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WO2025169459A1 - Heat exchanger and air conditioning device - Google Patents

Heat exchanger and air conditioning device

Info

Publication number
WO2025169459A1
WO2025169459A1 PCT/JP2024/004529 JP2024004529W WO2025169459A1 WO 2025169459 A1 WO2025169459 A1 WO 2025169459A1 JP 2024004529 W JP2024004529 W JP 2024004529W WO 2025169459 A1 WO2025169459 A1 WO 2025169459A1
Authority
WO
WIPO (PCT)
Prior art keywords
header
heat exchanger
heat transfer
heat
refrigerant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2024/004529
Other languages
French (fr)
Japanese (ja)
Inventor
翔太 雲川
洋次 尾中
七海 岸田
理人 足立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to PCT/JP2024/004529 priority Critical patent/WO2025169459A1/en
Publication of WO2025169459A1 publication Critical patent/WO2025169459A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators

Definitions

  • Conventional heat exchangers include two headers provided at the lower ends of multiple heat transfer tubes extending vertically, with the two headers, one on the inlet side and one on the outlet side of the refrigerant, arranged side by side horizontally (see, for example, Patent Document 1).
  • the heat exchanger disclosed herein comprises a first heat exchange section having a first heat transfer tube group consisting of a plurality of heat transfer tubes extending in the vertical direction and a first header connected to the lower ends of the plurality of heat transfer tubes constituting the first heat transfer tube group and allowing refrigerant to flow through the plurality of heat transfer tubes; a second heat exchange section having a second heat transfer tube group consisting of a plurality of heat transfer tubes extending in the vertical direction and a second header connected to the lower ends of the plurality of heat transfer tubes constituting the second heat transfer tube group and allowing refrigerant to flow through the plurality of heat transfer tubes; and a third header into which the upper ends of the plurality of heat transfer tubes constituting the first heat exchange section and the second heat exchange section are inserted and allowing refrigerant to flow between the first heat exchange section and the second heat exchange section.
  • the air conditioning apparatus disclosed herein is comprised of a compressor and a heat exchanger of the above-described configuration, and includes a heat exchanger that exchanges heat between outdoor air and the refrigerant flowing inside, a throttle device that reduces the pressure of the refrigerant flowing inside, and an indoor heat exchanger that exchanges heat between indoor air and the refrigerant flowing inside.
  • FIG. 1 is a conceptual diagram showing the configuration of a refrigerant circuit of an air conditioning apparatus according to an embodiment.
  • 1 is a perspective view schematically showing a heat exchanger of an air conditioning apparatus according to Embodiment 1.
  • FIG. 1 is a conceptual diagram of a heat exchanger of an air conditioning apparatus according to Embodiment 1.
  • FIG. 3 is a conceptual diagram showing the positional relationship between a first header and a second header in a heat exchanger of an air conditioning apparatus according to Embodiment 1.
  • FIG. 1 is a perspective view of an outdoor unit of an air conditioning apparatus according to a first embodiment, viewed from the front.
  • 1 is an exploded perspective view of an outdoor unit of an air conditioning apparatus according to Embodiment 1, viewed from the front.
  • the indoor unit 20 and the outdoor unit 10 are connected by refrigerant piping 90 to form a refrigerant circuit 101 through which refrigerant circulates.
  • the compressor 11, flow switching device 12, indoor heat exchanger 22, throttling device 21, right heat exchanger 30a, rear heat exchanger 30b, left heat exchanger 30c, first flow control valve 13, second flow control valve 14, and accumulator 15 are connected by refrigerant piping 90.
  • Each of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c is one of multiple heat exchangers 30.
  • Heat exchanger 30 is a collective term for the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c.
  • the rear heat exchanger 30b may be connected in parallel with the right heat exchanger 30a and the left heat exchanger 30c. Furthermore, the air conditioning apparatus 100 may have the right heat exchanger 30a and the left heat exchanger 30c connected in parallel.
  • the configuration of the refrigerant circuit 101 shown in FIG. 1 is one example, and other configurations are also possible.
  • the air conditioning apparatus 100 may not have the flow path switching device 12, and may not have the accumulator 15.
  • the number of heat exchangers 30 may be one or multiple.
  • the indoor unit 20 has an expansion device 21 and an indoor heat exchanger 22.
  • the indoor unit 20 may further have a blower fan (not shown).
  • the indoor unit 20 generates cold air or warm air by exchanging heat between indoor air passing through the indoor heat exchanger 22 and refrigerant flowing inside the indoor heat exchanger 22.
  • the indoor unit 20 blows the cold air or warm air to the outside of the indoor unit 20, and sends conditioned air into the room.
  • the indoor heat exchanger 22 exchanges heat between the indoor air and the refrigerant.
  • the indoor heat exchanger 22 functions as an evaporator, evaporating the refrigerant and cooling the indoor air with the heat of vaporization.
  • the indoor heat exchanger 22 functions as a condenser, releasing the heat of the refrigerant into the indoor air to condense the refrigerant.
  • Compressor 11 draws in low-temperature, low-pressure refrigerant, compresses it, and discharges high-temperature, high-pressure refrigerant.
  • Compressor 11 is an inverter compressor whose capacity, which is the amount of refrigeration delivered per unit time, is controlled, for example, by changing the operating frequency.
  • the flow path switching device 12 is, for example, a four-way valve, and switches between cooling operation and heating operation by switching the direction of refrigerant flow.
  • the flow path switching device 12 switches to the state shown by the solid lines, described below, and connects the discharge side of the compressor 11 to the heat exchanger 30.
  • the flow path switching device 12 switches to the state shown by the dashed lines, and connects the discharge side of the compressor 11 to the indoor heat exchanger 22.
  • the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c are heat exchangers 30 that exchange heat between outdoor air and refrigerant.
  • the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c function as condensers that radiate heat from the refrigerant to the outdoor air to condense the refrigerant.
  • the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c function as evaporators that absorb heat from the outdoor air to evaporate the refrigerant. Details will be described later using Figures 5 to 7, but in embodiment 1, the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c are independent heat exchangers 30 and are located on the right, rear, and left sides of the outdoor unit 10.
  • the opening degrees of the first flow control valve 13 and the second flow control valve 14 are determined for each site where the outdoor unit 10 is to be installed, for example, during construction of the outdoor unit 10. For example, if the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be small, the opening degree of the first flow control valve 13 is set smaller than when the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be normal or large. In this case, the opening degree of the second flow control valve 14 may be set larger than when the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be normal or large.
  • the accumulator 15 is located on the suction side of the compressor 11 and is used to store excess refrigerant that occurs due to differences in operating conditions between cooling and heating, or excess refrigerant caused by transient changes in operation. Furthermore, the accumulator 15 is used to prevent liquid compression in the compressor 11.
  • the throttling device 21 is, for example, an electronic expansion valve that can adjust the throttle opening, and by adjusting the opening, the pressure of the refrigerant flowing into the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c or the indoor heat exchanger 22 is controlled.
  • the throttling device 21 is provided in the indoor unit 20, but it may also be provided in the outdoor unit 10, and the installation location is not limited.
  • the air conditioning unit 100 is equipped with a heat exchanger 30 that exchanges heat between the outdoor air and the refrigerant flowing inside, a throttle device 21 that reduces the pressure of the refrigerant flowing inside, and an indoor heat exchanger 22 that exchanges heat between the indoor air and the refrigerant flowing inside.
  • the high-temperature, high-pressure gas refrigerant that flows into the right heat exchanger 30a, the rear heat exchanger 30b, and the left heat exchanger 30c exchanges heat with the outdoor air, condenses while releasing heat, and flows out as low-temperature, high-pressure liquid refrigerant.
  • the low-temperature, low-pressure liquid refrigerant flowing out of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c flows into the throttling device 21, where it is decompressed, becoming a low-temperature, low-pressure two-phase gas-liquid refrigerant, which then flows into the indoor heat exchanger 22.
  • the low-temperature, low-pressure two-phase gas-liquid refrigerant that flows into the indoor heat exchanger 22 exchanges heat with the indoor air, absorbing heat and evaporating, becoming a low-temperature, low-pressure gas refrigerant that flows out of the indoor heat exchanger 22.
  • the indoor air is cooled, and the room is cooled.
  • the low-temperature, low-pressure gas refrigerant flowing out of the indoor heat exchanger 22 is drawn into the compressor 11 via the flow switching device 12 and the accumulator 15, where it again becomes a high-temperature, high-pressure gas refrigerant.
  • Heating operation As shown by the dashed line in Fig. 1 , the flow path switching device 12 is switched so that the discharge side of the compressor 11 is connected to the indoor heat exchanger 22.
  • the high-temperature, high-pressure gas refrigerant discharged from the compressor 11 flows into the indoor heat exchanger 22 via the flow path switching device 12.
  • the high-temperature, high-pressure gas refrigerant that flows into the indoor heat exchanger 22 exchanges heat with the indoor air, condenses while releasing heat, and becomes low-temperature, high-pressure liquid refrigerant, which flows out of the indoor heat exchanger 22.
  • the indoor air is heated, and heating is performed in the room.
  • the low-temperature, high-pressure liquid refrigerant that flows out of the indoor heat exchanger 22 flows to the expansion device 21, where it is decompressed to become low-temperature, low-pressure two-phase gas-liquid refrigerant.
  • Low-temperature, low-pressure two-phase gas-liquid refrigerant flows into the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c.
  • the low-temperature, low-pressure two-phase gas-liquid refrigerant that flows into the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c exchanges heat with the outdoor air, absorbing heat and evaporating, before flowing out as low-temperature, low-pressure gas refrigerant.
  • the low-temperature, low-pressure gas refrigerant that flows out of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c is drawn into the compressor 11 via the flow switching device 12 and accumulator 15, where it again becomes high-temperature, high-pressure gas refrigerant.
  • FIG. 2 is a perspective view schematically illustrating the heat exchanger 30 of the air conditioning apparatus 100 according to the first embodiment.
  • the arrows in FIG. 2 indicate the inflow and outflow directions of the refrigerant when the heat exchanger 30 functions as a condenser.
  • frost may form on the heat exchanger 30 during heating operation.
  • the air passage of the heat exchanger 30 through which the air generated by the fan 50 (see FIG. 6 ) passes is blocked, resulting in a decrease in the performance of the heat exchanger 30 and a decrease in heating performance. Therefore, when heating performance is reduced, a defrosting operation is performed to melt the frost on the surface of the heat exchanger 30.
  • the fan 50 (see Figure 6) is stopped, the flow path switching device 12 is switched to the same state as during cooling operation, and high-temperature, high-pressure gas refrigerant flows into the heat exchanger 30.
  • the high-temperature refrigerant that flows into the heat transfer tubes 32 melts the frost that has adhered to the heat transfer tubes 32 and fins 33, turning them into water.
  • the water that is produced when the frost melts is drained below the heat exchanger 30 along the heat transfer tubes 32 or fins 33.
  • FIG. 3 is a conceptual diagram of the heat exchanger 30 of the air conditioning apparatus 100 according to embodiment 1.
  • the hatched arrows in Fig. 3 indicate the inflow or outflow direction of the refrigerant when the heat exchanger 30 functions as a condenser.
  • the dashed arrows in Fig. 3 indicate an example of the direction of refrigerant flow inside the heat exchanger 30 when the heat exchanger 30 functions as a condenser.
  • the hollow arrows in Fig. 3 indicate an example of the direction of air flow. Note that Fig. 3 omits illustration of a portion of the heat transfer tubes 32 and the fins 33.
  • the heat exchanger 30 is an air-cooled heat exchanger that exchanges heat between the refrigerant flowing inside and the air.
  • the heat exchanger 30 is, for example, a corrugated fin tube type with parallel piping.
  • the heat exchanger 30 has a first header 31, heat transfer tubes 32, fins 33, a third header 34, and a second header 35.
  • the first header 31 and the second header 35 correspond to the "headers" in this disclosure.
  • a pair of headers consisting of the first header 31 and the third header 34, and the second header 35, are arranged above and below.
  • the heat exchanger 30 has multiple heat transfer tubes 32 arranged between the first header 31, the second header 35, and the third header 34, with their flat surfaces facing each other and parallel to each other and perpendicular to the first header 31, the second header 35, and the third header 34.
  • a group of heat transfer tubes 32 (hereinafter also referred to as a flat tube group) consisting of multiple heat transfer tubes 32 is arranged in two rows in the air flow direction.
  • the group of heat transfer tubes 32 in one row is connected to either the first header 31 or the second header 35.
  • the group of heat transfer tubes 32 is connected to the first header 31 and the second header 35, respectively.
  • the heat exchanger 30 is a corrugated fin tube type heat exchanger in which groups of heat transfer tubes 32 are arranged in two rows, but this is not limited to this, and the heat exchanger may also be a heat exchanger in which groups of heat transfer tubes 32 are arranged in three or more rows.
  • the first header 31 of the heat exchanger 30 and the heat transfer tubes 32 inserted into the first header 31 are collectively referred to as the first heat exchange section 301.
  • the second header 35 of the heat exchanger 30 and the heat transfer tubes 32 inserted into the second header 35 are collectively referred to as the second heat exchange section 302.
  • the first heat exchange section 301 and the second heat exchange section 302 may have fins 33 joined between adjacent heat transfer tubes 32.
  • the heat exchanger 30 has a first heat exchange section 301 and a second heat exchange section 302.
  • the first heat exchange section 301 is one of the multiple heat exchange sections 300
  • the second heat exchange section 302 is one of the multiple heat exchange sections 300.
  • the heat exchange section 300 is a general term for the first heat exchange section 301 and the second heat exchange section 302.
  • the first heat exchange section 301 has a first heat transfer tube group 32A consisting of a plurality of heat transfer tubes 32 extending in the vertical direction, and a first header 31 connected to the lower ends of the plurality of heat transfer tubes 32 that make up the first heat transfer tube group 32A and circulating refrigerant through the plurality of heat transfer tubes 32.
  • the second heat exchange section 302 has a second heat transfer tube group 32B consisting of a plurality of heat transfer tubes 32 extending in the vertical direction, and a second header 35 connected to the lower ends of the plurality of heat transfer tubes 32 that make up the second heat transfer tube group 32B and circulating the refrigerant through the plurality of heat transfer tubes 32.
  • the multiple heat transfer tubes 32 are arranged in parallel horizontally at intervals so that air generated by the fan 50 (see Figure 6) flows between adjacent heat transfer tubes 32.
  • the multiple heat transfer tubes 32 are arranged at intervals along the extension direction of the first header 31, second header 35, and third header 34.
  • the heat transfer tubes 32 are arranged to extend in the vertical direction, and the refrigerant flows through the tubes along the extension direction of the heat transfer tubes 32.
  • the heat transfer tubes 32 are arranged to extend vertically, for example.
  • the heat transfer tubes 32 are flat tubes.
  • the heat transfer tubes 32 are not limited to flat tubes, and may be tubes of other shapes, such as circular tubes.
  • the heat transfer tubes 32 When the heat transfer tubes 32 are flat tubes, the heat transfer tubes 32 have a flat cross section, with the outer surface on the long side of the flat shape along the air flow direction being flat, and the outer surface on the short side perpendicular to the long side being curved.
  • the heat transfer tubes 32 are, for example, multi-hole flat tubes with multiple holes inside the tube that serve as refrigerant flow paths.
  • the holes in the heat transfer tubes 32 are formed facing in the vertical direction, as they serve as flow paths between the first header 31, second header 35, and third header 34. Fins 33 are arranged between adjacent heat transfer tubes 32.
  • the heat exchanger 30 shown in FIG. 2 has flat tubes as the heat transfer tubes 32 and corrugated fins as the fins 33.
  • the heat transfer tubes 32 and the fins 33 are arranged alternately in the arrangement direction of the heat transfer tubes 32, i.e., in the axial direction of the third header 34.
  • the fins 33 are not limited to corrugated fins and may be other heat transfer promoting members such as plate fins.
  • the heat exchanger 30 may have a so-called finless heat exchange section 300 without fins 33 as long as heat exchange capacity can be ensured.
  • the third header 34 is a header that acts as a bridge between a group of heat transfer tubes 32 in one row and a group of heat transfer tubes 32 in the other row.
  • the heat exchanger 30 has the third header 34, located above the multiple heat exchange sections 300, into which the upper ends of the multiple heat transfer tubes 32 inserted in the first header 31 and second header 35 are inserted.
  • the third header 34 is provided at the end of the multiple heat transfer tubes 32 opposite the connection side of the first header 31 and the second header 35.
  • the third header 34 is provided opposite the first header 31 and the second header 35 via the heat transfer tubes 32.
  • the third header 34 connects the upper part of the first heat exchange section 301 and the upper part of the second heat exchange section 302.
  • the upper ends of the heat transfer tubes 32 that make up the first heat exchange section 301 and the second heat exchange section 302 are inserted into the third header 34, allowing the refrigerant to circulate between the first heat exchange section 301 and the second heat exchange section 302.
  • the third header 34 allows the refrigerant flowing through the first heat exchange section 301 to circulate to the second heat exchange section 302 that faces the first heat exchange section 301 in the short direction.
  • the third header 34 forms a turning point for the refrigerant flow between the first heat exchange section 301 and the second heat exchange section 302.
  • the third header 34 allows refrigerant to flow between a plurality of heat transfer tubes 32 connected to one of the two headers, the first header 31 and the second header 35, and a plurality of heat transfer tubes 32 connected to the other header.
  • the third header 34 forms a flow path that connects the heat transfer tubes 32 arranged opposite each other in the short direction.
  • the third header 34 connects rows of condensed liquid refrigerant or refrigerant in a gas-liquid two-phase state.
  • the second header 35 is formed in a long box shape.
  • the second header 35 is formed to extend in the direction in which the multiple heat transfer tubes 32 are spaced apart from one another.
  • the second header 35 is in communication with the internal spaces of the multiple heat transfer tubes 32.
  • the second header 35 forms a space where the refrigerant that flows into the interior of the second header 35 from the multiple heat transfer tubes 32 joins together.
  • the second header 35 forms a space where the refrigerant that flows into the interior of the second heat exchange unit 302 from the outside of the second heat exchange unit 302 is distributed to the multiple heat transfer tubes 32 that make up the second heat exchange unit 302.
  • the second header 35 is arranged parallel to the first header 31.
  • the heat exchanger 30 is arranged so that the first header 31 and the second header 35 are adjacent to each other in the horizontal direction.
  • the heat exchanger 30 is arranged so that the first header 31 and the second header 35 are adjacent to each other in the direction of air flow passing through the heat exchanger 30.
  • Figure 4 is a conceptual diagram showing the positional relationship between the first header 31 and the second header 35 in the heat exchanger 30 of the air conditioning apparatus 100 according to embodiment 1.
  • Figure 4 shows the positional relationship between the first header 31 and the second header 35 when viewed in the axial direction of the heat transfer tube 32, i.e., the vertical direction of the heat exchanger 30. Note that Figure 4 does not show the heat transfer tube 32 and the third header 34, etc.
  • the heat exchanger 30 is configured so that, when the distance between the first header 31 and the second header 35 in the third direction D3 is the shortest distance between them, the header gap ⁇ [mm] is 0.5 [mm] or greater (header gap ⁇ 0.5).
  • FIG. 5 is a perspective view of the outdoor unit 10 of the air conditioning apparatus 100 according to Embodiment 1, as seen from the front.
  • FIG. 6 is an exploded perspective view of the outdoor unit 10 of the air conditioning apparatus 100 according to Embodiment 1, as seen from the front.
  • FIG. 7 is a conceptual plan view of the internal configuration of the outdoor unit 10 of the air conditioning apparatus 100 according to Embodiment 1. Note that FIG. 6 illustrates a state in which some of the components constituting the outdoor unit 10 have been removed. The hatched arrows in FIG. 7 indicate the flow of air.
  • FIGS. 5 to 7 show an example of the configuration of an outdoor unit 10 equipped with a heat exchanger 30.
  • arrows appropriately indicate directions, with the outdoor unit 10 positioned in a usable state as the reference, with the left being ⁇ X, the right being +X, the front being ⁇ Y, the rear being +Y, the bottom being ⁇ Z, and the top being +Z.
  • the housing 40 has four sides: a right side 40a, a rear side 40b, a left side 40c, and a front side 40d. These four sides form a roughly rectangular parallelepiped shape that rises roughly perpendicularly from a lower surface 40e that forms the bottom of the housing 40.
  • a removable sealing plate 43 is provided on the front side 40d, which forms the front of the housing 40. The sealing plate 43 is removed during maintenance of the outdoor unit 10, etc.
  • the housing 40 houses the compressor 11, accumulator 15, and other components.
  • a fan 50 is also housed in the upper part of the housing 40, directly below the air outlet 41. The fan 50 supplies outdoor air to the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c, and the airflow rate is adjusted by controlling the rotation speed.
  • Figure 8 shows the relationship between the header gap ⁇ and the amount of residual water between headers w.
  • the horizontal axis of Figure 8 represents the header gap ⁇ [mm]
  • the vertical axis represents the amount of residual water between headers w [g].
  • the inventors conducted experiments to investigate the relationship between the header gap ⁇ [mm] and the amount of residual water between headers w [g]. Based on the inventors' experimental results, as shown in Figure 8, narrowing the header gap ⁇ [mm] from 1 [mm] to 0.5 [mm] slightly increased the amount of residual water between headers w [g] from approximately 0.1 [g] to approximately 0.3 [g]. In other words, widening the header gap ⁇ [mm] from 0.5 [mm] to 1.0 [mm] decreased the amount of residual water between headers w [g] from approximately 0.3 [g] to approximately 0.1 [g].
  • the rate of increase in the amount of residual water w [g] between the headers when the header gap ⁇ [mm] is narrowed is smaller than when the header gap ⁇ [mm] is less than 0.5 mm.
  • the rate of increase in the amount of residual water w [g] between the headers when the header gap ⁇ [mm] is narrowed is larger than when the header gap ⁇ [mm] is 0.5 mm or more. Therefore, to improve drainage between the first header 31 and the second header 35, it is desirable that the header gap ⁇ [mm] be 0.5 mm or more (header gap ⁇ 0.5).
  • the first header 31 and the second header 35 are disposed opposite each other in the third direction D3.
  • the heat exchanger 30 is configured such that the header gap ⁇ is 0.5 mm or greater. This configuration of the heat exchanger 30 ensures an excellent header gap ⁇ , thereby improving drainage in the gap between the first header 31 and the second header 35. Therefore, the heat exchanger 30 can reduce the amount of meltwater retained between the headers to suppress the formation of ice, prevent deformation of the first header 31 and the second header 35 due to freezing of the meltwater, and improve frost resistance.
  • the air conditioning unit 100 has a heat exchanger 30, it can achieve the same effects as the heat exchanger 30. In other words, the air conditioning unit 100 can reduce the amount of meltwater retained between the headers and suppress the formation of ice roots, preventing deformation of the first header 31 and second header 35 due to freezing of meltwater and improving frost resistance.
  • Fig. 9 is a conceptual diagram showing the positional relationship between the first header 31 and the second header 35 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 2.
  • Fig. 10 is a conceptual diagram seen from the side of the first header 31 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 2.
  • Fig. 11 is a conceptual diagram of a partition plate 315 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 2.
  • the heat exchanger 30 according to the second embodiment will be described using Figures 9 to 11. Note that the heat exchanger 30 according to the second embodiment is similar to the heat exchanger 30 according to the first embodiment in terms of configuration other than that described below, and components that have the same functions and actions as those in the first embodiment will be assigned the same reference numerals and their description will be omitted. Also, while Figure 10 shows the configuration of the first header 31, the configuration of the second header 35 is similar to that of the first header 31, and therefore a conceptual diagram of the second header 35 viewed from the side will be omitted.
  • the heat exchanger 30 has partition plates 315 inside the first header 31 and the second header 35.
  • Each of the first header 31 and the second header 35 of the heat exchanger 30 has at least one partition plate 315 disposed inside the first header 31 and the second header 35.
  • the first header 31 and the second header 35 each have at least one partition plate 315 in the axial direction, i.e., in the direction in which the header extends.
  • the outer edge 315b of the partition plate 315 is fixed to the inner wall portion 316 of the first header 31 and the second header 35.
  • the partition plate 315 is used to ensure the strength of the headers such as the first header 31 and the second header 35.
  • the partition plate 315 is formed in a plate shape.
  • An opening 315a is formed in the partition plate 315.
  • At least one partition plate 315 is formed in a flat plate shape and has an opening 315a that penetrates in the direction in which the first header 31 and the second header 35 extend.
  • the opening 315a constitutes a through hole formed in the partition plate 315. The refrigerant that flows into the inside of the first header 31 and the second header 35 moves through the opening 315a.
  • the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be arranged in the same position.
  • the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be arranged in opposing positions.
  • Each of the first header 31 and the second header 35 has at least one partition plate 315 disposed inside the first header 31 and the second header 35.
  • Each of the at least one partition plate 315 is formed in a flat plate shape and has an opening 315a penetrating in the extension direction of the first header 31 and the second header 35.
  • An outer edge portion 315b of the partition plate 315 is fixed to an inner wall portion 316 of the first header 31 and the second header 35.
  • the heat exchanger 30 has a partition plate 315 inside the first header 31 and the second header 35, thereby improving the strength of the first header 31 and the second header 35 compared to a case in which the partition plate 315 is not provided. Therefore, the heat exchanger 30 can ensure the strength of the headers even if ice forms between them, preventing deformation of the headers due to freezing of meltwater.
  • the headers When refrigerant flows into headers such as the first header 31 and the second header 35, the headers may be subjected to pressure that causes the headers to expand due to the pressure of the refrigerant, resulting in the headers expanding.
  • the heat exchanger 30 according to embodiment 2 has partition plates 315 inside the first header 31 and the second header 35, thereby ensuring the strength of the first header 31 and the second header 35. Therefore, by having partition plates 315 inside the first header 31 and the second header 35, the heat exchanger 30 according to embodiment 2 is able to resist expansion of the headers due to refrigerant pressure.
  • the internal pressure of the refrigerant in the first header 31 and second header 35 may cause the portions of the first header 31 and second header 35 that do not have the partition plate 315 to expand.
  • the heat exchanger 30 is able to suppress expansion of the header in the portion with the partition plate 315, even when affected by the internal pressure of the refrigerant, ensuring the size of the gap between the headers.
  • the header gap ⁇ [mm] is the distance between the first header 31 and the second header 35 that constitutes the shortest distance.
  • the header gap ⁇ [mm] is the distance between the first header 31 and the second header 35 that constitutes the shortest distance when the heat exchanger 30 is operating.
  • the air conditioning unit 100 has a heat exchanger 30, it can achieve the same effects as the heat exchanger 30. That is, the air conditioning unit 100 can reduce the amount of meltwater retained between the headers and suppress the formation of ice roots, preventing deformation of the first header 31 and the second header 35 due to freezing of the meltwater and improving frost resistance. Furthermore, the air conditioning unit 100 can ensure the strength of the first header 31 and the second header 35 by using the partition plate 315, and suppress deformation of the first header 31 and the second header 35.
  • Fig. 12 is a conceptual diagram showing the positional relationship between the first header 31 and the second header 35 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 3.
  • Fig. 13 is a conceptual diagram seen from the side of the first header 31 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 3.
  • Fig. 14 is a conceptual diagram showing the partition plate 315 and the inner pipe portion 312 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 3.
  • the heat exchanger 30 according to the third embodiment will be described using Figures 12 to 14. Note that the heat exchanger 30 according to the third embodiment is similar in configuration to the heat exchanger 30 according to the first and second embodiments, except for the configuration described below. Components that have the same functions and actions as those in the first and second embodiments are given the same reference numerals, and their description will be omitted. Furthermore, while Figure 13 shows the configuration of the first header 31, the configuration of the second header 35 is similar to that of the first header 31, and therefore a conceptual diagram of the second header 35 viewed from the side will be omitted.
  • the first header 31 and the second header 35 each have a cylindrical inner pipe portion 312 that distributes refrigerant to the multiple heat transfer pipes 32, and an outer pipe portion 311 that houses the inner pipe portion 312 and into which the multiple heat transfer pipes 32 are inserted.
  • the inner pipe portion 312 constitutes the cylindrical inner pipe of the first header 31 and the second header 35
  • the outer pipe portion 311 constitutes the cylindrical outer pipe of the first header 31 and the second header 35.
  • the first header 31 and the second header 35 each have a double-pipe structure formed by the inner pipe portion 312 and the outer pipe portion 311.
  • Each of the first header 31 and the second header 35 has a double-pipe structure, including a cylindrical inner pipe portion 312 with a plurality of spaced-apart through holes 314 formed therein, and an outer pipe portion 311 that houses the inner pipe portion 312 and into which a plurality of heat transfer pipes 32 are inserted. Furthermore, each of the first header 31 and the second header 35 has at least one partition plate 315 that divides the intra-cylindrical space between the outer pipe portion 311 and the inner pipe portion 312 in the axial direction of the first header 31 and the second header 35.
  • the refrigerant flowing inside the inner pipe section 312 passes through the through-holes 314 and flows out of the inner pipe section 312.
  • the first header 31 or the second header 35 defines a space where the refrigerant flowing into the first header 31 from multiple heat transfer tubes 32 joins together, the refrigerant flowing outside the inner pipe section 312 passes through the through-holes 314 and flows into the inner pipe section 312.
  • the refrigerant passes through the interior of the inner pipe section 312 and flows out into the intra-cylinder space of the outer pipe section 311 through a plurality of through holes 314 that are spaced apart along the longitudinal direction of the inner pipe section 312.
  • the heat exchanger 30 can ensure that the refrigerant flows evenly through the multiple heat transfer pipes 32 of the heat exchanger 30, thereby improving the performance of the heat exchanger 30.
  • the outer pipe portion 311 is a long, cylindrical member whose both ends are closed except for the connection portion of the refrigerant inlet/outlet pipe 36 or the refrigerant inlet/outlet pipe 37, and a space is formed inside.
  • the outer pipe portion 311 is cylindrically formed with an inner diameter larger than that of the inner pipe portion 312.
  • the outer pipe portion 311 houses the inner pipe portion 312 inside.
  • a plurality of heat transfer pipes 32 are connected to the outer peripheral surface of the outer pipe portion 311.
  • the first header 31 and the second header 35 form a space between the cylindrically formed outer pipe portion 311 and the inner pipe portion 312.
  • Partition plates 315 are provided in the internal spaces of the first header 31 and the second header 35.
  • the partition plates 315 form walls that separate the internal spaces of the headers into multiple spaces in a direction parallel to the axial direction of the first header 31 and the second header 35.
  • the partition plates 315 divide the internal spaces of the first header 31 and the second header 35 in a direction parallel to the axial direction of the headers, forming multiple spaces inside the headers.
  • the refrigerant flows into one end of the inner pipe section 312 through the refrigerant inlet/outlet pipe 36 of the first header 31.
  • the refrigerant that flows into the interior of the inner pipe section 312 flows out of the inner pipe section 312 through the multiple through holes 314 and into the space between the inner pipe section 312 and the outer pipe section 311.
  • the refrigerant that flows out of the inner pipe section 312 and into the space between the inner pipe section 312 and the outer pipe section 311 is distributed to the multiple heat transfer pipes 32.
  • the heat exchanger 30 according to embodiment 3 has partition plates 315 inside the first header 31 and second header 35, thereby ensuring the strength of the first header 31 and second header 35. Therefore, by having partition plates 315 inside the first header 31 and second header 35, the heat exchanger 30 according to embodiment 3 is able to resist expansion of the headers due to refrigerant pressure. Furthermore, by having partition plates 315 in the first header 31 and second header 35, the heat exchanger 30 is able to suppress expansion of the headers in the areas where the partition plates 315 are located, even when affected by the internal pressure of the refrigerant, ensuring the size of the gap between the headers.
  • the partition plates 315 of the first header 31 and the second header 35 are arranged in the same position.
  • the portions in which the partition plates 315 of the first header 31 and the second header 35 are arranged can ensure a larger gap between the headers even if the headers expand, compared to when the partition plates 315 are arranged in portions in which they are arranged in different positions. Therefore, when the partition plates 315 of the first header 31 and the second header 35 are arranged in the same position in the direction in which the first header 31 and the second header 35 extend, drainage performance can be improved compared to when this configuration is not included.

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Abstract

This heat exchanger is provided with: a first heat exchange unit comprising a first heat transfer tube group and a first header that is connected to lower ends of a plurality of heat transfer tubes constituting the first heat transfer tube group and allows a refrigerant to circulate through the plurality of heat transfer tubes; a second heat exchange unit comprising a second heat transfer tube group and a second header that is connected to lower ends of a plurality of heat transfer tubes constituting the second heat transfer tube group and allows a refrigerant tp circulate through the plurality of heat transfer tubes; and a third header for allowing a refrigerant to circulate between the first heat exchange unit and the second heat exchange unit. The first header and the second header are formed so as to extend along a direction in which the plurality of heat transfer tubes are arranged spaced apart from one another; the first header and the second header are arranged facing each other; and if a gap which is a section constituting the shortest distance between the first header and the second header is defined as an inter-header gap δ (mm), the inter-header gap δ is at least 0.5 (mm).

Description

熱交換器及び空気調和装置Heat exchanger and air conditioning device

 本開示は、2つのヘッダが並んで配置された熱交換器及び空気調和装置に関するものである。 This disclosure relates to a heat exchanger and air conditioning device in which two headers are arranged side by side.

 従来の熱交換器には、上下方向に延びる複数の伝熱管の下端部に設けられた2つのヘッダであって、冷媒の入口側と出口側との2つのヘッダが水平方向に並んで配置された熱交換器がある(例えば、特許文献1参照)。 Conventional heat exchangers include two headers provided at the lower ends of multiple heat transfer tubes extending vertically, with the two headers, one on the inlet side and one on the outlet side of the refrigerant, arranged side by side horizontally (see, for example, Patent Document 1).

特開2019-215161号公報Japanese Patent Application Laid-Open No. 2019-215161

 特許文献1の熱交換器は、室外機に搭載された場合、低温環境下では運転時に表面に着霜が発生する。その際には、この熱交換器にホットガス冷媒を流して除霜が行われ、除霜によって生じる融解水は、(2つのヘッダが設けられた)熱交換器の下部に向かって流れる。特許文献1の熱交換器は、冷媒の入口側と出口側との2つのヘッダの間に流入した融解水の凍結について考慮していない。2つのヘッダ間の排水のための隙間が十分でない場合、あるいは、伝熱管の間に配置されたコルゲートフィンの融解水がヘッダ間の隙間に多く流れるような形状となっている場合、ヘッダ間で融解水の排水が良好に行われない場合がある。隣接する2つのヘッダ間で融解水の排水が良好に行われない場合、低温条件下においては、隣接する2つのヘッダ間に存在する融解水が根氷の要因となり、融解水の凍結によりヘッダを変形させる恐れがある。 When the heat exchanger of Patent Document 1 is installed in an outdoor unit, frost forms on its surface during operation in low-temperature environments. In such cases, hot gas refrigerant is passed through the heat exchanger to defrost it, and the meltwater generated by the defrosting flows toward the bottom of the heat exchanger (which has two headers). The heat exchanger of Patent Document 1 does not take into consideration the freezing of meltwater that flows between the two headers on the refrigerant inlet and outlet sides. If there is insufficient drainage gap between the two headers, or if the shape of the headers causes a lot of meltwater from the corrugated fins located between the heat transfer tubes to flow into the gap between the headers, meltwater may not be properly drained between the headers. If meltwater is not properly drained between two adjacent headers, under low-temperature conditions, the meltwater present between the two adjacent headers may become a source of ice, potentially causing the headers to deform due to the freezing of the meltwater.

 本開示は、上記のような課題を解決するためのものであり、融解水の凍結によるヘッダの変形を防止し、凍結耐力を向上させる熱交換器及び空気調和装置を提供するものである。 The present disclosure is intended to solve the above-mentioned problems by providing a heat exchanger and air conditioning system that prevents header deformation due to freezing of meltwater and improves frost resistance.

 本開示に係る熱交換器は、上下方向に延びる複数の伝熱管から構成された第1伝熱管群と、第1伝熱管群を構成する複数の伝熱管の下端部に接続されて複数の伝熱管に冷媒を流通させる第1ヘッダと、を有する第1熱交換部と、上下方向に延びる複数の伝熱管から構成された第2伝熱管群と、第2伝熱管群を構成する複数の伝熱管の下端部に接続されて複数の伝熱管に冷媒を流通させる第2ヘッダと、を有する第2熱交換部と、第1熱交換部及び第2熱交換部を構成する複数の伝熱管の上端部が挿入され、第1熱交換部と第2熱交換部との間で冷媒を流通させる第3ヘッダと、を備え、第1ヘッダ及び第2ヘッダは、複数の伝熱管が互いに間隔を空けて配置される方向に沿って延びるように形成されており、複数の伝熱管の延びる方向を第1方向とし、第1ヘッダ及び第2ヘッダの延びる方向を第2方向とし、第1方向及び第2方向と直交する方向を第3方向とした場合に、第3方向において、第1ヘッダと第2ヘッダとは、対向して配置されており、第3方向において、第1ヘッダと第2ヘッダとの間の最短距離を構成する部分の間隔をヘッダ間隙間δ[mm]とした場合に、ヘッダ間隙間δが、0.5[mm]以上に構成されているものである。 The heat exchanger disclosed herein comprises a first heat exchange section having a first heat transfer tube group consisting of a plurality of heat transfer tubes extending in the vertical direction and a first header connected to the lower ends of the plurality of heat transfer tubes constituting the first heat transfer tube group and allowing refrigerant to flow through the plurality of heat transfer tubes; a second heat exchange section having a second heat transfer tube group consisting of a plurality of heat transfer tubes extending in the vertical direction and a second header connected to the lower ends of the plurality of heat transfer tubes constituting the second heat transfer tube group and allowing refrigerant to flow through the plurality of heat transfer tubes; and a third header into which the upper ends of the plurality of heat transfer tubes constituting the first heat exchange section and the second heat exchange section are inserted and allowing refrigerant to flow between the first heat exchange section and the second heat exchange section. , the first header and second header are formed to extend in the direction in which the multiple heat transfer tubes are spaced apart from each other, and where the direction in which the multiple heat transfer tubes extend is defined as a first direction, the direction in which the first header and second header extend is defined as a second direction, and the direction perpendicular to the first and second directions is defined as a third direction, the first header and second header are arranged facing each other in the third direction, and where the gap between the first and second headers at the shortest distance in the third direction is defined as the header gap δ [mm], the header gap δ is configured to be 0.5 [mm] or greater.

 本開示に係る空気調和装置は、圧縮機と、上記構成の熱交換器から構成されており、室外空気と内部を流れる冷媒との間で熱交換を行う熱交換器と、内部を流れる冷媒を減圧する絞り装置と、室内空気と内部を流れる冷媒との間で熱交換を行う室内熱交換器と、を備えたものである。 The air conditioning apparatus disclosed herein is comprised of a compressor and a heat exchanger of the above-described configuration, and includes a heat exchanger that exchanges heat between outdoor air and the refrigerant flowing inside, a throttle device that reduces the pressure of the refrigerant flowing inside, and an indoor heat exchanger that exchanges heat between indoor air and the refrigerant flowing inside.

 本開示によれば、融解水の凍結によるヘッダの変形を防止し、凍結耐力を向上させる熱交換器及び空気調和装置を提供するものである。 This disclosure provides a heat exchanger and air conditioning system that prevents header deformation due to freezing of meltwater and improves frost resistance.

実施の形態に係る空気調和装置の冷媒回路の構成を示す概念図である。1 is a conceptual diagram showing the configuration of a refrigerant circuit of an air conditioning apparatus according to an embodiment. 実施の形態1に係る空気調和装置の熱交換器を模式的に示した斜視図である。1 is a perspective view schematically showing a heat exchanger of an air conditioning apparatus according to Embodiment 1. FIG. 実施の形態1に係る空気調和装置の熱交換器の概念図である。1 is a conceptual diagram of a heat exchanger of an air conditioning apparatus according to Embodiment 1. FIG. 実施の形態1に係る空気調和装置の熱交換器における第1ヘッダと第2ヘッダとの位置関係を示す概念図である。3 is a conceptual diagram showing the positional relationship between a first header and a second header in a heat exchanger of an air conditioning apparatus according to Embodiment 1. FIG. 実施の形態1に係る空気調和装置の室外機を正面から見た斜視図である。1 is a perspective view of an outdoor unit of an air conditioning apparatus according to a first embodiment, viewed from the front. 実施の形態1に係る空気調和装置の室外機を正面から見た分解斜視図である。1 is an exploded perspective view of an outdoor unit of an air conditioning apparatus according to Embodiment 1, viewed from the front. 実施の形態1に係る空気調和装置の室外機の内部構成を平面視した概念図である。1 is a conceptual plan view of the internal configuration of an outdoor unit of an air conditioning apparatus according to Embodiment 1. FIG. ヘッダ間隙間とヘッダ間残水量との関係を表す図である。FIG. 10 is a diagram showing the relationship between the gap between headers and the amount of residual water between headers. 実施の形態2に係る空気調和装置の熱交換器における第1ヘッダと第2ヘッダとの位置関係を示す概念図である。10 is a conceptual diagram showing the positional relationship between a first header and a second header in a heat exchanger of an air conditioning apparatus according to Embodiment 2. FIG. 実施の形態2に係る空気調和装置の熱交換器における第1ヘッダの側面から見た概念図である。10 is a conceptual diagram of a first header in a heat exchanger of an air conditioning apparatus according to a second embodiment, viewed from the side. FIG. 実施の形態2に係る空気調和装置の熱交換器における仕切板の概念図である。10 is a conceptual diagram of a partition plate in a heat exchanger of an air conditioning apparatus according to Embodiment 2. FIG. 実施の形態3に係る空気調和装置の熱交換器における第1ヘッダと第2ヘッダとの位置関係を示す概念図である。10 is a conceptual diagram showing the positional relationship between a first header and a second header in a heat exchanger of an air conditioning apparatus according to Embodiment 3. FIG. 実施の形態3に係る空気調和装置の熱交換器における第1ヘッダの側面から見た概念図である。11 is a conceptual diagram of a first header in a heat exchanger of an air conditioning apparatus according to a third embodiment, viewed from the side. FIG. 実施の形態3に係る空気調和装置の熱交換器における仕切板と内管部とを示す概念図である。10 is a conceptual diagram showing a partition plate and an inner pipe portion in a heat exchanger of an air conditioning apparatus according to Embodiment 3. FIG.

 以下、実施の形態に係る熱交換器及び空気調和装置について図面等を参照しながら説明する。なお、図1を含む以下の図面では、各構成部材の相対的な寸法の関係及び形状等が実際のものとは異なる場合がある。また、以下の図面において、同一の符号を付したものは、同一又はこれに相当するものであり、このことは明細書の全文において共通することとする。また、理解を容易にするために方向を表す用語(例えば、上、下、右、左、前、後など)を適宜用いるが、それらの表記は、説明の便宜上、そのように記載しているだけであって、装置あるいは部品の配置及び向きを限定するものではない。 The heat exchanger and air conditioning device according to the embodiments will be described below with reference to the drawings. Note that in the following drawings, including Figure 1, the relative dimensional relationships and shapes of the components may differ from those in reality. In addition, in the following drawings, items with the same reference numerals are the same or equivalent, and this applies throughout the entire specification. To facilitate understanding, directional terms (e.g., up, down, right, left, front, rear, etc.) will be used as appropriate, but these notations are written in this manner for the convenience of explanation only and do not limit the placement or orientation of the device or parts.

実施の形態1.
[空気調和装置100]
 図1は、実施の形態に係る空気調和装置100の冷媒回路101の構成を示す概念図である。図1を用いて空気調和装置100について説明する。空気調和装置100は、冷媒を介して外気と室内の空気との間で熱を移動させることにより、室内を暖房又は冷房して空気調和を行う。空気調和装置100は、室外機10と、室内機20とを有する。なお、図1では、1台の室外機10と、1台の室内機20とを示しているが、室外機10及び室内機20は、それぞれ複数であってもよい。
Embodiment 1.
[Air conditioning device 100]
FIG. 1 is a conceptual diagram showing the configuration of a refrigerant circuit 101 of an air conditioning apparatus 100 according to an embodiment. The air conditioning apparatus 100 will be described using FIG. 1. The air conditioning apparatus 100 performs air conditioning by heating or cooling the room by transferring heat between outdoor air and indoor air via a refrigerant. The air conditioning apparatus 100 has an outdoor unit 10 and an indoor unit 20. Note that while FIG. 1 shows one outdoor unit 10 and one indoor unit 20, there may be multiple outdoor units 10 and multiple indoor units 20.

 空気調和装置100は、室内機20と室外機10とが冷媒配管90により接続されて、冷媒が循環する冷媒回路101が構成されている。冷媒回路101では、圧縮機11、流路切替装置12、室内熱交換器22、絞り装置21、右部熱交換器30a、後部熱交換器30b、左部熱交換器30c、第1流量調整弁13、第2流量調整弁14、及びアキュムレータ15が冷媒配管90により接続されている。右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cのそれぞれは、複数の熱交換器30の内の1つである。熱交換器30は、右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cの総称である。 In the air conditioning apparatus 100, the indoor unit 20 and the outdoor unit 10 are connected by refrigerant piping 90 to form a refrigerant circuit 101 through which refrigerant circulates. In the refrigerant circuit 101, the compressor 11, flow switching device 12, indoor heat exchanger 22, throttling device 21, right heat exchanger 30a, rear heat exchanger 30b, left heat exchanger 30c, first flow control valve 13, second flow control valve 14, and accumulator 15 are connected by refrigerant piping 90. Each of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c is one of multiple heat exchangers 30. Heat exchanger 30 is a collective term for the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c.

 図1に示すように空気調和装置100の冷媒回路101では、後部熱交換器30bと、右部熱交換器30a及び左部熱交換器30cとが並列に接続されてもよい。また更に、空気調和装置100は、右部熱交換器30aと、左部熱交換器30cとが並列に接続されてもよい。なお、図1に示す冷媒回路101の構成は、一例であり、他の構成であってもよい。例えば、空気調和装置100は、流路切替装置12を有していなくてもよく、アキュムレータ15を有していなくてもよい。また、熱交換器30は、1つでもよく複数でもよい。 As shown in FIG. 1, in the refrigerant circuit 101 of the air conditioning apparatus 100, the rear heat exchanger 30b may be connected in parallel with the right heat exchanger 30a and the left heat exchanger 30c. Furthermore, the air conditioning apparatus 100 may have the right heat exchanger 30a and the left heat exchanger 30c connected in parallel. Note that the configuration of the refrigerant circuit 101 shown in FIG. 1 is one example, and other configurations are also possible. For example, the air conditioning apparatus 100 may not have the flow path switching device 12, and may not have the accumulator 15. Furthermore, the number of heat exchangers 30 may be one or multiple.

[室内機20]
 室内機20は、絞り装置21、及び室内熱交換器22を有している。室内機20は、さらに送風ファン(図示は省略)を有してもよい。室内機20は、室内熱交換器22を通過する室内空気と室内熱交換器22の内部を流れる冷媒との熱交換を行い冷気又は暖気を生成する。室内機20は、その冷気又は暖気を、室内機20の外部に吹出し、室内へ空調した空気を送風する。
[Indoor unit 20]
The indoor unit 20 has an expansion device 21 and an indoor heat exchanger 22. The indoor unit 20 may further have a blower fan (not shown). The indoor unit 20 generates cold air or warm air by exchanging heat between indoor air passing through the indoor heat exchanger 22 and refrigerant flowing inside the indoor heat exchanger 22. The indoor unit 20 blows the cold air or warm air to the outside of the indoor unit 20, and sends conditioned air into the room.

 室内熱交換器22は、室内空気と冷媒との間で熱交換を行う。室内熱交換器22は、冷房運転の際に、冷媒を蒸発させ、その際の気化熱により室内空気を冷却する蒸発器として機能する。また、室内熱交換器22は、暖房運転の際に、冷媒の熱を室内空気に放熱して冷媒を凝縮させる凝縮器として機能する。 The indoor heat exchanger 22 exchanges heat between the indoor air and the refrigerant. During cooling operation, the indoor heat exchanger 22 functions as an evaporator, evaporating the refrigerant and cooling the indoor air with the heat of vaporization. During heating operation, the indoor heat exchanger 22 functions as a condenser, releasing the heat of the refrigerant into the indoor air to condense the refrigerant.

[室外機10]
 室外機10は、圧縮機11、流路切替装置12、第1流量調整弁13、第2流量調整弁14、アキュムレータ15、複数の熱交換器30を有している。複数の熱交換器30は、右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cで構成されている。
[Outdoor unit 10]
The outdoor unit 10 has a compressor 11, a flow path switching device 12, a first flow control valve 13, a second flow control valve 14, an accumulator 15, and a plurality of heat exchangers 30. The plurality of heat exchangers 30 are composed of a right heat exchanger 30a, a rear heat exchanger 30b, and a left heat exchanger 30c.

 圧縮機11は、低温且つ低圧の冷媒を吸入し、吸入した冷媒を圧縮し、高温且つ高圧の冷媒を吐出する。圧縮機11は、例えば、運転周波数を変化させることにより、単位時間あたりの送出量である容量が制御されるインバータ圧縮機である。 Compressor 11 draws in low-temperature, low-pressure refrigerant, compresses it, and discharges high-temperature, high-pressure refrigerant. Compressor 11 is an inverter compressor whose capacity, which is the amount of refrigeration delivered per unit time, is controlled, for example, by changing the operating frequency.

 流路切替装置12は、例えば四方弁であり、冷媒の流れる方向を切り替えることにより、冷房運転と暖房運転との切り替えを行う。流路切替装置12は、冷房運転時に、後述する実線で示す状態に切り替わり、圧縮機11の吐出側と熱交換器30とが接続される。また、流路切替装置12は、暖房運転時に、破線で示す状態に切り替わり、圧縮機11の吐出側と室内熱交換器22とが接続される。 The flow path switching device 12 is, for example, a four-way valve, and switches between cooling operation and heating operation by switching the direction of refrigerant flow. During cooling operation, the flow path switching device 12 switches to the state shown by the solid lines, described below, and connects the discharge side of the compressor 11 to the heat exchanger 30. During heating operation, the flow path switching device 12 switches to the state shown by the dashed lines, and connects the discharge side of the compressor 11 to the indoor heat exchanger 22.

 右部熱交換器30a、後部熱交換器30b及び左部熱交換器30cは、室外空気と冷媒との間で熱交換を行う熱交換器30である。右部熱交換器30a、後部熱交換器30b及び左部熱交換器30cは、冷房運転の際に、冷媒の熱を室外空気に放熱して冷媒を凝縮させる凝縮器として機能する。また、右部熱交換器30a、後部熱交換器30b及び左部熱交換器30cは、暖房運転の際に、室外空気から熱を吸収して冷媒を蒸発させる蒸発器として機能する。詳細は図5~図7を用いて後述するが、実施の形態1の右部熱交換器30a、後部熱交換器30b及び左部熱交換器30cは、それぞれ独立した熱交換器30であって、室外機10の右部、後部及び左部に配置される。 The right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c are heat exchangers 30 that exchange heat between outdoor air and refrigerant. During cooling operation, the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c function as condensers that radiate heat from the refrigerant to the outdoor air to condense the refrigerant. During heating operation, the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c function as evaporators that absorb heat from the outdoor air to evaporate the refrigerant. Details will be described later using Figures 5 to 7, but in embodiment 1, the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c are independent heat exchangers 30 and are located on the right, rear, and left sides of the outdoor unit 10.

 第1流量調整弁13及び第2流量調整弁14は、例えば絞りの開度を調整することができる電子式膨張弁である。第1流量調整弁13は、右部熱交換器30a及び左部熱交換器30cに対応して設けられ、開度が変更されることで右部熱交換器30a及び左部熱交換器30cに流入する冷媒の流量を調整する。第2流量調整弁14は、後部熱交換器30bに対応して設けられ、開度が変更されることで後部熱交換器30bに流入する冷媒の流量を調整する。 The first flow control valve 13 and the second flow control valve 14 are, for example, electronic expansion valves that can adjust the throttle opening. The first flow control valve 13 is provided corresponding to the right heat exchanger 30a and the left heat exchanger 30c, and by changing its opening, it adjusts the flow rate of refrigerant flowing into the right heat exchanger 30a and the left heat exchanger 30c. The second flow control valve 14 is provided corresponding to the rear heat exchanger 30b, and by changing its opening, it adjusts the flow rate of refrigerant flowing into the rear heat exchanger 30b.

 第1流量調整弁13及び第2流量調整弁14の開度は、例えば室外機10の施工時において、室外機10が設置される現場ごとに決定される。例えば、右部熱交換器30a及び左部熱交換器30cを通過する風量が小さいことが見込まれる場合、第1流量調整弁13の開度は、右部熱交換器30a及び左部熱交換器30cを通過する風量が通常である、あるいは大きいことが見込まれる場合よりも小さくする。この場合において、第2流量調整弁14の開度を、右部熱交換器30a及び左部熱交換器30cを通過する風量が通常である、あるいは大きいことが見込まれる場合よりも大きくしてもよい。 The opening degrees of the first flow control valve 13 and the second flow control valve 14 are determined for each site where the outdoor unit 10 is to be installed, for example, during construction of the outdoor unit 10. For example, if the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be small, the opening degree of the first flow control valve 13 is set smaller than when the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be normal or large. In this case, the opening degree of the second flow control valve 14 may be set larger than when the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be normal or large.

 このように第1流量調整弁13及び第2流量調整弁14の開度が設定されることによって、右部熱交換器30a及び左部熱交換器30cを通過する風量が小さい場合であっても、右部熱交換器30a及び左部熱交換器30cに流入する冷媒の流量を減少させて、余分な冷媒を右部熱交換器30a及び左部熱交換器30cに流通させることを抑制することができる。なお室外機10の右部熱交換器30a又は左部熱交換器30cが対向する側面に壁又は他の室外機10が隣接する場合、右部熱交換器30a及び左部熱交換器30cを通過する風量が小さいと見込まれる。右部熱交換器30a、後部熱交換器30b及び左部熱交換器30cの配置については後述する。 By setting the opening degrees of the first flow control valve 13 and the second flow control valve 14 in this manner, even if the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is small, the flow rate of refrigerant flowing into the right heat exchanger 30a and the left heat exchanger 30c can be reduced, preventing excess refrigerant from flowing through the right heat exchanger 30a and the left heat exchanger 30c. Note that if a wall or another outdoor unit 10 is adjacent to the side of the outdoor unit 10 facing the right heat exchanger 30a or left heat exchanger 30c, the air volume passing through the right heat exchanger 30a and the left heat exchanger 30c is expected to be small. The arrangement of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c will be described later.

 アキュムレータ15は、圧縮機11の吸入側に設けられており、冷房運転と暖房運転との運転状態の違いによって生じる余剰冷媒、あるいは過渡的な運転の変化に対する余剰冷媒などを貯留するためのものである。さらに、アキュムレータ15は、圧縮機11の液圧縮を防止するためのものである。 The accumulator 15 is located on the suction side of the compressor 11 and is used to store excess refrigerant that occurs due to differences in operating conditions between cooling and heating, or excess refrigerant caused by transient changes in operation. Furthermore, the accumulator 15 is used to prevent liquid compression in the compressor 11.

 絞り装置21は、例えば絞りの開度を調整することができる電子式膨張弁であり、開度を調整することによって右部熱交換器30a、後部熱交換器30b及び左部熱交換器30c又は室内熱交換器22に流入する冷媒の圧力を制御する。なお、実施の形態1では、絞り装置21は室内機20に設けられているが、室外機10に設けられていてもよく、設置箇所は限定されない。 The throttling device 21 is, for example, an electronic expansion valve that can adjust the throttle opening, and by adjusting the opening, the pressure of the refrigerant flowing into the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c or the indoor heat exchanger 22 is controlled. In Embodiment 1, the throttling device 21 is provided in the indoor unit 20, but it may also be provided in the outdoor unit 10, and the installation location is not limited.

 空気調和装置100は、室外空気と内部を流れる冷媒との間で熱交換を行う熱交換器30と、内部を流れる冷媒を減圧する絞り装置21と、室内空気と内部を流れる冷媒との間で熱交換を行う室内熱交換器22と、を備えている。 The air conditioning unit 100 is equipped with a heat exchanger 30 that exchanges heat between the outdoor air and the refrigerant flowing inside, a throttle device 21 that reduces the pressure of the refrigerant flowing inside, and an indoor heat exchanger 22 that exchanges heat between the indoor air and the refrigerant flowing inside.

 <冷房運転>
 ここで、空気調和装置100の各運転時の動作について説明する。冷房運転では、図2の実線に示すように、圧縮機11の吐出側と熱交換器30とが接続されるように流路切替装置12が切り替えられた状態となる。圧縮機11から吐出された高温且つ高圧のガス冷媒は、流路切替装置12を介して右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cに流入する。右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cに流入した高温且つ高圧のガス冷媒は、室外空気と熱交換して放熱しながら凝縮し、低温且つ高圧の液冷媒となって流出する。
<Cooling operation>
Here, the operation of the air conditioning apparatus 100 during each operation will be described. In cooling operation, as shown by the solid line in Fig. 2, the flow path switching device 12 is switched so that the discharge side of the compressor 11 is connected to the heat exchanger 30. The high-temperature, high-pressure gas refrigerant discharged from the compressor 11 flows into the right heat exchanger 30a, the rear heat exchanger 30b, and the left heat exchanger 30c via the flow path switching device 12. The high-temperature, high-pressure gas refrigerant that flows into the right heat exchanger 30a, the rear heat exchanger 30b, and the left heat exchanger 30c exchanges heat with the outdoor air, condenses while releasing heat, and flows out as low-temperature, high-pressure liquid refrigerant.

 右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cから流出した低温且つ高圧の液冷媒は、絞り装置21に流れ、絞り装置21によって減圧され、低温且つ低圧の気液二相冷媒となり、室内熱交換器22に流入する。室内熱交換器22に流入した低温且つ低圧の気液二相冷媒は、室内空気と熱交換して吸熱しながら蒸発し、低温且つ低圧のガス冷媒となって室内熱交換器22から流出する。この際に、室内空気が冷却され、室内における冷房が行われる。室内熱交換器22から流出した低温且つ低圧のガス冷媒は、流路切替装置12及びアキュムレータ15を介して圧縮機11へ吸入され、再び高温且つ高圧のガス冷媒となる。 The low-temperature, low-pressure liquid refrigerant flowing out of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c flows into the throttling device 21, where it is decompressed, becoming a low-temperature, low-pressure two-phase gas-liquid refrigerant, which then flows into the indoor heat exchanger 22. The low-temperature, low-pressure two-phase gas-liquid refrigerant that flows into the indoor heat exchanger 22 exchanges heat with the indoor air, absorbing heat and evaporating, becoming a low-temperature, low-pressure gas refrigerant that flows out of the indoor heat exchanger 22. At this time, the indoor air is cooled, and the room is cooled. The low-temperature, low-pressure gas refrigerant flowing out of the indoor heat exchanger 22 is drawn into the compressor 11 via the flow switching device 12 and the accumulator 15, where it again becomes a high-temperature, high-pressure gas refrigerant.

 <暖房運転>
 暖房運転では、図1の破線で示すように、圧縮機11の吐出側と室内熱交換器22とが接続されるように流路切替装置12が切り替えられた状態となる。圧縮機11から吐出された高温且つ高圧のガス冷媒は、流路切替装置12を介して室内熱交換器22に流入する。室内熱交換器22に流入した高温且つ高圧のガス冷媒は、室内空気と熱交換して放熱しながら凝縮し、低温且つ高圧の液冷媒となって室内熱交換器22から流出する。この際に室内空気が加熱され、室内における暖房が行われる。室内熱交換器22から流出した低温且つ高圧の液冷媒は、絞り装置21に流れ、絞り装置21によって減圧され、低温且つ低圧の気液二相冷媒となる。
<Heating operation>
In heating operation, as shown by the dashed line in Fig. 1 , the flow path switching device 12 is switched so that the discharge side of the compressor 11 is connected to the indoor heat exchanger 22. The high-temperature, high-pressure gas refrigerant discharged from the compressor 11 flows into the indoor heat exchanger 22 via the flow path switching device 12. The high-temperature, high-pressure gas refrigerant that flows into the indoor heat exchanger 22 exchanges heat with the indoor air, condenses while releasing heat, and becomes low-temperature, high-pressure liquid refrigerant, which flows out of the indoor heat exchanger 22. At this time, the indoor air is heated, and heating is performed in the room. The low-temperature, high-pressure liquid refrigerant that flows out of the indoor heat exchanger 22 flows to the expansion device 21, where it is decompressed to become low-temperature, low-pressure two-phase gas-liquid refrigerant.

 低温且つ低圧の気液二相冷媒は、右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cに流入する。右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cに流入した低温且つ低圧の気液二相冷媒は、室外空気と熱交換して吸熱しながら蒸発し、低温且つ低圧のガス冷媒となって流出する。右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cから流出した低温且つ低圧のガス冷媒は、流路切替装置12及びアキュムレータ15を介して圧縮機11へ吸入され、再び高温且つ高圧のガス冷媒となる。 Low-temperature, low-pressure two-phase gas-liquid refrigerant flows into the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c. The low-temperature, low-pressure two-phase gas-liquid refrigerant that flows into the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c exchanges heat with the outdoor air, absorbing heat and evaporating, before flowing out as low-temperature, low-pressure gas refrigerant. The low-temperature, low-pressure gas refrigerant that flows out of the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c is drawn into the compressor 11 via the flow switching device 12 and accumulator 15, where it again becomes high-temperature, high-pressure gas refrigerant.

 <除霜運転>
 図2は、実施の形態1に係る空気調和装置100の熱交換器30を模式的に示した斜視図である。図2に示す矢印は、熱交換器30が凝縮器として機能する場合の冷媒の流入方向又は流出方向を示している。伝熱管32及びフィン33の表面温度が0℃以下となる低温環境において、暖房運転を行う場合には、熱交換器30に着霜が生じる場合がある。熱交換器30への着霜量が一定以上になると、ファン50(図6参照)によって発生する風が通過する熱交換器30の風路が閉塞され、熱交換器30の性能が低下し、暖房性能が低下する。そこで、暖房性能が低下した場合には、熱交換器30の表面の霜を溶かす除霜運転が行われる。
<Defrosting operation>
FIG. 2 is a perspective view schematically illustrating the heat exchanger 30 of the air conditioning apparatus 100 according to the first embodiment. The arrows in FIG. 2 indicate the inflow and outflow directions of the refrigerant when the heat exchanger 30 functions as a condenser. In a low-temperature environment where the surface temperatures of the heat transfer tubes 32 and fins 33 are below 0°C, frost may form on the heat exchanger 30 during heating operation. When the amount of frost on the heat exchanger 30 exceeds a certain level, the air passage of the heat exchanger 30 through which the air generated by the fan 50 (see FIG. 6 ) passes is blocked, resulting in a decrease in the performance of the heat exchanger 30 and a decrease in heating performance. Therefore, when heating performance is reduced, a defrosting operation is performed to melt the frost on the surface of the heat exchanger 30.

 除霜運転では、ファン50(図6参照)が停止され、流路切替装置12が冷房運転時と同じ状態に切り替えられ、高温高圧のガス冷媒が熱交換器30に流入する。これにより、伝熱管32及びフィン33に付着した霜が融解する。伝熱管32に流入した高温の冷媒によって、伝熱管32およびフィン33に付着した霜は融解して水に変化する。霜が融解して生じた水は、伝熱管32あるいはフィン33に沿って熱交換器30の下方へ排水される。付着した霜が融解したら除霜運転が終了され、暖房運転が再開される。 During defrosting operation, the fan 50 (see Figure 6) is stopped, the flow path switching device 12 is switched to the same state as during cooling operation, and high-temperature, high-pressure gas refrigerant flows into the heat exchanger 30. This melts the frost that has adhered to the heat transfer tubes 32 and fins 33. The high-temperature refrigerant that flows into the heat transfer tubes 32 melts the frost that has adhered to the heat transfer tubes 32 and fins 33, turning them into water. The water that is produced when the frost melts is drained below the heat exchanger 30 along the heat transfer tubes 32 or fins 33. Once the frost has melted, defrosting operation ends and heating operation resumes.

[熱交換器30の構成]
 図3は、実施の形態1に係る空気調和装置100の熱交換器30の概念図である。図3においてハッチングで示す矢印は、熱交換器30が凝縮器として機能する場合の冷媒の流入方向又は流出方向を示している。また、図3において破線で示す矢印は、熱交換器30が凝縮器として機能する場合の熱交換器30の内部において冷媒の流れる方向の一例を示している。図3の白抜き矢印は空気の流れる方向の一例を示している。なお、図3は、伝熱管32の一部及びフィン33の図示を省略している。
[Configuration of heat exchanger 30]
Fig. 3 is a conceptual diagram of the heat exchanger 30 of the air conditioning apparatus 100 according to embodiment 1. The hatched arrows in Fig. 3 indicate the inflow or outflow direction of the refrigerant when the heat exchanger 30 functions as a condenser. The dashed arrows in Fig. 3 indicate an example of the direction of refrigerant flow inside the heat exchanger 30 when the heat exchanger 30 functions as a condenser. The hollow arrows in Fig. 3 indicate an example of the direction of air flow. Note that Fig. 3 omits illustration of a portion of the heat transfer tubes 32 and the fins 33.

 ここで、図2及び図3を用いて熱交換器30の構成の詳細について説明する。右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cは、何れも同様の構成であるため、ここでは、熱交換器30として説明する。熱交換器30は、内部に流れる冷媒と空気との間で熱交換を行う空冷式熱交換器である。熱交換器30は、例えば、パラレル配管形となるコルゲートフィンチューブ型である。 Here, the configuration of the heat exchanger 30 will be described in detail using Figures 2 and 3. The right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c all have the same configuration, so they will be described here as heat exchangers 30. The heat exchanger 30 is an air-cooled heat exchanger that exchanges heat between the refrigerant flowing inside and the air. The heat exchanger 30 is, for example, a corrugated fin tube type with parallel piping.

 熱交換器30は、第1ヘッダ31、伝熱管32、フィン33、第3ヘッダ34、及び第2ヘッダ35を有する。なお、第1ヘッダ31及び第2ヘッダ35は、本開示の「ヘッダ」に相当する。実施の形態1に係る熱交換器30は、第1ヘッダ31及び第3ヘッダ34と、第2ヘッダ35とによる一対のヘッダが、上下に分かれて配置される。 The heat exchanger 30 has a first header 31, heat transfer tubes 32, fins 33, a third header 34, and a second header 35. The first header 31 and the second header 35 correspond to the "headers" in this disclosure. In the heat exchanger 30 according to embodiment 1, a pair of headers consisting of the first header 31 and the third header 34, and the second header 35, are arranged above and below.

 熱交換器30は、第1ヘッダ31及び第2ヘッダ35と、第3ヘッダ34との間に、第1ヘッダ31及び第2ヘッダ35と、第3ヘッダ34とに対して垂直となり、互いに平行となるように扁平面を対向させた複数の伝熱管32が配置されている。 The heat exchanger 30 has multiple heat transfer tubes 32 arranged between the first header 31, the second header 35, and the third header 34, with their flat surfaces facing each other and parallel to each other and perpendicular to the first header 31, the second header 35, and the third header 34.

 複数の伝熱管32で構成された伝熱管32の群(以下、扁平管群とも称する)は、空気の流通方向に2列に並んで配置されている。1つの列における伝熱管32の群は、第1ヘッダ31又は第2ヘッダ35に接続される。すなわち、伝熱管32の群は、第1ヘッダ31及び第2ヘッダ35にそれぞれ接続されている。 A group of heat transfer tubes 32 (hereinafter also referred to as a flat tube group) consisting of multiple heat transfer tubes 32 is arranged in two rows in the air flow direction. The group of heat transfer tubes 32 in one row is connected to either the first header 31 or the second header 35. In other words, the group of heat transfer tubes 32 is connected to the first header 31 and the second header 35, respectively.

 実施の形態1では、熱交換器30は、伝熱管32の群が2列に並んで配置されたコルゲートフィンチューブ型の熱交換器としたが、それに限定されず、伝熱管32の群が3列以上並んで配置された熱交換器でもよい。 In embodiment 1, the heat exchanger 30 is a corrugated fin tube type heat exchanger in which groups of heat transfer tubes 32 are arranged in two rows, but this is not limited to this, and the heat exchanger may also be a heat exchanger in which groups of heat transfer tubes 32 are arranged in three or more rows.

 熱交換器30の第1ヘッダ31、第1ヘッダ31に挿入された伝熱管32を合わせて第1熱交換部301と称する。同様に、熱交換器30の第2ヘッダ35、第2ヘッダ35に挿入された伝熱管32を合わせて第2熱交換部302と称する。第1熱交換部301及び第2熱交換部302は、隣接する伝熱管32の間に接合されたフィン33を有してもよい。 The first header 31 of the heat exchanger 30 and the heat transfer tubes 32 inserted into the first header 31 are collectively referred to as the first heat exchange section 301. Similarly, the second header 35 of the heat exchanger 30 and the heat transfer tubes 32 inserted into the second header 35 are collectively referred to as the second heat exchange section 302. The first heat exchange section 301 and the second heat exchange section 302 may have fins 33 joined between adjacent heat transfer tubes 32.

 熱交換器30は、第1熱交換部301と、第2熱交換部302と、を有する。第1熱交換部301は、複数の熱交換部300の内の1つであり、第2熱交換部302は、複数の熱交換部300の内の1つである。熱交換部300は、第1熱交換部301及び第2熱交換部302の総称である。 The heat exchanger 30 has a first heat exchange section 301 and a second heat exchange section 302. The first heat exchange section 301 is one of the multiple heat exchange sections 300, and the second heat exchange section 302 is one of the multiple heat exchange sections 300. The heat exchange section 300 is a general term for the first heat exchange section 301 and the second heat exchange section 302.

 第1熱交換部301は、上下方向に延びる複数の伝熱管32から構成された第1伝熱管群32Aと、第1伝熱管群32Aを構成する複数の伝熱管32の下端部に接続されて複数の伝熱管32に冷媒を流通させる第1ヘッダ31と、を有する。 The first heat exchange section 301 has a first heat transfer tube group 32A consisting of a plurality of heat transfer tubes 32 extending in the vertical direction, and a first header 31 connected to the lower ends of the plurality of heat transfer tubes 32 that make up the first heat transfer tube group 32A and circulating refrigerant through the plurality of heat transfer tubes 32.

 第2熱交換部302は、上下方向に延びる複数の伝熱管32から構成された第2伝熱管群32Bと、第2伝熱管群32Bを構成する複数の伝熱管32の下端部に接続されて複数の伝熱管32に冷媒を流通させる第2ヘッダ35と、を有する。 The second heat exchange section 302 has a second heat transfer tube group 32B consisting of a plurality of heat transfer tubes 32 extending in the vertical direction, and a second header 35 connected to the lower ends of the plurality of heat transfer tubes 32 that make up the second heat transfer tube group 32B and circulating the refrigerant through the plurality of heat transfer tubes 32.

[熱交換器30の詳細な構成]
 熱交換器30は、上述したように第1ヘッダ31、伝熱管32、フィン33、第3ヘッダ34、及び第2ヘッダ35を有する。換言すれば、熱交換器30は、第1熱交換部301と、第2熱交換部302と、第3ヘッダ34とを有する。第1ヘッダ31は、熱交換器30の下部に設けられる。第1ヘッダ31は、空気調和装置100を構成する他の装置と配管接続され、冷媒が流入出し、冷媒を分岐又は合流させる管である。第1ヘッダ31には、外部からの冷媒が流入出する冷媒出入口管36が接続されている。第1ヘッダ31には、第1熱交換部301を構成する複数の伝熱管32の下端部が挿入されている。
[Detailed configuration of heat exchanger 30]
As described above, the heat exchanger 30 has the first header 31, heat transfer tubes 32, fins 33, third header 34, and second header 35. In other words, the heat exchanger 30 has the first heat exchange section 301, the second heat exchange section 302, and the third header 34. The first header 31 is provided at the bottom of the heat exchanger 30. The first header 31 is connected to other devices that make up the air conditioning apparatus 100, and is a pipe through which the refrigerant flows in and out and through which the refrigerant branches or merges. A refrigerant inlet/outlet pipe 36 through which the refrigerant flows in and out from the outside is connected to the first header 31. The lower ends of the multiple heat transfer tubes 32 that make up the first heat exchange section 301 are inserted into the first header 31.

 第1ヘッダ31は長尺の箱状に形成されている。第1ヘッダ31は、複数の伝熱管32が互いに間隔を空けて配置される方向に沿って延びるように形成されている。第1ヘッダ31は、複数の伝熱管32の内部空間と連通している。第1ヘッダ31は、第1熱交換部301の外部から内部に入流入した冷媒を、複数の伝熱管32に分配する空間を構成する。あるいは、第1ヘッダ31は、複数の伝熱管32から第1ヘッダ31の内部に流入した冷媒を合流させる空間を構成する。第1ヘッダ31は、熱交換器30の下部に設けられており、除霜運転時に冷媒回路101からホットガス冷媒が流入する。 The first header 31 is formed in a long box shape. The first header 31 is formed to extend in the direction in which the multiple heat transfer tubes 32 are spaced apart from one another. The first header 31 is in communication with the internal spaces of the multiple heat transfer tubes 32. The first header 31 forms a space that distributes the refrigerant that flows in and out of the first heat exchange section 301 to the multiple heat transfer tubes 32. Alternatively, the first header 31 forms a space that merges the refrigerant that flows into the first header 31 from the multiple heat transfer tubes 32. The first header 31 is located below the heat exchanger 30, and hot gas refrigerant flows into it from the refrigerant circuit 101 during defrosting operation.

 複数の伝熱管32は、隣接する伝熱管32同士の間をファン50(図6参照)によって発生した風が流れるように、互いに間隔を空けて水平方向に並列して配置されている。複数の伝熱管32は、第1ヘッダ31、第2ヘッダ35及び第3ヘッダ34の延びる方向に沿って、互いに間隔を空けて配置されている。伝熱管32は、上下方向に延びるように配置されており、伝熱管32の延びる方向に沿って、管内を冷媒が流れる。伝熱管32は、例えば、鉛直方向に延びるように設けられている。伝熱管32は、一例として、扁平管である。伝熱管32は、扁平管に限定されるものではなく、円管等他の形状の管でもよい。 The multiple heat transfer tubes 32 are arranged in parallel horizontally at intervals so that air generated by the fan 50 (see Figure 6) flows between adjacent heat transfer tubes 32. The multiple heat transfer tubes 32 are arranged at intervals along the extension direction of the first header 31, second header 35, and third header 34. The heat transfer tubes 32 are arranged to extend in the vertical direction, and the refrigerant flows through the tubes along the extension direction of the heat transfer tubes 32. The heat transfer tubes 32 are arranged to extend vertically, for example. As an example, the heat transfer tubes 32 are flat tubes. The heat transfer tubes 32 are not limited to flat tubes, and may be tubes of other shapes, such as circular tubes.

 伝熱管32が扁平管の場合、伝熱管32は、断面が扁平形状を有し、空気の流通方向に沿った扁平形状の長手側における外側面が平面状であり、当該長手方向に直交する短手側における外側面が曲面状である伝熱管である。伝熱管32が扁平管の場合、伝熱管32は、例えば管の内部において、冷媒の流路となる複数の穴を有する多穴扁平管である。伝熱管32の穴は、第1ヘッダ31及び第2ヘッダ35と第3ヘッダ34との間の流路となるため、上下方向を向いて形成されている。隣接する伝熱管32の間には、フィン33が配置されている。 When the heat transfer tubes 32 are flat tubes, the heat transfer tubes 32 have a flat cross section, with the outer surface on the long side of the flat shape along the air flow direction being flat, and the outer surface on the short side perpendicular to the long side being curved. When the heat transfer tubes 32 are flat tubes, the heat transfer tubes 32 are, for example, multi-hole flat tubes with multiple holes inside the tube that serve as refrigerant flow paths. The holes in the heat transfer tubes 32 are formed facing in the vertical direction, as they serve as flow paths between the first header 31, second header 35, and third header 34. Fins 33 are arranged between adjacent heat transfer tubes 32.

 フィン33は、伝熱促進部材であり、複数の伝熱管32の内、隣り合う伝熱管32の間に配置され、伝熱管32と接続されている。フィン33は、伝熱管32にロウ付けされている。フィン33は、隣り合う伝熱管32の間にわたって接続され、接続された伝熱管32との間で伝熱する。フィン33は、空気と冷媒との熱交換効率を向上させるものであり、フィン33には、たとえばコルゲートフィンが用いられる。フィン33がコルゲートフィンの場合、フィン33は、波形状を有し、隣り合う2つの伝熱管32の間に配置され、複数の頂部が伝熱管32の扁平面に接合される。 The fins 33 are heat transfer promoting members that are arranged between adjacent heat transfer tubes 32 among the multiple heat transfer tubes 32 and are connected to the heat transfer tubes 32. The fins 33 are brazed to the heat transfer tubes 32. The fins 33 are connected between adjacent heat transfer tubes 32 and transfer heat between the connected heat transfer tubes 32. The fins 33 improve the heat exchange efficiency between the air and the refrigerant, and corrugated fins are used as the fins 33, for example. When the fins 33 are corrugated fins, the fins 33 have a wave shape and are arranged between two adjacent heat transfer tubes 32, with multiple apexes joined to the flat surfaces of the heat transfer tubes 32.

 図2で示す熱交換器30は、伝熱管32として扁平形状の管と、フィン33として波板形状のコルゲートフィンとを有している。熱交換器30は、伝熱管32の配列方向、すなわち、第3ヘッダ34の管軸方向において、伝熱管32とフィン33とを交互に配置している。フィン33は、コルゲートフィンに限定されるものではなく、例えば、プレートフィン等の他の伝熱促進部材であってもよい。また、熱交換器30は、伝熱管32の表面で空気と冷媒との熱交換が行われるため、熱交換能力を確保できればフィン33を有さず、いわゆるフィンレスの熱交換部300を有していてもよい。 The heat exchanger 30 shown in FIG. 2 has flat tubes as the heat transfer tubes 32 and corrugated fins as the fins 33. In the heat exchanger 30, the heat transfer tubes 32 and the fins 33 are arranged alternately in the arrangement direction of the heat transfer tubes 32, i.e., in the axial direction of the third header 34. The fins 33 are not limited to corrugated fins and may be other heat transfer promoting members such as plate fins. Furthermore, because heat exchange between the air and the refrigerant occurs on the surfaces of the heat transfer tubes 32, the heat exchanger 30 may have a so-called finless heat exchange section 300 without fins 33 as long as heat exchange capacity can be ensured.

 第3ヘッダ34は、一方の列における伝熱管32の群から、他方の列における伝熱管32の群に折り返す橋渡し(ブリッジ)としての役割を果たすヘッダである。熱交換器30は、複数の熱交換部300の上部に、第1ヘッダ31及び第2ヘッダ35に挿入された複数の伝熱管32の上端部が挿入される第3ヘッダ34が設けられている。 The third header 34 is a header that acts as a bridge between a group of heat transfer tubes 32 in one row and a group of heat transfer tubes 32 in the other row. The heat exchanger 30 has the third header 34, located above the multiple heat exchange sections 300, into which the upper ends of the multiple heat transfer tubes 32 inserted in the first header 31 and second header 35 are inserted.

 第3ヘッダ34は、第1ヘッダ31及び第2ヘッダ35との2つのヘッダの接続側と反対側の複数の伝熱管32の端部に設けられている。第3ヘッダ34は、伝熱管32を介して、第1ヘッダ31及び第2ヘッダ35に対向して設けられている。 The third header 34 is provided at the end of the multiple heat transfer tubes 32 opposite the connection side of the first header 31 and the second header 35. The third header 34 is provided opposite the first header 31 and the second header 35 via the heat transfer tubes 32.

 第3ヘッダ34は、第1熱交換部301の上部と第2熱交換部302の上部とを連結する。第3ヘッダ34は、第1熱交換部301及び第2熱交換部302を構成する複数の伝熱管32の上端部が挿入され、第1熱交換部301と第2熱交換部302との間で冷媒を流通させる。第3ヘッダ34は、例えば、第1熱交換部301を流れる冷媒を、短手方向において第1熱交換部301と対向する第2熱交換部302に流通させる。第3ヘッダ34は、第1熱交換部301と第2熱交換部302との間で冷媒の流れの折り返し部分を構成する。 The third header 34 connects the upper part of the first heat exchange section 301 and the upper part of the second heat exchange section 302. The upper ends of the heat transfer tubes 32 that make up the first heat exchange section 301 and the second heat exchange section 302 are inserted into the third header 34, allowing the refrigerant to circulate between the first heat exchange section 301 and the second heat exchange section 302. The third header 34, for example, allows the refrigerant flowing through the first heat exchange section 301 to circulate to the second heat exchange section 302 that faces the first heat exchange section 301 in the short direction. The third header 34 forms a turning point for the refrigerant flow between the first heat exchange section 301 and the second heat exchange section 302.

 第3ヘッダ34は、第1ヘッダ31及び第2ヘッダ35の2つのヘッダのうち一方のヘッダと接続された複数の伝熱管32と、他方のヘッダと接続された複数の伝熱管32との間で冷媒を流通させる。第3ヘッダ34は、短手方向に対向して配置されているそれぞれの伝熱管32を連通するように流路を形成している。第3ヘッダ34は、凝縮した液冷媒または気液二相状態の冷媒の列を繋ぐ。 The third header 34 allows refrigerant to flow between a plurality of heat transfer tubes 32 connected to one of the two headers, the first header 31 and the second header 35, and a plurality of heat transfer tubes 32 connected to the other header. The third header 34 forms a flow path that connects the heat transfer tubes 32 arranged opposite each other in the short direction. The third header 34 connects rows of condensed liquid refrigerant or refrigerant in a gas-liquid two-phase state.

 第2ヘッダ35は、熱交換器30の下部に設けられる。第2ヘッダ35は、空気調和装置100を構成する他の装置と配管接続され、冷媒が流入出し、冷媒を分岐又は合流させる管である。第2ヘッダ35には、外部からの冷媒が流入出する冷媒出入口管37が接続されている。第2ヘッダ35には、第2熱交換部302を構成する複数の伝熱管32の下端部が挿入されている。 The second header 35 is provided below the heat exchanger 30. The second header 35 is connected to other devices that make up the air conditioning unit 100, and is a pipe through which the refrigerant flows in and out, and through which the refrigerant branches or merges. A refrigerant inlet/outlet pipe 37 through which refrigerant flows in and out from the outside is connected to the second header 35. The lower ends of multiple heat transfer pipes 32 that make up the second heat exchange section 302 are inserted into the second header 35.

 第2ヘッダ35は長尺の箱状に形成されている。第2ヘッダ35は、複数の伝熱管32が互いに間隔を空けて配置される方向に沿って延びるように形成されている。第2ヘッダ35は、複数の伝熱管32の内部空間と連通している。第2ヘッダ35は、複数の伝熱管32から第2ヘッダ35の内部に流入した冷媒を合流させる空間を構成する。あるいは、第2ヘッダ35は、第2熱交換部302の外部から内部に流入した冷媒を、第2熱交換部302を構成する複数の伝熱管32に分配する空間を構成する。 The second header 35 is formed in a long box shape. The second header 35 is formed to extend in the direction in which the multiple heat transfer tubes 32 are spaced apart from one another. The second header 35 is in communication with the internal spaces of the multiple heat transfer tubes 32. The second header 35 forms a space where the refrigerant that flows into the interior of the second header 35 from the multiple heat transfer tubes 32 joins together. Alternatively, the second header 35 forms a space where the refrigerant that flows into the interior of the second heat exchange unit 302 from the outside of the second heat exchange unit 302 is distributed to the multiple heat transfer tubes 32 that make up the second heat exchange unit 302.

 第2ヘッダ35は、第1ヘッダ31に並列して配置されている。熱交換器30は、水平方向において、第1ヘッダ31と第2ヘッダ35とが隣接して配置されている。熱交換器30は、熱交換器30を通過する空気の流れる方向において、第1ヘッダ31と第2ヘッダ35とが隣接して配置されている。 The second header 35 is arranged parallel to the first header 31. The heat exchanger 30 is arranged so that the first header 31 and the second header 35 are adjacent to each other in the horizontal direction. The heat exchanger 30 is arranged so that the first header 31 and the second header 35 are adjacent to each other in the direction of air flow passing through the heat exchanger 30.

 ここで、図2及び図3に示すように、複数の伝熱管32の延びる方向を第1方向D1とし、第1ヘッダ31及び第2ヘッダ35の延びる方向を第2方向D2とし、第1方向D1及び第2方向D2と直交する方向を第3方向D3と定義する。このような場合に、第3方向D3において、第1ヘッダ31と第2ヘッダ35とは、対向して配置されている。 Here, as shown in Figures 2 and 3, the direction in which the multiple heat transfer tubes 32 extend is defined as the first direction D1, the direction in which the first header 31 and the second header 35 extend is defined as the second direction D2, and the direction perpendicular to the first direction D1 and the second direction D2 is defined as the third direction D3. In this case, the first header 31 and the second header 35 are arranged opposite each other in the third direction D3.

 なお、第3方向D3は、複数の伝熱管32の延びる方向と垂直な方向、かつ、第1ヘッダ31及び第2ヘッダ35の延びる方向と垂直な方向であり、熱交換器30を通過する空気の流れる方向である。また、第2方向D2は、複数の伝熱管32が互いに間隔を空けて配置される方向でもあり、第1ヘッダ31及び第2ヘッダ35の軸方向でもある。 The third direction D3 is perpendicular to the extension direction of the heat transfer tubes 32 and perpendicular to the extension direction of the first header 31 and the second header 35, and is the direction in which air flows through the heat exchanger 30. The second direction D2 is also the direction in which the heat transfer tubes 32 are spaced apart from one another, and is also the axial direction of the first header 31 and the second header 35.

 図4は、実施の形態1に係る空気調和装置100の熱交換器30における第1ヘッダ31と第2ヘッダ35との位置関係を示す概念図である。図4は、伝熱管32の軸方向、すなわち、熱交換器30の上下方向に見た第1ヘッダ31と第2ヘッダ35との位置関係を示している。なお、図4は、伝熱管32及び第3ヘッダ34等の図示を省略している。 Figure 4 is a conceptual diagram showing the positional relationship between the first header 31 and the second header 35 in the heat exchanger 30 of the air conditioning apparatus 100 according to embodiment 1. Figure 4 shows the positional relationship between the first header 31 and the second header 35 when viewed in the axial direction of the heat transfer tube 32, i.e., the vertical direction of the heat exchanger 30. Note that Figure 4 does not show the heat transfer tube 32 and the third header 34, etc.

 熱交換器30は、第3方向D3において、第1ヘッダ31と第2ヘッダ35との間の最短距離を構成する部分の間隔をヘッダ間隙間δ[mm]とした場合に、ヘッダ間隙間δが、0.5[mm]以上であるように構成されている(ヘッダ間隙間δ≧0.5)。 The heat exchanger 30 is configured so that, when the distance between the first header 31 and the second header 35 in the third direction D3 is the shortest distance between them, the header gap δ [mm] is 0.5 [mm] or greater (header gap δ≧0.5).

[室外機10の構成]
 図5は、実施の形態1に係る空気調和装置100の室外機10を正面から見た斜視図である。図6は、実施の形態1に係る空気調和装置100の室外機10を正面から見た分解斜視図である。図7は、実施の形態1に係る空気調和装置100の室外機10の内部構成を平面視した概念図である。なお、図6は、室外機10を構成する部材の一部が取り除かれた状態を示している。図7のハッチングで示した矢印は、空気の流れを示している。図5~図7を用いて、熱交換器30を備えた室外機10の構成の一例を示す。以下の図では、室外機10が使用可能な状態に配置された場合を基準に、左方を-X、右方を+X、前方を-Y、後方を+Y、下方を-Z、上方を+Zとして、適宜、方向を矢印で示している。
[Configuration of outdoor unit 10]
FIG. 5 is a perspective view of the outdoor unit 10 of the air conditioning apparatus 100 according to Embodiment 1, as seen from the front. FIG. 6 is an exploded perspective view of the outdoor unit 10 of the air conditioning apparatus 100 according to Embodiment 1, as seen from the front. FIG. 7 is a conceptual plan view of the internal configuration of the outdoor unit 10 of the air conditioning apparatus 100 according to Embodiment 1. Note that FIG. 6 illustrates a state in which some of the components constituting the outdoor unit 10 have been removed. The hatched arrows in FIG. 7 indicate the flow of air. FIGS. 5 to 7 show an example of the configuration of an outdoor unit 10 equipped with a heat exchanger 30. In the following figures, arrows appropriately indicate directions, with the outdoor unit 10 positioned in a usable state as the reference, with the left being −X, the right being +X, the front being −Y, the rear being +Y, the bottom being −Z, and the top being +Z.

 室外機10は、外郭を構成する筐体40を有する。室外機10は、筐体40の上部中央に吹出口41が形成されたトップフロー型の機器である。吹出口41は、後述するファン50から送風された空気が排出される開口である。 The outdoor unit 10 has a housing 40 that forms the outer shell. The outdoor unit 10 is a top-flow type device with an air outlet 41 formed in the center of the top of the housing 40. The air outlet 41 is an opening through which air blown by the fan 50, which will be described later, is discharged.

 筐体40は、右面40a、後面40b、左面40c、及び前面40dの4つの側面を有し、これらの4つの側面が筐体40の底部を形成する下面40eから略垂直に立ち上がった略直方体の形状をなしている。また、筐体40の前部を形成する前面40dには、着脱可能な封止板43が設けられている。封止板43は、室外機10のメンテナンス時等に取り外される。 The housing 40 has four sides: a right side 40a, a rear side 40b, a left side 40c, and a front side 40d. These four sides form a roughly rectangular parallelepiped shape that rises roughly perpendicularly from a lower surface 40e that forms the bottom of the housing 40. In addition, a removable sealing plate 43 is provided on the front side 40d, which forms the front of the housing 40. The sealing plate 43 is removed during maintenance of the outdoor unit 10, etc.

 図5及び図6に示すように、筐体40の内部には、圧縮機11及びアキュムレータ15などが収納されている。また、筐体40内の上部の、吹出口41の直下位置にファン50が収納されている。ファン50は、右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cに対して室外空気を供給するものであり、回転数が制御されることにより、送風量が調整される。 As shown in Figures 5 and 6, the housing 40 houses the compressor 11, accumulator 15, and other components. A fan 50 is also housed in the upper part of the housing 40, directly below the air outlet 41. The fan 50 supplies outdoor air to the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c, and the airflow rate is adjusted by controlling the rotation speed.

 図5に示すように、右部熱交換器30aは、概形が平板状であって、略全域が筐体40の右部を形成する右面40aに対向するように配置されている。後部熱交換器30bは、概形が平板状であって、略全域が筐体40の後部を形成する後面40bに対向するように配置されている。左部熱交換器30cは、概形が平板状であって、略全域が筐体40の左部を形成する左面40cに対向するように配置されている。ここで、右部熱交換器30a、後部熱交換器30b、及び左部熱交換器30cは、それぞれ凝縮器として機能する場合の冷媒入口が筐体40の内側で、冷媒出口が筐体40の外側かつ室外空気流れの風上側となるように配置される。 As shown in FIG. 5, the right heat exchanger 30a is generally flat and is positioned so that its entire area faces the right surface 40a, which forms the right part of the housing 40. The rear heat exchanger 30b is generally flat and is positioned so that its entire area faces the rear surface 40b, which forms the rear part of the housing 40. The left heat exchanger 30c is generally flat and is positioned so that its entire area faces the left surface 40c, which forms the left part of the housing 40. Here, the right heat exchanger 30a, rear heat exchanger 30b, and left heat exchanger 30c are each positioned so that, when functioning as a condenser, their refrigerant inlets are inside the housing 40 and their refrigerant outlets are outside the housing 40, upwind of the outdoor air flow.

[空気調和装置100の室外機10の動作]
 空気調和装置100の室外機10は、ファン50が回転すると、室外機10の周囲の空気が筐体40の内部に吸い込まれる。筐体40の内部に吸い込まれた空気は、熱交換器30を通過し、熱交換器30を通過する際に、熱交換器30の内部を流れる冷媒との間で熱交換を行う。熱交換器30を通過した空気は、吹出口41を通過し、筐体40の外部に吐出される。
[Operation of the outdoor unit 10 of the air conditioning apparatus 100]
When the fan 50 of the outdoor unit 10 of the air conditioning apparatus 100 rotates, air around the outdoor unit 10 is drawn into the housing 40. The air drawn into the housing 40 passes through the heat exchanger 30, and as it passes through the heat exchanger 30, it exchanges heat with the refrigerant flowing inside the heat exchanger 30. The air that has passed through the heat exchanger 30 passes through the air outlet 41 and is discharged to the outside of the housing 40.

 図8は、ヘッダ間隙間δとヘッダ間残水量wとの関係を表す図である。図8の横軸は、ヘッダ間隙間δ[mm]を示し、縦軸は、ヘッダ間残水量w[g]を表している。発明者は、実験によりヘッダ間隙間δ[mm]とヘッダ間残水量w[g]との関係を調査した。発明者の実験結果に基づくと、図8に示すように、ヘッダ間隙間δ[mm]を1[mm]から0.5[mm]に狭めるとヘッダ間残水量w[g]は、約0.1[g]から約0.3[g]に僅かに増加した。換言すると、ヘッダ間隙間δ[mm]を0.5[mm]から1.0[mm]に広げるとヘッダ間残水量w[g]は、約0.3[g]から約0.1[g]に減少する。 Figure 8 shows the relationship between the header gap δ and the amount of residual water between headers w. The horizontal axis of Figure 8 represents the header gap δ [mm], and the vertical axis represents the amount of residual water between headers w [g]. The inventors conducted experiments to investigate the relationship between the header gap δ [mm] and the amount of residual water between headers w [g]. Based on the inventors' experimental results, as shown in Figure 8, narrowing the header gap δ [mm] from 1 [mm] to 0.5 [mm] slightly increased the amount of residual water between headers w [g] from approximately 0.1 [g] to approximately 0.3 [g]. In other words, widening the header gap δ [mm] from 0.5 [mm] to 1.0 [mm] decreased the amount of residual water between headers w [g] from approximately 0.3 [g] to approximately 0.1 [g].

 また、図8に示すように、ヘッダ間隙間δ[mm]を0.5[mm]から0.25[mm]に狭めるとヘッダ間残水量w[g]は、約0.3[g]から約1.0[g]に急激に増加した。換言すると、ヘッダ間隙間δ[mm]を0.25[mm]から0.5[mm]に広げるとヘッダ間残水量w[g]は、約1.0[g]から約0.3[g]に急激に減少する。 Furthermore, as shown in Figure 8, when the header gap δ [mm] was narrowed from 0.5 [mm] to 0.25 [mm], the amount of residual water between the headers w [g] suddenly increased from approximately 0.3 [g] to approximately 1.0 [g]. In other words, when the header gap δ [mm] was widened from 0.25 [mm] to 0.5 [mm], the amount of residual water between the headers w [g] suddenly decreased from approximately 1.0 [g] to approximately 0.3 [g].

 図8に示すように、ヘッダ間隙間δ[mm]が0.5[mm]の場合を境にして、0.5[mm]以上の場合は、0.5[mm]未満の場合と比較して、ヘッダ間隙間δ[mm]を狭めた場合のヘッダ間残水量w[g]の増加率が小さい。ヘッダ間隙間δ[mm]が0.5[mm]の場合を境にして、0.5[mm]未満の場合は、0.5[mm]以上の場合と比較して、ヘッダ間隙間δ[mm]を狭めた場合のヘッダ間残水量w[g]の増加率が大きい。そのため、第1ヘッダ31と第2ヘッダ35とのヘッダ間の排水性をよくするためには、ヘッダ間隙間δ[mm]は、0.5[mm]以上であることが望ましい(ヘッダ間隙間δ≧0.5)。 As shown in Figure 8, when the header gap δ [mm] is 0.5 mm or more, the rate of increase in the amount of residual water w [g] between the headers when the header gap δ [mm] is narrowed is smaller than when the header gap δ [mm] is less than 0.5 mm. When the header gap δ [mm] is 0.5 mm or less, the rate of increase in the amount of residual water w [g] between the headers when the header gap δ [mm] is narrowed is larger than when the header gap δ [mm] is 0.5 mm or more. Therefore, to improve drainage between the first header 31 and the second header 35, it is desirable that the header gap δ [mm] be 0.5 mm or more (header gap δ≧0.5).

[熱交換器30の作用効果]
 熱交換器30は、第3方向D3において、第1ヘッダ31と第2ヘッダ35とが、対向して配置されている。そして、熱交換器30は、第3方向D3において、第1ヘッダ31と第2ヘッダ35との間の最短距離を構成する部分の間隔をヘッダ間隙間δ[mm]とした場合に、ヘッダ間隙間δが、0.5[mm]以上に構成されている。熱交換器30は、当該構成により、排水性に優れたヘッダ間隙間δを確保し、第1ヘッダ31と第2ヘッダ35とのヘッダ間の隙間における排水性を向上させることができる。そのため、熱交換器30は、ヘッダ間に保持される融解水を低減して根氷の生成を抑制することができ、融解水の凍結による第1ヘッダ31及び第2ヘッダ35の変形を防止し、凍結耐力を向上させることができる。
[Function and effect of heat exchanger 30]
In the heat exchanger 30, the first header 31 and the second header 35 are disposed opposite each other in the third direction D3. When the distance between the first header 31 and the second header 35 along the shortest path in the third direction D3 is defined as the header gap δ (mm), the heat exchanger 30 is configured such that the header gap δ is 0.5 mm or greater. This configuration of the heat exchanger 30 ensures an excellent header gap δ, thereby improving drainage in the gap between the first header 31 and the second header 35. Therefore, the heat exchanger 30 can reduce the amount of meltwater retained between the headers to suppress the formation of ice, prevent deformation of the first header 31 and the second header 35 due to freezing of the meltwater, and improve frost resistance.

 空気調和装置100は、熱交換器30を有しているため、熱交換器30と同様の効果を発揮させることができる。すなわち、空気調和装置100は、ヘッダ間に保持される融解水を低減して根氷の生成を抑制することができ、融解水の凍結による第1ヘッダ31及び第2ヘッダ35の変形を防止し、凍結耐力を向上させることができる。 Because the air conditioning unit 100 has a heat exchanger 30, it can achieve the same effects as the heat exchanger 30. In other words, the air conditioning unit 100 can reduce the amount of meltwater retained between the headers and suppress the formation of ice roots, preventing deformation of the first header 31 and second header 35 due to freezing of meltwater and improving frost resistance.

実施の形態2.
 図9は、実施の形態2に係る空気調和装置100の熱交換器30における第1ヘッダ31と第2ヘッダ35との位置関係を示す概念図である。図10は、実施の形態2に係る空気調和装置100の熱交換器30における第1ヘッダ31の側面から見た概念図である。図11は、実施の形態2に係る空気調和装置100の熱交換器30における仕切板315の概念図である。
Embodiment 2.
Fig. 9 is a conceptual diagram showing the positional relationship between the first header 31 and the second header 35 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 2. Fig. 10 is a conceptual diagram seen from the side of the first header 31 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 2. Fig. 11 is a conceptual diagram of a partition plate 315 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 2.

 図9~図11を用いて、実施の形態2に係る熱交換器30について説明する。なお、実施の形態2に係る熱交換器30は、以下に説明する構成以外の他の構成については実施の形態1に係る熱交換器30と同様であり、実施の形態1と同一の機能及び作用を有する構成要素については、同一の符号を付してその説明を省略する。また、図10では、第1ヘッダ31の構成を示しているが、第2ヘッダ35の構成は第1ヘッダ31と同様であるため第2ヘッダ35の側面から見た概念図は省略する。 The heat exchanger 30 according to the second embodiment will be described using Figures 9 to 11. Note that the heat exchanger 30 according to the second embodiment is similar to the heat exchanger 30 according to the first embodiment in terms of configuration other than that described below, and components that have the same functions and actions as those in the first embodiment will be assigned the same reference numerals and their description will be omitted. Also, while Figure 10 shows the configuration of the first header 31, the configuration of the second header 35 is similar to that of the first header 31, and therefore a conceptual diagram of the second header 35 viewed from the side will be omitted.

 実施の形態2に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有している。熱交換器30の第1ヘッダ31及び第2ヘッダ35のそれぞれは、第1ヘッダ31及び第2ヘッダ35の内部に配置された少なくとも1つの仕切板315を有している。 The heat exchanger 30 according to the second embodiment has partition plates 315 inside the first header 31 and the second header 35. Each of the first header 31 and the second header 35 of the heat exchanger 30 has at least one partition plate 315 disposed inside the first header 31 and the second header 35.

 第1ヘッダ31及び第2ヘッダ35は、軸方向において、すなわち、ヘッダの延びる方向において、少なくとも1つの仕切板315を有している。仕切板315の外縁部315bが、第1ヘッダ31及び第2ヘッダ35の内壁部316に固定されている。仕切板315は、第1ヘッダ31及び第2ヘッダ35等のヘッダの強度を確保するために用いられている。 The first header 31 and the second header 35 each have at least one partition plate 315 in the axial direction, i.e., in the direction in which the header extends. The outer edge 315b of the partition plate 315 is fixed to the inner wall portion 316 of the first header 31 and the second header 35. The partition plate 315 is used to ensure the strength of the headers such as the first header 31 and the second header 35.

 仕切板315は、板状に形成されている。仕切板315には、開口部315aが形成されている。少なくとも1つの仕切板315のそれぞれは、平板状に形成されており、第1ヘッダ31及び第2ヘッダ35の延びる方向に貫通した開口部315aを有している。開口部315aは、仕切板315に形成された貫通孔を構成する。第1ヘッダ31及び第2ヘッダ35の内部に流入した冷媒は、開口部315aを通過して移動する。 The partition plate 315 is formed in a plate shape. An opening 315a is formed in the partition plate 315. At least one partition plate 315 is formed in a flat plate shape and has an opening 315a that penetrates in the direction in which the first header 31 and the second header 35 extend. The opening 315a constitutes a through hole formed in the partition plate 315. The refrigerant that flows into the inside of the first header 31 and the second header 35 moves through the opening 315a.

 第1ヘッダ31及び第2ヘッダ35の軸方向において、すなわち、ヘッダの延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とは同じ位置に配置されてもよい。すなわち、第1ヘッダ31及び第2ヘッダ35の軸方向に垂直な方向かつ伝熱管32の軸方向に垂直な方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とは対向する位置に配置されてもよい。 In the axial direction of the first header 31 and the second header 35, i.e., in the direction in which the headers extend, the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be arranged in the same position. In other words, in a direction perpendicular to the axial direction of the first header 31 and the second header 35 and perpendicular to the axial direction of the heat transfer tubes 32, the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be arranged in opposing positions.

 なお、当該構成は一例であり、第1ヘッダ31及び第2ヘッダ35の軸方向において、すなわち、ヘッダの延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とは異なる位置に配置されてもよい。 Note that this configuration is just one example, and the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be positioned at different positions in the axial direction of the first header 31 and the second header 35, i.e., in the direction in which the headers extend.

[熱交換器30の作用効果]
 第1ヘッダ31及び第2ヘッダ35のそれぞれは、第1ヘッダ31及び第2ヘッダ35の内部に配置された少なくとも1つの仕切板315を有する。少なくとも1つの仕切板315のそれぞれは、平板状に形成されており、第1ヘッダ31及び第2ヘッダ35の延びる方向に貫通した開口部315aを有している。そして、仕切板315の外縁部315bが第1ヘッダ31及び第2ヘッダ35の内壁部316に固定されている。
[Function and effect of heat exchanger 30]
Each of the first header 31 and the second header 35 has at least one partition plate 315 disposed inside the first header 31 and the second header 35. Each of the at least one partition plate 315 is formed in a flat plate shape and has an opening 315a penetrating in the extension direction of the first header 31 and the second header 35. An outer edge portion 315b of the partition plate 315 is fixed to an inner wall portion 316 of the first header 31 and the second header 35.

 実施の形態2に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有することによって、仕切板315を有していない場合と比較して、第1ヘッダ31及び第2ヘッダ35の強度を向上させることができる。そのため、熱交換器30は、例えヘッダ間に氷が生成されたとしてもヘッダの強度を確保できるため融解水の凍結によるヘッダの変形を防止できる。 The heat exchanger 30 according to the second embodiment has a partition plate 315 inside the first header 31 and the second header 35, thereby improving the strength of the first header 31 and the second header 35 compared to a case in which the partition plate 315 is not provided. Therefore, the heat exchanger 30 can ensure the strength of the headers even if ice forms between them, preventing deformation of the headers due to freezing of meltwater.

 第1ヘッダ31及び第2ヘッダ35等のヘッダは、内部に冷媒が流入した場合、冷媒の圧力によりヘッダが膨張するような圧力を受け、ヘッダが膨らむ場合がある。実施の形態2に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有することによって、第1ヘッダ31及び第2ヘッダ35の強度を確保することができる。そのため、実施の形態2に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有していることによって、冷媒の圧力によるヘッダの膨張に抵抗することができる。 When refrigerant flows into headers such as the first header 31 and the second header 35, the headers may be subjected to pressure that causes the headers to expand due to the pressure of the refrigerant, resulting in the headers expanding. The heat exchanger 30 according to embodiment 2 has partition plates 315 inside the first header 31 and the second header 35, thereby ensuring the strength of the first header 31 and the second header 35. Therefore, by having partition plates 315 inside the first header 31 and the second header 35, the heat exchanger 30 according to embodiment 2 is able to resist expansion of the headers due to refrigerant pressure.

 第1ヘッダ31及び第2ヘッダ35は、第1ヘッダ31及び第2ヘッダ35を構成する素材等によっては、第1ヘッダ31及び第2ヘッダ35に係る冷媒の内圧によって仕切板315を有していない部分が膨らむ場合がある。熱交換器30は、第1ヘッダ31及び第2ヘッダ35に仕切板315を有することによって、例え冷媒の内圧の影響を受ける場合でも仕切板315を有する部分ではヘッダの膨張が抑制されヘッダ間の隙間の大きさを確保できる。 Depending on the material from which the first header 31 and second header 35 are made, the internal pressure of the refrigerant in the first header 31 and second header 35 may cause the portions of the first header 31 and second header 35 that do not have the partition plate 315 to expand. By providing the partition plate 315 in the first header 31 and second header 35, the heat exchanger 30 is able to suppress expansion of the header in the portion with the partition plate 315, even when affected by the internal pressure of the refrigerant, ensuring the size of the gap between the headers.

 なお、第1ヘッダ31及び第2ヘッダ35に係る冷媒の内圧によって仕切板315を有していない部分が膨らむ場合において、ヘッダ間隙間δ[mm]は、第1ヘッダ31と第2ヘッダ35との間の最短距離を構成する部分の間隔である。すなわち、ヘッダ間隙間δ[mm]は、熱交換器30の運転時における第1ヘッダ31と第2ヘッダ35との間の最短距離を構成する部分の間隔である。 Note that when the internal pressure of the refrigerant in the first header 31 and the second header 35 causes the portions not having the partition plate 315 to expand, the header gap δ [mm] is the distance between the first header 31 and the second header 35 that constitutes the shortest distance. In other words, the header gap δ [mm] is the distance between the first header 31 and the second header 35 that constitutes the shortest distance when the heat exchanger 30 is operating.

 第1ヘッダ31及び第2ヘッダ35の延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とが同じ位置に配置されている。第1ヘッダ31及び第2ヘッダ35において、仕切板315を有する部分は、仕切板315を有していない部分と比較して変形しにくい部分である。そのため、第1ヘッダ31及び第2ヘッダ35の仕切板315が配置されている部分は、仕切板315が異なる位置に配置されている部分に配置されている場合と比較して、ヘッダが膨張したとしてもヘッダ間の隙間を大きく確保することができる。そのため、第1ヘッダ31及び第2ヘッダ35の延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とが同じ位置に配置されている場合、当該構成を有していない場合と比較して排水性を向上させることができる。 In the extension direction of the first header 31 and the second header 35, the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 are arranged in the same position. In the first header 31 and the second header 35, the portions having the partition plate 315 are less likely to deform than portions not having the partition plate 315. Therefore, the portions having the partition plate 315 of the first header 31 and the second header 35 can ensure a larger gap between the headers even if the headers expand, compared to when the partition plate 315 is arranged in a portion where the partition plate 315 is arranged in a different position. Therefore, when the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 are arranged in the same position in the extension direction of the first header 31 and the second header 35, drainage can be improved compared to when this configuration is not included.

 空気調和装置100は、熱交換器30を有しているため、熱交換器30と同様の効果を発揮させることができる。すなわち、空気調和装置100は、ヘッダ間に保持される融解水を低減して根氷の生成を抑制することができ、融解水の凍結による第1ヘッダ31及び第2ヘッダ35の変形を防止し、凍結耐力を向上させることができる。また、空気調和装置100は、仕切板315によって、第1ヘッダ31及び第2ヘッダ35の強度を確保でき、第1ヘッダ31及び第2ヘッダ35の変形を抑制できる。 Because the air conditioning unit 100 has a heat exchanger 30, it can achieve the same effects as the heat exchanger 30. That is, the air conditioning unit 100 can reduce the amount of meltwater retained between the headers and suppress the formation of ice roots, preventing deformation of the first header 31 and the second header 35 due to freezing of the meltwater and improving frost resistance. Furthermore, the air conditioning unit 100 can ensure the strength of the first header 31 and the second header 35 by using the partition plate 315, and suppress deformation of the first header 31 and the second header 35.

実施の形態3.
 図12は、実施の形態3に係る空気調和装置100の熱交換器30における第1ヘッダ31と第2ヘッダ35との位置関係を示す概念図である。図13は、実施の形態3に係る空気調和装置100の熱交換器30における第1ヘッダ31の側面から見た概念図である。図14は、実施の形態3に係る空気調和装置100の熱交換器30における仕切板315と内管部312とを示す概念図である。
Embodiment 3.
Fig. 12 is a conceptual diagram showing the positional relationship between the first header 31 and the second header 35 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 3. Fig. 13 is a conceptual diagram seen from the side of the first header 31 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 3. Fig. 14 is a conceptual diagram showing the partition plate 315 and the inner pipe portion 312 in the heat exchanger 30 of the air conditioning apparatus 100 according to Embodiment 3.

 図12~図14を用いて、実施の形態3に係る熱交換器30について説明する。なお、実施の形態3に係る熱交換器30は、以下に説明する構成以外の他の構成については実施の形態1及び実施の形態2に係る熱交換器30と同様である。実施の形態1及び実施の形態2と同一の機能及び作用を有する構成要素については、同一の符号を付してその説明を省略する。また、図13では、第1ヘッダ31の構成を示しているが、第2ヘッダ35の構成は第1ヘッダ31と同様であるため第2ヘッダ35の側面から見た概念図は省略する。 The heat exchanger 30 according to the third embodiment will be described using Figures 12 to 14. Note that the heat exchanger 30 according to the third embodiment is similar in configuration to the heat exchanger 30 according to the first and second embodiments, except for the configuration described below. Components that have the same functions and actions as those in the first and second embodiments are given the same reference numerals, and their description will be omitted. Furthermore, while Figure 13 shows the configuration of the first header 31, the configuration of the second header 35 is similar to that of the first header 31, and therefore a conceptual diagram of the second header 35 viewed from the side will be omitted.

 第1ヘッダ31及び第2ヘッダ35は、それぞれ複数の伝熱管32に冷媒を分配する筒状の内管部312と、内管部312を内部に収容し、複数の伝熱管32が挿入された外管部311とを有する。内管部312は、第1ヘッダ31及び第2ヘッダ35の筒状の内管を構成し、外管部311は、第1ヘッダ31及び第2ヘッダ35の筒状の外管を構成する。第1ヘッダ31及び第2ヘッダ35は、それぞれ内管部312と、外管部311とによって、二重管構造に構成されている。 The first header 31 and the second header 35 each have a cylindrical inner pipe portion 312 that distributes refrigerant to the multiple heat transfer pipes 32, and an outer pipe portion 311 that houses the inner pipe portion 312 and into which the multiple heat transfer pipes 32 are inserted. The inner pipe portion 312 constitutes the cylindrical inner pipe of the first header 31 and the second header 35, and the outer pipe portion 311 constitutes the cylindrical outer pipe of the first header 31 and the second header 35. The first header 31 and the second header 35 each have a double-pipe structure formed by the inner pipe portion 312 and the outer pipe portion 311.

 第1ヘッダ31及び第2ヘッダ35のそれぞれは、互いに間隔を空けて複数の貫通孔314が形成された筒状の内管部312と、内管部312を内部に収容し、複数の伝熱管32が挿入された外管部311とを有する二重管構造のヘッダである。また、第1ヘッダ31及び第2ヘッダ35のそれぞれは、外管部311と内管部312との間の筒内空間を第1ヘッダ31及び第2ヘッダ35の軸方向に分割する少なくとも1つの仕切板315を有する。 Each of the first header 31 and the second header 35 has a double-pipe structure, including a cylindrical inner pipe portion 312 with a plurality of spaced-apart through holes 314 formed therein, and an outer pipe portion 311 that houses the inner pipe portion 312 and into which a plurality of heat transfer pipes 32 are inserted. Furthermore, each of the first header 31 and the second header 35 has at least one partition plate 315 that divides the intra-cylindrical space between the outer pipe portion 311 and the inner pipe portion 312 in the axial direction of the first header 31 and the second header 35.

(内管部312)
 内管部312は、複数の伝熱管32に冷媒を分配する冷媒分配器としての機能を有している。内管部312は、両端が開口した長尺の筒状に形成された部材であり、内部に空間が形成されている。内管部312は、外管部311の内部に収容されている。内管部312は、外管部311の内部において管軸方向が水平に保持されて配置されている。内管部312の軸方向において、一方の端部は、冷媒出入口管36又は冷媒出入口管37が接続されており、冷媒出入口管36等を通じて冷媒配管90(図1参照)と接続しており、他方の端部は、キャップ313によって封止されている。
(Inner tube part 312)
The inner pipe portion 312 functions as a refrigerant distributor that distributes refrigerant to the multiple heat transfer pipes 32. The inner pipe portion 312 is a long, cylindrical member that is open at both ends and has a space formed therein. The inner pipe portion 312 is housed inside the outer pipe portion 311. The inner pipe portion 312 is disposed inside the outer pipe portion 311 with its pipe axis direction held horizontal. In the axial direction of the inner pipe portion 312, one end is connected to the refrigerant inlet/outlet pipe 36 or the refrigerant inlet/outlet pipe 37, and is connected to the refrigerant piping 90 (see FIG. 1 ) via the refrigerant inlet/outlet pipe 36 or the like, and the other end is sealed with a cap 313.

 内管部312には、複数の貫通孔314が形成されている。貫通孔314は、オリフィスとも称される。複数の貫通孔314は、内管部312の管軸方向に沿って設けられている。複数の貫通孔314は、内管部312の長手方向に間隔を空けて並んでいる。複数の貫通孔314は、内管部312において少なくとも外管部311に挿入された複数の伝熱管32と対向する範囲に設けられている。 The inner pipe portion 312 has a plurality of through holes 314 formed therein. The through holes 314 are also called orifices. The plurality of through holes 314 are arranged along the pipe axis direction of the inner pipe portion 312. The plurality of through holes 314 are arranged at intervals in the longitudinal direction of the inner pipe portion 312. The plurality of through holes 314 are arranged in the inner pipe portion 312 in a range that faces at least the plurality of heat transfer tubes 32 inserted into the outer pipe portion 311.

 内管部312の内部を流れる冷媒は、貫通孔314を通過して、内管部312の外部へ流出する。あるいは、第1ヘッダ31又は第2ヘッダ35が、複数の伝熱管32から第1ヘッダ31の内部に流入した冷媒を合流させる空間を構成する場合には、内管部312の外部を流れる冷媒は、貫通孔314を通過して、内管部312の内部へ流入する。 The refrigerant flowing inside the inner pipe section 312 passes through the through-holes 314 and flows out of the inner pipe section 312. Alternatively, if the first header 31 or the second header 35 defines a space where the refrigerant flowing into the first header 31 from multiple heat transfer tubes 32 joins together, the refrigerant flowing outside the inner pipe section 312 passes through the through-holes 314 and flows into the inner pipe section 312.

 第1ヘッダ31又は第2ヘッダ35の内、冷媒の分配側となるヘッダは、冷媒が内管部312の内部を通り、内管部312の長手方向に間隔を空けて並ぶ複数の貫通孔314から外管部311の筒内空間へ流出する。熱交換器30は、このような内管部312に複数並んで設けられた冷媒が流出する貫通孔314を有することにより、熱交換器30の複数の伝熱管32に冷媒が均等に流れるようにして、熱交換器30の性能を向上させることができる。 In the header that distributes the refrigerant, either the first header 31 or the second header 35, the refrigerant passes through the interior of the inner pipe section 312 and flows out into the intra-cylinder space of the outer pipe section 311 through a plurality of through holes 314 that are spaced apart along the longitudinal direction of the inner pipe section 312. By providing a plurality of through holes 314 through which the refrigerant flows that are arranged side by side in the inner pipe section 312, the heat exchanger 30 can ensure that the refrigerant flows evenly through the multiple heat transfer pipes 32 of the heat exchanger 30, thereby improving the performance of the heat exchanger 30.

(外管部311)
 外管部311は、冷媒出入口管36又は冷媒出入口管37の接続部分を除いて両端が閉塞された長尺の筒状に形成された部材であり、内部に空間が形成されている。外管部311は、内管部312よりも内径が大きい筒状に形成されている。外管部311は、内部に内管部312を収容している。外管部311の外周面には、複数の伝熱管32が接続されている。第1ヘッダ31及び第2ヘッダ35は、筒状に形成された外管部311と、内管部312との間に空間を形成している。
(Outer tube part 311)
The outer pipe portion 311 is a long, cylindrical member whose both ends are closed except for the connection portion of the refrigerant inlet/outlet pipe 36 or the refrigerant inlet/outlet pipe 37, and a space is formed inside. The outer pipe portion 311 is cylindrically formed with an inner diameter larger than that of the inner pipe portion 312. The outer pipe portion 311 houses the inner pipe portion 312 inside. A plurality of heat transfer pipes 32 are connected to the outer peripheral surface of the outer pipe portion 311. The first header 31 and the second header 35 form a space between the cylindrically formed outer pipe portion 311 and the inner pipe portion 312.

 外管部311の管軸方向に対する垂直断面において、外管部311は、矩形状に形成されている。なお、外管部311は、筒状に形成されていればよく、外管部311の管軸方向に対する垂直断面において、外管部311は、例えば真円形状あるいは多角形状等、他の形状に形成されてもよい。 In a cross section perpendicular to the tube axis direction of the outer tube portion 311, the outer tube portion 311 is formed in a rectangular shape. Note that the outer tube portion 311 only needs to be formed in a cylindrical shape, and in a cross section perpendicular to the tube axis direction of the outer tube portion 311, the outer tube portion 311 may be formed in other shapes, such as a perfect circle or a polygonal shape.

 第1ヘッダ31及び第2ヘッダ35の内部空間には、仕切板315が設けられている。仕切板315は、第1ヘッダ31及び第2ヘッダ35の軸方向と平行な方向において、ヘッダの内部空間を複数の空間に隔てる壁を構成する。仕切板315は、第1ヘッダ31及び第2ヘッダ35の内部空間をヘッダの軸方向と平行な方向に分割し、ヘッダの内部に複数の空間を形成する。 Partition plates 315 are provided in the internal spaces of the first header 31 and the second header 35. The partition plates 315 form walls that separate the internal spaces of the headers into multiple spaces in a direction parallel to the axial direction of the first header 31 and the second header 35. The partition plates 315 divide the internal spaces of the first header 31 and the second header 35 in a direction parallel to the axial direction of the headers, forming multiple spaces inside the headers.

 仕切板315は、板状に形成されている。少なくとも1つの仕切板315には、内管部312を貫通させた状態で内管部312を支持する開口部315aが形成されている。開口部315aは、仕切板315に形成された貫通孔を構成する。 The partition plates 315 are formed in a plate shape. At least one partition plate 315 has an opening 315a formed therein, which supports the inner tube portion 312 while allowing the inner tube portion 312 to pass through. The opening 315a constitutes a through-hole formed in the partition plate 315.

 第1ヘッダ31及び第2ヘッダ35の延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とは同じ位置に配置されてもよい。第1ヘッダ31及び第2ヘッダ35の軸方向に垂直な方向かつ伝熱管32の軸方向に垂直な方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とは対向する位置に配置されてもよい。 In the direction in which the first header 31 and the second header 35 extend, the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be arranged in the same position. In the direction perpendicular to the axial direction of the first header 31 and the second header 35 and perpendicular to the axial direction of the heat transfer tubes 32, the partition plate 315 of the first header 31 and the partition plate 315 of the second header 35 may be arranged in opposing positions.

[熱交換器30の作用効果]
 第1ヘッダ31及び第2ヘッダ35のそれぞれは、互いに間隔を空けて複数の貫通孔314が形成された筒状の内管部312と、内管部312を内部に収容し、複数の伝熱管32が挿入された外管部311とを有する二重管構造のヘッダである。第1ヘッダ31及び第2ヘッダ35のそれぞれは、外管部311と内管部312との間の筒内空間を第1ヘッダ31及び第2ヘッダ35の軸方向に分割する板状の少なくも1つの仕切板315を有する。仕切板315には、内管部312を貫通させた状態で支持する開口部315aが形成されている。
[Function and effect of heat exchanger 30]
Each of the first header 31 and the second header 35 is a header with a double-pipe structure having a cylindrical inner pipe portion 312 with a plurality of through holes 314 formed at intervals from each other, and an outer pipe portion 311 that houses the inner pipe portion 312 and into which a plurality of heat transfer pipes 32 are inserted. Each of the first header 31 and the second header 35 has at least one plate-shaped partition plate 315 that divides the intra-cylindrical space between the outer pipe portion 311 and the inner pipe portion 312 in the axial direction of the first header 31 and the second header 35. The partition plate 315 has an opening 315a formed therein that supports the inner pipe portion 312 while it passes through.

 第1ヘッダ31が分配機能を担う場合、第1ヘッダ31は、冷媒出入口管36を介して冷媒が内管部312の一端に流入する。内管部312の内部に流入した冷媒は、複数の貫通孔314を介して内管部312から流出して、内管部312と外管部311との間の空間に流入する。内管部312から流出して内管部312と外管部311との間に流入した冷媒は、複数の伝熱管32に分配される。熱交換器30は、内管部312に複数並んで設けられた冷媒が流出する貫通孔314を有することにより、当該構成を有していない場合と比較して、熱交換器30の複数の伝熱管32に冷媒が均等に流れるようにして、熱交換器30の性能を向上させることができる。 When the first header 31 performs the distribution function, the refrigerant flows into one end of the inner pipe section 312 through the refrigerant inlet/outlet pipe 36 of the first header 31. The refrigerant that flows into the interior of the inner pipe section 312 flows out of the inner pipe section 312 through the multiple through holes 314 and into the space between the inner pipe section 312 and the outer pipe section 311. The refrigerant that flows out of the inner pipe section 312 and into the space between the inner pipe section 312 and the outer pipe section 311 is distributed to the multiple heat transfer pipes 32. By having the multiple through holes 314 arranged side by side in the inner pipe section 312 through which the refrigerant flows out, the heat exchanger 30 can flow evenly through the multiple heat transfer pipes 32 of the heat exchanger 30 compared to a heat exchanger that does not have this configuration, thereby improving the performance of the heat exchanger 30.

 実施の形態3に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有することによって、仕切板315を有していない場合と比較して、第1ヘッダ31及び第2ヘッダ35の強度を向上させることができる。そのため、熱交換器30は、例えヘッダ間に氷が生成されたとしてもヘッダの強度を確保できるため融解水の凍結によるヘッダの変形を防止できる。また、熱交換器30は、仕切板315によってヘッダの強度確保でき、融解水の凍結によるヘッダの変形を防止できるため、内管部312の変形も防止できる。 The heat exchanger 30 according to embodiment 3 has a partition plate 315 inside the first header 31 and the second header 35, thereby improving the strength of the first header 31 and the second header 35 compared to when the partition plate 315 is not provided. Therefore, even if ice forms between the headers, the heat exchanger 30 can ensure the strength of the headers, preventing them from deforming due to the freezing of meltwater. Furthermore, the heat exchanger 30 can ensure the strength of the headers using the partition plate 315 and prevent the headers from deforming due to the freezing of meltwater, thereby preventing deformation of the inner pipe portion 312.

 実施の形態3に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有することによって、第1ヘッダ31及び第2ヘッダ35の強度を確保することができる。そのため、実施の形態3に係る熱交換器30は、第1ヘッダ31及び第2ヘッダ35の内部に仕切板315を有していることによって、冷媒の圧力によるヘッダの膨張に抵抗することができる。また、熱交換器30は、第1ヘッダ31及び第2ヘッダ35に仕切板315を有することによって、例え冷媒の内圧の影響を受ける場合でも仕切板315を有する部分ではヘッダの膨張が抑制されてヘッダ間の隙間の大きさを確保できる。 The heat exchanger 30 according to embodiment 3 has partition plates 315 inside the first header 31 and second header 35, thereby ensuring the strength of the first header 31 and second header 35. Therefore, by having partition plates 315 inside the first header 31 and second header 35, the heat exchanger 30 according to embodiment 3 is able to resist expansion of the headers due to refrigerant pressure. Furthermore, by having partition plates 315 in the first header 31 and second header 35, the heat exchanger 30 is able to suppress expansion of the headers in the areas where the partition plates 315 are located, even when affected by the internal pressure of the refrigerant, ensuring the size of the gap between the headers.

 第1ヘッダ31及び第2ヘッダ35の延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とが同じ位置に配置されている。第1ヘッダ31及び第2ヘッダ35の仕切板315が配置されている部分は、仕切板315が異なる位置に配置されている部分に配置されている場合と比較して、ヘッダが膨張したとしてもヘッダ間の隙間を大きく確保することができる。そのため、第1ヘッダ31及び第2ヘッダ35の延びる方向において、第1ヘッダ31の仕切板315と、第2ヘッダ35の仕切板315とが同じ位置に配置されている場合、当該構成を有していない場合と比較して排水性を向上させることができる。 In the direction in which the first header 31 and the second header 35 extend, the partition plates 315 of the first header 31 and the second header 35 are arranged in the same position. The portions in which the partition plates 315 of the first header 31 and the second header 35 are arranged can ensure a larger gap between the headers even if the headers expand, compared to when the partition plates 315 are arranged in portions in which they are arranged in different positions. Therefore, when the partition plates 315 of the first header 31 and the second header 35 are arranged in the same position in the direction in which the first header 31 and the second header 35 extend, drainage performance can be improved compared to when this configuration is not included.

 空気調和装置100は、熱交換器30を有しているため、熱交換器30と同様の効果を発揮させることができる。すなわち、空気調和装置100は、ヘッダ間に保持される融解水を低減して根氷の生成を抑制することができ、融解水の凍結による第1ヘッダ31及び第2ヘッダ35の変形を防止し、凍結耐力を向上させることができる。また、空気調和装置100は、仕切板315によって、第1ヘッダ31及び第2ヘッダ35の強度を確保でき、第1ヘッダ31及び第2ヘッダ35の変形を抑制できる。 Because the air conditioning unit 100 has a heat exchanger 30, it can achieve the same effects as the heat exchanger 30. That is, the air conditioning unit 100 can reduce the amount of meltwater retained between the headers and suppress the formation of ice roots, preventing deformation of the first header 31 and the second header 35 due to freezing of the meltwater and improving frost resistance. Furthermore, the air conditioning unit 100 can ensure the strength of the first header 31 and the second header 35 by using the partition plate 315, and suppress deformation of the first header 31 and the second header 35.

 上記の各実施の形態1~3は、互いに組み合わせて実施することが可能である。また、以上の実施の形態に示した構成は、一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。 Each of the above-described embodiments 1 to 3 can be implemented in combination with one another. Furthermore, the configurations shown in the above-described embodiments are merely examples, and they can be combined with other known technologies. Parts of the configuration can also be omitted or modified without departing from the spirit of the invention.

 10 室外機、11 圧縮機、12 流路切替装置、13 第1流量調整弁、14 第2流量調整弁、15 アキュムレータ、20 室内機、21 絞り装置、22 室内熱交換器、30 熱交換器、30a 右部熱交換器、30b 後部熱交換器、30c 左部熱交換器、31 第1ヘッダ、32 伝熱管、32A 第1伝熱管群、32B 第2伝熱管群、33 フィン、34 第3ヘッダ、35 第2ヘッダ、36 冷媒出入口管、37 冷媒出入口管、40 筐体、40a 右面、40b 後面、40c 左面、40d 前面、40e 下面、41 吹出口、43 封止板、50 ファン、90 冷媒配管、100 空気調和装置、101 冷媒回路、300 熱交換部、301 第1熱交換部、302 第2熱交換部、311 外管部、312 内管部、313 キャップ、314 貫通孔、315 仕切板、315a 開口部、315b 外縁部、316 内壁部。 10 Outdoor unit, 11 Compressor, 12 Flow switching device, 13 First flow control valve, 14 Second flow control valve, 15 Accumulator, 20 Indoor unit, 21 Throttle device, 22 Indoor heat exchanger, 30 Heat exchanger, 30a Right heat exchanger, 30b Rear heat exchanger, 30c Left heat exchanger, 31 First header, 32 Heat transfer tube, 32A First heat transfer tube group, 32B Second heat transfer tube group, 33 Fin, 34 Third header, 35 Second header, 36 Refrigerant inlet/outlet pipe 37 Refrigerant inlet/outlet pipe, 40 Housing, 40a Right side, 40b Rear side, 40c Left side, 40d Front side, 40e Bottom side, 41 Air outlet, 43 Sealing plate, 50 Fan, 90 Refrigerant piping, 100 Air conditioning device, 101 Refrigerant circuit, 300 Heat exchange section, 301 First heat exchange section, 302 Second heat exchange section, 311 Outer pipe section, 312 Inner pipe section, 313 Cap, 314 Through hole, 315 Partition plate, 315a Opening, 315b Outer edge section, 316 Inner wall section.

Claims (5)

 上下方向に延びる複数の伝熱管から構成された第1伝熱管群と、前記第1伝熱管群を構成する前記複数の伝熱管の下端部に接続されて前記複数の伝熱管に冷媒を流通させる第1ヘッダと、を有する第1熱交換部と、
 上下方向に延びる複数の伝熱管から構成された第2伝熱管群と、前記第2伝熱管群を構成する前記複数の伝熱管の下端部に接続されて前記複数の伝熱管に冷媒を流通させる第2ヘッダと、を有する第2熱交換部と、
 前記第1熱交換部及び前記第2熱交換部を構成する前記複数の伝熱管の上端部が挿入され、前記第1熱交換部と前記第2熱交換部との間で冷媒を流通させる第3ヘッダと、
を備え、
 前記第1ヘッダ及び前記第2ヘッダは、
 前記複数の伝熱管が互いに間隔を空けて配置される方向に沿って延びるように形成されており、
 前記複数の伝熱管の延びる方向を第1方向とし、前記第1ヘッダ及び前記第2ヘッダの延びる方向を第2方向とし、前記第1方向及び前記第2方向と直交する方向を第3方向とした場合に、前記第3方向において、前記第1ヘッダと前記第2ヘッダとは、対向して配置されており、
 前記第3方向において、前記第1ヘッダと前記第2ヘッダとの間の最短距離を構成する部分の間隔をヘッダ間隙間δ[mm]とした場合に、前記ヘッダ間隙間δが、0.5[mm]以上に構成されている熱交換器。
a first heat exchange unit including a first heat transfer tube group composed of a plurality of heat transfer tubes extending in the vertical direction, and a first header connected to lower ends of the plurality of heat transfer tubes constituting the first heat transfer tube group and allowing a refrigerant to circulate through the plurality of heat transfer tubes;
a second heat exchange unit including a second heat transfer tube group composed of a plurality of heat transfer tubes extending in the vertical direction, and a second header connected to lower ends of the plurality of heat transfer tubes constituting the second heat transfer tube group and allowing a refrigerant to circulate through the plurality of heat transfer tubes;
a third header into which upper ends of the heat transfer tubes constituting the first heat exchange unit and the second heat exchange unit are inserted, and which allows a refrigerant to circulate between the first heat exchange unit and the second heat exchange unit;
Equipped with
The first header and the second header are
The plurality of heat transfer tubes are formed to extend along a direction in which they are spaced apart from one another,
When a direction in which the plurality of heat transfer tubes extend is defined as a first direction, a direction in which the first header and the second header extend is defined as a second direction, and a direction perpendicular to the first direction and the second direction is defined as a third direction, the first header and the second header are disposed opposite each other in the third direction,
A heat exchanger in which, when the spacing between the parts constituting the shortest distance between the first header and the second header in the third direction is defined as a header gap δ [mm], the header gap δ is configured to be 0.5 [mm] or more.
 前記第1ヘッダ及び前記第2ヘッダのそれぞれは、
 前記第1ヘッダ及び前記第2ヘッダの内部に配置された少なくとも1つの仕切板を有し、
 前記少なくとも1つの仕切板のそれぞれは、
 平板状に形成されており、前記第2方向に貫通した開口部を有しており、
 前記少なくとも1つの仕切板のそれぞれの外縁部が前記第1ヘッダ及び前記第2ヘッダの内壁部に固定されている請求項1に記載の熱交換器。
Each of the first header and the second header includes:
at least one partition plate disposed inside the first header and the second header;
Each of the at least one partition plate has:
The plate-shaped opening has an opening extending in the second direction.
2. The heat exchanger according to claim 1, wherein an outer edge of each of the at least one partition plates is fixed to an inner wall of the first header and an inner wall of the second header.
 前記第1ヘッダ及び前記第2ヘッダのそれぞれは、
 互いに間隔を空けて複数の貫通孔が形成された筒状の内管部と、前記内管部を内部に収容し、前記複数の伝熱管が挿入された外管部とを有する二重管構造のヘッダであり、
 前記第1ヘッダ及び前記第2ヘッダのそれぞれは、
 前記外管部と前記内管部との間の筒内空間を前記第2方向に分割する板状の少なくも1つの仕切板を有し、
 前記少なくとも1つの仕切板には、
 前記内管部を貫通させた状態で支持する開口部が形成されている請求項1に記載の熱交換器。
Each of the first header and the second header includes:
a header having a double-pipe structure including a cylindrical inner pipe portion having a plurality of through holes formed at intervals from each other, and an outer pipe portion that houses the inner pipe portion and into which the plurality of heat transfer pipes are inserted,
Each of the first header and the second header includes:
a partition plate that divides an inner space between the outer tube portion and the inner tube portion in the second direction;
The at least one partition plate has:
The heat exchanger according to claim 1, wherein an opening is formed through which the inner pipe portion is supported.
 前記第1ヘッダ及び前記第2ヘッダの延びる方向において、
 前記第1ヘッダの前記仕切板と、前記第2ヘッダの前記仕切板とが同じ位置に配置されている請求項2又は3に記載の熱交換器。
In the extending direction of the first header and the second header,
4. The heat exchanger according to claim 2, wherein the partition plate of the first header and the partition plate of the second header are arranged at the same position.
 圧縮機と、
 請求項1~4のいずれか1項に記載の熱交換器から構成されており、室外空気と内部を流れる冷媒との間で熱交換を行う前記熱交換器と、
 内部を流れる冷媒を減圧する絞り装置と、
 室内空気と内部を流れる冷媒との間で熱交換を行う室内熱交換器と、
を備えた空気調和装置。
A compressor;
a heat exchanger configured as the heat exchanger according to any one of claims 1 to 4, which exchanges heat between outdoor air and a refrigerant flowing inside;
a throttle device that reduces the pressure of the refrigerant flowing therein;
an indoor heat exchanger that exchanges heat between indoor air and a refrigerant flowing therein;
An air conditioning device equipped with:
PCT/JP2024/004529 2024-02-09 2024-02-09 Heat exchanger and air conditioning device Pending WO2025169459A1 (en)

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Country Link
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013161038A1 (en) * 2012-04-26 2013-10-31 三菱電機株式会社 Heat exchanger and heat exchange method
JP2014043985A (en) * 2012-08-27 2014-03-13 Sharp Corp Parallel flow type heat exchanger and air conditioner mounted with the same
JP2015203506A (en) * 2014-04-11 2015-11-16 パナソニックIpマネジメント株式会社 heat exchanger
JP2017032244A (en) * 2015-08-05 2017-02-09 東芝キヤリア株式会社 Refrigeration cycle device
JP2017519961A (en) * 2014-05-28 2017-07-20 ダンフォス・マイクロ・チャンネル・ヒート・エクスチェンジャー・(ジャシン)・カンパニー・リミテッド Heat exchanger
JP2018179448A (en) * 2017-04-19 2018-11-15 株式会社デンソー Heat exchanger
WO2022249281A1 (en) * 2021-05-25 2022-12-01 三菱電機株式会社 Heat exchanger and air conditioner

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013161038A1 (en) * 2012-04-26 2013-10-31 三菱電機株式会社 Heat exchanger and heat exchange method
JP2014043985A (en) * 2012-08-27 2014-03-13 Sharp Corp Parallel flow type heat exchanger and air conditioner mounted with the same
JP2015203506A (en) * 2014-04-11 2015-11-16 パナソニックIpマネジメント株式会社 heat exchanger
JP2017519961A (en) * 2014-05-28 2017-07-20 ダンフォス・マイクロ・チャンネル・ヒート・エクスチェンジャー・(ジャシン)・カンパニー・リミテッド Heat exchanger
JP2017032244A (en) * 2015-08-05 2017-02-09 東芝キヤリア株式会社 Refrigeration cycle device
JP2018179448A (en) * 2017-04-19 2018-11-15 株式会社デンソー Heat exchanger
WO2022249281A1 (en) * 2021-05-25 2022-12-01 三菱電機株式会社 Heat exchanger and air conditioner

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