WO2025173591A1 - Substrate processing device and substrate processing method - Google Patents
Substrate processing device and substrate processing methodInfo
- Publication number
- WO2025173591A1 WO2025173591A1 PCT/JP2025/003557 JP2025003557W WO2025173591A1 WO 2025173591 A1 WO2025173591 A1 WO 2025173591A1 JP 2025003557 W JP2025003557 W JP 2025003557W WO 2025173591 A1 WO2025173591 A1 WO 2025173591A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- substrate
- main surface
- friction body
- fluid
- processing apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/10—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
Definitions
- the substrate processing method described in Patent Document 1 involves supporting the outer edge of the substrate with a substrate support, with the back surface of the substrate facing up, and removing the material to be removed within a predetermined processing range from the inner periphery of the back surface of the substrate to the vicinity of the substrate support.
- the substrate processing method described in Patent Document 2 polishes glass substrates using a catalyst.
- the catalyst dissociates water molecules, breaks the bonds between the oxygen element and other elements that make up the glass substrate, and helps generate decomposition products through hydrolysis.
- a substrate processing apparatus includes a first holding unit that holds a substrate having a first main surface and a second main surface facing opposite to the first main surface with the second main surface facing upward, a first rotating unit that rotates the first holding unit, a second holding unit that holds a friction body that rubs the second main surface of the substrate, a second rotating unit that rotates the second holding unit, a first moving unit that moves the second holding unit, and a control circuit.
- the substrate processing apparatus also includes a porous chuck that supports the substrate without contacting it by injecting a fluid toward the first main surface of the substrate, and a fluid supply unit that supplies the fluid to the porous chuck.
- the control circuit controls the substrate to be pushed by the pressure of the fluid from the side opposite the friction body when the friction body rubs the substrate.
- the entire second main surface of the substrate can be polished evenly in a short time, while suppressing damage to the first main surface of the substrate.
- the substrate processing apparatus 1 includes a control circuit 90.
- the control circuit 90 is, for example, a computer, and includes an arithmetic unit 91 such as a CPU (Central Processing Unit), and a storage unit 92 such as a memory.
- the storage unit 92 stores programs that control the various processes performed in the substrate processing apparatus 1.
- the control circuit 90 controls the operation of the substrate processing apparatus 1 by having the arithmetic unit 91 execute the programs stored in the storage unit 92.
- the control circuit 90 includes electronic circuits such as a CPU, GPU (Graphics Processing Unit), FPGA (Field Programmable Gate Array) or ASIC (Application Specific Integrated Circuit), and performs the various control operations described in this specification by executing instruction codes stored in memory or by being a circuit designed for a specific application.
- electronic circuits such as a CPU, GPU (Graphics Processing Unit), FPGA (Field Programmable Gate Array) or ASIC (Application Specific Integrated Circuit)
- the first holding unit 10 receives the substrate W from a transport device (not shown) and holds the substrate W with the second main surface Wb of the substrate W facing upward.
- the first rotating unit 15 rotates the substrate W together with the first holding unit 10.
- the substrate processing apparatus 1 may also be equipped with a camera 70.
- the camera 70 measures the surface roughness of the second main surface Wb after polishing (including the presence or absence of scratches).
- the control circuit 90 may re-polish a portion of the second main surface Wb based on the measurement results of the surface roughness of the second main surface Wb after polishing.
- the second moving unit 63 moves the multiple divided bodies 61A, 61B, and 61C relatively in the direction of fluid injection from the porous body 61 (positive Z-axis direction) or in the direction opposite to the injection direction (negative Z-axis direction). This reduces variations in the distance between the substrate W and the porous body 61, even if the first main surface Wa of the substrate W is warped, and allows the substrate W to be stably supported by the pressure of the fluid.
- the catalyst 31 is composed of, for example, a transition metal element, and is preferably composed of Pt, Au, Ag, Cu, Ni, Cr, or Mo.
- the catalyst 31 may be a single metal or an alloy.
- the second main surface Wb of the substrate W is composed of an insulating film, a conductive film, a semiconductor film, or a semiconductor substrate.
- the insulating film is, for example, SiO2 or a low-k material.
- the conductive film is, for example, a Cu film or a W film.
- the semiconductor film is, for example, a polycrystalline silicon film or an amorphous silicon film.
- the semiconductor substrate is, for example, a silicon wafer.
- the third moving unit 64 moves the porous chuck 60 radially outward or radially inward of the substrate W.
- the control circuit 90 controls the friction body 30 and the porous chuck 60 to move simultaneously in the same direction when the friction body 30 is moved radially outward or radially inward of the substrate W while being pressed against the substrate W.
- the porous chuck 60 can be positioned directly below the friction body 30, and deflection of the substrate W can be suppressed by the pressure of the fluid.
- the third moving unit 64 may raise and lower the porous chuck 60.
- the control circuit 90 may control the raising and lowering of the porous chuck 60 when moving the porous chuck 60 radially outward or radially inward of the substrate W. Even if the first main surface Wa of the substrate W is warped, variation in the distance between the substrate W and the porous chuck 60 can be reduced, and the substrate W can be stably supported by the pressure of the fluid.
- the substrate processing apparatus 1 of this modified example has a Bernoulli chuck 65 instead of the porous chuck 60.
- the Bernoulli chuck 65 has multiple nozzles surrounding the center of the Bernoulli chuck 65, and the fluid is sprayed in a vortex shape from the multiple nozzles. This allows suction pressure to be generated at the center of the Bernoulli chuck 65, as shown in FIG. 8(B).
- the Bernoulli chuck 65 sprays fluid radially or vortex-wise toward the first main surface Wa of the substrate W to generate suction pressure and support the substrate W without contacting the substrate W.
- the fluid supply unit 67 supplies fluid to the Bernoulli chuck 65.
- the fluid may be a gas, a liquid, or a mixture of gas and liquid. Examples of gas include air, nitrogen gas, or argon gas. Examples of liquid include pure water. Liquid has a higher density than gas, making it easier to apply uniform pressure to the substrate W.
- the first holding unit 10 may include gap pins 12. Similar to the grip unit 11, a plurality of gap pins 12 are provided at intervals along the outer periphery of the substrate W. Gaps are formed between the plurality of gap pins 12, and these gaps discharge the fluid that the Bernoulli chuck 65 sprays toward the first main surface Wa of the substrate W. While the grip unit 11 clamps the substrate W from both the top and bottom, the gap pins 12 support the substrate W from below.
- the gap pins 12 do not need to support the substrate W from above.
- the gripping portion 11 may be used instead of the gap pins 12.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Cleaning Or Drying Semiconductors (AREA)
Abstract
Description
本開示は、基板処理装置、及び基板処理方法に関する。 This disclosure relates to a substrate processing apparatus and a substrate processing method.
特許文献1に記載の基板処理方法は、基板の裏面を上面にして基板支持体で基板の外周端を支持し、基板の裏面の内周部から基板支持体の近傍までの所定の処理範囲で除去対象物を除去する。 The substrate processing method described in Patent Document 1 involves supporting the outer edge of the substrate with a substrate support, with the back surface of the substrate facing up, and removing the material to be removed within a predetermined processing range from the inner periphery of the back surface of the substrate to the vicinity of the substrate support.
特許文献2に記載の基板処理方法は、触媒を用いてガラス基板を研磨する。触媒は、水分子を解離し、ガラス基板を構成する酸素元素と他の元素の結合を切り、加水分解による分解生成物の生成を助ける。 The substrate processing method described in Patent Document 2 polishes glass substrates using a catalyst. The catalyst dissociates water molecules, breaks the bonds between the oxygen element and other elements that make up the glass substrate, and helps generate decomposition products through hydrolysis.
本開示の一態様は、基板の第2主面の全体を均等に短時間で研磨すると共に、基板の第1主面の損傷を抑制する、技術を提供する。 One aspect of the present disclosure provides a technology that polishes the entire second main surface of a substrate evenly and in a short time while minimizing damage to the first main surface of the substrate.
本開示の一態様に係る基板処理装置は、第1主面と前記第1主面とは反対向きの第2主面とを有する基板の前記第2主面を上に向けて前記基板を保持する第1保持部と、前記第1保持部を回転させる第1回転部と、前記基板の前記第2主面を擦る摩擦体を保持する第2保持部と、前記第2保持部を回転させる第2回転部と、前記第2保持部を移動させる第1移動部と、制御回路と、を備える。前記基板処理装置は、前記基板の前記第1主面に向けて流体を噴射して前記基板に接触することなく前記基板を支持するポーラスチャックと、前記ポーラスチャックに前記流体を供給する流体供給部と、を備える。前記制御回路は、前記摩擦体で前記基板を擦る際に、前記基板を前記摩擦体とは反対側から前記流体の圧力で押す制御を行なう。 A substrate processing apparatus according to one aspect of the present disclosure includes a first holding unit that holds a substrate having a first main surface and a second main surface facing opposite to the first main surface with the second main surface facing upward, a first rotating unit that rotates the first holding unit, a second holding unit that holds a friction body that rubs the second main surface of the substrate, a second rotating unit that rotates the second holding unit, a first moving unit that moves the second holding unit, and a control circuit. The substrate processing apparatus also includes a porous chuck that supports the substrate without contacting it by injecting a fluid toward the first main surface of the substrate, and a fluid supply unit that supplies the fluid to the porous chuck. The control circuit controls the substrate to be pushed by the pressure of the fluid from the side opposite the friction body when the friction body rubs the substrate.
本開示の一態様によれば、基板の第2主面の全体を均等に短時間で研磨すると共に、基板の第1主面の損傷を抑制することができる。 According to one aspect of the present disclosure, the entire second main surface of the substrate can be polished evenly in a short time, while suppressing damage to the first main surface of the substrate.
以下、本開示の実施形態について図面を参照して説明する。なお、各図面において同一の又は類似の構成には同一の符号を付し、説明を省略することがある。本明細書において、X軸方向、Y軸方向、Z軸方向は互いに垂直な方向である。X軸方向及びY軸方向は水平方向、Z軸方向は鉛直方向である。X軸方向は、X軸正方向と、X軸正方向とは反対方向であるX軸負方向とを含む。Y軸方向は、Y軸正方向と、Y軸正方向とは反対方向であるY軸負方向とを含む。Z軸方向は、Z軸正方向と、Z軸正方向とは反対方向であるZ軸負方向とを含む。 Embodiments of the present disclosure will be described below with reference to the drawings. Note that identical or similar components in each drawing will be given the same reference numerals, and descriptions thereof may be omitted. In this specification, the X-axis, Y-axis, and Z-axis directions are perpendicular to one another. The X-axis and Y-axis directions are horizontal directions, and the Z-axis direction is vertical. The X-axis direction includes the positive X-axis direction and the negative X-axis direction, which is the direction opposite to the positive X-axis direction. The Y-axis direction includes the positive Y-axis direction and the negative Y-axis direction, which is the direction opposite to the positive Y-axis direction. The Z-axis direction includes the positive Z-axis direction and the negative Z-axis direction, which is the direction opposite to the positive Z-axis direction.
図1を参照して、一実施形態に係る基板処理装置1について説明する。基板処理装置1は、基板Wを処理する。基板Wは、第1主面Waと、第1主面Waとは反対向きの第2主面Wbを有する。第1主面Waは電子回路を形成する面であってよく、第2主面Wbは電子回路を形成しない面であってよい。基板Wは、例えばシリコンウェハなどの半導体ウェハを有する。基板Wは、半導体ウェハの表面に形成される機能膜をさらに有してもよい。機能膜は、酸化物膜、窒化物膜、又は金属膜などである。基板処理装置1は、基板Wの第2主面Wbを研磨する。 With reference to Figure 1, a substrate processing apparatus 1 according to one embodiment will be described. The substrate processing apparatus 1 processes a substrate W. The substrate W has a first main surface Wa and a second main surface Wb facing opposite to the first main surface Wa. The first main surface Wa may be a surface on which an electronic circuit is formed, and the second main surface Wb may be a surface on which no electronic circuit is formed. The substrate W has a semiconductor wafer such as a silicon wafer. The substrate W may further have a functional film formed on the surface of the semiconductor wafer. The functional film may be an oxide film, a nitride film, a metal film, or the like. The substrate processing apparatus 1 polishes the second main surface Wb of the substrate W.
基板処理装置1は、例えば、第1保持部10と、第1回転部15と、第2保持部20と、第2回転部25と、第1移動部40と、を備える。第1保持部10は、基板Wの第2主面Wbを上に向けて基板Wを保持する。第1回転部15は、第1保持部10を回転させる。第2保持部20は、基板Wの第2主面Wbを擦る摩擦体30を保持する。第2回転部25は、第2保持部20を回転させる。第1移動部40は、第2保持部20を移動させる。 The substrate processing apparatus 1 includes, for example, a first holding unit 10, a first rotating unit 15, a second holding unit 20, a second rotating unit 25, and a first moving unit 40. The first holding unit 10 holds the substrate W with the second main surface Wb of the substrate W facing upward. The first rotating unit 15 rotates the first holding unit 10. The second holding unit 20 holds a friction body 30 that rubs against the second main surface Wb of the substrate W. The second rotating unit 25 rotates the second holding unit 20. The first moving unit 40 moves the second holding unit 20.
第1保持部10は、例えば基板Wの外周を掴むグリップ部11を有する。グリップ部11は、基板Wの外周に沿って間隔をおいて複数設けられる。グリップ部11は、基板Wの径方向外方と径方向内方に移動可能である。複数のグリップ部11の間には隙間が形成され、その隙間は後述するポーラスチャック60が基板Wの第1主面Waに向けて噴射する流体を排出する。 The first holding unit 10 has a gripping portion 11 that grips, for example, the outer periphery of the substrate W. A plurality of gripping portions 11 are provided at intervals along the outer periphery of the substrate W. The gripping portions 11 are movable radially outward and inward of the substrate W. Gaps are formed between the plurality of gripping portions 11, and these gaps discharge the fluid that is sprayed toward the first main surface Wa of the substrate W by the porous chuck 60 described below.
第1回転部15は、第1保持部10を回転させることで、第1保持部10と共に基板Wを回転させる。第1回転部15は、第1モータ16などを有する。第1回転部15は、第1モータ16に加えて、第1回転軸17を有する。第1モータ16の回転駆動力は、例えばギヤ又はベルトを介して第1回転軸17に伝達される。第1回転軸17は、例えば鉛直に設けられる。第1回転軸17の上端には第1保持部10が設けられ、第1保持部10は第1回転軸17と共に回転する。 The first rotating unit 15 rotates the first holding unit 10, thereby rotating the substrate W together with the first holding unit 10. The first rotating unit 15 has a first motor 16 and other components. In addition to the first motor 16, the first rotating unit 15 has a first rotating shaft 17. The rotational drive force of the first motor 16 is transmitted to the first rotating shaft 17 via, for example, a gear or a belt. The first rotating shaft 17 is, for example, arranged vertically. The first holding unit 10 is arranged at the upper end of the first rotating shaft 17, and the first holding unit 10 rotates together with the first rotating shaft 17.
第2保持部20は、例えば摩擦体30を上方から保持する。摩擦体30は、例えば円盤状であって、第2保持部20の下面に交換可能に取り付けられる。第2回転部25は、第2保持部20を回転させることで、第2保持部20と共に摩擦体30を回転させる。第2回転部25は、第2モータ26などを含む。 The second holding unit 20 holds, for example, the friction body 30 from above. The friction body 30 is, for example, disk-shaped and is replaceably attached to the underside of the second holding unit 20. The second rotating unit 25 rotates the second holding unit 20, thereby rotating the friction body 30 together with the second holding unit 20. The second rotating unit 25 includes a second motor 26 and the like.
第2回転部25は、第2モータ26に加えて、第2回転軸27を有する。第2モータ26の回転駆動力は、例えばギヤ又はベルトを介して第2回転軸27に伝達される。第2回転軸27は、例えば鉛直に設けられる。第2回転軸27の下端には第2保持部20が設けられ、第2保持部20は第2回転軸27と共に回転する。 The second rotating unit 25 has a second rotating shaft 27 in addition to a second motor 26. The rotational driving force of the second motor 26 is transmitted to the second rotating shaft 27 via, for example, a gear or a belt. The second rotating shaft 27 is, for example, arranged vertically. A second holding unit 20 is provided at the lower end of the second rotating shaft 27, and the second holding unit 20 rotates together with the second rotating shaft 27.
第1移動部40は、第2保持部20を鉛直方向に移動させることで、第2保持部20と共に摩擦体30を昇降させる。第1移動部40が第2回転部25と共に第2保持部20を昇降させる場合、第2回転部25は第2回転軸27の途中に圧力検出器28とアクチュエータ29とを有することが好ましい。 The first moving unit 40 moves the second holding unit 20 vertically, thereby raising and lowering the friction body 30 together with the second holding unit 20. When the first moving unit 40 raises and lowers the second holding unit 20 together with the second rotating unit 25, it is preferable that the second rotating unit 25 have a pressure detector 28 and an actuator 29 midway along the second rotating shaft 27.
圧力検出器28は、摩擦体30を基板Wに押し付ける圧力を検出する。以下、摩擦体30を基板Wに押し付ける圧力を、研磨圧と記載することがある。圧力検出器28は、例えばロードセルである。アクチュエータ29は、第2回転軸27の長さを調整することで、研磨圧を調整する。アクチュエータ29は、例えばピエゾ素子である。第2回転軸27の長さを調整することで、摩擦体30を基板Wに押し付ける圧力を迅速に調整できる。 The pressure detector 28 detects the pressure pressing the friction body 30 against the substrate W. Hereinafter, the pressure pressing the friction body 30 against the substrate W may be referred to as the polishing pressure. The pressure detector 28 is, for example, a load cell. The actuator 29 adjusts the length of the second rotating shaft 27 to adjust the polishing pressure. The actuator 29 is, for example, a piezoelectric element. By adjusting the length of the second rotating shaft 27, the pressure pressing the friction body 30 against the substrate W can be quickly adjusted.
摩擦体30は、基板Wの第2主面Wbを擦る摩擦面30aを有する。摩擦面30aの大きさが基板Wの第2主面Wbの大きさよりも小さい場合、第1移動部40は基板Wの第2主面Wbの全体を擦るべく、摩擦体30を水平方向に移動させる。第1移動部40は、摩擦体30を基板Wの径方向外方又は径方向内方に移動させる。 The friction body 30 has a friction surface 30a that rubs against the second main surface Wb of the substrate W. If the size of the friction surface 30a is smaller than the size of the second main surface Wb of the substrate W, the first moving unit 40 moves the friction body 30 horizontally to rub the entire second main surface Wb of the substrate W. The first moving unit 40 moves the friction body 30 radially outward or radially inward of the substrate W.
第1移動部40は、例えば、Z軸ガイド41と、Z軸スライダ42と、Z軸モータ43と、を有する。Z軸モータ43は、Z軸ガイド41に沿ってZ軸スライダ42を移動させる。Z軸スライダ42には、第2回転部25が搭載される。第2回転部25と第2保持部20は、Z軸スライダ42と共にZ軸方向に移動する。 The first moving unit 40 includes, for example, a Z-axis guide 41, a Z-axis slider 42, and a Z-axis motor 43. The Z-axis motor 43 moves the Z-axis slider 42 along the Z-axis guide 41. The Z-axis slider 42 is mounted with the second rotating unit 25. The second rotating unit 25 and the second holding unit 20 move in the Z-axis direction together with the Z-axis slider 42.
また、第1移動部40は、例えば、X軸ガイド45と、X軸スライダ46と、X軸モータ47と、を有する。X軸モータ47は、X軸ガイド45に沿ってX軸スライダ46を移動させる。X軸スライダ46には、Z軸ガイド41が固定される。Z軸ガイド41等(第2回転部25と第2保持部20を含む。)は、X軸スライダ46と共にX軸方向に移動する。 Furthermore, the first moving unit 40 has, for example, an X-axis guide 45, an X-axis slider 46, and an X-axis motor 47. The X-axis motor 47 moves the X-axis slider 46 along the X-axis guide 45. A Z-axis guide 41 is fixed to the X-axis slider 46. The Z-axis guide 41 and the like (including the second rotating unit 25 and the second holding unit 20) move in the X-axis direction together with the X-axis slider 46.
基板処理装置1は、液供給部50と、液回収部55と、を備える。液供給部50は、基板Wの研磨中に、基板Wの第2主面Wbに処理液を供給する。液供給部50は、例えばノズル51を有する。液回収部55は、基板Wの第2主面Wbから飛散する処理液を回収する。液回収部55は、例えばカップ56を有する。 The substrate processing apparatus 1 includes a liquid supply unit 50 and a liquid recovery unit 55. The liquid supply unit 50 supplies processing liquid to the second main surface Wb of the substrate W while the substrate W is being polished. The liquid supply unit 50 includes, for example, a nozzle 51. The liquid recovery unit 55 recovers processing liquid that splashes from the second main surface Wb of the substrate W. The liquid recovery unit 55 includes, for example, a cup 56.
ノズル51は、例えば回転する基板Wの第2主面Wbの中心に処理液を供給する。処理液は、遠心力によって基板Wの第2主面Wbの全体に濡れ広がる。液供給部50は、ノズル51に処理液を送る供給ラインを有する。液供給部50は、供給ラインの途中に、開閉弁、流量制御器、及び流量計を有してもよい。 The nozzle 51 supplies the processing liquid, for example, to the center of the second main surface Wb of the rotating substrate W. The processing liquid spreads over the entire second main surface Wb of the substrate W due to centrifugal force. The liquid supply unit 50 has a supply line that sends the processing liquid to the nozzle 51. The liquid supply unit 50 may have an on-off valve, a flow rate controller, and a flow meter along the supply line.
カップ56は、第1保持部10に保持されている基板Wの外周を囲み、基板Wの外周から飛散する処理液を捕集する。カップ56の底部には、排液管57と排気管58が設けられる。排液管57は、カップ56の内部に溜まった処理液を排出する。排気管58は、カップ56の内部に溜まったガスを排出する。また、排液管57または排気管58は、後述する流体供給部67が基板Wの第1主面Waに向けて噴射する流体を排出する。 The cup 56 surrounds the outer periphery of the substrate W held by the first holder 10 and collects the processing liquid that splashes from the outer periphery of the substrate W. A drain pipe 57 and an exhaust pipe 58 are provided at the bottom of the cup 56. The drain pipe 57 discharges the processing liquid that has accumulated inside the cup 56. The exhaust pipe 58 discharges the gas that has accumulated inside the cup 56. In addition, the drain pipe 57 or the exhaust pipe 58 discharges the fluid that is sprayed toward the first main surface Wa of the substrate W by the fluid supply unit 67, which will be described later.
基板処理装置1は、制御回路90を備える。制御回路90は、例えばコンピュータであり、CPU(Central Processing Unit)などの演算部91と、メモリなどの記憶部92と、を備える。記憶部92には、基板処理装置1において実行される各種の処理を制御するプログラムが格納される。制御回路90は、記憶部92に記憶されたプログラムを演算部91に実行させることにより、基板処理装置1の動作を制御する。 The substrate processing apparatus 1 includes a control circuit 90. The control circuit 90 is, for example, a computer, and includes an arithmetic unit 91 such as a CPU (Central Processing Unit), and a storage unit 92 such as a memory. The storage unit 92 stores programs that control the various processes performed in the substrate processing apparatus 1. The control circuit 90 controls the operation of the substrate processing apparatus 1 by having the arithmetic unit 91 execute the programs stored in the storage unit 92.
制御回路90は、CPU、GPU(Graphics Processing Unit)、FPGA(Field Programmable Gate Array)又はASIC(Application Specific Integrated Circuit)等の電子回路を含み、メモリに格納された命令コードを実行することにより、または特殊用途向けに回路設計されることにより、本願明細書に記載の各種制御動作を実行する。 The control circuit 90 includes electronic circuits such as a CPU, GPU (Graphics Processing Unit), FPGA (Field Programmable Gate Array) or ASIC (Application Specific Integrated Circuit), and performs the various control operations described in this specification by executing instruction codes stored in memory or by being a circuit designed for a specific application.
次に、図1を再度参照して、基板処理装置1の動作について説明する。先ず、第1保持部10が図示しない搬送装置から基板Wを受け取り、基板Wの第2主面Wbを上に向けて基板Wを保持する。次に、第1回転部15が第1保持部10と共に基板Wを回転させる。 Next, referring again to FIG. 1, the operation of the substrate processing apparatus 1 will be described. First, the first holding unit 10 receives the substrate W from a transport device (not shown) and holds the substrate W with the second main surface Wb of the substrate W facing upward. Next, the first rotating unit 15 rotates the substrate W together with the first holding unit 10.
その後、第1移動部40が第2保持部20と共に摩擦体30を下降させると共に、第2回転部25が第2保持部20と共に摩擦体30を回転させる。次に、第1移動部40が、摩擦体30を基板Wの第2主面Wbに接触させた状態で、摩擦体30を基板Wの径方向外方又は径方向内方に移動させる。 Then, the first moving unit 40 lowers the friction body 30 together with the second holding unit 20, and the second rotating unit 25 rotates the friction body 30 together with the second holding unit 20. Next, the first moving unit 40 moves the friction body 30 radially outward or radially inward of the substrate W while keeping the friction body 30 in contact with the second main surface Wb of the substrate W.
制御回路90は、摩擦体30を基板Wの径方向外方又は径方向内方に移動させる際に、研磨圧を一定に制御することが好ましい。基板Wの第2主面Wbが反っていても、基板Wの第2主面Wbの全体を均等に研磨することができる。なお、制御回路90は研磨圧を誤差の範囲内で一定に制御すればよい。 It is preferable that the control circuit 90 controls the polishing pressure to be constant when moving the friction body 30 radially outward or radially inward of the substrate W. Even if the second main surface Wb of the substrate W is warped, the entire second main surface Wb of the substrate W can be polished evenly. Note that the control circuit 90 only needs to control the polishing pressure to be constant within an error range.
基板処理装置1は、カメラ70を備えてもよい。カメラ70は、研磨後の第2主面Wbの表面粗さ(傷の有無を含む。)を測定する。制御回路90は、研磨後の第2主面Wbの表面粗さの測定結果に基づき、第2主面Wbの一部を再研磨してもよい。 The substrate processing apparatus 1 may also be equipped with a camera 70. The camera 70 measures the surface roughness of the second main surface Wb after polishing (including the presence or absence of scratches). The control circuit 90 may re-polish a portion of the second main surface Wb based on the measurement results of the surface roughness of the second main surface Wb after polishing.
本実施形態の基板処理装置1は、ポーラスチャック60と、流体供給部67と、を備える。ポーラスチャック60は、基板Wの第1主面Waに向けて流体を噴射して基板Wに接触することなく基板Wを支持する。流体供給部67は、ポーラスチャック60に流体を供給する。流体は、ガス、液体またはガスと液体の混合流体のいずれでもよい。ガスは、例えば空気、窒素ガス又はアルゴンガスである。液体は、例えば純水である。液体は、ガスに比べて、高い密度を有するので、均一な圧力を基板Wに加えやすい。 The substrate processing apparatus 1 of this embodiment includes a porous chuck 60 and a fluid supply unit 67. The porous chuck 60 supports the substrate W without contacting it by spraying a fluid toward the first main surface Wa of the substrate W. The fluid supply unit 67 supplies a fluid to the porous chuck 60. The fluid may be a gas, a liquid, or a mixture of gas and liquid. Examples of gas include air, nitrogen gas, or argon gas. Examples of liquid include pure water. Liquid has a higher density than gas, making it easier to apply a uniform pressure to the substrate W.
ポーラスチャック60は、基板Wを挟んで摩擦体30とは反対側、つまり基板Wの下方に設けられる。制御回路90は、摩擦体30で基板Wを擦る際に、基板Wを摩擦体30とは反対側(つまり下側)から流体の圧力で押す制御を行なう。この制御によれば、下記(A)、(B)及び(C)の効果が得られる。 The porous chuck 60 is provided on the opposite side of the friction body 30 across the substrate W, i.e., below the substrate W. When the friction body 30 rubs the substrate W, the control circuit 90 controls the substrate W to be pushed by the fluid pressure from the opposite side of the friction body 30 (i.e., the lower side). This control achieves the following effects (A), (B), and (C).
(A)ポーラスチャック60が基板Wの第1主面Waに向けて流体を噴射して基板Wに接触することなく基板Wを支持することで、基板Wの第1主面Waに保護膜を貼ることなく接触傷の発生を防止でき、保護膜の除去の手間を省くことができる。接触傷の発生を防止することは、第1主面Waが電子回路を形成する面である場合に特に有効である。 (A) The porous chuck 60 sprays fluid toward the first main surface Wa of the substrate W to support the substrate W without contacting the substrate W, thereby preventing the occurrence of contact scratches without applying a protective film to the first main surface Wa of the substrate W and eliminating the need to remove the protective film. Preventing the occurrence of contact scratches is particularly effective when the first main surface Wa is a surface on which electronic circuits are formed.
(B)ポーラスチャック60が基板Wを摩擦体30とは反対側(つまり下側)から流体の圧力で押し返すことで、基板Wのたわみを抑制でき、基板Wの第2主面Wbの全体を均等に研磨することができる。なお、ポーラスチャック60がなく、第1保持部10が基板Wの外周のみを保持する場合、摩擦体30が基板Wの中央を押すと、基板Wのたわみが生じてしまう。 (B) The porous chuck 60 uses fluid pressure to push back the substrate W from the opposite side of the friction body 30 (i.e., the bottom side), thereby suppressing deflection of the substrate W and enabling the entire second main surface Wb of the substrate W to be polished evenly. Note that if the porous chuck 60 is not present and the first holding part 10 holds only the outer periphery of the substrate W, deflection of the substrate W will occur when the friction body 30 presses against the center of the substrate W.
(C)ポーラスチャック60が基板Wを摩擦体30とは反対側(つまり下側)から流体の圧力で押し返すことで、研磨圧を高く設定でき、研磨時間を短縮できる。研磨圧を高く設定することは、後述するように触媒基準エッチング(CARE:Catalyst Referred Etching)法で基板Wを研磨する場合に特に有効である。CARE法は、他の研磨方法に比べて、研磨後の表面粗さが小さい反面、研磨速度が遅い。 (C) The porous chuck 60 pushes back the substrate W from the opposite side (i.e., the bottom side) of the friction body 30 using fluid pressure, allowing the polishing pressure to be set high and the polishing time to be shortened. Setting the polishing pressure high is particularly effective when polishing the substrate W using the catalyst referred etching (CARE) method, as described below. Compared to other polishing methods, the CARE method leaves a smaller surface roughness after polishing, but the polishing speed is slower.
ポーラスチャック60は、第1保持部10に対して固定されてよい。この場合、ポーラスチャック60は、第1保持部10と共に回転させられる。なお、ポーラスチャック60は、第1保持部10に対して固定されなくてもよい。摩擦体30で基板Wを擦る際に、基板Wを摩擦体30とは反対側(つまり下側)から流体の圧力で押すことができればよい。 The porous chuck 60 may be fixed to the first holding unit 10. In this case, the porous chuck 60 is rotated together with the first holding unit 10. The porous chuck 60 does not have to be fixed to the first holding unit 10. When the friction body 30 rubs the substrate W, it is sufficient that the substrate W can be pushed by the fluid pressure from the side opposite the friction body 30 (i.e., the bottom side).
ポーラスチャック60は多孔質体61を有する。多孔質体61は、その上面に噴射面61aを有し、噴射面61aから基板Wの第1主面Waに向けて流体を噴射する。多孔質体61の噴射面61aの大きさは、基板Wの第1主面Waの大きさ以上であってよい。この場合、基板Wの第1主面Waの全体を安定的に支持できる。 The porous chuck 60 has a porous body 61. The porous body 61 has an ejection surface 61a on its upper surface, and ejects fluid from the ejection surface 61a toward the first main surface Wa of the substrate W. The size of the ejection surface 61a of the porous body 61 may be equal to or greater than the size of the first main surface Wa of the substrate W. In this case, the entire first main surface Wa of the substrate W can be stably supported.
図3に示すように、多孔質体61は複数の分割体61A、61B、61Cを有してもよい。例えば、多孔質体61は基板Wの径方向に分割され、複数の分割体61A、61B、61Cは同心円状に設けられる。図示しないが、複数の分割体61A、61B、61Cのうち少なくとも1つは、基板Wの周方向にさらに分割されていてもよい。 As shown in FIG. 3, the porous body 61 may have multiple divided bodies 61A, 61B, and 61C. For example, the porous body 61 is divided in the radial direction of the substrate W, and the multiple divided bodies 61A, 61B, and 61C are arranged concentrically. Although not shown, at least one of the multiple divided bodies 61A, 61B, and 61C may be further divided in the circumferential direction of the substrate W.
基板処理装置1は、複数の分割体61A、61B、61Cを相対的に移動させる第2移動部63を備える。第2移動部63は、モータなどを含む。なお、モータの数は、本実施形態では分割体61A、61B、61Cの数と同じであるが、少なくてもよい。複数の分割体61A、61B、61Cを相対的に移動させることができればよい。 The substrate processing apparatus 1 is equipped with a second moving unit 63 that moves the multiple divided bodies 61A, 61B, and 61C relative to one another. The second moving unit 63 includes a motor and other components. In this embodiment, the number of motors is the same as the number of divided bodies 61A, 61B, and 61C, but it may be fewer. It is sufficient that the multiple divided bodies 61A, 61B, and 61C can be moved relative to one another.
第2移動部63は、多孔質体61の流体の噴射方向(Z軸正方向)又は噴射方向とは反対方向(Z軸負方向)に複数の分割体61A、61B、61Cを相対的に移動させる。これにより、基板Wの第1主面Waが反っている場合であっても、基板Wと多孔質体61との間隔のバラツキを低減でき、基板Wを流体の圧力で安定的に支持できる。 The second moving unit 63 moves the multiple divided bodies 61A, 61B, and 61C relatively in the direction of fluid injection from the porous body 61 (positive Z-axis direction) or in the direction opposite to the injection direction (negative Z-axis direction). This reduces variations in the distance between the substrate W and the porous body 61, even if the first main surface Wa of the substrate W is warped, and allows the substrate W to be stably supported by the pressure of the fluid.
図4に示すように、摩擦体30は触媒31を有することが好ましい。触媒31は処理液から基板Wと反応する反応種を生成する。触媒基準エッチング(CARE:Catalyst Referred Etching)法で、基板Wを研磨することができる。摩擦体30は、摩擦面30aに触媒31を有する。摩擦面30aは平坦面である。第2主面Wbの凸部が摩擦面30aに接触し、その凸部が選択的にエッチングされる。その結果、第2主面Wbが平坦化される。 As shown in FIG. 4, the friction body 30 preferably has a catalyst 31. The catalyst 31 generates reactive species from the processing liquid that react with the substrate W. The substrate W can be polished by a catalyst referred etching (CARE) method. The friction body 30 has the catalyst 31 on the friction surface 30a. The friction surface 30a is a flat surface. The convex portions of the second main surface Wb come into contact with the friction surface 30a, and the convex portions are selectively etched. As a result, the second main surface Wb is planarized.
触媒31は、例えば遷移金属元素で構成され、好ましくはPt、Au、Ag、Cu、Ni、Cr、又はMoで構成される。触媒31は、単金属でも合金でもよい。基板Wの第2主面Wbは、絶縁膜、導電膜、半導体膜、又は半導体基板で構成される。絶縁膜は、例えばSiO2又はLow-k材料などである。導電膜は、例えばCu膜又はW膜などである。半導体膜は、例えば多結晶シリコン膜、又はアモルファスシリコン膜などである。半導体基板は、例えばシリコンウェハなどである。 The catalyst 31 is composed of, for example, a transition metal element, and is preferably composed of Pt, Au, Ag, Cu, Ni, Cr, or Mo. The catalyst 31 may be a single metal or an alloy. The second main surface Wb of the substrate W is composed of an insulating film, a conductive film, a semiconductor film, or a semiconductor substrate. The insulating film is, for example, SiO2 or a low-k material. The conductive film is, for example, a Cu film or a W film. The semiconductor film is, for example, a polycrystalline silicon film or an amorphous silicon film. The semiconductor substrate is, for example, a silicon wafer.
触媒基準エッチングで使用される処理液は、触媒31の材料と基板Wの第2主面Wbの材料の組み合わせに応じて適宜選択されるが、水を含むことが好ましい。加水分解によって分解生成物を生成することができ、分解生成物を水に溶解することができる。処理液は、例えば、希フッ酸、純水、溶存酸素を含む水、オゾン水、又は過酸化水素水などである。 The processing liquid used in catalyst-based etching is selected appropriately depending on the combination of the material of the catalyst 31 and the material of the second main surface Wb of the substrate W, but preferably contains water. Decomposition products can be generated by hydrolysis, and these decomposition products can be dissolved in water. Examples of processing liquids include dilute hydrofluoric acid, pure water, water containing dissolved oxygen, ozone water, and hydrogen peroxide solution.
次に、図5を参照して、第1変形例に係る基板処理装置1について説明する。以下、上記実施形態との相違点について主に説明する。本変形例のポーラスチャック60の多孔質体61の噴射面61aの大きさは、基板Wの第1主面Waの大きさよりも小さい。本変形例のポーラスチャック60は、第1保持部10には固定されず、第1保持部10と共に回転しない。本変形例の基板処理装置1は、ポーラスチャック60を移動させる第3移動部64を備える。第3移動部64はモータなどを含む。 Next, a substrate processing apparatus 1 according to a first modified example will be described with reference to Figure 5. Differences from the above embodiment will be mainly described below. The size of the ejection surface 61a of the porous body 61 of the porous chuck 60 of this modified example is smaller than the size of the first main surface Wa of the substrate W. The porous chuck 60 of this modified example is not fixed to the first holding part 10, and does not rotate together with the first holding part 10. The substrate processing apparatus 1 of this modified example is equipped with a third moving part 64 that moves the porous chuck 60. The third moving part 64 includes a motor, etc.
第3移動部64は、ポーラスチャック60を基板Wの径方向外方又は径方向内方に移動させる。制御回路90は、摩擦体30を基板Wに押し付けながら基板Wの径方向外方又は径方向内方に移動させる際に、摩擦体30とポーラスチャック60を同時に同じ方向に移動させる制御を行なう。摩擦体30の真下にポーラスチャック60を配置でき、流体の圧力で基板Wのたわみを抑制できる。 The third moving unit 64 moves the porous chuck 60 radially outward or radially inward of the substrate W. The control circuit 90 controls the friction body 30 and the porous chuck 60 to move simultaneously in the same direction when the friction body 30 is moved radially outward or radially inward of the substrate W while being pressed against the substrate W. The porous chuck 60 can be positioned directly below the friction body 30, and deflection of the substrate W can be suppressed by the pressure of the fluid.
第3移動部64は、ポーラスチャック60を昇降させてもよい。制御回路90は、ポーラスチャック60を基板Wの径方向外方又は径方向内方に移動させる際に、ポーラスチャック60を昇降させる制御を行なってもよい。基板Wの第1主面Waが反っている場合であっても、基板Wとポーラスチャック60との間隔のバラツキを低減でき、基板Wを流体の圧力で安定的に支持できる。 The third moving unit 64 may raise and lower the porous chuck 60. The control circuit 90 may control the raising and lowering of the porous chuck 60 when moving the porous chuck 60 radially outward or radially inward of the substrate W. Even if the first main surface Wa of the substrate W is warped, variation in the distance between the substrate W and the porous chuck 60 can be reduced, and the substrate W can be stably supported by the pressure of the fluid.
次に、図6~図9を参照して、第2変形例に係る基板処理装置1について説明する。以下、上記実施形態との相違点について主に説明する。本変形例の基板処理装置1は、ポーラスチャック60の代わりに、ベルヌーイチャック65を備える。 Next, a substrate processing apparatus 1 according to a second modified example will be described with reference to Figures 6 to 9. Below, differences from the above embodiment will be mainly described. The substrate processing apparatus 1 of this modified example has a Bernoulli chuck 65 instead of the porous chuck 60.
ベルヌーイチャック65は、例えば図7(A)に示すように、ベルヌーイチャック65の中心を囲むように複数のノズルを有し、複数のノズルから放射状に流体を噴射する。これにより、図7(B)に示すように、ベルヌーイチャック65の中心に吸引圧を生成することができる。 As shown in Figure 7(A), for example, the Bernoulli chuck 65 has multiple nozzles surrounding the center of the Bernoulli chuck 65, and fluid is sprayed radially from the multiple nozzles. This allows suction pressure to be generated at the center of the Bernoulli chuck 65, as shown in Figure 7(B).
あるいは、ベルヌーイチャック65は、図8(A)に示すように、ベルヌーイチャック65の中心を囲むように複数のノズルを有し、複数のノズルから渦状に流体を噴射する。これにより、図8(B)に示すように、ベルヌーイチャック65の中心に吸引圧を生成することができる。 Alternatively, as shown in FIG. 8(A), the Bernoulli chuck 65 has multiple nozzles surrounding the center of the Bernoulli chuck 65, and the fluid is sprayed in a vortex shape from the multiple nozzles. This allows suction pressure to be generated at the center of the Bernoulli chuck 65, as shown in FIG. 8(B).
ベルヌーイチャック65は、基板Wの第1主面Waに向けて放射状または渦状に流体を噴射して吸引圧を生成し、基板Wに接触することなく基板Wを支持する。流体供給部67は、ベルヌーイチャック65に流体を供給する。流体は、ガス、液体またはガスと液体の混合流体のいずれでもよい。ガスは、例えば空気、窒素ガス又はアルゴンガスである。液体は、例えば純水である。液体は、ガスに比べて、高い密度を有するので、均一な圧力を基板Wに加えやすい。 The Bernoulli chuck 65 sprays fluid radially or vortex-wise toward the first main surface Wa of the substrate W to generate suction pressure and support the substrate W without contacting the substrate W. The fluid supply unit 67 supplies fluid to the Bernoulli chuck 65. The fluid may be a gas, a liquid, or a mixture of gas and liquid. Examples of gas include air, nitrogen gas, or argon gas. Examples of liquid include pure water. Liquid has a higher density than gas, making it easier to apply uniform pressure to the substrate W.
ベルヌーイチャック65は、基板Wを挟んで摩擦体30とは反対側、つまり基板Wの下方に設けられる。制御回路90は、摩擦体30で基板Wを擦る際に、基板Wを摩擦体30とは反対側(つまり下側)から流体の圧力で押す制御を行なう。従って、本変形例においても、上記実施形態と同様に、上記(A)、(B)及び(C)の効果が得られる。 The Bernoulli chuck 65 is provided on the opposite side of the substrate W from the friction body 30, i.e., below the substrate W. When the friction body 30 rubs the substrate W, the control circuit 90 controls the substrate W to be pushed by the fluid pressure from the opposite side of the friction body 30 (i.e., the lower side). Therefore, in this modified example, as in the above embodiment, the above effects (A), (B), and (C) can be obtained.
図9(A)及び図9(C)に示すように、第1保持部10はギャップピン12を備えてもよい。ギャップピン12は、グリップ部11と同様に、基板Wの外周に沿って間隔をおいて複数設けられる。複数のギャップピン12の間には隙間が形成され、その隙間はベルヌーイチャック65が基板Wの第1主面Waに向けて噴射する流体を排出する。グリップ部11が基板Wを上下両側から挟むのに対し、ギャップピン12は基板Wを下方から支持する。 As shown in Figures 9(A) and 9(C), the first holding unit 10 may include gap pins 12. Similar to the grip unit 11, a plurality of gap pins 12 are provided at intervals along the outer periphery of the substrate W. Gaps are formed between the plurality of gap pins 12, and these gaps discharge the fluid that the Bernoulli chuck 65 sprays toward the first main surface Wa of the substrate W. While the grip unit 11 clamps the substrate W from both the top and bottom, the gap pins 12 support the substrate W from below.
ベルヌーイチャック65はその中心に吸引圧を生成するので、ギャップピン12は基板Wを上方から支持しなくてもよい。なお、ベルヌーイチャック65が用いられる場合に、ギャップピン12の代わりに、グリップ部11が用いられてもよい。 Since the Bernoulli chuck 65 generates suction pressure at its center, the gap pins 12 do not need to support the substrate W from above. When the Bernoulli chuck 65 is used, the gripping portion 11 may be used instead of the gap pins 12.
図9(B)に示すように、ベルヌーイチャック65は、第1保持部10に対して固定され、第1保持部10と共に回転してよい。ベルヌーイチャック65は、基板Wの第1主面Waの全体に流体を噴射すべく、複数設けられてよい。複数のベルヌーイチャック65は、例えば同心円状に配列される。なお、複数のベルヌーイチャック65の配列は、特に限定されない。 As shown in FIG. 9(B), the Bernoulli chuck 65 may be fixed to the first holding part 10 and rotate together with the first holding part 10. A plurality of Bernoulli chucks 65 may be provided to inject fluid onto the entire first main surface Wa of the substrate W. The plurality of Bernoulli chucks 65 may be arranged, for example, concentrically. Note that the arrangement of the plurality of Bernoulli chucks 65 is not particularly limited.
図示しないが、流体の噴射方向(Z軸正方向)又は噴射方向とは反対方向(Z軸負方向)に複数のベルヌーイチャック65を相対的に移動させる第2移動部を、基板処理装置1が備えてもよい。これにより、基板Wの第1主面Waが反っている場合であっても、基板Wとベルヌーイチャック65との間隔のバラツキを低減でき、基板Wを流体の圧力で安定的に支持できる。 Although not shown, the substrate processing apparatus 1 may also be equipped with a second moving unit that moves the multiple Bernoulli chucks 65 relatively in the fluid injection direction (positive Z-axis direction) or the opposite direction to the injection direction (negative Z-axis direction). This reduces variation in the distance between the substrate W and the Bernoulli chucks 65, even if the first main surface Wa of the substrate W is warped, and allows the substrate W to be stably supported by the fluid pressure.
次に、図10を参照して、第3変形例に係る基板処理装置1について説明する。以下、上記実施形態との相違点について主に説明する。本変形例のベルヌーイチャック65は、第1保持部10には固定されず、第1保持部10と共に回転しない。本変形例の基板処理装置1は、ベルヌーイチャック65を移動させる第3移動部64を備える。 Next, a substrate processing apparatus 1 according to a third modified example will be described with reference to Figure 10. Below, differences from the above embodiment will be mainly described. The Bernoulli chuck 65 of this modified example is not fixed to the first holding part 10 and does not rotate together with the first holding part 10. The substrate processing apparatus 1 of this modified example is equipped with a third moving part 64 that moves the Bernoulli chuck 65.
第3移動部64は、ベルヌーイチャック65を基板Wの径方向外方又は径方向内方に移動させる。制御回路90は、摩擦体30を基板Wに押し付けながら基板Wの径方向外方又は径方向内方に移動させる際に、摩擦体30とベルヌーイチャック65を同時に同じ方向に移動させる制御を行なう。摩擦体30の真下にベルヌーイチャック65を配置でき、流体の圧力で基板Wのたわみを抑制できる。 The third moving unit 64 moves the Bernoulli chuck 65 radially outward or radially inward of the substrate W. When the friction body 30 is moved radially outward or radially inward of the substrate W while being pressed against the substrate W, the control circuit 90 controls the friction body 30 and the Bernoulli chuck 65 to move simultaneously in the same direction. The Bernoulli chuck 65 can be positioned directly below the friction body 30, and deflection of the substrate W can be suppressed by the pressure of the fluid.
第3移動部64は、ベルヌーイチャック65を昇降させてもよい。制御回路90は、ベルヌーイチャック65を基板Wの径方向外方又は径方向内方に移動させる際に、ベルヌーイチャック65を昇降させる制御を行なってもよい。基板Wの第1主面Waが反っている場合であっても、基板Wとベルヌーイチャック65との間隔のバラツキを低減でき、基板Wを流体の圧力で安定的に支持できる。 The third moving unit 64 may raise and lower the Bernoulli chuck 65. The control circuit 90 may control the raising and lowering of the Bernoulli chuck 65 when moving the Bernoulli chuck 65 radially outward or radially inward of the substrate W. Even if the first main surface Wa of the substrate W is warped, variation in the distance between the substrate W and the Bernoulli chuck 65 can be reduced, and the substrate W can be stably supported by the pressure of the fluid.
以上、本開示に係る基板処理装置、及び基板処理方法の実施形態等について説明したが、本開示は上記実施形態等に限定されない。特許請求の範囲に記載された範疇内において、各種の変更、修正、置換、付加、削除、及び組み合わせが可能である。それらについても当然に本開示の技術的範囲に属する。 The foregoing describes embodiments of the substrate processing apparatus and substrate processing method according to the present disclosure, but the present disclosure is not limited to the above embodiments. Various changes, modifications, substitutions, additions, deletions, and combinations are possible within the scope of the claims. Naturally, these also fall within the technical scope of the present disclosure.
本出願は、2024年2月16日に日本国特許庁に出願した特願2024-021618号及び2024年12月5日に日本国特許庁に出願した特願2024-212315号に基づく優先権を主張するものであり、特願2024-021618号及び特願2024-212315号の全内容を本出願に援用する。 This application claims priority based on Patent Application No. 2024-021618, filed with the Japan Patent Office on February 16, 2024, and Patent Application No. 2024-212315, filed with the Japan Patent Office on December 5, 2024, and the entire contents of Patent Application No. 2024-021618 and Patent Application No. 2024-212315 are incorporated herein by reference.
1 基板処理装置
10 第1保持部
15 第1回転部
20 第2保持部
25 第2回転部
30 摩擦体
40 第1移動部
60 ポーラスチャック
65 ベルヌーイチャック
67 流体供給部
90 制御回路
W 基板
Wa 第1主面
Wb 第2主面
REFERENCE SIGNS LIST 1 substrate processing apparatus 10 first holding unit 15 first rotating unit 20 second holding unit 25 second rotating unit 30 friction body 40 first moving unit 60 porous chuck 65 Bernoulli chuck 67 fluid supply unit 90 control circuit W substrate Wa first main surface Wb second main surface
Claims (14)
前記基板の前記第1主面に向けて流体を噴射して前記基板に接触することなく前記基板を支持するポーラスチャックと、
前記ポーラスチャックに前記流体を供給する流体供給部と、
を備え、
前記制御回路は、前記摩擦体で前記基板を擦る際に、前記基板を前記摩擦体とは反対側から前記流体の圧力で押す制御を行なう、基板処理装置。 a first holding unit configured to hold a substrate having a first main surface and a second main surface facing opposite to the first main surface with the second main surface facing upward; a first rotating unit configured to rotate the first holding unit; a second holding unit configured to hold a friction body configured to rub the second main surface of the substrate; a second rotating unit configured to rotate the second holding unit; a first moving unit configured to move the second holding unit; and a control circuit;
a porous chuck that ejects a fluid toward the first main surface of the substrate to support the substrate without contacting the substrate;
a fluid supply unit that supplies the fluid to the porous chuck;
Equipped with
The control circuit controls the substrate so that, when the friction body rubs the substrate, the pressure of the fluid pushes the substrate from the side opposite to the friction body.
前記基板処理装置は、前記流体の噴射方向又は前記噴射方向とは反対方向に複数の前記分割体を相対的に移動させる第2移動部を備える、請求項2に記載の基板処理装置。 The porous body has a plurality of divided bodies,
The substrate processing apparatus according to claim 2 , further comprising a second moving unit that relatively moves the divided bodies in the direction of jetting of the fluid or in a direction opposite to the jetting direction.
前記ポーラスチャックは多孔質体を有し、前記多孔質体はその上面に噴射面を有し前記噴射面から前記基板の前記第1主面に前記流体を噴射し、前記多孔質体の前記噴射面の大きさは前記基板の前記第1主面の大きさよりも小さく、
前記基板処理装置は、前記ポーラスチャックを移動させる第3移動部を備え、
前記制御回路は、前記摩擦体を前記基板に押し付けながら前記基板の径方向外方又は径方向内方に移動させる際に、前記摩擦体と前記ポーラスチャックを同時に同じ方向に移動させる制御を行なう、請求項1に記載の基板処理装置。 the friction body has a friction surface that rubs against the second main surface of the substrate, the friction surface having a size smaller than the second main surface of the substrate;
the porous chuck has a porous body, the porous body has an ejection surface on its upper surface, and the fluid is ejected from the ejection surface onto the first main surface of the substrate, and the size of the ejection surface of the porous body is smaller than the size of the first main surface of the substrate;
the substrate processing apparatus includes a third moving unit that moves the porous chuck;
2. The substrate processing apparatus according to claim 1, wherein the control circuit controls the friction body and the porous chuck to move simultaneously in the same direction when the friction body is moved radially outward or radially inward while being pressed against the substrate.
前記第2回転部は、前記摩擦体を前記基板に押し付ける圧力を検出する圧力検出器と、前記摩擦体を前記基板に押し付ける圧力を調整するアクチュエータと、を有し、
前記制御回路は、前記摩擦体を前記基板に押し付けながら前記基板の径方向外方又は径方向内方に移動させる際に、前記摩擦体を前記基板に押し付ける圧力を一定に制御する、請求項1に記載の基板処理装置。 the first moving unit moves the second holding unit together with the second rotating unit,
the second rotating unit has a pressure detector that detects a pressure with which the friction body is pressed against the substrate, and an actuator that adjusts the pressure with which the friction body is pressed against the substrate,
The substrate processing apparatus according to claim 1 , wherein the control circuit controls the pressure with which the friction body is pressed against the substrate to be constant when the friction body is moved radially outward or radially inward while being pressed against the substrate.
前記基板の前記第1主面に向けて放射状または渦状に流体を噴射して吸引圧を生成し、前記基板に接触することなく前記基板を支持するベルヌーイチャックと、
前記ベルヌーイチャックに前記流体を供給する流体供給部と、
を備え、
前記制御回路は、前記摩擦体で前記基板を擦る際に、前記基板を前記摩擦体とは反対側から前記流体の圧力で押す制御を行なう、基板処理装置。 a first holding unit configured to hold a substrate having a first main surface and a second main surface facing opposite to the first main surface with the second main surface facing upward; a first rotating unit configured to rotate the first holding unit; a second holding unit configured to hold a friction body configured to rub the second main surface of the substrate; a second rotating unit configured to rotate the second holding unit; a first moving unit configured to move the second holding unit; and a control circuit;
a Bernoulli chuck that generates suction pressure by jetting fluid radially or vortex-wise toward the first main surface of the substrate and supports the substrate without contacting the substrate;
a fluid supply unit that supplies the fluid to the Bernoulli chuck;
Equipped with
The control circuit controls the substrate so that, when the friction body rubs the substrate, the pressure of the fluid pushes the substrate from the side opposite to the friction body.
前記基板処理装置は、前記流体の噴射方向又は前記噴射方向とは反対方向に複数の前記ベルヌーイチャックを相対的に移動させる第2移動部を備える、請求項6に記載の基板処理装置。 the substrate processing apparatus includes a plurality of the Bernoulli chucks,
The substrate processing apparatus according to claim 6 , further comprising a second moving unit that relatively moves the plurality of Bernoulli chucks in a direction of jetting the fluid or in a direction opposite to the jetting direction.
前記基板処理装置は、前記ベルヌーイチャックを移動させる第3移動部を備え、
前記制御回路は、前記摩擦体を前記基板に押し付けながら前記基板の径方向外方又は径方向内方に移動させる際に、前記摩擦体と前記ベルヌーイチャックを同時に同じ方向に移動させる制御を行なう、請求項6に記載の基板処理装置。 the friction body has a friction surface that rubs against the second main surface of the substrate, the friction surface having a size smaller than the second main surface of the substrate;
the substrate processing apparatus includes a third moving unit that moves the Bernoulli chuck,
7. The substrate processing apparatus according to claim 6, wherein the control circuit performs control to move the friction body and the Bernoulli chuck simultaneously in the same direction when the friction body is moved radially outward or radially inward of the substrate while being pressed against the substrate.
前記第2回転部は、前記摩擦体を前記基板に押し付ける圧力を検出する圧力検出器と、前記摩擦体を前記基板に押し付ける圧力を調整するアクチュエータと、を有し、
前記制御回路は、前記摩擦体を前記基板に押し付けながら前記基板の径方向外方又は径方向内方に移動させる際に、前記摩擦体を前記基板に押し付ける圧力を一定に制御する、請求項6に記載の基板処理装置。 the first moving unit moves the second holding unit together with the second rotating unit,
the second rotating unit has a pressure detector that detects a pressure with which the friction body is pressed against the substrate, and an actuator that adjusts the pressure with which the friction body is pressed against the substrate,
7. The substrate processing apparatus according to claim 6, wherein the control circuit controls the pressure with which the friction body is pressed against the substrate to be constant when the friction body is moved radially outward or radially inward while being pressed against the substrate.
前記摩擦体は、前記処理液から前記基板と反応する反応種を生成する触媒を有する、請求項1~9のいずれか1項に記載の基板処理装置。 a liquid supply unit that supplies a processing liquid to the second main surface of the substrate;
10. The substrate processing apparatus according to claim 1, wherein the friction body has a catalyst that generates a reactive species from the processing liquid that reacts with the substrate.
前記摩擦体は、前記処理液から前記基板と反応する反応種を生成する触媒を有する、請求項12に記載の基板処理方法。 supplying a processing liquid to the second main surface of the substrate;
The substrate processing method according to claim 12 , wherein the friction body has a catalyst that generates a reactive species from the processing liquid that reacts with the substrate.
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