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WO2025178165A1 - Apparatus for supplying fixed quantity of electrode material powder - Google Patents

Apparatus for supplying fixed quantity of electrode material powder

Info

Publication number
WO2025178165A1
WO2025178165A1 PCT/KR2024/003259 KR2024003259W WO2025178165A1 WO 2025178165 A1 WO2025178165 A1 WO 2025178165A1 KR 2024003259 W KR2024003259 W KR 2024003259W WO 2025178165 A1 WO2025178165 A1 WO 2025178165A1
Authority
WO
WIPO (PCT)
Prior art keywords
powder
electrode
conveyor
hopper
electrode material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/KR2024/003259
Other languages
French (fr)
Korean (ko)
Inventor
김준섭
이영철
황정규
신순우
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
People & Technology Inc
Original Assignee
People & Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by People & Technology Inc filed Critical People & Technology Inc
Publication of WO2025178165A1 publication Critical patent/WO2025178165A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/18Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by using pressure rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/04Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/80Arrangements for signal processing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a powder quantitative supply device for electrode materials, and more specifically, to a powder quantitative supply device for electrode materials that enables real-time control of the supply amount of the powder and manufacture of a dry electrode film with uniform density and thickness through supply of an accurate volume of powder.
  • lithium secondary batteries can be recharged and reused repeatedly. They boast higher output and superior charge-discharge performance compared to other secondary batteries. Consequently, they are widely used in a variety of fields, from mobile IT devices like smartphones and laptops to power sources for electric vehicles and storage devices for power generated by wind and solar power.
  • Secondary batteries are composed of four major components: a cathode, an anode, an electrolyte, and a separator.
  • the cathode and anode are each manufactured by dispersing or dissolving active materials, conductive materials, and binders in a solvent to create a slurry. This slurry is then coated onto a current collector, followed by an electrode process that includes drying, pressing, slitting, and notching. The resulting electrode is then assembled and activated to form a secondary battery cell.
  • the wet electrode manufacturing method using a solvent may cause defects such as pinholes or cracks during the drying process.
  • Pinholes and cracks occur as the solvent evaporates. Additionally, powder floating occurs due to differences in solvent evaporation rates, which degrades electrode quality.
  • This dry manufacturing method involves passing electrode powder containing an active material, a binder, and a conductive material through a calender roll.
  • the electrode powder, having passed through the calender roll, is laminated and fixed to a current collector as a dry electrode film of a certain thickness.
  • Korean Patent Publication No. 10-2022-0052852 Electrode powder for manufacturing dry electrode for secondary battery, manufacturing method thereof, manufacturing method of dry electrode using same, dry electrode, secondary battery including same, energy storage device, and dry electrode manufacturing device has been disclosed.
  • the electrode material powder quantitative supply device of the present invention includes a hopper that receives electrode material powder provided from the outside and discharges it downward; a first conveyor installed at the bottom of the hopper that receives and conveys the electrode material powder discharged from the hopper; a conveyance control means that controls the conveyance of the electrode material powder conveyed through the first conveyor; a second conveyor that receives and conveys the electrode material powder that has passed through the first conveyor; and a pressing unit that pressurizes the electrode material powder conveyed from the second conveyor and forms it into a film shape of a predetermined thickness.
  • the hopper is equipped with a vibrator that induces discharge of electrode powder.
  • the above second conveyor is equipped with a drive roll that rotates by receiving rotational force from a drive unit, a driven roll arranged corresponding to the drive roll, and a conveying belt that is wound around the drive roll and the driven roll and rotates, and a rough portion is formed on the surface of the conveying belt to prevent slipping of the electrode powder.
  • the above pressing unit includes a pair of pressure rolls spaced apart at a certain interval and passing and pressing electrode powder.
  • the electrode material powder quantitative supply device of the present invention which is constructed as described above, not only enables real-time control of the supply amount of electrode material powder, but also enables the production of a dry electrode film of uniform density and thickness through the supply of an accurate volume of powder.
  • an electrode film of a certain thickness in the longitudinal direction can be manufactured.
  • Figure 1 is a perspective view of an electrode material powder quantitative supply device according to one embodiment of the present invention.
  • Fig. 2 is a drawing for explaining the overall configuration and operation method of the quantitative supply device shown in Fig. 1.
  • Figure 3 is a drawing for explaining the interlocking method of the first and second brushes of Figure 2.
  • Figure 4 is a drawing showing the detailed configuration of the hopper shown in Figure 2.
  • Figure 5 is a block diagram for explaining the operation of the hopper of Figure 4.
  • Figure 6 is a drawing showing the configuration of the scraper illustrated in Figure 2.
  • FIG. 7a and FIG. 7b are drawings for explaining a method for controlling the supply amount of electrode material powder through the scraper of FIG. 6.
  • Fig. 8 is a drawing for explaining the operation of the first brushing unit of Fig. 2.
  • FIG. 1 is a perspective view of an electrode powder quantitative supply device (10) according to one embodiment of the present invention
  • FIG. 2 is a drawing for explaining the overall configuration and operation method of the quantitative supply device.
  • FIG. 3 is a drawing for explaining the interlocking method of the first and second brushes of FIG. 2.
  • FIG. 4 is a drawing for illustrating a detailed configuration of the hopper illustrated in FIG. 2, and
  • FIG. 5 is a block diagram for explaining the operation of the hopper of FIG. 4.
  • FIG. 6 is a drawing showing the configuration of the scraper illustrated in FIG. 2
  • FIGS. 7a and 7b are drawings for explaining a method for controlling the supply amount of electrode powder through the scraper of FIG. 6.
  • FIG. 8 is a drawing for explaining the operation of the first brushing unit (37) of FIG. 2.
  • the electrode material powder quantitative supply device (10) has a support structure (11), a hopper (13), a first conveyor (30), a transfer amount control means, a second conveyor (40), and a pressing unit.
  • the support structure (11) includes two vertical fixing plates (11a) having a certain thickness.
  • the vertical fixing plates (11a) are spaced apart from each other in parallel, and accommodate the above-mentioned hopper, first and second conveyors, and the transport amount control means therebetween, and provide support.
  • the hopper (13) receives electrode powder (100) provided from the outside and discharges it downward through the outlet (13c).
  • the outlet is inclined at an angle ⁇ with respect to the horizontal floor surface.
  • the angle may be 5 to 15 degrees.
  • the hopper (13) may have a funnel shape.
  • the angle between the hoppers may be designed to be less than 90 degrees, for example, 50 to 80 degrees. If the angle between the hoppers is 90 degrees or more, a problem may occur in which the electrode powders clump together and cannot descend, and if the angle between the hoppers is too small, the hopper cannot be filled with the required amount of electrode powder.
  • the space (13a) of the hopper (13) is a space formed by a vertical fixed plate (11a) and two inclined plates (13b).
  • the inclined plates (13b) are plate-shaped members having an angle of approximately 60 degrees and correspond to each other.
  • the hopper (13) is an element formed by a portion of the vertical fixed plate (11a) and the inclined plates (13b).
  • observation window (12) is provided in the portion of the vertical fixing plate (11a) that covers the space portion (13a).
  • the observation window (12) is a transparent window that shows the remaining amount of electrode powder (100) contained in the space portion (13a) to the outside. The operator can check the remaining amount of electrode powder (100) at any time through the observation window (12).
  • one or more level sensors (15) are installed on the hopper inner inclined plate (13b) or the vertical fixed plate (11a) forming the space (13a) that forms the hopper.
  • the level sensor (15) senses the remaining amount of electrode powder (100) and transmits the sensing information to the controller (21).
  • the worker can also check the remaining amount of electrode powder (100) provided in real time from the controller (21) by wirelessly connecting with a smartphone.
  • a vibrator (17) is mounted on the two-sided inclined plates (13b) to induce discharge of the electrode powder (100).
  • the vibrator (17) applies vibration energy to the hopper (13) to facilitate discharge of the electrode powder (100). For example, when the electrode powder (100) is clumped together and does not flow down easily, the vibration is strengthened to induce discharge.
  • the vibrator (17) is also controlled by the controller (21).
  • a pressurizing unit (19) is installed on the upper part of the hopper (13).
  • the pressurizing unit (19) is supported on the upper part of the inclined plate (13b) and the vertical fixing plate (11a) and seals the space (13a).
  • the pressurizing unit (19) regulates the pressure inside the space (13a) so that the electrode powder (100) is discharged at a constant pressure.
  • the outlet of the hopper from which the electrode powder is discharged can be formed to have the same gap as the discharge belt, and the outlet of the hopper can be formed to have the same slope as the discharge belt.
  • the electrode powder (100) falls downward due to the action of gravity and is loaded onto the first conveyor (30), more precisely, onto the discharge belt of the first conveyor.
  • the amount of electrode powder (100) in the space (13a) is large, the total weight is heavy and it is discharged with a relatively large pressure (compared to when there is not much remaining amount).
  • the pressurizing unit (19) serves to reduce this pressure difference. That is, it increases the pressure inside the space (13a) in accordance with the gradual decrease in the remaining amount of electrode powder (100) within the space (13a). As the pressure in the space increases, the increased pressure pushes the electrode powder (100) downward, so that the force applied to the first conveyor is ultimately constant.
  • the pressurizing unit (19) is also controlled by the controller (21).
  • the above pressurizing unit (19) can provide pressure to the electrode powder without directly contacting the electrode powder in a non-contact manner.
  • the pressurizing unit (19) can control the pressure of the electrode powder by supplying air at a certain pressure toward the hopper. By providing pressure to the electrode powder in a non-contact manner, the agglomeration of the electrode powder can be prevented. Meanwhile, the pressurizing unit can also provide pressure by directly contacting the electrode powder.
  • the first conveyor (30) is installed at the bottom of the hopper (13) and receives the electrode powder discharged from the hopper and transports it in the direction of arrow a.
  • the first conveyor (30) includes a driving unit (31), a driving roll (32), a driven roll (33), and a discharge belt (35).
  • the driving unit (31) is fixed to the outside of a vertical fixing plate (11a) on one side and outputs rotational force.
  • the driving unit (31) includes a servo motor (31a) and a reducer (31b).
  • the servo motor (31a) is operated by a controller (21).
  • the rotational speed of the servo motor (31a) is controlled by the controller (21).
  • the take-out belt (35) is a belt that is supported by a driven roll, a driving roll, and a driven roll and moves in a circular motion.
  • the take-out belt (35) moves in a circular motion while being straddled by the driving roll (32) and the driven roll (33) and transports the electrode powder (100) in the direction of arrow a.
  • the electrode powder (100) transported by the first conveyor (30) moves to the second conveyor (40) and then passes through the pressing section (50) and is rolled into a film shape.
  • a powder receiving groove (35b) is formed on the surface of the discharge belt (35).
  • the powder receiving groove (35b) is a groove that receives electrode powder discharged from the hopper (13).
  • the powder receiving groove (35b) extends in the width direction of the discharge belt (35) and has a constant pitch interval.
  • Another method for controlling the amount of electrode powder (100) transported per unit time is to control the height of the electrode powder (100) (H in FIG. 7b). Under the condition that the rotation speed of the transport belt is the same, the higher the height (H) of the electrode powder (100) from the protrusion (35c) of the transport belt (35), the greater the amount transported.
  • the height (H) is controlled by a scraper (25), which is a height control part described later.
  • the transport amount control means has a blade (25e) and a height control unit, as shown in Fig. 6.
  • the height control unit also includes a height control motor (25a), a screw rod (25b), and a carrier (25c).
  • the height adjustment motor (25a) is a thermomotor operated by the controller (21).
  • the height adjustment motor (25a) is mounted on the outer lower part of the hopper's inclined plate (13b).
  • the height adjustment motor (25a) operates by receiving a control signal from the controller (21) to rotate the screw rod (25b) in both directions.
  • the screw rod (25b) is a lead screw with a male thread formed thereon and engages with the carrier (25c).
  • the carrier (25c) moves linearly by the axial rotation of the screw rod (25b).
  • the carrier (25c) is engaged with the blade (25e).
  • the blade (25e) can descend in the direction of arrow d or rise in the opposite direction.
  • the blade (25e) is a plate-shaped member that is raised and lowered by a height adjustment motor (25a).
  • the electrode powder (100) that is carried on the discharge belt (35) and exits the hopper (13) passes through the lower part of the blade (25e).
  • the height (H in FIG. 7b) can be adjusted by adjusting the position of the blade (25e).
  • FIG. 6 shows a state in which the blade (25e) is lowered to the maximum extent so that the lower part of the blade (25e) almost touches the protrusion (35c).
  • the blade (25e) can be manufactured from an elastically deformable material such as silicone or rubber. In some cases, it can also be manufactured from a metal plate.
  • Fig. 7a shows the appearance of the discharge belt (35) passing through the lower part of the blade (25e) with the lower part of the blade (25e) as close as possible to the protrusion (35c).
  • the electrode powder (100) is removed as much as possible and is accommodated only in the powder accommodation groove (35b).
  • Fig. 7b shows the appearance of the discharge belt (35) that passes through the lower part of the blade (25e) while the blade (25e) is raised to a height H.
  • the upper surface of the electrode powder (100) is raised from the protrusion (35c) to a height H.
  • Drawing reference numeral 27 in Fig. 2 is a sagging prevention unit.
  • the sagging prevention unit (27) prevents the discharge belt (35) from sagging downward due to the weight of the electrode powder (100).
  • the configuration of the sagging prevention unit may vary as long as it can perform this role.
  • the sagging prevention unit (27) in the present embodiment is composed of a plurality of support rolls (27a).
  • the support rolls (27a) support the discharge belt (35) in a state where they are packed as densely as possible.
  • the support rolls (27a) reduce friction with the discharge belt (35), thereby preventing damage to the discharge belt.
  • the sagging prevention member may support the export belt (35) in the shape of a rigid plate.
  • a first brushing unit (37) is provided at the end of the first conveyor (30).
  • the first brushing unit (37) sweeps away the electrode powder (100) within the powder receiving groove (35b) so that the electrode powder falls to the second conveyor (40) without any residue.
  • the discharge belt (35) winds around the driven roll (33)
  • most of the electrode powder (100) falls due to gravity and moves to the second conveyor (40).
  • the electrode powder within the powder receiving groove (35b) may remain within the powder receiving groove (35b) due to its own clumping properties.
  • the first brushing unit (37) sweeps away the remaining electrode powder from the powder receiving groove (35b).
  • the first brushing unit (37) includes a brush shaft (37a), a bristles (37b), and a brush gear (38).
  • the brush shaft (37a) is a shaft with both ends rotatably installed on a vertical fixing plate (11a), and one end is fixed to the brush gear (38).
  • the brush gear (38) meshes with the driven roller gear (34), so that the brush shaft (37a) rotates simultaneously when the first conveyor (30) is in operation.
  • the bristle (37b) is, so to speak, a brush hair fixed to the brush shaft (37a). As shown in Fig. 8, when the brush shaft (37a) rotates, the bristle (37b) reaches the inside of the powder receiving groove (35b) and shakes off the remaining electrode material powder (100) within the powder receiving groove.
  • the bristle (37b) can be manufactured from various materials.
  • the second conveyor (40) serves to transport the electrode powder delivered from the first conveyor (30) to the pressing section (50).
  • the second conveyor (40) is equipped with a driving unit (41), a driving roll (42), a driven roll (43), and a transfer belt (45).
  • the drive roll (42) rotates by receiving rotational force from the drive unit (41). Both ends of the drive roll (42) are supported so as to be able to rotate about an axis on a vertical fixing plate (11a).
  • the driven roll (43) is arranged corresponding to the drive roll (42), and like the drive roll, both ends are supported so as to be axially rotatably on a vertical fixing plate (11a).
  • the driven roll (43) is located at a lower height than the drive roll (42).
  • a driven roll gear (44) is mounted on one end of the driven roll (43).
  • the driven roll gear (44) is located on the outside of one side of the vertical fixed plate (11a), rotates simultaneously with the driven roll (43), and meshes with the brush gear (48) described later.
  • the conveying belt (45) is a member that is wound around a driving roll (42) and a driven roll (43) and performs circular motion.
  • a protruding portion (45a) is formed on the surface of the conveying belt (45).
  • the protruding portion (45a) prevents the electrode powder from slipping. For example, it prevents the electrode powder from falling out in the width direction of the conveying belt (45).
  • the shape of the protruding portion (45a) can be varied as much as possible as long as it can perform this role. Since the protruding portion (45a) functions to stably move the electrode powder, the depth of the protruding portion (45a) can be smaller than that of the powder receiving groove (35b) and can be formed more densely.
  • the take-out belt (35) and the conveying belt (45) can be made of a material in which polyurethane protrusions are attached to a plastic material such as nylon.
  • a plastic material such as nylon.
  • the above-mentioned export belt (35) and transport belt (45) are made of various materials.
  • the supply amount of electrode powder can be controlled. For example, if the speed of the conveying belt is set slower than that of the discharge belt, the electrode powder accumulated on the conveying belt increases, and accordingly, a larger amount of electrode powder can be conveyed in the direction of the first and second pressure rolls.
  • the quantitative supply of electrode material powder can be controlled by adjusting the height of the blade (25e) and by varying the speed of the discharge belt (35) and the conveying belt (45).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The present invention relates to an apparatus for supplying a fixed quantity of an electrode material powder. The apparatus comprises: a hopper, which accommodates electrode material powder provided from the outside and discharges same downward; a first conveyor which is provided below the hopper, and which receives and transfers the electrode material powder discharged from the hopper; a transfer amount adjustment means for adjusting a transfer amount of the electrode material powder transferred through the first conveyor; a second conveyor for receiving and transferring the electrode material powder that passed through the first conveyor; and a pressing unit, which presses the electrode material powder transferred from the second conveyor so as to shape same into a film having a predetermined thickness. The apparatus for supplying a fixed quantity of an electrode material powder, according to the present invention, can adjust, in real time, a supply amount of an electrode material powder, and enables the manufacture of a dry electrode film with a uniform density and thickness by supplying an accurate volume of powder.

Description

전극재 파우더 정량 공급 장치Electrode powder quantitative supply device

본 발명은 전극재용 파우더 정량 공급 장치에 관한 것으로서, 보다 상세하게는, 전극재 파우더의 실시간 공급량 조절이 가능함은 물론, 정확한 부피의 파우더 공급을 통해 균일한 밀도와 두께의 건식 전극필름을 제조할 수 있게 하는, 전극재 파우더 정량 공급 장치에 관한 것이다.The present invention relates to a powder quantitative supply device for electrode materials, and more specifically, to a powder quantitative supply device for electrode materials that enables real-time control of the supply amount of the powder and manufacture of a dry electrode film with uniform density and thickness through supply of an accurate volume of powder.

리튬 이차전지는, 한 번 쓰고 버리는 일차전지와 달리, 충전하여 반복 재사용이 가능한 전지로서, 다른 이차전지 대비 높은 출력과 우수한 충방전 성능을 갖는다. 이에 따라 스마트폰이나 노트북컴퓨터 등의 모바일 IT기기 에서부터 전기 자동차용 동력원이나 풍력 또는 태양광 발전 등으로 생산한 전력을 저장하기 위한 저장장치에 이르기까지 다양한 분야에서 중요하게 사용되고 있다. Unlike disposable primary batteries, lithium secondary batteries can be recharged and reused repeatedly. They boast higher output and superior charge-discharge performance compared to other secondary batteries. Consequently, they are widely used in a variety of fields, from mobile IT devices like smartphones and laptops to power sources for electric vehicles and storage devices for power generated by wind and solar power.

이차전지는 양극,음극,전해질,분리막이라는 4대 구성 요소로 이뤄져 있다. 양극과 음극은 각 각 활물질,도전재,바인더를 용매 내에서 분산 내지 용해시켜 슬러리(Slurry)를 제조하고, 슬러리를 집전체상에 코팅한 후 건조(Dry), 압연(Pressing), 슬리팅(Sliting), 노칭(Notching)을 하는 전극공정을 거쳐서 조립공정, 활성화 공정을 통해 이차전지 셀(Cell)로 제작된다.Secondary batteries are composed of four major components: a cathode, an anode, an electrolyte, and a separator. The cathode and anode are each manufactured by dispersing or dissolving active materials, conductive materials, and binders in a solvent to create a slurry. This slurry is then coated onto a current collector, followed by an electrode process that includes drying, pressing, slitting, and notching. The resulting electrode is then assembled and activated to form a secondary battery cell.

그런데 상기한 바와 같이 용매를 이용하는 습식 전극 제조방식은 건조(Dry) 과정에서 핀홀이나 크랙과 같은 결함을 발생하는 경우가 있다However, as mentioned above, the wet electrode manufacturing method using a solvent may cause defects such as pinholes or cracks during the drying process.

핀홀이나 크랙은, 함유되어 있던 용매가 증발함에 따라 발생한다. 이에 더하여, 용매 증발 속도 차이에 의한 분체 부유현상도 발생하는데 분체 부유현상은 전극 품질을 저하시키는 원인이 된다.Pinholes and cracks occur as the solvent evaporates. Additionally, powder floating occurs due to differences in solvent evaporation rates, which degrades electrode quality.

상기한 문제들을 해결하기 위해, 용매를 이용하지 않고 전극을 제조하는 건식 제조 방법이 알려져 있다. 건식 제조 방법은, 활물질과 바인더와 도전재가 포함된 전극재 파우더를, 캘린더롤의 사이로 통과시키는 방식으로 이루어진다. 캘린더 롤을 통과한 전극재파우더는 일정두께를 갖는 건식 전극필름으로서 집전체에 적층 고정된다.To address the aforementioned issues, a dry manufacturing method for manufacturing electrodes without using solvents is known. This dry manufacturing method involves passing electrode powder containing an active material, a binder, and a conductive material through a calender roll. The electrode powder, having passed through the calender roll, is laminated and fixed to a current collector as a dry electrode film of a certain thickness.

이와 관련하여 국내 공개특허공보 제10-2022-0052852호 (이차전지용 건식 전극을 제조하기 위한 전극용 분체, 이의 제조방법, 이를 사용한 건식 전극의 제조방법, 건식 전극, 이를 포함하는 이차전지, 에너지 저장장치, 및 건식 전극 제조장치)가 개시된 바 있다.In this regard, Korean Patent Publication No. 10-2022-0052852 (Electrode powder for manufacturing dry electrode for secondary battery, manufacturing method thereof, manufacturing method of dry electrode using same, dry electrode, secondary battery including same, energy storage device, and dry electrode manufacturing device) has been disclosed.

개시된 건식 전극 제조장치는, 건식 전극의 제조장치로서, 활물질, 도전재, 및 바인더를 포함하는 합제 원료 물질들을 혼합하는 블렌더; 바인더를 섬유화시키기 위해, 혼합물을 혼련하여 혼합물 덩어리를 제조하는 니더; 혼합물 덩어리를 분쇄하여 전극용 분체를 형성하는 분쇄기; 전극용 분체를 합제필름으로 형성하는 캘린더(calender) 및 합제필름을 집전체의 적어도 일면에 위치시키고 라미네이션하는 라미네이션 롤을 구비한다.The disclosed dry electrode manufacturing device is a dry electrode manufacturing device, and comprises: a blender for mixing raw materials for a mixture including an active material, a conductive material, and a binder; a kneader for kneading the mixture to form a mixture lump to fiberize the binder; a crusher for crushing the mixture lump to form an electrode powder; a calender for forming the electrode powder into a mixture film; and a lamination roll for positioning and laminating the mixture film on at least one surface of a current collector.

한편, 상기한 합제필름에서 중요한 것은 두께 및 밀도의 균일성이다. 두께와 밀도가 부분적으로 다르지 않고, 모든 부분에서 균일해야 하는 것이다. 이러한 균일성을 위해서는 전극용 분체, 즉, 전극재 파우더의 정량 공급이 중요하다. 그런데 종래의 건식 전극 제조장치에서는 전극재 파우더를 정량으로 공급하기 위한 기술이 적용되어 있지 않다.Meanwhile, the uniformity of thickness and density in the composite film described above is crucial. Thickness and density must be uniform throughout, without any local variations. To achieve this uniformity, a quantitative supply of electrode powder, i.e., electrode material powder, is crucial. However, conventional dry electrode manufacturing equipment lacks the technology to quantitatively supply electrode material powder.

본 발명은 상기 문제점을 해소하고자 창출한 것으로서, 전극재 파우더의 실시간 공급량 조절이 가능함은 물론, 정확한 부피의 파우더 공급을 통해 균일한 밀도와 두께의 건식 전극 필름을 제조할 수 있게 하는, 전극재 파우더 정량 공급 장치를 제공함에 목적이 있다.The present invention was created to solve the above problems, and the purpose is to provide an electrode powder quantitative supply device that enables real-time control of the supply amount of electrode powder and manufacture of a dry electrode film of uniform density and thickness through supply of an accurate volume of powder.

상기 목적을 달성하기 위한 기술적 해결방법으로서의 본 발명의 전극재 파우더 정량 공급 장치는, 외부로부터 제공되는 전극재파우더를 수용하며 하향 배출하는 호퍼와; 호퍼의 하부에 설치되고 호퍼로부터 배출되는 전극재파우더를 받아 이송하는 제1컨베이어와; 제1컨베이어를 통해 이송되는 전극재파우더의 이송량을 조절하는 이송량조절수단과; 제1컨베이어를 통과한 전극재파우더를 전달받아 이송시키는 제2컨베이어와; 제2컨베이어로부터 전달된 전극재파우더를 가압하여 일정두께의 필름 형태로 성형하는 프레싱부가 포함된다.As a technical solution for achieving the above object, the electrode material powder quantitative supply device of the present invention includes a hopper that receives electrode material powder provided from the outside and discharges it downward; a first conveyor installed at the bottom of the hopper that receives and conveys the electrode material powder discharged from the hopper; a conveyance control means that controls the conveyance of the electrode material powder conveyed through the first conveyor; a second conveyor that receives and conveys the electrode material powder that has passed through the first conveyor; and a pressing unit that pressurizes the electrode material powder conveyed from the second conveyor and forms it into a film shape of a predetermined thickness.

또한, 상기 호퍼에는, 전극재파우더의 배출을 유도하는 바이브레이터가 장착된다.Additionally, the hopper is equipped with a vibrator that induces discharge of electrode powder.

상기 제1컨베이어는; 구동부로부터 동력을 전달받아 회전하는 구동롤, 구동롤에 대응 배치되는 종동롤, 구동롤 및 종동롤에 지지되며 순환운동 하는 반출벨트를 구비하고, 상기 반출벨트의 표면에는, 호퍼로부터 배출된 전극재파우더를 수용하는 다수의 파우더수용홈이 형성된다.The above first conveyor comprises a drive roll that rotates by receiving power from a drive unit, a driven roll arranged corresponding to the drive roll, and a discharge belt that is supported by the drive roll and the driven roll and rotates, and a plurality of powder receiving grooves for receiving electrode powder discharged from a hopper are formed on the surface of the discharge belt.

상기 파우더수용홈은, 반출벨트의 폭방향으로 연장되고 일정피치 간격을 가지며, 동일한 용적의 공간을 제공한다.The above powder receiving groove extends in the width direction of the conveying belt, has a constant pitch interval, and provides a space of the same volume.

상기 이송량조절수단은, 이송 중의 전극재파우더의 상측부를 걷어내어 전극재파우더의 이송 분량을 조절하는 것으로서, 반출벨트 상에서 승강 가능한 블레이드와, 블레이드를 승강운동시켜, 반출벨트에 대한 블레이드의 간격을 조절하는 높이조절부를 포함한다.The above-mentioned transport amount control means controls the transport amount of electrode powder by removing the upper part of the electrode powder during transport, and includes a blade that can be raised and lowered on a transport belt, and a height control unit that raises and lowers the blade to control the gap between the blades with respect to the transport belt.

상기 제1컨베이어의 말단부에는, 파우더수용홈 내의 전극재파우더를 털어내어 전극재파우더를 제2컨베이어로 낙하시키는 제1브러싱부가 구비된다.At the end of the first conveyor, a first brushing unit is provided to shake off the electrode powder in the powder receiving groove and drop the electrode powder onto the second conveyor.

상기 제2컨베이어는; 구동부로부터 회전력을 전달받아 회전하는 구동롤, 구동롤에 대응 배치되는 종동롤, 구동롤 및 종동롤에 감기며 순환운동 하는 이송벨트를 구비하고, 이송벨트의 표면에는, 전극재파우더의 슬립을 방지하는 요철부가 형성된다.The above second conveyor is equipped with a drive roll that rotates by receiving rotational force from a drive unit, a driven roll arranged corresponding to the drive roll, and a conveying belt that is wound around the drive roll and the driven roll and rotates, and a rough portion is formed on the surface of the conveying belt to prevent slipping of the electrode powder.

상기 프레싱부는, 일정간격 이격되고 전극재파우더를 통과시키며 압착하는 한 쌍의 가압롤을 포함한다.The above pressing unit includes a pair of pressure rolls spaced apart at a certain interval and passing and pressing electrode powder.

상기와 같이 이루어지는 본 발명의 전극재 파우더 정량 공급 장치는, 전극재 파우더의 실시간 공급량 조절이 가능함은 물론, 정확한 부피의 파우더 공급을 통해 균일한 밀도와 두께의 건식 전극필름을 제조할 수 있게 한다.The electrode material powder quantitative supply device of the present invention, which is constructed as described above, not only enables real-time control of the supply amount of electrode material powder, but also enables the production of a dry electrode film of uniform density and thickness through the supply of an accurate volume of powder.

또한, 일정량의 파우더를 길이방향으로 연속적으로 공급할 수 있으므로 길이방향으로 일정한 두께의 전극필름을 제조할 수 있게 된다. In addition, since a certain amount of powder can be continuously supplied in the longitudinal direction, an electrode film of a certain thickness in the longitudinal direction can be manufactured.

도 1은 본 발명의 일 실시예에 따른 전극재 파우더 정량 공급 장치의 사시도이다.Figure 1 is a perspective view of an electrode material powder quantitative supply device according to one embodiment of the present invention.

도 2는 도 1에 도시한 정량 공급 장치의 전체 구성과 작동 방식을 설명하기 위한 도면이다.Fig. 2 is a drawing for explaining the overall configuration and operation method of the quantitative supply device shown in Fig. 1.

도 3은 도 2의 제1,2브러시의 연동 방식을 설명하기 위한 도면이다.Figure 3 is a drawing for explaining the interlocking method of the first and second brushes of Figure 2.

도 4는 도 2에 도시한 호퍼의 세부 구성을 도시한 도면이다.Figure 4 is a drawing showing the detailed configuration of the hopper shown in Figure 2.

도 5는 도 4의 호퍼의 동작을 설명하기 위한 블록도이다.Figure 5 is a block diagram for explaining the operation of the hopper of Figure 4.

도 6은 도 2에 도시한 스크레이퍼의 구성을 나타내 보인 도면이다.Figure 6 is a drawing showing the configuration of the scraper illustrated in Figure 2.

도 7a 및 도 7b는 도 6의 스크레이퍼를 통한 전극재 파우더의 공급량 조절 방식을 설명하기 위한 도면이다.FIG. 7a and FIG. 7b are drawings for explaining a method for controlling the supply amount of electrode material powder through the scraper of FIG. 6.

도 8은 도 2의 제1브러싱부의 동작을 설명하기 위한 도면이다.Fig. 8 is a drawing for explaining the operation of the first brushing unit of Fig. 2.

이하, 본 발명에 따른 하나의 실시예를 첨부된 도면을 참조하여 보다 상세히 설명하기로 한다.Hereinafter, one embodiment according to the present invention will be described in more detail with reference to the attached drawings.

도 1은 본 발명의 일 실시예에 따른 전극재 파우더 정량 공급 장치(10)의 사시도이고, 도 2는 정량 공급 장치의 전체 구성과 작동 방식을 설명하기 위한 도면이다. 또한, 도 3은 도 2의 제1,2브러시의 연동 방식을 설명하기 위한 도면이다. 그리고, 도 4는 도 2에 도시한 호퍼의 세부 구성을 도시한 도면이고, 도 5는 도 4의 호퍼의 동작을 설명하기 위한 블록도이다. 또한, 도 6은 도 2에 도시한 스크레이퍼의 구성을 나타내 보인 도면이며, 도 7a 및 도 7b는 도 6의 스크레이퍼를 통한 전극재 파우더의 공급량 조절 방식을 설명하기 위한 도면이다. 또한, 도 8은 도 2의 제1브러싱부(37)의 동작을 설명하기 위한 도면이다.FIG. 1 is a perspective view of an electrode powder quantitative supply device (10) according to one embodiment of the present invention, and FIG. 2 is a drawing for explaining the overall configuration and operation method of the quantitative supply device. In addition, FIG. 3 is a drawing for explaining the interlocking method of the first and second brushes of FIG. 2. In addition, FIG. 4 is a drawing for illustrating a detailed configuration of the hopper illustrated in FIG. 2, and FIG. 5 is a block diagram for explaining the operation of the hopper of FIG. 4. In addition, FIG. 6 is a drawing showing the configuration of the scraper illustrated in FIG. 2, and FIGS. 7a and 7b are drawings for explaining a method for controlling the supply amount of electrode powder through the scraper of FIG. 6. In addition, FIG. 8 is a drawing for explaining the operation of the first brushing unit (37) of FIG. 2.

도시한 바와 같이, 본 실시예에 따른 전극재 파우더 정량 공급장치(10)는, 지지구조체(11), 호퍼(13), 제1컨베이어(30), 이송량조절수단, 제2컨베이어(40), 프레싱부를 갖는다.As shown, the electrode material powder quantitative supply device (10) according to the present embodiment has a support structure (11), a hopper (13), a first conveyor (30), a transfer amount control means, a second conveyor (40), and a pressing unit.

지지구조체(11)는, 일정두께를 갖는 두 개의 수직고정판(11a)을 포함한다. 수직고정판(11a)은 상호 평행하게 이격되며, 그 사이에 상기한 호퍼, 제1,2컨베이어, 이송량조절수단을 수용하며 지지력을 제공한다.The support structure (11) includes two vertical fixing plates (11a) having a certain thickness. The vertical fixing plates (11a) are spaced apart from each other in parallel, and accommodate the above-mentioned hopper, first and second conveyors, and the transport amount control means therebetween, and provide support.

호퍼(13)는, 외부로부터 제공되는 전극재파우더(100)를 일단 수용하며 출구(13c)를 통해 하부로 배출한다. 출구는 수평인 바닥면을 기준으로 각도 θ 만큼 기울어져 있다. 상기 각도는 5도 내지 15도 일 수 있다. 호퍼(13)는 깔때기 형상의 모양일 수 있다. 이 경우, 호퍼의 사이각은 90도 미만, 예를 들어 50도 내지 80도로 설계할 수 있다. 상기 호퍼의 사이각이 90도 이상이면, 전극재파우더가 서로 뭉쳐서 내려가질 못하는 문제점이 발생할 수 있고, 호퍼의 사이각이 너무 작으면 필요한 양의 전극재파우더를 호퍼가 충진할 수 없기 때문이다.The hopper (13) receives electrode powder (100) provided from the outside and discharges it downward through the outlet (13c). The outlet is inclined at an angle θ with respect to the horizontal floor surface. The angle may be 5 to 15 degrees. The hopper (13) may have a funnel shape. In this case, the angle between the hoppers may be designed to be less than 90 degrees, for example, 50 to 80 degrees. If the angle between the hoppers is 90 degrees or more, a problem may occur in which the electrode powders clump together and cannot descend, and if the angle between the hoppers is too small, the hopper cannot be filled with the required amount of electrode powder.

호퍼(13)의 공간부(13a)은, 수직고정판(11a)과 두 장의 경사판(13b)이 이루는 공간이다. 경사판(13b)은 대략 60도의 사이각을 갖는 판상 부재이며 상호 대응한다. 결국, 호퍼(13)는 수직고정판(11a)의 일부와 경사판(13b)으로 이루어지는 요소이다. The space (13a) of the hopper (13) is a space formed by a vertical fixed plate (11a) and two inclined plates (13b). The inclined plates (13b) are plate-shaped members having an angle of approximately 60 degrees and correspond to each other. Ultimately, the hopper (13) is an element formed by a portion of the vertical fixed plate (11a) and the inclined plates (13b).

아울러 일측 수직고정판(11a) 중 공간부(13a)을 커버하는 부분에는 관찰윈도우(12)가 마련되어 있다. 관찰윈도우(12)는 공간부(13a)에 수용되어 있는 전극재파우더(100)의 잔량을 외부로 보여주는 투명창이다. 작업자는 관찰윈도우(12)를 통해 전극재파우더(100)의 잔량을 언제든지 확인할 수 있다.In addition, an observation window (12) is provided in the portion of the vertical fixing plate (11a) that covers the space portion (13a). The observation window (12) is a transparent window that shows the remaining amount of electrode powder (100) contained in the space portion (13a) to the outside. The operator can check the remaining amount of electrode powder (100) at any time through the observation window (12).

그리고 호퍼 내측 경사판(13b) 내지 호퍼를 이루어 공간부(13a)를 형성하는 수직고정판(11a)에는 하나 이상의 레벨센서(15)가 설치된다. 레벨센서(15)는 전극재파우더(100)의 잔량을 센싱하고 센싱정보를 컨트롤러(21)로 전달한다. 작업자는 스마트폰으로 무선 접속하여 컨트롤러(21)에서 실시간 제공되는 전극재파우더(100) 잔량정보를 확인할 수도 있다.And, one or more level sensors (15) are installed on the hopper inner inclined plate (13b) or the vertical fixed plate (11a) forming the space (13a) that forms the hopper. The level sensor (15) senses the remaining amount of electrode powder (100) and transmits the sensing information to the controller (21). The worker can also check the remaining amount of electrode powder (100) provided in real time from the controller (21) by wirelessly connecting with a smartphone.

또한 양측 경사판(13b)에는, 전극재파우더(100)의 배출을 유도하는 바이브레이터(17)가 장착된다. 바이브레이터(17)는 호퍼(13)에 진동에너지를 가하여 전극재파우더(100)가 보다 용이하게 배출되게 한다. 가령, 전극재파우더(100)가 뭉쳐서 잘 내려가지 않을 때, 진동을 강하여 배출을 유도하는 것이다. 바이브레이터(17)도 컨트롤러(21)에 의해 제어된다.In addition, a vibrator (17) is mounted on the two-sided inclined plates (13b) to induce discharge of the electrode powder (100). The vibrator (17) applies vibration energy to the hopper (13) to facilitate discharge of the electrode powder (100). For example, when the electrode powder (100) is clumped together and does not flow down easily, the vibration is strengthened to induce discharge. The vibrator (17) is also controlled by the controller (21).

호퍼(13)의 상부에는 가압유닛(19)이 설치된다. 가압유닛(19)은 경사판(13b) 및 수직고정판(11a)의 상단부에 지지되고 공간부(13a)를 밀폐한다. 가압유닛(19)은 공간부(13a) 내부의 압력을 조절하여, 전극재파우더(100)가 일정한 압력으로 배출되게 한다. A pressurizing unit (19) is installed on the upper part of the hopper (13). The pressurizing unit (19) is supported on the upper part of the inclined plate (13b) and the vertical fixing plate (11a) and seals the space (13a). The pressurizing unit (19) regulates the pressure inside the space (13a) so that the electrode powder (100) is discharged at a constant pressure.

전극재파우더가 배출되는 호퍼의 출구부는 반출벨트와 동일한 간극을 가지도록, 호퍼의 출구부는 반출벨트와 동일한 경사를 가지고 형성될 수 있다. The outlet of the hopper from which the electrode powder is discharged can be formed to have the same gap as the discharge belt, and the outlet of the hopper can be formed to have the same slope as the discharge belt.

전극재파우더(100)는 중력의 작용에 의해 하부로 빠져 제1컨베이어(30), 보다 정확하게는 제1컨베이어의 반출벨트에 로딩되는데, 공간부(13a) 내의 전극재파우더(100)의 양이 많을 때에는 전체 중량이 무거워 (잔량이 얼마 없을 때에 비해) 상대적으로 큰 압력으로 배출된다. 즉, 전극재파우더(100)의 잔량이 얼마 없을 때의 제1컨베이어(30)를 누르는 압력과, 전극재파우더(100)의 잔량이 상대적으로 많을 때의 제1컨베이어를 누르는 압력에 차이가 있을 수밖에 없다. The electrode powder (100) falls downward due to the action of gravity and is loaded onto the first conveyor (30), more precisely, onto the discharge belt of the first conveyor. When the amount of electrode powder (100) in the space (13a) is large, the total weight is heavy and it is discharged with a relatively large pressure (compared to when there is not much remaining amount). In other words, there is bound to be a difference between the pressure pressing the first conveyor (30) when there is not much remaining electrode powder (100) and the pressure pressing the first conveyor when there is a relatively large remaining amount of electrode powder (100).

가압유닛(19)은 이러한 압력 차이를 줄이는 역할을 한다. 즉, 공간부(13a) 내의 전극재파우더(100)의 잔량이 점차 줄어듦에 맞추어 공간부(13a) 내부의 압력을 상승시키는 것이다. 공간부의 압력이 증가하면 증가된 압력이 전극재파우더(100)를 하부로 밀어내므로, 결국 제1컨베이어에 가해지는 힘은 일정하다. 가압유닛(19)도 컨트롤러(21)에 의해 제어된다.The pressurizing unit (19) serves to reduce this pressure difference. That is, it increases the pressure inside the space (13a) in accordance with the gradual decrease in the remaining amount of electrode powder (100) within the space (13a). As the pressure in the space increases, the increased pressure pushes the electrode powder (100) downward, so that the force applied to the first conveyor is ultimately constant. The pressurizing unit (19) is also controlled by the controller (21).

상기 가압유닛(19)은 비접촉방식으로 직접적으로 전극재파우더에 접촉하지 않은 상태로 전극재파우더에 압력을 제공할 수 있다. 이 경우, 상기 가압유닛(19)은 일정압력의 에어를 호퍼방향으로 공급하여서, 전극재파우더의 압력을 제어할 수 있다. 비접촉방식으로 전극재파우더에 압력을 제공하면, 전극재파우더의 뭉침 현상을 방지할 수 있다. 한편, 가압유닛은 전극재파우더에 직접 접촉하여서 압력을 제공할 수도 있다. The above pressurizing unit (19) can provide pressure to the electrode powder without directly contacting the electrode powder in a non-contact manner. In this case, the pressurizing unit (19) can control the pressure of the electrode powder by supplying air at a certain pressure toward the hopper. By providing pressure to the electrode powder in a non-contact manner, the agglomeration of the electrode powder can be prevented. Meanwhile, the pressurizing unit can also provide pressure by directly contacting the electrode powder.

제1컨베이어(30)는, 호퍼(13)의 하부에 설치되고 호퍼로부터 배출되는 전극재파우더를 받아 화살표 a방향으로 이송시킨다.The first conveyor (30) is installed at the bottom of the hopper (13) and receives the electrode powder discharged from the hopper and transports it in the direction of arrow a.

제1컨베이어(30)는, 구동부(31), 구동롤(32), 종동롤(33), 반출벨트(35)를 포함한다.The first conveyor (30) includes a driving unit (31), a driving roll (32), a driven roll (33), and a discharge belt (35).

구동부(31)는 일측 수직고정판(11a)의 외측에 고정되며 회전력을 출력한다. 구동부(31)에는 서보모터(31a)와 감속기(31b)가 포함된다. 서보모터(31a)는 컨트롤러(21)에 의해 동작한다. 서보모터(31a)의 회전속도는 컨트롤러(21)에 의해 조절된다. The driving unit (31) is fixed to the outside of a vertical fixing plate (11a) on one side and outputs rotational force. The driving unit (31) includes a servo motor (31a) and a reducer (31b). The servo motor (31a) is operated by a controller (21). The rotational speed of the servo motor (31a) is controlled by the controller (21).

구동롤(32)은 양단부가 수직고정판(11a)에 축회전 가능하게 지지되며 감속기로부터 회전력을 전달받아 회전한다. The drive roll (32) is supported at both ends so as to be axially rotatably supported on a vertical fixed plate (11a) and rotates by receiving rotational force from a reducer.

또한 종동롤(33)은 구동롤(32)에 대응하며 구동롤(32)에 비해 상대적으로 낮은 고도에 배치된다. 구동롤(32)과 종동롤(33)을 연결하는 직선은 호퍼(13) 출구(13c)의 경사각 θ과 같다. 그리고 종동롤(33)의 일단부에는 종동롤기어(34)가 장착된다. 종동롤기어(34)는 수직고정판(11a)의 외측에 위치하며 종동롤(33)과 동시에 회전하며 후술하는 브러시기어(38)에 치합한다.In addition, the driven roll (33) corresponds to the drive roll (32) and is placed at a relatively lower altitude than the drive roll (32). The straight line connecting the drive roll (32) and the driven roll (33) is equal to the inclination angle θ of the outlet (13c) of the hopper (13). In addition, a driven roll gear (34) is mounted on one end of the driven roll (33). The driven roll gear (34) is located on the outside of the vertical fixing plate (11a), rotates simultaneously with the driven roll (33), and meshes with the brush gear (38) described later.

반출벨트(35)는, 종동롤, 구동롤 및 종동롤에 지지되며 순환운동 하는 벨트이다. 반출벨트(35)는 구동롤(32)와 종동롤(33)에 걸쳐진 상태로 순환운동하며 전극재파우더(100)를 화살표 a방향으로 운반한다. 제1컨베이어(30)에 의해 이송되는 전극재파우더(100)는 제2컨베이어(40)로 이동한 후 프레싱부(50)를 통과하며 필름 형상으로 압연된다.The take-out belt (35) is a belt that is supported by a driven roll, a driving roll, and a driven roll and moves in a circular motion. The take-out belt (35) moves in a circular motion while being straddled by the driving roll (32) and the driven roll (33) and transports the electrode powder (100) in the direction of arrow a. The electrode powder (100) transported by the first conveyor (30) moves to the second conveyor (40) and then passes through the pressing section (50) and is rolled into a film shape.

특히 반출벨트(35)의 표면에는 파우더수용홈(35b)이 형성되어 있다. 파우더수용홈(35b)은 호퍼(13)로부터 배출된 전극재파우더를 수용하는 홈이다. 파우더수용홈(35b)은 반출벨트(35)의 폭방향으로 연장되고 일정피치 간격을 갖는다. In particular, a powder receiving groove (35b) is formed on the surface of the discharge belt (35). The powder receiving groove (35b) is a groove that receives electrode powder discharged from the hopper (13). The powder receiving groove (35b) extends in the width direction of the discharge belt (35) and has a constant pitch interval.

호퍼(13)로부터 배출되는 전극재파우더(100)는 파우더수용홈(35b)에 수용된 상태로 이송된다. 모든 파우더수용홈(35b)의 용적은 동일하다. 따라서, 도 7a에 도시한 바와 같이, 각 파우더수용홈(35b)에 전극재파우더(100)를 완전히 채운다면, 반출벨트(35)의 회전속도와의 계산을 통해, 전극재파우더(100)의 부피를 계산할 수 있다. 반출벨트(35)의 회전속도가 빠를수록 전극재파우더(100)의 반출 부피가 많아짐은 당연하다.The electrode powder (100) discharged from the hopper (13) is transported in a state accommodated in the powder receiving grooves (35b). The volume of all powder receiving grooves (35b) is the same. Therefore, as illustrated in Fig. 7a, if each powder receiving groove (35b) is completely filled with the electrode powder (100), the volume of the electrode powder (100) can be calculated through calculation with the rotation speed of the discharge belt (35). Naturally, the faster the rotation speed of the discharge belt (35), the larger the discharge volume of the electrode powder (100).

파우더수용홈(35b)은 반출벨트(35)의 길이방향으로 동일한 간격으로 동일한 크기의 홈이 형성된다. 이에 따라서 반출벨트의 길이방향으로도 동일한 용량의 전극재파우더를 이동시킬 수 있다. 이는 결과적으로 길이방향으로 동일한 두께의 전극 필름을 형성시킬 수 있게 된다. The powder receiving grooves (35b) are formed with the same size and at the same intervals in the longitudinal direction of the discharge belt (35). Accordingly, the same capacity of electrode powder can be moved in the longitudinal direction of the discharge belt. Consequently, an electrode film with the same thickness can be formed in the longitudinal direction.

전극재파우더(100)의 단위 시간 당 반출 이송량을 조절하기 위한 또 하나의 방법은, 전극재파우더(100)의 높이(도 7b의 H) 조절이다. 반출벨트의 회전속도가 동일한 조건에서, 반출벨트(35)의 돌출부(35c)로부터 전극재파우더(100)의 높이(H)를 높게 할수록 반출량이 많아진다. 상기 높이(H)의 조절은, 후술하는 높이조절부인 스크레이퍼(25)에 의해 이루어진다.Another method for controlling the amount of electrode powder (100) transported per unit time is to control the height of the electrode powder (100) (H in FIG. 7b). Under the condition that the rotation speed of the transport belt is the same, the higher the height (H) of the electrode powder (100) from the protrusion (35c) of the transport belt (35), the greater the amount transported. The height (H) is controlled by a scraper (25), which is a height control part described later.

결국, 반출벨트(35)의 회전속도와 전극재파우더(100)의 적재 높이(H)조절을 동시에 조절할 경우, 전극재파우더(100)의 이송량 조절은 자유롭다.Ultimately, when the rotation speed of the transport belt (35) and the loading height (H) of the electrode powder (100) are simultaneously adjusted, the transport amount of the electrode powder (100) can be freely adjusted.

한편, 이송량조절수단은, 제1컨베이어(30)를 통해 이송되는 전극재파우더의 이송량을 조절한다. 즉, 반출벨트(35)에 실려 호퍼(13) 하부에서 나오는 전극재파우더의 상측부를 걷어내어 전극재파우더의 이송 분량을 조절하는 것이다.Meanwhile, the transport amount control means controls the transport amount of electrode powder transported through the first conveyor (30). That is, the upper part of the electrode powder coming out from the lower part of the hopper (13) on the discharge belt (35) is removed to control the transport amount of the electrode powder.

이송량조절수단은, 도 6에 도시한 바와 같이, 블레이드(25e)와 높이조절부를 갖는다. 또한 높이조절부에는 높이조절모터(25a)와 스크류로드(25b)와 캐리어(25c)가 포함된다.The transport amount control means has a blade (25e) and a height control unit, as shown in Fig. 6. The height control unit also includes a height control motor (25a), a screw rod (25b), and a carrier (25c).

높이조절모터(25a)는 컨트롤러(21)에 의해 작동하는 서모모터이다. 높이조절모터(25a)는 호퍼의 경사판(13b) 외측 하단부에 장착된다. 높이조절모터(25a)는 컨트롤러(21)의 제어신호를 받아 동작하여 스크류로드(25b)를 양방향으로 축회전 시킨다.The height adjustment motor (25a) is a thermomotor operated by the controller (21). The height adjustment motor (25a) is mounted on the outer lower part of the hopper's inclined plate (13b). The height adjustment motor (25a) operates by receiving a control signal from the controller (21) to rotate the screw rod (25b) in both directions.

스크류로드(25b)는 수나사산이 형성되어 있는 리드스크류이며 캐리어(25c)와 치합한다. 캐리어(25c)는 스크류로드(25b)의 축회전에 의해 직선운동한다. 또한 캐리어(25c)는 블레이드(25e)와 결합한다. 캐리어(25c)의 직선 운동에 따라 블레이드(25e)가 화살표 d방향으로 하강하거나, 반대 방향으로 상승할 수 있다.The screw rod (25b) is a lead screw with a male thread formed thereon and engages with the carrier (25c). The carrier (25c) moves linearly by the axial rotation of the screw rod (25b). In addition, the carrier (25c) is engaged with the blade (25e). Depending on the linear movement of the carrier (25c), the blade (25e) can descend in the direction of arrow d or rise in the opposite direction.

블레이드(25e)는 높이조절모터(25a)에 의해 승강하는 판상부재이다. 반출벨트(35)에 실려 호퍼(13)로부터 빠져 나오는 전극재파우더(100)는 블레이드(25e)의 하단부를 통과한다. 블레이드(25e)의 위치조절을 통해 상기한 높이(도 7b의 H)를 조절할 수 있는 것이다. 도 6은 블레이드(25e)가 최대한 하강하여 블레이드(25e)의 하단부가 돌출부(35c)에 거의 닿은 모습을 보여준다. 블레이드(25e)는 실리콘이나 고무 등 탄성 변형 가능한 부재로 제작 가능하다. 경우에 따라 금속판으로 제작할 수도 있다.The blade (25e) is a plate-shaped member that is raised and lowered by a height adjustment motor (25a). The electrode powder (100) that is carried on the discharge belt (35) and exits the hopper (13) passes through the lower part of the blade (25e). The height (H in FIG. 7b) can be adjusted by adjusting the position of the blade (25e). FIG. 6 shows a state in which the blade (25e) is lowered to the maximum extent so that the lower part of the blade (25e) almost touches the protrusion (35c). The blade (25e) can be manufactured from an elastically deformable material such as silicone or rubber. In some cases, it can also be manufactured from a metal plate.

도 7a는 상기한 바와 같이, 블레이드(25e)의 하단부가 돌출부(35c)에 최대한 근접한 상태에서, 블레이드(25e)의 하부를 통과한 반출벨트(35)의 모습을 보여준다. 전극재파우더(100)가 최대한 걷어내어져 파우더수용홈(35b)에만 수용되어 있다. As described above, Fig. 7a shows the appearance of the discharge belt (35) passing through the lower part of the blade (25e) with the lower part of the blade (25e) as close as possible to the protrusion (35c). The electrode powder (100) is removed as much as possible and is accommodated only in the powder accommodation groove (35b).

또한 도 7b는 블레이드(25e)를 높이 H 만큼 상승시킨 상태에서 블레이드(25e)의 하부를 통과한 반출벨트(35)의 모습을 나타낸다. 도시한 바와 같이 전극재파우더(100)의 상면이 돌출부(35c)로부터 높이 H만큼 올라가 있다.Also, Fig. 7b shows the appearance of the discharge belt (35) that passes through the lower part of the blade (25e) while the blade (25e) is raised to a height H. As shown, the upper surface of the electrode powder (100) is raised from the protrusion (35c) to a height H.

도 2의 도면부호 27은 처짐방지부이다. 처짐방지부(27)는, 반출벨트(35)가 전극재파우더(100)의 무게에 의해 하부로 쳐지는 것을 방지한다. 이러한 역할을 할 수 있는 한 처짐방지부의 구성은 얼마든지 달라질 수 있다. 본 실시예에서의 처짐방지부(27)는 다수의 받침롤(27a)로 이루어진다. 받침롤(27a)은 최대한 밀집된 상태로 반출벨트(35)를 지지한다. 상기 받침롤(27a)은 반출벨트(35)와의 마찰을 줄여서, 반출벨트의 손상을 방지할 수 있다. Drawing reference numeral 27 in Fig. 2 is a sagging prevention unit. The sagging prevention unit (27) prevents the discharge belt (35) from sagging downward due to the weight of the electrode powder (100). The configuration of the sagging prevention unit may vary as long as it can perform this role. The sagging prevention unit (27) in the present embodiment is composed of a plurality of support rolls (27a). The support rolls (27a) support the discharge belt (35) in a state where they are packed as densely as possible. The support rolls (27a) reduce friction with the discharge belt (35), thereby preventing damage to the discharge belt.

이와 달리 처짐방지부는 강성을 가진 판 형상으로 반출벨트(35)를 지지할 수도 있다. In contrast, the sagging prevention member may support the export belt (35) in the shape of a rigid plate.

상기 제1컨베이어(30)의 말단부에는 제1브러싱부(37)가 구비된다. 제1브러싱부(37)는, 파우더수용홈(35b) 내의 전극재파우더(100)를 털어내어 전극재파우더가, 남김없이, 제2컨베이어(40)로 낙하하게 한다. 반출벨트(35)가 종동롤(33)을 감아 돌 때 대부분의 전극재파우더(100)는 중력의 작용에 의해 낙하하여 제2컨베이어(40)로 이동한다. 하지만, 파우더수용홈(35b)의 내부에 있던 전극재파우더는, 자체의 뭉침성에 의해 파우더수용홈(35b)내에 잔류할 수 있다. 제1브러싱부(37)가 잔류 전극재파우더를 파우더수용홈(35b)로부터 쓸어내는 역할을 한다.A first brushing unit (37) is provided at the end of the first conveyor (30). The first brushing unit (37) sweeps away the electrode powder (100) within the powder receiving groove (35b) so that the electrode powder falls to the second conveyor (40) without any residue. When the discharge belt (35) winds around the driven roll (33), most of the electrode powder (100) falls due to gravity and moves to the second conveyor (40). However, the electrode powder within the powder receiving groove (35b) may remain within the powder receiving groove (35b) due to its own clumping properties. The first brushing unit (37) sweeps away the remaining electrode powder from the powder receiving groove (35b).

제1브러싱부(37)는, 브러시축(37a), 브리슬(37b), 브러시기어(38)를 포함한다. 브러시축(37a)은 양단부가 수직고정판(11a)에 축회전 가능하게 설치된 샤프트이고, 일단부가 브러시기어(38)에 고정된다. 브러시기어(38)는 종동롤기어(34)에 치합하므로, 결국 제1컨베이어(30)의 작동 시 브러시축(37a)이 동시에 축회전 한다.The first brushing unit (37) includes a brush shaft (37a), a bristles (37b), and a brush gear (38). The brush shaft (37a) is a shaft with both ends rotatably installed on a vertical fixing plate (11a), and one end is fixed to the brush gear (38). The brush gear (38) meshes with the driven roller gear (34), so that the brush shaft (37a) rotates simultaneously when the first conveyor (30) is in operation.

브리슬(37b)은 브러시축(37a)에 고정된, 말하자면, 브러시 모(毛)이다. 브리슬(37b)은 브러시축(37a)의 회전 시 도 8에 도시한 바와 같이, 파우더수용홈(35b)의 내부에 도달하여 파우더수용홈 내의 잔류 전극재파우더(100)를 털어낸다. 브리슬(37b)은 다양한 소재로 제작 가능하다.The bristle (37b) is, so to speak, a brush hair fixed to the brush shaft (37a). As shown in Fig. 8, when the brush shaft (37a) rotates, the bristle (37b) reaches the inside of the powder receiving groove (35b) and shakes off the remaining electrode material powder (100) within the powder receiving groove. The bristle (37b) can be manufactured from various materials.

한편, 제2컨베이어(40)는, 제1컨베이어(30)로부터 전달된 전극재파우더를 프레싱부(50) 측으로 이송시키는 역할을 한다.Meanwhile, the second conveyor (40) serves to transport the electrode powder delivered from the first conveyor (30) to the pressing section (50).

제2컨베이어(40)는, 구동부(41), 구동롤(42), 종동롤(43), 이송벨트(45)를 구비한다.The second conveyor (40) is equipped with a driving unit (41), a driving roll (42), a driven roll (43), and a transfer belt (45).

구동부(41)는 서보모터(41a)와 감속기(41b)를 갖는다. 서보모터(41a)는 컨트롤러(21)의 제어신호를 받아 회전력을 출력한다. 서보모터(41a)의 회전력은 감속기(41b)를 통해 구동롤(42)로 전달된다.The driving unit (41) has a servo motor (41a) and a reducer (41b). The servo motor (41a) receives a control signal from the controller (21) and outputs rotational force. The rotational force of the servo motor (41a) is transmitted to the driving roll (42) through the reducer (41b).

구동롤(42)은 구동부(41)로부터 회전력을 전달받아 회전한다. 구동롤(42)의 양단부는 수직고정판(11a)에 축회전 가능하게 지지된다.The drive roll (42) rotates by receiving rotational force from the drive unit (41). Both ends of the drive roll (42) are supported so as to be able to rotate about an axis on a vertical fixing plate (11a).

또한 종동롤(43)은 구동롤(42)에 대응 배치되며, 구동롤과 마찬가지로 양단부가 수직고정판(11a)에 축회전 가능하게 지지된다. 종동롤(43)은 구동롤(42) 보다 낮은 고도에 위치한다. In addition, the driven roll (43) is arranged corresponding to the drive roll (42), and like the drive roll, both ends are supported so as to be axially rotatably on a vertical fixing plate (11a). The driven roll (43) is located at a lower height than the drive roll (42).

아울러, 종동롤(43)의 일단부에는 종동롤기어(44)가 장착된다. 종동롤기어(44)는 일측 수직고정판(11a)의 외측에 위치하며 종동롤(43)과 동시에 회전하며 후술하는 브러시기어(48)에 치합한다.In addition, a driven roll gear (44) is mounted on one end of the driven roll (43). The driven roll gear (44) is located on the outside of one side of the vertical fixed plate (11a), rotates simultaneously with the driven roll (43), and meshes with the brush gear (48) described later.

이송벨트(45)는, 구동롤(42) 및 종동롤(43)에 감기며 순환운동 하는 부재이다. 또한, 이송벨트(45)의 표면에는 요철부(45a)가 형성되어 있다. 요철부(45a)는 전극재파우더의 슬립을 방지한다. 가령, 전극재파우더가 이송벨트(45)의 폭방향 바깥으로 빠지는 것을 막는 것이다. 이러한 역할을 할 수 있는 한 요철부(45a)의 형상은 얼마든지 달라질 수 있다. 상기 요철부(45a)는 전극재파우더를 안정적으로 이동시키는 기능을 하므로, 상기 요철부(45a)의 깊이는 파우더수용홈(35b)보다 작고, 더 촘촘히 형성될 수 있다. 상기 반출벨트(35) 및 이송벨트(45)는 나일론 등의 플라스틱 재질에 폴리우레탄 요철이 부착된 재질을 사용할 수 있다. 그러나 상기 반출벨트(35) 및 이송벨트(45)는 다양한 재질로 이루어짐은 당연하다. The conveying belt (45) is a member that is wound around a driving roll (42) and a driven roll (43) and performs circular motion. In addition, a protruding portion (45a) is formed on the surface of the conveying belt (45). The protruding portion (45a) prevents the electrode powder from slipping. For example, it prevents the electrode powder from falling out in the width direction of the conveying belt (45). The shape of the protruding portion (45a) can be varied as much as possible as long as it can perform this role. Since the protruding portion (45a) functions to stably move the electrode powder, the depth of the protruding portion (45a) can be smaller than that of the powder receiving groove (35b) and can be formed more densely. The take-out belt (35) and the conveying belt (45) can be made of a material in which polyurethane protrusions are attached to a plastic material such as nylon. However, it is natural that the above-mentioned export belt (35) and transport belt (45) are made of various materials.

또한, 상기 반출벨트(35) 및 이송벨트(45)의 속도를 조절하면, 전극재파우더의 공급량을 조절할 수 있다. 예를들어, 이송벨트의 속도를 반출벨트보다 늦게 한다면 이송벨트에 쌓이는 전극재파우더가 많아지고, 이에 따라서 더 많은 양의 전극재파우더가 제1 2 가압롤 방향으로 이송될 수 있다. In addition, by adjusting the speed of the discharge belt (35) and the conveying belt (45), the supply amount of electrode powder can be controlled. For example, if the speed of the conveying belt is set slower than that of the discharge belt, the electrode powder accumulated on the conveying belt increases, and accordingly, a larger amount of electrode powder can be conveyed in the direction of the first and second pressure rolls.

즉, 전극재 파우더의 정량공급은, 블레이드(25e)의 높이 조절에 의하여도 제어될 수 있고, 반출벨트(35) 및 이송벨트(45)의 속도를 가변하면서 제어할 수 있다.That is, the quantitative supply of electrode material powder can be controlled by adjusting the height of the blade (25e) and by varying the speed of the discharge belt (35) and the conveying belt (45).

제2컨베이어(40)는 제1컨베이어(30)로부터 전달된 전극재파우더를 화살표 e방향으로 이송하여 프레싱부(50)로 전달한다. 제2컨베이어(40)는 수평인 바닥면에 대해 대략 10도 내외로 기울어져 있다.The second conveyor (40) transports the electrode powder delivered from the first conveyor (30) in the direction of arrow e and delivers it to the pressing unit (50). The second conveyor (40) is inclined at an angle of approximately 10 degrees with respect to the horizontal floor surface.

아울러, 제2컨베이어(40)의 말단부에는 제2브러싱부(47)가 구비된다. 제2브러싱부(47)는, 이송벨트(45)에 붙어 있는 잔류 전극재파우더를 하부로 털어내는 역할을 한다. 이송벨트(45)가 종동롤(43)을 감아 돌 때 대부분의 전극재파우더는 중력의 작용을 받아 낙하하지만, 일부 전극재파우더가 이송벨트(45)에 잔류할 수 있는데, 이처럼 잔류하는 전극재파우더를 털어내는 것이다. In addition, a second brushing unit (47) is provided at the end of the second conveyor (40). The second brushing unit (47) serves to brush away the remaining electrode powder attached to the conveying belt (45). When the conveying belt (45) winds around the driven roll (43), most of the electrode powder falls due to gravity, but some of the electrode powder may remain on the conveying belt (45). This brushing unit brushes away the remaining electrode powder.

제2브러싱부(47)의 구조는 제1브러싱부의 구성과 동일하다. 즉, 제2브러싱부(47)는, 브러시축(47a), 브러시기어(48), 브리슬(47b)을 갖는다. 브러시축(47a)은 수직고정판(11a)에 축회전 가능하게 지지되는 샤프트이고 일단부에 브러시기어(48)를 갖는다. 브러시기어(48)는 종동롤기어(44)로부터 회전력을 전달받는다. 브리슬(47b)은 브러시축(47a)에 고정된 모(毛)이며 이송벨트(45)의 요철부(45a)에 붙어 있는 잔류물을 하부로 털어낸다.The structure of the second brushing unit (47) is the same as that of the first brushing unit. That is, the second brushing unit (47) has a brush shaft (47a), a brush gear (48), and a bristles (47b). The brush shaft (47a) is a shaft that is rotatably supported on a vertical fixing plate (11a) and has a brush gear (48) at one end. The brush gear (48) receives rotational force from the driven roller gear (44). The bristles (47b) are hairs fixed to the brush shaft (47a) and brush off residues attached to the uneven portion (45a) of the conveying belt (45) downward.

한편, 프레싱부(50)는, 제2컨베이어로부터 전달된 전극재파우더를 가압하여, 전극재파우더를 일정두께의 필름 형태로 성형한다. Meanwhile, the pressing unit (50) pressurizes the electrode powder delivered from the second conveyor and forms the electrode powder into a film of a certain thickness.

프레싱부(50)는, 제1가압롤(51), 제1롤구동부(52), 제2가압롤(55), 제2롤구동부(56)를 포함한다.The pressing unit (50) includes a first pressure roll (51), a first roll driving unit (52), a second pressure roll (55), and a second roll driving unit (56).

제1가압롤(51)과 제2가압롤(55)은 평행하게 배치되며 일정간격 이격된다. 제1가압롤(51)과 제2가압롤(55) 사이의 갭은 조절 가능하다. 또한 제1가압롤(51)은 제1롤구동부(52)에 의해, 제2가압롤(55)은 제2롤구동부(56)에 의해 동작한다. 제1롤구동부(52)와 제2롤구동부(56)는 독립적으로 작동한다. 제1가압롤과 제2가압롤은 서로 회전방향이 반대이다. The first pressure roll (51) and the second pressure roll (55) are arranged parallel and spaced apart from each other by a certain distance. The gap between the first pressure roll (51) and the second pressure roll (55) is adjustable. In addition, the first pressure roll (51) is operated by the first roll driving unit (52), and the second pressure roll (55) is operated by the second roll driving unit (56). The first roll driving unit (52) and the second roll driving unit (56) operate independently. The first pressure roll and the second pressure roll have opposite rotation directions.

제1,2가압롤(51,55)의 회전속도의 비율을 다양하게 조합할 수 있는 것이다. 이 경우, 제1가압롤(51)의 속도를 1이라고 할 때, 제2가압롤(55)의 속도를 1 이상, 예를 들어 1.2 내지 2의 속도로 조절하는 것이 바람직하다. 제2가압롤이 제1가압롤보다 속도를 빠르게 하면, 전극재파우더(100)가 제1가압롤에서 분리되면서 제2가압롤에 붙어서 제2가압롤을 따라서 이동할 수 있게 된다. The ratio of the rotation speeds of the first and second pressure rolls (51, 55) can be combined in various ways. In this case, when the speed of the first pressure roll (51) is 1, it is preferable to adjust the speed of the second pressure roll (55) to 1 or higher, for example, 1.2 to 2. When the speed of the second pressure roll is faster than that of the first pressure roll, the electrode material powder (100) is separated from the first pressure roll and adheres to the second pressure roll, allowing it to move along the second pressure roll.

제1가압롤 및 제2가압롤은 각각 특수강 재질에 표면에 크롬 도금을 행한 재료일 수 있다. The first pressure roll and the second pressure roll may each be made of a special steel material with chrome plating on the surface.

제1가압롤(51)과 제2가압롤(55)은, 제2컨베이어(40)로부터 전달된 전극재파우더(100)를 그 사이로 통과시키며 일정 두께의 필름 형태로 성형한다. 제1,2가압롤(51,55)을 통과한 필름형 전극재(70)는, 후속공정을 통해 더욱 얇게 압착 가공될 수 있다.The first pressure roll (51) and the second pressure roll (55) pass the electrode material powder (100) delivered from the second conveyor (40) through them and form it into a film of a certain thickness. The film-shaped electrode material (70) that has passed through the first and second pressure rolls (51, 55) can be pressed into a thinner thickness through a subsequent process.

이상, 본 발명을 구체적인 실시예를 통하여 상세하게 설명하였으나, 본 발명은 상기 실시예에 한정하지 않고, 본 발명의 기술적 사상의 범위 내에서 통상의 지식을 가진 자에 의하여 여러 가지 변형이 가능하다.Above, the present invention has been described in detail through specific examples, but the present invention is not limited to the above examples, and various modifications are possible by a person of ordinary skill within the scope of the technical idea of the present invention.

전극재 파우더의 실시간 공급량 조절이 가능함은 물론, 정확한 부피의 파우더 공급을 통해 균일한 밀도와 두께의 건식 전극필름을 제조할 수 있어 산업상 이용가능하다. Not only is it possible to control the real-time supply amount of electrode powder, but it is also possible to manufacture a dry electrode film with uniform density and thickness through supplying an accurate volume of powder, making it industrially applicable.

Claims (13)

외부로부터 제공되는 전극재파우더를 수용하며 하향 배출하는 호퍼와;A hopper that receives electrode powder provided from outside and discharges it downward; 호퍼의 하부에 설치되고 호퍼로부터 배출되는 전극재파우더를 받아 이송하는 제1컨베이어와;A first conveyor installed at the bottom of the hopper and receiving and transporting electrode powder discharged from the hopper; 제1컨베이어를 통해 이송되는 전극재파우더의 이송량을 조절하는 이송량조절수단과;A conveyance control means for controlling the conveyance amount of electrode powder conveyed through the first conveyor; 제1컨베이어 하측에 배치되어서, 상기 제1컨베이어를 통해 이송된 전극재파우더를 전달받아 이송시키는 제2컨베이어와;A second conveyor arranged below the first conveyor to receive and transport the electrode powder transported through the first conveyor; 제2컨베이어로부터 전달된 전극재파우더를 가압하여 일정두께의 필름 형태로 성형하는 프레싱부가 포함된,A pressing unit is included that pressurizes the electrode powder delivered from the second conveyor and forms it into a film of a certain thickness. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 호퍼에는, 전극재파우더의 배출을 유도하는 바이브레이터가 장착된,The above hopper is equipped with a vibrator that induces discharge of electrode powder. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 제1컨베이어는;The above first conveyor; 구동부로부터 동력을 전달받아 회전하는 구동롤, 구동롤에 대응 배치되는 종동롤, 구동롤 및 종동롤에 지지되며 순환운동 하는 반출벨트를 구비하고, It has a drive roll that rotates by receiving power from a drive unit, a driven roll arranged corresponding to the drive roll, and a delivery belt that is supported by the drive roll and the driven roll and performs a circular motion. 상기 반출벨트의 표면에는, 호퍼로부터 배출된 전극재파우더를 수용하는 다수의 파우더수용홈이 형성된,On the surface of the above-mentioned discharge belt, a number of powder receiving grooves are formed to receive electrode powder discharged from the hopper. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제3항에 있어서,In the third paragraph, 상기 파우더수용홈은, 반출벨트의 폭방향으로 연장되고 일정피치 간격을 가지며, 동일한 용적의 공간을 제공하는,The above powder receiving groove extends in the width direction of the discharge belt and has a constant pitch interval, providing a space of the same volume. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제4항에 있어서,In paragraph 4, 상기 이송량조절수단은, 이송 중의 전극재파우더의 상측부를 걷어내어 전극재파우더의 이송 분량을 조절하는 것으로서, The above-mentioned transport amount control means controls the transport amount of electrode powder by removing the upper part of the electrode powder during transport. 반출벨트 상에서 승강 가능한 블레이드와, A blade that can be raised and lowered on the export belt, 블레이드를 승강운동 시켜, 반출벨트에 대한 블레이드의 간격을 조절하는 높이조절부를 포함하는,Including a height adjustment unit that moves the blade up and down to adjust the gap between the blades with respect to the take-out belt. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제4항에 있어서,In paragraph 4, 상기 제1컨베이어의 말단부에는, At the end of the above first conveyor, 파우더수용홈 내의 전극재파우더를 털어내어 전극재파우더를 제2컨베이어로 낙하시키는 제1브러싱부가 구비된,Equipped with a first brushing unit that shakes off the electrode powder in the powder receiving groove and drops the electrode powder onto the second conveyor. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 제2컨베이어는;The above second conveyor; 구동부로부터 회전력을 전달받아 회전하는 구동롤, 구동롤에 대응 배치되는 종동롤, 구동롤 및 종동롤에 감기며 순환운동 하는 이송벨트를 구비하고, It has a drive roll that rotates by receiving rotational power from a drive unit, a driven roll arranged corresponding to the drive roll, and a conveying belt that is wound around the drive roll and the driven roll and performs circular motion. 이송벨트의 표면에는, 전극재파우더의 슬립을 방지하는 요철부가 형성된,On the surface of the conveyor belt, a roughened portion is formed to prevent slipping of the electrode powder. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 프레싱부는,The above pressing part, 일정간격 이격되고 전극재파우더를 통과시키며 압착하는 한 쌍의 가압롤을 포함하는,Comprising a pair of pressurized rolls spaced apart at a certain interval and passing and pressing electrode powder, 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 호퍼에 수용된 전극재파우더에게 일정한 압력을 가압유닛을 더 포함하는,Further comprising a pressurizing unit for applying a constant pressure to the electrode powder accommodated in the above hopper. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 호퍼는 깔대기 형상의 아래로 경사진 형상을 가진 경사판 및 수직고정판으로 이루어지고, 호퍼 내측 경사판 내지 수직고정판에는 상기 호퍼에 채워진 전극재파우더의 높이를 센싱하는 레벨센서가 배치된 것을 특징으로 하는. The above hopper is characterized in that it is composed of an inclined plate and a vertical fixing plate having a downwardly inclined shape in the shape of a funnel, and a level sensor for sensing the height of the electrode powder filled in the hopper is arranged on the inclined plate or the vertical fixing plate inside the hopper. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제1항에 있어서,In the first paragraph, 상기 반출벨트의 호퍼와 맞닿지 않은 반대면에는, 다수의 받침롤로 이루어진 처짐방지부를 더 구비하는, On the opposite side of the above-mentioned export belt that does not come into contact with the hopper, an anti-sagging part composed of a number of support rolls is further provided. 전극재 파우더 정량 공급 장치. Electrode material powder quantitative supply device. 아래가 좁은 경사진 형상으로 외부로부터 제공되는 전극재파우더를 수용하며, 경사지게 상기 전극재 파우더를 배출하는 출구부를 구비한 호퍼와;A hopper having a narrow, inclined shape at the bottom for receiving electrode powder provided from the outside and having an outlet for discharging the electrode powder in an inclined manner; 호퍼의 하부에 설치되고, 호퍼의 출구부와 실질적으로 동일한 경사를 가지고 상기 호퍼의 출구부로부터 배출되는 전극재파우더를 받아 이송하는 것으로서, 전후좌우로 일정간격으로 동일 높이의 파우더수용홈이 형성되며 순환하는 반출벨트가 실장된 제1컨베이어와;A first conveyor installed at the bottom of a hopper, having substantially the same slope as the outlet of the hopper, and receiving and transporting electrode powder discharged from the outlet of the hopper, wherein powder receiving grooves of the same height are formed at regular intervals in the front, back, left, and right directions and a circulating discharge belt is mounted; 제1컨베이어를 통해 이송되는 전극재파우더의 이송량을 조절하는 이송량조절수단과;A conveyance control means for controlling the conveyance amount of electrode powder conveyed through the first conveyor; 제1컨베이어 하측에 경사지게 배치되어서, 상기 제1컨베이어를 통해 이송되어 낙하하는 전극재파우더를 전달받아 이송시키도록 순환하는 이송벨트가 설치된 제2컨베이어와;A second conveyor having a circulating conveyance belt installed thereon, which is arranged at an angle below the first conveyor and receives and conveys electrode powder that is conveyed and falls through the first conveyor; 상기 제2컨베이어로부터 전달되어 낙하하는 전극재파우더를 가압하여 일정두께의 필름 형태로 성형하도록 갭이 형성된 제1가압롤 및 제2가압롤을 포함하는 프레싱부가 포함된,A pressing unit including a first pressing roll and a second pressing roll having a gap formed therein to pressurize the electrode powder delivered and falling from the second conveyor and form it into a film of a certain thickness, 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device. 제12항에 있어서,In Article 12, 상기 제2가압롤은 상기 제1가압롤보다 속도가 빠르게 회전하여서, 상기 제1가압롤 및 제2가압롤을 통과한 필름 형상의 전극재파우더가 상기 제2압롤에 붙어서 이동되는 것을 특징으로 하는,The second pressure roll is characterized in that it rotates at a faster speed than the first pressure roll, so that the film-shaped electrode powder that has passed through the first and second pressure rolls is moved while being attached to the second pressure roll. 전극재 파우더 정량 공급 장치.Electrode material powder quantitative supply device.
PCT/KR2024/003259 2024-02-21 2024-03-14 Apparatus for supplying fixed quantity of electrode material powder Pending WO2025178165A1 (en)

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KR20230090559A (en) * 2021-12-15 2023-06-22 현대자동차주식회사 System for manufacturing electrode films for secondary batteries
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980051250U (en) * 1996-12-30 1998-10-07 손욱 Electrode active material supply device for secondary batteries
JP2000063911A (en) * 1998-08-14 2000-02-29 Ishikawajima Harima Heavy Ind Co Ltd Powder rolling mill
JP2007098285A (en) * 2005-10-04 2007-04-19 Kubota Matsushitadenko Exterior Works Ltd Powder sprayer
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