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WO2025013140A1 - Polyimide-based resin precursor, photosensitive resin composition, method for producing resin film, and amic acid ester compound - Google Patents

Polyimide-based resin precursor, photosensitive resin composition, method for producing resin film, and amic acid ester compound Download PDF

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Publication number
WO2025013140A1
WO2025013140A1 PCT/JP2023/025333 JP2023025333W WO2025013140A1 WO 2025013140 A1 WO2025013140 A1 WO 2025013140A1 JP 2023025333 W JP2023025333 W JP 2023025333W WO 2025013140 A1 WO2025013140 A1 WO 2025013140A1
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group
formula
polyimide
mass
resin film
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French (fr)
Japanese (ja)
Inventor
真太郎 長山
洋平 石川
真理子 岩田
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Resonac Corp
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Resonac Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C235/00Carboxylic acid amides, the carbon skeleton of the acid part being further substituted by oxygen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule

Definitions

  • the present disclosure relates to a polyimide resin precursor, a photosensitive resin composition, a method for producing a resin film, and an amic acid ester compound.
  • the insulating resin layer that constitutes the semiconductor device may be formed from a resin composition that contains a polyimide precursor that forms polyimide when heated (for example, Patent Document 1).
  • One aspect of the present disclosure relates to a polyimide resin precursor that can be formed by heating at low temperature into a polyimide resin that contains a structural unit having an imide group.
  • the present disclosure includes the following.
  • the structural unit includes at least one of the structural units represented by
  • X1 represents a tetravalent organic group
  • R1 represents a divalent organic group
  • R2 and R3 each independently represent a monovalent organic group, at least one of R2 and R3 is an aromatic group which may be substituted, and at least one of R2 and R3 is a group containing a photopolymerizable group
  • X2 represents a trivalent organic group
  • R1 represents a divalent organic group
  • R4 represents an aromatic group substituted with a group containing a photopolymerizable group.
  • a photosensitive resin composition comprising the polyimide resin precursor according to [1].
  • a method for producing a resin film comprising the steps of: [4] The method according to [3], wherein the resin film is formed by heating the patterned film to 200° C. or less.
  • R 15 represents a hydrogen atom or a methyl group
  • R 16 represents an alkyl group or an aryl group
  • X 3 represents a methanediyl group, an ethane-1,2-diyl group, an ethene-1,2-diyl group, or a 1,2-phenylene group.
  • a polyimide resin precursor is provided that can be heated at low temperatures to form a polyimide resin that contains a structural unit having an imide group. By heating a resin film that contains the polyimide resin precursor at low temperatures, a resin film with little coloring can be formed.
  • 1A to 1C are process diagrams showing an example of a method for producing a resin film.
  • 1 is a DSC curve of an amic acid ester compound.
  • 1 is a 1 H NMR spectrum of an amic acid ester compound.
  • 1 is a 1 H NMR spectrum of an amic acid ester compound.
  • the present invention is not limited to the following examples.
  • An example of a polyimide resin precursor according to the present disclosure is a polymer containing at least one of a structural unit represented by the following formula (A1) and a structural unit represented by the following formula (A2).
  • X 1 represents a tetravalent organic group
  • R 1 represents a divalent organic group
  • R 2 and R 3 each independently represent a monovalent organic group.
  • At least one of R 2 or R 3 is an aromatic group which may be substituted.
  • at least one of R 2 or R 3 is a group containing a photopolymerizable group.
  • One or both of R 2 and R 3 may be an aromatic group substituted with a group containing a photopolymerizable group.
  • one of R 2 or R 3 may be an aromatic group not substituted with a group containing a photopolymerizable group, and the remaining one of R 2 or R 3 may be a group containing a photopolymerizable group other than an aromatic group.
  • the combinations of R 1 , R 2 , R 3 and X 1 may be the same or different from each other.
  • X2 represents a trivalent organic group
  • R1 represents a divalent organic group
  • R4 represents an aromatic group substituted with a group containing a photopolymerizable group.
  • the combinations of R1 , R4, and X2 may be the same or different from each other.
  • Imidization proceeds by reaction between the amide group and the carboxylic acid ester group in the structural unit represented by formula (A1) or (A2), thereby forming a polyimide resin.
  • a polyimide resin formed from a polyimide resin precursor mainly composed of structural units represented by formula (A1) is sometimes called a polyimide resin.
  • a polyimide resin formed from a polyamide resin precursor mainly composed of structural units represented by formula (A2) is sometimes called a polyamideimide resin.
  • the constitutional unit represented by formula (A1) can form, for example, a constitutional unit represented by the following formula (B1) by eliminating an alcohol compound (R 2 -OH, R 3 -OH) through imidization.
  • the constitutional unit represented by formula (A2) can form, for example, a constitutional unit represented by the following formula (B2) by eliminating an alcohol compound (R 4 -OH) through imidization.
  • the polyimide resin formed by imidization may contain at least one of the constitutional unit represented by formula (B1) or the constitutional unit represented by formula (B2).
  • the polyimide resin precursor according to the present disclosure can form a polyimide resin containing a structural unit having an imide group by heating at a lower temperature.
  • the molecular weight of the aromatic alcohol compound eliminated by imidization may be from 50 to 100,000. At least one of R2 and R3 , and R4 may be a residue of an aromatic alcohol compound having a molecular weight within these ranges.
  • aromatic groups as R 2 , R 3 or R 4 include monocyclic aromatic groups such as phenyl groups, and polycyclic aromatic groups such as naphthyl groups.
  • the aromatic groups as R 2 , R 3 or R 4 may be substituted.
  • the aromatic groups as R 2 , R 3 or R 4 may be substituted with a group containing a photopolymerizable group (for example, a group represented by formula (10) described below), or may be substituted with a substituent that does not contain a photopolymerizable group.
  • substituents that do not contain a photopolymerizable group include an alkyl group, a halogeno group, a halogenated alkyl group, an aryl group (for example, a phenyl group), a halogenated aryl group, an alkylaryl group, a halogenated alkylaryl group, an alkoxy group, an aryloxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an alkylcarbonyloxy group and an arylcarbonyloxy group.
  • the photopolymerizable group contained in R 2 , R 3 or R 4 is a functional group having a double bond, and may be, for example, a methacryloyl group, an acryloyl group, an acrylamide group, an allyl group, a vinyl group, a styryl group, or a combination thereof.
  • the group containing a photopolymerizable group may be, for example, a group represented by the following formula (10).
  • R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and n represents an integer of 0 to 10.
  • R 5 may be a hydrogen atom or a methyl group.
  • R 6 and R 7 may be hydrogen atoms.
  • n may be 0.
  • One or both of R 2 and R 3 may be an aromatic group substituted with a group represented by formula (10).
  • R 4 may be an aromatic group substituted with a group represented by formula (10).
  • R2 or R3 may be an aromatic group which may be substituted with a group not containing a photopolymerizable group, and the remaining one of R2 or R3 may be a group represented by formula (10).
  • n in formula (10) is an integer of 1 to 10.
  • R2 or R3 may be an aromatic group substituted with a group containing a photopolymerizable group, and the remaining one of R2 or R3 may be a hydrogen atom or an optionally substituted aliphatic group (for example, an alkyl group having 1 to 40 carbon atoms).
  • X 1 in formula (A1) may be an aromatic group having multiple carbon atoms, including two first carbon atoms bonded to -COOR 2 or -COOR 3 groups, and a second carbon atom bonded to an amide group adjacent to each of the first carbon atoms or adjacent to the carbon atom adjacent to the first carbon atom.
  • the first carbon atom and the second carbon atom adjacent to each other are directly bonded by a covalent bond.
  • X 1 may be a tetravalent organic group having 6 to 40 carbon atoms.
  • the tetravalent organic group represented by X 1 may include an optionally substituted aromatic group, an optionally substituted cyclic aliphatic group, or a combination thereof.
  • X1 in formula (A1) may be a tetravalent group represented by the following formula (a1), (a2), ( a3 ) or (a4). These tetravalent groups are usually bonded to a carboxylate group ( -COOR2 group or -COOR3 group) and an amide group at the positions of the two bonds on both sides.
  • R 10 represents a fluorine atom, a hydrocarbon group having 1 to 10 carbon atoms, or a fluorinated hydrocarbon group having 1 to 10 carbon atoms
  • m1 represents an integer of 0 to 2
  • m2 represents an integer of 0 to 3
  • m3 represents an integer of 0 to 4.
  • a plurality of R 10 , m1, and m2 in one tetravalent group may be the same or different.
  • Z 1 represents a direct bond, a methanediyl group, a propane-2,2-diyl group, a 1,1,1,3,3,3-hexafluoropropane-2,2-diyl group, a carbonyl group, a sulfonyl group, a thio group, a carbonyloxy group, an oxy group, or a fluorene-9,9-diyl group, and k represents an integer of 0 to 2.
  • a plurality of Z 1 in one tetravalent group may be the same or different.
  • R 10 may be a fluorine atom, an alkyl group having 1 to 10 carbon atoms (such as a methyl group), or a fluorinated alkyl group having 1 to 10 carbon atoms (such as a trifluoromethyl group).
  • X2 in formula (A2) may be an aromatic group having multiple carbon atoms, including one first carbon atom bonded to a -COOR4 group and a second carbon atom bonded to an amide group adjacent to the first carbon atom or adjacent to the carbon atom adjacent to the first carbon atom.
  • the first carbon atom and the second carbon atom adjacent to each other are directly bonded by a covalent bond.
  • X2 may be a trivalent organic group having 6 to 40 carbon atoms.
  • the trivalent organic group represented by X2 may include an optionally substituted aromatic group, an optionally substituted cyclic aliphatic group, or a combination thereof.
  • X 2 in formula (A2) may be a trivalent group represented by the following formula (a5), (a6), (a7) or (a8).
  • R 10 , m1, m2 and m3 in formulas (a5) to (a8) are defined in the same manner as R 10 , m1, m2 and m3 in formulas (a1) to (a4).
  • a plurality of R 10 and m3 in one trivalent group may be the same or different. These trivalent groups are usually bonded to an amide group at one bond position on one side, and bonded to a carboxylate group (-COOR 4 group) and an amide group at two bonds on the other side.
  • R 1 in formulas (A1) and (A2) may be a divalent organic group having 6 to 40 carbon atoms.
  • R 1 may include an optionally substituted aromatic group, an optionally substituted cyclic aliphatic group, a siloxane group, or a combination thereof.
  • R 1 in formulas (A1) and (A2) may be a divalent group represented by the following formula (a10), (a11), or (a12).
  • R 11 represents a fluorine atom, a hydrocarbon group having 1 to 10 carbon atoms, or a fluorinated hydrocarbon group having 1 to 10 carbon atoms
  • m3 represents an integer of 0 to 4.
  • a plurality of R 11s and m3s in one divalent group may be the same or different.
  • m3 may be 0.
  • Z 2 represents a direct bond, a methanediyl group, a propane-2,2-diyl group, a 1,1,1,3,3,3-hexafluoropropane-2,2-diyl group, a carbonyl group, a sulfonyl group, a thio group, a carbonyloxy group, an oxy group, a fluorene-9,9-diyl group, or an amide group, and k represents an integer of 0 to 2.
  • a plurality of Z 2 in one divalent group may be the same or different.
  • R 11 may be a fluorine atom, an alkyl group having 1 to 10 carbon atoms (e.g., a methyl group), or a fluorinated alkyl group having 1 to 10 carbon atoms (e.g., a trifluoromethyl group).
  • Z3 represents an oxy group or an arylene group (e.g., a phenylene group)
  • R12 represents an alkyl group having 1 to 10 carbon atoms (e.g., a methyl group)
  • p and q each independently represent an integer of 1 to 10.
  • a plurality of R12 in one divalent group may be the same or different.
  • p and q may be integers of 1 to 3.
  • the polyimide resin precursor may be a polymer containing only the structural unit represented by formula (A1) or (A2) as a repeating unit, or may be a polymer further containing a structural unit other than these.
  • the polyimide resin precursor may further contain a structural unit represented by the following formula (A1') or (A2').
  • R 1 , X 1 and X 2 in formula (A1') and (A2') are defined in the same way as R 1 , X 1 and X 2 in formula (A1) and (A2).
  • the proportion of the structural unit represented by formula (A1) or (A2) may be, for example, 50% by mass or more and 100% by mass or less, based on the mass of the polyimide resin precursor.
  • the proportion of the structural unit represented by formula (A1) or (A2) may be, for example, 55% by mass or more, 60% by mass or more, 65% by mass or more, 70% by mass or more, 75% by mass or more, 80% by mass or more, 85% by mass or more, 90% by mass or more, 95% by mass or more, 96% by mass or more, 97% by mass or more, 98% by mass or more, or 99% by mass or less, 98% by mass or less, 97% by mass or less, 96% by mass or less, 95% by mass or less, or 90% by mass or less, based on the mass of the polyimide resin precursor.
  • the weight average molecular weight of the polyimide resin precursor may be 8,000 or more and 150,000 or less, 9,000 or more and 50,000 or less, or 18,000 or more and 40,000 or less.
  • the weight average molecular weight here may be a value measured by gel permeation chromatography and converted into standard polystyrene.
  • a polyimide resin precursor (polyimide resin precursor) having a structural unit represented by formula (A1) can be produced, for example, by a method including polycondensing a tetracarboxylic dianhydride with a diamine compound (NH 2 -R 1 -NH 2 ) to form a polyamic acid having a carboxy group, and reacting the polyamic acid with an alcohol compound (R 2 -OH, R 3 -OH) including an aromatic alcohol compound to convert at least a part of the carboxy groups in the polyamic acid to carboxylate groups.
  • X 1 is usually a residue derived from the tetracarboxylic dianhydride
  • R 1 is a residue derived from the diamine compound.
  • a polyimide resin precursor having a structural unit represented by formula (A2) can be produced, for example, by a method including polyaddition of a tricarboxylic anhydride with a diamine compound (NH 2 -R 1 -NH 2 ) to form a polyamic acid having a carboxy group, and reacting the polyamic acid with an alcohol compound including an aromatic alcohol compound (R 4 -OH) to convert at least a portion of the carboxy groups in the polyamic acid to carboxylate groups.
  • X 2 is usually a residue derived from a tricarboxylic anhydride
  • R 1 is a residue derived from a diamine compound.
  • FIG. 1 is a process diagram showing an example of a method for manufacturing a patterned resin film.
  • the method shown in FIG. 1 includes forming a photosensitive resin film 10A containing a photosensitive resin composition on a substrate 20, irradiating a part of the photosensitive resin film 10A with active light rays h ⁇ (e.g., ultraviolet light), removing a part of the photosensitive resin film 10A to form a patterned resin film 10B, and heating the resin film 10B to form a resin film 10 containing an imide-based resin that contains a structural unit having an imide group.
  • active light rays h ⁇ e.g., ultraviolet light
  • the photosensitive resin film 10A can be formed by applying a photosensitive resin composition onto the substrate 20 and removing the solvent from the coating as necessary. By irradiating the active light rays h ⁇ through a mask 15 having a light-transmitting portion, a part of the photosensitive resin film 10A is irradiated with the active light rays h ⁇ . Then, a patterned resin film 10B is formed by a normal development method. The resin film 10B is heated by a heating device 30 to promote imidization, and a resin film 10 containing a polyimide resin is formed.
  • the heating device 30 can be, for example, a heating furnace.
  • the heating temperature for imidization may be, for example, 200°C or less, 190°C or less, 180°C or less, or 170°C or less, or may be 140°C or more, or 150°C or more.
  • the heating time for imidization may be, for example, 30 minutes or more and 180 minutes or less.
  • the photosensitive resin composition may contain other components as necessary in addition to the polyimide resin precursor.
  • the photosensitive resin composition may contain a solvent that dissolves or disperses the polyimide resin precursor, and may further contain a photopolymerization initiator and/or a photopolymerizable monomer.
  • the content of the polyimide resin precursor in the photosensitive resin composition may be 50% by mass or more and 100% by mass or less, based on the total mass of the components other than the solvent in the photosensitive resin composition.
  • the solvent may be a polar organic solvent.
  • the solvent include 3-methoxy-N,N-dimethylpropionamide, N,N-dimethylformamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N,N-dimethylacetamide, dimethylsulfoxide, diethylene glycol dimethyl ether, cyclopentanone, gamma-butyrolactone, alpha-acetyl-gamma-butyrolactone, tetramethylurea, 1,3-dimethyl-2-imidazolinone, N-cyclohexyl-2-pyrrolidone, and 2-octanone. These can be used alone or in combination of two or more.
  • the solvent content may be 30 parts by mass or more and 1,500 parts by mass or less, 100 parts by mass or more and 1,000 parts by mass or less, or 100 parts by mass or more and 860 parts by mass or less, relative to 100 parts by mass of the polyimide resin precursor.
  • the photopolymerization initiator may be a photoradical polymerization initiator, examples of which include benzophenone derivatives such as benzophenone, o-benzoylmethylbenzoate, 4-benzoyl-4'-methyldiphenyl ketone, dibenzyl ketone, and fluorenone; acetophenone derivatives such as 2,2'-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, and 1-hydroxycyclohexylphenyl ketone; thioxanthone derivatives such as thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, and diethylthioxanthone; benzil derivatives such as benzil, benzil dimethyl ketal, and benzil- ⁇ -methoxyethyl acetal; benzoin, and benzoin methyl ether.
  • benzophenone derivatives such as benzophenone, o-benzoy
  • the photopolymerization initiator may be a photoacid generator, an example of which is ⁇ -(n-octanesulfon
  • the content of the photopolymerization initiator may be 0.1 parts by mass or more and 10 parts by mass or less, or 1 part by mass or more and 8 parts by mass or less, per 100 parts by mass of the polyimide resin precursor.
  • the photosensitive resin composition may further include a photopolymerizable monomer.
  • the photopolymerizable monomer is a compound having one or more photopolymerizable groups and is selected from compounds different from the polyimide precursor and the additive.
  • the photopolymerizable group of the photopolymerizable monomer may be, for example, a methacryloyl group or an acryloyl group.
  • the photopolymerizable monomer may be one or more selected from an acrylic acid ester of an alcohol compound, a methacrylic acid ester of an alcohol compound, an acrylamide and its derivatives, and a methacrylamide and its derivatives.
  • the acrylic acid ester may be a monoacrylate or a polyacrylate (e.g., a diacrylate, a triacrylate, a tetraacrylate).
  • the methacrylic acid ester may be a monomethacrylate or a polymethacrylate (e.g., a dimethacrylate, a trimethacrylate, a tetramethacrylate).
  • Examples of alcohol compounds that form acrylic or methacrylic esters include alkyl alcohols, alkane polyols, polyether polyols, aromatic polyols, and ethylene oxide or propylene oxide adducts of these alcohol compounds.
  • An example of an alkyl alcohol includes isoborneol.
  • Examples of alkane polyols include ethylene glycol, propylene glycol, neopentyl glycol, glycerol, 1,4-butanediol, 1,6-hexanediol, cyclohexanediol, trimethylolpropane, and pentaerythritol.
  • Examples of polyether polyols include polyethylene glycol (e.g., diethylene glycol, tetraethylene glycol), and polypropylene glycol.
  • Examples of aromatic polyols include bisphenol A and trihydroxybenzene.
  • the content of the photopolymerizable monomer in the photosensitive resin composition may be 1 part by mass or more and 50 parts by mass or less, relative to 100 parts by mass of the polyimide-based resin precursor.
  • the content of the photopolymerizable monomer may be 5 parts by mass or more, 10 parts by mass or more, 15 parts by mass or more, 20 parts by mass or more, 25 parts by mass or more, or 30 parts by mass or more, relative to 100 parts by mass of the polyimide-based resin precursor, and may be 45 parts by mass or less, or 40 parts by mass or less.
  • amic acid ester compound represented by the following formula (I) can form an imide by reaction between an amide group bonded via X3 and a carboxylic acid ester group, and can therefore be used to verify the imidization reactivity of a polyimide resin precursor.
  • This compound can also be used as a photopolymerizable monomer.
  • R 15 represents a hydrogen atom or a methyl group
  • R 16 represents an alkyl group or an aryl group (e.g., a phenyl group)
  • X 3 represents a methanediyl group, an ethane-1,2-diyl group, an ethene-1,2-diyl group, or a 1,2-phenylene group.
  • a (meth)acryloyloxy group (CH 2 ⁇ C(R 15 )COO—) may be bonded to a carbon atom at the para position relative to the group including X 3 .
  • Verification Test 1 Synthesis of Amic Acid Ester Compound Amic Acid Ester Compound Ia Succinic anhydride 1 (50.0 mmol) was reacted with aniline 2 (50.0 mmol) in THF (30 mL) at 25° C. to obtain amic acid compound 3. Amic acid compound 3 (2.5 mmol) was reacted with 4-hydroxyphenyl methacrylate 4a (2.5 mmol) in the presence of EDCI (1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride, 3 mol) and BHT (dibutylhydroxytoluene, 1000 ppm) in THF (solvent) while increasing the temperature from 0° C. to 25° C.
  • EDCI 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride, 3 mol
  • BHT dibutylhydroxytoluene, 1000 ppm
  • Amic Acid Ester Compound II (Comparative Compound) Succinic anhydride 1 (25.0 mmol) was reacted with 2-hydroxyethyl methacrylate 4b (25.0 mmol) in the presence of triethylamine (150 mmol) and BHT (dibutylhydroxytoluene, 1000 ppm) in THF (20 mL) at 25° C. to obtain dicarboxylic acid monoester compound 5.
  • Dicarboxylic acid monoester compound 5 (2.0 mmol) was reacted with aniline 2 (2.0 mmol) in the presence of EDCI (1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride, 2.4 mmol) in THF (5.0 mL) while increasing the temperature from 0° C. to 25° C. to produce amic acid ester compound II.
  • FIG. 2 is a DSC curve showing the relationship between the amount of heat generated and temperature.
  • the amic acid ester compound II endothermic heat due to imidization was observed mainly in the region of 200° C. or higher.
  • the amic acid ester compound Ia showed a melting point and endothermic heat due to imidization at a low temperature of 160° C. or lower.
  • Figures 3 and 4 show the 1 H NMR spectra of the amic acid ester compounds II and Ia, respectively.
  • amic acid ester compound II no signal assigned to the imide group was observed at 160° C., but a signal of the imide group was observed in the region of 7.4 to 7.5 ppm at temperatures of 200° C. or higher.
  • amic acid ester compound Ia a signal of the imide group was observed at 160° C., and it was confirmed that the imidization reaction proceeded sufficiently by heating at 160° C. for 1 hour.
  • polyimide resins can be formed at lower temperatures by introducing an aromatic alcohol ester group into the amic acid ester structure of a polyimide resin precursor.
  • 10A photosensitive resin film
  • 10 resin film containing polyimide resin
  • 20 substrate.

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Abstract

The polyimide-based resin precursor contains at least one of a constituent unit represented by formula (A1) or a constituent unit represented by formula (A2). At least one of R2 or R3 is an optionally substituted aromatic group, at least one of R2 or R3 is a group containing a photopolymerizable group, and R4 represents an aromatic group substituted with a group containing a photopolymerizable group.

Description

ポリイミド系樹脂前駆体、感光性樹脂組成物、樹脂膜を製造する方法、及びアミド酸エステル化合物Polyimide resin precursor, photosensitive resin composition, method for producing resin film, and amic acid ester compound

 本開示は、ポリイミド系樹脂前駆体、感光性樹脂組成物、樹脂膜を製造する方法、及びアミド酸エステル化合物に関する。 The present disclosure relates to a polyimide resin precursor, a photosensitive resin composition, a method for producing a resin film, and an amic acid ester compound.

 半導体装置を構成する絶縁樹脂層が、加熱によりポリイミドを形成するポリイミド前駆体を含む樹脂組成物によって形成されることがある(例えば、特許文献1)。 The insulating resin layer that constitutes the semiconductor device may be formed from a resin composition that contains a polyimide precursor that forms polyimide when heated (for example, Patent Document 1).

特開2021-196482号公報JP 2021-196482 A

 本開示の一側面は、イミド基を有する構成単位を含むポリイミド系樹脂を、低温での加熱によって形成することができるポリイミド系樹脂前駆体に関する。 One aspect of the present disclosure relates to a polyimide resin precursor that can be formed by heating at low temperature into a polyimide resin that contains a structural unit having an imide group.

 本開示は以下を含む。
[1]
 下記式(A1):

Figure JPOXMLDOC01-appb-C000004
で表される構成単位、又は、式(A2):
Figure JPOXMLDOC01-appb-C000005
で表される構成単位のうち少なくとも一方を含み、
 式(A1)中、Xが4価の有機基を示し、Rが2価の有機基を示し、R及びRがそれぞれ独立に1価の有機基を示し、R又はRのうち少なくとも一方が、置換されていてもよい芳香族基であり、且つ、R又はRのうち少なくとも一方が、光重合性基を含む基であり、
 式(A2)中、Xが3価の有機基を示し、Rが2価の有機基を示し、Rが光重合性基を含む基で置換された芳香族基を示す、
ポリイミド系樹脂前駆体。
[2]
 [1]に記載のポリイミド系樹脂前駆体を含む、感光性樹脂組成物。
[3]
 [1]に記載のポリイミド系樹脂前駆体を含む感光性樹脂膜の一部に活性光線を照射することと、
 前記感光性樹脂膜の一部を除去することにより、パターン化された膜を形成することと、
 前記パターン化された膜を加熱することにより、イミド基を有する構成単位を含むイミド系樹脂を含む樹脂膜を形成することと、
を含む、樹脂膜を製造する方法。
[4]
 前記パターン化された膜を200℃以下に加熱することにより、前記樹脂膜が形成される、[3]に記載の方法。
[5]
 下記式(I):
Figure JPOXMLDOC01-appb-C000006
で表され、R15が水素原子又はメチル基を示し、R16がアルキル基、又はアリール基を示し、Xがメタンジイル基、エタン-1,2-ジイル基、エテン-1,2-ジイル基、又は1,2-フェニレン基を示す、アミド酸エステル化合物。 The present disclosure includes the following.
[1]
The following formula (A1):
Figure JPOXMLDOC01-appb-C000004
Or a structural unit represented by formula (A2):
Figure JPOXMLDOC01-appb-C000005
The structural unit includes at least one of the structural units represented by
In formula (A1), X1 represents a tetravalent organic group, R1 represents a divalent organic group, R2 and R3 each independently represent a monovalent organic group, at least one of R2 and R3 is an aromatic group which may be substituted, and at least one of R2 and R3 is a group containing a photopolymerizable group;
In formula (A2), X2 represents a trivalent organic group, R1 represents a divalent organic group, and R4 represents an aromatic group substituted with a group containing a photopolymerizable group.
Polyimide resin precursor.
[2]
A photosensitive resin composition comprising the polyimide resin precursor according to [1].
[3]
Irradiating a part of a photosensitive resin film containing the polyimide-based resin precursor according to [1] with actinic rays;
removing a portion of the photosensitive resin film to form a patterned film;
heating the patterned film to form a resin film containing an imide-based resin that includes a structural unit having an imide group;
A method for producing a resin film comprising the steps of:
[4]
The method according to [3], wherein the resin film is formed by heating the patterned film to 200° C. or less.
[5]
The following formula (I):
Figure JPOXMLDOC01-appb-C000006
wherein R 15 represents a hydrogen atom or a methyl group, R 16 represents an alkyl group or an aryl group, and X 3 represents a methanediyl group, an ethane-1,2-diyl group, an ethene-1,2-diyl group, or a 1,2-phenylene group.

 イミド基を有する構成単位を含むポリイミド系樹脂を、低温での加熱によって形成することができるポリイミド系樹脂前駆体が提供される。ポリイミド系樹脂前駆体を含む樹脂膜を低温で加熱することにより、着色の少ない樹脂膜が形成され得る。 A polyimide resin precursor is provided that can be heated at low temperatures to form a polyimide resin that contains a structural unit having an imide group. By heating a resin film that contains the polyimide resin precursor at low temperatures, a resin film with little coloring can be formed.

樹脂膜を製造する方法の例を示す工程図である。1A to 1C are process diagrams showing an example of a method for producing a resin film. アミド酸エステル化合物のDSC曲線である。1 is a DSC curve of an amic acid ester compound. アミド酸エステル化合物のH NMRスペクトルである。1 is a 1 H NMR spectrum of an amic acid ester compound. アミド酸エステル化合物のH NMRスペクトルである。1 is a 1 H NMR spectrum of an amic acid ester compound.

 本発明は以下の例に限定されない。 The present invention is not limited to the following examples.

 本開示に係るポリイミド系樹脂前駆体の一例は、下記式(A1)で表される構成単位、又は下記式(A2)で表される構成単位のうち少なくとも一方を含む重合体である。

Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000008
An example of a polyimide resin precursor according to the present disclosure is a polymer containing at least one of a structural unit represented by the following formula (A1) and a structural unit represented by the following formula (A2).
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000008

 式(A1)中、Xが4価の有機基を示し、Rが2価の有機基を示し、R及びRがそれぞれ独立に1価の有機基を示す。R又はRのうち少なくとも一方が、置換されていてもよい芳香族基である。また、R又はRのうち少なくとも一方は、光重合性基を含む基である。R又はRのうち一方又は両方が、光重合性基を含む基で置換された芳香族基であってもよい。あるいは、R又はRのうち一方が、光重合性基を含む基で置換されていない芳香族基で、R又はRのうち残りの一方が、光重合性基を含む基であって芳香族基以外のものであってもよい。ポリイミド系樹脂前駆体に含まれる、式(A1)で表される複数の構成単位において、R、R、R及びXの組み合わせは互いに同一でも異なってもよい。 In formula (A1), X 1 represents a tetravalent organic group, R 1 represents a divalent organic group, and R 2 and R 3 each independently represent a monovalent organic group. At least one of R 2 or R 3 is an aromatic group which may be substituted. Also, at least one of R 2 or R 3 is a group containing a photopolymerizable group. One or both of R 2 and R 3 may be an aromatic group substituted with a group containing a photopolymerizable group. Alternatively, one of R 2 or R 3 may be an aromatic group not substituted with a group containing a photopolymerizable group, and the remaining one of R 2 or R 3 may be a group containing a photopolymerizable group other than an aromatic group. In the multiple structural units represented by formula (A1) contained in the polyimide resin precursor, the combinations of R 1 , R 2 , R 3 and X 1 may be the same or different from each other.

 式(A2)中、Xが3価の有機基を示し、Rが2価の有機基を示し、Rが光重合性基を含む基で置換された芳香族基を示す。ポリイミド系樹脂前駆体に含まれる、式(A2)で表される複数の構成単位において、R、R及びXの組み合わせは互いに同一でも異なってもよい。 In formula (A2), X2 represents a trivalent organic group, R1 represents a divalent organic group, and R4 represents an aromatic group substituted with a group containing a photopolymerizable group. In the multiple structural units represented by formula (A2) contained in the polyimide resin precursor, the combinations of R1 , R4, and X2 may be the same or different from each other.

 式(A1)又は(A2)で表される構成単位中のアミド基とカルボン酸エステル基との反応によりイミド化が進行し、それによりポリイミド系樹脂が形成される。主に式(A1)で表される構成単位から構成されるポリイミド系樹脂前駆体から形成されるポリイミド系樹脂は、ポリイミド樹脂と称されることがある。主に式(A2)で表される構成単位から構成されるポリアミド系樹脂前駆体から形成されるポリイミド系樹脂は、ポリアミドイミド樹脂と称されることがある。 Imidization proceeds by reaction between the amide group and the carboxylic acid ester group in the structural unit represented by formula (A1) or (A2), thereby forming a polyimide resin. A polyimide resin formed from a polyimide resin precursor mainly composed of structural units represented by formula (A1) is sometimes called a polyimide resin. A polyimide resin formed from a polyamide resin precursor mainly composed of structural units represented by formula (A2) is sometimes called a polyamideimide resin.

 式(A1)で表される構成単位は、イミド化によりアルコール化合物(R-OH、R-OH)が脱離して、例えば下記式(B1)で表される構成単位を形成し得る。式(A2)で表される構成単位は、イミド化によりアルコール化合物(R-OH)が脱離して、例えば下記式(B2)で表される構成単位を形成し得る。イミド化によって形成されるポリイミド系樹脂が、式(B1)で表される構成単位、又は式(B2)で表される構成単位のうち少なくとも一方を含んでいてもよい。

Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000010
The constitutional unit represented by formula (A1) can form, for example, a constitutional unit represented by the following formula (B1) by eliminating an alcohol compound (R 2 -OH, R 3 -OH) through imidization. The constitutional unit represented by formula (A2) can form, for example, a constitutional unit represented by the following formula (B2) by eliminating an alcohol compound (R 4 -OH) through imidization. The polyimide resin formed by imidization may contain at least one of the constitutional unit represented by formula (B1) or the constitutional unit represented by formula (B2).
Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000010

 R又はRのうち少なくとも一方が、置換されていてもよい芳香族基であり、Rが置換されていてもよい芳香族基であると、イミド化によって芳香族アルコール化合物が脱離する。比較的酸性度の高いフェノール性水酸基を有する芳香族アルコール化合物が脱離するイミド化反応は、後述の検証試験において確認されるように、比較的低温で効率的に進行する。したがって、本開示に係るポリイミド系樹脂前駆体は、イミド基を有する構成単位を含むポリイミド系樹脂を、より低温での加熱によって形成することができる。 When at least one of R2 and R3 is an aromatic group which may be substituted, and R4 is an aromatic group which may be substituted, an aromatic alcohol compound is eliminated by imidization. The imidization reaction in which an aromatic alcohol compound having a phenolic hydroxyl group with a relatively high acidity is eliminated proceeds efficiently at a relatively low temperature, as confirmed in the verification test described below. Therefore, the polyimide resin precursor according to the present disclosure can form a polyimide resin containing a structural unit having an imide group by heating at a lower temperature.

 イミド化によって脱離する芳香族アルコール化合物の分子量は、50以上100000以下であってもよい。R又はRのうち少なくとも一方、及びRが、これらの範囲内の分子量を有する芳香族アルコール化合物の残基であることができる。 The molecular weight of the aromatic alcohol compound eliminated by imidization may be from 50 to 100,000. At least one of R2 and R3 , and R4 may be a residue of an aromatic alcohol compound having a molecular weight within these ranges.

 R、R又はRとしての芳香族基の例は、フェニル基等の単環芳香族基、及びナフチル基等の多環芳香族基を含む。R、R又はRとしての芳香族基は置換されていてもよい。R、R又はRとしての芳香族基が、光重合性基を含む基(例えば、後述の式(10)で表される基)で置換されていてもよく、光重合性基を含まない置換基で置換されていてもよい。光重合性基を含まない置換基の例は、アルキル基、ハロゲノ基、ハロゲン化アルキル基、アリール基(例えばフェニル基)、ハロゲン化アリール基、アルキルアリール基、ハロゲン化アルキルアリール基、アルコキシ基、アリールオキシ基、アルコキシカルボニル基、アリールオキシカルボニル基、アルキルカルボニルオキシ基及びアリールカルボニルオキシ基を含む。 Examples of aromatic groups as R 2 , R 3 or R 4 include monocyclic aromatic groups such as phenyl groups, and polycyclic aromatic groups such as naphthyl groups. The aromatic groups as R 2 , R 3 or R 4 may be substituted. The aromatic groups as R 2 , R 3 or R 4 may be substituted with a group containing a photopolymerizable group (for example, a group represented by formula (10) described below), or may be substituted with a substituent that does not contain a photopolymerizable group. Examples of substituents that do not contain a photopolymerizable group include an alkyl group, a halogeno group, a halogenated alkyl group, an aryl group (for example, a phenyl group), a halogenated aryl group, an alkylaryl group, a halogenated alkylaryl group, an alkoxy group, an aryloxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an alkylcarbonyloxy group and an arylcarbonyloxy group.

 R、R又はRに含まれる光重合性基は、二重結合を有する官能基であり、例えば、メタクリロイル基、アクリロイル基、アクリルアミド基、アリル基、ビニル基、スチリル基、又はこれらの組み合わせであってもよい。光重合性基を含む基は、例えば下記式(10)で表される基であることができる。式(10)中、R、R及びRはそれぞれ独立に水素原子又は炭素数1~3のアルキル基を示し、nは0~10の整数を示す。Rが水素原子又はメチル基であってもよい。R及びRが水素原子であってもよい。nが0であってもよい。R又はRのうち一方又は両方が、式(10)で表される基で置換された芳香族基であってもよい。Rが、式(10)で表される基で置換された芳香族基であってもよい。

Figure JPOXMLDOC01-appb-C000011
The photopolymerizable group contained in R 2 , R 3 or R 4 is a functional group having a double bond, and may be, for example, a methacryloyl group, an acryloyl group, an acrylamide group, an allyl group, a vinyl group, a styryl group, or a combination thereof. The group containing a photopolymerizable group may be, for example, a group represented by the following formula (10). In formula (10), R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and n represents an integer of 0 to 10. R 5 may be a hydrogen atom or a methyl group. R 6 and R 7 may be hydrogen atoms. n may be 0. One or both of R 2 and R 3 may be an aromatic group substituted with a group represented by formula (10). R 4 may be an aromatic group substituted with a group represented by formula (10).
Figure JPOXMLDOC01-appb-C000011

 R又はRのうち一方が、光重合性基を含まない基で置換されていてもよい芳香族基で、R又はRのうち残りの一方が式(10)で表される基であってもよい。その場合、式(10)中のnは1~10の整数である。 One of R2 or R3 may be an aromatic group which may be substituted with a group not containing a photopolymerizable group, and the remaining one of R2 or R3 may be a group represented by formula (10). In that case, n in formula (10) is an integer of 1 to 10.

 R又はRのうち一方が、光重合性基を含む基で置換された芳香族基で、R又はRのうち残りの一方が、水素原子、又は置換されていてもよい脂肪族基(例えば炭素数1~40のアルキル基)であってもよい。 One of R2 or R3 may be an aromatic group substituted with a group containing a photopolymerizable group, and the remaining one of R2 or R3 may be a hydrogen atom or an optionally substituted aliphatic group (for example, an alkyl group having 1 to 40 carbon atoms).

 式(A1)中のXは、-COOR基又は-COOR基に結合した2つの第一の炭素原子と、それぞれの第一の炭素原子に隣接する、若しくは第一の炭素原子に隣接する炭素原子に隣接する、アミド基に結合した第二の炭素原子とを含む、複数の炭素原子を有する芳香族基であることができる。互いに隣接する第一の炭素原子と第二の炭素原子とは共有結合によって直接結合する。Xが炭素数6~40の4価の有機基であってもよい。Xで表される4価の有機基は、置換されていてもよい芳香族基、置換されていてもよい環状脂肪族基、又はこれらの組合せを含んでいてもよい。 X 1 in formula (A1) may be an aromatic group having multiple carbon atoms, including two first carbon atoms bonded to -COOR 2 or -COOR 3 groups, and a second carbon atom bonded to an amide group adjacent to each of the first carbon atoms or adjacent to the carbon atom adjacent to the first carbon atom. The first carbon atom and the second carbon atom adjacent to each other are directly bonded by a covalent bond. X 1 may be a tetravalent organic group having 6 to 40 carbon atoms. The tetravalent organic group represented by X 1 may include an optionally substituted aromatic group, an optionally substituted cyclic aliphatic group, or a combination thereof.

 式(A1)中のXが下記式(a1)、(a2)、(a3)又は(a4)で表される4価の基であってもよい。これらの4価の基は、通常、両側の2つの結合手の位置において、カルボン酸エステル基(-COOR基又は-COOR基)、及びアミド基と結合する。

Figure JPOXMLDOC01-appb-C000012
X1 in formula (A1) may be a tetravalent group represented by the following formula (a1), (a2), ( a3 ) or (a4). These tetravalent groups are usually bonded to a carboxylate group ( -COOR2 group or -COOR3 group) and an amide group at the positions of the two bonds on both sides.
Figure JPOXMLDOC01-appb-C000012

 式(a1)~(a4)中、R10はフッ素原子、炭素数1~10の炭化水素基、又は炭素数1~10のフッ素化炭化水素基を示し、m1は0~2の整数を示し、m2は0~3の整数を示し、m3は0~4の整数を示す。1つの4価の基中の複数のR10、m1及びm2は、それぞれ同一でも異なってもよい。式(a2)中、Zは直接結合、メタンジイル基、プロパン-2,2-ジイル基、1,1,1,3,3,3-ヘキサフルオロプロパン-2,2-ジイル基、カルボニル基、スルホニル基、チオ基、カルボニルオキシ基、オキシ基、又はフルオレン-9,9-ジイル基を示し、kは0~2の整数を示す。1つの4価の基中の複数のZが同一でも異なってもよい。R10がフッ素原子、炭素数1~10のアルキル基(例えばメチル基)、又は炭素数1~10のフッ素化アルキル基(例えばトリフルオロメチル基)であってもよい。m1、m2及びm3が、それぞれ0であってもよい。 In formulae (a1) to (a4), R 10 represents a fluorine atom, a hydrocarbon group having 1 to 10 carbon atoms, or a fluorinated hydrocarbon group having 1 to 10 carbon atoms, m1 represents an integer of 0 to 2, m2 represents an integer of 0 to 3, and m3 represents an integer of 0 to 4. A plurality of R 10 , m1, and m2 in one tetravalent group may be the same or different. In formula (a2), Z 1 represents a direct bond, a methanediyl group, a propane-2,2-diyl group, a 1,1,1,3,3,3-hexafluoropropane-2,2-diyl group, a carbonyl group, a sulfonyl group, a thio group, a carbonyloxy group, an oxy group, or a fluorene-9,9-diyl group, and k represents an integer of 0 to 2. A plurality of Z 1 in one tetravalent group may be the same or different. R 10 may be a fluorine atom, an alkyl group having 1 to 10 carbon atoms (such as a methyl group), or a fluorinated alkyl group having 1 to 10 carbon atoms (such as a trifluoromethyl group).

 式(A2)中のXは、-COOR基に結合した1つの第一の炭素原子と、第一の炭素原子に隣接する、若しくは第一の炭素原子に隣接する炭素原子に隣接する、アミド基に結合した第二の炭素原子とを含む、複数の炭素原子を有する芳香族基であることができる。互いに隣接する第一の炭素原子と第二の炭素原子とは共有結合によって直接結合する。Xが炭素数6~40の3価の有機基であってもよい。Xで表される3価の有機基は、置換されていてもよい芳香族基、置換されていてもよい環状脂肪族基、又はこれらの組合せを含んでいてもよい。 X2 in formula (A2) may be an aromatic group having multiple carbon atoms, including one first carbon atom bonded to a -COOR4 group and a second carbon atom bonded to an amide group adjacent to the first carbon atom or adjacent to the carbon atom adjacent to the first carbon atom. The first carbon atom and the second carbon atom adjacent to each other are directly bonded by a covalent bond. X2 may be a trivalent organic group having 6 to 40 carbon atoms. The trivalent organic group represented by X2 may include an optionally substituted aromatic group, an optionally substituted cyclic aliphatic group, or a combination thereof.

 式(A2)中のXが下記式(a5)、(a6)、(a7)又は(a8)で表される3価の基であってもよい。式(a5)~(a8)中のR10、m1、m2及びm3は、式(a1)~(a4)中のR10、m1、m2及びm3と同様に定義される。1つの3価の基中の複数のR10及びm3は、それぞれ同一でも異なってもよい。これらの3価の基は、通常、一方の側の1つの結合手の位置においてアミド基と結合し、もう一方の側の2つの結合手の位置においてカルボン酸エステル基(-COOR基)、及びアミド基と結合する。

Figure JPOXMLDOC01-appb-C000013
X 2 in formula (A2) may be a trivalent group represented by the following formula (a5), (a6), (a7) or (a8). R 10 , m1, m2 and m3 in formulas (a5) to (a8) are defined in the same manner as R 10 , m1, m2 and m3 in formulas (a1) to (a4). A plurality of R 10 and m3 in one trivalent group may be the same or different. These trivalent groups are usually bonded to an amide group at one bond position on one side, and bonded to a carboxylate group (-COOR 4 group) and an amide group at two bonds on the other side.
Figure JPOXMLDOC01-appb-C000013

 式(A1)及び(A2)中のRは、炭素数6~40の2価の有機基であってもよい。Rは、置換されていてもよい芳香族基、置換されていてもよい環状脂肪族基、シロキサン基、又はこれらの組合せを含んでいてもよい。式(A1)及び(A2)中のRが、下記式(a10)、(a11)又は(a12)で表される2価の基であってもよい。

Figure JPOXMLDOC01-appb-C000014
R 1 in formulas (A1) and (A2) may be a divalent organic group having 6 to 40 carbon atoms. R 1 may include an optionally substituted aromatic group, an optionally substituted cyclic aliphatic group, a siloxane group, or a combination thereof. R 1 in formulas (A1) and (A2) may be a divalent group represented by the following formula (a10), (a11), or (a12).
Figure JPOXMLDOC01-appb-C000014

 式(a10)及び(a11)中、R11はフッ素原子、炭素数1~10の炭化水素基、又は炭素数1~10のフッ素化炭化水素基を示し、m3は0~4の整数を示す。1つの2価の基中の複数のR11及びm3は、それぞれ同一でも異なってもよい。m3が0であってもよい。 In formulae (a10) and (a11), R 11 represents a fluorine atom, a hydrocarbon group having 1 to 10 carbon atoms, or a fluorinated hydrocarbon group having 1 to 10 carbon atoms, and m3 represents an integer of 0 to 4. A plurality of R 11s and m3s in one divalent group may be the same or different. m3 may be 0.

 式(a11)中、Zは直接結合、メタンジイル基、プロパン-2,2-ジイル基、1,1,1,3,3,3-ヘキサフルオロプロパン-2,2-ジイル基、カルボニル基、スルホニル基、チオ基、カルボニルオキシ基、オキシ基、フルオレン-9,9-ジイル基、又はアミド基を示し、kは0~2の整数を示す。1つの2価の基中の複数のZが同一でも異なってもよい。R11がフッ素原子、炭素数1~10のアルキル基(例えばメチル基)、又は炭素数1~10のフッ素化アルキル基(例えばトリフルオロメチル基)であってもよい。 In formula (a11), Z 2 represents a direct bond, a methanediyl group, a propane-2,2-diyl group, a 1,1,1,3,3,3-hexafluoropropane-2,2-diyl group, a carbonyl group, a sulfonyl group, a thio group, a carbonyloxy group, an oxy group, a fluorene-9,9-diyl group, or an amide group, and k represents an integer of 0 to 2. A plurality of Z 2 in one divalent group may be the same or different. R 11 may be a fluorine atom, an alkyl group having 1 to 10 carbon atoms (e.g., a methyl group), or a fluorinated alkyl group having 1 to 10 carbon atoms (e.g., a trifluoromethyl group).

 式(a12)中、Zはオキシ基、又はアリーレン基(例えばフェニレン基)を示し、R12は炭素数1~10のアルキル基(例えばメチル基)を示し、p及びqはそれぞれ独立に1~10の整数を示す。1つの2価の基中の複数のR12が同一でも異なってもよい。p及びqが1~3の整数であってもよい。 In formula (a12), Z3 represents an oxy group or an arylene group (e.g., a phenylene group), R12 represents an alkyl group having 1 to 10 carbon atoms (e.g., a methyl group), and p and q each independently represent an integer of 1 to 10. A plurality of R12 in one divalent group may be the same or different. p and q may be integers of 1 to 3.

 ポリイミド系樹脂前駆体は、式(A1)又は(A2)で表される構成単位のみを繰り返し単位として含む重合体であってもよく、これら以外の構成単位を更に含む重合体であってもよい。例えば、ポリイミド系樹脂前駆体が、下記式(A1’)又は(A2’)で表される構成単位を更に含んでいてもよい。式(A1’)及び(A2’)中のR、X及びXは、式(A1)及び(A2)中のR、X及びXと同様に定義される。

Figure JPOXMLDOC01-appb-C000015
Figure JPOXMLDOC01-appb-C000016
The polyimide resin precursor may be a polymer containing only the structural unit represented by formula (A1) or (A2) as a repeating unit, or may be a polymer further containing a structural unit other than these. For example, the polyimide resin precursor may further contain a structural unit represented by the following formula (A1') or (A2'). R 1 , X 1 and X 2 in formula (A1') and (A2') are defined in the same way as R 1 , X 1 and X 2 in formula (A1) and (A2).
Figure JPOXMLDOC01-appb-C000015
Figure JPOXMLDOC01-appb-C000016

 ポリイミド系樹脂前駆体において、式(A1)又は(A2)で表される構成単位の割合は、ポリイミド系樹脂前駆体の質量を基準として、例えば50質量%以上100質量%以下であってもよい。ポリイミド系樹脂前駆体において、式(A1)又は(A2)で表される構成単位の割合が、ポリイミド系樹脂前駆体の質量を基準として、55質量%以上、60量%以上、65質量%以上、70質量%以上、75質量%以上、80質量%以上、85質量%以上、90質量%以上、95質量%以上、96質量%以上、97質量%以上、98質量%以上、又は99質量%以上であってもよく、99質量%以下、98質量%以下、97質量%以下、96質量%以下、95質量%以下、又は90質量%以下であってもよい。 In the polyimide resin precursor, the proportion of the structural unit represented by formula (A1) or (A2) may be, for example, 50% by mass or more and 100% by mass or less, based on the mass of the polyimide resin precursor. In the polyimide resin precursor, the proportion of the structural unit represented by formula (A1) or (A2) may be, for example, 55% by mass or more, 60% by mass or more, 65% by mass or more, 70% by mass or more, 75% by mass or more, 80% by mass or more, 85% by mass or more, 90% by mass or more, 95% by mass or more, 96% by mass or more, 97% by mass or more, 98% by mass or more, or 99% by mass or less, 98% by mass or less, 97% by mass or less, 96% by mass or less, 95% by mass or less, or 90% by mass or less, based on the mass of the polyimide resin precursor.

 ポリイミド系樹脂前駆体の重量平均分子量は、8000以上150000以下、9000以上50000以下、又は18000以上40000以下であってもよい。ここでの重量平均分子量は、ゲルパーミエーションクロマトグラフィーによって測定される、標準ポリスチレンに換算された値であることができる。 The weight average molecular weight of the polyimide resin precursor may be 8,000 or more and 150,000 or less, 9,000 or more and 50,000 or less, or 18,000 or more and 40,000 or less. The weight average molecular weight here may be a value measured by gel permeation chromatography and converted into standard polystyrene.

 式(A1)で表される構成単位を有するポリイミド系樹脂前駆体(ポリイミド樹脂前駆体)は、例えば、テトラカルボン酸二無水物とジアミン化合物(NH-R-NH)とを重縮合させることにより、カルボキシ基を有するポリアミド酸を形成することと、ポリアミド酸と芳香族アルコール化合物を含むアルコール化合物(R-OH、R-OH)との反応により、ポリアミド酸中のカルボキシ基のうち少なくとも一部をカルボン酸エステル基に変換することとを含む方法によって製造することができる。この方法によって得られるポリイミド系樹脂前駆体において、通常、Xはテトラカルボン酸二無水物に由来する残基であり、Rはジアミン化合物に由来する残基である。 A polyimide resin precursor (polyimide resin precursor) having a structural unit represented by formula (A1) can be produced, for example, by a method including polycondensing a tetracarboxylic dianhydride with a diamine compound (NH 2 -R 1 -NH 2 ) to form a polyamic acid having a carboxy group, and reacting the polyamic acid with an alcohol compound (R 2 -OH, R 3 -OH) including an aromatic alcohol compound to convert at least a part of the carboxy groups in the polyamic acid to carboxylate groups. In the polyimide resin precursor obtained by this method, X 1 is usually a residue derived from the tetracarboxylic dianhydride, and R 1 is a residue derived from the diamine compound.

 式(A2)で表される構成単位を有するポリイミド系樹脂前駆体(ポリアミドイミド樹脂前駆体)は、例えば、トリカルボン酸無水物とジアミン化合物(NH-R-NH)とを重付加させることにより、カルボキシ基を有するポリアミド酸を形成することと、ポリアミド酸と芳香族アルコール化合物(R-OH)を含むアルコール化合物との反応により、ポリアミド酸中のカルボキシ基のうち少なくとも一部をカルボン酸エステル基に変換することとを含む方法によって製造することができる。この方法によって得られるポリイミド系樹脂前駆体において、通常、Xはトリカルボン酸無水物に由来する残基であり、Rはジアミン化合物に由来する残基である。 A polyimide resin precursor (polyamideimide resin precursor) having a structural unit represented by formula (A2) can be produced, for example, by a method including polyaddition of a tricarboxylic anhydride with a diamine compound (NH 2 -R 1 -NH 2 ) to form a polyamic acid having a carboxy group, and reacting the polyamic acid with an alcohol compound including an aromatic alcohol compound (R 4 -OH) to convert at least a portion of the carboxy groups in the polyamic acid to carboxylate groups. In the polyimide resin precursor obtained by this method, X 2 is usually a residue derived from a tricarboxylic anhydride, and R 1 is a residue derived from a diamine compound.

 テトラカルボン酸二無水物及びトリカルボン酸無水物の両方を原料として用いることにより、式(A1)で表される構成単位及び式(A2)で表される構成単位の両方を有するポリイミド系樹脂前駆体を得ることもできる。 By using both a tetracarboxylic dianhydride and a tricarboxylic anhydride as raw materials, it is also possible to obtain a polyimide resin precursor having both the structural unit represented by formula (A1) and the structural unit represented by formula (A2).

 ポリイミド系樹脂前駆体を含む感光性樹脂組成物を用いて、例えば、パターン化された樹脂膜を形成することができる。図1は、パターン化された樹脂膜を製造する方法の例を示す工程図である。図1に示される方法は、感光性樹脂組成物を含む感光性樹脂膜10Aを基材20上に形成することと、感光性樹脂膜10Aの一部に活性光線hν(例えば紫外線)を照射することと、感光性樹脂膜10Aの一部を除去することにより、パターン化された樹脂膜10B形成することと、樹脂膜10Bを加熱することにより、イミド基を有する構成単位を含むイミド系樹脂を含む樹脂膜10を形成することとを含む。 A photosensitive resin composition containing a polyimide-based resin precursor can be used to form, for example, a patterned resin film. FIG. 1 is a process diagram showing an example of a method for manufacturing a patterned resin film. The method shown in FIG. 1 includes forming a photosensitive resin film 10A containing a photosensitive resin composition on a substrate 20, irradiating a part of the photosensitive resin film 10A with active light rays hν (e.g., ultraviolet light), removing a part of the photosensitive resin film 10A to form a patterned resin film 10B, and heating the resin film 10B to form a resin film 10 containing an imide-based resin that contains a structural unit having an imide group.

 感光性樹脂膜10Aは、基材20上に感光性樹脂組成物を塗布し、必要により塗膜から溶媒を除去することにより、形成することができる。光透過部を有するマスク15を介して活性光線hνを照射することにより、感光性樹脂膜10Aの一部に対して活性光線hνが照射される。その後、通常の現像の手法により、パターン化された樹脂膜10Bが形成される。樹脂膜10Bを加熱装置30によって加熱してイミド化を進行させることにより、ポリイミド系樹脂を含む樹脂膜10が形成される。加熱装置30は、例えば加熱炉であることができる。 The photosensitive resin film 10A can be formed by applying a photosensitive resin composition onto the substrate 20 and removing the solvent from the coating as necessary. By irradiating the active light rays hν through a mask 15 having a light-transmitting portion, a part of the photosensitive resin film 10A is irradiated with the active light rays hν. Then, a patterned resin film 10B is formed by a normal development method. The resin film 10B is heated by a heating device 30 to promote imidization, and a resin film 10 containing a polyimide resin is formed. The heating device 30 can be, for example, a heating furnace.

 比較的低い温度で樹脂膜10Bを加熱することによってイミド化が進行し、ポリイミド系樹脂を含む樹脂膜10が形成され得る。イミド化のための加熱温度は、例えば、200℃以下、190℃以下、180℃以下、又は170℃以下であってもよく、140℃以上、又は150℃以上であってもよい。イミド化のための加熱時間は、例えば30分以上180分以下であってもよい。 By heating the resin film 10B at a relatively low temperature, imidization proceeds, and a resin film 10 containing a polyimide resin can be formed. The heating temperature for imidization may be, for example, 200°C or less, 190°C or less, 180°C or less, or 170°C or less, or may be 140°C or more, or 150°C or more. The heating time for imidization may be, for example, 30 minutes or more and 180 minutes or less.

 感光性樹脂組成物は、ポリイミド系樹脂前駆体に加えて、必要により他の成分を含んでもよい。例えば、感光性樹脂組成物が、ポリイミド系樹脂前駆体を溶解又は分散する溶媒を含んでもよく、光重合開始剤、及び/又は光重合性モノマーを更に含んでもよい。 The photosensitive resin composition may contain other components as necessary in addition to the polyimide resin precursor. For example, the photosensitive resin composition may contain a solvent that dissolves or disperses the polyimide resin precursor, and may further contain a photopolymerization initiator and/or a photopolymerizable monomer.

 感光性樹脂組成物におけるポリイミド系樹脂前駆体の含有量は、感光性樹脂組成物のうち溶媒以外の成分の合計質量を基準として、50質量%以上100質量%以下であってもよい。 The content of the polyimide resin precursor in the photosensitive resin composition may be 50% by mass or more and 100% by mass or less, based on the total mass of the components other than the solvent in the photosensitive resin composition.

 溶媒は、極性有機溶媒であってもよい。溶媒の例としては、3-メトキシ-N,N-ジメチルプロピオンアミド、N,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、N,N-ジメチルアセトアミド、ジメチルスルホキシド、ジエチレングリコールジメチルエーテル、シクロペンタノン、γ-ブチロラクトン、α-アセチル-γ-ブチロラクトン、テトラメチル尿素、1,3-ジメチル-2-イミダゾリノン、N-シクロヘキシル-2-ピロリドン、及び2-オクタノンが挙げられる。これらは単独又は2種以上の組合せで用いることができる。 The solvent may be a polar organic solvent. Examples of the solvent include 3-methoxy-N,N-dimethylpropionamide, N,N-dimethylformamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N,N-dimethylacetamide, dimethylsulfoxide, diethylene glycol dimethyl ether, cyclopentanone, gamma-butyrolactone, alpha-acetyl-gamma-butyrolactone, tetramethylurea, 1,3-dimethyl-2-imidazolinone, N-cyclohexyl-2-pyrrolidone, and 2-octanone. These can be used alone or in combination of two or more.

 溶媒の含有量は、ポリイミド系樹脂前駆体100質量部に対して、30質量部以上1500質量部以下、100質量部以上1000質量部以下、又は100質量部以上860質量部以下であってもよい。 The solvent content may be 30 parts by mass or more and 1,500 parts by mass or less, 100 parts by mass or more and 1,000 parts by mass or less, or 100 parts by mass or more and 860 parts by mass or less, relative to 100 parts by mass of the polyimide resin precursor.

 光重合開始剤は、光ラジカル重合開始剤であってもよく、その例として、ベンゾフェノン、o-ベンゾイル安息香酸メチル、4-ベンゾイル-4’-メチルジフェニルケトン、ジベンジルケトン、及びフルオレノン等のベンゾフェノン誘導体;2,2’-ジエトキシアセトフェノン、2-ヒドロキシ-2-メチルプロピオフェノン、及び1-ヒドロキシシクロヘキシルフェニルケトン等のアセトフェノン誘導体;チオキサントン、2-メチルチオキサントン、2-イソプロピルチオキサントン、及びジエチルチオキサントン等のチオキサントン誘導体;ベンジル、ベンジルジメチルケタール、及びベンジル-β-メトキシエチルアセタール等のベンジル誘導体;ベンゾイン、及びベンゾインメチルエーテル等のベンゾイン誘導体;1-フェニル-1,2-ブタンジオン-2-(o-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(o-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(o-エトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(o-ベンゾイル)オキシム、1,3-ジフェニルプロパントリオン-2-(o-エトキシカルボニル)オキシム、及び1-フェニル-3-エトキシプロパントリオン-2-(o-ベンゾイル)オキシム等のオキシム類;N-フェニルグリシン等のN-アリールグリシン類;ベンゾイルパークロライド等の過酸化物類;芳香族ビイミダゾール類;並びにチタノセン類が挙げられる。光重合開始剤が光酸発生剤であってもよく、その例としてはα-(n-オクタンスルフォニルオキシイミノ)-4-メトキシベンジルシアニドが挙げられる。 The photopolymerization initiator may be a photoradical polymerization initiator, examples of which include benzophenone derivatives such as benzophenone, o-benzoylmethylbenzoate, 4-benzoyl-4'-methyldiphenyl ketone, dibenzyl ketone, and fluorenone; acetophenone derivatives such as 2,2'-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, and 1-hydroxycyclohexylphenyl ketone; thioxanthone derivatives such as thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, and diethylthioxanthone; benzil derivatives such as benzil, benzil dimethyl ketal, and benzil-β-methoxyethyl acetal; benzoin, and benzoin methyl ether. benzoin derivatives such as 1-phenyl-1,2-butanedione-2-(o-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-benzoyl)oxime, 1,3-diphenylpropanetrione-2-(o-ethoxycarbonyl)oxime, and 1-phenyl-3-ethoxypropanetrione-2-(o-benzoyl)oxime; N-arylglycines such as N-phenylglycine; peroxides such as benzoyl perchloride; aromatic biimidazoles; and titanocenes. The photopolymerization initiator may be a photoacid generator, an example of which is α-(n-octanesulfonyloxyimino)-4-methoxybenzyl cyanide.

 光重合開始剤の含有量は、ポリイミド系樹脂前駆体100質量部に対して、0.1質量部以上10質量部以下、又は1質量部以上8質量部以下であってもよい。 The content of the photopolymerization initiator may be 0.1 parts by mass or more and 10 parts by mass or less, or 1 part by mass or more and 8 parts by mass or less, per 100 parts by mass of the polyimide resin precursor.

 感光性樹脂組成物が、光重合性モノマーを更に含んでもよい。この光重合性モノマーは、1以上の光重合性基を有する化合物であり、ポリイミド前駆体及び添加剤とは異なる化合物から選ばれる。光重合性モノマーの光重合性基は、例えばメタクリロイル基又はアクリロイル基であってもよい。光重合性モノマーは、アルコール化合物のアクリル酸エステル、アルコール化合物のメタクリル酸エステル、アクリルアミド及びその誘導体、並びにメタクリルアミド及びその誘導体から選ばれる1種以上であってもよい。アクリル酸エステルは、モノアクリレート又はポリアクリレート(例えばジアクリレート、トリアクリレート、テトラアクリレート)であることができる。メタクリル酸エステルは、モノメタクリレート又はポリメタクリレート(例えばジメタクリレート、トリメタクリレート、テトラメタクリレート)であることができる。 The photosensitive resin composition may further include a photopolymerizable monomer. The photopolymerizable monomer is a compound having one or more photopolymerizable groups and is selected from compounds different from the polyimide precursor and the additive. The photopolymerizable group of the photopolymerizable monomer may be, for example, a methacryloyl group or an acryloyl group. The photopolymerizable monomer may be one or more selected from an acrylic acid ester of an alcohol compound, a methacrylic acid ester of an alcohol compound, an acrylamide and its derivatives, and a methacrylamide and its derivatives. The acrylic acid ester may be a monoacrylate or a polyacrylate (e.g., a diacrylate, a triacrylate, a tetraacrylate). The methacrylic acid ester may be a monomethacrylate or a polymethacrylate (e.g., a dimethacrylate, a trimethacrylate, a tetramethacrylate).

 アクリル酸エステル又はメタクリル酸エステルを形成するアルコール化合物の例は、アルキルアルコール、アルカンポリオール、ポリエーテルポリオール、芳香族ポリオール並びにこれらアルコール化合物のエチレンオキサイド付加物又はプロピレンオキサイド付加物を含む。アルキルアルコールの例は、イソボルネオールを含む。アルカンポリオールの例は、エチレングリコール、プロピレングリコール、ネオペンチルグリコール、グリセロール、1,4-ブタンジオール、1,6-ヘキサンジオール、シクロヘキサンジオール、トリメチロールプロパン、及びペンタエリスリトールを含む。ポリエーテルポリオールの例は、ポリエチレングリコール(例えばジエチレングリコール、テトラエチレングリコール)、及びポリプロピレングリコールを含む。芳香族ポリオールの例は、ビスフェノールA、及びトリヒドロキシベンゼンを含む。 Examples of alcohol compounds that form acrylic or methacrylic esters include alkyl alcohols, alkane polyols, polyether polyols, aromatic polyols, and ethylene oxide or propylene oxide adducts of these alcohol compounds. An example of an alkyl alcohol includes isoborneol. Examples of alkane polyols include ethylene glycol, propylene glycol, neopentyl glycol, glycerol, 1,4-butanediol, 1,6-hexanediol, cyclohexanediol, trimethylolpropane, and pentaerythritol. Examples of polyether polyols include polyethylene glycol (e.g., diethylene glycol, tetraethylene glycol), and polypropylene glycol. Examples of aromatic polyols include bisphenol A and trihydroxybenzene.

 感光性樹脂組成物における光重合性モノマーの含有量は、ポリイミド系樹脂前駆体100質量部に対して、1質量部以上50質量部以下であってもよい。光重合性モノマーの含有量は、ポリイミド系樹脂前駆体100質量部に対して、5質量部以上、10質量部以上、15質量部以上、20質量部以上、25質量部以上、又は30質量部以上であってもよく、45質量部以下、又は40質量部以下であってもよい。 The content of the photopolymerizable monomer in the photosensitive resin composition may be 1 part by mass or more and 50 parts by mass or less, relative to 100 parts by mass of the polyimide-based resin precursor. The content of the photopolymerizable monomer may be 5 parts by mass or more, 10 parts by mass or more, 15 parts by mass or more, 20 parts by mass or more, 25 parts by mass or more, or 30 parts by mass or more, relative to 100 parts by mass of the polyimide-based resin precursor, and may be 45 parts by mass or less, or 40 parts by mass or less.

 本開示の一側面は、下記式(I)で表されるアミド酸エステル化合物に関する。式(I)のアミド酸エステル化合物は、Xを介して結合したアミド基とカルボン酸エステル基との反応によりイミドを形成し得るため、ポリイミド系樹脂前駆体のイミド化の反応性を検証するために利用することができる。また、この化合物を光重合性モノマーとして利用することもできる。

Figure JPOXMLDOC01-appb-C000017
One aspect of the present disclosure relates to an amic acid ester compound represented by the following formula (I). The amic acid ester compound of formula (I) can form an imide by reaction between an amide group bonded via X3 and a carboxylic acid ester group, and can therefore be used to verify the imidization reactivity of a polyimide resin precursor. This compound can also be used as a photopolymerizable monomer.
Figure JPOXMLDOC01-appb-C000017

 式(I)中、R15は水素原子又はメチル基を示し、R16はアルキル基又はアリール基(例えばフェニル基)を示し、Xはメタンジイル基、エタン-1,2-ジイル基、エテン-1,2-ジイル基、又は1,2-フェニレン基を示す。(メタ)アクリロイルオキシ基(CH=C(R15)COO-)が、Xを含む基に対してパラ位の炭素原子に結合していてもよい。 In formula (I), R 15 represents a hydrogen atom or a methyl group, R 16 represents an alkyl group or an aryl group (e.g., a phenyl group), X 3 represents a methanediyl group, an ethane-1,2-diyl group, an ethene-1,2-diyl group, or a 1,2-phenylene group. A (meth)acryloyloxy group (CH 2 ═C(R 15 )COO—) may be bonded to a carbon atom at the para position relative to the group including X 3 .

検証試験
1.アミド酸エステル化合物の合成
アミド酸エステル化合物Ia
 無水コハク酸1(50.0mmol)を、アニリン2(50.0mmol)とTHF(30mL)中、25℃で反応させて、アミド酸化合物3を得た。アミド酸化合物3(2.5mmol)を、THF(溶媒)中、EDCI(1-(3-ジメチルアミノプロピル)-3-エチルカルボジイミド塩酸塩、3mol)及びBHT(ジブチルヒドロキシトルエン、1000ppm)の存在下で4-ヒドロキシフェニルメタクリレート4a(2.5mmol)と0℃から25℃に昇温しながら反応させて、アミド酸エステル化合物1aを生成させた。ヘキサンとアセトンの混合溶媒(質量比 ヘキサン:アセトン=95:5)からの再結晶により、精製されたアミド酸エステル化合物1aの結晶(2.25mmol)を得た。

Figure JPOXMLDOC01-appb-C000018
Verification Test 1. Synthesis of Amic Acid Ester Compound Amic Acid Ester Compound Ia
Succinic anhydride 1 (50.0 mmol) was reacted with aniline 2 (50.0 mmol) in THF (30 mL) at 25° C. to obtain amic acid compound 3. Amic acid compound 3 (2.5 mmol) was reacted with 4-hydroxyphenyl methacrylate 4a (2.5 mmol) in the presence of EDCI (1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride, 3 mol) and BHT (dibutylhydroxytoluene, 1000 ppm) in THF (solvent) while increasing the temperature from 0° C. to 25° C. to generate amic acid ester compound 1a. Purified crystals of amic acid ester compound 1a (2.25 mmol) were obtained by recrystallization from a mixed solvent of hexane and acetone (mass ratio hexane:acetone=95:5).
Figure JPOXMLDOC01-appb-C000018

アミド酸エステル化合物II(比較用化合物)
 無水コハク酸1(25.0mmol)を、THF(20mL)中、トリエチルアミン(150mmol)、及びBHT(ジブチルヒドロキシトルエン、1000ppm)の存在下で2-ヒドロキシエチルメタクリレート4b(25.0mmol)と25℃で反応させて、ジカルボン酸モノエステル化合物5を得た。ジカルボン酸モノエステル化合物5(2.0mmol)を、THF(5.0mL)中、EDCI(1-(3-ジメチルアミノプロピル)-3-エチルカルボジイミド塩酸塩、2.4mmol)の存在下でアニリン2(2.0mmol)と0℃から25℃に昇温しながら反応させて、アミド酸エステル化合物IIを生成させた。ヘキサンとアセトンの混合溶媒(質量比 ヘキサン:アセトン=95:5)からの再結晶により、精製されたアミド酸エステル化合物IIの結晶(1.90mmol)を得た。

Figure JPOXMLDOC01-appb-C000019
Amic Acid Ester Compound II (Comparative Compound)
Succinic anhydride 1 (25.0 mmol) was reacted with 2-hydroxyethyl methacrylate 4b (25.0 mmol) in the presence of triethylamine (150 mmol) and BHT (dibutylhydroxytoluene, 1000 ppm) in THF (20 mL) at 25° C. to obtain dicarboxylic acid monoester compound 5. Dicarboxylic acid monoester compound 5 (2.0 mmol) was reacted with aniline 2 (2.0 mmol) in the presence of EDCI (1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride, 2.4 mmol) in THF (5.0 mL) while increasing the temperature from 0° C. to 25° C. to produce amic acid ester compound II. Purified crystals of amic acid ester compound II (1.90 mmol) were obtained by recrystallization from a mixed solvent of hexane and acetone (mass ratio hexane:acetone=95:5).
Figure JPOXMLDOC01-appb-C000019

2.示差走査熱量測定(DSC)
 アミド酸エステル化合物Ia及びIIについて、示差走査熱量測定(昇温速度:10℃/分)を行った。図2は、発熱量と温度との関係を示すDSC曲線である。アミド酸エステル化合物IIの場合、主に200℃以上の領域においてイミド化による吸熱が観測された。アミド酸エステル化合物Iaは、160℃以下の低温で融点及びイミド化に伴う吸熱を示した。
2. Differential Scanning Calorimetry (DSC)
Differential scanning calorimetry (heating rate: 10° C./min) was performed on the amic acid ester compounds Ia and II. FIG. 2 is a DSC curve showing the relationship between the amount of heat generated and temperature. In the case of the amic acid ester compound II, endothermic heat due to imidization was observed mainly in the region of 200° C. or higher. The amic acid ester compound Ia showed a melting point and endothermic heat due to imidization at a low temperature of 160° C. or lower.

3.反応試験
 アミド酸エステル化合物IIの結晶を、10℃から270℃まで、昇温速度10℃/分で加熱した。加熱前、160℃、200℃、又は270℃の時点の結晶のH NMRスペクトル(溶媒:重ジメチルスルホキシド)を測定した。アミド酸エステル化合物Iaの結晶を、10℃から160℃まで、昇温速度10℃/分で加熱し、続けて160℃で1時間加熱した。加熱前、160℃、及び160℃で1時間加熱の時点の結晶のH NMRスペクトル(溶媒:重ジメチルスルホキシド)を測定した。図3及び図4は、それぞれ、アミド酸エステル化合物II及びIaのH NMRスペクトルである。アミド酸エステル化合物IIの場合、160℃ではイミド基に帰属されるシグナルは観測されず、200℃以上において7.4~7.5ppmの領域にイミド基のシグナルが観測された。アミド酸エステル化合物Iaの場合、160℃の時点でイミド基のシグナルが観測され、160℃で1時間の加熱によりイミド化反応が十分に進行することが確認された。
3. Reaction Test The crystals of the amic acid ester compound II were heated from 10° C. to 270° C. at a heating rate of 10° C./min. The 1 H NMR spectrum (solvent: deuterated dimethyl sulfoxide) of the crystals was measured before heating, at 160° C., 200° C., or 270° C. The crystals of the amic acid ester compound Ia were heated from 10° C. to 160° C. at a heating rate of 10° C./min, and then heated at 160° C. for 1 hour. The 1 H NMR spectrum (solvent: deuterated dimethyl sulfoxide) of the crystals was measured before heating, at 160° C., and at 160° C. for 1 hour. Figures 3 and 4 show the 1 H NMR spectra of the amic acid ester compounds II and Ia, respectively. In the case of amic acid ester compound II, no signal assigned to the imide group was observed at 160° C., but a signal of the imide group was observed in the region of 7.4 to 7.5 ppm at temperatures of 200° C. or higher. In the case of amic acid ester compound Ia, a signal of the imide group was observed at 160° C., and it was confirmed that the imidization reaction proceeded sufficiently by heating at 160° C. for 1 hour.

 以上の検証試験から、ポリイミド系樹脂前駆体のアミド酸エステルの構造において芳香族アルコールのエステル基を導入することにより、より低温でポリイミド系樹脂が形成され得ることが示唆された。 The above verification tests suggest that polyimide resins can be formed at lower temperatures by introducing an aromatic alcohol ester group into the amic acid ester structure of a polyimide resin precursor.

 10A…感光性樹脂膜、10…ポリイミド系樹脂を含む樹脂膜、20…基材。 10A: photosensitive resin film, 10: resin film containing polyimide resin, 20: substrate.

Claims (5)

 下記式(A1):
Figure JPOXMLDOC01-appb-C000001
で表される構成単位、又は、下記式(A2):
Figure JPOXMLDOC01-appb-C000002
で表される構成単位のうち少なくとも一方を含み、
 式(A1)中、Xが4価の有機基を示し、Rが2価の有機基を示し、R及びRがそれぞれ独立に1価の有機基を示し、R又はRのうち少なくとも一方が、置換されていてもよい芳香族基であり、且つ、R又はRのうち少なくとも一方が、光重合性基を含む基であり、
 式(A2)中、Xが3価の有機基を示し、Rが2価の有機基を示し、Rが光重合性基を含む基で置換された芳香族基を示す、
ポリイミド系樹脂前駆体。
The following formula (A1):
Figure JPOXMLDOC01-appb-C000001
or a structural unit represented by the following formula (A2):
Figure JPOXMLDOC01-appb-C000002
The structural unit includes at least one of the structural units represented by
In formula (A1), X1 represents a tetravalent organic group, R1 represents a divalent organic group, R2 and R3 each independently represent a monovalent organic group, at least one of R2 and R3 is an aromatic group which may be substituted, and at least one of R2 and R3 is a group containing a photopolymerizable group;
In formula (A2), X2 represents a trivalent organic group, R1 represents a divalent organic group, and R4 represents an aromatic group substituted with a group containing a photopolymerizable group.
Polyimide resin precursor.
 請求項1に記載のポリイミド系樹脂前駆体を含む、感光性樹脂組成物。 A photosensitive resin composition comprising the polyimide resin precursor according to claim 1.  請求項1に記載のポリイミド系樹脂前駆体を含む感光性樹脂膜の一部に活性光線を照射することと、
 前記感光性樹脂膜の一部を除去することにより、パターン化された膜を形成することと、
 前記パターン化された膜を加熱することにより、イミド基を有する構成単位を含むイミド系樹脂を含む樹脂膜を形成することと、
を含む、樹脂膜を製造する方法。
irradiating a part of a photosensitive resin film containing the polyimide-based resin precursor according to claim 1 with actinic rays;
removing a portion of the photosensitive resin film to form a patterned film;
heating the patterned film to form a resin film containing an imide-based resin that includes a structural unit having an imide group;
A method for producing a resin film comprising the steps of:
 前記パターン化された膜を200℃以下に加熱することにより、前記樹脂膜が形成される、請求項3に記載の方法。 The method according to claim 3, wherein the resin film is formed by heating the patterned film to 200°C or less.  下記式(I):
Figure JPOXMLDOC01-appb-C000003
で表され、R15が水素原子又はメチル基を示し、R16がアルキル基、又はアリール基を示し、Xがメタンジイル基、エタン-1,2-ジイル基、エテン-1,2-ジイル基、又は1,2-フェニレン基を示す、アミド酸エステル化合物。
The following formula (I):
Figure JPOXMLDOC01-appb-C000003
wherein R 15 represents a hydrogen atom or a methyl group, R 16 represents an alkyl group or an aryl group, and X 3 represents a methanediyl group, an ethane-1,2-diyl group, an ethene-1,2-diyl group, or a 1,2-phenylene group.
PCT/JP2023/025333 2023-07-07 2023-07-07 Polyimide-based resin precursor, photosensitive resin composition, method for producing resin film, and amic acid ester compound Pending WO2025013140A1 (en)

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