aの種類を変更する以外は同様にして製造し、厚み50μmの離型フィルム(試料フィルム)を得た。
(樹脂組成物)
 硬化型シリコーン樹脂(信越化学工業製 X―62―5039):80質量部
 硬化型シリコーン樹脂(信越化学工業製 KS―3800):20質量部
 硬化剤(信越化学工業製 PL-5000):2質量部
 溶剤 トルエン:600質量部
    MEK:600質量部
    ヘキサン:600質量部
[Example 1-2]
A release film (sample film) having a thickness of 50 μm was obtained in the same manner as in Example 1, except that the type of resin layer A was changed.
(Resin composition)
Curable silicone resin (X-62-5039 manufactured by Shin-Etsu Chemical Co., Ltd.): 80 parts by mass Curable silicone resin (KS-3800 manufactured by Shin-Etsu Chemical Co., Ltd.): 20 parts by mass Curing agent (PL-5000 manufactured by Shin-Etsu Chemical Co., Ltd.): 2 parts by mass Solvent Toluene: 600 parts by mass MEK: 600 parts by mass Hexane: 600 parts by mass

[実施例2-1]
 共重合ポリエステル(a1-1)を35質量%、及びホモポリエステル(a2-1)を65質量%含むポリエステル組成物のチップを、270℃に設定したメインのベント付き二軸押出機に中間層(共重合ポリエステル層(A1))用として送り込み、共重合ポリエステル(a1-1)を35質量%、ホモポリエステル(a2-1)を35質量%及びホモポリエステル(a2-2)を30質量%含むポリエステル組成物のチップを、270℃に設定した別のベント付き二軸押出機に表層(ポリエステル層(B1)、(B2))用として送り込んだ。口金から各ポリエステル原料を共押出し、静電印加密着法を用いて表面温度を25℃に設定した冷却ロール上で急冷固化させ、未延伸シートを得た。
[Example 2-1]
Chips of a polyester composition containing 35% by mass of copolymer polyester (a1-1) and 65% by mass of homopolyester (a2-1) were fed into a main vented twin-screw extruder set at 270°C for the intermediate layer (copolymer polyester layer (A1)), and chips of a polyester composition containing 35% by mass of copolymer polyester (a1-1), 35% by mass of homopolyester (a2-1), and 30% by mass of homopolyester (a2-2) were fed into another vented twin-screw extruder set at 270°C for the surface layers (polyester layers (B1) and (B2)). The polyester raw materials were co-extruded from the die and rapidly solidified on a cooling roll set at 25°C using an electrostatic adhesion method, to obtain an unstretched sheet.

 次いで、得られた未延伸シートを、長手方向(MD)に60℃で3.0倍延伸した後、テンターに導き、次いで幅方向(TD)に85℃で4.3倍に延伸した後、230℃で10秒間熱処理を施し、ポリエステル層(B1)/共重合ポリエステル層(A1)/ポリエステル層(B2)の多層構造を有する厚み50μmの共重合ポリエステルフィルム(サンプル)を得た。次に、実施例1-1で使用した樹脂層組成物からなる樹脂層Aを厚み(乾燥後)が0.1μmになるように塗布、120℃で20秒、乾燥した後、厚み50μmの離型フィルム(試料フィルム)を得た。 The resulting unstretched sheet was then stretched 3.0 times in the machine direction (MD) at 60°C, introduced into a tenter, and then stretched 4.3 times in the width direction (TD) at 85°C, after which it was heat-treated at 230°C for 10 seconds to obtain a 50 μm thick copolymer polyester film (sample) with a multilayer structure of polyester layer (B1)/copolymer polyester layer (A1)/polyester layer (B2). Next, resin layer A, consisting of the resin layer composition used in Example 1-1, was applied to a thickness (after drying) of 0.1 μm, and after drying at 120°C for 20 seconds, a 50 μm thick release film (sample film) was obtained.

[実施例2-2]
 樹脂層Aを形成するための樹脂組成物を実施例1-2で使用したものに変更する以外は、実施例2-1と同様に実施して、厚み50μmの離型フィルム(試料フィルム)を得た。
[Example 2-2]
A release film (sample film) having a thickness of 50 μm was obtained in the same manner as in Example 2-1, except that the resin composition for forming the resin layer A was changed to that used in Example 1-2.

[実施例2-3、実施例2-5]
 中間層用、及び表層用のポリエステルの組成を表1に示すとおりに変更した以外は、実施例2-1と同様に実施して、厚み50μmの離型フィルム(試料フィルム)を得た。
[Examples 2-3 and 2-5]
The same procedure as in Example 2-1 was carried out except that the compositions of the polyesters for the intermediate layer and surface layer were changed as shown in Table 1, to obtain release films (sample films) having a thickness of 50 μm.

[実施例2-4、実施例2-6]
 中間層用、及び表層用のポリエステルの組成を表1に示すとおりに変更し、かつ樹脂層Aを形成するための樹脂組成物を実施例1-2で使用したものに変更する以外は、実施例2-1と同様に実施して、厚み50μmの離型フィルム(試料フィルム)を得た。
[Examples 2-4 and 2-6]
The same procedure as in Example 2-1 was carried out, except that the compositions of the polyesters for the intermediate layer and the surface layer were changed as shown in Table 1 and the resin composition for forming the resin layer A was changed to that used in Example 1-2, to obtain a release film (sample film) having a thickness of 50 μm.

[比較例1]
 共重合ポリエステル(a1-2)を85質量%及びホモポリエステル(a2-2)を15質量%含むポリエステル組成物のチップを、270℃に設定したメインのベント付き二軸押出機に送り込んだ。
 口金から押出し、静電印加密着法を用いて表面温度を25℃に設定した冷却ロール上で急冷固化させ、未延伸シートを得た。
[Comparative Example 1]
Chips of a polyester composition containing 85% by mass of copolymer polyester (a1-2) and 15% by mass of homopolyester (a2-2) were fed into a main vented twin-screw extruder set at 270°C.
The extruded material was extruded from a die and rapidly cooled and solidified on a cooling roll whose surface temperature was set at 25° C. using an electrostatic application adhesion method, to obtain an unstretched sheet.

 次いで、得られた未延伸シートを、長手方向(MD)に80℃で3.4倍延伸した後、テンターに導き、次いで幅方向(TD)に105℃で3.9倍に延伸した後、185℃で10秒間熱処理を施し、厚み50μmの共重合ポリエステルフィルム(サンプル)を得た。 The resulting unstretched sheet was then stretched 3.4 times in the machine direction (MD) at 80°C, introduced into a tenter, and then stretched 3.9 times in the transverse direction (TD) at 105°C, after which it was heat-treated at 185°C for 10 seconds to obtain a 50μm-thick copolymer polyester film (sample).

[比較例2]
 ホモポリエステル(a2-1)を92質量%及びホモポリエステル(a2-2)を8質量%含むポリエステル組成物のチップを、280℃に設定したメインのベント付き二軸押出機に送り込んだ。
 口金から押出し、静電印加密着法を用いて表面温度を25℃に設定した冷却ロール上で急冷固化させ、未延伸シートを得た。
[Comparative Example 2]
Chips of a polyester composition containing 92% by mass of homopolyester (a2-1) and 8% by mass of homopolyester (a2-2) were fed into a main vented twin-screw extruder set at 280°C.
The extruded material was extruded from a die and rapidly cooled and solidified on a cooling roll whose surface temperature was set at 25° C. using an electrostatic application adhesion method, to obtain an unstretched sheet.

 次いで、得られた未延伸シートを、長手方向(MD)に90℃で3.4倍延伸した後、テンターに導き、次いで幅方向(TD)に145℃で4.5倍に延伸した後、222℃で10秒間熱処理を施し、厚み50μmのポリエステルフィルム(サンプル)を得た。 The resulting unstretched sheet was then stretched 3.4 times in the machine direction (MD) at 90°C, introduced into a tenter, and then stretched 4.5 times in the transverse direction (TD) at 145°C, after which it was heat-treated at 222°C for 10 seconds to obtain a polyester film (sample) with a thickness of 50 μm.

[参考例]
 参考例として以下のフィルムサンプルも評価した。
ETFE:AGC社製 アフレックス、50μm
[Reference example]
The following film samples were also evaluated as reference examples.
ETFE: Aflex manufactured by AGC, 50 μm


※各層の厚みは、単層の共重合ポリエステルフィルムでは共重合ポリエステルフィルム全体の厚みであり、多層構造の場合は、表層、中間層、及び表層の各層の厚みである。

*The thickness of each layer is the thickness of the entire copolymer polyester film for single-layer copolymer polyester films, and the thickness of each layer, including the surface layer, intermediate layer, and surface layer, for multi-layer structures.


※表2において、ジカルボン酸成分、及びアルコール成分におけるmol%は、共重合ポリエステルフィルム(共重合ポリエステル層(A1))に含まれる全てのポリエステル(A)(又はポリエステル(Z))におけるジカルボン酸成分、及びアルコール成分それぞれに対する割合である。

*In Table 2, the mol% of the dicarboxylic acid component and the alcohol component are the proportions relative to the dicarboxylic acid component and the alcohol component, respectively, in all of the polyester (A) (or polyester (Z)) contained in the copolymer polyester film (copolymer polyester layer (A1)).

※表3において、ジカルボン酸成分、及びアルコール成分におけるmol%は、共重合ポリエステルフィルムに含まれる全てのポリエステル(Z)におけるジカルボン酸成分、及びアルコール成分それぞれに対する割合である。 *In Table 3, the mol % of the dicarboxylic acid component and the alcohol component is the ratio to the dicarboxylic acid component and the alcohol component, respectively, in all the polyesters (Z) contained in the copolymer polyester film.

 上記実施例及び発明者がこれまで行ってきた試験結果より、共重合ポリエステルを含有する共重合ポリエステルフィルムの少なくとも一方の面に樹脂層Aを備えた離型フィルムにおいて、80℃における貯蔵弾性率が1000MPa以下であれば、80℃近傍の雰囲気温度下で柔軟性に優れていることがわかった。さらに、単に柔軟であるだけでなく、180℃における貯蔵弾性率が30MPa以上で、かつ180℃の貯蔵弾性率に対する80℃の貯蔵弾性率の比が13以下であることを満足することにより、適度に強度を維持することができ、実用上十分な耐熱性を有することができ、フッ素樹脂フィルムの離型フィルムの代替品としても使用可能である。
 また、本実施例では、共重合ポリエステルを含有する共重合ポリエステルフィルムであって、前記共重合ポリエステルが、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)と、エチレングリコール(Y1)以外のその他のアルコール成分(Y2)との共重合ポリエステル(z1)であり、共重合ポリエステルフィルムに含有される全てのポリエステル(Z)におけるジカルボン酸成分に占める炭素数4~10のジカルボン酸成分(X2)の割合が1~30mol%であり、アルコール成分に占めるその他のアルコール成分の割合(Y2)が15~60mol%であることで上記貯蔵弾性率を達成できた。
From the above examples and the results of tests conducted by the inventors, it has been found that in a release film comprising a resin layer A on at least one side of a copolymer polyester film containing a copolymer polyester, if the storage modulus at 80° C. is 1000 MPa or less, the film has excellent flexibility at an ambient temperature of about 80° C. Furthermore, not only is the film flexible, but by satisfying that the storage modulus at 180° C. is 30 MPa or more and the ratio of the storage modulus at 80° C. to the storage modulus at 180° C. is 13 or less, the film can maintain an appropriate level of strength and have heat resistance sufficient for practical use, and can also be used as a substitute for a fluororesin film release film.
In this example, the copolymerized polyester film contains a copolymerized polyester, and the copolymerized polyester is a copolymerized polyester (z1) of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1). In all the polyesters (Z) contained in the copolymerized polyester film, the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the dicarboxylic acid components is 1 to 30 mol %, and the proportion of the other alcohol component (Y2) in the alcohol components is 15 to 60 mol %, thereby achieving the above storage modulus.

 本発明の離型フィルムは、半導体製造時に用いる、エポキシ樹脂封止剤を圧縮成型(コンプレッションモールド)する際に好適である。 The release film of the present invention is suitable for use in compression molding of epoxy resin sealants used in semiconductor manufacturing.

Claims (14)

 共重合ポリエステルを含有する共重合ポリエステルフィルムの少なくとも一方の面に樹脂層Aを備えた離型フィルムであって、前記離型フィルムの80℃の貯蔵弾性率が1000MPa以下であり、180℃の貯蔵弾性率が30MPa以上であり、180℃の貯蔵弾性率に対する80℃の貯蔵弾性率の比が13以下である、離型フィルム。 A release film comprising a copolymer polyester film containing a copolymer polyester and a resin layer A on at least one side thereof, wherein the storage modulus of the release film at 80°C is 1000 MPa or less, the storage modulus at 180°C is 30 MPa or more, and the ratio of the storage modulus at 80°C to the storage modulus at 180°C is 13 or less.  前記共重合ポリエステルは、テレフタル酸(X1)及び炭素数4~10のジカルボン酸成分(X2)と、エチレングリコール(Y1)以外のその他のアルコール成分(Y2)との共重合ポリエステル(z1)を含み、
 前記共重合ポリエステルフィルムに含有される全てのポリエステル(Z)におけるジカルボン酸成分に占める、炭素数4~10のジカルボン酸成分(X2)の割合が1~30mol%であり、かつアルコール成分に占めるその他のアルコール成分(Y2)の割合が15~60mol%である、請求項1に記載の離型フィルム。
The copolymer polyester comprises a copolymer polyester (z1) of terephthalic acid (X1), a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and an alcohol component (Y2) other than ethylene glycol (Y1),
2. The release film according to claim 1, wherein the proportion of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in all the dicarboxylic acid components of all the polyesters (Z) contained in the copolymerized polyester film is 1 to 30 mol %, and the proportion of the other alcohol component (Y2) in all the alcohol components is 15 to 60 mol %.
 炭素数4~10のジカルボン酸成分(X2)が脂肪族ジカルボン酸を含む、請求項2に記載の離型フィルム。 The release film according to claim 2, wherein the dicarboxylic acid component (X2) having 4 to 10 carbon atoms includes an aliphatic dicarboxylic acid.  脂肪族ジカルボン酸がアジピン酸を含む、請求項3に記載の離型フィルム。 The release film according to claim 3, wherein the aliphatic dicarboxylic acid includes adipic acid.  その他のアルコール成分(Y2)が1,4-ブタンジオールを含む、請求項2~4のいずれか1項に記載の離型フィルム。 The release film according to any one of claims 2 to 4, wherein the other alcohol component (Y2) includes 1,4-butanediol.  その他のアルコール成分(Y2)が1,4-ブタンジオールと1,6-ヘキサンジオールとを含む、請求項2~4のいずれか1項に記載の離型フィルム。 The release film according to any one of claims 2 to 4, wherein the other alcohol component (Y2) includes 1,4-butanediol and 1,6-hexanediol.  前記共重合ポリエステルとして、共重合ポリエステル(a1)を含有する共重合ポリエステル層(A1)を備えた共重合ポリエステルフィルムである、請求項1に記載の離型フィルム。 The release film according to claim 1, which is a copolymer polyester film having a copolymer polyester layer (A1) containing a copolymer polyester (a1) as the copolymer polyester.  共重合ポリエステル層(A1)が、共重合ポリエステル(a1)以外のポリエステルであり、かつジカルボン酸成分としてテレフタル酸を含み、アルコール成分としてエチレングリコールを含むポリエステル(a2)をさらに含む、請求項7に記載の離型フィルム。 The release film according to claim 7, wherein the copolymer polyester layer (A1) is a polyester other than the copolymer polyester (a1) and further contains a polyester (a2) containing terephthalic acid as a dicarboxylic acid component and ethylene glycol as an alcohol component.  共重合ポリエステル層(A1)の表裏両面に、ポリエステル層(B1)及びポリエステル層(B2)をそれぞれ備える、請求項7~8のいずれか1項に記載の離型フィルム。 The release film according to any one of claims 7 to 8, comprising a polyester layer (B1) and a polyester layer (B2) on both the front and back surfaces of the copolymer polyester layer (A1).  ナノTAの軟化温度測定による、前記共重合ポリエステル層(A1)と、ポリエステル層(B1)及びポリエステル層(B2)の少なくともいずれかとの温度差が5℃以上である、請求項9に記載の離型フィルム。 The release film according to claim 9, wherein the temperature difference between the copolymer polyester layer (A1) and at least one of the polyester layer (B1) and polyester layer (B2), as measured by softening temperature measurement using NanoTA, is 5°C or more.  樹脂層Aがシリコーン系樹脂を含む、請求項1に記載の離型フィルム。 The release film according to claim 1, wherein resin layer A contains a silicone-based resin.  樹脂層Aが非シリコーン系樹脂を含む、請求項1に記載の離型フィルム。 The release film according to claim 1, wherein resin layer A contains a non-silicone resin.  半導体製造用である、請求項1~4、7、8、11、及び12のいずれか1項に記載の離型フィルム。 The release film according to any one of claims 1 to 4, 7, 8, 11, and 12, which is used in semiconductor manufacturing.  コンプレッションモールド用である、請求項13に記載の離型フィルム。 The release film according to claim 13, which is for use in compression molding.
PCT/JP2025/004204 2024-03-22 2025-02-07 Release film Pending WO2025197349A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012066586A (en) * 2011-10-24 2012-04-05 Mitsubishi Plastics Inc Polyester film for molding simultaneous transfer
JP2012121969A (en) * 2010-12-07 2012-06-28 Toyobo Co Ltd Mold-releasing polyester-based resin film
WO2015133631A1 (en) * 2014-03-07 2015-09-11 旭硝子株式会社 Method for producing semiconductor-element-mounting package, and mould-release film
WO2021152923A1 (en) * 2020-01-30 2021-08-05 三菱ケミカル株式会社 Copolymerized polyester film, multilayer film and use of these films
JP2022182520A (en) * 2021-05-28 2022-12-08 住友ベークライト株式会社 release film
JP2023154397A (en) * 2022-04-06 2023-10-19 東レ株式会社 Release film for compression molding, and method for producing semiconductor chip sealing body
WO2024029346A1 (en) * 2022-08-05 2024-02-08 三菱ケミカル株式会社 Release film

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012121969A (en) * 2010-12-07 2012-06-28 Toyobo Co Ltd Mold-releasing polyester-based resin film
JP2012066586A (en) * 2011-10-24 2012-04-05 Mitsubishi Plastics Inc Polyester film for molding simultaneous transfer
WO2015133631A1 (en) * 2014-03-07 2015-09-11 旭硝子株式会社 Method for producing semiconductor-element-mounting package, and mould-release film
WO2021152923A1 (en) * 2020-01-30 2021-08-05 三菱ケミカル株式会社 Copolymerized polyester film, multilayer film and use of these films
JP2022182520A (en) * 2021-05-28 2022-12-08 住友ベークライト株式会社 release film
JP2023154397A (en) * 2022-04-06 2023-10-19 東レ株式会社 Release film for compression molding, and method for producing semiconductor chip sealing body
WO2024029346A1 (en) * 2022-08-05 2024-02-08 三菱ケミカル株式会社 Release film

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