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WO2025010615A1 - Power decoupling device - Google Patents

Power decoupling device Download PDF

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Publication number
WO2025010615A1
WO2025010615A1 PCT/CN2023/106716 CN2023106716W WO2025010615A1 WO 2025010615 A1 WO2025010615 A1 WO 2025010615A1 CN 2023106716 W CN2023106716 W CN 2023106716W WO 2025010615 A1 WO2025010615 A1 WO 2025010615A1
Authority
WO
WIPO (PCT)
Prior art keywords
sleeve
shaft
pin
actuating
decoupling device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2023/106716
Other languages
French (fr)
Chinese (zh)
Inventor
甘伟彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaeffler Technologies AG and Co KG
Original Assignee
Schaeffler Technologies AG and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaeffler Technologies AG and Co KG filed Critical Schaeffler Technologies AG and Co KG
Priority to PCT/CN2023/106716 priority Critical patent/WO2025010615A1/en
Publication of WO2025010615A1 publication Critical patent/WO2025010615A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K23/00Arrangement or mounting of control devices for vehicle transmissions, or parts thereof, not otherwise provided for
    • B60K23/08Arrangement or mounting of control devices for vehicle transmissions, or parts thereof, not otherwise provided for for changing number of driven wheels, for switching from driving one axle to driving two or more axles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D11/16Clutches in which the members have interengaging parts with clutching members movable otherwise than only axially

Definitions

  • the present invention relates to the technical field of power transmission, and in particular to a power decoupling device.
  • Four-wheel drive (4WD) vehicles include two electric drive axles, the front electric drive axle and the rear electric drive axle. Sometimes, according to the actual road conditions, the four-wheel drive (4WD) needs to be switched to two-wheel drive (2WD) to save some electric energy.
  • the decoupling device also called a disconnecting device
  • the decoupling device is usually provided with a toggle element, which toggles the sliding element on the output shaft to move axially to achieve decoupling of the output shaft from the input shaft.
  • a position sensor magnet is usually installed on the sliding element to determine the state of decoupling or coupling.
  • a larger annular magnet is usually required, which is costly and occupies a large radial space, which is not conducive to matching with the gearbox.
  • the present invention provides a power decoupling device.
  • the present invention provides a power decoupling device, comprising: a first shaft; a second shaft, wherein the outer wall of the second shaft is provided with a spiral wall; a gear ring, which is sleeved on the outside of the second shaft in a torsion-proof manner and moves axially relative to the second shaft, and is used to move with the first shaft; Shaft coupling or decoupling; and an actuator assembly, including: an actuator sleeve, fixed in the circumferential direction and rotationally connected to the gear ring; a push pin, which is penetrated and connected to the actuator sleeve to drive the actuator sleeve to move in the axial direction, and the push pin moves radially relative to the actuator sleeve to achieve abutment or separation with the spiral wall.
  • the actuator assembly further includes a drive sleeve, which abuts against the radial outer end of the push pin, and is used to drive the push pin to move radially relative to the actuator sleeve by the drive sleeve moving radially along the actuator sleeve.
  • the drive sleeve is provided with a stepped hole, which includes: a large hole, which is used to abut against the radial outer end of the push pin and push the push pin to move radially; and a small hole, which is located in the middle of the large hole, which is used to accommodate the radial outer end of the push pin, so that the push pin moves radially outward to separate from the spiral groove, and axially limits the radial outer end of the push pin.
  • the actuator assembly further includes a reset spring, and an annular retaining ring is provided at the radial outer end of the push pin. Both ends of the reset spring abut between the retaining ring and the outer wall of the actuator sleeve to push the push pin to move radially outward.
  • a first limiting member is provided at the radial inner end of the push pin, and the first limiting member is used to abut against the inner wall of the actuator sleeve to limit the push pin from radially disengaging from the actuator sleeve.
  • the outer wall of the gear ring is provided with a circumferentially extending annular groove
  • the actuator sleeve is provided with a connecting pin, the radial inner end of the connecting pin is located in the annular groove, so that the gear ring is rotatably connected to the actuator sleeve.
  • the power decoupling device also includes: a sensor magnet, which is fixed to the outer wall of the actuator sleeve; and a shell, the inner wall of the shell is provided with an axially extending sliding groove, and the radial outer side of the sensor magnet is axially movable in the sliding groove.
  • a second limiter is axially disposed on the inner wall of the shell, and the second limiter is used to abut against the end surface of the actuator sleeve close to the first axis to limit the position of the actuator sleeve moving axially toward the first axis.
  • the execution assembly further includes: an execution pin, the execution pin and the The drive sleeve is transmission-connected; the electromagnet is energized to drive the actuator pin to move radially, thereby driving the drive sleeve to move radially.
  • the actuator assembly further includes an actuator spring, which is sleeved on the outside of the second shaft and abuts against the actuator sleeve to push the actuator sleeve to move toward the first shaft.
  • the technical solution provided by the embodiment of the present invention may include the following beneficial effects: by connecting the toggle pin with the actuating sleeve, the toggle pin is allowed to be always connected to the actuating sleeve in the radial direction, and when moving in the axial direction, the actuating sleeve and the gear ring can be driven to move axially in turn, thereby realizing the decoupling of the gear ring from the first shaft.
  • the spiral wall is located on the outer wall of the second shaft, and the toggle pin can move radially relative to the actuating sleeve, so that the toggle pin is fixed in the axial position to keep the power decoupling device in a decoupled state, and the toggle pin can be separated from the spiral wall.
  • the toggle pin is prevented from continuing to rub against the spiral wall in the decoupled state, thereby extending the service life.
  • FIG2 is a schematic structural diagram of the second shaft in FIG1 ;
  • FIG3 is an exploded view of a partial structure of the execution component in FIG1 ;
  • FIG4 shows a cross-sectional view of the power decoupling device at the connection between the connecting pin of the actuator sleeve and the annular groove of the gear ring;
  • FIG5 shows a cross-sectional view of the power decoupling device, wherein the power decoupling device is in a coupled state
  • FIG6 is a partial enlarged view of the toggle pin in FIG5 ;
  • FIG7 shows a cross-sectional view of the power decoupling device, wherein the power decoupling device is in an initial state of decoupling
  • FIG. 8 shows a cross-sectional view of the power decoupling device, wherein the power decoupling device is in a final state of decoupling.
  • axial direction A and radial direction R refer to axial direction A and radial direction R of the first axis or the second axis respectively; radial outer side or radial outer end refers to the side away from the center axis O in Figures 5, 7 and 8 in radial direction R, and radial inner side or radial inner end refers to the side close to the center axis O in radial direction R.
  • transmission connection refers to the ability to transmit driving force/torque between two components, and the two components can be directly connected or through various transmission mechanisms or connection structures to achieve the above functions.
  • transmission connection refers to the ability to transmit driving force/torque between two components, and the two components can be directly connected or through various transmission mechanisms or connection structures to achieve the above functions.
  • torque-resistant connection refers to the connection between two elements in a manner that does not rotate relative to each other, which can be achieved through a press fit (i.e., an interference fit) or by forming the two components mentioned in one piece.
  • the present invention provides a power decoupling device, which is usually used on the side shaft of the auxiliary electric drive axle.
  • the power decoupling device is coupled when the electric vehicle is four-wheel drive (4WD for short), and the power decoupling device is decoupled when the electric vehicle is two-wheel drive (2WD for short).
  • the power decoupling device 100 may include a housing 10, a first shaft 20, a second shaft 30, a first bearing 40, a second bearing 50, and an oil seal 60.
  • the housing 10 includes a first housing 11 and a second housing 12 which are separately arranged.
  • the first housing 11 and the second housing 12 are detachably connected.
  • the first housing 11 and the second housing 12 form a receiving space.
  • Part of the shaft body of the first shaft 20 is located in the receiving space and is rotatably connected to the first housing 11 through the first bearing 40.
  • the second shaft 30 is located in the receiving space and is rotatably connected to the second housing 12 through the second bearing 50.
  • the oil seal 60 is arranged at the end of the second housing 12 away from the first housing 11.
  • the first shaft 20 or the second shaft 30 may be one of the input shaft and the output shaft.
  • the first shaft 20 is used as the input shaft.
  • the second shaft 30 is taken as an output shaft for illustration, and one end of the second shaft 30 away from the first shaft 20 is used for transmission connection with a wheel (not shown in the figure).
  • first shaft 20 and the second shaft 30 may be non-contact connected or contact connected.
  • first shaft 20 and the second shaft 30 are coaxial, and the first shaft 20 and the second shaft 30 are connected by a needle bearing 41 and can rotate relative to each other, so that the first shaft 20 is more stable when transmitting power to the second shaft 30.
  • the power decoupling device 100 also includes a ring gear 70 and an actuator assembly 80 .
  • a spline 31 is provided at one axial end of the outer wall of the second shaft 30 close to the first shaft 20, and the ring gear 70 is torsionally connected to the second shaft 30 through the spline 31, and can move axially relative to the second shaft 30 through the spline 31.
  • the actuator 80 is transmission-connected to the ring gear 70, and the actuator 80 drives the ring gear 70 to move axially on the second shaft 30.
  • the axial movement of the ring gear 70 realizes coupling or decoupling with the first shaft 20, further realizes power transmission or power disconnection between the second shaft 30 and the first shaft 20, and realizes the conversion between four-wheel drive and two-wheel drive.
  • the ring gear 70 and the first shaft 20 can be coupled by splines, or the ring gear 70 and the first shaft 20 can also be coupled by end face gears.
  • the ring gear 70 and the first shaft 20 are coupled by end face gears, which are strong. After the ring gear 70 and the first shaft 20 are coupled, slippage caused by broken teeth of the end face gear can be avoided, making the power transmission more stable.
  • the actuator assembly 80 may include at least an actuator sleeve 81 (not shown in FIG. 3 ), a push pin 82 , a drive sleeve 83 , and an actuator spring 84 (not shown in FIG. 3 ).
  • the executing sleeve 81 can be cylindrical and sleeved on the outside of the second shaft 30.
  • the circumferential position of the executing sleeve 81 is fixed, but it can move axially relative to the second shaft 30, that is, the executing sleeve 81 cannot rotate but can only move axially.
  • the executing sleeve 81 is rotatably connected to the ring gear 70. When the ring gear 70 rotates and the executing sleeve 81 moves axially, the executing sleeve 81 can drive the rotating ring gear 70 to move axially on the second shaft 30.
  • the outer wall of the ring gear 70 is provided with a circumferentially extending annular groove 71
  • the actuator sleeve 81 is provided with a connecting pin 811 at a position corresponding to the annular groove 71, and the radial inner end of the connecting pin 811 is located in the annular groove 71.
  • the actuator sleeve 81 does not need to rotate with the rotation of the second shaft 30 or the ring gear 70, and can also drive the ring gear 70 to move axially in the axial direction, so as to realize the rotational connection between the ring gear 70 and the actuator sleeve 81.
  • a bearing may also be provided at the radial inner end of the connecting pin 811 to ensure rolling friction between the connecting pin 811 and the annular groove 71, so as to reduce the wear between the connecting pin 811 and the gear ring 70 and extend the service life.
  • the toggle pin 82 is connected to the actuating sleeve 81.
  • the actuating sleeve 81 is provided with a radial hole 812 which is radially through, and the toggle pin 82 is located in the radial hole 812 and can move radially relative to the actuating sleeve 81 in the radial hole 812.
  • a spiral wall 32 is provided on the outer wall of the second shaft 30 (as shown in FIG. 2 ), and the push pin 82 moves radially inward relative to the actuator sleeve 81 through the radial hole 812, so that the radial inner end of the push pin 82 abuts against the spiral wall 32 of the second shaft 30.
  • the spiral wall 32 is driven to rotate by the rotation of the second shaft 30, and the spiral wall 32 interacts with the radial inner end of the push pin 82 to push the push pin 82 to move axially away from the first shaft 20, and then the push pin 82 drives the actuator sleeve 81 and the ring gear 70 to move axially away from the first shaft 20, thereby finally decoupling the ring gear 70 from the first shaft 20.
  • the push pin 82 moves radially outward through the radial hole 812, so that the radial inner end of the push pin 82 is separated from the spiral wall 32. From the above, it can be seen that the push pin 82 can move radially and axially relative to the second shaft 30.
  • the present invention arranges the spiral wall 32 on the outer wall of the second shaft 30, so that the axial movement of the toggle pin 82 of the present invention can be driven by the second shaft 30, and after the toggle pin 82 moves radially and separates from the spiral wall 32, the radial hole 812 allows the toggle pin 82 to always remain connected to the actuating sleeve 81.
  • the axial positions of the actuating sleeve 81 and the gear ring 70 also remain stationary, so that the gear ring 70 and the first shaft 20 remain in a decoupled state, and the toggle pin 82 can also be separated from the spiral wall 32, avoiding continuous wear in the decoupled state and extending the service life.
  • the drive sleeve 83 is connected to the toggle pin 82 in a radial direction, and the radial outer end of the toggle pin 82 is located radially outside the actuating sleeve 81.
  • the radial inner end of the push pin 82 abuts against the spiral wall 32 to drive the push pin 82 to move radially relative to the actuating sleeve 81 in the radial hole 812 , and to make the radial inner end of the push pin 82 abut against the spiral wall 32 .
  • the outer wall of the drive sleeve 83 is a cylindrical structure, and a stepped hole is provided inside the drive sleeve 83.
  • the opening of the stepped hole faces radially inward, and the stepped hole includes a large hole 831 and a small hole 832.
  • the small hole 832 can be located in the middle of the large hole 831, and the hole depth of the small hole 832 is greater than the hole depth of the large hole 831.
  • the push pin 82 can be driven to move radially inward relative to the actuator sleeve 81 in the radial hole 812, and the radial inner end of the push pin 82 abuts against the spiral wall 32 (as shown in Figure 7).
  • the radial outer end of the push pin 82 is located in the small hole 832, and the inner wall of the small hole 832 can limit the position of the push pin 82 in the axial direction A by fixing the radial outer end of the push pin 82, so that the axial position of the push pin 82 can be fixed without adding an additional power control device, so that the ring gear 70 and the first shaft 20 are always kept in a decoupled state, and the push pin 82 is radially separated from the spiral wall 32, which is simple to operate, wear-free and without additional energy loss.
  • the actuator assembly 80 further includes an actuator pin 85 and an electromagnet 86.
  • Most of the structure of the actuator pin 85 is located inside the electromagnet 86, and the actuator pin 85 can move radially relative to the electromagnet 86.
  • the radial inner end of the actuator pin 85 is in transmission connection with the drive sleeve 83; the electromagnet 86 is energized to drive the actuator pin 85 to move radially, so as to drive the drive sleeve 83 to move radially inward or radially outward.
  • the electromagnet 86 is used as a switch to decouple or couple the ring gear 70 with the first shaft 20, so that the control is simple and the coupling speed is fast.
  • the actuator assembly 80 also includes a reset spring 87, and the outer wall of the radial outer end of the push pin 82 is provided with an annular retaining ring 821, and the two ends of the reset spring 87 abut between the retaining ring 821 and the outer wall of the actuator sleeve 81, which is used to push the push pin 82 to move radially outward.
  • the driving sleeve 83 drives the toggle pin 82 to move radially inward through the large hole 831
  • the radial inner end of the toggle pin 82 abuts against the spiral wall 32
  • the return spring 87 is in a compressed state.
  • the return spring 87 releases the compression force to push the toggle pin 82 to move radially outward and snap into the small hole 832, and finally separate the radial inner end of the toggle pin 82 from the spiral wall 32.
  • the radial movement of the toggle pin 82 is driven by the return spring 87, which is low in cost and simple in method, and does not need to occupy too much space.
  • a first limit member 822 is provided at the radial inner end of the push pin 82, and the first limit member 822 is used to abut against the inner wall of the actuator sleeve 81 in the radial direction R.
  • the limit member 822 abuts against the actuator sleeve 81 to prevent the push pin 82 from being separated from the radial outer side of the actuator sleeve 81, and keep the push pin 82 always located in the radial hole 812 of the actuator sleeve 81, so that the push pin 82 and the actuator sleeve 81 always remain connected.
  • the first stopper 822 may be an annular baffle formed by extending axially from the radial inner end of the toggle pin 82, and the diameter of the annular baffle is greater than the diameter of the radial hole 812, thereby limiting the toggle pin 82 from being separated from the actuating sleeve 81.
  • the first stopper 822 at the radial inner end of the toggle pin 82 includes a first clamping groove 8221 and a first clamping spring 8222, the first clamping spring 8222 is located in the first clamping groove 8221, and the outer diameter of the first clamping spring 8222 is greater than the inner diameter of the radial hole 812, thereby limiting the radial movement of the toggle pin 82 and preventing it from being separated from the actuating sleeve 81.
  • the combination of the first retaining groove 8221 and the first retaining spring 8222 facilitates the assembly and installation of the push pin 82 and the actuator sleeve 81.
  • the actuator assembly 80 also includes an actuator spring 84 , wherein the actuator spring 84 is sleeved on the outside of the second shaft 30 and abuts against an end of the actuator sleeve 81 away from the ring gear 70 or the first shaft 20 to push the actuator sleeve 81 to move toward the first shaft 20 .
  • the toggle pin 82 drives the actuating sleeve 81 to move axially, the actuating spring 84 is compressed.
  • the electromagnet 86 drives the actuating pin 85 to move radially outward, and then the actuating pin 85 drives the driving sleeve 83 to move radially outward.
  • the small hole 832 of the driving sleeve 83 no longer abuts the radial outer end of the toggle pin 82, the driving sleeve 83 releases the axial restriction on the toggle pin 82.
  • the toggle pin 82 also loses the axial restriction A on the actuating sleeve 81 and the gear ring 70.
  • the actuating spring 84 releases the compression force, driving the actuating sleeve 81 to move toward the first shaft 20 , and the actuating sleeve 81 drives the gear ring 70 to move axially and couple with the first shaft 20 (as shown in FIG. 5 ).
  • a second limiter 13 is axially disposed on the inner wall of the housing 10 , and the second limiter 13 is used to abut against the end surface of the actuator sleeve 81 close to the first shaft 20 to limit the position of the actuator sleeve 81 axially moving toward the first shaft 20 .
  • the second limit member 13 may include a second slot 131 and a second retaining spring 132.
  • the second slot 131 is arranged on the inner wall of the shell 10 and is annular.
  • the second retaining spring 132 is located in the second slot 131.
  • the second slot 131 abuts against the actuator sleeve 81 to limit the axial movement of the actuator sleeve 81 toward the first shaft 20, thereby preventing the actuator sleeve 81 from excessively moving toward the first shaft 20 under the action of the actuator spring 84, resulting in excessive axial extrusion when the ring gear 70 is coupled to the first shaft 20, thereby damaging the end face gear between the ring gear 70 or the first shaft 20.
  • the power decoupling device 100 is in a coupled state.
  • the electromagnet 86 is not energized, and the actuator pin 85, the drive sleeve 83 and the push pin 82 have no radial movement tendency.
  • the radial inner end of the push pin 82 does not abut against the spiral wall 32 under the action of the reset spring 87, and the push pin 82 does not generate any axial force A on the actuator sleeve 81.
  • the actuator spring 84 applies a force to the actuator sleeve 81 and the ring gear 70 in the direction of the first shaft 20, so that the actuator sleeve 81 pushes the ring gear 70 to maintain coupling with the first shaft 20.
  • the power decoupling device 100 is in a coupled state.
  • the power decoupling device 100 is in an initial state of decoupling.
  • the actuator pin 85 drives the driving sleeve 83 to move radially, so that the large hole 831 radially drives the pushing pin 82, and the radial inner end of the pushing pin 82 abuts against the spiral wall 32.
  • the spiral wall 32 applies a force to the pushing pin 82, pushing the pushing pin 82 to move axially away from the first shaft 20, and in turn drives the actuator sleeve 81 and the ring gear 70 to move axially, thereby realizing the decoupling of the ring gear 70 from the first shaft 20.
  • the power decoupling device 100 is in an initial state of decoupling.
  • the power decoupling device 100 is in the final state of decoupling.
  • the electromagnet 86 continues to be energized, and the push pin 82 continues to move axially away from the first shaft 20 under the action of the spiral wall 32.
  • the small hole 832 of the cylinder 83 is released, the push pin 82 moves radially outward under the action of the reset spring 87 and is stuck in the small hole 832.
  • the radial inner end of the push pin 82 is separated from the spiral wall 32 of the second shaft 30, and the small hole 832 fixes the axial position of the push pin 82, and the axial positions of the executing sleeve 81 and the ring gear 70 are also fixed.
  • the power decoupling device 100 is in the final state of decoupling.
  • the power decoupling device 100 also includes a shell 10 and a sensor magnet 90, and the sensor magnet 90 is fixed to the outer wall of the actuator sleeve 81 by a fastener 91; the inner wall of the shell 10 is provided with an axially extending sliding groove, and the radial outer side of the sensor magnet 90 can be axially moved in the sliding groove, and the sliding groove and the sensor magnet 90 are used to limit the circumferential rotation of the actuator sleeve 81.
  • the sensor magnet 90 is usually a permanent magnet, and the power decoupling device 100 is usually provided with a controller (not shown in the figure).
  • the controller includes a Hall sensor.
  • the Hall sensor is aligned with the sensor magnet 90 in the radial direction R.
  • the sensor magnet 90 is fixed on the actuator sleeve 81.
  • the axial movement of the actuator sleeve 81 drives the axial movement of the sensor magnet 90, causing the magnetic flux to change in the axial direction A.
  • the Hall sensor determines the axial position of the actuator sleeve 81 by monitoring the change of the magnetic flux, thereby judging whether the power coupling device is in a coupled state or a decoupled state.
  • the actuator sleeve 81 rotates with the ring gear 70, resulting in an uncertain circumferential position of the sensor magnet 90. Therefore, it is necessary to install an annular sensor magnet 90 on the outer wall of the actuator sleeve 81 or the ring gear 70, resulting in large radial space occupation and heavy mass.
  • the actuator sleeve 81 of the present invention is fixed circumferentially and does not rotate with the rotation of the second shaft 30 and the ring gear 70. Therefore, the sensor magnet 90 in the present invention does not need to be arranged in a ring shape.
  • the sensor magnet 90 is small in size, light in weight and occupies little radial space, making the entire power decoupling device 100 more compact and easier to match with different types of user gearboxes, with high adaptability.
  • first, second, etc. are used to describe various structures, but these structures should not be limited to these terms. These terms are only used to distinguish structures of the same type from each other, and do not indicate a specific order or importance. In fact, the expressions “first”, “second”, etc. can be used interchangeably. For example, without departing from the scope of the present invention, a first structure can also be referred to as a second structure, and similarly, a second structure can also be referred to as a first structure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

A power decoupling device, comprising: a first shaft; a second shaft provided with a spiral wall on the outer wall thereof; a gear ring that is torsionally sleeved outside the second shaft, axially moves relative to the second shaft and is used for being coupled with or decoupled from the first shaft; and an execution assembly comprising an execution sleeve fixed in the circumferential direction and rotatably connected to the gear ring, and a shift pin connected to the execution sleeve in a penetrating mode so as to drive the execution sleeve to move in the axial direction, wherein the shift pin moves relative to the execution sleeve in the radial direction so as to abut against or be separated from the spiral wall. The shift pin passes through the execution sleeve to abut against the spiral wall located on the second shaft, and the shift pin moves in the axial direction, to realize decoupling of the gear ring and the first shaft. When the shift pin is fixed in the axial position, in a decoupling state of the device, the shift pin moves relative to the execution sleeve in the axial direction and is separated from the spiral wall, avoiding continued friction between the shift pin and the spiral wall, and prolonging the service life.

Description

动力解耦装置Power decoupling device 技术领域Technical Field

本发明涉及动力传递技术领域,尤其涉及一种动力解耦装置。The present invention relates to the technical field of power transmission, and in particular to a power decoupling device.

背景技术Background Art

在电动汽车中,尽可能地减少电力能源消耗是非常重要和有意义的。四轮驱动(4WD)的车辆,包括前电驱动桥和后电驱动桥两个电驱动桥。有时则根据实际路况需要将四轮驱动(4WD)切换到二轮驱动(2WD),以节省一些电力能源。In electric vehicles, it is very important and meaningful to reduce the consumption of electric energy as much as possible. Four-wheel drive (4WD) vehicles include two electric drive axles, the front electric drive axle and the rear electric drive axle. Sometimes, according to the actual road conditions, the four-wheel drive (4WD) needs to be switched to two-wheel drive (2WD) to save some electric energy.

其中一个主要的趋势是在辅助电驱动桥的侧轴上增加一个解耦装置(又称断开装置),解耦装置通常设置有拨动元件,拨动元件拨动输出轴上的滑动元件轴向移动,实现输出轴与输入轴的解耦。One of the main trends is to add a decoupling device (also called a disconnecting device) to the side shaft of the auxiliary electric drive axle. The decoupling device is usually provided with a toggle element, which toggles the sliding element on the output shaft to move axially to achieve decoupling of the output shaft from the input shaft.

然而在相关技术中,尤其是电磁铁驱动的解耦装置,输出轴与输入轴解耦后,输出轴在车轮的带动下仍然转动,由于拨动元件与滑动元件往往为直接接触的滑动摩擦,拨动元件与从动元件之间的接触面容易磨损,不利于解耦装置的长期使用。However, in the related art, especially in the electromagnet-driven decoupling device, after the output shaft is decoupled from the input shaft, the output shaft still rotates driven by the wheel. Since the toggle element and the sliding element are often in direct contact and sliding friction, the contact surface between the toggle element and the driven element is easily worn, which is not conducive to the long-term use of the decoupling device.

另外,相关技术中,通常在滑动元件上安装位置传感器磁铁,用于判断解耦或耦合的状态。然而由于滑动元件是旋转的,为了避免测量准确,通常需要一块较大的环形磁铁,成本较高且径向占用空间大,不利于与变速箱匹配。In addition, in the related art, a position sensor magnet is usually installed on the sliding element to determine the state of decoupling or coupling. However, since the sliding element is rotating, in order to avoid accurate measurement, a larger annular magnet is usually required, which is costly and occupies a large radial space, which is not conducive to matching with the gearbox.

发明内容Summary of the invention

为克服相关技术中存在的问题,本发明提供一种动力解耦装置。In order to overcome the problems existing in the related art, the present invention provides a power decoupling device.

根据本发明实施例的第一方面,本发明提供一种动力解耦装置,包括:第一轴;第二轴,所述第二轴的外壁设置有螺旋壁;齿圈,抗扭地套设在所述第二轴的外部,并相对于所述第二轴轴向移动,用于与所述第一 轴耦合或解耦;以及执行组件,包括:执行套筒,沿周向固定并与所述齿圈转动连接;拨动销,所述拨动销与所述执行套筒穿设连接,以沿轴向带动所述执行套筒移动,所述拨动销沿径向相对于所述执行套筒移动,以实现与所述螺旋壁抵接或分离。According to a first aspect of an embodiment of the present invention, the present invention provides a power decoupling device, comprising: a first shaft; a second shaft, wherein the outer wall of the second shaft is provided with a spiral wall; a gear ring, which is sleeved on the outside of the second shaft in a torsion-proof manner and moves axially relative to the second shaft, and is used to move with the first shaft; Shaft coupling or decoupling; and an actuator assembly, including: an actuator sleeve, fixed in the circumferential direction and rotationally connected to the gear ring; a push pin, which is penetrated and connected to the actuator sleeve to drive the actuator sleeve to move in the axial direction, and the push pin moves radially relative to the actuator sleeve to achieve abutment or separation with the spiral wall.

在一些实施例中,所述执行组件还包括驱动套筒,所述驱动套筒与所述拨动销的径向外端抵接,通过所述驱动套筒沿所述执行套筒的径向移动,用于驱动所述拨动销相对于所述执行套筒径向移动。In some embodiments, the actuator assembly further includes a drive sleeve, which abuts against the radial outer end of the push pin, and is used to drive the push pin to move radially relative to the actuator sleeve by the drive sleeve moving radially along the actuator sleeve.

在一些实施例中,所述驱动套筒设有阶梯孔,所述阶梯孔包括:大孔,用于与所述拨动销的径向外端抵接,并推动所述拨动销径向移动;以及小孔,位于所述大孔的中部,用于容纳所述拨动销的径向外端,使所述拨动销朝径向外侧移动以与所述螺旋槽分离,并轴向限定所述拨动销的径向外端。In some embodiments, the drive sleeve is provided with a stepped hole, which includes: a large hole, which is used to abut against the radial outer end of the push pin and push the push pin to move radially; and a small hole, which is located in the middle of the large hole, which is used to accommodate the radial outer end of the push pin, so that the push pin moves radially outward to separate from the spiral groove, and axially limits the radial outer end of the push pin.

在一些实施例中,所述执行组件还包括复位弹簧,所述拨动销的径向外端设有环形的挡环,所述复位弹簧的两端抵接在所述挡环与所述执行套筒的外壁之间,用于推动所述拨动销朝径向外侧移动。In some embodiments, the actuator assembly further includes a reset spring, and an annular retaining ring is provided at the radial outer end of the push pin. Both ends of the reset spring abut between the retaining ring and the outer wall of the actuator sleeve to push the push pin to move radially outward.

在一些实施例中,所述拨动销的径向内端设置有第一限位件,所述第一限位件用于与所述执行套筒的内壁抵接,用以限制所述拨动销径向脱离所述执行套筒。In some embodiments, a first limiting member is provided at the radial inner end of the push pin, and the first limiting member is used to abut against the inner wall of the actuator sleeve to limit the push pin from radially disengaging from the actuator sleeve.

在一些实施例中,所述齿圈的外壁设置有周向延伸的环形槽,所述执行套筒设有连接销,所述连接销的径向内端位于所述环形槽内,使所述齿圈与所述执行套筒转动连接。In some embodiments, the outer wall of the gear ring is provided with a circumferentially extending annular groove, and the actuator sleeve is provided with a connecting pin, the radial inner end of the connecting pin is located in the annular groove, so that the gear ring is rotatably connected to the actuator sleeve.

在一些实施例中,所述动力解耦装置还包括:传感器磁铁,所述传感器磁铁固定在所述执行套筒的外壁;以及壳体,所述壳体的内壁设置有轴向延伸的滑动槽,所述传感器磁铁的径向外侧轴向移动地位于所述滑动槽。In some embodiments, the power decoupling device also includes: a sensor magnet, which is fixed to the outer wall of the actuator sleeve; and a shell, the inner wall of the shell is provided with an axially extending sliding groove, and the radial outer side of the sensor magnet is axially movable in the sliding groove.

在一些实施例中,所述壳体的内壁沿轴向设置有第二限位件,所述第二限位件用于与所述执行套筒靠近所述第一轴的端面抵接,以限定所述执行套筒朝所述第一轴轴向移动的位置。In some embodiments, a second limiter is axially disposed on the inner wall of the shell, and the second limiter is used to abut against the end surface of the actuator sleeve close to the first axis to limit the position of the actuator sleeve moving axially toward the first axis.

在一些实施例中,所述执行组件还包括:执行销,所述执行销与所述 驱动套筒传动连接;电磁铁,所述电磁铁通电驱动所述执行销径向移动,以带动所述驱动套筒径向移动。In some embodiments, the execution assembly further includes: an execution pin, the execution pin and the The drive sleeve is transmission-connected; the electromagnet is energized to drive the actuator pin to move radially, thereby driving the drive sleeve to move radially.

在一些实施例中,所述执行组件还包括执行弹簧,所述执行弹簧套设在所述第二轴的外部,并与所述执行套筒抵接,用于推动所述执行套筒向所述第一轴移动。In some embodiments, the actuator assembly further includes an actuator spring, which is sleeved on the outside of the second shaft and abuts against the actuator sleeve to push the actuator sleeve to move toward the first shaft.

本发明的实施例提供的技术方案可以包括以下有益效果:通过拨动销与执行套筒穿设连接,允许拨动销在径向上始终与执行套筒连接,且在轴向上移动时可依次带动执行套筒和齿圈轴向移动,实现齿圈与第一轴的解耦。通过螺旋壁位于第二轴的外壁,且拨动销可相对于执行套筒径向移动,使得拨动销在轴向位置固定以保持动力解耦装置处于解耦的状态下,拨动销能够与螺旋壁分离。相对于相关技术而言,避免在解耦状态下,拨动销还与螺旋壁的继续摩擦,延长使用寿命。The technical solution provided by the embodiment of the present invention may include the following beneficial effects: by connecting the toggle pin with the actuating sleeve, the toggle pin is allowed to be always connected to the actuating sleeve in the radial direction, and when moving in the axial direction, the actuating sleeve and the gear ring can be driven to move axially in turn, thereby realizing the decoupling of the gear ring from the first shaft. The spiral wall is located on the outer wall of the second shaft, and the toggle pin can move radially relative to the actuating sleeve, so that the toggle pin is fixed in the axial position to keep the power decoupling device in a decoupled state, and the toggle pin can be separated from the spiral wall. Compared with the related art, the toggle pin is prevented from continuing to rub against the spiral wall in the decoupled state, thereby extending the service life.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.

图1是根据一示例性实施例示出的一种动力解耦装置的爆炸图;FIG1 is an exploded view of a power decoupling device according to an exemplary embodiment;

图2是图1中的第二轴的结构示意图;FIG2 is a schematic structural diagram of the second shaft in FIG1 ;

图3是图1中的执行组件部分结构的分解图;FIG3 is an exploded view of a partial structure of the execution component in FIG1 ;

图4示出了动力解耦装置在执行套筒的连接销与齿圈的环形槽的连接处的剖视图;FIG4 shows a cross-sectional view of the power decoupling device at the connection between the connecting pin of the actuator sleeve and the annular groove of the gear ring;

图5示出了动力解耦装置的剖视图,其中该动力解耦装置处于耦合状态;FIG5 shows a cross-sectional view of the power decoupling device, wherein the power decoupling device is in a coupled state;

图6为图5中拨动销处的局部放大图;FIG6 is a partial enlarged view of the toggle pin in FIG5 ;

图7示出了动力解耦装置的剖视图,其中该动力解耦装置处于解耦的初始状态;FIG7 shows a cross-sectional view of the power decoupling device, wherein the power decoupling device is in an initial state of decoupling;

图8示出了动力解耦装置的剖视图,其中该动力解耦装置处于解耦的最终状态。 FIG. 8 shows a cross-sectional view of the power decoupling device, wherein the power decoupling device is in a final state of decoupling.

具体实施方式DETAILED DESCRIPTION

这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Instead, they are merely examples of devices and methods consistent with some aspects of the present invention as detailed in the appended claims.

在本发明中,除非另有说明,否则轴向A、径向R分别是指第一轴或第二轴的轴向A、径向R;径向外侧或径向外端是指在径向R上远离图5、图7和图8中的中心轴线O的那侧,径向内侧或径向内端是指在径向R上接近该中心轴线O的那侧。In the present invention, unless otherwise specified, axial direction A and radial direction R refer to axial direction A and radial direction R of the first axis or the second axis respectively; radial outer side or radial outer end refers to the side away from the center axis O in Figures 5, 7 and 8 in radial direction R, and radial inner side or radial inner end refers to the side close to the center axis O in radial direction R.

另外,“传动连接”是指两个部件之间能够传递驱动力/扭矩,这两个部件可以直接连接也可以通过各种传动机构或连接结构以实现上述功能。另外,应理解,术语“抗扭连接”是指两个元件之间以不相对于彼此转动的方式连接,其可以经由压配合(即过盈配合)来实现,也可以通过将所提及的两个部件一体地形成来实现。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。In addition, "transmission connection" refers to the ability to transmit driving force/torque between two components, and the two components can be directly connected or through various transmission mechanisms or connection structures to achieve the above functions. In addition, it should be understood that the term "torsion-resistant connection" refers to the connection between two elements in a manner that does not rotate relative to each other, which can be achieved through a press fit (i.e., an interference fit) or by forming the two components mentioned in one piece. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

为解决上述技术问题,本发明提供一种动力解耦装置,动力解耦装置通常应用在辅助电驱动桥的侧轴,电动汽车四轮驱动(简称4WD)时动力解耦装置耦合,电动汽车二轮驱动(简称2WD)时动力解耦装置解耦。In order to solve the above technical problems, the present invention provides a power decoupling device, which is usually used on the side shaft of the auxiliary electric drive axle. The power decoupling device is coupled when the electric vehicle is four-wheel drive (4WD for short), and the power decoupling device is decoupled when the electric vehicle is two-wheel drive (2WD for short).

如图1所示,动力解耦装置100可以包括壳体10、第一轴20、第二轴30、第一轴承40、第二轴承50以及油封件60。其中,壳体10包括分体设置的第一壳体11和第二壳体12,第一壳体11和第二壳体12可拆卸式连接,第一壳体11和第二壳体12形成容纳空间,第一轴20的部分轴体位于容纳空间内,并通过第一轴承40与第一壳体11转动连接。第二轴30位于容纳空间内,并通过第二轴承50与第二壳体12转动连接。油封件60设置在第二壳体12远离第一壳体11的端部。As shown in FIG1 , the power decoupling device 100 may include a housing 10, a first shaft 20, a second shaft 30, a first bearing 40, a second bearing 50, and an oil seal 60. The housing 10 includes a first housing 11 and a second housing 12 which are separately arranged. The first housing 11 and the second housing 12 are detachably connected. The first housing 11 and the second housing 12 form a receiving space. Part of the shaft body of the first shaft 20 is located in the receiving space and is rotatably connected to the first housing 11 through the first bearing 40. The second shaft 30 is located in the receiving space and is rotatably connected to the second housing 12 through the second bearing 50. The oil seal 60 is arranged at the end of the second housing 12 away from the first housing 11.

第一轴20或第二轴30可以是输入轴和输出轴的两者之一,为了更方便描述本发明的动力解耦装置100,在本实施例中均以第一轴20为输入 轴、第二轴30为输出轴为例进行说明,且第二轴30远离第一轴20的一端用于与车轮(图中未示出)传动连接。The first shaft 20 or the second shaft 30 may be one of the input shaft and the output shaft. In order to more conveniently describe the power decoupling device 100 of the present invention, in this embodiment, the first shaft 20 is used as the input shaft. The second shaft 30 is taken as an output shaft for illustration, and one end of the second shaft 30 away from the first shaft 20 is used for transmission connection with a wheel (not shown in the figure).

此外,第一轴20与第二轴30之间可以为非接触连接,也可以为接触连接。在本实施例中,第一轴20和第二轴30同轴,且第一轴20和第二轴30之间通过滚针轴承41连接并实现相对转动,以便在第一轴20向第二轴30传递动力时更加稳定。In addition, the first shaft 20 and the second shaft 30 may be non-contact connected or contact connected. In this embodiment, the first shaft 20 and the second shaft 30 are coaxial, and the first shaft 20 and the second shaft 30 are connected by a needle bearing 41 and can rotate relative to each other, so that the first shaft 20 is more stable when transmitting power to the second shaft 30.

进一步地,动力解耦装置100还包括齿圈70以及执行组件80。Furthermore, the power decoupling device 100 also includes a ring gear 70 and an actuator assembly 80 .

如图2所示,第二轴30的外壁靠近第一轴20的轴向一端设置有花键31,齿圈70通过花键31与第二轴30抗扭连接,且通过花键31可相对于第二轴30轴向移动。执行组件80与齿圈70传动连接,执行组件80驱动齿圈70在第二轴30进行轴向移动。通过齿圈70轴向移动实现与第一轴20的耦合或解耦,进一步实现第二轴30与第一轴20之间的动力传递或动力断开,实现四轮驱动和二轮驱动之间的转换。As shown in FIG2 , a spline 31 is provided at one axial end of the outer wall of the second shaft 30 close to the first shaft 20, and the ring gear 70 is torsionally connected to the second shaft 30 through the spline 31, and can move axially relative to the second shaft 30 through the spline 31. The actuator 80 is transmission-connected to the ring gear 70, and the actuator 80 drives the ring gear 70 to move axially on the second shaft 30. The axial movement of the ring gear 70 realizes coupling or decoupling with the first shaft 20, further realizes power transmission or power disconnection between the second shaft 30 and the first shaft 20, and realizes the conversion between four-wheel drive and two-wheel drive.

优选地,齿圈70与第一轴20可以通过花键耦合,或齿圈70与第一轴20也可以通过端面齿轮耦合。在本实施例中,齿圈70与第一轴20通过端面齿轮耦合,端面齿轮强度大,齿圈70与第一轴20耦合后可避免因端面齿轮断齿而导致的打滑,使动力传递更加稳定。Preferably, the ring gear 70 and the first shaft 20 can be coupled by splines, or the ring gear 70 and the first shaft 20 can also be coupled by end face gears. In this embodiment, the ring gear 70 and the first shaft 20 are coupled by end face gears, which are strong. After the ring gear 70 and the first shaft 20 are coupled, slippage caused by broken teeth of the end face gear can be avoided, making the power transmission more stable.

进一步地,如图3所示,执行组件80可以至少包括执行套筒81(图3未显示)、拨动销82、驱动套筒83以及执行弹簧84(图3未显示)。Further, as shown in FIG. 3 , the actuator assembly 80 may include at least an actuator sleeve 81 (not shown in FIG. 3 ), a push pin 82 , a drive sleeve 83 , and an actuator spring 84 (not shown in FIG. 3 ).

具体地,执行套筒81可以呈筒状并套设在第二轴30的外部,执行套筒81周向位置固定,但能够相对于第二轴30轴向移动,即执行套筒81无法转动,只能轴向移动,执行套筒81与齿圈70转动连接,在齿圈70转动且执行套筒81轴向移动时,执行套筒81可带动旋转的齿圈70在第二轴30上进行轴向移动。Specifically, the executing sleeve 81 can be cylindrical and sleeved on the outside of the second shaft 30. The circumferential position of the executing sleeve 81 is fixed, but it can move axially relative to the second shaft 30, that is, the executing sleeve 81 cannot rotate but can only move axially. The executing sleeve 81 is rotatably connected to the ring gear 70. When the ring gear 70 rotates and the executing sleeve 81 moves axially, the executing sleeve 81 can drive the rotating ring gear 70 to move axially on the second shaft 30.

如图4所示,在本实施例中,齿圈70的外壁设置有周向延伸的环形槽71,执行套筒81在对应环形槽71的位置设有连接销811,连接销811的径向内端位于环形槽71内,通过连接销811与环形槽71的配合,使得执行套筒81无需随第二轴30或齿圈70的转动而转动,且还能沿轴向带动齿圈70轴向移动,以实现齿圈70与执行套筒81的转动连接。 As shown in Figure 4, in this embodiment, the outer wall of the ring gear 70 is provided with a circumferentially extending annular groove 71, and the actuator sleeve 81 is provided with a connecting pin 811 at a position corresponding to the annular groove 71, and the radial inner end of the connecting pin 811 is located in the annular groove 71. Through the cooperation between the connecting pin 811 and the annular groove 71, the actuator sleeve 81 does not need to rotate with the rotation of the second shaft 30 or the ring gear 70, and can also drive the ring gear 70 to move axially in the axial direction, so as to realize the rotational connection between the ring gear 70 and the actuator sleeve 81.

在本实施例中,连接销811与环形槽71之间为滑动摩擦,在其他一些实施例中,连接销811的径向内端也可以设置轴承,使连接销811与环形槽71之间为滚动摩擦,以减小连接销811与齿圈70之间的磨损,延长使用寿命。In this embodiment, there is sliding friction between the connecting pin 811 and the annular groove 71. In some other embodiments, a bearing may also be provided at the radial inner end of the connecting pin 811 to ensure rolling friction between the connecting pin 811 and the annular groove 71, so as to reduce the wear between the connecting pin 811 and the gear ring 70 and extend the service life.

进一步地,在径向上,拨动销82与执行套筒81穿设连接。具体地,在本实施例中,执行套筒81设置有径向贯通的径向孔812,拨动销82位于径向孔812内,并可在径向孔812内相对于执行套筒81径向移动。拨动销82轴向移动时,通过拨动销82的外壁与径向孔812的孔壁抵接,以带动执行套筒81轴向移动,实现拨动销82与执行套筒81沿轴向上的传动连接。Furthermore, in the radial direction, the toggle pin 82 is connected to the actuating sleeve 81. Specifically, in the present embodiment, the actuating sleeve 81 is provided with a radial hole 812 which is radially through, and the toggle pin 82 is located in the radial hole 812 and can move radially relative to the actuating sleeve 81 in the radial hole 812. When the toggle pin 82 moves axially, the outer wall of the toggle pin 82 abuts against the hole wall of the radial hole 812 to drive the actuating sleeve 81 to move axially, thereby realizing the transmission connection between the toggle pin 82 and the actuating sleeve 81 in the axial direction.

进一步地,第二轴30的外壁设置有螺旋壁32(如图2所示),拨动销82通过径向孔812相对于执行套筒81朝径向内侧移动,使拨动销82的径向内端与第二轴30的螺旋壁32抵接,通过第二轴30的旋转带动螺旋壁32旋转,螺旋壁32与拨动销82的径向内端相互作用,推动拨动销82朝远离第一轴20的方向轴向移动,进而拨动销82带动执行套筒81和齿圈70朝远离第一轴20的方向轴向移动,最终使齿圈70与第一轴20解耦。Furthermore, a spiral wall 32 is provided on the outer wall of the second shaft 30 (as shown in FIG. 2 ), and the push pin 82 moves radially inward relative to the actuator sleeve 81 through the radial hole 812, so that the radial inner end of the push pin 82 abuts against the spiral wall 32 of the second shaft 30. The spiral wall 32 is driven to rotate by the rotation of the second shaft 30, and the spiral wall 32 interacts with the radial inner end of the push pin 82 to push the push pin 82 to move axially away from the first shaft 20, and then the push pin 82 drives the actuator sleeve 81 and the ring gear 70 to move axially away from the first shaft 20, thereby finally decoupling the ring gear 70 from the first shaft 20.

进一步地,当齿圈70与第一轴20保持在解耦状态下时,拨动销82通过径向孔812再朝径向外侧移动,使拨动销82的径向内端与螺旋壁32分离。由以上内容可知,拨动销82相对于第二轴30既可以径向移动也能够轴向移动。Furthermore, when the gear ring 70 and the first shaft 20 remain in the decoupled state, the push pin 82 moves radially outward through the radial hole 812, so that the radial inner end of the push pin 82 is separated from the spiral wall 32. From the above, it can be seen that the push pin 82 can move radially and axially relative to the second shaft 30.

与相关技术中螺旋壁32设置在执行套筒81或齿圈70的外壁相比,本发明通过螺旋壁32设置于第二轴30的外壁,使得本发明的拨动销82的轴向移动可以由第二轴30驱动,且拨动销82径向移动与螺旋壁32分离后,径向孔812允许拨动销82与执行套筒81始终保持连接。若拨动销82的轴向位置不再变动,则使执行套筒81和齿圈70的轴向位置也保持不动,从而使齿圈70与第一轴20保持在解耦状态下,还能使拨动销82与螺旋壁32的分离,避免在解耦状态下的持续磨损,延长使用寿命。Compared with the related art in which the spiral wall 32 is arranged on the outer wall of the actuating sleeve 81 or the gear ring 70, the present invention arranges the spiral wall 32 on the outer wall of the second shaft 30, so that the axial movement of the toggle pin 82 of the present invention can be driven by the second shaft 30, and after the toggle pin 82 moves radially and separates from the spiral wall 32, the radial hole 812 allows the toggle pin 82 to always remain connected to the actuating sleeve 81. If the axial position of the toggle pin 82 no longer changes, the axial positions of the actuating sleeve 81 and the gear ring 70 also remain stationary, so that the gear ring 70 and the first shaft 20 remain in a decoupled state, and the toggle pin 82 can also be separated from the spiral wall 32, avoiding continuous wear in the decoupled state and extending the service life.

进一步地,驱动套筒83与拨动销82在径向上传动连接,拨动销82的径向外端位于执行套筒81的径向外侧。驱动套筒83与拨动销82的径向外 端抵接,以驱动拨动销82在径向孔812内相对于执行套筒81径向移动,并使拨动销82的径向内端与螺旋壁32抵接。Furthermore, the drive sleeve 83 is connected to the toggle pin 82 in a radial direction, and the radial outer end of the toggle pin 82 is located radially outside the actuating sleeve 81. The radial inner end of the push pin 82 abuts against the spiral wall 32 to drive the push pin 82 to move radially relative to the actuating sleeve 81 in the radial hole 812 , and to make the radial inner end of the push pin 82 abut against the spiral wall 32 .

进一步地,如图6所示,驱动套筒83的外壁呈筒状结构,驱动套筒83的内部设有阶梯孔,阶梯孔的开口朝向径向内侧,阶梯孔包括大孔831和小孔832,小孔832可以位于大孔831的中部,且小孔832的孔深大于大孔831的孔深。Further, as shown in Figure 6, the outer wall of the drive sleeve 83 is a cylindrical structure, and a stepped hole is provided inside the drive sleeve 83. The opening of the stepped hole faces radially inward, and the stepped hole includes a large hole 831 and a small hole 832. The small hole 832 can be located in the middle of the large hole 831, and the hole depth of the small hole 832 is greater than the hole depth of the large hole 831.

当驱动套筒83的大孔831与拨动销82的径向外端抵接时,可驱动拨动销82在径向孔812内相对于执行套筒81朝径向内侧移动,且使拨动销82的径向内端与螺旋壁32抵接(如图7所示)。When the large hole 831 of the drive sleeve 83 abuts against the radial outer end of the push pin 82, the push pin 82 can be driven to move radially inward relative to the actuator sleeve 81 in the radial hole 812, and the radial inner end of the push pin 82 abuts against the spiral wall 32 (as shown in Figure 7).

当拨动销82在螺旋壁32的作用下朝远离第一轴20的方向轴向移动时,拨动销82的径向外端将离开大孔831并进入小孔832内,小孔832的孔深大于大孔831的孔深,使得拨动销82在径向孔812内相对于执行套筒81朝径向外侧移动,此时,拨动销82的径向内端则与螺旋壁32分离(如图8所示)。When the push pin 82 moves axially in a direction away from the first axis 20 under the action of the spiral wall 32, the radial outer end of the push pin 82 will leave the large hole 831 and enter the small hole 832. The depth of the small hole 832 is greater than the depth of the large hole 831, so that the push pin 82 moves radially outward relative to the actuator sleeve 81 in the radial hole 812. At this time, the radial inner end of the push pin 82 is separated from the spiral wall 32 (as shown in Figure 8).

此外,拨动销82的径向外端位于小孔832内,小孔832的内壁可以通过固定拨动销82的径向外端以限定拨动销82在轴向A上的位置,从而在无需额外增加动力控制装置的情况下,就可以实现拨动销82在轴向位置的固定,使齿圈70与第一轴20始终保持解耦的状态,且使拨动销82与螺旋壁32的径向分离,操作简单,无磨损且无额外能量损失。In addition, the radial outer end of the push pin 82 is located in the small hole 832, and the inner wall of the small hole 832 can limit the position of the push pin 82 in the axial direction A by fixing the radial outer end of the push pin 82, so that the axial position of the push pin 82 can be fixed without adding an additional power control device, so that the ring gear 70 and the first shaft 20 are always kept in a decoupled state, and the push pin 82 is radially separated from the spiral wall 32, which is simple to operate, wear-free and without additional energy loss.

在一些实施例中,如图3所示,执行组件80还包括执行销85和电磁铁86,执行销85的大部分结构位于电磁铁86的内部,且执行销85可相对于电磁铁86径向移动。执行销85的径向内端与驱动套筒83传动连接;电磁铁86通电驱动执行销85径向移动,以带动驱动套筒83朝径向内侧或径向外侧移动。通过电磁铁86作为齿圈70与第一轴20解耦或耦合的开关,控制简单且结合速度快。In some embodiments, as shown in FIG3 , the actuator assembly 80 further includes an actuator pin 85 and an electromagnet 86. Most of the structure of the actuator pin 85 is located inside the electromagnet 86, and the actuator pin 85 can move radially relative to the electromagnet 86. The radial inner end of the actuator pin 85 is in transmission connection with the drive sleeve 83; the electromagnet 86 is energized to drive the actuator pin 85 to move radially, so as to drive the drive sleeve 83 to move radially inward or radially outward. The electromagnet 86 is used as a switch to decouple or couple the ring gear 70 with the first shaft 20, so that the control is simple and the coupling speed is fast.

在一些实施例中,如图6所示,执行组件80还包括复位弹簧87,拨动销82的径向外端的外壁设置有环形的挡环821,复位弹簧87的两端抵接在挡环821与执行套筒81的外壁之间,用于推动拨动销82朝径向外侧移动。 In some embodiments, as shown in Figure 6, the actuator assembly 80 also includes a reset spring 87, and the outer wall of the radial outer end of the push pin 82 is provided with an annular retaining ring 821, and the two ends of the reset spring 87 abut between the retaining ring 821 and the outer wall of the actuator sleeve 81, which is used to push the push pin 82 to move radially outward.

具体地,在驱动套筒83通过大孔831驱动拨动销82朝径向内侧径向移动时,拨动销82的径向内端与螺旋壁32抵接,此时复位弹簧87处于压缩状态,在拨动销82轴向移动至与小孔832对齐时,复位弹簧87释放压缩力,以推动拨动销82朝径向外侧移动卡入小孔832内,最终使拨动销82的径向内端与螺旋壁32分离。通过复位弹簧87驱动拨动销82的径向移动,成本低且方法简单,也无需占用过多的空间。Specifically, when the driving sleeve 83 drives the toggle pin 82 to move radially inward through the large hole 831, the radial inner end of the toggle pin 82 abuts against the spiral wall 32, and the return spring 87 is in a compressed state. When the toggle pin 82 moves axially to align with the small hole 832, the return spring 87 releases the compression force to push the toggle pin 82 to move radially outward and snap into the small hole 832, and finally separate the radial inner end of the toggle pin 82 from the spiral wall 32. The radial movement of the toggle pin 82 is driven by the return spring 87, which is low in cost and simple in method, and does not need to occupy too much space.

在一些实施例中,拨动销82的径向内端设置有第一限位件822,第一限位件822用于在径向R上与执行套筒81的内壁抵接,在复位弹簧87驱动拨动销82朝径向外侧移动时,通过限位件822与执行套筒81抵接,避免拨动销82从执行套筒81的径向外侧与执行套筒81脱离,保持拨动销82始终位于执行套筒81的径向孔812内,使拨动销82与执行套筒81始终保持连接。In some embodiments, a first limit member 822 is provided at the radial inner end of the push pin 82, and the first limit member 822 is used to abut against the inner wall of the actuator sleeve 81 in the radial direction R. When the reset spring 87 drives the push pin 82 to move radially outward, the limit member 822 abuts against the actuator sleeve 81 to prevent the push pin 82 from being separated from the radial outer side of the actuator sleeve 81, and keep the push pin 82 always located in the radial hole 812 of the actuator sleeve 81, so that the push pin 82 and the actuator sleeve 81 always remain connected.

其中,第一限位件822可以是拨动销82径向内端沿轴向延伸形成的环状挡板,环状挡板的直径大于径向孔812的直径,从而限制拨动销82脱离执行套筒81。在本实施例中,拨动销82的径向内端的第一限位件822包括第一卡槽8221和第一卡簧8222,第一卡簧8222位于第一卡槽8221内,第一卡簧8222的外径大于径向孔812的内径,从而限制拨动销82的径向移动,避免脱离执行套筒81。The first stopper 822 may be an annular baffle formed by extending axially from the radial inner end of the toggle pin 82, and the diameter of the annular baffle is greater than the diameter of the radial hole 812, thereby limiting the toggle pin 82 from being separated from the actuating sleeve 81. In this embodiment, the first stopper 822 at the radial inner end of the toggle pin 82 includes a first clamping groove 8221 and a first clamping spring 8222, the first clamping spring 8222 is located in the first clamping groove 8221, and the outer diameter of the first clamping spring 8222 is greater than the inner diameter of the radial hole 812, thereby limiting the radial movement of the toggle pin 82 and preventing it from being separated from the actuating sleeve 81.

安装时,先将拨动销82从径向孔812的径向外侧插入并由径向内侧穿出后,再将第一卡簧8222卡在第一卡槽8221内,通过第一卡槽8221和第一卡簧8222的组合,便于拨动销82与执行套筒81的组装和安装。During installation, first insert the push pin 82 from the radial outer side of the radial hole 812 and pass it out from the radial inner side, then clamp the first retaining spring 8222 in the first retaining groove 8221. The combination of the first retaining groove 8221 and the first retaining spring 8222 facilitates the assembly and installation of the push pin 82 and the actuator sleeve 81.

在一些实施例中,执行组件80还包括执行弹簧84,其中,执行弹簧84套设在第二轴30的外部,并与执行套筒81远离齿圈70或第一轴20的一端抵接,用于推动执行套筒81向第一轴20移动。In some embodiments, the actuator assembly 80 also includes an actuator spring 84 , wherein the actuator spring 84 is sleeved on the outside of the second shaft 30 and abuts against an end of the actuator sleeve 81 away from the ring gear 70 or the first shaft 20 to push the actuator sleeve 81 to move toward the first shaft 20 .

具体地,在拨动销82带动执行套筒81轴向移动时,执行弹簧84受压压缩,在电磁铁86断电后,电磁铁86带动执行销85朝径向外侧移动,进而执行销85带动驱动套筒83朝径向外侧移动,待驱动套筒83的小孔832与拨动销82的径向外端不再抵接时,驱动套筒83解除对拨动销82的轴向限定,此时,拨动销82也对执行套筒81和齿圈70失去了轴向A上的限 制力,则执行弹簧84释放压缩力,驱动执行套筒81朝第一轴20的方向移动,执行套筒81带动齿圈70轴向移动与第一轴20耦合(如图5所示)。Specifically, when the toggle pin 82 drives the actuating sleeve 81 to move axially, the actuating spring 84 is compressed. After the electromagnet 86 is powered off, the electromagnet 86 drives the actuating pin 85 to move radially outward, and then the actuating pin 85 drives the driving sleeve 83 to move radially outward. When the small hole 832 of the driving sleeve 83 no longer abuts the radial outer end of the toggle pin 82, the driving sleeve 83 releases the axial restriction on the toggle pin 82. At this time, the toggle pin 82 also loses the axial restriction A on the actuating sleeve 81 and the gear ring 70. When the braking force is applied, the actuating spring 84 releases the compression force, driving the actuating sleeve 81 to move toward the first shaft 20 , and the actuating sleeve 81 drives the gear ring 70 to move axially and couple with the first shaft 20 (as shown in FIG. 5 ).

在一些实施例中,壳体10的内壁沿轴向设置有第二限位件13,第二限位件13用于与执行套筒81靠近第一轴20的端面抵接,以限定执行套筒81朝第一轴20轴向移动的位置。In some embodiments, a second limiter 13 is axially disposed on the inner wall of the housing 10 , and the second limiter 13 is used to abut against the end surface of the actuator sleeve 81 close to the first shaft 20 to limit the position of the actuator sleeve 81 axially moving toward the first shaft 20 .

如图6所示,第二限位件13可以包括第二卡槽131和第二卡簧132,第二卡槽131设置于壳体10的内壁且呈环形,第二卡簧132位于第二卡槽131内,第二卡槽131与执行套筒81抵接用于限制执行套筒81朝第一轴20轴向移动的位置,避免执行套筒81在执行弹簧84的作用下过度朝第一轴20的方向移动,导致齿圈70与第一轴20耦合时的过度轴向挤压,损害齿圈70或第一轴20之间的端面齿轮。As shown in Figure 6, the second limit member 13 may include a second slot 131 and a second retaining spring 132. The second slot 131 is arranged on the inner wall of the shell 10 and is annular. The second retaining spring 132 is located in the second slot 131. The second slot 131 abuts against the actuator sleeve 81 to limit the axial movement of the actuator sleeve 81 toward the first shaft 20, thereby preventing the actuator sleeve 81 from excessively moving toward the first shaft 20 under the action of the actuator spring 84, resulting in excessive axial extrusion when the ring gear 70 is coupled to the first shaft 20, thereby damaging the end face gear between the ring gear 70 or the first shaft 20.

下面,将详细描述整个动力解耦装置100的解耦过程。Next, the decoupling process of the entire power decoupling device 100 will be described in detail.

如图5所示,为动力解耦装置100处于耦合状态。As shown in FIG. 5 , the power decoupling device 100 is in a coupled state.

电磁铁86不通电,执行销85、驱动套筒83以及拨动销82无径向运动趋势,拨动销82的径向内端在复位弹簧87的作用下不与螺旋壁32抵接,拨动销82对执行套筒81也不产生任何轴向A上的作用力,执行弹簧84则给予执行套筒81和齿圈70朝第一轴20方向的作用力,使执行套筒81推动齿圈70与第一轴20保持耦合,此时,动力解耦装置100处于耦合状态。The electromagnet 86 is not energized, and the actuator pin 85, the drive sleeve 83 and the push pin 82 have no radial movement tendency. The radial inner end of the push pin 82 does not abut against the spiral wall 32 under the action of the reset spring 87, and the push pin 82 does not generate any axial force A on the actuator sleeve 81. The actuator spring 84 applies a force to the actuator sleeve 81 and the ring gear 70 in the direction of the first shaft 20, so that the actuator sleeve 81 pushes the ring gear 70 to maintain coupling with the first shaft 20. At this time, the power decoupling device 100 is in a coupled state.

如图7所示,动力解耦装置100处于解耦的初始状态。As shown in FIG. 7 , the power decoupling device 100 is in an initial state of decoupling.

电磁铁86通电,执行销85带动驱动套筒83径向移动,使得大孔831径向驱动拨动销82,拨动销82的径向内端与螺旋壁32抵接,通过第二轴30的旋转,螺旋壁32向拨动销82施加作用力,推动拨动销82朝远离第一轴20的方向进行轴向移动,并依次带动执行套筒81和齿圈70轴向移动,实现齿圈70与第一轴20的解耦,此时,动力解耦装置100处于解耦的初始状态。When the electromagnet 86 is energized, the actuator pin 85 drives the driving sleeve 83 to move radially, so that the large hole 831 radially drives the pushing pin 82, and the radial inner end of the pushing pin 82 abuts against the spiral wall 32. Through the rotation of the second shaft 30, the spiral wall 32 applies a force to the pushing pin 82, pushing the pushing pin 82 to move axially away from the first shaft 20, and in turn drives the actuator sleeve 81 and the ring gear 70 to move axially, thereby realizing the decoupling of the ring gear 70 from the first shaft 20. At this time, the power decoupling device 100 is in an initial state of decoupling.

如图8所示,动力解耦装置100处于解耦的最终状态。As shown in FIG. 8 , the power decoupling device 100 is in the final state of decoupling.

电磁铁86继续保持通电,拨动销82在螺旋壁32的作用下,继续朝远离第一轴20的方向轴向移动,在拨动销82的径向外端完全落入到驱动套 筒83的小孔832时,拨动销82在复位弹簧87的作用下朝径向外侧移动,并卡入小孔832内,此时,拨动销82的径向内端与第二轴30的螺旋壁32分离,且小孔832使拨动销82的轴向位置固定,执行套筒81和齿圈70的轴向位置也固定,此时,动力解耦装置100处于解耦的最终状态。The electromagnet 86 continues to be energized, and the push pin 82 continues to move axially away from the first shaft 20 under the action of the spiral wall 32. When the small hole 832 of the cylinder 83 is released, the push pin 82 moves radially outward under the action of the reset spring 87 and is stuck in the small hole 832. At this time, the radial inner end of the push pin 82 is separated from the spiral wall 32 of the second shaft 30, and the small hole 832 fixes the axial position of the push pin 82, and the axial positions of the executing sleeve 81 and the ring gear 70 are also fixed. At this time, the power decoupling device 100 is in the final state of decoupling.

在一些实施例中,如图1所示,动力解耦装置100还包括壳体10和传感器磁铁90,传感器磁铁90通过紧固件91固定在执行套筒81的外壁;壳体10的内壁设置有轴向延伸的滑动槽,传感器磁铁90的径向外侧可轴向移动地位于滑动槽,滑动槽与传感器磁铁90用于限制执行套筒81的周向转动。In some embodiments, as shown in Figure 1, the power decoupling device 100 also includes a shell 10 and a sensor magnet 90, and the sensor magnet 90 is fixed to the outer wall of the actuator sleeve 81 by a fastener 91; the inner wall of the shell 10 is provided with an axially extending sliding groove, and the radial outer side of the sensor magnet 90 can be axially moved in the sliding groove, and the sliding groove and the sensor magnet 90 are used to limit the circumferential rotation of the actuator sleeve 81.

传感器磁铁90通常为永磁铁,动力解耦装置100通常会设置控制器(图中未显示),控制器包括霍尔传感器,霍尔传感器与传感器磁铁90在径向R上对齐,传感器磁铁90固定在执行套筒81上,执行套筒81轴向移动带动传感器磁铁90轴向移动,引起磁通量在轴向A上的变化,霍尔传感器通过监测磁通量的变化,确定执行套筒81的轴向位置,以此判断动力耦合装置处于耦合状态还是解耦状态。The sensor magnet 90 is usually a permanent magnet, and the power decoupling device 100 is usually provided with a controller (not shown in the figure). The controller includes a Hall sensor. The Hall sensor is aligned with the sensor magnet 90 in the radial direction R. The sensor magnet 90 is fixed on the actuator sleeve 81. The axial movement of the actuator sleeve 81 drives the axial movement of the sensor magnet 90, causing the magnetic flux to change in the axial direction A. The Hall sensor determines the axial position of the actuator sleeve 81 by monitoring the change of the magnetic flux, thereby judging whether the power coupling device is in a coupled state or a decoupled state.

相关技术中,执行套筒81随齿圈70一起转动,导致传感器磁铁90的周向位置不确定,因此需要在执行套筒81或齿圈70的外壁安装环状的传感器磁铁90,导致径向空间占用大且质量重。In the related art, the actuator sleeve 81 rotates with the ring gear 70, resulting in an uncertain circumferential position of the sensor magnet 90. Therefore, it is necessary to install an annular sensor magnet 90 on the outer wall of the actuator sleeve 81 or the ring gear 70, resulting in large radial space occupation and heavy mass.

相对于相关技术而言,本发明的执行套筒81周向固定,不随第二轴30与齿圈70的转动而转动,因此,本发明中的传感器磁铁90无需设置成环状,传感器磁铁90体积小、重量轻且占用径向空间小,使整个动力解耦装置100结构更加紧凑,更容易与用户不同类型的变速箱进行匹配,适配性高。Compared with the related art, the actuator sleeve 81 of the present invention is fixed circumferentially and does not rotate with the rotation of the second shaft 30 and the ring gear 70. Therefore, the sensor magnet 90 in the present invention does not need to be arranged in a ring shape. The sensor magnet 90 is small in size, light in weight and occupies little radial space, making the entire power decoupling device 100 more compact and easier to match with different types of user gearboxes, with high adaptability.

进一步可以理解的是,术语“第一”、“第二”等用于描述各种结构,但这些结构不应限于这些术语。这些术语仅用来将同一类型的结构彼此区分开,并不表示特定的顺序或者重要程度。实际上,“第一”、“第二”等表述完全可以互换使用。例如,在不脱离本发明范围的情况下,第一结构也可以被称为第二结构,类似地,第二结构也可以被称为第一结构。 It is further understood that the terms "first", "second", etc. are used to describe various structures, but these structures should not be limited to these terms. These terms are only used to distinguish structures of the same type from each other, and do not indicate a specific order or importance. In fact, the expressions "first", "second", etc. can be used interchangeably. For example, without departing from the scope of the present invention, a first structure can also be referred to as a second structure, and similarly, a second structure can also be referred to as a first structure.

本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由下面的权利范围指出。Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary techniques in the art that are not disclosed by the present invention. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present invention are indicated by the following scope of rights.

应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利范围来限制。 It should be understood that the present invention is not limited to the precise structures described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the scope of the appended claims.

Claims (10)

一种动力解耦装置(100),包括:A power decoupling device (100), comprising: 第一轴(20);First axis (20); 第二轴(30),所述第二轴(30)的外壁设置有螺旋壁(32);A second shaft (30), wherein the outer wall of the second shaft (30) is provided with a spiral wall (32); 齿圈(70),抗扭地套设在所述第二轴(30)的外部,并相对于所述第二轴(30)轴向移动,用于与所述第一轴(20)耦合或解耦;以及a gear ring (70) which is sleeved on the outside of the second shaft (30) in a rotationally-resistant manner and moves axially relative to the second shaft (30) and is used for coupling or decoupling with the first shaft (20); and 执行组件(80),包括:The execution component (80) includes: 执行套筒(81),沿周向固定并与所述齿圈(70)转动连接;An execution sleeve (81) is fixed in the circumferential direction and is rotationally connected to the gear ring (70); 拨动销(82),所述拨动销(82)与所述执行套筒(81)穿设连接,以沿轴向带动所述执行套筒(81)移动,所述拨动销(82)沿径向相对于所述执行套筒(81)移动,以实现与所述螺旋壁(32)抵接或分离。A toggle pin (82) is connected to the actuating sleeve (81) to drive the actuating sleeve (81) to move in the axial direction. The toggle pin (82) moves relative to the actuating sleeve (81) in the radial direction to achieve contact with or separation from the spiral wall (32). 根据权利要求1所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 1, characterized in that: 所述执行组件(80)还包括驱动套筒(83),所述驱动套筒(83)与所述拨动销(82)的径向外端抵接,通过所述驱动套筒(83)沿所述执行套筒(81)的径向移动,用于驱动所述拨动销(82)相对于所述执行套筒(81)径向移动。The actuator assembly (80) further comprises a drive sleeve (83), wherein the drive sleeve (83) abuts against the radial outer end of the push pin (82), and is used to drive the push pin (82) to move radially relative to the actuator sleeve (81) through the drive sleeve (83) moving radially along the actuator sleeve (81). 根据权利要求2所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 2, characterized in that: 所述驱动套筒(83)设有阶梯孔,所述阶梯孔包括:The driving sleeve (83) is provided with a stepped hole, and the stepped hole comprises: 大孔(831),用于与所述拨动销(82)的径向外端抵接,并推动所述拨动销(82)径向移动;以及The large hole (831) is used to abut against the radial outer end of the push pin (82) and push the push pin (82) to move radially; and 小孔(832),位于所述大孔(831)的中部,用于容纳所述拨动销(82)的径向外端,使所述拨动销(82)朝径向外侧移动以与所述螺旋槽分离,并轴向限定所述拨动销(82)的径向外端。The small hole (832) is located in the middle of the large hole (831) and is used to accommodate the radial outer end of the push pin (82), so that the push pin (82) moves radially outward to separate from the spiral groove, and axially limits the radial outer end of the push pin (82). 根据权利要求1所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 1, characterized in that: 所述执行组件(80)还包括复位弹簧(87),所述拨动销(82)的径向外端设有环形的挡环(821),所述复位弹簧(87)的两端抵接在所述挡环(821)与所述执行套筒(81)的外壁之间,用于推动所述拨动销(82)朝径向外侧移动。 The actuator assembly (80) further comprises a return spring (87), and an annular retaining ring (821) is provided at the radial outer end of the push pin (82), and both ends of the return spring (87) abut between the retaining ring (821) and the outer wall of the actuator sleeve (81) to push the push pin (82) to move radially outward. 根据权利要求4所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 4, characterized in that: 所述拨动销(82)的径向内端设置有第一限位件(822),所述第一限位件(822)用于与所述执行套筒(81)的内壁抵接,用以限制所述拨动销(82)径向脱离所述执行套筒(81)。A first limiting member (822) is provided at the radial inner end of the push pin (82), and the first limiting member (822) is used to abut against the inner wall of the actuating sleeve (81) to limit the push pin (82) from radially disengaging from the actuating sleeve (81). 根据权利要求1所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 1, characterized in that: 所述齿圈(70)的外壁设置有周向延伸的环形槽(71),所述执行套筒(81)设有连接销(811),所述连接销(811)的径向内端位于所述环形槽(71)内,使所述齿圈(70)与所述执行套筒(81)转动连接。The outer wall of the gear ring (70) is provided with a circumferentially extending annular groove (71), and the actuating sleeve (81) is provided with a connecting pin (811), the radial inner end of the connecting pin (811) is located in the annular groove (71), so that the gear ring (70) and the actuating sleeve (81) are rotatably connected. 根据权利要求1所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 1, characterized in that: 所述动力解耦装置(100)还包括:The power decoupling device (100) further comprises: 传感器磁铁(90),所述传感器磁铁(90)固定在所述执行套筒(81)的外壁;以及a sensor magnet (90), wherein the sensor magnet (90) is fixed to the outer wall of the actuator sleeve (81); and 壳体(10),所述壳体(10)的内壁设置有轴向延伸的滑动槽,所述传感器磁铁(90)的径向外侧轴向移动地位于所述滑动槽。A housing (10), wherein the inner wall of the housing (10) is provided with an axially extending sliding groove, and the radial outer side of the sensor magnet (90) is axially movable in the sliding groove. 根据权利要求7所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 7, characterized in that: 所述壳体(10)的内壁沿轴向设置有第二限位件(13),所述第二限位件(13)用于与所述执行套筒(81)靠近所述第一轴(20)的端面抵接,以限定所述执行套筒(81)朝所述第一轴(20)轴向移动的位置。A second limiting member (13) is axially arranged on the inner wall of the housing (10), and the second limiting member (13) is used to abut against the end surface of the actuator sleeve (81) close to the first shaft (20) to limit the position of the actuator sleeve (81) moving axially toward the first shaft (20). 根据权利要求1所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 1, characterized in that: 所述执行组件(80)还包括:The execution component (80) further includes: 执行销(85),所述执行销(85)与所述驱动套筒(83)传动连接;an actuating pin (85), the actuating pin (85) being drivingly connected to the driving sleeve (83); 电磁铁(86),所述电磁铁(86)通电驱动所述执行销(85)径向移动,以带动所述驱动套筒(83)径向移动。An electromagnet (86) is energized to drive the actuating pin (85) to move radially, thereby driving the driving sleeve (83) to move radially. 根据权利要求1所述的动力解耦装置(100),其特征在于,The power decoupling device (100) according to claim 1, characterized in that: 所述执行组件(80)还包括执行弹簧(84),所述执行弹簧(84)套设在所述第二轴(30)的外部,并与所述执行套筒(81)抵接,用于推动所述执行套筒(81)向所述第一轴(20)移动。 The actuating assembly (80) further comprises an actuating spring (84), wherein the actuating spring (84) is sleeved on the outside of the second shaft (30) and abuts against the actuating sleeve (81) to push the actuating sleeve (81) to move toward the first shaft (20).
PCT/CN2023/106716 2023-07-11 2023-07-11 Power decoupling device Pending WO2025010615A1 (en)

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KR101562479B1 (en) * 2014-10-31 2015-10-21 현대위아 주식회사 Disconnecting device for 4 wheel driving vehicle
CN207514102U (en) * 2017-09-22 2018-06-19 上海范氏自动化控制设备有限公司 A kind of transmission shaft cuts off transmission mechanism
CN208311298U (en) * 2018-05-23 2019-01-01 泉州市力普机械科技有限公司 Clutch of spindle nose assembly

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020137589A1 (en) * 2001-03-26 2002-09-26 Koji Banno Differential device for 4WD-vehicles
US20020153220A1 (en) * 2001-04-20 2002-10-24 Dana Corporation Clutch collar
CN2799310Y (en) * 2005-05-26 2006-07-26 廖多秀 Automatic safety dual-control sliding economizer of automobile
CN103228477A (en) * 2010-09-27 2013-07-31 麦格纳动力系美国有限公司 High efficiency transfer case
KR101562479B1 (en) * 2014-10-31 2015-10-21 현대위아 주식회사 Disconnecting device for 4 wheel driving vehicle
CN207514102U (en) * 2017-09-22 2018-06-19 上海范氏自动化控制设备有限公司 A kind of transmission shaft cuts off transmission mechanism
CN208311298U (en) * 2018-05-23 2019-01-01 泉州市力普机械科技有限公司 Clutch of spindle nose assembly

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