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WO2025152374A1 - Urea-formaldehyde microcapsule shell surface modification method beneficial to toughening of epoxy composite material - Google Patents

Urea-formaldehyde microcapsule shell surface modification method beneficial to toughening of epoxy composite material

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Publication number
WO2025152374A1
WO2025152374A1 PCT/CN2024/105491 CN2024105491W WO2025152374A1 WO 2025152374 A1 WO2025152374 A1 WO 2025152374A1 CN 2024105491 W CN2024105491 W CN 2024105491W WO 2025152374 A1 WO2025152374 A1 WO 2025152374A1
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Prior art keywords
urea
formaldehyde
deionized water
solution
microcapsule shell
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PCT/CN2024/105491
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French (fr)
Chinese (zh)
Inventor
张英
王明伟
刘喆
余鹏程
黄宇
李朝杰
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Guizhou Power Grid Co Ltd
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Guizhou Power Grid Co Ltd
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Publication of WO2025152374A1 publication Critical patent/WO2025152374A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/40Chemically modified polycondensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/04Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C08G12/10Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with acyclic compounds having the moiety X=C(—N<)2 in which X is O, S or —N
    • C08G12/12Ureas; Thioureas

Definitions

  • polyurea formaldehyde is still one of the most commonly used shell materials because it has high mechanical strength, high impermeability, high reactivity, chemical resistance and low cost. It has both appropriate brittleness to break when cracks appear in the substrate and can maintain a complete structure when preparing composite materials.
  • its preparation method is to use in-situ polymerization, through certain monomers reacting in the water phase to form UF oligomers, and then depositing them on the droplets to form a cross-linked shell. Its reaction conditions are relatively mild, the method is relatively simple, and the efficiency is relatively high, which can be put into practical production applications on a large scale.
  • microcapsules are mixed with epoxy substrates to form composite materials, their weak interfacial adhesion seriously affects the mechanical properties and self-healing efficiency of the composite materials, limiting their application potential. Therefore, it is necessary to modify the surface of the microcapsule shell to meet the needs of practical applications.
  • rigid inorganic nanoparticles are usually selected as fillers to solve the problem of significant decrease in the mechanical properties of composite materials caused by microcapsule doping.
  • the existing microcapsule shell prepared by adding rigid inorganic nanoparticles can significantly improve its mechanical strength and hardness, and improve its resistance to chemical substances (acid resistance, alkali resistance, etc.), which can be widely used in electronic packaging, dental restoration and other scenarios.
  • the addition of inorganic particles will reduce the toughness and brittle fracture resistance of the composite material, making its ability to prevent crack propagation weaker, and unable to timely suppress the expansion and development of cracks, thereby reducing the repair efficiency of self-healing materials.
  • the self-repair of mechanical and electrical damage of composite materials for high-voltage equipment is of great significance. Therefore, in order to achieve timely response of microcapsules in damage self-repair, it is necessary to study the improvement of the toughness of the microcapsule shell.
  • the polyvinyl alcohol powder is evenly mixed with deionized water to obtain a surfactant aqueous solution
  • the reaction is cooled to room temperature, vacuum filtered, washed with deionized water, filtered, and vacuum dried to obtain the urea-formaldehyde microcapsule shell;
  • the polyvinyl alcohol powder is evenly mixed with deionized water to obtain a surfactant aqueous solution, wherein the mass ratio of the polyvinyl alcohol powder to the deionized water is 1:19, and the mass fraction of the surfactant aqueous solution is 5%.
  • the urea-formaldehyde microcapsule shell is obtained by washing with deionized water, filtering and vacuum drying, wherein the washing times are 3 to 4 times, the vacuum drying temperature is 30 to 40°C, and the time is 48 to 72 hours.
  • the 3-aminopropyltriethoxysilane is mixed with deionized water, and a diluted hydrochloric acid solution is added dropwise to adjust the pH to obtain a modified liquid, and the urea-formaldehyde microcapsule shell is added to the modified liquid, stirred, vacuum filtered, and dried to obtain a urea-formaldehyde microcapsule shell after surface modification, wherein the volume ratio of 3-aminopropyltriethoxysilane to deionized water is 2:98, and the mass fraction of the modified liquid is 2-5%.
  • the modified liquid is obtained by dropping a diluted hydrochloric acid solution to adjust the pH, wherein the mass fraction of the diluted hydrochloric acid solution is 1wt% to 1.5wt%, and the pH is adjusted from 10 to 11 to 7.
  • the urea-formaldehyde microcapsule shell is added to the modified liquid, stirred, vacuum filtered and dried to obtain the urea-formaldehyde microcapsule shell after surface modification, wherein the stirring temperature is 80-90°C, the speed is 100-200 r/min and the time is 1-1.5h.
  • the present invention modifies the shell of urea-formaldehyde microcapsule to reveal the toughening mechanism of the microcapsule composite material after doping and modification, provides a method for modifying the shell of urea-formaldehyde microcapsule which is beneficial to the toughening of epoxy composite material, and provides a feasible solution for inhibiting damage of composite material and improving self-repair efficiency.
  • the present invention prepares a urea-formaldehyde microcapsule shell by an in-situ polymerization method, and performs surface
  • the silane coupling agent used in the preparation process increases the surface roughness of the microcapsules by connecting with the surface of the microcapsules, thereby improving the interface interaction between the microcapsules and the polymer matrix, and further enhancing the fracture toughness of the composite material.
  • the present invention adopts an in-situ polymerization method to prepare a urea-formaldehyde microcapsule shell sample and performs surface modification treatment on it.
  • the basic principle is to uniformly mix the urea-formaldehyde resin mixture with the aqueous phase, and add an appropriate amount of emulsifier to form a stable emulsion, and then adjust the temperature, pH and other conditions to make the above emulsion undergo a cross-linking reaction, thereby forming a solid shell layer.
  • polyurea microcapsules Take 6g of polyurea microcapsules, add them to a 100mL three-necked flask containing 40mL of water, add 1.5g of urea, and after dissolving, add 1M hydrochloric acid to adjust the pH value to 2.0, heat to 70°C with stirring at 40rpm, add 3g of 37% formaldehyde, react for 3 hours, filter, wash with deionized water until neutral, and dry at room temperature to obtain polyurea-urea-formaldehyde resin double-layer microcapsules.
  • 1M hydrochloric acid to adjust the pH value to 2.0, heat to 70°C with stirring at 40rpm
  • add 3g of 37% formaldehyde react for 3 hours, filter, wash with deionized water until neutral, and dry at room temperature to obtain polyurea-urea-formaldehyde resin double-layer microcapsules.
  • Comparative Example 1 only involves the reaction of urea-formaldehyde oligomers, polyphenols, etc., and does not involve the addition of surfactant aqueous solution. The two have different reaction conditions and situations due to the addition of new materials.
  • the modification method is to treat the surface of the microcapsule, while Comparative Example 2 is modified by chemical reaction of the internal core material.
  • Example 1 The difference from Example 1 is that no modification treatment is performed in step (5).
  • microcapsules Since the size of microcapsules has an important influence on their doping performance, it is necessary to study the particle size distribution of the samples.
  • the particle size distribution before and after modification is shown in Figure 4. The results show that functional surface modification treatment will increase the size of microcapsules. However, due to the diffusion of silane bonds, the dispersion of microcapsules is improved, and the interaction between microcapsules effectively controls the occurrence of agglomeration.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing Of Micro-Capsules (AREA)

Abstract

A urea-formaldehyde microcapsule shell surface modification method beneficial to toughening of an epoxy composite material. The method comprises: uniformly mixing polyvinyl alcohol powder with deionized water to obtain a surfactant aqueous solution; mixing deionized water with the surfactant aqueous solution, then adding urea, ammonium chloride, and resorcinol, stirring the mixture, dropwise adding a diluted hydrochloric acid solution to adjust the pH, and stirring the mixture to obtain a stable emulsion; adding a formaldehyde-urea mixed solution to the stable emulsion and stirring and heating the mixture; after the heating reaction is completed, cooling the mixture to room temperature, and carrying out vacuum filtration, washing with deionized water, filtration, and then vacuum drying to obtain a urea-formaldehyde microcapsule shell; and mixing 3-aminopropyltriethoxysilane with deionized water, dropwise adding a diluted hydrochloric acid solution to adjust the pH to obtain a modified solution, adding the urea-formaldehyde microcapsule shell to the modified solution, stirring the mixture, and then carrying out vacuum filtration and drying to obtain a urea-formaldehyde microcapsule shell with the surface modified.

Description

一种利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方法A method for modifying the shell surface of urea-formaldehyde microcapsules for toughening epoxy composites 技术领域Technical Field

本发明属于材料科学和工程技术领域,具体涉及到一种利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方法。The invention belongs to the field of material science and engineering technology, and specifically relates to a surface modification method of a urea-formaldehyde microcapsule shell which is beneficial to the toughening of epoxy composite materials.

背景技术Background Art

近年来,随着新型智能材料引入不同的应用领域,具有更高可靠性、更长使用寿命的聚合物材料逐渐受到广泛关注。其中,自修复材料由于其能够自主修复因外界条件(如紫外辐射、化学侵蚀、机械应力、过热分解等)造成的损伤,恢复其原有功能,避免由损伤导致的材料失效,因而大大减少了材料维护和修复成本,具有广阔的应用前景。通常,除对聚合物材料进行内部结构修饰外,基于微胶囊封装技术从而制备含有愈合剂的功能化微胶囊是实现材料外部自修复最常用的现实方法之一。当材料受到机械或电气损伤从而导致其内部产生裂纹时,随裂纹扩展,含有愈合剂的功能化微胶囊外壳随之破裂。因此,内部的愈合剂通过毛细作用流入裂缝处并与催化剂接触发生聚合反应以粘合裂纹面,从而恢复材料结构的完整性。由于芯材众多,对不同的自修复芯材采用相同壁材进行微胶囊封装,同时对其进行性能评价具有重要意义,因此,有必要对微胶囊的外壳制备方法进行研究。In recent years, with the introduction of new smart materials into different application fields, polymer materials with higher reliability and longer service life have gradually attracted widespread attention. Among them, self-healing materials can autonomously repair damage caused by external conditions (such as ultraviolet radiation, chemical erosion, mechanical stress, overheating decomposition, etc.), restore their original functions, and avoid material failure caused by damage, thus greatly reducing the cost of material maintenance and repair, and have broad application prospects. Generally, in addition to modifying the internal structure of polymer materials, preparing functionalized microcapsules containing healing agents based on microencapsulation technology is one of the most commonly used practical methods to achieve external self-repair of materials. When the material is mechanically or electrically damaged, resulting in cracks inside it, as the cracks expand, the shell of the functionalized microcapsule containing the healing agent breaks. Therefore, the internal healing agent flows into the crack through capillary action and contacts the catalyst to undergo polymerization reaction to bond the crack surface, thereby restoring the integrity of the material structure. Due to the large number of core materials, it is of great significance to use the same wall material to encapsulate different self-healing core materials into microcapsules and evaluate their performance at the same time. Therefore, it is necessary to study the preparation method of the shell of the microcapsule.

目前,已经有众多学者对以聚脲甲醛、聚三聚氰胺甲醛、聚甲基丙烯酸甲酯、聚氨酯和环氧树脂等为微胶囊外壳材料进行了相关研究。然而,聚脲醛(PUF)仍是最常用的外壳材料之一,因为它具有高机械强度、高抗渗性能、高反应活性、耐化学性和较低成本,既有适当脆性能够在基材产生裂纹时随之破裂,又能在制备复合材料时保持完整结构。通常,其制备方法是利用原位聚合法,通过一定单体在水相反应,形成UF低聚物,然后沉积在液滴上形成交联壳,其反应条件相对温和、方法相对简单、效率相对较高,能够大规模投入实际生产应用中。At present, many scholars have conducted relevant research on microcapsule shell materials such as polyurea formaldehyde, polymelamine formaldehyde, polymethyl methacrylate, polyurethane and epoxy resin. However, polyurea formaldehyde (PUF) is still one of the most commonly used shell materials because it has high mechanical strength, high impermeability, high reactivity, chemical resistance and low cost. It has both appropriate brittleness to break when cracks appear in the substrate and can maintain a complete structure when preparing composite materials. Usually, its preparation method is to use in-situ polymerization, through certain monomers reacting in the water phase to form UF oligomers, and then depositing them on the droplets to form a cross-linked shell. Its reaction conditions are relatively mild, the method is relatively simple, and the efficiency is relatively high, which can be put into practical production applications on a large scale.

然而,当将微胶囊与环氧基材掺杂形成复合材料时,因其界面附着力较弱,从而严重影响了复合材料的力学性能和自愈效率,限制了其应用潜力。因此,需要对微胶囊外壳进行表面改性从而适应实际应用需求。近年来,通常选择将刚性的无机纳米颗粒作为填料以解决微胶囊掺杂而导致的复合材料力学性能显著下降的问题。 However, when microcapsules are mixed with epoxy substrates to form composite materials, their weak interfacial adhesion seriously affects the mechanical properties and self-healing efficiency of the composite materials, limiting their application potential. Therefore, it is necessary to modify the surface of the microcapsule shell to meet the needs of practical applications. In recent years, rigid inorganic nanoparticles are usually selected as fillers to solve the problem of significant decrease in the mechanical properties of composite materials caused by microcapsule doping.

现有通过添加刚性无机纳米颗粒制备微胶囊外壳可以显著提升其机械强度和硬度,并提高其对化学物质的抵抗能力(耐酸、耐碱等性能),能够广泛应用在电子封装、牙科修复等场景。但无机颗粒的加入会降低复合材料的韧性和抗脆断能力,使其阻止裂纹扩展的能力较弱,无法及时抑制裂纹的扩大和发展,从而降低自修复材料的修复效率。特别在电气绝缘领域,高压设备复合材料的机械和电气损伤自修复具有重要意义。因此,为实现微胶囊在损伤自修复上的及时响应,有必要对微胶囊外壳韧性的改善加以研究。The existing microcapsule shell prepared by adding rigid inorganic nanoparticles can significantly improve its mechanical strength and hardness, and improve its resistance to chemical substances (acid resistance, alkali resistance, etc.), which can be widely used in electronic packaging, dental restoration and other scenarios. However, the addition of inorganic particles will reduce the toughness and brittle fracture resistance of the composite material, making its ability to prevent crack propagation weaker, and unable to timely suppress the expansion and development of cracks, thereby reducing the repair efficiency of self-healing materials. Especially in the field of electrical insulation, the self-repair of mechanical and electrical damage of composite materials for high-voltage equipment is of great significance. Therefore, in order to achieve timely response of microcapsules in damage self-repair, it is necessary to study the improvement of the toughness of the microcapsule shell.

发明内容Summary of the invention

本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

鉴于上述和/或现有技术中存在的问题,提出了本发明。In view of the above problems and/or the problems existing in the prior art, the present invention is proposed.

因此,本发明的目的是,克服现有技术中的不足,提供一种利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方法。Therefore, the object of the present invention is to overcome the deficiencies in the prior art and provide a method for modifying the shell surface of urea-formaldehyde microcapsules which is beneficial to the toughening of epoxy composite materials.

为解决上述技术问题,本发明提供了如下技术方案:一种利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方法,其特征在于:包括,In order to solve the above technical problems, the present invention provides the following technical solutions: a method for modifying the surface of urea-formaldehyde microcapsule shells which is beneficial to the toughening of epoxy composite materials, characterized in that: it comprises:

聚乙烯醇粉末与去离子水混合均匀后得到表面活性剂水溶液;The polyvinyl alcohol powder is evenly mixed with deionized water to obtain a surfactant aqueous solution;

去离子水和表面活性剂水溶液混合后加入尿素、氯化铵、间苯二酚搅拌,滴入稀释后的盐酸溶液调pH,搅拌得到稳定乳液;After deionized water and surfactant aqueous solution are mixed, urea, ammonium chloride and resorcinol are added and stirred, and diluted hydrochloric acid solution is dropped into the mixture to adjust the pH, and a stable emulsion is obtained by stirring.

在稳定乳液中加入甲醛-尿素混合溶液搅拌加热;Adding formaldehyde-urea mixed solution into the stable emulsion and stirring and heating;

加热反应结束后冷却至室温,真空抽滤,用去离子水洗涤过滤后真空干燥得脲醛微胶囊外壳;After the heating reaction is completed, the reaction is cooled to room temperature, vacuum filtered, washed with deionized water, filtered, and vacuum dried to obtain the urea-formaldehyde microcapsule shell;

3-氨基丙基三乙氧基硅烷与去离子水混合,滴入稀释后的盐酸溶液调pH得改性液,将脲醛微胶囊外壳加入改性液中搅拌后真空抽滤、干燥得表面改性处理后的脲醛微胶囊外壳。3-Aminopropyltriethoxysilane is mixed with deionized water, and a diluted hydrochloric acid solution is added dropwise to adjust the pH to obtain a modified solution. The urea-formaldehyde microcapsule shell is added to the modified solution, stirred, vacuum filtered, and dried to obtain a urea-formaldehyde microcapsule shell after surface modification.

作为本发明所述制备方法的一种优选方案,其中:所述聚乙烯醇粉末与去离子水混合均匀后得到表面活性剂水溶液,其中,聚乙烯醇粉末与去离子水质量比为1:19,表面活性剂水溶液质量分数为5%。As a preferred embodiment of the preparation method of the present invention, the polyvinyl alcohol powder is evenly mixed with deionized water to obtain a surfactant aqueous solution, wherein the mass ratio of the polyvinyl alcohol powder to the deionized water is 1:19, and the mass fraction of the surfactant aqueous solution is 5%.

作为本发明所述制备方法的一种优选方案,其中:所述去离子水和表面活 性剂水溶液混合后加入尿素、氯化铵、间苯二酚搅拌,滴入稀释后的盐酸溶液调pH,搅拌得到稳定乳液,其中,去离子水与表面活性剂水溶液的体积比为10~15:0.4~0.6,尿素、氯化铵、间苯二酚的质量比为10:1:1。As a preferred embodiment of the preparation method of the present invention, wherein: the deionized water and the surfactant After the surfactant aqueous solution is mixed, urea, ammonium chloride and resorcinol are added and stirred, and a diluted hydrochloric acid solution is dropped into the solution to adjust the pH value, and a stable emulsion is obtained by stirring, wherein the volume ratio of deionized water to the surfactant aqueous solution is 10-15:0.4-0.6, and the mass ratio of urea, ammonium chloride and resorcinol is 10:1:1.

作为本发明所述制备方法的一种优选方案,其中:所述滴入稀释后的盐酸溶液调pH,搅拌得到稳定乳液,其中,稀释后的盐酸溶液质量分数为1wt%~1.5wt%,调节pH为2.5~3.5,搅拌速率为300~400r/min,时间为10~15min。As a preferred embodiment of the preparation method of the present invention, the diluted hydrochloric acid solution is added dropwise to adjust the pH, and the stable emulsion is obtained by stirring, wherein the mass fraction of the diluted hydrochloric acid solution is 1wt% to 1.5wt%, the pH is adjusted to 2.5 to 3.5, the stirring rate is 300 to 400 r/min, and the time is 10 to 15 min.

作为本发明所述制备方法的一种优选方案,其中:所述在稳定乳液中加入甲醛-尿素混合溶液搅拌加热,其中,甲醛-尿素摩尔质量比为2.79~2.83:1。As a preferred embodiment of the preparation method of the present invention, wherein: a formaldehyde-urea mixed solution is added to the stable emulsion and stirred and heated, wherein the molar mass ratio of formaldehyde to urea is 2.79-2.83:1.

作为本发明所述制备方法的一种优选方案,其中:所述加热温度为80~90℃,加热时间为3.5~4.5h,搅拌速率为100~200r/min。As a preferred embodiment of the preparation method of the present invention, the heating temperature is 80-90° C., the heating time is 3.5-4.5 h, and the stirring rate is 100-200 r/min.

作为本发明所述制备方法的一种优选方案,其中:所述用去离子水洗涤过滤后真空干燥得脲醛微胶囊外壳,其中,洗涤次数为3~4次,真空干燥温度为30~40℃,时间为48~72h。As a preferred embodiment of the preparation method of the present invention, the urea-formaldehyde microcapsule shell is obtained by washing with deionized water, filtering and vacuum drying, wherein the washing times are 3 to 4 times, the vacuum drying temperature is 30 to 40°C, and the time is 48 to 72 hours.

作为本发明所述制备方法的一种优选方案,其中:所述3-氨基丙基三乙氧基硅烷与去离子水混合,滴入稀释后的盐酸溶液调pH得改性液,将脲醛微胶囊外壳加入改性液中搅拌后真空抽滤、干燥得表面改性处理后的脲醛微胶囊外壳,其中,3-氨基丙基三乙氧基硅烷与去离子水的体积比为2:98,改性液的质量分数为2~5%。As a preferred embodiment of the preparation method of the present invention, the 3-aminopropyltriethoxysilane is mixed with deionized water, and a diluted hydrochloric acid solution is added dropwise to adjust the pH to obtain a modified liquid, and the urea-formaldehyde microcapsule shell is added to the modified liquid, stirred, vacuum filtered, and dried to obtain a urea-formaldehyde microcapsule shell after surface modification, wherein the volume ratio of 3-aminopropyltriethoxysilane to deionized water is 2:98, and the mass fraction of the modified liquid is 2-5%.

作为本发明所述制备方法的一种优选方案,其中:所述滴入稀释后的盐酸溶液调pH得改性液,其中,稀释后的盐酸溶液的质量分数为1wt%~1.5wt%,pH从10~11调节为7。As a preferred embodiment of the preparation method of the present invention, the modified liquid is obtained by dropping a diluted hydrochloric acid solution to adjust the pH, wherein the mass fraction of the diluted hydrochloric acid solution is 1wt% to 1.5wt%, and the pH is adjusted from 10 to 11 to 7.

作为本发明所述制备方法的一种优选方案,其中:所述将脲醛微胶囊外壳加入改性液中搅拌后真空抽滤、干燥得表面改性处理后的脲醛微胶囊外壳,其中,搅拌温度为80~90℃,速率为100~200r/min,时间为1~1.5h。As a preferred embodiment of the preparation method of the present invention, the urea-formaldehyde microcapsule shell is added to the modified liquid, stirred, vacuum filtered and dried to obtain the urea-formaldehyde microcapsule shell after surface modification, wherein the stirring temperature is 80-90°C, the speed is 100-200 r/min and the time is 1-1.5h.

本发明有益效果:Beneficial effects of the present invention:

(1)本发明通过对脲醛微胶囊外壳进行表面改性处理,揭示掺杂改性后微胶囊复合材料的增韧机理,提供一种有利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方法,为复合材料损伤抑制和自修复效率提升提供一种可行的解决方案。(1) The present invention modifies the shell of urea-formaldehyde microcapsule to reveal the toughening mechanism of the microcapsule composite material after doping and modification, provides a method for modifying the shell of urea-formaldehyde microcapsule which is beneficial to the toughening of epoxy composite material, and provides a feasible solution for inhibiting damage of composite material and improving self-repair efficiency.

(2)本发明通过原位聚合法制备一种脲醛微胶囊外壳,并对其进行表面 改性处理使其功能化。制备过程所用的硅烷偶联剂通过与微胶囊表面连接增加其表面粗糙度从而改善其与聚合物基质之间的界面相互作用,进一步增强复合材料的断裂韧性。(2) The present invention prepares a urea-formaldehyde microcapsule shell by an in-situ polymerization method, and performs surface The silane coupling agent used in the preparation process increases the surface roughness of the microcapsules by connecting with the surface of the microcapsules, thereby improving the interface interaction between the microcapsules and the polymer matrix, and further enhancing the fracture toughness of the composite material.

(3)本发明采用原位聚合法制备一种脲醛微胶囊外壳样品,并对其进行表面改性处理,基本原理为将脲醛树脂混合物与水相均匀混合,并通过加入适量乳化剂,使其形成稳定的乳液,再通过调节温度、PH等条件使上述乳液发生交联反应,从而形成坚固的壳层。(3) The present invention adopts an in-situ polymerization method to prepare a urea-formaldehyde microcapsule shell sample and performs surface modification treatment on it. The basic principle is to uniformly mix the urea-formaldehyde resin mixture with the aqueous phase, and add an appropriate amount of emulsifier to form a stable emulsion, and then adjust the temperature, pH and other conditions to make the above emulsion undergo a cross-linking reaction, thereby forming a solid shell layer.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

图1为本发明实施例1脲醛(UF)二聚体反应示意图。FIG1 is a schematic diagram of the urea-formaldehyde (UF) dimer reaction according to Example 1 of the present invention.

图2为本发明实施例1脲醛微胶囊外壳制备及表面改性示意图。FIG. 2 is a schematic diagram of the preparation and surface modification of the urea-formaldehyde microcapsule shell in Example 1 of the present invention.

图3为本发明实施例1使用硅烷偶联剂功能化前后脲醛微胶囊外壳SEM图。FIG. 3 is a SEM image of the shell of the urea-formaldehyde microcapsule before and after functionalization with a silane coupling agent in Example 1 of the present invention.

图4为本发明实施例1使用硅烷偶联剂功能化前后脲醛微胶囊粒径分布图。FIG. 4 is a graph showing the particle size distribution of urea-formaldehyde microcapsules before and after functionalization with a silane coupling agent in Example 1 of the present invention.

图5为本发明实施例1使用硅烷偶联剂功能化前后脲醛微胶囊FT-IR图。FIG. 5 is an FT-IR image of urea-formaldehyde microcapsules before and after functionalization with a silane coupling agent in Example 1 of the present invention.

图6为本发明实施例2掺杂不同质量分数改性前后脲醛微胶囊复合材料断裂韧性曲线。FIG6 is a fracture toughness curve of the urea-formaldehyde microcapsule composite material before and after modification with different mass fractions of doping in Example 2 of the present invention.

图7为本发明实施例2掺杂不同质量分数改性后脲醛微胶囊复合材料断裂韧性曲线。FIG. 7 is a fracture toughness curve of the modified urea-formaldehyde microcapsule composite material doped with different mass fractions according to Example 2 of the present invention.

具体实施方式DETAILED DESCRIPTION

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书实施例对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the embodiments of the specification.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。 In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

本发明方法中制备脲醛微胶囊外壳样品并对其进行改性处理所使用的化学试剂的生产厂家及纯度见表1:The manufacturers and purities of the chemical reagents used in the preparation of the urea-formaldehyde microcapsule shell samples and the modification treatment thereof in the method of the present invention are shown in Table 1:

表1:
Table 1:

本发明方法中制备脲醛微胶囊外壳样品主要实验仪器的型号与生产厂家见表2:The models and manufacturers of the main experimental instruments for preparing the urea-formaldehyde microcapsule shell samples in the method of the present invention are shown in Table 2:

表2:
Table 2:

实施例1Example 1

本发明提供的一种利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方 法:The present invention provides a urea-formaldehyde microcapsule shell surface modification method that is beneficial to the toughening of epoxy composite materials Law:

(1)制备表面活性剂溶液(1) Preparation of surfactant solution

在400mL的烧杯中称取190g去离子水和10g聚乙烯醇(PVA)粉末,并使其混合均匀,得到质量分数为5%的表面活性剂水溶液,以促使脲醛树脂和水相更好混合分散。190 g of deionized water and 10 g of polyvinyl alcohol (PVA) powder were weighed and mixed in a 400 mL beaker to obtain a surfactant aqueous solution with a mass fraction of 5%, so as to promote better mixing and dispersion of the urea-formaldehyde resin and the aqueous phase.

(2)形成稳定的乳液(2) Forming a stable emulsion

向400mL烧杯中加入130mL去离子水和5mL(1)中已经制备好的表面活性剂水溶液,并在室温下设置数控磁力搅拌器转速为200r/min,使其充分混合。称取3.5g的尿素(作为反应单体)、0.35g的氯化铵(作为引发剂)和0.35g的间苯二酚(作为交联剂)。在搅拌条件下,将称取的固体成壳材料缓慢加入上述水溶液中,搅拌均匀后向其逐滴加入1wt%%盐酸溶液(经过稀释),调节混合液PH值为3,并将转速设置为350r/min,搅拌15min,使混合液在剧烈搅拌下稳定成乳液。Add 130 mL of deionized water and 5 mL of the surfactant aqueous solution prepared in (1) into a 400 mL beaker, and set the speed of the CNC magnetic stirrer to 200 r/min at room temperature to mix them thoroughly. Weigh 3.5 g of urea (as a reaction monomer), 0.35 g of ammonium chloride (as an initiator) and 0.35 g of resorcinol (as a cross-linking agent). Under stirring conditions, slowly add the weighed solid shell-forming material to the above aqueous solution, stir evenly, then add 1 wt% hydrochloric acid solution (diluted) dropwise thereto, adjust the pH value of the mixed solution to 3, set the speed to 350 r/min, stir for 15 minutes, and allow the mixed solution to stabilize into an emulsion under vigorous stirring.

(3)反应成壳(3) Reaction to form shell

称量93mL 37%的甲醛溶液,在(2)中形成稳定乳液后,向其中加入甲醛溶液,设置数控磁力搅拌器温度为85℃,转速为200r/min,缓慢加热4h,使其充分反应成壳。Weigh 93 mL of 37% formaldehyde solution. After a stable emulsion is formed in (2), add the formaldehyde solution thereto. Set the temperature of the CNC magnetic stirrer to 85°C and the speed to 200 r/min. Slowly heat for 4 h to allow it to fully react to form a shell.

(4)洗涤干燥(4) Washing and drying

反应结束后使悬浮液冷却至室温,并对其进行真空抽滤。用去离子水反复冲洗过滤后的脲醛微胶囊外壳3次,除去杂质,同时在35℃的真空干燥箱中保存48h。After the reaction, the suspension was cooled to room temperature and vacuum filtered. The shell of the filtered urea-formaldehyde microcapsule was repeatedly rinsed with deionized water for 3 times to remove impurities and stored in a vacuum drying oven at 35° C. for 48 hours.

(5)表面改性处理(5) Surface modification

称量2mL 3-氨基丙基三乙氧基硅烷(硅烷偶联剂)与98mL去离子水,使其均匀混合,制备质量分数为2%的改性溶液,PH值为11。向其中滴加1wt%盐酸溶液(经过稀释)调节改性液PH值为7。接着,取(4)中干燥后的微胶囊,将其加入制备的改性液中,并设置数控磁力搅拌器温度为80℃,转速为200r/min,搅拌1h。搅拌结束后,对悬浮液再次进行真空抽滤和干燥,最终获得表面改性处理后的脲醛微胶囊外壳。Weigh 2 mL 3-aminopropyltriethoxysilane (silane coupling agent) and 98 mL deionized water, mix them evenly, and prepare a modified solution with a mass fraction of 2% and a pH value of 11. Add 1 wt% hydrochloric acid solution (diluted) to adjust the pH value of the modified solution to 7. Next, take the dried microcapsules in (4), add them to the prepared modified solution, set the temperature of the CNC magnetic stirrer to 80°C, the speed to 200 r/min, and stir for 1 hour. After stirring, the suspension is vacuum filtered and dried again to finally obtain the urea-formaldehyde microcapsule shell after surface modification.

将干燥后的脲醛微胶囊外壳样品(实施例1)放在试样台上,对其进行喷铂制样,然后采用扫描电子显微镜(SEM)测试观察其微观形貌,得到使用硅 烷偶联剂功能化前后脲醛微胶囊外壳的SEM图如图3所示。由图可以看出整个微胶囊在表面改性前后均呈现出较为饱满的球状,粒径大小较为均匀,外形较完整,没有出现破损情况。通过对比改性前后的SEM图可知,对微胶囊外壳进行表面改性处理后,硅烷偶联剂附着在微胶囊表面,与其表面形成连接结构,使得表面粗糙度增加,覆盖了一层薄层。微胶囊表面粗糙度的增加有利于在掺杂入聚合物基体时形成共价键从而提高与基体的界面附着力,改善复合材料的韧性等力学性能。图1为本发明实施例1脲醛(UF)二聚体反应示意图。图2为本发明实施例1脲醛微胶囊外壳制备及表面改性示意图。The dried urea-formaldehyde microcapsule shell sample (Example 1) was placed on a sample stand, and was sprayed with platinum to prepare a sample. Then, a scanning electron microscope (SEM) was used to observe its microscopic morphology. The SEM images of the urea-formaldehyde microcapsule shell before and after functionalization with the silane coupling agent are shown in Figure 3. It can be seen from the figure that the entire microcapsule presents a relatively full spherical shape before and after surface modification, the particle size is relatively uniform, the appearance is relatively complete, and there is no damage. By comparing the SEM images before and after the modification, it can be seen that after the microcapsule shell is surface-modified, the silane coupling agent adheres to the surface of the microcapsule and forms a connection structure with its surface, so that the surface roughness increases and is covered with a thin layer. The increase in the surface roughness of the microcapsule is conducive to the formation of covalent bonds when doped into the polymer matrix, thereby improving the interfacial adhesion with the matrix and improving the toughness and other mechanical properties of the composite material. Figure 1 is a schematic diagram of the urea-formaldehyde (UF) dimer reaction in Example 1 of the present invention. Figure 2 is a schematic diagram of the preparation and surface modification of the urea-formaldehyde microcapsule shell in Example 1 of the present invention.

实施例2Example 2

为研究所制备的改性脲醛微胶囊外壳在掺杂进聚合物基体时对复合材料韧性的增强作用,可将其以不同负载量(0.2wt%、0.5wt%、1.0wt%)分别包埋在环氧基体中形成环氧复合材料,运用电子式万能试验机通过三点弯曲试验测定复合材料的断裂韧性。In order to study the enhancing effect of the prepared modified urea-formaldehyde microcapsule shell on the toughness of the composite material when doped into the polymer matrix, it can be embedded in the epoxy matrix with different loading amounts (0.2wt%, 0.5wt%, 1.0wt%) to form epoxy composite materials, and the fracture toughness of the composite material is determined by a three-point bending test using an electronic universal testing machine.

通过绘制不同微胶囊负载量下的临界应力强度因子曲线,可以得到掺杂改性前后微胶囊复合材料断裂韧性的变化情况,如图6所示。由图可知,复合材料的断裂韧性随微胶囊浓度的增大先增加后减小,在较低负载率掺杂浓度下存在峰值。同时,与纯环氧树脂和掺杂未改性微胶囊的环氧复合材料相比,掺杂功能化微胶囊的复合材料具有较高的断裂韧性值,即较强的抗脆断能力,使其能够在复合材料由于受各种内外因素影响而造成裂纹损伤时不再随载荷增加而快速断裂,从而为材料自修复奠定基础。By plotting the critical stress intensity factor curve under different microcapsule loadings, the change in the fracture toughness of the microcapsule composite material before and after doping and modification can be obtained, as shown in Figure 6. As can be seen from the figure, the fracture toughness of the composite material first increases and then decreases with the increase of microcapsule concentration, and there is a peak value at a lower loading rate doping concentration. At the same time, compared with pure epoxy resin and epoxy composites doped with unmodified microcapsules, the composite material doped with functionalized microcapsules has a higher fracture toughness value, that is, a stronger ability to resist brittle fracture, so that it can no longer break quickly with the increase of load when the composite material is damaged by cracks due to various internal and external factors, thus laying the foundation for material self-repair.

对比例1Comparative Example 1

CN 110511727 A一种双层壳体相变微胶囊的制备方法,包括以下步骤:CN 110511727 A A method for preparing a double-layer shell phase-change microcapsule, comprising the following steps:

1)将3g的阿拉伯胶均匀分散在100g的水中配制成乳化剂溶液,再将25g的石蜡PCM35(相变温度35℃)和3g的HDI混合均匀后加入乳化剂溶液中,控制搅拌速度为1200rpm,40℃恒温搅拌20min,得到水包油乳液;1) 3 g of gum arabic was evenly dispersed in 100 g of water to prepare an emulsifier solution, and then 25 g of paraffin PCM35 (phase transition temperature 35° C.) and 3 g of HDI were evenly mixed and added to the emulsifier solution, the stirring speed was controlled to 1200 rpm, and the mixture was stirred at a constant temperature of 40° C. for 20 min to obtain an oil-in-water emulsion;

2)将6g的四乙烯五胺加水分散均匀后加入水包油乳液中,控制搅拌速度为600rpm,60℃恒温搅拌50min,再过滤、水洗,得到单层壳体相变微胶囊;2) 6 g of tetraethylenepentamine was dispersed in water and then added to the oil-in-water emulsion, the stirring speed was controlled to 600 rpm, the mixture was stirred at a constant temperature of 60° C. for 50 min, and then filtered and washed with water to obtain single-layer shell phase change microcapsules;

3)将8g的尿素加入20g质量分数37%的甲醛溶液中,调节pH值至8.5,控制搅拌速度为400rpm,65℃恒温搅拌50min,得到尿素-甲醛低聚物;3) adding 8 g of urea to 20 g of a 37% formaldehyde solution, adjusting the pH value to 8.5, controlling the stirring speed to 400 rpm, and stirring at a constant temperature of 65° C. for 50 min to obtain urea-formaldehyde oligomers;

4)将3g的聚乙烯-马来酸酐共聚物和3g的间苯二酚加150g的水分散均匀 后加入尿素-甲醛低聚物中,调节pH值至3.3,再加入单层壳体相变微胶囊,控制搅拌速度为400rpm,52℃恒温搅拌100min,再过滤、水洗、干燥,得到双层壳体相变微胶囊。4) Add 3g of polyethylene-maleic anhydride copolymer and 3g of resorcinol to 150g of water and disperse evenly Then add urea-formaldehyde oligomer, adjust the pH value to 3.3, add single-layer shell phase change microcapsules, control the stirring speed to 400 rpm, stir at a constant temperature of 52°C for 100 minutes, then filter, wash with water, and dry to obtain double-layer shell phase change microcapsules.

对比例2Comparative Example 2

CN1298420C聚脲-脲醛树脂双层微胶囊的制备方法CN1298420C Preparation method of polyurea-urea-formaldehyde resin double-layer microcapsule

100mL三口瓶中加入1.46g三乙烯四胺,再加入50mL水,加热至90℃。取1.00g的50%戊二醛稀释至40mL,滴加到上述三口瓶中,搅拌,反应3小时,得成二醛改性的三乙烯四胺水溶液。Add 1.46g of triethylenetetramine to a 100mL three-necked flask, then add 50mL of water and heat to 90°C. Take 1.00g of 50% glutaraldehyde and dilute to 40mL, add dropwise to the three-necked flask, stir, and react for 3 hours to obtain a dialdehyde-modified triethylenetetramine aqueous solution.

取10mL四氯乙烯,向其中加入0.1g的OP-10,加入0.32g的1,4一甲苯二异氰酸酯,将该四氯乙烯油相加入到装有40mL水的250mL的三口瓶中,在800rpm下搅拌1分钟加入20mL戊二醛改性的三乙烯四胺水溶液,反应5分钟后,降低搅速率至400rpm,10分钟后停止搅拌,抽滤,用去离子水洗涤至中性,得聚脲微胶囊。Take 10 mL of tetrachloroethylene, add 0.1 g of OP-10 and 0.32 g of 1,4-toluene diisocyanate, add the tetrachloroethylene oil phase into a 250 mL three-necked flask containing 40 mL of water, stir at 800 rpm for 1 minute, add 20 mL of glutaraldehyde-modified triethylenetetramine aqueous solution, react for 5 minutes, reduce the stirring speed to 400 rpm, stop stirring after 10 minutes, filter, wash with deionized water until neutral, and obtain polyurea microcapsules.

取6g聚脲微胶囊,加入到装有40mL水的100mL三口瓶中,加入1.5g尿素,溶解后加入1M的盐酸调节pH值到2.0,40rpm搅拌下升温至70℃,加入3g的37%甲醛,反应3小时,抽滤,用去离子水洗涤至中性,室温下干燥,得聚脲一脲醛树脂双层微胶囊。Take 6g of polyurea microcapsules, add them to a 100mL three-necked flask containing 40mL of water, add 1.5g of urea, and after dissolving, add 1M hydrochloric acid to adjust the pH value to 2.0, heat to 70°C with stirring at 40rpm, add 3g of 37% formaldehyde, react for 3 hours, filter, wash with deionized water until neutral, and dry at room temperature to obtain polyurea-urea-formaldehyde resin double-layer microcapsules.

本发明方案的思路是首先在微胶囊成壳过程中加入表面活性剂水溶液进行活化,然后在成功形成微胶囊壳后用改性剂对其进行处理,与第二点所说先改性后活化是两个不同的技术路线。The idea of the scheme of the present invention is to first add a surfactant aqueous solution to activate the microcapsule during the shell formation process, and then treat it with a modifier after the microcapsule shell is successfully formed. This is a different technical route from the second point of first modifying and then activating.

对比例1中只涉及尿素-甲醛低聚物、多元酚等反应,而不涉及添加表面活性剂水溶液,两者由于增添了新的材料,使得反应条件和情况有所不同。改性方法是处理微胶囊表面,而对比例2是通过内部芯材化学反应而改性。Comparative Example 1 only involves the reaction of urea-formaldehyde oligomers, polyphenols, etc., and does not involve the addition of surfactant aqueous solution. The two have different reaction conditions and situations due to the addition of new materials. The modification method is to treat the surface of the microcapsule, while Comparative Example 2 is modified by chemical reaction of the internal core material.

对比例3Comparative Example 3

与实施例1不同之处在于,步骤(5)中不进行改性处理。The difference from Example 1 is that no modification treatment is performed in step (5).

由于微胶囊尺寸对其掺杂性能具有重要影响,因此有必要研究样品的粒径大小分布情况,改性前后粒径分布如图4所示。结果表明功能化表面改性处理会使微胶囊尺寸增大。但由于硅烷键的扩散,使得微胶囊分散性得到了改善,微胶囊之间相互作用有效控制了团聚现象的出现。Since the size of microcapsules has an important influence on their doping performance, it is necessary to study the particle size distribution of the samples. The particle size distribution before and after modification is shown in Figure 4. The results show that functional surface modification treatment will increase the size of microcapsules. However, due to the diffusion of silane bonds, the dispersion of microcapsules is improved, and the interaction between microcapsules effectively controls the occurrence of agglomeration.

功能化处理前后的脲醛微胶囊的吸收FT-IR光谱如图5所示,从中可以看 到如-CH、-C、=O和-CN等基团的特征吸收峰,这些特征峰表明脲醛树脂已经形成。在加入硅烷偶联剂后,微胶囊在2900cm-1附近出现的峰变宽,这表明硅烷偶联剂已经结合在UF微胶囊表面。为进一步证实,对样品进行化学元素组成分析,可以得知,在未经功能化的微胶囊中不含Si元素,而在功能化后的微胶囊中检测到Si元素,所得数据充分证实了硅烷分子已经成功附着在脲醛微胶囊表面,使其改性。The absorption FT-IR spectra of urea-formaldehyde microcapsules before and after functionalization are shown in Figure 5. The characteristic absorption peaks of groups such as -CH, -C, =O and -CN were found, which indicated that urea-formaldehyde resin had been formed. After adding the silane coupling agent, the peak near 2900cm-1 of the microcapsule became wider, indicating that the silane coupling agent had been bound to the surface of the UF microcapsule. To further confirm, the chemical element composition analysis of the sample showed that there was no Si element in the unfunctionalized microcapsule, while Si element was detected in the functionalized microcapsule. The obtained data fully confirmed that the silane molecules had been successfully attached to the surface of the urea-formaldehyde microcapsule to modify it.

对比例4Comparative Example 4

与实施例1不同之处在于,步骤(5)中改性液浓度(3-氨基丙基三乙氧基硅烷(硅烷偶联剂)与去离子水混合浓度)为1%。The difference from Example 1 is that the concentration of the modified solution in step (5) (mixture concentration of 3-aminopropyltriethoxysilane (silane coupling agent) and deionized water) is 1%.

对比例5Comparative Example 5

与实施例1不同之处在于,步骤(5)中改性液浓度(3-氨基丙基三乙氧基硅烷(硅烷偶联剂)与去离子水混合浓度)为6%。The difference from Example 1 is that the concentration of the modified solution in step (5) (mixture concentration of 3-aminopropyltriethoxysilane (silane coupling agent) and deionized water) is 6%.

改性液浓度影响环氧复合材料断裂韧性。随着硅烷偶联剂含量的增加,环氧复合材料的冲击能逐渐升高,但断裂韧性最高的微胶囊负载率也随之增大;根据图7所示,在功能化率为1wt%、2wt%、5wt%和6%的复合材料中,填充0.2wt%微胶囊的复合材料的冲击能分别为1.4J/m、2.8J/m、3.7J/m、4.0J/m。冲击能越高,材料越不容易发生脆性断裂。因此,可以得出结论,脲醛微胶囊的功能化改善了冲击行为。然而,由于功能化率为1wt%时断裂韧性提升幅度较低,而功能化率为6wt%时导致微胶囊负载率大大增加从而影响其机械性能。根据实施例2与对比例4/5可以看出,表现功能化率为2-5wt%的改性液浓度范围以及添加少量的硅烷偶联剂可以提高复合材料的断裂韧性而对机械性能影响较小。这种增韧效果是由于改性脲醛微胶囊和基体之间的表面相互作用,增加了断裂所需的能量,提高了冲击强度。The concentration of the modifying liquid affects the fracture toughness of the epoxy composite material. As the content of the silane coupling agent increases, the impact energy of the epoxy composite material gradually increases, but the microcapsule loading rate with the highest fracture toughness also increases accordingly; as shown in Figure 7, in the composite materials with functionalization rates of 1wt%, 2wt%, 5wt% and 6%, the impact energy of the composite material filled with 0.2wt% microcapsules is 1.4J/m, 2.8J/m, 3.7J/m, and 4.0J/m, respectively. The higher the impact energy, the less likely the material is to undergo brittle fracture. Therefore, it can be concluded that the functionalization of urea-formaldehyde microcapsules improves the impact behavior. However, since the fracture toughness improvement is low when the functionalization rate is 1wt%, and the microcapsule loading rate is greatly increased when the functionalization rate is 6wt%, its mechanical properties are affected. According to Example 2 and Comparative Examples 4/5, it can be seen that the modifying liquid concentration range with a functionalization rate of 2-5wt% and the addition of a small amount of silane coupling agent can improve the fracture toughness of the composite material with little effect on the mechanical properties. This toughening effect is due to the surface interaction between the modified urea-formaldehyde microcapsules and the matrix, which increases the energy required for fracture and improves the impact strength.

对比例6Comparative Example 6

与实施例1不同之处在于,步骤(1)中不添加表面活性剂溶液。The difference from Example 1 is that no surfactant solution is added in step (1).

最后实验结果中由于没有添加表面活性剂溶液,导致了脲醛树脂的不均匀分散或局部过度聚集,使得形成的乳液稳定性降低,一方面导致了微胶囊尺寸分布不均匀,出现较大的尺寸差异;另一方面,微胶囊壁厚不稳定,较为薄弱,容易破裂或溶解,从而影响其机械性能。In the final experimental results, due to the lack of addition of surfactant solution, the urea-formaldehyde resin was unevenly dispersed or locally over-aggregated, which reduced the stability of the formed emulsion. On the one hand, it led to uneven size distribution of the microcapsules and large size differences; on the other hand, the wall thickness of the microcapsules was unstable, relatively weak, and easily broken or dissolved, thus affecting its mechanical properties.

应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参 照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的范围当中。 It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the present invention. The present invention has been described in detail according to the preferred embodiments. Those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the present invention.

Claims (10)

一种利于环氧复合材料增韧的脲醛微胶囊外壳表面改性方法,其特征在于:包括,A method for modifying the shell surface of urea-formaldehyde microcapsules for toughening epoxy composite materials, characterized in that: comprising: 聚乙烯醇粉末与去离子水混合均匀后得到表面活性剂水溶液;The polyvinyl alcohol powder is evenly mixed with deionized water to obtain a surfactant aqueous solution; 去离子水和表面活性剂水溶液混合后加入尿素、氯化铵、间苯二酚搅拌,滴入稀释后的盐酸溶液调pH,搅拌得到稳定乳液;After deionized water and surfactant aqueous solution are mixed, urea, ammonium chloride and resorcinol are added and stirred, and diluted hydrochloric acid solution is dropped into the mixture to adjust the pH, and a stable emulsion is obtained by stirring. 在稳定乳液中加入甲醛-尿素混合溶液搅拌加热;Adding formaldehyde-urea mixed solution into the stable emulsion and stirring and heating; 加热反应结束后冷却至室温,真空抽滤,用去离子水洗涤过滤后真空干燥得脲醛微胶囊外壳;After the heating reaction is completed, the product is cooled to room temperature, vacuum filtered, washed with deionized water, filtered, and vacuum dried to obtain the urea-formaldehyde microcapsule shell; 3-氨基丙基三乙氧基硅烷与去离子水混合,滴入稀释后的盐酸溶液调pH得改性液,将脲醛微胶囊外壳加入改性液中搅拌后真空抽滤、干燥得表面改性处理后的脲醛微胶囊外壳。3-Aminopropyltriethoxysilane is mixed with deionized water, and a diluted hydrochloric acid solution is added dropwise to adjust the pH to obtain a modified solution. The urea-formaldehyde microcapsule shell is added to the modified solution, stirred, vacuum filtered, and dried to obtain a urea-formaldehyde microcapsule shell after surface modification. 如权利要求1所述的制备方法,其特征在于:所述聚乙烯醇粉末与去离子水混合均匀后得到表面活性剂水溶液,其中,聚乙烯醇粉末与去离子水质量比为1:19,表面活性剂水溶液质量分数为5%。The preparation method according to claim 1 is characterized in that: the polyvinyl alcohol powder and deionized water are evenly mixed to obtain a surfactant aqueous solution, wherein the mass ratio of the polyvinyl alcohol powder to the deionized water is 1:19, and the mass fraction of the surfactant aqueous solution is 5%. 如权利要求1所述的制备方法,其特征在于:所述去离子水和表面活性剂水溶液混合后加入尿素、氯化铵、间苯二酚搅拌,滴入稀释后的盐酸溶液调pH,搅拌得到稳定乳液,其中,去离子水与表面活性剂水溶液的体积比为10~15:0.4~0.6,尿素、氯化铵、间苯二酚的质量比为10:1:1。The preparation method according to claim 1 is characterized in that: after the deionized water and the surfactant aqueous solution are mixed, urea, ammonium chloride and resorcinol are added and stirred, and a diluted hydrochloric acid solution is dropped into the solution to adjust the pH, and a stable emulsion is obtained by stirring, wherein the volume ratio of deionized water to the surfactant aqueous solution is 10 to 15:0.4 to 0.6, and the mass ratio of urea, ammonium chloride and resorcinol is 10:1:1. 如权利要求3所述的制备方法,其特征在于:所述滴入稀释后的盐酸溶液调pH,搅拌得到稳定乳液,其中,稀释后的盐酸溶液质量分数为1wt%~1.5wt%,调节pH为2.5~3.5,搅拌速率为300~400r/min,时间为10~15min。The preparation method according to claim 3 is characterized in that: the diluted hydrochloric acid solution is dripped to adjust the pH, and the stable emulsion is obtained by stirring, wherein the mass fraction of the diluted hydrochloric acid solution is 1wt% to 1.5wt%, the pH is adjusted to 2.5 to 3.5, the stirring rate is 300 to 400 r/min, and the time is 10 to 15 min. 如权利要求1所述的制备方法,其特征在于:所述在稳定乳液中加入甲醛-尿素混合溶液搅拌加热,其中,甲醛-尿素摩尔质量比为2.79~2.83:1。The preparation method according to claim 1 is characterized in that: the formaldehyde-urea mixed solution is added to the stable emulsion and stirred and heated, wherein the formaldehyde-urea molar mass ratio is 2.79-2.83:1. 如权利要求5所述的制备方法,其特征在于:所述加热温度为80~90℃,加热时间为3.5~4.5h,搅拌速率为100~200r/min。The preparation method according to claim 5 is characterized in that: the heating temperature is 80-90°C, the heating time is 3.5-4.5h, and the stirring rate is 100-200r/min. 如权利要求1所述的制备方法,其特征在于:所述用去离子水洗涤过滤后真空干燥得脲醛微胶囊外壳,其中,洗涤次数为3~4次,真空干燥温度为30~40℃,时间为48~72h。The preparation method according to claim 1 is characterized in that: the urea-formaldehyde microcapsule shell is obtained by washing with deionized water, filtering and vacuum drying, wherein the washing number is 3 to 4 times, the vacuum drying temperature is 30 to 40°C, and the time is 48 to 72 hours. 如权利要求1所述的制备方法,其特征在于:所述3-氨基丙基三乙氧基硅烷与去离子水混合,滴入稀释后的盐酸溶液调pH得改性液,将脲醛微胶囊外壳 加入改性液中搅拌后真空抽滤、干燥得表面改性处理后的脲醛微胶囊外壳,其中,3-氨基丙基三乙氧基硅烷与去离子水的体积比为2:98,改性液的质量分数为2~5%。The preparation method according to claim 1 is characterized in that: the 3-aminopropyltriethoxysilane is mixed with deionized water, a diluted hydrochloric acid solution is added dropwise to adjust the pH to obtain a modified solution, and the urea-formaldehyde microcapsule shell is The modified liquid is added, stirred, vacuum filtered and dried to obtain the urea-formaldehyde microcapsule shell after surface modification, wherein the volume ratio of 3-aminopropyltriethoxysilane to deionized water is 2:98, and the mass fraction of the modified liquid is 2-5%. 如权利要求8所述的制备方法,其特征在于:所述滴入稀释后的盐酸溶液调pH得改性液,其中,稀释后的盐酸溶液的质量分数为1wt%~1.5wt%,pH从10~11调节为7。The preparation method according to claim 8 is characterized in that: the modified liquid is obtained by dropping a diluted hydrochloric acid solution to adjust the pH, wherein the mass fraction of the diluted hydrochloric acid solution is 1wt% to 1.5wt%, and the pH is adjusted from 10 to 11 to 7. 如权利要求8所述的制备方法,其特征在于:所述将脲醛微胶囊外壳加入改性液中搅拌后真空抽滤、干燥得表面改性处理后的脲醛微胶囊外壳,其中,搅拌温度为80~90℃,速率为100~200r/min,时间为1~1.5h。 The preparation method as described in claim 8 is characterized in that: the urea-formaldehyde microcapsule shell is added to the modified liquid, stirred, vacuum filtered, and dried to obtain the urea-formaldehyde microcapsule shell after surface modification, wherein the stirring temperature is 80-90°C, the speed is 100-200r/min, and the time is 1-1.5h.
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