[go: up one dir, main page]

WO2025026025A1 - Composite damping system, and composite damping material and preparation method therefor - Google Patents

Composite damping system, and composite damping material and preparation method therefor Download PDF

Info

Publication number
WO2025026025A1
WO2025026025A1 PCT/CN2024/104855 CN2024104855W WO2025026025A1 WO 2025026025 A1 WO2025026025 A1 WO 2025026025A1 CN 2024104855 W CN2024104855 W CN 2024104855W WO 2025026025 A1 WO2025026025 A1 WO 2025026025A1
Authority
WO
WIPO (PCT)
Prior art keywords
damping
cross
composite material
damping composite
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/104855
Other languages
French (fr)
Chinese (zh)
Inventor
张小虎
毕吉福
戢欢
李晓帆
康小东
谢新政
魏艳星
邹凤朝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huangpu Institute Of Materials
Huangpu Institute of Materials
Original Assignee
Huangpu Institute Of Materials
Huangpu Institute of Materials
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huangpu Institute Of Materials, Huangpu Institute of Materials filed Critical Huangpu Institute Of Materials
Publication of WO2025026025A1 publication Critical patent/WO2025026025A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
    • C08L23/0815Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08L23/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • C08L23/22Copolymers of isobutene; Butyl rubber; Homopolymers or copolymers of other iso-olefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/04Polymer mixtures characterised by other features containing interpenetrating networks

Definitions

  • the invention patent relates to the technical field of rubber materials, and specifically to a damping composite system and a damping composite material and a preparation method thereof.
  • Polymer damping materials have functional properties such as shock absorption and noise reduction, and are widely used in the fields of automobiles, home appliances, transportation, etc.
  • the damping properties of polymer damping materials mainly depend on the polymer molecular structure and formula combination, especially the polymer molecular structure plays a decisive role in the damping performance.
  • Its damping mechanism is mainly energy dissipation, including energy dissipation of molecular chain segment movement, intermolecular friction, filler network destruction and reorganization, etc.
  • common polymer damping materials are mainly highly cross-linked rubber composite materials, which mainly use the chain segment movement of rubber polymers during glass transition to achieve high energy consumption. Only polymers with specific molecular structures can achieve the expected high damping effect, resulting in a narrow selection range of damping materials and the damping effect is not easy to meet the requirements.
  • Polymer damping materials mainly dissipate the kinetic energy of vibration by converting it into heat energy through the movement of polymer molecular chains.
  • the molecular structure design of polymer damping materials plays a decisive role in the damping performance of the material. Due to problems such as chemistry and steric effect, it is often difficult to obtain an ideal single damping polymer material.
  • composite damping materials have become the main method for people to develop damping materials, including blending of different polymers, blending of polymer-object materials, etc.
  • different polymers cannot achieve complete compatibility at the molecular level, and the mixed polymer has a phase separation structure (0.1-100um) at the microscopic level; fillers can also improve the damping performance of polymers, and its mechanism is through the destruction and reorganization of the filler network and the friction between the filler and the polymer, but due to the poor compatibility between the two, its application is also subject to certain restrictions.
  • non-cross-linked polymer molecules can undergo molecular slippage under external force and consume energy, playing a damping role, but due to the poor mechanical properties of non-cross-linked elastomers, they can only be used as colloids, and cannot be used as a single mechanical material.
  • the polymer composite system is completely cross-linked, the elasticity of the polymer system increases and the damping performance decreases; and usually the polymer compatibility is low, and the microscopic phase separation leads to poor cross-linking uniformity and low mechanical properties of the material due to inhomogeneity.
  • the purpose of the present invention is to solve the problems of poor damping effect of existing polymer damping materials, difficulty in obtaining single damping polymer materials, and molecular incompatibility of conventional composite damping materials, and to provide a damping composite system.
  • the damping composite system is composed of completely compatible polymers with different cross-linking mechanisms, which can make the corresponding damping composite material have the characteristics of high damping, high strength and a wide range of material selection.
  • the present invention also aims to provide a damping composite material.
  • the damping composite material is specifically a damping composite material of a molecular-level gel-unrestricted entanglement uniform interpenetrating network, which is based on the damping composite system with complete compatibility at the molecular level.
  • the cross-linkable polymer in the system undergoes cross-linking to form an interpenetrating network polymer having a cross-linked network and the non-cross-linkable polymer forms a non-restricted entanglement network, so that the non-cross-linked polymer can consume energy in the cross-linked polymer network through entanglement-disentanglement, crawling movement, etc., thereby producing a damping effect, and has the characteristics of high damping, high strength and a wide temperature range of material application.
  • Another object of the present invention is to provide a method for preparing the damping composite material.
  • the preparation method crosslinks the crosslinkable polymer in the damping composite system and adjusts its crosslinking density through mixing processing, and greatly improves the damping factor or damping modulus of the damping material through polymer combination, filler application and crosslinking system coordination, while ensuring high mechanical properties, to obtain the damping composite material.
  • a damping composite system comprises a cross-linkable polymer and a non-cross-linkable polymer, wherein the cross-linkable polymer is a polymer having an unsaturated double bond content of 1-10 wt %, and the non-cross-linkable polymer is a fully saturated polymer having a double bond content of less than 1 wt % and being unable to undergo a cross-linking reaction under the action of a cross-linking agent.
  • the cross-linkable polymer is butyl rubber
  • the non-cross-linkable polymer is polyisobutylene
  • the content of the unsaturated monomer isoprene in the butyl rubber is 3-8 wt %.
  • the cross-linkable polymer is partially hydrogenated nitrile rubber, and the non-cross-linkable polymer is fully hydrogenated nitrile rubber.
  • the part The degree of hydrogenation of the hydrogenated nitrile rubber is 90-96%, and the difference between the acrylonitrile content in the partially hydrogenated nitrile rubber and the acrylonitrile content in the fully hydrogenated nitrile rubber is less than 5wt%.
  • the cross-linkable polymer is EPDM rubber
  • the non-cross-linkable polymer is EPDM rubber
  • the diene monomer content in the EPDM rubber is 4-10wt%, and the difference between the ethylene content in the EPDM rubber and the ethylene content in the EPDM rubber is less than 5wt%.
  • the ratio of the viscosity of the high-viscosity polymer to the viscosity of the low-viscosity polymer in the cross-linkable polymer and the non-cross-linkable polymer is less than 3.
  • a damping composite material comprising any of the above-mentioned damping composite systems, wherein the damping composite material comprises the following components by weight: 50-80 parts of a cross-linkable polymer, 20-50 parts of a non-cross-linkable polymer, 20-60 parts of a reinforcing agent, 5-30 parts of an operating oil, 0.2-3 parts of an anti-aging agent, and 4-10 parts of a vulcanization system;
  • the cross-linkable polymer is a partially hydrogenated nitrile rubber with a brand name Therban LT 1757
  • the non-cross-linkable polymer is a fully hydrogenated nitrile rubber with a brand name Therban LT 1707.
  • the reinforcing agent includes one or more of carbon black, white carbon black, talc powder and mica powder.
  • the vulcanization system includes a sulfur vulcanization system, and the sulfur vulcanization system includes a vulcanization accelerator, a vulcanization activator and sulfur.
  • the process oil includes at least one of paraffin oil and dioctyl phthalate.
  • the anti-aging agent includes one or more composite antioxidants selected from hindered phenol antioxidants, phosphite antioxidants and hindered amine antioxidants.
  • the vulcanization accelerator includes one or more of N-tert-butyl-2-benzothiazole sulfenamide and 2-mercaptobenzothiazole.
  • the vulcanization activator is a mixture of zinc oxide and stearic acid.
  • the Mooney viscosity of the partially hydrogenated nitrile rubber is 70MU
  • the acrylonitrile content is 17wt%
  • the unsaturation is 5.5%.
  • the Mooney viscosity of the fully hydrogenated nitrile rubber is 74MU
  • the acrylonitrile content is 17wt%
  • the unsaturation is less than 1%.
  • the method for preparing the damping composite material described in any one of the above items comprises the following steps:
  • the mixing described in S1 and S3 is performed in an internal mixer at 40-70° C. and 60-80 rpm for 2-5 minutes.
  • the mixing in S2 is performed at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer.
  • the mixing in S4 is uniformly mixed on an open mill, more preferably mixed at 60-80 rpm for 5 minutes at 40-70°C in an open mill.
  • the present invention has the following advantages and beneficial effects:
  • the damping composite system of the present invention is composed of completely compatible polymers with different cross-linking mechanisms. According to the selection of different polymer types, the friction movement of non-cross-linked molecules in the cross-linked molecular network can be used to form high-performance damping systems with different uses, so that the corresponding damping composite material has the characteristics of high damping, high strength and a wide range of material selection.
  • the damping composite material of the present invention is based on the damping composite system.
  • the cross-linkable polymer in the damping composite system generates a cross-linking effect to form an interpenetrating double network polymer having a cross-linked gel network and a non-restricted entanglement network, so that the non-cross-linked polymer can realize energy consumption in the cross-linked polymer network through entanglement-disentanglement, creeping movement and the like, thereby generating a damping effect.
  • the damping composite material has the characteristics of high damping, high strength and a wide temperature range of material application.
  • the material can be a high-performance damping material with different uses, such as a low-temperature resistant damping material, an oil-resistant damping material, an aging-resistant damping material, a foaming damping material and the like, and can be applied to many fields such as automobiles, home appliances and transportation.
  • the preparation method of the present invention crosslinks the crosslinkable polymer in the damping composite system and adjusts its crosslinking density through mixing processing, and greatly improves the damping factor or damping modulus of the damping material through polymer combination, filler application and crosslinking system coordination, increases the damping effect of the material, and ensures high mechanical properties to obtain the damping composite. Material.
  • FIG. 1 is a schematic diagram of the phase state of polymer blend molecules of the damping composite system of the present invention in a specific embodiment.
  • FIG. 2 is a flow chart of the preparation process of the damping composite material of the present invention in a specific embodiment.
  • this invention employs standard nomenclature and standard laboratory procedures and techniques of analytical chemistry, synthetic organic chemistry, and optics.
  • the damping composite system of the invention comprises a cross-linkable polymer and a non-cross-linkable polymer which are completely compatible but have different cross-linking mechanisms, and is composed of a mixture of the cross-linkable polymer and the non-cross-linkable polymer.
  • the cross-linkable polymer is a polymer with an unsaturated double bond content of 1-10wt%, such as a polymer with an unsaturated double bond content of 1-8wt%, 2-6wt%, 3-5wt%, 1wt%, 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%; and the non-cross-linkable polymer is a fully saturated polymer with a double bond content of less than 1% and cannot undergo a cross-linking reaction under the action of a cross-linking agent, such as a fully saturated polymer with a double bond content of less than 0.8wt%, less than 0.7wt%, less than 0.6wt%, less than 0.5wt%, less than 0.4wt%, less than 0.3wt%, less than 0.2wt%.
  • the cross-linkable polymer may be butyl rubber
  • the non-cross-linkable polymer may be polyisobutylene, that is, a butyl rubber/polyisobutylene combination.
  • the content of the unsaturated monomer isoprene in the butyl rubber is 3-8wt%, such as the content of the unsaturated monomer isoprene can be 3wt%, 4wt%, 4.5wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%, 16wt%, 17wt%, 18wt%, 19wt%, 20wt%, 21wt%, 22wt%, 23wt%, 24wt%, 25wt%, 26wt%, 27wt%, 28wt%, 29wt%, 30wt%, 31wt%, 32wt%, 33wt%, 34wt%, 35wt%, 36wt%, 37
  • the cross-linkable polymer may be partially hydrogenated nitrile rubber, and the non-cross-linkable polymer may be fully hydrogenated nitrile rubber, that is, a partially hydrogenated nitrile rubber/fully hydrogenated nitrile rubber combination.
  • the partially hydrogenated nitrile rubber has a degree of hydrogenation of 85-96%, such as a hydrogenated nitrile rubber having a degree of lightness of 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 92.5%, 93%, 93.5%, 94%, 94.5%, 95%, 95.5%, or 96%.
  • the acrylonitrile content in the partially hydrogenated nitrile rubber differs from the acrylonitrile content in the fully hydrogenated nitrile rubber by less than 5wt%, such as the acrylonitrile content in the partially hydrogenated nitrile rubber differs from the acrylonitrile content in the fully hydrogenated nitrile rubber by less than 4.5wt%, less than 4wt%, less than 3.5wt%, less than 3wt%, less than 2.5wt%, less than 2wt%, less than 1.5wt%, less than 1wt%, less than 0.5wt%, less than 0.2wt%, less than 0.1wt%.
  • the cross-linkable polymer may be EPDM rubber
  • the non-cross-linkable polymer may be EPDM rubber, that is, an EPDM rubber/EPDM rubber combination.
  • the diene monomer content in the EPDM rubber is 4-10wt%, such as the EPDM rubber having a diene monomer content of 4-9wt%, 4-8wt%, 4-7wt%, 4-6wt%, 4-5wt%, 5-8wt%, 6-8wt%, 7-8wt%, 4wt%, 4.5wt%, 5wt%, 6wt%, 7wt%, or 8wt%.
  • the ethylene content in EPDM rubber is different from that in EPDM rubber, that is, the difference in ethylene percentage is less than 5wt%.
  • the difference between the content and the ethylene content in the EPDM rubber can be less than 4.5wt%, less than 4wt%, less than 3.5wt%, less than 3wt%, less than 2.5wt%, less than 2wt%, less than 1.5wt%, less than 1wt%, less than 0.5wt%, less than 0.2wt%, less than 0.1wt%.
  • the viscosity of the crosslinkable polymer and the non-crosslinkable polymer is different, and the viscosity of one is greater than the viscosity of the other, such as the viscosity of the crosslinkable polymer is greater than the viscosity of the non-crosslinkable polymer, or the viscosity of the non-crosslinkable polymer is greater than the viscosity of the crosslinkable polymer, which is specifically determined according to different selection combinations of the crosslinkable polymer and the non-crosslinkable polymer.
  • the ratio of the viscosity of the high-viscosity polymer to the viscosity of the low-viscosity polymer is less than 3, such as less than 2.5, less than 2, less than 1.5, less than 1, less than 0.5.
  • the damping composite material of the present invention contains the damping composite system of the present invention.
  • the damping composite material of the present invention comprises the following components: 50-80 parts of a cross-linkable polymer, 20-50 parts of a non-cross-linkable polymer, 20-60 parts of a reinforcing agent, 5-30 parts of an operating oil, 0.2-3 parts of an anti-aging agent, and 4-10 parts of a vulcanization system.
  • the cross-linkable polymer can be a partially hydrogenated nitrile rubber with the brand name Therban LT 1757, and the non-cross-linkable polymer can be a fully hydrogenated nitrile rubber with the brand name Therban LT 1707.
  • the damping composite material of the present invention please refer to FIG1, wherein the solid lines in the figure represent the molecular segments of the cross-linkable polymer, the circles represent the cross-linking nodes of the cross-linkable polymer, and the dotted lines represent the molecular segments of the non-cross-linkable polymer; the cross-linkable polymer and the non-cross-linkable polymer of the damping composite system are compatible at the molecular level, and an interpenetrating double network polymer having a cross-linked network and an entangled network is formed through the cross-linking effect of the cross-linkable polymer, and the non-cross-linked polymer molecules can be Energy consumption is achieved through entanglement-disentanglement, crawling motion and other methods in the cross-linked polymer gel network.
  • the relaxation loss behavior of the uncross-linked polymer greatly improves the damping performance of the material.
  • the damping factor or damping modulus of the damping material can be greatly improved, while ensuring high mechanical properties, so that the damping composite material has the advantages of high damping, high strength, and a wide temperature range of material application.
  • high-performance damping materials with different uses can be obtained, such as low-temperature resistant damping materials, oil-resistant damping materials, aging-resistant damping materials, foaming damping materials, etc., which can be applied to many fields such as automobiles, home appliances, and transportation.
  • the reinforcing agent includes one or more of carbon black, white carbon black, talcum powder and mica powder. In some preferred embodiments, the reinforcing agent is carbon black.
  • the process oil includes at least one of paraffin oil and dioctyl phthalate.
  • the anti-aging agent includes one or more composite antioxidants selected from the group consisting of hindered phenol antioxidants, phosphite antioxidants and hindered amine antioxidants.
  • the vulcanization system includes a sulfur vulcanization system, and the sulfur vulcanization system includes a vulcanization accelerator, a vulcanization activator and sulfur.
  • the sulfur vulcanization system consists of a vulcanization accelerator, a vulcanization activator and sulfur.
  • the vulcanization-promoting The agent includes one or more of N-tert-butyl-2-benzothiazole sulfenamide and 2-mercaptobenzothiazole.
  • the vulcanization activator is a mixture of zinc oxide and stearic acid.
  • the preparation method of the damping composite material of the present invention is shown in FIG2 , and the process flow includes the following steps:
  • the mixing described in S1 is mixing at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer.
  • the mixing in S2 is performed at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer.
  • the mixing described in S3 is mixing at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer. After mixing evenly, the mixture is discharged from the internal mixer to enter the next step of vulcanization mixing.
  • the mixing described in S4 is uniformly mixed on an open mill, more preferably at 40-70°C in an open mill. Mix at 60-80 rpm for 5 minutes.
  • Partially hydrogenated nitrile rubber Therban LT 1757, ARLANXEO High Performance Elastomers Co., Ltd., Mooney viscosity 70MU, acrylonitrile content 17wt%, unsaturation 5.5%.
  • Partially hydrogenated nitrile rubber Zetpol 1420L, Zeon Corporation, Mooney viscosity 72MU, unsaturation 10%.
  • Fully hydrogenated nitrile rubber Zetpol 1000L, Zeon Corporation, Mooney viscosity 70MU, unsaturation less than 1%.
  • EPDM Polyethylene-propylene-norbornene copolymer
  • EPDM keltan 6950 ARLANXEO High Performance Elastomers Co., Ltd.
  • ethylene content is about 45wt%
  • norbornene content is 9wt%
  • oil-filled content is 100PHR
  • Mooney viscosity is 62MU
  • unsaturation is 9%.
  • Polyethylene-propylene copolymer (ethylene propylene diene rubber), EPR 0050, Jilin Petrochemical Co., Ltd., Mooney viscosity 55MU, unsaturation 0%.
  • Polyisobutylene-isoprene random copolymer rubber (butyl rubber), HIP-6, ARLANXEO High Performance Elastomer Co., Ltd., Mooney viscosity 50MU, isoprene content 5-6wt%, unsaturation 5-6%.
  • Accelerator TBBS N-tert-butyl-2-benzothiazole sulfenamide, Qixiang Chemical Co., Ltd.
  • compositions of the damping composite materials of Examples 1-8 are shown in Table 1 below.
  • damping composite materials of Examples 1-8 were prepared in the following steps:
  • the crosslinkable polymer, the non-crosslinkable polymer and the anti-aging agent were mixed in an internal mixer at 60° C. and 60-80 RPM for 5 minutes until they were uniformly mixed.
  • the mixed material is discharged from the internal mixer; the mixed material mixed in the internal mixer is mixed evenly with the vulcanization system on an open mixer, and then vulcanized at high temperature in a mold to obtain a high-damping rubber material.
  • compositions of the damping composite materials of Comparative Examples 1-8 are shown in Table 2 below.
  • the preparation method of the damping composite materials of Comparative Examples 1-8 is the same as the preparation method of the damping composite materials of Examples 1-8.
  • the damping composite materials prepared in Examples 1-8 and Comparative Examples 1-8 were subjected to performance tests including tensile strength (GB/T 528), loss modulus and damping factor (GB/T 17809).
  • the performance test results of the damping composite materials of Examples 1-8 are shown in Table 3 below, and the performance test results of the damping composite materials of Comparative Examples 1-8 are shown in Table 4 below.
  • the sulfur crosslinking system can realize the interpenetrating double network structure of the gel network-entanglement network, improve the damping performance of the material, such as the damping composite materials of Comparative Examples 1, 2, and 5, but the corresponding loss modulus is seriously reduced.
  • the content of the non-crosslinkable polymer is too high or too low, the damping performance and strength of the material cannot be balanced, and the comprehensive performance is poor.
  • the damping effect of the material is low, such as the damping composite materials of Comparative Examples 3, 5, and 6; when the non-crosslinkable component is too high, the material strength is reduced compared with the damping composite materials of Examples 1-8, such as the damping composite materials of Comparative Examples 7 and 8.
  • the crosslinkable double bonds of the crosslinkable polymer are too few and the degree of crosslinking is insufficient, it is not conducive to the improvement of the damping effect, and the damping modulus and loss factor are also reduced to a certain extent.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to the technical field of rubber materials. Disclosed are a composite damping system, and a composite damping material and a preparation method therefor. The composite damping system of the present invention comprises a cross-linkable polymer and a non-cross-linkable polymer, wherein the cross-linkable polymer is a polymer with the content of unsaturated double bonds being 1-10 wt%, and the non-cross-linkable polymer is a completely saturated polymer with the content of double bonds being less than 1 wt%. The composite damping system of the present invention is composed of polymers which are completely compatible and have different crosslinking mechanisms and effects, thereby enabling the corresponding composite damping material to have the characteristics of high damping, high strength and a wide material selection range. The composite damping material of the present invention comprises the composite damping system. The composite damping material of the present invention has the characteristics of high damping, high strength and a wide material selection range. The preparation method of the present invention can be used for efficiently preparing a composite damping material having a high damping factor or damping modulus and high mechanical properties.

Description

一种阻尼复合体系与阻尼复合材料及其制备方法A damping composite system and a damping composite material and a preparation method thereof 技术领域Technical Field

本发明专利涉及橡胶材料技术领域,具体涉及一种阻尼复合体系与阻尼复合材料及其制备方法。The invention patent relates to the technical field of rubber materials, and specifically to a damping composite system and a damping composite material and a preparation method thereof.

背景技术Background Art

聚合物阻尼材料具有减震、降噪等功能特性,广泛应用于汽车、家电、交通等领域。聚合物阻尼材料的阻尼特性主要取决于聚合物分子结构与配方组合,尤其聚合物分子结构对阻尼性能起到决定性作用。其阻尼机理主要为能量耗散,包括分子链段运动的能量耗散、分子间摩擦、填料网络破坏与重组等作用。Polymer damping materials have functional properties such as shock absorption and noise reduction, and are widely used in the fields of automobiles, home appliances, transportation, etc. The damping properties of polymer damping materials mainly depend on the polymer molecular structure and formula combination, especially the polymer molecular structure plays a decisive role in the damping performance. Its damping mechanism is mainly energy dissipation, including energy dissipation of molecular chain segment movement, intermolecular friction, filler network destruction and reorganization, etc.

扩展阻尼材料的选择范围、提高阻尼材料的阻尼因子或者阻尼模量,实现阻尼材料在不同环境下的应用,是阻尼材料开发的主要问题,也是实现新型阻尼材料开发的主要途径。Expanding the selection range of damping materials, improving the damping factor or damping modulus of damping materials, and realizing the application of damping materials in different environments are the main issues in the development of damping materials and the main way to achieve the development of new damping materials.

目前,普通聚合物阻尼材料主要是高度交联橡胶复合材料,主要应用橡胶聚合物在玻璃化转变的链段运动实现高能量消耗,只有特定分子结构的聚合物才能达到预期的高阻尼效果,导致阻尼材料选择范围窄,且阻尼效果不容易满足要求。At present, common polymer damping materials are mainly highly cross-linked rubber composite materials, which mainly use the chain segment movement of rubber polymers during glass transition to achieve high energy consumption. Only polymers with specific molecular structures can achieve the expected high damping effect, resulting in a narrow selection range of damping materials and the damping effect is not easy to meet the requirements.

聚合物阻尼材料主要是通过聚合物分子链段的运动将振动的动能转化为热能而耗散掉,聚合物阻尼材料的分子结构设计对材料阻尼性能的好坏起到决定性作用。然而,由于聚合物聚合的动力学、热力 学、位阻效应等问题,往往很难获得理想的单一阻尼高分子材料。Polymer damping materials mainly dissipate the kinetic energy of vibration by converting it into heat energy through the movement of polymer molecular chains. The molecular structure design of polymer damping materials plays a decisive role in the damping performance of the material. Due to problems such as chemistry and steric effect, it is often difficult to obtain an ideal single damping polymer material.

因此,复合阻尼材料成为了人们开发阻尼材料的主要方法,包括不同聚合物的共混、聚合物-物体材料共混等。一般情况下,由于分子结构不同,不同聚合物不能达到分子级别的完全相容,混合聚合物微观上具有相分离结构(0.1-100um);填料也可以改善聚合物的阻尼性能,其机理是通过填料网络的破坏与重组以及填料与聚合物的摩擦作用,但是由于两者相容性较差,其应用也受到了一定的限制。另外,非交联的聚合物分子可以在外力下发生分子滑移而消耗能量,起到阻尼作用,但是由于非交联弹性体力学性能差而只能用作胶体,而不能作为单一的力学材料应用。此外,如果将聚合物复合体系完全交联,则聚合物体系弹性增加,阻尼性能降低;且通常情况下聚合物相容性较低,微观相分离,导致交联均匀性较差、材料因为不均匀性力学性能较低。Therefore, composite damping materials have become the main method for people to develop damping materials, including blending of different polymers, blending of polymer-object materials, etc. In general, due to different molecular structures, different polymers cannot achieve complete compatibility at the molecular level, and the mixed polymer has a phase separation structure (0.1-100um) at the microscopic level; fillers can also improve the damping performance of polymers, and its mechanism is through the destruction and reorganization of the filler network and the friction between the filler and the polymer, but due to the poor compatibility between the two, its application is also subject to certain restrictions. In addition, non-cross-linked polymer molecules can undergo molecular slippage under external force and consume energy, playing a damping role, but due to the poor mechanical properties of non-cross-linked elastomers, they can only be used as colloids, and cannot be used as a single mechanical material. In addition, if the polymer composite system is completely cross-linked, the elasticity of the polymer system increases and the damping performance decreases; and usually the polymer compatibility is low, and the microscopic phase separation leads to poor cross-linking uniformity and low mechanical properties of the material due to inhomogeneity.

发明内容Summary of the invention

本发明的目的是为了解决现有的聚合物阻尼材料阻尼效果差、单一阻尼高分子材料难以获得以及常规的复合阻尼材料存在分子不相容的问题,提供了一种阻尼复合体系。该阻尼复合体系采用完全相容、不同交联机理作用的聚合物组成,能够使相应的阻尼复合材料具有高阻尼、高强度以及材料选择范围宽的特点。The purpose of the present invention is to solve the problems of poor damping effect of existing polymer damping materials, difficulty in obtaining single damping polymer materials, and molecular incompatibility of conventional composite damping materials, and to provide a damping composite system. The damping composite system is composed of completely compatible polymers with different cross-linking mechanisms, which can make the corresponding damping composite material have the characteristics of high damping, high strength and a wide range of material selection.

本发明的目的还在于提供一种阻尼复合材料。该阻尼复合材料具体为分子水平的凝胶-非受限缠结均匀互穿网络的阻尼复合材料,其基于具有分子水平完全相容性的所述阻尼复合体系,由所述阻尼复合 体系中的可交联聚合物产生交联作用而形成具有交联网络和不可交联聚合物形成非受限缠结网络的互穿网络聚合物,使非交联聚合物可以在交联聚合物网络中通过缠结-解缠结、爬行运动等方式实现能量消耗,产生阻尼作用,具有高阻尼、高强度以及材料应用温度范围宽的特点。The present invention also aims to provide a damping composite material. The damping composite material is specifically a damping composite material of a molecular-level gel-unrestricted entanglement uniform interpenetrating network, which is based on the damping composite system with complete compatibility at the molecular level. The cross-linkable polymer in the system undergoes cross-linking to form an interpenetrating network polymer having a cross-linked network and the non-cross-linkable polymer forms a non-restricted entanglement network, so that the non-cross-linked polymer can consume energy in the cross-linked polymer network through entanglement-disentanglement, crawling movement, etc., thereby producing a damping effect, and has the characteristics of high damping, high strength and a wide temperature range of material application.

本发明的另一目的在于提供制备所述阻尼复合材料的方法。该制备方法通过混合加工使所述阻尼复合体系中可交联聚合物的交联并调节其交联密度,并通过聚合物组合、填料应用以及交联体系的配合,大幅提高阻尼材料的阻尼因子或者阻尼模量,同时保证具有较高的力学性能,获得所述阻尼复合材料。Another object of the present invention is to provide a method for preparing the damping composite material. The preparation method crosslinks the crosslinkable polymer in the damping composite system and adjusts its crosslinking density through mixing processing, and greatly improves the damping factor or damping modulus of the damping material through polymer combination, filler application and crosslinking system coordination, while ensuring high mechanical properties, to obtain the damping composite material.

本发明的目的通过如下技术方案实现。The purpose of the present invention is achieved through the following technical solutions.

一种阻尼复合体系,包括可交联聚合物以及不可交联聚合物,所述可交联聚合物为不饱和双键的含量在1-10wt%的聚合物,所述不可交联聚合物是双键含量小于1wt%的完全饱和、且不能够在交联剂作用下发生交联反应的聚合物。A damping composite system comprises a cross-linkable polymer and a non-cross-linkable polymer, wherein the cross-linkable polymer is a polymer having an unsaturated double bond content of 1-10 wt %, and the non-cross-linkable polymer is a fully saturated polymer having a double bond content of less than 1 wt % and being unable to undergo a cross-linking reaction under the action of a cross-linking agent.

作为本发明的阻尼复合体系的优选实施方式,所述可交联聚合物为丁基橡胶,所述不可交联聚合物为聚异丁烯。As a preferred embodiment of the damping composite system of the present invention, the cross-linkable polymer is butyl rubber, and the non-cross-linkable polymer is polyisobutylene.

作为本发明的阻尼复合体系的进一步的优选实施方式,所述丁基橡胶中不饱和单体异戊二烯的含量为3-8wt%。As a further preferred embodiment of the damping composite system of the present invention, the content of the unsaturated monomer isoprene in the butyl rubber is 3-8 wt %.

作为本发明的阻尼复合体系的优选实施方式,所述可交联聚合物为部分氢化丁腈橡胶,所述不可交联聚合物为完全氢化丁腈橡胶。As a preferred embodiment of the damping composite system of the present invention, the cross-linkable polymer is partially hydrogenated nitrile rubber, and the non-cross-linkable polymer is fully hydrogenated nitrile rubber.

作为本发明的阻尼复合体系的进一步的优选实施方式,所述部分 氢化丁腈橡胶的氢化度为90-96%,且所述部分氢化丁腈橡胶中的丙烯腈含量与所述完全氢化丁腈橡胶中的丙烯腈含量相差小于5wt%。As a further preferred embodiment of the damping composite system of the present invention, the part The degree of hydrogenation of the hydrogenated nitrile rubber is 90-96%, and the difference between the acrylonitrile content in the partially hydrogenated nitrile rubber and the acrylonitrile content in the fully hydrogenated nitrile rubber is less than 5wt%.

作为本发明的阻尼复合体系的优选实施方式,所述可交联聚合物为三元乙丙橡胶,所述不可交联聚合物为二元乙丙橡胶。As a preferred embodiment of the damping composite system of the present invention, the cross-linkable polymer is EPDM rubber, and the non-cross-linkable polymer is EPDM rubber.

作为本发明的阻尼复合体系的进一步的优选实施方式,所述三元乙丙橡胶中的二烯单体含量为4-10wt%,且所述三元乙丙橡胶中的乙烯含量与所述二元乙丙橡胶中的乙烯含量差异性小于5wt%。As a further preferred embodiment of the damping composite system of the present invention, the diene monomer content in the EPDM rubber is 4-10wt%, and the difference between the ethylene content in the EPDM rubber and the ethylene content in the EPDM rubber is less than 5wt%.

作为本发明的阻尼复合体系的优选实施方式,上述任一项所述的阻尼复合体系,所述可交联聚合物与所述不可交联聚合物的两者中,高粘度聚合物的粘度与低粘度聚合物的粘度的比值小于3。As a preferred embodiment of the damping composite system of the present invention, in any of the above damping composite systems, the ratio of the viscosity of the high-viscosity polymer to the viscosity of the low-viscosity polymer in the cross-linkable polymer and the non-cross-linkable polymer is less than 3.

一种阻尼复合材料,含有上述任一项所述的阻尼复合体系,按质量份数计,所述阻尼复合材料包括如下组分:可交联聚合物50-80份,不可交联聚合物20-50份,补强剂20-60份,操作油5-30份,抗老化剂0.2-3份,硫化体系4-10份;A damping composite material, comprising any of the above-mentioned damping composite systems, wherein the damping composite material comprises the following components by weight: 50-80 parts of a cross-linkable polymer, 20-50 parts of a non-cross-linkable polymer, 20-60 parts of a reinforcing agent, 5-30 parts of an operating oil, 0.2-3 parts of an anti-aging agent, and 4-10 parts of a vulcanization system;

其中,所述可交联聚合物采用牌号为Therban LT 1757的部分氢化丁腈橡胶,所述不可交联聚合物采用牌号为Therban LT 1707的完全氢化丁腈橡胶。Among them, the cross-linkable polymer is a partially hydrogenated nitrile rubber with a brand name Therban LT 1757, and the non-cross-linkable polymer is a fully hydrogenated nitrile rubber with a brand name Therban LT 1707.

作为本发明的阻尼复合材料的优选实施方式,所述补强剂包括炭黑、白炭黑、滑石粉和云母粉中的一种以上。As a preferred embodiment of the damping composite material of the present invention, the reinforcing agent includes one or more of carbon black, white carbon black, talc powder and mica powder.

作为本发明的阻尼复合材料的优选实施方式,所述硫化体系包括硫磺硫化体系,所述硫磺硫化体系包括硫化促进剂、硫化活性剂以及硫磺。 As a preferred embodiment of the damping composite material of the present invention, the vulcanization system includes a sulfur vulcanization system, and the sulfur vulcanization system includes a vulcanization accelerator, a vulcanization activator and sulfur.

作为本发明的阻尼复合材料的优选实施方式,所述操作油包括石蜡油和邻苯二甲酸二辛酯中的一种以上。As a preferred embodiment of the damping composite material of the present invention, the process oil includes at least one of paraffin oil and dioctyl phthalate.

作为本发明的阻尼复合材料的优选实施方式,所述抗老化剂包括受阻酚抗氧剂、亚磷酸酯类抗氧剂以及受阻胺类抗氧剂中的一种或一种以上的复合抗氧剂。As a preferred embodiment of the damping composite material of the present invention, the anti-aging agent includes one or more composite antioxidants selected from hindered phenol antioxidants, phosphite antioxidants and hindered amine antioxidants.

作为本发明的阻尼复合材料的优选实施方式,所述硫化促进剂包括N-叔丁基-2-苯并噻唑次磺酰胺以及2-巯基苯并噻唑中的一种以上。As a preferred embodiment of the damping composite material of the present invention, the vulcanization accelerator includes one or more of N-tert-butyl-2-benzothiazole sulfenamide and 2-mercaptobenzothiazole.

作为本发明的阻尼复合材料的优选实施方式,所述硫化活性剂为氧化锌和硬脂酸混合物。As a preferred embodiment of the damping composite material of the present invention, the vulcanization activator is a mixture of zinc oxide and stearic acid.

作为本发明的阻尼复合材料的优选实施方式,所述部分氢化丁腈橡胶的门尼黏度为70MU,丙烯腈含量为17wt%,不饱和度为5.5%。As a preferred embodiment of the damping composite material of the present invention, the Mooney viscosity of the partially hydrogenated nitrile rubber is 70MU, the acrylonitrile content is 17wt%, and the unsaturation is 5.5%.

作为本发明的阻尼复合材料的优选实施方式,所述完全氢化丁腈橡胶的门尼黏度为74MU,丙烯腈含量为17wt%,不饱和度小于1%。As a preferred embodiment of the damping composite material of the present invention, the Mooney viscosity of the fully hydrogenated nitrile rubber is 74MU, the acrylonitrile content is 17wt%, and the unsaturation is less than 1%.

上述任一项所述的阻尼复合材料的制备方法,包括如下步骤:The method for preparing the damping composite material described in any one of the above items comprises the following steps:

S1、将所述可交联聚合物、所述不可交联聚合物以及所述抗老化剂混合均匀;S1, mixing the cross-linkable polymer, the non-cross-linkable polymer and the anti-aging agent uniformly;

S2、加入所述补强剂,混合均匀;S2, adding the reinforcing agent and mixing evenly;

S3、加入所述操作油,混合均匀;S3, adding the operating oil and mixing evenly;

S4、加入所述硫化体系,混合均匀,硫化,获得所述阻尼复合材料。S4, adding the vulcanization system, mixing evenly, and vulcanizing to obtain the damping composite material.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S1、S3中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合2-5分钟。 As a preferred embodiment of the method for preparing the damping composite material of the present invention, the mixing described in S1 and S3 is performed in an internal mixer at 40-70° C. and 60-80 rpm for 2-5 minutes.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S2中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合2-5分钟。As a preferred embodiment of the method for preparing the damping composite material of the present invention, the mixing in S2 is performed at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S4中所述的混合为在开炼机上混合均匀,更优选为在开炼机中40-70℃条件下以60-80rpm混合5分钟。As a preferred embodiment of the method for preparing the damping composite material of the present invention, the mixing in S4 is uniformly mixed on an open mill, more preferably mixed at 60-80 rpm for 5 minutes at 40-70°C in an open mill.

与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

本发明的阻尼复合体系采用完全相容、不同交联机理作用的聚合物组成,且根据不同聚合物种类的选择,利用非交联的分子在交联分子网络中的摩擦运动,可以组成不同用处的高性能阻尼体系,从而使相应的阻尼复合材料具有高阻尼、高强度以及材料选择范围宽的特点。The damping composite system of the present invention is composed of completely compatible polymers with different cross-linking mechanisms. According to the selection of different polymer types, the friction movement of non-cross-linked molecules in the cross-linked molecular network can be used to form high-performance damping systems with different uses, so that the corresponding damping composite material has the characteristics of high damping, high strength and a wide range of material selection.

本发明的阻尼复合材料基于所述阻尼复合体系,由所述阻尼复合体系中的可交联聚合物产生交联作用而形成具有交联凝胶网络和非受限缠结网络的互穿双网络聚合物,使非交联聚合物可以在交联聚合物网络中通过缠结-解缠结、爬行运动等方式实现能量消耗,产生阻尼作用,具有高阻尼、高强度以及材料应用温度范围宽的特点,且具体根据阻尼复合体系的不同聚合物种类的选择,可以为耐低温阻尼材料、耐油阻尼材料、耐老化阻尼材料、发泡阻尼材料等不同用处的高性能阻尼材料,可应用于汽车、家电、交通等诸多领域。The damping composite material of the present invention is based on the damping composite system. The cross-linkable polymer in the damping composite system generates a cross-linking effect to form an interpenetrating double network polymer having a cross-linked gel network and a non-restricted entanglement network, so that the non-cross-linked polymer can realize energy consumption in the cross-linked polymer network through entanglement-disentanglement, creeping movement and the like, thereby generating a damping effect. The damping composite material has the characteristics of high damping, high strength and a wide temperature range of material application. In addition, according to the selection of different polymer types of the damping composite system, the material can be a high-performance damping material with different uses, such as a low-temperature resistant damping material, an oil-resistant damping material, an aging-resistant damping material, a foaming damping material and the like, and can be applied to many fields such as automobiles, home appliances and transportation.

本发明的制备方法通过混合加工使所述阻尼复合体系中可交联聚合物的交联并调节其交联密度,并通过聚合物组合、填料应用以及交联体系的配合,大幅提高阻尼材料的阻尼因子或者阻尼模量,增加材料的阻尼效果,同时保证具有较高的力学性能,获得所述阻尼复合 材料。The preparation method of the present invention crosslinks the crosslinkable polymer in the damping composite system and adjusts its crosslinking density through mixing processing, and greatly improves the damping factor or damping modulus of the damping material through polymer combination, filler application and crosslinking system coordination, increases the damping effect of the material, and ensures high mechanical properties to obtain the damping composite. Material.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为具体实施例中本发明的阻尼复合体系的聚合物共混分子相态示意图。FIG. 1 is a schematic diagram of the phase state of polymer blend molecules of the damping composite system of the present invention in a specific embodiment.

图2为具体实施例中本发明的阻尼复合材料的制备工艺流程图。FIG. 2 is a flow chart of the preparation process of the damping composite material of the present invention in a specific embodiment.

具体实施方式DETAILED DESCRIPTION

以下结合具体实施例对本发明的技术方案作进一步详细的描述,但本发明的保护范围及实施方式不限于此。本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。The technical solution of the present invention is further described in detail below in conjunction with specific embodiments, but the protection scope and implementation mode of the present invention are not limited thereto. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

并且,除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。And, unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

应该理解,在本发明中使用的单数形式,如“一种”,包括复数指代,除非另有规定。此外,术语“包括”、“含有”、“具有”是开放性限定并非封闭式,即包括本发明所指明的内容,但并不排除其他方面的内容。换言之,所述术语也包括“基本上由…构成”、或“由…构成”。It should be understood that the singular forms used in the present invention, such as "a", include plural references unless otherwise specified. In addition, the terms "including", "containing", and "having" are open-ended definitions rather than closed-ended definitions, that is, they include the contents specified in the present invention, but do not exclude other aspects. In other words, the terms also include "essentially consisting of" or "consisting of".

另外,说明书中的“及其组合”指的是列举的所有项目的任意组合形式。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。In addition, "and combinations thereof" in the specification refers to any combination of all listed items. The term "and/or" used herein includes any and all combinations of one or more related listed items.

除非另有规定,本文使用的所有技术术语和科学术语具有要求保 护主题所属领域的标准含义。倘若对于某术语存在多个定义,则以本文定义为准。Unless otherwise specified, all technical and scientific terms used in this document have If there are multiple definitions for a term, the definition in this document shall prevail.

除非另有指明,本发明采用分析化学、有机合成化学和光学的标准命名及标准实验室步骤和技术。Unless otherwise indicated, this invention employs standard nomenclature and standard laboratory procedures and techniques of analytical chemistry, synthetic organic chemistry, and optics.

在不违背本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。Without violating the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

本发明的阻尼复合体系,包括具有完全相容、但不同交联机理作用的可交联聚合物以及不可交联聚合物,由可交联聚合物与不可交联聚合物混合组成。The damping composite system of the invention comprises a cross-linkable polymer and a non-cross-linkable polymer which are completely compatible but have different cross-linking mechanisms, and is composed of a mixture of the cross-linkable polymer and the non-cross-linkable polymer.

其中,可交联聚合物为不饱和双键的含量在1-10wt%的聚合物,如可以是不饱和双键的含量在1-8wt%、2-6wt%、3-5wt%、1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%的聚合物;而不可交联聚合物是双键含量小于1%的完全饱和、且不能够在交联剂作用下发生交联反应的聚合物,如可以是双键含量为小于0.8wt%、小于0.7wt%、小于0.6wt%、小于0.5wt%、小于0.4wt%、小于0.3wt%、小于0.2wt%的完全饱和的聚合物。Among them, the cross-linkable polymer is a polymer with an unsaturated double bond content of 1-10wt%, such as a polymer with an unsaturated double bond content of 1-8wt%, 2-6wt%, 3-5wt%, 1wt%, 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%; and the non-cross-linkable polymer is a fully saturated polymer with a double bond content of less than 1% and cannot undergo a cross-linking reaction under the action of a cross-linking agent, such as a fully saturated polymer with a double bond content of less than 0.8wt%, less than 0.7wt%, less than 0.6wt%, less than 0.5wt%, less than 0.4wt%, less than 0.3wt%, less than 0.2wt%.

作为本发明的阻尼复合体系的优选实施方式,可交联聚合物可以是丁基橡胶,不可交联聚合物可以是聚异丁烯,即丁基橡胶/聚异丁烯组合。As a preferred embodiment of the damping composite system of the present invention, the cross-linkable polymer may be butyl rubber, and the non-cross-linkable polymer may be polyisobutylene, that is, a butyl rubber/polyisobutylene combination.

作为本发明的阻尼复合体系的进一步的优选实施方式,丁基橡胶/聚异丁烯组合中,丁基橡胶中不饱和单体异戊二烯的含量为3-8wt%,如可以是不饱和单体异戊二烯的含量为3wt%、4wt%、4.5wt%、5 wt%、5.5wt%、6wt%、6.5wt%、7wt%、8wt%的丁基橡胶。As a further preferred embodiment of the damping composite system of the present invention, in the butyl rubber/polyisobutylene combination, the content of the unsaturated monomer isoprene in the butyl rubber is 3-8wt%, such as the content of the unsaturated monomer isoprene can be 3wt%, 4wt%, 4.5wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%, 16wt%, 17wt%, 18wt%, 19wt%, 20wt%, 21wt%, 22wt%, 23wt%, 24wt%, 25wt%, 26wt%, 27wt%, 28wt%, 29wt%, 30wt%, 31wt%, 32wt%, 33wt%, 34wt%, 35wt%, 36wt%, 37wt%, 38wt%, 39wt%, wt%, 5.5wt%, 6wt%, 6.5wt%, 7wt%, and 8wt% of butyl rubber.

作为本发明的阻尼复合体系的优选实施方式,可交联聚合物可以是部分氢化丁腈橡胶,不可交联聚合物可以是完全氢化丁腈橡胶,即部分氢化丁腈橡胶/完全氢化丁腈橡胶组合。As a preferred embodiment of the damping composite system of the present invention, the cross-linkable polymer may be partially hydrogenated nitrile rubber, and the non-cross-linkable polymer may be fully hydrogenated nitrile rubber, that is, a partially hydrogenated nitrile rubber/fully hydrogenated nitrile rubber combination.

作为本发明的阻尼复合体系的进一步的优选实施方式,部分氢化丁腈橡胶的氢化度为85-96%,如可以是轻化度为85%、86%、87%、88%、89%、90%、91%、92%、92.5%、93%、93.5%、94%、94.5%、95%、95.5%、96%的氢化丁腈橡胶。As a further preferred embodiment of the damping composite system of the present invention, the partially hydrogenated nitrile rubber has a degree of hydrogenation of 85-96%, such as a hydrogenated nitrile rubber having a degree of lightness of 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 92.5%, 93%, 93.5%, 94%, 94.5%, 95%, 95.5%, or 96%.

而且,部分氢化丁腈橡胶中的丙烯腈含量与完全氢化丁腈橡胶中的丙烯腈含量相差小于5wt%,如部分氢化丁腈橡胶中的丙烯腈含量与完全氢化丁腈橡胶中的丙烯腈含量可以是相差小于4.5wt%、小于4wt%、小于3.5wt%、小于3wt%、小于2.5wt%、小于2wt%、小于1.5wt%、小于1wt%、小于0.5wt%、小于0.2wt%、小于0.1wt%。Moreover, the acrylonitrile content in the partially hydrogenated nitrile rubber differs from the acrylonitrile content in the fully hydrogenated nitrile rubber by less than 5wt%, such as the acrylonitrile content in the partially hydrogenated nitrile rubber differs from the acrylonitrile content in the fully hydrogenated nitrile rubber by less than 4.5wt%, less than 4wt%, less than 3.5wt%, less than 3wt%, less than 2.5wt%, less than 2wt%, less than 1.5wt%, less than 1wt%, less than 0.5wt%, less than 0.2wt%, less than 0.1wt%.

作为本发明的阻尼复合体系的优选实施方式,可交联聚合物可以是三元乙丙橡胶,不可交联聚合物可以是二元乙丙橡胶,即三元乙丙橡胶/二元乙丙橡胶组合。As a preferred embodiment of the damping composite system of the present invention, the cross-linkable polymer may be EPDM rubber, and the non-cross-linkable polymer may be EPDM rubber, that is, an EPDM rubber/EPDM rubber combination.

作为本发明的阻尼复合体系的进一步的优选实施方式,三元乙丙橡胶中的二烯单体含量为4-10wt%,如可以是二烯单体含量为4-9wt%、4-8wt%、4-7wt%、4-6wt%、4-5wt%、5-8wt%、6-8wt%、7-8wt%、4wt%、4.5wt%、5wt%、6wt%、7wt%、8wt%的三元乙丙橡胶。As a further preferred embodiment of the damping composite system of the present invention, the diene monomer content in the EPDM rubber is 4-10wt%, such as the EPDM rubber having a diene monomer content of 4-9wt%, 4-8wt%, 4-7wt%, 4-6wt%, 4-5wt%, 5-8wt%, 6-8wt%, 7-8wt%, 4wt%, 4.5wt%, 5wt%, 6wt%, 7wt%, or 8wt%.

而且,三元乙丙橡胶中的乙烯含量与二元乙丙橡胶中的乙烯含量差异性,即乙烯百分含量差值小于5wt%,如三元乙丙橡胶中的乙烯 含量与二元乙丙橡胶中的乙烯含量差异性可以是小于4.5wt%、小于4wt%、小于3.5wt%、小于3wt%、小于2.5wt%、小于2wt%、小于1.5wt%、小于1wt%、小于0.5wt%、小于0.2wt%、小于0.1wt%。Moreover, the ethylene content in EPDM rubber is different from that in EPDM rubber, that is, the difference in ethylene percentage is less than 5wt%. The difference between the content and the ethylene content in the EPDM rubber can be less than 4.5wt%, less than 4wt%, less than 3.5wt%, less than 3wt%, less than 2.5wt%, less than 2wt%, less than 1.5wt%, less than 1wt%, less than 0.5wt%, less than 0.2wt%, less than 0.1wt%.

作为本发明的阻尼复合体系的优选实施方式,可交联聚合物与不可交联聚合物的两者中,两者的粘度不相同,其中一者的粘度大于另一者的粘度,如可以是可交联聚合物的粘度大于不可交联聚合物的粘度,或者是不可交联聚合物的粘度大于可交联聚合物的粘度,具体根据可交联聚合物与不可交联聚合物的选择组合不同而确定。其中,高粘度聚合物的粘度与低粘度聚合物的粘度的比值小于3,如可以是小于2.5、小于2、小于1.5、小于1、小于0.5。As a preferred embodiment of the damping composite system of the present invention, the viscosity of the crosslinkable polymer and the non-crosslinkable polymer is different, and the viscosity of one is greater than the viscosity of the other, such as the viscosity of the crosslinkable polymer is greater than the viscosity of the non-crosslinkable polymer, or the viscosity of the non-crosslinkable polymer is greater than the viscosity of the crosslinkable polymer, which is specifically determined according to different selection combinations of the crosslinkable polymer and the non-crosslinkable polymer. Wherein, the ratio of the viscosity of the high-viscosity polymer to the viscosity of the low-viscosity polymer is less than 3, such as less than 2.5, less than 2, less than 1.5, less than 1, less than 0.5.

本发明的阻尼复合材料,含有本发明的阻尼复合体系,按质量份数计,本发明的阻尼复合材料包括如下组分:可交联聚合物50-80份,不可交联聚合物20-50份,补强剂20-60份,操作油5-30份,抗老化剂0.2-3份,硫化体系4-10份。The damping composite material of the present invention contains the damping composite system of the present invention. Calculated by mass, the damping composite material of the present invention comprises the following components: 50-80 parts of a cross-linkable polymer, 20-50 parts of a non-cross-linkable polymer, 20-60 parts of a reinforcing agent, 5-30 parts of an operating oil, 0.2-3 parts of an anti-aging agent, and 4-10 parts of a vulcanization system.

其中,可交联聚合物可采用牌号为Therban LT 1757的部分氢化丁腈橡胶,不可交联聚合物可采用牌号为Therban LT 1707的完全氢化丁腈橡胶。Among them, the cross-linkable polymer can be a partially hydrogenated nitrile rubber with the brand name Therban LT 1757, and the non-cross-linkable polymer can be a fully hydrogenated nitrile rubber with the brand name Therban LT 1707.

本发明的阻尼复合材料中,请参阅图1所示,其中图中实线表示可交联聚合物的分子链段,圆圈为可交联聚合物的交联节点,虚线表示不可交联聚合物的分子链段;阻尼复合体系的可交联聚合物与不可交联聚合物达到分子水平相容,而通过可交联聚合物的交联作用形成具有交联网络和缠结网络的互穿双网络聚合物,非交联聚合物分子可 以在交联聚合物凝胶网络中通过缠结-解缠结、爬行运动等方式实现能量消耗,由于未交联聚合物的松弛损耗行为大大提高了材料的阻尼性能,并通过阻尼复合体系作用、填料应用以及交联体系的配合,可以大幅提高阻尼材料的阻尼因子或者阻尼模量,同时保证具有较高的力学性能,使阻尼复合材料具有高阻尼、高强度、材料应用温度范围宽等优点。并且,根据阻尼复合体系中不同聚合物种类的选择,可以获得不同用处的高性能阻尼材料,如耐低温阻尼材料、耐油阻尼材料、耐老化阻尼材料、发泡阻尼材料等,可以应用于汽车、家电、交通等诸多领域。In the damping composite material of the present invention, please refer to FIG1, wherein the solid lines in the figure represent the molecular segments of the cross-linkable polymer, the circles represent the cross-linking nodes of the cross-linkable polymer, and the dotted lines represent the molecular segments of the non-cross-linkable polymer; the cross-linkable polymer and the non-cross-linkable polymer of the damping composite system are compatible at the molecular level, and an interpenetrating double network polymer having a cross-linked network and an entangled network is formed through the cross-linking effect of the cross-linkable polymer, and the non-cross-linked polymer molecules can be Energy consumption is achieved through entanglement-disentanglement, crawling motion and other methods in the cross-linked polymer gel network. The relaxation loss behavior of the uncross-linked polymer greatly improves the damping performance of the material. Through the action of the damping composite system, the application of fillers and the coordination of the cross-linking system, the damping factor or damping modulus of the damping material can be greatly improved, while ensuring high mechanical properties, so that the damping composite material has the advantages of high damping, high strength, and a wide temperature range of material application. In addition, according to the selection of different polymer types in the damping composite system, high-performance damping materials with different uses can be obtained, such as low-temperature resistant damping materials, oil-resistant damping materials, aging-resistant damping materials, foaming damping materials, etc., which can be applied to many fields such as automobiles, home appliances, and transportation.

作为本发明的阻尼复合材料的优选实施方式,补强剂包括炭黑、白炭黑、滑石粉和云母粉中的一种以上。在一些优选的实施例中,补强剂为炭黑。As a preferred embodiment of the damping composite material of the present invention, the reinforcing agent includes one or more of carbon black, white carbon black, talcum powder and mica powder. In some preferred embodiments, the reinforcing agent is carbon black.

作为本发明的阻尼复合材料的优选实施方式,操作油包括石蜡油和邻苯二甲酸二辛酯中的一种以上。As a preferred embodiment of the damping composite material of the present invention, the process oil includes at least one of paraffin oil and dioctyl phthalate.

作为本发明的阻尼复合材料的优选实施方式,抗老化剂包括受阻酚抗氧剂、亚磷酸酯类抗氧剂以及受阻胺类抗氧剂中的一种或一种以上的复合抗氧剂。As a preferred embodiment of the damping composite material of the present invention, the anti-aging agent includes one or more composite antioxidants selected from the group consisting of hindered phenol antioxidants, phosphite antioxidants and hindered amine antioxidants.

作为本发明的阻尼复合材料的优选实施方式,硫化体系包括硫磺硫化体系,且硫磺硫化体系包括硫化促进剂、硫化活性剂以及硫磺。As a preferred embodiment of the damping composite material of the present invention, the vulcanization system includes a sulfur vulcanization system, and the sulfur vulcanization system includes a vulcanization accelerator, a vulcanization activator and sulfur.

在一些优选的实施例中,硫磺硫化体系由硫化促进剂、硫化活性剂及硫磺组成。In some preferred embodiments, the sulfur vulcanization system consists of a vulcanization accelerator, a vulcanization activator and sulfur.

作为本发明的阻尼复合材料的进一步的优选实施方式,硫化促进 剂包括N-叔丁基-2-苯并噻唑次磺酰胺以及2-巯基苯并噻唑中的一种以上。As a further preferred embodiment of the damping composite material of the present invention, the vulcanization-promoting The agent includes one or more of N-tert-butyl-2-benzothiazole sulfenamide and 2-mercaptobenzothiazole.

作为本发明的阻尼复合材料的进一步的优选实施方式,硫化活性剂为氧化锌和硬脂酸混合物。As a further preferred embodiment of the damping composite material of the present invention, the vulcanization activator is a mixture of zinc oxide and stearic acid.

本发明的阻尼复合材料的制备方法,请参阅图2所示,工艺流程包括如下步骤:The preparation method of the damping composite material of the present invention is shown in FIG2 , and the process flow includes the following steps:

S1、将所述可交联聚合物、所述不可交联聚合物以及所述抗老化剂混合均匀;S1, mixing the cross-linkable polymer, the non-cross-linkable polymer and the anti-aging agent uniformly;

S2、加入所述补强剂,继续混合均匀;S2, adding the reinforcing agent and continuing to mix evenly;

S3、加入所述操作油,混合均匀;S3, adding the operating oil and mixing evenly;

S4、加入所述硫化体系,混合均匀,硫化,获得所述阻尼复合材料。S4, adding the vulcanization system, mixing evenly, and vulcanizing to obtain the damping composite material.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S1中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合2-5分钟。As a preferred embodiment of the method for preparing the damping composite material of the present invention, the mixing described in S1 is mixing at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S2中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合2-5分钟。As a preferred embodiment of the method for preparing the damping composite material of the present invention, the mixing in S2 is performed at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S3中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合2-5分钟。混合均匀后,进行排胶,将混合材料从密炼机中排出,以进入下一步硫化混合。As a preferred embodiment of the preparation method of the damping composite material of the present invention, the mixing described in S3 is mixing at 60-80 rpm for 2-5 minutes at 40-70° C. in an internal mixer. After mixing evenly, the mixture is discharged from the internal mixer to enter the next step of vulcanization mixing.

作为本发明的阻尼复合材料的制备方法的优选实施方式,S4中所述的混合为在开炼机上混合均匀,更优选为在开炼机中40-70℃条 件下以60-80rpm混合5分钟。As a preferred embodiment of the preparation method of the damping composite material of the present invention, the mixing described in S4 is uniformly mixed on an open mill, more preferably at 40-70°C in an open mill. Mix at 60-80 rpm for 5 minutes.

以下结合具体的实施例对本发明的技术方案进行详细的描述。The technical solution of the present invention is described in detail below in conjunction with specific embodiments.

以下具体实施例中,采用的部分原料来源及特性如下:In the following specific examples, the sources and characteristics of some of the raw materials used are as follows:

部分氢化丁腈橡胶,Therban LT 1757,阿朗新科高性能弹性体有限公司,门尼黏度70MU,丙烯腈含量17wt%,不饱和度5.5%。Partially hydrogenated nitrile rubber, Therban LT 1757, ARLANXEO High Performance Elastomers Co., Ltd., Mooney viscosity 70MU, acrylonitrile content 17wt%, unsaturation 5.5%.

完全氢化丁腈橡胶,Therban LT 1707,阿朗新科高性能弹性体有限公司,门尼黏度74MU,丙烯腈含量17wt%,不饱和度小于1%。Fully hydrogenated nitrile rubber, Therban LT 1707, ARLANXEO High Performance Elastomers Co., Ltd., Mooney viscosity 74MU, acrylonitrile content 17wt%, unsaturation less than 1%.

部分氢化丁腈橡胶,Zetpol 1420L,瑞翁株式会社,门尼黏度72MU,不饱和度10%。Partially hydrogenated nitrile rubber, Zetpol 1420L, Zeon Corporation, Mooney viscosity 72MU, unsaturation 10%.

完全氢化丁腈橡胶,Zetpol 1000L,瑞翁株式会社,门尼黏度70MU,不饱和度小于1%。Fully hydrogenated nitrile rubber, Zetpol 1000L, Zeon Corporation, Mooney viscosity 70MU, unsaturation less than 1%.

聚乙烯-丙烯-降冰片烯共聚物(三元乙丙橡胶),EPDM keltan6950,阿朗新科高性能弹性体有限公司,乙烯含量约为45wt%,降冰片烯含量为9wt%,充油含量100PHR,门尼黏度62MU,不饱和度9%。Polyethylene-propylene-norbornene copolymer (EPDM), EPDM keltan 6950, ARLANXEO High Performance Elastomers Co., Ltd., ethylene content is about 45wt%, norbornene content is 9wt%, oil-filled content is 100PHR, Mooney viscosity is 62MU, and unsaturation is 9%.

聚乙烯-丙烯共聚物(二元乙丙橡胶),EPR 0050,吉林石化有限公司,门尼黏度55MU,不饱和度0%。Polyethylene-propylene copolymer (ethylene propylene diene rubber), EPR 0050, Jilin Petrochemical Co., Ltd., Mooney viscosity 55MU, unsaturation 0%.

丁基橡胶,IIR 2255,埃克森美孚(中国)有限公司,门尼黏度46MU,不饱和度2.2%。Butyl rubber, IIR 2255, ExxonMobil (China) Co., Ltd., Mooney viscosity 46MU, unsaturation 2.2%.

聚异丁烯-异戊二烯无规共聚物橡胶(丁基橡胶),HIP-6,阿朗新科高性能弹性体有限公司,门尼黏度50MU,异戊二烯含量5-6wt%,不饱和度5-6%。 Polyisobutylene-isoprene random copolymer rubber (butyl rubber), HIP-6, ARLANXEO High Performance Elastomer Co., Ltd., Mooney viscosity 50MU, isoprene content 5-6wt%, unsaturation 5-6%.

聚异丁烯,B50,巴斯夫化工有限公司,门尼黏度45MU,不饱和度0%。Polyisobutylene, B50, BASF Chemical Co., Ltd., Mooney viscosity 45MU, unsaturation 0%.

炭黑N330,卡博特化工有限公司。Carbon black N330, Cabot Chemical Co., Ltd.

炭黑N550,卡博特化工有限公司。Carbon black N550, Cabot Chemical Co., Ltd.

石蜡油,中国石油化工集团公司。Paraffin oil, Sinopec.

邻苯二甲酸二辛酯,DOP,中国石油化工集团公司。Dioctyl phthalate, DOP, China Petrochemical Corporation.

促进剂TBBS,N-叔丁基-2-苯并噻唑次磺酰胺,麒祥化工有限公司。Accelerator TBBS, N-tert-butyl-2-benzothiazole sulfenamide, Qixiang Chemical Co., Ltd.

MBT,2-巯基苯并噻唑,麒祥化工有限公司。MBT, 2-mercaptobenzothiazole, Qixiang Chemical Co., Ltd.

BBPIB-40%,青岛莱茵化学有限公司。BBPIB-40%, Qingdao Rhein Chemie Co., Ltd.

TAIC-70%,青岛莱茵化学有限公司。TAIC-70%, Qingdao Rhein Chemie Co., Ltd.

实施例1-8的阻尼复合材料的组成如下表1所示。The compositions of the damping composite materials of Examples 1-8 are shown in Table 1 below.

表1实施例1-8的阻尼复合材料的组成(质量份数/份)

Table 1 Composition of the damping composite materials of Examples 1-8 (parts by mass)

制备实施例1-8的阻尼复合材料,步骤如下:The damping composite materials of Examples 1-8 were prepared in the following steps:

在选定的交联体系下,将可交联聚合物、不可交联聚合物以及抗老化剂在密炼机中,在60℃、60-80RPM条件下混合5分钟,直至混合均匀。Under the selected crosslinking system, the crosslinkable polymer, the non-crosslinkable polymer and the anti-aging agent were mixed in an internal mixer at 60° C. and 60-80 RPM for 5 minutes until they were uniformly mixed.

加入补强剂,继续混合3分钟,直至补强剂填料混合均匀;Add the reinforcing agent and continue mixing for 3 minutes until the reinforcing agent and filler are evenly mixed;

加入操作油,继续混合至完全混合均匀;Add operating oil and continue mixing until completely mixed;

排胶,将混合材料由密炼机中排出;将密炼机混合好的混合材料与硫化体系在开炼机上混合均匀,然后在模具中高温硫化,获得高阻尼的橡胶材料。The mixed material is discharged from the internal mixer; the mixed material mixed in the internal mixer is mixed evenly with the vulcanization system on an open mixer, and then vulcanized at high temperature in a mold to obtain a high-damping rubber material.

对比例1-8的阻尼复合材料的组成如下表2所示。The compositions of the damping composite materials of Comparative Examples 1-8 are shown in Table 2 below.

表2对比例1-8的阻尼复合材料的组成(质量份数/份)

Table 2 Composition of the damping composite materials of Comparative Examples 1-8 (parts by mass)

对比例1-8的阻尼复合材料的制备方法与实施例1-8的阻尼复合材料的制备方法相同。The preparation method of the damping composite materials of Comparative Examples 1-8 is the same as the preparation method of the damping composite materials of Examples 1-8.

性能测试Performance Testing

对实施例1-8及对比例1-8制备的阻尼复合材料进行包括拉伸强度(GB/T 528)、损耗模量以及阻尼因子(GB/T 17809)的性能测试。其中,实施例1-8的阻尼复合材料的性能测试结果如下表3所示,对比例1-8的阻尼复合材料的性能测试结果如下表4所示。The damping composite materials prepared in Examples 1-8 and Comparative Examples 1-8 were subjected to performance tests including tensile strength (GB/T 528), loss modulus and damping factor (GB/T 17809). The performance test results of the damping composite materials of Examples 1-8 are shown in Table 3 below, and the performance test results of the damping composite materials of Comparative Examples 1-8 are shown in Table 4 below.

表3实施例1-8的阻尼复合材料的性能测试结果
Table 3 Performance test results of damping composite materials of Examples 1-8

表4对比例1-8的阻尼复合材料的性能测试结果

Table 4 Performance test results of damping composite materials of comparative examples 1-8

由表3和表4的测试结果可知,与实施例1-8的阻尼复合材料相比,在所用的聚合物复合材料体系中,硫磺交联体系可以实现凝胶网络-缠结网络的互穿双网络结构,提高材料阻尼性能,如对比例1、2、5的阻尼复合材料,但相应的损耗模量严重降低。当不可交联聚合物含量过高或者过低时,材料的阻尼性能与强度不能保持平衡,综合性能不佳,当不可交联组分含量过低时,材料阻尼效果较低,如对比例3、5、6的阻尼复合材料;当不可交联组分过高时,与实施例1-8的阻尼复合材料相比材料强度降低,如对比例7、8的阻尼复合材料。当可交联聚合物可交联双键过少,交联程度不足时,也不利于阻尼效果的提高,阻尼模量和损耗因子也一定程度降低。It can be seen from the test results of Table 3 and Table 4 that, compared with the damping composite materials of Examples 1-8, in the polymer composite material system used, the sulfur crosslinking system can realize the interpenetrating double network structure of the gel network-entanglement network, improve the damping performance of the material, such as the damping composite materials of Comparative Examples 1, 2, and 5, but the corresponding loss modulus is seriously reduced. When the content of the non-crosslinkable polymer is too high or too low, the damping performance and strength of the material cannot be balanced, and the comprehensive performance is poor. When the content of the non-crosslinkable component is too low, the damping effect of the material is low, such as the damping composite materials of Comparative Examples 3, 5, and 6; when the non-crosslinkable component is too high, the material strength is reduced compared with the damping composite materials of Examples 1-8, such as the damping composite materials of Comparative Examples 7 and 8. When the crosslinkable double bonds of the crosslinkable polymer are too few and the degree of crosslinking is insufficient, it is not conducive to the improvement of the damping effect, and the damping modulus and loss factor are also reduced to a certain extent.

以上所述实施例的各技术特征可以进行任意的组合,本说明书为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述。然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。而且,以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, this specification does not describe all possible combinations of the technical features in the above-mentioned embodiments. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. Moreover, the above-mentioned embodiments only express several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as a limitation on the scope of the invention patent.

应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims (10)

一种阻尼复合材料,其特征在于,按质量份数计,所述阻尼复合材料包括如下组分:可交联聚合物50-80份,不可交联聚合物20-50份,补强剂20-60份,操作油5-30份,抗老化剂0.2-3份,硫化体系4-10份;A damping composite material, characterized in that, by weight, the damping composite material comprises the following components: 50-80 parts of a cross-linkable polymer, 20-50 parts of a non-cross-linkable polymer, 20-60 parts of a reinforcing agent, 5-30 parts of an operating oil, 0.2-3 parts of an anti-aging agent, and 4-10 parts of a vulcanization system; 所述可交联聚合物采用牌号为Therban LT 1757的部分氢化丁腈橡胶,所述不可交联聚合物采用牌号为Therban LT 1707的完全氢化丁腈橡胶;所述硫化体系为硫磺硫化体系,所述硫磺硫化体系为硫化促进剂、硫化活性剂以及硫磺。The cross-linkable polymer is a partially hydrogenated nitrile rubber with a brand name Therban LT 1757, and the non-cross-linkable polymer is a fully hydrogenated nitrile rubber with a brand name Therban LT 1707; the vulcanization system is a sulfur vulcanization system, and the sulfur vulcanization system includes a vulcanization accelerator, a vulcanization activator and sulfur. 根据权利要求1所述的阻尼复合材料,其特征在于,所述补强剂包括炭黑、白炭黑、滑石粉和云母粉中的一种以上。The damping composite material according to claim 1, characterized in that the reinforcing agent comprises one or more of carbon black, white carbon black, talcum powder and mica powder. 根据权利要求1所述的阻尼复合材料,其特征在于,所述操作油包括石蜡油和邻苯二甲酸二辛酯中的一种以上。The damping composite material according to claim 1, characterized in that the operating oil comprises one or more of paraffin oil and dioctyl phthalate. 根据权利要求1所述的阻尼复合材料,其特征在于,所述抗老化剂包括受阻酚抗氧剂、亚磷酸酯类抗氧剂以及受阻胺类抗氧剂中的一种或一种以上的复合抗氧剂。The damping composite material according to claim 1 is characterized in that the anti-aging agent comprises one or more composite antioxidants selected from the group consisting of hindered phenol antioxidants, phosphite antioxidants and hindered amine antioxidants. 根据权利要求1所述的阻尼复合材料,其特征在于,所述硫化促进剂包括N-叔丁基-2-苯并噻唑次磺酰胺以及2-巯基苯并噻唑中的一种以上。The damping composite material according to claim 1, characterized in that the vulcanization accelerator includes one or more of N-tert-butyl-2-benzothiazole sulfenamide and 2-mercaptobenzothiazole. 根据权利要求1所述的阻尼复合材料,其特征在于,所述硫化活性剂为氧化锌和硬脂酸混合物。The damping composite material according to claim 1, characterized in that the vulcanization activator is a mixture of zinc oxide and stearic acid. 根据权利要求1所述的阻尼复合材料,其特征在于,所述部 分氢化丁腈橡胶的门尼黏度为70MU,丙烯腈含量为17wt%,不饱和度为5.5%。The damping composite material according to claim 1, characterized in that the part The Mooney viscosity of the hydrogenated nitrile rubber is 70MU, the acrylonitrile content is 17wt%, and the unsaturation degree is 5.5%. 根据权利要求1所述的阻尼复合材料,其特征在于,所述完全氢化丁腈橡胶的门尼黏度为74MU,丙烯腈含量为17wt%,不饱和度小于1%。The damping composite material according to claim 1, characterized in that the Mooney viscosity of the fully hydrogenated nitrile rubber is 74MU, the acrylonitrile content is 17wt%, and the unsaturation is less than 1%. 权利要求1-8任一所述的阻尼复合材料的制备方法,其特征在于,包括如下步骤:The method for preparing the damping composite material according to any one of claims 1 to 8 is characterized by comprising the following steps: S1、将所述可交联聚合物、所述不可交联聚合物以及所述抗老化剂混合均匀;S1, mixing the cross-linkable polymer, the non-cross-linkable polymer and the anti-aging agent uniformly; S2、加入所述补强剂,混合均匀;S2, adding the reinforcing agent and mixing evenly; S3、加入所述操作油,混合均匀;S3, adding the operating oil and mixing evenly; S4、加入所述硫化体系,混合均匀,硫化,获得所述阻尼复合材料。S4, adding the vulcanization system, mixing evenly, and vulcanizing to obtain the damping composite material. 根据权利要求9所述的阻尼复合材料的制备方法,其特征在于,S1、S3中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合5分钟;The method for preparing a damping composite material according to claim 9, characterized in that the mixing described in S1 and S3 is mixing at 60-80 rpm for 5 minutes at 40-70° C. in an internal mixer; 和/或,S2中所述的混合为在密炼机中40-70℃条件下以60-80rpm混合3分钟;And/or, the mixing in S2 is mixing at 60-80 rpm for 3 minutes at 40-70° C. in an internal mixer; 和/或,S4中所述的混合在开炼机中60℃条件下以60-80rpm混合2-5分钟。 And/or, the mixing described in S4 is carried out in an open mill at 60° C. and 60-80 rpm for 2-5 minutes.
PCT/CN2024/104855 2023-07-28 2024-07-11 Composite damping system, and composite damping material and preparation method therefor Pending WO2025026025A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202310940467.3 2023-07-28
CN202310940467.3A CN116656017B (en) 2023-07-28 2023-07-28 Damping composite system, damping composite material and preparation method of damping composite material

Publications (1)

Publication Number Publication Date
WO2025026025A1 true WO2025026025A1 (en) 2025-02-06

Family

ID=87712178

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2024/104855 Pending WO2025026025A1 (en) 2023-07-28 2024-07-11 Composite damping system, and composite damping material and preparation method therefor

Country Status (2)

Country Link
CN (1) CN116656017B (en)
WO (1) WO2025026025A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120574443A (en) * 2025-08-05 2025-09-02 歌尔股份有限公司 Diaphragm for sound-generating device, sound-generating device, and electronic device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116656017B (en) * 2023-07-28 2023-10-20 广东粤港澳大湾区黄埔材料研究院 Damping composite system, damping composite material and preparation method of damping composite material

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49117539A (en) * 1973-02-20 1974-11-09
US20020077424A1 (en) * 2000-08-22 2002-06-20 Hans Magg Mixtures of olefin polymers and nitrile rubbers
CN101357969A (en) * 2008-10-07 2009-02-04 中国航空工业第一集团公司北京航空材料研究院 Hydrogenated nitrile rubber/polyalkylacrylate interpenetrating polymer network damping material and preparation method thereof
CN101717531A (en) * 2009-11-25 2010-06-02 青岛开世密封工业有限公司 Sealing sleeve for locomotive damper and preparation method thereof
US20190031871A1 (en) * 2016-03-29 2019-01-31 Toyoda Gosei Co., Ltd. Rubber, seal component, and hose
CN115960400A (en) * 2023-02-23 2023-04-14 广东鑫辉科技股份有限公司 Nitrile-butadiene rubber-based damping composite material and preparation method and application thereof
CN116656017A (en) * 2023-07-28 2023-08-29 广东粤港澳大湾区黄埔材料研究院 Damping composite system, damping composite material and preparation method of damping composite material

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2436742A1 (en) * 2003-06-26 2004-12-26 Bayer Inc. Polymer blends comprising nitrile rubber
CN114621530B (en) * 2022-03-30 2023-05-02 中国第一汽车股份有限公司 Ethylene propylene rubber rectangular sealing ring for automobile brake calipers and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49117539A (en) * 1973-02-20 1974-11-09
US20020077424A1 (en) * 2000-08-22 2002-06-20 Hans Magg Mixtures of olefin polymers and nitrile rubbers
CN101357969A (en) * 2008-10-07 2009-02-04 中国航空工业第一集团公司北京航空材料研究院 Hydrogenated nitrile rubber/polyalkylacrylate interpenetrating polymer network damping material and preparation method thereof
CN101717531A (en) * 2009-11-25 2010-06-02 青岛开世密封工业有限公司 Sealing sleeve for locomotive damper and preparation method thereof
US20190031871A1 (en) * 2016-03-29 2019-01-31 Toyoda Gosei Co., Ltd. Rubber, seal component, and hose
CN115960400A (en) * 2023-02-23 2023-04-14 广东鑫辉科技股份有限公司 Nitrile-butadiene rubber-based damping composite material and preparation method and application thereof
CN116656017A (en) * 2023-07-28 2023-08-29 广东粤港澳大湾区黄埔材料研究院 Damping composite system, damping composite material and preparation method of damping composite material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张小虎, 陈新厂, 李金波, 朱治文, 何和智: "丁基橡胶/聚异丁烯交联体系的黏弹行为", GAOFENZI-CAILIAO-KEXUE-YU-GONGCHENG = POLYMER MATERIALS SCIENCE AND ENGINEERING, CHENGDU KEJI DAXUE GAOFENZI YANJIUSUO, CN, vol. 39, no. 5, 1 May 2023 (2023-05-01), CN , pages 77 - 83, XP093272789, ISSN: 1000-7555, DOI: 10.16865/j.cnki.1000-7555.2023.0108 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120574443A (en) * 2025-08-05 2025-09-02 歌尔股份有限公司 Diaphragm for sound-generating device, sound-generating device, and electronic device

Also Published As

Publication number Publication date
CN116656017A (en) 2023-08-29
CN116656017B (en) 2023-10-20

Similar Documents

Publication Publication Date Title
WO2025026025A1 (en) Composite damping system, and composite damping material and preparation method therefor
CN103834173B (en) Silicon rubber and its preparation method
Liu et al. Dispersion, thermal and mechanical properties of polypropylene/magnesium hydroxide nanocomposites compatibilized by SEBS-g-MA
CN105924972A (en) Silicone rubber/polyurethane thermoplastic vulcanized rubber and preparing method thereof
WO2019167889A1 (en) Tire rubber composition
CN102532673B (en) A kind of reinforcing method of ethylene-vinyl acetate copolymer
CN108610562B (en) Low-pressure-change high-temperature-resistant ethylene propylene rubber material and preparation method thereof
JP2011178876A (en) Vibration-proof rubber composition and vibration-proof rubber
CN105694224A (en) Heat-resistant thermoplastic elastomer and preparation method thereof
CN110591175B (en) A kind of non-filled rubber composition with high mechanical properties and low hysteresis loss and preparation method thereof
CN111154265A (en) Silicone rubber/polybutylene succinate non-petroleum-based thermoplastic vulcanized rubber and preparation method thereof
WO2025081921A1 (en) Low-temperature-resistant and anti-crystallization cis-polybutadiene rubber composition and preparation method therefor, and rubber sealing article
CN106543510A (en) A kind of high-damping rubber material and preparation method thereof
JP5810687B2 (en) Anti-vibration rubber composition and anti-vibration rubber
CN112210216A (en) High-damping phenyl silicone rubber and preparation method and application thereof
CN105061828B (en) A kind of polymer-matrix electric conduction elastomer and preparation method thereof
CN103497460A (en) Fluororubber/ N,N'-m-phenylene bismaleimide composite
CN107857944A (en) A kind of automobile using urea conducting tube elastomeric material and preparation method thereof
CN103012875B (en) Trans-polyisoprene/polypropylene thermoplastic vulcanized rubber
CN116199968A (en) A kind of weak conductive polypropylene composite material and preparation method thereof
JP3488860B2 (en) Damping material
CN108164913B (en) ABS/silicone rubber dynamic vulcanization method
CN115232375B (en) Syndiotactic 1,2-polybutadiene resin and butadiene rubber modified reinforcing material and preparation method thereof
CN115651344B (en) Toughened epoxy resin-based composition modified thermoplastic elastomer and preparation method thereof
CN118290946A (en) A kind of quick vulcanization molding cable silicone rubber and preparation method thereof

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 24847984

Country of ref document: EP

Kind code of ref document: A1