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WO2025197272A1 - Composition for aqueous coating material using polyester resin - Google Patents

Composition for aqueous coating material using polyester resin

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Publication number
WO2025197272A1
WO2025197272A1 PCT/JP2025/001374 JP2025001374W WO2025197272A1 WO 2025197272 A1 WO2025197272 A1 WO 2025197272A1 JP 2025001374 W JP2025001374 W JP 2025001374W WO 2025197272 A1 WO2025197272 A1 WO 2025197272A1
Authority
WO
WIPO (PCT)
Prior art keywords
polyester resin
mol
polycarboxylic acid
component
aqueous coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2025/001374
Other languages
French (fr)
Japanese (ja)
Inventor
英人 五嶋
良輔 神田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo MC Corp
Original Assignee
Toyobo MC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo MC Corp filed Critical Toyobo MC Corp
Publication of WO2025197272A1 publication Critical patent/WO2025197272A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/688Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

Definitions

  • the present invention relates to an aqueous coating composition that uses a polyester resin with excellent water-dispersibility. More specifically, it is an aqueous coating composition whose main component is a polyester resin that has extremely high hydrophilicity and water-dispersibility, and which, when formed into a coating film, has high adhesion, easy peelability, and anti-fogging properties.
  • Polyester resins are widely used as raw materials for resin compositions used in paints, coatings, adhesives, etc.
  • Polyester resins are generally composed of polycarboxylic acids and polyhydric alcohols. By selecting and combining the polycarboxylic acids and polyhydric alcohols, the molecular weight can be freely controlled, and the resulting polyester resins are used in a variety of applications, including paints and adhesives.
  • polyester resins In the molecular design of polyester resins, the selection of copolymerization components is important. Polycarboxylic acid components and polyhydric alcohol components can be broadly classified into aromatic, aliphatic, and alicyclic types. The glass transition temperature (hereafter referred to as Tg), which indicates the flexibility of the polyester resin, can be determined by selecting these components.
  • Tg glass transition temperature
  • polyester resins are used as organic solvent solutions or aqueous dispersions, which are applied to substrates; however, in recent years, environmental concerns have led to a demand for aqueous dispersions. Among these, aqueous dispersions that do not use co-solvents or surfactants are most highly sought after from the perspective of environmental concerns and recyclability.
  • lid materials for PET (amorphous polyethylene terephthalate) packaging containers have been used, in which a heat-sealable polyester adhesive composition is applied to a polyester film and then bonded together.
  • polyester coating compositions that can be used for food applications and that combine excellent adhesion, easy peelability, anti-fogging properties, and blocking resistance.
  • Patent Document 1 proposes a composition comprising a blend of a semi-crystalline polyester resin with a Tg of -30 to 0°C and an amorphous polyester resin with a Tg of 45 to 110°C, to which an anti-fog additive and an anti-blocking agent are added.
  • Patent Document 2 proposes an anti-fog coating agent consisting of a polyester resin, a metal compound, and a surfactant.
  • Patent Document 1 although the resin composition has anti-fogging properties and high adhesive strength, it is necessary to add an anti-fogging additive other than polyester to impart anti-fogging properties, which poses an issue with recyclability when applied to a PET substrate. Furthermore, in Patent Document 2, it is necessary to add a surfactant in addition to the resin to impart water dispersibility and anti-fogging properties to the resin composition, which also poses an issue with recyclability when applied to a PET substrate.
  • the present invention was devised in light of the problems with the prior art described above, and its purpose is to provide a water-based coating composition, laminate, and packaging material comprising a polyester resin and inorganic particles that combine excellent adhesion, easy peelability, anti-fogging properties, and blocking resistance, particularly for polyester substrates.
  • the inventors discovered that by combining a polyester resin with inorganic particles of a specific composition, it is possible to obtain a water-based coating composition that can be used in food packaging applications, exhibits excellent adhesion to A-PET containers, and, because the resin itself possesses excellent water dispersibility and anti-fogging properties, does not require co-solvents, surfactants, or anti-fogging agents, leading to the completion of the present invention.
  • the present invention comprises the following components (1) to (9).
  • the aqueous coating composition according to (1) wherein the polyester resin (A) has a reduced viscosity of 0.2 to 0.7 dl/g.
  • the aqueous coating composition according to (1) which does not contain a curing agent.
  • a food packaging container having the lid material according to (8) as a component.
  • the aqueous coating composition of the present invention has anti-fogging properties and exhibits high adhesion to PET while being easily peelable. This makes it suitable for use as a heat-sealable layer in recyclable food packaging containers.
  • the aqueous coating composition of the present invention contains a polyester resin (A) that meets specific requirements and inorganic particles (B).
  • the polyester resin (A) has a chemical structure that can be obtained by polycondensation of a polycarboxylic acid component and a polyhydric alcohol component, and the polycarboxylic acid component and the polyhydric alcohol component each consist of one or more selected components.
  • the polycarboxylic acid component constituting polyester resin (A) may be an aromatic carboxylic acid, an alicyclic polycarboxylic acid, and/or an aliphatic polycarboxylic acid, with aromatic dicarboxylic acids and aliphatic dicarboxylic acids being preferred.
  • the aromatic polycarboxylic acid component without sulfonic acid groups is contained in an amount of 60 to 88 mol%, preferably 65 to 85 mol%, and more preferably 70 to 80 mol%. If the aromatic polycarboxylic acid component without sulfonic acid groups is less than this range, the adhesive strength of the coating film will decrease, and if it is more than this range, the substrate may be destroyed when peeled off.
  • aromatic polycarboxylic acid component that does not have a sulfonic acid group
  • aromatic polycarboxylic acid components such as terephthalic acid, isophthalic acid, orthophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,8-naphthalenedicarboxylic acid, phenylenedicarboxylic acid, trimellitic acid, pyromellitic acid, benzophenonetetracarboxylic acid, and alkali metal salts thereof. While one or more of these can be used, it is preferable to use isophthalic acid from the perspective of water dispersibility. Furthermore, to prevent gelation during synthesis, it is preferable that the content of trifunctional or higher aromatic polycarboxylic acid components be 3 mol% or less.
  • polycarboxylic acid components 8 to 20 mol %, preferably 10 to 15 mol %, of an aromatic polycarboxylic acid component having a sulfonic acid group is contained. If the aromatic polycarboxylic acid component having a sulfonic acid group is contained in an amount less than the above range, the water dispersibility of the resin may decrease, and if it is contained in an amount greater than the above range, the water resistance of the resin may decrease.
  • aromatic polycarboxylic acid component having a sulfonic acid group examples include 5-sulfoisophthalic acid, 4-sulfonaphthalene-2,7-dicarboxylic acid, 5-[4-sulfophenoxy]isophthalic acid, and alkali metal salts thereof. These can be used alone or in combination.
  • the content is 5 to 20 mol %, preferably 6 to 18 mol %, and more preferably 10 to 15 mol % of an aliphatic polycarboxylic acid component and/or an alicyclic polycarboxylic acid component. If the content of the aliphatic polycarboxylic acid component and/or the alicyclic polycarboxylic acid component is less than the above range, the water dispersibility of the resin may decrease, and if it is more than the above range, the moisture resistance of the resin may decrease.
  • the aliphatic polycarboxylic acid component and/or the alicyclic polycarboxylic acid component preferably does not have a sulfonic acid group.
  • Examples of the aliphatic polycarboxylic acid component include succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, dimer acid, fumaric acid, maleic acid, itaconic acid, and citraconic acid.
  • Examples of the alicyclic polycarboxylic acid include 1,4-cyclohexanedicarboxylic acid, tetrahydrophthalic acid, hexahydroisophthalic acid, 1,2-cyclohexenedicarboxylic acid, and 2,5-norbornanedicarboxylic acid. These can be used alone or in combination.
  • the polyhydric alcohol components it is preferable to contain more than 50 mol% of a glycol containing an ether group, such as diethylene glycol. This is preferably 55 mol% or more, more preferably 60 mol% or more, even more preferably 70 mol% or more, and even more preferably 80 mol% or more, and 100 mol% is acceptable.
  • a content of more than 50 mol% of the above-mentioned glycol containing an ether group improves the water dispersibility of the resin, which is preferable.
  • diethylene glycol is particularly preferable, as it does not bias the hydrophilic portion of the resin skeleton and improves moisture resistance due to hydrolysis.
  • examples other than diethylene glycol include aliphatic glycols such as ethylene glycol, 1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 1,4-butanediol, 2,4-diethyl-1,5-pentanediol, 1,6-hexanediol, 2-methyl-1,8-octanediol, 3-methyl-1,6-hexanediol, 4-methyl-1,7-heptanediol, 4-methyl-1,8-octanediol, and 1,9-nonanediol; alicyclic glycols such as 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol,
  • acid anhydrides such as trimellitic anhydride and pyromellitic anhydride may be added (post-added) after polymerization of polyester resin (A).
  • acid anhydrides for imparting an acid value include trimellitic anhydride, pyromellitic anhydride, and ethylene glycol bisanhydrotrimellitate, and one or more of these may be used.
  • the total amount of the polycarboxylic acid component and polyhydric alcohol component may exceed 200 mol%. In this case, the total amount of the composition excluding the component to which the acid anhydride or the like has been added (post-added) is considered to be 200 mol% in the calculation.
  • polymerization catalysts that can be used include, for example, titanium compounds such as tetra-n-butyl titanate, tetraisopropyl titanate, and titanium oxyacetylcetonate; antimony compounds such as antimony trioxide and tributoxyantimony; germanium compounds such as germanium oxide and tetra-n-butoxygermanium; and acetates of magnesium, iron, zinc, manganese, cobalt, and aluminum. These catalysts can be used alone or in combination of two or more.
  • the method for producing polyester resin (A) is not particularly limited, but examples include: 1) a method in which a polycarboxylic acid and a polyhydric alcohol are heated in the presence of an arbitrary catalyst, followed by a dehydration esterification step and then a polyhydric alcohol removal/polycondensation reaction; and 2) a method in which an alcohol ester of a polycarboxylic acid and a polyhydric alcohol are heated in the presence of an arbitrary catalyst, followed by a transesterification reaction and then a polyhydric alcohol removal/polycondensation reaction.
  • some or all of the acid components may be replaced with acid anhydrides.
  • the glass transition temperature (Tg) of the polyester resin (A) is less than 20°C, preferably -15°C or higher and lower than 20°C, and more preferably -10°C or higher and lower than 20°C.
  • a Tg of less than 20°C is preferable, as this improves ease of opening when the coating composition of the present invention is used as a container closure material.
  • a Tg of -15°C or higher is preferable, as there is no risk of blocking occurring during the preparation of the coating composition.
  • the reduced viscosity ( ⁇ sp/c) of polyester resin (A) is preferably 0.2 to 0.7 dl/g. More preferably, it is 0.3 to 0.6 dl/g. By setting it at or above the lower limit, the resin cohesive strength is improved, allowing for excellent adhesive properties to be achieved. Furthermore, by setting it at or below the upper limit, water dispersibility is improved.
  • the reduced viscosity can be adjusted as desired by changing the polymerization time, temperature, and degree of reduced pressure during polymerization (in the case of reduced-pressure polymerization) of the polyester resin.
  • the polyester resin (A) is preferably at least 95% by mass relative to 100% by mass of the solids content of the aqueous coating composition. By making it at or above this lower limit, excellent anti-fogging properties and adhesion can be achieved without the addition of an anti-fogging agent, thanks to the aromatic polycarboxylic acid component having sulfonic acid groups and the glycol containing ether groups, which are the hydrophilic parts of the polyester resin (A).
  • the inorganic particles (B) are not particularly limited, but examples thereof include inorganic particles containing oxides, hydroxides, sulfates, carbonates, or silicates of metals such as magnesium, calcium, barium, zinc, zirconium, molybdenum, silicon, antimony, or titanium. Among these inorganic particles, silica particles are particularly preferred.
  • the shape of the particles is not particularly limited and may be any shape, such as powder, granules, granules, platelets, or needles.
  • the average particle size of the inorganic particles (B) is preferably 1 to 30 ⁇ m. It is more preferably 1 to 20 ⁇ m, and even more preferably 1 to 12 ⁇ m. If the average particle size is below this range, the anti-blocking effect may not be achieved. Furthermore, if the average particle size is above this range, the adhesive strength of the coating film may decrease.
  • the pore volume of the inorganic particles (B) is preferably 2 ml/g or less, and more preferably 1 ml/g or less. If the pore volume is greater than 2 ml/g, the particles may be destroyed during preparation of the coating composition, and a sufficient anti-blocking effect may not be achieved. From the perspective of achieving an anti-blocking effect, the pore volume of the inorganic particles (B) is preferably 0.1 ml/g or more.
  • the inorganic particles (B) are preferably less than 5% by mass based on 100% by mass of the solids content of the aqueous coating composition. By making the content less than the upper limit, anti-blocking properties can be exhibited without reducing adhesion. From the perspective of exhibiting anti-blocking effects, the inorganic particles (B) are preferably 0.5% by mass or more based on 100% by mass of the solids content of the aqueous coating composition.
  • the aqueous paint composition of the present invention is capable of forming a coating film without the addition of a curing agent. Therefore, it is preferable that the paint composition of the present invention contains substantially no curing agent; that is, it is preferable that the curing agent content is less than 1 part by mass (solids content equivalent) per 100 parts by mass (solids content equivalent) of polyester resin (A). By not adding a curing agent, recycling becomes easier when the coating film is formed.
  • the content of the curing agent is preferably less than 1 part by mass per 100 parts by mass of the polyester resin (A) (solid content). Less than 0.5 parts by mass is more preferable, less than 0.1 parts by mass is even more preferable, and it is most preferable that no curing agent is contained.
  • curing agent refers to a known curing agent that reacts with polyester resin to form a crosslinked structure.
  • the crosslinked structure include a reaction in which unsaturated double bonds in the polyester resin react through a radical addition reaction, cationic addition reaction, or anionic addition reaction to form an intermolecular carbon-carbon bond, or a condensation reaction with polycarboxylic acid groups or polyhydric alcohol groups in the polyester resin, a polyaddition reaction, or an ester exchange reaction to form an intermolecular bond.
  • curing agents include phenolic resins, amino resins, isocyanate compounds, epoxy compounds, ⁇ -hydroxylamide compounds, and unsaturated bond-containing resins.
  • the content of the anti-fog agent is preferably less than 1 part by mass per 100 parts by mass of the polyester resin (A) (solids content). Less than 0.5 parts by mass is more preferable, less than 0.1 parts by mass is even more preferable, and it is most preferable that the composition does not contain any anti-fog agent.
  • anti-fogging agents include anionic surfactants, nonionic surfactants, cationic surfactants, and amphoteric surfactants.
  • the laminate film of the present invention is constructed by applying the aqueous coating composition to at least one surface of a thermoplastic resin film, and in particular, the laminate film of the present invention is obtained by applying the aqueous coating composition to a thermoplastic resin film as a substrate, followed by a drying treatment.
  • thermoplastic resin films include polyester-based resin films, polypropylene-based resin films, polyamide-based resin films, polyvinyl alcohol-based resin films, and polyvinylidene chloride-based resin films.
  • polyester-based resin films, and particularly PET films are preferred because they are suitable as lid materials for food packaging containers.
  • the laminated film of the present invention has excellent adhesiveness and anti-fogging properties, making it suitable as a component of packaging materials and blister packs for pharmaceuticals and the like. It is particularly suitable as a lid material for food packaging containers for fresh produce, processed foods such as yogurt, and the like. When used as a lid material for a food packaging container, the contents can be sealed by heat-sealing the coated surface of the laminated film to the food packaging container, and the lid material also has anti-fogging properties. While there are no particular restrictions on the type of food packaging container, polyester-based resins are preferred.
  • the molar ratios of the polycarboxylic acid component and the polyhydric alcohol component constituting the polyester resin were determined using a 400 MHz 1H-nuclear magnetic resonance spectrometer (1H-NMR). Deuterated chloroform was used as the solvent.
  • Glass Transition Temperature Using a differential scanning calorimeter (DSC) DSC-220 manufactured by Seiko Instruments Inc., 5 mg of a sample (heat-sealable polyester resin) was sealed in an aluminum lid-type container, and measurement was carried out from -100°C to 250°C at a temperature increase rate of 20°C/min. Glass transition temperature (Tg) was determined as the temperature at the intersection of an extension of the baseline below the glass transition temperature and a tangent line showing the maximum slope between the rising part of the peak and the apex of the peak.
  • DSC differential scanning calorimeter
  • ⁇ Average particle size of inorganic particles> The particle size was measured using a HORIBA LA-750 Particle Size Analyzer. The particle size corresponding to 50 mass percent was read and this value was taken as the average particle size.
  • pore volume of inorganic particles was determined by measuring the BET nitrogen adsorption isotherm using an AS-1 manufactured by Quantachrome Co., Ltd. Specifically, the pore volume was determined when the relative pressure P/P0 was 0.98.
  • aqueous coating compositions obtained in the Examples and Comparative Examples were applied to a 25 ⁇ m thick biaxially stretched PET film (Toyobo Ester E5102, manufactured by Toyobo Co., Ltd.) to a thickness of 3 to 4 ⁇ m. The film was then dried at 100° C. for 60 seconds to obtain a laminate film.
  • Blocking Evaluation The laminated film for evaluation was cut into a 10 cm square, and the coated surface was heat-pressed against a 10 cm square untreated surface of a 25 ⁇ m thick A-PET film at a temperature of 45° C. and a pressure of 1.5 MPa for 30 seconds. Blocking was then evaluated by peeling it off by hand.
  • ⁇ Evaluation criteria> ⁇ : Can be peeled off by hand without breaking the material
  • Anti-fogging evaluation 100 ml of water at 50°C was poured into a 200 ml mayonnaise bottle, and the laminated film for evaluation was attached to the mouth of the bottle with the coating surface facing inward. After that, the film was left to stand at 5°C for 1 hour so that the water would not come into direct contact with the coating film, and then the appearance of the film was visually inspected.
  • Evaluation criteria> ⁇ : No condensation on the film ⁇ : Condensation on the film
  • Peel strength (adhesion)
  • the coating surface of the evaluation laminate film was heat-sealed to a 25 ⁇ m thick A-PET film at a temperature of 130° C. and a pressure of 0.2 MPa for 1 second. Then, a 15 mm wide test piece was cut out and subjected to a 180° peel test at a tensile speed of 200 mm/min using an Autograph AG-Xplus manufactured by Shimadzu Corporation at 25° C. to measure the peel strength.
  • ⁇ Evaluation criteria> ⁇ : 7N/15mm or more ⁇ : 5N/15mm or more but less than 7N/15mm ⁇ : Less than 5N/15mm ⁇ : Material breakage
  • Polyester Resin (A-1) In a reactor equipped with a stirrer, thermometer, heater, cooling device, and distillation condenser, 373 parts by mass of dimethyl isophthalate, 71 parts by mass of 5-dimethyl sulfoisophthalate, 458 parts by mass of diethylene glycol, and 0.2 parts by mass of tetrabutyl titanate were charged, and the mixture was heated to 220 ° C. while carrying out a transesterification reaction over 3 hours. Thereafter, the temperature was lowered once to 150 ° C., 49 parts by mass of sebacic acid was added, and the mixture was heated again to 220 ° C. while carrying out an esterification reaction over 4 hours.
  • polyester resin was removed and cooled to obtain polyester resin (A-1).
  • polyester resins (A-2) to (A-10) and (B-1) to (B-9) were obtained by changing the types and blending ratios of raw materials as shown in Table 1.
  • Polyester resin (A-1) was dispersed in water according to the following procedure. 206 parts by mass of polyester resin (A-1), 4 parts by mass of silica particles (powder, particle size 3 ⁇ m, pore volume 0.6 ml/g), and 490 parts by mass of water were charged into a reaction vessel equipped with a stirrer, condenser, and thermometer, and the mixture was stirred at 80°C for 1 to 3 hours. After cooling to room temperature, the mixture was removed from the reaction vessel to obtain aqueous coating composition (A-1).
  • polyester resins (A-2) to (A-10) and (B-1) to (B-9) were used to obtain aqueous coating compositions (A-2) to (A-10) and (B-1) to (B-9), respectively.
  • Table 1 shows the polyester resin compositions, physical properties, and evaluation results for various characteristics of Examples 1 to 10 and Comparative Examples 1 to 9.
  • the aqueous coating compositions of Examples 1 to 10 all achieved excellent water dispersibility, moisture resistance, anti-blocking properties, anti-fogging properties, and adhesive strength.
  • the aqueous coating composition of Comparative Example 1 lacked anti-blocking properties due to the absence of added inorganic particles.
  • the aqueous coating compositions of Comparative Examples 2 to 9 were deficient in one or more of the physical properties due to differences in the composition ratio of the polyester resin or differences in glass transition temperature.
  • Laminate films coated with the aqueous coating composition of the present invention exhibit excellent water dispersibility, moisture resistance, anti-blocking properties, anti-fogging properties, and adhesive strength when heat-sealed as lids for packaging containers. Furthermore, because no anti-fogging agents are used, the composition exhibits excellent recyclability when applied to thermoplastic resin films. Therefore, the aqueous coating composition of the present invention is extremely useful in the food packaging container industry.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Paints Or Removers (AREA)
  • Laminated Bodies (AREA)

Abstract

Provided are: a composition for an aqueous coating material that comprises a polyester resin and inorganic particles, the composition having excellent adhesiveness and easy peelability with respect to a polyester base film, antifogging properties, and blocking resistance; a laminate; and a packaging material. The composition for an aqueous coating material contains a polyester resin (A) satisfying the following conditions and inorganic particles (B): (i) among the polycarboxylic acid components constituting (A), aromatic polyvalent carboxylic acid components having no sulfonic acid groups constitute 60-88 mol% of said polycarboxylic acid components, aromatic polyvalent carboxylic acid components having a sulfonic acid group constitute 8-20 mol% of said polycarboxylic acid components, and aliphatic polyvalent carboxylic acid components and/or alicyclic dicarboxylic acids constitute 5-20 mol% of said polycarboxylic acid components; (ii) among the polyhydric alcohol components constituting (A), glycols containing an ether group constitute more than 50 mol% of said polyhydric alcohol components; and (iii) the glass transition temperature of (A) is less than 20° C.

Description

ポリエステル樹脂を用いた水性塗料用組成物Water-based coating composition using polyester resin

 本発明は水分散性に優れるポリエステル樹脂を用いた水性塗料用組成物に関する。より詳しくは、非常に高い親水性と水分散性を持つポリエステル樹脂を主成分とし、なおかつ塗膜にした時に高い接着性と易剥離性、防曇性を併せ持つ水性塗料用組成物である。 The present invention relates to an aqueous coating composition that uses a polyester resin with excellent water-dispersibility. More specifically, it is an aqueous coating composition whose main component is a polyester resin that has extremely high hydrophilicity and water-dispersibility, and which, when formed into a coating film, has high adhesion, easy peelability, and anti-fogging properties.

 ポリエステル樹脂は塗料、コーティング剤および接着剤等に用いられる樹脂組成物の原料として広く使用されている。ポリエステル樹脂は一般に多価カルボン酸と多価アルコールから構成される。多価カルボン酸と多価アルコールの選択と組合せ、分子量の高低は自由にコントロールでき、得られるポリエステル樹脂は塗料用途や接着剤用途をはじめ、様々な用途で使用されている。 Polyester resins are widely used as raw materials for resin compositions used in paints, coatings, adhesives, etc. Polyester resins are generally composed of polycarboxylic acids and polyhydric alcohols. By selecting and combining the polycarboxylic acids and polyhydric alcohols, the molecular weight can be freely controlled, and the resulting polyester resins are used in a variety of applications, including paints and adhesives.

 ポリエステル樹脂の分子設計においては、共重合成分の選択が重要である。多価カルボン酸成分や多価アルコール成分は大別すると芳香族、脂肪族、脂環族などがある。これらの成分の選択により、ポリエステル樹脂の柔軟性を示すガラス転移温度(以降Tgと記載)を決めることができる。使用形態としては、有機溶剤溶解品、水性分散品として、基材に塗布して使用されることが一般的であるが、特に近年は環境問題により水性分散体が求められるようになっている。中でも共溶剤や界面活性剤を使用しない水性分散体は、環境問題やリサイクル性の観点から最も求められている。 In the molecular design of polyester resins, the selection of copolymerization components is important. Polycarboxylic acid components and polyhydric alcohol components can be broadly classified into aromatic, aliphatic, and alicyclic types. The glass transition temperature (hereafter referred to as Tg), which indicates the flexibility of the polyester resin, can be determined by selecting these components. Generally, polyester resins are used as organic solvent solutions or aqueous dispersions, which are applied to substrates; however, in recent years, environmental concerns have led to a demand for aqueous dispersions. Among these, aqueous dispersions that do not use co-solvents or surfactants are most highly sought after from the perspective of environmental concerns and recyclability.

 また、近年モノマテリアル化の流れを受けて、PET(非晶性ポリエチレンテレフタレート)系包装容器の蓋材として、ポリエステル系フィルムにヒートシール可能なポリエステル系接着剤組成物を塗布して貼り合わせた構成のものが使用されている。食品用途に使用でき、かつ、優れた接着性と易剥離性、防曇性、耐ブロッキング性を併せ持つポリエステル系の塗料用組成物が求められている。 Furthermore, in recent years, in response to the trend toward mono-materials, lid materials for PET (amorphous polyethylene terephthalate) packaging containers have been used, in which a heat-sealable polyester adhesive composition is applied to a polyester film and then bonded together. There is a demand for polyester coating compositions that can be used for food applications and that combine excellent adhesion, easy peelability, anti-fogging properties, and blocking resistance.

 例えば、特許文献1では、Tg=-30~0℃の半晶性ポリエステル樹脂とTg=45~110℃の非晶性ポリエステル樹脂のブレンド系に、防曇性添加剤とブロッキング防止剤を加えた組成物が提案されている。また、特許文献2では、ポリエステル樹脂と金属化合物と界面活性剤から成る防曇塗工剤が提案されている。 For example, Patent Document 1 proposes a composition comprising a blend of a semi-crystalline polyester resin with a Tg of -30 to 0°C and an amorphous polyester resin with a Tg of 45 to 110°C, to which an anti-fog additive and an anti-blocking agent are added. Furthermore, Patent Document 2 proposes an anti-fog coating agent consisting of a polyester resin, a metal compound, and a surfactant.

特許第7280826号Patent No. 7280826 特開2023-51805号JP 2023-51805 A

 しかしながら、特許文献1では、樹脂組成物が防曇性と高い接着強度を持つものの、防曇性を付与するためにポリエステル以外の防曇性添加剤を添加することが必須であり、PET基材に塗布した際のリサイクル性に課題がある。また、特許文献2では、樹脂組成物に水分散性や防曇性を付与するために樹脂の他に界面活性剤を添加する必要があり、やはりPET基材塗布時のリサイクル性が課題となる。 However, in Patent Document 1, although the resin composition has anti-fogging properties and high adhesive strength, it is necessary to add an anti-fogging additive other than polyester to impart anti-fogging properties, which poses an issue with recyclability when applied to a PET substrate. Furthermore, in Patent Document 2, it is necessary to add a surfactant in addition to the resin to impart water dispersibility and anti-fogging properties to the resin composition, which also poses an issue with recyclability when applied to a PET substrate.

 本発明は、上記の従来技術の課題に鑑み、創案されたものであり、その目的は、特にポリエステル基材に対し、優れた接着性と易剥離性、防曇性、耐ブロッキング性を併せ持つようなポリエステル樹脂と無機粒子からなる水性塗料用組成物、積層体及び包装材を提供することにある。 The present invention was devised in light of the problems with the prior art described above, and its purpose is to provide a water-based coating composition, laminate, and packaging material comprising a polyester resin and inorganic particles that combine excellent adhesion, easy peelability, anti-fogging properties, and blocking resistance, particularly for polyester substrates.

 本発明者は、上記目的を達成するために鋭意検討した結果、特定の構成のポリエステル樹脂と無機粒子の併用により、食品包装用途で使用でき、かつA-PET容器と優れた接着性を示し、さらに樹脂自体が優れた水分散性と防曇性を併せ持つことで共溶剤や界面活性剤、防曇剤を必要としない水性塗料用組成物が得られることを見出し、本発明の完成に至った。 As a result of extensive research to achieve the above objective, the inventors discovered that by combining a polyester resin with inorganic particles of a specific composition, it is possible to obtain a water-based coating composition that can be used in food packaging applications, exhibits excellent adhesion to A-PET containers, and, because the resin itself possesses excellent water dispersibility and anti-fogging properties, does not require co-solvents, surfactants, or anti-fogging agents, leading to the completion of the present invention.

 すなわち、本発明は以下の(1)~(9)の構成からなるものである。 In other words, the present invention comprises the following components (1) to (9).

(1)ポリエステル樹脂(A)及び無機粒子(B)を含有する水性塗料用組成物であって、前記ポリエステル樹脂(A)が次の(i)~(iii)の条件を有することを特徴とする水性塗料用組成物:
(i)ポリエステル樹脂(A)を構成する多価カルボン酸成分のうち、スルホン酸基を有しない芳香族多価カルボン酸成分を60~88モル%含有し、スルホン酸基を有する芳香族多価カルボン酸成分を8~20モル%含有し、脂肪族多価カルボン酸成分および/または脂環族ジカルボン酸を5~20モル%含有する;
(ii)ポリエステル樹脂(A)を構成する多価アルコール成分のうち、エーテル基を含有するグリコールを50モル%より多く含有する;
(iii)ポリエステル樹脂(A)のガラス転移温度が20℃未満である。
(2)前記ポリエステル樹脂(A)の還元粘度が0.2~0.7dl/gである(1)に記載の水性塗料用組成物。
(3)前記無機粒子(B)の粒径が1~30μmであり、前記無機粒子(B)の細孔容積が2ml/g以下である(1)に記載の水性塗料用組成物。
(4)硬化剤を含有しないことを特徴とする(1)に記載の水性塗料用組成物。
(5)熱可塑性樹脂フィルムの少なくとも片面に(1)~(4)のいずれかに記載の水性塗料用組成物を塗布して構成されることを特徴とする積層フィルム。
(6)前記熱可塑性樹脂フィルムがPETフィルムである(5)に記載の積層フィルム。
(7)(6)に記載の積層フィルムを構成要素として有する包装材。
(8)(7)に記載の包装材を構成要素として有する食品包装容器用の蓋材。
(9)(8)に記載の蓋材を構成要素として有する食品包装容器。
(1) A water-based coating composition containing a polyester resin (A) and inorganic particles (B), wherein the polyester resin (A) satisfies the following conditions (i) to (iii):
(i) Among the polycarboxylic acid components constituting the polyester resin (A), the polyester resin (A) contains 60 to 88 mol % of an aromatic polycarboxylic acid component having no sulfonic acid group, 8 to 20 mol % of an aromatic polycarboxylic acid component having a sulfonic acid group, and 5 to 20 mol % of an aliphatic polycarboxylic acid component and/or an alicyclic dicarboxylic acid;
(ii) the polyhydric alcohol component constituting the polyester resin (A) contains more than 50 mol% of a glycol containing an ether group;
(iii) The glass transition temperature of the polyester resin (A) is lower than 20°C.
(2) The aqueous coating composition according to (1), wherein the polyester resin (A) has a reduced viscosity of 0.2 to 0.7 dl/g.
(3) The aqueous coating composition according to (1), wherein the inorganic particles (B) have a particle size of 1 to 30 μm and a pore volume of 2 ml/g or less.
(4) The aqueous coating composition according to (1), which does not contain a curing agent.
(5) A laminated film characterized by being constructed by applying the aqueous coating composition according to any one of (1) to (4) to at least one surface of a thermoplastic resin film.
(6) The laminated film according to (5), wherein the thermoplastic resin film is a PET film.
(7) A packaging material having the laminated film according to (6) as a component.
(8) A lid material for a food packaging container, having the packaging material according to (7) as a component.
(9) A food packaging container having the lid material according to (8) as a component.

 本発明の水性塗料用組成物は防曇性を持ち、かつPETに対して高い接着性と易剥離性を併せ持つ。このため、リサイクル可能な食品包装容器のヒートシール層として好適に使用できる。 The aqueous coating composition of the present invention has anti-fogging properties and exhibits high adhesion to PET while being easily peelable. This makes it suitable for use as a heat-sealable layer in recyclable food packaging containers.

 以下、本発明の実施の形態について詳細に説明する。 The following describes in detail the embodiments of the present invention.

 本発明の水性塗料用組成物は、特定の条件を有するポリエステル樹脂(A)及び無機粒子(B)を含有する。 The aqueous coating composition of the present invention contains a polyester resin (A) that meets specific requirements and inorganic particles (B).

<ポリエステル樹脂(A)>
 ポリエステル樹脂(A)は、多価カルボン酸成分と多価アルコール成分との重縮合物によって得ることのできる化学構造からなり、多価カルボン酸成分と多価アルコール成分とはそれぞれ1種または2種以上の選択された成分からなるものである。
<Polyester Resin (A)>
The polyester resin (A) has a chemical structure that can be obtained by polycondensation of a polycarboxylic acid component and a polyhydric alcohol component, and the polycarboxylic acid component and the polyhydric alcohol component each consist of one or more selected components.

 ポリエステル樹脂(A)を構成する多価カルボン酸成分としては、芳香族カルボン酸、脂環族多価カルボン酸および/または脂肪族多価カルボン酸が用いられ、なかでも芳香族ジカルボン酸、および脂肪族ジカルボン酸が好ましい。 The polycarboxylic acid component constituting polyester resin (A) may be an aromatic carboxylic acid, an alicyclic polycarboxylic acid, and/or an aliphatic polycarboxylic acid, with aromatic dicarboxylic acids and aliphatic dicarboxylic acids being preferred.

 前記多価カルボン酸成分のうち、スルホン酸基を有しない芳香族多価カルボン酸成分を60~88モル%含有し、好ましくは65~85モル%、より好ましくは70~80モル%である。上記スルホン酸基を有しない芳香族多価カルボン酸成分が上記範囲未満だと塗膜にした時の接着強度が低下し、上記範囲より多いと剥離時に基材が破壊される場合がある。 Among the polycarboxylic acid components, the aromatic polycarboxylic acid component without sulfonic acid groups is contained in an amount of 60 to 88 mol%, preferably 65 to 85 mol%, and more preferably 70 to 80 mol%. If the aromatic polycarboxylic acid component without sulfonic acid groups is less than this range, the adhesive strength of the coating film will decrease, and if it is more than this range, the substrate may be destroyed when peeled off.

 前記スルホン酸基を有しない芳香族多価カルボン酸成分としては、テレフタル酸、イソフタル酸、オルソフタル酸、2,6-ナフタレンジカルボン酸、1,4-ナフタレンジカルボン酸、1,8-ナフタレンジカルボン酸、フェニレンジカルボン酸、トリメリット酸、ピロメリット酸、ベンゾフェノンテトラカルボン酸およびこれらのアルカリ金属塩等の芳香族多価カルボン酸成分が挙げられる。これらを1種または2種以上使用することができるが、水分散性の観点からイソフタル酸を使用することが好ましい。また、合成時のゲル化を抑制するために、3官能以上の芳香族多価カルボン酸成分は3モル%以下であることが好ましい。 Examples of the aromatic polycarboxylic acid component that does not have a sulfonic acid group include aromatic polycarboxylic acid components such as terephthalic acid, isophthalic acid, orthophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,8-naphthalenedicarboxylic acid, phenylenedicarboxylic acid, trimellitic acid, pyromellitic acid, benzophenonetetracarboxylic acid, and alkali metal salts thereof. While one or more of these can be used, it is preferable to use isophthalic acid from the perspective of water dispersibility. Furthermore, to prevent gelation during synthesis, it is preferable that the content of trifunctional or higher aromatic polycarboxylic acid components be 3 mol% or less.

 前記多価カルボン酸成分のうち、スルホン酸基を有する芳香族多価カルボン酸成分を8~20モル%、好ましくは10~15モル%含有する。上記スルホン酸基を有する芳香族多価カルボン酸成分が上記範囲未満だと樹脂の水分散性が低下し、上記範囲より多いと樹脂の耐水性が低下する場合がある。 Among the polycarboxylic acid components, 8 to 20 mol %, preferably 10 to 15 mol %, of an aromatic polycarboxylic acid component having a sulfonic acid group is contained. If the aromatic polycarboxylic acid component having a sulfonic acid group is contained in an amount less than the above range, the water dispersibility of the resin may decrease, and if it is contained in an amount greater than the above range, the water resistance of the resin may decrease.

 前記スルホン酸基を有する芳香族多価カルボン酸成分としては、5-スルホイソフタル酸、4-スルホナフタレン-2,7-ジカルボン酸、5-〔4-スルホフェノキシ〕イソフタル酸およびこれらのアルカリ金属塩等が挙げられる。これらを1種または2種以上使用することができる。 Examples of the aromatic polycarboxylic acid component having a sulfonic acid group include 5-sulfoisophthalic acid, 4-sulfonaphthalene-2,7-dicarboxylic acid, 5-[4-sulfophenoxy]isophthalic acid, and alkali metal salts thereof. These can be used alone or in combination.

 前記多価カルボン酸成分のうち、脂肪族多価カルボン酸成分及び/又は脂環族多価カルボン酸成分を5~20モル%、好ましくは6~18モル%、より好ましくは10~15モル%含有する。上記脂肪族多価カルボン酸成分及び/又は脂環族多価カルボン酸成分の含有量が上記範囲未満だと樹脂の水分散性が低下し、上記範囲より多いと樹脂の耐湿性が低下する場合がある。脂肪族多価カルボン酸成分及び/又は脂環族多価カルボン酸成分は好ましくはスルホン酸基を有しない。 Among the polycarboxylic acid components, the content is 5 to 20 mol %, preferably 6 to 18 mol %, and more preferably 10 to 15 mol % of an aliphatic polycarboxylic acid component and/or an alicyclic polycarboxylic acid component. If the content of the aliphatic polycarboxylic acid component and/or the alicyclic polycarboxylic acid component is less than the above range, the water dispersibility of the resin may decrease, and if it is more than the above range, the moisture resistance of the resin may decrease. The aliphatic polycarboxylic acid component and/or the alicyclic polycarboxylic acid component preferably does not have a sulfonic acid group.

 前記脂肪族多価カルボン酸成分としては、コハク酸、グルタル酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジオン酸、ダイマー酸、フマル酸、マレイン酸、イタコン酸、シトラコン酸等が挙げられ、脂環族多価カルボン酸としては、1,4-シクロヘキサンジカルボン酸、テトラヒドロフタル酸、ヘキサヒドロイソフタル酸、1,2-シクロヘキセンジカルボン酸、2,5-ノルボルナンジカルボン酸等が挙げられる。これらを1種または2種以上使用することができる。 Examples of the aliphatic polycarboxylic acid component include succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, dimer acid, fumaric acid, maleic acid, itaconic acid, and citraconic acid. Examples of the alicyclic polycarboxylic acid include 1,4-cyclohexanedicarboxylic acid, tetrahydrophthalic acid, hexahydroisophthalic acid, 1,2-cyclohexenedicarboxylic acid, and 2,5-norbornanedicarboxylic acid. These can be used alone or in combination.

 前記多価アルコール成分のうち、エーテル基を含有するグリコール、例えばジエチレングリコールを50モル%より多く含有することが好ましい。好ましくは55モル%以上であり、より好ましくは60モル%以上であり、さらに好ましくは70モル%以上であり、さらにより好ましくは80モル%以上であり、100モル%であっても差し支えない。上記のエーテル基を含有するグリコールが50モル%より多く含有させると、樹脂の水分散性が良好となり好ましい。上記のエーテル基を含有するグリコール以外の成分を50モル%以下の配合量とすることは、耐湿性の点で好ましい。、前記エーテル基を含有するグリコールの中でも、ジエチレングリコールが、樹脂骨格中の親水部が偏らず、加水分解による耐湿性を向上させる観点で特に好ましい。 Among the polyhydric alcohol components, it is preferable to contain more than 50 mol% of a glycol containing an ether group, such as diethylene glycol. This is preferably 55 mol% or more, more preferably 60 mol% or more, even more preferably 70 mol% or more, and even more preferably 80 mol% or more, and 100 mol% is acceptable. A content of more than 50 mol% of the above-mentioned glycol containing an ether group improves the water dispersibility of the resin, which is preferable. In terms of moisture resistance, it is preferable to blend components other than the above-mentioned glycol containing an ether group at 50 mol% or less. Among the glycols containing ether groups, diethylene glycol is particularly preferable, as it does not bias the hydrophilic portion of the resin skeleton and improves moisture resistance due to hydrolysis.

 前記多価アルコール成分のうち、ジエチレングリコール以外としては、例えばエチレングリコール、1,3-プロパンジオール、2-ブチル-2-エチル-1,3-プロパンジオール、2-メチル-1,3-プロパンジオール、ネオペンチルグリコール、3-メチル-1,5-ペンタンジオール、1,4-ブタンジオール、2,4-ジエチル-1,5-ペンタンジオール、1,6-ヘキサンジオール、2-メチル-1,8-オクタンジオール、3-メチル-1,6-ヘキサンジオール、4-メチル-1,7-ヘプタンジオール、4-メチル-1,8-オクタンジオール、1,9-ノナンジオール等の脂肪族グリコール、1,2-シクロヘキサンジメタノール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール、トリシクロデカングリコール類、水素添加ビスフェノール類等の脂環族グリコール、トリエチレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコールなどのポリエーテルグリコール類などが挙げられる。これらを1種または2種以上使用することができる。 Among the polyhydric alcohol components, examples other than diethylene glycol include aliphatic glycols such as ethylene glycol, 1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 1,4-butanediol, 2,4-diethyl-1,5-pentanediol, 1,6-hexanediol, 2-methyl-1,8-octanediol, 3-methyl-1,6-hexanediol, 4-methyl-1,7-heptanediol, 4-methyl-1,8-octanediol, and 1,9-nonanediol; alicyclic glycols such as 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecane glycols, and hydrogenated bisphenols; and polyether glycols such as triethylene glycol, polyethylene glycol, polypropylene glycol, and polytetramethylene glycol. These can be used alone or in combination.

 また、酸価付与のため、ポリエステル樹脂(A)の重合後に無水トリメリット酸や無水ピロメリット酸等の酸無水物等を後添加(後付加)しても良い。酸価付与のための酸無水物としては、具体的には無水トリメリット酸、無水ピロメリット酸、エチレングリコールビスアンヒドロトリメリテートなどが挙げられ、これらの中から1種または2種以上を使用できる。後添加(後付加)した場合、多価カルボン酸成分と多価アルコール成分の合計量が200モル%を超えることがある。この場合は、酸無水物等を後添加(後付加)した成分を除いた組成の合計量を200モル%として計算するものとする。 Furthermore, to impart an acid value, acid anhydrides such as trimellitic anhydride and pyromellitic anhydride may be added (post-added) after polymerization of polyester resin (A). Specific examples of acid anhydrides for imparting an acid value include trimellitic anhydride, pyromellitic anhydride, and ethylene glycol bisanhydrotrimellitate, and one or more of these may be used. When added (post-added), the total amount of the polycarboxylic acid component and polyhydric alcohol component may exceed 200 mol%. In this case, the total amount of the composition excluding the component to which the acid anhydride or the like has been added (post-added) is considered to be 200 mol% in the calculation.

 ポリエステル樹脂(A)を製造する際には、重合触媒として、例えば、テトラ-n-ブチルチタネート、テトライソプロピルチタネート、チタンオキシアセチルセトネートなどのチタン化合物、三酸化アンチモン、トリブトキシアンチモンなどのアンチモン化合物、酸化ゲルマニウム、テトラ-n-ブトキシゲルマニウムなどのゲルマニウム化合物、その他、マグネシウム、鉄、亜鉛、マンガン、コバルト、アルミニウムなどの酢酸塩などを使用することができる。これらの触媒は1種または2種以上を併用することができる。 When producing polyester resin (A), polymerization catalysts that can be used include, for example, titanium compounds such as tetra-n-butyl titanate, tetraisopropyl titanate, and titanium oxyacetylcetonate; antimony compounds such as antimony trioxide and tributoxyantimony; germanium compounds such as germanium oxide and tetra-n-butoxygermanium; and acetates of magnesium, iron, zinc, manganese, cobalt, and aluminum. These catalysts can be used alone or in combination of two or more.

 ポリエステル樹脂(A)を製造する方法としては、特に限定されないが、例えば、1)多価カルボン酸と多価アルコールを任意の触媒存在下で加熱し、脱水エステル化工程を経て、脱多価アルコール・重縮合反応を行う方法、2)多価カルボン酸のアルコールエステル体と多価アルコールを任意の触媒存在下で加熱、エステル交換反応を経て、脱多価アルコール・重縮合反応を行う方法、などがある。前記1)、2)の方法において、酸成分の一部または全てを酸無水物に置換しても良い。 The method for producing polyester resin (A) is not particularly limited, but examples include: 1) a method in which a polycarboxylic acid and a polyhydric alcohol are heated in the presence of an arbitrary catalyst, followed by a dehydration esterification step and then a polyhydric alcohol removal/polycondensation reaction; and 2) a method in which an alcohol ester of a polycarboxylic acid and a polyhydric alcohol are heated in the presence of an arbitrary catalyst, followed by a transesterification reaction and then a polyhydric alcohol removal/polycondensation reaction. In methods 1) and 2), some or all of the acid components may be replaced with acid anhydrides.

 ポリエステル樹脂(A)のガラス転移温度(Tg)は20℃未満であり、好ましくは―15℃以上20℃未満、より好ましくは-10℃以上かつ20℃未満である。Tgが20℃未満であると、本発明に係る塗料用組成物を容器の蓋材として使用した場合の易開封性が向上し、好ましい。Tgが-15℃以上であると、塗料組成物の作成時にブロッキングが発生するおそれがなく好ましい。 The glass transition temperature (Tg) of the polyester resin (A) is less than 20°C, preferably -15°C or higher and lower than 20°C, and more preferably -10°C or higher and lower than 20°C. A Tg of less than 20°C is preferable, as this improves ease of opening when the coating composition of the present invention is used as a container closure material. A Tg of -15°C or higher is preferable, as there is no risk of blocking occurring during the preparation of the coating composition.

 ポリエステル樹脂(A)の還元粘度(ηsp/c)は0.2~0.7dl/gであることが好ましい。より好ましくは0.3~0.6dl/gである。前記下限値以上とすることで樹脂凝集力が良好となり、優れた接着性を発現することができる。また、前記上限値以下とすることで水分散性が向上する。還元粘度は該ポリエステル樹脂の重合時間、温度、重合時の減圧の程度(減圧重合の場合)を変化させることで任意に調整することができる。 The reduced viscosity (ηsp/c) of polyester resin (A) is preferably 0.2 to 0.7 dl/g. More preferably, it is 0.3 to 0.6 dl/g. By setting it at or above the lower limit, the resin cohesive strength is improved, allowing for excellent adhesive properties to be achieved. Furthermore, by setting it at or below the upper limit, water dispersibility is improved. The reduced viscosity can be adjusted as desired by changing the polymerization time, temperature, and degree of reduced pressure during polymerization (in the case of reduced-pressure polymerization) of the polyester resin.

 ポリエステル樹脂(A)は、水性塗料用組成物の固形分100質量%に対し、95質量%以上であることが好ましい。前記下限値以上とすることで、防曇剤の配合をせずに、ポリエステル樹脂(A)の親水部であるスルホン酸基を有する芳香族多価カルボン酸成分とエーテル基を含有するグリコールによる優れた防曇性や接着性を発現することができる。 The polyester resin (A) is preferably at least 95% by mass relative to 100% by mass of the solids content of the aqueous coating composition. By making it at or above this lower limit, excellent anti-fogging properties and adhesion can be achieved without the addition of an anti-fogging agent, thanks to the aromatic polycarboxylic acid component having sulfonic acid groups and the glycol containing ether groups, which are the hydrophilic parts of the polyester resin (A).

<無機粒子(B)>
 無機粒子(B)は、特に限定されないが、例えば、マグネシウム、カルシウム、バリウム、亜鉛、ジルコニウム、モリブデン、珪素、アンチモン、またはチタン等の金属の酸化物、水酸化物、硫酸塩、炭酸塩、または珪酸塩などを含有する無機粒子が挙げられる。これらの無機粒子の中でも、シリカ粒子が特に好ましい。粒子の形状は粉末状、粒状、顆粒状、平板状、針状など、どのような形でも良く特に限定されない。
<Inorganic particles (B)>
The inorganic particles (B) are not particularly limited, but examples thereof include inorganic particles containing oxides, hydroxides, sulfates, carbonates, or silicates of metals such as magnesium, calcium, barium, zinc, zirconium, molybdenum, silicon, antimony, or titanium. Among these inorganic particles, silica particles are particularly preferred. The shape of the particles is not particularly limited and may be any shape, such as powder, granules, granules, platelets, or needles.

 無機粒子(B)の平均粒径は1~30μmであることが好ましい。より好ましくは1~20μmであり、さらに好ましくは1~12μmである。平均粒径が上記範囲未満では、アンチブロッキング効果を発揮できない場合がある。また、平均粒径が上記範囲より大きいと、塗膜にした際の接着強度が低下する場合がある。 The average particle size of the inorganic particles (B) is preferably 1 to 30 μm. It is more preferably 1 to 20 μm, and even more preferably 1 to 12 μm. If the average particle size is below this range, the anti-blocking effect may not be achieved. Furthermore, if the average particle size is above this range, the adhesive strength of the coating film may decrease.

 無機粒子(B)の細孔容積は2ml/g以下であることが好ましく、より好ましくは1ml/g以下である。細孔容積が2ml/gより大きいと塗料用組成物作成時に粒子が破壊され、十分なアンチブロッキング効果を発揮できない場合がある。なお、無機粒子(B)の細孔容積は、アンチブロッキング効果発現の点から、0.1ml/g以上であることが好ましい。 The pore volume of the inorganic particles (B) is preferably 2 ml/g or less, and more preferably 1 ml/g or less. If the pore volume is greater than 2 ml/g, the particles may be destroyed during preparation of the coating composition, and a sufficient anti-blocking effect may not be achieved. From the perspective of achieving an anti-blocking effect, the pore volume of the inorganic particles (B) is preferably 0.1 ml/g or more.

 無機粒子(B)は、水性塗料用組成物の固形分100質量%に対し、5質量%未満であることが好ましい。前記上限値未満とすることで、接着性を低下させずにアンチブロッキング性を発現させることができる。なお、無機粒子(B)は、アンチブロッキング効果発現の点から、水性塗料組成物の固形分100質量%に対して、0.5質量%以上であることが好ましい。 The inorganic particles (B) are preferably less than 5% by mass based on 100% by mass of the solids content of the aqueous coating composition. By making the content less than the upper limit, anti-blocking properties can be exhibited without reducing adhesion. From the perspective of exhibiting anti-blocking effects, the inorganic particles (B) are preferably 0.5% by mass or more based on 100% by mass of the solids content of the aqueous coating composition.

 本発明の水性塗料用組成物は、硬化剤を配合せずとも塗膜を形成することが可能である。そのため、本発明の塗料組成物には実質的に硬化剤を含有しないことが好ましく、即ちポリエステル樹脂(A)の100質量部(固形分換算)に対し、硬化剤含有量が1質量部未満(固形分換算)であることが好ましい。硬化剤を配合しないことで、塗膜にした際のリサイクルが容易となる。 The aqueous paint composition of the present invention is capable of forming a coating film without the addition of a curing agent. Therefore, it is preferable that the paint composition of the present invention contains substantially no curing agent; that is, it is preferable that the curing agent content is less than 1 part by mass (solids content equivalent) per 100 parts by mass (solids content equivalent) of polyester resin (A). By not adding a curing agent, recycling becomes easier when the coating film is formed.

 本発明の水性塗料用組成物において、硬化剤の含有量は、ポリエステル樹脂(A)(固形分)質量100質量部に対して、1質量部未満であることが好ましい。0.5質量部未満がより好ましく、0.1質量部未満が更に好ましく、硬化剤を含まないことが最も好ましい。 In the aqueous coating composition of the present invention, the content of the curing agent is preferably less than 1 part by mass per 100 parts by mass of the polyester resin (A) (solid content). Less than 0.5 parts by mass is more preferable, less than 0.1 parts by mass is even more preferable, and it is most preferable that no curing agent is contained.

 ここで硬化剤とは、ポリエステル樹脂と反応し架橋構造を形成する既知の硬化剤を指し、架橋構造の形態は、例えば、ポリエステル樹脂中の不飽和二重結合をラジカル付加反応、カチオン付加反応、またはアニオン付加反応等によって反応させ、分子間炭素-炭素結合を生成させる反応や、ポリエステル樹脂中の多価カルボン酸基、多価アルコール基との縮合反応、重付加反応、またはエステル交換反応等による分子間結合の形成等が挙げられる。硬化剤としては、例えば、フェノール樹脂、アミノ樹脂、イソシアネート化合物、エポキシ化合物、またはβ-ヒドロキシルアミド化合物、不飽和結合含有樹脂などを挙げることができる。 Here, the term "curing agent" refers to a known curing agent that reacts with polyester resin to form a crosslinked structure. Examples of the crosslinked structure include a reaction in which unsaturated double bonds in the polyester resin react through a radical addition reaction, cationic addition reaction, or anionic addition reaction to form an intermolecular carbon-carbon bond, or a condensation reaction with polycarboxylic acid groups or polyhydric alcohol groups in the polyester resin, a polyaddition reaction, or an ester exchange reaction to form an intermolecular bond. Examples of curing agents include phenolic resins, amino resins, isocyanate compounds, epoxy compounds, β-hydroxylamide compounds, and unsaturated bond-containing resins.

 本発明の水性塗料組成物において、防曇剤の含有量は、ポリエステル樹脂(A)(固形分)100質量部に対して、1質量部未満であることが好ましい。0.5質量部未満がより好ましく、0.1質量部未満が更に好ましく、防曇剤を含まないことが最も好ましい。 In the aqueous coating composition of the present invention, the content of the anti-fog agent is preferably less than 1 part by mass per 100 parts by mass of the polyester resin (A) (solids content). Less than 0.5 parts by mass is more preferable, less than 0.1 parts by mass is even more preferable, and it is most preferable that the composition does not contain any anti-fog agent.

 ここで防曇剤としては、例えば、アニオン性界面活性剤、ノニオン性界面活性剤、カチオン性界面活性剤、または両性界面活性剤等を挙げることができる。 Here, examples of anti-fogging agents include anionic surfactants, nonionic surfactants, cationic surfactants, and amphoteric surfactants.

<積層フィルム>
 本発明の積層フィルムは、熱可塑性樹脂フィルムの少なくとも片面に上記の水性塗料用組成物を塗布して構成されるものである。特に、本発明の積層フィルムは、基材となる熱可塑性樹脂フィルムに上記の水性塗料用組成物を塗布した後、乾燥処理を行うことにより得られるものである。
<Laminated film>
The laminate film of the present invention is constructed by applying the aqueous coating composition to at least one surface of a thermoplastic resin film, and in particular, the laminate film of the present invention is obtained by applying the aqueous coating composition to a thermoplastic resin film as a substrate, followed by a drying treatment.

 熱可塑性樹脂フィルムとしては、例えば、ポリエステル系樹脂フィルム、ポリプロピレン系樹脂フィルム、ポリアミド系樹脂フィルム、ポリビニルアルコール系樹脂フィルム、ポリ塩化ビニリデン系樹脂フィルムが挙げられる。なかでも食品包装容器の蓋材として好適であることから、ポリエステル系樹脂フィルム、特にPETフィルムが好ましい。 Examples of thermoplastic resin films include polyester-based resin films, polypropylene-based resin films, polyamide-based resin films, polyvinyl alcohol-based resin films, and polyvinylidene chloride-based resin films. Of these, polyester-based resin films, and particularly PET films, are preferred because they are suitable as lid materials for food packaging containers.

 本発明の積層フィルムは接着性と防曇性に優れるため、包装材や医薬品などのブリスターパックの構成要素として好適である。なかでも生鮮食料品やヨーグルトなどの加工品等の食品包装容器の蓋材として好適である。食品包装容器の蓋材として用いる場合、積層フィルムの塗布面と食品包装容器とをヒートシールすることで内容物を密封することができ、更にその蓋材は防曇性も併せ持つことができる。食品包装容器としては、特に限定されないが、ポリエステル系樹脂であることが好ましい。 The laminated film of the present invention has excellent adhesiveness and anti-fogging properties, making it suitable as a component of packaging materials and blister packs for pharmaceuticals and the like. It is particularly suitable as a lid material for food packaging containers for fresh produce, processed foods such as yogurt, and the like. When used as a lid material for a food packaging container, the contents can be sealed by heat-sealing the coated surface of the laminated film to the food packaging container, and the lid material also has anti-fogging properties. While there are no particular restrictions on the type of food packaging container, polyester-based resins are preferred.

 以下、実施例を挙げて本発明を更に詳細に説明する。但し、本発明は実施例に限定されない。実施例中および比較例中に単に部とあるのは質量部を示す。
(物性測定方法)
The present invention will be described in more detail below with reference to examples. However, the present invention is not limited to these examples. In the examples and comparative examples, parts simply refer to parts by mass.
(Physical property measurement method)

ポリエステル樹脂の組成の測定
 400MHzの1H-核磁気共鳴スペクトル装置(1H-NMR)を用い、ポリエステル樹脂を構成する多価カルボン酸成分、多価アルコール成分のモル比定量を行った。溶媒には重クロロホルムを使用した。
Measurement of the composition of the polyester resin: The molar ratios of the polycarboxylic acid component and the polyhydric alcohol component constituting the polyester resin were determined using a 400 MHz 1H-nuclear magnetic resonance spectrometer (1H-NMR). Deuterated chloroform was used as the solvent.

ガラス転移温度(Tg)測定
 セイコーインスツルメンツ(株)製の示差走査熱量分析計(DSC)DSC-220を用いて、アルミニウム押え蓋型容器にサンプル(ヒートシール用ポリエステル樹脂)5mgを密封し、-100℃から250℃まで、20℃/分の昇温速度で測定し、ガラス転移温度以下のベースラインの延長線とピークの立ち上がり部分からピークの頂点までの間での最大傾斜を示す接線との交点の温度で求めた。
Measurement of Glass Transition Temperature (Tg) Using a differential scanning calorimeter (DSC) DSC-220 manufactured by Seiko Instruments Inc., 5 mg of a sample (heat-sealable polyester resin) was sealed in an aluminum lid-type container, and measurement was carried out from -100°C to 250°C at a temperature increase rate of 20°C/min. Glass transition temperature (Tg) was determined as the temperature at the intersection of an extension of the baseline below the glass transition temperature and a tangent line showing the maximum slope between the rising part of the peak and the apex of the peak.

還元粘度(単位:dl/g)の測定
 ポリエステル樹脂をサンプル濃度0.1g/25mlで測定溶剤フェノール/テトラクロロエタン(質量比6/4)に溶解し、測定温度30℃でウベローデ粘度管を用いて測定した。
Measurement of reduced viscosity (unit: dl/g) The polyester resin was dissolved in a measurement solvent of phenol/tetrachloroethane (mass ratio 6/4) at a sample concentration of 0.1 g/25 ml, and the reduced viscosity was measured at a measurement temperature of 30° C. using an Ubbelohde viscometer.

水分散性評価
 ポリエステル樹脂210質量部、水490質量部を混合し、80℃で撹拌溶解した時の分散状態について下記の評価基準で評価した。
<評価基準>
◎:攪拌時間1時間以内に未乳化物が残ることなく水に分散する。ここで言う未乳化物は、水分散体作成後、25℃で1日静置した際に沈降する成分を指す。
○:攪拌時間が1時間超~3時間以内に未乳化物が残ることなく水に分散する
×:撹拌時間3時間超でも水に分散しないか、または未乳化物が残る
Evaluation of Water Dispersibility 210 parts by mass of polyester resin and 490 parts by mass of water were mixed and stirred at 80° C. to dissolve, and the dispersion state was evaluated according to the following evaluation criteria.
<Evaluation criteria>
⊚: Disperses in water within 1 hour of stirring without leaving any unemulsified matter. The unemulsified matter referred to here refers to components that settle when the aqueous dispersion is left standing at 25°C for 1 day after preparation.
○: Disperses in water without leaving any unemulsified matter within 1 to 3 hours of stirring. ×: Does not disperse in water or leaves any unemulsified matter even after stirring for more than 3 hours.

耐湿性評価
 ポリエステル樹脂を40℃80%RH下で2週間保管(静置)し、その還元粘度保持率(保管前/保管後)を確認した。
<評価基準>
○:保持率90%以上
×:保持率90%未満
Evaluation of Moisture Resistance The polyester resin was stored (left to stand) at 40° C. and 80% RH for 2 weeks, and the reduced viscosity retention rate (before storage/after storage) was confirmed.
<Evaluation criteria>
○: Retention rate 90% or more ×: Retention rate less than 90%

<無機粒子の平均粒径>
 HORIBA製LA-750パーティクルサイズアナライザー(Particle Size Analyzer)を用いて測定した。50マスパーセントに相当する粒子径を読み取り、この値を平均粒径とした。
<Average particle size of inorganic particles>
The particle size was measured using a HORIBA LA-750 Particle Size Analyzer. The particle size corresponding to 50 mass percent was read and this value was taken as the average particle size.

<無機粒子の細孔容積>
 カンタクローム社製AS-1でBET窒素吸着等温線を測定し、細孔容積を求めた。具体的には、細孔容積は相対圧P/P0=0.98のときの値を採用した。
<Pore volume of inorganic particles>
The pore volume was determined by measuring the BET nitrogen adsorption isotherm using an AS-1 manufactured by Quantachrome Co., Ltd. Specifically, the pore volume was determined when the relative pressure P/P0 was 0.98.

評価用積層フィルムの作成
 実施例、比較例で得られた水性塗料用組成物を厚さ25μmの二軸延伸PETフィルム(東洋紡社製、東洋紡エステルE5102)に厚さ3~4μmとなるように塗布した。次いで100℃で60秒乾燥し、積層フィルムを得た。
The aqueous coating compositions obtained in the Examples and Comparative Examples were applied to a 25 μm thick biaxially stretched PET film (Toyobo Ester E5102, manufactured by Toyobo Co., Ltd.) to a thickness of 3 to 4 μm. The film was then dried at 100° C. for 60 seconds to obtain a laminate film.

ブロッキング評価
 評価用積層フィルムを10cm四方に切り取り、その塗料塗布面を、厚さ25μmのA-PETフィルム10cm四方の未加工面に対し、温度45℃、圧力1.5MPaで、30秒間ヒートプレスした。その後、手で剥離することでブロッキングを評価した。
<評価基準>
○:材破することなく手で剥離できる
×:材破することなく手で剥離できない
Blocking Evaluation : The laminated film for evaluation was cut into a 10 cm square, and the coated surface was heat-pressed against a 10 cm square untreated surface of a 25 μm thick A-PET film at a temperature of 45° C. and a pressure of 1.5 MPa for 30 seconds. Blocking was then evaluated by peeling it off by hand.
<Evaluation criteria>
○: Can be peeled off by hand without breaking the material ×: Cannot be peeled off by hand without breaking the material

防曇評価
 200ml容量のマヨネーズ瓶に100mlの50℃の水を入れた後、その瓶口部に評価用積層フィルムの塗料塗布面が内に向くようにフィルムを張った。その後、塗膜に水が直接付かないように5℃で1時間静置した後、フィルムの外観を目視で確認した。
<評価基準>
○:フィルムに結露が生じていない
×:フィルムに結露が生じている
Anti-fogging evaluation: 100 ml of water at 50°C was poured into a 200 ml mayonnaise bottle, and the laminated film for evaluation was attached to the mouth of the bottle with the coating surface facing inward. After that, the film was left to stand at 5°C for 1 hour so that the water would not come into direct contact with the coating film, and then the appearance of the film was visually inspected.
<Evaluation criteria>
○: No condensation on the film ×: Condensation on the film

剥離強度(接着性)
 評価用積層フィルムの塗料塗布面を、厚さ25μmのA-PETフィルムに対し、温度130℃、圧力0.2MPaで、1秒間ヒートシールした。その後、15mm幅の試験片を切り取り、25℃において、島津製作所(株)製のオートグラフAG-Xplusを用いて、引張速度200mm/minで180°剥離試験を行い、剥離強度を測定した。
<評価基準>
◎:7N/15mm以上
○:5N/15mm以上7N/15mm未満
△:5N/15mm未満
×:材破
Peel strength (adhesion)
The coating surface of the evaluation laminate film was heat-sealed to a 25 μm thick A-PET film at a temperature of 130° C. and a pressure of 0.2 MPa for 1 second. Then, a 15 mm wide test piece was cut out and subjected to a 180° peel test at a tensile speed of 200 mm/min using an Autograph AG-Xplus manufactured by Shimadzu Corporation at 25° C. to measure the peel strength.
<Evaluation criteria>
◎: 7N/15mm or more ○: 5N/15mm or more but less than 7N/15mm △: Less than 5N/15mm ×: Material breakage

ポリエステル樹脂(A-1)の合成
 撹拌機、温度計、加熱ヒーター、冷却装置、溜出用冷却器を装備した反応缶内に、イソフタル酸ジメチル373質量部と5-スルホイソフタル酸ジメチル71質量部、ジエチレングリコール458質量部及びテトラブチルチタネート0.2質量部を仕込み、220℃まで昇温しつつ3時間かけてエステル交換反応を行った。その後、一度150℃まで降温し、セバシン酸49質量部を加えてから、再度220℃まで昇温しつつ4時間かけてエステル化反応を行った。エステル化反応終了後、系内を270℃まで昇温しながら60分かけて10torrまで減圧し、さらに1torr以下の真空下まで減圧して270℃で所定粘度まで重縮合反応を行った。反応終了後、ポリエステル樹脂を取り出し、冷却することによりポリエステル樹脂(A-1)を得た。
Synthesis of Polyester Resin (A-1) In a reactor equipped with a stirrer, thermometer, heater, cooling device, and distillation condenser, 373 parts by mass of dimethyl isophthalate, 71 parts by mass of 5-dimethyl sulfoisophthalate, 458 parts by mass of diethylene glycol, and 0.2 parts by mass of tetrabutyl titanate were charged, and the mixture was heated to 220 ° C. while carrying out a transesterification reaction over 3 hours. Thereafter, the temperature was lowered once to 150 ° C., 49 parts by mass of sebacic acid was added, and the mixture was heated again to 220 ° C. while carrying out an esterification reaction over 4 hours. After completion of the esterification reaction, the pressure inside the system was raised to 270 ° C. while reducing the pressure to 10 torr over 60 minutes, and further reduced to a vacuum of 1 torr or less, and a polycondensation reaction was carried out at 270 ° C. until the predetermined viscosity was reached. After completion of the reaction, the polyester resin was removed and cooled to obtain polyester resin (A-1).

ポリエステル樹脂(A-2)~(A-10)、(B-1)~(B-9)の合成
 ポリエステル樹脂(A-1)の合成例と同様に、原料の種類と配合比率を表1に記載のように変更して、ポリエステル樹脂(A-2)~(A-10)及び(B-1)~(B-9)を得た。
Synthesis of Polyester Resins (A-2) to (A-10) and (B-1) to (B-9) As in the synthesis example of polyester resin (A-1), polyester resins (A-2) to (A-10) and (B-1) to (B-9) were obtained by changing the types and blending ratios of raw materials as shown in Table 1.

実施例1
水性塗料用組成物(A-1)の製造
 ポリエステル樹脂(A-1)を以下の手順に従い、水分散化した。攪拌機、コンデンサー、温度計を具備した反応容器にポリエステル樹脂(A-1)206質量部とシリカ粒子(粉末状、粒径3μm、細孔容積0.6ml/g)4質量部、水490質量部を仕込み、80℃にて1~3時間攪拌を行った。室温まで冷却後、反応容器より取り出すことで水性塗料用組成物(A-1)を得た。
Example 1
Production of aqueous coating composition (A-1) Polyester resin (A-1) was dispersed in water according to the following procedure. 206 parts by mass of polyester resin (A-1), 4 parts by mass of silica particles (powder, particle size 3 μm, pore volume 0.6 ml/g), and 490 parts by mass of water were charged into a reaction vessel equipped with a stirrer, condenser, and thermometer, and the mixture was stirred at 80°C for 1 to 3 hours. After cooling to room temperature, the mixture was removed from the reaction vessel to obtain aqueous coating composition (A-1).

実施例2~10、比較例1~9
 実施例1と同様の方法でポリエステル樹脂(A-2)~(A-10)及び(B-1)~(B-9)をそれぞれ用いて、水性塗料用組成物(A-2)~(A-10)及び(B-1)~(B-9)を得た。
Examples 2 to 10, Comparative Examples 1 to 9
In the same manner as in Example 1, polyester resins (A-2) to (A-10) and (B-1) to (B-9) were used to obtain aqueous coating compositions (A-2) to (A-10) and (B-1) to (B-9), respectively.

 実施例1~10、比較例1~9のポリエステル樹脂組成および物性と各種特性の評価結果を表1に示す。 Table 1 shows the polyester resin compositions, physical properties, and evaluation results for various characteristics of Examples 1 to 10 and Comparative Examples 1 to 9.

 表1から明らかなように、実施例1~10の水性塗料用組成物は水分散性と耐湿性、アンチブロッキング性、防曇性、接着強度を全て良好に達成している。一方で、比較例1の水性塗料用組成物では、無機粒子の添加がないことにより、アンチブロッキング性が不足した。また、比較例2~9の水性塗料用組成物では、ポリエステル樹脂の組成比の違いやガラス転移温度の違いからいずれかの物性が不足する結果となった。 As is clear from Table 1, the aqueous coating compositions of Examples 1 to 10 all achieved excellent water dispersibility, moisture resistance, anti-blocking properties, anti-fogging properties, and adhesive strength. On the other hand, the aqueous coating composition of Comparative Example 1 lacked anti-blocking properties due to the absence of added inorganic particles. Furthermore, the aqueous coating compositions of Comparative Examples 2 to 9 were deficient in one or more of the physical properties due to differences in the composition ratio of the polyester resin or differences in glass transition temperature.

 本発明の水性塗料用組成物を塗布した積層フィルムは、包装容器の蓋材としてヒートシールした際に、優れた水分散性と耐湿性、アンチブロッキング性、防曇性、接着強度を併せ持つ。また、防曇剤を使用しないため、熱可塑性樹脂フィルムに塗布した際のリサイクル性に優れる。従って、本発明の水性塗料用組成物は、食品包装容器の業界において極めて有用である。 Laminate films coated with the aqueous coating composition of the present invention exhibit excellent water dispersibility, moisture resistance, anti-blocking properties, anti-fogging properties, and adhesive strength when heat-sealed as lids for packaging containers. Furthermore, because no anti-fogging agents are used, the composition exhibits excellent recyclability when applied to thermoplastic resin films. Therefore, the aqueous coating composition of the present invention is extremely useful in the food packaging container industry.

Claims (9)

 ポリエステル樹脂(A)及び無機粒子(B)を含有する水性塗料用組成物であって、前記ポリエステル樹脂(A)が次の(i)~(iii)の条件を有することを特徴とする水性塗料用組成物:
(i)ポリエステル樹脂(A)を構成する多価カルボン酸成分のうち、スルホン酸基を有しない芳香族多価カルボン酸成分を60~88モル%含有し、スルホン酸基を有する芳香族多価カルボン酸成分を8~20モル%含有し、脂肪族多価カルボン酸成分および/または脂環族ジカルボン酸を5~20モル%含有する;
(ii)ポリエステル樹脂(A)を構成する多価アルコール成分のうち、エーテル基を含有するグリコールを50モル%より多く含有する;
(iii)ポリエステル樹脂(A)のガラス転移温度が20℃未満である。
An aqueous coating composition containing a polyester resin (A) and inorganic particles (B), wherein the polyester resin (A) satisfies the following conditions (i) to (iii):
(i) Among the polycarboxylic acid components constituting the polyester resin (A), the polyester resin (A) contains 60 to 88 mol % of an aromatic polycarboxylic acid component having no sulfonic acid group, 8 to 20 mol % of an aromatic polycarboxylic acid component having a sulfonic acid group, and 5 to 20 mol % of an aliphatic polycarboxylic acid component and/or an alicyclic dicarboxylic acid;
(ii) the polyhydric alcohol component constituting the polyester resin (A) contains more than 50 mol% of a glycol containing an ether group;
(iii) The glass transition temperature of the polyester resin (A) is lower than 20°C.
 前記ポリエステル樹脂(A)の還元粘度が0.2~0.7dl/gである請求項1に記載の水性塗料用組成物。 The aqueous paint composition according to claim 1, wherein the reduced viscosity of the polyester resin (A) is 0.2 to 0.7 dl/g.  前記無機粒子(B)の粒径が1~30μmであり、前記無機粒子(B)の細孔容積が2ml/g以下である請求項1に記載の水性塗料用組成物。 The aqueous paint composition according to claim 1, wherein the inorganic particles (B) have a particle size of 1 to 30 μm and a pore volume of 2 ml/g or less.  硬化剤を含有しないことを特徴とする請求項1に記載の水性塗料用組成物。 The aqueous paint composition according to claim 1, characterized in that it does not contain a curing agent.  熱可塑性樹脂フィルムの少なくとも片面に請求項1~4のいずれかに記載の水性塗料用組成物を塗布して構成されることを特徴とする積層フィルム。 A laminated film characterized by being formed by applying the aqueous coating composition described in any one of claims 1 to 4 to at least one surface of a thermoplastic resin film.  前記熱可塑性樹脂フィルムがPETフィルムである請求項5に記載の積層フィルム。 The laminate film according to claim 5, wherein the thermoplastic resin film is a PET film.  請求項6に記載の積層フィルムを構成要素として有する包装材。 A packaging material having the laminate film described in claim 6 as a component.  請求項7に記載の包装材を構成要素として有する食品包装容器用の蓋材。 A lid material for a food packaging container having the packaging material described in claim 7 as a component.  請求項8に記載の蓋材を構成要素として有する食品包装容器。 A food packaging container having the lid material described in claim 8 as a component.
PCT/JP2025/001374 2024-03-22 2025-01-17 Composition for aqueous coating material using polyester resin Pending WO2025197272A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08295792A (en) * 1995-04-26 1996-11-12 Dainippon Ink & Chem Inc Polyester resin aqueous dispersion
JP2002538274A (en) * 1999-03-10 2002-11-12 イーストマン ケミカル カンパニー Water dispersible polyester
JP2006206860A (en) * 2004-12-27 2006-08-10 Toyobo Co Ltd Manufacturing method of polyester resin
WO2012020722A1 (en) * 2010-08-10 2012-02-16 東レ株式会社 Laminated polyester film and optical laminated film using same
JP2016069627A (en) * 2014-09-30 2016-05-09 東洋紡株式会社 Emulsion for wallpaper antifouling coating agent and wallpaper antifouling coating agent

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08295792A (en) * 1995-04-26 1996-11-12 Dainippon Ink & Chem Inc Polyester resin aqueous dispersion
JP2002538274A (en) * 1999-03-10 2002-11-12 イーストマン ケミカル カンパニー Water dispersible polyester
JP2006206860A (en) * 2004-12-27 2006-08-10 Toyobo Co Ltd Manufacturing method of polyester resin
WO2012020722A1 (en) * 2010-08-10 2012-02-16 東レ株式会社 Laminated polyester film and optical laminated film using same
JP2016069627A (en) * 2014-09-30 2016-05-09 東洋紡株式会社 Emulsion for wallpaper antifouling coating agent and wallpaper antifouling coating agent

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