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WO2025196882A1 - Method for producing fine particles of metal compound, and fine particles of metal compound - Google Patents

Method for producing fine particles of metal compound, and fine particles of metal compound

Info

Publication number
WO2025196882A1
WO2025196882A1 PCT/JP2024/010516 JP2024010516W WO2025196882A1 WO 2025196882 A1 WO2025196882 A1 WO 2025196882A1 JP 2024010516 W JP2024010516 W JP 2024010516W WO 2025196882 A1 WO2025196882 A1 WO 2025196882A1
Authority
WO
WIPO (PCT)
Prior art keywords
fine particles
metal compound
reaction
liquid
reaction liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2024/010516
Other languages
French (fr)
Japanese (ja)
Inventor
裕也 津崎
修二 吉田
真 八色
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsukishima Kikai Co Ltd
Original Assignee
Tsukishima Kikai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tsukishima Kikai Co Ltd filed Critical Tsukishima Kikai Co Ltd
Priority to PCT/JP2024/010516 priority Critical patent/WO2025196882A1/en
Publication of WO2025196882A1 publication Critical patent/WO2025196882A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/02Crystallisation from solutions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/94Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary cylinders or cones
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy

Definitions

  • the present invention relates to a method for producing metal compound microparticles and metal compound microparticles.
  • the co-precipitation method is commonly used to manufacture metal hydroxides, the raw material for cathode materials.
  • the more nickel content in the metal hydroxide is increased to increase the capacity of the cathode material the larger the particle size of the metal hydroxide obtained by the co-precipitation method tends to become, which conflicts with the need for fine particle size to achieve high output.
  • To achieve both high capacity and high output research is underway to develop technologies that can increase the nickel content and produce fine particles.
  • Methods for achieving a high nickel content and fine particle size include shortening the residence time of the crystals in the reaction tank and increasing the pH. While this can reduce the secondary particle size, excessive shortening of the residence time or high pH can lead to a decrease in crystal quality, such as miniaturization of primary particles and deterioration of the shape of secondary particles (reduced sphericity), and the limit to maintaining crystal quality is the limit to adjustment using the above methods.
  • sphericity is defined as (diameter equivalent to the area circle of the particle's projected image) / (diameter of the smallest circumscribed circle of the particle's projected image).
  • Patent Document 1 discloses that a positive electrode active material for a non-aqueous electrolyte secondary battery having an average particle size of 1.00 ⁇ m to 3.0 ⁇ m and a nickel content of up to 80% is produced using a pump and a propeller-type rotor as an agitator.
  • Patent Document 2 discloses a positive electrode active material precursor for lithium ion secondary batteries, which has an average particle size of 3 to 15 ⁇ m and a nickel content of up to 30% by mass.
  • Patent Document 3 discloses that an oxide-based positive electrode active material for an all-solid-state lithium-ion battery having an average particle diameter d50 of 1.0 to 5.0 ⁇ m is produced by using a turbine impeller as a stirring blade.
  • the present invention was made against this background, and aims to provide a method for producing metal compound microparticles that have a high nickel content and are micronized to a level that allows for high capacity and high output sufficient for use as cathode materials for next-generation batteries, as well as metal compound microparticles.
  • a first aspect of the present invention is a method for producing fine particles of a metal compound, which uses a crystallization apparatus comprising: an agitator blade having a plurality of holes penetrating in the radial direction and capable of rotatable around a central axis; a bottomed cylindrical reaction vessel capable of concentrically accommodating the agitator blade; a first liquid supply unit provided in the reaction vessel and capable of supplying a first reaction liquid to the reaction vessel; and a second liquid supply unit provided in the agitator blade and capable of supplying a second reaction liquid to the reaction vessel; the first reaction liquid is supplied from the first liquid supply unit and the second reaction liquid is supplied from the second liquid supply unit; and the agitator blade is rotated at a peripheral speed of approximately 25 m/s or more, thereby reacting the first reaction liquid with the second reaction liquid and precipitating fine particles of the metal compound.
  • the first aspect of the present invention it is possible to obtain fine particles of a metal compound having a small average particle size and high sphericity.
  • a second aspect of the present invention is a method for producing fine particles of a metal compound according to the first aspect, wherein the stirring blade of the crystallization device comprises a cylindrical portion, a disk-shaped disk portion whose outer periphery is fixed to the inner circumferential surface of the cylindrical portion, and a rotating shaft extending upward from the center of the disk portion along the central axis in a plan view, the second reaction liquid can flow through the interior of the disk portion and the rotating shaft, and the second liquid supply portion is provided on the outer periphery of the disk portion.
  • the second reaction liquid can be supplied to a range close to the inner and outer peripheries of the stirring blades, where high shear forces are present, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.
  • a third aspect of the present invention is a method for producing fine particles of a metal compound, wherein the second liquid supply section of the crystallization device according to the second aspect is open downward.
  • the second reaction liquid can be supplied to a range close to the inner and outer peripheries of the stirring blades, where high shear forces are present, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.
  • a fourth aspect of the present invention is a method for producing fine particles of a metal compound according to the third aspect, characterized in that the cylindrical portion of the crystallization device above the disk portion has the plurality of radially penetrating holes blocked, and a second disk-shaped portion, the outer periphery of which is fixed to the inner circumferential surface of the cylindrical portion, is provided at the upper end of the cylindrical portion.
  • the fourth aspect of the present invention it is possible to reduce the power required to rotate the stirring blades and obtain fine particles of a metal compound with a small average particle size and high sphericity.
  • a fifth aspect of the present invention is a method for producing fine particles of a metal compound, characterized in that, in the third aspect, the disk portion of the crystallization device is provided at the upper end of the cylindrical portion.
  • the fifth aspect of the present invention it is possible to reduce the power required to rotate the stirring blades and obtain fine particles of a metal compound with a small average particle size and high sphericity.
  • a sixth aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the second to fifth aspects, characterized in that, when the clearance between the outer peripheral surface of the cylindrical portion of the crystallization apparatus and the inner peripheral surface of the reaction tank is L3 and the height of the cylindrical portion is He, He/L3 is 10 or greater.
  • a seventh aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the first to sixth aspects, characterized in that the crystallization device is provided with a plurality of second liquid supply sections.
  • the second reaction liquid can be supplied uniformly in the circumferential direction of the disk portion, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.
  • An eighth aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the first to seventh aspects, comprising the crystallizer; a circulation pipeline that fluidizes the slurry containing the fine particles discharged from the discharge port of the crystallizer and circulates the slurry from the first liquid supply section of the crystallizer into the crystallizer; and a circulation pump that circulates the slurry between the crystallizer and the circulation pipeline, wherein the circulation pipeline uses a crystallization system having a serpentine bend, and the metal-based raw material fed into the crystallization system contains nickel at a substance ratio of 90% or more.
  • the eighth aspect of the present invention it is possible to obtain fine particles of a metal compound having a high nickel content, a small average particle size, and high sphericity.
  • a ninth aspect of the present invention is a method for producing fine particles of a metal compound according to the eighth aspect, characterized in that the pH of the mixture of the first reaction liquid and the second reaction liquid and the residence time of the fine particles in the crystallization system are maintained constant.
  • the ninth aspect of the present invention it is possible to obtain fine particles of a metal compound having a high nickel content, a small average particle size, and high sphericity.
  • a tenth aspect of the present invention is a method for producing fine particles of a metal compound according to the eighth or ninth aspect, characterized in that the average particle diameter d50 of the fine particles is adjusted by adjusting the peripheral speed of the stirring blade.
  • the average particle size of the resulting metal compound microparticles can be controlled primarily by adjusting the circumferential speed of the agitator blades.
  • the circumferential speed of the agitator blades it is possible to individually adjust the shear force and circulating flow, enabling agitation in the reaction vessel that is specialized for the transmission of shear force.
  • the major benefit of this improved mechanism is that particle size can be controlled primarily by adjusting the circumferential speed of the agitator blades.
  • this method allows particle size to be controlled primarily by adjusting the circumferential speed of the agitator blades, while maintaining constant residence time and pH values under conditions that do not degrade product quality.
  • This improved functionality allows particle size to be controlled while maintaining the residence time and pH value so as not to deteriorate the particle shape, resulting in the production of high-quality metal hydroxides with a high nickel content, a small average particle size, and high sphericity.
  • An eleventh aspect of the present invention is metal compound microparticles produced by the production method of any one of the first to tenth aspects, having an average particle diameter d50 of 3 ⁇ m or less and a nickel mass ratio of 90% or more.
  • the eleventh aspect of the present invention it is possible to obtain fine particles of a metal compound having high sphericity, a high nickel content, and an average particle diameter of 3 ⁇ m or less.
  • a twelfth aspect of the present invention is the eleventh aspect, wherein the microparticles are microparticles of a metal compound that are microparticles of a ternary metal hydroxide composed of nickel, cobalt, and manganese.
  • a ternary metal hydroxide composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content, and an average particle diameter of 3 ⁇ m or less.
  • the present invention provides a method for producing a metal compound and metal compound microparticles that have a high nickel content and are microparticulate, enabling high capacity and high output to be achieved to the extent that they can be used as cathode materials for next-generation batteries.
  • FIG. 1 is a schematic diagram of a crystallization system according to a first modified example of a first embodiment of the present invention.
  • FIG. 1 is a schematic diagram of a crystallization system according to a second modified example of the first embodiment of the present invention.
  • FIG. 1 is a schematic diagram of a crystallization system according to a third modified example of the first embodiment of the present invention.
  • the crystallization system 10A comprises a crystallizer 4 that mixes multiple raw material solutions to produce particles derived from the raw materials in these multiple raw material solutions, a circulation line Po that is located downstream of the crystallizer 4 and circulates slurry D1 discharged from the discharge outlet 6 of the crystallizer 4 to the inlet (first liquid supply section) 5a of the crystallizer 4, and a circulation pump 30 that circulates the slurry D1 between the crystallizer 4 and the circulation line Po.
  • particles may be referred to as fine particles or fine particles of a metal compound.
  • the circulation pump 30 is a circulation pump that circulates the slurry D1 between the crystallizer 4 and the bent portion Pp at an adjustable flow rate.
  • a circulation pump it is not necessarily limited to a circulation pump as long as it has a similar function; for example, an impeller with a controllable rotation speed may be provided on the pipe 23 or the pipe 24.
  • the crystallization device 4 comprises a cylindrical reaction vessel 1 with a bottom and a vertically oriented central axis O1, and a cylindrical agitator Wc.
  • the agitator Wc is rotatable around a hollow rotary shaft 3 extending upward along the central axis O1 from the center of the agitator Wc in a plan view, and is housed inside the reaction vessel 1 with the central axis O1 as the central axis.
  • the rotary shaft 3 rotates due to torque supplied via a belt B from a prime mover M provided outside the crystallization device 4.
  • the prime mover M may be a device that generates rotational power, such as a motor or engine.
  • the belt B that transmits the torque to the rotary shaft 3 may be a chain, gear, or other device capable of transmitting torque.
  • the bottom of the reaction vessel 1 may be flat as shown in the figure, or may be cone-shaped with a downward convexity.
  • An outlet 6 is provided at the top of the reaction vessel 1, allowing slurry containing particles (crystals) produced in the reaction vessel 1 to be discharged to the next process.
  • a pressure indication controller that maintains or adjusts the pressure of the slurry D1 discharged from the discharge port 6 into the pipe 22 is provided on the pipe 22. Details of the mixing blades Wc will be described later.
  • An inlet 5a is provided at the bottom of the reaction vessel 1, through which the first reaction liquid L1 and the slurry D1 flowing through the circulation pipe Po are supplied.
  • the first reaction liquid L1 is produced by mixing auxiliary materials SA and S B supplied from tanks (not shown) that store the auxiliary materials SA and S B.
  • the flow rates of the auxiliary materials SA and S B of the first reaction liquid L1 are maintained or adjusted by flow indication controllers FIC2 and FIC3 .
  • a predetermined amount of the first reaction liquid L1 is supplied to the reaction vessel 1 from the inlet 5a.
  • the supply rate of the first reaction liquid L1 from the inlet 5a can be adjusted to a predetermined amount, for example, by adjusting the rotation speed of the circulation pump 30.
  • a pressure indicator PI1 is provided, as necessary, in the pipe 24 through which the first reaction liquid L1 flows.
  • a second reaction liquid L2 is supplied into the reaction tank 1 from a liquid supply section (second liquid supply section) 5b provided on the stirring blade Wc.
  • the second reaction liquid L2 is supplied from an external tank (not shown) that stores the main raw material SM .
  • the flow rate of the second reaction liquid L2 is maintained or adjusted by a flow rate indicating controller FIC1 .
  • the first reaction liquid L1 and the second reaction liquid L2 supplied to the reaction vessel 1 react with each other to produce precipitated and crystallized fine particles of a metal compound.
  • the slurry D1 is a fluid containing these fine particles of the metal compound.
  • the bending portion Pp is composed of a plurality of straight pipe sections (Po1, Po2, Po3, Po4, Po5, Po6) with an inner diameter of r2 that are arranged at intervals facing substantially the same direction, a plurality of curved pipe sections C ( C1 , C2 , C3 , C4, C5 ) with an inner diameter of r3 that connect the adjacent plurality of straight pipe sections Po1, Po2, Po3, Po4 , Po5, Po6 in a separable or detachable manner, and a fixing plate 21 that fixes the plurality of straight pipe sections.
  • the fact that the curved pipe section C is separable means that, for example, the curved pipe section C5 , which is provided to connect the straight pipe section Po5 and the straight pipe section Po6, can be separated from the straight pipe section Po5 and the straight pipe section Po6.
  • flanges (not shown) may be provided on both ends of the curved pipe section C5 and on the left ends of the straight pipe sections Po5 and Po6, and the curved pipe section C5 may be attached and detached to and from the straight pipe sections Po5 and Po6 by fastening and loosening the flanges using bolts, nuts, etc.
  • the attachment and detachment method is not limited to this, and as long as the curved pipe section C5 is freely attachable and detachable, it may also be attached and detached by screwing both ends of the curved pipe section C5 to the left ends of the straight pipe sections Po5 and Po6, without being limited to the method using flanges.
  • the fixed plate 21 is rectangular in FIG. 1, the material and shape thereof are not particularly limited as long as the multiple straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 can be held fixed to the fixed plate 21.
  • the inner surfaces of the straight pipe sections and curved pipe sections C can be easily cleaned by separating them, thereby improving the maintainability of the crystallization system 10A.
  • the straight pipe section is composed of six straight pipe sections: straight pipe section Po1, straight pipe section Po2, straight pipe section Po3, straight pipe section Po4, straight pipe section Po5 , and straight pipe section Po6
  • the curved pipe section C is composed of five curved pipe sections: curved pipe section C1 , curved pipe section C2, curved pipe section C3 , curved pipe section C4, and curved pipe section C5 , but is not limited to this example.
  • the straight pipe section Po may be composed of six or more straight pipe sections Po, or six or less straight pipe sections Po.
  • the number of curved pipe sections C increases or decreases according to the number of straight pipe sections Po.
  • the second end of the curved pipe section C2 may be connected to the left end of the piping 22.
  • the curved pipe section C2 may be provided with a bellows section that is flexible and bendable, making the curved pipe section C2 flexible.
  • the pipeline length of the bent section Pp i.e., the total length of the straight pipe sections and curved pipe sections C (the number of straight pipe sections and curved pipe sections C)
  • the pipeline length of the bent section Pp can be adjusted as desired to retain the slurry D1 for the desired retention time.
  • a shorter retention time it is desirable to decrease the number of straight pipe sections and curved pipe sections C to shorten the pipeline length of the bent section Pp.
  • the flow rate of the slurry D1 is determined by the specific gravity and diameter of the particles that make up the slurry D1.
  • the settling rate of the particles that make up the slurry D1 is determined by the specific gravity and diameter of the particles that make up the slurry D1, so the flow rate of the slurry D1 is determined so that the slurry D1 can flow without settling within the piping. Therefore, the pipe length of the bent section Pp can be calculated from the desired residence time of the slurry D1 and the flow rate of the slurry D1 that will prevent the slurry D1 from settling.
  • the crystallizer 4 and the bent portion Pp are connected by a pipe 22 having an inner diameter r1.
  • the bent portion Pp and the circulation pump 30 are connected by a pipe 23 having an inner diameter r4.
  • the circulation pump 30 and the crystallizer 4 are connected by a pipe 24 having an inner diameter r5.
  • 1, the inner diameter of the circulation pipeline Po, i.e., the inner diameter r1 of the pipe 22, the inner diameter r2 of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 the inner diameter r3 of the curved pipe sections C1 , C2 , C3 , C4 , and C5 , the inner diameter r4 of the pipe 23, and the inner diameter r5 of the pipe 24, are all the same.
  • the cross-sectional areas of the pipe 22, the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the curved pipe sections C1, C2, C3 , C4 , and C5 , the pipe 23, and the pipe 24 are constant, which makes it easier to analyze the flow of the slurry D1 flowing through the pipelines.
  • the inner diameters of the circulation pipeline Po i.e., the inner diameter r1 of the pipe 22, the inner diameter r2 of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the inner diameter r3 of the curved pipe sections C1 , C2 , C3 , C4 , and C5 , the inner diameter r4 of the pipe 23, and the inner diameter r5 of the pipe 24 may be different from one another.
  • the flow analysis may be performed taking into account the different inner diameters.
  • a conduit connected to a slurry discharge pump 31 is connected to the conduit 23 through which the slurry D1 discharged from the bent portion Pp flows. This conduit extracts the slurry D1 from the conduit 23 and collects it to produce a product.
  • a flow indication controller FIC4 is provided near the slurry discharge pump 31 to maintain or adjust the flow rate of the slurry D1 extracted to the outside of the crystallization system 10A.
  • the slurry discharge pump 31 is a slurry discharge pump capable of adjusting the flow rate, similar to the circulation pump 30.
  • the slurry discharge pump 31 is not necessarily limited to a slurry discharge pump as long as it has the function of extracting the slurry D1 from the conduit 23.
  • an impeller with a controllable rotation speed may be provided in the conduit.
  • the pressure of the slurry D1 in the pipe 23 immediately after the slurry D1 is drawn out is monitored by a pressure indicator PI2 as required.
  • the temperature control tank 13 is a component that maintains a unidirectional flow of a refrigerant CW, such as cold water, inside the temperature control tank 13 by a pump (not shown). If at least a portion of a bend Pp is provided in the temperature control tank 13, the refrigerant collides with the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 of the bend Pp.
  • a refrigerant CW such as cold water
  • heat is exchanged between the slurry D1 flowing through the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 of the bend Pp and the refrigerant CW via the components that make up the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6.
  • This allows the slurry D1 to be cooled or heated.
  • the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 are arranged substantially perpendicular to the flow direction of the refrigerant CW, but the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 do not necessarily have to be arranged substantially perpendicular to the flow direction of the refrigerant CW, and may be arranged at an angle other than perpendicular.
  • heat exchange with the refrigerant CW may occur in the curved pipe section C of the bent section Pp, or heat exchange with the refrigerant CW may occur in both the straight pipe section of the bent section Pp and the curved pipe section C.
  • the slurry D1 can be cooled or heated by the desired amount by adjusting the pipe length of the bent section Pp where heat exchange with the refrigerant CW takes place, i.e., the pipe length or number of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6.
  • a second reaction liquid L2 is supplied to the rotating shaft 3 of the agitator blade Wc from a tank (not shown) that stores the main raw material S M and is provided outside the crystallizer 4.
  • the second reaction liquid L2 is supplied to the hollow conduit P1 of the rotating shaft 3 via the rotary joint R and then to the conduit P2 of the disk portion 8.
  • the tip of the conduit P2, located radially outward from the reaction tank 1, opens downward and serves as a liquid supply section (second liquid supply section) 5b from which the second reaction liquid L2 is discharged. Therefore, the disk portion 8 is provided with multiple liquid supply sections 5b spaced apart around the circumference of the disk portion. For example, eight liquid supply sections 5b are provided.
  • the number of liquid supply portions 5b is not limited, but it is desirable to provide them symmetrically with respect to the central axis O1.
  • the distance between the inner circumferential surface 2i of the cylindrical portion 2 of the impeller We and the center of the liquid supply portion 5b is 2 mm or less. Furthermore, as shown in FIG. 2, if the distance (clearance) between the outer circumferential surface 2o of the cylindrical portion 2 of the impeller We and the inner circumferential surface 1i of the reaction vessel 1 is L3, and the height along the central axis O1 of the impeller We (cylindrical portion 2) is He, the ratio of He to L3, He/L3, is preferably 10 or greater. Furthermore, He/L3 is more preferably 25 or greater. Therefore, even when using a device of a different size than this embodiment, a similar device can be manufactured based on this ratio.
  • the impeller We rotates at a peripheral speed of 5 m/s or greater and 50 m/s or less.
  • the He/L3 ratio may differ from the above ratio depending on the purpose. For example, if it is desired to suppress crystal crushing, the ratio may be lowered from the above value.
  • the cylindrical portion 2 of the agitator Wc has a plurality of holes h formed below the disk portion 8, penetrating radially through the cylindrical portion 2. These holes h allow the first reaction liquid L1, the second reaction liquid L2, or a mixture thereof to flow through them. Therefore, the first reaction liquid L1, the second reaction liquid L2, or a mixture thereof can move from the inside to the outside of the agitator Wc, or from the outside to the inside of the agitator Wc, through the plurality of holes h. In this way, when the plurality of holes h penetrating radially through the cylindrical portion 2 are formed below the disk portion 8, the agitator Wc can be rotated with less power than when the plurality of holes h are formed on both the upper and lower sides of the disk portion 8.
  • Such a cylindrical portion 2 may be formed by processing a cylindrical portion 2 before processing, which has holes h evenly distributed across the height of the cylindrical portion 2, so as to close the holes h above the disk portion 8, thereby forming a cylindrical portion 2 in which holes h are provided only below the disk portion 8.
  • the cylindrical portion 2 may be formed by processing the cylindrical portion 2 so that holes h are provided only below the disk portion 8, and no processing is performed to provide holes h above the disk portion 8.
  • a predetermined amount of first reaction liquid L1 is supplied to the reaction tank 1 through the inlet 5a.
  • the amount of first reaction liquid L1 supplied may be enough to fill the reaction tank 1 (full state), or may be enough to press the first reaction liquid L1 against the inner circumferential surface 1i of the reaction tank 1 due to centrifugal force generated by the first reaction liquid L1 as the agitator W rotates and the first reaction liquid L1 undergoes circular motion about the central axis O1 of the reaction tank 1, forming a liquid film of the first reaction liquid L1 on the inner circumferential surface 1i of the reaction tank 1.
  • the reaction may be carried out in the reaction tank 1 after the first reaction liquid L1 is supplied to an extent that the first reaction liquid L1 reaches the above-mentioned liquid-filled state or liquid film formation state and then the supply of the first reaction liquid L1 is stopped (batch method described later), or the reaction may be carried out continuously in the reaction tank 1 while maintaining the first reaction liquid L1 at a flow rate that reaches the above-mentioned liquid-filled state or liquid film formation state (continuous method described later).
  • the reaction tank 1 can be selected to be in either a liquid-filled state or a liquid film state in which a liquid film is formed.
  • the agitator Wc When the reaction vessel 1 is filled with the first reaction liquid L1, the agitator Wc is rotated and the second reaction liquid L2 is discharged from the liquid supply section 5b along the inner surface 2i of the cylindrical portion 2 of the agitator Wc, thereby supplying the second reaction liquid L2 into the reaction vessel 1.
  • the second reaction liquid L2 discharged from the liquid supply section 5b along the inner surface 2i of the cylindrical portion 2 of the agitator Wc comes into contact with the first reaction liquid L1 that is rotating in conjunction with the rotation of the agitator Wc near the inner surface 2i of the cylindrical portion 2 of the agitator Wc in the reaction vessel 1 filled with the first reaction liquid L1.
  • This contact between the first reaction liquid L1 and the second reaction liquid L2 causes a reaction to occur, producing particles.
  • the second reaction liquid L2 is supplied to the first reaction liquid L1 from the liquid supply portion 5b of the stirring impeller Wc, which is rotating at a peripheral speed of 5 m/s or more and 50 m/s or less, thereby allowing the second reaction liquid L2 to be uniformly mixed with the first reaction liquid L1.
  • the first reaction liquid L1 rotating with the rotation of the agitator impeller We and the second reaction liquid L2 discharged from the liquid supply portion 5b of the agitator impeller We, which rotates at a peripheral speed of 5 m/s to 50 m/s
  • the first reaction liquid L1, the second reaction liquid L2, and the mixture move radially outward from the cylindrical portion 2 of the agitator impeller We, pass through multiple holes h provided in the cylindrical portion 2 of the agitator impeller We, collide with the inner surface 1i of the reaction vessel 1, and then move vertically along the inner surface 1i of the reaction vessel 1.
  • the mixture which has moved primarily downward, is attracted by the radially outward flow caused by the centrifugal force generated by the rotation of the agitator impeller We, passes through multiple holes h provided in the cylindrical portion 2 of the agitator impeller We, collide with the inner surface 1i of the reaction vessel 1, and then moves vertically along the inner surface 1i of the reaction vessel 1, creating convection.
  • the effect of the throttle flow path causes the mixed liquid to accelerate radially outward, so the radially outward flow velocity of the mixed liquid is highest near the multiple holes h.
  • a circumferential shear force is applied to the mixed liquid present between the outer peripheral surface 2o and inner peripheral surface 2i of the cylindrical portion 2 of the agitator impeller Wc, which rotates at a peripheral speed of 5 m/s to 50 m/s, and the fixed inner peripheral surface 1i of the reaction vessel 1.
  • the shear force applied to the mixed liquid is greater the closer it is to the inner peripheral surface 2i and outer peripheral surface 2o of the cylindrical portion 2 of the agitator impeller Wc.
  • the shear force applied to the mixed liquid is a major factor in determining the particle size and uniformity of the resulting particles. In particular, the greater the applied shear force, the more fine particles can be obtained.
  • the liquid supply section 5b is provided on the outer edge of the disk section 8. Specifically, as described above, the distance between the inner circumferential surface 2i of the cylindrical section 2 of the agitator Wc and the center of the liquid supply section 5b is 2 mm or less.
  • the reaction initiation point can be formed in a region close to the inner circumferential surface 2i and outer circumferential surface 2o of the cylindrical section 2 of the agitator Wc, for example, within 2 mm.
  • the mixed liquid can move from the inner circumferential side to the outer circumferential side of the cylindrical section 2 through the multiple holes h. Therefore, the shear force promotes the mixing of the first reaction liquid L1 and the second reaction liquid L2 at the reaction initiation point. Therefore, more uniform mixing of the first reaction liquid L1 and the second reaction liquid L2 is initiated from the reaction initiation point, and the mixing and reaction occur in a reaction field where the reaction occurs along the flow of the mixed liquid, thereby producing fine particles with a uniform diameter.
  • the reaction initiation point refers to the region where the reaction starts, and the reaction field refers to the entire field where the reaction occurs. Therefore, the reaction initiation point is included in the reaction field.
  • 2 may be provided on the inner peripheral surface of the reaction vessel 1 corresponding to the upper part of the stirring blade Wc.
  • the baffle 7 has the effect of suppressing the generation of vortices and promoting the stirring of the mixed liquid when the reaction vessel 1 is filled with liquid. On the other hand, when the reaction vessel 1 is not filled with liquid and a liquid film of the mixed liquid is formed, the baffle 7 does not need to be provided.
  • the baffle 7 is not an essential component and may not be provided.
  • the baffle 7 may not be provided. If the baffle 7 is not provided, the flow path resistance is reduced, and the power of the prime mover M can be reduced.
  • the crystallization system 10A including this crystallizer 4 makes it possible to individually adjust the shear force, the circulation volume of the first reaction liquid L1, and the residence time of the slurry, which all affect the particle quality of the reaction product in the crystallizer 4, such as particle size, particle size distribution, and sphericity, thereby further improving the controllability of particle quality.
  • the crystallizer 4 of the crystallization system 10A is further provided with a control unit CON capable of controlling the rotation speed of the prime mover M. Therefore, by controlling the rotation speed of the prime mover M with the control unit CON, the rotation speed (circumferential speed) of the agitator impeller Wc can be controlled.
  • the control unit CON is a computer that controls the rotation speed of the prime mover M based on operations by the operator of the crystallization system 10A. That is, the control unit CON may be a known computer including a CPU, RAM, ROM, etc., capable of implementing the above-described control.
  • the details of the control by the control unit CON may be defined by software that can be changed or updated by the user. As shown in FIGS.
  • the residence time of the crystals in the crystallization system 10A including the reaction vessel 1 and the pH of the mixture of the first reaction liquid L1 and the second reaction liquid L2 in the reaction vessel 1 were fixed or maintained at constant conditions, and the average particle diameter d50 of the microparticles obtained was measured when the peripheral speed of the agitator impeller Wc was changed.
  • the average particle diameter d50 of the microparticles obtained when the peripheral speed of the agitator impeller Wc was 20 m/s was 3.79 ⁇ m (measurement point a).
  • the average particle diameter d50 of the microparticles obtained when the peripheral speed of the agitator impeller Wc was 40 m/s was 1.71 ⁇ m (measurement point b).
  • the average particle diameter d50 of the microparticles obtained when the peripheral speed of the agitator impeller Wc was 50 m/s was 1.32 ⁇ m (measurement point c).
  • Figure 3 shows a graph obtained by interpolating the obtained measurement points a, b, and c using a known method. From Figure 3, it was confirmed that as the peripheral speed of the stirring blade Wc increases, fine particles with a smaller average particle diameter d50 are obtained. From Figure 3, it was also confirmed that at peripheral speeds of approximately 25 m/s or more, the obtained average particle diameter d50 is 3 ⁇ m or less.
  • a peripheral speed of approximately 25 m/s or more refers to a peripheral speed between 23 m/s and 25 m/s or more, at which the average particle diameter d50 is 3 ⁇ m or less.
  • the microparticles obtained in Figure 3 are a metal compound containing nickel, cobalt, and manganese. More specifically, they are ternary metal hydroxides composed of nickel, cobalt, and manganese.
  • the substance amount ratio of nickel is 90% or more.
  • a substance amount ratio of 90% or more means that, when the total substance amount of nickel, cobalt, and manganese is 100, the substance amount of nickel is 90% or more.
  • the fine particles are not necessarily limited to fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, but may be fine particles of a metal compound composed of nickel, cobalt, and aluminum.
  • the results in Figure 3 were obtained when the crystallization system 10A was operated in a continuous mode.
  • the continuous mode refers to an operating mode in which the main raw material S M and the auxiliary raw materials S A and S B are continuously supplied during operation of the crystallization system 10A shown in Figure 1, and the resulting slurry D1 containing fine particles is continuously discharged from the crystallization system 10A to the outside. Since the nickel mass ratio of the ternary metal hydroxide composed of nickel, cobalt, and manganese produced in the crystallization system 10A is 90% or more, the nickel mass ratio of the metal raw materials input to the crystallization system 10A is also 90% or more.
  • Figure 4 is an electron microscope photograph of microparticles obtained by operating crystallization system 10A in this continuous mode so that the peripheral speed of the agitator blade Wc was approximately 25 m/s or more. It can be seen that the sphericity of the particles was high, averaging 0.85 or more. In this case, the average particle diameter d50 was 1.32 ⁇ m.
  • Figure 5 is an electron microscope photograph of microparticles obtained using conventional technology that does not use agitator blades shaped like the agitator blade Wc of crystallization system 10A. It can be seen that the sphericity of the microparticles is clearly lower than that of the microparticles in Figure 4. In this case, the average particle diameter d50 was 1.37 ⁇ m.
  • the retention tank 10 of the crystallization system 10C may be provided with an agitator (not shown).
  • an agitator for example, a known screw-type agitator may be provided as the agitator.
  • the fluidity in the retention tank 10 can be further improved, and the dispersibility when raw materials and additives are added to the retention tank 10 can also be improved.
  • the crystallization system 10D By combining the crystallization system 10D with a concentrator 11, it is possible to increase the slurry concentration within the system and improve the production volume per unit volume. In principle, the slurry has fluidity and the concentration can be increased to a level that allows it to be pumped. A filter, a centrifuge, a thickener, or the like can be used as the concentrator 11. When using this crystallization system 10D, it is also possible to produce fine particles with high sphericity, a high nickel content of 90% or more in terms of substance amount, and an average particle diameter d50 of 3 ⁇ m or less, as shown in FIG. 6.
  • the retention tank 10 of the crystallization system 10D may be provided with an agitator (not shown). For example, a known screw-type agitator may be provided as the agitator. In this case, the fluidity in the retention tank 10 can be further improved, and the dispersibility when raw materials and additives are added to the retention tank 10 can also be improved.

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Abstract

This method for producing fine particles of a metal compound uses a crystallization device provided with: a stirring blade that has a plurality of holes penetrating in a radial direction and that is rotatable around a central axis; a bottomed cylindrical reaction tank capable of concentrically storing the stirring blades inside the reaction tank; a first liquid supply part that is provided to the reaction tank and that is capable of supplying a first reaction liquid to the inside of the reaction tank; and a second liquid supply part that is provided to the stirring blade and that is capable of supplying a second reaction liquid to the inside of the reaction tank, the method involving: supplying the first reaction liquid from the first liquid supply part and supplying the second reaction liquid from the second liquid supply part; and rotating the stirring blade at a circumferential velocity of 25 m/s or more and thereby reacting the first reaction liquid and the second reaction liquid to precipitate fine particles of a metal compound.

Description

金属化合物の微粒子の製造方法、金属化合物の微粒子METHOD FOR PRODUCING METAL COMPOUND MICROPARTICLES, METAL COMPOUND MICROPARTICLES

 本発明は、金属化合物の微粒子の製造方法、金属化合物の微粒子に関する。 The present invention relates to a method for producing metal compound microparticles and metal compound microparticles.

 二次電池の高機能化や全固体電池などの次世代電池向けの正極材において、高容量、高出力化が求められている。 High capacity and high output are required for cathode materials for next-generation batteries such as high-performance secondary batteries and all-solid-state batteries.

 高容量、高出力の達成のために、正極材料中のニッケル含有量の増加と粒子径(二次粒子径)の微粒子化の研究が進められている。 In order to achieve high capacity and high output, research is underway to increase the nickel content in the positive electrode material and reduce the particle size (secondary particle size).

 正極材の原料である金属水酸化物の製造方法として共沈法が一般的に用いられている。正極材の高容量化のために金属水酸化物中のニッケル含有量を増加させるほど、共沈法で得られる金属水酸化物の粒子径は増大し易くなり、高出力を得るための微粒子化と相反する。高容量と高出力の両立のために、ニッケル含有量が高く、且つ微粒子化する技術の検討が進められている。 The co-precipitation method is commonly used to manufacture metal hydroxides, the raw material for cathode materials. The more nickel content in the metal hydroxide is increased to increase the capacity of the cathode material, the larger the particle size of the metal hydroxide obtained by the co-precipitation method tends to become, which conflicts with the need for fine particle size to achieve high output. To achieve both high capacity and high output, research is underway to develop technologies that can increase the nickel content and produce fine particles.

 ニッケル含有量が高く、且つ微粒子化する方法として、反応槽内における結晶の滞留時間を短くしたり、pHを高くしたりするなどの方法がある。これにより、二次粒子径を小さくすることは可能であるが、過度の滞留時間の短縮や高いpHは、一次粒子の微細化や二次粒子の形状悪化(球形度の低下)など結晶品質の低下につながるため、結晶品質の維持の限界が上記のような方法での調整の限界となる。ここで、球形度は、(粒子投影像の面積円相当径)/(粒子投影像の外接最小円の直径)により定義される。 Methods for achieving a high nickel content and fine particle size include shortening the residence time of the crystals in the reaction tank and increasing the pH. While this can reduce the secondary particle size, excessive shortening of the residence time or high pH can lead to a decrease in crystal quality, such as miniaturization of primary particles and deterioration of the shape of secondary particles (reduced sphericity), and the limit to maintaining crystal quality is the limit to adjustment using the above methods. Here, sphericity is defined as (diameter equivalent to the area circle of the particle's projected image) / (diameter of the smallest circumscribed circle of the particle's projected image).

 反応装置における撹拌力や剪断力を上昇させることで粒子径の成長を抑制することが研究されているが、非常に反応時間が短い金属水酸化物の微小反応場へ高効率にて高い撹拌力や剪断力を伝達することが求められる。特にニッケル含有量が高い金属水酸化物で、平均粒子径d50=3μm以下の超微粒子を製造する場合、球形度を高くするには、高い撹拌力と剪断力とを高効率に微小反応場へ伝達することが課題である。 Research is being conducted into suppressing particle size growth by increasing the stirring and shear forces in the reactor, but there is a need to efficiently transmit high stirring and shear forces to the micro-reaction fields of metal hydroxides, which have extremely short reaction times. In particular, when producing ultrafine particles with an average particle size d50 of 3 μm or less from metal hydroxides with a high nickel content, the challenge in increasing sphericity is to efficiently transmit high stirring and shear forces to the micro-reaction fields.

 特許文献1には、平均粒子径が1.00μm~3.0μmであり、ニッケルの含有率が最大で80%となる非水系電解質二次電池用正極活物質を、ポンプと、プロペラ型の回転翼を撹拌機として用いて製造することが開示されている。
 特許文献2には、平均粒子径が3~15μmであり、ニッケルの物質量比が最大で30%である、リチウムイオン二次電池用正極活物質前駆体が開示されている。
 特許文献3には、平均粒子径d50が1.0~5.0μmである全固体リチウムイオン電池用酸化物系正極活物質を、タービン翼を撹拌翼として使用して製造することが開示されている。
Patent Document 1 discloses that a positive electrode active material for a non-aqueous electrolyte secondary battery having an average particle size of 1.00 μm to 3.0 μm and a nickel content of up to 80% is produced using a pump and a propeller-type rotor as an agitator.
Patent Document 2 discloses a positive electrode active material precursor for lithium ion secondary batteries, which has an average particle size of 3 to 15 μm and a nickel content of up to 30% by mass.
Patent Document 3 discloses that an oxide-based positive electrode active material for an all-solid-state lithium-ion battery having an average particle diameter d50 of 1.0 to 5.0 μm is produced by using a turbine impeller as a stirring blade.

再公表WO2019/117027号公報Republished WO2019/117027 日本国特開2021-136096号公報Japanese Patent Application Publication No. 2021-136096 国際公開第2020/202602号パンフレットInternational Publication No. 2020/202602

 本発明は、このような背景の下になされ、次世代電池向けの正極材に使用可能な程度に高容量及び高出力化を実現可能な、ニッケル含有量が高く、かつ微粒子化を実現した、金属化合物の微粒子の製造方法と金属化合物の微粒子を提供することを目的とする。 The present invention was made against this background, and aims to provide a method for producing metal compound microparticles that have a high nickel content and are micronized to a level that allows for high capacity and high output sufficient for use as cathode materials for next-generation batteries, as well as metal compound microparticles.

 本発明の第1の態様は、径方向に貫通する複数の孔を備えるとともに中心軸の回りに回転可能な撹拌翼と、前記撹拌翼を同心状に内部に収容可能な有底円筒状の反応槽と、前記反応槽に設けられるとともに前記反応槽の内部に第1の反応液を供給可能な第1給液部と、前記撹拌翼に設けられるとともに前記反応槽の内部に第2の反応液を供給可能な第2給液部と、を備える晶析装置を使用し、前記第1給液部から前記第1の反応液を供給するとともに前記第2給液部から前記第2の反応液を供給し、前記撹拌翼を略25m/s以上の周速で回転させることにより前記第1の反応液と前記第2の反応液を反応させ、金属化合物の微粒子を析出させることを特徴とする金属化合物の微粒子の製造方法である。 A first aspect of the present invention is a method for producing fine particles of a metal compound, which uses a crystallization apparatus comprising: an agitator blade having a plurality of holes penetrating in the radial direction and capable of rotatable around a central axis; a bottomed cylindrical reaction vessel capable of concentrically accommodating the agitator blade; a first liquid supply unit provided in the reaction vessel and capable of supplying a first reaction liquid to the reaction vessel; and a second liquid supply unit provided in the agitator blade and capable of supplying a second reaction liquid to the reaction vessel; the first reaction liquid is supplied from the first liquid supply unit and the second reaction liquid is supplied from the second liquid supply unit; and the agitator blade is rotated at a peripheral speed of approximately 25 m/s or more, thereby reacting the first reaction liquid with the second reaction liquid and precipitating fine particles of the metal compound.

 本発明の第1の態様によれば、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the first aspect of the present invention, it is possible to obtain fine particles of a metal compound having a small average particle size and high sphericity.

 本発明の第2の態様は、第1の態様において、前記晶析装置の前記撹拌翼は、円筒状の円筒部と、前記円筒部の内周面に外縁部が固定される円盤状の円盤部と、前記円盤部の平面視の中心から前記中心軸に沿って上方に延びる回転軸と、を備え、前記円盤部と前記回転軸との内部を前記第2の反応液が流通可能であり、前記円盤部の前記外縁部に前記第2給液部が設けられていることを特徴とする金属化合物の微粒子の製造方法である。 A second aspect of the present invention is a method for producing fine particles of a metal compound according to the first aspect, wherein the stirring blade of the crystallization device comprises a cylindrical portion, a disk-shaped disk portion whose outer periphery is fixed to the inner circumferential surface of the cylindrical portion, and a rotating shaft extending upward from the center of the disk portion along the central axis in a plan view, the second reaction liquid can flow through the interior of the disk portion and the rotating shaft, and the second liquid supply portion is provided on the outer periphery of the disk portion.

 本発明の第2の態様によれば、第2の反応液を剪断力が高い撹拌翼の内外周から至近距離の範囲に供給することができ、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the second aspect of the present invention, the second reaction liquid can be supplied to a range close to the inner and outer peripheries of the stirring blades, where high shear forces are present, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

 本発明の第3の態様は、第2の態様において、前記晶析装置の前記第2給液部は下方に向けて開口していることを特徴とする金属化合物の微粒子の製造方法である。 A third aspect of the present invention is a method for producing fine particles of a metal compound, wherein the second liquid supply section of the crystallization device according to the second aspect is open downward.

 本発明の第3の態様によれば、第2の反応液を剪断力が高い撹拌翼の内外周から至近距離の範囲に供給することができ、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the third aspect of the present invention, the second reaction liquid can be supplied to a range close to the inner and outer peripheries of the stirring blades, where high shear forces are present, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

 本発明の第4の態様は、第3の態様において、前記晶析装置の前記円盤部より上側の前記円筒部において、前記径方向に貫通する複数の孔が閉塞されているとともに、前記円筒部の内周面に外縁部が固定される円盤状の第2円盤部が前記円筒部の上端部に設けられていることを特徴とする金属化合物の微粒子の製造方法である。 A fourth aspect of the present invention is a method for producing fine particles of a metal compound according to the third aspect, characterized in that the cylindrical portion of the crystallization device above the disk portion has the plurality of radially penetrating holes blocked, and a second disk-shaped portion, the outer periphery of which is fixed to the inner circumferential surface of the cylindrical portion, is provided at the upper end of the cylindrical portion.

 本発明の第4の態様によれば、撹拌翼を回転させるための動力を抑え、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the fourth aspect of the present invention, it is possible to reduce the power required to rotate the stirring blades and obtain fine particles of a metal compound with a small average particle size and high sphericity.

 本発明の第5の態様は、第3の態様において、前記晶析装置の前記円盤部が前記円筒部の上端部に設けられることを特徴とする金属化合物の微粒子の製造方法である。 A fifth aspect of the present invention is a method for producing fine particles of a metal compound, characterized in that, in the third aspect, the disk portion of the crystallization device is provided at the upper end of the cylindrical portion.

 本発明の第5の態様によれば、撹拌翼を回転させるための動力を抑え、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the fifth aspect of the present invention, it is possible to reduce the power required to rotate the stirring blades and obtain fine particles of a metal compound with a small average particle size and high sphericity.

 本発明の第6の態様は、第2から第5いずれか一つの態様において、前記晶析装置の前記円筒部の外周面と前記反応槽の内周面との間のクリアランスをL3とし、前記円筒部の高さをHeとした場合に、He/L3が10以上であることを特徴とする金属化合物の微粒子の製造方法である。 A sixth aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the second to fifth aspects, characterized in that, when the clearance between the outer peripheral surface of the cylindrical portion of the crystallization apparatus and the inner peripheral surface of the reaction tank is L3 and the height of the cylindrical portion is He, He/L3 is 10 or greater.

 本発明の第6の態様によれば、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the sixth aspect of the present invention, it is possible to obtain fine particles of a metal compound having a small average particle size and high sphericity.

 本発明の第7の態様は、第1から第6のいずれか一つの態様において、前記晶析装置の前記第2給液部は複数設けられていることを特徴とする金属化合物の微粒子の製造方法である。 A seventh aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the first to sixth aspects, characterized in that the crystallization device is provided with a plurality of second liquid supply sections.

 本発明の第7の態様によれば、第2の反応液を円盤部の周方向に均一に供給することができ、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the seventh aspect of the present invention, the second reaction liquid can be supplied uniformly in the circumferential direction of the disk portion, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

 本発明の第8の態様は、第1から第7のいずれか一つの態様において、前記晶析装置と、前記晶析装置の排出口から排出される前記微粒子を含むスラリを流動させ前記晶析装置の前記第1給液部から前記晶析装置内に前記スラリを循環させる循環管路と、前記スラリを前記晶析装置と前記循環管路との間で循環させる循環ポンプとを備え、前記循環管路は、蛇行形状をなす屈曲部を有する晶析システムを用い、前記晶析システムに投入される金属系原料はニッケルが物質量比で90%以上であることを特徴とする金属化合物の微粒子の製造方法である。 An eighth aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the first to seventh aspects, comprising the crystallizer; a circulation pipeline that fluidizes the slurry containing the fine particles discharged from the discharge port of the crystallizer and circulates the slurry from the first liquid supply section of the crystallizer into the crystallizer; and a circulation pump that circulates the slurry between the crystallizer and the circulation pipeline, wherein the circulation pipeline uses a crystallization system having a serpentine bend, and the metal-based raw material fed into the crystallization system contains nickel at a substance ratio of 90% or more.

 本発明の第8の態様によれば、ニッケルの含有量が高く、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the eighth aspect of the present invention, it is possible to obtain fine particles of a metal compound having a high nickel content, a small average particle size, and high sphericity.

 本発明の第9の態様は、第8の態様において、前記第1の反応液と前記第2の反応液との混合液のpHと、前記微粒子の前記晶析システムにおける滞留時間とを一定に維持することを特徴とする金属化合物の微粒子の製造方法である。 A ninth aspect of the present invention is a method for producing fine particles of a metal compound according to the eighth aspect, characterized in that the pH of the mixture of the first reaction liquid and the second reaction liquid and the residence time of the fine particles in the crystallization system are maintained constant.

 本発明の第9の態様によれば、ニッケルの含有量が高く、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。 According to the ninth aspect of the present invention, it is possible to obtain fine particles of a metal compound having a high nickel content, a small average particle size, and high sphericity.

 本発明の第10の態様は、第8または第9の態様において、前記撹拌翼の前記周速を調節することで、前記微粒子の平均粒子径d50を調整することを特徴とする金属化合物の微粒子の製造方法である。 A tenth aspect of the present invention is a method for producing fine particles of a metal compound according to the eighth or ninth aspect, characterized in that the average particle diameter d50 of the fine particles is adjusted by adjusting the peripheral speed of the stirring blade.

 本発明の第10の態様によれば、ニッケルの含有量が高く、平均粒子径が微小であり、かつ高い球形度を備える、金属化合物の微粒子を、得ることができる。つまり、主として撹拌翼の周速を調節させることで、得られる金属化合物の微粒子の平均粒子径を制御することができる。即ち、撹拌翼の周速を調節することで、剪断力と循環流を個別に調節できるようにしたことで、反応槽では剪断力の伝達に特化した攪拌が可能となる。この機構改良による大きなメリットは、主として攪拌翼の周速調整で粒子径の制御が可能となることである。従来の滞留時間やpH値の調整に頼った粒子径制御から、滞留時間、pH値の設定値は製品品質の低下が無い条件で一定のまま、主として攪拌翼の周速調整で粒子径の制御が可能なため、粒子径の制御性能は飛躍的に向上する。この機能性向上により、粒子形状の悪化を引き起こさない滞留時間、および、pH値を維持したまま、粒子径を制御することができ、平均粒子径が微小、且つ、球形度が高い高品質のニッケル含有率の高い金属水酸化物を得ることができる。 According to the tenth aspect of the present invention, it is possible to obtain metal compound microparticles that have a high nickel content, a small average particle size, and high sphericity. In other words, the average particle size of the resulting metal compound microparticles can be controlled primarily by adjusting the circumferential speed of the agitator blades. In other words, by adjusting the circumferential speed of the agitator blades, it is possible to individually adjust the shear force and circulating flow, enabling agitation in the reaction vessel that is specialized for the transmission of shear force. The major benefit of this improved mechanism is that particle size can be controlled primarily by adjusting the circumferential speed of the agitator blades. Unlike the conventional method of particle size control, which relied on adjusting the residence time and pH value, this method allows particle size to be controlled primarily by adjusting the circumferential speed of the agitator blades, while maintaining constant residence time and pH values under conditions that do not degrade product quality. This improved functionality allows particle size to be controlled while maintaining the residence time and pH value so as not to deteriorate the particle shape, resulting in the production of high-quality metal hydroxides with a high nickel content, a small average particle size, and high sphericity.

 本発明の第11の態様は、第1から第10のいずれか一つの態様に係る前記製造方法により製造された、平均粒子径d50が3μm以下であり、かつニッケルの物質量比が90%以上である、金属化合物の微粒子である。 An eleventh aspect of the present invention is metal compound microparticles produced by the production method of any one of the first to tenth aspects, having an average particle diameter d50 of 3 μm or less and a nickel mass ratio of 90% or more.

 本発明の第11の態様によれば、高い球形度を備え、ニッケルの含有率が高く、かつ平均粒子径が3μm以下の、金属化合物の微粒子を得ることができる。 According to the eleventh aspect of the present invention, it is possible to obtain fine particles of a metal compound having high sphericity, a high nickel content, and an average particle diameter of 3 μm or less.

 本発明の第12の態様は、第11の態様において、前記微粒子は、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物の微粒子である金属化合物の微粒子である。 A twelfth aspect of the present invention is the eleventh aspect, wherein the microparticles are microparticles of a metal compound that are microparticles of a ternary metal hydroxide composed of nickel, cobalt, and manganese.

 本発明の第12の態様によれば、高い球形度を備え、ニッケルの含有率が高く、かつ平均粒子径が3μm以下の、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物の微粒子を得ることができる。 According to the twelfth aspect of the present invention, it is possible to obtain fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content, and an average particle diameter of 3 μm or less.

 本発明によれば、次世代電池向けの正極材に使用可能な程度に高容量及び高出力化を実現可能な、ニッケル含有量が高く、かつ微粒子化を実現した、金属化合物の製造方法と金属化合物の微粒子を提供することができる。 The present invention provides a method for producing a metal compound and metal compound microparticles that have a high nickel content and are microparticulate, enabling high capacity and high output to be achieved to the extent that they can be used as cathode materials for next-generation batteries.

本発明に係わる第1実施形態の晶析システムの概略図である。1 is a schematic diagram of a crystallization system according to a first embodiment of the present invention. 本発明に係わる第1実施形態の晶析システムの要部拡大図である。1 is an enlarged view of a main part of a crystallization system according to a first embodiment of the present invention. FIG. 本発明に係わる第1実施形態の晶析システムを使用して製造される微粒子の平均粒子径と撹拌翼の周速の関係を示すグラフである。1 is a graph showing the relationship between the average particle size of microparticles produced using the crystallization system of the first embodiment according to the present invention and the peripheral speed of the stirring blade. 本発明に係わる第1実施形態の晶析システムを使用して製造される微粒子の写真である。1 is a photograph of microparticles produced using the crystallization system of the first embodiment according to the present invention. 従来技術の晶析システムを使用して製造された微粒子の写真である。1 is a photograph of microparticles produced using a prior art crystallization system. 本発明に係わる第1実施形態の晶析システムの第2又は第3の変形例を使用して製造される微粒子の写真である。10 is a photograph of microparticles produced using the second or third modified example of the crystallization system of the first embodiment according to the present invention. 本発明に係わる第1実施形態の第1の変形例の晶析システムの概略図である。FIG. 1 is a schematic diagram of a crystallization system according to a first modified example of a first embodiment of the present invention. 本発明に係わる第1実施形態の第2の変形例の晶析システムの概略図である。FIG. 1 is a schematic diagram of a crystallization system according to a second modified example of the first embodiment of the present invention. 本発明に係わる第1実施形態の第3の変形例の晶析システムの概略図である。FIG. 1 is a schematic diagram of a crystallization system according to a third modified example of the first embodiment of the present invention.

<第1実施形態>
 以下、本発明の第1実施形態に係る晶析システム10Aを、図1を参照しながら説明する。
First Embodiment
A crystallization system 10A according to a first embodiment of the present invention will be described below with reference to FIG.

 晶析システム10Aは、複数の原料溶液を混合して、これら複数の原料溶液の中の原料に由来する粒子を生成させる晶析装置4と、晶析装置4の下流に設けられ、晶析装置4の排出口6から排出されるスラリD1を晶析装置4の導入口(第1給液部)5aまで循環させる循環管路Poと、スラリD1を晶析装置4と循環管路Poとの間で循環させる循環ポンプ30と、を備える。なお、以下の説明において、粒子を微粒子、又は金属化合物の微粒子と表記する場合がある。 The crystallization system 10A comprises a crystallizer 4 that mixes multiple raw material solutions to produce particles derived from the raw materials in these multiple raw material solutions, a circulation line Po that is located downstream of the crystallizer 4 and circulates slurry D1 discharged from the discharge outlet 6 of the crystallizer 4 to the inlet (first liquid supply section) 5a of the crystallizer 4, and a circulation pump 30 that circulates the slurry D1 between the crystallizer 4 and the circulation line Po. Note that in the following description, particles may be referred to as fine particles or fine particles of a metal compound.

 循環管路Poは、蛇行形状の管路である屈曲部Ppを備えている。さらに、循環管路Poは、晶析装置4と屈曲部Ppとを接続する配管22と、循環ポンプ30と屈曲部Ppとを接続する配管23と、循環ポンプ30と晶析装置4とを接続する配管24と、を備えている。なお、屈曲部Ppは、蛇行形状に限定されず、螺旋形状をなしていても良い。 The circulation pipeline Po has a bent portion Pp, which is a serpentine-shaped pipeline. Furthermore, the circulation pipeline Po has a pipe 22 that connects the crystallizer 4 to the bent portion Pp, a pipe 23 that connects the circulation pump 30 to the bent portion Pp, and a pipe 24 that connects the circulation pump 30 to the crystallizer 4. The bent portion Pp is not limited to a serpentine shape and may also be spiral-shaped.

 循環ポンプ30は、スラリD1を、晶析装置4と屈曲部Ppとの間で流量を調整可能に循環させる機能を有する循環ポンプである。しかしながら、同様の機能を有する装置であれば必ずしも循環ポンプに限定されず、例えば、回転数を制御可能な羽根車が配管23或いは配管24に設けられていても良い。 The circulation pump 30 is a circulation pump that circulates the slurry D1 between the crystallizer 4 and the bent portion Pp at an adjustable flow rate. However, it is not necessarily limited to a circulation pump as long as it has a similar function; for example, an impeller with a controllable rotation speed may be provided on the pipe 23 or the pipe 24.

 晶析装置4は、鉛直方向を向いた中心軸O1を備える有底円筒状の反応槽1と、円筒状の撹拌翼Wcと、を備える。撹拌翼Wcは、撹拌翼Wcの平面視の中心から中心軸O1に沿って上方に延びる中空の回転軸3を中心に回転可能であり、中心軸O1を同一の中心軸として反応槽1の内部に収容されている。回転軸3は、晶析装置4の外部に設けられる原動機MからベルトBを介して供給される回転力により回転する。なお、原動機Mはモータやエンジンなど回転動力を発生させる装置であれば特に限定されない。また、回転力を回転軸3に伝達するベルトBはチェーンや歯車など回転力を伝達できれば特に限定されない。なお、反応槽1の底面は、図示されるような平面状である他に、下方に対して凸となるコーン形状であっても良い。反応槽1の上部には反応槽1で生成された粒子(結晶)を含むスラリを次工程に排出可能な排出口6が設けられている。排出口6から配管22に排出された スラリD1の圧力を維持又は調節する圧力指示調整計(Pressure Indication Controller)が配管22に設けられている。撹拌翼Wcの詳細は後述する。 The crystallization device 4 comprises a cylindrical reaction vessel 1 with a bottom and a vertically oriented central axis O1, and a cylindrical agitator Wc. The agitator Wc is rotatable around a hollow rotary shaft 3 extending upward along the central axis O1 from the center of the agitator Wc in a plan view, and is housed inside the reaction vessel 1 with the central axis O1 as the central axis. The rotary shaft 3 rotates due to torque supplied via a belt B from a prime mover M provided outside the crystallization device 4. The prime mover M may be a device that generates rotational power, such as a motor or engine. The belt B that transmits the torque to the rotary shaft 3 may be a chain, gear, or other device capable of transmitting torque. The bottom of the reaction vessel 1 may be flat as shown in the figure, or may be cone-shaped with a downward convexity. An outlet 6 is provided at the top of the reaction vessel 1, allowing slurry containing particles (crystals) produced in the reaction vessel 1 to be discharged to the next process. A pressure indication controller that maintains or adjusts the pressure of the slurry D1 discharged from the discharge port 6 into the pipe 22 is provided on the pipe 22. Details of the mixing blades Wc will be described later.

 反応槽1の下部には第1の反応液L1と循環管路Poを流動したスラリD1が供給される導入口5aが設けられている。第1の反応液L1は、外部の副原料SやSを貯蔵する不図示のタンクから副原料SやSが供給され混合されることで生成される。第1の反応液L1の副原料SやSの流量は、流量指示調節計(Flow Indication Controller)FIC、FICで維持又は調節される。第1の反応液L1は、導入口5aから反応槽1に所定の量だけ供給される。第1の反応液L1の導入口5aからの供給量は、例えば循環ポンプ30の回転数を調節することで所定の量に調整することができる。第1の反応液L1が流れる配管24には必要に応じて圧力計(Pressure Indicator)PIが設けられる。
 また、撹拌翼Wcに設けられる給液部(第2給液部)5bから第2の反応液L2が反応槽1の中に供給される。第2の反応液L2は、外部の主原料Sを貯蔵する不図示のタンクから供給される。第2の反応液L2の流量は、流量指示調節計FICで維持又は調節される。
 反応槽1の中に供給された第1の反応液L1と第2の反応液L2とが反応することで、析出され結晶化された金属化合物の微粒子が生成される。スラリD1は、この金属化合物の微粒子を含んだ流体である。
An inlet 5a is provided at the bottom of the reaction vessel 1, through which the first reaction liquid L1 and the slurry D1 flowing through the circulation pipe Po are supplied. The first reaction liquid L1 is produced by mixing auxiliary materials SA and S B supplied from tanks (not shown) that store the auxiliary materials SA and S B. The flow rates of the auxiliary materials SA and S B of the first reaction liquid L1 are maintained or adjusted by flow indication controllers FIC2 and FIC3 . A predetermined amount of the first reaction liquid L1 is supplied to the reaction vessel 1 from the inlet 5a. The supply rate of the first reaction liquid L1 from the inlet 5a can be adjusted to a predetermined amount, for example, by adjusting the rotation speed of the circulation pump 30. A pressure indicator PI1 is provided, as necessary, in the pipe 24 through which the first reaction liquid L1 flows.
A second reaction liquid L2 is supplied into the reaction tank 1 from a liquid supply section (second liquid supply section) 5b provided on the stirring blade Wc. The second reaction liquid L2 is supplied from an external tank (not shown) that stores the main raw material SM . The flow rate of the second reaction liquid L2 is maintained or adjusted by a flow rate indicating controller FIC1 .
The first reaction liquid L1 and the second reaction liquid L2 supplied to the reaction vessel 1 react with each other to produce precipitated and crystallized fine particles of a metal compound. The slurry D1 is a fluid containing these fine particles of the metal compound.

 屈曲部Ppは、互いに間隔を空けて略同じ方向を向くように配置された内径r2の複数の直管部(Po1、Po2、Po3、Po4、Po5、Po6)と、隣接する複数の直管部Po1、Po2、Po3、Po4、Po5、Po6同士を分離可能、或いは着脱可能に連結する内径r3の複数の曲管部C(C、C、C、C、C)と、複数の直管部を固定する固定板21と、から構成されている。複数の 
 曲管部Cが分離可能であるとは、例えば、直管部Po5及び直管部Po6とを接続するように設けられている曲管部Cを、直管部Po5及び直管部Po6とから分離させることができることを意味する。
 曲管部Cと、直管部Po5及び直管部Po6との着脱方法としては、不図示のフランジ部が曲管部Cの両端部と、直管部Po5及び直管部Po6の左端部に設けられており、ボルトやナット等を用いてフランジ部を締め付けたり緩めたりすることで、直管部Po5及び直管部Po6に対して、曲管部Cを着脱しても良い。着脱方法はこれに限定されず、着脱自在であれば、例えば、フランジ部を使用する方法に限らず、直管部Po5及び直管部Po6の左端部に曲管部Cの両端を螺合させることで着脱しても良い。
 固定板21は、図1では矩形状となっているが、複数の直管部Po1、Po2、Po3、Po4、Po5、Po6が固定板21に固定された状態で保持できれば、その素材や形状は特に限定されない。
 上記のように、分離可能な、複数の直管部と複数の曲管部Cにおいては、分離させることで容易に直管部及び曲管部Cの内周面を清掃することができるので、晶析システム10Aのメンテナンス性を向上させることができる。
The bending portion Pp is composed of a plurality of straight pipe sections (Po1, Po2, Po3, Po4, Po5, Po6) with an inner diameter of r2 that are arranged at intervals facing substantially the same direction, a plurality of curved pipe sections C ( C1 , C2 , C3 , C4, C5 ) with an inner diameter of r3 that connect the adjacent plurality of straight pipe sections Po1, Po2, Po3, Po4 , Po5, Po6 in a separable or detachable manner, and a fixing plate 21 that fixes the plurality of straight pipe sections.
The fact that the curved pipe section C is separable means that, for example, the curved pipe section C5 , which is provided to connect the straight pipe section Po5 and the straight pipe section Po6, can be separated from the straight pipe section Po5 and the straight pipe section Po6.
As a method of attaching and detaching the curved pipe section C5 to the straight pipe sections Po5 and Po6, flanges (not shown) may be provided on both ends of the curved pipe section C5 and on the left ends of the straight pipe sections Po5 and Po6, and the curved pipe section C5 may be attached and detached to and from the straight pipe sections Po5 and Po6 by fastening and loosening the flanges using bolts, nuts, etc. The attachment and detachment method is not limited to this, and as long as the curved pipe section C5 is freely attachable and detachable, it may also be attached and detached by screwing both ends of the curved pipe section C5 to the left ends of the straight pipe sections Po5 and Po6, without being limited to the method using flanges.
Although the fixed plate 21 is rectangular in FIG. 1, the material and shape thereof are not particularly limited as long as the multiple straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 can be held fixed to the fixed plate 21.
As described above, in the case of multiple separable straight pipe sections and multiple curved pipe sections C, the inner surfaces of the straight pipe sections and curved pipe sections C can be easily cleaned by separating them, thereby improving the maintainability of the crystallization system 10A.

 図1の例では、直管部は、直管部Po1、直管部Po2、直管部Po3、直管部Po4、直管部Po5、直管部Po6の6つの直管部により構成されており、曲管部Cは、曲管部C、曲管部C、曲管部C、曲管部C、曲管部Cの5つの曲管部から構成されているが、この例に限定されない。
 直管部Poは、6つ以上の直管部Poから構成されていても良いし、6つ以下の直管部Poから構成されていても良い。直管部Poの個数に合わせて、曲管部Cの個数も増減する。例えば、図1の例において、直管部Po3の右端部に第一端が接続されている曲管部Cの第二端を配管22の左端部に接続しても良い。この場合、曲管部Cに伸縮及び湾曲自在の蛇腹部が設けられていることにより、曲管部Cが伸縮自在であっても良い。
In the example of Figure 1, the straight pipe section is composed of six straight pipe sections: straight pipe section Po1, straight pipe section Po2, straight pipe section Po3, straight pipe section Po4, straight pipe section Po5 , and straight pipe section Po6 , and the curved pipe section C is composed of five curved pipe sections: curved pipe section C1 , curved pipe section C2, curved pipe section C3 , curved pipe section C4, and curved pipe section C5 , but is not limited to this example.
The straight pipe section Po may be composed of six or more straight pipe sections Po, or six or less straight pipe sections Po. The number of curved pipe sections C increases or decreases according to the number of straight pipe sections Po. For example, in the example of Figure 1, the second end of the curved pipe section C2, the first end of which is connected to the right end of the straight pipe section Po3 , may be connected to the left end of the piping 22. In this case, the curved pipe section C2 may be provided with a bellows section that is flexible and bendable, making the curved pipe section C2 flexible.

 このように、屈曲部Ppの管路長、即ち、直管部と曲管部Cの合計の長さ(直管部と曲管部Cの個数)は、スラリD1を所望の滞留時間だけ、滞留させることを目的に要望に応じて調節することができる。即ち、より長い滞留時間が望まれる場合には、直管部と曲管部Cの数を増して屈曲部Ppの管路長を長くすることが望ましく、より短い滞留時間が望まれる場合には、直管部と曲管部Cの数を減らして屈曲部Ppの管路長を短くすることが望ましい。 In this way, the pipeline length of the bent section Pp, i.e., the total length of the straight pipe sections and curved pipe sections C (the number of straight pipe sections and curved pipe sections C), can be adjusted as desired to retain the slurry D1 for the desired retention time. In other words, if a longer retention time is desired, it is desirable to increase the number of straight pipe sections and curved pipe sections C to lengthen the pipeline length of the bent section Pp, and if a shorter retention time is desired, it is desirable to decrease the number of straight pipe sections and curved pipe sections C to shorten the pipeline length of the bent section Pp.

 ここで、スラリD1の流速は、スラリD1を構成する粒子の比重と径により決まる。即ち、スラリD1を構成する粒子の比重と径により、スラリD1を構成する粒子の沈降速度が決まるので、スラリD1が配管内で沈降することなく流通されるようにスラリD1の流速を決める。そのため、所望のスラリD1の滞留時間と、スラリD1を沈降させないためのスラリD1の流速とから、屈曲部Ppの管路長を求めることができる。 Here, the flow rate of the slurry D1 is determined by the specific gravity and diameter of the particles that make up the slurry D1. In other words, the settling rate of the particles that make up the slurry D1 is determined by the specific gravity and diameter of the particles that make up the slurry D1, so the flow rate of the slurry D1 is determined so that the slurry D1 can flow without settling within the piping. Therefore, the pipe length of the bent section Pp can be calculated from the desired residence time of the slurry D1 and the flow rate of the slurry D1 that will prevent the slurry D1 from settling.

 晶析装置4と屈曲部Ppは内径r1の配管22により接続されている。屈曲部Ppと循環ポンプ30は内径r4の配管23により接続されている。循環ポンプ30と晶析装置4は内径r5の配管24により接続されている。
 図1の例では、循環管路Poの内径、即ち、配管22の内径r1、直管部Po1、Po2、Po3、Po4、Po5、Po6の内径r2、曲管部C、C、C、C、Cの内径r3、配管23の内径r4、配管24の内径r5は、同一とされている。この場合、配管22、直管部Po1、Po2、Po3、Po4、Po5、Po6、曲管部C、C、C、C、C、配管23、配管24の断面積が一定となるため、管路を流れるスラリD1の流動解析が容易となる。しかしながら、上記の例に限定されず、循環管路Poの内径、即ち、配管22の内径r1、直管部Po1、Po2、Po3、Po4、Po5、Po6の内径r2、曲管部C、C、C、C、Cの内径r3、配管23の内径r4、配管24の内径r5が互いに異なっていても良い。その場合、異なった内径を考慮して流動解析を行えばよい。
The crystallizer 4 and the bent portion Pp are connected by a pipe 22 having an inner diameter r1. The bent portion Pp and the circulation pump 30 are connected by a pipe 23 having an inner diameter r4. The circulation pump 30 and the crystallizer 4 are connected by a pipe 24 having an inner diameter r5.
1, the inner diameter of the circulation pipeline Po, i.e., the inner diameter r1 of the pipe 22, the inner diameter r2 of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the inner diameter r3 of the curved pipe sections C1 , C2 , C3 , C4 , and C5 , the inner diameter r4 of the pipe 23, and the inner diameter r5 of the pipe 24, are all the same. In this case, the cross-sectional areas of the pipe 22, the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the curved pipe sections C1, C2, C3 , C4 , and C5 , the pipe 23, and the pipe 24 are constant, which makes it easier to analyze the flow of the slurry D1 flowing through the pipelines. However, without being limited to the above example, the inner diameters of the circulation pipeline Po, i.e., the inner diameter r1 of the pipe 22, the inner diameter r2 of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the inner diameter r3 of the curved pipe sections C1 , C2 , C3 , C4 , and C5 , the inner diameter r4 of the pipe 23, and the inner diameter r5 of the pipe 24 may be different from one another. In this case, the flow analysis may be performed taking into account the different inner diameters.

 屈曲部Ppから排出されるスラリD1が流れる配管23には、スラリ排出ポンプ31に接続される管路が接続されている。この管路が配管23からスラリD1を引き抜き、これを集積する事で製品となる。スラリ排出ポンプ31の近傍に流量指示調節計(Flow Indication Controller)FICが設けられ、晶析システム10Aの外部に引き抜かれるスラリD1の流量の維持又は調節を行う。スラリ排出ポンプ31は、循環ポンプ30と同様に、流量を調整可能な機能を有するスラリ排出ポンプである。しかしながら、配管23からスラリD1を引き抜く機能を有する装置であれば必ずしもスラリ排出ポンプに限定されず、例えば、回転数を制御可能な羽根車が管路に設けられていても良い。
 スラリD1が外部に引き抜かれた直後の配管23におけるスラリD1の圧力を必要に応じて圧力計(Pressure Indicator)PIでモニターする。
A conduit connected to a slurry discharge pump 31 is connected to the conduit 23 through which the slurry D1 discharged from the bent portion Pp flows. This conduit extracts the slurry D1 from the conduit 23 and collects it to produce a product. A flow indication controller FIC4 is provided near the slurry discharge pump 31 to maintain or adjust the flow rate of the slurry D1 extracted to the outside of the crystallization system 10A. The slurry discharge pump 31 is a slurry discharge pump capable of adjusting the flow rate, similar to the circulation pump 30. However, the slurry discharge pump 31 is not necessarily limited to a slurry discharge pump as long as it has the function of extracting the slurry D1 from the conduit 23. For example, an impeller with a controllable rotation speed may be provided in the conduit.
The pressure of the slurry D1 in the pipe 23 immediately after the slurry D1 is drawn out is monitored by a pressure indicator PI2 as required.

 晶析システム10Aでは、屈曲部Ppの少なくとも一部が温度調節槽13の中に設けられている。
 温度調節槽13は、不図示のポンプ等により、冷水等の冷媒CWが温度調節槽13の内部を一方向に流れる状態を維持している部材である。このような温度調節槽13の中に、屈曲部Ppの少なくとも一部を設けた場合、屈曲部Ppの直管部Po1、Po2、Po3、Po4、Po5、Po6に冷媒が衝突する。この場合、屈曲部Ppの直管部Po1、Po2、Po3、Po4、Po5、Po6を流れるスラリD1と冷媒CWとの間で、直管部Po1、Po2、Po3、Po4、Po5、Po6を構成する部材を介して熱交換が行われる。よって、スラリD1を冷却又は加熱することができる。
 ここで、図1の場合は、冷媒CWの流れ方向に対して直管部Po1、Po2、Po3、Po4、Po5、Po6が略垂直に設けられているが、必ずしも冷媒CWの流れ方向に対して直管部Po1、Po2、Po3、Po4、Po5、Po6が略垂直に設けられていなくとも良く、垂直ではない角度を付けて設けられていても良い。また、屈曲部Ppの曲管部Cにおいて冷媒CWとの熱交換が行われても良いし、屈曲部Ppの直管部と曲管部Cとの両方で冷媒CWとの熱交換が行われても良い。
In the crystallization system 10A, at least a portion of the bent portion Pp is provided inside the temperature adjustment tank 13.
The temperature control tank 13 is a component that maintains a unidirectional flow of a refrigerant CW, such as cold water, inside the temperature control tank 13 by a pump (not shown). If at least a portion of a bend Pp is provided in the temperature control tank 13, the refrigerant collides with the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 of the bend Pp. In this case, heat is exchanged between the slurry D1 flowing through the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 of the bend Pp and the refrigerant CW via the components that make up the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6. This allows the slurry D1 to be cooled or heated.
1, the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 are arranged substantially perpendicular to the flow direction of the refrigerant CW, but the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 do not necessarily have to be arranged substantially perpendicular to the flow direction of the refrigerant CW, and may be arranged at an angle other than perpendicular. Furthermore, heat exchange with the refrigerant CW may occur in the curved pipe section C of the bent section Pp, or heat exchange with the refrigerant CW may occur in both the straight pipe section of the bent section Pp and the curved pipe section C.

 ここで、屈曲部Ppのうち、直管部Po1、Po2、Po3、Po4、Po5、Po6の長さ、或いは直管部Po1、Po2、Po3、Po4、Po5、Po6の数を調節することで、スラリD1に対する温度調整能力を調整することができる。例えば、直管部Po1を流れる熱量Qを有するスラリD1から熱量Q1が熱交換により冷媒CWに移動したとすると、直管部Po2を流れる熱量(Q-Q1)を有するスラリD1から熱量Q2が熱交換により冷媒CWに移動する。さらに、直管部Po3を流れる熱量(Q-(Q1+Q2))を有するスラリD1から熱量Q3が熱交換により冷媒CWに移動すると、直管部Po4を流れるスラリD1の熱量は(Q-(Q1+Q2+Q3))となる。これを所望の回数繰り返すことで、スラリD1の熱量を低減させることができるので、スラリD1を所望の量だけ冷却することができる。スラリD1を加熱する場合も同様である。 Here, the temperature control capability for the slurry D1 can be adjusted by adjusting the length of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 of the bent section Pp, or the number of straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6. For example, if a heat quantity Q1 is transferred from a slurry D1 having a heat quantity Q flowing through the straight pipe section Po1 to the refrigerant CW through heat exchange, a heat quantity Q2 is transferred from a slurry D1 having a heat quantity (Q-Q1) flowing through the straight pipe section Po2 to the refrigerant CW through heat exchange. Furthermore, if a heat quantity Q3 is transferred from a slurry D1 having a heat quantity (Q-(Q1+Q2)) flowing through the straight pipe section Po3 to the refrigerant CW through heat exchange, the heat quantity of the slurry D1 flowing through the straight pipe section Po4 becomes (Q-(Q1+Q2+Q3)). By repeating this process a desired number of times, the amount of heat in the slurry D1 can be reduced, allowing the slurry D1 to be cooled by the desired amount. The same applies when heating the slurry D1.

 このような屈曲部Ppを有する循環管路Poを備える晶析システム10Aによれば、晶析装置4において生成される粒子を含むスラリD1を、循環ポンプ30の流量制御により、容易に完全均一混合することができる。さらに、晶析装置4において生成される粒子を含むスラリD1を、屈曲部Ppの管路長を調節することで、滞留槽を必須とすることなく、所望の時間だけ滞留させることができる。従って、滞留槽を用いる場合に要求されたスラリD1の複雑な流動解析を行うことなく、屈曲部PpにおけるスラリD1の滞留時間を調節することができる。なお、不図示の滞留槽を晶析システム10Aに加えても良い。 In a crystallization system 10A equipped with a circulation pipeline Po having such a bent portion Pp, the particle-containing slurry D1 produced in the crystallization device 4 can be easily and completely mixed uniformly by controlling the flow rate of the circulation pump 30. Furthermore, by adjusting the pipeline length of the bent portion Pp, the particle-containing slurry D1 produced in the crystallization device 4 can be retained for a desired period of time without the need for a retention tank. Therefore, the retention time of the slurry D1 in the bent portion Pp can be adjusted without the need for complex flow analysis of the slurry D1, which is required when a retention tank is used. A retention tank (not shown) may also be added to the crystallization system 10A.

 また、このような晶析システム10Aによれば、冷媒CWと熱交換が行われる屈曲部Ppの管路長、即ち、直管部Po1、Po2、Po3、Po4、Po5、Po6の管路長、或いは数を調節することで、スラリD1を所望の量だけ冷却又は加熱することができる。 Furthermore, with this crystallization system 10A, the slurry D1 can be cooled or heated by the desired amount by adjusting the pipe length of the bent section Pp where heat exchange with the refrigerant CW takes place, i.e., the pipe length or number of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6.

 次に、晶析システム10Aの撹拌翼Wcについて詳細に説明する。撹拌翼Wcは、円筒部2と、円筒部2の内周面2iに外縁部が固定される円盤状の円盤部8と、円筒部2の上端部の内周面2iに外縁部が固定される第2円盤部15と、を備えている。
 円盤部8は、円筒部2の高さが概ね半分となる位置に設けられるが、この例に限定されず、円筒部2の高さの概ね半分よりも下側や上側に設けられても良い。円盤部8の平面視の中心に回転軸3が固定されている。
 第2円盤部15は、円盤部8よりも上側に設けられる円盤状の部材であり、その平面視の中心に回転軸3が貫通する孔を有する。回転軸3が貫通する孔を除き、中心軸O1方向に第2円盤部15を貫通する孔はない。従って、第2円盤部15の内側に第1の反応液L1、第2の反応液L2、及びその混合液が入り込むことはない。
 回転軸3の中空の内部は管路P1とされている。円盤部8の内部には複数の管路P2が中心から放射状に外縁部に向かって延びている。回転軸3の管路P1と円盤部8の管路P2とは連通している。撹拌翼Wcの回転軸3には、晶析装置4の外部に設けられる主原料Sを貯蔵する不図示のタンクから第2の反応液L2が供給される。第2の反応液L2は、ロータリージョイントRを介して回転軸3の中空の管路P1に供給され、その後、円盤部8の管路P2に供給される。管路P2の反応槽1の径方向外側の先端は下方に向けて開口しており第2の反応液L2が排出される給液部(第2給液部)5bとされている。従って、円盤部8には、給液部5bが円盤部の周方向に間隔を空けて複数設けられている。給液部5bの個数は例えば8個設けられている。給液部5bの個数は限定されないが、中心軸O1に対して対称に設けることが望ましい。
Next, the stirring impeller Wc of the crystallization system 10A will be described in detail. The stirring impeller Wc includes a cylindrical portion 2, a disk-shaped disk portion 8 whose outer periphery is fixed to the inner periphery 2i of the cylindrical portion 2, and a second disk portion 15 whose outer periphery is fixed to the inner periphery 2i of the upper end of the cylindrical portion 2.
The disk portion 8 is provided at a position where it is approximately half the height of the cylindrical portion 2, but is not limited to this example and may be provided below or above approximately half the height of the cylindrical portion 2. The rotation shaft 3 is fixed to the center of the disk portion 8 in a plan view.
The second disk part 15 is a disk-shaped member provided above the disk part 8, and has a hole in its center in a plan view through which the rotating shaft 3 passes. Except for the hole through which the rotating shaft 3 passes, there are no other holes that pass through the second disk part 15 in the direction of the central axis O1. Therefore, the first reaction liquid L1, the second reaction liquid L2, and their mixture do not enter the inside of the second disk part 15.
The hollow interior of the rotating shaft 3 is a conduit P1. Multiple conduits P2 extend radially from the center toward the outer edge within the disk portion 8. The conduit P1 of the rotating shaft 3 and the conduit P2 of the disk portion 8 are connected to each other. A second reaction liquid L2 is supplied to the rotating shaft 3 of the agitator blade Wc from a tank (not shown) that stores the main raw material S M and is provided outside the crystallizer 4. The second reaction liquid L2 is supplied to the hollow conduit P1 of the rotating shaft 3 via the rotary joint R and then to the conduit P2 of the disk portion 8. The tip of the conduit P2, located radially outward from the reaction tank 1, opens downward and serves as a liquid supply section (second liquid supply section) 5b from which the second reaction liquid L2 is discharged. Therefore, the disk portion 8 is provided with multiple liquid supply sections 5b spaced apart around the circumference of the disk portion. For example, eight liquid supply sections 5b are provided. The number of liquid supply portions 5b is not limited, but it is desirable to provide them symmetrically with respect to the central axis O1.

 本実施形態においては、撹拌翼Wcの円筒部2の内周面2iと給液部5bの中心との距離は2mm以下とされている。また、図2に示されるように、撹拌翼Wcの円筒部2の外周面2oと反応槽1の内周面1iとの距離(クリアランス)をL3、撹拌翼Wc(円筒部2)の中心軸O1に沿う高さをHeとすると、HeとL3との比であるHe/L3が10以上であることが好ましい。また、He/L3が25以上であることがより好ましい。従って、この実施形態と異なるサイズの装置を使用する場合であっても、この比を基に同様の装置を製作することができる。撹拌翼Wcは、5m/秒以上50m/秒以下の周速で回転する。なお、He/L3の比率は、目的によって、上述の比率と異なる場合がある。例えば、結晶破砕を抑制したい場合には、比率を上記の値から下げても良い。 In this embodiment, the distance between the inner circumferential surface 2i of the cylindrical portion 2 of the impeller We and the center of the liquid supply portion 5b is 2 mm or less. Furthermore, as shown in FIG. 2, if the distance (clearance) between the outer circumferential surface 2o of the cylindrical portion 2 of the impeller We and the inner circumferential surface 1i of the reaction vessel 1 is L3, and the height along the central axis O1 of the impeller We (cylindrical portion 2) is He, the ratio of He to L3, He/L3, is preferably 10 or greater. Furthermore, He/L3 is more preferably 25 or greater. Therefore, even when using a device of a different size than this embodiment, a similar device can be manufactured based on this ratio. The impeller We rotates at a peripheral speed of 5 m/s or greater and 50 m/s or less. Note that the He/L3 ratio may differ from the above ratio depending on the purpose. For example, if it is desired to suppress crystal crushing, the ratio may be lowered from the above value.

 撹拌翼Wcの円筒部2には、円筒部2の径方向に貫通する複数の孔hが円盤部8よりも下側に設けられている。これらの孔hは、第1の反応液L1、第2の反応液L2、或いはその混合液が流通可能とされている。そのため、第1の反応液L1、第2の反応液L2、或いはその混合液は、複数の孔hを通じて、撹拌翼Wcの内側から外側に、又は撹拌翼Wの外側から内側に移動可能である。このように、円筒部2の径方向に貫通する複数の孔hが円盤部8よりも下側に設けられている場合、複数の孔hが円盤部8の下側と上側の両方に設けられている場合に比べて、より少ない動力で撹拌翼Wcを回転させることができる。
 このような円筒部2は、円筒部2の高さ方向に亘って均等に孔hが設けられている加工前の円筒部2を、円盤部8より上側の孔hを閉塞するように加工することで、円盤部8より下側のみに孔hが設けられている円筒部2を形成してもよい。または、円筒部2において、円盤部8より下側のみに孔hを設ける加工を行い、円盤部8よりも上側には孔hを設ける加工を行わないように円筒部2を形成しても良い。
The cylindrical portion 2 of the agitator Wc has a plurality of holes h formed below the disk portion 8, penetrating radially through the cylindrical portion 2. These holes h allow the first reaction liquid L1, the second reaction liquid L2, or a mixture thereof to flow through them. Therefore, the first reaction liquid L1, the second reaction liquid L2, or a mixture thereof can move from the inside to the outside of the agitator Wc, or from the outside to the inside of the agitator Wc, through the plurality of holes h. In this way, when the plurality of holes h penetrating radially through the cylindrical portion 2 are formed below the disk portion 8, the agitator Wc can be rotated with less power than when the plurality of holes h are formed on both the upper and lower sides of the disk portion 8.
Such a cylindrical portion 2 may be formed by processing a cylindrical portion 2 before processing, which has holes h evenly distributed across the height of the cylindrical portion 2, so as to close the holes h above the disk portion 8, thereby forming a cylindrical portion 2 in which holes h are provided only below the disk portion 8. Alternatively, the cylindrical portion 2 may be formed by processing the cylindrical portion 2 so that holes h are provided only below the disk portion 8, and no processing is performed to provide holes h above the disk portion 8.

 このような撹拌翼Wcを備える晶析装置4において、導入口5aから所定量の第1の反応液L1を反応槽1に供給する。供給される第1の反応液L1の量は、反応槽1を満たす程度(満液状態)でも良いし、或いは、撹拌翼Wが回転した際に第1の反応液L1が反応槽1の中心軸O1を中心として円運動を行うことにより第1の反応液L1に発生する遠心力により反応槽1の内周面1iに押し付けられて、反応槽1の内周面1iに第1の反応液L1の液膜が形成される程度に供給しても良い。以下では、第1の反応液L1が満液状態になる程度供給される場合を想定して説明する。また、第1の反応液L1を上述の満液状態または液膜形成状態となる程度に供給した後に第1の反応液L1の供給を止めてから反応槽1で反応をさせても良いし(後述のバッチ方式)、第1の反応液L1を上述の満液状態または液膜形成状態となる程度の流量に維持しながら反応槽1での反応を継続的に行っても良い(後述の連続方式)。
 例えば、排出口6に不図示の開度調整バルブを設け、この開度調整バルブの開度を調整することにより、反応槽1を、満液状態と液膜が形成される液膜状態とのいずれかに選択することができる。
In a crystallizer 4 equipped with such an agitator Wc, a predetermined amount of first reaction liquid L1 is supplied to the reaction tank 1 through the inlet 5a. The amount of first reaction liquid L1 supplied may be enough to fill the reaction tank 1 (full state), or may be enough to press the first reaction liquid L1 against the inner circumferential surface 1i of the reaction tank 1 due to centrifugal force generated by the first reaction liquid L1 as the agitator W rotates and the first reaction liquid L1 undergoes circular motion about the central axis O1 of the reaction tank 1, forming a liquid film of the first reaction liquid L1 on the inner circumferential surface 1i of the reaction tank 1. The following description will be given assuming that the first reaction liquid L1 is supplied to the extent that the reaction tank 1 is full. Alternatively, the reaction may be carried out in the reaction tank 1 after the first reaction liquid L1 is supplied to an extent that the first reaction liquid L1 reaches the above-mentioned liquid-filled state or liquid film formation state and then the supply of the first reaction liquid L1 is stopped (batch method described later), or the reaction may be carried out continuously in the reaction tank 1 while maintaining the first reaction liquid L1 at a flow rate that reaches the above-mentioned liquid-filled state or liquid film formation state (continuous method described later).
For example, by providing an opening adjustment valve (not shown) at the outlet 6 and adjusting the opening of this opening adjustment valve, the reaction tank 1 can be selected to be in either a liquid-filled state or a liquid film state in which a liquid film is formed.

 反応槽1が第1の反応液L1で満たされた状態において、撹拌翼Wcを回転させるとともに、第2の反応液L2を給液部5bから撹拌翼Wcの円筒部2の内周面2iに沿って排出することで、第2の反応液L2を反応槽1内に供給する。こうすることで、給液部5bから撹拌翼Wcの円筒部2の内周面2iに沿って排出された第2の反応液L2が、第1の反応液L1で満たされた反応槽1のうちで撹拌翼Wcの円筒部2の内周面2i近傍で撹拌翼Wcの回転に伴って回転している第1の反応液L1と接触する。こうして第1の反応液L1と第2の反応液L2とが接触することにより反応が発生して粒子が生成される。 When the reaction vessel 1 is filled with the first reaction liquid L1, the agitator Wc is rotated and the second reaction liquid L2 is discharged from the liquid supply section 5b along the inner surface 2i of the cylindrical portion 2 of the agitator Wc, thereby supplying the second reaction liquid L2 into the reaction vessel 1. In this way, the second reaction liquid L2 discharged from the liquid supply section 5b along the inner surface 2i of the cylindrical portion 2 of the agitator Wc comes into contact with the first reaction liquid L1 that is rotating in conjunction with the rotation of the agitator Wc near the inner surface 2i of the cylindrical portion 2 of the agitator Wc in the reaction vessel 1 filled with the first reaction liquid L1. This contact between the first reaction liquid L1 and the second reaction liquid L2 causes a reaction to occur, producing particles.

 この際、第1の反応液L1に、5m/秒以上50m/秒以下の周速で回転している撹拌翼Wcの給液部5bから第2の反応液L2を供給することで、第2の反応液L2を第1の反応液L1と均一に混合することができる。 In this case, the second reaction liquid L2 is supplied to the first reaction liquid L1 from the liquid supply portion 5b of the stirring impeller Wc, which is rotating at a peripheral speed of 5 m/s or more and 50 m/s or less, thereby allowing the second reaction liquid L2 to be uniformly mixed with the first reaction liquid L1.

 ここで、撹拌翼Wcの回転に伴って回転している第1の反応液L1と、5m/秒以上50m/秒以下の周速で回転している撹拌翼Wcの給液部5bから排出される第2の反応液L2と、これらの混合液に発生する遠心力により、第1の反応液L1、第2の反応液L2、及び混合液(以下、まとめて混合液と呼ぶ場合がある)は撹拌翼Wcの円筒部2の径方向外側に移動し、撹拌翼Wcの円筒部2に設けられた複数の孔hを通って反応槽1の内周面1iに衝突し、その後、反応槽1の内周面1iに沿って上下方向に移動する。主に下方に移動した混合液は、撹拌翼Wcの回転により生じる遠心力に起因する径方向外側に向かう流れに引き寄せられて再び撹拌翼Wcの円筒部2に設けられた複数の孔hを通って反応槽1の内周面1iに衝突し、その後、反応槽1の内周面1iに沿って上下方向に移動することで対流が生まれる。ここで、複数の孔hを混合液が通過する際、絞り流路の効果により、混合液は径方向外側に加速されるので、混合液の径方向外向きの流速は、複数の孔h近傍で最も高い。さらに、5m/秒以上50m/秒以下の周速で回転する撹拌翼Wcの円筒部2の外周面2o及び内周面2iと固定されている反応槽1の内周面1iとの間に存在する混合液には、周方向に剪断力が与えられる。混合液に与えられる剪断力は撹拌翼Wcの円筒部2の内周面2iと外周面2oとに近ければ近い程大きい。混合液に与えられる剪断力は、得られる粒子の粒子径と均一性を決定する大きな要因となる。特に与えられる剪断力が大きければ大きい程、微細な粒子径を持つ粒子を得ることができる。 Here, due to the centrifugal force generated in the mixture of the first reaction liquid L1 rotating with the rotation of the agitator impeller We and the second reaction liquid L2 discharged from the liquid supply portion 5b of the agitator impeller We, which rotates at a peripheral speed of 5 m/s to 50 m/s, the first reaction liquid L1, the second reaction liquid L2, and the mixture (hereinafter sometimes collectively referred to as the mixture) move radially outward from the cylindrical portion 2 of the agitator impeller We, pass through multiple holes h provided in the cylindrical portion 2 of the agitator impeller We, collide with the inner surface 1i of the reaction vessel 1, and then move vertically along the inner surface 1i of the reaction vessel 1. The mixture, which has moved primarily downward, is attracted by the radially outward flow caused by the centrifugal force generated by the rotation of the agitator impeller We, passes through multiple holes h provided in the cylindrical portion 2 of the agitator impeller We, collide with the inner surface 1i of the reaction vessel 1, and then moves vertically along the inner surface 1i of the reaction vessel 1, creating convection. Here, when the mixed liquid passes through the multiple holes h, the effect of the throttle flow path causes the mixed liquid to accelerate radially outward, so the radially outward flow velocity of the mixed liquid is highest near the multiple holes h. Furthermore, a circumferential shear force is applied to the mixed liquid present between the outer peripheral surface 2o and inner peripheral surface 2i of the cylindrical portion 2 of the agitator impeller Wc, which rotates at a peripheral speed of 5 m/s to 50 m/s, and the fixed inner peripheral surface 1i of the reaction vessel 1. The shear force applied to the mixed liquid is greater the closer it is to the inner peripheral surface 2i and outer peripheral surface 2o of the cylindrical portion 2 of the agitator impeller Wc. The shear force applied to the mixed liquid is a major factor in determining the particle size and uniformity of the resulting particles. In particular, the greater the applied shear force, the more fine particles can be obtained.

 本実施形態の晶析装置4では、給液部5bが、円盤部8の外縁部に設けられている。具体的には上記のように撹拌翼Wcの円筒部2の内周面2iと給液部5bの中心との距離が2mm以下とされている。そのため、給液部5bから撹拌翼Wcの円筒部2の内周面2iに沿って排出される第2の反応液L2と、撹拌翼Wcの円筒部2の内周面2i近傍で撹拌翼Wcの回転に伴って回転している第1の反応液L1と、が初めて接触して反応を開始する反応開始ポイントには、遠心力と絞り流路の効果による径方向外側に向かう流れに加えて剪断力が最大限に与えられる。よって、与えられる剪断力が最も大きい領域を反応開始ポイントとすることができる。具体的には、撹拌翼Wcの円筒部2の内周面2iと外周面2oから至近距離、例えば2mm以内、の領域に反応開始ポイントを形成することができる。ここで、混合液は上記の複数の孔hを通って円筒部2の内周側から外周側に移動可能である。従って、反応開始ポイントにおける第1の反応液L1と第2の反応液L2との撹拌が剪断力により促進される。そのため、より均一な第1の反応液L1と第2の反応液L2との混合が反応開始ポイントから開始され、混合液の流れに沿って反応が起こる場である反応場で混合及び反応が行われることで微細かつ均一な径を有する粒子を生成することができる。ここで、反応開始ポイントは反応が開始される領域を指し、反応場は反応が起きる場全体を指す。従って、反応開始ポイントは反応場に含まれる。
 なお、撹拌翼Wcの上部に相当する反応槽1の内周面に図2に示すバッフル(邪魔板)7が設けられていても良い。バッフル7は、反応槽1が満液の状態においては、渦の発生を抑制し混合液の撹拌を促進させる効果がある。一方、反応槽1が満液ではなく混合液の液膜が形成される状態においてはバッフル7を設ける必要はない。
 なお、バッフル7は必須の構成ではなく、設けなくても良い。例えば、反応槽1における回転軸3が挿入される箇所に不図示のメカニカルシールを設け、気相部の無い完全な満液状態とする場合、渦の発生が抑制されるため、バッフル7を設けなくても良い。バッフル7を設けない場合、流路抵抗が低減され、原動機Mの動力を低減できる。
In the crystallization apparatus 4 of this embodiment, the liquid supply section 5b is provided on the outer edge of the disk section 8. Specifically, as described above, the distance between the inner circumferential surface 2i of the cylindrical section 2 of the agitator Wc and the center of the liquid supply section 5b is 2 mm or less. Therefore, at the reaction initiation point where the second reaction liquid L2 discharged from the liquid supply section 5b along the inner circumferential surface 2i of the cylindrical section 2 of the agitator Wc first comes into contact with the first reaction liquid L1 rotating in association with the rotation of the agitator Wc near the inner circumferential surface 2i of the cylindrical section 2 of the agitator Wc, maximum shear force is applied in addition to the radially outward flow due to centrifugal force and the effect of the throttle flow channel. Therefore, the region with the greatest applied shear force can be used as the reaction initiation point. Specifically, the reaction initiation point can be formed in a region close to the inner circumferential surface 2i and outer circumferential surface 2o of the cylindrical section 2 of the agitator Wc, for example, within 2 mm. Here, the mixed liquid can move from the inner circumferential side to the outer circumferential side of the cylindrical section 2 through the multiple holes h. Therefore, the shear force promotes the mixing of the first reaction liquid L1 and the second reaction liquid L2 at the reaction initiation point. Therefore, more uniform mixing of the first reaction liquid L1 and the second reaction liquid L2 is initiated from the reaction initiation point, and the mixing and reaction occur in a reaction field where the reaction occurs along the flow of the mixed liquid, thereby producing fine particles with a uniform diameter. Here, the reaction initiation point refers to the region where the reaction starts, and the reaction field refers to the entire field where the reaction occurs. Therefore, the reaction initiation point is included in the reaction field.
2 may be provided on the inner peripheral surface of the reaction vessel 1 corresponding to the upper part of the stirring blade Wc. The baffle 7 has the effect of suppressing the generation of vortices and promoting the stirring of the mixed liquid when the reaction vessel 1 is filled with liquid. On the other hand, when the reaction vessel 1 is not filled with liquid and a liquid film of the mixed liquid is formed, the baffle 7 does not need to be provided.
The baffle 7 is not an essential component and may not be provided. For example, if a mechanical seal (not shown) is provided at the location in the reaction vessel 1 where the rotating shaft 3 is inserted, and a completely liquid-filled state with no gas phase is achieved, the generation of vortices is suppressed, and therefore the baffle 7 may not be provided. If the baffle 7 is not provided, the flow path resistance is reduced, and the power of the prime mover M can be reduced.

 なお、満液状態ではなく液膜が形成される状態においても満液状態の場合と同様の効果が得られる。 In addition, the same effect can be obtained when a liquid film is formed rather than when the container is filled with liquid.

 このような晶析装置4を含む晶析システム10Aによれば、晶析装置4における反応生成物の粒子径、粒度分布、真球度などの粒子品質に影響を与える剪断力、第1の反応液L1の循環量、スラリの滞留時間を個別に調整することができ、より一層、粒子品質の制御性能を向上することができる。 The crystallization system 10A including this crystallizer 4 makes it possible to individually adjust the shear force, the circulation volume of the first reaction liquid L1, and the residence time of the slurry, which all affect the particle quality of the reaction product in the crystallizer 4, such as particle size, particle size distribution, and sphericity, thereby further improving the controllability of particle quality.

 このような晶析システム10Aの晶析装置4には、原動機Mの回転速度を制御可能な制御部CONがさらに設けられている。従って、制御部CONにより原動機Mの回転速度を制御することで、撹拌翼Wcの回転速度(周速)を制御することができる。
 制御部CONは、晶析システム10Aの操作者による操作等に基づいて、原動機Mの回転速度を制御するコンピュータである。即ち、制御部CONは、上記のような制御を実施できるようなCPU,RAM,ROM等を含む公知の計算機でもよい。制御部CONによる制御の詳細は、ユーザーが任意に変更または更新可能なソフトウェアにより定義されても良い。図1や図2に示すように、制御部CONは、電気的あるいは電子的に原動機Mに接続されている。また、制御部CONには撹拌翼Wc(回転軸3)の回転数を計測する回転数センサが含まれていても良く、回転数センサから受信した回転数信号が所望の周速に対応する回転数となるように制御部CONは原動機Mの回転数を制御しても良い。例えば、原動機Mがモータの場合、制御部CONは、モータの駆動電圧を制御することで、モータの回転数を制御しても良い。原動機Mがエンジンの場合、制御部CONは、エンジンへの燃料供給量を制御することで、エンジンの回転数を制御しても良い。
The crystallizer 4 of the crystallization system 10A is further provided with a control unit CON capable of controlling the rotation speed of the prime mover M. Therefore, by controlling the rotation speed of the prime mover M with the control unit CON, the rotation speed (circumferential speed) of the agitator impeller Wc can be controlled.
The control unit CON is a computer that controls the rotation speed of the prime mover M based on operations by the operator of the crystallization system 10A. That is, the control unit CON may be a known computer including a CPU, RAM, ROM, etc., capable of implementing the above-described control. The details of the control by the control unit CON may be defined by software that can be changed or updated by the user. As shown in FIGS. 1 and 2 , the control unit CON is electrically or electronically connected to the prime mover M. The control unit CON may also include a rotation speed sensor that measures the rotation speed of the agitator blade Wc (rotating shaft 3), and the control unit CON may control the rotation speed of the prime mover M so that the rotation speed signal received from the rotation speed sensor corresponds to the desired peripheral speed. For example, if the prime mover M is a motor, the control unit CON may control the motor rotation speed by controlling the motor's drive voltage. If the prime mover M is an engine, the control unit CON may control the engine rotation speed by controlling the amount of fuel supplied to the engine.

 このような晶析システム10Aを用いて、反応槽1を含む晶析システム10A内における結晶の滞留時間と反応槽1内における第1反応液L1と第2反応液L2の混合液のpHを一定の条件に固定或いは維持し、撹拌翼Wcの周速を変化させた場合に得られた微粒子の平均粒子径d50を測定した。その結果、撹拌翼Wcの周速が20m/sの時に得られた微粒子の平均粒子径d50は3.79μmであった(測定点a)。撹拌翼Wcの周速が40m/sの時に得られた微粒子の平均粒子径d50は1.71μmであった(測定点b)。撹拌翼Wcの周速が50m/sの時に得られた微粒子の平均粒子径d50は1.32μmであった(測定点c)。 Using this crystallization system 10A, the residence time of the crystals in the crystallization system 10A including the reaction vessel 1 and the pH of the mixture of the first reaction liquid L1 and the second reaction liquid L2 in the reaction vessel 1 were fixed or maintained at constant conditions, and the average particle diameter d50 of the microparticles obtained was measured when the peripheral speed of the agitator impeller Wc was changed. As a result, the average particle diameter d50 of the microparticles obtained when the peripheral speed of the agitator impeller Wc was 20 m/s was 3.79 μm (measurement point a). The average particle diameter d50 of the microparticles obtained when the peripheral speed of the agitator impeller Wc was 40 m/s was 1.71 μm (measurement point b). The average particle diameter d50 of the microparticles obtained when the peripheral speed of the agitator impeller Wc was 50 m/s was 1.32 μm (measurement point c).

 得られた測定点a、b、cを公知の方法で補間することで得られたグラフを図3に示す。図3より、撹拌翼Wcの周速を大きくするに連れて、より微小な平均粒子径d50を備える微粒子が得られることが確認された。また、図3より、周速が略25m/s以上で、得られる平均粒子径d50は3μm以下となることが確認された。ここで、略25m/s以上の周速とは、平均粒子径d50が3μm以下となる場合の、周速23m/sから周速25m/s以上の間を指す。 Figure 3 shows a graph obtained by interpolating the obtained measurement points a, b, and c using a known method. From Figure 3, it was confirmed that as the peripheral speed of the stirring blade Wc increases, fine particles with a smaller average particle diameter d50 are obtained. From Figure 3, it was also confirmed that at peripheral speeds of approximately 25 m/s or more, the obtained average particle diameter d50 is 3 μm or less. Here, a peripheral speed of approximately 25 m/s or more refers to a peripheral speed between 23 m/s and 25 m/s or more, at which the average particle diameter d50 is 3 μm or less.

 図3の結果から、晶析システム10Aを用いて、撹拌翼Wcの周速を略25m/s以上とする微粒子の製造方法を用いることで、平均粒子径d50が3μm以下の微粒子が得られることが確認された。
 なお、図3で得られた微粒子は、ニッケル、コバルト、マンガンを含む金属化合物である。より具体的には、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物である。この微粒子において、ニッケルの物質量比は90%以上である。ここで言う物質量比が90%以上とは、ニッケル、コバルト、マンガンの合計の物質量を100とした場合に、ニッケルの物質量が90以上であることを言う。従って、ニッケルの含有率が高い状態にもかかわらず、平均粒子径d50が3μm以下という微小な微粒子が得られることが確認された。
 なお、微粒子は、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物の微粒子に必ずしも限定されず、ニッケル、コバルト、アルミニウムから構成される金属化合物の微粒子であっても良い。
From the results shown in Figure 3, it was confirmed that by using the crystallization system 10A and the method for producing fine particles in which the peripheral speed of the stirring blade Wc is set to approximately 25 m/s or more, fine particles having an average particle diameter d50 of 3 µm or less can be obtained.
The microparticles obtained in Figure 3 are a metal compound containing nickel, cobalt, and manganese. More specifically, they are ternary metal hydroxides composed of nickel, cobalt, and manganese. In these microparticles, the substance amount ratio of nickel is 90% or more. Here, a substance amount ratio of 90% or more means that, when the total substance amount of nickel, cobalt, and manganese is 100, the substance amount of nickel is 90% or more. Therefore, it was confirmed that, despite a high nickel content, minute microparticles with an average particle diameter d50 of 3 μm or less were obtained.
The fine particles are not necessarily limited to fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, but may be fine particles of a metal compound composed of nickel, cobalt, and aluminum.

 ここで、図3の結果は、晶析システム10Aを連続方式で運転した際に得られた。連続方式とは、図1に示す晶析システム10Aを運転中に、主原料Sと副原料SやSが連絡的に供給され、生成された微粒子を含むスラリD1が連続的に晶析システム10Aから外部に排出される運転形式を言う。晶析システム10Aで製造されるニッケル、コバルト、マンガンから構成される三元系金属水酸化物のニッケルの物質量比は90%以上であるため、晶析システム10Aに投入される金属系原料においてもニッケルの物質量比が90%以上である。
 なお、連続方式の運転の他にバッチ方式の運転がある。これは、晶析システム10Aの運転中には主原料Sと副原料SやSを供給せずに、晶析システム10Aの運転を開始する前に所定量の主原料Sと副原料SやSを晶析システム10Aに供給した後、晶析システム10Aを運転し、晶析システム10Aの運転を止めてから生成された微粒子を含むスラリD1を外部に排出する運転方式である。
The results in Figure 3 were obtained when the crystallization system 10A was operated in a continuous mode. The continuous mode refers to an operating mode in which the main raw material S M and the auxiliary raw materials S A and S B are continuously supplied during operation of the crystallization system 10A shown in Figure 1, and the resulting slurry D1 containing fine particles is continuously discharged from the crystallization system 10A to the outside. Since the nickel mass ratio of the ternary metal hydroxide composed of nickel, cobalt, and manganese produced in the crystallization system 10A is 90% or more, the nickel mass ratio of the metal raw materials input to the crystallization system 10A is also 90% or more.
In addition to the continuous operation, there is also a batch operation, in which the main raw material S M and the auxiliary raw materials S A and S B are not supplied during the operation of the crystallization system 10A, but predetermined amounts of the main raw material S M and the auxiliary raw materials S A and S B are supplied to the crystallization system 10A before the operation of the crystallization system 10A is started, the crystallization system 10A is operated, and the slurry D1 containing the generated fine particles is discharged to the outside after the operation of the crystallization system 10A is stopped.

 図4は、このような連続方式で、撹拌翼Wcの周速が略25m/s以上となるように晶析システム10Aを運転して得られた微粒子の電子顕微鏡写真である。粒子の球形度は平均値で0.85以上であり、高いことが分かる。この場合の平均粒子径d50は1.32μmであった。図5は、晶析システム10Aの撹拌翼Wcのような形状の撹拌翼を使用しない従来技術で得られた微粒子の電子顕微鏡写真である。図4の微粒子と比較すると、微粒子の球形度が明らかに低いことが分かる。この場合の平均粒子径d50は1.37μmであった。 Figure 4 is an electron microscope photograph of microparticles obtained by operating crystallization system 10A in this continuous mode so that the peripheral speed of the agitator blade Wc was approximately 25 m/s or more. It can be seen that the sphericity of the particles was high, averaging 0.85 or more. In this case, the average particle diameter d50 was 1.32 μm. Figure 5 is an electron microscope photograph of microparticles obtained using conventional technology that does not use agitator blades shaped like the agitator blade Wc of crystallization system 10A. It can be seen that the sphericity of the microparticles is clearly lower than that of the microparticles in Figure 4. In this case, the average particle diameter d50 was 1.37 μm.

 図6は、後述の晶析システム10C又は晶析システム10Dをバッチ方式で運転して得られた微粒子の電子顕微鏡写真である。図4に示す連続方式で得られた微粒子と同様に、バッチ方式で運転しても、粒子の球形度は平均値で0.9以上であり、高い球形度の微粒子が得られることが分かる。さらに、連続方式に比べ、粒度分布の均一性が大幅に向上し、スパン:(d90-d10)/d50=0.7以下を達成する。この場合の平均粒子径d50は1.40μmであった。 Figure 6 is an electron microscope photograph of microparticles obtained by operating crystallization system 10C or crystallization system 10D (described below) in a batch mode. Similar to the microparticles obtained in a continuous mode shown in Figure 4, even when operated in a batch mode, the sphericity of the particles averages 0.9 or more, demonstrating that highly spherical microparticles can be obtained. Furthermore, compared to the continuous mode, the uniformity of the particle size distribution is significantly improved, achieving a span of (d90 - d10)/d50 = 0.7 or less. The average particle diameter d50 in this case was 1.40 μm.

 上記のような撹拌翼Wcの周速を制御可能な制御部CONを備える晶析装置4を含む晶析システム10Aを用いることで、球形度が高く、ニッケルの含有量が物質量比で90%以上と高く、かつ平均粒子径d50が3μm以下と微小である、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物の微粒子を、製造することができる。さらに、制御部CONの制御の下で主として撹拌翼Wcの周速を調節させることで、得られる金属化合物の微粒子の平均粒子径d50を制御することができる。即ち、撹拌翼Wcの周速を制御可能な制御部CONが設けられ、剪断力と循環流を個別に調節できるようにしたことで、反応槽1では剪断力の伝達に特化した攪拌が可能となる。即ち、撹拌翼Wcの周速を調節することで反応槽1内の混合液に与える剪断力を調節し、図1の循環ポンプ30の回転数を調節することで循環流を調節する。この機構改良による大きなメリットは、主として攪拌翼Wcの周速調整で粒子径の制御が可能となることである。従来の滞留時間やpH値の調整に頼った粒子径制御から、滞留時間、pH値の設定値は製品品質の低下が無い条件で一定のまま、主として攪拌翼Wcの周速調整で粒子径の制御が可能なため、粒子径の制御性能は飛躍的に向上する。この機能性向上により、粒子形状の悪化を引き起こさない滞留時間、および、pH値を維持したまま、粒子径を制御することができ、平均粒子径d50が微小、且つ、球形度が高い高品質のニッケル含有率の高い金属水酸化物を得ることができる。 By using a crystallization system 10A including a crystallizer 4 equipped with a control unit CON capable of controlling the circumferential speed of the agitator blades Wc as described above, it is possible to produce ternary metal hydroxide microparticles composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content of 90% or more by mass, and a minute average particle diameter d50 of 3 μm or less. Furthermore, the average particle diameter d50 of the resulting metal compound microparticles can be controlled by adjusting the circumferential speed of the agitator blades Wc under the control of the control unit CON. In other words, by providing a control unit CON capable of controlling the circumferential speed of the agitator blades Wc and enabling the shear force and circulation flow to be adjusted separately, agitation specialized for the transmission of shear force is possible in the reaction vessel 1. In other words, the shear force applied to the mixed liquid in the reaction vessel 1 is adjusted by adjusting the circumferential speed of the agitator blades Wc, and the circulation flow is adjusted by adjusting the rotation speed of the circulation pump 30 (Figure 1). The major benefit of this mechanical improvement is that particle size can be controlled primarily by adjusting the circumferential speed of the agitator blades Wc. Unlike conventional particle size control, which relied on adjusting residence time and pH value, this technology allows particle size to be controlled primarily by adjusting the peripheral speed of the stirring blades Wc, while maintaining constant residence time and pH value settings that do not degrade product quality. This dramatically improves particle size control performance. This improved functionality allows particle size to be controlled while maintaining residence time and pH values that do not cause deterioration of particle shape, resulting in the production of high-quality metal hydroxide with a high nickel content, a small average particle size d50, and high sphericity.

<第1実施形態の第1の変形例>
 図7は、本発明の第1実施形態の第1の変形例に係る晶析システム10Bを示す概略図である。以下の説明では、第1実施形態に係る晶析システム10Aとの差異のみを説明する。
<First Modification of First Embodiment>
7 is a schematic diagram showing a crystallization system 10B according to a first modification of the first embodiment of the present invention. In the following description, only the differences from the crystallization system 10A according to the first embodiment will be described.

 晶析システム10Bは、撹拌翼Wdの形状が、晶析システム10Aの撹拌翼Wcと異なっている点と、屈曲部Ppが温度調節槽13の中に設けられていない点で晶析システム10Aと異なっている。 Crystallization system 10B differs from crystallization system 10A in that the shape of the agitator blade Wd is different from that of the agitator blade We of crystallization system 10A, and in that the bent portion Pp is not located inside the temperature control tank 13.

 撹拌翼Wdは、図7に示されるように、円盤部8が円筒部2の上端部に設けられている点において撹拌翼Wcと異なっている。また、円筒部2の高さが撹拌翼Wcの円筒部2の高さの半分程度である。このような撹拌翼Wdを備える晶析装置4dを用いることでも、撹拌翼Wcを備える晶析装置4と同様の効果を奏することができる。また、円盤部8よりも上方に円筒部2が設けられていないため、撹拌翼Wdを撹拌翼Wcよりも軽量とすることができる。また撹拌翼Wdを簡易な構造とすることができるので、撹拌翼Wcよりも少ない動力で撹拌翼Wdを運転することができ、晶析装置4dの省エネ化と、撹拌翼Wdの製造の容易化が期待できる。さらに、円筒部2の高さが短く抑えられているため、晶析装置4dを小型化することができる。 As shown in Figure 7, the agitator Wd differs from the agitator Wc in that the disk portion 8 is located at the upper end of the cylindrical portion 2. Furthermore, the height of the cylindrical portion 2 is approximately half that of the agitator Wc. Using a crystallizer 4d equipped with such an agitator Wd can achieve the same effects as the crystallizer 4 equipped with the agitator Wc. Furthermore, because the cylindrical portion 2 is not located above the disk portion 8, the agitator Wd can be made lighter than the agitator Wc. Furthermore, because the agitator Wd can have a simple structure, it can be operated with less power than the agitator Wc, which is expected to improve energy efficiency of the crystallizer 4d and make it easier to manufacture the agitator Wd. Furthermore, because the height of the cylindrical portion 2 is kept short, the crystallizer 4d can be made more compact.

 このような晶析装置4dを含む第1の変形例に係る晶析システム10Bを用いても、晶析システム10Aを使用した場合と同様に、球形度が高く、ニッケルの含有量が物質量比で90%以上と高く、かつ平均粒子径d50が3μm以下と微小である、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物の微粒子を、製造することができる。
 なお、晶析システム10Bに、晶析システム10Aに使用される温度調節槽13が設けられても良い。その場合、晶析システム10Aと同様にスラリD1を所望の量だけ冷却又は加熱することができる。
The use of the crystallization system 10B according to the first modified example including such a crystallizer 4d makes it possible to produce fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content of 90% or more in terms of substance amount ratio, and a very small average particle diameter d50 of 3 μm or less, just as in the case of using the crystallization system 10A.
The crystallization system 10B may be provided with the temperature adjustment tank 13 used in the crystallization system 10A. In this case, the slurry D1 can be cooled or heated by a desired amount, similarly to the crystallization system 10A.

<第1実施形態の第2の変形例>
 図8は、本発明の第1実施形態の第2の変形例に係る晶析システム10Cを示す概略図である。以下の説明では、第1実施形態に係る晶析システム10Aとの差異のみを説明する。
<Second Modification of First Embodiment>
8 is a schematic diagram showing a crystallization system 10C according to a second modification of the first embodiment of the present invention. In the following description, only the differences from the crystallization system 10A according to the first embodiment will be described.

 晶析システム10Cは、晶析システム10Aの屈曲部Ppに代わり、滞留槽10が設けられている点で晶析システム10Aと異なっている。 Crystallization system 10C differs from crystallization system 10A in that a retention tank 10 is provided instead of the bent portion Pp of crystallization system 10A.

 晶析システム10Aと晶析システム10Bが連続方式で運転する場合に採用される構成であるのに対し、晶析システム10Cはバッチ方式で運転する場合に採用される構成である。この場合、屈曲部Ppを用いる場合よりも装置容量が多く確保できるので、運転中に晶析システム10Cを形成する系が外部に対して閉ざされるバッチ方式において、1回の運転でより多くの微粒子を製造することができる。よって、効率の良い微粒子の製造を行うことができる。このような晶析システム10Cをバッチ方式で運転した場合にも、図6に示すような、球形度が高く、ニッケル含有量が物質量比で90%以上と高く、かつ平均粒子径d50が3μm以下の微小粒子を製造することができる。さらに、バッチ方式で微粒子を製造した場合、連続方式に比べ、粒度分布の均一性が大幅に向上し、スパン:(d90-d10)/d50=0.7以下を達成することができる。
 なお、晶析システム10Cの滞留槽10に不図示の撹拌機が設けられていても良い。撹拌機として、例えばスクリュウタイプの公知の撹拌機が設けられていても良い。この場合、滞留槽10での更なる流動性の向上と、滞留槽10にも原料や添加剤を添加する際の分散性を向上することができる。
While the crystallization systems 10A and 10B are configured to be operated continuously, the crystallization system 10C is configured to be operated batchwise. In this case, a larger device capacity can be secured than when the bent portion Pp is used. Therefore, in a batchwise operation in which the system forming the crystallization system 10C is closed to the outside during operation, a larger number of microparticles can be produced in a single operation. Therefore, efficient microparticle production is possible. Even when operating this crystallization system 10C in a batchwise manner, it is possible to produce microparticles with high sphericity, a high nickel content of 90% or more in terms of substance mass ratio, and an average particle diameter d50 of 3 μm or less, as shown in FIG. 6 . Furthermore, when producing microparticles in a batchwise manner, the uniformity of the particle size distribution is significantly improved compared to a continuous method, and a span: (d90-d10)/d50 = 0.7 or less can be achieved.
The retention tank 10 of the crystallization system 10C may be provided with an agitator (not shown). For example, a known screw-type agitator may be provided as the agitator. In this case, the fluidity in the retention tank 10 can be further improved, and the dispersibility when raw materials and additives are added to the retention tank 10 can also be improved.

<第1実施形態の第3の変形例>
 図9は、本発明の第1実施形態の第3の変形例に係る晶析システム10Dを示す概略図である。以下の説明では、第1実施形態の第2の変形例に係る晶析システム10Cとの差異のみを説明する。
<Third Modification of First Embodiment>
9 is a schematic diagram showing a crystallization system 10D according to a third modified example of the first embodiment of the present invention. In the following description, only the differences from the crystallization system 10C according to the second modified example of the first embodiment will be described.

 晶析システム10Dは、晶析システム10Cの滞留槽10に濃縮機11が接続されている点で晶析システム10Cと異なっている。 Crystallization system 10D differs from crystallization system 10C in that a concentrator 11 is connected to the retention tank 10 of crystallization system 10C.

 晶析システム10Dのように、濃縮機11と組合せることで、装置内のスラリ濃度を上昇させ、単位容量当たりの生産量を向上させることができる。原理的には、スラリの流動性があり、ポンプ搬送できる濃度までスラリ濃度を上昇させることができる。濃縮機11には、ろ過機、遠心分離機、シックナーなどを適用することができる。このような晶析システム10Dを用いた場合にも、図6に示すような、球形度が高く、ニッケル含有量が物質量比で90%以上と高く、かつ平均粒子径d50が3μm以下の微小粒子を製造することができる。
 なお、晶析システム10Dの滞留槽10に不図示の撹拌機が設けられていても良い。撹拌機として、例えばスクリュウタイプの公知の撹拌機が設けられていても良い。この場合、滞留槽10での更なる流動性の向上と、滞留槽10にも原料や添加剤を添加する際の分散性を向上することができる。
By combining the crystallization system 10D with a concentrator 11, it is possible to increase the slurry concentration within the system and improve the production volume per unit volume. In principle, the slurry has fluidity and the concentration can be increased to a level that allows it to be pumped. A filter, a centrifuge, a thickener, or the like can be used as the concentrator 11. When using this crystallization system 10D, it is also possible to produce fine particles with high sphericity, a high nickel content of 90% or more in terms of substance amount, and an average particle diameter d50 of 3 μm or less, as shown in FIG. 6.
The retention tank 10 of the crystallization system 10D may be provided with an agitator (not shown). For example, a known screw-type agitator may be provided as the agitator. In this case, the fluidity in the retention tank 10 can be further improved, and the dispersibility when raw materials and additives are added to the retention tank 10 can also be improved.

 ここで、撹拌翼Wc又は撹拌翼Wdを用いる場合の利点を異なる観点から説明する。特許文献3に開示されるようなフラットディスクタービンを用いた場合と比較すると、同じ動力で運転した場合、フラットディスクタービンの1.25倍の翼径を備える撹拌翼Wc又は撹拌翼Wdを、フラットディスクタービンの周速の3.3倍の周速で運転することができる。従って、撹拌翼Wc又は撹拌翼Wdを用いる場合、従来技術よりも、より大きな剪断力を金属水酸化物の微小反応場に与えることができる。これは、フラットディスクタービンに比べると、撹拌翼Wc又は撹拌翼Wdを回転させたときに水から受ける抵抗がより少ないためであると考えられる。そのため、より高速で撹拌翼Wc又は撹拌翼Wdを回転させることができるので、より大きな剪断力を金属水酸化物の微小反応場に与えることができると考えられる。 Here, the advantages of using the impeller Wc or impeller Wd will be explained from a different perspective. Compared to using a flat disk turbine such as that disclosed in Patent Document 3, when operated with the same power, the impeller Wc or impeller Wd, which has a blade diameter 1.25 times that of a flat disk turbine, can be operated at a peripheral speed 3.3 times that of a flat disk turbine. Therefore, when using the impeller Wc or impeller Wd, a greater shear force can be applied to the micro-reaction field of the metal hydroxide than with conventional technology. This is thought to be because the impeller Wc or impeller Wd experiences less resistance from the water when rotated compared to a flat disk turbine. Therefore, the impeller Wc or impeller Wd can be rotated at a higher speed, which is thought to enable a greater shear force to be applied to the micro-reaction field of the metal hydroxide.

 以上、この発明の実施形態とその変形例について図面を参照して詳述してきたが、具体的な構成はこの実施形態とその変形例に限られるものではなく、この発明の要旨を逸脱しない範囲の設計等や実施形態と変形例の相互の組み合わせも含まれる。 The above describes in detail an embodiment of the present invention and its variations with reference to the drawings, but the specific configuration is not limited to this embodiment and its variations, and includes designs that do not deviate from the gist of the invention, as well as combinations of the embodiment and its variations.

 次世代電池向けの正極材に使用可能な程度に高容量及び高出力化を実現可能な、ニッケル含有量が高く、かつ微粒子化を実現した、金属化合物の製造方法と金属化合物の微粒子を提供可能である。 We can provide a manufacturing method for metal compounds and metal compound microparticles that have a high nickel content and are micronized, enabling high capacity and high output sufficient for use as cathode materials in next-generation batteries.

 1 反応槽
 2 円筒部
 3 回転軸
 4、4d 晶析装置
 5a 導入口(第1給液部)
 5b 給液部(第2給液部)
 6 排出口
 8 円盤部
 h 孔
 10A、10B、10C、10D 晶析システム
 22、23、24 配管
 30 循環ポンプ
 31 第2循環ポンプ
 Po 循環管路
 Pp 屈曲部
 Po1、Po2、Po3、Po4、Po5、Po6 直管部
 C、C、C、C、C、C   曲管部
 Wc、Wd 撹拌翼
REFERENCE SIGNS LIST 1 Reaction tank 2 Cylindrical part 3 Rotating shaft 4, 4d Crystallizer 5a Inlet (first liquid supply part)
5b Liquid supply part (second liquid supply part)
6 Discharge port 8 Disk portion h Hole 10A, 10B, 10C, 10D Crystallization system 22, 23, 24 Piping 30 Circulation pump 31 Second circulation pump Po Circulation pipeline Pp Bent portion Po1, Po2, Po3, Po4, Po5, Po6 Straight pipe portion C, C1 , C2 , C3 , C4 , C5 Bent pipe portion Wc, Wd Stirring blade

Claims (12)

 径方向に貫通する複数の孔を備えるとともに中心軸の回りに回転可能な撹拌翼と、
 前記撹拌翼を同心状に内部に収容可能な有底円筒状の反応槽と、
 前記反応槽に設けられるとともに前記反応槽の内部に第1の反応液を供給可能な第1給液部と、
 前記撹拌翼に設けられるとともに前記反応槽の内部に第2の反応液を供給可能な第2給液部と、
 を備える晶析装置を使用し、
 前記第1給液部から前記第1の反応液を供給するとともに前記第2給液部から前記第2の反応液を供給し、
 前記撹拌翼を略25m/s以上の周速で回転させることにより前記第1の反応液と前記第2の反応液を反応させ、金属化合物の微粒子を析出させる、金属化合物の微粒子の製造方法。
a stirring blade having a plurality of holes penetrating in the radial direction and rotatable around a central axis;
a cylindrical reaction vessel with a bottom that can accommodate the stirring blade concentrically therein;
a first liquid supply unit provided in the reaction tank and capable of supplying a first reaction liquid into the reaction tank;
a second liquid supply unit provided on the stirring blade and capable of supplying a second reaction liquid into the reaction tank;
A crystallizer comprising:
supplying the first reaction liquid from the first liquid supply unit and the second reaction liquid from the second liquid supply unit;
A method for producing fine particles of a metal compound, comprising: rotating the stirring blade at a peripheral speed of approximately 25 m/s or more to react the first reaction liquid with the second reaction liquid, thereby precipitating fine particles of the metal compound.
 前記晶析装置の前記撹拌翼は、
 円筒状の円筒部と、
 前記円筒部の内周面に外縁部が固定される円盤状の円盤部と、
 前記円盤部の平面視の中心から前記中心軸に沿って上方に延びる回転軸と、を備え、
 前記円盤部と前記回転軸との内部を前記第2の反応液が流通可能であり、前記円盤部の前記外縁部に前記第2給液部が設けられている、請求項1に記載の金属化合物の微粒子の製造方法。
The stirring blade of the crystallizer is
a cylindrical portion;
a disk-shaped portion having an outer peripheral portion fixed to an inner peripheral surface of the cylindrical portion;
a rotation axis extending upward from the center of the disk portion in a plan view along the central axis,
2. The method for producing metal compound microparticles described in claim 1, wherein the second reaction liquid can flow through the interior of the disk portion and the rotating shaft, and the second liquid supply portion is provided on the outer edge of the disk portion.
 前記晶析装置の前記第2給液部は下方に向けて開口している、請求項2に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to claim 2, wherein the second liquid supply section of the crystallization device opens downward.  前記晶析装置の前記円盤部より上側の前記円筒部において、前記径方向に貫通する複数の孔が閉塞されているとともに、前記円筒部の内周面に外縁部が固定される円盤状の第2円盤部が前記円筒部の上端部に設けられている、請求項3に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to claim 3, wherein the cylindrical portion of the crystallization device above the disk portion has a plurality of holes penetrating in the radial direction blocked, and a second disk-shaped portion, the outer edge of which is fixed to the inner circumferential surface of the cylindrical portion, is provided at the upper end of the cylindrical portion.  前記晶析装置の前記円盤部が前記円筒部の上端部に設けられる、請求項3に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to claim 3, wherein the disk portion of the crystallization device is provided at the upper end of the cylindrical portion.  前記晶析装置の前記円筒部の外周面と前記反応槽の内周面との間のクリアランスをL3とし、前記円筒部の高さをHeとした場合に、He/L3が10以上である、請求項2から請求項5のいずれか一項に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to any one of claims 2 to 5, wherein He/L3 is 10 or greater, where L3 is the clearance between the outer peripheral surface of the cylindrical portion of the crystallization device and the inner peripheral surface of the reaction tank, and He is the height of the cylindrical portion.  前記晶析装置の前記第2給液部は複数設けられている、請求項1から請求項5のいずれか一項に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to any one of claims 1 to 5, wherein the crystallization device has a plurality of second liquid supply sections.  前記晶析装置と、
 前記晶析装置の排出口から排出される前記微粒子を含むスラリを流動させ前記晶析装置の前記第1給液部から前記晶析装置内に前記スラリを循環させる循環管路と、
 前記スラリを前記晶析装置と前記循環管路との間で循環させる循環ポンプと、を備え、
 前記循環管路は、蛇行形状をなす屈曲部を有する晶析システムを用いるとともに、前記晶析システムに投入される金属系原料のうちニッケルが物質量比で90%以上である、請求項1から請求項5のいずれか一項に記載の金属化合物の微粒子の製造方法。
The crystallizer;
a circulation pipe that causes the slurry containing the fine particles discharged from the discharge port of the crystallizer to flow and circulates the slurry from the first liquid supply part of the crystallizer into the crystallizer;
a circulation pump that circulates the slurry between the crystallizer and the circulation line;
6. The method for producing fine particles of a metal compound according to claim 1, wherein the circulation pipeline uses a crystallization system having a serpentine bend, and nickel accounts for 90% or more of the metal-based raw materials fed into the crystallization system in terms of substance amount ratio.
 前記第1の反応液と前記第2の反応液との混合液のpHと、前記微粒子の前記晶析システムにおける滞留時間とを一定に維持する、請求項8に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to claim 8, wherein the pH of the mixture of the first reaction liquid and the second reaction liquid and the residence time of the fine particles in the crystallization system are maintained constant.  前記撹拌翼の前記周速を調節することで、前記微粒子の平均粒子径d50を調整する、請求項8に記載の金属化合物の微粒子の製造方法。 The method for producing fine particles of a metal compound according to claim 8, wherein the average particle diameter d50 of the fine particles is adjusted by adjusting the peripheral speed of the stirring blade.  平均粒子径d50が3μm以下であり、かつニッケルの物質量比が90%以上である、請求項1から請求項5のいずれか一項に記載の製造方法により製造された、金属化合物の微粒子。 Fine particles of a metal compound produced by the production method described in any one of claims 1 to 5, having an average particle diameter d50 of 3 μm or less and a nickel mass ratio of 90% or more.  前記微粒子は、ニッケル、コバルト、マンガンから構成される三元系金属水酸化物の微粒子である、請求項11に記載の金属化合物の微粒子。 The metal compound microparticles described in claim 11, wherein the microparticles are microparticles of a ternary metal hydroxide composed of nickel, cobalt, and manganese.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10265225A (en) * 1997-03-24 1998-10-06 Matsushita Electric Ind Co Ltd Metal hydroxide production equipment for battery construction
WO2020202602A1 (en) * 2019-03-29 2020-10-08 Jx金属株式会社 Oxide-based positive electrode active material for all-solid-state lithium ion batteries, method for producing precursor of oxide-based positive electrode active material for all-solid-state lithium ion batteries, method for producing oxide-based positive electrode active material for all-solid-state lithium ion batteries, and all-solid-state lithium ion battery
WO2022019273A1 (en) * 2020-07-21 2022-01-27 住友金属鉱山株式会社 Method for producing nickel-containing hydroxide, method for producing positive electrode active material for lithium ion secondary batteries, positive electrode active material for lithium ion secondary batteries, and lithium ion secondary battery
WO2022230420A1 (en) * 2021-04-28 2022-11-03 月島機械株式会社 Crystallization method, crystallization device, and crystallization system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10265225A (en) * 1997-03-24 1998-10-06 Matsushita Electric Ind Co Ltd Metal hydroxide production equipment for battery construction
WO2020202602A1 (en) * 2019-03-29 2020-10-08 Jx金属株式会社 Oxide-based positive electrode active material for all-solid-state lithium ion batteries, method for producing precursor of oxide-based positive electrode active material for all-solid-state lithium ion batteries, method for producing oxide-based positive electrode active material for all-solid-state lithium ion batteries, and all-solid-state lithium ion battery
WO2022019273A1 (en) * 2020-07-21 2022-01-27 住友金属鉱山株式会社 Method for producing nickel-containing hydroxide, method for producing positive electrode active material for lithium ion secondary batteries, positive electrode active material for lithium ion secondary batteries, and lithium ion secondary battery
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