WO2025189730A1 - Motor for electric toothbrush, and electric toothbrush - Google Patents
Motor for electric toothbrush, and electric toothbrushInfo
- Publication number
- WO2025189730A1 WO2025189730A1 PCT/CN2024/121556 CN2024121556W WO2025189730A1 WO 2025189730 A1 WO2025189730 A1 WO 2025189730A1 CN 2024121556 W CN2024121556 W CN 2024121556W WO 2025189730 A1 WO2025189730 A1 WO 2025189730A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bearing
- rotor shaft
- stator
- circuit board
- detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
- H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
Definitions
- the present application relates to the technical field of electric toothbrushes, and in particular to a motor for an electric toothbrush and an electric toothbrush.
- the power component of an electric toothbrush is typically an electric motor, also known as a motor.
- a motor typically consists of a rotor and a stator. Electromagnetic induction between the rotor and the stator rotates the stator, thereby driving the brush head to rotate or vibrate.
- a detection element can be used to detect the rotor's rotation angle. However, this element can be affected by the motor's magnetic field, resulting in inaccurate detection.
- the present application discloses a motor for an electric toothbrush and an electric toothbrush, which can reduce the influence of the motor's magnetic field on a detection component and improve detection accuracy.
- a motor for an electric toothbrush comprising:
- the stator comprises a stator shell and a first electromagnetic induction member fixed in the stator shell;
- a rotor comprising a rotor shaft and a second electromagnetic induction member, the rotor shaft being rotatably connected to the stator housing, the rotor shaft comprising a main section and an extension section, the main section being located within the stator housing, the extension section extending outside the stator housing, the second electromagnetic induction member being disposed within the main section and having a gap axially spaced from an inner wall of an end portion of the stator housing, the first electromagnetic induction member being one of a coil winding and a permanent magnet, and the second electromagnetic induction member being the other of the coil winding and the permanent magnet; and
- a detection component is configured to detect the rotation angle of the rotor, and the detection component includes a first detection member and a second detection member.
- the first detection member is arranged outside the stator shell and is fixed relative to the stator shell.
- the second detection member is arranged on the protruding section of the rotor shaft and corresponds to the position of the first detection member.
- the first detection member is a magnetic sensor, and the second detection member is a magnetic member; or the first detection member is a magnetic member, and the second detection member is a magnetic sensor.
- the magnetic sensor is a Hall sensor.
- the motor also includes a mounting seat, which is fixed to the protruding section of the rotor shaft and is axially spaced apart from the stator case, and the second detection member is arranged on a side of the mounting seat away from the stator case.
- the mounting base is a magnetic isolation member.
- a protrusion is formed on the side surface of the mounting seat facing away from the stator shell, and the protrusion is provided with a connecting through hole that cooperates with the rotor shaft.
- the second detection piece is sleeved on the outside of the protrusion and abuts against the side surface of the mounting seat facing away from the stator shell.
- a groove is formed on a surface of the mounting seat facing away from the stator shell, the groove is arranged around the protrusion, and the second detection member is arranged in the groove.
- the stator case has an end cover at one end along the axial direction, and a second through hole is provided on the end cover.
- the protruding section of the rotor shaft extends out of the stator case through the second through hole.
- the motor also includes a base and a circuit board arranged on the base, the base is a hard part, the base is connected to one end of the stator shell close to the end cover, and the circuit board is spaced apart from the end of the protruding section of the rotor shaft.
- the first detection member is a magnetic sensor
- the second detection member is a magnetic member
- the magnetic sensor is arranged on the surface of the circuit board facing the magnetic member.
- the first detection component includes a plurality of magnetic sensors, and the plurality of magnetic sensors are uniformly arranged along the circumferential direction on the surface of the circuit board facing the magnetic component.
- the coil winding has an outlet terminal.
- the outlet end is connected to a lead wire, the lead wire is arranged through the edge of the circuit board, and the magnetic sensor is arranged near the center of the circuit board.
- the circuit board includes a hard circuit board and a first flexible circuit board, the hard circuit board is arranged on the base, the magnetic sensor is arranged on the first flexible circuit board, and the first flexible circuit board is electrically connected to the hard circuit board.
- the rigid circuit board includes a first surface and a second surface arranged opposite to each other, the first surface faces the rotor shaft, a portion of the first flexible circuit board is adhered and fixed to the first surface, and the magnetic sensor is arranged on the surface of the first flexible circuit board facing the rotor shaft.
- the circuit board also includes a second flexible circuit board, which is arranged on the second surface of the rigid circuit board and is electrically connected to the first flexible circuit board through a via hole passing through the rigid circuit board.
- the surface of the rigid circuit board configured to mount the magnetic sensor is parallel to the surface of the mounting base configured to mount the magnetic component.
- the motor further includes a first bearing and a second bearing, and both ends of the main body section are rotatably connected to the stator housing through the first bearing and the second bearing respectively.
- the second aspect of the present application discloses a motor for an electric toothbrush, comprising:
- the stator comprises a stator shell and a first electromagnetic induction member fixed in the stator shell;
- a rotor comprising a rotor shaft and a second electromagnetic induction member, wherein the rotor shaft is at least partially disposed within the stator housing, the second electromagnetic induction member is disposed on the rotor shaft, the first electromagnetic induction member is one of a coil winding and a permanent magnet, and the second electromagnetic induction member is the other of the coil winding and the permanent magnet;
- a detection assembly configured to detect the rotation angle of the rotor, the detection assembly comprising a first detection member and a second detection member, the first detection member being fixed relative to the stator housing, the second detection member being fixed relative to the rotor shaft and corresponding in position to the first detection member;
- first bearing and a second bearing disposed between the rotor shaft and the stator housing, the first bearing and the second bearing being configured to rotatably connect the rotor shaft to the stator housing, the first bearing and the second bearing being located on either side of the axial direction of the second electromagnetic induction element, respectively;
- a locking assembly is in axial contact with the first bearing and/or the second bearing to lock the rotating The stator shaft and the stator housing are locked in the axial direction.
- the locking assembly includes:
- the second locking member is fixed on the rotor shaft and is located on both sides of the first bearing in the axial direction with the first locking member.
- the second locking member is in axial contact with the inner ring of the first bearing.
- the locking assembly further includes:
- the second stop portion is fixed relative to the stator housing, and the second stop portion abuts against an end surface of the outer ring of the second bearing away from the second locking member.
- a first bearing chamber is formed at the first end of the stator housing, the first bearing is disposed in the first bearing chamber, a first through-hole is formed in an end wall of the first bearing chamber, the first end of the rotor shaft passes through the first through-hole, and the aperture of the first through-hole is larger than the inner ring diameter of the first bearing and smaller than the outer ring diameter of the first bearing, so that the end wall of the first bearing chamber forms the first stop portion;
- a second bearing chamber is formed at the second end of the stator housing, and the second bearing is arranged in the second bearing chamber.
- a second through hole is opened on the end wall of the second bearing chamber, and the second end of the rotor shaft passes through the second through hole.
- the aperture of the second through hole is larger than the inner ring diameter of the second bearing and smaller than the outer ring diameter of the second bearing, so that the end wall of the second bearing chamber forms the second stop portion.
- the stator housing includes:
- a main housing wherein the main housing defines a mounting cavity having one closed end and the other open end, the closed end of the main housing protruding away from the mounting cavity to form a first protrusion, a first bearing chamber being formed within the first protrusion, and the first bearing chamber being configured to accommodate a first bearing;
- An end cover is provided at the open end of the main shell, and the end cover protrudes in a direction away from the mounting cavity to form a second protrusion, a second bearing chamber is formed in the second protrusion, and the second bearing chamber is configured to be provided with a second bearing.
- the outer ring of the first bearing is interference fit with the first bearing chamber
- the outer ring of the second bearing is interference fit with the second bearing chamber
- the end cover is provided with a wire hole,
- the wire passing hole avoids the second protrusion.
- the outer diameter of the second bearing is smaller than the outer diameter of the first bearing, and the outer diameter of the second protrusion is smaller than the outer diameter of the first protrusion.
- a reinforcing plate is provided at the closed end of the main shell, and the reinforcing plate is sleeved on the first protrusion.
- the reinforcing plate is provided with a connecting structure configured to connect to the movement of the electric toothbrush.
- the rotor shaft includes a first section and a second section, the diameter of the first section is larger than the diameter of the second section, the first section is configured to connect to the brush head of the electric toothbrush, the second section is arranged in the stator housing, and a portion of the first section is located in the stator housing and connected to the first bearing.
- the open end of the main shell is provided with a limiting step and a bending portion, the limiting step and the bending portion are arranged at intervals along the axial direction, the edge of the end cover is clamped between the limiting step and the bending portion, and the outer peripheral surface of the end cover is in contact with the inner wall surface of the main shell.
- the motor further includes a base and a circuit board disposed on the base, and the base is connected to the open end of the main shell or the end cover.
- the base is a hard part.
- the surface roughness of the first locking member and the second locking member are both less than 12.5 ⁇ m to 50 ⁇ m.
- the first detection member is a magnetic sensor, and the second detection member is a magnetic member; or the first detection member is a magnetic member, and the second detection member is a magnetic sensor.
- the motor is a servo motor
- the servo motor includes a control circuit, which is electrically connected to the detection component and the control circuit is electrically connected to the rotor or the stator.
- the control circuit is at least configured to: control the rotor to swing back and forth around the rotor shaft with a reference position as the center in a preset manner, and control the rotor to rotate around the rotor shaft in a preset manner to switch the reference position.
- the third aspect of the present application discloses an electric toothbrush having any of the above The motor described.
- the motor for an electric toothbrush provided in an embodiment of the present application enables the first detection component and the second detection component to be located outside the stator shell, thereby being isolated from the first electromagnetic induction component and the second electromagnetic induction component inside the stator shell, thereby preventing the magnetic field generated by the first electromagnetic induction component and the second electromagnetic induction component from affecting the detection component, thereby improving the detection accuracy.
- FIG1 is an exploded view of a motor provided in an embodiment of the present application.
- FIG2 is a cross-sectional view of a motor provided in an embodiment of the present application.
- FIG3 is an enlarged view of portion A of FIG2 ;
- FIG4 is an enlarged view of portion B of FIG2 ;
- FIG5 is a partial cross-sectional view of another cross-sectional surface of the motor provided in an embodiment of the present application.
- FIG6 is an enlarged view of portion C of FIG5.
- 300 - detection assembly 310 - first detection member; 320 - second detection member; 321 - mounting seat; 321A - raised portion; 321B - groove;
- the terms “installed,” “disposed,” “provided with,” “connected,” and “connected” should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
- first means two or more.
- An electric toothbrush uses a motor that rapidly rotates or vibrates to generate high-frequency vibrations in the brush head. This high-frequency vibration breaks down toothpaste into fine foam, deeply cleaning between teeth. The trembling of the bristles also stimulates blood circulation in the mouth and massages the gums. Electric toothbrushes typically come in two types: rotary and vibrating. Rotary electric toothbrushes use a motor to drive the brush head, enhancing friction. Vibrating electric toothbrushes feature a high-frequency oscillation of the brush head, effectively cleaning even the most challenging areas of the mouth.
- An electric toothbrush mainly consists of a battery, a motor, a brush head, and a movement.
- the motor is the power component of the electric toothbrush. It provides power to the toothbrush, causing the brush head to rotate or vibrate.
- the principle of the motor is to convert electrical energy into mechanical energy through electromagnetic induction.
- a position detection element can be used to detect the rotor position information, so that the control circuit can accurately control the rotation direction of the motor.
- the direction and speed of the brush head are precisely controlled, thereby achieving efficient cleaning results.
- the position detection element is usually located inside the stator housing and may be affected by the magnetic field inside the motor, resulting in inaccurate detection.
- an embodiment of the present application provides a motor for an electric toothbrush and an electric toothbrush, which can reduce the influence of the magnetic field of the motor on the position detection element and improve the detection accuracy.
- inventions of the present application provide a motor for an electric toothbrush, as shown in Figures 1 to 3 .
- the motor includes a stator 100, a rotor 200, and a detection assembly 300.
- the stator 100 includes a stator housing 110 and a first electromagnetic induction member 111 fixed within the stator housing 110.
- the rotor 200 includes a rotor shaft 210 and a second electromagnetic induction member 220 fixed to the rotor shaft 210.
- the rotor shaft 210 is rotatably connected to the stator housing 110, allowing the rotor shaft 210 to rotate relative to the stator housing 110.
- the detection assembly 300 can be used to detect the position or rotation angle of the rotor.
- the detection assembly 300 may include a first detection member 310 and a second detection member 320. The first detection member 310 is fixed relative to the stator housing 110, and the second detection member 320 is fixed relative to the rotor shaft 210.
- the first electromagnetic induction element 111 can be either a coil winding or a permanent magnet
- the second electromagnetic induction element 220 can be either a coil winding or a permanent magnet.
- the specific configuration can vary depending on the type of motor. For example, in a brushed motor, since brushed motors use brushes and a commutator to alternately change the direction of the electromagnetic field, thereby rotating the motor rotor, the first electromagnetic induction element 111, fixed relative to the stator housing 110, can be a permanent magnet, while the second electromagnetic induction element 220, fixed relative to the rotor shaft 210, can be a coil winding.
- the brushes contact and conduct electricity with the coil winding, allowing current to enter the coil through the brushes, generating a magnetic field.
- the first electromagnetic induction element 111 fixed relative to the stator housing 110 can be a coil winding
- the second electromagnetic induction element 220 fixed relative to the rotor shaft 210 can be a permanent magnet.
- the above motor can also be a servo motor.
- the main working principle of the machine is to achieve efficient and stable brushing based on a precise control and feedback system.
- the servo motor also includes a control circuit, which is electrically connected to the detection component 300 and to the rotor 200 or the stator 100.
- the general working process is as follows: when the user starts the electric toothbrush, the control circuit sends a start signal to the servo motor and supplies power to the servo motor. After receiving the start signal, the servo motor starts to run, converting electrical energy into mechanical energy, thereby generating a torque to drive the rotor 200 and the brush head to rotate.
- the detection component 300 can provide real-time feedback on the position and/or speed information of the rotor 200 and feed this information back to the control circuit.
- the control circuit compares this information with the target position and/or speed of the rotor 200, and then adjusts the speed or direction of the rotor 200 to ensure that the brush head can move accurately according to the preset parameters, thereby achieving the best cleaning effect.
- the control circuit can control the rotor 200 to oscillate back and forth (i.e., vibrate) around the rotor shaft 210 with the reference position as the center in a preset manner. Since the rotor 200 is connected to the brush head, the rotor 200 can drive the brush head to oscillate back and forth with the reference position as the center when oscillating back and forth, so that the brush head cleans the oral cavity in a high-frequency vibration manner. At the same time, in order to cover a wider cleaning area while keeping the overall position of the electric toothbrush unchanged, the control circuit can also control the rotor 200 to rotate around the rotor shaft 210 and switch to different reference positions. This allows the brush head to oscillate back and forth with different reference positions as the center.
- back and forth i.e., vibrate
- the control circuit can control the rotor 200 and the brush head to oscillate back and forth to both sides of the first reference position with the first reference position as the center to achieve high-frequency vibration.
- the control circuit controls the rotor 200 to rotate circumferentially around the rotor shaft 210 to the second reference position.
- the control circuit controls the rotor 200 and the brush head to oscillate back and forth on both sides of the second reference position, with the second reference position as the center, to achieve high-frequency vibration.
- the control circuit can continue to control the rotor 200 to switch to the next reference position.
- This reciprocating motion allows the brush head to vibrate at multiple reference positions, thereby expanding the cleaning range and improving the cleaning effect while maintaining the user's grip.
- the reciprocating swing and rotation of the rotor 200 are both rotational motions around the rotor shaft 210.
- the swing is mainly for achieving vibration of the brush head, while the rotation is mainly for adjusting the reference position of the brush head during vibration.
- the above detection component 300 can be implemented by using a magnetic sensor.
- the first detection member 310 can be a magnetic sensor
- the second detection member 320 can be a magnetic member.
- the first detection member 310 can be The second detection member 320 may be a magnetic sensor.
- the magnetic sensor can detect its relative position to the magnetic member, thereby detecting the position or rotation angle of the rotor.
- the magnetic sensor may be implemented as a Hall effect sensor.
- the rotor shaft 210 includes a main section 211 and an extension section 212.
- the main section 211 is located inside the stator housing 110, and the extension section 212 extends outside the stator housing 110.
- the second electromagnetic induction element 220 is disposed in the main section 211 and corresponds to the first electromagnetic induction element 111 inside the stator housing 110.
- the first detection element 310 is disposed outside the stator housing 110 and is fixed relative to the stator housing 110.
- the second detection element 320 is disposed in the extension section 212 of the rotor shaft 210 and corresponds to the first detection element 310.
- Such an arrangement enables the first detection component 310 and the second detection component 320 to be located outside the stator housing 110, thereby being isolated from the first electromagnetic induction component 111 and the second electromagnetic induction component 220 inside the stator housing 110, thereby preventing the magnetic field generated by the first electromagnetic induction component 111 and the second electromagnetic induction component 220 from affecting the detection component 300, thereby improving the detection accuracy.
- a mounting seat 321 can be provided on the extension section 212 of the rotor shaft 210, with the second detection member 320 positioned on the side of the mounting seat 321 facing away from the stator housing 110. This ensures a stable installation of the second detection member 320 on the rotor shaft 210.
- the mounting seat 321 can be spaced apart from the stator housing 110 in the axial direction. This prevents the position of the rotor shaft 210 from changing due to friction between the mounting seat 321 and the stator housing 110, thereby preventing the detection accuracy from being affected.
- the mounting base 321 can be configured as a magnetic isolation member, thereby isolating the magnetic field inside the motor and further preventing the magnetic field inside the motor from affecting the second detection member 320.
- the mounting base 321 can be made of a material with high magnetic permeability, such as iron, nickel-iron alloy, or the like.
- a raised portion 321A may be formed on the side of the mounting base 321 facing away from the stator housing 110. As shown in FIG3 , the raised portion 321A is provided with a connection hole that mates with the rotor shaft 210.
- the second detection member 320 may be configured as an annular structure and sleeved over the raised portion 321A. This allows radial positioning of the second detection member 320. Furthermore, the second detection member 320 may be brought into contact with the side of the mounting base 321 facing away from the stator housing 110, thereby axially positioning the second detection member 320 so that it is securely mounted on the rotor shaft 210.
- a groove 321B can be formed on the side of the mounting base 321 facing away from the stator housing 110.
- the groove 321B is arranged around the protrusion 321A, and at least a portion of the second detection member 320 can be arranged in the groove 321B. This can save axial space occupied by the second detection member 320.
- the stator case 110 can be implemented in various ways.
- the stator case 110 can be configured as two detachably connected parts, which can be connected axially or radially.
- the stator case 110 includes a main housing 120 with one end open and an end cap 130 that seals the open end of the main housing 120.
- the end cap 130 is provided with a second through-hole 1321, through which the extension 212 of the rotor shaft 210 extends out of the stator case 110.
- a first gap is defined between the inner wall of the second through-hole 1321 and the outer wall of the rotor shaft 210.
- the axial projection of the mounting seat 321 on the end cap 130 at least partially covers the first gap.
- the outer diameter of the mounting seat 321 is larger than the inner diameter of the second through-hole 1321, so that the axial projection of the mounting seat 321 on the end cap 130 completely covers the first gap.
- the mounting base 321 can block the magnetic field at the first gap, thereby further improving the detection accuracy.
- the motor further includes a base 700 and a circuit board 800 disposed on the base 700.
- the base 700 may be a hard component and connected to the end of the stator housing 110 near the end cap 130.
- the circuit board 800 may be spaced apart from the end of the extension 212 of the rotor shaft 210.
- the magnetic sensor may be disposed on the surface of the circuit board 800 facing the magnetic component.
- the base 700 may be connected to the open end of the main housing 120 or the end cap 130 of the stator housing 110.
- the hard base 700 can provide sufficient support for the circuit board 800, connecting the base 700 and the stator housing 110 into a single unit.
- the aforementioned magnetic sensor can be provided in one or more configurations.
- the multiple magnetic sensors are evenly arranged along the circumference on the surface of the circuit board 800 facing the magnetic component.
- the two magnetic sensors can respectively sense two different magnetic poles of the magnetic component to control the rotor shaft 210 to swing back and forth between the two magnetic sensors.
- the coil winding has an outlet terminal, which is connected to a lead 900.
- the lead 900 can be used to provide current to the coil winding.
- the lead 900 can pass through the edge of the circuit board 800.
- the sensor can be positioned near the center of circuit board 800, thereby radially separating lead 900 and the magnetic sensor. Since current flowing through lead 900 also generates a certain magnetic field, separating lead 900 and the magnetic sensor prevents the magnetic field generated by lead 900 from affecting the magnetic sensor's detection results, further improving detection accuracy.
- the circuit board 800 includes a rigid circuit board 810 and a first flexible circuit board 820.
- the rigid circuit board 810 is disposed on the base 700, and the first flexible circuit board 820 is electrically connected to the rigid circuit board 810.
- the magnetic sensor can be disposed on either the first flexible circuit board 820 or the rigid circuit board 810.
- the rigid circuit board 810 includes a first surface and a second surface disposed opposite each other.
- the first surface faces the rotor shaft 210.
- a portion of the first flexible circuit board 820 is bonded to the first surface, and the magnetic sensor is disposed on the surface of the first flexible circuit board 820 facing the rotor shaft 210. This provides a stable support for the magnetic sensor on the first flexible circuit board 820, preventing the position of the magnetic sensor from shifting, which could affect detection accuracy.
- circuit board 800 further includes a second flexible circuit board, which is disposed on the second surface of rigid circuit board 810 and electrically connected to first flexible circuit board 820 via second vias 1321 extending through rigid circuit board 810.
- This increases the effective area of the flexible circuit board, allowing for the installation of more electrical components and chips, enabling the electric toothbrush to support multiple functions, such as timing, speed regulation, and connection to electronic devices.
- electrically connecting first flexible circuit board 820 and second flexible circuit board through metallized vias in rigid circuit board 810 reduces space occupied by wires and provides a more stable electrical connection.
- the surface of the rigid circuit board 810 used to mount the magnetic sensor can be arranged parallel to the surface of the mounting base 321 used to mount the magnetic component. This allows the magnetic sensor and the magnetic component to be arranged parallel to each other, maintaining a constant distance between them during rotor rotation, thereby achieving more accurate detection results.
- the motor further includes a first bearing 400 and a second bearing 500.
- the two ends of the main section 211 of the rotor shaft 210 are respectively connected to the stator housing 110 through the first bearing 400 and the second bearing 500.
- the first bearing 400 and the second bearing 500 provide a stable support for both ends of the main section 211, so that the rotor shaft 210 is fixed relative to the stator housing 110 in the radial direction, thereby preventing the rotor shaft 210 from being offset relative to the stator due to force applied to the rotor shaft 210, and further preventing the second detection member 320 fixed to the rotor shaft 210 from being offset relative to the first detection member 310, thereby ensuring the accuracy of position detection.
- embodiments of the present application further provide a motor for an electric toothbrush, comprising a stator 100, a rotor 200, and a detection assembly 300.
- the stator 100 comprises a stator housing 110 and a first electromagnetic induction member 111 fixed within the stator housing 110.
- the rotor 200 comprises a rotor shaft 210 and a second electromagnetic induction member 220 fixed to the rotor shaft 210.
- the rotor shaft 210 is rotatably connected to the stator housing 110, allowing the rotor shaft 210 to rotate relative to the stator housing 110.
- the detection assembly 300 can be used to detect the position or rotation angle of the rotor.
- the detection assembly 300 may comprise a first detection member 310 and a second detection member 320. The first detection member 310 is fixed relative to the stator housing 110, and the second detection member 320 is fixed relative to the rotor shaft 210.
- a first bearing 400 and a second bearing 500 can be set between the rotor shaft 210 and the stator housing 110.
- the first bearing 400 and the second bearing 500 are respectively located on both sides of the axial direction of the second electromagnetic induction member 220 to rotatably connect the rotor shaft 210 to the stator housing 110.
- the two bearings can fix the rotor shaft 210 in the radial direction, thereby preventing the rotor shaft 210 from being radially offset relative to the stator housing 110 due to force on the rotating shaft, thereby ensuring the accuracy of position detection.
- the inner ring of the first bearing 400 and the inner ring of the second bearing 500 are both fixed to the rotor shaft 210, and the outer ring of the first bearing 400 and the outer ring of the second bearing 500 are both fixed to the stator housing 110.
- a locking assembly may be provided to axially abut against the first bearing 400 and/or the second bearing 500 to axially lock the rotor shaft 210 and the stator housing 110. This prevents axial movement of the bearings, ensures the stability of the support provided by the first bearing 400 and the second bearing 500 for the rotor shaft 210, and reduces the possibility of inaccurate detection by the detection assembly 300 due to deformation of the rotor shaft 210.
- the locking assembly includes a first locking member and a second locking member, wherein the first locking member is fixed to the rotor shaft 210 and axially abuts against the inner ring of the first bearing 400; the second locking member is fixed to the rotor shaft 210 and is located on both sides of the first bearing 400 in the axial direction with the first locking member, and the second locking member is also abutted against the first bearing.
- the inner ring of the first bearing 400 abuts axially.
- the first and second locking members can be used to axially limit the inner ring of the first bearing 400, thereby locking the inner ring of the first bearing 400 in the axial position.
- locking members can be provided on both axial sides of the second bearing 500, each abutting against the inner ring of the second bearing 500 to lock the inner ring of the second bearing 500 in the axial position.
- a first locking member 610 is fixed to the rotor shaft 210 and axially abuts the inner ring of the first bearing 400; a second locking member 620 is fixed to the rotor shaft 210 and axially abuts the inner ring of the second bearing 500; and both the first locking member 610 and the second locking member 620 are located between the first bearing 400 and the second bearing 500.
- the first locking member 610 prevents the inner ring of the first bearing 400 from axially moving toward the second bearing 500
- the second locking member 620 prevents the inner ring of the second bearing 500 from axially moving toward the first bearing 400. This maintains the distance between the first bearing 400 and the second bearing 500, ensuring the stability of the support provided by the first bearing 400 and the second bearing 500 for the rotor shaft 210.
- first locking member 610 and the second locking member 620 may be sleeved on the rotor shaft 210 and interference fit with the rotor shaft 210.
- first locking member 610 and the second locking member 620 may also be threadedly engaged with the rotor shaft 210, for example, using a lock nut.
- the first and second locking members 610, 620 can be made of a material with a low surface roughness, such as copper, stainless steel, or other metal materials. Specifically, a material with a surface roughness of less than 12.5 ⁇ m to 50 ⁇ m can be selected. This reduces friction between the first and second locking members 610, 620 and the bearing inner ring, thereby reducing energy loss.
- the locking assembly can also form an axial limit for the outer ring of the bearing.
- the locking assembly also includes a first stop portion 122 and a second stop portion 132, wherein the first stop portion 122 is fixed relative to the stator housing 110 and abuts against the end face of the outer ring of the first bearing 400 away from the first locking member 610.
- the second stop portion 132 is fixed relative to the stator housing 110 and abuts against the end face of the outer ring of the second bearing 500 away from the second locking member 620.
- the first stop portion 122 cooperates with the first locking member 610 to lock the axial position of the first bearing 400; the second stop portion 132 cooperates with the second locking member 620 to lock the axial position of the second bearing 500.
- the axial positions of the first bearing 400 and the second bearing 500 are both fixed, which can prevent the first bearing 400 and the second bearing 500 from moving in the axial direction, ensuring the first bearing 400.
- the stability of the support of the rotor shaft 210 by the second bearing 500 reduces the possibility of inaccurate detection by the detection assembly 300 due to deformation of the rotor shaft 210.
- a stopper can be installed on the inner wall of the stator housing 110 to limit the outer ring of the bearing.
- a first bearing chamber can be formed at the first end 213 of the stator housing 110, with the first bearing 400 disposed within the first bearing chamber.
- a first through-hole 1221 is defined in the end wall of the first bearing chamber, through which the first end 213 of the rotor shaft 210 passes. The diameter of the first through-hole 1221 is larger than the inner ring diameter of the first bearing 400 and smaller than the outer ring diameter of the first bearing 400, thereby forming the first stop 122 on the end wall of the first bearing chamber.
- a second bearing chamber is formed at the second end 214 of the stator housing 110, and the second bearing 500 is disposed within the second bearing chamber.
- a second through-hole 1321 is defined in the end wall of the second bearing chamber, through which the second end 214 of the rotor shaft 210 passes.
- the diameter of the second through-hole 1321 is larger than the inner diameter of the second bearing 500 and smaller than the outer diameter of the second bearing 500, thereby forming a second stop 132 on the end wall of the second bearing chamber.
- the structure of the stator housing 110 can be shown in Figures 2, 3, and 4. It includes a main housing 120 and an end cap 130.
- the main housing 120 defines a mounting cavity with one end closed and the other open. The closed end of the main housing 120 protrudes away from the mounting cavity to form a first protrusion 121.
- the first protrusion 121 defines a first bearing chamber for accommodating the first bearing 400.
- the end cap 130 is disposed at the open end of the main housing 120.
- the end cap 130 protrudes away from the mounting cavity to form a second protrusion 131.
- the second protrusion 131 defines a second bearing chamber for accommodating the second bearing 500.
- this structure allows the bearing in the second bearing chamber to be positioned as close to the brush head as possible. This reduces the cantilever of the rotor shaft 210 extending from the stator housing 110, resulting in minimal deformation when subjected to force, thereby minimizing interference with position detection.
- the outer ring of the first bearing 400 can be interference-fitted with the inner wall of the first bearing chamber, and the outer ring of the second bearing 500 can be interference-fitted with the inner wall of the second bearing chamber. This further prevents axial movement of the first and second bearings 400 and 500, minimizing interference with position detection.
- the coil winding has an outlet terminal, to which a lead wire 900 is connected.
- the end cap 130 is provided with a wire hole 133 for the wire 900 to pass through, and the wire hole 133 is arranged away from the second protrusion 131 , thereby avoiding affecting the assembly of the second bearing chamber and the second bearing 500 .
- the outer diameter of the second bearing 500 can be set smaller than the outer diameter of the first bearing 400, thereby making the outer diameter of the second protrusion 131 smaller than the outer diameter of the first protrusion 121. This reduces the radial dimension of the second protrusion 131, leaving sufficient space on the end cover 130 for the wire hole 133.
- connection structure between the main housing 120 and the end cap 130 can be implemented in a variety of ways.
- the main housing 120 and the end cap 130 can be connected using fasteners such as screws and pins, or they can be connected using bonding.
- the open end of the main housing 120 is provided with a limiting step 123 and a bent portion 124.
- the limiting step 123 and the bent portion 124 are spaced apart in the axial direction.
- the edge of the end cap 130 is clamped between the limiting step 123 and the bent portion 124, and the outer circumferential surface of the end cap 130 is in contact with the inner wall surface of the main housing 120.
- the limiting step 123 and the bent portion 124 limit the axial freedom of the end cap 130, and the inner wall surface of the main housing 120 limits the radial freedom of the end cap 130, so that the end cap 130 can be firmly installed on the open end of the main housing 120 without the use of additional fasteners.
- the installation structure is simple and saves parts.
- the side wall of the open end of the main shell 120 can be partially grooved and then bent toward the inner side of the main shell 120 , which has a simple manufacturing process.
- the motor further includes a base 700 and a circuit board 800 disposed on the base 700.
- the base 700 may be a hard component and connected to the end of the stator housing 110 near the end cap 130.
- the circuit board 800 may be spaced apart from the end of the extended section of the rotor shaft 210.
- the magnetic sensor may be disposed on the surface of the circuit board 800 facing the magnetic component.
- the base 700 may be connected to the open end of the main housing 120 or the end cap 130 of the stator housing 110.
- the hard base 700 can provide sufficient strength to support the circuit board 800, connecting the base 700 and the stator housing 110 into a whole.
- the closed end of the main housing 120 is further provided with a reinforcing plate 125, which is sleeved on the outer periphery of the first protrusion 121. Since the first protrusion 121 is close to the brush head, the user can brush his teeth. The force received is stronger, so the reinforcing plate 125 can structurally reinforce the closed end of the main housing 120 to prevent the first bearing 400 from shifting due to the deformation of the closed end of the main housing 120 under force.
- a connecting structure for connecting the core is further provided on the reinforcing plate 125.
- the connecting structure can be one or more of a threaded hole, a clamping protrusion or a clamping groove.
- the structure of the rotor shaft 210 can be implemented in a variety of ways, for example, a shaft structure in which the diameters of all parts are equal can be adopted.
- the rotor shaft 210 can also adopt the structure shown in Figure 1, that is, the rotor shaft 210 includes a first section 210A and a second section 210B arranged in the axial direction, wherein the diameter of the first section 210A is larger than the diameter of the second section 210B, the first section 210A is used to connect to the brush head of the electric toothbrush, and the second section 210B is arranged in the stator housing 110.
- a portion of the first section 210A is located in the stator housing 110 and is connected to the first bearing 400.
- the first section 210A Since the first section 210A is used to connect to the brush head of the electric toothbrush, it is subjected to greater force. Therefore, setting the diameter of the first section 210A larger can make it more resistant to deformation, thereby effectively preventing the second detection member 320 from shifting and ensuring the accuracy of position detection.
- an embodiment of the present application further provides an electric toothbrush comprising the motor described in any of the above embodiments.
- the electric toothbrush provided in the embodiment of the present application adopts the motor described in any of the above embodiments, and thus can reduce the influence of the motor's magnetic field on the Hall element, improve the accuracy of rotor position detection, and avoid the rotor shaft 210 from being offset axially or radially relative to the stator due to the force on the rotating shaft, causing relative displacement between the first detection member 310 and the second detection member 320, and thus leading to inaccurate detection, thereby allowing the brush head of the electric toothbrush to swing accurately and provide an efficient cleaning effect.
- the electric toothbrush also includes a battery, a brush head, and a movement.
- the battery is electrically connected to the motor to provide electrical energy to the motor;
- the brush head is connected to the motor's rotor shaft 210, which converts electrical energy into mechanical energy and drives the brush head to oscillate or rotate.
- the movement is equipped with a circuit board 800, which is used to control the movement of the brush head and implement other additional functions of the electric toothbrush (such as speed regulation and timing).
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Abstract
Description
本申请涉及电动牙刷技术领域,尤其涉及一种用于电动牙刷的电机及电动牙刷。The present application relates to the technical field of electric toothbrushes, and in particular to a motor for an electric toothbrush and an electric toothbrush.
电动牙刷在功能丰富度和使用体验上相较于传统手动牙刷有明明显优势,如清洁效果更好、使用更方便等,因此受到了越来越多消费者的青睐。Compared with traditional manual toothbrushes, electric toothbrushes have obvious advantages in terms of function richness and user experience, such as better cleaning effect and more convenient use, and are therefore favored by more and more consumers.
电动牙刷的动力部件通常采用电机,也称为马达。电机通常具有转子和定子,转子和定子之间通过电磁感应的原理实现定子的转动,从而带动刷头选择或振动。在需要对转子的转动角度进行检测时,可设置检测元件,但是检测元件可能会电机的磁场的影响,从而出现检测不准的情况。The power component of an electric toothbrush is typically an electric motor, also known as a motor. A motor typically consists of a rotor and a stator. Electromagnetic induction between the rotor and the stator rotates the stator, thereby driving the brush head to rotate or vibrate. To detect the rotor's rotation angle, a detection element can be used. However, this element can be affected by the motor's magnetic field, resulting in inaccurate detection.
发明内容Summary of the Invention
本申请公开了一种用于电动牙刷的电机及电动牙刷,能够减少电机的磁场对检测组件的影响,提高检测准确性。The present application discloses a motor for an electric toothbrush and an electric toothbrush, which can reduce the influence of the motor's magnetic field on a detection component and improve detection accuracy.
为了实现上述目的,本申请第一方面公开了一种用于电动牙刷的电机,包括:In order to achieve the above-mentioned objectives, the present application discloses, in a first aspect, a motor for an electric toothbrush, comprising:
定子,包括定子壳和固定于所述定子壳内的第一电磁感应件;The stator comprises a stator shell and a first electromagnetic induction member fixed in the stator shell;
转子,包括转子轴和第二电磁感应件,所述转子轴与所述定子壳转动连接,所述转子轴包括主体段和伸出段,所述主体段位于所述定子壳内,所述伸出段伸出所述定子壳外,所述第二电磁感应件设置于所述主体段且沿轴向与所述定子壳的端部的内壁之间具有间隙,所述第一电磁感应件为线圈绕组和永磁体中的一种,所述第二电磁感应件为线圈绕组和永磁体中的另一种;以及,a rotor comprising a rotor shaft and a second electromagnetic induction member, the rotor shaft being rotatably connected to the stator housing, the rotor shaft comprising a main section and an extension section, the main section being located within the stator housing, the extension section extending outside the stator housing, the second electromagnetic induction member being disposed within the main section and having a gap axially spaced from an inner wall of an end portion of the stator housing, the first electromagnetic induction member being one of a coil winding and a permanent magnet, and the second electromagnetic induction member being the other of the coil winding and the permanent magnet; and
检测组件,配置为检测所述转子的转动角度,所述检测组件包括第一检测件和第二检测件,所述第一检测件设置于所述定子壳外且与所述定子壳相对固定,所述第二检测件设置于所述转子轴的伸出段且与所述第一检测件位置对应。 A detection component is configured to detect the rotation angle of the rotor, and the detection component includes a first detection member and a second detection member. The first detection member is arranged outside the stator shell and is fixed relative to the stator shell. The second detection member is arranged on the protruding section of the rotor shaft and corresponds to the position of the first detection member.
作为本申请实施例一种可选的实施方式,所述第一检测件为磁传感器,所述第二检测件为磁性件;或所述第一检测件为磁性件,所述第二检测件为磁传感器。As an optional implementation of the embodiment of the present application, the first detection member is a magnetic sensor, and the second detection member is a magnetic member; or the first detection member is a magnetic member, and the second detection member is a magnetic sensor.
作为本申请实施例一种可选的实施方式,所述磁传感器为霍尔传感器。As an optional implementation of the embodiment of the present application, the magnetic sensor is a Hall sensor.
作为本申请实施例一种可选的实施方式,所述电机还包括安装座,所述安装座固定于所述转子轴的伸出段且与所述定子壳沿轴向间隔设置,所述第二检测件设置于所述安装座背离所述定子壳的一侧。As an optional implementation of the embodiment of the present application, the motor also includes a mounting seat, which is fixed to the protruding section of the rotor shaft and is axially spaced apart from the stator case, and the second detection member is arranged on a side of the mounting seat away from the stator case.
作为本申请实施例一种可选的实施方式,所述安装座为隔磁件。As an optional implementation of the embodiment of the present application, the mounting base is a magnetic isolation member.
作为本申请实施例一种可选的实施方式,所述安装座背离所述定子壳的一侧表面形成凸起部,所述凸起部设有与所述转子轴配合的连接通孔,所述第二检测件套设于所述凸起部外且与所述安装座背离所述定子壳的一侧表面抵接。As an optional implementation of the embodiment of the present application, a protrusion is formed on the side surface of the mounting seat facing away from the stator shell, and the protrusion is provided with a connecting through hole that cooperates with the rotor shaft. The second detection piece is sleeved on the outside of the protrusion and abuts against the side surface of the mounting seat facing away from the stator shell.
作为本申请实施例一种可选的实施方式,所述安装座背离所述定子壳的一侧表面形成凹槽,所述凹槽围绕所述凸起部设置,所述第二检测件设置于所述凹槽内。As an optional implementation of the embodiment of the present application, a groove is formed on a surface of the mounting seat facing away from the stator shell, the groove is arranged around the protrusion, and the second detection member is arranged in the groove.
作为本申请实施例一种可选的实施方式,所述定子壳沿轴向的一端具有端盖,所述端盖上设有第二过孔,所述转子轴的伸出段通过所述第二过孔伸出所述定子壳外,所述第二过孔的内壁与所述转子轴的外壁之间具有第一间隙,所述安装座沿轴向在所述端盖上的投影至少部分覆盖所述第一间隙。As an optional implementation of the embodiment of the present application, the stator case has an end cover at one end along the axial direction, and a second through hole is provided on the end cover. The protruding section of the rotor shaft extends out of the stator case through the second through hole. There is a first gap between the inner wall of the second through hole and the outer wall of the rotor shaft, and the projection of the mounting seat on the end cover along the axial direction at least partially covers the first gap.
作为本申请实施例一种可选的实施方式,所述电机还包括底座以及设置于所述底座上的电路板,所述底座为硬质件,所述底座与所述定子壳靠近所述端盖的一端连接,所述电路板与所述转子轴的伸出段的端部间隔设置。As an optional implementation of the embodiment of the present application, the motor also includes a base and a circuit board arranged on the base, the base is a hard part, the base is connected to one end of the stator shell close to the end cover, and the circuit board is spaced apart from the end of the protruding section of the rotor shaft.
作为本申请实施例一种可选的实施方式,所述第一检测件为磁传感器,所述第二检测件为磁性件,所述磁传感器设置于所述电路板朝向所述磁性件的表面。As an optional implementation of the embodiment of the present application, the first detection member is a magnetic sensor, the second detection member is a magnetic member, and the magnetic sensor is arranged on the surface of the circuit board facing the magnetic member.
作为本申请实施例一种可选的实施方式,所述第一检测件包括多个磁传感器,多个所述磁传感器沿周向均匀设置于所述电路板朝向所述磁性件的表面。As an optional implementation of the embodiment of the present application, the first detection component includes a plurality of magnetic sensors, and the plurality of magnetic sensors are uniformly arranged along the circumferential direction on the surface of the circuit board facing the magnetic component.
作为本申请实施例一种可选的实施方式,所述线圈绕组具有出线端,所 述出线端连接有引线,所述引线穿过所述电路板的边沿设置,所述磁传感器靠近所述电路板的中心设置。As an optional implementation of the embodiment of the present application, the coil winding has an outlet terminal. The outlet end is connected to a lead wire, the lead wire is arranged through the edge of the circuit board, and the magnetic sensor is arranged near the center of the circuit board.
作为本申请实施例一种可选的实施方式,所述电路板包括硬质电路板和第一柔性电路板,所述硬质电路板设置于所述底座,所述磁传感器设置于所述第一柔性电路板上,所述第一柔性电路板与所述硬质电路板电连接。As an optional implementation of the embodiment of the present application, the circuit board includes a hard circuit board and a first flexible circuit board, the hard circuit board is arranged on the base, the magnetic sensor is arranged on the first flexible circuit board, and the first flexible circuit board is electrically connected to the hard circuit board.
作为本申请实施例一种可选的实施方式,所述硬质电路板包括相背设置的第一表面和第二表面,所述第一表面朝向所述转子轴,所述第一柔性电路板的一部分与所述第一表面贴合固定,所述磁传感器设置于所述第一柔性电路板朝向所述转子轴的表面上。As an optional implementation of an embodiment of the present application, the rigid circuit board includes a first surface and a second surface arranged opposite to each other, the first surface faces the rotor shaft, a portion of the first flexible circuit board is adhered and fixed to the first surface, and the magnetic sensor is arranged on the surface of the first flexible circuit board facing the rotor shaft.
作为本申请实施例一种可选的实施方式,所述电路板还包括第二柔性电路板,所述第二柔性电路板设置于所述硬质电路板的第二表面,且与所述第一柔性电路板通过贯穿所述硬质电路板的过孔电连接。As an optional implementation of the embodiment of the present application, the circuit board also includes a second flexible circuit board, which is arranged on the second surface of the rigid circuit board and is electrically connected to the first flexible circuit board through a via hole passing through the rigid circuit board.
作为本申请实施例一种可选的实施方式,所述硬质电路板配置为安装所述磁传感器的表面与所述安装座配置为安装所述磁性件的表面平行。As an optional implementation of the embodiment of the present application, the surface of the rigid circuit board configured to mount the magnetic sensor is parallel to the surface of the mounting base configured to mount the magnetic component.
作为本申请实施例一种可选的实施方式,所述电机还包括第一轴承和第二轴承,所述主体段的两端分别通过所述第一轴承和所述第二轴承与所述定子壳转动连接。As an optional implementation of the embodiment of the present application, the motor further includes a first bearing and a second bearing, and both ends of the main body section are rotatably connected to the stator housing through the first bearing and the second bearing respectively.
本申请第二方面公开了一种用于电动牙刷的电机,包括:The second aspect of the present application discloses a motor for an electric toothbrush, comprising:
定子,包括定子壳和固定于所述定子壳内的第一电磁感应件;The stator comprises a stator shell and a first electromagnetic induction member fixed in the stator shell;
转子,包括转子轴和第二电磁感应件,所述转子轴至少部分设置于所述定子壳内,所述第二电磁感应件设置于所述转子轴,所述第一电磁感应件为线圈绕组和永磁体中的一种,所述第二电磁感应件为线圈绕组和永磁体中的另一种;a rotor comprising a rotor shaft and a second electromagnetic induction member, wherein the rotor shaft is at least partially disposed within the stator housing, the second electromagnetic induction member is disposed on the rotor shaft, the first electromagnetic induction member is one of a coil winding and a permanent magnet, and the second electromagnetic induction member is the other of the coil winding and the permanent magnet;
检测组件,配置为检测所述转子的转动角度,所述检测组件包括第一检测件和第二检测件,所述第一检测件与所述定子壳相对固定,所述第二检测件与所述转子轴相对固定且与所述第一检测件位置对应;a detection assembly configured to detect the rotation angle of the rotor, the detection assembly comprising a first detection member and a second detection member, the first detection member being fixed relative to the stator housing, the second detection member being fixed relative to the rotor shaft and corresponding in position to the first detection member;
第一轴承和第二轴承,设置于所述转子轴与所述定子壳之间,所述第一轴承和所述第二轴承配置为将所述转子轴与所述定子壳转动连接,所述第一轴承和所述第二轴承分别位于所述第二电磁感应件的轴向两侧;以及a first bearing and a second bearing, disposed between the rotor shaft and the stator housing, the first bearing and the second bearing being configured to rotatably connect the rotor shaft to the stator housing, the first bearing and the second bearing being located on either side of the axial direction of the second electromagnetic induction element, respectively; and
锁止组件,与所述第一轴承和/或所述第二轴承沿轴向抵接,以将所述转 子轴和所述定子壳沿轴向锁定。A locking assembly is in axial contact with the first bearing and/or the second bearing to lock the rotating The stator shaft and the stator housing are locked in the axial direction.
作为本申请实施例一种可选的实施方式,所述锁止组件包括:As an optional implementation of the embodiment of the present application, the locking assembly includes:
第一锁止件,固定于所述转子轴上且与所述第一轴承的内圈沿轴向抵接;a first locking member, fixed to the rotor shaft and axially abutting against the inner ring of the first bearing;
第二锁止件,固定于所述转子轴上且与所述第一锁止件分别位于所述第一轴承的轴向两侧,所述第二锁止件与所述第一轴承的内圈沿轴向抵接。The second locking member is fixed on the rotor shaft and is located on both sides of the first bearing in the axial direction with the first locking member. The second locking member is in axial contact with the inner ring of the first bearing.
作为本申请实施例一种可选的实施方式,所述锁止组件还包括:As an optional implementation of the embodiment of the present application, the locking assembly further includes:
第一止挡部,相对于所述定子壳固定,所述第一止挡部与所述第一轴承的外圈远离所述第一锁止件的端面相抵接;a first stop portion, fixed relative to the stator housing, the first stop portion abutting against an end surface of an outer ring of the first bearing away from the first locking member;
第二止挡部,相对于所述定子壳固定,所述第二止挡部与所述第二轴承的外圈远离所述第二锁止件的端面相抵接。The second stop portion is fixed relative to the stator housing, and the second stop portion abuts against an end surface of the outer ring of the second bearing away from the second locking member.
作为本申请实施例一种可选的实施方式,所述定子壳的第一端形成有第一轴承室,所述第一轴承设置于所述第一轴承室内,所述第一轴承室的端壁开设有第一过孔,所述转子轴的第一端穿过所述第一过孔,所述第一过孔的孔径大于所述第一轴承的内圈直径且小于所述第一轴承的外圈直径,以使所述第一轴承室的端壁形成所述第一止挡部;As an optional implementation manner of the embodiment of the present application, a first bearing chamber is formed at the first end of the stator housing, the first bearing is disposed in the first bearing chamber, a first through-hole is formed in an end wall of the first bearing chamber, the first end of the rotor shaft passes through the first through-hole, and the aperture of the first through-hole is larger than the inner ring diameter of the first bearing and smaller than the outer ring diameter of the first bearing, so that the end wall of the first bearing chamber forms the first stop portion;
所述定子壳的第二端形成有第二轴承室,所述第二轴承设置于所述第二轴承室内,所述第二轴承室的端壁开设有第二过孔,所述转子轴的第二端穿过所述第二过孔,所述第二过孔的孔径大于所述第二轴承的内圈直径且小于所述第二轴承的外圈直径,以使所述第二轴承室的端壁形成所述第二止挡部。A second bearing chamber is formed at the second end of the stator housing, and the second bearing is arranged in the second bearing chamber. A second through hole is opened on the end wall of the second bearing chamber, and the second end of the rotor shaft passes through the second through hole. The aperture of the second through hole is larger than the inner ring diameter of the second bearing and smaller than the outer ring diameter of the second bearing, so that the end wall of the second bearing chamber forms the second stop portion.
作为本申请实施例一种可选的实施方式,所述定子壳包括:As an optional implementation of the embodiment of the present application, the stator housing includes:
主壳体,所述主壳体形成有一端封闭、另一端敞开的安装腔,所述主壳体的封闭端向远离所述安装腔的方向凸出形成第一凸起部,所述第一凸起部内形成有第一轴承室,所述第一轴承室配置为设置第一轴承;A main housing, wherein the main housing defines a mounting cavity having one closed end and the other open end, the closed end of the main housing protruding away from the mounting cavity to form a first protrusion, a first bearing chamber being formed within the first protrusion, and the first bearing chamber being configured to accommodate a first bearing;
端盖,所述端盖设置于所述主壳体的敞开端,所述端盖向远离所述安装腔的方向凸出形成第二凸起部,所述第二凸起部内形成有第二轴承室,所述第二轴承室配置为设置第二轴承。An end cover is provided at the open end of the main shell, and the end cover protrudes in a direction away from the mounting cavity to form a second protrusion, a second bearing chamber is formed in the second protrusion, and the second bearing chamber is configured to be provided with a second bearing.
作为本申请实施例一种可选的实施方式,所述第一轴承的外圈与所述第一轴承室过盈配合,所述第二轴承的外圈与所述第二轴承室过盈配合。As an optional implementation of the embodiment of the present application, the outer ring of the first bearing is interference fit with the first bearing chamber, and the outer ring of the second bearing is interference fit with the second bearing chamber.
作为本申请实施例一种可选的实施方式,所述端盖上设有过线孔,所述 过线孔避让开所述第二凸起部。As an optional implementation of the embodiment of the present application, the end cover is provided with a wire hole, The wire passing hole avoids the second protrusion.
作为本申请实施例一种可选的实施方式,所述第二轴承的外径小于所述第一轴承的外径,所述第二凸起部的外径小于所述第一凸起部的外径。As an optional implementation of the embodiment of the present application, the outer diameter of the second bearing is smaller than the outer diameter of the first bearing, and the outer diameter of the second protrusion is smaller than the outer diameter of the first protrusion.
作为本申请实施例一种可选的实施方式,所述主壳体的封闭端设有加强板,所述加强板套设于所述第一凸起部。As an optional implementation of the embodiment of the present application, a reinforcing plate is provided at the closed end of the main shell, and the reinforcing plate is sleeved on the first protrusion.
作为本申请实施例一种可选的实施方式,所述加强板上设有配置为连接所述电动牙刷的机芯的连接结构。As an optional implementation of the embodiment of the present application, the reinforcing plate is provided with a connecting structure configured to connect to the movement of the electric toothbrush.
作为本申请实施例一种可选的实施方式,所述转子轴包括第一段和第二段,所述第一段的直径大于所述第二段的直径,所述第一段设置为连接所述电动牙刷的刷头,所述第二段设于所述定子壳内,所述第一段的一部分位于所述定子壳内且与所述第一轴承连接。As an optional implementation of the embodiment of the present application, the rotor shaft includes a first section and a second section, the diameter of the first section is larger than the diameter of the second section, the first section is configured to connect to the brush head of the electric toothbrush, the second section is arranged in the stator housing, and a portion of the first section is located in the stator housing and connected to the first bearing.
作为本申请实施例一种可选的实施方式,所述主壳体的敞开端设有限位台阶和弯折部,所述限位台阶和所述弯折部沿轴向间隔设置,所述端盖的边沿卡接于所述限位台阶和所述弯折部之间,且所述端盖的外周面与所述主壳体的内壁面贴合。As an optional implementation of the embodiment of the present application, the open end of the main shell is provided with a limiting step and a bending portion, the limiting step and the bending portion are arranged at intervals along the axial direction, the edge of the end cover is clamped between the limiting step and the bending portion, and the outer peripheral surface of the end cover is in contact with the inner wall surface of the main shell.
作为本申请实施例一种可选的实施方式,所述电机还包括底座以及设置于所述底座上的电路板,所述底座与所述主壳体的敞开端或所述端盖连接。As an optional implementation of the embodiment of the present application, the motor further includes a base and a circuit board disposed on the base, and the base is connected to the open end of the main shell or the end cover.
作为本申请实施例一种可选的实施方式,所述底座为硬质件。As an optional implementation of the embodiment of the present application, the base is a hard part.
作为本申请实施例一种可选的实施方式,所述第一锁止件和所述第二锁止件的表面粗糙度均小于12.5μm~50μm。As an optional implementation of the embodiment of the present application, the surface roughness of the first locking member and the second locking member are both less than 12.5 μm to 50 μm.
作为本申请实施例一种可选的实施方式,所述第一检测件为磁传感器,所述第二检测件为磁性件;或所述第一检测件为磁性件,所述第二检测件为磁传感器。As an optional implementation of the embodiment of the present application, the first detection member is a magnetic sensor, and the second detection member is a magnetic member; or the first detection member is a magnetic member, and the second detection member is a magnetic sensor.
作为本申请实施例一种可选的实施方式,所述电机为伺服电机,所述伺服电机包括控制电路,所述控制电路与所述检测组件电连接,且所述控制电路与所述转子或所述定子电连接,所述控制电路至少被配置为:以预设方式控制所述转子以参考位置为中心绕所述转子轴周向进行往复摆动,并以预设方式控制所述转子绕所述转子轴转动以切换所述参考位置。As an optional implementation of an embodiment of the present application, the motor is a servo motor, and the servo motor includes a control circuit, which is electrically connected to the detection component and the control circuit is electrically connected to the rotor or the stator. The control circuit is at least configured to: control the rotor to swing back and forth around the rotor shaft with a reference position as the center in a preset manner, and control the rotor to rotate around the rotor shaft in a preset manner to switch the reference position.
本申请第三方面公开了一种电动牙刷,所述电动牙刷具有上述任一项所 述的电机。The third aspect of the present application discloses an electric toothbrush having any of the above The motor described.
与现有技术相比,本申请具有如下有益效果:Compared with the prior art, this application has the following beneficial effects:
本申请实施例提供的用于电动牙刷的电机,使得第一检测件和第二检测件均位于定子壳外,从而与定子壳内的第一电磁感应件和第二电磁感应件形成隔离,能够防止第一电磁感应件和第二电磁感应件产生的磁场对检测组件产生影响,提高了检测准确性。The motor for an electric toothbrush provided in an embodiment of the present application enables the first detection component and the second detection component to be located outside the stator shell, thereby being isolated from the first electromagnetic induction component and the second electromagnetic induction component inside the stator shell, thereby preventing the magnetic field generated by the first electromagnetic induction component and the second electromagnetic induction component from affecting the detection component, thereby improving the detection accuracy.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1是本申请实施例提供的电机的爆炸图;FIG1 is an exploded view of a motor provided in an embodiment of the present application;
图2是本申请实施例提供的电机的剖视图;FIG2 is a cross-sectional view of a motor provided in an embodiment of the present application;
图3是图2的A部放大图;FIG3 is an enlarged view of portion A of FIG2 ;
图4是图2的B部放大图;FIG4 is an enlarged view of portion B of FIG2 ;
图5是本申请实施例提供的电机的另一剖切面的局部剖视图;FIG5 is a partial cross-sectional view of another cross-sectional surface of the motor provided in an embodiment of the present application;
图6是图5的C部放大图。FIG6 is an enlarged view of portion C of FIG5.
主要附图标记说明Description of main reference numerals
100-定子;110-定子壳;111-第一电磁感应件;120-主壳体;121-第一凸起部;122-第一止挡部;1221-第一过孔;123-限位台阶;124-弯折部;125-加强板;130-端盖;131-第二凸起部;132-第二止挡部;1321-第二过孔;133-过线孔;100 - stator; 110 - stator housing; 111 - first electromagnetic induction element; 120 - main housing; 121 - first protrusion; 122 - first stopper; 1221 - first through hole; 123 - limiting step; 124 - bent portion; 125 - reinforcement plate; 130 - end cover; 131 - second protrusion; 132 - second stopper; 1321 - second through hole; 133 - wire hole;
200-转子;210-转子轴;210A-第一段;210B-第二段;211-主体段;212-伸出段;213-第一端;214-第二端;220-第二电磁感应件;200 - rotor; 210 - rotor shaft; 210A - first section; 210B - second section; 211 - main section; 212 - extension section; 213 - first end; 214 - second end; 220 - second electromagnetic induction element;
300-检测组件;310-第一检测件;320-第二检测件;321-安装座;321A-凸起部;321B-凹槽;300 - detection assembly; 310 - first detection member; 320 - second detection member; 321 - mounting seat; 321A - raised portion; 321B - groove;
400-第一轴承;400-first bearing;
500-第二轴承; 500-second bearing;
610-第一锁止件;620-第二锁止件;610-first locking member; 620-second locking member;
700-底座;700-base;
800-电路板;810-硬质电路板;820-第一柔性电路板;800-circuit board; 810-rigid circuit board; 820-first flexible circuit board;
900-引线。900-lead.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
在本申请中,术语“安装”、“设置”、“设有”、“连接”、“相连”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the terms "installed," "disposed," "provided with," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
此外,术语“第一”、“第二”等主要是用于区分不同的装置、元件或组成部分(具体的种类和构造可能相同也可能不同),并非用于表明或暗示所指示装置、元件或组成部分的相对重要性和数量。除非另有说明,“多个”的含义为两个或两个以上。Furthermore, the terms "first," "second," etc., are primarily used to distinguish between different devices, elements, or components (which may or may not be of the same type and configuration), and are not intended to indicate or imply the relative importance or quantity of the devices, elements, or components indicated. Unless otherwise specified, "plurality" means two or more.
电动牙刷是一种通过电动机芯的快速旋转或振动来驱动刷头产生高频振动的牙刷。这种高频振动能够将牙膏分解成细微泡沫,深入清洁牙缝,同时刷毛的颤动能促进口腔的血液循环,对牙龈组织有按摩效果。电动牙刷通常包括旋转式电动牙刷、振动式电动牙刷等种类。其中,旋转式电动牙刷通过电动机驱动刷头旋转,增强摩擦效果。振动式电动牙刷其刷头能够进行高频摆动,从而有效清洁口腔死角。An electric toothbrush uses a motor that rapidly rotates or vibrates to generate high-frequency vibrations in the brush head. This high-frequency vibration breaks down toothpaste into fine foam, deeply cleaning between teeth. The trembling of the bristles also stimulates blood circulation in the mouth and massages the gums. Electric toothbrushes typically come in two types: rotary and vibrating. Rotary electric toothbrushes use a motor to drive the brush head, enhancing friction. Vibrating electric toothbrushes feature a high-frequency oscillation of the brush head, effectively cleaning even the most challenging areas of the mouth.
电动牙刷主要包括电池、电机、刷头以及机芯等,其中,电机是电动牙刷的动力部件。其为牙刷提供动力,使刷头进行旋转或振动。电机的原理是通过电磁感应实现电能与机械能的转换。在振动式电动牙刷中,可以采用位置检测元件检测转子位置信息,使得控制电路能够准确地控制电机的转动方 向和速度,从而实现刷头的精确摆动,提供高效的清洁效果。但是,位置检测元件通常设置于定子壳的内部,可能会受到电机内的磁场的影响,从而出现检测不准的情况。An electric toothbrush mainly consists of a battery, a motor, a brush head, and a movement. The motor is the power component of the electric toothbrush. It provides power to the toothbrush, causing the brush head to rotate or vibrate. The principle of the motor is to convert electrical energy into mechanical energy through electromagnetic induction. In a vibrating electric toothbrush, a position detection element can be used to detect the rotor position information, so that the control circuit can accurately control the rotation direction of the motor. The direction and speed of the brush head are precisely controlled, thereby achieving efficient cleaning results. However, the position detection element is usually located inside the stator housing and may be affected by the magnetic field inside the motor, resulting in inaccurate detection.
鉴于此点,本申请实施例提供了一种用于电动牙刷的电机及电动牙刷,能够减少电机的磁场对位置检测元件的影响,提高检测准确性。In view of this, an embodiment of the present application provides a motor for an electric toothbrush and an electric toothbrush, which can reduce the influence of the magnetic field of the motor on the position detection element and improve the detection accuracy.
下面通过具体的实施例对该用于电动牙刷的电机及电动牙刷进行详细说明:The motor and the electric toothbrush for the electric toothbrush are described in detail below through specific embodiments:
第一方面,本申请实施例提供了一种用于电动牙刷的电机,如图1~图3所示,该电机包括定子100、转子200以及检测组件300,其中,定子100包括定子壳110和固定于定子壳110内的第一电磁感应件111;转子200包括转子轴210和固定于转子轴210的第二电磁感应件220,转子轴210与定子壳110转动连接,使得转子轴210能够相对于定子壳110转动。检测组件300可用于检测转子的位置或转动角度,检测组件300可以包括第一检测件310和第二检测件320,第一检测件310与定子壳110相对固定,第二检测件320与转子轴210相对固定。In a first aspect, embodiments of the present application provide a motor for an electric toothbrush, as shown in Figures 1 to 3 . The motor includes a stator 100, a rotor 200, and a detection assembly 300. The stator 100 includes a stator housing 110 and a first electromagnetic induction member 111 fixed within the stator housing 110. The rotor 200 includes a rotor shaft 210 and a second electromagnetic induction member 220 fixed to the rotor shaft 210. The rotor shaft 210 is rotatably connected to the stator housing 110, allowing the rotor shaft 210 to rotate relative to the stator housing 110. The detection assembly 300 can be used to detect the position or rotation angle of the rotor. The detection assembly 300 may include a first detection member 310 and a second detection member 320. The first detection member 310 is fixed relative to the stator housing 110, and the second detection member 320 is fixed relative to the rotor shaft 210.
需要说明的是,上述第一电磁感应件111可以是线圈绕组和永磁体中的一种,上述第二电磁感应件220可以是线圈绕组和永磁体中的另一种。具体可根据电机的类型来设置。例如,当电机为有刷电机时,由于有刷电机是采用电刷和换向器来交替变换电磁场的方向,从而使电机转子旋转。因此,有刷电机中与定子壳110相对固定的第一电磁感应件111可以为永磁体,而与转子轴210相对固定的第二电磁感应件220可以为线圈绕组,电刷则与线圈绕组接触并导电,电流可通过电刷进入线圈,从而使线圈产生磁场,磁场与定子壳110内部的永磁体相互作用,从而驱动转子旋转。又比如,当电机为无刷电机时,无刷电机不使用电刷,而是采用电子换向器来检测电机转子的位置,并控制电流的流向,从而实现转子的旋转。因此,无刷电机中与定子壳110相对固定的第一电磁感应件111可以为线圈绕组,而与转子轴210相对固定的第二电磁感应件220可以为永磁体。当电流通过定子上的线圈绕组时,会产生磁场,磁场与转子上的永磁体相互作用,从而驱动转子旋转。It should be noted that the first electromagnetic induction element 111 can be either a coil winding or a permanent magnet, and the second electromagnetic induction element 220 can be either a coil winding or a permanent magnet. The specific configuration can vary depending on the type of motor. For example, in a brushed motor, since brushed motors use brushes and a commutator to alternately change the direction of the electromagnetic field, thereby rotating the motor rotor, the first electromagnetic induction element 111, fixed relative to the stator housing 110, can be a permanent magnet, while the second electromagnetic induction element 220, fixed relative to the rotor shaft 210, can be a coil winding. The brushes contact and conduct electricity with the coil winding, allowing current to enter the coil through the brushes, generating a magnetic field. This magnetic field interacts with the permanent magnets within the stator housing 110, thereby driving the rotor to rotate. For another example, in a brushless motor, brushless motors do not use brushes, but instead employ an electronic commutator to detect the position of the motor rotor and control the direction of current flow, thereby achieving rotor rotation. Therefore, in the brushless motor, the first electromagnetic induction element 111 fixed relative to the stator housing 110 can be a coil winding, while the second electromagnetic induction element 220 fixed relative to the rotor shaft 210 can be a permanent magnet. When current passes through the coil winding on the stator, a magnetic field is generated, which interacts with the permanent magnet on the rotor, thereby driving the rotor to rotate.
为了精确控制转子的转动方式,上述电机还可以采用伺服电机。伺服电 机的主要工作原理是基于精确的控制和反馈系统来实现高效、稳定的刷动。除以上各部件外,伺服电机还包括控制电路,控制电路与检测组件300电连接,且与转子200或定子100电连接。其工作的大致过程如下:当用户启动电动牙刷时,控制电路会发送启动信号给伺服电机并向伺服电机供电,伺服电机接收到启动信号后开始运行,将电能转换为机械能,从而产生转动力矩带动转子200及刷头转动。检测组件300能够实时反馈转子200的位置和/或速度信息,并将这些信息反馈给控制电路。控制电路则根据这些信息与转子200的目标位置和/或速度进行比较,然后调整转子200的转速或方向,确保刷头能够精确地按照预设的参数运动,从而达到最佳的清洁效果。In order to precisely control the rotation of the rotor, the above motor can also be a servo motor. The main working principle of the machine is to achieve efficient and stable brushing based on a precise control and feedback system. In addition to the above components, the servo motor also includes a control circuit, which is electrically connected to the detection component 300 and to the rotor 200 or the stator 100. The general working process is as follows: when the user starts the electric toothbrush, the control circuit sends a start signal to the servo motor and supplies power to the servo motor. After receiving the start signal, the servo motor starts to run, converting electrical energy into mechanical energy, thereby generating a torque to drive the rotor 200 and the brush head to rotate. The detection component 300 can provide real-time feedback on the position and/or speed information of the rotor 200 and feed this information back to the control circuit. The control circuit compares this information with the target position and/or speed of the rotor 200, and then adjusts the speed or direction of the rotor 200 to ensure that the brush head can move accurately according to the preset parameters, thereby achieving the best cleaning effect.
在一种可能的实现方式中,控制电路能够以预设方式控制转子200以参考位置为中心绕转子轴210周向进行往复摆动(即震动)。由于转子200与刷头连接,转子200在往复摆动时,可以带动刷头以参考位置为中心进行往复摆动,从而使刷头以高频震动的方式对口腔进行清洁。同时,为了在电动牙刷整体位置不变的前提下覆盖更广的清洁面积,控制电路还能够控制转子200绕转子轴210周向转动而切换至不同的参考位置。以使刷头能够以不同的参考位置为中心进行往复摆动。例如,在第一时刻,转子200位于第一参考位置,则控制电路能够控制转子200和刷头以第一参考位置为中心,向第一参考位置的两侧往复摆动以实现高频震动。当刷头在第一参考位置往复摆动预设时长后,控制电路控制转子200绕转子轴210周向转动至第二参考位置,此时控制电路控制转子200和刷头以第二参考位置为中心,向第二参考位置的两侧往复摆动以实现高频震动。当刷头在第二参考位置运行预设时长后,控制电路可继续控制转子200切换至下一参考位置。以此往复,实现刷头在多个不同的参考位置处的震动,从而实现在用户握持姿势不变的情况下,扩大清洁范围,提升清洁效果。In one possible implementation, the control circuit can control the rotor 200 to oscillate back and forth (i.e., vibrate) around the rotor shaft 210 with the reference position as the center in a preset manner. Since the rotor 200 is connected to the brush head, the rotor 200 can drive the brush head to oscillate back and forth with the reference position as the center when oscillating back and forth, so that the brush head cleans the oral cavity in a high-frequency vibration manner. At the same time, in order to cover a wider cleaning area while keeping the overall position of the electric toothbrush unchanged, the control circuit can also control the rotor 200 to rotate around the rotor shaft 210 and switch to different reference positions. This allows the brush head to oscillate back and forth with different reference positions as the center. For example, at a first moment, the rotor 200 is at a first reference position, and the control circuit can control the rotor 200 and the brush head to oscillate back and forth to both sides of the first reference position with the first reference position as the center to achieve high-frequency vibration. After the brush head oscillates back and forth at the first reference position for a preset period of time, the control circuit controls the rotor 200 to rotate circumferentially around the rotor shaft 210 to the second reference position. At this point, the control circuit controls the rotor 200 and the brush head to oscillate back and forth on both sides of the second reference position, with the second reference position as the center, to achieve high-frequency vibration. After the brush head has operated at the second reference position for a preset period of time, the control circuit can continue to control the rotor 200 to switch to the next reference position. This reciprocating motion allows the brush head to vibrate at multiple reference positions, thereby expanding the cleaning range and improving the cleaning effect while maintaining the user's grip.
需要说明的是,上述转子200的往复摆动和转动都是绕转子轴210的旋转运动,摆动主要是为了实现刷头的震动,而转动主要是为了调整刷头在震动时的参考位置。It should be noted that the reciprocating swing and rotation of the rotor 200 are both rotational motions around the rotor shaft 210. The swing is mainly for achieving vibration of the brush head, while the rotation is mainly for adjusting the reference position of the brush head during vibration.
上述检测组件300可以采用磁传感器来实现,例如,第一检测件310可以采用磁传感器,第二检测件320可以为磁性件。或者第一检测件310可以 采用磁性件,第二检测件320可以为磁传感器。磁传感器能够检测其与磁性件的相对位置,从而实现对转子的位置或转动角度的检测。具体地,磁传感器可以采用基于霍尔效应的霍尔传感器来实现。The above detection component 300 can be implemented by using a magnetic sensor. For example, the first detection member 310 can be a magnetic sensor, and the second detection member 320 can be a magnetic member. Or the first detection member 310 can be The second detection member 320 may be a magnetic sensor. The magnetic sensor can detect its relative position to the magnetic member, thereby detecting the position or rotation angle of the rotor. Specifically, the magnetic sensor may be implemented as a Hall effect sensor.
为了避免定子壳110内部的磁场对检测组件300的检测精确度产生影响,如图3、图4所示,转子轴210包括主体段211和伸出段212,主体段211位于定子壳110内,伸出段212伸出定子壳110外,第二电磁感应件220设置于主体段211且与定子壳110内的第一电磁感应件111相对应。第一检测件310设置于定子壳110外且与定子壳110相对固定,第二检测件320设置于转子轴210的伸出段212且与第一检测件310位置对应。如此设置,使得第一检测件310和第二检测件320均位于定子壳110外,从而与定子壳110内的第一电磁感应件111和第二电磁感应件220形成隔离,能够防止第一电磁感应件111和第二电磁感应件220产生的磁场对检测组件300产生影响,提高了检测准确性。To prevent the magnetic field inside the stator housing 110 from affecting the detection accuracy of the detection assembly 300, as shown in Figures 3 and 4, the rotor shaft 210 includes a main section 211 and an extension section 212. The main section 211 is located inside the stator housing 110, and the extension section 212 extends outside the stator housing 110. The second electromagnetic induction element 220 is disposed in the main section 211 and corresponds to the first electromagnetic induction element 111 inside the stator housing 110. The first detection element 310 is disposed outside the stator housing 110 and is fixed relative to the stator housing 110. The second detection element 320 is disposed in the extension section 212 of the rotor shaft 210 and corresponds to the first detection element 310. Such an arrangement enables the first detection component 310 and the second detection component 320 to be located outside the stator housing 110, thereby being isolated from the first electromagnetic induction component 111 and the second electromagnetic induction component 220 inside the stator housing 110, thereby preventing the magnetic field generated by the first electromagnetic induction component 111 and the second electromagnetic induction component 220 from affecting the detection component 300, thereby improving the detection accuracy.
如图3所示,为了便于在转子轴210的伸出段212上安装第二检测件320,可以在转子轴210的伸出段212上设置安装座321,将第二检测件320设置于安装座321背离定子壳110的一侧。从而可以在转子轴210上稳定安装第二检测件320。另外,在轴向上,安装座321可以与定子壳110间隔设置,由此,可以防止因安装座321与定子壳110接触发生摩擦而导致转子轴210的位置发生改变,进而影响检测准确性。As shown in FIG3 , to facilitate installation of the second detection member 320 on the extension section 212 of the rotor shaft 210, a mounting seat 321 can be provided on the extension section 212 of the rotor shaft 210, with the second detection member 320 positioned on the side of the mounting seat 321 facing away from the stator housing 110. This ensures a stable installation of the second detection member 320 on the rotor shaft 210. Furthermore, the mounting seat 321 can be spaced apart from the stator housing 110 in the axial direction. This prevents the position of the rotor shaft 210 from changing due to friction between the mounting seat 321 and the stator housing 110, thereby preventing the detection accuracy from being affected.
进一步地,可以将安装座321设置为隔磁件,从而可以使安装座321具有隔离电机内部磁场的作用,进一步避免电机内部的磁场对第二检测件320的影响。具体地,可以采用高磁导率的材料制作安装座321,比如铁、镍铁合金等材料。Furthermore, the mounting base 321 can be configured as a magnetic isolation member, thereby isolating the magnetic field inside the motor and further preventing the magnetic field inside the motor from affecting the second detection member 320. Specifically, the mounting base 321 can be made of a material with high magnetic permeability, such as iron, nickel-iron alloy, or the like.
另外,还可在安装座321背离定子壳110的一侧表面形成有凸起部321A,如图3所示,凸起部321A设有与转子轴210配合的连接通孔,此时,第二检测件320可设置为环状结构,并且套设于凸起部321A外。由此,可对第二检测件320进行径向定位。另外,还可将第二检测件320与安装座321背离定子壳110的一侧表面抵接,由此,可对第二检测件320进行轴向定位,使得第二检测件320稳固安装于转子轴210上。 In addition, a raised portion 321A may be formed on the side of the mounting base 321 facing away from the stator housing 110. As shown in FIG3 , the raised portion 321A is provided with a connection hole that mates with the rotor shaft 210. In this case, the second detection member 320 may be configured as an annular structure and sleeved over the raised portion 321A. This allows radial positioning of the second detection member 320. Furthermore, the second detection member 320 may be brought into contact with the side of the mounting base 321 facing away from the stator housing 110, thereby axially positioning the second detection member 320 so that it is securely mounted on the rotor shaft 210.
进一步地,为了安装第二检测件320时能够节省空间,如图3所示,还可以在安装座321背离定子壳110的一侧表面形成凹槽321B,凹槽321B围绕凸起部321A设置,可将第二检测件320的至少一部分设置于凹槽321B内。由此可节省第二检测件320占用的轴向空间。Furthermore, to save space when installing the second detection member 320, as shown in FIG3 , a groove 321B can be formed on the side of the mounting base 321 facing away from the stator housing 110. The groove 321B is arranged around the protrusion 321A, and at least a portion of the second detection member 320 can be arranged in the groove 321B. This can save axial space occupied by the second detection member 320.
定子壳110的结构可以有多种实现方式,例如,可以将定子壳110设置为可拆卸连接的两部分,两部分可以沿轴向连接也可以沿径向连接。在一种沿轴向连接的实现方式中,如图3所示,定子壳110包括一端敞开的主壳体120和封盖于主壳体120的敞开端的端盖130。端盖130上设有第二过孔1321,转子轴210的伸出段212通过第二过孔1321伸出定子壳110外,第二过孔1321的内壁与转子轴210的外壁之间具有第一间隙,安装座321沿轴向在端盖130上的投影至少部分覆盖第一间隙。例如在图3所示的方案中,安装座321的外径大于第二过孔1321的内径,从而使得安装座321沿轴向在端盖130上的投影完全覆盖了第一间隙。由此,可使得安装座321能够阻隔第一间隙处的磁场,从而进一步提高检测准确性。The structure of the stator case 110 can be implemented in various ways. For example, the stator case 110 can be configured as two detachably connected parts, which can be connected axially or radially. In one axially connected implementation, as shown in FIG3 , the stator case 110 includes a main housing 120 with one end open and an end cap 130 that seals the open end of the main housing 120. The end cap 130 is provided with a second through-hole 1321, through which the extension 212 of the rotor shaft 210 extends out of the stator case 110. A first gap is defined between the inner wall of the second through-hole 1321 and the outer wall of the rotor shaft 210. The axial projection of the mounting seat 321 on the end cap 130 at least partially covers the first gap. For example, in the embodiment shown in FIG3 , the outer diameter of the mounting seat 321 is larger than the inner diameter of the second through-hole 1321, so that the axial projection of the mounting seat 321 on the end cap 130 completely covers the first gap. Thus, the mounting base 321 can block the magnetic field at the first gap, thereby further improving the detection accuracy.
如图3所示,电机还包括底座700以及设置于底座700上的电路板800,底座700可以为硬质件,且与定子壳110靠近端盖130的一端连接,电路板800可以与转子轴210的伸出段212的端部间隔设置。磁传感器可设置于电路板800朝向磁性件的表面。例如,可以将底座700和定子壳110的主壳体120的敞开端或端盖130连接。由此,硬质的底座700可以给电路板800提供足够强度的支撑,将底座700、定子壳110连接成为一个整体,在转子轴210受到刷牙时的作用力而带动电动牙刷变形时,电动牙刷整体变形同步,可避免因为变形不一致导致第一检测件310和第二检测件320的相对位置发生变化,从而导致检测不准的情况发生。As shown in FIG3 , the motor further includes a base 700 and a circuit board 800 disposed on the base 700. The base 700 may be a hard component and connected to the end of the stator housing 110 near the end cap 130. The circuit board 800 may be spaced apart from the end of the extension 212 of the rotor shaft 210. The magnetic sensor may be disposed on the surface of the circuit board 800 facing the magnetic component. For example, the base 700 may be connected to the open end of the main housing 120 or the end cap 130 of the stator housing 110. Thus, the hard base 700 can provide sufficient support for the circuit board 800, connecting the base 700 and the stator housing 110 into a single unit. When the rotor shaft 210 is subjected to the force of brushing teeth and causes the electric toothbrush to deform, the entire electric toothbrush deforms synchronously, thereby preventing the relative positions of the first detection member 310 and the second detection member 320 from changing due to inconsistent deformation, thereby causing inaccurate detection.
需要说明的是,上述磁传感器可以设置一个也可以设置多个,当磁传感器为多个时,多个磁传感器沿周向均匀设置于电路板800朝向磁性件的表面。例如,当磁传感器为两个时,两个磁传感器可以分别感应磁性件的两个不同的磁极,以控制转子轴210在两个磁传感器之间往复摆动。It should be noted that the aforementioned magnetic sensor can be provided in one or more configurations. When there are multiple magnetic sensors, the multiple magnetic sensors are evenly arranged along the circumference on the surface of the circuit board 800 facing the magnetic component. For example, when there are two magnetic sensors, the two magnetic sensors can respectively sense two different magnetic poles of the magnetic component to control the rotor shaft 210 to swing back and forth between the two magnetic sensors.
如图3所示,线圈绕组具有出线端,出线端连接有引线900,引线900可用于向线圈绕组提供电流,引线900可穿过电路板800的边沿设置,磁传 感器可靠近电路板800的中心设置,从而使得引线900与磁传感器在径向上彼此远离。由于引线900中通入电流是也会产生一定的磁场,因此将引线900与磁传感器彼此远离可以防止引线900产生的磁场对磁传感器的检测结果产生影响,进一步提高检测的准确性。As shown in FIG3 , the coil winding has an outlet terminal, which is connected to a lead 900. The lead 900 can be used to provide current to the coil winding. The lead 900 can pass through the edge of the circuit board 800. The sensor can be positioned near the center of circuit board 800, thereby radially separating lead 900 and the magnetic sensor. Since current flowing through lead 900 also generates a certain magnetic field, separating lead 900 and the magnetic sensor prevents the magnetic field generated by lead 900 from affecting the magnetic sensor's detection results, further improving detection accuracy.
电路板800的实现方式有多种,例如可以采用硬质电路板、柔性电路板以及硬质电路板和柔性电路板相结合的方式实现。在一种硬质电路板和柔性电路板相结合的实现方式中,如图1、图3所示,电路板800包括硬质电路板810和第一柔性电路板820,硬质电路板810设置于底座700,第一柔性电路板820与硬质电路板810电连接,磁传感器可设置于第一柔性电路板820上,也可设置于硬质电路板810上。There are various ways to implement the circuit board 800, including, for example, a rigid circuit board, a flexible circuit board, or a combination of both. In one embodiment of the combination, as shown in Figures 1 and 3 , the circuit board 800 includes a rigid circuit board 810 and a first flexible circuit board 820. The rigid circuit board 810 is disposed on the base 700, and the first flexible circuit board 820 is electrically connected to the rigid circuit board 810. The magnetic sensor can be disposed on either the first flexible circuit board 820 or the rigid circuit board 810.
具体地,硬质电路板810包括相背设置的第一表面和第二表面,第一表面朝向转子轴210,如图3所示,第一柔性电路板820的一部分与第一表面贴合固定,磁传感器设置于第一柔性电路板820朝向转子轴210的表面上。由此,使得硬质电路板810可对第一柔性电路板820上的磁传感器形成稳定支撑,防止磁传感器的位置发生变化,从而影响检测准确性。Specifically, the rigid circuit board 810 includes a first surface and a second surface disposed opposite each other. The first surface faces the rotor shaft 210. As shown in Figure 3, a portion of the first flexible circuit board 820 is bonded to the first surface, and the magnetic sensor is disposed on the surface of the first flexible circuit board 820 facing the rotor shaft 210. This provides a stable support for the magnetic sensor on the first flexible circuit board 820, preventing the position of the magnetic sensor from shifting, which could affect detection accuracy.
在电路板800的另一种可能的实现方式中,电路板800还包括第二柔性电路板,第二柔性电路板设置于硬质电路板810的第二表面,且与第一柔性电路板820通过贯穿硬质电路板810的第二过孔1321电连接。由此,可增加柔性电路板的有效面积,从而可以设置更多的电器元件和芯片,使得电动牙刷能够支持多种功能,比如定时、调速、连接电子设备等。另外,将第一柔性电路板820和第二柔性电路板通过硬质电路板810的金属化过孔电连接,可以节省导线的占用空间,且电连接稳定性更强。In another possible implementation of circuit board 800, circuit board 800 further includes a second flexible circuit board, which is disposed on the second surface of rigid circuit board 810 and electrically connected to first flexible circuit board 820 via second vias 1321 extending through rigid circuit board 810. This increases the effective area of the flexible circuit board, allowing for the installation of more electrical components and chips, enabling the electric toothbrush to support multiple functions, such as timing, speed regulation, and connection to electronic devices. Furthermore, electrically connecting first flexible circuit board 820 and second flexible circuit board through metallized vias in rigid circuit board 810 reduces space occupied by wires and provides a more stable electrical connection.
具体地,还可将硬质电路板810用于安装磁传感器的表面与安装座321用于安装磁性件的表面平行设置。由此,可使磁传感器和磁性件平行设置,在转子转动的过程中可使磁传感器和磁性件之间的距离保持不变,从而使得检测结果更准确。Specifically, the surface of the rigid circuit board 810 used to mount the magnetic sensor can be arranged parallel to the surface of the mounting base 321 used to mount the magnetic component. This allows the magnetic sensor and the magnetic component to be arranged parallel to each other, maintaining a constant distance between them during rotor rotation, thereby achieving more accurate detection results.
为了使转子轴210与定子壳110的转动连接更稳固,如图1、图3、图4所示,电机还包括第一轴承400和第二轴承500,转子轴210的主体段211的两端分别通过第一轴承400和第二轴承500与定子壳110转动连接。由此, 通过第一轴承400和第二轴承500对主体段211的两端形成稳固支撑,使转子轴210在径向上与定子壳110相对固定,从而避免因转子轴210受力而导致转子轴210相对定子偏移的情况,进而避免与转子轴210固定的第二检测件320相对第一检测件310偏移,以保证位置检测的准确性。In order to make the rotation connection between the rotor shaft 210 and the stator housing 110 more stable, as shown in Figures 1, 3, and 4, the motor further includes a first bearing 400 and a second bearing 500. The two ends of the main section 211 of the rotor shaft 210 are respectively connected to the stator housing 110 through the first bearing 400 and the second bearing 500. The first bearing 400 and the second bearing 500 provide a stable support for both ends of the main section 211, so that the rotor shaft 210 is fixed relative to the stator housing 110 in the radial direction, thereby preventing the rotor shaft 210 from being offset relative to the stator due to force applied to the rotor shaft 210, and further preventing the second detection member 320 fixed to the rotor shaft 210 from being offset relative to the first detection member 310, thereby ensuring the accuracy of position detection.
第二方面,本申请实施例还提供了一种用于电动牙刷的电机,该电机包括定子100、转子200以及检测组件300,其中,定子100包括定子壳110和固定于所述定子壳110内的第一电磁感应件111;转子200包括转子轴210和固定于转子轴210的第二电磁感应件220,转子轴210与所述定子壳110转动连接,使得转子轴210能够相对于定子壳110转动。检测组件300可用于检测转子的位置或转动角度,检测组件300可以包括第一检测件310和第二检测件320,第一检测件310与所述定子壳110相对固定,第二检测件320与转子轴210相对固定。In a second aspect, embodiments of the present application further provide a motor for an electric toothbrush, comprising a stator 100, a rotor 200, and a detection assembly 300. The stator 100 comprises a stator housing 110 and a first electromagnetic induction member 111 fixed within the stator housing 110. The rotor 200 comprises a rotor shaft 210 and a second electromagnetic induction member 220 fixed to the rotor shaft 210. The rotor shaft 210 is rotatably connected to the stator housing 110, allowing the rotor shaft 210 to rotate relative to the stator housing 110. The detection assembly 300 can be used to detect the position or rotation angle of the rotor. The detection assembly 300 may comprise a first detection member 310 and a second detection member 320. The first detection member 310 is fixed relative to the stator housing 110, and the second detection member 320 is fixed relative to the rotor shaft 210.
在刷头受力时,为了避免转子轴210发生移位或形变,如图3、图4所示,可在转子轴210与定子壳110之间设置第一轴承400和第二轴承500,第一轴承400和第二轴承500分别位于第二电磁感应件220的轴向两侧,以将转子轴210与定子壳110转动连接。由此,两个轴承可以将转子轴210在径向上固定,从而避免因转轴受力导致转子轴210相对定子壳110沿径向偏移的情况,保证位置检测的准确性。其中,第一轴承400的内圈和第二轴承500的内圈均与转子轴210配合固定,第一轴承400的外圈和第二轴承500的外圈均与定子壳110配合固定。When the brush head is subjected to force, in order to prevent the rotor shaft 210 from shifting or deforming, as shown in Figures 3 and 4, a first bearing 400 and a second bearing 500 can be set between the rotor shaft 210 and the stator housing 110. The first bearing 400 and the second bearing 500 are respectively located on both sides of the axial direction of the second electromagnetic induction member 220 to rotatably connect the rotor shaft 210 to the stator housing 110. In this way, the two bearings can fix the rotor shaft 210 in the radial direction, thereby preventing the rotor shaft 210 from being radially offset relative to the stator housing 110 due to force on the rotating shaft, thereby ensuring the accuracy of position detection. Among them, the inner ring of the first bearing 400 and the inner ring of the second bearing 500 are both fixed to the rotor shaft 210, and the outer ring of the first bearing 400 and the outer ring of the second bearing 500 are both fixed to the stator housing 110.
另外,还可以设置锁止组件,锁止组件用于与第一轴承400和/或第二轴承500沿轴向抵接,以将转子轴210和定子壳110沿轴向锁定。由此,可避免轴承沿轴向窜动,保证了第一轴承400和第二轴承500对转子轴210支撑的稳定性,降低了因转子轴210发生形变而导致检测组件300检测不准的可能性。In addition, a locking assembly may be provided to axially abut against the first bearing 400 and/or the second bearing 500 to axially lock the rotor shaft 210 and the stator housing 110. This prevents axial movement of the bearings, ensures the stability of the support provided by the first bearing 400 and the second bearing 500 for the rotor shaft 210, and reduces the possibility of inaccurate detection by the detection assembly 300 due to deformation of the rotor shaft 210.
锁止组件的实现方式有多种,在锁止组件的一种可能的实现方式中,锁止组件包括第一锁止件和第二锁止件,其中,第一锁止件固定于转子轴210上且与第一轴承400的内圈沿轴向抵接;第二锁止件固定于转子轴210上且与第一锁止件分别位于第一轴承400的轴向两侧,第二锁止件也与第一轴承 400的内圈沿轴向抵接。由此,可通过第一锁止件和第二锁止件分别对第一轴承400的内圈两侧形成轴向限位,以锁定第一轴承400的内圈沿轴向的位置。同样,还可以在第二轴承500的轴向两侧也分别设置锁止件,分别与第二轴承500的内圈抵接,以锁定第二轴承500的内圈沿轴向的位置。There are many ways to implement the locking assembly. In one possible implementation of the locking assembly, the locking assembly includes a first locking member and a second locking member, wherein the first locking member is fixed to the rotor shaft 210 and axially abuts against the inner ring of the first bearing 400; the second locking member is fixed to the rotor shaft 210 and is located on both sides of the first bearing 400 in the axial direction with the first locking member, and the second locking member is also abutted against the first bearing. The inner ring of the first bearing 400 abuts axially. Thus, the first and second locking members can be used to axially limit the inner ring of the first bearing 400, thereby locking the inner ring of the first bearing 400 in the axial position. Similarly, locking members can be provided on both axial sides of the second bearing 500, each abutting against the inner ring of the second bearing 500 to lock the inner ring of the second bearing 500 in the axial position.
在锁止组件的另一种可能的实现方式中,如图1、图3、图4所示,第一锁止件610固定于转子轴210上且与第一轴承400的内圈沿轴向抵接;第二锁止件620固定于转子轴210上且与第二轴承500的内圈沿轴向抵接;并且第一锁止件610和第二锁止件620均位于第一轴承400和第二轴承500之间。由此,第一锁止件610能够阻止第一轴承400的内圈沿轴向朝第二轴承500窜动,第二锁止件620能够阻止第二轴承500的内圈沿轴向朝第一轴承400窜动,从而使得第一轴承400和第二轴承500之间的距离保持不变,保证了第一轴承400和第二轴承500对转子轴210支撑的稳定性。In another possible implementation of the locking assembly, as shown in Figures 1, 3, and 4, a first locking member 610 is fixed to the rotor shaft 210 and axially abuts the inner ring of the first bearing 400; a second locking member 620 is fixed to the rotor shaft 210 and axially abuts the inner ring of the second bearing 500; and both the first locking member 610 and the second locking member 620 are located between the first bearing 400 and the second bearing 500. Thus, the first locking member 610 prevents the inner ring of the first bearing 400 from axially moving toward the second bearing 500, and the second locking member 620 prevents the inner ring of the second bearing 500 from axially moving toward the first bearing 400. This maintains the distance between the first bearing 400 and the second bearing 500, ensuring the stability of the support provided by the first bearing 400 and the second bearing 500 for the rotor shaft 210.
具体地,第一锁止件610和第二锁止件620可以套设于转子轴210上且与转子轴210过盈配合。另外,第一锁止件610和第二锁止件620还可以与转子轴210之间采用螺纹配合,比如可采用锁紧螺母来实现。Specifically, the first locking member 610 and the second locking member 620 may be sleeved on the rotor shaft 210 and interference fit with the rotor shaft 210. In addition, the first locking member 610 and the second locking member 620 may also be threadedly engaged with the rotor shaft 210, for example, using a lock nut.
为了减小第一锁止件610和第二锁止件620与轴承内圈的摩擦,第一锁止件610和第二锁止件620可以采用表面粗糙度较小的材料制成,比如铜、不锈钢等金属材料。具体的,可选用表面粗糙度小于12.5μm~50μm的材料。由此可减小第一锁止件610和第二锁止件620与轴承内圈的摩擦,减少能量损耗。To reduce friction between the first and second locking members 610, 620 and the bearing inner ring, the first and second locking members 610, 620 can be made of a material with a low surface roughness, such as copper, stainless steel, or other metal materials. Specifically, a material with a surface roughness of less than 12.5 μm to 50 μm can be selected. This reduces friction between the first and second locking members 610, 620 and the bearing inner ring, thereby reducing energy loss.
锁止组件除了对轴承内圈能够形成轴向限位外,还可以对轴承外圈形成轴向限位。如图3、图4所示,锁止组件还包括第一止挡部122和第二止挡部132,其中,第一止挡部122相对于定子壳110固定,且与第一轴承400的外圈远离第一锁止件610的端面相抵接。第二止挡部132相对于定子壳110固定且与第二轴承500的外圈远离第二锁止件620的端面相抵接。由此,第一止挡部122与第一锁止件610相互配合,以对第一轴承400的轴向位置进行锁止;第二止挡部132与第二锁止件620相互配合,以对第二轴承500的轴向位置进行锁止。从而使得第一轴承400和第二轴承500的轴向位置均被固定,可避免第一轴承400和第二轴承500沿轴向窜动,保证了第一轴承400 和第二轴承500对转子轴210支撑的稳定性,降低了因转子轴210发生形变而导致检测组件300检测不准的可能性。In addition to being able to form an axial limit for the inner ring of the bearing, the locking assembly can also form an axial limit for the outer ring of the bearing. As shown in Figures 3 and 4, the locking assembly also includes a first stop portion 122 and a second stop portion 132, wherein the first stop portion 122 is fixed relative to the stator housing 110 and abuts against the end face of the outer ring of the first bearing 400 away from the first locking member 610. The second stop portion 132 is fixed relative to the stator housing 110 and abuts against the end face of the outer ring of the second bearing 500 away from the second locking member 620. As a result, the first stop portion 122 cooperates with the first locking member 610 to lock the axial position of the first bearing 400; the second stop portion 132 cooperates with the second locking member 620 to lock the axial position of the second bearing 500. As a result, the axial positions of the first bearing 400 and the second bearing 500 are both fixed, which can prevent the first bearing 400 and the second bearing 500 from moving in the axial direction, ensuring the first bearing 400. The stability of the support of the rotor shaft 210 by the second bearing 500 reduces the possibility of inaccurate detection by the detection assembly 300 due to deformation of the rotor shaft 210.
第一止挡部122和第二止挡部132的实现方式有多种,例如,可在定子壳110的内壁安装止挡件以对轴承外圈进行限位。另外,还可以在定子壳110的第一端213形成有第一轴承室,第一轴承400设置于第一轴承室内,如图4所示,第一轴承室的端壁开设有第一过孔1221,转子轴210的第一端213穿过第一过孔1221,第一过孔1221的孔径大于第一轴承400的内圈直径且小于第一轴承400的外圈直径,以使第一轴承室的端壁形成第一止挡部122。相应地,定子壳110的第二端214形成有第二轴承室,第二轴承500设置于第二轴承室内,如图3所示,第二轴承室的端壁开设有第二过孔1321,转子轴210的第二端214穿过第二过孔1321,第二过孔1321的孔径大于第二轴承500的内圈直径且小于第二轴承500的外圈直径,以使第二轴承室的端壁形成第二止挡部132。由此,使得第一止挡部122和第二止挡部132均与定子壳110一体成型,结构更稳固且可避免单独安装止挡件,降低了装配难度。There are various ways to implement the first stop 122 and the second stop 132. For example, a stopper can be installed on the inner wall of the stator housing 110 to limit the outer ring of the bearing. Alternatively, a first bearing chamber can be formed at the first end 213 of the stator housing 110, with the first bearing 400 disposed within the first bearing chamber. As shown in FIG4 , a first through-hole 1221 is defined in the end wall of the first bearing chamber, through which the first end 213 of the rotor shaft 210 passes. The diameter of the first through-hole 1221 is larger than the inner ring diameter of the first bearing 400 and smaller than the outer ring diameter of the first bearing 400, thereby forming the first stop 122 on the end wall of the first bearing chamber. Correspondingly, a second bearing chamber is formed at the second end 214 of the stator housing 110, and the second bearing 500 is disposed within the second bearing chamber. As shown in FIG3 , a second through-hole 1321 is defined in the end wall of the second bearing chamber, through which the second end 214 of the rotor shaft 210 passes. The diameter of the second through-hole 1321 is larger than the inner diameter of the second bearing 500 and smaller than the outer diameter of the second bearing 500, thereby forming a second stop 132 on the end wall of the second bearing chamber. As a result, both the first stop 122 and the second stop 132 are integrally formed with the stator housing 110, providing a more stable structure and eliminating the need for separate stop components, thus reducing assembly difficulty.
具体地,定子壳110的结构可以如图2、图3、图4所示,包括主壳体120和端盖130,其中,主壳体120形成有一端封闭、另一端敞开的安装腔,主壳体120的封闭端向远离安装腔的方向凸出形成第一凸起部121,第一凸起部121内形成用于设置第一轴承400的第一轴承室。端盖130设置于主壳体120的敞开端,端盖130向远离安装腔的方向凸出形成第二凸起部131,第二凸起部131内形成用于设置第二轴承500的第二轴承室。由于转子轴210的第二端214穿过第二轴承室的端壁设置,且转子轴210的第二端214用于连接刷头,因此,该结构可使得第二轴承室内的轴承尽可能地靠近刷头,使转子轴210伸出定子壳110的悬臂较短,从而在受力时的形变量较小,减少了对位置检测的干扰。Specifically, the structure of the stator housing 110 can be shown in Figures 2, 3, and 4. It includes a main housing 120 and an end cap 130. The main housing 120 defines a mounting cavity with one end closed and the other open. The closed end of the main housing 120 protrudes away from the mounting cavity to form a first protrusion 121. The first protrusion 121 defines a first bearing chamber for accommodating the first bearing 400. The end cap 130 is disposed at the open end of the main housing 120. The end cap 130 protrudes away from the mounting cavity to form a second protrusion 131. The second protrusion 131 defines a second bearing chamber for accommodating the second bearing 500. Because the second end 214 of the rotor shaft 210 is disposed through the end wall of the second bearing chamber and is intended for connection to a brush head, this structure allows the bearing in the second bearing chamber to be positioned as close to the brush head as possible. This reduces the cantilever of the rotor shaft 210 extending from the stator housing 110, resulting in minimal deformation when subjected to force, thereby minimizing interference with position detection.
在安装第一轴承400和第二轴承500时,可使第一轴承400的外圈与第一轴承室的内壁过盈配合,使第二轴承500的外圈与第二轴承室的内壁过盈配合。由此,可进一步避免第一轴承400和第二轴承500沿轴向窜动,减小对位置检测的干扰。When installing the first bearing 400 and the second bearing 500, the outer ring of the first bearing 400 can be interference-fitted with the inner wall of the first bearing chamber, and the outer ring of the second bearing 500 can be interference-fitted with the inner wall of the second bearing chamber. This further prevents axial movement of the first and second bearings 400 and 500, minimizing interference with position detection.
为了向线圈绕组供电,线圈绕组具有出线端,出线端连接有引线900, 引线900可用于连接供电电路。如图3所示,端盖130上设有便于引线900穿过的过线孔133,且过线孔133避让开第二凸起部131设置,由此,可避免影响第二轴承室与第二轴承500的装配。In order to supply power to the coil winding, the coil winding has an outlet terminal, to which a lead wire 900 is connected. As shown in FIG3 , the end cap 130 is provided with a wire hole 133 for the wire 900 to pass through, and the wire hole 133 is arranged away from the second protrusion 131 , thereby avoiding affecting the assembly of the second bearing chamber and the second bearing 500 .
进一步地,为了有足够的空间设置过线孔133,还可以将第二轴承500的外径设置为小于第一轴承400的外径,从而可使第二凸起部131的外径可以小于第一凸起部121的外径。由此缩小了第二凸起部131的径向尺寸,使得端盖130上留有足够的空间设置过线孔133。Furthermore, to provide sufficient space for the wire hole 133, the outer diameter of the second bearing 500 can be set smaller than the outer diameter of the first bearing 400, thereby making the outer diameter of the second protrusion 131 smaller than the outer diameter of the first protrusion 121. This reduces the radial dimension of the second protrusion 131, leaving sufficient space on the end cover 130 for the wire hole 133.
主壳体120和端盖130的连接结构可以有多种实现方式,例如,可以采用螺钉、销钉等紧固件连接主壳体120和端盖130,还可以采用粘接的方式连接主壳体120和端盖130。在一种可能的实现方式中,如图5、图6所示,主壳体120的敞开端设有限位台阶123和弯折部124,限位台阶123和弯折部124沿轴向间隔设置,端盖130的边沿卡接于限位台阶123和弯折部124之间,且端盖130的外周面与主壳体120的内壁面贴合。由此,限位台阶123和弯折部124对端盖130的轴向自由度形成限位,主壳体120的内壁面对端盖130的径向自由度形成限位,使得端盖130能够稳固安装于主壳体120的敞开端,且不需要使用额外的紧固件。安装结构简单且节省零部件。The connection structure between the main housing 120 and the end cap 130 can be implemented in a variety of ways. For example, the main housing 120 and the end cap 130 can be connected using fasteners such as screws and pins, or they can be connected using bonding. In one possible implementation, as shown in Figures 5 and 6, the open end of the main housing 120 is provided with a limiting step 123 and a bent portion 124. The limiting step 123 and the bent portion 124 are spaced apart in the axial direction. The edge of the end cap 130 is clamped between the limiting step 123 and the bent portion 124, and the outer circumferential surface of the end cap 130 is in contact with the inner wall surface of the main housing 120. Thus, the limiting step 123 and the bent portion 124 limit the axial freedom of the end cap 130, and the inner wall surface of the main housing 120 limits the radial freedom of the end cap 130, so that the end cap 130 can be firmly installed on the open end of the main housing 120 without the use of additional fasteners. The installation structure is simple and saves parts.
具体地,为了形成弯折部124,可以将主壳体120的敞开端的侧壁局部开槽后向主壳体120的内侧弯折形成,制作工艺简单。Specifically, in order to form the bent portion 124 , the side wall of the open end of the main shell 120 can be partially grooved and then bent toward the inner side of the main shell 120 , which has a simple manufacturing process.
如图3所示,电机还包括底座700以及设置于底座700上的电路板800,底座700可以为硬质件,且与定子壳110靠近端盖130的一端连接,电路板800可以与转子轴210的伸出段的端部间隔设置。磁传感器可设置于电路板800朝向磁性件的表面。例如,可以将底座700和定子壳110的主壳体120的敞开端或端盖130连接。由此,硬质的底座700可以给电路板800提供足够强度的支撑,将底座700、定子壳110连接成为一个整体,在转子轴210受到刷牙时的作用力而带动电动牙刷变形时,电动牙刷整体变形同步,可避免因为变形不一致导致第一检测件310和第二检测件320的相对位置发生变化,从而导致检测不准的情况发生。As shown in FIG3 , the motor further includes a base 700 and a circuit board 800 disposed on the base 700. The base 700 may be a hard component and connected to the end of the stator housing 110 near the end cap 130. The circuit board 800 may be spaced apart from the end of the extended section of the rotor shaft 210. The magnetic sensor may be disposed on the surface of the circuit board 800 facing the magnetic component. For example, the base 700 may be connected to the open end of the main housing 120 or the end cap 130 of the stator housing 110. Thus, the hard base 700 can provide sufficient strength to support the circuit board 800, connecting the base 700 and the stator housing 110 into a whole. When the rotor shaft 210 is subjected to the force of brushing teeth and causes the electric toothbrush to deform, the entire electric toothbrush deforms synchronously, thereby preventing the relative positions of the first detection member 310 and the second detection member 320 from changing due to inconsistent deformation, thereby causing inaccurate detection.
如图4所示,主壳体120的封闭端还设有加强板125,加强板125套设于第一凸起部121外周。由于第一凸起部121靠近刷头,因此在用户刷牙时 受到的力更强,因此加强板125可对主壳体120的封闭端进行结构加强,防止因主壳体120的封闭端受力形变而使第一轴承400发生移位。As shown in FIG4 , the closed end of the main housing 120 is further provided with a reinforcing plate 125, which is sleeved on the outer periphery of the first protrusion 121. Since the first protrusion 121 is close to the brush head, the user can brush his teeth. The force received is stronger, so the reinforcing plate 125 can structurally reinforce the closed end of the main housing 120 to prevent the first bearing 400 from shifting due to the deformation of the closed end of the main housing 120 under force.
为了便于和电动牙刷的机芯连接,加强板125上还设有用于连接机芯的连接结构。具体地,连接结构可以为螺纹孔、卡接凸起或卡槽等结构中的一种或几种。In order to facilitate the connection with the core of the electric toothbrush, a connecting structure for connecting the core is further provided on the reinforcing plate 125. Specifically, the connecting structure can be one or more of a threaded hole, a clamping protrusion or a clamping groove.
转子轴210的结构可以有多种实现方式,例如可以采用各部分直径均相等的轴结构。另外,转子轴210还可以采用图1所示的结构,即转子轴210包括沿轴向排列的第一段210A和第二段210B,其中,第一段210A的直径大于第二段210B的直径,第一段210A用于连接电动牙刷的刷头,第二段210B设于定子壳110内,第一段210A的一部分位于定子壳110内且与第一轴承400连接。由于第一段210A用于连接电动牙刷的刷头,因此其受力较大,因此将第一段210A的直径设置的较大可以使得其抵抗形变的能力较强,从而可以有效避免第二检测件320发生移位,保证位置检测的准确度。The structure of the rotor shaft 210 can be implemented in a variety of ways, for example, a shaft structure in which the diameters of all parts are equal can be adopted. In addition, the rotor shaft 210 can also adopt the structure shown in Figure 1, that is, the rotor shaft 210 includes a first section 210A and a second section 210B arranged in the axial direction, wherein the diameter of the first section 210A is larger than the diameter of the second section 210B, the first section 210A is used to connect to the brush head of the electric toothbrush, and the second section 210B is arranged in the stator housing 110. A portion of the first section 210A is located in the stator housing 110 and is connected to the first bearing 400. Since the first section 210A is used to connect to the brush head of the electric toothbrush, it is subjected to greater force. Therefore, setting the diameter of the first section 210A larger can make it more resistant to deformation, thereby effectively preventing the second detection member 320 from shifting and ensuring the accuracy of position detection.
第三方面,本申请实施例还提供了一种电动牙刷,包括上述任一实施例所述的电机。In a third aspect, an embodiment of the present application further provides an electric toothbrush comprising the motor described in any of the above embodiments.
本申请实施例提供的电动牙刷,由于采用了上述任一实施例所述的电机,因此能够减少电机的磁场对霍尔元件的影响,提高对转子位置检测的准确性,并且能够避免因转轴受力导致转子轴210相对定子沿轴向或径向发生偏移,使得第一检测件310和第二检测件320之间发生相对位移,进而导致检测不准的情况,从而使得电动牙刷的刷头能够精确摆动,提供高效的清洁效果。The electric toothbrush provided in the embodiment of the present application adopts the motor described in any of the above embodiments, and thus can reduce the influence of the motor's magnetic field on the Hall element, improve the accuracy of rotor position detection, and avoid the rotor shaft 210 from being offset axially or radially relative to the stator due to the force on the rotating shaft, causing relative displacement between the first detection member 310 and the second detection member 320, and thus leading to inaccurate detection, thereby allowing the brush head of the electric toothbrush to swing accurately and provide an efficient cleaning effect.
需要说明的是,电动牙刷除了采用上述电机外,还包括电池、刷头、机芯等部件,其中,电池与电机电连接,用于向电机提供电能;刷头与电机的转子轴210连接,电机用于将电能转化为机械能并带动刷头摆动或转动。机芯设有电路板800,用于控制刷头的运动以及实现电动牙刷的其他附加功能(比如调速、定时等)。It should be noted that in addition to the aforementioned motor, the electric toothbrush also includes a battery, a brush head, and a movement. The battery is electrically connected to the motor to provide electrical energy to the motor; the brush head is connected to the motor's rotor shaft 210, which converts electrical energy into mechanical energy and drives the brush head to oscillate or rotate. The movement is equipped with a circuit board 800, which is used to control the movement of the brush head and implement other additional functions of the electric toothbrush (such as speed regulation and timing).
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并 不使相应技术方案的本质脱离本申请各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements are not limited to the present invention. The essence of the corresponding technical solution does not deviate from the scope of the technical solutions of each embodiment of this application.
Claims (20)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420471763.3 | 2024-03-11 | ||
| CN202420471763.3U CN222802697U (en) | 2024-03-11 | 2024-03-11 | Motor for electric toothbrush and electric toothbrush |
| CN202420471901.8U CN222531481U (en) | 2024-03-11 | 2024-03-11 | Motor for electric toothbrush and electric toothbrush |
| CN202420471901.8 | 2024-03-11 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025189730A1 true WO2025189730A1 (en) | 2025-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2024/121556 Pending WO2025189730A1 (en) | 2024-03-11 | 2024-09-26 | Motor for electric toothbrush, and electric toothbrush |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2025189730A1 (en) |
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| WO2018152944A1 (en) * | 2017-02-27 | 2018-08-30 | 深圳市道通智能航空技术有限公司 | Motor, and pan-tilt and robotic arm having same |
| CN214674818U (en) * | 2021-03-19 | 2021-11-09 | 浙江仕优驱动科技有限公司 | Brushless motor's magnetic ring encoder structure and brushless motor |
| CN113682398A (en) * | 2021-09-30 | 2021-11-23 | 深圳鹏行智能研究有限公司 | Power module and power equipment |
| CN219814387U (en) * | 2023-05-06 | 2023-10-13 | 深圳术叶创新科技有限公司 | Motor assembly of electric toothbrush, brush holder assembly and electric toothbrush |
| CN117013767A (en) * | 2022-05-07 | 2023-11-07 | Oppo广东移动通信有限公司 | Motor and autonomous intelligent machine |
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2024
- 2024-09-26 WO PCT/CN2024/121556 patent/WO2025189730A1/en active Pending
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|---|---|---|---|---|
| WO2018152944A1 (en) * | 2017-02-27 | 2018-08-30 | 深圳市道通智能航空技术有限公司 | Motor, and pan-tilt and robotic arm having same |
| CN214674818U (en) * | 2021-03-19 | 2021-11-09 | 浙江仕优驱动科技有限公司 | Brushless motor's magnetic ring encoder structure and brushless motor |
| CN113682398A (en) * | 2021-09-30 | 2021-11-23 | 深圳鹏行智能研究有限公司 | Power module and power equipment |
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