WO2025018399A1 - Method for producing (meth)acrylic resin solution - Google Patents
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- WO2025018399A1 WO2025018399A1 PCT/JP2024/025840 JP2024025840W WO2025018399A1 WO 2025018399 A1 WO2025018399 A1 WO 2025018399A1 JP 2024025840 W JP2024025840 W JP 2024025840W WO 2025018399 A1 WO2025018399 A1 WO 2025018399A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/04—Polymerisation in solution
- C08F2/06—Organic solvent
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/12—Esters of monohydric alcohols or phenols
- C08F20/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F20/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
Definitions
- This disclosure relates to a method for producing a (meth)acrylic resin solution.
- (Meth)acrylic resins are used in a variety of fields because they have excellent transparency and, for example, excellent oil resistance and weather resistance.
- (meth)acrylic resins are produced by polymerizing (meth)acrylate compounds in a hydrocarbon solvent such as xylene or toluene (for example, Patent Document 1).
- the purpose of this disclosure is to provide a novel method for producing a (meth)acrylic resin solution.
- the present disclosure includes the following [1] to [5].
- the method includes a step of polymerizing a monomer including a (meth)acrylate compound in a solvent having a cyclic ether group and not having a radical polymerizable group to obtain a (meth)acrylic resin solution.
- the (meth)acrylate compound contains a (meth)acrylate having a fluorine-containing organic group and a (meth)acrylate having a cyclic ether group, A method for producing the (meth)acrylic resin solution according to [1].
- the (meth)acrylate having a fluorine-containing organic group is a (meth)acrylate having a fluoroalkyl group.
- the (meth)acrylate having a cyclic ether group is at least one selected from the group consisting of (meth)acrylates having an epoxy group and (meth)acrylates having an oxetanyl group.
- the (meth)acrylate having a cyclic ether group is a (meth)acrylate having an alicyclic epoxy group.
- the present disclosure provides a novel method for producing a (meth)acrylic resin solution.
- the resulting (meth)acrylic resin solution contains a solvent having a cyclic ether group. Therefore, the (meth)acrylic resin solution of the present disclosure has the advantage that the (meth)acrylic resin solution can be used as is for compounding in a cationic polymerization reaction or an anionic polymerization reaction without performing an isolation operation of the (meth)acrylic resin (without removing or replacing the solvent).
- a numerical range indicated using “ ⁇ ” indicates a range that includes the numerical values before and after " ⁇ " as the minimum and maximum values, respectively.
- the upper or lower limit of a certain numerical range may be replaced with the upper or lower limit of a numerical range of another stage.
- the upper or lower limit of the numerical range may be replaced with a value shown in an example.
- the upper and lower limits described individually can be arbitrarily combined.
- the numerical values A and B at both ends are included in the numerical range as the lower and upper limits, respectively.
- the description “10 or more” means “10” and “a numerical value exceeding 10", and this also applies when the numerical values are different.
- the description “10 or less” means “10” and “a numerical value less than 10", and this also applies when the numerical values are different.
- a (meth)acrylate compound means a compound having one or more (meth)acryloyl groups
- a (meth)acrylic resin means a (co)polymer having at least a structural unit derived from a (meth)acrylate compound.
- a (meth)acryloyl group means an acryloyl group or the corresponding methacryloyl group. The same applies to other similar expressions such as (meth)acrylate.
- “A or B" means that either A or B is included, and it may also include both.
- a cyclic ether group refers to a group obtained by removing one hydrogen atom directly bonded to a carbon atom from a compound having a cyclic ether such as oxirane or oxetane.
- a cyclic ether group may be a group obtained by removing one hydrogen atom directly bonded to a carbon atom from a compound having a three- or four-membered cyclic ether.
- Examples of such cyclic ether groups include an epoxy group (oxiranyl group) and an oxetanyl group.
- Epoxy groups include alicyclic epoxy groups (epoxy groups formed together with the two carbon atoms that constitute an alicyclic ring) such as an epoxycyclohexyl group.
- the materials exemplified below may be used alone or in combination of two or more.
- the amount or content of each component means the total amount of the multiple substances present in the composition, unless otherwise specified.
- a method for producing a (meth)acrylic resin solution in one embodiment includes a step of polymerizing a monomer containing a (meth)acrylate compound in a solvent having a cyclic ether group and no radically polymerizable group to obtain a (meth)acrylic resin solution.
- the (meth)acrylate compound is a compound having one or more (meth)acryloyl groups.
- the (meth)acrylate compound may not have a functional group that shows reactivity to a solvent having a cyclic ether group, which will be described later.
- Examples of such functional groups include an amino group, a carboxy group, and a thiol group. That is, the (meth)acrylate compound may be a (meth)acrylate compound that does not have an amino group, a carboxy group, or a thiol group.
- Examples of (meth)acrylate compounds include monofunctional (meth)acrylates having one (meth)acryloyl group, and polyfunctional (meth)acrylates having two or more (meth)acryloyl groups.
- the (meth)acrylate compound may contain a monofunctional (meth)acrylate.
- Examples of monofunctional (meth)acrylates include alkyl (meth)acrylates having an alkyl group such as methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-hexyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isodecyl (meth)acrylate, and dodecyl (meth)acrylate; (meth)acrylates having an aromatic group such as benzyl (meth)acrylate and phenoxyethyl (meth)acrylate; cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, and diphenyl ether (meth)acrylate.
- (Meth)acrylates having an alicyclic group such as cyclopentanyl (meth)acrylate; (meth)acrylates having an alicyclic epoxy group (e.g., 3,4-epoxycyclohexylmethyl (meth)acrylate, etc.), (meth)acrylates having an epoxy group other than an alicyclic epoxy group (e.g., glycidyl (meth)acrylate, etc.); (meth)acrylates having an oxetanyl group such as (3-ethyloxetan-3-yl)methyl (meth)acrylate; (meth)acrylates having a nitrogen-containing oxygen heterocyclic group such as 4-(meth)acryloylmorpholine; methoxyethylene glycol (meth)acrylate, methoxytetraethylene glycol (meth)acrylate, methoxy Alkoxy polyalkylene glycol (meth)acrylates such as hexaethylene glycol (meth)acrylate and methoxyocta
- the amount of monofunctional (meth)acrylate used may be 60% by mass or more (60 to 100% by mass), 80% by mass or more (80 to 100% by mass), or 90% by mass or more (90 to 100% by mass) based on the total amount of (meth)acrylate compounds, or may be 100% by mass.
- polyfunctional (meth)acrylates include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, tetrapropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, ethoxylated polypropylene glycol di(meth)acrylate, 1,3-butanediol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 3-methyl-1,5-pentanediol di(meth)acrylate, 1,6-hexanediol di(meth
- the amount of polyfunctional (meth)acrylate used may be 40% by mass or less (0-40% by mass), 20% by mass or less (0-20% by mass), or 10% by mass or less (0-10% by mass) based on the total amount of (meth)acrylate compounds.
- the monomer may contain, as a (meth)acrylate compound (monofunctional (meth)acrylate), a (meth)acrylate having a fluorine-containing organic group and a (meth)acrylate having a cyclic ether group.
- the (meth)acrylate having a fluorine-containing organic group may be a (meth)acrylate having a fluoroalkyl group.
- the (meth)acrylate having a cyclic ether group may be, for example, at least one selected from the group consisting of a (meth)acrylate having an epoxy group (a (meth)acrylate having an alicyclic epoxy group, a (meth)acrylate having an epoxy group other than an alicyclic epoxy group, etc.) and a (meth)acrylate having an oxetanyl group.
- the (meth)acrylate having a cyclic ether group may be, for example, a (meth)acrylate having an alicyclic epoxy group.
- a (meth)acrylic resin (X) By polymerizing these monomers, a (meth)acrylic resin (X) can be obtained that has a first structural unit derived from a (meth)acrylate having a fluorine-containing organic group and a second structural unit derived from a (meth)acrylate having a cyclic ether group.
- a (meth)acrylate having a fluorine-containing organic group when applied as a (meth)acrylate compound to an adhesive composition containing a (meth)acrylate compound and an epoxy compound, the (meth)acrylic resin (X) acts as a crosslinking agent, making it possible to form a cured product of the adhesive composition that has sufficient adhesive strength and high infrared transmittance.
- the content of the first structural unit may be 10 to 90 mol%, 20 to 90 mol%, 30 to 90 mol%, or 40 to 90 mol% based on all structural units of the (meth)acrylic resin (X).
- the content of the second structural unit may be 10 to 90 mol%, 10 to 80 mol%, 10 to 70 mol%, or 10 to 60 mol% based on all structural units of the (meth)acrylic resin (X).
- the amount of the (meth)acrylate compound used may be 60% by mass or more (60 to 100% by mass), 80% by mass or more (80 to 100% by mass), or 90% by mass or more (90 to 100% by mass) based on the total amount of monomers, or may be 100% by mass.
- the monomer may contain other compounds copolymerizable with the (meth)acrylate compound.
- the other compounds include compounds having a radical polymerizable group other than a (meth)acryloyl group, such as styrene, 4-methylstyrene, vinylpyridine, vinylpyrrolidone, vinyl acetate, cyclohexylmaleimide, and phenylmaleimide.
- the amount of other compounds used may be 40% by mass or less (0-40% by mass), 20% by mass or less (0-20% by mass), or 10% by mass or less (0-10% by mass) based on the total amount of monomers, or may be 0% by mass.
- the solvent is a solvent having a cyclic ether group and not having a radical polymerizable group.
- the cyclic ether group may be an epoxy group or an oxetanyl group.
- the solvent may be, for example, a solvent generally used in the field of epoxy resin diluents.
- the solvent may also be, for example, an epoxy resin that is liquid at 25°C.
- the solvent may be, for example, an aliphatic diglycidyl ether.
- a radically polymerizable group refers to a group having a carbon-carbon double bond.
- examples of radically polymerizable groups include (meth)acryloyl groups, vinyl groups, allyl groups, styryl groups, alkenyl groups, alkenylene groups, and maleimide groups.
- Examples of aliphatic diglycidyl ethers include diglycidyl ethers having an alkylene group, such as ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, and 1,6-hexanediol diglycidyl ether; diglycidyl ethers having an oxyalkylene group, such as diethylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, and polyethylene glycol diglycidyl ether; and diglycidyl ethers having a cycloalkylene group, such as hydrogenated bisphenol A diglycidyl ether, 1,4-cyclohexanedimethanol diglycidyl ether, and diglycidyl-1,2-cyclohexanedicarboxylate.
- alkylene group such as
- the amount of solvent used can be set appropriately depending on the type of monomer, reaction conditions, the percentage of solids in the (meth)acrylic resin solution, etc.
- the (meth)acrylic resin solution can be obtained, for example, by polymerizing a monomer by radical polymerization using a solution polymerization method.
- a thermal radical generator, an additive, etc. may be added as necessary.
- thermal radical generators include organic peroxides such as cumene hydroperoxide, diisopropylbenzene hydroperoxide, di-t-butyl peroxide, lauroyl peroxide, benzoyl peroxide, t-butylperoxyisopropylcarbonate, t-amylperoxy-2-ethylhexanoate, and t-butylperoxy-2-ethylhexanoate; and azo compounds such as 2,2'-azobis(isobutyronitrile), 1,1'-azobis(cyclohexanecarbonitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), and dimethyl-2,2'-azobis(2-methylpropionate).
- organic peroxides such as cumene hydroperoxide, diisopropylbenzene hydroperoxide, di-t-butyl peroxide, lauroyl peroxide, benzoyl peroxide, t-but
- the amount of thermal radical generator added may be set appropriately depending on the type of monomer, reaction conditions, etc., and is not particularly limited, but may be 100 to 200,000 ppm by mass, 1,000 to 100,000 ppm by mass, or 10,000 to 80,000 ppm by mass based on the total amount of monomer.
- Additives include chain transfer agents, antioxidants, light stabilizers, weather stabilizers, ultraviolet absorbers, and radical scavengers.
- the amount of additives added is not particularly limited, but may be 0.001 to 2% by mass or 0.005 to 1% by mass based on the total amount of monomers.
- the polymerization temperature may be 40 to 120°C, 50 to 100°C, or 60 to 90°C.
- the polymerization time may be 0.1 to 24 hours, 0.5 to 20 hours, or 1 to 12 hours.
- the solid content concentration of the (meth)acrylic resin solution may be, for example, 10 to 80% by mass, 20% by mass or more, 30% by mass or more, or 40% by mass or more, and 70% by mass or less, 65% by mass or less, or 60% by mass or less.
- the solid content of the (meth)acrylic resin solution means components other than the solvent of the (meth)acrylic resin solution.
- the viscosity of the (meth)acrylic resin solution at 25°C may be, for example, 1 to 100 Pa ⁇ s, and may be 3 Pa ⁇ s or more, 4 Pa ⁇ s or more, or 5 Pa ⁇ s or more, and may be 90 Pa ⁇ s or less, 80 Pa ⁇ s or less, or 70 Pa ⁇ s or less.
- the viscosity at 25°C refers to the viscosity at 25°C measured using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., product name: VISCOMETER-TV22, applicable cone-plate rotor: 3° ⁇ R17.65).
- the weight average molecular weight (Mw) of the (meth)acrylic resin may be, for example, 1,000 to 200,000, or may be 3,000 or more, 5,000 or more, or 10,000 or more, and may be 150,000 or less, 100,000 or less, or 60,000 or less.
- the weight average molecular weight (Mw) is a polystyrene-equivalent value obtained by using a calibration curve of standard polystyrene in gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- the weight average molecular weight (Mw) can be measured, for example, by the method described in the Examples.
- the resulting (meth)acrylic resin solution contains a solvent having a cyclic ether group. Therefore, the resulting (meth)acrylic resin solution has the advantage that it can be used as is for compounding in cationic polymerization reactions, anionic polymerization reactions, etc. without the need to isolate the (meth)acrylic resin (without removing or replacing the solvent).
- a (meth)acrylic resin solution of Example 2 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-2).
- the solid content concentration was 50% by mass.
- a (meth)acrylic resin solution of Example 3 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-3).
- the solid content concentration was 50% by mass.
- a (meth)acrylic resin solution of Example 4 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-4).
- the solid content concentration was 50% by mass.
- a (meth)acrylic resin solution of Example 5 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-5).
- the solid content concentration was 50% by mass.
- a (meth)acrylic resin solution of Example 7 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-7).
- the solid content concentration was 50% by mass.
- a (meth)acrylic resin solution of Example 8 was obtained by the same procedure as in Example 6, except that the mixture (a-6) was changed to the mixture (a-8).
- the solid content concentration was 50% by mass.
- Example 9 A (meth)acrylic resin solution of Example 9 was obtained in the same manner as in Example 8, except that the solvent was changed from NPG(D) to BisF. The solid content concentration was 50% by mass.
- Measuring device Showdex (registered trademark) GPC-101 (manufactured by Resonac Co., Ltd.)
- Detector Differential refractometer Shodex RI-71S (manufactured by Resonac Co., Ltd.)
- Eluent tetrahydrofuran (THF)
- Flow rate 1 mL/min
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Abstract
Description
本開示は、(メタ)アクリル樹脂溶液の製造方法に関する。 This disclosure relates to a method for producing a (meth)acrylic resin solution.
(メタ)アクリル樹脂は、透明性に優れるとともに、例えば、耐油性、耐候性等にも優れるため、様々な分野で利用されている。一般に、(メタ)アクリル樹脂は、キシレン、トルエン等の炭化水素系溶媒中で、(メタ)アクリレート化合物を重合することによって製造される(例えば、特許文献1)。 (Meth)acrylic resins are used in a variety of fields because they have excellent transparency and, for example, excellent oil resistance and weather resistance. In general, (meth)acrylic resins are produced by polymerizing (meth)acrylate compounds in a hydrocarbon solvent such as xylene or toluene (for example, Patent Document 1).
本開示は、新規な(メタ)アクリル樹脂溶液の製造方法を提供することを目的とする。 The purpose of this disclosure is to provide a novel method for producing a (meth)acrylic resin solution.
本開示は、以下の[1]~[5]を含む。
[1]環状エーテル基を有し、かつラジカル重合性基を有しない溶媒中で、(メタ)アクリレート化合物を含む単量体を重合して、(メタ)アクリル樹脂溶液を得る工程を備える、
(メタ)アクリル樹脂溶液の製造方法。
[2]前記(メタ)アクリレート化合物が、含フッ素有機基を有する(メタ)アクリレート及び環状エーテル基を有する(メタ)アクリレートを含む、
[1]に記載の(メタ)アクリル樹脂溶液の製造方法。
[3]前記含フッ素有機基を有する(メタ)アクリレートが、フルオロアルキル基を有する(メタ)アクリレートである、
[2]に記載の(メタ)アクリル樹脂溶液の製造方法。
[4]前記環状エーテル基を有する(メタ)アクリレートが、エポキシ基を有する(メタ)アクリレート及びオキセタニル基を有する(メタ)アクリレートからなる群より選ばれる少なくとも1種である、
[2]に記載の(メタ)アクリル樹脂溶液の製造方法。
[5]前記環状エーテル基を有する(メタ)アクリレートが、脂環式エポキシ基を有する(メタ)アクリレートである、
[2]に記載の(メタ)アクリル樹脂溶液の製造方法。
The present disclosure includes the following [1] to [5].
[1] The method includes a step of polymerizing a monomer including a (meth)acrylate compound in a solvent having a cyclic ether group and not having a radical polymerizable group to obtain a (meth)acrylic resin solution.
A method for producing a (meth)acrylic resin solution.
[2] The (meth)acrylate compound contains a (meth)acrylate having a fluorine-containing organic group and a (meth)acrylate having a cyclic ether group,
A method for producing the (meth)acrylic resin solution according to [1].
[3] The (meth)acrylate having a fluorine-containing organic group is a (meth)acrylate having a fluoroalkyl group.
[2] A method for producing the (meth)acrylic resin solution according to [2].
[4] The (meth)acrylate having a cyclic ether group is at least one selected from the group consisting of (meth)acrylates having an epoxy group and (meth)acrylates having an oxetanyl group.
[2] A method for producing the (meth)acrylic resin solution according to [2].
[5] The (meth)acrylate having a cyclic ether group is a (meth)acrylate having an alicyclic epoxy group.
[2] A method for producing the (meth)acrylic resin solution according to [2].
本開示によれば、新規な(メタ)アクリル樹脂溶液の製造方法が提供される。得られる(メタ)アクリル樹脂溶液は、環状エーテル基を有する溶媒を含む。そのため、本開示の(メタ)アクリル樹脂溶液は、(メタ)アクリル樹脂の単離操作を行わなくとも(溶媒の除去及び置換を行わなくとも)、(メタ)アクリル樹脂溶液をカチオン重合反応又はアニオン重合反応にそのまま用いて配合できる利点を有する。 The present disclosure provides a novel method for producing a (meth)acrylic resin solution. The resulting (meth)acrylic resin solution contains a solvent having a cyclic ether group. Therefore, the (meth)acrylic resin solution of the present disclosure has the advantage that the (meth)acrylic resin solution can be used as is for compounding in a cationic polymerization reaction or an anionic polymerization reaction without performing an isolation operation of the (meth)acrylic resin (without removing or replacing the solvent).
以下、本開示の実施形態について説明する。ただし、本開示は以下の実施形態に限定されるものではない。 The following describes embodiments of the present disclosure. However, the present disclosure is not limited to the following embodiments.
本明細書中、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。本明細書中に段階的に記載されている数値範囲において、ある段階の数値範囲の上限値又は下限値は、他の段階の数値範囲の上限値又は下限値に置き換えてもよい。また、本明細書中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。また、個別に記載した上限値及び下限値は任意に組み合わせ可能である。数値範囲「A~B」という表記においては、両端の数値A及びBがそれぞれ下限値及び上限値として数値範囲に含まれる。本明細書において、例えば、「10以上」という記載は、「10」と「10を超える数値」とを意味し、数値が異なる場合もこれに準ずる。また、例えば、「10以下」という記載は、「10」と「10未満の数値」とを意味し、数値が異なる場合もこれに準ずる。 In this specification, a numerical range indicated using "~" indicates a range that includes the numerical values before and after "~" as the minimum and maximum values, respectively. In a numerical range described in stages in this specification, the upper or lower limit of a certain numerical range may be replaced with the upper or lower limit of a numerical range of another stage. In addition, in a numerical range described in this specification, the upper or lower limit of the numerical range may be replaced with a value shown in an example. In addition, the upper and lower limits described individually can be arbitrarily combined. In a numerical range "A~B", the numerical values A and B at both ends are included in the numerical range as the lower and upper limits, respectively. In this specification, for example, the description "10 or more" means "10" and "a numerical value exceeding 10", and this also applies when the numerical values are different. In addition, for example, the description "10 or less" means "10" and "a numerical value less than 10", and this also applies when the numerical values are different.
本明細書において、(メタ)アクリレート化合物は、(メタ)アクリロイル基を1個以上有する化合物を意味し、(メタ)アクリル樹脂は、少なくとも(メタ)アクリレート化合物に由来する構造単位を有する(共)重合体を意味する。(メタ)アクリロイル基は、アクリロイル基又はそれに対応するメタクリロイル基を意味する。(メタ)アクリレート等の他の類似表現についても同様である。また、「A又はB」とは、A及びBのどちらか一方を含んでいればよく、両方とも含んでいてもよい。 In this specification, a (meth)acrylate compound means a compound having one or more (meth)acryloyl groups, and a (meth)acrylic resin means a (co)polymer having at least a structural unit derived from a (meth)acrylate compound. A (meth)acryloyl group means an acryloyl group or the corresponding methacryloyl group. The same applies to other similar expressions such as (meth)acrylate. In addition, "A or B" means that either A or B is included, and it may also include both.
本明細書において、環状エーテル基は、オキシラン、オキセタン等の環状エーテルを有する化合物から炭素原子に直接結合する水素原子を1個除いた基を意味する。環状エーテル基は、三員環又は四員環の環状エーテルを有する化合物から炭素原子に直接結合する水素原子を1個除いた基であってよい。このような環状エーテル基としては、例えば、エポキシ基(オキシラニル基)、オキセタニル基等が挙げられる。エポキシ基には、エポキシシクロヘキシル基等の脂環式エポキシ基(脂環式環を構成する2個の炭素原子とともに形成されるエポキシ基)が包含される。 In this specification, a cyclic ether group refers to a group obtained by removing one hydrogen atom directly bonded to a carbon atom from a compound having a cyclic ether such as oxirane or oxetane. A cyclic ether group may be a group obtained by removing one hydrogen atom directly bonded to a carbon atom from a compound having a three- or four-membered cyclic ether. Examples of such cyclic ether groups include an epoxy group (oxiranyl group) and an oxetanyl group. Epoxy groups include alicyclic epoxy groups (epoxy groups formed together with the two carbon atoms that constitute an alicyclic ring) such as an epoxycyclohexyl group.
以下で例示する材料は、特に断らない限り、1種単独で用いてもよく、2種以上を組み合わせて用いてもよい。各成分の使用量又は含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。 Unless otherwise specified, the materials exemplified below may be used alone or in combination of two or more. When multiple substances corresponding to each component are present in the composition, the amount or content of each component means the total amount of the multiple substances present in the composition, unless otherwise specified.
[(メタ)アクリル樹脂溶液の製造方法]
一実施形態の(メタ)アクリル樹脂溶液の製造方法は、環状エーテル基を有し、かつラジカル重合性基を有しない溶媒中で、(メタ)アクリレート化合物を含む単量体を重合して、(メタ)アクリル樹脂溶液を得る工程を備える。
[Method of producing (meth)acrylic resin solution]
A method for producing a (meth)acrylic resin solution in one embodiment includes a step of polymerizing a monomer containing a (meth)acrylate compound in a solvent having a cyclic ether group and no radically polymerizable group to obtain a (meth)acrylic resin solution.
<単量体>
・(メタ)アクリレート化合物
(メタ)アクリレート化合物は、(メタ)アクリロイル基を1個以上有する化合物である。なお、(メタ)アクリレート化合物は、後述の環状エーテル基を有する溶媒に対して反応性を示す官能基を有していないものであってよい。このような官能基としては、例えば、アミノ基、カルボキシ基、チオール基等が挙げられる。すなわち、(メタ)アクリレート化合物は、アミノ基、カルボキシ基、又はチオール基を有しない(メタ)アクリレート化合物であってよい。
<Monomer>
(Meth)acrylate Compound The (meth)acrylate compound is a compound having one or more (meth)acryloyl groups. The (meth)acrylate compound may not have a functional group that shows reactivity to a solvent having a cyclic ether group, which will be described later. Examples of such functional groups include an amino group, a carboxy group, and a thiol group. That is, the (meth)acrylate compound may be a (meth)acrylate compound that does not have an amino group, a carboxy group, or a thiol group.
(メタ)アクリレート化合物としては、例えば、(メタ)アクリロイル基を1個有する単官能(メタ)アクリレート、(メタ)アクリロイル基を2個以上有する多官能(メタ)アクリレート等が挙げられる。(メタ)アクリレート化合物は、単官能(メタ)アクリレートを含んでいてもよい。 Examples of (meth)acrylate compounds include monofunctional (meth)acrylates having one (meth)acryloyl group, and polyfunctional (meth)acrylates having two or more (meth)acryloyl groups. The (meth)acrylate compound may contain a monofunctional (meth)acrylate.
単官能(メタ)アクリレートとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ドデシル(メタ)アクリレート等のアルキル基を有するアルキル(メタ)アクリレート;ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート等の芳香族基を有する(メタ)アクリレート;シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート等の脂環式基を有する(メタ)アクリレート;脂環式エポキシ基を有する(メタ)アクリレート(例えば、3,4-エポキシシクロヘキシルメチル(メタ)アクリレート等)、脂環式エポキシ基以外のエポキシ基を有する(メタ)アクリレート(例えば、グリシジル(メタ)アクリレート等)等のエポキシ基を有する(メタ)アクリレート;(3-エチルオキセタン-3-イル)メチル(メタ)アクリレート等のオキセタニル基を有する(メタ)アクリレート;4-(メタ)アクリロイルモルホリン等の含窒素酸素複素環基を有する(メタ)アクリレート;メトキシエチレングリコール(メタ)アクリレート、メトキシテトラエチレングリコール(メタ)アクリレート、メトキシヘキサエチレングリコール(メタ)アクリレート、メトキシオクタエチレングリコール(メタ)アクリレート等のアルコキシポリアルキレングリコール(メタ)アクリレート;テトラエチレングリコールモノ(メタ)アクリレート、ヘキサエチレングリコールモノ(メタ)アクリレート、オクタプロピレングリコールモノ(メタ)アクリレート等のポリアルキレングリコールモノ(メタ)アクリレート;シロキサン骨格を有する(メタ)アクリレート;トリフルオロメチル(メタ)アクリレート、2,2,2-トリフルオロエチル(メタ)アクリレート、1,1,1,3,3,3-ヘキサフルオロ-2-プロピル(メタ)アクリレート、パーフルオロエチルメチル(メタ)アクリレート、パーフルオロプロピルメチル(メタ)アクリレート、パーフルオロブチルメチル(メタ)アクリレート、パーフルオロペンチルメチル(メタ)アクリレート、パーフルオロヘキシルメチル(メタ)アクリレート、パーフルオロヘプチルメチル(メタ)アクリレート、パーフルオロオクチルメチル(メタ)アクリレート、パーフルオロノニルメチル(メタ)アクリレート、パーフルオロデシルメチル(メタ)アクリレート、パーフルオロウンデシルメチル(メタ)アクリレート、パーフルオロドデシルメチル(メタ)アクリレート、パーフルオロトリデシルメチル(メタ)アクリレート、パーフルオロテトラデシルメチル(メタ)アクリレート等の含フッ素有機基(フルオロアルキル基)を有する(メタ)アクリレートなどが挙げられる。 Examples of monofunctional (meth)acrylates include alkyl (meth)acrylates having an alkyl group such as methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-hexyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isodecyl (meth)acrylate, and dodecyl (meth)acrylate; (meth)acrylates having an aromatic group such as benzyl (meth)acrylate and phenoxyethyl (meth)acrylate; cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, and diphenyl ether (meth)acrylate. (Meth)acrylates having an alicyclic group such as cyclopentanyl (meth)acrylate; (meth)acrylates having an alicyclic epoxy group (e.g., 3,4-epoxycyclohexylmethyl (meth)acrylate, etc.), (meth)acrylates having an epoxy group other than an alicyclic epoxy group (e.g., glycidyl (meth)acrylate, etc.); (meth)acrylates having an oxetanyl group such as (3-ethyloxetan-3-yl)methyl (meth)acrylate; (meth)acrylates having a nitrogen-containing oxygen heterocyclic group such as 4-(meth)acryloylmorpholine; methoxyethylene glycol (meth)acrylate, methoxytetraethylene glycol (meth)acrylate, methoxy Alkoxy polyalkylene glycol (meth)acrylates such as hexaethylene glycol (meth)acrylate and methoxyoctaethylene glycol (meth)acrylate; polyalkylene glycol mono(meth)acrylates such as tetraethylene glycol mono(meth)acrylate, hexaethylene glycol mono(meth)acrylate and octapropylene glycol mono(meth)acrylate; (meth)acrylates having a siloxane skeleton; trifluoromethyl (meth)acrylate, 2,2,2-trifluoroethyl (meth)acrylate, 1,1,1,3,3,3-hexafluoro-2-propyl (meth)acrylate, perfluoroethylmethyl (meth)acrylate, perfluoropropylmethyl (meth)acrylate, Examples of (meth)acrylates include perfluoromethyl (meth)acrylate, perfluorobutylmethyl (meth)acrylate, perfluoropentylmethyl (meth)acrylate, perfluorohexylmethyl (meth)acrylate, perfluoroheptylmethyl (meth)acrylate, perfluorooctylmethyl (meth)acrylate, perfluorononylmethyl (meth)acrylate, perfluorodecylmethyl (meth)acrylate, perfluoroundecylmethyl (meth)acrylate, perfluorododecylmethyl (meth)acrylate, perfluorotridecylmethyl (meth)acrylate, and perfluorotetradecylmethyl (meth)acrylate.
単官能(メタ)アクリレートの使用量は、(メタ)アクリレート化合物の総量を基準として、60質量%以上(60~100質量%)、80質量%以上(80~100質量%)、又は90質量%以上(90~100質量%)であってよく、100質量%であってもよい。 The amount of monofunctional (meth)acrylate used may be 60% by mass or more (60 to 100% by mass), 80% by mass or more (80 to 100% by mass), or 90% by mass or more (90 to 100% by mass) based on the total amount of (meth)acrylate compounds, or may be 100% by mass.
多官能(メタ)アクリレートとしては、例えば、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、テトラプロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、エトキシ化ポリプロピレングリコールジ(メタ)アクリレート、1,3-ブタンジオールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、3-メチル-1,5-ペンタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,10-デカンジオールジ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、トリシクロデカンジメタノール(メタ)アクリレート、エトキシ化2-メチル-1,3-プロパンジオールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、エトキシ化トリメチロールプロパントリ(メタ)アクリレート等の脂肪族ポリ(メタ)アクリレート;エトキシ化ビスフェノールA型ジ(メタ)アクリレート、プロポキシ化ビスフェノールA型ジ(メタ)アクリレート、エトキシ化プロポキシ化ビスフェノールA型ジ(メタ)アクリレート、エトキシ化ビスフェノールF型ジ(メタ)アクリレート、プロポキシ化ビスフェノールF型ジ(メタ)アクリレート、エトキシ化プロポキシ化ビスフェノールF型ジ(メタ)アクリレート、エトキシ化フルオレン型ジ(メタ)アクリレート、プロポキシ化フルオレン型ジ(メタ)アクリレート、エトキシ化プロポキシ化フルオレン型ジ(メタ)アクリレート等の芳香族ポリ(メタ)アクリレートなどが挙げられる。 Examples of polyfunctional (meth)acrylates include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, tetrapropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, ethoxylated polypropylene glycol di(meth)acrylate, 1,3-butanediol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 3-methyl-1,5-pentanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate, aliphatic poly(meth)acrylates such as acrylate, glycerin di(meth)acrylate, tricyclodecane dimethanol (meth)acrylate, ethoxylated 2-methyl-1,3-propanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, and ethoxylated trimethylolpropane tri(meth)acrylate; ethoxylated bisphenol A type di(meth)acrylate, propoxylated bisphenol A type di(meth)acrylate, ethoxylated propane di(meth)acrylate, and the like; Examples of the aromatic poly(meth)acrylate include propyloxylated bisphenol A di(meth)acrylate, ethoxylated bisphenol F di(meth)acrylate, propoxylated bisphenol F di(meth)acrylate, ethoxylated propoxylated bisphenol F di(meth)acrylate, ethoxylated fluorene di(meth)acrylate, propoxylated fluorene di(meth)acrylate, and ethoxylated propoxylated fluorene di(meth)acrylate.
多官能(メタ)アクリレートの使用量は、(メタ)アクリレート化合物の総量を基準として、40質量%以下(0~40質量%)、20質量%以下(0~20質量%)、又は10質量%以下(0~10質量%)であってよい。 The amount of polyfunctional (meth)acrylate used may be 40% by mass or less (0-40% by mass), 20% by mass or less (0-20% by mass), or 10% by mass or less (0-10% by mass) based on the total amount of (meth)acrylate compounds.
単量体は、一実施形態において、(メタ)アクリレート化合物(単官能(メタ)アクリレート)として、含フッ素有機基を有する(メタ)アクリレート及び環状エーテル基を有する(メタ)アクリレートを含んでいてもよい。含フッ素有機基を有する(メタ)アクリレートは、フルオロアルキル基を有する(メタ)アクリレートであってよい。環状エーテル基を有する(メタ)アクリレートは、例えば、エポキシ基を有する(メタ)アクリレート(脂環式エポキシ基を有する(メタ)アクリレート、脂環式エポキシ基以外のエポキシ基を有する(メタ)アクリレート等)及びオキセタニル基を有する(メタ)アクリレートからなる群より選ばれる少なくとも1種であってよい。環状エーテル基を有する(メタ)アクリレートは、例えば、脂環式エポキシ基を有する(メタ)アクリレートであってよい。 In one embodiment, the monomer may contain, as a (meth)acrylate compound (monofunctional (meth)acrylate), a (meth)acrylate having a fluorine-containing organic group and a (meth)acrylate having a cyclic ether group. The (meth)acrylate having a fluorine-containing organic group may be a (meth)acrylate having a fluoroalkyl group. The (meth)acrylate having a cyclic ether group may be, for example, at least one selected from the group consisting of a (meth)acrylate having an epoxy group (a (meth)acrylate having an alicyclic epoxy group, a (meth)acrylate having an epoxy group other than an alicyclic epoxy group, etc.) and a (meth)acrylate having an oxetanyl group. The (meth)acrylate having a cyclic ether group may be, for example, a (meth)acrylate having an alicyclic epoxy group.
これらの単量体を重合することにより、含フッ素有機基を有する(メタ)アクリレートに由来する第一の構造単位、及び、環状エーテル基を有する(メタ)アクリレートに由来する第二の構造単位を有する(メタ)アクリル樹脂(X)を得ることができる。(メタ)アクリル樹脂(X)は、例えば、(メタ)アクリレート化合物と、エポキシ化合物とを含有する接着剤組成物に、(メタ)アクリレート化合物として含フッ素有機基を有する(メタ)アクリレートを適用した場合において、架橋剤として作用し、充分な接着強度を有し、かつ高い赤外線透過率を有する接着剤組成物の硬化物を形成することが可能となる。 By polymerizing these monomers, a (meth)acrylic resin (X) can be obtained that has a first structural unit derived from a (meth)acrylate having a fluorine-containing organic group and a second structural unit derived from a (meth)acrylate having a cyclic ether group. For example, when a (meth)acrylate having a fluorine-containing organic group is applied as a (meth)acrylate compound to an adhesive composition containing a (meth)acrylate compound and an epoxy compound, the (meth)acrylic resin (X) acts as a crosslinking agent, making it possible to form a cured product of the adhesive composition that has sufficient adhesive strength and high infrared transmittance.
第一の構造単位の含有量は、(メタ)アクリル樹脂(X)の全構造単位を基準として、10~90モル%、20~90モル%、30~90モル%、又は40~90モル%であってよい。第二の構造単位の含有量は、(メタ)アクリル樹脂(X)の全構造単位を基準として、10~90モル%、10~80モル%、10~70モル%、又は10~60モル%であってよい。 The content of the first structural unit may be 10 to 90 mol%, 20 to 90 mol%, 30 to 90 mol%, or 40 to 90 mol% based on all structural units of the (meth)acrylic resin (X). The content of the second structural unit may be 10 to 90 mol%, 10 to 80 mol%, 10 to 70 mol%, or 10 to 60 mol% based on all structural units of the (meth)acrylic resin (X).
(メタ)アクリレート化合物の使用量は、単量体の総量を基準として、60質量%以上(60~100質量%)、80質量%以上(80~100質量%)、又は90質量%以上(90~100質量%)であってよく、100質量%であってもよい。 The amount of the (meth)acrylate compound used may be 60% by mass or more (60 to 100% by mass), 80% by mass or more (80 to 100% by mass), or 90% by mass or more (90 to 100% by mass) based on the total amount of monomers, or may be 100% by mass.
・その他の化合物
単量体は、(メタ)アクリレート化合物と共重合可能なその他の化合物を含んでいてもよい。その他の化合物としては、例えば、例えば、スチレン、4-メチルスチレン、ビニルピリジン、ビニルピロリドン、酢酸ビニル、シクロヘキシルマレイミド、フェニルマレイミド等の(メタ)アクリロイル基以外のラジカル重合性基を有する化合物などが挙げられる。
Other Compounds The monomer may contain other compounds copolymerizable with the (meth)acrylate compound. Examples of the other compounds include compounds having a radical polymerizable group other than a (meth)acryloyl group, such as styrene, 4-methylstyrene, vinylpyridine, vinylpyrrolidone, vinyl acetate, cyclohexylmaleimide, and phenylmaleimide.
その他の化合物の使用量は、単量体の総量を基準として、40質量%以下(0~40質量%)、20質量%以下(0~20質量%)、又は10質量%以下(0~10質量%)であってよく、0質量%であってよい。 The amount of other compounds used may be 40% by mass or less (0-40% by mass), 20% by mass or less (0-20% by mass), or 10% by mass or less (0-10% by mass) based on the total amount of monomers, or may be 0% by mass.
<溶媒>
溶媒は、環状エーテル基を有し、かつラジカル重合性基を有しない溶媒である。環状エーテル基は、エポキシ基又はオキセタニル基であってよい。溶媒としては、例えば、エポキシ樹脂の希釈剤の分野で一般的に使用されるものが挙げられる。また、溶媒としては、例えば、25℃で液状のエポキシ樹脂が挙げられる。溶媒は、例えば、脂肪族ジグリシジルエーテルであってよい。
<Solvent>
The solvent is a solvent having a cyclic ether group and not having a radical polymerizable group. The cyclic ether group may be an epoxy group or an oxetanyl group. The solvent may be, for example, a solvent generally used in the field of epoxy resin diluents. The solvent may also be, for example, an epoxy resin that is liquid at 25°C. The solvent may be, for example, an aliphatic diglycidyl ether.
なお、本明細書において、ラジカル重合性基は、炭素-炭素二重結合を有する基を意味する。ラジカル重合性基としては、例えば、(メタ)アクリロイル基、ビニル基、アリル基、スチリル基、アルケニル基、アルケニレン基、マレイミド基等が挙げられる。 In this specification, a radically polymerizable group refers to a group having a carbon-carbon double bond. Examples of radically polymerizable groups include (meth)acryloyl groups, vinyl groups, allyl groups, styryl groups, alkenyl groups, alkenylene groups, and maleimide groups.
脂肪族ジグリシジルエーテルとしては、例えば、エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル等のアルキレン基を有するジグリシジルエーテル;ジエチレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル等のオキシアルキレン基を有するジグリシジルエーテル;水添ビスフェノールAジグリシジルエーテル、1,4-シクロヘキサンジメタノールジグリシジルエーテル、ジグリシジル-1,2-シクロヘキサンジカルボキシレート等のシクロアルキレン基を有するジグリシジルエーテルなどが挙げられる。 Examples of aliphatic diglycidyl ethers include diglycidyl ethers having an alkylene group, such as ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, and 1,6-hexanediol diglycidyl ether; diglycidyl ethers having an oxyalkylene group, such as diethylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, and polyethylene glycol diglycidyl ether; and diglycidyl ethers having a cycloalkylene group, such as hydrogenated bisphenol A diglycidyl ether, 1,4-cyclohexanedimethanol diglycidyl ether, and diglycidyl-1,2-cyclohexanedicarboxylate.
溶媒の使用量は、単量体の種類、反応条件、(メタ)アクリル樹脂溶液の固形分の割合等に応じて適宜設定することができる。 The amount of solvent used can be set appropriately depending on the type of monomer, reaction conditions, the percentage of solids in the (meth)acrylic resin solution, etc.
<重合反応>
(メタ)アクリル樹脂溶液は、例えば、溶液重合法を用いてラジカル重合により単量体を重合することによって得ることができる。単量体を重合する際には、必要に応じて、熱ラジカル発生剤、添加剤等を添加してもよい。
<Polymerization reaction>
The (meth)acrylic resin solution can be obtained, for example, by polymerizing a monomer by radical polymerization using a solution polymerization method. When polymerizing the monomer, a thermal radical generator, an additive, etc. may be added as necessary.
熱ラジカル発生剤としては、例えば、クメンハイドロパーオキサイド、ジイソプロピルベンゼンハイドロパーオキサイド、ジ-t-ブチルパーオキサイド、ラウロイルパーオキサイド、ベンゾイルパーオキサイド、t-ブチルパーオキシイソプロピルカーボネート、t-アミルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシ-2-エチルヘキサノエート等の有機過酸化物;2,2’-アゾビス(イソブチロニトリル)、1,1’-アゾビス(シクロヘキサンカルボニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、ジメチル-2,2’-アゾビス(2-メチルプロピオネート)等のアゾ化合物などが挙げられる。 Examples of thermal radical generators include organic peroxides such as cumene hydroperoxide, diisopropylbenzene hydroperoxide, di-t-butyl peroxide, lauroyl peroxide, benzoyl peroxide, t-butylperoxyisopropylcarbonate, t-amylperoxy-2-ethylhexanoate, and t-butylperoxy-2-ethylhexanoate; and azo compounds such as 2,2'-azobis(isobutyronitrile), 1,1'-azobis(cyclohexanecarbonitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), and dimethyl-2,2'-azobis(2-methylpropionate).
熱ラジカル発生剤の添加量は、単量体の種類、反応条件等に応じて適宜設定すればよく、特に制限されないが、単量体の総量を基準として、100~200000質量ppm、1000~100000質量ppm、又は10000~80000質量ppmであってよい。 The amount of thermal radical generator added may be set appropriately depending on the type of monomer, reaction conditions, etc., and is not particularly limited, but may be 100 to 200,000 ppm by mass, 1,000 to 100,000 ppm by mass, or 10,000 to 80,000 ppm by mass based on the total amount of monomer.
添加剤としては、連鎖移動剤、酸化防止剤、耐光安定剤、耐候安定剤、紫外線吸収剤、ラジカル捕捉剤等が挙げられる。添加剤の添加量は、特に制限されないが、単量体の総量を基準として、0.001~2質量%又は0.005~1質量%であってよい。 Additives include chain transfer agents, antioxidants, light stabilizers, weather stabilizers, ultraviolet absorbers, and radical scavengers. The amount of additives added is not particularly limited, but may be 0.001 to 2% by mass or 0.005 to 1% by mass based on the total amount of monomers.
重合温度は、40~120℃、50~100℃、又は60~90℃であってよい。また、重合時間は、0.1~24時間、0.5~20時間、又は1~12時間であってよい。 The polymerization temperature may be 40 to 120°C, 50 to 100°C, or 60 to 90°C. The polymerization time may be 0.1 to 24 hours, 0.5 to 20 hours, or 1 to 12 hours.
<(メタ)アクリル樹脂溶液>
(メタ)アクリル樹脂溶液の固形分濃度は、例えば、10~80質量%であってよく、20質量%以上、30質量%以上、又は40質量%以上であってもよく、70質量%以下、65質量%以下、又は60質量%以下であってもよい。ここで、(メタ)アクリル樹脂溶液の固形分は、(メタ)アクリル樹脂溶液の溶媒以外の成分を意味する。
<(Meth)acrylic resin solution>
The solid content concentration of the (meth)acrylic resin solution may be, for example, 10 to 80% by mass, 20% by mass or more, 30% by mass or more, or 40% by mass or more, and 70% by mass or less, 65% by mass or less, or 60% by mass or less. Here, the solid content of the (meth)acrylic resin solution means components other than the solvent of the (meth)acrylic resin solution.
(メタ)アクリル樹脂溶液の25℃における粘度は、例えば、1~100Pa・sであってよく、3Pa・s以上、4Pa・s以上、又は5Pa・s以上であってもよく、90Pa・s以下、80Pa・s以下、又は70Pa・s以下であってもよい。25℃における粘度は、E型粘度計(東機産業株式会社製、製品名:VISCOMETER-TV22、適用コーンプレート型ロータ:3°×R17.65)を用いて測定される25℃における粘度を意味する。 The viscosity of the (meth)acrylic resin solution at 25°C may be, for example, 1 to 100 Pa·s, and may be 3 Pa·s or more, 4 Pa·s or more, or 5 Pa·s or more, and may be 90 Pa·s or less, 80 Pa·s or less, or 70 Pa·s or less. The viscosity at 25°C refers to the viscosity at 25°C measured using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., product name: VISCOMETER-TV22, applicable cone-plate rotor: 3°×R17.65).
(メタ)アクリル樹脂の重量平均分子量(Mw)は、例えば、1000~200000であってよく、3000以上、5000以上、又は10000以上であってもよく、150000以下、100000以下、又は60000以下であってもよい。重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー法(GPC)で標準ポリスチレンによる検量線を用いたポリスチレン換算値である。重量平均分子量(Mw)は、例えば、実施例に記載の方法によって測定することができる。 The weight average molecular weight (Mw) of the (meth)acrylic resin may be, for example, 1,000 to 200,000, or may be 3,000 or more, 5,000 or more, or 10,000 or more, and may be 150,000 or less, 100,000 or less, or 60,000 or less. The weight average molecular weight (Mw) is a polystyrene-equivalent value obtained by using a calibration curve of standard polystyrene in gel permeation chromatography (GPC). The weight average molecular weight (Mw) can be measured, for example, by the method described in the Examples.
得られる(メタ)アクリル樹脂溶液は、環状エーテル基を有する溶媒を含む。そのため、得られる(メタ)アクリル樹脂溶液は、(メタ)アクリル樹脂の単離操作を行わなくとも(溶媒の除去及び置換を行わなくとも)、(メタ)アクリル樹脂溶液をカチオン重合反応、アニオン重合反応等にそのまま用いて配合できる利点を有する。 The resulting (meth)acrylic resin solution contains a solvent having a cyclic ether group. Therefore, the resulting (meth)acrylic resin solution has the advantage that it can be used as is for compounding in cationic polymerization reactions, anionic polymerization reactions, etc. without the need to isolate the (meth)acrylic resin (without removing or replacing the solvent).
以下、本開示について、実施例を挙げてより具体的に説明する。ただし、本開示はこれら実施例に限定されるものではない。 The present disclosure will be explained in more detail below with reference to examples. However, the present disclosure is not limited to these examples.
[(メタ)アクリル樹脂溶液の合成]
以下の原料を準備した。
・(メタ)アクリレート化合物
M-3F:トリフルオロエチルメタクリレート(ライトエステルM-3F、共栄社化学株式会社製)
TTA-15:3,4-エポキシシクロヘキシルメチルメタクリレート(サンケミカル株式会社製)
BA:ブチルアクリレート(東亞合成株式会社製)
MMA:メチルメタクリレート(アクリエステル(登録商標)M、三菱ケミカル株式会社製)
GMA:グリシジルメタクリレート(三菱ガス化学株式会社製)
・熱ラジカル発生剤
V-601:ジメチル-2,2’-アゾビス(2-メチルプロピオネート)(富士フイルム和光純薬株式会社製)
・溶媒
NPG(D):ネオペンチルグリコールジグリシジルエーテル(エポゴーセー(登録商標)NPG(D))(四日市合成株式会社製)
BisF:ビスフェノールF型エポキシ樹脂(EPICLON(登録商標)830、DIC株式会社製、25℃で液状)
[Synthesis of (meth)acrylic resin solution]
The following raw materials were prepared:
(Meth)acrylate compound M-3F: trifluoroethyl methacrylate (Light Ester M-3F, manufactured by Kyoeisha Chemical Co., Ltd.)
TTA-15: 3,4-epoxycyclohexylmethyl methacrylate (manufactured by Sun Chemical Co., Ltd.)
BA: Butyl acrylate (manufactured by Toagosei Co., Ltd.)
MMA: Methyl methacrylate (Acryester (registered trademark) M, manufactured by Mitsubishi Chemical Corporation)
GMA: glycidyl methacrylate (manufactured by Mitsubishi Gas Chemical Company, Inc.)
Thermal radical generator V-601: Dimethyl-2,2'-azobis(2-methylpropionate) (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.)
Solvent NPG (D): Neopentyl glycol diglycidyl ether (EPOGOSE (registered trademark) NPG (D)) (manufactured by Yokkaichi Chemical Co., Ltd.)
BisF: Bisphenol F type epoxy resin (EPICLON (registered trademark) 830, manufactured by DIC Corporation, liquid at 25°C)
<実施例1>
84.06gのM-3F及び98.12gのTTA-15(M-3F/TTA-15のモル比=50%/50%)と、10.17gのV-601と、23.72gのNPG(D)とを混合し、混合物(a-1)を調製した。別途、1.82gのV-601を7.29gのNPG(D)に溶解して溶液(b-1)を調製した。
Example 1
Mixture (a-1) was prepared by mixing 84.06 g of M-3F and 98.12 g of TTA-15 (molar ratio of M-3F/TTA-15=50%/50%), 10.17 g of V-601, and 23.72 g of NPG (D). Separately, solution (b-1) was prepared by dissolving 1.82 g of V-601 in 7.29 g of NPG (D).
撹拌装置、滴下ロート、コンデンサー、温度計、及びガス導入管を備えたフラスコに、163.2gのNPG(D)を仕込み、窒素雰囲気下でガス置換しながら撹拌し、85℃に昇温した。次いで、混合物(a-1)を2時間かけてフラスコ内に滴下した。滴下終了後、85℃で20分撹拌した後、溶液(b-1)を加えて、さらに7時間撹拌した。次いで、撹拌を続けたまま、室温(25℃)まで冷却して、実施例1の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。 In a flask equipped with a stirrer, dropping funnel, condenser, thermometer, and gas inlet tube, 163.2 g of NPG (D) was charged and stirred while replacing the gas under a nitrogen atmosphere, and the temperature was raised to 85°C. Next, mixture (a-1) was dropped into the flask over 2 hours. After the dropping was completed, the mixture was stirred at 85°C for 20 minutes, after which solution (b-1) was added and stirred for an additional 7 hours. Next, while continuing to stir, the mixture was cooled to room temperature (25°C) to obtain the (meth)acrylic resin solution of Example 1. The solid content was 50% by mass.
<実施例2>
141.02gのM-3F及び41.15gのTTA-15(M-3F/TTA-15のモル比=80%/20%)と、10.17gのV-601と、23.72gのNPG(D)とを混合し、混合物(a-2)を調製した。混合物(a-1)を混合物(a-2)に変更した以外は、実施例1と同様の手順により、実施例2の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
Example 2
141.02 g of M-3F and 41.15 g of TTA-15 (molar ratio of M-3F/TTA-15=80%/20%), 10.17 g of V-601, and 23.72 g of NPG (D) were mixed to prepare a mixture (a-2). A (meth)acrylic resin solution of Example 2 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-2). The solid content concentration was 50% by mass.
<実施例3>
121.43gのM-3F及び60.75gのTTA-15(M-3F/TTA-15のモル比=70%/30%)と、10.17gのV-601と、23.72gのNPG(D)とを混合し、混合物(a-3)を調製した。混合物(a-1)を混合物(a-3)に変更した以外は、実施例1と同様の手順により、実施例3の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
Example 3
121.43 g of M-3F and 60.75 g of TTA-15 (molar ratio of M-3F/TTA-15=70%/30%), 10.17 g of V-601, and 23.72 g of NPG (D) were mixed to prepare a mixture (a-3). A (meth)acrylic resin solution of Example 3 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-3). The solid content concentration was 50% by mass.
<実施例4>
48.63gのM-3F及び132.44gのTTA-15(M-3F/TTA-15のモル比=30%/70%)と、10.17gのV-601と、23.72gのNPG(D)とを混合し、混合物(a-4)を調製した。混合物(a-1)を混合物(a-4)に変更した以外は、実施例1と同様の手順により、実施例4の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
Example 4
48.63 g of M-3F and 132.44 g of TTA-15 (molar ratio of M-3F/TTA-15=30%/70%), 10.17 g of V-601, and 23.72 g of NPG (D) were mixed to prepare a mixture (a-4). A (meth)acrylic resin solution of Example 4 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-4). The solid content concentration was 50% by mass.
<実施例5>
32.01gのM-3F及び149.45gのTTA-15(M-3F/TTA-15のモル比=20%/80%)と、10.17gのV-601と、23.72gのNPG(D)とを混合し、混合物(a-5)を調製した。混合物(a-1)を混合物(a-5)に変更した以外は、実施例1と同様の手順により、実施例5の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
Example 5
32.01 g of M-3F and 149.45 g of TTA-15 (molar ratio of M-3F/TTA-15=20%/80%), 10.17 g of V-601, and 23.72 g of NPG (D) were mixed to prepare a mixture (a-5). A (meth)acrylic resin solution of Example 5 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-5). The solid content concentration was 50% by mass.
<実施例6>
144.38gのM-3F及び42.13gのTTA-15(M-3F/TTA-15のモル比=80%/20%)と、5.78gのV-601と、24.11gのNPG(D)とを混合し、混合物(a-6)を調製した。別途、1.87gのV-601を7.46gのNPG(D)に溶解して溶液(b-2)を調製した。
Example 6
Mixture (a-6) was prepared by mixing 144.38 g of M-3F and 42.13 g of TTA-15 (molar ratio of M-3F/TTA-15=80%/20%), 5.78 g of V-601, and 24.11 g of NPG (D). Separately, solution (b-2) was prepared by dissolving 1.87 g of V-601 in 7.46 g of NPG (D).
撹拌装置、滴下ロート、コンデンサー、温度計、及びガス導入管を備えたフラスコに、162.44gのNPG(D)を仕込み、窒素雰囲気下でガス置換しながら撹拌し、85℃に昇温した。次いで、混合物(a-6)を2時間かけてフラスコ内に滴下した。滴下終了後、85℃で20分撹拌した後、溶液(b-2)を加えて、さらに7時間撹拌した。次いで、撹拌を続けたまま、室温(25℃)まで冷却して、実施例6の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。 In a flask equipped with a stirrer, dropping funnel, condenser, thermometer, and gas inlet tube, 162.44 g of NPG (D) was charged and stirred while replacing the gas in a nitrogen atmosphere, and the temperature was raised to 85°C. Next, mixture (a-6) was dropped into the flask over 2 hours. After the dropping was completed, the mixture was stirred at 85°C for 20 minutes, after which solution (b-2) was added and stirred for an additional 7 hours. Next, while continuing to stir, the mixture was cooled to room temperature (25°C) to obtain the (meth)acrylic resin solution of Example 6. The solid content was 50% by mass.
<実施例7>
182.17gのM-3F(M-3F/TTA-15のモル比=100%/0%)と、10.17gのV-601と、23.72gのNPG(D)とを混合し、混合物(a-7)を調製した。混合物(a-1)を混合物(a-7)に変更した以外は、実施例1と同様の手順により、実施例7の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
Example 7
182.17 g of M-3F (molar ratio of M-3F/TTA-15=100%/0%), 10.17 g of V-601, and 23.72 g of NPG (D) were mixed to prepare a mixture (a-7). A (meth)acrylic resin solution of Example 7 was obtained by the same procedure as in Example 1, except that the mixture (a-1) was changed to the mixture (a-7). The solid content concentration was 50% by mass.
<実施例8>
95.41gのBA、82.81gのMMA、及び11.76gのGMA(BA/MMA/GMAのモル比=45%/50%/5%)と、2.28gのV-601と、24.42gのNPG(D)とを混合し、混合物(a-8)を調製した。混合物(a-6)を混合物(a-8)に変更した以外は、実施例6と同様の手順により、実施例8の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
Example 8
95.41 g of BA, 82.81 g of MMA, and 11.76 g of GMA (molar ratio of BA/MMA/GMA=45%/50%/5%), 2.28 g of V-601, and 24.42 g of NPG (D) were mixed to prepare a mixture (a-8). A (meth)acrylic resin solution of Example 8 was obtained by the same procedure as in Example 6, except that the mixture (a-6) was changed to the mixture (a-8). The solid content concentration was 50% by mass.
<実施例9>
溶媒をNPG(D)からBisFに変更した以外は、実施例8と同様の手順により、実施例9の(メタ)アクリル樹脂溶液を得た。固形分濃度は50質量%であった。
<Example 9>
A (meth)acrylic resin solution of Example 9 was obtained in the same manner as in Example 8, except that the solvent was changed from NPG(D) to BisF. The solid content concentration was 50% by mass.
[(メタ)アクリル樹脂溶液の評価]
(粘度(25℃)の測定)
(メタ)アクリル樹脂溶液の25℃における粘度は、E型粘度計(東機産業株式会社製、製品名:VISCOMETER-TV22、適用コーンプレート型ロータ:3°×R17.65)に、サンプルが0.5~1.0mLとなるようにセットした後、回転数10rpmの条件で測定した。結果を表1に示す。
[Evaluation of (meth)acrylic resin solutions]
(Measurement of Viscosity (25°C))
The viscosity of the (meth)acrylic resin solution at 25° C. was measured by setting 0.5 to 1.0 mL of the sample in an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., product name: VISCOMETER-TV22, applicable cone-plate rotor: 3°×R17.65) at a rotation speed of 10 rpm. The results are shown in Table 1.
(重量平均分子量(Mw)の測定)
Mw測定用の試料として、(メタ)アクリル樹脂溶液をテトラヒドロフラン(THF)に溶解して、0.2質量%THF溶液を調製した。Mwは、ゲルパーミエーションクロマトグラフィー(GPC)法によって測定し、標準ポリスチレンの検量線を用いて換算することにより導出した。GPCの条件を以下に示す。また、結果を表1に示す。
測定装置:ショウデックス(登録商標)GPC-101(株式会社レゾナック製)
検出器:示差屈折計 ショウデックス RI-71S(株式会社レゾナック製)
カラム:ショウデックス LF-804+LF-804(株式会社レゾナック製)
カラム温度:40℃
溶離液:テトラヒドロフラン(THF)
流速:1mL/分
(Measurement of weight average molecular weight (Mw))
As a sample for Mw measurement, a (meth)acrylic resin solution was dissolved in tetrahydrofuran (THF) to prepare a 0.2 mass% THF solution. Mw was measured by gel permeation chromatography (GPC) and calculated using a calibration curve of standard polystyrene. The GPC conditions are shown below. The results are shown in Table 1.
Measuring device: Showdex (registered trademark) GPC-101 (manufactured by Resonac Co., Ltd.)
Detector: Differential refractometer Shodex RI-71S (manufactured by Resonac Co., Ltd.)
Column: Shodex LF-804 + LF-804 (manufactured by Resonac Co., Ltd.)
Column temperature: 40°C
Eluent: tetrahydrofuran (THF)
Flow rate: 1 mL/min
(樹脂溶液の観察)
(メタ)アクリル樹脂溶液について、目視にて観察し、透明であったものを「A」、不透明であったものを「B」と評価した。結果を表1に示す。
(Observation of resin solution)
The (meth)acrylic resin solutions were visually observed, and transparent ones were rated as "A", and opaque ones were rated as "B". The results are shown in Table 1.
Claims (5)
(メタ)アクリル樹脂溶液の製造方法。 The method includes a step of polymerizing a monomer including a (meth)acrylate compound in a solvent having a cyclic ether group and not having a radical polymerizable group to obtain a (meth)acrylic resin solution.
A method for producing a (meth)acrylic resin solution.
請求項1に記載の(メタ)アクリル樹脂溶液の製造方法。 The (meth)acrylate compound contains a (meth)acrylate having a fluorine-containing organic group and a (meth)acrylate having a cyclic ether group.
A method for producing the (meth)acrylic resin solution according to claim 1.
請求項2に記載の(メタ)アクリル樹脂溶液の製造方法。 The (meth)acrylate having a fluorine-containing organic group is a (meth)acrylate having a fluoroalkyl group.
A method for producing the (meth)acrylic resin solution according to claim 2.
請求項2に記載の(メタ)アクリル樹脂溶液の製造方法。 The (meth)acrylate having a cyclic ether group is at least one selected from the group consisting of (meth)acrylates having an epoxy group and (meth)acrylates having an oxetanyl group.
A method for producing the (meth)acrylic resin solution according to claim 2.
請求項2に記載の(メタ)アクリル樹脂溶液の製造方法。 The (meth)acrylate having a cyclic ether group is a (meth)acrylate having an alicyclic epoxy group.
A method for producing the (meth)acrylic resin solution according to claim 2.
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| JP2023-118505 | 2023-07-20 | ||
| JP2023118505 | 2023-07-20 |
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| WO2025018399A1 true WO2025018399A1 (en) | 2025-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2024/025840 Pending WO2025018399A1 (en) | 2023-07-20 | 2024-07-18 | Method for producing (meth)acrylic resin solution |
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| WO (1) | WO2025018399A1 (en) |
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| TW202511300A (en) | 2025-03-16 |
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