WO2025142817A1 - Aqueous oil-resistant agent composition, method for producing aqueous oil-resistant agent composition, method for oil resistance treatment for paper, and oil-resistant paper - Google Patents
Aqueous oil-resistant agent composition, method for producing aqueous oil-resistant agent composition, method for oil resistance treatment for paper, and oil-resistant paper Download PDFInfo
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- WO2025142817A1 WO2025142817A1 PCT/JP2024/045387 JP2024045387W WO2025142817A1 WO 2025142817 A1 WO2025142817 A1 WO 2025142817A1 JP 2024045387 W JP2024045387 W JP 2024045387W WO 2025142817 A1 WO2025142817 A1 WO 2025142817A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/02—Homopolymers or copolymers of unsaturated alcohols
- C08L29/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
- C09D101/08—Cellulose derivatives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/25—Cellulose
- D21H17/26—Ethers thereof
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/59—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/24—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/32—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming a linkage containing silicon in the main chain of the macromolecule
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/34—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising cellulose or derivatives thereof
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
Definitions
- the present invention relates to an aqueous oil-resistant composition, a method for producing an aqueous oil-resistant composition, an oil-resistant treatment method for paper, and oil-resistant paper.
- Paper wrapping, packaging containers, and food trays used for cooked foods such as fast food, fried foods, and baked foods that contain a lot of oil and moisture are made oil- and water-resistant to prevent the oil and moisture from the food from penetrating and staining the surrounding area.
- polyethylene-laminated paper which has a polyethylene film laminated on one side of a paper base material, has been used, but polyethylene-laminated paper has problems such as low air permeability, which can lead to a deterioration in the flavor and storage stability of food, and poor recyclability because the polyethylene film is difficult to remove when recycling. There is also a strong movement away from plastics, and there is a demand for the development of grease-resistant paper that does not use polyethylene lamination.
- fluororesin-based oil-proofing agents are undesirable from the standpoint of health and the environment due to their difficulty in decomposing and bioaccumulating, and in recent years, there has been a demand for oil-proofing agents that do not contain fluororesin (non-fluororesin-based oil-proofing agents).
- the present inventors have conducted extensive research to achieve the above object and have found that the following aqueous oil-resistant agent composition can achieve the above object, thereby completing the present invention. That is, the present invention provides the following oil-resistant agent composition, etc.
- aqueous oil-resistant composition according to any one of [1] and [3] to [6], wherein the silicone emulsion of the component (B) further contains a polyvinyl alcohol (PVA)-based resin in an amount of 0.5 to 10 mass% in the component (B).
- PVA polyvinyl alcohol
- Step 1′′ A step of preparing a silicone emulsion (D) by mixing and emulsifying the following components (H), (I), and (J): (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms per molecule: 5 to 60% by mass of component (D); (I) Surfactant: 0.1 to 10% by weight of component (D) (J) Water: 10 to 90% by mass in component (D) and (Step 2') a process for producing an aqueous oil resistant composition comprising the following components (A), (E) and (F): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa s as a 2% aqueous solution at 20°C; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst.
- a method for treating oil resistance of paper comprising adding the aqueous oil-proofing agent composition according to any one of [1] to [9] to a pulp slurry for internal treatment or to a paper substrate for external treatment.
- the present invention combines a cellulose-based resin, which has excellent affinity with paper, with a silicone, which has good water resistance and air permeability, thereby achieving the advantages of both materials.
- a paper base material By treating a paper base material with a composition that combines materials having a specific structure of the present invention under specific conditions and then curing it, it is possible to obtain grease-resistant paper that has excellent oil and water resistance and high air permeability.
- the greaseproof paper of the present invention has high air permeability, so when food is wrapped in it, it can prevent oil stains without impairing the flavor of the food.
- the cellulose resin and silicone contained in the aqueous oil-resistant agent composition of the present invention are both environmentally safe and harmless materials, and can be suitably used as substitutes for organic fluorine compounds.
- aqueous oil-resistant agent composition of the present invention does not contain an organic solvent, it is possible to avoid disadvantages such as environmental problems and biological hazards caused by the use of organic solvents. Paper substrates treated with the composition of the present invention are easily recycled and become products with low environmental impact, and can solve the harmfulness and environmental problems caused by fluorine compounds.
- Cellulose-based resins suitable for use in the present invention are cellulose ethers in which the hydroxyl groups of cellulose are substituted by reacting with an etherifying agent; esterified cellulose esters are preferred, with cellulose ethers being particularly preferred. Many of these cellulose ethers are approved as food additives, pharmaceuticals, and cosmetic ingredients, and are not only harmless to the human body, but are also known to be extremely environmentally friendly materials that are slowly biodegradable.
- cellulose ethers examples include alkyl celluloses in which the hydroxyl groups of cellulose are substituted with alkoxy groups (methyl cellulose, ethyl cellulose, etc.); hydroxyalkyl celluloses in which the hydroxyl groups of cellulose are substituted with hydroxyalkoxy groups (hydroxyethyl cellulose, hydroxypropyl cellulose, etc.); hydroxyalkyl alkyl celluloses in which the hydroxyl groups of cellulose are substituted with alkoxy groups and hydroxyalkoxy groups (hydroxypropyl methyl cellulose, etc.); carboxyalkyl celluloses in which the hydroxyl groups of cellulose are substituted with carboxyalkoxy groups (carboxymethyl cellulose, etc.), etc.
- Preferred are methyl cellulose, ethyl cellulose, and hydroxypropyl methyl cellulose, and more preferred is methyl cellulose.
- cellulose esters include cellulose acetate and cellulose acetate phthalate.
- the degree of substitution of cellulose ethers or cellulose esters is the number of hydroxyl groups substituted by an etherifying agent or esterifying agent per glucose ring unit of cellulose. This degree of substitution is preferably 0.5 to 2.5, more preferably 0.8 to 2.2, and even more preferably 1.0 to 2.0. If the degree of substitution is less than 0.5, the solubility in water may be low, and the workability of producing the composition may be deteriorated, while if the degree of substitution exceeds 2.5, sufficient oil resistance may not be imparted.
- the total value of the degrees of substitution of the two or more kinds of substituents is preferably 0.5 to 2.5, more preferably 0.8 to 2.2, and even more preferably 1.0 to 2.0.
- cellulose ethers can be used.
- Specific examples of such cellulose ethers include METHOCEL, ETHOCEL (manufactured by Dow Chemical), NATROSOL (manufactured by Hercules), HEC Daicel, CMC Daicel (manufactured by Daicel Chemical Industries, Ltd.), Fujichemi HEC (manufactured by Sumitomo Seikagaku Co., Ltd.), Cellogen (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), and Metrose (manufactured by Shin-Etsu Chemical Co., Ltd.).
- the cellulose-based resin of the component (A) may use one type alone, or two or more types in combination.
- the content of component (A) in the composition of the present invention is preferably from 3 to 50 mass %, and more preferably from 5 to 40 mass %, based on the total amount of components excluding water.
- the total amount of components excluding water is the combined amount of (E) water in the composition, as well as (B) addition curable silicone emulsion, (C) silicone emulsion, (D) silicone emulsion, and (K) catalyst composition other than (J) water, which will be described below.
- the aqueous oil-resistant composition of the present invention comprises, as the silicone emulsion, Contains ⁇ 1> (B) an addition curing type silicone emulsion or ⁇ 2> (C) a silicone emulsion and (D) a silicone emulsion.
- B) The addition-curable silicone emulsion contains (G) an alkenyl-containing organopolysiloxane, (H) an organohydrogenpolysiloxane, (I) a surfactant, and (J) water.
- the (C) silicone emulsion contains (G) an alkenyl group-containing organopolysiloxane, (I) a surfactant, and (J) water.
- the (D) silicone emulsion contains (H) an organohydrogenpolysiloxane, (I) a surfactant, and (J) water. Components (G) to (J) will be described later.
- an aqueous oil-resistant composition containing the (B) addition curing type silicone emulsion may be referred to as an "aqueous oil-resistant composition ⁇ 1>”
- an aqueous oil-resistant composition containing the (C) silicone emulsion and the (D) silicone emulsion may be referred to as an "aqueous oil-resistant composition ⁇ 2>”.
- the emulsification for obtaining the components (B) to (D) may be carried out using a general emulsifying disperser.
- the emulsifying disperser examples include a high-speed rotating centrifugal radiation type agitator such as a homodisper, a high-speed rotating shear type agitator such as a homomixer, a high-pressure jet type emulsifying disperser such as a pressure homogenizer, a colloid mill, and an ultrasonic emulsifying machine.
- the volume average particle size of each of the obtained emulsions of the components (B) to (D) measured by a laser diffraction/scattering type particle size distribution measuring device is preferably 50 to 10,000 nm, and more preferably 100 to 1,500 nm.
- component (B) Addition-curable silicone emulsion
- the amount of component (B) is 10 to 10,000 parts by mass, preferably 100 to 4,000 parts by mass, and more preferably 250 to 2,000 parts by mass, per 100 parts by mass of component (A). If the amount of component (B) is less than 10 parts by mass per 100 parts by mass of component (A), water resistance will be insufficient, and if it exceeds 10,000 parts by mass, oil resistance will be insufficient.
- the content of component (G) in component (B) is 5 to 40% by mass, preferably 10 to 35% by mass, and more preferably 15 to 30% by mass. If the content of component (G) in component (B) is outside the above range, the oil resistance and water resistance will be reduced.
- the content of component (H) in component (B) is a mass % equivalent to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G), preferably 1.1 to 3 times, and more preferably 1.2 to 2.5 times. If the content of component (H) in component (B) is outside the above range, the oil resistance and water resistance will be reduced.
- the content of component (I) in component (B) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (B) is less than the lower limit above, emulsification becomes difficult, and if it is more than the upper limit above, oil resistance and water resistance become poor.
- the content of component (J) in component (B) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (B) is less than the lower limit above, dispersion becomes difficult, and if it is more than the upper limit above, the stability of the emulsion over time decreases.
- component (C) Silicone emulsion containing organopolysiloxane having alkenyl groups
- the amount of component (C) blended is 5 to 5,000 parts by mass, preferably 50 to 2,000 parts by mass, and more preferably 125 to 1,000 parts by mass, per 100 parts by mass of component (A). If the amount of component (C) blended is less than 5 parts by mass per 100 parts by mass of component (A), water resistance will be insufficient, and if it exceeds 5,000 parts by mass, oil resistance will be insufficient.
- the content of component (G) in component (C) is 5 to 60% by mass, preferably 10 to 50% by mass, and more preferably 15 to 40% by mass. If the content of component (G) in component (C) is outside the above range, the oil resistance and water resistance will be reduced.
- component (D) Organohydrogenpolysiloxane-Containing Silicone Emulsion
- the amount of component (D) blended is a mass % equivalent to 1 to 5 times, preferably 1.1 to 3.0 times, and more preferably 1.2 to 2.5 times, the number of moles of SiH groups in component (D) relative to the number of moles of alkenyl groups in component (C). If the amount of component (D) blended is outside the above range, the oil resistance and water resistance will be reduced.
- the content of component (H) in component (D) is 5 to 60% by mass, preferably 10 to 50% by mass, and more preferably 15 to 40% by mass. If the content of component (H) in component (D) is outside the above range, the oil resistance and water resistance will be reduced.
- the content of component (I) in component (D) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (D) is less than the lower limit above, emulsification becomes difficult, and if it is more than the upper limit above, oil resistance and water resistance become poor.
- the total mass of the (G) and (H) components is preferably 60 to 2,000 parts by mass, more preferably 150 to 1,000 parts by mass, and even more preferably 200 to 500 parts by mass, per 100 parts by mass of the (A) component.
- (G) Alkenyl Group-Containing Organopolysiloxane Component (G) is an organopolysiloxane that has at least two alkenyl groups bonded to silicon atoms in each molecule and has a viscosity of 5 mPa ⁇ s or greater at 25°C.
- the number of alkenyl groups bonded to silicon atoms in component (G) is at least 2 per molecule, preferably 2 to 500, more preferably 2 to 100, and even more preferably 2 to 30. If the number of alkenyl groups bonded to silicon atoms in component (G) is less than 2 per molecule, there is no crosslinking, and oil resistance is reduced, which is not preferred. Also, if the number of alkenyl groups bonded to silicon atoms in component (G) is more than 500 per molecule, curing may take a long time.
- the viscosity of component (G) at 25°C is 5 mPa ⁇ s or more, preferably 10 to 10,000 mPa ⁇ s, more preferably 20 to 5,000 mPa ⁇ s, and even more preferably 50 to 1,000 mPa ⁇ s. If the viscosity of component (G) at 25°C is lower than 5 mPa ⁇ s, it may be difficult to prepare the emulsion, and oil resistance and stability may decrease. There is no upper limit to the viscosity of component (G) at 25°C, but it may be set to, for example, 100,000 mPa ⁇ s.
- the viscosity can be adjusted to fall within the above range by mixing a low-viscosity organopolysiloxane corresponding to component (G) with a high-viscosity or raw rubber-like organopolysiloxane corresponding to component (G).
- the alkenyl value bonded to silicon atoms in the total of (G) components is a value exceeding 0.1 mol/100g, preferably 0.13 mol/100g or more, and more preferably 0.15 mol/100g or more. If the alkenyl value bonded to silicon atoms in the total of (G) components is 0.1 mol/100g or less, crosslinking property will be low and oil resistance will be reduced. There is no upper limit for the alkenyl value of (G) component, but it can be set to, for example, 0.7 mol/100g.
- This alkenyl value is the value of the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100g of (G) components, and can usually be calculated from the iodine value obtained by the Hanus method (a method in which a compound is reacted with a Hanus reagent, then reacted with an aqueous potassium iodide solution, and the resulting iodine is titrated with sodium thiosulfate, in accordance with JIS K 0070) (hereinafter the same).
- Hanus method a method in which a compound is reacted with a Hanus reagent, then reacted with an aqueous potassium iodide solution, and the resulting iodine is titrated with sodium thiosulfate, in accordance with JIS K 0070
- R1 is an alkenyl-containing organic group having 2 to 10 carbon atoms, preferably 2 to 8 carbon atoms, and more preferably 2 to 6 carbon atoms.
- Examples of R1 include alkenyl groups such as vinyl, allyl, and hexenyl.
- nonionic surfactants include polyoxyethylene alkyl ether, polyoxyethylene polyoxypropylene alkyl ether, polyoxyethylene alkylphenyl ether, polyethylene glycol fatty acid ester, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene sorbit fatty acid ester, glycerin fatty acid ester, polyoxyethylene glycerin fatty acid ester, polyglycerin fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene castor oil, polyoxyethylene hydrogenated castor oil, polyoxyethylene hydrogenated castor oil fatty acid ester, polyoxyethylene alkylamine, polyoxyethylene fatty acid amide, polyoxyethylene modified organopolysiloxane, polyoxyethylene polyoxypropylene modified organopolysiloxane, etc.
- polyoxyethylene lauryl ether polyoxyethylene oxypropylene lauryl ether, polyoxyethylene acetylene glycol ether, polyoxyethylene sorbitan monolaurate and polyoxyethylene styrenated phenyl ether are preferred, and polyoxyethylene lauryl ether and polyoxyethylene styrenated phenyl ether are more preferred.
- the nonionic surfactant may be used alone or in combination of two or more. In order to obtain a stable emulsion composition, it is preferable that the nonionic surfactants used alone or in combination as a whole have an HLB of 10 to 15.
- anionic surfactants and cationic surfactants can also be used, but it is preferable to use them in combination with nonionic surfactants from the viewpoint of dispersibility.
- anionic surfactants include alkyl sulfate salts such as sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate salts, polyoxyethylene alkyl phenyl ether sulfate salts, alkyl benzene sulfonates, polyoxyethylene alkyl phenyl ether sulfonates, alkyl diphenyl ether disulfonates, alkanesulfonates, N-acyltaurate salts, dialkyl sulfosuccinates, monoalkyl sulfosuccinates, polyoxyethylene alkyl ether sulfosuccinates, fatty acid salts, polyoxyethylene alkyl ether carboxylates, N-acyl amino acid salts, monoalkyl phosphat
- Examples of the cationic surfactant include alkyltrimethylammonium salts, dialkyldimethylammonium salts, polyoxyethylenealkyldimethylammonium salts, dipolyoxyethylenealkylmethylammonium salts, tripolyoxyethylenealkylammonium salts, alkylbenzyldimethylammonium salts, alkylpyridinium salts, monoalkylamine salts, and monoalkylamidoamine salts.
- a water-soluble resin may be used as an emulsification aid together with a surfactant in order to aid in the emulsification of the (G) and (H) components and improve stability.
- the water-soluble resin include PVA-based resins, cellulose derivatives and carboxyvinyl polymers, with PVA-based resins being more preferred.
- the PVA-based resin is preferably one having a viscosity of 10 to 50 mPa ⁇ s in a 4% aqueous solution at 20°C and a saponification degree of 85 to 95 mol%, more preferably one having a viscosity of 15 to 30 mPa ⁇ s and a saponification degree of 87.5 to 92 mol%.
- This water-soluble resin may function as a thickener.
- the amount of the water-soluble resin is preferably the minimum amount that provides sufficient stability for the silicone emulsion, similar to the above-mentioned surfactant. For example, it is preferably 0.5 to 10 parts by mass, more preferably 1 to 5 parts by mass, per 100 parts by mass of the total of the (G) and (H) components. If the amount of the water-soluble resin is more than the upper limit, the addition reaction may be inhibited, resulting in a decrease in oil resistance and water resistance, whereas if it is less than the lower limit, it is difficult to obtain a stabilizing effect.
- Water Component (J) is water that becomes the continuous phase of the emulsion, and various types of water such as ion-exchanged water and purified water can be used.
- acetylene alcohols such as 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, 3-methyl-1-pentyn-3-ol, 2-phenyl-3-butyn-2-ol, and 1-ethynyl-1-cyclohexanol
- acetylene compounds such as 3-methyl-3-penten-1-yne and 3,5-dimethyl-3-hexen-1-yne
- reaction products of these acetylene compounds with alkoxysilanes, siloxanes, or hydrogensilanes, vinylsiloxanes such as tetramethylvinylsiloxane cyclics, organic nitrogen compounds such as benzotriazole, and other organic phosphorus compounds, oxime compounds, and organic chloro compounds.
- the degree of the curing inhibition effect of the addition reaction inhibitor varies depending on its chemical structure. Therefore, for each of the addition reaction inhibitors used, the amount of addition can be appropriately adjusted according to a conventionally known method. By adding an appropriate amount of the addition reaction inhibitor, the oil-proofing composition becomes more excellent in long-term storage stability at room temperature and heat curing properties.
- Water Component (E) is water, and the same as component (J) described above can be used.
- the content of component (E) in the aqueous oil-resistant agent composition of the present invention is 1,000 to 50,000 parts by mass, preferably 2,000 to 30,000 parts by mass, and more preferably 3,000 to 10,000 parts by mass, per 100 parts by mass of component (A). If the content of component (E) is less than 1,000 parts by mass per 100 parts by mass of component (A), handling properties will deteriorate, and if it is more than 50,000 parts by mass, the coating amount will decrease, resulting in insufficient oil resistance.
- the content of component (E) in the aqueous oil-resistant composition of the present invention is preferably within the above range per 100 parts by mass of component (A), and is preferably 400 to 5,000 parts by mass, more preferably 1,000 to 3,000 parts by mass, and particularly preferably 1,500 to 2,000 parts by mass per 100 parts by mass of components (A), (G), and (H).
- the content of component (E) in the aqueous oil-resistant composition is within the above range, the composition has good handleability and a good balance between oil resistance and coating amount, which is preferable.
- platinum group metal catalyst of component (F) is a catalyst for promoting the addition reaction between component (G) and component (H), and any catalyst known to those skilled in the art for promoting the so-called hydrosilylation reaction can be used.
- platinum group metal catalysts include, for example, platinum-based, palladium-based, rhodium-based, ruthenium-based, etc.
- platinum-based catalysts are particularly preferably used.
- platinum catalysts include, for example, chloroplatinic acid, alcohol solution or aldehyde solution of chloroplatinic acid, complexes of chloroplatinic acid with various olefins or vinylsiloxanes, complexes of platinum with various olefins or vinylsiloxanes, etc.
- the amount of platinum group metal catalyst added may be any catalytic amount.
- the amount is preferably in the range of 1 to 1,000 ppm, more preferably 10 to 500 ppm, and particularly preferably 20 to 200 ppm, of platinum group metal relative to the total mass of components (G) and (H). If the amount of component (F) is less than the lower limit above, curing may be insufficient, and if it is more than the upper limit above, costs may increase.
- the aqueous oil-resistant composition of the present invention may contain the component (F) as a mixture with the surfactant (I) and water (E). That is, the aqueous oil-resistant composition ⁇ 1> is Components (A), (B), (E) and (K): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa ⁇ s in a 2% aqueous solution at 20°C; (B) 10 to 10,000 parts by mass of an addition-curing silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; (K) a water-based oil-resistant composition containing a catalyst composition,
- the addition curing silicone emulsion (B) is (G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa ⁇ s or more at 25° C., which accounts for 5 to
- the aqueous oil-resistant composition ⁇ 2> is Components (A), (C), (D), (E) and (K): (A) a cellulose resin having a viscosity of 2 to 10,000 mPa ⁇ s in a 2% aqueous solution at 20°C: 100 parts by mass; (C) a silicone emulsion: 5 to 5,000 parts by mass; (D) a silicone emulsion; (E) water: 1,000 to 50,000 parts by mass; (K) a water-based oil-resistant composition comprising a catalyst composition,
- the silicone emulsion (C) is (G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa ⁇ s or more at 25° C., which accounts for 5 to 60 mass% of component (C), and the total alkenyl value of component (G) (the number of moles of alkenyl groups
- the catalyst composition (K) is preferably an aqueous emulsion mixture of the components (F), (I) and (J), i.e., an emulsion in which water is the continuous phase.
- the content of component (F) in catalyst composition (K) is preferably 0.1 to 10 mass %, more preferably 0.2 to 5 mass %, and even more preferably 0.3 to 3 mass %.
- the surfactant (I) used in the catalyst composition (K) may be the same as those mentioned above.
- the surfactant (I) used in the catalyst composition (K) preferably contains a nonionic surfactant, similar to the surfactant used in emulsifying the components (G) and (H).
- the content of component (I) in the catalyst composition (K) is preferably 0.1 to 5 mass%, more preferably 0.2 to 3 mass%, and even more preferably 0.3 to 2 mass%. If the content of component (I) in the catalyst composition (K) is more than 5 mass%, the addition reaction may be inhibited, resulting in reduced oil resistance and water resistance, whereas if it is less than 0.1 mass%, stability may be reduced.
- the content of component (J) in catalyst composition (K) is preferably 10 to 90% by mass, more preferably 20 to 85% by mass, and even more preferably 30 to 80% by mass.
- component (J) in catalyst composition (K) is less than 10% by mass, component (F) may become difficult to disperse, and if it is more than 90% by mass, the stability of the emulsion over time may decrease.
- the (K) catalyst composition may contain, in addition to the above-mentioned (F), (I), and (J), components that may be contained in each of the silicone emulsions of the above-mentioned (B), (C), and (D) components.
- the aqueous oil-resistant composition of the present invention may further contain preservatives, defoamers, fragrances, thickeners, antioxidants, rust inhibitors, pigments, fillers, organic powders, inorganic powders, etc., within the range not impairing the effects of the present invention.
- the amounts of these substances are selected from the appropriate amounts for each.
- each component of the aqueous oil-proofing composition of the present invention is preferably composed only of compounds included in the positive list prescribed by the Ministry of Health, Labor and Welfare and the Japan Paper Association (Article 18, paragraph 3 of the revised Food Sanitation Act and Notification No. 370, the positive list of chemical substances related to paper and paperboard intended to come into contact with food).
- the aqueous oil-resistant composition ⁇ 1> of the present invention can be produced by mixing (A) a cellulose-based resin, (B) an addition-curable silicone emulsion, (E) water, and (F) a platinum group metal catalyst.
- a preferred method for producing the aqueous oil-resistant composition ⁇ 1> is as follows: Examples of such a method include a method having (Step 1) a step of mixing and emulsifying the components (G), (H), (I), and (J) to prepare an addition-curable silicone emulsion (B), and (Step 2) a step of mixing the components (A), (E), and (F) with the addition-curable silicone emulsion (B) prepared in (Step 1) above.
- a more preferable method for producing the aqueous oil-resistant composition ⁇ 1> is as follows: Examples of the method include a method having the steps of: (Step 1) mixing and emulsifying components (G), (H), (I), and (J) to prepare an addition curing type silicone emulsion (B); (Step 2-1) mixing components (A) and (E) to prepare an aqueous solution of component (A); (Step 2-2) mixing components (F), (I), and (J) to prepare a catalyst composition (K); and (Step 2-3) mixing the addition curing type silicone emulsion (B) prepared in (Step 1) above, the aqueous solution of component (A) prepared in (Step 2-1) above, and the catalyst composition (K) prepared in (Step 2-2) above.
- the aqueous oil-resistant composition ⁇ 2> of the present invention can be produced by mixing (A) a cellulose-based resin, (C) a silicone emulsion, (D) a silicone emulsion, (E) water, and (F) a platinum group metal catalyst.
- a preferred method for producing the aqueous oil-resistant composition ⁇ 2> is as follows: Examples of the method include a method having a step of (Step 1') mixing and emulsifying components (G), (I), and (J) to prepare a silicone emulsion (C); (Step 1'') mixing and emulsifying components (H), (I), and (J) to prepare a silicone emulsion (D); and (Step 2') mixing components (A), (E), and (F) with the silicone emulsion (C) prepared in (Step 1') above and the silicone emulsion (D) prepared in (Step 1'') above.
- a more preferable method for producing the aqueous oil-resistant composition ⁇ 2> is as follows: Examples of the method include a method having a step of: (Step 1') mixing and emulsifying components (G), (I), and (J) to prepare a silicone emulsion (C); (Step 1''); mixing and emulsifying components (H), (I), and (J) to prepare a silicone emulsion (D); (Step 2'-1) mixing components (A) and (E) to prepare an aqueous solution of component (A); (Step 2'-2) mixing components (F), (I), and (J) to prepare a catalyst composition (K); and (Step 2'-3) mixing the silicone emulsion (C) prepared in (Step 1'), the silicone emulsion (D) prepared in (Step 1''), the aqueous solution of component (A) prepared in (Step 2'-1), and the catalyst composition (K) prepared in (Step 2'-2).
- Step 1 Preparation of (B) Addition-Cure Silicone Emulsion Component (B) can be produced by a known method, for example by mixing predetermined amounts of components (G), (H), and (I) with a portion of water (J) using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsifying by a phase inversion method, and diluting by adding the remainder of water (J).
- a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsifying by a phase inversion method, and diluting by adding the remainder of water (J).
- Step 1' Preparation of (C) Silicone Emulsion Component (C) can be produced by a known method, for example, by mixing predetermined amounts of components (G) and (I) with a portion of water (J) using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsifying by a phase inversion method, and diluting by adding the remainder of water (J).
- a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer
- emulsifying by a phase inversion method emulsifying by a phase inversion method
- diluting by adding the remainder of water (J).
- the components (A), (F), the water-soluble resin acting as the emulsifying aid described above, and other components such as a catalyst activity inhibitor may each be mixed in a predetermined amount.
- Step 1′′ Preparation of (D) Silicone Emulsion Component (D) can be produced by known methods. For example, a method can be used in which predetermined amounts of components (H) and (I) above and a portion of water (J) are mixed using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsified by a phase inversion method, and then diluted by adding the remainder of water (J).
- a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsified by a phase inversion method, and then diluted by adding the remainder of water (J).
- the components (A), (F), the water-soluble resin acting as the emulsifying aid described above, and other components such as a catalyst activity inhibitor may each be mixed in a predetermined amount.
- Step 2 Mixing components (A), (E), and (F) with component (B)
- Step 2' Mixing components (A), (E), and (F) with component (C) and component (D)
- each component only needs to be mixed uniformly, and each component may be mixed using a known mixing device. From the viewpoint of emulsion stability, mixing is preferably performed at 10 to 30°C.
- Step 2-1) and (Step 2'-1) Preparation of an Aqueous Solution of Component (A)
- Step 2-1) and (Step 2'-1) are steps of dissolving component (A) in water (E) to obtain an aqueous solution of a desired concentration.
- the cellulose-based resin (A) is dissolved in water (E) before mixing with other components, and the mixture of component (A) and component (E) is mixed with the other components.
- the concentration of component (A) in the aqueous solution of component (A) obtained in this step is preferably 0.5 to 10 mass%.
- Step 2-2 (Step 2'-2) Preparation of (K) Catalyst Composition
- the component (F) may be mixed during the production of the addition-curable silicone emulsion (B), it is preferable to mix the component (F), the surfactant (I) and water (J) prior to mixing with the other components, and then mix this mixture with the other components to form the (K) catalyst composition.
- the catalyst composition (K) may be produced using an apparatus capable of mixing the components. A method in which the components are mixed using an agitation apparatus capable of high shear, such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, and then emulsified by a phase inversion method to form an emulsion is preferred.
- Step 2-3 Mixing the component (B), an aqueous solution of the component (A), and the component (K) (Step 2'-3)
- Mixing the component (C), the component (D), an aqueous solution of the component (A), and the component (K) (Step 2-3) is preferably carried out immediately before using the aqueous oil-proofing composition ⁇ 1> (for example, immediately before applying it to a paper substrate).
- (Step 2'-3) is preferably carried out immediately before using the aqueous oil-proofing composition ⁇ 2> (for example, immediately before applying it to a paper substrate).
- the aqueous oil-proofing composition of the present invention can be suitably used to impart oil resistance and water resistance to paper substrates.
- the method for treating paper to be oil-resistant may be an internal treatment method in which the aqueous oil-resistant composition of the present invention is added to a pulp slurry, or an external treatment method in which the aqueous oil-resistant composition of the present invention is coated on a paper substrate after papermaking, or the paper substrate after papermaking is impregnated with the aqueous oil-resistant composition of the present invention and dried.
- paper base materials include those made on various papermaking machines using chemical pulps such as hardwood pulp and softwood pulp, mechanical pulps such as groundwood pulp and thermomechanical pulp, and recycled paper pulp. Specific examples include bleached kraft paper, unbleached kraft paper, fine paper, medium quality paper, lightly coated paper, coated paper, one-sided gloss paper, processed base paper, paperboard, white paperboard, liner, semi-glassine paper, glassine paper, and parchment paper.
- the pulp may also contain pH adjusters, sizing agents, paper strength agents, wet strength agents, retention improvers, drainage improvers, dyes, defoamers, fillers, etc.
- the method for applying the aqueous oil-resistant agent composition is preferably a method of applying the composition to a paper substrate by external addition.
- Examples of the method include a method of applying the composition using a bar coater, a knife coater, a size press coater, a roll coater, a reverse roll coater, an air knife coater, a calendar, a gate roll coater, a blade coater, a curtain coater, a gravure coater, a rod metering coater, a two-roll size press, or the like.
- the aqueous oil-resistant composition penetrates into the interior of the paper base material, rather than coating the aqueous oil-resistant composition only on the surface of the paper base material, and it is particularly preferable to use a pond-type size press for impregnation treatment.
- the amount of the aqueous oil-resistant composition (solid content after drying) is not particularly limited, but is preferably about 0.1 to 10 g/m 2 , more preferably about 0.5 to 3 g/m 2 , and even more preferably about 0.5 to 2 g/m 2. If the amount of the aqueous oil-resistant composition is within the above range, excellent oil resistance and air permeability are obtained, which is preferable.
- the paper substrate is heat-treated to dry the water-based oil-resistant composition.
- heat sources include hot air dryers, infrared heaters, and rotary dryers. Drying conditions include a temperature of preferably 80 to 180°C, more preferably 100 to 150°C, and even more preferably 120 to 150°C. From the viewpoints of productivity and the addition reaction of the water-based oil-resistant composition, the drying time is preferably 0.1 to 180 minutes, more preferably 1 to 30 minutes, and even more preferably 2 to 5 minutes.
- the air permeability of the grease-resistant paper of the present invention is the Oken air permeability measured in accordance with JAPAN TAPPI Paper and Pulp Test Method No. 5-2:2000.
- the air permeability of the grease-resistant paper is not particularly limited as it depends on the paper base material and coating method, but is preferably 1000 seconds or less, more preferably 500 seconds or less, and even more preferably 5 to 300 seconds. There is no lower limit to the air permeability of the grease-resistant paper, but it can be set to, for example, 5 seconds. It is preferable for the air permeability of the grease-resistant paper to be 1000 seconds or less, since this does not reduce the flavor or storage stability of food packaged using the grease-resistant paper.
- the present invention will be specifically described below using examples and comparative examples, but the present invention is not limited to these.
- the viscosities of the component (A) and the PVA emulsification aid given below are all values measured using a BM type viscometer at 20° C.
- the viscosities of the component (G) given below are all values measured using a B type rotational viscometer at 25° C.
- the vinyl value is a value calculated from the iodine value obtained by measurement using the Hanus method in accordance with JIS K 0070. In the following, Me and Vi represent a methyl group and a vinyl group, respectively.
- Component (F) (F-1) Platinum (0)-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex
- catalyst composition (K) [Preparation Example 17] The catalyst composition was mixed with water and emulsified so that the catalyst composition contained 0.4 mass % of (F-1) and 0.2 mass % of (I-2), to obtain a platinum catalyst emulsion composition (K-1).
- Examples 2 to 19 Comparative Examples 1 to 4
- aqueous oil-resistant compositions were prepared according to the formulations shown in Tables 1 to 3 below, and paper substrates were treated with the compositions to obtain oil-resistant papers.
- Example 20 In the same manner as in Example 1, 2,000 parts by mass of a 5% aqueous solution of cellulose resin (A-1), 425.8 parts by mass of organopolysiloxane-containing silicone emulsion (C-1) with a silicone content of 40% and an alkenyl group, 157.5 parts by mass of organohydrogenpolysiloxane-containing silicone emulsion (D-1) with a silicone content of 40%, and 16.7 parts by mass of platinum catalyst emulsion (K-1) (85 ppm platinum weight relative to silicone content) were added and thoroughly mixed to obtain a water-based oil-resistant composition.
- a paper substrate was treated in the same manner as in Example 1 using the prepared water-based oil-resistant composition to obtain grease-resistant paper.
- Air permeability was measured according to JAPAN TAPPI Paper and Pulp Test Method No. 5-2: 2000.
- the test machine used was an Oken air permeability tester (model: 2040-C) manufactured by Kumagai Riki Kogyo Co., Ltd., and the air permeability was calculated as the average value of three different points.
- the grease-resistant paper obtained by impregnation with the aqueous grease-resistant composition of the present invention possesses the respective advantages of the cellulose-based resin and the silicone emulsion, and has excellent oil resistance and water resistance, an air permeability of 30 seconds or less, and thus has appropriate air permeability for grease-resistant paper for food use. It was also found that there was no significant difference in the performance of the resulting grease-resistant paper whether the silicone emulsion contained the (G) and (H) components in the same emulsion (Examples 1 to 19) or in different emulsions (Example 20).
- the alkenyl value of component (G) is important, and it has been observed that as the alkenyl value of the entire component (G) contained in the composition decreases, the oil resistance tends to decrease.
- Example 5 Compared to the results of Example 7, which is also shown as an example of the composition of the present invention, the composition of Patent Document 5 (Comparative Example 5) did not exhibit oil resistance.
- the composition was applied to the surface of a paper substrate containing a filler, and then dried to form a hardened film on the surface of the paper substrate, thereby imparting oil resistance, but it was suggested that when the composition is impregnated into the interior of the paper substrate to exhibit oil resistance, the alkenyl value (vinyl value) of the total of the (G) components in the composition is important.
- the grease-resistant paper of the present invention has high oil resistance, water resistance, and air permeability because the cellulose resin, which has an affinity with paper, and the water-resistant, air-permeable organopolysiloxane are dispersed and physically entangled inside the paper.
- the crosslink density of the organopolysiloxane is important, and it is necessary to use an alkenyl-group-containing organopolysiloxane with a high alkenyl value.
- Oil-resistant paper treated with the aqueous oil-resistant composition of the present invention is able to achieve both oil resistance, water resistance, and air permeability. Therefore, the grease-resistant paper of the present invention can be suitably used as packaging paper, packaging containers, or food trays for cooked foods such as fast food, fried foods, and baked foods that contain a lot of oil and water.
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Abstract
Description
本発明は、水系耐油剤組成物、水系耐油剤組成物の製造方法、紙の耐油処理方法及び耐油紙に関する。 The present invention relates to an aqueous oil-resistant composition, a method for producing an aqueous oil-resistant composition, an oil-resistant treatment method for paper, and oil-resistant paper.
油分や水分を多く含むファストフード、揚げ物、焼き物といった調理済の食品等に使用する包装用紙、包装容器、あるいは食品トレイ等の紙製敷物は、食品の油分や水分が浸透して周囲を汚さないように耐油性及び耐水性が付与されている。 Paper wrapping, packaging containers, and food trays used for cooked foods such as fast food, fried foods, and baked foods that contain a lot of oil and moisture are made oil- and water-resistant to prevent the oil and moisture from the food from penetrating and staining the surrounding area.
食品用耐油紙又は耐油容器には、紙基材の片面にポリエチレンフィルムをラミネートしたポリエチレンラミネート紙が使用されてきたが、ポリエチレンラミネート紙は透気性が低く、食品の風味や保存安定性の低下を招きやすいことや再生時にポリエチレンフィルムの除去が困難であり、再生利用性に劣るという問題がある。脱プラスチックへの動きも強く、ポリエチレンラミネートを用いない耐油紙の開発が望まれている。
また、従来、紙に耐油性及び耐水性を付与するためにフッ素樹脂系耐油剤が汎用されており、例えば、紙基材表面にフッ素樹脂系耐油剤をコーティングして耐油層を設ける方法、紙基材にフッ素樹脂系耐油剤を含浸する方法もしくはパルプスラリーにフッ素樹脂系耐油剤を内添する方法等が採られている。しかし、フッ素樹脂系耐油剤は難分解性や生物蓄積性から、健康面、環境面で好ましくなく、近年ではフッ素系樹脂を含まない耐油剤(非フッ素樹脂系耐油剤)が要求されている。
For grease-resistant paper or grease-resistant containers for food, polyethylene-laminated paper, which has a polyethylene film laminated on one side of a paper base material, has been used, but polyethylene-laminated paper has problems such as low air permeability, which can lead to a deterioration in the flavor and storage stability of food, and poor recyclability because the polyethylene film is difficult to remove when recycling. There is also a strong movement away from plastics, and there is a demand for the development of grease-resistant paper that does not use polyethylene lamination.
Conventionally, fluororesin-based oil-proofing agents have been widely used to impart oil resistance and water resistance to paper, and examples of such methods include a method of coating the surface of a paper base material with a fluororesin-based oil-proofing agent to provide an oil-resistant layer, a method of impregnating a paper base material with a fluororesin-based oil-proofing agent, or a method of adding a fluororesin-based oil-proofing agent to a pulp slurry, etc. However, fluororesin-based oil-proofing agents are undesirable from the standpoint of health and the environment due to their difficulty in decomposing and bioaccumulating, and in recent years, there has been a demand for oil-proofing agents that do not contain fluororesin (non-fluororesin-based oil-proofing agents).
そこで、非フッ素樹脂系耐油剤として、例えば、ポリビニルアルコール(PVA)系樹脂や多糖類等の皮膜を形成する親水性樹脂が広く使用され、優れた耐油性が得られることが知られている。例えば、特許文献1には、PVA系樹脂とシリコーン系エマルジョンとを含む組成物を表面に塗工した耐油紙が開示されている。また、特許文献2、3、4のようなアクリル系やパラフィンワックス系エマルジョンも優れた耐油性を持つことが知られている。さらに、特許文献5には、シリコーン系エマルジョン、セルロース系樹脂及びカルボン酸を含む撥水撥油組成物が記載されている。 Therefore, hydrophilic resins that form films, such as polyvinyl alcohol (PVA) resins and polysaccharides, are widely used as non-fluorine resin-based oil-resistant agents, and are known to provide excellent oil resistance. For example, Patent Document 1 discloses oil-resistant paper whose surface is coated with a composition containing a PVA resin and a silicone emulsion. In addition, acrylic and paraffin wax emulsions such as those in Patent Documents 2, 3, and 4 are also known to have excellent oil resistance. Furthermore, Patent Document 5 describes a water- and oil-repellent composition that contains a silicone emulsion, a cellulose resin, and a carboxylic acid.
しかしながら、非フッ素樹脂系耐油剤の場合、油脂成分のしみ出しを防止しながら耐油性を発現させるため、基材を高密度にするか、目止め剤や耐油剤の量を多く使用する必要がある。そうすると、耐油性が高まる一方、透気性が不十分となり、食品の風味や保存安定性の低下を招きやすくなる。例えば、特許文献1及び5に記載の組成物を紙基材に適用して耐油性及び耐水性を付与するためには、皮膜を形成する組成物を紙基材の表面に塗工しているだけでなく、紙基材に目止め剤が必要であり、得られる耐油紙の透気性が低下するといった懸念がある。特許文献2、3、4に記載の耐油紙では透気性は確認されているものの、耐油剤の塗布量が多く、透気度がいずれも100秒以上とフッ素樹脂系耐油剤には及ばないものであった。
このように、非フッ素樹脂系耐油剤を用いて、高い耐油性と高い透気性を併せ持つことができる耐油紙はいまだ開発されておらず、この点について改善の余地があるのが実情であった。
従って、本発明は、高い耐油性及び高い透気性を有する耐油紙を得ることが可能な耐油剤組成物であって、含有する成分がフッ素系樹脂及び有機溶剤を含有せず、健康面及び環境面にも配慮された非フッ素樹脂系の水系耐油剤組成物を提供することを目的とする。
However, in the case of non-fluororesin-based oil-resistant agents, in order to develop oil resistance while preventing the seepage of oil and fat components, it is necessary to make the substrate dense or to use a large amount of a filler or oil-resistant agent. In this case, while the oil resistance is increased, the air permeability becomes insufficient, which is likely to lead to a decrease in the flavor and storage stability of food. For example, in order to impart oil resistance and water resistance by applying the compositions described in Patent Documents 1 and 5 to a paper substrate, not only is a film-forming composition coated on the surface of the paper substrate, but a filler is also required for the paper substrate, and there is a concern that the air permeability of the resulting grease-resistant paper will decrease. Although the grease-resistant papers described in Patent Documents 2, 3, and 4 have confirmed air permeability, the amount of oil-resistant agent applied is large, and the air permeability is 100 seconds or more in all cases, which is not as good as that of a fluororesin-based oil-resistant agent.
As described above, no greaseproof paper that uses a non-fluororesin-based greaseproofing agent and has both high oil resistance and high air permeability has yet been developed, and there is still room for improvement in this regard.
Therefore, an object of the present invention is to provide an oil-resistant composition capable of producing oil-resistant paper having high oil resistance and high air permeability, which is a non-fluorine resin-based water-based oil-resistant composition containing components that do not contain fluorine resins or organic solvents and that takes into consideration health and environmental aspects.
本発明者らは、上記目的を達成するため鋭意研究を重ねた結果、下記水系耐油剤組成物が上記課題を達成できることを見出し、本発明を成すに至った。
すなわち、本発明は下記の耐油剤組成物等を提供するものである。
Means of the Invention The present inventors have conducted extensive research to achieve the above object and have found that the following aqueous oil-resistant agent composition can achieve the above object, thereby completing the present invention.
That is, the present invention provides the following oil-resistant agent composition, etc.
[1]
下記(A)、(B)、(E)及び(F)成分:
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(B)付加硬化型シリコーンエマルジョン:10~10,000質量部
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を含む水系耐油剤組成物であって、
上記(B)付加硬化型シリコーンエマルジョンが、
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(B)成分中5~40質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である、
(H)ケイ素原子に結合した水素原子(SiH基)を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(G)成分中のアルケニル基のモル数に対して(H)成分中のSiH基のモル数が1~5倍に相当する質量%、
(I)界面活性剤:(B)成分中0.1~10質量%及び
(J)水:(B)成分中10~90質量%
を含むものである、水系耐油剤組成物。
[2]
下記(A)、(C)、(D)、(E)及び(F)成分:
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(C)シリコーンエマルジョン:5~5,000質量部
(D)シリコーンエマルジョン
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を含む水系耐油剤組成物であって、
上記(C)シリコーンエマルジョンが、
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(C)成分中5~60質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である、
(I)界面活性剤:(C)成分中0.1~10質量%及び
(J)水:(C)成分中10~90質量%
を含むものであり、
上記(D)シリコーンエマルジョンが、
(H)ケイ素原子に結合した水素原子を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(D)成分中5~60質量%、
(I)界面活性剤:(D)成分中0.1~10質量%及び
(J)水:(D)成分中10~90質量%
を含むものであり、組成物中の(D)成分の含有量が、(D)成分中の(H)成分のSiH基のモル数が、(C)成分中の(G)成分のアルケニル基のモル数の1~5倍に相当する量である、水系耐油剤組成物。
[3]
(A)成分であるセルロース系樹脂が、セルロースのグルコース環単位当り0.5~2.5個の水酸基をアルコキシ基に置換したセルロースエーテル類である[1]又は[2]に記載の水系耐油剤組成物。
[4]
(G)成分が、両末端にのみアルケニル基を含有する直鎖状のオルガノポリシロキサンと、側鎖及び両末端にアルケニル基を含有する直鎖状のオルガノポリシロキサンとの少なくとも2種を含む[1]~[3]のいずれか1項に記載の水系耐油剤組成物。
[5]
(G)成分が、下記平均組成式(1-1)で示される直鎖状のアルケニル基含有オルガノポリシロキサンである[1]~[4]のいずれか1項に記載の水系耐油剤組成物。
[6]
(H)成分のケイ素原子に結合する水素原子及びケイ素原子に結合する基の合計個数に対するケイ素原子に結合する水素原子の合計個数の割合が15~50%である[1]~[5]のいずれか1項に記載の水系耐油剤組成物。
[7]
(B)成分のシリコーンエマルジョンが、さらにポリビニルアルコール(PVA)系樹脂を、(B)成分中0.5~10質量%含むものである[1]及び[3]~[6]のいずれか1項に水系耐油剤組成物。
[8]
(C)成分のシリコーンエマルジョン及び(D)成分のシリコーンエマルジョンの少なくとも一方が、さらにポリビニルアルコール(PVA)系樹脂を、(C)成分中又は(D)成分中0.5~10質量%含むものである[2]~[6]のいずれか1項に記載の水系耐油剤組成物。
[9]
(G)成分及び(H)成分の合計質量が、(A)成分100質量部に対し、60~2000質量部である[1]~[8]のいずれか1項に記載の水系耐油剤組成物。
[10]
[1]、[3]~[7]及び[9]のいずれか1項に記載の水系耐油剤組成物の製造方法であって、
(工程1)下記(G)、(H)、(I)及び(J)成分を混合、乳化し、(B)付加硬化型シリコーンエマルジョンを調製する工程
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(B)成分中5~40質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である
(H)ケイ素原子に結合した水素原子(SiH基)を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(G)成分中のアルケニル基のモル数に対して(H)成分中のSiH基のモル数が1~5倍に相当する質量%
(I)界面活性剤:(B)成分中0.1~10質量%
(J)水:(B)成分中10~90質量%
並びに
(工程2)下記(A)、(E)及び(F)成分と、上記(工程1)で調製した(B)付加硬化型シリコーンエマルジョン10~10,000質量部とを混合する工程
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を有する、水系耐油剤組成物の製造方法。
[11]
[2]~[6]、[8]及び[9]のいずれか1項に記載の水系耐油剤組成物の製造方法であって、
(工程1’)下記(G)、(I)及び(J)成分を混合、乳化し、(C)シリコーンエマルジョンを調製する工程
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(C)成分中5~60質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である
(I)界面活性剤:(C)成分中0.1~10質量%
(J)水:(C)成分中10~90質量%
(工程1’’)下記(H)、(I)及び(J)成分を混合、乳化し、(D)シリコーンエマルジョンを調製する工程
(H)ケイ素原子に結合した水素原子を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(D)成分中5~60質量%
(I)界面活性剤:(D)成分中0.1~10質量%
(J)水:(D)成分中10~90質量%
並びに
(工程2’)下記(A)、(E)及び(F)成分と、上記(工程1’)で調製した(C)シリコーンエマルジョン5~5,000質量部と、上記(工程1’’)で調製した(D)シリコーンエマルジョン(D)成分中の(H)成分のSiH基のモル数が、(C)成分中の(G)成分のアルケニル基のモル数の1~5倍に相当する量とを混合する工程
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を有する、水系耐油剤組成物の製造方法。
[12]
[1]~[9]のいずれか1項に記載の水系耐油剤組成物を、パルプスラリーに内添処理又は紙基材に外添処理する、紙の耐油処理方法。
[13]
JAPAN TAPPI 紙パルプ試験方法 No.5-2:2000に準じて測定した王研式透気度による透気度が1,000秒以下である、[1]~[9]のいずれか1項に記載の水系耐油剤組成物により処理された耐油紙。
[1]
The following components (A), (B), (E) and (F):
(A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (B) 10 to 10,000 parts by mass of an addition-curing silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst,
The addition curing silicone emulsion (B) is
(G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C., which accounts for 5 to 40 mass% of component (B), and the total alkenyl value of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g;
(H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule: mass% corresponding to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G);
(I) Surfactant: 0.1 to 10% by mass in component (B) and (J) Water: 10 to 90% by mass in component (B)
The water-based oil-resistant composition comprises:
[2]
The following components (A), (C), (D), (E) and (F):
(A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (C) 5 to 5,000 parts by mass of a silicone emulsion; (D) 1,000 to 50,000 parts by mass of a silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst,
The silicone emulsion (C) is
(G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C., which accounts for 5 to 60 mass% of component (C), and the total alkenyl value of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g;
(I) Surfactant: 0.1 to 10% by mass in component (C) and (J) Water: 10 to 90% by mass in component (C)
and
The silicone emulsion (D) is
(H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms per molecule: 5 to 60 mass% of component (D);
(I) Surfactant: 0.1 to 10% by mass in component (D) and (J) Water: 10 to 90% by mass in component (D)
wherein the content of component (D) in the composition is an amount in which the number of moles of SiH groups of component (H) in component (D) corresponds to 1 to 5 times the number of moles of alkenyl groups of component (G) in component (C).
[3]
The aqueous oil-resistant composition according to [1] or [2], wherein the cellulose-based resin as component (A) is a cellulose ether in which 0.5 to 2.5 hydroxyl groups per glucose ring unit of cellulose are substituted with alkoxy groups.
[4]
The aqueous oil-resistant composition according to any one of [1] to [3], wherein the component (G) contains at least two types of linear organopolysiloxanes: a linear organopolysiloxane containing alkenyl groups only at both ends; and a linear organopolysiloxane containing alkenyl groups in a side chain and at both ends.
[5]
The aqueous oil-resistant composition according to any one of [1] to [4], wherein the component (G) is a linear alkenyl-containing organopolysiloxane represented by the following average composition formula (1-1):
[6]
The aqueous oil-resistant composition according to any one of [1] to [5], wherein the ratio of the total number of hydrogen atoms bonded to silicon atoms in component (H) to the total number of hydrogen atoms bonded to silicon atoms and groups bonded to silicon atoms is 15 to 50%.
[7]
The aqueous oil-resistant composition according to any one of [1] and [3] to [6], wherein the silicone emulsion of the component (B) further contains a polyvinyl alcohol (PVA)-based resin in an amount of 0.5 to 10 mass% in the component (B).
[8]
The aqueous oil-resistant agent composition according to any one of [2] to [6], wherein at least one of the silicone emulsion of the component (C) and the silicone emulsion of the component (D) further contains a polyvinyl alcohol (PVA)-based resin in an amount of 0.5 to 10 mass% in the component (C) or the component (D).
[9]
The aqueous oil resistant composition according to any one of [1] to [8], wherein the total mass of the component (G) and the component (H) is 60 to 2000 parts by mass per 100 parts by mass of the component (A).
[10]
A method for producing the aqueous oil-resistant composition according to any one of [1], [3] to [7], and [9], comprising the steps of:
(Step 1) A step of preparing an addition-curable silicone emulsion (B) by mixing and emulsifying the following components (G), (H), (I), and (J): (G) an alkenyl-group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25°C: (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule, which accounts for 5 to 40% by mass of component (B) and has an alkenyl value of component (G) in total (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) of greater than 0.1 mol/100 g: (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule, which corresponds to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G);
(I) Surfactant: 0.1 to 10% by mass in component (B)
(J) Water: 10 to 90% by mass in component (B)
and (Step 2) mixing the following components (A), (E), and (F) with 10 to 10,000 parts by mass of the addition-curable silicone emulsion (B) prepared in (Step 1) above, comprising: (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s as a 2% aqueous solution at 20°C; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst.
[11]
A method for producing the aqueous oil-resistant composition according to any one of [2] to [6], [8] and [9], comprising the steps of:
(Step 1') A step of preparing a silicone emulsion (C) by mixing and emulsifying the following components (G), (I), and (J): (G) an alkenyl-group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C.: 5 to 60 mass% of component (C), and (I) a surfactant in which the alkenyl value of component (G) in total (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g: 0.1 to 10 mass% of component (C).
(J) Water: 10 to 90% by mass in component (C)
(Step 1″) A step of preparing a silicone emulsion (D) by mixing and emulsifying the following components (H), (I), and (J): (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms per molecule: 5 to 60% by mass of component (D);
(I) Surfactant: 0.1 to 10% by weight of component (D)
(J) Water: 10 to 90% by mass in component (D)
and (Step 2') a process for producing an aqueous oil resistant composition comprising the following components (A), (E) and (F): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa s as a 2% aqueous solution at 20°C; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst.
[12]
A method for treating oil resistance of paper, comprising adding the aqueous oil-proofing agent composition according to any one of [1] to [9] to a pulp slurry for internal treatment or to a paper substrate for external treatment.
[13]
[1]-[9], wherein the air permeability according to Oken air permeability measured in accordance with JAPAN TAPPI Paper and Pulp Testing Method No. 5-2:2000 is 1,000 seconds or less.
本発明は紙との親和性に優れたセルロース系樹脂と、耐水性や透気性の良好なシリコーンとを組み合わせて、両方の材料の利点を両立させたものであり、本発明の特定の構造を有する材料を特定の条件で組み合わせた組成物を紙基材に処理し、硬化をすることで、耐油性及び耐水性に優れ、高い透気性を有する耐油紙を得ることができる。
そして、本発明の耐油紙は、透気性が高いことにより、食品を包装した際に、食品の風味を損なわずに油染みを防ぐことができる。
さらに、本発明の水系耐油剤組成物に含まれるセルロース系樹脂及びシリコーンは、両者ともに環境に対する安全性が高く無害な材料であり、有機フッ素化合物の代替えとして好適に利用できる。また、本発明の水系耐油剤組成物は有機溶剤を含有しないため、有機溶剤使用による環境問題や生体危険性などの不利益を回避できる。本発明の組成物で処理された紙基材は、リサイクルが容易で、環境負荷の小さい製品となり、フッ素化合物に由来する有害性や環境問題を解決できる。
The present invention combines a cellulose-based resin, which has excellent affinity with paper, with a silicone, which has good water resistance and air permeability, thereby achieving the advantages of both materials. By treating a paper base material with a composition that combines materials having a specific structure of the present invention under specific conditions and then curing it, it is possible to obtain grease-resistant paper that has excellent oil and water resistance and high air permeability.
Furthermore, the greaseproof paper of the present invention has high air permeability, so when food is wrapped in it, it can prevent oil stains without impairing the flavor of the food.
Furthermore, the cellulose resin and silicone contained in the aqueous oil-resistant agent composition of the present invention are both environmentally safe and harmless materials, and can be suitably used as substitutes for organic fluorine compounds. In addition, since the aqueous oil-resistant agent composition of the present invention does not contain an organic solvent, it is possible to avoid disadvantages such as environmental problems and biological hazards caused by the use of organic solvents. Paper substrates treated with the composition of the present invention are easily recycled and become products with low environmental impact, and can solve the harmfulness and environmental problems caused by fluorine compounds.
[水系耐油剤組成物]
以下、本発明の水系耐油剤組成物についてより詳細に説明する。なお、本明細書において、特に記載がない限り「%」は質量基準の割合を示す。
[Water-based oil-resistant composition]
The aqueous oil-resistant composition of the present invention will be described in more detail below. In this specification, "%" indicates a percentage by mass unless otherwise specified.
(A)セルロース系樹脂
(A)成分のセルロース系樹脂は、セルロース分子に含まれる水酸基に、化学修飾によって異なる置換基を導入した化合物である。
セルロース系樹脂は、2%水溶液の20℃での粘度が2~10,000mPa・sであり、好ましくは10~8,000mPa・s、より好ましくは20~4,000mPa・sである。2%水溶液の20℃での粘度が2mPa・s未満では耐油性が不足してしまい、10,000mPa・sを超えると組成物の塗工性が悪くなってしまう。20℃における粘度は、20℃におけるBM型粘度計(例えば、東京計器社製)により測定した値である。なお、粘度に応じてローター、回転数及び回転時間は、常法に基づき適宜選定する(以下同様)。
(A) Cellulosic Resin The cellulose resin of component (A) is a compound in which different substituents are introduced into the hydroxyl groups contained in the cellulose molecule by chemical modification.
The viscosity of the cellulose resin in a 2% aqueous solution at 20°C is 2 to 10,000 mPa·s, preferably 10 to 8,000 mPa·s, and more preferably 20 to 4,000 mPa·s. If the viscosity of the 2% aqueous solution at 20°C is less than 2 mPa·s, the oil resistance is insufficient, and if it exceeds 10,000 mPa·s, the coatability of the composition is poor. The viscosity at 20°C is a value measured with a BM type viscometer (for example, manufactured by Tokyo Keiki Co., Ltd.) at 20°C. The rotor, rotation speed, and rotation time are appropriately selected according to the viscosity based on the usual method (same below).
本発明に好適に使用されるセルロース系樹脂は、セルロースの水酸基をエーテル化剤と反応させることにより置換したセルロースエーテル類;エステル化したセルロースエステル類が好ましく、特にセルロースエーテル類が好ましい。これらのセルロースエーテル類は食品添加物、医薬品、化粧品原料として認可されているものが多く、人体に対して無害であるばかりか、緩やかな生分解性を有しており環境にも極めて優しい材料として知られている。 Cellulose-based resins suitable for use in the present invention are cellulose ethers in which the hydroxyl groups of cellulose are substituted by reacting with an etherifying agent; esterified cellulose esters are preferred, with cellulose ethers being particularly preferred. Many of these cellulose ethers are approved as food additives, pharmaceuticals, and cosmetic ingredients, and are not only harmless to the human body, but are also known to be extremely environmentally friendly materials that are slowly biodegradable.
セルロースエーテル類としては、例えば、セルロースの水酸基をアルコキシ基で置換したアルキルセルロース(メチルセルロース、エチルセルロース等);セルロースの水酸基をヒドロキシアルコキシ基で置換したヒドロキシアルキルセルロース(ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース等);セルロースの水酸基をアルコキシ基及びヒドロキシアルコキシ基で置換したヒドロキシアルキルアルキルセルロース(ヒドロキシプロピルメチルセルロース等);セルロースの水酸基をカルボキシアルコキシ基で置換したカルボキシアルキルセルロース(カルボキシメチルセルロース等)等が挙げられる。好ましくはメチルセルロース、エチルセルロース、ヒドロキシプロピルメチルセルロースであり、より好ましくはメチルセルロースである。
セルロースエステル類としては、例えば、酢酸セルロース、酢酸フタル酸セルロース等が挙げられる。
Examples of cellulose ethers include alkyl celluloses in which the hydroxyl groups of cellulose are substituted with alkoxy groups (methyl cellulose, ethyl cellulose, etc.); hydroxyalkyl celluloses in which the hydroxyl groups of cellulose are substituted with hydroxyalkoxy groups (hydroxyethyl cellulose, hydroxypropyl cellulose, etc.); hydroxyalkyl alkyl celluloses in which the hydroxyl groups of cellulose are substituted with alkoxy groups and hydroxyalkoxy groups (hydroxypropyl methyl cellulose, etc.); carboxyalkyl celluloses in which the hydroxyl groups of cellulose are substituted with carboxyalkoxy groups (carboxymethyl cellulose, etc.), etc. Preferred are methyl cellulose, ethyl cellulose, and hydroxypropyl methyl cellulose, and more preferred is methyl cellulose.
Examples of cellulose esters include cellulose acetate and cellulose acetate phthalate.
セルロースエーテル類又はセルロースエステル類の置換度とは、セルロースのグルコース環単位当り、エーテル化剤又はエステル化剤により置換された水酸基の個数である。この置換度は0.5~2.5が好ましく、より好ましくは0.8~2.2、更に好ましくは1.0~2.0である。置換度が0.5未満では、水に対する溶解性が低く組成物を製造する作業性が悪くなる場合があり、置換度が2.5を超えると十分な耐油性を付与できない場合がある。
なお、セルロースエーテル又はセルロースエステル1分子中の水酸基が2種以上の置換基で置換されている場合、2種以上の置換基それぞれの置換度の合計の値が、0.5~2.5であることが好ましく、0.8~2.2であることがより好ましく、1.0~2.0であることが更に好ましい。
The degree of substitution of cellulose ethers or cellulose esters is the number of hydroxyl groups substituted by an etherifying agent or esterifying agent per glucose ring unit of cellulose. This degree of substitution is preferably 0.5 to 2.5, more preferably 0.8 to 2.2, and even more preferably 1.0 to 2.0. If the degree of substitution is less than 0.5, the solubility in water may be low, and the workability of producing the composition may be deteriorated, while if the degree of substitution exceeds 2.5, sufficient oil resistance may not be imparted.
In addition, when the hydroxyl groups in one molecule of cellulose ether or cellulose ester are substituted with two or more kinds of substituents, the total value of the degrees of substitution of the two or more kinds of substituents is preferably 0.5 to 2.5, more preferably 0.8 to 2.2, and even more preferably 1.0 to 2.0.
本発明には、一般に市販されているセルロースエーテル類を使用することができ、具体的には、METHOCEL、ETHOCEL(Dow Chemical社製)、NATROSOL(Hercules社製)、HECダイセル、CMCダイセル(ダイセル化学工業社製)、フジケミHEC(住友精化社製)、セロゲン(第一工業製薬社製)、メトローズ(信越化学工業社製)等が挙げられる。
(A)成分のセルロース系樹脂は、1種単独で用いても2種以上を併用してもよい。
In the present invention, commercially available cellulose ethers can be used. Specific examples of such cellulose ethers include METHOCEL, ETHOCEL (manufactured by Dow Chemical), NATROSOL (manufactured by Hercules), HEC Daicel, CMC Daicel (manufactured by Daicel Chemical Industries, Ltd.), Fujichemi HEC (manufactured by Sumitomo Seikagaku Co., Ltd.), Cellogen (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), and Metrose (manufactured by Shin-Etsu Chemical Co., Ltd.).
The cellulose-based resin of the component (A) may use one type alone, or two or more types in combination.
本発明の組成物中の(A)成分の含有量は、水を除く成分の総量に対して3~50質量%であることが好ましく、5~40質量%であることがより好ましい。
なお、水を除く成分の総量は、組成物中の(E)水並びに後記の(B)付加硬化型シリコーンエマルジョン、(C)シリコーンエマルジョン、(D)シリコーンエマルジョン及び(K)触媒組成物中の(J)水以外の各成分の合計量である。
The content of component (A) in the composition of the present invention is preferably from 3 to 50 mass %, and more preferably from 5 to 40 mass %, based on the total amount of components excluding water.
The total amount of components excluding water is the combined amount of (E) water in the composition, as well as (B) addition curable silicone emulsion, (C) silicone emulsion, (D) silicone emulsion, and (K) catalyst composition other than (J) water, which will be described below.
本発明の水系耐油剤組成物は、シリコーンエマルジョンとして、
〈1〉(B)付加硬化型シリコーンエマルジョン
又は
〈2〉(C)シリコーンエマルジョン及び(D)シリコーンエマルジョン
を含有する。
(B)付加硬化型シリコーンエマルジョンは、(G)アルケニル基含有オルガノポリシロキサン、(H)オルガノハイドロジェンポリシロキサン、(I)界面活性剤及び(J)水を含有する。
(C)シリコーンエマルジョンは、(G)アルケニル基含有オルガノポリシロキサン、(I)界面活性剤及び(J)水を含有する。
(D)シリコーンエマルジョンは、(H)オルガノハイドロジェンポリシロキサン、(I)界面活性剤及び(J)水を含有する。
(G)~(J)の各成分については後記する。
本明細書において、(B)付加硬化型シリコーンエマルジョンを含有する水系耐油剤組成物を「水系耐油剤組成物〈1〉」と記載し、(C)シリコーンエマルジョン及び(D)シリコーンエマルジョンを含有する水系耐油剤組成物を「水系耐油剤組成物〈2〉」と記載する場合がある。
(B)~(D)成分を得るための乳化は、一般的な乳化分散機を用いて行えばよい。乳化分散機としては、例えば、ホモディスパー等の高速回転遠心放射型撹拌機、ホモミキサー等の高速回転剪断型撹拌機、圧力式ホモジナイザー等の高圧噴射式乳化分散機、コロイドミル、超音波乳化機等が挙げられる。得られた(B)~(D)成分の各エマルジョンのレーザ回折/散乱式粒子径分布測定装置により測定した体積平均粒径は、50~10,000nmであることが好ましく、100~1,500nmであることがより好ましい。
The aqueous oil-resistant composition of the present invention comprises, as the silicone emulsion,
Contains <1> (B) an addition curing type silicone emulsion or <2> (C) a silicone emulsion and (D) a silicone emulsion.
(B) The addition-curable silicone emulsion contains (G) an alkenyl-containing organopolysiloxane, (H) an organohydrogenpolysiloxane, (I) a surfactant, and (J) water.
The (C) silicone emulsion contains (G) an alkenyl group-containing organopolysiloxane, (I) a surfactant, and (J) water.
The (D) silicone emulsion contains (H) an organohydrogenpolysiloxane, (I) a surfactant, and (J) water.
Components (G) to (J) will be described later.
In this specification, an aqueous oil-resistant composition containing the (B) addition curing type silicone emulsion may be referred to as an "aqueous oil-resistant composition <1>", and an aqueous oil-resistant composition containing the (C) silicone emulsion and the (D) silicone emulsion may be referred to as an "aqueous oil-resistant composition <2>".
The emulsification for obtaining the components (B) to (D) may be carried out using a general emulsifying disperser. Examples of the emulsifying disperser include a high-speed rotating centrifugal radiation type agitator such as a homodisper, a high-speed rotating shear type agitator such as a homomixer, a high-pressure jet type emulsifying disperser such as a pressure homogenizer, a colloid mill, and an ultrasonic emulsifying machine. The volume average particle size of each of the obtained emulsions of the components (B) to (D) measured by a laser diffraction/scattering type particle size distribution measuring device is preferably 50 to 10,000 nm, and more preferably 100 to 1,500 nm.
(B)付加硬化型シリコーンエマルジョン
(B)成分の配合量は、(A)成分100質量部に対して10~10,000質量部であり、好ましくは100~4,000質量部、更に好ましくは250~2,000質量部である。(B)成分の配合量が、(A)成分100質量部に対して10質量部より少ない場合は耐水性が不足し、10,000質量部より多い場合は耐油性が不足する。
(B) Addition-curable silicone emulsion The amount of component (B) is 10 to 10,000 parts by mass, preferably 100 to 4,000 parts by mass, and more preferably 250 to 2,000 parts by mass, per 100 parts by mass of component (A). If the amount of component (B) is less than 10 parts by mass per 100 parts by mass of component (A), water resistance will be insufficient, and if it exceeds 10,000 parts by mass, oil resistance will be insufficient.
(B)成分中の(G)成分の含有割合は5~40質量%であり、好ましくは10~35質量%、更に好ましくは15~30質量%である。(B)成分中の(G)成分の含有割合が上記の範囲外である場合は耐油性及び耐水性が低くなる。 The content of component (G) in component (B) is 5 to 40% by mass, preferably 10 to 35% by mass, and more preferably 15 to 30% by mass. If the content of component (G) in component (B) is outside the above range, the oil resistance and water resistance will be reduced.
(B)成分中の(H)成分の含有割合は(G)成分中のアルケニル基のモル数に対して(H)成分中のSiH基のモル数が1~5倍に相当する質量%であり、好ましくは1.1~3倍に相当する質量%、更に好ましくは1.2~2.5倍に相当する質量%である。(B)成分中の(H)成分の含有割合が上記の範囲外である場合は耐油性及び耐水性が低くなる。 The content of component (H) in component (B) is a mass % equivalent to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G), preferably 1.1 to 3 times, and more preferably 1.2 to 2.5 times. If the content of component (H) in component (B) is outside the above range, the oil resistance and water resistance will be reduced.
(B)成分中の(I)成分の含有割合は0.1~10質量%であり、好ましくは0.2~5質量%、更に好ましくは0.3~3質量%である。(B)成分中の(I)成分の含有割合が上記下限値より少ない場合は乳化が困難となり、上記上限値より多い場合は耐油性及び耐水性が低くなる。 The content of component (I) in component (B) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (B) is less than the lower limit above, emulsification becomes difficult, and if it is more than the upper limit above, oil resistance and water resistance become poor.
(B)成分中の(J)成分の含有割合は10~90質量%であり、好ましくは20~80質量%、更に好ましくは30~70質量%である。(B)成分中の(J)成分の含有割合が上記下限値より少ない場合では分散が難しくなり、上記上限値より多い場合はエマルジョンの経時安定性が低くなる。 The content of component (J) in component (B) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (B) is less than the lower limit above, dispersion becomes difficult, and if it is more than the upper limit above, the stability of the emulsion over time decreases.
水系耐油剤組成物〈1〉において、(G)成分及び(H)成分の合計質量が、(A)成分100質量部に対し、60~2000質量部であることが好ましく、150~1000質量部であることがより好ましく、200~500質量部であることが更に好ましい。 In the aqueous oil-resistant composition <1>, the total mass of the (G) and (H) components is preferably 60 to 2,000 parts by mass, more preferably 150 to 1,000 parts by mass, and even more preferably 200 to 500 parts by mass, per 100 parts by mass of the (A) component.
(C)アルケニル基を有するオルガノポリシロキサン含有シリコーンエマルジョン
(C)成分の配合量は、(A)成分100質量部に対して5~5,000質量部であり、好ましくは50~2,000質量部、更に好ましくは125~1,000質量部である。(C)成分の配合量が(A)成分100質量部に対して5質量部より少ない場合は耐水性が不足し、5,000質量部より多い場合は耐油性が不足する。
(C) Silicone emulsion containing organopolysiloxane having alkenyl groups The amount of component (C) blended is 5 to 5,000 parts by mass, preferably 50 to 2,000 parts by mass, and more preferably 125 to 1,000 parts by mass, per 100 parts by mass of component (A). If the amount of component (C) blended is less than 5 parts by mass per 100 parts by mass of component (A), water resistance will be insufficient, and if it exceeds 5,000 parts by mass, oil resistance will be insufficient.
(C)成分中の(G)成分の含有割合は5~60質量%であり、好ましくは10~50質量%、更に好ましくは15~40質量%である。(C)成分中の(G)成分の含有割合が上記の範囲外である場合は耐油性及び耐水性が低くなる。 The content of component (G) in component (C) is 5 to 60% by mass, preferably 10 to 50% by mass, and more preferably 15 to 40% by mass. If the content of component (G) in component (C) is outside the above range, the oil resistance and water resistance will be reduced.
(C)成分中の(I)成分の含有割合は0.1~10質量%であり、好ましくは0.2~5質量%、更に好ましくは0.3~3質量%である。(C)成分中の(I)成分の含有割合が上記下限値より少ない場合は乳化が困難となり、上記上限値より多い場合は耐油性及び耐水性が低くなる。 The content of component (I) in component (C) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (C) is less than the lower limit above, emulsification becomes difficult, and if it is more than the upper limit above, oil resistance and water resistance become poor.
(C)成分中の(J)成分の含有割合は10~90質量%であり、好ましくは20~80質量%、更に好ましくは30~70質量%である。(C)成分中の(J)成分の含有割合が上記下限値より少ない場合では分散が難しくなり、上記上限値より多い場合はエマルジョンの経時安定性が低くなる。 The content of component (J) in component (C) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (C) is less than the lower limit above, dispersion becomes difficult, and if it is more than the upper limit above, the stability of the emulsion over time decreases.
(D)オルガノハイドロジェンポリシロキサン含有シリコーンエマルジョン
(D)成分の配合量は、(C)成分中のアルケニル基のモル数に対して(D)成分中のSiH基のモル数が1~5倍に相当する質量%、好ましくは1.1~3.0倍に相当する質量%、更に好ましくは1.2~2.5倍に相当する質量%である。(D)成分の配合量が上記の範囲外である場合は耐油性及び耐水性が低くなる。
(D) Organohydrogenpolysiloxane-Containing Silicone Emulsion The amount of component (D) blended is a mass % equivalent to 1 to 5 times, preferably 1.1 to 3.0 times, and more preferably 1.2 to 2.5 times, the number of moles of SiH groups in component (D) relative to the number of moles of alkenyl groups in component (C). If the amount of component (D) blended is outside the above range, the oil resistance and water resistance will be reduced.
(D)成分中の(H)成分の含有割合は5~60質量%であり、好ましくは10~50質量%、更に好ましくは15~40質量%である。(D)成分中の(H)成分の含有割合が上記の範囲外である場合は耐油性及び耐水性が低くなる。 The content of component (H) in component (D) is 5 to 60% by mass, preferably 10 to 50% by mass, and more preferably 15 to 40% by mass. If the content of component (H) in component (D) is outside the above range, the oil resistance and water resistance will be reduced.
(D)成分中の(I)成分の含有割合は0.1~10質量%であり、好ましくは0.2~5質量%、更に好ましくは0.3~3質量%である。(D)成分中の(I)成分の含有割合が上記下限値より少ない場合は乳化が困難となり、上記上限値より多い場合は耐油性及び耐水性が低くなる。 The content of component (I) in component (D) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (D) is less than the lower limit above, emulsification becomes difficult, and if it is more than the upper limit above, oil resistance and water resistance become poor.
(D)成分中の(J)成分の含有割合は10~90質量%であり、好ましくは20~80質量%、更に好ましくは30~70質量%である。(D)成分中の(J)成分の含有割合が上記下限値より少ない場合では分散が難しくなり、上記上限値より多い場合はエマルジョンの経時安定性が低くなる。 The content of component (J) in component (D) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (D) is less than the lower limit above, dispersion becomes difficult, and if it is more than the upper limit above, the stability of the emulsion over time decreases.
水系耐油剤組成物〈2〉において、(G)成分及び(H)成分の合計質量が、(A)成分100質量部に対し、60~2000質量部であることが好ましく、150~1000質量部であることがより好ましく、200~500質量部であることが更に好ましい。 In the aqueous oil-resistant composition <2>, the total mass of the (G) and (H) components is preferably 60 to 2,000 parts by mass, more preferably 150 to 1,000 parts by mass, and even more preferably 200 to 500 parts by mass, per 100 parts by mass of the (A) component.
・(G)アルケニル基含有オルガノポリシロキサン
(G)成分は、ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のオルガノポリシロキサンである。
(G)成分中のケイ素原子に結合したアルケニル基の数は1分子中に少なくとも2個であり、好ましくは2~500個であり、より好ましくは2~100個であり、更に好ましくは2~30個である。(G)成分中のケイ素原子に結合したアルケニル基の数が1分子中に2個より少ない場合は架橋性がないため、耐油性が低くなり、好ましくない。また、(G)成分中のケイ素原子に結合したアルケニル基が1分子中に500個より多い場合は硬化に時間を要する場合がある。
(G) Alkenyl Group-Containing Organopolysiloxane Component (G) is an organopolysiloxane that has at least two alkenyl groups bonded to silicon atoms in each molecule and has a viscosity of 5 mPa·s or greater at 25°C.
The number of alkenyl groups bonded to silicon atoms in component (G) is at least 2 per molecule, preferably 2 to 500, more preferably 2 to 100, and even more preferably 2 to 30. If the number of alkenyl groups bonded to silicon atoms in component (G) is less than 2 per molecule, there is no crosslinking, and oil resistance is reduced, which is not preferred. Also, if the number of alkenyl groups bonded to silicon atoms in component (G) is more than 500 per molecule, curing may take a long time.
(G)成分の25℃における粘度は5mPa・s以上であり、好ましくは10~10,000mPa・s、より好ましくは20~5,000mPa・s、更に好ましくは50~1,000mPa・sである。(G)成分の25℃における粘度が5mPa・sより低い場合、エマルジョンの調製が困難となり、耐油性、安定性が下がる場合がある。なお、(G)成分の25℃における粘度の上限に制限はないが、例えば100,000mPa・sとすることができる。
なお、(G)成分を複数種用いる場合は、(G)成分に該当する低粘度のオルガノポリシロキサンと(G)成分に該当する高粘度または生ゴム状のオルガノポリシロキサンを混合して上記粘度範囲に調整することもできる。
The viscosity of component (G) at 25°C is 5 mPa·s or more, preferably 10 to 10,000 mPa·s, more preferably 20 to 5,000 mPa·s, and even more preferably 50 to 1,000 mPa·s. If the viscosity of component (G) at 25°C is lower than 5 mPa·s, it may be difficult to prepare the emulsion, and oil resistance and stability may decrease. There is no upper limit to the viscosity of component (G) at 25°C, but it may be set to, for example, 100,000 mPa·s.
When multiple types of component (G) are used, the viscosity can be adjusted to fall within the above range by mixing a low-viscosity organopolysiloxane corresponding to component (G) with a high-viscosity or raw rubber-like organopolysiloxane corresponding to component (G).
(G)成分合計中のケイ素原子に結合したアルケニル価は0.1mol/100gを超える値であり、好ましくは0.13mol/100g以上であり、更に好ましくは0.15mol/100g以上である。(G)成分合計中のケイ素原子に結合したアルケニル価が0.1mol/100g以下の場合は架橋性が低くなり、耐油性が低下する。なお、(G)成分のアルケニル価の上限に制限はないが、例えば0.7mol/100gとすることができる。このアルケニル価は、(G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数の値であり、通常、ハヌス法(化合物をハヌス試薬に作用させた後、ヨウ化カリウム水溶液と反応させ、生成するヨウ素をチオ硫酸ナトリウムで滴定する方法、JIS K 0070に準ずる)によって求めたヨウ素価から算出することができる(以下、同様)。 The alkenyl value bonded to silicon atoms in the total of (G) components is a value exceeding 0.1 mol/100g, preferably 0.13 mol/100g or more, and more preferably 0.15 mol/100g or more. If the alkenyl value bonded to silicon atoms in the total of (G) components is 0.1 mol/100g or less, crosslinking property will be low and oil resistance will be reduced. There is no upper limit for the alkenyl value of (G) component, but it can be set to, for example, 0.7 mol/100g. This alkenyl value is the value of the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100g of (G) components, and can usually be calculated from the iodine value obtained by the Hanus method (a method in which a compound is reacted with a Hanus reagent, then reacted with an aqueous potassium iodide solution, and the resulting iodine is titrated with sodium thiosulfate, in accordance with JIS K 0070) (hereinafter the same).
(G)成分の分子構造は特に限定されず、直鎖、分岐、環状のいずれの構造とすることができるが、好ましくは、直鎖状構造である。
(G)成分は、1種単独で使用しても2種以上を併用してもよい。(G)成分2種以上を併用する場合は、(G)成分の合計から算出される平均のアルケニル価が0.1mol/100gを超えればよい。
また、(G)成分2種以上を併用する場合、それらの分子構造も特に限定されないが、両末端にのみアルケニル基を含有する直鎖状のオルガノポリシロキサンと、側鎖及び両末端にアルケニル基を含有する直鎖状のオルガノポリシロキサンとを併用することが好ましく、それぞれのオルガノポリシロキサンのアルケニル価が0.1mol/100gを超えるものを併用することがより好ましい。
There are no particular limitations on the molecular structure of component (G) and it may be any of a straight-chain, branched, or cyclic structure, although a straight-chain structure is preferred.
The component (G) may be used alone or in combination of two or more. When two or more components (G) are used in combination, the average alkenyl value calculated from the total of the components (G) should exceed 0.1 mol/100 g.
In addition, when two or more types of component (G) are used in combination, their molecular structures are not particularly limited, but it is preferable to use in combination a linear organopolysiloxane containing alkenyl groups only at both ends and a linear organopolysiloxane containing alkenyl groups at a side chain and both ends, and it is more preferable to use in combination organopolysiloxanes in which the alkenyl value of each exceeds 0.1 mol/100 g.
(G)成分は組成物の耐油性及び耐水性を発現するための成分であり、具体的には平均組成式(1)で示される構造を有するものが例示される。
R1は炭素原子数2~10のアルケニル基含有有機基であり、好ましくは炭素原子数2~8であり、より好ましくは炭素原子数2~6である。R1としては、例えば、ビニル基、アリル基、ヘキセニル基等のアルケニル基等が挙げられる。 R1 is an alkenyl-containing organic group having 2 to 10 carbon atoms, preferably 2 to 8 carbon atoms, and more preferably 2 to 6 carbon atoms. Examples of R1 include alkenyl groups such as vinyl, allyl, and hexenyl.
R2は水酸基、アルコキシ基及びアルケニル基を有さない非置換または置換の1価炭化水素基から選択される1種の基である。
R2で表されるアルコキシ基としては、例えば、メトキシ基、エトキシ基、プロポキシ基、イソプロポキシ基等があげられる。
R2で表されるアルケニル基を有さない非置換または置換の1価炭化水素基は、炭素原子数が、好ましくは1~12、より好ましくは1~10である。該非置換または置換の1価炭化水素基としては、メチル基、エチル基、プロピル基、ブチル基等の好ましくは炭素数1~6のアルキル基;シクロヘキシル基等の好ましくは炭素数5~8のシクロアルキル基;フェニル基、トリル基等の好ましくは炭素数6~10のアリール基;ベンジル基等の好ましくは炭素数7~10のアラルキル基が挙げられる。中でも、該非置換または置換の1価炭化水素基としては、メチル基又はフェニル基が好ましく、特にメチル基が好ましい。
式(1)で示されるアルケニル基含有オルガノポリシロキサンは、R2の合計個数に対するメチル基の個数の割合が70%以上であるものが好ましく、80%以上であるものがより好ましく、90%以上であるものが更に好ましい。
R2 is a group selected from unsubstituted or substituted monovalent hydrocarbon groups that do not contain a hydroxyl group, an alkoxy group, or an alkenyl group.
Examples of the alkoxy group represented by R2 include a methoxy group, an ethoxy group, a propoxy group, and an isopropoxy group.
The unsubstituted or substituted monovalent hydrocarbon group having no alkenyl group represented by R2 preferably has 1 to 12 carbon atoms, more preferably 1 to 10 carbon atoms. Examples of the unsubstituted or substituted monovalent hydrocarbon group include alkyl groups preferably having 1 to 6 carbon atoms, such as methyl, ethyl, propyl, and butyl groups; cycloalkyl groups preferably having 5 to 8 carbon atoms, such as cyclohexyl groups; aryl groups preferably having 6 to 10 carbon atoms, such as phenyl and tolyl groups; and aralkyl groups preferably having 7 to 10 carbon atoms, such as benzyl groups. Among these, the unsubstituted or substituted monovalent hydrocarbon group is preferably a methyl group or a phenyl group, and particularly preferably a methyl group.
In the alkenyl-containing organopolysiloxane represented by formula (1), the ratio of the number of methyl groups to the total number of R2's is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more.
式(1)中、a、b、c、d、e、f、gは互いに独立に、0以上の数である。
aは、0≦a≦3であり、好ましくは0または1であり、より好ましくは1である。
bは1以上の数であり、2≦ab+c+e、かつ、5≦b+c+d+e+f+gを満たす数である。
In formula (1), a, b, c, d, e, f, and g are each independently a number of 0 or more.
a is 0≦a≦3, preferably 0 or 1, and more preferably 1.
b is a number equal to or greater than 1, and satisfies 2≦ab+c+e and 5≦b+c+d+e+f+g.
式(1)で示されるアルケニル基含有オルガノポリシロキサンは、直鎖状、すなわち、式(1)において、b=2かつe=f=g=0である、下記式(1-1)で示されるものが特に好ましい。
また、式(1-1)中、側鎖にアルケニル基を有する場合(1≦c)は、2≦c≦500、3≦d≦4,000であることがより好ましく、5≦c≦100、3≦d≦500であることが更に好ましく、10≦c≦50、3≦d≦300であることが特に好ましい。
また、式(1-1)中、側鎖にアルケニル基を有さない場合(c=0)は、3≦d≦30であることがより好ましく、3≦d≦20であることが更に好ましい。
The alkenyl-containing organopolysiloxane represented by formula (1) is particularly preferably linear, that is, one represented by the following formula (1-1) in which b=2 and e=f=g=0 in formula (1).
In addition, in formula (1-1), when an alkenyl group is present in a side chain (1≦c), it is more preferable that 2≦c≦500, 3≦d≦4,000, further preferably that 5≦c≦100, 3≦d≦500, and particularly preferably that 10≦c≦50, 3≦d≦300.
In addition, in formula (1-1), when there is no alkenyl group in the side chain (c=0), it is more preferable that 3≦d≦30, and further more preferable that 3≦d≦20.
(G)成分としては、例えば、以下のものが挙げられるが、これらに限定されない。なお、下記式中のMe、Vi、Phは、それぞれメチル基、ビニル基、フェニル基を表す。括弧内に示される各シロキサン単位の結合順序は下記に制限されるものでない。下記各式において、シロキサンの繰り返し単位の個数の合計値は、平均値である。
また、下記式中、z1~z39は、それぞれ、0以上の数である。
In the following formula, z1 to z39 are each a number of 0 or more.
・(H)オルガノハイドロジェンポリシロキサン
(H)成分は、ケイ素原子に結合した水素原子(以下、SiH基という)を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサンである。(H)成分は、SiH基及びケイ素原子に結合する基の合計個数に対するSiH基の合計個数の割合が好ましくは15~50%であり、より好ましくは20~45%であり、更に好ましくは30~40%である。(H)成分のSiH基の割合が15%より少ない場合は架橋密度が低くなり、耐油性が低下する場合があり、50%よりも多い場合は反応性が低下し、硬化に時間を要する場合がある。
Organohydrogenpolysiloxane (H) Component (H) is an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (hereinafter referred to as SiH groups) per molecule. In component (H), the ratio of the total number of SiH groups to the total number of SiH groups and groups bonded to silicon atoms is preferably 15 to 50%, more preferably 20 to 45%, and even more preferably 30 to 40%. If the ratio of SiH groups in component (H) is less than 15%, the crosslink density may be low and oil resistance may be reduced, whereas if it is more than 50%, reactivity may be reduced and curing may take a long time.
(G)成分中に含まれるアルケニル基と(H)成分中のSiH基とが付加反応して架橋構造を形成する。即ち(H)成分は架橋剤として機能する。(H)成分の配合量は、架橋バランスの観点から、(G)成分中の全アルケニル基の個数に対する(H)成分中のSiH基の個数比が1.0~5.0、より好ましくは1.1~3.0、更に好ましくは1.2~2.5となる量である。(H)成分の量が上記範囲を満たさないと、架橋バランスが不適切となり、耐油性及び耐水性が低下する。 The alkenyl groups contained in component (G) and the SiH groups in component (H) undergo an addition reaction to form a crosslinked structure. That is, component (H) functions as a crosslinking agent. From the viewpoint of crosslinking balance, the amount of component (H) to be blended is an amount such that the ratio of the number of SiH groups in component (H) to the total number of alkenyl groups in component (G) is 1.0 to 5.0, more preferably 1.1 to 3.0, and even more preferably 1.2 to 2.5. If the amount of component (H) does not satisfy the above range, the crosslinking balance will be inappropriate, and oil resistance and water resistance will decrease.
(H)成分の分子構造は、直鎖状、分岐状、環状、三次元網状構造のいずれであってもよく、また、それらの混合物であってもよい。また、(H)成分が有するSiH基は分子鎖末端、分子鎖途中のいずれに位置してもよく、またこの両方に位置してもよい。(H)成分は、好ましくは下記式(2)で示される直鎖状のオルガノハイドロジェンポリシロキサンである。
上記式(2)中、R3は互いに独立に、水酸基又は脂肪族不飽和結合を有さない置換もしくは非置換の炭素原子数1~10の1価炭化水素基である。R3の脂肪族不飽和結合を有さない1価炭化水素基としては、アルキル基、アリール基が好ましく、更にメチル基、エチル基、プロピル基、フェニル基がより好ましく、メチル基が特に好ましい。 In the above formula (2), R3 's are each independently a hydroxyl group or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms that does not have an aliphatic unsaturated bond. The monovalent hydrocarbon group having no aliphatic unsaturated bond of R3 is preferably an alkyl group or an aryl group, more preferably a methyl group, an ethyl group, a propyl group, or a phenyl group, and particularly preferably a methyl group.
iは0~200の数であり、好ましくは3~150であり、より好ましくは5~100である。jは0~200の数であり、好ましくは0~100であり、より好ましくは5~50である。2h+iは2~200の数であり、好ましくは4~150であり、より好ましくは5~100であり、さらに好ましくは10~80である。i+j+2は3~400の数であり、好ましくは5~200であり、より好ましくは10~100である。 i is a number from 0 to 200, preferably from 3 to 150, and more preferably from 5 to 100. j is a number from 0 to 200, preferably from 0 to 100, and more preferably from 5 to 50. 2h+i is a number from 2 to 200, preferably from 4 to 150, more preferably from 5 to 100, and even more preferably from 10 to 80. i+j+2 is a number from 3 to 400, preferably from 5 to 200, and more preferably from 10 to 100.
上記平均組成式(2)で表されるオルガノハイドロジェンポリシロキサンとしては、例えば、メチルハイドロジェンシロキサン・ジメチルシロキサン環状共重合体、両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルハイドロジェンシロキサン共重合体、両末端ジメチルハイドロジェンシロキシ基封鎖ジメチルポリシロキサン、両末端ジメチルハイドロジェンシロキシ基封鎖ジメチルシロキサン・メチルハイドロジェンシロキサン共重合体、両末端トリメチルシロキシ基封鎖メチルハイドロジェンシロキサン・ジフェニルシロキサン共重合体、両末端トリメチルシロキシ基封鎖メチルハイドロジェンシロキサン・ジフェニルシロキサン・ジメチルシロキサン共重合体、両末端トリメチルシロキシ基封鎖メチルハイドロジェンシロキサン・メチルフェニルシロキサン・ジメチルシロキサン共重合体、両末端ジメチルハイドロジェンシロキシ基封鎖メチルハイドロジェンシロキサン・ジメチルシロキサン・ジフェニルシロキサン共重合体、両末端ジメチルハイドロジェンシロキシ基封鎖メチルハイドロジェンシロキサン・ジメチルシロキサン・メチルフェニルシロキサン共重合体等が挙げられる。
(H)成分は、1種単独で用いても2種以上を併用してもよい。
Examples of organohydrogenpolysiloxanes represented by the above average composition formula (2) include methylhydrogensiloxane-dimethylsiloxane cyclic copolymers, dimethylsiloxane-methylhydrogensiloxane copolymers blocked at both ends with trimethylsiloxy groups, dimethylpolysiloxanes blocked at both ends with dimethylhydrogensiloxy groups, dimethylsiloxane-methylhydrogensiloxane copolymers blocked at both ends with dimethylhydrogensiloxy groups, and methylhydrogensiloxane-diphenylsiloxane copolymers blocked at both ends with trimethylsiloxy groups. , a methylhydrogensiloxane-diphenylsiloxane-dimethylsiloxane copolymer both ends blocked with trimethylsiloxy groups, a methylhydrogensiloxane-methylphenylsiloxane-dimethylsiloxane copolymer both ends blocked with trimethylsiloxy groups, a methylhydrogensiloxane-dimethylsiloxane-diphenylsiloxane copolymer both ends blocked with dimethylhydrogensiloxy groups, and a methylhydrogensiloxane-dimethylsiloxane-methylphenylsiloxane copolymer both ends blocked with dimethylhydrogensiloxy groups.
The component (H) may use one type alone, or two or more types in combination.
(H)成分としては、例えば、下記式で表される直鎖状又は分岐状シロキサンが挙げられるが、これらに限定されない。下記式中のMe、Phはそれぞれメチル基、フェニル基を表す。括弧内に示される各シロキサン単位の結合順序は下記に制限されるものでない。下記各式において、シロキサンの繰り返し単位の個数の合計値は、平均値である。
また、下記式中、z42~z73は、それぞれ、各式のオルガノハイドロジェンポリシロキサンのSiH基の割合が15%~50%を満たす数である。
In the following formulas, z42 to z73 are numbers that satisfy the ratio of SiH groups in the organohydrogenpolysiloxane of each formula being 15% to 50%.
・(I)界面活性剤
(I)成分は界面活性剤であり、(G)成分及び(H)成分を水中に乳化分散できるものであれば特に制限はないが、ノニオン性界面活性剤を含むものであることが好ましい。ノニオン系界面活性剤としては、例えば、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンポリオキシプロピレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリエチレングリコール脂肪酸エステル、ソルビタン脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル、ポリオキシエチレンソルビット脂肪酸エステル、グリセリン脂肪酸エステル、ポリオキシエチレングリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ポリオキシエチレンヒマシ油、ポリオキシエチレン硬化ヒマシ油、ポリオキシエチレン硬化ヒマシ油脂肪酸エステル、ポリオキシエチレンアルキルアミン、ポリオキシエチレン脂肪酸アミド、ポリオキシエチレン変性オルガノポリシロキサン、ポリオキシエチレンポリオキシプロピレン変性オルガノポリシロキサン等が挙げられる。中でも、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンオキシプロピレンラウリルエーテル、ポリオキシエチレンアセチレングリコールエーテル、ポリオキシエチレンソルビタンモノラウレート及び、ポリオキシエチレンスチレン化フェニルエーテルが好ましく、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンスチレン化フェニルエーテルがより好ましい。
該ノニオン系界面活性剤は、1種単独で用いても2種以上を併用してもよい。安定なエマルジョン組成物を得るには、単独あるいは2種以上のノニオン系界面活性剤全体としてHLB10~15を有することが好ましい。
(I) Surfactant The (I) component is a surfactant, and is not particularly limited as long as it can emulsify and disperse the (G) component and the (H) component in water, but it is preferable that it contains a nonionic surfactant. Examples of nonionic surfactants include polyoxyethylene alkyl ether, polyoxyethylene polyoxypropylene alkyl ether, polyoxyethylene alkylphenyl ether, polyethylene glycol fatty acid ester, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene sorbit fatty acid ester, glycerin fatty acid ester, polyoxyethylene glycerin fatty acid ester, polyglycerin fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene castor oil, polyoxyethylene hydrogenated castor oil, polyoxyethylene hydrogenated castor oil fatty acid ester, polyoxyethylene alkylamine, polyoxyethylene fatty acid amide, polyoxyethylene modified organopolysiloxane, polyoxyethylene polyoxypropylene modified organopolysiloxane, etc. Among these, polyoxyethylene lauryl ether, polyoxyethylene oxypropylene lauryl ether, polyoxyethylene acetylene glycol ether, polyoxyethylene sorbitan monolaurate and polyoxyethylene styrenated phenyl ether are preferred, and polyoxyethylene lauryl ether and polyoxyethylene styrenated phenyl ether are more preferred.
The nonionic surfactant may be used alone or in combination of two or more. In order to obtain a stable emulsion composition, it is preferable that the nonionic surfactants used alone or in combination as a whole have an HLB of 10 to 15.
また、アニオン型界面活性剤やカチオン型界面活性剤も使用できるが、ノニオン系界面活性剤と併用することが、分散性の点から好ましい。
アニオン系界面活性剤としては、例えば、ラウリル硫酸ナトリウム等のアルキル硫酸エステル塩、ポリオキシエチレンアルキルエーテル硫酸エステル塩、ポリオキシエチレンアルキルフェニルエーテル硫酸エステル塩、アルキルベンゼンスルホン酸塩、ポリオキシエチレンアルキルフェニルエーテルスルホン酸塩、アルキルジフェニルエーテルジスルホン酸塩、アルカンスルホン酸塩、N-アシルタウリン酸塩、ジアルキルスルホコハク酸塩、モノアルキルスルホコハク酸塩、ポリオキシエチレンアルキルエーテルスルホコハク酸塩、脂肪酸塩、ポリオキシエチレンアルキルエーテルカルボン酸塩、N-アシルアミノ酸塩、モノアルキルリン酸エステル塩、ジアルキルリン酸エステル塩、ポリオキシエチレンアルキルエーテルリン酸エステル塩等が挙げられる。
カチオン性界面活性剤としては、例えば、アルキルトリメチルアンモニウム塩、ジアルキルジメチルアンモニウム塩、ポリオキシエチレンアルキルジメチルアンモニウム塩、ジポリオキシエチレンアルキルメチルアンモニウム塩、トリポリオキシエチレンアルキルアンモニウム塩、アルキルベンジルジメチルアンモニウム塩、アルキルピリジニウム塩、モノアルキルアミン塩、モノアルキルアミドアミン塩等が挙げられる。
Anionic surfactants and cationic surfactants can also be used, but it is preferable to use them in combination with nonionic surfactants from the viewpoint of dispersibility.
Examples of anionic surfactants include alkyl sulfate salts such as sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate salts, polyoxyethylene alkyl phenyl ether sulfate salts, alkyl benzene sulfonates, polyoxyethylene alkyl phenyl ether sulfonates, alkyl diphenyl ether disulfonates, alkanesulfonates, N-acyltaurate salts, dialkyl sulfosuccinates, monoalkyl sulfosuccinates, polyoxyethylene alkyl ether sulfosuccinates, fatty acid salts, polyoxyethylene alkyl ether carboxylates, N-acyl amino acid salts, monoalkyl phosphate salts, dialkyl phosphate salts, polyoxyethylene alkyl ether phosphate salts, and the like.
Examples of the cationic surfactant include alkyltrimethylammonium salts, dialkyldimethylammonium salts, polyoxyethylenealkyldimethylammonium salts, dipolyoxyethylenealkylmethylammonium salts, tripolyoxyethylenealkylammonium salts, alkylbenzyldimethylammonium salts, alkylpyridinium salts, monoalkylamine salts, and monoalkylamidoamine salts.
(B)成分、(C)成分及び(D)成分の各シリコーンエマルジョンにおいて、(G)成分及び(H)成分の乳化を助け、安定性を向上させるために、界面活性剤とともに、乳化助剤として水溶性樹脂を併用することもできる。水溶性樹脂としてはPVA系樹脂、セルロース誘導体、カルボキシビニルポリマーなどが挙げられるが、PVA系樹脂がより好ましい。PVA系樹脂は、4%水溶液の20℃での粘度が10~50mPa・s、かつケン化度が85~95mol%であるものが好ましく、粘度が15~30mPa・s、かつケン化度が87.5~92mol%であるものがより好ましい。この水溶性樹脂は増粘剤として機能してもよい。特に、乳化助剤の水溶性樹脂は、後述する(F)成分の白金族金属系触媒に対する触媒毒作用が極力少ないものを選択することが好ましい。
水溶性樹脂の量は、上述した界面活性剤と同様に、シリコーンエマルジョンの安定性が十分得られる最少量とすることが好ましい。例えば、(G)成分及び(H)成分の合計100質量部に対し0.5~10質量部とすることが好ましく、より好ましくは1~5質量部である。水溶性樹脂の量が、上記上限値より多いと付加反応を阻害して耐油性、耐水性が低下する可能性があり、下限値より少ないと安定化の効果が得られづらい。
In each silicone emulsion of the (B), (C) and (D) components, a water-soluble resin may be used as an emulsification aid together with a surfactant in order to aid in the emulsification of the (G) and (H) components and improve stability. Examples of the water-soluble resin include PVA-based resins, cellulose derivatives and carboxyvinyl polymers, with PVA-based resins being more preferred. The PVA-based resin is preferably one having a viscosity of 10 to 50 mPa·s in a 4% aqueous solution at 20°C and a saponification degree of 85 to 95 mol%, more preferably one having a viscosity of 15 to 30 mPa·s and a saponification degree of 87.5 to 92 mol%. This water-soluble resin may function as a thickener. In particular, it is preferable to select a water-soluble resin for the emulsification aid that has as little catalytic poisoning as possible against the platinum group metal catalyst of the (F) component described below.
The amount of the water-soluble resin is preferably the minimum amount that provides sufficient stability for the silicone emulsion, similar to the above-mentioned surfactant. For example, it is preferably 0.5 to 10 parts by mass, more preferably 1 to 5 parts by mass, per 100 parts by mass of the total of the (G) and (H) components. If the amount of the water-soluble resin is more than the upper limit, the addition reaction may be inhibited, resulting in a decrease in oil resistance and water resistance, whereas if it is less than the lower limit, it is difficult to obtain a stabilizing effect.
・(J)水
(J)成分は、エマルジョンの連続相となる水であり、イオン交換水、精製水等各種の水を用いることができる。
(J) Water Component (J) is water that becomes the continuous phase of the emulsion, and various types of water such as ion-exchanged water and purified water can be used.
・その他の成分
本発明において、(B)成分、(C)成分及び(D)成分の各シリコーンエマルジョンは、上述した成分以外の任意成分を含むことができる。その他の任意成分としては、例えば白金族金属系触媒の触媒活性を抑制する目的で、各種有機窒素化合物、有機リン化合物、アセチレン系化合物、オキシム化合物、有機クロロ化合物などから選択される触媒活性抑制剤(制御剤)が挙げられる。例えば、3-メチル-1-ブチン-3-オール、3,5-ジメチル-1-ヘキシン-3-オール、3-メチル-1-ペンチン-3-オール、2-フェニル-3-ブチン-2-オール、1-エチニル-1-シクロヘキサノール等のアセチレン系アルコール、3-メチル-3-ペンテン-1-イン、3,5-ジメチル-3-ヘキセン-1-イン等のアセチレン系化合物、これらのアセチレン系化合物とアルコキシシラン又はシロキサンあるいはハイドロジェンシランとの反応物、テトラメチルビニルシロキサン環状体等のビニルシロキサン、ベンゾトリアゾール等の有機窒素化合物及びその他の有機リン化合物、オキシム化合物、及び有機クロロ化合物等が挙げられる。付加反応制御剤による硬化抑制効果の度合は、その化学構造によって異なる。よって、使用する付加反応制御剤の各々について、その添加量は従来公知の方法に従い、適宜調整することができる。付加反応制御剤を適量添加することにより、耐油剤組成物は室温での長期貯蔵安定性及び加熱硬化性により優れたものとなる。
Other Components In the present invention, each of the silicone emulsions (B), (C) and (D) may contain optional components other than those described above. Examples of the optional components include catalyst activity inhibitors (controlling agents) selected from various organic nitrogen compounds, organic phosphorus compounds, acetylene compounds, oxime compounds, organic chloro compounds and the like, for the purpose of suppressing the catalytic activity of platinum group metal catalysts. For example, acetylene alcohols such as 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, 3-methyl-1-pentyn-3-ol, 2-phenyl-3-butyn-2-ol, and 1-ethynyl-1-cyclohexanol, acetylene compounds such as 3-methyl-3-penten-1-yne and 3,5-dimethyl-3-hexen-1-yne, reaction products of these acetylene compounds with alkoxysilanes, siloxanes, or hydrogensilanes, vinylsiloxanes such as tetramethylvinylsiloxane cyclics, organic nitrogen compounds such as benzotriazole, and other organic phosphorus compounds, oxime compounds, and organic chloro compounds. The degree of the curing inhibition effect of the addition reaction inhibitor varies depending on its chemical structure. Therefore, for each of the addition reaction inhibitors used, the amount of addition can be appropriately adjusted according to a conventionally known method. By adding an appropriate amount of the addition reaction inhibitor, the oil-proofing composition becomes more excellent in long-term storage stability at room temperature and heat curing properties.
(E)水
(E)成分は水であり、上述の(J)成分と同じものが使用できる。本発明の水系耐油剤組成物における(E)成分の含有量は(A)成分100質量部に対して1,000~50,000質量部であり、2,000~30,000質量部が好ましく、3,000~10,000質量部がより好ましい。(E)成分の含有量が(A)成分100質量部に対して1,000質量部より少ないとハンドリング性が悪くなり、50,000より多いと塗工量が低下するため、耐油性が不足する。
また、本発明の水系耐油剤組成物における(E)成分は、(A)成分100質量部に対する含有量が上記の範囲であって、かつ、(A)、(G)及び(H)成分の合計100部に対する含有量が、400~5,000質量部であることが好ましく、1,000~3,000質量部であることがより好ましく、1,500~2,000質量部であることが特に好ましい。水系耐油剤組成物における(E)成分の含有量が上記範囲であると、ハンドリング性が良好で、耐油性と塗工量とのバランスも良好となるため好ましい。
(E) Water Component (E) is water, and the same as component (J) described above can be used. The content of component (E) in the aqueous oil-resistant agent composition of the present invention is 1,000 to 50,000 parts by mass, preferably 2,000 to 30,000 parts by mass, and more preferably 3,000 to 10,000 parts by mass, per 100 parts by mass of component (A). If the content of component (E) is less than 1,000 parts by mass per 100 parts by mass of component (A), handling properties will deteriorate, and if it is more than 50,000 parts by mass, the coating amount will decrease, resulting in insufficient oil resistance.
The content of component (E) in the aqueous oil-resistant composition of the present invention is preferably within the above range per 100 parts by mass of component (A), and is preferably 400 to 5,000 parts by mass, more preferably 1,000 to 3,000 parts by mass, and particularly preferably 1,500 to 2,000 parts by mass per 100 parts by mass of components (A), (G), and (H). When the content of component (E) in the aqueous oil-resistant composition is within the above range, the composition has good handleability and a good balance between oil resistance and coating amount, which is preferable.
(F)白金族金属系触媒
(F)成分の白金族金属系触媒は、(G)成分と(H)成分との付加反応を促進するための触媒であり、いわゆるヒドロシリル化反応を促進するものとして当業者に公知のものはいずれも使用することができる。このような白金族金属系触媒としては、例えば白金系、パラジウム系、ロジウム系、ルテニウム系等の触媒が挙げられ、これらの中で特に白金系触媒が好ましく用いられる。この白金系触媒としては、例えば、塩化白金酸、塩化白金酸のアルコール溶液又はアルデヒド溶液、塩化白金酸の各種オレフィン又はビニルシロキサンとの錯体、白金の各種オレフィン又はビニルシロキサンとの錯体等が挙げられる。
(F) Platinum group metal catalyst The platinum group metal catalyst of component (F) is a catalyst for promoting the addition reaction between component (G) and component (H), and any catalyst known to those skilled in the art for promoting the so-called hydrosilylation reaction can be used.Such platinum group metal catalysts include, for example, platinum-based, palladium-based, rhodium-based, ruthenium-based, etc. catalysts, and among these, platinum-based catalysts are particularly preferably used.Such platinum catalysts include, for example, chloroplatinic acid, alcohol solution or aldehyde solution of chloroplatinic acid, complexes of chloroplatinic acid with various olefins or vinylsiloxanes, complexes of platinum with various olefins or vinylsiloxanes, etc.
白金族金属系触媒の添加量は触媒量であればよい。例えば、良好な硬化皮膜を得ると共に経済的な見地から、(G)成分及び(H)成分の全質量に対して白金族金属換算量として1~1,000ppmの範囲とすることが好ましく、10~500ppmがより好ましく、20~200ppmが特に好ましい。(F)成分の配合量が上記下限値より少ないと硬化不足となる可能性があり、上記上限値より多いとコストが高くなる場合がある。 The amount of platinum group metal catalyst added may be any catalytic amount. For example, in order to obtain a good cured coating and from an economical standpoint, the amount is preferably in the range of 1 to 1,000 ppm, more preferably 10 to 500 ppm, and particularly preferably 20 to 200 ppm, of platinum group metal relative to the total mass of components (G) and (H). If the amount of component (F) is less than the lower limit above, curing may be insufficient, and if it is more than the upper limit above, costs may increase.
本発明の水系耐油剤組成物は、(F)成分を、(I)界面活性剤及び(E)水との混合物として含んでいてもよい。
すなわち、水系耐油剤組成物〈1〉は、
(A)、(B)、(E)及び(K)成分:
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(B)付加硬化型シリコーンエマルジョン:10~10,000質量部
(E)水:1,000~50,000質量部
(K)触媒組成物
を含む水系耐油剤組成物であって、
上記(B)付加硬化型シリコーンエマルジョンが、
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(B)成分中5~40質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である、
(H)ケイ素原子に結合した水素原子(SiH基)を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(G)成分中のアルケニル基のモル数に対して(H)成分中のSiH基のモル数が1~5倍に相当する質量%、
(I)界面活性剤:(B)成分中0.1~10質量%及び
(J)水:(B)成分中10~90質量%
を含むものであり、
上記(K)触媒組成物が、
(F)白金族金属系触媒
(I)界面活性剤及び
(J)水
を含むものである、水系耐油剤組成物であってもよい。
また、水系耐油剤組成物〈2〉は、
(A)、(C)、(D)、(E)及び(K)成分:
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(C)シリコーンエマルジョン:5~5,000質量部
(D)シリコーンエマルジョン
(E)水:1,000~50,000質量部
(K)触媒組成物
を含む水系耐油剤組成物であって、
上記(C)シリコーンエマルジョンが、
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(C)成分中5~60質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である、
(I)界面活性剤:(C)成分中0.1~10質量%及び
(J)水:(C)成分中10~90質量%
を含むものであり、
上記(D)シリコーンエマルジョンが、
(H)ケイ素原子に結合した水素原子を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(D)成分中5~60質量%、
(I)界面活性剤:(D)成分中0.1~10質量%及び
(J)水:(D)成分中10~90質量%
を含むものであり、組成物中の(D)成分の含有量が、(D)成分中の(H)成分のSiH基のモル数が、(C)成分中の(G)成分のアルケニル基のモル数の1~5倍に相当する量であり、
上記(K)触媒組成物が、
(F)白金族金属系触媒
(I)界面活性剤及び
(J)水
を含むものである、水系耐油剤組成物であってもよい。
The aqueous oil-resistant composition of the present invention may contain the component (F) as a mixture with the surfactant (I) and water (E).
That is, the aqueous oil-resistant composition <1> is
Components (A), (B), (E) and (K):
(A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (B) 10 to 10,000 parts by mass of an addition-curing silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; (K) a water-based oil-resistant composition containing a catalyst composition,
The addition curing silicone emulsion (B) is
(G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C., which accounts for 5 to 40 mass% of component (B), and the total alkenyl value of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g;
(H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule: mass% corresponding to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G);
(I) Surfactant: 0.1 to 10% by mass in component (B) and (J) Water: 10 to 90% by mass in component (B)
and
The catalyst composition (K) is
The oil-resistant composition may be a water-based oil-resistant composition comprising (F) a platinum group metal catalyst, (I) a surfactant, and (J) water.
The aqueous oil-resistant composition <2> is
Components (A), (C), (D), (E) and (K):
(A) a cellulose resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C: 100 parts by mass; (C) a silicone emulsion: 5 to 5,000 parts by mass; (D) a silicone emulsion; (E) water: 1,000 to 50,000 parts by mass; (K) a water-based oil-resistant composition comprising a catalyst composition,
The silicone emulsion (C) is
(G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C., which accounts for 5 to 60 mass% of component (C), and the total alkenyl value of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g;
(I) Surfactant: 0.1 to 10% by mass in component (C) and (J) Water: 10 to 90% by mass in component (C)
and
The silicone emulsion (D) is
(H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms per molecule: 5 to 60 mass% of component (D);
(I) Surfactant: 0.1 to 10% by mass in component (D) and (J) Water: 10 to 90% by mass in component (D)
the content of component (D) in the composition is an amount in which the number of moles of SiH groups of component (H) in component (D) corresponds to 1 to 5 times the number of moles of alkenyl groups of component (G) in component (C);
The catalyst composition (K) is
The oil-resistant composition may be a water-based oil-resistant composition comprising (F) a platinum group metal catalyst, (I) a surfactant, and (J) water.
(K)触媒組成物は、特に、(F)成分、(I)成分及び(J)成分の水系乳化混合物、すなわち、水を連続相とするエマルジョンであることが好ましい。
(K)触媒組成物中の(F)成分の含有割合は、好ましくは0.1~10質量%、より好ましくは0.2~5質量%、更に好ましくは0.3~3質量%である。
(K)触媒組成物に使用される(I)界面活性剤としては、上記したものと同様のものが例示できる。(K)触媒組成物に使用される(I)界面活性剤は、(G)成分及び(H)成分の乳化に使用する界面活性剤と同様に、ノニオン性界面活性剤を含むものであることが好ましい。
(K)触媒組成物中の(I)成分の含有割合は、好ましくは0.1~5質量%であり、より好ましくは0.2~3質量%であり、更に好ましくは0.3~2質量%である。(K)触媒組成物中の(I)成分の含有割合が5質量%より多いと、付加反応を阻害して耐油性及び耐水性が低下する場合があり、0.1質量%より少ないと安定性が悪くなる場合がある。
(K)触媒組成物中の(J)成分の含有割合は、好ましくは10~90質量%であり、より好ましくは20~85質量%であり、更に好ましくは30~80質量%である。(K)触媒組成物中の(J)成分の含有割合が10質量%より少ない場合は(F)成分の分散しにくくなる場合があり、90質量%より多い場合はエマルジョンの経時安定性が低くなる場合がある。
(K)触媒組成物は、安定したエマルジョンとするため、上記(F)、(I)成分及び(J)成分以外に、上記(B)成分、(C)成分及び(D)成分の各シリコーンエマルジョンが含有し得る成分を含んでいてもよい。
The catalyst composition (K) is preferably an aqueous emulsion mixture of the components (F), (I) and (J), i.e., an emulsion in which water is the continuous phase.
The content of component (F) in catalyst composition (K) is preferably 0.1 to 10 mass %, more preferably 0.2 to 5 mass %, and even more preferably 0.3 to 3 mass %.
The surfactant (I) used in the catalyst composition (K) may be the same as those mentioned above. The surfactant (I) used in the catalyst composition (K) preferably contains a nonionic surfactant, similar to the surfactant used in emulsifying the components (G) and (H).
The content of component (I) in the catalyst composition (K) is preferably 0.1 to 5 mass%, more preferably 0.2 to 3 mass%, and even more preferably 0.3 to 2 mass%. If the content of component (I) in the catalyst composition (K) is more than 5 mass%, the addition reaction may be inhibited, resulting in reduced oil resistance and water resistance, whereas if it is less than 0.1 mass%, stability may be reduced.
The content of component (J) in catalyst composition (K) is preferably 10 to 90% by mass, more preferably 20 to 85% by mass, and even more preferably 30 to 80% by mass. If the content of component (J) in catalyst composition (K) is less than 10% by mass, component (F) may become difficult to disperse, and if it is more than 90% by mass, the stability of the emulsion over time may decrease.
In order to form a stable emulsion, the (K) catalyst composition may contain, in addition to the above-mentioned (F), (I), and (J), components that may be contained in each of the silicone emulsions of the above-mentioned (B), (C), and (D) components.
また、本発明の水系耐油剤組成物は、本発明の効果を損なわない範囲で、防腐剤、消泡剤、香料、増粘剤、酸化防止剤、防錆剤、顔料、充填剤、有機粉体、無機粉体等を配合してもよい。これらの量は、それぞれの好適な量から選択される。
なお、本発明の水系耐油剤組成物における各成分は安全性の観点から厚生労働省及び日本製紙連合会が規定するポジティブリストに収載された化合物のみで構成されることが好ましい。(改正食品衛生法第18条第3項及び告示370号、食品に接触することを意図した紙・板紙に関する化学物質のポジティブリスト)
The aqueous oil-resistant composition of the present invention may further contain preservatives, defoamers, fragrances, thickeners, antioxidants, rust inhibitors, pigments, fillers, organic powders, inorganic powders, etc., within the range not impairing the effects of the present invention. The amounts of these substances are selected from the appropriate amounts for each.
From the viewpoint of safety, each component of the aqueous oil-proofing composition of the present invention is preferably composed only of compounds included in the positive list prescribed by the Ministry of Health, Labor and Welfare and the Japan Paper Association (Article 18, paragraph 3 of the revised Food Sanitation Act and Notification No. 370, the positive list of chemical substances related to paper and paperboard intended to come into contact with food).
[水系耐油剤組成物の製造方法]
本発明の水系耐油剤組成物〈1〉は、(A)セルロース系樹脂、(B)付加硬化型シリコーンエマルジョン、(E)水及び(F)白金族金属系触媒を混合することで製造することができる。
各成分の添加順は特に限られないが、水系耐油剤組成物〈1〉の好ましい製造方法として、
(工程1)(G)、(H)、(I)及び(J)成分を混合、乳化し、(B)付加硬化型シリコーンエマルジョンを調製する工程
並びに
(工程2)(A)、(E)及び(F)成分と、上記(工程1)で調製した(B)付加硬化型シリコーンエマルジョンとを混合する工程
を有する方法が挙げられる。
[Method of producing water-based oil-resistant composition]
The aqueous oil-resistant composition <1> of the present invention can be produced by mixing (A) a cellulose-based resin, (B) an addition-curable silicone emulsion, (E) water, and (F) a platinum group metal catalyst.
The order of adding each component is not particularly limited, but a preferred method for producing the aqueous oil-resistant composition <1> is as follows:
Examples of such a method include a method having (Step 1) a step of mixing and emulsifying the components (G), (H), (I), and (J) to prepare an addition-curable silicone emulsion (B), and (Step 2) a step of mixing the components (A), (E), and (F) with the addition-curable silicone emulsion (B) prepared in (Step 1) above.
水系耐油剤組成物〈1〉のより好ましい製造方法として、
(工程1)(G)、(H)、(I)及び(J)成分を混合、乳化し、(B)付加硬化型シリコーンエマルジョンを調製する工程
(工程2-1)(A)及び(E)成分を混合し、(A)成分の水溶液を調製する工程
(工程2-2)(F)、(I)及び(J)成分を混合し、(K)触媒組成物を調製する工程
並びに
(工程2-3)上記(工程1)で調製した(B)付加硬化型シリコーンエマルジョンと、上記(工程2-1)で調製した(A)成分の水溶液と、上記(工程2-2)で調製した(K)触媒組成物とを混合する工程
を有する方法が挙げられる。
A more preferable method for producing the aqueous oil-resistant composition <1> is as follows:
Examples of the method include a method having the steps of: (Step 1) mixing and emulsifying components (G), (H), (I), and (J) to prepare an addition curing type silicone emulsion (B); (Step 2-1) mixing components (A) and (E) to prepare an aqueous solution of component (A); (Step 2-2) mixing components (F), (I), and (J) to prepare a catalyst composition (K); and (Step 2-3) mixing the addition curing type silicone emulsion (B) prepared in (Step 1) above, the aqueous solution of component (A) prepared in (Step 2-1) above, and the catalyst composition (K) prepared in (Step 2-2) above.
本発明の水系耐油剤組成物〈2〉は、(A)セルロース系樹脂、(C)シリコーンエマルジョン、(D)シリコーンエマルジョン、(E)水及び(F)白金族金属系触媒を混合することで製造することができる。
各成分の添加順は特に限られないが、水系耐油剤組成物〈2〉の好ましい製造方法として、
(工程1’)(G)、(I)及び(J)成分を混合、乳化し、(C)シリコーンエマルジョンを調製する工程
(工程1’’)(H)、(I)及び(J)成分を混合、乳化し、(D)シリコーンエマルジョンを調製する工程
並びに
(工程2’)(A)、(E)及び(F)成分と、上記(工程1’)で調製した(C)シリコーンエマルジョンと、上記(工程1’’)で調製した(D)シリコーンエマルジョンとを混合する工程
を有する方法が挙げられる。
The aqueous oil-resistant composition <2> of the present invention can be produced by mixing (A) a cellulose-based resin, (C) a silicone emulsion, (D) a silicone emulsion, (E) water, and (F) a platinum group metal catalyst.
The order of adding each component is not particularly limited, but a preferred method for producing the aqueous oil-resistant composition <2> is as follows:
Examples of the method include a method having a step of (Step 1') mixing and emulsifying components (G), (I), and (J) to prepare a silicone emulsion (C); (Step 1'') mixing and emulsifying components (H), (I), and (J) to prepare a silicone emulsion (D); and (Step 2') mixing components (A), (E), and (F) with the silicone emulsion (C) prepared in (Step 1') above and the silicone emulsion (D) prepared in (Step 1'') above.
水系耐油剤組成物〈2〉のより好ましい製造方法として、
(工程1’)(G)、(I)及び(J)成分を混合、乳化し、(C)シリコーンエマルジョンを調製する工程
(工程1’’)(H)、(I)及び(J)成分を混合、乳化し、(D)シリコーンエマルジョンを調製する工程
(工程2’-1)(A)及び(E)成分を混合し、(A)成分の水溶液を調製する工程
(工程2’-2)(F)、(I)及び(J)成分を混合し、(K)触媒組成物を調製する工程
並びに
(工程2’-3)上記(工程1’)で調製した(C)シリコーンエマルジョンと、上記(工程1’’)で調製した(D)シリコーンエマルジョンと、上記(工程2’-1)で調製した(A)成分の水溶液と、上記(工程2’-2)で調製した(K)触媒組成物とを混合する工程
を有する方法が挙げられる。
A more preferable method for producing the aqueous oil-resistant composition <2> is as follows:
Examples of the method include a method having a step of: (Step 1') mixing and emulsifying components (G), (I), and (J) to prepare a silicone emulsion (C); (Step 1''); mixing and emulsifying components (H), (I), and (J) to prepare a silicone emulsion (D); (Step 2'-1) mixing components (A) and (E) to prepare an aqueous solution of component (A); (Step 2'-2) mixing components (F), (I), and (J) to prepare a catalyst composition (K); and (Step 2'-3) mixing the silicone emulsion (C) prepared in (Step 1'), the silicone emulsion (D) prepared in (Step 1''), the aqueous solution of component (A) prepared in (Step 2'-1), and the catalyst composition (K) prepared in (Step 2'-2).
(工程1)(B)付加硬化型シリコーンエマルジョンの調製
(B)成分は公知の方法で製造することができる。例えば、上記(G)成分、(H)成分及び(I)成分の所定量と、(J)水の一部とを、プラネタリーミキサー、コンビミキサー、高圧ホモジナイザーなどの高剪断可能な撹拌装置を用いて混合し、転相法により乳化し、(J)水の残分を加えて希釈する方法が挙げられる。
(B)付加硬化型シリコーンエマルジョン調製時に、(A)成分、(F)成分、上記した乳化助剤としての水溶性樹脂及び触媒活性抑制剤等のその他の成分を、それぞれ所定量、混合してもよい。
(Step 1) Preparation of (B) Addition-Cure Silicone Emulsion Component (B) can be produced by a known method, for example by mixing predetermined amounts of components (G), (H), and (I) with a portion of water (J) using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsifying by a phase inversion method, and diluting by adding the remainder of water (J).
When preparing the (B) addition-curable silicone emulsion, the (A) component, the (F) component, the water-soluble resin acting as the emulsifying aid described above, and other components such as a catalyst activity inhibitor may each be mixed in a predetermined amount.
(工程1’)(C)シリコーンエマルジョンの調製
(C)成分は公知の方法で製造することができる。例えば、上記(G)成分及び(I)成分の所定量と、(J)水の一部とを、プラネタリーミキサー、コンビミキサー、高圧ホモジナイザーなどの高剪断可能な撹拌装置を用いて混合し、転相法により乳化し、(J)水の残分を加えて希釈する方法が挙げられる。
(C)シリコーンエマルジョン調製時に、(A)成分、(F)成分、上記した乳化助剤としての水溶性樹脂及び触媒活性抑制剤等のその他の成分を、それぞれ所定量、混合してもよい。
(Step 1') Preparation of (C) Silicone Emulsion Component (C) can be produced by a known method, for example, by mixing predetermined amounts of components (G) and (I) with a portion of water (J) using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsifying by a phase inversion method, and diluting by adding the remainder of water (J).
When preparing the silicone emulsion (C), the components (A), (F), the water-soluble resin acting as the emulsifying aid described above, and other components such as a catalyst activity inhibitor may each be mixed in a predetermined amount.
(工程1’’)(D)シリコーンエマルジョンの調製
(D)成分は公知の方法で製造することができる。例えば、上記(H)成分及び(I)成分の所定量と、(J)水の一部とを、プラネタリーミキサー、コンビミキサー、高圧ホモジナイザーなどの高剪断可能な撹拌装置を用いて混合し、転相法により乳化し、(J)水の残分を加えて希釈する方法が挙げられる。
(D)シリコーンエマルジョン調製時に、(A)成分、(F)成分、上記した乳化助剤としての水溶性樹脂及び触媒活性抑制剤等のその他の成分を、それぞれ所定量、混合してもよい。
(Step 1″) Preparation of (D) Silicone Emulsion Component (D) can be produced by known methods. For example, a method can be used in which predetermined amounts of components (H) and (I) above and a portion of water (J) are mixed using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsified by a phase inversion method, and then diluted by adding the remainder of water (J).
When preparing the silicone emulsion (D), the components (A), (F), the water-soluble resin acting as the emulsifying aid described above, and other components such as a catalyst activity inhibitor may each be mixed in a predetermined amount.
(工程2)(A)、(E)及び(F)成分と、(B)成分との混合
(工程2’)(A)、(E)及び(F)成分と、(C)成分と、(D)成分との混合
(工程2)及び(工程2’)では各成分が均一に混合されればよく、公知の混合装置を用いて各成分を混合すればよい。エマルジョンの安定性から混合は10~30℃でおこなうことが好ましい。
(Step 2) Mixing components (A), (E), and (F) with component (B) (Step 2') Mixing components (A), (E), and (F) with component (C) and component (D) In (Step 2) and (Step 2'), each component only needs to be mixed uniformly, and each component may be mixed using a known mixing device. From the viewpoint of emulsion stability, mixing is preferably performed at 10 to 30°C.
(工程2-1)、(工程2’-1)(A)成分の水溶液の調製
(工程2-1)及び(工程2’-1)は、(A)成分を(E)水に溶解して所望の濃度の水溶液とする工程である。(A)セルロース系樹脂は、取り扱いやすさの観点から、他の成分と混合する前に予め(E)水に溶解し、(A)成分及び(E)成分の混合物として、他の成分と混合することが好ましい。本工程で得られる(A)成分の水溶液における(A)成分の濃度は0.5~10質量%とすることが好ましい。
(Step 2-1) and (Step 2'-1) Preparation of an Aqueous Solution of Component (A) (Step 2-1) and (Step 2'-1) are steps of dissolving component (A) in water (E) to obtain an aqueous solution of a desired concentration. From the viewpoint of ease of handling, it is preferable that the cellulose-based resin (A) is dissolved in water (E) before mixing with other components, and the mixture of component (A) and component (E) is mixed with the other components. The concentration of component (A) in the aqueous solution of component (A) obtained in this step is preferably 0.5 to 10 mass%.
(工程2-2)、(工程2’-2)(K)触媒組成物の調製
(F)成分は(B)付加硬化型シリコーンエマルジョン製造時に混合してもよいが、他の成分と混合する前に、(F)成分、(I)界面活性剤及び(J)水を混合し、(K)触媒組成物として、他の成分と混合することが好ましい。
(K)触媒組成物は、各成分を混合可能な装置を用いて製造すればよいが、プラネタリーミキサー、コンビミキサー、高圧ホモジナイザーなどの高剪断可能な撹拌装置を用いて混合し、転相法により乳化してエマルジョンとする方法が好ましい。
(Step 2-2), (Step 2'-2) Preparation of (K) Catalyst Composition Although the component (F) may be mixed during the production of the addition-curable silicone emulsion (B), it is preferable to mix the component (F), the surfactant (I) and water (J) prior to mixing with the other components, and then mix this mixture with the other components to form the (K) catalyst composition.
The catalyst composition (K) may be produced using an apparatus capable of mixing the components. A method in which the components are mixed using an agitation apparatus capable of high shear, such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, and then emulsified by a phase inversion method to form an emulsion is preferred.
(工程2-3)(B)成分と、(A)成分の水溶液と、(K)成分との混合
(工程2’-3)(C)成分と、(D)成分と、(A)成分の水溶液と、(K)成分との混合
(工程2-3)は、水系耐油剤組成物〈1〉を使用する直前(例えば、紙基材に塗布する直前)におこなうことが好ましい。また、(工程2’-3)は、水系耐油剤組成物〈2〉を使用する直前(例えば、紙基材に塗布する直前)におこなうことが好ましい。
これにより、オルガノハイドロジェンポリシロキサンの脱水素を抑制し、シェルフライフに優れるだけでなく、混合するエマルジョンの組合せを変えることにより幅広い特性を容易に達成できる。
(Step 2-3) Mixing the component (B), an aqueous solution of the component (A), and the component (K) (Step 2'-3) Mixing the component (C), the component (D), an aqueous solution of the component (A), and the component (K) (Step 2-3) is preferably carried out immediately before using the aqueous oil-proofing composition <1> (for example, immediately before applying it to a paper substrate). Also, (Step 2'-3) is preferably carried out immediately before using the aqueous oil-proofing composition <2> (for example, immediately before applying it to a paper substrate).
This not only inhibits dehydrogenation of the organohydrogenpolysiloxane and provides an excellent shelf life, but also makes it easy to achieve a wide range of properties by changing the combination of emulsions to be mixed.
[耐油処理方法]
本発明の水系耐油剤組成物は、紙基材に耐油性及び耐水性を付与するのに好適に使用できる。
紙を耐油処理する方法としては、パルプスラリーに本発明の水系耐油剤組成物を添加する内添処理方法であってもよいし、抄紙後の紙基材に本発明の水系耐油剤組成物を塗工し、又は、抄紙後の紙基材を本発明の水系耐油剤組成物に含浸し、乾燥する外添処理方法であってもよい。
[Oil-resistant treatment method]
The aqueous oil-proofing composition of the present invention can be suitably used to impart oil resistance and water resistance to paper substrates.
The method for treating paper to be oil-resistant may be an internal treatment method in which the aqueous oil-resistant composition of the present invention is added to a pulp slurry, or an external treatment method in which the aqueous oil-resistant composition of the present invention is coated on a paper substrate after papermaking, or the paper substrate after papermaking is impregnated with the aqueous oil-resistant composition of the present invention and dried.
[耐油紙]
本発明の耐油紙は、紙基材に対し上記耐油処理方法を適用することで製造することができ、好ましくは本発明の水系耐油剤組成物を紙基材に塗工又は含浸して得ることができる。
[Oil-resistant paper]
The grease-resistant paper of the present invention can be produced by applying the above-mentioned oil-resistant treatment method to a paper substrate, and preferably can be obtained by coating or impregnating the paper substrate with the aqueous oil-resistant composition of the present invention.
紙基材としては、例えば、広葉樹パルプ、針葉樹パルプ等の化学パルプや砕木パルプ、サーモメカニカルパルプ等の機械パルプ、古紙パルプ等を用いて、各種抄紙機で抄紙されたもの等が挙げられる。具体的には、晒クラフト紙、未晒クラフト紙、上質紙、中質紙、微塗工紙、塗工紙、片艶紙、加工原紙、板紙、白板紙、ライナー、セミグラシン紙、グラシン紙、パーチメント紙等が挙げられる。また、前記パルプには、pH調整剤やサイズ剤、紙力増強剤、湿潤紙力剤、歩留まり向上剤、濾水性向上剤、染料、消泡剤、填料等が含まれたものを使用してもよい。 Examples of paper base materials include those made on various papermaking machines using chemical pulps such as hardwood pulp and softwood pulp, mechanical pulps such as groundwood pulp and thermomechanical pulp, and recycled paper pulp. Specific examples include bleached kraft paper, unbleached kraft paper, fine paper, medium quality paper, lightly coated paper, coated paper, one-sided gloss paper, processed base paper, paperboard, white paperboard, liner, semi-glassine paper, glassine paper, and parchment paper. The pulp may also contain pH adjusters, sizing agents, paper strength agents, wet strength agents, retention improvers, drainage improvers, dyes, defoamers, fillers, etc.
水系耐油剤組成物の塗工方法としては、外添によって紙基材に塗布する方法が好ましく、例えば、バーコーター、ナイフコーター、サイズプレスコーター、ロールコーター、リバースロールコーター、エアーナイフコーター、キャレンダー、ゲートロールコーター、ブレードコーター、カーテンコーター、グラビアコーター、ロッドメタリングや2ロールサイズプレス等を用いて塗布する方法が挙げられる。
耐油紙の透気度を高めるために、水系耐油剤組成物を紙基材表面にのみコーティング処理するよりも、紙基材の内部に水系耐油剤組成物を浸透させる外添処理が好ましく、特にポンド式のサイズプレスで含浸処理することが好ましい。
また、水系耐油剤組成物の量(乾燥後の固形分)としては特に限定されないが、好ましくは0.1~10g/m2、より好ましくは0.5~3g/m2、更に好ましく0.5~2g/m2程度である。水系耐油剤組成物の量が上記範囲内であれば、耐油性及び透気性に優れるため好ましい。
[0043] The method for applying the aqueous oil-resistant agent composition is preferably a method of applying the composition to a paper substrate by external addition. Examples of the method include a method of applying the composition using a bar coater, a knife coater, a size press coater, a roll coater, a reverse roll coater, an air knife coater, a calendar, a gate roll coater, a blade coater, a curtain coater, a gravure coater, a rod metering coater, a two-roll size press, or the like.
In order to increase the air permeability of grease-resistant paper, it is preferable to use an external addition treatment in which the aqueous oil-resistant composition penetrates into the interior of the paper base material, rather than coating the aqueous oil-resistant composition only on the surface of the paper base material, and it is particularly preferable to use a pond-type size press for impregnation treatment.
The amount of the aqueous oil-resistant composition (solid content after drying) is not particularly limited, but is preferably about 0.1 to 10 g/m 2 , more preferably about 0.5 to 3 g/m 2 , and even more preferably about 0.5 to 2 g/m 2. If the amount of the aqueous oil-resistant composition is within the above range, excellent oil resistance and air permeability are obtained, which is preferable.
塗工処理後の紙基材は、熱処理によって水系耐油剤組成物を乾燥させる。熱源としては、例えば、熱風乾燥機、赤外線ヒーター、回転ドライヤー等が挙げられる。また、乾燥条件としては、例えば、温度が好ましくは80~180℃、より好ましくは100~150℃、更に好ましくは120~150℃である。生産性の観点と水系耐油剤組成物の付加反応の観点から、乾燥時間は好ましくは0.1~180分、より好ましくは1~30分、更に好ましくは2~5分である。 After the coating process, the paper substrate is heat-treated to dry the water-based oil-resistant composition. Examples of heat sources include hot air dryers, infrared heaters, and rotary dryers. Drying conditions include a temperature of preferably 80 to 180°C, more preferably 100 to 150°C, and even more preferably 120 to 150°C. From the viewpoints of productivity and the addition reaction of the water-based oil-resistant composition, the drying time is preferably 0.1 to 180 minutes, more preferably 1 to 30 minutes, and even more preferably 2 to 5 minutes.
本発明の耐油紙の透気度はJAPAN TAPPI 紙パルプ試験方法 No.5-2:2000に準じて測定した王研式透気度である。耐油紙の透気度は紙基材や塗工方法等に左右されるため、特に限定されないが、好ましくは1000秒以下であり、より好ましくは500秒以下であり、更に好ましくは5~300秒である。なお、耐油紙の透気度の下限に制限はないが、例えば5秒とすることができる。耐油紙の透気度が1000秒以下であれば、耐油紙を用いて包装した食品の風味や保存安定性が低下しないため好ましい。 The air permeability of the grease-resistant paper of the present invention is the Oken air permeability measured in accordance with JAPAN TAPPI Paper and Pulp Test Method No. 5-2:2000. The air permeability of the grease-resistant paper is not particularly limited as it depends on the paper base material and coating method, but is preferably 1000 seconds or less, more preferably 500 seconds or less, and even more preferably 5 to 300 seconds. There is no lower limit to the air permeability of the grease-resistant paper, but it can be set to, for example, 5 seconds. It is preferable for the air permeability of the grease-resistant paper to be 1000 seconds or less, since this does not reduce the flavor or storage stability of food packaged using the grease-resistant paper.
以下、実施例及び比較例を用いて本発明を具体的に説明するが、本発明はこれらに限定されるものではない。
なお、下記に挙げる(A)成分及び乳化助剤のPVAの粘度はいずれも20℃においてBM型粘度計を用いて測定した値である。下記に挙げる(G)成分の粘度はいずれも25℃においてB型回転粘度計を用いて測定した値である。ビニル価はJIS K 0070に準ずるハヌス法にて測定し、求めたヨウ素価から算出した値である。
なお以下、Me及びViはそれぞれメチル基、ビニル基を表す。
The present invention will be specifically described below using examples and comparative examples, but the present invention is not limited to these.
The viscosities of the component (A) and the PVA emulsification aid given below are all values measured using a BM type viscometer at 20° C. The viscosities of the component (G) given below are all values measured using a B type rotational viscometer at 25° C. The vinyl value is a value calculated from the iodine value obtained by measurement using the Hanus method in accordance with JIS K 0070.
In the following, Me and Vi represent a methyl group and a vinyl group, respectively.
(A)成分
(A-1)2%水溶液の20℃での粘度が25mPa・s、メトキシ基の置換度が1.8のメチルセルロース
(A-2)2%水溶液の20℃での粘度が4mPa・s、メトキシ基の置換度が1.8のメチルセルロース
(A-3)2%水溶液の20℃での粘度が100mPa・s、メトキシ基の置換度が1.8のメチルセルロース
(A-4)2%水溶液の20℃での粘度が8,000mPa・s、メトキシ基の置換度が1.8のメチルセルロース
(A-5)2%水溶液の20℃での粘度が50mPa・s、メトキシ基の置換度が1.8、ヒドロキシプロピル基の置換度が0.15のヒドロキシプロピルメチルセルロース
(A) Component (A-1) Methylcellulose having a viscosity of 25 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution of methoxy groups of 1.8 (A-2) Methylcellulose having a viscosity of 4 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution of methoxy groups of 1.8 (A-3) Methylcellulose having a viscosity of 100 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution of methoxy groups of 1.8 (A-4) Methylcellulose having a viscosity of 8,000 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution of methoxy groups of 1.8 (A-5) Hydroxypropyl methylcellulose having a viscosity of 50 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution of methoxy groups of 1.8 and a degree of substitution of hydroxypropyl groups of 0.15
(F)成分
(F-1)白金(0)-1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体
Component (F) (F-1) Platinum (0)-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex
(G)成分
(G-1)
(ViMe2SiO1/2)2(Me2SiO2/2)120(ViMeSiO2/2)18
ビニル価:0.187mol/100g、粘度:300mPa・s
(G-2)
(ViMe2SiO1/2)2(Me2SiO2/2)10
ビニル価:0.211mol/100g、粘度:9.0mPa・s
(G-3)
(ViMe2SiO1/2)2(Me2SiO2/2)95(ViMeSiO2/2)3
ビニル価:0.070mol/100g、粘度:300mPa・s
(G-4)
(ViMe2SiO1/2)2(Me2SiO2/2)43
ビニル価:0.063mol/100g、粘度:60mPa・s
(G-5)
(ViMe2SiO1/2)2(Me2SiO2/2)x(ViMeSiO2/2)y
ビニル価:0.13mol/100g、25℃で生ゴム状であり、30質量%濃度となるようにトルエンに溶解した溶液の粘度が7,000mPa・s、x+yは前記粘度を満たす値、x/y=9
(G’-1)
(ViMe2SiO1/2)2(Me2SiO2/2)160(ViMeSiO2/2)2
ビニル価:0.03mol/100g、粘度:400mPa・s
(G) Component (G-1)
(ViMe 2 SiO 1/2 ) 2 (Me 2 SiO 2/2 ) 120 (ViMeSiO 2/2 ) 18
Vinyl value: 0.187 mol/100 g, viscosity: 300 mPa·s
(G-2)
(ViMe 2 SiO 1/2 ) 2 (Me 2 SiO 2/2 ) 10
Vinyl value: 0.211 mol/100 g, viscosity: 9.0 mPa·s
(G-3)
(ViMe 2 SiO 1/2 ) 2 (Me 2 SiO 2/2 ) 95 (ViMeSiO 2/2 ) 3
Vinyl value: 0.070 mol/100 g, viscosity: 300 mPa·s
(G-4)
(ViMe 2 SiO 1/2 ) 2 (Me 2 SiO 2/2 ) 43
Vinyl value: 0.063 mol/100 g, viscosity: 60 mPa·s
(G-5)
(ViMe 2 SiO 1/2 ) 2 (Me 2 SiO 2/2 ) x (ViMeSiO 2/2 ) y
Vinyl value: 0.13 mol/100 g, rubber-like at 25° C., viscosity of a solution dissolved in toluene to give a concentration of 30% by mass is 7,000 mPa·s, x+y is a value that satisfies the above viscosity, x/y=9
(G′-1)
(ViMe 2 SiO 1/2 ) 2 (Me 2 SiO 2/2 ) 160 (ViMeSiO 2/2 ) 2
Vinyl value: 0.03 mol/100 g, viscosity: 400 mPa·s
(H)成分
(H-1)
(Me3SiO1/2)2(MeHSiO2/2)70(Me2SiO2/2)28
SiH基含有量:1.08mol/100g、粘度:122mPa・s
(H-2)
(Me3SiO1/2)2(MeHSiO2/2)45(Me2SiO2/2)17
SiH基含有量:1.10mol/100g、粘度:44mPa・s
(H-3)
(Me3SiO1/2)2(MeHSiO2/2)50(Me2SiO2/2)48
SiH基含有量:0.75mol/100g、粘度:117mPa・s
(H-4)
(Me3SiO1/2)2(MeHSiO2/2)80(Me2SiO2/2)100
SiH基含有量:0.65mol/100g、粘度:370mPa・s
(H-5)
(Me3SiO1/2)2(MeHSiO2/2)38
SiH基含有量:1.60mol/100g、粘度:20mPa・s
(H) Component (H-1)
(Me 3 SiO 1/2 ) 2 (MeHSiO 2/2 ) 70 (Me 2 SiO 2/2 ) 28
SiH group content: 1.08 mol/100 g, viscosity: 122 mPa・s
(H-2)
(Me 3 SiO 1/2 ) 2 (MeHSiO 2/2 ) 45 (Me 2 SiO 2/2 ) 17
SiH group content: 1.10 mol/100 g, viscosity: 44 mPa・s
(H-3)
(Me 3 SiO 1/2 ) 2 (MeHSiO 2/2 ) 50 (Me 2 SiO 2/2 ) 48
SiH group content: 0.75 mol/100 g, viscosity: 117 mPa・s
(H-4)
(Me 3 SiO 1/2 ) 2 (MeHSiO 2/2 ) 80 (Me 2 SiO 2/2 ) 100
SiH group content: 0.65 mol/100 g, viscosity: 370 mPa・s
(H-5)
(Me 3 SiO 1/2 ) 2 (MeHSiO 2/2 ) 38
SiH group content: 1.60 mol/100 g, viscosity: 20 mPa・s
(I)成分
(I-1)ポリオキシエチレンスチレン化フェニルエーテル(商品名:ノイゲンEA-137、第一工業製薬社製)HLB:13.0
(I-2)ポリオキシエチレンラウリルエーテル(商品名:エマルゲン109P、花王社製、HLB:13.6)
(I-3)エトキシ化2,4,7,9-テトラメチル-5-デシン-4,7-ジオールとジ-2-エチルヘキシルスルホコハク酸ナトリウムの混合液(商品名:サーフィノールPSA-336、エボニック社製)
(I) Component (I-1) Polyoxyethylene styrenated phenyl ether (trade name: Noigen EA-137, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) HLB: 13.0
(I-2) Polyoxyethylene lauryl ether (product name: Emulgen 109P, manufactured by Kao Corporation, HLB: 13.6)
(I-3) Mixture of ethoxylated 2,4,7,9-tetramethyl-5-decyne-4,7-diol and sodium di-2-ethylhexyl sulfosuccinate (product name: Surfynol PSA-336, manufactured by Evonik Co., Ltd.)
A.エマルジョンの調製
付加硬化型シリコーンエマルジョン(B)の調製
[調製例1]
容器内全体を撹拌できる錨型撹拌翼と、周縁に小さな歯型突起が上下に交互に設けられている回転可能な円板とを有する5リットルの複合乳化装置(TKコンビミックスM型、プライミクス(株)製品名)に、上記(G-1)を93.3質量部、上記(G-2)を75.8質量部、上記(H-1)を64.2質量部、界面活性剤として上記(I-1)を2.3質量部、乳化助剤として15%PVA水溶液(三菱ケミカル社製、商品名:GM-14L、4%水溶液の20℃での粘度が18mPa・s、ケン化度88.5mol%)を77.8質量部及び触媒活性抑制剤として1-エチニル-1-シクロヘキサノール1.4質量部を仕込み、均一に撹拌混合した後に、70質量部の転相水を加えて転相させ、引続き15分間撹拌した。次いで、希釈水を198.5質量部加えて撹拌し、シリコーン分40%の付加硬化型エマルジョン(B-1)を得た。
A. Preparation of Emulsion Preparation of Addition-Cure Silicone Emulsion (B) [Preparation Example 1]
A 5-liter composite emulsifier (TK Combimix M type, product name of Primix Corporation) having an anchor-shaped stirring blade capable of stirring the entire inside of the vessel and a rotatable disk having small tooth-shaped protrusions alternately provided on the periphery, was charged with 93.3 parts by mass of the above (G-1), 75.8 parts by mass of the above (G-2), 64.2 parts by mass of the above (H-1), 2.3 parts by mass of the above (I-1) as a surfactant, 77.8 parts by mass of a 15% aqueous solution of PVA (manufactured by Mitsubishi Chemical Corporation, product name: GM-14L, 4% aqueous solution has a viscosity of 18 mPa·s at 20°C, and a saponification degree of 88.5 mol%) as an emulsification aid, and 1.4 parts by mass of 1-ethynyl-1-cyclohexanol as a catalyst activity inhibitor, and the mixture was stirred and mixed uniformly, and then 70 parts by mass of phase inversion water was added to cause phase inversion, followed by stirring for 15 minutes. Next, 198.5 parts by weight of dilution water was added and stirred to obtain an addition curing type emulsion (B-1) with a silicone content of 40%.
[調製例2~14]
調製例1と同様の方法で、下記表1、2、3に示す組成にて乳化し、付加硬化型シリコーンエマルジョン(B-2~12、B’-1、2)を得た。
[Preparation Examples 2 to 14]
Using the same method as in Preparation Example 1, emulsification was carried out with the compositions shown in Tables 1, 2 and 3 below to obtain addition-curable silicone emulsions (B-2 to 12, B'-1 and 2).
アルケニル基を有するオルガノポリシロキサン含有シリコーンエマルジョン(C)の調製
[調製例15]
調製例1と同様の方法で、(G-1)を93.3質量部、(G-2)を75.8質量部、(I-1)を1.7質量部、乳化助剤として15%PVA水溶液(三菱ケミカル社製、商品名:GM-14L、4%水溶液の20℃での粘度が18mPa・s、ケン化度88.5mol%)を56.8質量部及び触媒活性抑制剤として1-エチニル-1-シクロヘキサノール1.4質量部を複合乳化装置に仕込み、均一に撹拌混合した後に、51.1質量部の転相水を加えて転相させ、引続き15分間撹拌した。次いで、希釈水を144.9質量部加えて撹拌し、シリコーン分40%のアルケニル基を有するオルガノポリシロキサン含有シリコーンエマルジョン(C-1)を得た。
Preparation of silicone emulsion (C) containing organopolysiloxane having alkenyl groups [Preparation Example 15]
In the same manner as in Preparation Example 1, 93.3 parts by mass of (G-1), 75.8 parts by mass of (G-2), 1.7 parts by mass of (I-1), 56.8 parts by mass of 15% aqueous PVA solution (manufactured by Mitsubishi Chemical Corporation, trade name: GM-14L, 4% aqueous solution has a viscosity of 18 mPa·s at 20°C, saponification degree of 88.5 mol%) as an emulsification aid, and 1.4 parts by mass of 1-ethynyl-1-cyclohexanol as a catalyst activity inhibitor were charged into a composite emulsifier, and after uniform stirring and mixing, 51.1 parts by mass of phase inversion water was added to cause phase inversion, and the mixture was stirred for 15 minutes. Next, 144.9 parts by mass of dilution water was added and stirred to obtain an organopolysiloxane-containing silicone emulsion (C-1) having an alkenyl group with a silicone content of 40%.
オルガノハイドロジェンポリシロキサン含有シリコーンエマルジョン(D)の調製
[調製例16]
調製例1と同様の方法で、(H-1)を64.2質量部、(I-1)を0.6質量部、及び乳化助剤として15%PVA水溶液(三菱ケミカル社製、商品名:GM-14L、4%水溶液の20℃での粘度が18mPa・s、ケン化度88.5mol%)21質量部を複合乳化装置に仕込み、均一に撹拌混合した後に、18.9質量部の転相水を加えて転相させ、引続き15分間撹拌した。次いで、希釈水を53.6質量部加えて撹拌し、シリコーン分40%のオルガノハイドロジェンポリシロキサン含有シリコーンエマルジョン(D-1)を得た。
Preparation of organohydrogenpolysiloxane-containing silicone emulsion (D) [Preparation Example 16]
Using the same method as in Preparation Example 1, 64.2 parts by mass of (H-1), 0.6 parts by mass of (I-1), and 21 parts by mass of a 15% aqueous PVA solution (manufactured by Mitsubishi Chemical Corporation, product name: GM-14L, 4% aqueous solution has a viscosity of 18 mPa·s at 20°C, and a saponification degree of 88.5 mol%) as an emulsification aid were charged into a composite emulsifier, and after uniform mixing and stirring, 18.9 parts by mass of phase inversion water was added to cause phase inversion, followed by stirring for 15 minutes. Next, 53.6 parts by mass of dilution water was added and stirred to obtain an organohydrogenpolysiloxane-containing silicone emulsion (D-1) with a silicone content of 40%.
触媒組成物(K)の調製
[調製例17]
触媒組成物中、(F-1)が0.4質量%及び(I-2)が0.2質量%となるよう水と混合、乳化し、白金触媒エマルジョン組成物(K-1)を得た。
Preparation of catalyst composition (K) [Preparation Example 17]
The catalyst composition was mixed with water and emulsified so that the catalyst composition contained 0.4 mass % of (F-1) and 0.2 mass % of (I-2), to obtain a platinum catalyst emulsion composition (K-1).
B.水系耐油剤組成物及び耐油紙の調製
[実施例1]
予め水に溶解させた5%セルロース系樹脂(A-1)の水溶液を2,000質量部、シリコーン分40%の付加硬化型シリコーンエマルジョン(B-1)を583.3質量部、水(E)5,983質量部、白金触媒エマルジョン(K-1)を16.7質量部(シリコーン分に対する白金重量が85ppm)加え、よく混合したものを水系耐油剤組成物として得た。調製した水系耐油剤組成物に、紙基材としてアドバンテック社の定量濾紙No.5B(坪量108g/m2、透気度3.6s)を含浸させ、絞り機で該濾紙を絞った後、乾燥機で、150℃で3分の条件で加熱乾燥して、耐油紙を得た。
B. Preparation of Water-Based Oil-Proof Composition and Oil-Proof Paper [Example 1]
2,000 parts by weight of 5% cellulose resin (A-1) aqueous solution dissolved in water, 583.3 parts by weight of addition curing type silicone emulsion (B-1) with 40% silicone content, 5,983 parts by weight of water (E), 16.7 parts by weight of platinum catalyst emulsion (K-1) (85 ppm platinum weight relative to silicone content) were added and thoroughly mixed to obtain a water-based oil-resistant composition. The prepared water-based oil-resistant composition was impregnated with Advantec's quantitative filter paper No. 5B (basis weight 108 g/m 2 , air permeability 3.6 s) as a paper substrate, and the filter paper was squeezed with a wringer, and then heated and dried in a dryer at 150°C for 3 minutes to obtain an oil-resistant paper.
[実施例2~19、比較例1~4]
実施例1と同様の方法で、下記表1~3に示す配合にて水系耐油剤組成物を調製し、紙基材を処理することで耐油紙を得た。
[Examples 2 to 19, Comparative Examples 1 to 4]
In the same manner as in Example 1, aqueous oil-resistant compositions were prepared according to the formulations shown in Tables 1 to 3 below, and paper substrates were treated with the compositions to obtain oil-resistant papers.
[実施例20]
実施例1と同様の方法で、5%セルロース系樹脂(A-1)の水溶液を2,000質量部、シリコーン分40%のアルケニル基を有するオルガノポリシロキサン含有シリコーンエマルジョン(C-1)を425.8質量部、シリコーン分40%のオルガノハイドロジェンポリシロキサン含有シリコーンエマルジョン(D-1)を157.5質量部、白金触媒エマルジョン(K-1)を16.7質量部(シリコーン分に対する白金重量が85ppm)加え、よく混合したものを水系耐油剤組成物として得た。調製した水系耐油剤組成物を用いて実施例1と同様に紙基材を処理することで耐油紙を得た。
[Example 20]
In the same manner as in Example 1, 2,000 parts by mass of a 5% aqueous solution of cellulose resin (A-1), 425.8 parts by mass of organopolysiloxane-containing silicone emulsion (C-1) with a silicone content of 40% and an alkenyl group, 157.5 parts by mass of organohydrogenpolysiloxane-containing silicone emulsion (D-1) with a silicone content of 40%, and 16.7 parts by mass of platinum catalyst emulsion (K-1) (85 ppm platinum weight relative to silicone content) were added and thoroughly mixed to obtain a water-based oil-resistant composition. A paper substrate was treated in the same manner as in Example 1 using the prepared water-based oil-resistant composition to obtain grease-resistant paper.
[比較例5]
特許文献5(特開2006-257159号公報)の実施例4を参考に、(A)成分として(A-3)、(G)成分として(G’-1)、(H)成分として(H-5)、(I)成分として(I-2)、添加剤としてコハク酸を用い、表4に示す組成にて調製例1と同様の方法で乳化、配合したものを組成物として得た。調製した組成物を用いて実施例1と同様に紙基材を処理することで耐油紙を得た。
[Comparative Example 5]
With reference to Example 4 of Patent Document 5 (JP 2006-257159 A), (A-3) as component (A), (G'-1) as component (G), (H-5) as component (H), (I-2) as component (I) and succinic acid as an additive were used, and emulsified and blended in the same manner as in Preparation Example 1 in the composition shown in Table 4 to obtain a composition. A paper substrate was treated with the prepared composition in the same manner as in Example 1 to obtain grease-resistant paper.
C.評価項目及びその方法
得られた各耐油紙について、以下に示す方法に準拠して各物性の評価を行った。評価結果は表1~4に記載した。
C. Evaluation Items and Methods The physical properties of each of the obtained greaseproof papers were evaluated according to the methods shown below. The evaluation results are shown in Tables 1 to 4.
耐油性
日清オイリオ社の菜種油(商品名:日清キャノーラ油)を使用し、水系耐油剤組成物を処理した耐油紙の上に油を1滴おき、滴下後30分間に油の浸透状態を目視で確認した。基準は以下のとおりである。
◎:(30分後に油染み、裏抜けが全くない)
〇:(30分後に数か所ピンホール状の油染みがある)
△:(5分超~15分以内に油染み、裏抜けが起こる)
×:(5分以内に油染み、裏抜けが起こる)
Oil resistance Using rapeseed oil (product name: Nisshin Canola Oil) manufactured by Nisshin Oillio Co., Ltd., a drop of oil was placed on greaseproof paper treated with the aqueous oil-resistant composition, and the state of penetration of the oil was visually confirmed 30 minutes after the drop. The criteria were as follows.
◎: (After 30 minutes, there is no oil staining or bleed-through at all)
○: (After 30 minutes, there are several pinhole-shaped oil stains)
△: (Oil stains and bleed-through occur within 5 to 15 minutes)
×: (Oil stains and bleed-through occur within 5 minutes)
耐水性
水系耐油剤組成物を処理した耐油紙の上に水を1滴おき、滴下後30分間に水の浸透状態を目視で確認した。基準は以下のとおりである。
〇:(30分後に水が全く浸透しない)
△:(5分超~15分以内に水が浸透する)
×:(5分以内に水が浸透する)
Water resistance: A drop of water was placed on the greaseproof paper treated with the water-based oil-proofing composition, and the state of penetration of the water was visually observed 30 minutes after the drop. The criteria were as follows:
◯: (No water penetrates after 30 minutes)
△: (Water penetrates within 5 to 15 minutes)
×: (Water penetrates within 5 minutes)
透気度
JAPAN TAPPI 紙パルプ試験方法 No.5-2:2000に準じて透気度を測定した。試験機には熊谷理機工業社の王研式透気度試験機(型式:2040-C)を用い、透気度は異なる3点の平均値として算出した。
Air permeability was measured according to JAPAN TAPPI Paper and Pulp Test Method No. 5-2: 2000. The test machine used was an Oken air permeability tester (model: 2040-C) manufactured by Kumagai Riki Kogyo Co., Ltd., and the air permeability was calculated as the average value of three different points.
上記表1~3に示す通り、セルロース系樹脂のみを含浸して得た紙(比較例1)又はシリコーンエマルジョンのみを含浸して得た紙(比較例2)は、耐油性及び耐水性のいずれかが劣るものであった。また、(G)成分中の合計のアルケニル価が0.1mol/100g以下の組成物を含浸して得た紙(比較例3~4)は、耐油性に劣るものであった。
一方、本発明の水系耐油剤組成物を含浸して得た耐油紙は、セルロース系樹脂及びシリコーンエマルジョンそれぞれの利点を備え、耐油性及び耐水性に優れ、透気度は30秒以下であり、食品用耐油紙として適度な空気の透過性を有するものであった。
また、シリコーンエマルジョンは、(G)成分及び(H)成分を同一エマルジョン中に含む場合(実施例1~19)であっても、異なるエマルジョン中に含む場合(実施例20)でも、得られる耐油紙の性能に大きな違いはないことがわかった。
本発明では(G)成分のアルケニル価が重要であり、組成物中に配合する(G)成分全体のアルケニル価が低下すると耐油性が低下する傾向が見られた。
As shown in Tables 1 to 3, the paper obtained by impregnation with only a cellulose resin (Comparative Example 1) or the paper obtained by impregnation with only a silicone emulsion (Comparative Example 2) was poor in either oil resistance or water resistance. Furthermore, the paper obtained by impregnation with a composition in which the total alkenyl value in component (G) was 0.1 mol/100 g or less (Comparative Examples 3 and 4) was poor in oil resistance.
On the other hand, the grease-resistant paper obtained by impregnation with the aqueous grease-resistant composition of the present invention possesses the respective advantages of the cellulose-based resin and the silicone emulsion, and has excellent oil resistance and water resistance, an air permeability of 30 seconds or less, and thus has appropriate air permeability for grease-resistant paper for food use.
It was also found that there was no significant difference in the performance of the resulting grease-resistant paper whether the silicone emulsion contained the (G) and (H) components in the same emulsion (Examples 1 to 19) or in different emulsions (Example 20).
In the present invention, the alkenyl value of component (G) is important, and it has been observed that as the alkenyl value of the entire component (G) contained in the composition decreases, the oil resistance tends to decrease.
上記表4に示す通り、本発明の組成物の一例として併記する実施例7の結果と比べて、特許文献5の組成物の場合(比較例5)、耐油性が発現しなかった。特許文献5の実施例では、目止め剤が入っている紙基材の表面に対し、組成物を塗工し、乾燥して、紙基材の表面に硬化皮膜を形成させて耐油性を付与していたと考えられるが、紙基材の内部に組成物を含浸させ、耐油性を発現させる場合には、組成物中の(G)成分合計のアルケニル価(ビニル価)が重要であることが示唆された。 As shown in Table 4 above, compared to the results of Example 7, which is also shown as an example of the composition of the present invention, the composition of Patent Document 5 (Comparative Example 5) did not exhibit oil resistance. In the example of Patent Document 5, it is believed that the composition was applied to the surface of a paper substrate containing a filler, and then dried to form a hardened film on the surface of the paper substrate, thereby imparting oil resistance, but it was suggested that when the composition is impregnated into the interior of the paper substrate to exhibit oil resistance, the alkenyl value (vinyl value) of the total of the (G) components in the composition is important.
本発明の耐油紙は紙と親和性のあるセルロース系樹脂と耐水性、透気性のあるオルガノポリシロキサンが紙の内部でお互いに分散、物理的に絡み合うことで高い耐油性、耐水性、透気性をすべて満たすことがわかった。セルロース系樹脂とオルガノポリシロキサンの物理的な絡み合いを促進させるためにはオルガノポリシロキサンの架橋密度が重要であり、アルケニル価の高いアルケニル基含有オルガノポリシロキサンを用いる必要がある。 It has been found that the grease-resistant paper of the present invention has high oil resistance, water resistance, and air permeability because the cellulose resin, which has an affinity with paper, and the water-resistant, air-permeable organopolysiloxane are dispersed and physically entangled inside the paper. In order to promote the physical entanglement of the cellulose resin and the organopolysiloxane, the crosslink density of the organopolysiloxane is important, and it is necessary to use an alkenyl-group-containing organopolysiloxane with a high alkenyl value.
本発明の水系耐油剤組成物で処理した耐油紙は、耐油性、耐水性、透気性を両立することができる。したがって、本発明の耐油紙は、油分や水分を多く含むファストフードや揚げ物、焼き物といった調理済の食品等に対する包装用紙や包装容器、あるいは食品トレイ等に好適に使用することができる。 Oil-resistant paper treated with the aqueous oil-resistant composition of the present invention is able to achieve both oil resistance, water resistance, and air permeability. Therefore, the grease-resistant paper of the present invention can be suitably used as packaging paper, packaging containers, or food trays for cooked foods such as fast food, fried foods, and baked foods that contain a lot of oil and water.
Claims (13)
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(B)付加硬化型シリコーンエマルジョン:10~10,000質量部
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を含む水系耐油剤組成物であって、
上記(B)付加硬化型シリコーンエマルジョンが、
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(B)成分中5~40質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である、
(H)ケイ素原子に結合した水素原子(SiH基)を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(G)成分中のアルケニル基のモル数に対して(H)成分中のSiH基のモル数が1~5倍に相当する質量%、
(I)界面活性剤:(B)成分中0.1~10質量%及び
(J)水:(B)成分中10~90質量%
を含むものである、水系耐油剤組成物。 The following components (A), (B), (E) and (F):
(A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (B) 10 to 10,000 parts by mass of an addition-curing silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst,
The addition curing silicone emulsion (B) is
(G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C., which accounts for 5 to 40 mass% of component (B), and the total alkenyl value of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g;
(H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule: mass% corresponding to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G);
(I) Surfactant: 0.1 to 10% by mass in component (B) and (J) Water: 10 to 90% by mass in component (B)
The water-based oil-resistant composition comprises:
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(C)シリコーンエマルジョン:5~5,000質量部
(D)シリコーンエマルジョン
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を含む水系耐油剤組成物であって、
上記(C)シリコーンエマルジョンが、
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(C)成分中5~60質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である、
(I)界面活性剤:(C)成分中0.1~10質量%及び
(J)水:(C)成分中10~90質量%
を含むものであり、
上記(D)シリコーンエマルジョンが、
(H)ケイ素原子に結合した水素原子を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(D)成分中5~60質量%、
(I)界面活性剤:(D)成分中0.1~10質量%及び
(J)水:(D)成分中10~90質量%
を含むものであり、組成物中の(D)成分の含有量が、(D)成分中の(H)成分のSiH基のモル数が、(C)成分中の(G)成分のアルケニル基のモル数の1~5倍に相当する量である、水系耐油剤組成物。 The following components (A), (C), (D), (E) and (F):
(A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (C) 5 to 5,000 parts by mass of a silicone emulsion; (D) 1,000 to 50,000 parts by mass of a silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst,
The silicone emulsion (C) is
(G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C., which accounts for 5 to 60 mass% of component (C), and the total alkenyl value of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g;
(I) Surfactant: 0.1 to 10% by mass in component (C) and (J) Water: 10 to 90% by mass in component (C)
and
The silicone emulsion (D) is
(H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms per molecule: 5 to 60 mass% of component (D);
(I) Surfactant: 0.1 to 10% by mass in component (D) and (J) Water: 10 to 90% by mass in component (D)
wherein the content of component (D) in the composition is an amount in which the number of moles of SiH groups of component (H) in component (D) corresponds to 1 to 5 times the number of moles of alkenyl groups of component (G) in component (C).
(工程1)下記(G)、(H)、(I)及び(J)成分を混合、乳化し、(B)付加硬化型シリコーンエマルジョンを調製する工程
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(B)成分中5~40質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である
(H)ケイ素原子に結合した水素原子(SiH基)を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(G)成分中のアルケニル基のモル数に対して(H)成分中のSiH基のモル数が1~5倍に相当する質量%
(I)界面活性剤:(B)成分中0.1~10質量%
(J)水:(B)成分中10~90質量%
並びに
(工程2)下記(A)、(E)及び(F)成分と、上記(工程1)で調製した(B)付加硬化型シリコーンエマルジョン10~10,000質量部とを混合する工程
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を有する、水系耐油剤組成物の製造方法。 A method for producing the aqueous oil-resistant composition according to claim 1, comprising the steps of:
(Step 1) A step of preparing an addition-curable silicone emulsion (B) by mixing and emulsifying the following components (G), (H), (I), and (J): (G) an alkenyl-group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25°C: (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule, which accounts for 5 to 40% by mass of component (B) and has an alkenyl value of component (G) in total (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) of greater than 0.1 mol/100 g: (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms (SiH groups) per molecule, which corresponds to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G);
(I) Surfactant: 0.1 to 10% by mass in component (B)
(J) Water: 10 to 90% by mass in component (B)
and (Step 2) mixing the following components (A), (E), and (F) with 10 to 10,000 parts by mass of the addition-curable silicone emulsion (B) prepared in (Step 1) above, comprising: (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s as a 2% aqueous solution at 20°C; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst.
(工程1’)下記(G)、(I)及び(J)成分を混合、乳化し、(C)シリコーンエマルジョンを調製する工程
(G)ケイ素原子に結合したアルケニル基を1分子中に少なくとも2個有し、25℃における粘度が5mPa・s以上のアルケニル基含有オルガノポリシロキサン:(C)成分中5~60質量%であり、(G)成分合計のアルケニル価((G)成分合計100g中に含まれるケイ素原子に結合したアルケニル基のモル数)が0.1mol/100g超である
(I)界面活性剤:(C)成分中0.1~10質量%
(J)水:(C)成分中10~90質量%
(工程1’’)下記(H)、(I)及び(J)成分を混合、乳化し、(D)シリコーンエマルジョンを調製する工程
(H)ケイ素原子に結合した水素原子を1分子中に少なくとも2個有するオルガノハイドロジェンポリシロキサン:(D)成分中5~60質量%
(I)界面活性剤:(D)成分中0.1~10質量%
(J)水:(D)成分中10~90質量%
並びに
(工程2’)下記(A)、(E)及び(F)成分と、上記(工程1’)で調製した(C)シリコーンエマルジョン5~5,000質量部と、上記(工程1’’)で調製した(D)シリコーンエマルジョン(D)成分中の(H)成分のSiH基のモル数が、(C)成分中の(G)成分のアルケニル基のモル数の1~5倍に相当する量とを混合する工程
(A)2%水溶液の20℃での粘度が2~10,000mPa・sのセルロース系樹脂:100質量部
(E)水:1,000~50,000質量部
(F)白金族金属系触媒:触媒量
を有する、水系耐油剤組成物の製造方法。 A method for producing the aqueous oil-resistant composition according to claim 2, comprising the steps of:
(Step 1') A step of preparing a silicone emulsion (C) by mixing and emulsifying the following components (G), (I), and (J): (G) an alkenyl-group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms per molecule and having a viscosity of 5 mPa·s or more at 25° C.: 5 to 60 mass% of component (C), and (I) a surfactant in which the alkenyl value of component (G) in total (the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100 g of component (G)) exceeds 0.1 mol/100 g: 0.1 to 10 mass% of component (C).
(J) Water: 10 to 90% by mass in component (C)
(Step 1″) A step of preparing a silicone emulsion (D) by mixing and emulsifying the following components (H), (I), and (J): (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms per molecule: 5 to 60% by mass of component (D);
(I) Surfactant: 0.1 to 10% by weight of component (D)
(J) Water: 10 to 90% by mass in component (D)
and (Step 2') a process for producing an aqueous oil resistant composition comprising the following components (A), (E) and (F): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa s as a 2% aqueous solution at 20°C; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005139418A (en) * | 2003-01-24 | 2005-06-02 | Shin Etsu Chem Co Ltd | Water-dispersed water / oil repellent composition and water / oil repellent paper treated with the same |
| JP2006144214A (en) * | 2004-10-22 | 2006-06-08 | Shin Etsu Chem Co Ltd | Silicone paper treatment agent |
| JP2006257159A (en) * | 2005-03-15 | 2006-09-28 | Shin Etsu Chem Co Ltd | Water / oil repellent composition and paper treating agent containing the composition |
| JP2019513864A (en) * | 2016-04-25 | 2019-05-30 | ダウ シリコーンズ コーポレーション | Aqueous coating composition |
| WO2019107334A1 (en) * | 2017-12-01 | 2019-06-06 | ダウ・東レ株式会社 | Curable organopolysiloxane release agent composition for thermal paper, thermal paper, and thermal recording label sheet |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005139418A (en) * | 2003-01-24 | 2005-06-02 | Shin Etsu Chem Co Ltd | Water-dispersed water / oil repellent composition and water / oil repellent paper treated with the same |
| JP2006144214A (en) * | 2004-10-22 | 2006-06-08 | Shin Etsu Chem Co Ltd | Silicone paper treatment agent |
| JP2006257159A (en) * | 2005-03-15 | 2006-09-28 | Shin Etsu Chem Co Ltd | Water / oil repellent composition and paper treating agent containing the composition |
| JP2019513864A (en) * | 2016-04-25 | 2019-05-30 | ダウ シリコーンズ コーポレーション | Aqueous coating composition |
| WO2019107334A1 (en) * | 2017-12-01 | 2019-06-06 | ダウ・東レ株式会社 | Curable organopolysiloxane release agent composition for thermal paper, thermal paper, and thermal recording label sheet |
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