WO2025192206A1 - Liquid crystal display device - Google Patents
Liquid crystal display deviceInfo
- Publication number
- WO2025192206A1 WO2025192206A1 PCT/JP2025/005591 JP2025005591W WO2025192206A1 WO 2025192206 A1 WO2025192206 A1 WO 2025192206A1 JP 2025005591 W JP2025005591 W JP 2025005591W WO 2025192206 A1 WO2025192206 A1 WO 2025192206A1
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- WO
- WIPO (PCT)
- Prior art keywords
- liquid crystal
- optical compensation
- layer
- formula
- compensation layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
Definitions
- the present invention relates to a liquid crystal display device.
- IPS and FFS Flexible Field Switching liquid crystal display devices are not driven by applying an electric field between upper and lower substrates and causing liquid crystal molecules to rise, as in TN (Twisted Nematic) and VA (Vertical Alignment) types, but are of a type (mode) known as a transverse electric field type, in which liquid crystal molecules are made to respond in an in-plane direction of the substrate by an electric field that includes a component that is nearly parallel to the substrate surface.
- IPS and FFS types are known as driving methods that have characteristics such as a wide viewing angle and little chromaticity shift or color tone change, because their structures in principle have few limitations on the viewing angle. In recent years, they have become widespread in a wide range of applications, from display devices for mobile terminals to high-definition and high-image-quality commercial use, in addition to television applications.
- JP 2010-107953 A Japanese Patent Application Laid-Open No. 2005-309382 Japanese Patent Application Laid-Open No. 2007-279411 Japanese Patent Application Laid-Open No. 2023-054645
- an optically anisotropic layer that functions as a ⁇ /2 plate is often used, and the principle behind this is said to be compensation through a mechanism similar to that described in JP 2009-122151 A.
- the optically anisotropic layer There are no particular restrictions on the optically anisotropic layer as long as it is configured to achieve this function, and various configurations have been proposed to date.
- the inventors found that retardation present on the surface opposite the optically anisotropic layer, across the cell substrate, has a significant impact on light leakage in the horizontal direction during black display.
- the objective of the present invention is to provide a lateral electric field type liquid crystal display device that reduces light leakage during black display when viewed from the side.
- a liquid crystal display device having at least a first polarizer, a first optical compensation layer, a liquid crystal cell, a second polarizer, and a backlight in this order,
- the liquid crystal cell has a pair of substrates arranged opposite to each other, at least one of which has an electrode, and an alignment-controlled liquid crystal layer arranged between the pair of substrates, and by applying a voltage to the electrodes, an electric field having a component parallel to the substrate having the electrode is formed;
- an absorption axis of the first polarizer is parallel to a slow axis of the first optical compensation layer, a slow axis of the alignment-controlled liquid crystal layer in black display and an absorption axis of the first polarizer are perpendicular to each other;
- an absorption axis of the first polarizer and an absorption axis of the second polarizer are perpendicular to each other, an in-plane retardation Re1(550) of the first optical compensation layer at a wavelength of 550 nm satis
- the liquid crystal display device according to any one of [1] to [6], comprising, between the liquid crystal layer and the second polarizer, an electrode substrate having retardation in a film thickness direction and a second optical compensation layer, in this order from the liquid crystal layer side.
- the second optical compensation layer is a film in which a rod-like liquid crystalline compound is fixed in a state of being aligned in a direction perpendicular to the substrate surface.
- the second optical compensation layer is a cellulose acylate film.
- the present invention makes it possible to provide an in-plane switching liquid crystal display device that reduces light leakage during black display when viewed from the side.
- FIG. 1 is a schematic diagram showing an example of an embodiment of the present invention.
- a numerical range expressed using “ ⁇ ” means a range that includes the numerical values written before and after " ⁇ " as the lower and upper limits.
- a polarizing plate refers to a polarizer with a protective layer or functional layer disposed on at least one surface, and the terms polarizer and polarizing plate are used interchangeably.
- parallel and perpendicular do not mean parallel and perpendicular in the strict sense, but rather mean a range of ⁇ 5° from parallel or perpendicular, respectively.
- (meth)acrylate refers to either acrylate or methacrylate
- (meth)acrylic refers to either acrylic or methacrylic
- (meth)acryloyl refers to either acryloyl or methacryloyl.
- liquid crystal composition and liquid crystalline compound also conceptually include those that no longer exhibit liquid crystallinity due to curing or the like.
- Re( ⁇ ) and Rth( ⁇ ) respectively represent the in-plane retardation and the retardation in the thickness direction (film thickness direction) at a wavelength ⁇ , which is 550 nm unless otherwise specified.
- NAR-4T Abbe refractometer
- DR-M2 multi-wavelength Abbe refractometer
- values in the Polymer Handbook John Wiley & Sons, Inc.
- catalogs of various optical films can be used.
- Examples of average refractive index values of major optical films are as follows: cellulose acylate (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethyl methacrylate (1.49), and polystyrene (1.59).
- the liquid crystal display device shown in FIG. 1 includes a liquid crystal cell (7-9), first polarizers 16 (1-6) and second polarizers 17 (10-13) sandwiching the liquid crystal cell, and a backlight unit 14 disposed outside the second polarizer 17.
- the liquid crystal cell (7-9) includes an upper liquid crystal cell substrate 7, a lower liquid crystal cell substrate 9, and a liquid crystal layer 8 sandwiched between them.
- the lower liquid crystal cell substrate 9 has an electrode layer (not shown in FIG. 1 ) configured to apply an electric field parallel to the surface of the lower liquid crystal cell substrate 9 to the liquid crystal layer.
- the electrode layer is typically made of transparent indium tin oxide (ITO). Alignment layers (not shown in FIG.
- the alignment layer is preferably a UV (ultraviolet) alignment layer in order to maintain the symmetry of the display.
- a color filter may be disposed on the upper substrate 7 of the liquid crystal cell (between the liquid crystal layer 8 and the first optical compensation layer 15).
- the terms “upper side” and “lower side” do not refer to the vertical direction, but rather to the positional relationship of each layer stacked on the irradiation surface of the backlight unit 14, with the backlight unit 14 side being referred to as the lower side and the side away from the backlight unit 14 being referred to as the upper side.
- the backlight unit 14 side being referred to as the lower side and the side away from the backlight unit 14 being referred to as the upper side.
- only one row of liquid crystal molecules 8 in the liquid crystal layer of the liquid crystal cell is shown aligned in the vertical direction (film thickness direction), but the liquid crystal layer contains a large number of liquid crystal molecules in the in-plane direction and film thickness direction, and these liquid crystal molecules are aligned in a predetermined orientation state.
- the first polarizing plate 16 has, from the top, a protective film 1, a first polarizer 2, and a first optical compensation layer 15 having a first optical compensation layer b4 and a first optical compensation layer a5, in this order.
- the second polarizing plate 17 has, from the top, a second optical compensation layer 10, a second polarizer 11, and a protective film 13, in this order. That is, the liquid crystal display device shown in FIG.
- a protective film 1 has, in this order, a protective film 1, a first polarizer 2, a first optical compensation layer 15 having a first optical compensation layer b4 and a first optical compensation layer a5, a liquid crystal cell upper substrate 7, a liquid crystal layer 8, a liquid crystal cell lower substrate 9, a second optical compensation layer 10, a second polarizer 11, a protective film 13, and a backlight unit 14.
- liquid crystal display devices are arranged so that the absorption axis 3 of the polarizer on the viewing side (first polarizer 2) is horizontal, in order to be suitable for polarized sunglasses. Therefore, in this application, the horizontal direction corresponds to the direction of the absorption axis 3 of the first polarizer 2.
- the layer having retardation in the film thickness direction means a layer having an absolute value of Rth of 2 nm or more at any one of wavelengths of 450 nm, 550 nm, and 650 nm. Furthermore, the total in-plane retardation Re_total(550) and the total retardation in the film thickness direction Rth_total(550) of the layers between the liquid crystal layer 8 and the second polarizer 11 satisfy the following formulas (2) and (3).
- Formula (2) 0nm ⁇ Re_total(550) ⁇ 10nm
- Formula (3) Rth_total (550) ⁇ -10nm
- any of the liquid crystal cell lower substrate 9 of the liquid crystal cell, the second optical compensation layer 10 described below, and other members or protective films, or all of them may be present between the liquid crystal layer 8 and the second polarizer 11.
- the second optical compensation layer 10 may not be used.
- the layer having retardation in the film thickness direction and present between the liquid crystal layer 8 and the second polarizer 11 may include the liquid crystal cell lower substrate 9, the second optical compensation layer 10, and other members or protective films, or may include the liquid crystal cell lower substrate 9 without the second optical compensation layer 10.
- the upper limit of Re_total(550) is preferably 5 nm or less, and more preferably 3 nm or less.
- the lower limit of Rth_total(550) is preferably ⁇ 80 nm or more, more preferably ⁇ 50 nm or more, and the upper limit is preferably ⁇ 15 nm or less. That is, it is more preferable that Rth_total(550) satisfies the following formula (24).
- Formula (24) -50nm ⁇ Rth_total(550) ⁇ -15nm It is preferable that the sum of the in-plane retardations Re_total(450) and the sum of the retardations in the film thickness direction Rth_total(450) at a wavelength of 450 nm of the layers between the liquid crystal layer 8 and the second polarizer 11 satisfy the following formulas (4) and (5).
- the upper limit of Re_total(450) is preferably 15 nm or less, and more preferably 10 nm or less.
- the lower limit of Rth_total(450) is preferably ⁇ 100 nm or more, and more preferably ⁇ 70 nm or more, and the upper limit is preferably ⁇ 25 nm or less, and more preferably ⁇ 30 nm or less.
- Rth_total(550) and Rth_total(450) satisfy the following formula (23).
- the upper limit of Rth_total(450)-Rth_total(550) is preferably -5 nm or less, and more preferably -10 nm or less.
- the lower limit of Rth_total(450)-Rth_total(550) is preferably -80 nm or more, and more preferably -50 nm or more. That is, it is preferable that Rth_total(550) and Rth_total(450) satisfy the following formula (25).
- first polarizing plate 16 has protective film 1, first polarizer 2, and first optical compensation layer 15 (4 to 6) in this order.
- Second polarizing plate 17 has second polarizer 11, protective film 13 arranged on the lower surface thereof, and second optical compensation layer 10 arranged on the upper surface of second polarizer 11.
- the liquid crystal cell is disposed between the second polarizer 16 and the first polarizer 17 .
- the absorption axis 3 of the first polarizer 2 in the first polarizing plate 16 and the absorption axis 12 of the second polarizer 11 in the second polarizing plate 17 are arranged so as to be perpendicular to each other.
- the absorption axis 3 of the first polarizer 2 in the first polarizing plate 16 is arranged so as to be perpendicular to the slow axis direction of the liquid crystal molecules 8 in the liquid crystal cell when no voltage is applied (OFF state).
- the slow axis of the alignment-controlled liquid crystal layer during black display and the absorption axis 3 of the first polarizer 2 are perpendicular to each other.
- the in-plane retardation Re1(550) of the first optical compensation layer 15 at a wavelength of 550 nm satisfies the following formula (1).
- the first optical compensation layer 15 has the same effect as a known compensation layer used in a lateral electric field type liquid crystal display device, and is preferably a layer having a phase difference of about a ⁇ /2 plate. 1
- the first optical compensation layer 15 is composed of two layers, a first optical compensation layer a5 and a first optical compensation layer b4.
- the first optical compensation layer a5 is a layer having in-plane retardation
- the first optical compensation layer b4 is a layer having retardation in the film thickness direction.
- the slow axis 6 of the first optical compensation layer a5 and the absorption axis 3 of the first polarizer 2 are arranged in directions parallel to each other. Furthermore, it is preferable that the ratio of the in-plane retardation Re1(450) at a wavelength of 450 nm to the in-plane retardation Re1(550) at a wavelength of 550 nm of the first optical compensation layer 15 satisfies the following formula (10).
- the lower limit of Re1(450)/Re1(550) is preferably 0.85 or more, more preferably 0.95 or more, and the upper limit is preferably 1.20 or less, more preferably 1.10 or less.
- the first optical compensation layer 15 is composed of two layers, the first optical compensation layer a5 and the first optical compensation layer b6. It is preferable that the in-plane retardation Re1a(550) and the retardation in the film thickness direction Rth1a(550) of the first optical compensation layer a5 at a wavelength of 550 nm satisfy the following formulas (13) and (14), and it is preferable that the in-plane retardation Re1b(550) and the retardation in the film thickness direction Rth1b(550) of the first optical compensation layer b4 at a wavelength of 550 nm satisfy the following formulas (15) and (16).
- the first optical compensation layer 15 may have a different configuration or may be composed of one layer. Details of the first optical compensation layer 15 will be described later.
- the second optical compensation layer 10 has retardation in the film thickness direction, and it is more preferable that the in-plane retardation Re2(550) and the retardation Rth2(550) in the film thickness direction of the second optical compensation layer 10 at a wavelength of 550 nm satisfy the following formulas (8) and (9): Formula (8): 0nm ⁇ Re2(550) ⁇ 10nm Formula (9): -100nm ⁇ Rth2(550) ⁇ -10nm This makes it possible to more suitably reduce light leakage in black display when viewed from the side.
- the second optical compensation layer 10 will be described in detail later.
- FIG. 1 consider the case where light is incident from a backlight unit 14 disposed outside the second polarizing plate 17 (the side opposite the liquid crystal cell side of the second polarizer 11).
- a non-driven state (OFF state) in which no driving voltage is applied to the electrodes (not shown in FIG. 1 )
- the liquid crystal molecules 8 in the liquid crystal layer are aligned substantially parallel to the surfaces of the upper substrate 7 and the lower substrate 9 of the liquid crystal cell, with their long axes parallel to the absorption axis 12 of the second polarizer 11.
- the light that has been polarized in a predetermined state by the second polarizer 11 has its polarization state changed by the birefringence effect of the liquid crystal molecules 8, and as a result, passes through the first polarizer 2. At this time, white is displayed.
- the retardation in the film thickness direction and the in-plane retardation of the layer between the liquid crystal layer 8 and the second polarizer 11 are controlled within the above-mentioned ranges, and the phase difference of the first optical compensation layer is set within a predetermined range, thereby reducing light leakage in the lateral field of view that occurs during black display.
- the total thickness-direction retardation Rth_total(550) of the layers between the liquid crystal layer 8 and the second polarizer 11 can be suitably reduced.
- an isotropic layer without phase difference is preferred between the liquid crystal layer 8 and the second polarizer 11. This is because an isotropic layer between these layers can suppress changes in the polarization state due to the phase difference of the liquid crystal layer 8.
- a liquid crystal display device can be designed that reduces light leakage in all viewing directions.
- the actual first optical compensation layer is not an ideal compensation layer across the entire visible light range, and as a result, light leakage cannot be sufficiently suppressed.
- the phase difference of the liquid crystal layer 8 is effectively utilized, thereby selectively reducing light leakage in the lateral viewing direction.
- the liquid crystal material constituting the liquid crystal layer used in the liquid crystal display device of the present invention is not particularly limited.
- a nematic liquid crystal with a positive dielectric anisotropy ⁇ may be used as the liquid crystal material in the liquid crystal display device configured as shown in FIG. 1 .
- the thickness (gap) of the liquid crystal layer is preferably greater than 2.8 ⁇ m and less than 4.5 ⁇ m. Setting the retardation ( ⁇ n ⁇ d) of the liquid crystal layer to greater than 0.25 ⁇ m and less than 0.40 ⁇ m more easily achieves transmittance characteristics with almost no wavelength dependency within the visible light range. The maximum transmittance can be achieved when the liquid crystal molecules are rotated 45 degrees horizontally from their original alignment direction.
- the thickness (gap) of the liquid crystal layer can be controlled using polymer beads. Of course, a similar gap can also be achieved using glass beads, fibers, and resin columnar spacers.
- the liquid crystal material is not particularly limited as long as it is a nematic liquid crystal. The larger the value of the dielectric anisotropy ⁇ , the lower the driving voltage can be, and the smaller the refractive index anisotropy ⁇ n, the thicker the liquid crystal layer (gap), which shortens the liquid crystal filling time and reduces gap variation.
- the liquid crystal cell used in the liquid crystal display device of the present invention comprises a pair of opposing substrates, at least one of which has an electrode, and a liquid crystal layer disposed between the substrates and having an alignment control. It is preferable to form an alignment film for aligning liquid crystal molecules on both inner, facing surfaces of the liquid crystal cell substrates.
- An electrode layer is formed on the facing surface of one of the pair of substrates, and in this invention, the substrate on which the electrode layer is formed is defined as the electrode substrate. It is also preferable to form a color filter on the facing surface of one of the pair of substrates.
- the substrates on which the electrode layer and the color filter are formed may be the same or different.
- a polarizer may be disposed inside the liquid crystal cell, or an optically anisotropic layer that contributes to optical compensation for the retardation of the liquid crystal layer may be disposed. It is also common to dispose columnar or spherical spacers to maintain the distance (cell gap) between the two substrates.
- Other components that may be disposed within the cell include a reflector, a condenser lens, a brightness enhancement film, a light-emitting layer, a fluorescent layer, a phosphorescent layer, an anti-reflection film, an anti-fouling film, and a hard coat film.
- Transparent glass substrates are generally used as substrates for liquid crystal cells, but silicon glass substrates, which are harder and can withstand high temperatures, can also be used. Plastic substrates with excellent heat resistance and substrates made from polymeric materials can also be used. Flexibility can be achieved by using substrates made from deformable materials.
- the electrode layer preferably comprises at least a plurality of pixel electrodes and further comprises a common electrode and an insulating layer disposed therebetween.
- the common electrode may be an unpatterned electrode or a linear electrode.
- the electrode layer is preferably made of a transparent material, such as an ITO electrode.
- the pixel electrode is preferably linear, but may be any shape, such as a mesh, spiral, or dotted, as long as it allows the electric field from the common electrode to pass through.
- a floating electrode with a neutral potential may also be added.
- the insulating layer may be made of an inorganic material, such as an oxide such as SiO2 or a nitride such as SiN, or an organic material, such as an acrylic or epoxy material.
- the liquid crystal display device of the present invention preferably includes at least an electrode substrate having retardation in the film thickness direction between the liquid crystal layer and the second polarizer. That is, of the pair of substrates, the substrate on the second polarizer side is an electrode substrate, and this electrode substrate preferably has retardation in the film thickness direction.
- the electrode substrate having retardation in the film thickness direction refers to an electrode substrate having an absolute value of Rth of 2 nm or more at any one of wavelengths of 450 nm, 550 nm, and 650 nm.
- the electrode substrate preferably has an in-plane retardation Re3(550) at a wavelength of 550 nm and a retardation Rth3(550) in the film thickness direction that satisfy the following formulas (6) and (7).
- the liquid crystal display device does not need to have a second optical compensation layer.
- the in-plane retardation Re and the retardation Rth in the film thickness direction of the electrode substrate are measured values for the entire substrate including the electrodes, and are obtained by separating the two substrates of the liquid crystal cell, washing away the liquid crystal layer with a solvent, and then measuring the phase difference of the entire substrate including the electrodes.
- the Rth of the electrode substrate As a method for controlling the Rth of the electrode substrate, for example, it is possible to change the Rth of the electrode layer by selecting a material for the insulating layer. Another method is to develop structural birefringence by laminating electrodes and/or insulating layers. Furthermore, the Rth of the electrode substrate can also be controlled by providing a separate retardation layer on the electrode substrate.
- the upper limit of Re3(550) is preferably 5 nm or less, and more preferably 3 nm or less.
- the lower limit of Rth3(550) is preferably ⁇ 80 nm or more, and more preferably ⁇ 50 nm or more, and the upper limit is preferably ⁇ 15 nm or less, and more preferably ⁇ 20 nm or less.
- the upper limit of the in-plane retardation Re3(450) of the electrode substrate at a wavelength of 450 nm is preferably 15 nm or less, more preferably 10 nm or less.
- the lower limit of the retardation Rth3(450) in the film thickness direction at a wavelength of 450 nm of the electrode substrate is preferably ⁇ 100 nm or more, more preferably ⁇ 70 nm or more, and the upper limit is preferably ⁇ 10 nm or less, more preferably ⁇ 20 nm or less.
- a pixel In a liquid crystal display device that displays color using color filters, a pixel is usually formed by a set of subpixels (pixel regions) of the three primary colors of light, red, green, and blue. A pixel may also be formed by subpixels of three or more colors.
- One embodiment of the present invention is a multi-gap embodiment in which the subpixels of each color that make up a pixel each have a different cell gap.
- a structure called a multi-domain in which one pixel is divided into a plurality of regions may be used to adjust color balance and average viewing angle characteristics.
- the first optical compensation layer in the present invention can be one having a compensation function used for compensation in a known in-plane switching mode.
- the first optical compensation layer may be composed of one layer or two or more layers.
- the first optical compensation layer satisfies the following formula (1).
- the slow axis of the first optical compensation layer is preferably arranged so as to be parallel to the absorption axis of the polarizer arranged on the same side of the liquid crystal cell.
- Formula (1) 80nm ⁇ Re1(550) ⁇ 320nm
- the first optical compensation layer preferably satisfies the formula (10).
- the preferred range of Re1(450)/Re1(550) is as described above.
- the first optical compensation layer may be made of any material as long as it has the above-mentioned retardation, but from the viewpoint of ease of production, a polymer film and a layer formed using a liquid crystal composition are preferred.
- the polymer film is preferably selected from a cellulose acylate film, a cyclic olefin polymer film, and an acrylic polymer film, and the acrylic polymer film preferably contains an acrylic polymer containing at least one unit selected from a lactone ring unit, a maleic anhydride unit, and a glutaric anhydride unit.
- the liquid crystal compound in the liquid crystal composition may be a known compound such as a discotic liquid crystal compound or a rod-shaped liquid crystal compound, and preferably has a polymerizable group to fix the alignment state, i.e., the liquid crystal composition is preferably a polymerizable liquid crystal composition.
- the first optical compensation layer may be a laminate obtained by laminating the above-mentioned polymer film and a layer formed using a liquid crystal composition.
- the first optical compensation layer may be a laminate obtained by laminating a plurality of polymer films.
- the first optical compensation layer may be a single layer obtained by peeling off a layer formed from a composition containing a liquid crystal compound having a polymerizable group.
- the thickness of the polymer film is preferably as thin as possible for the purpose of reducing the thickness of the device or the like, as long as the optical properties, mechanical properties, and manufacturability are not impaired.
- the thickness is preferably 1 to 150 ⁇ m, more preferably 1 to 70 ⁇ m, and particularly preferably 1 to 30 ⁇ m.
- the first optical compensation layer alone preferably has a phase difference of about a ⁇ /2 plate.
- the in-plane retardation Re1(550) at a wavelength of 550 nm and the retardation in the film thickness direction Rth1(550) satisfy the following formulas (11) and (12): Formula (11): 150nm ⁇ Re1(550) ⁇ 320nm
- the lower limit of Re1(550) is preferably 180 nm or more, more preferably 200 nm or more
- the upper limit is preferably 300 nm or less, more preferably 280 nm or less.
- the lower limit of Rth1(550) is preferably ⁇ 40 nm or more, more preferably ⁇ 30 nm or more, and the upper limit is preferably 40 nm or less, more
- the first optical compensation layer can be obtained by greatly stretching a film of a polymer having the characteristic that nz>nx.
- a production method for example, in the case of a film using cellulose acetate benzoate, which is a cellulose acylate substituted with an aromatic acyl group, a dope prepared by dissolving cellulose acetate benzoate in a solvent is cast onto a metal support for film formation, the solvent is dried to obtain a film, and this film is stretched at a large stretching ratio of 1.3 to 1.9 times to orient the cellulose molecular chains.
- the first optical compensation layer can also be produced by laminating a shrinkable film to one or both sides of a polymer film and stretching the film under heat, as described in, for example, JP-A Nos. 5-157911 and 2006-72309.
- the thickness of the first optical compensation layer is preferably 1 to 150 ⁇ m, more preferably 1 to 70 ⁇ m, and particularly preferably 1 to 30 ⁇ m.
- the first optical compensation layer a is composed of a first optical compensation layer a and a first optical compensation layer b, where the first optical compensation layer a is a biaxial film (B-plate or positive A-plate) where nx > ny ⁇ nz, and the first optical compensation layer b is a [quasi] uniaxial film (positive [quasi] C-plate) where nx ⁇ ny ⁇ nz.
- the in-plane retardation Re1a(550) and the thickness direction retardation Rth1a(550) at a wavelength of 550 nm of the first optical compensation layer a satisfy the following formulas (13) and (14), and the in-plane retardation Re1b(550) and the thickness direction retardation Rth1b(550) at a wavelength of 550 nm of the first optical compensation layer b satisfy the following formulas (15) and (16).
- the first optical compensation layer a is disposed on the cell substrate side
- the first optical compensation layer b is disposed on the polarizer side.
- the lower limit of Re1a(550) is preferably 100 nm or more, more preferably 110 nm or more, and the upper limit is preferably 150 nm or less, more preferably 140 nm or less.
- the lower limit of Rth1a(550) is preferably 50 nm or more, more preferably 60 nm or more, and the upper limit is preferably 120 nm or less, more preferably 110 nm or less.
- the preferred range of Re1a(450)/Re1a(550) is the same as that of the above formula (10), and the preferred range is also the same.
- the first optical compensation layer a can be obtained by stretching a cellulose acylate film, a cyclic polyolefin film, or a polycarbonate film produced by an appropriate method such as a melt film-forming method or a solution film-forming method, for example, by a longitudinal stretching method using roll peripheral speed control, a transverse stretching method using a tenter, or a biaxial stretching method. Specifically, the description in JP-A-2005-338767 can be referred to. Alternatively, a polymer formed from a composition containing a liquid crystal compound having a polymerizable group that exhibits biaxiality upon orientation can also be used.
- the thickness of the first optical compensation layer a is preferably from 1 to 80 ⁇ m, more preferably from 1 to 40 ⁇ m, and particularly preferably from 1 to 25 ⁇ m.
- the upper limit of Re1b(550) is preferably 20 nm or less, and more preferably 10 nm or less.
- the lower limit of Rth1b(550) is preferably ⁇ 140 nm or more, and more preferably ⁇ 130 nm or more, and the upper limit is preferably ⁇ 60 nm or less, and more preferably ⁇ 70 nm or less.
- the retardation in the film thickness direction of the first optical compensation layer b is not particularly limited; however, in terms of more excellent effects of the present invention, it is preferable that the ratio of the film thickness direction retardation Rth1b(450) at a wavelength of 450 nm to the film thickness direction retardation Rth1b(550) at a wavelength of 550 nm of the second optical compensation layer satisfies the following formula (21): Formula (21): Rth1b(450)/Rth1b(550) ⁇ 1.20 This enables optical compensation over a wider wavelength range in the visible light region, and light leakage in black display when viewed from the side can be further reduced.
- the lower limit of Rth1b(450)/Rth1b(550) is not particularly limited, and is often 0.80 or more, more often 0.85 or more.
- the upper limit of Rth1b(450)/Rth1b(550) is preferably 1.10 or less, more preferably 1.00 or less.
- the first optical compensation layer b can be obtained by forming a film such as a cellulose acylate film, a cyclic polyolefin film, or a polycarbonate film so as not to exhibit in-plane retardation, and stretching the film in the thickness (nz) direction using a heat-shrinkable film or the like. It is also possible to form a layer having a desired retardation by fixing the alignment state of the liquid crystal material, for example, by vertically aligning the rod-shaped liquid crystal compound. That is, the first optical compensation layer b may be a film in which the liquid crystal compound is fixed in an aligned state.
- the first optical compensation layer b may be a film in which the rod-shaped liquid crystal compound is fixed in a state in which it is aligned perpendicular to the substrate surface.
- the thickness of the first optical compensation layer b is preferably from 0.5 to 80 ⁇ m, more preferably from 1 to 40 ⁇ m, and particularly preferably from 1 to 25 ⁇ m.
- the first optical compensation layer b may be formed directly on the surface of the first optical compensation layer a, or may be laminated thereon via a pressure-sensitive adhesive or adhesive.
- the first optical compensation layer preferably has a two-layer structure consisting of a polymer film containing a cycloolefin-based polymer and a liquid crystal composition layer provided adjacent to the polymer film.
- the first optical compensation layer is also preferably a two-layer structure in which the first optical compensation layer a is a [quasi] uniaxial film (negative [quasi] C-plate) where nx ⁇ ny>nz, and the first optical compensation layer b is a biaxial film (B-plate or negative A-plate) where nz ⁇ nx>ny.
- the in-plane retardation Re1a(550) and the thickness direction retardation Rth1a(550) at a wavelength of 550 nm of the first optical compensation layer a satisfy the following formulas (17) and (18), and the in-plane retardation Re1b(550) and the thickness direction retardation Rth1b(550) at a wavelength of 550 nm of the first optical compensation layer b satisfy the following formulas (19) and (20).
- the first optical compensation layer a is disposed on the liquid crystal cell substrate side
- the first optical compensation layer b is disposed on the first polarizer side.
- the upper limit of Re1a(550) is preferably 20 nm or less, and more preferably 10 nm or less.
- the lower limit of Rth1a(550) is preferably 60 nm or more, more preferably 70 nm or more, and the upper limit is preferably 170 nm or less, more preferably 160 nm or less.
- the first optical compensation layer a can be obtained by forming a film having a retardation of nz ⁇ nx, such as a cellulose acylate film, a cyclic polyolefin, or a polycarbonate, so as not to exhibit in-plane retardation, or by offsetting the exhibited in-plane retardation so that nx ⁇ ny is satisfied. It is also possible to form a layer having a phase difference of nz ⁇ nx by fixing the alignment state of the liquid crystal material.
- the thickness of the first optical compensation layer a is preferably from 1 to 80 ⁇ m, more preferably from 1 to 60 ⁇ m, and particularly preferably from 1 to 40 ⁇ m.
- the lower limit of Re1b(550) is preferably 90 nm or more, more preferably 100 nm or more, and the upper limit is preferably 180 nm or less, more preferably 160 nm or less.
- the lower limit of Rth1b(550) is preferably ⁇ 180 nm or more, more preferably ⁇ 160 nm or more, and the upper limit is preferably ⁇ 50 nm or less, more preferably ⁇ 60 nm or less.
- the first optical compensation layer b can be obtained by stretching a polymer film produced by an appropriate method such as an extrusion molding method or a casting film forming method, for example, by a longitudinal stretching method using a roll, a transverse stretching method using a tenter, a biaxial stretching method, etc. Specifically, the description in JP-A-2005-338767 can be referred to.
- the thickness of the first optical compensation layer b is preferably from 1 to 80 ⁇ m, more preferably from 1 to 60 ⁇ m, and particularly preferably from 1 to 40 ⁇ m.
- the first optical compensation layer a and the first optical compensation layer b may be formed directly on one surface of the other, or may be laminated via a pressure-sensitive adhesive or adhesive.
- [Second optical compensation layer] In order to adjust the total retardation of the layers between the liquid crystal layer and the second polarizer to an appropriate range, it is preferable to have a second optical compensation layer in the present invention.
- the second optical compensation layer a known film having any phase difference can be used, but it is preferable that it has retardation in the film thickness direction, and it is more preferable that it is a [quasi] uniaxial film (positive [quasi] C-plate) where nx ⁇ ny ⁇ nz. Having retardation in the film thickness direction means that the absolute value of Rth at any wavelength of 450 nm, 550 nm, or 650 nm is 2 nm or more.
- the retardation of the second optical compensation layer is not particularly limited as long as the total retardation of the layers between the liquid crystal layer and the second polarizer is within a predetermined range, but it is preferable that the in-plane retardation Re2(550) at a wavelength of 550 nm and the retardation in the film thickness direction Rth2(550) satisfy the following formulas (8) and (9).
- the upper limit of Re2(550) is preferably 5 nm or less, and more preferably 3 nm or less.
- the lower limit of Rth2(550) is preferably ⁇ 80 nm or more, and more preferably ⁇ 50 nm or more, and the upper limit is preferably ⁇ 15 nm or less, and more preferably ⁇ 20 nm or less.
- the upper limit of the in-plane retardation Re2(450) at a wavelength of 450 nm is preferably 15 nm or less, more preferably 10 nm or less.
- the lower limit of the retardation Rth2(450) in the film thickness direction at a wavelength of 450 nm is preferably ⁇ 100 nm or more, more preferably ⁇ 70 nm or more, and the upper limit is preferably ⁇ 10 nm or less, more preferably ⁇ 20 nm or less.
- the retardation in the film thickness direction of the second optical compensation layer is not particularly limited; however, in terms of more excellent effects of the present invention, it is preferable that the ratio of the retardation in the film thickness direction Rth2(450) at a wavelength of 450 nm to the retardation in the film thickness direction Rth2(550) at a wavelength of 550 nm of the second optical compensation layer satisfies the following formula (22): Formula (22): Rth2(450)/Rth2(550) ⁇ 1.00
- the upper limit of Rth2(450)/Rth2(550) is not particularly limited, and is often 4.00 or less, more often 3.00 or less.
- the second optical compensation layer can be obtained by forming a film such as cellulose acylate film, cyclic polyolefin film and polycarbonate film so as not to exhibit the in-plane retardation, and stretching it in the thickness (nz) direction using a heat shrinkable film or the like.
- the film such as the above-mentioned cellulose acylate film can be laminated with an adhesive or a pressure sensitive adhesive to adjust the desired in-plane retardation and thickness direction retardation.
- the second optical compensation layer is a triacetyl cellulose film.
- the second optical compensation layer can be formed as a layer having a desired retardation by fixing the alignment state of the liquid crystal material, for example, by vertically aligning the rod-shaped liquid crystal compound.
- the second optical compensation layer may be a film (liquid crystal composition layer) in which the liquid crystal compound is fixed in an aligned state.
- the second optical compensation layer may be a film in which the rod-shaped liquid crystal compound is fixed in a state in which it is aligned vertically to the substrate surface.
- a liquid crystal composition layer may be formed directly on a polarizer, or the formed liquid crystal composition layer may be attached to the polarizer with an adhesive or pressure-sensitive adhesive.
- a two-layer structure including a support and a liquid crystal composition layer may be used, or a structure in which the liquid crystal composition layer is attached to a protective film of the polarizer with an adhesive or pressure-sensitive adhesive.
- the thickness of the second optical compensation layer is preferably 0.1 ⁇ m or less, more preferably 0.2 ⁇ m, and more preferably 200 ⁇ m or less, more preferably 185 ⁇ m.
- the present invention preferably includes, between the liquid crystal layer and the second polarizer, at least an electrode substrate having a retardation in the film thickness direction and a second optical compensation layer, in this order from the liquid crystal layer side. It is more preferable that the second optical compensation layer satisfies the above formulas (8) and (9). In this case, the retardation in the film thickness direction of the electrode substrate is not limited to ⁇ 10 nm or less, and may have a positive Rth.
- the electrode substrate has other necessary requirements, such as a configuration as an electrode, it may have a retardation in the film thickness direction, and this value may be positive.
- the retardation in the film thickness direction of the second optical compensation layer is easier to control than that of the electrode substrate, by combining the second optical compensation layer, a configuration can be achieved in which the total in-plane retardation Re_total(550) and the total retardation in the film thickness direction Rth_total(550) of the layers between the liquid crystal layer and the second polarizer satisfy formulas (2) and (3).
- the polarizing plates have at least a polarizer, and, if necessary, an optical compensation layer and/or a protective film is laminated thereon.
- a polarizing plate first polarizing plate
- the polarizer and the first optical compensation layer are laminated so that the absorption axis of the polarizer and the slow axis of the first optical compensation layer are parallel to each other.
- a protective film may be provided on the surface of the polarizer opposite the optical compensation layer, or a cured resin layer may be disposed thereon, or the polarizer may be directly attached to another component of the liquid crystal display device.
- a protective film may be disposed between the optical compensation layer and the polarizer, or on the surface of the optical compensation layer opposite the polarizer, via a pressure-sensitive adhesive or adhesive.
- An adhesive can be used to laminate the polarizer and optical films such as optical compensation layers and protective films.
- the thickness of the adhesive layer between the polarizer and optical film is preferably approximately 0.01 to 30 ⁇ m, more preferably 0.01 to 10 ⁇ m, and particularly preferably 0.05 to 5 ⁇ m. If the thickness of the adhesive layer is within this range, no lifting or peeling occurs between the laminated optical film and polarizer, and adhesive strength that is sufficient for practical use can be obtained.
- One of the preferred adhesives is a water-based adhesive, that is, an adhesive in which the adhesive components are dissolved or dispersed in water, and an adhesive made of an aqueous solution of a polyvinyl alcohol-based resin is preferably used.
- the polyvinyl alcohol-based resins include vinyl alcohol homopolymers obtained by saponifying polyvinyl acetate, which is a homopolymer of vinyl acetate, vinyl alcohol-based copolymers obtained by saponifying copolymers of vinyl acetate and other monomers copolymerizable therewith, and modified polyvinyl alcohol-based polymers in which the hydroxyl groups of these copolymers are partially modified.
- the adhesive may contain crosslinking agents such as polyaldehydes, water-soluble epoxy compounds, melamine compounds, zirconia compounds, zinc compounds, glyoxylates, etc.
- crosslinking agents such as polyaldehydes, water-soluble epoxy compounds, melamine compounds, zirconia compounds, zinc compounds, glyoxylates, etc.
- the thickness of the adhesive layer obtained is usually 1 ⁇ m or less.
- curable adhesive compositions containing a cationically polymerizable compound that cures upon irradiation with active energy rays or heating and curable adhesive compositions containing a radically polymerizable compound.
- the cationically polymerizable compound include compounds having an epoxy group or an oxetanyl group.
- the epoxy compound is not particularly limited as long as it has at least two epoxy groups in the molecule, and for example, compounds described in detail in JP-A-2004-245925 can be used.
- the radical polymerizable compound is not particularly limited as long as it is a radical polymerizable compound having an unsaturated double bond such as a (meth)acryloyl group or a vinyl group, and examples thereof include monofunctional radical polymerizable compounds, polyfunctional radical polymerizable compounds having two or more polymerizable groups in the molecule, (meth)acrylates having a hydroxyl group, acrylamides, and acryloylmorpholines. These compounds may be used alone or in combination. For example, compounds described in detail in JP 2015-11094 A may be used. Furthermore, a radical polymerizable compound and a cationically polymerizable compound may also be used in combination.
- the optical film is laminated using a laminating roll, dried as necessary, and then irradiated with active energy rays or heated to cure the curable adhesive.
- active energy rays There are no particular restrictions on the light source of the active energy rays, but active energy rays with an emission distribution of wavelengths of 400 nm or less are preferred. Specifically, low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, chemical lamps, black light lamps, microwave-excited mercury lamps, or metal halide lamps are more preferred.
- the surface of the optical film facing the polarizer may be subjected to a surface treatment (e.g., glow discharge treatment, corona discharge treatment, ultraviolet (UV) treatment) or an easy-adhesion layer may be formed, in order to improve the adhesive strength and the wettability of the adhesive to the optical film surface.
- a surface treatment e.g., glow discharge treatment, corona discharge treatment, ultraviolet (UV) treatment
- an easy-adhesion layer may be formed, in order to improve the adhesive strength and the wettability of the adhesive to the optical film surface.
- the polarizers (first polarizer and second polarizer) of the polarizing plate are not particularly limited, and may be so-called linear polarizers that have the function of converting natural light into specific linearly polarized light.
- the polarizers are not particularly limited, but an absorption polarizer can be used.
- an iodine-based polarizer, a dye-based polarizer using a dichroic dye, or a polyene-based polarizer can be used.
- the thickness of the polarizer is not particularly limited, but is preferably 3 ⁇ m to 60 ⁇ m, more preferably 5 ⁇ m to 30 ⁇ m, and particularly preferably 5 ⁇ m to 15 ⁇ m.
- the material for the protective film is not particularly limited, and examples thereof include cellulose acylate (e.g., cellulose triacetate, cellulose diacetate, cellulose acetate butyrate, and cellulose acetate propionate), polyacrylic resins such as polymethyl methacrylate, polyolefins such as polyethylene and polypropylene, polyester resins such as polyethylene terephthalate and polyethylene naphthalate, polyethersulfone films, polyurethane resins, polycarbonate, polysulfone, polyether, polymethylpentene, polyether ketone, (meth)acrylonitrile, and polymers having an alicyclic structure (norbornene resins (Arton: product name, manufactured by JSR Corporation, amorphous polyolefins (Zeonex: product name, manufactured by Zeon Corporation)).
- cellulose acylate e.g., cellulose triacetate, cellulose diacetate, cellulose acetate butyrate, and cellulose acetate
- the optical properties of the protective film preferably satisfy the following formula. 0 nm ⁇ Re(550) ⁇ 10 nm ⁇ 40 nm ⁇ Rth(550) ⁇ 40 nm Furthermore, when a protective film is disposed between the polarizer and the liquid crystal cell, it is more preferable that the following formula be satisfied. 0 nm ⁇ Re(550) ⁇ 5 nm ⁇ 10 nm ⁇ Rth(550) ⁇ 10 nm
- the backlight unit of a liquid crystal display device can be any known backlight unit used in various liquid crystal display devices.
- the backlight unit may be a planar light source in which point light sources such as LEDs (light-emitting diodes), organic light-emitting diodes (OLEDs), and lasers, or linear light sources such as fluorescent lamps (CCFLs), are arranged two-dimensionally, or may be a planar light source using a plate-like light guide plate that receives light emitted from point light sources or linear light sources from the side and emits planar light from the surface.
- the backlight unit is not limited to a planar light source, and may be a point light source or a linear light source.
- the backlight unit may also include optical members for controlling the emitted light, such as a louver member, a prism sheet, and a collimator lens array.
- Example 1 ⁇ Fabrication of IPS-mode liquid crystal display device> A common electrode (ITO) was formed on a glass substrate, and an acrylic organic insulating film (or an inorganic film such as SIN) was formed on top of it. The insulating film was then etched using photolithography (this may be performed simultaneously with the active element manufacturing process such as TFTs) to form domains. Slit pixel electrodes (line width 5 ⁇ m, electrode gap 5 ⁇ m) were then formed on top of this. A photo-alignment film was then formed on top of this and subjected to photo-alignment treatment. A photo-alignment film was also formed on the surface of a separately prepared glass substrate bearing a color filter and subjected to photo-alignment treatment.
- liquid crystal cell 1 Two glass substrates were laminated together with the alignment films facing each other, with a gap (d) of 3.8 ⁇ m between the substrates and the alignment treatment directions of the two glass substrates parallel to each other.
- the ⁇ n ⁇ d value of the liquid crystal layer was 375 nm.
- Liquid crystal cell 2 was prepared by applying, aligning, and curing a liquid crystal layer formed on a glass substrate with composition 1 for forming a liquid crystal layer, which will be described later, and then forming an electrode layer on top of this in the same manner as for liquid crystal cell 1.
- liquid crystal cell 2 has a configuration in which the layers are laminated in the following order: glass substrate/color filter layer/alignment film/liquid crystal layer/alignment film/electrode layer/cured liquid crystal layer/glass substrate.
- the retardation (Re, Rth) of each of the electrode substrate and color filter substrate before the liquid crystal composition was sealed, and the ⁇ n ⁇ d of the prepared liquid crystal cell were measured, and the results are shown in Table 1.
- the above electrode substrate corresponds to an electrode substrate having retardation in the film thickness direction.
- One side of this polymer film was subjected to a corona treatment at a discharge rate of 150 W ⁇ min/ m2 , and a liquid crystal layer-forming composition 1 prepared with the following formulation was applied to the corona-treated surface using a #3.0 wire bar.
- the composition was heated with warm air at 70°C for 90 seconds to dry the solvent and ripen the liquid crystal compound.
- the resulting coating was irradiated with ultraviolet light (300 mJ/ cm2 ) at 40°C under a nitrogen purge and an oxygen concentration of 100 ppm to fix the alignment of the liquid crystal compound, forming a 1 ⁇ m-thick liquid crystal composition layer (corresponding to first optical compensation layer b), thereby producing first optical compensation layer 1.
- the liquid crystal compound was fixed in a state where it was aligned perpendicular to the surface of the cycloolefin polymer film.
- ⁇ Liquid crystal compound R1 A mixture of the following liquid crystal compounds (RA), (RB), and (RC) in a ratio of 83:15:2 (by mass)
- Monomer K1 A-TMMT (Shin-Nakamura Chemical Co., Ltd.)
- Surfactant S1 (weight average molecular weight 15,000, the numerical values for each repeating unit in the structural formula represent mass %)
- Ester Oligomer A (weight average molecular weight: 750)
- Polyester (number average molecular weight 800)
- the core layer cellulose acylate dope 2 and the outer layer cellulose acylate dope 2 were filtered through a filter paper having an average pore size of 34 ⁇ m and a sintered metal filter having an average pore size of 10 ⁇ m, and then the core layer cellulose acylate dope 2 and the outer layer cellulose acylate dope 2 on both sides thereof were simultaneously cast onto a drum at 20°C from a casting nozzle (band casting machine).
- the film was peeled off from the drum, both ends of the film in the width direction were fixed with tenter clips, and the film was stretched in the transverse direction at a stretch ratio of 1.1 times while being dried. Thereafter, the obtained film was further dried by conveying it between the rolls of a heat treatment device to prepare a cellulose acylate film 2 having a thickness of 40 ⁇ m, which was used as protective film 2.
- the protective films 1 and 2 prepared above were immersed in a 2.3 mol/L aqueous sodium hydroxide solution at 55° C. for 3 minutes. The immersed protective films 1 and 2 were then removed, washed in a water bath at room temperature, and neutralized with 0.05 mol/L sulfuric acid at 30° C. The obtained protective films 1 and 2 were washed again in a water bath at room temperature and further dried with hot air at 100° C., and the surfaces of the immersed protective films 1 and 2 were saponified.
- the saponified protective film 1, polyvinyl alcohol-based polarizer, and first optical compensation layer 1 prepared above were bonded together using an adhesive so that the absorption axis of the polarizer and the slow axis of the first optical compensation layer were parallel to each other and the liquid crystal composition layer side of the first optical compensation layer was on the polarizer side, thereby producing a first polarizing plate of Example 1.
- As the adhesive a 3% aqueous solution of PVA (PVA-117H, manufactured by Kuraray Co., Ltd.) was used. In this case, the polarizer and first optical compensation layer 1 had sufficient adhesion for practical use.
- a second polarizing plate was also produced by similarly laminating a saponified protective film 1, a polyvinyl alcohol-based polarizer, and a saponified protective film 2.
- Two more protective films 2 were further laminated to the protective film 2 side using SK2057 manufactured by Soken Chemical & Engineering Co., Ltd., to produce the second polarizing plate of Example 1.
- the three protective films 2 laminated together correspond to the second optical compensation layer.
- the Re and Rth values of the second optical compensation layer are shown in Table 2 below.
- a first polarizing plate and a second polarizing plate were attached to the above-prepared liquid crystal cell 1 using SK2057 manufactured by Soken Chemical Co., Ltd., so that the first optical compensation layer and protective film 2 were respectively on the liquid crystal cell side, thereby producing a liquid crystal display device of Example 1.
- the first polarizing plate and the second polarizing plate were attached so that the slow axis of the liquid crystal layer in the liquid crystal cell and the absorption axis of the first polarizing plate were perpendicular to each other and parallel to each other.
- the first polarizing plate was attached to the color filter substrate side of the liquid crystal cell
- the second polarizing plate was attached to the electrode substrate side.
- the prepared liquid crystal display device was placed on a diffuse light source (backlight unit) with the first polarizer facing up (in other words, the diffuse light source was placed on the second polarizer side), and light leakage in the horizontal viewing direction in black display was measured by the following method.
- the evaluation results are shown in Table 3 below.
- the angle of the slow axis shown in Table 3 indicates the orientation of the slow axis of the first optical compensation layer when the direction of the absorption axis of the first polarizer is taken as 0°.
- the absorption axis of the first polarizer and the slow axis of the first optical compensation layer are parallel, and when the angle of the slow axis is 90°, the absorption axis of the first polarizer and the slow axis of the first optical compensation layer are perpendicular to each other.
- the prepared liquid crystal display device was placed on a diffused light source, and light leakage in the horizontal field of view during black display was measured using a measuring device "EZ-Contrast XL88" (manufactured by ELDIM), and evaluated according to the following criteria. Specifically, the horizontal field of view was measured in four directions tilted 40° left and right and 20° up and down with respect to the direction perpendicular to the display surface of the liquid crystal display device (four directions with azimuth angles of 23.4°, 156.6°, 203.4°, and 336.6° at a polar angle of 42.4°). The direction with the worst light leakage among the four directions was used as the evaluation for each Example and Comparative Example.
- Example 2 A liquid crystal display device of Example 2 was produced and evaluated in the same manner as in Example 1, except that the second polarizing plate was changed. The results are shown in Table 3 above.
- a polarizing plate was produced by laminating protective film 1, a polarizer, and protective film 3. Furthermore, another protective film 3 was laminated on the protective film 3 side using SK2057 manufactured by Soken Chemical & Engineering Co., Ltd., to produce a second polarizing plate of Example 2. The laminate of two protective films 3 corresponds to the second optical compensation layer.
- Example 3 A liquid crystal display device of Example 3 was produced and evaluated in the same manner as in Example 2, except that the film thickness of the first optical compensation layer b was changed to change Rth(550) as shown in Table 3 above, and the number of protective films 3 stacked was changed as shown in Table 2 above. The configuration in which three protective films 3 were stacked corresponds to the second optical compensation layer. The results are shown in Table 3 above.
- Liquid crystal layer-forming composition 2 prepared as shown in the table below was applied to TAC (cellulose-based polymer film; TG40 manufactured by Fujifilm Corporation) using a #1.2 wire bar.
- the composition was heated with warm air at 40°C for 60 seconds to dry the solvent and ripen the liquid crystal compound.
- the resulting coating was then irradiated with ultraviolet light (300 mJ/ cm2 ) at 40°C under a nitrogen purge and an oxygen concentration of 100 ppm to fix the alignment of the liquid crystal compound, thereby producing an optical film in which the liquid crystal composition layer (corresponding to the second optical compensation layer) can be peeled off from the TAC support.
- the liquid crystal composition layer was fixed in a state in which the liquid crystal compound was aligned perpendicular to the TAC surface.
- Monomer K2 Viscoat #360 (Osaka Organic Chemical Industry Ltd.)
- the liquid crystal surface of the peelable optical film thus prepared was bonded to a glass plate using SK2057 manufactured by Soken Chemical Co., Ltd., and the TAC support was peeled off to leave a film of the liquid crystal composition layer alone, which was designated Liquid Crystal Composition Layer 1 (thickness: 0.2 ⁇ m).
- the surface of the peelable optical film prepared on the liquid crystal composition layer side was directly attached to a polarizer using SK2057 manufactured by Soken Chemical Co., Ltd., and then the TAC support was peeled off to prepare a second polarizing plate having protective film 1, polarizer, and liquid crystal composition layer 1 laminated in that order.
- a liquid crystal display device of Example 4 was produced using the second polarizing plate and evaluated as described above in the same manner as in Example 1, except that the Rth(550) of the first optical compensation layer b was changed as shown in Table 2. The results are shown in Table 3.
- Example 5 A liquid crystal display device of Example 5 was produced and evaluated in the same manner as in Example 4, except that Rth was changed to the value shown in Table 2 above by changing the thickness of the liquid crystal composition layer of the peelable optical film (referred to as liquid crystal composition layer 2), and Rth(550) of the first optical compensation layer b was changed to the value shown in Table 3 above. The results are shown in Table 3 above.
- Example 6 The liquid crystal display device of Example 6 was produced in the same manner as in Example 3, except that the following negative C plate was used as the first optical compensation layer a, the following biaxial film was used as the first optical compensation layer b, and the polarizer, first optical compensation layer b, and first optical compensation layer a were laminated in this order. The results are shown in Table 3 above. At this time, the layers were attached so that the absorption axis of the polarizer and the slow axis of the first optical compensation layer b were parallel to each other.
- Example 7 A liquid crystal display device of Example 7 was produced in the same manner as in Example 3, except that a first optical compensation layer was produced by the method described in JP 2006-72309 A and the first optical compensation layer was attached so that the slow axis was parallel to the absorption axis of the polarizer. The results are shown in Table 3 above. In Example 7, the first optical compensation layer consisted of one layer.
- Comparative Example 1 A liquid crystal display device of Comparative Example 1 was produced and evaluated in the same manner as in Example 1, except that a polarizing plate without the 2 ⁇ 3 protective films on the liquid crystal cell substrate side, i.e., without the second optical compensation layer, was used as the second polarizing plate. The results are shown in Table 3 above.
- Example 8 A liquid crystal display device of Example 8 was fabricated and evaluated in the same manner as in Comparative Example 1, except that liquid crystal cell 2 was used instead of liquid crystal cell 1 and Rth(550) of the first optical compensation layer b was changed to the value shown in Table 3. The results are shown in Table 3.
- Comparative Example 2 A liquid crystal display device of Comparative Example 2 was produced and evaluated in the same manner as in Example 7, except that the stretching conditions for the first optical compensation layer were changed and the film was attached so that the slow axis was perpendicular to the absorption axis of the polarizer. The results are shown in Table 3 above.
- Example 9 A liquid crystal display device of Example 9 was produced and evaluated in the same manner as in Example 4, except that Rth was changed to the value shown in Table 2 above by changing the thickness of the liquid crystal composition layer of the peelable optical film (referred to as liquid crystal composition layer 3), and Rth(550) of the first optical compensation layer b was changed to the value shown in Table 3 above. The results are shown in Table 3 above.
- Example 10 A liquid crystal display device of Example 10 was produced and evaluated in the same manner as in Example 2, except that Rth was changed by adjusting the film thickness of the first optical compensation layer b. The results are shown in Table 3 above.
- Example 11 A liquid crystal display device of Example 11 was produced and evaluated in the same manner as in Example 3, except that Re and Rth were changed by adjusting the stretching ratio of the first optical compensation layer a. The results are shown in Table 3 above.
- Example 12 A liquid crystal display device of Example 12 was produced and evaluated in the same manner as in Example 7, except that the stretching conditions for the first optical compensation layer were changed to change Re and Rth. The results are shown in Table 3 above.
- first optical compensation layer 2 Outer protective film of first polarizer 2: First polarizer 3: Absorption axis of first polarizer 4: First optical compensation layer b 5 First optical compensation layer a 6: Slow axis of first optical compensation layer a 7: Upper substrate of liquid crystal cell 8: Liquid crystal molecules (liquid crystal layer) 9 Lower substrate of liquid crystal cell 10 Second optical compensation layer 11 Second polarizer 12 Absorption axis of second polarizer 13 Outer protective film of second polarizer 14 Backlight unit 15 First optical compensation layer 16 First polarizing plate 17 Second polarizing plate
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Abstract
Description
本発明は、液晶表示装置に関する。 The present invention relates to a liquid crystal display device.
IPS(In-Plane Switching)型およびFFS(Fringe Field Switching)型の液晶表示装置は、TN(Twisted Nematic)型およびVA(Vertical Alignment)型のように上下基板間に電界を印加し、液晶分子の立ち上がりによって駆動するモードではなく、基板面にほぼ平行な成分を含む電界によって液晶分子を基板面内方向に応答させる横電界方式と言われる方式(モード)である。
また、IPS型およびFFS型は、その構造から原理的に視野角への制限が少ない方式であるため、視野角が広い上に色度変移および色調変化が少ないといった特性を持つ駆動方式として知られている。近年では、テレビ用途以外に携帯端末用の表示装置から業務用の高精細および高画質用途まで多岐に渡って普及している。
IPS (In-Plane Switching) and FFS (Fringe Field Switching) liquid crystal display devices are not driven by applying an electric field between upper and lower substrates and causing liquid crystal molecules to rise, as in TN (Twisted Nematic) and VA (Vertical Alignment) types, but are of a type (mode) known as a transverse electric field type, in which liquid crystal molecules are made to respond in an in-plane direction of the substrate by an electric field that includes a component that is nearly parallel to the substrate surface.
In addition, IPS and FFS types are known as driving methods that have characteristics such as a wide viewing angle and little chromaticity shift or color tone change, because their structures in principle have few limitations on the viewing angle. In recent years, they have become widespread in a wide range of applications, from display devices for mobile terminals to high-definition and high-image-quality commercial use, in addition to television applications.
これらの横電界方式の液晶表示装置においては、セルを挟む偏光板の保護フィルムを等方性のフィルムとすることで上述の液晶セルが具備する利点を阻害せずに利用する構成も知られている(例えば、特許文献1)。
ただし、この構成では偏光子に起因する補償は検討されておらず、特に斜め方向からの視認において、光漏れによるコントラスト低下が生じ、カラーシフトに対しては光学補償をする必要が生じる。このため、表示装置中に光学異方性層を配置することで、表示装置全体として補償が検討された横電界方式の液晶表示装置が提案されている(例えば、特許文献2、3)。
また、近年では、液晶表示装置の用途が多様化しており、車載ディスプレイなどの用途で横方向(左右方向、水平方向)の広視野角化が求められている(例えば、特許文献4)。しかし、従来技術では、横方向における視認性は不十分であり、特に横方向の光漏れによる、コントラストの低下が課題となっている。
In these in-plane switching type liquid crystal display devices, a configuration is also known in which the protective films of the polarizing plates sandwiching the cell are made isotropic films, thereby utilizing the advantages of the above-mentioned liquid crystal cell without impairing them (for example, Patent Document 1).
However, this configuration does not take into account compensation due to the polarizer, and therefore, when viewed from an oblique direction, contrast decreases due to light leakage, and optical compensation is required for color shift. For this reason, in-plane switching liquid crystal display devices have been proposed in which an optically anisotropic layer is disposed in the display device, thereby taking into account compensation for the entire display device (e.g., Patent Documents 2 and 3).
Furthermore, in recent years, the applications of liquid crystal display devices have become more diverse, and there is a demand for a wider viewing angle in the lateral direction (left-right and horizontal directions) for applications such as in-vehicle displays (see, for example, Patent Document 4). However, with conventional technologies, visibility in the lateral direction is insufficient, and a decrease in contrast due to light leakage in the lateral direction in particular has been an issue.
斜め視野の光漏れ改善には、λ/2板として機能する光学異方性層を用いることが多く、その原理としては特開2009-122151号公報に記載のある様なメカニズムにより補償がなされるとされている。光学異方性層はその機能を発現する構成であれば特に問わないと考えられ、今まで様々な構成が提案されてきた。しかし、本発明者が様々な構成について調べたところ、横方向の黒表示時の光漏れに対しては、セル基板を挟んで、光学異方性層と逆側の表面に存在するレターデーションが大きく影響することが判明した。 To reduce light leakage in oblique viewing angles, an optically anisotropic layer that functions as a λ/2 plate is often used, and the principle behind this is said to be compensation through a mechanism similar to that described in JP 2009-122151 A. There are no particular restrictions on the optically anisotropic layer as long as it is configured to achieve this function, and various configurations have been proposed to date. However, after investigating various configurations, the inventors found that retardation present on the surface opposite the optically anisotropic layer, across the cell substrate, has a significant impact on light leakage in the horizontal direction during black display.
本発明は、横方向から見たときの黒表示の光漏れを軽減した横電界方式の液晶表示装置を提供することを課題とする。 The objective of the present invention is to provide a lateral electric field type liquid crystal display device that reduces light leakage during black display when viewed from the side.
上記課題に対して発明者らが鋭意検討した結果、以下の構成により上記課題を達成できることを見出した。 As a result of extensive research into the above-mentioned issues, the inventors have discovered that the above-mentioned issues can be resolved by the following configuration.
[1] 少なくとも第一偏光子、第一光学補償層、液晶セル、第二偏光子、および、バックライトをこの順に有する液晶表示装置であって、
上記液晶セルは、少なくとも一方が電極を有する対向配置された一対の基板と、上記一対の基板間に配置され、配向制御された液晶層とを有し、上記電極に電圧を印加することにより、上記電極を有する基板に対し平行な成分を持つ電界が形成されるものであり、
上記第一偏光子の吸収軸は、上記第一光学補償層の遅相軸と平行であり、
上記配向制御された液晶層の黒表示時の遅相軸と上記第一偏光子の吸収軸とが直交し、
上記第一偏光子の吸収軸と上記第二偏光子の吸収軸とが直交し、
上記第一光学補償層の波長550nmにおける面内レターデーションRe1(550)が下記式(1)を満たし、
式(1):80nm≦Re1(550)≦320nm
上記液晶層と上記第二偏光子の間に、膜厚方向のレターデーションを有する層が少なくとも1つ存在し、
上記液晶層と上記第二偏光子との間の層の面内レターデーションの合計Re_total(550)および膜厚方向のレターデーションの合計Rth_total(550)が下記式(2)、式(3)を満たすことを特徴とする液晶表示装置。
式(2):0nm≦Re_total(550)≦10nm
式(3):Rth_total(550)≦-10nm
[2] 上記液晶層と上記第二偏光子との間の層の面内レターデーションの合計Re_total(450)および膜厚方向のレターデーションの合計Rth_total(450)が下記式(4)、式(5)を満たす、[1]に記載の液晶表示装置。
式(4):0nm≦Re_total(450)≦20nm
式(5):Rth_total(450)≦-20nm
[3] 上記液晶層と上記第二偏光子との間の層の膜厚方向レターデーションの合計Rth_total(550)およびRth_total(450)が下記式(23)を満たす、[1]または[2]に記載の液晶表示装置。
式(23):Rth_total(450)-Rth_total(550)≦0nm
[4] 一対の基板のうち、上記液晶層と上記第二偏光子との間に配置される基板が、膜厚方向のレターデーションを有する電極基板である、[1]~[3]のいずれかに記載の液晶表示装置。
[5] 上記電極基板の波長550nmにおける面内レターデーションRe3(550)および膜厚方向のレターデーションRth3(550)が下記式(6)、式(7)を満たす、[4]に記載の液晶表示装置。
式(6):0nm≦Re3(550)≦10nm
式(7):-100nm≦Rth3(550)≦-10nm
[6] 上記液晶層と上記第二偏光子との間に、第二光学補償層を少なくとも有する、[1]~[5]のいずれかに記載の液晶表示装置。
[7] 上記液晶層と上記第二偏光子との間に、上記液晶層側から順に、膜厚方向のレターデーションを有する電極基板と第二光学補償層とを少なくとも有する、[1]~[6]のいずれかに記載の液晶表示装置。
[8] 上記第二光学補償層の波長550nmにおける面内レターデーションRe2(550)および膜厚方向のレターデーションRth2(550)が下記式(8)、式(9)を満たす、[6]または[7]に記載の液晶表示装置。
式(8):0nm≦Re2(550)≦10nm
式(9):-100nm≦Rth2(550)≦-10nm
[9] 上記第二光学補償層が、液晶性化合物が配向した状態で固定化したフィルムである、[6]~[8]のいずれかに記載の液晶表示装置。
[10] 上記第二光学補償層が、棒状液晶性化合物が基板面に対して垂直方向に配向した状態で固定化したフィルムである、[6]~[9]のいずれかに記載の液晶表示装置。
[11] 上記第二光学補償層が、セルロースアシレートフィルムである、[6]~[10]のいずれかに記載の液晶表示装置。
[12] 上記第一光学補償層の波長550nmにおける面内レターデーションRe1(550)に対する、波長450nmにおける面内レターデーションRe1(450)の比が、下記式(10)を満たす、[1]~[11]のいずれかに記載の液晶表示装置。
式(10):0.70≦Re1(450)/Re1(550)≦1.30
[13] 上記第一光学補償層が1層からなり、波長550nmにおける面内レターデーションRe1(550)および膜厚方向のレターデーションRth1(550)が下記式(11)、式(12)を満たす、[1]~[12]のいずれかに記載の液晶表示装置。
式(11):150nm≦Re1(550)≦320nm
式(12):-50nm≦Rth1(550)≦50nm
[14] 上記第一光学補償層が2層からなり、
上記液晶セル側から、第一光学補償層a、および、第一光学補償層bの順に積層されている、[1]~[12]のいずれかに記載の液晶表示装置。
[15] 上記第一光学補償層aの波長550nmにおける面内レターデーションRe1a(550)および膜厚方向のレターデーションRth1a(550)が下記式(13)、式(14)を満たし、
式(13):80nm≦Re1a(550)≦200nm
式(14):20nm≦Rth1a(550)≦150nm
上記第一光学補償層bの波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)が下記式(15)、式(16)を満たす、[14]に記載の液晶表示装置。
式(15):0nm≦Re1b(550)≦40nm
式(16):-180nm≦Rth1b(550)≦-50nm
[16] 上記第一光学補償層aの波長550nmにおける面内レターデーションRe1a(550)および膜厚方向のレターデーションRth1a(550)が下記式(17)、式(18)を満たし、
式(17):0nm≦Re1a(550)≦40nm
式(18):50nm≦Rth1a(550)≦180nm
上記第一光学補償層bの波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)が下記式(19)、式(20)を満たす、[14]に記載の液晶表示装置。
式(19):80nm≦Re1b(550)≦200nm
式(20):-200nm≦Rth1b(550)≦-20nm
[17] 液晶層と第一光学補償層の間にカラーフィルタを有する、[1]~[16]のいずれかに記載の液晶表示装置。
[18] 液晶層と第二偏光子との間の層の膜厚方向のレターデーションの合計Rth_total(550)が下記式(24)を満たす、[1]~[17]のいずれかに記載の液晶表示装置。
式(24):-50nm≦Rth_total(550)≦-15nm
[19] 液晶層と第二偏光子との間の層の膜厚方向のレターデーションの合計Rth_total(550)およびRth_total(450)が下記式(25)を満たす、[1]~[18]のいずれかに記載の液晶表示装置。
式(25):Rth_total(450)-Rth_total(550)≦-15nm
[1] A liquid crystal display device having at least a first polarizer, a first optical compensation layer, a liquid crystal cell, a second polarizer, and a backlight in this order,
The liquid crystal cell has a pair of substrates arranged opposite to each other, at least one of which has an electrode, and an alignment-controlled liquid crystal layer arranged between the pair of substrates, and by applying a voltage to the electrodes, an electric field having a component parallel to the substrate having the electrode is formed;
an absorption axis of the first polarizer is parallel to a slow axis of the first optical compensation layer,
a slow axis of the alignment-controlled liquid crystal layer in black display and an absorption axis of the first polarizer are perpendicular to each other;
an absorption axis of the first polarizer and an absorption axis of the second polarizer are perpendicular to each other,
an in-plane retardation Re1(550) of the first optical compensation layer at a wavelength of 550 nm satisfies the following formula (1),
Formula (1): 80nm≦Re1(550)≦320nm
at least one layer having retardation in a film thickness direction is present between the liquid crystal layer and the second polarizer,
A liquid crystal display device characterized in that the total in-plane retardation Re_total(550) and the total retardation in the film thickness direction Rth_total(550) of the layers between the liquid crystal layer and the second polarizer satisfy the following formulas (2) and (3):
Formula (2): 0nm≦Re_total(550)≦10nm
Formula (3): Rth_total (550)≦-10nm
[2] The liquid crystal display device according to [1], wherein a total of in-plane retardations Re_total(450) and a total of retardations in a film thickness direction Rth_total(450) of layers between the liquid crystal layer and the second polarizer satisfy the following formulas (4) and (5):
Formula (4): 0nm≦Re_total(450)≦20nm
Formula (5): Rth_total (450)≦-20nm
[3] The liquid crystal display device according to [1] or [2], wherein the sums of Rth_total(550) and Rth_total(450) of the retardations in the film thickness direction of the layers between the liquid crystal layer and the second polarizer satisfy the following formula (23):
Formula (23): Rth_total(450)−Rth_total(550)≦0nm
[4] The liquid crystal display device according to any one of [1] to [3], wherein the substrate of the pair of substrates disposed between the liquid crystal layer and the second polarizer is an electrode substrate having retardation in the film thickness direction.
[5] The liquid crystal display device according to [4], wherein the in-plane retardation Re3(550) and the retardation Rth3(550) in the film thickness direction at a wavelength of 550 nm of the electrode substrate satisfy the following formulas (6) and (7):
Formula (6): 0nm≦Re3(550)≦10nm
Formula (7): -100nm≦Rth3(550)≦-10nm
[6] The liquid crystal display device according to any one of [1] to [5], further comprising at least a second optical compensation layer between the liquid crystal layer and the second polarizer.
[7] The liquid crystal display device according to any one of [1] to [6], comprising, between the liquid crystal layer and the second polarizer, an electrode substrate having retardation in a film thickness direction and a second optical compensation layer, in this order from the liquid crystal layer side.
[8] The liquid crystal display device according to [6] or [7], wherein the in-plane retardation Re2(550) and the retardation Rth2(550) in the film thickness direction at a wavelength of 550 nm of the second optical compensation layer satisfy the following formulas (8) and (9):
Formula (8): 0nm≦Re2(550)≦10nm
Formula (9): -100nm≦Rth2(550)≦-10nm
[9] The liquid crystal display device according to any one of [6] to [8], wherein the second optical compensation layer is a film in which a liquid crystalline compound is fixed in an aligned state.
[10] The liquid crystal display device according to any one of [6] to [9], wherein the second optical compensation layer is a film in which a rod-like liquid crystalline compound is fixed in a state of being aligned in a direction perpendicular to the substrate surface.
[11] The liquid crystal display device according to any one of [6] to [10], wherein the second optical compensation layer is a cellulose acylate film.
[12] The liquid crystal display device according to any one of [1] to [11], wherein a ratio of an in-plane retardation Re1(450) at a wavelength of 450 nm to an in-plane retardation Re1(550) at a wavelength of 550 nm of the first optical compensation layer satisfies the following formula (10):
Formula (10): 0.70≦Re1(450)/Re1(550)≦1.30
[13] The liquid crystal display device according to any one of [1] to [12], wherein the first optical compensation layer consists of one layer, and an in-plane retardation Re1(550) at a wavelength of 550 nm and a retardation Rth1(550) in a film thickness direction satisfy the following formulas (11) and (12):
Formula (11): 150nm≦Re1(550)≦320nm
Formula (12): -50nm≦Rth1(550)≦50nm
[14] The first optical compensation layer consists of two layers,
The liquid crystal display device according to any one of [1] to [12], wherein a first optical compensation layer a and a first optical compensation layer b are laminated in this order from the liquid crystal cell side.
[15] The in-plane retardation Re1a(550) and the retardation Rth1a(550) in the film thickness direction at a wavelength of 550 nm of the first optical compensation layer a satisfy the following formulas (13) and (14):
Formula (13): 80nm≦Re1a(550)≦200nm
Formula (14): 20nm≦Rth1a(550)≦150nm
The liquid crystal display device according to [14], wherein the in-plane retardation Re1b(550) and the retardation Rth1b(550) in the film thickness direction at a wavelength of 550 nm of the first optical compensation layer b satisfy the following formulas (15) and (16):
Formula (15): 0nm≦Re1b(550)≦40nm
Formula (16): -180nm≦Rth1b(550)≦-50nm
[16] The in-plane retardation Re1a(550) and the retardation Rth1a(550) in the film thickness direction at a wavelength of 550 nm of the first optical compensation layer a satisfy the following formulas (17) and (18):
Formula (17): 0nm≦Re1a(550)≦40nm
Formula (18): 50nm≦Rth1a(550)≦180nm
The liquid crystal display device according to [14], wherein the in-plane retardation Re1b(550) and the retardation Rth1b(550) in the film thickness direction at a wavelength of 550 nm of the first optical compensation layer b satisfy the following formulas (19) and (20):
Formula (19): 80nm≦Re1b(550)≦200nm
Formula (20): -200nm≦Rth1b(550)≦-20nm
[17] The liquid crystal display device according to any one of [1] to [16], which has a color filter between the liquid crystal layer and the first optical compensation layer.
[18] The liquid crystal display device according to any one of [1] to [17], wherein the total Rth_total(550) of retardations in the film thickness direction of layers between the liquid crystal layer and the second polarizer satisfies the following formula (24):
Formula (24): -50nm≦Rth_total(550)≦-15nm
[19] The liquid crystal display device according to any one of [1] to [18], wherein the sums of Rth_total(550) and Rth_total(450) of retardations in the film thickness direction of layers between the liquid crystal layer and the second polarizer satisfy the following formula (25):
Formula (25): Rth_total(450)-Rth_total(550)≦-15nm
本発明によれば、横方向から見たときの黒表示の光漏れを軽減した横電界方式の液晶表示装置を提供することができる。 The present invention makes it possible to provide an in-plane switching liquid crystal display device that reduces light leakage during black display when viewed from the side.
以下、本発明について詳細に説明する。
以下に記載する構成要件の説明は、本発明の代表的な実施態様に基づいてなされることがあるが、本発明はそのような実施態様に限定されるものではない。
The present invention will be described in detail below.
The following description of the components may be based on typical embodiments of the present invention, but the present invention is not limited to such embodiments.
本明細書において、「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。 In this specification, a numerical range expressed using "~" means a range that includes the numerical values written before and after "~" as the lower and upper limits.
また、本明細書において、偏光板とは、偏光子の少なくとも一方の表面に保護層または機能層が配置されたものをいい、偏光子と偏光板は区別して用いる。 In addition, in this specification, a polarizing plate refers to a polarizer with a protective layer or functional layer disposed on at least one surface, and the terms polarizer and polarizing plate are used interchangeably.
また、本明細書において、平行および直交とは、厳密な意味での平行および直交を意味するのではなく、それぞれ、平行または直交から±5°の範囲を意味する。 Furthermore, in this specification, parallel and perpendicular do not mean parallel and perpendicular in the strict sense, but rather mean a range of ±5° from parallel or perpendicular, respectively.
また、本明細書において、「(メタ)アクリレート」は、アクリレートおよびメタクリレートのいずれかを意味する表記であり、「(メタ)アクリル」は、アクリルおよびメタクリルのいずれかを意味する表記であり、「(メタ)アクリロイル」は、アクリロイルおよびメタクリロイルのいずれかを意味する表記である。 Furthermore, in this specification, "(meth)acrylate" refers to either acrylate or methacrylate, "(meth)acrylic" refers to either acrylic or methacrylic, and "(meth)acryloyl" refers to either acryloyl or methacryloyl.
また、本明細書において、液晶組成物および液晶性化合物は、硬化等により、もはや液晶性を示さなくなったものも概念として含まれる。 In addition, in this specification, the terms liquid crystal composition and liquid crystalline compound also conceptually include those that no longer exhibit liquid crystallinity due to curing or the like.
《レターデーション》
本発明において、Re(λ)およびRth(λ)は、各々、波長λにおける面内のレターデーションおよび厚さ方向(膜厚方向)のレターデーションを表す。特に記載がないときは、波長λは、550nmとする。
本発明において、Re(λ)およびRth(λ)は、AxoScan OPMF-1(オプトサイエンス社製)において、波長λで測定した値である。AxoScanにて平均屈折率((Nx+Ny+Nz)/3)と膜厚(d(μm))を入力することにより、
遅相軸方向(°)
Re(λ)=R0(λ)
Rth(λ)=((Nx+Ny)/2-Nz)×dが算出される。
Retardation
In the present invention, Re(λ) and Rth(λ) respectively represent the in-plane retardation and the retardation in the thickness direction (film thickness direction) at a wavelength λ, which is 550 nm unless otherwise specified.
In the present invention, Re(λ) and Rth(λ) are values measured at a wavelength λ using an AxoScan OPMF-1 (manufactured by Optoscience). By inputting the average refractive index ((Nx+Ny+Nz)/3) and film thickness (d (μm)) into AxoScan,
Slow axis direction (°)
Re(λ)=R0(λ)
Rth(λ)=((Nx+Ny)/2−Nz)×d is calculated.
《屈折率》
本発明において、屈折率Nx、NyおよびNzは、アッベ屈折計(NAR-4T、アタゴ(株)製)を使用し、光源にナトリウムランプ(λ=589nm)を用いて測定する。
また、波長依存性を測定する場合は、多波長アッベ屈折計DR-M2(アタゴ(株)製)にて、干渉フィルタとの組合せで測定できる。
また、ポリマーハンドブック(JOHN WILEY&SONS,INC)、各種光学フィルムのカタログの値を使用することもできる。主な光学フィルムの平均屈折率の値を以下に例示する:セルロースアシレート(1.48)、シクロオレフィンポリマー(1.52)、ポリカーボネート(1.59)、ポリメチルメタクリレート(1.49)、ポリスチレン(1.59)である。
Refractive Index
In the present invention, the refractive indices Nx, Ny and Nz are measured using an Abbe refractometer (NAR-4T, manufactured by Atago Co., Ltd.) and a sodium lamp (λ=589 nm) as a light source.
When measuring wavelength dependency, it can be measured using a multi-wavelength Abbe refractometer DR-M2 (manufactured by Atago Co., Ltd.) in combination with an interference filter.
Alternatively, values in the Polymer Handbook (John Wiley & Sons, Inc.) and catalogs of various optical films can be used. Examples of average refractive index values of major optical films are as follows: cellulose acylate (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethyl methacrylate (1.49), and polystyrene (1.59).
以下、本発明の実施の形態を、図面を参照して説明する。図1に示す液晶表示装置は、液晶セル(7~9)、液晶セルを挟持して配置された第一偏光板16(1~6)および第二偏光板17(10~13)、並びに、第二偏光板17のさらに外側にバックライトユニット14を有する。液晶セル(7~9)は、液晶セル上側基板7と液晶セル下側基板9と、これらに挟持される液晶層8とを含む。液晶セル下側基板9は、電極層(図1中、不図示)を有し、電極層は、液晶セル下側基板9の表面に対して平行な電界を液晶層に供与可能に構成されている。電極層は、通常、透明なインジウムチンオキサイド(ITO)からなる。液晶セル下側基板9の電極層上および液晶セル上側基板7の液晶層8側表面には、液晶分子8の配向を制御する配向層(図1中、不図示)が形成され、液晶分子8の配向方向が制御されている。配向層は表示の対称性を保持するために、UV(ultraviolet)配向層であることが好ましい。また、図1には詳細な構造は示さないが、液晶セル上側基板7上(液晶層8と第一光学補償層15との間)には、カラーフィルタが配置されていてもよい。
なお、本願において、上側および下側とは、鉛直方向の上下方向を示すものではなく、バックライトユニット14の照射面上に積層された各層の位置関係を示すものであり、バックライトユニット14側を下側、バックライトユニット14から離間した側を上側という。
また、図1に示す例では、説明のため、液晶セルの液晶層における液晶分子8として、上下方向(膜厚方向)に配列された一列の液晶分子のみを図示しているが、液晶層において面内方向および膜厚方向に液晶分子を多数含有しており、それらの液晶分子が所定の配向状態に配向されている。
Embodiments of the present invention will be described below with reference to the drawings. The liquid crystal display device shown in FIG. 1 includes a liquid crystal cell (7-9), first polarizers 16 (1-6) and second polarizers 17 (10-13) sandwiching the liquid crystal cell, and a backlight unit 14 disposed outside the second polarizer 17. The liquid crystal cell (7-9) includes an upper liquid crystal cell substrate 7, a lower liquid crystal cell substrate 9, and a liquid crystal layer 8 sandwiched between them. The lower liquid crystal cell substrate 9 has an electrode layer (not shown in FIG. 1 ) configured to apply an electric field parallel to the surface of the lower liquid crystal cell substrate 9 to the liquid crystal layer. The electrode layer is typically made of transparent indium tin oxide (ITO). Alignment layers (not shown in FIG. 1 ) that control the alignment of the liquid crystal molecules 8 are formed on the electrode layer of the lower liquid crystal cell substrate 9 and on the surface of the upper liquid crystal cell substrate 7 facing the liquid crystal layer 8, thereby controlling the alignment direction of the liquid crystal molecules 8. The alignment layer is preferably a UV (ultraviolet) alignment layer in order to maintain the symmetry of the display. Although the detailed structure is not shown in Fig. 1, a color filter may be disposed on the upper substrate 7 of the liquid crystal cell (between the liquid crystal layer 8 and the first optical compensation layer 15).
In this application, the terms "upper side" and "lower side" do not refer to the vertical direction, but rather to the positional relationship of each layer stacked on the irradiation surface of the backlight unit 14, with the backlight unit 14 side being referred to as the lower side and the side away from the backlight unit 14 being referred to as the upper side.
In addition, in the example shown in Figure 1, for the purpose of explanation, only one row of liquid crystal molecules 8 in the liquid crystal layer of the liquid crystal cell is shown aligned in the vertical direction (film thickness direction), but the liquid crystal layer contains a large number of liquid crystal molecules in the in-plane direction and film thickness direction, and these liquid crystal molecules are aligned in a predetermined orientation state.
図1に示す例において、第一偏光板16は、上側から、保護フィルム1と、第一偏光子2と、第一光学補償層b4および第一光学補償層a5を有する第一光学補償層15と、をこの順で有する。また、第二偏光板17は、上側から、第二光学補償層10と、第二偏光子11と、保護フィルム13と、をこの順で有する。すなわち、図1に示す液晶表示装置は、保護フィルム1と、第一偏光子2と、第一光学補償層b4および第一光学補償層a5を有する第一光学補償層15と、液晶セル上側基板7と、液晶層8と、液晶セル下側基板9と、第二光学補償層10と、第二偏光子11と、保護フィルム13と、バックライトユニット14と、をこの順で有する。 In the example shown in FIG. 1, the first polarizing plate 16 has, from the top, a protective film 1, a first polarizer 2, and a first optical compensation layer 15 having a first optical compensation layer b4 and a first optical compensation layer a5, in this order. The second polarizing plate 17 has, from the top, a second optical compensation layer 10, a second polarizer 11, and a protective film 13, in this order. That is, the liquid crystal display device shown in FIG. 1 has, in this order, a protective film 1, a first polarizer 2, a first optical compensation layer 15 having a first optical compensation layer b4 and a first optical compensation layer a5, a liquid crystal cell upper substrate 7, a liquid crystal layer 8, a liquid crystal cell lower substrate 9, a second optical compensation layer 10, a second polarizer 11, a protective film 13, and a backlight unit 14.
一般に、液晶表示装置は、偏光サングラス適性のため、視認側の偏光子(第一偏光子2)の吸収軸3が水平になるように配置される。したがって、本願において、横方向とは、第一偏光子2の吸収軸3の方向に対応する。 Generally, liquid crystal display devices are arranged so that the absorption axis 3 of the polarizer on the viewing side (first polarizer 2) is horizontal, in order to be suitable for polarized sunglasses. Therefore, in this application, the horizontal direction corresponds to the direction of the absorption axis 3 of the first polarizer 2.
本発明において、液晶層8と第二偏光子11との間には、膜厚方向のレターデーションを有する層が少なくとも1つ存在する。本発明において、膜厚方向のレターデーションを有する層とは、波長450nm、550nm、650nmのいずれかのRthの絶対値が2nm以上である層を意味する。
また、液晶層8と第二偏光子11との間の層の面内レターデーションの合計Re_total(550)および膜厚方向のレターデーションの合計Rth_total(550)が下記式(2)、式(3)を満たしている。
式(2):0nm≦Re_total(550)≦10nm
式(3):Rth_total(550)≦-10nm
膜厚方向のレターデーションは上記式(2)、式(3)を満たしてさえいれば、液晶層8と第二偏光子11との間には、液晶セルの液晶セル下側基板9、後述の第二光学補償層10、および、その他部材または保護フィルムのいずれが存在していてもよく、それらの全てが含まれていてもよい。また、液晶セル下側基板9単独で上記式(2)、式(3)を満たす場合には、第二光学補償層10を用いない構成であってもよい。すなわち、液晶層8と第二偏光子11との間に存在する、膜厚方向のレターデーションを有する層とは、液晶セル下側基板9、第二光学補償層10、および、その他部材または保護フィルム等を含むものであってもよく、第二光学補償層10を有さず、液晶セル下側基板9を含むものであってもよい。
なお、Re_total(550)は、上限は、5nm以下が好ましく、3nm以下がより好ましい。
なお、Rth_total(550)は、下限は、-80nm以上が好ましく、-50nm以上がより好ましく、上限は、-15nm以下が好ましい。すなわち、Rth_total(550)は下記式(24)を満たすことがより好ましい。
式(24):-50nm≦Rth_total(550)≦-15nm
また、液晶層8と第二偏光子11との間の層の波長450nmにおける面内レターデーションの合計Re_total(450)および膜厚方向のレターデーションの合計Rth_total(450)は下記式(4)、式(5)を満たすことが好ましい。
式(4):0nm≦Re_total(450)≦20nm
式(5):Rth_total(450)≦-20nm
これにより、可視光域のより広い波長域で光学補償が可能となり、横方向から見たときの黒表示の光漏れをより軽減することができる。
なお、Re_total(450)は、上限は、15nm以下が好ましく、10nm以下がより好ましい。Rth_total(450)は、下限は、-100nm以上が好ましく、-70nm以上がより好ましく、上限は、-25nm以下が好ましく、-30nm以下がより好ましい。
また、Rth_total(550)およびRth_total(450)は下記式(23)を満たすことが好ましい。
式(23):Rth_total(450)-Rth_total(550)≦0nm
これにより、可視光域のより広い波長域で光学補償が可能となり、横方向から見たときの黒表示の光漏れをより軽減することができる。
なお、Rth_total(450)-Rth_total(550)は、上限は、-5nm以下が好ましく、-10nm以下がより好ましい。Rth_total(450)-Rth_total(550)は、下限は、-80nm以上が好ましく、-50nm以上がより好ましい。すなわち、Rth_total(550)およびRth_total(450)は下記式(25)を満たすことが好ましい。
式(25):Rth_total(450)-Rth_total(550)≦-15nm
これにより、可視光域のより広い波長域で光学補償が可能となり、横方向から見たときの黒表示の光漏れをより軽減することができる。
In the present invention, at least one layer having retardation in the film thickness direction is present between the liquid crystal layer 8 and the second polarizer 11. In the present invention, the layer having retardation in the film thickness direction means a layer having an absolute value of Rth of 2 nm or more at any one of wavelengths of 450 nm, 550 nm, and 650 nm.
Furthermore, the total in-plane retardation Re_total(550) and the total retardation in the film thickness direction Rth_total(550) of the layers between the liquid crystal layer 8 and the second polarizer 11 satisfy the following formulas (2) and (3).
Formula (2): 0nm≦Re_total(550)≦10nm
Formula (3): Rth_total (550)≦-10nm
As long as the retardation in the film thickness direction satisfies the above formulas (2) and (3), any of the liquid crystal cell lower substrate 9 of the liquid crystal cell, the second optical compensation layer 10 described below, and other members or protective films, or all of them may be present between the liquid crystal layer 8 and the second polarizer 11. Furthermore, when the liquid crystal cell lower substrate 9 alone satisfies the above formulas (2) and (3), the second optical compensation layer 10 may not be used. That is, the layer having retardation in the film thickness direction and present between the liquid crystal layer 8 and the second polarizer 11 may include the liquid crystal cell lower substrate 9, the second optical compensation layer 10, and other members or protective films, or may include the liquid crystal cell lower substrate 9 without the second optical compensation layer 10.
The upper limit of Re_total(550) is preferably 5 nm or less, and more preferably 3 nm or less.
The lower limit of Rth_total(550) is preferably −80 nm or more, more preferably −50 nm or more, and the upper limit is preferably −15 nm or less. That is, it is more preferable that Rth_total(550) satisfies the following formula (24).
Formula (24): -50nm≦Rth_total(550)≦-15nm
It is preferable that the sum of the in-plane retardations Re_total(450) and the sum of the retardations in the film thickness direction Rth_total(450) at a wavelength of 450 nm of the layers between the liquid crystal layer 8 and the second polarizer 11 satisfy the following formulas (4) and (5).
Formula (4): 0nm≦Re_total(450)≦20nm
Formula (5): Rth_total (450)≦-20nm
This enables optical compensation over a wider wavelength range in the visible light region, and light leakage in black display when viewed from the side can be further reduced.
The upper limit of Re_total(450) is preferably 15 nm or less, and more preferably 10 nm or less. The lower limit of Rth_total(450) is preferably −100 nm or more, and more preferably −70 nm or more, and the upper limit is preferably −25 nm or less, and more preferably −30 nm or less.
Furthermore, it is preferable that Rth_total(550) and Rth_total(450) satisfy the following formula (23).
Formula (23): Rth_total(450)-Rth_total(550)≦0nm
This enables optical compensation over a wider wavelength range in the visible light region, and light leakage in black display when viewed from the side can be further reduced.
The upper limit of Rth_total(450)-Rth_total(550) is preferably -5 nm or less, and more preferably -10 nm or less. The lower limit of Rth_total(450)-Rth_total(550) is preferably -80 nm or more, and more preferably -50 nm or more. That is, it is preferable that Rth_total(550) and Rth_total(450) satisfy the following formula (25).
Formula (25): Rth_total(450)-Rth_total(550)≦-15nm
This enables optical compensation over a wider wavelength range in the visible light region, and light leakage in black display when viewed from the side can be further reduced.
また、図1において、第一偏光板16は、保護フィルム1と、第一偏光子2と、第一光学補償層15(4~6)とをこの順で有する。第二偏光板17は、第二偏光子11と、その下側の面に配置された保護フィルム13と、第二偏光子11の上側の面に配置された第二光学補償層10とを有する。
液晶セルは、第二偏光板16と第一偏光板17との間に配置される。
第一偏光板16中の第一偏光子2の吸収軸3および第二偏光板17中の第二偏光子11の吸収軸12は、互いに直交になるように配置される。
第一偏光板16中の第一偏光子2の吸収軸3は、電圧無印加時(OFF状態)における、液晶セル内の液晶分子8の遅相軸方向と直交するように配置されている。すなわち、配向制御された液晶層の黒表示時の遅相軸と第一偏光子2の吸収軸3とが直交している。
1 , first polarizing plate 16 has protective film 1, first polarizer 2, and first optical compensation layer 15 (4 to 6) in this order. Second polarizing plate 17 has second polarizer 11, protective film 13 arranged on the lower surface thereof, and second optical compensation layer 10 arranged on the upper surface of second polarizer 11.
The liquid crystal cell is disposed between the second polarizer 16 and the first polarizer 17 .
The absorption axis 3 of the first polarizer 2 in the first polarizing plate 16 and the absorption axis 12 of the second polarizer 11 in the second polarizing plate 17 are arranged so as to be perpendicular to each other.
The absorption axis 3 of the first polarizer 2 in the first polarizing plate 16 is arranged so as to be perpendicular to the slow axis direction of the liquid crystal molecules 8 in the liquid crystal cell when no voltage is applied (OFF state). In other words, the slow axis of the alignment-controlled liquid crystal layer during black display and the absorption axis 3 of the first polarizer 2 are perpendicular to each other.
図1において、第一光学補償層15の波長550nmにおける面内レターデーションRe1(550)は、下記式(1)を満足する。
式(1):80nm≦Re1(550)≦320nm
第一光学補償層15は、横電界方式の液晶表示装置において用いられる公知の補償層と同様の作用を有するものであり、λ/2板程度の位相差を有する層が好ましく用いられる。
図1に示す例では、第一光学補償層15は第一光学補償層a5と第一光学補償層b4との二層からなる。図示例においては、第一光学補償層a5は、面内レターデーションを有する層であり、第一光学補償層b4は、膜厚方向のレターデーションを有する層である。この場合、第一光学補償層a5の遅相軸6と、第一偏光子2の吸収軸3とは互いに平行な方向に配置されている。
また、第一光学補償層15の波長550nmにおける面内レターデーションRe1(550)に対する、波長450nmにおける面内レターデーションRe1(450)の比は、下記式(10)を満たすことが好ましい。
式(10):0.70≦Re1(450)/Re1(550)≦1.30
これにより、可視光域のより広い波長域で光学補償が可能となり、横方向から見たときの黒表示の光漏れを軽減することができる。
Re1(450)/Re1(550)の下限は0.85以上が好ましく、0.95以上がより好ましく、上限は1.20以下が好ましく、1.10以下がより好ましい。
In FIG. 1, the in-plane retardation Re1(550) of the first optical compensation layer 15 at a wavelength of 550 nm satisfies the following formula (1).
Formula (1): 80nm≦Re1(550)≦320nm
The first optical compensation layer 15 has the same effect as a known compensation layer used in a lateral electric field type liquid crystal display device, and is preferably a layer having a phase difference of about a λ/2 plate.
1 , the first optical compensation layer 15 is composed of two layers, a first optical compensation layer a5 and a first optical compensation layer b4. In the illustrated example, the first optical compensation layer a5 is a layer having in-plane retardation, and the first optical compensation layer b4 is a layer having retardation in the film thickness direction. In this case, the slow axis 6 of the first optical compensation layer a5 and the absorption axis 3 of the first polarizer 2 are arranged in directions parallel to each other.
Furthermore, it is preferable that the ratio of the in-plane retardation Re1(450) at a wavelength of 450 nm to the in-plane retardation Re1(550) at a wavelength of 550 nm of the first optical compensation layer 15 satisfies the following formula (10).
Formula (10): 0.70≦Re1(450)/Re1(550)≦1.30
This enables optical compensation over a wider wavelength range in the visible light region, and reduces light leakage in black display when viewed from the side.
The lower limit of Re1(450)/Re1(550) is preferably 0.85 or more, more preferably 0.95 or more, and the upper limit is preferably 1.20 or less, more preferably 1.10 or less.
上述したように、図1において、第一光学補償層15は第一光学補償層a5と第一光学補償層b6との二層からなり、第一光学補償層a5の波長550nmにおける面内レターデーションRe1a(550)および膜厚方向のレターデーションRth1a(550)は下記式(13)および式(14)を満足することが好ましく、第一光学補償層b4の波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)は下記式(15)および式(16)を満足することが好ましい。
式(13):80nm≦Re1a(550)≦200nm
式(14):20nm≦Rth1a(550)≦150nm
式(15):0nm≦Re1b(550)≦40nm
式(16):-180nm≦Rth1b(550)≦-50nm
これにより、横方向から見たときの黒表示の光漏れをより好適に軽減することができる。
なお、後述するように、第一光学補償層15は、別の構成であってもよいし、一層から構成されていてもよい。第一光学補償層15の詳細は後述する。
As described above, in FIG. 1 , the first optical compensation layer 15 is composed of two layers, the first optical compensation layer a5 and the first optical compensation layer b6. It is preferable that the in-plane retardation Re1a(550) and the retardation in the film thickness direction Rth1a(550) of the first optical compensation layer a5 at a wavelength of 550 nm satisfy the following formulas (13) and (14), and it is preferable that the in-plane retardation Re1b(550) and the retardation in the film thickness direction Rth1b(550) of the first optical compensation layer b4 at a wavelength of 550 nm satisfy the following formulas (15) and (16).
Formula (13): 80nm≦Re1a(550)≦200nm
Formula (14): 20nm≦Rth1a(550)≦150nm
Formula (15): 0nm≦Re1b(550)≦40nm
Formula (16): -180nm≦Rth1b(550)≦-50nm
This makes it possible to more suitably reduce light leakage in black display when viewed from the side.
As will be described later, the first optical compensation layer 15 may have a different configuration or may be composed of one layer. Details of the first optical compensation layer 15 will be described later.
第二光学補償層10は膜厚方向のレターデーションを有することが好ましく、第二光学補償層10の波長550nmにおける面内レターデーションRe2(550)および膜厚方向のレターデーションRth2(550)が下記式(8)および式(9)を満たしていることがより好ましい。
式(8):0nm≦Re2(550)≦10nm
式(9):-100nm≦Rth2(550)≦-10nm
これにより、横方向から見たときの黒表示の光漏れをより好適に軽減することができる。
第二光学補償層10の詳細は後述する。
It is preferable that the second optical compensation layer 10 has retardation in the film thickness direction, and it is more preferable that the in-plane retardation Re2(550) and the retardation Rth2(550) in the film thickness direction of the second optical compensation layer 10 at a wavelength of 550 nm satisfy the following formulas (8) and (9):
Formula (8): 0nm≦Re2(550)≦10nm
Formula (9): -100nm≦Rth2(550)≦-10nm
This makes it possible to more suitably reduce light leakage in black display when viewed from the side.
The second optical compensation layer 10 will be described in detail later.
図1において、第二偏光板17の外側(第二偏光子11の液晶セル側とは反対側)に配置されたバックライトユニット14から光が入射する場合を考える。電極(図1中、不図示)に駆動電圧を印加しない非駆動状態(OFF状態)では、液晶層中の液晶分子8は、液晶セル上側基板7および液晶セル下側基板9の面に対して略平行に、且つその長軸を第二偏光子11の吸収軸12に対して平行に配向している。この状態では、第二偏光子11によって所定の偏光状態となった光は、液晶分子8の複屈折効果を受けず、その結果、第一偏光子2の吸収軸3によって吸収される。この時、黒表示となる。これに対して、電極(図1中不図示)に駆動電圧を印加した駆動状態(ON状態)では、基板に対して平行な成分を含む電界が形成され、液晶分子8はその長軸を電界の向きに一致させて配向する。その結果、第二偏光子11によって所定の偏光状態となった光は、液晶分子8の複屈折効果によって偏光状態が変化し、その結果、第一偏光子2を通過する。この時白表示となる。
本発明では、液晶層8と第二偏光子11の間の層の膜厚方向のレターデーションおよび面内レターデーションを上記の範囲に制御し、かつ第一光学補償層の位相差を所定の範囲にすることで、黒表示時に発生する横視野の光漏れが軽減されている。
具体的には、液晶層8と第二偏光子11の間の層の膜厚方向のレターデーションの合計Rth_total(550)をマイナスの値とすることで、横方向から見たときの黒表示の光漏れを好適に軽減することができる。一般に、液晶層8と第二偏光子11の間は位相差のない等方層であることが好ましいが、これは、この間が等方層であることで、液晶層8の位相差による偏光状態の変化を抑制できるからである。液晶層8の位相差の影響を抑制することにより、あらゆる視認方向に対して、光漏れを軽減した液晶表示装置を設計することができる。一方で、液晶層8の位相差影響を受けない場合(液晶層8と第二偏光子11の間が等方層である場合)でも、実際の第一光学補償層は可視光領域全体に渡って理想的な補償層ではないため、結果として光漏れを十分に抑制することはできていなかった。本発明では、通常等方層が好ましい液晶層8と第二偏光子11の間にあえて膜厚方向の位相差を持たせることで、液晶層8の位相差を有効に活用し、横視野方向の光漏れを選択的に軽減することを実現した。液晶層8の位相差を活用することで、第一光学補償層だけでは不十分な可視光領域全体の補償を、横方向の視野に特化して行うことができる。
In FIG. 1 , consider the case where light is incident from a backlight unit 14 disposed outside the second polarizing plate 17 (the side opposite the liquid crystal cell side of the second polarizer 11). In a non-driven state (OFF state) in which no driving voltage is applied to the electrodes (not shown in FIG. 1 ), the liquid crystal molecules 8 in the liquid crystal layer are aligned substantially parallel to the surfaces of the upper substrate 7 and the lower substrate 9 of the liquid crystal cell, with their long axes parallel to the absorption axis 12 of the second polarizer 11. In this state, light polarized to a predetermined state by the second polarizer 11 is not subject to the birefringence effect of the liquid crystal molecules 8, and as a result, is absorbed by the absorption axis 3 of the first polarizer 2. This results in a black display. In contrast, in a driven state (ON state) in which a driving voltage is applied to the electrodes (not shown in FIG. 1 ), an electric field containing a component parallel to the substrates is formed, and the liquid crystal molecules 8 are aligned with their long axes aligned with the direction of the electric field. As a result, the light that has been polarized in a predetermined state by the second polarizer 11 has its polarization state changed by the birefringence effect of the liquid crystal molecules 8, and as a result, passes through the first polarizer 2. At this time, white is displayed.
In the present invention, the retardation in the film thickness direction and the in-plane retardation of the layer between the liquid crystal layer 8 and the second polarizer 11 are controlled within the above-mentioned ranges, and the phase difference of the first optical compensation layer is set within a predetermined range, thereby reducing light leakage in the lateral field of view that occurs during black display.
Specifically, by setting the total thickness-direction retardation Rth_total(550) of the layers between the liquid crystal layer 8 and the second polarizer 11 to a negative value, light leakage during black display when viewed from the lateral direction can be suitably reduced. Generally, an isotropic layer without phase difference is preferred between the liquid crystal layer 8 and the second polarizer 11. This is because an isotropic layer between these layers can suppress changes in the polarization state due to the phase difference of the liquid crystal layer 8. By suppressing the influence of the phase difference of the liquid crystal layer 8, a liquid crystal display device can be designed that reduces light leakage in all viewing directions. On the other hand, even when there is no influence of the phase difference of the liquid crystal layer 8 (when an isotropic layer is present between the liquid crystal layer 8 and the second polarizer 11), the actual first optical compensation layer is not an ideal compensation layer across the entire visible light range, and as a result, light leakage cannot be sufficiently suppressed. In the present invention, by intentionally providing a phase difference in the thickness direction between the liquid crystal layer 8, which is normally an isotropic layer, and the second polarizer 11, the phase difference of the liquid crystal layer 8 is effectively utilized, thereby selectively reducing light leakage in the lateral viewing direction. By utilizing the retardation of the liquid crystal layer 8, compensation for the entire visible light range, which is insufficient with only the first optical compensation layer, can be performed specifically in the horizontal field of view.
以下、本発明の液晶表示装置に使用可能な各部材等について詳細に説明する。 The following provides a detailed description of each component that can be used in the liquid crystal display device of the present invention.
[液晶材料]
本発明の液晶表示装置に用いられる液晶層を構成する液晶材料については特に制限されない。図1に示す構成の液晶表示装置には、例えば、液晶材料として、誘電率異方性△εが正のネマチック液晶を用いてもよい。液晶層の厚み(ギャップ)は、2.8μm超4.5μm未満程度とするのが好ましい。液晶層のレターデーション(Δn・d)を0.25μm超0.40μm未満とすると、可視光の範囲内で波長依存性が殆どない透過率特性がより容易に得られる。液晶性分子がもとの配向方向から水平方向に45度回転したとき最大透過率を得ることができる。なお、液晶層の厚み(ギャップ)はポリマービーズで制御することができる。もちろん、ガラスビーズ、ファイバー、および、樹脂製の柱状スペーサでも同様のギャップを得ることができる。また、液晶材料は、ネマチック液晶であれば、特に限定したものではない。誘電率異方性△εは、その値が大きいほうが、駆動電圧が低減でき、屈折率異方性△nは小さいほうが液晶層の厚み(ギャップ)を厚くでき、液晶の封入時間が短縮され、かつギャップばらつきを少なくすることができる。
[Liquid crystal materials]
The liquid crystal material constituting the liquid crystal layer used in the liquid crystal display device of the present invention is not particularly limited. For example, a nematic liquid crystal with a positive dielectric anisotropy Δε may be used as the liquid crystal material in the liquid crystal display device configured as shown in FIG. 1 . The thickness (gap) of the liquid crystal layer is preferably greater than 2.8 μm and less than 4.5 μm. Setting the retardation (Δn·d) of the liquid crystal layer to greater than 0.25 μm and less than 0.40 μm more easily achieves transmittance characteristics with almost no wavelength dependency within the visible light range. The maximum transmittance can be achieved when the liquid crystal molecules are rotated 45 degrees horizontally from their original alignment direction. The thickness (gap) of the liquid crystal layer can be controlled using polymer beads. Of course, a similar gap can also be achieved using glass beads, fibers, and resin columnar spacers. Furthermore, the liquid crystal material is not particularly limited as long as it is a nematic liquid crystal. The larger the value of the dielectric anisotropy Δε, the lower the driving voltage can be, and the smaller the refractive index anisotropy Δn, the thicker the liquid crystal layer (gap), which shortens the liquid crystal filling time and reduces gap variation.
[液晶セル]
本発明の液晶表示装置に用いる液晶セルは、少なくとも一方が電極を有する対向配置された一対の基板と、基板間に配置され、配向制御された液晶層とを有する。液晶セル用基板の内側の対向面の双方に、液晶分子を配向させる配向膜を形成するのが好ましい。一対の基板のうち、いずれか一方の基板の対向面に電極層が形成されており、本発明では電極層が形成された基板を電極基板と定義する。また、一対の基板のうち、いずれか一方の対向面に、カラーフィルタを形成するのが好ましい。電極層とカラーフィルタが形成される基板は、同一であっても異なっていても良い。さらに、液晶セルの内側に偏光子を配置してもよいし、液晶層のレターデーションの光学補償に寄与する光学異方性層を配置してもよい。また、2枚の基板間の距離(セルギャップ)を保持するための柱状または球状のスペーサを配置するのが一般的である。その他、反射板、集光レンズ、輝度向上フィルム、発光層、蛍光層、燐光層、反射防止膜、防汚膜、および、ハードコート膜等をセル内に配置してもよい。
[Liquid crystal cell]
The liquid crystal cell used in the liquid crystal display device of the present invention comprises a pair of opposing substrates, at least one of which has an electrode, and a liquid crystal layer disposed between the substrates and having an alignment control. It is preferable to form an alignment film for aligning liquid crystal molecules on both inner, facing surfaces of the liquid crystal cell substrates. An electrode layer is formed on the facing surface of one of the pair of substrates, and in this invention, the substrate on which the electrode layer is formed is defined as the electrode substrate. It is also preferable to form a color filter on the facing surface of one of the pair of substrates. The substrates on which the electrode layer and the color filter are formed may be the same or different. Furthermore, a polarizer may be disposed inside the liquid crystal cell, or an optically anisotropic layer that contributes to optical compensation for the retardation of the liquid crystal layer may be disposed. It is also common to dispose columnar or spherical spacers to maintain the distance (cell gap) between the two substrates. Other components that may be disposed within the cell include a reflector, a condenser lens, a brightness enhancement film, a light-emitting layer, a fluorescent layer, a phosphorescent layer, an anti-reflection film, an anti-fouling film, and a hard coat film.
液晶セル用の基板は透明ガラス基板を用いるのが一般的であるが、より硬く高温に耐えるシリコンガラス基板を用いてもよい。また耐熱性の優れたプラスチック基板、高分子材料による基板を用いてもよい。変形可能な材料からなる基板を用いることにより、フレキシブル性を付与できる。 Transparent glass substrates are generally used as substrates for liquid crystal cells, but silicon glass substrates, which are harder and can withstand high temperatures, can also be used. Plastic substrates with excellent heat resistance and substrates made from polymeric materials can also be used. Flexibility can be achieved by using substrates made from deformable materials.
電極層は少なくとも複数の画素電極からなり、さらに共通電極と、その間に配置される絶縁層を有することが好ましい。共通電極はパターニングされていない電極でも、線状などの電極でもよい。透明な材料からなる電極層であるのが好ましく、ITO電極等が好ましい。画素電極は線状が好ましいが、共通電極からの電界が通過できる形状であれば、網目状、スパイラル状及び点状などいずれでもよい。また、電位が中立なフローティング電極をさらに追加してもよい。絶縁層は、SiO2等の酸化物、SiN等の窒化物の無機系材料からなっていてもよいし、アクリル、エポキシ系等の有機材料系のいずれでもよい。
本発明の液晶表示装置は、上記液晶層と上記第二偏光子との間に、膜厚方向のレターデーションを有する電極基板を少なくとも有することが好ましい。すなわち、一対の基板のうち、第二偏光子側の基板が電極基板であり、この電極基板が膜厚方向のレターデーションを有することが好ましい。膜厚方向のレターデーションを有する電極基板とは、波長450nm、550nm、650nmのいずれかのRthの絶対値が2nm以上である電極基板を示す。
上記電極基板は波長550nmにおける面内レターデーションRe3(550)および膜厚方向のレターデーションRth3(550)が下記式(6)、式(7)を満たすことが好ましい。
式(6):0nm≦Re3(550)≦10nm
式(7):-100nm≦Rth3(550)≦-10nm
電極基板が、式(6)および式(7)を満たす場合には、液晶表示装置は、第二光学補償層を有していなくてもよい。
ここで、電極基板の面内レターデーションRe、膜厚方向のレターデーションRthは電極を含む基板全体の測定値である。液晶セルの2つの基板を分離し、液晶層を溶剤で洗い流した後、電極を有する基板全体の位相差を測定することで得られる。
電極基板のRthを制御する方法としては、例えば、絶縁層に選択する素材によって電極層のRthを変化させることが可能である。また、電極および/または絶縁層を積層させることにより、構造複屈折を発現させる方法もある。また、電極基板上に別途位相差層を付与することで電極基板のRthを制御することもできる。
式(6)において、Re3(550)の上限は、5nm以下が好ましく、3nm以下がより好ましい。式(7)において、Rth3(550)の下限は、-80nm以上が好ましく、-50nm以上がより好ましく、上限は、-15nm以下が好ましく、-20nm以下がより好ましい。
また、電極基板の波長450nmにおける面内レターデーションRe3(450)の上限は、15nm以下が好ましく、10nm以下がより好ましい。電極基板の波長450nmにおける膜厚方向のレターデーションRth3(450)の下限は、-100nm以上が好ましく、-70nm以上がより好ましく、上限は、-10nm以下が好ましく、-20nm以下がより好ましい。
The electrode layer preferably comprises at least a plurality of pixel electrodes and further comprises a common electrode and an insulating layer disposed therebetween. The common electrode may be an unpatterned electrode or a linear electrode. The electrode layer is preferably made of a transparent material, such as an ITO electrode. The pixel electrode is preferably linear, but may be any shape, such as a mesh, spiral, or dotted, as long as it allows the electric field from the common electrode to pass through. A floating electrode with a neutral potential may also be added. The insulating layer may be made of an inorganic material, such as an oxide such as SiO2 or a nitride such as SiN, or an organic material, such as an acrylic or epoxy material.
The liquid crystal display device of the present invention preferably includes at least an electrode substrate having retardation in the film thickness direction between the liquid crystal layer and the second polarizer. That is, of the pair of substrates, the substrate on the second polarizer side is an electrode substrate, and this electrode substrate preferably has retardation in the film thickness direction. The electrode substrate having retardation in the film thickness direction refers to an electrode substrate having an absolute value of Rth of 2 nm or more at any one of wavelengths of 450 nm, 550 nm, and 650 nm.
The electrode substrate preferably has an in-plane retardation Re3(550) at a wavelength of 550 nm and a retardation Rth3(550) in the film thickness direction that satisfy the following formulas (6) and (7).
Formula (6): 0nm≦Re3(550)≦10nm
Formula (7): -100nm≦Rth3(550)≦-10nm
When the electrode substrate satisfies the formulas (6) and (7), the liquid crystal display device does not need to have a second optical compensation layer.
Here, the in-plane retardation Re and the retardation Rth in the film thickness direction of the electrode substrate are measured values for the entire substrate including the electrodes, and are obtained by separating the two substrates of the liquid crystal cell, washing away the liquid crystal layer with a solvent, and then measuring the phase difference of the entire substrate including the electrodes.
As a method for controlling the Rth of the electrode substrate, for example, it is possible to change the Rth of the electrode layer by selecting a material for the insulating layer. Another method is to develop structural birefringence by laminating electrodes and/or insulating layers. Furthermore, the Rth of the electrode substrate can also be controlled by providing a separate retardation layer on the electrode substrate.
In formula (6), the upper limit of Re3(550) is preferably 5 nm or less, and more preferably 3 nm or less. In formula (7), the lower limit of Rth3(550) is preferably −80 nm or more, and more preferably −50 nm or more, and the upper limit is preferably −15 nm or less, and more preferably −20 nm or less.
The upper limit of the in-plane retardation Re3(450) of the electrode substrate at a wavelength of 450 nm is preferably 15 nm or less, more preferably 10 nm or less. The lower limit of the retardation Rth3(450) in the film thickness direction at a wavelength of 450 nm of the electrode substrate is preferably −100 nm or more, more preferably −70 nm or more, and the upper limit is preferably −10 nm or less, more preferably −20 nm or less.
カラーフィルタを有するカラー表示を行う液晶表示装置では、光の3原色、赤、緑、および、青のサブピクセル(画素領域)が1組となり、通常1画素を形成する。また3色以上のサブピクセルで1画素を形成する場合もある。本発明の一態様として、1画素を構成している各色のサブピクセルにおいて、それぞれセルギャップが異なるマルチギャップの態様が挙げられる。
また、1画素を複数の領域に分割するマルチドメインと呼ばれる構造にして、色バランスの調整および視野角特性の平均化等を行ってもよい。
In a liquid crystal display device that displays color using color filters, a pixel is usually formed by a set of subpixels (pixel regions) of the three primary colors of light, red, green, and blue. A pixel may also be formed by subpixels of three or more colors. One embodiment of the present invention is a multi-gap embodiment in which the subpixels of each color that make up a pixel each have a different cell gap.
Furthermore, a structure called a multi-domain in which one pixel is divided into a plurality of regions may be used to adjust color balance and average viewing angle characteristics.
[第一光学補償層]
本発明における第一光学補償層は、既知の横電界方式の補償に用いられる補償能をもつものを使うことができる。
第一光学補償層は、1層から構成されていてもよいし、2層以上で構成されていてもよい。第一光学補償層は下記式(1)を満たす。また、第一光学補償層の遅相軸は液晶セルに対して同じ側に配置される偏光子の吸収軸と平行になるように配置されることが好ましい。
式(1):80nm≦Re1(550)≦320nm
さらに、第一光学補償層は式(10)を満足していることが好ましい。
式(10):0.70≦Re1(450)/Re1(550)≦1.30
また、Re1(450)/Re1(550)の好ましい範囲は上述したとおりである。
[First optical compensation layer]
The first optical compensation layer in the present invention can be one having a compensation function used for compensation in a known in-plane switching mode.
The first optical compensation layer may be composed of one layer or two or more layers. The first optical compensation layer satisfies the following formula (1). In addition, the slow axis of the first optical compensation layer is preferably arranged so as to be parallel to the absorption axis of the polarizer arranged on the same side of the liquid crystal cell.
Formula (1): 80nm≦Re1(550)≦320nm
Furthermore, the first optical compensation layer preferably satisfies the formula (10).
Formula (10): 0.70≦Re1(450)/Re1(550)≦1.30
The preferred range of Re1(450)/Re1(550) is as described above.
第一光学補償層は上述の位相差を有していれば材質は問わないが、製造のしやすさ等の観点からは、ポリマーフィルム、および、液晶組成物を用いて形成される層が好ましい。
ポリマーフィルムとしては、セルロースアシレート系フィルム、環状オレフィン系ポリマーフィルム、および、アクリル系ポリマーフィルムから選択されることが好ましい。また、アクリル系ポリマーフィルムとしては、ラクトン環単位、無水マレイン酸単位、およびグルタル酸無水物単位から選ばれる少なくとも1種の単位を含むアクリル系ポリマーを含有することが好ましい。
液晶組成物中の液晶性化合物は円盤状液晶性化合物および棒状液晶性化合物等の既知の化合物を用いることができ、配向状態を固定化するために重合性基を有していることが好ましい。つまり、液晶組成物は、重合性液晶組成物であることが好ましい。
第一光学補償層は、上記ポリマーフィルムと、液晶組成物を用いて形成される層とを積層した積層体であってもよい。また、複数のポリマーフィルムを積層した構成であってもよい。また、重合性基を有する液晶性化合物を含有する組成物から形成される層を剥離するなどにより、単層で光学補償層として用いることもできる。
ポリマーフィルムの厚みとしては、装置の厚みを減じる目的等で光学特性、機械物性、および、製造適性を損ねない限りは薄膜化されることが好ましく、1~150μmが好ましく、1~70μmがより好ましく、1~30μmが特に好ましい。
以下、第一光学補償層が1層からなる構成と、2層からなる構成について例示する。
The first optical compensation layer may be made of any material as long as it has the above-mentioned retardation, but from the viewpoint of ease of production, a polymer film and a layer formed using a liquid crystal composition are preferred.
The polymer film is preferably selected from a cellulose acylate film, a cyclic olefin polymer film, and an acrylic polymer film, and the acrylic polymer film preferably contains an acrylic polymer containing at least one unit selected from a lactone ring unit, a maleic anhydride unit, and a glutaric anhydride unit.
The liquid crystal compound in the liquid crystal composition may be a known compound such as a discotic liquid crystal compound or a rod-shaped liquid crystal compound, and preferably has a polymerizable group to fix the alignment state, i.e., the liquid crystal composition is preferably a polymerizable liquid crystal composition.
The first optical compensation layer may be a laminate obtained by laminating the above-mentioned polymer film and a layer formed using a liquid crystal composition. Alternatively, the first optical compensation layer may be a laminate obtained by laminating a plurality of polymer films. Alternatively, the first optical compensation layer may be a single layer obtained by peeling off a layer formed from a composition containing a liquid crystal compound having a polymerizable group.
The thickness of the polymer film is preferably as thin as possible for the purpose of reducing the thickness of the device or the like, as long as the optical properties, mechanical properties, and manufacturability are not impaired. The thickness is preferably 1 to 150 μm, more preferably 1 to 70 μm, and particularly preferably 1 to 30 μm.
Hereinafter, examples of a structure in which the first optical compensation layer is made up of one layer and a structure in which the first optical compensation layer is made up of two layers will be described.
<第一光学補償層が1層からなる構成>
第一光学補償層が1層からなる場合、第一光学補償層単独でλ/2板程度の位相差を有するフィルムが好ましい。具体的には波長550nmにおける面内レターデーションRe1(550)および膜厚方向のレターデーションRth1(550)が下記式(11)および式(12)を満たすことが好ましい。
式(11):150nm≦Re1(550)≦320nm
式(12):-50nm≦Rth1(550)≦50nm
式(11)において、上記Re1(550)の下限は、180nm以上が好ましく、200nm以上がより好ましく、上限は、300nm以下が好ましく、280nm以下がより好ましい。
式(12)において、上記Rth1(550)の下限は、-40nm以上が好ましく、-30nm以上がより好ましく、上限は、40nm以下が好ましく、30nm以下がより好ましい。
<Configuration in which the first optical compensation layer is composed of one layer>
When the first optical compensation layer is composed of one layer, the first optical compensation layer alone preferably has a phase difference of about a λ/2 plate. Specifically, it is preferable that the in-plane retardation Re1(550) at a wavelength of 550 nm and the retardation in the film thickness direction Rth1(550) satisfy the following formulas (11) and (12):
Formula (11): 150nm≦Re1(550)≦320nm
Formula (12): -50nm≦Rth1(550)≦50nm
In formula (11), the lower limit of Re1(550) is preferably 180 nm or more, more preferably 200 nm or more, and the upper limit is preferably 300 nm or less, more preferably 280 nm or less.
In formula (12), the lower limit of Rth1(550) is preferably −40 nm or more, more preferably −30 nm or more, and the upper limit is preferably 40 nm or less, more preferably 30 nm or less.
第一光学補償層は、nz>nxとなる特徴を持つポリマーのフィルムを、大きく延伸することで得ることができる。
製造方法としては、例えば芳香族アシル基で置換されたセルロースアシレートであるセルロースアセテートベンゾエートを用いたフィルムの場合では、セルロースアセテートベンゾエートを溶媒に溶解させたドープを成膜用の金属支持体上に流延し、溶媒を乾燥してフィルムを得て、このフィルムを1.3~1.9倍の大きな延伸倍率で延伸してセルロース分子鎖を配向させて得ることができる。
また、第一光学補償層は、例えば、特開平5-157911号公報、及び、特開2006-72309号公報に記載のように、高分子フィルムの片面又は両面に収縮性フィルムを貼り合わせて、加熱延伸することにより作製することも可能である。
The first optical compensation layer can be obtained by greatly stretching a film of a polymer having the characteristic that nz>nx.
As a production method, for example, in the case of a film using cellulose acetate benzoate, which is a cellulose acylate substituted with an aromatic acyl group, a dope prepared by dissolving cellulose acetate benzoate in a solvent is cast onto a metal support for film formation, the solvent is dried to obtain a film, and this film is stretched at a large stretching ratio of 1.3 to 1.9 times to orient the cellulose molecular chains.
The first optical compensation layer can also be produced by laminating a shrinkable film to one or both sides of a polymer film and stretching the film under heat, as described in, for example, JP-A Nos. 5-157911 and 2006-72309.
第一光学補償層の厚さとしては、1~150μmが好ましく、1~70μmがより好ましく、1~30μmが特に好ましい。 The thickness of the first optical compensation layer is preferably 1 to 150 μm, more preferably 1 to 70 μm, and particularly preferably 1 to 30 μm.
<第一光学補償層が2層からなる構成(第一の態様)>
2層構成の場合には、第一光学補償層aおよび第一光学補償層bからなり、第一光学補償層aがnx>ny≧nzの2軸フィルム(B-プレートまたは正のA-プレート)、第一光学補償層bがnx≒ny<nzの[準]一軸性フィルム(正の[準]C-プレート)の2層からなることが好ましい。具体的には、第一光学補償層aの波長550nmにおける面内レターデーションRe1a(550)および膜厚方向のレターデーションRth1a(550)が下記式(13)、式(14)を満たし、第一光学補償層bの波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)が下記式(15)、式(16)を満たすことが好ましい。
式(13):80nm≦Re1a(550)≦200nm
式(14):20nm≦Rth1a(550)≦150nm
式(15):0nm≦Re1b(550)≦40nm
式(16):-180nm≦Rth1b(550)≦-50nm
本態様において、第一光学補償層aがセル基板側、第一光学補償層bが偏光子側に配置することが好ましい。
<Configuration of First Optical Compensation Layer Composed of Two Layers (First Embodiment)>
In the case of a two-layer structure, it is preferable that the first optical compensation layer a is composed of a first optical compensation layer a and a first optical compensation layer b, where the first optical compensation layer a is a biaxial film (B-plate or positive A-plate) where nx > ny ≥ nz, and the first optical compensation layer b is a [quasi] uniaxial film (positive [quasi] C-plate) where nx ≈ ny < nz. Specifically, it is preferable that the in-plane retardation Re1a(550) and the thickness direction retardation Rth1a(550) at a wavelength of 550 nm of the first optical compensation layer a satisfy the following formulas (13) and (14), and the in-plane retardation Re1b(550) and the thickness direction retardation Rth1b(550) at a wavelength of 550 nm of the first optical compensation layer b satisfy the following formulas (15) and (16).
Formula (13): 80nm≦Re1a(550)≦200nm
Formula (14): 20nm≦Rth1a(550)≦150nm
Formula (15): 0nm≦Re1b(550)≦40nm
Formula (16): -180nm≦Rth1b(550)≦-50nm
In this embodiment, it is preferable that the first optical compensation layer a is disposed on the cell substrate side, and the first optical compensation layer b is disposed on the polarizer side.
(第一光学補償層a)
第一光学補償層aは、式(13)において、Re1a(550)の下限は、100nm以上が好ましく、110nm以上がより好ましく、上限は150nm以下が好ましく、140nm以下がより好ましい。また、式(14)において、Rth1a(550)の下限は、50nm以上が好ましく、60nm以上がより好ましく、上限は120nm以下が好ましく、110nm以下がより好ましい。
また、Re1a(450)/Re1a(550)の好ましい範囲は、上記式(10)と同じであり、好ましい範囲も同様である。
(First optical compensation layer a)
In the first optical compensation layer a, in formula (13), the lower limit of Re1a(550) is preferably 100 nm or more, more preferably 110 nm or more, and the upper limit is preferably 150 nm or less, more preferably 140 nm or less. In formula (14), the lower limit of Rth1a(550) is preferably 50 nm or more, more preferably 60 nm or more, and the upper limit is preferably 120 nm or less, more preferably 110 nm or less.
The preferred range of Re1a(450)/Re1a(550) is the same as that of the above formula (10), and the preferred range is also the same.
第一光学補償層aは、溶融成膜方式および溶液成膜方式等の適宜な方式で製造したセルロースアシレートフィルム、環状ポリオレフィンフィルム、または、ポリカーボネートフィルムを、例えば、ロールの周速制御による縦延伸方式、テンターによる横延伸方式または二軸延伸方式などにより、延伸処理することにより得ることができる。具体的には、特開2005-338767号公報の記載を参照することができる。また、配向により2軸性を示す重合性基を有する液晶性化合物を含有する組成物から形成されるポリマーを用いることもできる。
第一光学補償層aの厚さとしては、1~80μmが好ましく、1~40μmがより好ましく、1~25μmが特に好ましい。
The first optical compensation layer a can be obtained by stretching a cellulose acylate film, a cyclic polyolefin film, or a polycarbonate film produced by an appropriate method such as a melt film-forming method or a solution film-forming method, for example, by a longitudinal stretching method using roll peripheral speed control, a transverse stretching method using a tenter, or a biaxial stretching method. Specifically, the description in JP-A-2005-338767 can be referred to. Alternatively, a polymer formed from a composition containing a liquid crystal compound having a polymerizable group that exhibits biaxiality upon orientation can also be used.
The thickness of the first optical compensation layer a is preferably from 1 to 80 μm, more preferably from 1 to 40 μm, and particularly preferably from 1 to 25 μm.
(第一光学補償層b)
第一光学補償層bは、式(15)において、Re1b(550)の上限は、20nm以下が好ましく、10nm以下がより好ましい。また、式(16)において、Rth1b(550)の下限は、-140nm以上が好ましく、-130nm以上がより好ましく、上限は、-60nm以下が好ましく、-70nm以下がより好ましい。
(First optical compensation layer b)
In the first optical compensation layer b, in formula (15), the upper limit of Re1b(550) is preferably 20 nm or less, and more preferably 10 nm or less. In formula (16), the lower limit of Rth1b(550) is preferably −140 nm or more, and more preferably −130 nm or more, and the upper limit is preferably −60 nm or less, and more preferably −70 nm or less.
第一光学補償層bの膜厚方向のレターデーションは特に制限されないが、本発明の効果がより優れる点で、第二光学補償層の波長550nmにおける膜厚方向レターデーションRth1b(550)に対する、波長450nmにおける膜厚方向レターデーションRth1b(450)の比が、下記式(21)を満たすことが好ましい。
式(21):Rth1b(450)/Rth1b(550)≦1.20
これにより、可視光域のより広い波長域で光学補償が可能となり、横方向から見たときの黒表示の光漏れをより軽減することができる。
なお、Rth1b(450)/Rth1b(550)の下限は特に制限されず、0.80以上の場合が多く、0.85以上の場合がより多い。Rth1b(450)/Rth1b(550)の上限は、1.10以下が好ましく、1.00以下がより好ましい。
The retardation in the film thickness direction of the first optical compensation layer b is not particularly limited; however, in terms of more excellent effects of the present invention, it is preferable that the ratio of the film thickness direction retardation Rth1b(450) at a wavelength of 450 nm to the film thickness direction retardation Rth1b(550) at a wavelength of 550 nm of the second optical compensation layer satisfies the following formula (21):
Formula (21): Rth1b(450)/Rth1b(550)≦1.20
This enables optical compensation over a wider wavelength range in the visible light region, and light leakage in black display when viewed from the side can be further reduced.
The lower limit of Rth1b(450)/Rth1b(550) is not particularly limited, and is often 0.80 or more, more often 0.85 or more. The upper limit of Rth1b(450)/Rth1b(550) is preferably 1.10 or less, more preferably 1.00 or less.
第一光学補償層bは、セルロースアシレートフィルム、環状ポリオレフィンフィルム、および、ポリカーボネートフィルムといったフィルムの面内レターデーションを発現させない様に成膜し、熱収縮フィルム等を用いて厚み(nz)方向に延伸する方法などで得ることができる。また、棒状液晶性化合物を垂直配向させるなど、液晶材料の配向状態を固定して所望の位相差を有する層を形成することも可能である。つまり、第一光学補償層bは、液晶性化合物が配向した状態で固定化したフィルムであってもよい。特に、第一光学補償層bは、棒状液晶性化合物が基板面に対して垂直方向に配向した状態で固定化したフィルムであってもよい。
第一光学補償層bの厚さとしては、0.5~80μmが好ましく、1~40μmがより好ましく、1~25μmが特に好ましい。
The first optical compensation layer b can be obtained by forming a film such as a cellulose acylate film, a cyclic polyolefin film, or a polycarbonate film so as not to exhibit in-plane retardation, and stretching the film in the thickness (nz) direction using a heat-shrinkable film or the like. It is also possible to form a layer having a desired retardation by fixing the alignment state of the liquid crystal material, for example, by vertically aligning the rod-shaped liquid crystal compound. That is, the first optical compensation layer b may be a film in which the liquid crystal compound is fixed in an aligned state. In particular, the first optical compensation layer b may be a film in which the rod-shaped liquid crystal compound is fixed in a state in which it is aligned perpendicular to the substrate surface.
The thickness of the first optical compensation layer b is preferably from 0.5 to 80 μm, more preferably from 1 to 40 μm, and particularly preferably from 1 to 25 μm.
第一光学補償層bは第一光学補償層aの表面に直接形成されていてもよいし、粘着剤または接着剤を介して積層されていてもよい。
第一光学補償層としては、シクロオレフィン系ポリマーを含むポリマーフィルムと、上記ポリマーフィルムに隣接して設けられる液晶組成物層からなる2層構成であることが好ましい。
The first optical compensation layer b may be formed directly on the surface of the first optical compensation layer a, or may be laminated thereon via a pressure-sensitive adhesive or adhesive.
The first optical compensation layer preferably has a two-layer structure consisting of a polymer film containing a cycloolefin-based polymer and a liquid crystal composition layer provided adjacent to the polymer film.
<第一光学補償層が2層からなる構成(第二の態様)>
第一光学補償層は第一光学補償層aがnx≒ny>nzの[準]一軸性フィルム(負の[準]C-プレート)、第一光学補償層bがnz≧nx>nyの2軸フィルム(B-プレートまたは負のA-プレート)の2層の構成も好ましい。具体的には、第一光学補償層aの波長550nmにおける面内レターデーションRe1a(550)および膜厚方向のレターデーションRth1a(550)が下記式(17)、式(18)を満たし、第一光学補償層bの波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)が下記式(19)、式(20)を満たすことが好ましい。
式(17):0nm≦Re1a(550)≦40nm
式(18):50nm≦Rth1a(550)≦180nm
式(19):80nm≦Re1b(550)≦200nm
式(20):-200nm≦Rth1b(550)≦-20nm
本態様において、第一光学補償層aが液晶セル基板側、第一光学補償層bが第一偏光子側に配置することが好ましい。
<Configuration of First Optical Compensation Layer Composed of Two Layers (Second Embodiment)>
The first optical compensation layer is also preferably a two-layer structure in which the first optical compensation layer a is a [quasi] uniaxial film (negative [quasi] C-plate) where nx≒ny>nz, and the first optical compensation layer b is a biaxial film (B-plate or negative A-plate) where nz≧nx>ny. Specifically, it is preferred that the in-plane retardation Re1a(550) and the thickness direction retardation Rth1a(550) at a wavelength of 550 nm of the first optical compensation layer a satisfy the following formulas (17) and (18), and the in-plane retardation Re1b(550) and the thickness direction retardation Rth1b(550) at a wavelength of 550 nm of the first optical compensation layer b satisfy the following formulas (19) and (20).
Formula (17): 0nm≦Re1a(550)≦40nm
Formula (18): 50nm≦Rth1a(550)≦180nm
Formula (19): 80nm≦Re1b(550)≦200nm
Formula (20): -200nm≦Rth1b(550)≦-20nm
In this embodiment, it is preferable that the first optical compensation layer a is disposed on the liquid crystal cell substrate side, and the first optical compensation layer b is disposed on the first polarizer side.
(第一光学補償層a)
式(17)において、Re1a(550)の上限は、20nm以下が好ましく、10nm以下がより好ましい。
式(18)において、Rth1a(550)の下限は、60nm以上が好ましく、70nm以上がより好ましく、上限は170nm以下が好ましく、160nm以下がより好ましい。
第一光学補償層aは、セルロースアシレートフィルム、環状ポリオレフィン、および、ポリカーボネートといったnz<nxのレターデーションを有するフィルムの面内レターデーションを発現させない様に成膜するか、発現した面内レターデーションを相殺する工程を用いてnx≒nyとすることで得ることができる。また、液晶材料の配向状態を固定してnz<nxの位相差を有する層を形成することも可能である。
第一光学補償層aの厚さとしては、1~80μmが好ましく、1~60μmがより好ましく、1~40μmが特に好ましい。
(First optical compensation layer a)
In the formula (17), the upper limit of Re1a(550) is preferably 20 nm or less, and more preferably 10 nm or less.
In the formula (18), the lower limit of Rth1a(550) is preferably 60 nm or more, more preferably 70 nm or more, and the upper limit is preferably 170 nm or less, more preferably 160 nm or less.
The first optical compensation layer a can be obtained by forming a film having a retardation of nz<nx, such as a cellulose acylate film, a cyclic polyolefin, or a polycarbonate, so as not to exhibit in-plane retardation, or by offsetting the exhibited in-plane retardation so that nx≒ny is satisfied. It is also possible to form a layer having a phase difference of nz<nx by fixing the alignment state of the liquid crystal material.
The thickness of the first optical compensation layer a is preferably from 1 to 80 μm, more preferably from 1 to 60 μm, and particularly preferably from 1 to 40 μm.
(第一光学補償層b)
式(19)において、Re1b(550)の下限は、90nm以上が好ましく、100nm以上がより好ましく、上限は180nm以下が好ましく、160nm以下がより好ましい。
式(20)において、Rth1b(550)の下限は、-180nm以上が好ましく、-160nm以上がより好ましく、上限は-50nm以下が好ましく、-60nm以下がより好ましい。
第一光学補償層bは、押出し成形方式および流延製膜方式等の適宜な方式で製造したポリマーフィルムを、例えばロールによる縦延伸方式、テンターによる横延伸方式、および、二軸延伸方式などにより、延伸処理することにより得ることができる。具体的には、特開2005-338767号公報の記載を参照することができる。
第一光学補償層bの厚さとしては、1~80μmが好ましく、1~60μmがより好ましく、1~40μmが特に好ましい。
(First optical compensation layer b)
In formula (19), the lower limit of Re1b(550) is preferably 90 nm or more, more preferably 100 nm or more, and the upper limit is preferably 180 nm or less, more preferably 160 nm or less.
In the formula (20), the lower limit of Rth1b(550) is preferably −180 nm or more, more preferably −160 nm or more, and the upper limit is preferably −50 nm or less, more preferably −60 nm or less.
The first optical compensation layer b can be obtained by stretching a polymer film produced by an appropriate method such as an extrusion molding method or a casting film forming method, for example, by a longitudinal stretching method using a roll, a transverse stretching method using a tenter, a biaxial stretching method, etc. Specifically, the description in JP-A-2005-338767 can be referred to.
The thickness of the first optical compensation layer b is preferably from 1 to 80 μm, more preferably from 1 to 60 μm, and particularly preferably from 1 to 40 μm.
第一光学補償層aと第一光学補償層bは、一方の表面にもう一方が直接形成されていてもよいし、粘着剤または接着剤を介して積層されていてもよい。 The first optical compensation layer a and the first optical compensation layer b may be formed directly on one surface of the other, or may be laminated via a pressure-sensitive adhesive or adhesive.
[第二光学補償層]
液晶層と第二偏光子との間の層の合計レターデーションを適切な範囲に調整するため、本発明では第二光学補償層を有することが好ましい。第二光学補償層としては任意の位相差を有する既知のフィルムを用いることができるが、膜厚方向のレターデーションを有することが好ましく、nx≒ny<nzの[準]一軸性フィルム(正の[準]C-プレート)であることがより好ましい。膜厚方向のレターデーションを有するとは、波長450nm、550nm、650nmのいずれかのRthの絶対値が2nm以上であることを示す。第二光学補償層のレターデーションは液晶層と第二偏光子との間の層の合計レターデーションが所定の範囲内でありさえすれば特に限定されないが、波長550nmにおける面内レターデーションRe2(550)および膜厚方向のレターデーションRth2(550)は、下記式(8)および式(9)を満足することが好ましい。
式(8):0nm≦Re2(550)≦10nm
式(9):-100nm≦Rth2(550)≦-10nm
また、第二光学補償層は、式(8)において、Re2(550)の上限は、5nm以下が好ましく、3nm以下がより好ましい。式(9)において、Rth2(550)の下限は、-80nm以上が好ましく、-50nm以上がより好ましく、上限は、-15nm以下が好ましく、-20nm以下がより好ましい。
また、波長450nmにおける面内レターデーションRe2(450)の上限は、15nm以下が好ましく、10nm以下がより好ましい。波長450nmにおける膜厚方向のレターデーションRth2(450)の下限は、-100nm以上が好ましく、-70nm以上がより好ましく、上限は、-10nm以下が好ましく、-20nm以下がより好ましい。
[Second optical compensation layer]
In order to adjust the total retardation of the layers between the liquid crystal layer and the second polarizer to an appropriate range, it is preferable to have a second optical compensation layer in the present invention. As the second optical compensation layer, a known film having any phase difference can be used, but it is preferable that it has retardation in the film thickness direction, and it is more preferable that it is a [quasi] uniaxial film (positive [quasi] C-plate) where nx ≒ ny < nz. Having retardation in the film thickness direction means that the absolute value of Rth at any wavelength of 450 nm, 550 nm, or 650 nm is 2 nm or more. The retardation of the second optical compensation layer is not particularly limited as long as the total retardation of the layers between the liquid crystal layer and the second polarizer is within a predetermined range, but it is preferable that the in-plane retardation Re2(550) at a wavelength of 550 nm and the retardation in the film thickness direction Rth2(550) satisfy the following formulas (8) and (9).
Formula (8): 0nm≦Re2(550)≦10nm
Formula (9): -100nm≦Rth2(550)≦-10nm
In the second optical compensation layer, in formula (8), the upper limit of Re2(550) is preferably 5 nm or less, and more preferably 3 nm or less. In formula (9), the lower limit of Rth2(550) is preferably −80 nm or more, and more preferably −50 nm or more, and the upper limit is preferably −15 nm or less, and more preferably −20 nm or less.
The upper limit of the in-plane retardation Re2(450) at a wavelength of 450 nm is preferably 15 nm or less, more preferably 10 nm or less. The lower limit of the retardation Rth2(450) in the film thickness direction at a wavelength of 450 nm is preferably −100 nm or more, more preferably −70 nm or more, and the upper limit is preferably −10 nm or less, more preferably −20 nm or less.
第二光学補償層の膜厚方向のレターデーションは特に制限されないが、本発明の効果がより優れる点で、第二光学補償層の波長550nmにおける膜厚方向レターデーションRth2(550)に対する、波長450nmにおける膜厚方向レターデーションRth2(450)の比が、下記式(22)を満たすことが好ましい。
式(22):Rth2(450)/Rth2(550)≧1.00
これにより、可視光域のより広い波長域で光学補償が可能となり、横方向から見たときの黒表示の光漏れをより軽減することができる。
なお、Rth2(450)/Rth2(550)の上限は特に制限されず、4.00以下の場合が多く、3.00以下の場合がより多い。
The retardation in the film thickness direction of the second optical compensation layer is not particularly limited; however, in terms of more excellent effects of the present invention, it is preferable that the ratio of the retardation in the film thickness direction Rth2(450) at a wavelength of 450 nm to the retardation in the film thickness direction Rth2(550) at a wavelength of 550 nm of the second optical compensation layer satisfies the following formula (22):
Formula (22): Rth2(450)/Rth2(550)≧1.00
This enables optical compensation over a wider wavelength range in the visible light region, and light leakage in black display when viewed from the side can be further reduced.
The upper limit of Rth2(450)/Rth2(550) is not particularly limited, and is often 4.00 or less, more often 3.00 or less.
第二光学補償層は、セルロースアシレートフィルム、環状ポリオレフィンフィルム、および、ポリカーボネートフィルムといったフィルムの面内レターデーションを発現させない様に成膜し、熱収縮フィルム等を用いて厚み(nz)方向に延伸する方法などで得ることができる。また、上記セルロースアシレートフィルム等のフィルムを接着剤または粘着剤により積層して、所望の面内レターデーションおよび膜厚方向レターデーションを調整してもよい。第二光学補償層は、トリアセチルセルロースフィルムが好ましい。
また、第二光学補償層は、棒状液晶性化合物を垂直配向させるなど、液晶材料の配向状態を固定して所望の位相差を有する層を形成することも可能である。つまり、第二光学補償層は、液晶性化合物が配向した状態で固定化したフィルム(液晶組成物層)であってもよい。特に、第二光学補償層は、棒状液晶性化合物が基板面に対して垂直方向に配向した状態で固定化したフィルムであってもよい。
液晶材料を用いる場合、偏光子の上に液晶組成物層を直接形成してもよいし、形成した液晶組成物層を偏光子に接着剤または粘着剤で貼合していてもよい。また、支持体と液晶組成物層を含む2層以上の構成であってもよく、偏光子の保護フィルムに液晶組成物層を接着剤または粘着剤で貼合する構成でもよい。液晶組成物層を貼合した後、支持体を剥離して単独の液晶組成物層を形成しても良い。
第二光学補償層の厚さとしては、下限は、0.1μmが好ましく、0.2μmがより好ましい。上限は、200μm以下が好ましく、185μmがより好ましい。
本発明は、上記液晶層と上記第二偏光子との間に、上記液晶層側から順に、膜厚方向のレターデーションを有する電極基板と第二光学補償層とを少なくとも有することが好ましく、第二光学補償層が上記式(8)および式(9)を満たすことがより好ましい。なお、この場合の電極基板の膜厚方向のレターデーションは、-10nm以下のものに限定はされず、正のRthを有していてもよい。電極基板は、電極としての構成など、他に必要な要件があるため、その結果として膜厚方向のレターデーションを有するものとなる場合があり、その値がプラスになる場合もある。一方、第二光学補償層は、電極基板に比べて、膜厚方向のレターデーションを制御しやすいため、第二光学補償層を組み合わせることで、液晶層と第二偏光子との間の層の面内レターデーションの合計Re_total(550)および膜厚方向のレターデーションの合計Rth_total(550)が式(2)、および、式(3)を満たす構成とすることができる。
The second optical compensation layer can be obtained by forming a film such as cellulose acylate film, cyclic polyolefin film and polycarbonate film so as not to exhibit the in-plane retardation, and stretching it in the thickness (nz) direction using a heat shrinkable film or the like.In addition, the film such as the above-mentioned cellulose acylate film can be laminated with an adhesive or a pressure sensitive adhesive to adjust the desired in-plane retardation and thickness direction retardation.Preferably, the second optical compensation layer is a triacetyl cellulose film.
In addition, the second optical compensation layer can be formed as a layer having a desired retardation by fixing the alignment state of the liquid crystal material, for example, by vertically aligning the rod-shaped liquid crystal compound. That is, the second optical compensation layer may be a film (liquid crystal composition layer) in which the liquid crystal compound is fixed in an aligned state. In particular, the second optical compensation layer may be a film in which the rod-shaped liquid crystal compound is fixed in a state in which it is aligned vertically to the substrate surface.
When a liquid crystal material is used, a liquid crystal composition layer may be formed directly on a polarizer, or the formed liquid crystal composition layer may be attached to the polarizer with an adhesive or pressure-sensitive adhesive. Alternatively, a two-layer structure including a support and a liquid crystal composition layer may be used, or a structure in which the liquid crystal composition layer is attached to a protective film of the polarizer with an adhesive or pressure-sensitive adhesive. After the liquid crystal composition layer is attached, the support may be peeled off to form a single liquid crystal composition layer.
The thickness of the second optical compensation layer is preferably 0.1 μm or less, more preferably 0.2 μm, and more preferably 200 μm or less, more preferably 185 μm.
The present invention preferably includes, between the liquid crystal layer and the second polarizer, at least an electrode substrate having a retardation in the film thickness direction and a second optical compensation layer, in this order from the liquid crystal layer side. It is more preferable that the second optical compensation layer satisfies the above formulas (8) and (9). In this case, the retardation in the film thickness direction of the electrode substrate is not limited to −10 nm or less, and may have a positive Rth. Because the electrode substrate has other necessary requirements, such as a configuration as an electrode, it may have a retardation in the film thickness direction, and this value may be positive. On the other hand, since the retardation in the film thickness direction of the second optical compensation layer is easier to control than that of the electrode substrate, by combining the second optical compensation layer, a configuration can be achieved in which the total in-plane retardation Re_total(550) and the total retardation in the film thickness direction Rth_total(550) of the layers between the liquid crystal layer and the second polarizer satisfy formulas (2) and (3).
[偏光板]
偏光板(第一偏光板および第二偏光板)は、少なくとも偏光子を有し、必要に応じて、光学補償層および/または保護フィルムが積層されている。例えば、図1において、第一光学補償層を含む偏光板(第一偏光板)の場合には、偏光子の吸収軸と、第一光学補償層の遅相軸は平行になるように積層する。偏光子の光学補償層と逆側の表面には、保護フィルムを設けてもよいし、硬化樹脂層を配置してもよいし、液晶表示装置の別の部材と直接貼りあわせてもよい。また、光学補償層と偏光子との間、または、光学補償層の偏光子とは反対側の表面に、粘着剤または接着剤を介して保護フィルムを配置してもよい。
[Polarizing plate]
The polarizing plates (first polarizing plate and second polarizing plate) have at least a polarizer, and, if necessary, an optical compensation layer and/or a protective film is laminated thereon. For example, in FIG. 1 , in the case of a polarizing plate (first polarizing plate) including a first optical compensation layer, the polarizer and the first optical compensation layer are laminated so that the absorption axis of the polarizer and the slow axis of the first optical compensation layer are parallel to each other. A protective film may be provided on the surface of the polarizer opposite the optical compensation layer, or a cured resin layer may be disposed thereon, or the polarizer may be directly attached to another component of the liquid crystal display device. Furthermore, a protective film may be disposed between the optical compensation layer and the polarizer, or on the surface of the optical compensation layer opposite the polarizer, via a pressure-sensitive adhesive or adhesive.
偏光子と、光学補償層、保護フィルム等の光学フィルムとの積層には、接着剤を用いることができる。偏光子と光学フィルムとの間の接着剤層の厚さは、0.01~30μm程度が好ましく、0.01~10μmがより好ましく、0.05~5μmが特に好ましい。接着剤層の厚さがこの範囲にあれば、積層される光学フィルムと偏光子との間に浮き、または、剥がれを生じず、実用上問題のない接着力が得られる。 An adhesive can be used to laminate the polarizer and optical films such as optical compensation layers and protective films. The thickness of the adhesive layer between the polarizer and optical film is preferably approximately 0.01 to 30 μm, more preferably 0.01 to 10 μm, and particularly preferably 0.05 to 5 μm. If the thickness of the adhesive layer is within this range, no lifting or peeling occurs between the laminated optical film and polarizer, and adhesive strength that is sufficient for practical use can be obtained.
好ましい接着剤の一つとして、水系接着剤、すなわち、接着剤成分が水に溶解又は分散しているものを挙げることができ、ポリビニルアルコール系樹脂水溶液からなる接着剤が好ましく用いられる。
ポリビニルアルコール系樹脂水溶液からなる接着剤において、ポリビニルアルコール系樹脂には、酢酸ビニルの単独重合体であるポリ酢酸ビニルをケン化処理して得られるビニルアルコールホモポリマーのほか、酢酸ビニルとこれに共重合可能な他の単量体との共重合体をケン化処理して得られるビニルアルコール系共重合体、さらにそれらの水酸基を部分的に変性した変性ポリビニルアルコール系重合体などがある。
この接着剤には、多価アルデヒド、水溶性エポキシ化合物、メラミン系化合物、ジルコニア化合物、亜鉛化合物、および、グリオキシル酸塩等が架橋剤として添加されていてもよい。水系接着剤を用いた場合、それから得られる接着剤層の厚みは通常、1μm以下である。
One of the preferred adhesives is a water-based adhesive, that is, an adhesive in which the adhesive components are dissolved or dispersed in water, and an adhesive made of an aqueous solution of a polyvinyl alcohol-based resin is preferably used.
In adhesives made from aqueous solutions of polyvinyl alcohol-based resins, the polyvinyl alcohol-based resins include vinyl alcohol homopolymers obtained by saponifying polyvinyl acetate, which is a homopolymer of vinyl acetate, vinyl alcohol-based copolymers obtained by saponifying copolymers of vinyl acetate and other monomers copolymerizable therewith, and modified polyvinyl alcohol-based polymers in which the hydroxyl groups of these copolymers are partially modified.
The adhesive may contain crosslinking agents such as polyaldehydes, water-soluble epoxy compounds, melamine compounds, zirconia compounds, zinc compounds, glyoxylates, etc. When a water-based adhesive is used, the thickness of the adhesive layer obtained is usually 1 μm or less.
もう一つの好ましい接着剤として、活性エネルギー線の照射又は加熱により硬化するカチオン重合性化合物を含有する硬化性接着剤組成物、および、ラジカル重合性化合物を含有する硬化性接着剤組成物等が挙げられる。カチオン重合性化合物としては、エポキシ基またはオキセタニル基を有する化合物が挙げられる。エポキシ化合物は、分子内に少なくとも2個のエポキシ基を有するものであれば特に限定されず、例えば、特開2004-245925号公報に詳細に説明されている化合物を用いることができる。
ラジカル重合性化合物としては、(メタ)アクリロイル基またはビニル基等の不飽和二重結合を有するラジカル重合性化合物であれば特に限定されず、単官能ラジカル重合性化合物、分子内に2個以上の重合性基を有する多官能ラジカル重合性化合物、水酸基を有する(メタ)アクリレート、アクリルアミド、および、アクリロイルモルフォリン等が挙げられ、これらの化合物を単独で用いても、組み合わせて用いてもよい。例えば、特開2015-11094号公報に詳細に説明されている化合物を用いることができる。また、ラジカル重合性化合物とカチオン重合性化合物を組み合わせて用いることもできる。
Other preferred adhesives include curable adhesive compositions containing a cationically polymerizable compound that cures upon irradiation with active energy rays or heating, and curable adhesive compositions containing a radically polymerizable compound. Examples of the cationically polymerizable compound include compounds having an epoxy group or an oxetanyl group. The epoxy compound is not particularly limited as long as it has at least two epoxy groups in the molecule, and for example, compounds described in detail in JP-A-2004-245925 can be used.
The radical polymerizable compound is not particularly limited as long as it is a radical polymerizable compound having an unsaturated double bond such as a (meth)acryloyl group or a vinyl group, and examples thereof include monofunctional radical polymerizable compounds, polyfunctional radical polymerizable compounds having two or more polymerizable groups in the molecule, (meth)acrylates having a hydroxyl group, acrylamides, and acryloylmorpholines. These compounds may be used alone or in combination. For example, compounds described in detail in JP 2015-11094 A may be used. Furthermore, a radical polymerizable compound and a cationically polymerizable compound may also be used in combination.
硬化性接着剤を用いる場合には、貼合ロールを用いて光学フィルムを貼合した後、必要に応じて乾燥を行ない、活性エネルギー線を照射するかまたは加熱することにより硬化性接着剤を硬化させる。活性エネルギー線の光源は特に限定されないが、波長400nm以下に発光分布を有する活性エネルギー線が好ましく、具体的には、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、ケミカルランプ、ブラックライトランプ、マイクロウェーブ励起水銀灯、または、メタルハライドランプがより好ましい。 When a curable adhesive is used, the optical film is laminated using a laminating roll, dried as necessary, and then irradiated with active energy rays or heated to cure the curable adhesive. There are no particular restrictions on the light source of the active energy rays, but active energy rays with an emission distribution of wavelengths of 400 nm or less are preferred. Specifically, low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, chemical lamps, black light lamps, microwave-excited mercury lamps, or metal halide lamps are more preferred.
また、光学フィルムと偏光子とを接着剤で貼合するにあたり、接着強度向上、および、光学フィルム表面への接着剤の濡れ性を改善する目的で、光学フィルムの、偏光子と対向する面に表面処理(例えばグロー放電処理、コロナ放電処理、紫外線(UV)処理)や易接着層形成等をしてもよい。特開2007-127893号公報、および、特開2007-127893号公報等に記載されている易接着層の材料や形成法などを用いることができる。 Furthermore, when bonding the optical film and polarizer with an adhesive, the surface of the optical film facing the polarizer may be subjected to a surface treatment (e.g., glow discharge treatment, corona discharge treatment, ultraviolet (UV) treatment) or an easy-adhesion layer may be formed, in order to improve the adhesive strength and the wettability of the adhesive to the optical film surface. Materials and methods for forming easy-adhesion layers described in JP 2007-127893 A and JP 2007-127893 A, etc., can be used.
[偏光子]
偏光板が有する偏光子(第一偏光子および第二偏光子)は、特に限定はなく、自然光を特定の直線偏光に変換する機能を有するいわゆる直線偏光子であればよい。偏光子としては、特に限定されないが、吸収型偏光子を利用することができる。例えば、ヨウ素系偏光子、二色性染料を利用した染料系偏光子、およびポリエン系偏光子のいずれも用いることができる。
[Polarizer]
The polarizers (first polarizer and second polarizer) of the polarizing plate are not particularly limited, and may be so-called linear polarizers that have the function of converting natural light into specific linearly polarized light. The polarizers are not particularly limited, but an absorption polarizer can be used. For example, an iodine-based polarizer, a dye-based polarizer using a dichroic dye, or a polyene-based polarizer can be used.
本発明においては、偏光子の厚みは特に限定されないが、3μm~60μmが好ましく、5μm~30μmがより好ましく、5μm~15μmが特に好ましい。 In the present invention, the thickness of the polarizer is not particularly limited, but is preferably 3 μm to 60 μm, more preferably 5 μm to 30 μm, and particularly preferably 5 μm to 15 μm.
[保護フィルム]
保護フィルムの材料としては特に限定されず、例えばセルロースアシレート(例えば、セルローストリアセテート、セルロースジアセテート、セルロースアセテートブチレート、セルロースアセテートプロピオネート)、ポリメチルメタクリレート等のポリアクリル系樹脂、ポリエチレンおよびポリプロピレン等のポリオレフィン、ポリエチレンテレフタレートおよびポリエチレンナフタレート等のポリエステル系樹脂、ポリエーテルスルホンフィルム、ポリウレタン系樹脂、ポリカーボネート、ポリスルホン、ポリエーテル、ポリメチルペンテン、ポリエーテルケトン、(メタ)アクリルニトリル、並びに、脂環式構造を有するポリマー(ノルボルネン系樹脂(アートン:商品名、JSR社製、非晶質ポリオレフィン(ゼオネックス:商品名、日本ゼオン社製))が挙げられる。
[Protective film]
The material for the protective film is not particularly limited, and examples thereof include cellulose acylate (e.g., cellulose triacetate, cellulose diacetate, cellulose acetate butyrate, and cellulose acetate propionate), polyacrylic resins such as polymethyl methacrylate, polyolefins such as polyethylene and polypropylene, polyester resins such as polyethylene terephthalate and polyethylene naphthalate, polyethersulfone films, polyurethane resins, polycarbonate, polysulfone, polyether, polymethylpentene, polyether ketone, (meth)acrylonitrile, and polymers having an alicyclic structure (norbornene resins (Arton: product name, manufactured by JSR Corporation, amorphous polyolefins (Zeonex: product name, manufactured by Zeon Corporation)).
保護フィルムの光学特性としては、下記式を満たすことが好ましい。
0nm≦Re(550)≦10nm
-40nm≦Rth(550)≦40nm
また、偏光子と液晶セルとの間に保護フィルムを配置する場合には、下記式を満たすことがより好ましい。
0nm≦Re(550)≦5nm
-10nm≦Rth(550)≦10nm
The optical properties of the protective film preferably satisfy the following formula.
0 nm≦Re(550)≦10 nm
−40 nm≦Rth(550)≦40 nm
Furthermore, when a protective film is disposed between the polarizer and the liquid crystal cell, it is more preferable that the following formula be satisfied.
0 nm≦Re(550)≦5 nm
−10 nm≦Rth(550)≦10 nm
[バックライトユニット]
液晶表示装置が有するバックライトユニットとしては、各種の液晶表示装置で用いられている公知のバックライトユニットが適宜利用可能である。例えば、バックライトユニットは、LED(発光ダイオード)、有機発光ダイオード(OLED)、レーザ等の点光源、あるいは、蛍光灯(CCFL)等の線状光源を並べ、2次元的に配列した面状光源であってもよいし、点光源あるいは線状光源が出射した光を側面から入射し、表面から面状の光を出射する板状の導光板を用いる面状光源であってもよい。あるいは、バックライトユニットは、面状光源にも限定されず、点光源、線状光源であってもよい。
また、バックライトユニットは、ルーバー部材、プリズムシート、および、コリメートレンズアレイ等の、出射した光を制御する光学部材を有していてもよい。
[Backlight unit]
The backlight unit of a liquid crystal display device can be any known backlight unit used in various liquid crystal display devices. For example, the backlight unit may be a planar light source in which point light sources such as LEDs (light-emitting diodes), organic light-emitting diodes (OLEDs), and lasers, or linear light sources such as fluorescent lamps (CCFLs), are arranged two-dimensionally, or may be a planar light source using a plate-like light guide plate that receives light emitted from point light sources or linear light sources from the side and emits planar light from the surface. Alternatively, the backlight unit is not limited to a planar light source, and may be a point light source or a linear light source.
The backlight unit may also include optical members for controlling the emitted light, such as a louver member, a prism sheet, and a collimator lens array.
以下、実施例に基づいて本発明を具体的に説明する。以下の実施例に示す材料、試薬、物質量とその割合、および、操作等は本発明の趣旨から逸脱しない限り適宜変更することができる。したがって、本発明は以下の実施例に制限されるものではない。 The present invention will be specifically explained below based on the following examples. The materials, reagents, amounts and proportions of substances, and procedures shown in the following examples can be modified as appropriate without departing from the spirit of the present invention. Therefore, the present invention is not limited to the following examples.
[実施例1]
<IPSモード液晶表示装置の作製>
ガラス基板上に、共通電極ITOを形成し、その上にアクリル系有機絶縁膜(又はSIN等無機膜)を形成した。絶縁膜に、フォトリソグラフィーを用いてエッチング(TFTなど能動素子製造工程と同時でも構わない)処理を施すことにより、ドメインを形成した。その上に、スリットを設けた、画素電極(ライン幅5μm、電極間隙5μm)を形成した。さらに、その上に光配向膜を設け、光配向処理を行なった。別に用意したカラーフィルタを有するガラス基板の表面にも光配向膜を設け、光配向処理を行なった。二枚のガラス基板を、配向膜同士を対向させて、基板の間隔(ギャップ;d)を3.8μmとし、二枚のガラス基板の配向処理方向が平行となるようにして重ねて貼り合わせ、次いで屈折率異方性(Δn)が0.098及び誘電率異方性(Δε)が正の4.5であるネマチック液晶組成物を封入し、液晶セル1を作製した。液晶層のΔn・dの値は375nmであった。
液晶セル2はガラス基板上に後述の液晶層形成用組成物1をガラス基板上に塗布、配向、硬化し液晶硬化層を形成した後、この上に液晶セル1と同様の手順で電極層を形成した。電極層の上にさらに光配向膜を設け、光配向膜処理を行った後、液晶セル1と同様の方法でカラーフィルタ基板との間にネマチック液晶を封入し、液晶セル2を作製した。すなわち、液晶セル2は、ガラス基板/カラーフィルタ層/配向膜/液晶層/配向膜/電極層/液晶硬化層/ガラス基板の順に積層された構成を有する。
液晶組成物封入前の電極基板、カラーフィルタ基板のそれぞれのレターデーション(Re、Rth)、および、作製した液晶セルのΔn・dをそれぞれ測定した結果、表1に示す通りであった。上記電極基板が、膜厚方向のレターデーションを有する電極基板に相当する。
[Example 1]
<Fabrication of IPS-mode liquid crystal display device>
A common electrode (ITO) was formed on a glass substrate, and an acrylic organic insulating film (or an inorganic film such as SIN) was formed on top of it. The insulating film was then etched using photolithography (this may be performed simultaneously with the active element manufacturing process such as TFTs) to form domains. Slit pixel electrodes (line width 5 μm, electrode gap 5 μm) were then formed on top of this. A photo-alignment film was then formed on top of this and subjected to photo-alignment treatment. A photo-alignment film was also formed on the surface of a separately prepared glass substrate bearing a color filter and subjected to photo-alignment treatment. Two glass substrates were laminated together with the alignment films facing each other, with a gap (d) of 3.8 μm between the substrates and the alignment treatment directions of the two glass substrates parallel to each other. A nematic liquid crystal composition with a refractive index anisotropy (Δn) of 0.098 and a positive dielectric anisotropy (Δε) of 4.5 was then sealed in to prepare liquid crystal cell 1. The Δn·d value of the liquid crystal layer was 375 nm.
Liquid crystal cell 2 was prepared by applying, aligning, and curing a liquid crystal layer formed on a glass substrate with composition 1 for forming a liquid crystal layer, which will be described later, and then forming an electrode layer on top of this in the same manner as for liquid crystal cell 1. A photo-alignment film was further provided on the electrode layer, and after photo-alignment film treatment was performed, nematic liquid crystal was sealed between the electrode layer and the color filter substrate in the same manner as for liquid crystal cell 1, to prepare liquid crystal cell 2. That is, liquid crystal cell 2 has a configuration in which the layers are laminated in the following order: glass substrate/color filter layer/alignment film/liquid crystal layer/alignment film/electrode layer/cured liquid crystal layer/glass substrate.
The retardation (Re, Rth) of each of the electrode substrate and color filter substrate before the liquid crystal composition was sealed, and the Δn·d of the prepared liquid crystal cell were measured, and the results are shown in Table 1. The above electrode substrate corresponds to an electrode substrate having retardation in the film thickness direction.
<第一光学補償層1の作製>
第一光学補償層aとして未延伸シクロオレフィンポリマーフィルム(JSR(株)製 商品名:アートンフィルム)の一軸延伸を行い、Re1a(550)=120nm、Rth1a(550)=60nm、膜厚24μmのシクロオレフィンポリマーを作製した。
このポリマーフィルムの片面を放電量150W・min/m2でコロナ処理を行い、コロナ処理を行った面に以下の組成で調製した液晶層形成用組成物1を、#3.0のワイヤーバーで塗布した。次いで、組成物の溶媒の乾燥および液晶性化合物の配向熟成のために、70℃の温風で90秒加熱した。得られた塗膜に対して、窒素パージ下酸素濃度100ppmで40℃にて紫外線照射(300mJ/cm2)を行い、液晶性化合物の配向を固定化して、厚さ1μmの液晶組成物層(第一光学補償層bに該当)を形成して、第一光学補償層1を作製した。なお、上記液晶組成物層は、液晶性化合物がシクロオレフィンポリマーフィルム面に対して垂直方向に配向した状態で固定化している。
<Preparation of First Optical Compensation Layer 1>
As the first optical compensation layer a, an unstretched cycloolefin polymer film (manufactured by JSR Corporation, trade name: Arton Film) was uniaxially stretched to prepare a cycloolefin polymer having Re1a(550)=120 nm, Rth1a(550)=60 nm and a film thickness of 24 μm.
One side of this polymer film was subjected to a corona treatment at a discharge rate of 150 W·min/ m2 , and a liquid crystal layer-forming composition 1 prepared with the following formulation was applied to the corona-treated surface using a #3.0 wire bar. Next, the composition was heated with warm air at 70°C for 90 seconds to dry the solvent and ripen the liquid crystal compound. The resulting coating was irradiated with ultraviolet light (300 mJ/ cm2 ) at 40°C under a nitrogen purge and an oxygen concentration of 100 ppm to fix the alignment of the liquid crystal compound, forming a 1 μm-thick liquid crystal composition layer (corresponding to first optical compensation layer b), thereby producing first optical compensation layer 1. In the liquid crystal composition layer, the liquid crystal compound was fixed in a state where it was aligned perpendicular to the surface of the cycloolefin polymer film.
―――――――――――――――――――――――――――――――――
液晶層形成用組成物1
―――――――――――――――――――――――――――――――――
液晶性化合物R1 100.0質量部
配向助剤A1 2.0質量部
化合物B1 4.5質量部
単量体K1 8.0質量部
重合開始剤P1 5.0質量部
重合開始剤P2 2.0質量部
界面活性剤S1 0.4質量部
界面活性剤S2 0.5質量部
アセトン 426.0質量部
プロピレングリコールモノメチルエーテルアセテート 49.0質量部
メタノール 14.7質量部
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Composition 1 for forming liquid crystal layer
----------------------------------------------------------------------------------
Liquid crystal compound R1 100.0 parts by mass Alignment aid A1 2.0 parts by mass Compound B1 4.5 parts by mass Monomer K1 8.0 parts by mass Polymerization initiator P1 5.0 parts by mass Polymerization initiator P2 2.0 parts by mass Surfactant S1 0.4 parts by mass Surfactant S2 0.5 parts by mass Acetone 426.0 parts by mass Propylene glycol monomethyl ether acetate 49.0 parts by mass Methanol 14.7 parts by mass
・液晶性化合物R1
下記液晶性化合物(RA)(RB)(RC)の83:15:2(質量比)の混合物
A mixture of the following liquid crystal compounds (RA), (RB), and (RC) in a ratio of 83:15:2 (by mass)
・配向助剤A1
・化合物B1
・単量体K1:A-TMMT(新中村化学工業株式会社) Monomer K1: A-TMMT (Shin-Nakamura Chemical Co., Ltd.)
・重合開始剤P1
・重合開始剤P2
・界面活性剤S1(重量平均分子量15000、構造式中の各繰り返し単位中の数値は、質量%を表す。)
・界面活性剤S2(重量平均分子量:11,200)
構造式中の各繰り返し単位中の数値は、質量%を表す。
The numerical values for each repeating unit in the structural formula represent mass %.
作製した第一光学補償層aおよび第一光学補償層bについて、Re(550)、Rth(550)を上述した方法にしたがって測定した。結果を下記表3に示す。 The Re(550) and Rth(550) of the prepared first optical compensation layer a and first optical compensation layer b were measured according to the method described above. The results are shown in Table 3 below.
<保護フィルム1の作製>
〔コア層セルロースアシレートドープ1の作製〕
下記の各成分をミキシングタンクに投入し攪拌して、各成分を溶解し、コア層セルロースアシレートドープ1を調製した。
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コア層セルロースアシレートドープ1
―――――――――――――――――――――――――――――――
アセチル置換度2.88のセルロースアセテート 100質量部
下記エステルオリゴマーA 10質量部
下記偏光子耐久性改良剤 4質量部
下記紫外線吸収剤 2質量部
メチレンクロライド(第1溶媒) 430質量部
メタノール(第2溶媒) 64質量部
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<Preparation of Protective Film 1>
[Preparation of Core Layer Cellulose Acylate Dope 1]
The following components were charged into a mixing tank and stirred to dissolve each component, thereby preparing a core layer cellulose acylate dope 1.
------------------------------------------------------------------
Core layer cellulose acylate dope 1
------------------------------------------------------------------
Cellulose acetate having an acetyl substitution degree of 2.88: 100 parts by weight Ester oligomer A (described below): 10 parts by weight Polarizer durability improver (described below): 4 parts by weight UV absorber (described below): 2 parts by weight Methylene chloride (first solvent): 430 parts by weight Methanol (second solvent): 64 parts by weight
・エステルオリゴマーA(重量平均分子量:750)
・偏光子耐久性改良剤
・紫外線吸収剤
〔外層セルロースアシレートドープ1の作製〕
上記のコア層セルロースアシレートドープ1の90質量部に下記のマット剤溶液を10質量部加え、外層セルロースアシレートドープ1を調製した。
――――――――――――――――――――――――――――――――
外層セルロースアシレートドープ1
――――――――――――――――――――――――――――――――
平均粒子サイズ20nmのシリカ粒子
(AEROSIL R972、日本アエロジル(株)製) 2質量部
メチレンクロライド(第1溶媒) 76質量部
メタノール(第2溶媒) 11質量部
コア層セルロースアシレートドープ1 1質量部
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[Preparation of Outer Layer Cellulose Acylate Dope 1]
To 90 parts by weight of the above-mentioned cellulose acylate dope 1 for the core layer, 10 parts by weight of the following matting agent solution was added to prepare cellulose acylate dope 1 for the outer layer.
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Outer layer cellulose acylate dope 1
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Silica particles having an average particle size of 20 nm (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.) 2 parts by mass Methylene chloride (first solvent) 76 parts by mass Methanol (second solvent) 11 parts by mass Core layer Cellulose acylate dope 1 1 part by mass
〔セルロースアシレートフィルム1の作製〕
上記コア層セルロースアシレートドープ1とその両側に外層セルロースアシレートドープ1とを、3層同時に流延口から20℃のドラム上に流延した。ドラム上のフィルムの溶媒含有率が略20質量%の状態でドラム上からフィルムを剥ぎ取り、得られたフィルムの幅方向の両端をテンタークリップで固定し、フィルム中の残留溶媒が3~15%の状態で、フィルムを横方向に1.1倍延伸しつつ乾燥した。その後、得られたフィルムを熱処理装置のロール間を搬送することにより、さらに乾燥し、厚さ40μmのセルロースアシレートフィルム1を作製し、保護フィルム1とした。保護フィルム1の位相差を測定した結果、Re(550)=2nm、Rth(550)=7nmであった。
[Preparation of Cellulose Acylate Film 1]
The core layer cellulose acylate dope 1 and outer layer cellulose acylate dope 1 on both sides were simultaneously cast onto a drum at 20°C from a casting nozzle. When the solvent content of the film on the drum was approximately 20% by mass, the film was peeled off from the drum. Both ends of the resulting film in the width direction were fixed with tenter clips, and the film was stretched 1.1 times in the transverse direction while drying while the residual solvent content in the film was 3 to 15%. The resulting film was then transported between the rolls of a heat treatment device for further drying, producing a 40 μm-thick cellulose acylate film 1, which was used as protective film 1. The retardation of protective film 1 was measured, revealing Re(550) = 2 nm and Rth(550) = 7 nm.
<保護フィルム2の作製>
〔コア層セルロースアシレートドープ2の作製〕
下記の各成分をミキシングタンクに投入し、攪拌して、各成分を溶解し、コア層セルロースアシレートドープ2を調製した。
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コア層セルロースアシレートドープ2
――――――――――――――――――――――――――――――――
アセチル置換度2.88のセルロースアセテート 100質量部
下記ポリエステル 12質量部
上記偏光子耐久性改良剤 4質量部
メチレンクロライド(第1溶媒) 430質量部
メタノール(第2溶媒) 64質量部
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<Preparation of Protective Film 2>
[Preparation of Core Layer Cellulose Acylate Dope 2]
The following components were charged into a mixing tank and stirred to dissolve each component, thereby preparing a core layer cellulose acylate dope 2.
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Core layer cellulose acylate dope 2
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Cellulose acetate having an acetyl substitution degree of 2.88: 100 parts by weight Polyester below: 12 parts by weight The polarizer durability improver above: 4 parts by weight Methylene chloride (first solvent): 430 parts by weight Methanol (second solvent): 64 parts by weight
・ポリエステル(数平均分子量800)
〔外層セルロースアシレートドープ2の作製〕
上記のコア層セルロースアシレートドープ2の90質量部に下記のマット剤溶液を10質量部加え、外層セルロースアシレートドープ2を調製した。
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マット剤溶液
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平均粒子サイズ20nmのシリカ粒子
(AEROSIL R972、日本アエロジル(株)製) 2質量部
メチレンクロライド(第1溶媒) 76質量部
メタノール(第2溶媒) 11質量部
コア層セルロースアシレートドープ 1質量部
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[Preparation of Outer Layer Cellulose Acylate Dope 2]
To 90 parts by weight of the above-mentioned cellulose acylate dope 2 for the core layer, 10 parts by weight of the following matting agent solution was added to prepare cellulose acylate dope 2 for the outer layer.
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Matting agent solution------------------------------------------------
Silica particles having an average particle size of 20 nm (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.) 2 parts by mass Methylene chloride (first solvent) 76 parts by mass Methanol (second solvent) 11 parts by mass Core layer: Cellulose acylate dope 1 part by mass
〔セルロースアシレートフィルム2の作製〕
上記コア層セルロースアシレートドープ2と上記外層セルロースアシレートドープ2を平均孔径34μmのろ紙および平均孔径10μmの焼結金属フィルタでろ過した後、上記コア層セルロースアシレートドープ2とその両側に外層セルロースアシレートドープ2とを3層同時に流延口から20℃のドラム上に流延した(バンド流延機)。
次いで、ドラム上のフィルムの溶媒含有率が略20質量%の状態でドラム上からフィルムを剥ぎ取り、フィルムの幅方向の両端をテンタークリップで固定し、フィルムを横方向に延伸倍率1.1倍で延伸しつつ乾燥した。
その後、得られたフィルムを熱処理装置のロール間を搬送することにより、さらに乾燥し、厚み40μmのセルロースアシレートフィルム2を作製し、保護フィルム2とした。保護フィルム2の位相差を測定した結果、Re(550)=1.0nm、Rth(550)=-5nmであり、Re(450)=1.6nmであり、Rth(450)=-13nmであった。
[Preparation of Cellulose Acylate Film 2]
The core layer cellulose acylate dope 2 and the outer layer cellulose acylate dope 2 were filtered through a filter paper having an average pore size of 34 μm and a sintered metal filter having an average pore size of 10 μm, and then the core layer cellulose acylate dope 2 and the outer layer cellulose acylate dope 2 on both sides thereof were simultaneously cast onto a drum at 20°C from a casting nozzle (band casting machine).
Next, when the solvent content of the film on the drum was approximately 20% by mass, the film was peeled off from the drum, both ends of the film in the width direction were fixed with tenter clips, and the film was stretched in the transverse direction at a stretch ratio of 1.1 times while being dried.
Thereafter, the obtained film was further dried by conveying it between the rolls of a heat treatment device to prepare a cellulose acylate film 2 having a thickness of 40 μm, which was used as protective film 2. The retardation of protective film 2 was measured to find that Re(550)=1.0 nm, Rth(550)=−5 nm, Re(450)=1.6 nm, and Rth(450)=−13 nm.
<保護フィルムのけん化処理>
上記作製した保護フィルム1および2を、2.3mol/Lの水酸化ナトリウム水溶液に、55℃で3分間浸漬した。その後、浸漬した保護フィルム1および2を取り出して、室温の水洗浴槽中で洗浄し、30℃で0.05mol/Lの硫酸を用いて中和した。再度、得られた保護フィルム1および2を室温の水洗浴槽中で洗浄し、さらに100℃の温風で乾燥し、浸漬した保護フィルム1および2の表面の鹸化処理を行った。
<Saponification treatment of protective film>
The protective films 1 and 2 prepared above were immersed in a 2.3 mol/L aqueous sodium hydroxide solution at 55° C. for 3 minutes. The immersed protective films 1 and 2 were then removed, washed in a water bath at room temperature, and neutralized with 0.05 mol/L sulfuric acid at 30° C. The obtained protective films 1 and 2 were washed again in a water bath at room temperature and further dried with hot air at 100° C., and the surfaces of the immersed protective films 1 and 2 were saponified.
<偏光板の作製>
上記作製したけん化処理した保護フィルム1、ポリビニルアルコール系偏光子、第一光学補償層1を、偏光子の吸収軸と第一光学補償層の遅相軸とが平行な方向になり、かつ、第一光学補償層の液晶組成物層側が偏光子側になるように、接着剤を用いて貼り合わせ、実施例1の第一偏光板を作製した。接着剤としては、PVA((株)クラレ製、PVA-117H)3%水溶液を用いた。このとき、偏光子と第一光学補償層1は、実用上十分な接着性であった。
また、第二偏光板はけん化処理した保護フィルム1、ポリビニルアルコール系偏光子、けん化処理した保護フィルム2を同様に貼り合わせて作製した。さらに、保護フィルム2側に綜研化学社製SK2057を用いて保護フィルム2をさらに2枚貼り合わせ、実施例1の第二偏光板を作製した。保護フィルム2を3枚積層した態様が第二光学補償層に相当する。第二光学補償層のReとRthの値は下記表2に示す。
<Preparation of Polarizing Plate>
The saponified protective film 1, polyvinyl alcohol-based polarizer, and first optical compensation layer 1 prepared above were bonded together using an adhesive so that the absorption axis of the polarizer and the slow axis of the first optical compensation layer were parallel to each other and the liquid crystal composition layer side of the first optical compensation layer was on the polarizer side, thereby producing a first polarizing plate of Example 1. As the adhesive, a 3% aqueous solution of PVA (PVA-117H, manufactured by Kuraray Co., Ltd.) was used. In this case, the polarizer and first optical compensation layer 1 had sufficient adhesion for practical use.
A second polarizing plate was also produced by similarly laminating a saponified protective film 1, a polyvinyl alcohol-based polarizer, and a saponified protective film 2. Two more protective films 2 were further laminated to the protective film 2 side using SK2057 manufactured by Soken Chemical & Engineering Co., Ltd., to produce the second polarizing plate of Example 1. The three protective films 2 laminated together correspond to the second optical compensation layer. The Re and Rth values of the second optical compensation layer are shown in Table 2 below.
<液晶表示装置の作製>
上記作製した液晶セル1に、第一偏光板および第二偏光板を、それぞれ第一光学補償層、保護フィルム2が液晶セル側になるように総研化学社製SK2057を用いて貼り合わせ、実施例1の液晶表示装置を作製した。このとき、液晶セル内の液晶層の遅相軸と第一偏光板の吸収軸が直交な方向であり、セル内の液晶層の遅相軸と第二偏光板の吸収軸が平行な方向になるように貼り合わせた。また、液晶セルのカラーフィルタ基板側に第一偏光板を貼り合わせ、電極基板側に第二偏光板を貼り合わせた。
<Fabrication of Liquid Crystal Display Device>
A first polarizing plate and a second polarizing plate were attached to the above-prepared liquid crystal cell 1 using SK2057 manufactured by Soken Chemical Co., Ltd., so that the first optical compensation layer and protective film 2 were respectively on the liquid crystal cell side, thereby producing a liquid crystal display device of Example 1. The first polarizing plate and the second polarizing plate were attached so that the slow axis of the liquid crystal layer in the liquid crystal cell and the absorption axis of the first polarizing plate were perpendicular to each other and parallel to each other. Furthermore, the first polarizing plate was attached to the color filter substrate side of the liquid crystal cell, and the second polarizing plate was attached to the electrode substrate side.
[液晶表示装置の光学性能]
作製した液晶表示装置を第一偏光板が上側になるように拡散光源(バックライトユニット)上に配置し(言い換えれば、第二偏光板側に拡散光源を配置し)、下記の方法により、黒表示の横視野の光漏れを測定した。評価結果を下記表3に示す。
なお、表3に記載の遅相軸の角度は第一偏光子の吸収軸の方向を0°としたときの第一光学補償層の遅相軸の方位を示す。すなわち、遅相軸の角度が0°のとき、第一偏光子の吸収軸と第一光学補償層の遅相軸は平行であり、遅相軸の角度が90°のとき、第一偏光子の吸収軸と第一光学補償層の遅相軸は直交である。
[Optical Performance of Liquid Crystal Display Device]
The prepared liquid crystal display device was placed on a diffuse light source (backlight unit) with the first polarizer facing up (in other words, the diffuse light source was placed on the second polarizer side), and light leakage in the horizontal viewing direction in black display was measured by the following method. The evaluation results are shown in Table 3 below.
The angle of the slow axis shown in Table 3 indicates the orientation of the slow axis of the first optical compensation layer when the direction of the absorption axis of the first polarizer is taken as 0°. That is, when the angle of the slow axis is 0°, the absorption axis of the first polarizer and the slow axis of the first optical compensation layer are parallel, and when the angle of the slow axis is 90°, the absorption axis of the first polarizer and the slow axis of the first optical compensation layer are perpendicular to each other.
《黒表示の横視野の光漏れ測定》
作製した液晶表示装置を拡散光源の上に配置し、測定機“EZ-Contrast XL88”(ELDIM社製)を用いて、黒表示時の横視野の光漏れを測定し、下記基準で評価した。横視野としては、具体的には、液晶表示装置の表示面に垂直な方向に対して、左右方向にそれぞれ40°、上下方向にそれぞれ20°傾斜させた4方位(極角42.4°で方位角23.4°、156.6°、203.4°、336.6°の4方位)を測定した。4方位のうち最も光漏れが悪い方位における評価を各実施例、比較例の評価とした。
<<Light leakage measurement of horizontal field of view with black display>>
The prepared liquid crystal display device was placed on a diffused light source, and light leakage in the horizontal field of view during black display was measured using a measuring device "EZ-Contrast XL88" (manufactured by ELDIM), and evaluated according to the following criteria. Specifically, the horizontal field of view was measured in four directions tilted 40° left and right and 20° up and down with respect to the direction perpendicular to the display surface of the liquid crystal display device (four directions with azimuth angles of 23.4°, 156.6°, 203.4°, and 336.6° at a polar angle of 42.4°). The direction with the worst light leakage among the four directions was used as the evaluation for each Example and Comparative Example.
A:光漏れが非常に少なく、特に優れている
B:光漏れが少なく、優れている
C:光漏れがやや多いが、実用上問題ない
D:光漏れが多く、許容できない
A: Very little light leakage, particularly excellent B: Little light leakage, excellent C: Somewhat much light leakage, but no practical problem D: Much light leakage, unacceptable
[実施例2]
第二偏光板を変更した以外は実施例1と同様の方法で、実施例2の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
<保護フィルム3の作製>
保護フィルム2の膜厚を60μmとした以外は同様の方法で保護フィルム3を作製した。保護フィルム3の位相差を測定した結果、Re(550)=1.3nm、Rth(550)=-9nmであり、Re(450)=2.9nm、Rth(450)=-19nmであった。
[Example 2]
A liquid crystal display device of Example 2 was produced and evaluated in the same manner as in Example 1, except that the second polarizing plate was changed. The results are shown in Table 3 above.
<Preparation of Protective Film 3>
Protective film 3 was produced in the same manner as protective film 2 except that the film thickness was 60 μm. The retardation of protective film 3 was measured to find that Re(550) was 1.3 nm, Rth(550) was −9 nm, and Re(450) was 2.9 nm, Rth(450) was −19 nm.
<偏光板の作製>
実施例1の保護フィルム2の代わりに保護フィルム3を用いて、保護フィルム1、偏光子、保護フィルム3を貼り合わせた偏光板を作製した。さらに、保護フィルム3側に綜研化学社製SK2057を用いて保護フィルム3をさらに1枚貼り合わせ、実施例2の第二偏光板を作製した。保護フィルム3を2枚積層した態様が第二光学補償層に相当する。
<Preparation of Polarizing Plate>
Using protective film 3 instead of protective film 2 in Example 1, a polarizing plate was produced by laminating protective film 1, a polarizer, and protective film 3. Furthermore, another protective film 3 was laminated on the protective film 3 side using SK2057 manufactured by Soken Chemical & Engineering Co., Ltd., to produce a second polarizing plate of Example 2. The laminate of two protective films 3 corresponds to the second optical compensation layer.
[実施例3]
第一光学補償層bの膜厚を変更してRth(550)を上記表3に示すように変更し、保護フィルム3の積層枚数を上記表2に示すように変更した以外は、実施例2と同様の方法で、実施例3の液晶表示装置を作製し、評価を行った。保護フィルム3を3枚積層した態様が第二光学補償層に相当する。結果を上記表3に示す。
[Example 3]
A liquid crystal display device of Example 3 was produced and evaluated in the same manner as in Example 2, except that the film thickness of the first optical compensation layer b was changed to change Rth(550) as shown in Table 3 above, and the number of protective films 3 stacked was changed as shown in Table 2 above. The configuration in which three protective films 3 were stacked corresponds to the second optical compensation layer. The results are shown in Table 3 above.
[実施例4]
<液晶層が剥離可能な光学フィルムの作製>
TAC(セルロース系ポリマーフィルム;富士フイルム社製TG40)に下表のとおりに作製した液晶層形成用組成物2を、#1.2のワイヤーバーで塗布した。組成物の溶媒の乾燥および液晶性化合物の配向熟成のために、40℃の温風で60秒加熱した。続いて、得られた塗膜に対して、窒素パージ下酸素濃度100ppmで40℃にて紫外線照射(300mJ/cm2)を行い、液晶性化合物の配向を固定化し、液晶組成物層(第二光学補償層に該当)がTAC支持体から剥離可能な光学フィルムを作製した。なお、上記液晶組成物層は、液晶性化合物がTAC面に対して垂直方向に配向した状態で固定化している。
[Example 4]
<Preparation of Optical Film from Which Liquid Crystal Layer Can Be Peeled Off>
Liquid crystal layer-forming composition 2 prepared as shown in the table below was applied to TAC (cellulose-based polymer film; TG40 manufactured by Fujifilm Corporation) using a #1.2 wire bar. The composition was heated with warm air at 40°C for 60 seconds to dry the solvent and ripen the liquid crystal compound. The resulting coating was then irradiated with ultraviolet light (300 mJ/ cm2 ) at 40°C under a nitrogen purge and an oxygen concentration of 100 ppm to fix the alignment of the liquid crystal compound, thereby producing an optical film in which the liquid crystal composition layer (corresponding to the second optical compensation layer) can be peeled off from the TAC support. The liquid crystal composition layer was fixed in a state in which the liquid crystal compound was aligned perpendicular to the TAC surface.
―――――――――――――――――――――――――――――――――
液晶層形成用組成物2
―――――――――――――――――――――――――――――――――
液晶性化合物R1 100質量部
配向助剤A1 2質量部
単量体K2 8質量部
重合開始剤P1 2質量部
重合開始剤P2 4質量部
界面活性剤S1 0.4質量部
界面活性剤S3 0.3質量部
高分子化合物C1 5質量部
トルエン 621質量部
メチルエチルケトン 69質量部
―――――――――――――――――――――――――――――――――
----------------------------------------------------------------------------------
Composition 2 for forming liquid crystal layer
----------------------------------------------------------------------------------
Liquid crystal compound R1 100 parts by mass Alignment aid A1 2 parts by mass Monomer K2 8 parts by mass Polymerization initiator P1 2 parts by mass Polymerization initiator P2 4 parts by mass Surfactant S1 0.4 parts by mass Surfactant S3 0.3 parts by mass Polymer compound C1 5 parts by mass Toluene 621 parts by mass Methyl ethyl ketone 69 parts by mass
・単量体K2:ビスコート#360(大阪有機化学工業株式会社製) Monomer K2: Viscoat #360 (Osaka Organic Chemical Industry Ltd.)
・界面活性剤S3
・高分子化合物C1
作製した剥離可能な光学フィルムの液晶面をガラス板に総研化学社製SK2057を用いて貼合し、TAC支持体を剥離することで、液晶組成物層単独のフィルムとし、これを液晶組成物層1(厚さ:0.2μm)とした。液晶組成物層1の位相差を測定したところ、Re(550)=0.1nm、Rth(550)=-20nmであり、Re(450)=0.2nm、Rth(450)=-22nmであった。 The liquid crystal surface of the peelable optical film thus prepared was bonded to a glass plate using SK2057 manufactured by Soken Chemical Co., Ltd., and the TAC support was peeled off to leave a film of the liquid crystal composition layer alone, which was designated Liquid Crystal Composition Layer 1 (thickness: 0.2 μm). The retardation of Liquid Crystal Composition Layer 1 was measured to find Re(550) = 0.1 nm, Rth(550) = -20 nm, Re(450) = 0.2 nm, Rth(450) = -22 nm.
作製した剥離可能な光学フィルムの液晶組成物層側の面を偏光子に総研化学社製SK2057を用いて直接貼合した後、TAC支持体を剥離することで、保護フィルム1、偏光子、および、液晶組成物層1の順に積層された第二偏光板を作製した。
上記第二偏光板を用いて、第一光学補償層bのRth(550)を上記表2に示すように変更した以外は、実施例1と同様の方法で、実施例4の液晶表示装置を作製し、上述した評価を行った。結果を上記表3に示す。
The surface of the peelable optical film prepared on the liquid crystal composition layer side was directly attached to a polarizer using SK2057 manufactured by Soken Chemical Co., Ltd., and then the TAC support was peeled off to prepare a second polarizing plate having protective film 1, polarizer, and liquid crystal composition layer 1 laminated in that order.
A liquid crystal display device of Example 4 was produced using the second polarizing plate and evaluated as described above in the same manner as in Example 1, except that the Rth(550) of the first optical compensation layer b was changed as shown in Table 2. The results are shown in Table 3.
[実施例5]
剥離可能な光学フィルムの液晶組成物層の厚みの変更により(液晶組成物層2とする)、Rthを上記表2に示す値に変更し、さらに、第一光学補償層bのRth(550)を上記表3に示す値に変更した以外は、実施例4と同様の方法で、実施例5の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Example 5]
A liquid crystal display device of Example 5 was produced and evaluated in the same manner as in Example 4, except that Rth was changed to the value shown in Table 2 above by changing the thickness of the liquid crystal composition layer of the peelable optical film (referred to as liquid crystal composition layer 2), and Rth(550) of the first optical compensation layer b was changed to the value shown in Table 3 above. The results are shown in Table 3 above.
[実施例6]
第一光学補償層aとして下記負のCプレート、第一光学補償層bとして下記二軸フィルムを使用し、偏光子、第一光学補償層b、第一光学補償層aの順で積層した以外は、実施例3と同様の方法で、実施例6の液晶表示装置を作製した。結果を上記表3に示す。このとき、偏光子の吸収軸と、第一光学補償層bの遅相軸は平行になるように貼り合わせた。
<負のCプレートの作製>
未延伸シクロオレフィンポリマーフィルム(JSR(株)製 商品名:アートンフィルム)を面内レターデーションが発現しない様に延伸し、Re=0nm、Rth=100nm、膜厚40μmのシクロオレフィンポリマーを作製した。
<二軸フィルムの作製>
特表2014-518294に記載の方法で二軸フィルムを作製した。作製した二軸フィルムはRe=130nm、Rth=-110nm、膜厚60μmであった。
[Example 6]
The liquid crystal display device of Example 6 was produced in the same manner as in Example 3, except that the following negative C plate was used as the first optical compensation layer a, the following biaxial film was used as the first optical compensation layer b, and the polarizer, first optical compensation layer b, and first optical compensation layer a were laminated in this order. The results are shown in Table 3 above. At this time, the layers were attached so that the absorption axis of the polarizer and the slow axis of the first optical compensation layer b were parallel to each other.
<Preparation of negative C-plate>
An unstretched cycloolefin polymer film (trade name: Arton Film, manufactured by JSR Corporation) was stretched so as not to exhibit in-plane retardation, to prepare a cycloolefin polymer having Re=0 nm, Rth=100 nm and a film thickness of 40 μm.
<Preparation of biaxial film>
A biaxial film was produced by the method described in JP-A-2014-518294. The produced biaxial film had Re = 130 nm, Rth = -110 nm, and a film thickness of 60 μm.
[実施例7]
第一光学補償層を特開2006-72309号公報に記載の方法で作製し、遅相軸が偏光子の吸収軸と平行になるように貼り合わせた以外は、実施例3と同様の方法で、実施例7の液晶表示装置を作製した。結果を上記表3に示す。実施例7において、第一光学補償層は、1層からなるものである。
[Example 7]
A liquid crystal display device of Example 7 was produced in the same manner as in Example 3, except that a first optical compensation layer was produced by the method described in JP 2006-72309 A and the first optical compensation layer was attached so that the slow axis was parallel to the absorption axis of the polarizer. The results are shown in Table 3 above. In Example 7, the first optical compensation layer consisted of one layer.
[比較例1]
第二偏光板として液晶セル基板側の保護フィルム2×3枚のない、すなわち、第二光学補償層がない偏光板を用いた以外は、実施例1と同様の方法で、比較例1の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Comparative Example 1]
A liquid crystal display device of Comparative Example 1 was produced and evaluated in the same manner as in Example 1, except that a polarizing plate without the 2 × 3 protective films on the liquid crystal cell substrate side, i.e., without the second optical compensation layer, was used as the second polarizing plate. The results are shown in Table 3 above.
[実施例8]
液晶セル1の代わりに液晶セル2を使用し、第一光学補償層bのRth(550)を上記表3に示す値に変更した以外は、比較例1と同様の方法で、実施例8の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Example 8]
A liquid crystal display device of Example 8 was fabricated and evaluated in the same manner as in Comparative Example 1, except that liquid crystal cell 2 was used instead of liquid crystal cell 1 and Rth(550) of the first optical compensation layer b was changed to the value shown in Table 3. The results are shown in Table 3.
[比較例2]
実施例7の第一光学補償層の延伸条件を変更し、遅相軸が偏光子の吸収軸と直交になるように貼り合わせた以外は同様にして、比較例2の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Comparative Example 2]
A liquid crystal display device of Comparative Example 2 was produced and evaluated in the same manner as in Example 7, except that the stretching conditions for the first optical compensation layer were changed and the film was attached so that the slow axis was perpendicular to the absorption axis of the polarizer. The results are shown in Table 3 above.
[実施例9]
剥離可能な光学フィルムの液晶組成物層の厚みの変更により(液晶組成物層3とする)、Rthを上記表2に示す値に変更し、さらに、第一光学補償層bのRth(550)を上記表3に示す値に変更した以外は、実施例4と同様の方法で、実施例9の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Example 9]
A liquid crystal display device of Example 9 was produced and evaluated in the same manner as in Example 4, except that Rth was changed to the value shown in Table 2 above by changing the thickness of the liquid crystal composition layer of the peelable optical film (referred to as liquid crystal composition layer 3), and Rth(550) of the first optical compensation layer b was changed to the value shown in Table 3 above. The results are shown in Table 3 above.
[実施例10]
第一光学補償層bの膜厚を調整してRthを変更した以外は実施例2と同様の方法で、実施例10の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Example 10]
A liquid crystal display device of Example 10 was produced and evaluated in the same manner as in Example 2, except that Rth was changed by adjusting the film thickness of the first optical compensation layer b. The results are shown in Table 3 above.
[実施例11]
第一光学補償層aの延伸倍率を調整してRe、Rthを変更した以外は実施例3と同様の方法で、実施例11の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Example 11]
A liquid crystal display device of Example 11 was produced and evaluated in the same manner as in Example 3, except that Re and Rth were changed by adjusting the stretching ratio of the first optical compensation layer a. The results are shown in Table 3 above.
[実施例12]
第一光学補償層の延伸条件を変更してRe、Rthを変更した以外は実施例7と同様の方法で、実施例12の液晶表示装置を作製し、評価を行った。結果を上記表3に示す。
[Example 12]
A liquid crystal display device of Example 12 was produced and evaluated in the same manner as in Example 7, except that the stretching conditions for the first optical compensation layer were changed to change Re and Rth. The results are shown in Table 3 above.
評価の結果、本発明の実施例は、比較例に比べて横方向から見たときの黒表示の光漏れを軽減できることがわかる。
実施例1と実施例2および3との対比から、Rth_total(550)は-15nm以下であることが好ましいことがわかる。
実施例2と実施例4との対比から、Rth_total(450)は-20nm以下であることが好ましいことがわかる。
実施例3と実施例5との対比から、Rth_total(450)-Rth_total(550)は0nm以下であることが好ましいことがわかる。
実施例8から、電極基板のRth(550)が-10nm以下の場合は、第二光学補償層を有してなくてもよいことがわかる。
実施例4および5と実施例9との対比から、Rth_total(550)は-50nm以上であることが好ましいことがわかる。
以上の結果から本発明の効果は明らかである。
As a result of the evaluation, it is found that the examples of the present invention can reduce light leakage in black display when viewed from the side compared to the comparative examples.
Comparing Example 1 with Examples 2 and 3, it is clear that Rth_total(550) is preferably −15 nm or less.
Comparing Example 2 with Example 4, it is clear that Rth_total(450) is preferably −20 nm or less.
Comparing Example 3 with Example 5, it is clear that Rth_total(450)-Rth_total(550) is preferably 0 nm or less.
From Example 8, it is clear that when the Rth(550) of the electrode substrate is −10 nm or less, the second optical compensation layer does not need to be provided.
Comparing Examples 4 and 5 with Example 9, it is clear that Rth_total(550) is preferably −50 nm or more.
The above results clearly demonstrate the effectiveness of the present invention.
1 第一偏光子の外側保護フィルム
2 第一偏光子
3 第一偏光子の吸収軸
4 第一光学補償層b
5 第一光学補償層a
6 第一光学補償層aの遅相軸
7 液晶セルの上側基板
8 液晶分子(液晶層)
9 液晶セルの下側基板
10 第二光学補償層
11 第二偏光子
12 第二偏光子の吸収軸
13 第二偏光子の外側保護フィルム
14 バックライトユニット
15 第一光学補償層
16 第一偏光板
17 第二偏光板
1: Outer protective film of first polarizer 2: First polarizer 3: Absorption axis of first polarizer 4: First optical compensation layer b
5 First optical compensation layer a
6: Slow axis of first optical compensation layer a 7: Upper substrate of liquid crystal cell 8: Liquid crystal molecules (liquid crystal layer)
9 Lower substrate of liquid crystal cell 10 Second optical compensation layer 11 Second polarizer 12 Absorption axis of second polarizer 13 Outer protective film of second polarizer 14 Backlight unit 15 First optical compensation layer 16 First polarizing plate 17 Second polarizing plate
Claims (19)
前記液晶セルは、少なくとも一方が電極を有する対向配置された一対の基板と、前記一対の基板間に配置され、配向制御された液晶層とを有し、前記電極に電圧を印加することにより、前記電極を有する基板に対し平行な成分を持つ電界が形成されるものであり、
前記第一偏光子の吸収軸は、前記第一光学補償層の遅相軸と平行であり、
前記配向制御された液晶層の黒表示時の遅相軸と前記第一偏光子の吸収軸とが直交し、
前記第一偏光子の吸収軸と前記第二偏光子の吸収軸とが直交し、
前記第一光学補償層の波長550nmにおける面内レターデーションRe1(550)が下記式(1)を満たし、
式(1):80nm≦Re1(550)≦320nm
前記液晶層と前記第二偏光子の間に、膜厚方向のレターデーションを有する層が少なくとも1つ存在し、
前記液晶層と前記第二偏光子との間の層の面内レターデーションの合計Re_total(550)および膜厚方向のレターデーションの合計Rth_total(550)が下記式(2)、式(3)を満たすことを特徴とする液晶表示装置。
式(2):0nm≦Re_total(550)≦10nm
式(3):Rth_total(550)≦-10nm A liquid crystal display device having at least a first polarizer, a first optical compensation layer, a liquid crystal cell, a second polarizer, and a backlight in this order,
The liquid crystal cell has a pair of substrates arranged opposite to each other, at least one of which has an electrode, and an alignment-controlled liquid crystal layer arranged between the pair of substrates, and by applying a voltage to the electrodes, an electric field having a component parallel to the substrates having the electrodes is formed,
an absorption axis of the first polarizer is parallel to a slow axis of the first optical compensation layer;
a slow axis of the alignment-controlled liquid crystal layer in black display mode and an absorption axis of the first polarizer are perpendicular to each other;
an absorption axis of the first polarizer and an absorption axis of the second polarizer are perpendicular to each other,
an in-plane retardation Re1(550) of the first optical compensation layer at a wavelength of 550 nm satisfies the following formula (1),
Formula (1): 80nm≦Re1(550)≦320nm
at least one layer having retardation in a film thickness direction is present between the liquid crystal layer and the second polarizer,
A liquid crystal display device characterized in that the sum of the in-plane retardations Re_total(550) and the sum of the retardations in the film thickness direction Rth_total(550) of the layers between the liquid crystal layer and the second polarizer satisfy the following formulas (2) and (3):
Formula (2): 0nm≦Re_total(550)≦10nm
Formula (3): Rth_total (550)≦-10nm
式(4):0nm≦Re_total(450)≦20nm
式(5):Rth_total(450)≦-20nm The liquid crystal display device according to claim 1, wherein the sum of the in-plane retardations Re_total(450) and the sum of the retardations in the film thickness direction Rth_total(450) of the layers between the liquid crystal layer and the second polarizer satisfy the following formulas (4) and (5):
Formula (4): 0nm≦Re_total(450)≦20nm
Formula (5): Rth_total (450)≦-20nm
式(23):Rth_total(450)-Rth_total(550)≦0nm 3. The liquid crystal display device according to claim 1, wherein the sums of Rth_total(550) and Rth_total(450) of retardations in the film thickness direction of layers between the liquid crystal layer and the second polarizer satisfy the following formula (23):
Formula (23): Rth_total(450)−Rth_total(550)≦0nm
式(6):0nm≦Re3(550)≦10nm
式(7):-100nm≦Rth3(550)≦-10nm 5. The liquid crystal display device according to claim 4, wherein the in-plane retardation Re3(550) and the retardation Rth3(550) in the film thickness direction of the electrode substrate at a wavelength of 550 nm satisfy the following formulas (6) and (7):
Formula (6): 0nm≦Re3(550)≦10nm
Formula (7): -100nm≦Rth3(550)≦-10nm
式(8):0nm≦Re2(550)≦10nm
式(9):-100nm≦Rth2(550)≦-10nm 7. The liquid crystal display device according to claim 6, wherein the in-plane retardation Re2(550) and the retardation Rth2(550) in the film thickness direction at a wavelength of 550 nm of the second optical compensation layer satisfy the following formulas (8) and (9):
Formula (8): 0nm≦Re2(550)≦10nm
Formula (9): -100nm≦Rth2(550)≦-10nm
式(10):0.70≦Re1(450)/Re1(550)≦1.30 3. The liquid crystal display device according to claim 1, wherein a ratio of an in-plane retardation Re1(450) at a wavelength of 450 nm to an in-plane retardation Re1(550) at a wavelength of 550 nm of the first optical compensation layer satisfies the following formula (10):
Formula (10): 0.70≦Re1(450)/Re1(550)≦1.30
式(11):150nm≦Re1(550)≦320nm
式(12):-50nm≦Rth1(550)≦50nm 3. The liquid crystal display device according to claim 1, wherein the first optical compensation layer is composed of one layer, and an in-plane retardation Re1(550) at a wavelength of 550 nm and a retardation Rth1(550) in a film thickness direction satisfy the following formulas (11) and (12):
Formula (11): 150nm≦Re1(550)≦320nm
Formula (12): -50nm≦Rth1(550)≦50nm
前記液晶セル側から、第一光学補償層a、および、第一光学補償層bの順に積層されている、請求項1または2に記載の液晶表示装置。 the first optical compensation layer is composed of two layers,
3. The liquid crystal display device according to claim 1, wherein a first optical compensation layer a and a first optical compensation layer b are laminated in this order from the liquid crystal cell side.
式(13):80nm≦Re1a(550)≦200nm
式(14):20nm≦Rth1a(550)≦150nm
前記第一光学補償層bの波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)が下記式(15)、式(16)を満たす、請求項14に記載の液晶表示装置。
式(15):0nm≦Re1b(550)≦40nm
式(16):-180nm≦Rth1b(550)≦-50nm the in-plane retardation Re1a(550) and the retardation Rth1a(550) in the film thickness direction of the first optical compensation layer a at a wavelength of 550 nm satisfy the following formulas (13) and (14):
Formula (13): 80nm≦Re1a(550)≦200nm
Formula (14): 20nm≦Rth1a(550)≦150nm
15. The liquid crystal display device according to claim 14, wherein an in-plane retardation Re1b(550) and a retardation Rth1b(550) in a thickness direction of the first optical compensation layer b at a wavelength of 550 nm satisfy the following formulas (15) and (16):
Formula (15): 0nm≦Re1b(550)≦40nm
Formula (16): -180nm≦Rth1b(550)≦-50nm
式(17):0nm≦Re1a(550)≦40nm
式(18):50nm≦Rth1a(550)≦180nm
前記第一光学補償層bの波長550nmにおける面内レターデーションRe1b(550)および膜厚方向のレターデーションRth1b(550)が下記式(19)、式(20)を満たす、請求項14に記載の液晶表示装置。
式(19):80nm≦Re1b(550)≦200nm
式(20):-200nm≦Rth1b(550)≦-20nm the in-plane retardation Re1a(550) and the retardation Rth1a(550) in the film thickness direction of the first optical compensation layer a at a wavelength of 550 nm satisfy the following formulas (17) and (18):
Formula (17): 0nm≦Re1a(550)≦40nm
Formula (18): 50nm≦Rth1a(550)≦180nm
15. The liquid crystal display device according to claim 14, wherein an in-plane retardation Re1b(550) and a retardation Rth1b(550) in a thickness direction of the first optical compensation layer b at a wavelength of 550 nm satisfy the following formulas (19) and (20):
Formula (19): 80nm≦Re1b(550)≦200nm
Formula (20): -200nm≦Rth1b(550)≦-20nm
式(24):-50nm≦Rth_total(550)≦-15nm 2. The liquid crystal display device according to claim 1, wherein a total Rth_total(550) of retardations in the film thickness direction of the layers between the liquid crystal layer and the second polarizer satisfies the following formula (24):
Formula (24): -50nm≦Rth_total(550)≦-15nm
式(25):Rth_total(450)-Rth_total(550)≦-15nm 3. The liquid crystal display device according to claim 1, wherein the sum of retardations in the film thickness direction of the layers between the liquid crystal layer and the second polarizer, Rth_total(550) and Rth_total(450), satisfies the following formula (25):
Formula (25): Rth_total(450)-Rth_total(550)≦-15nm
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005338767A (en) * | 2004-04-27 | 2005-12-08 | Fuji Photo Film Co Ltd | Liquid crystal display |
| JP2014235405A (en) * | 2013-06-05 | 2014-12-15 | 大日本印刷株式会社 | Transfer body for optical film, optical film, and liquid crystal display device |
| WO2019017483A1 (en) * | 2017-07-21 | 2019-01-24 | 富士フイルム株式会社 | Liquid crystal display |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005338767A (en) * | 2004-04-27 | 2005-12-08 | Fuji Photo Film Co Ltd | Liquid crystal display |
| JP2014235405A (en) * | 2013-06-05 | 2014-12-15 | 大日本印刷株式会社 | Transfer body for optical film, optical film, and liquid crystal display device |
| WO2019017483A1 (en) * | 2017-07-21 | 2019-01-24 | 富士フイルム株式会社 | Liquid crystal display |
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