WO2025164631A1 - Heat treatment oil - Google Patents
Heat treatment oilInfo
- Publication number
- WO2025164631A1 WO2025164631A1 PCT/JP2025/002667 JP2025002667W WO2025164631A1 WO 2025164631 A1 WO2025164631 A1 WO 2025164631A1 JP 2025002667 W JP2025002667 W JP 2025002667W WO 2025164631 A1 WO2025164631 A1 WO 2025164631A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat treatment
- oil
- mass
- polyol ester
- carbon atoms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/42—Complex esters, i.e. compounds containing at least three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compound: monohydroxy compounds, polyhydroxy compounds, monocarboxylic acids, polycarboxylic acids and hydroxy carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
- C21D1/58—Oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
Definitions
- the present invention relates to heat treatment oil.
- Heat treatment processes such as quenching of metal materials are usually carried out using a heat treatment liquid to impart a desired hardness to the metal material, and therefore the heat treatment liquid must have excellent cooling performance to increase the hardness of the metal material.
- Water is a liquid with excellent cooling capacity, but water-based heat treatment liquids have the risk of causing quenching cracks in metal materials due to their excessive cooling capacity, and they also cause significant quenching distortion. For this reason, oil-based heat treatment liquids, i.e., heat treatment oils, are generally used in heat treatment processes such as quenching of metal materials.
- the cooling rate is not constant, and they are usually cooled through the following three stages (1) to (3).
- the first stage vapor film stage in which the metal material is enveloped in heat treatment oil vapor.
- the second stage in which the vapor film breaks and boiling occurs.
- the third stage occurs when the temperature of the metal material drops below the boiling point of the heat treatment oil and heat is removed by convection.
- the cooling rate is greatest in the second boiling stage. If the time until the first vapor film stage ends (the "characteristic number of seconds" in the cooling test in accordance with JIS K2242:2012) is long, quench distortion is likely to occur.
- Patent Document 1 discloses an invention relating to a heat treatment oil using multiple types of metal soaps, which has good aqueous cleanability after quenching
- Patent Document 2 discloses an invention relating to an apparatus equipped with a reduced pressure drying chamber for vaporizing the heat treatment oil.
- Patent Document 2 Even if the heat treatment oil described in Patent Document 1 is used, the cleaning treatment cannot be completely omitted, and problems remain from the viewpoint of productivity.
- the device described in Patent Document 2 also requires replacement of the existing heat treatment device, and there is a risk that the evaporation rate may be insufficient depending on the heat treatment oil used.
- the present invention therefore aims to provide a heat treatment oil that combines cooling and evaporative properties, allowing existing heat treatment equipment to be used while eliminating the need for post-heat treatment cleaning.
- the inventors discovered that heat-treated oil containing a specific monoester as a base oil can solve the above problems, leading to the completion of the present invention.
- the polyol ester (A) is a polyol ester of a dihydric or trihydric polyhydric alcohol having 1 to 10 carbon atoms and a monohydric fatty acid having 2 to 12 carbon atoms.
- the present invention makes it possible to provide a heat treatment oil that has both cooling properties and evaporative properties.
- the heat treatment oil of this embodiment is a heat treatment oil containing a polyol ester (A) as a base oil, and the polyol ester (A) is a polyol ester of a divalent or trivalent polyhydric alcohol having 1 to 10 carbon atoms and a monovalent fatty acid having 2 to 12 carbon atoms.
- a heat treatment oil contains the above-mentioned specific polyol ester (A) as a base oil, it ensures cooling properties during heat treatments such as quenching, while exhibiting volatility to the extent that it can be evaporated during tempering without washing after heat treatment, making washing after heat treatment unnecessary.
- the heat treatment oil of this embodiment may consist solely of the above polyol ester (A), but may also contain other components other than the polyol ester (A) as long as the effects of the present invention are not impaired.
- the total content of the polyol ester (A) and the additives is preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and even more preferably 90% by mass or more, based on the total amount (100% by mass) of the heat-treated oil. Also, it is usually 100% by mass or less, preferably less than 100% by mass, more preferably 99% by mass or less, and even more preferably 98% by mass or less.
- the heat treatment oil of this embodiment contains a polyol ester (A) as a base oil.
- the polyol ester (A) is a polyol ester of a dihydric or trihydric polyhydric alcohol having 1 to 10 carbon atoms and a monohydric fatty acid having 2 to 12 carbon atoms.
- the resulting polyol ester (A) has good cooling properties during heat treatment.
- the resulting polyol ester (A) has good volatility and can omit a washing treatment after heat treatment, resulting in excellent productivity. Furthermore, since the heat treatment oil of this embodiment contains the polyol ester (A), it has superior volatility compared to one containing a diester of a dibasic acid and an alcohol.
- the polyhydric alcohol is an alcohol component constituting the polyol ester (A), and may be dihydric or trihydric and have 1 to 10 carbon atoms.
- the polyhydric alcohol may be linear, branched, or cyclic, and may be saturated or unsaturated, but is preferably linear or branched, and more preferably linear or branched and saturated.
- the polyhydric alcohol preferably has 2 to 8 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 3 to 6 carbon atoms.
- polyhydric alcohol preferably include dihydric alcohols such as ethylene glycol, propylene glycol, butylene glycol, 2-methyl-1,3-propanediol, pentanediol, neopentyl glycol, hexanediol, 2-ethyl-2-methyl-1,3-propanediol, heptanediol, 2-methyl-2-propyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, octanediol, nonanediol, and decanediol; and trihydric alcohols such as glycerin, trimethylolethane, ditrimethylolethane, and trimethylolpropane.
- dihydric alcohols such as ethylene glycol, propylene glycol, butylene glycol, 2-methyl-1,3-propanediol, pentanedio
- polyhydric alcohols may be used alone or in combination of two or more.
- the monovalent fatty acid having 2 to 12 carbon atoms is an acid component constituting the polyol ester (A).
- the monovalent fatty acid preferably has 3 to 12 carbon atoms, more preferably 5 to 12 carbon atoms, and even more preferably 5 to 10 carbon atoms.
- the fatty acids constituting the polyol ester (A) may be used singly or in combination of two or more.
- the fatty acid may be a linear saturated fatty acid, a linear unsaturated fatty acid, a branched saturated fatty acid, or a branched unsaturated fatty acid. Therefore, the fatty acid may be one or more selected from a linear saturated fatty acid, a linear unsaturated fatty acid, a branched saturated fatty acid, and a branched unsaturated fatty acid, and is preferably one or more selected from a linear saturated fatty acid and a branched saturated fatty acid.
- straight-chain saturated fatty acids include acetic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, and dodecanoic acid. These may be used alone or in combination of two or more.
- branched saturated fatty acids include 2-ethylhexanoic acid, isodecanoic acid, and 2-methyldecanoic acid. Of these, 2-ethylhexanoic acid is preferred.
- the polyol ester (A) functions as a base oil.
- the content of the polyol ester (A) is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, still more preferably 90% by mass or more, even more preferably 95% by mass or more, and even more preferably 100% by mass, based on the total amount (100% by mass) of the heat treatment oil.
- the content of the polyol ester (A) may be 100% by mass or less, based on the total amount (100% by mass) of the heat treatment oil.
- the polyol ester (A) may be a partial ester or a complete ester, but preferably contains a complete ester from the viewpoint of improving evaporation and cooling properties.
- the content of complete esters in the polyol ester (A) is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass, even more preferably 70% by mass to 100% by mass, still more preferably 80% by mass to 100% by mass, even more preferably 90% by mass to 100% by mass, and even more preferably 95% by mass to 100% by mass.
- the kinematic viscosity at 40°C of the polyol ester (A) is preferably 1.0 mm 2 /s or more and 40 mm 2 /s or less, more preferably 1.0 mm 2 /s or more and 30 mm 2 /s or less, even more preferably 2.5 mm 2 /s or more and 30 mm 2 /s or less, and particularly preferably 2.5 mm 2 /s or more and 25 mm 2 /s or less.
- the kinematic viscosity at 40°C of the polyol ester (A) means a value measured in accordance with JIS K2283:2000.
- the method for producing the polyol ester (A) is not particularly limited, and the polyol ester (A) can be produced, for example, by combining and reacting the polyhydric alcohol with a monohydric fatty acid, and then esterifying the resulting mixture by a conventional method.
- the heat treatment oil of the present embodiment may or may not further contain a base oil other than the polyol ester (A).
- base oils other than the polyol ester (A) include one or more selected from the group consisting of synthetic oils that do not fall under the category of the polyol ester (A) and mineral oils.
- Examples of synthetic oils that do not fall under the category of polyol ester (A) include polyvinyl ethers; polyalkylene glycols; copolymers of polyalkylene glycol or its monoether with polyvinyl ether; monoesters; polyol esters; polyol esters that do not fall under the category of polyol ester (A): polyesters; polycarbonates; hydrogenated ⁇ -olefin oligomers; alicyclic hydrocarbon compounds; alkylated aromatic hydrocarbon compounds; GTL base oils produced by isomerizing GTL WAX (gas-to-liquid wax) produced by the Fischer-Tropsch process or the like; and the like.
- the synthetic oils may be used alone or in combination of two or more.
- the content of synthetic oils that do not fall under the category of polyol ester (A) is small.
- the content of synthetic oils that do not fall under the category of polyol ester (A) is preferably less than 40 parts by mass, more preferably less than 10 parts by mass, even more preferably less than 1 part by mass, per 100 parts by mass of polyol ester (A), and even more preferably no synthetic oils that do not fall under the category of polyol ester (A).
- mineral oils include atmospheric residues obtained by atmospheric distillation of crude oils such as paraffinic crude oil, intermediate crude oil, and naphthenic crude oil; distillates obtained by vacuum distillation of these atmospheric residues; mineral oils obtained by subjecting the distillates to one or more treatments such as solvent deasphalting, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, and hydrorefining; and wax isomerized mineral oils.
- the mineral oils may be used alone or in combination of two or more.
- the mineral oil content is preferably low.
- Mineral oil has a wider molecular weight distribution than the polyol ester (A) of this embodiment, and therefore contains low molecular weight components.
- Low molecular weight components are highly volatile and therefore easily evaporate.
- the time (characteristic seconds) until the vapor film stage of the heat treatment oil is completed becomes longer, so a low content is preferable.
- the content of the mineral oil is preferably less than 10 parts by mass, more preferably less than 1 part by mass, even more preferably less than 0.1 parts by mass, and even more preferably no mineral oil is contained, relative to 100 parts by mass of the polyol ester (A).
- the heat treatment oil of this embodiment may contain additives commonly used in heat treatment oils, such as glitter improvers, antioxidants, and cooling improvers, if desired.
- the additives may be used alone or in combination of two or more.
- glitter improver When the heat treatment oil of this embodiment contains a glitter improver, the glitter of the appearance can be improved.
- examples of glitter improvers include fats and oils; complete esters of alkylsuccinic acid, alkylsuccinimides and derivatives thereof; complete esters of alkenylsuccinic acid, alkenylsuccinimides and derivatives thereof; substituted hydroxyaromatic carboxylic acid esters (complete esters) and derivatives thereof.
- Specific examples include polybutenyl succinimide, polyisobutenyl succinimide, and pentadecenyl succinic acid.
- These glitter improvers may be used alone or in combination of two or more.
- the content of the glitter improver is preferably 0.1 to 5.0% by mass, more preferably 0.3 to 3.0% by mass, and even more preferably 0.4 to 2.5% by mass, based on the total amount of the heat treatment oil.
- antioxidant examples include phenol-based antioxidants and amine-based antioxidants.
- phenolic antioxidants include 2,6-di-tert-butyl-paracresol, 2,6-di-tert-butyl-4-ethylphenol, 2,4,6-tri-tert-butylphenol, 2,6-di-tert-butyl-4-hydroxymethylphenol, 2,6-di-tert-butylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-4-(N,N-dimethylaminomethyl)phenol, 2,6-di-tert-amyl-4-methylphenol, and n-octadecyl-3-(4-hydroxy-3,5-di-tert-butylphenyl).
- monocyclic phenols such as propionate
- polycyclic phenols such as 4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-isopropylidenebis(2,6-di-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 4,4'-bis(2,6-di-tert-butylphenol), 4,4'-bis(2-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butylphenol), and 4,4'-butylidenebis(3-methyl-6-tert-butylphenol).
- Examples of the amine-based antioxidant include diphenylamine-based antioxidants and naphthylamine-based antioxidants.
- Examples of diphenylamine antioxidants include alkylated diphenylamines having an alkyl group having 3 to 20 carbon atoms, and specific examples thereof include diphenylamine, monooctyldiphenylamine, monononyldiphenylamine, 4,4'-dibutyldiphenylamine, 4,4'-dihexyldiphenylamine, 4,4'-dioctyldiphenylamine, 4,4'-dinonyldiphenylamine, tetrabutyldiphenylamine, tetrahexyldiphenylamine, tetraoctyldiphenylamine, and tetranonyldiphenylamine.
- naphthylamine antioxidants include alkyl-substituted phenyl- ⁇ -naphthylamines having 3 to 20 carbon atoms, and specific examples thereof include ⁇ -naphthylamine, phenyl- ⁇ -naphthylamine, butylphenyl- ⁇ -naphthylamine, hexylphenyl- ⁇ -naphthylamine, octylphenyl- ⁇ -naphthylamine, and nonylphenyl- ⁇ -naphthylamine. These antioxidants may be used alone or in combination of two or more.
- the content of the antioxidant is preferably 0.01 to 5.0% by mass, more preferably 0.02 to 3.0% by mass, and even more preferably 0.05 to 2.0% by mass, based on the total amount of the heat treatment oil.
- cooling improver examples include imide-based dispersants such as boron-containing alkenyl succinimides, and mono- or di-carboxylic acid amides typified by fatty acids or succinic acid. These cooling improvers may be used alone or in combination of two or more.
- the content of the coolability improver is preferably 0.05% by mass to 5.0% by mass, more preferably 0.1% by mass to 3.0% by mass, and even more preferably 0.3% by mass to 2.0% by mass, based on the total amount of the heat treatment oil.
- the content of the vapor film breaker in the heat treatment oil of this embodiment is preferably less than 3 mass%, more preferably less than 1 mass%, even more preferably less than 0.1 mass%, even more preferably less than 0.01 mass%, and even more preferably no vapor film breaker is contained, based on the total amount of the heat treatment oil.
- flash point> The properties of the heat-treated oil of this embodiment are not particularly limited, but it is preferable that the flash point be 130°C or higher, more preferably 140°C or higher, even more preferably 150°C or higher, and even more preferably 160°C or higher.
- the flash point of the polyol ester (A) means a value measured by the Cleveland Open Chamber method (C.O.C. method) in accordance with K2265-4:2007.
- the 40°C kinematic viscosity of the heat treatment oil of this embodiment is preferably 1.0 mm 2 /s or more and 40 mm 2 /s or less, more preferably 2.5 mm 2 /s or more and 30 mm 2 /s or less, and even more preferably 3.0 mm 2 /s or more and 20 mm 2 /s or less.
- the kinematic viscosity at 40°C of the polyol ester (A) means a value measured in accordance with JIS K2283:2000.
- the volatility of the heat-treated oil of this embodiment can be evaluated by the method described in the examples below.
- ⁇ Cooling property> The cooling ability of the heat treatment oil of this embodiment can be evaluated by using the quench intensity (H value) according to the method described in the examples below.
- the H value can be calculated from the cooling time from 800°C to 300°C in the cooling curve specified in JIS K2242:2012.
- the H value of the heat treatment oil of this embodiment is preferably 0.095 cm ⁇ 1 or more, more preferably 0.100 cm ⁇ 1 or more, even more preferably 0.105 cm ⁇ 1 or more, still more preferably 0.110 cm ⁇ 1 or more, and even more preferably 0.120 cm ⁇ 1 or more.
- the heat-treated oil of this embodiment can be evaluated for its characteristic number of seconds by the method described in the examples below.
- the characteristic number of seconds is preferably 10 seconds or less, more preferably 8.0 seconds or less, even more preferably 7.0 seconds or less, still more preferably 6.0 seconds or less, and even more preferably 5.0 seconds or less.
- the method for manufacturing a metal component of this embodiment includes a quenching step in which a heated metal component is immersed in the heat treatment oil and cooled.
- the quenching temperature in the quenching step is preferably 400 to 1500°C, more preferably 500 to 1400°C, and even more preferably 600 to 1200°C.
- the method for manufacturing a metal component of this embodiment preferably includes a tempering step in which the metal component is reheated after the quenching step without being washed. By subjecting the quenched metal component to the tempering step as is in this way, the washing step can be omitted, improving productivity.
- the heat treatment oil of this embodiment has excellent volatility, particularly under the temperature conditions of the tempering step, and can therefore be evaporated from the metal component during the tempering step.
- the heating temperature in the tempering step can be appropriately set depending on the hardness and toughness of the target metal member, but is, for example, about 150 to 600°C.
- the heat treatment oil of this embodiment can be used for heat treatments such as quenching, tempering, annealing, and normalizing. Furthermore, since the heat treatment oil of this embodiment has excellent cooling and evaporating properties, the heat treatment oil of this embodiment can be suitably used in heat treatments in which cleaning of metal components is not required after the heat treatment, and can be particularly suitably used as a quenching oil in which cleaning of metal components is not required after quenching.
- compositions and evaluation results of the heat-treated oils of Examples 1 to 4 and Comparative Examples 1 to 6 are shown in Table 1.
- the heat-treated oils of Examples 1 to 4 which used as base oils polyol esters (A) of dihydric or trihydric polyhydric alcohols having 1 to 10 carbon atoms and monohydric fatty acids having 2 to 12 carbon atoms, had excellent volatility, a relatively short characteristic time in seconds, and a relatively high H value.
- the heat-treated oil of Comparative Example 1 which used a polyol ester (A'1) of a polyhydric alcohol and a fatty acid having 18 carbon atoms as the base oil
- the heat-treated oil of Comparative Example 2 which used a polyol ester (A'2) of a tetrahydric polyhydric alcohol and a fatty acid
- the heat-treated oils of Comparative Examples 3 to 5 which used dibasic acid esters, had low volatility and required cleaning after heat treatment.
- the heat-treated oil of Comparative Example 6 which used a monoester as the base oil, also had a long characteristic time and a low H value.
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Abstract
Description
本発明は、熱処理油に関する。 The present invention relates to heat treatment oil.
金属材料の焼入れ等の熱処理加工は、通常熱処理液を用いて金属材料に所望の硬さを付与するために行われる。そのため、熱処理液には、金属材料の硬さを高め得る、優れた冷却性能を有することが必要である。
冷却能力に非常に優れた液体は水であるが、水系の熱処理液は、冷却性能が高過ぎて金属材料に焼割れが生ずる危険性があり、焼入れ歪みも大きい。そのため、金属材料の焼入れ等の熱処理加工では、油系の熱処理液、すなわち熱処理油が一般的に使用されている。
Heat treatment processes such as quenching of metal materials are usually carried out using a heat treatment liquid to impart a desired hardness to the metal material, and therefore the heat treatment liquid must have excellent cooling performance to increase the hardness of the metal material.
Water is a liquid with excellent cooling capacity, but water-based heat treatment liquids have the risk of causing quenching cracks in metal materials due to their excessive cooling capacity, and they also cause significant quenching distortion. For this reason, oil-based heat treatment liquids, i.e., heat treatment oils, are generally used in heat treatment processes such as quenching of metal materials.
熱処理油の冷却性を示す指標としては、JIS K2242:2012で規定される冷却曲線において、800℃から300℃までの冷却時間から算出する、焼入強烈度(H値)が広く用いられている。 The quench intensity (H value), calculated from the cooling time from 800°C to 300°C on the cooling curve specified in JIS K2242:2012, is widely used as an indicator of the cooling ability of heat treatment oil.
また、金属材料の焼入れに関し、加熱された金属材料を熱処理油に投入した場合、冷却速度は一定ではなく、通常以下の(1)~(3)の三つの段階を経て冷却される。
(1)金属材料が熱処理油の蒸気で包まれる第1段階(蒸気膜段階)。
(2)蒸気膜が破れて沸騰が起こる第2段階(沸騰段階)。
(3)金属材料の温度が熱処理油の沸点以下となり、対流により熱が奪われる第3段階(対流段階)。
上記の三つの段階のうち、冷却速度は第2段階の沸騰段階が最も大きい。そして、第1段階の蒸気膜段階が終了するまでの時間(JIS K2242:2012に準拠した冷却性試験における「特性秒数」)が長いと、焼入れ歪を招きやすい。
Regarding quenching of metal materials, when heated metal materials are immersed in heat treatment oil, the cooling rate is not constant, and they are usually cooled through the following three stages (1) to (3).
(1) The first stage (vapor film stage) in which the metal material is enveloped in heat treatment oil vapor.
(2) The second stage (boiling stage) in which the vapor film breaks and boiling occurs.
(3) The third stage (convection stage) occurs when the temperature of the metal material drops below the boiling point of the heat treatment oil and heat is removed by convection.
Of the three stages, the cooling rate is greatest in the second boiling stage. If the time until the first vapor film stage ends (the "characteristic number of seconds" in the cooling test in accordance with JIS K2242:2012) is long, quench distortion is likely to occur.
一方、金属材料に対し焼入れを行うと硬さは向上するが、さらに粘り強さを付与すべく、再度加熱する焼戻し処理を行うことがある。この際、焼入れ後の金属材料には焼入れ油が付着しているため、これを除去すべく洗浄処理を施した上で焼戻し処理を行うことが一般的であるが、生産性を改善する観点からは、洗浄処理の軽減又は省略について検討がなされている。
例えば、特許文献1には、焼入れ処理後の水系洗浄性が良好なものとして、複数種の金属石鹸を用いた熱処理油に関する発明が開示されており、また特許文献2には、熱処理油を気化させるために、減圧乾燥室を設けた装置に関する発明が開示されている。
On the other hand, although quenching metal materials improves their hardness, they may be subjected to a tempering process in which they are reheated to further impart toughness. In this case, since quenching oil adheres to the metal material after quenching, it is common to perform a cleaning process to remove this before performing the tempering process. However, from the perspective of improving productivity, studies are being conducted to reduce or omit the cleaning process.
For example, Patent Document 1 discloses an invention relating to a heat treatment oil using multiple types of metal soaps, which has good aqueous cleanability after quenching, and Patent Document 2 discloses an invention relating to an apparatus equipped with a reduced pressure drying chamber for vaporizing the heat treatment oil.
しかしながら、特許文献1に記載の熱処理油を用いたとしても、完全に洗浄処理を省略することができず、生産性の観点では課題が残る。
特許文献2に記載の装置も、既存の熱処理装置の入れ替えが必要となる上、用いる熱処理油によっては蒸発性が不十分となる虞がある。
However, even if the heat treatment oil described in Patent Document 1 is used, the cleaning treatment cannot be completely omitted, and problems remain from the viewpoint of productivity.
The device described in Patent Document 2 also requires replacement of the existing heat treatment device, and there is a risk that the evaporation rate may be insufficient depending on the heat treatment oil used.
そこで本発明においては、既存の熱処理設備を利用しつつ、熱処理後の洗浄処理を省略可能とする観点から、冷却性と蒸発性とを両立可能な熱処理油を提供することを目的とする。 The present invention therefore aims to provide a heat treatment oil that combines cooling and evaporative properties, allowing existing heat treatment equipment to be used while eliminating the need for post-heat treatment cleaning.
本発明者らは、基油として特定のモノエステルを含む熱処理油が、上記課題を解決し得ることを見出し、本発明を完成させた。 The inventors discovered that heat-treated oil containing a specific monoester as a base oil can solve the above problems, leading to the completion of the present invention.
即ち、本発明は、下記[1]~[10]を提供する。
[1] 基油としてポリオールエステル(A)を含む熱処理油であって、前記ポリオールエステル(A)が、2価又は3価の、炭素数1~10の多価アルコールと、炭素数2~12の1価の脂肪酸とのポリオールエステルである、熱処理油。
[2] 前記多価アルコールが、炭素数2~6のものである、上記[1]に記載の熱処理油。
[3] 前記脂肪酸が、炭素数3~12のものである、上記[1]又は[2]に記載の熱処理油。
[4] 前記ポリオールエステル(A)の含有量が、前記熱処理油の全量基準で、50質量%以上である上記[1]~[3]のいずれか1つに記載の熱処理油。
[5] 引火点が150℃以上である、上記[1]~[4]のいずれか1つに記載の熱処理油。
[6] 焼入油として用いられる、上記[1]~[5]のいずれか1つに記載の熱処理油。
[7] 加熱した金属部材を、上記[1]~[6]のいずれか1つに記載の熱処理油に浸漬して冷却する焼入れ工程を含む金属部材の製造方法。
[8] 前記焼入れ工程における焼入れ温度が、500~1400℃である上記[7]に記載の金属部材の製造方法。
[9] 前記焼入れ工程後に、金属部材の洗浄を行わずに、再度加熱する焼戻し工程を含む上記[7]又は[8]に記載の金属部材の製造方法。
[10] 前記焼戻し工程における加熱温度が150~600℃である上記[9]に記載の金属部材の製造方法。
That is, the present invention provides the following [1] to [10].
[1] A heat-treated oil containing a polyol ester (A) as a base oil, wherein the polyol ester (A) is a polyol ester of a dihydric or trihydric polyhydric alcohol having 1 to 10 carbon atoms and a monohydric fatty acid having 2 to 12 carbon atoms.
[2] The heat treatment oil according to [1] above, wherein the polyhydric alcohol has 2 to 6 carbon atoms.
[3] The heat-treated oil according to [1] or [2] above, wherein the fatty acid has 3 to 12 carbon atoms.
[4] The heat treatment oil according to any one of [1] to [3], wherein the content of the polyol ester (A) is 50 mass% or more based on the total amount of the heat treatment oil.
[5] The heat-treated oil according to any one of [1] to [4] above, having a flash point of 150°C or higher.
[6] The heat treatment oil according to any one of the above [1] to [5], which is used as a quenching oil.
[7] A method for manufacturing a metal component, comprising a quenching step of immersing a heated metal component in the heat treatment oil according to any one of [1] to [6] above and cooling the component.
[8] The method for producing a metal member according to the above [7], wherein the quenching temperature in the quenching step is 500 to 1400°C.
[9] The method for manufacturing a metal member according to the above [7] or [8], further comprising a tempering step of reheating the metal member without cleaning it after the quenching step.
[10] The method for producing a metal member according to the above [9], wherein the heating temperature in the tempering step is 150 to 600°C.
本発明によれば、冷却性と蒸発性とを両立可能な熱処理油を提供することが可能になる。 The present invention makes it possible to provide a heat treatment oil that has both cooling properties and evaporative properties.
本明細書に記載された数値範囲の上限値及び下限値は任意に組み合わせることができる。例えば、数値範囲として「A~B」及び「C~D」が記載されている場合、「A~D」及び「C~B」の数値範囲も、本発明の範囲に含まれる。
また、本明細書に記載された数値範囲「下限値~上限値」は、特に断りのない限り、下限値以上、上限値以下であることを意味する。
また、本明細書において、実施例の数値は、上限値又は下限値として用いられ得る数値である。
The upper and lower limits of the ranges described herein can be combined in any way. For example, when ranges "A to B" and "C to D" are described, the ranges "A to D" and "C to B" are also included in the scope of the present invention.
Furthermore, unless otherwise specified, the numerical range "from the lower limit to the upper limit" described in this specification means that the range is equal to or greater than the lower limit and equal to or less than the upper limit.
In this specification, the numerical values in the examples are numerical values that can be used as upper or lower limit values.
[熱処理油]
本実施形態の熱処理油は、基油としてポリオールエステル(A)を含む熱処理油であって、前記ポリオールエステル(A)は、2価又は3価の、炭素数1~10の多価アルコールと、炭素数2~12の1価の脂肪酸とのポリオールエステルである。
[Heat treatment oil]
The heat treatment oil of this embodiment is a heat treatment oil containing a polyol ester (A) as a base oil, and the polyol ester (A) is a polyol ester of a divalent or trivalent polyhydric alcohol having 1 to 10 carbon atoms and a monovalent fatty acid having 2 to 12 carbon atoms.
上記課題を解決すべく、本発明者らが鋭意検討した結果、熱処理油が基油として上記特定のポリオールエステル(A)を含むと、焼入れ処理などの熱処理を行う際の冷却性を確保しつつ、熱処理後に洗浄をせずとも、焼戻しの際に揮発させることができる程度の蒸発性を示すため、熱処理後の洗浄が不要となることを見出した。 In order to solve the above problems, the inventors conducted extensive research and discovered that when a heat treatment oil contains the above-mentioned specific polyol ester (A) as a base oil, it ensures cooling properties during heat treatments such as quenching, while exhibiting volatility to the extent that it can be evaporated during tempering without washing after heat treatment, making washing after heat treatment unnecessary.
本実施形態の熱処理油は、上記ポリオールエステル(A)のみからなるものであってもよいが、本発明の効果を損なわない範囲で、ポリオールエステル(A)以外の他の成分を含有してもよい。
本実施形態の熱処理油が添加剤を含む場合、ポリオールエステル(A)及び添加剤の合計含有量は、当該熱処理油の全量(100質量%)基準で、好ましくは60質量%以上、より好ましくは70質量%以上、更に好ましくは80質量%以上、より更に好ましくは90質量%以上である。また、通常100質量%以下、好ましくは100質量%未満、より好ましくは99質量%以下、更に好ましくは98質量%以下である。
The heat treatment oil of this embodiment may consist solely of the above polyol ester (A), but may also contain other components other than the polyol ester (A) as long as the effects of the present invention are not impaired.
When the heat-treated oil of this embodiment contains additives, the total content of the polyol ester (A) and the additives is preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and even more preferably 90% by mass or more, based on the total amount (100% by mass) of the heat-treated oil. Also, it is usually 100% by mass or less, preferably less than 100% by mass, more preferably 99% by mass or less, and even more preferably 98% by mass or less.
<ポリオールエステル(A)>
本実施形態の熱処理油は、基油としてポリオールエステル(A)を含有する。
本実施形態において、前記ポリオールエステル(A)は、2価又は3価の、炭素数1~10の多価アルコールと、炭素数2~12の1価の脂肪酸とのポリオールエステルである。
前記1価の脂肪酸として炭素数2以上のものを用いると、得られるポリオールエステル(A)の熱処理時における冷却性が良好となる。また、前記1価の脂肪酸として炭素数12以下のものを用い、かつ、前記多価アルコールとして2価又は3価のものを用いると、得られるポリオールエステル(A)の蒸発性が良好となり、熱処理後の洗浄処理を省略可能となるため生産性に優れる。
さらに、本実施形態の熱処理油は、前記ポリオールエステル(A)を含有することで、二塩基酸とアルコールとのジエステルを含有するものと比較して、蒸発性に優れる。
<Polyol ester (A)>
The heat treatment oil of this embodiment contains a polyol ester (A) as a base oil.
In this embodiment, the polyol ester (A) is a polyol ester of a dihydric or trihydric polyhydric alcohol having 1 to 10 carbon atoms and a monohydric fatty acid having 2 to 12 carbon atoms.
When the monovalent fatty acid has two or more carbon atoms, the resulting polyol ester (A) has good cooling properties during heat treatment. When the monovalent fatty acid has 12 or less carbon atoms and the polyhydric alcohol is a dihydric or trihydric alcohol, the resulting polyol ester (A) has good volatility and can omit a washing treatment after heat treatment, resulting in excellent productivity.
Furthermore, since the heat treatment oil of this embodiment contains the polyol ester (A), it has superior volatility compared to one containing a diester of a dibasic acid and an alcohol.
(多価アルコール)
本実施形態において、前記多価アルコールは、ポリオールエステル(A)を構成するアルコール成分であり、2価又は3価であって、かつ、炭素数1~10のものであればよい。
前記多価アルコールは、直鎖状、分岐状、環状のいずれであってもよく、飽和、不飽和のいずれであってもよいが、直鎖状又は分岐状のものが好ましく、直鎖状又は分岐状であって、かつ、飽和のものがより好ましい。
また前記多価アルコールとしては、炭素数2~8のものが好ましく、炭素数2~6のものがより好ましく、炭素数3~6のものが更に好ましい。
(Polyhydric alcohol)
In this embodiment, the polyhydric alcohol is an alcohol component constituting the polyol ester (A), and may be dihydric or trihydric and have 1 to 10 carbon atoms.
The polyhydric alcohol may be linear, branched, or cyclic, and may be saturated or unsaturated, but is preferably linear or branched, and more preferably linear or branched and saturated.
The polyhydric alcohol preferably has 2 to 8 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 3 to 6 carbon atoms.
前記多価アルコールの具体例としては、例えば、エチレングリコ-ル、プロピレングリコ-ル、ブチレングリコール、2-メチル-1,3-プロパンジオール、ペンタンジオール、ネオペンチルグリコール、ヘキサンジオール、2-エチル-2-メチル-1,3-プロパンジオール、ヘプタンジオール、2-メチル-2-プロピル-1,3-プロパンジオール、2,2-ジエチル-1,3-プロパンジオール、オクタンジオール、ノナンジオール、デカンジオール等の2価アルコール;グリセリン、トリメチロールエタン、ジトリメチロールエタン、トリメチロールプロパン等の3価のアルコール等が好ましく挙げられる。
これらの中でも、冷却性と蒸発性を両立可能とする観点から、ネオペンチルグリコール及びグリセリンから選択される少なくとも一方を用いることがより好ましい。
なお、前記多価アルコールは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
Specific examples of the polyhydric alcohol preferably include dihydric alcohols such as ethylene glycol, propylene glycol, butylene glycol, 2-methyl-1,3-propanediol, pentanediol, neopentyl glycol, hexanediol, 2-ethyl-2-methyl-1,3-propanediol, heptanediol, 2-methyl-2-propyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, octanediol, nonanediol, and decanediol; and trihydric alcohols such as glycerin, trimethylolethane, ditrimethylolethane, and trimethylolpropane.
Among these, it is more preferable to use at least one selected from neopentyl glycol and glycerin, from the viewpoint of achieving both cooling properties and evaporation properties.
The polyhydric alcohols may be used alone or in combination of two or more.
(脂肪酸)
本実施形態において、前記炭素数2~12の1価の脂肪酸は、ポリオールエステル(A)を構成する酸成分である。
前記1価の脂肪酸としては、炭素数3~12のものが好ましく、炭素数5~12のものがより好ましく、炭素数5~10のものが更に好ましい。
(fatty acid)
In this embodiment, the monovalent fatty acid having 2 to 12 carbon atoms is an acid component constituting the polyol ester (A).
The monovalent fatty acid preferably has 3 to 12 carbon atoms, more preferably 5 to 12 carbon atoms, and even more preferably 5 to 10 carbon atoms.
ポリオールエステル(A)を構成する前記脂肪酸は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
前記脂肪酸は、直鎖飽和脂肪酸であってもよく、直鎖不飽和脂肪酸であってもよく、分岐飽和脂肪酸であっても、分岐不飽和脂肪酸であってもよい。したがって、前記脂肪酸は、直鎖飽和脂肪酸、直鎖不飽和脂肪酸、分岐飽和脂肪酸、及び分岐不飽和脂肪酸から選択される1種以上であってもよく、好ましくは直鎖飽和脂肪酸及び分岐飽和脂肪酸から選択される1種以上である。
The fatty acids constituting the polyol ester (A) may be used singly or in combination of two or more.
The fatty acid may be a linear saturated fatty acid, a linear unsaturated fatty acid, a branched saturated fatty acid, or a branched unsaturated fatty acid. Therefore, the fatty acid may be one or more selected from a linear saturated fatty acid, a linear unsaturated fatty acid, a branched saturated fatty acid, and a branched unsaturated fatty acid, and is preferably one or more selected from a linear saturated fatty acid and a branched saturated fatty acid.
直鎖飽和脂肪酸の具体例としては、例えば、酢酸、プロパン酸、ブタン酸、ペンタン酸、ヘキサン酸、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、ウンデカン酸、ドデカン酸等が挙げられる。
これらは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
Specific examples of straight-chain saturated fatty acids include acetic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, and dodecanoic acid.
These may be used alone or in combination of two or more.
分岐飽和脂肪酸の具体例としては、例えば、2-エチルヘキサン酸、イソデカン酸、2-メチルデカン酸等が挙げられる。
これらの中でも、2-エチルヘキサン酸が好ましい。
Specific examples of branched saturated fatty acids include 2-ethylhexanoic acid, isodecanoic acid, and 2-methyldecanoic acid.
Of these, 2-ethylhexanoic acid is preferred.
本実施形態の熱処理油において、前記ポリオールエステル(A)は、基油として機能する。
本実施形態の熱処理油において、前記ポリオールエステル(A)の含有量は、熱処理油の全量(100質量%)基準で、好ましくは50質量%以上、より好ましくは70質量%以上、更に好ましくは80質量%以上、より更に好ましくは90質量%以上、更になお好ましくは95質量%以上、一層好ましくは100質量%である。なお、ポリオールエステル(A)の含有量は、熱処理油の全量(100質量%)基準で、100質量%以下であってもよい。
In the heat treatment oil of this embodiment, the polyol ester (A) functions as a base oil.
In the heat treatment oil of this embodiment, the content of the polyol ester (A) is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, still more preferably 90% by mass or more, even more preferably 95% by mass or more, and even more preferably 100% by mass, based on the total amount (100% by mass) of the heat treatment oil. Note that the content of the polyol ester (A) may be 100% by mass or less, based on the total amount (100% by mass) of the heat treatment oil.
ポリオールエステル(A)は、部分エステルであってもよく、完全エステルであってもよいが、蒸発性と冷却性とを向上させる観点等から、完全エステルを含むことが好ましい。
本実施形態において、ポリオールエステル(A)中の完全エステルの含有量は、好ましくは50質量%~100質量%、より好ましくは60質量%~100質量%、更に好ましくは70質量%~100質量%、より更に好ましくは80質量%~100質量%、更になお好ましくは90質量%~100質量%、一層好ましくは95質量%~100質量%である。
The polyol ester (A) may be a partial ester or a complete ester, but preferably contains a complete ester from the viewpoint of improving evaporation and cooling properties.
In the present embodiment, the content of complete esters in the polyol ester (A) is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass, even more preferably 70% by mass to 100% by mass, still more preferably 80% by mass to 100% by mass, even more preferably 90% by mass to 100% by mass, and even more preferably 95% by mass to 100% by mass.
(ポリオールエステル(A)の動粘度)
ポリオールエステル(A)の40℃動粘度は、冷却性と蒸発性とを両立する観点から、好ましくは1.0mm2/s以上40mm2/s以下、より好ましくは1.0mm2/s以上30mm2/s以下、更に好ましくは2.5mm2/s以上30mm2/s以下、特に好ましくは2.5mm2/s以上25mm2/s以下である。
なお、本明細書において、ポリオールエステル(A)の40℃動粘度は、JIS K2283:2000に準拠して測定される値を意味する。
(Kinematic Viscosity of Polyol Ester (A))
From the viewpoint of achieving both cooling properties and evaporativity, the kinematic viscosity at 40°C of the polyol ester (A) is preferably 1.0 mm 2 /s or more and 40 mm 2 /s or less, more preferably 1.0 mm 2 /s or more and 30 mm 2 /s or less, even more preferably 2.5 mm 2 /s or more and 30 mm 2 /s or less, and particularly preferably 2.5 mm 2 /s or more and 25 mm 2 /s or less.
In this specification, the kinematic viscosity at 40°C of the polyol ester (A) means a value measured in accordance with JIS K2283:2000.
<ポリオールエステル(A)の製造方法>
ポリオールエステル(A)の製造方法は、特に制限されず、例えば、前記多価アルコールと、1価の脂肪酸とを組合せて反応させて、定法によりエステル化を行うことにより、製造することができる。
<Method for producing polyol ester (A)>
The method for producing the polyol ester (A) is not particularly limited, and the polyol ester (A) can be produced, for example, by combining and reacting the polyhydric alcohol with a monohydric fatty acid, and then esterifying the resulting mixture by a conventional method.
<ポリオールエステル(A)以外の他の基油>
本実施形態の熱処理油は、ポリオールエステル(A)以外の他の基油をさらに含有してもよく、含有していなくてもよい。
ポリオールエステル(A)以外の他の基油としては、例えば、ポリオールエステル(A)には該当しない合成油、及び鉱油からなる群から選択される1種以上が挙げられる。
<Base oils other than polyol ester (A)>
The heat treatment oil of the present embodiment may or may not further contain a base oil other than the polyol ester (A).
Examples of base oils other than the polyol ester (A) include one or more selected from the group consisting of synthetic oils that do not fall under the category of the polyol ester (A) and mineral oils.
ポリオールエステル(A)には該当しない合成油としては、例えば、ポリビニルエーテル類;ポリアルキレングリコール類;ポリアルキレングリコール又はそのモノエーテルとポリビニルエーテルとの共重合体;モノエステル類;ポリオールエステル類;ポリオールエステル(A)には該当しないポリオールエステル類:ポリエステル類;ポリカーボネート類;α-オレフィンオリゴマーの水素化物;脂環式炭化水素化合物;アルキル化芳香族炭化水素化合物;フィシャートロプシュプロセス等により製造されるGTL WAX(ガストゥリキッド ワックス)を異性化することによって製造されるGTL基油;等が挙げられる。
なお、合成油は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
Examples of synthetic oils that do not fall under the category of polyol ester (A) include polyvinyl ethers; polyalkylene glycols; copolymers of polyalkylene glycol or its monoether with polyvinyl ether; monoesters; polyol esters; polyol esters that do not fall under the category of polyol ester (A): polyesters; polycarbonates; hydrogenated α-olefin oligomers; alicyclic hydrocarbon compounds; alkylated aromatic hydrocarbon compounds; GTL base oils produced by isomerizing GTL WAX (gas-to-liquid wax) produced by the Fischer-Tropsch process or the like; and the like.
The synthetic oils may be used alone or in combination of two or more.
本発明の効果をより発揮させやすくする観点から、ポリオールエステル(A)には該当しない合成油の含有量は、少ないことが好ましい。具体的には、ポリオールエステル(A)には該当しない合成油の含有量としては、ポリオールエステル(A)100質量部に対して、好ましくは40質量部未満、より好ましくは10質量部未満、更に好ましくは1質量部未満、より更に好ましくはポリオールエステル(A)には該当しない合成油を含まないことである。 In order to more easily achieve the effects of the present invention, it is preferable that the content of synthetic oils that do not fall under the category of polyol ester (A) is small. Specifically, the content of synthetic oils that do not fall under the category of polyol ester (A) is preferably less than 40 parts by mass, more preferably less than 10 parts by mass, even more preferably less than 1 part by mass, per 100 parts by mass of polyol ester (A), and even more preferably no synthetic oils that do not fall under the category of polyol ester (A).
鉱油としては、例えば、パラフィン系原油、中間基系原油、ナフテン系原油等の原油を常圧蒸留して得られる常圧残油;これらの常圧残油を減圧蒸留して得られる留出油;当該留出油を、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、接触脱ろう、水素化精製等の処理を1つ以上施して得られる鉱油;ワックス異性化鉱油等が挙げられる。
なお、鉱油は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
Examples of mineral oils include atmospheric residues obtained by atmospheric distillation of crude oils such as paraffinic crude oil, intermediate crude oil, and naphthenic crude oil; distillates obtained by vacuum distillation of these atmospheric residues; mineral oils obtained by subjecting the distillates to one or more treatments such as solvent deasphalting, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, and hydrorefining; and wax isomerized mineral oils.
The mineral oils may be used alone or in combination of two or more.
本発明の効果をより発揮させやすくする観点から、鉱油の含有量は、少ないことが好ましい。鉱油は本実施形態のポリオールエステル(A)よりも分子量の分布が広いため、低分子量の成分を含有する。低分子量の成分は、蒸発性が高いため、蒸発しやすい。その結果、熱処理油の蒸気膜段階が終了するまでの時間(特性秒数)が長くなってしまうことから、少ない方が好ましい。
鉱油の含有量としては、上記の観点から、ポリオールエステル(A)100質量部に対して、好ましくは10質量部未満、より好ましくは1質量部未満、更に好ましくは0.1質量部未満、より更に好ましくは鉱油を含まないことである。
From the viewpoint of more easily achieving the effects of the present invention, the mineral oil content is preferably low. Mineral oil has a wider molecular weight distribution than the polyol ester (A) of this embodiment, and therefore contains low molecular weight components. Low molecular weight components are highly volatile and therefore easily evaporate. As a result, the time (characteristic seconds) until the vapor film stage of the heat treatment oil is completed becomes longer, so a low content is preferable.
From the above viewpoints, the content of the mineral oil is preferably less than 10 parts by mass, more preferably less than 1 part by mass, even more preferably less than 0.1 parts by mass, and even more preferably no mineral oil is contained, relative to 100 parts by mass of the polyol ester (A).
<添加剤>
本実施形態の熱処理油は、所望により、熱処理油において慣用されている添加剤を配合してもよい。添加剤としては、例えば、光輝性改良剤、酸化防止剤、冷却性向上剤等が挙げられる。
添加剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
<Additives>
The heat treatment oil of this embodiment may contain additives commonly used in heat treatment oils, such as glitter improvers, antioxidants, and cooling improvers, if desired.
The additives may be used alone or in combination of two or more.
(光輝性改良剤)
本実施形態の熱処理油が光輝性改良剤を含む場合、外観の光輝性を向上させることができる。
光輝性改良剤としては、例えば、油脂;アルキルコハク酸の完全エステル及びアルキルコハク酸イミド並びにこれらの誘導体;アルケニルコハク酸の完全エステル、アルケニルコハク酸イミド、並びにこれらの誘導体;置換ヒドロキシ芳香族カルボン酸エステル(完全エステル)、その誘導体等が挙げられる。
具体的には、例えば、ポリブテニルコハク酸イミド、ポリイソブテニルコハク酸イミド、ペンタデセニルコハク酸等が挙げられる。
これらの光輝性改良剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
光輝性改良剤の含有量は、熱処理油の全量基準で、好ましくは0.1質量%~5.0質量%、より好ましくは0.3質量%~3.0質量%、更に好ましくは0.4質量%~2.5質量%である。
(gloss improver)
When the heat treatment oil of this embodiment contains a glitter improver, the glitter of the appearance can be improved.
Examples of glitter improvers include fats and oils; complete esters of alkylsuccinic acid, alkylsuccinimides and derivatives thereof; complete esters of alkenylsuccinic acid, alkenylsuccinimides and derivatives thereof; substituted hydroxyaromatic carboxylic acid esters (complete esters) and derivatives thereof.
Specific examples include polybutenyl succinimide, polyisobutenyl succinimide, and pentadecenyl succinic acid.
These glitter improvers may be used alone or in combination of two or more.
The content of the glitter improver is preferably 0.1 to 5.0% by mass, more preferably 0.3 to 3.0% by mass, and even more preferably 0.4 to 2.5% by mass, based on the total amount of the heat treatment oil.
(酸化防止剤)
酸化防止剤としては、例えば、フェノール系酸化防止剤、アミン系酸化防止剤等が挙げられる。
フェノール系酸化防止剤としては、例えば、2,6-ジ-tert-ブチル-パラクレゾール、2,6-ジ-tert-ブチル-4-エチルフェノール、2,4,6-トリ-tert-ブチルフェノール、2,6-ジ-tert-ブチル-4-ヒドロキシメチルフェノール、2,6-ジ-tert-ブチルフェノール、2,4-ジメチル-6-tert-ブチルフェノール、2,6-ジ-tert-ブチル-4-(N,N-ジメチルアミノメチル)フェノール、2,6-ジ-tert-アミル-4-メチルフェノール、n-オクタデシル-3-(4-ヒドロキシ-3,5-ジ-tert-ブチルフェニル)プロピオネート等の単環フェノール類;4,4’-メチレンビス(2,6-ジ-tert-ブチルフェノール)、4,4’-イソプロピリデンビス(2,6-ジ-tert-ブチルフェノール)、2,2’-メチレンビス(4-メチル-6-tert-ブチルフェノール)、4,4’-ビス(2,6-ジ-tert-ブチルフェノール)、4,4’-ビス(2-メチル-6-tert-ブチルフェノール)、2,2’-メチレンビス(4-エチル-6-tert-ブチルフェノール)、4,4’-ブチリデンビス(3-メチル-6-tert-ブチルフェノール)等の多環フェノール類;等が挙げられる。
アミン系酸化防止剤としては、例えば、ジフェニルアミン系酸化防止剤、ナフチルアミン系酸化防止剤等が挙げられる。
ジフェニルアミン系酸化防止剤としては、例えば、炭素数3~20のアルキル基を有するアルキル化ジフェニルアミン等が挙げられ、具体的には、ジフェニルアミン、モノオクチルジフェニルアミン、モノノニルジフェニルアミン、4,4’-ジブチルジフェニルアミン、4,4’-ジヘキシルジフェニルアミン、4,4’-ジオクチルジフェニルアミン、4,4’-ジノニルジフェニルアミン、テトラブチルジフェニルアミン、テトラヘキシルジフェニルアミン、テトラオクチルジフェニルアミン、テトラノニルジフェニルアミン等が挙げられる。
ナフチルアミン系酸化防止剤としては、例えば、炭素数3~20のアルキル置換フェニル-α-ナフチルアミン等が挙げられ、具体的には、α-ナフチルアミン、フェニル-α-ナフチルアミン、ブチルフェニル-α-ナフチルアミン、ヘキシルフェニル-α-ナフチルアミン、オクチルフェニル-α-ナフチルアミン、ノニルフェニル-α-ナフチルアミン等が挙げられる。
これらの酸化防止剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
酸化防止剤の含有量は、熱処理油の全量基準で、好ましくは0.01質量%~5.0質量%、より好ましくは0.02質量%~3.0質量%、更に好ましくは0.05質量%~2.0質量%である。
(antioxidant)
Examples of the antioxidant include phenol-based antioxidants and amine-based antioxidants.
Examples of phenolic antioxidants include 2,6-di-tert-butyl-paracresol, 2,6-di-tert-butyl-4-ethylphenol, 2,4,6-tri-tert-butylphenol, 2,6-di-tert-butyl-4-hydroxymethylphenol, 2,6-di-tert-butylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-4-(N,N-dimethylaminomethyl)phenol, 2,6-di-tert-amyl-4-methylphenol, and n-octadecyl-3-(4-hydroxy-3,5-di-tert-butylphenyl). monocyclic phenols such as propionate; and polycyclic phenols such as 4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-isopropylidenebis(2,6-di-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 4,4'-bis(2,6-di-tert-butylphenol), 4,4'-bis(2-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butylphenol), and 4,4'-butylidenebis(3-methyl-6-tert-butylphenol).
Examples of the amine-based antioxidant include diphenylamine-based antioxidants and naphthylamine-based antioxidants.
Examples of diphenylamine antioxidants include alkylated diphenylamines having an alkyl group having 3 to 20 carbon atoms, and specific examples thereof include diphenylamine, monooctyldiphenylamine, monononyldiphenylamine, 4,4'-dibutyldiphenylamine, 4,4'-dihexyldiphenylamine, 4,4'-dioctyldiphenylamine, 4,4'-dinonyldiphenylamine, tetrabutyldiphenylamine, tetrahexyldiphenylamine, tetraoctyldiphenylamine, and tetranonyldiphenylamine.
Examples of naphthylamine antioxidants include alkyl-substituted phenyl-α-naphthylamines having 3 to 20 carbon atoms, and specific examples thereof include α-naphthylamine, phenyl-α-naphthylamine, butylphenyl-α-naphthylamine, hexylphenyl-α-naphthylamine, octylphenyl-α-naphthylamine, and nonylphenyl-α-naphthylamine.
These antioxidants may be used alone or in combination of two or more.
The content of the antioxidant is preferably 0.01 to 5.0% by mass, more preferably 0.02 to 3.0% by mass, and even more preferably 0.05 to 2.0% by mass, based on the total amount of the heat treatment oil.
(冷却性向上剤)
冷却性向上剤としては、例えば、ホウ素含有アルケニルコハク酸イミド類等のイミド系分散剤、脂肪酸あるいはコハク酸で代表される一価又は二価カルボン酸アミド類等が挙げられる。
これらの冷却性向上剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
冷却性向上剤の含有量は、熱処理油の全量基準で、好ましくは0.05質量%~5.0質量%、より好ましくは0.1質量%~3.0質量%、更に好ましくは0.3質量%~2.0質量%である。
(Cooling agent)
Examples of the cooling improver include imide-based dispersants such as boron-containing alkenyl succinimides, and mono- or di-carboxylic acid amides typified by fatty acids or succinic acid.
These cooling improvers may be used alone or in combination of two or more.
The content of the coolability improver is preferably 0.05% by mass to 5.0% by mass, more preferably 0.1% by mass to 3.0% by mass, and even more preferably 0.3% by mass to 2.0% by mass, based on the total amount of the heat treatment oil.
尚、本実施形態の熱処理油における蒸気膜破断剤の含有量は、熱処理油の蒸発性の観点から、熱処理油の全量基準で、好ましくは3質量%未満、より好ましくは1質量%未満、更に好ましくは0.1質量%未満、より更に好ましくは0.01質量%未満、更になお好ましくは蒸気膜破断剤を含有していないことである。 In addition, from the viewpoint of the volatility of the heat treatment oil, the content of the vapor film breaker in the heat treatment oil of this embodiment is preferably less than 3 mass%, more preferably less than 1 mass%, even more preferably less than 0.1 mass%, even more preferably less than 0.01 mass%, and even more preferably no vapor film breaker is contained, based on the total amount of the heat treatment oil.
[熱処理油の物性]
<引火点>
本実施形態の熱処理油は、その性状については特に制限はないが、引火点が130℃以上であるものが好ましく、140℃以上であるものがより好ましく、150℃以上であるものがさらに好ましく、160℃以上であるものがより更に好ましい。
なお、本明細書において、ポリオールエステル(A)の引火点は、K2265-4:2007に準拠し、クリーブランド開放法(C.O.C法)により測定される値を意味する。
<40℃動粘度>
本実施形態の熱処理油の40℃動粘度は、冷却性と蒸発性とを両立する観点から、好ましくは1.0mm2/s以上40mm2/s以下、より好ましくは2.5mm2/s以上30mm2/s以下、更に好ましくは3.0mm2/s以上20mm2/s以下である。
なお、本明細書において、ポリオールエステル(A)の40℃動粘度は、JIS K2283:2000に準拠して測定される値を意味する。
[Physical properties of heat treatment oil]
<Flash point>
The properties of the heat-treated oil of this embodiment are not particularly limited, but it is preferable that the flash point be 130°C or higher, more preferably 140°C or higher, even more preferably 150°C or higher, and even more preferably 160°C or higher.
In this specification, the flash point of the polyol ester (A) means a value measured by the Cleveland Open Chamber method (C.O.C. method) in accordance with K2265-4:2007.
<40℃ kinematic viscosity>
From the viewpoint of achieving both cooling properties and evaporativity, the 40°C kinematic viscosity of the heat treatment oil of this embodiment is preferably 1.0 mm 2 /s or more and 40 mm 2 /s or less, more preferably 2.5 mm 2 /s or more and 30 mm 2 /s or less, and even more preferably 3.0 mm 2 /s or more and 20 mm 2 /s or less.
In this specification, the kinematic viscosity at 40°C of the polyol ester (A) means a value measured in accordance with JIS K2283:2000.
<蒸発性>
本実施形態の熱処理油は、後述する実施例に記載の方法により、蒸発性を評価することができる。
<冷却性>
本実施形態の熱処理油は、後述する実施例に記載の方法により、焼入強烈度(H値)を用いることで、冷却性を評価することができる。
H値は、JIS K2242:2012で規定される冷却曲線において、800℃から300℃までの冷却時間から算出することができる。
本実施形態の熱処理油のH値は、好ましくは0.095cm-1以上、より好ましくは0.100cm-1以上、更に好ましくは0.105cm-1以上、より更に好ましくは0.110cm-1以上、更になお好ましくは0.120cm-1以上である。
<Volatility>
The volatility of the heat-treated oil of this embodiment can be evaluated by the method described in the examples below.
<Cooling property>
The cooling ability of the heat treatment oil of this embodiment can be evaluated by using the quench intensity (H value) according to the method described in the examples below.
The H value can be calculated from the cooling time from 800°C to 300°C in the cooling curve specified in JIS K2242:2012.
The H value of the heat treatment oil of this embodiment is preferably 0.095 cm −1 or more, more preferably 0.100 cm −1 or more, even more preferably 0.105 cm −1 or more, still more preferably 0.110 cm −1 or more, and even more preferably 0.120 cm −1 or more.
<特性秒数>
本実施形態の熱処理油は、後述する実施例に記載の方法により、特性秒数を評価することができる。
特性秒数は、蒸気膜段階の時間を短くし、焼入れ歪を抑制する観点から、好ましくは10秒以下、より好ましくは8.0秒以下、更に好ましくは7.0秒以下、より更に好ましくは6.0秒以下であり、更になお好ましくは5.0秒以下である。
<Characteristic seconds>
The heat-treated oil of this embodiment can be evaluated for its characteristic number of seconds by the method described in the examples below.
From the viewpoint of shortening the time in the vapor film stage and suppressing quenching distortion, the characteristic number of seconds is preferably 10 seconds or less, more preferably 8.0 seconds or less, even more preferably 7.0 seconds or less, still more preferably 6.0 seconds or less, and even more preferably 5.0 seconds or less.
[金属部材の製造方法]
本実施形態の金属部材の製造方法は、加熱した金属部材を、上記熱処理油に浸漬して冷却する焼入れ工程を含む。
前記焼入れ工程における焼入れ温度は、好ましくは400~1500℃、より好ましくは500~1400℃、さらに好ましくは600~1200℃である。
また、本実施形態の金属部材の製造方法は、前記焼入れ工程後に、金属部材の洗浄を行わずに、再度加熱する焼き戻し工程を含むことが好ましい。このようにして、焼入れ後の金属部材をそのまま焼き戻し工程に供することで、洗浄工程を省略することができ、生産性が改善する。そして、本実施形態の熱処理油は特に焼戻し工程の温度条件下における蒸発性に優れるため、焼戻し工程中に金属部材から蒸発させることができる。
前記焼戻し工程における加熱温度は、目的とする金属部材の硬さや粘り強さに応じて適宜設定することができるが、例えば150~600℃程度である。
[Metal member manufacturing method]
The method for manufacturing a metal component of this embodiment includes a quenching step in which a heated metal component is immersed in the heat treatment oil and cooled.
The quenching temperature in the quenching step is preferably 400 to 1500°C, more preferably 500 to 1400°C, and even more preferably 600 to 1200°C.
Furthermore, the method for manufacturing a metal component of this embodiment preferably includes a tempering step in which the metal component is reheated after the quenching step without being washed. By subjecting the quenched metal component to the tempering step as is in this way, the washing step can be omitted, improving productivity. Furthermore, the heat treatment oil of this embodiment has excellent volatility, particularly under the temperature conditions of the tempering step, and can therefore be evaporated from the metal component during the tempering step.
The heating temperature in the tempering step can be appropriately set depending on the hardness and toughness of the target metal member, but is, for example, about 150 to 600°C.
[熱処理油の用途]
本実施形態の熱処理油は、焼入れ、焼戻し、焼なまし、及び焼ならし等の熱処理に用いることができる。
また、本実施形態の熱処理油は、冷却性及び蒸発性に優れるため、本実施形態の熱処理油は、熱処理後に金属部材の洗浄が不要な熱処理において好適に使用することができ、特に焼入れ後に金属部材の洗浄が不要な焼入れ油として好適に使用することができる。
[Uses of heat treatment oil]
The heat treatment oil of this embodiment can be used for heat treatments such as quenching, tempering, annealing, and normalizing.
Furthermore, since the heat treatment oil of this embodiment has excellent cooling and evaporating properties, the heat treatment oil of this embodiment can be suitably used in heat treatments in which cleaning of metal components is not required after the heat treatment, and can be particularly suitably used as a quenching oil in which cleaning of metal components is not required after quenching.
本発明について、以下の実施例により具体的に説明するが、本発明は以下の実施例に限定されるものではない。 The present invention will be explained in more detail using the following examples, but the present invention is not limited to these examples.
[物性値の測定方法]
物性値の測定法は、以下のとおりとした。
(1)40℃動粘度
JIS K2283:2000に準拠して測定した。
[Method for measuring physical properties]
The physical properties were measured as follows.
(1) Kinematic Viscosity at 40°C: Measured in accordance with JIS K2283:2000.
<引火点の測定>
JIS K2265-4:2007に準拠し、クリーブランド開放法(C.O.C法)により測定した。
<Flash point measurement>
Measurement was carried out by the Cleveland Open Crack Method (C.O.C. method) in accordance with JIS K2265-4:2007.
[実施例1~4及び比較例1~6]
以下に示す各成分を、表1に示す含有量とした熱処理油を用い、引火点、40℃動粘度を測定し、さらに蒸発性、特性秒数及びH値を評価した。
[Examples 1 to 4 and Comparative Examples 1 to 6]
Using heat-treated oils containing the following components in the amounts shown in Table 1, the flash point and kinematic viscosity at 40°C were measured, and the volatility, characteristic seconds and H value were also evaluated.
<基油>
・ポリオールエステル(A1):ネオペンチルグリコールと2-エチルヘキサン酸との完全エステル
・ポリオールエステル(A2):グリセリンと酢酸との完全エステル(完全エステルの純度95質量%以上)
・ポリオールエステル(A3):グリセリンとプロピオン酸との完全エステル(完全エステルの純度95質量%以上)
・ポリオールエステル(A4):グリセリンと2-エチルヘキサン酸との完全エステル(完全エステルの純度95質量%以上)
・ポリオールエステル(A’1):グリセリンとオレイン酸との完全エステル(完全エステルの純度95質量%以上)
・ポリオールエステル(A’2):ペンタエリスリトールと炭素数5~10の脂肪酸との完全エステル(完全エステルの純度95質量%以上)
・二塩基酸エステル1:アジピン酸ジトリデシル
・二塩基酸エステル2:ドデカン二酸ビス(2-エチルヘキシル)
・二塩基酸エステル3:セバシン酸ビス(2-エチルヘキシル)
・モノエステル:ヘキサン酸ブチル
<Base oil>
Polyol ester (A1): Complete ester of neopentyl glycol and 2-ethylhexanoic acid Polyol ester (A2): Complete ester of glycerin and acetic acid (purity of complete ester: 95% by mass or more)
Polyol ester (A3): Complete ester of glycerin and propionic acid (purity of complete ester: 95% by mass or more)
Polyol ester (A4): Complete ester of glycerin and 2-ethylhexanoic acid (purity of complete ester: 95% by mass or more)
Polyol ester (A'1): a complete ester of glycerin and oleic acid (purity of the complete ester: 95% by mass or more)
Polyol ester (A'2): a complete ester of pentaerythritol and a fatty acid having 5 to 10 carbon atoms (purity of the complete ester: 95% by mass or more)
Dibasic acid ester 1: ditridecyl adipate Dibasic acid ester 2: bis(2-ethylhexyl) dodecanedioate
Dibasic acid ester 3: bis(2-ethylhexyl) sebacate
Monoester: Butyl hexanoate
[蒸発性の評価]
JIS K0129:2005のTg-DTA装置を用いて評価した。
試料油を5.0mg秤量し、加熱炉の試料測定場所にセットした。加熱炉を閉じ、窒素を200mL/分で流しつつ、25℃/分で200℃まで昇温を行い、200℃到達後に2時間保持した。その後、保持後の残油の質量を測定し、保持前の質量に対する比率(質量%)を算出した。
[Evaluation of volatility]
The evaluation was carried out using a Tg-DTA device according to JIS K0129:2005.
5.0 mg of sample oil was weighed and placed in the sample measurement position of the heating furnace. The heating furnace was closed, and while flowing nitrogen at 200 mL/min, the temperature was raised to 200°C at 25°C/min, and after reaching 200°C, it was held for 2 hours. Thereafter, the mass of the residual oil after holding was measured, and the ratio (mass%) to the mass before holding was calculated.
[冷却性の評価]
JIS K 2242:2012に規定する冷却性試験法に準拠し、800℃から60秒間の温度変化を記録した冷却曲線を作成し、特性温度に達するまでの時間から特性秒数を求めた。また、作成した冷却曲線における800℃から300℃までの時間を用いて、阪大式冷却能評価法により、H値を求めた。
[Evaluation of cooling performance]
In accordance with the cooling property test method specified in JIS K 2242:2012, a cooling curve was created by recording the temperature change from 800°C for 60 seconds, and the characteristic number of seconds was calculated from the time required to reach the characteristic temperature. In addition, the H value was calculated using the time required to reach 300°C from 800°C on the created cooling curve, according to the Osaka University cooling capacity evaluation method.
実施例1~4、比較例1~6の熱処理油の組成及び評価結果を表1に示す。 The compositions and evaluation results of the heat-treated oils of Examples 1 to 4 and Comparative Examples 1 to 6 are shown in Table 1.
表1に示すように、2価又は3価の、炭素数1~10の多価アルコールと、炭素数2~12の1価の脂肪酸とのポリオールエステル(A)を基油として用いた実施例1~4の熱処理油は、蒸発性に優れるとともに、特性秒数が比較的短く、かつ、H値も比較的高いものであった。
これに対し、多価アルコールと、炭素数18の脂肪酸とのポリオールエステル(A’1)を基油として用いた比較例1の熱処理油や、4価の多価アルコールと脂肪酸とのポリオールエステル(A’2)を用いた比較例2の熱処理油や、二塩基酸エステルを用いた比較例3~5の熱処理油は、蒸発性が低く、熱処理後の洗浄が必要なものであった。
また、モノエステルを基油として用いた比較例6の熱処理油は、特性秒数が長く、H値も低いものであった。
As shown in Table 1, the heat-treated oils of Examples 1 to 4, which used as base oils polyol esters (A) of dihydric or trihydric polyhydric alcohols having 1 to 10 carbon atoms and monohydric fatty acids having 2 to 12 carbon atoms, had excellent volatility, a relatively short characteristic time in seconds, and a relatively high H value.
In contrast, the heat-treated oil of Comparative Example 1, which used a polyol ester (A'1) of a polyhydric alcohol and a fatty acid having 18 carbon atoms as the base oil, the heat-treated oil of Comparative Example 2, which used a polyol ester (A'2) of a tetrahydric polyhydric alcohol and a fatty acid, and the heat-treated oils of Comparative Examples 3 to 5, which used dibasic acid esters, had low volatility and required cleaning after heat treatment.
The heat-treated oil of Comparative Example 6, which used a monoester as the base oil, also had a long characteristic time and a low H value.
Claims (10)
The method for producing a metal member according to claim 9, wherein the heating temperature in the tempering step is 150 to 600°C.
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| JP2017082252A (en) * | 2015-10-22 | 2017-05-18 | トヨタ自動車株式会社 | Heat treatment method for steel member |
| CN108048633A (en) * | 2017-12-28 | 2018-05-18 | 南京科润新材料技术有限公司 | A kind of new synthesizing ester tempering oil compound and preparation method thereof |
| WO2019087351A1 (en) * | 2017-11-02 | 2019-05-09 | 花王株式会社 | Lubricant base oil and lubricant composition containing said lubricant base oil |
| CN114807530A (en) * | 2022-04-15 | 2022-07-29 | 中国矿业大学 | Quenching oil with high biodegradation rate and preparation method and application thereof |
| JP2024146557A (en) * | 2023-03-31 | 2024-10-15 | 出光興産株式会社 | Heat treatment oil composition |
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| JP2017082252A (en) * | 2015-10-22 | 2017-05-18 | トヨタ自動車株式会社 | Heat treatment method for steel member |
| WO2019087351A1 (en) * | 2017-11-02 | 2019-05-09 | 花王株式会社 | Lubricant base oil and lubricant composition containing said lubricant base oil |
| CN108048633A (en) * | 2017-12-28 | 2018-05-18 | 南京科润新材料技术有限公司 | A kind of new synthesizing ester tempering oil compound and preparation method thereof |
| CN114807530A (en) * | 2022-04-15 | 2022-07-29 | 中国矿业大学 | Quenching oil with high biodegradation rate and preparation method and application thereof |
| JP2024146557A (en) * | 2023-03-31 | 2024-10-15 | 出光興産株式会社 | Heat treatment oil composition |
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