WO2025018353A1 - Metal terminal adhesive film and method for producing same, metal terminal provided with metal terminal adhesive film, power storage device covering material, kit comprising power storage device covering material and metal terminal adhesive film, and power storage device and method for producing same - Google Patents
Metal terminal adhesive film and method for producing same, metal terminal provided with metal terminal adhesive film, power storage device covering material, kit comprising power storage device covering material and metal terminal adhesive film, and power storage device and method for producing same Download PDFInfo
- Publication number
- WO2025018353A1 WO2025018353A1 PCT/JP2024/025547 JP2024025547W WO2025018353A1 WO 2025018353 A1 WO2025018353 A1 WO 2025018353A1 JP 2024025547 W JP2024025547 W JP 2024025547W WO 2025018353 A1 WO2025018353 A1 WO 2025018353A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- storage device
- metal terminal
- resin layer
- adhesive film
- electricity storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/80—Gaskets; Sealings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
- H01M50/119—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
- H01M50/129—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/172—Arrangements of electric connectors penetrating the casing
- H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
- H01M50/178—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/184—Sealing members characterised by their shape or structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/186—Sealing members characterised by the disposition of the sealing members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/193—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/197—Sealing members characterised by the material having a layered structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/198—Sealing members characterised by the material characterised by physical properties, e.g. adhesiveness or hardness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to an adhesive film for metal terminals and a manufacturing method thereof, a metal terminal with an adhesive film for metal terminals, an exterior material for an electricity storage device, a kit including an exterior material for an electricity storage device and an adhesive film for metal terminals, and an electricity storage device and a manufacturing method thereof.
- a laminate sheet in which a base layer, an adhesive layer, a barrier layer, and a heat-sealable resin layer are laminated in that order has been proposed as an exterior material for an electricity storage device that can be easily processed into a variety of shapes and can be made thinner and lighter.
- the heat-sealable resin layers located in the innermost layers of the exterior material for an electricity storage device are placed opposite each other, and the peripheral portion of the exterior material for an electricity storage device is heat-sealed to seal the electricity storage device element with the exterior material for an electricity storage device.
- Metal terminals protrude from the heat-sealed portion of the exterior material for electricity storage devices, and the electricity storage device element sealed with the exterior material for electricity storage devices is electrically connected to the outside via the metal terminals that are electrically connected to the electrodes of the electricity storage device element.
- the portion of the heat-sealed portion of the exterior material for electricity storage devices where the metal terminals are present is heat-sealed in a state where the metal terminals are sandwiched between the heat-sealable resin layer. Because the metal terminals and the heat-sealable resin layer are made of different materials, adhesion is likely to decrease at the interface between the metal terminals and the heat-sealable resin layer.
- an adhesive film may be placed between the metal terminal and the heat-sealable resin layer in order to improve adhesion between them.
- An example of such an adhesive film is that described in Patent Document 1.
- the heat-sealable resin layer and the metal terminal of the exterior material for an electricity storage device are made of different materials, so adhesion is likely to decrease at the interface between the metal terminal and the heat-sealable resin layer. For this reason, an adhesive film is sometimes placed between the metal terminal and the heat-sealable resin layer for the purpose of improving adhesion between them.
- the main object of the present disclosure is to provide an adhesive film for metal terminals that is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that seals the electricity storage device element, and that can exhibit high adhesive strength when the adhesive film is heat-sealed to the heat-sealable resin layer of the exterior material for an electricity storage device. Furthermore, the present disclosure also aims to provide a method for manufacturing the adhesive film for metal terminals, a metal terminal with an adhesive film for metal terminals, an exterior material for an electricity storage device, a kit including an exterior material for an electricity storage device and the adhesive film for metal terminals, an electricity storage device, and a method for manufacturing the electricity storage device.
- the inventors of the present disclosure have conducted intensive research to solve the above problems.
- the exterior material for an electricity storage device has a heat-sealable resin layer arranged on the outermost surface on the electricity storage device element side, one surface of the adhesive film for metal terminal is composed of resin layer A, and the adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to form a metal terminal arranged so that the resin layer A is located on the surface.
- An adhesive film for a metal terminal which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element, the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
- the adhesive film for metal terminal has one surface composed of a resin layer A,
- the adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MP
- an adhesive film for metal terminals that is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that seals the electricity storage device element, and that can exhibit high adhesive strength when the adhesive film and the heat-sealable resin layer of the exterior material for an electricity storage device are heat-sealed. Furthermore, it is an object of the present disclosure to provide a method for manufacturing the adhesive film for metal terminals, a metal terminal with an adhesive film for metal terminals, an exterior material for an electricity storage device, a kit including an exterior material for an electricity storage device and an adhesive film for metal terminals, and an electricity storage device and a method for manufacturing the same.
- FIG. 2 is a schematic plan view of the electricity storage device of the present disclosure.
- 2 is a schematic cross-sectional view taken along line A-A' in FIG. 1.
- 2 is a schematic cross-sectional view taken along line B-B' in FIG. 1.
- 1 is a schematic cross-sectional view of an adhesive film for metal terminals according to the present disclosure.
- 1 is a schematic cross-sectional view of an adhesive film for metal terminals according to the present disclosure.
- 1 is a schematic cross-sectional view of an adhesive film for metal terminals according to the present disclosure.
- 1 is a schematic cross-sectional view of an adhesive film for metal terminals according to the present disclosure.
- 1 is a schematic cross-sectional view of an exterior material for an electricity storage device according to the present disclosure.
- FIG. 2 is a schematic diagram for explaining a method for measuring the adhesive strength between an adhesive film and an exterior material.
- FIG. 2 is a schematic diagram for explaining a method for measuring the adhesive strength between an adhesive film and an exterior material.
- the adhesive film for metal terminals disclosed herein is an adhesive film for metal terminals that is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element.
- the exterior material for an electricity storage device has a heat-sealable resin layer that is disposed on the outermost surface on the electricity storage device element side.
- the adhesive film for metal terminals has one surface made of resin layer A, and the adhesive film for metal terminals and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminals arranged so that the resin layer A is located on the surface, and when the adhesive film for metal terminals of the metal terminal with adhesive film for metal terminals and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminals and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminals and the heat-sealable resin layer
- the adhesive film for metal terminals disclosed herein has these characteristics, and therefore can exhibit high adhesive strength when the adhesive film is heat-sealed to the heat-sealable resin layer of the exterior material for the electricity storage device.
- the electricity storage device of the present disclosure is an electricity storage device that includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude to the outside of the exterior material for an electricity storage device, and is characterized in that the adhesive film for metal terminals of the present disclosure is interposed between the metal terminals and the exterior material for an electricity storage device.
- the numerical ranges indicated with “ ⁇ ” mean “greater than or equal to” or “less than or equal to.”
- the expression 2 to 15 mm means 2 mm or greater and 15 mm or less.
- the upper or lower limit value described in a certain numerical range may be replaced with the upper or lower limit value of another numerical range described in stages.
- a numerical range may be formed by combining an upper limit value and an upper limit value, an upper limit value and a lower limit value, or a lower limit value and a lower limit value, each of which is described separately.
- the upper or lower limit value described in a certain numerical range may be replaced with a value shown in the examples.
- a method for confirming the MD of an adhesive film for metal terminals there is a method of observing a cross section of the adhesive film for metal terminals (e.g., a cross section of an acid-modified polyolefin layer or a polyolefin layer) with an electron microscope to confirm the sea-island structure.
- a cross section of the adhesive film for metal terminals e.g., a cross section of an acid-modified polyolefin layer or a polyolefin layer
- an electron microscope to confirm the sea-island structure.
- the cross section in the length direction of the adhesive film for metal terminals and each cross section (10 cross sections in total) at an angle of 10 degrees from the direction parallel to the cross section in the length direction to the direction perpendicular to the cross section in the length direction are observed with an electron microscope to confirm the sea-island structure.
- the shape of each individual island is observed in each cross section.
- the straight line distance connecting the leftmost end in the direction perpendicular to the thickness direction of the adhesive film for metal terminals and the rightmost end in the perpendicular direction is taken as the diameter y.
- the average of the diameters y of the top 20 island shapes in descending order of diameter y is calculated.
- the direction parallel to the cross section in which the average diameter y of the island shape is the largest is determined to be the MD.
- the adhesive film for metal terminals can be left in a 150°C environment for 2 minutes, and the thermal shrinkage rate measured, and the direction with the larger shrinkage rate can be determined to be the MD.
- Adhesive film for metal terminal The adhesive film for metal terminal of the present disclosure is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that seals the electricity storage device element.
- the adhesive film for metal terminal 1 of the present disclosure is interposed between a metal terminal 2 electrically connected to an electrode of an electricity storage device element 4 and an exterior material for an electricity storage device 3 that seals the electricity storage device element 4.
- the metal terminal 2 protrudes outside the exterior material for an electricity storage device 3, and is sandwiched by the exterior material for an electricity storage device 3 via the adhesive film for metal terminal 1 at the peripheral portion 3a of the heat-sealed exterior material for an electricity storage device 3.
- the temporary adhesion process of the adhesive film for metal terminals to the metal terminals is carried out, for example, under conditions of a temperature of about 140-160°C, a pressure of about 0.01-1.0 MPa, a time of about 3-15 seconds, and a number of times of about 3-6, while the main adhesion process is carried out, for example, under conditions of a temperature of about 160-240°C, a pressure of about 0.01-1.0 MPa, a time of about 3-15 seconds, and a number of times of about 1-3.
- the heating temperature when the metal terminal with the adhesive film for metal terminal is interposed between the exterior material for the electricity storage device and heat sealed is usually in the range of about 180-210°C, and the pressure is usually about 1.0-5.0 MPa, a time of about 1-5 seconds, and a number of times of about 1.
- the adhesive film 1 for metal terminals of the present disclosure is provided to improve the adhesion between the metal terminal 2 and the exterior material 3 for the electric storage device.
- the sealing property of the electric storage device element 4 is improved. As described above, when the electric storage device element 4 is heat-sealed, the electric storage device element is sealed so that the metal terminal 2 electrically connected to the electrode of the electric storage device element 4 protrudes outside the exterior material 3 for the electric storage device.
- the metal terminal 2 made of metal and the heat-sealable resin layer 35 (a layer made of a heat-sealable resin such as polyolefin) located in the innermost layer of the exterior material 3 for the electric storage device are made of different materials, if such an adhesive film is not used, the sealing property of the electric storage device element is likely to be reduced at the interface between the metal terminal 2 and the heat-sealable resin layer 35.
- the adhesive film 1 for metal terminal of the present disclosure includes at least a resin layer A.
- the resin layer A forms at least one surface of the adhesive film 1 for metal terminal and is the outermost layer. That is, the adhesive film 1 for metal terminal of the present disclosure includes at least one resin layer A, and at least one surface of the adhesive film 1 for metal terminal is formed by the resin layer A.
- the adhesive film 1 for metal terminal of the present disclosure may be a single layer as shown in FIG. 4, or may have a multilayer structure (multiple layers) as shown in FIGS. 5 to 7.
- the adhesive film 1 for metal terminals of the present disclosure is a single layer
- the adhesive film 1 for metal terminals is composed of a resin layer A
- the surface on the metal terminal side and the surface of the exterior material for a storage battery device are formed by the resin layer A.
- the resin forming the surface on the exterior material for a storage battery device side of the adhesive film 1 for metal terminals and the resin forming the surface on the metal terminal side are a common resin (i.e., the resin constituting the resin layer A).
- the resin forming the surface on the exterior material for a storage battery device side of the adhesive film 1 for metal terminals and the resin forming the surface on the metal terminal side being common means that, for example, 80% by mass or more of the components in these resins are preferably the same, more preferably 90% by mass or more are the same, even more preferably 95% by mass or more are the same, and even more preferably 100% by mass are the same.
- the adhesive film 1 for metal terminals of the present disclosure has a multi-layer structure (multi-layer)
- at least one layer may be composed of the resin layer A.
- the adhesive film 1 for metal terminals of the present disclosure has a two-layer structure
- the adhesive film 1 for metal terminals is a laminate of a first resin layer 12a and a second resin layer 12b.
- the second resin layer 12b is composed of the resin layer A.
- the second resin layer 12b (resin layer A) faces the heat-sealable resin layer of the outer layer material for the electric storage device and can be heat-sealed.
- the adhesive film 1 for metal terminals of the present disclosure has a multi-layer structure (multi-layer)
- the resin forming the surface of the outer layer material for the electric storage device and the resin forming the surface of the metal terminal may be the same resin.
- the adhesive film 1 for metal terminals of the present disclosure when the adhesive film 1 for metal terminals of the present disclosure has a three-layer structure, the adhesive film 1 for metal terminals is a laminate in which a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b are laminated in this order.
- the first resin layer 12a forms the surface on the metal terminal side
- the second resin layer 12b forms the surface on the exterior material side for the electricity storage device.
- the surface of the adhesive film 1 for metal terminals of the present disclosure that faces the exterior material for an electrical storage device i.e., the surface of the second resin layer 12b (resin layer A)
- the first resin layer 12a and the second resin layer 12b at least the second resin layer 12b is formed by the resin layer A.
- the first resin layer 12a constituting the surface on the metal terminal side of the adhesive film 1 for metal terminals of the present disclosure has thermal adhesion to metal (the metal constituting the metal terminal). Therefore, when using the adhesive film 1 for metal terminals of the present disclosure, it is preferable to use the first resin layer 12a by placing it on the metal terminal side.
- the resin layer A is preferably a layer containing a polyolefin skeleton such as polyolefin, and more preferably a layer containing polyolefin. From the viewpoint of more suitably exerting the effects of the present disclosure, the resin layer A is preferably formed from polyolefin. In other words, the resin layer A can be suitably constituted from a polyolefin film.
- polyolefins include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers.
- polyethylene and polypropylene are preferred, and polypropylene is particularly preferred.
- the polyolefin may be a cyclic polyolefin.
- Cyclic polyolefins are copolymers of olefins and cyclic monomers.
- olefins that are constituent monomers of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene.
- cyclic monomers that are constituent monomers of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
- cyclic alkenes are preferred, and norbornene is more preferred.
- Styrene is also an example of a constituent monomer.
- the polyolefin may be an acid-modified polyolefin (i.e., an acid-modified polyolefin).
- an acid-modified polyolefin there are no particular limitations on the acid-modified polyolefin, so long as it is an acid-modified polyolefin, but preferred examples include polyolefins graft-modified with an unsaturated carboxylic acid or anhydride thereof.
- polyolefins to be acid-modified include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers.
- polyethylene and polypropylene are preferred, and polypropylene is particularly preferred.
- the polyolefin to be acid-modified may also be a cyclic polyolefin.
- a carboxylic acid-modified cyclic polyolefin is a polymer obtained by copolymerizing a portion of the monomers constituting the cyclic polyolefin with an ⁇ , ⁇ -unsaturated carboxylic acid or its anhydride, or by block polymerizing or graft polymerizing an ⁇ , ⁇ -unsaturated carboxylic acid or its anhydride onto a cyclic polyolefin.
- the acid-modified cyclic polyolefin is a copolymer of an olefin and a cyclic monomer
- examples of the olefins that are constituent monomers of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene.
- examples of the cyclic monomers that are constituent monomers of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
- cyclic alkenes are preferred, and norbornene is more preferred.
- Styrene is also an example of a constituent monomer.
- Examples of the carboxylic acid or its anhydride used for the acid modification include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, and itaconic anhydride.
- the resin layer A is analyzed by infrared spectroscopy, it is preferable that a peak derived from maleic anhydride is detected.
- peaks derived from maleic anhydride are detected at wave numbers of about 1760 cm -1 and about 1780 cm -1 .
- the resin layer A is a layer composed of maleic anhydride-modified polyolefin
- a peak derived from maleic anhydride is detected by infrared spectroscopy.
- the peak may be small and not detected. In that case, it can be analyzed by nuclear magnetic resonance spectroscopy.
- the adhesive film 1 for metal terminals has a multilayer structure (multiple layers) as shown in Figures 5 to 7, it is sufficient that the surface on the metal terminal side is provided with a resin layer that has thermal adhesion to the metal, while the surface of the exterior material for an electricity storage device is provided with a resin layer A that has thermal adhesion only to the thermally adhesive resin layer of the exterior material for an electricity storage device.
- the resin used in the thermally adhesive resin layer of the exterior material for an electricity storage device is an acid-unmodified polyolefin, particularly an acid-unmodified polypropylene, and that resins of the same type have excellent thermal adhesion
- the resin layer A can be suitably constituted by an acid-unmodified polyolefin film, particularly an acid-unmodified polypropylene film.
- the adhesive film for metal terminals has one surface composed of resin layer A, and the adhesive film for metal terminals and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds (one time) to obtain a metal terminal with an adhesive film arranged so that resin layer A is located on the surface, and when the adhesive film of the metal terminal with adhesive film is heat-sealed to a heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film and the heat-sealable resin layer.
- the difference is preferably 0.29 nm or less, more preferably 0.25 nm or less, and even more preferably 0.20 nm or less.
- the lower limit of the difference can be, for example, 0.00 nm or 0.01 nm, and preferred ranges include about 0.00 to 0.30 nm, about 0.00 to 0.29 nm, about 0.00 to 0.25 nm, about 0.00 to 0.20 nm, about 0.1 to 0.30 nm, about 0.10 to 0.29 nm, about 0.10 to 0.25 nm, and about 0.10 to 0.20 nm.
- the crystalline lamellar thickness A of the resin layer A of the adhesive film is preferably 4.0 nm or more, more preferably 4.5 nm or more, and even more preferably 5.0 nm or more, and is preferably 10.0 nm or less, more preferably 9.5 nm or less, and even more preferably 9.0 nm or less.
- Preferred ranges include about 4.0 to 10.0 nm, about 4.0 to 9.5 nm, about 4.0 to 9.0 nm, about 4.5 to 10.0 nm, about 4.5 to 9.5 nm, about 4.5 to 9.0 nm, about 5.0 to 10.0 nm, about 5.0 to 9.5 nm, and about 5.0 to 9.0 nm.
- the crystal lamella thickness B of the heat-sealable resin layer of the exterior material for an electrical storage device is preferably 5.1 nm or more, more preferably 5.5 nm or more, and even more preferably 6.0 nm or more, and is preferably 9.0 nm or less, more preferably 8.5 nm or less, and even more preferably 8.0 nm or less.
- Preferred ranges include about 5.0 to 9.0 nm, about 5.0 to 8.5 nm, about 5.0 to 8.0 nm, about 5.1 to 9.0 nm, about 5.1 to 8.5 nm, about 5.1 to 8.0 nm, about 5.5 to 9.0 nm, about 5.5 to 8.5 nm, about 5.5 to 8.0 nm, about 6.0 to 9.0 nm, about 6.0 to 8.5 nm, and about 6.0 to 8.0 nm.
- the resin layer A is arranged on the outermost surface.
- the adhesive film of the metal terminal with the adhesive film and a heat-sealable resin layer (heat-sealable resin layer made of random polypropylene resin (MD 120 mm, TD 30 mm, thickness 80 ⁇ m)) having a crystal lamellar thickness of 5.0 to 9.0 nm of the exterior material for a storage battery device are heat-sealed under the conditions of a temperature of 200° C., a pressure of 1.0 MPa, and a time of 3 seconds to obtain a sample for measurement.
- the MD of the adhesive film and the TD of the heat-sealable resin layer of the electrical storage device packaging material are made to coincide with each other.
- STEM observation is performed from the cross-sectional direction of the heat-sealed portion between the adhesive film and the heat-sealable resin layer under the following measurement conditions, and the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer of the electrical storage device packaging material are measured under the following measurement conditions using the following image processing conditions for the obtained image data.
- Methods for adjusting the crystalline lamellar thickness A of the resin layer A of the adhesive film include, for example, the molding method when forming the resin layer A (for example, the type of molding method such as extrusion method or inflation method, cooling temperature, cooling time, line speed, clearance), resin blend, and selection of resin type.
- the molding method when forming the resin layer A for example, the type of molding method such as extrusion method or inflation method, cooling temperature, cooling time, line speed, clearance
- resin blend for example, if the cooling rate after film formation is slowed, the crystalline lamellar thickness A tends to increase, and, for example, if the cooling rate after film formation is fast, the crystalline lamellar thickness A tends to decrease.
- the film formation temperature, film formation speed, and cooling conditions are conditions that have a large effect on the cooling rate of the resin layer A.
- the extruded resin will be rapidly cooled. This will result in a small crystalline lamellar thickness.
- the film formation temperature and film formation speed are low and the chill roll temperature is high, the extruded resin will be slowly cooled, and the crystalline lamellar thickness will increase.
- the thickness of the resin layer A also affects the crystalline lamellar thickness.
- a heat-sealable resin layer with a crystalline lamellar thickness of 5.0 to 9.0 nm is prepared, and a measurement sample is prepared as described above to measure the crystalline lamellar thicknesses A and B.
- a resin film for forming the resin layer A is selected (for example, it may be selected from commercially available products, etc.), and the resin film with a difference between the crystalline lamellar thicknesses A and B of 0.3 nm or less is used as the resin layer A of the present disclosure.
- the difference between the crystalline lamellar thicknesses A and B is 0.3 nm or less, so that high adhesive strength can be exhibited when the adhesive film and the heat-sealable resin layer of the exterior material for the electric storage device are heat-sealed.
- the reason for this can be considered as follows.
- the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer of the exterior material for the electric storage device is a very small value of 0.3 nm or less, so that it can be evaluated that these layers are easily mixed at the interface between the resin layer A and the heat-sealable resin layer, and integration is promoted, and as a result, it can be considered that these layers are firmly bonded to each other, and high adhesive strength is exhibited.
- the adhesive film of the present disclosure has a temperature at 90% volume melting (the melting temperature (°C) when the adhesive film of the present disclosure is heated by the method described below and the melting ratio is 90% by volume) of preferably 100°C or higher, more preferably 105°C or higher, even more preferably 107°C or higher, and preferably 120°C or lower, more preferably 117°C or lower, even more preferably 115°C or lower, with preferred ranges being approximately 100-120°C, approximately 100-117°C, approximately 100-115°C, approximately 105-120°C, approximately 105-117°C, approximately 105-115°C, approximately 107-120°C, approximately 107-117°C, and approximately 107-115°C.
- the temperature of resin layer A at 75% by volume melting is preferably 100°C or higher, more preferably 103°C or higher, and even more preferably 105°C or higher, and is preferably 120°C or lower, more preferably 118°C or lower, and even more preferably 116°C or lower, with preferred ranges being about 100 to 120°C, about 100 to 118°C, about 100 to 116°C, about 103 to 120°C, about 103 to 118°C, about 103 to 116°C, about 105 to 120°C, about 105 to 118°C, and about 105 to 116°C.
- the temperature of resin layer A at 50% by volume melting is preferably 95°C or higher, more preferably 98°C or higher, and even more preferably 100°C or higher, and is preferably 115°C or lower, more preferably 112°C or lower, and even more preferably 110°C or lower, with preferred ranges being about 95 to 115°C, about 95 to 112°C, about 95 to 110°C, about 98 to 115°C, about 98 to 112°C, about 98 to 110°C, about 100 to 115°C, about 100 to 112°C, and about 100 to 110°C.
- the temperature of resin layer A at 25% by volume melting is preferably 90°C or higher, more preferably 92°C or higher, and even more preferably 94°C or higher, and is preferably 108°C or lower, more preferably 106°C or lower, and even more preferably 104°C or lower, with preferred ranges being about 90 to 108°C, about 90 to 106°C, about 90 to 104°C, about 92 to 108°C, about 92 to 106°C, about 92 to 104°C, about 94 to 108°C, about 94 to 106°C, and about 94 to 104°C.
- the temperature of the resin layer A at 10% volume melting is preferably 84°C or higher, more preferably 86°C or higher, and even more preferably 88°C or higher, and is preferably 102°C or lower, more preferably 100°C or lower, and even more preferably 98°C or lower, with preferred ranges being about 84-102°C, about 84-100°C, about 84-98°C, about 86-102°C, about 86-100°C, about 86-98°C, about 88-102°C, about 88-100°C, and about 88-98°C.
- the temperature at 25% volume melting is low, it is advantageous when the heat-sealable resin layer of the exterior material and the adhesive film are heat-sealed in a low-temperature environment.
- ⁇ Melting ratio (volume %) and melting temperature (°C) of adhesive film> According to the following procedure, an adhesive film is heated to 210°C to melt it, and then cooled from 210°C at a temperature drop rate of 10°C/min, and the temperatures when the adhesive film is 90% melted by volume, 75% melted by volume, 50% melted by volume, 25% melted by volume, and 10% melted by volume are measured.
- the heat of fusion of each measurement sample is measured in accordance with the provisions of JIS K 7122:2012.
- the measurement is performed using a differential scanning calorimeter.
- the measurement sample is held at -50°C for 15 minutes, then heated from -50°C to 210°C at a heating rate of 10°C/min, the first heat of fusion ⁇ H (J/g) is measured, and then held at 210°C for 10 minutes.
- the temperature is lowered from 210°C to -50°C at a heating rate of 10°C/min and held for 15 minutes.
- the temperature is raised from -50°C to 210°C at a heating rate of 10°C/min to measure the second heat of fusion ⁇ H (J/g).
- the flow rate of nitrogen gas is 50 ml/min.
- the value of the heat of fusion ⁇ H (J/g) measured in the first time by the above procedure is adopted.
- the heat of fusion is defined as the melting peak area surrounded by the baseline (a straight line connecting 80°C to 170°C on the DSC curve) and the peak in the DSC curve.
- the heat of fusion of crystals in a temperature range below X°C is calculated from the area of the melting peak area in the temperature range below X°C when calculating the total heat of fusion of crystals.
- the "melting rate at temperature X°C" is a value calculated from the following formula.
- the resin layer A may be formed from one type of resin component alone, or from a blended polymer combining two or more types of resin components. From the viewpoint of film formability, it is preferable that the resin layer A is formed from a blended polymer combining two or more types of resin components. When using a blended polymer, it is preferable that the resin layer A contains, for example, polypropylene as the main component (a component of 50% by mass or more) and 50% by mass or less of another resin (preferably polyethylene from the viewpoint of improving flexibility). On the other hand, from the viewpoint of the electrolyte resistance of the resin layer A, it is preferable that the resin layer A contains polypropylene alone as the resin.
- Resin layer A may contain known additives as necessary, to the extent that they do not impair the effects of the present disclosure.
- the resin layer A may contain a filler as necessary.
- the filler functions as a spacer, making it possible to effectively suppress short circuits between the metal terminal 2 and the barrier layer 33 of the exterior material 3 for an electrical storage device.
- the particle size of the filler is about 0.1 to 35 ⁇ m, preferably about 5.0 to 30 ⁇ m, and more preferably about 10 to 25 ⁇ m.
- the content of the filler is about 5 to 30 parts by mass, and more preferably about 10 to 20 parts by mass, relative to 100 parts by mass of the resin component that forms the resin layer A.
- inorganic fillers include carbon (carbon, graphite), silica, aluminum oxide, barium titanate, iron oxide, silicon carbide, zirconium oxide, zirconium silicate, magnesium oxide, titanium oxide, calcium aluminate, calcium hydroxide, aluminum hydroxide, magnesium hydroxide, calcium carbonate, etc.
- organic fillers include fluororesin, phenolic resin, urea resin, epoxy resin, acrylic resin, benzoguanamine-formaldehyde condensate, melamine-formaldehyde condensate, polymethyl methacrylate crosslinked product, polyethylene crosslinked product, etc.
- the filler can be mixed into the resin component that forms the resin layer A by melt-blending the two in advance using a Banbury mixer or the like to create a master batch and mixing it in a specified ratio, or by directly mixing it with the resin component.
- the resin layer A may also contain a pigment if necessary.
- a pigment various inorganic pigments can be used.
- a specific example of the pigment is preferably carbon (carbon, graphite) as exemplified in the filler above.
- Carbon (carbon, graphite) is a material that is generally used inside an electricity storage device and is not likely to dissolve in the electrolyte.
- it has a large coloring effect and can obtain a sufficient coloring effect with an amount added that does not inhibit adhesion, and it does not melt due to heat, and can increase the apparent melt viscosity of the added resin.
- it can prevent the pressurized part from becoming thin during heat adhesion (heat sealing), and can provide excellent sealing between the exterior material for electricity storage devices and the metal terminal.
- the amount of the pigment added is, for example, about 0.05 to 0.3 parts by mass, preferably about 0.1 to 0.2 parts by mass, per 100 parts by mass of the resin components forming the resin layer A when carbon black with a particle size of about 0.03 ⁇ m is used.
- the presence or absence of the adhesive film 1 for metal terminals can be detected by a sensor or visually inspected.
- the filler and the pigment may be added to the same resin layer A, but from the viewpoint of not impairing the thermal fusion properties of the adhesive film 1 for metal terminals, it is preferable to add the filler and the pigment separately to different layers (for example, the first resin layer 12a, the second resin layer 12b, the intermediate layer 11, etc. described below).
- the melting peak temperature of resin layer A is preferably 125°C or higher, more preferably about 130°C or higher, and even more preferably about 135°C or higher. From the same viewpoint, the melting peak temperature is, for example, 180°C or lower, preferably 175°C or lower, more preferably 170°C or lower, even more preferably about 165°C or lower, and even more preferably about 160°C or lower.
- Preferred ranges of the melting peak temperature include about 125 to 180°C, about 125 to 175°C, about 125 to 170°C, about 125 to 165°C, about 125 to 160°C, about 130 to 180°C, about 130 to 175°C, about 130 to 170°C, about 130 to 165°C, about 130 to 160°C, about 135 to 180°C, about 135 to 175°C, about 135 to 170°C, about 135 to 165°C, and about 135 to 160°C.
- the method for measuring the melting peak temperature is as follows.
- the melting peak temperature of each measurement sample is measured in accordance with the provisions of JIS K7121:2012 (Method of measuring transition temperature of plastics (JIS K7121:1987 Supplement 1)). The measurement is performed using a differential scanning calorimeter (DSC). The measurement sample is held at -50°C for 15 minutes, then heated from -50°C to 210°C at a heating rate of 10°C/min, the first melting peak temperature P (°C) is measured, and then held at 210°C for 10 minutes. Next, the temperature is lowered from 210°C to -50°C at a heating rate of 10°C/min and held for 15 minutes.
- DSC differential scanning calorimeter
- the temperature is raised from -50°C to 210°C at a heating rate of 10°C/min to measure the second melting peak temperature Q (°C).
- the flow rate of nitrogen gas is 50 ml/min.
- the total thickness of the adhesive film 1 for metal terminals corresponds to the thickness of resin layer A.
- the thickness of the resin layer A is preferably about 10 ⁇ m or more, more preferably about 15 ⁇ m or more, even more preferably about 20 ⁇ m or more, even more preferably about 30 ⁇ m or more, even more preferably about 40 ⁇ m or more, even more preferably about 50 ⁇ m or more, and is preferably about 120 ⁇ m or less, more preferably about 100 ⁇ m or less, even more preferably 80 ⁇ m or less.
- Preferred ranges of the thickness of the resin layer A include about 10 to 120 ⁇ m, about 10 to 100 ⁇ m, about 10 to 80 ⁇ m, about 15 to 120 ⁇ m, about 15 to 100 ⁇ m, about 15 to 80 ⁇ m, about 20 to 120 ⁇ m, about 20 to 100 ⁇ m, about 20 to 80 ⁇ m, about 30 to 120 ⁇ m, about 30 to 100 ⁇ m, about 30 to 80 ⁇ m, about 40 to 120 ⁇ m, about 40 to 100 ⁇ m, about 40 to 80 ⁇ m, about 50 to 120 ⁇ m, about 50 to 100 ⁇ m, and about 50 to 80 ⁇ m.
- the thickness of the resin layer A is preferably about 55 ⁇ m or more, more preferably about 60 ⁇ m or more, and is also preferably about 100 ⁇ m or less, more preferably about 90 ⁇ m or less, with preferred ranges including about 55 to 100 ⁇ m, about 55 to 90 ⁇ m, about 60 to 100 ⁇ m, and about 60 to 90 ⁇ m.
- the thickness of each resin layer A is the above-mentioned thickness.
- the adhesive film 1 for metal terminals of the present disclosure can be configured, for example as shown in FIG. 6, to have at least a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b laminated in this order.
- the first resin layer 12a is disposed on the metal terminal 2 side.
- the first resin layer 12a and the second resin layer 12b are located on the surfaces of both sides, respectively.
- the second resin layer 12b constitutes the surface on the side of the exterior material 3 for an electricity storage device, at least the second resin layer 12b is referred to as resin layer A.
- the first resin layer 12a is a layer made of resin.
- the first resin layer 12a may be formed of resin layer A, or may be formed of resin layer B different from resin layer A. Since the first resin layer 12a is disposed on the metal terminal 2 side, it preferably contains the acid-modified polyolefin described above, and is preferably formed of acid-modified polyolefin. In other words, the first resin layer 12a can be suitably formed of an acid-modified polyolefin film.
- the acid-modified polyolefin is as described for resin layer A.
- the intermediate layer 11 may be formed from a resin layer A, or may be formed from a resin layer B that is different from the resin layer A.
- resin layer B examples of the resin constituting the resin layer B include polyolefin resins, polyamide resins, polyester resins, epoxy resins, acrylic resins, fluororesins, silicone resins, phenol resins, polyetherimides, polyimides, polycarbonates, and mixtures or copolymers thereof, among which polyolefin resins are particularly preferred.
- polyolefin resins include polyolefins and acid-modified polyolefins.
- the first resin layer 12a preferably contains a polyolefin resin (i.e., has a polyolefin skeleton), preferably contains a polyolefin, and is more preferably a layer formed from a polyolefin.
- the first resin layer 12a preferably contains, among the polyolefin resins, a polyolefin or an acid-modified polyolefin, more preferably contains an acid-modified polyolefin, and is even more preferably a layer formed from an acid-modified polyolefin.
- the intermediate layer 11 preferably contains a polyolefin resin (i.e., has a polyolefin skeleton), preferably contains a polyolefin, and more preferably is a layer formed from a polyolefin.
- the polyolefin resin is preferably a polypropylene resin.
- the polyolefin is preferably polypropylene, and the acid-modified polyolefin is preferably acid-modified polypropylene.
- the resin layer B may be formed of one type of resin component alone, or may be formed of a blend polymer combining two or more types of resin components. From the viewpoint of film formability, it is preferable that the resin layer B is formed of a blend polymer combining two or more types of resin components. When using a blend polymer, it is preferable that the resin layer B has acid-modified polypropylene as the main component (a component of 50 mass% or more) and 50 mass% or less of other resins (preferably polyethylene from the viewpoint of improving flexibility).
- the resin layer B containing acid-modified polypropylene has acid-modified polypropylene as the main component (a component of 50 mass% or more) and 50 mass% or less of other resins (preferably polyethylene from the viewpoint of improving flexibility).
- the resin layer B contains acid-modified polypropylene alone as a resin.
- the polyester resin constituting the resin layer B is, for example, one that contains a polyester structure such as polyethylene terephthalate or polybutylene terephthalate.
- the polyester structure may further contain a polyether structure, and the polyether structure may have a polycondensation structure of at least one of polytetramethylene ether glycol and neopentyl glycol and terephthalic acid of a polybutylene terephthalate structure.
- the polyester structure may further contain another polyester structure, and the polyester structure may have a polycondensation structure of at least one selected from the group consisting of isophthalic acid, dodecanedioic acid, and sebacic acid and 1,4-butanediol of a polybutylene terephthalate structure.
- the melting peak temperature of resin layer B is preferably 125°C or higher, more preferably about 130°C or higher, and even more preferably about 135°C or higher.
- the melting peak temperature is, for example, 180°C or lower, preferably 175°C or lower, more preferably 170°C or lower, even more preferably about 165°C or lower, and even more preferably about 160°C or lower.
- Preferred ranges for the melting peak temperature include about 125 to 180°C, about 125 to 175°C, about 125 to 170°C, about 125 to 165°C, about 125 to 160°C, about 130 to 180°C, about 130 to 175°C, about 130 to 170°C, about 130 to 165°C, about 130 to 160°C, about 135 to 180°C, about 135 to 175°C, about 135 to 170°C, about 135 to 165°C, and about 135 to 160°C.
- the thickness of resin layer B is preferably about 10 ⁇ m or more, more preferably about 15 ⁇ m or more, even more preferably about 20 ⁇ m or more, even more preferably about 30 ⁇ m or more, even more preferably about 40 ⁇ m or more, even more preferably about 50 ⁇ m or more, even more preferably more than about 50 ⁇ m, even more preferably about 60 ⁇ m or more, and is preferably about 120 ⁇ m or less, more preferably about 100 ⁇ m or less, even more preferably 80 ⁇ m or less, even more preferably 50 ⁇ m or less.
- Preferred ranges of the thickness of the resin layer B are about 10 to 120 ⁇ m, about 10 to 100 ⁇ m, about 10 to 80 ⁇ m, about 10 to 50 ⁇ m, about 15 to 120 ⁇ m, about 15 to 100 ⁇ m, about 15 to 80 ⁇ m, about 15 to 50 ⁇ m, about 20 to 120 ⁇ m, about 20 to 100 ⁇ m, about 20 to 80 ⁇ m, about 20 to 50 ⁇ m, and about 30 to 120 ⁇ m.
- the thickness of the resin layer B is preferably about 10 ⁇ m or more, more preferably about 20 ⁇ m or more, and even more preferably about 30 ⁇ m or more.
- the thickness of the resin layer B is preferably about 50 ⁇ m or more, more preferably more than about 50 ⁇ m.
- the thickness of the resin layer B is preferably about 120 ⁇ m or less, more preferably about 110 ⁇ m or less, and even more preferably 100 ⁇ m or less.
- the thickness of the resin layer B is preferably about 50 ⁇ m or less, or about 30 ⁇ m or less.
- Preferred ranges for the thickness of the resin layer B include about 10 to 120 ⁇ m, about 10 to 110 ⁇ m, about 10 to 100 ⁇ m, about 10 to 50 ⁇ m, about 10 to 30 ⁇ m, about 20 to 120 ⁇ m, about 20 to 110 ⁇ m, about 20 to 100 ⁇ m, about 20 to 50 ⁇ m, about 20 to 30 ⁇ m, about 30 to 120 ⁇ m, about 30 to 110 ⁇ m, about 30 to 100 ⁇ m, about 30 to 50 ⁇ m, about 50 to 120 ⁇ m, about 50 to 110 ⁇ m, about 50 to 100 ⁇ m, more than 50 ⁇ m and up to about 120 ⁇ m, more than 50 ⁇ m and up to about 110 ⁇ m, and more than 50 ⁇ m and up to about 100 ⁇ m.
- resin layer B may contain known additives (such as the above-mentioned fillers and pigments) just like resin layer A.
- the types and amounts of fillers and pigments to be added are the same as those for resin layer A.
- the total thickness of the adhesive film 1 for metal terminals is, for example, about 50 ⁇ m or more, preferably about 80 ⁇ m or more, more preferably about 90 ⁇ m or more, and even more preferably about 100 ⁇ m or more.
- the total thickness of the adhesive film 1 for metal terminals of the present disclosure is about 500 ⁇ m or less, preferably about 300 ⁇ m or less, more preferably about 250 ⁇ m or less, even more preferably 200 ⁇ m or less, and even more preferably 180 ⁇ m or less.
- Preferred ranges of the total thickness of the adhesive film 1 for metal terminals of the present disclosure include about 50 to 500 ⁇ m, about 50 to 300 ⁇ m, about 50 to 250 ⁇ m, about 50 to 200 ⁇ m, about 50 to 180 ⁇ m, about 80 to 500 ⁇ m, about 80 to 300 ⁇ m, about 80 to 250 ⁇ m, about 80 to 200 ⁇ m, about 80 to 180 ⁇ m, about 90 to 500 ⁇ m, about 90 to 300 ⁇ m, about 90 to 250 ⁇ m, about 90 to 200 ⁇ m, about 90 to 180 ⁇ m, about 100 to 500 ⁇ m, about 100 to 300 ⁇ m, about 100 to 250 ⁇ m, about 100 to 200 ⁇ m, and about 100 to 180 ⁇ m.
- the total thickness is preferably about 60 to 100 ⁇ m, and when it is used in a relatively large power storage device for a power storage system or vehicle, the total thickness is preferably about 100 to 200 ⁇ m.
- the adhesive film 1 for metal terminals of the present disclosure has an adhesive strength (peel strength in a 25°C environment) with the heat-sealable resin layer of the exterior material, measured by the following method, of preferably about 80 N/15 mm or more, more preferably about 90 N/15 mm or more, and even more preferably about 100 N/15 mm or more, and the upper limit of the adhesive strength (in a 25°C environment) is usually about 140 N/15 mm or less, with preferred ranges being about 80 to 140 N/15 mm, about 90 to 140 N/15 mm, and about 100 to 140 N/15 mm.
- the adhesive film 1 for metal terminals of the present disclosure has an adhesive strength (peel strength in a 60°C environment) with the heat-sealable resin layer of the exterior material, measured by the following method, of preferably about 60 N/15 mm or more, more preferably about 70 N/15 mm or more, and even more preferably about 80 N/15 mm or more, and the upper limit of the adhesive strength (in a 60°C environment) is usually about 120 N/15 mm or less, with preferred ranges being about 60 to 120 N/15 mm, about 70 to 120 N/15 mm, and about 80 to 120 N/15 mm.
- peel strength in a 60°C environment measured by the following method, of preferably about 60 N/15 mm or more, more preferably about 70 N/15 mm or more, and even more preferably about 80 N/15 mm or more
- the upper limit of the adhesive strength (in a 60°C environment) is usually about 120 N/15 mm or less, with preferred ranges being about 60 to 120 N/15 mm, about 70 to 120 N/15 mm
- an exterior material for a power storage device (hereinafter, sometimes simply referred to as "exterior material") is prepared by the following procedure.
- a two-liquid urethane adhesive a polyol compound and an aromatic isocyanate compound
- the adhesive layer and a polyethylene terephthalate film are laminated on the nylon film to prepare a base layer.
- a two-liquid urethane adhesive (a polyol compound and an aromatic isocyanate compound) is applied on one surface of a barrier layer consisting of an aluminum alloy foil, and an adhesive layer (thickness 3 ⁇ m) is formed on the aluminum alloy foil.
- the adhesive layer and the substrate layer with the nylon film side as the adhesive surface are laminated on the aluminum alloy foil, and then aging treatment is performed to produce a substrate layer/adhesive layer/barrier layer laminate.
- an adhesive layer (40 ⁇ m thick, arranged on the metal layer side) made of maleic anhydride-modified polypropylene resin and a heat-sealable resin layer (40 ⁇ m crystalline lamella thickness, innermost layer) made of random polypropylene resin are co-extruded on the barrier layer of the laminate to laminate the adhesive layer/heat-sealable resin layer on the barrier layer, thereby obtaining an exterior material for a storage battery device in which the substrate layer, adhesive layer, barrier layer, adhesive layer, and heat-sealable resin layer are laminated in this order.
- the crystalline lamella thickness of the heat-sealable resin layer of the obtained exterior material for a storage battery device is 5.0 to 9.0 nm.
- a piece of aluminum foil (JIS H4160:1994 A8079H-O) with an MD of 40 mm, TD of 22.5 mm and thickness of 400 ⁇ m is prepared as the metal terminal 2.
- the adhesive film 1 is cut to a length of 45 mm and a width of 20 mm.
- the metal terminal is sandwiched between two adhesive films to obtain an adhesive film/metal terminal/adhesive film laminate.
- the MD and TD of the metal terminal are aligned with the length and width directions of the adhesive film, respectively, and the metal terminal and adhesive film are laminated so that their centers are aligned (see Figure 9(a)).
- the first resin layer of the adhesive film is also arranged on the metal terminal side.
- the laminate is sandwiched between two polytetrafluoroethylene films (PTFE films, thickness 100 ⁇ m), and heated under conditions of a temperature of 200 ° C., a surface pressure of 0.25 MPa, and 16 seconds (once), to heat-seal the first resin layer of the adhesive film to the metal terminal to produce a metal terminal with an adhesive film (see FIG. 9 (b)).
- PTFE films polytetrafluoroethylene films
- FIG. 9 (b) the metal terminal is sandwiched between the adhesive films, so that the periphery of the metal terminal is covered with the adhesive film, and a portion in which the two adhesive films are heat-sealed to each other is formed.
- the exterior material is cut to a size of TD 60 mm and MD 200 mm, and as shown in the schematic diagram of FIG. 10, the exterior material is placed facing each other with the heat-sealable resin layer of the exterior material facing inside, and the obtained laminate is sandwiched between the opposing heat-sealable resin layers (see FIG. 10 (a)).
- the exterior material is laminated so that the MD and TD correspond to the width direction and length direction of the laminate, respectively.
- a heat seal tester is used to perform heat sealing (see the shaded area S in FIG. 10(b)) at a width of 7 mm (7 mm in the y-axis direction in FIG.
- the adhesive film for metal terminals of the present disclosure preferably has fine irregularities on at least one surface of the outermost layer. This can further improve adhesion to the heat-sealable resin layer 35 of the exterior material for the power storage device or to the metal terminal.
- Methods for forming fine irregularities on the surface of the outermost layer of the adhesive film for metal terminals include a method of adding additives such as fine particles to the outermost layer, and a method of applying a cooling roll having an irregular surface to the outermost layer to form the surface.
- the ten-point average roughness of the surface of the outermost layer is preferably about 0.1 ⁇ m or more, more preferably about 0.2 ⁇ m or more, and is also preferably about 35 ⁇ m or less, more preferably about 10 ⁇ m or less, and preferred ranges include about 0.1 to 35 ⁇ m, about 0.1 to 10 ⁇ m, about 0.2 to 35 ⁇ m, and about 0.2 to 10 ⁇ m.
- the ten-point average roughness is a value measured by a method conforming to the provisions of JIS B0601:1994.
- the adhesive film 1 for metal terminals of the present disclosure is preferably formed from a polyolefin resin.
- the resin components contained in the adhesive film 1 for metal terminals of the present disclosure are preferably only acid-modified polyolefins, or only acid-modified polyolefins and polyolefins.
- the preferred acid-modified polyolefins and polyolefins are as described for resin layer A and resin layer B.
- the adhesive film 1 for metal terminals of the present disclosure is preferably composed of a laminate having a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b in this order.
- a preferred embodiment of the adhesive film 1 for metal terminals of the present disclosure will be described in detail using an example in which the adhesive film 1 for metal terminals of the present disclosure is composed of a laminate having at least a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b in this order, and the second resin layer 12b is resin layer A.
- the adhesive film 1 for metal terminals of the present disclosure When the adhesive film 1 for metal terminals of the present disclosure is placed between the metal terminal 2 of the electricity storage device 10 and the exterior material 3 for the electricity storage device, the surface of the metal terminal 2 made of metal and the heat-sealable resin layer 35 (a layer formed of a heat-sealable resin such as polyolefin) of the exterior material 3 for the electricity storage device are bonded via the adhesive film 1 for metal terminals.
- the first resin layer 12a of the adhesive film 1 for metal terminals is placed on the metal terminal 2 side, and the second resin layer 12b is placed on the exterior material 3 for the electricity storage device, with the first resin layer 12a in close contact with the metal terminal 2 and the second resin layer 12b in close contact with the heat-sealable resin layer 35 of the exterior material 3 for the electricity storage device.
- the first resin layer 12a may be a single layer or a multi-layer structure (multi-layer).
- the second resin layer 12b may be a single layer or a multi-layer structure (multi-layer).
- the adhesive film 1 for metal terminal comprises a first resin layer 12a on one side of an intermediate layer 11, and a second resin layer 12b on the other side.
- the first resin layer 12a is disposed on the metal terminal 2 side.
- the second resin layer 12b is disposed on the exterior material 3 for an electrical storage device.
- the first resin layer 12a and the second resin layer 12b are located on the surfaces of both sides, respectively.
- the second resin layer 12b is formed from the aforementioned resin layer A.
- the first resin layer 12a may be formed from the aforementioned resin layer A or may be formed from the aforementioned resin layer B.
- the first resin layer 12a and the second resin layer 12b can each be formed, for example, from a resin film.
- a preformed resin film may be used as the first resin layer 12a and the second resin layer 12b, respectively.
- the resins forming the first resin layer 12a and the second resin layer 12b may each be formed into a film on the surface of the intermediate layer 11 or the like by extrusion molding or coating, and used as the first resin layer 12a and the second resin layer 12b formed from the resin film.
- the first resin layer 12a arranged on the metal terminal 2 side preferably contains an acid-modified polyolefin as a main component, and even more preferably contains an acid-modified polypropylene as a main component.
- the main component means that the content of the resin components contained in the first resin layer 12a is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more.
- the first resin layer 12a containing acid-modified polypropylene as a main component means that the content of acid-modified polypropylene among the resin components contained in the first resin layer 12a is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more.
- the second resin layer 12b preferably contains a polyolefin-based resin (i.e., has a polyolefin skeleton), preferably contains a polyolefin, and is more preferably a layer formed of a polyolefin.
- the second resin layer 12b preferably contains, among the polyolefin-based resins, a polyolefin or an acid-modified polyolefin, more preferably contains a polyolefin (polyolefin that is not acid-modified), and is even more preferably a layer formed of a polyolefin (polyolefin that is not acid-modified).
- the polyolefin-based resin is preferably a polypropylene-based resin.
- the polyolefin is preferably polypropylene, and the acid-modified polyolefin is preferably polypropylene.
- the second resin layer 12b (resin layer A) arranged on the side of the exterior material 3 for the electric storage device more preferably contains polyolefin as a main component, and even more preferably contains polypropylene as a main component.
- the main component means that the content of the resin components contained in the second resin layer 12b is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, even more preferably 99% by mass or more.
- the second resin layer 12b containing polypropylene as a main component means that the content of polypropylene among the resin components contained in the second resin layer 12b is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, even more preferably 99% by mass or more.
- the melting peak temperature of the second resin layer 12b is preferably 110°C or higher, more preferably about 120°C or higher, and even more preferably about 130°C or higher. From a similar perspective, the melting peak temperature is, for example, 200°C or lower, preferably 190°C or lower, more preferably 180°C or lower, even more preferably about 170°C or lower, and even more preferably about 160°C or lower.
- Preferred ranges for the melting peak temperature include about 110 to 200°C, about 110 to 190°C, about 110 to 180°C, about 110 to 170°C, about 110 to 160°C, about 120 to 200°C, about 120 to 190°C, about 120 to 180°C, about 120 to 170°C, about 120 to 160°C, about 130 to 200°C, about 130 to 190°C, about 130 to 180°C, about 130 to 170°C, and about 130 to 160°C.
- the thickness of the first resin layer 12a is preferably at least about 10 ⁇ m, more preferably at least about 15 ⁇ m, even more preferably at least about 20 ⁇ m, and is preferably no more than about 120 ⁇ m, more preferably no more than about 100 ⁇ m, even more preferably no more than 80 ⁇ m.
- Preferred ranges for the thickness of the first resin layer 12a include about 10 to 120 ⁇ m, about 10 to 100 ⁇ m, about 10 to 80 ⁇ m, about 15 to 120 ⁇ m, about 15 to 100 ⁇ m, about 15 to 80 ⁇ m, about 20 to 120 ⁇ m, about 20 to 100 ⁇ m, and about 20 to 80 ⁇ m.
- the thickness of the second resin layer 12b is preferably at least about 10 ⁇ m, more preferably at least about 15 ⁇ m, and even more preferably at least about 20 ⁇ m, and is preferably no more than about 120 ⁇ m, more preferably no more than about 100 ⁇ m, and even more preferably no more than 80 ⁇ m.
- Preferred ranges for the thickness of the second resin layer 12b include about 10 to 120 ⁇ m, about 10 to 100 ⁇ m, about 10 to 80 ⁇ m, about 15 to 120 ⁇ m, about 15 to 100 ⁇ m, about 15 to 80 ⁇ m, about 20 to 120 ⁇ m, about 20 to 100 ⁇ m, and about 20 to 80 ⁇ m.
- a colorant may be blended into at least one of the first resin layer 12a and the second resin layer 12b.
- Specific examples of colorants include those exemplified for the intermediate layer 11 described below.
- the intermediate layer 11 is a layer that functions as a support for the adhesive film for metal terminal 1 .
- the intermediate layer 11 may be formed from the aforementioned resin layer A, or may be formed from the aforementioned resin layer B.
- the intermediate layer 11 can be formed, for example, from a resin film.
- a pre-formed resin film may be used as the intermediate layer 11 when the intermediate layer 11 is laminated with the first resin layer 12a or the like to manufacture the adhesive film for metal terminal 1 of the present disclosure.
- the resin forming the intermediate layer 11 may be formed into a film on the surface of the first resin layer 12a or the like by extrusion molding, coating, or the like, to form the intermediate layer 11 from a resin film.
- the material forming the intermediate layer 11 is not particularly limited.
- materials forming the intermediate layer 11 include polyolefin resins, polyamide resins, polyester resins, epoxy resins, acrylic resins, fluororesins, silicone resins, phenolic resins, polyetherimides, polyimides, polycarbonates, and mixtures and copolymers thereof.
- polyolefin resins are particularly preferred.
- the material forming the intermediate layer 11 is preferably a resin containing a polyolefin skeleton, such as polyolefin or acid-modified polyolefin. Whether the resin constituting the intermediate layer 11 contains a polyolefin skeleton can be analyzed, for example, by infrared spectroscopy, gas chromatography mass spectrometry, or the like.
- the intermediate layer 11 preferably contains a polyolefin resin, more preferably contains a polyolefin, and more preferably is a layer formed of a polyolefin.
- the layer formed of a polyolefin may be a stretched polyolefin film or an unstretched polyolefin film, but is preferably an unstretched polyolefin film.
- polyolefin examples include polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylene such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers.
- polyethylene and polypropylene are preferred, and polypropylene is more preferred.
- the intermediate layer 11 preferably contains homopolypropylene, more preferably is formed of homopolypropylene, and even more preferably is an unstretched homopolypropylene film.
- polyamides include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and copolymers of nylon 6 and nylon 66; hexamethylenediamine-isophthalic acid-terephthalic acid copolymer polyamides such as nylon 6I, nylon 6T, nylon 6IT, and nylon 6I6T (I represents isophthalic acid and T represents terephthalic acid) which contain structural units derived from terephthalic acid and/or isophthalic acid, and aromatic polyamides such as polymetaxylylene adipamide (MXD6); alicyclic polyamides such as polyaminomethylcyclohexyl adipamide (PACM6); polyamides copolymerized with lactam components or isocyanate components such as 4,4'-diphenylmethane diisocyanate; polyesteramide copolymers and polyetheresteramide copolymers which are copolymers of copolymerized polyamides with polyesters
- polyesters include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, copolymer polyesters whose repeating units are mainly ethylene terephthalate, and copolymer polyesters whose repeating units are mainly butylene terephthalate.
- copolymer polyesters whose repeating units are mainly ethylene terephthalate include copolymer polyesters in which ethylene terephthalate is the main repeating unit and is polymerized with ethylene isophthalate (hereinafter abbreviated as polyethylene (terephthalate/isophthalate)), polyethylene (terephthalate/isophthalate), polyethylene (terephthalate/adipate), polyethylene (terephthalate/sodium sulfoisophthalate), polyethylene (terephthalate/sodium isophthalate), polyethylene (terephthalate/phenyl-dicarboxylate), and polyethylene (terephthalate/decanedicarboxylate).
- polyethylene (terephthalate/isophthalate) polyethylene (terephthalate/isophthalate)
- polyethylene (terephthalate/isophthalate) polyethylene (terephthalate/isophthalate)
- polyethylene (terephthalate/adipate) polyethylene (terephthalate/
- copolymer polyesters containing butylene terephthalate as the main repeating unit include copolymer polyesters in which butylene terephthalate is the main repeating unit and is polymerized with butylene isophthalate (hereinafter abbreviated as polybutylene (terephthalate/isophthalate)), polybutylene (terephthalate/adipate), polybutylene (terephthalate/sebacate), polybutylene (terephthalate/decanedicarboxylate), polybutylene naphthalate, etc. These polyesters may be used alone or in combination of two or more.
- the intermediate layer 11 may also be formed of a nonwoven fabric made of the above-mentioned resin.
- the intermediate layer 11 is a nonwoven fabric, it is preferable that the intermediate layer 11 is composed of the above-mentioned polyolefin resin, polyamide resin, polyester resin, etc.
- the melting peak temperature of the intermediate layer 11 is preferably 120°C or higher, more preferably about 130°C or higher, and even more preferably about 140°C or higher. From a similar perspective, the melting peak temperature is, for example, 210°C or lower, preferably 200°C or lower, more preferably 190°C or lower, even more preferably about 180°C or lower, and even more preferably about 170°C or lower.
- Preferred ranges for the melting peak temperature include about 120 to 210°C, about 120 to 200°C, about 120 to 190°C, about 120 to 180°C, about 120 to 170°C, about 130 to 210°C, about 130 to 200°C, about 130 to 190°C, about 130 to 180°C, about 130 to 170°C, about 140 to 210°C, about 140 to 200°C, about 140 to 190°C, about 140 to 180°C, and about 140 to 170°C.
- the intermediate layer 11 may be a single layer or a multi-layer structure (multi-layer).
- the intermediate layer 11 can be a layer containing the colorant.
- the light transmittance can be adjusted by selecting a resin with low transparency. If the intermediate layer 11 is a film, a colored film or a film with low transparency can be used. If the intermediate layer 11 is a nonwoven fabric, a nonwoven fabric using fibers or a binder containing a colorant, or a nonwoven fabric with low transparency can be used.
- the colorant is not particularly limited, and a colorant capable of coloring the intermediate layer 11 can be suitably used.
- colorants include pigments.
- Various inorganic or organic pigments can be used as the pigment.
- pigments include the carbon (carbon, graphite), silica, titanium oxide, iron oxide, zinc oxide, magnesium oxide, and calcium oxide exemplified as the filler described above, as well as inorganic oxides such as titanium nitride, zirconia black, copper oxide, cobalt oxide, and barium sulfate, and organic pigments such as quinacridone pigments, polyazo pigments, and isoindolinone pigments.
- Carbon (carbon, graphite) is a material that is generally used inside an electricity storage device, and there is no risk of it dissolving in the electrolyte. In addition, it has a large coloring effect, and a sufficient coloring effect can be obtained with an amount added that does not inhibit adhesion, and it does not melt with heat, and the apparent melt viscosity of the added resin can be increased. Furthermore, it is possible to prevent the pressurized portion from becoming thin during heat fusion (heat sealing), thereby providing excellent sealing between the exterior material for the electricity storage device and the metal terminal.
- the color of the colorant is preferably black, gray, or white.
- the surface of the intermediate layer 11 may be subjected to a known adhesion enhancing method such as corona discharge treatment, ozone treatment, or plasma treatment, if necessary.
- the thickness of the intermediate layer 11 is preferably at least about 20 ⁇ m, more preferably at least about 30 ⁇ m, and even more preferably at least about 40 ⁇ m, and is preferably at most about 120 ⁇ m, more preferably at most about 110 ⁇ m, and even more preferably at most 100 ⁇ m.
- Preferred ranges for the thickness of the intermediate layer 11 include about 20 to 120 ⁇ m, about 20 to 110 ⁇ m, about 20 to 100 ⁇ m, about 30 to 120 ⁇ m, about 30 to 110 ⁇ m, about 30 to 100 ⁇ m, about 40 to 120 ⁇ m, about 40 to 110 ⁇ m, and about 40 to 100 ⁇ m.
- the ratio of the thickness of the intermediate layer 11 to the total thickness of the first resin layer 12a and the second resin layer 12b is preferably about 0.3 or more, more preferably about 0.4 or more, and also preferably about 1.0 or less, more preferably about 0.8 or less, with preferred ranges being about 0.3 to 1.0, about 0.3 to 0.8, about 0.4 to 1.0, and about 0.4 to 0.8.
- the ratio is preferably about 0.55 or more, more preferably about 0.60 or more, and also preferably about 1.0 or less, more preferably about 0.9 or less, with preferred ranges being about 0.55 to 1.0, about 0.55 to 0.9, about 0.60 to 1.0, and about 0.60 to 0.9.
- the ratio of the total thickness of the first resin layer 12a and the second resin layer 12b is preferably about 30 to 80%, and more preferably about 50 to 70%.
- the adhesive film 1 for metal terminals of the present disclosure can be manufactured, for example, by laminating a first resin layer 12a and a second resin layer 12b on both surfaces of an intermediate layer 11.
- the intermediate layer 11 can be laminated with the first resin layer 12a and the second resin layer 12b by a known method such as an extrusion lamination method, a T-die method, an inflation method, or a thermal lamination method.
- the method of interposing the adhesive film 1 for metal terminals between the metal terminal 2 and the exterior material 3 for the electricity storage device is not particularly limited, and for example, as shown in Figures 1 to 3, the adhesive film 1 for metal terminals may be wrapped around the metal terminal 2 in the portion where the metal terminal 2 is sandwiched by the exterior material 3 for the electricity storage device.
- the adhesive film 1 for metal terminals may be arranged on both sides of the metal terminal 2 so as to cross the two metal terminals 2 in the portion where the metal terminal 2 is sandwiched by the exterior material 3 for the electricity storage device.
- the adhesion promoter layer 13 is a layer that is provided as necessary for the purpose of firmly adhering the intermediate layer 11 to the first resin layer 12a, and between the intermediate layer 11 and the second resin layer 12b (see FIG. 7).
- the adhesion promoter layer 13 may be provided on only one side between the intermediate layer 11 and the first resin layer 12a and between the intermediate layer 11 and the second resin layer 12b, or on both sides.
- the adhesion promoter layer 13 can be formed using known adhesion promoters such as isocyanate-based, polyethyleneimine-based, polyester-based, polyurethane-based, polybutadiene-based, etc. From the viewpoint of obtaining strong adhesion strength, it is preferable that it is formed using an isocyanate-based adhesion promoter.
- an isocyanate-based adhesion promoter one consisting of an isocyanate component selected from triisocyanate monomer and polymeric MDI has excellent laminate strength and suffers little deterioration in laminate strength at high temperatures.
- an adhesion promoter made of triphenylmethane-4,4',4"-triisocyanate, which is a triisocyanate monomer, or polymethylene polyphenyl polyisocyanate, which is a polymeric MDI (NCO content of about 30%, viscosity of 200 to 700 mPa ⁇ s). It is also preferable to form the adhesive using triisocyanate monomer tris(p-isocyanatephenyl)thiophosphate, or a two-component curing adhesion promoter that uses a polyethyleneimine system as the main agent and polycarbodiimide as the crosslinking agent.
- the adhesion promoter layer 13 can be formed by coating and drying using a known coating method such as bar coating, roll coating, gravure coating, etc.
- the amount of the adhesion promoter to be applied is about 20 to 100 mg/m 2 , preferably about 40 to 60 mg/m 2 , in the case of an adhesion promoter made of triisocyanate, about 40 to 150 mg/m 2 , preferably about 60 to 100 mg/m 2 , in the case of an adhesion promoter made of polymeric MDI, and about 5 to 50 mg/m 2 , preferably about 10 to 30 mg/m 2 , in the case of a two-liquid curing type adhesion promoter with a polyethyleneimine system as the main agent and a polycarbodiimide as the crosslinking agent.
- the triisocyanate monomer is a monomer having three isocyanate groups in one molecule
- the polymeric MDI is a mixture of MDI and MDI oligomers polymerized from MDI, and is represented
- first resin layer 12a and the intermediate layer 11 are in contact with each other, and that the second resin layer 12b and the intermediate layer 11 are in contact with each other.
- preferred laminated structures of the adhesive film 1 for metal terminals of the present disclosure include a three-layer structure in which a first resin layer formed from acid-modified polypropylene/a substrate formed from polypropylene/a second resin layer formed from acid-modified polypropylene are laminated in this order; and a three-layer structure in which a first resin layer formed from acid-modified polypropylene/a substrate formed from polypropylene/a second resin layer formed from polypropylene are laminated in this order.
- the latter three-layer structure is particularly preferred in terms of adhesion between the heat-sealable resin layer 35 and the second resin layer 12b of the exterior material 3 for electrical storage devices.
- the adhesive film 1 for metal terminals of the present disclosure is used by being interposed between a metal terminal 2 and an exterior material 3 for an electricity storage device.
- the metal terminal 2 (tab) is a conductive member electrically connected to an electrode (positive electrode or negative electrode) of an electricity storage device element 4, and is made of a metal material.
- the metal material constituting the metal terminal 2 is not particularly limited, and examples thereof include aluminum, nickel, copper, and the like.
- the metal terminal 2 connected to the positive electrode of a lithium ion electricity storage device is usually made of aluminum, etc.
- the metal terminal 2 connected to the negative electrode of a lithium ion electricity storage device is usually made of copper, nickel, etc.
- the surface of the metal terminal 2 is preferably subjected to a chemical conversion treatment in order to enhance resistance to electrolyte.
- a chemical conversion treatment include known methods for forming a corrosion-resistant film using phosphates, chromates, fluorides, triazine thiol compounds, etc.
- a phosphate chromate treatment using a compound consisting of three components: phenolic resin, chromium (III) fluoride compound, and phosphoric acid is preferable.
- the size of the metal terminal 2 may be set appropriately depending on the size of the electricity storage device to be used.
- the thickness of the metal terminal 2 is preferably about 50 to 1000 ⁇ m, more preferably about 70 to 800 ⁇ m.
- the length of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm.
- the width of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm.
- the exterior material 3 for an electric storage device may have a laminated structure including at least a base material layer 31, a barrier layer 33, and a heat-sealable resin layer 35 in this order.
- FIG. 8 shows an example of a cross-sectional structure of the exterior material 3 for an electric storage device, in which the base material layer 31, an adhesive layer 32 provided as needed, a barrier layer 33, an adhesive layer 34 provided as needed, and a heat-sealable resin layer 35 are laminated in this order.
- the base material layer 31 is the outer layer
- the heat-sealable resin layer 35 is the innermost layer.
- FIGS. 1 to 3 show the electric storage device 10 in the case where an embossed type exterior material 3 for an electric storage device formed by embossing or the like is used, but the exterior material 3 for an electric storage device may be an unformed pouch type.
- the pouch type includes three-sided seal, four-sided seal, pillow type, etc., and any type may be used.
- the thickness of the laminate constituting the exterior material 3 for the electric storage device is not particularly limited, but from the viewpoint of cost reduction, energy density improvement, etc., the upper limit is, for example, about 190 ⁇ m or less, preferably about 180 ⁇ m or less, about 160 ⁇ m or less, about 155 ⁇ m or less, about 140 ⁇ m or less, about 130 ⁇ m or less, and about 120 ⁇ m or less. From the viewpoint of maintaining the function of the exterior material 3 for the electric storage device to protect the electric storage device element 4, the lower limit is preferably about 35 ⁇ m or more, about 45 ⁇ m or more, about 60 ⁇ m or more, and about 80 ⁇ m or more.
- Preferred ranges are, for example, about 35 to 190 ⁇ m, about 35 to 180 ⁇ m, and about 35 to 160 ⁇ m. degree, about 35 to 155 ⁇ m, about 35 to 140 ⁇ m, about 35 to 130 ⁇ m, about 35 to 120 ⁇ m, about 45 to 190 ⁇ m, about 45 to 180 ⁇ m, 45 ⁇ 160 ⁇ m, 45-155 ⁇ m, 45-140 ⁇ m, 45-130 ⁇ m, 45-120 ⁇ m, 60-190 ⁇ m, 60-180 ⁇ m
- Examples include about 60 to 160 ⁇ m, about 60 to 155 ⁇ m, about 60 to 140 ⁇ m, about 60 to 130 ⁇ m, about 60 to 120 ⁇ m, about 80 to 190 ⁇ m, about 80 to 180 ⁇ m, about 80 to 160 ⁇ m, about 80 to 155 ⁇ m, about 80 to 140 ⁇ m, about 80 to 130 ⁇ m, and about 80 to 120 ⁇ m.
- the base material layer 31 is a layer that functions as a base material of the electrical storage device packaging material, and is a layer that forms the outermost layer side.
- the material forming the base layer 31 is not particularly limited, as long as it has insulating properties.
- materials forming the base layer 31 include polyester, polyamide, epoxy, acrylic resin, fluororesin, polyurethane, silicone resin, phenol, polyetherimide, polyimide, and mixtures and copolymers thereof.
- Polyesters such as polyethylene terephthalate and polybutylene terephthalate have the advantage of being highly resistant to electrolyte and being less susceptible to whitening due to adhesion of electrolyte, and are therefore preferably used as materials for forming the base layer 31.
- polyamide film has excellent stretchability and can prevent whitening due to resin cracking of the base layer 31 during molding, and is therefore preferably used as materials for forming the base layer 31.
- the substrate layer 31 may be formed of a uniaxially or biaxially stretched resin film, or may be formed of an unstretched resin film. Among them, uniaxially or biaxially stretched resin films, especially biaxially stretched resin films, are preferably used as the substrate layer 31 because their heat resistance is improved by oriented crystallization.
- the resin film forming the base layer 31 is preferably nylon or polyester, and more preferably biaxially oriented nylon or biaxially oriented polyester.
- the base layer 31 can be made by laminating resin films of different materials in order to improve pinhole resistance and insulation when used as a package for an electricity storage device.
- resin films of different materials include a multi-layer structure in which a polyester film is laminated with a nylon film, or a multi-layer structure in which biaxially oriented polyester is laminated with a biaxially oriented nylon.
- the resin films may be bonded via an adhesive, or may be laminated directly without an adhesive.
- bonding without an adhesive examples include a method of bonding in a hot melt state, such as co-extrusion, sand lamination, or thermal lamination.
- the base layer 31 may be made low-friction to improve formability.
- the base layer 31 low-friction there are no particular limitations on the coefficient of friction of its surface, but an example of this is 1.0 or less.
- Examples of ways to make the base layer 31 low-friction include matte treatment, forming a thin layer of a slip agent, and combinations of these.
- the thickness of the base layer 31 is, for example, about 10 to 50 ⁇ m, and preferably about 15 to 30 ⁇ m.
- the adhesive layer 32 is a layer that is disposed on the base material layer 31 as necessary in order to impart adhesion to the base material layer 31. That is, the adhesive layer 32 is provided between the base material layer 31 and the barrier layer 33.
- the adhesive layer 32 is formed from an adhesive capable of bonding the base layer 31 and the barrier layer 33.
- the adhesive used to form the adhesive layer 32 may be a two-component curing adhesive or a one-component curing adhesive.
- the resin component of the adhesive that can be used to form the adhesive layer 32 is preferably a polyurethane-based two-component curing adhesive; polyamide, polyester, or a blend resin of these with modified polyolefin, from the viewpoint of excellent ductility, durability under high humidity conditions, yellowing prevention, and thermal degradation prevention during heat sealing, and effectively suppressing the decrease in laminate strength between the base layer 31 and the barrier layer 33 and preventing the occurrence of delamination.
- the adhesive layer 32 may be multi-layered with different adhesive components.
- the adhesive layer 32 is multi-layered with different adhesive components, it is preferable to select a resin with excellent adhesion to the base layer 31 as the adhesive component arranged on the base layer 31 side, and an adhesive component with excellent adhesion to the barrier layer 33 as the adhesive component arranged on the barrier layer 33 side, from the viewpoint of improving the laminate strength between the base layer 31 and the barrier layer 33.
- the adhesive component arranged on the barrier layer 33 side is preferably an acid-modified polyolefin, a metal-modified polyolefin, a mixed resin of polyester and acid-modified polyolefin, a resin containing a copolymerized polyester, etc.
- the thickness of the adhesive layer 32 is, for example, about 2 to 50 ⁇ m, and preferably about 3 to 25 ⁇ m.
- the barrier layer 33 is a layer that has a function of preventing water vapor, oxygen, light, and the like from penetrating into the electrical storage device in addition to improving the strength of the electrical storage device exterior material.
- the barrier layer 33 is preferably a metal layer, that is, a layer formed of a metal. Specific examples of the metal constituting the barrier layer 33 include aluminum, stainless steel, and titanium, and preferably aluminum.
- the barrier layer 33 can be formed, for example, of a metal foil, a metal vapor deposition film, an inorganic oxide vapor deposition film, a carbon-containing inorganic oxide vapor deposition film, or a film provided with these vapor deposition films, and is preferably formed of a metal foil, and more preferably formed of an aluminum foil.
- the barrier layer is more preferably formed from a soft aluminum foil such as annealed aluminum (JIS H4160:1994 A8021H-O, JIS H4160:1994 A8079H-O, JIS H4000:2014 A8021P-O, JIS H4000:2014 A8079P-O).
- a soft aluminum foil such as annealed aluminum
- the thickness of the barrier layer 33 is preferably about 10 to 200 ⁇ m, more preferably about 20 to 100 ⁇ m, about 20 to 45 ⁇ m, about 45 to 65 ⁇ m, or about 65 to 85 ⁇ m, from the viewpoint of making the exterior material for the power storage device thinner while making it difficult for pinholes to occur during molding.
- barrier layer 33 it is preferable that at least one surface, and preferably both surfaces, of the barrier layer 33 are chemically treated to stabilize adhesion and prevent dissolution and corrosion.
- chemical treatment refers to a process for forming a corrosion-resistant film on the surface of the barrier layer.
- the adhesive layer 34 is a layer that is provided, if necessary, between the barrier layer 33 and the heat-sealable resin layer 35 in order to firmly bond the heat-sealable resin layer 35 .
- the adhesive layer 34 is formed from an adhesive capable of bonding the barrier layer 33 and the heat-sealable resin layer 35.
- the composition of the adhesive used to form the adhesive layer is not particularly limited, but examples include a resin composition containing an acid-modified polyolefin. Examples of acid-modified polyolefins include the same ones exemplified for the first resin layer 12a and the second resin layer 12b.
- the thickness of the adhesive layer 34 is, for example, about 1 to 40 ⁇ m, and preferably about 2 to 30 ⁇ m.
- the heat-sealable resin layer 35 corresponds to the innermost layer, and is a layer in which the heat-sealable resin layers are heat-sealed to each other to seal the electricity storage device elements when the electricity storage device is assembled.
- the heat-sealable resin layer 35 is disposed on the outermost surface on the electricity storage device element side.
- the resin components used in the heat-sealable resin layer 35 are not particularly limited, as long as they are heat-sealable, but examples include polyolefins and cyclic polyolefins.
- polystyrene resin examples include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers.
- polyethylene and polypropylene are preferred.
- the cyclic polyolefin is a copolymer of an olefin and a cyclic monomer
- examples of the olefins constituting the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene.
- examples of the cyclic monomers constituting the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
- cyclic alkenes are preferred, and norbornene is more preferred.
- Styrene is also an example of a constituting monomer.
- crystalline or amorphous polyolefins preferred are crystalline or amorphous polyolefins, cyclic polyolefins, and blended polymers thereof; more preferred are polyethylene, polypropylene, copolymers of ethylene and norbornene, and blended polymers of two or more of these.
- the heat-sealable resin layer 35 may be formed from one type of resin component alone, or may be formed from a blend polymer of two or more types of resin components. Furthermore, the heat-sealable resin layer 35 may be formed from only one layer, or may be formed from two or more layers of the same or different resin components. It is particularly preferable that the second resin layer 12b and the heat-sealable resin layer 35 are made of the same resin, as this improves the adhesion between these layers.
- the crystalline lamellar thickness of the heat-sealable resin layer 35 is preferably in the range of 5.0 to 9.0 nm.
- the crystalline lamellar thickness is measured in the same manner as the measurement of the crystalline lamellar thickness B described above, using the heat-sealable resin layer 35 as the measurement sample.
- the thickness of the heat-sealable resin layer 35 is not particularly limited, but may be about 2 to 2000 ⁇ m, preferably about 5 to 1000 ⁇ m, and more preferably about 10 to 500 ⁇ m.
- the thickness of the heat-sealable resin layer 35 may be, for example, about 100 ⁇ m or less, preferably about 85 ⁇ m or less, and more preferably about 15 to 85 ⁇ m.
- the thickness of the heat-sealable resin layer 35 is preferably about 85 ⁇ m or less, and more preferably about 15 to 45 ⁇ m.
- the thickness of the heat-sealable resin layer 35 is preferably about 20 ⁇ m or more, and more preferably about 35 to 85 ⁇ m.
- the exterior material for an electricity storage device of the present disclosure can also be in the form of a kit including the exterior material for an electricity storage device for use in an electricity storage device and the adhesive film for metal terminals of the present disclosure.
- the electricity storage device to which the present disclosure is applied includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude outside the exterior material for an electricity storage device.
- the kit of the present disclosure is used such that the adhesive film for metal terminals of the present disclosure is interposed between the metal terminals and the exterior material for an electricity storage device.
- the electricity storage device 10 of the present disclosure comprises at least an electricity storage device element 4 having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device 3 that seals the electricity storage device element 4, and a metal terminal 2 that is electrically connected to each of the positive electrode and the negative electrode and protrudes to the outside of the exterior material for an electricity storage device 3.
- the electricity storage device 10 of the present disclosure is characterized in that the adhesive film for a metal terminal 1 of the present disclosure is interposed between the metal terminal 2 and the exterior material for an electricity storage device 3. That is, the electricity storage device 10 of the present disclosure can be manufactured by a method including a step of interposing the adhesive film for a metal terminal 1 of the present disclosure between the metal terminal 2 and the exterior material for an electricity storage device 3.
- an electric storage device element 4 having at least a positive electrode, a negative electrode, and an electrolyte is covered with an exterior material 3 for an electric storage device by interposing an adhesive film 1 for metal terminals of the present disclosure between the metal terminals 2 and a heat-sealable resin layer 35 in a state in which the metal terminals 2 connected to the positive and negative electrodes are protruding outward, and the electric storage device element 4 is covered so that a flange portion (a region where the heat-sealable resin layers 35 contact each other, the peripheral portion 3a of the exterior material 3 for an electric storage device) of the exterior material 3 for an electric storage device is formed, and the heat-sealable resin layers 35 of the flange portion are heat-sealed to seal them, thereby providing an electric storage device 10 using the exterior material 3 for an electric storage device.
- the exterior material 3 for an electric storage device When the exterior material 3 for an electric storage device is used to house the electric storage device element 4, the exterior material 3 for an electric storage device is used so that the heat-sealable resin layer 35 of the exterior material 3 for an electric storage device is on the inside (the surface in contact with the electric storage device element 4).
- the power storage device element may be sealed by a lid in addition to the exterior material for the power storage device. That is, the exterior material for the power storage device and the lid constitute an exterior body (exterior body for the power storage device) that seals the power storage device element.
- the power storage device element may be housed inside the exterior material for the power storage device that is configured in a cylindrical shape, and the opening may be closed by the lid.
- the power storage device element connected to the lid may be housed inside the exterior material for the power storage device that is configured in a cylindrical shape so that an opening is formed, and the opening may be closed by the lid.
- the lid and the exterior material for the power storage device are preferably joined by any means. From the viewpoint of reducing the dead space between the power storage device element and the exterior material for the power storage device in order to improve the volumetric energy density of the power storage device, the exterior material for the power storage device is preferably wrapped around the power storage device element and the lid.
- the lid body can be formed, for example, from a resin molded product, a metal molded product, an exterior material for an electricity storage device, or a combination of these.
- the lid body when the lid body is expressed as a resin molded product, this does not include an embodiment in which the lid body is composed only of a film as defined by JIS K6900-1994 [Plastics terminology].
- the lid body when the lid body is a metal molded product, the lid body also functions as a metal terminal, so the metal terminal can be omitted.
- the lid body may be composed of a resin material and a conductive material.
- the exterior material for an electric storage device of the present disclosure can be suitably used for an electric storage device such as a battery (including a condenser, a capacitor, etc.).
- the exterior material for an electric storage device of the present disclosure may be used for either a primary battery or a secondary battery, but is preferably used for a secondary battery.
- the type of secondary battery to which the exterior material for an electric storage device of the present disclosure is applied is not particularly limited, and examples thereof include lithium ion batteries, lithium ion polymer batteries, all-solid batteries, semi-solid batteries, quasi-solid batteries, polymer batteries, all-resin batteries, lead-acid batteries, nickel-hydrogen batteries, nickel-cadmium batteries, nickel-iron batteries, nickel-zinc batteries, silver oxide-zinc batteries, metal-air batteries, polyvalent cation batteries, condensers, capacitors, etc.
- the exterior material for an electric storage device of the present disclosure is suitably applied to lithium ion batteries and lithium ion polymer batteries.
- Example 1 ⁇ Production of Adhesive Film> Example 1, Comparative Examples 1 and 2 Using an extruder, polypropylene (PP layer, homopolypropylene, melting peak temperature 163 ° C., thickness 80 ⁇ m) as an intermediate layer was extruded on one side as a second resin layer (resin layer A) on the exterior material side (PP layer, melting peak temperature 140 ° C.), and carbon black-containing maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140 ° C.) was extruded on the other side as a first resin layer on the metal terminal side with a thickness of 60 ⁇ m, respectively, to obtain an adhesive film (total thickness 200 ⁇ m) in which the first resin layer (PP layer, melting peak temperature 140 ° C., thickness 60 ⁇ m) / substrate (PP layer, melting peak temperature 163 ° C., thickness 80 ⁇ m) / second resin layer (resin layer A, PP layer, melting peak temperature 140 ° C., thickness 60
- the second resin layer which was the resin layer A, was manufactured under the film-forming temperature standard conditions, film-forming speed standard conditions, and cooling standard conditions to adjust the crystal lamellar thickness.
- the temperature standard conditions, film-forming rate standard conditions, and cooling conditions (chill roll temperature) of Example 1 were used as references, and the temperature, film-forming rate, and chill roll temperature were all lowered in Comparative Example 1. Meanwhile, in Comparative Example 2, the temperature and film-forming rate were increased, and the chill roll temperature was lowered.
- Example 2 Using an extruder and a T-die casting device, polypropylene (resin layer A, PP layer, melting peak temperature 140°C) was extruded as the second resin layer (resin layer A) on the exterior material side on one side of the polypropylene (PP layer, homopolypropylene, melting peak temperature 163°C, thickness 50 ⁇ m) as the intermediate layer, and carbon black-containing maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140°C) was extruded as the first resin layer on the metal terminal side on the other side, each with a thickness of 50 ⁇ m, to obtain an adhesive film (total thickness 150 ⁇ m) in which the first resin layer (PP layer, melting peak temperature 140°C, thickness 50 ⁇ m) / substrate (PP layer, melting peak temperature 163°C, thickness 50 ⁇ m) / second resin layer (resin layer A, PP layer, melting peak temperature 140°C, thickness 50 ⁇ m) were laminated in this order.
- polypropylene (PP layer, melting peak temperature 140°C) was extruded to a thickness of 40 ⁇ m as the second resin layer (resin layer A) on the exterior material side on one side of the carbon black-containing polypropylene (PP layer, homopolypropylene, melting peak temperature 160°C, thickness 60 ⁇ m) as the intermediate layer, and maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140°C) was extruded to a thickness of 50 ⁇ m as the first resin layer on the metal terminal side on the other side, and an adhesive film (total thickness 150 ⁇ m) in which the first resin layer (PP layer, melting peak temperature 140°C, thickness 50 ⁇ m) / substrate (PP layer, melting peak temperature 160°C, thickness 60 ⁇ m) / second resin layer (resin layer A, PP layer, melting peak temperature 140°C, thickness 40 ⁇ m) was obtained.
- the second resin layer which the first resin layer (PP layer, melting peak temperature 140°C, thickness 50
- a maleic anhydride-modified polypropylene (PP layer, random polypropylene, melting peak temperature 143 ° C., thickness 100 ⁇ m) was extruded on one side of the polypropylene (PP layer, random polypropylene, melting peak temperature 143 ° C., thickness 100 ⁇ m) as the intermediate layer, as the second resin layer (resin layer A) on the exterior material side, and a maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140 ° C.) was extruded on the other side as the first resin layer on the metal terminal side, each with a thickness of 25 ⁇ m, to obtain an adhesive film (total thickness 150 ⁇ m) in which the first resin layer (PP layer, melting peak temperature 140 ° C., thickness 25 ⁇ m) / substrate (PP layer, melting peak temperature 143 ° C., thickness 100 ⁇ m) / second resin layer (resin layer A
- the second resin layer which was used as resin layer A, was produced under conditions of a film-forming temperature significantly lower than the standard film-forming speed, a film-forming rate significantly slower than the standard film-forming speed, and a cooling rate faster than the standard cooling rate, thereby adjusting the crystal lamella thickness.
- a maleic anhydride-modified polypropylene (resin layer A, PPa layer, melting peak temperature 140°C) was extruded as the second resin layer (resin layer A) on the exterior material side on one side of a polypropylene (PP layer, homopolypropylene, melting peak temperature 160°C, thickness 80 ⁇ m) as an intermediate layer, and a maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140°C) was extruded as the first resin layer on the metal terminal side on the other side, each with a thickness of 35 ⁇ m, to obtain an adhesive film (total thickness 150 ⁇ m) in which the first resin layer (PP layer, melting peak temperature 140°C, thickness 35 ⁇ m)/base material (PP layer, melting peak temperature 160°C, thickness 80 ⁇ m)/second resin layer (resin layer A, PPa layer, melting peak temperature 140°C, thickness 35 ⁇ m) were laminated in this order.
- the second resin layer (total thickness 150 ⁇ m) in
- Example 5 Using an extruder, polypropylene (PP layer, homopolypropylene, melting peak temperature 163 ° C., thickness 50 ⁇ m) as an intermediate layer was extruded on one side as a second resin layer (resin layer A) on the exterior material side (PP layer, melting peak temperature 140 ° C.), and carbon black-containing maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140 ° C.) was extruded on the other side as a first resin layer on the metal terminal side with a thickness of 75 ⁇ m, respectively, to obtain an adhesive film (total thickness 200 ⁇ m) in which the first resin layer (PP layer, melting peak temperature 140 ° C., thickness 75 ⁇ m) / substrate (PP layer, melting peak temperature 163 ° C., thickness 50 ⁇ m) / second resin layer (resin layer A, PP layer, melting peak temperature 140 ° C., thickness 75 ⁇ m) was laminated in order.
- the second resin layer which was the
- the adhesive film of the metal terminal with the adhesive film and a heat-sealable resin layer (heat-sealable resin layer made of random polypropylene resin (MD 120 mm, TD 30 mm, thickness 80 ⁇ m)) of the crystalline lamellar thickness of the exterior material for a storage device described later were heat-sealed under the conditions of a temperature of 200 ° C., a pressure of 1.0 MPa, and 3 seconds to obtain a sample for measurement.
- the MD of the adhesive film and the TD of the heat-sealable resin layer of the exterior material for a storage device were made to coincide.
- the resin layer A is disposed on the outermost surface.
- Example 4 a heat-sealable resin layer having a crystalline lamellar thickness of 7.09 nm was used, in Example 4, a heat-sealable resin layer having a crystalline lamellar thickness of 5.89 nm was used, in Comparative Example 1, a heat-sealable resin layer having a crystalline lamellar thickness of 5.73 nm was used, and in Comparative Example 2, a heat-sealable resin layer having a crystalline lamellar thickness of 6.28 nm was used.
- STEM Hitachi High-Technologies Corporation S-4800 TYPE II Acceleration voltage: 30.0 kV Emission current: 10 ⁇ A ⁇ W.D: 8mm Detector: TE ⁇ Number of captured pixels: 5120 x 3840 Scan speed: 80 sec
- the heat of fusion of each measurement sample is measured in accordance with the provisions of JIS K 7122:2012.
- the measurement is performed using a differential scanning calorimeter (DSC, differential scanning calorimeter Q200 manufactured by TA Instruments).
- DSC differential scanning calorimeter
- the measurement sample is held at -50°C for 15 minutes, then heated from -50°C to 210°C at a heating rate of 10°C/min, the first heat of fusion ⁇ H (J/g) is measured, and then held at 210°C for 10 minutes. Next, the temperature is lowered from 210°C to -50°C at a heating rate of 10°C/min and held for 15 minutes.
- the temperature is raised from -50°C to 210°C at a heating rate of 10°C/min to measure the second heat of fusion ⁇ H (J/g).
- the flow rate of nitrogen gas is 50 ml/min.
- the value of the heat of fusion ⁇ H (J/g) measured in the first measurement by the above procedure is adopted.
- the heat of fusion is defined as the melting peak area surrounded by the baseline (a straight line connecting 80°C to 170°C on the DSC curve) and the peak in the DSC curve. Meanwhile, the heat of fusion of crystals in a temperature range below X°C is calculated from the area of the melting peak area in the temperature range below X°C when calculating the total heat of fusion of crystals.
- a two-liquid urethane adhesive a polyol compound and an aromatic isocyanate compound
- the adhesive layer and a polyethylene terephthalate film were laminated on the nylon film to prepare a base layer.
- a two-liquid urethane adhesive (a polyol compound and an aromatic isocyanate compound) was applied on one surface of a barrier layer consisting of an aluminum alloy foil, and an adhesive layer (thickness 3 ⁇ m) was formed on the aluminum alloy foil.
- the adhesive layer and the substrate layer with the nylon film side as the adhesive surface were laminated on the aluminum alloy foil, and then aging treatment was performed to produce a substrate layer/adhesive layer/barrier layer laminate.
- an adhesive layer (40 ⁇ m thick, arranged on the metal layer side) made of maleic anhydride-modified polypropylene resin and a heat-sealable resin layer (80 ⁇ m thick, innermost layer) made of random polypropylene resin were co-extruded on the barrier layer of the laminate to laminate the adhesive layer/heat-sealable resin layer on the barrier layer, thereby obtaining an exterior material for a power storage device in which the substrate layer, adhesive layer, barrier layer, adhesive layer, and heat-sealable resin layer were laminated in this order.
- Example 4 a heat-sealable resin layer having a crystalline lamella thickness of 7.09 nm was used, in Example 4, a heat-sealable resin layer having a crystalline lamella thickness of 5.89 nm was used, in Comparative Example 1, a heat-sealable resin layer having a crystalline lamella thickness of 5.73 nm was used, and in Comparative Example 2, a heat-sealable resin layer having a crystalline lamella thickness of 6.28 nm was used.
- each adhesive film 1 obtained in the examples and comparative examples was cut to a length of 45 mm and a width of 20 mm.
- a metal terminal was sandwiched between two adhesive films to obtain an adhesive film/metal terminal/adhesive film laminate.
- the MD and TD of the metal terminal were aligned with the length direction and width direction of the adhesive film, respectively, and the metal terminal and adhesive film were laminated so that their centers were aligned (see Figure 9(a)).
- the first resin layer of the adhesive film for the metal terminal was arranged on the metal terminal side.
- the laminate was sandwiched between two polytetrafluoroethylene films (PTFE films, thickness 100 ⁇ m), and heated at a temperature of 200 ° C., a surface pressure of 0.25 MPa, and a time of 16 seconds (once), to heat-seal the first resin layer of the adhesive film to the metal terminal, thereby producing a metal terminal with an adhesive film (see FIG. 9 (b)).
- PTFE films polytetrafluoroethylene films
- the metal terminal was sandwiched between the adhesive films, so that the periphery of the metal terminal was covered with the adhesive film, and a portion in which the two adhesive films were heat-sealed to each other was formed.
- the exterior material was cut to a size of TD 60 mm and MD 200 mm, and as shown in the schematic diagram of FIG. 10, the exterior material was placed facing each other with the heat-sealable resin layer of the exterior material facing inside, and the obtained laminate was sandwiched between the opposing heat-sealable resin layers (see FIG. 10 (a)). At this time, the exterior material was laminated so that the MD and TD of the exterior material were aligned with the width direction and length direction of the laminate, respectively.
- a heat seal tester was used to perform heat sealing (see the shaded area S in FIG. 10(b)) under conditions of a width of 7 mm (7 mm in the y-axis direction in FIG. 10(b)), 200°C, surface pressure of 1.0 MPa, and 3.0 seconds, and the laminate was naturally cooled to 25°C to obtain a laminate in which the exterior material and the adhesive film were heat-sealed (see FIG. 10(b)).
- the central part in the short side direction of the obtained laminate was cut to a width of 15 mm (see the two-dot dashed line in FIG. 10(b) for the cutting position).
- the adhesive film and the heat-sealable resin layer of the exterior material were peeled off using a Tensilon universal material testing machine (RTG-1210 manufactured by A&D Co., Ltd.).
- the maximum strength at the time of peeling was taken as the peel strength (N/15 mm) against the exterior material.
- the peel speed was 20 mm/min
- the peel angle was 180°
- the chuck distance was 30 mm
- the average value was calculated from three measurements.
- the evaluation criteria for adhesive strength in a 25° C. environment and a 60° C. environment are as follows. (Evaluation criteria for adhesive strength in a 25°C environment) A: Peel strength is 100 N/15 mm or more B: Peel strength is less than 100 N/15 mm (evaluation criteria for adhesive strength in a 60° C. environment) A: Peel strength is 80N/15mm or more B: Peel strength is less than 80N/15mm
- An adhesive film for a metal terminal which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element, the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
- the adhesive film for metal terminal has one surface composed of a resin layer A,
- the adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure
- Item 2. The adhesive film for metal terminal according to item 1, which contains a polyolefin skeleton.
- Item 3. The adhesive film for a metal terminal according to item 1 or 2, which has a multilayer structure.
- Item 4. The adhesive film for metal terminal according to any one of Items 1 to 3, wherein the adhesive film for metal terminal is composed of a laminate including, in this order, a first resin layer disposed on the metal terminal side, an intermediate layer, and a second resin layer disposed on the exterior material side for the electric storage device.
- Item 5. The adhesive film for a metal terminal according to Item 4, wherein the second resin layer disposed on the exterior material side for an electricity storage device is the resin layer A.
- the adhesive film for metal terminal according to any one of items 1 to 5, having a thickness of 100 ⁇ m or more.
- Item 7 A method for producing an adhesive film for a metal terminal, which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element, comprising: the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side, The adhesive film for metal terminal has one surface composed of a resin layer A, The adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm
- a metal terminal with an adhesive film for a metal terminal comprising a metal terminal and an adhesive film for a metal terminal attached thereto, The metal terminal is used so as to be electrically connected to an electrode of an electricity storage device element,
- the adhesive film for a metal terminal is used by being interposed between the metal terminal and an exterior material for an electricity storage device that encapsulates the electricity storage device element, the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
- a metal terminal with an adhesive film for a metal terminal wherein when a resin layer A constituting the surface of the adhesive film for a metal terminal of the metal terminal with the adhesive film for a metal terminal and the heat-fusible resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-fused under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, at the heat-fused portion between the adhesive film for a metal terminal and the heat-fusible
- An electricity storage device including at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude to the outside of the exterior material for an electricity storage device
- the electrical storage device packaging material is composed of a laminate having at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order, an adhesive film for a metal terminal is interposed between the metal terminal and the heat-sealable resin layer of the exterior material for an electricity storage device,
- the crystalline lamellar thickness B of the heat-fusible resin layer is 5.0 to 9.0 nm
- An electricity storage device wherein the difference between a crystalline lamellar thickness A measured for a resin layer A constituting one surface of the adhesive film for metal terminals and a crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or
- the electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and the metal terminals electrically connected to the positive electrode and the negative electrode, respectively, and protruding to the outside of the electricity storage device exterior material, and an adhesive film for metal terminals is interposed between the metal terminals and the electricity storage device exterior material,
- the adhesive film for metal terminal is the adhesive film for metal terminal according to any one of items 1 to 6,
- the electrical storage device packaging material is composed of a laminate including at least a base layer, a barrier layer, and a heat-sealable resin layer in this order.
- a kit comprising an exterior material for an electricity storage device for use in an electricity storage device and the adhesive film for a metal terminal according to any one of Items 1 to 6,
- the electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and the metal terminals electrically connected to the positive electrode and the negative electrode, respectively, and protruding to the outside of the electricity storage device exterior material,
- the kit is used such that, when in use, the adhesive film for a metal terminal is interposed between the metal terminal and the exterior material for an electricity storage device.
- a kit comprising an exterior material for an electricity storage device for use in an electricity storage device and the metal terminal with an adhesive film for a metal terminal according to Item 8
- the electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and a metal terminal with the adhesive film for metal terminal electrically connected to each of the positive electrode and the negative electrode and protruding outside the electricity storage device exterior material
- the electrical storage device packaging material is composed of a laminate having at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order,
- the kit is used such that, when used, the metal terminal with the adhesive film for a metal terminal is interposed between the heat-sealable resin layers of the exterior material for an electricity storage device.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Inorganic Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Laminated Bodies (AREA)
- Electric Double-Layer Capacitors Or The Like (AREA)
Abstract
Description
本開示は、金属端子用接着性フィルム及びその製造方法、金属端子用接着性フィルム付き金属端子、蓄電デバイス用外装材、蓄電デバイス用外装材と金属端子用接着性フィルムを備えるキット、並びに、蓄電デバイス及びその製造方法に関する。 The present disclosure relates to an adhesive film for metal terminals and a manufacturing method thereof, a metal terminal with an adhesive film for metal terminals, an exterior material for an electricity storage device, a kit including an exterior material for an electricity storage device and an adhesive film for metal terminals, and an electricity storage device and a manufacturing method thereof.
従来、様々なタイプの蓄電デバイスが開発されているが、あらゆる蓄電デバイスにおいて電極や電解質等の蓄電デバイス素子を封止するために蓄電デバイス用外装材が不可欠な部材になっている。従来、蓄電デバイス用外装材として金属製の蓄電デバイス用外装材が多用されていたが、近年、電気自動車、ハイブリッド電気自動車、パソコン、カメラ、携帯電話等の高性能化に伴い、蓄電デバイスには、多様な形状が要求されると共に、薄型化や軽量化が求められている。しかしながら、従来多用されていた金属製の蓄電デバイス用外装材では、形状の多様化に追従することが困難であり、しかも軽量化にも限界があるという欠点がある。 Traditionally, various types of electricity storage devices have been developed, and in all electricity storage devices, exterior materials for electricity storage devices have become essential components for sealing the electricity storage device elements such as electrodes and electrolytes. Traditionally, metallic exterior materials for electricity storage devices have been widely used as exterior materials for electricity storage devices, but in recent years, with the increasing performance of electric vehicles, hybrid electric vehicles, personal computers, cameras, mobile phones, etc., a variety of shapes are required for electricity storage devices, and they are also required to be thinner and lighter. However, the metallic exterior materials for electricity storage devices that have been widely used in the past have the disadvantage that they are difficult to keep up with the diversification of shapes, and there are also limitations to how much they can be made lighter.
そこで、近年、多様な形状に加工が容易で、薄型化や軽量化を実現し得る蓄電デバイス用外装材として、基材層/接着層/バリア層/熱融着性樹脂層が順次積層された積層シートが提案されている。このような積層フィルム状の蓄電デバイス用外装材を用いる場合、蓄電デバイス用外装材の最内層に位置する熱融着性樹脂層同士を対向させた状態で、蓄電デバイス用外装材の周縁部をヒートシールにて熱融着させることにより、蓄電デバイス用外装材によって蓄電デバイス素子が封止される。 In recent years, therefore, a laminate sheet in which a base layer, an adhesive layer, a barrier layer, and a heat-sealable resin layer are laminated in that order has been proposed as an exterior material for an electricity storage device that can be easily processed into a variety of shapes and can be made thinner and lighter. When using such an exterior material for an electricity storage device in the form of a laminate film, the heat-sealable resin layers located in the innermost layers of the exterior material for an electricity storage device are placed opposite each other, and the peripheral portion of the exterior material for an electricity storage device is heat-sealed to seal the electricity storage device element with the exterior material for an electricity storage device.
蓄電デバイス用外装材のヒートシール部分からは、金属端子が突出しており、蓄電デバイス用外装材によって封止された蓄電デバイス素子は、蓄電デバイス素子の電極に電気的に接続された金属端子によって外部と電気的に接続される。すなわち、蓄電デバイス用外装材がヒートシールされた部分のうち、金属端子が存在する部分は、金属端子が熱融着性樹脂層に挟持された状態でヒートシールされている。金属端子と熱融着性樹脂層とは、互いに異種材料により構成されているため、金属端子と熱融着性樹脂層との界面において、密着性が低下しやすい。 Metal terminals protrude from the heat-sealed portion of the exterior material for electricity storage devices, and the electricity storage device element sealed with the exterior material for electricity storage devices is electrically connected to the outside via the metal terminals that are electrically connected to the electrodes of the electricity storage device element. In other words, the portion of the heat-sealed portion of the exterior material for electricity storage devices where the metal terminals are present is heat-sealed in a state where the metal terminals are sandwiched between the heat-sealable resin layer. Because the metal terminals and the heat-sealable resin layer are made of different materials, adhesion is likely to decrease at the interface between the metal terminals and the heat-sealable resin layer.
このため、金属端子と熱融着性樹脂層との間には、これらの密着性を高めることなどを目的として、接着性フィルムが配されることがある。このような接着性フィルムとしては、例えば特許文献1に記載されたものが挙げられる。 For this reason, an adhesive film may be placed between the metal terminal and the heat-sealable resin layer in order to improve adhesion between them. An example of such an adhesive film is that described in Patent Document 1.
前記の通り、蓄電デバイス用外装材の熱融着性樹脂層と金属端子とは、互いに異種材料により構成されているため、金属端子と熱融着性樹脂層との界面において、密着性が低下しやすい。このため、金属端子と熱融着性樹脂層との間には、これらの密着性を高めることなどを目的として、接着性フィルムが配されることがある。 As mentioned above, the heat-sealable resin layer and the metal terminal of the exterior material for an electricity storage device are made of different materials, so adhesion is likely to decrease at the interface between the metal terminal and the heat-sealable resin layer. For this reason, an adhesive film is sometimes placed between the metal terminal and the heat-sealable resin layer for the purpose of improving adhesion between them.
接着性フィルムを用いる場合であっても、接着性フィルムと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着された際の接着強度を高めることができれば、蓄電装置の密封性をさらに高めることが可能となる。 Even when an adhesive film is used, if the adhesive strength when the adhesive film is heat-sealed to the heat-sealable resin layer of the exterior material for the energy storage device can be increased, it is possible to further improve the sealing performance of the energy storage device.
本開示は、蓄電デバイス素子の電極に電気的に接続された金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムであって、接着性フィルムと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着された際に高い接着強度を発揮できる、金属端子用接着性フィルムを提供することを主な目的とする。さらに、本開示は、当該金属端子用接着性フィルムの製造方法、金属端子用接着性フィルム付き金属端子、蓄電デバイス用外装材、蓄電デバイス用外装材と当該金属端子用接着性フィルムを備えるキット、蓄電デバイス及び当該蓄電デバイスの製造方法を提供することも目的とする。 The main object of the present disclosure is to provide an adhesive film for metal terminals that is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that seals the electricity storage device element, and that can exhibit high adhesive strength when the adhesive film is heat-sealed to the heat-sealable resin layer of the exterior material for an electricity storage device. Furthermore, the present disclosure also aims to provide a method for manufacturing the adhesive film for metal terminals, a metal terminal with an adhesive film for metal terminals, an exterior material for an electricity storage device, a kit including an exterior material for an electricity storage device and the adhesive film for metal terminals, an electricity storage device, and a method for manufacturing the electricity storage device.
本開示の発明者等は、上記の課題を解決すべく鋭意検討を行った。その結果、蓄電デバイス素子の電極に電気的に接続された金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムにおいて、蓄電デバイス用外装材は、蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、所定の結晶ラメラ厚みを有する熱融着性樹脂層とを、所定の条件で熱融着させた場合に、金属端子用接着性フィルムと熱融着性樹脂層との熱融着部において、金属端子用接着性フィルムの樹脂層Aの結晶ラメラ厚みAと、熱融着性樹脂層の結晶ラメラ厚みBとの差が、所定値以下であると、接着性フィルムと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着された際に高い接着強度を発揮できることを見出した。 The inventors of the present disclosure have conducted intensive research to solve the above problems. As a result, in an adhesive film for metal terminal interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element, the exterior material for an electricity storage device has a heat-sealable resin layer arranged on the outermost surface on the electricity storage device element side, one surface of the adhesive film for metal terminal is composed of resin layer A, and the adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to form a metal terminal arranged so that the resin layer A is located on the surface. It was found that when a metal terminal with an adhesive film for terminals is obtained, and the adhesive film for metal terminals of the metal terminal with the adhesive film for metal terminals is heat-sealed under specified conditions with a heat-sealable resin layer having a specified crystalline lamellar thickness, if the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminals and the crystalline lamellar thickness B of the heat-sealable resin layer at the heat-sealed portion between the adhesive film for metal terminals and the heat-sealable resin layer is a specified value or less, high adhesive strength can be exhibited when the adhesive film and the heat-sealable resin layer of the exterior material for an electricity storage device are heat-sealed.
即ち、本開示は、下記に掲げる態様の発明を提供する。
蓄電デバイス素子の電極に電気的に接続された金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムであって、
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、
前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルム。
That is, the present disclosure provides the inventions of the following aspects.
An adhesive film for a metal terminal, which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element,
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
The adhesive film for metal terminal has one surface composed of a resin layer A,
The adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminal and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminal and the heat-sealable resin layer.
本開示によれば、蓄電デバイス素子の電極に電気的に接続された金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムであって、接着性フィルムと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着された際に高い接着強度を発揮できる、金属端子用接着性フィルムを提供することができる。さらに、本開示は、当該金属端子用接着性フィルムの製造方法、金属端子用接着性フィルム付き金属端子、蓄電デバイス用外装材、蓄電デバイス用外装材と金属端子用接着性フィルムを備えるキット、並びに、蓄電デバイス及びその製造方法を提供することも目的とする。 According to the present disclosure, it is possible to provide an adhesive film for metal terminals that is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that seals the electricity storage device element, and that can exhibit high adhesive strength when the adhesive film and the heat-sealable resin layer of the exterior material for an electricity storage device are heat-sealed. Furthermore, it is an object of the present disclosure to provide a method for manufacturing the adhesive film for metal terminals, a metal terminal with an adhesive film for metal terminals, an exterior material for an electricity storage device, a kit including an exterior material for an electricity storage device and an adhesive film for metal terminals, and an electricity storage device and a method for manufacturing the same.
本開示の金属端子用接着性フィルムは、蓄電デバイス素子の電極に電気的に接続された金属端子と、蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムである。蓄電デバイス用外装材は、蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えている。前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、金属端子用接着性フィルムと熱融着性樹脂層との熱融着部において、金属端子用接着性フィルムの樹脂層Aの結晶ラメラ厚みAと、熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下であることを特徴とする。 The adhesive film for metal terminals disclosed herein is an adhesive film for metal terminals that is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element. The exterior material for an electricity storage device has a heat-sealable resin layer that is disposed on the outermost surface on the electricity storage device element side. The adhesive film for metal terminals has one surface made of resin layer A, and the adhesive film for metal terminals and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminals arranged so that the resin layer A is located on the surface, and when the adhesive film for metal terminals of the metal terminal with adhesive film for metal terminals and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminals and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminals and the heat-sealable resin layer.
本開示の金属端子用接着性フィルムは、このような特徴を備えていることから、接着性フィルムと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着された際に高い接着強度を発揮できる。 The adhesive film for metal terminals disclosed herein has these characteristics, and therefore can exhibit high adhesive strength when the adhesive film is heat-sealed to the heat-sealable resin layer of the exterior material for the electricity storage device.
また、本開示の蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する蓄電デバイス用外装材と、正極及び負極のそれぞれに電気的に接続され、蓄電デバイス用外装材の外側に突出した金属端子とを備える蓄電デバイスであって、金属端子と蓄電デバイス用外装材との間に、本開示の金属端子用接着性フィルムが介在されてなることを特徴とする。 The electricity storage device of the present disclosure is an electricity storage device that includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude to the outside of the exterior material for an electricity storage device, and is characterized in that the adhesive film for metal terminals of the present disclosure is interposed between the metal terminals and the exterior material for an electricity storage device.
以下、本開示の金属端子用接着性フィルム及びその製造方法、蓄電デバイス及びその製造方法について詳述する。 The adhesive film for metal terminals and its manufacturing method, and the electricity storage device and its manufacturing method disclosed herein are described in detail below.
なお、本明細書において、数値範囲については、「~」で示される数値範囲は「以上」、「以下」を意味する。例えば、2~15mmとの表記は、2mm以上15mm以下を意味する。本開示に段階的に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、別個に記載された、上限値と上限値、上限値と下限値、又は下限値と下限値を組み合わせて、それぞれ、数値範囲としてもよい。また、本開示に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、実施例に示されている値に置き換えてもよい。 In this specification, the numerical ranges indicated with "~" mean "greater than or equal to" or "less than or equal to." For example, the expression 2 to 15 mm means 2 mm or greater and 15 mm or less. In the numerical ranges described in this disclosure in stages, the upper or lower limit value described in a certain numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. Furthermore, a numerical range may be formed by combining an upper limit value and an upper limit value, an upper limit value and a lower limit value, or a lower limit value and a lower limit value, each of which is described separately. Furthermore, in the numerical ranges described in this disclosure, the upper or lower limit value described in a certain numerical range may be replaced with a value shown in the examples.
また、金属端子用接着性フィルムのMDの確認方法として、金属端子用接着性フィルムの断面(例えば、酸変性ポリオレフィン層又はポリオレフィン層の断面)を電子顕微鏡で観察し海島構造を確認する方法がある。当該方法においては、金属端子用接着性フィルムの厚み方向に対して垂直な方向の島の形状の径の平均が最大であった断面と平行な方向を、MDと判断することができる。具体的には、金属端子用接着性フィルムの長さ方向の断面と、当該長さ方向の断面と平行な方向から10度ずつ角度を変更し、長さ方向の断面に対して垂直な方向までの各断面(合計10の断面)について、それぞれ、電子顕微鏡写真で観察して海島構造を確認する。次に、各断面において、それぞれ、個々の島の形状を観察する。個々の島の形状について、金属端子用接着性フィルムの厚み方向に対して垂直方向の最左端と、当該垂直方向の最右端とを結ぶ直線距離を径yとする。各断面において、島の形状の当該径yが大きい順に上位20個の径yの平均を算出する。島の形状の当該径yの平均が最も大きかった断面と平行な方向をMDと判断する。また、例えば、150℃環境下に金属端子用接着性フィルムを2分間放置した後の熱収縮率を測定し、収縮率がより大きい方をMDと判断することもできる。 Also, as a method for confirming the MD of an adhesive film for metal terminals, there is a method of observing a cross section of the adhesive film for metal terminals (e.g., a cross section of an acid-modified polyolefin layer or a polyolefin layer) with an electron microscope to confirm the sea-island structure. In this method, the direction parallel to the cross section in which the average diameter of the island shape in the direction perpendicular to the thickness direction of the adhesive film for metal terminals was the largest can be determined as the MD. Specifically, the cross section in the length direction of the adhesive film for metal terminals and each cross section (10 cross sections in total) at an angle of 10 degrees from the direction parallel to the cross section in the length direction to the direction perpendicular to the cross section in the length direction are observed with an electron microscope to confirm the sea-island structure. Next, the shape of each individual island is observed in each cross section. For each island shape, the straight line distance connecting the leftmost end in the direction perpendicular to the thickness direction of the adhesive film for metal terminals and the rightmost end in the perpendicular direction is taken as the diameter y. In each cross section, the average of the diameters y of the top 20 island shapes in descending order of diameter y is calculated. The direction parallel to the cross section in which the average diameter y of the island shape is the largest is determined to be the MD. In addition, for example, the adhesive film for metal terminals can be left in a 150°C environment for 2 minutes, and the thermal shrinkage rate measured, and the direction with the larger shrinkage rate can be determined to be the MD.
1.金属端子用接着性フィルム
本開示の金属端子用接着性フィルムは、蓄電デバイス素子の電極に電気的に接続された金属端子と、蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在されるものである。具体的には、例えば図1から図3に示されるように、本開示の金属端子用接着性フィルム1は、蓄電デバイス素子4の電極に電気的に接続されている金属端子2と、蓄電デバイス素子4を封止する蓄電デバイス用外装材3との間に介在されている。また、金属端子2は、蓄電デバイス用外装材3の外側に突出しており、ヒートシールされた蓄電デバイス用外装材3の周縁部3aにおいて、金属端子用接着性フィルム1を介して、蓄電デバイス用外装材3に挟持されている。
1. Adhesive film for metal terminal The adhesive film for metal terminal of the present disclosure is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that seals the electricity storage device element. Specifically, as shown in, for example, Figures 1 to 3, the adhesive film for metal terminal 1 of the present disclosure is interposed between a metal terminal 2 electrically connected to an electrode of an electricity storage device element 4 and an exterior material for an electricity storage device 3 that seals the electricity storage device element 4. In addition, the metal terminal 2 protrudes outside the exterior material for an electricity storage device 3, and is sandwiched by the exterior material for an electricity storage device 3 via the adhesive film for metal terminal 1 at the peripheral portion 3a of the heat-sealed exterior material for an electricity storage device 3.
なお、本開示において、金属端子用接着性フィルムの金属端子への仮接着工程は、例えば、温度140~160℃程度、圧力0.01~1.0MPa程度、時間3~15秒間程度、回数3~6回程度の条件で行われ、本接着工程は、例えば、温度160~240℃程度、圧力0.01~1.0MPa程度、時間3~15秒間程度、回数1~3回程度の条件で行われる。また、蓄電デバイス用外装材に金属端子用接着性フィルム付き金属端子を介在させてヒートシールする際の加熱温度としては、通常180~210℃程度の範囲、圧力としては、通常1.0~5.0MPa程度、時間1~5秒間程度、回数1回程度の条件で行われる。 In the present disclosure, the temporary adhesion process of the adhesive film for metal terminals to the metal terminals is carried out, for example, under conditions of a temperature of about 140-160°C, a pressure of about 0.01-1.0 MPa, a time of about 3-15 seconds, and a number of times of about 3-6, while the main adhesion process is carried out, for example, under conditions of a temperature of about 160-240°C, a pressure of about 0.01-1.0 MPa, a time of about 3-15 seconds, and a number of times of about 1-3. In addition, the heating temperature when the metal terminal with the adhesive film for metal terminal is interposed between the exterior material for the electricity storage device and heat sealed is usually in the range of about 180-210°C, and the pressure is usually about 1.0-5.0 MPa, a time of about 1-5 seconds, and a number of times of about 1.
本開示の金属端子用接着性フィルム1は、金属端子2と蓄電デバイス用外装材3との密着性を高めるために設けられている。金属端子2と蓄電デバイス用外装材3との密着性が高められることにより、蓄電デバイス素子4の密封性が向上する。上述のとおり、蓄電デバイス素子4をヒートシールする際には、蓄電デバイス素子4の電極に電気的に接続された金属端子2が蓄電デバイス用外装材3の外側に突出するようにして、蓄電デバイス素子が封止される。このとき、金属により形成された金属端子2と、蓄電デバイス用外装材3の最内層に位置する熱融着性樹脂層35(ポリオレフィンなどの熱融着性樹脂により形成された層)とは異種材料により形成されているため、このような接着性フィルムを用いない場合には、金属端子2と熱融着性樹脂層35との界面において、蓄電デバイス素子の密封性が低くなりやすい。 The adhesive film 1 for metal terminals of the present disclosure is provided to improve the adhesion between the metal terminal 2 and the exterior material 3 for the electric storage device. By improving the adhesion between the metal terminal 2 and the exterior material 3 for the electric storage device, the sealing property of the electric storage device element 4 is improved. As described above, when the electric storage device element 4 is heat-sealed, the electric storage device element is sealed so that the metal terminal 2 electrically connected to the electrode of the electric storage device element 4 protrudes outside the exterior material 3 for the electric storage device. At this time, since the metal terminal 2 made of metal and the heat-sealable resin layer 35 (a layer made of a heat-sealable resin such as polyolefin) located in the innermost layer of the exterior material 3 for the electric storage device are made of different materials, if such an adhesive film is not used, the sealing property of the electric storage device element is likely to be reduced at the interface between the metal terminal 2 and the heat-sealable resin layer 35.
[樹脂層A]
本開示の金属端子用接着性フィルム1は、少なくとも樹脂層Aを備える。樹脂層Aは、金属端子用接着性フィルム1の少なくとも一方の表面を形成しており、最外層である。すなわち、本開示の金属端子用接着性フィルム1は、少なくとも1層の樹脂層Aを含み、かつ、金属端子用接着性フィルム1の表面のうち、少なくとも一方側の表面は、樹脂層Aにより形成されている。本開示の効果を奏することを限度として、本開示の金属端子用接着性フィルム1は、図4に示すように単層であってもよいし、図5~7に示すように多層構造(複層)であってもよい。
[Resin layer A]
The adhesive film 1 for metal terminal of the present disclosure includes at least a resin layer A. The resin layer A forms at least one surface of the adhesive film 1 for metal terminal and is the outermost layer. That is, the adhesive film 1 for metal terminal of the present disclosure includes at least one resin layer A, and at least one surface of the adhesive film 1 for metal terminal is formed by the resin layer A. As long as the effects of the present disclosure are achieved, the adhesive film 1 for metal terminal of the present disclosure may be a single layer as shown in FIG. 4, or may have a multilayer structure (multiple layers) as shown in FIGS. 5 to 7.
本開示の金属端子用接着性フィルム1が単層である場合、金属端子用接着性フィルム1は、樹脂層Aにより構成されており、金属端子側の表面と蓄電デバイス用外装材の表面は、当該樹脂層Aによって形成されている。この場合、金属端子用接着性フィルム1の蓄電デバイス用外装材側の表面を形成する樹脂と、金属端子側の表面を形成する樹脂とが、共通する樹脂(すなわち、樹脂層Aを構成する樹脂)である。なお、金属端子用接着性フィルム1の蓄電デバイス用外装材側の表面を形成する樹脂と、金属端子側の表面を形成する樹脂とが、共通するとは、これらの樹脂中の成分のうち、例えば、80質量%以上が同一であることが好ましく、90質量%以上が同一であることがより好ましく、95質量%以上が同一であることがさらに好ましく、100質量%が同一であることがさらに好ましい。 When the adhesive film 1 for metal terminals of the present disclosure is a single layer, the adhesive film 1 for metal terminals is composed of a resin layer A, and the surface on the metal terminal side and the surface of the exterior material for a storage battery device are formed by the resin layer A. In this case, the resin forming the surface on the exterior material for a storage battery device side of the adhesive film 1 for metal terminals and the resin forming the surface on the metal terminal side are a common resin (i.e., the resin constituting the resin layer A). Note that the resin forming the surface on the exterior material for a storage battery device side of the adhesive film 1 for metal terminals and the resin forming the surface on the metal terminal side being common means that, for example, 80% by mass or more of the components in these resins are preferably the same, more preferably 90% by mass or more are the same, even more preferably 95% by mass or more are the same, and even more preferably 100% by mass are the same.
本開示の金属端子用接着性フィルム1が多層構造(複層)である場合、少なくとも1層が、樹脂層Aにより構成されていればよい。例えば図5に示すように、本開示の金属端子用接着性フィルム1が2層構造である場合、金属端子用接着性フィルム1は、第1樹脂層12aと第2樹脂層12bの積層体である。後述の通り、本開示においては、これらの層のうち、第2樹脂層12bが、樹脂層Aにより構成されているとする。さらに、第2樹脂層12bが、蓄電デバイス用外層材側の表面を構成することで、金属端子用接着性フィルム付き金属端子の状態では、第2樹脂層12b(樹脂層A)が蓄電デバイス用外層材の熱融着性樹脂層と対向し、熱融着可能となる。本開示の金属端子用接着性フィルム1が多層構造(複層)である場合にも、蓄電デバイス用外装材側の表面を形成する樹脂と、金属端子側の表面を形成する樹脂とが、共通する樹脂であってもよい。 When the adhesive film 1 for metal terminals of the present disclosure has a multi-layer structure (multi-layer), at least one layer may be composed of the resin layer A. For example, as shown in FIG. 5, when the adhesive film 1 for metal terminals of the present disclosure has a two-layer structure, the adhesive film 1 for metal terminals is a laminate of a first resin layer 12a and a second resin layer 12b. As described later, in the present disclosure, of these layers, the second resin layer 12b is composed of the resin layer A. Furthermore, by forming the surface of the outer layer material for the electric storage device, in the state of the metal terminal with the adhesive film for metal terminals, the second resin layer 12b (resin layer A) faces the heat-sealable resin layer of the outer layer material for the electric storage device and can be heat-sealed. Even when the adhesive film 1 for metal terminals of the present disclosure has a multi-layer structure (multi-layer), the resin forming the surface of the outer layer material for the electric storage device and the resin forming the surface of the metal terminal may be the same resin.
例えば図6に示すように、本開示の金属端子用接着性フィルム1が3層構造である場合、金属端子用接着性フィルム1は、第1樹脂層12aと中間層11と第2樹脂層12bとがこの順に積層された積層体である。本開示においては、第1樹脂層12aが金属端子側の表面を構成し、第2樹脂層12bが蓄電デバイス用外装材側の表面を構成する。 For example, as shown in FIG. 6, when the adhesive film 1 for metal terminals of the present disclosure has a three-layer structure, the adhesive film 1 for metal terminals is a laminate in which a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b are laminated in this order. In the present disclosure, the first resin layer 12a forms the surface on the metal terminal side, and the second resin layer 12b forms the surface on the exterior material side for the electricity storage device.
本開示の金属端子用接着性フィルム1の蓄電デバイス用外装材側の表面(すなわち第2樹脂層12b(樹脂層A)の表面)は、後述する熱融着性樹脂層に対する熱融着性を備えている。本開示においては、第1樹脂層12aと第2樹脂層12bのうち、少なくとも第2樹脂層12bは樹脂層Aによって形成される。 The surface of the adhesive film 1 for metal terminals of the present disclosure that faces the exterior material for an electrical storage device (i.e., the surface of the second resin layer 12b (resin layer A)) has thermal adhesion to the thermally adhesive resin layer described below. In the present disclosure, of the first resin layer 12a and the second resin layer 12b, at least the second resin layer 12b is formed by the resin layer A.
本開示の金属端子用接着性フィルム1の金属端子側の表面を構成する第1樹脂層12aは、金属(金属端子を構成する金属)に対する熱融着性を備えている。したがって、本開示の金属端子用接着性フィルム1を使用する際には、第1樹脂層12aを金属端子側に配置して使用することが好ましい。 The first resin layer 12a constituting the surface on the metal terminal side of the adhesive film 1 for metal terminals of the present disclosure has thermal adhesion to metal (the metal constituting the metal terminal). Therefore, when using the adhesive film 1 for metal terminals of the present disclosure, it is preferable to use the first resin layer 12a by placing it on the metal terminal side.
樹脂層Aは、ポリオレフィンなどのポリオレフィン骨格を含む層であることが好ましく、ポリオレフィンを含む層であることがより好ましい。本開示の効果をより好適に発揮する観点から、樹脂層Aは、ポリオレフィンにより形成されていることが好ましい。すなわち、樹脂層Aは、ポリオレフィンフィルムにより好適に構成することができる。 The resin layer A is preferably a layer containing a polyolefin skeleton such as polyolefin, and more preferably a layer containing polyolefin. From the viewpoint of more suitably exerting the effects of the present disclosure, the resin layer A is preferably formed from polyolefin. In other words, the resin layer A can be suitably constituted from a polyolefin film.
ポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等の結晶性又は非晶性のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられ、特に好ましくはポリプロピレンである。 Specific examples of polyolefins include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers. Among these polyolefins, polyethylene and polypropylene are preferred, and polypropylene is particularly preferred.
ポリオレフィンは、環状ポリオレフィンであってもよい。環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、前記環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、ブタジエン、イソプレン等が挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネン等の環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエン等の環状ジエン等が挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、さらに好ましくはノルボルネンが挙げられる。構成モノマーとしては、スチレンも挙げられる。 The polyolefin may be a cyclic polyolefin. Cyclic polyolefins are copolymers of olefins and cyclic monomers. Examples of olefins that are constituent monomers of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene. Examples of cyclic monomers that are constituent monomers of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these polyolefins, cyclic alkenes are preferred, and norbornene is more preferred. Styrene is also an example of a constituent monomer.
また、金属端子用接着性フィルム1が、図4に示すような単層の場合には、金属端子用接着性フィルム1は、金属端子の表面及び蓄電デバイス用外装材の表面との熱融着性を備える必要があり、特に、金属との熱融着性を考慮すれば、ポリオレフィンは、酸変性されたポリオレフィン(すなわち酸変性ポリオレフィン)であってもよい。酸変性ポリオレフィンとしては、酸変性されたポリオレフィンであれば特に制限されないが、好ましくは不飽和カルボン酸またはその無水物でグラフト変性されたポリオレフィンが挙げられる。 In addition, when the adhesive film 1 for metal terminals is a single layer as shown in FIG. 4, the adhesive film 1 for metal terminals must have thermal adhesion to the surface of the metal terminal and the surface of the exterior material for the electrical storage device, and in particular, taking into consideration thermal adhesion to metals, the polyolefin may be an acid-modified polyolefin (i.e., an acid-modified polyolefin). There are no particular limitations on the acid-modified polyolefin, so long as it is an acid-modified polyolefin, but preferred examples include polyolefins graft-modified with an unsaturated carboxylic acid or anhydride thereof.
酸変性されるポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等の結晶性又は非晶性のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられ、特に好ましくはポリプロピレンである。 Specific examples of polyolefins to be acid-modified include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers. Among these polyolefins, polyethylene and polypropylene are preferred, and polypropylene is particularly preferred.
また、酸変性されるポリオレフィンは、環状ポリオレフィンであってもよい。例えば、カルボン酸変性環状ポリオレフィンとは、環状ポリオレフィンを構成するモノマーの一部を、α,β-不飽和カルボン酸又はその無水物に代えて共重合することにより、或いは環状ポリオレフィンに対してα,β-不飽和カルボン酸又はその無水物をブロック重合又はグラフト重合することにより得られるポリマーである。 The polyolefin to be acid-modified may also be a cyclic polyolefin. For example, a carboxylic acid-modified cyclic polyolefin is a polymer obtained by copolymerizing a portion of the monomers constituting the cyclic polyolefin with an α,β-unsaturated carboxylic acid or its anhydride, or by block polymerizing or graft polymerizing an α,β-unsaturated carboxylic acid or its anhydride onto a cyclic polyolefin.
酸変性される環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、前記環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、ブタジエン、イソプレン等が挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネン等の環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエン等の環状ジエン等が挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、さらに好ましくはノルボルネンが挙げられる。構成モノマーとしては、スチレンも挙げられる。 The acid-modified cyclic polyolefin is a copolymer of an olefin and a cyclic monomer, and examples of the olefins that are constituent monomers of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene. Examples of the cyclic monomers that are constituent monomers of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these polyolefins, cyclic alkenes are preferred, and norbornene is more preferred. Styrene is also an example of a constituent monomer.
酸変性に使用されるカルボン酸またはその無水物としては、例えば、マレイン酸、アクリル酸、イタコン酸、クロトン酸、無水マレイン酸、無水イタコン酸等が挙げられる。樹脂層Aは、赤外分光法で分析すると、無水マレイン酸に由来するピークが検出されることが好ましい。例えば、赤外分光法にて無水マレイン酸変性ポリオレフィンを測定すると、波数1760cm-1付近と波数1780cm-1付近に無水マレイン酸由来のピークが検出される。樹脂層Aが無水マレイン酸変性ポリオレフィンより構成された層である場合、赤外分光法にて測定すると、無水マレイン酸由来のピークが検出される。ただし、酸変性度が低いとピークが小さくなり検出されない場合がある。その場合は核磁気共鳴分光法にて分析可能である。 Examples of the carboxylic acid or its anhydride used for the acid modification include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, and itaconic anhydride. When the resin layer A is analyzed by infrared spectroscopy, it is preferable that a peak derived from maleic anhydride is detected. For example, when maleic anhydride-modified polyolefin is measured by infrared spectroscopy, peaks derived from maleic anhydride are detected at wave numbers of about 1760 cm -1 and about 1780 cm -1 . When the resin layer A is a layer composed of maleic anhydride-modified polyolefin, a peak derived from maleic anhydride is detected by infrared spectroscopy. However, if the degree of acid modification is low, the peak may be small and not detected. In that case, it can be analyzed by nuclear magnetic resonance spectroscopy.
また、金属端子用接着性フィルム1が、図5~7に示すような多層構造(複層)の場合には、金属端子側の表面には金属との熱融着性を備える樹脂層を備える一方で、蓄電デバイス用外装材の表面には蓄電デバイス用外装材の熱融着性樹脂層のみとの熱融着性を備える樹脂層Aを備えることで足りるので、蓄電デバイス用外装材の熱融着性樹脂層に使用される樹脂が酸変性されていないポリオレフィン、特に、酸変性されていないポリプロピレンであること、これらと同種の樹脂でれば、熱融着性に優れることを考慮すれば、樹脂層Aは、酸変性されていないポリオレフィンフィルムにより好適に構成することができ、特に、酸変性されていないポリプロピレンフィルムにより好適に構成することができる。 Furthermore, when the adhesive film 1 for metal terminals has a multilayer structure (multiple layers) as shown in Figures 5 to 7, it is sufficient that the surface on the metal terminal side is provided with a resin layer that has thermal adhesion to the metal, while the surface of the exterior material for an electricity storage device is provided with a resin layer A that has thermal adhesion only to the thermally adhesive resin layer of the exterior material for an electricity storage device. Therefore, considering that the resin used in the thermally adhesive resin layer of the exterior material for an electricity storage device is an acid-unmodified polyolefin, particularly an acid-unmodified polypropylene, and that resins of the same type have excellent thermal adhesion, the resin layer A can be suitably constituted by an acid-unmodified polyolefin film, particularly an acid-unmodified polypropylene film.
本開示において、金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、金属端子用接着性フィルムと金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件(回数は1回)で熱融着させて、樹脂層Aが表面に位置するように配置された接着性フィルム付き金属端子を取得し、さらに、接着性フィルム付き金属端子の接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、接着性フィルムと熱融着性樹脂層との熱融着部において、接着性フィルムの樹脂層Aの結晶ラメラ厚みAと、熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である。 In the present disclosure, the adhesive film for metal terminals has one surface composed of resin layer A, and the adhesive film for metal terminals and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds (one time) to obtain a metal terminal with an adhesive film arranged so that resin layer A is located on the surface, and when the adhesive film of the metal terminal with adhesive film is heat-sealed to a heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film and the heat-sealable resin layer.
本開示の効果をより一層好適に発揮する観点から、当該差は、好ましくは0.29nm以下、より好ましくは0.25nm以下、さらに好ましくは0.20nm以下であり、また、当該差の下限については、例えば0.00nm、0.01nmなどが挙げられ、好ましい範囲としては0.00~0.30nm程度、0.00~0.29nm程度、0.00~0.25nm程度、0.00~0.20nm程度、0.1~0.30nm程度、0.10~0.29nm程度、0.10~0.25nm程度、0.10~0.20nm程度が挙げられる。 From the viewpoint of more optimally exerting the effects of the present disclosure, the difference is preferably 0.29 nm or less, more preferably 0.25 nm or less, and even more preferably 0.20 nm or less. The lower limit of the difference can be, for example, 0.00 nm or 0.01 nm, and preferred ranges include about 0.00 to 0.30 nm, about 0.00 to 0.29 nm, about 0.00 to 0.25 nm, about 0.00 to 0.20 nm, about 0.1 to 0.30 nm, about 0.10 to 0.29 nm, about 0.10 to 0.25 nm, and about 0.10 to 0.20 nm.
また、接着性フィルムの樹脂層Aの結晶ラメラ厚みAとしては、好ましくは4.0nm以上、より好ましくは4.5nm以上、さらに好ましくは5.0nm以上であり、また、好ましくは10.0nm以下、より好ましくは9.5nm以下、さらに好ましくは9.0nm以下であり、好ましい範囲としては、4.0~10.0nm程度、4.0~9.5nm程度、4.0~9.0nm程度、4.5~10.0nm程度、4.5~9.5nm程度、4.5~9.0nm程度、5.0~10.0nm程度、5.0~9.5nm程度、5.0~9.0nm程度が挙げられる。 The crystalline lamellar thickness A of the resin layer A of the adhesive film is preferably 4.0 nm or more, more preferably 4.5 nm or more, and even more preferably 5.0 nm or more, and is preferably 10.0 nm or less, more preferably 9.5 nm or less, and even more preferably 9.0 nm or less. Preferred ranges include about 4.0 to 10.0 nm, about 4.0 to 9.5 nm, about 4.0 to 9.0 nm, about 4.5 to 10.0 nm, about 4.5 to 9.5 nm, about 4.5 to 9.0 nm, about 5.0 to 10.0 nm, about 5.0 to 9.5 nm, and about 5.0 to 9.0 nm.
また、蓄電デバイス用外装材の熱融着性樹脂層の結晶ラメラ厚みBとしては、好ましくは5.1nm以上、より好ましくは5.5nm以上、さらに好ましくは6.0nm以上であり、また、好ましくは9.0nm以下、より好ましくは8.5nm以下、さらに好ましくは8.0nm以下であり、好ましい範囲としては、5.0~9.0nm程度、5.0~8.5nm程度、5.0~8.0nm程度、5.1~9.0nm程度、5.1~8.5nm程度、5.1~8.0nm程度、5.5~9.0nm程度、5.5~8.5nm程度、5.5~8.0nm程度、6.0~9.0nm程度、6.0~8.5nm程度、6.0~8.0nm程度が挙げられる。 The crystal lamella thickness B of the heat-sealable resin layer of the exterior material for an electrical storage device is preferably 5.1 nm or more, more preferably 5.5 nm or more, and even more preferably 6.0 nm or more, and is preferably 9.0 nm or less, more preferably 8.5 nm or less, and even more preferably 8.0 nm or less. Preferred ranges include about 5.0 to 9.0 nm, about 5.0 to 8.5 nm, about 5.0 to 8.0 nm, about 5.1 to 9.0 nm, about 5.1 to 8.5 nm, about 5.1 to 8.0 nm, about 5.5 to 9.0 nm, about 5.5 to 8.5 nm, about 5.5 to 8.0 nm, about 6.0 to 9.0 nm, about 6.0 to 8.5 nm, and about 6.0 to 8.0 nm.
<接着性フィルムの樹脂層Aの結晶ラメラ厚みAと外装材の熱融着性樹脂層の結晶ラメラ厚みBの測定>
一方側の表面を構成する樹脂層Aを備える接着性フィルム(MD25mm、TD20mm)の他方側の表面と、金属端子(縦22.5mm、横30mm、厚み0.4mm)とを、温度200℃、圧力0.25MPa、16秒間の条件(回数は1回)で熱融着させて、樹脂層Aが表面に位置するように配置された接着性フィルム付き金属端子を取得する。このとき、接着性フィルムのMDと金属端子の縦方向とが一致するようにする。さらに、金属端子用接着性フィルム付き金属端子の状態では、樹脂層Aが最表面に配置される。次に、接着性フィルム付き金属端子の接着性フィルムと、蓄電デバイス用外装材の結晶ラメラ厚みが5.0~9.0nmの熱融着性樹脂層(ランダムポリプロピレン樹脂からなる熱融着性樹脂層(MD120mm、TD30mm、厚さ80μm))とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させて測定用の試料とする。このとき、接着性フィルムのMDと蓄電デバイス用外装材の熱融着性樹脂層のTDとが一致するようにする。以下の測定条件により、接着性フィルムと熱融着性樹脂層との熱融着部について、断面方向からSTEM観察を実施し、得られた画像データに対し、下記の画像処理条件で、接着性フィルムの樹脂層Aの結晶ラメラ厚みAと、蓄電デバイス用外装材の前記熱融着性樹脂層の結晶ラメラ厚みBとを以下の測定条件で測定する。
<Measurement of crystalline lamella thickness A of resin layer A of adhesive film and crystalline lamella thickness B of heat-fusible resin layer of exterior material>
The other surface of the adhesive film (MD 25 mm, TD 20 mm) having the resin layer A constituting one surface and the metal terminal (length 22.5 mm, width 30 mm, thickness 0.4 mm) are heat-sealed under the conditions of a temperature of 200° C., a pressure of 0.25 MPa, and a time of 16 seconds (one time) to obtain a metal terminal with an adhesive film arranged so that the resin layer A is located on the surface. At this time, the MD of the adhesive film and the vertical direction of the metal terminal are made to coincide. Furthermore, in the state of a metal terminal with an adhesive film for a metal terminal, the resin layer A is arranged on the outermost surface. Next, the adhesive film of the metal terminal with the adhesive film and a heat-sealable resin layer (heat-sealable resin layer made of random polypropylene resin (MD 120 mm, TD 30 mm, thickness 80 μm)) having a crystal lamellar thickness of 5.0 to 9.0 nm of the exterior material for a storage battery device are heat-sealed under the conditions of a temperature of 200° C., a pressure of 1.0 MPa, and a time of 3 seconds to obtain a sample for measurement. At this time, the MD of the adhesive film and the TD of the heat-sealable resin layer of the electrical storage device packaging material are made to coincide with each other. STEM observation is performed from the cross-sectional direction of the heat-sealed portion between the adhesive film and the heat-sealable resin layer under the following measurement conditions, and the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer of the electrical storage device packaging material are measured under the following measurement conditions using the following image processing conditions for the obtained image data.
(測定条件)
[前処理]
試料を短冊状に切断後、熱硬化性樹脂を用いて包埋し50℃12時間かけて硬化させる。その後ウルトラミクロトーム(ガラスナイフ使用:仕上げ厚さ0.5um)を用いて断面作製した後、Ru染色を施す。さらに、ウルトラミクロトーム(ダイヤモンドナイフ使用:仕上げ厚さ80nm)を用いて超薄切片を作製する。
(Measurement conditions)
[Pretreatment]
After cutting the sample into strips, it is embedded in a thermosetting resin and hardened at 50° C. for 12 hours. Then, a cross section is prepared using an ultramicrotome (using a glass knife: finishing thickness 0.5 um) and then Ru staining is performed. Furthermore, an ultrathin section is prepared using an ultramicrotome (using a diamond knife: finishing thickness 80 nm).
[STEM観察]
・測定装置:STEM
・加速電圧:30.0kV
・エミッション電流:10μA
・W.D:8mm
・検出器:TE
・取り込み画素数:5120x3840
・スキャンスピード:80sec
[STEM observation]
・Measuring device: STEM
Acceleration voltage: 30.0 kV
Emission current: 10 μA
・W.D: 8mm
Detector: TE
・Number of captured pixels: 5120 x 3840
Scan speed: 80 sec
[画像処理条件]
<二値化処理>
画像処理プログラムであるPythonのOpenCVライブラリ等を用いて下記手順に従いSTEM画像を白色部がラメラ構造の結晶部、黒色部がラメラ構造の非晶部となるよう白黒二値化する。なお、ラメラ構造とは、ポリマー分子の結晶部と非晶部が交互に折り重なって形成される周期構造である。
1.測定画像から512px×512pxを切り抜き
2.適用的コントラスト平坦化(clipLimit=2.0, tileGridSize=(8,8))
3.コントラスト平坦化
4.二値化(閾値輝度=127)
5.ノイズ除去(面積5px^2以下の白色部除去)
6.ノイズ除去(面積5px^2以下の黒色部除去)
7.モルフォロジー変換-Open処理(カーネルサイズ=3px×3px)
8.モルフォロジー変換-Close処理(カーネルサイズ=3px×3px)
[Image processing conditions]
<Binarization process>
Using an image processing program such as Python's OpenCV library, the STEM image is binarized in black and white according to the following procedure, so that white parts represent crystalline parts of a lamellar structure and black parts represent amorphous parts of a lamellar structure. Note that a lamellar structure is a periodic structure formed by alternating crystalline and amorphous parts of polymer molecules.
1. Crop 512px x 512px from the measurement image. 2. Adaptive contrast flattening (clipLimit = 2.0, tileGridSize = (8, 8)).
3. Contrast flattening 4. Binarization (threshold brightness = 127)
5. Noise removal (removal of white areas less than 5px^2)
6. Noise removal (removal of black areas less than 5px^2)
7. Morphological transformation-Open processing (kernel size = 3px x 3px)
8. Morphological transformation-Close processing (kernel size = 3px x 3px)
[結晶ラメラ厚みの定量化]
二値化画像の白色部に対し、アメリカ国立衛生研究所(NIH)が開発した画像解析フリーウェアであるImageJを用いて、白色部の各ピクセルに対してLocal Thickness を計算する。その後、Local Thicknessの値が非0となるピクセルのLocal Thicknessの値に関し、画像全体領域の平均値を計算する。この計算を20枚の画像に対して行いその平均値を導出し、撮像時の倍率からnmに換算して結晶ラメラ厚みと規定する。樹脂層A及び熱融着性樹脂層に対して結晶ラメラ厚みA,Bを算出する。また、結晶ラメラ厚みA,Bの差の絶対値を結晶ラメラ厚み差とする。
[Quantification of Crystalline Lamella Thickness]
For the white parts of the binarized image, ImageJ, an image analysis freeware developed by the National Institutes of Health (NIH), is used to calculate the local thickness for each pixel in the white parts. Then, the average value of the local thickness of the entire image area is calculated for the local thickness values of pixels with a non-zero local thickness value. This calculation is performed for 20 images, and the average value is derived, converted to nm from the magnification at the time of imaging, and defined as the crystalline lamella thickness. The crystalline lamella thicknesses A and B are calculated for the resin layer A and the heat-sealable resin layer. The absolute value of the difference between the crystalline lamella thicknesses A and B is defined as the crystalline lamella thickness difference.
接着性フィルムの樹脂層Aの結晶ラメラ厚みAを調整する方法としては、例えば、樹脂層Aを形成する際の成形法(例えば押し出し法、インフレーション法などの成形法の種類や、冷却温度、冷却時間、ライン速度、クリアランス)や、樹脂の配合、樹脂種の選定などが挙げられる。例えば製膜後の冷却速度を遅くすると結晶ラメラ厚みAは大きくなる傾向にあり、また、例えば製膜後の冷却速度を速くすると結晶ラメラ厚みAは小さくなる傾向にある。特に、樹脂層Aの成形において、製膜温度、製膜速度、冷却条件(チルロール温度)が、樹脂層Aの冷却速度に影響が大きい条件である。例えば、製膜温度及び製膜速度が高く、チルロール温度が低い条件になると、押し出された樹脂が急冷されることになる。そうすると、結晶ラメラ厚みが小さくなる。一方、製膜温度及び製膜速度が低く、チルロール温度が高い条件になると、押し出された樹脂が徐冷されることになり、結晶ラメラ厚みが大きくなる。また、樹脂層Aの厚みについても、結晶ラメラ厚みに影響する。結晶ラメラ厚みが5.0~9.0nmの熱融着性樹脂層を用意し、前記のように測定用の試料を作成して、結晶ラメラ厚みA,Bを測定する。これらの測定結果から、樹脂層Aを形成する樹脂フィルムを選定(例えば市販品等から選定してもよい)して、結晶ラメラ厚みA,Bの差が0.3nm以下となる樹脂フィルムを、本開示の樹脂層Aとして利用する。 Methods for adjusting the crystalline lamellar thickness A of the resin layer A of the adhesive film include, for example, the molding method when forming the resin layer A (for example, the type of molding method such as extrusion method or inflation method, cooling temperature, cooling time, line speed, clearance), resin blend, and selection of resin type. For example, if the cooling rate after film formation is slowed, the crystalline lamellar thickness A tends to increase, and, for example, if the cooling rate after film formation is fast, the crystalline lamellar thickness A tends to decrease. In particular, in the molding of the resin layer A, the film formation temperature, film formation speed, and cooling conditions (chill roll temperature) are conditions that have a large effect on the cooling rate of the resin layer A. For example, if the film formation temperature and film formation speed are high and the chill roll temperature is low, the extruded resin will be rapidly cooled. This will result in a small crystalline lamellar thickness. On the other hand, if the film formation temperature and film formation speed are low and the chill roll temperature is high, the extruded resin will be slowly cooled, and the crystalline lamellar thickness will increase. The thickness of the resin layer A also affects the crystalline lamellar thickness. A heat-sealable resin layer with a crystalline lamellar thickness of 5.0 to 9.0 nm is prepared, and a measurement sample is prepared as described above to measure the crystalline lamellar thicknesses A and B. From these measurement results, a resin film for forming the resin layer A is selected (for example, it may be selected from commercially available products, etc.), and the resin film with a difference between the crystalline lamellar thicknesses A and B of 0.3 nm or less is used as the resin layer A of the present disclosure.
本開示の金属端子用接着性フィルム1においては、前記の結晶ラメラ厚みA,Bの差が0.3nm以下であることにより、接着性フィルムと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着された際に高い接着強度を発揮できる。この理由については、次のように考えることができる。すなわち、接着性フィルムの樹脂層Aと蓄電デバイス用外装材の熱融着性樹脂層とが熱融着後において、接着性フィルムの樹脂層Aの結晶ラメラ厚みAと、蓄電デバイス用外装材の熱融着性樹脂層の結晶ラメラ厚みBの差が0.3nm以下と非常に小さい値であることにより、樹脂層Aと熱融着性樹脂層との界面部分において、これらの層が混ざりやすく、一体化が促進されたと評価することができ、結果として、これらの層間が強固に接合されて、高い接着強度が発揮されるものと考えることができる。 In the adhesive film 1 for metal terminals of the present disclosure, the difference between the crystalline lamellar thicknesses A and B is 0.3 nm or less, so that high adhesive strength can be exhibited when the adhesive film and the heat-sealable resin layer of the exterior material for the electric storage device are heat-sealed. The reason for this can be considered as follows. That is, after the resin layer A of the adhesive film and the heat-sealable resin layer of the exterior material for the electric storage device are heat-sealed, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer of the exterior material for the electric storage device is a very small value of 0.3 nm or less, so that it can be evaluated that these layers are easily mixed at the interface between the resin layer A and the heat-sealable resin layer, and integration is promoted, and as a result, it can be considered that these layers are firmly bonded to each other, and high adhesive strength is exhibited.
本開示の接着性フィルムは、90体積%融解時の温度(本開示の接着性フィルムが下記の方法によって加熱され、融解割合が90体積%である時の融解温度(℃))が、好ましくは100℃以上、より好ましくは105℃以上、さらに好ましくは107℃以上であり、また、好ましくは120℃以下、より好ましくは117℃以下、さらに好ましくは115℃以下であり、好ましい範囲としては、100~120℃程度、100~117℃程度、100~115℃程度、105~120℃程度、105~117℃程度、105~115℃程度、107~120℃程度、107~117℃程度、107~115℃程度である。また、樹脂層Aは、75体積%融解時の温度が、好ましくは100℃以上、より好ましくは103℃以上、さらに好ましくは105℃以上であり、また、好ましくは120℃以下、より好ましくは118℃以下、さらに好ましくは116℃以下であり、好ましい範囲としては、100~120℃程度、100~118℃程度、100~116℃程度、103~120℃程度、103~118℃程度、103~116℃程度、105~120℃程度、105~118℃程度、105~116℃程度である。また、樹脂層Aは、50体積%融解時の温度が、好ましくは95℃以上、より好ましくは98℃以上、さらに好ましくは100℃以上であり、また、好ましくは115℃以下、より好ましくは112℃以下、さらに好ましくは110℃以下であり、好ましい範囲としては、95~115℃程度、95~112℃程度、95~110℃程度、98~115℃程度、98~112℃程度、98~110℃程度、100~115℃程度、100~112℃程度、100~110℃程度である。また、樹脂層Aは、25体積%融解時の温度が、好ましくは90℃以上、より好ましくは92℃以上、さらに好ましくは94℃以上であり、また、好ましくは108℃以下、より好ましくは106℃以下、さらに好ましくは104℃以下であり、好ましい範囲としては、90~108℃程度、90~106℃程度、90~104℃程度、92~108℃程度、92~106℃程度、92~104℃程度、94~108℃程度、94~106℃程度、94~104℃程度である。また、樹脂層Aは、10体積%融解時の温度が、好ましくは84℃以上、より好ましくは86℃以上、さらに好ましくは88℃以上であり、また、好ましくは102℃以下、より好ましくは100℃以下、さらに好ましくは98℃以下であり、好ましい範囲としては、84~102℃程度、84~100℃程度、84~98℃程度、86~102℃程度、86~100℃程度、86~98℃程度、88~102℃程度、88~100℃程度、88~98℃程度である。例えば、25体積%融解時の温度が低い場合、低温環境で外装材の熱融着性樹脂層と接着性フィルムとを熱融着する場合に有利である。 The adhesive film of the present disclosure has a temperature at 90% volume melting (the melting temperature (°C) when the adhesive film of the present disclosure is heated by the method described below and the melting ratio is 90% by volume) of preferably 100°C or higher, more preferably 105°C or higher, even more preferably 107°C or higher, and preferably 120°C or lower, more preferably 117°C or lower, even more preferably 115°C or lower, with preferred ranges being approximately 100-120°C, approximately 100-117°C, approximately 100-115°C, approximately 105-120°C, approximately 105-117°C, approximately 105-115°C, approximately 107-120°C, approximately 107-117°C, and approximately 107-115°C. Furthermore, the temperature of resin layer A at 75% by volume melting is preferably 100°C or higher, more preferably 103°C or higher, and even more preferably 105°C or higher, and is preferably 120°C or lower, more preferably 118°C or lower, and even more preferably 116°C or lower, with preferred ranges being about 100 to 120°C, about 100 to 118°C, about 100 to 116°C, about 103 to 120°C, about 103 to 118°C, about 103 to 116°C, about 105 to 120°C, about 105 to 118°C, and about 105 to 116°C. Furthermore, the temperature of resin layer A at 50% by volume melting is preferably 95°C or higher, more preferably 98°C or higher, and even more preferably 100°C or higher, and is preferably 115°C or lower, more preferably 112°C or lower, and even more preferably 110°C or lower, with preferred ranges being about 95 to 115°C, about 95 to 112°C, about 95 to 110°C, about 98 to 115°C, about 98 to 112°C, about 98 to 110°C, about 100 to 115°C, about 100 to 112°C, and about 100 to 110°C. Furthermore, the temperature of resin layer A at 25% by volume melting is preferably 90°C or higher, more preferably 92°C or higher, and even more preferably 94°C or higher, and is preferably 108°C or lower, more preferably 106°C or lower, and even more preferably 104°C or lower, with preferred ranges being about 90 to 108°C, about 90 to 106°C, about 90 to 104°C, about 92 to 108°C, about 92 to 106°C, about 92 to 104°C, about 94 to 108°C, about 94 to 106°C, and about 94 to 104°C. Furthermore, the temperature of the resin layer A at 10% volume melting is preferably 84°C or higher, more preferably 86°C or higher, and even more preferably 88°C or higher, and is preferably 102°C or lower, more preferably 100°C or lower, and even more preferably 98°C or lower, with preferred ranges being about 84-102°C, about 84-100°C, about 84-98°C, about 86-102°C, about 86-100°C, about 86-98°C, about 88-102°C, about 88-100°C, and about 88-98°C. For example, if the temperature at 25% volume melting is low, it is advantageous when the heat-sealable resin layer of the exterior material and the adhesive film are heat-sealed in a low-temperature environment.
<接着性フィルムの融解割合(体積%)と融解温度(℃)>
以下の手順により、接着性フィルムを210℃まで加熱して溶融させ、210℃から降温速度10℃/分の条件で冷却し、接着性フィルムが、それぞれ、90体積%融解している時の温度、75体積%融解している時の温度、50体積%融解している時の温度、25体積%融解している時の温度、及び10体積%融解している時の温度を測定する。
<Melting ratio (volume %) and melting temperature (°C) of adhesive film>
According to the following procedure, an adhesive film is heated to 210°C to melt it, and then cooled from 210°C at a temperature drop rate of 10°C/min, and the temperatures when the adhesive film is 90% melted by volume, 75% melted by volume, 50% melted by volume, 25% melted by volume, and 10% melted by volume are measured.
各測定サンプルについて、JIS K 7122:2012の規定に準拠して融解熱を測定する。測定は、示差走査熱量計を用いて行う。測定サンプルを、-50℃で15分間保持した後、10℃/分の昇温速度で-50℃から210℃まで昇温させて、1回目の融解熱ΔH(J/g)を測定した後、210℃にて10分間保持する。次に、10℃/分の降温速度で210℃から-50℃まで降温させて15分間保持する。さらに、10℃/分の昇温速度で-50℃から210℃まで昇温させて2回目の融解熱ΔH(J/g)を測定する。なお、窒素ガスの流量は50ml/分とする。以上の手順によって、1回目に測定される融解熱ΔH(J/g)の値を採用する。融解熱は、DSC曲線において、ベースライン(DSC曲線上の80℃の点から170℃の点を結んだ直線)とピークで囲まれた融解ピーク面積とする。一方、温度X℃以下の温度域における結晶融解熱量は、全結晶融解熱量を算出する際の融解ピーク面積のうち温度X℃以下の温度域の面積から算出される。すなわち、「温度X℃での溶融率」とは、換言すれば、下記式から算出される値である。
温度X℃での溶融率(%)={(融解ピーク面積のうち温度X以下の温度域の面積)/(融解ピーク面積)}×100・・・式
したがって25%融解時の温度は、温度Xでの溶融率(融解割合(体積%))=25を満たす温度X℃のことである。
The heat of fusion of each measurement sample is measured in accordance with the provisions of JIS K 7122:2012. The measurement is performed using a differential scanning calorimeter. The measurement sample is held at -50°C for 15 minutes, then heated from -50°C to 210°C at a heating rate of 10°C/min, the first heat of fusion ΔH (J/g) is measured, and then held at 210°C for 10 minutes. Next, the temperature is lowered from 210°C to -50°C at a heating rate of 10°C/min and held for 15 minutes. Furthermore, the temperature is raised from -50°C to 210°C at a heating rate of 10°C/min to measure the second heat of fusion ΔH (J/g). The flow rate of nitrogen gas is 50 ml/min. The value of the heat of fusion ΔH (J/g) measured in the first time by the above procedure is adopted. The heat of fusion is defined as the melting peak area surrounded by the baseline (a straight line connecting 80°C to 170°C on the DSC curve) and the peak in the DSC curve. Meanwhile, the heat of fusion of crystals in a temperature range below X°C is calculated from the area of the melting peak area in the temperature range below X°C when calculating the total heat of fusion of crystals. In other words, the "melting rate at temperature X°C" is a value calculated from the following formula.
Melting rate (%) at temperature X°C = {(area of melting peak area in the temperature range equal to or lower than temperature X) / (melting peak area)} × 100 ... formula Therefore, the temperature at 25% melting is temperature X°C at which the melting rate at temperature X (melting proportion (volume %)) = 25 is satisfied.
樹脂層Aは、1種の樹脂成分単独で形成してもよく、また2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成してもよい。製膜性の観点からは、樹脂層Aは、2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成することが好ましい。ブレンドポリマーとする場合、樹脂層Aは、例えば、ポリプロピレンを主成分(50質量%以上の成分)とし、50質量%以下を他の樹脂(柔軟性を向上させる観点からは、好ましくはポリエチレン)とすることが好ましい。一方、樹脂層Aの耐電解液性の観点からは、樹脂層Aは、樹脂としてポリプロピレンを単独で含むことが好ましい。 The resin layer A may be formed from one type of resin component alone, or from a blended polymer combining two or more types of resin components. From the viewpoint of film formability, it is preferable that the resin layer A is formed from a blended polymer combining two or more types of resin components. When using a blended polymer, it is preferable that the resin layer A contains, for example, polypropylene as the main component (a component of 50% by mass or more) and 50% by mass or less of another resin (preferably polyethylene from the viewpoint of improving flexibility). On the other hand, from the viewpoint of the electrolyte resistance of the resin layer A, it is preferable that the resin layer A contains polypropylene alone as the resin.
樹脂層Aには、本開示の効果を阻害しないことを限度として、必要に応じて、公知の添加剤が含まれていてもよい。 Resin layer A may contain known additives as necessary, to the extent that they do not impair the effects of the present disclosure.
例えば、樹脂層Aは、必要に応じて充填剤を含んでいてもよい。樹脂層Aが充填剤を含むことにより、充填剤がスペーサー(Spacer)として機能するために、金属端子2と蓄電デバイス用外装材3のバリア層33との間の短絡を効果的に抑制することが可能となる。充填剤の粒径としては、0.1~35μm程度、好ましくは5.0~30μm程度、さらに好ましくは10~25μm程度の範囲が挙げられる。また、充填剤の含有量としては、樹脂層Aを形成する樹脂成分100質量部に対して、それぞれ、5~30質量部程度、より好ましくは10~20質量部程度が挙げられる。 For example, the resin layer A may contain a filler as necessary. When the resin layer A contains a filler, the filler functions as a spacer, making it possible to effectively suppress short circuits between the metal terminal 2 and the barrier layer 33 of the exterior material 3 for an electrical storage device. The particle size of the filler is about 0.1 to 35 μm, preferably about 5.0 to 30 μm, and more preferably about 10 to 25 μm. The content of the filler is about 5 to 30 parts by mass, and more preferably about 10 to 20 parts by mass, relative to 100 parts by mass of the resin component that forms the resin layer A.
充填剤としては、無機系、有機系のいずれも用いることができる。無機系充填剤としては、例えば、炭素(カーボン、グラファイト)、シリカ、酸化アルミニウム、チタン酸バリウム、酸化鉄、シリコンカーバイド、酸化ジルコニウム、珪酸ジルコニウム、酸化マグネシウム、酸化チタン、アルミ酸カルシウム、水酸化カルシウム、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム等が挙げられる。また、有機系充填剤としては、例えば、フッ素樹脂、フェノール樹脂、ユリア樹脂、エポキシ樹脂、アクリル樹脂、ベンゾグアナミン・ホルムアルデヒド縮合物、メラミン・ホルムアルデヒド縮合物、ポリメタクリル酸メチル架橋物、ポリエチレン架橋物等が挙げられる。形状の安定性、剛性、内容物耐性の点から、酸化アルミニウム、シリカ、フッ素樹脂、アクリル樹脂、ベンゾグアナミン・ホルムアルデヒド縮合物が好ましく、特にこの中でも球状の酸化アルミニウム、シリカがより好ましい。樹脂層Aを形成する樹脂成分への充填剤の混合方法としては、予めバンバリーミキサー等で両者をメルトブレンドし、マスターバッチ化したものを所定の混合比にする方法、樹脂成分との直接混合方法などを採用することができる。 Both inorganic and organic fillers can be used. Examples of inorganic fillers include carbon (carbon, graphite), silica, aluminum oxide, barium titanate, iron oxide, silicon carbide, zirconium oxide, zirconium silicate, magnesium oxide, titanium oxide, calcium aluminate, calcium hydroxide, aluminum hydroxide, magnesium hydroxide, calcium carbonate, etc. Examples of organic fillers include fluororesin, phenolic resin, urea resin, epoxy resin, acrylic resin, benzoguanamine-formaldehyde condensate, melamine-formaldehyde condensate, polymethyl methacrylate crosslinked product, polyethylene crosslinked product, etc. From the viewpoints of shape stability, rigidity, and resistance to contents, aluminum oxide, silica, fluororesin, acrylic resin, and benzoguanamine-formaldehyde condensate are preferred, and among these, spherical aluminum oxide and silica are particularly preferred. The filler can be mixed into the resin component that forms the resin layer A by melt-blending the two in advance using a Banbury mixer or the like to create a master batch and mixing it in a specified ratio, or by directly mixing it with the resin component.
また、樹脂層Aは、必要に応じて顔料を含んでいてもよい。顔料としては、無機系の各種顔料を用いることができる。顔料の具体例としては、上記充填剤で例示した炭素(カーボン、グラファイト)が好ましく例示できる。炭素(カーボン、グラファイト)は、一般に蓄電デバイスの内部に使用されている材料であり、電解液に対する溶出の虞がない。また、着色効果が大きく接着性を阻害しない程度の添加量で充分な着色効果を得られると共に、熱で溶融することがなく、添加した樹脂の見かけの溶融粘度を高くすることができる。さらに、熱接着時(ヒートシール時)に加圧部が薄肉となることを防止して、蓄電デバイス用外装材と金属端子の間における優れた密封性を付与できる。 The resin layer A may also contain a pigment if necessary. As the pigment, various inorganic pigments can be used. A specific example of the pigment is preferably carbon (carbon, graphite) as exemplified in the filler above. Carbon (carbon, graphite) is a material that is generally used inside an electricity storage device and is not likely to dissolve in the electrolyte. In addition, it has a large coloring effect and can obtain a sufficient coloring effect with an amount added that does not inhibit adhesion, and it does not melt due to heat, and can increase the apparent melt viscosity of the added resin. Furthermore, it can prevent the pressurized part from becoming thin during heat adhesion (heat sealing), and can provide excellent sealing between the exterior material for electricity storage devices and the metal terminal.
樹脂層Aに顔料を添加する場合、その添加量としては、たとえば、粒径が約0.03μmのカーボンブラックを使用した場合、樹脂層Aを形成する樹脂成分100質量部に対して、それぞれ、0.05~0.3質量部程度、好ましくは0.1~0.2質量部程度が挙げられる。樹脂層Aに顔料を添加することにより、金属端子用接着性フィルム1の有無をセンサーで検知可能なもの、または目視で検査可能なものとすることができる。なお、樹脂層Aに充填剤と顔料とを添加する場合、同一の樹脂層Aに充填剤と顔料を添加してもよいが、金属端子用接着性フィルム1の熱融着性を阻害しない観点からは、充填剤及び顔料は、異なる層(例えば後述の第1樹脂層12a、第2樹脂層12b、中間層11など)に分けて添加することが好ましい。 When adding a pigment to the resin layer A, the amount of the pigment added is, for example, about 0.05 to 0.3 parts by mass, preferably about 0.1 to 0.2 parts by mass, per 100 parts by mass of the resin components forming the resin layer A when carbon black with a particle size of about 0.03 μm is used. By adding a pigment to the resin layer A, the presence or absence of the adhesive film 1 for metal terminals can be detected by a sensor or visually inspected. When adding a filler and a pigment to the resin layer A, the filler and the pigment may be added to the same resin layer A, but from the viewpoint of not impairing the thermal fusion properties of the adhesive film 1 for metal terminals, it is preferable to add the filler and the pigment separately to different layers (for example, the first resin layer 12a, the second resin layer 12b, the intermediate layer 11, etc. described below).
本開示の効果をより好適に奏する観点から、樹脂層Aの融解ピーク温度は、好ましくは125℃以上、より好ましくは約130℃以上、さらに好ましくは約135℃以上である。同様の観点から、当該融解ピーク温度は、例えば180℃以下、好ましくは175℃以下、より好ましくは170℃以下、さらに好ましくは約165℃以下、さらに好ましくは約160℃以下である。当該融解ピーク温度の好ましい範囲としては、125~180℃程度、125~175℃程度、125~170℃程度、125~165℃程度、125~160℃程度、130~180℃程度、130~175℃程度、130~170℃程度、130~165℃程度、130~160℃程度、135~180℃程度、135~175℃程度、135~170℃程度、135~165℃程度、135~160℃程度が挙げられる。本開示において、融解ピーク温度の測定方法は、以下の通りである。 From the viewpoint of more suitably achieving the effects of the present disclosure, the melting peak temperature of resin layer A is preferably 125°C or higher, more preferably about 130°C or higher, and even more preferably about 135°C or higher. From the same viewpoint, the melting peak temperature is, for example, 180°C or lower, preferably 175°C or lower, more preferably 170°C or lower, even more preferably about 165°C or lower, and even more preferably about 160°C or lower. Preferred ranges of the melting peak temperature include about 125 to 180°C, about 125 to 175°C, about 125 to 170°C, about 125 to 165°C, about 125 to 160°C, about 130 to 180°C, about 130 to 175°C, about 130 to 170°C, about 130 to 165°C, about 130 to 160°C, about 135 to 180°C, about 135 to 175°C, about 135 to 170°C, about 135 to 165°C, and about 135 to 160°C. In this disclosure, the method for measuring the melting peak temperature is as follows.
<融解ピーク温度の測定>
各測定サンプルについて、JIS K7121:2012(プラスチックの転移温度測定方法(JIS K7121:1987の追補1))の規定に準拠して融解ピーク温度を測定する。測定は、示差走査熱量計(DSC)を用いて行う。測定サンプルを、-50℃で15分間保持した後、10℃/分の昇温速度で-50℃から210℃まで昇温させて、1回目の融解ピーク温度P(℃)を測定した後、210℃にて10分間保持する。次に、10℃/分の降温速度で210℃から-50℃まで降温させて15分間保持する。さらに、10℃/分の昇温速度で-50℃から210℃まで昇温させて2回目の融解ピーク温度Q(℃)を測定する。なお、窒素ガスの流量は50ml/分とする。以上の手順によって、1回目に測定される融解ピーク温度P(℃)と、2回目に測定される融解ピーク温度Q(℃)を求める。以上の手順によって、1回目に測定される融解ピーク温度P(℃)の値を採用する。
<Measurement of Melting Peak Temperature>
The melting peak temperature of each measurement sample is measured in accordance with the provisions of JIS K7121:2012 (Method of measuring transition temperature of plastics (JIS K7121:1987 Supplement 1)). The measurement is performed using a differential scanning calorimeter (DSC). The measurement sample is held at -50°C for 15 minutes, then heated from -50°C to 210°C at a heating rate of 10°C/min, the first melting peak temperature P (°C) is measured, and then held at 210°C for 10 minutes. Next, the temperature is lowered from 210°C to -50°C at a heating rate of 10°C/min and held for 15 minutes. Furthermore, the temperature is raised from -50°C to 210°C at a heating rate of 10°C/min to measure the second melting peak temperature Q (°C). The flow rate of nitrogen gas is 50 ml/min. By the above procedure, the melting peak temperature P (°C) measured the first time and the melting peak temperature Q (°C) measured the second time are obtained. The melting peak temperature P (°C) measured the first time by the above procedure is adopted.
本開示の金属端子用接着性フィルム1が樹脂層Aの単層により構成されている場合、後述する金属端子用接着性フィルム1の総厚みが、樹脂層Aの厚みに対応する。 When the adhesive film 1 for metal terminals of the present disclosure is composed of a single layer of resin layer A, the total thickness of the adhesive film 1 for metal terminals, which will be described later, corresponds to the thickness of resin layer A.
また、本開示の金属端子用接着性フィルム1が多層構造(複層)により構成されている場合、本開示の効果をより好適に奏する観点から、樹脂層Aの厚さは、好ましくは約10μm以上、より好ましくは約15μm以上、さらに好ましくは約20μm以上、さらに好ましくは約30μm以上、さらに好ましくは約40μm以上、さらに好ましくは約50μm以上であり、また、好ましくは約120μm以下、より好ましくは約100μm以下、さらに好ましくは80μm以下である。樹脂層Aの厚さの好ましい範囲としては、10~120μm程度、10~100μm程度、10~80μm程度、15~120μm程度、15~100μm程度、15~80μm程度、20~120μm程度、20~100μm程度、20~80μm程度、30~120μm程度、30~100μm程度、30~80μm程度、40~120μm程度、40~100μm程度、40~80μm程度、50~120μm程度、50~100μm程度、50~80μm程度が挙げられる。金属端子用接着性フィルムの絶縁性を高める観点からは、樹脂層Aの厚さは、好ましくは約55μm以上、より好ましくは約60μm以上であり、また、好ましくは約100μm以下、より好ましくは約90μm以下であり、好ましい範囲としては、55~100μm程度、55~90μm程度、60~100μm程度、60~90μm程度が挙げられる。なお、本開示の金属端子用接着性フィルム1に樹脂層Aが複数含まれている場合、各樹脂層Aの厚みが、それぞれ、前記の厚みであることが好ましい。 Furthermore, when the adhesive film 1 for metal terminals of the present disclosure is constructed with a multilayer structure (multiple layers), from the viewpoint of more suitably achieving the effects of the present disclosure, the thickness of the resin layer A is preferably about 10 μm or more, more preferably about 15 μm or more, even more preferably about 20 μm or more, even more preferably about 30 μm or more, even more preferably about 40 μm or more, even more preferably about 50 μm or more, and is preferably about 120 μm or less, more preferably about 100 μm or less, even more preferably 80 μm or less. Preferred ranges of the thickness of the resin layer A include about 10 to 120 μm, about 10 to 100 μm, about 10 to 80 μm, about 15 to 120 μm, about 15 to 100 μm, about 15 to 80 μm, about 20 to 120 μm, about 20 to 100 μm, about 20 to 80 μm, about 30 to 120 μm, about 30 to 100 μm, about 30 to 80 μm, about 40 to 120 μm, about 40 to 100 μm, about 40 to 80 μm, about 50 to 120 μm, about 50 to 100 μm, and about 50 to 80 μm. From the viewpoint of improving the insulating properties of the adhesive film for metal terminals, the thickness of the resin layer A is preferably about 55 μm or more, more preferably about 60 μm or more, and is also preferably about 100 μm or less, more preferably about 90 μm or less, with preferred ranges including about 55 to 100 μm, about 55 to 90 μm, about 60 to 100 μm, and about 60 to 90 μm. When the adhesive film for metal terminals 1 of the present disclosure includes multiple resin layers A, it is preferable that the thickness of each resin layer A is the above-mentioned thickness.
前記の通り、本開示の金属端子用接着性フィルム1は、例えば図6に示すように、少なくとも、第1樹脂層12aと、中間層11と、第2樹脂層12bとがこの順に積層された構成とすることができる。当該構成において、第1樹脂層12aが金属端子2側に配置される。当該構成において、両面側の表面に、それぞれ第1樹脂層12a及び第2樹脂層12bが位置している。また、第2樹脂層12bが、蓄電デバイス用外装材3側の表面を構成することから、少なくとも第2樹脂層12bを樹脂層Aとする。 As described above, the adhesive film 1 for metal terminals of the present disclosure can be configured, for example as shown in FIG. 6, to have at least a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b laminated in this order. In this configuration, the first resin layer 12a is disposed on the metal terminal 2 side. In this configuration, the first resin layer 12a and the second resin layer 12b are located on the surfaces of both sides, respectively. In addition, since the second resin layer 12b constitutes the surface on the side of the exterior material 3 for an electricity storage device, at least the second resin layer 12b is referred to as resin layer A.
第1樹脂層12aは、樹脂により構成された層である。第1樹脂層12aは、樹脂層Aによって形成されていてもよいし、樹脂層Aとは異なる樹脂層Bによって形成されていてもよい。第1樹脂層12aは、金属端子2側に配置されることから、前述した酸変性ポリオレフィンを含むことが好ましく、酸変性ポリオレフィンにより形成されていることが好ましい。すなわち、第1樹脂層12aは、酸変性ポリオレフィンフィルムにより好適に構成することができる。酸変性ポリオレフィンについては、樹脂層Aについて説明した通りである。 The first resin layer 12a is a layer made of resin. The first resin layer 12a may be formed of resin layer A, or may be formed of resin layer B different from resin layer A. Since the first resin layer 12a is disposed on the metal terminal 2 side, it preferably contains the acid-modified polyolefin described above, and is preferably formed of acid-modified polyolefin. In other words, the first resin layer 12a can be suitably formed of an acid-modified polyolefin film. The acid-modified polyolefin is as described for resin layer A.
また、中間層11についても、樹脂層Aより形成されていてもよいし、樹脂層Aとは異なる樹脂層Bにより形成されていてもよい。 Furthermore, the intermediate layer 11 may be formed from a resin layer A, or may be formed from a resin layer B that is different from the resin layer A.
[樹脂層B]
樹脂層Bを構成する樹脂としては、例えば、ポリオレフィン系樹脂、ポリアミド系樹脂、ポリエステル系樹脂、エポキシ樹脂、アクリル樹脂、フッ素樹脂、珪素樹脂、フェノール樹脂、ポリエーテルイミド、ポリイミド、ポリカーボネート及びこれらの混合物や共重合物等が挙げられ、これらの中でも、特にポリオレフィン系樹脂が好ましい。ポリオレフィン系樹脂としては、ポリオレフィン、酸変性ポリオレフィンなどが挙げられる。
[Resin layer B]
Examples of the resin constituting the resin layer B include polyolefin resins, polyamide resins, polyester resins, epoxy resins, acrylic resins, fluororesins, silicone resins, phenol resins, polyetherimides, polyimides, polycarbonates, and mixtures or copolymers thereof, among which polyolefin resins are particularly preferred. Examples of the polyolefin resins include polyolefins and acid-modified polyolefins.
後述の通り、第1樹脂層12aは、ポリオレフィン系樹脂を含む(すなわち、ポリオレフィン骨格を有する)ことが好ましく、ポリオレフィンを含むことが好ましく、ポリオレフィンにより形成された層であることがさらに好ましい。第1樹脂層12aは、ポリオレフィン系樹脂の中でも、ポリオレフィンまたは酸変性ポリオレフィンを含むことが好ましく、酸変性ポリオレフィンを含むことがより好ましく、酸変性ポリオレフィンにより形成された層であることがさらに好ましい。 As described below, the first resin layer 12a preferably contains a polyolefin resin (i.e., has a polyolefin skeleton), preferably contains a polyolefin, and is more preferably a layer formed from a polyolefin. The first resin layer 12a preferably contains, among the polyolefin resins, a polyolefin or an acid-modified polyolefin, more preferably contains an acid-modified polyolefin, and is even more preferably a layer formed from an acid-modified polyolefin.
また、中間層11は、ポリオレフィン系樹脂を含む(すなわち、ポリオレフィン骨格を有する)ことが好ましく、ポリオレフィンを含むことが好ましく、ポリオレフィンにより形成された層であることがさらに好ましい。 Furthermore, the intermediate layer 11 preferably contains a polyolefin resin (i.e., has a polyolefin skeleton), preferably contains a polyolefin, and more preferably is a layer formed from a polyolefin.
第1樹脂層12a及び中間層11に用いられる樹脂層Bおいて、それぞれ、ポリオレフィン系樹脂は、ポリプロピレン系樹脂であることが好ましい。ポリオレフィンは、ポリプロピレンであることが好ましく、酸変性ポリオレフィンは、酸変性ポリプロピレンであることが好ましい。 In the resin layer B used in the first resin layer 12a and the intermediate layer 11, the polyolefin resin is preferably a polypropylene resin. The polyolefin is preferably polypropylene, and the acid-modified polyolefin is preferably acid-modified polypropylene.
樹脂層Bは、1種の樹脂成分単独で形成してもよく、また2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成してもよい。製膜性の観点からは、樹脂層Bは、2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成することが好ましい。ブレンドポリマーとする場合、樹脂層Bは、酸変性ポリプロピレンを主成分(50質量%以上の成分)とし、50質量%以下を他の樹脂(柔軟性を向上させる観点からは、好ましくはポリエチレン)とすることが好ましい。また、酸変性ポリプロピレンを含む樹脂層Bは、酸変性ポリプロピレンを主成分(50質量%以上の成分)とし、50質量%以下を他の樹脂(柔軟性を向上させる観点からは、好ましくはポリエチレン)とすることが好ましい。一方、樹脂層Bの耐電解液性の観点からは、樹脂層Bは、樹脂として酸変性ポリプロピレンを単独で含むことが好ましい。 The resin layer B may be formed of one type of resin component alone, or may be formed of a blend polymer combining two or more types of resin components. From the viewpoint of film formability, it is preferable that the resin layer B is formed of a blend polymer combining two or more types of resin components. When using a blend polymer, it is preferable that the resin layer B has acid-modified polypropylene as the main component (a component of 50 mass% or more) and 50 mass% or less of other resins (preferably polyethylene from the viewpoint of improving flexibility). Furthermore, it is preferable that the resin layer B containing acid-modified polypropylene has acid-modified polypropylene as the main component (a component of 50 mass% or more) and 50 mass% or less of other resins (preferably polyethylene from the viewpoint of improving flexibility). On the other hand, from the viewpoint of the electrolyte resistance of the resin layer B, it is preferable that the resin layer B contains acid-modified polypropylene alone as a resin.
樹脂層Bを構成する樹脂として、ポリエステル系樹脂は、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレートのようなポリエステル構造を含むものである。また、ポリエチレンテレフタレート構造又はポリブチレンテレフタレート構造に加えて、さらに、ポリエーテル構造を含み、当該ポリエーテル構造が、ポリテトラメチレンエーテルグリコール及びネオペンチルグリコールの少なくとも一方とポリブチレンテレフタレート構造のテレフタル酸との重縮合構造を備えていてもよい。また、ポリエチレンテレフタレート構造又はポリブチレンテレフタレート構造に加えて、さらに、別のポリエステル構造を含み、当該ポリエステル構造が、イソフタル酸、ドデカンジオン酸、及びセバシン酸からなる群より選択される少なくとも1種と、ポリブチレンテレフタレート構造の1,4-ブタンジオールとの重縮合構造を備えていてもよい。 The polyester resin constituting the resin layer B is, for example, one that contains a polyester structure such as polyethylene terephthalate or polybutylene terephthalate. In addition to the polyethylene terephthalate structure or polybutylene terephthalate structure, the polyester structure may further contain a polyether structure, and the polyether structure may have a polycondensation structure of at least one of polytetramethylene ether glycol and neopentyl glycol and terephthalic acid of a polybutylene terephthalate structure. In addition to the polyethylene terephthalate structure or polybutylene terephthalate structure, the polyester structure may further contain another polyester structure, and the polyester structure may have a polycondensation structure of at least one selected from the group consisting of isophthalic acid, dodecanedioic acid, and sebacic acid and 1,4-butanediol of a polybutylene terephthalate structure.
樹脂層Bの融解ピーク温度は、好ましくは125℃以上、より好ましくは約130℃以上、さらに好ましくは約135℃以上である。当該融解ピーク温度は、例えば180℃以下、好ましくは175℃以下、より好ましくは170℃以下、さらに好ましくは約165℃以下、さらに好ましくは約160℃以下である。当該融解ピーク温度の好ましい範囲としては、125~180℃程度、125~175℃程度、125~170℃程度、125~165℃程度、125~160℃程度、130~180℃程度、130~175℃程度、130~170℃程度、130~165℃程度、130~160℃程度、135~180℃程度、135~175℃程度、135~170℃程度、135~165℃程度、135~160℃程度が挙げられる。 The melting peak temperature of resin layer B is preferably 125°C or higher, more preferably about 130°C or higher, and even more preferably about 135°C or higher. The melting peak temperature is, for example, 180°C or lower, preferably 175°C or lower, more preferably 170°C or lower, even more preferably about 165°C or lower, and even more preferably about 160°C or lower. Preferred ranges for the melting peak temperature include about 125 to 180°C, about 125 to 175°C, about 125 to 170°C, about 125 to 165°C, about 125 to 160°C, about 130 to 180°C, about 130 to 175°C, about 130 to 170°C, about 130 to 165°C, about 130 to 160°C, about 135 to 180°C, about 135 to 175°C, about 135 to 170°C, about 135 to 165°C, and about 135 to 160°C.
また、本開示の金属端子用接着性フィルム1が、第1樹脂層12aとして樹脂層Bを有する場合、本開示の効果をより好適に奏する観点から、樹脂層Bの厚さは、好ましくは約10μm以上、より好ましくは約15μm以上、さらに好ましくは約20μm以上、さらに好ましくは約30μm以上、さらに好ましくは約40μm以上、さらに好ましくは約50μm以上、さらに好ましくは約50μm超、さらに好ましくは約60μm以上であり、また、好ましくは約120μm以下、より好ましくは約100μm以下、さらに好ましくは80μm以下、さらに好ましくは50μm以下である。当該樹脂層Bの厚さの好ましい範囲としては、10~120μm程度、10~100μm程度、10~80μm程度、10~50μm程度、15~120μm程度、15~100μm程度、15~80μm程度、15~50μm程度、20~120μm程度、20~100μm程度、20~80μm程度、20~50μm程度、30~120μm程度、30~100μm程度、30~80μm程度、30~50μm程度、40~120μm程度、40~100μm程度、40~80μm程度、40~50μm程度、50~120μm程度、50~100μm程度、50~80μm程度、50μm超120μm以下程度、50μm超100μm以下程度、50μm超80μm以下程度が挙げられる。 Furthermore, when the adhesive film 1 for metal terminals of the present disclosure has resin layer B as the first resin layer 12a, from the viewpoint of more suitably achieving the effects of the present disclosure, the thickness of resin layer B is preferably about 10 μm or more, more preferably about 15 μm or more, even more preferably about 20 μm or more, even more preferably about 30 μm or more, even more preferably about 40 μm or more, even more preferably about 50 μm or more, even more preferably more than about 50 μm, even more preferably about 60 μm or more, and is preferably about 120 μm or less, more preferably about 100 μm or less, even more preferably 80 μm or less, even more preferably 50 μm or less. Preferred ranges of the thickness of the resin layer B are about 10 to 120 μm, about 10 to 100 μm, about 10 to 80 μm, about 10 to 50 μm, about 15 to 120 μm, about 15 to 100 μm, about 15 to 80 μm, about 15 to 50 μm, about 20 to 120 μm, about 20 to 100 μm, about 20 to 80 μm, about 20 to 50 μm, and about 30 to 120 μm. , about 30 to 100 μm, about 30 to 80 μm, about 30 to 50 μm, about 40 to 120 μm, about 40 to 100 μm, about 40 to 80 μm, about 40 to 50 μm, about 50 to 120 μm, about 50 to 100 μm, about 50 to 80 μm, more than 50 μm and up to about 120 μm, more than 50 μm and up to about 100 μm, and more than 50 μm and up to about 80 μm.
また、本開示の金属端子用接着性フィルム1が、中間層11として樹脂層Bを有する場合、本開示の効果をより好適に奏する観点から、樹脂層Bの厚さは、好ましくは約10μm以上、より好ましくは約20μm以上、さらに好ましくは約30μm以上である。電力貯蔵システム用蓄電デバイス、車載用蓄電デバイスのように、比較的大型の蓄電デバイスに本開示の金属端子用接着性フィルム1を使用する場合には、樹脂層Bの厚さは、約50μm以上、約50μm超であることも好ましい。また、本開示の効果をより好適に奏する観点から、樹脂層Bの厚さは、好ましくは約120μm以下、より好ましくは約110μm以下、さらに好ましくは100μm以下である。携帯電話用蓄電デバイス、スマートフォン蓄電デバイス、タブレット端末用蓄電デバイスなどのように、比較的小型の蓄電デバイスに本開示の金属端子用接着性フィルム1を使用する場合には、樹脂層Bの厚さは、約50μm以下、約30μm以下であることも好ましい。当該樹脂層Bの厚さの好ましい範囲としては、10~120μm程度、10~110μm程度、10~100μm程度、10~50μm程度、10~30μm程度、20~120μm程度、20~110μm程度、20~100μm程度、20~50μm程度、20~30μm程度、30~120μm程度、30~110μm程度、30~100μm程度、30~50μm程度、50~120μm程度、50~110μm程度、50~100μm程度、50μm超120μm以下程度、50μm超110μm以下程度、50μm超100μm以下程度が挙げられる。 In addition, when the adhesive film 1 for metal terminals of the present disclosure has a resin layer B as the intermediate layer 11, from the viewpoint of more suitably achieving the effects of the present disclosure, the thickness of the resin layer B is preferably about 10 μm or more, more preferably about 20 μm or more, and even more preferably about 30 μm or more. When the adhesive film 1 for metal terminals of the present disclosure is used in a relatively large storage device such as a power storage device for a power storage system or an in-vehicle storage device, the thickness of the resin layer B is preferably about 50 μm or more, more preferably more than about 50 μm. In addition, from the viewpoint of more suitably achieving the effects of the present disclosure, the thickness of the resin layer B is preferably about 120 μm or less, more preferably about 110 μm or less, and even more preferably 100 μm or less. When the adhesive film 1 for metal terminals of the present disclosure is used in a relatively small storage device such as a storage device for a mobile phone, a storage device for a smartphone, or a storage device for a tablet terminal, the thickness of the resin layer B is preferably about 50 μm or less, or about 30 μm or less. Preferred ranges for the thickness of the resin layer B include about 10 to 120 μm, about 10 to 110 μm, about 10 to 100 μm, about 10 to 50 μm, about 10 to 30 μm, about 20 to 120 μm, about 20 to 110 μm, about 20 to 100 μm, about 20 to 50 μm, about 20 to 30 μm, about 30 to 120 μm, about 30 to 110 μm, about 30 to 100 μm, about 30 to 50 μm, about 50 to 120 μm, about 50 to 110 μm, about 50 to 100 μm, more than 50 μm and up to about 120 μm, more than 50 μm and up to about 110 μm, and more than 50 μm and up to about 100 μm.
なお、樹脂層Bには、樹脂層Aと同様、公知の添加剤(前述の充填剤、顔料など)が含まれていてもよい。充填剤、顔料の種類や添加量については、樹脂層Aと同様である。 In addition, resin layer B may contain known additives (such as the above-mentioned fillers and pigments) just like resin layer A. The types and amounts of fillers and pigments to be added are the same as those for resin layer A.
本開示の効果をより好適に奏する観点から、金属端子用接着性フィルム1の総厚みとしては、例えば約50μm以上、好ましくは約80μm以上、より好ましくは約90μm以上、さらに好ましくは約100μm以上である。また、本開示の金属端子用接着性フィルム1の総厚みは、約500μm以下、好ましくは約300μm以下、より好ましくは約250μm以下、さらに好ましくは200μm以下、さらに好ましくは180μm以下である。本開示の金属端子用接着性フィルム1の総厚みの好ましい範囲としては、50~500μm程度、50~300μm程度、50~250μm程度、50~200μm程度、50~180μm程度、80~500μm程度、80~300μm程度、80~250μm程度、80~200μm程度、80~180μm程度、90~500μm程度、90~300μm程度、90~250μm程度、90~200μm程度、90~180μm程度、100~500μm程度、100~300μm程度、100~250μm程度、100~200μm程度、100~180μm程度が挙げられる。より具体的な例としては、例えば、本開示の金属端子用接着性フィルム1を携帯電話、スマートフォン、タブレット用の比較的小型の蓄電デバイスに使用する場合には、総厚みは60~100μm程度とすることが好ましく、電力貯蔵システム、車載用の比較的大型の蓄電デバイスに使用する場合には、総厚みは100~200μm程度とすることが好ましい。 From the viewpoint of more suitably achieving the effects of the present disclosure, the total thickness of the adhesive film 1 for metal terminals is, for example, about 50 μm or more, preferably about 80 μm or more, more preferably about 90 μm or more, and even more preferably about 100 μm or more. The total thickness of the adhesive film 1 for metal terminals of the present disclosure is about 500 μm or less, preferably about 300 μm or less, more preferably about 250 μm or less, even more preferably 200 μm or less, and even more preferably 180 μm or less. Preferred ranges of the total thickness of the adhesive film 1 for metal terminals of the present disclosure include about 50 to 500 μm, about 50 to 300 μm, about 50 to 250 μm, about 50 to 200 μm, about 50 to 180 μm, about 80 to 500 μm, about 80 to 300 μm, about 80 to 250 μm, about 80 to 200 μm, about 80 to 180 μm, about 90 to 500 μm, about 90 to 300 μm, about 90 to 250 μm, about 90 to 200 μm, about 90 to 180 μm, about 100 to 500 μm, about 100 to 300 μm, about 100 to 250 μm, about 100 to 200 μm, and about 100 to 180 μm. As a more specific example, when the adhesive film 1 for metal terminals of the present disclosure is used in a relatively small power storage device for a mobile phone, smartphone, or tablet, the total thickness is preferably about 60 to 100 μm, and when it is used in a relatively large power storage device for a power storage system or vehicle, the total thickness is preferably about 100 to 200 μm.
本開示の効果をより好適に奏する観点から、本開示の金属端子用接着性フィルム1は、以下の方法によって測定される、外装材の熱融着性樹脂層との接着強度(25℃環境での剥離強度)は、好ましくは約80N/15mm以上、より好ましくは約90N/15mm以上、さらに好ましくは約100N/15mm以上であり、当該接着強度(25℃環境)の上限は、通常、約140N/15mm以下であり、好ましい範囲としては、80~140N/15mm程度、90~140N/15mm程度、100~140N/15mm程度が挙げられる。 From the viewpoint of more optimally achieving the effects of the present disclosure, the adhesive film 1 for metal terminals of the present disclosure has an adhesive strength (peel strength in a 25°C environment) with the heat-sealable resin layer of the exterior material, measured by the following method, of preferably about 80 N/15 mm or more, more preferably about 90 N/15 mm or more, and even more preferably about 100 N/15 mm or more, and the upper limit of the adhesive strength (in a 25°C environment) is usually about 140 N/15 mm or less, with preferred ranges being about 80 to 140 N/15 mm, about 90 to 140 N/15 mm, and about 100 to 140 N/15 mm.
また、本開示の効果をより好適に奏する観点から、本開示の金属端子用接着性フィルム1は、以下の方法によって測定される、外装材の熱融着性樹脂層との接着強度(60℃環境での剥離強度)は、好ましくは約60N/15mm以上、より好ましくは約70N/15mm以上、さらに好ましくは約80N/15mm以上であり、当該接着強度(60℃環境)の上限は、通常、約120N/15mm以下であり、好ましい範囲としては、60~120N/15mm程度、70~120N/15mm程度、80~120N/15mm程度が挙げられる。 In addition, from the viewpoint of more suitably achieving the effects of the present disclosure, the adhesive film 1 for metal terminals of the present disclosure has an adhesive strength (peel strength in a 60°C environment) with the heat-sealable resin layer of the exterior material, measured by the following method, of preferably about 60 N/15 mm or more, more preferably about 70 N/15 mm or more, and even more preferably about 80 N/15 mm or more, and the upper limit of the adhesive strength (in a 60°C environment) is usually about 120 N/15 mm or less, with preferred ranges being about 60 to 120 N/15 mm, about 70 to 120 N/15 mm, and about 80 to 120 N/15 mm.
<接着性フィルムと外装材との接着強度の測定(25℃環境又は60℃環境)>
接着性フィルムの外装材と金属端子との接着強度(剥離強度)を以下の手順により測定する。(外装材の作製)
まず、次の手順により、蓄電デバイス用外装材(以下、単に「外装材」と表記することがある)を作製する。ポリエチレンテレフタレートフィルム(厚さ12μm)/接着剤層(厚さ3μm)/ナイロンフィルム(厚さ15μm)からなる基材層(厚さ30μm)を、アルミニウム合金箔(厚さ40μm)の上にドライラミネート法により積層させ、もう一方面に熱融着樹脂層を共押出により積層させる。具体的には、ナイロンフィルムの上に2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、ナイロンフィルム上に接着剤層(厚さ3μm)を形成する。次いで、ナイロンフィルム上に接着剤層とポリエチレンテレフタレートフィルムを積層し基材層を作製する。次いで、アルミニウム合金箔からなるバリア層の一方面に、2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、アルミニウム合金箔上に接着剤層(厚さ3μm)を形成する。次いで、アルミニウム合金箔上に接着剤層とナイロンフィルム側を接着面とした基材層を積層した後、エージング処理を実施することにより、基材層/接着剤層/バリア層の積層体を作製する。次に、積層体のバリア層の上に、無水マレイン酸変性ポリプロピレン樹脂からなる接着層(厚さ40μm、金属層側に配置)と、ランダムポリプロピレン樹脂からなる熱融着性樹脂層(結晶ラメラ厚み厚さ40μm、最内層)を共押し出しすることにより、バリア層上に接着層/熱融着性樹脂層を積層させ、基材層、接着剤層、バリア層、接着層、熱融着性樹脂層がこの順に積層された蓄電デバイス用外装材を得る。得られた蓄電デバイス用外装材の熱融着性樹脂層の結晶ラメラ厚みは5.0~9.0nmである。
<Measurement of adhesive strength between adhesive film and exterior material (25° C. environment or 60° C. environment)>
The adhesive strength (peel strength) between the adhesive film exterior material and the metal terminal is measured by the following procedure. (Preparation of Exterior Material)
First, an exterior material for a power storage device (hereinafter, sometimes simply referred to as "exterior material") is prepared by the following procedure. A base layer (thickness 30 μm) consisting of a polyethylene terephthalate film (thickness 12 μm)/adhesive layer (thickness 3 μm)/nylon film (thickness 15 μm) is laminated on an aluminum alloy foil (thickness 40 μm) by a dry lamination method, and a heat-sealing resin layer is laminated on the other surface by co-extrusion. Specifically, a two-liquid urethane adhesive (a polyol compound and an aromatic isocyanate compound) is applied on the nylon film, and an adhesive layer (thickness 3 μm) is formed on the nylon film. Next, the adhesive layer and a polyethylene terephthalate film are laminated on the nylon film to prepare a base layer. Next, a two-liquid urethane adhesive (a polyol compound and an aromatic isocyanate compound) is applied on one surface of a barrier layer consisting of an aluminum alloy foil, and an adhesive layer (thickness 3 μm) is formed on the aluminum alloy foil. Next, the adhesive layer and the substrate layer with the nylon film side as the adhesive surface are laminated on the aluminum alloy foil, and then aging treatment is performed to produce a substrate layer/adhesive layer/barrier layer laminate. Next, an adhesive layer (40 μm thick, arranged on the metal layer side) made of maleic anhydride-modified polypropylene resin and a heat-sealable resin layer (40 μm crystalline lamella thickness, innermost layer) made of random polypropylene resin are co-extruded on the barrier layer of the laminate to laminate the adhesive layer/heat-sealable resin layer on the barrier layer, thereby obtaining an exterior material for a storage battery device in which the substrate layer, adhesive layer, barrier layer, adhesive layer, and heat-sealable resin layer are laminated in this order. The crystalline lamella thickness of the heat-sealable resin layer of the obtained exterior material for a storage battery device is 5.0 to 9.0 nm.
次に、金属端子2として、MD40mm、TD22.5mm、厚み400μmのアルミニウム箔(JIS H4160:1994 A8079H-O)を用意する。また、接着性フィルム1を長さ45mm、幅20mmに裁断する。次に、図9の模式図に示すように、2枚の接着性フィルムの間に、金属端子を挟み、接着性フィルム/金属端子/接着性フィルムの積層体を得る。このとき、金属端子のMD及びTDが、それぞれ、接着性フィルムの長さ方向及び幅方向と一致し、金属端子と接着性フィルムの中心が一致するように積層する(図9(a)参照)。また、接着性フィルムの第1樹脂層が金属端子側に配置されている。次に、2枚のポリテトラフルオロエチレンフィルム(PTFEフィルム、厚さ100μm)で、当該積層体を挟んだ状態で、温度200℃、面圧0.25MPa、16秒間の条件(回数は1回)で加熱し、接着性フィルムの第1樹脂層を金属端子に熱融着させて接着性フィルム付き金属端子を作製する(図9(b)参照)。この際、図9の模式図に示すように、金属端子が接着性フィルムによって挟み込まれることで、金属端子の周囲が接着性フィルムで覆われ、かつ、2枚の接着性フィルム同士が熱融着されている部分を形成する。次に、外装材をTD60mm、MD200mmのサイズに裁断し、図10の模式図に示すように、外装材の熱融着性樹脂層が内側になるようにして互いに対向させ、対向する熱融着性樹脂層の間に、得られた積層体を挟む(図10(a)参照)。このとき、外装材のMDとTDが、それぞれ積層体の幅方向及び長さ方向と一致するように積層する。この状態でヒートシールテスターを用いて、幅7mm(図10(b)のy軸方向に7mm)、200℃、面圧1.0MPa、3.0秒間の条件でヒートシール(図10(b)の斜線が付された領域Sを参照)し、25℃まで自然冷却して、外装材と接着性フィルムとの間を熱融着させた積層体を得る(図10(b)参照)。次に、得られた積層体の短辺方向の中央部を幅15mmに裁断する(裁断位置は、図10(b)の2点破線を参照)。次に、25℃の環境又は60℃環境において、それぞれ、テンシロン万能材料試験機で接着性フィルムと外装材の熱融着性樹脂層とを剥離させる。剥離時の最大強度を外装材に対する剥離強度(N/15mm)とする。剥離速度は20mm/分、剥離角度は180°、チャック間距離は30mmとし、3回測定した平均値とする。 Next, a piece of aluminum foil (JIS H4160:1994 A8079H-O) with an MD of 40 mm, TD of 22.5 mm and thickness of 400 μm is prepared as the metal terminal 2. The adhesive film 1 is cut to a length of 45 mm and a width of 20 mm. Next, as shown in the schematic diagram of Figure 9, the metal terminal is sandwiched between two adhesive films to obtain an adhesive film/metal terminal/adhesive film laminate. At this time, the MD and TD of the metal terminal are aligned with the length and width directions of the adhesive film, respectively, and the metal terminal and adhesive film are laminated so that their centers are aligned (see Figure 9(a)). The first resin layer of the adhesive film is also arranged on the metal terminal side. Next, the laminate is sandwiched between two polytetrafluoroethylene films (PTFE films, thickness 100 μm), and heated under conditions of a temperature of 200 ° C., a surface pressure of 0.25 MPa, and 16 seconds (once), to heat-seal the first resin layer of the adhesive film to the metal terminal to produce a metal terminal with an adhesive film (see FIG. 9 (b)). At this time, as shown in the schematic diagram of FIG. 9, the metal terminal is sandwiched between the adhesive films, so that the periphery of the metal terminal is covered with the adhesive film, and a portion in which the two adhesive films are heat-sealed to each other is formed. Next, the exterior material is cut to a size of TD 60 mm and MD 200 mm, and as shown in the schematic diagram of FIG. 10, the exterior material is placed facing each other with the heat-sealable resin layer of the exterior material facing inside, and the obtained laminate is sandwiched between the opposing heat-sealable resin layers (see FIG. 10 (a)). At this time, the exterior material is laminated so that the MD and TD correspond to the width direction and length direction of the laminate, respectively. In this state, a heat seal tester is used to perform heat sealing (see the shaded area S in FIG. 10(b)) at a width of 7 mm (7 mm in the y-axis direction in FIG. 10(b)), at 200°C, with a surface pressure of 1.0 MPa, for 3.0 seconds, and the laminate is naturally cooled to 25°C to obtain a laminate in which the exterior material and the adhesive film are heat-sealed (see FIG. 10(b)). Next, the center of the short side direction of the obtained laminate is cut to a width of 15 mm (see the two-dot dashed line in FIG. 10(b) for the cutting position). Next, in an environment of 25°C or 60°C, the adhesive film and the heat-sealable resin layer of the exterior material are peeled off using a Tensilon universal material testing machine. The maximum strength at the time of peeling is the peel strength (N/15 mm) against the exterior material. The peel speed is 20 mm/min, the peel angle is 180°, and the chuck distance is 30 mm, and the average value is obtained by measuring three times.
本開示の金属端子用接着性フィルムは、最外層の少なくとも一方の表面に微細な凹凸を備えていることが好ましい。これにより、蓄電デバイス用外装材の熱融着性樹脂層35または金属端子との密着性をより一層向上させることができる。なお、金属端子用接着性フィルムの最外層の表面に微細な凹凸を形成する方法としては、微粒子などの添加剤を最外層に添加する方法、表面に凹凸を有する冷却ロールを当接させ賦型する方法などが挙げられる。微細な凹凸としては、好ましくは、最外層の表面の十点平均粗さが、好ましくは約0.1μm以上、より好ましくは約0.2μm以上であり、また、好ましくは約35μm以下、より好ましくは約10μm以下であり、好ましい範囲としては、0.1~35μm程度、0.1~10μm程度、0.2~35μm程度、0.2~10μm程度が挙げられる。なお、十点平均粗さは、JIS B0601:1994の規定に準拠した方法により測定した値である。 The adhesive film for metal terminals of the present disclosure preferably has fine irregularities on at least one surface of the outermost layer. This can further improve adhesion to the heat-sealable resin layer 35 of the exterior material for the power storage device or to the metal terminal. Methods for forming fine irregularities on the surface of the outermost layer of the adhesive film for metal terminals include a method of adding additives such as fine particles to the outermost layer, and a method of applying a cooling roll having an irregular surface to the outermost layer to form the surface. As for the fine irregularities, the ten-point average roughness of the surface of the outermost layer is preferably about 0.1 μm or more, more preferably about 0.2 μm or more, and is also preferably about 35 μm or less, more preferably about 10 μm or less, and preferred ranges include about 0.1 to 35 μm, about 0.1 to 10 μm, about 0.2 to 35 μm, and about 0.2 to 10 μm. The ten-point average roughness is a value measured by a method conforming to the provisions of JIS B0601:1994.
本開示の金属端子用接着性フィルム1は、ポリオレフィン系樹脂により形成されていることが好ましい。例えば、本開示の金属端子用接着性フィルム1に含まれる樹脂成分は、酸変性ポリオレフィンのみであるか、酸変性ポリオレフィンとポリオレフィンのみであることが好ましい。好ましい酸変性ポリオレフィンとポリオレフィンについては、樹脂層A及び樹脂層Bで説明した通りである。 The adhesive film 1 for metal terminals of the present disclosure is preferably formed from a polyolefin resin. For example, the resin components contained in the adhesive film 1 for metal terminals of the present disclosure are preferably only acid-modified polyolefins, or only acid-modified polyolefins and polyolefins. The preferred acid-modified polyolefins and polyolefins are as described for resin layer A and resin layer B.
本開示の金属端子用接着性フィルム1は、第1樹脂層12a、中間層11、及び第2樹脂層12bをこの順に備える積層体から構成されていることが好ましい。以下、本開示の金属端子用接着性フィルム1が、少なくとも、第1樹脂層12a、中間層11、及び第2樹脂層12bをこの順に備える積層体から構成され、第2樹脂層12bが樹脂層Aである場合を例にして、本開示の金属端子用接着性フィルム1の好ましい態様について、詳述する。 The adhesive film 1 for metal terminals of the present disclosure is preferably composed of a laminate having a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b in this order. Below, a preferred embodiment of the adhesive film 1 for metal terminals of the present disclosure will be described in detail using an example in which the adhesive film 1 for metal terminals of the present disclosure is composed of a laminate having at least a first resin layer 12a, an intermediate layer 11, and a second resin layer 12b in this order, and the second resin layer 12b is resin layer A.
蓄電デバイス10の金属端子2と蓄電デバイス用外装材3との間に、本開示の金属端子用接着性フィルム1が配置されると、金属により構成された金属端子2の表面と、蓄電デバイス用外装材3の熱融着性樹脂層35(ポリオレフィンなどの熱融着性樹脂により形成された層)とが、金属端子用接着性フィルム1を介して接着される。金属端子用接着性フィルム1の第1樹脂層12aが金属端子2側に配置され、第2樹脂層12bが蓄電デバイス用外装材3側に配置され、第1樹脂層12aが金属端子2と密着し、第2樹脂層12bが蓄電デバイス用外装材3の熱融着性樹脂層35と密着する。第1樹脂層12aは単層であっても多層構造(複層)であってよい。また、第2樹脂層12bは単層であってもよいし多層構造(複層)であってもよい。 When the adhesive film 1 for metal terminals of the present disclosure is placed between the metal terminal 2 of the electricity storage device 10 and the exterior material 3 for the electricity storage device, the surface of the metal terminal 2 made of metal and the heat-sealable resin layer 35 (a layer formed of a heat-sealable resin such as polyolefin) of the exterior material 3 for the electricity storage device are bonded via the adhesive film 1 for metal terminals. The first resin layer 12a of the adhesive film 1 for metal terminals is placed on the metal terminal 2 side, and the second resin layer 12b is placed on the exterior material 3 for the electricity storage device, with the first resin layer 12a in close contact with the metal terminal 2 and the second resin layer 12b in close contact with the heat-sealable resin layer 35 of the exterior material 3 for the electricity storage device. The first resin layer 12a may be a single layer or a multi-layer structure (multi-layer). The second resin layer 12b may be a single layer or a multi-layer structure (multi-layer).
[第1樹脂層12a及び第2樹脂層12b]
本開示の好ましい態様に係る金属端子用接着性フィルム1は、図6に示すように、中間層11の一方面側に第1樹脂層12aを備え、他方面側に第2樹脂層12bを備えている。第1樹脂層12aが金属端子2側に配置される。また、第2樹脂層12bが蓄電デバイス用外装材3側に配置される。本開示の金属端子用接着性フィルム1においては、両面側の表面に、それぞれ第1樹脂層12a及び第2樹脂層12bが位置している。
[First resin layer 12a and second resin layer 12b]
As shown in Fig. 6, the adhesive film 1 for metal terminal according to a preferred embodiment of the present disclosure comprises a first resin layer 12a on one side of an intermediate layer 11, and a second resin layer 12b on the other side. The first resin layer 12a is disposed on the metal terminal 2 side. The second resin layer 12b is disposed on the exterior material 3 for an electrical storage device. In the adhesive film 1 for metal terminal according to the present disclosure, the first resin layer 12a and the second resin layer 12b are located on the surfaces of both sides, respectively.
本開示において、第2樹脂層12bが前述の樹脂層Aにより形成されている。第1樹脂層12aは、前述の樹脂層Aより形成されていてもよいし、前述の樹脂層Bにより形成されていてもよい。 In the present disclosure, the second resin layer 12b is formed from the aforementioned resin layer A. The first resin layer 12a may be formed from the aforementioned resin layer A or may be formed from the aforementioned resin layer B.
第1樹脂層12a及び第2樹脂層12bは、それぞれ、例えば、樹脂フィルムにより形成することができる。第1樹脂層12a及び第2樹脂層12bをそれぞれ樹脂フィルムにより形成する場合、第1樹脂層12a及び第2樹脂層12bを中間層11などと積層して本開示の金属端子用接着性フィルム1を製造する際に、予め形成された樹脂フィルムを、それぞれ、第1樹脂層12a及び第2樹脂層12bとして用いてもよい。また、第1樹脂層12a及び第2樹脂層12bを形成する樹脂を、それぞれ、押出成形や塗布などによって中間層11などの表面上でフィルム化して、樹脂フィルムにより形成された第1樹脂層12a及び第2樹脂層12bとしてもよい。 The first resin layer 12a and the second resin layer 12b can each be formed, for example, from a resin film. When the first resin layer 12a and the second resin layer 12b are each formed from a resin film, when the first resin layer 12a and the second resin layer 12b are laminated with the intermediate layer 11 or the like to manufacture the adhesive film 1 for metal terminals of the present disclosure, a preformed resin film may be used as the first resin layer 12a and the second resin layer 12b, respectively. In addition, the resins forming the first resin layer 12a and the second resin layer 12b may each be formed into a film on the surface of the intermediate layer 11 or the like by extrusion molding or coating, and used as the first resin layer 12a and the second resin layer 12b formed from the resin film.
金属端子2側に配置される第1樹脂層12aは、酸変性ポリオレフィンを主成分として含んでいることがより好ましく、酸変性ポリプロピレンを主成分として含んでいることがさらに好ましい。ここで、主成分とは、第1樹脂層12aに含まれる樹脂成分のうち、含有率が、例えば50質量%以上、好ましくは60質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、さらに好ましくは90質量%以上、さらに好ましくは95質量%以上、さらに好ましくは98質量%以上、さらに好ましくは99質量%以上の樹脂成分であることを意味する。例えば、第1樹脂層12aが酸変性ポリプロピレンを主成分として含むとは、第1樹脂層12aに含まれる樹脂成分のうち、酸変性ポリプロピレンの含有率が、例えば50質量%以上、好ましくは60質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、さらに好ましくは90質量%以上、さらに好ましくは95質量%以上、さらに好ましくは98質量%以上、さらに好ましくは99質量%以上であることを意味する。 The first resin layer 12a arranged on the metal terminal 2 side preferably contains an acid-modified polyolefin as a main component, and even more preferably contains an acid-modified polypropylene as a main component. Here, the main component means that the content of the resin components contained in the first resin layer 12a is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more. For example, the first resin layer 12a containing acid-modified polypropylene as a main component means that the content of acid-modified polypropylene among the resin components contained in the first resin layer 12a is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more.
前記の通り、第2樹脂層12bは、ポリオレフィン系樹脂を含む(すなわち、ポリオレフィン骨格を有する)ことが好ましく、ポリオレフィンを含むことが好ましく、ポリオレフィンにより形成された層であることがさらに好ましい。第2樹脂層12bは、ポリオレフィン系樹脂の中でも、ポリオレフィンまたは酸変性ポリオレフィンを含むことが好ましく、ポリオレフィン(酸変性されていないポリオレフィン)を含むことがより好ましく、ポリオレフィン(酸変性されていないポリオレフィン)により形成された層であることがさらに好ましい。ポリオレフィン系樹脂は、ポリプロピレン系樹脂であることが好ましい。ポリオレフィンは、ポリプロピレンであることが好ましく、酸変性ポリオレフィンは、ポリプロピレンであることが好ましい。 As described above, the second resin layer 12b preferably contains a polyolefin-based resin (i.e., has a polyolefin skeleton), preferably contains a polyolefin, and is more preferably a layer formed of a polyolefin. The second resin layer 12b preferably contains, among the polyolefin-based resins, a polyolefin or an acid-modified polyolefin, more preferably contains a polyolefin (polyolefin that is not acid-modified), and is even more preferably a layer formed of a polyolefin (polyolefin that is not acid-modified). The polyolefin-based resin is preferably a polypropylene-based resin. The polyolefin is preferably polypropylene, and the acid-modified polyolefin is preferably polypropylene.
蓄電デバイス用外装材3側に配置される第2樹脂層12b(樹脂層A)は、ポリオレフィンを主成分として含んでいることがより好ましく、ポリプロピレンを主成分として含んでいることがさらに好ましい。ここで、主成分とは、第2樹脂層12bに含まれる樹脂成分のうち、含有率が、例えば50質量%以上、好ましくは60質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、さらに好ましくは90質量%以上、さらに好ましくは95質量%以上、さらに好ましくは98質量%以上、さらに好ましくは99質量%以上の樹脂成分であることを意味する。例えば、第2樹脂層12bがポリプロピレンを主成分として含むとは、第2樹脂層12bに含まれる樹脂成分のうち、ポリプロピレンの含有率が、例えば50質量%以上、好ましくは60質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、さらに好ましくは90質量%以上、さらに好ましくは95質量%以上、さらに好ましくは98質量%以上、さらに好ましくは99質量%以上であることを意味する。 The second resin layer 12b (resin layer A) arranged on the side of the exterior material 3 for the electric storage device more preferably contains polyolefin as a main component, and even more preferably contains polypropylene as a main component. Here, the main component means that the content of the resin components contained in the second resin layer 12b is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, even more preferably 99% by mass or more. For example, the second resin layer 12b containing polypropylene as a main component means that the content of polypropylene among the resin components contained in the second resin layer 12b is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, even more preferably 99% by mass or more.
第2樹脂層12bの融解ピーク温度は、好ましくは110℃以上、より好ましくは約120℃以上、さらに好ましくは約130℃以上である。同様の観点から、当該融解ピーク温度は、例えば200℃以下、好ましくは190℃以下、より好ましくは180℃以下、さらに好ましくは約170℃以下、さらに好ましくは約160℃以下である。当該融解ピーク温度の好ましい範囲としては、110~200℃程度、110~190℃程度、110~180℃程度、110~170℃程度、110~160℃程度、120~200℃程度、120~190℃程度、120~180℃程度、120~170℃程度、120~160℃程度、130~200℃程度、130~190℃程度、130~180℃程度、130~170℃程度、130~160℃程度が挙げられる。 The melting peak temperature of the second resin layer 12b is preferably 110°C or higher, more preferably about 120°C or higher, and even more preferably about 130°C or higher. From a similar perspective, the melting peak temperature is, for example, 200°C or lower, preferably 190°C or lower, more preferably 180°C or lower, even more preferably about 170°C or lower, and even more preferably about 160°C or lower. Preferred ranges for the melting peak temperature include about 110 to 200°C, about 110 to 190°C, about 110 to 180°C, about 110 to 170°C, about 110 to 160°C, about 120 to 200°C, about 120 to 190°C, about 120 to 180°C, about 120 to 170°C, about 120 to 160°C, about 130 to 200°C, about 130 to 190°C, about 130 to 180°C, about 130 to 170°C, and about 130 to 160°C.
本開示の効果をより好適に奏する観点から、第1樹脂層12aの厚さは、好ましくは約10μm以上、より好ましくは約15μm以上、さらに好ましくは約20μm以上であり、また、好ましくは約120μm以下、より好ましくは約100μm以下、さらに好ましくは80μm以下である。第1樹脂層12aの厚さの好ましい範囲としては、10~120μm程度、10~100μm程度、10~80μm程度、15~120μm程度、15~100μm程度、15~80μm程度、20~120μm程度、20~100μm程度、20~80μm程度が挙げられる。 From the viewpoint of more optimally achieving the effects of the present disclosure, the thickness of the first resin layer 12a is preferably at least about 10 μm, more preferably at least about 15 μm, even more preferably at least about 20 μm, and is preferably no more than about 120 μm, more preferably no more than about 100 μm, even more preferably no more than 80 μm. Preferred ranges for the thickness of the first resin layer 12a include about 10 to 120 μm, about 10 to 100 μm, about 10 to 80 μm, about 15 to 120 μm, about 15 to 100 μm, about 15 to 80 μm, about 20 to 120 μm, about 20 to 100 μm, and about 20 to 80 μm.
また、本開示の効果をより好適に奏する観点から、第2樹脂層12bの厚さは、好ましくは約10μm以上、より好ましくは約15μm以上、さらに好ましくは約20μm以上であり、また、好ましくは約120μm以下、より好ましくは約100μm以下、さらに好ましくは80μm以下である。第2樹脂層12bの厚さの好ましい範囲としては、10~120μm程度、10~100μm程度、10~80μm程度、15~120μm程度、15~100μm程度、15~80μm程度、20~120μm程度、20~100μm程度、20~80μm程度が挙げられる。 In order to more effectively achieve the effects of the present disclosure, the thickness of the second resin layer 12b is preferably at least about 10 μm, more preferably at least about 15 μm, and even more preferably at least about 20 μm, and is preferably no more than about 120 μm, more preferably no more than about 100 μm, and even more preferably no more than 80 μm. Preferred ranges for the thickness of the second resin layer 12b include about 10 to 120 μm, about 10 to 100 μm, about 10 to 80 μm, about 15 to 120 μm, about 15 to 100 μm, about 15 to 80 μm, about 20 to 120 μm, about 20 to 100 μm, and about 20 to 80 μm.
第1樹脂層12a及び第2樹脂層12bの少なくとも一方に着色剤を配合してもよい。着色剤の具体例としては、後述の中間層11について例示したものが挙げられる。 A colorant may be blended into at least one of the first resin layer 12a and the second resin layer 12b. Specific examples of colorants include those exemplified for the intermediate layer 11 described below.
[中間層11]
金属端子用接着性フィルム1において、中間層11は、金属端子用接着性フィルム1の支持体として機能する層である。
[Intermediate layer 11]
In the adhesive film for metal terminal 1 , the intermediate layer 11 is a layer that functions as a support for the adhesive film for metal terminal 1 .
中間層11は、前述の樹脂層Aより形成されていてもよいし、前述の樹脂層Bにより形成されていてもよい。 The intermediate layer 11 may be formed from the aforementioned resin layer A, or may be formed from the aforementioned resin layer B.
中間層11は、例えば、樹脂フィルムにより形成することができる。中間層11を樹脂フィルムにより形成する場合、中間層11を第1樹脂層12aなどと積層して本開示の金属端子用接着性フィルム1を製造する際に、予め形成された樹脂フィルムを中間層11として用いてもよい。また、中間層11を形成する樹脂を、押出成形や塗布などによって第1樹脂層12aなどの表面上でフィルム化して、樹脂フィルムにより形成された中間層11としてもよい。 The intermediate layer 11 can be formed, for example, from a resin film. When the intermediate layer 11 is formed from a resin film, a pre-formed resin film may be used as the intermediate layer 11 when the intermediate layer 11 is laminated with the first resin layer 12a or the like to manufacture the adhesive film for metal terminal 1 of the present disclosure. In addition, the resin forming the intermediate layer 11 may be formed into a film on the surface of the first resin layer 12a or the like by extrusion molding, coating, or the like, to form the intermediate layer 11 from a resin film.
中間層11を形成する素材については、特に制限されるものではない。中間層11を形成する素材としては、例えば、ポリオレフィン系樹脂、ポリアミド系樹脂、ポリエステル系樹脂、エポキシ樹脂、アクリル樹脂、フッ素樹脂、珪素樹脂、フェノール樹脂、ポリエーテルイミド、ポリイミド、ポリカーボネート及びこれらの混合物や共重合物等が挙げられ、これらの中でも、特にポリオレフィン系樹脂が好ましい。すなわち、中間層11を形成する素材は、ポリオレフィン、酸変性ポリオレフィンなどのポリオレフィン骨格を含む樹脂が好ましい。中間層11を構成している樹脂がポリオレフィン骨格を含むことは、例えば、赤外分光法、ガスクロマトグラフィー質量分析法などにより分析可能である。 The material forming the intermediate layer 11 is not particularly limited. Examples of materials forming the intermediate layer 11 include polyolefin resins, polyamide resins, polyester resins, epoxy resins, acrylic resins, fluororesins, silicone resins, phenolic resins, polyetherimides, polyimides, polycarbonates, and mixtures and copolymers thereof. Among these, polyolefin resins are particularly preferred. In other words, the material forming the intermediate layer 11 is preferably a resin containing a polyolefin skeleton, such as polyolefin or acid-modified polyolefin. Whether the resin constituting the intermediate layer 11 contains a polyolefin skeleton can be analyzed, for example, by infrared spectroscopy, gas chromatography mass spectrometry, or the like.
前記の通り、中間層11は、ポリオレフィン系樹脂を含むことが好ましく、ポリオレフィンを含むことが好ましく、ポリオレフィンにより形成された層であることがさらに好ましい。ポリオレフィンにより形成された層は、延伸ポリオレフィンフィルムであってもよいし、未延伸ポリオレフィンフィルムであってもよいが、未延伸ポリオレフィンフィルムであることが好ましい。ポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等の結晶性又は非晶性のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられ、より好ましくはポリプロピレンが挙げられる。また、耐電解液性に優れることから、中間層11は、ホモポリプロピレンを含むことが好ましく、ホモポリプロピレンにより形成されていることがより好ましく、未延伸ホモポリプロピレンフィルムであることがさらに好ましい。 As described above, the intermediate layer 11 preferably contains a polyolefin resin, more preferably contains a polyolefin, and more preferably is a layer formed of a polyolefin. The layer formed of a polyolefin may be a stretched polyolefin film or an unstretched polyolefin film, but is preferably an unstretched polyolefin film. Specific examples of polyolefin include polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylene such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers. Among these polyolefins, polyethylene and polypropylene are preferred, and polypropylene is more preferred. In addition, because of its excellent electrolyte resistance, the intermediate layer 11 preferably contains homopolypropylene, more preferably is formed of homopolypropylene, and even more preferably is an unstretched homopolypropylene film.
ポリアミドとしては、具体的には、ナイロン6、ナイロン66、ナイロン610、ナイロン12、ナイロン46、ナイロン6とナイロン66との共重合体等の脂肪族系ポリアミド;テレフタル酸及び/又はイソフタル酸に由来する構成単位を含むナイロン6I、ナイロン6T、ナイロン6IT、ナイロン6I6T(Iはイソフタル酸、Tはテレフタル酸を表す)等のヘキサメチレンジアミン-イソフタル酸-テレフタル酸共重合ポリアミド、ポリメタキシリレンアジパミド(MXD6)等の芳香族を含むポリアミド;ポリアミノメチルシクロヘキシルアジパミド(PACM6)等の脂環系ポリアミド;さらにラクタム成分や、4,4’-ジフェニルメタン-ジイソシアネート等のイソシアネート成分を共重合させたポリアミド、共重合ポリアミドとポリエステルやポリアルキレンエーテルグリコールとの共重合体であるポリエステルアミド共重合体やポリエーテルエステルアミド共重合体;これらの共重合体等が挙げられる。これらのポリアミドは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Specific examples of polyamides include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and copolymers of nylon 6 and nylon 66; hexamethylenediamine-isophthalic acid-terephthalic acid copolymer polyamides such as nylon 6I, nylon 6T, nylon 6IT, and nylon 6I6T (I represents isophthalic acid and T represents terephthalic acid) which contain structural units derived from terephthalic acid and/or isophthalic acid, and aromatic polyamides such as polymetaxylylene adipamide (MXD6); alicyclic polyamides such as polyaminomethylcyclohexyl adipamide (PACM6); polyamides copolymerized with lactam components or isocyanate components such as 4,4'-diphenylmethane diisocyanate; polyesteramide copolymers and polyetheresteramide copolymers which are copolymers of copolymerized polyamides with polyesters or polyalkylene ether glycols; and copolymers of these. These polyamides may be used alone or in combination of two or more.
ポリエステルとしては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステル、ブチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステル等が挙げられる。また、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルとしては、具体的には、エチレンテレフタレートを繰り返し単位の主体としてエチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリエチレン(テレフタレート/イソフタレート)にならって略す)、ポリエチレン(テレフタレート/イソフタレート)、ポリエチレン(テレフタレート/アジペート)、ポリエチレン(テレフタレート/ナトリウムスルホイソフタレート)、ポリエチレン(テレフタレート/ナトリウムイソフタレート)、ポリエチレン(テレフタレート/フェニル-ジカルボキシレート)、ポリエチレン(テレフタレート/デカンジカルボキシレート)等が挙げられる。また、ブチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルとしては、具体的には、ブチレンテレフタレートを繰り返し単位の主体としてブチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリブチレン(テレフタレート/イソフタレート)にならって略す)、ポリブチレン(テレフタレート/アジペート)、ポリブチレン(テレフタレート/セバケート)、ポリブチレン(テレフタレート/デカンジカルボキシレート)、ポリブチレンナフタレート等が挙げられる。これらのポリエステルは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Specific examples of polyesters include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, copolymer polyesters whose repeating units are mainly ethylene terephthalate, and copolymer polyesters whose repeating units are mainly butylene terephthalate. Specific examples of copolymer polyesters whose repeating units are mainly ethylene terephthalate include copolymer polyesters in which ethylene terephthalate is the main repeating unit and is polymerized with ethylene isophthalate (hereinafter abbreviated as polyethylene (terephthalate/isophthalate)), polyethylene (terephthalate/isophthalate), polyethylene (terephthalate/adipate), polyethylene (terephthalate/sodium sulfoisophthalate), polyethylene (terephthalate/sodium isophthalate), polyethylene (terephthalate/phenyl-dicarboxylate), and polyethylene (terephthalate/decanedicarboxylate). Specific examples of copolymer polyesters containing butylene terephthalate as the main repeating unit include copolymer polyesters in which butylene terephthalate is the main repeating unit and is polymerized with butylene isophthalate (hereinafter abbreviated as polybutylene (terephthalate/isophthalate)), polybutylene (terephthalate/adipate), polybutylene (terephthalate/sebacate), polybutylene (terephthalate/decanedicarboxylate), polybutylene naphthalate, etc. These polyesters may be used alone or in combination of two or more.
また、中間層11は、上記の樹脂で形成された不織布により形成されていてもよい。中間層11が不織布である場合、中間層11は、前述のポリオレフィン系樹脂、ポリアミド樹脂、ポリエステル樹脂等で構成されていることが好ましい。 The intermediate layer 11 may also be formed of a nonwoven fabric made of the above-mentioned resin. When the intermediate layer 11 is a nonwoven fabric, it is preferable that the intermediate layer 11 is composed of the above-mentioned polyolefin resin, polyamide resin, polyester resin, etc.
中間層11の融解ピーク温度は、好ましくは120℃以上、より好ましくは約130℃以上、さらに好ましくは約140℃以上である。同様の観点から、当該融解ピーク温度は、例えば210℃以下、好ましくは200℃以下、より好ましく190℃以下、さらに好ましくは約180℃以下、さらに好ましくは約170℃以下である。当該融解ピーク温度の好ましい範囲としては、120~210℃程度、120~200℃程度、120~190℃程度、120~180℃程度、120~170℃程度、130~210℃程度、130~200℃程度、130~190℃程度、130~180℃程度、130~170℃程度、140~210℃程度、140~200℃程度、140~190℃程度、140~180℃程度、140~170℃程度が挙げられる。 The melting peak temperature of the intermediate layer 11 is preferably 120°C or higher, more preferably about 130°C or higher, and even more preferably about 140°C or higher. From a similar perspective, the melting peak temperature is, for example, 210°C or lower, preferably 200°C or lower, more preferably 190°C or lower, even more preferably about 180°C or lower, and even more preferably about 170°C or lower. Preferred ranges for the melting peak temperature include about 120 to 210°C, about 120 to 200°C, about 120 to 190°C, about 120 to 180°C, about 120 to 170°C, about 130 to 210°C, about 130 to 200°C, about 130 to 190°C, about 130 to 180°C, about 130 to 170°C, about 140 to 210°C, about 140 to 200°C, about 140 to 190°C, about 140 to 180°C, and about 140 to 170°C.
中間層11は、単層であってもよいし、多層構造(複層)であってもよい。 The intermediate layer 11 may be a single layer or a multi-layer structure (multi-layer).
また、中間層11に着色剤を配合することにより、中間層11を、着色剤を含む層とすることもできる。また、透明度の低い樹脂を選択して、光透過度を調整することもできる。中間層11がフィルムの場合は、着色フィルムを用いることや、透明度の低いフィルムを用いることもできる。また、中間層11が不織布の場合は、着色剤を含む繊維やバインダーを用いた不織布や、透明度の低い不織布を用いることができる。 Furthermore, by blending a colorant into the intermediate layer 11, the intermediate layer 11 can be a layer containing the colorant. Also, the light transmittance can be adjusted by selecting a resin with low transparency. If the intermediate layer 11 is a film, a colored film or a film with low transparency can be used. If the intermediate layer 11 is a nonwoven fabric, a nonwoven fabric using fibers or a binder containing a colorant, or a nonwoven fabric with low transparency can be used.
着色剤としては特に制限されず、中間層11を着色できる着色剤が好適に使用できる。着色剤の具体例としては、顔料が挙げられる。顔料としては、無機系又は有機系の各種顔料を用いることができる。顔料の具体例としては、前述の充填剤で例示した炭素(カーボン、グラファイト)、シリカ、酸化チタン、酸化鉄、酸化亜鉛、酸化マグネシウム、酸化カルシウムの他、窒化チタン、ジルコニアブラック、酸化銅、酸化コバルト、硫酸バリウムなどの無機酸化物、また、キナクリドン系顔料、ポリアゾ系顔料、イソインドリノン系顔料等の有機系顔料が好ましく例示できる。炭素(カーボン、グラファイト)は、一般に蓄電デバイスの内部に使用されている材料であり、電解液に対する溶出の虞がない。また、着色効果が大きく接着性を阻害しない程度の添加量で充分な着色効果を得られると共に、熱で溶融することがなく、添加した樹脂の見かけの溶融粘度を高くすることができる。さらに、熱融着時(ヒートシール時)に加圧部が薄肉となることを防止して、蓄電デバイス用外装材と金属端子の間における優れた密封性を付与できる。着色剤の色は、黒色、灰色、白色が好ましい。 The colorant is not particularly limited, and a colorant capable of coloring the intermediate layer 11 can be suitably used. Specific examples of colorants include pigments. Various inorganic or organic pigments can be used as the pigment. Specific examples of pigments include the carbon (carbon, graphite), silica, titanium oxide, iron oxide, zinc oxide, magnesium oxide, and calcium oxide exemplified as the filler described above, as well as inorganic oxides such as titanium nitride, zirconia black, copper oxide, cobalt oxide, and barium sulfate, and organic pigments such as quinacridone pigments, polyazo pigments, and isoindolinone pigments. Carbon (carbon, graphite) is a material that is generally used inside an electricity storage device, and there is no risk of it dissolving in the electrolyte. In addition, it has a large coloring effect, and a sufficient coloring effect can be obtained with an amount added that does not inhibit adhesion, and it does not melt with heat, and the apparent melt viscosity of the added resin can be increased. Furthermore, it is possible to prevent the pressurized portion from becoming thin during heat fusion (heat sealing), thereby providing excellent sealing between the exterior material for the electricity storage device and the metal terminal. The color of the colorant is preferably black, gray, or white.
中間層11が樹脂フィルムにより構成されている場合、中間層11の表面には、必要に応じて、コロナ放電処理、オゾン処理、プラズマ処理等の公知の易接着手段が施されていてもよい。 When the intermediate layer 11 is made of a resin film, the surface of the intermediate layer 11 may be subjected to a known adhesion enhancing method such as corona discharge treatment, ozone treatment, or plasma treatment, if necessary.
また、本開示の効果をより好適に奏する観点から、中間層11の厚さは、好ましくは約20μm以上、より好ましくは約30μm以上、さらに好ましくは約40μm以上であり、また、好ましくは約120μm以下、より好ましくは約110μm以下、さらに好ましくは100μm以下である。中間層11の厚さの好ましい範囲としては、20~120μm程度、20~110μm程度、20~100μm程度、30~120μm程度、30~110μm程度、30~100μm程度、40~120μm程度、40~110μm程度、40~100μm程度が挙げられる。 In order to more effectively achieve the effects of the present disclosure, the thickness of the intermediate layer 11 is preferably at least about 20 μm, more preferably at least about 30 μm, and even more preferably at least about 40 μm, and is preferably at most about 120 μm, more preferably at most about 110 μm, and even more preferably at most 100 μm. Preferred ranges for the thickness of the intermediate layer 11 include about 20 to 120 μm, about 20 to 110 μm, about 20 to 100 μm, about 30 to 120 μm, about 30 to 110 μm, about 30 to 100 μm, about 40 to 120 μm, about 40 to 110 μm, and about 40 to 100 μm.
同様の観点から、第1樹脂層12a及び第2樹脂層12bの合計厚みに対する、中間層11の厚みの比としては、好ましくは約0.3以上、より好ましくは約0.4以上であり、また、好ましくは約1.0以下、より好ましくは約0.8以下であり、好ましい範囲としては、0.3~1.0程度、0.3~0.8程度、0.4~1.0程度、0.4~0.8程度が挙げられる。また、金属端子用接着性フィルム1の絶縁性を高める観点からは、当該比としては、好ましくは約0.55以上、より好ましくは約0.60以上であり、また、好ましくは約1.0以下、より好ましくは約0.9以下であり、好ましい範囲としては、0.55~1.0程度、0.55~0.9程度、0.60~1.0程度、0.60~0.9程度が挙げられる。 From the same viewpoint, the ratio of the thickness of the intermediate layer 11 to the total thickness of the first resin layer 12a and the second resin layer 12b is preferably about 0.3 or more, more preferably about 0.4 or more, and also preferably about 1.0 or less, more preferably about 0.8 or less, with preferred ranges being about 0.3 to 1.0, about 0.3 to 0.8, about 0.4 to 1.0, and about 0.4 to 0.8. From the viewpoint of improving the insulation of the adhesive film 1 for metal terminals, the ratio is preferably about 0.55 or more, more preferably about 0.60 or more, and also preferably about 1.0 or less, more preferably about 0.9 or less, with preferred ranges being about 0.55 to 1.0, about 0.55 to 0.9, about 0.60 to 1.0, and about 0.60 to 0.9.
また、金属端子用接着性フィルム1の総厚みを100%とした場合、第1樹脂層12a及び第2樹脂層12bの合計厚みの割合としては、好ましくは30~80%程度、より好ましくは50~70%程度である。 If the total thickness of the adhesive film 1 for metal terminals is taken as 100%, the ratio of the total thickness of the first resin layer 12a and the second resin layer 12b is preferably about 30 to 80%, and more preferably about 50 to 70%.
本開示の金属端子用接着性フィルム1は、例えば、中間層11の両表面上に、それぞれ、第1樹脂層12a及び第2樹脂層12bを積層することにより製造することができる。中間層11と第1樹脂層12a及び第2樹脂層12bとの積層は、押出ラミネート法、Tダイ法、インフレーション法、サーマルラミネート法などの公知の方法により積層することができる。 The adhesive film 1 for metal terminals of the present disclosure can be manufactured, for example, by laminating a first resin layer 12a and a second resin layer 12b on both surfaces of an intermediate layer 11. The intermediate layer 11 can be laminated with the first resin layer 12a and the second resin layer 12b by a known method such as an extrusion lamination method, a T-die method, an inflation method, or a thermal lamination method.
金属端子用接着性フィルム1を金属端子2と蓄電デバイス用外装材3との間に介在させる方法としては、特に制限されず、例えば、図1~3に示すように、金属端子2が蓄電デバイス用外装材3によって挟持される部分において、金属端子2に金属端子用接着性フィルム1を巻き付けてもよい。また、図示を省略するが、金属端子2が蓄電デバイス用外装材3によって挟持される部分において、金属端子用接着性フィルム1が2つの金属端子2を横断するようにして、金属端子2の両面側に配置されてもよい。 The method of interposing the adhesive film 1 for metal terminals between the metal terminal 2 and the exterior material 3 for the electricity storage device is not particularly limited, and for example, as shown in Figures 1 to 3, the adhesive film 1 for metal terminals may be wrapped around the metal terminal 2 in the portion where the metal terminal 2 is sandwiched by the exterior material 3 for the electricity storage device. In addition, although not shown, the adhesive film 1 for metal terminals may be arranged on both sides of the metal terminal 2 so as to cross the two metal terminals 2 in the portion where the metal terminal 2 is sandwiched by the exterior material 3 for the electricity storage device.
接着促進剤層13は、中間層11と第1樹脂層12a、及び中間層11と第2樹脂層12bとを強固に接着することを目的として、必要に応じて設けられる層である(図7を参照)。接着促進剤層13は、中間層11と第1樹脂層12a及び第2樹脂層12bとの間の一方側のみに設けられていてもよいし、両側に設けられていてもよい。 The adhesion promoter layer 13 is a layer that is provided as necessary for the purpose of firmly adhering the intermediate layer 11 to the first resin layer 12a, and between the intermediate layer 11 and the second resin layer 12b (see FIG. 7). The adhesion promoter layer 13 may be provided on only one side between the intermediate layer 11 and the first resin layer 12a and between the intermediate layer 11 and the second resin layer 12b, or on both sides.
接着促進剤層13は、イソシアネート系、ポリエチレンイミン系、ポリエステル系、ポリウレタン系、ポリブタジエン系等の公知の接着促進剤を用いて形成することができる。強固な密着強度を得る観点からは、これらの中でも、イソシアネート系の接着促進剤により形成されていることが好ましい。イソシアネート系の接着促進剤としては、トリイソシアネートモノマー、ポリメリックMDIから選ばれたイソシアネート成分からなるものが、ラミネート強度に優れ、かつ、高温下でのラミネート強度の低下が少ない。特に、トリイソシアネートモノマーであるトリフェニルメタン-4,4’,4”-トリイソシアネートやポリメリックMDIであるポリメチレンポリフェニルポリイソシアネート(NCO含有率が約30%、粘度が200~700mPa・s)からなる接着促進剤によって形成することが特に好ましい。また、トリイソシアネートモノマーであるトリス(p-イソシアネートフェニル)チオホスフェートや、ポリエチレンイミン系を主剤とし、ポリカルボジイミドを架橋剤とした2液硬化型の接着促進剤により形成することも好ましい。 The adhesion promoter layer 13 can be formed using known adhesion promoters such as isocyanate-based, polyethyleneimine-based, polyester-based, polyurethane-based, polybutadiene-based, etc. From the viewpoint of obtaining strong adhesion strength, it is preferable that it is formed using an isocyanate-based adhesion promoter. As an isocyanate-based adhesion promoter, one consisting of an isocyanate component selected from triisocyanate monomer and polymeric MDI has excellent laminate strength and suffers little deterioration in laminate strength at high temperatures. It is particularly preferable to form the adhesive using an adhesion promoter made of triphenylmethane-4,4',4"-triisocyanate, which is a triisocyanate monomer, or polymethylene polyphenyl polyisocyanate, which is a polymeric MDI (NCO content of about 30%, viscosity of 200 to 700 mPa·s). It is also preferable to form the adhesive using triisocyanate monomer tris(p-isocyanatephenyl)thiophosphate, or a two-component curing adhesion promoter that uses a polyethyleneimine system as the main agent and polycarbodiimide as the crosslinking agent.
接着促進剤層13は、バーコート法、ロールコート法、グラビアコート法等の公知の塗布法で塗布・乾燥することにより形成することができる。接着促進剤の塗布量としては、トリイソシアネートからなる接着促進剤の場合は、20~100mg/m2程度、好ましくは40~60mg/m2程度であり、ポリメリックMDIからなる接着促進剤の場合は、40~150mg/m2程度、好ましくは60~100mg/m2程度であり、ポリエチレンイミン系を主剤とし、ポリカルボジイミドを架橋剤とした2液硬化型の接着促進剤の場合は、5~50mg/m2程度、好ましくは10~30mg/m2程度である。なお、トリイソシアネートモノマーは、1分子中にイソシアネート基を3個持つモノマーであり、ポリメリックMDIは、MDIおよびMDIが重合したMDIオリゴマーの混合物であり、下記式で示されるものである。 The adhesion promoter layer 13 can be formed by coating and drying using a known coating method such as bar coating, roll coating, gravure coating, etc. The amount of the adhesion promoter to be applied is about 20 to 100 mg/m 2 , preferably about 40 to 60 mg/m 2 , in the case of an adhesion promoter made of triisocyanate, about 40 to 150 mg/m 2 , preferably about 60 to 100 mg/m 2 , in the case of an adhesion promoter made of polymeric MDI, and about 5 to 50 mg/m 2 , preferably about 10 to 30 mg/m 2 , in the case of a two-liquid curing type adhesion promoter with a polyethyleneimine system as the main agent and a polycarbodiimide as the crosslinking agent. The triisocyanate monomer is a monomer having three isocyanate groups in one molecule, and the polymeric MDI is a mixture of MDI and MDI oligomers polymerized from MDI, and is represented by the following formula.
本発明の効果をより好適に奏する観点から、第1樹脂層12aと中間層11とが接面しており、かつ、第2樹脂層12bと中間層11とが接面していることが好ましい。 In order to more effectively achieve the effects of the present invention, it is preferable that the first resin layer 12a and the intermediate layer 11 are in contact with each other, and that the second resin layer 12b and the intermediate layer 11 are in contact with each other.
本開示の金属端子用接着性フィルム1の好ましい積層構成の具体例としては、酸変性ポリプロピレンにより形成された第1樹脂層/ポリプロピレンにより形成された基材/酸変性ポリプロピレンにより形成された第2樹脂層がこの順に積層された3層構成;酸変性ポリプロピレンにより形成された第1樹脂層/ポリプロピレンにより形成された基材/ポリプロピレンにより形成された第2樹脂層がこの順に積層された3層構成などが挙げられ、これらの中でも、蓄電デバイス用外装材3の熱融着性樹脂層35と第2樹脂層12bとの接着性の観点で後者の3層構成が特に好ましい。 Specific examples of preferred laminated structures of the adhesive film 1 for metal terminals of the present disclosure include a three-layer structure in which a first resin layer formed from acid-modified polypropylene/a substrate formed from polypropylene/a second resin layer formed from acid-modified polypropylene are laminated in this order; and a three-layer structure in which a first resin layer formed from acid-modified polypropylene/a substrate formed from polypropylene/a second resin layer formed from polypropylene are laminated in this order. Among these, the latter three-layer structure is particularly preferred in terms of adhesion between the heat-sealable resin layer 35 and the second resin layer 12b of the exterior material 3 for electrical storage devices.
[金属端子2]
本開示の金属端子用接着性フィルム1は、金属端子2と蓄電デバイス用外装材3との間に介在させて使用される。金属端子2(タブ)は、蓄電デバイス素子4の電極(正極または負極)に電気的に接続される導電部材であり、金属材料により構成されている。金属端子2を構成する金属材料としては、特に制限されず、例えば、アルミニウム、ニッケル、銅などが挙げられる。例えば、リチウムイオン蓄電デバイスの正極に接続される金属端子2は、通常、アルミニウムなどにより構成されている。また、リチウムイオン蓄電デバイスの負極に接続される金属端子2は、通常、銅、ニッケルなどにより構成されている。
[Metal terminal 2]
The adhesive film 1 for metal terminals of the present disclosure is used by being interposed between a metal terminal 2 and an exterior material 3 for an electricity storage device. The metal terminal 2 (tab) is a conductive member electrically connected to an electrode (positive electrode or negative electrode) of an electricity storage device element 4, and is made of a metal material. The metal material constituting the metal terminal 2 is not particularly limited, and examples thereof include aluminum, nickel, copper, and the like. For example, the metal terminal 2 connected to the positive electrode of a lithium ion electricity storage device is usually made of aluminum, etc. Furthermore, the metal terminal 2 connected to the negative electrode of a lithium ion electricity storage device is usually made of copper, nickel, etc.
金属端子2の表面は、耐電解液性を高める観点から、化成処理が施されていることが好ましい。例えば、金属端子2がアルミニウムにより形成されている場合、化成処理の具体例としては、リン酸塩、クロム酸塩、フッ化物、トリアジンチオール化合物などの耐食性皮膜を形成する公知の方法が挙げられる。耐食性皮膜を形成する方法の中でも、フェノール樹脂、フッ化クロム(III)化合物、リン酸の3成分から構成されたものを用いるリン酸クロメート処理が好適である。 The surface of the metal terminal 2 is preferably subjected to a chemical conversion treatment in order to enhance resistance to electrolyte. For example, when the metal terminal 2 is made of aluminum, specific examples of chemical conversion treatment include known methods for forming a corrosion-resistant film using phosphates, chromates, fluorides, triazine thiol compounds, etc. Among the methods for forming a corrosion-resistant film, a phosphate chromate treatment using a compound consisting of three components: phenolic resin, chromium (III) fluoride compound, and phosphoric acid is preferable.
金属端子2の大きさは、使用される蓄電デバイスの大きさなどに応じて適宜設定すればよい。金属端子2の厚さとしては、好ましくは50~1000μm程度、より好ましくは70~800μm程度が挙げられる。また、金属端子2の長さとしては、好ましくは1~200mm程度、より好ましくは3~150mm程度が挙げられる。また、金属端子2の幅としては、好ましくは1~200mm程度、より好ましくは3~150mm程度が挙げられる。 The size of the metal terminal 2 may be set appropriately depending on the size of the electricity storage device to be used. The thickness of the metal terminal 2 is preferably about 50 to 1000 μm, more preferably about 70 to 800 μm. The length of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm. The width of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm.
[蓄電デバイス用外装材3]
蓄電デバイス用外装材3としては、少なくとも、基材層31、バリア層33、及び熱融着性樹脂層35をこの順に有する積層体からなる積層構造を有するものが挙げられる。図8に、蓄電デバイス用外装材3の断面構造の一例として、基材層31、必要に応じて設けられる接着剤層32、バリア層33、必要に応じて設けられる接着層34、及び熱融着性樹脂層35がこの順に積層されている態様について示す。蓄電デバイス用外装材3においては、基材層31が外層側になり、熱融着性樹脂層35が最内層になる。蓄電デバイスの組み立て時に、蓄電デバイス素子4の周縁に位置する熱融着性樹脂層35同士を接面させて熱融着することにより蓄電デバイス素子4が密封され、蓄電デバイス素子4が封止される。なお、図1から図3には、エンボス成形などによって成形されたエンボスタイプの蓄電デバイス用外装材3を用いた場合の蓄電デバイス10を図示しているが、蓄電デバイス用外装材3は成形されていないパウチタイプであってもよい。なお、パウチタイプには、三方シール、四方シール、ピロータイプなどが存在するが、何れのタイプであってもよい。
[Exterior material 3 for electricity storage device]
The exterior material 3 for an electric storage device may have a laminated structure including at least a base material layer 31, a barrier layer 33, and a heat-sealable resin layer 35 in this order. FIG. 8 shows an example of a cross-sectional structure of the exterior material 3 for an electric storage device, in which the base material layer 31, an adhesive layer 32 provided as needed, a barrier layer 33, an adhesive layer 34 provided as needed, and a heat-sealable resin layer 35 are laminated in this order. In the exterior material 3 for an electric storage device, the base material layer 31 is the outer layer, and the heat-sealable resin layer 35 is the innermost layer. When assembling the electric storage device, the heat-sealable resin layers 35 located on the periphery of the electric storage device element 4 are brought into contact with each other and heat-sealed to seal the electric storage device element 4. Note that FIGS. 1 to 3 show the electric storage device 10 in the case where an embossed type exterior material 3 for an electric storage device formed by embossing or the like is used, but the exterior material 3 for an electric storage device may be an unformed pouch type. The pouch type includes three-sided seal, four-sided seal, pillow type, etc., and any type may be used.
蓄電デバイス用外装材3を構成する積層体の厚みとしては、特に制限されないが、上限については、コスト削減、エネルギー密度向上等の観点からは、例えば約190μm以下、好ましくは約180μm以下、約160μm以下、約155μm以下、約140μm以下、約130μm以下、約120μm以下が挙げられ、下限については、蓄電デバイス素子4を保護するという蓄電デバイス用外装材3の機能を維持する観点からは、好ましくは約35μm以上、約45μm以上、約60μm以上、約80μm以上が挙げられ、好ましい範囲については、例えば、35~190μm程度、35~180μm程度、35~160μm程度、35~155μm程度、35~140μm程度、35~130μm程度、35~120μm程度、45~190μm程度、45~180μm程度、45~160μm程度、45~155μm程度、45~140μm程度、45~130μm程度、45~120μm程度、60~190μm程度、60~180μm程度、60~160μm程度、60~155μm程度、60~140μm程度、60~130μm程度、60~120μm程度、80~190μm程度、80~180μm程度、80~160μm程度、80~155μm程度、80~140μm程度、80~130μm程度、80~120μm程度が挙げられる。 The thickness of the laminate constituting the exterior material 3 for the electric storage device is not particularly limited, but from the viewpoint of cost reduction, energy density improvement, etc., the upper limit is, for example, about 190 μm or less, preferably about 180 μm or less, about 160 μm or less, about 155 μm or less, about 140 μm or less, about 130 μm or less, and about 120 μm or less. From the viewpoint of maintaining the function of the exterior material 3 for the electric storage device to protect the electric storage device element 4, the lower limit is preferably about 35 μm or more, about 45 μm or more, about 60 μm or more, and about 80 μm or more. Preferred ranges are, for example, about 35 to 190 μm, about 35 to 180 μm, and about 35 to 160 μm. degree, about 35 to 155 μm, about 35 to 140 μm, about 35 to 130 μm, about 35 to 120 μm, about 45 to 190 μm, about 45 to 180 μm, 45 ~160μm, 45-155μm, 45-140μm, 45-130μm, 45-120μm, 60-190μm, 60-180μm Examples include about 60 to 160 μm, about 60 to 155 μm, about 60 to 140 μm, about 60 to 130 μm, about 60 to 120 μm, about 80 to 190 μm, about 80 to 180 μm, about 80 to 160 μm, about 80 to 155 μm, about 80 to 140 μm, about 80 to 130 μm, and about 80 to 120 μm.
(基材層31)
蓄電デバイス用外装材3において、基材層31は、蓄電デバイス用外装材の基材として機能する層であり、最外層側を形成する層である。
(Base material layer 31)
In the electrical storage device packaging material 3, the base material layer 31 is a layer that functions as a base material of the electrical storage device packaging material, and is a layer that forms the outermost layer side.
基材層31を形成する素材については、絶縁性を備えるものであることを限度として特に制限されるものではない。基材層31を形成する素材としては、例えば、ポリエステル、ポリアミド、エポキシ、アクリル樹脂、フッ素樹脂、ポリウレタン、珪素樹脂、フェノール、ポリエーテルイミド、ポリイミド、及びこれらの混合物や共重合物等が挙げられる。ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステルは、耐電解液性に優れ、電解液の付着に対して白化等が発生し難いという利点があり、基材層31の形成素材として好適に使用される。また、ポリアミドフィルムは延伸性に優れており、成形時の基材層31の樹脂割れによる白化の発生を防ぐことができ、基材層31の形成素材として好適に使用される。 The material forming the base layer 31 is not particularly limited, as long as it has insulating properties. Examples of materials forming the base layer 31 include polyester, polyamide, epoxy, acrylic resin, fluororesin, polyurethane, silicone resin, phenol, polyetherimide, polyimide, and mixtures and copolymers thereof. Polyesters such as polyethylene terephthalate and polybutylene terephthalate have the advantage of being highly resistant to electrolyte and being less susceptible to whitening due to adhesion of electrolyte, and are therefore preferably used as materials for forming the base layer 31. In addition, polyamide film has excellent stretchability and can prevent whitening due to resin cracking of the base layer 31 during molding, and is therefore preferably used as materials for forming the base layer 31.
基材層31は、1軸又は2軸延伸された樹脂フィルムで形成されていてもよく、また未延伸の樹脂フィルムで形成してもよい。中でも、1軸又は2軸延伸された樹脂フィルム、とりわけ2軸延伸された樹脂フィルムは、配向結晶化することにより耐熱性が向上しているので、基材層31として好適に使用される。 The substrate layer 31 may be formed of a uniaxially or biaxially stretched resin film, or may be formed of an unstretched resin film. Among them, uniaxially or biaxially stretched resin films, especially biaxially stretched resin films, are preferably used as the substrate layer 31 because their heat resistance is improved by oriented crystallization.
これらの中でも、基材層31を形成する樹脂フィルムとして、好ましくはナイロン、ポリエステル、更に好ましくは2軸延伸ナイロン、2軸延伸ポリエステルが挙げられる。 Among these, the resin film forming the base layer 31 is preferably nylon or polyester, and more preferably biaxially oriented nylon or biaxially oriented polyester.
基材層31は、耐ピンホール性及び蓄電デバイスの包装体とした時の絶縁性を向上させるために、異なる素材の樹脂フィルムを積層化することも可能である。具体的には、ポリエステルフィルムとナイロンフィルムとを積層させた多層構造や、2軸延伸ポリエステルと2軸延伸ナイロンとを積層させた多層構造等が挙げられる。基材層31を多層構造にする場合、各樹脂フィルムは接着剤を介して接着してもよく、また接着剤を介さず直接積層させてもよい。接着剤を介さず接着させる場合には、例えば、共押出し法、サンドラミネート法、サーマルラミネート法等の熱溶融状態で接着させる方法が挙げられる。 The base layer 31 can be made by laminating resin films of different materials in order to improve pinhole resistance and insulation when used as a package for an electricity storage device. Specific examples include a multi-layer structure in which a polyester film is laminated with a nylon film, or a multi-layer structure in which biaxially oriented polyester is laminated with a biaxially oriented nylon. When the base layer 31 has a multi-layer structure, the resin films may be bonded via an adhesive, or may be laminated directly without an adhesive. When bonding without an adhesive, examples include a method of bonding in a hot melt state, such as co-extrusion, sand lamination, or thermal lamination.
また、基材層31は、成形性を向上させるために低摩擦化させておいてもよい。基材層31を低摩擦化させる場合、その表面の摩擦係数については特に制限されないが、例えば1.0以下が挙げられる。基材層31を低摩擦化するには、例えば、マット処理、スリップ剤の薄膜層の形成、これらの組み合わせ等が挙げられる。 The base layer 31 may be made low-friction to improve formability. When making the base layer 31 low-friction, there are no particular limitations on the coefficient of friction of its surface, but an example of this is 1.0 or less. Examples of ways to make the base layer 31 low-friction include matte treatment, forming a thin layer of a slip agent, and combinations of these.
基材層31の厚さについては、例えば、10~50μm程度、好ましくは15~30μm程度が挙げられる。 The thickness of the base layer 31 is, for example, about 10 to 50 μm, and preferably about 15 to 30 μm.
(接着剤層32)
蓄電デバイス用外装材3において、接着剤層32は、基材層31に密着性を付与させるために、必要に応じて、基材層31上に配置される層である。即ち、接着剤層32は、基材層31とバリア層33の間に設けられる。
(Adhesive layer 32)
In the exterior material 3 for an electricity storage device, the adhesive layer 32 is a layer that is disposed on the base material layer 31 as necessary in order to impart adhesion to the base material layer 31. That is, the adhesive layer 32 is provided between the base material layer 31 and the barrier layer 33.
接着剤層32は、基材層31とバリア層33とを接着可能である接着剤によって形成される。接着剤層32の形成に使用される接着剤は、2液硬化型接着剤であってもよく、また1液硬化型接着剤であってもよい。また、接着剤層32の形成に使用される接着剤の接着機構についても、特に制限されず、化学反応型、溶剤揮発型、熱溶融型、熱圧型等のいずれであってもよい。 The adhesive layer 32 is formed from an adhesive capable of bonding the base layer 31 and the barrier layer 33. The adhesive used to form the adhesive layer 32 may be a two-component curing adhesive or a one-component curing adhesive. There are also no particular limitations on the adhesion mechanism of the adhesive used to form the adhesive layer 32, and it may be any of a chemical reaction type, a solvent volatilization type, a thermal melting type, a thermal pressure type, etc.
接着剤層32の形成に使用できる接着剤の樹脂成分としては、展延性、高湿度条件下における耐久性や黄変抑制作用、ヒートシール時の熱劣化抑制作用等が優れ、基材層31とバリア層33との間のラミネート強度の低下を抑えてデラミネーションの発生を効果的に抑制するという観点から、好ましくはポリウレタン系2液硬化型接着剤;ポリアミド、ポリエステル、又はこれらと変性ポリオレフィンとのブレンド樹脂が挙げられる。 The resin component of the adhesive that can be used to form the adhesive layer 32 is preferably a polyurethane-based two-component curing adhesive; polyamide, polyester, or a blend resin of these with modified polyolefin, from the viewpoint of excellent ductility, durability under high humidity conditions, yellowing prevention, and thermal degradation prevention during heat sealing, and effectively suppressing the decrease in laminate strength between the base layer 31 and the barrier layer 33 and preventing the occurrence of delamination.
また、接着剤層32は異なる接着剤成分で多層化してもよい。接着剤層32を異なる接着剤成分で多層化する場合、基材層31とバリア層33とのラミネート強度を向上させるという観点から、基材層31側に配される接着剤成分として基材層31との接着性に優れる樹脂を選択し、バリア層33側に配される接着剤成分としてバリア層33との接着性に優れる接着剤成分を選択することが好ましい。接着剤層32は異なる接着剤成分で多層化する場合、具体的には、バリア層33側に配置される接着剤成分としては、好ましくは、酸変性ポリオレフィン、金属変性ポリオレフィン、ポリエステルと酸変性ポリオレフィンとの混合樹脂、共重合ポリエステルを含む樹脂等が挙げられる。 The adhesive layer 32 may be multi-layered with different adhesive components. When the adhesive layer 32 is multi-layered with different adhesive components, it is preferable to select a resin with excellent adhesion to the base layer 31 as the adhesive component arranged on the base layer 31 side, and an adhesive component with excellent adhesion to the barrier layer 33 as the adhesive component arranged on the barrier layer 33 side, from the viewpoint of improving the laminate strength between the base layer 31 and the barrier layer 33. When the adhesive layer 32 is multi-layered with different adhesive components, specifically, the adhesive component arranged on the barrier layer 33 side is preferably an acid-modified polyolefin, a metal-modified polyolefin, a mixed resin of polyester and acid-modified polyolefin, a resin containing a copolymerized polyester, etc.
接着剤層32の厚さについては、例えば、2~50μm程度、好ましくは3~25μm程度が挙げられる。 The thickness of the adhesive layer 32 is, for example, about 2 to 50 μm, and preferably about 3 to 25 μm.
(バリア層33)
蓄電デバイス用外装材3において、バリア層33は、蓄電デバイス用外装材の強度向上の他、蓄電デバイス内部に水蒸気、酸素、光などが侵入することを防止する機能を有する層である。バリア層33は、金属層、すなわち、金属で形成されている層であることが好ましい。バリア層33を構成する金属としては、具体的には、アルミニウム、ステンレス、チタンなどが挙げられ、好ましくはアルミニウムが挙げられる。バリア層33は、例えば、金属箔や金属蒸着膜、無機酸化物蒸着膜、炭素含有無機酸化物蒸着膜、これらの蒸着膜を設けたフィルムなどにより形成することができ、金属箔により形成することが好ましく、アルミニウム箔により形成することがさらに好ましい。蓄電デバイス用外装材の製造時に、バリア層33にしわやピンホールが発生することを防止する観点からは、バリア層は、例えば、焼きなまし処理済みのアルミニウム(JIS H4160:1994 A8021H-O、JIS H4160:1994 A8079H-O、JIS H4000:2014 A8021P-O、JIS H4000:2014 A8079P-O)など軟質アルミニウム箔により形成することがより好ましい。
(Barrier layer 33)
In the electrical storage device exterior material 3, the barrier layer 33 is a layer that has a function of preventing water vapor, oxygen, light, and the like from penetrating into the electrical storage device in addition to improving the strength of the electrical storage device exterior material. The barrier layer 33 is preferably a metal layer, that is, a layer formed of a metal. Specific examples of the metal constituting the barrier layer 33 include aluminum, stainless steel, and titanium, and preferably aluminum. The barrier layer 33 can be formed, for example, of a metal foil, a metal vapor deposition film, an inorganic oxide vapor deposition film, a carbon-containing inorganic oxide vapor deposition film, or a film provided with these vapor deposition films, and is preferably formed of a metal foil, and more preferably formed of an aluminum foil. From the viewpoint of preventing the occurrence of wrinkles or pinholes in the barrier layer 33 during the production of the exterior material for an electricity storage device, the barrier layer is more preferably formed from a soft aluminum foil such as annealed aluminum (JIS H4160:1994 A8021H-O, JIS H4160:1994 A8079H-O, JIS H4000:2014 A8021P-O, JIS H4000:2014 A8079P-O).
バリア層33の厚さについては、蓄電デバイス用外装材を薄型化しつつ、成形によってもピンホールの発生し難いものとする観点から、好ましくは10~200μm程度、より好ましくは20~100μm程度、20~45μm程度、45~65μm程度、65~85μm程度が挙げられる。 The thickness of the barrier layer 33 is preferably about 10 to 200 μm, more preferably about 20 to 100 μm, about 20 to 45 μm, about 45 to 65 μm, or about 65 to 85 μm, from the viewpoint of making the exterior material for the power storage device thinner while making it difficult for pinholes to occur during molding.
また、バリア層33は、接着の安定化、溶解や腐食の防止などのために、少なくとも一方の面、好ましくは両面が化成処理されていることが好ましい。ここで、化成処理とは、バリア層の表面に耐食性皮膜を形成する処理をいう。 In addition, it is preferable that at least one surface, and preferably both surfaces, of the barrier layer 33 are chemically treated to stabilize adhesion and prevent dissolution and corrosion. Here, chemical treatment refers to a process for forming a corrosion-resistant film on the surface of the barrier layer.
(接着層34)
蓄電デバイス用外装材3において、接着層34は、熱融着性樹脂層35を強固に接着させるために、バリア層33と熱融着性樹脂層35の間に、必要に応じて設けられる層である。
(Adhesive layer 34)
In the exterior packaging material 3 for an electricity storage device, the adhesive layer 34 is a layer that is provided, if necessary, between the barrier layer 33 and the heat-sealable resin layer 35 in order to firmly bond the heat-sealable resin layer 35 .
接着層34は、バリア層33と熱融着性樹脂層35を接着可能である接着剤によって形成される。接着層の形成に使用される接着剤の組成については、特に制限されないが、例えば、酸変性ポリオレフィンを含む樹脂組成物が挙げられる。酸変性ポリオレフィンとしては、第1樹脂層12a及び第2樹脂層12bで例示したものと同じものが例示できる。 The adhesive layer 34 is formed from an adhesive capable of bonding the barrier layer 33 and the heat-sealable resin layer 35. The composition of the adhesive used to form the adhesive layer is not particularly limited, but examples include a resin composition containing an acid-modified polyolefin. Examples of acid-modified polyolefins include the same ones exemplified for the first resin layer 12a and the second resin layer 12b.
接着層34の厚さについては、例えば、1~40μm程度、好ましくは2~30μm程度が挙げられる。 The thickness of the adhesive layer 34 is, for example, about 1 to 40 μm, and preferably about 2 to 30 μm.
(熱融着性樹脂層35)
蓄電デバイス用外装材3において、熱融着性樹脂層35は、最内層に該当し、蓄電デバイスの組み立て時に熱融着性樹脂層同士が熱融着して蓄電デバイス素子を密封する層である。熱融着性樹脂層35は、蓄電デバイス素子側の最表面に配置される。
(Heat-fusible resin layer 35)
In the exterior packaging material 3 for an electricity storage device, the heat-sealable resin layer 35 corresponds to the innermost layer, and is a layer in which the heat-sealable resin layers are heat-sealed to each other to seal the electricity storage device elements when the electricity storage device is assembled. The heat-sealable resin layer 35 is disposed on the outermost surface on the electricity storage device element side.
熱融着性樹脂層35に使用される樹脂成分については、熱融着可能であることを限度として特に制限されないが、例えば、ポリオレフィン、環状ポリオレフィンが挙げられる。 The resin components used in the heat-sealable resin layer 35 are not particularly limited, as long as they are heat-sealable, but examples include polyolefins and cyclic polyolefins.
前記ポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等の結晶性又は非晶性のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられる。 Specific examples of the polyolefin include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; crystalline or amorphous polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); and ethylene-butene-propylene terpolymers. Among these polyolefins, polyethylene and polypropylene are preferred.
前記環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、前記環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、ブタジエン、イソプレン、等が挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネン等の環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエン等の環状ジエン等が挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、さらに好ましくはノルボルネンが挙げられる。構成モノマーとしては、スチレンも挙げられる。 The cyclic polyolefin is a copolymer of an olefin and a cyclic monomer, and examples of the olefins constituting the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene. Examples of the cyclic monomers constituting the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these polyolefins, cyclic alkenes are preferred, and norbornene is more preferred. Styrene is also an example of a constituting monomer.
これらの樹脂成分の中でも、好ましくは結晶性又は非晶性のポリオレフィン、環状ポリオレフィン、及びこれらのブレンドポリマー;さらに好ましくはポリエチレン、ポリプロピレン、エチレンとノルボルネンの共重合体、及びこれらの中の2種以上のブレンドポリマーが挙げられる。 Among these resin components, preferred are crystalline or amorphous polyolefins, cyclic polyolefins, and blended polymers thereof; more preferred are polyethylene, polypropylene, copolymers of ethylene and norbornene, and blended polymers of two or more of these.
熱融着性樹脂層35は、1種の樹脂成分単独で形成してもよく、また2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成してもよい。さらに、熱融着性樹脂層35は、1層のみで形成されていてもよいが、同一又は異なる樹脂成分によって2層以上形成されていてもよい。第2樹脂層12bと熱融着性樹脂層35の樹脂が共通していると、これらの層間の密着性が向上することから、特に好ましい。 The heat-sealable resin layer 35 may be formed from one type of resin component alone, or may be formed from a blend polymer of two or more types of resin components. Furthermore, the heat-sealable resin layer 35 may be formed from only one layer, or may be formed from two or more layers of the same or different resin components. It is particularly preferable that the second resin layer 12b and the heat-sealable resin layer 35 are made of the same resin, as this improves the adhesion between these layers.
熱融着性樹脂層35の結晶ラメラ厚みは、5.0~9.0nmの範囲にあることが好ましい。当該結晶ラメラ厚みは、熱融着性樹脂層35を測定用の試料として、前述の結晶ラメラ厚みBの測定と同様にして測定される。 The crystalline lamellar thickness of the heat-sealable resin layer 35 is preferably in the range of 5.0 to 9.0 nm. The crystalline lamellar thickness is measured in the same manner as the measurement of the crystalline lamellar thickness B described above, using the heat-sealable resin layer 35 as the measurement sample.
また、熱融着性樹脂層35の厚さとしては、特に制限されないが、2~2000μm程度、好ましくは5~1000μm程度、さらに好ましくは10~500μm程度が挙げられる。また、熱融着性樹脂層35の厚さとしては、例えば約100μm以下、好ましくは約85μm以下、より好ましくは15~85μm程度が挙げられる。なお、例えば、後述の接着層34の厚みが10μm以上である場合には、熱融着性樹脂層35の厚みとしては、好ましくは約85μm以下、より好ましくは15~45μm程度が挙げられ、例えば後述の接着層34の厚みが10μm未満である場合や接着層34が設けられていない場合には、熱融着性樹脂層35の厚みとしては、好ましくは約20μm以上、より好ましくは35~85μm程度が挙げられる。 The thickness of the heat-sealable resin layer 35 is not particularly limited, but may be about 2 to 2000 μm, preferably about 5 to 1000 μm, and more preferably about 10 to 500 μm. The thickness of the heat-sealable resin layer 35 may be, for example, about 100 μm or less, preferably about 85 μm or less, and more preferably about 15 to 85 μm. For example, when the thickness of the adhesive layer 34 described below is 10 μm or more, the thickness of the heat-sealable resin layer 35 is preferably about 85 μm or less, and more preferably about 15 to 45 μm. For example, when the thickness of the adhesive layer 34 described below is less than 10 μm or when the adhesive layer 34 is not provided, the thickness of the heat-sealable resin layer 35 is preferably about 20 μm or more, and more preferably about 35 to 85 μm.
本開示の蓄電デバイス用外装材は、蓄電デバイスに用いるための蓄電デバイス用外装材と、本開示の金属端子用接着性フィルムとを含む、キットの形態とすることもできる。この場合にも、適用対象となる蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する蓄電デバイス用外装材と、正極及び負極のそれぞれに電気的に接続され、蓄電デバイス用外装材の外側に突出した金属端子とを備えている。本開示のキットは、使用時に、金属端子と蓄電デバイス用外装材との間に、本開示の金属端子用接着性フィルムを介在させるように用いられる。 The exterior material for an electricity storage device of the present disclosure can also be in the form of a kit including the exterior material for an electricity storage device for use in an electricity storage device and the adhesive film for metal terminals of the present disclosure. In this case as well, the electricity storage device to which the present disclosure is applied includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude outside the exterior material for an electricity storage device. When in use, the kit of the present disclosure is used such that the adhesive film for metal terminals of the present disclosure is interposed between the metal terminals and the exterior material for an electricity storage device.
2.蓄電デバイス
本開示の蓄電デバイス10は、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子4と、当該蓄電デバイス素子4を封止する蓄電デバイス用外装材3と、正極及び負極のそれぞれに電気的に接続され、蓄電デバイス用外装材3の外側に突出した金属端子2とを備えている。本開示の蓄電デバイス10においては、金属端子2と蓄電デバイス用外装材3との間に、本開示の金属端子用接着性フィルム1が介在されてなることを特徴とする。すなわち、本開示の蓄電デバイス10は、金属端子2と蓄電デバイス用外装材3との間に、本開示の金属端子用接着性フィルム1が介在する工程を備える方法により製造することができる。
2. Electricity Storage Device The electricity storage device 10 of the present disclosure comprises at least an electricity storage device element 4 having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device 3 that seals the electricity storage device element 4, and a metal terminal 2 that is electrically connected to each of the positive electrode and the negative electrode and protrudes to the outside of the exterior material for an electricity storage device 3. The electricity storage device 10 of the present disclosure is characterized in that the adhesive film for a metal terminal 1 of the present disclosure is interposed between the metal terminal 2 and the exterior material for an electricity storage device 3. That is, the electricity storage device 10 of the present disclosure can be manufactured by a method including a step of interposing the adhesive film for a metal terminal 1 of the present disclosure between the metal terminal 2 and the exterior material for an electricity storage device 3.
具体的には、少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子4を、蓄電デバイス用外装材3で、正極及び負極の各々に接続された金属端子2を外側に突出させた状態で、本開示の金属端子用接着性フィルム1を金属端子2と熱融着性樹脂層35との間に介在させ、蓄電デバイス素子4の周縁に蓄電デバイス用外装材3のフランジ部(熱融着性樹脂層35同士が接触する領域であり、蓄電デバイス用外装材3の周縁部3a)が形成できるようにして被覆し、フランジ部の熱融着性樹脂層35同士をヒートシールして密封させることによって、蓄電デバイス用外装材3を使用した蓄電デバイス10が提供される。なお、蓄電デバイス用外装材3を用いて蓄電デバイス素子4を収容する場合、蓄電デバイス用外装材3の熱融着性樹脂層35が内側(蓄電デバイス素子4と接する面)になるようにして用いられる。 Specifically, an electric storage device element 4 having at least a positive electrode, a negative electrode, and an electrolyte is covered with an exterior material 3 for an electric storage device by interposing an adhesive film 1 for metal terminals of the present disclosure between the metal terminals 2 and a heat-sealable resin layer 35 in a state in which the metal terminals 2 connected to the positive and negative electrodes are protruding outward, and the electric storage device element 4 is covered so that a flange portion (a region where the heat-sealable resin layers 35 contact each other, the peripheral portion 3a of the exterior material 3 for an electric storage device) of the exterior material 3 for an electric storage device is formed, and the heat-sealable resin layers 35 of the flange portion are heat-sealed to seal them, thereby providing an electric storage device 10 using the exterior material 3 for an electric storage device. When the exterior material 3 for an electric storage device is used to house the electric storage device element 4, the exterior material 3 for an electric storage device is used so that the heat-sealable resin layer 35 of the exterior material 3 for an electric storage device is on the inside (the surface in contact with the electric storage device element 4).
蓄電デバイス素子は、蓄電デバイス用外装材に加えて、蓋体によって封止されてもよい。すなわち、蓄電デバイス用外装材および蓋体は、蓄電デバイス素子を密封する外装体(蓄電デバイス用の外装体)を構成する。例えば、筒状に構成された蓄電デバイス用外装材の内部に蓄電デバイス素子を収容し、開口部を蓋体によって閉じてもよい。別の例では、開口部が形成されるように筒状に構成された蓄電デバイス用外装材の内部に蓋体と接続された状態の蓄電デバイス素子を収容し、開口部を蓋体によって閉じてもよい。蓋体と、蓄電デバイス用外装材とは、任意の手段で接合されることが好ましい。蓄電デバイスの体積エネルギー密度を向上させるべく蓄電デバイス素子と蓄電デバイス用外装材との間のデッドスペースを削減する観点から、蓄電デバイス用外装材は、蓄電デバイス素子および蓋体に巻き付けられることが好ましい。 The power storage device element may be sealed by a lid in addition to the exterior material for the power storage device. That is, the exterior material for the power storage device and the lid constitute an exterior body (exterior body for the power storage device) that seals the power storage device element. For example, the power storage device element may be housed inside the exterior material for the power storage device that is configured in a cylindrical shape, and the opening may be closed by the lid. In another example, the power storage device element connected to the lid may be housed inside the exterior material for the power storage device that is configured in a cylindrical shape so that an opening is formed, and the opening may be closed by the lid. The lid and the exterior material for the power storage device are preferably joined by any means. From the viewpoint of reducing the dead space between the power storage device element and the exterior material for the power storage device in order to improve the volumetric energy density of the power storage device, the exterior material for the power storage device is preferably wrapped around the power storage device element and the lid.
蓋体は、例えば、樹脂成形品、金属成形品、蓄電デバイス用外装材、およびこれらの組み合わせなどで形成できる。本開示において、蓋体が樹脂成形品と表現される場合、蓋体は、JIS K6900-1994[プラスチック―用語]によって規定されるフィルムのみによって構成される態様は含まれない。蓋体が金属成形品である場合、蓋体が金属端子としての機能を兼ねるため、金属端子を省略することもできる。蓋体は、樹脂材料および導電性材料を含んで構成されてもよい。 The lid body can be formed, for example, from a resin molded product, a metal molded product, an exterior material for an electricity storage device, or a combination of these. In this disclosure, when the lid body is expressed as a resin molded product, this does not include an embodiment in which the lid body is composed only of a film as defined by JIS K6900-1994 [Plastics terminology]. When the lid body is a metal molded product, the lid body also functions as a metal terminal, so the metal terminal can be omitted. The lid body may be composed of a resin material and a conductive material.
本開示の蓄電デバイス用外装材は、電池(コンデンサー、キャパシター等を含む)などの蓄電デバイスに好適に使用することができる。また、本開示の蓄電デバイス用外装材は、一次電池、二次電池のいずれに使用してもよいが、好ましくは二次電池である。本開示の蓄電デバイス用外装材が適用される二次電池の種類については、特に制限されず、例えば、リチウムイオン電池、リチウムイオンポリマー電池、全固体電池、半固体電池、擬固体電池、ポリマー電池、全樹脂電池、鉛蓄電池、ニッケル・水素蓄電池、ニッケル・カドミウム蓄電池、ニッケル・鉄蓄電池、ニッケル・亜鉛蓄電池、酸化銀・亜鉛蓄電池、金属空気電池、多価カチオン電池、コンデンサー、キャパシター等が挙げられる。これらの二次電池の中でも、本開示の蓄電デバイス用外装材の好適な適用対象として、リチウムイオン電池及びリチウムイオンポリマー電池が挙げられる。 The exterior material for an electric storage device of the present disclosure can be suitably used for an electric storage device such as a battery (including a condenser, a capacitor, etc.). The exterior material for an electric storage device of the present disclosure may be used for either a primary battery or a secondary battery, but is preferably used for a secondary battery. The type of secondary battery to which the exterior material for an electric storage device of the present disclosure is applied is not particularly limited, and examples thereof include lithium ion batteries, lithium ion polymer batteries, all-solid batteries, semi-solid batteries, quasi-solid batteries, polymer batteries, all-resin batteries, lead-acid batteries, nickel-hydrogen batteries, nickel-cadmium batteries, nickel-iron batteries, nickel-zinc batteries, silver oxide-zinc batteries, metal-air batteries, polyvalent cation batteries, condensers, capacitors, etc. Among these secondary batteries, the exterior material for an electric storage device of the present disclosure is suitably applied to lithium ion batteries and lithium ion polymer batteries.
以下に実施例及び比較例を示して本開示を詳細に説明する。但し、本開示は実施例に限定されるものではない。 The present disclosure will be explained in detail below with examples and comparative examples. However, the present disclosure is not limited to the examples.
<接着性フィルムの製造>
実施例1、比較例1,2
押出機を用いて、中間層としてのポリプロピレン(PP層、ホモポリプロピレン、融解ピーク温度163℃、厚み80μm)の一方面に、外装材側の第2樹脂層(樹脂層A)としてポリプロピレン(PP層、融解ピーク温度140℃)、他方面に、金属端子側の第1樹脂層としてカーボンブラック含有無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)を、それぞれ厚み60μmで押出し、第1樹脂層(PPa層、融解ピーク温度140℃、厚み60μm)/基材(PP層、融解ピーク温度163℃、厚み80μm)/第2樹脂層(樹脂層A、PP層、融解ピーク温度140℃、厚み60μm)が順に積層された接着性フィルム(総厚み200μm)を得た。樹脂層Aとした第2樹脂層は、製膜温度基準条件、製膜速度基準条件、冷却基準条件で製造することで、結晶ラメラ厚みを調整した。具体的には、実施例1の温度基準条件、製膜速度基準条件、冷却条件(チルロール温度)を基準とし、比較例1では、温度、製膜速度、及びチルロール温度を全て下げた。一方、比較例2では、温度及び製膜速度を上げ、チルロール温度は下げた。
<Production of Adhesive Film>
Example 1, Comparative Examples 1 and 2
Using an extruder, polypropylene (PP layer, homopolypropylene, melting peak temperature 163 ° C., thickness 80 μm) as an intermediate layer was extruded on one side as a second resin layer (resin layer A) on the exterior material side (PP layer, melting peak temperature 140 ° C.), and carbon black-containing maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140 ° C.) was extruded on the other side as a first resin layer on the metal terminal side with a thickness of 60 μm, respectively, to obtain an adhesive film (total thickness 200 μm) in which the first resin layer (PP layer, melting peak temperature 140 ° C., thickness 60 μm) / substrate (PP layer, melting peak temperature 163 ° C., thickness 80 μm) / second resin layer (resin layer A, PP layer, melting peak temperature 140 ° C., thickness 60 μm) were laminated in order. The second resin layer, which was the resin layer A, was manufactured under the film-forming temperature standard conditions, film-forming speed standard conditions, and cooling standard conditions to adjust the crystal lamellar thickness. Specifically, the temperature standard conditions, film-forming rate standard conditions, and cooling conditions (chill roll temperature) of Example 1 were used as references, and the temperature, film-forming rate, and chill roll temperature were all lowered in Comparative Example 1. Meanwhile, in Comparative Example 2, the temperature and film-forming rate were increased, and the chill roll temperature was lowered.
実施例2
押出機及びTダイキャスティング装置を用いて、中間層としてのポリプロピレン(PP層、ホモポリプロピレン、融解ピーク温度163℃、厚み50μm)の一方面に、外装材側の第2樹脂層(樹脂層A)としてポリプロピレン(樹脂層A、PP層、融解ピーク温度140℃)、他方面に、金属端子側の第1樹脂層としてカーボンブラック含有無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)を、それぞれ厚み50μmで押出し、第1樹脂層(PPa層、融解ピーク温度140℃、厚み50μm)/基材(PP層、融解ピーク温度163℃、厚み50μm)/第2樹脂層(樹脂層A、PP層、融解ピーク温度140℃、厚み50μm)が順に積層された接着性フィルム(総厚み150μm)を得た。樹脂層Aとした第2樹脂層は、製膜温度基準条件、製膜速度基準条件、冷却基準条件で製造することで、結晶ラメラ厚みを調整した。
Example 2
Using an extruder and a T-die casting device, polypropylene (resin layer A, PP layer, melting peak temperature 140°C) was extruded as the second resin layer (resin layer A) on the exterior material side on one side of the polypropylene (PP layer, homopolypropylene, melting peak temperature 163°C, thickness 50 μm) as the intermediate layer, and carbon black-containing maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140°C) was extruded as the first resin layer on the metal terminal side on the other side, each with a thickness of 50 μm, to obtain an adhesive film (total thickness 150 μm) in which the first resin layer (PP layer, melting peak temperature 140°C, thickness 50 μm) / substrate (PP layer, melting peak temperature 163°C, thickness 50 μm) / second resin layer (resin layer A, PP layer, melting peak temperature 140°C, thickness 50 μm) were laminated in this order. The second resin layer, which was used as the resin layer A, was produced under standard film-forming temperature conditions, standard film-forming speed conditions, and standard cooling conditions, thereby adjusting the crystal lamella thickness.
実施例3,4
押出機及びTダイキャスティング装置を用いて、中間層としてのカーボンブラック含有ポリプロピレン(PP層、ホモポリプロピレン、融解ピーク温度160℃、厚み60μm)の一方面に、外装材側の第2樹脂層(樹脂層A)としてポリプロピレン(PP層、融解ピーク温度140℃)を厚み40μmで押出、他方面に、金属端子側の第1樹脂層として無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)を厚み50μmで押出し、第1樹脂層(PPa層、融解ピーク温度140℃、厚み50μm)/基材(PP層、融解ピーク温度160℃、厚み60μm)/第2樹脂層(樹脂層A、PP層、融解ピーク温度140℃、厚み40μm)が順に積層された接着性フィルム(総厚み150μm)を得た。樹脂層Aとした第2樹脂層は、製膜温度基準より低い、製膜速度基準より速い、冷却基準より徐冷条件で製造することで、結晶ラメラ厚みを調整した。
Examples 3 and 4
Using an extruder and a T-die casting device, polypropylene (PP layer, melting peak temperature 140°C) was extruded to a thickness of 40 μm as the second resin layer (resin layer A) on the exterior material side on one side of the carbon black-containing polypropylene (PP layer, homopolypropylene, melting peak temperature 160°C, thickness 60 μm) as the intermediate layer, and maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140°C) was extruded to a thickness of 50 μm as the first resin layer on the metal terminal side on the other side, and an adhesive film (total thickness 150 μm) in which the first resin layer (PP layer, melting peak temperature 140°C, thickness 50 μm) / substrate (PP layer, melting peak temperature 160°C, thickness 60 μm) / second resin layer (resin layer A, PP layer, melting peak temperature 140°C, thickness 40 μm) was obtained. The second resin layer, which was used as resin layer A, was produced under conditions of a lower film-forming temperature standard, a faster film-forming speed standard, and a slower cooling standard, thereby adjusting the crystal lamella thickness.
比較例3
押出機及びTダイキャスティング装置を用いて、中間層としてのポリプロピレン(PP層、ランダムポリプロピレン、融解ピーク温度143℃、厚み100μm)の一方面に、外装材側の第2樹脂層(樹脂層A)として無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)、他方面に、金属端子側の第1樹脂層として無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)を、それぞれ厚み25μmで押出し、第1樹脂層(PPa層、融解ピーク温度140℃、厚み25μm)/基材(PP層、融解ピーク温度143℃、厚み100μm)/第2樹脂層(樹脂層A、PPa層、融解ピーク温度140℃、厚み25μm)が順に積層された接着性フィルム(総厚み150μm)を得た。樹脂層Aとした第2樹脂層は、製膜温度基準よりかなり低い、製膜速度基準よりかなり遅い、冷却基準より急冷条件で製造することで、結晶ラメラ厚みを調整した。
Comparative Example 3
Using an extruder and a T-die casting device, a maleic anhydride-modified polypropylene (PP layer, random polypropylene, melting peak temperature 143 ° C., thickness 100 μm) was extruded on one side of the polypropylene (PP layer, random polypropylene, melting peak temperature 143 ° C., thickness 100 μm) as the intermediate layer, as the second resin layer (resin layer A) on the exterior material side, and a maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140 ° C.) was extruded on the other side as the first resin layer on the metal terminal side, each with a thickness of 25 μm, to obtain an adhesive film (total thickness 150 μm) in which the first resin layer (PP layer, melting peak temperature 140 ° C., thickness 25 μm) / substrate (PP layer, melting peak temperature 143 ° C., thickness 100 μm) / second resin layer (resin layer A, PPa layer, melting peak temperature 140 ° C., thickness 25 μm) was laminated in this order. The second resin layer, which was used as resin layer A, was produced under conditions of a film-forming temperature significantly lower than the standard film-forming speed, a film-forming rate significantly slower than the standard film-forming speed, and a cooling rate faster than the standard cooling rate, thereby adjusting the crystal lamella thickness.
比較例4
インフレーション押出装置を用いて、中間層としてのポリプロピレン(PP層、ホモポリプロピレン、融解ピーク温度160℃、厚み80μm)の一方面に、外装材側の第2樹脂層(樹脂層A)として無水マレイン酸変性ポリプロピレン(樹脂層A、PPa層、融解ピーク温度140℃)、他方面に、金属端子側の第1樹脂層として無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)を、それぞれ厚み35μmで押出し、第1樹脂層(PPa層、融解ピーク温度140℃、厚み35μm)/基材(PP層、融解ピーク温度160℃、厚み80μm)/第2樹脂層(樹脂層A、PPa層、融解ピーク温度140℃、厚み35μm)が順に積層された接着性フィルム(総厚み150μm)を得た。樹脂層Aとした第2樹脂層は、製膜温度基準より低い、製膜速度基準よりかなり遅い、冷却基準よりかなり徐冷の条件で製造することで、結晶ラメラ厚みを調整した。
Comparative Example 4
Using an inflation extrusion device, a maleic anhydride-modified polypropylene (resin layer A, PPa layer, melting peak temperature 140°C) was extruded as the second resin layer (resin layer A) on the exterior material side on one side of a polypropylene (PP layer, homopolypropylene, melting peak temperature 160°C, thickness 80μm) as an intermediate layer, and a maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140°C) was extruded as the first resin layer on the metal terminal side on the other side, each with a thickness of 35μm, to obtain an adhesive film (total thickness 150μm) in which the first resin layer (PP layer, melting peak temperature 140°C, thickness 35μm)/base material (PP layer, melting peak temperature 160°C, thickness 80μm)/second resin layer (resin layer A, PPa layer, melting peak temperature 140°C, thickness 35μm) were laminated in this order. The second resin layer, which was used as resin layer A, was produced under conditions of a lower film-forming temperature standard, a significantly slower film-forming speed standard, and a significantly slower cooling speed standard, thereby adjusting the crystal lamella thickness.
実施例5
押出機を用いて、中間層としてのポリプロピレン(PP層、ホモポリプロピレン、融解ピーク温度163℃、厚み50μm)の一方面に、外装材側の第2樹脂層(樹脂層A)としてポリプロピレン(PP層、融解ピーク温度140℃)、他方面に、金属端子側の第1樹脂層としてカーボンブラック含有無水マレイン酸変性ポリプロピレン(PPa層、融解ピーク温度140℃)を、それぞれ厚み75μmで押出し、第1樹脂層(PPa層、融解ピーク温度140℃、厚み75μm)/基材(PP層、融解ピーク温度163℃、厚み50μm)/第2樹脂層(樹脂層A、PP層、融解ピーク温度140℃、厚み75μm)が順に積層された接着性フィルム(総厚み200μm)を得た。樹脂層Aとした第2樹脂層は、製膜温度基準条件、製膜速度基準条件、冷却基準条件で製造することで、結晶ラメラ厚みを調整した。
Example 5
Using an extruder, polypropylene (PP layer, homopolypropylene, melting peak temperature 163 ° C., thickness 50 μm) as an intermediate layer was extruded on one side as a second resin layer (resin layer A) on the exterior material side (PP layer, melting peak temperature 140 ° C.), and carbon black-containing maleic anhydride-modified polypropylene (PPa layer, melting peak temperature 140 ° C.) was extruded on the other side as a first resin layer on the metal terminal side with a thickness of 75 μm, respectively, to obtain an adhesive film (total thickness 200 μm) in which the first resin layer (PP layer, melting peak temperature 140 ° C., thickness 75 μm) / substrate (PP layer, melting peak temperature 163 ° C., thickness 50 μm) / second resin layer (resin layer A, PP layer, melting peak temperature 140 ° C., thickness 75 μm) was laminated in order. The second resin layer, which was the resin layer A, was manufactured under the film-forming temperature standard conditions, film-forming speed standard conditions, and cooling standard conditions to adjust the crystal lamellar thickness.
<接着性フィルムの樹脂層Aの結晶ラメラ厚みAと外装材の熱融着性樹脂層の結晶ラメラ厚みBの測定>
一方側の表面を構成する樹脂層Aを備える接着性フィルム(MD25mm、TD20mm)の他方側の表面と、金属端子(縦22.5mm、横30mm、厚み0.4mm)とを、温度200℃、圧力0.25MPa、16秒間の条件(回数は1回)で熱融着させて、樹脂層Aが表面に位置するように配置された接着性フィルム付き金属端子を取得した。このとき、接着性フィルムのMDと金属端子の縦方向とが一致するようにした。次に、接着性フィルム付き金属端子の接着性フィルムと、後述する蓄電デバイス用外装材の結晶ラメラ厚みが5.0~9.0nmの熱融着性樹脂層(ランダムポリプロピレン樹脂からなる熱融着性樹脂層(MD120mm、TD30mm、厚さ80μm))とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させて測定用の試料とした。このとき、接着性フィルムのMDと蓄電デバイス用外装材の熱融着性樹脂層のTDとが一致するようにした。さらに、金属端子用接着性フィルム付き金属端子の状態では、樹脂層Aが最表面に配置される。実施例1-3及び比較例3,4では、熱融着性樹脂層として結晶ラメラ厚みが7.09nmのものを用い、実施例4では、熱融着性樹脂層として結晶ラメラ厚みが5.89nmのものを用い、比較例1では、熱融着性樹脂層として結晶ラメラ厚みが5.73nmのものを用い、比較例2では、熱融着性樹脂層として結晶ラメラ厚みが6.28nmのものを用いた。以下の測定条件により、接着性フィルムと熱融着性樹脂層との熱融着部について、断面方向からSTEM観察を実施し、得られた画像データに対し、下記の画像処理条件で、接着性フィルムの樹脂層Aの結晶ラメラ厚みAと、蓄電デバイス用外装材の前記熱融着性樹脂層の結晶ラメラ厚みBとを以下の測定条件で測定した。
<Measurement of crystalline lamella thickness A of resin layer A of adhesive film and crystalline lamella thickness B of heat-fusible resin layer of exterior material>
The other surface of the adhesive film (MD 25 mm, TD 20 mm) having the resin layer A constituting one surface and the metal terminal (length 22.5 mm, width 30 mm, thickness 0.4 mm) were heat-sealed under the conditions of a temperature of 200 ° C., a pressure of 0.25 MPa, and 16 seconds (1 time), to obtain a metal terminal with an adhesive film arranged so that the resin layer A was located on the surface. At this time, the MD of the adhesive film and the vertical direction of the metal terminal were made to coincide. Next, the adhesive film of the metal terminal with the adhesive film and a heat-sealable resin layer (heat-sealable resin layer made of random polypropylene resin (MD 120 mm, TD 30 mm, thickness 80 μm)) of the crystalline lamellar thickness of the exterior material for a storage device described later were heat-sealed under the conditions of a temperature of 200 ° C., a pressure of 1.0 MPa, and 3 seconds to obtain a sample for measurement. At this time, the MD of the adhesive film and the TD of the heat-sealable resin layer of the exterior material for a storage device were made to coincide. Furthermore, in the state of the metal terminal with the adhesive film for a metal terminal, the resin layer A is disposed on the outermost surface. In Examples 1-3 and Comparative Examples 3 and 4, a heat-sealable resin layer having a crystalline lamellar thickness of 7.09 nm was used, in Example 4, a heat-sealable resin layer having a crystalline lamellar thickness of 5.89 nm was used, in Comparative Example 1, a heat-sealable resin layer having a crystalline lamellar thickness of 5.73 nm was used, and in Comparative Example 2, a heat-sealable resin layer having a crystalline lamellar thickness of 6.28 nm was used. Under the following measurement conditions, STEM observation was performed from the cross-sectional direction on the heat-sealed portion between the adhesive film and the heat-sealable resin layer, and the obtained image data was subjected to the following image processing conditions to measure the crystalline lamellar thickness A of the resin layer A of the adhesive film and the crystalline lamellar thickness B of the heat-sealable resin layer of the exterior material for a storage device under the following measurement conditions.
(測定条件)
[前処理]
試料を短冊状に切断後、熱硬化性樹脂を用いて包埋し50℃12時間かけて硬化させる。その後ウルトラミクロトーム(ガラスナイフ使用:仕上げ厚さ0.5um)を用いてMDの方向に向かって断面作製した後、Ru染色を施す。さらに、ウルトラミクロトーム(ダイヤモンドナイフ使用:仕上げ厚さ80nm)を用いて超薄切片を作製する。
(Measurement conditions)
[Pretreatment]
After cutting the sample into strips, it is embedded in a thermosetting resin and hardened at 50°C for 12 hours. Then, a cross section is prepared in the MD direction using an ultramicrotome (using a glass knife: finishing thickness 0.5 um), and then Ru staining is performed. Furthermore, an ultrathin section is prepared using an ultramicrotome (using a diamond knife: finishing thickness 80 nm).
[STEM観察]
・測定装置: STEM=日立ハイテクノロジーズ社製 S-4800 TYPE II
・加速電圧:30.0kV
・エミッション電流:10μA
・W.D:8mm
・検出器:TE
・取り込み画素数:5120x3840
・スキャンスピード:80sec
[STEM observation]
Measurement equipment: STEM = Hitachi High-Technologies Corporation S-4800 TYPE II
Acceleration voltage: 30.0 kV
Emission current: 10 μA
・W.D: 8mm
Detector: TE
・Number of captured pixels: 5120 x 3840
Scan speed: 80 sec
[画像処理条件]
<二値化処理>
画像処理プログラムであるPythonのOpenCVライブラリ等を用いて下記手順に従いSTEM画像を白色部がラメラ構造の結晶部、黒色部がラメラ構造の非晶部となるよう白黒二値化する。ラメラ構造とは、ポリマー分子の結晶部と非晶部が交互に折り重なって形成される周期構造である。
1.測定画像から512px×512pxを切り抜き
2.適用的コントラスト平坦化(clipLimit=2.0, tileGridSize=(8,8))
3.コントラスト平坦化
4.二値化(閾値輝度=127)
5.ノイズ除去(面積5px^2以下の白色部除去)
6.ノイズ除去(面積5px^2以下の黒色部除去)
7.モルフォロジー変換-Open処理(カーネルサイズ=3px×3px)
8.モルフォロジー変換-Close処理(カーネルサイズ=3px×3px)
[Image processing conditions]
<Binarization process>
Using an image processing program such as Python's OpenCV library, the STEM image is binarized in black and white according to the following procedure, so that white parts represent crystalline parts of the lamellar structure and black parts represent amorphous parts of the lamellar structure. A lamellar structure is a periodic structure formed by alternating overlapping of crystalline and amorphous parts of polymer molecules.
1. Crop 512px x 512px from the measurement image. 2. Adaptive contrast flattening (clipLimit = 2.0, tileGridSize = (8, 8)).
3. Contrast flattening 4. Binarization (threshold brightness = 127)
5. Noise removal (removal of white areas less than 5px^2)
6. Noise removal (removal of black areas less than 5px^2)
7. Morphological transformation-Open processing (kernel size = 3px x 3px)
8. Morphological transformation-Close processing (kernel size = 3px x 3px)
[結晶ラメラ厚みの定量化]
二値化画像の白色部に対し、アメリカ国立衛生研究所(NIH)が開発した画像解析フリーウェアであるImageJを用いて、白色部の各ピクセルに対してLocal Thicknessを計算する。その後、Local Thicknessの値が非0となるピクセルのLocal Thicknessの値に関し、画像全体領域の平均値を計算する。この計算を20枚の画像に対して計算してその平均値を導出し、撮像時の倍率からnmに換算して結晶ラメラ厚みと規定する。樹脂層A及び熱融着性樹脂層に対して結晶ラメラ厚みA,Bを算出する。また、結晶ラメラ厚みA,Bの差の絶対値を結晶ラメラ厚み差とする。
[Quantification of Crystalline Lamella Thickness]
For the white parts of the binarized image, ImageJ, an image analysis freeware developed by the National Institutes of Health (NIH), is used to calculate the local thickness for each pixel in the white parts. Then, the average value of the local thickness of the entire image area is calculated for the local thickness values of pixels with a non-zero local thickness value. This calculation is performed for 20 images to derive the average value, which is converted to nm from the magnification at the time of imaging and defined as the crystalline lamella thickness. The crystalline lamella thicknesses A and B are calculated for the resin layer A and the heat-sealable resin layer. The absolute value of the difference between the crystalline lamella thicknesses A and B is defined as the crystalline lamella thickness difference.
<接着性フィルムの融解割合(体積%)と融解温度(℃)>
以下の手順により、接着性フィルムを210℃まで加熱して溶融させ、210℃から降温速度10℃/分の条件で冷却し、接着性フィルムが、それぞれ、90体積%融解している時の温度、75体積%融解している時の温度、50体積%融解している時の温度、25体積%融解している時の温度、及び10体積%融解している時の温度を測定した。結果を表1に示す。
<Melting ratio (volume %) and melting temperature (°C) of adhesive film>
According to the following procedure, the adhesive film was heated to 210°C to melt, and cooled from 210°C at a temperature drop rate of 10°C/min, and the temperatures at which the adhesive film was 90% melted by volume, 75% melted by volume, 50% melted by volume, 25% melted by volume, and 10% melted by volume were measured. The results are shown in Table 1.
各測定サンプルについて、JIS K 7122:2012の規定に準拠して融解熱を測定する。測定は、示差走査熱量計(DSC、ティー・エイ・インスツルメント製の示差走査熱量計Q200)を用いて行う。測定サンプルを、-50℃で15分間保持した後、10℃/分の昇温速度で-50℃から210℃まで昇温させて、1回目の融解熱ΔH(J/g)を測定した後、210℃にて10分間保持する。次に、10℃/分の降温速度で210℃から-50℃まで降温させて15分間保持する。さらに、10℃/分の昇温速度で-50℃から210℃まで昇温させて2回目の融解熱ΔH(J/g)を測定する。なお、窒素ガスの流量は50ml/分とする。以上の手順によって、1回目に測定される融解熱ΔH(J/g)の値を採用する。融解熱は、DSC曲線において、ベースライン(DSC曲線上の80℃の点から170℃の点を結んだ直線)とピークで囲まれた融解ピーク面積とする。一方、温度X℃以下の温度域における結晶融解熱量は、全結晶融解熱量を算出する際の融解ピーク面積のうち温度X℃以下の温度域の面積から算出される。すなわち、「温度X℃での溶融率」とは、換言すれば、下記式から算出される値である。
温度X℃での溶融率(%)={(融解ピーク面積のうち温度X以下の温度域の面積)/(融解ピーク面積)}×100・・・式
したがって25%融解時の温度は、温度Xでの溶融率(融解割合(体積%))=25を満たす温度X℃のことである。
The heat of fusion of each measurement sample is measured in accordance with the provisions of JIS K 7122:2012. The measurement is performed using a differential scanning calorimeter (DSC, differential scanning calorimeter Q200 manufactured by TA Instruments). The measurement sample is held at -50°C for 15 minutes, then heated from -50°C to 210°C at a heating rate of 10°C/min, the first heat of fusion ΔH (J/g) is measured, and then held at 210°C for 10 minutes. Next, the temperature is lowered from 210°C to -50°C at a heating rate of 10°C/min and held for 15 minutes. Furthermore, the temperature is raised from -50°C to 210°C at a heating rate of 10°C/min to measure the second heat of fusion ΔH (J/g). The flow rate of nitrogen gas is 50 ml/min. The value of the heat of fusion ΔH (J/g) measured in the first measurement by the above procedure is adopted. The heat of fusion is defined as the melting peak area surrounded by the baseline (a straight line connecting 80°C to 170°C on the DSC curve) and the peak in the DSC curve. Meanwhile, the heat of fusion of crystals in a temperature range below X°C is calculated from the area of the melting peak area in the temperature range below X°C when calculating the total heat of fusion of crystals. In other words, the "melting rate at temperature X°C" is a value calculated from the following formula.
Melting rate (%) at temperature X°C = {(area of melting peak area in the temperature range equal to or lower than temperature X) / (melting peak area)} × 100 ... formula Therefore, the temperature at 25% melting is temperature X°C at which the melting rate at temperature X (melting proportion (volume %)) = 25 is satisfied.
<接着性フィルムと外装材との接着強度の測定(25℃環境又は60℃環境)>
接着性フィルムの外装材と金属端子との接着強度(剥離強度)を以下の手順により測定した。結果を表1に示す。
(外装材の作製)
まず、次の手順により、蓄電デバイス用外装材(以下、単に「外装材」と表記することがある)を作製した。ポリエチレンテレフタレートフィルム(厚さ12μm)/接着剤層(厚さ3μm)/ナイロンフィルム(厚さ15μm)からなる基材層(厚さ30μm)を、アルミニウム合金箔(厚さ40μm)の上にドライラミネート法により積層させ、もう一方面に熱融着樹脂層を共押出により積層させた。具体的には、ナイロンフィルムの上に2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、ナイロンフィルム上に接着剤層(厚さ3μm)を形成した。次いで、ナイロンフィルム上に接着剤層とポリエチレンテレフタレートフィルムを積層し基材層を作製した。次いで、アルミニウム合金箔からなるバリア層の一方面に、2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、アルミニウム合金箔上に接着剤層(厚さ3μm)を形成した。次いで、アルミニウム合金箔上に接着剤層とナイロンフィルム側を接着面とした基材層を積層した後、エージング処理を実施することにより、基材層/接着剤層/バリア層の積層体を作製した。次に、積層体のバリア層の上に、無水マレイン酸変性ポリプロピレン樹脂からなる接着層(厚さ40μm、金属層側に配置)と、ランダムポリプロピレン樹脂からなる熱融着性樹脂層(厚さ80μm、最内層)を共押し出しすることにより、バリア層上に接着層/熱融着性樹脂層を積層させ、基材層、接着剤層、バリア層、接着層、熱融着性樹脂層がこの順に積層された蓄電デバイス用外装材を得た。実施例1-3及び比較例3,4では、熱融着性樹脂層として結晶ラメラ厚みが7.09nmのものを用い、実施例4では、熱融着性樹脂層として結晶ラメラ厚みが5.89nmのものを用い、比較例1では、熱融着性樹脂層として結晶ラメラ厚みが5.73nmのものを用い、比較例2では、熱融着性樹脂層として結晶ラメラ厚みが6.28nmのものを用いた。
<Measurement of adhesive strength between adhesive film and exterior material (25° C. environment or 60° C. environment)>
The adhesive strength (peel strength) between the exterior material of the adhesive film and the metal terminal was measured by the following procedure. The results are shown in Table 1.
(Preparation of exterior materials)
First, an exterior material for a power storage device (hereinafter, sometimes simply referred to as "exterior material") was prepared by the following procedure. A base layer (thickness 30 μm) consisting of a polyethylene terephthalate film (thickness 12 μm)/adhesive layer (thickness 3 μm)/nylon film (thickness 15 μm) was laminated on an aluminum alloy foil (thickness 40 μm) by a dry lamination method, and a heat-sealing resin layer was laminated on the other surface by co-extrusion. Specifically, a two-liquid urethane adhesive (a polyol compound and an aromatic isocyanate compound) was applied on the nylon film, and an adhesive layer (thickness 3 μm) was formed on the nylon film. Next, the adhesive layer and a polyethylene terephthalate film were laminated on the nylon film to prepare a base layer. Next, a two-liquid urethane adhesive (a polyol compound and an aromatic isocyanate compound) was applied on one surface of a barrier layer consisting of an aluminum alloy foil, and an adhesive layer (thickness 3 μm) was formed on the aluminum alloy foil. Next, the adhesive layer and the substrate layer with the nylon film side as the adhesive surface were laminated on the aluminum alloy foil, and then aging treatment was performed to produce a substrate layer/adhesive layer/barrier layer laminate. Next, an adhesive layer (40 μm thick, arranged on the metal layer side) made of maleic anhydride-modified polypropylene resin and a heat-sealable resin layer (80 μm thick, innermost layer) made of random polypropylene resin were co-extruded on the barrier layer of the laminate to laminate the adhesive layer/heat-sealable resin layer on the barrier layer, thereby obtaining an exterior material for a power storage device in which the substrate layer, adhesive layer, barrier layer, adhesive layer, and heat-sealable resin layer were laminated in this order. In Examples 1-3 and Comparative Examples 3 and 4, a heat-sealable resin layer having a crystalline lamella thickness of 7.09 nm was used, in Example 4, a heat-sealable resin layer having a crystalline lamella thickness of 5.89 nm was used, in Comparative Example 1, a heat-sealable resin layer having a crystalline lamella thickness of 5.73 nm was used, and in Comparative Example 2, a heat-sealable resin layer having a crystalline lamella thickness of 6.28 nm was used.
次に、金属端子2として、MD40mm、TD22.5mm、厚み400μmのアルミニウム箔(JIS H4160:1994 A8079H-O)を用意した。また、実施例及び比較例で得られた各接着性フィルム1を長さ45mm、幅20mmに裁断した。次に、図9の模式図に示すように、2枚の接着性フィルムの間に、金属端子を挟み、接着性フィルム/金属端子/接着性フィルムの積層体を得た。このとき、金属端子のMD及びTDが、それぞれ、接着性フィルムの長さ方向及び幅方向と一致し、金属端子と接着性フィルムの中心が一致するように積層した(図9(a)参照)。また、金属端子用接着性フィルムの第1樹脂層が金属端子側に配置されている。次に、2枚のポリテトラフルオロエチレンフィルム(PTFEフィルム、厚さ100μm)で、当該積層体を挟んだ状態で、温度200℃、面圧0.25MPa、16秒間の条件(回数は1回)で加熱し、接着性フィルムの第1樹脂層を金属端子に熱融着させて接着性フィルム付き金属端子を作製した(図9(b)参照)。この際、図9の模式図に示すように、金属端子が接着性フィルムによって挟み込まれることで、金属端子の周囲が接着性フィルムで覆われ、かつ、2枚の接着性フィルム同士が熱融着されている部分を形成した。次に、外装材をTD60mm、MD200mmのサイズに裁断し、図10の模式図に示すように、外装材の熱融着性樹脂層が内側になるようにして互いに対向させ、対向する熱融着性樹脂層の間に、得られた積層体を挟んだ(図10(a)参照)。このとき、外装材のMDとTDが、それぞれ積層体の幅方向及び長さ方向と一致するように積層した。この状態でヒートシールテスターを用いて、幅7mm(図10(b)のy軸方向に7mm)、200℃、面圧1.0MPa、3.0秒間の条件でヒートシール(図10(b)の斜線が付された領域Sを参照)し、25℃まで自然冷却して、外装材と接着性フィルムとの間を熱融着させた積層体を得た(図10(b)参照)。次に、得られた積層体の短辺方向の中央部を幅15mmに裁断した(裁断位置は、図10(b)の2点破線を参照)。次に、25℃の環境又は60℃環境において、それぞれ、テンシロン万能材料試験機(エー・アンド・デイ社製のRTG-1210)で接着性フィルムと外装材の熱融着性樹脂層とを剥離させた。剥離時の最大強度を外装材に対する剥離強度(N/15mm)とした。剥離速度は20mm/分、剥離角度は180°、チャック間距離は30mmとし、3回測定した平均値とした。 Next, an aluminum foil (JIS H4160:1994 A8079H-O) with an MD of 40 mm, TD of 22.5 mm, and thickness of 400 μm was prepared as the metal terminal 2. In addition, each adhesive film 1 obtained in the examples and comparative examples was cut to a length of 45 mm and a width of 20 mm. Next, as shown in the schematic diagram of Figure 9, a metal terminal was sandwiched between two adhesive films to obtain an adhesive film/metal terminal/adhesive film laminate. At this time, the MD and TD of the metal terminal were aligned with the length direction and width direction of the adhesive film, respectively, and the metal terminal and adhesive film were laminated so that their centers were aligned (see Figure 9(a)). In addition, the first resin layer of the adhesive film for the metal terminal was arranged on the metal terminal side. Next, the laminate was sandwiched between two polytetrafluoroethylene films (PTFE films, thickness 100 μm), and heated at a temperature of 200 ° C., a surface pressure of 0.25 MPa, and a time of 16 seconds (once), to heat-seal the first resin layer of the adhesive film to the metal terminal, thereby producing a metal terminal with an adhesive film (see FIG. 9 (b)). At this time, as shown in the schematic diagram of FIG. 9, the metal terminal was sandwiched between the adhesive films, so that the periphery of the metal terminal was covered with the adhesive film, and a portion in which the two adhesive films were heat-sealed to each other was formed. Next, the exterior material was cut to a size of TD 60 mm and MD 200 mm, and as shown in the schematic diagram of FIG. 10, the exterior material was placed facing each other with the heat-sealable resin layer of the exterior material facing inside, and the obtained laminate was sandwiched between the opposing heat-sealable resin layers (see FIG. 10 (a)). At this time, the exterior material was laminated so that the MD and TD of the exterior material were aligned with the width direction and length direction of the laminate, respectively. In this state, a heat seal tester was used to perform heat sealing (see the shaded area S in FIG. 10(b)) under conditions of a width of 7 mm (7 mm in the y-axis direction in FIG. 10(b)), 200°C, surface pressure of 1.0 MPa, and 3.0 seconds, and the laminate was naturally cooled to 25°C to obtain a laminate in which the exterior material and the adhesive film were heat-sealed (see FIG. 10(b)). Next, the central part in the short side direction of the obtained laminate was cut to a width of 15 mm (see the two-dot dashed line in FIG. 10(b) for the cutting position). Next, in an environment of 25°C or 60°C, the adhesive film and the heat-sealable resin layer of the exterior material were peeled off using a Tensilon universal material testing machine (RTG-1210 manufactured by A&D Co., Ltd.). The maximum strength at the time of peeling was taken as the peel strength (N/15 mm) against the exterior material. The peel speed was 20 mm/min, the peel angle was 180°, the chuck distance was 30 mm, and the average value was calculated from three measurements.
25℃環境及び60℃環境における接着強度の評価基準は、それぞれ、以下の通りである。
(25℃環境における接着強度の評価基準)
A:剥離強度が100N/15mm以上
B:剥離強度が100N/15mm未満
(60℃環境における接着強度の評価基準)
A:剥離強度が80N/15mm以上
B:剥離強度が80N/15mm未満
The evaluation criteria for adhesive strength in a 25° C. environment and a 60° C. environment are as follows.
(Evaluation criteria for adhesive strength in a 25°C environment)
A: Peel strength is 100 N/15 mm or more B: Peel strength is less than 100 N/15 mm (evaluation criteria for adhesive strength in a 60° C. environment)
A: Peel strength is 80N/15mm or more B: Peel strength is less than 80N/15mm
以上のとおり、本開示は、下記に掲げる態様の発明を提供する。
項1. 蓄電デバイス素子の電極に電気的に接続された金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムであって、
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、
前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルム。
項2. ポリオレフィン骨格を含む、項1に記載の金属端子用接着性フィルム。
項3. 多層構造である、項1または2に記載の金属端子用接着性フィルム。
項4. 前記金属端子用接着性フィルムは、前記金属端子側に配される第1樹脂層と、中間層と、前記蓄電デバイス用外装材側に配される第2樹脂層とをこの順に備える積層体から構成されている、項1~3のいずれか1項に記載の金属端子用接着性フィルム。
項5. 前記蓄電デバイス用外装材側に配される前記第2樹脂層が前記樹脂層Aである、項4に記載の金属端子用接着性フィルム。
項6. 厚みが100μm以上である、項1~5のいずれか1項に記載の金属端子用接着性フィルム。
項7. 蓄電デバイス素子の電極に電気的に接続された金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在される、金属端子用接着性フィルムの製造方法であって、
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、
前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルムの製造方法。
項8. 金属端子に、金属端子用接着性フィルムが取り付けられてなる、金属端子用接着性フィルム付き金属端子であって、
前記金属端子は、蓄電デバイス素子の電極に電気的に接続されるようにして用いられ、
前記金属端子用接着性フィルムは、前記金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在されるようにして用いられ、
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルム付き金属端子の前記金属端子用接着性フィルムの表面を構成する樹脂層Aと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルム付き金属端子。
項9. 少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した金属端子とを備える蓄電デバイスであって、
前記蓄電デバイス用外装材は、少なくとも、基材層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
前記金属端子と前記蓄電デバイス用外装材の前記熱融着性樹脂層との間に、金属端子用接着性フィルムが介在されてなり、
前記熱融着性樹脂層の結晶ラメラ厚みBは5.0~9.0nmであり、
前記金属端子用接着性フィルムの一方側の表面を構成する樹脂層Aについて測定した結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、蓄電デバイス。
項10. 蓄電デバイスに用いるための蓄電デバイス用外装材であって、
前記蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する前記蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した前記金属端子とを備え、前記金属端子と前記蓄電デバイス用外装材との間に、金属端子用接着性フィルムが介在されてなり、
前記金属端子用接着性フィルムは、項1~6のいずれか1項に記載の金属端子用接着性フィルムであり、
前記蓄電デバイス用外装材は、少なくとも、基材層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されている、蓄電デバイス用外装材。
項11. 蓄電デバイスに用いるための蓄電デバイス用外装材と、項1~6のいずれか1項に記載の金属端子用接着性フィルムとを含む、キットであって、
前記蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する前記蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した前記金属端子とを備え、
使用時に、前記金属端子と前記蓄電デバイス用外装材との間に、前記金属端子用接着性フィルムを介在させるように用いられる、キット。
項12. 蓄電デバイスに用いるための蓄電デバイス用外装材と、項8に記載の金属端子用接着性フィルム付き金属端子とを含む、キットであって、
前記蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する前記蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した前記金属端子用接着性フィルム付き金属端子とを備え、
前記蓄電デバイス用外装材は、少なくとも、基材層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
使用時に、前記蓄電デバイス用外装材の前記熱融着性樹脂層間に、前記金属端子用接着性フィルム付き金属端子を介在させるように用いられる、キット。
As described above, the present disclosure provides the inventions of the following aspects.
Item 1. An adhesive film for a metal terminal, which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element,
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
The adhesive film for metal terminal has one surface composed of a resin layer A,
The adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminal and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminal and the heat-sealable resin layer.
Item 2. The adhesive film for metal terminal according to item 1, which contains a polyolefin skeleton.
Item 3. The adhesive film for a metal terminal according to item 1 or 2, which has a multilayer structure.
Item 4. The adhesive film for metal terminal according to any one of Items 1 to 3, wherein the adhesive film for metal terminal is composed of a laminate including, in this order, a first resin layer disposed on the metal terminal side, an intermediate layer, and a second resin layer disposed on the exterior material side for the electric storage device.
Item 5. The adhesive film for a metal terminal according to Item 4, wherein the second resin layer disposed on the exterior material side for an electricity storage device is the resin layer A.
Item 6. The adhesive film for metal terminal according to any one of items 1 to 5, having a thickness of 100 μm or more.
Item 7. A method for producing an adhesive film for a metal terminal, which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element, comprising:
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
The adhesive film for metal terminal has one surface composed of a resin layer A,
The adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminal and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminal and the heat-sealable resin layer.
Item 8. A metal terminal with an adhesive film for a metal terminal, comprising a metal terminal and an adhesive film for a metal terminal attached thereto,
The metal terminal is used so as to be electrically connected to an electrode of an electricity storage device element,
The adhesive film for a metal terminal is used by being interposed between the metal terminal and an exterior material for an electricity storage device that encapsulates the electricity storage device element,
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
A metal terminal with an adhesive film for a metal terminal, wherein when a resin layer A constituting the surface of the adhesive film for a metal terminal of the metal terminal with the adhesive film for a metal terminal and the heat-fusible resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-fused under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, at the heat-fused portion between the adhesive film for a metal terminal and the heat-fusible resin layer, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for a metal terminal and the crystalline lamellar thickness B of the heat-fusible resin layer is 0.3 nm or less.
Item 9. An electricity storage device including at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude to the outside of the exterior material for an electricity storage device,
The electrical storage device packaging material is composed of a laminate having at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order,
an adhesive film for a metal terminal is interposed between the metal terminal and the heat-sealable resin layer of the exterior material for an electricity storage device,
The crystalline lamellar thickness B of the heat-fusible resin layer is 5.0 to 9.0 nm,
An electricity storage device, wherein the difference between a crystalline lamellar thickness A measured for a resin layer A constituting one surface of the adhesive film for metal terminals and a crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less.
Item 10. An exterior material for an electricity storage device for use in an electricity storage device,
The electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and the metal terminals electrically connected to the positive electrode and the negative electrode, respectively, and protruding to the outside of the electricity storage device exterior material, and an adhesive film for metal terminals is interposed between the metal terminals and the electricity storage device exterior material,
The adhesive film for metal terminal is the adhesive film for metal terminal according to any one of items 1 to 6,
The electrical storage device packaging material is composed of a laminate including at least a base layer, a barrier layer, and a heat-sealable resin layer in this order.
Item 11. A kit comprising an exterior material for an electricity storage device for use in an electricity storage device and the adhesive film for a metal terminal according to any one of Items 1 to 6,
The electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and the metal terminals electrically connected to the positive electrode and the negative electrode, respectively, and protruding to the outside of the electricity storage device exterior material,
The kit is used such that, when in use, the adhesive film for a metal terminal is interposed between the metal terminal and the exterior material for an electricity storage device.
Item 12. A kit comprising an exterior material for an electricity storage device for use in an electricity storage device and the metal terminal with an adhesive film for a metal terminal according to Item 8,
The electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and a metal terminal with the adhesive film for metal terminal electrically connected to each of the positive electrode and the negative electrode and protruding outside the electricity storage device exterior material,
The electrical storage device packaging material is composed of a laminate having at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order,
The kit is used such that, when used, the metal terminal with the adhesive film for a metal terminal is interposed between the heat-sealable resin layers of the exterior material for an electricity storage device.
1 金属端子用接着性フィルム
2 金属端子
3 蓄電デバイス用外装材
3a 蓄電デバイス用外装材の周縁部
4 蓄電デバイス素子
10 蓄電デバイス
11 中間層
12a 第1樹脂層
12b 第2樹脂層
31 基材層
32 接着剤層
33 バリア層
34 接着層
35 熱融着性樹脂層
REFERENCE SIGNS LIST 1 adhesive film for metal terminal 2 metal terminal 3 exterior material for electricity storage device 3a peripheral portion of exterior material for electricity storage device 4 electricity storage device element 10 electricity storage device 11 intermediate layer 12a first resin layer 12b second resin layer 31 substrate layer 32 adhesive layer 33 barrier layer 34 adhesive layer 35 heat-sealable resin layer
Claims (12)
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、
前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルム。 An adhesive film for a metal terminal, which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element,
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
The adhesive film for metal terminal has one surface composed of a resin layer A,
The adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminal and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminal and the heat-sealable resin layer.
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルムは一方側の表面が樹脂層Aで構成されており、
前記金属端子用接着性フィルムと前記金属端子とを、温度200℃、圧力0.25MPa、16秒間の条件で熱融着させて、前記樹脂層Aが表面に位置するように配置された金属端子用接着性フィルム付き金属端子を取得し、さらに、金属端子用接着性フィルム付き金属端子の金属端子用接着性フィルムと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルムの製造方法。 A method for producing an adhesive film for a metal terminal, which is interposed between a metal terminal electrically connected to an electrode of an electricity storage device element and an exterior material for an electricity storage device that encapsulates the electricity storage device element, comprising:
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
The adhesive film for metal terminal has one surface composed of a resin layer A,
The adhesive film for metal terminal and the metal terminal are heat-sealed under conditions of a temperature of 200°C, a pressure of 0.25 MPa, and a time of 16 seconds to obtain a metal terminal with an adhesive film for metal terminal, in which the resin layer A is positioned on the surface; and when the adhesive film for metal terminal of the metal terminal with the adhesive film for metal terminal and the heat-sealable resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-sealed under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for metal terminal and the crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less at the heat-sealed portion between the adhesive film for metal terminal and the heat-sealable resin layer.
前記金属端子は、蓄電デバイス素子の電極に電気的に接続されるようにして用いられ、
前記金属端子用接着性フィルムは、前記金属端子と、前記蓄電デバイス素子を封止する蓄電デバイス用外装材との間に介在されるようにして用いられ、
前記蓄電デバイス用外装材は、前記蓄電デバイス素子側の最表面に配置される熱融着性樹脂層を備えており、
前記金属端子用接着性フィルム付き金属端子の前記金属端子用接着性フィルムの表面を構成する樹脂層Aと、結晶ラメラ厚みが5.0~9.0nmの前記熱融着性樹脂層とを、温度200℃、圧力1.0MPa、3秒間の条件で熱融着させた場合に、前記金属端子用接着性フィルムと前記熱融着性樹脂層との熱融着部において、前記金属端子用接着性フィルムの前記樹脂層Aの結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、金属端子用接着性フィルム付き金属端子。 A metal terminal with an adhesive film for a metal terminal, comprising a metal terminal and an adhesive film for a metal terminal attached thereto,
The metal terminal is used so as to be electrically connected to an electrode of an electricity storage device element,
The adhesive film for a metal terminal is used by being interposed between the metal terminal and an exterior material for an electricity storage device that encapsulates the electricity storage device element,
the electrical storage device exterior material includes a thermally adhesive resin layer disposed on an outermost surface on the electrical storage device element side,
A metal terminal with an adhesive film for a metal terminal, wherein when a resin layer A constituting the surface of the adhesive film for a metal terminal of the metal terminal with the adhesive film for a metal terminal and the heat-fusible resin layer having a crystalline lamellar thickness of 5.0 to 9.0 nm are heat-fused under conditions of a temperature of 200°C, a pressure of 1.0 MPa, and a time of 3 seconds, at the heat-fused portion between the adhesive film for a metal terminal and the heat-fusible resin layer, the difference between the crystalline lamellar thickness A of the resin layer A of the adhesive film for a metal terminal and the crystalline lamellar thickness B of the heat-fusible resin layer is 0.3 nm or less.
前記蓄電デバイス用外装材は、少なくとも、基材層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
前記金属端子と前記蓄電デバイス用外装材の前記熱融着性樹脂層との間に、金属端子用接着性フィルムが介在されてなり、
前記熱融着性樹脂層の結晶ラメラ厚みBは5.0~9.0nmであり、
前記金属端子用接着性フィルムの一方側の表面を構成する樹脂層Aについて測定した結晶ラメラ厚みAと、前記熱融着性樹脂層の結晶ラメラ厚みBとの差が、0.3nm以下である、蓄電デバイス。 An electricity storage device comprising at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, an exterior material for an electricity storage device that seals the electricity storage device element, and metal terminals that are electrically connected to the positive electrode and the negative electrode, respectively, and protrude to an outside of the exterior material for an electricity storage device,
The electrical storage device packaging material is composed of a laminate having at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order,
an adhesive film for a metal terminal is interposed between the metal terminal and the heat-sealable resin layer of the exterior material for an electricity storage device,
The crystalline lamellar thickness B of the heat-fusible resin layer is 5.0 to 9.0 nm,
An electricity storage device, wherein the difference between a crystalline lamellar thickness A measured for a resin layer A constituting one surface of the adhesive film for metal terminals and a crystalline lamellar thickness B of the heat-sealable resin layer is 0.3 nm or less.
前記蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する前記蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した前記金属端子とを備え、前記金属端子と前記蓄電デバイス用外装材との間に、金属端子用接着性フィルムが介在されてなり、
前記金属端子用接着性フィルムは、請求項1または2に記載の金属端子用接着性フィルムであり、
前記蓄電デバイス用外装材は、少なくとも、基材層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されている、蓄電デバイス用外装材。 An exterior material for an electricity storage device for use in an electricity storage device,
The electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and the metal terminals electrically connected to the positive electrode and the negative electrode, respectively, and protruding to the outside of the electricity storage device exterior material, and an adhesive film for metal terminals is interposed between the metal terminals and the electricity storage device exterior material,
The adhesive film for a metal terminal is the adhesive film for a metal terminal according to claim 1 or 2,
The electrical storage device packaging material is composed of a laminate including at least a base layer, a barrier layer, and a heat-sealable resin layer in this order.
前記蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する前記蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した前記金属端子とを備え、
使用時に、前記金属端子と前記蓄電デバイス用外装材との間に、前記金属端子用接着性フィルムを介在させるように用いられる、キット。 A kit comprising an exterior material for an electricity storage device for use in an electricity storage device and the adhesive film for a metal terminal according to claim 1 or 2,
The electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and the metal terminals electrically connected to the positive electrode and the negative electrode, respectively, and protruding to the outside of the electricity storage device exterior material,
The kit is used such that, when in use, the adhesive film for a metal terminal is interposed between the metal terminal and the exterior material for an electricity storage device.
前記蓄電デバイスは、少なくとも、正極、負極、及び電解質を備えた蓄電デバイス素子と、当該蓄電デバイス素子を封止する前記蓄電デバイス用外装材と、前記正極及び前記負極のそれぞれに電気的に接続され、前記蓄電デバイス用外装材の外側に突出した前記金属端子用接着性フィルム付き金属端子とを備え、
前記蓄電デバイス用外装材は、少なくとも、基材層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
使用時に、前記蓄電デバイス用外装材の前記熱融着性樹脂層間に、前記金属端子用接着性フィルム付き金属端子を介在させるように用いられる、キット。 A kit comprising an exterior material for an electricity storage device for use in an electricity storage device and the metal terminal with the adhesive film for a metal terminal according to claim 8,
The electricity storage device includes at least an electricity storage device element having a positive electrode, a negative electrode, and an electrolyte, the electricity storage device exterior material sealing the electricity storage device element, and a metal terminal with the adhesive film for metal terminal electrically connected to each of the positive electrode and the negative electrode and protruding outside the electricity storage device exterior material,
The electrical storage device packaging material is composed of a laminate having at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order,
The kit is used such that, when used, the metal terminal with the adhesive film for a metal terminal is interposed between the heat-sealable resin layers of the exterior material for an electricity storage device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2025508542A JP7781344B2 (en) | 2023-07-14 | 2024-07-16 | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for electricity storage device, kit including exterior material for electricity storage device and adhesive film for metal terminal, and electricity storage device and manufacturing method thereof |
| JP2025126692A JP2025163100A (en) | 2023-07-14 | 2025-07-29 | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for electricity storage device, kit including exterior material for electricity storage device and adhesive film for metal terminal, and electricity storage device and manufacturing method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023116180 | 2023-07-14 | ||
| JP2023-116180 | 2023-07-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025018353A1 true WO2025018353A1 (en) | 2025-01-23 |
Family
ID=94282160
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2024/025547 Pending WO2025018353A1 (en) | 2023-07-14 | 2024-07-16 | Metal terminal adhesive film and method for producing same, metal terminal provided with metal terminal adhesive film, power storage device covering material, kit comprising power storage device covering material and metal terminal adhesive film, and power storage device and method for producing same |
Country Status (2)
| Country | Link |
|---|---|
| JP (2) | JP7781344B2 (en) |
| WO (1) | WO2025018353A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021177424A1 (en) * | 2020-03-04 | 2021-09-10 | 大日本印刷株式会社 | Adhesive film for metal terminals, method for producing adhesive film for metal terminals, metal terminal with adhesive film for metal terminal, electricity storage device using said adhesive film for metal terminals, and method for producing electricity storage device |
| WO2021201213A1 (en) * | 2020-04-02 | 2021-10-07 | 大日本印刷株式会社 | Adhesive film for metal terminal, production method for adhesive film for metal terminal, metal terminal with adhesive film for metal terminal, power storage device, and production method for power storage device |
| WO2021201214A1 (en) * | 2020-04-02 | 2021-10-07 | 大日本印刷株式会社 | Adhesive film for metal terminal, production method for adhesive film for metal terminal, metal terminal with adhesive film for metal terminal, power storage device, and production method for power storage device |
-
2024
- 2024-07-16 JP JP2025508542A patent/JP7781344B2/en active Active
- 2024-07-16 WO PCT/JP2024/025547 patent/WO2025018353A1/en active Pending
-
2025
- 2025-07-29 JP JP2025126692A patent/JP2025163100A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021177424A1 (en) * | 2020-03-04 | 2021-09-10 | 大日本印刷株式会社 | Adhesive film for metal terminals, method for producing adhesive film for metal terminals, metal terminal with adhesive film for metal terminal, electricity storage device using said adhesive film for metal terminals, and method for producing electricity storage device |
| WO2021201213A1 (en) * | 2020-04-02 | 2021-10-07 | 大日本印刷株式会社 | Adhesive film for metal terminal, production method for adhesive film for metal terminal, metal terminal with adhesive film for metal terminal, power storage device, and production method for power storage device |
| WO2021201214A1 (en) * | 2020-04-02 | 2021-10-07 | 大日本印刷株式会社 | Adhesive film for metal terminal, production method for adhesive film for metal terminal, metal terminal with adhesive film for metal terminal, power storage device, and production method for power storage device |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7781344B2 (en) | 2025-12-05 |
| JPWO2025018353A1 (en) | 2025-01-23 |
| JP2025163100A (en) | 2025-10-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP7600941B2 (en) | ADHESIVE FILM FOR METAL TERMINAL, METAL TERMINAL WITH ADHESIVE FILM FOR METAL TERMINAL, ELECTRICITY STORAGE DEVICE USING ADHESIVE FILM FOR METAL TERMINAL, AND METHOD FOR MANUFACTURING ELECTRICITY STORAGE DEVICE | |
| US12283700B2 (en) | Adhesive film for metal terminal, method for producing adhesive film for metal terminal, metal terminal with adhesive film for metal terminal attached thereto, power storage device using said adhesive film for metal terminal, and method for producing power storage device | |
| US20230116359A1 (en) | Adhesive film for metal terminals, method for producing adhesive film for metal terminals, metal terminal with adhesive film for metal terminal, electricity storage device using said adhesive film for metal terminals, and method for producing electricity storage device | |
| JP2025118861A (en) | Adhesive film for metal terminal, method for manufacturing adhesive film for metal terminal, metal terminal with adhesive film for metal terminal, electricity storage device using said adhesive film for metal terminal, and method for manufacturing electricity storage device | |
| JP7529185B1 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for power storage device, kit including exterior material for power storage device and adhesive film for metal terminal, and power storage device and manufacturing method thereof | |
| JP7781344B2 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for electricity storage device, kit including exterior material for electricity storage device and adhesive film for metal terminal, and electricity storage device and manufacturing method thereof | |
| JP7788036B2 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for electricity storage device, kit including exterior material for electricity storage device and adhesive film for metal terminal, and electricity storage device and manufacturing method thereof | |
| JP7473096B2 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for power storage device, kit including exterior material for power storage device and adhesive film for metal terminal, and power storage device and manufacturing method thereof | |
| JP7473095B2 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for power storage device, kit including exterior material for power storage device and adhesive film for metal terminal, and power storage device and manufacturing method thereof | |
| WO2025018354A1 (en) | Metal-terminal adhesive film and manufacturing method for same, metal-terminal equipped with metal-terminal adhesive film, power-storage-device exterior material, kit comprising power-storage-device exterior material and metal-terminal adhesive film, and power storage device and manufacturing method for same | |
| JP7708346B1 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for power storage device, kit including exterior material for power storage device and adhesive film for metal terminal, and power storage device and manufacturing method thereof | |
| JP7529184B1 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for power storage device, kit including exterior material for power storage device and adhesive film for metal terminal, and power storage device and manufacturing method thereof | |
| JP7715299B2 (en) | Adhesive film for metal terminal and manufacturing method thereof, metal terminal with adhesive film for metal terminal, exterior material for electricity storage device, kit including exterior material for electricity storage device and adhesive film for metal terminal, and electricity storage device and manufacturing method thereof | |
| JP6863541B1 (en) | Adhesive film for metal terminals, method for manufacturing adhesive film for metal terminals, metal terminal with adhesive film for metal terminals, power storage device using the adhesive film for metal terminals, and method for manufacturing power storage device | |
| EP4415133A1 (en) | Adhesive film for metal terminals, method for producing adhesive film for metal terminals, metal terminal provided with adhesive film for metal terminals, power storage device, and method for producing power storage device | |
| WO2024210218A1 (en) | Metal-terminal adhesive film and manufacturing method therefor, metal terminal equipped with metal-terminal adhesive film, power-storage-device external packaging material, kit comprising power-storage-device external packaging material and metal-terminal adhesive film, and power storage device and manufacturing method therefor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WWE | Wipo information: entry into national phase |
Ref document number: 2025508542 Country of ref document: JP |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 24843142 Country of ref document: EP Kind code of ref document: A1 |