WO2025167224A1 - Hub, consumable storage device and 3d printer - Google Patents
Hub, consumable storage device and 3d printerInfo
- Publication number
- WO2025167224A1 WO2025167224A1 PCT/CN2024/128956 CN2024128956W WO2025167224A1 WO 2025167224 A1 WO2025167224 A1 WO 2025167224A1 CN 2024128956 W CN2024128956 W CN 2024128956W WO 2025167224 A1 WO2025167224 A1 WO 2025167224A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- feeding
- consumables
- driven wheel
- photoelectric
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/321—Feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
- B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
Definitions
- the present application belongs to the field of 3D printing technology, and specifically relates to a hub, a consumable storage device and a 3D printer.
- FDM Fused Deposition Modeling
- 3D printers using FDM technology use linear consumables, which are melted and deposited on a work platform for molding. While 3D printers have a broad space for development and promotion, they also face many difficulties and challenges, especially in terms of color printing, printing efficiency and material utilization, which require more in-depth research and exploration.
- the consumables used in current 3D printing equipment are generally wound on a roller-shaped material tray. Multiple material trays are arranged and placed in the same consumable box for printing. The consumables wound on each material tray correspond to a printing tool head. When the printing color or printing material needs to be changed, manual replacement operation is required.
- This application provides a hub, a consumables storage device and a 3D printer to solve the problem of how to effectively monitor the delivery information of the current consumables while meeting the needs of different consumables replacement.
- a hub comprising:
- a shell wherein the shell is provided with at least two feed ports, at least two feed channels, a main channel and a discharge port, each of the feed ports is connected to a corresponding feed channel, and the main channel is connected to all the feed channels and the discharge port;
- a drive assembly is provided on the housing, the drive assembly comprising a feeding drive wheel and a feeding driven wheel arranged opposite to the feeding drive wheel, a gap for consumables transmission is provided between the feeding drive wheel and the feeding driven wheel, so as to convey the consumables in the main channel;
- a first consumable material detection component is provided on the shell, and the first consumable material detection component is configured to obtain consumable material conveying information by detecting the rotation information of the feeding active wheel or the feeding driven wheel.
- the outer tooth profiles of the feeding active wheel and the feeding driven wheel are both recessed inward to form the gap.
- the first consumable material detection component includes a photoelectric encoder that is transmission-connected to the feeding driving wheel or the feeding driven wheel, and the photoelectric encoder is provided with a plurality of grating through holes along the circumferential direction;
- the drive assembly also includes a second transmission rod, and the photoelectric encoder and the feed driven wheel are connected via the second transmission rod.
- the second transmission rod is provided with a protrusion with a rectangular axial cross-section at one end close to the photoelectric encoder, and a connecting groove for the protrusion to pass through is provided at the position of the photoelectric encoder corresponding to the protrusion.
- the first consumables detection component includes a magnetic part and a Hall sensor The magnetic member is configured to rotate synchronously with the feeding driving wheel or the feeding driven wheel;
- the Hall sensor is used to output a corresponding pulse signal according to the intensity of the change in the magnetic field of the magnetic component, and to determine the current consumable material consumption that has been delivered according to the pulse signal.
- a second consumables detection assembly for detecting the incoming consumables is provided on the main channel, the second consumables detection assembly comprising a detection plate mounted above the main channel, and a detection push rod passing through the detection plate and capable of moving along a second direction on the detection plate, the first end of the detection push rod passing through the detection plate and then being disposed in the main channel, and a photoelectric sensing mechanism is provided on the detection plate at a position corresponding to the second end of the detection push rod;
- the detection push rod When the consumables enter the main channel along the first direction, the detection push rod is pushed to move along the second direction on the detection plate so that the second end of the detection push rod blocks the photoelectric sensing mechanism; wherein the first direction is perpendicular to the second direction.
- the photoelectric sensing mechanism includes a second photoelectric emitter and a second photoelectric receiver, two sensing plates are provided on a side of the detection plate away from the main channel, and the second photoelectric emitter and the second photoelectric receiver are arranged opposite to each other on the two sensing plates;
- the detection push rod When the consumables in the feeding channel enter the main channel along the first direction, the detection push rod is pushed to move along the second direction on the detection plate, so that the second end of the detection push rod enters the sensing area formed between the two sensing plates, blocking the light between the second photoelectric emitter and the second photoelectric receiver.
- the hub further includes a stripping assembly for adjusting the gap
- the material return assembly includes an adjusting member clamped at both ends of the feed driven wheel, the other end of the adjusting member is arranged close to the discharge port, and a second transmission rod is provided on the adjusting member.
- the feed driven wheel is rotatably mounted on the adjusting member through the second transmission rod, so that the gap between the feed active wheel and the feed driven wheel can be increased or decreased by pressing one end of the adjusting member close to the discharge port.
- an elastic member is provided between the shell and the adjusting member, one end of the elastic member is in contact with the outer wall of the shell, and the other end of the elastic member passes through the adjusting member and extends in a direction away from the shell, so as to maintain the feeding active wheel and the adjusting member in contact with each other.
- the gap formed between the feeding driven wheels causes the adjusting member to move in a direction away from or close to the housing under the guidance of the elastic member when the adjusting member is pressed.
- a plurality of the feed channels are combined into one feed channel in pairs and then connected to the main channel.
- the present application also provides a consumable storage device, comprising any of the hubs described above.
- the present application also provides a 3D printer, comprising any one of the hubs described above, or the consumables storage device described above.
- FIG1 is a schematic structural diagram of a hub provided by one or more embodiments of the present application.
- FIG2 is a three-dimensional assembly diagram of a hub provided by one or more embodiments of the present application.
- FIG3 is a schematic structural diagram of a first consumables detection component in a hub provided by one or more embodiments of the present application;
- FIG4 is a schematic structural diagram of a second consumables detection component in a hub provided by one or more embodiments of the present application;
- FIG5 is a schematic diagram of the structure of a drive component in a hub provided by one or more embodiments of the present application;
- FIG6 is a schematic structural diagram of a second transmission rod in a hub provided by one or more embodiments of the present application.
- FIG7 is a schematic structural diagram of a housing in a hub provided by one or more embodiments of the present application.
- the present invention provides a hub, a consumable storage device, and a 3D printer.
- the hub includes a housing 10 , a drive assembly 20 , and a first consumable detection assembly 30 , thereby collecting multiple consumables from a feed port 11 provided on the housing 10 to meet the needs of replacing different consumables or consumables of different colors for 3D printing.
- the shell 10 provided in the present application is provided with at least two feed ports 11, at least two feed channels 13, a main channel 14 and a discharge port 12.
- Each feed port 11 is connected to a corresponding feed channel 13, and several feed channels 13 are converged into the main channel 14 and connected to the discharge port 12.
- the consumables wound on different material trays are passed from the feed port 11 into the corresponding feed channel 13 in the hub, so that the consumables set in at least one feed channel 13 can be discharged from the discharge port 12 of the shell 10 according to the 3D printing requirements.
- the hub, consumable storage device and 3D printer provided in the embodiment of the present application are provided with at least two feed ports 11 to connect different consumables, and one discharge port 12, so that several consumables entering the hub enter the corresponding feed channels 13. Since several feed channels 13 are eventually connected to the discharge port 12 through the main channel 14, the consumables in the required feed channels 13 can be discharged through the discharge port 12 along the first direction with the cooperation of the feed and discharge equipment according to the printing requirements.
- a first consumable detection component 30 is provided to effectively monitor the consumable conveying information of the current consumable to avoid material shortage and interruption, thereby improving the reliability and stability of the consumable conveying of the hub, and effectively ensuring the 3D printing efficiency and printing quality.
- the gap between the above-mentioned feeding active wheel 21 and the feeding driven wheel 22 is set on the main channel 14.
- the consumables wound on different material trays enter the corresponding feeding channel 13 in the hub from the feed port 11.
- the consumables in the main channel 14 are discharged from the discharge port 12 after passing through the gap to cooperate with subsequent 3D printing operations.
- each feed port 11 is connected to a corresponding feed channel 13, and after the plurality of feed channels 13 are combined into the same feed channel 13, they are connected to the discharge port 12 through the main channel 14.
- the number of the discharge ports 12 is configured as one
- the number of the main channels 14 is different from that of the discharge ports 12.
- the number of feed ports 12 is equal and therefore configured as one.
- the feed channels 13 formed between the plurality of feed ports 11 are combined into the same feed channel 13 and then communicated with the main channel 14 .
- the two-by-two convergence adopted in this application can be the convergence of two adjacent feed channels 13, or the two axially symmetrical feed channels 13 can be first converged, and then successively converged to the main channel 14 set at the axial symmetry line and then connected to the discharge port 12.
- the above-provided convergence methods are all feasible. As long as it is possible to achieve the convergence of several feed channels 13 to the main channels 14 equal in number to the discharge ports 12, any method selected is feasible, and this application does not impose further restrictions on this.
- FIG. 5 is a structural diagram of the drive assembly 20 in the hub provided in an embodiment of the present application.
- the drive assembly 20 provided in the present application also includes a drive member 23 and a transmission gear 24 meshing with the output gear 231 of the drive member 23.
- the transmission gear 24 and the feeding active wheel 21 are connected by a first transmission rod 211, so that the rotation of the drive member 23 further drives the output gear 231 and the transmission gear 24 to rotate, and the transmission gear 24 and the feeding active wheel 21 are connected by the first transmission rod 211. Therefore, the present application drives the feeding active wheel 21 to rotate through the drive member 23, so that the consumables squeezed between the feeding active wheel 21 and the feeding driven wheel 22 are discharged.
- the above-mentioned driving member 23 can be set to the form of common driving members 23 such as a driving motor, a servo motor, etc. As long as it can drive the output gear 231 to rotate and further drive the transmission gear 24, the first transmission rod 211, and the feeding active wheel 21 to rotate, any form of the selected driving member 23 is feasible, and this application does not impose further restrictions on this.
- the outer tooth profiles of the feeding active wheel 21 and the feeding driven wheel 22 provided in this application are both recessed inward, thereby forming a gap between the feeding active wheel 21 and the feeding driven wheel 22.
- the consumable enters the gap, it will be squeezed by the outer tooth profiles of the feeding active wheel 21 and the feeding driven wheel 22. Therefore, when the consumable is led out through the gap in the first direction, the consumable abuts against the outer tooth profile of the feeding driven wheel 22, and the feeding active wheel 21 and the feeding driven wheel 22 jointly press the consumable into the gap.
- the consumable when the feeding active wheel 21 drives the consumable to be led out in the first direction, the consumable will drive the feeding driven wheel 22 to rotate synchronously, leading the consumable in the first direction, and can also cooperate with the subsequent monitoring of the rotation information of the feeding active wheel 21 or the feeding driven wheel 22, thereby obtaining the consumable conveying information by detecting the rotation information of the feeding active wheel 21 or the feeding driven wheel 22.
- Figure 2 is a three-dimensional assembly diagram of the hub provided in an embodiment of the present application.
- the present application also provides a first consumable material detection component 30 on the shell 10.
- the first consumable material detection component 30 is configured to obtain consumable material conveying information by detecting the rotation information of the feeding active wheel 21 or the feeding driven wheel 22.
- the above-mentioned rotation information may include the number of rotations and the rotation duration of the feeding active wheel 21 or the feeding driven wheel 22, and/or the above-mentioned consumable conveying information may include any one or more consumable conveying information including the amount of consumables conveyed, the direction of consumable conveying and the remaining consumables.
- the first consumable material detection component 30 provided in the present application includes a photoelectric code disk 31 that is transmission-connected to the feeding driving wheel 21 or the feeding driven wheel 22.
- the photoelectric code disk 31 can be transmission-connected to the feeding driving wheel 21.
- the photoelectric code disk 31 can be transmission-connected to the feeding driven wheel 22.
- the feeding driven wheel 22 can achieve synchronous rotation with the feeding driving wheel 21 under the drive of the consumable material, whether the photoelectric code disk 31 is transmission-connected to the feeding driving wheel 21 or the photoelectric code disk 31 is transmission-connected to the feeding driven wheel 22, it is feasible to detect the corresponding gear rotation information, and the required consumable material conveying information can be obtained. Therefore, the present application does not further restrict the specific setting position of the photoelectric code disk 31.
- the photoelectric code disk 31 is provided with a plurality of grating through holes 32 along the circumferential direction.
- the plurality of grating through holes 32 are evenly arranged on the circumference of the photoelectric code disk 31, and a first photoelectric emitter and a first photoelectric receiver are correspondingly provided on both sides of the photoelectric code disk 31.
- the photoelectric code disk 31 When the grating through hole 32 provided on the photoelectric code disk 31 is rotated to the first photoelectric emitter, the photoelectric code disk 31 is rotated to the position where the grating through hole 32 is provided. When there is a light signal between the electric transmitter and the first photoelectric receiver, the light signal emitted by the first photoelectric transmitter will not be blocked.
- the first photoelectric receiver can receive the light signal emitted by the first photoelectric transmitter, and the light signal emitted by the first photoelectric transmitter is received back and forth through the first photoelectric receiver in turn, and the light signal is converted into a pulse signal and sent to the main controller (not shown in the figure) for signal processing, so as to calculate the current consumables delivered consumption according to the pulse signal, or calculate the current consumables delivered consumption within a certain rotation time, and obtain the consumables remaining according to the consumables delivered consumption, so as to add new consumables in time; as for how the main controller calculates the current consumables according to the pulse signal
- the material consumption is an existing technology widely used in the field of photoelectric encoders, so this application will not go into further details about it.
- Figure 6 is a structural schematic diagram of the second transmission rod 221 in the hub provided in an embodiment of the present application.
- the photoelectric code disk 31 is preferably coaxially connected to the feeding driven wheel 22 through the second transmission rod 221, and the current consumable consumption is calculated by monitoring the forward and reverse rotation number of the feeding driven wheel 22.
- the second transmission rod 221 is provided with a protrusion with a rectangular axial cross-section at one end close to the photoelectric code disk 31, and a connecting groove 311 for the above-mentioned protrusion to pass through is provided at the center position of the photoelectric code disk 31 corresponding to the protrusion.
- the end protrusion of the other end of the second transmission rod 221 passes through the connecting groove 311, thereby realizing that the feeding driven wheel 22 rotates while driving the photoelectric code disk 31 to rotate synchronously, thereby realizing the monitoring of the forward and reverse rotation number of the feeding driven wheel 22, so as to further obtain the current consumable consumption.
- the above-mentioned first consumable material detection component 30 may also include a magnetic part and a Hall sensor, wherein the magnetic part is configured to rotate synchronously with the feeding active wheel 21 or the feeding driven wheel 22, and the Hall sensor outputs a corresponding pulse signal according to the intensity change of the magnetic field of the magnetic part, and sends the pulse signal to the main controller for signal processing, so as to calculate the current consumable material delivery consumption based on the pulse signal.
- the magnetic part can be set in the form of a permanent magnet, and the magnetic part can be installed on the feeding active wheel 21 or the feeding driven wheel 22 as needed. Since the feeding driven wheel 22 can achieve synchronous rotation with the feeding active wheel 21 under the drive of the consumables, the required consumables conveying information can be obtained regardless of whether the magnetic part is set on the feeding active wheel 21 or the feeding driven wheel 22. Therefore, this application does not impose further restrictions on the specific setting position of the magnetic part.
- the Hall sensor it is necessary to fix the Hall sensor at a position close to the magnetic part.
- the magnetic part set thereon will also rotate synchronously.
- the magnetic part will continuously pass through the Hall sensor. Due to the existence of the Hall effect, whenever the S pole (south pole) or N pole (north pole) of the magnetic part passes through the Hall sensor, the Hall sensor will generate corresponding electrical signal changes according to the intensity of the magnetic field change of the magnetic part, thereby generating a Hall voltage.
- Each pulse signal represents a certain gear angle or rotation stroke, and these digital pulse signals are transmitted to the main controller for signal processing. After receiving these pulse signals, the main controller will process them according to the preset parameters such as the feed main
- the gear radius of the driving wheel 21 or the feeding driven wheel 22 is used to calculate how many times the gear rotates per second, which is converted into the rotation speed of the gear, or the conveying amount of consumables per second is calculated.
- the current consumables conveyed consumption can be calculated in real time, and the consumables remaining can be obtained based on the consumables conveyed consumption so that new consumables can be added in time; as for how the main controller calculates the current consumables consumption based on the pulse signal, it is an existing technology widely used by Hall sensors in the field of mileage calculation, so this application will not go into details here.
- Figure 4 is a structural schematic diagram of the second consumable detection component 40 in the hub provided in an embodiment of the present application. It can be observed that a second consumable detection component 40 for detecting the incoming consumable material status is also provided on the main channel 14.
- the second consumable detection component 40 includes a detection plate 41 mounted above the main channel 14, and a detection push rod 42 is provided through the detection plate 41.
- the detection push rod 42 not only passes through the detection plate 41, but can also move along the second direction on the detection plate 41; in the embodiment of the present application, the extension direction of the main channel 14 is the first direction, and the moving direction of the detection push rod 42 is the second direction, wherein the first direction and the second direction satisfy a mutually perpendicular positional relationship.
- the first end of the above-mentioned detection push rod 42 passes through the detection plate 41 and is arranged in the main channel 14.
- the second end of the detection push rod 42 passes through the detection plate 41 and extends in a direction away from the main channel 14.
- a photoelectric sensing mechanism 43 is provided at the position of the detection plate 41 corresponding to the second end of the detection push rod 42.
- the position of the first end of the detection push rod 42 needs to be adjusted so that when consumables pass through, the detection push rod 42 will be squeezed or pushed to move along the second direction on the detection plate 41, and the second end of the detection push rod 42 can further block the photoelectric sensing mechanism 43. If the position of the first end of the detection push rod 42 is too close to or far away from the main channel 14, the transportation of the consumables will be affected. In the event of obstruction, or when the consumable passes through, the detection push rod 42 cannot be squeezed or pushed because the distance to the first end of the detection push rod 42 is too far, the position of the first end of the detection push rod 42 needs to be adjusted adaptively in actual applications, which should be known to those skilled in the art.
- the photoelectric sensing mechanism 43 includes a second photoelectric emitter and a second photoelectric receiver, and two sensing plates 44 are correspondingly arranged on the side of the detection plate 41 away from the main channel 14.
- the present application arranges the above-mentioned second photoelectric emitter and the second photoelectric receiver relatively on the above-mentioned two sensing plates 44, so as to effectively monitor the position of the second end of the detection push rod 42.
- the detection push rod 42 when the consumables in the feeding channel 13 enter the main channel 14 along the first direction, the detection push rod 42 will be pushed to move along the second direction on the detection plate 41, so that the second end of the detection push rod 42 enters the sensing area formed between the two sensing plates 44, blocking the light between the second photoelectric emitter and the second photoelectric receiver.
- the second end of the detection push rod 42 When no consumables enter the main channel 14, the second end of the detection push rod 42 will not block the light between the second photoelectric emitter and the second photoelectric receiver, thereby realizing the judgment of whether the light emitted by the second photoelectric emitter is received by the second photoelectric receiver, so as to judge whether there is consumables to be transported in the current main channel 14.
- the above-mentioned photoelectric sensing mechanism 43 can also be set as a sensor form such as a through-beam laser sensor, a diffuse reflection photoelectric sensor, etc. As long as it can be set between the two sensing plates 44 and identify whether the two sensing plates 44 are blocked by the second end of the detection push rod 42, any form of photoelectric sensing mechanism 43 selected is feasible, and this application does not impose further restrictions on this.
- Figure 7 is a structural schematic diagram of the shell 10 in the hub provided in an embodiment of the present application.
- the present application also provides a material return assembly 50 in the hub for adjusting the gap between the feeding active wheel 21 and the feeding driven wheel 22. It can be observed that the material return assembly 50 includes an adjusting member 51 that is clamped at both ends of the feeding driven wheel 22, and the other end of the adjusting member 51 is arranged near the discharge port 12.
- a second transmission rod 221 is provided on the adjusting member 51, so that the feed driven wheel 22 is rotatably mounted on the adjusting member 51 through the second transmission rod 221, and the other end of the second transmission rod 221 is transmission-connected with the photoelectric code disk 31, so that when the feed driven wheel 22 rotates, the photoelectric code disk 31 is driven to rotate synchronously. Since the feed driven wheel 22 is mounted on the adjusting member 51 through the second transmission rod 221, and the other end of the adjusting member 51 is located near the discharge port 12 Therefore, by pressing the adjusting member 51 close to one end of the discharge port 12, the gap between the feeding driving wheel 21 and the feeding driven wheel 22 can be increased or decreased.
- the consumables when the consumables are blocked or broken, the consumables can be manually returned by pressing the adjustment part 51 to increase the gap between the feeding active wheel 21 and the feeding driven wheel 22.
- the adjustment part 51 can also be pressed again after completing the manual return to reduce the gap, so that the gap between the feeding active wheel 21 and the feeding driven wheel 22 can just press the consumables without slipping, maintaining the normal transportation of the consumables, and preventing the consumables from slipping due to excessive or insufficient gaps during the 3D printing process, thereby affecting the feeding and returning of the consumables.
- the present application accommodates the above-mentioned driving component 20, the first consumable material detection component 30, the second consumable material detection component 40 and the material return component 50 inside the shell 10 through the shell 10, and an elastic component 52 is also provided between the shell 10 and the adjusting component 51.
- an elastic component 52 is also provided between the shell 10 and the adjusting component 51.
- one end of the elastic component 52 is in contact with the outer wall of the shell 10, and the other end of the elastic component 52 passes through the adjusting component 51 and extends in the direction away from the shell 10.
- a force in the opposite direction of the adjusting component 51 is applied to the shell 10 to maintain the gap formed between the feeding active wheel 21 and the feeding driven wheel 22 to prevent the consumables from slipping during the conveying process.
- the adjusting component 51 By setting the other end of the elastic component 52 through the adjusting component 51, the adjusting component 51 is moved in the direction away from or close to the shell 10 under the guidance of the elastic component 52 when pressed, and the pressing direction of the adjusting component 51 is guided by the elastic component 52.
- the elastic member 52 provided in the present application preferably uses a spring that can undergo elastic deformation. As long as it can be arranged between the shell 10 and the adjusting member 51 and apply forces in opposite directions to the shell 10 and the adjusting member 51, thereby maintaining the relative gap between the feeding active wheel 21 and the feeding driven wheel 22, any form or structure of the elastic member 52 selected is feasible, so the present application does not impose further restrictions on the specific implementation method of the elastic member 52.
- the feeding and withdrawing equipment performs feeding and withdrawing actions on the consumables.
- the drive component 20 provided in this application is used to cooperate with the feeding and withdrawing actions of the consumables.
- the feeding and withdrawing equipment performs a feeding operation on the consumables to be printed specified in the feeding channel 13, so that it enters the main channel 14 and is exported through the outlet 12 along the first direction.
- Other consumables that are not needed at the current moment continue to stay in the corresponding feeding channel 13.
- the feeding and withdrawing equipment When the color or type of consumables needs to be changed, the feeding and withdrawing equipment performs a returning operation on the consumables currently in the main channel 14, so that it is returned to the corresponding feeding channel 13, and then the feeding and withdrawing equipment performs a feeding operation on the specified consumables required for the current 3D printing, so that it enters the main channel 14 from the feeding channel 13 and is exported from the outlet 12 along the first direction, thereby meeting the material change requirements of 3D printing.
- the hub, consumables storage device and 3D printer provided in the embodiments of the present application are provided with at least two feed ports to connect different consumables and one discharge port, so that the consumables of several paths entering the hub enter the corresponding feed channels. Since the several feed channels are finally connected to the discharge port through the main channel, the consumables in the required feed channels can be guided out through the discharge port along the first direction with the cooperation of the feeding and withdrawing equipment according to the printing requirements. When the consumables need to be replaced, the current consumables are withdrawn in cooperation with other feeding and withdrawing equipment to make them enter the corresponding feed channel, and the consumables to be replaced are fed and guided out through the discharge port along the first direction to meet the 3D printing requirements.
- a first consumables detection component is provided to effectively monitor the consumables delivery information of the current consumables to avoid material shortage and breakage, which affects the 3D printing effect and improves the reliability and stability of the hub for consumables delivery;
- an adjustment member coaxial with the feed driven wheel is provided to realize manual feeding and returning of the consumables, and the relative distance of the gap is adjusted by pressing the adjustment member to prevent the consumables from slipping or breaking, and maintain normal feeding of the consumables;
- an elastic member is provided to maintain the gap formed between the feed active wheel and the feed driven wheel to prevent the consumables from slipping during feeding, thereby improving the feeding reliability and use stability of the hub and ensuring 3D printing efficiency and printing quality.
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Abstract
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求2024年02月05日提交的中国专利申请第202410163036.5号的优先权,其内容通过引用的方式整体并入本文。This application claims priority to Chinese Patent Application No. 202410163036.5 filed on February 5, 2024, the contents of which are incorporated herein by reference in their entirety.
本申请属于3D打印技术领域,具体涉及集线器、耗材存储装置及3D打印机。The present application belongs to the field of 3D printing technology, and specifically relates to a hub, a consumable storage device and a 3D printer.
FDM(Fused Deposition Modeling,熔融沉积快速成型技术)是目前应用最多的一种3D打印技术,采用FDM技术的3D打印机使用线形耗材,将其熔融后在工作平台上沉积成型,而3D打印机在有着较广阔发展和推广的空间的同时,也面临着诸多困难和挑战,尤其在彩色打印、打印效率和材料利用率等方面需要进行更加深入的研究与探索。FDM (Fused Deposition Modeling) is currently the most widely used 3D printing technology. 3D printers using FDM technology use linear consumables, which are melted and deposited on a work platform for molding. While 3D printers have a broad space for development and promotion, they also face many difficulties and challenges, especially in terms of color printing, printing efficiency and material utilization, which require more in-depth research and exploration.
目前使用的3D打印设备所使用的耗材一般都是缠绕在滚筒状的料盘上,将多个料盘排列放置在同一个耗材盒中以供打印使用,每个料盘上缠绕的耗材均对应一个打印工具头,在需要更换打印颜色或者打印材料时需要人工进行更换操作。The consumables used in current 3D printing equipment are generally wound on a roller-shaped material tray. Multiple material trays are arranged and placed in the same consumable box for printing. The consumables wound on each material tray correspond to a printing tool head. When the printing color or printing material needs to be changed, manual replacement operation is required.
发明内容Summary of the Invention
本申请提供了集线器、耗材存储装置及3D打印机,用以解决如何在满足不同耗材更换需求的同时,对当前耗材的输送信息进行有效监控的问题。This application provides a hub, a consumables storage device and a 3D printer to solve the problem of how to effectively monitor the delivery information of the current consumables while meeting the needs of different consumables replacement.
为了解决上述技术问题,本申请提供了一种集线器,包括:In order to solve the above technical problems, the present application provides a hub, comprising:
壳体,所述壳体上设有至少两个进料口、至少两个供料通道、主通道以及一个出料口,每个所述进料口对应连通一个所述供料通道,所述主通道连通所有所述供料通道以及所述出料口; A shell, wherein the shell is provided with at least two feed ports, at least two feed channels, a main channel and a discharge port, each of the feed ports is connected to a corresponding feed channel, and the main channel is connected to all the feed channels and the discharge port;
驱动组件,所述驱动组件设置在所述壳体上,所述驱动组件包括供料主动轮以及与所述供料主动轮相对设置的供料从动轮,所述供料主动轮和所述供料从动轮之间配置有供耗材传输的间隙,以对所述主通道内的耗材进行输送;A drive assembly is provided on the housing, the drive assembly comprising a feeding drive wheel and a feeding driven wheel arranged opposite to the feeding drive wheel, a gap for consumables transmission is provided between the feeding drive wheel and the feeding driven wheel, so as to convey the consumables in the main channel;
第一耗材检测组件,所述第一耗材检测组件设置在所述壳体上,所述第一耗材检测组件被配置为通过检测所述供料主动轮或所述供料从动轮的转动信息来获取耗材输送信息。A first consumable material detection component is provided on the shell, and the first consumable material detection component is configured to obtain consumable material conveying information by detecting the rotation information of the feeding active wheel or the feeding driven wheel.
作为本申请的进一步改进,所述驱动组件还包括驱动件以及与所述驱动件输出齿轮啮合的传动齿轮和第一传动杆,所述传动齿轮与所述供料主动轮之间通过所述第一传动杆传动连接;As a further improvement of the present application, the drive assembly further includes a drive member, a transmission gear meshing with the output gear of the drive member, and a first transmission rod, wherein the transmission gear is connected to the feeding active wheel via the first transmission rod;
所述供料主动轮和所述供料从动轮的外齿廓均向内凹陷以形成所述间隙,当耗材经所述间隙沿第一方向进行输送时,所述耗材与所述供料从动轮的外齿廓相抵接,以带动所述供料从动轮同步进行转动。The outer tooth profiles of the feeding active wheel and the feeding driven wheel are both recessed inward to form the gap. When the consumables are transported along the first direction through the gap, the consumables abut against the outer tooth profile of the feeding driven wheel to drive the feeding driven wheel to rotate synchronously.
作为本申请的进一步改进,所述转动信息包括所述供料主动轮或所述供料从动轮的转动圈数和转动时长;和/或,As a further improvement of the present application, the rotation information includes the number of rotations and the rotation duration of the feeding driving wheel or the feeding driven wheel; and/or,
所述耗材输送信息包括已输送耗材耗量、耗材输送方向以及耗材余量中的任一种或多种耗材输送信息。The consumable material conveying information includes any one or more types of consumable material conveying information of the amount of consumable material conveyed, the consumable material conveying direction, and the remaining amount of consumable material.
作为本申请的进一步改进,所述第一耗材检测组件包括与所述供料主动轮或所述供料从动轮传动连接的光电码盘,所述光电码盘沿圆周方向设置有若干个光栅通孔;As a further improvement of the present application, the first consumable material detection component includes a photoelectric encoder that is transmission-connected to the feeding driving wheel or the feeding driven wheel, and the photoelectric encoder is provided with a plurality of grating through holes along the circumferential direction;
所述光电码盘的两侧对应设置有第一光电发射器和第一光电接收器,当所述供料主动轮或所述供料从动轮转动时带动所述光电码盘同步进行转动,以通过所述第一光电接收器接收所述第一光电发射器发射的光信号,根据该光信号转换后的脉冲信号获得当前耗材的耗量。A first photoelectric emitter and a first photoelectric receiver are correspondingly arranged on both sides of the photoelectric code disk. When the feeding active wheel or the feeding driven wheel rotates, the photoelectric code disk is driven to rotate synchronously, so as to receive the light signal emitted by the first photoelectric emitter through the first photoelectric receiver, and obtain the current consumption of consumables based on the pulse signal converted from the light signal.
作为本申请的进一步改进,所述驱动组件还包括第二传动杆,所述光电码盘与所述供料从动轮通过所述第二传动杆传动连接,所述第二传动杆靠近所述光电码盘的一端设置有轴向截面为矩形的凸起,所述光电码盘对应所述凸起的位置处设置有供所述凸起贯穿的连通槽。As a further improvement of the present application, the drive assembly also includes a second transmission rod, and the photoelectric encoder and the feed driven wheel are connected via the second transmission rod. The second transmission rod is provided with a protrusion with a rectangular axial cross-section at one end close to the photoelectric encoder, and a connecting groove for the protrusion to pass through is provided at the position of the photoelectric encoder corresponding to the protrusion.
作为本申请的进一步改进,所述第一耗材检测组件包括磁性件和霍尔传感 器,所述磁性件被配置为跟随所述供料主动轮或所述供料从动轮同步进行转动;As a further improvement of the present application, the first consumables detection component includes a magnetic part and a Hall sensor The magnetic member is configured to rotate synchronously with the feeding driving wheel or the feeding driven wheel;
所述霍尔传感器用于根据所述磁性件的磁场变化强度输出对应的脉冲信号,并根据所述脉冲信号确定当前耗材的已输送耗材耗量。The Hall sensor is used to output a corresponding pulse signal according to the intensity of the change in the magnetic field of the magnetic component, and to determine the current consumable material consumption that has been delivered according to the pulse signal.
作为本申请的进一步改进,所述主通道上设置有用于检测耗材来料状况的第二耗材检测组件,所述第二耗材检测组件包括架设在所述主通道上方的检测板,以及贯穿所述检测板能够在所述检测板上沿第二方向移动的检测推杆,所述检测推杆的第一端贯穿所述检测板后设置于所述主通道内,所述检测板对应所述检测推杆第二端的位置处设置有光电感应机构;As a further improvement of the present application, a second consumables detection assembly for detecting the incoming consumables is provided on the main channel, the second consumables detection assembly comprising a detection plate mounted above the main channel, and a detection push rod passing through the detection plate and capable of moving along a second direction on the detection plate, the first end of the detection push rod passing through the detection plate and then being disposed in the main channel, and a photoelectric sensing mechanism is provided on the detection plate at a position corresponding to the second end of the detection push rod;
当耗材沿第一方向进入所述主通道时,推动所述检测推杆在所述检测板上沿第二方向移动,以使所述检测推杆的第二端遮挡所述光电感应机构;其中,所述第一方向与所述第二方向相垂直。When the consumables enter the main channel along the first direction, the detection push rod is pushed to move along the second direction on the detection plate so that the second end of the detection push rod blocks the photoelectric sensing mechanism; wherein the first direction is perpendicular to the second direction.
作为本申请的进一步改进,所述光电感应机构包括第二光电发射器和第二光电接收器,所述检测板远离所述主通道的一侧设置有两个感应板,所述第二光电发射器和所述第二光电接收器相对设置在两个所述感应板上;As a further improvement of the present application, the photoelectric sensing mechanism includes a second photoelectric emitter and a second photoelectric receiver, two sensing plates are provided on a side of the detection plate away from the main channel, and the second photoelectric emitter and the second photoelectric receiver are arranged opposite to each other on the two sensing plates;
当所述供料通道中的耗材沿第一方向进入所述主通道时,推动所述检测推杆在所述检测板上沿第二方向移动,以使所述检测推杆的第二端进入两个所述感应板之间形成的感应区,遮挡所述第二光电发射器和所述第二光电接收器之间的光线。When the consumables in the feeding channel enter the main channel along the first direction, the detection push rod is pushed to move along the second direction on the detection plate, so that the second end of the detection push rod enters the sensing area formed between the two sensing plates, blocking the light between the second photoelectric emitter and the second photoelectric receiver.
作为本申请的进一步改进,所述集线器还包括用于调节所述间隙的退料组件;As a further improvement of the present application, the hub further includes a stripping assembly for adjusting the gap;
所述退料组件包括卡接在所述供料从动轮两端的调节件,所述调节件的另一端靠近所述出料口设置,所述调节件上设置有第二传动杆,所述供料从动轮通过所述第二传动杆可旋转地架设在所述调节件上,以通过按压所述调节件靠近所述出料口的一端,使所述供料主动轮和所述供料从动轮之间配置的间隙增加或减小。The material return assembly includes an adjusting member clamped at both ends of the feed driven wheel, the other end of the adjusting member is arranged close to the discharge port, and a second transmission rod is provided on the adjusting member. The feed driven wheel is rotatably mounted on the adjusting member through the second transmission rod, so that the gap between the feed active wheel and the feed driven wheel can be increased or decreased by pressing one end of the adjusting member close to the discharge port.
作为本申请的进一步改进,所述壳体与所述调节件之间设置有弹性件,所述弹性件的一端与所述壳体的外侧壁相抵接,所述弹性件的另一端贯穿所述调节件后沿远离所述壳体的方向延伸,通过所述弹性件维持所述供料主动轮和所 述供料从动轮之间形成的所述间隙,在按压调节件时使所述调节件在所述弹性件的导向下,沿远离或靠近所述壳体的方向移动。As a further improvement of the present application, an elastic member is provided between the shell and the adjusting member, one end of the elastic member is in contact with the outer wall of the shell, and the other end of the elastic member passes through the adjusting member and extends in a direction away from the shell, so as to maintain the feeding active wheel and the adjusting member in contact with each other. The gap formed between the feeding driven wheels causes the adjusting member to move in a direction away from or close to the housing under the guidance of the elastic member when the adjusting member is pressed.
作为本申请的进一步改进,若干个所述供料通道两两汇集至同一供料通道后与所述主通道相连通。As a further improvement of the present application, a plurality of the feed channels are combined into one feed channel in pairs and then connected to the main channel.
本申请还提供了一种耗材存储装置,包括上述任一项所述的集线器。The present application also provides a consumable storage device, comprising any of the hubs described above.
本申请还提供了一种3D打印机,包括上述任一项所述的集线器,或上述耗材存储装置。The present application also provides a 3D printer, comprising any one of the hubs described above, or the consumables storage device described above.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
图1是本申请一个或多个实施例提供的集线器的结构示意图;FIG1 is a schematic structural diagram of a hub provided by one or more embodiments of the present application;
图2是本申请一个或多个实施例提供的集线器的立体装配图;FIG2 is a three-dimensional assembly diagram of a hub provided by one or more embodiments of the present application;
图3是本申请一个或多个实施例提供的集线器中第一耗材检测组件的结构示意图;FIG3 is a schematic structural diagram of a first consumables detection component in a hub provided by one or more embodiments of the present application;
图4是本申请一个或多个实施例提供的集线器中第二耗材检测组件的结构示意图;FIG4 is a schematic structural diagram of a second consumables detection component in a hub provided by one or more embodiments of the present application;
图5是本申请一个或多个实施例提供的集线器中驱动组件的结构示意图;FIG5 is a schematic diagram of the structure of a drive component in a hub provided by one or more embodiments of the present application;
图6是本申请一个或多个实施例提供的集线器中第二传动杆的结构示意图;FIG6 is a schematic structural diagram of a second transmission rod in a hub provided by one or more embodiments of the present application;
图7是本申请一个或多个实施例提供的集线器中壳体的结构示意图;FIG7 is a schematic structural diagram of a housing in a hub provided by one or more embodiments of the present application;
附图标记说明:
10-壳体;11-进料口;12-出料口;13-供料通道;14-主通道;
20-驱动组件;21-供料主动轮;211-第一传动杆;22-供料从动轮;221-第
二传动杆;23-驱动件;231-输出齿轮;24-传动齿轮;
30-第一耗材检测组件;31-光电码盘;311-连通槽;32-光栅通孔;
40-第二耗材检测组件;41-检测板;42-检测推杆;43-光电感应机构;44-
感应板;
50-退料组件;51-调节件;52-弹性件。Description of reference numerals:
10-shell; 11-feed port; 12-discharge port; 13-feed channel; 14-main channel;
20-driving assembly; 21-feeding driving wheel; 211-first transmission rod; 22-feeding driven wheel; 221-second transmission rod; 23-driving member; 231-output gear; 24-transmission gear;
30 - first consumables detection component; 31 - photoelectric encoder; 311 - communication slot; 32 - grating through hole;
40-second consumables detection assembly; 41-detection plate; 42-detection push rod; 43-photoelectric sensing mechanism; 44-
Induction board;
50- material stripping assembly; 51- adjusting member; 52- elastic member.
为了使本申请的目的、技术方案及优点更加清楚明白,下面结合附图和具体实施例对本申请作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。In the description of this application, the meaning of "plurality" is at least two, for example, two, three, etc., unless otherwise specifically defined. All directional indications in the embodiments of this application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship and movement of the components under a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
为了使本揭示内容的叙述更加详尽与完备,下文针对本申请的实施方式与具体实施例提出了说明性的描述;但这并非实施或运用本申请具体实施例的唯一形式。实施方式中涵盖了多个具体实施例的特征以及用以建构与操作这些具体实施例的方法步骤与其顺序。然而,亦可利用其它具体实施例来达成相同或均等的功能与步骤顺序。To provide a more detailed and complete description of the present disclosure, the following provides illustrative descriptions of the embodiments and examples of the present application; however, these descriptions are not intended to be the only ways to implement or use the embodiments of the present application. The embodiments cover features of various embodiments, as well as the method steps and sequences for constructing and operating these embodiments. However, other embodiments may also be used to achieve the same or equivalent functionality and step sequences.
相关技术中的3D打印设备存在步骤繁琐、更换麻烦的弊端,也无法对耗材使用状况进行实时监控,容易出现缺料断料的情况,导致打印效果不太理想。因此如何在满足不同耗材更换需求的同时,对当前耗材的输送信息进行有效监控,是一个亟待解决的问题。Conventional 3D printing equipment suffers from cumbersome procedures and troublesome replacements. It also lacks real-time monitoring of consumable usage, making it prone to material shortages and breakages, resulting in suboptimal printing results. Therefore, effectively monitoring the current consumable delivery information while meeting the needs of varying consumable replacements remains a pressing issue.
请参照图1-图7,为了解决现有技术中如何在满足不同耗材更换需求的同时,对当前耗材的输送信息进行有效监控的问题,本申请实施例提供了一种集线器、耗材存储装置及3D打印机。请参照图1,为本申请实施例提供的集线器的结构示意图,该集线器包括壳体10、驱动组件20以及第一耗材检测组件30,从而将若干个耗材从壳体10上设置的进料口11进行汇集,以实现3D打印不同耗材或不同颜色耗材的更换需求。 Referring to Figures 1-7 , in order to solve the problem of how to effectively monitor the delivery information of current consumables while meeting the needs of different consumable replacements in the prior art, the present invention provides a hub, a consumable storage device, and a 3D printer. Referring to Figure 1 , which is a schematic diagram of the structure of the hub provided in the present invention, the hub includes a housing 10 , a drive assembly 20 , and a first consumable detection assembly 30 , thereby collecting multiple consumables from a feed port 11 provided on the housing 10 to meet the needs of replacing different consumables or consumables of different colors for 3D printing.
作为一种可选的实施方式,本申请所提供的壳体10上设置有至少两个进料口11、至少两个供料通道13、主通道14以及一个出料口12,每个进料口11都对应连通一个供料通道13,若干个供料通道13汇集至主通道14与出料口12相连通,通过将不同料盘上缠绕的耗材从进料口11进入集线器中对应的供料通道13内,以根据3D打印需求将至少一个供料通道13内设置的耗材,从壳体10的出料口12导出。As an optional embodiment, the shell 10 provided in the present application is provided with at least two feed ports 11, at least two feed channels 13, a main channel 14 and a discharge port 12. Each feed port 11 is connected to a corresponding feed channel 13, and several feed channels 13 are converged into the main channel 14 and connected to the discharge port 12. The consumables wound on different material trays are passed from the feed port 11 into the corresponding feed channel 13 in the hub, so that the consumables set in at least one feed channel 13 can be discharged from the discharge port 12 of the shell 10 according to the 3D printing requirements.
进一步地,请参照图3,为本申请实施例提供的集线器中第一耗材检测组件30的结构示意图,本申请所提供的驱动组件20设置在壳体10上,具体包括供料主动轮21以及与供料主动轮21相对设置的供料从动轮22,在供料主动轮21和供料从动轮22之间设置有供耗材传输的间隙,从而使得主通道14中的耗材沿第一方向经过间隙后从设置的出料口12进行输出。Further, please refer to Figure 3, which is a structural schematic diagram of the first consumable material detection component 30 in the hub provided in an embodiment of the present application. The driving component 20 provided in the present application is arranged on the shell 10, specifically including a feeding active wheel 21 and a feeding driven wheel 22 arranged opposite to the feeding active wheel 21. A gap for consumable material transmission is provided between the feeding active wheel 21 and the feeding driven wheel 22, so that the consumable material in the main channel 14 passes through the gap along the first direction and is output from the set discharge port 12.
与相关技术相比,本申请实施例提供的集线器、耗材存储装置及3D打印机,通过设置至少两个进料口11接入不同的耗材,设置一个出料口12,使得进入集线器的若干路耗材进入对应的供料通道13,由于若干个供料通道13最终都通过主通道14与出料口12相连通,因此可以根据打印需求在进退料设备的配合下使得所需供料通道13中的耗材沿第一方向后经出料口12导出,当需要更换耗材时则配合其它进退料设备对当前耗材进行退料操作,使其进入对应的供料通道13,对待更换的耗材执行进料操作使其沿第一方向后从出料口12导出,以满足3D打印的换料需求;设置第一耗材检测组件30对当前耗材的耗材输送信息进行有效监控,避免出现缺料断料的情况,从而提升了集线器的对耗材输送的可靠性和稳定性,有效确保了3D打印效率和打印质量。Compared with the related art, the hub, consumable storage device and 3D printer provided in the embodiment of the present application are provided with at least two feed ports 11 to connect different consumables, and one discharge port 12, so that several consumables entering the hub enter the corresponding feed channels 13. Since several feed channels 13 are eventually connected to the discharge port 12 through the main channel 14, the consumables in the required feed channels 13 can be discharged through the discharge port 12 along the first direction with the cooperation of the feed and discharge equipment according to the printing requirements. When the consumable needs to be replaced, the current consumable is discharged in cooperation with other feed and discharge equipment to enter the corresponding feed channel 13, and the consumable to be replaced is fed and discharged from the discharge port 12 along the first direction to meet the material replacement requirements of 3D printing; a first consumable detection component 30 is provided to effectively monitor the consumable conveying information of the current consumable to avoid material shortage and interruption, thereby improving the reliability and stability of the consumable conveying of the hub, and effectively ensuring the 3D printing efficiency and printing quality.
应当知悉的是,上述供料主动轮21和供料从动轮22之间的间隙就设置在主通道14上,不同料盘上缠绕的耗材从进料口11进入集线器中对应的供料通道13内,根据打印需求将主通道14内的耗材经间隙后从出料口12进行导出,以配合后续的3D打印操作。It should be known that the gap between the above-mentioned feeding active wheel 21 and the feeding driven wheel 22 is set on the main channel 14. The consumables wound on different material trays enter the corresponding feeding channel 13 in the hub from the feed port 11. According to the printing requirements, the consumables in the main channel 14 are discharged from the discharge port 12 after passing through the gap to cooperate with subsequent 3D printing operations.
在本申请实施例中,每个进料口11都连通设置有对应的供料通道13,而若干个供料通道13两两汇集至同一供料通道13后会通过主通道14与出料口12进行连通。当出料口12的数量被配置为一个时,主通道14的数量由于与出 料口12的数量相等因此也配置为一个,若干个进料口11之间形成的供料通道13两两汇集至同一供料通道13后与主通道14相连通。In the embodiment of the present application, each feed port 11 is connected to a corresponding feed channel 13, and after the plurality of feed channels 13 are combined into the same feed channel 13, they are connected to the discharge port 12 through the main channel 14. When the number of the discharge ports 12 is configured as one, the number of the main channels 14 is different from that of the discharge ports 12. The number of feed ports 12 is equal and therefore configured as one. The feed channels 13 formed between the plurality of feed ports 11 are combined into the same feed channel 13 and then communicated with the main channel 14 .
请继续参照图1,可以观察到本申请所采用的两两汇集可以是相邻两个供料通道13进行汇集,也可以是将轴对称的两个供料通道13先进行汇集,再依次汇集至轴对称线处设置的主通道14后与出料口12进行连通,当然以上所提供的汇集的方式都是可行的,只要是能够实现将若干个供料通道13汇集至与出料口12数量相等的主通道14所选用的任意方式都是可行的,本申请对此不做进一步限制。Please continue to refer to Figure 1. It can be observed that the two-by-two convergence adopted in this application can be the convergence of two adjacent feed channels 13, or the two axially symmetrical feed channels 13 can be first converged, and then successively converged to the main channel 14 set at the axial symmetry line and then connected to the discharge port 12. Of course, the above-provided convergence methods are all feasible. As long as it is possible to achieve the convergence of several feed channels 13 to the main channels 14 equal in number to the discharge ports 12, any method selected is feasible, and this application does not impose further restrictions on this.
请参照图5,为本申请实施例提供的集线器中驱动组件20的结构示意图,本申请提供的驱动组件20还包括驱动件23和与驱动件23输出齿轮231啮合的传动齿轮24,可以观察到传动齿轮24与供料主动轮21之间通过第一传动杆211传动连接,从而通过驱动件23转动进一步带动输出齿轮231以及传动齿轮24进行转动,而传动齿轮24与供料主动轮21之间又通过第一传动杆211传动连接,因此本申请通过驱动件23带动供料主动轮21进行转动,以使供料主动轮21和供料从动轮22之间挤压的耗材被导出。Please refer to Figure 5, which is a structural diagram of the drive assembly 20 in the hub provided in an embodiment of the present application. The drive assembly 20 provided in the present application also includes a drive member 23 and a transmission gear 24 meshing with the output gear 231 of the drive member 23. It can be observed that the transmission gear 24 and the feeding active wheel 21 are connected by a first transmission rod 211, so that the rotation of the drive member 23 further drives the output gear 231 and the transmission gear 24 to rotate, and the transmission gear 24 and the feeding active wheel 21 are connected by the first transmission rod 211. Therefore, the present application drives the feeding active wheel 21 to rotate through the drive member 23, so that the consumables squeezed between the feeding active wheel 21 and the feeding driven wheel 22 are discharged.
需要进行说明的是,上述驱动件23可以设置为驱动电机、伺服电机等常见驱动件23的形式,只要是能够驱动输出齿轮231进行转动,进一步带动传动齿轮24、第一传动杆211、供料主动轮21进行转动所选用的任意驱动件23的形式都是可行的,本申请对此不做进一步限制。It should be noted that the above-mentioned driving member 23 can be set to the form of common driving members 23 such as a driving motor, a servo motor, etc. As long as it can drive the output gear 231 to rotate and further drive the transmission gear 24, the first transmission rod 211, and the feeding active wheel 21 to rotate, any form of the selected driving member 23 is feasible, and this application does not impose further restrictions on this.
进一步地,请继续参照图3,本申请所提供的供料主动轮21和供料从动轮22的外齿廓均向内凹陷设置,从而在供料主动轮21和供料从动轮22之间形成间隙,耗材进入间隙时会被供料主动轮21和供料从动轮22的外齿廓进行挤压,故在将耗材经间隙沿第一方向导出时,耗材与供料从动轮22的外齿廓相抵接,供料主动轮21和供料从动轮22共同将耗材压紧在间隙内,此时当供料主动轮21带动耗材沿第一方向导出时,耗材又会带动供料从动轮22同步进行转动,将耗材沿第一方向导出,并且还能配合后续对供料主动轮21或供料从动轮22的转动信息进行监控,从而通过检测供料主动轮21或供料从动轮22的转动信息来获取耗材输送信息。 Further, please continue to refer to Figure 3. The outer tooth profiles of the feeding active wheel 21 and the feeding driven wheel 22 provided in this application are both recessed inward, thereby forming a gap between the feeding active wheel 21 and the feeding driven wheel 22. When the consumable enters the gap, it will be squeezed by the outer tooth profiles of the feeding active wheel 21 and the feeding driven wheel 22. Therefore, when the consumable is led out through the gap in the first direction, the consumable abuts against the outer tooth profile of the feeding driven wheel 22, and the feeding active wheel 21 and the feeding driven wheel 22 jointly press the consumable into the gap. At this time, when the feeding active wheel 21 drives the consumable to be led out in the first direction, the consumable will drive the feeding driven wheel 22 to rotate synchronously, leading the consumable in the first direction, and can also cooperate with the subsequent monitoring of the rotation information of the feeding active wheel 21 or the feeding driven wheel 22, thereby obtaining the consumable conveying information by detecting the rotation information of the feeding active wheel 21 or the feeding driven wheel 22.
作为一种可选的实施方式,请参照图2,为本申请实施例提供的集线器的立体装配图,本申请在壳体10上还设置有第一耗材检测组件30,该第一耗材检测组件30被配置为通过检测供料主动轮21或供料从动轮22的转动信息来获取耗材输送信息。As an optional embodiment, please refer to Figure 2, which is a three-dimensional assembly diagram of the hub provided in an embodiment of the present application. The present application also provides a first consumable material detection component 30 on the shell 10. The first consumable material detection component 30 is configured to obtain consumable material conveying information by detecting the rotation information of the feeding active wheel 21 or the feeding driven wheel 22.
在本申请实施例中,上述转动信息可以包括供料主动轮21或供料从动轮22的转动圈数和转动时长,和/或,上述耗材输送信息可以包括已输送耗材耗量、耗材输送方向以及耗材余量中的任一种或多种耗材输送信息。In an embodiment of the present application, the above-mentioned rotation information may include the number of rotations and the rotation duration of the feeding active wheel 21 or the feeding driven wheel 22, and/or the above-mentioned consumable conveying information may include any one or more consumable conveying information including the amount of consumables conveyed, the direction of consumable conveying and the remaining consumables.
在本申请提供的一个具体实施例中,请继续参照图3,本申请所提供的第一耗材检测组件30包括与供料主动轮21或供料从动轮22传动连接的光电码盘31,当需要检测供料主动轮21的转动圈数时可以将光电码盘31与供料主动轮21传动连接,当需要检测供料从动轮22的转动圈数时则可以将光电码盘31与供料从动轮22传动连接,由于供料从动轮22在耗材的带动下可以实现与供料主动轮21的同步转动,因此无论是将光电码盘31与供料主动轮21传动连接,还是将光电码盘31与供料从动轮22传动连接,以检测对应齿轮转动信息的方式都是可行的,都能获取所需的耗材输送信息,故本申请对光电码盘31的具体设置位置不做进一步限制。In a specific embodiment provided in the present application, please continue to refer to Figure 3. The first consumable material detection component 30 provided in the present application includes a photoelectric code disk 31 that is transmission-connected to the feeding driving wheel 21 or the feeding driven wheel 22. When it is necessary to detect the number of rotations of the feeding driving wheel 21, the photoelectric code disk 31 can be transmission-connected to the feeding driving wheel 21. When it is necessary to detect the number of rotations of the feeding driven wheel 22, the photoelectric code disk 31 can be transmission-connected to the feeding driven wheel 22. Since the feeding driven wheel 22 can achieve synchronous rotation with the feeding driving wheel 21 under the drive of the consumable material, whether the photoelectric code disk 31 is transmission-connected to the feeding driving wheel 21 or the photoelectric code disk 31 is transmission-connected to the feeding driven wheel 22, it is feasible to detect the corresponding gear rotation information, and the required consumable material conveying information can be obtained. Therefore, the present application does not further restrict the specific setting position of the photoelectric code disk 31.
优选的,可以观察到光电码盘31沿圆周方向设置有若干个光栅通孔32,本申请将上述若干个光栅通孔32均匀设置在光电码盘31的圆周,并且在光电码盘31的两侧对应设置有第一光电发射器和第一光电接收器,在供料主动轮21或供料从动轮22带动光电码盘31同步进行转动时,由于光电码盘31设置在第一光电发射器和第一光电接收器之间,因此光电码盘31转动到未设置有光栅通孔32的位置会遮挡第一光电发射器发射的光信号,当光电码盘31上设置的光栅通孔32恰好转动到第一光电发射器和第一光电接收器之间时,则不会对第一光电发射器发射的光信号进行遮挡,此时第一光电接收器就能接收到第一光电发射器发射的光信号,依次往复通过第一光电接收器接收第一光电发射器发射的光信号,将该光信号转换为脉冲信号后送到主控制器(图中未示出)进行信号处理,从而根据该脉冲信号计算出当前耗材的已输送耗量,或者计算出某一转动时长内当前耗材的已输送耗量,并且根据耗材的已输送耗量得到耗材余量,以便及时增添新的耗材;至于主控制器如何根据脉冲信号计算当前耗 材的耗量,则是在光电编码器领域所广泛应用的现有技术,故本申请对此不做进一步赘述。Preferably, it can be observed that the photoelectric code disk 31 is provided with a plurality of grating through holes 32 along the circumferential direction. In the present application, the plurality of grating through holes 32 are evenly arranged on the circumference of the photoelectric code disk 31, and a first photoelectric emitter and a first photoelectric receiver are correspondingly provided on both sides of the photoelectric code disk 31. When the feeding active wheel 21 or the feeding driven wheel 22 drives the photoelectric code disk 31 to rotate synchronously, since the photoelectric code disk 31 is provided between the first photoelectric emitter and the first photoelectric receiver, the photoelectric code disk 31 rotates to a position where no grating through hole 32 is provided, which will block the light signal emitted by the first photoelectric emitter. When the grating through hole 32 provided on the photoelectric code disk 31 is rotated to the first photoelectric emitter, the photoelectric code disk 31 is rotated to the position where the grating through hole 32 is provided. When there is a light signal between the electric transmitter and the first photoelectric receiver, the light signal emitted by the first photoelectric transmitter will not be blocked. At this time, the first photoelectric receiver can receive the light signal emitted by the first photoelectric transmitter, and the light signal emitted by the first photoelectric transmitter is received back and forth through the first photoelectric receiver in turn, and the light signal is converted into a pulse signal and sent to the main controller (not shown in the figure) for signal processing, so as to calculate the current consumables delivered consumption according to the pulse signal, or calculate the current consumables delivered consumption within a certain rotation time, and obtain the consumables remaining according to the consumables delivered consumption, so as to add new consumables in time; as for how the main controller calculates the current consumables according to the pulse signal The material consumption is an existing technology widely used in the field of photoelectric encoders, so this application will not go into further details about it.
进一步地,请参照图6,为本申请实施例提供的集线器中第二传动杆221的结构示意图,在本申请提供的一个具体实施例中,优选将光电码盘31通过第二传动杆221与供料从动轮22同轴设置连接,通过监控供料从动轮22的正反转数计算当前耗材的耗量,可以观察到第二传动杆221靠近光电码盘31的一端设置有轴向截面为矩形的凸起,在光电码盘31对应该凸起的圆心位置处设置有供上述凸起贯穿的连通槽311,通过将第二传动杆221的一端与供料从动轮22连接,将第二传动杆221的另一端的端部凸起贯穿该连通槽311,从而实现供料从动轮22转动的同时带动光电码盘31同步进行转动,实现对供料从动轮22的正反转数目的监控,以进一步获取当前耗材的耗量。Further, please refer to Figure 6, which is a structural schematic diagram of the second transmission rod 221 in the hub provided in an embodiment of the present application. In a specific embodiment provided in the present application, the photoelectric code disk 31 is preferably coaxially connected to the feeding driven wheel 22 through the second transmission rod 221, and the current consumable consumption is calculated by monitoring the forward and reverse rotation number of the feeding driven wheel 22. It can be observed that the second transmission rod 221 is provided with a protrusion with a rectangular axial cross-section at one end close to the photoelectric code disk 31, and a connecting groove 311 for the above-mentioned protrusion to pass through is provided at the center position of the photoelectric code disk 31 corresponding to the protrusion. By connecting one end of the second transmission rod 221 to the feeding driven wheel 22, the end protrusion of the other end of the second transmission rod 221 passes through the connecting groove 311, thereby realizing that the feeding driven wheel 22 rotates while driving the photoelectric code disk 31 to rotate synchronously, thereby realizing the monitoring of the forward and reverse rotation number of the feeding driven wheel 22, so as to further obtain the current consumable consumption.
在本申请提供的另一个具体实施例中,上述第一耗材检测组件30还可以包括磁性件和霍尔传感器,其中磁性件被配置为跟随供料主动轮21或供料从动轮22同步进行转动,霍尔传感器则根据磁性件的磁场变化强度输出对应的脉冲信号,将该脉冲信号送到主控制器进行信号处理,从而根据该脉冲信号计算出当前耗材的已输送耗量。In another specific embodiment provided in the present application, the above-mentioned first consumable material detection component 30 may also include a magnetic part and a Hall sensor, wherein the magnetic part is configured to rotate synchronously with the feeding active wheel 21 or the feeding driven wheel 22, and the Hall sensor outputs a corresponding pulse signal according to the intensity change of the magnetic field of the magnetic part, and sends the pulse signal to the main controller for signal processing, so as to calculate the current consumable material delivery consumption based on the pulse signal.
具体的,磁性件可以设置为永磁体的形式,将磁性件按需安装在供料主动轮21或供料从动轮22上,由于供料从动轮22在耗材的带动下可以实现与供料主动轮21的同步转动,因此无论是将磁性件设置在供料主动轮21或供料从动轮22上都能获取所需的耗材输送信息,故本申请对磁性件的具体设置位置不做进一步限制。Specifically, the magnetic part can be set in the form of a permanent magnet, and the magnetic part can be installed on the feeding active wheel 21 or the feeding driven wheel 22 as needed. Since the feeding driven wheel 22 can achieve synchronous rotation with the feeding active wheel 21 under the drive of the consumables, the required consumables conveying information can be obtained regardless of whether the magnetic part is set on the feeding active wheel 21 or the feeding driven wheel 22. Therefore, this application does not impose further restrictions on the specific setting position of the magnetic part.
进一步地,需要将霍尔传感器固定设置在靠近磁性件的位置处,当供料主动轮21或供料从动轮22进行转动时,其上设置的磁性件也会随之同步进行转动,此时磁性件会不断的通过霍尔传感器,由于霍尔效应的存在,因此每当磁性件的S极(南极)或N极(北极)经过霍尔传感器时,霍尔传感器会根据磁性件的磁场变化强度产生对应的电信号变化,从而产生霍尔电压。Furthermore, it is necessary to fix the Hall sensor at a position close to the magnetic part. When the feeding active wheel 21 or the feeding driven wheel 22 rotates, the magnetic part set thereon will also rotate synchronously. At this time, the magnetic part will continuously pass through the Hall sensor. Due to the existence of the Hall effect, whenever the S pole (south pole) or N pole (north pole) of the magnetic part passes through the Hall sensor, the Hall sensor will generate corresponding electrical signal changes according to the intensity of the magnetic field change of the magnetic part, thereby generating a Hall voltage.
这些变化的电信号会被霍尔传感器转化为数字脉冲信号,每个脉冲信号都代表着一定的齿轮转角或转动行程,并且将这些数字脉冲信号输送至主控制器进行信号处理,主控制器接收到这些脉冲信号后,会根据预设的参数如供料主 动轮21或供料从动轮22的齿轮半径计算出每秒钟该齿轮旋转了多少圈,从而换算为该齿轮的转速,或者计算出每秒钟耗材的输送量,同样通过累计这些脉冲信号的数量并乘以每个脉冲所对应耗材的输送长度就可以实时的计算出当前耗材的已输送耗量,并且根据耗材的已输送耗量得到耗材余量,以便及时增添新的耗材;至于主控制器如何根据脉冲信号计算当前耗材的耗量,则是霍尔传感器在里程计算领域所广泛应用的现有技术,故本申请在此不做过多赘述。These changing electrical signals will be converted into digital pulse signals by the Hall sensor. Each pulse signal represents a certain gear angle or rotation stroke, and these digital pulse signals are transmitted to the main controller for signal processing. After receiving these pulse signals, the main controller will process them according to the preset parameters such as the feed main The gear radius of the driving wheel 21 or the feeding driven wheel 22 is used to calculate how many times the gear rotates per second, which is converted into the rotation speed of the gear, or the conveying amount of consumables per second is calculated. Similarly, by accumulating the number of these pulse signals and multiplying it by the conveying length of the consumables corresponding to each pulse, the current consumables conveyed consumption can be calculated in real time, and the consumables remaining can be obtained based on the consumables conveyed consumption so that new consumables can be added in time; as for how the main controller calculates the current consumables consumption based on the pulse signal, it is an existing technology widely used by Hall sensors in the field of mileage calculation, so this application will not go into details here.
应当知悉的是,以上将第一耗材检测组件30设置为光电码盘31、第一光电发射器、第一光电接收器或者设置为磁性件和霍尔传感器的形式都是可行的,都能通过直接或间接与供料主动轮21或供料从动轮22连接的方式,以实现检测对应齿轮转动信息的目的,从而根据转动信息获取所需的耗材信息,故本申请对第一耗材检测组件30的具体设置形式与设置位置不做进一步限制。It should be noted that the above-mentioned configuration of the first consumable material detection component 30 as a photoelectric code disk 31, a first photoelectric transmitter, a first photoelectric receiver, or as a magnetic part and a Hall sensor is feasible, and can be directly or indirectly connected to the feeding active wheel 21 or the feeding driven wheel 22 to achieve the purpose of detecting the corresponding gear rotation information, thereby obtaining the required consumable material information based on the rotation information. Therefore, this application does not impose further restrictions on the specific setting form and setting position of the first consumable material detection component 30.
作为一种可选的实施方式,请参照图4,为本申请实施例提供的集线器中第二耗材检测组件40的结构示意图,可以观察到在主通道14上还设置有用于检测耗材来料状况的第二耗材检测组件40,该第二耗材检测组件40包括架设在主通道14上方的检测板41,在该检测板41上贯穿设置有检测推杆42,可以观察到该检测推杆42不仅贯穿检测板41设置,还能够在检测板41上沿第二方向进行移动;在本申请实施例中,以主通道14的延伸方向为第一方向,以检测推杆42的移动方向为第二方向,其中第一方向和第二方向满足相互垂直的位置关系。As an optional embodiment, please refer to Figure 4, which is a structural schematic diagram of the second consumable detection component 40 in the hub provided in an embodiment of the present application. It can be observed that a second consumable detection component 40 for detecting the incoming consumable material status is also provided on the main channel 14. The second consumable detection component 40 includes a detection plate 41 mounted above the main channel 14, and a detection push rod 42 is provided through the detection plate 41. It can be observed that the detection push rod 42 not only passes through the detection plate 41, but can also move along the second direction on the detection plate 41; in the embodiment of the present application, the extension direction of the main channel 14 is the first direction, and the moving direction of the detection push rod 42 is the second direction, wherein the first direction and the second direction satisfy a mutually perpendicular positional relationship.
进一步地,上述检测推杆42的第一端贯穿检测板41后设置于主通道14内,该检测推杆42的第二端贯穿检测板41设置并沿远离主通道14的方向延伸,检测板41对应检测推杆42第二端的位置处设置有光电感应机构43,当耗材沿第一方向进入主通道14时,就会推动检测推杆42在检测板41上沿第二方向移动,以使检测推杆42的第二端遮挡光电感应机构43,从而对当前主通道14是否有耗材传输进行监控。Furthermore, the first end of the above-mentioned detection push rod 42 passes through the detection plate 41 and is arranged in the main channel 14. The second end of the detection push rod 42 passes through the detection plate 41 and extends in a direction away from the main channel 14. A photoelectric sensing mechanism 43 is provided at the position of the detection plate 41 corresponding to the second end of the detection push rod 42. When the consumables enter the main channel 14 along the first direction, the detection push rod 42 will be pushed to move along the second direction on the detection plate 41, so that the second end of the detection push rod 42 blocks the photoelectric sensing mechanism 43, thereby monitoring whether there is consumables transmission in the current main channel 14.
需要进行说明的是,需要对检测推杆42第一端的位置进行适应调整,使其满足当有耗材经过时,会挤压或者推动检测推杆42在检测板41上沿第二方向移动,进一步使得检测推杆42的第二端能够遮挡光电感应机构43,若检测推杆42第一端的位置过于靠近或远离主通道14,则会出现对耗材的输送造成 阻挡,或者耗材经过时由于距离检测推杆42第一端过远无法对检测推杆42进行挤压或推动的情况,因此在实际应用中需要对检测推杆42第一端的位置进行适应调整,本领域技术人员应当知悉。It should be noted that the position of the first end of the detection push rod 42 needs to be adjusted so that when consumables pass through, the detection push rod 42 will be squeezed or pushed to move along the second direction on the detection plate 41, and the second end of the detection push rod 42 can further block the photoelectric sensing mechanism 43. If the position of the first end of the detection push rod 42 is too close to or far away from the main channel 14, the transportation of the consumables will be affected. In the event of obstruction, or when the consumable passes through, the detection push rod 42 cannot be squeezed or pushed because the distance to the first end of the detection push rod 42 is too far, the position of the first end of the detection push rod 42 needs to be adjusted adaptively in actual applications, which should be known to those skilled in the art.
在本申请提供的一个具体实施例中,请继续参照图4,该光电感应机构43包括第二光电发射器和第二光电接收器,并且在检测板41远离主通道14的一侧对应设置有两个感应板44,本申请将上述第二光电发射器和第二光电接收器相对设置在上述两个感应板44上,从而对检测推杆42第二端的位置进行有效监控。In a specific embodiment provided in the present application, please continue to refer to Figure 4. The photoelectric sensing mechanism 43 includes a second photoelectric emitter and a second photoelectric receiver, and two sensing plates 44 are correspondingly arranged on the side of the detection plate 41 away from the main channel 14. The present application arranges the above-mentioned second photoelectric emitter and the second photoelectric receiver relatively on the above-mentioned two sensing plates 44, so as to effectively monitor the position of the second end of the detection push rod 42.
具体的,当供料通道13中的耗材沿第一方向进入主通道14时,就会推动检测推杆42在检测板41上沿第二方向移动,以使检测推杆42的第二端进入两个感应板44之间形成的感应区,遮挡第二光电发射器和第二光电接收器之间的光线,而当没有耗材进入主通道14时,检测推杆42的第二端就不会对第二光电发射器和第二光电接收器之间的光线进行遮挡,从而实现通过第二光电接收器判断是否接收到第二光电发射器发射的光线,以对当前主通道14内是否有耗材进行输送进行判断。Specifically, when the consumables in the feeding channel 13 enter the main channel 14 along the first direction, the detection push rod 42 will be pushed to move along the second direction on the detection plate 41, so that the second end of the detection push rod 42 enters the sensing area formed between the two sensing plates 44, blocking the light between the second photoelectric emitter and the second photoelectric receiver. When no consumables enter the main channel 14, the second end of the detection push rod 42 will not block the light between the second photoelectric emitter and the second photoelectric receiver, thereby realizing the judgment of whether the light emitted by the second photoelectric emitter is received by the second photoelectric receiver, so as to judge whether there is consumables to be transported in the current main channel 14.
当然,也可以将上述光电感应机构43设置为对射型激光传感器,漫反射光电传感器等的传感器形式,只要是能够设置在两个感应板44之间,识别两个感应板44之间是否被检测推杆42第二端遮挡所选用的任意光电感应机构43的形式都是可行的,本申请对此不做进一步限制。Of course, the above-mentioned photoelectric sensing mechanism 43 can also be set as a sensor form such as a through-beam laser sensor, a diffuse reflection photoelectric sensor, etc. As long as it can be set between the two sensing plates 44 and identify whether the two sensing plates 44 are blocked by the second end of the detection push rod 42, any form of photoelectric sensing mechanism 43 selected is feasible, and this application does not impose further restrictions on this.
作为一种可选的实施方式,请参照图7,为本申请实施例提供的集线器中壳体10的结构示意图,本申请在集线器内还设置有用于调节供料主动轮21和供料从动轮22之间间隙的退料组件50,可以观察到该退料组件50包括卡接在供料从动轮22两端的调节件51,调节件51的另一端靠近出料口12设置。As an optional embodiment, please refer to Figure 7, which is a structural schematic diagram of the shell 10 in the hub provided in an embodiment of the present application. The present application also provides a material return assembly 50 in the hub for adjusting the gap between the feeding active wheel 21 and the feeding driven wheel 22. It can be observed that the material return assembly 50 includes an adjusting member 51 that is clamped at both ends of the feeding driven wheel 22, and the other end of the adjusting member 51 is arranged near the discharge port 12.
在一个具体实施例中,请继续参照图3,可以观察到调节件51上设置有第二传动杆221,从而将供料从动轮22通过第二传动杆221可旋转地架设在调节件51上,同时第二传动杆221的另一端与光电码盘31传动连接,实现供料从动轮22转动的时候带动光电码盘31同步进行转动,由于供料从动轮22通过第二传动杆221架设在调节件51上,且调节件51的另一端靠近出料口12设 置,因此通过按压调节件51靠近出料口12的一端时,就可以使供料主动轮21和供料从动轮22之间配置的间隙增加或减小。In a specific embodiment, please continue to refer to Figure 3, it can be observed that a second transmission rod 221 is provided on the adjusting member 51, so that the feed driven wheel 22 is rotatably mounted on the adjusting member 51 through the second transmission rod 221, and the other end of the second transmission rod 221 is transmission-connected with the photoelectric code disk 31, so that when the feed driven wheel 22 rotates, the photoelectric code disk 31 is driven to rotate synchronously. Since the feed driven wheel 22 is mounted on the adjusting member 51 through the second transmission rod 221, and the other end of the adjusting member 51 is located near the discharge port 12 Therefore, by pressing the adjusting member 51 close to one end of the discharge port 12, the gap between the feeding driving wheel 21 and the feeding driven wheel 22 can be increased or decreased.
具体的,当耗材出现堵料或断料时,可以通过按压调节件51通过增大供料主动轮21和供料从动轮22之间的间隙,对耗材进行手动退料,也可以在完成手动退料后再次按压调节件51以减小间隙,使供料主动轮21与供料从动轮22之间的间隙刚好能够压住耗材而不发生打滑,保持耗材的正常输送,防止在3D打印的过程中由于间隙过大或过小导致耗材发生打滑,影响耗材的进退料。Specifically, when the consumables are blocked or broken, the consumables can be manually returned by pressing the adjustment part 51 to increase the gap between the feeding active wheel 21 and the feeding driven wheel 22. The adjustment part 51 can also be pressed again after completing the manual return to reduce the gap, so that the gap between the feeding active wheel 21 and the feeding driven wheel 22 can just press the consumables without slipping, maintaining the normal transportation of the consumables, and preventing the consumables from slipping due to excessive or insufficient gaps during the 3D printing process, thereby affecting the feeding and returning of the consumables.
作为一种可选的实施方式,本申请通过壳体10将上述驱动组件20、第一耗材检测组件30、第二耗材检测组件40以及退料组件50容置在壳体10内部,同时在壳体10与调节件51之间还设置有弹性件52,请继续参照图1及图7,可以观察到该弹性件52的一端与壳体10的外侧壁相抵接,弹性件52的另一端贯穿调节件51后沿远离壳体10的方向延伸,通过设置弹性件52向壳体10施加与调节件51相反方向的力,以维持供料主动轮21和供料从动轮22之间形成的间隙,防止耗材在输送过程中发生打滑,通过将弹性件52的另一端贯穿调节件51设置,以使在按压时使调节件51在弹性件52的导向下,沿远离或靠近壳体10的方向移动,通过弹性件52对调节件51的按压方向起到导向作用。As an optional embodiment, the present application accommodates the above-mentioned driving component 20, the first consumable material detection component 30, the second consumable material detection component 40 and the material return component 50 inside the shell 10 through the shell 10, and an elastic component 52 is also provided between the shell 10 and the adjusting component 51. Please continue to refer to Figures 1 and 7. It can be observed that one end of the elastic component 52 is in contact with the outer wall of the shell 10, and the other end of the elastic component 52 passes through the adjusting component 51 and extends in the direction away from the shell 10. By setting the elastic component 52, a force in the opposite direction of the adjusting component 51 is applied to the shell 10 to maintain the gap formed between the feeding active wheel 21 and the feeding driven wheel 22 to prevent the consumables from slipping during the conveying process. By setting the other end of the elastic component 52 through the adjusting component 51, the adjusting component 51 is moved in the direction away from or close to the shell 10 under the guidance of the elastic component 52 when pressed, and the pressing direction of the adjusting component 51 is guided by the elastic component 52.
需要进行说明的是,本申请所提供的弹性件52优选使用能够发生弹性形变的弹簧,只要是能够设置在壳体10和调节件51之间,向壳体10和调节件51施加相反方向的力,从而保持供料主动轮21和供料从动轮22之间的相对间隙,所选用的任意形式或结构的弹性件52都是可行的,故本申请对弹性件52的具体实施方式不做进一步限制。It should be noted that the elastic member 52 provided in the present application preferably uses a spring that can undergo elastic deformation. As long as it can be arranged between the shell 10 and the adjusting member 51 and apply forces in opposite directions to the shell 10 and the adjusting member 51, thereby maintaining the relative gap between the feeding active wheel 21 and the feeding driven wheel 22, any form or structure of the elastic member 52 selected is feasible, so the present application does not impose further restrictions on the specific implementation method of the elastic member 52.
基于上述集线器,本申请还提供了一种耗材存储装置,该耗材存储装置包括上述实施例所提供的集线器。Based on the above hub, the present application also provides a consumables storage device, which includes the hub provided by the above embodiment.
本申请还提供了一种3D打印机,该3D打印机包括上述实施例所提供的集线器,或者包括上述提供的耗材存储装置,由于3D打印过程中需要应用到料盘上缠绕的耗材,因此可以在常规3D打印机的基础上,辅以本申请所提供的集线器,应用时将料盘上缠绕的耗材通过进料口11进入集线器内部对应的 供料通道13内,将主通道14内所需的耗材沿第一方向经过间隙后从出料口12导出,以实现所需耗材的3D打印。The present application also provides a 3D printer, which includes the hub provided by the above embodiment, or includes the consumables storage device provided by the above embodiment. Since the consumables wound on the material tray need to be applied during the 3D printing process, the hub provided by the present application can be used on the basis of a conventional 3D printer. When used, the consumables wound on the material tray enter the corresponding consumables inside the hub through the feed port 11. In the feeding channel 13 , the required consumables in the main channel 14 are guided out from the discharge port 12 after passing through the gap along the first direction, so as to realize 3D printing of the required consumables.
需要进行说明的是,在对本申请所提供的集线器进行使用时,常常需要配套使用其他能够对耗材进行存储以及进退料的设备,正常使用时由进退料设备对耗材执行进退料动作,本申请提供的驱动组件20用以配合耗材的进退料动作,当正常供料时,由进退料设备对供料通道13中指定的待打印耗材执行进料操作,使其进入主通道14并沿第一方向后经出料口12导出,当前时刻不需要的其它耗材继续停留在对应的供料通道13中,当需要对耗材颜色或耗材种类进行更换时,由进退料设备对当前在主通道14的耗材执行退料操作,使其退回至对应的供料通道13,再由进退料设备对当前3D打印所需的指定耗材执行进料操作,使其从供料通道13进入主通道14后沿第一方向从出料口12导出,从而满足3D打印的换料需求。It should be noted that when using the hub provided by this application, it is often necessary to use other equipment that can store and feed and withdraw consumables. During normal use, the feeding and withdrawing equipment performs feeding and withdrawing actions on the consumables. The drive component 20 provided in this application is used to cooperate with the feeding and withdrawing actions of the consumables. When feeding normally, the feeding and withdrawing equipment performs a feeding operation on the consumables to be printed specified in the feeding channel 13, so that it enters the main channel 14 and is exported through the outlet 12 along the first direction. Other consumables that are not needed at the current moment continue to stay in the corresponding feeding channel 13. When the color or type of consumables needs to be changed, the feeding and withdrawing equipment performs a returning operation on the consumables currently in the main channel 14, so that it is returned to the corresponding feeding channel 13, and then the feeding and withdrawing equipment performs a feeding operation on the specified consumables required for the current 3D printing, so that it enters the main channel 14 from the feeding channel 13 and is exported from the outlet 12 along the first direction, thereby meeting the material change requirements of 3D printing.
至于上述耗材存储装置、3D打印机实现上述技术方案的其他细节,可参见上述申请实施例中提供的集线器中的描述,此处不再赘述。As for other details of the above-mentioned consumable storage device and 3D printer to implement the above-mentioned technical solution, please refer to the description of the hub provided in the above-mentioned application embodiment, which will not be repeated here.
本申请实施例提供的集线器、耗材存储装置及3D打印机,通过设置至少两个进料口接入不同的耗材,设置一个出料口,使得进入集线器的若干路耗材进入对应的供料通道,由于若干个供料通道最终都通过主通道与出料口相连通,因此可以根据打印需求在进退料设备的配合下使得所需供料通道中的耗材沿第一方向后经出料口导出,当需要更换耗材时则配合其它进退料设备对当前耗材进行退料操作,使其进入对应的供料通道,对待更换的耗材执行进料操作使其沿第一方向后从出料口导出,以满足3D打印的换料需求;同时设置有第一耗材检测组件对当前耗材的耗材输送信息进行有效监控,避免出现缺料断料的情况,影响3D打印效果,提升了集线器的对耗材输送的可靠性和稳定性;设置与供料从动轮同轴的调节件以实现耗材的手动供料退料,通过按压调节件调整间隙的相对距离,防止耗材发生打滑或者断料,保持耗材的正常供料;设置弹性件保持供料主动轮和供料从动轮之间形成的间隙,防止耗材在供料时发生打滑,提升集线器的供料可靠性和使用稳定性,确保3D打印效率和打印质量。 The hub, consumables storage device and 3D printer provided in the embodiments of the present application are provided with at least two feed ports to connect different consumables and one discharge port, so that the consumables of several paths entering the hub enter the corresponding feed channels. Since the several feed channels are finally connected to the discharge port through the main channel, the consumables in the required feed channels can be guided out through the discharge port along the first direction with the cooperation of the feeding and withdrawing equipment according to the printing requirements. When the consumables need to be replaced, the current consumables are withdrawn in cooperation with other feeding and withdrawing equipment to make them enter the corresponding feed channel, and the consumables to be replaced are fed and guided out through the discharge port along the first direction to meet the 3D printing requirements. 3D printing material replacement needs; at the same time, a first consumables detection component is provided to effectively monitor the consumables delivery information of the current consumables to avoid material shortage and breakage, which affects the 3D printing effect and improves the reliability and stability of the hub for consumables delivery; an adjustment member coaxial with the feed driven wheel is provided to realize manual feeding and returning of the consumables, and the relative distance of the gap is adjusted by pressing the adjustment member to prevent the consumables from slipping or breaking, and maintain normal feeding of the consumables; an elastic member is provided to maintain the gap formed between the feed active wheel and the feed driven wheel to prevent the consumables from slipping during feeding, thereby improving the feeding reliability and use stability of the hub and ensuring 3D printing efficiency and printing quality.
可以理解的是,以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。It can be understood that the various technical features of the above embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the various technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上实施方式仅仅是为了说明本申请的原理而采用的示例性实施方式,然而本申请并不局限于此。对于本领域内的普通技术人员而言,在不脱离本申请的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本申请的保护范围。 The above embodiments are merely exemplary embodiments for illustrating the principles of the present application, but the present application is not limited thereto. Those skilled in the art may make various modifications and improvements without departing from the spirit and substance of the present application, and such modifications and improvements are also considered to be within the scope of protection of the present application.
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| CN202410163036.5A CN117698127A (en) | 2024-02-05 | 2024-02-05 | Hub, consumable storage device and 3D printer |
| CN202410163036.5 | 2024-02-05 |
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| WO2025167224A1 true WO2025167224A1 (en) | 2025-08-14 |
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| CN216832255U (en) * | 2021-12-30 | 2022-06-28 | 深圳市纵维立方科技有限公司 | Printing Supplies Conveyors and 3D Printers |
| CN217073384U (en) * | 2022-01-05 | 2022-07-29 | 深圳市创想三维科技股份有限公司 | 3D printing consumables monitoring devices and use its 3D printer |
| CN218660485U (en) * | 2022-10-18 | 2023-03-21 | 深圳市纵维立方科技有限公司 | Consumable switching output device and three-dimensional printer |
| US20230129558A1 (en) * | 2021-10-22 | 2023-04-27 | Shenzhen Tuozhu Technology Co., Ltd. | 3d printer detection device having magnet and hall sensor |
| CN117698127A (en) * | 2024-02-05 | 2024-03-15 | 深圳市创想三维科技股份有限公司 | Hub, consumable storage device and 3D printer |
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| CN109693385B (en) * | 2019-03-07 | 2021-04-06 | 深圳市创必得科技有限公司 | Method for detecting material breakage and material blockage of 3D printer |
| CN215320701U (en) * | 2021-03-12 | 2021-12-28 | 深圳市创想三维科技股份有限公司 | Automatic material feeding device and 3D printer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230129558A1 (en) * | 2021-10-22 | 2023-04-27 | Shenzhen Tuozhu Technology Co., Ltd. | 3d printer detection device having magnet and hall sensor |
| CN216832255U (en) * | 2021-12-30 | 2022-06-28 | 深圳市纵维立方科技有限公司 | Printing Supplies Conveyors and 3D Printers |
| CN217073384U (en) * | 2022-01-05 | 2022-07-29 | 深圳市创想三维科技股份有限公司 | 3D printing consumables monitoring devices and use its 3D printer |
| CN218660485U (en) * | 2022-10-18 | 2023-03-21 | 深圳市纵维立方科技有限公司 | Consumable switching output device and three-dimensional printer |
| CN117698127A (en) * | 2024-02-05 | 2024-03-15 | 深圳市创想三维科技股份有限公司 | Hub, consumable storage device and 3D printer |
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| CN117698127A (en) | 2024-03-15 |
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