WO2025140689A1 - Heating device and heater - Google Patents
Heating device and heater Download PDFInfo
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- WO2025140689A1 WO2025140689A1 PCT/CN2024/143637 CN2024143637W WO2025140689A1 WO 2025140689 A1 WO2025140689 A1 WO 2025140689A1 CN 2024143637 W CN2024143637 W CN 2024143637W WO 2025140689 A1 WO2025140689 A1 WO 2025140689A1
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- WIPO (PCT)
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- heating
- tube
- opening
- heating device
- shell
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
Definitions
- the present application relates to the technical field of electric heating, and in particular to a heating device and a heater.
- fluids of a certain temperature are usually required, such as hot water from a water dispenser, warm water from a water heater, and fluids in semiconductor cleaning equipment requiring a certain temperature.
- the fluid is heated by a heating device
- the heating device includes a heating tube and a shell.
- the shell protects the heating part of the heating tube to prevent the external environment from causing adverse effects on the heating part of the heating tube.
- it is usually necessary to pass the heating tube through the inner cavity of the shell.
- the purpose of this application is to at least solve the problems in the background technology and to provide a heating device and a heater.
- a heating device comprises a shell and a heating tube, the shell having a accommodating cavity, the heating tube comprising a heating part, a first connecting part located at one end of the heating part, and a second connecting part located at the other end of the heating part, at least part of the heating part is located in the accommodating cavity, at least part of the first connecting part is located outside the shell, the heating device comprises a first pressure cover, the first pressure cover is sealed and connected to one end of the shell, the first pressure cover has a first opening penetrating therethrough, part of the first connecting part is located in the first opening, the heating device comprises a first sealing member, at least part of the first sealing member is located between the peripheral wall of the first connecting member and the side wall of the opening corresponding to the first opening, the first sealing member respectively abuts against the peripheral wall of the first connecting member and the side wall of the opening corresponding to the first opening.
- the first pressure cover is sealed and connected to one end of the shell, and the first pressure cover has a first opening extending therethrough, and the first sealing member is respectively abutted against the peripheral wall of the first connecting part and the side wall of the opening corresponding to the first opening, so that the first connecting part and the first pressure cover are sealed;
- the first pressure cover is sealed with the shell, and the sealing of the peripheral wall of the first connecting part is achieved by the first pressure cover, thereby reducing the difficulty of assembly between the shell and the heating tube, and satisfying the sealing of the heating device even when there is an assembly error between the shell and the heating tube.
- FIG1 is a schematic structural diagram of a heating device according to an embodiment
- FIG2 is a schematic diagram of an exploded structure of a heating device according to an embodiment
- FIG3 is a schematic diagram of an exploded structure of a heating device according to an embodiment of the present invention showing a first end cover
- FIG4 is a schematic diagram of an exploded structure of a heating device according to another embodiment
- any one of the first connection portion 201 and the second connection portion 202 serves as a fluid inlet port, and the other serves as a fluid outlet port.
- the two may also be interchangeable.
- At least part of the cover head 404 is fixedly sleeved on the outer wall portion 4011.
- the cover head 404 can also be threadedly fixed with the stud 401.
- the cover head 404 locks the stud 401, at least two outer wall portions 4011 are close to each other, so that the sealing ring 403 shrinks, thereby making the wire and the connector 4 sealed.
- the stud 401, the stop nut 402, the sealing ring 403, and the cover head 404 are used as an integral part, which is installed on the outlet 1021, and then the other end of the stud 401 relative to the cover head 404 is locked by the fixing nut 405.
- the setting of the connector 4 further improves the sealing performance of the wire and the first end cover 102.
- the heating tube 2 has two electrodes, the first end cap 102 is provided with two outlets 1021, two wires are respectively connected to the two electrodes, and extend out of the heating device through the two outlets 1021, that is, the two wires extend from the same end of the heating device, which facilitates the wiring arrangement of the wires.
- the heating tube 2 has three electrodes, the first end cap 102 is provided with three outlets 1021, and the three wires are respectively connected to the three electrodes. In this case, the heating device is suitable for three-phase electricity.
- the heating device includes a second pressure cover 8, which is located at the other end of the shell 1 relative to the first pressure cover 3, the second pressure cover 8 has a fourth opening 801 extending therethrough, a portion of the second connection portion 202 is located at the fourth opening 801, and at least a portion of the second connection portion 202 is located outside the shell 1, and the heating device includes a fourth sealing member 9, which is located between the peripheral wall of the second connection portion 202 and the side wall of the opening corresponding to the fourth opening 801, and the fourth sealing member 9 is respectively abutted against the peripheral wall of the second connection portion 202 and the side wall of the opening corresponding to the fourth opening 801.
- the structure of the second gland 8 is the same as that of the first gland 3, the second gland 8 and the second connecting portion 202 are sealed by a fourth seal 9, and the second gland 8 and the housing 1 are sealed by a fifth seal 10.
- the structural arrangement of the fourth seal 9 and the fifth seal 10 refers to the first seal 5 and the second seal 6, and will not be repeated.
- the installation structure of the second gland 8 and the second connection part 202 is the same as the installation structure of the first gland 3 and the first connection part 201, and both satisfy the installation offset margin of the heating tube 2 and the shell 1.
- the first gland 3, the second gland 8 and the first connection part 201 and the second connection part 202 are installed respectively, and then installation holes are opened at the corresponding positions of the two ends of the shell 1 according to the positions of the first gland 3 and the second gland 8, and finally the first gland 3 and the second gland 8 are fixed to the two ends of the shell 1 by screws and other fixing parts.
- the shell includes a second end cover 103, the second pressure cover 8 is sealed and connected to the second end cover 103, the second end cover 103 has a third port 1031 extending therethrough, a portion of the second connection portion 202 is located at the third port 1031, the inner diameter of the port corresponding to the third port 1031 is greater than the outer diameter of the second connection portion 202, and there is a gap N (not marked in the figure, the principle is the same as the gap M) between the side wall of the port corresponding to the third port 1031 and the outer wall of the second connection portion 202, and N satisfies: N ⁇ 1mm.
- N can be 1.5mm or 2mm, taking into account solving the installation deviation of the heating tube 2 and the shell 1, and avoiding the low space utilization rate of the heating device caused by the excessive installation margin of the two.
- first connection part has an integrated first interface part 2010, which can be used to connect to a pan-semiconductor device
- the second connection part has an integrated second interface part 2020, which can be used to connect to a pan-semiconductor device.
- Pan-semiconductors include chip, photovoltaic, lithium battery, liquid crystal display and electronic circuit board manufacturing, etc.
- the pan-semiconductor equipment in this application refers to the equipment related to its production and manufacturing.
- the heater of this application has good sealing performance, and its shell can have a good sealing effect on the heating tube. It is very suitable for semiconductor production and manufacturing environment, and can avoid the possible intrusion of moisture and acidic and alkaline gases in the pan-semiconductor working scene, thereby eliminating the possible influence of external gases on the life of the heater.
- the integrated interface makes the material in contact with the fluid purer, meeting the requirements of semiconductor production and manufacturing.
- the heating tube can be integrally formed with quartz material with a purity of not less than 99.99%.
- one or both of the first interface part 2010 and the second interface part 2020 have a reduced diameter portion to facilitate connection with the pan-semiconductor equipment through a PILLAR joint structure.
- the first convex part 0204 can cooperate with the first concave part 010211 and be axially limited by the first concave part 010211, so that the heating tube 2 can be axially limited by the first end cover 102.
- the first convex part 0204 supports the heating tube 2, reducing the collision between the heating tube 2 and the shell 1 and damaging the heating tube 2; on the other hand, the heating tube 2 reduces the axial position deviation between the heating tube 2 and the shell through the cooperation between the first convex part 0204 and the first concave part 010211, so that the heating part of the heating device is located in a reasonable position section of the heating device.
- the first convex part 0204 cooperates with the first concave part 010211, and can also axially limit the heating tube 2 to prevent rotational wear between the heating tube 2 and the shell 1.
- the first recessed portion 010211 is located at the first end cover 102, and the first end cover 102 is fixed integrally with the main body 101 or detachably.
- the heating tube 2 is inserted from the other side of the main body 101 relative to the first end cover 102 along the axial direction until the first protrusion 0204 cooperates with the first recessed portion 010211 and is axially limited by the first recessed portion 010211;
- the first end cover 102 is detachably fixed to the main body 101, during assembly, the first end cover 102 and the main body 101 are separated in the initial state, and the first end cover 102 and the main body 101 can be fixed first, and then the heating tube 2 is inserted.
- the heating tube 2 is inserted from the other side of the main body 101 relative to the first end cover 102 along the axial direction until the first convex portion 0204 cooperates with the first concave portion 010211 and is axially limited by the first concave portion 010211.
- the heating tube 2 may be first inserted into the main body 101 from any end of the main body 101 along the axial direction and then the first end cover 102 is fixed to the main body 101. During the installation of the first end cover 102, the axial position of the heating tube 2 is adjusted by the cooperation between the first convex portion 0204 and the first concave portion 010211.
- the first recessed portion 010211 is annular as a whole, and the first recessed portion 010211 is located on the side of the mouth side wall corresponding to the first mouth 01021 facing the accommodating cavity 100.
- the heating tube 2 includes a main body portion 200 and a first convex portion 0204.
- the first convex portion 0204 protrudes from the main body portion 200, and the first convex portion 0204 is annular as a whole and matches the first recessed portion 010211.
- the shell 1 includes a second end cover 103, which is located at the other end of the shell 1 relative to the first end cover 102, and the second end cover 103 has a second opening 01031, and the side wall of the opening corresponding to the second opening 01031 has a second recessed portion 010311, and the outer peripheral wall of the heating tube 2 has a second protrusion 0206, and the second recessed portion 010311 can cooperate with the second protrusion 0206 and be axially limited by the second protrusion 0206.
- the structure of the second end cover 103 can refer to the structure of the first end cover 102.
- the second end cover 103 cooperates with the first end cover 102 to clamp the heating tube 2, so as to fix the heating tube 2.
- the heating tube 2 is fixed in a reasonable position so that a specific position of the heating device, such as the middle part thereof, has an optimal heating effect.
- the shaking of the heating tube 2 can be reduced.
- the second end cover 103 and the first end cover 102 limit the axial position of the heating tube 2 to avoid axial position deviation of the heating tube 2.
- the first end cover 102 includes a cover plate 01022 and a protrusion 01023 , at least a portion of the protrusion 01023 is located in the space enclosed by the main body 101 , the side wall of the protrusion 01023 has a radial first threaded hole 010231 , and the main body 101 has a corresponding first mounting hole 01011 .
- the liquid flow rate in current semiconductor wet cleaning equipment is relatively large.
- the heating tube is designed to be spiral.
- the structural design of the spiral heating tube in the prior art is unreasonable, resulting in uneven arrangement of the electric heating film on the surface of the spiral heating tube.
- the uneven electric heating film will affect the heating effect and the service life of the electric heating tube.
- a heating tube is used for pan-semiconductor equipment, including a tube base 1' and an electric heating film layer 2', the tube base 1' has a spiral tube portion 9', at least part of the electric heating film layer 2' is located on the outer wall of the spiral tube portion, the pitch of the spiral tube portion 9' is D_j, and the outer radius of the spiral tube portion is r, wherein D_j>3r.
- the tube base 1' of the device is provided with a spiral tube portion 9', and at least the outer wall of the spiral tube portion 9' is provided with an electric heating film layer 2'.
- the electric heating film layer 2' is energized to conduct heat to the tube base 1', and the fluid is heated when passing through the tube base 1'.
- the pitch of the spiral tube portion 9' and the outer radius of the spiral tube portion of the device are reasonably set, which can ensure that the setting of the electric heating film layer 2' of the spiral tube portion is more uniform, and the uniformly set electric heating film layer 2' can ensure a better fluid heating effect.
- the pitch of the spiral tube portion 9' is D_j, and the outer radius of the spiral tube portion 9' is r, wherein D_j>3r; the pitch of the spiral tube portion 9' is greater than 3 times of its outer radius, so that the electric heating film layer 2 can be evenly plated on the outer surface of the spiral tube portion 9'; it can be understood that when the pitch of the spiral tube portion 9' is not greater than 3 times of its outer radius, the uniformity of the coating inside and outside the spiral tube is difficult to ensure, and the film on the inside will be significantly thinner than the outside, affecting the normal use of the heating tube.
- the pitch of the spiral tube portion 9' is greater than 3.5 times of its outer radius, so as to take into account the printing of the electrode layer of the heating tube and the uniform setting of the electric heating film. Furthermore, the pitch of the spiral tube portion 9' is greater than 4 times of its outer radius to ensure the quality of the heating tube.
- the electric heating tube has a spiral tube portion 9', which can reduce the space occupancy rate of the electric heating equipment and is very suitable for heating pan-semiconductor equipment, including integrated circuits, flat panel displays, LEDs, solar cells, discrete devices, and semiconductor equipment material industries, including semiconductors.
- the electric heating film layer 2' of the device can be attached to the tube substrate by spraying or coating.
- the outer radius r of the spiral tube portion 9' satisfies: 4mm ⁇ r ⁇ 40mm; and ⁇ or, the thermal distance d of the spiral tube portion 9' satisfies: d ⁇ 5mm, where the thermal distance d refers to the minimum distance between the outer walls of two adjacent spiral units of the spiral tube portion 9'; and ⁇ or, the number of spiral turns n of the spiral tube portion 9' satisfies: 3 ⁇ n ⁇ 20; and ⁇ or, the wall thickness t of the tube matrix satisfies: 1.5mm ⁇ t ⁇ 3mm; and ⁇ or, the median diameter Dm of the spiral tube portion satisfies: 15mm ⁇ Dm ⁇ 300mm.
- the temperature distribution at the center of the heated fluid is quite different from the temperature close to the inner wall of the quartz tube. The thinner the wall thickness, the better the heat transfer effect and the obvious energy saving effect. However, the wall thickness cannot be too thin, which will affect the mechanical strength of the quartz glass. The closer the distance between similar spiral segments, that is, the smaller the thermal distance, the greater the radiation temperature rise. Excessive thermal radiation will affect the service life of the heating tube. The greater the power density of the heating tube, the higher the fluid heating temperature, and the greater the required thermal distance d.
- the tube base 1' comprises a first connecting section 10' and a second connecting section 11', which are respectively located at the two ends of the spiral tube portion 9', the first connecting section 10' has an integrated first joint portion 102', and the second connecting section 11' has an integrated second joint portion 112'.
- the first connecting section 10' and the second connecting section 11' are arranged at the two ends of the spiral tube portion 9' of the tube base for connecting external equipment, such as connecting a PILLAR joint.
- the first connecting section 10’ includes a first straight tube portion 101’, one end of the first straight tube portion 101’ is connected to the spiral tube portion 9’, the other end of the first straight tube portion 101’ is connected to the first joint portion 102’, and the first straight tube portion 101’ and the first joint portion 102’ are integrally arranged; and ⁇ or, the second connecting section 11’ includes a second straight tube portion 111, one end of the second straight tube portion 111 is connected to the spiral tube portion, the other end of the second straight tube portion 111 is connected to the second joint portion 112’, and the second straight tube portion 111 and the second joint portion 112’ are integrally arranged.
- the arrangement of the first straight tube portion 101’ and the second straight tube portion 111 can better connect external equipment.
- the first joint part 102’ includes an integrated first reduced diameter part 1021’ and a first expanded diameter part 1022’, the first reduced diameter part 1021’ is connected to the first straight tube part 101’, and the outer diameter of the first reduced diameter part 1021’ is smaller than the outer diameters of the first straight tube part 101’ and the first expanded diameter part 1022’; and ⁇ or, the second joint part 112’ includes an integrated second reduced diameter part 1121’ and a second expanded diameter part 1122’, the second reduced diameter part 1121’ is connected to the second straight tube part 111, and the outer diameter of the second reduced diameter part 1121’ is smaller than the outer diameters of the second straight tube part 111 and the second expanded diameter part 1122’.
- the Cao feature is formed by the arrangement of the first reduced diameter part 1021’ and the first expanded diameter part 1022’, and the second reduced diameter part 1121’ and the second expanded diameter part 1122’, so as to better connect the joints of external equipment.
- the heating tube includes at least two first electrode layers 31 ′, two second electrode layers 32 ′, and a first conductive element 41 ′ connecting at least two first electrode layers, and a second conductive element 42 ′ connecting at least two second electrode layers 32 ′.
- the first electrode layers 31 ′ and the second electrode layers 32 ′ are alternately arranged.
- the first electrode layers 31 ′ and the second electrode layers 32 ′ are silver electrode layers.
- a heating area is formed between every two adjacent electrode layers.
- the first conductive element 41 ′ is a silver wire wound around the first electrode layer 31 ′
- the second conductive element 42 ′ is a silver wire wound around the second electrode layer 32 ′.
- the widths of the first electrode layer 31 ′ and the second electrode layer 32 ′ are both 8 mm to 10 mm, and the diameter of the silver wire is 0.2 mm to 1.0 mm.
- the multiple electric heating areas are connected in series through the silver wire, and the power connection method is simple, which reduces the complexity of the structure.
- the first conductive element 41' includes at least two first copper electrodes 411' and a first wire 412', the first copper electrodes correspond to and are connected to the first electrode layer one by one, and the first wire is connected to at least two first copper electrodes
- the second conductive element 42' includes at least two second copper electrodes 421' and a second wire 422', the second copper electrodes correspond to and are connected to the second electrode layer 32' one by one, and the second wire is connected to at least two second copper electrodes
- the width of the first electrode layer 31' and the second electrode layer 32' are both 5mm-8mm
- the width of the copper electrode 5 is 3mm-5mm.
- Multiple heating areas are connected in series by using copper electrodes and wires. This way of connecting electricity has lower cost and longer service life.
- the first conductive element 41' and the second conductive element 42' are set to be multiple groups connected in series to avoid excessive current affecting the service life and safety of the wire.
- the silver wire is connected to the power supply, and a first high-temperature insulating sheath is provided on the surface of the portion of the silver wire that is not in contact with the first electrode layer 31' and the second electrode layer 32';
- a second high-temperature insulating sheath is provided on the surface of the first wire 412', the second wire 422', and the first copper electrode 411', the second copper electrode 421'.
- the high-temperature insulating sheath can ensure a safe distance between the conductor silver wire or the wire and the heating film layer, and will not cause electrical safety risks.
- the high-temperature insulating sheath is generally able to withstand a temperature between 500 and 1000 degrees.
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Abstract
Description
本申请要求:This application requires:
2023年12月29日提交中国专利局、申请号为202323664949.5、发明名称为“一种加热管”;Submitted to the China Patent Office on December 29, 2023, application number 202323664949.5, invention name “A heating tube”;
2024年03月11日提交中国专利局、申请号为202420461478.3、发明名称为“一种加热装置及加热器”;Submitted to the China Patent Office on March 11, 2024, application number 202420461478.3, invention name “A heating device and heater”;
2024年03月11日提交中国专利局、申请号为202410272367.2、发明名称为“一种加热装置、加热器及加热装置的装配方法”;Submitted to the China Patent Office on March 11, 2024, application number 202410272367.2, invention name “A heating device, a heater and an assembly method of a heating device”;
以上三个中国专利申请的优先权,其全部内容通过引用结合在本申请中。The priorities of the above three Chinese patent applications are incorporated in this application by reference in their entirety.
本申请涉及电加热技术领域,具体地,涉及一种加热装置及加热器。The present application relates to the technical field of electric heating, and in particular to a heating device and a heater.
在生活、生产中通常会需要一定温度的流体,如饮水机出热水、热水器出温水、半导体清洗设备流体需要一定的温度等。In life and production, fluids of a certain temperature are usually required, such as hot water from a water dispenser, warm water from a water heater, and fluids in semiconductor cleaning equipment requiring a certain temperature.
相关技术中,通过加热装置对流体进行加热,加热装置包括发热管与外壳,外壳对发热管的发热部位有保护作用,防止外界环境对发热管的发热部位造成不良影响。在将发热管安装入外壳时,通常需要将发热管穿过外壳的内腔,此时外壳与发热管之间需要具有一定的间距供满足两者的装配误差,以使得发热管能够方便穿过外壳的内腔。因此,外壳与发热管之间既要满足装配空间又需要设置密封结构保证两者的密封性,会增大发热管与外壳之间的装配难度。因此,如何满足外壳与发热管之间的密封性且装配难度较低是本领域技术人员所需考虑的问题。In the related art, the fluid is heated by a heating device, and the heating device includes a heating tube and a shell. The shell protects the heating part of the heating tube to prevent the external environment from causing adverse effects on the heating part of the heating tube. When installing the heating tube into the shell, it is usually necessary to pass the heating tube through the inner cavity of the shell. At this time, there needs to be a certain distance between the shell and the heating tube to meet the assembly error of the two, so that the heating tube can easily pass through the inner cavity of the shell. Therefore, there is a need to meet the assembly space between the shell and the heating tube and to set a sealing structure to ensure the sealing of the two, which will increase the difficulty of assembly between the heating tube and the shell. Therefore, how to meet the sealing between the shell and the heating tube and reduce the difficulty of assembly is a problem that technicians in this field need to consider.
本申请的目的是为了至少解决背景技术中的问题,提出一种加热装置及加热器。The purpose of this application is to at least solve the problems in the background technology and to provide a heating device and a heater.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种加热装置,包括壳体与加热管,所述壳体具有容纳腔,所述加热管包括发热部、位于发热部一端的第一连接部、位于发热部另一端的第二连接部,所述发热部的至少部分位于所述容纳腔,所述第一连接部的至少部分位于所述壳体外,所述加热装置包括第一压盖,所述第一压盖与所述壳体的一端密封连接,所述第一压盖具有贯穿的第一口,所述第一连接部的部分位于所述第一口,所述加热装置包括第一密封件,所述第一密封件的至少部分位于所述第一连接部的周壁与所述第一口所对应的口侧壁之间,所述第一密封件分别与所述第一连接部的周壁、所述第一口所对应的口侧壁相抵。A heating device comprises a shell and a heating tube, the shell having a accommodating cavity, the heating tube comprising a heating part, a first connecting part located at one end of the heating part, and a second connecting part located at the other end of the heating part, at least part of the heating part is located in the accommodating cavity, at least part of the first connecting part is located outside the shell, the heating device comprises a first pressure cover, the first pressure cover is sealed and connected to one end of the shell, the first pressure cover has a first opening penetrating therethrough, part of the first connecting part is located in the first opening, the heating device comprises a first sealing member, at least part of the first sealing member is located between the peripheral wall of the first connecting member and the side wall of the opening corresponding to the first opening, the first sealing member respectively abuts against the peripheral wall of the first connecting member and the side wall of the opening corresponding to the first opening.
上述技术方案的加热装置中,所述第一压盖与所述壳体的一端密封连接,所述第一压盖具有贯穿的第一口,所述第一密封件分别与所述第一连接部的周壁、所述第一口所对应的口侧壁相抵,从而第一连接部与第一压盖密封;本申请中第一压盖与壳体密封,第一连接部的周壁密封通过第一压盖来实现,进而能够降低壳体与加热管之间的装配难度,在壳体与加热管之间存在装配误差下亦满足加热装置的密封性。In the heating device of the above technical solution, the first pressure cover is sealed and connected to one end of the shell, and the first pressure cover has a first opening extending therethrough, and the first sealing member is respectively abutted against the peripheral wall of the first connecting part and the side wall of the opening corresponding to the first opening, so that the first connecting part and the first pressure cover are sealed; in the present application, the first pressure cover is sealed with the shell, and the sealing of the peripheral wall of the first connecting part is achieved by the first pressure cover, thereby reducing the difficulty of assembly between the shell and the heating tube, and satisfying the sealing of the heating device even when there is an assembly error between the shell and the heating tube.
附图说明图1为一种实施例的加热装置的结构示意图;BRIEF DESCRIPTION OF THE DRAWINGS FIG1 is a schematic structural diagram of a heating device according to an embodiment;
图2为一种实施例的加热装置的爆炸结构示意图;FIG2 is a schematic diagram of an exploded structure of a heating device according to an embodiment;
图3为一种实施例的加热装置为展示第一端盖的爆炸结构示意图;FIG3 is a schematic diagram of an exploded structure of a heating device according to an embodiment of the present invention showing a first end cover;
图4为另一种实施例的加热装置的爆炸结构示意图;FIG4 is a schematic diagram of an exploded structure of a heating device according to another embodiment;
图5为一种实施例的加热装置的局部剖面结构示意图;FIG5 is a schematic diagram of a partial cross-sectional structure of a heating device according to an embodiment;
图6为展示一种实施例的第一压盖结构示意图;FIG6 is a schematic diagram showing a first gland structure according to an embodiment;
图7为一种实施例的第一压盖的另一视角的结构示意图;FIG7 is a schematic structural diagram of a first gland from another perspective of an embodiment;
图8为一种实施例的第一压盖的剖面结构示意图;FIG8 is a schematic cross-sectional structure diagram of a first gland according to an embodiment;
图9为另一种实施例的第一压盖的结构示意图;FIG9 is a schematic structural diagram of a first gland according to another embodiment;
图10为另一种实施例的第一压盖的剖面结构示意图;FIG10 is a schematic cross-sectional view of a first gland according to another embodiment;
图11为一种实施例的第一端盖的结构示意图;FIG11 is a schematic structural diagram of a first end cover according to an embodiment;
图12为一种实施例的接头的爆炸结构示意图;FIG12 is a schematic diagram of an exploded structure of a joint according to an embodiment;
图13为一种实施例的接头的剖面结构示意图;FIG13 is a schematic cross-sectional view of a joint according to an embodiment;
图14为展示间隙M的结构示意图。FIG. 14 is a schematic structural diagram showing the gap M. FIG.
其中图1至图14中:
壳体1,容纳腔100,主体部101,第二安装孔1010,第一端盖102,第二口1020,
出线口1021,第三环形槽1022,固定孔1023,盖板1024,凸出部1025,第二螺纹孔1026,密封体1027,第二端盖103,第三口1031,加热管2,第一连接部201,第一接口部2010,第二连接部202,第二接口部2020,发热部203,第一压盖3,第一口300,环形部301,内通口3010,第一环形槽302,底座303,第二环形槽304,第一安装孔305,接头4,螺柱401,外壁部4011,止位螺母402,密封环403,盖头部404,固定螺母405,通道406,第一密封件5,第二密封件6,第三密封件7,第二压盖8,第四口801,第四密封件9,第五密封件10,In Figures 1 to 14:
Shell 1, accommodating cavity 100, main body 101, second mounting hole 1010, first end cover 102, second port 1020,
outlet 1021, third annular groove 1022, fixing hole 1023, cover plate 1024, protrusion 1025, second threaded hole 1026, sealing body 1027, second end cover 103, third port 1031, heating tube 2, first connecting part 201, first interface part 2010, second connecting part 202, second interface part 2020, heating part 203, first gland 3, first port 300, annular part 301, inner port 3010, first annular groove 302, base 303, second annular groove 304, first mounting hole 305, joint 4, stud 401, outer wall part 4011, stop nut 402, sealing ring 403, cover head 404, fixing nut 405, channel 406, first seal 5, second seal 6, third seal 7, second gland 8, fourth port 801, fourth seal 9, fifth seal 10,
图15为另一种实施例的加热装置的爆炸结构示意图;FIG15 is a schematic diagram of an exploded structure of a heating device according to another embodiment;
图16为一种实施例的加热装置的第一端盖的结构示意图;FIG16 is a schematic structural diagram of a first end cover of a heating device according to an embodiment;
图17为另一种实施例的加热装置的第一端盖的结构示意图;FIG17 is a schematic structural diagram of a first end cover of a heating device according to another embodiment;
图18为一种实施例的加热装置的第二端盖的结构示意图;FIG18 is a schematic structural diagram of a second end cover of a heating device according to an embodiment;
图19为另一种实施例的加热装置的局部结构示意图。FIG. 19 is a schematic diagram of a partial structure of a heating device according to another embodiment.
其中,图15至图19中:
1壳体,100容纳腔,101主体部,01011第一安装孔,102第一端盖,01021第一
口,010211第一凹陷部,01022盖板,01023凸出部,010231第一螺纹孔,103第二端盖,01031第二口,010311第二凹陷部,2加热管,200本体部,0201发热部,0202第一连接部,0204第一凸部,0205第二连接部,0206第二凸部,3第一压盖,8第二压盖,。Among them, in Figures 15 to 19:
1 shell, 100 accommodating cavity, 101 main body, 01011 first mounting hole, 102 first end cover, 01021 first opening, 010211 first recessed portion, 01022 cover plate, 01023 protruding portion, 010231 first threaded hole, 103 second end cover, 01031 second opening, 010311 second recessed portion, 2 heating tube, 200 main body, 0201 heating portion, 0202 first connecting portion, 0204 first protruding portion, 0205 second connecting portion, 0206 second protruding portion, 3 first pressure cover, 8 second pressure cover,.
图20为本实用新型的主视结构示意图;Figure 20 is a schematic diagram of the main structure of the utility model;
图21为本实用新型的左视结构示意图;FIG21 is a schematic diagram of the structure of the utility model from the left;
图22为本实用新型的管基体径向截面结构示意图;FIG22 is a schematic diagram of the radial cross-sectional structure of the tube substrate of the present invention;
图23为本实用新型的管基体拉直状态结构示意图;FIG23 is a schematic diagram of the structure of the tube substrate of the utility model in a straightened state;
图24为本实用新型的局部结构示意图;FIG24 is a schematic diagram of a partial structure of the utility model;
图25为本实用新型的金属元件与管基体装配结构示意图;FIG25 is a schematic diagram of the assembly structure of the metal element and the tube substrate of the utility model;
图26为本实用新型的银丝与管基体缠绕结构示意图;FIG26 is a schematic diagram of the winding structure of the silver wire and the tube substrate of the utility model;
图27为本实用新型的铜电极接电方式结构示意图一;FIG27 is a schematic diagram of the structure of the copper electrode power connection method of the utility model;
图28为本实用新型的铜电极接电方式结构示意图二。FIG. 28 is a second structural schematic diagram of the copper electrode power connection method of the present invention.
图20-图28中:管基体1’、电热膜层2’、电极层3’、环形部6’、接电部7’、弹力部8’、螺旋管部9’、第一连接段10’、第二连接段11’、第一接头部102’、第二接头部112’、第一缩径部1021’、第一扩径部1022’、第二缩径部1121’、第二扩径部1122’、第一电极层31’、第二电极层32’、第一导电元件41’、第二导电元件42’、第一导线412’、第二导线422’、第一铜电极411’、第二铜电极421’。In Figures 20 to 28: tube substrate 1', electric heating film layer 2', electrode layer 3', annular portion 6', power connection portion 7', elastic portion 8', spiral tube portion 9', first connecting section 10', second connecting section 11', first joint portion 102', second joint portion 112', first reduced diameter portion 1021', first expanded diameter portion 1022', second reduced diameter portion 1121', second expanded diameter portion 1122', first electrode layer 31', second electrode layer 32', first conductive element 41', second conductive element 42', first wire 412', second wire 422', first copper electrode 411', second copper electrode 421'.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
如图1-图14所示,一种实施例的一种加热装置,包括壳体1与加热管2,所述壳体1具有容纳腔100,所述加热管2包括发热部203、位于发热部203一端的第一连接部201,所述发热部203的至少部分位于所述容纳腔100,所述第一连接部201的至少部分位于所述壳体1外,所述加热装置包括第一压盖3,所述第一压盖3与所述壳体1的一端密封连接,所述第一压盖3具有贯穿的第一口300,所述第一连接部201的部分位于所述第一口300,所述加热装置包括第一密封件5,所述第一密封件5的至少部分位于所述第一连接部201的周壁与所述第一口300所对应的口侧壁之间,所述第一密封件5分别与所述第一连接部201的周壁、所述第一口300所对应的口侧壁相抵。As shown in Figures 1 to 14, a heating device according to an embodiment includes a shell 1 and a heating tube 2, the shell 1 has a accommodating cavity 100, the heating tube 2 includes a heating portion 203 and a first connecting portion 201 located at one end of the heating portion 203, at least a portion of the heating portion 203 is located in the accommodating cavity 100, and at least a portion of the first connecting portion 201 is located outside the shell 1, the heating device includes a first pressure cover 3, the first pressure cover 3 is sealed and connected to one end of the shell 1, the first pressure cover 3 has a first opening 300 that passes through, and a portion of the first connecting portion 201 is located in the first opening 300, the heating device includes a first sealing member 5, at least a portion of the first sealing member 5 is located between the peripheral wall of the first connecting portion 201 and the side wall of the opening corresponding to the first opening 300, and the first sealing member 5 is respectively abutted against the peripheral wall of the first connecting portion 201 and the side wall of the opening corresponding to the first opening 300.
加热管2的发热部203的至少部分位于壳体1的容纳腔100,从而受到壳体1的保护作用,降低外界环境对其造成不良影响。进一步地,第一连接部201的至少部分伸出壳体1外,与外界管道或者设备相连而输送流体,通过第一连接部201将流体输送至加热管2的发热部203进行加热,或者将完成加热的流体输送至外界管道或设备。如图5所示,第一密封件5分别与所述第一连接部201的周壁、所述第一口300所对应的口侧壁相抵,从而保证第一连接部201与第一压盖3之间的密封性,而第一压盖3与壳体1密封连接,从而第一连接部201与壳体1之间也具备良好的密封性,防止外界杂质进入容纳腔100对发热部203造成污染等不良影响,从而影响发热部203的发热效率。At least part of the heating part 203 of the heating tube 2 is located in the accommodating chamber 100 of the shell 1, so that it is protected by the shell 1, reducing the adverse effects of the external environment on it. Further, at least part of the first connecting part 201 extends out of the shell 1, connected to an external pipeline or equipment to transport fluid, and the fluid is transported to the heating part 203 of the heating tube 2 through the first connecting part 201 for heating, or the heated fluid is transported to an external pipeline or equipment. As shown in Figure 5, the first sealing member 5 is respectively against the peripheral wall of the first connecting part 201 and the side wall of the mouth corresponding to the first mouth 300, thereby ensuring the sealing between the first connecting part 201 and the first gland 3, and the first gland 3 is sealed and connected to the shell 1, so that the first connecting part 201 and the shell 1 also have good sealing, preventing external impurities from entering the accommodating chamber 100 to cause adverse effects such as contamination on the heating part 203, thereby affecting the heating efficiency of the heating part 203.
由于加工误差的存在,加热管2与壳体1安装过程中,加热管2伸出壳体1的端部时,加热管2伸出壳体1端部的通口,该通口的内径略大于加热管2伸出通口的外径,以满足加热管2与壳体1的安装;如实际生产中,加热管2的两端部与壳体1的两端部难以做到同轴或者刚好使得加热管2两端部能够安装通过壳体1的两端部,当加热管2的一个端部安装通过与壳体1相对应的一端部后,其另一端部与壳体1相对应的另一端部往往会存在一定的安装偏差。尤其当加热管2为螺旋管等弯管结构时,壳体1端部需留有充分的径向空间余量以方便供加热管2安装通过,此时若直接在壳体1端部增设密封圈限制加热管2的安装位置,进而会发生壳体1与加热管2难以安装的情况,因此难以实现直接在壳体1设置密封圈与加热管2配合又方便加热管2与壳体1的配合安装。Due to the existence of processing errors, during the installation process of the heating tube 2 and the shell 1, when the heating tube 2 extends out of the end of the shell 1, the heating tube 2 extends out of the opening at the end of the shell 1, and the inner diameter of the opening is slightly larger than the outer diameter of the opening of the heating tube 2 to meet the installation of the heating tube 2 and the shell 1; as in actual production, it is difficult for the two ends of the heating tube 2 to be coaxial with the two ends of the shell 1 or just to allow the two ends of the heating tube 2 to be installed through the two ends of the shell 1. When one end of the heating tube 2 is installed through the end corresponding to the shell 1, there is often a certain installation deviation between the other end and the other end corresponding to the shell 1. Especially when the heating tube 2 is a curved tube structure such as a spiral tube, the end of the shell 1 needs to have sufficient radial space margin to facilitate the installation of the heating tube 2. At this time, if a sealing ring is directly added to the end of the shell 1 to limit the installation position of the heating tube 2, it will be difficult to install the shell 1 and the heating tube 2. Therefore, it is difficult to achieve the direct setting of a sealing ring on the shell 1 to cooperate with the heating tube 2 and facilitate the installation of the heating tube 2 and the shell 1.
本申请中通过第一压盖3实现第一连接部201与壳体1之间的密封,同时兼顾在壳体1端部与加热管2的安装配合,使得能够在壳体1端部留有充分的安装空间余量用于第一连接部201的安装通过。In the present application, the first pressure cover 3 is used to achieve sealing between the first connection part 201 and the shell 1, while taking into account the installation cooperation with the heating tube 2 at the end of the shell 1, so that sufficient installation space margin can be reserved at the end of the shell 1 for the installation of the first connection part 201.
进一步地,本申请的加热装置组装过程中,先将加热管2安装进壳体1,加热管2的第一连接部201伸出壳体1的端部,然后再将第一压盖3套设于第一连接部201,最后将第一压盖3固定于壳体1的端部。Furthermore, during the assembly process of the heating device of the present application, the heating tube 2 is first installed into the shell 1, the first connecting portion 201 of the heating tube 2 extends out of the end of the shell 1, and then the first pressure cover 3 is sleeved on the first connecting portion 201, and finally the first pressure cover 3 is fixed to the end of the shell 1.
进一步地,一种实施例中第一连接部201、第二连接部202的任一个作为流体进口端,其另一个作为流体出口端,当然两者也可以互换。Furthermore, in one embodiment, any one of the first connection portion 201 and the second connection portion 202 serves as a fluid inlet port, and the other serves as a fluid outlet port. Of course, the two may also be interchangeable.
一种实施例中,如图9、图10所示,第一连接部201伸出所述第一压盖3,第一压盖3包括环形部301,所述第一口300包括所述环形部301的内壁所对应的内通口3010,所述环形部301的内壁设有第一环形槽302,所述第一密封件5的至少部分位于所述第一环形槽302。In one embodiment, as shown in Figures 9 and 10, the first connecting portion 201 extends out of the first pressure cover 3, the first pressure cover 3 includes an annular portion 301, the first opening 300 includes an inner opening 3010 corresponding to the inner wall of the annular portion 301, the inner wall of the annular portion 301 is provided with a first annular groove 302, and at least a portion of the first sealing member 5 is located in the first annular groove 302.
第一密封件5为采用硅胶或者橡胶等材质的密封圈,第一密封件5与第一环形槽302相匹配,第一密封件5嵌装于第一环形槽302,第一连接部201穿过第一口300,最终第一密封件5分别与第一连接部201的部分周壁、第一口300所对应的部分口侧壁相抵。The first sealing member 5 is a sealing ring made of materials such as silicone or rubber. The first sealing member 5 matches the first annular groove 302. The first sealing member 5 is embedded in the first annular groove 302. The first connecting portion 201 passes through the first opening 300. Finally, the first sealing member 5 respectively abuts against part of the peripheral wall of the first connecting portion 201 and part of the side wall of the first opening 300.
进一步地,环形部301面向壳体1的一侧部设有第二环形槽304,所述加热装置包括第二密封件6,所述第二密封件6的至少部分位于所述第二环形槽304,所述第二密封件6分别与所述壳体1、所述第一压盖3相抵,从而实现环形部301与壳体1之间的密封。Furthermore, a second annular groove 304 is provided on one side of the annular portion 301 facing the shell 1, and the heating device includes a second seal 6, at least part of the second seal 6 is located in the second annular groove 304, and the second seal 6 is respectively abutted against the shell 1 and the first pressure cover 3, thereby achieving sealing between the annular portion 301 and the shell 1.
第二密封件6为采用硅胶或者橡胶等材质的密封圈,第二密封件6与第二环形槽304相对应,第二密封件6嵌装于第二环形槽304。环形部301还设有第一安装孔305,壳体1相对应的端部具有固定孔1023,通过螺丝穿过该第一安装孔305并与该固定孔1023锁紧安装配合,从而使得第二密封件6分别与所述壳体1、所述第一压盖3相抵,从而实现环形部301与壳体1之间的密封。The second sealing member 6 is a sealing ring made of materials such as silicone or rubber, and the second sealing member 6 corresponds to the second annular groove 304, and the second sealing member 6 is embedded in the second annular groove 304. The annular portion 301 is also provided with a first mounting hole 305, and the corresponding end of the housing 1 has a fixing hole 1023, and a screw is passed through the first mounting hole 305 and locked and installed with the fixing hole 1023, so that the second sealing member 6 is respectively against the housing 1 and the first gland 3, so as to achieve sealing between the annular portion 301 and the housing 1.
进一步地,先将第一压盖3套设于第一连接部201,再根据第一安装孔305的对应位置在壳体1端部开设相对应的固定孔1023,即固定孔1023的位置根据第一压盖3及第一连接部201的位置而定,然后通过螺丝等用于安装固定的零件穿过第一安装孔305并与固定孔1023锁紧安装配合,将第一压盖3安装于壳体1端部。从而能够有效补偿加热装置的加工误差,兼顾加热管2与壳体1之间的密封性与安装配合度。Furthermore, the first gland 3 is first sleeved on the first connection part 201, and then the corresponding fixing hole 1023 is opened at the end of the shell 1 according to the corresponding position of the first installation hole 305, that is, the position of the fixing hole 1023 is determined according to the position of the first gland 3 and the first connection part 201, and then the first gland 3 is installed at the end of the shell 1 by screws and other parts for installation and fixing through the first installation hole 305 and locking and installing with the fixing hole 1023. In this way, the processing error of the heating device can be effectively compensated, and the sealing and installation matching between the heating tube 2 and the shell 1 are taken into account.
另一种实施例中,如图6至图8所示,第一压盖3包括底座303与环形部301,底座303与所述环形部301一体或固定,第二环形槽304位于底座303。进一步地,底座303与环形部301形成台阶状,底座303直径大于环形部301直径,底座303位于环形部301与壳体1之间,底座303与壳体1固定,从而第一压盖3与壳体1固定。底座303也具有与环形部301内通口3010相对应的开口,该开口与环形部301内通口3010共同组成第一口300。第一环形槽302可以设于环形部301的内壁,也可以设置于底座303的开口所对应的内壁。In another embodiment, as shown in FIGS. 6 to 8 , the first gland 3 includes a base 303 and an annular portion 301, the base 303 and the annular portion 301 are integral or fixed, and the second annular groove 304 is located on the base 303. Further, the base 303 and the annular portion 301 form a step shape, the diameter of the base 303 is larger than the diameter of the annular portion 301, the base 303 is located between the annular portion 301 and the housing 1, and the base 303 is fixed to the housing 1, so that the first gland 3 is fixed to the housing 1. The base 303 also has an opening corresponding to the inner opening 3010 of the annular portion 301, and the opening and the inner opening 3010 of the annular portion 301 together constitute the first opening 300. The first annular groove 302 can be provided on the inner wall of the annular portion 301, and can also be provided on the inner wall corresponding to the opening of the base 303.
进一步地,此时第一安装孔305位于底座303,通过螺丝穿过第一安装孔305并与固定孔1023锁紧安装配合,从而使得第二密封件6分别与所述壳体1、所述第一压盖3相抵,从而实现环形部301与壳体1之间的密封。Furthermore, at this time, the first mounting hole 305 is located at the base 303, and a screw is passed through the first mounting hole 305 and locked and installed with the fixing hole 1023, so that the second sealing member 6 is respectively against the shell 1 and the first pressure cover 3, thereby achieving sealing between the annular portion 301 and the shell 1.
一种实施例中,如图1所示,壳体1包括主体部101与第一端盖102,所述第一端盖102位于所述主体部101的一端,所述第一压盖3与所述第一端盖102组装固定且密封连接,所述第一压盖3位于所述第一端盖102背离所述主体部101的一侧。In one embodiment, as shown in Figure 1, the shell 1 includes a main body 101 and a first end cover 102, the first end cover 102 is located at one end of the main body 101, the first pressure cover 3 is assembled and fixed with the first end cover 102 and sealed, and the first pressure cover 3 is located on the side of the first end cover 102 away from the main body 101.
一种实施例中,如图1、图11所示,主体部101整体呈环状壳体1,第一端盖102与主体部101的端部相配合。第一端盖102侧壁部设有第二螺纹孔1026,主体部101相对应的侧壁设有第二安装孔1010,通过螺丝穿过第二安装孔1010并与第二螺纹孔1026锁紧安装配合,使得第一端盖102与主体部101固定安装。In one embodiment, as shown in FIG. 1 and FIG. 11 , the main body 101 is an annular housing 1 as a whole, and the first end cover 102 is matched with the end of the main body 101. The side wall of the first end cover 102 is provided with a second threaded hole 1026, and the corresponding side wall of the main body 101 is provided with a second mounting hole 1010, and a screw is passed through the second mounting hole 1010 and locked and installed with the second threaded hole 1026, so that the first end cover 102 is fixedly installed with the main body 101.
一种实施例中,如图5、图11所示,所述第一端盖102包括盖板1024与凸出部1025,所述凸出部1025的至少部分位于所述主体部101所围接的空间,所述加热装置包括第三密封件7,所述第三密封件7位于所述凸出部1025的外壁与所述主体部101的内壁之间,所述第三密封件7分别与所述凸出部1025的外壁、所述主体部101的内壁相抵。In one embodiment, as shown in Figures 5 and 11, the first end cover 102 includes a cover plate 1024 and a protrusion 1025, at least a portion of the protrusion 1025 is located in the space enclosed by the main body 101, and the heating device includes a third sealing member 7, the third sealing member 7 is located between the outer wall of the protrusion 1025 and the inner wall of the main body 101, and the third sealing member 7 is respectively against the outer wall of the protrusion 1025 and the inner wall of the main body 101.
盖板1024覆盖主体部101端部的开口,凸出部1025伸入主体部101围接的空间,第二螺纹孔1026设于凸出部1025的侧部。The cover plate 1024 covers the opening at the end of the main body 101 . The protrusion 1025 extends into the space enclosed by the main body 101 . The second threaded hole 1026 is disposed on the side of the protrusion 1025 .
一种实施例中,如图5、图11所示,凸出部1025的外壁设有第三环形槽1022,所述第三密封件7的至少部分位于所述第三环形槽1022。第三环形槽1022与第三密封件7相匹配,第三密封件7为采用硅胶或橡胶等材质的密封圈,第三密封件7的至少部分嵌装于第三环形槽1022,第三密封件7提升盖板1024与主体部101的密封性。In one embodiment, as shown in FIG5 and FIG11, the outer wall of the protrusion 1025 is provided with a third annular groove 1022, and at least a portion of the third sealing member 7 is located in the third annular groove 1022. The third annular groove 1022 matches the third sealing member 7, and the third sealing member 7 is a sealing ring made of materials such as silicone or rubber. At least a portion of the third sealing member 7 is embedded in the third annular groove 1022, and the third sealing member 7 improves the sealing performance between the cover plate 1024 and the main body 101.
一种实施例中,如图13所示,所述第一端盖102具有贯穿的第二口1020,所述第二口1020与所述第一口300连通,所述第一连接部201的部分位于所述第二口1020,所述第二口1020所对应的口内径大于所述第一连接部201的外径,所述第二口1020所对应的口侧壁与所述第一连接部201具有间隙M,M满足M≥1mm。In one embodiment, as shown in Figure 13, the first end cover 102 has a penetrating second port 1020, the second port 1020 is connected to the first port 300, a portion of the first connecting portion 201 is located at the second port 1020, the inner diameter of the port corresponding to the second port 1020 is larger than the outer diameter of the first connecting portion 201, and the side wall of the port corresponding to the second port 1020 has a gap M with the first connecting portion 201, and M satisfies M≥1mm.
间隙M方便了加热管2与壳体1之间的安装。因加工误差,加热管2的第一连接部201可能存在与第一端盖102的第二口1020的安装位置的偏差,间隙M用于补偿该偏差,即使得第一连接部201的至少部分位于第二口1020时,存在径向偏差余量,这也体现了第二口1020所对应口侧壁不适合设置密封圈的原因。一些实施例中,M可以为1.5mm或2mm,兼顾解决加热管2与壳体1的安装偏差,以及避免两者安装余量过于偏大而导致加热装置空间利用率低。The gap M facilitates the installation between the heating tube 2 and the housing 1. Due to processing errors, the first connection portion 201 of the heating tube 2 may deviate from the installation position of the second port 1020 of the first end cover 102. The gap M is used to compensate for the deviation, that is, when at least part of the first connection portion 201 is located at the second port 1020, there is a radial deviation margin, which also reflects the reason why the side wall corresponding to the second port 1020 is not suitable for setting a sealing ring. In some embodiments, M can be 1.5mm or 2mm, taking into account solving the installation deviation between the heating tube 2 and the housing 1, and avoiding the low space utilization rate of the heating device caused by too large installation margins of both.
壳体的主体部101可以整体呈圆筒状,也可以为多棱柱状等其他形状。The main body 101 of the housing may be cylindrical as a whole, or may be other shapes such as a polygonal column.
一种实施例中,如图2所示,所述发热部203包括弯管基体、设于所述弯管基体的至少部分表面的发热膜,所述弯管基体具有加热通道。具体地,弯管基体可以为螺旋管基体,也可以为S形等弯曲的管基体,弯管基体能够在有效空间内增长加热管2的实际加热长度,从而增加加热装置的空间利用率。发热膜为纳米电热膜或其他电热膜,其在通电下能够快速产热。发热部203与第一连接部201、第二连接部202一体成型,也可以通过焊接的方式连接。当发热部203与第一连接部201、第二连接部202内径相同时,优先一体成型;当发热部203与第一连接部201、第二连接部202内径不相同时,优先焊接固定。第一连接部201、第二连接部202均具有与加热通道连通的流体通道,流体流经流体通道与加热通道实现加热功能。In one embodiment, as shown in FIG. 2 , the heating portion 203 includes a curved tube substrate and a heating film disposed on at least part of the surface of the curved tube substrate, and the curved tube substrate has a heating channel. Specifically, the curved tube substrate can be a spiral tube substrate or a curved tube substrate such as an S-shaped tube substrate. The curved tube substrate can increase the actual heating length of the heating tube 2 in the effective space, thereby increasing the space utilization rate of the heating device. The heating film is a nano-electric heating film or other electric heating film, which can generate heat quickly when powered on. The heating portion 203 is integrally formed with the first connecting portion 201 and the second connecting portion 202, and can also be connected by welding. When the inner diameter of the heating portion 203 is the same as that of the first connecting portion 201 and the second connecting portion 202, it is preferentially integrally formed; when the inner diameter of the heating portion 203 is different from that of the first connecting portion 201 and the second connecting portion 202, it is preferentially welded and fixed. Both the first connecting portion 201 and the second connecting portion 202 have a fluid channel connected to the heating channel, and the fluid flows through the fluid channel and the heating channel to realize the heating function.
一种实施例中,所述第一端盖102设有出线口1021,所述加热装置包括导线,所述导线的一部分位于所述出线口1021所对应的空间,所述导线的一部分位于所述壳体1外,所述导线的一部分位于容纳腔100内,所述导线连接所述加热管2的电极。导线位于容纳腔100的一端与加热管2的电极连接,其另一端可以连接至外部电源,以对加热管2供电。In one embodiment, the first end cover 102 is provided with a wire outlet 1021, the heating device includes a wire, a portion of the wire is located in the space corresponding to the wire outlet 1021, a portion of the wire is located outside the housing 1, and a portion of the wire is located in the accommodating cavity 100, and the wire is connected to the electrode of the heating tube 2. One end of the wire located in the accommodating cavity 100 is connected to the electrode of the heating tube 2, and the other end thereof can be connected to an external power source to supply power to the heating tube 2.
一种实施例中,如图4所示,出线口1021相对应的壁体设置有密封体1027,密封体1027位于出线口1021所对应的口侧壁与导线之间。密封体1027包裹导线的部分外壁,以确保导线伸出出线口1021的密封性。具体地,密封体1027可以为橡胶或硅胶材质的密封圈,出线口1021相对于的壁体可以开设与密封体1027相对应的环槽,密封体1027安装于环槽,导线穿过出线口1021并通过密封体1027密封。In one embodiment, as shown in FIG. 4 , a sealing body 1027 is provided on the wall corresponding to the outlet 1021, and the sealing body 1027 is located between the side wall corresponding to the outlet 1021 and the wire. The sealing body 1027 wraps part of the outer wall of the wire to ensure the tightness of the wire extending out of the outlet 1021. Specifically, the sealing body 1027 can be a sealing ring made of rubber or silicone material, and the wall corresponding to the outlet 1021 can be provided with an annular groove corresponding to the sealing body 1027, and the sealing body 1027 is installed in the annular groove, and the wire passes through the outlet 1021 and is sealed by the sealing body 1027.
另一种实施例中,如图3所示,所述加热装置包括接头4,接头4与出线口1021相匹配并且接头4与出线口1021对应的壁体密封连接,接头4固定安装于出线口1021,导线密封穿过接头4,从而导线连接加热管2的电极与外部电源。进一步地,所述接头4包括中空的螺柱401、与螺柱401一体或固定的止位螺母402、固定螺母405、盖头部404、密封环403,所述螺柱401具有通道406,所述导线的至少部分位于所述通道406,所述密封环403位于所述通道406所对应的侧壁与导线之间,导线穿过通道406并通过密封环403密封。所述螺柱401具有至少两个外壁部4011,相邻两个外壁部4011之间具有间距,所述外壁部4011整体呈环形状设置,所述密封环403的至少部分位于所述外壁部4011所围接的空间,盖头部404的至少部分固定套设于外壁部4011,盖头部404还可以与螺柱401螺纹固定,在盖头部404锁紧螺柱401时,至少两个外壁部4011相互靠近,使得密封环403收缩,进而使得导线与接头4密封连接。接头4的使用中,螺柱401、止位螺母402、密封环403、盖头部404作为一整体件,将其安装于出线口1021,然后通过固定螺母405锁紧螺柱401相对于盖头部404的另一端即可。接头4的设置进一步提升导线与第一端盖102的密封性。In another embodiment, as shown in FIG3 , the heating device includes a joint 4, the joint 4 matches the outlet 1021 and the joint 4 is sealed and connected to the wall corresponding to the outlet 1021, the joint 4 is fixedly installed at the outlet 1021, and the wire passes through the joint 4 in a sealed manner, so that the wire connects the electrode of the heating tube 2 with the external power supply. Further, the joint 4 includes a hollow stud 401, a stop nut 402 integral with or fixed to the stud 401, a fixing nut 405, a cover head 404, and a sealing ring 403, the stud 401 has a channel 406, at least part of the wire is located in the channel 406, the sealing ring 403 is located between the side wall corresponding to the channel 406 and the wire, and the wire passes through the channel 406 and is sealed by the sealing ring 403. The stud 401 has at least two outer wall portions 4011, and there is a spacing between two adjacent outer wall portions 4011. The outer wall portion 4011 is arranged in a ring shape as a whole. At least part of the sealing ring 403 is located in the space enclosed by the outer wall portion 4011. At least part of the cover head 404 is fixedly sleeved on the outer wall portion 4011. The cover head 404 can also be threadedly fixed with the stud 401. When the cover head 404 locks the stud 401, at least two outer wall portions 4011 are close to each other, so that the sealing ring 403 shrinks, thereby making the wire and the connector 4 sealed. In the use of the connector 4, the stud 401, the stop nut 402, the sealing ring 403, and the cover head 404 are used as an integral part, which is installed on the outlet 1021, and then the other end of the stud 401 relative to the cover head 404 is locked by the fixing nut 405. The setting of the connector 4 further improves the sealing performance of the wire and the first end cover 102.
进一步地,加热管2具有两个电极,第一端盖102设有两个出线口1021,两根导线分别连接两个电极,并且分别通过两个出线口1021伸出加热装置,即两根导线从加热装置的同一端伸出,方便导线的走线设置。在其他实施例中,加热管2具有三个电极,第一端盖102设有三个出线口1021,三根导线分别连接三个电极,此时加热装置适用于三相电。Furthermore, the heating tube 2 has two electrodes, the first end cap 102 is provided with two outlets 1021, two wires are respectively connected to the two electrodes, and extend out of the heating device through the two outlets 1021, that is, the two wires extend from the same end of the heating device, which facilitates the wiring arrangement of the wires. In other embodiments, the heating tube 2 has three electrodes, the first end cap 102 is provided with three outlets 1021, and the three wires are respectively connected to the three electrodes. In this case, the heating device is suitable for three-phase electricity.
一种实施例中,如图2所示,所述加热装置包括第二压盖8,所述第二压盖8位于所述壳体1相对于所述第一压盖3的另一端,所述第二压盖8具有贯穿的第四口801,所述第二连接部202的部分位于所述第四口801,所述第二连接部202的至少部分位于所述壳体1外,所述加热装置包括第四密封件9,所述第四密封件9位于所述第二连接部202的周壁与所述第四口801所对应的口侧壁之间,所述第四密封件9分别与所述第二连接部202的周壁、所述第四口801所对应的口侧壁相抵。In one embodiment, as shown in Figure 2, the heating device includes a second pressure cover 8, which is located at the other end of the shell 1 relative to the first pressure cover 3, the second pressure cover 8 has a fourth opening 801 extending therethrough, a portion of the second connection portion 202 is located at the fourth opening 801, and at least a portion of the second connection portion 202 is located outside the shell 1, and the heating device includes a fourth sealing member 9, which is located between the peripheral wall of the second connection portion 202 and the side wall of the opening corresponding to the fourth opening 801, and the fourth sealing member 9 is respectively abutted against the peripheral wall of the second connection portion 202 and the side wall of the opening corresponding to the fourth opening 801.
一种实施例中,如图2所示,第二压盖8的结构与第一压盖3相同,第二压盖8与第二连接部202之间通过第四密封件9密封,第二压盖8与壳体1之间通过第五密封件10密封。第四密封件9、第五密封件10的结构设置参照第一密封件5、第二密封件6,不再赘述。In one embodiment, as shown in FIG2 , the structure of the second gland 8 is the same as that of the first gland 3, the second gland 8 and the second connecting portion 202 are sealed by a fourth seal 9, and the second gland 8 and the housing 1 are sealed by a fifth seal 10. The structural arrangement of the fourth seal 9 and the fifth seal 10 refers to the first seal 5 and the second seal 6, and will not be repeated.
第二压盖8与第二连接部202的安装结构同第一压盖3与第一连接部201的安装结构,均为满足加热管2与壳体1的安装偏移余量。加热管2与壳体1安装后,再分别将第一压盖3、第二压盖8与第一连接部201、第二连接部202安装,然后根据第一压盖3、第二压盖8的位置在壳体1两端部对应处开设安装孔,最终通过螺丝等固定件将第一压盖3、第二压盖8固定于壳体1的两端部。The installation structure of the second gland 8 and the second connection part 202 is the same as the installation structure of the first gland 3 and the first connection part 201, and both satisfy the installation offset margin of the heating tube 2 and the shell 1. After the heating tube 2 and the shell 1 are installed, the first gland 3, the second gland 8 and the first connection part 201 and the second connection part 202 are installed respectively, and then installation holes are opened at the corresponding positions of the two ends of the shell 1 according to the positions of the first gland 3 and the second gland 8, and finally the first gland 3 and the second gland 8 are fixed to the two ends of the shell 1 by screws and other fixing parts.
一种实施例中,所述壳体包括第二端盖103,所述第二压盖8与所述第二端盖103密封连接,所述第二端盖103具有贯穿的第三口1031,所述第二连接部202的部分位于所述第三口1031,所述第三口1031所对应的口内径大于所述第二连接部202的外径,所述第三口1031所对应的口侧壁与所述第二连接部202的外周壁之间具有间隙N(图中未标识,原理同间隙M),N满足:N≥1mm。一些实施例中,N可以为1.5mm或2mm,兼顾解决加热管2与壳体1的安装偏差,以及避免两者安装余量过于偏大而导致加热装置空间利用率低。In one embodiment, the shell includes a second end cover 103, the second pressure cover 8 is sealed and connected to the second end cover 103, the second end cover 103 has a third port 1031 extending therethrough, a portion of the second connection portion 202 is located at the third port 1031, the inner diameter of the port corresponding to the third port 1031 is greater than the outer diameter of the second connection portion 202, and there is a gap N (not marked in the figure, the principle is the same as the gap M) between the side wall of the port corresponding to the third port 1031 and the outer wall of the second connection portion 202, and N satisfies: N ≥ 1mm. In some embodiments, N can be 1.5mm or 2mm, taking into account solving the installation deviation of the heating tube 2 and the shell 1, and avoiding the low space utilization rate of the heating device caused by the excessive installation margin of the two.
一种实施例中,第二端盖103与壳体1的主体部101的安装结构,和第一端盖102与壳体1的主体部101的安装结构可以相同。当然,在其他实施例中,第二端盖103也可以与壳体1的主体部101一体成型,保留第一端盖102与壳体1的主体部101可拆卸地安装即可。In one embodiment, the mounting structure of the second end cover 103 and the main body 101 of the housing 1 may be the same as the mounting structure of the first end cover 102 and the main body 101 of the housing 1. Of course, in other embodiments, the second end cover 103 may also be integrally formed with the main body 101 of the housing 1, and the first end cover 102 and the main body 101 of the housing 1 may be detachably mounted.
一种实施例的一种加热器,用于与泛半导体设备连接,包括壳体1与加热管2,所述壳体1具有容纳腔100,所述加热管2包括发热部203、位于发热部203一端的第一连接部201,所述发热部203的至少部分位于所述容纳腔100,所述第一连接部201的至少部分位于所述壳体1外,所述加热装置包括第一压盖3,所述第一压盖3与所述壳体1的一端密封连接,所述第一压盖3具有贯穿的第一口300,所述第一连接部201的部分位于所述第一口300,所述加热装置包括第一密封件5,所述第一密封件5的至少部分位于所述第一连接部201的周壁与所述第一口300所对应的口侧壁之间,所述第一密封件5分别与所述第一连接部201的周壁、所述第一口300所对应的口侧壁相抵;所述第一连接部能够用于与泛半导体设备连接,和\或,所述第二连接部能够用于与泛半导体设备连接。A heater according to an embodiment is used to connect with a pan-semiconductor device, comprising a shell 1 and a heating tube 2, wherein the shell 1 has a accommodating cavity 100, the heating tube 2 comprises a heating portion 203 and a first connecting portion 201 located at one end of the heating portion 203, at least a portion of the heating portion 203 is located in the accommodating cavity 100, and at least a portion of the first connecting portion 201 is located outside the shell 1, the heating device comprises a first pressure cap 3, the first pressure cap 3 is sealed and connected to one end of the shell 1, the first pressure cap 3 has a first opening 300 passing through, a portion of the first connecting portion 201 is located in the first opening 300, the heating device comprises a first sealing member 5, at least a portion of the first sealing member 5 is located between a peripheral wall of the first connecting portion 201 and a side wall of the opening corresponding to the first opening 300, the first sealing member 5 is respectively abutted against the peripheral wall of the first connecting portion 201 and the side wall of the opening corresponding to the first opening 300; the first connecting portion can be used to connect with the pan-semiconductor device, and\or, the second connecting portion can be used to connect with the pan-semiconductor device.
进一步地,所述第一连接部具有一体式的第一接口部2010,所述第一接口部2010能够用于和泛半导体设备连接,和\或,所述第二连接部具有一体式的第二接口部2020,所述第二接口部2020能够用于和泛半导体设备连接。Further, the first connection part has an integrated first interface part 2010, which can be used to connect to a pan-semiconductor device, and\or, the second connection part has an integrated second interface part 2020, which can be used to connect to a pan-semiconductor device.
泛半导体包括芯片、光伏、锂电、液晶显示和电子线路板制造等,本申请中的泛半导体设备指其相关生产制造的设备,本申请的加热器具有良好的密封性,其壳体能够对加热管起到良好的密封效果,,十分适用于半导体生产制造环境,能够避免泛半导体工作场景下可能的潮气、酸碱性气体的侵入,从而杜绝外界气体对加热器寿命的可能影响。一体式的接口使得与流体接触的材质更加纯净,满足半导体生产制造的要求,具体地,加热管可采用纯度不低于99.99%的石英材质一体成型。一种实施例中,第一接口部2010与第二接口部2020之一或者两者均具有缩径部分,以便于通过PILLAR接头结构与泛半导体设备连接。Pan-semiconductors include chip, photovoltaic, lithium battery, liquid crystal display and electronic circuit board manufacturing, etc. The pan-semiconductor equipment in this application refers to the equipment related to its production and manufacturing. The heater of this application has good sealing performance, and its shell can have a good sealing effect on the heating tube. It is very suitable for semiconductor production and manufacturing environment, and can avoid the possible intrusion of moisture and acidic and alkaline gases in the pan-semiconductor working scene, thereby eliminating the possible influence of external gases on the life of the heater. The integrated interface makes the material in contact with the fluid purer, meeting the requirements of semiconductor production and manufacturing. Specifically, the heating tube can be integrally formed with quartz material with a purity of not less than 99.99%. In one embodiment, one or both of the first interface part 2010 and the second interface part 2020 have a reduced diameter portion to facilitate connection with the pan-semiconductor equipment through a PILLAR joint structure.
请参考图15至图19,本申请还给出了加热管与壳体不容易发生轴向位移的结构,能够降低加热管与壳体之间的发生碰撞而损坏加热管现象的发生。Please refer to Figures 15 to 19. The present application also provides a structure in which the heating tube and the shell are not prone to axial displacement, which can reduce the occurrence of collision between the heating tube and the shell and damage to the heating tube.
如图15-图19所示,一种实施例的包括壳体1与加热管2,壳体1具有容纳腔100,加热管2的至少部分位于容纳腔100,壳体1包括主体部101与第一端盖102,第一端盖102位于主体部101的一端,第一端盖102具有第一口01021,加热管2的部分位于第一口01021,第一口01021所对应的口侧壁或者主体部101的内侧壁具有第一凹陷部010211,加热管2的外周壁具有第一凸部0204,第一凸部0204能够与第一凹陷部010211相配合并受第一凹陷部010211轴向限位。As shown in Figures 15 to 19, an embodiment includes a shell 1 and a heating tube 2, the shell 1 has a accommodating cavity 100, at least part of the heating tube 2 is located in the accommodating cavity 100, the shell 1 includes a main body 101 and a first end cover 102, the first end cover 102 is located at one end of the main body 101, the first end cover 102 has a first opening 01021, part of the heating tube 2 is located in the first opening 01021, the side wall of the opening corresponding to the first opening 01021 or the inner wall of the main body 101 has a first recessed portion 010211, and the outer peripheral wall of the heating tube 2 has a first convex portion 0204, the first convex portion 0204 can cooperate with the first recessed portion 010211 and be axially limited by the first recessed portion 010211.
第一凸部0204能够与第一凹陷部010211相配合并受第一凹陷部010211轴向限位,从而加热管2能够受到第一端盖102的轴向限位,。一方面,第一凸部0204对加热管2起到支撑作用,降低加热管2与壳体1之间的发生碰撞而损坏加热管2;另一方面,加热管2通过第一凸部0204与第一凹陷部010211之间的配合,降低加热管2与外壳之间的轴向位置偏差,使得加热装置的加热部位位于加热装置的合理位置段。第一凸部0204与第一凹陷部010211相配合,还能够对加热管2进行轴向限位,防止加热管2与壳体1之间的转动磨损。The first convex part 0204 can cooperate with the first concave part 010211 and be axially limited by the first concave part 010211, so that the heating tube 2 can be axially limited by the first end cover 102. On the one hand, the first convex part 0204 supports the heating tube 2, reducing the collision between the heating tube 2 and the shell 1 and damaging the heating tube 2; on the other hand, the heating tube 2 reduces the axial position deviation between the heating tube 2 and the shell through the cooperation between the first convex part 0204 and the first concave part 010211, so that the heating part of the heating device is located in a reasonable position section of the heating device. The first convex part 0204 cooperates with the first concave part 010211, and can also axially limit the heating tube 2 to prevent rotational wear between the heating tube 2 and the shell 1.
一种实施例中,第一凹陷部010211位于第一端盖102,第一端盖102与主体部101一体或者可拆卸地固定。当第一端盖102与主体部101一体时,进行装配时,加热管2沿着轴向方向从主体部101相对第一端盖102的另一方面插入,直至第一凸部0204与第一凹陷部010211相配合而受到第一凹陷部010211轴向限位;当第一端盖102与主体部101可拆卸地固定时,进行装配时初始状态下第一端盖102与主体部101分体,可以先将第一端盖102与主体部101固定,再将加热管2沿着轴向方向从主体部101相对第一端盖102的另一方面插入,直至第一凸部0204与第一凹陷部010211相配合而受到第一凹陷部010211轴向限位,也可以先将加热管2沿着轴向方向从主体部101任一端部插入主体部101然后将第一端盖102与主体部101固定,安装第一端盖102过程中通过第一凸部0204与第一凹陷部010211相配合而调节加热管2的轴向位置。In one embodiment, the first recessed portion 010211 is located at the first end cover 102, and the first end cover 102 is fixed integrally with the main body 101 or detachably. When the first end cover 102 is integrally with the main body 101, during assembly, the heating tube 2 is inserted from the other side of the main body 101 relative to the first end cover 102 along the axial direction until the first protrusion 0204 cooperates with the first recessed portion 010211 and is axially limited by the first recessed portion 010211; when the first end cover 102 is detachably fixed to the main body 101, during assembly, the first end cover 102 and the main body 101 are separated in the initial state, and the first end cover 102 and the main body 101 can be fixed first, and then the heating tube 2 is inserted. 2 is inserted from the other side of the main body 101 relative to the first end cover 102 along the axial direction until the first convex portion 0204 cooperates with the first concave portion 010211 and is axially limited by the first concave portion 010211. Alternatively, the heating tube 2 may be first inserted into the main body 101 from any end of the main body 101 along the axial direction and then the first end cover 102 is fixed to the main body 101. During the installation of the first end cover 102, the axial position of the heating tube 2 is adjusted by the cooperation between the first convex portion 0204 and the first concave portion 010211.
一种实施例中,如图17所示,第一凹陷部010211整体呈环状,第一凹陷部010211位于第一口01021所对应的口侧壁面向容纳腔100的一侧,加热管2包括本体部200与第一凸部0204,第一凸部0204凸出于本体部200,第一凸部0204整体呈环状并与第一凹陷部010211相匹配。In one embodiment, as shown in Figure 17, the first recessed portion 010211 is annular as a whole, and the first recessed portion 010211 is located on the side of the mouth side wall corresponding to the first mouth 01021 facing the accommodating cavity 100. The heating tube 2 includes a main body portion 200 and a first convex portion 0204. The first convex portion 0204 protrudes from the main body portion 200, and the first convex portion 0204 is annular as a whole and matches the first recessed portion 010211.
一种实施例中,壳体1包括第二端盖103,第二端盖103位于壳体1相对于第一端盖102的另一端,第二端盖103具有第二口01031,第二口01031所对应的口侧壁具有第二凹陷部010311,加热管2的外周壁具有第二凸部0206,第二凹陷部010311能够与第二凸部0206相配合并受第二凸部0206轴向限位。In one embodiment, the shell 1 includes a second end cover 103, which is located at the other end of the shell 1 relative to the first end cover 102, and the second end cover 103 has a second opening 01031, and the side wall of the opening corresponding to the second opening 01031 has a second recessed portion 010311, and the outer peripheral wall of the heating tube 2 has a second protrusion 0206, and the second recessed portion 010311 can cooperate with the second protrusion 0206 and be axially limited by the second protrusion 0206.
第二端盖103的结构可以参见第一端盖102的结构,一种实施例中,第二端盖103与第一端盖102配合夹持加热管2,从而能够固定加热管2,一方面将加热管2固定于合理位置,使得加热装置的特定位置,如其中间部,具有最优加热效果,另一方面还能减缓加热管2的晃动;一种实施例中,第二端盖103与第一端盖102对加热管2轴向限位,避免加热管2发生轴向位置偏差。The structure of the second end cover 103 can refer to the structure of the first end cover 102. In one embodiment, the second end cover 103 cooperates with the first end cover 102 to clamp the heating tube 2, so as to fix the heating tube 2. On the one hand, the heating tube 2 is fixed in a reasonable position so that a specific position of the heating device, such as the middle part thereof, has an optimal heating effect. On the other hand, the shaking of the heating tube 2 can be reduced. In one embodiment, the second end cover 103 and the first end cover 102 limit the axial position of the heating tube 2 to avoid axial position deviation of the heating tube 2.
一种实施例中,如图16所示,第一端盖102包括盖板01022与凸出部01023,凸出部01023的至少部分位于主体部101所围接的空间,凸出部01023侧壁具有径向的第一螺纹孔010231,主体部101具有相对应的第一安装孔01011。In one embodiment, as shown in FIG. 16 , the first end cover 102 includes a cover plate 01022 and a protrusion 01023 , at least a portion of the protrusion 01023 is located in the space enclosed by the main body 101 , the side wall of the protrusion 01023 has a radial first threaded hole 010231 , and the main body 101 has a corresponding first mounting hole 01011 .
具体地,主体部101整体呈环状外壳,第一端盖102与主体部101的端部相配合。第一端盖102侧壁部设有第一螺纹孔010231,主体部101相对应的侧壁设有第一安装孔01011,通过螺丝穿过第一安装孔01011并与第一螺纹孔010231锁紧安装配合,使得第一端盖102与主体部101固定安装。盖板01022覆盖主体部101端部的开口,凸出部01023伸入主体部101围接的空间,第一螺纹孔010231设于凸出部01023的侧部。Specifically, the main body 101 is an annular shell as a whole, and the first end cover 102 is matched with the end of the main body 101. The side wall of the first end cover 102 is provided with a first threaded hole 010231, and the corresponding side wall of the main body 101 is provided with a first mounting hole 01011. The first end cover 102 is fixedly installed with the main body 101 by screws passing through the first mounting hole 01011 and locking and mounting with the first threaded hole 010231. The cover plate 01022 covers the opening at the end of the main body 101, the protrusion 01023 extends into the space enclosed by the main body 101, and the first threaded hole 010231 is provided on the side of the protrusion 01023.
当前半导体湿法清洗设备中液体流量比较大,为了满足加热效率,加热管设计为螺旋状,现有技术中螺旋加热管结构设计不合理,导致螺旋加热管表面电热膜设置不均匀,电热膜不均匀将会影响加热效果及电热管使用寿命。本申请对加热管的结构进行了如下改进。The liquid flow rate in current semiconductor wet cleaning equipment is relatively large. In order to meet the heating efficiency, the heating tube is designed to be spiral. The structural design of the spiral heating tube in the prior art is unreasonable, resulting in uneven arrangement of the electric heating film on the surface of the spiral heating tube. The uneven electric heating film will affect the heating effect and the service life of the electric heating tube. This application makes the following improvements to the structure of the heating tube.
参考图20-28,一种加热管,用于泛半导体设备,包括管基体1’与电热膜层2’,管基体1’具有螺旋管部9’,电热膜层2’的至少部分位于螺旋管部的外壁,螺旋管部9’的螺距为D_j,螺旋管部的外半径为r,其中,D_j>3r。Referring to Figures 20-28, a heating tube is used for pan-semiconductor equipment, including a tube base 1' and an electric heating film layer 2', the tube base 1' has a spiral tube portion 9', at least part of the electric heating film layer 2' is located on the outer wall of the spiral tube portion, the pitch of the spiral tube portion 9' is D_j, and the outer radius of the spiral tube portion is r, wherein D_j>3r.
本装置管基体1’设置螺旋管部9’,至少位于螺旋管部9’的外壁设置有电热膜层2’,电热膜层2’通电将热量传导到管基体1’,流体经过管基体1’的时候被加热,本装置螺旋管部9’的螺距与螺旋管部的外半径采用合理的设置,可以保证螺旋管部电热膜层2’的设置更加均匀,均匀设置的电热膜层2’可以保证更好的流体加热效果。The tube base 1' of the device is provided with a spiral tube portion 9', and at least the outer wall of the spiral tube portion 9' is provided with an electric heating film layer 2'. The electric heating film layer 2' is energized to conduct heat to the tube base 1', and the fluid is heated when passing through the tube base 1'. The pitch of the spiral tube portion 9' and the outer radius of the spiral tube portion of the device are reasonably set, which can ensure that the setting of the electric heating film layer 2' of the spiral tube portion is more uniform, and the uniformly set electric heating film layer 2' can ensure a better fluid heating effect.
螺旋管部9’的螺距为D_j,螺旋管部9’的外半径为r,其中,D_j>3r;螺旋管部9’的螺距大于其外半径的3倍,使得电热膜层2能够均匀镀于螺旋管部9’外表面;可以理解的是,当螺旋管部9’的螺距不大于其外半径的3倍时,螺旋管内外侧镀膜的均匀性难以保证,其内侧的膜将明显薄于外侧,影响加热管的正常使用。优选的,螺旋管部9’的螺距大于其外半径的3.5倍,以兼顾加热管的电极层的印刷以及电热膜的均匀设置。进一步地,螺旋管部9’的螺距大于其外半径的4倍,保证加热管的使用品质。The pitch of the spiral tube portion 9' is D_j, and the outer radius of the spiral tube portion 9' is r, wherein D_j>3r; the pitch of the spiral tube portion 9' is greater than 3 times of its outer radius, so that the electric heating film layer 2 can be evenly plated on the outer surface of the spiral tube portion 9'; it can be understood that when the pitch of the spiral tube portion 9' is not greater than 3 times of its outer radius, the uniformity of the coating inside and outside the spiral tube is difficult to ensure, and the film on the inside will be significantly thinner than the outside, affecting the normal use of the heating tube. Preferably, the pitch of the spiral tube portion 9' is greater than 3.5 times of its outer radius, so as to take into account the printing of the electrode layer of the heating tube and the uniform setting of the electric heating film. Furthermore, the pitch of the spiral tube portion 9' is greater than 4 times of its outer radius to ensure the quality of the heating tube.
本电热管具有螺旋管部9’,可以减小电热设备的空间占用率,十分适用于泛半导体设备的加热,泛半导体包括集成电路、平板显示、LED、太阳能电池、分立器件以及半导体设备材料产业等,其包括了半导体在内。The electric heating tube has a spiral tube portion 9', which can reduce the space occupancy rate of the electric heating equipment and is very suitable for heating pan-semiconductor equipment, including integrated circuits, flat panel displays, LEDs, solar cells, discrete devices, and semiconductor equipment material industries, including semiconductors.
本装置的电热膜层2’可以采用喷射或者涂覆等的方式附着在管基体上。The electric heating film layer 2' of the device can be attached to the tube substrate by spraying or coating.
螺旋管部9’的外半径r满足:4mm≤r≤40mm;和\或,螺旋管部9’的热距离d满足:d≥5mm,文中热距离d是指螺旋管部9’相邻两个螺旋单元外壁之间的最小距离;和\或,螺旋管部9’的螺旋圈数n满足:3≤n≤20;和\或,管基体的壁厚t满足:1.5mm≤t≤3mm;和\或,螺旋管部的中径Dm满足:15mm≤Dm≤300mm。The outer radius r of the spiral tube portion 9' satisfies: 4mm≤r≤40mm; and\or, the thermal distance d of the spiral tube portion 9' satisfies: d≥5mm, where the thermal distance d refers to the minimum distance between the outer walls of two adjacent spiral units of the spiral tube portion 9'; and\or, the number of spiral turns n of the spiral tube portion 9' satisfies: 3≤n≤20; and\or, the wall thickness t of the tube matrix satisfies: 1.5mm≤t≤3mm; and\or, the median diameter Dm of the spiral tube portion satisfies: 15mm≤Dm≤300mm.
管基体1’外半径r越大,需要被加热流体的流量就越大,否则流过石英管内壁时流体雷诺数越低越可能呈现层流状态,被加热流体中心的温度分布与接近石英管内壁的温度相差比较大,壁厚越薄传热效果越好,节能效果明显,但壁厚不能太薄,太薄影响石英玻璃的机械强度。相近螺旋段之间相距较近,即热距离较小会导致辐射升温较大,热辐射过大会影响加热管的使用寿命,加热管功率密度越大,流体加热温度越高,需要的热距离d越大。The larger the outer radius r of the tube base 1', the larger the flow rate of the heated fluid needs to be. Otherwise, the lower the Reynolds number of the fluid when flowing through the inner wall of the quartz tube, the more likely it is to present a laminar flow state. The temperature distribution at the center of the heated fluid is quite different from the temperature close to the inner wall of the quartz tube. The thinner the wall thickness, the better the heat transfer effect and the obvious energy saving effect. However, the wall thickness cannot be too thin, which will affect the mechanical strength of the quartz glass. The closer the distance between similar spiral segments, that is, the smaller the thermal distance, the greater the radiation temperature rise. Excessive thermal radiation will affect the service life of the heating tube. The greater the power density of the heating tube, the higher the fluid heating temperature, and the greater the required thermal distance d.
参考图20,管基体1’包括第一连接段10’与第二连接段11’,第一连接段10’与第二连接段11’分别位于螺旋管部9’的两端,第一连接段10’具有一体式的第一接头部102’,第二连接段11’具有一体式的第二接头部112’。管基体位于螺旋管部9’的两端设置第一连接段10’与第二连接段11’,用于连接外界设备,例如连接PILLAR接头。Referring to Fig. 20, the tube base 1' comprises a first connecting section 10' and a second connecting section 11', which are respectively located at the two ends of the spiral tube portion 9', the first connecting section 10' has an integrated first joint portion 102', and the second connecting section 11' has an integrated second joint portion 112'. The first connecting section 10' and the second connecting section 11' are arranged at the two ends of the spiral tube portion 9' of the tube base for connecting external equipment, such as connecting a PILLAR joint.
作为第一连接段10’、第二连接段11’一种实施方式,第一连接段10’包括第一直管部101’,第一直管部101’一端与螺旋管部9’连接,第一直管部101’另一端与第一接头部102’连接,第一直管部101’与第一接头部102’一体设置;和\或,第二连接段11’包括第二直管部111,第二直管部111一端与螺旋管部连接,第二直管部111另一端与第二接头部112’连接,第二直管部111与第二接头部112’一体设置,第一直管部101’、第二直管部111的设置可以更好的连接外界设备。As an implementation mode of the first connecting section 10’ and the second connecting section 11’, the first connecting section 10’ includes a first straight tube portion 101’, one end of the first straight tube portion 101’ is connected to the spiral tube portion 9’, the other end of the first straight tube portion 101’ is connected to the first joint portion 102’, and the first straight tube portion 101’ and the first joint portion 102’ are integrally arranged; and\or, the second connecting section 11’ includes a second straight tube portion 111, one end of the second straight tube portion 111 is connected to the spiral tube portion, the other end of the second straight tube portion 111 is connected to the second joint portion 112’, and the second straight tube portion 111 and the second joint portion 112’ are integrally arranged. The arrangement of the first straight tube portion 101’ and the second straight tube portion 111 can better connect external equipment.
作为第一接头部102’、第二接头部112’一种实施方式,第一接头部102’包括一体的第一缩径部1021’与第一扩径部1022’,第一缩径部1021’与第一直管部101’连接,第一缩径部1021’的外径均小于第一直管部101’、第一扩径部1022’的外径;和\或,第二接头部112’包括一体的第二缩径部1121’与第二扩径部1122’,第二缩径部1121’与第二直管部111连接,第二缩径部1121’的外径均小于第二直管部111、第二扩径部1122’的外径,通过第一缩径部1021’与第一扩径部1022’、第二缩径部1121’与第二扩径部1122’的设置形成曹特征,可以更好的连接外界设备的接头。As an implementation mode of the first joint part 102’ and the second joint part 112’, the first joint part 102’ includes an integrated first reduced diameter part 1021’ and a first expanded diameter part 1022’, the first reduced diameter part 1021’ is connected to the first straight tube part 101’, and the outer diameter of the first reduced diameter part 1021’ is smaller than the outer diameters of the first straight tube part 101’ and the first expanded diameter part 1022’; and\or, the second joint part 112’ includes an integrated second reduced diameter part 1121’ and a second expanded diameter part 1122’, the second reduced diameter part 1121’ is connected to the second straight tube part 111, and the outer diameter of the second reduced diameter part 1121’ is smaller than the outer diameters of the second straight tube part 111 and the second expanded diameter part 1122’. The Cao feature is formed by the arrangement of the first reduced diameter part 1021’ and the first expanded diameter part 1022’, and the second reduced diameter part 1121’ and the second expanded diameter part 1122’, so as to better connect the joints of external equipment.
参考图26-图28,加热管包括至少两个第一电极层31’、两个第二电极层32’,以及连通至少两个第一电极层的第一导电元件41’、连通至少两个第二电极层32’的第二导电元件42’,第一电极层31’与第二电极层32’交替设置,第一电极层31’、第二电极层32’为银电极层,每两个相邻的电极层之间形成一个加热区域,通过设置多个第一电极层31’、第二电极层32’使电热管形成多个加热区域,降低电热膜层的电阻,提高加热效率,并且有利于延长加热管使用寿命;Referring to FIGS. 26-28 , the heating tube includes at least two first electrode layers 31 ′, two second electrode layers 32 ′, and a first conductive element 41 ′ connecting at least two first electrode layers, and a second conductive element 42 ′ connecting at least two second electrode layers 32 ′. The first electrode layers 31 ′ and the second electrode layers 32 ′ are alternately arranged. The first electrode layers 31 ′ and the second electrode layers 32 ′ are silver electrode layers. A heating area is formed between every two adjacent electrode layers. By arranging a plurality of first electrode layers 31 ′ and second electrode layers 32 ′, the electric heating tube forms a plurality of heating areas, thereby reducing the resistance of the electric heating film layer, improving the heating efficiency, and facilitating extending the service life of the heating tube.
参考图26,第一导电元件41’为缠绕第一电极层31’的银丝,第二导电元件42’为缠绕第二电极层32’的银丝,第一电极层31’、第二电极层32’的宽度均为8mm-10mm,银丝的线径为0.2mm-1.0mm,通过银丝将多个电热区域串联,接电方式简单,降低结构复杂性;Referring to FIG26 , the first conductive element 41 ′ is a silver wire wound around the first electrode layer 31 ′, and the second conductive element 42 ′ is a silver wire wound around the second electrode layer 32 ′. The widths of the first electrode layer 31 ′ and the second electrode layer 32 ′ are both 8 mm to 10 mm, and the diameter of the silver wire is 0.2 mm to 1.0 mm. The multiple electric heating areas are connected in series through the silver wire, and the power connection method is simple, which reduces the complexity of the structure.
作为加热管另一种接电方式,参考图27,第一导电元件41’包括至少两个第一铜电极411’、第一导线412’,第一铜电极与第一电极层一一对应并连通,第一导线连通至少两个第一铜电极,第二导电元件42’包括至少两个第二铜电极421’、第二导线422’,第二铜电极与第二电极层32’一一对应并连通,第二导线连通至少两个第二铜电极,第一电极层31’、第二电极层32’的宽度均为5mm-8mm,铜电极5宽度3mm-5mm,采用铜电极与导线的方式将多个加热区域串联,该种接电方式成本更低,使用寿命更长。As another way of connecting the heating tube to electricity, referring to Figure 27, the first conductive element 41' includes at least two first copper electrodes 411' and a first wire 412', the first copper electrodes correspond to and are connected to the first electrode layer one by one, and the first wire is connected to at least two first copper electrodes, the second conductive element 42' includes at least two second copper electrodes 421' and a second wire 422', the second copper electrodes correspond to and are connected to the second electrode layer 32' one by one, and the second wire is connected to at least two second copper electrodes, the width of the first electrode layer 31' and the second electrode layer 32' are both 5mm-8mm, and the width of the copper electrode 5 is 3mm-5mm. Multiple heating areas are connected in series by using copper electrodes and wires. This way of connecting electricity has lower cost and longer service life.
作为铜电极连接的另一种实施方式,当加热功率比较大的时候,第一导电元件41’、第二导电元件42’设置为多组串联,避免电流过大影响导线使用寿命及安全性。As another implementation method of copper electrode connection, when the heating power is relatively large, the first conductive element 41' and the second conductive element 42' are set to be multiple groups connected in series to avoid excessive current affecting the service life and safety of the wire.
银丝连通电源,银丝与第一电极层31’、第二电极层32’不接触的部位外表设有第一高温绝缘护套;The silver wire is connected to the power supply, and a first high-temperature insulating sheath is provided on the surface of the portion of the silver wire that is not in contact with the first electrode layer 31' and the second electrode layer 32';
或者第一导线412’、第二导线422’与第一铜电极411’、第二铜电极421’不接触的部位外表设有第二高温绝缘护套。高温绝缘护套能保证导体银丝或导线与发热膜层之间的安全距离,不会产生电气安全风险,高温绝缘护套的承受温度一般在500-1000度之间。Alternatively, a second high-temperature insulating sheath is provided on the surface of the first wire 412', the second wire 422', and the first copper electrode 411', the second copper electrode 421'. The high-temperature insulating sheath can ensure a safe distance between the conductor silver wire or the wire and the heating film layer, and will not cause electrical safety risks. The high-temperature insulating sheath is generally able to withstand a temperature between 500 and 1000 degrees.
定义第一铜电极411’、第二铜电极421’均为铜电极,定义第一电极层31’、第二电极层32’均为电极层3’,铜电极包括包裹在电极层外圆周的环形部6’、与环形部6’一体成型的接电部7’,环形部6’包括若干个向外凸出的弹力部8’,铜电极与电极层接触的部位设有银层,银层厚度30um-200um,铜电极厚度0.2mm-0.5mm。The first copper electrode 411' and the second copper electrode 421' are both defined as copper electrodes, the first electrode layer 31' and the second electrode layer 32' are both defined as electrode layers 3', the copper electrode comprises an annular portion 6' wrapped around the outer circumference of the electrode layer, and a power connection portion 7' integrally formed with the annular portion 6', the annular portion 6' comprises a plurality of elastic portions 8' protruding outward, a silver layer is provided at the portion where the copper electrode contacts the electrode layer, the thickness of the silver layer is 30um-200um, and the thickness of the copper electrode is 0.2mm-0.5mm.
其中弹力部8’可以弥补管基材的尺寸公差,保证紧密配合,采用铜电极具有低成本和高效率组装的优势,在铜电极与电极层接触的部位设有银层,降低铜电极卡箍与银电极层的接触电阻。The elastic portion 8' can compensate for the dimensional tolerance of the tube substrate and ensure a tight fit. The use of copper electrodes has the advantages of low cost and high efficiency assembly. A silver layer is provided at the contact portion between the copper electrode and the electrode layer to reduce the contact resistance between the copper electrode clamp and the silver electrode layer.
管基体1’上电热膜层2’的发热区域总长度为L,其中1000mm≤L≤4000mm。The total length of the heating area of the electric heating film layer 2' on the tube substrate 1' is L, wherein 1000mm≤L≤4000mm.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims (17)
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323664949.5 | 2023-12-29 | ||
| CN202323664949.5U CN222638719U (en) | 2023-12-29 | 2023-12-29 | Heating pipe |
| CN202410272367 | 2024-03-11 | ||
| CN202420461478.3U CN221881781U (en) | 2024-03-11 | 2024-03-11 | Heating device and heater |
| CN202420461478.3 | 2024-03-11 | ||
| CN202410272367.2 | 2024-03-11 |
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| Publication Number | Publication Date |
|---|---|
| WO2025140689A1 true WO2025140689A1 (en) | 2025-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2024/143637 Pending WO2025140689A1 (en) | 2023-12-29 | 2024-12-30 | Heating device and heater |
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| WO (1) | WO2025140689A1 (en) |
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| WO2016095234A1 (en) * | 2014-12-19 | 2016-06-23 | 深圳麦克韦尔股份有限公司 | Electronic cigarette |
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