WO2025152961A1 - Conductive slurry, electrode prepared therefrom, and crystalline silicon solar cell comprising electrode - Google Patents
Conductive slurry, electrode prepared therefrom, and crystalline silicon solar cell comprising electrodeInfo
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- WO2025152961A1 WO2025152961A1 PCT/CN2025/072485 CN2025072485W WO2025152961A1 WO 2025152961 A1 WO2025152961 A1 WO 2025152961A1 CN 2025072485 W CN2025072485 W CN 2025072485W WO 2025152961 A1 WO2025152961 A1 WO 2025152961A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/14—Conductive material dispersed in non-conductive inorganic material
- H01B1/16—Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
Definitions
- the transmitted photons are absorbed by the solar cell, which in turn excites the electrons of the semiconductive material to generate electron-hole pairs, and the electrons and holes are guided through the electrodes located on the front side of the substrate (i.e., the side illuminated by light) and the electrodes on the reverse side (i.e., the side not illuminated by light) to form current, thereby obtaining electrical energy.
- the front electrode of a solar cell is usually arranged in two sets of perpendicular straight lines, called “grid lines” and “bus bars".
- the grid lines make electrical contact with the front side, while the bus bars connect these grid lines, allowing efficient extraction of charge into the external circuit.
- it is usually applied in the form of a conductive paste, which is fired to form a solid electrode body.
- the back electrode of the solar cell is usually also applied in the form of a conductive paste, which is then fired to obtain a solid electrode body.
- a typical conductive paste contains conductive metal particles, glass powder and organic carriers, where the conductive metal particles form a metal semiconductor ohmic contact with the underlying silicon, which is directly responsible for the transmission of current from the silicon emitter region to the gate line. Therefore, whether the conductive paste can obtain a low contact resistance with the silicon emitter region has an important impact on the performance of solar cells.
- CN101609849A discloses a silver conductor paste for the front electrode of a solar cell and a preparation process thereof, wherein the silver paste for the front electrode of the solar cell uses silver powder of different particle size ranges as the conductive functional phase.
- the spherical silver powder of two particle size ranges is mixed and used to fill the small-particle silver powder in the gap of the large-particle silver powder, and a more compact conductive network can be formed after the electrode is formed, thereby reducing the contact resistance of the battery and improving the electrical performance and conversion efficiency.
- CN115312629A discloses a solar cell and a method for preparing the same, wherein the metal paste on the front side of the silicon wafer is processed by laser enhanced contact optimization technology to form a local contact electrode with ohmic contact on the front side of the silicon wafer to reduce the contact resistance.
- CN115312629A does not provide corresponding test data to prove that the contact resistance can be reduced.
- a conductive paste comprising:
- the laser thermal accelerator is represented by formula (I): Zr x Cu y Al m Ni z Nb n A q (I)
- the present invention also provides an electrode for a crystalline silicon solar cell, which is formed by sintering the conductive paste.
- the laser thermal accelerator is represented by formula (I): Zr x Cu y Al m Ni z Nb n A q (I)
- the conductive paste comprises:
- the glass powder particles can have various shapes, surface properties, sizes, surface area to volume ratios, and coatings. Many shapes of glass powder particles are known to those skilled in the art. Some examples are spherical, angular, elongated (rod-like or needle-like), and flat (flake-like). Glass powder particles can also be present as a combination of particles of different shapes. According to the present invention, glass powder having a shape or a combination of shapes that facilitates favorable sintering, adhesion, electrical contact, and conductivity of the resulting electrode is preferred.
- the particle size D50 of the glass powder is preferably 0.1-10 ⁇ m, more preferably 0.2-7 ⁇ m, and most preferably 0.5-5 ⁇ m.
- the determination of the particle size D50 is well known to those skilled in the art.
- the glass powder is present in a proportion of 0.1-15 wt %, preferably 3-10 wt %, of the conductive paste.
- first particles, second particles and/or third particles etc. can be particles that have been prepared.
- the laser thermal accelerator is represented by formula (I): Zr x Cu y Al m Ni z Nb n A q (I)
- the laser thermal accelerator is amorphous (non-crystalline) metal alloy particles.
- the laser thermal accelerator is an amorphous metal alloy particle having a particle size D50 of 0.1-8 ⁇ m, for example 0.5 ⁇ m, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m.
- the laser thermal accelerator is an amorphous metal alloy particle having a particle size D50 of 1-5 ⁇ m. The determination of particle size D50 is well known to those skilled in the art.
- the temperature of step (2) is preferably 1050-1500°C, such as 1100°C, 1200°C, 1300°C, 1400°C.
- the pressure of step (3) is preferably 20-100 PSI, for example 30 PSI, 40 PSI, 50 PSI, 60 PSI, 70 PSI, 80 PSI, 90 PSI.
- the NaCl concentration in step (3) is preferably 1-10 wt %, such as 2-5 wt % or 6-9 wt %.
- the conductive paste comprises an organic vehicle commonly used in the art.
- organic vehicles are those that provide optimal stability of the ingredients within the conductive paste and impart viscosity to the conductive paste that allows for effective printability.
- the amount of the organic vehicle may be 2-20 wt %, more preferably 5-15 wt %, and most preferably 6-10 wt %, based on the total weight of the conductive paste.
- the binder may be present in an amount of 0.1-10 wt %, preferably 0.1-8 wt %, more preferably 0.5-7 wt %, based on the total weight of the organic vehicle.
- Preferred binders are those that promote the formation of conductive pastes having favorable stability, printability, viscosity and sintering properties.
- Preferred binders (which generally fall within the category referred to as "resins") are polymeric binders, monomeric binders, and binders that are combinations of polymers and monomers.
- the polymeric binder may also be a copolymer.
- Preferred polymeric binders include binders carrying functional groups in the polymer backbone, binders carrying functional groups outside the backbone, and binders carrying functional groups inside and outside the backbone.
- Preferred polymers carrying functional groups in the backbone include, for example, polyesters, substituted polyesters, polycarbonates, substituted polycarbonates, polymers carrying cyclic groups in the backbone, polysaccharides, substituted polysaccharides, polyurethanes, substituted polyurethanes, polyamides, substituted polyamides, phenolic resins, substituted phenolic resins, copolymers of one or more monomers of the above polymers (optionally with other comonomers) or combinations of at least two thereof.
- Preferred polymers carrying cyclic groups in the main chain include, for example, polyvinyl butyral (PVB) and its derivatives and polyterpineol and its derivatives or mixtures thereof.
- Preferred polysaccharides include, for example, cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, propyl cellulose, hydroxypropyl cellulose, butyl cellulose, derivatives thereof and mixtures of at least two thereof.
- Other preferred polymers include, for example, cellulose ester resins, such as cellulose acetate propionate, cellulose acetate butyrate and any combination thereof.
- Other preferred polymers are those disclosed in U.S. Patent Application Publication No. 2013/0180583, which is incorporated herein by reference.
- Preferred monomeric binders include, for example, monomeric binders based on ethylene glycol.
- Preferred monomeric binders based on ethylene glycol are binders having multiple ether groups, multiple ester groups, or binders having one ether group and one ester group, preferred ether groups are methyl, ethyl, propyl, butyl, pentyl, hexyl and higher alkyl ethers, preferred ester groups are acetates and their alkyl ether derivatives, preferably ethylene glycol monobutyl ether monoacetate or mixtures thereof.
- Preferred binders in the present invention are, for example, alkylcelluloses (preferably ethylcellulose), derivatives thereof and mixtures thereof with other binders from the previous list of binders.
- Preferred solvents are solvents that allow the formation of an electroconductive paste having favorable viscosity, printability, stability and sintering properties. All solvents known in the art and considered suitable in the present invention can be used as solvents in the organic vehicle. According to the present invention, preferred solvents are solvents that allow a preferred high level of printability of the electroconductive paste as described above to be achieved. Preferred solvents according to the present invention are solvents that exist in liquid form at standard ambient temperature and pressure (SATP) (25°C, 100 kPa), preferably solvents having a boiling point above 90°C and a glass transition temperature Tg above -20°C.
- SATP ambient temperature and pressure
- Preferred solvents are polar or nonpolar, protic or aprotic, aromatic or nonaromatic.
- Preferred solvents include, for example, monoalcohols, diols, polyols, monoesters, diesters, polyesters, monoethers, diethers, polyethers, solvents comprising at least one or more of these classes of functional groups, optionally comprising other classes of functional groups, and mixtures of two or more of the above solvents, for example, diethylene glycol butyl ether acetate.
- the organic vehicle may also include a surfactant.
- the amount of the surfactant may be 0-10 wt %, preferably 0-8 wt %, more preferably 0.01-6 wt %, based on the total weight of the organic vehicle.
- Preferred surfactants in the present invention are surfactants that promote the formation of conductive pastes with favorable stability, printability, viscosity and sintering properties. All surfactants known in the art and considered suitable in the present invention can be used as surfactants in the organic vehicle.
- Preferred surfactants may have nonionic, anionic, cationic, amphoteric or zwitterionic heads.
- Preferred surfactants are polymeric and monomeric or mixtures thereof.
- the conductive paste optionally contains additives commonly used in the art.
- Preferred conductive paste additives are components added to the conductive paste in addition to the ingredients already explicitly mentioned, which are used to promote higher performance of the conductive paste, the electrode made therefrom or the resulting crystalline silicon solar cell. All additives known in the art and considered suitable in the present invention can be used as conductive paste additives.
- Preferred additives are thixotropic agents, viscosity regulators, stabilizers, thickeners, emulsifiers, dispersants, lubricants or pH regulators and any combination thereof.
- Preferred thixotropic agents herein are carboxylic acid derivatives, preferably fatty acid derivatives or combinations thereof.
- Preferred fatty acid derivatives are C9H19COOH (capric acid), C11H23COOH (lauric acid ) , C13H27COOH (myristic acid), C15H31COOH (palmitic acid), C17H35COOH (stearic acid), C18H34O2 ( oleic acid), C18H32O2 ( linoleic acid ) , castor oil , hydrogenated castor oil or a combination thereof .
- the electrode for the crystalline silicon solar cell of the present invention is formed by sintering the above conductive paste.
- the temperature of the conductive paste sintering treatment is 700-850°C, preferably 750-800°C.
- the present invention also relates to a crystalline silicon solar cell, which comprises a substrate and the electrode combined on the substrate.
- the crystalline silicon solar cell substrate of the present invention is a substrate for crystalline silicon solar cells known to those skilled in the art.
- the crystalline silicon solar cell of the present invention basically comprises an electrode formed by sintering the conductive paste of the present invention and bonded to the substrate.
- the conductive paste of the present invention is applied to a substrate, such as a semiconductor substrate (eg, a crystalline silicon wafer), to form a printed electrode.
- a substrate such as a semiconductor substrate (eg, a crystalline silicon wafer)
- the electrode is optionally processed by a Laser Enhanced Contact Optimization (LECO) (also known as laser assisted sintering) process.
- LECO Laser Enhanced Contact Optimization
- the laser enhanced contact optimization (LECO) process comprises the following steps:
- Firing is required to sinter the printed electrodes to form a solid conductor. Firing is well known in the art and may be achieved in any manner deemed appropriate in the present invention. It is preferred that firing is performed above the Tg of the glass frit material.
- the substrate of the present invention preferably a crystalline silicon wafer, has an area where light can be efficiently absorbed to generate electron-hole pairs and efficiently cross the boundary, preferably the p-n junction boundary, to separate holes and electrons.
- the above-mentioned dopants are preferably dopants that form p-n junction boundaries by introducing electrons or holes into the band structure when added to the crystalline silicon wafer. According to the present invention, it is preferred to specifically select the types and concentrations of these dopants to adjust the band structure profile of the p-n junction and set the light absorptivity and conductivity profile as required.
- the preferred p-type dopant according to the present invention is a dopant that adds holes to the band structure of the crystalline silicon wafer. All dopants known in the art and considered suitable in the present invention can be used as p-type dopants.
- the preferred p-type dopant according to the present invention is a trivalent element, especially a trivalent element of Group 13 in the periodic table.
- the preferred Group 13 elements in the periodic table herein include, but are not limited to, boron, aluminum, gallium, indium, thallium or a combination of at least two thereof, of which boron is particularly preferred.
- Preferred n-type dopants according to the present invention are dopants that add electrons to the band structure of the crystalline silicon wafer. All dopants known in the art and considered suitable in the present invention can be used as n-type dopants.
- Preferred n-type dopants according to the present invention are elements of the fifth group of the periodic table. Preferred elements of the fifth group of the periodic table herein include nitrogen, phosphorus, arsenic, antimony, bismuth or a combination of at least two thereof, wherein phosphorus is particularly preferred.
- an anti-reflection layer may be applied as an outer layer before the electrode is applied to the front side of a crystalline silicon solar cell.
- a preferred anti-reflection layer according to the present invention is an anti-reflection layer that reduces the proportion of incident light reflected by the front side and increases the proportion of incident light absorbed by the wafer across the front side.
- Anti-reflection layers that produce favorable absorptivity/reflectivity ratios are susceptible to etching by conductive pastes.
- anti-reflection layers that are resistant to the temperature required for firing of conductive pastes and do not promote greater recombination of electrons and holes near the electrode interface are preferred.
- a preferred anti-reflection layer according to the present invention is silicon nitride, silicon dioxide, aluminum oxide, titanium dioxide, or a mixture of at least two thereof and/or a combination of at least two layers thereof.
- the anti-reflection layer is silicon nitride, i.e., SixNy , especially when a crystalline silicon wafer is used, wherein x is 2-4 and y is 3-5.
- one or more passivation layers may be applied to the substrate, preferably the front side and/or back side of the crystalline silicon wafer as an outer layer.
- the passivation layer may be applied before forming the front electrode or before applying the anti-reflection layer (if one of them exists).
- the passivation layer is a passivation layer that reduces the electron/hole recombination rate near the electrode interface. Any passivation layer known in the art and considered applicable in the present invention may be used.
- the passivation layer may be silicon nitride, aluminum oxide, silicon dioxide and titanium dioxide. According to the most preferred embodiment, aluminum oxide is used.
- the passivation layer has a thickness of 0.1nm to 2 ⁇ m, more preferably 1nm to 1 ⁇ m, and most preferably 1nm to 200nm.
- the battery can be encapsulated to provide chemical protection. Encapsulation is well known in the art and any encapsulation suitable for the present invention can be used. According to a preferred embodiment, a transparent polymer (commonly referred to as a transparent thermoplastic resin) is used as an encapsulation material, provided that such an encapsulation exists.
- a transparent polymer commonly referred to as a transparent thermoplastic resin
- Preferred transparent polymers herein are silicone rubber and polyethylene vinyl acetate (EVA).
- a transparent glass sheet may also be added to the front side of the crystalline silicon solar cell to provide mechanical protection thereto.
- Transparent glass sheets are well known in the art, and any transparent glass sheet suitable for use in the present invention may be employed.
- a back protective material can be added to the back of the crystalline silicon solar cell to provide mechanical protection.
- Back protective materials are well known in the art, and any back protective material deemed suitable in the present invention can be used.
- a preferred back protective material according to the present invention is a back protective material with good mechanical properties and weather resistance.
- a preferred back protective material according to the present invention is polyethylene terephthalate with a polyvinyl fluoride layer (e.g., a PTFE layer). It is preferred according to the present invention that the back protective material is present below the encapsulation layer (in the presence of a back protective layer and an encapsulation).
- Frame materials may be added to the outside of the crystalline silicon solar cell to impart mechanical support.
- Frame materials are well known in the art and any frame material deemed suitable for use in the present invention may be employed.
- a preferred frame structure according to the present invention is aluminum.
- the conductive paste of the present invention is used to prepare an N-type solar cell, in particular a TOPCon solar cell, and the conductive paste comprises:
- a conductive paste comprising:
- Embodiment 1-3 The conductive paste according to Embodiment 1-1 or 1-2, wherein the laser thermal accelerator is amorphous metal alloy particles.
- Embodiment 1-4 The conductive paste according to any one of Embodiments 1-1 to 1-3, wherein the laser thermal accelerator has a particle size D50 of 0.1-8 ⁇ m, preferably 1-5 ⁇ m.
- Embodiment 1-5 The conductive paste according to any one of Embodiments 1-1 to 1-4, wherein the conductive metal particles comprise Ag, Al, Cu, Zn, Pd, Ni, Pb, Au or a combination thereof, preferably Ag, Al, Cu or an alloy thereof, more preferably Ag.
- Embodiment 1-6 The conductive paste according to any one of Embodiments 1-1 to 1-5, wherein the conductive metal particles have a particle size D50 of 0.5-10 ⁇ m, preferably 1-5 ⁇ m.
- Embodiment 1-10 The conductive paste according to any one of Embodiments 1-1 to 1-9, wherein in formula (I),
- n 1-10% by weight
- Embodiment 1-13 According to the electrode described in Embodiment 1-12, the electrode is processed by a laser enhanced contact optimization process, and the laser enhanced contact optimization process is carried out under a laser wavelength of 400-1500nm, a laser energy density of 500-1100W/ cm2 and a reverse voltage of 5-40V.
- Embodiment 1-14 An electrode according to embodiment 1-13, wherein the reverse voltage is 10-25V.
- the organic carrier (V1-1) is composed as follows:
- Oleic acid 0.6 parts by weight
- Hydrogenated castor oil 0.6 parts by weight
- Alkyl-modified silicone oil 0.6 parts by weight.
- compositions of the glass powders (G1-1 to G1-5) are shown in Table 1-1 below:
- the composition of the laser thermal accelerator (LTP) (AM1-01 to AM1-04) is shown in Table 1-2 below:
- the commercial IV tester “cetisPV-Celltest4-BF” from Halm Elektronik GmbH was used to conduct IV experiments on the battery cells to measure the battery conversion efficiency (Eta), open circuit voltage (Voc), short circuit current (Isc), fill factor (FF), and series resistance (Rs).
- compositions were respectively loaded into alumina crucibles, placed in a muffle furnace and kept at 1100° C. for 60 minutes;
- the alumina crucibles containing the molten glass were removed from the muffle furnace, and the molten glass was poured into a bucket containing deionized water for water quenching;
- the water-quenched glass slag was respectively ground into a particle size D50 of about 1.5 ⁇ m using a ball mill, thereby obtaining glass powders G1-1 to G1-5.
- the laser thermal accelerator is prepared by a jet powder preparation method, which includes the following steps:
- High-purity metal powders (purity 99%) used to prepare laser thermal accelerators are mixed and dispersed uniformly according to the formula ratio in Table 1-2;
- the conductive paste of comparative example 1-1 was printed onto an N-type silicon wafer by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered (conventional sintering) under the conditions of a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain a solar cell substrate with electrodes (comparative sample 1-1), and the electrical properties were tested.
- the results are shown in Table 1-4.
- the glass powder present in the conductive paste preferably comprises an element, an oxide thereof, a compound that produces an oxide upon heating, or a mixture thereof.
- preferred elements are Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, or a combination thereof.
- silicon oxides such as SiO2 ; zinc oxides, such as ZnO; aluminum oxides, such as Al2O3 ; germanium oxides, such as GeO2 ; vanadium oxides, such as V2O5 ; niobium oxides, such as Nb2O5 ; boron oxides, such as B2O3 ; tungsten oxides, such as WO3 ; molybdenum oxides, such as MoO3 ; indium oxides, such as In2O3 ; other oxides of those elements listed above as preferred elements; or combinations thereof.
- the reducing additive is represented by formula (I): Zr x Cu y Al z (I)
- y 5-50% by weight, preferably 5-20% by weight or 10-30% by weight, the weight percentages being based on the weight of the reducing additive.
- z 5-20% by weight, preferably 5-20% by weight, more preferably 5-15% by weight, the weight percentages being based on the weight of the reducing additive.
- the reducing additive is amorphous (non-crystalline) metal alloy particles.
- the reducing additive is an amorphous metal alloy particle having a particle size D50 of 0.1-8 ⁇ m. In a preferred embodiment of the present invention, the reducing additive is an amorphous metal alloy particle having a particle size D50 of 1-5 ⁇ m. The determination of the particle size D50 is well known to those skilled in the art.
- the reducing additive is present in a proportion of 0.1-10 wt %, preferably 0.1-5 wt %, more preferably 0.1-1 wt % of the conductive paste.
- the reducing additive is prepared by a jet powder preparation method, which comprises the following steps:
- the high-purity metal powder in step (1) has a purity of, for example, 99% or more.
- the temperature in step (2) is preferably 1050-1500°C, such as 1100°C, 1200°C, 1300°C, 1400°C.
- the pressure in step (3) is preferably 20-100 PSI, for example 30 PSI, 40 PSI, 50 PSI, 60 PSI, 70 PSI, 80 PSI, 90 PSI.
- the NaCl concentration in step (3) is preferably 1-10 wt %, such as 2-5 wt % or 6-9 wt %.
- organic carrier for the relevant introduction of the organic carrier, reference may be made to the organic carrier in the first aspect of the present invention.
- the electrode for the crystalline silicon solar cell of the present invention is formed by sintering the above conductive paste.
- the present invention also relates to a crystalline silicon solar cell, which comprises a substrate and the electrode combined on the substrate.
- the crystalline silicon solar cell substrate of the present invention is a substrate for crystalline silicon solar cells known to those skilled in the art.
- Embodiment 2-4 The conductive paste according to any one of embodiments 2-1 to 2-3, wherein the reducing additive has a particle size D50 of 0.1-8 ⁇ m, preferably 1-5 ⁇ m.
- Embodiment 2-5 The conductive paste according to any one of Embodiments 2-1 to 2-4, wherein the conductive metal particles comprise Ag, Al, Cu, Zn, Pd, Ni, Pb, Au or a combination thereof, preferably Ag, Al, Cu or an alloy thereof, more preferably Ag.
- Embodiment 2-7 A conductive paste according to any one of Embodiments 2-1 to 2-6, wherein the glass powder contains oxides of elements selected from Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, Te, P and combinations thereof, preferably containing lead oxide, boron oxide and silicon oxide.
- the glass powder contains oxides of elements selected from Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, Te, P and combinations thereof, preferably containing lead oxide, boron oxide and silicon oxide.
- Embodiment 2-8 The conductive paste according to any one of Embodiments 2-1 to 2-7, wherein the glass frit has a glass transition temperature Tg of 300-600°C, preferably 300-500°C.
- Embodiment 2-10 A conductive paste according to any one of embodiments 2-1 to 2-9, wherein the conductive paste comprises: a) 50-95 wt % of conductive metal particles, b) 0.1-15 wt % of glass powder, c) 0.1-10 wt % of a reducing additive, and d) 2-20 wt % of an organic vehicle, the weight percentages being based on the total weight of the conductive paste.
- Embodiment 2-11 An electrode for a crystalline silicon solar cell, the electrode being formed by sintering the conductive paste described in any one of Embodiments 2-1 to 2-10.
- Embodiment 2-12 An electrode according to Embodiment 2-11, wherein the sintering treatment is performed at a temperature of 700-850°C, preferably 750-800°C.
- Embodiment 2-13 A crystalline silicon solar cell, comprising a substrate and the electrode described in any one of Embodiments 2-11 to 2-12 bonded to the substrate, wherein the crystalline silicon solar cell is an N-type crystalline silicon solar cell, preferably a TOPCon solar cell.
- PbO, B 2 O 3 , and SiO 2 are 4N grade chemical reagents.
- Silver powder (Ag) and aluminum powder (Al) are spherical powders with a particle size D50 of 2 ⁇ m.
- the silicon wafer is an N-type silicon wafer with a size of 182mm and a silicon nitride and aluminum oxide passivation layer.
- the organic carrier (V2-1) is composed as follows:
- Oleic acid 0.6 parts by weight
- Hydrogenated castor oil 0.6 parts by weight
- Alkyl-modified silicone oil 0.6 parts by weight.
- the glass powder (G2-1) consists of 40 mol% PbO , 10 mol% B2O3 and 50 mol% SiO2 .
- compositions of the reducing additives (AM2-01 to AM2-03) are shown in Table 2-1 below:
- the commercial IV tester “cetisPV-Celltest4-BF” from Halm Elektronik GmbH was used to conduct IV experiments on the battery cells to measure the battery conversion efficiency (Eta), open circuit voltage (Voc), short circuit current (Isc), fill factor (FF), and series resistance (Rs).
- the obtained composition was loaded into an alumina crucible, placed in a muffle furnace and kept at 1100°C for 60 minutes;
- the alumina crucible containing the molten glass was removed from the muffle furnace, and the molten glass was poured into a bucket containing deionized water for water quenching;
- the water-quenched glass slag was ground into a particle size D50 of about 1.5 ⁇ m using a ball mill to obtain glass powder G2-1.
- the reducing additive is prepared by a jet powder preparation method, which comprises the following steps:
- the conductive pastes of Examples 2-1 to 2-3 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain solar cell substrates with electrodes (Samples 2-1 to 2-3 of the present invention), and the electrical properties were tested. The results are shown in Table 2-3.
- the conductive pastes of comparative examples 2-1 to 2-2 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain solar cell substrates with electrodes (comparative samples 2-1 to 2-2), and the electrical properties were tested.
- the results are shown in Table 2-3.
- Silver powder, reducing additive, glass powder and organic carrier were weighed respectively according to the ratio shown in Table 2-4, combined, mixed with a planetary mixer, and then mixed with a three-roll mill to prepare conductive pastes of Examples 2-4 to 2-6.
- the conductive pastes of Examples 2-4 to 2-6 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered at a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain solar cell substrates with electrodes (samples 2-4 to 2-6 of the present invention), and the electrical properties were tested. The results are shown in Table 2-5.
- Silver powder, reducing additive, glass powder and organic carrier were weighed respectively according to the ratio shown in Table 2-6, combined, mixed with a planetary mixer, and then mixed with a three-roll mill to prepare conductive pastes of Examples 2-7 to 2-9.
- the conductive pastes of Examples 2-7 to 2-9 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered at peak temperatures of 780°C, 770°C, and 750°C, respectively, and a time of 16 seconds from room temperature to peak temperature, to obtain solar cell substrates with electrodes (samples 2-7 to 2-9 of the present invention), and their electrical properties were tested.
- the results of performance tests show that, compared with the control samples using aluminum powder, the samples of the present invention using different contents of the reducing additive of the present invention and different sintering temperatures have improved the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention, wherein the cell conversion efficiency (Eta) is increased by at least 0.04%, even up to 0.12%, the fill factor (FF) is increased by at least 0.03%, even up to 0.12%, and the resistance (Rs) is also reduced, wherein the reduction in Rs indicates a reduction in the contact resistance of the solar cell of the present invention.
- Eta cell conversion efficiency
- FF fill factor
- Rs resistance
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Abstract
Description
本发明涉及一种导电浆料和由其制备的电极以及包含所述电极的晶体硅太阳能电池。The invention relates to a conductive paste, an electrode prepared from the conductive paste and a crystalline silicon solar cell comprising the electrode.
太阳能是有吸引力的绿色能源,因为其可持续且仅产生非污染性的副产物,因此人们开发了利用光伏效应将太阳能转化成电能的太阳能电池。太阳能电池通常由半导电材料制成,例如通常由适当掺杂的硅材料制成。当光照在太阳能电池上时,一部分入射光被表面反射,而剩余部分的入射光传递至太阳能电池中。传递的光子被太阳能电池吸收,进而激发半导电材料的电子产生电子-空穴对,电子和空穴分别通过位于基板正面(即被光照射的一侧)的电极和反面(即不被光照射的一侧)的电极引导形成电流,从而获得电能。Solar energy is an attractive green energy source because it is sustainable and only produces non-polluting byproducts, so people have developed solar cells that use the photovoltaic effect to convert solar energy into electrical energy. Solar cells are usually made of semiconductive materials, such as appropriately doped silicon materials. When light shines on the solar cell, a portion of the incident light is reflected by the surface, and the remaining portion of the incident light is transmitted to the solar cell. The transmitted photons are absorbed by the solar cell, which in turn excites the electrons of the semiconductive material to generate electron-hole pairs, and the electrons and holes are guided through the electrodes located on the front side of the substrate (i.e., the side illuminated by light) and the electrodes on the reverse side (i.e., the side not illuminated by light) to form current, thereby obtaining electrical energy.
太阳能电池的正面电极通常设置成两组垂直的直线,分别称为“栅线”和“汇流条”。栅线与正面形成电接触,而汇流条将这些栅线连接,从而允许有效地将电荷提取到外部电路中。对栅线和汇流条的该设置而言,通常以导电浆料的形式施加,将其焙烧以形成固体电极体。太阳能电池的背面电极通常也以导电浆料的形式施加,然后将其焙烧以获得固体电极体。The front electrode of a solar cell is usually arranged in two sets of perpendicular straight lines, called "grid lines" and "bus bars". The grid lines make electrical contact with the front side, while the bus bars connect these grid lines, allowing efficient extraction of charge into the external circuit. For this arrangement of grid lines and bus bars, it is usually applied in the form of a conductive paste, which is fired to form a solid electrode body. The back electrode of the solar cell is usually also applied in the form of a conductive paste, which is then fired to obtain a solid electrode body.
导电浆料的优劣程度将直接影响电极材料的性能,例如接触电阻。典型的导电浆料包含导电金属颗粒、玻璃粉和有机载体,其中导电金属颗粒与下层的硅形成金属半导体欧姆接触,直接负责电流从硅发射区到栅线的传输,因此能否获得导电浆料与硅发射区的低接触电阻对太阳能电池的性能具有重要影响。The quality of the conductive paste will directly affect the performance of the electrode material, such as contact resistance. A typical conductive paste contains conductive metal particles, glass powder and organic carriers, where the conductive metal particles form a metal semiconductor ohmic contact with the underlying silicon, which is directly responsible for the transmission of current from the silicon emitter region to the gate line. Therefore, whether the conductive paste can obtain a low contact resistance with the silicon emitter region has an important impact on the performance of solar cells.
CN101609849A公开了一种太阳能电池正面电极用银导体浆料及其制备工艺,其中太阳能电池正面电极用银浆料选用不同粒度范围的银粉作为导电功能相。两种粒度范围的球状银粉混合使用使小粒度的银粉填充在大粒度银粉的空隙中,形成电极后能够形成更加紧密的导电网络,从而降低电池的接触电阻,提高电性能和转换效率。此外,通过添加BaO和CaO粉末,在烧结过程中使玻璃相微晶化,溶解银在玻璃相中过饱和度增大,在Ag-Si界面有更多的结晶银析出,形成良好的欧姆接触,从而降低接触电阻。但是CN101609849A的表1中结果表明,其实施例的接触电阻却高于比较例的接触电阻。CN101609849A discloses a silver conductor paste for the front electrode of a solar cell and a preparation process thereof, wherein the silver paste for the front electrode of the solar cell uses silver powder of different particle size ranges as the conductive functional phase. The spherical silver powder of two particle size ranges is mixed and used to fill the small-particle silver powder in the gap of the large-particle silver powder, and a more compact conductive network can be formed after the electrode is formed, thereby reducing the contact resistance of the battery and improving the electrical performance and conversion efficiency. In addition, by adding BaO and CaO powders, the glass phase is microcrystallized during the sintering process, the supersaturation of dissolved silver in the glass phase is increased, and more crystallized silver is precipitated at the Ag-Si interface to form a good ohmic contact, thereby reducing the contact resistance. However, the results in Table 1 of CN101609849A show that the contact resistance of its embodiment is higher than that of the comparative example.
CN115312629A公开了一种太阳能电池及其制备方法,其中通过激光增强接触优化技术对硅片正面的金属浆料进行处理,使硅片的正面形成欧姆接触的局部接触电极,以降低接触电阻。但是CN115312629A并没有提供相应的试验数据以证明能够降低接触电阻。CN115312629A discloses a solar cell and a method for preparing the same, wherein the metal paste on the front side of the silicon wafer is processed by laser enhanced contact optimization technology to form a local contact electrode with ohmic contact on the front side of the silicon wafer to reduce the contact resistance. However, CN115312629A does not provide corresponding test data to prove that the contact resistance can be reduced.
因此,仍然需要进一步寻找能够降低太阳能电池的接触电阻的方法,以提高太阳能电池的效率。Therefore, there is still a need to further find a method for reducing the contact resistance of solar cells to improve the efficiency of solar cells.
为了降低太阳能电池的接触电阻,本发明的第一方面提供了一种导电浆料,其包含:In order to reduce the contact resistance of a solar cell, a first aspect of the present invention provides a conductive paste comprising:
a)导电金属颗粒,a) Conductive metal particles,
b)玻璃粉,b) glass powder,
c)激光热促进剂,和c) laser thermal accelerator, and
d)有机载体,d) an organic carrier,
其中所述激光热促进剂由式(I)表示:
ZrxCuyAlmNizNbnAq (I)The laser thermal accelerator is represented by formula (I):
Zr x Cu y Al m Ni z Nb n A q (I)
在式(I)中,x=10-90重量%,y=5-50重量%,m=0.5-10重量%,z=0-20重量%,n=0-15重量%,q=0-5%重量%,且A为选自Ag、Cr、Zn和Ti的金属,所述重量百分比基于激光热促进剂的重量计。In formula (I), x=10-90 wt%, y=5-50 wt%, m=0.5-10 wt%, z=0-20 wt%, n=0-15 wt%, q=0-5 wt%, and A is a metal selected from Ag, Cr, Zn and Ti, and the weight percentages are based on the weight of the laser thermal accelerator.
本发明还提供了一种用于晶体硅太阳能电池的电极,其由所述导电浆料经烧结处理形成。The present invention also provides an electrode for a crystalline silicon solar cell, which is formed by sintering the conductive paste.
本发明还提供了一种晶体硅太阳能电池,其包括基板和结合在所述基板上的所述电极。The present invention also provides a crystalline silicon solar cell, which comprises a substrate and the electrode combined on the substrate.
申请人发现,通过在导电浆料中添加激光热促进剂能够降低太阳能电池的接触电阻,进而利用所述导电浆料制备的太阳能电池能够改善太阳能电池的效率。The applicant has found that the contact resistance of a solar cell can be reduced by adding a laser thermal accelerator to a conductive paste, and thus the efficiency of the solar cell prepared using the conductive paste can be improved.
为了降低太阳能电池的接触电阻,本发明的第二方面还提供了一种导电浆料,其包含:In order to reduce the contact resistance of solar cells, the second aspect of the present invention further provides a conductive paste comprising:
a)导电金属颗粒,b)玻璃粉,c)还原添加剂,和d)有机载体,其中所述还原添加剂由式(I)表示:
ZrxCuyAlz (I)a) conductive metal particles, b) glass powder, c) reducing additive, and d) organic vehicle, wherein the reducing additive is represented by formula (I):
Zr x Cu y Al z (I)
在式(I)中,x=10-90重量%,y=5-50重量%,z=5-20重量%,所述重量百分比基于还原添加剂的重量计。In formula (I), x=10-90% by weight, y=5-50% by weight, and z=5-20% by weight, the weight percentages being based on the weight of the reducing additive.
本发明还提供了一种用于晶体硅太阳能电池的电极,所述电极由所述导电浆料经烧结处理形成。The present invention also provides an electrode for a crystalline silicon solar cell. The electrode is formed by sintering the conductive paste.
本发明还提供了一种晶体硅太阳能电池,其包括基板和结合在所述基板上的所述电极。The present invention also provides a crystalline silicon solar cell, which comprises a substrate and the electrode combined on the substrate.
申请人发现,通过在导电浆料中添加还原添加剂能够降低太阳能电池的接触电阻,进而利用所述导电浆料制备的太阳能电池能够改善太阳能电池的效率。The applicant has found that the contact resistance of a solar cell can be reduced by adding a reducing additive to a conductive paste, and thus the efficiency of the solar cell prepared using the conductive paste can be improved.
导电浆料Conductive paste
根据本发明的第一方面,导电浆料被施加至太阳能电池晶片的表面且在焙烧时与该表面形成电接触的固体电极体。根据本发明的第一方面,所述导电浆料包含:According to a first aspect of the present invention, a conductive paste is applied to a surface of a solar cell wafer and forms a solid electrode body in electrical contact with the surface when fired. According to a first aspect of the present invention, the conductive paste comprises:
a)导电金属颗粒,a) Conductive metal particles,
b)玻璃粉,b) glass powder,
c)激光热促进剂,和c) laser thermal accelerator, and
d)有机载体,d) an organic carrier,
其中所述激光热促进剂由式(I)表示:
ZrxCuyAlmNizNbnAq (I)The laser thermal accelerator is represented by formula (I):
Zr x Cu y Al m Ni z Nb n A q (I)
在式(I)中,x=10-90重量%,y=5-50重量%,m=0.5-10重量%,z=0-20重量%,n=0-15重量%,q=0-5%重量%,且A为选自Ag、Cr、Zn和Ti的金属,优选Ti,所述重量百分比基于激光热促进剂的重量计。In formula (I), x=10-90 wt%, y=5-50 wt%, m=0.5-10 wt%, z=0-20 wt%, n=0-15 wt%, q=0-5 wt%, and A is a metal selected from Ag, Cr, Zn and Ti, preferably Ti, and the weight percentages are based on the weight of the laser thermal accelerator.
在一个优选的实施方案中,所述导电浆料包含:In a preferred embodiment, the conductive paste comprises:
a)导电金属颗粒,a) Conductive metal particles,
b)玻璃粉,b) glass powder,
c)激光热促进剂,和c) laser thermal accelerator, and
d)有机载体,d) an organic carrier,
其中所述激光热促进剂由式(I)表示:
ZrxCuyAlmNizNbnAq (I)The laser thermal accelerator is represented by formula (I):
Zr x Cu y Al m Ni z Nb n A q (I)
在式(I)中,x=50-90重量%,y=5-35重量%,m=0.5-10重量%,z=0-20重量%,n=0-15重量%,q=0-5%重量%,且A为选自Ag、Cr、Zn和Ti的金属,优选Ti,所述重量百分比基于激光热促进剂的重量计。In formula (I), x=50-90 wt%, y=5-35 wt%, m=0.5-10 wt%, z=0-20 wt%, n=0-15 wt%, q=0-5 wt%, and A is a metal selected from Ag, Cr, Zn and Ti, preferably Ti, and the weight percentages are based on the weight of the laser thermal accelerator.
a)导电金属颗粒a) Conductive metal particles
存在于所述导电浆料中的导电金属颗粒为在导电浆料烧结时所形成的固体电极提供了金属导电性。有利于有效烧结并得到具有高电导率和低接触电阻的电极的金属颗粒是优选的。可使用本领域技术人员所已知且认为适于本发明上下文的所有金属颗粒作为所述导电浆料中的导电金属颗粒。The conductive metal particles present in the conductive paste provide metallic conductivity to the solid electrode formed when the conductive paste is sintered. Metal particles that are conducive to efficient sintering and obtain electrodes with high conductivity and low contact resistance are preferred. All metal particles known to those skilled in the art and considered suitable in the context of the present invention can be used as conductive metal particles in the conductive paste.
根据本发明,优选的导电金属颗粒为金属、合金、至少两种金属的混合物、至少两种合金的混合物或至少一种金属与至少一种合金的混合物。According to the present invention, preferred electrically conductive metal particles are metals, alloys, mixtures of at least two metals, mixtures of at least two alloys or mixtures of at least one metal and at least one alloy.
根据本发明,所述导电金属颗粒可包含Ag、Al、Cu、Zn、Pd、Ni、Pb、Au或其组合,优选Ag、Al、Cu或其合金,更优选Ag。在本发明的一个优选实施方案中,所述导电金属颗粒为银颗粒(银粉)。According to the present invention, the conductive metal particles may include Ag, Al, Cu, Zn, Pd, Ni, Pb, Au or a combination thereof, preferably Ag, Al, Cu or an alloy thereof, more preferably Ag. In a preferred embodiment of the present invention, the conductive metal particles are silver particles (silver powder).
根据本发明,当导电金属颗粒为合金时,导电金属颗粒可以为结晶的金属颗粒或无定型的金属颗粒,优选为无定型的金属颗粒。According to the present invention, when the conductive metal particles are alloys, the conductive metal particles may be crystalline metal particles or amorphous metal particles, preferably amorphous metal particles.
根据本发明,所述导电金属颗粒可具有各种形状、表面、尺寸、表面积与体积比、氧含量和氧化物层。许多形状是本领域技术人员所已知的。一些实例为球状、角状、细长状(棒状或针状)和扁平状(片状)。金属颗粒也可作为不同形状颗粒的组合形式存在。根据本发明,优选为具有一种形状或形状组合且有利于所制得电极的有利烧结、电接触、粘合性和导电性的金属颗粒。在不考虑表面特性下,一种表征该类形状的方式是借助参数长度、宽度和厚度。就本发明而言,颗粒的长度由两个端点包含在颗粒内的最长空间位移矢量的长度给出。颗粒的宽度由与上文所定义的长度矢量垂直且两个端点包含在颗粒内的最长空间位移矢量的长度给出。颗粒的厚度由与上文所定义的长度矢量和宽度矢量垂直且两个端点包含在颗粒内的最长空间位移矢量的长度给出。在本发明的一个实施方案中,优选具有尽可能均一形状的金属颗粒,即其中涉及长度、宽度和厚度的比例尽可能接近1的形状,优选所有比例均处于0.7-1.5,更优选0.8-1.3,最优选0.9-1.2的范围内。在本发明的一个实施方案中,导电金属颗粒的优选形状实例为球状和立方体或其组合,或者其一种或多种与其他形状的组合。在本发明的一个实施方案中,所述导电浆料中的导电金属颗粒为球状。According to the present invention, the conductive metal particles can have various shapes, surfaces, sizes, surface area to volume ratios, oxygen content and oxide layers. Many shapes are known to those skilled in the art. Some examples are spherical, angular, elongated (rod-like or needle-like) and flat (sheet-like). Metal particles can also exist as a combination of particles of different shapes. According to the present invention, metal particles having a shape or a combination of shapes that are conducive to favorable sintering, electrical contact, adhesion and conductivity of the prepared electrode are preferred. Without considering the surface characteristics, a way to characterize such shapes is by means of the parameters length, width and thickness. For the purposes of the present invention, the length of the particle is given by the length of the longest spatial displacement vector whose two endpoints are contained in the particle. The width of the particle is given by the length of the longest spatial displacement vector perpendicular to the length vector defined above and whose two endpoints are contained in the particle. The thickness of the particle is given by the length of the longest spatial displacement vector perpendicular to the length vector and width vector defined above and whose two endpoints are contained in the particle. In one embodiment of the present invention, metal particles having a shape that is as uniform as possible, i.e. a shape in which the ratios involving length, width and thickness are as close to 1 as possible, preferably all ratios are in the range of 0.7-1.5, more preferably 0.8-1.3, most preferably 0.9-1.2. In one embodiment of the present invention, preferred shape examples of the conductive metal particles are spheres and cubes or a combination thereof, or a combination of one or more thereof with other shapes. In one embodiment of the present invention, the conductive metal particles in the conductive paste are spherical.
粒度D50是本领域技术人员所公知的颗粒特性。粒度D50的测定是本领域技术人员所公知的。根据本发明,优选所述导电金属颗粒的粒度D50为0.5-10μm,例如0.5μm、1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm,优选1-5μm。The particle size D50 is a particle characteristic known to those skilled in the art. The determination of the particle size D50 is known to those skilled in the art. According to the present invention, the particle size D50 of the conductive metal particles is preferably 0.5-10 μm, such as 0.5 μm, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, preferably 1-5 μm.
在本发明的一个实施方案中,所述导电金属颗粒为银颗粒(银粉),其具有1-4μm,优选2-3.5μm,更优选2.8-3.2μm的粒度D50。In one embodiment of the present invention, the conductive metal particles are silver particles (silver powder) having a particle size D50 of 1-4 μm, preferably 2-3.5 μm, more preferably 2.8-3.2 μm.
在本发明的另一实施方案中,所述导电金属颗粒为铝颗粒(铝粉),其具有1-5μm,优选2-4μm,更优选2.5-3.5μm的粒度D50。In another embodiment of the present invention, the conductive metal particles are aluminum particles (aluminum powder) having a particle size D50 of 1-5 μm, preferably 2-4 μm, more preferably 2.5-3.5 μm.
在本发明的再一实施方案中,所述导电金属颗粒为铜颗粒(铜粉),其具有1-6μm,优选2-4μm,更优选2-3μm的粒度D50。In yet another embodiment of the present invention, the conductive metal particles are copper particles (copper powder) having a particle size D50 of 1-6 μm, preferably 2-4 μm, more preferably 2-3 μm.
在本发明的一个实施方案中,所述导电金属颗粒以占导电浆料的大于50重量%,优选大于70重量%,最优选大于80重量%的比例存在。In one embodiment of the present invention, the conductive metal particles are present in a proportion of greater than 50 wt %, preferably greater than 70 wt %, and most preferably greater than 80 wt % of the conductive paste.
在本发明的一个优选实施方案中,所述导电金属颗粒以占导电浆料的50-95重量%的比例存在,例如50重量%、60重量%、70重量%、80重量%、90重量%。In a preferred embodiment of the present invention, the conductive metal particles are present in a proportion of 50-95 wt % of the conductive paste, for example 50 wt %, 60 wt %, 70 wt %, 80 wt %, 90 wt %.
b)玻璃粉b) Glass powder
根据本发明,所述导电浆料中存在玻璃粉以导致蚀刻和烧结。就本发明而言,优选玻璃粉为具有低玻璃化转变温度Tg的无定形或部分结晶固体。玻璃化转变温度Tg为在加热时由刚性固体转变成部分流动的过冷熔体时的温度。测定玻璃化转变温度Tg的方法是本领域技术人员所公知的。由玻璃粉所导致的蚀刻和烧结在高于玻璃粉的玻璃化转变温度Tg下发生,且优选该玻璃化转变温度Tg低于所需的峰值焙烧温度。According to the present invention, glass powder is present in the conductive paste to cause etching and sintering. For the purposes of the present invention, it is preferred that the glass powder is an amorphous or partially crystalline solid with a low glass transition temperature Tg. The glass transition temperature Tg is the temperature at which a rigid solid is transformed into a partially flowing, undercooled melt when heated. Methods for determining the glass transition temperature Tg are well known to those skilled in the art. Etching and sintering caused by the glass powder occur above the glass transition temperature Tg of the glass powder, and preferably the glass transition temperature Tg is lower than the desired peak firing temperature.
本领域技术人员所已知且认为适于本发明上下文的所有玻璃粉均可用作所述导电浆料中的玻璃粉。就本发明而言,存在于所述导电浆料中的玻璃粉优选包含元素、其氧化物、在加热时产生氧化物的化合物或其混合物。就此而言,优选的元素为Si、B、Al、Bi、Li、Na、K、Mg、Pb、Zn、Gd、Ce、Zr、Ti、Mn、Sn、Ru、Co、Fe、Cu、Ba、Cr、Te、P或其组合。就本发明而言,所述玻璃粉可包含的优选氧化物为碱金属氧化物、碱土金属氧化物、稀土氧化物、第V和VI族元素的氧化物、其他氧化物或其组合。进一步地,优选的氧化物包括氧化铅(PbO)、氧化硼(B2O3)、二氧化硅(SiO2)、氧化锌(ZnO)、氧化铝(Al2O3)、氧化碲(TeO2)、氧化铋(Bi2O3)、氧化磷(P2O5)及其组合。优选的氧化物还为包含至少两种作为所述玻璃粉的优选元素成分列出的元素的混合氧化物,或者通过加热至少一种上文提及的氧化物与至少一种上文提及的金属而形成的混合氧化物。就本发明而言,还优选至少两种上文所列氧化物和混合氧化物的混合物。All glass powders known to the skilled person and considered suitable in the context of the present invention can be used as glass powder in the conductive paste. For the purposes of the present invention, the glass powder present in the conductive paste preferably comprises an element, an oxide thereof, a compound that produces an oxide upon heating, or a mixture thereof. Preferred elements in this regard are Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, Te, P, or a combination thereof. For the purposes of the present invention, the glass powder may comprise an alkali metal oxide, an alkaline earth metal oxide, a rare earth oxide, an oxide of an element of group V and VI, other oxides, or a combination thereof. Further, preferred oxides include lead oxide (PbO), boron oxide ( B2O3 ), silicon dioxide ( SiO2 ), zinc oxide (ZnO), aluminum oxide ( Al2O3 ), tellurium oxide ( TeO2 ), bismuth oxide ( Bi2O3 ), phosphorus oxide ( P2O5 ) and combinations thereof. Preferred oxides are also mixed oxides containing at least two of the elements listed as preferred elemental components of the glass powder, or mixed oxides formed by heating at least one of the above-mentioned oxides with at least one of the above-mentioned metals. In the context of the present invention, mixtures of at least two of the above-mentioned oxides and mixed oxides are also preferred.
在本发明的一个实施方案中,所述玻璃粉可包含:In one embodiment of the present invention, the glass powder may include:
30-50摩尔%的PbO;30-50 mol% PbO;
5-15摩尔%的B2O3;和5-15 mol% B 2 O 3 ; and
40-60摩尔%的SiO2,40-60 mol% SiO 2 ,
其中所述摩尔百分比基于所有氧化物的总摩尔数计。The mole percentages stated are based on the total moles of all oxides.
在本发明的一个实施方案中,所述玻璃粉可包含:In one embodiment of the present invention, the glass powder may include:
20-30摩尔%的PbO;20-30 mol% PbO;
10-20摩尔%的B2O3;10-20 mol% B 2 O 3 ;
40-50摩尔%的SiO2;40-50 mol% SiO 2 ;
2-8摩尔%的ZnO;2-8 mol% ZnO;
2-8摩尔%的Al2O3;和2-8 mol% Al 2 O 3 ; and
2-8摩尔%的Bi2O3,2-8 mol% Bi 2 O 3 ,
其中所述摩尔百分比基于所有氧化物的总摩尔数计。The mole percentages stated are based on the total moles of all oxides.
在本发明的一个实施方案中,所述玻璃粉可包含:In one embodiment of the present invention, the glass powder may include:
20-40摩尔%的PbO;20-40 mol% PbO;
2-8摩尔%的SiO2;2-8 mol% SiO 2 ;
10-20摩尔%的ZnO;和10-20 mol % ZnO; and
40-60摩尔%的TeO2,40-60 mol% TeO 2 ,
其中所述摩尔百分比基于所有氧化物的总摩尔数计。The mole percentages stated are based on the total moles of all oxides.
在本发明的一个实施方案中,所述玻璃粉可包含:In one embodiment of the present invention, the glass powder may include:
30-50摩尔%的PbO;30-50 mol% PbO;
2-8摩尔%的SiO2;2-8 mol% SiO 2 ;
2-8摩尔%的ZnO;和2-8 mol % ZnO; and
40-60摩尔%的TeO2,40-60 mol% TeO 2 ,
其中所述摩尔百分比基于所有氧化物的总摩尔数计。The mole percentages stated are based on the total moles of all oxides.
在本发明的一个实施方案中,所述玻璃粉可包含:In one embodiment of the present invention, the glass powder may include:
5-15摩尔%的B2O3;5-15 mol% B 2 O 3 ;
30-50摩尔%的SiO2;30-50 mol% SiO 2 ;
10-20摩尔%的ZnO;10-20 mol% ZnO;
20-40摩尔%的Bi2O3;和20-40 mol% Bi 2 O 3 ; and
1-5摩尔%的P2O5,1-5 mol% P 2 O 5 ,
其中所述摩尔百分比基于所有氧化物的总摩尔数计。The mole percentages stated are based on the total moles of all oxides.
根据本发明,优选所述玻璃粉具有低于所述导电浆料的所需焙烧温度的玻璃化转变温度Tg。在本发明的一个实施方案中,优选所述玻璃粉具有300-600℃,更优选300-500℃,最优选320-450℃的玻璃化转变温度Tg。According to the present invention, the glass powder preferably has a glass transition temperature Tg lower than the required firing temperature of the conductive paste. In one embodiment of the present invention, the glass powder preferably has a glass transition temperature Tg of 300-600°C, more preferably 300-500°C, most preferably 320-450°C.
根据本发明,玻璃粉颗粒可具有各种形状、表面性质、尺寸、表面积与体积比以及涂层。玻璃粉颗粒的许多形状是本领域技术人员所已知的。一些实例为球状、角状、细长状(棒状或针状)和扁平状(片状)。玻璃粉颗粒也可作为不同形状颗粒的组合形式存在。根据本发明,优选为具有一种形状或形状组合且有利于所制得电极的有利烧结、粘合性、电接触和导电性的玻璃粉。According to the present invention, the glass powder particles can have various shapes, surface properties, sizes, surface area to volume ratios, and coatings. Many shapes of glass powder particles are known to those skilled in the art. Some examples are spherical, angular, elongated (rod-like or needle-like), and flat (flake-like). Glass powder particles can also be present as a combination of particles of different shapes. According to the present invention, glass powder having a shape or a combination of shapes that facilitates favorable sintering, adhesion, electrical contact, and conductivity of the resulting electrode is preferred.
根据本发明,优选所述玻璃粉的粒度D50为0.1-10μm,更优选0.2-7μm,最优选0.5-5μm。粒度D50的测定是本领域技术人员所公知的。According to the present invention, the particle size D50 of the glass powder is preferably 0.1-10 μm, more preferably 0.2-7 μm, and most preferably 0.5-5 μm. The determination of the particle size D50 is well known to those skilled in the art.
在本发明的一个实施方案中,所述玻璃粉具有0.1-3μm,优选0.5-2μm,更优选0.8-1.5μm的粒度D50。In one embodiment of the present invention, the glass powder has a particle size D50 of 0.1-3 μm, preferably 0.5-2 μm, more preferably 0.8-1.5 μm.
在本发明的一个实施方案中,所述玻璃粉以占导电浆料的0.1-15重量%的比例存在,优选3-10重量%。In one embodiment of the present invention, the glass powder is present in a proportion of 0.1-15 wt %, preferably 3-10 wt %, of the conductive paste.
在本发明的一个实施方案中,可以通过以下方法制备本发明的玻璃粉,然后用于制备本发明的导电浆料:将该玻璃粉的全部组分组合在一起,得到组合物,将该组合物熔融以得到玻璃熔块,在去离子水中水淬,最后将产物制成具有所希望的粒度的颗粒,得到本发明的玻璃粉。In one embodiment of the present invention, the glass powder of the present invention can be prepared by the following method and then used to prepare the conductive paste of the present invention: all components of the glass powder are combined together to obtain a composition, the composition is melted to obtain a glass frit, and the composition is quenched in deionized water, and finally the product is made into particles with a desired particle size to obtain the glass powder of the present invention.
优选地,所述“熔融”通过将所述组合物装入坩锅中,将坩锅置于马弗炉中并使所述组合物在高温下熔化进行;所述“水淬”通过将熔化的玻璃从马弗炉中移除并倒入装有去离子水的桶中进行;所述“制成具有所希望的粒度的颗粒”通过将水淬后的玻璃渣用球磨机研磨,获得具有所希望的粒度D50的玻璃粉进行。Preferably, the “melting” is performed by charging the composition into a crucible, placing the crucible in a muffle furnace and melting the composition at a high temperature; the “water quenching” is performed by removing the molten glass from the muffle furnace and pouring it into a bucket filled with deionized water; and the “forming particles having a desired particle size” is performed by grinding the water-quenched glass slag with a ball mill to obtain glass powder having a desired particle size D50.
在以上方法中,马弗炉的温度对于熔融该玻璃粉的各组分而言足够高,熔融的时间对于使各组分均匀混合而言足够长。In the above method, the temperature of the muffle furnace is high enough to melt the components of the glass powder, and the melting time is long enough to uniformly mix the components.
更优选地,在该玻璃粉的制备中,马弗炉的温度为800-1500℃,优选900-1200℃,混合物的熔融时间为15分钟至2小时,优选30分钟至1小时。More preferably, in the preparation of the glass powder, the temperature of the muffle furnace is 800-1500° C., preferably 900-1200° C., and the melting time of the mixture is 15 minutes to 2 hours, preferably 30 minutes to 1 hour.
在本发明的另一个实施方案中,可以通过以下方法制备本发明的玻璃粉,然后用于制备本发明的导电浆料:将该玻璃粉的一部分组分组合在一起,得到第一组合物,将该第一组合物熔融以得到玻璃,在去离子水中水淬,最后将产物制成具有所希望的粒度的第一颗粒;将该玻璃粉的其余组分组合在一起,得到第二组合物,将该第二组合物熔融以得到玻璃,在去离子水中水淬,最后将产物制成具有所希望的粒度的第二颗粒;将第一颗粒与第二颗粒组合在一起,得到本发明的玻璃粉。In another embodiment of the present invention, the glass powder of the present invention can be prepared by the following method and then used to prepare the conductive paste of the present invention: combining part of the components of the glass powder together to obtain a first composition, melting the first composition to obtain glass, quenching in deionized water, and finally making the product into first particles with a desired particle size; combining the remaining components of the glass powder together to obtain a second composition, melting the second composition to obtain glass, quenching in deionized water, and finally making the product into second particles with a desired particle size; combining the first particles and the second particles together to obtain the glass powder of the present invention.
可以将本发明的玻璃粉划分为更多部分,并通过相应的方法得到本发明的玻璃粉。The glass powder of the present invention can be divided into further parts and obtained by corresponding methods.
例如,在本发明的又另一个实施方案中,可以通过以下方法制备本发明的玻璃粉,然后用于制备本发明的导电浆料:将该玻璃粉的第一部分组分组合在一起,得到第一组合物,将该第一组合物熔融以得到玻璃,在去离子水中水淬,最后将产物制成具有所希望的粒度的第一颗粒;将该玻璃粉的第二部分组分组合在一起,得到第二组合物,将该第二组合物熔融以得到玻璃,在去离子水中水淬,最后将产物制成具有所希望的粒度的第二颗粒;将该玻璃粉的其余组分组合在一起,得到第三组合物,将该第三组合物熔融以得到玻璃,在去离子水中水淬,最后将产物制成具有所希望的粒度的第三颗粒;将第一颗粒、第二颗粒和第三颗粒组合在一起,得到本发明的玻璃粉。For example, in yet another embodiment of the present invention, the glass powder of the present invention can be prepared by the following method, and then used to prepare the conductive paste of the present invention: the first part of the components of the glass powder are combined together to obtain a first composition, the first composition is melted to obtain glass, and the product is quenched in deionized water, and finally the product is made into first particles with a desired particle size; the second part of the components of the glass powder are combined together to obtain a second composition, the second composition is melted to obtain glass, and the product is quenched in deionized water, and finally the product is made into second particles with a desired particle size; the remaining components of the glass powder are combined together to obtain a third composition, the third composition is melted to obtain glass, and the product is quenched in deionized water, and finally the product is made into third particles with a desired particle size; the first particles, the second particles, and the third particles are combined together to obtain the glass powder of the present invention.
显然,以上第一颗粒、第二颗粒和/或第三颗粒等可以是已经制备的颗粒。Obviously, the above first particles, second particles and/or third particles etc. can be particles that have been prepared.
c)激光热促进剂c) Laser thermal accelerator
根据本发明,所述激光热促进剂由式(I)表示:
ZrxCuyAlmNizNbnAq (I)According to the present invention, the laser thermal accelerator is represented by formula (I):
Zr x Cu y Al m Ni z Nb n A q (I)
在式(I)中,x=10-90重量%,y=5-50重量%,m=0.5-10重量%,z=0-20重量%,n=0-15重量%,q=0-5%重量%,且A为选自Ag、Cr、Zn和Ti的金属,优选Ti,所述重量百分比基于激光热促进剂的重量计。In formula (I), x=10-90 wt%, y=5-50 wt%, m=0.5-10 wt%, z=0-20 wt%, n=0-15 wt%, q=0-5 wt%, and A is a metal selected from Ag, Cr, Zn and Ti, preferably Ti, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,在式(I)中,x=10-90重量%,例如x=10重量%、20重量%、30重量%、40重量%、50重量%、60重量%、70重量%、80重量%、90重量%,优选50-90重量%,更优选65-85重量%,所述重量百分比基于激光热促进剂的重量计。In one embodiment of the present invention, in formula (I), x = 10-90 weight%, for example, x = 10 weight%, 20 weight%, 30 weight%, 40 weight%, 50 weight%, 60 weight%, 70 weight%, 80 weight%, 90 weight%, preferably 50-90 weight%, more preferably 65-85 weight%, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,在式(I)中,y=5-50重量%,例如y=5重量%、10重量%、15重量%、20重量%、25重量%、30重量%、35重量%、40重量%、45重量%、50重量%,优选5-35重量%,更优选10-30重量%,所述重量百分比基于激光热促进剂的重量计。In one embodiment of the present invention, in formula (I), y=5-50 weight%, for example y=5 weight%, 10 weight%, 15 weight%, 20 weight%, 25 weight%, 30 weight%, 35 weight%, 40 weight%, 45 weight%, 50 weight%, preferably 5-35 weight%, more preferably 10-30 weight%, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,在式(I)中,m=0.5-10重量%,例如m=0.5重量%、1重量%、2重量%、3重量%、4重量%、5重量%、6重量%、7重量%、8重量%、9重量%、10重量%,优选2-9重量%,所述重量百分比基于激光热促进剂的重量计。In one embodiment of the present invention, in formula (I), m = 0.5-10 wt%, for example m = 0.5 wt%, 1 wt%, 2 wt%, 3 wt%, 4 wt%, 5 wt%, 6 wt%, 7 wt%, 8 wt%, 9 wt%, 10 wt%, preferably 2-9 wt%, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,在式(I)中,z=0-20重量%,例如z=0.5重量%、1重量%、2重量%、3重量%、4重量%、5重量%、6重量%、7重量%、8重量%、9重量%、10重量%、11重量%、12重量%、13重量%、14重量%、15重量%、16重量%、17重量%、18重量%、19重量%、20重量%,优选8-15重量%,所述重量百分比基于激光热促进剂的重量计。In one embodiment of the present invention, in formula (I), z = 0-20 weight%, for example z = 0.5 weight%, 1 weight%, 2 weight%, 3 weight%, 4 weight%, 5 weight%, 6 weight%, 7 weight%, 8 weight%, 9 weight%, 10 weight%, 11 weight%, 12 weight%, 13 weight%, 14 weight%, 15 weight%, 16 weight%, 17 weight%, 18 weight%, 19 weight%, 20 weight%, preferably 8-15 weight%, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,在式(I)中,n=0-15重量%,例如n=0.5重量%、1重量%、2重量%、3重量%、4重量%、5重量%、6重量%、7重量%、8重量%、9重量%、10重量%、11重量%、12重量%、13重量%、14重量%、15重量%,优选1-10重量%,所述重量百分比基于激光热促进剂的重量计。In one embodiment of the present invention, in formula (I), n = 0-15 weight%, for example n = 0.5 weight%, 1 weight%, 2 weight%, 3 weight%, 4 weight%, 5 weight%, 6 weight%, 7 weight%, 8 weight%, 9 weight%, 10 weight%, 11 weight%, 12 weight%, 13 weight%, 14 weight%, 15 weight%, preferably 1-10 weight%, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,在式(I)中,q=0-5%重量%,例如q=0.5重量%、1重量%、2重量%、3重量%、4重量%、5重量%,优选1-5重量%,所述重量百分比基于激光热促进剂的重量计。In one embodiment of the present invention, in formula (I), q = 0-5% by weight, for example, q = 0.5% by weight, 1% by weight, 2% by weight, 3% by weight, 4% by weight, 5% by weight, preferably 1-5% by weight, and the weight percentages are based on the weight of the laser thermal accelerator.
在本发明的一个实施方案中,所述激光热促进剂为无定型(非晶)金属合金颗粒。In one embodiment of the present invention, the laser thermal accelerator is amorphous (non-crystalline) metal alloy particles.
在本发明的一个实施方案中,所述激光热促进剂为具有0.1-8μm的粒度D50的无定型金属合金颗粒,例如0.5μm、1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm。在本发明的一个优选实施方案中,所述激光热促进剂为具有1-5μm的粒度D50的无定型金属合金颗粒。粒度D50的测定是本领域技术人员所公知的。In one embodiment of the present invention, the laser thermal accelerator is an amorphous metal alloy particle having a particle size D50 of 0.1-8 μm, for example 0.5 μm, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm. In a preferred embodiment of the present invention, the laser thermal accelerator is an amorphous metal alloy particle having a particle size D50 of 1-5 μm. The determination of particle size D50 is well known to those skilled in the art.
在本发明的一个实施方案中,所述激光热促进剂以占导电浆料的0.05-10重量%的比例存在,例如0.05重量%、0.1重量%、0.5重量%、1重量%、2重量%、3重量%、4重量%、5重量%、6重量%、7重量%、8重量%、9重量%、10重量%,优选0.1-1重量%,更优选0.1-0.5重量%。In one embodiment of the present invention, the laser thermal accelerator is present in a proportion of 0.05-10 wt % of the conductive paste, for example, 0.05 wt %, 0.1 wt %, 0.5 wt %, 1 wt %, 2 wt %, 3 wt %, 4 wt %, 5 wt %, 6 wt %, 7 wt %, 8 wt %, 9 wt %, 10 wt %, preferably 0.1-1 wt %, more preferably 0.1-0.5 wt %.
在本发明的一个实施方案中,所述激光热促进剂采取射流粉体制备法制备,其包括以下步骤:In one embodiment of the present invention, the laser thermal accelerator is prepared by a jet powder preparation method, which comprises the following steps:
(1)将用于制备激光热促进剂的各高纯金属粉末按照配方比例混合并分散均匀;(1) mixing and evenly dispersing the high-purity metal powders used to prepare the laser thermal accelerator according to the formula ratio;
(2)在>1000℃的温度下在坩埚(例如内衬为石英的铜质压力坩埚)中将所得金属粉末混合物加热熔融得到液态母合金;(2) heating and melting the obtained metal powder mixture in a crucible (e.g., a copper pressure crucible lined with quartz) at a temperature of >1000° C. to obtain a liquid master alloy;
(3)在压力的作用下将液态母合金直接喷射到混有NaCl的冰水中制得无定型LTP合金粉体。(3) Under the action of pressure, the liquid master alloy is directly sprayed into ice water mixed with NaCl to obtain amorphous LTP alloy powder.
根据本发明的一个实施方案,步骤(1)的高纯金属粉末具有例如99%以上的纯度。According to one embodiment of the present invention, the high-purity metal powder in step (1) has a purity of, for example, 99% or more.
根据本发明的一个实施方案,步骤(2)的温度优选为1050-1500℃,例如1100℃、1200℃、1300℃、1400℃。According to one embodiment of the present invention, the temperature of step (2) is preferably 1050-1500°C, such as 1100°C, 1200°C, 1300°C, 1400°C.
根据本发明的一个实施方案,步骤(3)的压力优选为20-100PSI,例如30PSI、40PSI、50PSI、60PSI、70PSI、80PSI、90PSI。According to one embodiment of the present invention, the pressure of step (3) is preferably 20-100 PSI, for example 30 PSI, 40 PSI, 50 PSI, 60 PSI, 70 PSI, 80 PSI, 90 PSI.
根据本发明的一个实施方案,步骤(3)中的NaCl浓度优选为1-10重量%,例如2-5重量%或6-9重量%。According to one embodiment of the present invention, the NaCl concentration in step (3) is preferably 1-10 wt %, such as 2-5 wt % or 6-9 wt %.
根据本发明,通过调整温度、压力及喷射速度,可以得到不同粒径和形貌的LTP粉体。According to the present invention, LTP powders with different particle sizes and morphologies can be obtained by adjusting the temperature, pressure and injection speed.
d)有机载体d) Organic carrier
在本发明的一个实施方案中,导电浆料包含本领域中通常使用的有机载体。优选的有机载体是提供导电浆料内的成分的最佳稳定性和为导电浆料赋予允许有效可印性的粘性的有机载体。In one embodiment of the present invention, the conductive paste comprises an organic vehicle commonly used in the art.Preferred organic vehicles are those that provide optimal stability of the ingredients within the conductive paste and impart viscosity to the conductive paste that allows for effective printability.
在一个实施方案中,有机载体的量可以为2-20重量%,更优选地5-15重量%,最优选地6-10重量%,基于导电浆料的总重量。In one embodiment, the amount of the organic vehicle may be 2-20 wt %, more preferably 5-15 wt %, and most preferably 6-10 wt %, based on the total weight of the conductive paste.
在一个实施方案中,有机载体包括溶剂、粘合剂(例如有机粘合剂,如聚合物、树脂)、表面活性剂、添加剂或其任意组合,优选有机粘合剂和溶剂。所述添加剂包括触变剂、粘性调节剂、稳定剂、增稠剂、乳化剂、分散剂、爽滑剂(例如烷基改性硅油)或pH调节剂及其任意组合。例如,在一个实施方案中,有机载体包括在有机溶剂中的一种或多种粘合剂。In one embodiment, the organic vehicle comprises a solvent, a binder (e.g., an organic binder, such as a polymer, a resin), a surfactant, an additive, or any combination thereof, preferably an organic binder and a solvent. The additive comprises a thixotropic agent, a viscosity modifier, a stabilizer, a thickener, an emulsifier, a dispersant, a slip agent (e.g., an alkyl-modified silicone oil), or a pH modifier, and any combination thereof. For example, in one embodiment, the organic vehicle comprises one or more binders in an organic solvent.
粘合剂可以0.1-10重量%,优选0.1-8重量%,更优选0.5-7重量%的量存在,基于有机载体的总重量。优选的粘合剂是促进形成具有有利稳定性、可印性、粘性和烧结性质的导电浆料的粘合剂。优选的粘合剂(其通常属于被称作“树脂”的类别内)是聚合粘合剂、单体粘合剂和作为聚合物和单体的组合的粘合剂。聚合粘合剂还可为共聚物。The binder may be present in an amount of 0.1-10 wt %, preferably 0.1-8 wt %, more preferably 0.5-7 wt %, based on the total weight of the organic vehicle. Preferred binders are those that promote the formation of conductive pastes having favorable stability, printability, viscosity and sintering properties. Preferred binders (which generally fall within the category referred to as "resins") are polymeric binders, monomeric binders, and binders that are combinations of polymers and monomers. The polymeric binder may also be a copolymer.
优选的聚合粘合剂包括在聚合物主链中携带官能团的粘合剂,在主链外携带官能团的粘合剂以及在主链内和主链外携带官能团的粘合剂。在主链中携带官能团的优选聚合物包括例如聚酯、取代的聚酯、聚碳酸酯、取代的聚碳酸酯、在主链中携带环状基团的聚合物、聚糖、取代的聚糖、聚氨基甲酸酯、取代的聚氨基甲酸酯、聚酰胺、取代的聚酰胺、酚醛树脂、取代的酚醛树脂、一种或多种上述聚合物的单体的共聚物(可选地,与其它共聚单体)或其至少两种的组合。Preferred polymeric binders include binders carrying functional groups in the polymer backbone, binders carrying functional groups outside the backbone, and binders carrying functional groups inside and outside the backbone. Preferred polymers carrying functional groups in the backbone include, for example, polyesters, substituted polyesters, polycarbonates, substituted polycarbonates, polymers carrying cyclic groups in the backbone, polysaccharides, substituted polysaccharides, polyurethanes, substituted polyurethanes, polyamides, substituted polyamides, phenolic resins, substituted phenolic resins, copolymers of one or more monomers of the above polymers (optionally with other comonomers) or combinations of at least two thereof.
在主链中携带环状基团的优选聚合物包括例如聚乙烯醇缩丁醛(PVB)和其衍生物以及聚松油醇和其衍生物或其混合物。优选的聚糖包括例如纤维素、甲基纤维素、乙基纤维素、羟乙基纤维素、丙基纤维素、羟丙基纤维素、丁基纤维素、其衍生物和其至少两种的混合物。其它优选的聚合物包括例如纤维素酯树脂,例如醋酸丙酸纤维素、醋酸丁酸纤维素和其任意组合。其它优选的聚合物是以引用的方式并入本文中的美国专利申请公开案第2013/0180583号中公开的那些聚合物。Preferred polymers carrying cyclic groups in the main chain include, for example, polyvinyl butyral (PVB) and its derivatives and polyterpineol and its derivatives or mixtures thereof. Preferred polysaccharides include, for example, cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, propyl cellulose, hydroxypropyl cellulose, butyl cellulose, derivatives thereof and mixtures of at least two thereof. Other preferred polymers include, for example, cellulose ester resins, such as cellulose acetate propionate, cellulose acetate butyrate and any combination thereof. Other preferred polymers are those disclosed in U.S. Patent Application Publication No. 2013/0180583, which is incorporated herein by reference.
在聚合物主链外携带官能团的优选聚合物是携带酰胺基的聚合物,携带酸和/或酯基的聚合物(通常被称作丙烯酸树脂)或携带上述官能团的组合的聚合物或其组合。在主链外携带酰胺基的优选聚合物包括例如聚乙烯吡咯烷酮(PVP)和其衍生物。在主链外携带酸和/或酯基的优选聚合物包括例如聚丙烯酸和其衍生物、聚甲基丙烯酸甲酯(PMMA)和其衍生物或其混合物。Preferred polymers carrying functional groups outside the polymer backbone are polymers carrying amide groups, polymers carrying acid and/or ester groups (commonly referred to as acrylic resins) or polymers carrying a combination of the above functional groups or a combination thereof. Preferred polymers carrying amide groups outside the backbone include, for example, polyvinyl pyrrolidone (PVP) and its derivatives. Preferred polymers carrying acid and/or ester groups outside the backbone include, for example, polyacrylic acid and its derivatives, polymethyl methacrylate (PMMA) and its derivatives or mixtures thereof.
优选的单体粘合剂包括例如基于乙二醇的单体粘合剂。基于乙二醇的优选单体粘合剂是具有多个醚基、多个酯基的粘合剂或具有一个醚基和一个酯基的粘合剂,优选的醚基是甲基、乙基、丙基、丁基、戊基、己基和更高烷基醚,优选的酯基是醋酸酯和其烷基醚衍生物,优选乙二醇单丁醚单醋酸酯或其混合物。Preferred monomeric binders include, for example, monomeric binders based on ethylene glycol. Preferred monomeric binders based on ethylene glycol are binders having multiple ether groups, multiple ester groups, or binders having one ether group and one ester group, preferred ether groups are methyl, ethyl, propyl, butyl, pentyl, hexyl and higher alkyl ethers, preferred ester groups are acetates and their alkyl ether derivatives, preferably ethylene glycol monobutyl ether monoacetate or mixtures thereof.
本发明中优选的粘合剂例如是烷基纤维素(优选乙基纤维素)、其衍生物和其与来自先前粘合剂列举的其它粘合剂的混合物。Preferred binders in the present invention are, for example, alkylcelluloses (preferably ethylcellulose), derivatives thereof and mixtures thereof with other binders from the previous list of binders.
有机溶剂的量可以为40-90重量%,更优选35-85重量%,基于有机载体的总重量。The amount of the organic solvent may be 40 to 90% by weight, more preferably 35 to 85% by weight, based on the total weight of the organic vehicle.
优选的溶剂是允许形成具有有利粘性、可印性、稳定性和烧结性质的导电浆料的溶剂。本领域中已知的且在本发明中被认为适用的所有溶剂可用作有机载体中的溶剂。根据本发明,优选的溶剂是允许实现如上所述的导电浆料的优选高水平可印性的溶剂。根据本发明的优选溶剂是在标准环境温度和压力(SATP)(25℃,100kPa)下以液体形式存在的溶剂,优选地具有高于90℃的沸点和高于-20℃的玻璃化转变温度Tg的溶剂。Preferred solvents are solvents that allow the formation of an electroconductive paste having favorable viscosity, printability, stability and sintering properties. All solvents known in the art and considered suitable in the present invention can be used as solvents in the organic vehicle. According to the present invention, preferred solvents are solvents that allow a preferred high level of printability of the electroconductive paste as described above to be achieved. Preferred solvents according to the present invention are solvents that exist in liquid form at standard ambient temperature and pressure (SATP) (25°C, 100 kPa), preferably solvents having a boiling point above 90°C and a glass transition temperature Tg above -20°C.
优选的溶剂是极性或非极性、质子或质子惰性的、芳香族或非芳香族的。优选的溶剂包括例如单醇、双醇、聚醇、单酯、双酯、聚酯、单醚、双醚、聚醚、包括这些类别的官能团中的至少一种或多种的溶剂,任选地包括其它类别的官能团,以及两种或更多种上述溶剂的混合物,例如二乙二醇丁醚醋酸酯。Preferred solvents are polar or nonpolar, protic or aprotic, aromatic or nonaromatic. Preferred solvents include, for example, monoalcohols, diols, polyols, monoesters, diesters, polyesters, monoethers, diethers, polyethers, solvents comprising at least one or more of these classes of functional groups, optionally comprising other classes of functional groups, and mixtures of two or more of the above solvents, for example, diethylene glycol butyl ether acetate.
有机载体还可包括表面活性剂。表面活性剂的量可以为0-10重量%,优选0-8重量%,更优选0.01-6重量%,基于有机载体的总重量。在本发明中优选的表面活性剂是促进形成具有有利稳定性、可印性、粘性和烧结性质的导电浆料的表面活性剂。本领域中已知的且在本发明中被认为适用的所有表面活性剂可用作有机载体中的表面活性剂。优选的表面活性剂可具有非离子、阴离子、阳离子、两性分子或两性离子头。优选的表面活性剂是聚合的和单体的或其混合物。The organic vehicle may also include a surfactant. The amount of the surfactant may be 0-10 wt %, preferably 0-8 wt %, more preferably 0.01-6 wt %, based on the total weight of the organic vehicle. Preferred surfactants in the present invention are surfactants that promote the formation of conductive pastes with favorable stability, printability, viscosity and sintering properties. All surfactants known in the art and considered suitable in the present invention can be used as surfactants in the organic vehicle. Preferred surfactants may have nonionic, anionic, cationic, amphoteric or zwitterionic heads. Preferred surfactants are polymeric and monomeric or mixtures thereof.
根据本发明,所述导电浆料任选包含本领域中通常使用的添加剂。优选的导电浆料添加剂是除已经明确提到的成分外添加至导电浆料中的组分,其用于促进导电浆料、其所制作的电极或所得晶体硅太阳能电池的更高性能。本领域中已知的且在本发明中被认为适用的所有添加剂可用作导电浆料添加剂。优选的添加剂是触变剂、粘性调节剂、稳定剂、增稠剂、乳化剂、分散剂、爽滑剂或pH调节剂及其任意组合。本文中优选的触变剂是羧酸衍生物,优选脂肪酸衍生物或其组合。优选的脂肪酸衍生物是C9H19COOH(癸酸)、C11H23COOH(月桂酸)、C13H27COOH(肉豆蔻酸)、C15H31COOH(棕榈酸)、C17H35COOH(硬脂酸)、C18H34O2(油酸)、C18H32O2(亚油酸)、蓖麻油、氢化蓖麻油或其组合。According to the present invention, the conductive paste optionally contains additives commonly used in the art. Preferred conductive paste additives are components added to the conductive paste in addition to the ingredients already explicitly mentioned, which are used to promote higher performance of the conductive paste, the electrode made therefrom or the resulting crystalline silicon solar cell. All additives known in the art and considered suitable in the present invention can be used as conductive paste additives. Preferred additives are thixotropic agents, viscosity regulators, stabilizers, thickeners, emulsifiers, dispersants, lubricants or pH regulators and any combination thereof. Preferred thixotropic agents herein are carboxylic acid derivatives, preferably fatty acid derivatives or combinations thereof. Preferred fatty acid derivatives are C9H19COOH (capric acid), C11H23COOH (lauric acid ) , C13H27COOH (myristic acid), C15H31COOH (palmitic acid), C17H35COOH (stearic acid), C18H34O2 ( oleic acid), C18H32O2 ( linoleic acid ) , castor oil , hydrogenated castor oil or a combination thereof .
在本发明的一个实施方案中,为了形成导电浆料,可使用本领域中已知的用于制备浆料的任意方法将玻璃粉与导电金属颗粒、激光热促进剂、有机载体以及任选的导电浆料添加剂组合。制备方法的细节并非关键,只要其产生均质分散的浆料即可。组分可例如用混合器混合,随后通过例如三辊式滚轧机以制作分散的均匀浆料。In one embodiment of the present invention, to form a conductive paste, glass powder can be combined with conductive metal particles, laser thermal accelerators, organic vehicles, and optional conductive paste additives using any method known in the art for preparing a paste. The details of the preparation method are not critical, as long as it produces a homogeneously dispersed paste. The components can be mixed, for example, with a mixer and then passed through, for example, a three-roll mill to make a dispersed, uniform paste.
用于晶体硅太阳能电池的电极Electrodes for crystalline silicon solar cells
本发明所述用于晶体硅太阳能电池的电极由上述导电浆料经烧结处理形成。The electrode for the crystalline silicon solar cell of the present invention is formed by sintering the above conductive paste.
在本发明的一个实施方案中,导电浆料烧结处理的温度为700-850℃,优选750-800℃。In one embodiment of the present invention, the temperature of the conductive paste sintering treatment is 700-850°C, preferably 750-800°C.
晶体硅太阳能电池Crystalline silicon solar cells
本发明还涉及一种晶体硅太阳能电池,其包括基板和结合在所述基板上的所述电极。The present invention also relates to a crystalline silicon solar cell, which comprises a substrate and the electrode combined on the substrate.
在本发明的一个实施方案中,根据本发明的优选晶体硅太阳能电池是在入射光的总能量转换为电能输出的比例方面具有高效率的晶体硅太阳能电池。重量轻且耐用的晶体硅太阳能电池也是优选的。晶体硅太阳能电池至少包括:(i)前电极、(ii)正面掺杂层、(iii)p-n结边界、(iv)背面掺杂层、(v)后电极和(vi)钝化层。晶体硅太阳能电池还可包括用于化学/机械保护的附加层。In one embodiment of the present invention, a preferred crystalline silicon solar cell according to the present invention is a crystalline silicon solar cell with high efficiency in terms of the ratio of the total energy of incident light converted to electrical energy output. Lightweight and durable crystalline silicon solar cells are also preferred. The crystalline silicon solar cell comprises at least: (i) a front electrode, (ii) a front doped layer, (iii) a p-n junction boundary, (iv) a back doped layer, (v) a back electrode and (vi) a passivation layer. The crystalline silicon solar cell may also include additional layers for chemical/mechanical protection.
在本发明的一个实施方案中,本发明的晶体硅太阳能电池基板是本领域技术人员公知的用于晶体硅太阳能电池的基板。In one embodiment of the present invention, the crystalline silicon solar cell substrate of the present invention is a substrate for crystalline silicon solar cells known to those skilled in the art.
本发明的晶体硅太阳能电池基本上具有结合在所述基板上的由本发明的导电浆料经烧结处理形成的电极。The crystalline silicon solar cell of the present invention basically comprises an electrode formed by sintering the conductive paste of the present invention and bonded to the substrate.
在本发明的一个实施方案中,将本发明的导电浆料施加至基板,如半导体衬底(例如晶体硅片),以形成印刷电极。In one embodiment of the present invention, the conductive paste of the present invention is applied to a substrate, such as a semiconductor substrate (eg, a crystalline silicon wafer), to form a printed electrode.
在本发明的一个实施方案中,任选地通过激光增强接触优化(Laser Enhanced Contact Optimization,LECO)(也称作激光辅助烧结)工艺对电极进行处理。In one embodiment of the present invention, the electrode is optionally processed by a Laser Enhanced Contact Optimization (LECO) (also known as laser assisted sintering) process.
本发明利用激光增强接触优化(LECO)工艺的特性修复烧结不足的太阳能电池。LECO的主要工作原理是用高强度激光照射电池,激发电荷载流子,同时施加10V或更高的反向电压,这会产生数安培的局部电流,在相应位置引起烧结。The present invention utilizes the characteristics of the laser enhanced contact optimization (LECO) process to repair solar cells with insufficient sintering. The main working principle of LECO is to irradiate the cell with a high-intensity laser to excite charge carriers while applying a reverse voltage of 10V or higher, which will generate a local current of several amperes, causing sintering at the corresponding location.
在本发明的一个实施方案中,激光增强接触优化(LECO)工艺包括以下步骤:In one embodiment of the present invention, the laser enhanced contact optimization (LECO) process comprises the following steps:
(1)将并行设置的每根导电丝对应压接在太阳能电池的一条主栅线上,所述导电丝沿太阳能电池的第一方向进行延伸,所述第一方向为主栅线的延伸方向;(1) crimping each of the parallel conductive wires onto a main grid line of a solar cell, wherein the conductive wires extend along a first direction of the solar cell, and the first direction is an extension direction of the main grid line;
(2)提供一电源,将所述电源的第一端与各导电丝电连接,第二端与太阳能电池的硅基体电连接;通过电源太阳能电池施加反向电压,所述反向电压通过导电丝均匀分布在太阳能电池表面;(2) providing a power source, electrically connecting a first end of the power source to each conductive wire, and electrically connecting a second end of the power source to a silicon substrate of a solar cell; applying a reverse voltage through the power source solar cell, and the reverse voltage is evenly distributed on the surface of the solar cell through the conductive wire;
(3)提供一条形激光光斑,所述条形激光光斑沿太阳能电池的第二方向进行延伸,所述第二方向为副栅线的延伸方向;(3) providing a strip-shaped laser spot, wherein the strip-shaped laser spot extends along a second direction of the solar cell, wherein the second direction is an extension direction of the secondary grid line;
(4)控制条形激光光斑沿第一方向移动,对太阳能电池表面的电极进行扫描式辐射,使产生的辐射电流均匀汇集在被条形激光光斑覆盖的每根主栅线上;(4) controlling the strip-shaped laser spot to move along a first direction to scan and irradiate the electrodes on the surface of the solar cell, so that the generated radiation current is evenly collected on each main grid line covered by the strip-shaped laser spot;
(5)当激光完成电池片扫描后,移除条形激光光斑和导电丝,移除电池片,进行下一个电池处理。(5) After the laser has finished scanning the battery cell, remove the strip laser spot and the conductive wire, remove the battery cell, and proceed to the next battery cell.
关于激光增强接触优化(LECO)处理工艺,将CN217485456U的内容在此处并入本文作为参考。Regarding the laser enhanced contact optimization (LECO) processing process, the contents of CN217485456U are incorporated herein by reference.
在本发明的一个实施方案中,所述激光增强接触优化工艺处理在400-1500nm(优选900-1100nm,例如1000nm、1050nm)的激光波长、500-1100W/cm2(优选600-1000nm,例如600W/cm2、700W/cm2、800W/cm2、900W/cm2、1000W/cm2)的激光能量密度和5-40V(优选10-25V,例如10V、15V、20V、25V)的反向电压下在整片电池片上进行0.5-5s(例如0.5s、0.6s、0.7s、0.8s、0.9s、1s、2s、3s、4s、5s)的时间。In one embodiment of the present invention, the laser enhanced contact optimization process is carried out on the entire cell for a time of 0.5-5s (for example 0.5s, 0.6s, 0.7s, 0.8s, 0.9s, 1s , 2s , 3s, 4s, 5s ) at a laser wavelength of 400-1500nm (preferably 900-1100nm, for example 1000nm, 1050nm), a laser energy density of 500-1100W/cm2 (preferably 600-1000nm, for example 600W/ cm2 , 700W/ cm2 , 800W/cm2, 900W/cm2, 1000W/cm2) and a reverse voltage of 5-40V (preferably 10-25V, for example 10V, 15V, 20V, 25V).
所述激光可以是上述范围内任意单一波长/多个不同波长的激光,也可以是所述范围内单一且覆盖一定波长范围的宽光谱激光。The laser may be a laser of any single wavelength/multiple different wavelengths within the above range, or may be a single broad-spectrum laser covering a certain wavelength range within the above range.
在本发明的一个优选实施方案中,所述激光增强接触优化工艺处理在1000-1100nm的激光波长、600-1000W/cm2的激光能量密度和10-25V的反向电压下在整片电池片上进行0.8-1s的时间。In a preferred embodiment of the present invention, the laser enhanced contact optimization process is performed on the entire cell for 0.8-1s at a laser wavelength of 1000-1100nm, a laser energy density of 600-1000W/ cm2 and a reverse voltage of 10-25V.
可以本领域中已知的并且在本发明中被认为适用的任意方法将本发明的导电浆料施于基板上。该方法的实例包括但不限于浸注、浸渍、浇注、滴、注入、喷射、刮刀涂布、淋涂、刷涂或印刷或其至少两种的组合。优选印刷技术是喷墨印刷、丝网印刷、柔性印刷、胶版印刷、凸版印刷或模版印刷或其至少两种的组合。根据本发明优选的是通过印刷,优选地通过丝网印刷施加本发明的导电浆料。The conductive paste of the present invention can be applied to the substrate by any method known in the art and considered suitable in the present invention. Examples of such methods include, but are not limited to, dipping, impregnation, pouring, dripping, injection, spraying, blade coating, shower coating, brush coating or printing or a combination of at least two thereof. Preferably, the printing technique is inkjet printing, screen printing, flexographic printing, offset printing, relief printing or stencil printing or a combination of at least two thereof. It is preferred according to the present invention to apply the conductive paste of the present invention by printing, preferably by screen printing.
需要烧成以烧结印刷电极而形成固体导体。烧成在本领域中众所周知并且可以在本发明中被认定为适当的任意方式实现。优选的是以高于玻璃粉材料的Tg执行烧成。Firing is required to sinter the printed electrodes to form a solid conductor. Firing is well known in the art and may be achieved in any manner deemed appropriate in the present invention. It is preferred that firing is performed above the Tg of the glass frit material.
在电极占据的区域之外,本发明的基板,优选晶体硅片,具有这样的区域,其中能够高效率地吸收光,从而产生电子-空穴对,并且高效率地跨越边界,优选跨越p-n结边界来分离空穴与电子。Outside the area occupied by the electrodes, the substrate of the present invention, preferably a crystalline silicon wafer, has an area where light can be efficiently absorbed to generate electron-hole pairs and efficiently cross the boundary, preferably the p-n junction boundary, to separate holes and electrons.
p-n结边界位于晶片的正面掺杂层与背面掺杂层相接的位置上。在N型太阳能电池中,背面掺杂层被掺杂n型掺杂剂且正面掺杂层被掺杂p型掺杂剂。在P型太阳能电池中,背面掺杂层被掺杂p型掺杂剂且正面掺杂层被掺杂n型掺杂剂。根据本发明的优选实施方案,通过首先提供经掺杂的硅衬底及随后将相反类型的经掺杂层施加至所述衬底的一个面而制备具有p-n结边界的晶片。The p-n junction boundary is located where the front doped layer of the wafer meets the back doped layer. In an N-type solar cell, the back doped layer is doped with an n-type dopant and the front doped layer is doped with a p-type dopant. In a P-type solar cell, the back doped layer is doped with a p-type dopant and the front doped layer is doped with an n-type dopant. According to a preferred embodiment of the present invention, a wafer having a p-n junction boundary is prepared by first providing a doped silicon substrate and then applying a doped layer of the opposite type to one face of the substrate.
上述掺杂剂优选是在添加至晶体硅片时通过将电子或空穴引入能带结构中而形成p-n结边界的掺杂剂。根据本发明优选的是特别选择这些掺杂剂的类别和浓度以调节p-n结的能带结构剖面并且根据需要设定光吸收率和导电性剖面。根据本发明的优选p型掺杂剂是将空穴添加至晶体硅片能带结构的掺杂剂。本领域中已知的且在本发明中被认为适用的所有掺杂剂可用作p型掺杂剂。根据本发明的优选p型掺杂剂是三价元素,尤其是周期表中13族的三价元素。本文中优选的周期表中13族元素包括但不限于硼、铝、镓、铟、铊或其至少两种的组合,其中硼是特别优选的。The above-mentioned dopants are preferably dopants that form p-n junction boundaries by introducing electrons or holes into the band structure when added to the crystalline silicon wafer. According to the present invention, it is preferred to specifically select the types and concentrations of these dopants to adjust the band structure profile of the p-n junction and set the light absorptivity and conductivity profile as required. The preferred p-type dopant according to the present invention is a dopant that adds holes to the band structure of the crystalline silicon wafer. All dopants known in the art and considered suitable in the present invention can be used as p-type dopants. The preferred p-type dopant according to the present invention is a trivalent element, especially a trivalent element of Group 13 in the periodic table. The preferred Group 13 elements in the periodic table herein include, but are not limited to, boron, aluminum, gallium, indium, thallium or a combination of at least two thereof, of which boron is particularly preferred.
根据本发明的优选n型掺杂剂是添加电子至晶体硅片能带结构的掺杂剂。本领域中已知的且在本发明中被认为适用的所有掺杂剂可用作n型掺杂剂。根据本发明的优选n型掺杂剂是周期表第五族的元素。本文中优选的周期表第五族元素包括氮、磷、砷、锑、铋或其至少两种的组合,其中磷是特别优选的。Preferred n-type dopants according to the present invention are dopants that add electrons to the band structure of the crystalline silicon wafer. All dopants known in the art and considered suitable in the present invention can be used as n-type dopants. Preferred n-type dopants according to the present invention are elements of the fifth group of the periodic table. Preferred elements of the fifth group of the periodic table herein include nitrogen, phosphorus, arsenic, antimony, bismuth or a combination of at least two thereof, wherein phosphorus is particularly preferred.
在本发明的一个实施方案中,根据本发明,可在电极被施加至晶体硅太阳能电池的正面之前将抗反射层施加作为外层。根据本发明的优选抗反射层是减小被正面反射的入射光的比例及增大跨正面将被晶片吸收的入射光的比例的抗反射层。产生有利吸收比/反射比的抗反射层易受导电浆料蚀刻的影响。另外,耐导电浆料烧成所需温度,并且不促进电极界面附近电子和空穴的更大再组合的抗反射层是优选的。可采用本领域中已知的且在本发明中被认为适用的所有抗反射层。根据本发明的优选抗反射层是氮化硅、二氧化硅、氧化铝、二氧化钛或其至少两种的混合物和/或其至少两层的组合。根据优选实施方案,抗反射层是氮化硅即SixNy,尤其当采用晶体硅片时,其中x为2-4且y为3-5。In one embodiment of the invention, according to the present invention, an anti-reflection layer may be applied as an outer layer before the electrode is applied to the front side of a crystalline silicon solar cell. A preferred anti-reflection layer according to the present invention is an anti-reflection layer that reduces the proportion of incident light reflected by the front side and increases the proportion of incident light absorbed by the wafer across the front side. Anti-reflection layers that produce favorable absorptivity/reflectivity ratios are susceptible to etching by conductive pastes. In addition, anti-reflection layers that are resistant to the temperature required for firing of conductive pastes and do not promote greater recombination of electrons and holes near the electrode interface are preferred. All anti-reflection layers known in the art and considered applicable in the present invention may be used. A preferred anti-reflection layer according to the present invention is silicon nitride, silicon dioxide, aluminum oxide, titanium dioxide, or a mixture of at least two thereof and/or a combination of at least two layers thereof. According to a preferred embodiment, the anti-reflection layer is silicon nitride, i.e., SixNy , especially when a crystalline silicon wafer is used, wherein x is 2-4 and y is 3-5.
在本发明的一个实施方案中,可将一个或多个钝化层施加至基板,优选晶体硅片的前侧和/或背侧作为外层。可在形成前电极之前或在施加抗反射层之前(若其一存在)施加钝化层。优选钝化层是减小电极界面附近的电子/空穴再组合速率的钝化层。可采用本领域中已知的且在本发明中被认为适用的任意钝化层。根据本发明钝化层可以是氮化硅、氧化铝、二氧化硅和二氧化钛。根据最优选的实施方案,使用氧化铝。优选的是钝化层具有0.1nm至2μm,更优选1nm至1μm,最优选1nm至200nm的厚度。In one embodiment of the present invention, one or more passivation layers may be applied to the substrate, preferably the front side and/or back side of the crystalline silicon wafer as an outer layer. The passivation layer may be applied before forming the front electrode or before applying the anti-reflection layer (if one of them exists). Preferably, the passivation layer is a passivation layer that reduces the electron/hole recombination rate near the electrode interface. Any passivation layer known in the art and considered applicable in the present invention may be used. According to the present invention, the passivation layer may be silicon nitride, aluminum oxide, silicon dioxide and titanium dioxide. According to the most preferred embodiment, aluminum oxide is used. Preferably, the passivation layer has a thickness of 0.1nm to 2μm, more preferably 1nm to 1μm, and most preferably 1nm to 200nm.
在本发明的一个实施方案中,除直接促进晶体硅太阳能电池的主要功能的上述层外,可添加其它层用于机械及化学保护。In one embodiment of the present invention, in addition to the above-mentioned layers which directly contribute to the main functions of the crystalline silicon solar cell, further layers may be added for mechanical and chemical protection.
电池可被封装以提供化学保护。封装在本领域中众所周知且可采用适于本发明的任意封装。根据优选实施方案,透明聚合物(通常被称作透明热塑性树脂)被用作封装材料,前提是这样一种封装存在。本文中优选透明聚合物是硅橡胶和聚乙烯醋酸乙烯酯(EVA)。The battery can be encapsulated to provide chemical protection. Encapsulation is well known in the art and any encapsulation suitable for the present invention can be used. According to a preferred embodiment, a transparent polymer (commonly referred to as a transparent thermoplastic resin) is used as an encapsulation material, provided that such an encapsulation exists. Preferred transparent polymers herein are silicone rubber and polyethylene vinyl acetate (EVA).
透明玻璃片也可被添加至晶体硅太阳能电池的正面以为其提供机械保护。透明玻璃片在本领域中是众所周知的,并且可采用在本发明中适用的任意透明玻璃片。A transparent glass sheet may also be added to the front side of the crystalline silicon solar cell to provide mechanical protection thereto. Transparent glass sheets are well known in the art, and any transparent glass sheet suitable for use in the present invention may be employed.
背面保护材料可被添加至晶体硅太阳能电池的背面以提供机械保护。背面保护材料在本领域中是众所周知的,并且可采用在本发明中被视作适用的任意背面保护材料。根据本发明的优选背面保护材料是具有良好机械性质和耐候性的背面保护材料。根据本发明的优选背面保护材料是具有聚氟乙烯层(例如PTFE层)的聚对苯二甲酸乙二醇酯。根据本发明优选的是背面保护材料存在于封装层下方(在背面保护层和封装存在的情况下)。A back protective material can be added to the back of the crystalline silicon solar cell to provide mechanical protection. Back protective materials are well known in the art, and any back protective material deemed suitable in the present invention can be used. A preferred back protective material according to the present invention is a back protective material with good mechanical properties and weather resistance. A preferred back protective material according to the present invention is polyethylene terephthalate with a polyvinyl fluoride layer (e.g., a PTFE layer). It is preferred according to the present invention that the back protective material is present below the encapsulation layer (in the presence of a back protective layer and an encapsulation).
框架材料可被添加至晶体硅太阳能电池外以赋予机械支撑。框架材料在本领域中是众所周知的,并且可采用在本发明中被视作适用的任意框架材料。根据本发明的优选框架结构是铝。Frame materials may be added to the outside of the crystalline silicon solar cell to impart mechanical support. Frame materials are well known in the art and any frame material deemed suitable for use in the present invention may be employed. A preferred frame structure according to the present invention is aluminum.
在本发明的一个优选实施方案中,本发明的导电浆料用于制备N型太阳能电池,特别是TOPCon太阳能电池,所述导电浆料包含:In a preferred embodiment of the present invention, the conductive paste of the present invention is used to prepare an N-type solar cell, in particular a TOPCon solar cell, and the conductive paste comprises:
a)50-95重量%的导电金属颗粒,a) 50-95% by weight of conductive metal particles,
b)1-15重量%的玻璃粉,b) 1-15% by weight of glass powder,
c)0.1-10重量%的激光热促进剂,和c) 0.1-10 wt% of a laser thermal accelerator, and
d)2-20重量%的有机载体,其中所述重量百分比基于导电浆料的总重量计。d) 2-20 wt % of an organic vehicle, wherein the weight percentage is based on the total weight of the conductive paste.
本领域技术人员根据以下实施方案能够更容易地理解本发明的第一方面:Those skilled in the art can more easily understand the first aspect of the present invention according to the following embodiments:
实施方案1-1.一种导电浆料,其包含:Embodiment 1-1. A conductive paste comprising:
a)导电金属颗粒,b)玻璃粉,c)激光热促进剂,和d)有机载体,其中所述激光热促进剂由式(I)表示:
ZrxCuyAlmNizNbnAq (I)a) conductive metal particles, b) glass powder, c) laser thermal accelerator, and d) organic carrier, wherein the laser thermal accelerator is represented by formula (I):
Zr x Cu y Al m Ni z Nb n A q (I)
在式(I)中,x=10-90重量%,y=5-50重量%,m=0.5-10重量%,z=0-20重量%,n=0-15重量%,q=0-5%重量%,且A为选自Ag、Cr、Zn和Ti的金属,所述重量百分比基于激光热促进剂的重量计。In formula (I), x=10-90 wt%, y=5-50 wt%, m=0.5-10 wt%, z=0-20 wt%, n=0-15 wt%, q=0-5 wt%, and A is a metal selected from Ag, Cr, Zn and Ti, and the weight percentages are based on the weight of the laser thermal accelerator.
实施方案1-2.根据实施方案1-1所述的导电浆料,其中在式(I)中,x=50-90重量%和y=5-35重量%。Embodiment 1-2. The conductive paste according to Embodiment 1-1, wherein in formula (I), x=50-90 wt % and y=5-35 wt %.
实施方案1-3.根据实施方案1-1或1-2所述的导电浆料,其中所述激光热促进剂为无定型金属合金颗粒。Embodiment 1-3. The conductive paste according to Embodiment 1-1 or 1-2, wherein the laser thermal accelerator is amorphous metal alloy particles.
实施方案1-4.根据实施方案1-1至1-3中任一项所述的导电浆料,其中所述激光热促进剂具有0.1-8μm,优选1-5μm的粒度D50。Embodiment 1-4. The conductive paste according to any one of Embodiments 1-1 to 1-3, wherein the laser thermal accelerator has a particle size D50 of 0.1-8 μm, preferably 1-5 μm.
实施方案1-5.根据实施方案1-1至1-4中任一项所述的导电浆料,其中所述导电金属颗粒包含Ag、Al、Cu、Zn、Pd、Ni、Pb、Au或其组合,优选Ag、Al、Cu或其合金,更优选Ag。Embodiment 1-5. The conductive paste according to any one of Embodiments 1-1 to 1-4, wherein the conductive metal particles comprise Ag, Al, Cu, Zn, Pd, Ni, Pb, Au or a combination thereof, preferably Ag, Al, Cu or an alloy thereof, more preferably Ag.
实施方案1-6.根据实施方案1-1至1-5中任一项所述的导电浆料,其中所述导电金属颗粒具有0.5-10μm,优选1-5μm的粒度D50。Embodiment 1-6. The conductive paste according to any one of Embodiments 1-1 to 1-5, wherein the conductive metal particles have a particle size D50 of 0.5-10 μm, preferably 1-5 μm.
实施方案1-7.根据实施方案1-1至1-6中任一项所述的导电浆料,其中所述玻璃粉包含选自Si、B、Al、Bi、Li、Na、K、Mg、Pb、Zn、Gd、Ce、Zr、Ti、Mn、Sn、Ru、Co、Fe、Cu、Ba、Cr、Te、P及其组合的元素的氧化物,优选包含PbO、B2O3、SiO2、ZnO、Al2O3、TeO2、Bi2O3、P2O5或其任意两种或更多种的组合。Embodiment 1-7. The conductive paste according to any one of Embodiments 1-1 to 1-6, wherein the glass powder comprises an oxide of an element selected from Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, Te, P and combinations thereof, preferably comprising PbO, B 2 O 3 , SiO 2 , ZnO, Al 2 O 3 , TeO 2 , Bi 2 O 3 , P 2 O 5 or a combination of any two or more thereof.
实施方案1-8.根据实施方案1-1至1-7中任一项所述的导电浆料,其中所述玻璃粉具有300-600℃,优选300-500℃的玻璃化转变温度Tg。Embodiment 1-8. The conductive paste according to any one of Embodiments 1-1 to 1-7, wherein the glass frit has a glass transition temperature Tg of 300-600°C, preferably 300-500°C.
实施方案1-9.根据实施方案1-1至1-8中任一项所述的导电浆料,其中所述玻璃粉具有0.1-10μm,优选0.2-7μm,更优选0.5-5μm的粒度D50。Embodiment 1-9. The conductive paste according to any one of Embodiments 1-1 to 1-8, wherein the glass powder has a particle size D50 of 0.1-10 μm, preferably 0.2-7 μm, and more preferably 0.5-5 μm.
实施方案1-10.根据实施方案1-1至1-9中任一项所述的导电浆料,其中在式(I)中,Embodiment 1-10. The conductive paste according to any one of Embodiments 1-1 to 1-9, wherein in formula (I),
(1)n=1-10重量%,或(1) n = 1-10% by weight, or
(2)n=1-10重量%且z=8-15%重量%,或(2) n = 1-10 wt% and z = 8-15 wt%, or
(3)z=8-15%重量%,q=1-5%且A为Ti。(3) z=8-15 wt%, q=1-5% and A is Ti.
实施方案1-11.根据实施方案1-1至1-10中任一项所述的导电浆料,其中所述导电浆料包含:Embodiment 1-11. The conductive paste according to any one of embodiments 1-1 to 1-10, wherein the conductive paste comprises:
a)50-95重量%的导电金属颗粒,b)0.1-15重量%的玻璃粉,c)0.1-10重量%的激光热促进剂,和d)2-20重量%的有机载体,所述重量百分比基于导电浆料的总重量计。a) 50-95 wt % of conductive metal particles, b) 0.1-15 wt % of glass powder, c) 0.1-10 wt % of laser thermal accelerator, and d) 2-20 wt % of organic vehicle, the weight percentages being based on the total weight of the conductive paste.
实施方案1-12.一种用于晶体硅太阳能电池的电极,所述电极由实施方案1-1至1-11任一项所述的导电浆料经烧结处理形成。Embodiment 1-12. An electrode for a crystalline silicon solar cell, the electrode being formed by sintering the conductive paste described in any one of Embodiments 1-1 to 1-11.
实施方案1-13.根据实施方案1-12所述的电极,所述电极通过激光增强接触优化工艺进行处理,所述激光增强接触优化工艺处理在400-1500nm的激光波长、500-1100W/cm2的激光能量密度和5-40V的反向电压下进行。Embodiment 1-13. According to the electrode described in Embodiment 1-12, the electrode is processed by a laser enhanced contact optimization process, and the laser enhanced contact optimization process is carried out under a laser wavelength of 400-1500nm, a laser energy density of 500-1100W/ cm2 and a reverse voltage of 5-40V.
实施方案1-14.根据实施方案1-13所述的电极,其中所述反向电压为10-25V。Embodiment 1-14. An electrode according to embodiment 1-13, wherein the reverse voltage is 10-25V.
实施方案1-15.一种晶体硅太阳能电池,其包括基板和结合在所述基板上的实施方案1-12至1-14任一项所述的电极,其中所述晶体硅太阳能电池为N型晶体硅太阳能电池,优选TOPCon太阳能电池。Embodiment 1-15. A crystalline silicon solar cell, comprising a substrate and the electrode described in any one of Embodiments 1-12 to 1-14 bonded to the substrate, wherein the crystalline silicon solar cell is an N-type crystalline silicon solar cell, preferably a TOPCon solar cell.
根据本发明的第一方面的实施例Embodiments according to the first aspect of the present invention
下面举例说明本发明,但是应当理解的是,下述实施例是非限定性的,不意欲限制本发明的保护范围。The present invention is illustrated below by way of example, but it should be understood that the following examples are non-limiting and are not intended to limit the scope of protection of the present invention.
原料raw material
PbO、B2O3、SiO2、ZnO、Al2O3、TeO2、Bi2O3、P2O5是4N级化学试剂。PbO, B 2 O 3 , SiO 2 , ZnO, Al 2 O 3 , TeO 2 , Bi 2 O 3 , and P 2 O 5 are 4N grade chemical reagents.
银粉(Ag)、铝粉(Al)是粒度D50均为2μm的球形粉。Silver powder (Ag) and aluminum powder (Al) are spherical powders with a particle size D50 of 2 μm.
硅片是带有氮化硅和氧化铝钝化层、尺寸为182mm的N型硅片。The silicon wafer is an N-type silicon wafer with a size of 182mm and a silicon nitride and aluminum oxide passivation layer.
有机载体(V1-1)组成如下:The organic carrier (V1-1) is composed as follows:
二乙二醇丁醚醋酸酯:5.6重量份;Diethylene glycol butyl ether acetate: 5.6 parts by weight;
醋酸丁酸纤维素:0.6重量份;Cellulose acetate butyrate: 0.6 parts by weight;
油酸:0.6重量份;Oleic acid: 0.6 parts by weight;
氢化蓖麻油:0.6重量份;Hydrogenated castor oil: 0.6 parts by weight;
烷基改性硅油:0.6重量份。Alkyl-modified silicone oil: 0.6 parts by weight.
玻璃粉(G1-1至G1-5)的组成如下表1-1中所示:The compositions of the glass powders (G1-1 to G1-5) are shown in Table 1-1 below:
表1-1玻璃粉的组成
Table 1-1 Composition of glass powder
激光热促进剂(LTP)(AM1-01至AM1-04)的组成如下表1-2中所示:The composition of the laser thermal accelerator (LTP) (AM1-01 to AM1-04) is shown in Table 1-2 below:
表1-2激光热促进剂(LTP)的组成
Table 1-2 Composition of laser thermal promoter (LTP)
测试方法Test Method
使用来自Halm Elektronik GmbH的商用IV测试器“cetisPV-Celltest4-BF”对电池片进行IV实验,以测得电池转化效率(Eta)、开路电压(Voc)、短路电流(Isc)、填充因子(FF)、串联电阻(Rs)。The commercial IV tester “cetisPV-Celltest4-BF” from Halm Elektronik GmbH was used to conduct IV experiments on the battery cells to measure the battery conversion efficiency (Eta), open circuit voltage (Voc), short circuit current (Isc), fill factor (FF), and series resistance (Rs).
玻璃粉的制备Preparation of glass powder
分别按照表1-1中显示的配比称取玻璃粉G1-1至G1-5的各组分,将其组合在一起,得到与玻璃粉G1-1至G1-5对应的组合物;Weigh the components of glass powders G1-1 to G1-5 according to the ratios shown in Table 1-1, respectively, and combine them together to obtain compositions corresponding to glass powders G1-1 to G1-5;
分别将得到的组合物装入氧化铝坩埚,放入马弗炉中并在1100℃下保温60分钟;The obtained compositions were respectively loaded into alumina crucibles, placed in a muffle furnace and kept at 1100° C. for 60 minutes;
分别将装有熔化的玻璃的氧化铝坩埚从马弗炉中移除,并且将熔化的玻璃倒入装有去离子水的桶中进行水淬;The alumina crucibles containing the molten glass were removed from the muffle furnace, and the molten glass was poured into a bucket containing deionized water for water quenching;
分别将水淬好的玻璃渣用球磨机磨成粒度D50为约1.5μm,从而获得玻璃粉G1-1至G1-5。The water-quenched glass slag was respectively ground into a particle size D50 of about 1.5 μm using a ball mill, thereby obtaining glass powders G1-1 to G1-5.
激光热促进剂(LTP)的制备Preparation of Laser Thermal Promoter (LTP)
所述激光热促进剂采取射流粉体制备法制备,其包括以下步骤:The laser thermal accelerator is prepared by a jet powder preparation method, which includes the following steps:
(1)将用于制备激光热促进剂的各高纯金属粉末(纯度99%)按照表1-2中的配方比例混合并分散均匀;(1) High-purity metal powders (purity 99%) used to prepare laser thermal accelerators are mixed and dispersed uniformly according to the formula ratio in Table 1-2;
(2)在1100℃的温度下在内衬为石英的铜质压力坩埚中将所得金属粉末混合物加热熔融得到液态母合金;(2) heating and melting the obtained metal powder mixture in a copper pressure crucible lined with quartz at a temperature of 1100° C. to obtain a liquid master alloy;
(3)在50PSI的压力作用下将液态母合金直接喷射到混有2重量%NaCl的冰水中制得无定型LTP合金粉体。(3) The liquid master alloy was directly sprayed into ice water mixed with 2 wt % NaCl under a pressure of 50 PSI to produce amorphous LTP alloy powder.
导电浆料的制备(实施例1-1至1-4/对比例1-1)Preparation of Conductive Paste (Examples 1-1 to 1-4/Comparative Example 1-1)
按照表1-3中显示的配比分别称取银粉、激光热促进剂(LTP)或铝粉、玻璃粉和有机载体,将其合并,用行星搅拌机混合,再用三辊研磨机混合,制得实施例1-1至1-4/对比例1-1的导电浆料。According to the ratio shown in Table 1-3, silver powder, laser thermal promoter (LTP) or aluminum powder, glass powder and organic carrier are weighed respectively, combined, mixed with a planetary mixer, and then mixed with a three-roll grinder to prepare the conductive paste of Examples 1-1 to 1-4/Comparative Example 1-1.
表1-3导电浆料的组成
Table 1-3 Composition of conductive paste
带有电极的太阳能电池基板的制备(本发明样品1-1至1-4/对比样品1-1)Preparation of Solar Cell Substrate with Electrode (Inventive Samples 1-1 to 1-4/Comparative Sample 1-1)
将实施例1-1至1-4的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到N型硅片上,然后在峰值温度750℃、室温到峰值温度时间为16秒的条件下快速烧结,然后进行激光增强接触优化(LECO)工艺(激光波长为1064nm,激光能量密度为800W/cm2,LECO反向电压为14V,激光处理时间为0.8s),制得带有电极的太阳能电池基板(本发明样品1-1至1-4),并进行电性能的测试,结果如表1-4所示。The conductive pastes of Examples 1-1 to 1-4 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 750°C and a time from room temperature to peak temperature of 16 seconds, and then subjected to a laser enhanced contact optimization (LECO) process (laser wavelength of 1064 nm, laser energy density of 800 W/ cm2 , LECO reverse voltage of 14 V, laser processing time of 0.8 s) to obtain solar cell substrates with electrodes (Samples 1-1 to 1-4 of the present invention), and the electrical properties were tested. The results are shown in Table 1-4.
将对比例1-1的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)印刷到N型硅片上,然后在峰值温度800℃、室温到峰值温度时间为16秒的条件下快速烧结(常规烧结),制得带有电极的太阳能电池基板(对比样品1-1),并进行电性能的测试,结果如表1-4所示。The conductive paste of comparative example 1-1 was printed onto an N-type silicon wafer by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered (conventional sintering) under the conditions of a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain a solar cell substrate with electrodes (comparative sample 1-1), and the electrical properties were tested. The results are shown in Table 1-4.
表1-4太阳能电池的性能
Table 1-4 Performance of solar cells
表1-4的结果表明,使用本发明激光热促进剂的本发明样品相对于使用铝粉的对比样品而言,本发明太阳能电池的电池转化效率(Eta)、填充因子(FF)和电阻(Rs)均得到了改善,所述Rs的降低表明了本发明太阳能电池的接触电阻的降低。The results in Tables 1-4 show that the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention are improved in the samples of the present invention using the laser thermal promoter of the present invention compared to the control samples using aluminum powder. The reduction in Rs indicates a reduction in the contact resistance of the solar cell of the present invention.
导电浆料的制备(实施例1-5至1-8)Preparation of Conductive Paste (Examples 1-5 to 1-8)
按照表1-5中显示的配比分别称取银粉、激光热促进剂(LTP)、玻璃粉和有机载体,将其合并,用行星搅拌机混合,再用三辊研磨机混合,制得实施例1-5至1-8的导电浆料。Silver powder, laser thermal accelerator (LTP), glass powder and organic carrier were weighed respectively according to the ratio shown in Table 1-5, combined, mixed with a planetary mixer, and then mixed with a three-roll mill to prepare the conductive pastes of Examples 1-5 to 1-8.
表1-5导电浆料的组成
Table 1-5 Composition of conductive paste
带有电极的太阳能电池基板的制备(本发明样品1-5至1-8)Preparation of solar cell substrate with electrodes (Samples 1-5 to 1-8 of the present invention)
将实施例1-5至1-8的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到N型硅片上,然后在峰值温度750℃、室温到峰值温度时间为16秒的条件下快速烧结,然后进行激光增强接触优化(LECO)工艺(激光波长为1064nm,激光能量密度为800W/cm2,LECO反向电压为14V,激光处理时间为0.8s),制得带有电极的太阳能电池基板(本发明样品1-5至1-8),并进行电性能的测试,结果如表1-6所示。The conductive pastes of Examples 1-5 to 1-8 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 750°C and a time from room temperature to peak temperature of 16 seconds, and then subjected to a laser enhanced contact optimization (LECO) process (laser wavelength of 1064nm, laser energy density of 800W/ cm2 , LECO reverse voltage of 14V, laser processing time of 0.8s) to obtain solar cell substrates with electrodes (Samples 1-5 to 1-8 of the present invention), and the electrical properties were tested. The results are shown in Table 1-6.
表1-6太阳能电池的性能
Table 1-6 Performance of solar cells
表1-6的结果表明,使用本发明激光热促进剂和不同组成玻璃粉的本发明样品相对于使用铝粉的对比样品而言,本发明太阳能电池的电池转化效率(Eta)、填充因子(FF)和电阻(Rs)均得到了改善,所述Rs的降低表明了本发明太阳能电池的接触电阻的降低。The results in Tables 1-6 show that the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention are improved in the samples of the present invention using the laser thermal promoter of the present invention and glass powder of different compositions compared with the control samples using aluminum powder. The reduction in Rs indicates a reduction in the contact resistance of the solar cell of the present invention.
导电浆料的制备(对比例1-2)Preparation of conductive paste (Comparative Example 1-2)
对比例1-2的导电浆料与实施例1-2的导电浆料的制备过程相同,除了使用铝粉替代实施例1-2中的激光热促进剂。The conductive paste of Comparative Example 1-2 was prepared in the same manner as the conductive paste of Example 1-2, except that aluminum powder was used instead of the laser thermal accelerator in Example 1-2.
带有电极的太阳能电池基板的制备(本发明样品1-9至1-12/对比样品1-2)Preparation of Solar Cell Substrates with Electrodes (Inventive Samples 1-9 to 1-12/Comparative Sample 1-2)
将实施例1-2的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到四片N型硅片上,然后在峰值温度750℃、室温到峰值温度时间为16秒的条件下快速烧结,然后对四片烧结后的N型硅片进行不同的激光增强接触优化(LECO)工艺(如表1-7所示),制得带有电极的太阳能电池基板(本发明样品1-9至1-12)。The conductive paste of Example 1-2 was printed onto four N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then quickly sintered under the conditions of a peak temperature of 750°C and a time of 16 seconds from room temperature to peak temperature. The four sintered N-type silicon wafers were then subjected to different laser enhanced contact optimization (LECO) processes (as shown in Table 1-7) to obtain solar cell substrates with electrodes (samples 1-9 to 1-12 of the present invention).
将对比例1-2的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)印刷到N型硅片上,然后在峰值温度750℃、室温到峰值温度时间为16秒的条件下快速烧结,然后对烧结后的N型硅片进行激光增强接触优化(LECO)工艺(如表1-7所示),制得带有电极的太阳能电池基板(对比样品1-2)。The conductive paste of comparative example 1-2 was printed onto an N-type silicon wafer by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 750°C and a time of 16 seconds from room temperature to peak temperature. The sintered N-type silicon wafer was then subjected to a laser enhanced contact optimization (LECO) process (as shown in Table 1-7) to obtain a solar cell substrate with an electrode (comparative sample 1-2).
表1-7太阳能电池的制造条件
Table 1-7 Manufacturing conditions of solar cells
本发明样品1-9至1-12以及对比样品1-1至1-2的电性能测试结果如表1-8所示。The electrical performance test results of samples 1-9 to 1-12 of the present invention and comparative samples 1-1 to 1-2 are shown in Table 1-8.
表1-8太阳能电池的性能
Table 1-8 Performance of solar cells
表1-8的结果表明,使用本发明激光热促进剂的本发明样品相对于使用铝粉的对比样品1-1(未进行LECO工艺处理)而言,本发明太阳能电池的电池转化效率(Eta)、填充因子(FF)和电阻(Rs)均得到了改善,所述Rs的降低表明了本发明太阳能电池的接触电阻的降低。使用本发明激光热促进剂的本发明样品相对于使用铝粉的对比样品1-2(进行了LECO工艺处理)而言,本发明太阳能电池的电池转化效率(Eta)更高。The results of Tables 1-8 show that the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention are improved for the sample of the present invention using the laser thermal accelerator of the present invention relative to the comparative sample 1-1 using aluminum powder (not subjected to LECO process treatment), and the reduction of Rs indicates the reduction of the contact resistance of the solar cell of the present invention. The cell conversion efficiency (Eta) of the solar cell of the present invention is higher for the sample of the present invention using the laser thermal accelerator of the present invention relative to the comparative sample 1-2 using aluminum powder (treated with LECO process).
根据本发明的第二方面,导电浆料被施加至太阳能电池晶片的表面且在焙烧时与该表面形成电接触的固体电极体。根据本发明的第二方面,所述导电浆料包含:According to a second aspect of the present invention, a conductive paste is applied to a surface of a solar cell wafer and forms a solid electrode body in electrical contact with the surface when fired. According to a second aspect of the present invention, the conductive paste comprises:
a)导电金属颗粒,b)玻璃粉,c)还原添加剂,和d)有机载体,其中所述还原添加剂由式(I)表示:
ZrxCuyAlz (I)a) conductive metal particles, b) glass powder, c) reducing additive, and d) organic vehicle, wherein the reducing additive is represented by formula (I):
Zr x Cu y Al z (I)
在式(I)中,x=10-90重量%,y=5-50重量%,z=5-20重量%,所述重量百分比基于还原添加剂的重量计。In formula (I), x=10-90% by weight, y=5-50% by weight, and z=5-20% by weight, the weight percentages being based on the weight of the reducing additive.
在一个优选的实施方案中,所述导电浆料包含:In a preferred embodiment, the conductive paste comprises:
a)导电金属颗粒,b)玻璃粉,c)还原添加剂,和d)有机载体,其中所述还原添加剂由式(I)表示:
ZrxCuyAlz (I)a) conductive metal particles, b) glass powder, c) reducing additive, and d) organic vehicle, wherein the reducing additive is represented by formula (I):
Zr x Cu y Al z (I)
在式(I)中,x=40-90重量%,y=5-20重量%,z=5-20重量%,所述重量百分比基于还原添加剂的重量计。In formula (I), x=40-90% by weight, y=5-20% by weight, and z=5-20% by weight, the weight percentages being based on the weight of the reducing additive.
导电金属颗粒可完全参考本发明的第一个方面,这里就不再赘述。The conductive metal particles can be completely referred to the first aspect of the present invention, and will not be described in detail here.
b)玻璃粉b) Glass powder
根据本发明,所述导电浆料中存在玻璃粉以导致蚀刻和烧结。就本发明而言,优选玻璃粉为具有低玻璃化转变温度Tg的无定形或部分结晶固体。玻璃化转变温度Tg为在加热时由刚性固体转变成部分流动的过冷熔体时的温度。测定玻璃化转变温度Tg的方法是本领域技术人员所公知的。由玻璃粉所导致的蚀刻和烧结在高于玻璃粉的玻璃化转变温度Tg下发生,且优选该玻璃化转变温度Tg低于所需的峰值焙烧温度。According to the present invention, glass powder is present in the conductive paste to cause etching and sintering. For the purposes of the present invention, it is preferred that the glass powder is an amorphous or partially crystalline solid with a low glass transition temperature Tg. The glass transition temperature Tg is the temperature at which a rigid solid is transformed into a partially flowing, undercooled melt when heated. Methods for determining the glass transition temperature Tg are well known to those skilled in the art. Etching and sintering caused by the glass powder occur above the glass transition temperature Tg of the glass powder, and preferably the glass transition temperature Tg is lower than the desired peak firing temperature.
本领域技术人员所已知且认为适于本发明上下文的所有玻璃粉均可用作所述导电浆料中的玻璃粉。就本发明而言,存在于所述导电浆料中的玻璃粉优选包含元素、其氧化物、在加热时产生氧化物的化合物或其混合物。就此而言,优选的元素为Si、B、Al、Bi、Li、Na、K、Mg、Pb、Zn、Gd、Ce、Zr、Ti、Mn、Sn、Ru、Co、Fe、Cu、Ba、Cr或其组合。就本发明而言,所述玻璃粉可包含的优选氧化物为碱金属氧化物、碱土金属氧化物、稀土氧化物、第V和VI族元素的氧化物、其他氧化物或其组合。就此而言,优选的碱金属氧化物为氧化钠、氧化锂、氧化钾、氧化铷、氧化铯或其组合。就此而言,优选的碱土金属氧化物为氧化铍、氧化镁、氧化钙、氧化锶、氧化钡或其组合。就此而言,优选的第V族元素的氧化物为磷氧化物,例如P2O5;铋氧化物,例如Bi2O3;或其组合。就此而言,优选的第VI族元素的氧化物为碲氧化物,例如TeO2或TeO3;硒氧化物,例如SeO2;或其组合。优选的稀土氧化物为铈氧化物,例如CeO2;和镧氧化物,例如La2O3。就此而言,其他优选的氧化物为硅氧化物,例如SiO2;锌氧化物,例如ZnO;铝氧化物,例如Al2O3;锗氧化物,例如GeO2;钒氧化物,例如V2O5;铌氧化物,例如Nb2O5;硼氧化物,例如B2O3;钨氧化物,例如WO3;钼氧化物,例如MoO3;铟氧化物,例如In2O3;上文作为优选元素所列的那些元素的其他氧化物;或其组合。优选的氧化物还为包含至少两种作为所述玻璃粉的优选元素成分列出的元素的混合氧化物,或者通过加热至少一种上文提及的氧化物与至少一种上文提及的金属而形成的混合氧化物。就本发明而言,还优选至少两种上文所列氧化物和混合氧化物的混合物。All glass powders known to those skilled in the art and considered suitable in the context of the present invention can be used as glass powder in the conductive paste. For the purposes of the present invention, the glass powder present in the conductive paste preferably comprises an element, an oxide thereof, a compound that produces an oxide upon heating, or a mixture thereof. For this purpose, preferred elements are Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, or a combination thereof. For the purposes of the present invention, the preferred oxides that the glass powder may comprise are alkali metal oxides, alkaline earth metal oxides, rare earth oxides, oxides of elements of groups V and VI, other oxides, or a combination thereof. For this purpose, preferred alkali metal oxides are sodium oxide, lithium oxide, potassium oxide, rubidium oxide, cesium oxide, or a combination thereof. For this purpose, preferred alkaline earth metal oxides are beryllium oxide, magnesium oxide, calcium oxide, strontium oxide, barium oxide, or a combination thereof. In this regard, preferred oxides of Group V elements are phosphorus oxides, such as P2O5 ; bismuth oxides, such as Bi2O3 ; or combinations thereof . In this regard, preferred oxides of Group VI elements are tellurium oxides, such as TeO2 or TeO3 ; selenium oxides, such as SeO2 ; or combinations thereof . Preferred rare earth oxides are cerium oxides, such as CeO2 ; and lanthanum oxides, such as La2O3 . Other preferred oxides in this regard are silicon oxides, such as SiO2 ; zinc oxides, such as ZnO; aluminum oxides, such as Al2O3 ; germanium oxides, such as GeO2 ; vanadium oxides, such as V2O5 ; niobium oxides, such as Nb2O5 ; boron oxides, such as B2O3 ; tungsten oxides, such as WO3 ; molybdenum oxides, such as MoO3 ; indium oxides, such as In2O3 ; other oxides of those elements listed above as preferred elements; or combinations thereof. Preferred oxides are also mixed oxides containing at least two of the elements listed as preferred elemental constituents of the glass frit, or mixed oxides formed by heating at least one of the above-mentioned oxides with at least one of the above-mentioned metals. For the purposes of the present invention, mixtures of at least two of the above-mentioned oxides and mixed oxides are also preferred.
在本发明的一个实施方案中,所述玻璃粉包含选自Si、B、Al、Bi、Li、Na、K、Mg、Pb、Zn、Gd、Ce、Zr、Ti、Mn、Sn、Ru、Co、Fe、Cu、Ba、Cr、Te、P及其组合的元素的氧化物,优选包含铅氧化物、硼氧化物和硅氧化物。In one embodiment of the present invention, the glass powder comprises oxides of elements selected from Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, Te, P and combinations thereof, preferably lead oxide, boron oxide and silicon oxide.
在本发明的一个实施方案中,所述玻璃粉可包含:30-50摩尔%的PbO;5-15摩尔%的B2O3;和40-60摩尔%的SiO2,其中所述摩尔百分比基于所有氧化物的总摩尔数计。In one embodiment of the present invention, the glass powder may include: 30-50 mol % of PbO; 5-15 mol % of B 2 O 3 ; and 40-60 mol % of SiO 2 , wherein the molar percentages are based on the total moles of all oxides.
玻璃粉的玻璃化转变温度、形貌、粒度、在导电浆料中的重量比以及制备方法可详见本发明的第一个方面,这里不再赘述。The glass transition temperature, morphology, particle size, weight ratio in the conductive paste and preparation method of the glass powder can be found in detail in the first aspect of the present invention and will not be described in detail here.
c)还原添加剂c) Reducing additives
根据本发明,所述还原添加剂由式(I)表示:
ZrxCuyAlz (I)According to the present invention, the reducing additive is represented by formula (I):
Zr x Cu y Al z (I)
在式(I)中,x=10-90重量%,y=5-50重量%,z=5-20重量%,所述重量百分比基于还原添加剂的重量计。In formula (I), x=10-90% by weight, y=5-50% by weight, and z=5-20% by weight, the weight percentages being based on the weight of the reducing additive.
在本发明的一个实施方案中,在式(I)中,x=10-90重量%,优选40-90重量%,更优选60-80重量%,所述重量百分比基于还原添加剂的重量计。In one embodiment of the present invention, in formula (I), x=10-90% by weight, preferably 40-90% by weight, more preferably 60-80% by weight, the weight percentages being based on the weight of the reducing additive.
在本发明的一个实施方案中,在式(I)中,y=5-50重量%,优选5-20重量%或10-30重量%,所述重量百分比基于还原添加剂的重量计。In one embodiment of the present invention, in formula (I), y=5-50% by weight, preferably 5-20% by weight or 10-30% by weight, the weight percentages being based on the weight of the reducing additive.
在本发明的一个实施方案中,在式(I)中,z=5-20重量%,优选5-20重量%,更优选5-15重量%,所述重量百分比基于还原添加剂的重量计。In one embodiment of the present invention, in formula (I), z=5-20% by weight, preferably 5-20% by weight, more preferably 5-15% by weight, the weight percentages being based on the weight of the reducing additive.
在本发明的一个实施方案中,所述还原添加剂为无定型(非晶)金属合金颗粒。In one embodiment of the present invention, the reducing additive is amorphous (non-crystalline) metal alloy particles.
在本发明的一个实施方案中,所述还原添加剂为具有0.1-8μm的粒度D50的无定型金属合金颗粒。在本发明的一个优选实施方案中,所述还原添加剂为具有1-5μm的粒度D50的无定型金属合金颗粒。粒度D50的测定是本领域技术人员所公知的。In one embodiment of the present invention, the reducing additive is an amorphous metal alloy particle having a particle size D50 of 0.1-8 μm. In a preferred embodiment of the present invention, the reducing additive is an amorphous metal alloy particle having a particle size D50 of 1-5 μm. The determination of the particle size D50 is well known to those skilled in the art.
在本发明的一个实施方案中,所述还原添加剂以占导电浆料的0.1-10重量%的比例存在,优选0.1-5重量%,更优选0.1-1重量%。In one embodiment of the present invention, the reducing additive is present in a proportion of 0.1-10 wt %, preferably 0.1-5 wt %, more preferably 0.1-1 wt % of the conductive paste.
在本发明的一个实施方案中,所述还原添加剂采取射流粉体制备法制备,其包括以下步骤:In one embodiment of the present invention, the reducing additive is prepared by a jet powder preparation method, which comprises the following steps:
(1)将用于制备还原添加剂的各高纯金属粉末按照配方比例混合并分散均匀;(1) mixing and uniformly dispersing the high-purity metal powders used to prepare the reducing additive according to the formula ratio;
(2)在>1000℃的温度下在坩埚(例如内衬为石英的铜质压力坩埚)中将所得金属粉末混合物加热熔融得到液态母合金;(2) heating and melting the obtained metal powder mixture in a crucible (e.g., a copper pressure crucible lined with quartz) at a temperature of >1000° C. to obtain a liquid master alloy;
(3)在压力的作用下将液态母合金直接喷射到混有NaCl的冰水中制得无定型LTP合金粉体。(3) Under the action of pressure, the liquid master alloy is directly sprayed into ice water mixed with NaCl to obtain amorphous LTP alloy powder.
根据本发明的一个实施方案,步骤(1)中的高纯金属粉末具有例如99%以上的纯度。According to one embodiment of the present invention, the high-purity metal powder in step (1) has a purity of, for example, 99% or more.
根据本发明的一个实施方案,步骤(2)中的温度优选为1050-1500℃,例如1100℃、1200℃、1300℃、1400℃。According to one embodiment of the present invention, the temperature in step (2) is preferably 1050-1500°C, such as 1100°C, 1200°C, 1300°C, 1400°C.
根据本发明的一个实施方案,步骤(3)中的压力优选为20-100PSI,例如30PSI、40PSI、50PSI、60PSI、70PSI、80PSI、90PSI。According to one embodiment of the present invention, the pressure in step (3) is preferably 20-100 PSI, for example 30 PSI, 40 PSI, 50 PSI, 60 PSI, 70 PSI, 80 PSI, 90 PSI.
根据本发明的一个实施方案,步骤(3)中的NaCl浓度优选为1-10重量%,例如2-5重量%或6-9重量%。According to one embodiment of the present invention, the NaCl concentration in step (3) is preferably 1-10 wt %, such as 2-5 wt % or 6-9 wt %.
根据本发明,通过调整温度、压力及喷射速度,可以得到不同粒径和形貌的LTP粉体。According to the present invention, LTP powders with different particle sizes and morphologies can be obtained by adjusting the temperature, pressure and injection speed.
d)有机载体d) Organic carrier
在本发明的一个实施方案中,导电浆料包含本领域中通常使用的有机载体。优选的有机载体是提供导电浆料内的成分的最佳稳定性和为导电浆料赋予允许有效可印性的粘性的有机载体。In one embodiment of the present invention, the conductive paste comprises an organic vehicle commonly used in the art.Preferred organic vehicles are those that provide optimal stability of the ingredients within the conductive paste and impart viscosity to the conductive paste that allows for effective printability.
有机载体的相关介绍可参照本发明的第一个方面中的有机载体。For the relevant introduction of the organic carrier, reference may be made to the organic carrier in the first aspect of the present invention.
用于晶体硅太阳能电池的电极Electrodes for crystalline silicon solar cells
本发明所述用于晶体硅太阳能电池的电极由上述导电浆料经烧结处理形成。The electrode for the crystalline silicon solar cell of the present invention is formed by sintering the above conductive paste.
在本发明的一个实施方案中,导电浆料烧结处理的温度为700-850℃,优选750-800℃。In one embodiment of the present invention, the temperature of the conductive paste sintering treatment is 700-850°C, preferably 750-800°C.
晶体硅太阳能电池Crystalline silicon solar cells
本发明还涉及一种晶体硅太阳能电池,其包括基板和结合在所述基板上的所述电极。The present invention also relates to a crystalline silicon solar cell, which comprises a substrate and the electrode combined on the substrate.
在本发明的一个实施方案中,根据本发明的优选晶体硅太阳能电池是在入射光的总能量转换为电能输出的比例方面具有高效率的晶体硅太阳能电池。重量轻且耐用的晶体硅太阳能电池也是优选的。晶体硅太阳能电池至少包括:(i)前电极、(ii)正面掺杂层、(iii)p-n结边界、(iv)背面掺杂层、(v)后电极和(vi)钝化层。晶体硅太阳能电池还可包括用于化学/机械保护的附加层。In one embodiment of the present invention, a preferred crystalline silicon solar cell according to the present invention is a crystalline silicon solar cell with high efficiency in terms of the ratio of the total energy of incident light converted to electrical energy output. Lightweight and durable crystalline silicon solar cells are also preferred. The crystalline silicon solar cell comprises at least: (i) a front electrode, (ii) a front doped layer, (iii) a p-n junction boundary, (iv) a back doped layer, (v) a back electrode and (vi) a passivation layer. The crystalline silicon solar cell may also include additional layers for chemical/mechanical protection.
在本发明的一个实施方案中,本发明的晶体硅太阳能电池基板是本领域技术人员公知的用于晶体硅太阳能电池的基板。In one embodiment of the present invention, the crystalline silicon solar cell substrate of the present invention is a substrate for crystalline silicon solar cells known to those skilled in the art.
本发明的晶体硅太阳能电池基本上具有结合在所述基板上的由本发明的导电浆料经烧结处理形成的电极。The crystalline silicon solar cell of the present invention basically comprises an electrode formed by sintering the conductive paste of the present invention and bonded to the substrate.
在本发明的一个实施方案中,将本发明的导电浆料施加至基板,如半导体衬底(例如晶体硅片),以形成印刷电极。In one embodiment of the present invention, the conductive paste of the present invention is applied to a substrate, such as a semiconductor substrate (eg, a crystalline silicon wafer), to form a printed electrode.
关于导电浆料施加到基板的方式、基板的选材已在本发明的第一个方面中详细介绍,具体可参照相关内容,这里不再赘述。The manner of applying the conductive paste to the substrate and the material selection of the substrate have been introduced in detail in the first aspect of the present invention. For details, please refer to the relevant content and will not be repeated here.
在本发明的一个优选实施方案中,本发明的导电浆料用于制备N型太阳能电池,特别是TOPCon太阳能电池,所述导电浆料包含:a)50-95重量%的导电金属颗粒,b)0.1-15重量%的玻璃粉,c)0.1-10重量%的还原添加剂,和d)2-20重量%的有机载体,其中所述重量百分比基于导电浆料的总重量。In a preferred embodiment of the present invention, the conductive paste of the present invention is used to prepare N-type solar cells, especially TOPCon solar cells, and the conductive paste comprises: a) 50-95 wt % of conductive metal particles, b) 0.1-15 wt % of glass powder, c) 0.1-10 wt % of reducing additives, and d) 2-20 wt % of organic carriers, wherein the weight percentages are based on the total weight of the conductive paste.
本领域技术人员根据以下实施方案能够更容易地理解本发明的第二方面:Those skilled in the art can more easily understand the second aspect of the present invention according to the following embodiments:
实施方案2-1.一种导电浆料,其包含:a)导电金属颗粒,b)玻璃粉,c)还原添加剂,和d)有机载体,其中所述还原添加剂由式(I)表示:
ZrxCuyAlz (I)Embodiment 2-1. A conductive paste comprising: a) conductive metal particles, b) glass powder, c) a reducing additive, and d) an organic vehicle, wherein the reducing additive is represented by formula (I):
Zr x Cu y Al z (I)
在式(I)中,x=10-90重量%,y=5-50重量%,z=5-20重量%,所述重量百分比基于还原添加剂的重量计。In formula (I), x=10-90% by weight, y=5-50% by weight, and z=5-20% by weight, the weight percentages being based on the weight of the reducing additive.
实施方案2-2.根据实施方案2-1所述的导电浆料,其中在式(I)中,x=40-90重量%和y=5-20重量%。Embodiment 2-2. The conductive paste according to Embodiment 2-1, wherein in formula (I), x=40-90 wt % and y=5-20 wt %.
实施方案2-3.根据实施方案2-1或2-2所述的导电浆料,其中所述还原添加剂为无定型金属合金颗粒。Embodiment 2-3. The conductive paste according to Embodiment 2-1 or 2-2, wherein the reducing additive is amorphous metal alloy particles.
实施方案2-4.根据实施方案2-1至2-3中任一项所述的导电浆料,其中所述还原添加剂具有0.1-8μm,优选1-5μm的粒度D50。Embodiment 2-4. The conductive paste according to any one of embodiments 2-1 to 2-3, wherein the reducing additive has a particle size D50 of 0.1-8 μm, preferably 1-5 μm.
实施方案2-5.根据实施方案2-1至2-4中任一项所述的导电浆料,其中所述导电金属颗粒包含Ag、Al、Cu、Zn、Pd、Ni、Pb、Au或其组合,优选Ag、Al、Cu或其合金,更优选Ag。Embodiment 2-5. The conductive paste according to any one of Embodiments 2-1 to 2-4, wherein the conductive metal particles comprise Ag, Al, Cu, Zn, Pd, Ni, Pb, Au or a combination thereof, preferably Ag, Al, Cu or an alloy thereof, more preferably Ag.
实施方案2-6.根据实施方案2-1至2-5中任一项所述的导电浆料,其中所述导电金属颗粒具有0.5-10μm,优选1-5μm的粒度D50。Embodiment 2-6. The conductive paste according to any one of Embodiments 2-1 to 2-5, wherein the conductive metal particles have a particle size D50 of 0.5-10 μm, preferably 1-5 μm.
实施方案2-7.根据实施方案2-1至2-6中任一项所述的导电浆料,其中所述玻璃粉包含选自Si、B、Al、Bi、Li、Na、K、Mg、Pb、Zn、Gd、Ce、Zr、Ti、Mn、Sn、Ru、Co、Fe、Cu、Ba、Cr、Te、P及其组合的元素的氧化物,优选包含铅氧化物、硼氧化物和硅氧化物。Embodiment 2-7. A conductive paste according to any one of Embodiments 2-1 to 2-6, wherein the glass powder contains oxides of elements selected from Si, B, Al, Bi, Li, Na, K, Mg, Pb, Zn, Gd, Ce, Zr, Ti, Mn, Sn, Ru, Co, Fe, Cu, Ba, Cr, Te, P and combinations thereof, preferably containing lead oxide, boron oxide and silicon oxide.
实施方案2-8.根据实施方案2-1至2-7中任一项所述的导电浆料,其中所述玻璃粉具有300-600℃,优选300-500℃的玻璃化转变温度Tg。Embodiment 2-8. The conductive paste according to any one of Embodiments 2-1 to 2-7, wherein the glass frit has a glass transition temperature Tg of 300-600°C, preferably 300-500°C.
实施方案2-9.根据实施方案2-1至2-8中任一项所述的导电浆料,其中所述玻璃粉具有0.1-10μm,优选0.2-7μm,更优选0.5-5μm的粒度D50。Embodiment 2-9. The conductive paste according to any one of Embodiments 2-1 to 2-8, wherein the glass powder has a particle size D50 of 0.1-10 μm, preferably 0.2-7 μm, and more preferably 0.5-5 μm.
实施方案2-10.根据实施方案2-1至2-9中任一项所述的导电浆料,其中所述导电浆料包含:a)50-95重量%的导电金属颗粒,b)0.1-15重量%的玻璃粉,c)0.1-10重量%的还原添加剂,和d)2-20重量%的有机载体,所述重量百分比基于导电浆料的总重量。Embodiment 2-10. A conductive paste according to any one of embodiments 2-1 to 2-9, wherein the conductive paste comprises: a) 50-95 wt % of conductive metal particles, b) 0.1-15 wt % of glass powder, c) 0.1-10 wt % of a reducing additive, and d) 2-20 wt % of an organic vehicle, the weight percentages being based on the total weight of the conductive paste.
实施方案2-11.一种用于晶体硅太阳能电池的电极,所述电极由实施方案2-1至2-10任一项所述的导电浆料经烧结处理形成。Embodiment 2-11. An electrode for a crystalline silicon solar cell, the electrode being formed by sintering the conductive paste described in any one of Embodiments 2-1 to 2-10.
实施方案2-12.根据实施方案2-11所述的电极,其中所述烧结处理在700-850℃,优选750-800℃的温度下进行。Embodiment 2-12. An electrode according to Embodiment 2-11, wherein the sintering treatment is performed at a temperature of 700-850°C, preferably 750-800°C.
实施方案2-13.一种晶体硅太阳能电池,其包括基板和结合在所述基板上的实施方案2-11至2-12任一项所述的电极,其中所述晶体硅太阳能电池为N型晶体硅太阳能电池,优选TOPCon太阳能电池。Embodiment 2-13. A crystalline silicon solar cell, comprising a substrate and the electrode described in any one of Embodiments 2-11 to 2-12 bonded to the substrate, wherein the crystalline silicon solar cell is an N-type crystalline silicon solar cell, preferably a TOPCon solar cell.
根据本发明的第二方面的实施例Embodiments according to the second aspect of the present invention
下面举例说明本发明,但是应当理解的是,下述实施例是非限定性的,不意欲限制本发明的保护范围。The present invention is illustrated below by way of example, but it should be understood that the following examples are non-limiting and are not intended to limit the scope of protection of the present invention.
原料raw material
PbO、B2O3、SiO2是4N级化学试剂。PbO, B 2 O 3 , and SiO 2 are 4N grade chemical reagents.
银粉(Ag)、铝粉(Al)是粒度D50均为2μm的球形粉。Silver powder (Ag) and aluminum powder (Al) are spherical powders with a particle size D50 of 2 μm.
硅片是带有氮化硅和氧化铝钝化层、尺寸为182mm的N型硅片。The silicon wafer is an N-type silicon wafer with a size of 182mm and a silicon nitride and aluminum oxide passivation layer.
有机载体(V2-1)组成如下:The organic carrier (V2-1) is composed as follows:
二乙二醇丁醚醋酸酯:5.6重量份;Diethylene glycol butyl ether acetate: 5.6 parts by weight;
醋酸丁酸纤维素:0.6重量份;Cellulose acetate butyrate: 0.6 parts by weight;
油酸:0.6重量份;Oleic acid: 0.6 parts by weight;
氢化蓖麻油:0.6重量份;Hydrogenated castor oil: 0.6 parts by weight;
烷基改性硅油:0.6重量份。Alkyl-modified silicone oil: 0.6 parts by weight.
玻璃粉(G2-1)由40摩尔%PbO、10摩尔%B2O3和50摩尔%SiO2组成。The glass powder (G2-1) consists of 40 mol% PbO , 10 mol% B2O3 and 50 mol% SiO2 .
还原添加剂(AM2-01至AM2-03)的组成如下表2-1中所示:The compositions of the reducing additives (AM2-01 to AM2-03) are shown in Table 2-1 below:
表2-1还原添加剂的组成
Table 2-1 Composition of reducing additives
测试方法Test Method
使用来自Halm Elektronik GmbH的商用IV测试器“cetisPV-Celltest4-BF”对电池片进行IV实验,以测得电池转化效率(Eta)、开路电压(Voc)、短路电流(Isc)、填充因子(FF)、串联电阻(Rs)。The commercial IV tester “cetisPV-Celltest4-BF” from Halm Elektronik GmbH was used to conduct IV experiments on the battery cells to measure the battery conversion efficiency (Eta), open circuit voltage (Voc), short circuit current (Isc), fill factor (FF), and series resistance (Rs).
玻璃粉的制备Preparation of glass powder
称取玻璃粉G2-1的各组分,将其组合在一起,得到与玻璃粉G2-1对应的组合物;Weigh the components of the glass powder G2-1 and combine them together to obtain a composition corresponding to the glass powder G2-1;
将得到的组合物装入氧化铝坩埚,放入马弗炉中并在1100℃下保温60分钟;The obtained composition was loaded into an alumina crucible, placed in a muffle furnace and kept at 1100°C for 60 minutes;
将装有熔化的玻璃的氧化铝坩埚从马弗炉中移除,并且将熔化的玻璃倒入装有去离子水的桶中进行水淬;The alumina crucible containing the molten glass was removed from the muffle furnace, and the molten glass was poured into a bucket containing deionized water for water quenching;
将水淬好的玻璃渣用球磨机磨成粒度D50为约1.5μm,从而获得玻璃粉G2-1。The water-quenched glass slag was ground into a particle size D50 of about 1.5 μm using a ball mill to obtain glass powder G2-1.
还原添加剂的制备Preparation of reducing additives
所述还原添加剂采取射流粉体制备法制备,其包括以下步骤:The reducing additive is prepared by a jet powder preparation method, which comprises the following steps:
(1)将用于制备还原添加剂的各高纯金属粉末(纯度99%)按照表2-1中的配方比例混合并分散均匀;(1) Mix and evenly disperse the high-purity metal powders (purity 99%) used to prepare the reducing additive according to the formula ratio in Table 2-1;
(2)在1100℃的温度下在内衬为石英的铜质压力坩埚中将所得金属粉末混合物加热熔融得到液态母合金;(2) heating and melting the obtained metal powder mixture in a copper pressure crucible lined with quartz at a temperature of 1100° C. to obtain a liquid master alloy;
(3)在50PSI的压力作用下将液态母合金直接喷射到混有2重量%NaCl的冰水中制得无定型LTP合金粉体。(3) The liquid master alloy was directly sprayed into ice water mixed with 2 wt % NaCl under a pressure of 50 PSI to produce amorphous LTP alloy powder.
导电浆料的制备(实施例2-1至2-3/对比例2-1至2-2)Preparation of Conductive Paste (Examples 2-1 to 2-3/Comparative Examples 2-1 to 2-2)
按照表2-2中显示的配比分别称取银粉、还原添加剂或铝粉、玻璃粉和有机载体,将其合并,用行星搅拌机混合,再用三辊研磨机混合,制得实施例2-1至2-3/对比例2-1至2-2的导电浆料。According to the ratio shown in Table 2-2, silver powder, reducing additive or aluminum powder, glass powder and organic carrier were weighed respectively, combined, mixed with a planetary mixer, and then mixed with a three-roll grinder to prepare the conductive pastes of Examples 2-1 to 2-3/Comparative Examples 2-1 to 2-2.
表2-2导电浆料的组成
Table 2-2 Composition of conductive paste
带有电极的太阳能电池基板的制备(本发明样品2-1至2-3/对比样品2-1至Preparation of solar cell substrates with electrodes (Samples 2-1 to 2-3 of the present invention/Comparative samples 2-1 to 2-2)2-2)
将实施例2-1至2-3的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到N型硅片上,然后在峰值温度800℃、室温到峰值温度时间为16秒的条件下快速烧结,制得带有电极的太阳能电池基板(本发明样品2-1至2-3),并进行电性能的测试,结果如表2-3所示。The conductive pastes of Examples 2-1 to 2-3 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain solar cell substrates with electrodes (Samples 2-1 to 2-3 of the present invention), and the electrical properties were tested. The results are shown in Table 2-3.
将对比例2-1至2-2的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到N型硅片上,然后在峰值温度800℃、室温到峰值温度时间为16秒的条件下快速烧结,制得带有电极的太阳能电池基板(对比样品2-1至2-2),并进行电性能的测试,结果如表2-3所示。The conductive pastes of comparative examples 2-1 to 2-2 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered under the conditions of a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain solar cell substrates with electrodes (comparative samples 2-1 to 2-2), and the electrical properties were tested. The results are shown in Table 2-3.
表2-3太阳能电池的性能
Table 2-3 Performance of solar cells
表2-3的结果表明,使用本发明还原添加剂的本发明样品相对于使用铝粉的对比样品而言,本发明太阳能电池的电池转化效率(Eta)、填充因子(FF)和电阻(Rs)均得到了改善,所述Rs的降低表明了本发明太阳能电池的接触电阻的降低。The results in Tables 2-3 show that the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention are improved in the sample of the present invention using the reducing additive of the present invention compared to the control sample using aluminum powder. The reduction in Rs indicates a reduction in the contact resistance of the solar cell of the present invention.
导电浆料的制备(实施例2-4至2-6)Preparation of Conductive Paste (Examples 2-4 to 2-6)
按照表2-4中显示的配比分别称取银粉、还原添加剂、玻璃粉和有机载体,将其合并,用行星搅拌机混合,再用三辊研磨机混合,制得实施例2-4至2-6的导电浆料。Silver powder, reducing additive, glass powder and organic carrier were weighed respectively according to the ratio shown in Table 2-4, combined, mixed with a planetary mixer, and then mixed with a three-roll mill to prepare conductive pastes of Examples 2-4 to 2-6.
表2-4导电浆料的组成
Table 2-4 Composition of conductive paste
带有电极的太阳能电池基板的制备(本发明样品2-4至2-6)Preparation of Solar Cell Substrates with Electrodes (Samples 2-4 to 2-6 of the Present Invention)
将实施例2-4至2-6的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到N型硅片上,然后在峰值温度800℃,室温到峰值温度时间为16秒的条件下快速烧结,制得带有电极的太阳能电池基板(本发明样品2-4至2-6),并进行电性能的测试,结果如表2-5所示。The conductive pastes of Examples 2-4 to 2-6 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered at a peak temperature of 800°C and a time of 16 seconds from room temperature to peak temperature to obtain solar cell substrates with electrodes (samples 2-4 to 2-6 of the present invention), and the electrical properties were tested. The results are shown in Table 2-5.
表2-5太阳能电池的性能
Table 2-5 Performance of solar cells
表2-5的结果表明,使用不同含量本发明还原添加剂的本发明样品相对于使用铝粉的对比样品而言,本发明太阳能电池的电池转化效率(Eta)、填充因子(FF)和电阻(Rs)均得到了改善,所述Rs的降低表明了本发明太阳能电池的接触电阻的降低。The results in Tables 2-5 show that the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention are improved for the samples of the present invention using different contents of the reducing additive of the present invention compared to the control samples using aluminum powder. The reduction in Rs indicates a reduction in the contact resistance of the solar cell of the present invention.
导电浆料的制备(实施例2-7至2-9)Preparation of Conductive Paste (Examples 2-7 to 2-9)
按照表2-6中显示的配比分别称取银粉、还原添加剂、玻璃粉和有机载体,将其合并,用行星搅拌机混合,再用三辊研磨机混合,制得实施例2-7至2-9的导电浆料。Silver powder, reducing additive, glass powder and organic carrier were weighed respectively according to the ratio shown in Table 2-6, combined, mixed with a planetary mixer, and then mixed with a three-roll mill to prepare conductive pastes of Examples 2-7 to 2-9.
表2-6导电浆料的组成
Table 2-6 Composition of conductive paste
带有电极的太阳能电池基板的制备(本发明样品2-7至2-9)Preparation of solar cell substrate with electrodes (Samples 2-7 to 2-9 of the present invention)
将实施例2-7至2-9的导电浆料通过丝网印刷(430-11-15-3.5-14-9BB筛网)分别印刷到N型硅片上,然后分别在峰值温度780℃、770℃、750℃,室温到峰值温度时间为16秒的条件下快速烧结,制得带有电极的太阳能电池基板(本发明样品2-7至2-9),并进行电性能的测试。The conductive pastes of Examples 2-7 to 2-9 were respectively printed onto N-type silicon wafers by screen printing (430-11-15-3.5-14-9BB screen), and then rapidly sintered at peak temperatures of 780°C, 770°C, and 750°C, respectively, and a time of 16 seconds from room temperature to peak temperature, to obtain solar cell substrates with electrodes (samples 2-7 to 2-9 of the present invention), and their electrical properties were tested.
性能测试的结果表明,使用不同含量的本发明还原添加剂和不同烧结温度的本发明样品相对于使用铝粉的对比样品而言,本发明太阳能电池的电池转化效率(Eta)、填充因子(FF)和电阻(Rs)均得到了改善,其中电池转化效率(Eta)提高了至少0.04%,甚至提高高达0.12%,填充因子(FF)提高了至少0.03%,甚至提高高达0.12%,电阻(Rs)也得到降低,所述Rs的降低表明了本发明太阳能电池的接触电阻的降低。The results of performance tests show that, compared with the control samples using aluminum powder, the samples of the present invention using different contents of the reducing additive of the present invention and different sintering temperatures have improved the cell conversion efficiency (Eta), fill factor (FF) and resistance (Rs) of the solar cell of the present invention, wherein the cell conversion efficiency (Eta) is increased by at least 0.04%, even up to 0.12%, the fill factor (FF) is increased by at least 0.03%, even up to 0.12%, and the resistance (Rs) is also reduced, wherein the reduction in Rs indicates a reduction in the contact resistance of the solar cell of the present invention.
Claims (28)
ZrxCuyAlmNizNbnAq (I)The laser thermal accelerator is represented by formula (I):
Zr x Cu y Al m Ni z Nb n A q (I)
ZrxCuyAlz (I)The reducing additive is represented by formula (I):
Zr x Cu y Al z (I)
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| CN202410061934.XA CN120340933A (en) | 2024-01-16 | 2024-01-16 | Conductive paste, electrode prepared therefrom, and crystalline silicon solar cell comprising the electrode |
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