WO2025024623A1 - Lubricating composition with phenolic antioxidant, calcium salicylate detergent, and low active sulfur - Google Patents
Lubricating composition with phenolic antioxidant, calcium salicylate detergent, and low active sulfur Download PDFInfo
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- WO2025024623A1 WO2025024623A1 PCT/US2024/039471 US2024039471W WO2025024623A1 WO 2025024623 A1 WO2025024623 A1 WO 2025024623A1 US 2024039471 W US2024039471 W US 2024039471W WO 2025024623 A1 WO2025024623 A1 WO 2025024623A1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/08—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
- C10M2207/262—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/24—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
- C10M2215/28—Amides; Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
- C10M2219/022—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of hydrocarbons, e.g. olefines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
- C10N2030/44—Boron free or low content boron compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/52—Base number [TBN]
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
Definitions
- the exemplary embodiment relates to lubricating compositions and finds particular application in connection with a lubricating composition containing a phenolic antioxidant, a detergent including a calcium salicylate, and a sulfurized organic compound that is low in active sulfur.
- the lubricating composition provides improved oxidative stability and corrosion performance of the lubricating oil when used in an engine.
- Ashless additives additives that produce little or no ash when burnt are often used in engine oil formulations to provide performance properties, such as antioxidancy.
- Basic ashless additives such as amines
- antioxidants are frequently employed as antioxidants.
- hydrocarbyl substituted diphenylamines such as octyl diphenylamine, di-octyl diphenylamine, and dinonyl diphenylamine, have been used. See, for example, U.S. Pat. No. 10,800,992 B2, for LUBRICANT COMPOSITIONS FOR DIRECT INJECTION ENGINE, by Mosier, et al., which describes a lubricant composition which may include a diarylamine antioxidant, such as di-octyl diphenylamine.
- Substituted diphenylamine (SDPA) antioxidants are known for their ability to inhibit oxidation of engine oils. They are widely used in heavy duty engine oil applications, where oxidation stability is key for reducing deposits, sludge, and varnish formation, for controlling viscosity increase and therefore maintaining optimum engine operation. In practice, however, hydrocarbyl substituted diphenylamines can be detrimental for corrosion and deposit testing. [0004] There have been attempts to replace substituted diphenylamines with similar compounds, such as polymeric diphenylamines. For example, U.S. Pub. No.
- U.S. Pub. No. 20130281334A1 published October 24, 2013, for MARINE ENGINE LUBRICATION, by Dodd, et al., describes a marine engine lubricating oil composition having a TBN in the range of 20 to 60 mg KOH/g, which includes 40 to 90 mmol of calcium alkyl salicylate per kg of the composition, and a polyalkenyl-substituted carboxylic acid anhydride, in which the polyalkenyl group is derived from a polyalkene having a number average molecular weight Mn of from 200 to 3,000.
- TBN in the range of 20 to 60 mg KOH/g
- the polyalkenyl-substituted carboxylic acid anhydride in which the polyalkenyl group is derived from a polyalkene having a number average molecular weight Mn of from 200 to 3,000.
- a lubricating composition includes an oil of lubricating viscosity, a phenolic antioxidant, a sulfurized organic compound, a succinimide dispersant that is at least substantially free of boron, and a detergent comprising an alkaline earth metal salicylate.
- the lubricating composition may be at least substantially free of substituted diphenylamine (SDPA) antioxidants.
- SDPA substituted diphenylamine
- the lubricating composition may be at least substantially free of aminic antioxidants.
- the phenolic antioxidant may be at least 0.1 wt. %, or at least 0.5 wt.
- the phenolic antioxidant may be no more than 8 wt. % of the lubricating composition, or no more than 6 wt. %, or no more than 5 wt. %, or no more than 4 wt. % or no more than 3 wt. % of the lubricating composition.
- the phenolic antioxidant may be selected from a hindered phenol, a hindered alkyl phenol ester, a hindered alkoxy phenol, a hindered phenol acetate, a hindered bisphenol, a polyphenol, a 4-tert-butylphenol- formaldehyde condensate, a 4-tert-butylphenol-acetaldehyde condensate, and mixtures thereof.
- the phenolic antioxidant may be selected from a mixture of C7-C9 branched alkyl esters of 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy- benzenepropanoic acid; a C4 alkyl ester of 3,5-bis(1,1-dimethyl-ethyl)-4- hydroxy-benzenepropanoic acid, 2,2'-thiodiethylene bis[3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate]; and mixtures thereof.
- the detergent may comprise a calcium salicylate or a salt thereof. 4777-01 [0019]
- the detergent may provide the lubricating composition with at least 0.04 wt.
- the lubricating composition may include at least 0.1 wt.%, or at least 0.12 wt. %, or at least 0.15 wt. % and/or no more than 0.3 wt. % calcium (Ca).
- the total amount of calcium in the lubricating composition is determined by inductively coupled plasma atomic emission spectrometry in accordance with ASTM D4951-14(2019), “Standard Test Method for Determination of Additive Elements in Lubricating Oils by Inductively Coupled Plasma Atomic Emission Spectrometry,” hereinafter, ASTM D4951.
- the alkaline earth metal salicylate and the lubricating composition may be at least substantially free of magnesium.
- the lubricating composition may contain no more than 0.01 wt. % magnesium.
- the lubricating composition may include at least 15, or at least 17, or at least 20, or at least 22 millimoles of the alkaline earth metal detergent per kilogram of the lubricating composition.
- the lubricating composition may include no more than 35, or no more than 32, or no more than 30, or no more than 25 millimoles of the alkaline earth metal detergent per kilogram of the lubricating composition.
- the sulfurized organic compound may have an active sulfur content of no more than 8 wt. %, or no more than 6 wt. %, or no more than 4.0 wt. %, or no more than 3.5 wt. %, or no more than 3 wt. %.
- the sulfurized organic compound may provide the lubricating composition with at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt.
- the sulfurized organic compound may be at least 0.1 wt. %, or at least 0.15 wt. % or at least 0.2 wt. % of the lubricating composition.
- the sulfurized organic compound may be up to 1 wt. %, or up to 0.8 wt. % or up to 0.6 wt. %, or up to 0.5 wt. % of the lubricating composition.
- Active sulfur may account for no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt.
- the sulfurized organic compound may have a total sulfur content of at least 0.1 wt. %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or no more than 18 wt. %, or no more than 15 wt. %, or no more than 14.0 wt. %, or no more than 12.0 wt. %, or no more than 5 wt.
- the active sulfur may account for no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt. %, or no more than 19 wt., or at least 1 wt. %, or at least 1.5 wt. % of the total sulfur in the sulfurized organic compound.
- the sulfurized organic compound may provide at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt. %, or up to 0.12 wt.%, or up to 0.09 wt. % sulfur in the lubricating composition.
- the sulfurized organic compound may provide no more than 0.02 wt.
- the sulfurized organic compound may be at least 0.1 wt. %, or at least 0.15 wt. % or at least 0.2 wt. % of the lubricating composition.
- the sulfurized organic compound may be up to 1 wt. %, or up to 0.8 wt. % or up to 0.6 wt. %, or up to 0.5 wt.
- the sulfurized organic compound may be selected from an oligomeric polysulfide, an alkyl polysulfide, a sulfurized ester, a sulfurized cycloaliphatic dialkylester, a sulfurized cycloaliphatic dialkenyl ester, and mixtures thereof.
- the sulfurized organic compound may be selected from an oligomeric polysulfide of Formula I: R 1 ⁇ Sx ⁇ [(C(R')vH2-v)n ⁇ Sx]p ⁇ R 2 Formula I, where R 1 and R 2 are each independently a C2-C20 alkyl, e.g., a C3 or C4 or higher alkyl, or a C16 or lower alkyl; each R' is independently a C1- C20 alkyl, or a C6 or lower alkyl; each n is independently at least 1, or at least 4777-01 2, or up to 8, e.g., 3-5, such as 3 or 4; p is independently at least 1, or at least 2, or up to 8; each v is from 0-2, e.g., v is 0; and each x is independently at least 1.
- R 1 and R 2 are each independently a C2-C20 alkyl, e.g., a C3 or C4 or higher alkyl, or a C16 or
- the oligomeric polysulfide or mixture thereof may have a total sulfur content of at least 5 wt. % and/or up to 45 wt. % and an active sulfur content of at least 0.5 wt. % and/or up to 10 wt. %.
- the sulfurized organic compound may include an alkyl polysulfide or mixture thereof.
- the alkyl polysulfide may be of Formula II: R 1 ⁇ Sx ⁇ R 2 , where R 1 and R 2 are each independently a C2-C20 alkyl, or a C3-C8 alkyl, such as a C4 alkyl; and each x is independently at least 1.
- the alkyl polysulfide or mixture thereof may have a total sulfur content of at least 5 wt. % and/or up to 20 wt. %, and an active sulfur content of at least 0.5 wt. % and/or up to 45 wt. %.
- the sulfurized organic compound may include a sulfurized fatty acid ester of an aliphatic alcohol.
- the sulfurized fatty acid ester of an aliphatic alcohol may include a sulfurized triglyceride.
- R 3 , R 4 , and R 5 are each independently a C8 or higher alkyl or alkenyl group, or a C10 or higher alkyl or alkenyl group, or up to a C30 or up to a C24 alkyl or alkenyl group; and wherein at least one of R 3 , R 4 , and R 5 is linked to a sulfur atom of a sulfur-containing moiety, intermediate ends of the alkyl group.
- the sulfurized triglyceride or mixture thereof may have a total sulfur content of at least 5 wt. % and/or up to 15 wt. % and an active sulfur content of less than 5 wt. %.
- the sulfurized triglyceride or mixture thereof may be a sulfurized triglyceride of the general form shown in Formula IV: Formula IV, where R 6 is a C4 or higher, or a C6, or higher, or a C8 or higher, or a C10 or higher, or up to a C50, linear or branched alkyl or alkenyl group; each of R 7 , R 8 , R 9 , R 10 , R 11 , and R 12 is independently a C2 to C8 alkyl or alkenyl group; and each x is independently at least 1.
- the sulfurized triglyceride of Formula (IV) may have a total sulfur content according to ASTM D1552 of at least 5 wt.
- the sulfurized triglyceride of Formula (IV) may have an active sulfur content according to ASTM D1662 of less than 5 wt. %, or less than 4 wt. %, or at least 3 wt. %.
- the sulfurized organic compound may include at least one of a cycloaliphatic dialkylester and a cycloaliphatic dialkenyl ester.
- the at least one of the cycloaliphatic dialkylester and the cycloaliphatic dialkenyl ester may have the general structure of Formula V: , Formula V, 4777-01 where each of R 13 and R 14 is independently a C2 or higher alkyl or alkenyl group; and x is at least 1.
- the at least one of the cycloaliphatic dialkylester and the cycloaliphatic dialkenyl ester may have a total sulfur content of at least 5 wt. % and/or up to 15 wt. %, and an active sulfur content of at least 1 wt. % and/or up to 5 wt. %.
- the succinimide dispersant may be at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or up to 7.0 wt. %, or up to 6.0 wt. of the lubricating composition. [0051] The succinimide dispersant may provide no more than 0.1 wt. % nitrogen to the lubricating composition. [0052] The oil of lubricating viscosity may be at least 70 wt. % of the lubricating composition, or up to 94 wt. % of the lubricating composition.
- the lubricating composition may further include at least one of an antiwear agent, a corrosion inhibitor, a viscosity modifier, a pour point depressant, an antifoam agent, an extreme pressure agent, a friction modifier, and combinations thereof.
- the antiwear agent may provide the lubricating composition with 300 - 850 ppm phosphorus by weight, based upon a total weight of the lubricating composition.
- the viscosity modifier may include a dispersant viscosity modifier which includes at least one of: a reaction product of an olefin polymer including a carboxylic acid functionality with 3-nitroaniline; and an amine functionalized aromatic maleic anhydride-styrene copolymer.
- the dispersant viscosity modifier may be at least 0.01 wt. %, or at least 0.1 wt. %, or at least 2 wt. %, or no more than 8 wt. %, or no more than 7 wt. % of the lubricating composition.
- the viscosity modifier may include at least one of a hydrogenated styrene-b-butadiene copolymer resin viscosity modifier and an olefin copolymer resin viscosity modifier.
- molybdenum may be no more than 800 ppm, or no more than 400 ppm, or no more than 150 ppm, or no more 4777-01 than 100 ppm, or no more than 80 ppm, or no more than 50 ppm, or no more than 20 ppm, based upon a total weight of the lubricating composition.
- the TBN of the lubricating composition as determined according to ASTM D2896-21, “Standard Test Method For Base Number Of Petroleum Products By Potentiometric Perchloric Acid Titration,” may be no more than 10, or no more than 9, or no more than 8.
- the lubricating composition may be free of polyisobutylene succinic anhydride (PIBSA).
- PIBSA polyisobutylene succinic anhydride
- the lubricating composition may have an Oxidation Induction Time, as determined according to CEC L-85-99, “Oxidative Stability of Lubricants by PDSC (Pressure Differential Scanning Calorimetry),” of at least 120 minutes, or at least 130 minutes, or at least 135 minutes.
- the lubricating composition in accordance with any of the aspects described above may be used for lubricating an engine, such as an internal combustion engine or a heavy-duty diesel engine.
- a method for improving oxidative stability in an engine may include supplying the lubricating composition in any of the aspects described above to the engine.
- the oxidation induction time of the lubricating composition as determined according to CEC L-85-99 may be at least 65 minutes.
- a lubricating composition includes an oil of lubricating viscosity; a sulfurized organic compound sufficient to provide, in the lubricating composition, at least 0.1 wt. % sulfur; at least 0.1 wt. % of a phenolic antioxidant; at least 0.1 wt.
- % of a succinimide dispersant which is at least substantially free of boron a succinimide dispersant which is at least substantially free of boron
- a calcium salicylate detergent present in sufficient amount to provide the lubricating composition with at least 0.02 wt. % Ca, or at least 0.04 wt. %, or at least 0.1 wt. %, or up to 0.3 wt. % or up to 0.2 wt.%, or up to 0.15 wt. % Ca.
- the lubricating composition contains no more than 0.04 wt. % of active sulfur and no more than 0.01 wt. % magnesium.
- a method for improving oxidative stability of a lubricating oil in an engine includes supplying the lubricating composition described above to the engine.
- DETAILED DESCRIPTION [0067] Aspects of the exemplary embodiment relate to a lubricating composition and to a method of lubricating a mechanical device. The composition provides improved oxidative stability of a lubricating oil in the mechanical device while minimizing corrosion of conductive metals.
- TBN is measured according to ASTM D2896-21, “Standard Test Method for Base Number of Petroleum Products by Potentiometric Perchloric Acid Titration,” ASTM International, West Conshohocken, PA, 2015, hereinafter, D2896.
- the exemplary lubricating composition has a TBN of at least 5, or at least 7.
- the TBN may be no more than 10, or no more than 9, or no more than 8.
- the succinimide dispersant may contribute to the overall TBN of the lubricating composition.
- the succinimide dispersant may have a TBN of at least 12, or at least 15, or up to 20.
- An exemplary lubricating composition includes: a) an oil of lubricating viscosity; b) a phenolic antioxidant, i.e., one or more phenolic antioxidants; c) a succinimide dispersant, i.e., one or more succinimide dispersants; d) a detergent, i.e., one or more detergents, including an alkaline earth metal salt of salicylic acid; e) a sulfurized organic compound, i.e., one or more sulfurized organic compounds, the sulfurized organic compound selected to provide the lubricating composition with a low active sulfur content; and f) optionally, one or more other performance additives, such as an antiwear agent, a corrosion inhibitor, a viscosity modifier, a pour point depressant, an antifoam agent, an extreme pressure agent, a friction modifier, a viscosity modifier, and/or a combination thereof.
- a phenolic antioxidant i.e., one or more phenol
- the exemplary succinimide dispersant(s), and the lubricating composition as a whole, is/are at least substantially free of boron, or boron- free.
- substantially free of boron means that the lubricating composition includes no more than 50 ppm of boron, by weight, e.g., no more than 25 ppm of boron, by weight.
- the lubricating composition may include no more than 15 ppm boron, by weight, or no more than 10 ppm boron, by weight, or no more than 5 ppm boron, by weight, or as little as 0 ppm, by weight of boron (i.e., an undetectable amount). In the exemplary embodiment, this may be achieved using succinimide dispersant(s) that are non-borated.
- the wt. % boron can be estimated, theoretically, based on the amount(s) of boron known to be present in each of the components of the lubricating composition.
- the amount can be accurately determined spectroscopically according to ASTM D4951-09, “Standard Test Method for Determination of Additive Elements in Lubricating Oils by Inductively Coupled Plasma Atomic Emission Spectrometry.”
- the total amount of magnesium (Mg) in the lubricating composition may be determined by atomic absorption in accordance with ASTM D4628- 16, “Standard Test Method for Analysis of Barium, Calcium, Magnesium, and Zinc in Unused Lubricating Oils by Atomic Absorption Spectrometry,” and may be no more than 0.02 wt. %, or 0.01 wt. %, or no more than 0.005 wt.
- the total nitrogen content of the lubricating composition can be determined according to ASTM D3228-20, “Standard Test Method for Total Nitrogen in Lubricating Oils and Fuel Oils by Modified Kjeldahl Method,” and may be at least 0.05 wt. %, or at least 0.07 wt. %, or up to 0.2 wt. %, or up to 0.15 wt.%.
- the lubricating composition may have a kinematic viscosity at 100°C (KV_100) of at least 2 cSt (or mm 2 /s), or at least 10 cSt, or at least 12 cSt, or up to 25 cSt, or up to 20 cSt, as measured by ASTM D445-21e1, “Standard Test Method for Kinematic Viscosity of Transparent and Opaque 4777-01 Liquids (and Calculation of Dynamic Viscosity)”, hereinafter, “D445”.
- the lubricating composition may be liquid, i.e., not a gel or semi-solid, at ambient temperatures (15-30°C).
- the lubricating composition comprises an oil of lubricating viscosity.
- suitable oils include natural and synthetic oils, oil derived from hydrocracking, hydrogenation, and hydrofinishing, unrefined, refined, re-refined oils or mixtures thereof.
- Oils of lubricating viscosity may also be defined as specified in April 2008 version of “Appendix E - API Base Oil Interchangeability Guidelines for Passenger Car Motor Oils and Diesel Engine Oils”, section 1.3 Sub-heading 1.3. “Base Stock Categories”. The API Guidelines are also summarized in U.S. Pat. No. 7,285,516.
- the five base oil groups are as follows: Group I (sulfur content >0.03 wt. %, and/or ⁇ 90 wt. % saturates, viscosity index 80- 120); Group II (sulfur content ⁇ 0.03 wt. %, and >90 wt. % saturates, viscosity index 80-120); Group III (sulfur content ⁇ 0.03 wt. %, and >90 wt. % saturates, viscosity index >120); Group IV (all polyalphaolefins (PAOs)); and Group V (all others not included in Groups I, II, III, or IV).
- Group I sulfur content >0.03 wt. %, and/or ⁇ 90 wt. % saturates, viscosity index 80- 120
- Group II sulfur content ⁇ 0.03 wt. %, and >90 wt. % saturates, viscosity index 80-120
- the exemplary oil of lubricating viscosity includes an API Group I, Group II, Group III, Group IV, Group V oil, or mixtures thereof.
- the oil of lubricating viscosity is an API Group I, Group II, Group III, or Group IV oil, or mixtures thereof.
- the oil of lubricating viscosity is an API Group I, Group II, or Group III oil, or mixture thereof.
- the oil of lubricating viscosity may be an API Group II, Group III mineral oil, a Group IV synthetic oil, or mixture thereof. In some embodiments, at least 5 wt. %, or at least 10 wt.%, or at least 20 wt.%, or at least 40 wt.
- % of the lubricating composition is a polyalphaolefin (Group IV).
- Other groups have defined, from which the oil of lubricating viscosity may be selected, including API Group II+ base oils, which refers to a Group II base oil having a viscosity index ⁇ 110 and less than 120, and API Group III+ base oil, having a viscosity index ⁇ 130, as described in SAE publication “Design Practice: Passenger Car 4777-01 Automatic Transmissions,” fourth Edition, AE-29, 2012, pages 12-9.
- a Group II and/or Group III base oil is used.
- Synthetic oils may also be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer-Tropsch hydrocarbons or waxes. Oils may be prepared by a Fischer-Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid procedures.
- Unrefined oils are those obtained directly from a natural or synthetic source generally without (or with little) further purification treatment.
- Refined oils are similar to the unrefined oils except they have been further treated in one or more purification steps to improve one or more properties. Purification techniques are known in the art and include solvent extraction, secondary distillation, acid or base extraction, filtration, percolation and the like.
- Re-refined oils are also known as reclaimed or reprocessed oils, and are obtained by processes similar to those used to obtain refined oils and often are additionally processed by techniques directed to removal of spent additives and oil breakdown products.
- Natural oils include animal oils, vegetable oils (e.g., castor oil), mineral lubricating oils such as liquid petroleum oils and solvent-treated or acid-treated mineral lubricating oils of the paraffinic, naphthenic or mixed paraffinic-naphthenic types and oils derived from coal or shale or mixtures thereof.
- Example animal and vegetable oils include long chain fatty acid esters, such as linseed oil, sunflower oil, sesame seed oil, beef tallow oil, lard oil, palm oil, castor oil, cottonseed oil, corn oil, peanut oil, soybean oil, olive oil, whale oil, menhaden oil, sardine oil, coconut oil, palm kernel oil, babassu oil, rapeseed oil, and soya oil.
- Synthetic oils may be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer-Tropsch hydrocarbons or waxes. In one embodiment oils may be prepared by a Fischer-Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid oils.
- Exemplary synthetic 4777-01 oils include hydrocarbon oils, such as poly-alpha olefins, synthetic esters and polyesters, poly-acrylates and poly-methacrylates, liquid esters of phosphorus-containing acids, and polymeric tetrahydrofurans.
- hydrocarbon oils such as poly-alpha olefins, synthetic esters and polyesters, poly-acrylates and poly-methacrylates, liquid esters of phosphorus-containing acids, and polymeric tetrahydrofurans.
- Example synthetic esters include esters of a dicarboxylic acid (e.g., selected from phthalic acid, succinic acid, alkyl succinic acids, alkenyl succinic acids, maleic acid, azelaic acid, suberic acid, sebacic acid, fumaric acid, adipic acid, linoleic acid dimer, malonic acid, alkyl malonic acids, and alkenyl malonic acids) with an alcohol (e.g., selected from butyl alcohol, hexyl alcohol, dodecyl alcohol, 2-ethylhexyl alcohol, ethylene glycol, diethylene glycol monoether, and propylene glycol).
- a dicarboxylic acid e.g., selected from phthalic acid, succinic acid, alkyl succinic acids, alkenyl succinic acids, maleic acid, azelaic acid, suberic acid, sebacic acid, fumaric acid, adipic acid, lino
- esters include dibutyl adipate, di(2-ethylhexyl) sebacate, di-n-hexyl fumarate, dioctyl sebacate, diisooctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, dieicosyl sebacate, the 2-ethylhexyl diester of linoleic acid dimer, and the complex ester formed by reacting one mole of sebacic acid with two moles of tetraethylene glycol and two moles of 2-ethylhexanoic acid.
- Esters particularly useful as synthetic oils include those made from C 5 to C 12 monocarboxylic acids and polyols and from polyol ethers such as neopentyl glycol, trimethylolpropane, pentaerythritol, dipentaerythritol, and tripentaerythritol. Esters can also be monoesters, such as are available under the trade name Priolube 1976TM (C 18 -alkyl ⁇ COO ⁇ C 20 -alkyl). Synthetic esters useful herein may have a KV_100 (according to D445) of 2.5 mm 2 /s to 30 mm 2 /s.
- Exemplary synthetic hydrocarbon oils include polymerized and interpolymerized olefins (e.g., polybutylenes, polypropylenes, propylene- isobutylene copolymers); poly(1-hexenes), poly(1-octenes), poly(1-decenes), and mixtures thereof; alkyl-benzenes (e.g.
- dodecylbenzenes tetradecylbenzenes, dinonylbenzenes, di-(2-ethylhexyl)-benzenes); polyphenyls (e.g., biphenyls, terphenyls, alkylated polyphenyls); diphenyl alkanes, alkylated diphenyl alkanes, alkylated diphenyl ethers and alkylated diphenyl sulfides and the derivatives, analogs and homologs thereof or mixtures thereof. 4777-01 [0085] Mixtures of such oils are contemplated, such as a mixture of Group II and Group III base oils, or a mixture of Group III and Group IV base oils.
- the oil of lubricating viscosity may have a kinematic viscosity at 100 °C (KV_100), determined according to D445, of at least 1.8 cSt, or at least 4 cSt, depending on the desired SAE grade of the lubricating composition.
- This viscosity can be obtained by a mixture of base oils, for example containing mineral bases of Group I such as Neutral Solvent (for example 500 NS or 600 NS) and Bright Stock bases. Any other combination of mineral or synthetic bases or bases of vegetable origin having, in mixture with the additives, a viscosity compatible with the desired SAE grade can be used.
- the amount of the oil of lubricating viscosity present may be typically the balance remaining after subtracting from 100 wt. % the sum of the amount of the additives as described herein above, and any other performance additives.
- the lubricating composition may be in the form of a concentrate and/or a fully formulated lubricant.
- a ratio of the components of the lubricating composition (other than the oil of lubricating viscosity) to the oil of lubricating viscosity may be from 20:80 to 90:10 by weight, or from 40:60 to 80:20 by weight. If the lubricating composition is in the form of a finished lubricating composition, a ratio of the components of the lubricating composition (other than the oil of lubricating viscosity) to the oil of lubricating viscosity may be from 1:99 to 30:70 by weight, or from 5:95 to 20:80 by weight.
- the oil of lubricating viscosity (including diluent oil and oil present as a result of additives in the composition) is at least 20 wt. %, or at least 40 wt. %, or at least 60 wt. %, or at least 70 wt.%, or at least 80 wt. %, or at least 82 wt. %, or up to 96 wt. %, or up to 94 wt. %, or up to 92 wt. %, or up to 90 wt. % of the lubricating composition.
- the phenolic antioxidant may be present in the lubricating composition at a total concentration of at least 0.1 wt. %, or at least 0.5 wt. 4777-01 %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or up to 8 wt. %, or up to 6 wt. %, or up to 5 wt. %, or up to 4 wt. %, or up to 3 wt. % of the lubricating composition.
- Exemplary phenolic antioxidants include hindered phenols, including hindered phenol esters, such as phenol alkyl esters, hindered phenol acetates, hindered phenol alkoxides, bis- and polyphenols, condensates of phenols with formic acid and mixtures thereof.
- Hindered phenol antioxidants often contain a secondary butyl and/or a tertiary butyl group as a sterically hindering group.
- the phenol group may be further substituted with a hydrocarbyl group (typically linear or branched alkyl) and/or a bridging group linking to a second aromatic group.
- Example phenolic antioxidants that may be used include: - Hindered phenols, such as 2-tert-butylphenol, 2-tert-butyl-4- methylphenol, 2-tert-butyl-5-methylphenol, 2,4-di-tert-butylphenol, 2,6-di-tert- butylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol, 2-tert-butyl-4-methoxyphenol, 3-tert-butyl-4-methoxyphenol, 2,5-di-tert- butylhydroquinone, 2,6-di-tert-butyl-4-ethylphenol; 4-methyl-2,6-di-tert- butylphenol, 4-ethyl-2,6-di-tert-butylphenol, 4-propyl-2,6-di-tert-butylphenol, 4-butyl-2,6-di-di-
- the hindered phenol antioxidant often contains a secondary butyl and/or a tertiary butyl group as a sterically hindering group.
- the phenol group may be further substituted with a hydrocarbyl group (typically linear or branched alkyl) and/or a bridging group linking to a second aromatic group.
- hindered phenol antioxidants examples include 2,6-di-tert- butylphenol, 4-methyl-2,6-di-tert-butylphenol, 4-ethyl-2,6-di-tert-butylphenol, 4-propyl-2,6-di-tert-butylphenol, 4-butyl-2,6-di-tert-butylphenol, and 4- dodecyl-2,6-di-tert-butylphenol.
- the hindered phenol antioxidant is an ester and may include, e.g., IrganoxTM L 135 or L 115 from BASF.
- IrganoxTM L 135 is a high molecular weight phenolic antioxidant, specifically, a mixture of C7-C9 branched alkyl esters of 3,5-bis(1,1-dimethyl- ethyl)-4-hydroxy-benzenepropanoic acid.
- IrganoxTM L 115 is 2,6-di-tert- 4777-01 butylphenol.
- suitable ester-containing hindered phenol antioxidant chemistry is found in U.S. Pat. No.6,559,105.
- the hindered alkyl phenol is a C4 alkyl ester of 3,5-bis(1,1- dimethyl-ethyl)-4-hydroxy-benzenepropanoic acid.
- the hindered alkyl phenol is 2,2'-thiodiethylene bis[3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate].
- Coupled phenols useful herein may contain two alkylphenols coupled with alkylene groups to form bisphenol compounds.
- Suitable coupled phenol compounds include 4,4'-methylene bis(2,6-di-tert- butyl phenol); 4-methyl-2,6-di-tert-butylphenol; 2,2'-bis(6-tert-butyl-4- heptylphenol); 4,4'-bis(2,6-di-tert-butyl phenol); 2,2'-methylene bis(4-methyl- 6-tert-butylphenol), and 2,2'-methylene bis(4-ethyl-6-tert-butylphenol).
- Other phenolic antioxidants may include polyhydric aromatic compounds and their derivatives.
- suitable polyhydric aromatic compounds include esters and amides of gallic acid, 2,5-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 1,4-dihydroxy-2-naphthoic acid, 3,5- dihydroxynaphthoic acid, 3,7-dihydroxy naphthoic acid, and mixtures thereof.
- the phenolic antioxidant comprises a hindered phenol.
- the hindered phenol is derived from 2,6-di-tert-butyl phenol.
- the lubricating composition is free or substantially free of substituted diphenylamine (SDPA) antioxidants.
- Substituted diphenylamines are defined as phenyl amines having a substituent on one or more of the carbon atoms of the phenyl rings.
- the substituent(s) can be hydrocarbyl substituent(s) selected from aliphatic substituents (including cycloaliphatic), aromatic substituents, substituents with alkyl and aryl moieties, and mixtures thereof.
- Substituted diphenylamines of this type include mono-, di-, tri-, and poly- alkyl, alkenyl, alkynyl, alkoxyalkyl, alkylamino, aryl, alkylaryl, and/or alkoxyaryl-substituted 4777-01 diphenylamines, e.g., C1-C24, particularly C6 and higher, alkyl-substituted diphenylamines, such as mono-octyl diphenylamine, di-octyl diphenylamine, mono-butyl-mono-octyl diphenylamine, nonyl diphenylamine, di-nonyl diphenylamine, tri-nonyl diphenylamine, decyl diphenylamine, and di-decyl diphenylamine, as described, for example, in U.S.
- Aryl-substituted diphenylamines include phenyl- ⁇ -naphthylamine (PANA) and alkylated phenyl naphthylamines.
- aminic antioxidants which may be excluded or substantially free of, include 2,6-di-tert-butyl- ⁇ -dimethylamino-p-cresol.
- the lubricating composition is free or substantially free (less than 0.01 wt. %, or less than 0.001 wt. % or 0 wt. %) of all aminic antioxidants.
- Succinimide Dispersant [0100]
- the exemplary lubricating composition includes at least one succinimide dispersant.
- the succinimide dispersant is at least substantially free of boron.
- the succinimide dispersant may provide the lubricating composition with no more than 0.001% boron (B), or no more than 0.0001% boron, or no more than 0.00005% boron, or no more than 0.00001% boron, or 0% boron.
- the succinimide dispersant may be an N-substituted long chain alkenyl succinimide.
- An example of an N-substituted long chain alkenyl succinimide is polyisobutylene succinimide.
- the polyisobutylene from which polyisobutylene succinic anhydride is derived has a number average molecular weight M n of at least 300, or at least 350, or at least 500, or at least 550, or at least 750, or at least 1000, and can be up to 5000, or up to 3000, or up to 2500.
- Such succinimides can be formed, for example, from high vinylidene polyisobutylene and maleic anhydride.
- Succinimide dispersants and their preparation are disclosed, for example, in U.S. Pat.
- the succinimide dispersant is a polyisobutylene succinimide dispersant derived from an 1800 to 2200 Mn polyisobutylene, which includes 0.80-1.0 wt. % nitrogen.
- the lubricating composition is free or at least substantially free of polyisobutylene succinic anhydride (PIBSA).
- PIBSA polyisobutylene succinic anhydride
- An exemplary polyolefin succinic acid ester-amide is a polyisobutylene succinic acid reacted with an alcohol (such as pentaerythritol) and a polyamine.
- exemplary polyolefin succinic acid esters include polyisobutylene succinic acid esters of pentaerythritol and mixture thereof.
- the exemplary dispersants may also be post-treated by conventional methods by a reaction with any of a variety of agents. In one embodiment, such post-treatment does not include treatment with a boron compound (such as boric acid), and thus the dispersant is not borated.
- Post-treatments with urea, thiourea, dimercaptothiadiazoles, carbon disulfide, aldehydes, ketones, carboxylic acids, such as terephthalic acid, hydrocarbon-substituted succinic anhydrides, maleic anhydride, nitriles, epoxides, and phosphorus compounds are contemplated.
- the post-treated dispersant is reacted with a dimercaptothiadiazole.
- the post-treated dispersant is reacted with phosphoric acid or phosphorous acid.
- the lubricating composition includes at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or up to 7.0 wt. %, or up to 6.0 wt. of a boron-free (non-borated) succinimide dispersant.
- the lubricating composition may be free or at least substantially free of boron, as noted above.
- the lubricating composition may include, in total, at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. % or at least 3 wt. % of dispersants, and in some embodiments, up to 15 wt. %, or up to 10 wt. %, or up to 8 wt. %, or up to 7 wt. %, or up to 5 wt. % of all dispersants.
- the Sulfurized Organic Compound helps to control wear in a lubricated device, such as an engine, particularly for extreme pressure conditions in automobile, truck and industrial engines. They can also have very good thermal oxidation stability and rust inhibition properties.
- active sulfur of a sulfur-containing compound refers to the relative ability of a sulfur-containing compound to react chemically with a metal surface to form a metal sulfide. As used herein, active sulfur is the weight percent of sulfur which is available for a reaction at 150°C, as determined by ASTM D1662- 19, “Standard Test Method for Active Sulfur in Cutting Oils,” hereinafter, ASTM D1662.
- the active sulfur of a sulfur-containing compound is not merely a function of the mole percent of sulfur that it contains and that two sulfur-containing compounds may have very similar mole % (or weight %) of sulfur but distinctly different weight % of active sulfur.
- the balance of the sulfur is referred to as inactive sulfur.
- the sulfurized organic compound is generally one which is low in active sulfur.
- a sulfurized organic compound which is low in active sulfur has either a low weight percent of active sulfur or a low weight % active sulfur in the total sulfur in the sulfurized organic compound, or both.
- Sulfurized organic compounds include those that are substantially nitrogen-free, that is, they do not contain nitrogen functionality.
- organic compounds to be sulfurized may, in some cases, include metal cations (e.g., from Group I or II, e.g., sodium, potassium, barium, calcium); 4777-01 halogen groups (e.g., chloro, bromo, or iodo); and/or oxygen-containing groups, such as ester groups.
- metal cations e.g., from Group I or II, e.g., sodium, potassium, barium, calcium
- 4777-01 halogen groups e.g., chloro, bromo, or iodo
- oxygen-containing groups such as ester groups.
- Example sulfurized organic compounds include dibenzyl mono- and disulfides, sulfurized isobutylene, sulfurized methyl esters of oleic acid, sulfurized alkylphenols, sulfurized dipentene, sulfurized terpenes, and sulfurized Diels-Alder adducts, and phosphosulfurized hydrocarbons such as the reaction product of phosphorus sulfide with turpentine or methyl oleate, and the like.
- the sulfurized organic compound or mixture of compounds particularly useful herein contain(s) little or no active sulfur. Active sulfur compounds include a chain of at least two connected sulfur atoms.
- the chain of sulfur atoms allows the molecule to break easily between sulfur atoms and the reactive sulfur species formed can cause corrosion of some metals, such as copper.
- Inactive sulfur compounds contain fewer than two connected sulfur atoms, i.e., each sulfur atom is connected to an atom other than sulfur. Some compounds may include both active sulfur and inactive sulfur, with some of the sulfur content being in a chain of two or more sulfur atoms while the remainder of the sulfur occurs as single sulfur atoms.
- the sulfurized organic compound or mixture of sulfurized organic compounds, where two or more such compounds are used, may have an active sulfur content, as determined at 150°C by ASTM D1662, of no more than 8 wt. %, or no more than 6 wt.
- the active sulfur is at least 0.1 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or at least 1.5 wt. %, or at least 1.8 wt. %, of the sulfurized organic compound or mixture of sulfurized organic compounds. Where two or more sulfurized organic compound are employed, the active sulfur content is the average (weighted mean) active sulfur content.
- the sulfurized organic compound or mixture of sulfurized organic compounds, where two or more such compounds are used may have a total sulfur content, as determined in accordance with ASTM D1552-16 (2021), “Standard Test Method for Sulfur in Petroleum Products by High Temperature Combustion and Infrared (IR) Detection or Thermal Conductivity Detection (TCD),” hereinafter 4777-01 D1552, of at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or no more than 18 wt. %, or no more than 15 wt. %, or no more than 14.0 wt. %, or no more than 12.0 wt.
- ASTM D1552-16 2021
- IR Infrared
- TCD Thermal Conductivity Detection
- the percentage, by weight, of the total sulfur (as determined by ASTM D1552) in the sulfurized organic compound that is active sulfur (as determined by ASTM D1662) may be no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt. %, or no more than 19 wt. %, and may be as little as 0 wt. %, or in some embodiments, at least 1 wt. %, or at least 1.5 wt. %, or at least 6 wt.
- a ratio by weight of active sulfur to sulfur which is not active sulfur in the sulfurized organic compound may be no more than 25:75, or no more than 22:82, or no more than 20:80.
- the sulfurized organic compound(s) may be present in a sufficient amount to provide the lubricating composition with at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt.%, or up to 0.5 wt.%, or up to 0.12 wt.%, or up to 0.09 wt. % sulfur.
- Other sources of sulfur in the lubricating composition may provide additional amounts of sulfur.
- the lubricating composition includes no more than 0.4 wt.% total sulfur, or no more than 0.3 wt. % total sulfur.
- the sulfurized organic compound(s) may be present in a sufficient amount to provide the lubricating composition with no more than 0.04 wt. % of active sulfur, or no more than 0.03 wt. %, or no more than 0.025 wt. %, or no more than 0.02 wt. %, or no more than 0.015 wt. % of active sulfur and in some embodiments, to provide the lubricating composition with at least 0.005 wt.%, or at least 0.008 wt.%, or at least 0.01 wt. % of active sulfur.
- the sulfurized organic compound(s) are the only sources of active sulfur in the lubricating composition.
- the sulfurized organic compound may be selected from oligomeric polysulfides, alkyl polysulfides, sulfurized esters, sulfurized alpha olefins, sulfurized fats, and sulfurized soybean oil.
- Oligomeric polysulfides can be of the general form shown in Formula I: R 1 ⁇ Sx ⁇ [(C(R')vH2-v)n ⁇ Sx]p ⁇ R 2 Formula I, where R 1 and R 2 are each independently a C2-C20 alkyl, e.g., a C3, or C4 or higher alkyl, or a C16 or lower alkyl, each R' is independently a C1-C20 alkyl, or a C6 or lower alkyl; each n is independently at least 1, or at least 2, or up to 8, e.g., 3-5, such as 3 or 4; p is independently at least 1, or at least 2, or up to 8; each v is from 0-2, e.g., v is 0; and each x is independently at least 1, or at least 2, or up to 3, or higher, with the proviso that the limits noted above on active sulfur of the sulfurized organic compound(s) are met.
- R 1 and R 2 are each independently a C2-C20
- the values of x are no more than 1.
- the lubricating composition may thus be substantially free of compounds Formula (I) where x is 4 or higher. “Substantially free” in this context, means that x is 4 or higher in no more than 5%, or no more than 2%, or no more than 1%, or no more than 0.5% of the Sx groups.
- the total sulfur content (ASTM D1552) of such oligomeric polysulfides and mixtures thereof may range from 5-45 wt. %, or at least 10 wt. %.
- Alkyl polysulfides can be of the general form shown in Formula II: R 1 ⁇ Sx ⁇ R 2 Formula II, where R 1 and R 2 are each independently a C2-C20 alkyl, e.g., a C3 or higher alkyl, or a C16 or lower alkyl; and each x is independently at least 1, and in some cases may be at least 2, or up to 3, or higher, with the proviso that the limits noted above on active sulfur of the sulfurized organic compound(s) are met.
- the value of x is no more than 1.5, or no more 4777-01 than 1.2, on average, and that the lubricating composition is substantially free of compounds of Formula II where x is 4 or higher.
- the total sulfur content (ASTM D1552) of such alkyl polysulfides and mixtures thereof may range from 5-20 wt. %, or at least 10 wt. %.
- the active sulfur content (ASTM D1662) of such alkyl polysulfides and mixtures thereof may range from 0.5-45 wt. %, or up to 10 wt. %, or up to 9 wt. %, or up to 5 wt. %.
- the molecular weight may range from 200 to 2000 Dalton.
- R 3 , R 4 , and R 5 are each independently a C8 or higher alkyl or alkenyl group, or a C10 or higher alkyl or alkenyl group, or up to a C30 or up to a C24 alkyl or alkenyl group; and wherein at least one of R 3 , R 4 , and R 5 is linked to a sulfur atom of a sulfur-containing moiety, intermediate ends of the alkyl group.
- the total sulfur content (ASTM D1552) of the sulfurized triglyceride according to Formula III or IV may be at least 5 wt. %, or at least 7 wt. %, or up to 15 wt. %, or up to 12 wt. %.
- the active sulfur (ASTM D1662) of the sulfurized esters or mixture thereof may be less than 5 wt. %, e.g., from 3 – 4 wt. %.
- sulfurized esters include sulfurized cycloaliphatic dialkylesters and dialkenyl esters of the general form shown in Formula V: Formula V, where each of R 13 and R 14 is independently a C2 or higher alkyl group, such as a C3 or higher, or C4 or higher, or up to C10, or up to C6 alkyl or alkenyl group, e.g., a linear C4 alkyl group; and 4777-01 x is as described above, e.g., x is 1 or 2.
- the sulfur content of the sulfurized cycloaliphatic diester(s) may be at least 5 wt. % or at least 10 wt. % or up to 15 wt.
- Example sulfurized organic compounds include sulfurized olefins (sulfurized alkenes), which can be obtained by reacting a sulfurizing agent with an alkene, such as isobutylene, in the presence of a catalyst.
- Sulfurizing agents include elemental sulfur, hydrogen sulfide, sulfur halide, sodium sulfide, and a mixture of hydrogen sulfide and sulfur or sulfur dioxide.
- the amount of sulfurizing agent employed may be calculated based on the total olefinic unsaturation of the mixture. For example, 0.5 to 1.2 moles of sulfur are employed per mole of olefinic bonds.
- the olefinic compound may contain from 2 to 50 carbon atoms.
- Example sulfurized olefins can be obtained from isobutylene, sulfur and hydrogen sulfide, by catalytic processes using solid catalysts such as those described in U.S. Pat.
- Nos.6,472,354B2 and 4,876,389A by reacting a mercaptan and sulfur in the presence of a basic catalyst. They can also be produced by a two-step process, as described in U.S. Pat. No. 4,937,385A, which includes synthesizing a mercaptan from an alkene and H2S in the presence of a solid catalyst and then bringing the mercaptan with sulfur and another heterogeneous catalyst together to form the sulfurized olefin. [0135] A sulfurized olefin as illustrated in Formula IV can be prepared as described in U.S. Pat. No.4,957,651.
- the method employs a cosulfurized mixture of two or more reactants selected from (1) at least one fatty acid ester of a polyhydric alcohol, (2) at least one fatty acid, (3) at least one olefin, and (4) at least one fatty acid ester of a monohydric alcohol.
- Reactant (3), the olefin component includes at least one olefin.
- the olefin may be an aliphatic olefin, containing 4 to 40 carbon atoms, such as from 8 to 36 or 12 to 18 carbon atoms. Terminal olefins, or alpha-olefins, are particularly suitable, especially those having from 12 to 20 carbon atoms.
- a sulfurized organic compound as illustrated in Formula V can be the reaction product of a sulfurizing agent and at least one Diels-Alder adduct, in a molar ratio of at least 0.75:1.
- the molar ratio of sulfur source to Diels-Alder adduct may be from 0.75:1 to 1:1.2.
- the Diels-Alder adducts can be prepared from dienophiles having at least one carboxylic ester group represented by —C(O)O— R o , where R o is the residue of a saturated aliphatic alcohol of up to 40 carbon atoms, the aliphatic alcohol from which —R o is derived being a mono or polyhydric alcohol, which may be selected from alkylene glycols, alkanols, alkoxy-substituted alkanols, ethanol, ethoxyethanol, propanol, butanol, beta-diethylamino-ethanol, dodecyl alcohol, diethylene glycol, tripropylene glycol, tetrabutylene glycol, hexanol, octanol, isooctyl alcohol and mixtures thereof.
- R o is the residue of a saturated aliphatic alcohol of up to 40 carbon atoms
- —C(O)O—Ro groups Generally, not more than two —C(O)O—Ro groups will be present, and in one embodiment, only one — C(O)O—R o group.
- Such materials can also be described as cyclohexene compounds bearing ester substituents.
- An example sulfurized organic compound of this type is sulfurized 4-carbobutoxy cyclohexene. This and other sulfurized organic compounds can be further treated with other materials such as an aryl phosphate, e.g., triphenyl phosphite.
- the sulfurization reaction may be affected at an elevated temperature, e.g., 50-350° C or 100-200° C, with efficient agitation and often in an inert atmosphere such as nitrogen, optionally in the presence of an inert solvent.
- Performance additives ii) Detergent [0138]
- the lubricating composition further includes at least one detergent.
- a detergent is an additive that reduces formation of deposits on lubricated surfaces, for example high-temperature varnish and lacquer deposits on piston surfaces in engines.
- Exemplary detergents useful herein include metal-containing detergents, which may be neutral or overbased.
- the metal-containing detergent may be borated with a borating agent such as boric acid. In one embodiment, the detergent is not borated.
- the detergent includes or consists of a non-boated hydrocarbyl-substituted, alkaline earth metal salicylate.
- the alkaline earth metal salicylate may have the general formula of Formula VI: 4777-01 Formula VI where M is an alkaline earth metal selected from calcium, barium, magnesium, and mixtures thereof; each X is independently a hydrocarbyl group; a is at least 1, such as up to 8, or up to 4; and n may be 2 or can be less than 2 when another counterion is also present, or can be more than 2 when the salicylate is overbased.
- M is not magnesium (Mg).
- M is calcium (Ca).
- the alkaline earth metal salicylate may be overbased.
- Exemplary neutral calcium salicylates may have a total base number of about 100 or 125.
- Exemplary overbased salicylates may have a total base number of at least 125, or at least 200, or up to 500, or up to 350 (on an oil free basis).
- X is a C10-C40 alkyl or alkenyl group, or a C14 or higher or up to C20, alkyl or alkenyl group.
- C10-C40 alkyl groups (which may be linear or branched) include decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, and the like.
- C10 to C40 alkenyl groups (which may be linear or branched, the position of the double bond being arbitrary) include decenyl, undecenyl, dodecenyl, tridecenyl, tetradecenyl, pentadecenyl, hexadecenyl, heptadecenyl, octadecenyl, nonadecenyl, and the like.
- X is a C8-C30 alkyl-aromatic group.
- Alkaline earth metal salicylates may be prepared for example, by alkylating salicylic acid with a linear ⁇ -olefin comprising at least 10 or at least 14 4777-01 carbon atoms (or otherwise hydrocarbyl substituting) in the presence of a strong acid catalyst, such as methanesulfonic acid, to form an oil soluble alkylated salicylic acid, neutralizing the oil soluble alkylated salicylic acid; and optionally overbasing the oil soluble alkylated salicylic acid by carbonation, e.g., using CO2.
- the calcium salicylate detergent may be present in sufficient amount to provide the lubricating composition with at least 0.02 wt.
- the alkaline earth metal salicylate may be at least 15 mmol/kg, or at least 17 mmol/kg, or at least 20 mmol/kg of the lubricating composition, or up to 30 mmol/kg, or up to 25 mmol/kg of the lubricating composition, such as 15-32 mmol/kg.
- the amount of alkaline earth metal salicylate in mmol/kg may be determined by potentiometric titration using a method similar to that described in US Pat. No. 5,558,802.
- a sample of salicylate soap is dissolved in a solvent and then treated with a strong acid to neutralize any alkalinity.
- An alcohol is then added to the liquor and the mixture is briefly boiled to neutralize any residual base.
- Alcohol is then added to the liquor and then titrated with alcoholic alkali hydroxide solution using a pH electrode. Endpoints correspond to the amount of strong acid and the organic acid constituents.
- the difference between the strong acid endpoint and organic acid endpoint multiplied by the normality of the alcoholic alkali hydroxide solution is the salicylic acid concentration.
- the metal-containing detergent may optionally include one or more additional detergents selected from sulfonates, non-sulfur containing phenates, sulfur containing phenates, salixarates, and mixtures thereof.
- the metal-containing detergent may also include “hybrid” detergents formed with mixed surfactant systems including phenate and/or sulfonate components, e.g., phenate/salicylates, sulfonate/phenates, sulfonate/salicylates, sulfonates/phenates/salicylates, as described, for example, in U.S. Pat. Nos. 6,429,178; 6,429,179; 6,153,565; and 6,281,179.
- phenate/salicylates e.g., phenate/salicylates, sulfonate/phenates, sulfonate/salicylates, sulfonates/phenates/salicylates, as described, for example, in U.S. Pat. Nos. 6,429,178; 6,429,179; 6,153,565; and 6,281,179.
- Example sulfonate detergents include linear and branched alkylbenzene sulfonate detergents, and mixtures thereof, which may have a metal ratio of at least 8, as described, for example, in U.S. Pub. No. 2005065045.
- Linear alkyl benzenes may have the benzene ring attached anywhere on the linear chain, usually at the 2, 3, or 4 position, or be mixtures thereof.
- the alkylbenzene sulfonate detergent may be a branched alkylbenzene sulfonate, a linear alkylbenzene sulfonate, or a mixture thereof.
- the sulfonate detergent may be a metal salt of one or more oil-soluble alkyl toluene sulfonate compounds, as disclosed in U.S. Pub. No. 20080119378 A1.
- the lubricating composition includes, in total, at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.25 wt. %, or at least 0.4 wt. %, or up to 3.0 wt.
- the lubricating composition may further include one or more other performance additives, as follows: iii. Anti-wear Agents [0153]
- the lubricating composition optionally further includes at least one antiwear agent, other than the sulfurized organic compound.
- Suitable antiwear agents suitable for use herein include metal dihydrocarbyldithiophosphates (such as zinc dialkyldithiophosphates (ZDDPs)), titanium compounds, tartrates, tartrimides, oil soluble amine salts of phosphorus compounds, phosphites (such as dibutyl phosphite), phosphonates, thiocarbamate-containing compounds, such as thiocarbamate esters, thiocarbamate amides, thiocarbamic ethers, alkylene-coupled thiocarbamates, and bis(S-alkyldithiocarbamyl) disulfides.
- ZDDPs zinc dialkyldithiophosphates
- the antiwear agent includes a zinc dialkyldithiophosphate.
- the alkyl groups of the dialkyldithiophosphate may be linear or branched and may contain 2 to 20 carbon atoms, provided that the total number of carbons is sufficient to make the zinc dialkyldithiophosphate oil soluble.
- ZDDPs zinc dialkyldithiophosphates
- ZDDPs zinc dialkyldithiophosphates
- ZDDPs zinc dialkyldithiophosphates
- ZDDPs zinc dialkyldithiophosphates
- ZDDPs prepared from mixed alcohols such as methylpropyl and amyl alcohols, 2- ethylhexyl and isopropyl alcohols, 4-methyl-2-p
- the ZDDP is at least 0.1 wt. % or at least 0.25 wt. %, or at least 0.5 wt. %, or up to 5 wt. %, or up to 4 wt. %, or up to 3 wt. % of the lubricating composition.
- the ZDDP is present in sufficient amount to provide at least 0.03 wt. % or at least 0.06 wt. %, or up to 0.5 wt. % or up to 0.1 wt. % Zn in the lubricating composition.
- the antiwear agent may, in another embodiment, include a tartrate or tartrimide, as described in U.S.
- the tartrate or tartrimide may contain alkyl-ester groups, where the sum of carbon atoms on the alkyl groups is at least 8.
- the antiwear agent may, in one embodiment, include a citrate as disclosed in U.S. Pub. No. 20050198894.
- the lubricating composition is free or substantially free of metal-containing antiwear agents.
- the lubricating composition is free or substantially free of phosphorus-containing antiwear agents.
- phosphorus-containing antiwear agents are absent or, where present, are in an amount to provide the lubricating composition with no more than 0.8 wt.
- the lubricating composition may include at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.25 wt. %, or at least 0. 5 wt. % of antiwear agent(s), and in some embodiments, up to 5 wt. %, or up to 4 wt. %, or up to 3 wt. % antiwear agent.
- the lubricating composition may include an extreme pressure agent in addition to the sulfurized organic compound that is low in active sulfur.
- Examples of such non-sulfur EP agents include chlorinated wax; phosphorus esters, such as di-hydrocarbon and tri-hydrocarbon phosphites, e.g., dibutyl phosphite, diheptyl phosphite, dicyclohexyl phosphite, pentylphenyl phosphite, dipentylphenyl phosphite, tridecyl phosphite, distearyl phosphite and polypropylene substituted phenol phosphite; and barium heptylphenol diacid; amine salts of alkyl and dialkylphosphoric acids and their derivatives including, for example, the amine salt of a reaction product of a dialkyldithiophosphoric acid with propylene
- the lubricating composition may include at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.5 wt. % extreme pressure agent, and in some embodiments, up to 3 wt. %, or up to 1.5 wt. %, or up to 0.9 wt. % of the extreme pressure agent(s).
- the lubricating composition may include a foam inhibitor.
- Foam inhibitors that may be useful in the lubricant composition include polysiloxanes; copolymers of ethyl acrylate and 2-ethylhexylacrylate and optionally vinyl acetate; demulsifiers including fluorinated polysiloxanes, trialkyl phosphates, polyethylene glycols, polyethylene oxides, polypropylene oxides and (ethylene oxide-propylene oxide) polymers.
- the lubricating composition may include at least 0.005 wt. %, or at least 0.08 wt. % of foam inhibitor(s), and in some 4777-01 embodiments, up to 3 wt. %, or up to 1.5 wt.
- the lubricating composition may include a viscosity modifier.
- Viscosity modifiers also sometimes referred to as viscosity index improvers or viscosity improvers
- useful in the lubricant composition are usually polymers, including polyisobutenes, polymethacrylates (PMA) and polymethacrylic acid esters, diene polymers, polyalkylstyrenes, esterified styrene-maleic anhydride copolymers, hydrogenated alkenylarene- conjugated diene copolymers, such as styrene-butadiene copolymer resins (SBRs), and polyolefins also referred to as olefin copolymer or OCP.
- SBRs styrene-butadiene copolymer resins
- PMAs are prepared from mixtures of methacrylate monomers having different alkyl groups.
- the alkyl groups may be either straight chain or branched chain groups containing from 1 to 18 carbon atoms.
- Most PMAs are viscosity modifiers as well as pour point depressants.
- the viscosity modifier includes a styrene-butadiene resin.
- the viscosity modifier includes a polyolefin comprising ethylene and one or more higher olefin, such as propylene.
- the viscosity modifier includes one or more dispersant viscosity modifiers (DVMs). DVMs provide both dispersancy and viscosity modification.
- DVMs dispersant viscosity modifiers
- Example DVMs are made from polymers such as an olefin polymer (e.g., ethylene propylene copolymer) and/or vinyl aromatic polymers (e.g., polystyrene) that have been radically grafted with an ethylenically unsaturated carboxylic acid material, such as maleic anhydride, which is functionalized with one or more amines and/ or a pendent functional group which has sulfonate functionality.
- DVMs of this type are disclosed, for example, in U.S. Pat. Nos. 4,863,623; 5,264,140; 5,409,623; 6,107,257; 6,107,258; 6,117,825; U.S. Pub. Nos.
- the lubricating composition may include at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.4 wt. % of viscosity modifier (including dispersant viscosity modifiers) and in some 4777-01 embodiments, up to 10 wt. %, or up 5 wt. %, or up to 4 wt. %, or up to 2 wt. % of such viscosity modifiers.
- the lubricating composition includes at least 0.2 wt.
- the lubricating composition may include a corrosion inhibitor.
- Corrosion inhibitors/metal deactivators that may be useful in the exemplary lubricating composition include fatty amines, octylamine octanoate, condensation products of dodecenyl succinic acid or anhydride, and a fatty acid such as oleic acid with a polyamine, derivatives of benzotriazoles (e.g., tolyltriazole), 1,2,4-triazoles, benzimidazoles, 2-alkyldithiobenzimidazoles and 2-alkyldithiobenzothiazoles.
- the lubricating composition may include at least 0.005 wt. %, or at least 0.01 wt.
- the lubricating composition may include a pour point depressant.
- Pour point depressants that may be useful in the exemplary lubricating composition include polyalphaolefins, esters of maleic anhydride-styrene copolymers, polymethacrylates, polyacrylates, and polyacrylamides.
- the pour point depressant is a maleic anhydride-styrene copolymer.
- the lubricating composition may include at least 0.005 wt. %, or at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.15 wt. % pour point depressant(s), and in some embodiments, up to 5 wt. %, or up to 2 wt. %, or up to 1 wt. % pour point depressant(s). In some embodiments, no pour point depressants are used. 4777-01 ix. Friction Modifiers [0172] The lubricating composition may include a friction modifier.
- Friction modifiers that may be useful in the exemplary lubricating composition include fatty acid derivatives such as amines, esters, epoxides, fatty imidazolines, condensation products of carboxylic acids and polyalkylene-polyamines and amine salts of alkylphosphoric acids.
- the friction modifier may be an ash-free friction modifier.
- Such friction modifiers are those which typically do not produce any sulfated ash when subjected to the conditions of ASTM D874- 13a (2016).
- An additive is referred to as “non-metal containing” if it does not contribute metal content to the lubricant composition.
- the term “fatty alkyl” or “fatty” in relation to friction modifiers means a carbon chain having 8 to 30 carbon atoms, typically a straight carbon chain.
- the hydrocarbyl groups R 23 , R 24 , and R 25 may be linear or predominantly linear alkyl groups.
- the ash-free friction modifier is a fatty ester, amide, or imide of various hydroxy-carboxylic acids, such as tartaric acid, malic acid lactic acid, glycolic acid, and mandelic acid.
- suitable materials include tartaric acid di(2-ethylhexyl) ester (i.e., di(2- ethylhexyl)tartrate), di(C 8 -C 10 )tartrate, di(C 12-15 )tartrate, dioleyltartrate, oleyl tartrimide, and oleyl maleimide.
- the ash-free friction modifier may be chosen from long chain fatty acid derivatives of amines, fatty esters, or fatty epoxides; fatty imidazolines such as condensation products of carboxylic acids and polyalkylene-polyamines; amine salts of alkylphosphoric acids; fatty alkyl tartrates; fatty alkyl tartrimides; fatty alkyl tartramides; fatty phosphonates; fatty phosphites; borated phospholipids, borated fatty epoxides; glycerol esters; borated glycerol esters; fatty amines; alkoxylated fatty amines; borated alkoxylated fatty amines; hydroxyl and polyhydroxy fatty amines including tertiary hydroxy fatty amines; hydroxy alkyl amides; metal salts of fatty acids; metal salts of alkyl salicylates; fatty oxazolines;
- Friction modifiers may also encompass materials such as sulfurized fatty compounds and olefins, sunflower oil or soybean oil monoester of a polyol and an aliphatic carboxylic acid.
- the friction modifier may be a long chain fatty acid ester.
- the long chain fatty acid ester may be a mono-ester and in another embodiment the long chain fatty acid ester may be a triglyceride.
- the amount of the ash-free friction modifier in a lubricant may be 0.1 to 3 percent by weight (or 0.12 to 1.2 or 0.15 to 0.8 percent by weight).
- the material may also be present in a concentrate, alone or with other additives 4777-01 and with a lesser amount of oil.
- the amount of material may be two to ten times the above concentration amounts.
- the lubricating composition is free or substantially free of friction modifiers, e.g., contains no more than 0.001 wt. % of friction modifiers.
- the friction modifier(s) may be at least 0.01%, or at least 0.05 wt. %, or at least 0.1 wt. %, or up to 6 wt. %, or up to 4 wt. %, or up to 2 wt. % of the lubricating composition.
- Molybdenum compounds [0180] In one embodiment, the lubricating composition contains a molybdenum compound.
- Molybdenum compounds may serve in various functions in the lubricating composition, such as antiwear agents, friction modifiers, and antioxidants. [0181] For ease of description, the amounts of molybdenum compounds are not included in the amounts of antiwear agents, friction modifiers, and antioxidants, described elsewhere. [0182] Molybdenum-containing antiwear agents and antioxidants include molybdenum hydrocarbyldithiocarbamate, molybdenum hydrocarbyldithiocarbamate dimer complexes, and other compounds containing molybdenum and sulfur, as described, for example, in U.S. Pat. No.4,285,822.
- molybdenum-containing materials include molybdenum dihydrocarbyldithio-phosphates; molybdenum-amine compounds, as described in U.S. Pat. No.6,329,327; organomolybdenum compounds made from the reaction of a molybdenum source, fatty oil, and a diamine, as described in U.S. Pat. No. 6,914,037; and trinuclear molybdenum-sulfur complexes, as described in U.S. Pat. No. 6,232,276.
- Other molybdenum compounds are disclosed in U.S. Pub. No.20080280795.
- a primary, secondary or tertiary amine represented by the formula NR 29 R 30 R 31
- Suitable amines include monoalkyl (or alkenyl) amines such as tetradecylamine, stearylamine, oleylamine, beef tallow alkylamine, hardened beef tallow alkylamine, and soybean oil alkylamine; dialkyl(or alkenyl)amines such as N-tetradecylmethylamine, N- pentadecylmethylamine, N-hexadecylmethylamine, N-stearylmethylamine, N- oleylmethylamine, N-dodecyl(di)methylamine, N-beef tallow alkyl methylamine, N-hardened beef tallow alkyl methylamine, N-soybean oil alkyl methylamine, ditetradecylamine, dipentadecylamine, dihexadecylamine, distearylamine, dioleylamine, N-cocoyl methylamine, di-co
- Suitable secondary amines have two alkyl (or alkenyl) groups with 14 to 18 carbon atoms.
- Examples of the compound containing the hexavalent molybdenum atom include molybdenum trioxides or hydrates thereof (MoO3 ⁇ nH2O), molybdenum acid (H2MoO4), alkali metal molybdates (Q2MoO4) wherein Q represents an alkali metal such as sodium and potassium, ammonium molybdates (e.g., (NH 4 ) 2 MoO 4 or heptamolybdate (NH 4 ) 6 [Mo 7 O 24 ] ⁇ 4H 2 O), MoOCl 4 , MoO 2 Cl 2 , MoO 2 Br 2 , Mo 2 O 3 Cl 6 and the like.
- the lubricating composition comprises a molybdenum amine compound.
- Other organomolybdenum compounds may be the reaction products of fatty oils, mono-alkylated alkylene diamines and a molybdenum source. Materials of this sort are generally made in two steps, a first step involving the preparation of an aminoamide/glyceride mixture at high temperature, and a second step involving incorporation of the molybdenum.
- fatty oils examples include cottonseed oil, groundnut oil, coconut oil, linseed oil, palm kernel oil, olive oil, corn oil, palm oil, castor oil, rapeseed oil (low or high erucic acids), soyabean oil, sunflower oil, herring oil, sardine oil, and tallow. These fatty oils are generally known as glyceryl esters of fatty acids, triacylglycerols or triglycerides.
- Examples of mono-alkylated alkylene diamines that may be used include methylaminopropylamine, methylaminoethylamine, butylaminopropylamine, butylaminoethylamine, octylaminopropylamine, octylaminoethylamine, dodecylaminopropylamine, dodecylaminoethylamine, hexadecylaminopropylamine, hexadecylaminoethylamine, octadecylaminopropylamine, octadecylaminoethylamine, isopropyloxypropyl- 1,3-diaminopropane, and octyloxypropyl-1,3-diaminopropane.
- Mono- alkylated alkylene diamines derived from fatty acids may also be used. Examples include N-coco alkyl-1,3-propanediamine (Duomeen®C), N-tall oil alkyl-1,3-propanediamine (Duomeen®T) and N-oleyl-1,3-propanediamine (Duomeen®O), all commercially available from Akzo Nobel.
- Sources of molybdenum for incorporation into the fatty oil/diamine complex are generally oxygen-containing molybdenum compounds include, similar to those above, ammonium molybdates, sodium molybdate, molybdenum oxides and mixtures thereof.
- molybdenum trioxide MoO 3
- Nitrogen-containing molybdenum compounds which are commercially available include, for example, Sakura-lube® 710 available from Adeka which 4777-01 is a molybdenum amine compound, and Molyvan® 855, available from R.T. Vanderbilt.
- the nitrogen-containing molybdenum compound, where used, may be at least 0.001 wt. %, or at least 0.002 wt. % of the lubricating composition or up to 2 wt. %, or up to 1.0 wt. % of the composition.
- the molybdenum compound may provide the lubricant composition at least 5 ppm, or at least 10 ppm, 5 ppm, or up to 300 ppm, or up to 800 ppm of molybdenum.
- the lubricating composition contains less than 800 ppm molybdenum, or less than 400 ppm, or less than 150 ppm, or less than 100 ppm, or less than 80 ppm, or less than 50 ppm, or less than 20 ppm, or less than 2 ppm, or less than 1 ppm molybdenum, or 0 ppm.
- the molybdenum compound does not contain dithiocarbamate moieties or ligands.
- the lubricating composition may include a molybdenum compound in an amount to provide 40 to 1200 parts per million by weight molybdenum to the composition, or at least 50, or at least 60, or at least 100, or at least 300, or up to 1000, or up to 800, or up to 500, or up to 400, or up to 250, or up to 200 parts per million, by weight.
- the actual amount of the compound will depend in part on the nature and formula weight of the anion or complexing agent associated with the molybdenum, in a way that may be readily calculated.
- the molybdenum compound is present in the lubricating composition in an amount of 0 to 1.1 wt. %, or at least 0.01 wt. %, or at least 0.02 wt. %, or at least 0.03 wt. %, or at least 0.04 wt. %, or at least 0.07 wt. %, or up to 0.5 wt. %, or up to 0.35 wt. %, or up to 0.2 wt. %, or up to 0.18 wt. %.
- the lubricating composition may contain a deposit control additive or additives, which may be selected from an alkylaryl sulfonate, amine oxide, carboxylated alcohol ethoxylate, ethoxylated amine, ethoxylated amide, glycerol ester, glycol ester, imidazoline, lecithin, lecithin derivative, lignin, monoglyceride, monoglyceride derivative, olefin sulfonate, phosphate ester, phosphate ester derivative, propoxylated fatty acid, ethoxylated fatty acid, 4777-01 propoxylated alcohol or alkyl phenol, sucrose ester, sulfonate of dodecyl or tridecyl benzene, naphthalene sulfonate, petroleum sulfonate, tridecyl or dodecyl benzene sulfonic acid, s
- alkoxylated hydrocarbyl-substituted phenolic compounds such as propoxylated polyisobutylene phenol, as described in WO2014/193543A1 may be used.
- Additional deposit control additives may be at least 0.01%, or at least 0.10 wt. %, or at least 0.5 wt. %, or up to 6 wt. %, or up to 3.0 wt.%.
- no deposit control additives are used.
- Demulsifiers useful herein include trialkyl phosphates, and various polymers and copolymers of ethylene glycol, ethylene oxide, propylene oxide, and mixtures thereof.
- the demulsifier, where present, may be at least 0.001%, or at least 0.01 wt. %, or up to 0.10 wt. %, of the lubricating composition.
- Seal Swell Agents [0199] Seal swell agents useful herein include sulfolene derivatives such as Exxon Necton-37TM (FN 1380) and Exxon Mineral Seal OilTM (FN 3200).
- Example Lubricating Compositions [0200] An engine lubricant may have a composition as illustrated in any of the embodiments shown in Table 1. All additives are expressed as a weight percent on an oil-free basis, except as noted. 4777-01 TABLE 1: Example Lubricating Compositions [0201] As will be appreciated, lubricating compositions may include amounts from two or more of Examples A, B, and C.
- the end use of the lubricating composition described herein includes use as a cylinder lubricant for an internal combustion engine, e.g., for a passenger car, heavy, medium or light duty diesel vehicle, small engines such as motorcycle and tert-stroke oil engines, and 2-stroke marine diesel engines, but may also find use as an engine oil as a driveline lubricant, including gear 4777-01 and automatic transmission oils, and for other industrial oils, such as hydraulic lubricants.
- An exemplary method of lubricating a mechanical device such as an engine of a car or truck, includes supplying the exemplary lubricating composition to the device.
- the lubricating composition is added to the lubricating system of an internal combustion engine, which then delivers the lubricating composition to the cylinder of the engine, during its operation, where minor amounts may be combusted with the fuel.
- the internal combustion engine may be a diesel-fueled engine, a gasoline-fueled engine, a natural gas-fueled engine, a mixed gasoline/alcohol-fueled engine, or a biodiesel-fueled engine.
- the internal combustion engine may be a 2-stroke or 4-stroke engine.
- the engine is a heavy-duty diesel engine.
- the lubricating composition may be suitable for use as a cylinder lubricant irrespective of the phosphorus, or sulfated ash (ASTM D874-13a (2016)) content of the fuel.
- ASTM D874-13a sulfated ash
- the following examples illustrate preparation and evaluation of example lubricating compositions.
- Sulfurized organic compounds denoted A-F were obtained from The Lubrizol Corporation, as shown in Table 2. Active Sulfur is determined by ASTM D1662. Total sulfur is determined by ASTM D1552. Sulfurized organic compounds denoted A-F were obtained from The Lubrizol Corporation, as 4777-01 shown in Table 2. Active Sulfur is determined by ASTM D1662. Total sulfur is determined by ASTM D1552.
- Example Lubricating Compositions 1 4-cSt Grp III Base oil, hydrotreated heavy paraffinic petroleum distillates, sold as Yubase 4, obtained from SK Lubricants Co., Ltd. 2 6-cSt Grp III Base oil, hydrotreated heavy paraffinic petroleum distillates, sold as Yubase 6, obtained from SK Lubricants Co., Ltd. 3 Substituted Diphenyl Amine (SDPA) antioxidant (nonylated diphenylamine), obtained from The Lubrizol Corporation. 4 IrganoxTM L 135, obtained from BASF (3,5-dibutyl-4-hydroxyphenyl) propionate).
- SDPA Diphenyl Amine
- Oxidation Induction Time Thin film antioxidancy is measured as the OIT, in minutes, which is determined according to CEC L-85-99: “Oxidative Stability of Lubricants by PDSC (Pressure Differential Scanning Calorimetry).” This represents the time after which oxygen uptake, as measured by a pressure drop, ceases. The longer the OIT, the better the antioxidancy.
- Deposit Control Deposit control is evaluated using the Komatsu Hot Tube and MHT TEOST Tests, as follows. 4777-01
- Komatsu Hot Tube Test (280°C), KES_07.803: In this test, glass tubes are inserted through and heated by an aluminum heater block.
- MHT TEOST is measured according to ASTM D7097-19, “Standard Test Method for Determination of Moderately High Temperature Piston Deposits by Thermo-Oxidation Engine Oil Simulation Test—TEOST MHT.” The total deposits are reported in mg.
- Oxidation properties are determined using the Renault Catalyst Oxidation Test (TOC-4) Procedure by BMW (RNES-B-00023). This test method assesses the resistance against oxidation of an engine lubricating oil composition and the method simulates changes in engine oils subjected to harsh conditions of increased load and regime, and hot casing.
- TOC-4 procedure four tubes each containing 150 g of oil containing anhydrous iron (III) acetylacetonate catalyst (360 ppm iron) are heated in a test cell at 170° C for 168 hours. During this time, air is blown through the oil in the tubes at a rate of 10 liters per hour.
- Samples of each oil (30 ml) are assessed for oxidative degradation after 24 hours, 120 hours, 136 hours, and 168 hours; the samples after 120 hours providing the average value for the TOC-4 procedure.
- a lower peak area increase indicates lower oxidative degradation.
- a peak area increase after 120 hours must be less than 400.
- TAN Total Acid Number
- ASTM D664-18e2 Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration.
- Oxidation Resistance determined for the following according to CEC- L-109: 4777-01
- Oxidation after 216 hours as per DIN 51453 (A/cm) ( ⁇ 55 to meet the VW 50400/50700 Specification).
- Results are shown in TABLE 5.
- Example 5 including a hindered phenolic antioxidant and without magnesium or boron and no aminic antioxidant, provides a good combination of properties, when compared to similar compositions containing aminic antioxidants, particularly in terms of oxidation performance.
- a series of engine lubricating compositions, suitable for use in a heavy duty diesel engine is prepared in a Group III base oil of lubricating 4777-01 viscosity, as shown in TABLE 6, using sulfurized organic compounds shown in TABLE 2. The amount of sulfurized organic compound is adjusted to provide approximately the same total amount of sulfur. TABLE 6 7 As above.
- Example 6 is the same composition as Example 5, above.
- TABLE 7 provides an elemental analysis of the lubricating compositions. TABLE 7 also shows results for copper corrosion, as determined by ASTM D6594- 20e1, “Standard Test Method for Evaluation of Corrosiveness of Diesel Engine Oil at 135 °C, and ASTM D130-19, “Standard Test Method for Corrosiveness to Copper from Petroleum Products by Copper Strip Test.” A rating of 1A indicates very little discoloration, while 4A and 4C indicate corroded and very corroded, respectively.
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Abstract
A lubricating composition includes an oil of lubricating viscosity, a phenolic antioxidant, a succinimide dispersant which is at least substantially free of boron, a detergent comprising an alkaline earth metal salicylate and a sulfurized organic compound.
Description
4777-01 LUBRICATING COMPOSITION WITH PHENOLIC ANTIOXIDANT, CALCIUM SALICYLATE DETERGENT, AND LOW ACTIVE SULFUR FIELD [0001] The exemplary embodiment relates to lubricating compositions and finds particular application in connection with a lubricating composition containing a phenolic antioxidant, a detergent including a calcium salicylate, and a sulfurized organic compound that is low in active sulfur. The lubricating composition provides improved oxidative stability and corrosion performance of the lubricating oil when used in an engine. BACKGROUND [0002] Ashless additives (additives that produce little or no ash when burnt) are often used in engine oil formulations to provide performance properties, such as antioxidancy. Basic ashless additives, such as amines, are frequently employed as antioxidants. In particular, hydrocarbyl substituted diphenylamines, such as octyl diphenylamine, di-octyl diphenylamine, and dinonyl diphenylamine, have been used. See, for example, U.S. Pat. No. 10,800,992 B2, for LUBRICANT COMPOSITIONS FOR DIRECT INJECTION ENGINE, by Mosier, et al., which describes a lubricant composition which may include a diarylamine antioxidant, such as di-octyl diphenylamine. [0003] Substituted diphenylamine (SDPA) antioxidants are known for their ability to inhibit oxidation of engine oils. They are widely used in heavy duty engine oil applications, where oxidation stability is key for reducing deposits, sludge, and varnish formation, for controlling viscosity increase and therefore maintaining optimum engine operation. In practice, however, hydrocarbyl substituted diphenylamines can be detrimental for corrosion and deposit testing. [0004] There have been attempts to replace substituted diphenylamines with similar compounds, such as polymeric diphenylamines. For example, U.S. Pub. No. 20190127526 A, for ANTIOXIDANT POLYMERIC DIPHENYLAMINE COMPOSITIONS, by Farng, et al., describes an antioxidant polymer composition comprising repeat units of diphenylamine
4777-01 monomers, which may be combined with a base oil and common lubricant additives. [0005] Others have used combinations of antioxidants. For example, U.S. Pub. No. 20220145204A1, published May 12, 2022, for METHOD OF LUBRICATING AN INTERNAL COMBUSTION ENGINE, by Mayhew, et al., describes a lubricating composition including an antioxidant which includes a mixture of a phenolic antioxidant, an aminic antioxidant, and a sulfurized olefin. [0006] U.S. Pub. No. 20130281334A1, published October 24, 2013, for MARINE ENGINE LUBRICATION, by Dodd, et al., describes a marine engine lubricating oil composition having a TBN in the range of 20 to 60 mg KOH/g, which includes 40 to 90 mmol of calcium alkyl salicylate per kg of the composition, and a polyalkenyl-substituted carboxylic acid anhydride, in which the polyalkenyl group is derived from a polyalkene having a number average molecular weight Mn of from 200 to 3,000. [0007] U.S. Pub. No. 20170058228A1, published March 2, 2017, for LUBRICATING OIL COMPOSITIONS, by Hartley, et al., describes a lubricating oil composition including an oil-soluble or oil-dispersible sulfurized fatty acid ester which provides the lubricating oil composition with at least 0.02 mass % sulfur; and an oil-soluble or oil-dispersible alkali metal or alkaline earth metal salicylate detergent, providing at least 5.0 mmol of salicylate soap per kg of the lubricating oil composition. [0008] However, such compositions have often failed to provide good antioxidant properties in combination with reduced corrosion. Achieving corrosion resistance and oxidation control is challenging, particularly when sulfur and amine compounds are used. Further, sulfurized olefins also pose problems. For example, U.S. Patent No. 4,873,006A, issued October 10, 1989, entitled COMPOSITIONS CONTAINING ACTIVE SULFUR, by Vinci, et al., describes using a nitrogen-containing carboxylic compound to reduce the production of hydrogen sulfide from active sulfur-containing compounds.
4777-01 [0009] There remains a need for a lubricating composition which provides good antioxidant properties while reducing the tendency for corrosion of lubricated devices. BRIEF DESCRIPTION [0010] In accordance with one exemplary embodiment, a lubricating composition includes an oil of lubricating viscosity, a phenolic antioxidant, a sulfurized organic compound, a succinimide dispersant that is at least substantially free of boron, and a detergent comprising an alkaline earth metal salicylate. [0011] In various aspects of the exemplary embodiment: [0012] The lubricating composition may be at least substantially free of substituted diphenylamine (SDPA) antioxidants. [0013] The lubricating composition may be at least substantially free of aminic antioxidants. [0014] The phenolic antioxidant may be at least 0.1 wt. %, or at least 0.5 wt. %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. % of the lubricating composition. [0015] The phenolic antioxidant may be no more than 8 wt. % of the lubricating composition, or no more than 6 wt. %, or no more than 5 wt. %, or no more than 4 wt. % or no more than 3 wt. % of the lubricating composition. [0016] The phenolic antioxidant may be selected from a hindered phenol, a hindered alkyl phenol ester, a hindered alkoxy phenol, a hindered phenol acetate, a hindered bisphenol, a polyphenol, a 4-tert-butylphenol- formaldehyde condensate, a 4-tert-butylphenol-acetaldehyde condensate, and mixtures thereof. [0017] The phenolic antioxidant may be selected from a mixture of C7-C9 branched alkyl esters of 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy- benzenepropanoic acid; a C4 alkyl ester of 3,5-bis(1,1-dimethyl-ethyl)-4- hydroxy-benzenepropanoic acid, 2,2'-thiodiethylene bis[3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate]; and mixtures thereof. [0018] The detergent may comprise a calcium salicylate or a salt thereof.
4777-01 [0019] The detergent may provide the lubricating composition with at least 0.04 wt. %, or at least 0.08 wt. %, or up to 0.4 wt.%, or up to 0.3 wt. % of calcium. [0020] The lubricating composition may include at least 0.1 wt.%, or at least 0.12 wt. %, or at least 0.15 wt. % and/or no more than 0.3 wt. % calcium (Ca). The total amount of calcium in the lubricating composition is determined by inductively coupled plasma atomic emission spectrometry in accordance with ASTM D4951-14(2019), “Standard Test Method for Determination of Additive Elements in Lubricating Oils by Inductively Coupled Plasma Atomic Emission Spectrometry,” hereinafter, ASTM D4951. [0021] The alkaline earth metal salicylate and the lubricating composition may be at least substantially free of magnesium. In particular, the lubricating composition may contain no more than 0.01 wt. % magnesium. [0022] The lubricating composition may include at least 15, or at least 17, or at least 20, or at least 22 millimoles of the alkaline earth metal detergent per kilogram of the lubricating composition. [0023] The lubricating composition may include no more than 35, or no more than 32, or no more than 30, or no more than 25 millimoles of the alkaline earth metal detergent per kilogram of the lubricating composition. [0024] The sulfurized organic compound may have an active sulfur content of no more than 8 wt. %, or no more than 6 wt. %, or no more than 4.0 wt. %, or no more than 3.5 wt. %, or no more than 3 wt. %. [0025] The sulfurized organic compound may provide the lubricating composition with at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt. %, or up to 0.12 wt.%, or up to 0.09 wt. % sulfur. [0026] The sulfurized organic compound may be at least 0.1 wt. %, or at least 0.15 wt. % or at least 0.2 wt. % of the lubricating composition. [0027] The sulfurized organic compound may be up to 1 wt. %, or up to 0.8 wt. % or up to 0.6 wt. %, or up to 0.5 wt. % of the lubricating composition. [0028] Active sulfur may account for no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt. %, or no more than 19 wt. % of total
4777-01 sulfur in the sulfurized organic compound, or at least 1 wt. %, or at least 1.5 wt. %, or at least 6 wt. % of the total sulfur in the sulfurized organic compound. [0029] The sulfurized organic compound may have a total sulfur content of at least 0.1 wt. %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or no more than 18 wt. %, or no more than 15 wt. %, or no more than 14.0 wt. %, or no more than 12.0 wt. %, or no more than 5 wt. %. [0030] The active sulfur may account for no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt. %, or no more than 19 wt., or at least 1 wt. %, or at least 1.5 wt. % of the total sulfur in the sulfurized organic compound. [0031] The sulfurized organic compound may provide at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt. %, or up to 0.12 wt.%, or up to 0.09 wt. % sulfur in the lubricating composition. [0032] The sulfurized organic compound may provide no more than 0.02 wt. % of active sulfur, or no more than 0.018 wt. %, or no more than 0.015 wt. %, or no more than 0.013 wt. % of active sulfur in the lubricating composition. The amount of active sulfur in the lubricating composition is determined according to ASTM D1662: “Active Sulfur in Cutting Oils.” [0033] The sulfurized organic compound may be at least 0.1 wt. %, or at least 0.15 wt. % or at least 0.2 wt. % of the lubricating composition. The sulfurized organic compound may be up to 1 wt. %, or up to 0.8 wt. % or up to 0.6 wt. %, or up to 0.5 wt. % of the lubricating composition. [0034] The sulfurized organic compound may be selected from an oligomeric polysulfide, an alkyl polysulfide, a sulfurized ester, a sulfurized cycloaliphatic dialkylester, a sulfurized cycloaliphatic dialkenyl ester, and mixtures thereof. [0035] The sulfurized organic compound may be selected from an oligomeric polysulfide of Formula I: R1―Sx―[(C(R')vH2-v)n―Sx]p― R2 Formula I, where R1 and R2 are each independently a C2-C20 alkyl, e.g., a C3 or C4 or higher alkyl, or a C16 or lower alkyl; each R' is independently a C1- C20 alkyl, or a C6 or lower alkyl; each n is independently at least 1, or at least
4777-01 2, or up to 8, e.g., 3-5, such as 3 or 4; p is independently at least 1, or at least 2, or up to 8; each v is from 0-2, e.g., v is 0; and each x is independently at least 1. [0036] The oligomeric polysulfide or mixture thereof may have a total sulfur content of at least 5 wt. % and/or up to 45 wt. % and an active sulfur content of at least 0.5 wt. % and/or up to 10 wt. %. [0037] The sulfurized organic compound may include an alkyl polysulfide or mixture thereof. [0038] The alkyl polysulfide may be of Formula II: R1―Sx―R2, where R1 and R2 are each independently a C2-C20 alkyl, or a C3-C8 alkyl, such as a C4 alkyl; and each x is independently at least 1. [0039] The alkyl polysulfide or mixture thereof may have a total sulfur content of at least 5 wt. % and/or up to 20 wt. %, and an active sulfur content of at least 0.5 wt. % and/or up to 45 wt. %. [0040] The sulfurized organic compound may include a sulfurized fatty acid ester of an aliphatic alcohol. [0041] The sulfurized fatty acid ester of an aliphatic alcohol may include a sulfurized triglyceride. [0042] The sulfurized triglyceride or mixture thereof may have the general structure of Formula III: CH2―O―C(=O)―R3 │ CH2―O―C(=O)―R4 │ CH2―O―C(=O)―R5 Formula III, where R3, R4, and R5 are each independently a C8 or higher alkyl or alkenyl group, or a C10 or higher alkyl or alkenyl group, or up to a C30 or up to a C24 alkyl or alkenyl group; and wherein at least one of R3, R4, and R5 is linked to a sulfur atom of a sulfur-containing moiety, intermediate ends of the alkyl group.
4777-01 [0043] The sulfurized triglyceride or mixture thereof may have a total sulfur content of at least 5 wt. % and/or up to 15 wt. % and an active sulfur content of less than 5 wt. %. [0044] The sulfurized triglyceride or mixture thereof may be a sulfurized triglyceride of the general form shown in Formula IV:
Formula IV, where R6 is a C4 or higher, or a C6, or higher, or a C8 or higher, or a C10 or higher, or up to a C50, linear or branched alkyl or alkenyl group; each of R7, R8, R9, R10, R11, and R12 is independently a C2 to C8 alkyl or alkenyl group; and each x is independently at least 1. [0045] The sulfurized triglyceride of Formula (IV) may have a total sulfur content according to ASTM D1552 of at least 5 wt. %, or at least 7 wt. %, or up to 15 wt. %, or up to 12 wt. %. [0046] The sulfurized triglyceride of Formula (IV) may have an active sulfur content according to ASTM D1662 of less than 5 wt. %, or less than 4 wt. %, or at least 3 wt. %. [0047] The sulfurized organic compound may include at least one of a cycloaliphatic dialkylester and a cycloaliphatic dialkenyl ester. [0048] The at least one of the cycloaliphatic dialkylester and the cycloaliphatic dialkenyl ester may have the general structure of Formula V:
, Formula V,
4777-01 where each of R13 and R14 is independently a C2 or higher alkyl or alkenyl group; and x is at least 1. [0049] The at least one of the cycloaliphatic dialkylester and the cycloaliphatic dialkenyl ester may have a total sulfur content of at least 5 wt. % and/or up to 15 wt. %, and an active sulfur content of at least 1 wt. % and/or up to 5 wt. %. [0050] The succinimide dispersant may be at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or up to 7.0 wt. %, or up to 6.0 wt. of the lubricating composition. [0051] The succinimide dispersant may provide no more than 0.1 wt. % nitrogen to the lubricating composition. [0052] The oil of lubricating viscosity may be at least 70 wt. % of the lubricating composition, or up to 94 wt. % of the lubricating composition. [0053] The lubricating composition may further include at least one of an antiwear agent, a corrosion inhibitor, a viscosity modifier, a pour point depressant, an antifoam agent, an extreme pressure agent, a friction modifier, and combinations thereof. [0054] The antiwear agent may provide the lubricating composition with 300 - 850 ppm phosphorus by weight, based upon a total weight of the lubricating composition. [0055] The viscosity modifier may include a dispersant viscosity modifier which includes at least one of: a reaction product of an olefin polymer including a carboxylic acid functionality with 3-nitroaniline; and an amine functionalized aromatic maleic anhydride-styrene copolymer. [0056] The dispersant viscosity modifier may be at least 0.01 wt. %, or at least 0.1 wt. %, or at least 2 wt. %, or no more than 8 wt. %, or no more than 7 wt. % of the lubricating composition. [0057] The viscosity modifier may include at least one of a hydrogenated styrene-b-butadiene copolymer resin viscosity modifier and an olefin copolymer resin viscosity modifier. [0058] In the lubricating composition, molybdenum may be no more than 800 ppm, or no more than 400 ppm, or no more than 150 ppm, or no more
4777-01 than 100 ppm, or no more than 80 ppm, or no more than 50 ppm, or no more than 20 ppm, based upon a total weight of the lubricating composition. [0059] The TBN of the lubricating composition, as determined according to ASTM D2896-21, “Standard Test Method For Base Number Of Petroleum Products By Potentiometric Perchloric Acid Titration,” may be no more than 10, or no more than 9, or no more than 8. [0060] The lubricating composition may be free of polyisobutylene succinic anhydride (PIBSA). [0061] The lubricating composition may have an Oxidation Induction Time, as determined according to CEC L-85-99, “Oxidative Stability of Lubricants by PDSC (Pressure Differential Scanning Calorimetry),” of at least 120 minutes, or at least 130 minutes, or at least 135 minutes. [0062] The lubricating composition in accordance with any of the aspects described above may be used for lubricating an engine, such as an internal combustion engine or a heavy-duty diesel engine. [0063] In another embodiment, a method for improving oxidative stability in an engine may include supplying the lubricating composition in any of the aspects described above to the engine. [0064] In the method, the oxidation induction time of the lubricating composition, as determined according to CEC L-85-99 may be at least 65 minutes. [0065] In accordance with another exemplary embodiment, a lubricating composition includes an oil of lubricating viscosity; a sulfurized organic compound sufficient to provide, in the lubricating composition, at least 0.1 wt. % sulfur; at least 0.1 wt. % of a phenolic antioxidant; at least 0.1 wt. % of a succinimide dispersant which is at least substantially free of boron; and a calcium salicylate detergent present in sufficient amount to provide the lubricating composition with at least 0.02 wt. % Ca, or at least 0.04 wt. %, or at least 0.1 wt. %, or up to 0.3 wt. % or up to 0.2 wt.%, or up to 0.15 wt. % Ca. The lubricating composition contains no more than 0.04 wt. % of active sulfur and no more than 0.01 wt. % magnesium.
4777-01 [0066] In another aspect of the exemplary embodiment, a method for improving oxidative stability of a lubricating oil in an engine includes supplying the lubricating composition described above to the engine. DETAILED DESCRIPTION [0067] Aspects of the exemplary embodiment relate to a lubricating composition and to a method of lubricating a mechanical device. The composition provides improved oxidative stability of a lubricating oil in the mechanical device while minimizing corrosion of conductive metals. [0068] As used herein, TBN is measured according to ASTM D2896-21, “Standard Test Method for Base Number of Petroleum Products by Potentiometric Perchloric Acid Titration,” ASTM International, West Conshohocken, PA, 2015, hereinafter, D2896. [0069] The exemplary lubricating composition has a TBN of at least 5, or at least 7. The TBN may be no more than 10, or no more than 9, or no more than 8. The succinimide dispersant may contribute to the overall TBN of the lubricating composition. For example, the succinimide dispersant may have a TBN of at least 12, or at least 15, or up to 20. [0070] An exemplary lubricating composition includes: a) an oil of lubricating viscosity; b) a phenolic antioxidant, i.e., one or more phenolic antioxidants; c) a succinimide dispersant, i.e., one or more succinimide dispersants; d) a detergent, i.e., one or more detergents, including an alkaline earth metal salt of salicylic acid; e) a sulfurized organic compound, i.e., one or more sulfurized organic compounds, the sulfurized organic compound selected to provide the lubricating composition with a low active sulfur content; and f) optionally, one or more other performance additives, such as an antiwear agent, a corrosion inhibitor, a viscosity modifier, a pour point depressant, an antifoam agent, an extreme pressure agent, a friction modifier, a viscosity modifier, and/or a combination thereof.
4777-01 [0071] The exemplary succinimide dispersant(s), and the lubricating composition as a whole, is/are at least substantially free of boron, or boron- free. As used herein, “substantially free of boron” means that the lubricating composition includes no more than 50 ppm of boron, by weight, e.g., no more than 25 ppm of boron, by weight. As used herein, “boron-free” means that trace amounts of or contamination with low or unintended levels of boron are considered, e.g., the lubricating composition may include no more than 15 ppm boron, by weight, or no more than 10 ppm boron, by weight, or no more than 5 ppm boron, by weight, or as little as 0 ppm, by weight of boron (i.e., an undetectable amount). In the exemplary embodiment, this may be achieved using succinimide dispersant(s) that are non-borated. The wt. % boron can be estimated, theoretically, based on the amount(s) of boron known to be present in each of the components of the lubricating composition. However, the amount can be accurately determined spectroscopically according to ASTM D4951-09, “Standard Test Method for Determination of Additive Elements in Lubricating Oils by Inductively Coupled Plasma Atomic Emission Spectrometry.” [0072] The total amount of magnesium (Mg) in the lubricating composition may be determined by atomic absorption in accordance with ASTM D4628- 16, “Standard Test Method for Analysis of Barium, Calcium, Magnesium, and Zinc in Unused Lubricating Oils by Atomic Absorption Spectrometry,” and may be no more than 0.02 wt. %, or 0.01 wt. %, or no more than 0.005 wt. %, or no more than 0.001 wt. %, or no more than 0.0001 wt. %, or 0 wt. %. [0073] The total nitrogen content of the lubricating composition can be determined according to ASTM D3228-20, “Standard Test Method for Total Nitrogen in Lubricating Oils and Fuel Oils by Modified Kjeldahl Method,” and may be at least 0.05 wt. %, or at least 0.07 wt. %, or up to 0.2 wt. %, or up to 0.15 wt.%. [0074] The lubricating composition may have a kinematic viscosity at 100°C (KV_100) of at least 2 cSt (or mm2/s), or at least 10 cSt, or at least 12 cSt, or up to 25 cSt, or up to 20 cSt, as measured by ASTM D445-21e1, “Standard Test Method for Kinematic Viscosity of Transparent and Opaque
4777-01 Liquids (and Calculation of Dynamic Viscosity)”, hereinafter, “D445”. The lubricating composition may be liquid, i.e., not a gel or semi-solid, at ambient temperatures (15-30°C). a) The Oil of Lubricating Viscosity [0075] The lubricating composition comprises an oil of lubricating viscosity. Suitable oils include natural and synthetic oils, oil derived from hydrocracking, hydrogenation, and hydrofinishing, unrefined, refined, re-refined oils or mixtures thereof. [0076] Oils of lubricating viscosity may also be defined as specified in April 2008 version of “Appendix E - API Base Oil Interchangeability Guidelines for Passenger Car Motor Oils and Diesel Engine Oils”, section 1.3 Sub-heading 1.3. “Base Stock Categories”. The API Guidelines are also summarized in U.S. Pat. No. 7,285,516. The five base oil groups are as follows: Group I (sulfur content >0.03 wt. %, and/or <90 wt. % saturates, viscosity index 80- 120); Group II (sulfur content <0.03 wt. %, and >90 wt. % saturates, viscosity index 80-120); Group III (sulfur content <0.03 wt. %, and >90 wt. % saturates, viscosity index >120); Group IV (all polyalphaolefins (PAOs)); and Group V (all others not included in Groups I, II, III, or IV). The exemplary oil of lubricating viscosity includes an API Group I, Group II, Group III, Group IV, Group V oil, or mixtures thereof. In some embodiments, the oil of lubricating viscosity is an API Group I, Group II, Group III, or Group IV oil, or mixtures thereof. In some embodiments, the oil of lubricating viscosity is an API Group I, Group II, or Group III oil, or mixture thereof. In one embodiment the oil of lubricating viscosity may be an API Group II, Group III mineral oil, a Group IV synthetic oil, or mixture thereof. In some embodiments, at least 5 wt. %, or at least 10 wt.%, or at least 20 wt.%, or at least 40 wt. % of the lubricating composition is a polyalphaolefin (Group IV). Other groups (subgroups) have defined, from which the oil of lubricating viscosity may be selected, including API Group II+ base oils, which refers to a Group II base oil having a viscosity index ≥ 110 and less than 120, and API Group III+ base oil, having a viscosity index ≥ 130, as described in SAE publication “Design Practice: Passenger Car
4777-01 Automatic Transmissions,” fourth Edition, AE-29, 2012, pages 12-9. In one embodiment, a Group II and/or Group III base oil is used. [0077] Unrefined, refined and re-refined oils, and natural and synthetic oils are described, for example, in U.S. Pub. No.2010/0197536 A1. Synthetic oils may also be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer-Tropsch hydrocarbons or waxes. Oils may be prepared by a Fischer-Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid procedures. [0078] Unrefined oils are those obtained directly from a natural or synthetic source generally without (or with little) further purification treatment. [0079] Refined oils are similar to the unrefined oils except they have been further treated in one or more purification steps to improve one or more properties. Purification techniques are known in the art and include solvent extraction, secondary distillation, acid or base extraction, filtration, percolation and the like. [0080] Re-refined oils are also known as reclaimed or reprocessed oils, and are obtained by processes similar to those used to obtain refined oils and often are additionally processed by techniques directed to removal of spent additives and oil breakdown products. [0081] Natural oils include animal oils, vegetable oils (e.g., castor oil), mineral lubricating oils such as liquid petroleum oils and solvent-treated or acid-treated mineral lubricating oils of the paraffinic, naphthenic or mixed paraffinic-naphthenic types and oils derived from coal or shale or mixtures thereof. Example animal and vegetable oils include long chain fatty acid esters, such as linseed oil, sunflower oil, sesame seed oil, beef tallow oil, lard oil, palm oil, castor oil, cottonseed oil, corn oil, peanut oil, soybean oil, olive oil, whale oil, menhaden oil, sardine oil, coconut oil, palm kernel oil, babassu oil, rapeseed oil, and soya oil. [0082] Synthetic oils may be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer-Tropsch hydrocarbons or waxes. In one embodiment oils may be prepared by a Fischer-Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid oils. Exemplary synthetic
4777-01 oils include hydrocarbon oils, such as poly-alpha olefins, synthetic esters and polyesters, poly-acrylates and poly-methacrylates, liquid esters of phosphorus-containing acids, and polymeric tetrahydrofurans. [0083] Example synthetic esters include esters of a dicarboxylic acid (e.g., selected from phthalic acid, succinic acid, alkyl succinic acids, alkenyl succinic acids, maleic acid, azelaic acid, suberic acid, sebacic acid, fumaric acid, adipic acid, linoleic acid dimer, malonic acid, alkyl malonic acids, and alkenyl malonic acids) with an alcohol (e.g., selected from butyl alcohol, hexyl alcohol, dodecyl alcohol, 2-ethylhexyl alcohol, ethylene glycol, diethylene glycol monoether, and propylene glycol). Specific examples of these esters include dibutyl adipate, di(2-ethylhexyl) sebacate, di-n-hexyl fumarate, dioctyl sebacate, diisooctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, dieicosyl sebacate, the 2-ethylhexyl diester of linoleic acid dimer, and the complex ester formed by reacting one mole of sebacic acid with two moles of tetraethylene glycol and two moles of 2-ethylhexanoic acid. Esters particularly useful as synthetic oils include those made from C5 to C12 monocarboxylic acids and polyols and from polyol ethers such as neopentyl glycol, trimethylolpropane, pentaerythritol, dipentaerythritol, and tripentaerythritol. Esters can also be monoesters, such as are available under the trade name Priolube 1976™ (C18-alkyl‒COO‒C20-alkyl). Synthetic esters useful herein may have a KV_100 (according to D445) of 2.5 mm2/s to 30 mm2/s. [0084] Exemplary synthetic hydrocarbon oils include polymerized and interpolymerized olefins (e.g., polybutylenes, polypropylenes, propylene- isobutylene copolymers); poly(1-hexenes), poly(1-octenes), poly(1-decenes), and mixtures thereof; alkyl-benzenes (e.g. dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, di-(2-ethylhexyl)-benzenes); polyphenyls (e.g., biphenyls, terphenyls, alkylated polyphenyls); diphenyl alkanes, alkylated diphenyl alkanes, alkylated diphenyl ethers and alkylated diphenyl sulfides and the derivatives, analogs and homologs thereof or mixtures thereof.
4777-01 [0085] Mixtures of such oils are contemplated, such as a mixture of Group II and Group III base oils, or a mixture of Group III and Group IV base oils. [0086] The oil of lubricating viscosity may have a kinematic viscosity at 100 °C (KV_100), determined according to D445, of at least 1.8 cSt, or at least 4 cSt, depending on the desired SAE grade of the lubricating composition. This viscosity can be obtained by a mixture of base oils, for example containing mineral bases of Group I such as Neutral Solvent (for example 500 NS or 600 NS) and Bright Stock bases. Any other combination of mineral or synthetic bases or bases of vegetable origin having, in mixture with the additives, a viscosity compatible with the desired SAE grade can be used. [0087] The amount of the oil of lubricating viscosity present may be typically the balance remaining after subtracting from 100 wt. % the sum of the amount of the additives as described herein above, and any other performance additives. [0088] The lubricating composition may be in the form of a concentrate and/or a fully formulated lubricant. If the lubricating composition is in the form of a concentrate (which may be combined with additional oil to form, in whole or in part, a finished lubricating composition), a ratio of the components of the lubricating composition (other than the oil of lubricating viscosity) to the oil of lubricating viscosity may be from 20:80 to 90:10 by weight, or from 40:60 to 80:20 by weight. If the lubricating composition is in the form of a finished lubricating composition, a ratio of the components of the lubricating composition (other than the oil of lubricating viscosity) to the oil of lubricating viscosity may be from 1:99 to 30:70 by weight, or from 5:95 to 20:80 by weight. [0089] In one embodiment, the oil of lubricating viscosity (including diluent oil and oil present as a result of additives in the composition) is at least 20 wt. %, or at least 40 wt. %, or at least 60 wt. %, or at least 70 wt.%, or at least 80 wt. %, or at least 82 wt. %, or up to 96 wt. %, or up to 94 wt. %, or up to 92 wt. %, or up to 90 wt. % of the lubricating composition. b) The phenolic antioxidant [0090] The phenolic antioxidant may be present in the lubricating composition at a total concentration of at least 0.1 wt. %, or at least 0.5 wt.
4777-01 %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or up to 8 wt. %, or up to 6 wt. %, or up to 5 wt. %, or up to 4 wt. %, or up to 3 wt. % of the lubricating composition. [0091] Exemplary phenolic antioxidants include hindered phenols, including hindered phenol esters, such as phenol alkyl esters, hindered phenol acetates, hindered phenol alkoxides, bis- and polyphenols, condensates of phenols with formic acid and mixtures thereof. Hindered phenol antioxidants often contain a secondary butyl and/or a tertiary butyl group as a sterically hindering group. The phenol group may be further substituted with a hydrocarbyl group (typically linear or branched alkyl) and/or a bridging group linking to a second aromatic group. [0092] Example phenolic antioxidants that may be used include: - Hindered phenols, such as 2-tert-butylphenol, 2-tert-butyl-4- methylphenol, 2-tert-butyl-5-methylphenol, 2,4-di-tert-butylphenol, 2,6-di-tert- butylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol, 2-tert-butyl-4-methoxyphenol, 3-tert-butyl-4-methoxyphenol, 2,5-di-tert- butylhydroquinone, 2,6-di-tert-butyl-4-ethylphenol; 4-methyl-2,6-di-tert- butylphenol, 4-ethyl-2,6-di-tert-butylphenol, 4-propyl-2,6-di-tert-butylphenol, 4-butyl-2,6-di-tert-butylphenol, and 4-dodecyl-2,6-di-tert-butylphenol; - Hindered alkyl phenol esters, such as C7-C9 branched alkyl esters of 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy-benzenepropanoic acid, alkyl-3-(3,5-di- tert-butyl-4-hydroxyphenyl)propionates such as n-octadecyl-3-(3,5-di-tert- butyl-4-hydroxyphenyl)propionate, n-butyl-3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate and 2'-ethylhexyl-3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate; - Hindered alkoxy phenols, such as 2,6-di-tert-butyl-4-alkoxyphenols, e.g., 2,6-di-tert-butyl-4-methoxyphenol and 2,6-di-tert-butyl-4-ethoxyphenol; - Hindered phenol acetates, such as 3,5-di-tert-butyl-4- hydroxybenzylmercaptooctylacetate; - Hindered bisphenols, such as 2,2'-methylene-bis(4-alkyl-di-tert- butylphenol)s, e.g., 2,2'-methylenebis(4-methyl-di-tert-butylphenol, and 2,2- methylenebis(4-ethyl-di-tert-butylphenol), bisphenols, such as 4,4'-
4777-01 butylidenebis(3-methyl-6-tert-butylphenol, 4,4'-methylenebis(2,6-di-tert- butylphenol), 4,4'-bis(2,6-di-tert-butylphenol), 2,2-(di-p- hydroxyphenyl)propane, 2,2-bis(3,5-di-tert-butyl-4-hydroxyphenyl)propane, 4,4'-cyclohexylidenebis(2,6-tert-butylphenol), hexamethyleneglycol-bis[3- (3,5-di-tert-butyl-4-hydroxyphenyl)propionate], triethyleneglycolbis[3-(3-tert- butyl-4-hydroxy-5-methylphenyl)propionate], 2,2'-thio-[diethyl-3-(3,5-di-tert- butyl-4-hydroxyphenyl)propionate], 3,9-bis{1,1-dimethyl-2-[3-(3-tert-butyl-4- hydroxy-5-methyl-phenyl)propionyloxy]ethyl}2,4,8,10-tetraoxaspiro- [5,5]undecane, 4,4'-thiobis(3-methyl-6-tert-butylphenol) and 2,2'-thiobis(4,6- di-tert-butylresorcinol); - Polyphenols such as tetrakis[methylene-3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate]methane, 1,1,3-tris(2-methyl-4-hydroxy-5-tert- butylphenyl)butane, 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4- hydroxybenzyl)benzene, bis-[3,3'-bis(4'-hydroxy-3'-tert-butylphenyl)butyric acid]glycol ester, 2-(3',5'-di-tert-butyl-4-hydroxyphenyl)methyl-4-(2'',4''-di- tert-butyl-3''-hydroxyphenyl)methyl-6-tert-butylphenol and 2,6-bis(2'-hydroxy- 3'-tert-butyl-5'-methylbenzyl)-4-methylphenol; - 4-tert-butylphenol-formaldehyde condensates and 4-tert-butylphenol- acetaldehyde condensates; - and mixtures thereof. [0093] The hindered phenol antioxidant often contains a secondary butyl and/or a tertiary butyl group as a sterically hindering group. The phenol group may be further substituted with a hydrocarbyl group (typically linear or branched alkyl) and/or a bridging group linking to a second aromatic group. Examples of suitable hindered phenol antioxidants include 2,6-di-tert- butylphenol, 4-methyl-2,6-di-tert-butylphenol, 4-ethyl-2,6-di-tert-butylphenol, 4-propyl-2,6-di-tert-butylphenol, 4-butyl-2,6-di-tert-butylphenol, and 4- dodecyl-2,6-di-tert-butylphenol. In one embodiment the hindered phenol antioxidant is an ester and may include, e.g., Irganox™ L 135 or L 115 from BASF. Irganox™ L 135 is a high molecular weight phenolic antioxidant, specifically, a mixture of C7-C9 branched alkyl esters of 3,5-bis(1,1-dimethyl- ethyl)-4-hydroxy-benzenepropanoic acid. Irganox™ L 115 is 2,6-di-tert-
4777-01 butylphenol. A more detailed description of suitable ester-containing hindered phenol antioxidant chemistry is found in U.S. Pat. No.6,559,105. In another embodiment, the hindered alkyl phenol is a C4 alkyl ester of 3,5-bis(1,1- dimethyl-ethyl)-4-hydroxy-benzenepropanoic acid. In another embodiment, the hindered alkyl phenol is 2,2'-thiodiethylene bis[3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate]. [0094] Coupled phenols useful herein may contain two alkylphenols coupled with alkylene groups to form bisphenol compounds. Examples of suitable coupled phenol compounds include 4,4'-methylene bis(2,6-di-tert- butyl phenol); 4-methyl-2,6-di-tert-butylphenol; 2,2'-bis(6-tert-butyl-4- heptylphenol); 4,4'-bis(2,6-di-tert-butyl phenol); 2,2'-methylene bis(4-methyl- 6-tert-butylphenol), and 2,2'-methylene bis(4-ethyl-6-tert-butylphenol). [0095] Other phenolic antioxidants may include polyhydric aromatic compounds and their derivatives. Examples of suitable polyhydric aromatic compounds include esters and amides of gallic acid, 2,5-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 1,4-dihydroxy-2-naphthoic acid, 3,5- dihydroxynaphthoic acid, 3,7-dihydroxy naphthoic acid, and mixtures thereof. In one embodiment, the phenolic antioxidant comprises a hindered phenol. In another embodiment the hindered phenol is derived from 2,6-di-tert-butyl phenol. [0096] In one embodiment, the lubricating composition is free or substantially free of substituted diphenylamine (SDPA) antioxidants. By “substantially free,” it means that SDPA antioxidants may be present at no more than 0.1 wt. % of the lubricating composition, or no more than 0.01 wt. % of the lubricating composition, or 0 wt.%. [0097] Substituted diphenylamines are defined as phenyl amines having a substituent on one or more of the carbon atoms of the phenyl rings. The substituent(s) can be hydrocarbyl substituent(s) selected from aliphatic substituents (including cycloaliphatic), aromatic substituents, substituents with alkyl and aryl moieties, and mixtures thereof. Substituted diphenylamines of this type include mono-, di-, tri-, and poly- alkyl, alkenyl, alkynyl, alkoxyalkyl, alkylamino, aryl, alkylaryl, and/or alkoxyaryl-substituted
4777-01 diphenylamines, e.g., C1-C24, particularly C6 and higher, alkyl-substituted diphenylamines, such as mono-octyl diphenylamine, di-octyl diphenylamine, mono-butyl-mono-octyl diphenylamine, nonyl diphenylamine, di-nonyl diphenylamine, tri-nonyl diphenylamine, decyl diphenylamine, and di-decyl diphenylamine, as described, for example, in U.S. Pat. Nos. 2,943,112; 4,824,601; 5,672,752; 6,204,412; 6,315,925; 6,355,839, and U.S. Pub. Nos. 2015/0307803 and 2016/0017252, as well as polymers of such monomers, as described, for example, in U.S. Pub. No. 20190127526A1. Aryl-substituted diphenylamines include phenyl-α-naphthylamine (PANA) and alkylated phenyl naphthylamines. [0098] Other aminic antioxidants, which may be excluded or substantially free of, include 2,6-di-tert-butyl-α-dimethylamino-p-cresol. [0099] In one embodiment, the lubricating composition is free or substantially free (less than 0.01 wt. %, or less than 0.001 wt. % or 0 wt. %) of all aminic antioxidants. c) Succinimide Dispersant [0100] The exemplary lubricating composition includes at least one succinimide dispersant. The succinimide dispersant is at least substantially free of boron. The succinimide dispersant may provide the lubricating composition with no more than 0.001% boron (B), or no more than 0.0001% boron, or no more than 0.00005% boron, or no more than 0.00001% boron, or 0% boron. [0101] The succinimide dispersant may be an N-substituted long chain alkenyl succinimide. An example of an N-substituted long chain alkenyl succinimide is polyisobutylene succinimide. The polyisobutylene from which polyisobutylene succinic anhydride is derived has a number average molecular weight Mn of at least 300, or at least 350, or at least 500, or at least 550, or at least 750, or at least 1000, and can be up to 5000, or up to 3000, or up to 2500. Such succinimides can be formed, for example, from high vinylidene polyisobutylene and maleic anhydride. Succinimide dispersants and their preparation are disclosed, for example, in U.S. Pat. Nos.3,172,892, 3,219,666, 3,316,177, 3,340,281, 3,351,552, 3,381,022, 3,433,744,
4777-01 3,444,170, 3,467,668, 3,501,405, 3,542,680, 3,576,743, 3,632,511, 4,234,435, Re 26,433, 6,165,235, and 7,238,650 and EP0355895A2. [0102] In one embodiment, the succinimide dispersant is a polyisobutylene succinimide dispersant derived from an 1800 to 2200 Mn polyisobutylene, which includes 0.80-1.0 wt. % nitrogen. [0103] Other dispersants may be used in addition to the succinimide detergent, such as Mannich dispersants, succinamide dispersants, and polyolefin succinic acid esters, amides, and ester-amides, and mixtures thereof. [0104] In one embodiment, the lubricating composition is free or at least substantially free of polyisobutylene succinic anhydride (PIBSA). By this it is meant that the lubricating composition contains no more than 0.001 wt. % of PIBSA, or no more than 0.0001 wt. % of PIBSA. [0105] An exemplary polyolefin succinic acid ester-amide is a polyisobutylene succinic acid reacted with an alcohol (such as pentaerythritol) and a polyamine. Exemplary polyolefin succinic acid esters include polyisobutylene succinic acid esters of pentaerythritol and mixture thereof. [0106] The exemplary dispersants may also be post-treated by conventional methods by a reaction with any of a variety of agents. In one embodiment, such post-treatment does not include treatment with a boron compound (such as boric acid), and thus the dispersant is not borated. Post-treatments with urea, thiourea, dimercaptothiadiazoles, carbon disulfide, aldehydes, ketones, carboxylic acids, such as terephthalic acid, hydrocarbon-substituted succinic anhydrides, maleic anhydride, nitriles, epoxides, and phosphorus compounds are contemplated. In one embodiment, the post-treated dispersant is reacted with a dimercaptothiadiazole. In another embodiment, the post-treated dispersant is reacted with phosphoric acid or phosphorous acid. [0107] For purposes of expressing the amounts of components in the composition, dispersant viscosity modifiers are classed as viscosity modifiers rather than as dispersants. [0108] In one embodiment, the lubricating composition includes at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or up to 7.0 wt. %, or up to 6.0 wt. of a boron-free (non-borated) succinimide dispersant. As a
4777-01 result, the lubricating composition may be free or at least substantially free of boron, as noted above. [0109] The lubricating composition may include, in total, at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. % or at least 3 wt. % of dispersants, and in some embodiments, up to 15 wt. %, or up to 10 wt. %, or up to 8 wt. %, or up to 7 wt. %, or up to 5 wt. % of all dispersants. The Sulfurized Organic Compound [0110] The exemplary sulfurized organic compound helps to control wear in a lubricated device, such as an engine, particularly for extreme pressure conditions in automobile, truck and industrial engines. They can also have very good thermal oxidation stability and rust inhibition properties. [0111] The term “active sulfur” of a sulfur-containing compound refers to the relative ability of a sulfur-containing compound to react chemically with a metal surface to form a metal sulfide. As used herein, active sulfur is the weight percent of sulfur which is available for a reaction at 150°C, as determined by ASTM D1662- 19, “Standard Test Method for Active Sulfur in Cutting Oils,” hereinafter, ASTM D1662. It is to be noted that the active sulfur of a sulfur-containing compound is not merely a function of the mole percent of sulfur that it contains and that two sulfur-containing compounds may have very similar mole % (or weight %) of sulfur but distinctly different weight % of active sulfur. The balance of the sulfur is referred to as inactive sulfur. [0112] The sulfurized organic compound is generally one which is low in active sulfur. A sulfurized organic compound which is low in active sulfur has either a low weight percent of active sulfur or a low weight % active sulfur in the total sulfur in the sulfurized organic compound, or both. [0113] Sulfurized organic compounds include those that are substantially nitrogen-free, that is, they do not contain nitrogen functionality. They may be formed by sulfurizing an organic compound containing at least one olefinic double bond (a non-aromatic double bond), that is, one connecting two aliphatic carbon atoms. The organic compounds to be sulfurized may, in some cases, include metal cations (e.g., from Group I or II, e.g., sodium, potassium, barium, calcium);
4777-01 halogen groups (e.g., chloro, bromo, or iodo); and/or oxygen-containing groups, such as ester groups. [0114] Example sulfurized organic compounds include dibenzyl mono- and disulfides, sulfurized isobutylene, sulfurized methyl esters of oleic acid, sulfurized alkylphenols, sulfurized dipentene, sulfurized terpenes, and sulfurized Diels-Alder adducts, and phosphosulfurized hydrocarbons such as the reaction product of phosphorus sulfide with turpentine or methyl oleate, and the like. [0115] The sulfurized organic compound or mixture of compounds particularly useful herein contain(s) little or no active sulfur. Active sulfur compounds include a chain of at least two connected sulfur atoms. The chain of sulfur atoms allows the molecule to break easily between sulfur atoms and the reactive sulfur species formed can cause corrosion of some metals, such as copper. Inactive sulfur compounds contain fewer than two connected sulfur atoms, i.e., each sulfur atom is connected to an atom other than sulfur. Some compounds may include both active sulfur and inactive sulfur, with some of the sulfur content being in a chain of two or more sulfur atoms while the remainder of the sulfur occurs as single sulfur atoms. [0116] The sulfurized organic compound or mixture of sulfurized organic compounds, where two or more such compounds are used, may have an active sulfur content, as determined at 150°C by ASTM D1662, of no more than 8 wt. %, or no more than 6 wt. %, or no more than 5 wt. %, or no more than 4 wt. %, %, or no more than 3.5 wt. %, or no more than 3 wt. %, or no more than 2.5 wt. %, or as little as 0 wt. % of active sulfur. In some embodiments, the active sulfur is at least 0.1 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or at least 1.5 wt. %, or at least 1.8 wt. %, of the sulfurized organic compound or mixture of sulfurized organic compounds. Where two or more sulfurized organic compound are employed, the active sulfur content is the average (weighted mean) active sulfur content. [0117] The sulfurized organic compound or mixture of sulfurized organic compounds, where two or more such compounds are used, may have a total sulfur content, as determined in accordance with ASTM D1552-16 (2021), “Standard Test Method for Sulfur in Petroleum Products by High Temperature Combustion and Infrared (IR) Detection or Thermal Conductivity Detection (TCD),” hereinafter
4777-01 D1552, of at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or no more than 18 wt. %, or no more than 15 wt. %, or no more than 14.0 wt. %, or no more than 12.0 wt. %, or no more than 5 wt. %. Where two or more sulfurized organic compounds are employed, the total sulfur content is the average (weighted mean) sulfur content. [0118] In one embodiment, the percentage, by weight, of the total sulfur (as determined by ASTM D1552) in the sulfurized organic compound that is active sulfur (as determined by ASTM D1662) may be no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt. %, or no more than 19 wt. %, and may be as little as 0 wt. %, or in some embodiments, at least 1 wt. %, or at least 1.5 wt. %, or at least 6 wt. %, or at least 10 wt. %, or at least 15 wt. %. Put another way, a ratio by weight of active sulfur to sulfur which is not active sulfur in the sulfurized organic compound may be no more than 25:75, or no more than 22:82, or no more than 20:80. [0119] The sulfurized organic compound(s) may be present in a sufficient amount to provide the lubricating composition with at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt.%, or up to 0.5 wt.%, or up to 0.12 wt.%, or up to 0.09 wt. % sulfur. Other sources of sulfur in the lubricating composition may provide additional amounts of sulfur. In one embodiment, the lubricating composition includes no more than 0.4 wt.% total sulfur, or no more than 0.3 wt. % total sulfur. [0120] The sulfurized organic compound(s) may be present in a sufficient amount to provide the lubricating composition with no more than 0.04 wt. % of active sulfur, or no more than 0.03 wt. %, or no more than 0.025 wt. %, or no more than 0.02 wt. %, or no more than 0.015 wt. % of active sulfur and in some embodiments, to provide the lubricating composition with at least 0.005 wt.%, or at least 0.008 wt.%, or at least 0.01 wt. % of active sulfur. In general, the sulfurized organic compound(s) are the only sources of active sulfur in the lubricating composition. [0121] The sulfurized organic compound may be selected from oligomeric polysulfides, alkyl polysulfides, sulfurized esters, sulfurized alpha olefins, sulfurized fats, and sulfurized soybean oil.
4777-01 [0122] Oligomeric polysulfides can be of the general form shown in Formula I: R1―Sx―[(C(R')vH2-v)n―Sx]p― R2 Formula I, where R1 and R2 are each independently a C2-C20 alkyl, e.g., a C3, or C4 or higher alkyl, or a C16 or lower alkyl, each R' is independently a C1-C20 alkyl, or a C6 or lower alkyl; each n is independently at least 1, or at least 2, or up to 8, e.g., 3-5, such as 3 or 4; p is independently at least 1, or at least 2, or up to 8; each v is from 0-2, e.g., v is 0; and each x is independently at least 1, or at least 2, or up to 3, or higher, with the proviso that the limits noted above on active sulfur of the sulfurized organic compound(s) are met. [0123] In general (e.g., for at least 80% of the Sx groups, or at least 90% of the Sx groups, or in some cases all of the Sx groups) the values of x are no more than 1. The lubricating composition may thus be substantially free of compounds Formula (I) where x is 4 or higher. “Substantially free” in this context, means that x is 4 or higher in no more than 5%, or no more than 2%, or no more than 1%, or no more than 0.5% of the Sx groups. The total sulfur content (ASTM D1552) of such oligomeric polysulfides and mixtures thereof may range from 5-45 wt. %, or at least 10 wt. %. The active sulfur content (ASTM D1662) of such oligomeric polysulfides and mixtures thereof may range from 0.5-10 wt. %, or up to 9 wt. %. [0124] Alkyl polysulfides can be of the general form shown in Formula II: R1―Sx―R2 Formula II, where R1 and R2 are each independently a C2-C20 alkyl, e.g., a C3 or higher alkyl, or a C16 or lower alkyl; and each x is independently at least 1, and in some cases may be at least 2, or up to 3, or higher, with the proviso that the limits noted above on active sulfur of the sulfurized organic compound(s) are met. This generally means the value of x is no more than 1.5, or no more
4777-01 than 1.2, on average, and that the lubricating composition is substantially free of compounds of Formula II where x is 4 or higher. [0125] The total sulfur content (ASTM D1552) of such alkyl polysulfides and mixtures thereof may range from 5-20 wt. %, or at least 10 wt. %. The active sulfur content (ASTM D1662) of such alkyl polysulfides and mixtures thereof may range from 0.5-45 wt. %, or up to 10 wt. %, or up to 9 wt. %, or up to 5 wt. %. The molecular weight may range from 200 to 2000 Dalton. [0126] Example sulfurized esters include sulfurized fatty acid esters of an aliphatic alcohol, such as glycerol, e.g., monoglycerides, diglycerides, and triglycerides, such as sulfurized triglycerides of the general form shown in Formula III: CH2―O―C(=O)―R3 │ CH2―O―C(=O)―R4 │ CH2―O―C(=O)―R5 Formula III, where R3, R4, and R5 are each independently a C8 or higher alkyl or alkenyl group, or a C10 or higher alkyl or alkenyl group, or up to a C30 or up to a C24 alkyl or alkenyl group; and wherein at least one of R3, R4, and R5 is linked to a sulfur atom of a sulfur-containing moiety, intermediate ends of the alkyl group. [0127] Example sulfur-containing moieties can be of the general form: ―Sx―, which forms a link between two of R3, R4, and R5; or ―Sx―R6, where R6 is a C4 or higher, or a C6, or higher, or a C8 or higher, or a C10 or higher, or up to a C50, linear or branched alkyl or alkenyl group, such as ―CH2CH=CHCH2(CH2CH2)qCH3, where q is at least 5, or at least 10, or up to 15; or a mixture thereof; where each x is independently at least 1, and in some cases may be at least 2, or up to 3, or higher, but substantially free of compounds of Formula II where x is 4 or higher, with the proviso that the limits noted above on active sulfur of the sulfurized organic compound(s) are met.
4777-01 [0128] One example sulfurized fatty acid ester is a sulfurized triglyceride of the general form shown in Formula IV:
Formula IV, where R6 is as described above, e.g., CH2CH=CHCH2(CH2CH2)13-15CH3; each of R7, R8, R9, R10, R11, and R12 is independently a C2 to C8 alkyl or alkenyl group, e.g., R7 is (CH2)6, R8 is (CH2)6CH3, R9 is (CH2)7, R10 is (CH2)5CH3, R11 is (CH2)6, and R12 is (CH2)6CH3; and each x is independently as described above. [0129] The total sulfur content (ASTM D1552) of the sulfurized triglyceride according to Formula III or IV may be at least 5 wt. %, or at least 7 wt. %, or up to 15 wt. %, or up to 12 wt. %. [0130] The active sulfur (ASTM D1662) of the sulfurized esters or mixture thereof may be less than 5 wt. %, e.g., from 3 – 4 wt. %. [0131] Other sulfurized esters include sulfurized cycloaliphatic dialkylesters and dialkenyl esters of the general form shown in Formula V:
Formula V, where each of R13 and R14 is independently a C2 or higher alkyl group, such as a C3 or higher, or C4 or higher, or up to C10, or up to C6 alkyl or alkenyl group, e.g., a linear C4 alkyl group; and
4777-01 x is as described above, e.g., x is 1 or 2. [0132] The sulfur content of the sulfurized cycloaliphatic diester(s) may be at least 5 wt. % or at least 10 wt. % or up to 15 wt. %, such as 10-14 wt. % and the active sulfur may be 1 to 5 wt. %. For example, the active sulfur content of a mixture of sulfurized cycloaliphatic dibutylesters of the form shown in Formula V may be at least 1 wt. % or at least 1.5 wt. % or up to 5 wt. %, such as up to 3 wt. %. [0133] Example sulfurized organic compounds include sulfurized olefins (sulfurized alkenes), which can be obtained by reacting a sulfurizing agent with an alkene, such as isobutylene, in the presence of a catalyst. Sulfurizing agents include elemental sulfur, hydrogen sulfide, sulfur halide, sodium sulfide, and a mixture of hydrogen sulfide and sulfur or sulfur dioxide. The amount of sulfurizing agent employed may be calculated based on the total olefinic unsaturation of the mixture. For example, 0.5 to 1.2 moles of sulfur are employed per mole of olefinic bonds. The olefinic compound may contain from 2 to 50 carbon atoms. [0134] Example sulfurized olefins can be obtained from isobutylene, sulfur and hydrogen sulfide, by catalytic processes using solid catalysts such as those described in U.S. Pat. Nos.6,472,354B2 and 4,876,389A, by reacting a mercaptan and sulfur in the presence of a basic catalyst. They can also be produced by a two-step process, as described in U.S. Pat. No. 4,937,385A, which includes synthesizing a mercaptan from an alkene and H2S in the presence of a solid catalyst and then bringing the mercaptan with sulfur and another heterogeneous catalyst together to form the sulfurized olefin. [0135] A sulfurized olefin as illustrated in Formula IV can be prepared as described in U.S. Pat. No.4,957,651. The method employs a cosulfurized mixture of two or more reactants selected from (1) at least one fatty acid ester of a polyhydric alcohol, (2) at least one fatty acid, (3) at least one olefin, and (4) at least one fatty acid ester of a monohydric alcohol. Reactant (3), the olefin component, includes at least one olefin. The olefin may be an aliphatic olefin, containing 4 to 40 carbon atoms, such as from 8 to 36 or 12 to 18 carbon atoms. Terminal olefins, or alpha-olefins, are particularly suitable, especially those having from 12 to 20 carbon atoms.
4777-01 [0136] A sulfurized organic compound as illustrated in Formula V can be the reaction product of a sulfurizing agent and at least one Diels-Alder adduct, in a molar ratio of at least 0.75:1. The molar ratio of sulfur source to Diels-Alder adduct may be from 0.75:1 to 1:1.2. The Diels-Alder adducts can be prepared from dienophiles having at least one carboxylic ester group represented by —C(O)O— Ro, where Ro is the residue of a saturated aliphatic alcohol of up to 40 carbon atoms, the aliphatic alcohol from which —Ro is derived being a mono or polyhydric alcohol, which may be selected from alkylene glycols, alkanols, alkoxy-substituted alkanols, ethanol, ethoxyethanol, propanol, butanol, beta-diethylamino-ethanol, dodecyl alcohol, diethylene glycol, tripropylene glycol, tetrabutylene glycol, hexanol, octanol, isooctyl alcohol and mixtures thereof. Generally, not more than two —C(O)O—Ro groups will be present, and in one embodiment, only one — C(O)O—Ro group. Such materials can also be described as cyclohexene compounds bearing ester substituents. An example sulfurized organic compound of this type is sulfurized 4-carbobutoxy cyclohexene. This and other sulfurized organic compounds can be further treated with other materials such as an aryl phosphate, e.g., triphenyl phosphite. [0137] The sulfurization reaction may be affected at an elevated temperature, e.g., 50-350° C or 100-200° C, with efficient agitation and often in an inert atmosphere such as nitrogen, optionally in the presence of an inert solvent. d) Performance additives ii) Detergent [0138] The lubricating composition further includes at least one detergent. A detergent is an additive that reduces formation of deposits on lubricated surfaces, for example high-temperature varnish and lacquer deposits on piston surfaces in engines. Exemplary detergents useful herein include metal-containing detergents, which may be neutral or overbased. The metal-containing detergent may be borated with a borating agent such as boric acid. In one embodiment, the detergent is not borated. [0139] In one embodiment, the detergent includes or consists of a non-boated hydrocarbyl-substituted, alkaline earth metal salicylate. The alkaline earth metal salicylate may have the general formula of Formula VI:
4777-01
Formula VI where M is an alkaline earth metal selected from calcium, barium, magnesium, and mixtures thereof; each X is independently a hydrocarbyl group; a is at least 1, such as up to 8, or up to 4; and n may be 2 or can be less than 2 when another counterion is also present, or can be more than 2 when the salicylate is overbased. [0140] In one embodiment, M is not magnesium (Mg). In one specific embodiment, M is calcium (Ca). [0141] The alkaline earth metal salicylate may be overbased. [0142] Exemplary neutral calcium salicylates may have a total base number of about 100 or 125. Exemplary overbased salicylates may have a total base number of at least 125, or at least 200, or up to 500, or up to 350 (on an oil free basis). [0143] In one embodiment, X is a C10-C40 alkyl or alkenyl group, or a C14 or higher or up to C20, alkyl or alkenyl group. Examples of C10-C40 alkyl groups (which may be linear or branched) include decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, and the like. Examples of C10 to C40 alkenyl groups (which may be linear or branched, the position of the double bond being arbitrary) include decenyl, undecenyl, dodecenyl, tridecenyl, tetradecenyl, pentadecenyl, hexadecenyl, heptadecenyl, octadecenyl, nonadecenyl, and the like. [0144] In another embodiment X is a C8-C30 alkyl-aromatic group. [0145] Alkaline earth metal salicylates may be prepared for example, by alkylating salicylic acid with a linear α-olefin comprising at least 10 or at least 14
4777-01 carbon atoms (or otherwise hydrocarbyl substituting) in the presence of a strong acid catalyst, such as methanesulfonic acid, to form an oil soluble alkylated salicylic acid, neutralizing the oil soluble alkylated salicylic acid; and optionally overbasing the oil soluble alkylated salicylic acid by carbonation, e.g., using CO2. [0146] The calcium salicylate detergent may be present in sufficient amount to provide the lubricating composition with at least 0.02 wt. % Ca, such at least 0.04 wt. %, or at least 0.1 wt. %, or up to 0.3 wt. % or up to 0.2 wt.%, or up to 0.15 wt. % Ca, as determined according to ASTM D4951. [0147] The alkaline earth metal salicylate may be at least 15 mmol/kg, or at least 17 mmol/kg, or at least 20 mmol/kg of the lubricating composition, or up to 30 mmol/kg, or up to 25 mmol/kg of the lubricating composition, such as 15-32 mmol/kg. [0148] The amount of alkaline earth metal salicylate in mmol/kg may be determined by potentiometric titration using a method similar to that described in US Pat. No. 5,558,802. In this method, a sample of salicylate soap is dissolved in a solvent and then treated with a strong acid to neutralize any alkalinity. An alcohol is then added to the liquor and the mixture is briefly boiled to neutralize any residual base. Alcohol is then added to the liquor and then titrated with alcoholic alkali hydroxide solution using a pH electrode. Endpoints correspond to the amount of strong acid and the organic acid constituents. The difference between the strong acid endpoint and organic acid endpoint multiplied by the normality of the alcoholic alkali hydroxide solution is the salicylic acid concentration. [0149] The metal-containing detergent may optionally include one or more additional detergents selected from sulfonates, non-sulfur containing phenates, sulfur containing phenates, salixarates, and mixtures thereof. The metal-containing detergent may also include “hybrid” detergents formed with mixed surfactant systems including phenate and/or sulfonate components, e.g., phenate/salicylates, sulfonate/phenates, sulfonate/salicylates, sulfonates/phenates/salicylates, as described, for example, in U.S. Pat. Nos. 6,429,178; 6,429,179; 6,153,565; and 6,281,179. Where a hybrid sulfonate/phenate detergent is employed, the hybrid detergent can be
4777-01 considered equivalent to amounts of distinct phenate and sulfonate detergents introducing like amounts of phenate and sulfonate soaps, respectively. [0150] Example sulfonate detergents include linear and branched alkylbenzene sulfonate detergents, and mixtures thereof, which may have a metal ratio of at least 8, as described, for example, in U.S. Pub. No. 2005065045. Linear alkyl benzenes may have the benzene ring attached anywhere on the linear chain, usually at the 2, 3, or 4 position, or be mixtures thereof. In one embodiment, the alkylbenzene sulfonate detergent may be a branched alkylbenzene sulfonate, a linear alkylbenzene sulfonate, or a mixture thereof. The sulfonate detergent may be a metal salt of one or more oil-soluble alkyl toluene sulfonate compounds, as disclosed in U.S. Pub. No. 20080119378 A1. [0151] In one embodiment, the lubricating composition includes, in total, at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.25 wt. %, or at least 0.4 wt. %, or up to 3.0 wt. %, or up to 2.0 wt. %, or up to 1.5 wt. %, or up to 1.25 wt. % of all detergent(s). In one embodiment, all detergents employed in the lubricating composition are free or substantially free of magnesium, such that the lubricating composition includes no more than 0.01 wt. % magnesium, or 0% magnesium. [0152] The lubricating composition may further include one or more other performance additives, as follows: iii. Anti-wear Agents [0153] The lubricating composition optionally further includes at least one antiwear agent, other than the sulfurized organic compound. Examples of suitable antiwear agents suitable for use herein include metal dihydrocarbyldithiophosphates (such as zinc dialkyldithiophosphates (ZDDPs)), titanium compounds, tartrates, tartrimides, oil soluble amine salts of phosphorus compounds, phosphites (such as dibutyl phosphite), phosphonates, thiocarbamate-containing compounds, such as thiocarbamate esters, thiocarbamate amides, thiocarbamic ethers, alkylene-coupled thiocarbamates, and bis(S-alkyldithiocarbamyl) disulfides.
4777-01 [0154] In one embodiment, the antiwear agent includes a zinc dialkyldithiophosphate. The alkyl groups of the dialkyldithiophosphate may be linear or branched and may contain 2 to 20 carbon atoms, provided that the total number of carbons is sufficient to make the zinc dialkyldithiophosphate oil soluble. Examples of suitable zinc dialkyldithiophosphates (ZDDPs) include zinc di-(2-methylpropyl) dithiophosphate, zinc di-(amyl) dithiophosphate, zinc di-(1,3-dimethylbutyl) dithiophosphate, zinc di-(heptyl) dithiophosphate, zinc di-(octyl) dithiophosphate, zinc di-(2-ethylhexyl) dithiophosphate, zinc di-(nonyl) dithiophosphate, zinc di-(decyl) dithiophosphate, zinc di-(dodecyl) dithiophosphate, zinc di-(dodecylphenyl) dithiophosphate, zinc di-(heptylphenyl) dithiophosphate, and ZDDPs prepared from mixed alcohols such as methylpropyl and amyl alcohols, 2- ethylhexyl and isopropyl alcohols, 4-methyl-2-pentyl and isopropyl alcohols, and mixtures thereof. [0155] In one embodiment, the ZDDP is at least 0.1 wt. % or at least 0.25 wt. %, or at least 0.5 wt. %, or up to 5 wt. %, or up to 4 wt. %, or up to 3 wt. % of the lubricating composition. [0156] In one embodiment, the ZDDP is present in sufficient amount to provide at least 0.03 wt. % or at least 0.06 wt. %, or up to 0.5 wt. % or up to 0.1 wt. % Zn in the lubricating composition. [0157] The antiwear agent may, in another embodiment, include a tartrate or tartrimide, as described in U.S. Pub. Nos.2006/0079413; 2006/0183647; and 2010/0081592. The tartrate or tartrimide may contain alkyl-ester groups, where the sum of carbon atoms on the alkyl groups is at least 8. The antiwear agent may, in one embodiment, include a citrate as disclosed in U.S. Pub. No. 20050198894. [0158] In one embodiment, the lubricating composition is free or substantially free of metal-containing antiwear agents. In other embodiments, the lubricating composition is free or substantially free of phosphorus-containing antiwear agents. For example, phosphorus-containing antiwear agents are absent or, where present, are in an amount to provide the lubricating composition with no more than 0.8 wt. % phosphorus, or no more than 0.15
4777-01 wt. % phosphorus. For example, C3/6 mixed secondary ZDDP’s may be present at up to 1.2 wt. %, or up to 1 wt. %, or up to 0.5 wt. %. [0159] When present, the lubricating composition may include at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.25 wt. %, or at least 0. 5 wt. % of antiwear agent(s), and in some embodiments, up to 5 wt. %, or up to 4 wt. %, or up to 3 wt. % antiwear agent. iv) Extreme Pressure (EP) agents [0160] The lubricating composition may include an extreme pressure agent in addition to the sulfurized organic compound that is low in active sulfur. Examples of such non-sulfur EP agents include chlorinated wax; phosphorus esters, such as di-hydrocarbon and tri-hydrocarbon phosphites, e.g., dibutyl phosphite, diheptyl phosphite, dicyclohexyl phosphite, pentylphenyl phosphite, dipentylphenyl phosphite, tridecyl phosphite, distearyl phosphite and polypropylene substituted phenol phosphite; and barium heptylphenol diacid; amine salts of alkyl and dialkylphosphoric acids and their derivatives including, for example, the amine salt of a reaction product of a dialkyldithiophosphoric acid with propylene oxide and subsequently followed by a further reaction with P2O5; and mixtures thereof. Other useful extreme pressure agents are described in U.S. Pat. No.3,197,405. [0161] When present, the lubricating composition may include at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.5 wt. % extreme pressure agent, and in some embodiments, up to 3 wt. %, or up to 1.5 wt. %, or up to 0.9 wt. % of the extreme pressure agent(s). v. Foam Inhibitors [0162] The lubricating composition may include a foam inhibitor. Foam inhibitors that may be useful in the lubricant composition include polysiloxanes; copolymers of ethyl acrylate and 2-ethylhexylacrylate and optionally vinyl acetate; demulsifiers including fluorinated polysiloxanes, trialkyl phosphates, polyethylene glycols, polyethylene oxides, polypropylene oxides and (ethylene oxide-propylene oxide) polymers. [0163] When present, the lubricating composition may include at least 0.005 wt. %, or at least 0.08 wt. % of foam inhibitor(s), and in some
4777-01 embodiments, up to 3 wt. %, or up to 1.5 wt. %, or up to 0.4 wt. % of the foam inhibitor(s). vi. Viscosity Modifiers [0164] The lubricating composition may include a viscosity modifier. Viscosity modifiers (also sometimes referred to as viscosity index improvers or viscosity improvers) useful in the lubricant composition are usually polymers, including polyisobutenes, polymethacrylates (PMA) and polymethacrylic acid esters, diene polymers, polyalkylstyrenes, esterified styrene-maleic anhydride copolymers, hydrogenated alkenylarene- conjugated diene copolymers, such as styrene-butadiene copolymer resins (SBRs), and polyolefins also referred to as olefin copolymer or OCP. PMAs are prepared from mixtures of methacrylate monomers having different alkyl groups. The alkyl groups may be either straight chain or branched chain groups containing from 1 to 18 carbon atoms. Most PMAs are viscosity modifiers as well as pour point depressants. In one embodiment, the viscosity modifier includes a styrene-butadiene resin. In another embodiment, the viscosity modifier includes a polyolefin comprising ethylene and one or more higher olefin, such as propylene. [0165] In one embodiment, the viscosity modifier includes one or more dispersant viscosity modifiers (DVMs). DVMs provide both dispersancy and viscosity modification. Example DVMs are made from polymers such as an olefin polymer (e.g., ethylene propylene copolymer) and/or vinyl aromatic polymers (e.g., polystyrene) that have been radically grafted with an ethylenically unsaturated carboxylic acid material, such as maleic anhydride, which is functionalized with one or more amines and/ or a pendent functional group which has sulfonate functionality. DVMs of this type are disclosed, for example, in U.S. Pat. Nos. 4,863,623; 5,264,140; 5,409,623; 6,107,257; 6,107,258; 6,117,825; U.S. Pub. Nos. 20120178656A1; 20120178659A1; 20090305923A1, and 20170283733A1. [0166] When present, the lubricating composition may include at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.2 wt. %, or at least 0.4 wt. % of viscosity modifier (including dispersant viscosity modifiers) and in some
4777-01 embodiments, up to 10 wt. %, or up 5 wt. %, or up to 4 wt. %, or up to 2 wt. % of such viscosity modifiers. In one embodiment, the lubricating composition includes at least 0.2 wt. %, or at least 0.3 wt. %, or at least 0.5 wt. %, or up to 3.0 wt. %, or up to 2.0 wt. % of a dispersant viscosity modifier, which may be borated, or otherwise post-treated. [0167] In some embodiments, no viscosity modifiers are used. vii. Corrosion Inhibitors and Metal Deactivators [0168] The lubricating composition may include a corrosion inhibitor. Corrosion inhibitors/metal deactivators that may be useful in the exemplary lubricating composition include fatty amines, octylamine octanoate, condensation products of dodecenyl succinic acid or anhydride, and a fatty acid such as oleic acid with a polyamine, derivatives of benzotriazoles (e.g., tolyltriazole), 1,2,4-triazoles, benzimidazoles, 2-alkyldithiobenzimidazoles and 2-alkyldithiobenzothiazoles. [0169] When present, the lubricating composition may include at least 0.005 wt. %, or at least 0.01 wt. %, or at least 0.015 wt. %, or at least 0.02 wt. % corrosion inhibitor(s), and in some embodiments, up to 5 wt. %, or up to 2.5 wt. %, or up to 0.1 wt. % of corrosion inhibitor(s). In some embodiments, no corrosion inhibitors are used. viii. Pour Point Depressants [0170] The lubricating composition may include a pour point depressant. Pour point depressants that may be useful in the exemplary lubricating composition include polyalphaolefins, esters of maleic anhydride-styrene copolymers, polymethacrylates, polyacrylates, and polyacrylamides. In one embodiment, the pour point depressant is a maleic anhydride-styrene copolymer. [0171] When present, the lubricating composition may include at least 0.005 wt. %, or at least 0.01 wt. %, or at least 0.1 wt. %, or at least 0.15 wt. % pour point depressant(s), and in some embodiments, up to 5 wt. %, or up to 2 wt. %, or up to 1 wt. % pour point depressant(s). In some embodiments, no pour point depressants are used.
4777-01 ix. Friction Modifiers [0172] The lubricating composition may include a friction modifier. Friction modifiers that may be useful in the exemplary lubricating composition include fatty acid derivatives such as amines, esters, epoxides, fatty imidazolines, condensation products of carboxylic acids and polyalkylene-polyamines and amine salts of alkylphosphoric acids. The friction modifier may be an ash-free friction modifier. Such friction modifiers are those which typically do not produce any sulfated ash when subjected to the conditions of ASTM D874- 13a (2018). An additive is referred to as “non-metal containing” if it does not contribute metal content to the lubricant composition. As used herein the term “fatty alkyl” or “fatty” in relation to friction modifiers means a carbon chain having 8 to 30 carbon atoms, typically a straight carbon chain. [0173] In one embodiment, the ash-free friction modifier may be represented by the formula:
where, D and D´ are independently selected from -O-, >NH, >NR23, an imide group formed by taking together both D and D´ groups and forming a R21-N< group between two >C=O groups; E is selected from –R24-O-R25-, >CH2, >CHR26, >CR26R27, >C(OH)(CO2R22), >C(CO2R22)2, and >CHOR28; where R24 and R25 are independently selected from >CH2, >CHR26, >CR26R27, >C(OH)(CO2R22), and >CHOR28; q is 0 to 10, with the proviso that when q=1, E is not >CH2, and when n=2, both Es are not >CH2; p is 0 or 1; R21 is independently hydrogen or a hydrocarbyl group, typically containing 1 to 150 carbon atoms, with the proviso that when R21 is hydrogen, p is 0, and q is more than or equal to 1; R22 is a hydrocarbyl group, typically containing 1 to 150 carbon atoms; R23, R24, R25, R26 and R27 are independently hydrocarbyl groups; and R28 is hydrogen or a hydrocarbyl group, typically containing 1 to 150 carbon atoms, or 4 to 32 carbon atoms, or 8 to 24 carbon atoms. In certain
4777-01 embodiments, the hydrocarbyl groups R23, R24, and R25, may be linear or predominantly linear alkyl groups. [0174] In certain embodiments, the ash-free friction modifier is a fatty ester, amide, or imide of various hydroxy-carboxylic acids, such as tartaric acid, malic acid lactic acid, glycolic acid, and mandelic acid. Examples of suitable materials include tartaric acid di(2-ethylhexyl) ester (i.e., di(2- ethylhexyl)tartrate), di(C8-C10)tartrate, di(C12-15)tartrate, dioleyltartrate, oleyl tartrimide, and oleyl maleimide. [0175] In certain embodiments, the ash-free friction modifier may be chosen from long chain fatty acid derivatives of amines, fatty esters, or fatty epoxides; fatty imidazolines such as condensation products of carboxylic acids and polyalkylene-polyamines; amine salts of alkylphosphoric acids; fatty alkyl tartrates; fatty alkyl tartrimides; fatty alkyl tartramides; fatty phosphonates; fatty phosphites; borated phospholipids, borated fatty epoxides; glycerol esters; borated glycerol esters; fatty amines; alkoxylated fatty amines; borated alkoxylated fatty amines; hydroxyl and polyhydroxy fatty amines including tertiary hydroxy fatty amines; hydroxy alkyl amides; metal salts of fatty acids; metal salts of alkyl salicylates; fatty oxazolines; fatty ethoxylated alcohols; condensation products of carboxylic acids and polyalkylene polyamines; or reaction products from fatty carboxylic acids with guanidine, aminoguanidine, urea, or thiourea and salts thereof. [0176] Friction modifiers may also encompass materials such as sulfurized fatty compounds and olefins, sunflower oil or soybean oil monoester of a polyol and an aliphatic carboxylic acid. [0177] In another embodiment the friction modifier may be a long chain fatty acid ester. In another embodiment the long chain fatty acid ester may be a mono-ester and in another embodiment the long chain fatty acid ester may be a triglyceride. [0178] The amount of the ash-free friction modifier in a lubricant may be 0.1 to 3 percent by weight (or 0.12 to 1.2 or 0.15 to 0.8 percent by weight). The material may also be present in a concentrate, alone or with other additives
4777-01 and with a lesser amount of oil. In a concentrate, the amount of material may be two to ten times the above concentration amounts. [0179] In some embodiments, the lubricating composition is free or substantially free of friction modifiers, e.g., contains no more than 0.001 wt. % of friction modifiers. In other embodiments, the friction modifier(s) may be at least 0.01%, or at least 0.05 wt. %, or at least 0.1 wt. %, or up to 6 wt. %, or up to 4 wt. %, or up to 2 wt. % of the lubricating composition. Molybdenum compounds [0180] In one embodiment, the lubricating composition contains a molybdenum compound. Molybdenum compounds may serve in various functions in the lubricating composition, such as antiwear agents, friction modifiers, and antioxidants. [0181] For ease of description, the amounts of molybdenum compounds are not included in the amounts of antiwear agents, friction modifiers, and antioxidants, described elsewhere. [0182] Molybdenum-containing antiwear agents and antioxidants include molybdenum hydrocarbyldithiocarbamate, molybdenum hydrocarbyldithiocarbamate dimer complexes, and other compounds containing molybdenum and sulfur, as described, for example, in U.S. Pat. No.4,285,822. Other molybdenum-containing materials include molybdenum dihydrocarbyldithio-phosphates; molybdenum-amine compounds, as described in U.S. Pat. No.6,329,327; organomolybdenum compounds made from the reaction of a molybdenum source, fatty oil, and a diamine, as described in U.S. Pat. No. 6,914,037; and trinuclear molybdenum-sulfur complexes, as described in U.S. Pat. No. 6,232,276. Other molybdenum compounds are disclosed in U.S. Pub. No.20080280795. [0183] Molybdenum amine compounds may be obtained by reacting a compound containing a hexavalent molybdenum atom with a primary, secondary or tertiary amine represented by the formula NR29R30R31, where each of R29, R30 and R31 is independently hydrogen or a hydrocarbyl group of 1 to 32 carbon atoms and wherein at least one of R29, R30 and R31 is a hydrocarbyl group of 4 or more carbon atoms or represented by the formula:
4777-01
where R32 represents a chain hydrocarbyl group having 10 or more carbon atoms, s is 0 or 1, R33 and/or R34 represents a hydrogen atom, a hydrocarbyl group, an alkanol group or an alkyl amino group having 2 to 4 carbon atoms, and when s = 0, both R33 and R34 are not hydrogen atoms or hydrocarbon groups. [0184] Specific examples of suitable amines include monoalkyl (or alkenyl) amines such as tetradecylamine, stearylamine, oleylamine, beef tallow alkylamine, hardened beef tallow alkylamine, and soybean oil alkylamine; dialkyl(or alkenyl)amines such as N-tetradecylmethylamine, N- pentadecylmethylamine, N-hexadecylmethylamine, N-stearylmethylamine, N- oleylmethylamine, N-dodecyl(di)methylamine, N-beef tallow alkyl methylamine, N-hardened beef tallow alkyl methylamine, N-soybean oil alkyl methylamine, ditetradecylamine, dipentadecylamine, dihexadecylamine, distearylamine, dioleylamine, N-cocoyl methylamine, di-cocoylamine, bis(2- hexyldecyl)amine, bis(2-octyldodecyl)amine, bis(2-decyltetradecyl)amine, beef tallow dialkylamine, hardened beef tallow dialkylamine, and soybean oil dialkylamine; and trialk(en)ylamines such as tetradecyldimethylamine, hexadecyldimethylamine, octadecyldimethylamine, beef tallow alkyldimethylamine, hardened beef tallow alkyldimethylamine, soybean oil alkyldimethylamine, dioleylmethylamine, tritetradecylamine, tristearylamine, and trioleylamine. Suitable secondary amines have two alkyl (or alkenyl) groups with 14 to 18 carbon atoms. [0185] Examples of the compound containing the hexavalent molybdenum atom include molybdenum trioxides or hydrates thereof (MoO3∙nH2O), molybdenum acid (H2MoO4), alkali metal molybdates (Q2MoO4) wherein Q represents an alkali metal such as sodium and potassium, ammonium molybdates (e.g., (NH4)2MoO4 or heptamolybdate (NH4)6[Mo7O24] ∙4H2O), MoOCl4, MoO2Cl2, MoO2Br2, Mo2O3Cl6 and the like. Molybdenum trioxides or
4777-01 hydrates thereof, molybdenum acid, alkali metal molybdates and ammonium molybdates are often suitable because of their availability. In one embodiment, the lubricating composition comprises a molybdenum amine compound. [0186] Other organomolybdenum compounds may be the reaction products of fatty oils, mono-alkylated alkylene diamines and a molybdenum source. Materials of this sort are generally made in two steps, a first step involving the preparation of an aminoamide/glyceride mixture at high temperature, and a second step involving incorporation of the molybdenum. [0187] Examples of fatty oils that may be used include cottonseed oil, groundnut oil, coconut oil, linseed oil, palm kernel oil, olive oil, corn oil, palm oil, castor oil, rapeseed oil (low or high erucic acids), soyabean oil, sunflower oil, herring oil, sardine oil, and tallow. These fatty oils are generally known as glyceryl esters of fatty acids, triacylglycerols or triglycerides. [0188] Examples of mono-alkylated alkylene diamines that may be used include methylaminopropylamine, methylaminoethylamine, butylaminopropylamine, butylaminoethylamine, octylaminopropylamine, octylaminoethylamine, dodecylaminopropylamine, dodecylaminoethylamine, hexadecylaminopropylamine, hexadecylaminoethylamine, octadecylaminopropylamine, octadecylaminoethylamine, isopropyloxypropyl- 1,3-diaminopropane, and octyloxypropyl-1,3-diaminopropane. Mono- alkylated alkylene diamines derived from fatty acids may also be used. Examples include N-coco alkyl-1,3-propanediamine (Duomeen®C), N-tall oil alkyl-1,3-propanediamine (Duomeen®T) and N-oleyl-1,3-propanediamine (Duomeen®O), all commercially available from Akzo Nobel. [0189] Sources of molybdenum for incorporation into the fatty oil/diamine complex are generally oxygen-containing molybdenum compounds include, similar to those above, ammonium molybdates, sodium molybdate, molybdenum oxides and mixtures thereof. One suitable molybdenum source comprises molybdenum trioxide (MoO3). [0190] Nitrogen-containing molybdenum compounds which are commercially available include, for example, Sakura-lube® 710 available from Adeka which
4777-01 is a molybdenum amine compound, and Molyvan® 855, available from R.T. Vanderbilt. [0191] The nitrogen-containing molybdenum compound, where used, may be at least 0.001 wt. %, or at least 0.002 wt. % of the lubricating composition or up to 2 wt. %, or up to 1.0 wt. % of the composition. Where present, the molybdenum compound may provide the lubricant composition at least 5 ppm, or at least 10 ppm, 5 ppm, or up to 300 ppm, or up to 800 ppm of molybdenum. In some embodiments, the lubricating composition contains less than 800 ppm molybdenum, or less than 400 ppm, or less than 150 ppm, or less than 100 ppm, or less than 80 ppm, or less than 50 ppm, or less than 20 ppm, or less than 2 ppm, or less than 1 ppm molybdenum, or 0 ppm. [0192] In one embodiment, the molybdenum compound does not contain dithiocarbamate moieties or ligands. [0193] The lubricating composition may include a molybdenum compound in an amount to provide 40 to 1200 parts per million by weight molybdenum to the composition, or at least 50, or at least 60, or at least 100, or at least 300, or up to 1000, or up to 800, or up to 500, or up to 400, or up to 250, or up to 200 parts per million, by weight. The actual amount of the compound will depend in part on the nature and formula weight of the anion or complexing agent associated with the molybdenum, in a way that may be readily calculated. In some embodiments, the molybdenum compound is present in the lubricating composition in an amount of 0 to 1.1 wt. %, or at least 0.01 wt. %, or at least 0.02 wt. %, or at least 0.03 wt. %, or at least 0.04 wt. %, or at least 0.07 wt. %, or up to 0.5 wt. %, or up to 0.35 wt. %, or up to 0.2 wt. %, or up to 0.18 wt. %. Additional Deposit Control Additives [0194] The lubricating composition may contain a deposit control additive or additives, which may be selected from an alkylaryl sulfonate, amine oxide, carboxylated alcohol ethoxylate, ethoxylated amine, ethoxylated amide, glycerol ester, glycol ester, imidazoline, lecithin, lecithin derivative, lignin, monoglyceride, monoglyceride derivative, olefin sulfonate, phosphate ester, phosphate ester derivative, propoxylated fatty acid, ethoxylated fatty acid,
4777-01 propoxylated alcohol or alkyl phenol, sucrose ester, sulfonate of dodecyl or tridecyl benzene, naphthalene sulfonate, petroleum sulfonate, tridecyl or dodecyl benzene sulfonic acid, sulfosuccinate, sulfosuccinate derivative, or mixture of two or more thereof, each of these compounds having a hydrocarbon group of at least about 8 carbon atoms. [0195] For example, alkoxylated hydrocarbyl-substituted phenolic compounds, such as propoxylated polyisobutylene phenol, as described in WO2014/193543A1 may be used. [0196] Additional deposit control additives, where present, may be at least 0.01%, or at least 0.10 wt. %, or at least 0.5 wt. %, or up to 6 wt. %, or up to 3.0 wt.%. [0197] In some embodiments, no deposit control additives are used. Demulsifiers [0198] Demulsifiers useful herein include trialkyl phosphates, and various polymers and copolymers of ethylene glycol, ethylene oxide, propylene oxide, and mixtures thereof. The demulsifier, where present, may be at least 0.001%, or at least 0.01 wt. %, or up to 0.10 wt. %, of the lubricating composition. Seal Swell Agents [0199] Seal swell agents useful herein include sulfolene derivatives such as Exxon Necton-37™ (FN 1380) and Exxon Mineral Seal Oil™ (FN 3200). Example Lubricating Compositions [0200] An engine lubricant may have a composition as illustrated in any of the embodiments shown in Table 1. All additives are expressed as a weight percent on an oil-free basis, except as noted.
4777-01 TABLE 1: Example Lubricating Compositions
[0201] As will be appreciated, lubricating compositions may include amounts from two or more of Examples A, B, and C. Use of the Lubricating Composition [0202] The end use of the lubricating composition described herein includes use as a cylinder lubricant for an internal combustion engine, e.g., for a passenger car, heavy, medium or light duty diesel vehicle, small engines such as motorcycle and tert-stroke oil engines, and 2-stroke marine diesel engines, but may also find use as an engine oil as a driveline lubricant, including gear
4777-01 and automatic transmission oils, and for other industrial oils, such as hydraulic lubricants. [0203] An exemplary method of lubricating a mechanical device, such as an engine of a car or truck, includes supplying the exemplary lubricating composition to the device. [0204] Generally, the lubricating composition is added to the lubricating system of an internal combustion engine, which then delivers the lubricating composition to the cylinder of the engine, during its operation, where minor amounts may be combusted with the fuel. [0205] The internal combustion engine may be a diesel-fueled engine, a gasoline-fueled engine, a natural gas-fueled engine, a mixed gasoline/alcohol-fueled engine, or a biodiesel-fueled engine. The internal combustion engine may be a 2-stroke or 4-stroke engine. [0206] In one embodiment, the engine is a heavy-duty diesel engine. [0207] The lubricating composition may be suitable for use as a cylinder lubricant irrespective of the phosphorus, or sulfated ash (ASTM D874-13a (2018)) content of the fuel. [0208] Without intending to limit the scope of the exemplary embodiment, the following examples illustrate preparation and evaluation of example lubricating compositions. Examples [0209] Sulfurized organic compounds denoted A-F were obtained from The Lubrizol Corporation, as shown in Table 2. Active Sulfur is determined by ASTM D1662. Total sulfur is determined by ASTM D1552. Sulfurized organic compounds denoted A-F were obtained from The Lubrizol Corporation, as
4777-01 shown in Table 2. Active Sulfur is determined by ASTM D1662. Total sulfur is determined by ASTM D1552. TABLE 2: Sulfurized organic compounds
Preparation of Lubricating Compositions [0210] SAE 5W-30 viscosity grade engine lubricating formulations suitable for use in a heavy-duty diesel engine were prepared in a Group III base oil of lubricating viscosity containing the sulfurized organic compounds described herein are prepared according to the formulations shown in TABLE 3. [0211] Weight % of all ingredients are expressed on an actives (oil free) basis, with the exception of the oil, and the calcium salicylate, which is expressed in mmoles/kg of the lubricating composition.
4777-01 TABLE 3: Example Lubricating Compositions
1 4-cSt Grp III Base oil, hydrotreated heavy paraffinic petroleum distillates, sold as Yubase 4, obtained from SK Lubricants Co., Ltd. 2 6-cSt Grp III Base oil, hydrotreated heavy paraffinic petroleum distillates, sold as Yubase 6, obtained from SK Lubricants Co., Ltd. 3 Substituted Diphenyl Amine (SDPA) antioxidant (nonylated diphenylamine), obtained from The Lubrizol Corporation. 4 Irganox™ L 135, obtained from BASF (3,5-dibutyl-4-hydroxyphenyl) propionate). 5 Polyisobutylene Direct Alkylation succinimide dispersant derived from a ~2000 Mn polyisobutylene, Nitrogen (wt.%) = 0.90, TBN = 17.
6 Borated polyisobutylene direct alkylation succinimide dispersant derived from a ~2000 Mn polyisobutylene, Nitrogen (wt.%) = 0.84, TBN = 15 7 Neutral Alkyl Calcium Salicylate: %Ca= 3.6 wt. % and TBN ~ 100, for 100% active, obtained from The Lubrizol Corporation. 8 Overbased Alkyl Calcium Salicylate: %Ca= 6.2 wt. % and TBN = 300 for 100% active obtained from The Lubrizol Corporation. 9 Magnesium sulfonate detergent, with a TBN of ~ 690, obtained from The Lubrizol Corporation. 10 Hydrogenated styrene-b-butadiene resin LZ 7418A, obtained from The Lubrizol Corporation. 11 Maleic anhydride/styrene copolymer ester, obtained from The Lubrizol Corporation. 12 Secondary ZDDP, derived from C3 and C6 alcohols. 13 Polydimethylsiloxane. 14 Propoxylated polyisobutylene phenol obtained by reaction of propylene oxide with polyisobutylene phenol and KOH, as described in WO2014193543A1. [0212] TABLE 4 provides an elemental analysis of the lubricating compositions. TABLE 4: Elemental Analysis
* Theoretical value based on composition. [0213] For the above, the %Ca of the calcium salicylates is determined according to ASTM D4951. See also U.S. Pat. No. 5,558,802 (discussed
above), which describes determining millimoles/kg of the salicylate by titration to measure acid content. Evaluation of Lubricating Compositions [0214] Various tests are performed on the lubricating compositions of the Examples above: [0215] Total Base Number (TBN): is determined according to ASTM D2896- 21, “Standard Test Method for Base Number of Petroleum Products by Potentiometric Perchloric Acid Titration.” [0216] % Sulfated Ash (% SA): determined in accordance with ASTM D874- 23, “Standard Test Method for Sulfated Ash from Lubricating Oils and Additives.” [0217] Kinematic Viscosity: Kinematic viscosity at 40°C (KV_40) and at 100°C (KV_100) are measured according to ASTM D445-21, “Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity).” [0218] Viscosity Index: is determined according to ASTM D2270-10 (2016), “Standard Practice for Calculating Viscosity Index from Kinematic Viscosity at 40 °C and 100 °C.” [0219] Apparent Viscosity: is determined by the High Temperature High Shear (HTHS) method according to ASTM D5481-21, “Standard Test Method for Measuring Apparent Viscosity at High-Temperature and High-Shear Rate by Multicell Capillary Viscometer,” in cP. Antioxidation Properties [0220] Oxidation Induction Time (OIT): Thin film antioxidancy is measured as the OIT, in minutes, which is determined according to CEC L-85-99: “Oxidative Stability of Lubricants by PDSC (Pressure Differential Scanning Calorimetry).” This represents the time after which oxygen uptake, as measured by a pressure drop, ceases. The longer the OIT, the better the antioxidancy. [0221] Deposit Control: Deposit control is evaluated using the Komatsu Hot Tube and MHT TEOST Tests, as follows.
4777-01 [0222] Komatsu Hot Tube Test (280°C), KES_07.803: In this test, glass tubes are inserted through and heated by an aluminum heater block. The sample is pumped via a syringe pump through the glass tube for 16 hours, at a flow rate of 0.31 cm3/hr, along with an air flow of 10 cm3/min. At the end of the test the tubes are rinsed and rated visually on a scale of 0 to 10, with 0 being a black tube and 10 being a clean tube. [0223] MHT TEOST: is measured according to ASTM D7097-19, “Standard Test Method for Determination of Moderately High Temperature Piston Deposits by Thermo-Oxidation Engine Oil Simulation Test—TEOST MHT.” The total deposits are reported in mg. [0224] Oxidation properties are determined using the Renault Catalyst Oxidation Test (TOC-4) Procedure by Renault (RNES-B-00023). This test method assesses the resistance against oxidation of an engine lubricating oil composition and the method simulates changes in engine oils subjected to harsh conditions of increased load and regime, and hot casing. In the TOC-4 procedure, four tubes each containing 150 g of oil containing anhydrous iron (III) acetylacetonate catalyst (360 ppm iron) are heated in a test cell at 170° C for 168 hours. During this time, air is blown through the oil in the tubes at a rate of 10 liters per hour. Samples of each oil (30 ml) are assessed for oxidative degradation after 24 hours, 120 hours, 136 hours, and 168 hours; the samples after 120 hours providing the average value for the TOC-4 procedure. The oxidative degradation of an oil samples is assessed using infra-red spectrometry by measuring the area of the infra-red band between 1800 to 1650 cm−1 (C═O) and comparing the increase in area of this band with that of the original oil (sample at t=0). A lower peak area increase indicates lower oxidative degradation. To pass the TOC-4 test, a peak area increase after 120 hours must be less than 400. [0225] Total Acid Number (TAN) is determined at 120hrs (in mg KOH/g), according to ASTM D664-18e2, “Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration.” [0226] Oxidation Resistance: determined for the following according to CEC- L-109:
4777-01 [0227] Oxidation after 216 hours as per DIN 51453 (A/cm) (≤ 55 to meet the VW 50400/50700 Specification). [0228] Relative Change in KV_100 at 216 hrs, as compared with fresh lubricating composition, % (≤ 50 to meet the VW 50800 Specification). [0229] Results are shown in TABLE 5. TABLE 5: Test Results
TVTM= too viscous to measure. [0230] As can be seen from TABLE 5, Example 5, including a hindered phenolic antioxidant and without magnesium or boron and no aminic antioxidant, provides a good combination of properties, when compared to similar compositions containing aminic antioxidants, particularly in terms of oxidation performance. Example 3, containing boron, has a good oxidation induction time, but the composition is too viscous for some applications. [0231] A series of engine lubricating compositions, suitable for use in a heavy duty diesel engine is prepared in a Group III base oil of lubricating
4777-01 viscosity, as shown in TABLE 6, using sulfurized organic compounds shown in TABLE 2. The amount of sulfurized organic compound is adjusted to provide approximately the same total amount of sulfur. TABLE 6
7 As above.
4777-01 [0232] Example 6 is the same composition as Example 5, above. [0233] TABLE 7 provides an elemental analysis of the lubricating compositions. TABLE 7 also shows results for copper corrosion, as determined by ASTM D6594- 20e1, “Standard Test Method for Evaluation of Corrosiveness of Diesel Engine Oil at 135 °C, and ASTM D130-19, “Standard Test Method for Corrosiveness to Copper from Petroleum Products by Copper Strip Test.” A rating of 1A indicates very little discoloration, while 4A and 4C indicate corroded and very corroded, respectively. TABLE 7: Elemental Analysis
* Theoretical value based on composition [0234] Based on the copper corrosion results, it can be concluded that the sulfurized olefins used in Examples 6, 7, 8, and 9 (sulfurized olefins A-D), are particularly well suited to this application.
4777-01 [0235] Each of the documents referred to above is incorporated herein by reference. Except in the Examples, or where otherwise explicitly indicated, all numerical quantities in this description specifying amounts of materials, reaction conditions, molecular weights, number of carbon atoms, and the like, are to be understood as modified by the word “about.” Unless otherwise indicated, each chemical or composition referred to herein should be interpreted as being a commercial grade material which may contain the isomers, by-products, derivatives, and other such materials which are normally understood to be present in the commercial grade. However, the amount of each chemical component is presented exclusive of any solvent or diluent oil, which may be customarily present in the commercial material, unless otherwise indicated. It is to be understood that the upper and lower amount, range, and ratio limits set forth herein may be independently combined. Similarly, the ranges and amounts for each element of the invention may be used together with ranges or amounts for any of the other elements. [0236] The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. [0237] It will be appreciated that variants of the above-disclosed and other features and functions, or alternatives thereof, may be combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
Claims
4777-01 WE CLAIM: 1. A lubricating composition comprising: an oil of lubricating viscosity; a phenolic antioxidant; a succinimide dispersant which is at least substantially free of boron; a detergent comprising an alkaline earth metal salicylate; and a sulfurized organic compound. 2. The composition according to claim 1, wherein the lubricating composition is at least substantially free of substituted diphenylamine (SDPA) antioxidant. 3. The lubricating composition according to claim 1 or claim 2, wherein the lubricating composition is substantially free of aminic antioxidants. 4. The lubricating composition according to any prior claim, wherein the phenolic antioxidant is at least 0.1 wt. %, or at least 0.5 wt. %, or at least 1 wt. %, or at least 1.5 wt. % or at least 2 wt. % of the lubricating composition. 5. The lubricating composition according to any prior claim, wherein the phenolic antioxidant is no more than 8 wt. %, or no more than 6 wt. %, or no more than 5 wt. %, or no more than 4 wt. %, or no more than 3 wt. % of the lubricating composition. 6. The lubricating composition according to any prior claim, wherein the phenolic antioxidant is selected from the group consisting of a hindered phenol, a hindered alkyl phenol ester, a hindered alkoxy phenol, a hindered phenol acetate, a hindered bisphenol, a polyphenol, a 4-tert-butylphenol-formaldehyde condensate, a 4-tert-butylphenol-acetaldehyde condensate, and mixtures thereof. 7. The lubricating composition according to any prior claim, wherein the phenolic antioxidant is selected from the group consisting of a mixture of C7-C9 branched alkyl esters of 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy-benzenepropanoic
4777-01 acid, a C4 alkyl ester of 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy-benzenepropanoic acid, 2,2'-thiodiethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], and mixtures thereof. 8. The lubricating composition according to any prior claim, wherein the alkaline earth metal salicylate or salt thereof comprises a calcium salicylate or salt thereof. 9. The lubricating composition according to claim 8, wherein the detergent provides the lubricating composition with at least 0.04 wt. %, or at least 0.08 wt. %, or up to 0.4 wt.%, or up to 0.3 wt. % of calcium. 10. The lubricating composition according to any prior claim, wherein the lubricating composition is at least substantially free of magnesium. 11. The lubricating composition according to any prior claim, wherein the lubricating composition comprises at least 15, or at least 17, or at least 20, or at least 22 millimoles of the alkaline earth metal detergent per kilogram of the lubricating composition. 12. The lubricating composition according to any prior claim, wherein the lubricating composition comprises no more than 35, or no more than 32, or no more than 30, or no more than 25 millimoles of the alkaline earth metal detergent per kilogram of the lubricating composition. 13. The lubricating composition according to any prior claim, wherein the sulfurized organic compound has an active sulfur content of no more than 8 wt. %, or no more than 6 wt. %, or no more than 5 wt. %, or no more than 4.0 wt. %, or no more than 3 wt. %, or no more than 2 wt. % of active sulfur. 14. The lubricating composition according to any prior claim, wherein the sulfurized organic compound has a total sulfur content of at least 1 wt. %, or at least 1.5 wt. %, or at least 2 wt. %, or no more than 18 wt. %, or no more
4777-01 than 15 wt. %, or no more than 14.0 wt. %, or no more than 12.0 wt. %, or no more than 5 wt. %. 15. The lubricating composition according to any prior claim, wherein the sulfurized organic compound provides the lubricating composition with at least 0.01 wt.%, or at least 0.03 wt.%, or at least 0.05 wt. %, or up to 0.12 wt.%, or up to 0.09 wt. % sulfur. 16. The lubricating composition according to any prior claim, wherein the sulfurized organic compound provides the lubricating composition with no more than 0.04 wt. % of active sulfur, or no more than 0.03 wt. %, or no more than 0.025 wt. %, or no more than 0.02 wt. % of active sulfur. 17. The lubricating composition according to any prior claim, wherein the sulfurized organic compound is at least 0.1 wt. %, or at least 0.15 wt. % or at least 0.2 wt. % of the lubricating composition. 18. The lubricating composition according to any prior claim, wherein the sulfurized organic compound is up to 1 wt. %, or up to 0.8 wt. % or up to 0.6 wt. %, or up to 0.5 wt. % of the lubricating composition. 19. The lubricating composition according to any prior claim, wherein active sulfur accounts for no more than 25 wt. %, or no more than 22 wt. %, or no more than 20 wt. %, or no more than 19 wt. % of total sulfur in the sulfurized organic compound, or at least 1 wt. %, or at least 1.5 wt. %, or at least 6 wt. % of the total sulfur in the sulfurized organic compound. 20. The lubricating composition according to any prior claim, wherein the sulfurized organic compound is selected from the group consisting of an oligomeric polysulfide, an alkyl polysulfide, a sulfurized ester, a sulfurized cycloaliphatic dialkylester, a sulfurized cycloaliphatic dialkenyl ester, and mixtures thereof.
4777-01 21. The lubricating composition according to any prior claim, wherein the sulfurized organic compound comprises an oligomeric polysulfide or a mixture thereof. 22. The lubricating composition according to any prior claim, wherein the sulfurized organic compound comprises a sulfurized fatty acid ester of an aliphatic alcohol. 23. The lubricating composition according to claim 22, wherein the sulfurized organic compound comprises a sulfurized triglyceride or a mixture thereof. 24. The lubricating composition according to claim 23, wherein the sulfurized triglyceride or mixture thereof is of Formula III: CH2―O―C(=O)―R3 │ CH2―O―C(=O)―R4 │ CH2―O―C(=O)―R5 Formula III, where R3, R4, and R5 are each independently a C8 or higher alkyl or alkenyl group, or a C10 or higher alkyl or alkenyl group, or up to a C30 or up to a C24 alkyl or alkenyl group; and wherein at least one of R3, R4, and R5 is linked to a sulfur atom of a sulfur-containing moiety, intermediate ends of the alkyl group. 25. The lubricating composition according to claim 23 or claim 24, wherein the sulfurized triglyceride or mixture thereof has a total sulfur content of at least 5 wt. % and/or up to 15 wt. % and an active sulfur content of less than 5 wt. %. 26. The lubricating composition according to any one of claims 23-35, wherein the sulfurized triglyceride or mixture thereof is a sulfurized triglyceride of the general form shown in Formula IV:
4777-01
Formula IV, where R6 is a C4 or higher, or a C6, or higher, or a C8 or higher, or a C10 or higher, or up to a C50, linear or branched alkyl or alkenyl group; each of R7, R8, R9, R10, R11, and R12 is independently a C2 to C8 alkyl or alkenyl group; and each x is independently at least 1. 27. The lubricating composition according to claim 26, wherein the sulfurized triglyceride has a total sulfur content according to ASTM D1552 of at least 5 wt. %, or at least 7 wt. %, or up to 15 wt. %, or up to 12 wt. %. 28. The lubricating composition according to claim 26 or claim 27, wherein the sulfurized triglyceride has an active sulfur content according to ASTM D1662 is less than 5 wt. %, or less than 4 wt. %, or at least 3 wt. %. 29. The lubricating composition according to any prior claim, wherein the sulfurized organic compound comprises at least one of a cycloaliphatic dialkylester, a cycloaliphatic dialkenyl ester, and mixtures thereof. 30. The lubricating composition according to claim 29, wherein the at least one of the cycloaliphatic dialkylester, the cycloaliphatic dialkenyl ester, and mixtures thereof is of Formula V:
4777-01 Formula V, where each of R13 and R14 is independently a C2 or higher alkyl or alkenyl group; and x is at least 1. 31. The lubricating composition according to claim 29 or 30, wherein the at least one of the cycloaliphatic dialkylester, the cycloaliphatic dialkenyl ester, and mixture thereof has a total sulfur content of at least 5 wt. % and/or up to 15 wt. %, and an active sulfur content of at least 1 wt. % and/or up to 5 wt. %. 32. The lubricating composition according to any prior claim, wherein the succinimide dispersant is at least 0.2 wt. %, or at least 0.5 wt. %, or at least 1.0 wt. %, or up to 7.0 wt. %, or up to 6.0 wt. of the lubricating composition. 33. The lubricating composition according to any prior claim, wherein the succinimide dispersant provides the lubricating composition with no more than 0.1 wt. % nitrogen. 34. The lubricating composition according to any prior claim, wherein the oil of lubricating viscosity is at least 70 wt. % of the lubricating composition and/or up to 94 wt. % of the lubricating composition. 35. The lubricating composition according to any prior claim, further comprising at least one of the group consisting of an antiwear agent, a corrosion inhibitor, a viscosity modifier, a pour point depressant, an antifoam agent, an extreme pressure agent, a friction modifier, a viscosity modifier, and combinations thereof. 36. The lubricating composition according to claim 35, wherein the antiwear agent provides the lubricating composition with 300 - 850 ppm phosphorus by weight, based upon a total weight of the lubricating composition.
4777-01 37. The lubricating composition according to claim 35 or claim 36, wherein the viscosity modifier comprises a dispersant viscosity modifier which comprises at least one of: a reaction product of an olefin polymer comprising a carboxylic acid functionality with 3-nitroaniline; and an amine functionalized aromatic maleic anhydride-styrene copolymer. 38. The lubricating composition according to any one of claims 35-37, wherein the dispersant viscosity modifier is at least 0.01 wt. %, or at least 0.1 wt. %, or at least 2 wt. %, or no more than 8 wt. %, or no more than 7 wt. % of the lubricating composition. 39. The lubricating composition according to claim 37, wherein the viscosity modifier includes at least one of a hydrogenated styrene-b-butadiene copolymer resin viscosity modifier and an olefin copolymer resin viscosity modifier. 40. The lubricating composition according to any prior claim, wherein molybdenum is no more than 800 ppm, or no more than 400 ppm, or no more than 150 ppm, or no more than 100 ppm, or no more than 80 ppm, or no more than 50 ppm, or no more than 20 ppm, based upon a total weight of the lubricating composition. 41. The lubricating composition according to any prior claim, wherein the lubricating composition has a TBN, as determined according to ASTM D2896-21, of no more than 10, or no more than 9, or no more than 8. 42. The lubricating composition of any prior claim wherein the lubricating composition is free of polyisobutylene succinic anhydride. 43. The lubricating composition of any prior claim, wherein the lubricating composition has an Oxidation Induction Time, as determined according to CEC
4777-01 L-85-99, of at least 120 minutes, or at least 130 minutes, or at least 135 minutes. 44. A method for improving oxidative stability of a lubricating composition in an engine, the method comprising supplying the lubricating composition according to any prior claim to the engine. 45. The method of claim 44, wherein the oxidation induction time of the lubricating composition, as determined according to CEC L-85-99, is at least 65 minutes, or at least 120 minutes. 46. Use of the lubricating composition according to any one of claims 1-43 for lubricating an engine. 47. A lubricating composition comprising: an oil of lubricating viscosity; a sulfurized organic compound sufficient to provide, in the lubricating composition, at least 0.1 wt. % sulfur; at least 0.1 wt. % of a phenolic antioxidant; at least 0.1 wt. % of a succinimide dispersant which is at least substantially free of boron; and a calcium salicylate detergent present in sufficient amount to provide the lubricating composition with at least 0.02 wt. % Ca, or at least 0.04 wt. %, or at least 0.1 wt. %, or up to 0.3 wt. % or up to 0.2 wt.%, or up to 0.15 wt. % Ca; wherein the lubricating composition contains no more than 0.04 wt. % of active sulfur and no more than 0.01 wt. % magnesium. 48. A method for improving oxidative stability of a lubricating oil in an engine comprising supplying the lubricating composition according to claim 47 to the engine.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202363515937P | 2023-07-27 | 2023-07-27 | |
| US63/515,937 | 2023-07-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025024623A1 true WO2025024623A1 (en) | 2025-01-30 |
Family
ID=92409082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2024/039471 Pending WO2025024623A1 (en) | 2023-07-27 | 2024-07-25 | Lubricating composition with phenolic antioxidant, calcium salicylate detergent, and low active sulfur |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2025024623A1 (en) |
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