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WO2025183015A1 - Electrolytic capacitor - Google Patents

Electrolytic capacitor

Info

Publication number
WO2025183015A1
WO2025183015A1 PCT/JP2025/006699 JP2025006699W WO2025183015A1 WO 2025183015 A1 WO2025183015 A1 WO 2025183015A1 JP 2025006699 W JP2025006699 W JP 2025006699W WO 2025183015 A1 WO2025183015 A1 WO 2025183015A1
Authority
WO
WIPO (PCT)
Prior art keywords
component
electrolytic capacitor
conductive polymer
acid
ratio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2025/006699
Other languages
French (fr)
Japanese (ja)
Inventor
達治 青山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Intellectual Property Management Co Ltd
Original Assignee
Panasonic Intellectual Property Management Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Intellectual Property Management Co Ltd filed Critical Panasonic Intellectual Property Management Co Ltd
Publication of WO2025183015A1 publication Critical patent/WO2025183015A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/025Solid electrolytes
    • H01G9/028Organic semiconducting electrolytes, e.g. TCNQ
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/035Liquid electrolytes, e.g. impregnating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/145Liquid electrolytic capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/15Solid electrolytic capacitors

Definitions

  • the present invention relates to an electrolytic capacitor.
  • An electrolytic capacitor for example, comprises a capacitor element and an electrolyte.
  • the capacitor element typically comprises an anode foil with a dielectric layer, a cathode foil arranged opposite the dielectric layer, and a separator interposed between the anode foil and the cathode foil.
  • Known examples of such electrolytic capacitors include those in which the electrolyte contains a liquid component (such as an electrolytic solution) that fills the voids in the capacitor element and a conductive polymer that is interposed between the anode foil and the cathode foil.
  • electrolytic capacitors with a solid-liquid electrolyte are known.
  • Patent Document 1 describes an electrolytic capacitor comprising a capacitor element consisting of an anode foil and a cathode foil facing each other, and an electrolyte layer formed within the capacitor element, wherein the electrolyte layer comprises a solid electrolyte layer containing a dopant and a conjugated polymer, and a liquid filled in voids within the capacitor element on which the solid electrolyte layer is formed, and wherein the molar ratio of cationic components to 1 mol of functional groups that can contribute to the doping reaction of the dopant is 0.2 or more and 6 or less.
  • Patent Document 1 also describes that an electrolytic capacitor configured as described above is less likely to experience a sudden increase in ESR (equivalent series resistance) even after being exposed to thermal stress such as in a reflow soldering process (hereinafter also referred to as the reflow process) when mounted on a substrate or the like.
  • ESR equivalent series resistance
  • Patent Document 1 has sufficient research been conducted on simultaneously suppressing the decrease in capacitance, the increase in leakage current, and the increase in equivalent series resistance for electrolytic capacitors after the reflow process.
  • the present disclosure therefore provides an electrolytic capacitor that can simultaneously suppress capacitance reduction, leakage current increase, and equivalent series resistance increase, even after the reflow process.
  • One aspect of the present invention is an electrolytic capacitor comprising a capacitor element and a liquid component
  • the capacitor element comprises an anode foil having a dielectric layer, a cathode foil arranged to face the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator
  • the conductive polymer layer comprises a conductive polymer
  • a solid-liquid electrolyte comprising the conductive polymer layer and the liquid component comprises a first cationic component, a second cationic component, and an anionic component
  • the conductive polymer layer comprises the
  • the electrolytic capacitor comprises one cationic component, the liquid component comprising the second cationic component and the anionic component, and in the solid-liquid electrolyte, where A (mol/kg) is the ratio of the number of moles of the first cationic component to the mass of the conductive polymer, B (mol/
  • This disclosure makes it possible to provide an electrolytic capacitor that can simultaneously suppress capacitance reduction, leakage current increase, and equivalent series resistance increase, even after the reflow process.
  • FIG. 1 is a cross-sectional schematic view of an electrolytic capacitor according to an embodiment of the present disclosure.
  • 2 is a schematic exploded view of a portion of a capacitor element included in the electrolytic capacitor of FIG. 1.
  • FIG. 1 is a cross-sectional schematic view of an electrolytic capacitor according to an embodiment of the present disclosure.
  • 2 is a schematic exploded view of a portion of a capacitor element included in the electrolytic capacitor of FIG. 1.
  • any of the exemplified lower limits and any of the exemplified upper limits can be combined as desired, as long as the lower limit is not equal to or greater than the upper limit.
  • one of the materials can be selected and used alone, or two or more can be used in combination, unless otherwise specified.
  • the electrolytic capacitor according to the first embodiment of the present disclosure includes a capacitor element and a liquid component.
  • the capacitor element includes an anode foil having a dielectric layer, a cathode foil disposed opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator.
  • the conductive polymer layer includes a conductive polymer, and the solid-liquid electrolyte including the conductive polymer layer and the liquid component includes a first cationic component, a second cationic component, and an anionic component.
  • the conductive polymer layer includes a first cationic component, and the liquid component includes a second cationic component and an anionic component.
  • the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg)
  • the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg)
  • the ratio of the number of moles of the second cation component to the mass of the conductive polymer is C (mol/kg)
  • the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20 ⁇ (A+C)/B ⁇ 1.01.
  • the liquid component contains a second cationic component and an anionic component
  • the ratio of the number of moles of the first cationic component to the mass of the conductive polymer is A (mol/kg)
  • the ratio of the number of moles of the anionic component to the mass of the conductive polymer is B (mol/kg)
  • the ratio of the number of moles of the second cationic component to the mass of the conductive polymer is C (mol/kg)
  • ratios A, B, and C satisfy the relationship 0.20 ⁇ (A+C)/B ⁇ 1.01. The reason for this is explained below.
  • the conductive polymer layer is often formed by immersing an anode foil having a dielectric layer on at least one main surface in a polymer dispersion containing a conductive polymer.
  • a polymer dispersion containing a conductive polymer In such anode foil, at least one surface is often roughened by etching or other methods to increase capacitance.
  • the polymer dispersion it is preferable for the polymer dispersion to be thoroughly impregnated into the pores formed by the roughening process in order to fully extract capacitance from the interior of the pores.
  • it is desirable for the polymer dispersion to have high wettability with at least one main surface of the anode foil.
  • a solid-liquid electrolyte containing a conductive polymer layer and a liquid component if the amount of at least one of the first cationic component contained in the conductive polymer layer and the second cationic component contained in the liquid component is excessively small relative to the anionic component, the anionic component and the cationic component will not be sufficiently dissociated in the solid-liquid electrolyte, resulting in poor conductivity.
  • the formation of an oxide film by the anionic component will be difficult to progress sufficiently on at least one main surface of the anode foil.
  • the self-repairing function of the oxide film will not be fully exerted on at least one surface of the anode foil.
  • leakage current will increase.
  • the equivalent series resistance of the electrolytic capacitor will decrease.
  • an electrolytic capacitor after an electrolytic capacitor is exposed to thermal stress, dedoping can occur in the conductive polymer, causing defects in the conductive polymer's structure. When such structural defects occur, the electrolytic capacitor's capacitance can decrease, leakage current can increase, and equivalent series resistance can rise.
  • the ratios A, B, and C satisfy the relationship 0.20 ⁇ (A+C)/B ⁇ 1.01.
  • the ratios of the first cationic component and the second cationic component to the anionic component are appropriately balanced. Therefore, even when the electrolytic capacitor is subjected to thermal stress such as in a reflow process, it is believed that a decrease in capacitance, an increase in leakage current, and an increase in equivalent series resistance can be sufficiently suppressed.
  • ratios A, B, and C satisfy the relationship 0.20 ⁇ (A+C)/B ⁇ 1.
  • the sum of the number of moles of the first cationic component and the second cationic component is less than the number of moles of the anionic component.
  • the mass of the conductive polymer can be determined, for example, according to the following procedure 1.
  • Step 1 (1) The anode foil, the separator, and the cathode foil are stacked in this order and wound up to obtain a first wound body, and the mass (initial mass) W0 of the first wound body is measured.
  • the mass of the conductive polymer can also be determined, for example, by the following procedure 2.
  • Step 2 (1) The capacitor element is disassembled to remove the anode foil, separator, and cathode foil. (2) The anode foil, separator, and cathode foil are immersed in water or an organic solvent and then subjected to ultrasonic irradiation or the like to remove the conductive polymer (containing the first cationic component). (3) After measuring the mass of the conductive polymer that has fallen off, spectra of the conductive polymer and the first cation component are obtained by Raman spectroscopy or time-of-flight secondary ion mass spectrometry (TOFSIMS), and the spectra are analyzed to determine the mass of the conductive polymer.
  • TOFSIMS time-of-flight secondary ion mass spectrometry
  • the number of moles of the first cationic component can be measured by NMR (Nuclear Magnetic Resonance) analysis of the main surface of the anode foil of the capacitor element taken out of the electrolytic capacitor.
  • NMR analysis can be performed, for example, under the following conditions. Conditions and analysis equipment: Bruller ANACES 500 ⁇ Resonance frequency: 500MHz Lock solvent: heavy water Measurement temperature: room temperature (23 ⁇ 2°C)
  • the number of moles of the second cation component and anion component can also be measured by NMR analysis of the liquid component collected from the electrolytic capacitor. NMR analysis of the liquid component can also be performed under the above conditions.
  • the capacitor element according to the first embodiment of the present disclosure includes an anode foil having a dielectric layer, a cathode foil disposed opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator.
  • the anode foil, cathode foil, separator, and conductive polymer layer will be described below.
  • the anode foil may be a metal foil containing at least one valve metal such as titanium, tantalum, aluminum, or niobium.
  • the anode foil may be a metal foil of a valve metal (e.g., aluminum foil).
  • the anode foil may contain the valve metal in the form of an alloy containing the valve metal or a compound containing the valve metal.
  • the thickness of the anode foil may be 15 ⁇ m or more and 300 ⁇ m or less. At least one main surface of the anode foil may be roughened by etching or the like. It is preferable that both main surfaces of the anode foil are roughened.
  • a dielectric layer is formed on at least one main surface of the anode foil.
  • the dielectric layer may be formed by chemically treating the anode foil.
  • the dielectric layer may contain an oxide of a valve metal (e.g., aluminum oxide).
  • the dielectric layer may be formed of any dielectric other than an oxide of a valve metal as long as it functions as a dielectric.
  • a conductive polymer layer may or may not be formed on the end surface of the anode foil. However, it is preferable that a conductive polymer layer is also formed on the end surface of the anode foil. For example, in a wound capacitor element such as that shown in Figure 2, it is preferable that a dielectric layer is formed on the upper and lower end surfaces of the wound body.
  • the cathode foil is not particularly limited as long as it functions as a cathode.
  • the cathode foil include metal foils (e.g., aluminum foils).
  • the type of metal contained in the metal foil is not particularly limited.
  • the metal may be a valve metal or an alloy containing a valve metal.
  • the thickness of the cathode foil may be 15 ⁇ m or more and 300 ⁇ m or less. If necessary, an etching layer or a dielectric layer may be formed on at least one main surface of the cathode foil, as with the anode foil. That is, if necessary, at least one main surface of the cathode foil may be roughened or chemically treated.
  • the cathode foil may include a conductive coating layer. If the metal foil includes a valve metal, the coating layer may include at least one of carbon and a metal with a lower ionization tendency than the valve metal. This makes it easier to improve the acid resistance of the metal foil. If the metal foil includes aluminum, the coating layer may include at least one selected from the group consisting of carbon, nickel, titanium, tantalum, and zirconium. With an emphasis on low cost and low resistance, the coating layer may include at least one of nickel and titanium.
  • the thickness of the coating layer may be 5 nm or more, or 10 nm or more.
  • the thickness of the coating layer may be 200 nm or less.
  • the coating layer may be formed by vapor deposition or sputtering the above-mentioned metal onto the metal foil.
  • the coating layer may be formed by vapor deposition of a conductive carbon material onto the metal foil, or by applying a carbon paste containing a conductive carbon material. Examples of conductive carbon materials include graphite, hard carbon, soft carbon, and carbon black.
  • a porous sheet can be used for the separator.
  • porous sheets include woven fabric, nonwoven fabric, and microporous membrane.
  • the thickness of the separator is not particularly limited and may be in the range of 10 ⁇ m to 300 ⁇ m.
  • separator materials include cellulose, polyethylene terephthalate, polybutylene terephthalate, polyphenyl sulfide, vinylon, nylon, aromatic polyamide, polyimide, polyamideimide, polyetherimide, rayon, and glass.
  • the conductive polymer layer is formed of a conductive polymer.
  • the conductive polymer layer is preferably formed of conductive polymer particles.
  • Examples of conductive polymers include polypyrrole, polythiophene, polyaniline, and derivatives thereof.
  • the conductive polymer may be used alone or in combination of two or more types.
  • the conductive polymer may be a copolymer of two or more types of monomers.
  • a derivative of a conductive polymer refers to a polymer having a conductive polymer as a basic skeleton.
  • a derivative of polythiophene includes poly(3,4-ethylenedioxythiophene).
  • the conductive polymer may contain a dopant.
  • the dopant can be selected appropriately depending on the type of conductive polymer. Various known dopants may be used. Examples of dopants include naphthalenesulfonic acid, p-toluenesulfonic acid, polystyrenesulfonic acid, and salts thereof.
  • An example of a conductive polymer is poly(3,4-ethylenedioxythiophene) (PEDOT) doped with polystyrenesulfonic acid (PSS).
  • the conductive polymer layer is preferably formed from particles of poly(3,4-ethylenedioxythiophene) (PEDOT) doped with polystyrenesulfonic acid (PSS) (hereinafter also referred to as PEDOT/PSS).
  • PEDOT poly(3,4-ethylenedioxythiophene)
  • PSS polystyrenesulfonic acid
  • the conductive polymer layer contains a first cationic component in addition to a conductive polymer.
  • the first cationic component include a base component.
  • the same cationic component as the second cationic component described below can be used as the first cationic component.
  • the first cationic component exhibits the same function as the second cationic component contained in the liquid component. That is, like the second cationic component, the first cationic component contributes to the dissociation of the anionic component and the cationic component in the solid-liquid electrolyte.
  • the anionic component and the cationic component can be sufficiently dissociated in the solid-liquid electrolyte as long as the first cationic component is present in a predetermined amount or more. This allows the anionic component contained in the liquid component to fully perform its function of repairing the oxide film on the anode foil.
  • the valence of the first cationic component is preferably monovalent.
  • the first cationic component functions in a solid-liquid electrolyte in the same way as the second cationic component contained in the liquid component. That is, it functions to contribute to the dissociation state between the anionic component and the cationic component in the solid-liquid electrolyte. Therefore, by making the valence of the first cationic component monovalent, the dissociation between the anionic component and the cationic component can be more fully promoted. This allows the anionic component to more fully exert its function of repairing the oxide film on the anode foil.
  • the pKa of the first cationic component is preferably 10 or less. By having the pKa of the first cationic component within this range, the basicity of the first cationic component can be prevented from becoming excessively high. This further prevents the first cationic component from reducing the ability of the dopant doped into the conductive polymer.
  • examples of the first cationic component that is monovalent and has a pKa of 10 or less include ammonia and N-alkylmorpholine. Therefore, it is preferable to use at least one of ammonia and N-alkylmorpholine as the first cationic component. Furthermore, it is preferable to use N-methylmorpholine as the N-alkylmorpholine.
  • the conductive polymer layer be in contact with the anode foil, cathode foil, and separator over a sufficiently large contact area. This allows the conductive polymer layer to form a sufficient conductive path between the anode foil and cathode foil. As a result, the equivalent series resistance (ESR) of the electrolytic capacitor can be reduced, thereby improving the reliability of the electrolytic capacitor.
  • ESR equivalent series resistance
  • the conductive polymer layer is preferably formed on at least one selected from at least one main surface of the dielectric layer of the anode foil and at least one main surface of the cathode foil.
  • the conductive polymer layer may also be formed within the voids of the separator (i.e., on the surface of the separator's constituent material surrounding the voids). This allows a stronger conductive path to be formed between the anode foil and the cathode foil by the conductive polymer layer.
  • the conductive polymer layer is preferably formed on at least the surface of the dielectric layer of the anode foil, and more preferably on both the surface of the dielectric layer and the surface of the cathode foil, and furthermore, within the voids of the separator.
  • the conductive polymer layer is preferably formed so as to continuously connect the surface of the dielectric layer and the surface of the cathode foil.
  • the capacitor element may be covered with an exterior body.
  • the exterior body includes at least one of a case and a sealing resin.
  • the case and the sealing resin are not limited, and known cases and sealing resins can be used.
  • the sealing resin may include a thermosetting resin. Examples of thermosetting resins include epoxy resin, phenolic resin, silicone resin, melamine resin, urea resin, alkyd resin, polyurethane resin, polyimide resin, and unsaturated polyester resin.
  • the sealing resin may include at least one selected from the group consisting of a filler, a curing agent, a polymerization initiator, and a catalyst.
  • the liquid component includes a nonaqueous solvent and an electrolyte.
  • the electrolyte can be a nonaqueous electrolyte containing a nonaqueous solvent and a solute dissolved in the nonaqueous solvent.
  • the nonaqueous solvent and solute can be any of those used in various known electrolytic capacitors.
  • the liquid component can be a component that is liquid at room temperature (25°C) or at the temperature at which the electrolytic capacitor is used.
  • the non-aqueous solvent may be an organic solvent or an ionic liquid.
  • Organic solvents include glycol compounds, sulfone compounds, and lactone compounds.
  • Glycol compounds include ethylene glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG), and propylene glycol (PG).
  • Sulfone compounds include sulfolane (SL), dimethyl sulfoxide (DMSO), and diethyl sulfoxide (DESO).
  • Lactone compounds include gamma-butyrolactone (GBL), gamma-valerolactone (GVL), and the like.
  • the organic solvent may also include carbonate compounds and monohydric, trihydric or higher alcohols.
  • carbonate compounds include dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), ethylene carbonate (EC), propylene carbonate (PC), and fluoroethylene carbonate (FEC).
  • monohydric, trihydric or higher alcohols include glycerin and polyglycerin. These may be used alone or in combination of two or more.
  • organic solvents belonging to Group 1 preferably account for more than 50% by mass of the organic solvents, more preferably 60% by mass or more, and more preferably 70% by mass or more. All of the organic solvents may be organic solvents belonging to Group 1. In other words, the organic solvents belonging to Group 1 may be the main solvents, and the organic solvents belonging to Group 2 may be the secondary solvents.
  • the liquid component preferably contains at least one organic solvent selected from the group consisting of glycol compounds, sulfone compounds, and lactone compounds.
  • the dielectric layer can be efficiently reconstituted using the acid component contained in the liquid component.
  • the liquid component containing a glycol compound can easily donate protons (H + ) in the glycol compound (specifically, protons (H + ) contained in hydroxyl groups) to the conductive polymer constituting the conductive polymer layer. This improves affinity with the conductive polymer layer.
  • the liquid component containing at least one of a sulfone compound and a lactone compound can prevent the liquid component from reacting with the acid component (e.g., esterification reaction). This improves the stability of the liquid component even in high-temperature environments (e.g., 145°C). This stabilizes the characteristics of the electrolytic capacitor.
  • the proportion of glycol compounds in the liquid component is preferably 40% by mass or more and 80% by mass or less, the proportion of sulfone compounds in the liquid component is preferably 20% by mass or more and 60% by mass or less, and the proportion of lactone compounds in the liquid component is preferably 40% by mass or more and 80% by mass or less.
  • the liquid component may contain compounds other than glycol compounds.
  • examples of such compounds include glycerin and polyglycerin.
  • the liquid component may contain water.
  • the water content in the liquid component may be 0.1% by mass or more and 6.0% by mass or less, 0.2% by mass or more and 4.0% by mass or less, or 0.5% by mass or more and 2.0% by mass or less.
  • ESR equivalent series resistance
  • the liquid component contains a second cationic component and an anionic component as solutes.
  • the second cationic component include a base component (base), and examples of the anionic component include an acid component (acid).
  • the second cationic component may be any of the cationic components exemplified as the first cationic component. At least a portion of the first cationic component may be the same as at least a portion of the second cationic component.
  • the proportion of the solute in the liquid component is preferably 70% by mass or less, and more preferably 50% by mass or less.
  • the valence of the second cationic component is preferably monovalent. Having a monovalent second cationic component allows dissociation between the anionic component and the cationic component to proceed more fully in the solid-liquid electrolyte. This allows the anionic component to more fully perform its function of repairing the oxide film on the anode foil.
  • the valence of the second cationic component is monovalent, it is preferable that the valence of the first cationic component is also monovalent. This allows dissociation between the anionic component and the cationic component to proceed more fully in the solid-liquid electrolyte. This allows the anionic component to more fully perform its function of repairing the oxide film on the anode foil.
  • the acid component includes at least one selected from the group consisting of aromatic carboxylic acids, aliphatic carboxylic acids, and salts thereof.
  • the aromatic carboxylic acids and aliphatic carboxylic acids may be polycarboxylic acids or monocarboxylic acids.
  • Aliphatic polycarboxylic acids include saturated polycarboxylic acids and unsaturated polycarboxylic acids.
  • Saturated polycarboxylic acids include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1,6-decanedicarboxylic acid, and 5,6-decanecarboxylic acid.
  • Unsaturated polycarboxylic acids include maleic acid, fumaric acid, and itaconic acid.
  • Aromatic polycarboxylic acids include phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, pyromellitic acid, and benzoic acid.
  • the phthalic acid may be o-phthalic acid.
  • An aromatic monocarboxylic acid includes salicylic acid.
  • Polycarboxylic acids also include alicyclic polycarboxylic acids.
  • alicyclic polycarboxylic acids include cyclohexane-1,2-dicarboxylic acid and cyclohexene-1,2-dicarboxylic acid.
  • Examples of monocarboxylic acids include aliphatic monocarboxylic acids and aromatic monocarboxylic acids.
  • aromatic monocarboxylic acids are used to encompass hydroxycarboxylic acids.
  • Examples of aliphatic monocarboxylic acids include saturated monocarboxylic acids and unsaturated monocarboxylic acids.
  • Examples of saturated monocarboxylic acids include formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, lauric acid, myristic acid, stearic acid, and behenic acid.
  • Examples of unsaturated monocarboxylic acids include acrylic acid, methacrylic acid, and oleic acid.
  • aromatic monocarboxylic acids include benzoic acid, cinnamic acid, and naphthoic acid.
  • Examples of hydroxycarboxylic acids include salicylic acid, mandelic acid, and resorcylic acid.
  • aromatic carboxylic acid it is preferable to use at least one selected from the group consisting of o-phthalic acid, salicylic acid, and benzoic acid.
  • aliphatic carboxylic acid it is preferable to use at least one selected from the group consisting of adipic acid, azelaic acid, and sebacic acid.
  • An inorganic acid may be used as the acid component.
  • inorganic acids include phosphoric acid, phosphorous acid, hypophosphorous acid, alkyl phosphate esters, boric acid, fluoroboric acid, tetrafluoroboric acid, hexafluorophosphoric acid, benzenesulfonic acid, and naphthalenesulfonic acid.
  • a composite compound of an organic acid and an inorganic acid may be used as the acid component. Examples of such composite compounds include dicarboxylic acid derivatives such as borodiglycolic acid, borodisalic acid, and borodisalicylic acid.
  • the base component may be a compound having an alkyl-substituted amidine group, such as an imidazole compound, a benzimidazole compound, or an alicyclic amidine compound (pyrimidine compound, imidazoline compound).
  • an imidazole compound such as an imidazole compound, a benzimidazole compound, or an alicyclic amidine compound (pyrimidine compound, imidazoline compound).
  • 1,8-diazabicyclo[5,4,0]undecene-7; 1,5-diazabicyclo[4,3,0]nonene-5 1,2-dimethylimidazolinium; 1,2,4-trimethylimidazoline; 1-methyl-2-ethylimidazoline; 1,4-dimethyl-2-ethylimidazoline; 1-methyl-2-heptylimidazoline; 1-methyl-2-(3'heptyl)imidazoline; 1-methyl-2-dodecylimidazoline; 1,2-dimethyl
  • a quaternary salt of a compound having an alkyl-substituted amidine group may also be used as the base component.
  • base components include imidazole compounds, benzimidazole compounds, and alicyclic amidine compounds (pyrimidine compounds, imidazoline compounds) quaternized with an alkyl or arylalkyl group having 1 to 11 carbon atoms.
  • a tertiary amine may be used as the base component.
  • tertiary amines include trialkylamines and phenyl-containing amines.
  • trialkylamines include trimethylamine, dimethylethylamine, methyldiethylamine, triethylamine, dimethyl-n-propylamine, dimethylisopropylamine, methylethyl-n-propylamine, methylethylisopropylamine, diethyl-n-propylamine, diethylisopropylamine, tri-n-propylamine, triisopropylamine, tri-n-butylamine, and tri-tert-butylamine.
  • phenyl-containing amines examples include dimethylphenylamine, methylethylphenylamine, and diethylphenylamine. From the perspective of increasing conductivity, trialkylamines are preferred, and among trialkylamines, it is preferable to use at least one selected from the group consisting of trimethylamine, dimethylethylamine, methyldiethylamine, and triethylamine.
  • the base component may include secondary amines such as dialkylamines, primary amines such as monoalkylamines, and ammonia.
  • Heterocyclic amines may be used as the base component.
  • heterocyclic amines include morpholines, such as morpholine and morpholine derivatives. Specific examples include morpholine, N-alkyl morpholine, and N-hydroxyalkyl morpholine. Examples of N-alkyl morpholines include N-methyl morpholine, N-butyl morpholine, and 4-isobutyl morpholine. Pyridine and imidazole may also be used as heterocyclic amines.
  • the pKa of the second cationic component is preferably 11 or less.
  • second cationic components with a pKa of 11 or less include triethylamine, dimethylethylamine, morpholine, and ammonia. In other words, it is preferable to use at least one selected from the group consisting of triethylamine, dimethylethylamine, morpholine, and ammonia as the second cationic component.
  • the liquid component may contain a salt of an acid component and a base component.
  • the salt may be an inorganic salt or an organic salt.
  • An organic salt is a salt in which at least one of the anion and cation contains an organic substance. Examples of organic salts include trimethylamine maleate, triethylamine borodisalicylate, ethyldimethylamine phthalate, mono 1,2,3,4-tetramethylimidazolinium phthalate, and mono 1,3-dimethyl-2-ethylimidazolinium phthalate.
  • the organic salt may also be an amine salt of a long-chain dibasic carboxylic acid.
  • An example of an amine salt of a long-chain dibasic carboxylic acid is diethylamine 2-butyloctanedioate (2BA).
  • Ionic liquid is synonymous with molten salt (molten salt), and is, for example, an ionic substance that is liquid at 25°C.
  • Cations that make up ionic liquids include, for example, cations of nitrogen-containing heterocycles (imidazolium, pyrrolidinium, piperidinium, pyridinium, morpholinium, etc.), ammonium, phosphonium, sulfonium, and derivatives thereof (e.g., substituted compounds having a substituent such as an alkyl group).
  • the cation may also be an organic cation.
  • anions that constitute ionic liquids include hydrogen sulfate ion (HSO 4 ⁇ ), sulfate ion (SO 4 2 ⁇ , —SO 4 ⁇ ), carboxylate anion (—COO ⁇ ), nitrate anion, sulfonate anion (—SO 3 ⁇ ), and phosphonate anion (PO 3 2 ⁇ , —HPO 3 ⁇ ).
  • Acids that can generate these anions include sulfuric acid, sulfate monoesters (methyl sulfate, etc.), carboxylic acids (acetic acid, lactic acid, benzoic acid, trifluoromethaneacetic acid, etc.), nitric acid, sulfonic acids (methanesulfonic acid, trifluoromethanesulfonic acid, bis(trifluoromethylsulfonyl)imide anion, etc.), phosphonic acids (diethylphosphonic acid, etc.), and derivatives thereof (e.g., substituted derivatives having a substituent such as an alkyl group, an alkyl halide, or a halogen atom).
  • the anion may contain a fluorine atom.
  • fluorine atom-containing anions examples include the above-mentioned trifluoromethaneacetic acid, trifluoromethanesulfonic acid, bis(trifluoromethylsulfonyl)imide anions, and derivatives thereof.
  • ionic liquids include 1-butyl-3-methylimidazolium hydrogen sulfate, 1-butyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide, 1-butyl-3-methylimidazolium trifluoromethanesulfonate, and 1-ethyl-3-methylimidazolium diethylphosphonate.
  • the liquid component may contain a polymeric compound.
  • polymeric compounds include polyalkylene glycols, polyalkylene glycol derivatives, and compounds in which at least one hydroxyl group of a polyhydric alcohol has been substituted with polyalkylene glycol (including derivatives).
  • Specific examples include polyethylene glycol (PEG), polyethylene glycol glyceryl ether, polyethylene glycol diglyceryl ether, polyethylene glycol sorbitol ether, polypropylene glycol, polypropylene glycol diglyceryl ether, polypropylene glycol sorbitol ether, and polybutylene glycol.
  • the polyalkylene glycol may be a copolymer (random copolymer, block copolymer, random block copolymer, etc.).
  • it may be a copolymer of ethylene glycol and propylene glycol, a copolymer of ethylene glycol and butylene glycol, or a copolymer of propylene glycol and butylene glycol.
  • the polymer compound may be a copolymer having ethylene oxide (EO) units and propylene oxide (PO) units.
  • the copolymer includes a copolymer of EO and PO (EO-PO copolymer) and derivatives thereof. These may be used alone or in combination of two or more.
  • the copolymer may be crosslinked with a crosslinking agent. Examples of the derivative include an EO-PO copolymer in which the hydroxyl group (—OH) normally present at the terminal is substituted with an acrylic group (O—CO—CH ⁇ CH 2 ).
  • the molar ratio of EO units to PO units, based on 1 mole of the entire EO-PO copolymer, is preferably 0.9:0.1 to 0.5:0.5.
  • the EO-PO copolymer preferably contains at least the same amount of EO units as the PO units. This makes it possible to prevent the EO-PO copolymer contained in the liquid component from permeating through the sealing member in an electrolytic capacitor in which a capacitor element is housed in a bottomed case and the opening of the bottomed case is sealed with a sealing member (such as sealing rubber).
  • the mass average molecular weight Mw of the polymer compound may be 200 or more, 300 or more, 400 or more, or 500 or more.
  • the mass average molecular weight Mw of the polymer compound may be 5000 or less, 4000 or less, 3000 or less, 2000 or less, or 1000 or less.
  • the mass average molecular weight Mw of a polymer compound is a polystyrene-equivalent value measured by gel permeation chromatography (GPC). GPC measurements are typically performed using a polystyrene gel column and water/methanol (volume ratio 8/2) as the mobile phase.
  • Measurement by GPC can be performed, for example, using a column consisting of two connected Shodex OHpak SB804HQ and SB8025HQ columns, using a 50 mM aqueous NaNO3 solution as an eluent, using an RI detector, setting the column temperature to 40°C, the flow rate of the eluent to 0.7 mL/min, and the analysis time to 40 min.
  • An electrolytic capacitor according to a second embodiment of the present disclosure includes a capacitor element and a liquid component.
  • the capacitor element includes an anode foil having a dielectric layer, a cathode foil disposed opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator.
  • the conductive polymer layer includes a conductive polymer
  • the solid-liquid electrolyte including the conductive polymer layer and the liquid component includes a first cation component and an anion component.
  • the conductive polymer layer includes the first cation component
  • the liquid component includes an anion component.
  • the ratio A and the ratio B satisfy the relationship 0.20 ⁇ A/B ⁇ 1.01.
  • the electrolytic capacitor according to the first embodiment and the electrolytic capacitor according to the second embodiment differ primarily in that, in the electrolytic capacitor according to the first embodiment, the solid-liquid electrolyte contains three ionic components: a first cation component, a second cation component, and an anion component, whereas, in the electrolytic capacitor according to the second embodiment, the solid-liquid electrolyte contains two ionic components: a first cation component and an anion component.
  • the electrolytic capacitor according to the second embodiment can simultaneously suppress a decrease in capacitance, an increase in leakage current, and an increase in equivalent series resistance, even after the reflow process.
  • ratio A and ratio B satisfy the relationship 0.20 ⁇ A/B ⁇ 1.
  • the number of moles of the first cation component is smaller than the number of moles of the anion component in the solid-liquid electrolyte.
  • Figure 1 is a cross-sectional view showing a schematic diagram of an electrolytic capacitor 100 according to one embodiment of the present disclosure
  • Figure 2 is a schematic diagram showing a portion of a capacitor element 10 included in the electrolytic capacitor 100.
  • the electrolytic capacitor 100 comprises a capacitor element 10, a bottomed case 101 that houses the capacitor element 10, a sealing member 102 (e.g., a rubber seal) that closes the opening of the bottomed case 101, a seat plate 103 that covers the sealing member 102, the seat plate 103 that is arranged on the outside of the bottomed case 101 so as to cover the sealing member 102 from the opening side of the bottomed case 101, a pair of lead wires 104A, 104B that extend from the sealing member 102 and pass through the seat plate 103, and a pair of lead tabs 105A, 105B that connect each of the pair of lead wires 104A, 104B to electrodes of the capacitor element (e.g., an anode foil 11 and a cathode foil 12, described below).
  • a sealing member 102 e.g., a rubber seal
  • the bottomed case 101 is drawn near its open end to create an inward recess, and the open end of the bottomed case 101 is curled to fit onto the sealing member 102.
  • lead wire 104A is connected to the electrode of the capacitor element via lead tab 105A
  • lead wire 104B is connected to the electrode of the capacitor element via lead tab 105B.
  • the sealing member 102 is formed from an elastic material containing a rubber component.
  • rubber components that can be used include butyl rubber (IIR), nitrile rubber (NBR), ethylene propylene rubber, ethylene propylene diene rubber (EPDM), chloroprene rubber (CR), isoprene rubber (IR), Hypalon (trademark) rubber, silicone rubber, and fluororubber.
  • the sealing member 102 may also contain fillers such as carbon black and silica.
  • Capacitor element 10 is configured, for example, as a wound body as shown in Figure 2.
  • the wound body includes anode foil 11 connected to lead tab 105A, cathode foil 12 connected to lead tab 105B, and separator 13.
  • Capacitor element 10 includes a conductive polymer layer (not shown). Note that electrolytic capacitor 100 shown in Figure 1 includes capacitor element 10 shown in Figure 2, and is therefore referred to as a wound-type electrolytic capacitor.
  • the anode foil 11 and cathode foil 12 are wound with a separator 13 interposed between them to form a wound body.
  • the outermost periphery of this wound body is secured with a stop tape 14.
  • Figure 2 shows the wound body in a partially unfolded state before the outermost periphery is secured with the stop tape 14.
  • the electrolytic capacitor according to the present disclosure may have at least one capacitor element, or may have multiple capacitor elements.
  • the number of capacitor elements included in the electrolytic capacitor is determined appropriately depending on the application.
  • FIG. 1 and 2 illustrate a wound-type electrolytic capacitor
  • the electrolytic capacitor according to the embodiment of the present disclosure is not limited to this and may be a chip-type electrolytic capacitor or a stacked-type electrolytic capacitor.
  • An example of a method for manufacturing an electrolytic capacitor according to an embodiment of the present disclosure includes the steps of: (a) preparing an anode foil, a cathode foil, and a separator each having a dielectric layer; (b) applying a polymer dispersion containing a conductive polymer and a dopant dispersed in a liquid medium to the surface of the dielectric layer, at least one main surface of the cathode foil, and voids in the separator, the polymer dispersion including a first cationic component (hereinafter also referred to as a first cationic component-containing polymer dispersion); (c) forming a conductive polymer layer on the one main surface and in the voids in the separator by removing at least a portion of the liquid medium from the first cationic component-containing polymer dispersion; (d) forming a capacitor element by disposing a separator between the anode foil and the cathode foil;
  • the process for preparing the anode foil, cathode foil, and separator having a dielectric layer is not particularly limited.
  • the materials for the anode foil, cathode foil, and separator are also not particularly limited.
  • the above-described materials can be used as the anode foil, cathode foil, and separator.
  • the first cationic component-containing polymer dispersion may be applied to the surface of the dielectric layer and the separator, or to at least one main surface of the cathode foil and the separator.
  • the first cationic component-containing polymer dispersion may be applied to the surface of the dielectric layer, at least one main surface of the cathode foil, and the separator.
  • the first cationic component-containing polymer dispersion may be applied to the surfaces of the dielectric layers formed on both main surfaces of the anode foil.
  • the first cationic component-containing polymer dispersion may also be applied to both main surfaces of the cathode foil.
  • a conductive polymer layer is formed at the location where the first cationic component-containing polymer dispersion is applied.
  • the first cationic component may be any of those described above.
  • Examples of methods for applying the first cationic component-containing polymer dispersion include coating. Coating can be carried out by various known methods. Examples of coating include coating using a coater, spray coating, and coating by immersing the object to be coated in the first cationic component-containing polymer dispersion. Examples of coating using a coater include gravure coating and die coating. Note that the liquid medium can be, for example, water.
  • step (c) the method for removing at least a portion of the liquid medium from the first cation component-containing polymer dispersion is not particularly limited.
  • the liquid medium is preferably removed by at least heating.
  • the liquid medium may be removed by heating under reduced pressure.
  • the liquid medium is water, the liquid medium is preferably removed by heating the liquid medium to 100°C or higher.
  • the conductive polymer layer can be formed by impregnating a capacitor element 10 configured as a wound body as shown in Figure 2 with a polymer dispersion containing a first cation component, and then heating the capacitor element 10 at a predetermined temperature.
  • step (d) a conductive polymer layer is formed on the surface of the dielectric layer, on at least one main surface of the cathode foil, and on a separator, and then the separator is disposed between the anode foil and the cathode foil to form a capacitor element (specifically, a capacitor element including a conductive polymer layer).
  • This step is also a step in which the anode foil and the cathode foil are laminated with the separator interposed therebetween.
  • the method for forming the capacitor element is not particularly limited.
  • the capacitor element may be formed by any known method.
  • the capacitor element may be a wound body as shown in Figure 2. In the wound body as shown in Figure 2, the anode foil, cathode foil, and separator are stacked in the radial direction of the wound body.
  • a capacitor element may be formed by stacking flat anode foils, flat cathode foils, and flat separators in one direction.
  • a capacitor element may be formed by stacking multiple anode foils, multiple cathode foils, and multiple separators in one direction.
  • An electrolytic capacitor including such a stacked capacitor element is called a stacked electrolytic capacitor.
  • the anode foils and cathode foils are arranged alternately, and a separator is placed between the anode foils and cathode foils.
  • the method for filling the voids in the capacitor element with the liquid component is not particularly limited.
  • the voids in the capacitor element may be filled with the liquid component by impregnating at least a portion of the capacitor element with a liquid component containing the second cationic component and the anionic component.
  • the second cationic component and the anionic component may be those described above.
  • a capacitor element is formed having a conductive polymer layer containing a first cationic component and a liquid component containing a second cationic component and an anionic component.
  • the capacitor element is then encapsulated in an exterior body (case) as needed. In this manner, an electrolytic capacitor according to an embodiment of the present disclosure is manufactured.
  • a conductive polymer layer is formed on the surface of the dielectric layer and at least one main surface of the cathode foil, and on the separator before the anode foil and cathode foil are laminated together with the separator interposed therebetween.
  • the example of forming a conductive polymer layer is not limited to this.
  • the conductive polymer layer may also be formed after the anode foil and cathode foil are laminated together with the separator interposed therebetween.
  • the wound body may be immersed in a polymer dispersion containing a first cation component, thereby forming a conductive polymer layer on the surface of the dielectric layer and at least one main surface of the cathode foil, and on the separator.
  • An electrolytic capacitor comprising a capacitor element and a liquid component
  • the capacitor element is an anode foil having a dielectric layer; a cathode foil disposed so as to face the dielectric layer; a separator interposed between the anode foil and the cathode foil; a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator, the conductive polymer layer includes a conductive polymer, the solid-liquid electrolyte containing the conductive polymer layer and the liquid component contains a first cationic component, a second cationic component, and an anionic component; the conductive polymer layer contains the first cationic component, the liquid component includes the second cationic component and the anionic component,
  • the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg)
  • the ratio of the number of the number of the number of the first cation component to the mass of the conductive polymer is A (mol
  • the capacitor element is an anode foil having a dielectric layer; a cathode foil disposed so as to face the dielectric layer; a separator interposed between the anode foil and the cathode foil; a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator, the conductive polymer layer includes a conductive polymer, the solid-liquid electrolyte containing the conductive polymer layer and the liquid component contains a first cation component and an anion component; the conductive polymer layer contains the first cationic component, the liquid component includes the anion component,
  • the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg) and the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg)
  • the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20 ⁇ (A+C)/B ⁇ 1,
  • the ratio A and the ratio B satisfy the relationship of 0.20 ⁇ A/B ⁇ 1.
  • the electrolytic capacitor according to the second aspect of the present invention. (Technique 5)
  • the ratio A is in the range of 1 mol/kg or more and 30 mol/kg or more
  • the ratio B is in the range of 25 mol/kg or more and 45 mol/kg or more
  • the ratio C is in the range of 1 mol/kg to 25 mol/kg or more.
  • the pKa of the first cationic component is 10 or less.
  • the anion component is at least one selected from the group consisting of aromatic carboxylic acids, aliphatic carboxylic acids, and salts thereof.
  • the aromatic carboxylic acid is at least one selected from the group consisting of o-phthalic acid, salicylic acid, and benzoic acid.
  • the electrolytic capacitor according to claim 9. (Technology 11)
  • the aliphatic carboxylic acid is at least one selected from the group consisting of adipic acid, azelaic acid, and sebacic acid.
  • Example 1 (A) Preparation of Components (A-1) Anode Foil Both main surfaces of an aluminum foil (thickness 100 ⁇ m) were etched to obtain an aluminum foil with roughened main surfaces. After etching, both main surfaces of the aluminum foil were subjected to a chemical conversion treatment to form a dielectric layer on both main surfaces. In this way, an anode foil with a dielectric layer formed on both main surfaces was obtained.
  • a nonwoven fabric (50 ⁇ m thick) was prepared as a separator.
  • the nonwoven fabric was composed of 50% by mass of synthetic fibers (25% by mass of polyester fibers and 25% by mass of aramid fibers) and 50% by mass of cellulose, and contained polyacrylamide as a paper strength agent.
  • the density of the nonwoven fabric was 0.35 g/ cm3 .
  • (D) Formation of Conductive Polymer Layer The wound body was immersed in a first cationic component-containing polymer dispersion contained in a designated container in a reduced pressure atmosphere (40 kPa) for 5 minutes. The first cationic component-containing polymer dispersion was almost entirely (98% by volume or more) impregnated into the wound body. The wound body impregnated with the first cationic component-containing polymer dispersion was then dried in a drying oven at 150°C for 20 minutes to form a conductive polymer layer covering at least a portion of the dielectric layer. In other words, a wound body containing a conductive polymer layer (hereinafter also referred to as a wound body containing a conductive polymer layer) was obtained.
  • a wound body containing a conductive polymer layer hereinafter also referred to as a wound body containing a conductive polymer layer
  • PEG polyethylene glycol
  • EG ethylene glycol
  • SL sulfolane
  • phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS
  • DEA dimethylethylamine
  • the wound body containing the conductive polymer layer was immersed in this electrolyte solution for 5 minutes. Note that the wound body containing the conductive polymer layer was almost entirely (98% by volume or more) immersed in the electrolyte solution. As a result, a capacitor element according to Example 1 was obtained.
  • Example 1 The capacitor element of Example 1 was sealed to produce an electrolytic capacitor as shown in Figure 1. An aging treatment was then performed at 95°C for 90 minutes while a voltage was applied. In this way, the electrolytic capacitor of Example 1 was obtained. Note that an elastic member containing butyl rubber as the rubber component was used as the sealing member for sealing the capacitor element. Note that 60 electrolytic capacitors were produced. The same applies to each of the following examples.
  • Example 2 The electrolytic capacitor of Example 2 was obtained in the same manner as Example 1, except that an electrolyte solution (liquid component) was prepared by adding phthalic acid (FT) as the anion component and dimethylethylamine (DEA) as the second cation component to the mixed solvent in the molar ratios shown in Table 1A below. Specifically, phthalic acid (FT) was added in an amount of 32.89 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 16.44 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 2, (A + C)/B was 0.54.
  • FT phthalic acid
  • DEA dimethylethylamine
  • Example 3 The electrolytic capacitor of Example 3 was obtained in the same manner as in Example 1, except that 0.0132 mmol (4.41 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 3, (A+C)/B was 0.95.
  • Example 4 The electrolytic capacitor of Example 4 was obtained in the same manner as in Example 2, except that 0.0132 mmol (4.41 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 4, (A+C)/B was 0.63.
  • Example 5 The electrolytic capacitor of Example 5 was obtained in the same manner as Example 1, except that phthalic acid (FT) as the anion component and dimethylethylamine (DEA) as the second cation component were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 38.43 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 3.84 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 5, (A + C)/B was 0.21.
  • FT phthalic acid
  • DEA dimethylethylamine
  • Example 6 The electrolytic capacitor of Example 6 was obtained in the same manner as in Example 2, except that 0.0229 mmol of ammonia (7.65 mol per kg of PEDOT/PSS) was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 6, (A+C)/B was 0.73.
  • Example 7 The electrolytic capacitor of Example 7 was obtained in the same manner as in Example 5, except that 0.0229 mmol of ammonia (7.65 mol per kg of PEDOT/PSS) was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 7, (A+C)/B was 0.30.
  • Example 8 The electrolytic capacitor of Example 8 was obtained in the same manner as in Example 2, except that 0.0441 mmol (14.71 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 8, (A+C)/B was 0.95.
  • Example 9 The electrolytic capacitor of Example 9 was obtained in the same manner as in Example 5, except that 0.0441 mmol (14.71 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 9, (A+C)/B was 0.48.
  • Example 10 The electrolytic capacitor of Example 10 was obtained in the same manner as in Example 8, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the molar ratio shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 10 was 0.37.
  • the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the molar ratio shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS.
  • the A/B ratio for the electrolytic capacitor of Example 10 was 0.37.
  • Example 11 The electrolytic capacitor of Example 11 was obtained in the same manner as in Example 5, except that 0.0882 mmol (29.41 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 11, (A+C)/B was 0.87.
  • Example 12 The electrolytic capacitor of Example 12 was obtained in the same manner as in Example 11, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the molar ratio shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 12 was 0.73.
  • FT phthalic acid
  • Example 13 The electrolytic capacitor of Example 13 was obtained in the same manner as in Example 8, except that triethylamine (TEA) was used as the second cationic component, and phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 30.76 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 15.38 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 13, (A + C)/B was 0.98.
  • Example 14 The electrolytic capacitor of Example 14 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 37.82 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 3.78 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 14, (A + C)/B was 0.49.
  • FT phthalic acid
  • TAA triethylamine
  • Example 15 The electrolytic capacitor of Example 15 was obtained in the same manner as in Example 13, except that 1,2,3,4-tetramethylimidazolinium (TMI) was used as the second cation component, and phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1A below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.02 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 14.51 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 15, (A + C)/B was 1.01.
  • Example 16 The electrolytic capacitor of Example 16 was obtained in the same manner as Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 37.27 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 3.73 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 16, (A+C)/B was 0.49.
  • FT phthalic acid
  • TMI 1,2,3,4-tetramethylimidazolinium
  • Example 17 The electrolytic capacitor of Example 17 was obtained in the same manner as in Example 2, except that 0.0445 mmol (14.83 mol per kg of PEDOT/PSS) of methylmorpholine (MHP) was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 17, (A+C)/B was 0.95.
  • Example 18 The electrolytic capacitor of Example 18 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 38.43 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 3.84 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 18, (A + C)/B was 0.49.
  • FT phthalic acid
  • DEA dimethylethylamine
  • Example 19 The electrolytic capacitor of Example 19 was obtained in the same manner as in Example 17, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 19 was 0.37.
  • the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS.
  • the A/B ratio for the electrolytic capacitor of Example 19 was 0.37.
  • Example 20 The electrolytic capacitor of Example 20 was obtained in the same manner as in Example 8, except that methylmorpholine (MHP) was used as the second cation component, and phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1A below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 30.76 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 15.38 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 20, (A + C)/B was 0.98.
  • Example 21 The electrolytic capacitor of Example 21 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 37.82 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 3.78 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 21, (A + C)/B was 0.49.
  • FT phthalic acid
  • MHP methylmorpholine
  • Example 22 The electrolytic capacitor of Example 22 was obtained in the same manner as in Example 13, except that azelaic acid was used as the anion component, and azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 33.61 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 3.36 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 22, (A + C)/B was 0.54.
  • Example 23 The electrolytic capacitor of Example 23 was obtained in the same manner as in Example 22, except that the electrolyte (liquid component) contained only azelaic acid as the anion component in the amount shown in Table 1A below. Specifically, the electrolyte (liquid component) contained 35.42 mol of azelaic acid per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 23 was 0.42.
  • Example 24 The electrolytic capacitor of Example 24 was obtained in the same manner as in Example 22, except that methylmorpholine (MHP) was used as the second cation component, and azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 33.61 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 3.36 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 24, (A + C)/B was 0.54.
  • MHP methylmorpholine
  • MHP methylmorpholine
  • Comparative Example 1 The electrolytic capacitor of Comparative Example 1 was obtained in the same manner as in Example 1, except that the first cationic component was not used to obtain the polymer dispersion, and phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. Furthermore, the C/B ratio of the electrolytic capacitor of Comparative Example 1 was 1.10.
  • Comparative Example 2 An electrolytic capacitor according to Comparative Example 2 was obtained in the same manner as Comparative Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, the C/B ratio for the electrolytic capacitor according to Comparative Example 2 was 1.00.
  • FT phthalic acid
  • DEA dimethylethylamine
  • Comparative Example 3 An electrolytic capacitor according to Comparative Example 3 was obtained in the same manner as Comparative Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 28.74 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 25.87 mol per kg of PEDOT/PSS. In addition, the C/B ratio for the electrolytic capacitor according to Comparative Example 3 was 0.90.
  • FT phthalic acid
  • DEA dimethylethylamine
  • Comparative Example 4 The electrolytic capacitor of Comparative Example 4 was obtained in the same manner as Comparative Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 4, (A+C)/B was 1.15.
  • Comparative Example 7 The electrolytic capacitor of Comparative Example 7 was obtained in the same manner as Comparative Example 4, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1B below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 7, the A/B ratio was 0.04.
  • Comparative Example 8 An electrolytic capacitor according to Comparative Example 8 was obtained in the same manner as in Example 3, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 8, (A+C)/B was 1.26.
  • Comparative Example 10 An electrolytic capacitor according to Comparative Example 10 was obtained in the same manner as Comparative Example 8, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1B below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor according to Comparative Example 10 was 0.11.
  • Comparative Example 12 An electrolytic capacitor according to Comparative Example 12 was obtained in the same manner as in Example 6, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 12, (A+C)/B was 1.27.
  • Comparative Example 14 An electrolytic capacitor according to Comparative Example 14 was obtained in the same manner as Comparative Example 11, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1B below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In the electrolytic capacitor according to Comparative Example 14, the A/B ratio was 0.19.
  • Comparative Example 15 An electrolytic capacitor according to Comparative Example 15 was obtained in the same manner as in Example 8, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 15, (A+C)/B was 1.64.
  • Comparative Example 17 An electrolytic capacitor according to Comparative Example 17 was obtained in the same manner as in Example 8, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 17, (A+C)/B was 1.30.
  • Comparative Example 20 An electrolytic capacitor according to Comparative Example 20 was obtained in the same manner as in Example 11, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 20, (A+C)/B was 1.79.
  • FT phthalic acid
  • DEA dimethylethylamine
  • Comparative Example 21 An electrolytic capacitor according to Comparative Example 21 was obtained in the same manner as in Example 11, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 32.89 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 16.44 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 21, (A+C)/B was 1.39.
  • Comparative Example 22 An electrolytic capacitor according to Comparative Example 22 was obtained in the same manner as in Comparative Example 4, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor according to Comparative Example 22, (A+C)/B was 2.41.
  • Comparative Example 23 An electrolytic capacitor according to Comparative Example 23 was obtained in the same manner as in Comparative Example 5, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor according to Comparative Example 23, (A+C)/B was 2.27.
  • Comparative Example 24 An electrolytic capacitor according to Comparative Example 24 was obtained in the same manner as in Comparative Example 13, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor according to Comparative Example 24, (A+C)/B was 1.99.
  • Comparative Example 25 The electrolytic capacitor of Comparative Example 25 was obtained in the same manner as in Comparative Example 21, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Comparative Example 25, (A+C)/B was 1.57.
  • Comparative Example 26 The electrolytic capacitor of Comparative Example 26 was obtained in the same manner as in Comparative Example 6, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Comparative Example 26, (A+C)/B was 1.02.
  • Comparative Example 27 The electrolytic capacitor of Comparative Example 27 was obtained in the same manner as Comparative Example 22, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1C below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Comparative Example 27 was 0.88.
  • FT phthalic acid
  • Comparative Example 28 The electrolytic capacitor of Comparative Example 28 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 26.43 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 28, (A + C)/B was 1.71.
  • Comparative Example 29 An electrolytic capacitor according to Comparative Example 29 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.94 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 24.94 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 29, (A+C)/B was 1.59.
  • Comparative Example 30 An electrolytic capacitor according to Comparative Example 30 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 26.98 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 21.58 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 30, (A+C)/B was 1.35.
  • Comparative Example 31 An electrolytic capacitor according to Comparative Example 31 was obtained in the same manner as in Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 21.78 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 23.96 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 31, (A+C)/B was 1.78.
  • FT phthalic acid
  • TMI 1,2,3,4-tetramethylimidazolinium
  • Comparative Example 32 An electrolytic capacitor according to Comparative Example 32 was obtained in the same manner as in Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 22.73 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 22.73 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 32, (A+C)/B was 1.65.
  • FT phthalic acid
  • TMI 1,2,3,4-tetramethylimidazolinium
  • Comparative Example 33 An electrolytic capacitor according to Comparative Example 33 was obtained in the same manner as in Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.88 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 19.91 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 33, (A+C)/B was 1.39.
  • Comparative Example 35 An electrolytic capacitor according to Comparative Example 35 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 35, (A+C)/B was 1.53.
  • Comparative Example 36 An electrolytic capacitor according to Comparative Example 36 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 36, (A+C)/B was 1.30.
  • Comparative Example 37 An electrolytic capacitor according to Comparative Example 37 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.03 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 26.44 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 37, (A+C)/B was 1.71.
  • Comparative Example 38 The electrolytic capacitor of Comparative Example 38 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.94 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 24.94 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 38, (A+C)/B was 1.59.
  • FT phthalic acid
  • MHP methylmorpholine
  • Comparative Example 39 An electrolytic capacitor according to Comparative Example 39 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 26.98 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 21.59 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 39, (A+C)/B was 1.35.
  • Comparative Example 40 The electrolytic capacitor of Comparative Example 40 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 22.26 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 24.48 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 40, (A + C)/B was 1.76.
  • Comparative Example 41 The electrolytic capacitor of Comparative Example 41 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 23.04 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 23.04 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 41, (A + C)/B was 1.64.
  • Comparative Example 42 The electrolytic capacitor of Comparative Example 42 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 24.77 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 19.81 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 42, (A + C)/B was 1.39.
  • Comparative Example 43 The electrolytic capacitor of Comparative Example 43 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 27.92 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 13.96 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 43, (A + C)/B was 1.03.
  • Comparative Example 45 The electrolytic capacitor of Comparative Example 45 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 23.04 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 23.04 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 45, (A + C)/B was 1.64.
  • Comparative Example 46 The electrolytic capacitor of Comparative Example 46 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 24.77 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 19.81 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 46, (A + C)/B was 1.39.
  • Comparative Example 47 The electrolytic capacitor of Comparative Example 47 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 27.92 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 13.96 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 47, (A + C)/B was 1.03.
  • MHP methylmorpholine
  • compositions of the conductive polymer layer and electrolyte solution, as well as (A+C)/B are shown in Table 1A below.
  • compositions of the conductive polymer layer and electrolyte solution, as well as (A+C)/B are also shown in Table 1B below.
  • compositions of the conductive polymer layer and electrolyte solution, as well as (A+C)/B are also shown in Table 1C below.
  • a 1 k ⁇ resistor was connected in series to each electrolytic capacitor according to each example, and the initial leakage current (unit: ⁇ A) was measured after applying a rated voltage of 25 V from a DC power supply for 120 seconds.
  • the arithmetic mean of the initial leakage current values obtained for the 20 samples was used as the initial leakage current value for each electrolytic capacitor according to each example.
  • the initial capacitance, initial equivalent series resistance, and initial leakage current for the electrolytic capacitors of Examples 1 to 24 are shown in Table 2A below.
  • the initial capacitance, initial equivalent series resistance, and initial leakage current for the electrolytic capacitors of Comparative Examples 1 to 24 are shown in Table 2B below.
  • the initial capacitance, initial equivalent series resistance, and initial leakage current for the electrolytic capacitors of Comparative Examples 25 to 47 are shown in Table 2C below.
  • ⁇ Measurement of capacitance, equivalent series resistance, and leakage current after reflow processing>> Assuming exposure to high temperatures during the reflow (RF) process, the electrolytic capacitors according to each example were heated at 200°C to 260°C for 70 seconds. The electrolytic capacitors according to each example were then measured for capacitance, equivalent series resistance, and leakage current after the heating process. That is, the electrolytic capacitance, equivalent series resistance, and leakage current after the reflow process were measured. These measurements were performed in the same manner as described above.
  • the electrostatic capacitance, equivalent series resistance, and leakage current after the reflow process are shown in Table 2A below.
  • the electrostatic capacitance, equivalent series resistance, and leakage current after the reflow process are shown in Table 2B below.
  • the electrostatic capacitance, equivalent series resistance, and leakage current after the reflow process are shown in Table 2C below.
  • Table 2A shows that the electrolytic capacitors of Examples 1 to 24 have high capacitance, low leakage current, and low equivalent series resistance even after reflow processing.
  • Tables 2B and 2C show that the electrolytic capacitors of Comparative Examples 1 to 47 exhibit at least one of a decrease in capacitance, an increase in leakage current, and an increase in equivalent series resistance after reflow processing.
  • the electrolytic capacitor disclosed herein can be used in applications that require simultaneous suppression of capacitance reduction, leakage current increase, and equivalent series resistance increase, even after exposure to thermal stress such as reflow soldering.

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Abstract

An electrolytic capacitor according to the present disclosure comprises a capacitor element and a liquid component. The capacitor element comprises: an anode foil having a dielectric layer; a cathode foil disposed facing the dielectric layer; a separator interposed between the anode foil and the cathode foil; and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator. The conductive polymer layer contains a conductive polymer. A solid-liquid electrolyte that includes the conductive polymer layer and the liquid component contains a first cationic component, a second cationic component, and an anionic component. The conductive polymer layer contains the first cationic component. The liquid component contains the second cationic component and the anionic component. In the solid-liquid electrolyte, the ratio A of the number of moles of the first cationic component, the ratio B of the number of moles of the anionic component, and the ratio C of the number of moles of the second cationic component to the mass of the conductive polymer satisfy a predetermined relationship.

Description

電解コンデンサelectrolytic capacitor

 本発明は、電解コンデンサに関する。 The present invention relates to an electrolytic capacitor.

 電解コンデンサは、例えば、コンデンサ素子と電解質とを備え、コンデンサ素子は、通常、誘電体層を有する陽極箔と、誘電体層と対向するように配される陰極箔と、陽極箔と陰極箔との間に介在するセパレータと、を備える。このような電解コンデンサにおいて、電解質として、コンデンサ素子内の空隙部に充填される液状成分(例えば、電解液など)と、陽極箔と陰極箔との間に介在する導電性高分子とを含むものが知られている。すなわち、固液電解質を有する電解コンデンサが知られている。 An electrolytic capacitor, for example, comprises a capacitor element and an electrolyte. The capacitor element typically comprises an anode foil with a dielectric layer, a cathode foil arranged opposite the dielectric layer, and a separator interposed between the anode foil and the cathode foil. Known examples of such electrolytic capacitors include those in which the electrolyte contains a liquid component (such as an electrolytic solution) that fills the voids in the capacitor element and a conductive polymer that is interposed between the anode foil and the cathode foil. In other words, electrolytic capacitors with a solid-liquid electrolyte are known.

 下記特許文献1には、陽極箔と陰極箔とを対向させて成るコンデンサ素子と、前記コンデンサ素子内に形成された電解質層と、を備え、前記電解質層は、ドーパントと共役系高分子を含む固体電解質層と、前記固体電解質層が形成された前記コンデンサ素子内の空隙部に充填された液体と、を有し、前記電解質層は、前記ドーパントのドープ反応に寄与できる官能基1molに対するカチオン成分のモル比が、0.2以上6以下である、電解コンデンサが記載されている。また、下記特許文献1には、上記のように構成された電解コンデンサは、基板などに実装される際のリフローはんだ付け工程(以下、リフロー工程ともいう)のような熱ストレスに晒された後においても、ESR(等価直列抵抗)が急上昇し難くなることが記載されている。 Patent Document 1 below describes an electrolytic capacitor comprising a capacitor element consisting of an anode foil and a cathode foil facing each other, and an electrolyte layer formed within the capacitor element, wherein the electrolyte layer comprises a solid electrolyte layer containing a dopant and a conjugated polymer, and a liquid filled in voids within the capacitor element on which the solid electrolyte layer is formed, and wherein the molar ratio of cationic components to 1 mol of functional groups that can contribute to the doping reaction of the dopant is 0.2 or more and 6 or less. Patent Document 1 below also describes that an electrolytic capacitor configured as described above is less likely to experience a sudden increase in ESR (equivalent series resistance) even after being exposed to thermal stress such as in a reflow soldering process (hereinafter also referred to as the reflow process) when mounted on a substrate or the like.

特許第7196919号公報Patent No. 7196919

 ところで、近年、リフロー工程後の電解コンデンサにおいて、等価直列抵抗の上昇の抑制に加えて、容量の低下を抑制し、さらに、漏れ電流の増加を抑制することが益々要望されている。 In recent years, there has been an increasing demand for electrolytic capacitors after the reflow process to not only prevent an increase in equivalent series resistance, but also to prevent a decrease in capacitance and an increase in leakage current.

 しかしながら、上記特許文献1を始めとした如何なる公知文献においても、リフロー工程後の電解コンデンサについて、容量低下の抑制、漏れ電流増加の抑制、及び、等価直列抵抗上昇の抑制の三者を同時に実現させることについて、未だ十分な検討がなされていない。 However, in none of the publicly known documents, including the above-mentioned Patent Document 1, has sufficient research been conducted on simultaneously suppressing the decrease in capacitance, the increase in leakage current, and the increase in equivalent series resistance for electrolytic capacitors after the reflow process.

 そこで、本開示は、リフロー工程後においても、容量低下の抑制、漏れ電流増加の抑制、及び、等価直列抵抗上昇の抑制を同時に実現できる電解コンデンサを提供する。 The present disclosure therefore provides an electrolytic capacitor that can simultaneously suppress capacitance reduction, leakage current increase, and equivalent series resistance increase, even after the reflow process.

 本発明の一側面は、コンデンサ素子と、液状成分とを備える電解コンデンサであって、前記コンデンサ素子は、誘電体層を有する陽極箔と、前記誘電体層と対向するように配される陰極箔と、前記陽極箔と前記陰極箔との間に介在するセパレータと、前記陽極箔と前記陰極箔との間に介在し、前記セパレータと接触している導電性高分子層と、を備え、前記導電性高分子層は、導電性ポリマーを含み、前記導電性高分子層及び前記液状成分を含む固液電解質は、第1カチオン成分と第2カチオン成分とアニオン成分とを含み、前記導電性高分子層は、前記第1カチオン成分を含み、前記液状成分は、前記第2カチオン成分と前記アニオン成分とを含み、前記固液電解質において、前記導電性ポリマーの質量に対する前記第1カチオン成分のモル数の比率をA(mol/kg)とし、前記導電性ポリマーの質量に対する前記アニオン成分のモル数の比率をB(mol/kg)とし、前記導電性ポリマーの質量に対する前記第2カチオン成分のモル数の比率をC(mol/kg)とすると、前記比率A、前記比率B、及び、前記比率Cは、0.20≦(A+C)/B≦1.01の関係を満たす、電解コンデンサに関する。 One aspect of the present invention is an electrolytic capacitor comprising a capacitor element and a liquid component, wherein the capacitor element comprises an anode foil having a dielectric layer, a cathode foil arranged to face the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator, wherein the conductive polymer layer comprises a conductive polymer, and a solid-liquid electrolyte comprising the conductive polymer layer and the liquid component comprises a first cationic component, a second cationic component, and an anionic component, and the conductive polymer layer comprises the The electrolytic capacitor comprises one cationic component, the liquid component comprising the second cationic component and the anionic component, and in the solid-liquid electrolyte, where A (mol/kg) is the ratio of the number of moles of the first cationic component to the mass of the conductive polymer, B (mol/kg) is the ratio of the number of moles of the anionic component to the mass of the conductive polymer, and C (mol/kg) is the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20≦(A+C)/B≦1.01.

 本発明の他の側面は、コンデンサ素子と、液状成分とを備える電解コンデンサであって、前記コンデンサ素子は、誘電体層を有する陽極箔と、前記誘電体層と対向するように配される陰極箔と、前記陽極箔と前記陰極箔との間に介在するセパレータと、前記陽極箔と前記陰極箔との間に介在し、前記セパレータと接触している導電性高分子層と、を備え、前記導電性高分子層は、導電性ポリマーを含み、前記導電性高分子層及び前記液状成分を含む固液電解質は、第1カチオン成分とアニオン成分とを含み、前記導電性高分子層は、前記第1カチオン成分を含み、前記液状成分は、前記アニオン成分を含み、前記固液電解質において、前記導電性ポリマーの質量に対する前記第1カチオン成分のモル数の比率をA(mol/kg)とし、前記導電性ポリマーの質量に対する前記アニオン成分のモル数の比率をB(mol/kg)とすると、前記比率A、及び、前記比率Bは、0.20≦A/B≦1.01の関係を満たす、電解コンデンサに関する。 Another aspect of the present invention relates to an electrolytic capacitor comprising a capacitor element and a liquid component, wherein the capacitor element comprises an anode foil having a dielectric layer, a cathode foil arranged opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator, wherein the conductive polymer layer comprises a conductive polymer, and a solid-liquid electrolyte comprising the conductive polymer layer and the liquid component comprises a first cationic component and an anionic component, the conductive polymer layer comprising the first cationic component, and the liquid component comprising the anionic component, wherein, in the solid-liquid electrolyte, the ratio A (mol/kg) of the number of moles of the first cationic component to the mass of the conductive polymer is defined as A, and the ratio B (mol/kg) of the number of moles of the anionic component to the mass of the conductive polymer is defined as B, where A and B satisfy the relationship 0.20≦A/B≦1.01.

 本開示によれば、リフロー工程後においても、容量低下の抑制、漏れ電流増加の抑制、及び、等価直列抵抗上昇の抑制を同時に実現できる電解コンデンサを提供することができる。 This disclosure makes it possible to provide an electrolytic capacitor that can simultaneously suppress capacitance reduction, leakage current increase, and equivalent series resistance increase, even after the reflow process.

本開示の一実施形態に係る電解コンデンサの断面模式図である。FIG. 1 is a cross-sectional schematic view of an electrolytic capacitor according to an embodiment of the present disclosure. 図1の電解コンデンサが備えるコンデンサ素子の一部を展開し概略図である。2 is a schematic exploded view of a portion of a capacitor element included in the electrolytic capacitor of FIG. 1. FIG.

 以下では、本開示の実施形態について例を挙げて説明するが、本開示は以下で説明する例に限定されない。以下の説明では、具体的な数値や材料を例示する場合があるが、本開示の効果が得られる限り、他の数値、材料等を適用してもよい。なお、本開示に特徴的な部分の構成要素には、公知の構成要素を適用してもよい。この明細書において、「数値A~数値Bの範囲」という場合、当該範囲には数値Aおよび数値Bが含まれる。 The following describes examples of embodiments of the present disclosure, but the present disclosure is not limited to the examples described below. In the following description, specific numerical values and materials may be used as examples, but other numerical values, materials, etc. may be applied as long as the effects of the present disclosure are obtained. Note that publicly known components may be applied to components characteristic of the present disclosure. In this specification, when a "range between numerical value A and numerical value B" is mentioned, the range includes numerical value A and numerical value B.

 以下の説明において、特定の物性や条件などに関する数値の下限と上限とを例示した場合、下限が上限以上とならない限り、例示した下限のいずれかと例示した上限のいずれかを任意に組み合わせることができる、複数の材料が例示される場合、特に言及しない限り、その中から1種を選択して単独で用いてもよく、2種以上を組み合わせて用いてもよい。 In the following explanation, when lower and upper limits for numerical values relating to specific physical properties or conditions are given as examples, any of the exemplified lower limits and any of the exemplified upper limits can be combined as desired, as long as the lower limit is not equal to or greater than the upper limit. When multiple materials are given as examples, one of the materials can be selected and used alone, or two or more can be used in combination, unless otherwise specified.

 本開示には、添付の請求の範囲に記載の複数の請求項から任意に選択される2つ以上の請求項に記載の事項の組み合わせを包含する。つまり、技術的な矛盾が生じない限り、添付の請求の範囲に記載の複数の請求項から任意に選択される2つ以上の請求項に記載の事項を組み合わせることができる。 The present disclosure encompasses combinations of the features of two or more claims arbitrarily selected from the multiple claims set forth in the appended claims. In other words, the features of two or more claims arbitrarily selected from the multiple claims set forth in the appended claims may be combined as long as no technical contradiction arises.

[第1実施形態]
 本開示の第1実施形態に係る電解コンデンサは、コンデンサ素子と、液状成分とを備える。本開示の第1実施形態に係る電解コンデンサにおいては、コンデンサ素子は、誘電体層を有する陽極箔と、誘電体層と対向するように配される陰極箔と、陽極箔と陰極箔との間に介在するセパレータと、陽極箔と陰極箔との間に介在し、セパレータと接触している導電性高分子層と、を備える。本開示の第1実施形態に係る電解コンデンサにおいては、導電性高分子層は、導電性ポリマーを含み、導電性高分子層及び液状成分を含む固液電解質は、第1カチオン成分と第2カチオン成分とアニオン成分とを含む。本開示の第1実施形態に係る電解コンデンサにおいては、導電性高分子層は、第1カチオン成分を含み、液状成分は、第2カチオン成分とアニオン成分とを含む。本開示の第1実施形態に係る電解コンデンサにおいては、固液電解質において、導電性ポリマーの質量に対する第1カチオン成分のモル数の比率をA(mol/kg)とし、導電性ポリマーの質量に対するアニオン成分のモル数の比率をB(mol/kg)とし、導電性ポリマーの質量に対する第2カチオン成分のモル数の比率をC(mol/kg)とすると、比率A、比率B、及び、比率Cは、0.20≦(A+C)/B≦1.01の関係を満たす。
[First embodiment]
The electrolytic capacitor according to the first embodiment of the present disclosure includes a capacitor element and a liquid component. In the electrolytic capacitor according to the first embodiment of the present disclosure, the capacitor element includes an anode foil having a dielectric layer, a cathode foil disposed opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator. In the electrolytic capacitor according to the first embodiment of the present disclosure, the conductive polymer layer includes a conductive polymer, and the solid-liquid electrolyte including the conductive polymer layer and the liquid component includes a first cationic component, a second cationic component, and an anionic component. In the electrolytic capacitor according to the first embodiment of the present disclosure, the conductive polymer layer includes a first cationic component, and the liquid component includes a second cationic component and an anionic component. In the electrolytic capacitor according to the first embodiment of the present disclosure, in the solid-liquid electrolyte, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg), the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg), and the ratio of the number of moles of the second cation component to the mass of the conductive polymer is C (mol/kg), the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20≦(A+C)/B≦1.01.

 本開示の第1実施形態に係る電解コンデンサにおいては、導電性ポリマーを含む導電性高分子層が第1カチオン成分を含み、液状成分が第2カチオン成分とアニオン成分とを含んだ上で、導電性ポリマーの質量に対する第1カチオン成分のモル数の比率をA(mol/kg)とし、導電性ポリマーの質量に対するアニオン成分のモル数の比率をB(mol/kg)とし、導電性ポリマーの質量に対する第2カチオン成分のモル数の比率をC(mol/kg)としたときに、比率A、比率B、及び、比率Cが、0.20≦(A+C)/B≦1.01の関係を満たすことが重要である。以下、その理由について説明する。 In the electrolytic capacitor according to the first embodiment of the present disclosure, when the conductive polymer layer containing the conductive polymer contains a first cationic component, the liquid component contains a second cationic component and an anionic component, and the ratio of the number of moles of the first cationic component to the mass of the conductive polymer is A (mol/kg), the ratio of the number of moles of the anionic component to the mass of the conductive polymer is B (mol/kg), and the ratio of the number of moles of the second cationic component to the mass of the conductive polymer is C (mol/kg), it is important that ratios A, B, and C satisfy the relationship 0.20≦(A+C)/B≦1.01. The reason for this is explained below.

 電解コンデンサにおいて、導電性高分子層は、少なくとも一方の主面に誘電体層を有する陽極箔を、導電性ポリマーを含む高分子分散体に浸漬させるなどして形成されることが多い。上記のような陽極箔では、静電容量の増大を図るために、少なくとも一表面がエッチング処理などで粗面化されていることが多い。このような場合、粗面化によって形成された細孔の内部からも静電容量を十分に引き出すために、高分子分散体が前記細孔の内部に十分に含浸されることが好ましい。そして、高分子分散体を前記細孔の内部に十分に含浸させるためには、陽極箔の少なくとも一方の主面に対する高分子分散体の濡れ性が高い方が望ましく、この濡れ性を高めるためには、高分子分散体にカチオン成分を含ませることが望ましい。一方で、導電性ポリマーにはドーパントがドープされていることが多いものの、過剰のカチオン成分が存在すると、カチオン成分の影響によってドーパントの能力が低下することが懸念される。 In electrolytic capacitors, the conductive polymer layer is often formed by immersing an anode foil having a dielectric layer on at least one main surface in a polymer dispersion containing a conductive polymer. In such anode foil, at least one surface is often roughened by etching or other methods to increase capacitance. In such cases, it is preferable for the polymer dispersion to be thoroughly impregnated into the pores formed by the roughening process in order to fully extract capacitance from the interior of the pores. To fully impregnate the pores with the polymer dispersion, it is desirable for the polymer dispersion to have high wettability with at least one main surface of the anode foil. To enhance this wettability, it is desirable for the polymer dispersion to contain a cationic component. While conductive polymers are often doped with dopants, there is concern that the presence of excess cationic components may reduce the dopant's performance.

 また、導電性高分子層と液状成分とを含む固液電解質において、アニオン成分に対して導電性高分子層に含まれる第1カチオン成分及び液状成分に含まれる第2カチオン成分の少なくとも一方の量が過度に少ないと、固液電解質においてアニオン成分とカチオン成分とが十分に解離された状態にならないため、固液電解質は導電性に劣るものとなる。このような場合、リフロー工程のような熱ストレスに晒されたときに、陽極箔の少なくとも一方の主面において、アニオン成分による酸化皮膜の形成が十分に進行し難くなる。すなわち、陽極箔の少なくとも一表面において、酸化皮膜の自己修復機能が十分に発揮されなくなる。そして、酸化皮膜の自己修復作用が十分に発揮されなくなると、漏れ電流が増大するようになる。また、固液電解質が導電性に劣るものとなると、電解コンデンサの等価直列抵抗が低下してしまうようになる。 Furthermore, in a solid-liquid electrolyte containing a conductive polymer layer and a liquid component, if the amount of at least one of the first cationic component contained in the conductive polymer layer and the second cationic component contained in the liquid component is excessively small relative to the anionic component, the anionic component and the cationic component will not be sufficiently dissociated in the solid-liquid electrolyte, resulting in poor conductivity. In such a case, when exposed to thermal stress such as in a reflow process, the formation of an oxide film by the anionic component will be difficult to progress sufficiently on at least one main surface of the anode foil. In other words, the self-repairing function of the oxide film will not be fully exerted on at least one surface of the anode foil. When the self-repairing function of the oxide film is not fully exerted, leakage current will increase. Furthermore, if the solid-liquid electrolyte has poor conductivity, the equivalent series resistance of the electrolytic capacitor will decrease.

 さらに、電解コンデンサが熱ストレスに晒された後において、導電性ポリマーにおいて脱ドープが生じてしまい、導電性ポリマーの構造に欠陥が生じることもある。このような構造欠陥が生じると、電解コンデンサにおいては、静電容量が低下してしまったり、漏れ電流が増加してしまったり、等価直列抵抗が上昇してしまったりすることがある。 Furthermore, after an electrolytic capacitor is exposed to thermal stress, dedoping can occur in the conductive polymer, causing defects in the conductive polymer's structure. When such structural defects occur, the electrolytic capacitor's capacitance can decrease, leakage current can increase, and equivalent series resistance can rise.

 しかしながら、本開示の第1実施形態に係る電解コンデンサにおいては、導電性ポリマーの質量に対する第1カチオン成分のモル数の比率をA(mol/kg)とし、導電性ポリマーの質量に対するアニオン成分のモル数の比率をB(mol/kg)とし、導電性ポリマーの質量に対する第2カチオン成分のモル数の比率をC(mol/kg)としたときに、比率A、比率B、及び、比率Cが、0.20≦(A+C)/B≦1.01の関係が満たされている、すなわち、アニオン成分に対する第1カチオン成分及び第2カチオン成分の比率が適度にバランスされている。そのため、電解コンデンサがリフロー工程のような熱ストレスに晒された場合であっても、静電容量の低下、漏れ電流の増加、及び、等価直列抵抗の上昇が生じることを十分に抑制することができると考えられる。 However, in the electrolytic capacitor according to the first embodiment of the present disclosure, when the ratio of the number of moles of the first cationic component to the mass of the conductive polymer is A (mol/kg), the ratio of the number of moles of the anionic component to the mass of the conductive polymer is B (mol/kg), and the ratio of the number of moles of the second cationic component to the mass of the conductive polymer is C (mol/kg), the ratios A, B, and C satisfy the relationship 0.20≦(A+C)/B≦1.01. In other words, the ratios of the first cationic component and the second cationic component to the anionic component are appropriately balanced. Therefore, even when the electrolytic capacitor is subjected to thermal stress such as in a reflow process, it is believed that a decrease in capacitance, an increase in leakage current, and an increase in equivalent series resistance can be sufficiently suppressed.

 第1実施形態に係る電解コンデンサにおいて、比率A、比率B、及び、比率Cは、0.20≦(A+C)/B<1の関係を満たしていることが好ましい。すなわち、固液電解質において、第1カチオン成分のモル数と第2カチオン成分とを合算した値が、アニオン成分のモル数よりも少ないことが好ましい。このような関係を満たすことにより、導電性ポリマーにおいて脱ドープが生じることをさらに抑制することができる。これにより、導電性ポリマーの構造に欠陥が生じることをさらに抑制することができる。 In the electrolytic capacitor according to the first embodiment, it is preferable that ratios A, B, and C satisfy the relationship 0.20≦(A+C)/B<1. In other words, it is preferable that in the solid-liquid electrolyte, the sum of the number of moles of the first cationic component and the second cationic component is less than the number of moles of the anionic component. By satisfying this relationship, it is possible to further suppress undoping in the conductive polymer. This makes it possible to further suppress the occurrence of defects in the structure of the conductive polymer.

 導電性ポリマーの質量は、例えば、以下の手順1にしたがって求めることができる。
 手順1
(1)陽極箔、セパレータ、及び、陰極箔をこの順に積層させて巻き取って第1巻回体を得て、第1巻回体の質量(初期質量)W0を測定する。
(2)第1巻回体に第1カチオン成分及び導電性ポリマーを含む第1カチオン成分含有高分子分散体を含浸させて第2巻回体を得た後、第2巻回体を乾燥して第3巻回体を得る。そして、第3巻回体の質量W1を測定する。
(3)W1-W0の値を算出した後、この算出値と第1カチオン成分含有高分子分散体における第1カチオン成分及び導電性ポリマーの初期濃度とを用いて、導電性ポリマーの質量を算出する。
The mass of the conductive polymer can be determined, for example, according to the following procedure 1.
Step 1
(1) The anode foil, the separator, and the cathode foil are stacked in this order and wound up to obtain a first wound body, and the mass (initial mass) W0 of the first wound body is measured.
(2) The first wound body is impregnated with a first cationic component-containing polymer dispersion containing a first cationic component and a conductive polymer to obtain a second wound body, which is then dried to obtain a third wound body, and the mass W1 of the third wound body is measured.
(3) After calculating the value of W1-W0, the mass of the conductive polymer is calculated using this calculated value and the initial concentrations of the first cationic component and the conductive polymer in the first cationic component-containing polymer dispersion.

 導電性ポリマーの質量は、例えば、以下の手順2でも求めることができる。
 手順2
(1)コンデンサ素子を解体して、陽極箔、セパレータ、及び、陰極箔をそれぞれ取り出す。
(2)陽極箔、セパレータ、及び、陰極箔を水または有機溶剤に浸漬させた状態で超音波照射などを実施して、導電性ポリマー(第1カチオン成分を含む)を脱落させる。
(3)脱落した導電性ポリマーの質量を測定した上で、ラマン分光分析または飛行時間型二次イオン質量分析法(TOFSIMS)によって導電性ポリマー及び第1カチオン成分についてのスペクトルを得て、このスペクトルを解析することにより、導電性ポリマーの質量を求める。
The mass of the conductive polymer can also be determined, for example, by the following procedure 2.
Step 2
(1) The capacitor element is disassembled to remove the anode foil, separator, and cathode foil.
(2) The anode foil, separator, and cathode foil are immersed in water or an organic solvent and then subjected to ultrasonic irradiation or the like to remove the conductive polymer (containing the first cationic component).
(3) After measuring the mass of the conductive polymer that has fallen off, spectra of the conductive polymer and the first cation component are obtained by Raman spectroscopy or time-of-flight secondary ion mass spectrometry (TOFSIMS), and the spectra are analyzed to determine the mass of the conductive polymer.

 第1カチオン成分のモル数は、電解コンデンサから取り出したコンデンサ素子において、陽極箔の主面のNMR(Nuclear Magnetic Resonance)分析により測定できる。NMR分析は、例えば、以下の条件で実施することができる。
 条件
・分析装置:Bruler社製 ANANCE500
・共鳴周波数:500MHz
・ロック溶媒:重水
・測定温度:室温(23±2℃)
The number of moles of the first cationic component can be measured by NMR (Nuclear Magnetic Resonance) analysis of the main surface of the anode foil of the capacitor element taken out of the electrolytic capacitor. The NMR analysis can be performed, for example, under the following conditions.
Conditions and analysis equipment: Bruller ANACES 500
・Resonance frequency: 500MHz
Lock solvent: heavy water Measurement temperature: room temperature (23±2°C)

 第2カチオン成分及びアニオン成分のモル数も、電解コンデンサから採取した液状成分のNMR分析により測定できる。液状成分のNMR分析も上記条件にて実施することができる。 The number of moles of the second cation component and anion component can also be measured by NMR analysis of the liquid component collected from the electrolytic capacitor. NMR analysis of the liquid component can also be performed under the above conditions.

<コンデンサ素子>
 上で説明したように、本開示の第1実施形態に係るコンデンサ素子は、誘電体層を有する陽極箔と、誘電体層と対向するように配される陰極箔と、陽極箔と陰極箔との間に介在するセパレータと、陽極箔と陰極箔との間に介在し、セパレータと接触している導電性高分子層と、を備える。以下、陽極箔、陰極箔、セパレータ、及び、導電性高分子層について説明する。
<Capacitor element>
As described above, the capacitor element according to the first embodiment of the present disclosure includes an anode foil having a dielectric layer, a cathode foil disposed opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator. The anode foil, cathode foil, separator, and conductive polymer layer will be described below.

(陽極箔)
 陽極箔としては、チタン、タンタル、アルミニウム、及び、ニオブなどの弁作用金属の少なくとも1種を含む金属箔が挙げられる。陽極箔は、弁作用金属の金属箔(例えば、アルミニウム箔)であってもよい。陽極箔は、弁作用金属を含む合金または弁作用金属を含む化合物などの形態で弁作用金属を含んでいてもよい。陽極箔の厚さは、15μm以上300μm以下であってもよい。陽極箔の少なくとも一方の主面は、エッチングなどによって粗面化されていてもよい。陽極箔は、両方の主面が粗面化されていることが好ましい。
(anode foil)
The anode foil may be a metal foil containing at least one valve metal such as titanium, tantalum, aluminum, or niobium. The anode foil may be a metal foil of a valve metal (e.g., aluminum foil). The anode foil may contain the valve metal in the form of an alloy containing the valve metal or a compound containing the valve metal. The thickness of the anode foil may be 15 μm or more and 300 μm or less. At least one main surface of the anode foil may be roughened by etching or the like. It is preferable that both main surfaces of the anode foil are roughened.

 陽極箔の少なくとも一方の主面には、誘電体層が形成されている。誘電体層は、陽極箔を化成処理することによって形成してもよい。この場合、誘電体層は、弁作用金属の酸化物(例えば、酸化アルミニウム)を含み得る。なお、誘電体層は、誘電体として機能するものであればよく、弁作用金属の酸化物以外の誘電体で形成されていてもよい。 A dielectric layer is formed on at least one main surface of the anode foil. The dielectric layer may be formed by chemically treating the anode foil. In this case, the dielectric layer may contain an oxide of a valve metal (e.g., aluminum oxide). Note that the dielectric layer may be formed of any dielectric other than an oxide of a valve metal as long as it functions as a dielectric.

 本開示の第1実施形態に係る電解コンデンサにおいて、陽極箔の端面には、導電性高分子層が形成されていてもよいし、形成されていなくてもよい。しかしながら、陽極箔の端面にも導電性高分子層が形成されていることが好ましい。例えば、図2に示したような巻回型のコンデンサ素子において、巻回体の上端面側及び下端面側に誘電体層が形成されていることが好ましい。 In the electrolytic capacitor according to the first embodiment of the present disclosure, a conductive polymer layer may or may not be formed on the end surface of the anode foil. However, it is preferable that a conductive polymer layer is also formed on the end surface of the anode foil. For example, in a wound capacitor element such as that shown in Figure 2, it is preferable that a dielectric layer is formed on the upper and lower end surfaces of the wound body.

(陰極箔)
 陰極箔は、陰極としての機能を有しているものであれば、特に限定されない。陰極箔としては、金属箔(例えば、アルミニウム箔)が挙げられる。金属箔に含まれる金属の種類は特に限定されない。金属は、弁作用金属または弁作用金属を含む合金であってもよい。陰極箔の厚さは、15μm以上300μm以下であってもよい。陰極箔の少なくとも一方の主面は、必要に応じて、陽極箔と同様にエッチング層が形成されていてもよいし、誘電体層が形成されていてもよい。すなわち、陰極箔の少なくとも一方の主面は、必要に応じて、粗面化されていてもよいし、化成処理されていてもよい。
(cathode foil)
The cathode foil is not particularly limited as long as it functions as a cathode. Examples of the cathode foil include metal foils (e.g., aluminum foils). The type of metal contained in the metal foil is not particularly limited. The metal may be a valve metal or an alloy containing a valve metal. The thickness of the cathode foil may be 15 μm or more and 300 μm or less. If necessary, an etching layer or a dielectric layer may be formed on at least one main surface of the cathode foil, as with the anode foil. That is, if necessary, at least one main surface of the cathode foil may be roughened or chemically treated.

 陰極箔は、導電性の被覆層を含んでいてもよい。金属箔が弁作用金属を含む場合、被覆層は、カーボン及び弁作用金属よりもイオン化傾向が小さい金属の少なくとも一方を含んでいてもよい。これにより、金属箔の耐酸性が向上し易くなる。金属箔がアルミニウムを含む場合、被覆層は、カーボン、ニッケル、チタン、タンタル、及び、ジルコニウムからなる群から選択される少なくとも1種を含んでいてもよい。低コスト及び低抵抗を重視する点から、被覆層は、ニッケル及びチタンの少なくとも一方を含んでいてもよい。 The cathode foil may include a conductive coating layer. If the metal foil includes a valve metal, the coating layer may include at least one of carbon and a metal with a lower ionization tendency than the valve metal. This makes it easier to improve the acid resistance of the metal foil. If the metal foil includes aluminum, the coating layer may include at least one selected from the group consisting of carbon, nickel, titanium, tantalum, and zirconium. With an emphasis on low cost and low resistance, the coating layer may include at least one of nickel and titanium.

 被覆層の厚さは、5nm以上であってもよいし、10nm以上であってもよい。被覆層の厚さは、200nm以下であってもよい。被覆層は、金属箔に、上記金属を蒸着またはスパッタリングすることにより形成されてもよい。あるいは、被覆層は、金属箔に、導電性炭素材料を蒸着したり、導電性炭素材料を含むカーボンペーストを塗布したりして形成されてもよい。導電性炭素材料としては、黒鉛、ハードカーボン、ソフトカーボン、カーボンブラックなどが挙げられる。 The thickness of the coating layer may be 5 nm or more, or 10 nm or more. The thickness of the coating layer may be 200 nm or less. The coating layer may be formed by vapor deposition or sputtering the above-mentioned metal onto the metal foil. Alternatively, the coating layer may be formed by vapor deposition of a conductive carbon material onto the metal foil, or by applying a carbon paste containing a conductive carbon material. Examples of conductive carbon materials include graphite, hard carbon, soft carbon, and carbon black.

(セパレータ)
 セパレータには、多孔質のシートを用いることができる。多孔質のシートとしては、例えば、織布、不織布、微多孔質膜などが挙げられる。セパレータの厚さは特に限定されず、10μm~300μmの範囲であってもよい。セパレータの材料としては、例えば、セルロース、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリフェニルサルファイド、ビニロン、ナイロン、芳香族ポリアミド、ポリイミド、ポリアミドイミド、ポリエーテルイミド、レーヨン、及び、ガラスなどが挙げられる。
(separator)
A porous sheet can be used for the separator. Examples of porous sheets include woven fabric, nonwoven fabric, and microporous membrane. The thickness of the separator is not particularly limited and may be in the range of 10 μm to 300 μm. Examples of separator materials include cellulose, polyethylene terephthalate, polybutylene terephthalate, polyphenyl sulfide, vinylon, nylon, aromatic polyamide, polyimide, polyamideimide, polyetherimide, rayon, and glass.

(導電性高分子層)
 導電性高分子層は、導電性ポリマーによって形成される。本開示の第1実施形態に係る電解コンデンサでは、導電性高分子層は、導電性ポリマー粒子によって形成されていることが好ましい。導電性ポリマーとしては、ポリピロール、ポリチオフェン、ポリアニリン、および、これらの誘導体などが挙げられる。導電性ポリマーは、1種単独で用いられてもよいし、2種以上を組み合わせて用いられてもよい。導電性ポリマーは、2種以上のモノマーの共重合体であってもよい。なお、導電性ポリマーの誘導体とは、導電性ポリマーを基本骨格とする高分子を意味する。例えば、ポリチオフェンの誘導体には、ポリ(3,4-エチレンジオキシチオフェン)などが含まれる。
(Conductive polymer layer)
The conductive polymer layer is formed of a conductive polymer. In the electrolytic capacitor according to the first embodiment of the present disclosure, the conductive polymer layer is preferably formed of conductive polymer particles. Examples of conductive polymers include polypyrrole, polythiophene, polyaniline, and derivatives thereof. The conductive polymer may be used alone or in combination of two or more types. The conductive polymer may be a copolymer of two or more types of monomers. Note that a derivative of a conductive polymer refers to a polymer having a conductive polymer as a basic skeleton. For example, a derivative of polythiophene includes poly(3,4-ethylenedioxythiophene).

 導電性ポリマーはドーパントを含んでいてもよい。ドーパントは、導電性ポリマーの種類に応じて適宜選択することができる。ドーパントとして、各種公知のドーパントを用いてもよい。ドーパントとしては、例えば、ナフタレンスルホン酸、p-トルエンスルホン酸、ポリスチレンスルホン酸、および、これらの塩などが挙げられる。一例に係る導電性ポリマーとしては、ポリスチレンスルホン酸(PSS)がドープされたポリ(3,4-エチレンジオキシチオフェン)(PEDOT)が挙げられる。本開示の第1実施形態に係る電解コンデンサでは、導電性高分子層は、ポリスチレンスルホン酸(PSS)がドープされたポリ(3,4-エチレンジオキシチオフェン)(PEDOT)(以下、PEDOT/PSSともいう)の粒子で形成されていることが好ましい。 The conductive polymer may contain a dopant. The dopant can be selected appropriately depending on the type of conductive polymer. Various known dopants may be used. Examples of dopants include naphthalenesulfonic acid, p-toluenesulfonic acid, polystyrenesulfonic acid, and salts thereof. An example of a conductive polymer is poly(3,4-ethylenedioxythiophene) (PEDOT) doped with polystyrenesulfonic acid (PSS). In the electrolytic capacitor according to the first embodiment of the present disclosure, the conductive polymer layer is preferably formed from particles of poly(3,4-ethylenedioxythiophene) (PEDOT) doped with polystyrenesulfonic acid (PSS) (hereinafter also referred to as PEDOT/PSS).

 本開示の第1実施形態に係る電解コンデンサでは、導電性高分子層は、導電性ポリマーに加えて、第1カチオン成分を含む。第1カチオン成分としては、塩基成分が挙げられる。第1カチオン成分としては、後述する第2カチオン成分と同様のものを用いることができる。第1カチオン成分は、導電性高分子層及び液状成分を含む固液電解質において、液状成分に含まれる第2カチオン成分と同様の機能を示す成分である。すなわち、第1カチオン成分は、第2カチオン成分と同様に、固液電解質においてアニオン成分とカチオン成分との解離状態に寄与する成分である。そのため、液状成分に第2カチオン成分が含まれていないか、または、液状成分に含まれる第2カチオン成分が少量であったとしても、第1カチオン成分が所定量以上含まれていれば、固液電解質においてアニオン成分とカチオン成分とを十分に解離させることができる。これにより、液状成分に含まれるアニオン成分に陽極箔での酸化皮膜の修復機能を十分に発揮させることができる。 In the electrolytic capacitor according to the first embodiment of the present disclosure, the conductive polymer layer contains a first cationic component in addition to a conductive polymer. Examples of the first cationic component include a base component. The same cationic component as the second cationic component described below can be used as the first cationic component. In a solid-liquid electrolyte containing a conductive polymer layer and a liquid component, the first cationic component exhibits the same function as the second cationic component contained in the liquid component. That is, like the second cationic component, the first cationic component contributes to the dissociation of the anionic component and the cationic component in the solid-liquid electrolyte. Therefore, even if the liquid component does not contain the second cationic component or contains only a small amount of the second cationic component, the anionic component and the cationic component can be sufficiently dissociated in the solid-liquid electrolyte as long as the first cationic component is present in a predetermined amount or more. This allows the anionic component contained in the liquid component to fully perform its function of repairing the oxide film on the anode foil.

 第1カチオン成分の価数は1価であることが好ましい。上で説明したように、第1カチオン成分は、固液電解質において、液状成分に含まれる第2カチオン成分と同様の機能を示す。すなわち、固液電解質においてアニオン成分とカチオン成分との解離状態に寄与する機能を示す。そのため、第1カチオン成分の価数が1価であることにより、アニオン成分とカチオン成分との解離をより十分に進行させることができる。これにより、アニオン成分に陽極箔での酸化皮膜の修復機能をより十分に発揮させることができる。 The valence of the first cationic component is preferably monovalent. As explained above, the first cationic component functions in a solid-liquid electrolyte in the same way as the second cationic component contained in the liquid component. That is, it functions to contribute to the dissociation state between the anionic component and the cationic component in the solid-liquid electrolyte. Therefore, by making the valence of the first cationic component monovalent, the dissociation between the anionic component and the cationic component can be more fully promoted. This allows the anionic component to more fully exert its function of repairing the oxide film on the anode foil.

 第1カチオン成分のpKaは、10以下であることが好ましい。第1カチオン成分のpKaが上記範囲内であることにより、第1カチオン成分の塩基性が過度に高くなることを抑制できる。これにより、第1カチオン成分によって、導電性ポリマーにドープされたドーパントの能力が低下することをさらに抑制できる。 The pKa of the first cationic component is preferably 10 or less. By having the pKa of the first cationic component within this range, the basicity of the first cationic component can be prevented from becoming excessively high. This further prevents the first cationic component from reducing the ability of the dopant doped into the conductive polymer.

 上記のように、1価であり、かつ、pKaが10以下である第1カチオン成分としては、アンモニア、及び、N-アルキルモルホリンなどが挙げられる。そのため、第1カチオン成分としては、アンモニア及びN-アルキルモルホリンの少なくとも一方を用いることが好ましい。また、N-アルキルモルホリンとしては、N-メチルモルホリンを用いることが好ましい。 As described above, examples of the first cationic component that is monovalent and has a pKa of 10 or less include ammonia and N-alkylmorpholine. Therefore, it is preferable to use at least one of ammonia and N-alkylmorpholine as the first cationic component. Furthermore, it is preferable to use N-methylmorpholine as the N-alkylmorpholine.

 導電性高分子層は、陽極箔、陰極箔、及び、セパレータの3者と十分に大きな接触面積で接触していることが好ましい。これにより、導電性高分子層によって陽極箔と陰極箔との間に十分な導電経路が形成される。その結果、電解コンデンサの等価直列抵抗(ESR)を低減することができるので、電解コンデンサの信頼性を向上させることができる。 It is preferable that the conductive polymer layer be in contact with the anode foil, cathode foil, and separator over a sufficiently large contact area. This allows the conductive polymer layer to form a sufficient conductive path between the anode foil and cathode foil. As a result, the equivalent series resistance (ESR) of the electrolytic capacitor can be reduced, thereby improving the reliability of the electrolytic capacitor.

 導電性高分子層は、陽極箔の誘電体層の少なくとも一方の主面及び陰極箔の少なくとも一方の主面から選択される少なくとも一つに形成されていることが好ましい。導電性高分子層は、セパレータの空隙内(すなわち、セパレータの空隙を囲う該セパレータの構成材料の表面)にも形成され得る。これにより、陽極箔と陰極箔との間に導電性高分子層による、より強固な導電経路が形成され得る。導電性高分子層は、少なくとも陽極箔の誘電体層の表面に形成されていることが好ましく、誘電体層の表面と陰極箔の表面との両方に形成され、さらに、セパレータの空隙内に形成されていることがより好ましい。導電性高分子層は、誘電体層の表面と陰極箔の表面とを連続して繋ぐように形成されていることが好ましい。 The conductive polymer layer is preferably formed on at least one selected from at least one main surface of the dielectric layer of the anode foil and at least one main surface of the cathode foil. The conductive polymer layer may also be formed within the voids of the separator (i.e., on the surface of the separator's constituent material surrounding the voids). This allows a stronger conductive path to be formed between the anode foil and the cathode foil by the conductive polymer layer. The conductive polymer layer is preferably formed on at least the surface of the dielectric layer of the anode foil, and more preferably on both the surface of the dielectric layer and the surface of the cathode foil, and furthermore, within the voids of the separator. The conductive polymer layer is preferably formed so as to continuously connect the surface of the dielectric layer and the surface of the cathode foil.

(外装体)
 コンデンサ素子は、外装体によって覆われていてもよい。外装体は、ケース及び封止樹脂の少なくとも一方を含む。ケース及び封止樹脂に限定はなく、公知のケース及び封止樹脂を用いることができる。封止樹脂は、熱硬化性樹脂を含んでいてもよい。熱硬化性樹脂としては、例えば、エポキシ樹脂、フェノール樹脂、シリコーン樹脂、メラミン樹脂、尿素樹脂、アルキド樹脂、ポリウレタン樹脂、ポリイミド樹脂、及び、不飽和ポリエステル樹脂などが挙げられる。封止樹脂は、フィラー、硬化剤、重合開始剤、及び、触媒からなる群から選ばれる少なくとも1つを含んでいてもよい。
(Exterior body)
The capacitor element may be covered with an exterior body. The exterior body includes at least one of a case and a sealing resin. The case and the sealing resin are not limited, and known cases and sealing resins can be used. The sealing resin may include a thermosetting resin. Examples of thermosetting resins include epoxy resin, phenolic resin, silicone resin, melamine resin, urea resin, alkyd resin, polyurethane resin, polyimide resin, and unsaturated polyester resin. The sealing resin may include at least one selected from the group consisting of a filler, a curing agent, a polymerization initiator, and a catalyst.

<液状成分>
 液状成分には、非水溶媒および電解液が含まれる。電解液としては、非水溶媒と該非水溶媒に溶解された溶質とを含む非水電解液を用いることができる。非水溶媒及び溶質には、各種公知の電解コンデンサに用いられている非水溶媒及び溶質を用いることができる。液状成分は、室温(25℃)において液体状である成分であってもよいし、電解コンデンサの使用時の温度において液体状である成分であってもよい。
<Liquid ingredients>
The liquid component includes a nonaqueous solvent and an electrolyte. The electrolyte can be a nonaqueous electrolyte containing a nonaqueous solvent and a solute dissolved in the nonaqueous solvent. The nonaqueous solvent and solute can be any of those used in various known electrolytic capacitors. The liquid component can be a component that is liquid at room temperature (25°C) or at the temperature at which the electrolytic capacitor is used.

 非水溶媒は、有機溶媒であってもよいし、イオン性液体であってもよい。 The non-aqueous solvent may be an organic solvent or an ionic liquid.

 有機溶媒としては、グリコール化合物、スルホン化合物、ラクトン化合物などが挙げられる。グリコール化合物としては、エチレングリコール(EG)、ジエチレングリコール(DEG)、トリエチレングリコール(TEG)、プロピレングリコール(PG)などが挙げられる。スルホン化合物としては、スルホラン(SL)、ジメチルスルホキシド(DMSO)、ジエチルスルホキシド(DESO)などが挙げられる。ラクトン化合物としては、γ-ブチロラクトン(GBL)、γ-バレロラクトン(GVL)などが挙げられる。 Organic solvents include glycol compounds, sulfone compounds, and lactone compounds. Glycol compounds include ethylene glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG), and propylene glycol (PG). Sulfone compounds include sulfolane (SL), dimethyl sulfoxide (DMSO), and diethyl sulfoxide (DESO). Lactone compounds include gamma-butyrolactone (GBL), gamma-valerolactone (GVL), and the like.

 有機溶媒としては、カーボネート化合物、1価または3価以上のアルコールなども挙げられる。カーボネート化合物としては、ジメチルカーボネート(DMC)、ジエチルカーボネート(DEC)、エチルメチルカーボネート(EMC)、エチレンカーボネート(EC)、プロピレンカーボネート(PC)、フルオロエチレンカーボネート(FEC)などが挙げられる。1価または3価以上のアルコールとしては、グリセリン、ポリグリセリンなどが挙げられる。これらは1種単独で用いられてもよいし、2種以上を組み合わせて用いられてもよい。 The organic solvent may also include carbonate compounds and monohydric, trihydric or higher alcohols. Examples of carbonate compounds include dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), ethylene carbonate (EC), propylene carbonate (PC), and fluoroethylene carbonate (FEC). Examples of monohydric, trihydric or higher alcohols include glycerin and polyglycerin. These may be used alone or in combination of two or more.

 有機溶媒において、グリコール化合物、スルホン化合物、及び、ラクトン化合物からなる群を第1群とし、カーボネート化合物、及び、1価または3価以上のアルコールからなる群を第2群とすると、第1群に属する有機溶媒は、有機溶媒において50質量%を超えて含まれていることが好ましく、60質量%以上含まれていることがより好ましく、70質量%以上含まれていることが好ましい。有機溶媒の全てが、第1群に属する有機溶媒で占められていてもよい。すなわち、第1群に属する有機溶媒が主溶媒であり、第2群に属する有機溶媒が副溶媒であってもよい。 If the group of organic solvents consisting of glycol compounds, sulfone compounds, and lactone compounds is defined as Group 1, and the group of organic solvents consisting of carbonate compounds and monohydric or trihydric or higher alcohols is defined as Group 2, then organic solvents belonging to Group 1 preferably account for more than 50% by mass of the organic solvents, more preferably 60% by mass or more, and more preferably 70% by mass or more. All of the organic solvents may be organic solvents belonging to Group 1. In other words, the organic solvents belonging to Group 1 may be the main solvents, and the organic solvents belonging to Group 2 may be the secondary solvents.

 液状成分は、有機溶媒として、グリコール化合物、スルホン化合物、及び、ラクトン化合物からなる群から選択される少なくとも1種を含んでいることが好ましい。液状成分が、これらの化合物の少なくとも1種を含んでいると、液状成分に含まれる酸成分による誘電体層の再化成を効率良く実施することができる。また、液状成分がグリコール化合物を含んでいることにより、導電性高分子層を構成する導電性ポリマーにグリコール化合物中のプロトン(H)(具体的には、ヒドロキシ基に含まれるプロトン(H))を容易に供与することができる。すなわち、導電性高分子層との親和性を向上させることができる。また、スルホン化合物及びラクトン化合物は非プロトン性であるので、液状成分がスルホン化合物及びラクトン化合物の少なくとも一方を含んでいることにより、液状成分が酸成分と反応(例えば、エステル化反応)することを抑制できる。すなわち、高温環境下(例えば、145℃の環境下)においても、液状成分の安定性を高めることができる。これにより、電解コンデンサの特性の安定化を図ることができる。 The liquid component preferably contains at least one organic solvent selected from the group consisting of glycol compounds, sulfone compounds, and lactone compounds. When the liquid component contains at least one of these compounds, the dielectric layer can be efficiently reconstituted using the acid component contained in the liquid component. Furthermore, the liquid component containing a glycol compound can easily donate protons (H + ) in the glycol compound (specifically, protons (H + ) contained in hydroxyl groups) to the conductive polymer constituting the conductive polymer layer. This improves affinity with the conductive polymer layer. Furthermore, since sulfone compounds and lactone compounds are aprotic, the liquid component containing at least one of a sulfone compound and a lactone compound can prevent the liquid component from reacting with the acid component (e.g., esterification reaction). This improves the stability of the liquid component even in high-temperature environments (e.g., 145°C). This stabilizes the characteristics of the electrolytic capacitor.

 液状成分が、有機溶媒として、グリコール化合物、スルホン化合物、及び、ラクトン化合物からなる群から選択される少なくとも1種を含んでいる場合、液状成分におけるグリコール化合物の割合は、40質量%以上80質量%以下であることが好ましく、液状成分におけるスルホン化合物の割合は、20質量%以上60質量%以下であることが好ましく、液状成分におけるラクトン化合物の割合は、40質量%以上80質量%以下であることが好ましい。グリコール化合物、スルホン化合物、及び、ラクトン化合物が上記の数値範囲で含まれていることにより、液状成分に含まれる酸成分による誘電体層の再化成をより効率的に実施することができる。 When the liquid component contains at least one organic solvent selected from the group consisting of glycol compounds, sulfone compounds, and lactone compounds, the proportion of glycol compounds in the liquid component is preferably 40% by mass or more and 80% by mass or less, the proportion of sulfone compounds in the liquid component is preferably 20% by mass or more and 60% by mass or less, and the proportion of lactone compounds in the liquid component is preferably 40% by mass or more and 80% by mass or less. By containing glycol compounds, sulfone compounds, and lactone compounds in the above numerical ranges, re-chemical conversion of the dielectric layer by the acid component contained in the liquid component can be carried out more efficiently.

 導電性ポリマーにプロトンを供与する観点から、液状成分はグリコール化合物以外の他の化合物を含んでいてもよい。該他の化合物としては、グリセリン、ポリグリセリンなどが挙げられる。 In order to donate protons to the conductive polymer, the liquid component may contain compounds other than glycol compounds. Examples of such compounds include glycerin and polyglycerin.

 液状成分は水を含んでいてもよい。液状成分中の水の含有割合は、0.1質量%以上6.0質量%以下であってもよく、0.2質量%以上4.0質量%以下であってもよく、0.5質量%以上2.0質量%以下であってもよい。液状成分中に上記のごとき範囲で水が含まれていることにより、液状成分による誘電体層の修復性を高めることができる。また、電解コンデンサを高温下で使用したとき(例えば、145℃下で使用したとき)に、等価直列抵抗(ESR)の値に変動が生じることを抑制できる。なお、スルホン化合物は耐加水分解性に優れるという特性を有することから、上記のように、液状成分がスルホン化合物を含んでいる場合には、液状成分の耐加水分解性を高めることができる。 The liquid component may contain water. The water content in the liquid component may be 0.1% by mass or more and 6.0% by mass or less, 0.2% by mass or more and 4.0% by mass or less, or 0.5% by mass or more and 2.0% by mass or less. By containing water in the above range in the liquid component, the repairability of the dielectric layer by the liquid component can be improved. Furthermore, fluctuations in the equivalent series resistance (ESR) value can be suppressed when the electrolytic capacitor is used at high temperatures (for example, when used at 145°C). Furthermore, since sulfone compounds have excellent hydrolysis resistance, when the liquid component contains a sulfone compound, as described above, the hydrolysis resistance of the liquid component can be improved.

 本開示の第1実施形態に係る電解コンデンサにおいては、液状成分は、溶質として、第2カチオン成分及びアニオン成分を含んでいる。第2カチオン成分としては、塩基成分(塩基)が挙げられ、アニオン成分としては、酸成分(酸)が挙げられる。第2カチオン成分は、第1カチオン成分として例示したカチオン成分を用いてもよい。第1カチオン成分の少なくとも一部は、第2カチオン成分の少なくとも一部と同じであってもよい。液状成分における溶質の割合は、70質量%以下であることが好ましく、50質量%以下であることがより好ましい。 In the electrolytic capacitor according to the first embodiment of the present disclosure, the liquid component contains a second cationic component and an anionic component as solutes. Examples of the second cationic component include a base component (base), and examples of the anionic component include an acid component (acid). The second cationic component may be any of the cationic components exemplified as the first cationic component. At least a portion of the first cationic component may be the same as at least a portion of the second cationic component. The proportion of the solute in the liquid component is preferably 70% by mass or less, and more preferably 50% by mass or less.

 第2カチオン成分の価数は1価であることが好ましい。第2カチオン成分の価数が1価であることにより、主として、固液電解質においてアニオン成分とカチオン成分との解離をより十分に進行させることができる。これにより、アニオン成分に陽極箔での酸化皮膜の修復機能をより十分に発揮させることができる。第2カチオン成分の価数が1価である場合、第1カチオン成分の価数も1価であることが好ましい。これにより、固液電解質においてアニオン成分とカチオン成分との解離をさらに十分に進行させることができる。これにより、アニオン成分に陽極箔での酸化皮膜の修復機能をさらに十分に発揮させることができる。 The valence of the second cationic component is preferably monovalent. Having a monovalent second cationic component allows dissociation between the anionic component and the cationic component to proceed more fully in the solid-liquid electrolyte. This allows the anionic component to more fully perform its function of repairing the oxide film on the anode foil. When the valence of the second cationic component is monovalent, it is preferable that the valence of the first cationic component is also monovalent. This allows dissociation between the anionic component and the cationic component to proceed more fully in the solid-liquid electrolyte. This allows the anionic component to more fully perform its function of repairing the oxide film on the anode foil.

 酸成分としては、芳香族カルボン酸、脂肪族カルボン酸、及び、それらの塩からなる群から選択される少なくとも1種が挙げられる。芳香族カルボン酸及び脂肪族カルボン酸は、ポリカルボン酸であってもよいし、モノカルボン酸であってもよい。脂肪族ポリカルボン酸としては、飽和ポリカルボン酸、不飽和ポリカルボン酸が挙げられる。飽和ポリカルボン酸としては、シュウ酸、マロン酸、コハク酸、グルタン酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバチン酸、1,6-デカンジカルボン酸、5,6-デカンカルボン酸などが挙げられ、不飽和ポリカルボン酸としては、マレイン酸、フマル酸、イタコン酸などが挙げられる。芳香族ポリカルボン酸としては、フタル酸、イソフタル酸、テレフタル酸、トリメリット酸、ピロメリット酸、安息香酸などが挙げられる。フタル酸は、o-フタル酸であってもよい。芳香族モノカルボン酸としては、サリチル酸が挙げられる。 The acid component includes at least one selected from the group consisting of aromatic carboxylic acids, aliphatic carboxylic acids, and salts thereof. The aromatic carboxylic acids and aliphatic carboxylic acids may be polycarboxylic acids or monocarboxylic acids. Aliphatic polycarboxylic acids include saturated polycarboxylic acids and unsaturated polycarboxylic acids. Saturated polycarboxylic acids include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1,6-decanedicarboxylic acid, and 5,6-decanecarboxylic acid. Unsaturated polycarboxylic acids include maleic acid, fumaric acid, and itaconic acid. Aromatic polycarboxylic acids include phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, pyromellitic acid, and benzoic acid. The phthalic acid may be o-phthalic acid. An aromatic monocarboxylic acid includes salicylic acid.

 ポリカルボン酸としては、脂環式ポリカルボン酸も挙げられる。脂環式ポリカルボン酸としては、シクロヘキサン-1,2-ジカルボン酸、シクロヘキセン-1,2-ジカルボン酸などが挙げられる。 Polycarboxylic acids also include alicyclic polycarboxylic acids. Examples of alicyclic polycarboxylic acids include cyclohexane-1,2-dicarboxylic acid and cyclohexene-1,2-dicarboxylic acid.

 モノカルボン酸としては、例えば、脂肪族モノカルボン酸、芳香族モノカルボン酸などが挙げられる。なお、本明細書において、芳香族モノカルボン酸は、オキシカルボン酸を含む概念である。脂肪族モノカルボン酸としては、飽和モノカルボン酸、不飽和モノカルボン酸が挙げられる。飽和モノカルボン酸としては、ギ酸、酢酸、プロピオン酸、酪酸、イソ酪酸、吉草酸、カプロン酸、エナント酸、カプリル酸、ペラルゴン酸、ラウリル酸、ミリスチン酸、ステアリン酸、ベヘン酸などが挙げられ、不飽和モノカルボン酸としては、アクリル酸、メタクリル酸、オレイン酸などが挙げられる。芳香族モノカルボン酸としては、安息香酸、ケイ皮酸、ナフトエ酸などが挙げられる。オキシカルボン酸としては、サリチル酸、マンデル酸、レゾルシン酸などが挙げられる。 Examples of monocarboxylic acids include aliphatic monocarboxylic acids and aromatic monocarboxylic acids. In this specification, aromatic monocarboxylic acids are used to encompass hydroxycarboxylic acids. Examples of aliphatic monocarboxylic acids include saturated monocarboxylic acids and unsaturated monocarboxylic acids. Examples of saturated monocarboxylic acids include formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, lauric acid, myristic acid, stearic acid, and behenic acid. Examples of unsaturated monocarboxylic acids include acrylic acid, methacrylic acid, and oleic acid. Examples of aromatic monocarboxylic acids include benzoic acid, cinnamic acid, and naphthoic acid. Examples of hydroxycarboxylic acids include salicylic acid, mandelic acid, and resorcylic acid.

 芳香族カルボン酸としては、o-フタル酸、サリチル酸、及び、安息香酸からなる群から選択される少なくとも1種を用いることが好ましい。脂肪族カルボン酸としては、アジピン酸、アゼライン酸、及び、セバシン酸からなる群から選択される少なくとも1種を用いることが好ましい。 As the aromatic carboxylic acid, it is preferable to use at least one selected from the group consisting of o-phthalic acid, salicylic acid, and benzoic acid. As the aliphatic carboxylic acid, it is preferable to use at least one selected from the group consisting of adipic acid, azelaic acid, and sebacic acid.

 酸成分として無機酸を用いてもよい。無機酸としては、例えば、リン酸、亜リン酸、次亜リン酸、アルキルリン酸エステル、ホウ酸、ホウフッ酸、4フッ化ホウ酸、6フッ化リン酸、ベンゼンスルホン酸、ナフタレンスルホン酸などが挙げられる。また、酸成分として、有機酸と無機酸との複合化合物を用いてもよい。該複合化合物としては、ボロジグリコール酸、ボロジシュウ酸、ボロジサリチル酸などのジカルボン酸誘導体が挙げられる。 An inorganic acid may be used as the acid component. Examples of inorganic acids include phosphoric acid, phosphorous acid, hypophosphorous acid, alkyl phosphate esters, boric acid, fluoroboric acid, tetrafluoroboric acid, hexafluorophosphoric acid, benzenesulfonic acid, and naphthalenesulfonic acid. Furthermore, a composite compound of an organic acid and an inorganic acid may be used as the acid component. Examples of such composite compounds include dicarboxylic acid derivatives such as borodiglycolic acid, borodisalic acid, and borodisalicylic acid.

 塩基成分は、アルキル置換アミジン基を有する化合物であってもよく、例えば、イミダゾール化合物、ベンゾイミダゾール化合物、脂環式アミジン化合物(ピリミジン化合物、イミダゾリン化合物)などであってもよい。具体的には、1,8-ジアザビシクロ[5,4,0]ウンデセン-7;1,5-ジアザビシクロ[4,3,0]ノネン-5;1,2-ジメチルイミダゾリニウム;1,2,4-トリメチルイミダゾリン;1-メチル-2-エチルイミダゾリン;1,4-ジメチル-2-エチルイミダゾリン;1-メチル-2-ヘプチルイミダゾリン;1-メチル-2-(3’ヘプチル)イミダゾリン;1-メチル-2-ドデシルイミダゾリン;1,2-ジメチル-1,4,5,6-テトラヒドロピリミジン;1-メチルイミダゾール;1-メチルベンゾイミダゾールが好ましい。これらを用いることによって、電解コンデンサをインピーダンス特性に優れるものとすることができる。 The base component may be a compound having an alkyl-substituted amidine group, such as an imidazole compound, a benzimidazole compound, or an alicyclic amidine compound (pyrimidine compound, imidazoline compound). Specifically, 1,8-diazabicyclo[5,4,0]undecene-7; 1,5-diazabicyclo[4,3,0]nonene-5; 1,2-dimethylimidazolinium; 1,2,4-trimethylimidazoline; 1-methyl-2-ethylimidazoline; 1,4-dimethyl-2-ethylimidazoline; 1-methyl-2-heptylimidazoline; 1-methyl-2-(3'heptyl)imidazoline; 1-methyl-2-dodecylimidazoline; 1,2-dimethyl-1,4,5,6-tetrahydropyrimidine; 1-methylimidazole; and 1-methylbenzimidazole are preferred. By using these, electrolytic capacitors can be made to have excellent impedance characteristics.

 塩基成分として、アルキル置換アミジン基を有する化合物の4級塩を用いてもよい。そのような塩基成分としては、炭素数1~11のアルキル基またはアリールアルキル基で4級化された、イミダゾール化合物、ベンゾイミダゾール化合物、脂環式アミジン化合物(ピリミジン化合物、イミダゾリン化合物)が挙げられる。具体的には、1-メチル-1,8-ジアザビシクロ[5,4,0]ウンデセン-7;1-メチル-1,5-ジアザビシクロ[4,3,0]ノネン-5;1,2,3-トリメチルイミダゾリニウム;1,2,3,4-テトラメチルイミダゾリニウム;1,2-ジメチル-3-エチル-イミダゾリニウム;1,3,4-トリメチル-2-エチルイミダゾリニウム;1,3-ジメチル-2-ヘプチルイミダゾリニウム;1,3-ジメチル-2-(3’ヘプチル)イミダゾリニウム;1,3-ジメチル-2-ドデシルイミダゾリニウム;1,2,3-トリメチル-1,4,5,6-テトラヒドロピリミジウム;1,3-ジメチルイミダゾリウム;1-メチル-3-エチルイミダゾリウム;1,3-ジメチルベンゾイミダゾリウムが好ましい。これらを用いることによっても、電解コンデンサをインピーダンス特性に優れるものとすることができる。 A quaternary salt of a compound having an alkyl-substituted amidine group may also be used as the base component. Examples of such base components include imidazole compounds, benzimidazole compounds, and alicyclic amidine compounds (pyrimidine compounds, imidazoline compounds) quaternized with an alkyl or arylalkyl group having 1 to 11 carbon atoms. Specifically, 1-methyl-1,8-diazabicyclo[5,4,0]undecene-7; 1-methyl-1,5-diazabicyclo[4,3,0]nonene-5; 1,2,3-trimethylimidazolinium; 1,2,3,4-tetramethylimidazolinium; 1,2-dimethyl-3-ethyl-imidazolinium; 1,3,4-trimethyl-2-ethylimidazolinium; 1,3-dimethyl-2-heptylimidazolinium; 1,3-dimethyl-2-(3'heptyl)imidazolinium; 1,3-dimethyl-2-dodecylimidazolinium; 1,2,3-trimethyl-1,4,5,6-tetrahydropyrimidium; 1,3-dimethylimidazolium; 1-methyl-3-ethylimidazolium; 1,3-dimethylbenzimidazolium is preferred. Using these materials can also give electrolytic capacitors excellent impedance characteristics.

 塩基成分として三級アミンを用いてもよい。三級アミンとしては、トリアルキルアミン類、フェニル基含有アミンなどが挙げられる。トリアルキルアミン類としては、トリメチルアミン、ジメチルエチルアミン、メチルジエチルアミン、トリエチルアミン、ジメチル-n-プロピルアミン、ジメチルイソプロピルアミン、メチルエチル-n-プロピルアミン、メチルエチルイソプロピルアミン、ジエチル-n-プロピルアミン、ジエチルイソプロピルアミン、トリ-n-プロピルアミン、トリイソプロピルアミン、トリ-n-ブチルアミン、トリ-tert-ブチルアミンなどが挙げられる。フェニル基含有アミンとしては、ジメチルフェニルアミン、メチルエチルフェニルアミン、ジエチルフェニルアミンなどが挙げられる。導電性を高める観点から、トリアルキルアミン類を用いることが好ましく、トリアルキルアミン類の中でも、トリメチルアミン、ジメチルエチルアミン、メチルジエチルアミン、及び、トリエチルアミンからなる群から選択される少なくとも1種を用いることが好ましい。塩基成分としては、ジアルキルアミン類などの二級アミン、モノアルキルアミンなどの一級アミン、アンモニアを用いてもよい。 A tertiary amine may be used as the base component. Examples of tertiary amines include trialkylamines and phenyl-containing amines. Examples of trialkylamines include trimethylamine, dimethylethylamine, methyldiethylamine, triethylamine, dimethyl-n-propylamine, dimethylisopropylamine, methylethyl-n-propylamine, methylethylisopropylamine, diethyl-n-propylamine, diethylisopropylamine, tri-n-propylamine, triisopropylamine, tri-n-butylamine, and tri-tert-butylamine. Examples of phenyl-containing amines include dimethylphenylamine, methylethylphenylamine, and diethylphenylamine. From the perspective of increasing conductivity, trialkylamines are preferred, and among trialkylamines, it is preferable to use at least one selected from the group consisting of trimethylamine, dimethylethylamine, methyldiethylamine, and triethylamine. Examples of the base component may include secondary amines such as dialkylamines, primary amines such as monoalkylamines, and ammonia.

 塩基成分として複素環式アミンを用いてもよい。複素環式アミンとしては、モルホリン類などが挙げられ、モルホリン類としては、モルホリン、モルホリン誘導体などが挙げられる。具体的には、モルホリン、N-アルキルモルホリン、N-ヒドロキシアルキルモルホリンなどが挙げられ、N-アルキルモルホリンとしては、N-メチルモルホリン、N-ブチルモルホリン、4-イソブチルモルホリンなどが挙げられる。また、複素環式アミンとしては、ピリジン、及び、イミダゾールなども用いることができる。 Heterocyclic amines may be used as the base component. Examples of heterocyclic amines include morpholines, such as morpholine and morpholine derivatives. Specific examples include morpholine, N-alkyl morpholine, and N-hydroxyalkyl morpholine. Examples of N-alkyl morpholines include N-methyl morpholine, N-butyl morpholine, and 4-isobutyl morpholine. Pyridine and imidazole may also be used as heterocyclic amines.

 塩基成分などの第2カチオン成分のpKaは、11以下であることが好ましい。pKaが11以下である第2カチオン成分としては、トリエチルアミン、ジメチルエチルアミン、モルホリン、及び、アンモニアが挙げられる。すなわち、第2カチオン成分としては、トリエチルアミン、ジメチルエチルアミン、モルホリン、及び、アンモニアからなる群から選択される少なくとも1種を用いることが好ましい。第2カチオン成分のpKaが11以下であることにより、第2カチオン成分の塩基性が過度に高くなることを抑制できる。これにより、第2カチオン成分によって、導電性ポリマーにドープされたドーパントの能力が低下することをさらに抑制できる。その結果、電解コンデンサの各種特性をさらに向上させることができる。例えば、電解コンデンサにおいて、容量低下をさらに抑制でき、等価直列抵抗上昇をさらに抑制できる。 The pKa of the second cationic component, such as a base component, is preferably 11 or less. Examples of second cationic components with a pKa of 11 or less include triethylamine, dimethylethylamine, morpholine, and ammonia. In other words, it is preferable to use at least one selected from the group consisting of triethylamine, dimethylethylamine, morpholine, and ammonia as the second cationic component. By ensuring that the pKa of the second cationic component is 11 or less, the basicity of the second cationic component can be prevented from becoming excessively high. This further prevents the second cationic component from reducing the performance of the dopant doped into the conductive polymer. As a result, various properties of the electrolytic capacitor can be further improved. For example, in an electrolytic capacitor, a decrease in capacitance can be further suppressed, and an increase in equivalent series resistance can be further suppressed.

 液状成分は、酸成分と塩基成分との塩を含有していてもよい。塩は、無機塩であってもよいし、有機塩であってもよい。有機塩とは、アニオン及びカチオンの少なくとも一方が有機物を含む塩である。有機塩としては、例えば、マレイン酸トリメチルアミン、ボロジサリチル酸トリエチルアミン、フタル酸エチルジメチルアミン、フタル酸モノ1,2,3,4-テトラメチルイミダゾリ二ウム、フタル酸モノ1,3-ジメチル-2-エチルイミダゾリニウムなどが挙げられる。有機塩は、長鎖二塩基カルボン酸のアミン塩であってもよい。長鎖二塩基カルボン酸のアミン塩としては、2-ブチルオクタン二酸ジエチルアミン(2BA)が挙げられる。 The liquid component may contain a salt of an acid component and a base component. The salt may be an inorganic salt or an organic salt. An organic salt is a salt in which at least one of the anion and cation contains an organic substance. Examples of organic salts include trimethylamine maleate, triethylamine borodisalicylate, ethyldimethylamine phthalate, mono 1,2,3,4-tetramethylimidazolinium phthalate, and mono 1,3-dimethyl-2-ethylimidazolinium phthalate. The organic salt may also be an amine salt of a long-chain dibasic carboxylic acid. An example of an amine salt of a long-chain dibasic carboxylic acid is diethylamine 2-butyloctanedioate (2BA).

 イオン性液体とは、溶融状態の塩(溶融塩)と同義であり、例えば、25℃で液状を呈するイオン性物質である。 Ionic liquid is synonymous with molten salt (molten salt), and is, for example, an ionic substance that is liquid at 25°C.

 イオン性液体を構成するカチオンとしては、例えば、窒素原子含有複素環のカチオン(イミダゾリウム、ピロリジニウム、ピペリジニウム、ピリジニウム、モルホリニウムなど)、アンモニウム、ホスホニウム、スルホニウム、および、これらの誘導体(アルキル基などの置換基を有する置換体など)が挙げられる。カチオンは、有機カチオンであってもよい。 Cations that make up ionic liquids include, for example, cations of nitrogen-containing heterocycles (imidazolium, pyrrolidinium, piperidinium, pyridinium, morpholinium, etc.), ammonium, phosphonium, sulfonium, and derivatives thereof (e.g., substituted compounds having a substituent such as an alkyl group). The cation may also be an organic cation.

 イオン性液体を構成するアニオンとしては、硫酸水素イオン(HSO )、硫酸イオン(SO 2-、-SO )、カルボキシレートアニオン(-COO)、硝酸アニオン、スルホネートアニオン(-SO )、ホスホネートアニオン(PO 2-、-HPO )などが挙げられる。これらのアニオンを生成可能な酸としては、硫酸、硫酸モノエステル(メチル硫酸など)、カルボン酸(酢酸、乳酸、安息香酸、トリフルオロメタン酢酸など)、硝酸、スルホン酸(メタンスルホン酸、トリフルオロメタンスルホン酸、ビス(トリフルオロメチルスルホニル)イミドアニオンなど)、ホスホン酸(ジエチルホスホン酸など)、またはこれらの誘導体(アルキル基、ハロゲン化アルキル基、ハロゲン原子などの置換基を有する置換体など)などが挙げられる。アニオンは、フッ素原子を含んでいてもよい。フッ素原子含有アニオンとしては、上記のトリフルオロメタン酢酸、トリフルオロメタンスルホン酸、ビス(トリフルオロメチルスルホニル)イミドアニオン、およびこれらの誘導体などが挙げられる。 Examples of anions that constitute ionic liquids include hydrogen sulfate ion (HSO 4 ), sulfate ion (SO 4 2− , —SO 4 ), carboxylate anion (—COO ), nitrate anion, sulfonate anion (—SO 3 ), and phosphonate anion (PO 3 2− , —HPO 3 ). Acids that can generate these anions include sulfuric acid, sulfate monoesters (methyl sulfate, etc.), carboxylic acids (acetic acid, lactic acid, benzoic acid, trifluoromethaneacetic acid, etc.), nitric acid, sulfonic acids (methanesulfonic acid, trifluoromethanesulfonic acid, bis(trifluoromethylsulfonyl)imide anion, etc.), phosphonic acids (diethylphosphonic acid, etc.), and derivatives thereof (e.g., substituted derivatives having a substituent such as an alkyl group, an alkyl halide, or a halogen atom). The anion may contain a fluorine atom. Examples of fluorine atom-containing anions include the above-mentioned trifluoromethaneacetic acid, trifluoromethanesulfonic acid, bis(trifluoromethylsulfonyl)imide anions, and derivatives thereof.

 イオン性液体の具体例としては、1-ブチル-3-メチルイミダゾリウム硫酸水素塩、1-ブチル-3-メチルイミダゾリウムビス(トリフルオロメタンスルホニル)イミド、1-ブチル-3-メチルイミダゾリウムトリフルオロメタンスルホン酸、1-エチル-3-メチルイミダゾリウムジエチルホスホン酸などが挙げられる。 Specific examples of ionic liquids include 1-butyl-3-methylimidazolium hydrogen sulfate, 1-butyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide, 1-butyl-3-methylimidazolium trifluoromethanesulfonate, and 1-ethyl-3-methylimidazolium diethylphosphonate.

 液状成分は、高分子化合物を含んでいてもよい。高分子化合物としては、例えば、ポリアルキレングリコール、ポリアルキレングリコールの誘導体、多価アルコールの水酸基の少なくとも1つがポリアルキレングリコール(誘導体含む)に置換された化合物などが挙げられる。具体的には、ポリエチレングリコール(PEG)、ポリエチレングリコールグリセリルエーテル、ポリエチレングリコールジグリセリルエーテル、ポリエチレングリコールソルビトールエーテル、ポリプロピレングリコール、ポリプロピレングリコールジグリセリルエーテル、ポリプロピレングリコールソルビトールエーテル、ポリブチレングリコールなどが挙げられる。 The liquid component may contain a polymeric compound. Examples of polymeric compounds include polyalkylene glycols, polyalkylene glycol derivatives, and compounds in which at least one hydroxyl group of a polyhydric alcohol has been substituted with polyalkylene glycol (including derivatives). Specific examples include polyethylene glycol (PEG), polyethylene glycol glyceryl ether, polyethylene glycol diglyceryl ether, polyethylene glycol sorbitol ether, polypropylene glycol, polypropylene glycol diglyceryl ether, polypropylene glycol sorbitol ether, and polybutylene glycol.

 ポリアルキレングリコールは、共重合体(ランダム共重合体、ブロック共重合体、あるいは、ランダムブロック共重合体など)であってもよい。例えば、エチレングリコールとプロピレングリコールとの共重合体、エチレングリコールとブチレングリコールとの共重合体、プロピレングリコールとブチレングリコールとの共重合体であってもよい。 The polyalkylene glycol may be a copolymer (random copolymer, block copolymer, random block copolymer, etc.). For example, it may be a copolymer of ethylene glycol and propylene glycol, a copolymer of ethylene glycol and butylene glycol, or a copolymer of propylene glycol and butylene glycol.

 高分子化合物は、エチレンオキサイド(EO)単位とプロピレンオキサイド(PO)単位とを有する共重合体であってもよい。前記共重合体には、EOとPOとの共重合体(EO-PO共重合体)、及び、その誘導体が含まれる。これらは1種単独で用いられてもよいし、2種以上を組み合わせて用いられてもよい。前記共重合体は、架橋剤によって架橋されていてもよい。前記誘導体としては、EO-PO共重合体が、通常その末端に有する水酸基(-OH)をアクリル基(O-CO-CH=CH)などに置換したものが挙げられる。EO-PO共重合体全体を1モルとした場合、EO単位及びPO単位のモル比は、EO:PO=0.9:0.1~0.5:0.5であることが好ましい。すなわち、EO-PO共重合体においては、EO単位がPO単位と同量以上含まれていることが好ましい。これにより、コンデンサ素子が有底ケースに収容されていて、有底ケースの開口が封止部材(封止ゴムなど)で封止された電解コンデンサにおいて、液状成分に含まれるEO-PO共重合体が封止部材から透過することを抑制できる。 The polymer compound may be a copolymer having ethylene oxide (EO) units and propylene oxide (PO) units. The copolymer includes a copolymer of EO and PO (EO-PO copolymer) and derivatives thereof. These may be used alone or in combination of two or more. The copolymer may be crosslinked with a crosslinking agent. Examples of the derivative include an EO-PO copolymer in which the hydroxyl group (—OH) normally present at the terminal is substituted with an acrylic group (O—CO—CH═CH 2 ). The molar ratio of EO units to PO units, based on 1 mole of the entire EO-PO copolymer, is preferably 0.9:0.1 to 0.5:0.5. In other words, the EO-PO copolymer preferably contains at least the same amount of EO units as the PO units. This makes it possible to prevent the EO-PO copolymer contained in the liquid component from permeating through the sealing member in an electrolytic capacitor in which a capacitor element is housed in a bottomed case and the opening of the bottomed case is sealed with a sealing member (such as sealing rubber).

 本開示の実施形態に係る電解コンデンサにおいては、高分子化合物の質量平均分子量Mwは、200以上であってもよいし、300以上であってもよいし、400以上であってもよいし、500以上であってもよい。高分子化合物の質量平均分子量Mwは、5000以下であってもよいし、4000以下であってもよいし、3000以下であってもよいし、2000以下であってもよいし、1000以下であってもよい。 In the electrolytic capacitor according to the embodiment of the present disclosure, the mass average molecular weight Mw of the polymer compound may be 200 or more, 300 or more, 400 or more, or 500 or more. The mass average molecular weight Mw of the polymer compound may be 5000 or less, 4000 or less, 3000 or less, 2000 or less, or 1000 or less.

 高分子化合物の質量平均分子量Mwは、ゲルパーミエーションクロマトグラフィ(GPC)で測定されるポリスチレン換算値である。なお、GPC測定は、通常、ポリスチレンゲルカラムと、移動相としての水/メタノール(体積比8/2)とを用いて実施される。 The mass average molecular weight Mw of a polymer compound is a polystyrene-equivalent value measured by gel permeation chromatography (GPC). GPC measurements are typically performed using a polystyrene gel column and water/methanol (volume ratio 8/2) as the mobile phase.

 GPCによる測定は、例えば、Shodex OHpak SB804HQとSB8025HQとの2本を連結したカラムを用い、50mMのNaNO水溶液を溶離液として用い、RI検出器を用いた上で、カラム温度を40℃とし、溶離液の流量を0.7mL/minとし、分析時間を40minとすることにより実施することができる。 Measurement by GPC can be performed, for example, using a column consisting of two connected Shodex OHpak SB804HQ and SB8025HQ columns, using a 50 mM aqueous NaNO3 solution as an eluent, using an RI detector, setting the column temperature to 40°C, the flow rate of the eluent to 0.7 mL/min, and the analysis time to 40 min.

[第2実施形態]
 本開示の第2実施形態に係る電解コンデンサは、コンデンサ素子と、液状成分とを備える。本開示の第2実施形態に係る電解コンデンサにおいては、コンデンサ素子は、誘電体層を有する陽極箔と、誘電体層と対向するように配される陰極箔と、陽極箔と陰極箔との間に介在するセパレータと、陽極箔と陰極箔との間に介在し、セパレータと接触している導電性高分子層と、を備える。本開示の第2実施形態に係る電解コンデンサにおいては、導電性高分子層は、導電性ポリマーを含み、導電性高分子層及び液状成分を含む固液電解質は、第1カチオン成分とアニオン成分とを含む。本開示の第2実施形態に係る電解コンデンサにおいては、導電性高分子層は、第1カチオン成分を含み、液状成分は、アニオン成分を含む。本開示の第2実施形態に係る電解コンデンサにおいては、固液電解質において、導電性ポリマーの質量に対する第1カチオン成分のモル数の比率をA(mol/kg)とし、導電性ポリマーの質量に対するアニオン成分のモル数の比率をB(mol/kg)とすると、比率A、及び、比率Bは、0.20≦A/B≦1.01の関係を満たす。
[Second embodiment]
An electrolytic capacitor according to a second embodiment of the present disclosure includes a capacitor element and a liquid component. In the electrolytic capacitor according to the second embodiment of the present disclosure, the capacitor element includes an anode foil having a dielectric layer, a cathode foil disposed opposite the dielectric layer, a separator interposed between the anode foil and the cathode foil, and a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator. In the electrolytic capacitor according to the second embodiment of the present disclosure, the conductive polymer layer includes a conductive polymer, and the solid-liquid electrolyte including the conductive polymer layer and the liquid component includes a first cation component and an anion component. In the electrolytic capacitor according to the second embodiment of the present disclosure, the conductive polymer layer includes the first cation component, and the liquid component includes an anion component. In the electrolytic capacitor according to the second embodiment of the present disclosure, in the solid-liquid electrolyte, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg) and the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg), the ratio A and the ratio B satisfy the relationship 0.20≦A/B≦1.01.

 上記のように、第1実施形態に係る電解コンデンサと第2実施形態に係る電解コンデンサとは、主として、第1実施形態に係る電解コンデンサにおいては、固液電解質が第1カチオン成分と第2カチオン成分とアニオン成分との3つのイオン成分を含むのに対し、第2実施形態に係る電解コンデンサにおいては、固液電解質が第1カチオン成分とアニオン成分との2つのイオン成分を含む点で異なる。 As described above, the electrolytic capacitor according to the first embodiment and the electrolytic capacitor according to the second embodiment differ primarily in that, in the electrolytic capacitor according to the first embodiment, the solid-liquid electrolyte contains three ionic components: a first cation component, a second cation component, and an anion component, whereas, in the electrolytic capacitor according to the second embodiment, the solid-liquid electrolyte contains two ionic components: a first cation component and an anion component.

 液状成分が第2カチオン成分を含んでいない場合であっても、固液電解質において、導電性ポリマーの質量に対する第1カチオン成分のモル数の比率A(mol/kg)と、導電性ポリマーの質量に対するアニオン成分のモル数の比率B(mol/kg)とを上記のような適切な関係を満たすようにすれば、第1実施形態に係る電解コンデンサと同様に、第2実施形態に係る電解コンデンサも、リフロー工程後においても、容量低下の抑制、漏れ電流増加の抑制、及び、等価直列抵抗上昇の抑制を同時に実現できるものとなる。 Even if the liquid component does not contain the second cationic component, if the ratio A (mol/kg) of the number of moles of the first cationic component to the mass of the conductive polymer and the ratio B (mol/kg) of the number of moles of the anionic component to the mass of the conductive polymer in the solid-liquid electrolyte satisfy the appropriate relationship described above, the electrolytic capacitor according to the second embodiment, like the electrolytic capacitor according to the first embodiment, can simultaneously suppress a decrease in capacitance, an increase in leakage current, and an increase in equivalent series resistance, even after the reflow process.

 第2実施形態に係る電解コンデンサにおいて、比率A、及び、比率Bは、0.20≦A/B<1の関係を満たしていることが好ましい。すなわち、固液電解質において、第1カチオン成分のモル数が、アニオン成分のモル数よりも少ないことが好ましい。このような関係を満たすことにより、導電性ポリマーにおいて脱ドープが生じることをさらに抑制することができる。これにより、導電性ポリマーの構造に欠陥が生じることをさらに抑制することができる。 In the electrolytic capacitor according to the second embodiment, it is preferable that ratio A and ratio B satisfy the relationship 0.20≦A/B<1. In other words, it is preferable that the number of moles of the first cation component is smaller than the number of moles of the anion component in the solid-liquid electrolyte. By satisfying this relationship, it is possible to further suppress the occurrence of undoping in the conductive polymer. This makes it possible to further suppress the occurrence of defects in the structure of the conductive polymer.

 以下、図1及び2を参照しながら、本開示の一実施形態に係る電解コンデンサの具体的構成について説明する。図1は、本開示の一実施形態に係る電解コンデンサ100を模式的に示した断面図であり、図2は、電解コンデンサ100に含まれるコンデンサ素子10の一部を添加した概略図である。 The specific configuration of an electrolytic capacitor according to one embodiment of the present disclosure will now be described with reference to Figures 1 and 2. Figure 1 is a cross-sectional view showing a schematic diagram of an electrolytic capacitor 100 according to one embodiment of the present disclosure, and Figure 2 is a schematic diagram showing a portion of a capacitor element 10 included in the electrolytic capacitor 100.

 電解コンデンサ100は、コンデンサ素子10と、コンデンサ素子10を収容する有底ケース101と、有底ケース101の開口を塞ぐ封止部材102(例えば、封口ゴム)と、封止部材102を覆う座板103と、有底ケース101の開口側から封止部材102を覆うように有底ケース101の外部に配される座板103と、封止部材102から導出されて座板103を貫通する一対のリード線104A、104Bと、一対のリード線104A、104Bのそれぞれとコンデンサ素子の電極(例えば、後述する陽極箔11及び陰極箔12)とを接続する一対のリードタブ105A、105Bと、を備える。有底ケース101の開口端近傍には内方へと凹むように絞り加工が施されていて、有底ケース101の開口端には封止部材102にカシメるようにカール加工が施されている。なお、図1に示した例では、リード線104Aはリードタブ105Aを介してコンデンサ素子の電極に接続され、リード線104Bはリードタブ105Bを介してコンデンサ素子の電極に接続されている。 The electrolytic capacitor 100 comprises a capacitor element 10, a bottomed case 101 that houses the capacitor element 10, a sealing member 102 (e.g., a rubber seal) that closes the opening of the bottomed case 101, a seat plate 103 that covers the sealing member 102, the seat plate 103 that is arranged on the outside of the bottomed case 101 so as to cover the sealing member 102 from the opening side of the bottomed case 101, a pair of lead wires 104A, 104B that extend from the sealing member 102 and pass through the seat plate 103, and a pair of lead tabs 105A, 105B that connect each of the pair of lead wires 104A, 104B to electrodes of the capacitor element (e.g., an anode foil 11 and a cathode foil 12, described below). The bottomed case 101 is drawn near its open end to create an inward recess, and the open end of the bottomed case 101 is curled to fit onto the sealing member 102. In the example shown in Figure 1, lead wire 104A is connected to the electrode of the capacitor element via lead tab 105A, and lead wire 104B is connected to the electrode of the capacitor element via lead tab 105B.

 封止部材102は、ゴム成分を含む弾性部材で形成されている。ゴム成分としては、ブチルゴム(IIR)、ニトリルゴム(NBR)、エチレンプロピレンゴム、エチレンプロピレンジエンゴム(EPDM)、クロロプレンゴム(CR)、イソプレンゴム(IR)、ハイパロン(商標)ゴム、シリコーンゴム、フッ素ゴムなどを用いることができる。封止部材102は、カーボンブラック、シリカなどのフィラーを含んでいてもよい。 The sealing member 102 is formed from an elastic material containing a rubber component. Examples of rubber components that can be used include butyl rubber (IIR), nitrile rubber (NBR), ethylene propylene rubber, ethylene propylene diene rubber (EPDM), chloroprene rubber (CR), isoprene rubber (IR), Hypalon (trademark) rubber, silicone rubber, and fluororubber. The sealing member 102 may also contain fillers such as carbon black and silica.

 コンデンサ素子10は、例えば、図2に示した巻回体として構成される。巻回体は、リードタブ105Aと接続された陽極箔11と、リードタブ105Bと接続された陰極箔12と、セパレータ13とを備える。コンデンサ素子10は、導電性高分子層(図示せず)を含む。なお、図1に示した電解コンデンサ100は、図2に示したコンデンサ素子10を含んでいるので、巻回型の電解コンデンサと称される。 Capacitor element 10 is configured, for example, as a wound body as shown in Figure 2. The wound body includes anode foil 11 connected to lead tab 105A, cathode foil 12 connected to lead tab 105B, and separator 13. Capacitor element 10 includes a conductive polymer layer (not shown). Note that electrolytic capacitor 100 shown in Figure 1 includes capacitor element 10 shown in Figure 2, and is therefore referred to as a wound-type electrolytic capacitor.

 陽極箔11及び陰極箔12は、これらの間にセパレータ13を介在させた状態で巻回されて巻回体とされる。そして、この巻回体の最外周は巻止めテープ14により固定されている。なお、図2は、巻止めテープ14によって最外周が固定される前の一部が展開された巻回体の状態を示している。 The anode foil 11 and cathode foil 12 are wound with a separator 13 interposed between them to form a wound body. The outermost periphery of this wound body is secured with a stop tape 14. Note that Figure 2 shows the wound body in a partially unfolded state before the outermost periphery is secured with the stop tape 14.

 本開示に係る電解コンデンサは、少なくとも1つのコンデンサ素子を有していればよく、複数のコンデンサ素子を有していてもよい。電解コンデンサが有するコンデンサ素子の数は、用途に応じて適宜決定される。 The electrolytic capacitor according to the present disclosure may have at least one capacitor element, or may have multiple capacitor elements. The number of capacitor elements included in the electrolytic capacitor is determined appropriately depending on the application.

 図1及び2では、巻回型の電解コンデンサについて説明したが、本開示の実施形態に係る電解コンデンサは、これに限られるものではなく、チップ型の電解コンデンサであってもよいし、積層型の電解コンデンサであってもよい。 Although Figures 1 and 2 illustrate a wound-type electrolytic capacitor, the electrolytic capacitor according to the embodiment of the present disclosure is not limited to this and may be a chip-type electrolytic capacitor or a stacked-type electrolytic capacitor.

[電解コンデンサの製造方法]
 本開示の実施形態に係る電解コンデンサの製造方法の一例は、(a)誘電体層を有する陽極箔、陰極箔、及び、セパレータを準備する工程と、(b)誘電体層の表面及び陰極箔の少なくとも一方の主面とセパレータの空隙内とに、導電性ポリマーとドーパントとを液媒体に分散させた高分子分散体であって、第1カチオン成分を含む高分子分散体(以下、第1カチオン成分含有高分子分散体ともいう)を付与する工程と、(c)第1カチオン成分含有高分子分散体から液媒体の少なくとも一部を除去することによって、前記一方の表面及びセパレータの空隙内に導電性高分子層を形成する工程と、(d)陽極箔と陰極箔との間にセパレータを配することによってコンデンサ素子を形成する工程と、(e)コンデンサ素子内の空隙に第2カチオン成分とアニオン成分とを含む液状成分を充填させる工程と、を備える。本開示の実施形態に係る電解コンデンサの製造方法では、(a)~(e)の各工程は、この順に実施することが好ましい。
[Manufacturing method of electrolytic capacitors]
An example of a method for manufacturing an electrolytic capacitor according to an embodiment of the present disclosure includes the steps of: (a) preparing an anode foil, a cathode foil, and a separator each having a dielectric layer; (b) applying a polymer dispersion containing a conductive polymer and a dopant dispersed in a liquid medium to the surface of the dielectric layer, at least one main surface of the cathode foil, and voids in the separator, the polymer dispersion including a first cationic component (hereinafter also referred to as a first cationic component-containing polymer dispersion); (c) forming a conductive polymer layer on the one main surface and in the voids in the separator by removing at least a portion of the liquid medium from the first cationic component-containing polymer dispersion; (d) forming a capacitor element by disposing a separator between the anode foil and the cathode foil; and (e) filling the voids in the capacitor element with a liquid component including a second cationic component and an anionic component. In the method for manufacturing an electrolytic capacitor according to an embodiment of the present disclosure, the steps (a) to (e) are preferably performed in this order.

<(a)工程>
 誘電体層を有する陽極箔、陰極箔、及び、セパレータを準備する工程は、特に限定されない。陽極箔、陰極箔、及び、セパレータの材質も特に限定されない。陽極箔、陰極箔、及び、セパレータとしては、例えば、上で説明したものを用いることができる。
<(a) Process>
The process for preparing the anode foil, cathode foil, and separator having a dielectric layer is not particularly limited. The materials for the anode foil, cathode foil, and separator are also not particularly limited. For example, the above-described materials can be used as the anode foil, cathode foil, and separator.

<(b)工程>
 (b)工程では、誘電体層の表面とセパレータとに第1カチオン成分含有高分子分散体を付与してもよいし、陰極箔の少なくとも一方の主面とセパレータとに第1カチオン成分含有高分子分散体を付与してもよい。あるいは、誘電体層の表面、陰極箔の少なくとも一方の主面、及び、セパレータに第1カチオン成分含有高分子分散体を付与してもよい。なお、陽極箔の両主面に誘電体層が形成されている場合には、第1カチオン成分含有高分子分散体は、陽極箔の両主面に形成された誘電体層の表面に付与されてもよい。また、第1カチオン成分含有高分子分散体は、陰極箔の両主面に付与されてもよい。第1カチオン成分含有高分子分散体を付与した箇所に導電性高分子層が形成される。なお、第1カチオン成分としては、上で説明したものを用いることができる。
<(b) Process>
In step (b), the first cationic component-containing polymer dispersion may be applied to the surface of the dielectric layer and the separator, or to at least one main surface of the cathode foil and the separator. Alternatively, the first cationic component-containing polymer dispersion may be applied to the surface of the dielectric layer, at least one main surface of the cathode foil, and the separator. When dielectric layers are formed on both main surfaces of the anode foil, the first cationic component-containing polymer dispersion may be applied to the surfaces of the dielectric layers formed on both main surfaces of the anode foil. The first cationic component-containing polymer dispersion may also be applied to both main surfaces of the cathode foil. A conductive polymer layer is formed at the location where the first cationic component-containing polymer dispersion is applied. The first cationic component may be any of those described above.

 第1カチオン成分含有高分子分散体を付与する方法としては、例えば、塗布が挙げられる。塗布は、各種公知の方法で実施することができる。塗布としては、例えば、コーターを用いた塗布、スプレーによる塗布、第1カチオン成分含有高分子分散体中に被塗布物を浸漬させることによる塗布などが挙げられる。コーターを用いた塗布の例としては、グラビアコーティング、ダイコーティングなどが含まれる。なお、液媒体としては、例えば、水が挙げられる。 Examples of methods for applying the first cationic component-containing polymer dispersion include coating. Coating can be carried out by various known methods. Examples of coating include coating using a coater, spray coating, and coating by immersing the object to be coated in the first cationic component-containing polymer dispersion. Examples of coating using a coater include gravure coating and die coating. Note that the liquid medium can be, for example, water.

<(c)工程>
 (c)工程において、第1カチオン成分含有高分子分散体から液媒体の少なくとも一部を除去する方法は特に限定されない。液媒体の除去は、少なくとも加熱により実施することが好ましい。液媒体の除去は、減圧条件下での加熱により実施してもよい。なお、液媒体が水である場合、液媒体の除去は、100℃以上となるように液媒体を加熱して実施することが好ましい。
<(c) Process>
In step (c), the method for removing at least a portion of the liquid medium from the first cation component-containing polymer dispersion is not particularly limited. The liquid medium is preferably removed by at least heating. The liquid medium may be removed by heating under reduced pressure. When the liquid medium is water, the liquid medium is preferably removed by heating the liquid medium to 100°C or higher.

 なお、電解コンデンサが図1に示したような巻回型の電解コンデンサ100である場合には、図2に示したような巻回体として構成されるコンデンサ素子10に第1カチオン成分含有高分子分散体を含浸させた後、該コンデンサ素子10を所定の温度で加熱などすることにより、導電性高分子層を形成することができる。 If the electrolytic capacitor is a wound-type electrolytic capacitor 100 as shown in Figure 1, the conductive polymer layer can be formed by impregnating a capacitor element 10 configured as a wound body as shown in Figure 2 with a polymer dispersion containing a first cation component, and then heating the capacitor element 10 at a predetermined temperature.

<(d)工程>
 (d)工程では、誘電体層の表面及び陰極箔の少なくとも一方の主面と、セパレータとに導電性高分子層を形成した後、陽極箔と陰極箔との間にセパレータを配することによって、コンデンサ素子(具体的には、導電性高分子層を含むコンデンサ素子)が形成される。本工程は、陽極箔と陰極箔とがセパレータを介して積層される工程でもある。
<(d) Process>
In step (d), a conductive polymer layer is formed on the surface of the dielectric layer, on at least one main surface of the cathode foil, and on a separator, and then the separator is disposed between the anode foil and the cathode foil to form a capacitor element (specifically, a capacitor element including a conductive polymer layer). This step is also a step in which the anode foil and the cathode foil are laminated with the separator interposed therebetween.

 コンデンサ素子の形成方法は特に限定されない。各種公知の方法でコンデンサ素子を形成してもよい。コンデンサ素子は、図2に示したような巻回体であってもよい。図2に示したような巻回体においては、陽極箔、陰極箔、及び、セパレータは、巻回体の径方向に積層されている。 The method for forming the capacitor element is not particularly limited. The capacitor element may be formed by any known method. The capacitor element may be a wound body as shown in Figure 2. In the wound body as shown in Figure 2, the anode foil, cathode foil, and separator are stacked in the radial direction of the wound body.

 コンデンサ素子は、平らな陽極箔と平らな陰極箔と平らなセパレータとを一方向に積層することによって形成されてもよい。例えば、複数の陽極箔と複数の陰極箔と複数のセパレータとを一方向に積層してコンデンサ素子を形成してもよい。このような積層体のコンデンサ素子を含む電解コンデンサは、積層型の電解コンデンサと称される。積層体の典型的な例では、陽極箔と陰極箔とは交互に配置され、陽極箔と陰極箔との間にセパレータが配置される。 A capacitor element may be formed by stacking flat anode foils, flat cathode foils, and flat separators in one direction. For example, a capacitor element may be formed by stacking multiple anode foils, multiple cathode foils, and multiple separators in one direction. An electrolytic capacitor including such a stacked capacitor element is called a stacked electrolytic capacitor. In a typical example of a stack, the anode foils and cathode foils are arranged alternately, and a separator is placed between the anode foils and cathode foils.

<(e)工程>
 コンデンサ素子内の空隙に液状成分を充填させる方法は特に限定されない。例えば、コンデンサ素子の少なくとも一部を第2カチオン成分及びアニオン成分を含む液状成分に含浸させることによって、コンデンサ素子内の空隙に液状成分を充填させてもよい。なお、第2カチオン成分及びアニオン成分としては、上で説明したものを用いることができる。
<(e) Process>
The method for filling the voids in the capacitor element with the liquid component is not particularly limited. For example, the voids in the capacitor element may be filled with the liquid component by impregnating at least a portion of the capacitor element with a liquid component containing the second cationic component and the anionic component. Note that the second cationic component and the anionic component may be those described above.

 上のように、(a)工程から(e)工程を実施することによって、第1カチオン成分を含む導電性高分子層と第2カチオン成分及びアニオン成分を含む液状成分とを有するコンデンサ素子が形成される。その後、必要に応じて、コンデンサ素子を外装体(ケース)に封入する。このようにして、本開示の実施形態に係る電解コンデンサが製造される。 By carrying out steps (a) through (e) as described above, a capacitor element is formed having a conductive polymer layer containing a first cationic component and a liquid component containing a second cationic component and an anionic component. The capacitor element is then encapsulated in an exterior body (case) as needed. In this manner, an electrolytic capacitor according to an embodiment of the present disclosure is manufactured.

 なお、上では、陽極箔と陰極箔とをセパレータを介して積層させる前に、誘電体層の表面及び陰極箔の少なくとも一方の主面と、セパレータとに導電性高分子層を形成する例について説明したが、導電性高分子層を形成する例はこれに限られない。導電性高分子層は、陽極箔と陰極箔とをセパレータを介して積層させた後に形成されてもよい。例えば、陽極箔と陰極箔とをセパレータを介して積層させた巻回体を得た後、該巻回体を第1カチオン成分含有高分子分散体中に浸漬させることより、誘電体層の表面及び陰極箔の少なくとも一方の主面と、セパレータとに導電性高分子層を形成してもよい。 In the above, an example was described in which a conductive polymer layer is formed on the surface of the dielectric layer and at least one main surface of the cathode foil, and on the separator before the anode foil and cathode foil are laminated together with the separator interposed therebetween. However, the example of forming a conductive polymer layer is not limited to this. The conductive polymer layer may also be formed after the anode foil and cathode foil are laminated together with the separator interposed therebetween. For example, after obtaining a wound body in which the anode foil and cathode foil are laminated together with the separator interposed therebetween, the wound body may be immersed in a polymer dispersion containing a first cation component, thereby forming a conductive polymer layer on the surface of the dielectric layer and at least one main surface of the cathode foil, and on the separator.

(付記)
 上記記載によって以下の技術が開示される。
(技術1)
 コンデンサ素子と、液状成分とを備える電解コンデンサであって、
 前記コンデンサ素子は、
 誘電体層を有する陽極箔と、
 前記誘電体層と対向するように配される陰極箔と、
 前記陽極箔と前記陰極箔との間に介在するセパレータと、
 前記陽極箔と前記陰極箔との間に介在し、前記セパレータと接触している導電性高分子層と、を備え、
 前記導電性高分子層は、導電性ポリマーを含み、
 前記導電性高分子層及び前記液状成分を含む固液電解質は、第1カチオン成分と第2カチオン成分とアニオン成分とを含み、
 前記導電性高分子層は、前記第1カチオン成分を含み、
 前記液状成分は、前記第2カチオン成分と前記アニオン成分とを含み、
 前記固液電解質において、前記導電性ポリマーの質量に対する前記第1カチオン成分のモル数の比率をA(mol/kg)とし、前記導電性ポリマーの質量に対する前記アニオン成分のモル数の比率をB(mol/kg)とし、前記導電性ポリマーの質量に対する前記第2カチオン成分のモル数の比率をC(mol/kg)とすると、
 前記比率A、前記比率B、及び、前記比率Cは、0.20≦(A+C)/B≦1.01の関係を満たす、
 電解コンデンサ。
(技術2)
 コンデンサ素子と、液状成分とを備える電解コンデンサであって、
 前記コンデンサ素子は、
 誘電体層を有する陽極箔と、
 前記誘電体層と対向するように配される陰極箔と、
 前記陽極箔と前記陰極箔との間に介在するセパレータと、
 前記陽極箔と前記陰極箔との間に介在し、前記セパレータと接触している導電性高分子層と、を備え、
 前記導電性高分子層は、導電性ポリマーを含み、
 前記導電性高分子層及び前記液状成分を含む固液電解質は、第1カチオン成分とアニオン成分とを含み、
 前記導電性高分子層は、前記第1カチオン成分を含み、
 前記液状成分は、前記アニオン成分を含み、
 前記固液電解質において、前記導電性ポリマーの質量に対する前記第1カチオン成分のモル数の比率をA(mol/kg)とし、前記導電性ポリマーの質量に対する前記アニオン成分のモル数の比率をB(mol/kg)とすると、
 前記比率A、及び、前記比率Bは、0.20≦A/B≦1.01の関係を満たす、
 電解コンデンサ。
(技術3)
 前記比率A、前記比率B、及び、前記比率Cは、0.20≦(A+C)/B<1の関係を満たす、
 技術1に記載の電解コンデンサ。
(技術4)
 前記比率A、及び前記比率Bは、0.20≦A/B<1の関係を満たす、
 技術2に記載の電解コンデンサ。
(技術5)
 前記比率Aは1mol/kg以上30mol/kgの範囲内にあり、前記比率Bは25mol/kg以上45mol/kgの範囲内にあり、前記比率Cは1mol/kg25mol/kgの範囲内である、
 技術1または3に記載の電解コンデンサ。
(技術6)
 前記第1カチオン成分及び前記第2カチオン成分の価数は、共に1である、
 技術1、3、または5に記載の電解コンデンサ。
(技術7)
 前記第1カチオン成分のpKaは、10以下である、
 技術1~6のいずれか1つに記載の電解コンデンサ。
(技術8)
 前記第2カチオン成分のpKaは、11以下である、
 技術1、3、5、6、または、7に記載の電解コンデンサ。
(技術9)
 前記アニオン成分は、芳香族カルボン酸、脂肪族カルボン酸、及び、それらの塩からなる群から選択される少なくとも1種である、
 技術1~8のいずれか1つに記載の電解コンデンサ。
(技術10)
 前記芳香族カルボン酸は、o-フタル酸、サリチル酸、及び、安息香酸からなる群から選択される少なくとも1種である、
 技術9に記載の電解コンデンサ。
(技術11)
 前記脂肪族カルボン酸は、アジピン酸、アゼライン酸、及び、セバシン酸からなる群から選択される少なくとも1種である、
 技術9に記載の電解コンデンサ。
(Additional Note)
The above description discloses the following techniques.
(Technology 1)
An electrolytic capacitor comprising a capacitor element and a liquid component,
The capacitor element is
an anode foil having a dielectric layer;
a cathode foil disposed so as to face the dielectric layer;
a separator interposed between the anode foil and the cathode foil;
a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator,
the conductive polymer layer includes a conductive polymer,
the solid-liquid electrolyte containing the conductive polymer layer and the liquid component contains a first cationic component, a second cationic component, and an anionic component;
the conductive polymer layer contains the first cationic component,
the liquid component includes the second cationic component and the anionic component,
In the solid-liquid electrolyte, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg), the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg), and the ratio of the number of moles of the second cation component to the mass of the conductive polymer is C (mol/kg),
the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20≦(A+C)/B≦1.01,
Electrolytic capacitor.
(Technology 2)
An electrolytic capacitor comprising a capacitor element and a liquid component,
The capacitor element is
an anode foil having a dielectric layer;
a cathode foil disposed so as to face the dielectric layer;
a separator interposed between the anode foil and the cathode foil;
a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator,
the conductive polymer layer includes a conductive polymer,
the solid-liquid electrolyte containing the conductive polymer layer and the liquid component contains a first cation component and an anion component;
the conductive polymer layer contains the first cationic component,
the liquid component includes the anion component,
In the solid-liquid electrolyte, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg) and the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg),
the ratio A and the ratio B satisfy the relationship 0.20≦A/B≦1.01,
Electrolytic capacitor.
(Technology 3)
the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20≦(A+C)/B<1,
The electrolytic capacitor according to the first aspect of the present invention.
(Technology 4)
The ratio A and the ratio B satisfy the relationship of 0.20≦A/B<1.
The electrolytic capacitor according to the second aspect of the present invention.
(Technique 5)
The ratio A is in the range of 1 mol/kg or more and 30 mol/kg or more, the ratio B is in the range of 25 mol/kg or more and 45 mol/kg or more, and the ratio C is in the range of 1 mol/kg to 25 mol/kg or more.
The electrolytic capacitor according to any one of claims 1 to 3.
(Technology 6)
the valence of the first cationic component and the second cationic component is both 1;
6. The electrolytic capacitor according to claim 1, 3, or 5.
(Technology 7)
The pKa of the first cationic component is 10 or less.
7. The electrolytic capacitor according to any one of the first to sixth aspects.
(Technology 8)
the pKa of the second cationic component is 11 or less;
The electrolytic capacitor according to any one of claims 1 to 7.
(Technology 9)
The anion component is at least one selected from the group consisting of aromatic carboxylic acids, aliphatic carboxylic acids, and salts thereof.
The electrolytic capacitor according to any one of the first to eighth aspects.
(Technology 10)
The aromatic carboxylic acid is at least one selected from the group consisting of o-phthalic acid, salicylic acid, and benzoic acid.
The electrolytic capacitor according to claim 9.
(Technology 11)
The aliphatic carboxylic acid is at least one selected from the group consisting of adipic acid, azelaic acid, and sebacic acid.
The electrolytic capacitor according to claim 9.

 本発明を現時点での好ましい実施形態に関して説明したが、そのような開示を限定的に解釈してはならない。種々の変形および改変は、上記開示を読むことによって本発明に属する技術分野における当業者には間違いなく明らかになるであろう。したがって、添付の請求の範囲は、本発明の真の精神および範囲から逸脱することなく、すべての変形および改変を包含する、と解釈されるべきものである。 Although the present invention has been described with reference to the presently preferred embodiments, such disclosure should not be interpreted as limiting. Various modifications and alterations will no doubt become apparent to those skilled in the art to which the present invention pertains upon reading the above disclosure. Accordingly, the appended claims should be interpreted to cover all modifications and alterations without departing from the true spirit and scope of the invention.

 以下、本開示を実施例及び比較例に基づいて具体的に説明するが、本開示は以下の実施例に限定されるものではない。 The present disclosure will be specifically explained below based on examples and comparative examples, but the present disclosure is not limited to the following examples.

[実施例1]
(A)構成部材の準備
(A-1)陽極箔
 アルミニウム箔(厚さ100μm)の両主面にエッチング処理を実施して、両主面が粗面化されたアルミニウム箔を得た。エッチング処理後のアルミニウム箔の両主面を化成処理して両主面に誘電体層を形成した。このようにして、両主面に誘電体層が形成された陽極箔を得た。
[Example 1]
(A) Preparation of Components (A-1) Anode Foil Both main surfaces of an aluminum foil (thickness 100 μm) were etched to obtain an aluminum foil with roughened main surfaces. After etching, both main surfaces of the aluminum foil were subjected to a chemical conversion treatment to form a dielectric layer on both main surfaces. In this way, an anode foil with a dielectric layer formed on both main surfaces was obtained.

(A-2)陰極箔
 アルミニウム箔(厚さ50μm)の両主面にエッチング処理を実施して、両主面が粗面化された陰極箔を得た。
(A-2) Cathode Foil Both main surfaces of an aluminum foil (thickness 50 μm) were subjected to an etching treatment to obtain a cathode foil with both main surfaces roughened.

(A-3)セパレータ
 セパレータとして、不織布(厚さ50μm)を準備した。不織布は、合成繊維50質量%(ポリエステル繊維25質量%、アラミド繊維25質量%)とセルロース50質量%とで構成されていて、紙力増強剤としてポリアクリルアミドを含むものであった。不織布の密度は、0.35g/cmであった。
(A-3) Separator A nonwoven fabric (50 μm thick) was prepared as a separator. The nonwoven fabric was composed of 50% by mass of synthetic fibers (25% by mass of polyester fibers and 25% by mass of aramid fibers) and 50% by mass of cellulose, and contained polyacrylamide as a paper strength agent. The density of the nonwoven fabric was 0.35 g/ cm3 .

(B)第1カチオン成分含有高分子分散体の調製
 3,4-エチレンジオキシチオフェンと、ポリ(4-スチレンスルホン酸)(PSS、質量平均分子量Mw10万。ドーパント)とを、イオン交換水に溶かして混合溶液を調製した。次に、この混合溶液を撹拌しながら、イオン交換水に溶かした酸化剤(硫酸鉄(III)及び過硫酸アンモニウム)を前記混合溶液に添加して重合反応を実施した。重合反応後、得られた反応液を透析して未反応モノマー及び過剰な酸化剤を除去した。これにより、高分子分散体として、PSSがドープされたポリ(3,4-エチレンジオキシチオフェン)(PEDOT/PSS)を得た。次に、この高分子分散体に第1カチオン成分としてアンモニアを0.0044mmol(PEDOT/PSSの1kgに対して1.47mol)加えて、第1カチオン成分含有高分子分散体を得た。
(B) Preparation of First Cationic Component-Containing Polymer Dispersion 3,4-ethylenedioxythiophene and poly(4-styrenesulfonic acid) (PSS, mass-average molecular weight Mw 100,000; dopant) were dissolved in ion-exchanged water to prepare a mixed solution. Next, while stirring this mixed solution, an oxidizing agent (iron(III) sulfate and ammonium persulfate) dissolved in ion-exchanged water was added to the mixed solution to carry out a polymerization reaction. After the polymerization reaction, the resulting reaction solution was dialyzed to remove unreacted monomer and excess oxidizing agent. This resulted in a polymer dispersion doped with PSS (PEDOT/PSS). Next, 0.0044 mmol (1.47 mol per kg of PEDOT/PSS) of ammonia was added to this polymer dispersion as the first cationic component to obtain a first cationic component-containing polymer dispersion.

(C)巻回体の作製
 陽極箔、陰極箔、及び、セパレータをそれぞれ所定の平面寸法を有するように切断した。陽極箔に陽極リードタブを接続し、陰極箔に陰極リードタブを接続した。次に、陽極箔と陰極箔とをセパレータを介して巻回して巻回体を得た。その際、巻回体の外側表面の端部を巻止めテープで固定した。陽極リードタブの端部に陽極リード線を接続し、陰極リードタブの端部に陰極リード線を接続した。上記のようにして得られた巻回体に化成処理を再度実施して、陽極箔の端面に誘電体層を形成した。具体的には、図2に示したような巻回体の上端面側及び下端面側に誘電体層を形成した。
(C) Fabrication of a Wound Body The anode foil, cathode foil, and separator were each cut to have predetermined planar dimensions. An anode lead tab was connected to the anode foil, and a cathode lead tab was connected to the cathode foil. Next, the anode foil and cathode foil were wound with the separator interposed therebetween to obtain a wound body. At this time, the ends of the outer surface of the wound body were fixed with winding tape. An anode lead wire was connected to the end of the anode lead tab, and a cathode lead wire was connected to the end of the cathode lead tab. The wound body obtained as described above was again subjected to chemical conversion treatment to form a dielectric layer on the end surface of the anode foil. Specifically, dielectric layers were formed on the upper and lower end surfaces of the wound body as shown in FIG. 2.

(D)導電性高分子層の形成
 減圧雰囲気(40kPa)中で、所定容器内に収容された第1カチオン成分含有高分子分散体に巻回体を5分間浸漬した。なお、第1カチオン成分含有高分子分散体は、ほぼ(98容積%以上)巻回体中に含浸されていた。次に、第1カチオン成分含有高分子分散体を含浸させた巻回体を、150℃の乾燥炉内で20分間乾燥させ、誘電体層の少なくとも一部を被覆するように導電性高分子層を形成した。すなわち、導電性高分子層を含む巻回体(以下、導電性高分子層含有巻回体ともいう)を得た。
(D) Formation of Conductive Polymer Layer The wound body was immersed in a first cationic component-containing polymer dispersion contained in a designated container in a reduced pressure atmosphere (40 kPa) for 5 minutes. The first cationic component-containing polymer dispersion was almost entirely (98% by volume or more) impregnated into the wound body. The wound body impregnated with the first cationic component-containing polymer dispersion was then dried in a drying oven at 150°C for 20 minutes to form a conductive polymer layer covering at least a portion of the dielectric layer. In other words, a wound body containing a conductive polymer layer (hereinafter also referred to as a wound body containing a conductive polymer layer) was obtained.

(E)液状成分の含浸
 ポリエチレングリコール(PEG)、エチレングリコール(EG)、及び、スルホラン(SL)を含む混合溶媒を準備した。この混合溶媒において、PEG、EG、及び、SLの体積割合は、PEG:EG:SL=30:20:50とした。そして、この混合溶媒中に下記表1Aに示した量となるように、アニオン成分としてフタル酸(FT)、及び、第2カチオン成分としてジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して29.68molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して23.74molとなるように加えた。次に、この電解液に導電性高分子層含有巻回体を5分間浸漬させた。なお、電解液は、ほぼ(98容積%以上)導電性高分子層含有巻回体に浸漬されていた。上記により、実施例1に係るコンデンサ素子を得た。また、導電性ポリマーの質量に対する第1カチオン成分のモル数の比率をA(mol/kg)とし、導電性ポリマーの質量に対するアニオン成分のモル数の比率をB(mol/kg)とし、導電性ポリマーの質量に対する第2カチオン成分のモル数の比率をC(mol/kg)とすると、(A+C)/Bは0.85であった。
(E) Impregnation with Liquid Component A mixed solvent containing polyethylene glycol (PEG), ethylene glycol (EG), and sulfolane (SL) was prepared. The volume ratio of PEG, EG, and SL in this mixed solvent was PEG:EG:SL = 30:20:50. Phthalic acid (FT) as the anion component and dimethylethylamine (DEA) as the second cation component were added to this mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. Next, the wound body containing the conductive polymer layer was immersed in this electrolyte solution for 5 minutes. Note that the wound body containing the conductive polymer layer was almost entirely (98% by volume or more) immersed in the electrolyte solution. As a result, a capacitor element according to Example 1 was obtained. Furthermore, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer was A (mol/kg), the ratio of the number of moles of the anion component to the mass of the conductive polymer was B (mol/kg), and the ratio of the number of moles of the second cation component to the mass of the conductive polymer was C (mol/kg), (A+C)/B was 0.85.

 実施例1に係るコンデンサ素子を封止して、図1に示したような電解コンデンサを作製した。その後、電圧を印加しながら、95℃で90分のエージング処理を実施した。このようにして、実施例1に係る電解コンデンサを得た。なお、コンデンサ素子を封止する封止部材としては、ゴム成分としてブチルゴムを含む弾性部材を用いた。なお、電解コンデンサは、60個作製した。以下の各例についても同様である。 The capacitor element of Example 1 was sealed to produce an electrolytic capacitor as shown in Figure 1. An aging treatment was then performed at 95°C for 90 minutes while a voltage was applied. In this way, the electrolytic capacitor of Example 1 was obtained. Note that an elastic member containing butyl rubber as the rubber component was used as the sealing member for sealing the capacitor element. Note that 60 electrolytic capacitors were produced. The same applies to each of the following examples.

[実施例2]
 上記混合溶媒に下記表1Aに示したモル比となるように、アニオン成分としてフタル酸(FT)、及び、第2カチオン成分としてジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例1と同様にして、実施例2に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して32.89molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して16.44molとなるように加えた。また、実施例2に係る電解コンデンサにおいては、(A+C)/Bは0.54であった。
[Example 2]
The electrolytic capacitor of Example 2 was obtained in the same manner as Example 1, except that an electrolyte solution (liquid component) was prepared by adding phthalic acid (FT) as the anion component and dimethylethylamine (DEA) as the second cation component to the mixed solvent in the molar ratios shown in Table 1A below. Specifically, phthalic acid (FT) was added in an amount of 32.89 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 16.44 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 2, (A + C)/B was 0.54.

[実施例3]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0132mmol(PEDOT/PSSの1kgに対して4.41mol)とした以外は、実施例1と同様にして、実施例3に係る電解コンデンサを得た。なお、実施例3に係る電解コンデンサにおいては、(A+C)/Bは0.95であった。
[Example 3]
The electrolytic capacitor of Example 3 was obtained in the same manner as in Example 1, except that 0.0132 mmol (4.41 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 3, (A+C)/B was 0.95.

[実施例4]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0132mmol(PEDOT/PSSの1kgに対して4.41mol)とした以外は、実施例2と同様にして、実施例4に係る電解コンデンサを得た。なお、実施例4に係る電解コンデンサにおいては、(A+C)/Bは0.63であった。
[Example 4]
The electrolytic capacitor of Example 4 was obtained in the same manner as in Example 2, except that 0.0132 mmol (4.41 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 4, (A+C)/B was 0.63.

[実施例5]
 上記混合溶媒に下記表1Aに示した量となるように、アニオン成分としてフタル酸(FT)、及び、第2カチオン成分としてジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例1と同様にして、実施例5に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して38.43molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して3.84molとなるように加えた。また、実施例5に係る電解コンデンサにおいては、(A+C)/Bは0.21であった。
[Example 5]
The electrolytic capacitor of Example 5 was obtained in the same manner as Example 1, except that phthalic acid (FT) as the anion component and dimethylethylamine (DEA) as the second cation component were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 38.43 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 3.84 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 5, (A + C)/B was 0.21.

[実施例6]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0229mmol(PEDOT/PSSの1kgに対して7.65mol)とした以外は、実施例2と同様にして、実施例6に係る電解コンデンサを得た。なお、実施例6に係る電解コンデンサにおいては、(A+C)/Bは0.73であった。
[Example 6]
The electrolytic capacitor of Example 6 was obtained in the same manner as in Example 2, except that 0.0229 mmol of ammonia (7.65 mol per kg of PEDOT/PSS) was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 6, (A+C)/B was 0.73.

[実施例7]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0229mmol(PEDOT/PSSの1kgに対して7.65mol)とした以外は、実施例5と同様にして、実施例7に係る電解コンデンサを得た。なお、実施例7に係る電解コンデンサにおいては、(A+C)/Bは0.30であった。
[Example 7]
The electrolytic capacitor of Example 7 was obtained in the same manner as in Example 5, except that 0.0229 mmol of ammonia (7.65 mol per kg of PEDOT/PSS) was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 7, (A+C)/B was 0.30.

[実施例8]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0441mmol(PEDOT/PSSの1kgに対して14.71mol)とした以外は、実施例2と同様にして、実施例8に係る電解コンデンサを得た。なお、実施例8に係る電解コンデンサにおいては、(A+C)/Bは0.95であった。
[Example 8]
The electrolytic capacitor of Example 8 was obtained in the same manner as in Example 2, except that 0.0441 mmol (14.71 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 8, (A+C)/B was 0.95.

[実施例9]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0441mmol(PEDOT/PSSの1kgに対して14.71mol)とした以外は、実施例5と同様にして、実施例9に係る電解コンデンサを得た。なお、実施例9に係る電解コンデンサにおいては、(A+C)/Bは0.48であった。
[Example 9]
The electrolytic capacitor of Example 9 was obtained in the same manner as in Example 5, except that 0.0441 mmol (14.71 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 9, (A+C)/B was 0.48.

[実施例10]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Aに示したモル比で含むようにした以外は、実施例8と同様にして、実施例10に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。また、実施例10に係る電解コンデンサにおいては、A/Bは0.37であった。
[Example 10]
The electrolytic capacitor of Example 10 was obtained in the same manner as in Example 8, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the molar ratio shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 10 was 0.37.

[実施例11]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.0882mmol(PEDOT/PSSの1kgに対して29.41mol)とした以外は、実施例5と同様にして、実施例11に係る電解コンデンサを得た。なお、実施例11に係る電解コンデンサにおいては、(A+C)/Bは0.87であった。
[Example 11]
The electrolytic capacitor of Example 11 was obtained in the same manner as in Example 5, except that 0.0882 mmol (29.41 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 11, (A+C)/B was 0.87.

[実施例12]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Aに示したモル比で含むようにした以外は、実施例11と同様にして、実施例12に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。また、実施例12に係る電解コンデンサにおいては、A/Bは0.73であった。
[Example 12]
The electrolytic capacitor of Example 12 was obtained in the same manner as in Example 11, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the molar ratio shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 12 was 0.73.

[実施例13]
 第2カチオン成分としてトリエチルアミン(TEA)を用い、上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例8と同様にして、実施例13に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して30.76molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して15.38molとなるように加えた。また、実施例13に係る電解コンデンサにおいては、(A+C)/Bは0.98であった。
[Example 13]
The electrolytic capacitor of Example 13 was obtained in the same manner as in Example 8, except that triethylamine (TEA) was used as the second cationic component, and phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 30.76 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 15.38 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 13, (A + C)/B was 0.98.

[実施例14]
 上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例13と同様にして、実施例14に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して37.82molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して3.78molとなるように加えた。また、実施例14に係る電解コンデンサにおいては、(A+C)/Bは0.49であった。
[Example 14]
The electrolytic capacitor of Example 14 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 37.82 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 3.78 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 14, (A + C)/B was 0.49.

[実施例15]
 第2カチオン成分として1,2,3,4-テトラメチルイミダゾリニウム(TMI)を用い、上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及び1,2,3,4-テトラメチルイミダゾリニウム(TMI)を加えて電解液(液状成分)を調製した以外は、実施例13と同様にして、実施例15に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して29.02molとなるように加え、1,2,3,4-テトラメチルイミダゾリニウム(TMI)は、PEDOT/PSSの1kgに対して14.51molとなるように加えた。また、実施例15に係る電解コンデンサにおいては、(A+C)/Bは1.01であった。
[Example 15]
The electrolytic capacitor of Example 15 was obtained in the same manner as in Example 13, except that 1,2,3,4-tetramethylimidazolinium (TMI) was used as the second cation component, and phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1A below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.02 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 14.51 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 15, (A + C)/B was 1.01.

[実施例16]
 上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及び1,2,3,4-テトラメチルイミダゾリニウム(TMI)を加えて電解液(液状成分)を調製した以外は、実施例15と同様にして、実施例16に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して37.27molとなるように加え、1,2,3,4-テトラメチルイミダゾリニウム(TMI)は、PEDOT/PSSの1kgに対して3.73molとなるように加えた。また、実施例16に係る電解コンデンサにおいては、(A+C)/Bは0.49であった。
[Example 16]
The electrolytic capacitor of Example 16 was obtained in the same manner as Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 37.27 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 3.73 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 16, (A+C)/B was 0.49.

[実施例17]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてメチルモルホリン(MHP)を0.0445mmol(PEDOT/PSSの1kgに対して14.83mol)とした以外は、実施例2と同様にして、実施例17に係る電解コンデンサを得た。なお、実施例17に係る電解コンデンサにおいては、(A+C)/Bは0.95であった。
[Example 17]
The electrolytic capacitor of Example 17 was obtained in the same manner as in Example 2, except that 0.0445 mmol (14.83 mol per kg of PEDOT/PSS) of methylmorpholine (MHP) was used as the first cationic component when obtaining the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Example 17, (A+C)/B was 0.95.

[実施例18]
 上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例17と同様にして、実施例18に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して38.43molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して3.84molとなるように加えた。また、実施例18に係る電解コンデンサにおいては、(A+C)/Bは0.49であった。
[Example 18]
The electrolytic capacitor of Example 18 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 38.43 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 3.84 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 18, (A + C)/B was 0.49.

[実施例19]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Aに示した量で含むようにした以外は、実施例17と同様にして、実施例19に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。また、実施例19に係る電解コンデンサにおいては、A/Bは0.37であった。
[Example 19]
The electrolytic capacitor of Example 19 was obtained in the same manner as in Example 17, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1A below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 19 was 0.37.

[実施例20]
 第2カチオン成分としてメチルモルホリン(MHP)を用い、上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例8と同様にして、実施例20に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して30.76molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して15.38molとなるように加えた。また、実施例20に係る電解コンデンサにおいては、(A+C)/Bは0.98であった。
[Example 20]
The electrolytic capacitor of Example 20 was obtained in the same manner as in Example 8, except that methylmorpholine (MHP) was used as the second cation component, and phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1A below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 30.76 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 15.38 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 20, (A + C)/B was 0.98.

[実施例21]
 上記混合溶媒に下記表1Aに示した量となるように、フタル酸(FT)及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例20と同様にして、実施例21に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して37.82molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して3.78molとなるように加えた。また、実施例21に係る電解コンデンサにおいては、(A+C)/Bは0.49であった。
[Example 21]
The electrolytic capacitor of Example 21 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 37.82 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 3.78 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 21, (A + C)/B was 0.49.

[実施例22]
 アニオン成分としてアゼライン酸を用い、上記混合溶媒に下記表1Aに示した量となるように、アゼライン酸及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例13と同様にして、実施例22に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して33.61molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して3.36molとなるように加えた。また、実施例22に係る電解コンデンサにおいては、(A+C)/Bは0.54であった。
[Example 22]
The electrolytic capacitor of Example 22 was obtained in the same manner as in Example 13, except that azelaic acid was used as the anion component, and azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 33.61 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 3.36 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 22, (A + C)/B was 0.54.

[実施例23]
 電解液(液状成分)において、アニオン成分としてアゼライン酸のみを下記表1Aに示した量で含むようにした以外は、実施例22と同様にして、実施例23に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して35.42molのアゼライン酸を含むようにした。また、実施例23に係る電解コンデンサにおいては、A/Bは0.42であった。
[Example 23]
The electrolytic capacitor of Example 23 was obtained in the same manner as in Example 22, except that the electrolyte (liquid component) contained only azelaic acid as the anion component in the amount shown in Table 1A below. Specifically, the electrolyte (liquid component) contained 35.42 mol of azelaic acid per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Example 23 was 0.42.

[実施例24]
 第2カチオン成分としてメチルモルホリン(MHP)を用い、上記混合溶媒に下記表1Aに示した量となるように、アゼライン酸及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例22と同様にして、実施例24に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して33.61molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して3.36molとなるように加えた。また、実施例24に係る電解コンデンサにおいては、(A+C)/Bは0.54であった。
[Example 24]
The electrolytic capacitor of Example 24 was obtained in the same manner as in Example 22, except that methylmorpholine (MHP) was used as the second cation component, and azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1A below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 33.61 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 3.36 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Example 24, (A + C)/B was 0.54.

[比較例1]
 高分子分散体を得るに際して、第1カチオン成分を用いず、上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例1と同様にして、比較例1に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例1に係る電解コンデンサにおいては、C/Bは1.10であった。
[Comparative Example 1]
The electrolytic capacitor of Comparative Example 1 was obtained in the same manner as in Example 1, except that the first cationic component was not used to obtain the polymer dispersion, and phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare the electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. Furthermore, the C/B ratio of the electrolytic capacitor of Comparative Example 1 was 1.10.

[比較例2]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、比較例1と同様にして、比較例2に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例2に係る電解コンデンサにおいては、C/Bは1.00であった。
[Comparative Example 2]
An electrolytic capacitor according to Comparative Example 2 was obtained in the same manner as Comparative Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, the C/B ratio for the electrolytic capacitor according to Comparative Example 2 was 1.00.

[比較例3]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、比較例1と同様にして、比較例3に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して28.74molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して25.87molとなるように加えた。また、比較例3に係る電解コンデンサにおいては、C/Bは0.90であった。
[Comparative Example 3]
An electrolytic capacitor according to Comparative Example 3 was obtained in the same manner as Comparative Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 28.74 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 25.87 mol per kg of PEDOT/PSS. In addition, the C/B ratio for the electrolytic capacitor according to Comparative Example 3 was 0.90.

[比較例4]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、比較例1と同様にして、比較例4に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例4に係る電解コンデンサにおいては、(A+C)/Bは1.15であった。
[Comparative Example 4]
The electrolytic capacitor of Comparative Example 4 was obtained in the same manner as Comparative Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 4, (A+C)/B was 1.15.

[比較例5]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例1と同様にして、比較例5に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例5に係る電解コンデンサにおいては、(A+C)/Bは1.05であった。
[Comparative Example 5]
An electrolytic capacitor according to Comparative Example 5 was obtained in the same manner as in Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 5, (A+C)/B was 1.05.

[比較例6]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例1と同様にして、比較例6に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して38.43molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して3.84molとなるように加えた。また、比較例6に係る電解コンデンサにおいては、(A+C)/Bは0.14であった。
[Comparative Example 6]
An electrolytic capacitor according to Comparative Example 6 was obtained in the same manner as in Example 1, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 38.43 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 3.84 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 6, (A+C)/B was 0.14.

[比較例7]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Bに示した量で含むようにした以外は、比較例4と同様にして、比較例7に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。また、比較例7に係る電解コンデンサにおいては、A/Bは0.04であった。
[Comparative Example 7]
The electrolytic capacitor of Comparative Example 7 was obtained in the same manner as Comparative Example 4, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1B below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 7, the A/B ratio was 0.04.

[比較例8]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例3と同様にして、比較例8に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例8に係る電解コンデンサにおいては、(A+C)/Bは1.26であった。
[Comparative Example 8]
An electrolytic capacitor according to Comparative Example 8 was obtained in the same manner as in Example 3, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 8, (A+C)/B was 1.26.

[比較例9]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例3と同様にして、比較例9に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例9に係る電解コンデンサにおいては、(A+C)/Bは1.16であった。
[Comparative Example 9]
An electrolytic capacitor according to Comparative Example 9 was obtained in the same manner as in Example 3, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 9, (A+C)/B was 1.16.

[比較例10]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Bに示した量で含むようにした以外は、比較例8と同様にして、比較例10に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。また、比較例10に係る電解コンデンサにおいては、A/Bは0.11であった。
[Comparative Example 10]
An electrolytic capacitor according to Comparative Example 10 was obtained in the same manner as Comparative Example 8, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1B below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor according to Comparative Example 10 was 0.11.

[比較例11]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例6と同様にして、比較例11に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例11に係る電解コンデンサにおいては、(A+C)/Bは1.38であった。
[Comparative Example 11]
An electrolytic capacitor according to Comparative Example 11 was obtained in the same manner as in Example 6, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 11, (A+C)/B was 1.38.

[比較例12]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例6と同様にして、比較例12に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例12に係る電解コンデンサにおいては、(A+C)/Bは1.27であった。
[Comparative Example 12]
An electrolytic capacitor according to Comparative Example 12 was obtained in the same manner as in Example 6, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 12, (A+C)/B was 1.27.

[比較例13]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例6と同様にして、比較例13に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して29.68molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して23.74molとなるように加えた。また、比較例13に係る電解コンデンサにおいては、(A+C)/Bは1.06であった。
[Comparative Example 13]
An electrolytic capacitor according to Comparative Example 13 was obtained in the same manner as in Example 6, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 13, (A+C)/B was 1.06.

[比較例14]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Bに示した量で含むようにした以外は、比較例11と同様にして、比較例14に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。比較例14に係る電解コンデンサにおいては、A/Bは0.19であった。
[Comparative Example 14]
An electrolytic capacitor according to Comparative Example 14 was obtained in the same manner as Comparative Example 11, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1B below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In the electrolytic capacitor according to Comparative Example 14, the A/B ratio was 0.19.

[比較例15]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例8と同様にして、比較例15に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例15に係る電解コンデンサにおいては、(A+C)/Bは1.64であった。
[Comparative Example 15]
An electrolytic capacitor according to Comparative Example 15 was obtained in the same manner as in Example 8, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 15, (A+C)/B was 1.64.

[比較例16]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例8と同様にして、比較例16に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例16に係る電解コンデンサにおいては、(A+C)/Bは1.53であった。
[Comparative Example 16]
An electrolytic capacitor according to Comparative Example 16 was obtained in the same manner as in Example 8, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 16, (A+C)/B was 1.53.

[比較例17]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例8と同様にして、比較例17に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して29.68molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して23.74molとなるように加えた。また、比較例17に係る電解コンデンサにおいては、(A+C)/Bは1.30であった。
[Comparative Example 17]
An electrolytic capacitor according to Comparative Example 17 was obtained in the same manner as in Example 8, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 17, (A+C)/B was 1.30.

[比較例18]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例11と同様にして、比較例18に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例18に係る電解コンデンサにおいては、(A+C)/Bは2.19であった。
[Comparative Example 18]
An electrolytic capacitor according to Comparative Example 18 was obtained in the same manner as in Example 11, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 18, (A+C)/B was 2.19.

[比較例19]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例11と同様にして、比較例19に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例19に係る電解コンデンサにおいては、(A+C)/Bは2.06であった。
[Comparative Example 19]
An electrolytic capacitor according to Comparative Example 19 was obtained in the same manner as in Example 11, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 19, (A+C)/B was 2.06.

[比較例20]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例11と同様にして、比較例20に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して29.68molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して23.74molとなるように加えた。また、比較例20に係る電解コンデンサにおいては、(A+C)/Bは1.79であった。
[Comparative Example 20]
An electrolytic capacitor according to Comparative Example 20 was obtained in the same manner as in Example 11, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 20, (A+C)/B was 1.79.

[比較例21]
 上記混合溶媒に下記表1Bに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例11と同様にして、比較例21に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して32.89molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して16.44molとなるように加えた。また、比較例21に係る電解コンデンサにおいては、(A+C)/Bは1.39であった。
[Comparative Example 21]
An electrolytic capacitor according to Comparative Example 21 was obtained in the same manner as in Example 11, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1B below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 32.89 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 16.44 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 21, (A+C)/B was 1.39.

[比較例22]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.1059mmol(PEDOT/PSSの1kgに対して35.29mol)とした以外は、比較例4と同様にして、比較例22に係る電解コンデンサを得た。なお、比較例22に係る電解コンデンサにおいては、(A+C)/Bは2.41であった。
[Comparative Example 22]
An electrolytic capacitor according to Comparative Example 22 was obtained in the same manner as in Comparative Example 4, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor according to Comparative Example 22, (A+C)/B was 2.41.

[比較例23]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.1059mmol(PEDOT/PSSの1kgに対して35.29mol)とした以外は、比較例5と同様にして、比較例23に係る電解コンデンサを得た。なお、比較例23に係る電解コンデンサにおいては、(A+C)/Bは2.27であった。
[Comparative Example 23]
An electrolytic capacitor according to Comparative Example 23 was obtained in the same manner as in Comparative Example 5, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor according to Comparative Example 23, (A+C)/B was 2.27.

[比較例24]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.1059mmol(PEDOT/PSSの1kgに対して35.29mol)とした以外は、比較例13と同様にして、比較例24に係る電解コンデンサを得た。なお、比較例24に係る電解コンデンサにおいては、(A+C)/Bは1.99であった。
[Comparative Example 24]
An electrolytic capacitor according to Comparative Example 24 was obtained in the same manner as in Comparative Example 13, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor according to Comparative Example 24, (A+C)/B was 1.99.

[比較例25]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.1059mmol(PEDOT/PSSの1kgに対して35.29mol)とした以外は、比較例21と同様にして、比較例25に係る電解コンデンサを得た。なお、比較例25に係る電解コンデンサにおいては、(A+C)/Bは1.57であった。
[Comparative Example 25]
The electrolytic capacitor of Comparative Example 25 was obtained in the same manner as in Comparative Example 21, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Comparative Example 25, (A+C)/B was 1.57.

[比較例26]
 第1カチオン成分含有高分子分散体を得るに際して、第1カチオン成分としてアンモニアを0.1059mmol(PEDOT/PSSの1kgに対して35.29mol)とした以外は、比較例6と同様にして、比較例26に係る電解コンデンサを得た。なお、比較例26に係る電解コンデンサにおいては、(A+C)/Bは1.02であった。
[Comparative Example 26]
The electrolytic capacitor of Comparative Example 26 was obtained in the same manner as in Comparative Example 6, except that 0.1059 mmol (35.29 mol per kg of PEDOT/PSS) of ammonia was used as the first cationic component to obtain the first cationic component-containing polymer dispersion. In the electrolytic capacitor of Comparative Example 26, (A+C)/B was 1.02.

[比較例27]
 電解液(液状成分)において、アニオン成分としてフタル酸(FT)のみを下記表1Cに示した量で含むようにした以外は、比較例22と同様にして、比較例27に係る電解コンデンサを得た。具体的には、電解液(液状成分)は、PEDOT/PSSの1kgに対して40.13molのフタル酸(FT)を含むようにした。また、比較例27に係る電解コンデンサにおいては、A/Bは0.88であった。
[Comparative Example 27]
The electrolytic capacitor of Comparative Example 27 was obtained in the same manner as Comparative Example 22, except that the electrolyte solution (liquid component) contained only phthalic acid (FT) as the anion component in the amount shown in Table 1C below. Specifically, the electrolyte solution (liquid component) contained 40.13 mol of phthalic acid (FT) per kg of PEDOT/PSS. In addition, the A/B ratio for the electrolytic capacitor of Comparative Example 27 was 0.88.

[比較例28]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例13と同様にして、比較例28に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して24.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して26.43molとなるように加えた。また、比較例28に係る電解コンデンサにおいては、(A+C)/Bは1.71であった。
[Comparative Example 28]
The electrolytic capacitor of Comparative Example 28 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 26.43 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 28, (A + C)/B was 1.71.

[比較例29]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例13と同様にして、比較例29に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して24.94molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して24.94molとなるように加えた。また、比較例29に係る電解コンデンサにおいては、(A+C)/Bは1.59であった。
[Comparative Example 29]
An electrolytic capacitor according to Comparative Example 29 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.94 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 24.94 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 29, (A+C)/B was 1.59.

[比較例30]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例13と同様にして、比較例30に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して26.98molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して21.58molとなるように加えた。また、比較例30に係る電解コンデンサにおいては、(A+C)/Bは1.35であった。
[Comparative Example 30]
An electrolytic capacitor according to Comparative Example 30 was obtained in the same manner as in Example 13, except that phthalic acid (FT) and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 26.98 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 21.58 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 30, (A+C)/B was 1.35.

[比較例31]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及び1,2,3,4-テトラメチルイミダゾリニウム(TMI)を加えて電解液(液状成分)を調製した以外は、実施例15と同様にして、比較例31に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して21.78molとなるように加え、1,2,3,4-テトラメチルイミダゾリニウム(TMI)は、PEDOT/PSSの1kgに対して23.96molとなるように加えた。また、比較例31に係る電解コンデンサにおいては、(A+C)/Bは1.78であった。
[Comparative Example 31]
An electrolytic capacitor according to Comparative Example 31 was obtained in the same manner as in Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 21.78 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 23.96 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 31, (A+C)/B was 1.78.

[比較例32]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及び1,2,3,4-テトラメチルイミダゾリニウム(TMI)を加えて電解液(液状成分)を調製した以外は、実施例15と同様にして、比較例32に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して22.73molとなるように加え、1,2,3,4-テトラメチルイミダゾリニウム(TMI)は、PEDOT/PSSの1kgに対して22.73molとなるように加えた。また、比較例32に係る電解コンデンサにおいては、(A+C)/Bは1.65であった。
[Comparative Example 32]
An electrolytic capacitor according to Comparative Example 32 was obtained in the same manner as in Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 22.73 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 22.73 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 32, (A+C)/B was 1.65.

[比較例33]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及び1,2,3,4-テトラメチルイミダゾリニウム(TMI)を加えて電解液(液状成分)を調製した以外は、実施例15と同様にして、比較例33に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して24.88molとなるように加え、1,2,3,4-テトラメチルイミダゾリニウム(TMI)は、PEDOT/PSSの1kgに対して19.91molとなるように加えた。また、比較例33に係る電解コンデンサにおいては、(A+C)/Bは1.39であった。
[Comparative Example 33]
An electrolytic capacitor according to Comparative Example 33 was obtained in the same manner as in Example 15, except that phthalic acid (FT) and 1,2,3,4-tetramethylimidazolinium (TMI) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.88 mol per kg of PEDOT/PSS, and 1,2,3,4-tetramethylimidazolinium (TMI) was added in an amount of 19.91 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 33, (A+C)/B was 1.39.

[比較例34]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例17と同様にして、比較例34に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.03molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して29.74molとなるように加えた。また、比較例34に係る電解コンデンサにおいては、(A+C)/Bは1.65であった。
[Comparative Example 34]
An electrolytic capacitor according to Comparative Example 34 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.03 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 29.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 34, (A+C)/B was 1.65.

[比較例35]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例17と同様にして、比較例35に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して27.86molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して27.86molとなるように加えた。また、比較例35に係る電解コンデンサにおいては、(A+C)/Bは1.53であった。
[Comparative Example 35]
An electrolytic capacitor according to Comparative Example 35 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 27.86 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 27.86 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 35, (A+C)/B was 1.53.

[比較例36]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びジメチルエチルアミン(DEA)を加えて電解液(液状成分)を調製した以外は、実施例17と同様にして、比較例36に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して29.68molとなるように加え、ジメチルエチルアミン(DEA)は、PEDOT/PSSの1kgに対して23.74molとなるように加えた。また、比較例36に係る電解コンデンサにおいては、(A+C)/Bは1.30であった。
[Comparative Example 36]
An electrolytic capacitor according to Comparative Example 36 was obtained in the same manner as in Example 17, except that phthalic acid (FT) and dimethylethylamine (DEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 29.68 mol per kg of PEDOT/PSS, and dimethylethylamine (DEA) was added in an amount of 23.74 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 36, (A+C)/B was 1.30.

[比較例37]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例20と同様にして、比較例37に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して24.03molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して26.44molとなるように加えた。また、比較例37に係る電解コンデンサにおいては、(A+C)/Bは1.71であった。
[Comparative Example 37]
An electrolytic capacitor according to Comparative Example 37 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.03 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 26.44 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 37, (A+C)/B was 1.71.

[比較例38]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例20と同様にして、比較例38に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して24.94molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して24.94molとなるように加えた。また、比較例38に係る電解コンデンサにおいては、(A+C)/Bは1.59であった。
[Comparative Example 38]
The electrolytic capacitor of Comparative Example 38 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 24.94 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 24.94 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 38, (A+C)/B was 1.59.

[比較例39]
 上記混合溶媒に下記表1Cに示した量となるように、フタル酸(FT)及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例20と同様にして、比較例39に係る電解コンデンサを得た。具体的には、フタル酸(FT)は、PEDOT/PSSの1kgに対して26.98molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して21.59molとなるように加えた。また、比較例39に係る電解コンデンサにおいては、(A+C)/Bは1.35であった。
[Comparative Example 39]
An electrolytic capacitor according to Comparative Example 39 was obtained in the same manner as in Example 20, except that phthalic acid (FT) and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, phthalic acid (FT) was added in an amount of 26.98 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 21.59 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 39, (A+C)/B was 1.35.

[比較例40]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例22と同様にして、比較例40に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して22.26molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して24.48molとなるように加えた。また、比較例40に係る電解コンデンサにおいては、(A+C)/Bは1.76であった。
[Comparative Example 40]
The electrolytic capacitor of Comparative Example 40 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 22.26 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 24.48 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 40, (A + C)/B was 1.76.

[比較例41]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例22と同様にして、比較例41に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して23.04molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して23.04molとなるように加えた。また、比較例41に係る電解コンデンサにおいては、(A+C)/Bは1.64であった。
[Comparative Example 41]
The electrolytic capacitor of Comparative Example 41 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 23.04 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 23.04 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 41, (A + C)/B was 1.64.

[比較例42]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例22と同様にして、比較例42に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して24.77molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して19.81molとなるように加えた。また、比較例42に係る電解コンデンサにおいては、(A+C)/Bは1.39であった。
[Comparative Example 42]
The electrolytic capacitor of Comparative Example 42 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 24.77 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 19.81 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 42, (A + C)/B was 1.39.

[比較例43]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びトリエチルアミン(TEA)を加えて電解液(液状成分)を調製した以外は、実施例22と同様にして、比較例43に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して27.92molとなるように加え、トリエチルアミン(TEA)は、PEDOT/PSSの1kgに対して13.96molとなるように加えた。また、比較例43に係る電解コンデンサにおいては、(A+C)/Bは1.03であった。
[Comparative Example 43]
The electrolytic capacitor of Comparative Example 43 was obtained in the same manner as in Example 22, except that azelaic acid and triethylamine (TEA) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 27.92 mol per kg of PEDOT/PSS, and triethylamine (TEA) was added in an amount of 13.96 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 43, (A + C)/B was 1.03.

[比較例44]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例24と同様にして、比較例44に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して22.26molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して24.48molとなるように加えた。また、比較例44に係る電解コンデンサにおいては、(A+C)/Bは1.76であった。
[Comparative Example 44]
An electrolytic capacitor according to Comparative Example 44 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 22.26 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 24.48 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor according to Comparative Example 44, (A+C)/B was 1.76.

[比較例45]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例24と同様にして、比較例45に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して23.04molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して23.04molとなるように加えた。また、比較例45に係る電解コンデンサにおいては、(A+C)/Bは1.64であった。
[Comparative Example 45]
The electrolytic capacitor of Comparative Example 45 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 23.04 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 23.04 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 45, (A + C)/B was 1.64.

[比較例46]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例24と同様にして、比較例46に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して24.77molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して19.81molとなるように加えた。また、比較例46に係る電解コンデンサにおいては、(A+C)/Bは1.39であった。
[Comparative Example 46]
The electrolytic capacitor of Comparative Example 46 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 24.77 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 19.81 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 46, (A + C)/B was 1.39.

[比較例47]
 上記混合溶媒に下記表1Cに示した量となるように、アゼライン酸及びメチルモルホリン(MHP)を加えて電解液(液状成分)を調製した以外は、実施例24と同様にして、比較例47に係る電解コンデンサを得た。具体的には、アゼライン酸は、PEDOT/PSSの1kgに対して27.92molとなるように加え、メチルモルホリン(MHP)は、PEDOT/PSSの1kgに対して13.96molとなるように加えた。また、比較例47に係る電解コンデンサにおいては、(A+C)/Bは1.03であった。
[Comparative Example 47]
The electrolytic capacitor of Comparative Example 47 was obtained in the same manner as in Example 24, except that azelaic acid and methylmorpholine (MHP) were added to the mixed solvent in the amounts shown in Table 1C below to prepare an electrolyte solution (liquid component). Specifically, azelaic acid was added in an amount of 27.92 mol per kg of PEDOT/PSS, and methylmorpholine (MHP) was added in an amount of 13.96 mol per kg of PEDOT/PSS. In addition, in the electrolytic capacitor of Comparative Example 47, (A + C)/B was 1.03.

 実施例1~24について、導電性高分子層及び電解液の組成、並びに、(A+C)/Bについて、以下の表1Aに示した。また、比較例1~24についても、導電性高分子層及び電解液の組成、並びに、(A+C)/Bについて、以下の表1Bに示した。さらに、比較例25~47についても、導電性高分子層及び電解液の組成、並びに、(A+C)/Bについて、以下の表1Cに示した。 For Examples 1 to 24, the compositions of the conductive polymer layer and electrolyte solution, as well as (A+C)/B, are shown in Table 1A below. For Comparative Examples 1 to 24, the compositions of the conductive polymer layer and electrolyte solution, as well as (A+C)/B, are also shown in Table 1B below. For Comparative Examples 25 to 47, the compositions of the conductive polymer layer and electrolyte solution, as well as (A+C)/B, are also shown in Table 1C below.

<評価>
≪初期における、静電容量、等価直列抵抗、及び、漏れ電流の測定≫
 各例(実施例1~24、及び、比較例1~47)に係る電解コンデンサについて、LCRメータを用いて、初期の静電容量(単位はμF)と周波数120kHzでの初期の等価直列抵抗(単位はmΩ)を測定した。測定温度は20℃とした。なお、初期の静電容量及び初期の等価直列抵抗は、それぞれ20個ずつ実施して測定値を得て、得られた測定値の算術平均値を求めた。そして、その算術平均値を、各例に係る電解コンデンサにおける初期の静電容量及び初期の等価直列抵抗の値とした。また。各例に係る電解コンデンサに1kΩの抵抗を直列につなぎ、直流電源にて25Vの定格電圧を120秒間印加した後の初期の漏れ電流(単位はμA)を測定した。なお、初期の漏れ電流についても、20個について得られた測定値の算術平均値を、各例に係る電解コンデンサにおける初期の漏れ電流の値とした。実施例1~24に係る電解コンデンサについて、初期の静電容量、初期の等価直列抵抗、及び、初期の漏れ電流を下記表2Aに示し、比較例1~24に係る電解コンデンサについて、初期の静電容量、初期の等価直列抵抗、及び、初期の漏れ電流を下記表2Bに示し、比較例25~47に係る電解コンデンサについて、初期の静電容量、初期の等価直列抵抗、及び、初期の漏れ電流を下記表2Cに示した。
≪リフロー処理後における、静電容量、等価直列抵抗、及び、漏れ電流の測定≫
 リフロー(RF)工程で高温に晒されることを想定して、各例に係る電解コンデンサを200℃~260℃で70秒間加熱した。そして、加熱処理後における各例に係る電解コンデンサについて、静電容量、等価直列抵抗、及び、漏れ電流を測定した。すなわち、リフロー処理後の、静電容量、等価直列抵抗、及び、漏れ電流を測定した。これらの測定は、上で説明したのと同様にして実施した。実施例1~24に係る電解コンデンサについて、リフロー処理後の静電容量、リフロー処理後の等価直列抵抗、及び、リフロー処理後の漏れ電流を下記表2Aに示し、比較例1~24に係る電解コンデンサについて、リフロー処理後の静電容量、リフロー処理後の等価直列抵抗、及び、リフロー処理後の漏れ電流を下記表2Bに示し、比較例25~47に係る電解コンデンサについて、リフロー処理後の静電容量、リフロー処理後の等価直列抵抗、及び、リフロー処理後の漏れ電流を下記表2Cに示した。
<Evaluation>
<Initial measurement of capacitance, equivalent series resistance, and leakage current>
For each electrolytic capacitor according to each example (Examples 1 to 24 and Comparative Examples 1 to 47), the initial capacitance (unit: μF) and the initial equivalent series resistance (unit: mΩ) at a frequency of 120 kHz were measured using an LCR meter. The measurement temperature was 20°C. Measurements of the initial capacitance and initial equivalent series resistance were taken for 20 samples each, and the arithmetic mean of the obtained measurements was calculated. The arithmetic mean was used as the initial capacitance and initial equivalent series resistance value for each electrolytic capacitor according to each example. A 1 kΩ resistor was connected in series to each electrolytic capacitor according to each example, and the initial leakage current (unit: μA) was measured after applying a rated voltage of 25 V from a DC power supply for 120 seconds. The arithmetic mean of the initial leakage current values obtained for the 20 samples was used as the initial leakage current value for each electrolytic capacitor according to each example. The initial capacitance, initial equivalent series resistance, and initial leakage current for the electrolytic capacitors of Examples 1 to 24 are shown in Table 2A below. The initial capacitance, initial equivalent series resistance, and initial leakage current for the electrolytic capacitors of Comparative Examples 1 to 24 are shown in Table 2B below. The initial capacitance, initial equivalent series resistance, and initial leakage current for the electrolytic capacitors of Comparative Examples 25 to 47 are shown in Table 2C below.
<<Measurement of capacitance, equivalent series resistance, and leakage current after reflow processing>>
Assuming exposure to high temperatures during the reflow (RF) process, the electrolytic capacitors according to each example were heated at 200°C to 260°C for 70 seconds. The electrolytic capacitors according to each example were then measured for capacitance, equivalent series resistance, and leakage current after the heating process. That is, the electrolytic capacitance, equivalent series resistance, and leakage current after the reflow process were measured. These measurements were performed in the same manner as described above. For the electrolytic capacitors according to Examples 1 to 24, the electrostatic capacitance, equivalent series resistance, and leakage current after the reflow process are shown in Table 2A below. For the electrolytic capacitors according to Comparative Examples 1 to 24, the electrostatic capacitance, equivalent series resistance, and leakage current after the reflow process are shown in Table 2B below. For the electrolytic capacitors according to Comparative Examples 25 to 47, the electrostatic capacitance, equivalent series resistance, and leakage current after the reflow process are shown in Table 2C below.

 表2Aより、実施例1~24に係る電解コンデンサは、リフロー処理後においても、静電容量が高く、漏れ電流が低く、等価直列抵抗が低いことが分かる。一方で、表2B及び2Cを見ると、比較例1~47に係る電解コンデンサは、リフロー処理後において、静電容量の低下、漏れ電流の増加、及び、等価直列抵抗の上昇の少なくとも一つが認められることが分かる。 Table 2A shows that the electrolytic capacitors of Examples 1 to 24 have high capacitance, low leakage current, and low equivalent series resistance even after reflow processing. On the other hand, Tables 2B and 2C show that the electrolytic capacitors of Comparative Examples 1 to 47 exhibit at least one of a decrease in capacitance, an increase in leakage current, and an increase in equivalent series resistance after reflow processing.

 本開示に係る電解コンデンサは、リフローはんだ付けのような熱ストレスに晒された後においても、容量低下の抑制、漏れ電流増加の抑制、及び、等価直列抵抗上昇の抑制を同時に実現することが求められる用途に利用できる。 The electrolytic capacitor disclosed herein can be used in applications that require simultaneous suppression of capacitance reduction, leakage current increase, and equivalent series resistance increase, even after exposure to thermal stress such as reflow soldering.

 10:コンデンサ素子、11:陽極箔、12:陰極箔、13:セパレータ、14:巻止めテープ、100:電解コンデンサ、101:有底ケース、102:封止部材、103:座板、104A、104B:リード線、105A、105B:リードタブ 10: Capacitor element, 11: Anode foil, 12: Cathode foil, 13: Separator, 14: Winding tape, 100: Electrolytic capacitor, 101: Bottomed case, 102: Sealing member, 103: Seat plate, 104A, 104B: Lead wire, 105A, 105B: Lead tab

Claims (11)

 コンデンサ素子と、液状成分とを備える電解コンデンサであって、
 前記コンデンサ素子は、
 誘電体層を有する陽極箔と、
 前記誘電体層と対向するように配される陰極箔と、
 前記陽極箔と前記陰極箔との間に介在するセパレータと、
 前記陽極箔と前記陰極箔との間に介在し、前記セパレータと接触している導電性高分子層と、を備え、
 前記導電性高分子層は、導電性ポリマーを含み、
 前記導電性高分子層及び前記液状成分を含む固液電解質は、第1カチオン成分と第2カチオン成分とアニオン成分とを含み、
 前記導電性高分子層は、前記第1カチオン成分を含み、
 前記液状成分は、前記第2カチオン成分と前記アニオン成分とを含み、
 前記固液電解質において、前記導電性ポリマーの質量に対する前記第1カチオン成分のモル数の比率をA(mol/kg)とし、前記導電性ポリマーの質量に対する前記アニオン成分のモル数の比率をB(mol/kg)とし、前記導電性ポリマーの質量に対する前記第2カチオン成分のモル数の比率をC(mol/kg)とすると、
 前記比率A、前記比率B、及び、前記比率Cは、0.20≦(A+C)/B≦1.01の関係を満たす、
 電解コンデンサ。
An electrolytic capacitor comprising a capacitor element and a liquid component,
The capacitor element is
an anode foil having a dielectric layer;
a cathode foil disposed so as to face the dielectric layer;
a separator interposed between the anode foil and the cathode foil;
a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator,
the conductive polymer layer includes a conductive polymer,
the solid-liquid electrolyte containing the conductive polymer layer and the liquid component contains a first cationic component, a second cationic component, and an anionic component;
the conductive polymer layer contains the first cationic component,
the liquid component includes the second cationic component and the anionic component,
In the solid-liquid electrolyte, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg), the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg), and the ratio of the number of moles of the second cation component to the mass of the conductive polymer is C (mol/kg),
the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20≦(A+C)/B≦1.01,
Electrolytic capacitor.
 コンデンサ素子と、液状成分とを備える電解コンデンサであって、
 前記コンデンサ素子は、
 誘電体層を有する陽極箔と、
 前記誘電体層と対向するように配される陰極箔と、
 前記陽極箔と前記陰極箔との間に介在するセパレータと、
 前記陽極箔と前記陰極箔との間に介在し、前記セパレータと接触している導電性高分子層と、を備え、
 前記導電性高分子層は、導電性ポリマーを含み、
 前記導電性高分子層及び前記液状成分を含む固液電解質は、第1カチオン成分とアニオン成分とを含み、
 前記導電性高分子層は、前記第1カチオン成分を含み、
 前記液状成分は、前記アニオン成分を含み、
 前記固液電解質において、前記導電性ポリマーの質量に対する前記第1カチオン成分のモル数の比率をA(mol/kg)とし、前記導電性ポリマーの質量に対する前記アニオン成分のモル数の比率をB(mol/kg)とすると、
 前記比率A、及び、前記比率Bは、0.20≦A/B≦1.01の関係を満たす、
 電解コンデンサ。
An electrolytic capacitor comprising a capacitor element and a liquid component,
The capacitor element is
an anode foil having a dielectric layer;
a cathode foil disposed so as to face the dielectric layer;
a separator interposed between the anode foil and the cathode foil;
a conductive polymer layer interposed between the anode foil and the cathode foil and in contact with the separator,
the conductive polymer layer includes a conductive polymer,
the solid-liquid electrolyte containing the conductive polymer layer and the liquid component contains a first cation component and an anion component;
the conductive polymer layer contains the first cationic component,
the liquid component includes the anion component,
In the solid-liquid electrolyte, when the ratio of the number of moles of the first cation component to the mass of the conductive polymer is A (mol/kg) and the ratio of the number of moles of the anion component to the mass of the conductive polymer is B (mol/kg),
the ratio A and the ratio B satisfy the relationship 0.20≦A/B≦1.01,
Electrolytic capacitor.
 前記比率A、前記比率B、及び、前記比率Cは、0.20≦(A+C)/B<1の関係を満たす、
 請求項1に記載の電解コンデンサ。
the ratio A, the ratio B, and the ratio C satisfy the relationship 0.20≦(A+C)/B<1,
2. The electrolytic capacitor according to claim 1.
 前記比率A、及び、前記比率Bは、0.20≦A/B<1の関係を満たす、
 請求項2に記載の電解コンデンサ。
The ratio A and the ratio B satisfy the relationship 0.20≦A/B<1.
3. The electrolytic capacitor according to claim 2.
 前記比率Aは1mol/kg以上30mol/kgの範囲内にあり、前記比率Bは25mol/kg以上45mol/kg以下の範囲内にあり、前記比率Cは1mol/kg以上25mol/kg以下の範囲内にある、
 請求項1または3に記載の電解コンデンサ。
The ratio A is in the range of 1 mol/kg or more and 30 mol/kg or less, the ratio B is in the range of 25 mol/kg or more and 45 mol/kg or less, and the ratio C is in the range of 1 mol/kg or more and 25 mol/kg or less.
4. The electrolytic capacitor according to claim 1 or 3.
 前記第1カチオン成分及び前記第2カチオン成分の価数は、共に1である、
 請求項1または3に記載の電解コンデンサ。
the valence of the first cationic component and the second cationic component is both 1;
4. The electrolytic capacitor according to claim 1 or 3.
 前記第1カチオン成分のpKaは、10以下である、
 請求項1乃至4のいずれか1項に記載の電解コンデンサ。
The pKa of the first cationic component is 10 or less.
The electrolytic capacitor according to claim 1 .
 前記第2カチオン成分のpKaは、11以下である、
 請求項1または3に記載の電解コンデンサ。
the pKa of the second cationic component is 11 or less;
4. The electrolytic capacitor according to claim 1.
 前記アニオン成分は、芳香族カルボン酸、脂肪族カルボン酸、及び、それらの塩からなる群から選択される少なくとも1種である、
 請求項1乃至4のいずれか1項に記載の電解コンデンサ。
The anion component is at least one selected from the group consisting of aromatic carboxylic acids, aliphatic carboxylic acids, and salts thereof.
5. The electrolytic capacitor according to claim 1.
 前記芳香族カルボン酸は、o-フタル酸、サリチル酸、及び、安息香酸からなる群から選択される少なくとも1種である、
 請求項9に記載の電解コンデンサ。
The aromatic carboxylic acid is at least one selected from the group consisting of o-phthalic acid, salicylic acid, and benzoic acid.
10. The electrolytic capacitor according to claim 9.
 前記脂肪族カルボン酸は、アジピン酸、アゼライン酸、及び、セバシン酸からなる群から選択される少なくとも1種である、
 請求項9に記載の電解コンデンサ。
The aliphatic carboxylic acid is at least one selected from the group consisting of adipic acid, azelaic acid, and sebacic acid.
10. The electrolytic capacitor according to claim 9.
PCT/JP2025/006699 2024-02-29 2025-02-26 Electrolytic capacitor Pending WO2025183015A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7226593B2 (en) * 2020-01-22 2023-02-21 日本ケミコン株式会社 solid electrolytic capacitor
WO2023054502A1 (en) * 2021-09-30 2023-04-06 日本ケミコン株式会社 Solid electrolytic capacitor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7226593B2 (en) * 2020-01-22 2023-02-21 日本ケミコン株式会社 solid electrolytic capacitor
WO2023054502A1 (en) * 2021-09-30 2023-04-06 日本ケミコン株式会社 Solid electrolytic capacitor

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