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WO2025009605A1 - Method for producing calcium carbonate particles - Google Patents

Method for producing calcium carbonate particles Download PDF

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Publication number
WO2025009605A1
WO2025009605A1 PCT/JP2024/024365 JP2024024365W WO2025009605A1 WO 2025009605 A1 WO2025009605 A1 WO 2025009605A1 JP 2024024365 W JP2024024365 W JP 2024024365W WO 2025009605 A1 WO2025009605 A1 WO 2025009605A1
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Prior art keywords
calcium carbonate
carbonate particles
acid
filter medium
suspension
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French (fr)
Japanese (ja)
Inventor
穣 宗宮
圭典 隠田
耕己 池田
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/30Incineration ashes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/45Concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/55Slag

Definitions

  • the technology disclosed herein relates to a method for producing calcium carbonate particles.
  • high-whiteness (high-purity) calcium carbonate using Ca-containing solid waste as a raw material is carried out through a multi-stage process.
  • high-purity high-purity calcium carbonate
  • a process for separating the impurities by acid extraction or the like is required.
  • the technology disclosed herein has been made in consideration of the above circumstances, and the objective of the technology disclosed herein is to provide a technology relating to a method for producing calcium carbonate particles that can continuously produce calcium carbonate particles with high whiteness (high purity) in a small number of steps, and to solve the above-mentioned problem.
  • a method for producing calcium carbonate particles using a reaction vessel equipped with a filter material compatible with cross-flow filtration and capable of circulating a suspension, in which a suspension containing Ca-containing waste and a carbonate ion-containing compound is circulated through the filter material.
  • ⁇ 2> The method for producing calcium carbonate particles according to ⁇ 1>, wherein the filter medium is cylindrical, the suspension is introduced into an inlet at an end in a longitudinal direction of the filter medium, and calcium carbonate particles are separated from a side surface of the filter medium together with a filtrate.
  • the filter medium is one or more selected from the group consisting of a ceramic filter, a spiral membrane module, and a hollow fiber membrane module.
  • ⁇ 4> The method for producing calcium carbonate particles according to any one of ⁇ 1> to ⁇ 3>, wherein the suspension contains an organic acid.
  • ⁇ 5> The method for producing calcium carbonate particles according to ⁇ 4>, wherein the organic acid has at least one selected from the group consisting of organic acids having a carboxy group and an organic acid having a sulfo group.
  • ⁇ 6> The method for producing calcium carbonate particles according to ⁇ 4> or ⁇ 5>, wherein the organic acid is at least one selected from the group consisting of citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid.
  • ⁇ 7> The method for producing calcium carbonate particles according to any one of ⁇ 1> to ⁇ 6>, wherein the Ca-containing waste is Ca-containing solid waste.
  • ⁇ 8> The method for producing calcium carbonate particles according to ⁇ 7>, wherein the Ca-containing solid waste contains carbide slag.
  • the technology disclosed herein provides a technology related to a method for producing calcium carbonate particles that can continuously produce calcium carbonate particles with high whiteness (high purity) in a small number of steps.
  • FIG. 2 is a schematic diagram of a reaction vessel that can be used in the method for producing calcium carbonate particles according to the present disclosure.
  • the method for producing calcium carbonate particles according to the present disclosure includes a production step of using a reaction vessel equipped with a filter medium compatible with cross-flow filtration and capable of circulating a suspension, and circulating a suspension containing a Ca-containing waste material and a carbonate ion-containing compound through the filter medium.
  • a suspension containing a Ca-containing waste and a carbonate ion-containing compound is circulated through a filter medium, whereby calcium carbonate particles can be separated together with the filtrate.
  • the filtrate that has passed through the filter medium is a dispersion in which the coarse particles in the suspension have been removed and the calcium carbonate particles are dispersed.
  • the suspension includes the Ca-containing waste and the carbonate ion-containing compound and refers to the components before passing through the filter medium, and the filtrate that passes through the filter medium and contains calcium carbonate particles is referred to as a dispersion liquid.
  • the calcium carbonate particles can be recovered together with the filtrate, and therefore the production step also serves as a recovery step of the calcium carbonate particles.
  • the method for producing calcium carbonate particles according to the present disclosure may further include a separation step of performing solid-liquid separation of the calcium carbonate particles in the dispersion, a washing step of washing the separated residue, a drying step of drying the residue, and the like.
  • the term "few steps” refers to a production process up to the production of calcium carbonate particles from Ca-containing waste and a recovery process up to the recovery of calcium carbonate particles from the suspension as a dispersion liquid, and does not include a separation process, a washing process, a drying process, and the like that are optionally performed after the recovery of the calcium carbonate particles.
  • the production process of calcium carbonate particles requires two or more steps, and further requires many steps such as a recovery step of recovering calcium carbonate particles from a suspension containing coarse particles and a separation step of separating the calcium carbonate particles as a solid component from a dispersion liquid.
  • a step of removing the solid raw material becomes necessary.
  • a suspension containing a Ca-containing waste and a carbonate ion-containing compound is circulated while passing through a filter medium, so that the reaction between the Ca-containing waste and the carbonate ion-containing compound proceeds while the generated calcium carbonate particles can be recovered as a dispersion liquid.
  • a product can be continuously obtained even if the solid raw material does not completely react, and the number of steps can be reduced compared to the conventional method. In this way, since the production and recovery of calcium carbonate particles can be continuously carried out in one step, calcium carbonate particles can be continuously produced in a small number of steps, and production costs and equipment costs can be reduced.
  • a reaction vessel In the method for producing calcium carbonate particles according to the present disclosure, a reaction vessel is used that is equipped with a filter medium compatible with cross-flow filtration and that can circulate a suspension.
  • Fig. 1 is a schematic diagram of a reaction vessel 10 that can be used in the method for producing calcium carbonate particles of the present disclosure.
  • the reaction vessel shown in Fig. 1 is an example of a reaction vessel that can be used in the method for producing calcium carbonate particles of the present disclosure, and the reaction vessel that can be used in the method for producing calcium carbonate particles of the present disclosure is not limited to the structure shown in Fig. 1.
  • the shape of the filter medium 2 is not particularly limited, but is usually cylindrical.
  • a filter medium suitable for cross-flow filtration generally has an inlet for introducing a suspension, an outlet for discharging the suspension, and a filtrate outlet having pores.
  • the filter medium 2 may have a variety of structures, such as (a) an inlet and an outlet at the end of the cylindrical filter medium, and a filtrate outlet at the side of the cylindrical filter medium; (b) a filtrate outlet at the end of the cylindrical filter medium, and an inlet and an outlet at the side of the cylindrical filter medium, and there is no particular restriction as to which structure to use.
  • the pore size of the pores is more preferably 1 to 5 ⁇ m, and further preferably 2 to 3 ⁇ m.
  • the particle size of the calcium carbonate particles may be evaluated by photographic observation using a scanning electron microscope (SEM) or a transmission electron microscope (TEM), or may be evaluated by a laser diffraction particle size analyzer or the like.
  • the tank 4 has a function of storing the suspension, sending out the suspension to the flow path 6, and receiving the suspension discharged from the outlet 2b at the end in the longitudinal direction of the filter medium 2.
  • the shape and size of the tank 4 are not particularly limited.
  • the flow path 6 has a function of delivering the suspension discharged from the tank 4 to the filter medium 2 and returning the suspension discharged from the filter medium 2 to the tank 4.
  • the shape and size of the flow path 6 are not particularly limited, but a cylindrical flow path is usually used.
  • Ca-containing solid waste examples include waste concrete, waste cement, cement sludge, coal ash, biomass combustion ash, waste combustion ash, carbide slag, desulfurization slag, converter slag, and electric furnace slag. From the viewpoint of the calcium hydroxide and calcium oxide content, carbide slag, desulfurization slag, coal ash, biomass combustion ash, and waste combustion ash are more preferred.
  • Carbide slag is a by-product of acetylene production by the reaction of calcium carbide with water, and refers to a solid whose main component is Ca(OH) 2. Generally, carbide slag contains 70 mass% or more of Ca(OH) 2 .
  • Carbonate ion-containing compounds examples include carbon dioxide gas ( CO2 gas), an aqueous solution of carbon dioxide gas, and metal carbonates such as sodium bicarbonate and sodium carbonate.
  • CO2 gas carbon dioxide gas
  • the Ca-containing waste may be added to water and then the carbon dioxide gas may be bubbled into the liquid to directly react with the waste, or the carbon dioxide gas may be bubbled into water or an alkaline aqueous solution such as an aqueous NaOH solution to prepare an aqueous solution containing dissolved carbonate ions, which may then be reacted with the Ca-containing waste.
  • the metal carbonate When a metal carbonate is used, the metal carbonate may be prepared in an aqueous solution, and then the Ca-containing waste and the carbonate ion-containing compound may be mixed.
  • the carbonate ion-containing compound may be used alone or in combination of two or more kinds.
  • the amount of the carbonate ion-containing compound to be blended varies depending on the Ca content in the Ca-containing waste.
  • the molar ratio (Ca/CO 3 2 ⁇ ) of the Ca content in the Ca-containing waste to the carbonate ions in the carbonate ion-containing compound is preferably 0.6 to 2.0, and more preferably 0.7 to 1.2.
  • an organic acid may be further added to the suspension.
  • impurities can be easily removed, and the yield of calcium carbonate particles can be increased.
  • the organic acid is not particularly limited as long as it is an organic compound that has a carboxy group, a sulfo group, a hydroxy group, or the like and exhibits acidity, but it is preferable to use an organic acid having one or more selected from the group consisting of organic acids having a carboxy group and a sulfo group.
  • organic acids (carboxylic acids) having a carboxy group examples include citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, polyacrylic acid, lactic acid, benzoic acid, phthalic acid, fumaric acid, maleic acid, salicylic acid, aspartic acid, and the like.
  • citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid (PAA) are preferred.
  • the polyacrylic acid (PAA) preferably has a weight average molecular weight (Mw) of 2,000 to 10,000, and more preferably 3,000 to 7,000.
  • organic acids having a sulfo group examples include toluenesulfonic acid, propylsulfonic acid, polystyrenesulfonic acid, polyvinylsulfonic acid, Nafion, and the like, with toluenesulfonic acid and polystyrenesulfonic acid being preferred among these.
  • the toluenesulfonic acid may be in the ortho (o-), meta (m-) or para (p-) form, with p-toluenesulfonic acid being preferred.
  • the weight average molecular weight (Mw) of the polystyrene sulfonic acid is preferably from 50,000 to 100,0000, and more preferably from 70,000 to 200,000.
  • the organic acid may be used alone or in combination of two or more kinds.
  • a carboxylic acid as the organic acid, and it is more preferable to use one or more selected from the group consisting of citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid.
  • the blending amount of the organic acid varies depending on the Ca content in the Ca-containing waste. Generally, the blending amount is preferably 60 to 250 parts by mass, more preferably 60 to 100 parts by mass, and even more preferably 80 to 90 parts by mass, relative to 100 parts by mass of calcium ions in the Ca-containing waste. Furthermore, when a carboxylic acid is used as the organic acid for the purpose of removing impurities and increasing the yield of calcium carbonate particles, the molar ratio (Ca/COOH) of the Ca content in the Ca-containing waste to the carboxy group content in the organic acid is preferably 0.5 to 2.0, and more preferably 0.6 to 1.7.
  • the Ca content in the Ca-containing waste can be measured by X-ray fluorescence analysis (XRF) of glass beads made from the Ca-containing waste, or by inductively coupled plasma (ICP) emission spectrometry of a solution in which the Ca-containing waste is dissolved in a strong acid or the like.
  • XRF X-ray fluorescence analysis
  • ICP inductively coupled plasma
  • the amount of the organic acid to be blended is preferably 0 parts by mass per 100 parts by mass of calcium ions in the Ca-containing waste.
  • the pH of the suspension may be adjusted by adding a pH adjuster such as an aqueous NaOH solution to the suspension.
  • the calcium carbonate particles produced in the above manner are collected together with the filtrate.
  • the calcium carbonate particles in the filtrate (dispersion liquid) can be separated into solid and liquid using a separation membrane (membrane filter) with a pore size of 0.05 to 2 ⁇ m, and obtained as a solid fraction.
  • Model material of Ca-containing waste A suspension in which Ca(OH) 2 , FeCl3 , and H2O are mixed in the ratio shown in "Ca-containing waste” in Table 1.
  • Carbonate ion-containing compound Aqueous sodium carbonate solution obtained by mixing sodium carbonate (Na 2 CO 3 ) and H 2 O in the amounts shown in the “carbonate ion-containing compound” in Table 1.
  • a reaction vessel 10 including a filter medium 2, a tank 4, and a flow path 6 shown in Fig. 1 was used.
  • the filter medium 2 is a ceramic filter ("Cefilt" manufactured by NGK Insulators, pore size 2 ⁇ m) compatible with cross-flow filtration, and is provided with an inlet 2a at one end in the length direction and an outlet 2b at the other end, and a filtrate outlet 2c on the side of the filter medium 2.
  • the side of the ceramic filter has pores with a pore size of 2.0 ⁇ m, and particles that can pass through the pores are discharged together with the filtrate into a recovery vessel 8.
  • Example 1 Ca (OH) 2 , FeCl3 , and H2O were mixed in the ratio shown in "Ca-containing waste” in Table 1 to obtain a suspension 1.
  • Sodium carbonate ( Na2CO3 ) and H2O were mixed in the ratio shown in "carbonate ion-containing compound” in Table 1 to obtain an aqueous sodium carbonate solution.
  • Suspension 1 and an aqueous sodium carbonate solution were mixed in the ratio shown in Table 1 and placed in a tank. The tank pressure was set to 0.35 MPa, and the suspension was circulated in the reaction vessel to produce calcium carbonate particles of Example 1.
  • Example 2 Calcium carbonate particles of Example 2 were produced in the same manner as in the production of calcium carbonate particles of Example 1, except that in addition to Suspension 1 and the aqueous sodium carbonate solution, an additive (citric acid) was mixed in the ratio shown in Table 1.
  • an additive citric acid
  • Comparative Example 1 Ca (OH) 2 , FeCl3 , and H2O were mixed in the ratio shown in "Ca-containing waste” in Table 1 to obtain a suspension 2. Sodium carbonate ( Na2CO3 ) and H2O were mixed in the ratio shown in "carbonate ion-containing compound” in Table 1 to obtain an aqueous sodium carbonate solution. Suspension 2 and an aqueous sodium carbonate solution were mixed in the ratio shown in Table 1, and the reaction was allowed to proceed for 120 minutes while stirring the suspension at 300 rpm using a stirring blade, thereby producing calcium carbonate particles of Comparative Example 1.
  • Comparative Example 2 Calcium carbonate particles of Comparative Example 2 were produced in the same manner as in the production of calcium carbonate particles of Comparative Example 1, except that suspension 2, the aqueous sodium carbonate solution, and an additive (citric acid) were mixed in the ratio shown in Table 1.
  • Example 1 the reason why the whiteness is higher in the system not containing the additive (Example 1) is considered to be due to the following reason.
  • the additive coordinates with Fe3 + and is collected together with the filtrate.
  • Fe3 + is mixed into the filtrate. Therefore, it is considered that the whiteness of the collected material is higher when no additive is added because the precipitated Fe(OH) 3 is captured by the filter material.
  • calcium carbonate particles with high whiteness can be produced continuously in a few steps from Ca-containing waste.
  • the calcium carbonate particles produced in this way can be used as a raw material for cement materials, asphalt admixtures, polymer fillers, etc.

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Abstract

Provided is a method for producing calcium carbonate particles with which it is possible to continuously produce calcium carbonate particles of high whiteness (high purity) in few steps. Specifically, the method for producing calcium carbonate particles uses a reaction vessel 10 that is provided with a filter medium 2 compatible with crossflow filtration and is capable of circulating a suspension and circulates a suspension containing Ca-containing waste and carbonate ion-containing aqueous solution through the filter medium 2.

Description

炭酸カルシウム粒子の製造方法Manufacturing method of calcium carbonate particles

 本開示の技術は、炭酸カルシウム粒子の製造方法に関する。 The technology disclosed herein relates to a method for producing calcium carbonate particles.

 一般的に、Ca含有固体廃棄物を原料とした高白色度(高純度)の炭酸カルシウムの製造は、多段階のプロセスにより行われる。特に、固-液反応によるナノ粒子の合成では、固体原料と固体生成物を分離することが困難であるため、原料が反応しきった後に生成物を固液分離し、回収する必要がある。つまりバッチ合成により製造される。更に、原料に不純物を含む固体を用いた場合では、酸抽出等によって不純物を分離するプロセスが必要となる。 Generally, the production of high-whiteness (high-purity) calcium carbonate using Ca-containing solid waste as a raw material is carried out through a multi-stage process. In particular, when synthesizing nanoparticles through a solid-liquid reaction, it is difficult to separate the solid raw material from the solid product, so the product must be separated into solid and liquid form and collected after the raw material has completely reacted. In other words, it is produced through batch synthesis. Furthermore, when a solid containing impurities is used as the raw material, a process for separating the impurities by acid extraction or the like is required.

 例えば、1工程目として、Ca含有固体廃棄物から、無機の強酸によりCaを抽出した後に不純物を除去するプロセス(例えば、特許文献1参照)、又は、無機の弱酸により選択的にCaを抽出するプロセス(例えば、特許文献2参照)により、高純度のCaイオン溶液を得た後に、次工程として、Caイオン溶液を炭酸ガス又は炭酸イオンと反応させることで、高白色度(高純度)の炭酸カルシウムを製造することが知られている。 For example, it is known that in the first step, calcium is extracted from calcium-containing solid waste with a strong inorganic acid and then impurities are removed (see, for example, Patent Document 1), or calcium is selectively extracted with a weak inorganic acid (see, for example, Patent Document 2) to obtain a high-purity calcium ion solution, and then in the next step, the calcium ion solution is reacted with carbon dioxide gas or carbonate ions to produce calcium carbonate with high whiteness (high purity).

特開2008-143765号公報JP 2008-143765 A 特開2005-097072号公報JP 2005-097072 A

 しかし、特許文献1及び2のような従来のプロセスで、原料に不純物を含む固体を用いてナノ粒子を製造するには、多段の工程で行う必要があるため、製造コスト及び設備コストがかかる。 However, in conventional processes such as those described in Patent Documents 1 and 2, the production of nanoparticles using solids containing impurities as raw materials requires multiple steps, resulting in high production and equipment costs.

 本開示の技術は以上の事情に鑑みてなされたものであり、本開示技術の課題は、高白色度(高純度)の炭酸カルシウム粒子を少工程で、連続して製造することができる炭酸カルシウム粒子の製造方法に関する技術を提供することであり、該課題を解決することを目的とする。 The technology disclosed herein has been made in consideration of the above circumstances, and the objective of the technology disclosed herein is to provide a technology relating to a method for producing calcium carbonate particles that can continuously produce calcium carbonate particles with high whiteness (high purity) in a small number of steps, and to solve the above-mentioned problem.

<1> クロスフローろ過に対応したろ材を備え、懸濁液を循環可能な反応容器を用い、Ca含有廃棄物と、炭酸イオン含有化合物とを含む懸濁液を、前記ろ材に通じながら循環させる炭酸カルシウム粒子の製造方法。 <1> A method for producing calcium carbonate particles, using a reaction vessel equipped with a filter material compatible with cross-flow filtration and capable of circulating a suspension, in which a suspension containing Ca-containing waste and a carbonate ion-containing compound is circulated through the filter material.

<2> 前記ろ材が筒状であり、前記懸濁液を前記ろ材の長さ方向の端部入口から投入し、前記ろ材の側面から、ろ液と共に炭酸カルシウム粒子を分離する<1>に記載の炭酸カルシウム粒子の製造方法。
<3> 前記ろ材がセラミックフィルター、スパイラル膜モジュール、及び中空糸膜モジュールからなる群より選択される1つ以上である<1>又は<2>に記載の炭酸カルシウム粒子の製造方法。
<2> The method for producing calcium carbonate particles according to <1>, wherein the filter medium is cylindrical, the suspension is introduced into an inlet at an end in a longitudinal direction of the filter medium, and calcium carbonate particles are separated from a side surface of the filter medium together with a filtrate.
<3> The method for producing calcium carbonate particles according to <1> or <2>, wherein the filter medium is one or more selected from the group consisting of a ceramic filter, a spiral membrane module, and a hollow fiber membrane module.

<4> 前記懸濁液が有機酸を含む<1>~<3>のいずれか1つに記載の炭酸カルシウム粒子の製造方法。
<5> 前記有機酸が、カルボキシ基及びスルホ基を有する有機酸からなる群より選択される1つ以上を有する<4>に記載の炭酸カルシウム粒子の製造方法。
<6> 前記有機酸が、クエン酸、酢酸、ギ酸、シュウ酸、ステアリン酸、グルタミン酸、及びポリアクリル酸からなる群より選択される1つ以上である<4>又は<5>に記載の炭酸カルシウム粒子の製造方法。
<4> The method for producing calcium carbonate particles according to any one of <1> to <3>, wherein the suspension contains an organic acid.
<5> The method for producing calcium carbonate particles according to <4>, wherein the organic acid has at least one selected from the group consisting of organic acids having a carboxy group and an organic acid having a sulfo group.
<6> The method for producing calcium carbonate particles according to <4> or <5>, wherein the organic acid is at least one selected from the group consisting of citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid.

<7> 前記Ca含有廃棄物が、Ca含有固体廃棄物である<1>~<6>のいずれか1つに記載の炭酸カルシウム粒子の製造方法。
<8> 前記Ca含有固体廃棄物が、カーバイドスラグを含む<7>に記載の炭酸カルシウム粒子の製造方法。
<7> The method for producing calcium carbonate particles according to any one of <1> to <6>, wherein the Ca-containing waste is Ca-containing solid waste.
<8> The method for producing calcium carbonate particles according to <7>, wherein the Ca-containing solid waste contains carbide slag.

 本開示の技術によれば、高白色度(高純度)の炭酸カルシウム粒子を少工程で、連続して製造することができる炭酸カルシウム粒子の製造方法に関する技術を提供することができる。 The technology disclosed herein provides a technology related to a method for producing calcium carbonate particles that can continuously produce calcium carbonate particles with high whiteness (high purity) in a small number of steps.

本開示の炭酸カルシウム粒子の製造方法で用いることができる反応容器の模式図である。FIG. 2 is a schematic diagram of a reaction vessel that can be used in the method for producing calcium carbonate particles according to the present disclosure.

 本明細書に記載された数値範囲の上限値および下限値は任意に組み合わせることができる。例えば、数値範囲として「A~B」及び「C~D」が記載されている場合、「A~D」及び「C~B」の数値範囲も、本開示の範囲に含まれる。
 また、本明細書に記載された数値範囲「下限値~上限値」は、特に断りのない限り、下限値以上、上限値以下であることを意味する。
The upper and lower limit values of the numerical ranges described in this specification can be combined in any manner. For example, when numerical ranges "A to B" and "C to D" are described, the numerical ranges "A to D" and "C to B" are also included in the scope of the present disclosure.
In addition, unless otherwise specified, a numerical range of "lower limit value to upper limit value" described in this specification means not less than the lower limit value and not more than the upper limit value.

<炭酸カルシウム粒子の製造方法>
 本開示の炭酸カルシウム粒子の製造方法は、クロスフローろ過に対応したろ材を備え、懸濁液を循環可能な反応容器を用い、Ca含有廃棄物と、炭酸イオン含有化合物とを含む懸濁液を、前記ろ材に通じながら循環させる製造工程を有する。
 本開示の炭酸カルシウム粒子の製造方法では、Ca含有廃棄物と、炭酸イオン含有化合物とを含む懸濁液を、ろ材に通じながら循環させることで、ろ液と共に炭酸カルシウム粒子を分離することができる。ろ材を通過したろ液は、懸濁液中の粗粒子が除去され、炭酸カルシウム粒子が分散した分散液である。
 本明細書において、懸濁液とは、Ca含有廃棄物と、炭酸イオン含有化合物とを含み、ろ材を通過する前の成分を指し、ろ材を通過し、炭酸カルシウム粒子を含むろ液を分散液と称する。
<Method of Manufacturing Calcium Carbonate Particles>
The method for producing calcium carbonate particles according to the present disclosure includes a production step of using a reaction vessel equipped with a filter medium compatible with cross-flow filtration and capable of circulating a suspension, and circulating a suspension containing a Ca-containing waste material and a carbonate ion-containing compound through the filter medium.
In the method for producing calcium carbonate particles according to the present disclosure, a suspension containing a Ca-containing waste and a carbonate ion-containing compound is circulated through a filter medium, whereby calcium carbonate particles can be separated together with the filtrate. The filtrate that has passed through the filter medium is a dispersion in which the coarse particles in the suspension have been removed and the calcium carbonate particles are dispersed.
In this specification, the suspension includes the Ca-containing waste and the carbonate ion-containing compound and refers to the components before passing through the filter medium, and the filtrate that passes through the filter medium and contains calcium carbonate particles is referred to as a dispersion liquid.

 このように、本開示の炭酸カルシウム粒子の製造方法では、ろ液と共に炭酸カルシウム粒子を回収することができるため、上記製造工程は、炭酸カルシウム粒子の回収工程を兼ねている。
 本開示の炭酸カルシウム粒子の製造方法は、更に、分散液中の炭酸カルシウム粒子を固液分離する分離工程、分離したろ物を洗浄する洗浄工程、ろ物を乾燥する乾燥工程等を更に有していてもよい。
As described above, in the method for producing calcium carbonate particles according to the present disclosure, the calcium carbonate particles can be recovered together with the filtrate, and therefore the production step also serves as a recovery step of the calcium carbonate particles.
The method for producing calcium carbonate particles according to the present disclosure may further include a separation step of performing solid-liquid separation of the calcium carbonate particles in the dispersion, a washing step of washing the separated residue, a drying step of drying the residue, and the like.

 本開示の炭酸カルシウム粒子の製造方法において、「少工程」とは、Ca含有廃棄物から炭酸カルシウム粒子を製造するまでの製造工程と、懸濁液から炭酸カルシウム粒子を分散液として回収する回収工程までを意味し、炭酸カルシウム粒子を回収した後に任意に行う分離工程、洗浄工程、乾燥工程等は含まない。
 既述のように、従来の炭酸カルシウム粒子の製造方法では、炭酸カルシウム粒子の製造工程も2工程以上の工程数がかかり、更に、炭酸カルシウム粒子を、粗粒子を含む懸濁液から回収する回収工程、分散液から固体分として炭酸カルシウム粒子を分離する分離工程等の多くの工程が必要であった。
 特に、バッチ式で固-液反応を行う際には、Ca含有廃棄物のような固体原料が全て反応しきるまで反応時間をかけないと、固体原料を除去する工程が必要になってしまう。
In the method for producing calcium carbonate particles according to the present disclosure, the term "few steps" refers to a production process up to the production of calcium carbonate particles from Ca-containing waste and a recovery process up to the recovery of calcium carbonate particles from the suspension as a dispersion liquid, and does not include a separation process, a washing process, a drying process, and the like that are optionally performed after the recovery of the calcium carbonate particles.
As described above, in the conventional methods for producing calcium carbonate particles, the production process of calcium carbonate particles requires two or more steps, and further requires many steps such as a recovery step of recovering calcium carbonate particles from a suspension containing coarse particles and a separation step of separating the calcium carbonate particles as a solid component from a dispersion liquid.
In particular, when a solid-liquid reaction is carried out in a batchwise manner, if the reaction time is not allowed to be sufficient to completely react the solid raw material such as the Ca-containing waste, a step of removing the solid raw material becomes necessary.

 これに対し、本開示の炭酸カルシウム粒子の製造方法によれば、Ca含有廃棄物及び炭酸イオン含有化合物を含む懸濁液を、ろ材に通じながら循環させることで、Ca含有廃棄物と炭酸イオン含有化合物との反応を進めつつ、生成した炭酸カルシウム粒子を分散液として回収することができる。
 また、本開示の炭酸カルシウム粒子の製造方法においては、固体原料が反応しきらずとも、連続的に生成物を得ることができ、従来よりも工程数を低減することができる。
 このように、炭酸カルシウム粒子の製造と回収を1工程で連続的に行うことができるため、少工程で、連続して炭酸カルシウム粒子を製造することができ、製造コスト及び設備コストを抑制することができる。
In contrast, according to the method for producing calcium carbonate particles of the present disclosure, a suspension containing a Ca-containing waste and a carbonate ion-containing compound is circulated while passing through a filter medium, so that the reaction between the Ca-containing waste and the carbonate ion-containing compound proceeds while the generated calcium carbonate particles can be recovered as a dispersion liquid.
Moreover, in the method for producing calcium carbonate particles according to the present disclosure, a product can be continuously obtained even if the solid raw material does not completely react, and the number of steps can be reduced compared to the conventional method.
In this way, since the production and recovery of calcium carbonate particles can be continuously carried out in one step, calcium carbonate particles can be continuously produced in a small number of steps, and production costs and equipment costs can be reduced.

〔反応容器〕
 本開示の炭酸カルシウム粒子の製造方法においては、クロスフローろ過に対応したろ材を備え、懸濁液を循環可能な反応容器を用いる。
 図1に、本開示の炭酸カルシウム粒子の製造方法で用いることができる反応容器10の模式図を示す。図1に示される反応容器は、本開示の炭酸カルシウム粒子の製造方法で用いることができる反応容器の一例であり、本開示の炭酸カルシウム粒子の製造方法で用いることができる反応容器は、図1に示される構造に限定されない。
[Reaction vessel]
In the method for producing calcium carbonate particles according to the present disclosure, a reaction vessel is used that is equipped with a filter medium compatible with cross-flow filtration and that can circulate a suspension.
Fig. 1 is a schematic diagram of a reaction vessel 10 that can be used in the method for producing calcium carbonate particles of the present disclosure. The reaction vessel shown in Fig. 1 is an example of a reaction vessel that can be used in the method for producing calcium carbonate particles of the present disclosure, and the reaction vessel that can be used in the method for producing calcium carbonate particles of the present disclosure is not limited to the structure shown in Fig. 1.

 反応容器10は、ろ材2、タンク4及び流路6を備える。
 ろ材2は、クロスフローろ過に対応したろ材であり、セラミックフィルター、スパイラル膜モジュール、中空糸膜モジュール等を用いることができる。ろ材2は、1つ又は2つ以上を組み合わせて用いてもよく、2つ以上を組み合わせる場合は、同種又は異種のろ材を直列又は並列に連結して用いることができる。
 なお、セラミックフィルターは、メーカー各社によって呼称が異なることがあり、例えば、セラミックメンブレン、セラミックメンブレンフィルター、セラミック膜、セラミック膜フィルター等と呼ばれることがある。
The reaction vessel 10 includes a filter medium 2 , a tank 4 , and a flow path 6 .
The filter medium 2 is a filter medium compatible with cross-flow filtration, and may be a ceramic filter, a spiral membrane module, a hollow fiber membrane module, etc. The filter medium 2 may be used alone or in combination of two or more, and when two or more are combined, the same or different types of filter medium may be connected in series or parallel for use.
Ceramic filters may be called different names depending on the manufacturer, for example, ceramic membranes, ceramic membrane filters, ceramic membranes, ceramic membrane filters, etc.

 ろ材2の形状は特に制限されないが、通常、筒状である。
 クロスフローろ過に対応したろ材は、一般に、懸濁液を入れる入口と、懸濁液を出す出口と、細孔を有するろ液取り出し口とを有する。ろ材2の構造は様々であり、例えば、(a)入口と出口が筒状のろ材端部にあり、ろ液取り出し口が筒状のろ材の側面にあるもの;(b)ろ液取り出し口が筒状のろ材端部にあり、入口と出口が筒状のろ材の側面にあるもの等があり、いずれを用いるかは特に制限されない。
 図1に示すろ材2は、(a)のタイプの筒状ろ材であり、長さ方向の端部の一方に入口2a、他方に出口2bを備え、ろ材2の側面にろ液取り出し口2cを有する。また、例えば、(b)のタイプのろ材を用いた場合は、懸濁液をろ材側面から投入し、ろ材の長さ方向の端部のろ液取り出し口から、ろ液と共に炭酸カルシウム粒子を分離することができる。
The shape of the filter medium 2 is not particularly limited, but is usually cylindrical.
A filter medium suitable for cross-flow filtration generally has an inlet for introducing a suspension, an outlet for discharging the suspension, and a filtrate outlet having pores. The filter medium 2 may have a variety of structures, such as (a) an inlet and an outlet at the end of the cylindrical filter medium, and a filtrate outlet at the side of the cylindrical filter medium; (b) a filtrate outlet at the end of the cylindrical filter medium, and an inlet and an outlet at the side of the cylindrical filter medium, and there is no particular restriction as to which structure to use.
1 is a cylindrical filter medium of type (a), which has an inlet 2a at one end in the length direction and an outlet 2b at the other end, and has a filtrate outlet 2c on the side of the filter medium 2. When a filter medium of type (b) is used, for example, a suspension is introduced from the side of the filter medium, and calcium carbonate particles can be separated together with the filtrate from the filtrate outlet at the end of the filter medium in the length direction.

 ろ材2は、原料の粒径よりも小さく、中間生成物の粒径よりも大きい孔径のセラミックフィルターを選択することが好ましい。
 本開示の炭酸カルシウム粒子の製造方法により得られる炭酸カルシウム粒子は、通常、一次粒子径が10nm~2μmであり、粒子の凝集を考慮すると、ろ材2が備えるろ液取り出し口の細孔は、孔径が1~5μmであることが好ましい。
 換言すると、ろ材2は、孔径が1~5μmである細孔を有するろ液取り出し口2cを備えることが好ましい。
 ろ液取り出し口2cの細孔は、孔径が1~5μmであることがより好ましく、2~3μmであることが更に好ましい。
 また、ろ材2の側面を構成する壁面自体に細孔が設けられている場合は、当該細孔を通過可能な粒子は、ろ液取り出し口2cを経由してろ液と共に回収容器8に排出される。
 当該細孔の孔径も、前述の通り1~5μmであることがより好ましく、2~3μmであることが更に好ましい。
 なお、炭酸カルシウム粒子の粒子径は、走査電子顕微鏡(SEM)や透過型電子顕微鏡(TEM)を用いた写真観察により評価してもよいし、レーザー回折式粒度分計等により評価してもよい。
It is preferable to select the filter medium 2 as a ceramic filter having a pore size smaller than the particle size of the raw material and larger than the particle size of the intermediate product.
The calcium carbonate particles obtained by the method for producing calcium carbonate particles of the present disclosure usually have a primary particle diameter of 10 nm to 2 μm. In consideration of particle aggregation, the pores at the filtrate outlet of the filter medium 2 preferably have a pore diameter of 1 to 5 μm.
In other words, the filter medium 2 preferably has a filtrate outlet 2c having pores with a pore size of 1 to 5 μm.
The pores of the filtrate outlet 2c preferably have a pore size of 1 to 5 μm, and more preferably 2 to 3 μm.
Furthermore, when pores are provided in the wall surface itself constituting the side surface of the filter medium 2, particles that can pass through the pores are discharged together with the filtrate into the recovery container 8 via the filtrate outlet 2c.
As described above, the pore size of the pores is more preferably 1 to 5 μm, and further preferably 2 to 3 μm.
The particle size of the calcium carbonate particles may be evaluated by photographic observation using a scanning electron microscope (SEM) or a transmission electron microscope (TEM), or may be evaluated by a laser diffraction particle size analyzer or the like.

 タンク4は、懸濁液を収納するとともに、流路6に懸濁液を送り出し、ろ材2の長さ方向の端部出口2bから排出される懸濁液を受け入れる機能を有する。タンク4の形状と大きさは特に制限されない。
 流路6は、タンク4から排出された懸濁液をろ材2に送り届け、ろ材2から排出された懸濁液をタンク4に戻す機能を有する。流路6の形状と大きさは特に制限されないが、通常、筒状の流路を用いる。
The tank 4 has a function of storing the suspension, sending out the suspension to the flow path 6, and receiving the suspension discharged from the outlet 2b at the end in the longitudinal direction of the filter medium 2. The shape and size of the tank 4 are not particularly limited.
The flow path 6 has a function of delivering the suspension discharged from the tank 4 to the filter medium 2 and returning the suspension discharged from the filter medium 2 to the tank 4. The shape and size of the flow path 6 are not particularly limited, but a cylindrical flow path is usually used.

 F1~F6は懸濁液の流れを示す。Dは、ろ液取り出し口2cから回収容器8へ流れるろ液の流れを示す。
 タンク4に懸濁液を入れることで、図示しないポンプによって、懸濁液がタンク4からF1、F2、F3、F4、F5の順に流路6内を流れ、Ca含有廃棄物と炭酸イオン含有化合物との反応を進めながら、ろ材2の長さ方向の端部入口2aに送り届けられる。懸濁液中、ろ液取り出し口2cの細孔よりも粒径の小さい炭酸カルシウム粒子等の小粒子は、ろ液と共に回収容器8に回収される。
 ろ液取り出し口2cの細孔を通過することができない粒子は、ろ材2の長さ方向の端部入口2aから端部出口2bへと流れ、反応容器10内を循環する。
 以下、図面の符号を省略して説明する。
F1 to F6 indicate the flow of the suspension. D indicates the flow of the filtrate from the filtrate outlet 2c to the recovery container 8.
By putting the suspension in the tank 4, the suspension flows from the tank 4 through the flow path 6 in the order of F1, F2, F3, F4, and F5 by a pump (not shown), and while the reaction between the Ca-containing waste and the carbonate ion-containing compound proceeds, it is delivered to the inlet 2a at the end in the longitudinal direction of the filter medium 2. In the suspension, small particles such as calcium carbonate particles having a particle size smaller than the pores of the filtrate outlet 2c are collected in the collection container 8 together with the filtrate.
Particles that cannot pass through the pores of the filtrate outlet 2 c flow from the end inlet 2 a in the length direction of the filter medium 2 to the end outlet 2 b, and circulate within the reaction vessel 10.
In the following description, reference numerals in the drawings will be omitted.

〔Ca含有廃棄物〕
 Ca含有廃棄物としては、廃コンクリートが良く知られているが、廃コンクリートに限定されず、石炭灰、バイオマス燃焼灰、廃棄物焼却灰、残コンクリート、戻りコンクリート等を用いることもできる。なお、残コンクリートは、現場で荷下ろしされた後、アジテータ車に残ったコンクリートを意味する。戻りコンクリートは、アジテータ車から荷降ろしされずに出荷元の生コンクリート工場に戻されるコンクリートを意味するが、戻りコンクリートを含め、工事現場で使用されずに余ったり残ったりしたレディーミクストコンクリートを残コンクリートと称することがある。
 また、Ca含有廃棄物の形態は、固体状、液状、泥状等、様々な形態が有りうるが、通常、固体状の廃棄物が流通しやすい。以下、固体状のCa含有廃棄物を、Ca含有固体廃棄物と称することがある。
 本開示の炭酸カルシウム粒子の製造方法は、Ca含有固体廃棄物を用いることが好ましい。
[Ca-containing waste]
Although waste concrete is well known as a Ca-containing waste, it is not limited to waste concrete, and coal ash, biomass combustion ash, waste incineration ash, residual concrete, returned concrete, etc. can also be used. Note that residual concrete refers to concrete that remains in an agitator truck after being unloaded at the site. Returned concrete refers to concrete that is not unloaded from an agitator truck and is returned to the ready-mixed concrete plant from which it was shipped, but ready-mixed concrete that is left over or remains unused at a construction site, including returned concrete, is sometimes called residual concrete.
In addition, the Ca-containing waste may be in various forms, such as solid, liquid, muddy, etc., but solid waste is usually more likely to be distributed. Hereinafter, solid Ca-containing waste may be referred to as Ca-containing solid waste.
In the method for producing calcium carbonate particles of the present disclosure, it is preferable to use Ca-containing solid waste.

 Ca含有固体廃棄物は、廃コンクリート、廃セメント、セメントスラッジ、石炭灰、バイオマス燃焼灰、廃棄物燃焼灰、カーバイドスラグ、脱硫スラグ、転炉スラグ、電気炉スラグ等が挙げられ、水酸化カルシウム及び酸化カルシウムの含有量の観点から、カーバイドスラグ、脱硫スラグ、石炭灰、バイオマス燃焼灰、及び廃棄物燃焼灰がより好ましい。
 なお、カーバイドスラグとは、カルシウムカーバイドと水との反応によるアセチレン生成の副産物であり、Ca(OH)を主成分とする固体をいう。一般に、カーバイドスラグ中に70質量%以上のCa(OH)が含まれる。
Examples of Ca-containing solid waste include waste concrete, waste cement, cement sludge, coal ash, biomass combustion ash, waste combustion ash, carbide slag, desulfurization slag, converter slag, and electric furnace slag. From the viewpoint of the calcium hydroxide and calcium oxide content, carbide slag, desulfurization slag, coal ash, biomass combustion ash, and waste combustion ash are more preferred.
Carbide slag is a by-product of acetylene production by the reaction of calcium carbide with water, and refers to a solid whose main component is Ca(OH) 2. Generally, carbide slag contains 70 mass% or more of Ca(OH) 2 .

〔炭酸イオン含有化合物〕
 炭酸イオン含有化合物は、炭酸ガス(COガス)、炭酸ガス水溶液;炭酸水素ナトリウム、炭酸ナトリウム等の金属炭酸塩等が挙げられる。
 炭酸ガスを用いる場合は、Ca含有廃棄物を水に加えた後、液中に炭酸ガスをバブリングすることで直接反応させても構わないし、炭酸ガスを水やNaOH水溶液などのアルカリ水溶液にバブリングし調製し、炭酸イオン溶解水溶液とした後に、Ca含有廃棄物と反応させてもよい。
 また、金属炭酸塩を用いる場合は、金属炭酸塩を水溶液に調製し、Ca含有廃棄物と、炭酸イオン含有化合物とを混合してもよい。
 炭酸イオン含有化合物は、1種のみを用いてもよいし、2種以上を混合して用いてもよい。
[Carbonate ion-containing compounds]
Examples of the carbonate ion-containing compound include carbon dioxide gas ( CO2 gas), an aqueous solution of carbon dioxide gas, and metal carbonates such as sodium bicarbonate and sodium carbonate.
When carbon dioxide gas is used, the Ca-containing waste may be added to water and then the carbon dioxide gas may be bubbled into the liquid to directly react with the waste, or the carbon dioxide gas may be bubbled into water or an alkaline aqueous solution such as an aqueous NaOH solution to prepare an aqueous solution containing dissolved carbonate ions, which may then be reacted with the Ca-containing waste.
When a metal carbonate is used, the metal carbonate may be prepared in an aqueous solution, and then the Ca-containing waste and the carbonate ion-containing compound may be mixed.
The carbonate ion-containing compound may be used alone or in combination of two or more kinds.

 炭酸イオン含有化合物の配合量は、Ca含有廃棄物中のCa含有量によって異なるが、通常、Ca含有廃棄物中のCa含有量と、炭酸イオン含有化合物中の炭酸イオンとのモル比(Ca/CO 2-)が、0.6~2.0であることが好ましく、0.7~1.2であることがより好ましい。 The amount of the carbonate ion-containing compound to be blended varies depending on the Ca content in the Ca-containing waste. In general, the molar ratio (Ca/CO 3 2− ) of the Ca content in the Ca-containing waste to the carbonate ions in the carbonate ion-containing compound is preferably 0.6 to 2.0, and more preferably 0.7 to 1.2.

(有機酸)
 本開示の炭酸カルシウム粒子の製造方法においては、Ca含有廃棄物及び炭酸イオン含有化合物に加え、更に、有機酸を懸濁液に添加してもよい。Ca含有廃棄物及び炭酸イオン含有化合物の反応下に、有機酸が存在すると、不純物を除去しやすく、炭酸カルシウム粒子の収率を高めることができる。
 例えば、Ca含有廃棄物のモデルとしてCa(OH)とFeClの混合物の懸濁液を用い、炭酸イオン含有化合物としてNaCO水溶液を用いたとき、該懸濁液とNaCO水溶液を反応させるとFe(OH)が共沈し、低純度の炭酸カルシウムが得られる。その反応下に、有機酸が存在すると、有機酸がFe3+イオンを捕捉し、Fe(OH)の共沈を抑制するため、不純物を除去しやすく、炭酸カルシウム粒子の収率を高めることができると考えられる。
(Organic Acid)
In the method for producing calcium carbonate particles of the present disclosure, in addition to the Ca-containing waste and the carbonate ion-containing compound, an organic acid may be further added to the suspension. When the organic acid is present during the reaction of the Ca-containing waste and the carbonate ion-containing compound, impurities can be easily removed, and the yield of calcium carbonate particles can be increased.
For example, when a suspension of a mixture of Ca(OH) 2 and FeCl3 is used as a model of Ca-containing waste and an aqueous Na2CO3 solution is used as a carbonate ion-containing compound, Fe(OH) 3 is co-precipitated when the suspension is reacted with the aqueous Na2CO3 solution, resulting in low-purity calcium carbonate. If an organic acid is present during the reaction, the organic acid captures Fe3 + ions and suppresses the co-precipitation of Fe(OH) 3 , making it easier to remove impurities and increasing the yield of calcium carbonate particles.

 有機酸は、カルボキシ基、スルホ基、ヒドロキシ基等を有し、酸性を示す有機化合物であれば、特に制限されないが、中でも、カルボキシ基及びスルホ基を有する有機酸からなる群より選択される1つ以上を有する有機酸を用いることが好ましい。 The organic acid is not particularly limited as long as it is an organic compound that has a carboxy group, a sulfo group, a hydroxy group, or the like and exhibits acidity, but it is preferable to use an organic acid having one or more selected from the group consisting of organic acids having a carboxy group and a sulfo group.

 カルボキシ基を有する有機酸(カルボン酸)としては、クエン酸、酢酸、ギ酸、シュウ酸、ステアリン酸、グルタミン酸、ポリアクリル酸、乳酸、安息香酸、フタル酸、フマル酸、マレイン酸、サリチル酸、アスパラギン酸等が挙げられ、中でも、クエン酸、酢酸、ギ酸、シュウ酸、ステアリン酸、グルタミン酸、及びポリアクリル酸(PAA)が好ましい。
 ポリアクリル酸(PAA)は、重量平均分子量(Mw)が、2,000~10,000であることが好ましく、3,000~7,000であることがより好ましい。
Examples of organic acids (carboxylic acids) having a carboxy group include citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, polyacrylic acid, lactic acid, benzoic acid, phthalic acid, fumaric acid, maleic acid, salicylic acid, aspartic acid, and the like. Of these, citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid (PAA) are preferred.
The polyacrylic acid (PAA) preferably has a weight average molecular weight (Mw) of 2,000 to 10,000, and more preferably 3,000 to 7,000.

 スルホ基を有する有機酸(スルホン酸)としては、トルエンスルホン酸、プロピルスルホン酸、ポリスチレンスルホン酸、ポリビニルスルホン酸、ナフィオン等が挙げられ、中でも、トルエンスルホン酸及びポリスチレンスルホン酸が好ましい。
 トルエンスルホン酸は、オルト(o-)体、メタ(m-)体、パラ(p-)体のいずれでもよいが、p-トルエンスルホン酸が好ましい。
 ポリスチレンスルホン酸は、重量平均分子量(Mw)が、50,000~100,0000であることが好ましく、70,000~200,000であることがより好ましい。
Examples of organic acids having a sulfo group (sulfonic acids) include toluenesulfonic acid, propylsulfonic acid, polystyrenesulfonic acid, polyvinylsulfonic acid, Nafion, and the like, with toluenesulfonic acid and polystyrenesulfonic acid being preferred among these.
The toluenesulfonic acid may be in the ortho (o-), meta (m-) or para (p-) form, with p-toluenesulfonic acid being preferred.
The weight average molecular weight (Mw) of the polystyrene sulfonic acid is preferably from 50,000 to 100,0000, and more preferably from 70,000 to 200,000.

 有機酸は、1種のみを用いてもよいし、2種以上を混合して用いてもよい。
 上記の中でも、有機酸は、Caイオンとの相互作用の強さの観点から、カルボン酸を用いることが好ましく、クエン酸、酢酸、ギ酸、シュウ酸、ステアリン酸、グルタミン酸、及びポリアクリル酸からなる群より選択される1つ以上を用いることがより好ましい。
The organic acid may be used alone or in combination of two or more kinds.
Among the above, from the viewpoint of the strength of the interaction with Ca ions, it is preferable to use a carboxylic acid as the organic acid, and it is more preferable to use one or more selected from the group consisting of citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid.

 有機酸の配合量は、不純物を除去し、炭酸カルシウム粒子の収率を高める観点からは、Ca含有廃棄物中のCa含有量によって異なるが、通常、Ca含有廃棄物中のカルシウムイオン100質量部に対し、60~250質量部であることが好ましく、60~100質量部であることがより好ましく、80~90質量部であることが更に好ましい。
 また、不純物を除去し、炭酸カルシウム粒子の収率を高める目的として、有機酸としてカルボン酸を用いる場合、Ca含有廃棄物中のCa含有量と、有機酸中のカルボキシ基含有量とのモル比(Ca/COOH)が、0.5~2.0であることが好ましく、0.6~1.7であることがより好ましい。
 Ca含有廃棄物中のCa含有量は、Ca含有廃棄物から作成したガラスビードの蛍光X線分析(XRF)や、Ca含有廃棄物を強酸等で溶解した溶液の誘導結合プラズマ(ICP)発光分光分析等により測定することができる。
 一方、炭酸カルシウム粒子の白色度を高める観点からは、有機酸を添加しないことが好ましく、具体的には、有機酸の配合量は、Ca含有廃棄物中のカルシウムイオン100質量部に対し、0質量部であることが好ましい。
From the viewpoint of removing impurities and increasing the yield of calcium carbonate particles, the blending amount of the organic acid varies depending on the Ca content in the Ca-containing waste. Generally, the blending amount is preferably 60 to 250 parts by mass, more preferably 60 to 100 parts by mass, and even more preferably 80 to 90 parts by mass, relative to 100 parts by mass of calcium ions in the Ca-containing waste.
Furthermore, when a carboxylic acid is used as the organic acid for the purpose of removing impurities and increasing the yield of calcium carbonate particles, the molar ratio (Ca/COOH) of the Ca content in the Ca-containing waste to the carboxy group content in the organic acid is preferably 0.5 to 2.0, and more preferably 0.6 to 1.7.
The Ca content in the Ca-containing waste can be measured by X-ray fluorescence analysis (XRF) of glass beads made from the Ca-containing waste, or by inductively coupled plasma (ICP) emission spectrometry of a solution in which the Ca-containing waste is dissolved in a strong acid or the like.
On the other hand, from the viewpoint of increasing the whiteness of the calcium carbonate particles, it is preferable not to add an organic acid, and specifically, the amount of the organic acid to be blended is preferably 0 parts by mass per 100 parts by mass of calcium ions in the Ca-containing waste.

(他の成分)
 NaOH水溶液等のpH調整剤を懸濁液に添加して、懸濁液のpH調整を行ってもよい。
(Other ingredients)
The pH of the suspension may be adjusted by adding a pH adjuster such as an aqueous NaOH solution to the suspension.

 以上のようにして製造される炭酸カルシウム粒子は、ろ液と共に回収される。ろ液(分散液)中の炭酸カルシウム粒子は、孔径が0.05~2μmの分離膜(メンブレンフィルター)等を用いて、固液分離することで、固体分として得ることができる。 The calcium carbonate particles produced in the above manner are collected together with the filtrate. The calcium carbonate particles in the filtrate (dispersion liquid) can be separated into solid and liquid using a separation membrane (membrane filter) with a pore size of 0.05 to 2 μm, and obtained as a solid fraction.

 次に実施例により本開示の技術を具体的に説明するが、本開示の技術はこれらの例によって何ら制限されるものではない。 The technology disclosed herein will now be described in detail using examples, but the technology disclosed herein is in no way limited by these examples.

<炭酸カルシウム粒子の製造に用いた成分>
(Ca含有廃棄物)
 Ca含有廃棄物のモデル物質:Ca(OH)とFeClとHOを、表1の「Ca含有廃棄物」に示す量比で混合した懸濁液
<Ingredients used in the production of calcium carbonate particles>
(Ca-containing waste)
Model material of Ca-containing waste: A suspension in which Ca(OH) 2 , FeCl3 , and H2O are mixed in the ratio shown in "Ca-containing waste" in Table 1.

(炭酸イオン含有化合物)
 炭酸ナトリウム(NaCO)とHOを、表1の「炭酸イオン含有化合物」に示す量比で混合した炭酸ナトリウム水溶液
(Carbonate ion-containing compound)
Aqueous sodium carbonate solution obtained by mixing sodium carbonate (Na 2 CO 3 ) and H 2 O in the amounts shown in the “carbonate ion-containing compound” in Table 1.

(有機酸)
 表1の「添加剤」欄に示す化合物
(Organic Acid)
Compounds shown in the "Additives" column of Table 1

<炭酸カルシウム粒子の製造に用いた機材>
 実施例1及び2の炭酸カルシウム粒子の製造においては、図1に示されるろ材2、タンク4、及び流路6を備える反応容器10を用いた。ろ材2は、クロスフローろ過に対応したセラミックフィルター(日本ガイシ製「Cefilt」孔径2μm)を用いており、長さ方向の端部の一方に入口2a、他方に出口2bを備え、ろ材2の側面にろ液取り出し口2cを有する。セラミックフィルターの側面は孔径が2.0μmの細孔を有し、当該細孔を通過可能な粒子は、ろ液と共に回収容器8に排出される。セラミックフィルターの側面の細孔を通過することができない粒子は、ろ材2の長さ方向の端部入口2aから端部出口2bへと流れ、反応容器10内を循環する。
 なお、比較例1及び2においては、バッチ式で炭酸カルシウム粒子を製造した。(組成はそれぞれ、実施例1及び2と同じ)
<Equipment used in the production of calcium carbonate particles>
In the production of calcium carbonate particles in Examples 1 and 2, a reaction vessel 10 including a filter medium 2, a tank 4, and a flow path 6 shown in Fig. 1 was used. The filter medium 2 is a ceramic filter ("Cefilt" manufactured by NGK Insulators, pore size 2 µm) compatible with cross-flow filtration, and is provided with an inlet 2a at one end in the length direction and an outlet 2b at the other end, and a filtrate outlet 2c on the side of the filter medium 2. The side of the ceramic filter has pores with a pore size of 2.0 µm, and particles that can pass through the pores are discharged together with the filtrate into a recovery vessel 8. Particles that cannot pass through the pores on the side of the ceramic filter flow from the inlet 2a at the end in the length direction of the filter medium 2 to the outlet 2b at the end, and circulate within the reaction vessel 10.
In Comparative Examples 1 and 2, calcium carbonate particles were produced by a batch method (the compositions were the same as those in Examples 1 and 2, respectively).

<炭酸カルシウム粒子の製造>
〔実施例1〕
 Ca(OH)とFeClとHOを、表1の「Ca含有廃棄物」に示す量比で混合し、懸濁液1を得た。また、炭酸ナトリウム(NaCO)とHOを、表1の「炭酸イオン含有化合物」に示す量比で混合し、炭酸ナトリウム水溶液を得た。
 懸濁液1と、炭酸ナトリウム水溶液とを、表1に示す割合で混合して、タンクに入れた。タンク圧を0.35MPaとして、懸濁液を反応容器内で循環させ、実施例1の炭酸カルシウム粒子を製造した。
<Production of calcium carbonate particles>
Example 1
Ca (OH) 2 , FeCl3 , and H2O were mixed in the ratio shown in "Ca-containing waste" in Table 1 to obtain a suspension 1. Sodium carbonate ( Na2CO3 ) and H2O were mixed in the ratio shown in "carbonate ion-containing compound" in Table 1 to obtain an aqueous sodium carbonate solution.
Suspension 1 and an aqueous sodium carbonate solution were mixed in the ratio shown in Table 1 and placed in a tank. The tank pressure was set to 0.35 MPa, and the suspension was circulated in the reaction vessel to produce calcium carbonate particles of Example 1.

〔実施例2〕
 実施例1の炭酸カルシウム粒子の製造において、懸濁液1及び炭酸ナトリウム水溶液のほかに、添加物(クエン酸)を表1に示す割合で混合したほかは同様にして、実施例2の炭酸カルシウム粒子を製造した。
Example 2
Calcium carbonate particles of Example 2 were produced in the same manner as in the production of calcium carbonate particles of Example 1, except that in addition to Suspension 1 and the aqueous sodium carbonate solution, an additive (citric acid) was mixed in the ratio shown in Table 1.

〔比較例1〕
 Ca(OH)とFeClとHOを、表1の「Ca含有廃棄物」に示す量比で混合し、懸濁液2を得た。また、炭酸ナトリウム(NaCO)とHOを、表1の「炭酸イオン含有化合物」に示す量比で混合し、炭酸ナトリウム水溶液を得た。
 懸濁液2と、炭酸ナトリウム水溶液とを、表1に示す割合で混合し、撹拌翼を用いて300rpmで懸濁液を撹拌しながら120分間反応を進め、比較例1の炭酸カルシウム粒子を製造した。
Comparative Example 1
Ca (OH) 2 , FeCl3 , and H2O were mixed in the ratio shown in "Ca-containing waste" in Table 1 to obtain a suspension 2. Sodium carbonate ( Na2CO3 ) and H2O were mixed in the ratio shown in "carbonate ion-containing compound" in Table 1 to obtain an aqueous sodium carbonate solution.
Suspension 2 and an aqueous sodium carbonate solution were mixed in the ratio shown in Table 1, and the reaction was allowed to proceed for 120 minutes while stirring the suspension at 300 rpm using a stirring blade, thereby producing calcium carbonate particles of Comparative Example 1.

〔比較例2〕
 比較例1の炭酸カルシウム粒子の製造において、懸濁液2と、炭酸ナトリウム水溶液に加え、添加物(クエン酸)を表1に示す割合で混合したほかは同様にして、比較例2の炭酸カルシウム粒子を製造した。
Comparative Example 2
Calcium carbonate particles of Comparative Example 2 were produced in the same manner as in the production of calcium carbonate particles of Comparative Example 1, except that suspension 2, the aqueous sodium carbonate solution, and an additive (citric acid) were mixed in the ratio shown in Table 1.

<評価>
 実施例1及び2においては、回収容器に回収されたろ液を、0.1μmの細孔を有するメンブレンフィルターでろ過し、ろ液から固体分を分離した。固体分を減圧乾燥することより、試料を得た。
 比較例1及び2においては、懸濁液を0.1μmの細孔を有するメンブレンフィルターでろ過し、ろ液から固体分を分離した。固体分を減圧乾燥することより、試料を得た。
<Evaluation>
In Examples 1 and 2, the filtrate collected in the collection container was filtered through a membrane filter having pores of 0.1 μm to separate the solid matter from the filtrate. The solid matter was dried under reduced pressure to obtain a sample.
In Comparative Examples 1 and 2, the suspension was filtered through a membrane filter having pores of 0.1 μm to separate the solid content from the filtrate, and the solid content was dried under reduced pressure to obtain a sample.

(白色度)
 得られた固体分について、日本分光(株)社製、紫外可視分光光度計「V770」および積分球ユニット「ISV―923」を用いて、JIS Z 8715(1999)に準じた手法にて白色度を測定した。結果を表1に示す。
(Whiteness)
The whiteness of the obtained solid was measured according to JIS Z 8715 (1999) using an ultraviolet-visible spectrophotometer "V770" and an integrating sphere unit "ISV-923" manufactured by JASCO Corp. The results are shown in Table 1.


 

Figure JPOXMLDOC01-appb-T000001

 
Figure JPOXMLDOC01-appb-T000001

 表1の実施例1~2の結果からわかるように、本実施形態に係る炭酸カルシウム粒子の製造方法によれば、Ca含有廃棄物から少工程で、かつ連続して高白色度の炭酸カルシウム粒子を製造することができる。
 一方、比較例1~2による炭酸カルシウム粒子の製造方法では、バッチ式で行われるため、製造コスト及び設備コストがかかる。
As can be seen from the results of Examples 1 and 2 in Table 1, according to the method for producing calcium carbonate particles according to the present embodiment, calcium carbonate particles with high whiteness can be produced continuously from Ca-containing waste in a small number of steps.
On the other hand, the methods for producing calcium carbonate particles according to Comparative Examples 1 and 2 are carried out in a batch manner, which increases production costs and equipment costs.

 また、実施例1と実施例2との対比において、添加剤を含まない系(実施例1)の方が白色度が高まる理由は下記の理由によるものと考えられる。
 反応器に添加剤を投入することで、添加剤がFe3+に配位し、ろ液と共に回収される。つまり、ろ液にFe3+が混入してしまう。従って、添加剤を入れない方が、沈殿したFe(OH)がろ材で捕捉されるため、回収物の白色度が高くなると考えられる。
In addition, in comparison between Example 1 and Example 2, the reason why the whiteness is higher in the system not containing the additive (Example 1) is considered to be due to the following reason.
By adding an additive to the reactor, the additive coordinates with Fe3 + and is collected together with the filtrate. In other words, Fe3 + is mixed into the filtrate. Therefore, it is considered that the whiteness of the collected material is higher when no additive is added because the precipitated Fe(OH) 3 is captured by the filter material.

 本実施形態によれば、Ca含有廃棄物から高白色度(高純度)の炭酸カルシウム粒子を、少工程で、かつ連続して、製造することができる。このようにして生成された炭酸カルシウム粒子は、セメント材料、アスファルト混和材、ポリマーフィラー等の原料として利用することができる。 According to this embodiment, calcium carbonate particles with high whiteness (high purity) can be produced continuously in a few steps from Ca-containing waste. The calcium carbonate particles produced in this way can be used as a raw material for cement materials, asphalt admixtures, polymer fillers, etc.

 2  ろ材
 2a ろ材の長さ方向の端部入口
 2b ろ材の長さ方向の端部出口
 2c ろ液取り出し口
 4  タンク
 6  流路
 8  回収容器
10  反応容器
2 Filter medium 2a Inlet at end of filter medium in longitudinal direction 2b Outlet at end of filter medium in longitudinal direction 2c Filtrate outlet 4 Tank 6 Flow path 8 Recovery vessel 10 Reaction vessel

Claims (8)

 クロスフローろ過に対応したろ材を備え、懸濁液を循環可能な反応容器を用い、Ca含有廃棄物と、炭酸イオン含有化合物とを含む懸濁液を、前記ろ材に通じながら循環させる炭酸カルシウム粒子の製造方法。 A method for producing calcium carbonate particles using a reaction vessel equipped with a filter material compatible with cross-flow filtration and capable of circulating a suspension, in which a suspension containing Ca-containing waste and a carbonate ion-containing compound is circulated through the filter material.  前記ろ材が筒状であり、前記懸濁液を前記ろ材の長さ方向の端部入口から投入し、前記ろ材の側面から、ろ液と共に炭酸カルシウム粒子を分離する請求項1に記載の炭酸カルシウム粒子の製造方法。 The method for producing calcium carbonate particles according to claim 1, wherein the filter medium is cylindrical, the suspension is introduced into an inlet at an end of the filter medium in the longitudinal direction, and calcium carbonate particles are separated from the side of the filter medium together with the filtrate.  前記ろ材が、セラミックフィルター、スパイラル膜モジュール、及び中空糸膜モジュールからなる群より選択される1つ以上である請求項1又は2に記載の炭酸カルシウム粒子の製造方法。 The method for producing calcium carbonate particles according to claim 1 or 2, wherein the filter medium is one or more selected from the group consisting of a ceramic filter, a spiral membrane module, and a hollow fiber membrane module.  前記懸濁液が有機酸を含む請求項1~3のいずれか1項に記載の炭酸カルシウム粒子の製造方法。 The method for producing calcium carbonate particles according to any one of claims 1 to 3, wherein the suspension contains an organic acid.  前記有機酸が、カルボキシ基及びスルホ基を有する有機酸からなる群より選択される1つ以上を有する請求項4に記載の炭酸カルシウム粒子の製造方法。 The method for producing calcium carbonate particles according to claim 4, wherein the organic acid is at least one selected from the group consisting of organic acids having a carboxy group and a sulfo group.  前記有機酸が、クエン酸、酢酸、ギ酸、シュウ酸、ステアリン酸、グルタミン酸、及びポリアクリル酸からなる群より選択される1つ以上である請求項4又は5に記載の炭酸カルシウム粒子の製造方法。 The method for producing calcium carbonate particles according to claim 4 or 5, wherein the organic acid is one or more selected from the group consisting of citric acid, acetic acid, formic acid, oxalic acid, stearic acid, glutamic acid, and polyacrylic acid.  前記Ca含有廃棄物が、Ca含有固体廃棄物である請求項1~6のいずれか1項に記載の炭酸カルシウム粒子の製造方法。 The method for producing calcium carbonate particles according to any one of claims 1 to 6, wherein the Ca-containing waste is Ca-containing solid waste.  前記Ca含有固体廃棄物が、カーバイドスラグを含む請求項7に記載の炭酸カルシウム粒子の製造方法。

 
The method for producing calcium carbonate particles according to claim 7, wherein the Ca-containing solid waste contains carbide slag.

PCT/JP2024/024365 2023-07-05 2024-07-05 Method for producing calcium carbonate particles Pending WO2025009605A1 (en)

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JP2013159495A (en) * 2012-02-02 2013-08-19 Ihi Corp Method for production of calcium carbonate and system for production of calcium carbonate
JP2015513443A (en) * 2012-02-03 2015-05-14 オムヤ インターナショナル アーゲー Method for preparing an aqueous solution comprising at least one alkaline earth metal bicarbonate and use of the aqueous solution
JP2015513444A (en) * 2012-02-03 2015-05-14 オムヤ インターナショナル アーゲー Method for preparing an aqueous solution comprising at least one alkaline earth metal bicarbonate and use of the aqueous solution
JP2019052065A (en) * 2017-09-15 2019-04-04 アイシン精機株式会社 Method for producing calcium carbonate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012132990A1 (en) * 2011-03-31 2012-10-04 国立大学法人九州大学 Method and device for producing fine crystal particles having excellent mixing efficiency
JP2013159495A (en) * 2012-02-02 2013-08-19 Ihi Corp Method for production of calcium carbonate and system for production of calcium carbonate
JP2015513443A (en) * 2012-02-03 2015-05-14 オムヤ インターナショナル アーゲー Method for preparing an aqueous solution comprising at least one alkaline earth metal bicarbonate and use of the aqueous solution
JP2015513444A (en) * 2012-02-03 2015-05-14 オムヤ インターナショナル アーゲー Method for preparing an aqueous solution comprising at least one alkaline earth metal bicarbonate and use of the aqueous solution
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