WO2025187849A1 - Scroll compressor - Google Patents
Scroll compressorInfo
- Publication number
- WO2025187849A1 WO2025187849A1 PCT/KR2024/002892 KR2024002892W WO2025187849A1 WO 2025187849 A1 WO2025187849 A1 WO 2025187849A1 KR 2024002892 W KR2024002892 W KR 2024002892W WO 2025187849 A1 WO2025187849 A1 WO 2025187849A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- retainer
- valve
- back pressure
- scroll
- bypass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C27/00—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/24—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
- F04C28/26—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves using bypass channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
Definitions
- the present invention relates to a bypass valve in a scroll compressor.
- the compression chamber consists of a suction chamber formed on the periphery, an intermediate pressure chamber formed continuously with a gradually decreasing volume toward the center from the suction pressure chamber, and a discharge pressure chamber connected to the center of the intermediate pressure chamber.
- the suction pressure chamber penetrates the side of the non-orbiting scroll and is connected to the refrigerant suction pipe
- the intermediate pressure chamber is sealed and connected in multiple stages
- the discharge pressure chamber penetrates the center of the plate portion of the non-orbiting scroll and is connected to the refrigerant discharge pipe.
- Scroll compressors with their compression chambers configured to move continuously, can experience overcompression during operation.
- conventional compressors typically employ a bypass hole located upstream of the discharge port, preemptively discharging overcompressed refrigerant.
- a bypass valve is installed in the bypass hole, which opens and closes depending on the pressure within the compression chamber.
- Bypass valves are typically plate valves or reed valves.
- Patent Document 1 discloses a scroll compressor with a bypass valve formed as a plate valve. Patent Document 1 opens and closes multiple bypass holes with a single bypass valve formed in an annular shape. However, this increases the number of components because the bypass valve is supported by an elastic member. Furthermore, Patent Document 1 forms the back pressure chamber assembly integrally with the non-orbiting scroll, which increases the length of the bypass hole. This causes a discharge delay, which not only leads to overcompression, but also increases the dead volume in the bypass hole, which can reduce the indicated efficiency.
- Patent Document 2 Korean Patent Publication No. 10-2014-0114212 discloses a scroll compressor with a bypass valve formed as a reed valve.
- Patent Document 2 has a problem in that the retainer portion, which limits the opening amount of the bypass valve, is formed integrally with the back pressure chamber assembly, making it difficult to manufacture the back pressure chamber assembly. Furthermore, this increases flow resistance, potentially resulting in discharge loss.
- Patent Document 3 discloses a scroll compressor with a bypass valve formed as a reed valve, similar to Patent Document 2.
- Patent Document 3 is disadvantageous for modularization because the bypass valve and the retainer that limits the opening amount of the bypass valve are assembled separately, and this increases the number of parts, which may increase the assembly time.
- the purpose of the present invention is to provide a scroll compressor capable of reducing dead volume while suppressing overcompression in a compression chamber.
- Another object of the present invention is to provide a scroll compressor capable of reducing the dead volume in the bypass hole by reducing the length of the bypass hole.
- Another object of the present invention is to provide a scroll compressor capable of stably supporting a bypass valve and a retainer that limits the opening amount of the bypass valve while reducing the length of the bypass hole.
- Another object of the present invention is to provide a scroll compressor in which a plurality of bypass valves and a plurality of retainers for limiting the opening amount of the bypass valves can be easily and stably assembled.
- Another object of the present invention is to provide a scroll compressor capable of securing a wide discharge guide passage while fixing a retainer without a separate fastening member.
- Another object of the present invention is to provide a scroll compressor in which a portion for fixing a bypass valve is formed in a circular shape to improve processability.
- Another object of the present invention is to provide a scroll compressor in which a portion for fixing a bypass valve is formed in a circular shape while allowing a plurality of bypass valves to secure sufficient opening and closing areas.
- a scroll compressor including a casing, an orbiting scroll, and a non-orbiting scroll
- the orbiting scroll may be coupled to a rotating shaft in an internal space of the casing and may perform an orbiting motion.
- the non-orbiting scroll may be engaged with the orbiting scroll to form a compression chamber, and may be provided with a discharge port and a bypass hole to discharge refrigerant in the compression chamber.
- the back pressure chamber assembly may be coupled to a rear surface of the non-orbiting scroll to pressurize the non-orbiting scroll toward the orbiting scroll.
- a retainer insertion groove portion that accommodates the discharge port and the bypass hole and is recessed to a preset depth may be formed on the rear surface of the non-orbiting scroll, and a bypass valve for opening and closing the bypass hole and a retainer for limiting an opening amount of the bypass valve may be inserted into the retainer insertion groove portion.
- At least one of the bypass valve and the retainer may be formed in an annular shape.
- the bypass hole may be provided in multiple numbers and formed around the discharge port.
- the bypass valve may include a plurality of fixed parts, a plurality of elastic parts, and a plurality of valve parts.
- the plurality of fixed parts may be fixed to the non-orbiting scroll by the retainer.
- the plurality of elastic parts may extend circumferentially from the plurality of fixed parts.
- the plurality of valve parts may open and close the bypass hole by connecting the plurality of elastic parts facing each other. Through this, the plurality of bypass valves may be connected to each other and formed as a single member, thereby facilitating the manufacturing and/or assembly of the bypass valve.
- a first center line connecting the centers of the plurality of fixed parts and a second center line connecting the centers of the plurality of valve parts may be formed to intersect each other.
- the bypass valve may be formed symmetrically with respect to the first center line and the second center line. Through this, the bypass valve can have a plurality of opening/closing parts that open/close uniformly while forming the lengths of the plurality of elastic parts to be the same.
- the retainer may include a plurality of valve fixing portions, a plurality of connecting supports, and a plurality of valve supports.
- the plurality of valve fixing portions may respectively fix the plurality of fixing portions to the non-orbiting scroll.
- the plurality of connecting supports may extend circumferentially from the plurality of valve fixing portions and may be spaced apart from the non-orbiting scroll.
- the plurality of valve supports may connect the plurality of connecting supports facing each other and be spaced apart from the non-orbiting scroll, and may limit the opening amount of the plurality of valve portions.
- the plurality of retainers may be connected to each other and formed as a single member, thereby facilitating the manufacturing and/or assembly of the retainer.
- the plurality of connecting supports and the plurality of valve supports may be formed into a curved surface so as to be wound in a direction toward the third center line. This allows the opening and closing portion of the bypass valve to open and close stably, thereby improving the reliability of the bypass valve.
- bypass valve may have a fixing hole formed in each of the plurality of fixing parts.
- the retainer may have a fixing projection formed in each of the plurality of valve fixing parts, which is inserted into the fixing hole of the bypass valve.
- a fixing groove is formed in the non-orbiting scroll so that the fixing projection of the retainer is inserted, and the depth of the fixing groove can be formed to be smaller than the length of the bypass hole.
- a support member for supporting the retainer may be provided on the inner surface of the retainer insertion groove. This allows the bypass hole and the discharge port to maintain a certain distance from the intermediate discharge port, thereby minimizing the flow resistance of the refrigerant discharged through the discharge port and the bypass hole.
- the support member may include a first support member and a second support member.
- the first support member is formed in an annular shape and is slidably inserted into the inner surface of the retainer insertion groove
- the second support member is provided on the opposite side of the retainer with respect to the first support member and may be fixed to the inner surface of the retainer insertion groove.
- a back pressure projection may be formed on the back surface of the non-orbiting scroll, which extends as a single body toward a back pressure chamber assembly that pressurizes the non-orbiting scroll toward the orbiting scroll, and which has the retainer insertion groove formed on its inner surface.
- a back pressure hole communicating with the compression chamber may be formed through an end surface of the back pressure projection.
- the back pressure chamber assembly may be formed of a floating plate that is slidably inserted into the back pressure projection and forms a back pressure chamber together with the end surface of the back pressure projection.
- the floating plate may include an outer sealing portion, an inner sealing portion, and a connecting sealing portion.
- the outer sealing portion may be slidably inserted into an outer surface of the back pressure projection portion
- the inner sealing portion may be slidably inserted into an inner surface of the back pressure projection portion
- the connecting sealing portion may connect between the outer sealing portion and the inner sealing portion.
- a back pressure space portion may be formed to be sunken on one side of the connecting sealing portion facing the back pressure projection portion. Through this, not only is the back pressure room tightly sealed, but even when the floating plate is in close contact with the back pressure projection portion, a back pressure room may be formed between the floating plate and the back pressure projection portion.
- an intermediate discharge port communicating with the discharge port may be formed on the inner circumference of the inner sealing portion.
- a valve guide portion may be formed on the inner circumference of the intermediate discharge port, into which a discharge valve for opening and closing the discharge port is slidably inserted. This simplifies the back pressure chamber assembly while maintaining stable operation of the discharge valve.
- the non-orbiting scroll may be coupled with a back pressure chamber assembly that pressurizes the non-orbiting scroll toward the orbiting scroll.
- the back pressure chamber assembly may be composed of a back pressure plate and a floating plate.
- the back pressure plate may be coupled to the back surface of the non-orbiting scroll at the outer edge of the retainer insertion groove, and a back pressure hole communicating with the compression chamber may be formed.
- the floating plate may be slidably inserted into the back pressure plate to form a back pressure chamber between the floating plate and the non-orbiting scroll. Through this, the floating plate may be further simplified and operate quickly, thereby quickly separating the low-pressure portion and the high-pressure portion of the casing.
- the back pressure plate may be formed with an intermediate discharge port that is in communication with the discharge port.
- a valve receiving portion may be formed on the inner circumference of the intermediate discharge port, into which a discharge valve for opening and closing the discharge port is slidably inserted.
- the thickness of the non-orbiting plate portion can be formed thin, the length of the bypass hole can be shortened, and the dead volume in the bypass hole can be reduced, thereby improving compressor efficiency, and manufacturing and/or assembling the bypass valve and/or the retainer can be facilitated.
- a scroll compressor according to the present invention comprises a bypass valve comprising a plurality of fixed members, a plurality of elastic members, and a plurality of valve members, wherein the plurality of fixed members, the plurality of elastic members, and the plurality of opening/closing members are connected to form an annular shape. This allows the plurality of bypass valves to be connected to each other and formed into a single member, thereby facilitating the manufacture and/or assembly of the bypass valve.
- a scroll compressor according to the present invention comprises a retainer comprising a plurality of valve fixing portions, a plurality of connection support portions, and a plurality of valve support portions, wherein the plurality of valve fixing portions, the plurality of connection support portions, and the plurality of valve support portions can be interconnected.
- This allows the plurality of retainers to be interconnected to form a single member, thereby facilitating the manufacture and/or assembly of the retainer.
- a scroll compressor is provided with a back pressure projection formed on a non-orbiting scroll that extends as a single body toward a back pressure chamber assembly, and a floating plate that forms a back pressure chamber together with an end face of the back pressure projection can be slidably inserted into the back pressure projection.
- This not only simplifies the back pressure chamber assembly (160), but also reduces the thickness of the non-orbiting plate portion by eliminating the need to fasten the back pressure chamber assembly to the non-orbiting scroll.
- a scroll compressor according to the present invention may comprise a back pressure chamber assembly comprising a back pressure plate connected to a non-rotating scroll and a floating plate slidably inserted into the back pressure plate to form a back pressure chamber. This allows the floating plate to be further simplified and operate quickly, thereby quickly separating the low-pressure and high-pressure sections of the casing.
- Fig. 1 is a longitudinal cross-sectional view showing the inside of a scroll compressor according to the present invention.
- Figure 2 is a perspective view of the non-rotating scroll and back pressure chamber assembly in Figure 1, viewed from above.
- Figure 3 is a perspective view showing a portion of the non-rotating scroll and back pressure assembly in Figure 1 disassembled from below.
- Fig. 4 is a cross-sectional view showing the assembled non-rotating scroll and back pressure chamber assembly of Fig. 1.
- Fig. 5 is a perspective view showing the bypass valve and retainer separated from the non-rotating scroll in Fig. 1.
- Fig. 6 is a plan view showing the bypass valve and retainer assembled to the non-rotating scroll in Fig. 5.
- Figure 7 is a cross-sectional view taken along line “VII-VII” of Figure 6.
- Fig. 8 is a cross-sectional view showing another embodiment of a pressure chamber assembly.
- Fig. 9 is a perspective view showing a part of the non-rotating scroll and back pressure assembly in Fig. 8 disassembled from below.
- Fig. 10 is a cross-sectional view showing the assembled non-rotating scroll and back pressure chamber assembly of Fig. 8.
- scroll compressors can be categorized as open or sealed types depending on whether the drive unit (transmission unit) and the compression unit are installed together in the internal space of the casing.
- the former is a type in which the transmission unit forming the drive unit is installed separately from the compression unit
- the sealed type is a type in which the transmission unit is installed within the same casing as the compression unit.
- the following description will use a sealed scroll compressor as an example, but is not necessarily limited to a sealed scroll compressor.
- the present invention can be equally applied to an open scroll compressor in which the transmission unit and the compression unit are separated.
- scroll compressors are classified into low-pressure compressors and high-pressure compressors depending on the pressure part formed by the internal space of the casing, particularly the space accommodating the electric motor in a hermetic scroll compressor.
- the space forms a low-pressure part
- the refrigerant suction pipe is connected to the space
- the space forms a high-pressure part
- the refrigerant suction pipe penetrates the casing and is directly connected to the compression part.
- This embodiment is described using a low-pressure scroll compressor as an example. However, it is not limited to the low-pressure scroll compressor.
- scroll compressors can be divided into vertical scroll compressors in which the rotation axis is arranged perpendicular to the ground and horizontal scroll compressors in which the rotation axis is arranged parallel to the ground.
- the upper side can be defined as the side opposite to the ground, and the lower side can be defined as the side facing the ground.
- the axial direction is understood as the axial direction of the rotation axis
- the radial direction is understood as the radial direction of the rotation axis
- the axial direction can be understood as the up-down direction
- the radial direction can be understood as the left and right sides
- the inner surface can be understood as the upper surface
- the axial radial direction can be understood as the side, respectively.
- FIG. 1 is a longitudinal cross-sectional view showing the inside of a scroll compressor according to the present invention
- FIG. 2 is a perspective view showing the non-orbiting scroll and the back pressure chamber assembly in FIG. 1 disassembled and viewed from above
- FIG. 3 is a perspective view showing a part of the non-orbiting scroll and the back pressure chamber assembly in FIG. 1 disassembled and viewed from below
- FIG. 4 is a cross-sectional view showing the non-orbiting scroll and the back pressure chamber assembly in FIG. 1 assembled.
- a driving motor (120) forming an electric power unit is installed in the lower half of a casing (110), and a main frame (130), a rotating scroll (140), a non-rotating scroll (150), a back pressure chamber assembly (160), and a valve assembly (170) forming a compression unit are installed in the upper part of the driving motor (120).
- the electric power unit is coupled to one end of a rotating shaft (125), and the compression unit is coupled to the other end of the rotating shaft (125). Accordingly, the compression unit is connected to the electric power unit by the rotating shaft (125) and operates by the rotational force of the electric power unit.
- the casing (110) may include a cylindrical shell (111), an upper cap (112), and a lower cap (113).
- the cylindrical shell (111) has a cylindrical shape with both upper and lower ends open, and the aforementioned driving motor (120) and main frame (130) are inserted and fixed to the inner surface.
- a terminal bracket (not shown) is coupled to the upper half of the cylindrical shell (111).
- a terminal (not shown) for transmitting external power to the driving motor (120) is coupled through the terminal bracket.
- a refrigerant suction pipe (117) which will be described later, is coupled through the upper half of the cylindrical shell (111), for example, the upper side of the driving motor (120).
- the upper cap (112) is coupled to cover the opened upper part of the cylindrical shell (111).
- the lower cap (113) is coupled to cover the opened lower part of the cylindrical shell (111).
- the rim of a high-low pressure separation plate (115), which will be described later, is inserted between the cylindrical shell (111) and the upper cap (112) and is welded together to the cylindrical shell (111) and the upper cap (112).
- the rim of a support bracket (116), which will be described later, can be inserted between the cylindrical shell (111) and the lower cap (113) and is welded together to the cylindrical shell (111) and the lower cap (113). Accordingly, the internal space of the casing (110) is sealed.
- the rim of the high-low pressure separator (115) is welded to the casing (110) as described above.
- the central portion of the high-low pressure separator (115) is bent so as to protrude toward the upper surface of the upper cap (112) and is placed on the upper side of the back pressure chamber assembly (160) to be described later.
- a refrigerant suction pipe (117) is connected to the lower side of the high-low pressure separator (115), and a refrigerant discharge pipe (118) is connected to the upper side. Accordingly, a low pressure portion (110a) forming a suction space can be formed on the lower side of the high-low pressure separator (115), and a high pressure portion (110b) forming a discharge space can be formed on the upper side.
- a through hole (115a) may be formed in the center of the high-low pressure separator (115).
- a sealing plate (1151) from which a floating plate (165) to be described later is detachably attached is inserted and coupled into the through hole (115a).
- the low-pressure section (110a) and the high-pressure section (110b) may be blocked by attaching or detaching the floating plate (165) and the sealing plate (1151), or may be communicated through the high-low pressure communication hole (1151a) of the sealing plate (1151).
- the driving motor (120) is installed in the lower half of the low-pressure portion (110a) and may include a stator (121) and a rotor (122).
- the stator (121) is fixed to the inner wall surface of the cylindrical shell (111) by hot pressing, and the rotor (122) may be rotatably provided inside the stator (121).
- the stator (121) may include a stator core (1211) and a stator coil (1212).
- the stator core (1211) is formed in a cylindrical shape and is fixed to the inner surface of the cylindrical shell (111) by hot pressing.
- the stator coil (1212) is wound around the stator core (1211) and is electrically connected to an external power source through a terminal (not shown) that is connected through the casing (110).
- the rotor (122) may include a rotor core (1221) and a permanent magnet (1222).
- the rotor core (1221) is formed in a cylindrical shape and is rotatably inserted into the interior of the stator core (1211) at a predetermined gap interval.
- Permanent magnets (1222) are embedded in the interior of the rotor core (1222) at a predetermined gap interval along the circumference.
- a rotation shaft (125) is press-fitted and coupled to the center of the rotor core (1221).
- An orbiting scroll (140), which will be described later, is eccentrically coupled to the upper end of the rotation shaft (125). Accordingly, the rotational force of the driving motor (120) can be transmitted to the orbiting scroll (140) through the rotation shaft (125).
- An eccentric portion (1251) that is eccentrically coupled to a rotating scroll (140) to be described later may be formed at the upper end of the rotating shaft (125).
- An oil pickup (126) for sucking up oil stored in the lower part of the casing (110) may be installed at the lower end of the rotating shaft (125).
- the rotating shaft (125) may be formed with an oil passage (1252) extending axially therethrough.
- the main frame (130) according to the present embodiment is installed on the upper side of the driving motor (120) and is fixed by hot pressing or welding to the inner wall surface of the cylindrical shell (111).
- the main frame (130) may include a main flange portion (131), a main bearing portion (132), a rotation space portion (133), a scroll side support portion (134), an old ring support portion (135), and a frame fixing portion (136).
- the main flange portion (131) is formed in an annular shape and can be accommodated in the low pressure portion (110a) of the casing (110).
- the outer diameter of the main flange portion (131) is formed smaller than the inner diameter of the cylindrical shell (111), so that the outer surface of the main flange portion (131) can be spaced apart from the inner surface of the cylindrical shell (111).
- a frame fixing portion (136) which will be described later, can protrude radially from the outer surface of the main flange portion (131).
- the outer surface of the frame fixing portion (136) can be fixedly attached to the inner surface of the casing (110). Accordingly, the frame (130) can be fixedly coupled to the casing (110).
- the main bearing portion (132) may protrude downward from the central lower surface of the main flange portion (131) toward the driving motor (120).
- the main bearing portion (132) may have a cylindrical shaft hole (132a) that may penetrate axially.
- a rotation shaft (125) may be inserted into the inner circumferential surface of the shaft hole (132a) and supported radially.
- the pivot space (133) can be sunk from the center of the main flange (131) toward the main bearing (132) to a preset depth and outer diameter.
- the pivot space (133) can be formed to be larger than the outer diameter of the rotation shaft coupling portion (143) provided in the pivot scroll (140) described later. Accordingly, the rotation shaft coupling portion (143) can be accommodated so as to be pivotable within the pivot space (133).
- the Oldham ring support member (135) can be formed in a ring shape along the outer circumference of the scroll side support member (134) on the upper surface of the main flange member (131). Accordingly, the Oldham ring (139) can be inserted into the Oldham ring support member (135) and rotatably accommodated.
- the frame fixing member (136) may extend radially from the outer edge of the old ring support member (135).
- the frame fixing member (136) may extend in an annular shape or may extend as a plurality of protrusions spaced apart at predetermined intervals along the circumferential direction. In the present embodiment, an example in which the frame fixing member (136) is formed as a plurality of protrusions along the circumferential direction is illustrated.
- the orbiting scroll (140) may be coupled to a rotation shaft (125) and provided between the main frame (130) and the non-orbiting scroll (150).
- An anti-rotation mechanism an Oldham ring (139), may be provided between the main frame (130) and the orbiting scroll (140). Accordingly, the orbiting scroll (140) is restrained from rotating and performs an orbiting motion with respect to the non-orbiting scroll (150).
- the rotary scroll (140) may include a rotary plate portion (141), a rotary wrap (142), and a rotary shaft coupling portion (143).
- the pivot plate (141) can be formed in a roughly circular shape.
- the outer diameter of the pivot plate (141) can be supported in the axial direction by being placed on the scroll side support (134) of the frame (130). Accordingly, the pivot plate (141) and the scroll side support (134) facing it form an axial bearing surface (not shown).
- the orbiting wrap (142) may be formed in a spiral shape by protruding at a preset height from the upper surface of the orbiting plate (141) facing the non-orbiting scroll (150).
- the orbiting wrap (142) may be formed corresponding to the non-orbiting wrap (152) of the non-orbiting scroll (150) to perform an orbiting motion by interlocking with the non-orbiting wrap (152). Accordingly, the orbiting wrap (142) forms a compression chamber (V) together with the non-orbiting wrap (152).
- the rotary shaft coupling portion (143) can be formed to protrude from the lower surface of the pivot plate portion (141) toward the main frame (130).
- the rotary shaft coupling portion (143) is formed in a cylindrical shape, and a pivot bearing (not shown) made of a bushing bearing can be press-fitted therein.
- the non-orbiting scroll (150) may be placed on the upper portion of the main frame (130) with the orbiting scroll (140) interposed therebetween.
- the non-orbiting scroll (150) may be fixedly coupled to the main frame (130) or may be coupled so as to be movable in the vertical direction.
- the present embodiment illustrates an example in which the non-orbiting scroll (150) is coupled so as to be movable in the axial direction with respect to the main frame (130).
- the non-rotating plate portion (151) may be formed in a disc shape and may be arranged laterally in the low-pressure portion (110a) of the casing (110).
- a discharge port (1511) and a bypass hole (1512) may be formed to penetrate axially in the central portion of the non-rotating plate portion (151), that is, in the retainer receiving groove portion (156) described later.
- the discharge port (1511) may be formed in the center of the non-rotating plate portion (151), and the bypass hole (1512) may be formed to communicate with a compression chamber (V) having a lower pressure than the pressure of the compression chamber (V) to which the discharge port (1511) is connected.
- the discharge port (1511) may be formed at a location where the discharge pressure chamber (not symbolized) of the first compression chamber (V1) and the discharge pressure chamber (not symbolized) of the second compression chamber (V2) are connected to each other. Accordingly, the refrigerant compressed in the first compression chamber (V1) and the refrigerant compressed in the second compression chamber (V2) are combined in the discharge pressure chamber and discharged to the high pressure section (110b), which is the discharge space, through the discharge port (1511).
- the bypass hole (1512) may include a first bypass hole (1512a) and a second bypass hole (1512b).
- the first bypass hole (1512a) and the second bypass hole (1512b) may be formed as one hole each, or as multiple holes each.
- the present embodiment illustrates an example in which the first bypass hole (1512a) and the second bypass hole (1512b) are formed as multiple holes each. Accordingly, the area of the entire bypass hole (1512) can be expanded while being formed as holes smaller than the thickness of the turning wrap (142).
- first bypass hole (1512a) may be connected to the first compression chamber (V1)
- second bypass hole (1512b) may be connected to the second compression chamber (V2).
- the first bypass hole (1512a) and the second bypass hole (1512b) may be formed on both sides of the discharge hole (1511) along the circumferential direction with the discharge hole (1511) at the center, that is, on the suction side relative to the discharge hole (1511). Accordingly, when the refrigerant compressed in each compression chamber (V1) (V2) is overcompressed, the refrigerant may be bypassed in advance before reaching the discharge hole (1511), thereby suppressing overcompression.
- the first bypass hole (1512a) and the second bypass hole (1512b) can be accommodated on the inner side of the back pressure projection (155) to be described later.
- a back pressure projection (155) that protrudes by a preset height is formed on the back surface (151a) of the non-rotating plate (151) facing the floating plate (165) forming the back pressure chamber assembly (160) to be described later, and the retainer receiving groove (156) described above can be formed by being recessed by a preset depth in the center of the back pressure projection (155).
- the first bypass hole (1512a) and the second bypass hole (1512b) can be formed on the inside of the retainer receiving groove (156) together with the discharge port (1511).
- the retainer receiving home portion (156) will be described again later together with the back pressure projection portion (155).
- the non-rotating wrap (152) can be formed to extend axially from the lower surface of the non-rotating plate portion (151).
- the non-rotating wrap (152) is formed in a spiral shape inside the non-rotating side wall portion (153), and can be formed to correspond to the rotating wrap (142) so as to be interlocked with the rotating wrap (142).
- the non-rotating side wall portion (153) may be formed in an annular shape by extending axially from the lower edge of the non-rotating plate portion (151) to surround the non-rotating wrap (152).
- a suction port (1531) penetrating radially may be formed on one side of the outer peripheral surface of the non-rotating side wall portion (153). Accordingly, the first compression chamber (V1) and the second compression chamber (V2) compress the suctioned refrigerant while their volumes become narrower from the outer periphery to the center.
- the guide protrusion (154) may extend radially from the lower outer circumference of the non-rotating side wall (153).
- the guide protrusion (154) may be formed in a single ring shape, or a plurality of guide protrusions (154) may be formed at predetermined intervals along the circumference. This embodiment will be described with reference to an example in which a plurality of guide protrusions (154) are formed at predetermined intervals along the circumference.
- the back pressure projection (155) is formed by slidingly inserting a floating plate (165) to be described later to form a back pressure chamber (160a) together with the floating plate (165), and may be formed by protruding toward the high-low pressure separation plate (115) from the back surface (151a) of the non-rotating plate portion (151).
- the back pressure projection (155) may be formed in an annular shape along the circumference on the back surface (151a) of the non-rotating plate portion (151).
- the back pressure chamber assembly (160) to be described later is formed only by the floating plate (165), so that the back pressure chamber assembly (160) can be simplified, and the back pressure chamber assembly (160) does not have to be fastened to the non-rotating scroll (150), so that the thickness of the non-rotating plate portion (151) can be reduced.
- the back pressure projection (155) may be formed in a circular shape with a preset height and width. Accordingly, the production of the back pressure projection (155) and/or the floating plate (165) described later may be facilitated. However, in some cases, the back pressure projection (155) may be formed in a polygonal shape. In this case, the shape of the retainer receiving groove (156) described later can be optimized.
- the back pressure projection (155) can be formed to a height that can secure the length of the valve guide (165d) to be described later while allowing the floating plate (165) to be described later to move along the axial direction, while also securing the sealing length for the back pressure chamber (160a).
- the inner circumferential height of the back pressure projection (155) can be formed to be lower than or equal to the outer circumferential height of the back pressure projection (155).
- the inner circumferential depth of the back pressure projection (155) can be formed to be greater than or equal to the outer circumferential depth of the back pressure projection (155).
- the thickness of the non-orbiting plate (151) on the outer circumferential side of the back pressure projection (155) can be formed as thin as possible, thereby lowering the manufacturing cost and reducing the weight of the scroll compressor including the non-orbiting scroll (150).
- the thickness of the non-rotating plate (151) on the inner side of the back pressure projection (155) as thin as possible, the lengths (L2) of the first bypass hole (1512a) and the second bypass hole (1512b) can be shortened, while the thickness of the retainer receiving groove (156) can be appropriately secured, so that the retainer (173) described later can be stably fixed.
- a back pressure hole (1551) may be formed in the back pressure projection (155) that penetrates from the compression chamber (V) to the end surface of the back pressure projection (155). Only one back pressure hole (1551) may be formed, or a plurality of back pressure holes may be formed so as to be connected to a plurality of compression chambers (V1) (V2). The former is easy to manufacture the back pressure hole (1551) and can secure a constant back pressure, and the latter can appropriately control the pressure in the back pressure chamber (160a).
- This embodiment illustrates an example in which one back pressure hole (1551) is formed.
- the back pressure hole (1551) may be provided with a back pressure control valve (not shown) that selectively opens and closes the back pressure hole (1551).
- the pressure in the back pressure chamber (160a) can be maintained at a constant level, thereby reducing pressure pulsation within the back pressure chamber (160a).
- the retainer receiving groove (156) described above may be formed on the inner surface of the back pressure projection (155).
- the back pressure projection (155) is formed in an annular shape, a circular space is formed on the inner surface of the back pressure projection (155), and this circular space may form the retainer receiving groove (156) described above.
- the discharge port (1511) and bypass hole (1512) described above may be formed on the inside of the retainer receiving groove (156), that is, on the bottom surface of the retainer receiving groove (156).
- the retainer receiving groove (156) can be formed to be recessed to a predetermined depth in the back surface (151a) of the non-rotating plate (or non-rotating scroll) (151), more precisely, in the center of the back pressure projection (155). Accordingly, the retainer receiving groove (156) is formed of a retainer seating surface (1561) forming the bottom surface and a retainer receiving surface (1562) forming the inner circumferential surface (side wall surface) of the retainer receiving groove (156) and surrounding the retainer seating surface (1561).
- the retainer mounting surface (1561) is formed flat, so that the discharge port (1511) and the bypass hole (1512a) (1512b) described above can be formed, respectively.
- the discharge port (1511) and the bypass hole (1512a) (1512b) can be formed by penetrating the retainer mounting surface (1561) in the axial direction. Accordingly, the discharge port (1511) and the bypass hole (1512a) (1512b) can be formed inside the retainer receiving groove (156) as described above.
- a plurality of retainer fixing grooves (1561a) (1561b) for fixing a bypass valve (172) and a retainer (173) to be described later may be formed on the retainer mounting surface (1561).
- the first retainer fixing groove (1561a) and the second retainer fixing groove (1561b) may be formed to be recessed in the axial direction on both sides with the discharge port (1511) as the center by a preset depth.
- the first fixing projection (1731a) and the second fixing projection (1732a) of the retainer (173) to be described later can pass through the first fixing hole (1721d) of the first bypass valve (1721) to be described later and the second fixing hole (1722d) of the second bypass valve (1722), respectively, and be inserted into the first retainer fixing groove (1561a) and the second retainer fixing groove (1561b).
- the depth of the retainer fixing groove (1561a)(1561b) can be formed to be smaller than the length (L2) of the bypass hole (1512a)(1512b). Accordingly, while the thickness of the non-rotating plate portion (151) can be formed thin, the bypass valve (172) can be stably fixed to the non-rotating scroll (150) together with the retainer (173).
- the retainer fixing groove (1561a)(1561b) may be formed in a circular cross-section shape, but may also be formed in a polygonal cross-section shape in some cases.
- the fixing hole (1721d)(1722d) of the bypass valve (172) and the fixing projection (1731d)(1731d) of the retainer (173), which will be described later, as well as the retainer fixing groove (1561a)(1561b) can be easily formed, whereas in the latter case, the bypass valve (172) and the retainer (173) can be fixed more stably.
- the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) become shorter.
- the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) may be formed to be smaller than or approximately equal to the thickness (D1) of the non-rotating plate portion (151).
- the thickness of the non-rotating plate portion (151) that is, the thickness of the non-rotating plate portion (151) on the outer side of the back pressure projection (155), can be formed thin, so that the entire thickness of the non-rotating plate portion (151), including the retainer receiving groove portion (156), can be formed thin.
- the retainer receiving surface (1562) can be formed into a circular cross-section when projected axially.
- the retainer receiving surface (1562) can be formed into a circular cross-section with the center of the discharge port (1511) as the center of the circle. Accordingly, the retainer receiving groove (156) including the retainer receiving surface (1562) can be easily formed.
- the retainer receiving surface (1562) is formed in a circular cross-section shape when projected in the axial direction, and the inner diameter of the retainer receiving surface (1562) can be formed to be larger than the diameter of an imaginary circle (not shown) connecting the inner surface of the intermediate discharge port (1612a). Accordingly, even though the retainer receiving surface (1562) is formed in a circular cross-section shape, the discharge guide passage (F) to be described later formed by the inner surface of the retainer receiving surface (1562) can be smoothly connected to the intermediate discharge port (165c).
- the inner sealing portion (1652) of the floating plate (165) to be described later may be formed to be spaced apart from the retainer (173), or more precisely, from the retainer support member (174) to be described later, by a predetermined distance. Accordingly, the bypass hole (1512a)(1512b) as well as the discharge port (1511) are maintained at a certain distance from the intermediate discharge port (165c), thereby minimizing the flow resistance of the refrigerant discharged through the discharge port (1511) and the bypass hole (1512a)(1512b).
- a retainer support groove (155a) may be formed on the inner surface of the back pressure protrusion (155) into which a retainer support member (174) to be described later is inserted and fixed.
- the retainer support groove (155a) is formed in an annular shape, into which a retainer support member (174) to be described later can be inserted and fixed. Accordingly, the retainer (173) can be stably supported by the retainer support member (174) together with the bypass valve (172).
- the gap between the retainer seating surface (1561) and the back pressure chamber assembly (160) inside the retainer receiving groove (156) can be suppressed from becoming excessively wide.
- the gap between the bypass valve (172) and the retainer (173) can be minimized, and the thickness of the retainer (173) can be formed thinly, while effectively suppressing the closing delay of the bypass valve (172).
- a first sealing groove (155b) is formed on the inner and/or outer surface of the back pressure projection (155), and a first sealing member (1661) that is in sliding contact with a floating plate (165) to be described later can be inserted into the first sealing groove (155b). Accordingly, even if the floating plate (165) to be described later moves along the axial direction, the sealing effect on the inner wall surface of the back pressure chamber (160a) can be enhanced.
- the back pressure chamber assembly (160) may be provided on the back surface of the non-orbiting scroll (150).
- the back pressure chamber assembly (160) may be provided between the non-orbiting scroll (150) and the high-low pressure separation plate (115). Accordingly, the back pressure of the back pressure chamber (160a) (more precisely, the force exerted by the back pressure on the back pressure chamber) is applied to the non-orbiting scroll (150).
- the non-orbiting scroll (150) is pressed in the direction toward the orbiting scroll (140) to come into close contact with the orbiting scroll (140), thereby sealing both compression chambers (V1) (V2).
- the back pressure chamber assembly (160) may be formed of a floating plate (165).
- the floating plate (165) forming the back pressure chamber assembly (160) may be slidably coupled to a back pressure projection (155) that protrudes as a single body from the back surface (151a) of the non-orbiting plate portion (151) to form a back pressure chamber (160a) together with the back pressure projection (155).
- the back pressure chamber assembly (160) is formed of a single member, the number of parts for the back pressure chamber assembly (160) can be reduced, thereby lowering the manufacturing cost.
- the assembly work is reduced, thereby further lowering the manufacturing cost.
- the floating plate (165) is formed in an annular shape and may include an outer sealing portion (1651), an inner sealing portion (1652), and a connecting sealing portion (1653).
- the outer sealing portion (1651) may form the outer surface of the back pressure chamber (160a)
- the inner sealing portion (1652) may form the inner surface of the back pressure chamber (160a)
- the connecting sealing portion (1653) may form the upper surface of the back pressure chamber (160a). Accordingly, the outer sealing portion (1651), the inner sealing portion (1652), and the connecting sealing portion (1653) may form the back pressure chamber (160a) together with the upper surface of the back pressure projection (155).
- the outer sealing portion (1651) and the inner sealing portion (1652) are formed parallel to each other, and a plate support surface (165a) may be formed with a step between the outer sealing portion (1651) and the connecting sealing portion (1653) and between the inner sealing portion (1652) and the connecting sealing portion (1653), respectively.
- the length from the plate support surface (165a) to the end of the outer sealing portion (1651) may be formed to be smaller than the height of the outer circumference of the back pressure projection (155), and the length from the plate support surface (165a) to the end of the inner sealing portion (1652) may be formed to be smaller than the height of the inner circumference of the back pressure projection (155).
- the end surfaces of the floating plate (165) that is, the end surfaces of each of the outer sealing portion (1651) and the inner sealing portion (1652), can be spaced apart from the back surface of the non-rotating plate portion (151).
- the intermediate discharge port (165c) described later can be spaced apart from the discharge port (1511) and/or the bypass hole (1512a)(1512b) by an appropriate distance, thereby reducing the discharge resistance of the refrigerant discharged from the compression chamber (V).
- the two plate support surfaces (165a) are formed to overlap with the end surfaces of the back pressure projection (155) in the axial direction, respectively, and a back pressure space (165b) can be formed sunken between the two plate support surfaces (165a). Accordingly, even if the two plate support surfaces (165a) are in close contact with the end surfaces of the back pressure projection (155) during initial operation, the back pressure space (165b) can be spaced apart from the end surfaces of the back pressure projection (155) to form a back pressure chamber (160a).
- a second sealing groove (1651a) is formed on the inner surface of the outer sealing portion (1651), into which a second sealing member (1662) can be inserted. Accordingly, the outer surface of the back pressure chamber (160a) can be tightly sealed during normal operation.
- an intermediate discharge port (165c) may be formed axially through the inner circumference of the inner sealing portion (1652).
- the intermediate discharge port (165c) may be formed by penetrating between both ends of the inner sealing portion (1652), and a plurality of intermediate discharge ports (165c) may be formed spaced apart from each other along the circumferential direction. Accordingly, as described above, the lower end of the intermediate discharge port (165c) may be spaced apart from the discharge port (1511) and/or the bypass hole (1512a)(1512b), so that the discharge resistance of the refrigerant discharged from the compression chamber (V) may be reduced.
- a valve guide part (165d) into which a discharge valve (171) to be described later is slidably inserted may be formed axially through the center of the intermediate discharge port (165c), that is, the center of the floating plate (165).
- the inner diameter of the valve guide part (165d) may be formed to be larger than the outer diameter of the discharge valve (171), that is, the outer diameter of the discharge guide part (1711) of the discharge valve (171) to be described later. Accordingly, the discharge valve (171) can open and close the discharge port (1511) while sliding with respect to the floating plate (165). This simplifies the back pressure chamber assembly (160) while maintaining the stable behavior of the discharge valve (171).
- the floating plate (165) can be formed of a material lighter than the non-rotating scroll (150). Accordingly, the floating plate (165) can be attached to and detached from the lower surface of the high-low pressure separation plate (115) while quickly moving in the axial direction with respect to the back pressure projection (155) according to the pressure of the back pressure chamber (160a).
- Fig. 5 is a perspective view showing the bypass valve and retainer separated from the non-orbiting scroll in Fig. 1
- Fig. 6 is a plan view showing the bypass valve and retainer assembled to the non-orbiting scroll in Fig. 5
- Fig. 7 is a cross-sectional view taken along line "VII-VII" of Fig. 6.
- the valve assembly (170) may be provided between the non-orbiting scroll (150) and the back pressure chamber assembly (160).
- the valve assembly (170) may be inserted into the inner side of the back pressure projection (155) of the non-orbiting scroll (150), that is, into the retainer receiving groove (156), and fixed between the non-orbiting scroll (150) and the back pressure chamber assembly (160). Accordingly, the valve assembly (170) may be easily processed and/or assembled.
- the valve assembly (170) may be described including the discharge valve (171) and the bypass valve (172), or may be described excluding the discharge valve (171) and including only the bypass valve (172).
- the discharge valve (171) is inserted so as to slide in the valve guide (165d) provided in the floating plate (165), while the bypass valve (172) is fixed to the non-rotating scroll (150) by a retainer (173) to be described later.
- the discharge valve (171) and the bypass valve (172) are described as being included in the valve assembly (170) together with the retainer (173) to be described later.
- valve assembly (170) can be inserted into the retainer receiving groove (156) of the non-rotating plate portion (151) described above and fixed between the non-rotating scroll (150) and the back pressure chamber assembly (160).
- the retainer receiving groove (156) is not included in the valve assembly (170), but since it is a portion into which the valve assembly (170) is inserted, broadly speaking, the retainer receiving groove (156) may also be included in the valve assembly (170).
- the retainer receiving groove (156) will be described separately from the valve assembly (170), but a portion related to the valve assembly (170) may be described as a part of the valve assembly (170).
- the valve assembly (170) may include a discharge valve (171), a bypass valve (172), a retainer (173), and a retainer support member (174).
- the discharge valve (171) may be formed as a piston valve that opens and closes a discharge port (1511) while sliding axially along a valve guide (165d) of a floating plate (165) to be described later
- the bypass valve (172) may be formed as a reed valve that opens and closes a bypass hole (1512) while the opening and closing end rotates around a fixed end.
- the retainer (173) may be provided on the back surface of the bypass valve (172) to limit the opening amount of the bypass valve (172), and the retainer support member (174) may be provided on the back surface of the retainer (173) to axially support the retainer (173).
- the discharge valve (171) may include a discharge guide portion (1711) and a discharge opening/closing portion (1712).
- the discharge guide portion (1711) is a portion that maintains straightness when the discharge valve (171) is opened/closed
- the discharge opening/closing portion (1712) is a portion that opens/closes the discharge port (1511). Accordingly, the discharge valve (171) forms a type of piston valve.
- the discharge guide part (1711) can be extended in the axial direction and slidably inserted into the valve guide part (165d) of the floating plate (165). Accordingly, the discharge guide part (1711) can guide the discharge valve (171) to open and close stably by sliding along the valve guide part (165d) in the axial direction.
- the discharge opening/closing portion (1712) may be expanded into a flange shape from one end of the discharge guide portion (1711).
- the discharge opening/closing portion (1712) may be formed to be larger than the inner diameter of the discharge port (1511). Accordingly, the discharge port (1511) can be quickly opened/closed while minimizing the weight of the discharge valve (171).
- the bypass valve (172) may include a plurality of fixed parts (1721a)(1722a), a plurality of elastic parts (1721b)(1722b), and a plurality of opening/closing parts (1721c)(1722c).
- the fixed parts (1721a)(1722a) are parts whereby the bypass valve (172) is fixed to the non-rotating scroll (150)
- the elastic parts (1721b)(1722b) are parts that guide the opening/closing parts (1721c)(1722c) to open/close elastically while bending around the fixed parts (1721a)(1722a)
- the opening/closing parts (1721c)(1722c) are parts that open/close the bypass hole (1512a)(1512b). Accordingly, the bypass valve (172) forms a kind of reed valve.
- bypass valve (172) may be formed in an annular shape.
- the bypass valve (172) is composed of a first bypass valve (1721) that opens and closes the first bypass hole (1512a) and a second bypass valve (1722) that opens and closes the second bypass hole (1512b).
- first bypass valve (1721) and the second bypass valve (1722) may be connected to each other and formed in an annular shape.
- the first bypass valve (1721) may be formed of a first fixed portion (1721a), a first elastic portion (1721b), and a first opening/closing portion (1721c), and the second bypass valve (1722) may be formed of a second fixed portion (1722a), a second elastic portion (1722b), and a second opening/closing portion (1722c).
- the first elastic portion (1721b) may extend to both sides of the first fixed portion (1721a)
- the second elastic portion (1722b) may extend to both sides of the second fixed portion (1722a)
- one first opening/closing portion (1721c) and one second opening/closing portion (1722c) may be connected between each of the first elastic portions (1721b) and the second elastic portion (1722b).
- the first bypass valve (1721) and the second bypass valve (1722) are connected to each other and formed as a single member, thereby facilitating the manufacturing and/or assembly of the bypass valve (172).
- the cross-sectional areas of the first bypass valve (1721) and the second bypass valve (1722) can be minimized to secure the space between the intermediate discharge port (165c) and the valve assembly (170), that is, the area of the discharge guide passage (F), as large as possible. Accordingly, the flow resistance to the refrigerant discharged through the discharge port (1511) and/or the bypass hole (1512a)(1512b) can be minimized.
- the first center line (CL1) connecting the center of the first fixing part (1721a) and the center of the second fixing part (1722a) and the second center line (CL2) connecting the center of the first opening/closing part (1721c) and the center of the second opening/closing part (1722c) may be formed to intersect each other, for example, to be perpendicular to each other. Accordingly, the bypass valve (172) may be formed symmetrically with respect to the first center line (CL1) and the second center line (CL2).
- the bypass valve (172) can be uniformly opened and closed by forming the first elastic portion (1721b) and the second elastic portion (1722b) to have the same length from the first fixed portion (1721a) and the second fixed portion (1722a) to the first opening and closing portion (1721c) and the second opening and closing portion (1722c), that is, the first elastic portion (1721b) and the second elastic portion (1722b).
- a first fixing hole (1721d) may be formed axially through the first fixing part (1721a) according to the present embodiment, and a second fixing hole (1722d) may be formed axially through the second fixing part (1722a).
- the first fixing protrusion (1731a) and the second fixing protrusion (1732a) of the retainer (173) to be described later may be inserted into the first fixing hole (1721d) and the second fixing hole (1722d), respectively, so that the bypass valve (172) may be supported laterally. Accordingly, the bypass valve (172) may be stably fixed to the non-rotating scroll (150) by the retainer (173).
- a retainer (173) may include a plurality of valve fixing parts (1731a)(1732a), a plurality of connecting support parts (1731b)(1732b), and a plurality of valve supporting parts (1731c)(1732c).
- the valve fixing parts (1731a)(1732a) are parts that fix the bypass valve (172) to the non-rotating scroll (150)
- the connecting support parts (1731b)(1732b) are parts that support the elastic part (1721b)(1722b) of the bypass valve (172)
- the valve supporting parts (1731c)(1732c) are parts that support the opening/closing part (1721c)(1722c) of the bypass valve (172). Accordingly, the retainer (173) forms a kind of reed valve together with the bypass valve (172).
- the retainer (173) can be formed in a shape almost identical to that of the bypass valve (172) described above.
- the retainer (173) like the bypass valve (172), can be formed in an annular shape by connecting the first retainer (1731) and the second retainer (1732) to each other. Accordingly, not only is the manufacturing and/or assembly of the retainer (173) easy, but the discharge guide passage (F) can also be secured widely.
- the retainer (173) is composed of a first retainer (1731) that supports the first bypass valve (1721) and a second retainer (1732) that supports the second bypass valve (1722), and the first retainer (1731) and the second retainer (1732) can be connected to each other to form an annular shape.
- the first retainer (1731) is composed of a first valve fixing part (1731a), a first connection support part (1731b) and a first valve support part (1731c)
- the second retainer (1732) is composed of a second valve fixing part (1732a), a second connection support part (1732b) and a second valve support part (1732c), wherein the first connection support parts (1731b) extend to both sides of the first valve fixing part (1731a), the second connection support parts (1732b) extend to both sides of the second valve fixing part (1732a), and between each of the first connection support parts (1731b) and the second connection support parts (1732b), one first valve support part (1731c) and
- the second valve support members (1732c) can be formed by being connected to each other. Accordingly, the first retainer (1731) and the second retainer (1732) can be connected to each other to form an annular shape as described above.
- the retainer (173) may be formed so that, similar to the bypass valve (172), the third center line (CL3) connecting the center of the first valve fixing portion (1731a) and the center of the second valve fixing portion (1732a) and the fourth center line (CL4) connecting the center of the first valve support portion (1731c) and the center of the second valve support portion (1732c) intersect each other, for example, are perpendicular to each other.
- the retainer (173) may be formed symmetrically with respect to the third center line (CL3) formed on the same line as the first center line (CL1) and the fourth center line (CL4) formed on the same line as the second center line (CL2).
- the retainer (173) is formed so that the length from the first valve fixing portion (1731a) and the second valve fixing portion (1732a) to the first valve support portion (1731c) and the second valve support portion (1732c), in other words, the first connection support portion (1731b) and the second connection support portion (1732b) are formed to be the same, so that the first opening/closing portion (1721c) of the first bypass valve (1721) and the second opening/closing portion (1722c) of the second bypass valve (1722) can be opened/closed uniformly.
- the first valve fixing portion (1731a) and the second valve fixing portion (1732a) are formed flat, but the first connection support portion (1731b) and the second connection support portion (1732b) and the first valve support portion (1731c) and the second valve support portion (1732c) can be formed to be curved in consideration of the opening operation of the first bypass valve (1721) and the second bypass valve (1722).
- the first opening/closing portion (1721c) of the first bypass valve (1721) and the second opening/closing portion (1722c) of the second bypass valve (1722) are opened by being curved about the first fixing portion (1721a) and the second fixing portion (1722a), that is, in the direction toward the first center line (CL1).
- first connection support portion (1731b) and the first valve support portion (1731c) of the first retainer (1731) and the second connection support portion (1732b) and the second valve support portion (1732c) of the second retainer (1732) can also be formed into a curved surface so as to be wound toward the third center line (CL3).
- first opening/closing portion (1721c) of the first bypass valve (1721) and the second opening/closing portion (1722c) of the second bypass valve (1722) can be stably opened/closed, thereby improving the reliability of the bypass valve.
- first valve fixing part (1731a) may be formed with a first fixing projection (1731a) extending in the axial direction
- the second valve fixing part (1732a) may be formed with a second fixing projection (1732a).
- These first fixing projections (1731a) and second fixing projections (1732a) may penetrate the first fixing hole (1721d) of the first bypass valve (1721) and the second fixing hole (1722d) of the second bypass valve (1722), and may be inserted into the first retainer fixing groove (1561a) and the second retainer fixing groove (1561b) of the non-rotating scroll (150) described above, respectively. Accordingly, the retainer (173) can stably fix the bypass valve (172) to the non-rotating scroll (150).
- the retainer support member (174) may include a first support member (1741) and a second support member (1742).
- the first support member (1741) is a member that contacts the retainer (173) and supports the retainer (173)
- the second support member (1742) is a member that is fixed between the first support member (1741) and the non-orbiting scroll and supports the first support member (1741). Accordingly, the bypass valve (172) including the retainer (173) can be easily and stably fixed to the non-orbiting scroll (150) by the retainer support member (1744).
- the first support member (1741) is formed in an annular shape, and the outer diameter of the first support member (1741) may be formed smaller than the inner diameter of the back pressure projection (155), that is, the inner diameter of the retainer receiving surface (1562). Accordingly, the first support member (1741) can be inserted into the retainer receiving groove (156) to stably support the back surface of the retainer (173).
- the second support member (1742) is formed as a C-ring and can be inserted into a retainer support groove (155a) provided on the inner surface of the back pressure projection (155). Accordingly, the second support member (1742) can stably support the bypass valve (172) including the retainer (173) by axially fixing the first support member (1741).
- the retainer support member (174) may be formed of a single member.
- the retainer support member (174) may be formed of only one second support member (1742) described above and inserted into the retainer support groove (155a), may be fixed by being pressed into the back pressure projection (155), or may be fastened to the inner surface of the back pressure projection (155) by forming a hook or screw thread on the outer surface.
- the scroll compressor according to the above embodiment operates as follows.
- first compression chamber (V1) and a second compression chamber (V2) that move continuously can be formed between the orbiting scroll (140) and the non-orbiting scroll (150).
- the volume of the first compression chamber (V1) and the second compression chamber (V2) gradually narrows as they move from the suction port (or suction chamber) (1531) toward the discharge port (or discharge chamber) (1511) while the orbiting scroll (140) orbits.
- the refrigerant is sucked into the low pressure section (110a) of the casing (110) through the refrigerant suction pipe (117), and a portion of this refrigerant is directly sucked into each of the suction pressure chambers (not shown) forming the first compression chamber (V1) and the second compression chamber (V2) and compressed, while the remaining refrigerant moves toward the drive motor (120), cools the drive motor (120), and is sucked into the suction pressure chamber (not shown) together with other refrigerants.
- the refrigerant is compressed while moving along the movement path of the first compression chamber (V1) and the second compression chamber (V2), and a portion of the compressed refrigerant moves to the back pressure chamber (160a) formed by the non-rotating scroll (150) and the floating plate (165) through the first back pressure hole (1513) and the second back pressure hole (1611b) before reaching the discharge port (1511). Accordingly, the back pressure chamber (160a) forms an intermediate pressure.
- the floating plate (165) rises toward the high-low pressure separator (115) and comes into close contact with the high-low pressure separator (115). Accordingly, the high-pressure section (110b) of the casing (110) is separated from the low-pressure section (110a), thereby preventing the refrigerant discharged from each compression chamber (V1) (V2) to the high-pressure section (110b) from flowing back to the low-pressure section (110a).
- the non-orbiting scroll (150) is lowered by pressure in the direction toward the orbiting scroll (140) due to the pressure of the back pressure chamber (160a). Accordingly, as the non-orbiting scroll (150) is pressed against the orbiting scroll (140), it is possible to prevent the refrigerant in both compression chambers from leaking from the high-pressure side compression chamber forming the intermediate pressure chamber to the low-pressure side compression chamber.
- the refrigerant moves from the intermediate pressure chamber toward the discharge pressure chamber and is compressed to the set pressure, and this refrigerant moves to the discharge port (1511) and pressurizes the discharge valve (171) in the opening direction.
- the discharge valve (171) is pushed by the pressure of the discharge pressure chamber and rises along the valve guide (165d), and the discharge port (1511) opens.
- the refrigerant in the discharge pressure chamber is discharged to the high pressure section (110b) through the discharge port (1511) and the intermediate discharge port (165c) provided in the floating plate (165).
- the pressure of the refrigerant may rise above the preset pressure due to various conditions occurring during the operation of the compressor. Then, a portion of the refrigerant moving from the intermediate pressure chamber to the discharge pressure chamber is bypassed in advance from the intermediate pressure chamber forming each compression chamber (V1) (V2) toward the high pressure section (110b) through the first bypass hole (1512a) and the second bypass hole (1512b) before reaching the discharge pressure chamber.
- first elastic part (1721b) of the first bypass valve (1721) and the second elastic part (1722b) of the second bypass valve (1722) are each bent around the first fixed part (1721a) and the second fixed part (1722a), and the first opening/closing part (1721c) of the first bypass valve (1721) is separated from the first bypass hole (1512a), and the second opening/closing part (1722c) of the second bypass valve (1722) is separated from the second bypass hole (1512b). Then, the first bypass hole (1512a) and the second bypass hole (1512b) are opened.
- the opening amount of the first bypass valve (1721) is limited by the first connection support (1731b) and the first valve support (1732c) of the retainer (173)
- the opening amount of the second bypass valve (1722) is limited by the second connection support (1732b) and the second valve support (1732c) of the retainer (173).
- the refrigerant in the first compression chamber (V1) is discharged to the retainer receiving groove (156) through the first bypass hole (1512a), and the refrigerant in the second compression chamber (V2) is discharged to the retainer receiving groove (156) through the second bypass hole (1512b), and these refrigerants move to the discharge guide passage (F), which is the space between the retainer (173) and the retainer receiving groove (156).
- This refrigerant, together with the refrigerant discharged through the discharge port (1511), is discharged to the high pressure section (110b) through the intermediate discharge port (165c) of the floating plate (165).
- the refrigerant compressed in the compression chamber (V) is suppressed from being overcompressed beyond the set pressure, thereby suppressing damage to the orbiting wrap (142) and/or the non-orbiting wrap (152), and at the same time increasing the compressor efficiency.
- the first bypass valve (1721) and the second bypass valve (1722) rotate around the first fixing portion (1721a) and unfold, respectively. Then, the first bypass valve (1721) and the second bypass valve (1722) repeat a series of processes in which they block the first bypass hole (1512a) and the second bypass valve (1722) respectively block the second bypass hole (1512b).
- the high-pressure refrigerant that was not discharged is trapped in the first bypass hole (1512a) and the second bypass hole (1512b). Then, the pressure in the compression chamber (V) increases unnecessarily, and the first bypass hole (1512a) and the second bypass hole (1512b) form a kind of dead volume. Therefore, it is advantageous to form the thickness of the non-rotating plate part (151) provided with the first bypass hole (1512a) and the second bypass hole (1512b) as thin as possible to reduce the length (L2) of the first bypass hole (1512a) and the second bypass hole (1512b) and lower the dead volume.
- the floating plate (165) is slidably inserted into the back surface (151a) of the non-rotating plate part (151) so that the back pressure projection (155) forming the back pressure chamber is formed as a single body, thereby making it possible to form the thickness of the non-rotating plate part (151) as thin as possible.
- the retainer receiving groove (156) formed by the back pressure projection (155) is formed in a circular shape, the non-rotating scroll (150) including the retainer receiving groove (156) can be easily processed.
- bypass valve (172) and the retainer (173) are each formed in an annular shape, processing and assembly of the bypass valve (172) and the retainer (173) are easy, and the bypass valve (172) and the retainer (173) can be stably fixed.
- bypass valve (172) and the retainer (173) are each formed in an annular shape and symmetrically formed around their respective center lines, so that the first bypass valve (1721) and the second bypass valve (1722) can be opened and closed quickly and uniformly.
- the first bypass opening/closing part (1722) and the second bypass valve (1722) of the bypass valve (172) are formed in a shape that spreads apart as they get farther away from the first fixing part (1721a) and the second fixing part (1722a), the lengths of the first bypass valve (1721) and the second bypass valve (1722) can be formed as long as possible.
- the retainer receiving groove (156) can be formed in a circular shape, while the bypass valve (172) can be smoothly opened and closed, effectively suppressing overcompression caused by the bypass valve (172).
- one of the bypass valve (172) and the retainer (173) may be formed in an annular shape as described above, while the other may be formed in an arcuate shape and/or a rectangular shape having both ends.
- the bypass valve (172) may be formed in an annular shape in which the first bypass valve (1721) and the second bypass valve (1722) are connected to each other as described above, while the retainer (173) may be formed in an arcuate shape in which the first retainer (1731) and the second retainer (1732) are connected at one end and separated at the other end, or may be formed in a plurality of rectangular shapes in which the retainers (1731) and (1732) are separated from each other.
- the bypass valve (172) may be separated and the retainer (173) may be formed integrally. In these cases, the position and/or shape of the bypass hole (1512a)(1512b) can be appropriately varied.
- a back pressure projection is formed on the back surface of the non-orbiting scroll and a floating plate is slidably inserted into the back pressure projection to form a back pressure chamber.
- a back pressure plate may be fastened to the back surface of the non-orbiting scroll and a floating plate may be slidably inserted into the back pressure plate to form a back pressure chamber.
- Fig. 8 is a longitudinal cross-sectional view showing another embodiment of a back pressure chamber assembly
- Fig. 9 is a perspective view showing a part of the non-orbiting scroll and back pressure chamber assembly in Fig. 8 disassembled from below
- Fig. 10 is a cross-sectional view showing the non-orbiting scroll and back pressure chamber assembly in Fig. 8 assembled.
- the interior of the casing (110) may be separated into a low-pressure section (110a) and a high-pressure section (110b) by a high-low-pressure separation plate (115), and the low-pressure section (110a) may be provided with a driving motor (120) and a compression section (not shown).
- the compression section may include an orbiting scroll (140) provided between the main frame (130) and the non-orbiting scroll (150), and a back-pressure chamber assembly (160) forming a back-pressure chamber (160a) may be provided on the back side of the non-orbiting scroll (150). Accordingly, the non-orbiting scroll (150) is pressed toward the orbiting scroll (140) by the back pressure of the back pressure chamber (160a) and is brought into close contact, thereby preventing leakage between the compression chambers (V1) and (V2).
- a discharge valve (171) for opening and closing a discharge port (1511) and a bypass valve (172) for opening and closing a bypass hole (1512a) (1512b) are respectively provided on the back surface of the non-rotating scroll (150), so that the discharge port (1511) and/or the bypass hole (1512a) (1512b) can be opened and closed depending on the pressure of the compression chamber (V). Accordingly, a portion of the refrigerant compressed in the compression chamber (V) can be selectively bypassed depending on the operating state of the compressor and the refrigeration cycle device including the compressor, thereby suppressing overcompression.
- a back pressure plate (161) forming part of a back pressure chamber assembly (160) is fastened to a non-rotating scroll (150), and a floating plate (165) forming a back pressure chamber (160a) together with the back pressure plate (161) can be slidably inserted into the back pressure plate (161).
- a retainer receiving groove (156) is formed by being sunken to a preset depth in the back surface (151a) of the non-rotating plate portion (151), and a discharge valve (171) and a bypass valve (172) can be received in the retainer receiving groove (156) together with a retainer (173). Accordingly, while securing a fastening thickness for fastening the back pressure plate (161) to the non-rotating scroll (150), the length of the discharge port (1511) and/or the length of the bypass hole (1512a)(1512b) can be formed as short as possible, thereby suppressing the dead volume in the discharge port (1511) and/or the bypass hole (1512a)(1512b).
- the discharge port (1511) and the bypass hole (1512) may be formed inside the retainer receiving groove (156).
- the retainer receiving groove (156) is formed by a retainer seating surface (1561) forming the bottom surface and a retainer receiving surface (1562) forming the inner surface (side wall surface) of the retainer receiving groove (156) and surrounding the retainer seating surface (1561), and the discharge port (1511) and the bypass hole (1512a) (1512b) may be formed to penetrate the retainer seating surface (1561) and communicate with the compression chamber (V1) (V2).
- the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) are shortened by the depth (D2) of the retainer receiving groove (156), so that the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) are shortened.
- the dead volume in the discharge port (1511) and/or the bypass hole (1512) can be reduced.
- the back pressure plate (161) may include a fixed plate portion (1611), an outer annular wall portion (1612), and an inner annular wall portion (1613).
- the fixed plate portion (1611) is a portion that is fastened to the non-orbiting scroll (150), and the outer annular wall portion (1612) and the inner annular wall portion (1613) are portions into which the floating plate (165) is slidably inserted.
- the fixed plate (1611) is formed in the shape of a circular plate with a hollow center, and a plurality of pressure-reducing fastening holes (1611a) can be formed along the edges. Accordingly, the fixed plate (1611) can be bolt-fastened to the fastening groove (151b) of the non-rotating scroll (150)d by a pressure-reducing fastening bolt (177) passing through the pressure-reducing fastening hole (1611a).
- the first back pressure hole (1513) may be formed in the non-orbiting plate portion (151) and the second back pressure hole (1611b) may be formed in the fixed plate portion (1611) so as to be connected to each other on the same axis. Accordingly, the compression chamber (V) and the back pressure chamber (160a) may be connected to each other through the first back pressure hole (1513) of the non-orbiting scroll (150) and the second back pressure hole (1611b) of the back pressure chamber assembly (160). In this case as well, the first back pressure hole (1513) and/or the second back pressure hole (1611b) may be provided with a back pressure control valve (not shown) that opens and closes the first back pressure hole (1513) and/or the second back pressure hole (1611b).
- the outer annular wall portion (1612) can be formed in an annular shape to surround the outer surface of the fixed plate portion (1611) on one side of the fixed plate portion (1611). Accordingly, the outer annular wall portion (1613) forms the outer wall surface of the pressure relief chamber (160a).
- the inner annular wall portion (1613) can be formed in an annular shape to surround the inner surface of the fixed plate portion (1611) on one side of the fixed plate portion (1611) facing the high-low pressure separation plate (115). Accordingly, the inner annular wall portion (1613) forms the inner wall surface of the pressure relief chamber (160a).
- an intermediate discharge port (1612a) communicating with the discharge port (1511) of the non-orbiting scroll (150) may be formed on the inner annular wall portion (1613), and a valve guide portion (1613b) into which a discharge valve (171) is slidably inserted may be formed on the inside of the intermediate discharge port (1613a). Accordingly, the discharge valve (171) may be slidably coupled to the back pressure plate (161) fixed to the non-orbiting scroll (150), thereby improving the operational stability of the discharge valve (171).
- the floating plate (165) according to the present embodiment is formed in an annular shape and can be slidably inserted into the inner surface of the outer annular wall portion (1612) and the outer surface of the inner annular wall portion (1613), respectively. Accordingly, the floating plate (165) moves rapidly in the axial direction with respect to the back pressure plate (161) according to the pressure of the back pressure chamber (160a) and is attached to and detached from the lower surface of the high-low pressure separation plate (115).
- the floating plate (165) can be further simplified and operate quickly to quickly separate the low pressure portion (110a) and the high pressure portion (110b) of the casing (110).
- the discharge valve (171) is slidably inserted into the back pressure plate (161) that is connected to the non-rotating scroll (150), so that the behavior of the discharge valve (171) becomes more stable, thereby improving the compression efficiency.
- valve assembly (170) may be formed identically or almost identically to the valve assembly (170) in the aforementioned embodiment.
- the discharge valve (171) may be formed as a piston valve
- the bypass valve (172) may be formed as a reed valve.
- the discharge valve (171) is slidably coupled to the valve guide (1612b) provided on the back pressure plate (161) as described above, and the bypass valve (172) is axially supported by the retainer (173) while being inserted into the retainer receiving groove (156) of the non-rotating scroll (150), and the retainer (173) can be axially supported by the retainer support member (174) together with the bypass valve (172).
- bypass valve (172) may be formed in an annular shape in which the first bypass valve (1721) and the second bypass valve (1722) are connected to each other
- retainer (173) may be formed in an annular shape in which the first retainer (1731) and the second retainer (1732) are connected to each other. Since the configuration and the resulting operational effects of the bypass valve (172), retainer (173), and retainer support member (174) are the same as those of the above-described embodiment, the description thereof will be replaced with the description of the above-described embodiment.
- first bypass valve (1721) and the second bypass valve (1722) may be fastened to the pressure relief assembly (160) together with the retainer (173).
- a first fastening member receiving groove (not shown) and a second fastening member receiving groove (not shown) may be formed on the retainer mounting surface (1561) to receive the head of the first valve fastening member (not shown) and the head of the second valve fastening member (not shown) that fasten the first bypass valve (1721) and the second bypass valve (1722) to the retainer (173), respectively. Accordingly, the lower surface of the retainer (173) can be closely adhered to the retainer mounting surface (1561), which is the bottom surface of the retainer receiving groove portion (156), and thus be firmly supported.
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Abstract
Description
본 발명은 스크롤 압축기에서 바이패스밸브에 관한 것이다.The present invention relates to a bypass valve in a scroll compressor.
스크롤 압축기는 선회스크롤과 비선회스크롤이 맞물려 결합되고, 선회스크롤이 비선회스크롤에 대해 선회운동을 하면서 선회스크롤과 비선회스크롤 사이에 두 개 한 쌍의 압축실을 형성하게 된다.A scroll compressor is a combination of an orbiting scroll and a non-orbiting scroll that are interlocked and combined, and the orbiting scroll orbits the non-orbiting scroll, forming a pair of compression chambers between the orbiting scroll and the non-orbiting scroll.
압축실은 외곽에 형성되는 흡입압실, 흡입압실에서 중심부를 향해 점차 체적이 감소하면서 연속으로 형성되는 중간압실, 중간압실의 중심쪽에 이어지는 토출압실로 이루어진다. 통상 흡입압실은 비선회스크롤의 측면을 관통하여 냉매흡입관에 연통되고, 중간압실은 밀봉되어 다단으로 연결되며, 토출압실은 비선회스크롤의 경판부 중앙을 관통하여 냉매토출관에 연통된다.The compression chamber consists of a suction chamber formed on the periphery, an intermediate pressure chamber formed continuously with a gradually decreasing volume toward the center from the suction pressure chamber, and a discharge pressure chamber connected to the center of the intermediate pressure chamber. Typically, the suction pressure chamber penetrates the side of the non-orbiting scroll and is connected to the refrigerant suction pipe, the intermediate pressure chamber is sealed and connected in multiple stages, and the discharge pressure chamber penetrates the center of the plate portion of the non-orbiting scroll and is connected to the refrigerant discharge pipe.
스크롤 압축기는 압축실이 연속으로 이동하도록 형성됨에 따라 운전중에 과압축이 발생될 수 있다. 이에 종래에는 토출구의 주변, 즉 토출구보다 상류측에 바이패스구멍을 형성하여 과압축되는 냉매를 미리 토출시키고 있다. 바이패스구멍에는 바이패스밸브가 구비되어 압축실의 압력에 따라 바이패스구멍을 개폐하고 있다. 바이패스밸브는 판형밸브 또는 리드밸브가 주로 적용되고 있다.Scroll compressors, with their compression chambers configured to move continuously, can experience overcompression during operation. To address this, conventional compressors typically employ a bypass hole located upstream of the discharge port, preemptively discharging overcompressed refrigerant. A bypass valve is installed in the bypass hole, which opens and closes depending on the pressure within the compression chamber. Bypass valves are typically plate valves or reed valves.
특허문헌 1(미국 공개특허 US2018/0038370 A1)은 판형밸브로 된 바이패스밸브가 적용된 스크롤 압축기를 개시하고 있다. 특허문헌 1은 복수 개의 바이패스구멍을 환형으로 형성된 한 개의 바이패스밸브로 개폐하는 것이나, 이는 바이패스밸브가 탄성부재에 의해 지지됨에 따라 부품수가 증가한다. 또한 특허문헌 1은 비선회스크롤에 배압실조립체를 일체로 형성함에 따라 바이패스구멍의 길이가 길어지게 되고, 이로 인해 토출지연이 발생되어 과압축이 발생될 뿐만 아니라 바이패스구멍에서의 사체적이 증가하여 지시효율이 저하될 수 있다.Patent Document 1 (US Patent Publication No. US2018/0038370 A1) discloses a scroll compressor with a bypass valve formed as a plate valve. Patent Document 1 opens and closes multiple bypass holes with a single bypass valve formed in an annular shape. However, this increases the number of components because the bypass valve is supported by an elastic member. Furthermore, Patent Document 1 forms the back pressure chamber assembly integrally with the non-orbiting scroll, which increases the length of the bypass hole. This causes a discharge delay, which not only leads to overcompression, but also increases the dead volume in the bypass hole, which can reduce the indicated efficiency.
특허문헌 2(대한민국 공개특허 제10-2014-0114212호)는 리드밸브로 된 바이패스밸브가 적용된 스크롤 압축기를 개시하고 있다. 특허문헌 2는 바이패스밸브의 열림량을 제한하는 리테이너부가 배압실조립체에 일체로 형성됨에 따라 배압실조립체의 제작이 곤란할 뿐만 아니라 유로저항이 증가하게 되어 토출손실이 발생될 수 있다. Patent Document 2 (Korean Patent Publication No. 10-2014-0114212) discloses a scroll compressor with a bypass valve formed as a reed valve. Patent Document 2 has a problem in that the retainer portion, which limits the opening amount of the bypass valve, is formed integrally with the back pressure chamber assembly, making it difficult to manufacture the back pressure chamber assembly. Furthermore, this increases flow resistance, potentially resulting in discharge loss.
특허문헌 3(미국 공개특허 US2015/0345493 A1)는 특허문헌 2와 같이 리드밸브로 된 바이패스밸브가 적용된 스크롤 압축기를 개시하고 있다. 특허문헌 3은 바이패스밸브 및 그 바이패스밸브의 열림량을 제한하는 리테이너가 각각 분리된 상태에서 조립됨에 따라 모듈화에 불리할 뿐만 아니라 부품수가 증가하여 조립공수가 증가하게 될 수 있다.Patent Document 3 (US Patent Publication No. US2015/0345493 A1) discloses a scroll compressor with a bypass valve formed as a reed valve, similar to Patent Document 2. Patent Document 3 is disadvantageous for modularization because the bypass valve and the retainer that limits the opening amount of the bypass valve are assembled separately, and this increases the number of parts, which may increase the assembly time.
본 발명의 목적은, 압축실에서의 과압축을 억제하는 동시에 사체적을 줄일 수 있는 스크롤 압축기를 제공하려는데 있다.The purpose of the present invention is to provide a scroll compressor capable of reducing dead volume while suppressing overcompression in a compression chamber.
본 발명의 다른 목적은, 바이패스구멍의 길이를 줄여 그 바이패스구멍에서의 사체적을 낮출 수 있는 스크롤 압축기를 제공하려는데 있다.Another object of the present invention is to provide a scroll compressor capable of reducing the dead volume in the bypass hole by reducing the length of the bypass hole.
본 발명의 또 다른 목적은, 바이패스구멍의 길이를 줄이면서도 바이패스밸브 및 그 바이패스밸브의 열림량을 제한하는 리테이너를 안정적으로 지지할 수 있는 스크롤 압축기를 제공하려는데 있다.Another object of the present invention is to provide a scroll compressor capable of stably supporting a bypass valve and a retainer that limits the opening amount of the bypass valve while reducing the length of the bypass hole.
본 발명의 또 다른 목적은, 복수 개의 바이패스밸브 및 그 바이패스밸브의 열림량을 제한하는 복수 개의 리테이너를 용이하면서도 안정적으로 조립할 수 있는 스크롤 압축기를 제공하려는데 있다.Another object of the present invention is to provide a scroll compressor in which a plurality of bypass valves and a plurality of retainers for limiting the opening amount of the bypass valves can be easily and stably assembled.
본 발명의 또 다른 목적은, 별도의 체결부재 없이 리테이너를 고정하면서도 토출안내통로를 넓게 확보할 수 있는 스크롤 압축기를 제공하려는데 있다.Another object of the present invention is to provide a scroll compressor capable of securing a wide discharge guide passage while fixing a retainer without a separate fastening member.
본 발명의 또 다른 목적은, 바이패스밸브를 고정하는 부위를 원형으로 형성하여 가공성을 높일 수 있는 스크롤 압축기를 제공하려는데 있다.Another object of the present invention is to provide a scroll compressor in which a portion for fixing a bypass valve is formed in a circular shape to improve processability.
본 발명은 또 다른 목적은, 바이패스밸브를 고정하는 부위를 원형으로 형성하면서도 복수 개의 바이패스밸브가 충분한 개폐면적을 확보할 수 있도록 하는 스크롤 압축기를 제공하려는데 있다.Another object of the present invention is to provide a scroll compressor in which a portion for fixing a bypass valve is formed in a circular shape while allowing a plurality of bypass valves to secure sufficient opening and closing areas.
본 발명의 목적을 달성하기 위하여, 케이싱, 선회스크롤 및 비선회스크롤을 포함하는 스크롤 압축기가 제공될 수 있다. 상기 선회스크롤은 상기 케이싱의 내부공간에서 회전축에 결합되어 선회운동을 할 수 있다. 상기 비선회스크롤은 상기 선회스크롤에 맞물려 압축실을 형성하며, 상기 압축실의 냉매가 토출되도록 토출구 및 바이패스구멍이 형성될 수 있다. 상기 배압실조립체는 상기 비선회스크롤의 배면에 결합되어 상기 비선회스크롤을 상기 선회스크롤쪽으로 가압할 수 있다. 상기 비선회스크롤의 배면에는 상기 토출구와 상기 바이패스구멍을 수용하여 기설정된 깊이로 함몰되는 리테이너삽입홈부가 형성되고, 상기 리테이너삽입홈부에는 상기 바이패스구멍을 개폐하는 바이패스밸브 및 상기 바이패스밸브의 열림량을 제한하는 리테이너가 삽입될 수 있다. 상기 바이패스밸브와 상기 리테이너 중에서 적어도 한 개는 환형으로 형성될 수 있다. 이를 통해, 별도의 체결부재 없이 바이패스밸브 및 리테이너가 비선회경판부에 고정됨에 따라 비선회경판부의 두께가 얇게 형성될 수 있고, 비선회경판부의 두께가 얇아짐에 따라 바이패스구멍의 길이가 단축되어 바이패스구멍에서의 사체적이 감소하면서 압축기효율이 향상될 수 있다. 또한, 바이패스밸브 및/또는 리테이너가 단일 부재로 형성됨에 따라 바이패스밸브 및/또는 리테이너의 제작 및/또는 조립을 용이하게 할 수 있다.In order to achieve the object of the present invention, a scroll compressor including a casing, an orbiting scroll, and a non-orbiting scroll may be provided. The orbiting scroll may be coupled to a rotating shaft in an internal space of the casing and may perform an orbiting motion. The non-orbiting scroll may be engaged with the orbiting scroll to form a compression chamber, and may be provided with a discharge port and a bypass hole to discharge refrigerant in the compression chamber. The back pressure chamber assembly may be coupled to a rear surface of the non-orbiting scroll to pressurize the non-orbiting scroll toward the orbiting scroll. A retainer insertion groove portion that accommodates the discharge port and the bypass hole and is recessed to a preset depth may be formed on the rear surface of the non-orbiting scroll, and a bypass valve for opening and closing the bypass hole and a retainer for limiting an opening amount of the bypass valve may be inserted into the retainer insertion groove portion. At least one of the bypass valve and the retainer may be formed in an annular shape. Through this, since the bypass valve and retainer are fixed to the non-rotating plate without a separate fastening member, the non-rotating plate can be formed to be thin, and as the thickness of the non-rotating plate is reduced, the length of the bypass hole is shortened, so that the dead volume in the bypass hole is reduced, thereby improving the compressor efficiency. In addition, since the bypass valve and/or retainer are formed as a single member, the manufacturing and/or assembly of the bypass valve and/or retainer can be facilitated.
일례로, 상기 바이패스구멍은 복수 개로 구비되어 상기 토출구의 주변에 각각 형성될 수 있다. 상기 바이패스밸브는 복수 개의 고정부, 복수 개의 탄성부 및 복수 개의 밸브부를 포함할 수 있다. 상기 복수 개의 고정부는 상기 리테이너에 의해 상기 비선회스크롤에 고정될 수 있다. 상기 복수 개의 탄성부는 상기 복수 개의 고정부에서 원주방향으로 연장될 수 있다. 상기 복수 개의 밸브부는 서로 마주보는 상기 복수 개의 탄성부 사이를 연결하여 상기 바이패스구멍을 개폐할 수 있다. 이를 통해, 복수 개의 바이패스밸브는 서로 연결되어 단일 부재로 형성됨에 따라 바이패스밸브의 제작 및/또는 조립을 용이하게 할 수 있다.For example, the bypass hole may be provided in multiple numbers and formed around the discharge port. The bypass valve may include a plurality of fixed parts, a plurality of elastic parts, and a plurality of valve parts. The plurality of fixed parts may be fixed to the non-orbiting scroll by the retainer. The plurality of elastic parts may extend circumferentially from the plurality of fixed parts. The plurality of valve parts may open and close the bypass hole by connecting the plurality of elastic parts facing each other. Through this, the plurality of bypass valves may be connected to each other and formed as a single member, thereby facilitating the manufacturing and/or assembly of the bypass valve.
예를 들어, 상기 복수 개의 고정부의 중심을 연결하는 제1중심선과 상기 복수 개의 밸브부의 중심을 연결하는 제2중심선은 서로 교차하도록 형성될 수 있다. 상기 바이패스밸브는, 상기 제1중심선 및 상기 제2중심선에 대해 각각 대칭되게 형성될 수 있다. 이를 통해, 바이패스밸브는 복수개의 탄성부의 길이가 동일하게 형성되면서 복수 개의 개폐부가 균일하게 개폐될 수 있다.For example, a first center line connecting the centers of the plurality of fixed parts and a second center line connecting the centers of the plurality of valve parts may be formed to intersect each other. The bypass valve may be formed symmetrically with respect to the first center line and the second center line. Through this, the bypass valve can have a plurality of opening/closing parts that open/close uniformly while forming the lengths of the plurality of elastic parts to be the same.
또한, 상기 리테이너는, 복수 개의 밸브고정부, 복수 개의 연결지지부 및 복수 개의 밸브지지부를 포함할 수 있다. 상기 복수 개의 밸브고정부는 상기 복수 개의 고정부를 상기 비선회스크롤에 각각 고정할 수 있다. 상기 복수 개의 연결지지부는 상기 복수 개의 밸브고정부에서 원주방향으로 연장되며, 상기 비선회스크롤으로부터 이격될 수 있다. 상기 복수 개의 밸브지지부는 서로 마주보는 상기 복수 개의 연결지지부 사이를 연결하여 상기 비선회스크롤으로부터 이격되며, 상기 복수 개의 밸브부의 열림량을 제한할 수 있다. 이를 통해, 복수 개의 리테이너는 서로 연결되어 단일 부재로 형성됨에 따라 리테이너의 제작 및/또는 조립을 용이하게 할 수 있다.In addition, the retainer may include a plurality of valve fixing portions, a plurality of connecting supports, and a plurality of valve supports. The plurality of valve fixing portions may respectively fix the plurality of fixing portions to the non-orbiting scroll. The plurality of connecting supports may extend circumferentially from the plurality of valve fixing portions and may be spaced apart from the non-orbiting scroll. The plurality of valve supports may connect the plurality of connecting supports facing each other and be spaced apart from the non-orbiting scroll, and may limit the opening amount of the plurality of valve portions. Through this, the plurality of retainers may be connected to each other and formed as a single member, thereby facilitating the manufacturing and/or assembly of the retainer.
구체적으로, 상기 복수 개의 밸브고정부의 중심을 연결하는 제3중심선과 상기 복수 개의 밸브지지부의 중심을 연결하는 제4중심선은 서로 교차하도록 형성될 수 있다. 상기 리테이너는, 상기 제3중심선 및 상기 제4중심선에 대해 각각 대칭되게 형성될 수 있다. 이를 통해, 복수 개의 연결지지부가 동일하게 형성되면서 바이패스밸브의 각 개폐부가 균일하게 개폐될 수 있다.Specifically, the third center line connecting the centers of the plurality of valve fixing parts and the fourth center line connecting the centers of the plurality of valve supports may be formed to intersect each other. The retainer may be formed symmetrically with respect to the third center line and the fourth center line. Through this, each opening/closing part of the bypass valve can be uniformly opened/closed while the plurality of connecting support parts are formed identically.
더 구체적으로, 상기 복수 개의 연결지지부와 상기 복수 개의 밸브지지부는, 상기 제3중심선을 향하는 방향으로 감기도록 곡면으로 형성될 수 있다. 이를 통해, 바이패스밸브의 개폐부가 안정적으로 개폐되어 바이패스밸브의 신뢰성이 향상될 수 있다.More specifically, the plurality of connecting supports and the plurality of valve supports may be formed into a curved surface so as to be wound in a direction toward the third center line. This allows the opening and closing portion of the bypass valve to open and close stably, thereby improving the reliability of the bypass valve.
또한, 상기 바이패스밸브는 상기 복수 개의 고정부에 각각 고정구멍이 형성될 수 있다. 상기 리테이너는 상기 바이패스밸브의 고정구멍에 삽입되는 고정돌기가 상기 복수 개의 밸브고정부에 각각 형성될 수 있다. 이를 통해, 바이패스밸브는 리테이너와 함께 비선회스크롤에 안정적으로 고정될 수 있다.In addition, the bypass valve may have a fixing hole formed in each of the plurality of fixing parts. The retainer may have a fixing projection formed in each of the plurality of valve fixing parts, which is inserted into the fixing hole of the bypass valve. Through this, the bypass valve can be stably fixed to the non-rotating scroll together with the retainer.
구체적으로, 상기 비선회스크롤에는 상기 리테이너의 고정돌기가 삽입되도록 고정홈이 형성되고, 상기 고정홈의 깊이는 상기 바이패스구멍의 길이보다 작게 형성될 수 있다. 이를 통해, 비선회경판부의 두께를 얇게 형성하면서도 바이패스밸브는 리테이너와 함께 비선회스크롤에 안정적으로 고정될 수 있다.Specifically, a fixing groove is formed in the non-orbiting scroll so that the fixing projection of the retainer is inserted, and the depth of the fixing groove can be formed to be smaller than the length of the bypass hole. Through this, the thickness of the non-orbiting plate portion can be formed thin, while the bypass valve can be stably fixed to the non-orbiting scroll together with the retainer.
다른 예로, 상기 리테이너삽입홈부의 내주면에는 상기 리테이너를 지지하는 지지부재가 구비될 수 있다. 이를 통해, 바이패스구멍은 물론 토출구가 중간토출구로부터 일정정도의 간격을 유지하게 되어 토출구와 바이패스구멍을 통해 토출되는 냉매에 대한 유동저항을 최소화할 수 있다.As another example, a support member for supporting the retainer may be provided on the inner surface of the retainer insertion groove. This allows the bypass hole and the discharge port to maintain a certain distance from the intermediate discharge port, thereby minimizing the flow resistance of the refrigerant discharged through the discharge port and the bypass hole.
예를 들어, 상기 지지부재는, 제1지지부재 및 제2지지부재를 포함할 수 있다. 상기 제1지지부재는 환형으로 형성되어 상기 리테이너삽입홈부의 내주면에 미끄러지게 삽입되고, 상기 제2지지부재는 상기 제1지지부재를 기준으로 상기 리테이너의 반대쪽에 구비되어 상기 리테이너삽입홈부의 내주면에 고정될 수 있다. 이를 통해, 리테이너를 포함한 바이패스밸브는 리테이너지지부재에 의해 비선회스크롤에 용이하면서도 안정적으로 고정될 수 있다.For example, the support member may include a first support member and a second support member. The first support member is formed in an annular shape and is slidably inserted into the inner surface of the retainer insertion groove, and the second support member is provided on the opposite side of the retainer with respect to the first support member and may be fixed to the inner surface of the retainer insertion groove. Through this, the bypass valve including the retainer can be easily and stably fixed to the non-orbiting scroll by the retainer support member.
또 다른 예로, 상기 비선회스크롤의 배면에는 그 비선회스크롤을 상기 선회스크롤쪽으로 가압하는 배압실조립체를 향해 단일체로 연장되어 그 내주면에 상기 리테이너삽입홈부가 구비되는 배압돌부가 형성될 수 있다. 상기 배압돌부에는 상기 압축실과 연통되는 배압구멍이 상기 배압돌부의 단부면으로 관통되어 형성될 수 있다. 상기 배압실조립체는, 상기 배압돌부에 미끄러지게 삽입되어 상기 배압돌부의 단부면과 함께 배압실을 형성하는 플로팅플레이트로 이루어질 수 있다. 이를 통해, 배압실조립체(160)를 간소화할 수 있을 뿐만 아니라 그 배압실조립체를 비선회스크롤에 체결하지 않아도 되어 비선회경판부의 두께를 줄일 수 있다.As another example, a back pressure projection may be formed on the back surface of the non-orbiting scroll, which extends as a single body toward a back pressure chamber assembly that pressurizes the non-orbiting scroll toward the orbiting scroll, and which has the retainer insertion groove formed on its inner surface. A back pressure hole communicating with the compression chamber may be formed through an end surface of the back pressure projection. The back pressure chamber assembly may be formed of a floating plate that is slidably inserted into the back pressure projection and forms a back pressure chamber together with the end surface of the back pressure projection. Through this, not only can the back pressure chamber assembly (160) be simplified, but also the back pressure chamber assembly does not need to be fastened to the non-orbiting scroll, so that the thickness of the non-orbiting plate portion can be reduced.
예를 들어, 상기 플로팅플레이트는, 외측실링부, 내측실링부 및 연결실링부를 포함할 수 있다. 상기 외측실링부는 상기 배압돌부의 외주면에 미끄러지게 삽입되고, 상기 내측실링부는 상기 배압돌부의 내주면에 미끄러지게 삽입되며, 상기 연결실링부는 상기 외측실링부와 상기 내측실링부 사이를 연결할 수 있다. 상기 배압돌부를 마주보는 상기 연결실링부의 일측면에는 배압공간부가 함몰지게 형성될 수 있다. 이를 통해, 배압실이 긴밀하게 밀봉될 뿐만 아니라 플로팅플레이트가 배압돌부에 밀착되더라도 플로팅플레이트와 배압돌부 사이에는 배압실이 형성할 수 있다.For example, the floating plate may include an outer sealing portion, an inner sealing portion, and a connecting sealing portion. The outer sealing portion may be slidably inserted into an outer surface of the back pressure projection portion, the inner sealing portion may be slidably inserted into an inner surface of the back pressure projection portion, and the connecting sealing portion may connect between the outer sealing portion and the inner sealing portion. A back pressure space portion may be formed to be sunken on one side of the connecting sealing portion facing the back pressure projection portion. Through this, not only is the back pressure room tightly sealed, but even when the floating plate is in close contact with the back pressure projection portion, a back pressure room may be formed between the floating plate and the back pressure projection portion.
구체적으로, 상기 내측실링부의 내주측에는 상기 토출구와 연통되는 중간토출구가 형성될 수 있다. 상기 중간토출구의 내주측에는 상기 토출구를 개폐하는 토출밸브가 미끄러지게 삽입되는 밸브안내부가 형성될 수 있다. 이를 통해, 배압실조립체를 간소화하면서도 토출밸브의 거동을 안정적으로 유지할 수 있다. Specifically, an intermediate discharge port communicating with the discharge port may be formed on the inner circumference of the inner sealing portion. A valve guide portion may be formed on the inner circumference of the intermediate discharge port, into which a discharge valve for opening and closing the discharge port is slidably inserted. This simplifies the back pressure chamber assembly while maintaining stable operation of the discharge valve.
또 다른 예로, 상기 비선회스크롤에는 그 비선회스크롤을 상기 선회스크롤쪽으로 가압하는 배압실조립체가 결합될 수 있다. 상기 배압실조립체는, 배압플레이트 및 플로팅플레이트로 이루어질 수 있다. 상기 배압플레이트는 상기 리테이너삽입홈부의 외곽에서 상기 비선회스크롤의 배면에 결합되고, 상기 압축실에 연통되는 배압구멍이 형성될 수 있다. 상기 플로팅플레이트는 상기 배압플레이트에 미끄러지게 삽입되어 상기 배압플레이트와의 사이에 배압실을 형성할 수 있다. 이를 통해, 플로팅플레이트가 더욱 간소화되면서 신속하게 작동하여 케이싱의 저압부와 고압부를 신속하게 분리할 수 있다. As another example, the non-orbiting scroll may be coupled with a back pressure chamber assembly that pressurizes the non-orbiting scroll toward the orbiting scroll. The back pressure chamber assembly may be composed of a back pressure plate and a floating plate. The back pressure plate may be coupled to the back surface of the non-orbiting scroll at the outer edge of the retainer insertion groove, and a back pressure hole communicating with the compression chamber may be formed. The floating plate may be slidably inserted into the back pressure plate to form a back pressure chamber between the floating plate and the non-orbiting scroll. Through this, the floating plate may be further simplified and operate quickly, thereby quickly separating the low-pressure portion and the high-pressure portion of the casing.
구체적으로, 상기 배압플레이트에는 상기 토출구와 연통되는 중간토출구가 형성될 수 있다. 상기 중간토출구의 내주측에는 상기 토출구를 개폐하는 토출밸브가 미끄러지게 삽입되는 밸브수용부가 형성될 수 있다. 이를 통해, 토출밸브가 비선회스크롤에 체결되는 배압플레이트에 미끄러지게 삽입됨에 따라 토출밸브의 거동이 더욱 안정되어 압축효율이 향상될 수 있다.Specifically, the back pressure plate may be formed with an intermediate discharge port that is in communication with the discharge port. A valve receiving portion may be formed on the inner circumference of the intermediate discharge port, into which a discharge valve for opening and closing the discharge port is slidably inserted. Through this, as the discharge valve is slidably inserted into the back pressure plate that is connected to the non-rotating scroll, the behavior of the discharge valve becomes more stable, thereby improving compression efficiency.
본 발명에 따른 스크롤 압축기는, 케이싱, 선회스크롤 및 비선회스크롤을 포함하되, 비선회스크롤의 배면에는 토출구와 바이패스구멍을 수용하여 기설정된 깊이로 함몰되는 리테이너삽입홈부가 형성되고, 리테이너삽입홈부에는 바이패스구멍을 개폐하는 바이패스밸브 및 바이패스밸브의 열림량을 제한하는 리테이너가 삽입되며, 바이패스밸브와 리테이너 중에서 적어도 한 개는 환형으로 형성될 수 있다. 이를 통해, 비선회경판부의 두께가 얇게 형성될 수 있고, 바이패스구멍의 길이가 단축되어 바이패스구멍에서의 사체적이 감소하면서 압축기효율이 향상될 수 있으며, 바이패스밸브 및/또는 리테이너의 제작 및/또는 조립을 용이하게 할 수 있다.A scroll compressor according to the present invention comprises a casing, an orbiting scroll, and a non-orbiting scroll, wherein a retainer insertion groove is formed on the back surface of the non-orbiting scroll to accommodate a discharge port and a bypass hole and to be sunken to a preset depth, and a bypass valve for opening and closing the bypass hole and a retainer for limiting the opening amount of the bypass valve are inserted into the retainer insertion groove, and at least one of the bypass valve and the retainer may be formed in an annular shape. Through this, the thickness of the non-orbiting plate portion can be formed thin, the length of the bypass hole can be shortened, and the dead volume in the bypass hole can be reduced, thereby improving compressor efficiency, and manufacturing and/or assembling the bypass valve and/or the retainer can be facilitated.
본 발명에 따른 스크롤 압축기는, 바이패스밸브가 복수 개의 고정부, 복수 개의 탄성부 및 복수 개의 밸브부를 포함하되, 복수 개의 고정부와 복수 개의 탄성부 그리고 복수 개의 개폐부가 연결되어 환형으로 형성될 수 있다. 이를 통해, 복수 개의 바이패스밸브는 서로 연결되어 단일 부재로 형성됨에 따라 바이패스밸브의 제작 및/또는 조립을 용이하게 할 수 있다.A scroll compressor according to the present invention comprises a bypass valve comprising a plurality of fixed members, a plurality of elastic members, and a plurality of valve members, wherein the plurality of fixed members, the plurality of elastic members, and the plurality of opening/closing members are connected to form an annular shape. This allows the plurality of bypass valves to be connected to each other and formed into a single member, thereby facilitating the manufacture and/or assembly of the bypass valve.
본 발명에 따른 스크롤 압축기는, 리테이너가 복수 개의 밸브고정부, 복수 개의 연결지지부 및 복수 개의 밸브지지부를 포함하되, 복수 개의 밸브고정부와 복수 개의 연결지지부 그리고 복수 개의 밸브지지부가 서로 연결될 수 있다. 이를 통해, 복수 개의 리테이너는 서로 연결되어 단일 부재로 형성됨에 따라 리테이너의 제작 및/또는 조립을 용이하게 할 수 있다.A scroll compressor according to the present invention comprises a retainer comprising a plurality of valve fixing portions, a plurality of connection support portions, and a plurality of valve support portions, wherein the plurality of valve fixing portions, the plurality of connection support portions, and the plurality of valve support portions can be interconnected. This allows the plurality of retainers to be interconnected to form a single member, thereby facilitating the manufacture and/or assembly of the retainer.
본 발명에 따른 스크롤 압축기는, 비선회스크롤에 배압실조립체를 향해 단일체로 연장되는 배압돌부가 형성되고, 배압돌부에는 배압돌부의 단부면과 함께 배압실을 형성하는 플로팅플레이트가 미끄러지게 삽입될 수 있다. 이를 통해, 배압실조립체(160)를 간소화할 수 있을 뿐만 아니라 그 배압실조립체를 비선회스크롤에 체결하지 않아도 되어 비선회경판부의 두께를 줄일 수 있다.According to the present invention, a scroll compressor is provided with a back pressure projection formed on a non-orbiting scroll that extends as a single body toward a back pressure chamber assembly, and a floating plate that forms a back pressure chamber together with an end face of the back pressure projection can be slidably inserted into the back pressure projection. This not only simplifies the back pressure chamber assembly (160), but also reduces the thickness of the non-orbiting plate portion by eliminating the need to fasten the back pressure chamber assembly to the non-orbiting scroll.
본 발명에 따른 스크롤 압축기는, 배압실조립체가 비선회스크롤에 체결되는 배압플레이트 및 그 배압플레이트에 미끄러지게 삽입되어 배압실을 형성하는 플로팅플레이트로 이루어질 수 있다. 이를 통해, 플로팅플레이트가 더욱 간소화되면서 신속하게 작동하여 케이싱의 저압부와 고압부를 신속하게 분리할 수 있다.A scroll compressor according to the present invention may comprise a back pressure chamber assembly comprising a back pressure plate connected to a non-rotating scroll and a floating plate slidably inserted into the back pressure plate to form a back pressure chamber. This allows the floating plate to be further simplified and operate quickly, thereby quickly separating the low-pressure and high-pressure sections of the casing.
도 1은 본 발명에 따른 스크롤 압축기의 내부를 보인 종단면도.Fig. 1 is a longitudinal cross-sectional view showing the inside of a scroll compressor according to the present invention.
도 2는 도 1에서 비선회스크롤과 배압실조립체를 분해하여 상측에서 보인 사시도.Figure 2 is a perspective view of the non-rotating scroll and back pressure chamber assembly in Figure 1, viewed from above.
도 3은 도 1에서 비선회스크롤과 배압조립체를 분해하여 일부를 하측에서 보인 사시도.Figure 3 is a perspective view showing a portion of the non-rotating scroll and back pressure assembly in Figure 1 disassembled from below.
도 4는 도 1에서 비선회스크롤과 배압실조립체를 조립하여 보인 단면도.Fig. 4 is a cross-sectional view showing the assembled non-rotating scroll and back pressure chamber assembly of Fig. 1.
도 5는 도 1에서 바이패스밸브와 리테이너를 비선회스크롤에서 분리하여 보인 사시도.Fig. 5 is a perspective view showing the bypass valve and retainer separated from the non-rotating scroll in Fig. 1.
도 6은 도 5에서 바이패스밸브와 리테이너를 비선회스크롤에 조립하여 보인 평면도.Fig. 6 is a plan view showing the bypass valve and retainer assembled to the non-rotating scroll in Fig. 5.
도 7은 도 6의 "Ⅶ-Ⅶ"선단면도.Figure 7 is a cross-sectional view taken along line “Ⅶ-Ⅶ” of Figure 6.
도 8은 배압실조립체에 대한 다른 실시예를 보인 종단면도.Fig. 8 is a cross-sectional view showing another embodiment of a pressure chamber assembly.
도 9는 도 8에서 비선회스크롤과 배압조립체를 분해하여 일부를 하측에서 보인 사시도.Fig. 9 is a perspective view showing a part of the non-rotating scroll and back pressure assembly in Fig. 8 disassembled from below.
도 10은 도 8에서 비선회스크롤과 배압실조립체를 조립하여 보인 단면도.Fig. 10 is a cross-sectional view showing the assembled non-rotating scroll and back pressure chamber assembly of Fig. 8.
이하, 본 발명에 의한 스크롤 압축기를 첨부도면에 도시된 일실시예에 의거하여 상세하게 설명한다.Hereinafter, a scroll compressor according to the present invention will be described in detail based on an embodiment illustrated in the attached drawings.
통상, 스크롤 압축기는 케이싱의 내부공간에 구동부(전동부)와 압축부가 함께 설치되는지 여부에 따라 개방형 또는 밀폐형으로 구분될 수 있다. 전자는 구동부를 이루는 전동부가 압축부와 분리되어 구비되는 방식이고, 밀폐형은 전동부가 압축부와 같은 케이싱의 내부에 구비되는 방식이다. 이하에서는 밀폐형 스크롤 압축기를 예로 들어 설명하지만, 반드시 밀폐형 스크롤 압축기로 한정되지 않는다. 다시 말해 본 발명은 전동부와 압축부가 분리되는 개방형 스크롤 압축기에도 동일하게 적용될 수 있다.Typically, scroll compressors can be categorized as open or sealed types depending on whether the drive unit (transmission unit) and the compression unit are installed together in the internal space of the casing. The former is a type in which the transmission unit forming the drive unit is installed separately from the compression unit, while the sealed type is a type in which the transmission unit is installed within the same casing as the compression unit. The following description will use a sealed scroll compressor as an example, but is not necessarily limited to a sealed scroll compressor. In other words, the present invention can be equally applied to an open scroll compressor in which the transmission unit and the compression unit are separated.
또한, 스크롤 압축기는 케이싱의 내부공간, 특히 밀폐형 스크롤 압축기에서 전동부를 수용하는 공간이 어떤 압력부를 형성하는가에 따라 저압식 압축기 또는 고압식 압축기로 구분된다. 전자는 상기 공간이 저압부를 형성하는 것으로 냉매흡입관이 상기 공간에 연통되고, 후자는 상기 공간이 고압부를 형성하는 것으로 냉매흡입관이 케이싱을 관통하여 압축부에 직접 연결된다. 본 실시예는 저압식 스크롤 압축기를 예로 들어 설명한다. 하지만 저압식 스크롤 압축기에 한정되지는 않는다.In addition, scroll compressors are classified into low-pressure compressors and high-pressure compressors depending on the pressure part formed by the internal space of the casing, particularly the space accommodating the electric motor in a hermetic scroll compressor. In the former, the space forms a low-pressure part, and the refrigerant suction pipe is connected to the space, and in the latter, the space forms a high-pressure part, and the refrigerant suction pipe penetrates the casing and is directly connected to the compression part. This embodiment is described using a low-pressure scroll compressor as an example. However, it is not limited to the low-pressure scroll compressor.
또한, 스크롤 압축기는 회전축이 지면에 대해 수직하게 배치되는 종형 스크롤 압축기 및 회전축이 지면에 대해 평행하게 배치되는 횡형 스크롤 압축기로 구분될 수 있다. 예를 들어 종형 스크롤 압축기에서 상측은 지면에 대해 반대쪽을, 하측은 지면을 향하는 쪽으로 정의될 수 있다. 이하에서는 종형 스크롤 압축기를 예로 들어 설명한다. 하지만 횡형 스크롤 압축기에도 동일하게 또는 유사하게 적용될 수 있다. 따라서 이하에서 축방향은 회전축의 축방향으로, 반경방향은 회전축의 반경방향으로 이해되며, 축방향은 상하방향으로, 반경방향은 좌우측면으로, 내주면은 상면으로, 축방향 반경방향은 측면으로 각각 이해될 수 있다.In addition, scroll compressors can be divided into vertical scroll compressors in which the rotation axis is arranged perpendicular to the ground and horizontal scroll compressors in which the rotation axis is arranged parallel to the ground. For example, in a vertical scroll compressor, the upper side can be defined as the side opposite to the ground, and the lower side can be defined as the side facing the ground. The following description will be given using a vertical scroll compressor as an example. However, the same or similar application can be applied to a horizontal scroll compressor. Therefore, the axial direction is understood as the axial direction of the rotation axis, the radial direction is understood as the radial direction of the rotation axis, and the axial direction can be understood as the up-down direction, the radial direction can be understood as the left and right sides, the inner surface can be understood as the upper surface, and the axial radial direction can be understood as the side, respectively.
도 1은 본 발명에 따른 스크롤 압축기의 내부를 보인 종단면도이고, 도 2는 도 1에서 비선회스크롤과 배압실조립체를 분해하여 상측에서 보인 사시도이며, 도 3은 도 1에서 비선회스크롤과 배압조립체를 분해하여 일부를 하측에서 보인 사시도이고, 도 4는 도 1에서 비선회스크롤과 배압실조립체를 조립하여 보인 단면도이다.FIG. 1 is a longitudinal cross-sectional view showing the inside of a scroll compressor according to the present invention, FIG. 2 is a perspective view showing the non-orbiting scroll and the back pressure chamber assembly in FIG. 1 disassembled and viewed from above, FIG. 3 is a perspective view showing a part of the non-orbiting scroll and the back pressure chamber assembly in FIG. 1 disassembled and viewed from below, and FIG. 4 is a cross-sectional view showing the non-orbiting scroll and the back pressure chamber assembly in FIG. 1 assembled.
도 1을 참조하면, 본 실시예에 따른 스크롤 압축기는 케이싱(110)의 하반부에는 전동부를 이루는 구동모터(120)가 설치되고, 구동모터(120)의 상측에는 압축부를 이루는 메인프레임(130), 선회스크롤(140), 비선회스크롤(150), 배압실조립체(160) 및 밸브조립체(170)가 설치된다. 전동부는 회전축(125)의 일단에 결합되고, 압축부는 회전축(125)의 타단에 결합된다. 이에 따라 압축부는 회전축(125)에 의해 전동부에 연결되어 전동부의 회전력에 의해 작동하게 된다.Referring to FIG. 1, in the scroll compressor according to the present embodiment, a driving motor (120) forming an electric power unit is installed in the lower half of a casing (110), and a main frame (130), a rotating scroll (140), a non-rotating scroll (150), a back pressure chamber assembly (160), and a valve assembly (170) forming a compression unit are installed in the upper part of the driving motor (120). The electric power unit is coupled to one end of a rotating shaft (125), and the compression unit is coupled to the other end of the rotating shaft (125). Accordingly, the compression unit is connected to the electric power unit by the rotating shaft (125) and operates by the rotational force of the electric power unit.
도 1을 참조하면, 본 실시예에 따른 케이싱(110)은 원통쉘(111), 상부캡(112) 및 하부캡(113)을 포함할 수 있다.Referring to FIG. 1, the casing (110) according to the present embodiment may include a cylindrical shell (111), an upper cap (112), and a lower cap (113).
원통쉘(111)은 상하 양단이 개구된 원통 형상이고, 전술한 구동모터(120)와 메인프레임(130)이 내주면에 삽입되어 고정된다. 원통쉘(111)의 상반부에는 터미널브라켓(미도시)이 결합된다. 터미널브라켓에는 외부전원을 구동모터(120)에 전달하기 위한 터미널(미도시)이 관통 결합된다. 또한 원통쉘(111)의 상반부, 예를 들어 구동모터(120)의 상측에는 후술할 냉매흡입관(117)이 관통되어 결합된다.The cylindrical shell (111) has a cylindrical shape with both upper and lower ends open, and the aforementioned driving motor (120) and main frame (130) are inserted and fixed to the inner surface. A terminal bracket (not shown) is coupled to the upper half of the cylindrical shell (111). A terminal (not shown) for transmitting external power to the driving motor (120) is coupled through the terminal bracket. In addition, a refrigerant suction pipe (117), which will be described later, is coupled through the upper half of the cylindrical shell (111), for example, the upper side of the driving motor (120).
상부캡(112)은 원통쉘(111)의 개구된 상단을 복개하도록 결합된다. 하부캡(113)은 원통쉘(111)의 개구된 하단을 복개하도록 결합된다. 원통쉘(111)과 상부캡(112)의 사이에는 후술할 고저압분리판(115)의 테두리가 삽입되어 원통쉘(111)과 상부캡(112)에 함께 용접 결합된다. 원통쉘(111)과 하부캡(113)의 사이에는 후술할 지지브라켓(116)의 테두리가 삽입되어 원통쉘(111)과 하부캡(113)에 함께 용접 결합될 수 있다. 이에 따라 케이싱(110)의 내부공간은 밀봉된다.The upper cap (112) is coupled to cover the opened upper part of the cylindrical shell (111). The lower cap (113) is coupled to cover the opened lower part of the cylindrical shell (111). The rim of a high-low pressure separation plate (115), which will be described later, is inserted between the cylindrical shell (111) and the upper cap (112) and is welded together to the cylindrical shell (111) and the upper cap (112). The rim of a support bracket (116), which will be described later, can be inserted between the cylindrical shell (111) and the lower cap (113) and is welded together to the cylindrical shell (111) and the lower cap (113). Accordingly, the internal space of the casing (110) is sealed.
고저압분리판(115)의 테두리는 전술한 바와 같이 케이싱(110)에 용접 결합된다. 고저압분리판(115)의 중앙부는 상부캡(112)의 상측면을 향해 돌출되도록 절곡되어 후술할 배압실조립체(160)의 상측에 배치된다. 고저압분리판(115)보다 하측에는 냉매흡입관(117)이, 상측에는 냉매토출관(118)이 각각 연통된다. 이에 따라 고저압분리판(115)의 하측은 흡입공간을 이루는 저압부(110a)가, 상측에는 토출공간을 이루는 고압부(110b)가 각각 형성될 수 있다.The rim of the high-low pressure separator (115) is welded to the casing (110) as described above. The central portion of the high-low pressure separator (115) is bent so as to protrude toward the upper surface of the upper cap (112) and is placed on the upper side of the back pressure chamber assembly (160) to be described later. A refrigerant suction pipe (117) is connected to the lower side of the high-low pressure separator (115), and a refrigerant discharge pipe (118) is connected to the upper side. Accordingly, a low pressure portion (110a) forming a suction space can be formed on the lower side of the high-low pressure separator (115), and a high pressure portion (110b) forming a discharge space can be formed on the upper side.
또한, 고저압분리판(115)의 중앙에는 관통구멍(115a)이 형성될 수 있다. 관통구멍(115a)에는 후술할 플로팅플레이트(165)가 착탈되는 실링플레이트(1151)가 삽입되어 결합된다. 저압부(110a)와 고압부(110b)는 플로팅플레이트(165)와 실링플레이트(1151)의 착탈에 의해 차단되거나 또는 실링플레이트(1151)의 고저압연통구멍(1151a)을 통해 연통될 수 있다.In addition, a through hole (115a) may be formed in the center of the high-low pressure separator (115). A sealing plate (1151) from which a floating plate (165) to be described later is detachably attached is inserted and coupled into the through hole (115a). The low-pressure section (110a) and the high-pressure section (110b) may be blocked by attaching or detaching the floating plate (165) and the sealing plate (1151), or may be communicated through the high-low pressure communication hole (1151a) of the sealing plate (1151).
또한, 하부캡(113)은 저압부(110a)를 이루는 원통쉘(111)의 하반부와 함께 오일저장공간(110c)을 형성하게 된다. 다시 말해 오일저장공간(110c)은 저압부(110a)의 하반부에 형성되는 것으로, 오일저장공간(110c)은 저압부(110a)의 일부를 이루게 된다.In addition, the lower cap (113) forms an oil storage space (110c) together with the lower half of the cylindrical shell (111) forming the low-pressure portion (110a). In other words, the oil storage space (110c) is formed in the lower half of the low-pressure portion (110a), and the oil storage space (110c) forms a part of the low-pressure portion (110a).
도 1을 참조하면, 본 실시예에 따른 구동모터(120)는 저압부(110a)의 하반부에 설치되며, 고정자(121) 및 회전자(122)를 포함할 수 있다. 고정자(121)는 원통쉘(111)의 내벽면에 열간압입으로 고정되고, 회전자(122)는 고정자(121)의 내부에 회전 가능하게 구비될 수 있다.Referring to Fig. 1, the driving motor (120) according to the present embodiment is installed in the lower half of the low-pressure portion (110a) and may include a stator (121) and a rotor (122). The stator (121) is fixed to the inner wall surface of the cylindrical shell (111) by hot pressing, and the rotor (122) may be rotatably provided inside the stator (121).
고정자(121)는 고정자코어(1211) 및 고정자코일(1212)을 포함할 수 있다.The stator (121) may include a stator core (1211) and a stator coil (1212).
고정자코어(1211)는 원통형상으로 형성되고, 원통쉘(111)의 내주면에 열간압입으로 고정된다. 고정자코일(1212)은 고정자코어(1211)에 권선되고, 케이싱(110)에 관통 결합되는 터미널(미도시)을 통해 외부전원과 전기적으로 연결된다. The stator core (1211) is formed in a cylindrical shape and is fixed to the inner surface of the cylindrical shell (111) by hot pressing. The stator coil (1212) is wound around the stator core (1211) and is electrically connected to an external power source through a terminal (not shown) that is connected through the casing (110).
회전자(122)는 회전자코어(1221) 및 영구자석(1222)을 포함할 수 있다.The rotor (122) may include a rotor core (1221) and a permanent magnet (1222).
회전자코어(1221)는 원통형상으로 형성되고, 고정자코어(1211)의 내부에 기설정된 공극만큼 간격을 두고 회전 가능하게 삽입된다. 영구자석(1222)은 회전자코어(1222)의 내부에 원주방향을 따라 기설정된 간격을 두고 매립된다. The rotor core (1221) is formed in a cylindrical shape and is rotatably inserted into the interior of the stator core (1211) at a predetermined gap interval. Permanent magnets (1222) are embedded in the interior of the rotor core (1222) at a predetermined gap interval along the circumference.
또한, 회전자코어(1221)의 중심에는 회전축(125)이 압입되어 결합된다. 회전축(125)의 상단에는 후술할 선회스크롤(140)이 편심지게 결합된다. 이에 따라 구동모터(120)의 회전력이 회전축(125)을 통해 선회스크롤(140)에 전달될 수 있다.In addition, a rotation shaft (125) is press-fitted and coupled to the center of the rotor core (1221). An orbiting scroll (140), which will be described later, is eccentrically coupled to the upper end of the rotation shaft (125). Accordingly, the rotational force of the driving motor (120) can be transmitted to the orbiting scroll (140) through the rotation shaft (125).
회전축(125)의 상단에는 후술할 선회스크롤(140)에 편심지게 결합되는 편심부(1251)가 형성될 수 있다. 회전축(125)의 하단에는 케이싱(110)의 하부에 저장된 오일을 흡상하기 위한 오일픽업(126)이 설치될 수 있다. 회전축(125)은 내부에 오일유로(1252)가 축방향으로 관통되어 형성될 수 있다.An eccentric portion (1251) that is eccentrically coupled to a rotating scroll (140) to be described later may be formed at the upper end of the rotating shaft (125). An oil pickup (126) for sucking up oil stored in the lower part of the casing (110) may be installed at the lower end of the rotating shaft (125). The rotating shaft (125) may be formed with an oil passage (1252) extending axially therethrough.
도 1을 참조하면, 본 실시예에 따른 메인프레임(130)은 구동모터(120)의 상측에 설치되고, 원통쉘(111)의 내벽면에 열간압입으로 고정되거나 용접되어 고정된다.Referring to FIG. 1, the main frame (130) according to the present embodiment is installed on the upper side of the driving motor (120) and is fixed by hot pressing or welding to the inner wall surface of the cylindrical shell (111).
본 실시예에 따른 메인프레임(130)은 메인플랜지부(131), 메인베어링부(132), 선회공간부(133), 스크롤측지지부(134), 올담링지지부(135) 및 프레임고정부(136)를 포함할 수 있다.The main frame (130) according to the present embodiment may include a main flange portion (131), a main bearing portion (132), a rotation space portion (133), a scroll side support portion (134), an old ring support portion (135), and a frame fixing portion (136).
메인플랜지부(131)는 환형으로 형성되어 케이싱(110)의 저압부(110a)에 수용될 수 있다. 예를 들어 메인플랜지부(131)의 외경은 원통쉘(111)의 내경보다 작게 형성되어 메인플랜지부(131)의 외주면은 원통쉘(111)의 내주면으로부터 이격될 수 있다. 하지만 메인플랜지부(131)의 외주면에서 후술할 프레임고정부(136)가 반경방향으로 돌출될 수 있다. 프레임고정부(136)의 외주면이 케이싱(110)의 내주면에 밀착되어 고정될 수 있다. 이에 따라 프레임(130)은 케이싱(110)에 대해 고정 결합ㄷ될 수 있다.The main flange portion (131) is formed in an annular shape and can be accommodated in the low pressure portion (110a) of the casing (110). For example, the outer diameter of the main flange portion (131) is formed smaller than the inner diameter of the cylindrical shell (111), so that the outer surface of the main flange portion (131) can be spaced apart from the inner surface of the cylindrical shell (111). However, a frame fixing portion (136), which will be described later, can protrude radially from the outer surface of the main flange portion (131). The outer surface of the frame fixing portion (136) can be fixedly attached to the inner surface of the casing (110). Accordingly, the frame (130) can be fixedly coupled to the casing (110).
메인베어링부(132)는 메인플랜지부(131)의 중심부 하면에서 구동모터(120)를 향해 하향으로 돌출될 수 있다. 메인베어링부(132)는 원통 형상으로 된 축수구멍(132a)이 축방향으로 관통될 수 있다. 축수구멍(132a)의 내주면에는 회전축(125)이 삽입되어 반경방향으로 지지될 수 있다. The main bearing portion (132) may protrude downward from the central lower surface of the main flange portion (131) toward the driving motor (120). The main bearing portion (132) may have a cylindrical shaft hole (132a) that may penetrate axially. A rotation shaft (125) may be inserted into the inner circumferential surface of the shaft hole (132a) and supported radially.
선회공간부(133)는 메인플랜지부(131)의 중심부에서 메인베어링부(132)를 향해 기설정된 깊이와 외경으로 함몰될 수 있다. 선회공간부(133)는 후술할 선회스크롤(140)에 구비되는 회전축결합부(143)의 외경보다 크게 형성될 수 있다. 이에 따라 회전축결합부(143)는 선회공간부(133)의 내부에서 선회 가능하게 수용될 수 있다.The pivot space (133) can be sunk from the center of the main flange (131) toward the main bearing (132) to a preset depth and outer diameter. The pivot space (133) can be formed to be larger than the outer diameter of the rotation shaft coupling portion (143) provided in the pivot scroll (140) described later. Accordingly, the rotation shaft coupling portion (143) can be accommodated so as to be pivotable within the pivot space (133).
스크롤측지지부(134)는 메인플랜지부(131)의 상면에서 선회공간부(133)의 주변 둘레를 따라 환형으로 형성될 수 있다. 이에 따라 스크롤측지지부(134)는 후술할 선회경판부(141)의 저면이 축방향으로 지지될 수 있다. The scroll side support portion (134) can be formed in a ring shape along the periphery of the pivot space portion (133) on the upper surface of the main flange portion (131). Accordingly, the scroll side support portion (134) can axially support the lower surface of the pivot plate portion (141) described later.
올담링지지부(135)는 메인플랜지부(131)의 상면에서 스크롤측지지부(134)의 외주면을 따라 환형으로 형성될 수 있다. 이에 따라 올담링(139)은 올담링지지부(135)에 삽입되어 선회 가능하게 수용될 수 있다.The Oldham ring support member (135) can be formed in a ring shape along the outer circumference of the scroll side support member (134) on the upper surface of the main flange member (131). Accordingly, the Oldham ring (139) can be inserted into the Oldham ring support member (135) and rotatably accommodated.
프레임고정부(136)는 올담링지지부(135)의 외곽에서 반경방향으로 연장될 ㅅ수 있다. 프레임고정부(136)는 환형으로 연장되거나 또는 원주방향을 따라 기설정된 간격만큼 이격되는 복수 개의 돌부로 연장될 수 있다. 본 실시예에서는 프레임고정부(136)가 원주방향을 따라 복수 개의 돌부로 형성된 예를 도시하고 있다.The frame fixing member (136) may extend radially from the outer edge of the old ring support member (135). The frame fixing member (136) may extend in an annular shape or may extend as a plurality of protrusions spaced apart at predetermined intervals along the circumferential direction. In the present embodiment, an example in which the frame fixing member (136) is formed as a plurality of protrusions along the circumferential direction is illustrated.
도 1을 참조하면, 본 실시예에 따른 선회스크롤(140)은 회전축(125)에 결합되어 메인프레임(130)과 비선회스크롤(150)의 사이에 구비될 수 있다. 메인프레임(130)과 선회스크롤(140)과의 사이에는 자전방지기구인 올담링(139)이 구비될 수 있다. 이에 따라 선회스크롤(140)은 회전운동이 구속되면서 비선회스크롤(150)에 대해 선회운동을 하게 된다.Referring to FIG. 1, the orbiting scroll (140) according to the present embodiment may be coupled to a rotation shaft (125) and provided between the main frame (130) and the non-orbiting scroll (150). An anti-rotation mechanism, an Oldham ring (139), may be provided between the main frame (130) and the orbiting scroll (140). Accordingly, the orbiting scroll (140) is restrained from rotating and performs an orbiting motion with respect to the non-orbiting scroll (150).
구체적으로, 선회스크롤(140)은, 선회경판부(141), 선회랩(142) 및 회전축결합부(143)를 포함할 수 있다.Specifically, the rotary scroll (140) may include a rotary plate portion (141), a rotary wrap (142), and a rotary shaft coupling portion (143).
선회경판부(141)는 대략 원판 형상으로 형성될 수 있다. 선회경판부(141)의 외경은 프레임(130)의 스크롤측지지부(134)에 얹혀져 축방향으로 지지될 수 있다. 이에 따라 선회경판부(141)와 이를 마주보는 스크롤측지지부(134)는 축방향베어링면(미부호)을 형성하게 된다.The pivot plate (141) can be formed in a roughly circular shape. The outer diameter of the pivot plate (141) can be supported in the axial direction by being placed on the scroll side support (134) of the frame (130). Accordingly, the pivot plate (141) and the scroll side support (134) facing it form an axial bearing surface (not shown).
선회랩(142)은 비선회스크롤(150)을 마주보는 선회경판부(141)의 상면에서 기설정된 높이로 돌출되어 나선형으로 형성될 수 있다. 선회랩(142)은 후술할 비선회스크롤(150)의 비선회랩(152)과 맞물려 선회운동을 하도록 그 비선회랩(152)에 대응되게 형성될 수 있다. 이에 따라 선회랩(142)은 비선회랩(152)과 함께 압축실(V)을 형성하게 된다. The orbiting wrap (142) may be formed in a spiral shape by protruding at a preset height from the upper surface of the orbiting plate (141) facing the non-orbiting scroll (150). The orbiting wrap (142) may be formed corresponding to the non-orbiting wrap (152) of the non-orbiting scroll (150) to perform an orbiting motion by interlocking with the non-orbiting wrap (152). Accordingly, the orbiting wrap (142) forms a compression chamber (V) together with the non-orbiting wrap (152).
압축실(V)은 선회랩(142)을 기준으로 제1압축실(V1)과 제2압축실(V2)로 이루어질 수 있다. 제1압축실(V1)과 제2압축실(V2)은 각각 흡입압실(미부호), 중간압실(미부호), 토출압실(미부호)이 연속으로 형성될 수 있다. 이하에서는 선회랩(142)의 외측면과 이를 마주보는 비선회랩(152)의 내측면 사이에 형성되는 압축실을 제1압축실(V1)로, 선회랩(142)의 내측면과 이를 마주보는 비선회랩(152)의 외측면 사이에 형성되는 압축실을 제2압축실(V2)로 각각 정의하여 설명한다.The compression chamber (V) may be composed of a first compression chamber (V1) and a second compression chamber (V2) based on the orbital wrap (142). The first compression chamber (V1) and the second compression chamber (V2) may each be formed in series with a suction pressure chamber (not symbolized), an intermediate pressure chamber (not symbolized), and a discharge pressure chamber (not symbolized). Hereinafter, the compression chamber formed between the outer surface of the orbital wrap (142) and the inner surface of the non-orbital wrap (152) facing it is defined as the first compression chamber (V1), and the compression chamber formed between the inner surface of the orbital wrap (142) and the outer surface of the non-orbital wrap (152) facing it is defined as the second compression chamber (V2).
회전축결합부(143)는 선회경판부(141)의 하면에서 메인프레임(130)을 향해 돌출 형성될 수 있다. 회전축결합부(143)는 원통 형상으로 형성되어 부시베어링으로 된 선회베어링(미도시)이 압입될 수 있다.The rotary shaft coupling portion (143) can be formed to protrude from the lower surface of the pivot plate portion (141) toward the main frame (130). The rotary shaft coupling portion (143) is formed in a cylindrical shape, and a pivot bearing (not shown) made of a bushing bearing can be press-fitted therein.
도 1 내지 도 3을 참조하면, 본 실시예에 따른 비선회스크롤(150)은 선회스크롤(140)을 사이에 두고 메인프레임(130)의 상부에 배치될 수 있다. 비선회스크롤(150)은 메인프레임(130)에 고정 결합될 수도 있고, 상하방향으로 이동가능하게 결합될 수도 있다. 본 실시예에서는 비선회스크롤(150)이 메인프레임(130)에 대해 축방향으로 이동 가능하게 결합되는 예를 도시하고 있다.Referring to FIGS. 1 to 3, the non-orbiting scroll (150) according to the present embodiment may be placed on the upper portion of the main frame (130) with the orbiting scroll (140) interposed therebetween. The non-orbiting scroll (150) may be fixedly coupled to the main frame (130) or may be coupled so as to be movable in the vertical direction. The present embodiment illustrates an example in which the non-orbiting scroll (150) is coupled so as to be movable in the axial direction with respect to the main frame (130).
본 실시예에 따른 비선회스크롤(150)은 비선회경판부(151), 비선회랩(152), 비선회측벽부(153), 가이드돌부(154) 및 배압돌부(155)를 포함할 수 있다.A non-orbiting scroll (150) according to the present embodiment may include a non-orbiting plate portion (151), a non-orbiting wrap (152), a non-orbiting side wall portion (153), a guide projection portion (154), and a back pressure projection portion (155).
비선회경판부(151)는 원판 모양으로 형성되어 케이싱(110)의 저압부(110a)에서 횡방향으로 배치될 수 있다. 비선회경판부(151)의 중앙부, 다시 말해 후술할 리테이너수용홈부(156)에는 토출구(1511) 및 바이패스구멍(1512)이 축방향으로 관통되어 형성될 수 있다. 토출구(1511)는 비선회경판부(151)의 중심에 형성되고, 바이패스구멍(1512)은 토출구(1511)가 연통되는 압축실(V)의 압력보다 낮은 압력을 갖는 압축실(V)에 연통되도록 형성될 수 있다.The non-rotating plate portion (151) may be formed in a disc shape and may be arranged laterally in the low-pressure portion (110a) of the casing (110). A discharge port (1511) and a bypass hole (1512) may be formed to penetrate axially in the central portion of the non-rotating plate portion (151), that is, in the retainer receiving groove portion (156) described later. The discharge port (1511) may be formed in the center of the non-rotating plate portion (151), and the bypass hole (1512) may be formed to communicate with a compression chamber (V) having a lower pressure than the pressure of the compression chamber (V) to which the discharge port (1511) is connected.
토출구(1511)는 제1압축실(V1)의 토출압실(미부호)과 제2압축실(V2)의 토출압실(미부호)이 서로 연통되는 위치에 형성될 수 있다. 이에 따라 제1압축실(V1)에서 압축된 냉매와 제2압축실(V2)에서 압축된 냉매는 토출압실에서 합쳐져 토출구(1511)를 통해 토출공간인 고압부(110b)으로 토출된다.The discharge port (1511) may be formed at a location where the discharge pressure chamber (not symbolized) of the first compression chamber (V1) and the discharge pressure chamber (not symbolized) of the second compression chamber (V2) are connected to each other. Accordingly, the refrigerant compressed in the first compression chamber (V1) and the refrigerant compressed in the second compression chamber (V2) are combined in the discharge pressure chamber and discharged to the high pressure section (110b), which is the discharge space, through the discharge port (1511).
바이패스구멍(1512)은 제1바이패스구멍(1512a) 및 제2바이패스구멍(1512b)을 포함할 수 있다. 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)은 각각 한 개씩의 구멍으로 형성될 수도 있고, 복수 개씩의 구멍으로 형성될 수 있다. 본 실시예는 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)이 복수 개씩의 구멍으로 형성된 예를 도시하고 있다. 이에 따라 선회랩(142)의 랩두께보다 작은 구멍으로 형성되면서도 전체 바이패스구멍(1512)의 면적을 확대할 수 있다. The bypass hole (1512) may include a first bypass hole (1512a) and a second bypass hole (1512b). The first bypass hole (1512a) and the second bypass hole (1512b) may be formed as one hole each, or as multiple holes each. The present embodiment illustrates an example in which the first bypass hole (1512a) and the second bypass hole (1512b) are formed as multiple holes each. Accordingly, the area of the entire bypass hole (1512) can be expanded while being formed as holes smaller than the thickness of the turning wrap (142).
예를 들어, 제1바이패스구멍(1512a)은 제1압축실(V1)에 연통되고, 제2바이패스구멍(1512b)은 제2압축실(V2)에 연통될 수 있다. 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)은 토출구(1511)를 중심에 두고 원주방향을 따라 토출구(1511)의 양쪽, 다시 말해 토출구(1511)보다 흡입측에 각각 형성될 수 있다. 이에 따라 각 압축실(V1)(V2)에서 압축되는 냉매가 과압축되는 경우 토출구(1511)에 도달하기 전에 미리 바이패스되면서 과압축되는 것을 억제할 수 있다.For example, the first bypass hole (1512a) may be connected to the first compression chamber (V1), and the second bypass hole (1512b) may be connected to the second compression chamber (V2). The first bypass hole (1512a) and the second bypass hole (1512b) may be formed on both sides of the discharge hole (1511) along the circumferential direction with the discharge hole (1511) at the center, that is, on the suction side relative to the discharge hole (1511). Accordingly, when the refrigerant compressed in each compression chamber (V1) (V2) is overcompressed, the refrigerant may be bypassed in advance before reaching the discharge hole (1511), thereby suppressing overcompression.
제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)은 후술할 배압돌부(155)의 내주측에 수용될 수 있다. 다시 말해 후술할 배압실조립체(160)를 이루는 플로팅플레이트(165)를 마주보는 비선회경판부(151)의 배면(151a)에는 기설정된 높이만큼 돌출되는 배압돌부(155)가 형성되고, 배압돌부(155)의 중심부에는 앞서 설명한 리테이너수용홈부(156)가 기설정된 깊이만큼 함몰되어 형성될 수 있다. 이에 따라 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)은 토출구(1511)와 함께 리테이너수용홈부(156)의 내부에 형성될 수 있다. 리테이너수용홈부(156)에 대해서는 나중에 배압돌부(155)와 함께 다시 설명한다.The first bypass hole (1512a) and the second bypass hole (1512b) can be accommodated on the inner side of the back pressure projection (155) to be described later. In other words, a back pressure projection (155) that protrudes by a preset height is formed on the back surface (151a) of the non-rotating plate (151) facing the floating plate (165) forming the back pressure chamber assembly (160) to be described later, and the retainer receiving groove (156) described above can be formed by being recessed by a preset depth in the center of the back pressure projection (155). Accordingly, the first bypass hole (1512a) and the second bypass hole (1512b) can be formed on the inside of the retainer receiving groove (156) together with the discharge port (1511). The retainer receiving home portion (156) will be described again later together with the back pressure projection portion (155).
비선회랩(152)은 비선회경판부(151)의 하면에서 축방향으로 연장되어 형성될 수 있다. 비선회랩(152)은 비선회측벽부(153)의 내부에서 나선형으로 형성되며, 선회랩(142)과 맞물리도록 그 선회랩(142)과 대응되게 형성될 수 있다.The non-rotating wrap (152) can be formed to extend axially from the lower surface of the non-rotating plate portion (151). The non-rotating wrap (152) is formed in a spiral shape inside the non-rotating side wall portion (153), and can be formed to correspond to the rotating wrap (142) so as to be interlocked with the rotating wrap (142).
비선회측벽부(153)는 비선회랩(152)을 감싸도록 비선회경판부(151)의 하면 가장자리에서 축방향으로 연장되어 환형으로 형성될 수 있다. 비선회측벽부(153)의 외주면 일측에는 반경방향으로 관통되는 흡입구(1531)가 형성될 수 있다. 이에 따라 제1압축실(V1)과 제2압축실(V2)은 외곽에서 중심으로 갈수록 체적이 좁아지면서 흡입된 냉매를 압축하게 된다.The non-rotating side wall portion (153) may be formed in an annular shape by extending axially from the lower edge of the non-rotating plate portion (151) to surround the non-rotating wrap (152). A suction port (1531) penetrating radially may be formed on one side of the outer peripheral surface of the non-rotating side wall portion (153). Accordingly, the first compression chamber (V1) and the second compression chamber (V2) compress the suctioned refrigerant while their volumes become narrower from the outer periphery to the center.
가이드돌부(154)는 비선회측벽부(153)의 하측 외주면에서 반경방향으로 연장될 수 있다. 가이드돌부(154)는 한 개의 환형으로 형성될 수도 있고, 복수 개가 원주방향을 따라 기설정된 간격을 두고 형성될 수도 있다. 본 실시예는 복수 개의 가이드돌부(154)가 원주방향을 따라 기설정된 간격을 두고 형성되는 예를 중심으로 설명한다.The guide protrusion (154) may extend radially from the lower outer circumference of the non-rotating side wall (153). The guide protrusion (154) may be formed in a single ring shape, or a plurality of guide protrusions (154) may be formed at predetermined intervals along the circumference. This embodiment will be described with reference to an example in which a plurality of guide protrusions (154) are formed at predetermined intervals along the circumference.
배압돌부(155)는 후술할 플로팅플레이트(165)가 미끄러지게 삽입되어 그 플로팅플레이트(165)와 함께 배압실(160a)을 형성하는 것으로, 비선회경판부(151)의 배면(151a)에서 고저압분리판(115)을 향해 돌출되어 형성될 수 있다. 예를 들어 배압돌부(155)는 비선회경판부(151)의 배면(151a)에서 원주방향을 따라 환형으로 형성될 수 있다. 이에 따라 후술할 배압실조립체(160)가 플로팅플레이트(165)만으로 이루어지게 되어 배압실조립체(160)를 간소화할 수 있을 뿐만 아니라, 그 배압실조립체(160)를 비선회스크롤(150)에 체결하지 않아도 되어 비선회경판부(151)의 두께를 줄일 수 있다.The back pressure projection (155) is formed by slidingly inserting a floating plate (165) to be described later to form a back pressure chamber (160a) together with the floating plate (165), and may be formed by protruding toward the high-low pressure separation plate (115) from the back surface (151a) of the non-rotating plate portion (151). For example, the back pressure projection (155) may be formed in an annular shape along the circumference on the back surface (151a) of the non-rotating plate portion (151). Accordingly, the back pressure chamber assembly (160) to be described later is formed only by the floating plate (165), so that the back pressure chamber assembly (160) can be simplified, and the back pressure chamber assembly (160) does not have to be fastened to the non-rotating scroll (150), so that the thickness of the non-rotating plate portion (151) can be reduced.
예를 들어, 배압돌부(155)는 기설정된 높이와 폭을 갖는 원형으로 형성될 수 있다. 이에 따라 배압돌부(155) 및/또는 후술할 플로팅플레이트(165)의 제작이 용이할 수 있다. 하지만 경우에 따라서는 배압돌부(155)가 다각형 모양으로 형성될 수도 있다. 이 경우에는 후술할 리테이너수용홈부(156)의 형상을 최적화할 수 있다. For example, the back pressure projection (155) may be formed in a circular shape with a preset height and width. Accordingly, the production of the back pressure projection (155) and/or the floating plate (165) described later may be facilitated. However, in some cases, the back pressure projection (155) may be formed in a polygonal shape. In this case, the shape of the retainer receiving groove (156) described later can be optimized.
도 4를 참조하면, 배압돌부(155)는 후술할 플로팅플레이트(165)가 축방향을 따라 이동하면서도 후술할 밸브안내부(165d)의 길이를 확보하는 동시에 배압실(160a)에 대한 실링길이를 확보할 수 있는 정도의 높이로 형성될 수 있다. 예를 들어 배압돌부(155)의 내주측높이는 그 배압돌부(155)의 외주측높이보다 낮거나 같게 형성될 수 있다. 다시 말해 배압돌부(155)의 내주측깊이는 그 배압돌부(155)의 외주측깊이보다 크거나 같게 형성될 수 있다. 이에 따라 배압돌부(155)의 외주측에서의 비선회경판부(151)의 두께를 가능한 한 얇게 형성하여 제조비용을 낮추면서도 비선회스크롤(150)을 포함한 스크롤 압축기를 경량화할 수 있다. 아울러 배압돌부(155)의 내주측에서의 비선회경판부(151)의 두께를 가능한 한 얇게 형성하여 제1바이패스구멍(1512a) 및 제2바이패스구멍(1512b)의 각 길이(L2)를 단축하면서도 리테이너수용홈부(156)의 두께를 적정하게 확보하여 후술할 리테이너(173)를 안정적으로 고정할 수 있다.Referring to FIG. 4, the back pressure projection (155) can be formed to a height that can secure the length of the valve guide (165d) to be described later while allowing the floating plate (165) to be described later to move along the axial direction, while also securing the sealing length for the back pressure chamber (160a). For example, the inner circumferential height of the back pressure projection (155) can be formed to be lower than or equal to the outer circumferential height of the back pressure projection (155). In other words, the inner circumferential depth of the back pressure projection (155) can be formed to be greater than or equal to the outer circumferential depth of the back pressure projection (155). Accordingly, the thickness of the non-orbiting plate (151) on the outer circumferential side of the back pressure projection (155) can be formed as thin as possible, thereby lowering the manufacturing cost and reducing the weight of the scroll compressor including the non-orbiting scroll (150). In addition, by forming the thickness of the non-rotating plate (151) on the inner side of the back pressure projection (155) as thin as possible, the lengths (L2) of the first bypass hole (1512a) and the second bypass hole (1512b) can be shortened, while the thickness of the retainer receiving groove (156) can be appropriately secured, so that the retainer (173) described later can be stably fixed.
또한, 배압돌부(155)에는 압축실(V)에서 그 배압돌부(155)의 단부면으로 관통되는 배압구멍(1551)이 형성될 수 있다. 배압구멍(1551)은 한 개만 형성될 수도 있고, 복수 개의 압축실(V1)(V2)에 연통되도록 복수 개가 형성될 수도 있다. 전자는 배압구멍(1551)의 제작이 용이할 뿐만 아니라 일정한 압력의 배압력을 확보할 수 있고, 후자는 배압실(160a)의 압력을 적정하게 조절할 수 있다. 본 실시예는 한 개의 배압구멍(1551)이 형성된 예를 도시하고 있다.In addition, a back pressure hole (1551) may be formed in the back pressure projection (155) that penetrates from the compression chamber (V) to the end surface of the back pressure projection (155). Only one back pressure hole (1551) may be formed, or a plurality of back pressure holes may be formed so as to be connected to a plurality of compression chambers (V1) (V2). The former is easy to manufacture the back pressure hole (1551) and can secure a constant back pressure, and the latter can appropriately control the pressure in the back pressure chamber (160a). This embodiment illustrates an example in which one back pressure hole (1551) is formed.
도면으로 도시하지는 않았으나, 배압구멍(1551)에는 그 배압구멍(1551)을 선택적으로 개폐하는 배압조절밸브(미도시)가 구비될 수도 있다. 이 경우 배압실(160a)의 압력을 일정하게 유지하여 배압실(160a) 내 압력맥동을 낮출 수 있다.Although not shown in the drawing, the back pressure hole (1551) may be provided with a back pressure control valve (not shown) that selectively opens and closes the back pressure hole (1551). In this case, the pressure in the back pressure chamber (160a) can be maintained at a constant level, thereby reducing pressure pulsation within the back pressure chamber (160a).
또한, 배압돌부(155)의 내주면에는 앞서 설명한 리테이너수용홈부(156)가 형성될 수 있다. 다시 말해 배압돌부(155)가 환형으로 형성됨에 따라 그 배압돌부(155)의 내주측에는 원형의 공간이 형성되고, 이 원형의 공간이 앞서 설명한 리테이너수용홈부(156)를 형성할 수 있다. 리테이너수용홈부(156)의 내부, 다시 말해 리테이너수용홈부(156)의 바닥면에는 앞서 설명한 토출구(1511) 및 바이패스구멍(1512)이 형성될 수 있다.In addition, the retainer receiving groove (156) described above may be formed on the inner surface of the back pressure projection (155). In other words, since the back pressure projection (155) is formed in an annular shape, a circular space is formed on the inner surface of the back pressure projection (155), and this circular space may form the retainer receiving groove (156) described above. The discharge port (1511) and bypass hole (1512) described above may be formed on the inside of the retainer receiving groove (156), that is, on the bottom surface of the retainer receiving groove (156).
본 실시예에 따른 리테이너수용홈부(156)는 비선회경판부(또는 비선회스크롤)(151)의 배면(151a), 정확하게는 배압돌부(155)의 중심부에 기설정된 깊이만큼 함몰지게 형성될 수 있다. 이에 따라 리테이너수용홈부(156)는 바닥면을 이루는 리테이너안착면(1561) 및 리테이너수용홈부(156)의 내주면(측벽면)을 이루며 리테이너안착면(1561)을 둘러싸는 리테이너수용면(1562)으로 이루어진다.The retainer receiving groove (156) according to the present embodiment can be formed to be recessed to a predetermined depth in the back surface (151a) of the non-rotating plate (or non-rotating scroll) (151), more precisely, in the center of the back pressure projection (155). Accordingly, the retainer receiving groove (156) is formed of a retainer seating surface (1561) forming the bottom surface and a retainer receiving surface (1562) forming the inner circumferential surface (side wall surface) of the retainer receiving groove (156) and surrounding the retainer seating surface (1561).
리테이너안착면(1561)은 평평하게 형성되어 앞서 설명한 토출구(1511)와 바이패스구멍(1512a)(1512b)이 각각 형성될 수 있다. 다시 말해 토출구(1511)와 바이패스구멍(1512a)(1512b)은 리테이너안착면(1561)을 축방향으로 관통하여 형성될 수 있다. 이에 따라 토출구(1511)와 바이패스구멍(1512a)(1512b)이 앞서 설명한 바와 같이 리테이너수용홈부(156)의 내부에 형성될 수 있다.The retainer mounting surface (1561) is formed flat, so that the discharge port (1511) and the bypass hole (1512a) (1512b) described above can be formed, respectively. In other words, the discharge port (1511) and the bypass hole (1512a) (1512b) can be formed by penetrating the retainer mounting surface (1561) in the axial direction. Accordingly, the discharge port (1511) and the bypass hole (1512a) (1512b) can be formed inside the retainer receiving groove (156) as described above.
또한, 리테이너안착면(1561)에는 후술할 바이패스밸브(172)와 리테이너(173)를 고정하는 복수 개의 리테이너고정홈(1561a)(1561b)이 형성될 수 있다. 다시 말해 제1리테이너고정홈(1561a)과 제2리테이너고정홈(1561b)이 토출구(1511)를 중심으로 양쪽에서 축방향으로 기설정된 깊이만큼 함몰지게 형성될 수 있다. 이에 따라 후술할 리테이너(173)의 제1고정돌기(1731a) 및 제2고정돌기(1732a)가 후술할 제1바이패스밸브(1721)의 제1고정구멍(1721d) 및 제2바이패스밸브(1722)의 제2고정구멍(1722d)을 각각 통과하여 제1리테이너고정홈(1561a) 및 제2리테이너고정홈(1561b)에 삽입될 수 있다.In addition, a plurality of retainer fixing grooves (1561a) (1561b) for fixing a bypass valve (172) and a retainer (173) to be described later may be formed on the retainer mounting surface (1561). In other words, the first retainer fixing groove (1561a) and the second retainer fixing groove (1561b) may be formed to be recessed in the axial direction on both sides with the discharge port (1511) as the center by a preset depth. Accordingly, the first fixing projection (1731a) and the second fixing projection (1732a) of the retainer (173) to be described later can pass through the first fixing hole (1721d) of the first bypass valve (1721) to be described later and the second fixing hole (1722d) of the second bypass valve (1722), respectively, and be inserted into the first retainer fixing groove (1561a) and the second retainer fixing groove (1561b).
이 경우, 리테이너고정홈(1561a)(1561b)의 깊이는 바이패스구멍(1512a)(1512b)의 길이(L2)보다 작게 형성될 수 있다. 이에 따라 비선회경판부(151)의 두께를 얇게 형성하면서도 바이패스밸브(172)는 리테이너(173)와 함께 비선회스크롤(150)에 안정적으로 고정될 수 있다.In this case, the depth of the retainer fixing groove (1561a)(1561b) can be formed to be smaller than the length (L2) of the bypass hole (1512a)(1512b). Accordingly, while the thickness of the non-rotating plate portion (151) can be formed thin, the bypass valve (172) can be stably fixed to the non-rotating scroll (150) together with the retainer (173).
리테이너고정홈(1561a)(1561b)은 원형단면 형상으로 형성될 수도 있지만, 경우에 따라서는 다각형단면 형상으로 형성될 수도 있다. 전자의 경우는 바이패스밸브(172)의 고정구멍(1721d)(1722d)과 후술할 리테이너(173)의 고정돌기(1731d)(1731d)는 물론 리테이너고정홈(1561a)(1561b)을 용이하게 형성할 수 있는 반면, 후자의 경우는 바이패스밸브(172)와 리테이너(173)를 더욱 안정적으로 고정할 수 있다.The retainer fixing groove (1561a)(1561b) may be formed in a circular cross-section shape, but may also be formed in a polygonal cross-section shape in some cases. In the former case, the fixing hole (1721d)(1722d) of the bypass valve (172) and the fixing projection (1731d)(1731d) of the retainer (173), which will be described later, as well as the retainer fixing groove (1561a)(1561b) can be easily formed, whereas in the latter case, the bypass valve (172) and the retainer (173) can be fixed more stably.
도 4를 참조하면, 본 실시예와 같이 토출구(1511)와 바이패스구멍(1512)이 리테이너수용홈부(156)의 내부에 형성되는 경우에는 토출구(1511)의 길이(L1)와 바이패스구멍(1512)의 길이(L2)가 짧아지게 된다. 이 경우 토출구(1511)의 길이(L1)와 바이패스구멍(1512)의 길이(L2) 비선회경판부(151)의 두께(D1)보다 작거나 거의 동일하게 형성될 수도 있다. 예를 들어 본 실시예와 같이 후술할 배압실조립체(160)를 이루는 플로팅플레이트(165)가 비선회경판부(151)의 배면에서 단일체로 연장되는 배압돌부(155)에 미끄러지게 삽입되는 경우에는 그 배압실조립체(160)를 비선회경판부(151)의 배면에 체결할 필요가 없어지게 된다. 이에 따라 비선회경판부(151)의 두께, 다시 말해 배압돌부(155)의 외곽측 비선회경판부(151)의 두께를 얇게 형성하게 되어 리테이너수용홈부(156)를 포함한 비선회경판부(151)의 전체 두께가 얇게 형성될 수 있다. 이를 통해 후술할 제1바이패스밸브(1721) 및 제2바이패스밸브(1722)가 제1바이패스구멍(1512a) 및 제2바이패스구멍(1512b)의 상면에 각각 착탈되면서 개폐되는 경우에는 각 바이패스구멍(1512a)(1512b)의 길이(L2)(L2)가 짧아지게 되어 그 각 바이패스구멍(1512a)(1512b)의 체적이 줄어들면서 사체적이 감소될 수 있다. 이는 바이패스밸브(172)가 피스톤밸브로 형성되는 경우에도 마찬가지이다.Referring to FIG. 4, when the discharge port (1511) and the bypass hole (1512) are formed inside the retainer receiving groove (156) as in the present embodiment, the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) become shorter. In this case, the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) may be formed to be smaller than or approximately equal to the thickness (D1) of the non-rotating plate portion (151). For example, in the case where the floating plate (165) forming the back pressure chamber assembly (160) described later as in the present embodiment is slidably inserted into the back pressure projection (155) extending as a single body from the back surface of the non-rotating plate portion (151), there is no need to fasten the back pressure chamber assembly (160) to the back surface of the non-rotating plate portion (151). Accordingly, the thickness of the non-rotating plate portion (151), that is, the thickness of the non-rotating plate portion (151) on the outer side of the back pressure projection (155), can be formed thin, so that the entire thickness of the non-rotating plate portion (151), including the retainer receiving groove portion (156), can be formed thin. In this case, when the first bypass valve (1721) and the second bypass valve (1722) to be described later are opened and closed by being attached and detached to the upper surfaces of the first bypass hole (1512a) and the second bypass hole (1512b), respectively, the length (L2) (L2) of each bypass hole (1512a) (1512b) is shortened, so that the volume of each bypass hole (1512a) (1512b) is reduced, and thus the dead volume can be reduced. This also applies when the bypass valve (172) is formed as a piston valve.
본 실시예에 따른 리테이너수용면(1562)은 축방향투영시 원형단면형상으로 형성될 수 있다. 예를 들어 리테이너수용면(1562)은 토출구(1511)의 중심을 원의 중심으로 하는 원형단면형상으로 형성될 수 있다. 이에 따라 리테이너수용면(1562)을 포함하는 리테이너수용홈부(156)를 용이하게 형성할 수 있다. The retainer receiving surface (1562) according to the present embodiment can be formed into a circular cross-section when projected axially. For example, the retainer receiving surface (1562) can be formed into a circular cross-section with the center of the discharge port (1511) as the center of the circle. Accordingly, the retainer receiving groove (156) including the retainer receiving surface (1562) can be easily formed.
구체적으로, 리테이너수용면(1562)은 축방향투영시 원형단면형상으로 형성되되, 리테이너수용면(1562)의 내경은 중간토출구(1612a)의 내주면을 연결하는 가상원(미도시)의 직경보다 크게 형성될 수 있다. 이에 따라 리테이너수용면(1562)이 원형단면형상으로 형성되면서도 그 리테이너수용면(1562)의 내주면이 이루는 후술할 토출안내통로(F)가 중간토출구(165c)와 원활하게 연통될 수 있다.Specifically, the retainer receiving surface (1562) is formed in a circular cross-section shape when projected in the axial direction, and the inner diameter of the retainer receiving surface (1562) can be formed to be larger than the diameter of an imaginary circle (not shown) connecting the inner surface of the intermediate discharge port (1612a). Accordingly, even though the retainer receiving surface (1562) is formed in a circular cross-section shape, the discharge guide passage (F) to be described later formed by the inner surface of the retainer receiving surface (1562) can be smoothly connected to the intermediate discharge port (165c).
이 경우, 후술할 플로팅플레이트(165)의 내측실링부(1652)가 리테이너(173), 정확하게는 후술할 리테이너지지부재(174)로부터 기설정된 간격만큼 이격되도록 형성될 수 있다. 이에 따라 바이패스구멍(1512a)(1512b)은 물론 토출구(1511)가 중간토출구(165c)로부터 일정정도의 간격을 유지하게 되어 토출구(1511)와 바이패스구멍(1512a)(1512b)을 통해 토출되는 냉매에 대한 유동저항을 최소화할 수 있다.In this case, the inner sealing portion (1652) of the floating plate (165) to be described later may be formed to be spaced apart from the retainer (173), or more precisely, from the retainer support member (174) to be described later, by a predetermined distance. Accordingly, the bypass hole (1512a)(1512b) as well as the discharge port (1511) are maintained at a certain distance from the intermediate discharge port (165c), thereby minimizing the flow resistance of the refrigerant discharged through the discharge port (1511) and the bypass hole (1512a)(1512b).
또한 이 경우, 배압돌부(155)의 내주면에는 후술할 리테이너지지부재(174)가 삽입되어 고정되는 리테이너지지홈(155a)이 형성될 수 있다. 리테이너지지홈(155a)은 환형으로 형성되어 후술할 리테이너지지부재(174)가 삽입되어 고정될 수 있다. 이에 따라 리테이너(173)가 바이패스밸브(172)와 함께 리테이너지지부재(174)에 의해 안정적으로 지지될 수 있다.In addition, in this case, a retainer support groove (155a) may be formed on the inner surface of the back pressure protrusion (155) into which a retainer support member (174) to be described later is inserted and fixed. The retainer support groove (155a) is formed in an annular shape, into which a retainer support member (174) to be described later can be inserted and fixed. Accordingly, the retainer (173) can be stably supported by the retainer support member (174) together with the bypass valve (172).
또한 이 경우, 리테이너수용홈부(156)가 깊게 형성되더라도 그 리테이너수용홈부(156)의 내부에서 리테이너안착면(1561)과 배압실조립체(160) 사이의 간격이 과도하게 벌어지는 것을 억제할 수 있다. 이를 통해 바이패스밸브(172)와 리테이너(173) 사이의 간격을 최소한으로 좁혀 리테이너(173)의 두께를 얇게 형성하면서도 바이패스밸브(172)의 닫힘지연을 효과적으로 억제할 수 있다.In addition, in this case, even if the retainer receiving groove (156) is formed deeply, the gap between the retainer seating surface (1561) and the back pressure chamber assembly (160) inside the retainer receiving groove (156) can be suppressed from becoming excessively wide. Through this, the gap between the bypass valve (172) and the retainer (173) can be minimized, and the thickness of the retainer (173) can be formed thinly, while effectively suppressing the closing delay of the bypass valve (172).
한편, 배압돌부(155)의 내주면 및/또는 외주면에는 제1실링홈(155b)이 형성되고, 제1실링홈(155b)에는 후술할 플로팅플레이트(165)와 미끄럼접촉되는 제1실링부재(1661)가 삽입될 수 있다. 이에 따라 후술할 플로팅플레이트(165)가 축방향을 따라 이동하더라도 배압실(160a)의 내벽면에 대한 실링효과를 높일 수 있다.Meanwhile, a first sealing groove (155b) is formed on the inner and/or outer surface of the back pressure projection (155), and a first sealing member (1661) that is in sliding contact with a floating plate (165) to be described later can be inserted into the first sealing groove (155b). Accordingly, even if the floating plate (165) to be described later moves along the axial direction, the sealing effect on the inner wall surface of the back pressure chamber (160a) can be enhanced.
도 1 내지 도 4를 참조하면, 본 실시예에 따른 배압실조립체(160)는 비선회스크롤(150)의 배면에 구비될 수 있다. 다시 말해 배압실조립체(160)는 비선회스크롤(150)과 고저압분리판(115) 사이에 구비될 수 있다. 이에 따라 배압실(160a)의 배압력(정확하게는 배압력이 배압실에 작용하는 힘)이 비선회스크롤(150)에 작용하게 된다. 이를 통해 비선회스크롤(150)은 선회스크롤(140)을 향하는 방향으로 눌려 선회스크롤(140)에 밀착되면서 양쪽 압축실(V1)(V2)을 실링하게 된다.Referring to FIGS. 1 to 4, the back pressure chamber assembly (160) according to the present embodiment may be provided on the back surface of the non-orbiting scroll (150). In other words, the back pressure chamber assembly (160) may be provided between the non-orbiting scroll (150) and the high-low pressure separation plate (115). Accordingly, the back pressure of the back pressure chamber (160a) (more precisely, the force exerted by the back pressure on the back pressure chamber) is applied to the non-orbiting scroll (150). As a result, the non-orbiting scroll (150) is pressed in the direction toward the orbiting scroll (140) to come into close contact with the orbiting scroll (140), thereby sealing both compression chambers (V1) (V2).
구체적으로, 배압실조립체(160)는 플로팅플레이트(165)로 이루어질 수 있다. 다시 말해 배압실조립체(160)를 이루는 플로팅플레이트(165)는 비선회경판부(151)의 배면(151a)에서 단일체로 돌출된 배압돌부(155)에 미끄러지게 결합되어 그 배압돌부(155)와 함께 배압실(160a)을 형성할 수 있다. 이에 따라 배압실조립체(160)가 한 개의 부재로 이루어짐에 따라 배압실조립체(160)에 대한 부품수를 줄여 제조비용을 낮출 수 있고, 배압실조립체(160)를 비선회스크롤(150)에 체결할 필요가 없어 조립공수가 감소하면서 제조비용이 더욱 낮아질 수 있다.Specifically, the back pressure chamber assembly (160) may be formed of a floating plate (165). In other words, the floating plate (165) forming the back pressure chamber assembly (160) may be slidably coupled to a back pressure projection (155) that protrudes as a single body from the back surface (151a) of the non-orbiting plate portion (151) to form a back pressure chamber (160a) together with the back pressure projection (155). Accordingly, since the back pressure chamber assembly (160) is formed of a single member, the number of parts for the back pressure chamber assembly (160) can be reduced, thereby lowering the manufacturing cost. In addition, since there is no need to fasten the back pressure chamber assembly (160) to the non-orbiting scroll (150), the assembly work is reduced, thereby further lowering the manufacturing cost.
플로팅플레이트(165)는 환형으로 형성되되, 외측실링부(1651), 내측실링부(1652) 및 연결실링부(1653)를 포함할 수 있다. 외측실링부(1651)는 배압실(160a)의 외주면을, 내측실링부(1652)는 배압실(160a)의 내주면을, 연결실링부(1653)는 배압실(160a)의 상면을 각각 형성할 수 있다. 이에 따라 외측실링부(1651)와 내측실링부(1652) 그리고 연결실링부(1653)는 배압돌부(155)의 상면과 함께 배압실(160a)을 형성할 수 있다.The floating plate (165) is formed in an annular shape and may include an outer sealing portion (1651), an inner sealing portion (1652), and a connecting sealing portion (1653). The outer sealing portion (1651) may form the outer surface of the back pressure chamber (160a), the inner sealing portion (1652) may form the inner surface of the back pressure chamber (160a), and the connecting sealing portion (1653) may form the upper surface of the back pressure chamber (160a). Accordingly, the outer sealing portion (1651), the inner sealing portion (1652), and the connecting sealing portion (1653) may form the back pressure chamber (160a) together with the upper surface of the back pressure projection (155).
외측실링부(1651)와 내측실링부(1652)는 서로 평행하게 형성되고, 외측실링부(1651)와 연결실링부(1653)의 사이 및 내측실링부(1652)와 연결실링부(1653)의 사이에는 각각 플레이트지지면(165a)이 단차지게 형성될 수 있다. 다시 말해 플레이트지지면(165a)에서 외측실링부(1651)의 단부까지의 길이는 배압돌부(155)의 외주면 높이보다 작고, 플레이트지지면(165a)에서 내측실링부(1652)의 단부까지의 길이는 배압돌부(155)의 내주면 높이보다 작게 형성될 수 있다. 이에 따라 양쪽 플레이트지지면(165a)이 배압돌부(155)의 단부면에 밀착되더라도 플로팅플레이트(165)의 단부면, 다시 말해 외측실링부(1651)와 내측실링부(1652)의 각 단부면이 비선회경판부(151)의 배면으로부터 이격될 수 있다. 이를 통해 플로팅플레이트(165)가 비선회경판부(151)의 배면에 충돌하는 것을 억제할 수 있을 뿐만 아니라 후술할 중간토출구(165c)가 토출구(1511) 및/또는 바이패스구멍(1512a)(1512b)으로부터 적정거리만큼 이격되어 압축실(V)로부터 토출되는 냉매의 토출저항을 낮출 수 있다.The outer sealing portion (1651) and the inner sealing portion (1652) are formed parallel to each other, and a plate support surface (165a) may be formed with a step between the outer sealing portion (1651) and the connecting sealing portion (1653) and between the inner sealing portion (1652) and the connecting sealing portion (1653), respectively. In other words, the length from the plate support surface (165a) to the end of the outer sealing portion (1651) may be formed to be smaller than the height of the outer circumference of the back pressure projection (155), and the length from the plate support surface (165a) to the end of the inner sealing portion (1652) may be formed to be smaller than the height of the inner circumference of the back pressure projection (155). Accordingly, even if both plate support surfaces (165a) are in close contact with the end surfaces of the back pressure projection (155), the end surfaces of the floating plate (165), that is, the end surfaces of each of the outer sealing portion (1651) and the inner sealing portion (1652), can be spaced apart from the back surface of the non-rotating plate portion (151). Through this, not only can the floating plate (165) be prevented from colliding with the back surface of the non-rotating plate portion (151), but also the intermediate discharge port (165c) described later can be spaced apart from the discharge port (1511) and/or the bypass hole (1512a)(1512b) by an appropriate distance, thereby reducing the discharge resistance of the refrigerant discharged from the compression chamber (V).
이 경우, 양쪽 플레이트지지면(165a)은 배압돌부(155)의 단부면과 각각 축방향으로 중첩되도록 형성되고, 양쪽 플레이트지지면(165a) 사이에 배압공간부(165b)가 함몰지게 형성될 수 있다. 이에 따라 초기운전시 양쪽 플레이트지지면(165a)이 배압돌부(155)의 단부면에 밀착되더라도 배압공간부(165b)는 배압돌부(155)의 단부면으로부터 이격되어 배압실(160a)을 형성할 수 있다.In this case, the two plate support surfaces (165a) are formed to overlap with the end surfaces of the back pressure projection (155) in the axial direction, respectively, and a back pressure space (165b) can be formed sunken between the two plate support surfaces (165a). Accordingly, even if the two plate support surfaces (165a) are in close contact with the end surfaces of the back pressure projection (155) during initial operation, the back pressure space (165b) can be spaced apart from the end surfaces of the back pressure projection (155) to form a back pressure chamber (160a).
또한 이 경우, 외측실링부(1651)의 내주면에는 제2실링홈(1651a)이 형성되어 제2실링부재(1662)가 삽입될 수 있다. 이에 따라 정상운전시 배압실(160a)의 외측면이 긴밀하게 밀봉될 수 있다.In addition, in this case, a second sealing groove (1651a) is formed on the inner surface of the outer sealing portion (1651), into which a second sealing member (1662) can be inserted. Accordingly, the outer surface of the back pressure chamber (160a) can be tightly sealed during normal operation.
또한 이 경우, 내측실링부(1652)의 내주측에는 중간토출구(165c)가 축방향으로 관통되어 형성될 수 있다. 중간토출구(165c)는 내측실링부(1652)의 양단 사이를 관통하되, 복수 개의 중간토출구(165c)가 원주방향을 따라 이격되어 형성될 수 있다. 이에 따라 앞서 설명한 바와 같이 중간토출구(165c)의 하단이 토출구(1511) 및/또는 바이패스구멍(1512a)(1512b)으로부터 이격되어 압축실(V)로부터 토출되는 냉매의 토출저항이 감소될 수 있다.In addition, in this case, an intermediate discharge port (165c) may be formed axially through the inner circumference of the inner sealing portion (1652). The intermediate discharge port (165c) may be formed by penetrating between both ends of the inner sealing portion (1652), and a plurality of intermediate discharge ports (165c) may be formed spaced apart from each other along the circumferential direction. Accordingly, as described above, the lower end of the intermediate discharge port (165c) may be spaced apart from the discharge port (1511) and/or the bypass hole (1512a)(1512b), so that the discharge resistance of the refrigerant discharged from the compression chamber (V) may be reduced.
또한 이 경우, 중간토출구(165c)의 중심, 다시 말해 플로팅플레이트(165)의 중심에는 후술할 토출밸브(171)가 미끄러지게 삽입되는 밸브안내부(165d)가 축방향으로 관통되어 형성될 수 있다. 예를 들어 밸브안내부(165d)의 내경은 토출밸브(171)의 외경, 다시 말해 후술할 토출밸브(171)의 토출가이드부(1711)의 외경보다 크게 형성될 수 있다. 이에 따라 토출밸브(171)는 플로팅플레이트(165)에 대해 미끄러지면서 토출구(1511)를 개폐할 수 있다. 이를 통해 배압실조립체(160)를 간소화하면서도 토출밸브(171)의 거동을 안정적으로 유지할 수 있다. In addition, in this case, a valve guide part (165d) into which a discharge valve (171) to be described later is slidably inserted may be formed axially through the center of the intermediate discharge port (165c), that is, the center of the floating plate (165). For example, the inner diameter of the valve guide part (165d) may be formed to be larger than the outer diameter of the discharge valve (171), that is, the outer diameter of the discharge guide part (1711) of the discharge valve (171) to be described later. Accordingly, the discharge valve (171) can open and close the discharge port (1511) while sliding with respect to the floating plate (165). This simplifies the back pressure chamber assembly (160) while maintaining the stable behavior of the discharge valve (171).
또한 이 경우, 플로팅플레이트(165)는 비선회스크롤(150)보다 가벼운 재질로 형성될 수 있다. 이에 따라 플로팅플레이트(165)는 배압실(160a)의 압력에 따라 배압돌부(155)에 대해 축방향으로 신속하게 이동을 하면서 고저압분리판(115)의 하측면과 착탈될 수 있다. Also, in this case, the floating plate (165) can be formed of a material lighter than the non-rotating scroll (150). Accordingly, the floating plate (165) can be attached to and detached from the lower surface of the high-low pressure separation plate (115) while quickly moving in the axial direction with respect to the back pressure projection (155) according to the pressure of the back pressure chamber (160a).
도 5는 도 1에서 바이패스밸브와 리테이너를 비선회스크롤에서 분리하여 보인 사시도이고, 도 6은 도 5에서 바이패스밸브와 리테이너를 비선회스크롤에 조립하여 보인 평면도이며, 도 7은 도 6의 "Ⅶ-Ⅶ"선단면도이다.Fig. 5 is a perspective view showing the bypass valve and retainer separated from the non-orbiting scroll in Fig. 1, Fig. 6 is a plan view showing the bypass valve and retainer assembled to the non-orbiting scroll in Fig. 5, and Fig. 7 is a cross-sectional view taken along line "Ⅶ-Ⅶ" of Fig. 6.
도 5 내지 도 7을 참조하면, 본 실시예에 따른 밸브조립체(170)는 비선회스크롤(150)과 배압실조립체(160)의 사이에 구비될 수 있다. 예를 들어 밸브조립체(170)는 비선회스크롤(150)의 배압돌부(155)의 내측, 다시 말해 리테이너수용홈부(156)에 삽입되어 비선회스크롤(150)과 배압실조립체(160)의 사이에서 고정될 수 있다. 이에 따라 밸브조립체(170)를 용이하게 가공 및/또는 조립할 수 있다.Referring to FIGS. 5 to 7, the valve assembly (170) according to the present embodiment may be provided between the non-orbiting scroll (150) and the back pressure chamber assembly (160). For example, the valve assembly (170) may be inserted into the inner side of the back pressure projection (155) of the non-orbiting scroll (150), that is, into the retainer receiving groove (156), and fixed between the non-orbiting scroll (150) and the back pressure chamber assembly (160). Accordingly, the valve assembly (170) may be easily processed and/or assembled.
밸브조립체(170)는 토출밸브(171)와 바이패스밸브(172)를 포함하여 설명될 수도 있고, 토출밸브(171)는 배제되고 바이패스밸브(172)만 포함하여 설명될 수도 있다. 본 실시예에서는 토출밸브(171)가 플로팅플레이트(165)에 구비된 밸브안내부(165d)에서 미끄러지도록 삽입되는 반면 바이패스밸브(172)는 후술할 리테이너(173)에 의해 비선회스크롤(150)에 고정되는 것으로, 본 실시예에서는 토출밸브(171)와 바이패스밸브(172)가 후술할 리테이너(173)와 함께 밸브조립체(170)에 포함되는 것으로 설명한다.The valve assembly (170) may be described including the discharge valve (171) and the bypass valve (172), or may be described excluding the discharge valve (171) and including only the bypass valve (172). In the present embodiment, the discharge valve (171) is inserted so as to slide in the valve guide (165d) provided in the floating plate (165), while the bypass valve (172) is fixed to the non-rotating scroll (150) by a retainer (173) to be described later. In the present embodiment, the discharge valve (171) and the bypass valve (172) are described as being included in the valve assembly (170) together with the retainer (173) to be described later.
또한, 밸브조립체(170)는 앞서 설명한 비선회경판부(151)의 리테이너수용홈부(156)에 삽입되어 비선회스크롤(150)과 배압실조립체(160)의 사이에서 고정될 수 있다. 다시 말해 리테이너수용홈부(156)는 밸브조립체(170)에는 포함되지 않지만, 밸브조립체(170)가 삽입되는 부분이어서 넓게 보면 리테이너수용홈부(156)도 밸브조립체(170)에 포함될 수도 있다. 이하에서는 리테이너수용홈부(156)를 밸브조립체(170)와 분리하여 설명하되, 밸브조립체(170)에 관련된 부분에 대해서는 밸브조립체(170)의 일부로 설명될 수도 있다.In addition, the valve assembly (170) can be inserted into the retainer receiving groove (156) of the non-rotating plate portion (151) described above and fixed between the non-rotating scroll (150) and the back pressure chamber assembly (160). In other words, the retainer receiving groove (156) is not included in the valve assembly (170), but since it is a portion into which the valve assembly (170) is inserted, broadly speaking, the retainer receiving groove (156) may also be included in the valve assembly (170). Hereinafter, the retainer receiving groove (156) will be described separately from the valve assembly (170), but a portion related to the valve assembly (170) may be described as a part of the valve assembly (170).
구체적으로, 밸브조립체(170)는 토출밸브(171), 바이패스밸브(172), 리테이너(173) 및 리테이너지지부재(174)를 포함할 수 있다. 토출밸브(171)는 후술할 플로팅플레이트(165)의 밸브안내부(165d)를 따라 축방향으로 미끄러지면서 토출구(1511)를 개폐하는 피스톤밸브로 이루어지고, 바이패스밸브(172)는 개폐단이 고정단을 중심으로 회전하면서 바이패스구멍(1512)을 개폐하는 리드밸브로 이루어질 수 있다. 리테이너(173)는 바이패스밸브(172)의 배면에 구비되어 그 바이패스밸브(172)의 열림량을 제한하고, 리테이너지지부재(174)는 리테이너(173)의 배면에 구비되어 그 리테이너(173)를 축방향으로 지지할 수 있다.Specifically, the valve assembly (170) may include a discharge valve (171), a bypass valve (172), a retainer (173), and a retainer support member (174). The discharge valve (171) may be formed as a piston valve that opens and closes a discharge port (1511) while sliding axially along a valve guide (165d) of a floating plate (165) to be described later, and the bypass valve (172) may be formed as a reed valve that opens and closes a bypass hole (1512) while the opening and closing end rotates around a fixed end. The retainer (173) may be provided on the back surface of the bypass valve (172) to limit the opening amount of the bypass valve (172), and the retainer support member (174) may be provided on the back surface of the retainer (173) to axially support the retainer (173).
본 실시예에 따른 토출밸브(171)는 토출가이드부(1711) 및 토출개폐부(1712)를 포함할 수 있다. 토출가이드부(1711)는 토출밸브(171)의 개폐시 직진성을 유지하도록 하는 부분이고, 토출개폐부(1712)는 토출구(1511)를 개폐하는 부분이다. 이에 따라 토출밸브(171)는 일종의 피스톤밸브를 이루게 된다.The discharge valve (171) according to the present embodiment may include a discharge guide portion (1711) and a discharge opening/closing portion (1712). The discharge guide portion (1711) is a portion that maintains straightness when the discharge valve (171) is opened/closed, and the discharge opening/closing portion (1712) is a portion that opens/closes the discharge port (1511). Accordingly, the discharge valve (171) forms a type of piston valve.
토출가이드부(1711)는 축방향을 따라 길게 연장되어 플로팅플레이트(165)의 밸브안내부(165d)에 미끄러지게 삽입될 수 있다. 이에 따라 토출가이드부(1711)는 밸브안내부(165d)를 따라 축방향으로 미끄러지면서 토출밸브(171)가 안정적으로 개폐되도록 안내할 수 있다.The discharge guide part (1711) can be extended in the axial direction and slidably inserted into the valve guide part (165d) of the floating plate (165). Accordingly, the discharge guide part (1711) can guide the discharge valve (171) to open and close stably by sliding along the valve guide part (165d) in the axial direction.
토출개폐부(1712)는 토출가이드부(1711)의 일단에서 플랜지형상으로 확대될 수 있다. 예를 들어 토출개폐부(1712)는 토출구(1511)의 내경보다 크게 형성될 수 있다. 이에 따라 토출밸브(171)의 무게를 최소화하면서도 토출구(1511)를 신속하게 개폐할 수 있다.The discharge opening/closing portion (1712) may be expanded into a flange shape from one end of the discharge guide portion (1711). For example, the discharge opening/closing portion (1712) may be formed to be larger than the inner diameter of the discharge port (1511). Accordingly, the discharge port (1511) can be quickly opened/closed while minimizing the weight of the discharge valve (171).
본 실시예에 따른 바이패스밸브(172)는 복수 개의 고정부(1721a)(1722a), 복수 개의 탄성부(1721b)(1722b) 및 복수 개의 개폐부(1721c)(1722c)를 포함할 수 있다. 고정부(1721a)(1722a)는 바이패스밸브(172)가 비선회스크롤(150)에 고정되는 부분이고, 탄성부(1721b)(1722b)는 개폐부(1721c)(1722c)가 고정부(1721a)(1722a)를 중심으로 휘어지면서 탄력적으로 개폐되도록 안내하는 부분이며, 개폐부(1721c)(1722c)는 바이패스구멍(1512a)(1512b)을 개폐하는 부분이다. 이에 따라 바이패스밸브(172)는 일종의 리드밸브를 이루게 된다.The bypass valve (172) according to the present embodiment may include a plurality of fixed parts (1721a)(1722a), a plurality of elastic parts (1721b)(1722b), and a plurality of opening/closing parts (1721c)(1722c). The fixed parts (1721a)(1722a) are parts whereby the bypass valve (172) is fixed to the non-rotating scroll (150), the elastic parts (1721b)(1722b) are parts that guide the opening/closing parts (1721c)(1722c) to open/close elastically while bending around the fixed parts (1721a)(1722a), and the opening/closing parts (1721c)(1722c) are parts that open/close the bypass hole (1512a)(1512b). Accordingly, the bypass valve (172) forms a kind of reed valve.
예를 들어, 복수 개의 고정부(1721a)(1722a)와 복수 개의 탄성부(1721b)(1722b)는 서로 연결되고, 복수 개의 탄성부(1721b)(1722b)와 복수 개의 개폐부(1721c)(1722c)는 서로 연결될 수 있다. 이에 따라 본 실시예에 따른 바이패스밸브(172)는 환형으로 형성될 수 있다.For example, a plurality of fixed parts (1721a)(1722a) and a plurality of elastic parts (1721b)(1722b) may be connected to each other, and a plurality of elastic parts (1721b)(1722b) and a plurality of opening/closing parts (1721c)(1722c) may be connected to each other. Accordingly, the bypass valve (172) according to the present embodiment may be formed in an annular shape.
구체적으로, 바이패스밸브(172)는 제1바이패스구멍(1512a)을 개폐하는 제1바이패스밸브(1721) 및 제2바이패스구멍(1512b)을 개폐하는 제2바이패스밸브(1722)로 이루어지되, 이들 제1바이패스밸브(1721)와 제2바이패스밸브(1722)는 서로 연결되어 환형으로 형성될 수 있다.Specifically, the bypass valve (172) is composed of a first bypass valve (1721) that opens and closes the first bypass hole (1512a) and a second bypass valve (1722) that opens and closes the second bypass hole (1512b). However, the first bypass valve (1721) and the second bypass valve (1722) may be connected to each other and formed in an annular shape.
다시 말해, 제1바이패스밸브(1721)는 제1고정부(1721a), 제1탄성부(1721b) 및 제1개폐부(1721c)로, 제2바이패스밸브(1722)는 제2고정부(1722a), 제2탄성부(1722b) 및 제2개폐부(1722c)로 이루어질 수 있다. 제1고정부(1721a)의 양쪽으로 제1탄성부(1721b)가 각각 연장되고, 제2고정부(1722a)의 양쪽으로 제2탄성부(1722b)가 각각 연장되며, 이들 각각의 제1탄성부(1721b)와 제2탄성부(1722b) 사이에 각각 한 개씩의 제1개폐부(1721c) 및 제2개폐부(1722c)가 연결되어 형성될 수 있다. 이에 따라 제1바이패스밸브(1721)와 제2바이패스밸브(1722)는 서로 연결되어 단일 부재로 형성됨에 따라 바이패스밸브(172)의 제작 및/또는 조립을 용이하게 할 수 있다.In other words, the first bypass valve (1721) may be formed of a first fixed portion (1721a), a first elastic portion (1721b), and a first opening/closing portion (1721c), and the second bypass valve (1722) may be formed of a second fixed portion (1722a), a second elastic portion (1722b), and a second opening/closing portion (1722c). The first elastic portion (1721b) may extend to both sides of the first fixed portion (1721a), the second elastic portion (1722b) may extend to both sides of the second fixed portion (1722a), and one first opening/closing portion (1721c) and one second opening/closing portion (1722c) may be connected between each of the first elastic portions (1721b) and the second elastic portion (1722b). Accordingly, the first bypass valve (1721) and the second bypass valve (1722) are connected to each other and formed as a single member, thereby facilitating the manufacturing and/or assembly of the bypass valve (172).
또한 이 경우, 제1바이패스밸브(1721)와 제2바이패스밸브(1722)의 단면적을 최소화하여 중간토출구(165c)와 밸브조립체(170) 사이의 공간, 다시 말해 토출안내통로(F)의 면적을 가능한 한 최대로 확보할 수 있다. 이에 따라 토출구(1511) 및/또는 바이패스구멍(1512a)(1512b)을 통해 토출되는 냉매에 대한 유동저항을 최소화할 수 있다.In addition, in this case, the cross-sectional areas of the first bypass valve (1721) and the second bypass valve (1722) can be minimized to secure the space between the intermediate discharge port (165c) and the valve assembly (170), that is, the area of the discharge guide passage (F), as large as possible. Accordingly, the flow resistance to the refrigerant discharged through the discharge port (1511) and/or the bypass hole (1512a)(1512b) can be minimized.
또한, 본 실시예에 따른 바이패스밸브(172)는 제1고정부(1721a)의 중심과 제2고정부(1722a)의 중심을 연결하는 제1중심선(CL1)과 제1개폐부(1721c)의 중심과 제2개폐부(1722c)의 중심을 연결하는 제2중심선(CL2)은 서로 교차, 예를 들어 직교하도록 형성될 수 있다. 이에 따라 바이패스밸브(172)는 제1중심선(CL1) 및 제2중심선(CL2)에 대해 각각 대칭되게 형성될 수 있다. 이를 통해 바이패스밸브(172)는 제1고정부(1721a)와 제2고정부(1722a)에서 제1개폐부(1721c)와 제2개폐부(1722c)까지의 길이, 다시 말해 제1탄성부(1721b)와 제2탄성부(1722b)가 동일하게 형성되면서 제1개폐부(1721c)와 제2개폐부(1722c)가 균일하게 개폐될 수 있다.In addition, in the bypass valve (172) according to the present embodiment, the first center line (CL1) connecting the center of the first fixing part (1721a) and the center of the second fixing part (1722a) and the second center line (CL2) connecting the center of the first opening/closing part (1721c) and the center of the second opening/closing part (1722c) may be formed to intersect each other, for example, to be perpendicular to each other. Accordingly, the bypass valve (172) may be formed symmetrically with respect to the first center line (CL1) and the second center line (CL2). Through this, the bypass valve (172) can be uniformly opened and closed by forming the first elastic portion (1721b) and the second elastic portion (1722b) to have the same length from the first fixed portion (1721a) and the second fixed portion (1722a) to the first opening and closing portion (1721c) and the second opening and closing portion (1722c), that is, the first elastic portion (1721b) and the second elastic portion (1722b).
또한, 본 실시예에 따른 제1고정부(1721a)에는 제1고정구멍(1721d)이, 제2고정부(1722a)에는 제2고정구멍(1722d)이 각각 축방향으로 관통되어 형성될 수 있다. 이들 제1고정구멍(1721d)과 제2고정구멍(1722d)은 후술할 리테이너(173)의 제1고정돌기(1731a)와 제2고정돌기(1732a)가 각각 삽입되어 바이패스밸브(172)가 횡방향으로 지지될 수 있다. 이에 따라 바이패스밸브(172)는 리테이너(173)에 의해 비선회스크롤(150)에 안정적으로 고정될 수 있다.In addition, a first fixing hole (1721d) may be formed axially through the first fixing part (1721a) according to the present embodiment, and a second fixing hole (1722d) may be formed axially through the second fixing part (1722a). The first fixing protrusion (1731a) and the second fixing protrusion (1732a) of the retainer (173) to be described later may be inserted into the first fixing hole (1721d) and the second fixing hole (1722d), respectively, so that the bypass valve (172) may be supported laterally. Accordingly, the bypass valve (172) may be stably fixed to the non-rotating scroll (150) by the retainer (173).
본 실시예에 따른 리테이너(173)는 복수 개의 밸브고정부(1731a)(1732a), 복수 개의 연결지지부(1731b)(1732b) 및 복수 개의 밸브지지부(1731c)(1732c)를 포함할 수 있다. 밸브고정부(1731a)(1732a)는 바이패스밸브(172)를 비선회스크롤(150)에 고정하는 부분이고, 연결지지부(1731b)(1732b)는 바이패스밸브(172)의 탄성부(1721b)(1722b)를 지지하는 부분이며, 밸브지지부(1731c)(1732c)는 바이패스밸브(172)의 개폐부(1721c)(1722c)를 지지하는 부분이다. 이에 따라 리테이너(173)는 바이패스밸브(172)와 함께 일종의 리드밸브를 이루게 된다.A retainer (173) according to the present embodiment may include a plurality of valve fixing parts (1731a)(1732a), a plurality of connecting support parts (1731b)(1732b), and a plurality of valve supporting parts (1731c)(1732c). The valve fixing parts (1731a)(1732a) are parts that fix the bypass valve (172) to the non-rotating scroll (150), the connecting support parts (1731b)(1732b) are parts that support the elastic part (1721b)(1722b) of the bypass valve (172), and the valve supporting parts (1731c)(1732c) are parts that support the opening/closing part (1721c)(1722c) of the bypass valve (172). Accordingly, the retainer (173) forms a kind of reed valve together with the bypass valve (172).
리테이너(173)는 앞서 설명한 바이패스밸브(172)와 거의 동일한 형상으로 형성될 수 있다. 다시 말해 리테이너(173)는 바이패스밸브(172)와 마찬가지로 제1리테이너(1731)와 제2리테이너(1732)가 서로 연결되어 환형으로 형성될 수 있다. 이에 따라 리테이너(173)에 대한 제작 및/또는 조립이 용이할 뿐만 아니라 토출안내통로(F)를 넓게 확보할 수 있다.The retainer (173) can be formed in a shape almost identical to that of the bypass valve (172) described above. In other words, the retainer (173), like the bypass valve (172), can be formed in an annular shape by connecting the first retainer (1731) and the second retainer (1732) to each other. Accordingly, not only is the manufacturing and/or assembly of the retainer (173) easy, but the discharge guide passage (F) can also be secured widely.
구체적으로, 리테이너(173)는 제1바이패스밸브(1721)를 지지하는 제1리테이너(1731) 및 제2바이패스밸브(1722)를 지지하는 제2리테이너(1732)로 이루어지되, 이들 제1리테이너(1731)와 제2리테이너(1732)는 서로 연결되어 환형으로 형성될 수 있다.Specifically, the retainer (173) is composed of a first retainer (1731) that supports the first bypass valve (1721) and a second retainer (1732) that supports the second bypass valve (1722), and the first retainer (1731) and the second retainer (1732) can be connected to each other to form an annular shape.
다시 말해, 제1리테이너(1731)는 제1밸브고정부(1731a), 제1연결지지부(1731b) 및 제1밸브지지부(1731c)로, 제2리테이너(1732)는 제2밸브고정부(1732a)1732a), 제2연결지지부(1732b) 및 제2밸브지지부(1732c)로 이루어지되, 제1밸브고정부(1731a)의 양쪽으로 제1연결지지부(1731b)가 각각 연장되고, 제2밸브고정부(1732a)의 양쪽으로 제2연결지지부(1732b)가 각각 연장되며, 이들 각각의 제1연결지지부(1731b)와 제2연결지지부(1732b) 사이에 한 개씩의 제1밸브지지부(1731c) 및 제2밸브지지부(1732c)가 각각 연결되어 형성될 수 있다. 이에 따라 제1리테이너(1731)와 제2리테이너(1732)는 서로 연결되어 앞서 설명한 바와 같이 환형을 이루게 될 수 있다.In other words, the first retainer (1731) is composed of a first valve fixing part (1731a), a first connection support part (1731b) and a first valve support part (1731c), and the second retainer (1732) is composed of a second valve fixing part (1732a), a second connection support part (1732b) and a second valve support part (1732c), wherein the first connection support parts (1731b) extend to both sides of the first valve fixing part (1731a), the second connection support parts (1732b) extend to both sides of the second valve fixing part (1732a), and between each of the first connection support parts (1731b) and the second connection support parts (1732b), one first valve support part (1731c) and The second valve support members (1732c) can be formed by being connected to each other. Accordingly, the first retainer (1731) and the second retainer (1732) can be connected to each other to form an annular shape as described above.
이 경우, 본 실시예에 따른 리테이너(173)는 바이패스밸브(172)와 마찬가지로 제1밸브고정부(1731a)의 중심과 제2밸브고정부(1732a)의 중심을 연결하는 제3중심선(CL3)과 제1밸브지지부(1731c)의 중심과 제2밸브지지부(1732c)의 중심을 연결하는 제4중심선(CL4)은 서로 교차, 예를 들어 직교하도록 형성될 수 있다. 이에 따라 리테이너(173)는 제1중심선(CL1)과 동일선상에 형성되는 제3중심선(CL3) 및 제2중심선(CL2)과 동일선상에 형성되는 제4중심선(CL4)에 대해 각각 대칭되게 형성될 수 있다. 이를 통해 리테이너(173)는 제1밸브고정부(1731a)와 제2밸브고정부(1732a)에서 제1밸브지지부(1731c)와 제2밸브지지부(1732c)까지의 길이, 다시 말해 제1연결지지부(1731b)와 제2연결지지부(1732b)가 동일하게 형성되면서 제1바이패스밸브(1721)의 제1개폐부(1721c)와 제2바이패스밸브(1722)의 제2개폐부(1722c)가 균일하게 개폐될 수 있다.In this case, the retainer (173) according to the present embodiment may be formed so that, similar to the bypass valve (172), the third center line (CL3) connecting the center of the first valve fixing portion (1731a) and the center of the second valve fixing portion (1732a) and the fourth center line (CL4) connecting the center of the first valve support portion (1731c) and the center of the second valve support portion (1732c) intersect each other, for example, are perpendicular to each other. Accordingly, the retainer (173) may be formed symmetrically with respect to the third center line (CL3) formed on the same line as the first center line (CL1) and the fourth center line (CL4) formed on the same line as the second center line (CL2). Through this, the retainer (173) is formed so that the length from the first valve fixing portion (1731a) and the second valve fixing portion (1732a) to the first valve support portion (1731c) and the second valve support portion (1732c), in other words, the first connection support portion (1731b) and the second connection support portion (1732b) are formed to be the same, so that the first opening/closing portion (1721c) of the first bypass valve (1721) and the second opening/closing portion (1722c) of the second bypass valve (1722) can be opened/closed uniformly.
제1밸브고정부(1731a)와 제2밸브고정부(1732a)는 평평하게 형성되되, 제1연결지지부(1731b)와 제2연결지지부(1732b) 그리고 제1밸브지지부(1731c)와 제2밸브지지부(1732c)는 제1바이패스밸브(1721)와 제2바이패스밸브(1722)의 열림동작을 고려하여 곡선모양으로 휘어지게 형성될 수 있다. 예를 들어 제1바이패스밸브(1721)의 제1개폐부(1721c)와 제2바이패스밸브(1722)의 제2개폐부(1722c)가 제1고정부(1721a)와 제2고정부(1722a)를 중심으로, 다시 말해 제1중심선(CL1)을 향하는 방향으로 휘어지면서 열리게 된다. 이에 따라 제1리테이너(1731)의 제1연결지지부(1731b)와 제1밸브지지부(1731c) 및 제2리테이너(1732)의 제2연결지지부(1732b)와 제2밸브지지부(1732c) 역시 제3중심선(CL3)을 향해 감기도록 곡면으로 형성될 수 있다. 이를 통해 제1바이패스밸브(1721)의 제1개폐부(1721c) 및 제2바이패스밸브(1722)의 제2개폐부(1722c)가 안정적으로 개폐되어 바이패스밸브의 신뢰성이 향상될 수 있다.The first valve fixing portion (1731a) and the second valve fixing portion (1732a) are formed flat, but the first connection support portion (1731b) and the second connection support portion (1732b) and the first valve support portion (1731c) and the second valve support portion (1732c) can be formed to be curved in consideration of the opening operation of the first bypass valve (1721) and the second bypass valve (1722). For example, the first opening/closing portion (1721c) of the first bypass valve (1721) and the second opening/closing portion (1722c) of the second bypass valve (1722) are opened by being curved about the first fixing portion (1721a) and the second fixing portion (1722a), that is, in the direction toward the first center line (CL1). Accordingly, the first connection support portion (1731b) and the first valve support portion (1731c) of the first retainer (1731) and the second connection support portion (1732b) and the second valve support portion (1732c) of the second retainer (1732) can also be formed into a curved surface so as to be wound toward the third center line (CL3). Through this, the first opening/closing portion (1721c) of the first bypass valve (1721) and the second opening/closing portion (1722c) of the second bypass valve (1722) can be stably opened/closed, thereby improving the reliability of the bypass valve.
또한, 본 실시예에 따른 제1밸브고정부(1731a)에는 제1고정돌기(1731a)가, 제2밸브고정부(1732a)에는 제2고정돌기(1732a)가 각각 축방향으로 연장되어 형성될 수 있다. 이들 제1고정돌기(1731a)와 제2고정돌기(1732a)는 제1바이패스밸브(1721)의 제1고정구멍(1721d)과 제2바이패스밸브(1722)의 제2고정구멍(1722d)을 관통하여 앞서 설명한 비선회스크롤(150)의 제1리테이너고정홈(1561a) 및 제2리테이너고정홈(1561b)에 각각 삽입될 수 있다. 이에 따라 리테이너(173)는 바이패스밸브(172)를 비선회스크롤(150)에 안정적으로 고정할 수 있다.In addition, the first valve fixing part (1731a) according to the present embodiment may be formed with a first fixing projection (1731a) extending in the axial direction, and the second valve fixing part (1732a) may be formed with a second fixing projection (1732a). These first fixing projections (1731a) and second fixing projections (1732a) may penetrate the first fixing hole (1721d) of the first bypass valve (1721) and the second fixing hole (1722d) of the second bypass valve (1722), and may be inserted into the first retainer fixing groove (1561a) and the second retainer fixing groove (1561b) of the non-rotating scroll (150) described above, respectively. Accordingly, the retainer (173) can stably fix the bypass valve (172) to the non-rotating scroll (150).
한편, 본 실시예에 따른 리테이너지지부재(174)는 제1지지부재(1741) 및 제2지지부재(1742)를 포함할 수 있다. 제1지지부재(1741)는 리테이너(173)에 접촉하여 그 리테이너(173)를 지지하는 부재이고, 제2지지부재(1742)는 제1지지부재(1741)와 비선회스크롤 사이에 고정되어 제1지지부재(1741)를 지지하는 부재이다. 이에 따라 리테이너(173)를 포함한 바이패스밸브(172)는 리테이너지지부재(174)에 의해 비선회스크롤(150)에 용이하면서도 안정적으로 고정될 수 있다.Meanwhile, the retainer support member (174) according to the present embodiment may include a first support member (1741) and a second support member (1742). The first support member (1741) is a member that contacts the retainer (173) and supports the retainer (173), and the second support member (1742) is a member that is fixed between the first support member (1741) and the non-orbiting scroll and supports the first support member (1741). Accordingly, the bypass valve (172) including the retainer (173) can be easily and stably fixed to the non-orbiting scroll (150) by the retainer support member (1744).
제1지지부재(1741)는 환형으로 형성되되, 제1지지부재(1741)의 외경은 배압돌부(155)의 내경, 다시 말해 리테이너수용면(1562)의 내경보다 작게 형성될 수 있다. 이에 따라 제1지지부재(1741)는 리테이너수용홈부(156)에 삽입되어 리테이너(173)의 배면을 안정적으로 지지할 수 있다.The first support member (1741) is formed in an annular shape, and the outer diameter of the first support member (1741) may be formed smaller than the inner diameter of the back pressure projection (155), that is, the inner diameter of the retainer receiving surface (1562). Accordingly, the first support member (1741) can be inserted into the retainer receiving groove (156) to stably support the back surface of the retainer (173).
제2지지부재(1742)는 씨링(C-ring)으로 형성되어 배압돌부(155)의 내주면에 구비된 리테이너지지홈(155a)에 삽입될 수 있다. 이에 따라 제2지지부재(1742)는 제1지지부재(1741)를 축방향으로 고정하여 리테이너(173)를 포함한 바이패스밸브(172)를 안정적으로 지지할 수 있다.The second support member (1742) is formed as a C-ring and can be inserted into a retainer support groove (155a) provided on the inner surface of the back pressure projection (155). Accordingly, the second support member (1742) can stably support the bypass valve (172) including the retainer (173) by axially fixing the first support member (1741).
도면으로 도시하지는 않았으나, 리테이너지지부재(174)는 한 개의 부재로 이루어질 수도 있다. 예를 들어 리테이너지지부재(174)는 앞서 설명한 제2지지부재(1742) 한 개로만 형성되어 리테이너지지홈(155a)에 삽입될 수도 있고, 배압돌부(155)에 압입되어 고정되거나 또는 외주면에 후크 또는 나사산이 형성되어 배압돌부(155)의 내주면에 체결될 수도 있다. Although not shown in the drawing, the retainer support member (174) may be formed of a single member. For example, the retainer support member (174) may be formed of only one second support member (1742) described above and inserted into the retainer support groove (155a), may be fixed by being pressed into the back pressure projection (155), or may be fastened to the inner surface of the back pressure projection (155) by forming a hook or screw thread on the outer surface.
상기와 같은 본 실시예에 의한 스크롤 압축기는 다음과 같이 동작된다.The scroll compressor according to the above embodiment operates as follows.
즉, 구동모터(120)에 전원이 인가되어 회전력이 발생되면, 회전축(125)에 편심 결합된 선회스크롤(140)이 올담링(139)에 의해 비선회스크롤(150)에 대해 선회운동을 하게 된다. 이때 선회스크롤(140)과 비선회스크롤(150)의 사이에는 연속으로 이동하는 제1압축실(V1)과 제2압축실(V2)이 형성될 수 있다. 제1압축실(V1)과 제2압축실(V2)은 선회스크롤(140)이 선회운동을 하는 동안 흡입구(또는, 흡입실)(1531)에서 토출구(또는, 토출실)(1511)쪽으로 이동하면서 점차 체적이 좁아지게 된다.That is, when power is applied to the driving motor (120) and rotational force is generated, the orbiting scroll (140) eccentrically coupled to the rotation shaft (125) orbits the non-orbiting scroll (150) by the Oldham ring (139). At this time, a first compression chamber (V1) and a second compression chamber (V2) that move continuously can be formed between the orbiting scroll (140) and the non-orbiting scroll (150). The volume of the first compression chamber (V1) and the second compression chamber (V2) gradually narrows as they move from the suction port (or suction chamber) (1531) toward the discharge port (or discharge chamber) (1511) while the orbiting scroll (140) orbits.
그러면, 냉매는 냉매흡입관(117)을 통해 케이싱(110)의 저압부(110a)로 흡입되고, 이 냉매의 일부는 제1 압축실(V1) 및 제2 압축실(V2)을 이루는 각각의 흡입압실(미부호)로 곧바로 흡입되어 압축되는 한편 나머지 냉매는 구동모터(120)쪽으로 이동하여 구동모터(120)를 냉각한 후 다른 냉매와 함께 흡입압실(미부호)로 흡입된다. Then, the refrigerant is sucked into the low pressure section (110a) of the casing (110) through the refrigerant suction pipe (117), and a portion of this refrigerant is directly sucked into each of the suction pressure chambers (not shown) forming the first compression chamber (V1) and the second compression chamber (V2) and compressed, while the remaining refrigerant moves toward the drive motor (120), cools the drive motor (120), and is sucked into the suction pressure chamber (not shown) together with other refrigerants.
그러면, 이 냉매는 제1압축실(V1) 및 제2압축실(V2)의 이동경로를 따라 이동하면서 압축되고, 이 압축되는 냉매의 일부는 토출구(1511)에 도달하기 전에 제1배압구멍(1513)과 제2배압구멍(1611b)을 통해 비선회스크롤(150)과 플로팅플레이트(165)에 의해 형성되는 배압실(160a)로 이동하게 된다. 이에 따라 배압실(160a)은 중간압을 형성하게 된다.Then, the refrigerant is compressed while moving along the movement path of the first compression chamber (V1) and the second compression chamber (V2), and a portion of the compressed refrigerant moves to the back pressure chamber (160a) formed by the non-rotating scroll (150) and the floating plate (165) through the first back pressure hole (1513) and the second back pressure hole (1611b) before reaching the discharge port (1511). Accordingly, the back pressure chamber (160a) forms an intermediate pressure.
그러면, 플로팅플레이트(165)는 고저압분리판(115)을 향해 상승하여 그 고저압분리판(115)에 밀착된다. 이에 따라 케이싱(110)의 고압부(110b)는 저압부(110a)로부터 분리되어 각 압축실(V1)(V2)에서 고압부(110b)로 토출된 냉매가 저압부(110a)로 역류하는 것을 억제할 수 있게 된다.Then, the floating plate (165) rises toward the high-low pressure separator (115) and comes into close contact with the high-low pressure separator (115). Accordingly, the high-pressure section (110b) of the casing (110) is separated from the low-pressure section (110a), thereby preventing the refrigerant discharged from each compression chamber (V1) (V2) to the high-pressure section (110b) from flowing back to the low-pressure section (110a).
반면, 비선회스크롤(150)은 배압실(160a)의 압력에 의해 선회스크롤(140)을 향하는 방향으로 압력을 받아 하강하게 된다. 이에 따라 비선회스크롤(150)이 선회스크롤(140)에 밀착되면서 양쪽 압축실의 냉매가 중간압실을 이루는 고압측 압축실에서 저압측 압축실로 누설되는 것을 차단할 수 있게 된다.On the other hand, the non-orbiting scroll (150) is lowered by pressure in the direction toward the orbiting scroll (140) due to the pressure of the back pressure chamber (160a). Accordingly, as the non-orbiting scroll (150) is pressed against the orbiting scroll (140), it is possible to prevent the refrigerant in both compression chambers from leaking from the high-pressure side compression chamber forming the intermediate pressure chamber to the low-pressure side compression chamber.
그러면, 냉매는 중간압실에서 토출압실쪽으로 이동하면서 설정된 압력까지 압축되고, 이 냉매는 토출구(1511)로 이동하여 토출밸브(171)를 열림방향으로 가압하게 된다. 그러면 토출밸브(171)는 토출압실의 압력에 밀려 밸브안내부(165d)를 따라 상승하면서 토출구(1511)가 개방된다. 그러면 토출압실의 냉매는 토출구(1511) 및 플로팅플레이트(165)에 구비된 중간토출구(165c)를 통해 고압부(110b)로 배출되게 된다.Then, the refrigerant moves from the intermediate pressure chamber toward the discharge pressure chamber and is compressed to the set pressure, and this refrigerant moves to the discharge port (1511) and pressurizes the discharge valve (171) in the opening direction. Then, the discharge valve (171) is pushed by the pressure of the discharge pressure chamber and rises along the valve guide (165d), and the discharge port (1511) opens. Then, the refrigerant in the discharge pressure chamber is discharged to the high pressure section (110b) through the discharge port (1511) and the intermediate discharge port (165c) provided in the floating plate (165).
한편, 압축기의 운전중에 발생되는 여러 조건에 의해서 냉매의 압력이 기설정된 압력 이상으로 상승할 수 있다. 그러면 중간압실에서 토출압실로 이동하는 냉매의 일부는 토출압실에 도달하기 전에 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)을 통해 각각의 압축실(V1)(V2)을 이루는 중간압실에서 고압부(110b)를 향해 미리 바이패스되게 된다.Meanwhile, the pressure of the refrigerant may rise above the preset pressure due to various conditions occurring during the operation of the compressor. Then, a portion of the refrigerant moving from the intermediate pressure chamber to the discharge pressure chamber is bypassed in advance from the intermediate pressure chamber forming each compression chamber (V1) (V2) toward the high pressure section (110b) through the first bypass hole (1512a) and the second bypass hole (1512b) before reaching the discharge pressure chamber.
제1압축실(V1)의 압력과 제2압축실(V2)의 압력이 각각 설정압력보다 높은 경우에는 제1압축실(V1)에서 압축되는 냉매는 제1바이패스구멍(1512a)으로, 제2압축실(V2)의 냉매는 제2바이패스구멍(1512b)으로 이동하게 된다. 그러면 이들 바이패스구멍(1512a)(1512b)으로 이동하는 냉매는 그 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)을 각각 차단하고 있는 제1바이패스밸브(1721) 및 제2바이패스밸브(1722)를 밀어올리게 된다. 그러면 제1바이패스밸브(1721)의 제1탄성부(1721b)와 제2바이패스밸브(1722)의 제2탄성부(1722b)는 제1고정부(1721a) 및 제2고정부(1722a)를 중심으로 각각 휘어지면서 제1바이패스밸브(1721)의 제1개폐부(1721c)는 제1바이패스구멍(1512a)으로부터, 제2바이패스밸브(1722)의 제2개폐부(1722c)는 제2바이패스구멍(1512b)으로부터 각각 이격되게 된다. 그러면 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)이 열리게 된다. 이때 이들 제1바이패스밸브(1721)는 리테이너(173)의 제1연결지지부(1731b) 및 제1밸브지지부(1732c)에 의해, 제2바이패스밸브(1722)는 리테이너(173)의 제2연결지지부(1732b) 및 제2밸브지지부(1732c)에 의해 각각 열림량이 제한된다.When the pressure of the first compression chamber (V1) and the pressure of the second compression chamber (V2) are each higher than the set pressure, the refrigerant compressed in the first compression chamber (V1) moves to the first bypass hole (1512a), and the refrigerant in the second compression chamber (V2) moves to the second bypass hole (1512b). Then, the refrigerant moving to these bypass holes (1512a)(1512b) pushes up the first bypass valve (1721) and the second bypass valve (1722), which block the first bypass hole (1512a) and the second bypass hole (1512b), respectively. Then, the first elastic part (1721b) of the first bypass valve (1721) and the second elastic part (1722b) of the second bypass valve (1722) are each bent around the first fixed part (1721a) and the second fixed part (1722a), and the first opening/closing part (1721c) of the first bypass valve (1721) is separated from the first bypass hole (1512a), and the second opening/closing part (1722c) of the second bypass valve (1722) is separated from the second bypass hole (1512b). Then, the first bypass hole (1512a) and the second bypass hole (1512b) are opened. At this time, the opening amount of the first bypass valve (1721) is limited by the first connection support (1731b) and the first valve support (1732c) of the retainer (173), and the opening amount of the second bypass valve (1722) is limited by the second connection support (1732b) and the second valve support (1732c) of the retainer (173).
그러면, 제1압축실(V1)의 냉매는 제1바이패스구멍(1512a)을 통해, 제2압축실(V2)의 냉매는 제2바이패스구멍(1512b)을 통해 각각 리테이너수용홈부(156)로 배출되고, 이 냉매는 리테이너(173)와 리테이너수용홈부(156) 사이의 공간인 토출안내통로(F)로 이동하게 된다. 이 냉매는 토출구(1511)를 통해 토출되는 냉매와 함께 플로팅플레이트(165)의 중간토출구(165c)를 통해 고압부(110b)로 배출된다. 이에 따라 압축실(V)에서 압축되는 냉매가 설정압력 이상으로 과압축되는 것을 억제하여 선회랩(142) 및/또는 비선회랩(152)의 손상을 억제하는 동시에 압축기 효율을 높일 수 있다.Then, the refrigerant in the first compression chamber (V1) is discharged to the retainer receiving groove (156) through the first bypass hole (1512a), and the refrigerant in the second compression chamber (V2) is discharged to the retainer receiving groove (156) through the second bypass hole (1512b), and these refrigerants move to the discharge guide passage (F), which is the space between the retainer (173) and the retainer receiving groove (156). This refrigerant, together with the refrigerant discharged through the discharge port (1511), is discharged to the high pressure section (110b) through the intermediate discharge port (165c) of the floating plate (165). Accordingly, the refrigerant compressed in the compression chamber (V) is suppressed from being overcompressed beyond the set pressure, thereby suppressing damage to the orbiting wrap (142) and/or the non-orbiting wrap (152), and at the same time increasing the compressor efficiency.
이후, 압축실(V)의 과압축이 해소되어 적정압력으로 회복되면 제1바이패스밸브(1721)는 제1고정부(1721a)를 중심으로, 제2바이패스밸브(1722)는 제2고정부(1722a)를 중심으로 각각 회전하면서 펴지게 된다. 그러면 제1바이패스밸브(1721)는 제1바이패스구멍(1512a)을, 제2바이패스밸브(1722)는 제2바이패스구멍(1512b)을 각각 차단하는 일련의 과정을 반복하게 된다.Afterwards, when the overcompression of the compression chamber (V) is relieved and the pressure is restored to the appropriate level, the first bypass valve (1721) and the second bypass valve (1722) rotate around the first fixing portion (1721a) and unfold, respectively. Then, the first bypass valve (1721) and the second bypass valve (1722) repeat a series of processes in which they block the first bypass hole (1512a) and the second bypass valve (1722) respectively block the second bypass hole (1512b).
이때, 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)에는 미처 토출되지 못한 고압의 냉매가 가둬지게 된다. 그러면 압축실(V)의 압력이 불필요하게 상승하게 되면서 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)은 일종의 사체적을 이루게 된다. 따라서 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)이 구비된 비선회경판부(151)의 두께를 가능한 한 얇게 형성하는 것이 제1바이패스구멍(1512a) 및 제2바이패스구멍(1512b)의 길이(L2)를 줄여 사체적을 낮추는데 유리하다.At this time, the high-pressure refrigerant that was not discharged is trapped in the first bypass hole (1512a) and the second bypass hole (1512b). Then, the pressure in the compression chamber (V) increases unnecessarily, and the first bypass hole (1512a) and the second bypass hole (1512b) form a kind of dead volume. Therefore, it is advantageous to form the thickness of the non-rotating plate part (151) provided with the first bypass hole (1512a) and the second bypass hole (1512b) as thin as possible to reduce the length (L2) of the first bypass hole (1512a) and the second bypass hole (1512b) and lower the dead volume.
하지만, 종래와 같이 바이패스밸브(172)가 비선회경판부(151)에 체결되는 경우에는 그 바이패스밸브(172)를 체결하기 위한 최소한의 체결두께가 필요하므로 비선회경판부(151)의 두께를 줄이는데 한계가 있다. 이에 본 실시예는 앞서 설명한 바와 같이 비선회경판부(151)의 배면(151a)에 플로팅플레이트(165)가 미끄러지게 삽입되어 배압실을 이루는 배압돌부(155)가 단일체로 형성됨에 따라 비선회경판부(151)의 두께를 가능한 한 얇게 형성할 수 있다. 이에 따라 제1바이패스구멍(1512a)의 길이(L1) 및 제2바이패스구멍(1512b)의 길이(L2)를 최단화하여 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)에서의 사체적을 최소화할 수 있다. 이를 통해 제1바이패스구멍(1512a)과 제2바이패스구멍(1512b)에 잔류하는 냉매량을 최소화하여 압축효율을 높일 수 있다.However, in the case where the bypass valve (172) is connected to the non-rotating plate part (151) as in the past, a minimum connection thickness is required to connect the bypass valve (172), so there is a limit to reducing the thickness of the non-rotating plate part (151). Therefore, in the present embodiment, as described above, the floating plate (165) is slidably inserted into the back surface (151a) of the non-rotating plate part (151) so that the back pressure projection (155) forming the back pressure chamber is formed as a single body, thereby making it possible to form the thickness of the non-rotating plate part (151) as thin as possible. Accordingly, the length (L1) of the first bypass hole (1512a) and the length (L2) of the second bypass hole (1512b) can be minimized, thereby minimizing the dead volume in the first bypass hole (1512a) and the second bypass hole (1512b). Through this, the amount of refrigerant remaining in the first bypass hole (1512a) and the second bypass hole (1512b) can be minimized, thereby increasing the compression efficiency.
또한, 본 실시예에서는 배압돌부(155)에 의해 형성되는 리테이너수용홈부(156)가 원형으로 형성됨에 따라 리테이너수용홈부(156)를 포함한 비선회스크롤(150)을 용이하게 가공할 수 있다.In addition, in this embodiment, since the retainer receiving groove (156) formed by the back pressure projection (155) is formed in a circular shape, the non-rotating scroll (150) including the retainer receiving groove (156) can be easily processed.
또한, 본 실시예에서는 바이패스밸브(172)와 리테이너(173)가 각각 환형으로 형성됨에 따라 바이패스밸브(172)와 리테이너(173)에 대한 가공 및 조립이 용이하면서도 그 바이패스밸브(172)와 리테이너(173)를 안정적으로 고정할 수 있다.In addition, in this embodiment, since the bypass valve (172) and the retainer (173) are each formed in an annular shape, processing and assembly of the bypass valve (172) and the retainer (173) are easy, and the bypass valve (172) and the retainer (173) can be stably fixed.
또한, 본 실시예에서는 바이패스밸브(172)와 리테이너(173)가 각각 환형으로 형성되면서도 각각의 중심선을 중심으로 대칭되게 형성됨에 따라 제1바이패스밸브(1721)와 제2바이패스밸브(1722)가 신속하면서도 균일하게 개폐될 수 있다. In addition, in this embodiment, the bypass valve (172) and the retainer (173) are each formed in an annular shape and symmetrically formed around their respective center lines, so that the first bypass valve (1721) and the second bypass valve (1722) can be opened and closed quickly and uniformly.
또한, 본 실시예에서는 바이패스밸브(172)의 제1바이패스개폐부(1722)와 제2바이패스밸브(1722)가 제1고정부(1721a) 및 제2고정부(1722a)로부터 멀어질수록 벌어지는 형상으로 형성됨에 따라, 제1바이패스밸브(1721)와 제2바이패스밸브(1722)의 길이를 최대한으로 길게 형성될 수 있다. 이를 통해 리테이너수용홈부(156)를 원형으로 형성하면서도 바이패스밸브(172)가 원활하게 개폐되어 바이패스밸브(172)로 인한 과압축을 효과적으로 억제할 수 있다.In addition, in this embodiment, since the first bypass opening/closing part (1722) and the second bypass valve (1722) of the bypass valve (172) are formed in a shape that spreads apart as they get farther away from the first fixing part (1721a) and the second fixing part (1722a), the lengths of the first bypass valve (1721) and the second bypass valve (1722) can be formed as long as possible. Through this, the retainer receiving groove (156) can be formed in a circular shape, while the bypass valve (172) can be smoothly opened and closed, effectively suppressing overcompression caused by the bypass valve (172).
도면으로 도시하지는 않았으나, 바이패스밸브(172)와 리테이너(173) 중에서 어느 한쪽은 앞서 설명한 바와 같이 환형으로 형성되는 반면, 다른 한쪽은 양단을 갖는 호형 및/또는 장방형으로 형성될 수도 있다. 예를 들어 바이패스밸브(172)는 앞서 설명한 바와 같이 제1바이패스밸브(1721)와 제2바이패스밸브(1722)가 서로 연결된 환형으로 형성되는 반면 리테이너(173)는 제1리테이너(1731)와 제2리테이너(1732)는 일단이 연결되고 타단이 분리된 호형으로 형성되거나 또는 양쪽 리테이너(1731)(1732)가 서로 분리된 복수 개의 장방형으로 형성될 수 있다. 또는 이와는 반대로 바이패스밸브(172)가 분리되고 리테이너(173)가 일체로 형성될 수도 있다. 이들의 경우 바이패스구멍(1512a)(1512b)의 위치 및/또는 형상을 적절하게 가변할 수 있다.Although not shown in the drawing, one of the bypass valve (172) and the retainer (173) may be formed in an annular shape as described above, while the other may be formed in an arcuate shape and/or a rectangular shape having both ends. For example, the bypass valve (172) may be formed in an annular shape in which the first bypass valve (1721) and the second bypass valve (1722) are connected to each other as described above, while the retainer (173) may be formed in an arcuate shape in which the first retainer (1731) and the second retainer (1732) are connected at one end and separated at the other end, or may be formed in a plurality of rectangular shapes in which the retainers (1731) and (1732) are separated from each other. Alternatively, the bypass valve (172) may be separated and the retainer (173) may be formed integrally. In these cases, the position and/or shape of the bypass hole (1512a)(1512b) can be appropriately varied.
한편, 배압실조립체에 대한 다른 실시예가 있는 경우는 다음과 같다.Meanwhile, there are other embodiments of the back pressure chamber assembly as follows.
즉, 전술한 실시예에서는 비선회스크롤의 배면에 배압돌부를 형성하고 배압돌부에 플로팅플레이트를 미끄러지게 삽입하여 배압실을 형성하는 것이나, 경우에 따라서는 비선회스크롤의 배면에 배압플레이트를 체결하고 배압플레이트에 플로팅플레이트를 미끄러지게 삽입하여 배압실이 형성될 수도 있다.That is, in the above-described embodiment, a back pressure projection is formed on the back surface of the non-orbiting scroll and a floating plate is slidably inserted into the back pressure projection to form a back pressure chamber. However, in some cases, a back pressure plate may be fastened to the back surface of the non-orbiting scroll and a floating plate may be slidably inserted into the back pressure plate to form a back pressure chamber.
도 8은 배압실조립체에 대한 다른 실시예를 보인 종단면도이고, 도 9는 도 8에서 비선회스크롤과 배압조립체를 분해하여 일부를 하측에서 보인 사시도이며, 도 10은 도 8에서 비선회스크롤과 배압실조립체를 조립하여 보인 단면도이다.Fig. 8 is a longitudinal cross-sectional view showing another embodiment of a back pressure chamber assembly, Fig. 9 is a perspective view showing a part of the non-orbiting scroll and back pressure chamber assembly in Fig. 8 disassembled from below, and Fig. 10 is a cross-sectional view showing the non-orbiting scroll and back pressure chamber assembly in Fig. 8 assembled.
도 8 내지 도 10을 참조하면, 본 실시예에 따른 스크롤 압축기의 기본적인 구성 및 그에 따른 작용효과는 전술한 실시예와 유사하다. 예를 들어 케이싱(110)의 내부는 고저압분리판(115)에 의해 저압부(110a)와 고압부(110b)로 분리되고, 저압부(110a)에는 구동모터(120) 및 압축부(미부호)가 구비될 수 있다. 압축부는 메인프레임(130)과 비선회스크롤(150) 사이에 선회스크롤(140)이 구비되고, 비선회스크롤(150)의 배면측에는 배압실(160a)을 형성하는 배압실조립체(160)가 구비될 수 있다. 이에 따라 비선회스크롤(150)이 배압실(160a)의 배압력에 의해 선회스크롤(140)쪽으로 가압되면서 밀착되어 압축실(V1)(V2) 간 누설을 억제할 수 있다.Referring to FIGS. 8 to 10, the basic configuration and the resulting operational effects of the scroll compressor according to the present embodiment are similar to those of the above-described embodiment. For example, the interior of the casing (110) may be separated into a low-pressure section (110a) and a high-pressure section (110b) by a high-low-pressure separation plate (115), and the low-pressure section (110a) may be provided with a driving motor (120) and a compression section (not shown). The compression section may include an orbiting scroll (140) provided between the main frame (130) and the non-orbiting scroll (150), and a back-pressure chamber assembly (160) forming a back-pressure chamber (160a) may be provided on the back side of the non-orbiting scroll (150). Accordingly, the non-orbiting scroll (150) is pressed toward the orbiting scroll (140) by the back pressure of the back pressure chamber (160a) and is brought into close contact, thereby preventing leakage between the compression chambers (V1) and (V2).
또한, 비선회스크롤(150)의 배면에는 토출구(1511)를 개폐하는 토출밸브(171) 및 바이패스구멍(1512a)(1512b)을 개폐하는 바이패스밸브(172)가 각각 구비되어 압축실(V)의 압력에 따라 토출구(1511) 및/또는 바이패스구멍(1512a)(1512b)을 개폐할 수 있다. 이에 따라 압축기 및 그 압축기를 포함하는 냉동사이클장치의 운전상태에 따라 압축실(V)에서 압축되는 냉매의 일부를 선택적으로 바이패스시켜 과압축을 억제할 수 있다.In addition, a discharge valve (171) for opening and closing a discharge port (1511) and a bypass valve (172) for opening and closing a bypass hole (1512a) (1512b) are respectively provided on the back surface of the non-rotating scroll (150), so that the discharge port (1511) and/or the bypass hole (1512a) (1512b) can be opened and closed depending on the pressure of the compression chamber (V). Accordingly, a portion of the refrigerant compressed in the compression chamber (V) can be selectively bypassed depending on the operating state of the compressor and the refrigeration cycle device including the compressor, thereby suppressing overcompression.
다만, 본 실시예에서는 배압실조립체(160)의 일부를 이루는 배압플레이트(161)가 비선회스크롤(150)에 체결되고, 배압플레이트(161)와 함께 배압실(160a)을 이루는 플로팅플레이트(165)가 그 배압플레이트(161)에 미끄러지게 삽입될 수 있다.However, in the present embodiment, a back pressure plate (161) forming part of a back pressure chamber assembly (160) is fastened to a non-rotating scroll (150), and a floating plate (165) forming a back pressure chamber (160a) together with the back pressure plate (161) can be slidably inserted into the back pressure plate (161).
이 경우, 비선회경판부(151)의 배면(151a)에는 리테이너수용홈부(156)가 기설정된 깊이만큼 함몰되어 형성되고, 리테이너수용홈부(156)에는 토출밸브(171)와 바이패스밸브(172)를 리테이너(173)와 함께 수용될 수 있다. 이에 따라 비선회스크롤(150)에 배압플레이트(161)를 체결하기 위한 체결두께를 확보하면서도 토출구(1511)의 길이 및/또는 바이패스구멍(1512a)(1512b)의 길이를 가능한 한 짧게 형성하여 토출구(1511) 및/또는 바이패스구멍(1512a)(1512b)에서의 사체적을 억제할 수 있다.In this case, a retainer receiving groove (156) is formed by being sunken to a preset depth in the back surface (151a) of the non-rotating plate portion (151), and a discharge valve (171) and a bypass valve (172) can be received in the retainer receiving groove (156) together with a retainer (173). Accordingly, while securing a fastening thickness for fastening the back pressure plate (161) to the non-rotating scroll (150), the length of the discharge port (1511) and/or the length of the bypass hole (1512a)(1512b) can be formed as short as possible, thereby suppressing the dead volume in the discharge port (1511) and/or the bypass hole (1512a)(1512b).
이 경우, 토출구(1511)와 바이패스구멍(1512)이 리테이너수용홈부(156)의 내부에 형성될 수 있다. 다시 말해 리테이너수용홈부(156)는 바닥면을 이루는 리테이너안착면(1561) 및 리테이너수용홈부(156)의 내주면(측벽면)을 이루며 리테이너안착면(1561)을 둘러싸는 리테이너수용면(1562)으로 이루어지고, 토출구(1511)와 바이패스구멍(1512a)(1512b)은 리에이너안착면(1561)을 관통하여 압축실(V1)(V2)과 연통되도록 형성될 수 있다. 이에 따라 토출구(1511)의 길이(L1)와 바이패스구멍(1512)의 길이(L2)가 리테이너수용홈부(156)의 깊이(D2)만큼 짧아지게 되어 토출구(1511)의 길이(L1)와 바이패스구멍(1512)의 길이(L2)가 짧아지게 된다. 이를 통해 토출구(1511) 및/또는 바이패스구멍(1512)에서의 사체적이 감소될 수 있다.In this case, the discharge port (1511) and the bypass hole (1512) may be formed inside the retainer receiving groove (156). In other words, the retainer receiving groove (156) is formed by a retainer seating surface (1561) forming the bottom surface and a retainer receiving surface (1562) forming the inner surface (side wall surface) of the retainer receiving groove (156) and surrounding the retainer seating surface (1561), and the discharge port (1511) and the bypass hole (1512a) (1512b) may be formed to penetrate the retainer seating surface (1561) and communicate with the compression chamber (V1) (V2). Accordingly, the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) are shortened by the depth (D2) of the retainer receiving groove (156), so that the length (L1) of the discharge port (1511) and the length (L2) of the bypass hole (1512) are shortened. Through this, the dead volume in the discharge port (1511) and/or the bypass hole (1512) can be reduced.
본 실시예에 따른 배압플레이트(161)는 고정판부(1611), 외측환형벽부(1612) 및 내측환형벽부(1613)를 포함할 수 있다. 고정판부(1611)는 비선회스크롤(150)에 체결되는 부분이고, 외측환형벽부(1612)와 내측환형벽부(1613)는 플로팅플레이트(165)가 미끄러지게 삽입되는 부분이다. The back pressure plate (161) according to the present embodiment may include a fixed plate portion (1611), an outer annular wall portion (1612), and an inner annular wall portion (1613). The fixed plate portion (1611) is a portion that is fastened to the non-orbiting scroll (150), and the outer annular wall portion (1612) and the inner annular wall portion (1613) are portions into which the floating plate (165) is slidably inserted.
고정판부(1611)는 중앙이 비어있는 환형의 판 형태로 형성되고, 가장자리를 따라 복수 개의 배압체결구멍(1611a)이 형성될 수 있다. 이에 따라 고정판부(1611)는 배압체결구멍(1611a)을 통과하는 배압체결볼트(177)에 의해 비선회스크롤(150)d의 체결홈(151b)에 볼트 체결될 수 있다.The fixed plate (1611) is formed in the shape of a circular plate with a hollow center, and a plurality of pressure-reducing fastening holes (1611a) can be formed along the edges. Accordingly, the fixed plate (1611) can be bolt-fastened to the fastening groove (151b) of the non-rotating scroll (150)d by a pressure-reducing fastening bolt (177) passing through the pressure-reducing fastening hole (1611a).
이 경우, 비선회경판부(151)에는 제1배압구멍(1513)이, 고정판부(1611)에는 제2배압구멍(1611b)이 서로 동일축선상에서 연통되도록 형성될 수 있다. 이에 따라 압축실(V)과 배압실(160a)은 비선회스크롤(150)의 제1배압구멍(1513)과 배압실조립체(160)의 제2배압구멍(1611b)을 통해 서로 연통될 수 있다. 이 경우에도 제1배압구멍(1513) 및/또는 제2배압구멍(1611b)에는 그 제1배압구멍(1513) 및/또는 제2배압구멍(1611b)을 개폐하는 배압조절밸브(미도시)가 구비될 수 있다.In this case, the first back pressure hole (1513) may be formed in the non-orbiting plate portion (151) and the second back pressure hole (1611b) may be formed in the fixed plate portion (1611) so as to be connected to each other on the same axis. Accordingly, the compression chamber (V) and the back pressure chamber (160a) may be connected to each other through the first back pressure hole (1513) of the non-orbiting scroll (150) and the second back pressure hole (1611b) of the back pressure chamber assembly (160). In this case as well, the first back pressure hole (1513) and/or the second back pressure hole (1611b) may be provided with a back pressure control valve (not shown) that opens and closes the first back pressure hole (1513) and/or the second back pressure hole (1611b).
외측환형벽부(1612)는 고정판부(1611)의 일측면에서 그 고정판부(1611)의 외주면을 둘러싸도록 환형으로 형성될 수 있다. 이에 따라 외측환형벽부(1613)는 배압실(160a)의 외벽면을 형성하게 된다.The outer annular wall portion (1612) can be formed in an annular shape to surround the outer surface of the fixed plate portion (1611) on one side of the fixed plate portion (1611). Accordingly, the outer annular wall portion (1613) forms the outer wall surface of the pressure relief chamber (160a).
내측환형벽부(1613)는 고저압분리판(115)을 마주보는 고정판부(1611)의 일측면에서 그 고정판부(1611)의 내주면을 둘러싸도록 환형으로 형성될 수 있다. 이에 따라 내측환형벽부(1613)는 배압실(160a)의 내벽면을 형성하게 된다.The inner annular wall portion (1613) can be formed in an annular shape to surround the inner surface of the fixed plate portion (1611) on one side of the fixed plate portion (1611) facing the high-low pressure separation plate (115). Accordingly, the inner annular wall portion (1613) forms the inner wall surface of the pressure relief chamber (160a).
또한, 내측환형벽부(1613)에는 비선회스크롤(150)의 토출구(1511)와 연통되는 중간토출구(1612a)가 형성되고, 중간토출구(1613a)의 안쪽에는 토출밸브(171)가 미끄러지게 삽입되는 밸브안내부(1613b)가 형성될 수 있다. 이에 따라 토출밸브(171)가 비선회스크롤(150)에 고정되는 배압플레이트(161)에 미끄러지게 결합됨에 따라 토출밸브(171)의 동작안정성이 향상될 수 있다.In addition, an intermediate discharge port (1612a) communicating with the discharge port (1511) of the non-orbiting scroll (150) may be formed on the inner annular wall portion (1613), and a valve guide portion (1613b) into which a discharge valve (171) is slidably inserted may be formed on the inside of the intermediate discharge port (1613a). Accordingly, the discharge valve (171) may be slidably coupled to the back pressure plate (161) fixed to the non-orbiting scroll (150), thereby improving the operational stability of the discharge valve (171).
본 실시예에 따른 플로팅플레이트(165)는 환형으로 형성되어 외측환형벽부(1612)의 내주면과 내측환형벽부(1613)의 외주면에 각각 미끄러지게 삽입될 수 있다. 이에 따라 플로팅플레이트(165)는 배압실(160a)의 압력에 따라 배압플레이트(161)에 대해 축방향으로 신속하게 이동을 하면서 고저압분리판(115)의 하측면과 착탈되게 된다.The floating plate (165) according to the present embodiment is formed in an annular shape and can be slidably inserted into the inner surface of the outer annular wall portion (1612) and the outer surface of the inner annular wall portion (1613), respectively. Accordingly, the floating plate (165) moves rapidly in the axial direction with respect to the back pressure plate (161) according to the pressure of the back pressure chamber (160a) and is attached to and detached from the lower surface of the high-low pressure separation plate (115).
상기와 같이 배압실조립체(160)가 비선회스크롤(150)의 배면에 체결되는 배압플레이트(161) 및 그 배압플레이트(161)에 미끄러지게 결합되는 플로팅플레이트(165)로 이루어지는 경우에는 플로팅플레이트(165)가 더욱 간소화되면서 신속하게 작동하여 케이싱(110)의 저압부(110a)와 고압부(110b)를 신속하게 분리할 수 있다. In the case where the back pressure chamber assembly (160) is composed of a back pressure plate (161) that is fastened to the back surface of the non-rotating scroll (150) as described above and a floating plate (165) that is slidably coupled to the back pressure plate (161), the floating plate (165) can be further simplified and operate quickly to quickly separate the low pressure portion (110a) and the high pressure portion (110b) of the casing (110).
또한, 이 경우에는 앞서 설명한 바와 같이 토출밸브(171)가 비선회스크롤(150)에 체결되는 배압플레이트(161)에 미끄러지게 삽입됨에 따라 토출밸브(171)의 거동이 더욱 안정되어 압축효율이 향상될 수 있다.In addition, in this case, as described above, the discharge valve (171) is slidably inserted into the back pressure plate (161) that is connected to the non-rotating scroll (150), so that the behavior of the discharge valve (171) becomes more stable, thereby improving the compression efficiency.
한편, 본 실시예에 따른 밸브조립체(170)는 전술한 실시예에서의 밸브조립체(170)와 동일하거나 거의 동일하게 형성될 수 있다. 예를 들어 토출밸브(171)는 피스톤밸브로, 바이패스밸브(172)는 리드밸브로 각각 이루어질 수 있다. Meanwhile, the valve assembly (170) according to the present embodiment may be formed identically or almost identically to the valve assembly (170) in the aforementioned embodiment. For example, the discharge valve (171) may be formed as a piston valve, and the bypass valve (172) may be formed as a reed valve.
다만, 본 실시예에 따른 토출밸브(171)는 앞서 설명한 바와 같이 배압플레이트(161)에 구비되는 밸브안내부(1612b)에 미끄러지게 결합되고, 바이패스밸브(172)는 비선회스크롤(150)의 리테이너수용홈부(156)에 삽입된 상태에서 리테이너(173)에 의해 축방향으로 지지되며, 리테이너(173)는 바이패스밸브(172)와 함께 리테이너지지부재(174)에 의해 축방향으로 지지될 수 있다. However, the discharge valve (171) according to the present embodiment is slidably coupled to the valve guide (1612b) provided on the back pressure plate (161) as described above, and the bypass valve (172) is axially supported by the retainer (173) while being inserted into the retainer receiving groove (156) of the non-rotating scroll (150), and the retainer (173) can be axially supported by the retainer support member (174) together with the bypass valve (172).
이 경우에도 바이패스밸브(172)는 제1바이패스밸브(1721)와 제2바이패스밸브(1722)가 서로 연결되는 환형으로 형성되고, 리테이너(173)는 제1리테이너(1731)와 제2리테이너(1732)가 서로 연결되는 환형으로 형성될 수 있다. 이들 바이패스밸브(172)와 리테이너(173), 리테이너지지부재(174)의 구성 및 그에 따른 작용효과는 전술한 실시예와 동일하므로 이에 대하여는 전술한 실시예에 대한 설명으로 대신한다.In this case, the bypass valve (172) may be formed in an annular shape in which the first bypass valve (1721) and the second bypass valve (1722) are connected to each other, and the retainer (173) may be formed in an annular shape in which the first retainer (1731) and the second retainer (1732) are connected to each other. Since the configuration and the resulting operational effects of the bypass valve (172), retainer (173), and retainer support member (174) are the same as those of the above-described embodiment, the description thereof will be replaced with the description of the above-described embodiment.
도면으로 도시하지는 않았으나, 제1바이패스밸브(1721) 및 제2바이패스밸브(1722)가 리테이너(173)와 함께 배압실조립체(160)에 체결될 수도 있다. 이 경우 리테이너안착면(1561)에는 제1바이패스밸브(1721) 및 제2바이패스밸브(1722)를 리테이너(173)에 체결하는 제1밸브체결부재(미도시)의 머리부 및 제2밸브체결부재(미도시)의 머리부가 수용되도록 제1체결부재수용홈(미도시) 및 제2체결부재수용홈(미도시)이 각각 형성될 수 있다. 이에 따라 리테이너(173)의 하면이 리테이너수용홈부(156)의 바닥면인 리테이너안착면(1561)에 긴밀하게 밀착되어 견고하게 지지될 수 있다.Although not shown in the drawing, the first bypass valve (1721) and the second bypass valve (1722) may be fastened to the pressure relief assembly (160) together with the retainer (173). In this case, a first fastening member receiving groove (not shown) and a second fastening member receiving groove (not shown) may be formed on the retainer mounting surface (1561) to receive the head of the first valve fastening member (not shown) and the head of the second valve fastening member (not shown) that fasten the first bypass valve (1721) and the second bypass valve (1722) to the retainer (173), respectively. Accordingly, the lower surface of the retainer (173) can be closely adhered to the retainer mounting surface (1561), which is the bottom surface of the retainer receiving groove portion (156), and thus be firmly supported.
Claims (15)
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| PCT/KR2024/002892 WO2025187849A1 (en) | 2024-03-06 | 2024-03-06 | Scroll compressor |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0614483U (en) * | 1992-07-31 | 1994-02-25 | 株式会社ゼクセル | Check valve holding plate for scroll compressor |
| CN108240337A (en) * | 2016-12-23 | 2018-07-03 | 艾默生环境优化技术(苏州)有限公司 | valve assembly and scroll compressor |
| KR20220060361A (en) * | 2020-11-04 | 2022-05-11 | 엘지전자 주식회사 | Scroll compressor |
| KR102416903B1 (en) * | 2017-02-15 | 2022-07-05 | 엘지전자 주식회사 | Scroll compressor |
| CN115143103A (en) * | 2021-03-30 | 2022-10-04 | 艾默生环境优化技术(苏州)有限公司 | Compression mechanism |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0614483U (en) * | 1992-07-31 | 1994-02-25 | 株式会社ゼクセル | Check valve holding plate for scroll compressor |
| CN108240337A (en) * | 2016-12-23 | 2018-07-03 | 艾默生环境优化技术(苏州)有限公司 | valve assembly and scroll compressor |
| KR102416903B1 (en) * | 2017-02-15 | 2022-07-05 | 엘지전자 주식회사 | Scroll compressor |
| KR20220060361A (en) * | 2020-11-04 | 2022-05-11 | 엘지전자 주식회사 | Scroll compressor |
| CN115143103A (en) * | 2021-03-30 | 2022-10-04 | 艾默生环境优化技术(苏州)有限公司 | Compression mechanism |
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