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WO2025171741A1 - Atomization chamber and atomization device - Google Patents

Atomization chamber and atomization device

Info

Publication number
WO2025171741A1
WO2025171741A1 PCT/CN2024/138913 CN2024138913W WO2025171741A1 WO 2025171741 A1 WO2025171741 A1 WO 2025171741A1 CN 2024138913 W CN2024138913 W CN 2024138913W WO 2025171741 A1 WO2025171741 A1 WO 2025171741A1
Authority
WO
WIPO (PCT)
Prior art keywords
pot
heating element
substrate
atomizing
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/138913
Other languages
French (fr)
Chinese (zh)
Inventor
金鹤
肖俊杰
文治华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Verdewell Technology Ltd
Original Assignee
Shenzhen Verdewell Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Verdewell Technology Ltd filed Critical Shenzhen Verdewell Technology Ltd
Publication of WO2025171741A1 publication Critical patent/WO2025171741A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the field of atomization technology, and more specifically, to an atomizing pot and an atomizing device.
  • Embodiments of the present application provide an atomizing pot and an atomizing device.
  • the heating element protrudes relative to at least one of the base and the pot wall to form a protrusion
  • the mounting surface is any surface of the protrusion exposed to the outside.
  • the outer side surface of the heating element is flush with the outer side surface of the base and the outer side surface of the pot wall, and the mounting surface is the outer side surface of the heating element.
  • the functional film layer includes at least two layers, and the thickness of each functional film layer is in the range of [5 ⁇ m, 200 ⁇ m].
  • the pot wall is made of ceramic material.
  • the functional film layer further includes a protective layer.
  • the protective layer In the depth direction of the accommodating cavity, the protective layer is located between the heating element and the pot wall, and the protective layer covers the heating element.
  • the thickness of the substrate ranges from [0.3 mm to 3 mm].
  • the thickness of the substrate ranges from [0.1 mm, 1 mm].
  • the atomization device provided in the embodiments of the present application includes the atomization pot described in any one of the above embodiments.
  • the pot bottom of the atomizing pot and the atomizing device of the present application includes a substrate and a functional film layer, the functional film layer includes a heating electrode layer, the heating electrode layer includes a heating element and an electrode, and in the depth direction of the accommodating cavity, the heating element is located between the substrate and the pot wall, so that compared with the atomizing pot in which the substrate is located between the heating element and the pot wall, the atomizing pot of the present application can reduce the distance between the heating element and the aerosol generating matrix to reduce heat loss during heat transfer, thereby improving thermal efficiency.
  • the heating element is provided with a mounting surface exposed to the outside world, and the electrode is arranged on the outside of the substrate and connected to the mounting surface, so that the electrode can be led out to the outside world without passing through any components.
  • the electrode can be led out without drilling holes in the bottom of the pot, which can simplify the manufacturing process of the atomizing pot and thus simplify the manufacturing process of the atomizing device.
  • FIG1 is a perspective schematic diagram of an atomizing pot according to some embodiments of the present application.
  • FIG4 is a cross-sectional schematic diagram of an atomizing pot according to certain embodiments of the present application.
  • FIG5 is a cross-sectional schematic diagram of an atomizing pot according to certain embodiments of the present application.
  • FIG6 is a schematic cross-sectional view of an atomizing pot according to certain embodiments of the present application.
  • FIG7 is a perspective schematic diagram of an atomization device according to some embodiments of the present application.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense. In an example, it can be a fixed connection, or a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements.
  • a first feature being “above” or “below” a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them.
  • a first feature being “above,” “above,” and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • a first feature being “below,” “below,” and “below” a second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
  • an atomizer 100 provided in an embodiment of the present application includes a base 10 and a wall 30 .
  • the wall 30 extends from the periphery of the base 10 and, together with the base 10, forms a housing 50 for accommodating an aerosol-generating substrate.
  • the base 10 includes a substrate 11 and a functional film layer 13 disposed on the substrate 11 .
  • the functional film layer 13 includes a heating electrode layer 131 .
  • the heating electrode layer 131 includes a heating element 1311 and an electrode 1313 .
  • the heating element 1311 is located between the substrate 11 and the wall 30 .
  • the heating element 1311 is provided with a mounting surface 13111 , which is exposed to the outside world.
  • the electrode 1313 is disposed on the outside of the substrate 11 and connected to the mounting surface 13111 .
  • the atomizing pot 100 is a structure having a cavity (i.e., a accommodating cavity 50) for accommodating other components.
  • a cavity i.e., a accommodating cavity 50
  • an aerosol generating matrix can be provided in the accommodating cavity 50 so that the atomizing pot 100 can heat the aerosol generating matrix.
  • the atomizing pot 100 includes a pot bottom 10 and a pot wall 30.
  • the pot wall 30 and the pot bottom 10 together form a accommodating cavity 50 so that the aerosol generating matrix can be soluted in the accommodating cavity 50.
  • the cross-sectional shape of the pot bottom 10 can be square, circular, triangular, etc. The cross-sectional shape of the pot bottom 10 will affect the shape of the accommodating cavity 50.
  • the pot wall 30 and pot bottom 10 can be formed separately, that is, the pot wall 30 and pot bottom 10 are manufactured separately and then sintered into a single piece via a bonding layer at the contact point between the pot wall 30 and the pot bottom 10.
  • the pot wall 30 and pot bottom 10 can be manufactured by first forming the pot bottom 10, and then forming the pot wall 30 on the pot bottom 10 based on the pot bottom 10; or first forming the pot wall 30, and then forming the pot bottom 10 on the pot wall 30 based on the pot wall 30.
  • the functional film layer 13 includes a heating electrode layer 131, and the heating electrode layer 131 includes a heating element 1311 and an electrode 1313.
  • the heating element 1311 can convert electrical energy into thermal energy when working, and transfer the thermal energy outward mainly in the form of radiation to heat the aerosol generating matrix.
  • the heating element 1311 includes a substrate 13115 and a heating film 13117, and the heating film 13117 is covered on the substrate 13115, and the heating film 13117 is used to generate heat.
  • the electrode 1313 is used to electrically connect the heating element 1311 to the battery so that the battery provides electrical energy to the heating element 1311 to make it generate heat, wherein the electrode 1313 can be welded to the heating element 1311 to ensure that the electrode 1313 and the heating element 1311 can be stably connected, thereby improving the stability of the electrical conduction between the heating element 1311 and the battery.
  • the upper and lower surfaces of the base 11 and the heating element 1311 are both flat, and no uneven structure will be formed after the two are combined, which can ensure that the aerosol generating matrix can be spread out completely and fully contact the heating element 1311 or the transmission source through the heating element 1311.
  • At least one end of the electrode 1313 needs to be exposed to the outside world so that the electrode 1313 can be connected to the outside world, for example, the electrode 1313 can be connected to a battery so that the electrode 1313 can supply power to the heating element 1311. Therefore, the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world, for example, the outer side surface of the heating element 1311 serves as the mounting surface 13111, or the heating element 1311 protrudes from the base 11, and the surface exposed to the outside world in the protruding structure can serve as the mounting surface 13111.
  • One end of the electrode 1313 is connected to the mounting surface 13111, and the entire electrode 1313 is arranged outside the base 11, so that the electrode 1313 can be led to the outside world without passing through any components.
  • the electrode 1313 exposed to the outside world can be directly connected to the external power supply device 500, such as a battery.
  • the power supply device 500 When the power supply device 500 is started, the electrical energy enters the heating element 1311 through the electrode 1313. Then, the heating element 1311 can convert the electrical energy into thermal energy and transfer the generated heat to the aerosol generating matrix.
  • the heating element 1311 In the depth direction Y of the accommodating cavity 50, the heating element 1311 is located between the base 11 and the pot wall 30.
  • the heating element 1311 of the atomizer 100 of the present application can be closer to the aerosol generating matrix, so that the heat energy generated by the heating element 1311 can act on the aerosol generating matrix faster, reducing heat loss during the heat energy transfer process and improving thermal efficiency.
  • the substrate is located between the heating element and the pot wall
  • the heating element is located between the substrate and the pot wall.
  • the atomizer can be divided into an integrated ceramic-based atomizer or an integrated metal-based atomizer.
  • ceramic-based atomizers have problems such as low thermal efficiency and easy cracking of the pot body. A lot of heat in metal-based atomizers will be transferred to the pot wall through the bottom of the pot and dissipated by the pot wall and wasted. There is also the problem of low thermal efficiency.
  • the preparation process of the metal-based atomizer is complicated (in order to pass the salt spray test, the inner and outer walls of the metal-based atomizer need to be fully coated).
  • the heating element 1311 of the atomizer 100 of the present application is located between the base 11 and the pot wall 30, which can reduce the distance between the heating element 1311 and the aerosol generating matrix.
  • the heat generated by the heating element 1311 can be quickly transferred to the aerosol generating matrix, thereby reducing heat loss during heat transfer to improve thermal efficiency.
  • the electrode is usually led out by punching a through hole in the bottom of the pot, but this additional punching operation will make the manufacturing process of the atomizer pot more complicated.
  • the heating element is bent and passes through the through hole, it is also necessary to realize the positioning of the heating element and the through hole to ensure that the heating element can be bent at the appropriate position so that the bent heating element can pass through the through hole smoothly.
  • the bent structure will cause the structure of the heating element to be less stable, which may easily cause the heating element to break and affect the normal operation of the heating element.
  • the electrode is welded to the heating element through the through hole. At this time, it is necessary to realize the positioning of the electrode and the through hole, and weld the electrode to the heating element after the positioning is completed, which makes the manufacturing process of the atomizer pot more complicated.
  • the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world.
  • the electrode 1313 can be connected to the mounting surface 13111 without passing through any components. This ensures that the atomizer pot 100 can function normally without drilling holes in the pot bottom 10 of the present application, thereby simplifying the manufacturing process of the atomizer pot 100.
  • the heating element 1311 can be a flat structure, that is, the heating element 1311 does not need to be bent, making the structure of the heating element 1311 of the present application more stable.
  • the manufacturing process of the flat heating element 1311 is simpler than that of the bent heating element 1311. Therefore, the manufacturing process of the atomizer pot 100 can be further simplified.
  • the pot bottom 10 of the atomizer pot 100 of the embodiment of the present application includes a base 11 and a functional film layer 13.
  • the functional film layer 13 includes a heating electrode layer 131.
  • the heating electrode layer 131 includes a heating element 1311 and an electrode 1313.
  • the heating element 1311 is located between the base 11 and the pot wall 30.
  • the atomizer pot 100 of the present application can reduce the distance between the heating element 1311 and the aerosol generating matrix, thereby reducing heat loss during heat transfer and improving thermal efficiency.
  • the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world.
  • the electrode 1313 is arranged on the outside of the base 11 and connected to the mounting surface 13111, so that the electrode 1313 can be led to the outside world without passing through any components. In this way, the electrode 1313 can be led out without drilling a hole in the pot bottom 10 , which can simplify the manufacturing process of the atomizing pot 100 and thus simplify the manufacturing process of the atomizing device 1000 .
  • the mounting surface 13111 may have a variety of structures.
  • the heating element 1311 protrudes relative to at least one of the base 11 and the pot wall 30 to form a protrusion 13113, and the mounting surface 13111 is any surface of the protrusion 13113 exposed to the outside.
  • the heating element 1311 protrudes relative to the base 11 to form the protrusion 13113.
  • the outer side surface of the protrusion 13113 and the surface facing the base 11 can both serve as the mounting surface 13111.
  • the heating element 1311 protrudes relative to the pot wall 30 to form the protrusion 13113.
  • the outer side surface of the heating element 1311 is flush with the outer side surface of the base 11 and the outer side surface of the pot wall 30, the mounting surface 13111 is the outer side surface of the heating element 1311, and the electrode 1313 can be directly installed on the outer side surface of the heating element 1311, so that the manufacturing process of the atomizer pot 10 can be further simplified.
  • the pot wall 30 is made of a ceramic material, such as silicon oxide or zirconium oxide. It will be appreciated that ceramic has lower thermal conductivity than metal, and heat energy generated by the pot bottom 10 can be conducted to the pot wall 30. A metal pot wall 30 would cause the heat energy generated by the pot bottom 10 to be rapidly conducted to other locations, such as other components of the atomization device 1000. Therefore, compared to a metal pot wall 30, a ceramic pot wall 30 can reduce the amount of heat energy conducted to other components, thereby reducing heat loss.
  • a ceramic pot wall 30 can reduce the amount of heat energy conducted to other components, thereby reducing heat loss.
  • the functional film layer 13 includes at least two layers.
  • the thickness of each functional film layer 13 is in the range of [5 ⁇ m, 200 ⁇ m].
  • the thickness of each functional film layer 13 may be 5 ⁇ m, 17 ⁇ m, 45 ⁇ m, 72 ⁇ m, 100 ⁇ m, 132 ⁇ m, 157 ⁇ m, 179 ⁇ m, 195 ⁇ m or 200 ⁇ m. If the thickness of a layer is less than 5 ⁇ m, it means that the layer is too thin. When the functional film layer 13 is too thin, it is easy to cause the layer to have a partial area missing, making it difficult to form a preset shape. If the thickness of a layer is greater than 200 ⁇ m, it means that the layer is too thick.
  • each functional film layer 13 When the functional film layer 13 is too thick, it will cause heat to have difficulty passing through the functional film layer 13 and acting on the aerosol generating matrix, resulting in a low thermal efficiency of the atomizer 100. In this way, the thickness of each functional film layer 13 is limited to a reasonable range of [5 ⁇ m, 200 ⁇ m]. On the one hand, it can ensure that the functional film layer 13 can form a preset shape, and on the other hand, it can reduce heat loss during heat transfer, so that the heat generated by the heating element 1311 can be quickly transferred to the aerosol generating matrix.
  • the functional film layer 13 further includes a protective layer 133.
  • the protective layer 133 is located between the heating element 1311 and the pot wall 30, and the protective layer 133 covers the heating element 1311.
  • the protective layer 133 is used to prevent the heating element 1311 from directly contacting the aerosol generating matrix, thereby preventing products generated after heating the aerosol generating matrix, such as residues, from damaging the heating element 1311.
  • the protective layer 133 can be made of a material with a low friction coefficient, such as polytetrafluoroethylene, to form a non-stick layer on the surface of the heating element 1311, thereby facilitating the cleaning of the atomizer pot 100.
  • the protective layer 133 can be made of an insulating material, such as a glass protective glaze layer, to prevent the electrical energy provided by the electrode 1313 from being transmitted to the pot wall 30, thereby ensuring electrical safety.
  • the protective layer 133 may be made of an anti-corrosion material, such as polyurethane, to prevent corrosive substances in the product generated after heating the aerosol-generating matrix from damaging the heating element 1311, while also facilitating the atomizer 100 to pass the salt spray test.
  • the thickness of the protective layer 133 can also be in the range of [5 ⁇ m, 200 ⁇ m].
  • the thickness of the protective layer 133 can be 5 ⁇ m, 39 ⁇ m, 60 ⁇ m, 87 ⁇ m, 105 ⁇ m, 128 ⁇ m, 146 ⁇ m, 186 ⁇ m, 193 ⁇ m or 200 ⁇ m. In this way, on the one hand, it can ensure that the protective layer 133 can cover the entire heating element 1311, and on the other hand, it can reduce heat loss.
  • the substrate 11 may be made of a ceramic material, such as silicon oxide, or a metal material, such as 430 stainless steel.
  • a ceramic material such as silicon oxide
  • a metal material such as 430 stainless steel.
  • the substrate 11 has a high structural strength, is not easily damaged, and has a long service life.
  • the substrate 11 is made of ceramic, the substrate 11 has a high hardness, is not easily deformed, has good corrosion resistance, and has a long service life.
  • the base 11 when the base 11 is made of a ceramic material, the base 11, heating element 1311, protective layer 133, and pot wall 30 are arranged in sequence along the depth direction Y of the accommodating cavity 50.
  • the heat energy generated by the heating element 1311 can heat the aerosol-generating matrix within the accommodating cavity 50 via the protective layer 133. Due to the low thermal conductivity of ceramic materials, only a small portion of the heat energy generated by the heating element 1311 is transferred to the outside world through the ceramic material. The majority of the heat energy is transferred to the protective layer 133 and ultimately to the aerosol-generating matrix, thus ensuring minimal heat loss. Furthermore, since ceramic materials are non-conductive, the electrical energy provided by the electrode 1313 is not transferred to the outside world via the base 11.
  • the structure of the functional film layer 13 can be relatively simple, consisting only of the protective layer 133 and the heating electrode layer 131, greatly simplifying the manufacturing process of the pot bottom 10.
  • the thickness of the substrate 11 has a value range of [0.3mm, 3mm].
  • the thickness of the substrate 11 may be 0.3mm, 0.48mm, 0.83mm, 1.05mm, 1.27mm, 1.64mm, 1.88mm, 2.0mm, 2.35mm, 2.76mm or 3mm.
  • the thickness of the substrate 11 is less than 0.3mm, for example, 0.21mm, it means that the substrate 11 is too thin, and too thin ceramics are more likely to crack.
  • the thickness of the substrate 11 is greater than 3mm, for example, 3.6mm, it means that the substrate 11 is too thick, and too thick ceramics are more likely to lead to lower thermal efficiency. In this way, limiting the thickness of the ceramic substrate 11 to within a reasonable range of [0.3mm, 3mm] can ensure the safety of the substrate 11 on the one hand, and ensure that the thermal efficiency of the atomizer 100 is not low on the other hand.
  • the functional film layer 13 when the substrate 11 is made of a metal material, the functional film layer 13 further includes a first insulating layer 135 and a second insulating layer 137 .
  • the first insulating layer 135, substrate 11, second insulating layer 137, heating element 1311, protective layer 133, and pot wall 30 are sequentially arranged.
  • the heat energy generated by the heating element 1311 can pass through the protective layer 133 to heat the aerosol-generating substrate within the accommodating cavity 50.
  • Metal materials absorb and dissipate heat quickly, and the use of a metal substrate 11 ensures that the heat energy generated by the heating element 1311 is quickly transferred to the protective layer 133 and ultimately to the aerosol-generating substrate.
  • the metal substrate 11 is conductive.
  • the insulating layers provided on both sides of the substrate 11 prevent the electrical energy provided by the electrodes 1313 from being transmitted into the substrate 11 and thus to the outside of the atomizer pot 100.
  • the entire surface of the atomizer pot 100 is guaranteed to be free of electrical charge, thereby ensuring the safe use of the atomizer pot 100. Therefore, when the substrate 11 is made of metal, the functional film layer 13 also needs to include an insulating layer to ensure the normal operation of the atomizer pot 100 while improving its safety.
  • the heating element 1311 is positioned between the base 11 and the pot wall 30.
  • the thickness and laminated structure of the functional film layer 13 allow the heat generated by the heating element 1311 to be more effectively applied to the aerosol-generating matrix.
  • the heating element 1311 covers the entire base 11, creating a relatively uniform temperature field and ensuring uniform heating of all parts of the aerosol-generating matrix.
  • the base 11 can be made of metal or ceramic
  • the pot wall 30 is made of ceramic, making the atomizer 100 relatively strong, thus enhancing thermal shock resistance and reliability.
  • the atomization device 1000 provided in the embodiment of the present application includes the atomization pot 100 described in any one of the above embodiments.
  • the atomizing device 1000 is a structure capable of generating aerosol by acting on an aerosol-generating substrate through resistance heating, electromagnetic heating, microwave heating, laser irradiation, infrared light irradiation, ultrasound or mechanical vibration.
  • the atomizing device 1000 may further include a housing 300, which houses the atomizing pot 100.
  • the aerosol-generating substrate is placed within the atomizing pot 100.
  • the electrodes 1313 of the atomizing pot 100 are exposed to the outside world. Connecting the electrodes 1313 to the power supply 500 allows the atomizing pot 100 to heat the aerosol-generating substrate to generate an aerosol.
  • the atomizing device 1000 may further include a power supply 500, which is connected to the electrodes 1313 and is used to provide electrical energy to the heating element 1311, thereby facilitating the atomizing pot 100 to heat the aerosol-generating substrate and generate an aerosol.
  • the material of the housing 300 may be, but is not limited to, metal, plastic, or ceramic.
  • the structural strength of the shell 300 is high, it is not easy to be damaged, and the service life is long; when the material of the shell 300 is plastic, the weight of the shell 300 is light, it is easy to carry, and the cost is low; when the material of the shell 300 is ceramic, the hardness of the shell 300 is high, it is not easy to deform, and it has good corrosion resistance and a long service life.
  • the electrode 1313 can be connected to the power supply device 500 without passing through any components.
  • the power supply device 500 starts to supply power
  • the electric energy can reach the heating element 1311 through the electrode 1313, so that the heating element 1311 can start to generate heat.
  • the heat generated by the heating element 1311 will pass through the functional film layer 13 and heat the aerosol generating matrix.
  • the heating element 1311 is located between the base 11 and the pot wall 30 in the depth direction Y of the accommodating cavity 50. It can be understood that if the base is located between the heating element and the pot wall, that is, the heating element is exposed to the outside world, then part of the heat energy generated by the heating element 1311 will be directly transferred to other components of the atomization device, such as to the battery, resulting in a large amount of heat loss, and the heat transferred to other components may also affect the safety of use of other components.
  • the heating element 1311 of the atomization pot 100 of the present application is not exposed to the outside world, so that more of the heat energy generated by the heating element 1311 is transferred to the aerosol generating matrix, reducing the heat transferred to other components and reducing heat loss, while also ensuring the safety of use of other components.
  • the pot bottom 10 of the atomizing pot 100 of the atomizing device 1000 of the embodiment of the present application includes a base 11 and a functional film layer 13, the functional film layer 13 includes a heating electrode layer 131, and the heating electrode layer 131 includes a heating element 1311 and an electrode 1313.
  • the heating element 1311 is located between the base 11 and the pot wall 30.
  • the atomizing pot 100 of the present application can reduce the distance between the heating element 1311 and the aerosol generating matrix to reduce heat loss during heat transfer.
  • first and second are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated.
  • a feature specified as “first” or “second” may explicitly or implicitly include at least one of the features.
  • plural means at least two, for example, two or three, unless otherwise specifically defined.

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  • Resistance Heating (AREA)
  • Cookers (AREA)

Abstract

An atomization chamber (100) and an atomization device (1000). The atomization chamber (100) comprises a chamber bottom (10) and a chamber wall (30), wherein the chamber wall (30) and the chamber bottom (10) define an accommodating cavity (50). The chamber bottom (10) comprises a substrate (11) and a functional film layer (13); a heating electrode layer (131) of the functional film layer (13) comprises heating bodies (1311) and electrodes (1313); in a depth direction (Y) of the accommodating cavity (50), the heating bodies (1311) are located between the substrate (11) and the chamber wall (30); the heating bodies (1311) each have a mounting surface (13111); the mounting surface (13111) is exposed to the outside; and the electrodes (1313) are arranged outside the substrate (11) and are connected to the mounting surfaces (13111).

Description

雾化锅及雾化装置Atomizing pot and atomizing device

优先权信息Priority information

本申请请求2024年02月18日向中国国家知识产权局提交的、专利申请号为2024202956199的专利申请的优先权和权益,并且通过参照将其全文并入此处。This application claims priority and benefits of patent application No. 2024202956199 filed with the State Intellectual Property Office of China on February 18, 2024, and the entire text of which is incorporated herein by reference.

技术领域Technical Field

本申请涉及雾化技术领域,更具体而言,涉及一种雾化锅及雾化装置。The present application relates to the field of atomization technology, and more specifically, to an atomizing pot and an atomizing device.

背景技术Background Art

雾化装置是一种能够利用加热不燃烧(Heat Not Burning,HNB)技术作用于气溶胶生成基质并产生气溶胶的小型设备。如今,某些雾化装置利用雾化锅对气溶胶生成基质进行加热,其中发热线路通常设置于锅底内表面,并通过在锅底打孔的方式,将位于锅底内表面的电极引出。但是,这样会导致需要额外在锅底打孔,才能将电极引出,导致雾化锅的制造工艺更为复杂,例如还需要打孔对位等制造步骤,从而导致雾化装置的制造工艺更为复杂。An atomizer is a small device that uses heat-not-burn (HNB) technology to act on an aerosol-generating substrate and generate aerosol. Currently, some atomizers use an atomizer pot to heat the aerosol-generating substrate. The heating circuit is typically located on the inner surface of the pot bottom, and electrodes located on the inner surface of the pot bottom are connected by drilling holes in the pot bottom. However, this requires additional holes in the pot bottom to connect the electrodes, making the atomizer pot manufacturing process more complex. For example, drilling and alignment steps are required, further complicating the manufacturing process of the atomizer device.

发明内容Summary of the Invention

本申请实施方式提供一种雾化锅及雾化装置。Embodiments of the present application provide an atomizing pot and an atomizing device.

本申请实施方式提供的雾化锅包括锅底及锅壁,所述锅壁自所述锅底的周缘延伸,并与所述锅底一起围成容置腔,所述容置腔用于容置气溶胶生成基质;所述锅底包括基体和设置于所述基体的功能膜层,所述功能膜层包括发热电极层,所述发热电极层包括发热体和电极,在所述容置腔的深度方向上,所述发热体位于所述基体与所述锅壁之间,所述发热体设有安装面,所述安装面暴露于外界,所述电极设置于所述基体的外部,并连接于所述安装面。The atomizer provided in the embodiment of the present application includes a pot bottom and a pot wall, the pot wall extends from the periphery of the pot bottom and together with the pot bottom forms a accommodating cavity, the accommodating cavity is used to accommodate an aerosol generating matrix; the pot bottom includes a base and a functional film layer arranged on the base, the functional film layer includes a heating electrode layer, the heating electrode layer includes a heating element and an electrode, in the depth direction of the accommodating cavity, the heating element is located between the base and the pot wall, the heating element is provided with a mounting surface, the mounting surface is exposed to the outside world, the electrode is arranged on the outside of the base and connected to the mounting surface.

在某些实施方式中,所述发热体相对于所述基体和所述锅壁中的至少一者凸出以形成凸出部,所述安装面为所述凸出部的暴露于外部的任一表面。In certain embodiments, the heating element protrudes relative to at least one of the base and the pot wall to form a protrusion, and the mounting surface is any surface of the protrusion exposed to the outside.

在某些实施方式中,所述发热体的外侧面与所述基体的外侧面和所述锅壁的外侧面均齐平,所述安装面为所述发热体的外侧面。In certain embodiments, the outer side surface of the heating element is flush with the outer side surface of the base and the outer side surface of the pot wall, and the mounting surface is the outer side surface of the heating element.

在某些实施方式中,所述功能膜层包括至少两层,每层所述功能膜层的厚度的取值范围均为[5μm,200μm]。In certain embodiments, the functional film layer includes at least two layers, and the thickness of each functional film layer is in the range of [5 μm, 200 μm].

在某些实施方式中,所述锅壁由陶瓷材料制成。In certain embodiments, the pot wall is made of ceramic material.

在某些实施方式中,所述功能膜层还包括保护层,在所述容置腔的深度方向上,所述保护层位于所述发热体和所述锅壁之间,所述保护层覆盖所述发热体。In some embodiments, the functional film layer further includes a protective layer. In the depth direction of the accommodating cavity, the protective layer is located between the heating element and the pot wall, and the protective layer covers the heating element.

在某些实施方式中,所述基体由陶瓷材料制成。In certain embodiments, the substrate is made of a ceramic material.

在某些实施方式中,所述基体的厚度的取值范围为[0.3mm,3mm]。In some embodiments, the thickness of the substrate ranges from [0.3 mm to 3 mm].

在某些实施方式中,所述基体由金属材料制成,所述功能膜层还包括第一绝缘层和第二绝缘层,在所述容置腔的深度方向上,所述第一绝缘层、所述基体、所述第二绝缘层、所述发热体、所述保护层及所述锅壁依次设置。In some embodiments, the substrate is made of a metal material, and the functional film layer further includes a first insulating layer and a second insulating layer. In the depth direction of the accommodating cavity, the first insulating layer, the substrate, the second insulating layer, the heating element, the protective layer and the pot wall are arranged in sequence.

在某些实施方式中,所述基体的厚度的取值范围为[0.1mm,1mm]。In some embodiments, the thickness of the substrate ranges from [0.1 mm, 1 mm].

本申请实施方式提供的雾化装置包括上述任一项实施方式所述的雾化锅。The atomization device provided in the embodiments of the present application includes the atomization pot described in any one of the above embodiments.

本申请的雾化锅及雾化装置的锅底包括基体和功能膜层,功能膜层包括发热电极层,发热电极层包括发热体和电极,在容置腔的深度方向上,发热体位于基体和锅壁之间,使相较于基体位于发热体和锅壁之间的雾化锅而言,本申请的雾化锅能够减少发热体和气溶胶生成基质之间的距离,以减少热量传递过程中的热量损失,从而提高热效率。同时,发热体设有暴露于外界的安装面,电极设置在基体的外部,并与安装面连接,使电极无需穿过任何元件便可引出到外界。如此,无需在锅底打孔也可实现电极的引出,可简化雾化锅的制造工艺,从而简化雾化装置的制造工艺。The pot bottom of the atomizing pot and the atomizing device of the present application includes a substrate and a functional film layer, the functional film layer includes a heating electrode layer, the heating electrode layer includes a heating element and an electrode, and in the depth direction of the accommodating cavity, the heating element is located between the substrate and the pot wall, so that compared with the atomizing pot in which the substrate is located between the heating element and the pot wall, the atomizing pot of the present application can reduce the distance between the heating element and the aerosol generating matrix to reduce heat loss during heat transfer, thereby improving thermal efficiency. At the same time, the heating element is provided with a mounting surface exposed to the outside world, and the electrode is arranged on the outside of the substrate and connected to the mounting surface, so that the electrode can be led out to the outside world without passing through any components. In this way, the electrode can be led out without drilling holes in the bottom of the pot, which can simplify the manufacturing process of the atomizing pot and thus simplify the manufacturing process of the atomizing device.

本申请的实施方式的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实施方式的实践了解到。Additional aspects and advantages of the embodiments of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the embodiments of the present application.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本申请的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

图1是本申请一些实施方式的雾化锅的立体示意图;FIG1 is a perspective schematic diagram of an atomizing pot according to some embodiments of the present application;

图2是图1所示的雾化锅的剖面示意图;FIG2 is a schematic cross-sectional view of the atomizing pot shown in FIG1 ;

图3是本申请某些实施方式的雾化锅的剖面示意图;FIG3 is a cross-sectional schematic diagram of an atomizing pot according to certain embodiments of the present application;

图4是本申请某些实施方式的雾化锅的剖面示意图;FIG4 is a cross-sectional schematic diagram of an atomizing pot according to certain embodiments of the present application;

图5是本申请某些实施方式的雾化锅的剖面示意图;FIG5 is a cross-sectional schematic diagram of an atomizing pot according to certain embodiments of the present application;

图6是本申请某些实施方式的雾化锅的剖面示意图;FIG6 is a schematic cross-sectional view of an atomizing pot according to certain embodiments of the present application;

图7是本申请一些实施方式的雾化装置的立体示意图。FIG7 is a perspective schematic diagram of an atomization device according to some embodiments of the present application.

具体实施方式DETAILED DESCRIPTION

下面详细描述本申请的实施方式,所述实施方式的示例在附图中示出,其中,相同或类似的标号自始至终表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本申请的实施方式,而不能理解为对本申请的实施方式的限制。The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the embodiments of the present application, and should not be understood as limiting the embodiments of the present application.

在本申请的描述中,应当理解的是,术语“厚度”、“上”、“顶”、“底”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而并非指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。以及,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present application, it should be understood that the terms "thickness", "upper", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,在一个例子中,可以是固定连接,或者是可拆卸地连接,或一体地连接;可以是机械连接,或者是电连接,或可以相互通讯;可以是直接相连,或者是通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. In an example, it can be a fixed connection, or a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements.

在本申请的实施方式中,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiments of the present application, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

请参阅图1,本申请实施方式提供的雾化锅100包括锅底10及锅壁30,锅壁30自锅底10的周缘延伸,并与锅底10一起围成容置腔50,容置腔50用于容置气溶胶生成基质。锅底10包括基体11和设置于基体11的功能膜层13,功能膜层13包括发热电极层131,发热电极层131包括发热体1311和电极1313,在容置腔50的深度方向Y上,发热体1311位于基体11与锅壁30之间,发热体1311设有安装面13111,安装面13111暴露于外界,电极1313设置于基体11的外部,并连接于安装面13111。Referring to FIG. 1 , an atomizer 100 provided in an embodiment of the present application includes a base 10 and a wall 30 . The wall 30 extends from the periphery of the base 10 and, together with the base 10, forms a housing 50 for accommodating an aerosol-generating substrate. The base 10 includes a substrate 11 and a functional film layer 13 disposed on the substrate 11 . The functional film layer 13 includes a heating electrode layer 131 . The heating electrode layer 131 includes a heating element 1311 and an electrode 1313 . In the depth direction Y of the housing 50 , the heating element 1311 is located between the substrate 11 and the wall 30 . The heating element 1311 is provided with a mounting surface 13111 , which is exposed to the outside world. The electrode 1313 is disposed on the outside of the substrate 11 and connected to the mounting surface 13111 .

具体地,气溶胶生成基质为能够产生气溶胶的元件,具体地,气溶胶生成基质可通过加热或超声波震荡的方式使其成为细小的颗粒,并与空气混合以形成气溶胶。气溶胶生成基质的形态可为固态或液态。气溶胶可以是可见或不可见的并可包括蒸汽(例如,处于气态的细颗粒物质,其在室温下通常为液体或固体)以及气体和冷凝蒸汽的液体滴液。Specifically, an aerosol-generating substrate is an element capable of generating an aerosol. Specifically, the aerosol-generating substrate can be converted into fine particles by heating or ultrasonic vibration and mixed with air to form an aerosol. The aerosol-generating substrate can be in a solid or liquid state. Aerosols can be visible or invisible and can include vapor (e.g., fine particulate matter in a gaseous state, which is typically liquid or solid at room temperature) and liquid droplets of gas and condensed vapor.

雾化锅100为具有容置其他元件的腔体(即容置腔50)的结构,例如气溶胶生成基质可设于容置腔50中,以便于雾化锅100对气溶胶生成基质进行加热。雾化锅100包括锅底10和锅壁30,锅壁30和锅底10共同围成容置腔50,以便于利用容置腔50溶质气溶胶生成基质。锅底10的横截面的形状可以是正方形、圆形或三角形等。锅底10的横截面的形状会影响容置腔50的形状,当锅底10的横截面的形状为正方形时,容置腔50的形状为正方体或长方体;当锅底10的横截面的形状为圆形时,容置腔50的形状为圆柱体;当锅底10的横截面的形状为三角形时,容置腔50的形状为三棱柱。The atomizing pot 100 is a structure having a cavity (i.e., a accommodating cavity 50) for accommodating other components. For example, an aerosol generating matrix can be provided in the accommodating cavity 50 so that the atomizing pot 100 can heat the aerosol generating matrix. The atomizing pot 100 includes a pot bottom 10 and a pot wall 30. The pot wall 30 and the pot bottom 10 together form a accommodating cavity 50 so that the aerosol generating matrix can be soluted in the accommodating cavity 50. The cross-sectional shape of the pot bottom 10 can be square, circular, triangular, etc. The cross-sectional shape of the pot bottom 10 will affect the shape of the accommodating cavity 50. When the cross-sectional shape of the pot bottom 10 is square, the shape of the accommodating cavity 50 is a cube or a cuboid; when the cross-sectional shape of the pot bottom 10 is circular, the shape of the accommodating cavity 50 is a cylinder; when the cross-sectional shape of the pot bottom 10 is triangular, the shape of the accommodating cavity 50 is a triangular prism.

在某些实施方式中,锅壁30和锅底10可分开成型,即锅壁30和锅底10分别制造,然后再通过锅壁30和锅底10接触位置的粘结层烧结成一体。在另一些实施方式中,锅壁30和锅底10的制造,还可以是先生成锅底10,再以锅底10为基础,在锅底10上制造锅壁30;或者先生成锅壁30,再以锅壁30为基础,在锅壁30上制造锅底10。In some embodiments, the pot wall 30 and pot bottom 10 can be formed separately, that is, the pot wall 30 and pot bottom 10 are manufactured separately and then sintered into a single piece via a bonding layer at the contact point between the pot wall 30 and the pot bottom 10. In other embodiments, the pot wall 30 and pot bottom 10 can be manufactured by first forming the pot bottom 10, and then forming the pot wall 30 on the pot bottom 10 based on the pot bottom 10; or first forming the pot wall 30, and then forming the pot bottom 10 on the pot wall 30 based on the pot wall 30.

锅底10包括基体11和设置于基体11的功能膜层13,基体11为锅底10的主体部分,用于承担起主要的载荷作用。功能膜层13可包括一层、两层或多层,每层都具有特定功能,以使锅底10能够实现特定的效果。The pot bottom 10 comprises a base 11 and a functional film layer 13 disposed on the base 11. The base 11 is the main body of the pot bottom 10 and is responsible for bearing the primary load. The functional film layer 13 can include one, two, or multiple layers, each with a specific function, enabling the pot bottom 10 to achieve a specific effect.

功能膜层13包括发热电极层131,发热电极层131包括发热体1311和电极1313。发热体1311在工作时可将电能转化为热能,并将热能主要以辐射的形式向外传递,以对气溶胶生成基质进行加热。例如,发热体1311包括衬底13115和发热膜13117,发热膜13117覆盖在衬底13115上,发热膜13117用于产生热量。电极1313用于电连接发热体1311与电池,以使电池为发热体1311提供电能使其发热,其中,电极1313可与发热体1311焊接,以确保电极1313和发热体1311能够稳定地连接,从而提高发热体1311与电池之间的电导通的稳定性。另外,基体11和发热体1311的上下表面均平整,二者结合后不会形成凹凸不平的结构,可保证气溶胶生成基质能够全部平铺开来与发热体1311或通过发热体1311的传递源充分接触。The functional film layer 13 includes a heating electrode layer 131, and the heating electrode layer 131 includes a heating element 1311 and an electrode 1313. The heating element 1311 can convert electrical energy into thermal energy when working, and transfer the thermal energy outward mainly in the form of radiation to heat the aerosol generating matrix. For example, the heating element 1311 includes a substrate 13115 and a heating film 13117, and the heating film 13117 is covered on the substrate 13115, and the heating film 13117 is used to generate heat. The electrode 1313 is used to electrically connect the heating element 1311 to the battery so that the battery provides electrical energy to the heating element 1311 to make it generate heat, wherein the electrode 1313 can be welded to the heating element 1311 to ensure that the electrode 1313 and the heating element 1311 can be stably connected, thereby improving the stability of the electrical conduction between the heating element 1311 and the battery. In addition, the upper and lower surfaces of the base 11 and the heating element 1311 are both flat, and no uneven structure will be formed after the two are combined, which can ensure that the aerosol generating matrix can be spread out completely and fully contact the heating element 1311 or the transmission source through the heating element 1311.

电极1313的至少一端需要暴露于外界,以便于电极1313与外界连接,例如将电极1313与电池进行连接,以便于电极1313对发热体1311进行供电。因此,发热体1311设有暴露于外界的安装面13111,例如发热体1311的外侧面作为安装面13111,或者发热体1311相较于基体11突出,突出的结构中暴露于外界的表面可作为安装面13111。电极1313的一端连接于安装面13111,且电极1313的整体都设置在基体11的外部,如此电极1313无需穿过任何元件便可实现引出到外界。At least one end of the electrode 1313 needs to be exposed to the outside world so that the electrode 1313 can be connected to the outside world, for example, the electrode 1313 can be connected to a battery so that the electrode 1313 can supply power to the heating element 1311. Therefore, the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world, for example, the outer side surface of the heating element 1311 serves as the mounting surface 13111, or the heating element 1311 protrudes from the base 11, and the surface exposed to the outside world in the protruding structure can serve as the mounting surface 13111. One end of the electrode 1313 is connected to the mounting surface 13111, and the entire electrode 1313 is arranged outside the base 11, so that the electrode 1313 can be led to the outside world without passing through any components.

请参考图7,暴露于外界的电极1313可直接与外界的供电装置500,例如电池连接,在供电装置500启动的情况下,电能通过电极1313进入发热体1311。接着,发热体1311可将电能转化为热能,并将产生的热量传递到气溶胶生成基质。在容置腔50的深度方向Y上,发热体1311位于基体11与锅壁30之间。因此,相对于基体位于发热体和锅壁之间的雾化锅,本申请的雾化锅100的发热体1311能够更接近气溶胶生成基质,使发热体1311产生的热能可更快地作用到气溶胶生成基质,减少在热能传递过程中的热量损失,提高热效率。Please refer to Figure 7. The electrode 1313 exposed to the outside world can be directly connected to the external power supply device 500, such as a battery. When the power supply device 500 is started, the electrical energy enters the heating element 1311 through the electrode 1313. Then, the heating element 1311 can convert the electrical energy into thermal energy and transfer the generated heat to the aerosol generating matrix. In the depth direction Y of the accommodating cavity 50, the heating element 1311 is located between the base 11 and the pot wall 30. Therefore, compared with the atomizer in which the base is located between the heating element and the pot wall, the heating element 1311 of the atomizer 100 of the present application can be closer to the aerosol generating matrix, so that the heat energy generated by the heating element 1311 can act on the aerosol generating matrix faster, reducing heat loss during the heat energy transfer process and improving thermal efficiency.

目前,用于加热气溶胶生成基质的雾化锅主要有两种形式,一种雾化锅的基体位于发热体和锅壁之间,另一种雾化锅的发热体位于基体和锅壁之间。At present, there are two main types of atomizers used to heat aerosol-generating substrates. In one type of atomizer, the substrate is located between the heating element and the pot wall, and in another type of atomizer, the heating element is located between the substrate and the pot wall.

对于基体位于发热体和锅壁之间的雾化锅而言,雾化锅可分为一体式陶瓷基雾化锅或一体式金属基雾化锅。但是,陶瓷基雾化锅存在热效率低、锅体易开裂等问题,金属基雾化锅的很多热量会经锅底传递至锅壁并被锅壁散去而浪费掉,同样也存在热效率低的问题,另外,金属基雾化锅的制备工艺复杂(为了通过盐雾测试,金属基雾化锅的内外壁需全覆膜)等问题。而本申请的雾化锅100的发热体1311位于基体11和锅壁30之间,可减少发热体1311和气溶胶生成基质之间的距离,发热体1311产生的热量可快速地传递到气溶胶生成基质中,从而减少热量传递过程中的热量损失,以提高热效率。For an atomizer with a base located between the heating element and the pot wall, the atomizer can be divided into an integrated ceramic-based atomizer or an integrated metal-based atomizer. However, ceramic-based atomizers have problems such as low thermal efficiency and easy cracking of the pot body. A lot of heat in metal-based atomizers will be transferred to the pot wall through the bottom of the pot and dissipated by the pot wall and wasted. There is also the problem of low thermal efficiency. In addition, the preparation process of the metal-based atomizer is complicated (in order to pass the salt spray test, the inner and outer walls of the metal-based atomizer need to be fully coated). The heating element 1311 of the atomizer 100 of the present application is located between the base 11 and the pot wall 30, which can reduce the distance between the heating element 1311 and the aerosol generating matrix. The heat generated by the heating element 1311 can be quickly transferred to the aerosol generating matrix, thereby reducing heat loss during heat transfer to improve thermal efficiency.

对于发热体位于基体和锅壁之间的雾化锅而言,通常会通过在锅底打通孔的方式来引出电极,但是这样额外打孔的操作会导致雾化锅的制造工艺更为复杂。例如在发热体弯折,并穿过通孔的情况下,还需要实现发热体和通孔的定位,确保发热体能够在合适的位置弯折,使弯折后的发热体能够顺利地穿过通孔。同时,在发热体为弯折结构时,弯折结构会导致发热体的结构较不稳定,容易导致发热体断裂,影响发热体的正常工作。而在发热体为平整结构时,电极通过通孔焊接到发热体上,此时需要实现电极和通孔的定位,并在定位完成后将电极焊接到发热体上,导致雾化锅的制造工艺更为复杂。For an atomizer pot in which the heating element is located between the base and the pot wall, the electrode is usually led out by punching a through hole in the bottom of the pot, but this additional punching operation will make the manufacturing process of the atomizer pot more complicated. For example, in the case where the heating element is bent and passes through the through hole, it is also necessary to realize the positioning of the heating element and the through hole to ensure that the heating element can be bent at the appropriate position so that the bent heating element can pass through the through hole smoothly. At the same time, when the heating element is a bent structure, the bent structure will cause the structure of the heating element to be less stable, which may easily cause the heating element to break and affect the normal operation of the heating element. When the heating element is a flat structure, the electrode is welded to the heating element through the through hole. At this time, it is necessary to realize the positioning of the electrode and the through hole, and weld the electrode to the heating element after the positioning is completed, which makes the manufacturing process of the atomizer pot more complicated.

本申请的雾化锅100中,发热体1311设有暴露于外界的安装面13111,电极1313无需穿过任何元件即可与安装面13111连接,使本申请的锅底10无需打孔便可确保雾化锅100的正常工作,从而简化了雾化锅100的制造工艺。同时,由于发热体1311的安装面13111暴露于外界,发热体1311可为平整的结构,即发热体1311无需弯折,使本申请的发热体1311的结构更为稳定,且平整的发热体1311的制造工艺相比于弯折的发热体1311的制造工艺更简单,因此此时还可进一步简化雾化锅100的制造工艺。In the atomizer pot 100 of the present application, the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world. The electrode 1313 can be connected to the mounting surface 13111 without passing through any components. This ensures that the atomizer pot 100 can function normally without drilling holes in the pot bottom 10 of the present application, thereby simplifying the manufacturing process of the atomizer pot 100. At the same time, because the mounting surface 13111 of the heating element 1311 is exposed to the outside world, the heating element 1311 can be a flat structure, that is, the heating element 1311 does not need to be bent, making the structure of the heating element 1311 of the present application more stable. The manufacturing process of the flat heating element 1311 is simpler than that of the bent heating element 1311. Therefore, the manufacturing process of the atomizer pot 100 can be further simplified.

本申请实施方式的雾化锅100的锅底10包括基体11和功能膜层13,功能膜层13包括发热电极层131,发热电极层131包括发热体1311和电极1313,在容置腔50的深度方向Y上,发热体1311位于基体11和锅壁30之间,使相较于基体位于发热体和锅壁之间的雾化锅而言,本申请的雾化锅100能够减少发热体1311和气溶胶生成基质之间的距离,以减少热量传递过程中的热量损失,从而提高热效率。同时,发热体1311设有暴露于外界的安装面13111,电极1313设置在基体11的外部,并与安装面13111连接,使电极1313无需穿过任何元件便可引出到外界。如此,无需在锅底10打孔也可实现电极1313的引出,可简化雾化锅100的制造工艺,从而简化雾化装置1000的制造工艺。The pot bottom 10 of the atomizer pot 100 of the embodiment of the present application includes a base 11 and a functional film layer 13. The functional film layer 13 includes a heating electrode layer 131. The heating electrode layer 131 includes a heating element 1311 and an electrode 1313. In the depth direction Y of the accommodating cavity 50, the heating element 1311 is located between the base 11 and the pot wall 30. Compared with the atomizer pot in which the base is located between the heating element and the pot wall, the atomizer pot 100 of the present application can reduce the distance between the heating element 1311 and the aerosol generating matrix, thereby reducing heat loss during heat transfer and improving thermal efficiency. At the same time, the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world. The electrode 1313 is arranged on the outside of the base 11 and connected to the mounting surface 13111, so that the electrode 1313 can be led to the outside world without passing through any components. In this way, the electrode 1313 can be led out without drilling a hole in the pot bottom 10 , which can simplify the manufacturing process of the atomizing pot 100 and thus simplify the manufacturing process of the atomizing device 1000 .

在某些实施方式中,安装面13111的结构可有多种。在一些实施方式中,发热体1311相对于基体11和锅壁30中的至少一者凸出以形成凸出部13113,安装面13111为凸出部13113的暴露于外部的任一表面。例如,请参阅图3,发热体1311相较于基体11突出以形成凸出部13113,此时凸出部13113的外侧面以及朝向基体11的表面都可作为安装面13111。再例如,请参阅图4,发热体1311相较于锅壁30突出以形成凸出部13113,此时凸出部13113的外侧面以及朝向锅壁30的表面都可作为安装面13111。又例如,请参阅图2,发热体1311相较于基体11和锅壁30突出以形成凸出部13113,此时凸出部13113的外侧面,朝向锅壁30的表面以及朝向基体11的表面都可作为安装面13111。In certain embodiments, the mounting surface 13111 may have a variety of structures. In some embodiments, the heating element 1311 protrudes relative to at least one of the base 11 and the pot wall 30 to form a protrusion 13113, and the mounting surface 13111 is any surface of the protrusion 13113 exposed to the outside. For example, referring to FIG3 , the heating element 1311 protrudes relative to the base 11 to form the protrusion 13113. In this case, the outer side surface of the protrusion 13113 and the surface facing the base 11 can both serve as the mounting surface 13111. For another example, referring to FIG4 , the heating element 1311 protrudes relative to the pot wall 30 to form the protrusion 13113. In this case, the outer side surface of the protrusion 13113 and the surface facing the pot wall 30 can both serve as the mounting surface 13111. For another example, referring to FIG. 2 , the heating element 1311 protrudes from the base 11 and the pot wall 30 to form a protrusion 13113 . At this time, the outer side surface of the protrusion 13113 , the surface facing the pot wall 30 and the surface facing the base 11 can both serve as the mounting surface 13111 .

在另一些实施方式中,请参阅图5,发热体1311的外侧面与基体11的外侧面和锅壁30的外侧面均齐平,安装面13111为发热体1311的外侧面,电极1313可直接安装于发热体1311的外侧面,使可进一步简化雾化锅10的制造工艺。In other embodiments, please refer to Figure 5, the outer side surface of the heating element 1311 is flush with the outer side surface of the base 11 and the outer side surface of the pot wall 30, the mounting surface 13111 is the outer side surface of the heating element 1311, and the electrode 1313 can be directly installed on the outer side surface of the heating element 1311, so that the manufacturing process of the atomizer pot 10 can be further simplified.

如此,发热体1311可以多种形式实现安装面13111暴露于外界,确保电极1313无需穿过任何元件便可暴露于外界,从而简化了制造工艺。此外,不管是发热体1311形成凸出部13113还是发热体1311的外侧面与基体11的外侧面和锅壁30的外侧面均齐平的实施方式中,发热体1311都无需弯折,发热体1311都为平整的结构,使发热体1311的结构相较于弯折的发热体1311而言更为稳定。In this way, the heating element 1311 can be exposed to the outside world in various forms with the mounting surface 13111, ensuring that the electrode 1313 can be exposed to the outside world without passing through any components, thereby simplifying the manufacturing process. In addition, whether the heating element 1311 forms a protrusion 13113 or the outer side of the heating element 1311 is flush with the outer side of the base 11 and the outer side of the pot wall 30, the heating element 1311 does not need to be bent, and the heating element 1311 has a flat structure, making the structure of the heating element 1311 more stable than a bent heating element 1311.

请参阅图1和图7,在某些实施方式中,锅壁30由陶瓷材料制成,例如由氧化硅或氧化锆制成。可以理解,陶瓷的导热性能低于金属的导热性能,而锅底10产生的热能可传导到锅壁30上。金属制成的锅壁30会导致锅底10产生的热能迅速地传导到其他地方,例如雾化装置1000的其他元件上。因此,相较于由金属制成的锅壁30,由陶瓷制成的锅壁30能够减少传导到其他元件上的热能,从而减少热能损失。Referring to Figures 1 and 7 , in certain embodiments, the pot wall 30 is made of a ceramic material, such as silicon oxide or zirconium oxide. It will be appreciated that ceramic has lower thermal conductivity than metal, and heat energy generated by the pot bottom 10 can be conducted to the pot wall 30. A metal pot wall 30 would cause the heat energy generated by the pot bottom 10 to be rapidly conducted to other locations, such as other components of the atomization device 1000. Therefore, compared to a metal pot wall 30, a ceramic pot wall 30 can reduce the amount of heat energy conducted to other components, thereby reducing heat loss.

请参阅图2,在某些实施方式中,功能膜层13包括至少两层。其中,每层功能膜层13的厚度的取值范围均为[5μm,200μm]。例如,每层功能膜层13的厚度可为5μm、17μm、45μm、72μm、100μm、132μm、157μm、179μm、195μm或200μm。若某一层的厚度小于5μm,则代表该层过薄,在该功能膜层13过薄的情况下容易导致该层出现部分区域缺失,难以形成预设的形状的问题。若某一层的厚度大于200μm,则代表该层过厚,在该功能膜层13过厚的情况下,会导致热量难以通过该功能膜层13,并作用到气溶胶生成基质,从而导致雾化锅100的热效率较低。如此,限定每层功能膜层13的厚度位于合理范围[5μm,200μm]内,一方面可确保功能膜层13能形成预设的形状,另一方面减少热量传递过程中的热量损失,使发热体1311产生的热量能够快速地传递到气溶胶生成基质。Please refer to Figure 2. In some embodiments, the functional film layer 13 includes at least two layers. The thickness of each functional film layer 13 is in the range of [5μm, 200μm]. For example, the thickness of each functional film layer 13 may be 5μm, 17μm, 45μm, 72μm, 100μm, 132μm, 157μm, 179μm, 195μm or 200μm. If the thickness of a layer is less than 5μm, it means that the layer is too thin. When the functional film layer 13 is too thin, it is easy to cause the layer to have a partial area missing, making it difficult to form a preset shape. If the thickness of a layer is greater than 200μm, it means that the layer is too thick. When the functional film layer 13 is too thick, it will cause heat to have difficulty passing through the functional film layer 13 and acting on the aerosol generating matrix, resulting in a low thermal efficiency of the atomizer 100. In this way, the thickness of each functional film layer 13 is limited to a reasonable range of [5 μm, 200 μm]. On the one hand, it can ensure that the functional film layer 13 can form a preset shape, and on the other hand, it can reduce heat loss during heat transfer, so that the heat generated by the heating element 1311 can be quickly transferred to the aerosol generating matrix.

更具体地,在某些实施方式中,功能膜层13还包括保护层133,在容置腔50的深度方向Y上,保护层133位于发热体1311和锅壁30之间,且保护层133覆盖发热体1311,以利用保护层133防止发热体1311和气溶胶生成基质直接接触,从而防止加热气溶胶生成基质后产生的生成物,例如残渣损坏发热体1311。其中,保护层133可由摩擦系数较小的材质制成,例如聚四氟乙烯,以在发热体1311表面形成不沾层,从而便于雾化锅100的清洗。再例如,保护层133可由绝缘材质制成,例如保护层133为玻璃保护釉层,以防止电极1313提供的电能传递到锅壁30中,从而确保用电安全。又例如,保护层133可由防腐蚀材料制成,例如由聚氨酯制成,以防止加热气溶胶生成基质后产生的生成物中的一些腐蚀性物质损害发热体1311,同时也便于雾化锅100通过盐雾测试。More specifically, in some embodiments, the functional film layer 13 further includes a protective layer 133. In the depth direction Y of the accommodating cavity 50, the protective layer 133 is located between the heating element 1311 and the pot wall 30, and the protective layer 133 covers the heating element 1311. The protective layer 133 is used to prevent the heating element 1311 from directly contacting the aerosol generating matrix, thereby preventing products generated after heating the aerosol generating matrix, such as residues, from damaging the heating element 1311. The protective layer 133 can be made of a material with a low friction coefficient, such as polytetrafluoroethylene, to form a non-stick layer on the surface of the heating element 1311, thereby facilitating the cleaning of the atomizer pot 100. For another example, the protective layer 133 can be made of an insulating material, such as a glass protective glaze layer, to prevent the electrical energy provided by the electrode 1313 from being transmitted to the pot wall 30, thereby ensuring electrical safety. For another example, the protective layer 133 may be made of an anti-corrosion material, such as polyurethane, to prevent corrosive substances in the product generated after heating the aerosol-generating matrix from damaging the heating element 1311, while also facilitating the atomizer 100 to pass the salt spray test.

保护层133过薄的情况下,会导致保护层133无法完全覆盖发热体1311,从而导致加热气溶胶生成基质后产生的生成物有可能会损坏发热体1311,而在保护层133过厚的情况下,可能会导致发热体1311产生的热能难以经过保护层133,从而导致热能的大量损失。因此,保护层133的厚度的取值范围也可为[5μm,200μm]。例如,保护层133的厚度可为5μm、39μm、60μm、87μm、105μm、128μm、146μm、186μm、193μm或200μm。如此,可一方面确保保护层133能够覆盖整个发热体1311,另一方面可减少热量损失。If the protective layer 133 is too thin, the protective layer 133 will not be able to completely cover the heating element 1311, which may cause the product produced after heating the aerosol generating matrix to damage the heating element 1311. If the protective layer 133 is too thick, it may cause the heat energy generated by the heating element 1311 to have difficulty passing through the protective layer 133, resulting in a large amount of heat energy loss. Therefore, the thickness of the protective layer 133 can also be in the range of [5μm, 200μm]. For example, the thickness of the protective layer 133 can be 5μm, 39μm, 60μm, 87μm, 105μm, 128μm, 146μm, 186μm, 193μm or 200μm. In this way, on the one hand, it can ensure that the protective layer 133 can cover the entire heating element 1311, and on the other hand, it can reduce heat loss.

在某些实施方式中,基体11可由陶瓷材料制成,例如由氧化硅制成,也可由金属材料制成,例如由430不锈钢制成。在基体11的材料为金属的情况下,基体11的结构强度较高,不易损坏,使用寿命长。在基体11的材料为陶瓷的情况下,基体11的硬度较高,不易变形,且耐腐蚀性较好,使用寿命长。In certain embodiments, the substrate 11 may be made of a ceramic material, such as silicon oxide, or a metal material, such as 430 stainless steel. When the substrate 11 is made of metal, the substrate 11 has a high structural strength, is not easily damaged, and has a long service life. When the substrate 11 is made of ceramic, the substrate 11 has a high hardness, is not easily deformed, has good corrosion resistance, and has a long service life.

请参阅图2,在基体11为陶瓷材料制成的情况下,在容置腔50的深度方向Y上,基体11、发热体1311、保护层133及锅壁30依次设置。发热体1311产生的热能可通过保护层133对容置腔50内的气溶胶生成基质进行加热。由于陶瓷材料的导热系数较低,发热体1311产生的热能中只有少部分经由陶瓷材料传递到外界,大部分热能都会被传递到保护层133,直至传递到气溶胶生成基质,如此便可确保热量损失较小。且由于陶瓷材料并不导电,电极1313提供的电能不会经由基体11传递到外界,因此基体11中不需要设置绝缘层便可确保用电安全。如此,在基体11为陶瓷材料的情况下,功能膜层13的结构可设置得较为简单,仅包括保护层133和发热电极层131,从而大大地简化了锅底10的制造工艺。Referring to Figure 2 , when the base 11 is made of a ceramic material, the base 11, heating element 1311, protective layer 133, and pot wall 30 are arranged in sequence along the depth direction Y of the accommodating cavity 50. The heat energy generated by the heating element 1311 can heat the aerosol-generating matrix within the accommodating cavity 50 via the protective layer 133. Due to the low thermal conductivity of ceramic materials, only a small portion of the heat energy generated by the heating element 1311 is transferred to the outside world through the ceramic material. The majority of the heat energy is transferred to the protective layer 133 and ultimately to the aerosol-generating matrix, thus ensuring minimal heat loss. Furthermore, since ceramic materials are non-conductive, the electrical energy provided by the electrode 1313 is not transferred to the outside world via the base 11. Therefore, an insulating layer is not required within the base 11 to ensure electrical safety. Thus, when the base 11 is made of a ceramic material, the structure of the functional film layer 13 can be relatively simple, consisting only of the protective layer 133 and the heating electrode layer 131, greatly simplifying the manufacturing process of the pot bottom 10.

另外,在基体11为陶瓷材料制成的情况下,基体11的厚度的取值范围为[0.3mm,3mm]。例如,基体11的厚度可为0.3mm、0.48mm、0.83mm、1.05mm、1.27mm、1.64mm、1.88mm、2.0mm、2.35mm、2.76mm或3mm。在基体11的厚度小于0.3mm,例如为0.21mm的时候,则代表基体11过薄,而过薄的陶瓷较容易出现开裂的情况。在基体11的厚度大于3mm,例如为3.6mm的时候,则代表基体11过厚,而过厚的陶瓷较容易导致热效率较低。如此,限定陶瓷基体11的厚度位于合理范围[0.3mm,3mm]内,可一方面确保基体11的使用安全性,另一方面确保雾化锅100的热效率不会较低。In addition, when the substrate 11 is made of ceramic material, the thickness of the substrate 11 has a value range of [0.3mm, 3mm]. For example, the thickness of the substrate 11 may be 0.3mm, 0.48mm, 0.83mm, 1.05mm, 1.27mm, 1.64mm, 1.88mm, 2.0mm, 2.35mm, 2.76mm or 3mm. When the thickness of the substrate 11 is less than 0.3mm, for example, 0.21mm, it means that the substrate 11 is too thin, and too thin ceramics are more likely to crack. When the thickness of the substrate 11 is greater than 3mm, for example, 3.6mm, it means that the substrate 11 is too thick, and too thick ceramics are more likely to lead to lower thermal efficiency. In this way, limiting the thickness of the ceramic substrate 11 to within a reasonable range of [0.3mm, 3mm] can ensure the safety of the substrate 11 on the one hand, and ensure that the thermal efficiency of the atomizer 100 is not low on the other hand.

请参阅图6,在基体11为金属材料制成的情况下,功能膜层13还包括第一绝缘层135和第二绝缘层137,在容置腔50的深度方向Y上,第一绝缘层135、基体11、第二绝缘层137、发热体1311、保护层133及锅壁30依次设置。发热体1311产生的热能可通过保护层133,以对容置腔50内的气溶胶生成基质进行加热。金属材料的吸热速度和散热速度都较快,采用金属基体11可确保发热体1311产生的热能能够快速地传递到保护层133中,直至传递到气溶胶生成基质。金属基体11导电,在容置腔50的深度方向Y上,设置在基体11两侧的绝缘层能够防止电极1313提供的电能传递到基体11中,从而传递到雾化锅100外部,如此在两层绝缘层的双重保证下,可确保整个雾化锅100产品表面不带电,从而确保雾化锅100的使用安全。如此,在基体11为金属材料的情况下,功能膜层13还需要包括绝缘层,以在确保雾化锅100能够正常运行的同时,提高雾化锅100的使用安全性。Referring to Figure 6 , when the substrate 11 is made of a metal material, the functional film layer 13 further includes a first insulating layer 135 and a second insulating layer 137 . In the depth direction Y of the accommodating cavity 50, the first insulating layer 135, substrate 11, second insulating layer 137, heating element 1311, protective layer 133, and pot wall 30 are sequentially arranged. The heat energy generated by the heating element 1311 can pass through the protective layer 133 to heat the aerosol-generating substrate within the accommodating cavity 50. Metal materials absorb and dissipate heat quickly, and the use of a metal substrate 11 ensures that the heat energy generated by the heating element 1311 is quickly transferred to the protective layer 133 and ultimately to the aerosol-generating substrate. The metal substrate 11 is conductive. In the depth direction Y of the accommodating cavity 50, the insulating layers provided on both sides of the substrate 11 prevent the electrical energy provided by the electrodes 1313 from being transmitted into the substrate 11 and thus to the outside of the atomizer pot 100. With the dual protection of the two insulating layers, the entire surface of the atomizer pot 100 is guaranteed to be free of electrical charge, thereby ensuring the safe use of the atomizer pot 100. Therefore, when the substrate 11 is made of metal, the functional film layer 13 also needs to include an insulating layer to ensure the normal operation of the atomizer pot 100 while improving its safety.

同时,在基体11为金属材料制成的情况下,基体11的厚度的取值范围为[0.1mm,1mm]。例如,基体11的厚度可为0.1mm、0.16mm、0.23mm、0.35mm、0.44mm、0.58mm、0.67mm、0.72mm、0.88mm、0.93mm或1mm。在基体11的厚度小于0.1mm,例如为0.05mm的时候,则代表基体11过薄,而过薄的金属较容易出现变形弯折的情况,导致锅底10容易发生变形的情况,从而影响雾化锅100的正常工作。在基体11的厚度大于3mm,例如为3.6mm的时候,则代表基体11过厚,而过厚的金属较导致热效率较低。如此,限定金属基体11的厚度位于合理范围[0.1mm,1mm]内,可一方面确保基体11的结构稳定性,另一方面确保雾化锅100的热效率不会较低。At the same time, when the base 11 is made of metal material, the thickness of the base 11 has a value range of [0.1mm, 1mm]. For example, the thickness of the base 11 may be 0.1mm, 0.16mm, 0.23mm, 0.35mm, 0.44mm, 0.58mm, 0.67mm, 0.72mm, 0.88mm, 0.93mm or 1mm. When the thickness of the base 11 is less than 0.1mm, for example, 0.05mm, it means that the base 11 is too thin, and too thin metal is more likely to deform and bend, causing the bottom of the pot 10 to deform easily, thereby affecting the normal operation of the atomizer pot 100. When the thickness of the base 11 is greater than 3mm, for example, 3.6mm, it means that the base 11 is too thick, and too thick metal leads to lower thermal efficiency. In this way, limiting the thickness of the metal substrate 11 to a reasonable range of [0.1 mm, 1 mm] can ensure the structural stability of the substrate 11 on the one hand, and ensure that the thermal efficiency of the atomizer 100 is not low on the other hand.

如此,发热体1311位于基体11和锅壁30之间,同时通过功能膜层13厚度及层叠结构的设置,可使发热体1311产生的热量能够更多地作用到气溶胶生成基质中,且发热体1311可覆盖整个基体11,使发热体1311能够产生较均匀的温度场,从而确保气溶胶生成基质的各个部分受热均匀。同时,基体11可有金属或陶瓷制成,且锅壁30由陶瓷制成,使雾化锅100较为坚固,从而使雾化锅100抗热震能力强,可靠性好。In this manner, the heating element 1311 is positioned between the base 11 and the pot wall 30. The thickness and laminated structure of the functional film layer 13 allow the heat generated by the heating element 1311 to be more effectively applied to the aerosol-generating matrix. Furthermore, the heating element 1311 covers the entire base 11, creating a relatively uniform temperature field and ensuring uniform heating of all parts of the aerosol-generating matrix. Furthermore, the base 11 can be made of metal or ceramic, and the pot wall 30 is made of ceramic, making the atomizer 100 relatively strong, thus enhancing thermal shock resistance and reliability.

请参阅图1及图7,本申请实施方式提供的雾化装置1000包括上述任意一项实施方式所述的雾化锅100。1 and 7 , the atomization device 1000 provided in the embodiment of the present application includes the atomization pot 100 described in any one of the above embodiments.

具体地,雾化装置1000为能够通过电阻加热、电磁加热、微波加热、激光照射、红外光照射、超声或机械振荡等作用于气溶胶生成基质而生成气溶胶的结构。Specifically, the atomizing device 1000 is a structure capable of generating aerosol by acting on an aerosol-generating substrate through resistance heating, electromagnetic heating, microwave heating, laser irradiation, infrared light irradiation, ultrasound or mechanical vibration.

雾化装置1000还可包括壳体300,壳体300装载雾化锅100,气溶胶生成基质放置在雾化锅100内,此时雾化锅100的电极1313暴露于外界,将电极1313连接上供电装置500后便可使雾化锅100对气溶胶生成基质进行加热,以生成气溶胶。当然,雾化装置1000还可包括供电装置500,供电装置500与电极1313连接,并用于向发热体1311提供电能,以便于雾化锅100对气溶胶生成基质进行加热,从而生成气溶胶。其中,壳体300的材料可以但不限于为金属、塑料或陶瓷等。在壳体300的材料为金属的情况下,壳体300的结构强度较高,不易损坏,使用寿命长;在壳体300的材料为塑料的情况下,壳体300的重量较轻,便于携带,且成本较低;在壳体300的材料为陶瓷的情况下,壳体300的硬度较高,不易变形,且耐腐蚀性较好,使用寿命长。The atomizing device 1000 may further include a housing 300, which houses the atomizing pot 100. The aerosol-generating substrate is placed within the atomizing pot 100. The electrodes 1313 of the atomizing pot 100 are exposed to the outside world. Connecting the electrodes 1313 to the power supply 500 allows the atomizing pot 100 to heat the aerosol-generating substrate to generate an aerosol. Of course, the atomizing device 1000 may further include a power supply 500, which is connected to the electrodes 1313 and is used to provide electrical energy to the heating element 1311, thereby facilitating the atomizing pot 100 to heat the aerosol-generating substrate and generate an aerosol. The material of the housing 300 may be, but is not limited to, metal, plastic, or ceramic. When the material of the shell 300 is metal, the structural strength of the shell 300 is high, it is not easy to be damaged, and the service life is long; when the material of the shell 300 is plastic, the weight of the shell 300 is light, it is easy to carry, and the cost is low; when the material of the shell 300 is ceramic, the hardness of the shell 300 is high, it is not easy to deform, and it has good corrosion resistance and a long service life.

由于发热体1311的安装面13111暴露与外界,电极1313的一端连接于安装面13111,且电极1313的整体都位于基体11的外部,电极1313无需穿过任何元件即可与供电装置500连接。当供电装置500开始给供电后,电能可通过电极1313到达发热体1311中,使发热体1311可开始产生热量。发热体1311产生的热量会经过功能膜层13并对气溶胶生成基质进行加热。如此,可一方面确保电极1313和供电装置500能够顺利地连接,从而确保雾化锅100的正常运行,另一方面简化了雾化锅100的制造工艺,从而简化了雾化装置1000的制造工艺。Since the mounting surface 13111 of the heating element 1311 is exposed to the outside world, one end of the electrode 1313 is connected to the mounting surface 13111, and the entire electrode 1313 is located outside the substrate 11, the electrode 1313 can be connected to the power supply device 500 without passing through any components. When the power supply device 500 starts to supply power, the electric energy can reach the heating element 1311 through the electrode 1313, so that the heating element 1311 can start to generate heat. The heat generated by the heating element 1311 will pass through the functional film layer 13 and heat the aerosol generating matrix. In this way, on the one hand, it can ensure that the electrode 1313 and the power supply device 500 can be smoothly connected, thereby ensuring the normal operation of the atomizer 100, and on the other hand, it simplifies the manufacturing process of the atomizer 100, thereby simplifying the manufacturing process of the atomizer 1000.

其中,在容置腔50的深度方向Y上发热体1311位于基体11与锅壁30之间。可以理解,若基体位于发热体和锅壁之间,即发热体暴露于外界,那么发热体1311产生的热能中有部分会直接传递到雾化装置的其他元件中,例如传递到电池上,从而导致热量损失较多,且传递到其他元件上的热量还有可能会影响其他元件的使用安全。如此,相对于基体位于发热体和锅壁之间的雾化锅,本申请的雾化锅100的发热体1311并没有暴露于外界,使发热体1311产生的热能更多的传递到气溶胶生成基质中,减少传递到其他元件上的热量,减少热量损失,同时还可确保其他元件的使用安全。Among them, the heating element 1311 is located between the base 11 and the pot wall 30 in the depth direction Y of the accommodating cavity 50. It can be understood that if the base is located between the heating element and the pot wall, that is, the heating element is exposed to the outside world, then part of the heat energy generated by the heating element 1311 will be directly transferred to other components of the atomization device, such as to the battery, resulting in a large amount of heat loss, and the heat transferred to other components may also affect the safety of use of other components. In this way, compared with the atomization pot in which the base is located between the heating element and the pot wall, the heating element 1311 of the atomization pot 100 of the present application is not exposed to the outside world, so that more of the heat energy generated by the heating element 1311 is transferred to the aerosol generating matrix, reducing the heat transferred to other components and reducing heat loss, while also ensuring the safety of use of other components.

本申请实施方式的雾化装置1000的雾化锅100的锅底10包括基体11和功能膜层13,功能膜层13包括发热电极层131,发热电极层131包括发热体1311和电极1313,在容置腔50的深度方向Y上,发热体1311位于基体11和锅壁30之间,使相较于基体11位于发热体1311和锅壁30之间的雾化锅100而言,本申请的雾化锅100能够减少发热体1311和气溶胶生成基质之间的距离,以减少热量传递过程中的热量损失。同时,发热体1311设有暴露于外界的安装面13111,电极1313设置在基体11的外部,并与安装面13111连接,使电极1313无需穿过任何元件便可引出到外界。如此,无需在锅底10打孔也可实现电极1313的引出,可简化雾化锅100的制造工艺,从而简化雾化装置1000的制造工艺。The pot bottom 10 of the atomizing pot 100 of the atomizing device 1000 of the embodiment of the present application includes a base 11 and a functional film layer 13, the functional film layer 13 includes a heating electrode layer 131, and the heating electrode layer 131 includes a heating element 1311 and an electrode 1313. In the depth direction Y of the accommodating cavity 50, the heating element 1311 is located between the base 11 and the pot wall 30. Compared with the atomizing pot 100 in which the base 11 is located between the heating element 1311 and the pot wall 30, the atomizing pot 100 of the present application can reduce the distance between the heating element 1311 and the aerosol generating matrix to reduce heat loss during heat transfer. At the same time, the heating element 1311 is provided with a mounting surface 13111 exposed to the outside world, and the electrode 1313 is arranged on the outside of the base 11 and connected to the mounting surface 13111, so that the electrode 1313 can be led to the outside world without passing through any components. In this way, the electrode 1313 can be led out without drilling a hole in the pot bottom 10 , which can simplify the manufacturing process of the atomizing pot 100 and thus simplify the manufacturing process of the atomizing device 1000 .

在本说明书的描述中,参考术语“某些实施方式”、“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”的描述意指结合实施方式或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。Throughout this specification, reference to the terms "certain embodiments," "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with an embodiment or example is included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个所述特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个,除非另有明确具体的限定。Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, "plurality" means at least two, for example, two or three, unless otherwise specifically defined.

尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application. The scope of the present application is defined by the claims and their equivalents.

Claims (10)

一种雾化锅,其中,包括:An atomizing pot, comprising: 锅底;及pot bottom; and 锅壁,所述锅壁自所述锅底的周缘延伸,并与所述锅底一起围成容置腔,所述容置腔用于容置气溶胶生成基质;所述锅底包括基体和设置于所述基体的功能膜层,所述功能膜层包括发热电极层,所述发热电极层包括发热体和电极,在所述容置腔的深度方向上,所述发热体位于所述基体与所述锅壁之间,所述发热体设有安装面,所述安装面暴露于外界,所述电极设置于所述基体的外部,并连接于所述安装面。The pot wall extends from the periphery of the pot bottom and together with the pot bottom forms a receiving cavity, and the receiving cavity is used to receive an aerosol generating matrix; the pot bottom includes a substrate and a functional film layer arranged on the substrate, the functional film layer includes a heating electrode layer, and the heating electrode layer includes a heating element and an electrode. In the depth direction of the receiving cavity, the heating element is located between the substrate and the pot wall, and the heating element is provided with a mounting surface, which is exposed to the outside world. The electrode is arranged on the outside of the substrate and connected to the mounting surface. 根据权利要求1所述的雾化锅,其中,所述发热体相对于所述基体和所述锅壁中的至少一者凸出以形成凸出部,所述安装面为所述凸出部的暴露于外部的任一表面;或The atomizer according to claim 1, wherein the heating element protrudes relative to at least one of the base and the pot wall to form a protrusion, and the mounting surface is any surface of the protrusion exposed to the outside; or 所述发热体的外侧面与所述基体的外侧面和所述锅壁的外侧面均齐平,所述安装面为所述发热体的外侧面。The outer side surface of the heating element is flush with the outer side surface of the base and the outer side surface of the pot wall, and the mounting surface is the outer side surface of the heating element. 根据权利要求1所述的雾化锅,其中,所述功能膜层包括至少两层,每层所述功能膜层的厚度的取值范围均为[5μm,200μm]。The atomizing pot according to claim 1, wherein the functional film layer comprises at least two layers, and the thickness of each functional film layer is in the range of [5 μm, 200 μm]. 根据权利要求1所述的雾化锅,其中,所述锅壁由陶瓷材料制成。The atomizing pot according to claim 1, wherein the pot wall is made of ceramic material. 根据权利要求1所述的雾化锅,其中,所述功能膜层还包括保护层,在所述容置腔的深度方向上,所述保护层位于所述发热体和所述锅壁之间,所述保护层覆盖所述发热体。The atomizing pot according to claim 1, wherein the functional film layer further comprises a protective layer, and in the depth direction of the accommodating cavity, the protective layer is located between the heating element and the pot wall, and the protective layer covers the heating element. 根据权利要求5所述的雾化锅,其中,所述基体由陶瓷材料制成。The atomizing pot according to claim 5, wherein the base is made of ceramic material. 根据权利要求6所述的雾化锅,其中,所述基体的厚度的取值范围为[0.3mm,3mm]。The atomizing pot according to claim 6, wherein the thickness of the substrate is in the range of [0.3 mm, 3 mm]. 根据权利要求5所述的雾化锅,其中,所述基体由金属材料制成,所述功能膜层还包括第一绝缘层和第二绝缘层,在所述容置腔的深度方向上,所述第一绝缘层、所述基体、所述第二绝缘层、所述发热体、所述保护层及所述锅壁依次设置。The atomizing pot according to claim 5, wherein the base is made of a metal material, the functional film layer further comprises a first insulating layer and a second insulating layer, and in the depth direction of the accommodating cavity, the first insulating layer, the base, the second insulating layer, the heating element, the protective layer and the pot wall are arranged in sequence. 根据权利要求8所述的雾化锅,其中,所述基体的厚度的取值范围为[0.1mm,1mm]。The atomizing pot according to claim 8, wherein the thickness of the substrate is in the range of [0.1 mm, 1 mm]. 一种雾化装置,其中,包括:An atomizing device, comprising: 权利要求1-9任一项所述的雾化锅。The atomizer according to any one of claims 1 to 9.
PCT/CN2024/138913 2024-02-18 2024-12-12 Atomization chamber and atomization device Pending WO2025171741A1 (en)

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