WO2025152925A1 - Force sensor, force sensing catheter, ablation device and medical apparatus - Google Patents
Force sensor, force sensing catheter, ablation device and medical apparatusInfo
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- WO2025152925A1 WO2025152925A1 PCT/CN2025/072276 CN2025072276W WO2025152925A1 WO 2025152925 A1 WO2025152925 A1 WO 2025152925A1 CN 2025072276 W CN2025072276 W CN 2025072276W WO 2025152925 A1 WO2025152925 A1 WO 2025152925A1
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- force sensor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L1/00—Measuring force or stress, in general
- G01L1/04—Measuring force or stress, in general by measuring elastic deformation of gauges, e.g. of springs
Definitions
- the present disclosure relates to the field of medical devices, and in particular to a force sensor.
- the force sensor is particularly suitable for a catheter-based diagnosis and treatment system.
- the present disclosure also relates to a force sensing catheter with the force sensor, and an ablation device.
- Atrial fibrillation is one of the most common arrhythmias in clinical practice, with a prevalence of 0.4% to 1% in the general population, and its incidence rate increases significantly with age. The disease can lead to high disability and mortality rates.
- Catheter ablation can cure atrial fibrillation (AF) and improve patients' symptoms, and the effectiveness of ablation is closely related to the degree of contact between the ablation catheter and the atrial tissue. Permanent transmural damage to all atrial fibrillation ablation points is the key to ensuring a high success rate of the operation and reducing recurrence, and it is also the difficulty of ablation.
- the research and development of the new pressure contact monitoring catheter focuses on improving tissue adhesion, improving the safety of catheter operation, and being able to better control the size of the damage at the ablation point, thereby increasing the effectiveness of ablation.
- the present disclosure provides a force sensor, the force sensor comprising a sensor body, the sensor body comprising a first section, a second section, and an intermediate section located between the first section and the second section and connecting the first section and the second section. At least a portion of the outer surface of the intermediate section is inwardly recessed relative to the outer surface of the first section and the outer surface of the second section to form a gap between the first section and the second section.
- the sensor body further comprises an annular portion, the annular portion defining at least a portion of the axial boundary of the gap, wherein the thickness of the annular portion is less than the width of its annular surface.
- the annular portion includes a first annular portion and a second annular portion, wherein the first annular portion defines a portion of the axial boundary of the gap and connects the first end of the middle section with the first section, and the second annular portion defines a portion of the axial boundary of the gap and connects the second end of the middle section with the second section.
- the annular portion extends in a transverse direction perpendicular to the axial direction or at an angle between 0 and 15° relative to the transverse direction.
- the first section, the second section and the middle section each have a side wall surrounding the hollow portion, wherein the side wall of the middle section is parallel to the side wall of the first section and the side wall of the second section.
- the first segment, the second segment and the middle segment all have a circular cross-section, wherein the outer diameter of the middle segment is smaller than the inner diameter of the first segment and smaller than the inner diameter of the second segment; and the first segment and the second segment have the same inner diameter and outer diameter.
- one of the first segment and the second segment is directly connected to the middle segment, and the other of the first segment and the second segment is connected to the middle segment via the annular portion.
- the optical sensor device comprises: a plurality of reflective members passing through the first section in an axial direction; and a plurality of optical fibers passing through the second section in an axial direction and the number of the optical fibers being the same as the number of the reflective members, wherein one end of each reflective member extends into the gap and is opposite to an end of each optical fiber extending into the gap.
- the width-to-thickness ratio of the annular portion is between 2-3.
- the sensor body is an integrated structure.
- the present disclosure also provides a force sensing catheter, comprising a flexible elongated body having a distal end; and a force sensor according to any one of the above items, the force sensor being arranged at the distal end within the flexible elongated body.
- the present disclosure also provides an ablation device, which includes the force sensor according to any embodiment or the ablation device according to any embodiment.
- FIG. 1A, 1B, 1C, 1D, and 1E show various views of a force sensor according to a first embodiment of the present disclosure
- FIGS. 1A, 1B, 1C, 1D, and 1E show various views of a force sensor according to a first embodiment of the present disclosure, in which an optical sensor device is omitted compared to FIGS. 1A, 1B, 1C, 1D, and 1E;
- 3A, 3B, and 3C show various views of a force sensor according to a second embodiment of the present disclosure
- FIG. 4A, 4B, and 4C show various views of a force sensor according to a third embodiment of the present disclosure
- FIG6 illustrates a dimensioned cross-sectional view of a force sensor according to a first embodiment of the present disclosure
- FIG. 7A, 7B, 7C, and 7D show various views of a force sensor according to a fifth embodiment of the present disclosure
- 8A, 8B, 8C, 8D, and 8E show various views of a force sensor according to a sixth embodiment of the present disclosure
- 9A , 9B, and 9C are views showing a force sensor according to a seventh embodiment of the present disclosure.
- Reference numerals list 100 Sensor body 10 Section 1 20Second Section 30 Middle section 31 First end of the middle section 32 The second end of the middle section 41 first annular portion 42 second annular portion 40 Clearance 33 first recess 34 Second recessed portion 35 Central Area 351 First end of the central section 352 Second end of the central section 36 Accommodation 200 Optical sensor devices 51Reflection component 52 Fiber 43 holes
- the outer surface of the middle section 30 is inwardly concave relative to the outer surface of the first section 10 and the outer surface of the second section 20 to form a gap 40 between the first section 10 and the second section 20.
- the deformation between the first section 10 and the second section 20 will mainly occur in the first annular portion 41 and the second annular portion 42. Since the first annular portion 41 and the second annular portion 42 are not located on the cylindrical outer surface of the sensor body 100, but are located in a very hidden position that is difficult to touch during operation, the deformed part is prevented from being directly subjected to force, thereby improving the measurement accuracy of the force applied to the sensor.
- the annular portion is a symmetrical annular structure with the central axis of the sensor body 100 as the central axis, the cross-sectional inertia moment of the sensor body 100 in all directions can be completely equal, thereby minimizing the sensitivity difference of sensors in all directions and improving the overall accuracy of the sensor.
- the thickness of the annular portion is also smaller than the thickness of any one of the first section 10 and the second section 20. More preferably, the thickness of the annular portion is smaller than the thickness of any one of the first section 10, the second section 20 and the middle section 30.
- the thin-walled degree of the annular portion can also be specifically expressed by the width-to-thickness ratio of the annular portion.
- the width of the annular portion that is, the width of the annular surface of the annular portion, is equal to the distance between the outer peripheral edge and the inner peripheral edge of the annular portion, and is also equal to the distance between the two components connected thereto.
- the width of the first annular portion 41 is the distance between the first section 10 and the middle section 30, and the width of the second annular portion 42 is the distance between the second section 20 and the middle section 30.
- the width of the annular portion is also equal to the length of the annular portion extending in the radial direction.
- the width of the annular portion is marked with w in FIG. 6 .
- the thickness of the annular portion is the wall thickness of the annular portion.
- its wall thickness can be measured in the axial direction.
- its thickness can be its average thickness, or the thickness at its middle position.
- the width of the annular portion is marked with d in Figure 6.
- the force sensor disclosed in the present invention has a very small size.
- the outer diameter of the sensor body 100 is generally in the range of 1.5 mm to 3 mm, the length of the sensor body 100 is in the range of 1 mm to 8 mm, and the thickness of the annular portion is in the range of 0.05 mm to 0.1 mm, for example, 0.06 mm.
- the width-to-thickness ratio is too high, the manufacturing process will be too difficult and the structural strength of the sensor body 100 will be reduced.
- the width-to-thickness ratio w/d of the annular portion between 2 and 3, sufficient deformation can be provided to improve the accuracy of the sensor, and the structural strength of the sensor is also ensured, reducing the manufacturing difficulty.
- first annular portion 41 and the second annular portion 42 both extend in a transverse direction perpendicular to the axial direction of the sensor body 100.
- first annular portion 41 and/or the second annular portion 42 may be at an angle of between 0 and 30°, particularly between 0 and 15°, and more preferably between 0 and 10° relative to the transverse direction.
- the sensor body 100 preferably satisfies one or more of the following features:
- the sensor body 100 is an integrated structure.
- the first section 10 , the second section 20 and the middle section 30 all have circular cross sections, wherein the outer diameter of the middle section 30 is smaller than the inner diameter of the first section 10 and smaller than the inner diameter of the second section 20 .
- the side walls of the middle section 30 are parallel to the side walls of the first section 10 and the side walls of the second section 20 .
- the first section 10 and the second section 20 have the same inner diameter and outer diameter.
- the senor body 100 can be manufactured in a simple manner using a standard cylindrical blank.
- the manufacturing method may include: (1) providing a cylindrical blank with a certain wall thickness; (2) widening the inner diameter at the first end of the cylindrical blank to form the inner surface of the first section 10; (3) widening the inner diameter at the second end of the cylindrical blank to form the inner surface of the second section 20; (4) machining a groove from the outer wall of the cylindrical blank to form the gap 40.
- the aforementioned steps (2), (3), and (4) do not have to be performed in the order described, but can be performed in any order.
- the manufacturing methods include but are not limited to laser processing, oil-cut wire processing, electric discharge machining, etc.
- the optical sensor device 200 of the force sensor is held by the sensor body 100 and is configured to sense the deformation of the sensor body 100 caused by the force and transmit a signal representing the deformation.
- the optical sensor device 200 is a combination of a reflective member 51 and an optical fiber 52.
- the optical sensor device 200 is a Bragg grating of the optical fiber 52.
- the accommodating portion 36 may be a through hole, such as a circular, elliptical, polygonal, square, rectangular, or irregularly shaped through hole.
- the accommodating portion 36 may be a groove open to the outer surface of the sensor body 100, and the cross-sectional shape of the groove may be composed of a circular arc, a curve, a straight line, and a combination of curves.
- the first section 10 and the second section 20 each have three accommodating portions 36, and for any section, the three accommodating portions 36 are evenly arranged at positions close to the circumference.
- the optical sensor device 200 may be a combination of a reflective member 51 and an optical fiber 52, wherein a plurality of reflective members 51 pass through the first section 10 in the axial direction, and a plurality of optical fibers 52 pass through the second section 20 in the axial direction and the number of the reflective members 51 is the same as the number of the reflective members 51, so that the reflective members 51 and the optical fibers 52 are in a one-to-one correspondence.
- the embodiment shown in FIGS. 1A-1E is such a case.
- One end of each reflective member 51 extends into the gap 40 and is opposite to the end of each optical fiber 52 extending into the gap 40. There is a gap between the end of the reflective member 51 and the end of the optical fiber 52.
- the optical fiber 52 is configured to emit light to the reflective member 51 and collect light reflected from the reflective member 51. Light is emitted through the end face of the optical fiber 52 and reaches the corresponding end face of the reflective member 51 through the gap. Similarly, the reflected light from the reflective member 51 reaches the optical fiber 52 through the gap.
- deformation occurs at the annular portion between the first section 10 and the second section 20, causing a change in the distance between the end face of the optical fiber 52 and the end face of the reflective component 51. The change in distance can be used to obtain the magnitude and direction of the force applied to the sensor, as described below.
- the force sensor disclosed in the present invention may adopt the following three demodulation schemes.
- the first method is to use the principle of white light interference demodulation, which involves the case where the optical sensor device 200 is a reflective component 51 and an optical fiber 52.
- the annular portion between the second section 20 and the first section 10 is deformed, thereby causing the distance between the reflective component 51 and the optical fiber 52 to change.
- the change in the distance between the reflective component 51 and the optical fiber 52 at three or more positions in the gap 40 is calculated by the principle of white light interference demodulation, and the magnitude and direction of the force at the far end can be calculated.
- the second method is to use the principle of light intensity demodulation, which involves the case where the optical sensor device 200 is a reflective component 51 and an optical fiber 52.
- the annular portion of the second section 20 and the first section 10 deforms, causing the distance between the reflective component 51 and the optical fiber 52 to change.
- the change in distance causes the intensity of light reflected from the end face of the reflective component 51 received by the optical fiber 52 to change.
- the magnitude and direction of the force at the far end can be calculated by the change in light intensity at three or more positions distributed in the gap 40.
- the third method is to use the fiber 52 Bragg grating principle.
- This scheme involves the case where the optical sensor device 200 is a fiber 52 Bragg grating.
- the two ends of the fiber 52 Bragg grating are fixed in the accommodating parts 36 of the second section 20 and the first section 10 respectively.
- the annular part between the second section 20 and the first section 10 is deformed, thereby causing the fiber 52 Bragg grating to be subjected to tension or pressure.
- the fiber 52 Bragg grating is subjected to tension or pressure, its central wavelength will change accordingly.
- the magnitude and direction of the force at the far end can be calculated.
- the force sensors according to other embodiments of the present disclosure are described below with reference to FIGS. 3A to 5C .
- the first section 10 , the second section 20 , and the middle section 30 are arranged similarly to the first embodiment, and each of them has two annular portions.
- the difference between these embodiments and the first embodiment mainly lies in the specific shape of the annular portion.
- FIG. 3A, 3B, and 3C show various views of a force sensor according to a second embodiment of the present disclosure.
- the annular portion has an uneven wall thickness.
- the first annular portion 41 and the second annular portion 42 have a right-angled trapezoidal shape.
- the wall thickness of the first annular portion 41 and the second annular portion 42 is thinner as it approaches the central axis of the force sensor, and thicker as it is farther away from the central axis of the force sensor.
- the first annular portion 41 and the second annular portion 42 have a parallelogram shape.
- the first annular portion 41 and the second annular portion 42 form an acute angle relative to the lateral direction of the sensor body 100.
- the acute angle is preferably less than 30°, and more preferably, less than 15°.
- 5A, 5B, and 5C show various views of a force sensor according to a fourth embodiment of the present disclosure.
- the first annular portion 41 and the second annular portion 42 have irregular shapes, and the first annular portion 41 and the second annular portion 42 are not flat thin walls, but have annular surfaces composed of curved surfaces.
- the size of the gap 40 increases in a direction away from the central axis, and the two axial sides of the gap 40 are defined by curves. This solution can also ensure that the deformation of the first section 10 relative to the second section 20 mainly occurs in the annular portion, while allowing the processing accuracy requirements of the sensor body 100 to be reduced.
- FIG. 7A-7D show a force sensor according to a fifth embodiment of the present disclosure.
- This embodiment has only one annular portion, namely, the first annular portion 41.
- the second section 20 is directly connected to the middle section 30, and the first section 10 is connected to the middle section 30 through the annular portion.
- the first section 10 can be directly connected to the middle section 30, and the second section 20 can be connected to the middle section 30 through the annular portion.
- the second section can be set to have an outer diameter smaller than the outer diameter of the first section, or even equal to the outer diameter of the middle section 30.
- FIGS. 8A-8E show a force sensor according to a sixth embodiment of the present disclosure. Different from the previous embodiments, this embodiment has two gaps 40.
- the annular portion of this embodiment includes a first annular portion 41 and a second annular portion 42 .
- the first annular portion 41 connects the first end 351 of the central section 35 and the first recessed portion 33
- the second annular portion 42 connects the second end 352 of the central section 35 and the second recessed portion 34 .
- the force sensor of any embodiment of the present disclosure may be disposed in a force sensing catheter having a flexible, elongated body with a distal end, wherein the force sensor is disposed at the distal end within the flexible, elongated body.
- the force sensor compresses or bends in response to a contact force applied to the distal end of the flexible, elongated body, such as a contact force generated when the distal end contacts the wall of a blood vessel or an organ.
- the force sensing catheter may have a width and a length suitable for insertion into a blood vessel or an organ of the human body.
- the force sensing catheter may include a proximal portion, a middle portion, and a distal portion, wherein the distal portion may include an end effector that accommodates the force sensor.
- the specific structure of the force sensing catheter used in the force sensor of the present disclosure is not limited.
- the force sensing catheter can be a hollow structure (ie, having an inner cavity) or a non-hollow structure (ie, having no inner cavity).
- the ablation device may have a catheter for delivering energy (such as radiofrequency energy, cryoenergy, etc.) to a specific part of the heart.
- energy such as radiofrequency energy, cryoenergy, etc.
- a force sensor may be installed, for example, at the tip of the catheter to monitor the contact force between the catheter and the heart tissue in real time. This monitoring helps ensure that the catheter is in full contact with the target tissue and improves the ablation effect.
- the present disclosure also relates to a medical device, which may include a force sensor according to any embodiment of the present disclosure, or include a force sensing catheter according to any embodiment of the present disclosure.
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Abstract
Description
本申请要求于2024年01月15日递交的第202410058363.4号中国专利申请以及2024年01月15日递交的第202420098134.0号中国专利申请的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。This application claims the priority of Chinese Patent Application No. 202410058363.4 filed on January 15, 2024 and Chinese Patent Application No. 202420098134.0 filed on January 15, 2024. The contents of the above-mentioned Chinese patent applications are hereby cited in their entirety as part of this application.
本公开涉及医疗器械领域,具体涉及一种力传感器,该力传感器特别适用于基于导管的诊断和治疗系统,本公开还涉及具有力传感器的力感测导管,以及消融装置。The present disclosure relates to the field of medical devices, and in particular to a force sensor. The force sensor is particularly suitable for a catheter-based diagnosis and treatment system. The present disclosure also relates to a force sensing catheter with the force sensor, and an ablation device.
心房颤动(房颤)是临床最常见的心律失常之一,在总体人群中的患病率为0.4%~1%,且随着年龄增长其发病率明显增高,该病可导致较高的致残率和致死率。导管消融可治愈心房颤动(房颤)、改善患者的症状,而消融的有效性和消融导管与心房组织的接触程度密切相关,所有房颤消融点的永久性透壁损伤是保证手术高成功率、减少复发的关键,也是消融的难点。新型压力接触监测导管的研发重点在于改善与组织贴靠,提高导管操作的安全性,并且能够更好的控制消融点损伤的大小,从而增加消融的有效性。Atrial fibrillation (AF) is one of the most common arrhythmias in clinical practice, with a prevalence of 0.4% to 1% in the general population, and its incidence rate increases significantly with age. The disease can lead to high disability and mortality rates. Catheter ablation can cure atrial fibrillation (AF) and improve patients' symptoms, and the effectiveness of ablation is closely related to the degree of contact between the ablation catheter and the atrial tissue. Permanent transmural damage to all atrial fibrillation ablation points is the key to ensuring a high success rate of the operation and reducing recurrence, and it is also the difficulty of ablation. The research and development of the new pressure contact monitoring catheter focuses on improving tissue adhesion, improving the safety of catheter operation, and being able to better control the size of the damage at the ablation point, thereby increasing the effectiveness of ablation.
希望提供一种可用于该场景的力传感器,该传感器在各方向上的灵敏度差异低,并具有较高的整体精度。It is desirable to provide a force sensor that can be used in this scenario, which has low sensitivity differences in various directions and high overall accuracy.
针对上文提到的问题和需求,本公开提出了一种力传感器,其由于采取了如下技术特征而解决了上述问题,并带来其他技术效果。In response to the above-mentioned problems and needs, the present disclosure proposes a force sensor, which solves the above-mentioned problems and brings other technical effects by adopting the following technical features.
本公开提出一种力传感器,所述力传感器包括传感器主体,所述传感器主体包括第一区段、第二区段、位于第一区段和第二区段之间并将第一区段和第二区段连接的中间区段。所述中间区段的外表面的至少一部分相对于第一区段的外表面和第二区段的外表面向内凹入,以在第一区段和第二区段之间形成间隙。所述传感器主体还包括环形部,所述环形部限定所述间隙的轴向边界的至少一部分,其中,所述环形部的厚度小于其环形面的宽度。The present disclosure provides a force sensor, the force sensor comprising a sensor body, the sensor body comprising a first section, a second section, and an intermediate section located between the first section and the second section and connecting the first section and the second section. At least a portion of the outer surface of the intermediate section is inwardly recessed relative to the outer surface of the first section and the outer surface of the second section to form a gap between the first section and the second section. The sensor body further comprises an annular portion, the annular portion defining at least a portion of the axial boundary of the gap, wherein the thickness of the annular portion is less than the width of its annular surface.
根据一实施例,所述环形部包括第一环形部和第二环形部,所述第一环形部限定所述间隙的轴向边界的一部分且连接所述中间区段的第一端部与所述第一区段,所述第二环形部限定所述间隙的轴向边界的一部分且连接所述中间区段的第二端部与所述第二区段。According to one embodiment, the annular portion includes a first annular portion and a second annular portion, wherein the first annular portion defines a portion of the axial boundary of the gap and connects the first end of the middle section with the first section, and the second annular portion defines a portion of the axial boundary of the gap and connects the second end of the middle section with the second section.
根据一实施例,所述环形部沿垂直于所述轴向方向的横向方向延伸,或相对于所述横向方向呈在0至15°之间的角度。According to an embodiment, the annular portion extends in a transverse direction perpendicular to the axial direction or at an angle between 0 and 15° relative to the transverse direction.
根据一实施例,第一区段、第二区段和中间区段均具有围绕中空部的侧壁,其中,所述中间区段的侧壁平行于第一区段的侧壁和第二区段的侧壁。According to an embodiment, the first section, the second section and the middle section each have a side wall surrounding the hollow portion, wherein the side wall of the middle section is parallel to the side wall of the first section and the side wall of the second section.
根据一实施例,所述第一区段、第二区段和中间区段均具有圆环形横截面,其中所述中间区段的外直径小于第一区段的内直径,且小于第二区段的内直径;且所述第一区段和所述第二区段具有相同的内直径和外直径。According to one embodiment, the first segment, the second segment and the middle segment all have a circular cross-section, wherein the outer diameter of the middle segment is smaller than the inner diameter of the first segment and smaller than the inner diameter of the second segment; and the first segment and the second segment have the same inner diameter and outer diameter.
根据一实施例,第一区段与第二区段中的一者与中间区段直接连接,第一区段与第二区段中的另一者通过所述环形部与中间区段连接。According to an embodiment, one of the first segment and the second segment is directly connected to the middle segment, and the other of the first segment and the second segment is connected to the middle segment via the annular portion.
根据一实施例,所述中间区段具有第一凹入部、第二凹入部和连接所述第一凹入部和第二凹入部的中心区部,第一凹入部和第二凹入部均相对于第一区段、第二区段和中心区部的外表面凹入,以形成两个间隙;其中,所述环形部包括第一环形部和第二环形部,第一环形部连接中心区部的第一端和第一凹入部,第二环形部连接中心区部的第二端和第二凹入部。According to one embodiment, the middle section has a first recessed portion, a second recessed portion and a central section connecting the first recessed portion and the second recessed portion, and the first recessed portion and the second recessed portion are both recessed relative to the outer surfaces of the first section, the second section and the central section to form two gaps; wherein the annular portion includes a first annular portion and a second annular portion, the first annular portion connects the first end of the central section and the first recessed portion, and the second annular portion connects the second end of the central section and the second recessed portion.
根据一实施例,所述力传感器还包括沿所述轴向方向延伸穿过所述第一区段和所述第二区段的光学传感器件。According to an embodiment, the force sensor further comprises an optical sensor device extending through the first section and the second section in the axial direction.
根据一实施例,所述光学传感器件包括:若干反射构件,其沿轴向方向穿过第一区段;和若干光纤,其沿轴向方向穿过第二区段且其数量与反射构件的数量相同。其中,每个反射构件的一端延伸到所述间隙中,且与每个光纤的延伸到所述间隙中的端部相对。According to one embodiment, the optical sensor device comprises: a plurality of reflective members passing through the first section in an axial direction; and a plurality of optical fibers passing through the second section in an axial direction and the number of the optical fibers being the same as the number of the reflective members, wherein one end of each reflective member extends into the gap and is opposite to an end of each optical fiber extending into the gap.
根据一实施例,所述环形部的宽厚比在2-3之间。According to one embodiment, the width-to-thickness ratio of the annular portion is between 2-3.
根据一实施例,所述传感器主体为一体式结构。According to one embodiment, the sensor body is an integrated structure.
本公开还提出一种力感测导管,包括具有远侧末端的柔性细长本体;和根据前文任一项所述的力传感器,所述力传感器布置在所述柔性细长本体内的所述远侧末端处。The present disclosure also provides a force sensing catheter, comprising a flexible elongated body having a distal end; and a force sensor according to any one of the above items, the force sensor being arranged at the distal end within the flexible elongated body.
本公开还提出一种消融装置,其包括根据任一实施例所述的力传感器或根据任一实施例所述的消融装置。The present disclosure also provides an ablation device, which includes the force sensor according to any embodiment or the ablation device according to any embodiment.
下文中将结合附图对实施本公开的最优实施例进行更详尽的描述,以便能容易地理解本公开的特征和优点。The best embodiments for implementing the present disclosure will be described in more detail below with reference to the accompanying drawings so that the features and advantages of the present disclosure can be easily understood.
为了更清楚地说明本公开实施例的技术方案,下文中将对本公开实施例的附图进行简单介绍。其中,附图仅仅用于展示本公开的一些实施例,而非将本公开的全部实施例限制于此。In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings of the embodiments of the present disclosure are briefly introduced below. The drawings are only used to show some embodiments of the present disclosure, but not to limit all embodiments of the present disclosure thereto.
图1A、1B、1C、1D、1E示出了根据本公开的第一实施例的力传感器的各视图;1A, 1B, 1C, 1D, and 1E show various views of a force sensor according to a first embodiment of the present disclosure;
图2A、2B、2C、2D、2E示出了根据本公开的第一实施例的力传感器的各视图,相比于图1A、1B、1C、1D、1E,省略了光学传感器件;2A, 2B, 2C, 2D, and 2E show various views of a force sensor according to a first embodiment of the present disclosure, in which an optical sensor device is omitted compared to FIGS. 1A, 1B, 1C, 1D, and 1E;
图3A、3B、3C示出了根据本公开的第二实施例的力传感器的各视图;3A, 3B, and 3C show various views of a force sensor according to a second embodiment of the present disclosure;
图4A、4B、4C示出了根据本公开的第三实施例的力传感器的各视图;4A, 4B, and 4C show various views of a force sensor according to a third embodiment of the present disclosure;
图5A、5B、5C示出了根据本公开的第四实施例的力传感器的各视图;5A, 5B, and 5C show various views of a force sensor according to a fourth embodiment of the present disclosure;
图6示出了根据本公开的第一实施例的力传感器的标注了尺寸的剖视图;FIG6 illustrates a dimensioned cross-sectional view of a force sensor according to a first embodiment of the present disclosure;
图7A、7B、7C、7D示出了根据本公开的第五实施例的力传感器的各视图;7A, 7B, 7C, and 7D show various views of a force sensor according to a fifth embodiment of the present disclosure;
图8A、8B、8C、8D、8E示出了根据本公开的第六实施例的力传感器的各视图;8A, 8B, 8C, 8D, and 8E show various views of a force sensor according to a sixth embodiment of the present disclosure;
图9A、9B、9C示出了根据本公开的第七实施例的力传感器的各视图。9A , 9B, and 9C are views showing a force sensor according to a seventh embodiment of the present disclosure.
附图标记列表
100 传感器主体
10第一区段
20第二区段
30中间区段
31中间区段的第一端部
32中间区段的第二端部
41第一环形部
42第二环形部
40间隙
33第一凹入部
34第二凹入部
35中心区部
351 中心区部的第一端
352 中心区部的第二端
36容纳部
200 光学传感器件
51反射构件
52光纤
43孔Reference numerals list
100 Sensor body
10 Section 1
20Second Section
30 Middle section
31 First end of the middle section
32 The second end of the middle section
41 first annular portion
42 second annular portion
40 Clearance
33 first recess
34 Second recessed portion
35 Central Area
351 First end of the central section
352 Second end of the central section
36 Accommodation
200 Optical sensor devices
51Reflection component
52 Fiber
43 holes
为了使得本公开的技术方案的目的、技术方案和优点更加清楚,下文中将结合本公开具体实施例的附图,对本公开实施例的技术方案进行清楚、完整的描述。附图中相同的附图标记代表相同的部件。需要说明的是,所描述的实施例是本公开的一部分实施例,而不是全部的实施例。基于所描述的本公开的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the purpose, technical solution and advantages of the technical solution of the present disclosure clearer, the technical solution of the embodiment of the present disclosure will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present disclosure. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
与附图所展示的实施例相比,本公开保护范围内的可行实施方案可以具有更少的部件、具有附图未展示的其他部件、不同的部件、不同地布置的部件或不同连接的部件等。此外,附图中两个或更多个部件可以在单个部件中实现,或者附图中所示的单个部件可以实现为多个分开的部件。Compared to the embodiments shown in the drawings, feasible implementations within the scope of the present disclosure may have fewer components, other components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.
除非另作定义,此处使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不必然表示数量限制。“包括”或者“包含”等类似的词语意指出现该词前面的元件或物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present disclosure belongs. The words "first", "second" and similar words used in the patent application specification and claims of the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not necessarily indicate a quantity restriction. Words such as "include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在本公开的各个实施例中,包括附图中展示的以及未在附图中展示的实施例中,力传感器的传感器主体均至少包括两个相对于彼此可变形的两个区段,这两个区段可为筒状或类似筒状结构,该两个部分通过环形部连接,且环形部设置为使得彼此可动的两个区段之间的变形主要发生在环形部中。In various embodiments of the present disclosure, including those shown in the accompanying drawings and those not shown in the accompanying drawings, the sensor body of the force sensor includes at least two sections that are deformable relative to each other, and the two sections may be cylindrical or cylindrical-like structures. The two parts are connected by an annular portion, and the annular portion is configured so that the deformation between the two sections that are movable relative to each other mainly occurs in the annular portion.
首先参照图1A-图2E描述本公开的第一实施例的力传感器。需要说明的是,在本公开中,针对任一实施例描述的特征,在不产生矛盾的情况下,也可用于其他实施例。First, the force sensor of the first embodiment of the present disclosure is described with reference to Figures 1A to 2E. It should be noted that in the present disclosure, the features described for any embodiment may also be used in other embodiments without causing any contradiction.
图1A、1B、1C、1D、1E分别示出了力传感器的侧视图、立体图、从另一角度的侧视图、沿中心平面截取的剖视图、俯视图。其中相比于图1A-1E,图2A-2E仅展示了传感器主体100,省略了光学传感器件200。图2A、2B、2C、2D、2E分别示出了传感器主体100的侧视图、沿中心平面截取的剖视图、立体图、俯视图以及经过中间区段30的剖视图。1A, 1B, 1C, 1D, and 1E respectively show a side view, a stereoscopic view, a side view from another angle, a cross-sectional view taken along a central plane, and a top view of the force sensor. Compared with FIGS. 1A-1E, FIGS. 2A-2E only show the sensor body 100, omitting the optical sensor device 200. FIGS. 2A, 2B, 2C, 2D, and 2E respectively show a side view, a cross-sectional view taken along a central plane, a stereoscopic view, a top view, and a cross-sectional view through the middle section 30 of the sensor body 100.
该力传感器包括传感器主体100和由所述传感器主体100保持的光学传感器件200。所述传感器主体100包括第一区段10、第二区段20以及位于第一区段10和第二区段20之间并将第一区段10和第二区段20连接的中间区段30。在本公开中,第一区段10也可称为力传感器的远端,第二区段20也可称为力传感器的近端。第一区段10、第二区段20、中间区段30中的每一个优选是由侧壁围成的空心筒状结构,特别是横截面为圆环形的圆筒结构。The force sensor includes a sensor body 100 and an optical sensor device 200 held by the sensor body 100. The sensor body 100 includes a first section 10, a second section 20, and an intermediate section 30 located between and connecting the first section 10 and the second section 20. In the present disclosure, the first section 10 may also be referred to as the distal end of the force sensor, and the second section 20 may also be referred to as the proximal end of the force sensor. Each of the first section 10, the second section 20, and the intermediate section 30 is preferably a hollow cylindrical structure surrounded by a side wall, in particular a cylindrical structure with a circular cross section.
中间区段30的外表面相对于第一区段10的外表面和第二区段20的外表面向内凹入,以在第一区段10和第二区段20之间形成间隙40。当力传感器的远端,即第一区段10的位置处受力时,第一区段10相对于第二区段20发生变形,从而间隙40的轴向方向的尺寸也会发生变化。The outer surface of the middle section 30 is inwardly concave relative to the outer surface of the first section 10 and the outer surface of the second section 20 to form a gap 40 between the first section 10 and the second section 20. When a force is applied to the distal end of the force sensor, i.e., the position of the first section 10, the first section 10 is deformed relative to the second section 20, so that the size of the gap 40 in the axial direction also changes.
传感器主体100还包括第一环形部41和第二环形部42,二者限定出所述间隙40的两个轴向边界。其中,第一环形部41连接所述中间区段30的第一端部31与所述第一区段10,所述第二环形部42连接所述中间区段30的第二端部32与所述第二区段20。本公开中,第一环形部41和第二环形部42可统称为环形部。本公开中,环形部为一种薄壁结构,即,其厚度小于其环形面的宽度。The sensor body 100 further includes a first annular portion 41 and a second annular portion 42, which define two axial boundaries of the gap 40. The first annular portion 41 connects the first end 31 of the middle section 30 and the first section 10, and the second annular portion 42 connects the second end 32 of the middle section 30 and the second section 20. In the present disclosure, the first annular portion 41 and the second annular portion 42 may be collectively referred to as annular portions. In the present disclosure, annular portions are thin-walled structures, that is, their thickness is less than the width of their annular surfaces.
由于薄壁的形状,力传感器的远端受力时,第一区段10和第二区段20之间的变形将主要发生在第一环形部41和第二环形部42中。由于第一环形部41和第二环形部42并不位于传感器主体100的圆柱形外表面上,而是在非常隐蔽、难以在操作中触碰到的位置,从而避免了变形部分直接受力,提高了对传感器受力的测量精度。Due to the thin-walled shape, when the distal end of the force sensor is subjected to force, the deformation between the first section 10 and the second section 20 will mainly occur in the first annular portion 41 and the second annular portion 42. Since the first annular portion 41 and the second annular portion 42 are not located on the cylindrical outer surface of the sensor body 100, but are located in a very hidden position that is difficult to touch during operation, the deformed part is prevented from being directly subjected to force, thereby improving the measurement accuracy of the force applied to the sensor.
而且,由于环形部是以传感器主体100的中心轴线为中心轴线的对称环形结构,还可以实现传感器主体100各方向的截面惯性力矩完全相等,从而最大程度的减小各方向传感器的灵敏度差异,提高传感器的整体精度。Moreover, since the annular portion is a symmetrical annular structure with the central axis of the sensor body 100 as the central axis, the cross-sectional inertia moment of the sensor body 100 in all directions can be completely equal, thereby minimizing the sensitivity difference of sensors in all directions and improving the overall accuracy of the sensor.
优选地,环形部的厚度还小于第一区段10、第二区段20中任一者的厚度。更优选地,环形部的厚度小于第一区段10、第二区段20、中间区段30中任一者的厚度。Preferably, the thickness of the annular portion is also smaller than the thickness of any one of the first section 10 and the second section 20. More preferably, the thickness of the annular portion is smaller than the thickness of any one of the first section 10, the second section 20 and the middle section 30.
环形部的薄壁程度具体还可通过环形部的宽厚比表达。环形部的宽度,也就是环形部的环形面的宽度,其等于环形部的外周边缘与内周边缘之间的距离,也等于其所连接的两个部件之间的距离。以图6的实施例为例,第一环形部41的宽度为第一区段10和中间区段30之间的距离,第二环形部42的宽度为第二区段20与中间区段30之间的距离。第一实施例中,环形部的宽度也等于环形部在径向方向上延伸的长度。其中环形部的宽度在图6中用w标出。The thin-walled degree of the annular portion can also be specifically expressed by the width-to-thickness ratio of the annular portion. The width of the annular portion, that is, the width of the annular surface of the annular portion, is equal to the distance between the outer peripheral edge and the inner peripheral edge of the annular portion, and is also equal to the distance between the two components connected thereto. Taking the embodiment of FIG. 6 as an example, the width of the first annular portion 41 is the distance between the first section 10 and the middle section 30, and the width of the second annular portion 42 is the distance between the second section 20 and the middle section 30. In the first embodiment, the width of the annular portion is also equal to the length of the annular portion extending in the radial direction. The width of the annular portion is marked with w in FIG. 6 .
环形部的厚度为环形部的壁厚。对于沿横向方向延伸的环形部,其壁厚可以沿轴向方向测量。对于非均匀厚度的环形部,其厚度可以是其平均厚度,或其中间位置的厚度。其中环形部的宽度在图6中用d标出。The thickness of the annular portion is the wall thickness of the annular portion. For an annular portion extending in the transverse direction, its wall thickness can be measured in the axial direction. For an annular portion of non-uniform thickness, its thickness can be its average thickness, or the thickness at its middle position. The width of the annular portion is marked with d in Figure 6.
其中,环形部的宽厚比大于1,优选地,环形部的宽厚比大于或等于2、或大于或等于2.5、或大于或等于3。优选地,环形部的宽厚比在2-4之间,特别优选地,环形部的宽厚比在2-3之间。The width-to-thickness ratio of the annular portion is greater than 1, preferably, the width-to-thickness ratio of the annular portion is greater than or equal to 2, or greater than or equal to 2.5, or greater than or equal to 3. Preferably, the width-to-thickness ratio of the annular portion is between 2-4, and particularly preferably, the width-to-thickness ratio of the annular portion is between 2-3.
本公开的这种力传感器尺寸极小,传感器主体100的外直径一般在1.5mm~3mm的范围内,传感器主体100的长度在1mm至8mm的范围内,环形部的厚度在0.05mm-0.1mm的范围内,例如0.06mm。在这种情况下,若宽厚比过高,将使得制造加工难度过高,且使得传感器主体100的结构强度降低。通过将环形部的宽厚比w/d设置在2-3之间,既能够提供足够的变形,从而提高传感器的精度,还保证了传感器的结构强度,降低了制造难度。The force sensor disclosed in the present invention has a very small size. The outer diameter of the sensor body 100 is generally in the range of 1.5 mm to 3 mm, the length of the sensor body 100 is in the range of 1 mm to 8 mm, and the thickness of the annular portion is in the range of 0.05 mm to 0.1 mm, for example, 0.06 mm. In this case, if the width-to-thickness ratio is too high, the manufacturing process will be too difficult and the structural strength of the sensor body 100 will be reduced. By setting the width-to-thickness ratio w/d of the annular portion between 2 and 3, sufficient deformation can be provided to improve the accuracy of the sensor, and the structural strength of the sensor is also ensured, reducing the manufacturing difficulty.
在该第一实施例中,第一环形部41和第二环形部42均沿垂直于传感器主体100的轴向方向的横向方向延伸。在其他实施例中,第一环形部41和/或第二环形部42可相对于横向方向的角度在0至30°之间,特别是在0至15°之间,更优选是在0至10°之间。通过使得环形部基本上平行于横向方向延伸,可有助于保证第一区段10和第二区段20之间的变形主要发生在第一环形部41和第二环形部42中。In this first embodiment, the first annular portion 41 and the second annular portion 42 both extend in a transverse direction perpendicular to the axial direction of the sensor body 100. In other embodiments, the first annular portion 41 and/or the second annular portion 42 may be at an angle of between 0 and 30°, particularly between 0 and 15°, and more preferably between 0 and 10° relative to the transverse direction. By making the annular portions extend substantially parallel to the transverse direction, it can help ensure that the deformation between the first segment 10 and the second segment 20 mainly occurs in the first annular portion 41 and the second annular portion 42.
所述传感器主体100优选满足以下特征中的一者或多者:The sensor body 100 preferably satisfies one or more of the following features:
1、传感器主体100是一体结构。1. The sensor body 100 is an integrated structure.
2、所述第一区段10、第二区段20和中间区段30均具有圆环形横截面,其中所述中间区段30的外直径小于第一区段10的内直径,且小于第二区段20的内直径。2. The first section 10 , the second section 20 and the middle section 30 all have circular cross sections, wherein the outer diameter of the middle section 30 is smaller than the inner diameter of the first section 10 and smaller than the inner diameter of the second section 20 .
3、中间区段30的侧壁平行于第一区段10的侧壁和第二区段20的侧壁。3. The side walls of the middle section 30 are parallel to the side walls of the first section 10 and the side walls of the second section 20 .
4、第一区段10和所述第二区段20具有相同的内直径和外直径。4. The first section 10 and the second section 20 have the same inner diameter and outer diameter.
通过这些特征,特别是这些特征中两个或两个以上特征的组合,可以采用标准的筒状坯件用简单的方法制造传感器主体100。By means of these features, and in particular the combination of two or more of these features, the sensor body 100 can be manufactured in a simple manner using a standard cylindrical blank.
以图2A-2E所示的传感器主体100结构为例,制造方法可包括,(1)提供具有一定壁厚的圆筒状坯件;(2)在圆筒状坯件的第一端部处拓宽内径,从而形成第一区段10的内表面;(3)在圆筒状坯件的第二端部处拓宽内径,从而形成第二区段20的内表面;(4)从圆筒状坯件的外侧壁加工凹槽,以形成所述间隙40。其中,前述的步骤(2)、(3)、(4)不必按描述的顺序执行,而是可以以任何顺序进行。Taking the structure of the sensor body 100 shown in FIGS. 2A-2E as an example, the manufacturing method may include: (1) providing a cylindrical blank with a certain wall thickness; (2) widening the inner diameter at the first end of the cylindrical blank to form the inner surface of the first section 10; (3) widening the inner diameter at the second end of the cylindrical blank to form the inner surface of the second section 20; (4) machining a groove from the outer wall of the cylindrical blank to form the gap 40. The aforementioned steps (2), (3), and (4) do not have to be performed in the order described, but can be performed in any order.
其中,制造方法包括但不限于激光加工、油割慢走丝加工、放电加工等。Among them, the manufacturing methods include but are not limited to laser processing, oil-cut wire processing, electric discharge machining, etc.
力传感器的光学传感器件200由传感器主体100保持,配置用于感测传感器主体100因受力导致的变形并传输代表变形的信号。在一些实施方式中,光学传感器件200是反射构件51和光纤52的组合。在另一些实施方式中,光学传感器件200是光纤52布拉格光栅。The optical sensor device 200 of the force sensor is held by the sensor body 100 and is configured to sense the deformation of the sensor body 100 caused by the force and transmit a signal representing the deformation. In some embodiments, the optical sensor device 200 is a combination of a reflective member 51 and an optical fiber 52. In other embodiments, the optical sensor device 200 is a Bragg grating of the optical fiber 52.
光学传感器件200的数量可以为多个,且容纳在容纳部36中。在一些实施方式中,容纳部36可以为通孔,例如圆形、椭圆形、多边形、正方形、长方形、不规则形状通孔,在另一些实施方式中,容纳部36可以是向传感器主体100的外表面敞开的槽,该槽的横截面形状可以由圆弧、曲线、直线和曲线的组合等构成。如图2C、2D、2E所示,第一区段10和第二区段20均具有三个容纳部36,且对于任一区段,三个容纳部36均匀地布置在靠近圆周的位置处。There may be a plurality of optical sensor devices 200, and they are accommodated in the accommodating portion 36. In some embodiments, the accommodating portion 36 may be a through hole, such as a circular, elliptical, polygonal, square, rectangular, or irregularly shaped through hole. In other embodiments, the accommodating portion 36 may be a groove open to the outer surface of the sensor body 100, and the cross-sectional shape of the groove may be composed of a circular arc, a curve, a straight line, and a combination of curves. As shown in FIGS. 2C, 2D, and 2E, the first section 10 and the second section 20 each have three accommodating portions 36, and for any section, the three accommodating portions 36 are evenly arranged at positions close to the circumference.
光学传感器件200可以是反射构件51和光纤52的组合,若干反射构件51沿轴向方向穿过第一区段10,若干光纤52沿轴向方向穿过第二区段20且其数量与反射构件51的数量相同,从而反射构件51和光纤52为一一对应的关系。图1A-1E所示的实施例即为此种情况。其中,每个反射构件51的一端延伸到所述间隙40中,且与每个光纤52的延伸到所述间隙40中的端部相对。在反射构件51的端部与光纤52的端部之间存在缝隙。其中,光纤52配置为发射光到反射构件51以及收集从反射构件51反射的光。光线通过光纤52端面发出并经过缝隙到达相应的反射构件51端面上,同理,来自反射构件51的反射光经过所述缝隙到达光纤52。当传感器受力时,第一区段10与第二区段20之间在环形部处发生变形,导致光纤52端面与反射构件51端面之间的距离发生变化,该距离的变化可用于获知关于传感器所受到的力的大小和方向,具体如下所述。The optical sensor device 200 may be a combination of a reflective member 51 and an optical fiber 52, wherein a plurality of reflective members 51 pass through the first section 10 in the axial direction, and a plurality of optical fibers 52 pass through the second section 20 in the axial direction and the number of the reflective members 51 is the same as the number of the reflective members 51, so that the reflective members 51 and the optical fibers 52 are in a one-to-one correspondence. The embodiment shown in FIGS. 1A-1E is such a case. One end of each reflective member 51 extends into the gap 40 and is opposite to the end of each optical fiber 52 extending into the gap 40. There is a gap between the end of the reflective member 51 and the end of the optical fiber 52. The optical fiber 52 is configured to emit light to the reflective member 51 and collect light reflected from the reflective member 51. Light is emitted through the end face of the optical fiber 52 and reaches the corresponding end face of the reflective member 51 through the gap. Similarly, the reflected light from the reflective member 51 reaches the optical fiber 52 through the gap. When the sensor is subjected to force, deformation occurs at the annular portion between the first section 10 and the second section 20, causing a change in the distance between the end face of the optical fiber 52 and the end face of the reflective component 51. The change in distance can be used to obtain the magnitude and direction of the force applied to the sensor, as described below.
本公开的力传感器可采用以下三种解调方案。The force sensor disclosed in the present invention may adopt the following three demodulation schemes.
第一种为利用白光干涉解调原理,该方案涉及光学传感器件200为反射构件51和光纤52的情形。当传感器远端受力后,第二区段20和第一区段10之间的环形部发生变形,从而引起反射构件51和光纤52之间的距离发生改变,通过白光干涉解调原理计算出分布在间隙40的3个或3个以上位置处的反射构件51和光纤52之间的距离的变化量,即可计算出远端受力的大小及方向。The first method is to use the principle of white light interference demodulation, which involves the case where the optical sensor device 200 is a reflective component 51 and an optical fiber 52. When the sensor is subjected to force at the far end, the annular portion between the second section 20 and the first section 10 is deformed, thereby causing the distance between the reflective component 51 and the optical fiber 52 to change. The change in the distance between the reflective component 51 and the optical fiber 52 at three or more positions in the gap 40 is calculated by the principle of white light interference demodulation, and the magnitude and direction of the force at the far end can be calculated.
第二种为利用光强解调原理,该方案涉及光学传感器件200为反射构件51和光纤52的情形。当传感器远端受力后,第二区段20和第一区段10的环形部发生变形,从而引起反射构件51和光纤52之间的距离发生改变,该距离的变化会引起光纤52接收到的反射构件51端面反射回来的光强发生变化。通过分布在间隙40的3个或3个以上位置处的光强变化量,即可计算出远端受力的大小及方向。The second method is to use the principle of light intensity demodulation, which involves the case where the optical sensor device 200 is a reflective component 51 and an optical fiber 52. When the sensor is subjected to force at the far end, the annular portion of the second section 20 and the first section 10 deforms, causing the distance between the reflective component 51 and the optical fiber 52 to change. The change in distance causes the intensity of light reflected from the end face of the reflective component 51 received by the optical fiber 52 to change. The magnitude and direction of the force at the far end can be calculated by the change in light intensity at three or more positions distributed in the gap 40.
第三种为利用光纤52布拉格光栅原理,该方案涉及光学传感器件200为光纤52布拉格光栅的情形。其中将光纤52布拉格光栅两头分别固定在第二区段20和第一区段10的容纳部36内,当传感器远端受力后,第二区段20和第一区段10之间的环形部发生变形,从而导致光纤52布拉格光栅受到拉力或压力,当光纤52布拉格光栅受到拉力或压力时,其中心波长会随之发生变化。通过测量分布在间隙40的3个或3个以上位置处的光纤52布拉格光栅中心波长的变化量,即可计算出远端受力的大小及方向。The third method is to use the fiber 52 Bragg grating principle. This scheme involves the case where the optical sensor device 200 is a fiber 52 Bragg grating. The two ends of the fiber 52 Bragg grating are fixed in the accommodating parts 36 of the second section 20 and the first section 10 respectively. When the sensor is subjected to force at the far end, the annular part between the second section 20 and the first section 10 is deformed, thereby causing the fiber 52 Bragg grating to be subjected to tension or pressure. When the fiber 52 Bragg grating is subjected to tension or pressure, its central wavelength will change accordingly. By measuring the change in the central wavelength of the fiber 52 Bragg grating distributed at 3 or more positions in the gap 40, the magnitude and direction of the force at the far end can be calculated.
下面参照图3A-图5C描述根据本公开其他实施例的力传感器,这些实施例中,第一区段10、第二区段20、中间区段30的设置与第一实施例类似,且均具有两个环形部。这些实施例与第一实施例的区别主要在于环形部的具体形状的不同。The force sensors according to other embodiments of the present disclosure are described below with reference to FIGS. 3A to 5C . In these embodiments, the first section 10 , the second section 20 , and the middle section 30 are arranged similarly to the first embodiment, and each of them has two annular portions. The difference between these embodiments and the first embodiment mainly lies in the specific shape of the annular portion.
图3A、3B、3C示出了根据本公开的第二实施例的力传感器的各视图。在该第二实施例中,环形部具有不均匀的壁厚。其中,在沿着传感器主体100的中心平面的剖视图中,第一环形部41和第二环形部42具有直角梯形形状。第一环形部41和第二环形部42的壁厚越靠近力传感器的中心轴线越薄,越远离力传感器的中心轴线越厚。其中,第一环形部41和第二环形部42的靠近间隙40的表面大致沿着传感器主体100的横向方向延伸,第一环形部41和第二环形部42的远离间隙40的表面相对于传感器主体100的横向方向成锐角的角度。替代地,可以使得第一环形部41和第二环形部42的两个表面均相对于传感器主体100的横向方向成锐角的角度,或使得第一环形部41和第二环形部42的靠近间隙40的表面相对于传感器主体100的横向方向成锐角的角度,第一环形部41和第二环形部42的远离间隙40的表面大致沿着传感器主体100的横向方向延伸。通过设置环形部的不均匀的壁厚,更有利于降低力传感器的加工难度。3A, 3B, and 3C show various views of a force sensor according to a second embodiment of the present disclosure. In the second embodiment, the annular portion has an uneven wall thickness. In the cross-sectional view along the central plane of the sensor body 100, the first annular portion 41 and the second annular portion 42 have a right-angled trapezoidal shape. The wall thickness of the first annular portion 41 and the second annular portion 42 is thinner as it approaches the central axis of the force sensor, and thicker as it is farther away from the central axis of the force sensor. The surfaces of the first annular portion 41 and the second annular portion 42 close to the gap 40 extend roughly along the lateral direction of the sensor body 100, and the surfaces of the first annular portion 41 and the second annular portion 42 away from the gap 40 are at an acute angle relative to the lateral direction of the sensor body 100. Alternatively, both surfaces of the first annular portion 41 and the second annular portion 42 may be formed at an acute angle relative to the transverse direction of the sensor body 100, or the surfaces of the first annular portion 41 and the second annular portion 42 close to the gap 40 may be formed at an acute angle relative to the transverse direction of the sensor body 100, and the surfaces of the first annular portion 41 and the second annular portion 42 away from the gap 40 may extend substantially along the transverse direction of the sensor body 100. By setting the uneven wall thickness of the annular portion, it is more conducive to reducing the difficulty of processing the force sensor.
图4A、4B、4C示出了根据本公开的第三实施例的力传感器的各视图。在该第三实施例中,在沿着传感器主体100的中心平面的剖视图中,第一环形部41和第二环形部42具有平行四边形形状。其中,第一环形部41和第二环形部42相对于传感器主体100的横向方向成一锐角角度。该锐角角度优选地小于30°,更优选地,小于15°。通过允许环形部具有控制在一定范围内的倾斜角度,可以在保证第一区段10相对于第二区段20的变形主要发生在环形部中,同时,允许降低传感器主体100的加工精度要求。4A, 4B, and 4C show various views of a force sensor according to a third embodiment of the present disclosure. In the third embodiment, in a cross-sectional view along the center plane of the sensor body 100, the first annular portion 41 and the second annular portion 42 have a parallelogram shape. Among them, the first annular portion 41 and the second annular portion 42 form an acute angle relative to the lateral direction of the sensor body 100. The acute angle is preferably less than 30°, and more preferably, less than 15°. By allowing the annular portion to have an inclination angle controlled within a certain range, it can be ensured that the deformation of the first section 10 relative to the second section 20 mainly occurs in the annular portion, while allowing the processing accuracy requirements of the sensor body 100 to be reduced.
图5A、5B、5C示出了根据本公开的第四实施例的力传感器的各视图,在该第四实施例中,在沿着传感器主体100的中心平面的剖视图中,第一环形部41和第二环形部42具有不规则的形状,第一环形部41和第二环形部42并非平坦的薄壁,而是具有由曲面构成的环形表面。在该实施例中,所述间隙40的尺寸在朝向远离中心轴线的方向上变大,且间隙40的两个轴向侧由曲线限定。该方案同样可以在保证第一区段10相对于第二区段20的变形主要发生在环形部中的同时,允许降低传感器主体100的加工精度要求。5A, 5B, and 5C show various views of a force sensor according to a fourth embodiment of the present disclosure. In the fourth embodiment, in a cross-sectional view along the central plane of the sensor body 100, the first annular portion 41 and the second annular portion 42 have irregular shapes, and the first annular portion 41 and the second annular portion 42 are not flat thin walls, but have annular surfaces composed of curved surfaces. In this embodiment, the size of the gap 40 increases in a direction away from the central axis, and the two axial sides of the gap 40 are defined by curves. This solution can also ensure that the deformation of the first section 10 relative to the second section 20 mainly occurs in the annular portion, while allowing the processing accuracy requirements of the sensor body 100 to be reduced.
图7A-图7D示出了根据本公开的第五实施例的力传感器。该实施例仅具有一个环形部,即第一环形部41。其中,第二区段20与中间区段30直接连接,第一区段10通过所述环形部与中间区段30连接。可以理解的是,在未示出的实施例中,可以使得第一区段10与中间区段30直接连接,第二区段20通过所述环形部与中间区段30连接。此外,在未示出的实施例中,可以将第二区段设置为其外直径小于第一区段的外直径,甚至与中间区段30的外直径相等。7A-7D show a force sensor according to a fifth embodiment of the present disclosure. This embodiment has only one annular portion, namely, the first annular portion 41. The second section 20 is directly connected to the middle section 30, and the first section 10 is connected to the middle section 30 through the annular portion. It is understood that in an embodiment not shown, the first section 10 can be directly connected to the middle section 30, and the second section 20 can be connected to the middle section 30 through the annular portion. In addition, in an embodiment not shown, the second section can be set to have an outer diameter smaller than the outer diameter of the first section, or even equal to the outer diameter of the middle section 30.
如该实施例所示,与中间区段30直接连接的区段,在这里为第二区段20,其厚度设置为使得,其内周表面与中间区段30的内周表面是连续的。这样,可以简化制造步骤,因为可省略对第二区段20的内部进行拓宽的步骤。As shown in this embodiment, the thickness of the section directly connected to the middle section 30, here the second section 20, is set so that its inner peripheral surface is continuous with the inner peripheral surface of the middle section 30. In this way, the manufacturing steps can be simplified because the step of widening the inside of the second section 20 can be omitted.
第一区段10的壁厚设置为使得其内周表面比中间区段30的外周表面更远离中心轴线,以给环形部留出空间。The wall thickness of the first section 10 is set so that its inner peripheral surface is farther from the central axis than the outer peripheral surface of the middle section 30 to leave space for the annular portion.
图8A-图8E示出了根据本公开的第六实施例的力传感器。不同于前述的实施例,该实施例具有两个间隙40。8A-8E show a force sensor according to a sixth embodiment of the present disclosure. Different from the previous embodiments, this embodiment has two gaps 40.
具体地,该第六实施例的传感器主体100可分为三个区段,第一区段10、第二区段20和连接第一区段10和第二区段20的中间区段30。其中,中间区段30具有第一凹入部33、第二凹入部34和连接所述第一凹入部33和第二凹入部34的中心区部35。第一凹入部33和第二凹入部34均相对于第一区段10、第二区段20和中心区部35的外表面凹入,以形成两个间隙40。Specifically, the sensor body 100 of the sixth embodiment can be divided into three sections, a first section 10, a second section 20, and a middle section 30 connecting the first section 10 and the second section 20. The middle section 30 has a first concave portion 33, a second concave portion 34, and a central section 35 connecting the first concave portion 33 and the second concave portion 34. The first concave portion 33 and the second concave portion 34 are both concave relative to the outer surfaces of the first section 10, the second section 20, and the central section 35 to form two gaps 40.
该实施例的环形部包括第一环形部41和第二环形部42,第一环形部41连接中心区部35的第一端351和第一凹入部33,第二环形部42连接中心区部35的第二端352和第二凹入部34。The annular portion of this embodiment includes a first annular portion 41 and a second annular portion 42 . The first annular portion 41 connects the first end 351 of the central section 35 and the first recessed portion 33 , and the second annular portion 42 connects the second end 352 of the central section 35 and the second recessed portion 34 .
通过形成两个间隙40,并在两个间隙40旁均形成有环形部,更有利于整个传感器主体100的变形,并有利于整体测量精度的提高。By forming two gaps 40 and forming annular portions beside the two gaps 40 , it is more conducive to the deformation of the entire sensor body 100 and to the improvement of the overall measurement accuracy.
该第六实施例中,优选使得第一区段10、第一凹入部33、第二区段20、第二凹入部34具有相同的内直径,以简化加工步骤。In the sixth embodiment, it is preferred that the first section 10 , the first recessed portion 33 , the second section 20 , and the second recessed portion 34 have the same inner diameter to simplify the processing steps.
在制造该第六实施例的传感器时,仅需要如下步骤:(1)提供筒状坯件;(2)加工第一凹入部33;(3)加工第二凹入部34;(4)拓宽中间区段30的中段部分。其中第(2)-(4)不必按描述顺序进行,而是可按任何顺序进行。When manufacturing the sensor of the sixth embodiment, only the following steps are required: (1) providing a cylindrical blank; (2) machining the first concave portion 33; (3) machining the second concave portion 34; (4) widening the middle section of the middle section 30. Steps (2) to (4) do not have to be performed in the order described, but may be performed in any order.
图9A-图9C示出了根据本公开的第七实施例的力传感器。该实施例中与第一实施例类似,区别主要在于,该实施例中的环形部是非连续的,而是分为两个或两个以上的扇形区段。对于两个扇形区段的实施例中,优选使得该两个扇形区段是相同的。对于两个以上的扇形区段,优选使得其沿圆周均匀分布,以减小各方向传感器的灵敏度差异。其中,这些扇形区段可通过孔43分开,如图9C所示。9A-9C show a force sensor according to a seventh embodiment of the present disclosure. This embodiment is similar to the first embodiment, except that the annular portion in this embodiment is discontinuous, but is divided into two or more fan-shaped segments. In the embodiment of two fan-shaped segments, it is preferred that the two fan-shaped segments are identical. For more than two fan-shaped segments, it is preferred that they are evenly distributed along the circumference to reduce the sensitivity difference of sensors in each direction. Among them, these fan-shaped segments can be separated by holes 43, as shown in FIG. 9C.
本公开的任一实施例的力传感器均可设置在力感测导管中,力感测导管具有远侧末端的柔性细长本体,所述力传感器布置在所述柔性细长本体内的所述远侧末端处。力传感器压缩或弯曲以响应施加在柔性细长本体的远侧末端上的接触力,例如,当远侧末端接触血管或器官的壁时所产生的接触力。力感测导管可具有适于插入到人体血管或器官中的宽度和长度。力感测导管可包括近侧部分、中间部分和远侧部分,远侧部分可包括容纳所述力传感器的端部执行器。The force sensor of any embodiment of the present disclosure may be disposed in a force sensing catheter having a flexible, elongated body with a distal end, wherein the force sensor is disposed at the distal end within the flexible, elongated body. The force sensor compresses or bends in response to a contact force applied to the distal end of the flexible, elongated body, such as a contact force generated when the distal end contacts the wall of a blood vessel or an organ. The force sensing catheter may have a width and a length suitable for insertion into a blood vessel or an organ of the human body. The force sensing catheter may include a proximal portion, a middle portion, and a distal portion, wherein the distal portion may include an end effector that accommodates the force sensor.
诸如本领域中已知的用于血管或器官的诊断或治疗的端部执行器,例如标测电极或消融电极可与本公开的任何实施例结合使用,例如本公开的力传感器可用于标测电极或消融电极中。此外,力感测导管可配置成电生理学导管来执行心脏标测和消融。在其它实施方式中,力感测导管可配置成把药物或生物活性剂递送到血管或器官壁,或者执行诸如经心肌血管重建术或冷冻消融的微创手术。End effectors such as those known in the art for diagnosis or treatment of blood vessels or organs, such as mapping electrodes or ablation electrodes, may be used in combination with any embodiment of the present disclosure, for example, the force sensor of the present disclosure may be used in a mapping electrode or ablation electrode. In addition, the force sensing catheter may be configured as an electrophysiology catheter to perform cardiac mapping and ablation. In other embodiments, the force sensing catheter may be configured to deliver drugs or bioactive agents to a blood vessel or organ wall, or to perform minimally invasive procedures such as transmyocardial revascularization or cryoablation.
本公开的力传感器所应用的力感测导管的具体结构不限,取决于应用,力感测导管可以是中空结构(即,具有内腔)或非中空结构(即,没有内腔)。The specific structure of the force sensing catheter used in the force sensor of the present disclosure is not limited. Depending on the application, the force sensing catheter can be a hollow structure (ie, having an inner cavity) or a non-hollow structure (ie, having no inner cavity).
本公开的任一实施例的力传感器均可设置在消融装置中。另外,本公开的任一实施例的力感测导管均可设置在消融装置中,或所述力感测导管本身可作为一种消融装置。所述消融装置可用于治疗心房颤动、室上性心动过速、室性心动过速、心脏肿瘤等疾病。The force sensor of any embodiment of the present disclosure may be disposed in an ablation device. In addition, the force sensing catheter of any embodiment of the present disclosure may be disposed in an ablation device, or the force sensing catheter itself may be used as an ablation device. The ablation device may be used to treat atrial fibrillation, supraventricular tachycardia, ventricular tachycardia, cardiac tumors and other diseases.
其中,消融装置可具有用于将能量(如射频能量、冷冻能量等)传递到心脏的特定部位的导管。力传感器可安装在例如导管尖端,用于实时监测导管与心脏组织之间的接触力。这种监测有助于确保导管与目标组织的充分接触,提高消融效果。The ablation device may have a catheter for delivering energy (such as radiofrequency energy, cryoenergy, etc.) to a specific part of the heart. A force sensor may be installed, for example, at the tip of the catheter to monitor the contact force between the catheter and the heart tissue in real time. This monitoring helps ensure that the catheter is in full contact with the target tissue and improves the ablation effect.
本公开还涉及一种医疗设备,所述医疗设备可具有根据本公开的任一实施例的力传感器,或具有根据本公开的任一实施例的力感测导管。The present disclosure also relates to a medical device, which may include a force sensor according to any embodiment of the present disclosure, or include a force sensing catheter according to any embodiment of the present disclosure.
上文中参照优选的实施例详细描述了本公开所提出的方案的示范性实施方式,然而本领域技术人员可理解的是,在不背离本公开理念的前提下,可以对上述具体实施例做出多种变型和改型,且可以对本公开提出的各种技术特征、结构进行多种组合,而不超出本公开的保护范围,本公开的保护范围由所附的权利要求确定。The exemplary implementation scheme of the present disclosure is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the protection scope of the present disclosure, which is determined by the attached claims.
Claims (14)
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|---|---|---|---|
| CN202420098134.0U CN222528812U (en) | 2024-01-15 | 2024-01-15 | Force sensor and force sensing catheter |
| CN202410058363.4A CN120313768A (en) | 2024-01-15 | 2024-01-15 | Force sensor and force sensing catheter |
| CN202420098134.0 | 2024-01-15 | ||
| CN202410058363.4 | 2024-01-15 |
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| WO2025152925A1 true WO2025152925A1 (en) | 2025-07-24 |
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