WO2025020078A1 - Lyocell fiber tow for heat-not-burn cigarette filter tip and preparation me thod, heat-not-burn cigarette and filter tip - Google Patents
Lyocell fiber tow for heat-not-burn cigarette filter tip and preparation me thod, heat-not-burn cigarette and filter tip Download PDFInfo
- Publication number
- WO2025020078A1 WO2025020078A1 PCT/CN2023/109103 CN2023109103W WO2025020078A1 WO 2025020078 A1 WO2025020078 A1 WO 2025020078A1 CN 2023109103 W CN2023109103 W CN 2023109103W WO 2025020078 A1 WO2025020078 A1 WO 2025020078A1
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- WIPO (PCT)
- Prior art keywords
- heat
- burn cigarette
- lyocell fiber
- fiber tow
- cigarette filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/08—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
- A24D3/10—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
Definitions
- the present application relates to the technical field of heat-not-burn cigarettes, and in particular to a lyocell fiber bundle for a heat-not-burn cigarette filter and a preparation method, a heat-not-burn cigarette and a filter.
- Heat-not-burn cigarettes are a new type of tobacco product. When inhaled, the heat-not-burn cigarette cartridge is heated but not burned. Aerosol is formed during heating, and smoke is produced by volatilization of atomizers, nicotine and flavoring substances. Heat-not-burn cigarettes are usually divided into a core segment, a support segment and a filter. Heat-not-burn cigarettes heat the cartridge with a heat source to produce smoke, and produce smoke for consumers to inhale in a non-combustion state. This unique method reduces the harmful smoke components produced by combustion and thermal decomposition in conventional cigarettes, and does not produce sidestream smoke.
- the filter design of heat-not-burn cigarettes is mainly aimed at reducing smoke filtration, that is, preparing a highly transparent filter.
- the low permeability is indirectly reflected in the draw resistance of the cigarette.
- the draw resistance of the entire heat-not-burn cigarette is composed of two parts: the wick draw resistance and the filter draw resistance.
- the wick draw resistance is determined by the arrangement order and filling amount of the tobacco shreds. Because of the need to consider the nicotine problem in the smoke, there is an extreme low value. Therefore, to achieve a high permeability of the smoke of heat-not-burn cigarettes, the key lies in the material selection and structural design of the filter.
- the materials used for heat-not-burn cigarette filters on the market mainly include acetate fiber, polylactic acid (PLA) and semi-crepe paper.
- polylactic acid is not heat-resistant, so it is more prone to thermal collapse when used as a filter material
- acetate fiber will also face the risk of thermal collapse when used as a filter material under the condition of high permeability, and although acetate fiber is a biodegradable material, its degradation time is as long as 1 to 2 years, and it takes a long time to be completely biodegraded
- semi-crepe paper filter rods are cheap in traditional cigarettes and have a stronger ability to remove tar and nicotine than acetate, but semi-crepe paper as a filter will face the contradiction between suction resistance and end face gaps. To achieve lower suction resistance, many gaps will be generated on the cross surface of the filter rod.
- paper filters will also produce obvious unpleasant woody smell when heat-not-burn cigarettes are smoked.
- the purpose of the present application is to provide a lyocell fiber tow for a heat-not-burn cigarette filter and a preparation method, a heat-not-burn cigarette and a filter, so as to solve the problems existing in the materials used in the above-mentioned existing heat-not-burn cigarette filters.
- the present application first provides a lyocell fiber tow for a heat-not-burn cigarette filter, wherein the single denier of the lyocell fiber tow is controlled within the range of 10.0D-30.0D, and the total denier of the lyocell fiber tow is controlled within the range of 10000D-40000D according to the circumferential size required by the filter rod, and the cross-section of the lyocell fiber tow is elliptical or circular.
- the eccentricity e of the ellipse is in the range of 0 ⁇ e ⁇ 1.
- the present application also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
- the aqueous solution of N-methylmorpholine-N-oxide is mixed with the natural fiber slurry and put into a twin-screw extruder to prepare a lyocell spinning solution;
- the lyocell spinning solution is filtered and then wet-spinned by a spinneret with multiple holes, the lyocell spinning solution is kept at a spinning temperature of 100° C. to 110° C. at the spinning nozzle of the spinneret, and the discharge amount and spinning rate of the lyocell spinning solution are adjusted so that the single filament fineness of the final lyocell fiber is within a range of 10.0 denier to 30.0 denier;
- the filamentary spinning solution discharged from the spinning nozzle is cooled and solidified to obtain the lyocell fiber precursor;
- the lyocell fiber raw yarn is subjected to water washing, oiling and drying treatments
- the treated lyocell fiber raw yarn is curled to obtain the above-mentioned lyocell fiber bundle for heat-not-burn cigarette filter.
- the lyocell fiber tow has 15 to 30 crimps per inch.
- the cooling and solidification includes supplying the filamentous spinning solution to a coagulation liquid in a coagulation bath via an air gap zone.
- the temperature of the coagulation liquid is less than or equal to 30°C.
- the present application also provides a heat-not-burn cigarette filter, which includes the above-mentioned lyocell fiber tow for heat-not-burn cigarette filter.
- the heat-not-burn cigarette filter is formed by rolling the above-mentioned lyocell fiber tow for the heat-not-burn cigarette filter and forming paper.
- the draw resistance of the heat-not-burn cigarette filter is in the range of 2 Pa/mm-20 Pa/mm.
- the present application also provides a heat-not-burn cigarette, comprising the above-mentioned heat-not-burn cigarette filter.
- the denier of the lyocell fiber tow for heat-not-burn cigarette filters provided in this application is controlled within the range of 10.0D-30.0D, and the total denier of the tow is controlled within the range of 10000D-40000D according to the required filter rod circumference size, and its cross-section is elliptical or circular.
- the lyocell fiber tow for the heat-not-burn cigarette filter of the present application adopts a low total denier design to reduce its filtration effect.
- the shape of the cross section of the fiber tow is different, and its specific surface area is different, which will also affect the filtration efficiency of the cigarette filter rod; the fiber tow with a special-shaped cross section has a large specific surface area, and the filtration efficiency of the filter rod after molding is also high, which to a certain extent leads to problems such as low smoke concentration and poor satisfaction in the heat-not-burn cigarette.
- the lyocell fiber tow for the heat-not-burn cigarette filter of the present application adopts an elliptical or circular cross section, which can reduce the specific surface area, thereby achieving a high permeability effect.
- the elliptical or circular cross section of the tow can also achieve physical extinction, and the visual effect of the prepared filter is better. Lyocell fibers are more biodegradable than cellulose acetate tow, thereby alleviating the problem of litter caused by discarded cigarette butts.
- the heat-not-burn cigarette filter prepared from the lyocell fiber bundle for the heat-not-burn cigarette filter of the present application has high permeability, low pressure drop, no thermal collapse, is completely biodegradable, and is environmentally friendly and pollution-free.
- the heat-not-burn cigarette prepared by the heat-not-burn cigarette filter of the present application has a high smoke concentration and a good sense of satisfaction when smoking, and does not produce unpleasant feelings such as woody smell.
- FIG1 is a cross-sectional shape of a lyocell fiber tow of the present application.
- Figure 2 is a physical picture of the acetate filter after suction
- Figure 3 is a physical picture of the Lyocell fiber filter after suction.
- compositions, process, method, article, or apparatus that comprises the listed elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
- Parts by mass refers to the basic unit of measurement for expressing the mass ratio of multiple components. 1 part can represent any unit mass, such as 1g or 2.689g. If we say that the mass of component A is a parts and the mass of component B is b parts, it means the ratio of the mass of component A to the mass of component B is a:b. Alternatively, it means that the mass of component A is aK and the mass of component B is bK (K is an arbitrary number, indicating a multiple factor). It should not be misunderstood that, unlike the mass parts, the sum of the mass of all components is not limited to 100 parts.
- a and/or B includes (A and B) and (A or B).
- Lyocell fiber is made of wood and bamboo, which are inexhaustible in nature. The manufacturing process is environmentally friendly. It has the comfort of cotton, the strength of polyester, the luxurious beauty of wool fabrics, and the unique touch and soft drape of silk. It is very tough whether it is dry or wet. Therefore, Lyocell fiber is widely used in clothing. However, in the prior art, Lyocell fiber is rarely used in the field of cigarettes, and there is no application in the application of heat-not-burn cigarette filters.
- the present application first provides a lyocell fiber tow for a heat-not-burn cigarette filter, wherein the single denier of the lyocell fiber tow is controlled within the range of 10.0D-30.0D, for example, it can be 10.0D-20.0D, or 20.0D-30.0D, or 15.0D-25.0D.
- the total denier of the lyocell fiber tow is controlled within the range of 10000D-40000D, for example, it can be 10000D-2000D, or 20000D-30000D, or 30000D-40000D.
- the cross-section of the lyocell fiber tow is elliptical or circular.
- single denier refers to the thickness of a single fiber in a fiber bundle, which is affected by the fiber diameter.
- the number of fibers in a fiber bundle is affected by the twist of the fiber bundle.
- the mass (g) of a 9000m long fiber is called denier (D).
- the lyocell fiber bundle used for the heat-not-burn cigarette filter of the present application adopts a high denier bundle design, and the denier is controlled within the range of 10.0D-30.0D, which reduces its filtering effect.
- the fineness of the lyocell monofilament is 10.0 denier to 30.0 denier.
- the fineness of the monofilament is less than 10.0 denier, the suction resistance of the heat-not-burn cigarette filter is too high; on the other hand, if its fineness exceeds 30.0 denier, the suction resistance of the heat-not-burn cigarette filter is too low. Taking these characteristics into account, the fineness of the fiber varies depending on the type of cigarette. Within the above-mentioned fineness range, the fineness can be selectively applied according to the type of cigarette.
- the lyocell fiber bundle used for the heat-not-burn cigarette filter of the present application adopts a low total denier design, and the total denier is controlled within the range of 10000D-40000D, thereby reducing its filtration effect.
- the shapes of the fiber bundle cross-sections are different, and their specific surface areas are different, which will also affect the filtration efficiency of the cigarette filter rod; the fiber bundle with an irregular cross-section has a large specific surface area, and the filtration efficiency of the filter rod after molding is also high, which to a certain extent leads to problems such as low smoke concentration and poor satisfaction in heat-not-burn cigarettes. Therefore, the lyocell fiber bundle used for the heat-not-burn cigarette filter of the present application adopts an elliptical or circular cross-section, which can reduce the specific surface area and thus achieve a high permeability effect.
- the eccentricity e of the ellipse is in the range of 0 ⁇ e ⁇ 1, wherein when e is 0, the cross section is circular, and the ellipse may be an ellipse of any shape with the range of 0 ⁇ e ⁇ 1.
- the elliptical or circular cross-sectional shape can not only reduce the specific surface area of the fiber bundle and achieve a high-transparency effect; but also the fiber bundle with an elliptical or circular cross-section will form a certain optical path difference due to the reflection and refraction of light inside the fiber. Therefore, for certain wavelengths of light, they will appear in the fiber bundle to form interference fringes, thereby achieving extinction, causing the incident light to be diffusely reflected in different directions, so that the gloss intensity of the fiber surface is reduced and the bundle looks comfortable.
- titanium dioxide is usually added as a matting agent during the synthetic fiber process to soften its luster.
- IARC International Agency for Research on Cancer
- inhaled titanium dioxide may be a carcinogenic factor. Due to its effects when ingested (or ingested) in the oral cavity, it is questionable whether titanium dioxide can be used as a food additive. Therefore, lyocell fiber tow used in heat-not-burn cigarette filters is not suitable for titanium dioxide matting.
- the present application also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
- N-methylmorpholine-N-oxide aqueous solution is mixed with the natural fiber slurry and put into a twin-screw extruder to make Lyocell. Spinning solution;
- the lyocell spinning stock solution is filtered and then wet-spun by dry jet spinning using a spinneret with multiple holes, thereby obtaining the lyocell multifilament of the present application, wherein the lyocell spinning stock solution is kept at a spinning temperature of 100° C. to 110° C. at the spinning nozzle of the spinneret, and the discharge amount and spinning rate of the lyocell spinning stock solution are adjusted so that the single filament fineness of the final lyocell fiber is within a range of 10.0 denier to 30.0 denier;
- the filamentary spinning solution discharged from the spinning nozzle is cooled and solidified to obtain the lyocell fiber precursor;
- the lyocell fiber raw yarn is subjected to water washing, oiling and drying treatments
- the treated lyocell fiber raw yarn is curled to obtain the above-mentioned lyocell fiber bundle for heat-not-burn cigarette filter.
- the lyocell fiber tow has 15 to 30 crimps per inch, for example, 15, 15.5, 16, 16.5, 18, 18.5, 20, 20.5, 22, 22.5, 25, 25.5, 26, 26.5, 28, 28.5 or 30, or any value between 15 and 30. Preferably, it has 25 to 30 crimps per inch.
- the number of crimps per inch is considered important. If the number of crimps is less than 15/inch, it is not easy to open the tow during the manufacturing process of the heat-not-burn cigarette filter, resulting in processing problems; in addition, the performance required for the heat-not-burn cigarette filter, such as draw resistance, filter hardness, filter removal performance, etc., are not satisfactory. On the other hand, if the number of crimps exceeds 30/inch, uneven extrusion occurs in the stuffing box and the tow cannot be effectively passed, making it difficult to obtain a crimped tow.
- the cooling and solidification includes supplying the filamentous spinning solution to a coagulation liquid in a coagulation bath via an air gap zone.
- the temperature of the coagulation liquid is less than or equal to 30°C.
- the N-methylmorpholine-N-oxide is recovered, and the recovery rate of the N-methylmorpholine-N-oxide reaches more than 99.5%.
- the natural fiber raw material is selected from any one of wood fiber raw materials, bamboo fiber raw materials and cotton fiber raw materials.
- the present application also provides a heat-not-burn cigarette filter, which includes the above-mentioned lyocell fiber tow for heat-not-burn cigarette filter.
- the heat-not-burn cigarette filter can be formed by only the lyocell fiber tow for heat-not-burn cigarette filter and forming paper, or a part of the structure of the heat-not-burn cigarette filter is composed of the lyocell fiber tow for heat-not-burn cigarette filter, and other filter Mouth structure.
- the heat-not-burn cigarette filter prepared from the lyocell fiber bundle for the heat-not-burn cigarette filter of the present application has high permeability, small pressure drop, good smoking experience, and the filter will not undergo thermal collapse. It is completely biodegradable and environmentally friendly and pollution-free.
- the heat-not-burn cigarette filter is formed by rolling the above-mentioned lyocell fiber tow for heat-not-burn cigarette filter and forming paper.
- the lyocell fiber tow for heat-not-burn cigarette filter can be directly rolled to obtain a heat-not-burn cigarette filter with high permeability, low pressure drop and good smoking experience without combining with other filter structures.
- the prior art uses acetate fiber tow to prepare heat-not-burn cigarette filter. Even if the acetate fiber tow also adopts a high single denier and low total denier design, the heat-not-burn cigarette filter obtained is often difficult to meet the requirements. For example, there are still problems such as insufficient cooling effect, poor pressure drop stability, and easy thermal collapse.
- the draw resistance mean design range of the heat-not-burn cigarette filter is 2Pa/mm-20Pa/mm, for example, 2Pa/mm-8Pa/mm, or 5Pa/mm-10Pa/mm, or 10Pa/mm-20Pa/mm, or 8Pa/mm-15Pa/mm.
- the design requirements of cigarettes the design requirements of 2Pa/mm-20Pa/mm are met, and the draw resistance fluctuation range of the filter rod is not the same.
- the present application also provides a heat-not-burn cigarette, comprising the above-mentioned heat-not-burn cigarette filter.
- the heat-not-burn cigarette prepared by the heat-not-burn cigarette filter of the present application has a high smoke concentration and a good sense of satisfaction when smoking, and because lyocell fiber removes lignin during the production process, it does not produce unpleasant feelings such as woody smell.
- Example 1 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 10.0D, the total denier is controlled at 16000D, the cross section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
- Example 1 also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
- the bamboo fiber raw material is purified by chemical processing to obtain natural fiber pulp
- N-methylmorpholine-N-oxide aqueous solution is mixed with the natural fiber slurry and put into a twin-screw extruder to make Lyocell. Spinning solution;
- the lyocell spinning solution is filtered and then wet-spun by dry jet spinning using a spinneret with multiple holes.
- the lyocell spinning solution is kept at a spinning temperature of 105° C. at the spinning nozzle of the annular spinneret, and then spinning is performed while adjusting the discharge amount of the spinning solution and the spinning rate, so that the single filament fineness of the final lyocell is 10.0 denier.
- the filamentary spinning solution discharged from the spinning nozzle is supplied to the coagulation liquid in the coagulation bath through the air gap zone to cool and coagulate to obtain the lyocell fiber precursor, and the temperature of the coagulation liquid is less than or equal to 30° C.
- the filaments are fully soaked in oil and squeezed, and then dried with a drying roller at 150°C to obtain lyocell multifilaments;
- the lyocell multifilament obtained above was heated while passing through a steam box, and then crimped in a stuffer box by a pressure roller to obtain the lyocell fiber bundle of Example 1, with the crimp number of 15 per inch.
- Example 1 also provides a heat-not-burn cigarette filter, which is made of the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 1 and high-transparency forming paper.
- the filling amount of the lyocell fiber bundle is between 0.4-0.5g/piece.
- the length of the filter is 120mm and the circumference is 16.8mm.
- Embodiment 1 also provides a heat-not-burn cigarette, comprising a smoking section, a supporting section and the filter tip for the heat-not-burn cigarette of embodiment 1.
- Example 2 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 10.0D, the total denier is controlled at 25000D, the cross-section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
- Embodiment 2 also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
- the bamboo fiber raw material is purified by chemical processing to obtain natural fiber pulp
- the aqueous solution of N-methylmorpholine-N-oxide is mixed with the natural fiber slurry and put into a twin-screw extruder to prepare a lyocell spinning solution;
- the lyocell spinning solution is filtered and then wet-spun by dry jet spinning using a spinneret with multiple holes.
- the lyocell spinning solution is kept at a spinning temperature of 105° C. at the spinning nozzle of the annular spinneret, and then spinning is performed while adjusting the discharge amount of the spinning solution and the spinning rate, so that the single filament fineness of the final lyocell is 10.0 denier.
- the filamentary spinning solution discharged from the spinning nozzle is supplied to the coagulation liquid in the coagulation bath through the air gap zone to cool and coagulate to obtain the lyocell fiber precursor, and the temperature of the coagulation liquid is less than or equal to 30° C.
- the filaments are fully soaked in oil and squeezed, and then dried with a drying roller at 150°C to obtain lyocell multifilaments;
- the lyocell multifilament obtained above is heated while passing through a steam box, and then crimped in a stuffing box by a pressure roller.
- the lyocell fiber tow of Example 2 was obtained, and the number of crimps was 20 per inch.
- Example 2 also provides a heat-not-burn cigarette filter, which is made of the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 2 and high-transparency forming paper.
- the filling amount of the lyocell fiber bundle is between 0.45-0.6g/piece.
- the length of the filter is 120mm and the circumference is 19.8mm.
- Embodiment 2 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 2.
- Example 3 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 10.0D, the total denier is controlled at 35000D, the cross section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
- the preparation method of a lyocell fiber tow for a heat-not-burn cigarette filter provided in Example 3 is carried out with reference to the preparation method in Example 1, wherein the crimp number of the obtained tow is 25 per inch.
- Example 3 also provides a heat-not-burn cigarette filter, which is made by rolling the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 3 and high-transparency forming paper.
- the filling amount of the lyocell fiber bundle is between 0.5-0.7g/piece.
- the length of the filter is 120mm and the circumference is 24mm.
- Embodiment 3 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 3.
- Example 4 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 20.0D, the total denier is controlled at 35000D, the cross-section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
- the preparation method of a lyocell fiber tow for a heat-not-burn cigarette filter provided in Example 4 is carried out with reference to the preparation method in Example 1, wherein the crimp number of the obtained tow is 25 per inch.
- Example 4 also provides a heat-not-burn cigarette filter, which is made by rolling the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 4 and high-transparency forming paper.
- the filling amount of the lyocell fiber bundle is between 0.5-0.7g/piece.
- the length of the filter is 120mm and the circumference is 24mm.
- Embodiment 4 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 4.
- Example 5 a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 30.0D, the total denier is controlled at 35000D, the cross-section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
- the preparation method of a lyocell fiber tow for a heat-not-burn cigarette filter provided in Example 5 is carried out with reference to the preparation method in Example 1, wherein the crimp number of the obtained tow is 25 per inch.
- Example 5 also provides a heat-not-burn cigarette filter, which is made of the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 5 and high-transparency forming paper.
- the filling amount of the lyocell fiber bundle is between 0.5-0.7g/piece.
- the length of the filter is 120mm and the circumference is 24mm.
- Embodiment 5 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 5.
- Comparative Example 1 First, a heat-not-burn cigarette filter made of polylactic acid and forming paper is provided.
- the length of the filter is 120 mm, the circumference is 24 mm, and the filling amount of polylactic acid is between 0.5-0.7 g/cigarette.
- Comparative Example 1 also provides a heat-not-burn cigarette prepared from the heat-not-burn cigarette filter of Comparative Example 1, and the cigarette core material and cigarette structure are consistent with those in Example 1.
- Comparative Example 2 first provides a heat-not-burn cigarette filter made of acetate fiber and forming paper, the single denier of the acetate fiber is controlled at 10.0D, the total denier is controlled at 35000D, the cross-section is Y-shaped, the length of the filter is 120mm, the circumference is 24mm, and the filling amount of the acetate fiber tow is between 0.5-0.7g/cigarette.
- Comparative Example 2 also provides a heat-not-burn cigarette prepared from the heat-not-burn cigarette filter of Comparative Example 2, and the cigarette core material and cigarette structure are consistent with those in Example 1.
- a paper filter tip which is made of semi-crepe paper and forming paper.
- the length of the filter tip is 120 mm, the circumference is 24 mm, and the filling amount of the semi-crepe paper is between 0.5-0.7 g/piece.
- Comparative Example 3 also provides a heat-not-burn cigarette prepared from the heat-not-burn cigarette filter of Comparative Example 3, and the cigarette core material and cigarette structure are consistent with those in Example 1.
- the heat-not-burn cigarettes of the embodiments and comparative examples were tested, including a draw resistance test and a sensory smoking effect test, and the appearance changes of the heat-not-burn cigarette filters were observed after the tests were completed.
- the test results are shown in Table 2.
- the heat-not-burn cigarette prepared by the lyocell fiber tow of the present application has a large smoke volume, no odor when inhaled, no contradiction between draw resistance and end face gap, and is not easy to collapse due to heat.
- the smoke volume of the heat-not-burn cigarettes of Comparative Examples 1 to 3 is poor; polylactic acid, acetate fiber, and semi-crepe paper filter tips are all prone to heat collapse, and the semi-crepe paper filter tip will produce a woody odor when inhaled, and will also produce a contradiction between draw resistance and end face gap.
- the actual picture of the filter of comparative example 2 after smoking is shown in Figure 2, and it can be seen that the end face of the filter collapses due to heat.
- the actual picture of the filter of embodiment 1 after smoking is shown in Figure 3, and the end face of the filter is normal without thermal collapse.
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- Textile Engineering (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
Description
本申请涉及加热不燃烧卷烟技术领域,尤其涉及一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束及制备方法、加热不燃烧卷烟及滤嘴。The present application relates to the technical field of heat-not-burn cigarettes, and in particular to a lyocell fiber bundle for a heat-not-burn cigarette filter and a preparation method, a heat-not-burn cigarette and a filter.
加热不燃烧卷烟是一种新型烟草制品,抽吸时对加热不燃烧卷烟烟弹进行加热却不使其发生燃烧,加热时气溶胶形成,发雾剂、尼古丁及香味物质通过挥发产生烟气。加热不燃烧卷烟通常分为烟芯段、支撑段和过滤嘴。加热不燃烧卷烟通过热源加热烟弹发烟,在非燃烧状态下产生供消费者吸入的烟雾。这种独特方式减少了常规卷烟中燃烧和热裂解产生的有害烟气成分,不产生侧流烟气。由于加热不燃烧卷烟烟芯段能够产生有用烟气相对较少,而烟气量直接影响消费者的抽吸感受,因此加热不燃烧卷烟的滤嘴设计主要朝着减少烟气过滤,即制备高通透的过滤嘴方向去实现。Heat-not-burn cigarettes are a new type of tobacco product. When inhaled, the heat-not-burn cigarette cartridge is heated but not burned. Aerosol is formed during heating, and smoke is produced by volatilization of atomizers, nicotine and flavoring substances. Heat-not-burn cigarettes are usually divided into a core segment, a support segment and a filter. Heat-not-burn cigarettes heat the cartridge with a heat source to produce smoke, and produce smoke for consumers to inhale in a non-combustion state. This unique method reduces the harmful smoke components produced by combustion and thermal decomposition in conventional cigarettes, and does not produce sidestream smoke. Since the core segment of heat-not-burn cigarettes can produce relatively less useful smoke, and the amount of smoke directly affects the consumer's smoking experience, the filter design of heat-not-burn cigarettes is mainly aimed at reducing smoke filtration, that is, preparing a highly transparent filter.
通透率低间接体现在烟支的吸阻上,整个加热不燃烧卷烟的烟支吸阻由烟芯吸阻和滤嘴吸阻两部分组成,烟芯吸阻决定于烟丝的排列顺序和填充量,因需要考虑烟气烟碱问题,存在着极限低值,所以要实现加热不燃烧卷烟烟气的高通透率,关键在于滤嘴的材料选择和结构设计。The low permeability is indirectly reflected in the draw resistance of the cigarette. The draw resistance of the entire heat-not-burn cigarette is composed of two parts: the wick draw resistance and the filter draw resistance. The wick draw resistance is determined by the arrangement order and filling amount of the tobacco shreds. Because of the need to consider the nicotine problem in the smoke, there is an extreme low value. Therefore, to achieve a high permeability of the smoke of heat-not-burn cigarettes, the key lies in the material selection and structural design of the filter.
目前市场上用于加热不燃烧卷烟滤嘴的材料主要包括醋酸纤维、聚乳酸(PLA)和半绉丝纸等。其中,聚乳酸由于本身不耐热,因此作为过滤嘴材料使用更容易热塌陷;醋酸纤维作为过滤嘴材料使用在满足高通透率的条件下也会面临热塌陷风险,并且醋酸纤维虽然是可生物降解的材料,但是其降解时间长达1~2年,需要相当长的时间才能完全生物降解;半绉丝纸滤棒用在传统卷烟中便宜且比醋酸纤维有更强的去除焦油和尼古丁的能力,但是半绉丝纸作为过滤嘴会面临吸阻和端面空隙的矛盾,要实现较低的吸阻,滤棒横面就会产生很多空隙,同时纸质过滤嘴还会在加热不燃烧卷烟感官抽吸时产生明显木质气的不愉悦感受。At present, the materials used for heat-not-burn cigarette filters on the market mainly include acetate fiber, polylactic acid (PLA) and semi-crepe paper. Among them, polylactic acid is not heat-resistant, so it is more prone to thermal collapse when used as a filter material; acetate fiber will also face the risk of thermal collapse when used as a filter material under the condition of high permeability, and although acetate fiber is a biodegradable material, its degradation time is as long as 1 to 2 years, and it takes a long time to be completely biodegraded; semi-crepe paper filter rods are cheap in traditional cigarettes and have a stronger ability to remove tar and nicotine than acetate, but semi-crepe paper as a filter will face the contradiction between suction resistance and end face gaps. To achieve lower suction resistance, many gaps will be generated on the cross surface of the filter rod. At the same time, paper filters will also produce obvious unpleasant woody smell when heat-not-burn cigarettes are smoked.
发明内容Summary of the invention
本申请的目的在于提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束及制备方法、加热不燃烧卷烟及滤嘴,以解决上述现有的加热不燃烧卷烟滤嘴采用的材料存在的问题。The purpose of the present application is to provide a lyocell fiber tow for a heat-not-burn cigarette filter and a preparation method, a heat-not-burn cigarette and a filter, so as to solve the problems existing in the materials used in the above-mentioned existing heat-not-burn cigarette filters.
为实现以上目的,本申请采用以下技术方案: To achieve the above objectives, this application adopts the following technical solutions:
本申请首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,所述莱赛尔纤维丝束的单旦控制在10.0D-30.0D范围内,根据滤棒所需的圆周大小所述莱赛尔纤维丝束的总旦控制在10000D-40000D范围内,所述莱赛尔纤维丝束的截面为椭圆形或圆形。The present application first provides a lyocell fiber tow for a heat-not-burn cigarette filter, wherein the single denier of the lyocell fiber tow is controlled within the range of 10.0D-30.0D, and the total denier of the lyocell fiber tow is controlled within the range of 10000D-40000D according to the circumferential size required by the filter rod, and the cross-section of the lyocell fiber tow is elliptical or circular.
优选地,所述椭圆形的离心率e的范围为0<e<1。Preferably, the eccentricity e of the ellipse is in the range of 0<e<1.
本申请还提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法,包括:The present application also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
将N-甲基吗啉-N-氧化物水溶液与天然纤维浆料混合,投入双螺杆挤出机制成莱赛尔纺丝原液;The aqueous solution of N-methylmorpholine-N-oxide is mixed with the natural fiber slurry and put into a twin-screw extruder to prepare a lyocell spinning solution;
所述莱赛尔纺丝原液经过滤后使用具有多孔的喷丝头进行干喷湿纺纺丝,将所述莱赛尔纺丝原液在所述喷丝头的纺丝喷嘴处保持在100℃-110℃的纺丝温度,并调节所述莱赛尔纺丝原液的排出量和纺丝速率,使得用于最终莱赛尔纤维的单丝细度在10.0旦至30.0旦内;The lyocell spinning solution is filtered and then wet-spinned by a spinneret with multiple holes, the lyocell spinning solution is kept at a spinning temperature of 100° C. to 110° C. at the spinning nozzle of the spinneret, and the discharge amount and spinning rate of the lyocell spinning solution are adjusted so that the single filament fineness of the final lyocell fiber is within a range of 10.0 denier to 30.0 denier;
将从纺丝喷嘴排出的长丝状纺丝原液冷却凝固得到莱赛尔纤维原丝;The filamentary spinning solution discharged from the spinning nozzle is cooled and solidified to obtain the lyocell fiber precursor;
对所述莱赛尔纤维原丝进行水洗、上油、烘干处理;The lyocell fiber raw yarn is subjected to water washing, oiling and drying treatments;
将处理后的所述莱赛尔纤维原丝卷曲制作得到上述的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束。The treated lyocell fiber raw yarn is curled to obtain the above-mentioned lyocell fiber bundle for heat-not-burn cigarette filter.
优选地,所述莱赛尔纤维丝束每英寸具有15~30个卷曲。Preferably, the lyocell fiber tow has 15 to 30 crimps per inch.
优选地,所述冷却凝固包括将所述长丝状纺丝原液经由气隙区供给至凝固浴中的凝固液。Preferably, the cooling and solidification includes supplying the filamentous spinning solution to a coagulation liquid in a coagulation bath via an air gap zone.
优选地,所述凝固液的温度小于等于30℃。Preferably, the temperature of the coagulation liquid is less than or equal to 30°C.
本申请还提供一种加热不燃烧卷烟滤嘴,所述加热不燃烧卷烟滤嘴包括上述的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束。The present application also provides a heat-not-burn cigarette filter, which includes the above-mentioned lyocell fiber tow for heat-not-burn cigarette filter.
优选地,所述加热不燃烧卷烟滤嘴由上述的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与成形纸卷制而成。Preferably, the heat-not-burn cigarette filter is formed by rolling the above-mentioned lyocell fiber tow for the heat-not-burn cigarette filter and forming paper.
优选地,所述加热不燃烧卷烟滤嘴的吸阻范围为2Pa/mm-20Pa/mm。Preferably, the draw resistance of the heat-not-burn cigarette filter is in the range of 2 Pa/mm-20 Pa/mm.
本申请还提供一种加热不燃烧卷烟,包括上述的加热不燃烧卷烟滤嘴。The present application also provides a heat-not-burn cigarette, comprising the above-mentioned heat-not-burn cigarette filter.
与现有技术相比,本申请的有益效果包括:Compared with the prior art, the beneficial effects of this application include:
本申请提供的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的单旦控制在10.0D-30.0D范围内,根据所需的滤棒圆周大小丝束总旦控制在10000D-40000D范围内,且其截面为椭圆形或圆形。其中,纤维丝束的单旦越低,单丝根数越多,烟气在运动中 与纤维的碰撞机会增多,滤嘴过滤效率越高,因此本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束采用高单旦的丝束设计,增加烟气的透过效率。而纤维丝束的单旦不变时,随纤维丝束的总旦的增加,过滤效率也增加,因此本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束采用低总旦设计,降低其过滤效果。并且纤维丝束截面的形状不同,其比表面积不同,也会影响卷烟滤棒的过滤效率;异形形状截面的纤维丝束比表面积大,成型后滤棒的过滤效率也高,一定程度上导致加热不燃烧卷烟出现烟气浓度小、满足感差等问题,因此本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束采用椭圆形或圆形的截面,可以降低比表面积,从而实现高通透的效果。丝束的椭圆形或圆形截面还可以实现物理消光,制备得到的滤嘴的视觉效果更好。与醋酸纤维素丝束相比,莱赛尔纤维具有更优异的生物降解性,因此可以缓解吸烟后丢弃的烟蒂造成的垃圾问题。The denier of the lyocell fiber tow for heat-not-burn cigarette filters provided in this application is controlled within the range of 10.0D-30.0D, and the total denier of the tow is controlled within the range of 10000D-40000D according to the required filter rod circumference size, and its cross-section is elliptical or circular. The lower the denier of the fiber tow, the more the number of filaments, and the smoke moves. The more chances of collision with the fiber, the higher the filter efficiency. Therefore, the lyocell fiber tow for the heat-not-burn cigarette filter of the present application adopts a high single denier tow design to increase the smoke penetration efficiency. When the single denier of the fiber tow remains unchanged, the filtration efficiency increases with the increase of the total denier of the fiber tow. Therefore, the lyocell fiber tow for the heat-not-burn cigarette filter of the present application adopts a low total denier design to reduce its filtration effect. In addition, the shape of the cross section of the fiber tow is different, and its specific surface area is different, which will also affect the filtration efficiency of the cigarette filter rod; the fiber tow with a special-shaped cross section has a large specific surface area, and the filtration efficiency of the filter rod after molding is also high, which to a certain extent leads to problems such as low smoke concentration and poor satisfaction in the heat-not-burn cigarette. Therefore, the lyocell fiber tow for the heat-not-burn cigarette filter of the present application adopts an elliptical or circular cross section, which can reduce the specific surface area, thereby achieving a high permeability effect. The elliptical or circular cross section of the tow can also achieve physical extinction, and the visual effect of the prepared filter is better. Lyocell fibers are more biodegradable than cellulose acetate tow, thereby alleviating the problem of litter caused by discarded cigarette butts.
由本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束制备得到的加热不燃烧卷烟滤嘴通透性高、压降小,不会发生热塌陷,并且是完全可生物降解的,对环境友好无污染。The heat-not-burn cigarette filter prepared from the lyocell fiber bundle for the heat-not-burn cigarette filter of the present application has high permeability, low pressure drop, no thermal collapse, is completely biodegradable, and is environmentally friendly and pollution-free.
由本申请方案的加热不燃烧卷烟滤嘴制备得到的加热不燃烧卷烟在抽吸时烟气浓度大、满足感好,并且不会产生木质气等不愉悦感受。The heat-not-burn cigarette prepared by the heat-not-burn cigarette filter of the present application has a high smoke concentration and a good sense of satisfaction when smoking, and does not produce unpleasant feelings such as woody smell.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对本申请范围的限定。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope of the present application.
图1为本申请的莱赛尔纤维丝束的截面形状;FIG1 is a cross-sectional shape of a lyocell fiber tow of the present application;
图2为醋酸纤维滤嘴抽吸后的实物图;Figure 2 is a physical picture of the acetate filter after suction;
图3为莱赛尔纤维滤嘴抽吸后的实物图。Figure 3 is a physical picture of the Lyocell fiber filter after suction.
如本文所用之术语:As used herein:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。 "Prepared from" is synonymous with "comprising." As used herein, the terms "comprising,""including,""having,""containing," or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises the listed elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of excludes any unspecified element, step, or component. If used in a claim, this phrase renders the claim closed-ended so that it does not include materials other than those described, except for conventional impurities associated therewith. When the phrase "consisting of" appears in a clause of the body of a claim rather than immediately following the subject matter, it limits only the elements described in that clause; other elements are not excluded from the claim as a whole.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When an amount, concentration, or other value or parameter is expressed as a range, a preferred range, or a range defined by a series of upper preferred values and lower preferred values, this should be understood as specifically disclosing all ranges formed by any pairing of any range upper limit or preferred value with any range lower limit or preferred value, regardless of whether the range is disclosed separately. For example, when a range of "1 to 5" is disclosed, the described range should be interpreted as including ranges "1 to 4", "1 to 3", "1 to 2", "1 to 2 and 4 to 5", "1 to 3 and 5", etc. When a numerical range is described in this article, unless otherwise stated, the range is intended to include its end values and all integers and fractions within the range.
在这些实施例中,除非另有指明,所述的份和百分比均按质量计。In these examples, parts and percentages are by mass unless otherwise indicated.
“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。"Parts by mass" refers to the basic unit of measurement for expressing the mass ratio of multiple components. 1 part can represent any unit mass, such as 1g or 2.689g. If we say that the mass of component A is a parts and the mass of component B is b parts, it means the ratio of the mass of component A to the mass of component B is a:b. Alternatively, it means that the mass of component A is aK and the mass of component B is bK (K is an arbitrary number, indicating a multiple factor). It should not be misunderstood that, unlike the mass parts, the sum of the mass of all components is not limited to 100 parts.
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。"And/or" is used to indicate that one or both of the stated situations may occur, for example, A and/or B includes (A and B) and (A or B).
莱赛尔纤维以自然界中取之不尽用之不竭的木、竹等为原料,制造流程环保,具有棉的舒适性、涤纶的强度、毛织物的豪华美感和真丝的独特触感及柔软垂坠,无论在干或湿的状态下,均极具韧性,因此莱赛尔纤维广泛用于服装制作上面。但是现有技术中较少将莱赛尔纤维应用于卷烟领域,更没有加热不燃烧卷烟滤嘴方面的应用。Lyocell fiber is made of wood and bamboo, which are inexhaustible in nature. The manufacturing process is environmentally friendly. It has the comfort of cotton, the strength of polyester, the luxurious beauty of wool fabrics, and the unique touch and soft drape of silk. It is very tough whether it is dry or wet. Therefore, Lyocell fiber is widely used in clothing. However, in the prior art, Lyocell fiber is rarely used in the field of cigarettes, and there is no application in the application of heat-not-burn cigarette filters.
本申请首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,所述莱赛尔纤维丝束的单旦控制在10.0D-30.0D范围内,例如可以为10.0D-20.0D,或20.0D-30.0D,或15.0D-25.0D,根据滤棒所需的圆周大小所述莱赛尔纤维丝束的总旦控制在10000D-40000D范围内,例如可以为10000D-2000D,或20000D-30000D,或30000D-40000D,所述莱赛尔纤维丝束的截面为椭圆形或圆形。The present application first provides a lyocell fiber tow for a heat-not-burn cigarette filter, wherein the single denier of the lyocell fiber tow is controlled within the range of 10.0D-30.0D, for example, it can be 10.0D-20.0D, or 20.0D-30.0D, or 15.0D-25.0D. According to the required circumferential size of the filter rod, the total denier of the lyocell fiber tow is controlled within the range of 10000D-40000D, for example, it can be 10000D-2000D, or 20000D-30000D, or 30000D-40000D. The cross-section of the lyocell fiber tow is elliptical or circular.
其中,单旦是指纤维丝束中单根纤维的粗细程度,它受纤维直径影响。总旦是指纤 维丝束中的纤维根数,它受纤维丝束的捻度影响。9000m长的纤维的质量(g)称为旦(D)。Among them, single denier refers to the thickness of a single fiber in a fiber bundle, which is affected by the fiber diameter. The number of fibers in a fiber bundle is affected by the twist of the fiber bundle. The mass (g) of a 9000m long fiber is called denier (D).
其中,纤维丝束的单旦越低,单丝根数越多,烟气在运动中与纤维的碰撞机会增多,滤嘴过滤效率越高,因此本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束采用高单旦的丝束设计,单旦控制在10.0D-30.0D范围内,降低其过滤效果。莱赛尔单丝的细度为10.0旦至30.0旦,如果单丝的细度小于10.0旦,加热不燃烧卷烟过滤嘴的吸阻就太高了;另一方面,如果其细度超过30.0旦,则加热不燃烧卷烟过滤嘴的吸入阻力太低。考虑到这些特性,纤维的细度因卷烟的种类而异,在上述细度范围内,可根据卷烟的种类选择性应用细度。Among them, the lower the denier of the fiber bundle, the more the number of monofilaments, the more chances of smoke colliding with the fiber during movement, and the higher the filter filtration efficiency. Therefore, the lyocell fiber bundle used for the heat-not-burn cigarette filter of the present application adopts a high denier bundle design, and the denier is controlled within the range of 10.0D-30.0D, which reduces its filtering effect. The fineness of the lyocell monofilament is 10.0 denier to 30.0 denier. If the fineness of the monofilament is less than 10.0 denier, the suction resistance of the heat-not-burn cigarette filter is too high; on the other hand, if its fineness exceeds 30.0 denier, the suction resistance of the heat-not-burn cigarette filter is too low. Taking these characteristics into account, the fineness of the fiber varies depending on the type of cigarette. Within the above-mentioned fineness range, the fineness can be selectively applied according to the type of cigarette.
而纤维丝束的单旦不变时,随纤维丝束的总旦的增加,过滤效率也增加,因此本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束采用低总旦设计,总旦控制在10000D-40000D范围内,降低其过滤效果。When the single denier of the fiber bundle remains unchanged, the filtration efficiency increases with the increase of the total denier of the fiber bundle. Therefore, the lyocell fiber bundle used for the heat-not-burn cigarette filter of the present application adopts a low total denier design, and the total denier is controlled within the range of 10000D-40000D, thereby reducing its filtration effect.
并且纤维丝束截面的形状不同,其比表面积不同,也会影响卷烟滤棒的过滤效率;异形形状截面的纤维丝束比表面积大,成型后滤棒的过滤效率也高,一定程度上导致加热不燃烧卷烟出现烟气浓度小、满足感差等问题,因此本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束采用椭圆形或圆形的截面,可以降低比表面积,从而实现高通透的效果。In addition, the shapes of the fiber bundle cross-sections are different, and their specific surface areas are different, which will also affect the filtration efficiency of the cigarette filter rod; the fiber bundle with an irregular cross-section has a large specific surface area, and the filtration efficiency of the filter rod after molding is also high, which to a certain extent leads to problems such as low smoke concentration and poor satisfaction in heat-not-burn cigarettes. Therefore, the lyocell fiber bundle used for the heat-not-burn cigarette filter of the present application adopts an elliptical or circular cross-section, which can reduce the specific surface area and thus achieve a high permeability effect.
优选地,请参阅图1,所述椭圆形的离心率e的范围为0<e<1,其中e为0时截面为圆形,椭圆形可以为0<e<1的任意形状的椭圆形。Preferably, referring to FIG. 1 , the eccentricity e of the ellipse is in the range of 0<e<1, wherein when e is 0, the cross section is circular, and the ellipse may be an ellipse of any shape with the range of 0<e<1.
椭圆形或圆形的截面形状,不仅能降低纤维丝束的比表面积,实现高通透的效果;而且椭圆形或圆形截面的纤维丝束,由于光线在纤维内部的反射和折射会形成一定的光程差,因此对于某些波长的光线,它们会在纤维束中出现构成干涉条纹的现象,从而实现消光,使得入射光线沿不同方向进行漫反射,因此纤维表面光泽强度降低,丝束观感舒服。The elliptical or circular cross-sectional shape can not only reduce the specific surface area of the fiber bundle and achieve a high-transparency effect; but also the fiber bundle with an elliptical or circular cross-section will form a certain optical path difference due to the reflection and refraction of light inside the fiber. Therefore, for certain wavelengths of light, they will appear in the fiber bundle to form interference fringes, thereby achieving extinction, causing the incident light to be diffusely reflected in different directions, so that the gloss intensity of the fiber surface is reduced and the bundle looks comfortable.
现有技术中,通常在合成纤维过程中,添加二氧化钛消光剂,使其光泽柔和自然是惯用的方法。但是,国际癌症研究机构(IARC)曾声明吸入二氧化钛可能是一种致癌因素,因其在口腔接触(或食入)时的影响,对于二氧化钛是否可用作食品添加剂有待商榷。因此,用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束不适于采用二氧化钛消光。In the prior art, titanium dioxide is usually added as a matting agent during the synthetic fiber process to soften its luster. However, the International Agency for Research on Cancer (IARC) has stated that inhaled titanium dioxide may be a carcinogenic factor. Due to its effects when ingested (or ingested) in the oral cavity, it is questionable whether titanium dioxide can be used as a food additive. Therefore, lyocell fiber tow used in heat-not-burn cigarette filters is not suitable for titanium dioxide matting.
本申请还提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法,包括:The present application also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
将N-甲基吗啉-N-氧化物水溶液与天然纤维浆料混合,投入双螺杆挤出机制成莱赛 尔纺丝原液;The N-methylmorpholine-N-oxide aqueous solution is mixed with the natural fiber slurry and put into a twin-screw extruder to make Lyocell. Spinning solution;
所述莱赛尔纺丝原液经过滤后使用具有多孔的喷丝头进行干喷湿纺纺丝,由此得到的本申请的莱赛尔复丝,将所述莱赛尔纺丝原液在所述喷丝头的纺丝喷嘴处保持在100℃-110℃的纺丝温度,并调节所述莱赛尔纺丝原液的排出量和纺丝速率,使得用于最终莱赛尔纤维的单丝细度在10.0旦至30.0旦内;The lyocell spinning stock solution is filtered and then wet-spun by dry jet spinning using a spinneret with multiple holes, thereby obtaining the lyocell multifilament of the present application, wherein the lyocell spinning stock solution is kept at a spinning temperature of 100° C. to 110° C. at the spinning nozzle of the spinneret, and the discharge amount and spinning rate of the lyocell spinning stock solution are adjusted so that the single filament fineness of the final lyocell fiber is within a range of 10.0 denier to 30.0 denier;
将从纺丝喷嘴排出的长丝状纺丝原液冷却凝固得到莱赛尔纤维原丝;The filamentary spinning solution discharged from the spinning nozzle is cooled and solidified to obtain the lyocell fiber precursor;
对所述莱赛尔纤维原丝进行水洗、上油、烘干处理;The lyocell fiber raw yarn is subjected to water washing, oiling and drying treatments;
将处理后的所述莱赛尔纤维原丝卷曲制作得到上述的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束。The treated lyocell fiber raw yarn is curled to obtain the above-mentioned lyocell fiber bundle for heat-not-burn cigarette filter.
优选地,所述莱赛尔纤维丝束每英寸具有15~30个卷曲,例如可以为15个、15.5个、16个、16.5个、18个、18.5个、20个、20.5个、22个、22.5个、25个、25.5个、26个、26.5个、28个、28.5个或30个,或15~30个之间的任意值。优选为每英寸具有25~30个卷曲。Preferably, the lyocell fiber tow has 15 to 30 crimps per inch, for example, 15, 15.5, 16, 16.5, 18, 18.5, 20, 20.5, 22, 22.5, 25, 25.5, 26, 26.5, 28, 28.5 or 30, or any value between 15 and 30. Preferably, it has 25 to 30 crimps per inch.
为了满足加热不燃烧卷烟过滤嘴所需的性能,每英寸的卷曲数被认为是重要的,如果卷曲数小于15个/英寸,则在加热不燃烧卷烟过滤嘴的制造过程中不容易打开丝束,从而导致加工问题;此外,加热不燃烧卷烟过滤嘴所需的性能,如吸阻、过滤嘴硬度、过滤嘴去除性能等都不令人满意。另一方面,如果卷曲数超过30个/英寸,则在填塞箱中发生不均匀的挤压并且不能有效地通过丝束,使得难以获得卷曲丝束。In order to satisfy the performance required for the heat-not-burn cigarette filter, the number of crimps per inch is considered important. If the number of crimps is less than 15/inch, it is not easy to open the tow during the manufacturing process of the heat-not-burn cigarette filter, resulting in processing problems; in addition, the performance required for the heat-not-burn cigarette filter, such as draw resistance, filter hardness, filter removal performance, etc., are not satisfactory. On the other hand, if the number of crimps exceeds 30/inch, uneven extrusion occurs in the stuffing box and the tow cannot be effectively passed, making it difficult to obtain a crimped tow.
优选地,所述冷却凝固包括将所述长丝状纺丝原液经由气隙区供给至凝固浴中的凝固液。Preferably, the cooling and solidification includes supplying the filamentous spinning solution to a coagulation liquid in a coagulation bath via an air gap zone.
优选地,所述凝固液的温度小于等于30℃。Preferably, the temperature of the coagulation liquid is less than or equal to 30°C.
优选地,所述冷却凝固得到莱赛尔纤维原丝的同时,回收所述N-甲基吗啉-N-氧化物,所述N-甲基吗啉-N-氧化物的回收率达到99.5%以上。Preferably, while the lyocell fiber precursor is obtained by cooling and solidification, the N-methylmorpholine-N-oxide is recovered, and the recovery rate of the N-methylmorpholine-N-oxide reaches more than 99.5%.
优选地,所述天然纤维原料选自木材纤维原料、竹材纤维原料和棉材纤维原料中的任一种。Preferably, the natural fiber raw material is selected from any one of wood fiber raw materials, bamboo fiber raw materials and cotton fiber raw materials.
本申请还提供一种加热不燃烧卷烟滤嘴,所述加热不燃烧卷烟滤嘴包括上述的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束。该加热不燃烧卷烟滤嘴可以仅由该用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与成形纸卷制而成,也可以该加热不燃烧卷烟滤嘴的一部分结构由该用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束构成,除此之外还包括其它滤 嘴结构。The present application also provides a heat-not-burn cigarette filter, which includes the above-mentioned lyocell fiber tow for heat-not-burn cigarette filter. The heat-not-burn cigarette filter can be formed by only the lyocell fiber tow for heat-not-burn cigarette filter and forming paper, or a part of the structure of the heat-not-burn cigarette filter is composed of the lyocell fiber tow for heat-not-burn cigarette filter, and other filter Mouth structure.
由本申请方案的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束制备得到的加热不燃烧卷烟滤嘴通透性高、压降小,抽吸体验感好,并且滤嘴不会发生热塌陷,且为完全可生物降解的,对环境友好无污染。The heat-not-burn cigarette filter prepared from the lyocell fiber bundle for the heat-not-burn cigarette filter of the present application has high permeability, small pressure drop, good smoking experience, and the filter will not undergo thermal collapse. It is completely biodegradable and environmentally friendly and pollution-free.
优选地,所述加热不燃烧卷烟滤嘴由上述的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与成形纸卷制而成。采用该用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束可以直接卷制得到通透性高、压降小、抽吸体验感好的加热不燃烧卷烟滤嘴,而不需要结合其他滤嘴结构,而现有技术的采用醋酸纤维丝束制备加热不燃烧卷烟滤嘴的方案,即使醋酸纤维丝束也采用高单旦、低总旦的设计,但是得到的加热不燃烧卷烟滤嘴往往也难以达到要求,例如还会存在降温效果不够好,压降稳定性差,易发生热塌陷等问题。Preferably, the heat-not-burn cigarette filter is formed by rolling the above-mentioned lyocell fiber tow for heat-not-burn cigarette filter and forming paper. The lyocell fiber tow for heat-not-burn cigarette filter can be directly rolled to obtain a heat-not-burn cigarette filter with high permeability, low pressure drop and good smoking experience without combining with other filter structures. The prior art uses acetate fiber tow to prepare heat-not-burn cigarette filter. Even if the acetate fiber tow also adopts a high single denier and low total denier design, the heat-not-burn cigarette filter obtained is often difficult to meet the requirements. For example, there are still problems such as insufficient cooling effect, poor pressure drop stability, and easy thermal collapse.
优选地,所述加热不燃烧卷烟滤嘴的吸阻均值设计范围为2Pa/mm-20Pa/mm,例如可以为2Pa/mm-8Pa/mm,或5Pa/mm-10Pa/mm,或10Pa/mm-20Pa/mm,或8Pa/mm-15Pa/mm。根据烟支设计需要,满足2Pa/mm-20Pa/mm设计需求,不是滤棒吸阻波动范围。Preferably, the draw resistance mean design range of the heat-not-burn cigarette filter is 2Pa/mm-20Pa/mm, for example, 2Pa/mm-8Pa/mm, or 5Pa/mm-10Pa/mm, or 10Pa/mm-20Pa/mm, or 8Pa/mm-15Pa/mm. According to the design requirements of cigarettes, the design requirements of 2Pa/mm-20Pa/mm are met, and the draw resistance fluctuation range of the filter rod is not the same.
本申请还提供一种加热不燃烧卷烟,包括上述的加热不燃烧卷烟滤嘴。The present application also provides a heat-not-burn cigarette, comprising the above-mentioned heat-not-burn cigarette filter.
由本申请方案的加热不燃烧卷烟滤嘴制备得到的加热不燃烧卷烟在抽吸时烟气浓度大、满足感好,并且由于莱赛尔纤维在生产工艺过程中会去除木质素,因此不会产生木质气等不愉悦感受。The heat-not-burn cigarette prepared by the heat-not-burn cigarette filter of the present application has a high smoke concentration and a good sense of satisfaction when smoking, and because lyocell fiber removes lignin during the production process, it does not produce unpleasant feelings such as woody smell.
下面将结合具体实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限制本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present application will be described in detail below in conjunction with specific examples, but it will be appreciated by those skilled in the art that the following examples are only used to illustrate the present application and should not be considered as limiting the scope of the present application. If specific conditions are not specified in the examples, they are carried out according to normal conditions or the conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.
实施例1Example 1
实施例1首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,其单旦控制在10.0D,总旦控制在16000D,莱赛尔纤维丝束的截面为椭圆形,椭圆形的离心率e为0.1。Example 1 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 10.0D, the total denier is controlled at 16000D, the cross section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
实施例1还提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法,包括:Example 1 also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
将竹材纤维原料经化学加工纯化得到天然纤维浆料;The bamboo fiber raw material is purified by chemical processing to obtain natural fiber pulp;
将N-甲基吗啉-N-氧化物水溶液与天然纤维浆料混合,投入双螺杆挤出机制成莱赛 尔纺丝原液;The N-methylmorpholine-N-oxide aqueous solution is mixed with the natural fiber slurry and put into a twin-screw extruder to make Lyocell. Spinning solution;
莱赛尔纺丝原液经过滤后使用具有多孔的喷丝头进行干喷湿纺纺丝,将莱赛尔纺丝原液在环形喷丝头的纺丝喷嘴处保持在105℃的纺丝温度,然后在调节纺丝原液的排出量和纺丝速率的同时进行纺丝,使得用于最终莱赛尔的单丝细度为10.0旦;The lyocell spinning solution is filtered and then wet-spun by dry jet spinning using a spinneret with multiple holes. The lyocell spinning solution is kept at a spinning temperature of 105° C. at the spinning nozzle of the annular spinneret, and then spinning is performed while adjusting the discharge amount of the spinning solution and the spinning rate, so that the single filament fineness of the final lyocell is 10.0 denier.
将从纺丝喷嘴排出的长丝状纺丝原液经由气隙区供给至凝固浴中的凝固液冷却凝固得到莱赛尔纤维原丝,凝固液的温度小于等于30℃;The filamentary spinning solution discharged from the spinning nozzle is supplied to the coagulation liquid in the coagulation bath through the air gap zone to cool and coagulate to obtain the lyocell fiber precursor, and the temperature of the coagulation liquid is less than or equal to 30° C.
将长丝充分浸油后压榨,然后用烘干辊在150℃下烘干,得到莱赛尔复丝;The filaments are fully soaked in oil and squeezed, and then dried with a drying roller at 150°C to obtain lyocell multifilaments;
将上述得到的莱赛尔复丝在通过蒸汽箱的同时升温,然后通过压辊在填塞箱中卷曲得到实施例1的莱赛尔纤维丝束,卷曲数为15个/英寸。The lyocell multifilament obtained above was heated while passing through a steam box, and then crimped in a stuffer box by a pressure roller to obtain the lyocell fiber bundle of Example 1, with the crimp number of 15 per inch.
实施例1还提供一种加热不燃烧卷烟滤嘴,由实施例1的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与高透成形纸卷制而成,莱赛尔纤维丝束的填充量在0.4-0.5g/支之间,滤嘴的长度为120mm,圆周16.8mm。Example 1 also provides a heat-not-burn cigarette filter, which is made of the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 1 and high-transparency forming paper. The filling amount of the lyocell fiber bundle is between 0.4-0.5g/piece. The length of the filter is 120mm and the circumference is 16.8mm.
实施例1还提供一种加热不燃烧卷烟,包括发烟段、支撑段和实施例1的用于加热不燃烧卷烟滤嘴。Embodiment 1 also provides a heat-not-burn cigarette, comprising a smoking section, a supporting section and the filter tip for the heat-not-burn cigarette of embodiment 1.
实施例2Example 2
实施例2首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,其单旦控制在10.0D,总旦控制在25000D,莱赛尔纤维丝束的截面为椭圆形,椭圆形的离心率e为0.1。Example 2 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 10.0D, the total denier is controlled at 25000D, the cross-section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
实施例2还提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法,包括:Embodiment 2 also provides a method for preparing a lyocell fiber tow for a heat-not-burn cigarette filter, comprising:
将竹材纤维原料经化学加工纯化得到天然纤维浆料;The bamboo fiber raw material is purified by chemical processing to obtain natural fiber pulp;
将N-甲基吗啉-N-氧化物水溶液与天然纤维浆料混合,投入双螺杆挤出机制成莱赛尔纺丝原液;The aqueous solution of N-methylmorpholine-N-oxide is mixed with the natural fiber slurry and put into a twin-screw extruder to prepare a lyocell spinning solution;
莱赛尔纺丝原液经过滤后使用具有多孔的喷丝头进行干喷湿纺纺丝,将莱赛尔纺丝原液在环形喷丝头的纺丝喷嘴处保持在105℃的纺丝温度,然后在调节纺丝原液的排出量和纺丝速率的同时进行纺丝,使得用于最终莱赛尔的单丝细度为10.0旦;The lyocell spinning solution is filtered and then wet-spun by dry jet spinning using a spinneret with multiple holes. The lyocell spinning solution is kept at a spinning temperature of 105° C. at the spinning nozzle of the annular spinneret, and then spinning is performed while adjusting the discharge amount of the spinning solution and the spinning rate, so that the single filament fineness of the final lyocell is 10.0 denier.
将从纺丝喷嘴排出的长丝状纺丝原液经由气隙区供给至凝固浴中的凝固液冷却凝固得到莱赛尔纤维原丝,凝固液的温度小于等于30℃;The filamentary spinning solution discharged from the spinning nozzle is supplied to the coagulation liquid in the coagulation bath through the air gap zone to cool and coagulate to obtain the lyocell fiber precursor, and the temperature of the coagulation liquid is less than or equal to 30° C.
将长丝充分浸油后压榨,然后用烘干辊在150℃下烘干,得到莱赛尔复丝;The filaments are fully soaked in oil and squeezed, and then dried with a drying roller at 150°C to obtain lyocell multifilaments;
将上述得到的莱赛尔复丝在通过蒸汽箱的同时升温,然后通过压辊在填塞箱中卷曲 得到实施例2的莱赛尔纤维丝束,卷曲数为20个/英寸。The lyocell multifilament obtained above is heated while passing through a steam box, and then crimped in a stuffing box by a pressure roller. The lyocell fiber tow of Example 2 was obtained, and the number of crimps was 20 per inch.
实施例2还提供一种加热不燃烧卷烟滤嘴,由实施例2的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与高透成形纸卷制而成,莱赛尔纤维丝束的填充量在0.45-0.6g/支之间,滤嘴的长度为120mm,圆周19.8mm。Example 2 also provides a heat-not-burn cigarette filter, which is made of the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 2 and high-transparency forming paper. The filling amount of the lyocell fiber bundle is between 0.45-0.6g/piece. The length of the filter is 120mm and the circumference is 19.8mm.
实施例2还提供一种加热不燃烧卷烟,包括与实施例1相同的发烟段、支撑段和实施例2的用于加热不燃烧卷烟滤嘴。Embodiment 2 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 2.
实施例3Example 3
实施例3首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,其单旦控制在10.0D,总旦控制在35000D,莱赛尔纤维丝束的截面为椭圆形,椭圆形的离心率e为0.1。Example 3 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 10.0D, the total denier is controlled at 35000D, the cross section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
实施例3提供的一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法参照实施例1的制备方法进行,其中得到的丝束的卷曲数为25个/英寸。The preparation method of a lyocell fiber tow for a heat-not-burn cigarette filter provided in Example 3 is carried out with reference to the preparation method in Example 1, wherein the crimp number of the obtained tow is 25 per inch.
实施例3还提供一种加热不燃烧卷烟滤嘴,由实施例3的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与高透成形纸卷制而成,莱赛尔纤维丝束的填充量在0.5-0.7g/支之间,滤嘴的长度为120mm,圆周24mm。Example 3 also provides a heat-not-burn cigarette filter, which is made by rolling the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 3 and high-transparency forming paper. The filling amount of the lyocell fiber bundle is between 0.5-0.7g/piece. The length of the filter is 120mm and the circumference is 24mm.
实施例3还提供一种加热不燃烧卷烟,包括与实施例1相同的发烟段、支撑段和实施例3的用于加热不燃烧卷烟滤嘴。Embodiment 3 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 3.
实施例4Example 4
实施例4首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,其单旦控制在20.0D,总旦控制在35000D,莱赛尔纤维丝束的截面为椭圆形,椭圆形的离心率e为0.1。Example 4 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 20.0D, the total denier is controlled at 35000D, the cross-section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
实施例4提供的一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法参照实施例1的制备方法进行,其中得到的丝束的卷曲数为25个/英寸。The preparation method of a lyocell fiber tow for a heat-not-burn cigarette filter provided in Example 4 is carried out with reference to the preparation method in Example 1, wherein the crimp number of the obtained tow is 25 per inch.
实施例4还提供一种加热不燃烧卷烟滤嘴,由实施例4的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与高透成形纸卷制而成,莱赛尔纤维丝束的填充量在0.5-0.7g/支之间,滤嘴的长度为120mm,圆周24mm。Example 4 also provides a heat-not-burn cigarette filter, which is made by rolling the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 4 and high-transparency forming paper. The filling amount of the lyocell fiber bundle is between 0.5-0.7g/piece. The length of the filter is 120mm and the circumference is 24mm.
实施例4还提供一种加热不燃烧卷烟,包括与实施例1相同的发烟段、支撑段和实施例4的用于加热不燃烧卷烟滤嘴。Embodiment 4 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 4.
实施例5 Example 5
实施例5首先提供一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束,其单旦控制在30.0D,总旦控制在35000D,莱赛尔纤维丝束的截面为椭圆形,椭圆形的离心率e为0.1。Example 5 First, a lyocell fiber tow for a heat-not-burn cigarette filter is provided, wherein the single denier is controlled at 30.0D, the total denier is controlled at 35000D, the cross-section of the lyocell fiber tow is elliptical, and the eccentricity e of the ellipse is 0.1.
实施例5提供的一种用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束的制备方法参照实施例1的制备方法进行,其中得到的丝束的卷曲数为25个/英寸。The preparation method of a lyocell fiber tow for a heat-not-burn cigarette filter provided in Example 5 is carried out with reference to the preparation method in Example 1, wherein the crimp number of the obtained tow is 25 per inch.
实施例5还提供一种加热不燃烧卷烟滤嘴,由实施例5的用于加热不燃烧卷烟滤嘴的莱赛尔纤维丝束与高透成形纸卷制而成,莱赛尔纤维丝束的填充量在0.5-0.7g/支之间,滤嘴的长度为120mm,圆周24mm。Example 5 also provides a heat-not-burn cigarette filter, which is made of the lyocell fiber bundle for the heat-not-burn cigarette filter of Example 5 and high-transparency forming paper. The filling amount of the lyocell fiber bundle is between 0.5-0.7g/piece. The length of the filter is 120mm and the circumference is 24mm.
实施例5还提供一种加热不燃烧卷烟,包括与实施例1相同的发烟段、支撑段和实施例5的用于加热不燃烧卷烟滤嘴。Embodiment 5 also provides a heat-not-burn cigarette, comprising the same smoking section and supporting section as those of embodiment 1 and the filter for the heat-not-burn cigarette of embodiment 5.
对比例1Comparative Example 1
对比例1首先提供一种聚乳酸和成形纸卷制而成的加热不燃烧卷烟滤嘴,滤嘴的长度为120mm,圆周24mm,聚乳酸的填充量为0.5-0.7g/支之间。Comparative Example 1: First, a heat-not-burn cigarette filter made of polylactic acid and forming paper is provided. The length of the filter is 120 mm, the circumference is 24 mm, and the filling amount of polylactic acid is between 0.5-0.7 g/cigarette.
对比例1还提供一种对比例1的加热不燃烧卷烟滤嘴制备得到的加热不燃烧卷烟,烟芯材料和烟支结构与实施例1保持一致。Comparative Example 1 also provides a heat-not-burn cigarette prepared from the heat-not-burn cigarette filter of Comparative Example 1, and the cigarette core material and cigarette structure are consistent with those in Example 1.
对比例2Comparative Example 2
对比例2首先提供一种醋酸纤维和成形纸卷制而成的加热不燃烧卷烟滤嘴,醋酸纤维的单旦控制在10.0D,总旦控制在35000D,截面为Y型,滤嘴的长度为120mm,圆周24mm,醋酸纤维丝束的填充量为0.5-0.7g/支之间。Comparative Example 2 first provides a heat-not-burn cigarette filter made of acetate fiber and forming paper, the single denier of the acetate fiber is controlled at 10.0D, the total denier is controlled at 35000D, the cross-section is Y-shaped, the length of the filter is 120mm, the circumference is 24mm, and the filling amount of the acetate fiber tow is between 0.5-0.7g/cigarette.
对比例2还提供一种对比例2的加热不燃烧卷烟滤嘴制备得到的加热不燃烧卷烟,烟芯材料和烟支结构与实施例1保持一致。Comparative Example 2 also provides a heat-not-burn cigarette prepared from the heat-not-burn cigarette filter of Comparative Example 2, and the cigarette core material and cigarette structure are consistent with those in Example 1.
对比例3Comparative Example 3
对比例3首先提供一种半绉丝纸和成形纸卷制而成的纸质滤嘴,滤嘴的长度为120mm,圆周24mm,半绉丝纸的填充量为0.5-0.7g/支之间。Comparative Example 3: First, a paper filter tip is provided which is made of semi-crepe paper and forming paper. The length of the filter tip is 120 mm, the circumference is 24 mm, and the filling amount of the semi-crepe paper is between 0.5-0.7 g/piece.
对比例3还提供一种对比例3的加热不燃烧卷烟滤嘴制备得到的加热不燃烧卷烟,烟芯材料和烟支结构与实施例1保持一致。Comparative Example 3 also provides a heat-not-burn cigarette prepared from the heat-not-burn cigarette filter of Comparative Example 3, and the cigarette core material and cigarette structure are consistent with those in Example 1.
各实施例和对比例的加热不燃烧卷烟滤嘴的参数如表1所示。The parameters of the heat-not-burn cigarette filters of the embodiments and comparative examples are shown in Table 1.
表1各实施例和对比例的加热不燃烧卷烟滤嘴的参数
Table 1 Parameters of the heat-not-burn cigarette filters of the embodiments and comparative examples
对各实施例和对比例的加热不燃烧卷烟进行测试,包括吸阻测试和感官抽吸效果测试,并在测试完成之后观察加热不燃烧卷烟滤嘴的外形变化,测试结果如表2所示。The heat-not-burn cigarettes of the embodiments and comparative examples were tested, including a draw resistance test and a sensory smoking effect test, and the appearance changes of the heat-not-burn cigarette filters were observed after the tests were completed. The test results are shown in Table 2.
根据表2可知,本申请方案的莱赛尔纤维丝束制备得到的加热不燃烧卷烟烟雾量大,抽吸时无异味,也不会产生吸阻和端面空隙的矛盾,不容易产生受热塌陷。对比例1至对比例3的加热不燃烧卷烟烟雾量较差;聚乳酸、醋酸纤维、半绉丝纸滤嘴都易发生受热塌陷,半绉丝纸滤嘴抽吸时会产生木质气异味,也会产生吸阻和端面空隙的矛盾。According to Table 2, the heat-not-burn cigarette prepared by the lyocell fiber tow of the present application has a large smoke volume, no odor when inhaled, no contradiction between draw resistance and end face gap, and is not easy to collapse due to heat. The smoke volume of the heat-not-burn cigarettes of Comparative Examples 1 to 3 is poor; polylactic acid, acetate fiber, and semi-crepe paper filter tips are all prone to heat collapse, and the semi-crepe paper filter tip will produce a woody odor when inhaled, and will also produce a contradiction between draw resistance and end face gap.
其中,对比例2的滤嘴抽吸后的实物图如图2所示,可见其滤嘴端面受热发生塌陷,实施例1的滤嘴抽吸后的实物图如图3所示,滤嘴端面正常,没有发生热塌陷。Among them, the actual picture of the filter of comparative example 2 after smoking is shown in Figure 2, and it can be seen that the end face of the filter collapses due to heat. The actual picture of the filter of embodiment 1 after smoking is shown in Figure 3, and the end face of the filter is normal without thermal collapse.
表2各实施例和对比例的加热不燃烧卷烟的测试结果
Table 2 Test results of heat-not-burn cigarettes of various embodiments and comparative examples
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本申请的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。 In addition, those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present application and form different embodiments. For example, in the above claims, any one of the claimed embodiments may be used in any combination. The information disclosed in this background technology section is intended only to deepen the understanding of the overall background technology of the present application and should not be regarded as an admission or in any form of implication that the information constitutes prior art known to those skilled in the art.
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